CompoGuard
Technical Manual
Software version: 1.06X
Edition: 4/04.07
Part no.: M63 689 1
Table of Contents
1
2
3
4
Donationmaster NT/Net Important Information ...................................................... 1-1
1.1
Organization of the Technical Manual..................................................................................... 1-1
1.2
How to Use the Technical Manual............................................................................................ 1-2
1.3
Precautions for Working on the Device .................................................................................. 1-3
1.4
Addresses .................................................................................................................................. 1-4
Initial Start-Up ................................................................................................................................. 2-1
2.1
2.1.1
Initial Start-Up CompoGuard .................................................................................................... 2-1
Start-up Report for the CompoGuard .......................................................................................... 2-4
2.2
2.2.1
2.2.2
Initial Start-Up Donationmaster NT/Net ................................................................................... 2-6
System Requirements ................................................................................................................. 2-6
Donationmaster NT/Net Start Options......................................................................................... 2-8
2.3
2.3.1
CompoGuard Network Installation (Radio) ............................................................................. 2-9
Operating Steps on the CompoGuard Mixer ............................................................................... 2-9
2.4
2.4.1
Installation of the CompoGuard Cable Network................................................................... 2-11
Operating Steps on the CompoGuard Mixer ............................................................................. 2-11
2.5
2.5.1
Operating Steps on the Donationmaster NT/Net .................................................................. 2-13
Additional Settings..................................................................................................................... 2-15
Service Program / Alarm Codes......................................................................................... 3-1
3.1
3.1.1
3.1.2
3.1.3
Service Program ........................................................................................................................ 3-1
Installing the Cable Network........................................................................................................ 3-1
HyperTerminal Program .............................................................................................................. 3-2
Service Program.......................................................................................................................... 3-5
3.2
3.2.1
3.2.2
Alarm Codes ............................................................................................................................ 3-11
Operation Alarms....................................................................................................................... 3-11
System Alarms .......................................................................................................................... 3-12
Setup / Repair .................................................................................................................................. 4-1
4.1
Opening the Device ................................................................................................................... 4-1
4.2
Assembling the Device ............................................................................................................. 4-1
4.3
4.3.1
4.3.2
4.3.3
4.3.4
Safety Clamp.............................................................................................................................. 4-2
Removal/Installation .................................................................................................................... 4-2
Exchanging the Tension Spring................................................................................................... 4-3
Test.............................................................................................................................................. 4-3
Calibrating the Safety Clamp....................................................................................................... 4-4
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4.4
4.4.1
4.4.2
Swing Unit .................................................................................................................................. 4-8
Removal/Installation .................................................................................................................... 4-8
Calibrating the Swing Unit ......................................................................................................... 4-10
4.5
4.5.1
4.5.2
4.5.3
Weighing Sensor ..................................................................................................................... 4-12
Removal/Installation .................................................................................................................. 4-12
Test............................................................................................................................................ 4-14
Calibrating the Weighing Sensor ............................................................................................... 4-15
4.6
4.6.1
RF Generator............................................................................................................................ 4-16
Removal/Installation .................................................................................................................. 4-16
4.7
DECT Module ........................................................................................................................... 4-17
4.8
4.8.1
4.8.2
Display...................................................................................................................................... 4-18
Removal/Installation .................................................................................................................. 4-18
Test............................................................................................................................................ 4-19
4.9
5
Simulating a Donation Process............................................................................................ 4-20
4.10
4.10.1
4.10.2
4.10.3
4.10.4
4.10.5
Hand Sealer.............................................................................................................................. 4-22
Spark Detector........................................................................................................................... 4-22
Cleaning the Hand Sealer ......................................................................................................... 4-22
Disassembling the Hand Sealer ................................................................................................ 4-23
Reassembling the Hand Sealer................................................................................................. 4-24
Adjusting the Hand Sealer......................................................................................................... 4-25
4.11
4.11.1
4.11.2
Sealing Test ............................................................................................................................. 4-27
Sealing Test 1............................................................................................................................ 4-27
Sealing Test 2............................................................................................................................ 4-29
4.12
Autosense Scanner ................................................................................................................. 4-30
Functional Description ............................................................................................................. 5-1
5.1
Block Diagram ........................................................................................................................... 5-2
5.2
Position and Wiring Diagram ................................................................................................... 5-3
5.3
P.C.B. LP 1085 Control Board .................................................................................................. 5-4
5.4
P.C.B. LP 1086 Connection Board ........................................................................................... 5-6
5.5
P.C.B. LP 1087 Accumulator Contact Board........................................................................... 5-8
5.6
P.C.B. LP 1088 Gooseneck ....................................................................................................... 5-9
5.7
P.C.B. LP 1089 DECT Module ................................................................................................. 5-10
5.8
P.C.B. LP 1300 Sensor ............................................................................................................ 5-11
5.9
Hand Sealer.............................................................................................................................. 5-12
6
CompoGuard Maintenance Checklist ............................................................................ 6-1
7
Spare Parts Catalog .................................................................................................................... 7-1
7.1
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8
9
7.2
CompoGuard Upper Tray.......................................................................................................... 7-4
7.3
Gooseneck (Optional) ............................................................................................................... 7-6
7.4
CompoGuard Hand Sealer (Optional)...................................................................................... 7-8
7.5
Printed Circuit Boards ............................................................................................................ 7-10
7.6
Accessories – Options............................................................................................................ 7-12
7.7
Test Equipment........................................................................................................................ 7-14
Software Update ............................................................................................................................ 8-1
8.1
Software Update of Donationmaster NT/Net........................................................................... 8-2
8.2
8.2.1
8.2.2
8.2.3
8.2.4
Software Update of CompoGuard............................................................................................ 8-4
Saving Data ................................................................................................................................. 8-4
Software Update with Flash-Master ............................................................................................ 8-6
Software Update with FlashPro4 ................................................................................................. 8-9
Final Inspection and Testing...................................................................................................... 8-12
8.3
Programming the Flash-Master.............................................................................................. 8-13
Appendix ............................................................................................................................................. 9-1
9.1
9.1.1
9.1.2
9.1.3
9.1.4
Concept of the Data Interface Between
Donationmaster NT/Net and the Blood Bank Information System ....................................... 9-1
Introduction.................................................................................................................................. 9-1
Physical Connection .................................................................................................................... 9-1
Logical Connection ...................................................................................................................... 9-1
Exceptions ................................................................................................................................... 9-2
9.2
9.2.1
9.2.2
9.2.3
9.2.4
Description of the Interface Files............................................................................................. 9-3
Order File..................................................................................................................................... 9-3
Order Error File............................................................................................................................ 9-4
Donation Results ......................................................................................................................... 9-6
Barcode Check Lists.................................................................................................................. 9-13
9.3
9.3.1
9.3.2
9.3.3
9.3.4
Donationmaster NT/Net Requirements to be Met by the BIS .............................................. 9-14
Introduction................................................................................................................................ 9-14
System Requirements ............................................................................................................... 9-14
What does the Customer Have to Do?...................................................................................... 9-14
Issues to be Noted..................................................................................................................... 9-14
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0-4
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Chapter 1: Donationmaster NT/Net Important Information
1
Donationmaster NT/Net Important
Information
1.1
Organization of the Technical Manual
Page identification
The page number 1-3 refers to chapter 1, page 3.
Editorial information
The editorial information 4/04.07, for example, refers to: 4th edition,
April 2007.
In case of updates, the pages concerned will be replaced.
Changes
Changes to the Technical Manual will be released as new editions or
supplements. In general, this manual is subject to change without
notice.
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1-1
Chapter 1: Donationmaster NT/Net Important Information
1.2
How to Use the Technical Manual
Purpose
This Technical Manual is intended for service technicians. It can be
used both for first studies (to acquire a basic knowledge) and for
reference purposes (for TSC, maintenance and repair). The Technical
Manual, however, does not replace the training courses offered by the
manufacturer.
Requirements
Knowledge of the current Operating Instructions of the respective
system.
Background experience in mechanics, electrical and medical
engineering.
Specifications
For the specifications of the respective device, refer to the current
Operating Instructions.
Component layouts
The identification on the PCB permits the operator/technician to verify if
the component layout matches the PCB actually installed in the system.
Explanation of the Note
and Caution symbols used
Note
Informs the operator that in case of a failure to follow the steps as
described, a specific function will be executed incorrectly or will not be
executed at all, or will not produce the desired effect.
Caution
Advises the operator against certain procedures or actions that could
cause damage to the equipment or may have adverse effects on
operators and patients.
1-2
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Chapter 1: Donationmaster NT/Net Important Information
1.3
Precautions for Working on the Device
Authorized persons
Assembly, extensions, adjustments, modifications or repairs may only
be carried out by the manufacturer or persons authorized by him.
Test equipment and
accessories
The activities described in the Technical Manual require the availability
of the necessary technical test equipment and accessories.
Precautions
When working on the open system, the following precautions must be
respected:
– Protect the components against ingress of fluids.
– Do not touch live parts.
– Before removing the plug connectors on the printed circuit boards,
carefully lift them using a small screw driver.
– Remove or mount the plug connectors in the device only after having
removed all power supplies (PSU and battery).
ESD precautions
When repairing the device and when replacing spare parts, observe the
applicable ESD precautions (e.g. EN 100 015-1).
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Chapter 1: Donationmaster NT/Net Important Information
1.4
Addresses
Please address any inquiries to:
Manufacturer
Fresenius Kabi
D-61346 Bad Homburg v.d.H.
Phone: 0049 (0) 06172 / 608 - 0
Local service:
National service
1-4
Fresenius HemoCare GmbH
Technischer Service
Pfingstweide 53
D-61169 Friedberg
Germany
International Service Hotline (08:30 - 17:00)
Phone: +49 6172 / 608 8469
Fax: +49 6172 / 608 8539
E-mail: technical_support_medical_device@fresenius-kabi.com
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Chapter 2: Initial Start-Up
2
Initial Start-Up
2.1
Initial Start-Up CompoGuard
A suitable site for the installation of the CompoGuard system must be
determined. The CompoGuard should not be exposed to direct sunlight.
The electrical connection must be free from electrical interference.
Caution
To ensure a correct weighing result, the CompoGuard must be
operated in horizontal position. This requires that all four device
supports are resting on a firm and vibration-free base. Nothing must be
jammed between the inline tray and the housing. The inline tray must
move freely, i.e. its movement may not be obstructed by cables, etc.
Before starting the initial start-up, check that all parts have been
accounted for.
The initial start-up may only be performed by persons authorized to do
so.
Caution
If transported from a cool room to a warmer one, the CompoGuard must
first reach its operating temperature before initial start-up.
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Chapter 2: Initial Start-Up
Scope of delivery
Name
CompoGuard
Complete
CompoGuard
Data
CompoGuard
Seal
CompoGuard
Basic
CompoGuard
X
X
X
X
Operating Instructions
X
X
X
X
AC adapter
X
X
X
X
Gooseneck
X
X
X
+
Autosense Scanner
+
+
+
+
Hand sealer with cable
X
Donationmaster NT/Net
+
+
DECT fixed part for radio transmission
network
+
+
Network converter
+
+
O
O
Y-piece
+
+
O
O
Network cable, 5m
+
+
O
O
Transport case for CompoGuard
+
+
+
+
Transport case with charging option
+
+
+
+
Powerpack for
CompoGuard
X
+
X
+
Multicharger for
CompoGuard
+
+
+
+
X
+
O
X
Contained in the scope of delivery
Comprised as an option
Comprised as an option; the software mode High is also required
General external checks
Check the CompoGuard on the outside for possible damage in transit
or other damage.
Connections
Connect the AC adapter to the CompoGuard and insert it in the wall
outlet.
Connect the hand sealer (option)
Insert the Powerpack (option) into the battery charging compartment
Connect the scanner (option)
When using a DECT radio module, the address of the fixed part must
be scanned via the menu Setup menu / Common Setup / DECT FP
Address, using the CompoGuard barcode scanner.
Charging the Powerpack
2-2
When using the optional Powerpack, connect the device to the external
power supply for two hours before start-up, in order to charge the
batteries.
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Chapter 2: Initial Start-Up
Turning the device power
on
Press the On/Standby key for 2 seconds to switch the CompoGuard on.
The System Check is performed.
The following messages are displayed:
1
3
2
4
5
1
Software version
2
Serial number
3
Software Mode: High indicates that data management is possible
Software Mode: Standard indicates that data management is not
possible
4
UID: Indicates the date and the time when the last transmitted
donation program was saved in Donationmaster NT/Net.
YYMMDDHHMMSS
In our example:
020514152941, i.e. 14.05.02 at 15:29:41
5
Set language
The LEDs of the donation-relevant keys are lit for approx. 2 seconds.
The safety clamp is opened and closed again.
A mixing movement is made.
The display test with the Fresenius Kabi message is performed.
This is followed by an audible alarm to check the audible alarm
generator.
If a Powerpack is inserted in the device, the battery symbol is displayed.
The CompoGuard is ready for operation.
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Chapter 2: Initial Start-Up
2.1.1
Start-up Report for the CompoGuard
Manufacturer:
Date:
Machine:
Technician:
Software version:
DECT ID (option):
Serial number:
No.
1
OK
Model
CompoGuard Complete
CompoGuard Data
CompoGuard Seal
CompoGuard Basic
2
Scope of delivery
Operating Instructions
AC adapter
Gooseneck
Autosense scanner
Hand sealer with cable
Donationmaster NT/Net
DECT Fixedpart
Network converter
Y-piece
Network cable
Transport case
Transport case with charging function
Powerpack
Multicharger for Powerpack
3
General external checks
4
Connect the AC adapter
5
Turn the device on. An internal system check is performed.
2-4
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Chapter 2: Initial Start-Up
I herewith confirm proper performance of any maintenance work as specified above, and the data to be
true and correct.
Technician's signature:
Customer's signature:
.............................................., Date: .................
.............................................., Date: .................
.............................................................................
.............................................................................
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Chapter 2: Initial Start-Up
2.2
Initial Start-Up Donationmaster NT/Net
2.2.1
System Requirements
Processor
Intel-compatible CPU with a clock pulse frequency of at least 350 MHz
Memory
min. 128 MB main memory
Hard disk
min. 10 MB unused memory location
CD-ROM
Drive is only required for installation of Donationmaster NT/Net.
Ports
One unused serial interface for operating the CompoGuard network
(cable-dependent via RS-485 or via DECT)
Network connection
The network connection is required for bidirectional data exchange with
the blood bank information system. This requires a network card which
must be configured according to the network topology used in the blood
bank.
