PART NUMBER 5500 & 5600 SERIES – CMM & IPL
AVOX Systems Inc.
225 Erie Street • Lancaster NY 14086-9502 USA
Tel: 716-683-5100 • Fax: 716-681-1089 • Company Code: 53655
Web Site: www.avoxsys.com
LETTER OF TRANSMITTAL
TO HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 35-32-18
REVISION 1, FOR:
PART NUMBER 5500 and 5600 SERIES
PORTABLE CYLINDER ASSEMBLY
REVISION 2 DATED 20131227
HIGHLIGHTS
Page Number
Description of Change
Effectivity
General
This is Revision 2 of CMM 35-32-18. Discard all previous revisions of this CMM.
All Models
INTRO-4
Revised contact information for AVOX and Zodiac Services.
All Models
21/22
Revised Optional PCA Mounting Bracket Sets
All Models
1002
1005 thru1010
1017
1023 thru 1025
Revised reference documents (SIL-35-130, SIL-35-131).
Revised leakage testing.
Clarified Latent Leakage Testing (SIL-35-125).
Added Test Data Sheets (SIL-35-66).
All Models
All Models
All Models
All Models
3001 thru 3006
Added special tools. Revised procedures.
All Models
4001 thru 4004
Revised cleaning references and procedures (SIL-35-127).
All Models
7001 thru 7003
7004 thru 7015
Revised references and consumable materials list. (SIL-35-130, SIL-35-131).
Revised torque (SIL-35-105).
All Models
All Models
9002 and 9003
Added special tools. Revised consumable materials list.
All Models
10001, 10007
10048, 10056, 10066,
10077, 10086, 10093,
10102, 10105,
10112, 10121
Identicality of ATA compliant part numbers and AVOX part numbers (SIL-35-122).
Added new portable cylinder assemblies.
Added new portable cylinder assemblies.
Added new portable cylinder assemblies.
Added new portable cylinder assemblies.
All Models
5500 Series
5500 Series
5500 Series
5600 Series
15001 thru 15004
15004 thru 15007
15008 thru 15009
Notification of compliance with new DOT rule (SIL-35-103).
Added information on DOT compliant shipping of cylinders (SIL-35-126).
Added procedure for measuring residual pressure in PCA (SIL-35-132).
All Models
All Models
All Models
16001 thru 16004
16005 thru 16008
Added New FAA Rule for Portable Cylinder Assemblies (SIL-35-51)
Added New FAA Rule for 5600 Series, 9800 Series and other Portable Cylinder
Assemblies (SIL-35-54)
Added offer for a Label FOC to correct a mismarked Identification Plate on some
5500 Series Portable Cylinder Assemblies (SB 5500-35-01)
Added offer for a Label FOC to correct a mismarked Identification Plate on some
5600 Series Portable Cylinder Assemblies (SB 5600-35-01)
5500 Series
5600 Series
16009 thru 16019
16020 thru 16025
5500 Series
5600 Series
LETTER OF TRANSMITTAL
35-32-18
Page 1 of 1
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
(53655)
COMPONENT MAINTENANCE MANUAL
-With-
ILLUSTRATED PARTS LIST
(CMM with IPL)
ATA Chapter 35 – Oxygen
5500 SERIES and 5600 SERIES
PORTABLE CYLINDER ASSEMBLIES
PART NUMBERS:
5500-A1A-AB23A
5500-A1A-BF23B
5500-A1A-F20D
5500-A1A-AE20B
5500-A1A-BF23D
5500-A1A-F23A
5500-A1A-A15A
5500-A1A-BF25A
5500-A1A-F25A
5500-A1A-A15D
5500-A1A-BF25B
5500-A1A-F25AN
5500-A1A-A23A
5500-A1A-BF30A
5500-A1A-G20B
5500-A1A-BB20A
5500-A1A-BF30B
5500-A1A-X0K
5500-A1A-BB23A
5500-A1A-B15A
5500-A1A-YY0E
5500-A1A-BB25A
5500-A1A-B20A
5500-A1A-Y0N
5500-A1A-BC30A
5500-A1A-C30B
5500-A1B-F23A
5500-A1A-BE20A
5500-A1A-EE23A
5500-A1M-AA15B
5500-A1A-BE20B
5500-A1A-E20A
5500-A1N-BF23A
5500-A1A-BF10A
5500-A1A-E20B
5500-A1P-BF23A
5500-A1A-BF20A
5500-A1A-E20BK
5500-A1Q-B30AD
5500-A1A-BF20B
5500-A1A-F20A
5500-A1Q-B30D
5500-A1A-BF23A
5500-A1A-F20B
5500-A1Q-B30DA
The Part Number Listing Continues on the Next Page
5500-A1R-EE25A
5500-A1S-B15A
5500-A1S-B20A
5500-A1S-CC30A
5500-A1T-BF20B
5500-A1U-BF23A
5500-A1U-BF25A
5500-A1U-EE25A
5500-A1U-F25A
5500-A1U-F30AN
5500-A1V-BF20B
5500-A1V-BF23B
5500-A1V-BF25B
5500-A1V-F20BM
5500-A1W-BF15A
5500-A1W-BF23A
5500-A1W-BF25A
5500-A1W-BF30A
5500-A1X-BF20B
5500-A1X-FF23A
5500-A1Y-BF20B
5500-A3A-BF23A
5500-A5A-BG20B
5500-A6A-BF23A
5500-A6A-BF23B
5500-A6A-BG20B
5500-A6A-F20B
5500-A6P-FF23A
5500-A6S-B30A
5500-A6U-E30A
The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled for
export under the jurisdiction of the United States Department of Commerce, Bureau of Industry and
Security Export Administration Regulation (EAR). AVOX Systems believes the proper Export Control
Classification Number (ECCN) for the described product is 9A991. This CMM is also subject to the EAR.
AVOX Systems believes the proper ECCN for this CMM is 9E991.
AVOX Systems
225 Erie Street
Lancaster NY 14086-9502
USA
Tel: 716-683-5100
Fax: 716-681-1089
Vendor Code: 53655
www. avoxsys.com
Original Issue Date: 20040415
© Copyright AVOX Systems Inc. 2004 - Revised 2011, 2013 All Rights Reserved
EFFECTIVITY: ALL
Revision 2
35-32-18
Page TITLE-1
20131227
PART NUMBERS 5500 & 5600 – CMM WITH IPL
PART NUMBERS (CONTINUED)
5500-A6W-BB15A
5500-A6W-BB23A
5500-A6W-BB25A
5500-A6W-FF15A
5500-A6W-FF23A
5500-A6W-F30AP
5500-A9A-B30A
5500-A9S-AC25A
5500-A9S-BF30A
5500-A9S-G30A
5500-A9W-EE25A
5500-A9X-F23A
5500-B1A-BE20B
5500-B1A-BF20A
5500-B1A-BF20B
5500-B1A-BF20D
5500-B1A-BF23A
5500-B1A-BF23B
5500-B1A-BF25A
5500-B1A-BF30A
5500-B1A-B30A
5500-B1A-CF23A
5500-B1A-CF25A
5500-B1A-C20A
5500-B1A-E20A
5500-B1A-FF20A
5500-B1A-F20D
5500-B1A-F23A
5500-B1A-F30A
5500-B1A-YY0E
5500-B1A-Y0P
5500-B1S-B20A
5500-B1S-B20AP
5500-B1U-BF23A
5500-B1V-BE20B
5500-B1V-BF20B
5500-B1W-BF10A
5500-B1W-BF20A
5500-B1X-YY0E
5500-B1X-Y0E
