Aegis Standard Report Template Examples Contents Introduction .................................................................................................................................................................. 3 Quality and Test Reports ............................................................................................................................................. 4 NPI Reports ................................................................................................................................................................ 13 Production & WIP Tracking Reports.......................................................................................................................... 18 System Administration Reports ................................................................................................................................ 23 Material and Traceability ........................................................................................................................................... 25 Production Machines................................................................................................................................................. 28 Introduction This document illustrates report and chart examples that are available from Aegis’ standard report templates. The templates are available for new and existing customers, as they may be directly imported into the Data Miner. Each section includes a summary of the report content and its related data source(s). It also identifies ‘runtime parameters’, which is data criteria the end-user supplies to narrow down the data return and focus of the report or chart. Aegis Standard Report Examples Quality and Test Reports First Pass Yield by Job Description: This report details the first pass yield at each operation for a given job/work order, and is grouped by customer, assembly, and job. Data Source: Yield Runtime Parameter: Job(s) First Pass Yield by Job with Defects Description: This report details the first pass yield at each operation, and is grouped by job/work order and operation. Data Source: Joined Quality & Yield Runtime Parameter: Job(s) Defect Drill Down Report Description: This Pareto chart returns the defect quantity for a specific time period grouped by defect code with the ability to drill down to the following levels in this order: assembly number, individual serial number, reference designator, and pin number. Data Source: Quality Runtime Parameter: Time Operator Defect Report by Time Description: This report returns the total number of defects an operator has logged for a given time period and is grouped by job/work order. Data Source: Quality Runtime Parameter: Job(s) DPMO 7912 Report by Job Description: This report returns the calculated DPMO per IPC 7912 (end-unit DPMO, and based only on completed units) for a given time period and is grouped by customer and assembly number. Data Source: DPMO (IPC-7912) Runtime Parameter: Time In-Process DPMO by Time Description: This report details the in-process DPMO value for each operation for a given time period and is grouped by job/work order. Data Source: DPMO (In-Process) Runtime Parameter: Time Time Based Defect Report by Assembly Description: This report returns a Pareto chart with defects grouped by inspection codes on page 1, and details the defect data on subsequent pages grouped by assembly for a given time period. Data Source: Quality Runtime Parameter: Time Top 5 Defects by Cost Description: This chart details the cost of quality for the top 5 inspection codes. A currency value may be related to each inspection code in order to yield these results. Data Source: Quality Runtime Parameter: None Top 5 Defects by Station Chart Description: This chart details the top 5 inspection codes logged at a given operation point for a given time. Data Source: Quality Runtime Parameter: Operation and Time Daily Yield this Month Chart Description: This two-pane chart details first pass yield percentage in the top pane and the unit count in the bottom pane for each day of the current month. Data Source: Yield Runtime Parameter: None Technicians Log Report Description: This report returns the defect counts grouped by defect code for a given symptom to identify the most common defects for a given failure. Data Source: Quality Runtime Parameter: Assembly and Symptom (failure code). Measured Value Report Description: This report returns the measured data for a given serial number, operation point and measured data type and is grouped by serial number. Data Source: Test and Measurement Runtime Parameter: Serial Number, Operation and Measurement Name (test name). Station Defect Report by Time Description: This report details the total defects by defect status for a given time and is grouped by operation point. Data Source: Quality Runtime Parameter: Time Time Based Defect Report by Job Description: This report returns a Pareto chart with defects grouped by defect codes on page 1 and then details the defect data on subsequent pages grouped by defect code for a given job/work order. Data Source: Quality Runtime Parameter: Job(s)/Work Order(s) NPI Reports BOM Report by Assembly and Revision Description: This report returns the BOM line items for an assembly revision, listing the part number, description, quantity, and consolidated reference designators. Data Source: CAD-BOM Runtime Parameter: Assembly and Assembly (BOM) Revision Bill of Materials by Side Description: This report returns the BOM line items for an assembly process revision, listing the part number, flattened reference designators, and description, and is grouped by assembly side. Data Source: CAD-BOM Runtime Parameter: Assembly (BOM) Revision and Process Revision CAD Report by Process Revision Description: This report returns each reference location with part number, description, component package, polarity, x, y, rotation, assembly side, and operation points. Data Source: CAD-BOM Runtime Parameter: Assembly (BOM) Revision and Process Revision Factory Routing Description: This report details the factory operation points in ascending sequence and lists the assembly side performed at that operation, if the data is filtered from another operation point, and the name of the line. Data Source: Factory Model (product route/traveler) Runtime Parameter: Factory Model(s) Revision Signoff Status Description: This report details assembly (BOM) revisions, process revisions, and production ready assemblies that are ready for review and sign off and the user assigned to the signoff, and is grouped by assembly and signoff type. Data Source: Revision Sign-Off Runtime Parameter: None Part Relationship by Internal Part Number Description: This report returns the customer part number, vendor part number, and manufacturer part number as they relate to the internal part number. Data Source: Part Relationships Runtime Parameter: Part Number (Internal) Deviation Report Description: This report returns the deviation name, date created, description, effective date, expiration date, and originator, and is grouped by deviation type and job/work order. Data Source: Deviations Runtime Parameter: Deviation Type (Any, Job, Process Revision, Part Number, Unit Serial Number, or Operation) Production & WIP Tracking Reports Job Status Report Description: This report returns the details of all the jobs/work orders with their current status, and is grouped by customer and assembly. Data Source: Job Status Runtime Parameter: Time Routing Certificate of Conformance Description: This report returns the product route history of a serial number through the operation points where WIP transactions were performed, and is grouped by serial number. Data Source: WIP Runtime Parameter: Serial Number(s) Operator Activity Detail Report Description: This report details all serial numbers processed by each operator, and is grouped by job/work order and operator. Data Source: WIP Runtime Parameter: Job(s)/Work Order(s) Ready to Ship Report by Job Description: This report returns the quantity of assemblies that have successfully passed their last operation tracking point and is grouped by customer. Data Source: Ready to Ship Runtime Parameter: Job(s)/Work Order(s) Sub-Assembly Relationships (Genealogy) Description: This report details the sub-assembly relationship with each sub-assembly name/number, revision, and serial number, and is grouped by job/work order. Data Source: WIP Runtime Parameter: Job(s)/Work Order(s) WIP Report by Serial Number Description: This report details the completion status of a serial number through each operation point. Data Source: WIP Runtime Parameter: Serial Number(s) Time Delta Report and Chart by Job Description: This report returns a report and separate chart (below) that details the difference between the estimated processing time and the actual time at an operation point for a given job/work order. Data Source: WIP Runtime Parameter: Job(s)/Work Order(s) WIP Report by Job Description: This report details the date/time and last operation point for each serial number in a given job/work order. Data Source: Active WIP Runtime Parameter: Job(s)/Work Order(s) Completed Routing Steps by SN Description: This report details which operations a given serial number has completed, listing the operator, time started, and time completed. Data Source: WIP Runtime Parameter: Job(s)/Work Order(s) System Administration Reports Operator Audit Log Description: This report details scanning errors that a user encountered while performing actions in the material verification system and is displayed with one user per page. Data Source: Audit Log Runtime Parameter: Time Rights Report by User Description: This report details user information and what roles and rights have been enabled for them. Data Source: User Detail Runtime Parameter: User(s) Rights Report by User and Group Description: This report details user information and what roles and rights have been enabled for them, including any group roles and rights that supplement their privileges. Data Source: User Detail and User Group Detail Runtime Parameter: User(s) and Group(s) Material and Traceability Kitting Shortage Report Description: This report returns a kit shortage quantity by comparing the material required and the available material in inventory for a given job/work order. Data Source: Kit Requirements and Kit Material Runtime Parameter: Job(s)/Work Order(s) Kitted Materials Report Description: This report details the materials that has been kitted to a given job. Data Source: Kitted Material Runtime Parameter: Job(s)/Work Order(s) Installed Components Recall Report Description: This report lists all the serial numbers that contain a given part and its lot number. Data Source: Installed Component Record Runtime Parameter: Lot Number Tooling Service Life Report Description: This report details the total, used, and remaining service life for a given tool, grouped by tool type. Data Source: Tooling Inventory Report Runtime Parameter: Item Types Traceability by Serial Number Report Description: This report returns the customer name, assembly number, assembly revision, installed internal part numbers, related manufacturer part numbers to each internal part number, lot codes of the manufacture part numbers, operator, and operation point where the material was installed for a given serial number. Data Source: Installed Component Record Runtime Parameter: Unit Serial Number Production Machines Machine Utilization Description: This report details the amount of time (in seconds) that a machine or operation existed in a given state/condition for a specified time period. Data Source: Utilization Runtime Parameter: Time Wave Solder History Description: This report lists the conditions for a wave solder machine for each serial number processed for a given assembly and job/work order. Data Source: Wave Solder Runtime Parameter: Assembly and Job/Work Order