Operating systems
–
–
–
–
Microsoft Windows 95 b / 98, second edition
Microsoft Windows NT 4.0, SP5;
Microsoft Windows 2000, SP1
Microsoft Windows XP
The following list shows you how to install the Donationmaster NT/Net
software on your PC.
Note
Donationmaster NT/Net and the CompoGuard mixer may be installed
and started up initially only by authorized Fresenius Kabi service
personnel or by service technicians approved by Fresenius Kabi.
Requirements
– PC complying with the minimum requirements specified.
– DECT fixed part for radio transmission network
Including power cable and data cable
– Interface converter RS 485
Necessary for cable network only; including power cable and data
cable.
– Y-piece
Necessary for cable network only; one each per CompoGuard.
– Network cable
Necessary for cable network only.
– Software license for the CompoGuard models Seal and Basic, to
enable the collection of data at the system
2-6
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Chapter 2: Initial Start-Up
Installation
Note
If you are running Windows NT or Windows 2000, you might require
administrator access rights on your PC to be able to install new software
packages. Before installing CompoGuard, ensure that you have the
necessary user rights.
– Insert the Donationmaster NT/Net installation CD in the CD-ROM
drive of your PC.
Select the CD drive in the Explorer.
– Start the installation program SETUP.EXE.
– An installation window opens.
– Double-click the installation button.
– Confirm the suggested directory C:\Donationmaster or select
another one.
– Donationmaster NT/Net is now being installed on your PC.
– After having completed the installation, restart your PC.
Checking the installation
After completed installation, the following directories must be available:
C:\Donationmaster\
– Directory initially suggested by the installation program or the
directory you have selected.
C:\Donationmaster\BCL
– Directory where barcode check lists can be filed by a blood bank
information system.
C:\Donationmaster\DB
– Database directory of Donationmaster NT/Net.
C:\Donationmaster\Orders
– Directory where orders can be filed by a blood bank information
system.
C:\Donationmaster\Results
– Directory where Donationmaster NT/Net feeds donation results
back to a blood bank information system.
C:\Donationmaster\System
– Program directory of Donationmaster NT/Net.
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Chapter 2: Initial Start-Up
2.2.2
Donationmaster NT/Net Start Options
Windows Start menu
Select the command Start / Programs / Donationmaster /
Donationmaster from the Windows Start menu.
Icon on the desktop
Open the CompoGuard program directory in the Explorer, e.g.
C:\Donationmaster\System.
Pressing the right mouse button, click the file DM.EXE.
From the opening context-sensitive menu, select the command Send
To / Desktop.
A program icon appears on your desktop.
Autostart
From the Windows Start menu, select the command Settings / Task
Bar and Start Menu....
The Properties of Task Bar and Start Menu dialog opens.
Select the Extended tab.
Click the Add button.
A Windows Wizard window opens, where you can enter
C:\Donationmaster\System\DM.EXE or click the Search... button to find
CompoGuard in the file system of your PC.
Now click the Next > button.
In the list window, click the Autostart folder, where you wish to file the
link to CompoGuard, and click the Next > button.
Assign a name to the link in the Autostart folder; the system suggests
DM.
To complete creation of the link, click the Complete button.
Exit the Properties of Task Bar and Start Menu dialog by clicking OK.
Donationmaster NT/Net will now be started automatically upon each
system start of your PC.
2-8
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Chapter 2: Initial Start-Up
2.3
CompoGuard Network Installation (Radio)
The following list describes integration of a new CompoGuard mixer in
the radio network.
Note
Proceed as follows to operate the CompoGuard in the network:
– Switch the first CompoGuard on.
– Wait until the system check is completed.
– Switch on the next CompoGuard and proceed as described above.
After you have switched on the last CompoGuard, you can start the
Donationmaster NT/Net software.
2.3.1
Operating Steps on the CompoGuard Mixer
Condition
The Donationmaster NT/Net program is already installed on your PC,
but has not yet been started.
Connect the fixed part to an unused serial interface of your computer.
Connecting the
CompoGuard
Connect the barcode scanner to the CompoGuard.
Connect the AC adapter to the CompoGuard and to a receptacle outlet.
Press the On/Standby key.
– The CompoGuard is switched on.
– A system check is carried out
– The Open clamp message is displayed.
Press the Enter key for approx. two seconds.
– The setting level Settings is opened.
Using the
key, select the Common Setup menu.
Press the Enter key.
– The Common Settings menu is displayed.
Using the
key or the
key, select the Operation mode option.
Press the Enter key.
Using the
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4/04.07
key, select the Network option.
2-9
Chapter 2: Initial Start-Up
Press the Enter key.
– The selection is accepted.
Using the
key or the
key, select the Communication option.
Press the Enter key.
Using the
key, select the Radio (DECT) option.
Press the Enter key.
– The selection is accepted.
Using the
key or the key, select the DECT FP Address option.
Press the Enter key.
– The edit screen DECT FP Address is displayed.
Note
Should the CompoGuard mixer have already been run in a radio
network, a DECT address of the old fixed part (FP) will be displayed.
Scan the barcode on the adhesive label of the fixed part using the
barcode scanner of the CompoGuard mixer.
– The barcode is shown on the display of the CompoGuard mixer in
the New FP Address line.
Press the Enter key.
– The Common Settings menu is displayed.
Press the Stop key.
– Configuration of the CompoGuard mixer is completed; the settings
have been saved.
– The setting level is exited.
– The CompoGuard is in the basic setting mode.
– The Device updating... message is displayed.
2-10
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Chapter 2: Initial Start-Up
2.4
Installation of the CompoGuard Cable Network
The following list describes the integration of a new CompoGuard mixer
in the cable network.
Note
Proceed as follows to operate the CompoGuard in the network:
– Switch the first CompoGuard on.
– Wait until the system check is completed.
– Switch on the next CompoGuard and proceed as described above.
– After you have switched on the last CompoGuard, you can start the
Donationmaster NT/Net software.
2.4.1
Operating Steps on the CompoGuard Mixer
Condition
The CompoGuard program is already installed on your PC, but has not
yet been started.
Installing the cable
network
Connect the RS 232 cable to an unused serial interface of your
computer.
Connect the RS 232 cable to the converter.
Connect the RS 485 cable to the converter.
Connect the RS 485 cable to the connector for the cable-dependent
network on the CompoGuard.
Connect the AC adapter of the converter to the external power supply.
Connecting the
CompoGuard
Connect the barcode scanner to the CompoGuard.
Connect the AC adapter to the CompoGuard and to a receptacle outlet.
Press the On/Standby key.
– The CompoGuard is switched on.
– A system check is carried out
– The Open clamp message is displayed.
Press the Enter key for approx. two seconds.
– The setting level Settings is opened.
Using the
key, select the Common Setup menu.
Press the Enter key.
– The Common Settings menu is displayed.
Using the
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4/04.07
key or the
key, select the Operation mode option.
2-11
Chapter 2: Initial Start-Up
Press the Enter key.
Using the
key, select the Network option.
Press the Enter key.
– The selection is accepted.
Using the
key or the
key, select the Communication option.
Press the Enter key.
Using the
key, select the Cable (RS 485) option.
Press the Enter key.
– The selection is accepted.
Press the Stop key.
– Configuration of the CompoGuard mixer is completed; the settings
have been saved.
– The setting level is exited.
– The CompoGuard is in the basic setting mode.
– The Device updating... message is displayed.
2-12
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Chapter 2: Initial Start-Up
2.5
Operating Steps on the Donationmaster NT/Net
Starting the program
Start Donationmaster NT/Net using the Start menu.
Log in using the Log in at Donationmaster NT menu with supervisor
access rights.
Name: Master
Password Master
Confirm with the OK button.
Donationmaster NT/Net is case-sensitive. Passwords must be entered
exactly as printed here.
The access level 3, intended for configuration of the system, is assigned
to the Master.
Configuring the
CompoGuard
In the Setup menu, click the CompoGuard management command;
the CompoGuard dialog opens.
– Click an unused entry in the No column of the list box.
– Enter a name for the CompoGuard mixer in the Name edit field,
e.g. CG1
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Chapter 2: Initial Start-Up
– Enter the ten-digit serial number specified on the type label of the
CompoGuard mixer in the edit field Ser.no. CompoGuard,
e.g. 002CGA0001.
– The CompoGuard mixer is provided with another label specifying a
six- or seven-digit DECT ID number. Enter this number in the DECT
ID edit field,
e.g. 635384.
– The first column active of the CompoGuard list consists of check
boxes. Checking a check box defines the corresponding
CompoGuard mixer with which Donationmaster NT/Net should
communicate.
Repeat the five steps described above for each CompoGuard mixer you
wish to configure.
– Click the Close button to close the dialog.
– Confirm any changes made with Yes.
– Confirm with the OK button.
– This completes configuration of the new CompoGuard mixer.
2-14
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Chapter 2: Initial Start-Up
2.5.1
Additional Settings
To complete installation, user-specific configurations must still be
made.
These settings must be made together with authorized Fresenius Kabi
service technicians during the initial start-up of your CompoGuard.
Programs menu
– Command Donationprograms
Use the common CompoGuardsettings dialog to adjust the
settings.
Use the Donation program:‘xxx‘ dialog to create new programs, if
necessary.
Setup menu
– Select network mode
Selects the manual program selection.
– User management
Creates new users and their access rights.
– CompoGuard management
Activates configured CompoGuard mixers with which CompoGuard
is to communicate.
– Configuration
Makes settings in the parameter window Communication for
communication with the CompoGuard mixers and the blood bank.
Network menu
– Start CompoGuard network
Donationmaster NT/Net starts data exchange with all configured
CompoGuard mixers.
When all steps are executed, Donationmaster NT/Net is ready for use.
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Chapter 2: Initial Start-Up
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Chapter 3: Service Program / Alarm Codes
3
Service Program / Alarm Codes
3.1
Service Program
3.1.1
Installing the Cable Network
– Connect the RS 232 cable to the RS 232 / COM 1 port of the PC.
– Connect the RS 232 cable to the converter.
– Connect the RS 485 cable to the converter.
– Connect the RS 485 cable to the connector for the cable-dependent network on the CompoGuard.
– Connect the AC adapter of the converter to the external power supply.
– Connect the AC adapter to the CompoGuard and to the external power supply.
– Press the On/Standby key for two seconds to switch the CompoGuard on.
The system check is performed.
– Press the Enter key for approx. two seconds.
The setting level is opened.
– Select Common Setup in the setting level.
– Select the Communication menu.
– Select the Wire (RS485) menu item.
– Press the Stop key.
RS232 / COM1
RS232 / converter
PC
CompoGuard
converter
RS485 / converter
AC adapter
converter
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AC adapter
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Chapter 3: Service Program / Alarm Codes
3.1.2
HyperTerminal Program
Open the HyperTerminal program using the
Start / Programs / Accessories /
Communication menu.
The Connection Description dialog opens.
In the Name field, enter CompoGuard as the
name of the connection.
Confirm with the OK button.
The Connect To dialog opens.
In the Connect using drop-down list box,
select the PC port, e.g. COM1.
Confirm with the OK button.
The COM1 Properties dialog opens.
Configure the port settings:
– Bits per second: 115200
– Data bits: 8
– Parity: None
– Stop bits: 1
– Flow control: None
Confirm with the OK button.
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Open the File drop-down menu in the menu
bar of the HyperTerminal program.
Select the Properties command.
The CompoGuard Properties dialog opens.
Select the Settings tab.
Click the ASCII Setup... button.
The ASCII Setup dialog opens.
Check the Echo typed characters locally
checkbox.
Confirm with the OK button.
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Chapter 3: Service Program / Alarm Codes
The CompoGuard Properties dialog opens.
Confirm with the OK button.
Open the Transfer drop-down menu in the
menu bar of the HyperTerminal program.
Select the Send Text File... command.
The Send Text File dialog opens.
Select the path and name of the file to be sent
from the File name drop-down list box:
e.g. C:\Service.txt
Click the Open button to confirm.
The software is automatically installed in the
CompoGuard.
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Chapter 3: Service Program / Alarm Codes
3.1.3
Service Program
– Install the cable network (see Chapter 3.1.1, page 3-1).
– Start the HyperTerminal program.
– Enter any commands using the keyboard of the PC.
– Commands and parameters must be separated by a blank character.
– Confirm entries by pressing the Enter key.
– Save the calibration values using the cal save command.
– Exit the service program using the Exit command.
– The parameters described in angle brackets <> must contain numeric values.
Example:
FRONT <percent>: Front 30
Note
Calibration values are specific to each device and can, therefore, be
different in the various CompoGuard mixers.
Verification commands
Command
Parameter
Description
CLOSE
–
Closes the safety clamp.
WIDE
–
Opens the safety clamp to its maximum.
OPEN
–
Opens the safety clamp while donation is in progress.
DISPLAY
CLAMP
Shows the voltage at the sensor of the safety clamp on the display.
SWING
Shows the voltage at the sensor of the swing unit on the display.
NO
Deactivates display of the values.
Test 0
–
Switches off endurance test.
Test 1
–
5 hours endurance test of swing unit and safety clamp.
Test 2
–
2 hours endurance test of swing unit and safety clamp.
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Chapter 3: Service Program / Alarm Codes
Command
Parameter
Description
GET
SWING
Uploads the calibration values of the swing unit.
CLAMP
Uploads the calibration values of the safety clamp.
WEIGHT
Uploads the calibration values of the weighing unit.
SPEED
Uploads the calibration values of the swing speed.
UPGRADE
Software upgrade status (high-end/low-end version of the device).
SEAL
Uploads the status of the sealing generator.
Display with integrated sealing function: INSTALLED
Display without integrated sealing function: NOT INSTALLED.
SER
Uploads the serial number of the device.
DEVICE
Uploads the device state.
Device state: OK
Device virgin: NO.
ACCBC
Uploads the status of the access barcode.
Access Barcode: NO.
PPID
Uploads the ID number of the DECT module (PP = portable part).
Reading DECT modules ID: XXXXXX.
BL
Uploads the brightness of the display backlighting in [%].
Backlighting brightness: XX %.
LOUD
Uploads the volume of the alarm tone generator.
Speaker: SILENT
Speaker: LOUD
CD
Uploads the calibration values (motor voltage) of the safety clamp.
CODE
Requests required upgrade code for high-end version upgrade of device
(dependent on serial number!).
WFT
Weight Filter Treshold
Filter parameter for detection of a change in weight after donation start.
Filter threshold value
Current default value: 3.000 mg
WFE
Weight Filter Error Time
Filter parameter for detection of a change in weight after donation start.