5500-B3B-F25A
5500-B6A-BF23B
5500-B6A-F23B
5500-B6C-BF25A
5500-B6U-BF25A
5500-B6U-F30AN
5500-B6X-X0K
5500-C1A-BB20B
5500-C1A-BF20A
5500-C1A-BF20B
5500-C1A-BF20D
5500-C1A-BF23A
5500-C1A-BF23B
5500-C1A-BF23D
5500-C1A-BF30A
5500-C1A-BG23A
5500-C1A-B23A
5500-C1A-EG23A
5500-C1A-EY20BM
5500-C1A-E20BN
5500-C1A-E23AN
5500-C1A-FF20A
5500-C1A-FF23A
5500-C1A-FG23A
5500-C1A-FH23A
5500-C1A-FY30BN
5500-C1A-F20B
5500-C1A-F20BN
5500-C1A-F23A
5500-C1A-F23AK
5500-C1A-F23AP
5500-C1A-F25A
5500-C1A-X0K
5500-C1A-YY0E
5500-C1A-YY0EE
5500-C1A-YY0N
5500-C1A-Y0E
5500-C1A-Y0EE
5500-C1A-Y0EN
5500-C1A-Y0N
5500-C1A-Y0P
5500-C1B-BF23D
5500-C1B-E25A
5500-C1N-BF23A
5500-C1S-BF20A
5500-C1S-BY20AE
5500-C1S-B20AE
5500-C1S-B20AP
5500-C1S-B23A
5500-C1S-F23A
5500-C1T-BF20B
5500-C1T-F20BM
5500-C1U-BF23A
5500-C1U-BF25A
5500-C1U-BF30A
5500-C1U-B23AN
5500-C1U-B25A
5500-C1U-FF23A
5500-C1U-F20AN
5500-C1U-F23A
5500-C1U-F30AN
5500-C1V-FG20B
5500-C1V-FY30AN
5500-C1V-FY30BN
5500-C1V-F20BM
5500-C1V-F30AN
5500-C1V-F30BN
5500-C1V-G30BN
5500-C1W-BF15A
5500-C1W-BF23A
5500-C1W-BF30A
5500-C1W-FF20A
5500-C1W-FF30A
5500-C1X-BF20B
5500-C1X-Y0N
5500-C1Y-BF20B
5500-C6A
5500-C6A-BF15A
5500-C6A-BF20A
5500-C6A-BF20B
5500-C6A-BF23A
5500-C6A-BF23B
5500-C6A-BF23D
5500-C6A-BF25A
5500-C6A-BG30B
5500-C6A-EF20A
5500-C6A-F20A
5500-C6A-F20AR
5500-C6A-F23AE
5500-C6A-F30A
5500-C6A-F30AE
5500-C6A-F30AN
5500-C6A-G30AN
5500-C6A-YY0N
5500-C6A-Y0N
5500-C6E-BF23D
5500-C6R-BF23D
5500-C6T-G20B
5500-C6U-BF30A
5500-C6U-F23AP
5500-C6U-F30AN
5500-C6W-FF23A
5500-C6X-BF23D
5500-C9A-BF20A
5500-C9A-BF20B
5500-C9A-E30A
5500-C9A-FF10A
5500-C9S-F30A
5500-C9U-F30AN
5500-C9U-H20A
5500-C9W-FF10A
5500-C9W-Y0E
5500-C9X-BB20A
5500-D1A-BF23A
5500-D1A-E20A
5500-D1A-E25A
5500-D1A-F23A
5500-D1A-YY0E
5500-D1A-YY0P
5500-D1A-Y0E
5500-D1A-Y0N
5500-D1A-Y0P
5500-D1P-CC20A
5500-D1W-BB15A
5500-D1W-BF23A
5500-D1X-Y0E
5500-D1X-Y0N
5500-D6A
5500-D6A-YY0E
5500-D6A-YY0N
5500-D6A-Y0E
5500-D6A-Y0N
5500-D6P-BF25A
5500-D6X-HH30A
5500-F1X-FH20A
5500-F6A-BB30A
5500-F6A-Y0N
5500-G1A-BB20A
5500-G1A-B23A
5500-G1A-F20A
5500-G1A-Y0N
5500-G1A-Y0P
5500-G1W-EE30A
5500-J1A-ABE20B
5500-J1A-BBF20A
5500-J1A-BBF20B
5500-J1A-BBF23A
5500-J1A-BEG20B
5500-J1A-BFL23A
5500-L1W-BBF23A
5500-L6C-BBF23A
5500-L6C-BBF25A
5500-L6U-BBF25A
5500-L6W-BBF25A
5500-L6W-BEF23A
5500-L6W-FF23AP
5500-M1A-BBB20B
5500-M1A-BH23A
5500-M1A-BH23AN
5500-M1A-FFF25A
5500-M1A-LLL30A
5500-M1A-X0K
5500-M1W-BF23AM
5500-M6W-BBF10A
5500-M6W-FF23AN
5500-M6W-FF23AP
5500-N6S-BF10A
5500-P6U-EEE20A
5500-Q6X-BF10A
5500-Q6X-BF23A
5500-Q6X-F5AM
5500-Q6X-H10AM
5500-Q6X-YY0E
5500-R6A
5500-S1X-BBF10A
5500-S6X-BBF10A
5500-S6X-YY0E
5500-S6X-YY0N
5500-S9X-YYY0E
5500-S9X-YY0E
5500-T2A-CC30B
5500-T2A-YY0N
5500-T2A-Y0E
5500-T2A-Y0N
5500-T2A-Y0T
5500-T2W-BF25AN
5500-T2W-FF30A
5500-V2X
5500-W2A-BF25AN
5500-W2W-BF25AN
The Part Number Listing Continues on the Next Page
EFFECTIVITY: ALL
Revision 2
35-32-18
Page TITLE-2
20131227
PART NUMBERS 5500 & 5600 – CMM WITH IPL
PART NUMBERS (CONTINUED)
5600-1A1A-X0K
5600-1B1A-E20B
5600-1B1A-F23A
5600-1B1A-X0K
5600-1C1A-BF23A
5600-1C1A-B20A
5600-1C1A-B20B
5600-1C1A-B23A
5600-1C1A-E20A
5600-1C1A-E20B
5600-1C1A-E20D
5600-1C1A-E23A
5600-1C1A-E23B
5600-1C1A-F20A
5600-1C1A-F20B
5600-1C1A-F23A
5600-1C1A-F23B
5600-1C1A-F25A
5600-1C1A-X0K
5600-1C1A-X0M
5600-1C1A-Y0M
5600-1C1B-X0K
5600-1C1B-X0M
5600-1C1B-Y0M
5600-1C6A-E20A
EFFECTIVITY: ALL
Revision 2
5600-1C6A-F23A
5600-1C6A-F23B
5600-1C6A-X0K
5600-1C9A-F30A
5600-1C9F-F30A
5600-1D1A-F23A
5600-1D1A-F30A
5600-1D6A-E20A
5600-1G1A-F20A
5600-1M1A-BF23A
5600-1M1A-F20BM
5600-2A1A-B23B
5600-2A1A-F23A
5600-2B1A-E20A
5600-2B1A-F20A
5600-2B1A-Y0E
5600-2C1A-B20B
5600-2C1A-B23A
5600-2C1A-C20A
5600-2C1A-E20A
5600-2C1A-E20B
5600-2C1A-E20C
5600-2C1A-E20D
5600-2C1A-E23A
5600-2C1A-E23B
5600-2C1A-F20A
5600-2C1A-F23A
5600-2C1A-F23D
5600-2C1A-F30A
5600-2C1A-G25A
5600-2C1A-X0K
5600-2C1A-X0M
5600-2C1A-Y0M
5600-2C1A-Y0N
5600-2C1B-X0K
5600-2C5A-E20B
5600-2C5A-X0K
5600-2C6A-B23A
5600-2C6A-F23A
5600-2C6A-X0K
5600-2C9F-X0K
5600-2D1A-X0K
5600-2D1B-X0K
5600-2G1A-B20B
5600-2J1A-BF23A
5600-2M1A-BF23A
5600-2M1A-BG23A
5600-8B6A-X0K
5600-8B9A-X0K
5600-8C1A-F23A
5600-8C1A-X0K
5600-8C1B-F23A
5600-8C6A-F23A
5600-8C6A-X0K
5600-8D1A-X0K
5600-8D1A-Y0N
5600-8G2A-X0K
5600-8G6A-X0K
5600-9A1A-B25A
5600-9A1A-X0K
5600-9B2A-X0K
5600-9B6A-X0K
5600-9C1A-E25A
5600-9C1A-F20A
5600-9C1A-F20B
5600-9C1A-F23A
5600-9C1A-X0K
5600-9C1A-Y0E
5600-9C1A-Y0N
5600-9C1B-X0K
5600-9C1C-BF23A
5600-9C6A-X0K
5600-9C6A-Y0K
5600-9C9A-F10A
5600-9C9A-F30A
35-32-18
5600-9D1A-E20B
5600-9D1A-E30A
5600-9D1A-F23A
5600-9D1A-G30A
5600-9D1A-X0K
5600-9D1A-Y0N
5600-9D1B-X0K
5600-9D6A-B5A
5600-9D6A-X0K
5600-9D6A-Y0E
5600-9D9A-X0K
5600-9G1A-X0K
5600-9J6A-F30AN
5600-9L6C-BF25A
5600-9M1A-F23AM
5600-9M1A-G20BN
5600-9M1A-HH20A
5600-9M6A-BF30A
5600-9M6A-FF30A
5600-9M6A-F30AE
5600-9M6A-F30AN
5600-9M9F-F30AN
5600-9P1A-Y0EN
5600-9P6A-F30AN
5600-9T1A-F25A
Page TITLE-3
20131227
PART NUMBERS 5500 & 5600 – CMM WITH IPL
© Copyright AVOX Systems Inc. 2004 – Revised 2011, 2013 All rights reserved
The data and information contained in this document are proprietary rights of AVOX
Systems. This document is given in confidence and may not be reproduced, stored in a
retrieval system, or transmitted to a third party, in any form or by any means, electronic,
mechanical, photocopying, or otherwise, without the prior written permission of AVOX
Systems.
