200 kVA
200kVA
The Kohler Advantage
• One-stop solution for the generating system and
accessories with PROGRESSIVE TRADERS.
• Manufactured in India with global expertise
• Compact design with ease of maintenance
• Maux winding provides excellent motor starting
capability
• Best in class block loading capacity
• Flexible & creative customized solutions to meet
customer needs
• Fast response time
• Two-years or 5000 hours as per standard warranty
terms from date of initial startup
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Special Features
• Turbo-charged & after-cooled industrial diesel
engine with superior efficiency and fuel economy
• Integral vibration isolation eliminates the
need for under-unit vibration spring isolators
• Advanced Digital Controller (ADC) with 3 auto
crank cycles
Alternator features:
•
Alternator meets Indian and international
standards
• Self-ventilated and drip-proof of IP23 construction
•
Superior voltage waveform by 2/3 pitch winding
stator
• Sustained short circuit current of up to 300% of
the rated current for up to 10 seconds
• Silencer located inside canopy
Standard Features
200 kVA
• Engine coupled, skid mounted alternator
• Single - bearing alternator with insulation Class H
• Unit mounted radiator with 50°C ambient
temperature
• Base frame mounted fuel tank with minimum
8 hrs running capacity
• Dry type air filter with restriction indicator
• DG circuit breaker
• Electric start with battery
• Fuel water separator
• Conveniently located fuel level indicator
• Exhaust tail pipe & rain guard as standard scope
of supply
• Weather proof enclosure to withstand harsh climate
• All routine service points on one side of canopy
• Four point bottom lifting
Conformance Standards
• ISO 3046 • BS 5514 • ISO 8528
• VDE 0530 • IEC 60034-1 • BS EN 60034-1
• EN 60034-1 • AS 1359 • IS 13364-PT. 1 & 2
• BS 5000 • VDE 0530 • NEMA MG1-32
• IEC 34 • CE marking • CDS C22.2-100
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Engine Model Nomenclature- 200 kVA
6. 12 TC E
7.2 litre engine
Electronic
Turbocharged
Series ( 1200 cc/Cylinder)
No. of Cylinders
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Key Features of Engine(82.5 to 200 kVA)
Serviceability
Reliability
•Connecting Road with “Fracture
split Process” technology
•Poly V-belt for front end
auxiliary
• High stiffness monoblock
crankcase with high rigidity
cover
type Oil cooler
• Modular cylinder head
Fuel efficiency
Low Noise
•Laminated Sheet
•Stainless steel Plate
– steel front
•Optimized Combustion Chamber
design
•High pressure common rail
system (CRDIe)
• 4-Valve Technology
Long Life
• Oil
jet cooled pistons
• High strength sputter
bearings
Emissions
•Capable of
meeting all
the emission norms
planned till 2022
•Internal EGR on cam
lobe
Engine Design Features
Cylinder Block
•
•
•
It is designed for strength and rigidity while maintaining low weight.
Wet liner arrangement.
Skirt block design for increased strength
•
Piston Cooling Nozzles to cool the pistons
•
Modular Individual cylinder heads makes the engine more user
friendly by ease of serviceability and low repair cost.
4 valves /cylinder with 1-2-3-4 Valve Train Technology.
Crankshaft : High tensile strength steel forging with
induction hardened pins and journals for high fatigue
resistance. Dynamically balanced in all places.
 Fractured cap joint & Split angle connecting rods.
 Forged Steel, Bolted Cam Gear with integral design on cam
lobe for internal EGR
 The new water pump is designed with seven vanes to increase the
water flow.
 To improve the components durability & engine performance this engine uses the hot & cold
side concept for component distribution
 Single bush camshaft i.e front side
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Engine Design Features
24 Valve Centered Injection
Minimizes over-spray resulting in longer service intervals.