If a constant weight is detected, the weight will be tared.
If no constant weight is detected after a defined period of time,
the large display starts to flash.
Time after which switch-over to extended averaging takes place.
Current default value: 5.000 ms
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Chapter 3: Service Program / Alarm Codes
Command
Parameter
Description
GET
WFF
Weight Filter Flow Limit
Filter parameter for detection of a change in weight after donation start.
Maximum flow taken into consideration during filtering.
Current default value: 200 ml/min.
MBB
Minimum background lighting, for brightness control 0–100%.
BSS
Step size, for brightness control 0 – 100%.
BDT
Background dimming time start: 0 – 120s
BDI
Background dimming interval.
CCT
Idle mode, automatic clamp closing time.
SSCMIN
Sealing start current min 1.000 – 12.000 mA
SSCMAX
Sealing start current max 5.000 – 18.000 mA
SECMAX
Sealing end current max (percentage of measured starting current) 20 –
100 %
ERR
Requests all available system error log entries.
ASV
Requests accumulator battery service log entries.
Calibration commands
Command
Parameter
Description
FRONT
<percent>
If the large inline tray fails to be in a horizontal position after completed
self-calibration of the swing unit, its position can be corrected towards the
front by <percent> steps.
<percent> has a value range from 0 .. 100.
BACK
<percent>
If the large inline tray fails to be in a horizontal position after completed
self-calibration of the swing unit, its position can be corrected towards the
back by <percent> steps.
<percent> has a value range from 0 .. 100.
CYCLE
<cycles>
Defined number of swing cycles.
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Chapter 3: Service Program / Alarm Codes
Command
Parameter
Description
CAL
CLAMP
Calibrates the safety clamp.
Calibration instructions are displayed in the HyperTerminal program.
Note:
The new calibration values must be saved with the CAL SAVE command.
SWING
Calibrates the swing motor.
During calibration, the swing unit is moving repeatedly, thus being
calibrated automatically.
Note:
The new calibration values must be saved with the CAL SAVE command.
SPEED
Calibrates the speed of the mixing movement.
During calibration of the swing speed, the swing unit completes several
cycles, thus being calibrated automatically.
Note:
The new calibration values must be saved with the CAL SAVE command.
WEIGHT
Calibrates the weight measurement.
Calibration instructions are displayed via the HyperTerminal program.
Note:
The new calibration values must be saved with the CAL SAVE command.
SAVE
Saves the calibration values.
The calibration values of the Front and Back commands are saved as
well.
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Chapter 3: Service Program / Alarm Codes
Configuration commands
Command
Parameter
Description
Set
DEVICE OK
Resets the flag for a defective device in the EEPROM.
DEVICE
DEFECT
Sets 'Device Defect' flag in EEPROM (check device behavior in this state
for simulation purposes)
DEVICE
VIRGIN
Resets 'Not virgin flag' in NOVRAM (check behavior of device in this
state for simulation purposes)
DEVICE
UNVIRGIN
Sets 'Not virgin flag' in NOVRAM (check behavior of device in this state
for simulation purposes)
SER <10 chars>
Sets the serial number of the device (10 characters).
SEAL YES
Installs the sealing generator.
SEAL NO
Uninstalls the sealing generator.
UPGRADE NO
Sets device to low-end.
ACCBC YES
Activates the access barcode after the system check.
ACCBC NO
Deactivates the access barcode after the system check.
BL <percent>
Sets the brightness of the display backlighting in [%].
LOUD YES
Sets the volume of the alarm tone generator to loud.
LOUD NO
Sets the volume of the alarm tone generator to silent.
EE VIRGIN
Sets EEPROM to original status.
EE UNVIRGIN
Sets EEPROM to non-original status.
CDO <voltage>
Sets clamp driver voltage for opening the clamp [mV]
NOTE: The setting becomes effective immediately, but has to be saved
with CAL SAVE!
CDHO <voltage>
Sets clamp driver voltage for holding open the clamp [mV]
NOTE: The setting becomes effective immediately, but has to be saved
with CAL SAVE!
CDW <voltage>
Sets clamp driver voltage for wide opening of the clamp [mV]
NOTE: The setting becomes effective immediately, but has to be saved
with CAL SAVE!
CDHW <voltage>
Sets clamp driver voltage for holding the clamp wide open [mV]
NOTE: The setting becomes effective immediately, but has to be saved
with CAL SAVE!
CDHW <4 chars>
Sets the motor withstand voltage value of the safety clamp opened to its
maximum (holding clamp open wide)
WFT
Weight Filter Treshold
WFE
Weight Filter Error Time
WFF
Weight Filter Flow Limit
MBB
Minimum background lighting, for brightness control 0–100%
SET
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Chapter 3: Service Program / Alarm Codes
Command
CLEAR
PROT
TEST
Parameter
Description
BSS
Step size, for brightness control 0 – 100%
BDT
Background dimming time start: 0 – 120s
BDI
Background dimming interval.
CCT
Idle mode, automatic clamp closing time.
SSCMAX
Sealing start current max 5.000 – 18.000 mA
SECMAX
Sealing end current max (percentage of measured starting current) 20 –
100 %
ERR
Requests all available system error log entries.
ASV
Requests accumulator battery service log entries.
CLEAR
Clears all donation results saved in the CompoGuard.
RESTORE
Restores the previously uploaded 100 donation results to the
CompoGuard, so that they can again be uploaded to the
Donationmaster NT/Net.
1
2
0
EXIT
3-10
–
Exits the service program. The CompoGuard is in the standby mode.
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Chapter 3: Service Program / Alarm Codes
3.2
Alarm Codes
Each alarm is filed to the alarm memory.
Alarms are displayed in various ways:
– In plaintext on the display of the CompoGuard
– In hexadecimal format on the display of the CompoGuard
– In decimal format in the Donation results dialog of Donationmaster NT/Net
3.2.1
Operation Alarms
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Display message CompoGuard
0b
11
Device defective!
0c
12
No tube
0d
13
No battery!
0e
14
No Sealer!
0f
15
Upgrade Device!
10
16
No flow (flow alarm)
11
17
Weight jump!
12
18
Weight drop!
13
19
Swing blocked!
14
20
Date/time error
15
21
Volume reached
16
22
Time reached
17
23
Seal error!
18
24
Too much donation data
19
25
Accu discharge:
1a
26
Change battery !
1b
27
Program not found!
1c
28
Wrong Barcode!
1d
29
Donation aborted!
1e
30
Pause exceeded!
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Chapter 3: Service Program / Alarm Codes
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Display message CompoGuard
1f
31
Battery symbol flashing
20
32
Tare is not possible!
21
33
Clamp function incorrect!
3.2.2
System Alarms
– Whenever a system alarm is emitted, the display shows the System alarm message as well as the
alarm code of the error. Up to three successive alarm codes may be displayed.
– Record the alarm code and turn the device off by pressing the On/Standby key. Eliminate the possible
cause using the alarm code table.
Configuration alarms
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Alarm description
22
34
Device state
23
35
Common CompoGuard settings (Novram)
24
36
Donation program (display)
25
37
Action list
26
38
Order file
27
39
Language
28
40
Function barcode panel
29
41
Reference donation program
2a
42
Barcode check list
2b
43
Donation results
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Chapter 3: Service Program / Alarm Codes
Battery alarms
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Alarm description
2c
44
Excess battery temperature
Disconnect the charging unit and let the battery cool down
2d
45
Excess battery current
Check the charging current; battery error
2e
46
Time exceeded in case of trickle charge
Calibration alarms
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Alarm description
2F
47
Calibration
System alarms 1
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Alarm description
45
69
ROM error (program code memory)
46
70
RAM error
47
71
Time error of serial interface IN/OUT
48
72
Time error of analog-to-digital converter
49
73
System check error
4a
74
ADC does not respond
4b
75
Error during self test
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Chapter 3: Service Program / Alarm Codes
System alarms 2
Alarm code
(Hexadecimal)
CompoGuard
Alarm code
(Decimal)
Donationmaster NT
/Net
Alarm description
30
48
Novram check in system check failed
31
49
Touch panel error
32
50
Charging current
33
51
Voltage supply
34
52
Watchdog / clamp fails to open
35
53
Watchdog / clamp fails to open
36
54
Watchdog / generator monitoring
37
55
Watchdog / generator monitoring
38
56
Watchdog / charge monitoring
39
57
Real time clock
3A
58
Analog-to-digital converter
3B
59
Analog-to-digital converter
3C
60
Clamp fails to close
3D
61
Buffer battery of NOVRAM (donation programs, common
settings, barcode check lists, etc.) too weak – replace.
3E
62
Time error of swing, swing sluggish
3F
63
Swing speed
40
64
Excess motor current
41
65
Output buffer full (e.g. donation results)
42
66
Check the set parameters in the EEPROM
43
67
LCD display controller
44
68
EEPROM defective
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Chapter 4: Setup / Repair
4
Setup / Repair
4.1
Opening the Device
– Remove the large inline tray, the gooseneck, the CompoGuard AC adapter, and the powerpack.
– Remove the six screws (A) from the bottom tray of the housing. Pull off the connector X3/P.C.B. LP
1087.
– Place the upper tray aside to the left of the bottom tray.
+
A
X3
4.2
Assembling the Device
– Connect the plug.
– When assembling the device, ensure proper cable routing.
– Attach the upper tray of the housing.
Note
Ensure that the two short Phillips screws are in the central holes when
assembling the device.
– Insert the six screws (A) and tighten them.
– Mount the large inline tray, the gooseneck, the CompoGuard AC adapter, and the powerpack.
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Chapter 4: Setup / Repair
4.3
Safety Clamp
4.3.1
Removal/Installation
Removal
– Open the device (see Chapter 4.1, page 4-1).
– Pull off the connector X12 / P.C.B. LP 1085 of the safety clamp.
– Remove the four EJOT Phillips screws (A).
– Carefully take out the safety clamp.
– Exchange the flat packing (part no. M63 637 1) if it is defective; remove the flat packing, clean the
adhesive surface with isopropyl alcohol, and glue on the new packing using Loctite 406 adhesive.
A
X12
A
Installation
– Insert the safety clamp, ensuring proper cable routing.
– Tighten the four EJOT Phillips screws.
– Connect the connector X12 / P.C.B. OP 1085.
– Assemble the device (see Chapter 4.2, page 4-1).
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Chapter 4: Setup / Repair
4.3.2
Exchanging the Tension Spring
– Open the device (see Chapter 4.1, page 4-1).
– Remove the tension spring (3) from the spring bracket (4).
– Remove the round litz wire (2) from the guide of the spring lever (1).
– Install in reverse order.
4
1
4.3.3
2
3
Test
Test equipment
Syringe
4.55 mm PVC tubing (part no. M60 025 1)
Test tubing (part no. M60 299 1)
Pressure gauge
Occluded tubing
– Press the On/Standby key for 2 seconds to switch the CompoGuard on.
The system check is performed.
The Open clamp message is displayed.
If necessary, set the operating mode to Manual in the Common Setup setting level.
– Press the Tube key (the yellow LED is flashing).
The safety clamp opens.
The Insert bag system message will be displayed.
– Insert 4.55 mm PVC tubing (part no. M60 025 1).
Press the Tube key.
The safety clamp closes.
– Connect the input to the pressure gauge and the syringe using a Y-piece; immerse the output in a
vessel filled with water. Apply a pressure of 750 mmHg to the tubing.
The clamp has to close tightly, no air bubbles may rise.
– Repeat test with test tubing (part no. M63 299 1).
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Chapter 4: Setup / Repair
4.3.4
Calibrating the Safety Clamp
Test equipment
3.8 mm test pin (part no. M63 885 1)
4.55 mm PVC tubing (part no. M60 025 1)
Test tubing (part no. M60 299 1)
Extension cable (part no. M63 849 1)
Description
The safety clamp sensor is a Hall sensor and must be positioned inside an annular magnet. The magnetic
flow through the sensor is output as a sinusoidal wave in relation to the function angle.
Adjust the mechanical position of the safety clamp using the annular magnet.
Four positions of the tube clamp are illustrated in the drawing.
Actual voltage readings in the diagram may deviate from the specified voltage values.
closed
No tube is located in the closed safety clamp. The highest voltage value
is indicated here.
closed with tube
A tube is inserted and the safety clamp is closed.
open
The safety clamp is open just like during a blood donation.
wide
The safety clamp is opened to a maximum.
Umin
The minimum voltage value is required for setting the safety clamp.
Voltage values
Uclosed < 4500[mV]
250>(Uopen-Umin)<150
400>(Uwide-Uopen)<1000
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Chapter 4: Setup / Repair
Calibration
– Call up the service program .
Note
There must not be inserted anything in the safety clamp.
– In the service program, enter the cal clamp command and press the ENTER key.
The following message will be displayed:
Calibrating clamp closed and open wide...
Clamp calibration: Insert OPEN measure into clamp and press ENTER
– Insert the 3.8 mm test pin in the safety clamp and press the ENTER key.
The following message will be displayed:
Calibrating open clamp...
Clamp calibration: Insert TUBE measure into clamp and press ENTER
– Insert 4.55 mm tube (part no. M60 025 1) in the safety clamp and press the ENTER key.
After completed calibration of the safety clamp, the following message will be displayed:
Calibrating clamp with tube... measure into clamp and press ENTER
OK
SERVICE\>
– Enter the cal save command and press the ENTER key. The setting is saved.
Note
If an error message appears during clamp calibration
or
if uncontrolled closing of the clamp occurs after the calibration, the
annular magnet has to be readjusted and the clamp has to be
calibrated.
– Repeatedly close and open the clamp after the calibration using the commands close, open,close,
wide. The corresponding position has to be retained for at least 5 sec. and the clamp must not change
its position on its own.
– Check the settings (see Chapter 4.3.3, page 4-3).
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Chapter 4: Setup / Repair
Setting of annular magnet
Note
The annular magnet has to be readjusted only if the clamp has been
improperly calibrated.
– Open the device (see Chapter 4.1, page 4-1).
– Call up the service program (see Chapter 3.1.3, page 3-5).
– Enter the display clamp command and press the Enter key.
The signal of the particular position of the safety clamp selected is shown on the CompoGuard display
in [mV].
– Enter the wide command and press the Enter key.
The safety clamp opens to an end position.
– Insert the 3.8 mm test pin in the clamp.
– Enter the close command and press the Enter key
The test pin has to be held by the clamp.
– Loosen the two Allen screws, size 2.5, of the annular magnet.
– Check the position of the sensor in the annular magnet.