Any unauthorized copy, distribution or utilization is illegal.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page TITLE-4
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
RECORD OF REVISIONS
This page must be kept in the front of the CMM after the title page. When a revision of this CMM is received, put
the revision pages into this CMM and write the revision number, revision date, date filed, and your initials into
the table below.
REVISION
NUMBER
REVISION
DATE
Original
20040415
1
20111202
2
20131227
DATE
FILED
BY
REVISION
NUMBER
REVISION
DATE
DATE
FILED
BY
RECORD OF REVISIONS
EFFECTIVITY: ALL
Revision 2
35-32-18
Page RR-1
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
RECORD OF REVISIONS
EFFECTIVITY: ALL
Revision 2
35-32-18
Page RR-2
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
RECORD OF TEMPORARY REVISIONS
Keep this record in the front of this Component Maintenance Manual (CMM). When a temporary revision to this
Component Maintenance Manual (CMM) is received, put the revision pages into this CMM and write in the
revision number, revision date, dated filed and your initials into the table below.
TEMPORARY
REVISION
NUMBER
REVISION
DATE
DATE
FILED
BY
TEMPORARY
REVISION
NUMBER
REVISION
DATE
DATE
FILED
BY
RECORD OF TEMPORARY REVISIONS
EFFECTIVITY: ALL
Revision 2
35-32-18
Page RTR-1
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
RECORD OF TEMPORARY REVISIONS
EFFECTIVITY: ALL
Revision 2
35-32-18
Page RTR-2
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SERVICE BULLETIN LIST
Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins
or service information letters for this CMM write the service bulletin or service information letter number and the
date issued in the table below.
SERVICE BULLETIN
or
SERVICE
INFORMATION LETTER
ISSUE
DATE
DATE
INCORPORATED
SIL-35-21
20030212
20040415
SIL-35-51
20060601
20111202
SIL-35-54
20060601
20111202
SIL-35-66
20061009
20111202
SIL-35-105
20070710
20111202
SIL-35-113
20080801
20111202
SIL-35-122
20090511
20111202
SIL-35-103
20091009
20111202
SIL-35-126
20100126
20111202
SIL-35-125
20100222
20111202
SIL-35-127
20100406
20111202
SIL-35-132
20100603
20111202
SIL-35-130
20100615
20111202
SIL-35-131
20100615
20111202
SB 5500-35-01
20110810
20111202
SB 5600-35-01
20110810
20111202
SERVICE BULLETIN
or
SERVICE
INFORMATION LETTER
ISSUE
DATE
DATE
INCORPORATED
SERVICE BULLETIN LIST
EFFECTIVITY: ALL
Revision 2
35-32-18
Page SBL-1
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE BULLETIN LIST
EFFECTIVITY: ALL
Revision 2
35-32-18
Page SBL-2
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
LIST OF EFFECTIVE PAGES
Subject
Page
Date
Subject
Page
Date
Title Page
TITLE-1
TITLE-2
TITLE-3
TITLE-4
RR-1
RR-2
RTR-1
20131227
20131227
20131227
20131227
20131227
20131227
20131227
Description & Operation
(Continued)
11
20131227
RTR-2
SBL-1
SBL-2
LEP-1
LEP-2
LEP-3
LEP-4
LEP-5
LEP-6
TC-1
TC-2
TC-3
TC-4
TC-5
TC-6
INTRO-1
INTRO-2
INTRO-3
INTRO-4
INTRO-5
INTRO-6
INTRO-7
INTRO-8
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Record of Revisions
Record of Temporary
Revisions
Service Bulletin List
List of Effective Pages
Table of Contents
Introduction
Description & Operation
EFFECTIVITY: ALL
Revision 2
Testing & Fault Isolation
LIST OF EFFECTIVE PAGES
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Subject
Page
Date
Subject
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Schematics & Wiring
Diagrams
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Disassembly
Cleaning
Check
Repair
Assembly
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Fits & Clearances
Special Tools, Fixtures,
Equipment, & Consumables
Illustrated Parts List
LIST OF EFFECTIVE PAGES
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Page
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Illustrated Parts List
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Special Procedures
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Storage
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Rework
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THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
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LIST OF EFFECTIVE PAGES
Page LEP-6
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35-32-18
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TABLE OF CONTENTS
SUBJECT
PAGE
INTRODUCTION _____________________________________________
1. Scope ...................................................................................................
2. Warning, Cautions, and Notes .............................................................
3. General Recommendations ..................................................................
4. Product Support Services .....................................................................
5. Abbreviations ........................................................................................
6. Verification ............................................................................................
INTRO-1
INTRO-1
INTRO-3
INTRO-3
INTRO-4
INTRO-5
INTRO-7
DESCRIPTION & OPERATION _________________________________
1. General .................................................................................................
2. Leading Particulars ...............................................................................
A. 5500 Series PCA ..........................................................................
B. 5600 Series PCA ..........................................................................
3. Part Number Identification ....................................................................
4. Part Number Guidelines .......................................................................
5. Purpose of Equipment ..........................................................................
6. Typical Installation ................................................................................
7. Operation ..............................................................................................
A. Respirator Regulator ....................................................................
B. Cylinder ........................................................................................
C. Regulator Assembly .....................................................................
D. Harness Assemblies and Mask Assemblies in
Fastener-Mounted Storage Bags .............................................
E. Outlet Assembly ...........................................................................
F. Regulator Subassemblies ............................................................
8. Optional PCA Mounting Bracket Set ....................................................
1
1
1
1
5
8
12
13
13
14
14
15
15
TESTING & FAULT ISOLATION _________________________________
1. General .................................................................................................
2. Reference Documents ..........................................................................
3. Special Tools, Fixtures, and Test Equipment .......................................
4. Consumable Test Materials ..................................................................
5. Relief Valve Assembly Test ..................................................................
A. Leakage ........................................................................................
B. Flow ..............................................................................................
C. Pressure to Close .........................................................................
6. Outlet Assembly Test ...........................................................................
A. Full Flow (non-metered) Outlet Assemblies .................................
B. Leak Test of Test Setup ...............................................................
C. Constant Flow (metered) “Precision” Type Outlet Assemblies .....
D. Constant Flow (metered) “Adjustable” Type Outlet Assemblies ...
7. Respirator Regulator Tests ..................................................................
A. Demand Valve Assembly Leakage ..............................................
B. Inward Leakage Test ....................................................................
C. Outward Leakage Test .................................................................
D. Flow Test ......................................................................................
8. Regulator Assembly Output Pressure Test ..........................................
9. Gauge Accuracy Test ...........................................................................
10. Valve Torque Test ................................................................................
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SUBJECT
PAGE
11. PCA Final Test .....................................................................................
A. External Leakage .........................................................................
B. Functional Test .............................................................................
12. Fault Isolation .......................................................................................
1017
1017
1018
1018
SCHEMATICS AND WIRING DIAGRAMS __________________________
2001
DISASSEMBLY ______________________________________________
1. General .................................................................................................
2. Special Tools, Fixtures, and Equipment ...............................................
3. General PCA Disassembly ...................................................................
A. 5600 Series Only ..........................................................................
B. 5500 & 5600 Series ......................................................................
C. 5500 Series Only ..........................................................................
4. Respirator Regulator Assembly Disassembly ......................................
A. Cover Assembly Removal, and Disassembly ...............................
B. Diaphragm Removal .....................................................................
C. Deflector and Demand Valve Assembly Removal and
Disassembly .............................................................................
D. General Disassembly ...................................................................
5. Regulator Port Device Removal and Disassembly ...............................
A. Gauge ...........................................................................................
B. Relief Valve Assembly ..................................................................
C. Charging Valve .............................................................................
D. Safety Plug Assembly or Safety Outlet Assembly ........................
E. On/Off Valve .................................................................................
F. APN 800503-00, 5009-00, or 5009 Series Outlet Assembly ........
G. APN 5041-00 and 5041 Series Outlet Assembly .........................
H. APN 5507-00 and 5507 Series Outlet Assembly .........................
J. APN 10003566 Oxygen Coupling or APN 802856-01
Outlet Assembly .......................................................................
