ACTION PLAN
FOR ACHIEVING
ZERO DEFECT:
SYSTEMATIC ACTIONS:
Concern Areas and Improvements:
Category
Manpower
Management
Concern Areas
Improvements to be done
1. Manpower training procedure to
review.
2.Skill evaluation & up gradation
system/procedure to be made &
Untrained Manpower implemented.
3. Skill matrix review system to be
defined.
4. DOJO system to be implement for
Operator training.
Resp.
Target Date
Radhey Shyam
Done
1. System for multi-skilling of manpower
will be defined & implemented.
Attrition rate /
1.
2. Policy will be made to control
Radhey Shyam 2.
Absenteeism more
attrition/absenteeism and Employee
Motivation.
Done
25/05/19
SYSTEMATIC ACTIONS:
Concern Areas and Improvements:
Category
Concern Areas
tools control poor –
Manual monitoring
Tooling
Management
Improvements to be done
1. Counter/Buzzer system will
be implemented on all critical
machines for monitoring tool
life.
2. Tool life will be interlinked in
CNC machines.
3. Tool life to be re-verified /
re-validated.
1. Jig/Fixture validation plan
Jig/Fixture validation
and frequency will be
improper
reviewed.
Resp.
Kulbeer
Amit
Malik
Manoj Kumar
Target Date
1.Implemented on 24 nos
machine till now.
Pending will be
complete till
15/06/19
2. Implemented on 4 nos.
machine . Pending will
be completed till
10/06/19
3. Tool Life will be
reverified till
20/08/19
Jig/Fixture Validation
Plan reviewed &
Frequency will be
reviewed till
30/06/19
SYSTEMATIC ACTIONS:
Concern Areas and Improvements:
Category
Material
Handling
Concern Areas
Improvements to be done
Resp. Target Date
1. Setting parts, Ok & NG parts
handling procedure to be reviewed
and displayed on machine in local Parvin Done
language for better understanding to
all.
Plan made for material
handling verification
2. Process wise material handling
Parvin
& all process will be
verification plan to be made.
reverified
till
Material flow, Parts
25/06/19
handling
improper
leading to parts mix
up
Input & output clearly
defined at all final
3. Input & Output will be clearly
inspection area with
defined on machines. Red & Yellow
Red &Yellow bins
Parvin
bins will be provided with lock & key
with lock & key
arrangement.
arragement & will be
completed on all
machine till 10/08/19
SYSTEMATIC ACTIONS:
Concern Areas and Improvements:
Category
Quality System
Concern Areas
Improvements to be done
Resp.
1. Supplier selection & evaluation,
Supplier performance monitoring
procedure will be reviewed &
Supplier Control poor
implemented.
2. 4M Change control system will be
implemented at supplier end.
Jitender
1. Internal system audit frequency(IQA)
revised to half yearly basis from yearly.
Internal system audit 2. MRM will be conducted on half yearly
frequency more basis.
3. Monthly review meeting will be
conducted to review the progress of KPIs.
Parveen
Product/Process audit 1. Process & Product audit frequency
frequency more revised to half yearly from yearly basis.
Parveen
Target Date
Done
W.e.f 19-20
W.e.f 19’-20
SYSTEMATIC ACTIONS:
Concern Areas and Improvements:
Category
Concern Areas
Improvements to be done
Poison test not
implement for
monitoring Operator/ Plan will be made and records to be kept.
Inspector skill
verification
Part Quality
Lux level will be maintained as per
Lux level not
standard and records maintained in check
maintained as per std.
sheet.
Abnormality handling procedure will be
Abnormality handling
displayed in local language in shop floor
system poor
& understood to all Operators
Resp.
SANJAY
SANJAY
SANJAY
Target Date
Done
Done
Done
SYSTEMATIC ACTIONS:
Concern Areas and Improvements:
Category
Others
Concern Areas
Improvements to be done
Resp.
Target Date
Check on check not
implemented
Check on check will be implemented at
all stages. QA Head to review on weekly
Inderjeet
basis & Management will review on
monthly basis as per check sheet.
Check on
Check
system
Started
from
Apr,19 &
Continue
4M Change
management poor
4M change management will be
reviewed (Planned & Abrupt changes will
be included). All changes will be recorded Parveen
& part traceability records will be
maintained.
Done
Gap in documents
(CP, PQCS ,MISP)
All documents will be reviewed & gaps to
be closed.
All documents
will be
Kapil &
reviewed &
Inderjeet gap to be
closed till
30/06/19
SKILL IMPROVEMENT
DOJO CENTRE FOR INDUCTION TRAINING
STARTED
WEBSITE:- www.newdynamic.in
www.dynamictec.in
Others Improvement
Related to Facility
New Spm Machine Added For Shaft Transaxle
New Spm Machine Added For Spacer Input(2425576M20
With Sheet Check Sensor for O.D & Back face Grinding
New Multigauge Implement for Spacer Input 5th Gear
Milipore Testing Machine Installed for Milipore Testing
VSA Audit Score Trend
THANKS