The sensor must be located as close as possible to the annular magnet without touching it. The
annular magnet holder must have been slided on completely.
– Slowly turn the annular magnet clockwise until the minimum voltage is shown on the display.
Umin:______mV
– Keep turning the annular magnet until the voltage displayed exceeds the minimum voltage by 150 250 mV.
Tighten the Allen screws to secure the annular magnet in this position.
Uopen:_________mV
– Slowly open the clamp by hand using the large toothed wheel. The voltage must drop by 150 mV 250 mV, then rise again (see hysteresis curve of the Hall sensor).
Readjust the annular magnet if this is not the case.
– Enter the wide command and press the Enter key.
The safety clamp opens to an end position.
Uwide:______mV
– The difference between the voltage values Uwide and Uopen may be min 400 mV and max 1.000 mV.
400>(Uwide -Uopen)<1000
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Chapter 4: Setup / Repair
Note
Depending on the magnets, it may occur that the voltage differences of
(Uopen-Umin) and (Uwide-Uopen) cannot be maintained. If this is the
case, the maximum value of (Uopen-Umin) of 250 may also be
exceeded.
The voltage difference of (Uwide -Uopen)<1000 has to be maintained.
– Replace the annular magnet if adjustment of the difference is not possible.
– Calibrate the safety clamp.
– Assemble the device (see Chapter 4.2, page 4-1).
– Enter the get clamp command and press the Enter key.
Verify the clamp values.
Voltage Clamp Closed: ____ mV
Voltage Clamp Open: _____ mV
Voltage Clamp Open Wide: _____ mV
Voltage Clamp closed with tube: _____ mV
Voltage Clamp closed without tube at last start up: _____ mV
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Chapter 4: Setup / Repair
4.4
Swing Unit
4.4.1
Removal/Installation
Removal
– Open the device (see Chapter 4.1, page 4-1).
– Pull off the connector X11 / P.C.B. LP 1085 of the swing unit.
– Remove the two Allen screws, size 5, (A).
– Take out the swing unit.
A
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Installation
– Insert the swing unit and force it against the swing unit holder, ensuring proper cable routing.
– Insert the Allen screws and spring washers and tighten slightly.
– Align swing unit parallel to the anti-torsion device using the spacer plate.
– Tighten the two Allen screws, size 5, with 10 Nm.
– The distance between the swing unit and the anti-torsion device has to be 0.85 mm ± 0.15 mm at all
of the three contact points.
– Lay the connection cable and connect the connector X11 / P.C.B. LP 1085.
– Attach the upper tray of the housing, but do not screw it yet. Fit the large inline tray and check the
distance between the large inline tray and the housing for being parallel and uniform.
Desired value: 4 mm ± 2 mm.
Repeat setting of the swing unit if the large inline tray fails to be positioned centrally.
– Place a 1kg weight near the rear edge of the base of the horizontal inline tray.
The inline tray remains in place and does not tilt. The tray will tilt with 2 kg.
– Assemble the device (see Chapter 4.2, page 4-1).
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Chapter 4: Setup / Repair
4.4.2
Calibrating the Swing Unit
Description
The swing sensor is a Hall sensor and must be positioned inside an annular magnet. The magnetic flow
through the sensor is output as a sinusoidal wave in relation to the function angle of the magnet.
Adjust the mechanical position of the swing using the magnet.
Basic setting
– Open the device (see Chapter 4.1, page 4-1).
– Call up the service program (see Chapter 3.1.3, page 3-5).
– Enter the display swing command and press the Enter key. The signal of the swing sensor is shown
on the CompoGuard display in [mV].
– Unscrew the Allen screws, size 2, of the annular magnet.
– Check the position of the sensor in the annular magnet.
– Position the swing straight, so that the side edge of the weighing pan receptacle is parallel to the upper
edge of the holding plate.
The sensor must be located as close as possible to the annular magnet without touching it. The
annular magnet holder must have been slided on completely.
Note
Turn the annular magnet only slowly.
– Slowly turn the annular magnet in a clockwise direction, while maintaining the position in relation to the
magnet edge, until the maximum value of the swing sensor is shown.
Record the maximum value.
– Slowly turn the annular magnet anticlockwise, while maintaining the position in relation to the magnet
edge, until the minimum value of the swing sensor is shown.
Record the minimum value.
– Calculate the mean swing value:
(maximum value + minimum value)/2 = mean swing value
– Turn magnet forward until the calculated mean swing value of ± 50mV is displayed, while ensuring the
position in relation to the magnet edge.
– Tighten the two Allen screws, size 2.5.
– Move the swing backwards; the value must be increasing.
– Calibrate swing
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Chapter 4: Setup / Repair
Calibration
– Fit the large inline tray.
Note
The cal swing command resets the swing and speed calibration (cal
speed values).
After you have completed the swing calibration (cal swing), always
perform the swing and speed calibration (cal speed).
– Enter the cal swing command and press the ENTER key.
The following message will be displayed:
cal swing
Calibrating swing...
OK
SERVICE\>
– Enter the cal speed command and press the ENTER key.
The following message will be displayed:
cal speed
Calibrating swing speed...
OK
SERVICE\>
Fine adjustment
– If the position of the large inline tray is not horizontal, correct it using the front n or back ncommand
(n is a percentage of the angle). The value range is between 0 and 100; changes in the value by 10
are equal to changes in the angle by 1.5 degrees.
Note
This command is always based on the theoretical horizontal position of
the inline tray which has been calculated during the self-calibration of
the swing unit. As a consequence, the position of the inline tray will not
be changed even if the same command is executed repeatedly.
Front 0 positions the large inline tray to the horizontal position
calculated during the self-calibration of the swing unit (mean swing
value).
– After having positioned the inline tray, enter the cal save command and press the ENTER key. The
setting is saved.
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4-11
Chapter 4: Setup / Repair
4.5
Weighing Sensor
4.5.1
Removal/Installation
Removal
– Open the device (see Chapter 4.1, page 4-1).
– Unscrew the connections X10 / P.C.B. LP 1085.
– Unscrew the connection X3 / P.C.B. LP 1087.
– Remove the swing unit (see Chapter 4.4.1, page 4-8).
– Unscrew the six Allen screws, size 4, of the base plate.
– Remove the insulating foil of the connection board LP 1086.
– Remove the base plate and screw out the hex head screws, size 10, of the weighing beam.
– Carefully pull the weighing sensor out of the anti-torsion device
.
Note
Do not touch the silicone of the weighing sensor!
Installation
– Push the weighing sensor into the anti-torsion device.
– Insert backing strips as spacers. Bender bar 0.4 mm (part no. M63 820 1); 0.6 mm (part
no. M63 638 1).
– Slightly tighten the locking screws. Using a feeler gauge, set the distances of the weighing sensor from
the base plate and the anti-torsion device.
Target values:
Distance of weighing sensor to anti-torsion device, to the left, the right, the top 0.07 mm
Distance of weighing sensor to base plate 0.6 mm
– Securely tighten and seal the screws of the weighing beam.
– Check the distance values between the weighing sensor and the anti-torsion device and between the
weighing sensor and the base plate; if necessary, unscrew the screws and repeat the two previous
steps. The weighing sensor must be positioned in the anti-torsion device without contact.
– Lay the connecting cables
4-12
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Chapter 4: Setup / Repair
.
Note
The cables must be laid without any mechanical tension and without
kinks!
– Install the base plate including insulating foil of the P.C.B. LP 1086 in the bottom tray of the housing.
– Install the swing unit (see Chapter 4.4.1, page 4-8).
– Assemble the device (see Chapter 4.2, page 4-1).
– Calibrate the weighing sensor (see Chapter 4.5.3, page 4-15).
– Calibrate the swing unit (see Chapter 4.4.2, page 4-10)
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Chapter 4: Setup / Repair
4.5.2
Test
Test equipment
10-gram weight (part no. M63 886 1)
500-gram weight (part no. M63 925 1)
1000-gram weight (part no. M63 669 1)
Test
– Turn on the CompoGuard with inline trays; a system check is performed.
– After a swing of the inline tray, place a 10 g weight on the tray.
– After a brief beep, the display shows zero.
– 10 g weight is then removed.
– 500 g weight is positioned centrally on the inline tray.
Desired value: 490 g ±2 g
– Position the 1000 g weight centrally on the inline tray.
Desired value: 990 g ±5 g
– Remove the 1000 g weight.
– Press the Tube key. The inline tray swings back.
– 1000 g weight is positioned on the inline tray.
Desired value: 990 g ±5 g
– 1000 g weight is removed.
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Chapter 4: Setup / Repair
4.5.3
Calibrating the Weighing Sensor
Test equipment
1000-gram weight (part no. M63 669 1)
Description
The weighing sensor consists of a Wheatstone bridge with strain gauge (load cell).
Zero calibration
– Fit the large inline tray.
– Enter the cal weight command and press the ENTER key.
After completed calibration of the zero point, the following message will be displayed:
cal weight
Weight calibration: Empty bowl and press ENTER
Calibrating weight with empty bowl...
Reference calibration
– When the following message is displayed, place the 1.000g weight in the middle of the large inline tray:
Weight calibration: Place 1000 g on bowl and press Enter
– Press the ENTER key.
After completed calibration, the following message will be displayed:
Calibrating weight with 1000 g on bowl...
OK
SERVICE\>
– After having completed the calibration, enter the cal save command and press the ENTER key.
The setting is saved.
– Check the setting (see Chapter 4.5.2, page 4-14).
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Chapter 4: Setup / Repair
4.6
RF Generator
4.6.1
Removal/Installation
Removal
– Open the device (see Chapter 4.1, page 4-1).
– Pull off the connector X8 / P.C.B. LP 1087.
– Solder off the coaxial cable from the hand sealer connector.
– Remove the two Phillips locking screws of the RF generator.
– Take out the RF generator.
Installation
– Apply thermal compound to the base plate of the RF generator.
– Install the RF generator and lock it using the two Phillips locking screws.
– Connect the connector X8 / P.C.B. LP 1087 to the battery board.
Note
Do not shorten the coaxial cable!
– Solder the coaxial cable to the hand sealer connector.
– Check the cable routing.
– Assemble the device (see Chapter 4.2, page 4-1).
– Perform the sealing seam test (see Chapter 4.11, page 4-27).
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Chapter 4: Setup / Repair
4.7
DECT Module
Removal
– Open the device (see Chapter 4.1, page 4-1).
– Remove the hot-melt adhesive or the double-faced tape between the DECT module and the upper tray
of the housing.
– Remove the P.C.B. LP 1089 and pull off the connector X3 / P.C.B. LP 1089.
Installation
– Connect the connector X3 / LP1089.
– Insert the P.C.B. LP 1089 into the lateral pocket of the upper tray.
– Insert the P.C.B. LP 1089 into the lateral pocket of the upper tray and press it on.
– Align the two antennas at an angle of 90 degrees to each other.
– Check the cable routing.
– Assemble the device (see Chapter 4.2, page 4-1).
– Start the service program (see Chapter 3.1.3, page 3-5).
– Enter the get ppid command. Upload the DECT ID number of the new P.C.B. LP 1089 and compare
it with the supplied DECT ID label.
Note
The DECT ID number of the P.C.B. LP 1089 must be changed in
Donationmaster NT/Net in the CompoGuard Management dialog of
the particular CompoGuard concerned.
– Establish the radio network connection between the CompoGuard and Donationmaster NT/Net and
check the system for proper functioning.
– Attach the new DECT ID label to the rear of the device.
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Chapter 4: Setup / Repair
4.8
Display
4.8.1
Removal/Installation
Removal
– Open the device (see Chapter 4.1, page 4-1).
– Disconnect all plug connectors on P.C.B LP1085.
– Remove the Phillips screws from P.C.B. LP1085.
– Remove the printed circuit board.
– Pull off the connector X14 / P.C.B. LP1085.
– Remove the display from the spacers.
Installation
– Make sure that the display is clean and dust-free.
– Place the new display on the spacers and press in place.
– Connect the connector X14 / P.C.B. LP1085.
– Install the printed circuit board in the housing and secure with 4 Phillips screws.
– Connect all plug connectors on P.C.B LP1085.
– Assemble the device (see Chapter 4.2, page 4-1).
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Chapter 4: Setup / Repair
4.8.2
Test
– Press the On/Standby key for 2 seconds to switch the CompoGuard on.
– The System Check is performed.
– The following messages are displayed:
1
3
2
4
5
1
Software version
2
Serial number
3
Software Mode: High indicates that data management is possible
Software Mode: Standard indicates that data management is not
possible
4
UID: Indicates the date and the time when the last transmitted
donation program was saved in Donationmaster NT/Net.
YYMMDDHHMMSS
In our example:
020514152941, i.e. 14.05.02 at 15:29:41
5
Set language
– The LEDs of the donation-relevant keys are lit for approx. 2 seconds.
– The safety clamp is opened and closed again.
– A mixing movement is made.
– The display test with the Fresenius Kabi message is performed.
– This is followed by an audible alarm to check the audible alarm generator.
– If a Powerpack is inserted in the device, the battery symbol is displayed.
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Chapter 4: Setup / Repair
4.9
Simulating a Donation Process
Description
This test is intended to serve as a functional check of the Optenna, the
donation display and the alarms.
Test equipment
Dual-bag system with clamp (part no. M63 924 1)
Test
– Press the On/Standby key for 2 seconds to switch the CompoGuard on.
The system check is performed.
Message displayed: Open clamp
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Chapter 4: Setup / Repair
Note
If the Device updating... message is displayed, set the operating mode
to "Manual" in the Common Setup setting level.
– Press the Tube key (the yellow LED is flashing).
The safety clamp opens.
Message displayed: Insert bag system
– Place the empty bag on the large inline tray and insert the tubing in the safety clamp.
– Suspend the full bag.
– Press the Tube key (the yellow LED is flashing) once again.
The safety clamp is closed.
Message displayed: start the donation process
– Press the Start key (the yellow LED is flashing) to start the donation process.
The safety clamp is set to the donation-open position.
The weight is tared.
While donation is in progress, the CompoGuard makes mixing movements and checks the inflow.
– Close the tube clamp of the dual-bag system.
After some time, the two red LEDs are flashing, thus indicating a preliminary flow alarm on the donation
display of the gooseneck.
The tube clamp of the dual-bag system remains closed. The flow alarm is emitted, and the Optenna is
flashing.
Message displayed: No flow
– Open the tube clamp of the dual-bag system.
The alarm is reset.
– Shortly before the target volume is reached, the flow alarm is activated on the gooseneck.
– After the target volume has been reached, the clamp closes.