K. APN 5052-00 Outlet Assembly .....................................................
L. APN 36728-01 Outlet Assembly ...................................................
M. APN 10006017 Outlet Assembly ..................................................
N. APN 8572-02 Outlet Assembly .....................................................
P. APN 802863-02 Outlet Assembly .................................................
6. General Regulator Disassembly ...........................................................
A. 5500 & 5600 Series ......................................................................
B. 5500 Series Only ..........................................................................
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3001
3002
3002
3003
3003
3003
3003
CLEANING __________________________________________________
1. General .................................................................................................
2. Reference Documents ..........................................................................
3. Special Tools, Fixtures, and Equipment ...............................................
4. Discard .................................................................................................
5. Cylinder Cleaning .................................................................................
A. External Cleaning .........................................................................
B. Internal Cleaning ..........................................................................
6. Passenger Mask Assemblies ...............................................................
7. Metallic Parts ........................................................................................
8. Non-Metallic Parts ................................................................................
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SUBJECT
PAGE
9. Optional Cylinder Mounting Bracket Assemblies .....................................
4004
CHECK ____________________________________________________
1. General .................................................................................................
2. Reference Documents ..........................................................................
3. Special Tools, Fixtures, and Equipment ...............................................
4. PCA and PCA Components .................................................................
A. General .........................................................................................
B. Gauge ...........................................................................................
C. Plates, Decals, Placards, and Labels ...........................................
D. Harness Assemblies .....................................................................
E. Passenger Oxygen Mask Assemblies ..........................................
5. Cylinder Assembly ................................................................................
A. Composite Cylinder ......................................................................
B. DOT-3HT-1850 Steel Cylinder .....................................................
C. DOT-3AA-1800 Steel Cylinder .....................................................
6. Optional PCA Mounting Bracket Set ....................................................
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5002
5003
5003
5003
5003
5003
5003
5003
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5005
5005
5006
5006
REPAIR ____________________________________________________
1. General .................................................................................................
2. Reference Documents ..........................................................................
3. Special Tools, Fixtures, and Equipment ...............................................
4. Consumable Repair Materials ..............................................................
5. Repair ...................................................................................................
6. Steel Cylinder Paint Application ...........................................................
A. Surface Preparation .....................................................................
B. Primer Application ........................................................................
C. Paint Application ...........................................................................
7. Composite Cylinder Paint Application ..................................................
A. Surface Preparation .....................................................................
B. Paint Application ...........................................................................
8. Optional PCA Mounting Bracket Set ....................................................
6001
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6001
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6002
6003
6003
6003
6003
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6004
6005
ASSEMBLY _________________________________________________
1. General..................................................................................................
2. Reference Documents ..........................................................................
3. Special Tools, Fixtures, and Equipment ...............................................
4. Consumable Assembly Materials .........................................................
5. Pre-Assembly Information ....................................................................
6. Outlet Assemblies ................................................................................
A. Constant Flow (metered) Type Outlet Assemblies .......................
B. Full Flow (non-metered) Type Outlet Assemblies ........................
7. Respirator Regulator ............................................................................
A. General Assembly ........................................................................
B. Demand Valve Assembly .............................................................
C. Demand Valve Assembly Leak Test .............................................
D. Deflector .......................................................................................
E. Diaphragm ....................................................................................
F. Cover Assembly ...........................................................................
8. Regulator Assembly .............................................................................
A. General Assembly ........................................................................
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SUBJECT
PAGE
B. Safety Plug ...................................................................................
C. Safety Outlet Assembly ................................................................
D. Charging Valve .............................................................................
E. On/Off Valve .................................................................................
F. Gauge ...........................................................................................
G. Testing ..........................................................................................
H. Final Assembly .............................................................................
9. PCA Assembly .....................................................................................
A. Regulator Assembly .....................................................................
B. Regulator Assembly .....................................................................
C. Relief Valve Assembly ..................................................................
D. Harness ........................................................................................
E. Respirator Regulator Assembly ....................................................
F. Outlet Assemblies ........................................................................
G. Decal, Plate, Placard, and Label ..................................................
10. PCA Charging Procedure .....................................................................
A. PCA Charging Setup ....................................................................
B. Charge the PCA ...........................................................................
C. Disconnect the PCA .....................................................................
D. Testing ..........................................................................................
11. Final PCA Assembly .............................................................................
A. APN 801660-00 Harness Assembly .............................................
B. APN 801658-00 Harness Assembly .............................................
C. APN 801662-00 Harness Assembly .............................................
D. APN 801660-03, -05 Harness Assemblies ...................................
E. APN 801807-01, -02, -03 Mask Storage Bag and
Harness Assembly ...................................................................
F. APN 801808-01, -02, -03, -05 Mask Storage Bag and
Harness Assembly ...................................................................
G. APN 803177-01, -02, -03 Mask Storage Bag and
Harness Assembly ...................................................................
H. APN 805436-01 Mask Storage Bag and Harness Assembly .......
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FITS AND CLEARANCES ______________________________________
8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES ____
1. Special Tools, Fixtures, and Equipment ...............................................
2. Consumable Materials ..........................................................................
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9003
ILLUSTRATED PARTS LIST ____________________________________
1. Introduction ...........................................................................................
A. How to Use This Section ..............................................................
B. Numerical Index ...........................................................................
C. Description of the Illustrated Parts List Entries .............................
Table 1 - PCA Configuration Matrix ..........................................
D. Vendor Codes ..............................................................................
2. Overhaul Kits ........................................................................................
A. Obtaining Overhaul Kits ...............................................................
B. 5500 Series PCA Overhaul Kit .....................................................
C. 5600 Series PCA Overhaul Kit .....................................................
3. Numerical Index ...................................................................................
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SUBJECT
PAGE
4. Detailed Parts List ................................................................................
Figure 1 - 5500 & 5600 Series Portable Cylinder Assembly ..............
Figure 1A - 5500A Sub Series PCA ...................................................
Figure 1B - 5500B Sub Series PCA ...................................................
Figure 1C - 5500C Sub Series PCA ...................................................
Figure 1D - 5500D Sub Series PCA ...................................................
Figure 1E - 5500F, G, J, L, M, P, R, AND S Sub Series PCA ............
Figure 1F - 5500N and 5500Q Sub Series PCA ................................
Figure 1G - 5500T, V, AND W Sub Series PCA .................................
Figure 1H - 5600-1 and 5600-2 Sub Series PCA ...............................
Figure 1J - 5600-8 and 5600-9 Sub Series PCA ...............................
Figure 2 - 5500 and 5600 Series PCA
Harness Assembly with Mask and Storage Bag ...............
Figure 3 - P/N's 6379-2C, -2D and 800649-00, -01
Respirator Regulator Assembly ........................................
Figure 4 - P/N 5041-00 and 5041 Series Outlet Assembly ...............
Figure 5 - P/N 5009-00 and 5009 Series and 800503-00
Outlet Assemblies .............................................................
Figure 6 - P/N 8572-00 Outlet Assembly ..........................................
Figure 7 - P/N 5507-00 and 5507 Series Outlet Assembly ...............
Figure 8 - P/N 5052-00 Outlet Assembly ..........................................
Figure 9 - P/N 5510 Series and 803199-04
Regulator Assembly .........................................................
Figure 10 - P/N 802863-02 Outlet Assembly ......................................
Figure 11 - P/N 802856-01 Outlet Assembly ......................................
Figure 12 - P/N's 2661-03, -04 and 802821-01
Pressure Gauge Assembly ...............................................
Figure 13 - P/N 36728-01 Outlet Assembly ........................................
