Specification DNO-2475 PO Box 3127 Spartanburg, SC 29304 HexaCore Optical Ground Wire Tel: 1 800 235 3423 Fax: 1 864 433 5560 S1-111/62/690 Component Details Component # OD Area CENTER Aluminum Clad Steel (20.3% IACS) 1 3.72 mm 0.1465 in 10.87 mm² 0.0168 in² Stainless Steel Tube 1 3.60 mm 0.1417 in 2.14 mm² 0.0033 in² Aluminum Alloy 6201 5 3.60 mm 0.1417 in 50.89 mm² 0.0789 in² Aluminum Clad Steel (20.3% IACS) 6 3.30 mm 0.1299 in 51.32 mm² 0.0795 in² Aluminum Alloy 6201 7 3.30 mm 0.1299 in 59.87 mm² 0.0928 in² LAYER 1 - RIGHT HAND LAY LAYER 2 - LEFT HAND LAY Standards Designed and Manufactured in accordance with the following: Cable IEEE 1138, IEC 60794-4 Fiber IEC 60793, ITU-T G.65x Series Color Code ANSI/EIA 359-A, 598-A, IEC 60304 Stainless Steel Tubes ASTM A240, ASTM A632 Aluminum Alloy Wires ASTM B398, IEC 60104 Aluminum Clad Steel Wires ASTM B415 DNO-2475 12/7/2001 Version 18.0 Printed on 10/23/2009 Page 1 - 5 Specification DNO-2475 Mechanical / Electrical Details Calculated Breaking Load 11,011 kg 24,275 lbs Maximum Cable Design Tension 8,809 kg 19,420 lbs Approximate Cable Diameter Total Cross-Sectional Area 17.52 mm 0.690 in 175.09 mm² 0.2714 in² Approximate Cable Weight Modulus of Elasticity Coefficient of Linear Expansion Sag10™ Chart Number 745 kg/km 2,642 lbs/mile 10,034 kg/mm² 14,272 kpsi 1.71E-05 1/°C 9.49E-06 1/°F 1-1439 1-1439 Calculated DC Resistance (20°C) 0.2470 Ohms/km 0.3975 Ohms/mile Short Circuit Rating 195 (kA)²•sec 195 (kA)²•sec Short Circuit Ambient Temperature 40 °C 104 °F Short Circuit Duration 1 sec 13.9 kA 13.9 kA Short Circuit Max Cable Temperature 180 °C 356 °F Optical Details Attenuation Characteristics for Single-mode Fiber Max Individual 0.40 dB/km 1310 nm 0.30 dB/km 1550 nm 3.6mm Stainless Steel Tube Design Unit Fiber Type Tube 1 Single-mode Fiber Count 24 Total Fiber Count 24 Standard Fiber Color Code Fiber Color 1 2 3 4 Blue Orange Green Brown 5 6 7 Slate White Red 8 9 10 Black Yellow Violet 11 12 Rose Aqua Designs with more than 12 fibers per tube will use the standard color code and binders for identification of the fibers. Installation and Handling Recommendations Installation and cable preparation procedures are outlined in the AFL Telecommunications documents listed below. Contact AFL to request copies. Recommended Installation Procedures for Composite Optical Ground Wire Installation Instructions for Installing Optical Ground Wire in an AFL Telecommunications Splice Enclosure Fiber Optic Cable Receiving, Handling and Storage. Document ACS-WI-809 DNO-2475 12/7/2001 Version 18.0 Printed on 10/23/2009 Page 2 - 5 Specification DNO-2475 Quick Reference Installation Notes Approximate Cable Diameter 17.52 mm 0.690 in Maximum Stringing Tension (at tensioner)* 2,202 kg 4,855 lbs Minimum Bull Wheel Diameter Stringing Sheave Diameter** 123 cm 49 in 70 cm 28 in 27 cm 11 in 35 cm 14 in 3.8 cm 1.5 in 16.2 cm 6.4 in Minimum Bending Radius Cable Static (No load) Dynamic (under tension) Fiber Static (No load) Stainless Steel Tube Static (No load) * - The stringing tension is always measured at the tensioner side. In general the maximum stringing tension should be approximately half of the maximum sagging tension and should never exceed 20% RBS of the OPT-GW. ** - The value indicated is for the first and last structures of the pull and is based on 40 times the diameter of the OPT-GW. Smaller diameters can be used at tangent structures. Reference AFL's installation instructions for more details. Reference AFL's "Recommended Installation Procedures for Composite Optical Ground Wire" for detailed installation instructions. Shipping Reels Reel Type FL TR DR (cm) OW Tare (kgs) FL TR DR OW Tare (lbs) (in) Capacity (meters) (feet) Wood 147 81 71 97 200 58 32 28 38 441 2,860 9,380 Wood 168 91 91 107 260 66 36 36 42 573 3,840 12,590 Wood 183 91 91 107 300 72 36 36 42 662 4,870 15,970 Wood 213 86 89 104 385 84 34 35 41 849 4,870 15,970 Steel 152 81 81 97 345 60 32 32 38 761 2,830 9,280 Steel 183 91 102 107 540 72 36 40 