The Optenna on the gooseneck is flashing, and an alarm is emitted.
Message displayed: Volume reached
– Retract the Optenna completely. The LED turns dark, and the audible alarm is emitted at a higher
frequency.
Move the Optenna between the markings. Check the LED for proper functioning with various Optenna
positions.
– Press the Stop key.
The mixing movement stops.
Message displayed: Open clamp
– Press the Tube key.
Message displayed: Remove System
– Remove the bag systems.
Message displayed: Insert bag system
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Chapter 4: Setup / Repair
4.10 Hand Sealer
Introduction
The hand sealer is designed for radio-frequency sealing of PVC blood
bag lines having a maximum outer diameter of 4.6 mm.
The hand sealer may only be connected to an RF generator of the
Composealer devices (Mobilea, Universal, Duet).
The hand sealer is provided with a spark detector which will trigger an
audible signal if there is a spark or moisture between the electrodes.
4.10.1 Spark Detector
Introduction
The spark detector detects the development of sparks, while sealing is
in progress.
If the lines are moist or leaky, an alarm is emitted.
If the line is leaky on one side only, a crackling noise may be heard or
smoke may develop without an alarm being triggered. This is caused by
the hot PVC line heating the moisture. Generally, the sealing quality is
satisfactory.
Test equipment
Spark board (part no. M64 245 1)
Check
Place the conducting side of the spark board into the sealing head and
actuate the hand sealer.
The alarm will be sounded.
4.10.2 Cleaning the Hand Sealer
Disconnect the hand sealer from the exchangeable cable.
Hold the hand sealer with the jaws facing forward exposing the sealing
cavity.
Clean the sealing cavity and its environment with a cotton applicator
dampened with alcohol. Dry the cleaned surfaces using another cotton
applicator.
Put the device in operation only when the surfaces are clean and dry. If
unable to clean satisfactorily, disassemble the hand sealer for thorough
cleaning.
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Chapter 4: Setup / Repair
4.10.3 Disassembling the Hand Sealer
Disconnect the exchangeable cable from the
hand sealer.
Using your right hand, hold the hand sealer in
a horizontal position.
Firmly close the movable sealing head by
pushing with your middle finger (1), while
exerting a counter-pressure on the
immovable part with your thumb (2).
Compress (3) and abruptly release (4) the
lever.
1
3
4
2
This will disengage the lever.
Put down the hand sealer. The lever must be
in the position shown in the illustration.
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Chapter 4: Setup / Repair
2
Push the sealing head upwards with your
thumb (1), while exerting a counter-pressure
on the immovable part with your index finger
(2), slightly tilt and remove the sealing head
by pulling it to the front (3).
3
2
1
Remove the leaf spring (1) by pulling it to the
front.
Remove the lever.
1
4.10.4 Reassembling the Hand Sealer
Before reassembling the hand sealer, lubricate the following movable
parts using Vaseline:
– Leaf spring near the bolt
– Sealing head inside the guiding range
– Bar in the lever
– Hand sealer housing at all sliding parts
Put down the hand sealer. The lever must be
in the position shown in the illustration.
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Chapter 4: Setup / Repair
Fully insert the leaf spring into the hand
sealer (1).
1
Place the sealing head onto the hand sealer
(1).
Close the lever (2).
The lever will click into place.
1
2
For checking purposes, actuate the hand
sealer 2 to 3 times. The sealing head must
close and open smoothly.
Connect the exchangeable cable to the hand
sealer and the CompoGuard.
The hand sealer is again ready for operation.
4.10.5 Adjusting the Hand Sealer
Note
After replacing the lever, the hand sealer must be readjusted.
Disconnect the hand sealer from the Powerpack.
Press the lever of the hand sealer to the maximum.
Use an Allen wrench to adjust the screw (A) so that the electrodes are
just touching each other.
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Chapter 4: Setup / Repair
Screw out the screw (A) by three full revolutions in anticlockwise
direction and secure it with Loctite 638 (part no. M60 702 1).
4-26
Exchangeable cable
A defective exchangeable cable must be replaced by a new one.
Hand sealer
Contamination of the hand sealer may seriously impair the sealing
quality. If the sealer electrodes are contaminated by fluid, sparks may
occur and lead to poor-quality seals. Sparking will be indicated by an
alarm (spark alarm). If the hand sealer is soiled, it must be cleaned
immediately.
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Chapter 4: Setup / Repair
4.11 Sealing Test
4.11.1 Sealing Test 1
Test equipment
Vise with a clamping jaw width of 50 mm
(Bernstein Spannfix 9-205)
Caliper
Scissors
Spring balance
4.55 mm PVC tubing (part no. M60 025 1)
Sealing test
Seal a line section, 4.2 mm in diameter, and one 4.55 mm in diameter,
into 5 segments of 80 mm each.
Visual check
Before the sealing tests are performed, the sealing electrodes must be
free from any contamination.
The line to be sealed must be clean and dry.
Both the line and the CompoGuard should have room temperature.
The sealing seam must be symmetrical at its upper and bottom sides as
well as to the left and right.
Sealing seam
No sharp edges
Tube
To avoid micro-leaks, the transition from the line to the sealing seam
must be free from any sharp edges and/or leaky points.
Tensile load
Allow the sealing seam to cool down for 2 min.
Pull the two segments of the line apart smoothly and uniformly, using
the spring balance.
The tensile loading capacity of the sealing seam should be between 2
and 5 kg.
Spring balance
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Chapter 4: Setup / Repair
Pressure test
Clamp the section symmetrical between the clamping jaws of the vise.
The line must project for 15 mm at both ends of the jaws.
With the vise fully tightened, no fluid must leak at the sealing seam.
Sealing seam size
Cut off the upper and bottom sides of the sealing seam.
Measure the sealing seam using the caliper.
Desired value: 0.2 – 0.5 mm
Electrodes
4-28
If the sealed junction fails to be symmetrical in shape, then:
– Check the electrode alignment.
– Check the alignment of the removable sealing head.
– Check the alignment of the cold electrode mounted in the removable
sealing head.
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Chapter 4: Setup / Repair
4.11.2 Sealing Test 2
Test equipment
Test tubing (part no. M60 299 1)
Sealing test
Perform ten seals with a distance of 20 mm. Wait 10 seconds after
every second seal.
The test must not reveal any defective seal.
Visual check
Before the sealing tests are performed, the sealing electrodes must be
free from any contamination.
The line to be sealed must be clean and dry.
Both the line and the CompoGuard should have room temperature.
The sealing seam must be symmetrical at its upper and bottom sides as
well as to the left and right.
Sealing seam
Tube
No sharp edges
To avoid micro-leaks, the transition from the line to the sealing seam
must be free from any sharp edges and/or leaky points.
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Chapter 4: Setup / Repair
4.12 Autosense Scanner
Barcode Test Window
– Select Barcode Test Window on the CompoGuard
– Scan the test barcode:
Test barcode
Display message
Type of bar code
MCOMPOGUARD
Code 39
NA12345678A
Codabar
Kcode128
Code 128
l25112233
2/5 Interleaved
Autosense function
The scanner is provided with an autosense function. When a bar code scan is expected and a label is held
in front of the scanner or the scanner is held over a label, the scanner is automatically activated. It is not
necessary to press a key, and scanning is possible even if the autosense scanner is fitted in the holder.
This particularly makes scanning the bar codes on the tubes easier.
The autosense scanner must be connected to the bar code scanner connector on the CompoGuard.
Note
The Autosense scanner may only be connected or disconnected with
the CompoGuard switched off.
Secure the connector with the screws in order to avoid malfunctions.
The scanner is switched on by the CompoGuard for bar code scanning.
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Chapter 4: Setup / Repair
Bar code scanner initialization
The scanner has been programmed by default for immediate use with the CompoGuard. If the scanner
fails to function properly, it can be re-initialized by means of the bar code initialization plan.
Autosense operation:The scanner is activated automatically when being approached to a bar code.
Continuous flashing:The scanner flashes intermittently, as long as the bar code scan is active.
Note
The initialization process must be started within 10s after opening the
bar code test window.
– The applicable column of the initialization plan can be determined by means of the serial number of
the scanner.
– Select Barcode Test Window on the CompoGuard.
– Scan the following bar codes of the bar code initialization plan one after the other.
Wait at least one second after each scanning process before scanning the next bar code.
After each scanning process, a sequence of tones can be heard indicating internal acknowledgement.
Bar code initialization plan
Applicable to all bar code scanners
1
2
3
4
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Chapter 4: Setup / Repair
Applicable to all bar code scanners
5
6
7
8
9
10
11
12
13
14
15
From here, continue initialization corresponding to the serial number and the intended function.
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Chapter 4: Setup / Repair
Up to serial number 251120
Autosense operation
16
Up to serial number 251120
Continuously flashing light
Serial number 251121 or
higher
Initialization completed
17
Initialization completed
18
19
Initialization completed
– Check by scanning the test bar code
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Chapter 4: Setup / Repair
4-34
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Chapter 5: Functional Description
5
Functional Description
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5-1
Chapter 5: Functional Description
5.1
5-2
Block Diagram
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Chapter 5: Functional Description
5.2
Position and Wiring Diagram
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Chapter 5: Functional Description
5.3
P.C.B. LP 1085 Control Board
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M63 506 1
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4/04.07
Chapter 5: Functional Description
The following components are located on P.C.B. LP 1085
– Power distribution
The power distribution includes the main power switch, the step-down regulator for VCC and the sub
switch for PW_DIGI.
– Main power switch
On/Standby key with LED
– Weight measurement
Weighing sensor and sensor amplifier
– User interface
Liquid crystal display (LCD)
Keypad
– Gooseneck interface terminal
There are two identical interfaces for the gooseneck terminal. The interfaces are supplied by a
separate linear voltage regulator. The selection is done by REED switches that give their signals to the
microcontroller.
– Wireless data transfer / DECT interface
The wireless interface is made up by a DECT module in its standard application. Its power supply is a
separate linear regulator. Since it is run at 3.3 V, all signals are fed through level shifters. For further
information please refer to the appropriate data sheets.
– RS232 scanner interface
– Blood flow control
– Safety clamp motor
– Tube sensor TBD
Tube sensing is done by the position sensor of the safety clamp.
– Swing unit for donation bags
– MPU
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Chapter 5: Functional Description
5.4
P.C.B. LP 1086 Connection Board
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Connection Board
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Chapter 5: Functional Description
The following components are located on P.C.B. LP 1086
– Line input
The line input is the circuit that receives the power from the AC adapter and feeds it to the various
modules.
– Charging unit and charge monitoring
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Chapter 5: Functional Description
5.5
P.C.B. LP 1087 Accumulator Contact Board
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Accu PCB
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M63 605 1
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The following components are located on P.C.B. LP 1087
– Accumulator voltage
The system is designed for use of a 10-cell NiCd accumulator. The accumulator must be equipped with
a NTC temperature sensor connected to the negative terminal. The accumulator is connected to the
accumulator board by slide contacts.
5-8
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Chapter 5: Functional Description
5.6
P.C.B. LP 1088 Gooseneck
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Remote Control Unit
M63 608 1
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The following components are located on P.C.B. LP 1088
– Remote control unit / gooseneck
The remote control unit comprises the following three subunits:
– Input shift register with LED driver
– Output shift register with keypad-connector
– Timer IC5; the timer restores the chip selection and provides the signal for saving the keypad
information into the output register.
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Chapter 5: Functional Description
5.7
P.C.B. LP 1089 DECT Module
1
2
3
4
5
6
7
8
F
F
E
E
D
D
C
C
B
B
A
BLATT
Technical Documentation
DECT-Module
1/1
M63 611 1
1
2
3
4
5
6
ERSATZ
BP
ERSATZ
FORMAT A3
Description
The radio interface is made up by a DECT module in its standard application. Its power supply is a
separate linear regulator. Since it is run at 3.3 V, all signals are fed through level shifters. For further
information please refer to the appropriate data sheets.
5-10
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 5: Functional Description
5.8
P.C.B. LP 1300 Sensor
1
2
3
4
5
6
7
8
F
F
E
E
D
D
C
C
B
B
A
BLATT
Technical Documentation
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2
3
4
5
6
Sensor-PCB
1/1
M63 654 1
BP
ERSATZ
ERSATZ
FORMAT A3
Description
Clamp position sensor / scale position sensor / ambient temperature sensor
The position sensors are integrated compensated Hall sensors, detecting the position of a rotary
permanent ferrite magnet. The sensors are controlled by the microcontroller to save current. For further
information please refer to the appropriate data sheet.
The ambient temperature is measured by a NTC located on the P.C.B.
All sensor signals mentioned here are tied to the internal analog to digital converter of the microcontroller.
Fresenius Kabi
CompoGuard
TM
4/04.07
5-11
Chapter 5: Functional Description
5.9
Hand Sealer
Description
When the handle of the hand sealer is pushed down, a switch is closed and a coil is connected to the
ground, activating the timer board and controlling the generator for one second. The high-frequency signal
makes light up the neon lamp.
5-12
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 6: CompoGuard Maintenance Checklist
6
CompoGuard Maintenance Checklist
We recommend to perform the maintenance procedures for the CompoGuard once a year.
Note
Maintenance, extensions, adjustments, modifications or repairs may
only be carried out by the manufacturer or persons authorized by him.
Manufacturer:
Date:
Machine:
Technician:
Software version:
DECT ID number (optional):
Serial number:
Location:
Model:
E-Code:
Description
1
Maintenance measures on the open device
1.1
Device inside
1.2
Function
– Clean the device inside
E.g. compressed air
–
– Cable routing
Laid properly, without kinks or
tension
–
Function/contamination
–
Clean and grease the swing unit
–
Powerpack board
– Battery contacts
1.3
Meas.
value
Repaired
No.
Checked
Save all settings from the CompoGuard before performing maintenance procedures (see Chapter 8.2.1,
page 8-4).
Swing unit
– Smooth running
Fresenius Kabi
CompoGuard
TM
4/04.07
6-1
Description
Function
2
Maintenance measures on the closed device
2.1
Device outside
– Thoroughly clean the device
E.g. with Frekanol
–
– Housing
Damage / cracks
–
– Check the labels for
completeness
If necessary, replace the labels.
–
– Keypad
External damage
Distinct action point of keys
LED function
–
3
AC adapter / battery / display messages
3.1
AC adapter and battery
3.2
Meas.
value
– Cable / strain relief
Damage / wear and tear
–
– Connect the AC adapter
The power-on symbol is displayed.
–
– Connect the battery
The battery symbol is displayed.