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10118
SPECIAL PROCEDURES ______________________________________
11001
REMOVAL __________________________________________________
12001
INSTALLATION ______________________________________________
13001
SERVICING _________________________________________________
14001
STORAGE __________________________________________________
1. General .................................................................................................
2. Storage .................................................................................................
3. Transportation ......................................................................................
A. Reference Documents ..................................................................
B. Final Rule (49 CFR 173.302a(f)(2)(i) and (ii)) .............................
C. New US DOT HM2248 Requirements ..........................................
D. New US DOT Compliant Procedures ...........................................
E. Shipment of Cylinders ..................................................................
F. Material Return Form ...................................................................
G. Procedure for Measuring Residual Pressure ...............................
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SUBJECT
PAGE
REWORK ___________________________________________________
1. Incorporation of SIL-35-51...................................................................
A. Summary ......................................................................................
B. Effectivity ......................................................................................
C. Accomplishment of SIL .................................................................
D. How to contact AVOX Systems ....................................................
2. Incorporation of SIL-35-54 ...................................................................
A. Summary ......................................................................................
B. Effectivity .....................................................................................
C. Accomplishment of SIL .................................................................
D. How to contact AVOX Systems ....................................................
3. Incorporation of SB 5500-35-01 ..........................................................
A. Summary .......................................................................................
B. Effectivity .......................................................................................
C. Accomplishment of SB ..................................................................
D. How to contact AVOX Systems ....................................................
4. Incorporation of SB 5600-35-01 ..........................................................
A. Summary .......................................................................................
B. Effectivity .......................................................................................
C. Accomplishment of SB ..................................................................
D. How to contact AVOX Systems ....................................................
EFFECTIVITY: ALL
Revision 2
16001
16001
16001
16001
16003
16003
16005
16005
16005
16007
16007
16009
16009
16009
16017
16018
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35-32-18
Page TC-6
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
INTRODUCTION
TASK 35-32-18-99F-801
1. Scope
This manual establishes the user maintenance, overhaul, and service procedures for servicing the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA) described herein. Configurations of the
5500 and 5600 Series PCA's that are covered by this CMM include but are not limited to the following:
AVOX P/N
5500-A1A-AB23A
5500-A1A-AE20B
5500-A1A-A15A
5500-A1A-A15D
5500-A1A-A23A
5500-A1A-BB20A
5500-A1A-BB23A
5500-A1A-BB25A
5500-A1A-BC30A
5500-A1A-BE20A
5500-A1A-BE20B
5500-A1A-BF10A
5500-A1A-BF20A
5500-A1A-BF20B
5500-A1A-BF23A
5500-A1A-BF23B
5500-A1A-BF23D
5500-A1A-BF25A
5500-A1A-BF25B
5500-A1A-BF30A
5500-A1A-BF30B
5500-A1A-B15A
5500-A1A-B20A
5500-A1A-C30B
5500-A1A-EE23A
5500-A1A-E20A
5500-A1A-E20B
5500-A1A-E20BK
5500-A1A-F20A
5500-A1A-F20B
5500-A1A-F20D
5500-A1A-F23A
5500-A1A-F25A
5500-A1A-F25AN
5500-A1A-G20B
5500-A1A-X0K
5500-A1A-YY0E
5500-A1A-Y0N
5500-A1B-F23A
5500-A1M-AA15B
5500-A1N-BF23A
5500-A1P-BF23A
5500-A1Q-B30AD
5500-A1Q-B30D
EFFECTIVITY: ALL
Revision 2
AVOX P/N
5500-A1Q-B30DA
5500-A1R-EE25A
5500-A1S-B15A
5500-A1S-B20A
5500-A1S-CC30A
5500-A1T-BF20B
5500-A1U-BF23A
5500-A1U-BF25A
5500-A1U-EE25A
5500-A1U-F25A
5500-A1U-F30AN
5500-A1V-BF20B
5500-A1V-BF23B
5500-A1V-BF25B
5500-A1V-F20BM
5500-A1W-BF15A
5500-A1W-BF23A
5500-A1W-BF25A
5500-A1W-BF30A
5500-A1X-BF20B
5500-A1X-FF23A
5500-A1Y-BF20B
5500-A3A-BF23A
5500-A5A-BG20B
5500-A6A-BF23A
5500-A6A-BF23B
5500-A6A-BG20B
5500-A6A-F20B
5500-A6P-FF23A
5500-A6S-B30A
5500-A6U-E30A
5500-A6W-BB15A
5500-A6W-BB23A
5500-A6W-BB25A
5500-A6W-FF15A
5500-A6W-FF23A
5500-A6W-F30AP
5500-A9A-B30A
5500-A9S-AC25A
5500-A9S-BF30A
5500-A9S-G30A
5500-A9W-EE25A
5500-A9X-F23A
5500-B1A-BE20B
AVOX P/N
5500-B1A-BF20A
5500-B1A-BF20B
5500-B1A-BF20D
5500-B1A-BF23A
5500-B1A-BF23B
5500-B1A-BF25A
5500-B1A-BF30A
5500-B1A-B30A
5500-B1A-CF23A
5500-B1A-CF25A
5500-B1A-C20A
5500-B1A-E20A
5500-B1A-FF20A
5500-B1A-F20D
5500-B1A-F23A
5500-B1A-F30A
5500-B1A-YY0E
5500-B1A-Y0P
5500-B1S-B20A
5500-B1S-B20AP
5500-B1U-BF23A
5500-B1V-BE20B
5500-B1V-BF20B
5500-B1W-BF10A
5500-B1W-BF20A
5500-B1X-YY0E
5500-B1X-Y0E
5500-B3B-F25A
5500-B6A-BF23B
5500-B6A-F23B
5500-B6C-BF25A
5500-B6U-BF25A
5500-B6U-F30AN
5500-B6X-X0K
5500-C1A-BB20B
5500-C1A-BF20A
5500-C1A-BF20B
5500-C1A-BF20D
5500-C1A-BF23A
5500-C1A-BF23B
5500-C1A-BF23D
5500-C1A-BF30A
5500-C1A-BG23A
5500-C1A-B23A
AVOX P/N
5500-C1A-EG23A
5500-C1A-EY20BM
5500-C1A-E20BN
5500-C1A-E23AN
5500-C1A-FF20A
5500-C1A-FF23A
5500-C1A-FG23A
5500-C1A-FH23A
5500-C1A-FY30BN
5500-C1A-F20B
5500-C1A-F20BN
5500-C1A-F23A
5500-C1A-F23AK
5500-C1A-F23AP
5500-C1A-F25A
5500-C1A-X0K
5500-C1A-YY0E
5500-C1A-YY0EE
5500-C1A-YY0N
5500-C1A-Y0E
5500-C1A-Y0EE
5500-C1A-Y0EN
5500-C1A-Y0N
5500-C1A-Y0P
5500-C1B-BF23D
5500-C1B-E25A
5500-C1N-BF23A
5500-C1S-BF20A
5500-C1S-BY20AE
5500-C1S-B20AE
5500-C1S-B20AP
5500-C1S-B23A
5500-C1S-F23A
5500-C1T-BF20B
5500-C1T-F20BM
5500-C1U-BF23A
5500-C1U-BF25A
5500-C1U-BF30A
5500-C1U-B23AN
5500-C1U-B25A
5500-C1U-FF23A
5500-C1U-F20AN
5500-C1U-F23A
5500-C1U-F30AN
35-32-18
AVOX P/N
5500-C1V-FG20B
5500-C1V-FY30AN
5500-C1V-FY30BN
5500-C1V-F20BM
5500-C1V-F30AN
5500-C1V-F30BN
5500-C1V-G30BN
5500-C1W-BF15A
5500-C1W-BF23A
5500-C1W-BF30A
5500-C1W-FF20A
5500-C1W-FF30A
5500-C1X-BF20B
5500-C1X-Y0N
5500-C1Y-BF20B
5500-C6A
5500-C6A-BF15A
5500-C6A-BF20A
5500-C6A-BF20B
5500-C6A-BF23A
5500-C6A-BF23B
5500-C6A-BF23D
5500-C6A-BF25A
5500-C6A-BG30B
5500-C6A-EF20A
5500-C6A-F20A
5500-C6A-F20AR
5500-C6A-F23AE
5500-C6A-F30A
5500-C6A-F30AE
5500-C6A-F30AN
5500-C6A-G30AN
5500-C6A-YY0N
5500-C6A-Y0N
5500-C6E-BF23D
5500-C6R-BF23D
5500-C6T-G20B
5500-C6U-BF30A
5500-C6U-F23AP
5500-C6U-F30AN
5500-C6W-FF23A
5500-C6X-BF23D
5500-C9A-BF20A
5500-C9A-BF20B
INTRODUCTION
Page INTRO-1
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Scope (Continued)
AVOX P/N
5500-C9A-E30A
5500-C9A-FF10A
5500-C9S-F30A
5500-C9U-F30AN
5500-C9U-H20A
5500-C9W-FF10A
5500-C9W-Y0E
5500-C9X-BB20A