42 1,191 4,560 14,960 Steel 213 114 107 130 773 84 45 42 51 1,704 6,710 22,010 FL - Flange Diameter; TR - Inside Traverse Width; DR - Drum Diameter; OW - Outside Overall Width Arbor Hole Diameter: Wood: 3-1/4in (7.9cm) Steel: 3in (7.6cm) Maximum lengths shown are the longest lengths that AFL offers. Longer lengths may be possible. Ordered lengths should include a distribution of lengths, i.e., all reels cannot be ordered at the maximum. A typical reel length distribution is as follows: 6000m – 7000m ~ 15% of reels 4500m – 6000m ~ 55% of reels 2500m – 4500m ~ 25% of reels <2500m ~ 5% of reels Wood reels with flex-wrap covering are standard. Non-returnable steel reels and/or wood lagging are available upon request. Additional reel sizes may be available upon request. Steel reels are recommended for long term storage. Reference AFL's "Fiber Optic Cable Receiving, Handling and Storage" document for additional information. DNO-2475 12/7/2001 Version 18.0 Printed on 10/23/2009 Page 3 - 5 Specification DNO-2475 Electrical Characteristics Composite DC Resistance 0.2470 Ohms/km [20°C] 0.3975 Ohms/mile 0.68 cm Geometric Mean Radius 0.0224 feet 0.2865 Ohms/km 0.4610 Ohms/mile [50 Hz frequency] 0.2387 Ohms/km 0.3842 Ohms/mile [60 Hz frequency] 0.1694 MOhms·km 0.1053 MOhms·mile [50 Hz frequency] 0.2033 MOhms·km 0.1263 MOhms·mile Composite Coefficient of Thermal Resistance 0.00352 (1/°C) Inductive Reactance [60 Hz frequency] [one foot (0.3048 meter) spacing] Capacitive Reactance [one foot (0.3048 meter) spacing] Temperature AC Resistance (°F) (Ohms/km) (Ohms/mile) (Ohms/km) (Ohms/mile) 20 68 0.2470 0.3975 0.2519 0.4054 25 77 0.2513 0.4045 0.2563 0.4125 30 86 0.2557 0.4114 0.2608 0.4197 35 95 0.2600 0.4184 0.2652 0.4268 40 104 0.2643 0.4254 0.2696 0.4339 45 113 0.2687 0.4324 0.2741 0.4411 50 122 0.2730 0.4394 0.2785 0.4482 55 131 0.2774 0.4464 0.2829 0.4553 60 140 0.2817 0.4534 0.2874 0.4625 65 149 0.2861 0.4604 0.2918 0.4696 70 158 0.2904 0.4674 0.2962 0.4767 75 167 0.2948 0.4744 0.3007 0.4839 80 176 0.2991 0.4814 0.3051 0.4910 85 185 0.3034 0.4883 0.3095 0.4981 90 194 0.3078 0.4953 0.3139 0.5052 95 203 0.3121 0.5023 0.3184 0.5124 100 212 0.3165 0.5093 0.3228 0.5195 105 221 0.3208 0.5163 0.3272 0.5266 110 230 0.3252 0.5233 0.3317 0.5338 115 239 0.3295 0.5303 0.3361 0.5409 120 248 0.3339 0.5373 0.3405 0.5480 125 257 0.3382 0.5443 0.3450 0.5552 130 266 0.3425 0.5513 0.3494 0.5623 135 275 0.3469 0.5583 0.3538 0.5694 140 284 0.3512 0.5652 0.3583 0.5766 145 293 0.3556 0.5722 0.3627 0.5837 150 302 0.3599 0.5792 0.3671 0.5908 DNO-2475 12/7/2001 Version 18.0 Printed on 10/23/2009 DC Resistance (°C) Page 4 - 5 Specification DNO-2475 PLS-CADD Inputs Use simplified elastic cable model (no creep, no coefficient) Name AFL OPGW DNO-2475 S1-111/62/690 Description Cross section area (in^2) 0.2714 Unit weight (lbs/ft) 0.500 Number of independent wires Outside diameter (in) 0.690 (above should be 1 unless cables are separated by spacers) (deg F) 72 Temperature at which strand data below obtained 1 (lbs) 24,275 Ultimate tension Outer Strands Core Strands (if different from outer strands) Final Modulus of elasticity (psi/100) 134000 Final Modulus of elasticity (psi/100) Thermal expansion coeff. (/100 deg) 0.000970 Thermal expansion coeff. (/100 deg) Polynomial coefficients (all strains in %) A0 A1 Polynomial coefficients (all strains in %) A2 A3 A4 A0 Stress-strain 232.5 101213.1 38254.6 -117500 45864 Stress-strain Creep 456.6 93991 -44258.8 74385 -77593 Creep A1 A2 A3 A4 Thermal Rating Properties Resistance at two different temperatures Resistance (Ohm/mile) 0.4045 at (deg F) 77 Resistance (Ohm/mile) 0.4744 at (deg F) 167 * * Emissivity coefficient 0.5 Solar absorption coefficient 0.5 Outer strands heat capacity (Watt-s/ft-deg F) Core heat capacity (Watt-s/ft-deg F) Generate Coefficients from points on stress-strain * OK Cancel These two fields do not need to be entered for OPGW - intentionally left blank. DNO-2475 12/7/2001 Version 18.0 Printed on 10/23/2009 Page 5 - 5