–
– Disconnect the AC adapter
The power-on symbol is off.
The device changes to the
powerpack mode.
–
– Connect the AC adapter
The power-on symbol is displayed.
–
– The system check is performed.
–
Repaired
No.
Checked
Chapter 6: CompoGuard Maintenance Checklist
Display messages
– Turn the CompoGuard power on
– The LEDs of the keys are lit.
– The safety clamp opens and
closes.
– The large inline tray makes
mixing movements.
– The audible alarm is emitted.
– Display test
(Fresenius HemoCare logo)
4
Weighing function
4.1
– Place the 500-g weight centrally
on the inline tray
Remove the weight
6-2
Desired value: 500 g ± 2 g
Fresenius Kabi
______g
CompoGuard
TM
4/04.07
Description
5
Safety clamp
5.1
Functional check
5.2
Function
Meas.
value
– Press the Tube key
The large inline tray swings back.
The safety clamp opens.
–
– Press the Tube key
The large inline tray moves to the
central position. The safety clamp
closes.
–
– Insert a line and
start the donation process
The safety clamp opens
–
– Disconnect the power plug
(device without battery)
The safety clamp closes
–
– Reconnect the power plug
and turn the device on
The donation process is continued
after the system check
–
Occlusion at 750 mmHg
–
Occluded tubing
– Insert the 4.55 x 0.6 mm tubing
system and close the safety
clamp
6
Option – Transport case with / without charging function
6.1
With or without charging function
– Housing, hinges
6.2
Repaired
No.
Checked
Chapter 6: CompoGuard Maintenance Checklist
Damage / cracks / smoothness
With charging function
–
– Turn power on to the transport
case via the AC adapter and
connect the CompoGuard to the
charging cable.
Fresenius Kabi
CompoGuard
–
TM
4/04.07
The Power on symbol is displayed.
The charging state of the battery is
displayed.
–
6-3
Description
7
Option – Integrated sealing function: CompoGuard Complete / CompoGuard Seal
7.1
Check the sealing function
7.2
Function
Meas.
value
– Remove the powerpack and
select a program with a sealing
action. Make a seal.
Display message:
No battery!
–
– Insert the power pack.
Make a seal test
Check the seal.
–
– Make a seal with spark board.
Display message:
Seal error!
–
– Sealing indicator
Turns dark after each sealing
process.
–
– Make a seal with spark board
(part no. M64 245 1).
The sealing indicator is lit and an
alarm is emitted.
–
– Exchangeable cable
Tight seat / wear and tear /
damaged plugs
–
– Make a seal test
Check the sealing seam
–
Hand sealer
8
Option – Autosense scanner
8.1
Test the scanner
Scan in a barcode.
– Barcode Test Window
on the CompoGuard.
6-4
Repaired
No.
Checked
Chapter 6: CompoGuard Maintenance Checklist
–
Fresenius Kabi
CompoGuard
TM
4/04.07
Description
9
Option – Gooseneck
9.1
Check the keys.
9.2
Function
Meas.
value
– Insert the gooseneck in the lefthand holder.
Key function
–
– Insert the gooseneck in the righthand holder.
Key function
–
Simulate a blood donation process
with a dual-bag system and check
the Optenna, the donation display
and the preliminary flow alarm for
proper functioning.
–
Check displays and alarms.
– Simulate a blood donation
process.
10
Option – DECT radio module / RS485 cable network
10.1
Check the communication with
Donationmaster NT/Net.
– Establish the network connection
for radio and/or cable
transmission.
11
Repaired
No.
Checked
Chapter 6: CompoGuard Maintenance Checklist
Communication is shown in the
Network monitor dialog in
Donationmaster NT/Net.
–
Saving data
Read in the previously saved device
data at the CompoGuard
Saving data
(see Chapter 8.2.1, page 8-4)
12
AC adapter
Check before start-up
In Germany according to DIN VDE 0751-1, edition 10/2001.
In other countries, observe the local regulations!
12.1
Visual inspection
Labelling
– Must be present and clearly
legible.
Mechanical condition
– Must permit further safe use.
Damage or contaminations affecting
safety.
– Not acceptable
Power connection/ connector
– Must not be damaged.
Fresenius Kabi
CompoGuard
TM
4/04.07
6-5
Description
Function
Meas.
value
12.2
Device leakage current
measurement
Device leakage current for safety
class ll devices.
______mA
With a measurement value of
0.9 mA (90% of the alarm limit) or
higher, consult the previous
measurement values for
assessment. If necessary, shorten
check test interval.
Measured in accordance with
Appendix C.
Figure C.4
12.3
12.4
Checked
No.
Repaired
Chapter 6: CompoGuard Maintenance Checklist
Desired value: 1.0 mA
Functional test
– Clamp function
see no. 5.2
Safety assessment
The device has been released for
further use.
yes
no
Corrective action must be taken to restore the safe function of any device which is not in proper or safe
service and/or operating condition, or the operator is to be informed of the risk which the use of this
device may present.
I herewith confirm proper performance of any maintenance work as specified above, and the data to be
true and correct.
Technician's signature:
Customer's signature:
................................................., Date: .........................
................................................., Date: .........................
.............................................................................
.............................................................................
6-6
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
7
Spare Parts Catalog
Fresenius Kabi
CompoGuard
TM
4/04.07
7-1
Chapter 7: Spare Parts Catalog
7.1
CompoGuard Bottom Tray
1
2
3
4
5
6
4
7-2
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
1
M65 838 1
Bottom tray of housing
2
M63 622 1
Speaker
3
M63 569 1
Discharge resistor
4
M63 625 1
Swing unit
5
M63 542 1
RF generator
6
M63 803 1
Insulating foil for connection board
w/o ill.
M63 833 1
Annular magnet (incl. annular magnet holder)
w/o ill.
M63 623 1
Weighing beam with connector
w/o ill.
641 950 1
Screwlock (Loctite no. 243 medium-tight, 50ml)
w/o ill.
640 673 1
Housing foot
w/o ill.
M63 855 1
Motor support (incl. springs, rivets and internal programming cable)
Fresenius Kabi
CompoGuard
TM
4/04.07
7-3
Chapter 7: Spare Parts Catalog
7.2
CompoGuard Upper Tray
1
2
5‚
3
6
7
4
8
9
10
11
7-4
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
1
M63 628 1
DECT module (adapter board LP1089, double-faced tape, sponge rubber,
connecting cable)
1
M63 858 1
DECT module USA (adapter board LP1089, double-faced tape, sponge rubber,
connecting cable)
2
M63 665 1
LC display with connector strip
3
M63 851 1
Upper tray with keypad, plexiglass disk and gooseneck contacts
4
M66 542 1
Keypad
5
M63 626 1
Safety clamp
6
M63 590 1
Tension spring
7
M63 618 1
Tension coupling piece
8
M63 619 1
Rope
9
M63 637 1
Flat packing
10
M63 661 1
Large inline tray
11
M65 798 1
Filter holder (order 2 pcs. per inline tray)
w/o ill.
671 595 1
Adhesive (Loctite no. 406)
Fresenius Kabi
CompoGuard
TM
4/04.07
7-5
Chapter 7: Spare Parts Catalog
7.3
Gooseneck (Optional)
1
2
4
3
5
7-6
6
7
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
1
902 838 1
Gooseneck with scanner holder
1
902 905 1
Gooseneck without scanner holder
2
M63 540 1
Optenna
3
M63 834 1
Holder for barcode scanner
4
M63 538 1
Donation display foil
5
M63 609 1
P.C.B. LP 1088, gooseneck board
6
M66 543 1
Keypad
7
M65 219 1
Upper part of gooseneck
Fresenius Kabi
CompoGuard
TM
4/04.07
7-7
Chapter 7: Spare Parts Catalog
7.4
7-8
CompoGuard Hand Sealer (Optional)
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
M63 837 1
Hand sealer with cable
1
M60 086 1
Cold electrode
2
M60 081 1
Hot electrode, complete
3
M60 070 1
Electrode carrier
4
M60 073 1
Disk, transparent
5
M61 649 1
Label
6
M60 261 1
LP Hand sealer board
7
M63 582 1
Cover
8
M65 772 1
Coaxial cable
9
M63 944 1
Soldering eye
10
M61 879 1
Reducing sleeve
11
M60 034 1
BNC bushing
12
552 550 1
Countersunk screw
13
M60 087 1
Contact sheet, separate
13
M60 095 1
Contact sheet, complete, incl.
Hot electrode
Contact sheet
M 2x5 fillister head screw
Silicone tubing
14
M60 103 1
Coil
15
M60 075 1
Leaf spring
16
M60 084 1
Spring holder
17
M60 078 1
Setting screw
18
M63 583 1
Lever
19
M60 076 1
Switching pin
20
M60 090 1
O-ring
21
M60 083 1
Housing
22
M61 688 1
Exchangeable cable
w/o ill.
M60 702 1
Adhesive (Loctite no. 638)
Fresenius Kabi
CompoGuard
TM
4/04.07
7-9
Chapter 7: Spare Parts Catalog
7.5
Printed Circuit Boards
1
2
4
3
2
5
6
7-10
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
1
M63 507 1
P.C.B. LP 1085 Control board without display
1
M65 412 1
P.C.B. LP 1085 Control board with display
2
M63 655 1
P.C.B. LP 1300 sensor board / weighing sensor, safety clamp
3
M63 612 1
LP 1089 DECT adapter board
4
M63 606 1
LP 1087 accumulator contact board
5
M63 603 1
LP 1086 connection board
6
M63 609 1
P.C.B. LP 1088 gooseneck board
Fresenius Kabi
CompoGuard
TM
4/04.07
7-11
Chapter 7: Spare Parts Catalog
7.6
Accessories – Options
1
4
8
7-12
3
2
5
6
7
9
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
1
902 832 1
Barcode scanner
2
902 834 1
DECT fixed part for radio transmission network
3
902 833 1
RS 485 network converter
4
902 836 1
Quadruple charging unit for battery pack
5
902 950 1
Battery pack
6
M63 522 1
Handle for battery pack up to manufacturing date 3/04 (see manufacturing date
on the battery)
M65 166 1
Handle for battery pack for manufacturing date 4/04 or later (see manufacturing
date on the battery)
7
M66 075 1
24-W / 12-V / 2-A AC adapter (Europe)
w/o ill.
M63 852 1
24-W / 12-V / 2-A AC adapter (USA)
w/o ill.
M66 077 1
24-W / 12-V / 2-A AC adapter (GB)
8
902 837 1
Transport case for CompoGuard
8
902 827 1
Transport case for CompoGuard with charging function
9
902 838 1
Gooseneck with scanner holder
9
902 905 1
Gooseneck without scanner holder
w/o ill.
661 242 1
Cable protection
w/o ill.
902 826 1
CompoGuard Basic
Basic unit
w/o ill.
902 830 1
CompoGuard Complete
Basic unit + DECT option + sealing option + battery + gooseneck
w/o ill.
902 829 1
CompoGuard Data
Basic unit + DECT option + gooseneck
w/o ill.
902 828 1
CompoGuard Seal
Basic unit + sealing option + battery + gooseneck
w/o ill.
902 839 1
Software license for CompoGuard
w/o ill.
902 931 1
Donationmaster NT/Net software (German) with user manual
w/o ill.
M63 670 1
Y-piece for cable network
w/o ill.
M63 667 1
Network cable, 5 m
w/o ill.
M65 932 1
Programming adapter between Flashmaster and RS-232 in the CompoGuard
battery compartment
Fresenius Kabi
CompoGuard
TM
4/04.07
7-13
Chapter 7: Spare Parts Catalog
7.7
7-14
Test Equipment
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 7: Spare Parts Catalog
Pos.
Part number
Description
w/o ill.
M63 886 1
10 g calibration weight
w/o ill.
M63 925 1
500 g calibration weight (Mettler Toledo)
w/o ill.
M63 669 1
1000 g calibration weight
w/o ill.
M63 924 1
Dual-bag system
w/o ill.
M64 245 1
Spark board
w/o ill.
902 833 1
RS485 network converter
w/o ill.
M63 849 1
Extension cable for safety clamp
w/o ill.
M63 827 1
Adapter cable for software update
w/o ill.
M63 820 1
0.4 mm backing strip
w/o ill.
M63 638 1
0.6 mm backing strip
w/o ill.
M63 883 1
Flashmaster configured with latest CompoGuard software
w/o ill.
M63 885 1
Test pin 3.8 mm
Fresenius Kabi
CompoGuard
TM
4/04.07
7-15
Chapter 7: Spare Parts Catalog
7-16
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 8: Software Update
8
Software Update
Compatibility
CompoGuard – Donationmaster NT/Net
CompoGuard
Donationmaster NT/Net
V 1.06
v 1.0.8.x
v 1.1.2.x
V 1.12
v 1.1.2.x
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.2.0.1
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.2.0.2
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.2.0.4
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.2.0.5
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.2.1.2
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.2.1.4
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.3.0.5
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.3.0.6
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
V 1.3.0.7
v 1.2.0.2
v 1.2.1.3
v 1.3.0.x
Fresenius Kabi
CompoGuard
TM
4/04.07
8-1
Chapter 8: Software Update
8.1
Software Update of Donationmaster NT/Net
Saving directories
– If an older Donationmaster NT/Net version is installed on your computer, first create a backup of your
data before installing the new version.
Installation
Note
If you are running Windows NT or Windows 2000, you might require
administrator access rights on your PC to be able to install new software
packages. Before installing Donationmaster NT/Net, ensure that you
have the necessary user rights.
– Close all other programs before starting the installation.
– Insert the Donationmaster NT/Net installation CD into the CD-ROM drive of the computer.
Select the CD drive in the Explorer.
– Start the installation program SETUP.EXE.
– An information window opens prompting to close all other programs.
– Click the Next button to confirm.
– In the User Information window, enter the name and the company in the appropriate text boxes.
– Click the Next button to confirm.
– Click the I agree ... selection field to confirm the license agreement.
If, by clicking the I do not agree... select box, you do not acknowledge the license agreement, you can
stop installation by clicking the Cancel button.
– Click the Next button.
– In the Serial Number window, enter the serial number into the text field
using the xxxx-xxxx-xxxx-xxxx format. The serial number is indicated on the CD cover.
– Click the Next button to confirm.
An information window opens, summarizing the changes compared to the previous version V1.1.2.0.
– Click the Next button.
The Select Install Type selection window opens, providing three installation options.
Complete (English)
If you select this option, the complete English Donationmaster NT/Net version will be installed.
Complete (German)
If you select this option, the complete German Donationmaster NT/Net version will be installed.