5500-D1A-BF23A
5500-D1A-E20A
5500-D1A-E25A
5500-D1A-F23A
5500-D1A-YY0E
5500-D1A-YY0P
5500-D1A-Y0E
5500-D1A-Y0N
5500-D1A-Y0P
5500-D1P-CC20A
5500-D1W-BB15A
5500-D1W-BF23A
5500-D1X-Y0E
5500-D1X-Y0N
5500-D6A
5500-D6A-YY0E
5500-D6A-YY0N
5500-D6A-Y0E
5500-D6A-Y0N
5500-D6P-BF25A
5500-D6X-HH30A
5500-F1X-FH20A
5500-F6A-BB30A
5500-F6A-Y0N
5500-G1A-BB20A
5500-G1A-B23A
5500-G1A-F20A
5500-G1A-Y0N
5500-G1A-Y0P
5500-G1W-EE30A
5500-J1A-ABE20B
5500-J1A-BBF20A
5500-J1A-BBF20B
5500-J1A-BBF23A
AVOX P/N
5500-J1A-BEG20B
5500-J1A-BFL23A
5500-L1W-BBF23A
5500-L6C-BBF23A
5500-L6C-BBF25A
5500-L6U-BBF25A
5500-L6W-BBF25A
5500-L6W-BEF23A
5500-L6W-FF23AP
5500-M1A-BBB20B
5500-M1A-BH23A
5500-M1A-BH23AN
5500-M1A-FFF25A
5500-M1A-LLL30A
5500-M1A-X0K
5500-M1W-BF23AM
5500-M6W-BBF10A
5500-M6W-FF23AN
5500-M6W-FF23AP
5500-N6S-BF10A
5500-P6U-EEE20A
5500-Q6X-BF10A
5500-Q6X-BF23A
5500-Q6X-F5AM
5500-Q6X-H10AM
5500-Q6X-YY0E
5500-R6A
5500-S1X-BBF10A
5500-S6X-BBF10A
5500-S6X-YY0E
5500-S6X-YY0N
5500-S9X-YYY0E
5500-S9X-YY0E
5500-T2A-CC30B
5500-T2A-YY0N
5500-T2A-Y0E
5500-T2A-Y0N
5500-T2A-Y0T
5500-T2W-BF25AN
5500-T2W-FF30A
5500-V2X
5500-W2A-BF25AN
AVOX P/N
5500-W2W-BF25AN
5600-1A1A-X0K
5600-1B1A-E20B
5600-1B1A-F23A
5600-1B1A-X0K
5600-1C1A-BF23A
5600-1C1A-B20A
5600-1C1A-B20B
5600-1C1A-B23A
5600-1C1A-E20A
5600-1C1A-E20B
5600-1C1A-E20D
5600-1C1A-E23A
5600-1C1A-E23B
5600-1C1A-F20A
5600-1C1A-F20B
5600-1C1A-F23A
5600-1C1A-F23B
5600-1C1A-F25A
5600-1C1A-X0K
5600-1C1A-X0M
5600-1C1A-Y0M
5600-1C1B-X0K
5600-1C1B-X0M
5600-1C1B-Y0M
5600-1C6A-E20A
5600-1C6A-F23A
5600-1C6A-F23B
5600-1C6A-X0K
5600-1C9A-F30A
5600-1C9F-F30A
5600-1D1A-F23A
5600-1D1A-F30A
5600-1D6A-E20A
5600-1G1A-F20A
5600-1M1A-BF23A
5600-1M1A-F20BM
5600-2A1A-B23B
5600-2A1A-F23A
5600-2B1A-E20A
5600-2B1A-F20A
5600-2B1A-Y0E
AVOX P/N
5600-2C1A-B20B
5600-2C1A-B23A
5600-2C1A-C20A
5600-2C1A-E20A
5600-2C1A-E20B
5600-2C1A-E20C
5600-2C1A-E20D
5600-2C1A-E23A
5600-2C1A-E23B
5600-2C1A-F20A
5600-2C1A-F23A
5600-2C1A-F23D
5600-2C1A-F30A
5600-2C1A-G25A
5600-2C1A-X0K
5600-2C1A-X0M
5600-2C1A-Y0M
5600-2C1A-Y0N
5600-2C1B-X0K
5600-2C5A-E20B
5600-2C5A-X0K
5600-2C6A-B23A
5600-2C6A-F23A
5600-2C6A-X0K
5600-2C9F-X0K
5600-2D1A-X0K
5600-2D1B-X0K
5600-2G1A-B20B
5600-2J1A-BF23A
5600-2M1A-BF23A
5600-2M1A-BG23A
5600-8B6A-X0K
5600-8B9A-X0K
5600-8C1A-F23A
5600-8C1A-X0K
5600-8C1B-F23A
5600-8C6A-F23A
5600-8C6A-X0K
5600-8D1A-X0K
5600-8D1A-Y0N
5600-8G2A-X0K
5600-8G6A-X0K
AVOX P/N
5600-9A1A-B25A
5600-9A1A-X0K
5600-9B2A-X0K
5600-9B6A-X0K
5600-9C1A-E25A
5600-9C1A-F20A
5600-9C1A-F20B
5600-9C1A-F23A
5600-9C1A-X0K
5600-9C1A-Y0E
5600-9C1A-Y0N
5600-9C1B-X0K
5600-9C1C-BF23A
5600-9C6A-X0K
5600-9C6A-Y0K
5600-9C9A-F10A
5600-9C9A-F30A
5600-9D1A-E20B
5600-9D1A-E30A
5600-9D1A-F23A
5600-9D1A-G30A
5600-9D1A-X0K
5600-9D1A-Y0N
5600-9D1B-X0K
5600-9D6A-B5A
5600-9D6A-X0K
5600-9D6A-Y0E
5600-9D9A-X0K
5600-9G1A-X0K
5600-9J6A-F30AN
5600-9L6C-BF25A
5600-9M1A-F23AM
5600-9M1A-G20BN
5600-9M1A-HH20A
5600-9M6A-BF30A
5600-9M6A-FF30A
5600-9M6A-F30AE
5600-9M6A-F30AN
5600-9M9F-F30AN
5600-9P1A-Y0EN
5600-9P6A-F30AN
5600-9T1A-F25A
This manual provides the following information:
A. Warnings, Cautions, and Notes to be followed while performing service on the 5500 and 5600 Series
PCA.
B. The proper sequence of operations to be performed on the defined equipment.
C. Specifications and a list of the tools, equipment, and materials for maintenance, check, test, and repair
of the 5500 and 5600 Series PCA.
EFFECTIVITY: ALL
Revision 2
35-32-18
INTRODUCTION
Page INTRO-2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Warnings, Cautions, and Notes
The Warnings, Cautions and Notes call attention to important information.
A. Warnings
Warnings call attention to the use of materials, processes, methods, procedures or limits which must be
followed exactly to avoid personal injury or death.
B. Cautions
Cautions call attention to methods and procedures which must be followed to avoid damage to the
equipment.
C. Notes
Notes call attention to methods that make the job easier.
3. General Recommendations
WARNING:
FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT
LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR
ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS
TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN
EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL
INJURY, OR DEATH.
A. Read and understand all the information in this manual before performing any procedures on the
PCA. Perform all procedures in the sequence of operations given. Do not attempt to perform any of
the procedures in this manual unless you are trained and qualified in the proper use and maintenance
of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of
maintaining aviation oxygen equipment and must comply with all applicable government regulations.
WARNING:
FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN
SERIOUS PERSONAL INJURY OR DEATH.
B. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally
or due to equipment failure, the released energy can be highly destructive if not properly controlled.
Do not perform any procedure on an unsecured, charged, cylinder assembly. Also, while oxygen is
not a flammable material, it will accelerate combustion and must be considered a fire hazard. Refer to
paragraph 3.C.
WARNING:
CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN
EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR
OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL
PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN
EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that do not
normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen.
Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools.
EFFECTIVITY: ALL
Revision 2
35-32-18
INTRODUCTION
Page INTRO-3
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. General Recommendations (Continued)
D. Many commonly used materials may react violently in the presence of high pressure oxygen. Only
equipment and materials known to be compatible with oxygen should be used. Do not substitute other
equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if
they look the same.
WARNING:
FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR
SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS
SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY,
ILLNESS, OR DEATH.
E. Some substances, such as cleaning, repair, and assembly materials used in this manual may be
hazardous under certain conditions. Material Safety Data Sheets provide information on chemical
makeup, properties, and precautions for handling potentially hazardous substances which may affect
health risks, storage, disposal, and other workplace safety factors.
WARNING:
FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR
OVERHAUL PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO
THE EYES.
F. Use eye protection at all times during all service or overhaul procedures.
4. Product Support Services
A. Technical Documentation for AVOX Systems products is provided by:
Civilian operators:
ZODIAC-Services Europe
Military operators:
AVOX Systems Inc.
Yann Lainé
7, Avenue du Parana
B. P. 303
91958 Courtaboeuf cedex
France
Email: Yann.Laine@zodiacaerospace.com
Technical Publications Department
225 Erie Street
Lancaster, NY 14086-9502
Telephone:
1-716-686-1614
FAX:
1-716-681-1089
Email: TechPub.AVOX@zodiacaerospace.com
B. Product support services including technical support for products covered by this document are
provided by ZODIAC Services.