Uniform ring temperatures for increased durability
Uniform fuel injection for improved fuel efficiency
18
Water pump
Cam back gear
72
Cam front
gear
FIP Gear
58
58
Special Gear Train
61
Total 7 Gears
Camshaft front gear and Fip gear
are Helical gear
Remaining all gears are spur gear
26
Idler
61
Lube pump
Crank
36
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200 kVA DG Set
G1R250LD
Alternator
6.12 TCE
ADC3003
Controller
Engine
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200 kVA Kohler Vs Competitor
KOHLER
PARAMETERS
Genset Model
Basic Engine
No. of cylinders
Engine capacity (cc)
BHP @ rated rpm
Rated speed (rpm)
KOHLER
KDG0200P1
6.12 TCE
6, inline
7118
241.2
1500
Cummins
KOEL
KOEL
KG1-200WS
6SL1500TA G2
6, inline
8860
248
1500
CUMMINS
C200D5P
QSB6.7-G15
6, inline
6700
248
1500
Greaves
GREAVES
GPWII-PII-200
6G11TAG29
6, inline
7310
243.1
1500
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Fuel Consumption
200 kVA
Fuel Consumption
50
40
34.4
33.3
47.50
46.20
45.90
40.80
34.6
35.4
30
0.12
Lube Oil Consumption
Lube oil consumption( Ltrs / Hr.)
0.11
0.10
0.08
20
0.05
0.06
10
0.04
0
KOHLER
KOEL
CUMMINS
GREAVES
Fuel consumption @ 75% Load (Lits./hr)*
Fuel consumption @ 100% Load (Lits./hr)*
Kohler best in class fuel efficiency
0.03
0.03
0.02
0.00
KOHLER
KOEL
CUMMINS
GREAVES
Kohler best in class oil consumption
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Diesel Cost for 2500 Hours
200 kVA
Total Lube oil Costs for 2500 Hrs.
Total cost of diesel for 2500 Hrs
6,133,333
6,200,000
5,600,000
80,000
5,733,333
5,800,000
94,250
100,00
0
5,900,000
6,000,000
Oil Cost for 2500 Hours
71,750
51,113
45,000
60,000
5,550,000
40,000
5,400,000
20,000
-
5,200,000
KOHLER
KOEL
CUMMINS
KOHLER
GREAVES
KOEL
Total operating costs
Kohler –Low
operating cost
of diesel than
competitors
5,994,250
GREAVES
KOHLER
GREAVES
Kohler- Low
operating cost of oil
than koel &greaves
6,178,333
CUMMINS
KOEL
CUMMINS
5,805,083
5,601,113
5,200,000 5,400,000 5,600,000 5,800,000 6,000,000 6,200,000 6,400,000
Kohler 9%Low
Operating cost than
cummins&6% lower
than greaves
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Cost/Unit & Units generated/litre
200 kVA
Cost/Unit & Unite generated/Litre
25.00
20.00
20.59
19.35
18.67
19.98
Kohler- Low Cost/Unit
Generated than Competitors
15.00
10.00
5.00
3.24
3.14
2.93
3.05
Kohler- More units
generated/Litre than
Competitors
0.00
KOHLER
KOEL
Cost per unit generated.
CUMMINS
GREAVES
Units generated/litre diesel
Substantial saving in
operating cost to customer
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TECHNO-COMMERCIAL ADVANTAGES OF KOHLER 200 KVA DG SET
PARAMETERS
Fuel level indication
Lube oil specification
Lube oil consumption( Ltrs
/ Hr.)
Controller type
Serviceable parts
Single window service
Continuous loading **
Block loading capacity***
KOHLER
KOEL
CUMMINS
Electrical fuel
sensor like modern
cars
Mechanical fuel
level gauge
Mechanical fuel
level gauge
Kohler oil
KOEL oil
Valvoline
0.03
0.05
0.03
GREAVES
REMARKS
indication in percentage Accurate & easy fuel sensing in
on control panel
case of Kohler
Greaves Maxtherm API
Kohler low cost superior oil
CI4 15W40
0.11
Lower oil consumption for Kohler
World class
KOHLER make
Powercommand
KG545
GCU6120-MKII
Advanced controller for Kohler
ADC3003 advanced
1.1
digital controller
All the serviceable Both sides have to Both sides have to Both sides have to be
parts are on one
be opened
be opened
opened
Ease in maintenance for Kohler.
side of the set
during servicing.
during servicing.
during servicing.
Separate service
Separate service
Single sales,
Separate service and
and spares dealer and spares dealer
service and spares
spares dealer for engine Peace of mind in case of Kohler
for engine and
for engine and
dealer
and alternator
alternator
alternator
(PROGRESSIVE
TRADERS)
High Efficiency in case of
90%
80%
80%
KOHLER
Higher block Loading Ensures
least droop thereby easing
70%
45%
60%
Syncronization
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Thank You
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