Update software
If you select this option, the software will be updated to version 1.2.1.3. Settings and databases are
imported automatically. An update can be made only from version 1.1.2.0 and higher versions.
– Select the installation type. Click the Next button to confirm.
– The Installation Folder window opens.
– Confirm the directory to which Donationmaster NT/Net is installed or select a different directory.
8-2
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 8: Software Update
Note
If you are making an update, select the directory containing the already
installed Donationmaster NT/Net version!
– Click the Next button to confirm.
The Shortcut Folder window opens.
– Click Next to confirm the program group that is proposed to contain the program;
or
by making the appropriate entry in the Shortcut Folder box, create a new program group and click
Next to confirm;
or
select an existing program group and click Next to confirm.
Donationmaster NT/Net is installed on the computer.
– The Setup window opens. After successfully completed installation, the Installation completed
message is displayed.
– Click OK.
– An information window opens, indicating that, if a runtime error occurs, database drivers are missing
or fail to be detected properly. In this case, the mdac_typ2.5exe installation routine must be started.
This routine resides in the installation folder of Donationmaster NT/Net.
– Click the Next button to confirm.
– Installation has been completed successfully, and the Donationmaster NT/Net program can be
started.
Converting the database
After Donationmaster NT/Net has been updated to the new version, the database must be converted.
To achieve this, the appropriate window appears when Donationmaster NT/Net is started for the first time.
– Click Yes to convert the database.
Fresenius Kabi
CompoGuard
TM
4/04.07
8-3
Chapter 8: Software Update
8.2
Software Update of CompoGuard
8.2.1
Saving Data
Preparation
– Turn the CompoGuard power on.
– To be able to check the settings after the update, record the CompoGuard settings while the system
check is in progress.
Software version:
Serial number:
Mode:
UID number:
Language:
Saving the settings/data from the CompoGuard
– Install the cable network .
– Start Donationmaster NT/Net.
– From the Setup drop-down menu, select the Configuration command.
– In the Communication option group, set the CompoGuardnetwork channel to Cable.
– Close the dialog box.
Note
Do not establish any network connection in the Setup menu!
From the Network drop-down menu, select
the Single network commands command.
The Manual CompoGuard commands
dialog box opens.
From the Command dialog box, select the
Receive settings/data/language from
CompoGuard (Service) command.
From the CompoGuard: dialog box, select
Enter CompoGuard settings manually.
Confirm by clicking the Go button.
8-4
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 8: Software Update
The CompoGuard Address dialog box
opens. In the Ser. No. CompoGuard dialog
box, enter the serial number XXXCGAXXXX
of the CompoGuard.
Confirm with the OK button.
The Select the path please! dialog box
opens.
Select the path and directory to which you
wish to save the data.
Confirm with the OK button.
The data is saved to the directory selected.
The -Donationmaster- dialog box opens.
Confirm with the OK button.
– Disconnect the CompoGuard from the PC.
– The new CompoGuard software VX.X.X.X can now be installed.
Fresenius Kabi
CompoGuard
TM
4/04.07
8-5
Chapter 8: Software Update
8.2.2
Software Update with Flash-Master
– Perform a data backup
Up to E-code 160
– Remove all power supplies (PSU and battery).
– Open the machine.
– Connect the adapter cable (part no. M63 287 1) to X1 / P.C.B. LP 1085.
– Connect the target cable 1 (Cable1) to the programmed flash MASTER.
– Connect the target cable 1 (Cable1) to the adapter cable.
E-code 160 and higher
– Remove all power supplies (PSU and battery).
– Connect the adapter cable (part no. M65 932 1) to the SUB-D socket in the battery compartment and
to the programmed Flash-Master.
8-6
Fresenius Kabi
CompoGuard
TM
4/04.07
Chapter 8: Software Update
Applicable to all E-codes
Note
The software is updated using the Flash-Master. A PC is not necessary.
– Press the START button on the flash MASTER.
– The STATE display on the flash MASTER indicates the current state.
E: Erase
P and "running 0": Program
V (U) and "running 0": Verify
– If the seven-segment display shows UP, the software has been updated successfully.
– Disconnect the adapter cable from X1 / P.C.B. LP 1085.
– Assemble the device .
– Connect the AC adapter and the battery.
– Turn the CompoGuard power on.
– Check the new version number for being displayed correctly.
Message displayed: SW-Ver.: VX.XX
Setting the saved data on the CompoGuard
– Install the cable network.
– Start Donationmaster NT/Net.
Note
Do not establish any network connection in the Setup menu!
From the Network drop-down menu, select
the Single network commands command.
The Manual CompoGuard commands
dialog box opens.
From the Command drop-down list box,
select the Restore settings on
CompoGuard (Service) command.
From the CompoGuard dialog box, select
Enter CompoGuard settings manually.
Confirm by clicking the Go button.
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Chapter 8: Software Update
In the CompoGuard Address dialog, enter
the serial number XXXCGAXXXX of the
CompoGuard.
Confirm with the OK button.
The Open dialog box opens.
Select the path and directory where the data
you have saved before are residing.
Select Scripts.mdb.
Click the Open button to confirm. The data is
transferred to the CompoGuard.
The -Donationmaster- dialog box opens.
Confirm with the OK button.
– Disconnect the CompoGuard from the PC.
– Perform the final inspection and testing.
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Chapter 8: Software Update
8.2.3
Software Update with FlashPro4
LP 1085
X7
X4
X9
X8
X11
AC adaptor
X12
X2
JP4
Command
E.P.V
USB HOST
JP5
POWER
PG-FP4
X1
STATUS
(FlashPro4)
X10
X13
X6
Enter
X3
X5
DEVICE
PARALLEL HOST
Enter
X1
SERIAL HOST
Next
cable1
adapter cable
– Perform a data backup
Up to E-code 160
– Remove all power supplies (PSU and battery).
– Open the machine.
– Connect the adapter cable (part no. M63 287 1) to X1 / P.C.B. LP 1085.
– Connect the target cable 1 (Cable1) to the programmed flash MASTER.
– Connect the target cable 1 (Cable1) to the adapter cable.
E-code 160 and higher
– Remove all power supplies (PSU and battery).
– Connect the adapter cable (part no. M65 932 1) to the SUB-D socket in the battery compartment and
to the programmed FlashPro4.
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Chapter 8: Software Update
Applicable to all E-codes
Note
The software is updated using the FlashPro4. A PC is not necessary.
– Press the Enter on the FlashPro4.
– The seven-segment display shows Command E.P.V. erase programming verify....
– Press the Enter key.
– The seven-segment display shows the various update steps. Wait until the message Command
E.P.V. is displayed.
– The software has been updated successfully.
– Disconnect the adapter cable from X1 / P.C.B. LP 1085.
– Assemble the device .
– Connect the AC adapter and the battery.
– Turn the CompoGuard power on.
With software 1.2.x.x and 1.3.x.x, System error will be displayed when the device is turned on for the
first time.
– Turn the CompoGuard off and on again.
– Check the new version number for being displayed correctly.
Message displayed: SW-Ver.: VX.XX
Setting the saved data on the CompoGuard
– Install the cable network.
– Start Donationmaster NT/Net.
Note
Do not establish any network connection in the Setup menu!
From the Network drop-down menu, select
the Single network commands command.
The Manual CompoGuard commands
dialog box opens.
From the Command drop-down list box,
select the Restore settings on
CompoGuard (Service) command.
From the CompoGuard dialog box, select
Enter CompoGuard settings manually.
Confirm by clicking the Go button.
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Chapter 8: Software Update
In the CompoGuard Address dialog, enter
the serial number XXXCGAXXXX of the
CompoGuard.
Confirm with the OK button.
The Open dialog box opens.
Select the path and directory where the data
you have saved before are residing.
Select Scripts.mdb.
Click the Open button to confirm. The data is
transferred to the CompoGuard.
The -Donationmaster- dialog box opens.
Confirm with the OK button.
– Disconnect the CompoGuard from the PC.
– Perform the final inspection and testing.
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Chapter 8: Software Update
8.2.4
Final Inspection and Testing
Caution
The following tests must be carried out after a software update, in
accordance with the maintenance report.
Machine:
Model:
Software version old:
Software version new:
Serial number:
DECT ID:
UID number:
Mode:
Language:
Maintenance
report number
Description
OK
3
AC adapter / battery / display messages
4
Weighing function
5
Safety clamp
7
Option – Integrated sealing function: CompoGuard Complete / CompoGuard Seal
9
Option – Gooseneck
10
Option – DECT radio module / RS485 cable network
I herewith confirm proper performance of any maintenance work as specified above, and the data to be
true and correct.
Technician's signature:
Customer’s signature:
.............................................., Date: .................
.............................................., Date: .................
.............................................................................
.............................................................................
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Chapter 8: Software Update
8.3
Programming the Flash-Master
Condition
Programming device Flash-Master with latest CompoGuard software (part no. M63 883 1)
Flash-Master scope of delivery
PC software is supplied with the programming unit. This software must be installed on a PC as described
in the instructions.
Also supplied with the programming unit are an AC adapter, a PC -> programming unit interface cable via
COM1 or COM2 and two target cables.
Use the target cable 1 (cable 1) for updating the CompoGuard.
Programming
– Make the settings of the flash MASTER using the flash MASTER software.
– Connect the flash MASTER to the serial interface (e.g. COM1) of the PC (see figure).
– Connect the flash MASTER to the AC adapter and connect the AC adapter to the external power
supply.
– Insert the floppy disk of the flash MASTER software into the appropriate drive (e.g. A).
– Open the flash MASTER with flashMASTER.exe using the directory in the Windows Explorer.
The Trying to connect COM1 with 38400
Baud dialog box opens.
The connection to the flash MASTER is being
established.
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Chapter 8: Software Update
The main window is displayed.
Once the connection to the flash MASTER
has been established, the yellow folder
appears in the main window of the flash
MASTER.
Open the Device drop-down menu in the
menu bar.
Select the Setup... command.
Should an error message be displayed,
confirm it with the OK button.
The Eigenschaften von Device Setup
(Device setup properties) dialog box opens.
Select the V850/SF1,DS1.0 microcontroller
of the CompoGuard from the Device dialog
box.
Settings of the option group Supply
– Vdd (mV) 5000 On Target unchecked
– Fosc (Hz) 16000000
– Prescaler 1
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Chapter 8: Software Update
Select the Advanced tab.
Check all checkboxes in the Autoprocedure
option group.
Enter 80 in the Multiply Factor input field in
the Misc dialog box.
Confirm with the OK button.
New values are applied automatically.
Open the Programmer drop-down menu in
the menu bar.
Select the Memory selection... command.
The Programmer Memory dialog box opens.
Activate the Use external Flash option in the
Memory Selection dialog box.
Confirm with the OK button.
Note:
The code file must be transferred to the flash
MASTER only once. It will then reside in the
flash MASTER memory.
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Chapter 8: Software Update
Open the File drop-down menu in the menu
bar.
Select the Download... command.
The Select a File to download dialog box
opens. Insert the supplied floppy disk
containing the CompoGuard device software
VX.XX.
Select the path and name of the file for
software version VX.XX from the Dateiname
(File name) drop-down list box:
e.g.: A:\bds26_v1_12.rec
Click the Öffnen (Open) button to confirm.
The seven-segment display of the flash
MASTER shows Lo (load).
The Downloading Motorola S-Record File
(via COM1) dialog box opens.
After completed data transfer, the sevensegment display shows rd (ready). The flash
MASTER is programmed and the settings are
completed.
Disconnect the flash MASTER from the PC.
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Chapter 9: Appendix
9
Appendix
9.1
Concept of the Data Interface Between
Donationmaster NT/Net and the Blood Bank Information
System
9.1.1
Introduction
This document describes the concept used for implementing the bidirectional data exchange between
Donationmaster NT/Net and a blood bank information system (BIS).
The particular editing and processing steps of Donationmaster NT/Net and the BIS will not be explained
in detail in this document.
9.1.2
Physical Connection
The physical connection between the PC where Donationmaster NT/Net is executed and the BIS is
established with customary network components.
The network components selected and their configuration must comply with the network topology used to
implement the BIS.
The network components required must be provided by the customer.
9.1.3
Logical Connection
A file interface, described in detail in the following chapter, is used for bidirectional data exchange
between Donationmaster NT/Net and the BIS.
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Chapter 9: Appendix
9.1.4
Exceptions
Non-processed orders
After completion of the donation process, there may still be orders in the order list which have not yet been
processed completely.
These orders can be deleted using Donationmaster NT/Net. If necessary, they can be exported
beforehand.
Network interruption between Donationmaster NT/Net and the BIS
Donationmaster NT/Net requires a network connection to the BIS only for receiving order file data from or
returning donation results to the BIS.
Donationmaster NT/Net will function properly even if there is no connection to a BIS.
Network interruption between Donationmaster NT/Net and the CompoGuard
If problems occur during the donation process with the CompoGuard network communication being
activated, the CompoGuard devices may still be operated.
The following restrictions are applicable for each CompoGuard:
– It is possible to process a maximum of 100 donations.
– In the Order file operation mode a maximum of 100 orders are stored in the CompoGuard devices.
Only these orders can be processed on the CompoGuard devices.
If network communication with Donationmaster NT/Net is restored, regular work can be resumed without
any restriction after data calibration of the CompoGuard devices.
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Chapter 9: Appendix
9.2
Description of the Interface Files
9.2.1
Order File
General notes
The order file is the interface for transferring order data from the BIS to Donationmaster NT/Net.
The BIS provides Donationmaster NT/Net with the order file in ASCII format. Directory and file names of
the order file are defined under the Setup / Configuration in Donationmaster NT/Net.
Note
The semicolon ´;´ is exclusively used as delimiter and may not be used
within file names, bar code names, and bar codes.
The order data records are filed in CSV format using the semicolon ´;´ (ASCII code 0x3B) as field
separator. Each order data record must be filed in a single text line.
The line end is defined by a carriage return linefeed sequence (<CR><LF>, ASCII code 0x0D 0x0A).
The order file provided by the BIS may contain more than 100 entries.
A concerted erasion of an order in network-active CompoGuard mixers can be accomplished when
completing the corresponding order entry by „ ;100 “.
Transfer direction
BIS
Donationmaster NT/Net.
Format
<DonationNumber>;<DonationScriptNumber><CR><LF>
Field descriptions
DonationNumber
Donation or donor number
Type STRING
Length: max. 32 characters
DonationScriptNumber
Number of the donation program to be executed
Type INTEGER
Value range: 1.. 50
Example
12345;1
12346;2
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Chapter 9: Appendix
9.2.2
Order Error File
General notes
If errors are occurring, Donationmaster NT/Net creates an order error file used as acknowledgement by
the BIS.