ZODIAC SERVICES EUROPE
ZODIAC SERVICES ASIA
Celine Melloul
Product Support Manager
7, avenue du Parana
BP 303
91958 COURTABOEUF cedex
FRANCE
Phone:
+33 1 64 86 53 33
Fax:
+33 1 64 86 69 85
Cyril Coutou
Product Support Engineer
36 Loyang Drive
SINGAPORE 508949
celine.melloul@zodiacaerospace.com
www.zodiacaerospace.com
cyril.coutou@zodiacaerospace.com
www.zodiacaerospace.com
EFFECTIVITY: ALL
Revision 2
Phone :
Cell:
Fax:
ZODIAC SERVICES AMERICAS
Ruben Membrila
Technical Support Engineer
6734 Valjean Ave.
Van Nuys, CA 91406
USA
+65 6579 2251
+65 9770 5059
+65 6579 2231
Phone:
Fax:
+1 818 435 0928 x2928
+1 818 435 0960
ruben.membrila@zodiacaerospace.com
www.zodiacaerospace.com
35-32-18
INTRODUCTION
Page INTRO-4
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Product Support Services (Continued)
C. Product support services including repair, overhaul, and replacement parts covered by this
document are provided by Zodiac Services.
EUROPE: ZSE
ZODIAC SERVICES EUROPE
7, avenue du Parana
BP 303
91958 COURTABOEUF Cedex
FRANCE
Phone: +33 1 64 86 69 69
AOG: +33 1 49 75 45 73
Fax:
+33 1 64 86 69 79
MIDDLE EAST: INSME
IN-SERVICES MIDDLE EAST
Abu Dhabi International Airport
Cargo Village Area
P.O. Box 106675
ABU DHABI`
UNITED ARAB EMIRATES
Phone: +(971)-2575 7088
AOG: +(971)-5064 20034
Fax:
+(971)-2575 8482
UNITED KINGDOM: ZAU
USA: ZSU
ZODIAC Aerospace UK
Unit 9, Blackwell Drive
Springwood Industrial Estate
BRAINTREE
Essex CM72QJ
England
Phone: +44 (0)1376 329 194
Fax: +44 (0)1376 340 734
ZODIAC SERVICES AMERICAS
4900 St Joe Boulevard
Building 200, Suite 400
COLLEGE PARK, GA 30337
USA
Phone:
+1 678 228 8153
AOG:
+1 800 879 0411
Fax:
+1 818 994 7901
ASIA: ZSS
ZODIAC SERVICES ASIA
36, Loyang Drive
SINGAPORE 508949
Phone:
+65 6546 9792
AOG:
+65 9770 5061
Fax:
+65 6579 2231
5. Abbreviations
The following is a list of abbreviations found in this manual.
ABBREVIATION
DEFINITION OF ITEM
Al
ALT
AR
ANPT
APN
BKDN
Br
°C
CAD
cc
ccm
CFR
CGA
CID
cm
cm²
CMM
CONFIG
CRA
CRES
cu ft
Aluminum
Alternate
As Required
Aeronautical National Taper Pipe Thread
AVOX Part Number
Breakdown
Brass
Degrees Celsius
Cadmium
cubic centimeter
cc per minute
Code of Federal Regulations
Compressed Gas Association
Commercial Item Description
centimeter
square centimeter
Component Maintenance Manual
Configuration
Cylinder and Regulator Assembly
Corrosion Resistant Steel
cubic feet
EFFECTIVITY: ALL
Revision 2
35-32-18
INTRODUCTION
Page INTRO-5
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5. Abbreviations (Continued)
ABBREVIATION
DEFINITION OF ITEM
CYL
DET
DIA
DOT
EFF
e.g.
°F
FAA
FAR
FED STD
Fig or FIG
ft
ft²
gm
Hg
ID
i.e.
in.
in⋅lb
IPL
kg
kPa
lbs
LNG
lpm
m
MAX
mg
Min
MIN
ml
mm
MPa
MSDS
N
N/A
NHA
N⋅m
No. or NO.
NP
NTPD
Cylinder
Detailed
Diameter
Department of Transportation
Effectivity
example given
Degrees Fahrenheit
Federal Aviation Administration (USA)
Federal Aviation Regulations (USA)
Federal Standard
Figure
feet
square feet
grams
Mercury
Identification or Inside Diameter
that is
inch
inch-pound
Illustrated Parts List
kilogram
kiloPascal
pounds
Long
liters per minute
meter
Maximum
milligram
minute
Minimum
milliliter
millimeter
MegaPascal
Material Safety Data Sheet
Newton
Not Applicable
Next Higher Assembly
newton-meter
Number
Not Procurable
Normal Temperature and Pressure Dry
[760 mm Hg, 70°F (21.1°C)]
Outside Diameter
Optional
Paragraph
Passenger
Portable Cylinder Assembly
Part Number
pounds per square inch absolute
pounds per square inch gauge
OD
OPT
PARA
PAX
PCA
P/N
psia
psig
EFFECTIVITY: ALL
Revision 2
35-32-18
INTRODUCTION
Page INTRO-6
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5. Abbreviations (Continued)
ABBREVIATION
DEFINITION OF ITEM
PTFE
REG
REPLD
REPLS
SB
SUPSD
SUPSDS
TC
THD
THK
thru
TOT
TYP or Typ
UNF
U.S. or US
USA
VAC
W/ or w/
WC
W/O or w/o
Wt or wt
polytetrafluoroethylene
Regulator
Replaced
Replaces
Service Bulletin
Superseded
Supersedes
Transport Canada
Thread
Thick
through
Total
Typical
United National Fine (Thread)
United States
United States of America
Vacuum
With
Water Column
Without
Weight
6. Verification
Section
Testing and Fault Isolation
Disassembly
Assembly
EFFECTIVITY: ALL
Revision 2
Date
December 27, 2013
December 27, 2013
December 27, 2013
35-32-18
INTRODUCTION
Page INTRO-7
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
35-32-18
INTRODUCTION
Page INTRO-8
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
DESCRIPTION AND OPERATION
TASK 35-32-18-870-801
1. General
This section describes the components and operation of the 5500 Series and 5600 Series Portable
Cylinder Assemblies (PCA). Information about part numbers, and how to order Portable Cylinder
Assemblies is also presented in this section. Refer to Figure 1 for an illustration of a typical PCA.
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants
and dashed variants (i.e., items not shown) of that number. For example, item (500) includes
500, -500, -500A thru -500D, unless otherwise noted.
5500 & 5600 Series Portable Cylinder Assembly
(5600 Series PCA Pictured)
Figure 1
TASK 35-32-18-870-802
2. Leading Particulars
Subtask 35-32-18-870-001
A. 5500 Series PCA
The leading particulars for the 5500 Series PCA are shown in Tables 1 and 2. Leading particulars and
weight data are subject to change without notice.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 1
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Leading Particulars (Continued)
A. 5500 Series PCA (Continued)
Table 1
5500 Series PCA Leading Particulars
PCA Envelope Dimensions
CYLINDER & REGULATOR ASSEMBLY
OUTLET ASSEMBLY
Dimensions
in. (cm)
Callout Code
(Refer to Fig. 2)
A
(Typ)
Dimensions
in. (cm)
B
(Max)
C
(Max)
D
(Typ)
E
(Typ)
Callout Code
(Refer to Fig. 2)
F
(Typ)
A, J
3.6 (9.1)
9.3 (23.6)
13.0 (33.0)
2.5 (6.4)
2.3 (5.8)
A
2.50 (6.35)
B, L
3.6 (9.1)
13.4 (34.0)
17.3 (43.9)
2.5 (6.4)
2.3 (5.8)
B
2.69 (6.81)
C, M
3.6 (9.1)
18.9 (48.0)
22.6 (57.4)
2.5 (6.4)
2.3 (5.8)
C
3.10 (7.90)
D, N, P
5.3 (13.5)
18.3 (46.5)
22.6 (57.4)
2.6 (6.6)
3.1 (7.9)
D
2.56 (6.50)
F, Q
6.8 (17.3)
19.3 (49.0)
23.4 (59.4)
See Note
See Note
E
2.03 (5.16)
G
6.8 (17.3)
23.5 (59.7)
27.6 (70.1)
See Note
See Note
K
0.81 (2.06)
R
3.6 (9.1)
18.8 (47.8)
22.6 (57.4)
2.5 (6.4)
2.3 (5.8)
L
2.50 (6.35)
S
9.0 (22.9)
29.8 (75.7)
33.7 (85.6)
4.0 (10.2)
5.0 (12.7)
M
2.00 (5.08)
T
3.6 (9.1)
18.8 (47.8)
22.8 (57.9)
2.5 (6.4)
2.3 (5.8)
N
2.25 (5.72)
V
6.7 (17.0)
20.2 (51.3)
24.4 (62.0)
3.5 (8.9)
3.9 (9.9)
P
2.25 (5.72)
W
3.6 (9.1)
18.8 (47.8)
22.8 (57.9)
2.5 (6.4)
2.3 (5.8)
R
2.81 (7.14)
S
2.22 (5.64)
T
1.75 (4.45)
NOTE: For this dimension, contact AVOX Systems Customer Service.