The order error file has the file name WrongOrders.txt and is filed in the same directory as the order file.
This directory can be set in Donationmaster NT/Net under Setup / Configuration.
Note
The semicolon ´;´ is exclusively used as delimiter and may not be used
within file names, bar code names, and bar codes.
The order error data records are filed in CSV format using a semicolon ´;´ (ASCII code 0x3B) as field
separator. Each order error data record is filed in a single text line.
The line end is defined by a carriage return linefeed sequence (<CR><LF>, ASCII code 0x0D 0x0A).
Transfer direction
Donationmaster NT/Net
BIS.
Format
<DonationNumber>;<DonationScriptNumber>;<ErrorText><CR><LF>
Field descriptions
DonationNumber
Donation or donor number
Type STRING
Length: max. 32 characters
DonationScriptNumber
Number of the donation program to be executed
Type INTEGER
Value range: 1.. 50
Error text
Plaintext description of the error having caused rejection of the data record.
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Chapter 9: Appendix
Error text
Description
Invalid number of script
No valid program number has been assigned to the donation number.
More than 1 valid
scriptnumber
The database contains several data records for the assigned donation
program.
Donation already exists
The donation number specified in the data record has already been
assigned.
Wrong CRC
The CRC specified in the data record is invalid.
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Chapter 9: Appendix
9.2.3
Donation Results
General notes
Export the donation results in ASCII format. File name and path of the export file are defined under Setup
/ Configuration in Donationmaster NT/Net.
Note
The semicolon ´;´ is exclusively used as delimiter and may not be used
within file names, bar code names, and bar codes.
The data records are filed in CSV format using a semicolon ´;´ (ASCII code 0x3B) as field separator. File
each donation result data record in a single text line.
Use a carriage return linefeed sequence (<CR><LF>, ASCII code 0x0D 0x0A) as end-of-line character.
CompoGuard
With software version Donationmaster NT/Net version v1.2.0.1 or higher, a constant number of 61 data
fields per donation data set is displayed. The fields are each separated by a semicolon „;“. If no data are
stored for one field, the field remains empty. The corresponding field length is zero.
Positions 1-24:
– Comply with the order of the screen display.
from position 25 to 60
– up to 30 seal and bar code definitions
Position 61
– CRC result
Example:
– Printout as ASCII file
3;3 Program Scan;20030509122349;20030513081951;20030521072416;20030522081916;
002CGA0277/V1.2.0.1;0;255;480;481;0;335;40;0;100;0;106;568;0;0;0;4;ABR,;BAG0,K7755234;
LOT,K7755234;OPE,M0034;TUB,K7755234;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;CRC,0x0F9A;
– decoded ASCII file:
9-6
Pos.
Description
Display donation result
1.
No. donation program
3
2.
Name Donationprogram
3 Program Scan
3.
Date/time program
20030509122349
4.
Date/time action list
20030513081951
5.
Date/time com. CG s.
20030521072416
6.
Date/time donation
20030522081916
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Chapter 9: Appendix
7.
Ser.-No. CompoGuard
002CGA0277/V1.2.0.1
8.
Premature donation end
0
9.
Alarm
255
10.
Target volume
11.
Volume
[ml]
481
12.
Max. time
[min:sec]
0
13.
Duration
[min:sec]
335
14.
Limit Flow [ml/min]
40
15.
No. flow alarms
0
16.
Limit weight jump [g]
100
17.
No. jump alarms
0
18.
Mean flow [ml / min]
106
19.
Weight
568
20.
Bar code checks OK
0
21.
No. interrupts
0
22.
Sum pause
23.
Operation mode
4
24.
Interrupt barcode
ABR,
25.
BAG0,
BAG0,K7755234
26.
DNO,
LOT,K7755234
[ml]
[g]
[min:sec]
480
0
27.
OPE,M0034
28.
TUB,K7755234
...
Maximum of 30 scan and sealing
actions
61.
CRC
CRC,0x0F9A
Transfer direction
Donationmaster NT/Net
BIS.
Format
<DonationScriptNumber;<DonationScriptName>;<UIDDonationScript>;
<UIDActionList>;<UIDGeneralDeviceConfig>;<UIDOfDonationStart>;
<SerialNumberDU>;<DonationState>;<AlarmCodeAtDonationEnd>;
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Chapter 9: Appendix
<TargetVolume>;<ReachedVolume>;<MaxDonationTime>;
<DurationOfDonation>;<FlowLimit>;<NumberFlowAlarms>;
<JumpWeightLimit>;<NumberJumpAlarms>;<MeanFlow>;
<TotalWeight>;<BarcodeChecksOK>;<NumberOfInterrupts>;
<PausedTime>;<OperationMode>;<InterruptBarcode>;
[<Action1>;] [<Action2>;] ... [<Action30>];CRC,<CRC>
Field descriptions
DonationScriptNumber
Number of the donation program
Type INTEGER
Value range: 1.. 50
DonationScriptName
Name of the donation program
Type STRING
Length: max. 20 characters.
UIDDonationScript
Up to Date Identifier (UID) of the donation program executed
Type STRING
Format: YYYYMMDDHHMMSS
UIDActionList
Up to Date Identifier (UID) of the action list of the donation program
executed
Type STRING
Format: YYYYMMDDHHMMSS
UIDGeneralDeviceConfig
Up to Date Identifier (UID) of the common mixer settings
Type STRING
Format: YYYYMMDDHHMMSS
UIDOfDonationStart
Date / time of donation program execution
Type STRING
Format: YYYYMMDDHHMMSS
SerialNumberDU
Serial number of the CompoGuard mixer
Type STRING
Length: maximum of 10 characters
Depending on the CompoGuard software used, the currently used
software version may be displayed in addition to the serial number.
DonationState
9-8
State of the donation when terminated
Type INTEGER
Value range 0.. 3
0 donation completed
1 donation prematurely terminated by user
2 donation prematurely terminated on Donationmaster NT/Net
3 donation prematurely terminated by power failure
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Chapter 9: Appendix
AlarmCodeAtDonationEnd
Code of the alarm still present at donation end
Type INTEGER
Info field exclusively intended for service technicians trained by
Fresenius
TargetVolume
Preset target volume in [ml]
Type INTEGER
Value range: 100.. 650
Depending on the CompoGuard software used and the activation of
corresponding functions, the displayed target volume preset by the
donation program may change to the value of the volume changed
during the donation.
If the target volume has been changed during donation against the
preset target volume, a „c“ (changed) will be attached to the value of the
volume.
ReachedVolume
The donation volume reached at donation end in [ml]
Type INTEGER
MaxDonationTime
Maximum donation time in [min]
Type INTEGER
Value range: 8.. 14
DurationOfDonation
Donation time in [sec]
Type INTEGER
FlowLimit
Flow limit in [ml / min]
Type INTEGER
Value range: 0.. 100
NumberFlowAlarms
Number of flow alarms having occurred during donation
Type INTEGER
JumpWeightLimit
Alarm limit of weight jump in [g]
Type INTEGER
Value range:
0 = weight jump detector deactivated
100.. 200 = weight jump detector activated
NumberJumpAlarms
Number of weight jump alarms having occurred during donation
Type INTEGER
MeanFlow
Mean supply flow during donation in [ml / min]
Type INTEGER
TotalWeight
Total donation weight in [g]
Type INTEGER
Value range: 0.. 999
BarcodeChecksOK
Indicates whether invalid barcodes have been scanned during donation
BarcodeChecks = 0
At least one invalid barcode has been scanned.
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Chapter 9: Appendix
BarcodeChecks = 1
All scanned barcodes were okay.
Type INTEGER
Value range: 0.. 1
NumberOfInterrupts
Number of interruptions during donation
Type INTEGER
PausedTime
Total time of all pauses during donation in [sec]
Type INTEGER
OperationMode
Operating mode of the CompoGuard mixer during the execution time of
the donation program
Type INTEGER
0 = Order file
1 = intelligent donation number
2 = Function barcode panel
3 = manual program selection (network mode)
4 = manual program selection (without network mode)
InterruptBarcode
The output format is as follows:
<Abbreviation>,<Data>
If an interrupt barcode has not been defined in the donation program, a
blank string is output.
Type STRING
<Abbreviation>: Maximum of 4 characters in length
<Data>: Maximum of 32 characters in length
Action1...Action30
Variable range of donation results. The list may contain no more than
30 actions, depending on the configuration of the donation program
executed.
The output format is as follows:
<Abbreviation>,<Data>
Type STRING
<Abbreviation>: Maximum of 4 characters in length
<Data>: Maximum of 32 characters in length
CRC
16-bit checksum according to CCITT via the preceding data block in
hexadecimal spelling, start polynom 0x11021.
The output format is as follows:
CRC,<Value>
<Value>: hexadecimal notation
Type INTEGER
Value range: 0x0000.. 0xFFFF
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Chapter 9: Appendix
PROGESA
With software version Donationmaster NT/Net version v1.2.1.1 or higher, a constant number of 41 data
fields per donation data set is displayed. The fields are each separated by a semicolon „;“. If no data are
stored for one field, the field remains empty. The corresponding field length is zero.
Positions 1-4:
– fixed
from position 5 to 40
– up to 30 seal and bar code definitions
Position 41
– CRC result
Example:
– Printout as ASCII file
20030801120226;002CGA0024;205;171;K9876543;;;;NA33456789B;NA33456789A;ND33456789A;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;CRC,0xFBCA;
– decoded ASCII file:
Pos.
Description
Display donation result
1.
Date/time com. CG s.
20030801120226
2.
Ser.-No. CompoGuard
002CGA0282
3.
Volume
205
4.
Duration
5.
K9876543
6.
--
7.
--,
8.
--,
9.
NA33456789B
OPE,NA33456789A
10.
NA33456789A
LOT,NA33456789B
11.
ND33456789A
TUB,ND33456789A
...
Maximum of 30 scan and sealing
actions
41.
CRC
[ml]
[min:sec]
171
BAG0,K9876543
CRC,0x4499
Transfer direction
Donationmaster NT/Net
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Chapter 9: Appendix
Format
<UIDGeneralDeviceConfig>;<SerialNumberDU>;<ReachedVolume>;<DurationOfDonation>;
[<Action1>;] [<Action2>;] ... [<Action30>];CRC,<CRC>
Field descriptions
UIDGeneralDeviceConfig
Up to Date Identifier (UID) of the common mixer settings
Type STRING
Format: YYYYMMDDHHMMSS
SerialNumberDU
Serial number of the CompoGuard mixer
Type STRING
Length: maximum of 10 characters
Depending on the CompoGuard software used, the currently used
software version may be displayed in addition to the serial number.
ReachedVolume
The donation volume reached at donation end in [ml]
Type INTEGER
DurationOfDonation
Donation time in [sec]
Type INTEGER
Action1...Action30
Variable range of donation results. The list may contain no more than
30 actions, depending on the configuration of the donation program
executed.
The output format is as follows:
<Abbreviation>,<Data>
Type STRING
<Abbreviation>: Maximum of 4 characters in length
<Data>: Maximum of 32 characters in length
CRC
16-bit checksum according to CCITT via the preceding data block in
hexadecimal spelling, start polynom 0x11021.
The output format is as follows:
CRC,<Value>
<Value>: hexadecimal notation
Type INTEGER
Value range: 0x0000.. 0xFFFF
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Chapter 9: Appendix
9.2.4
Barcode Check Lists
General notes
Up to five barcode check lists with no more than 70 entries each can be managed in Donationmaster NT/
Net.
The barcode check list files must be saved in ASCII format.
Use a carriage return linefeed sequence (<CR><LF>, ASCII code 0x0D 0x0A) as end-of-line character.
Transfer direction
BIS
Donationmaster NT/Net.
Format
[Barcode]
Barcode1 = 01234567890123456789
...
Barcode70 = 98765432109876543210
Field descriptions
[Barcode]
Constant entry in the first line of each barcode check list
Type STRING
Barcode1
…
Barcode70
Barcodes
Type STRING
Length: maximum of 32 characters
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Chapter 9: Appendix
9.3
Donationmaster NT/Net Requirements to be Met by the BIS
9.3.1
Introduction
Donationmaster NT/Net can be connected to a blood bank information system.
This connection is intended for the transfer of orders from the BIS to Donationmaster NT/Net. An order is
combined of the donation number and the number of the program to be executed by a CompoGuard.
This connection is, in addition, used to transfer the donation results to the BIS.
The connection between Donationmaster NT/Net and the BIS is established via a file interface. It must be
ensured that both Donationmaster NT/Net and the BIS have access to these jointly used interface files.
9.3.2
System Requirements
The PC where Donationmaster NT/Net is installed, must be equipped with a network interface unless this
has been already integrated by the manufacturer.
This interface must be configured such that Donationmaster NT/Net and the BIS have access to the same
transfer files.
Possible configurations are as follows:
– Enabling a directory structure for the BIS on the Donationmaster NT/Net PC.
– Enabling a directory structure for Donationmaster NT/Net on the computer system of the BIS.
– Joint use of a directory structure by Donationmaster NT/Net and the BIS on a server.
9.3.3
What does the Customer Have to Do?
The customer must configure his BIS for bidirectional data exchange with Donationmaster NT/Net.
This includes:
– Setup of a directory structure with the appropriate access rights for Donationmaster NT/Net and BIS
(reading / writing / deleting / creating of files).
– Installation and configuration of the appropriate network software on the PC where
Donationmaster NT/Net is executed.
– Implementation of the interface for transferring the order file data to Donationmaster NT/Net.
– Optional implementation of the interface for receiving acknowledgements of errors occurring while
Donationmaster NT/Net is processing the order file data.
– Optional implementation of the interface for receiving orders not processed in Donationmaster NT/Net.
– Optional implementation of the interface for providing the barcode check lists to Donationmaster NT/
Net.
– Implementation of the interface for receiving the donation results from Donationmaster NT/Net.
9.3.4
Issues to be Noted
Do not open any other applications while executing Donationmaster NT/Net.
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CompoGuard
TM
4/04.07
Chapter 9: Appendix
If required, Fresenius Transfusions GmbH is ready to support you in connecting Donationmaster NT/Net
to the BIS. You may also consult an external IT or software expert with specific BIS knowledge for carrying
out the tasks required.
Fresenius Kabi
CompoGuard
TM
4/04.07
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Chapter 9: Appendix
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Fresenius Kabi
CompoGuard
TM
4/04.07