PCA Weight......................................................
High Pressure Relief
US DOT-3AA-1800 Steel Cylinder....................
US DOT-3HT-1850 Steel Cylinder....................
US DOT-E-8162-1850 Composite Cylinder......
Operating Pressure Range.................................
Operating Temperature Range...........................
Clamp Weight
WWD-120 (APN 13160-00)..............................
WWD-176 (APN 13161-00)..............................
WWD-224 (APN 13162-00)..............................
EFFECTIVITY: ALL
Revision 2
Refer to Table 2
2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C)
2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C)
2500 - 2775 psig (17.24 - 19.13 MPa)
150 - 1850 psig (1.03 - 12.76 MPa)
-60 to +160°F (-51 to 71°C)
0.069 lbs (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft cylinders)
0.087 lbs (39.6 gm) each (used w/ 22 cu ft cylinders)
0.114 lbs (51.6 gm) each (used w/ 29, 39, 49 cu ft cylinders)
35-32-18
Page 2
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Leading Particulars (Continued)
A. 5500 Series PCA (Continued)
Table 1 (Continued)
5500 Series PCA Leading Particulars
Regulator Assembly
Available Configurations
2 Outlet Ports ............................................................
3 Outlet Ports ............................................................
Material of Construction
Aluminum ..................................................................
Brass .........................................................................
Weight .........................................................................
Output Pressure ..........................................................
Lock-up Pressure ........................................................
(Outlet Pressure At Zero Flow)
Low Pressure Relief
Free Flow Rate (nominal) .........................................
Opening Pressure .....................................................
Reseating Pressure ..................................................
Cylinder
Material of Construction
US DOT-3AA-1800 ....................................................
US DOT-3HT-1850 ....................................................
US DOT-E-8162-1850 ...............................................
Thread Size
APN 6084-01, -02, -03, -20 Steel Cylinders ..............
APN 6084-04, -05, -06, -07, -34 Steel Cylinders .......
APN 21507-06 Composite Cylinder ...........................
US DOT Approval Type
Steel ...........................................................................
Composite ..................................................................
Maximum Gas Storage Pressure
US DOT-3AA-1800 Steel Cylinder .............................
US DOT-3HT-1850 Steel Cylinder .............................
US DOT-E-8162-1850 Composite Cylinder ...............
Service Life .................................................................
Weight .........................................................................
Accessories
Masks (Typical)
Constant Flow Type
DUO-SEAL Mask ................................................
DUO-SEAL Mask w/
flow indicator and microphone ...............................
SKY MASK w/ indicator .......................................
Disposable Mask ....................................................
PAX Mask ...............................................................
PCA Mounting Bracket Set .........................................
EFFECTIVITY: ALL
Revision 2
APN's 5510-00, -03, -04, -07, -10, -13, -14,-17, -20 and 803199-04
APN's 5510-05, -09, -15, -19
APN's 5510-00, -03, -04, -05, -07, -09
(After Apr 1/82, aluminum regulators were not procurable and are not repairable.
Refer to Figure 2, Sheet 1.)
APN's 5510-10, -13, -14, -15, -17, -19, -20, -22 and 803199-04, -05
Refer to Table 2
55 ±2 psig (0.38 ±0.01 MPa)
75 psig (0.52 MPa) maximum
300 lpm NTPD at 135 psig (0.93 MPa)
More than 90 psig (0.62 MPa)
Less than or equal to 90 psig (0.62 MPa)
Steel
Steel
Fiber-Wrapped Aluminum
0.500 - 14 ANPT
1.00 - 11.5 ANPT
0.750 - 16UNF-2B
DOT-3AA-1800 or DOT-3HT-1850
DOT-E-8162-1850
1800 psig (12.41 MPa) at 70°F (21°C)
1850 psig (12.76 MPa) at 70°F (21°C)
1850 psig (12.76 MPa) at 70°F (21°C)
Refer to the CHECK section
Refer to Table 2
APN 28312 Series
APN 28316 Series
APN 28314 Series
APN 28301 Series
APN 289-601 Series (Refer to CMM 35-22-26)
APN 289-701 Series (Refer to CMM 35-22-27)
APN 289-801 Series (Refer to CMM 35-22-28)
APN's 36758-11, 36758-12 and 36758-22 (Refer to Paragraph 8.)
35-32-18
Page 3
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Leading Particulars (Continued)
A. 5500 Series PCA (Continued)
Table 2
5500 Series PCA Weight Data
CYLINDER AND REGULATOR ASSY
Cyl P/N
(Capacity in
cu ft / liters)
Regulator P/N
(Material)
(Note 1)
Charged Weight
(Cyl & Reg Only)
lbs (gm)
5510-00 (Aluminum)
5510-10 (Brass)
5510-00 (Aluminum)
5510-10 (Brass)
5510-00 (Aluminum)
5510-10 (Brass)
5510-03 (Aluminum)
5510-13 (Brass)
5510-03 (Aluminum)
5510-13 (Brass)
5510-03 (Aluminum)
5510-13 (Brass)
4.88 (2214)
5.76 (2613)
6.31 (2862)
7.19 (3261)
8.62 (3910)
9.50 (4309)
14.44 (6550)
15.32 (6949)
21.04 (9544)
21.92 (9943)
28.84 (13 082)
29.72 (13 481)
3.00 (1361)
5510-05 (Aluminum)
5510-15 (Brass)
4.88 (2214)
5.76 (2613)
6084-02
(7.15 / 202)
4.19 (1901)
5510-05 (Aluminum)
5510-15 (Brass)
6.31 (2862)
7.19 (3261)
6084-20 (Note 2)
(11 / 311)
6.18 (2803)
5510-05 (Aluminum)
5510-15 (Brass)
8.62 (3910)
9.50 (4309)
6084-04
(22 / 623)
10.90 (4944)
5510-07 (Aluminum)
5510-17 (Brass)
14.44 (6550)
15.32 (6949)
10.90 (4944)
5510-09 (Aluminum)
5510-19 (Brass)
14.44 (6550)
15.32 (6949)
17.80 (8074)
5510-17 (Brass)
21.92 (9943)
6.18 (2803)
5510-20 (Brass)
9.50 (4309)
34.00 (15 422)
5510-19 (Brass)
45.90 (20 820)
21507-06
(11 / 311)
2.40 (1089)
803199-04 (Brass)
5.42 (2459)
21507-05
(40 / 1.133)
6.7 (3039)
803199-04 (Brass)
12.1 (5489)
21507-06
(11 / 311)
2.40 (1089)
803199-05 (Brass)
5.42 (2459)
6084-01
(4.25 / 120)
6084-02
(7.15 / 202)
6084-20 (Note 2)
(11 / 311)
6084-04
(22 / 623)
6084-06
(38.4 / 1.087)
6084-07
(48.3 / 1.368)
6084-01
(4.25 / 120)
6084-04
(22 / 623)
6084-06
(38.4 / 1.087)
6084-20 (Note 2)
(11 / 311)
6084-34
(115 / 3.256)
Cyl Weight
Empty
lbs. (gm)
3.00 (1361)
4.19 (1901)
6.18 (2803)
10.90 (4944)
17.80 (8074)
23.37 (10 601)
HARNESS ASSY
OUTLET ASSY
Part No.
Weight
lbs (gm)
Part No.
801660-00
801658-00
801662-00
801660-01
801660-03
801660-05
801663-00
803177-03
805436-01
801808-05
801807-01
801808-01
801807-02
0.09 (40.8)
0.46 (208.7)
0.34 (154.2)
0.10 (45.4)
0.14 (63.5)
0.12 (54.4)
0.03 (13.6)
0.50 (226.8)
0.69 (313.0)
0.90 (408.2)
0.91 (412.8)
0.66 (299.4)
0.94 (426.4)
5009 Series
5041 Series
5052-00
5507 Series
8572-02
6818-01
800503-00
802856-01
36728-01
(Note 3)
802863-02
10006017
10008298
801807-03
801808-02
801808-03
803177-01
803177-02
801808-07
0.91 (412.8)
0.69 (313.0)
0.67 (304.0)
0.50 (226.8)
0.50 (226.8)
0.60 (272.2)
Weight
lbs (gm)
0.05 (22.7)
0.09 (40.8)
0.20 (90.7)
0.08 (36.2)
0.07 (31.8)
0.01 (4.5)
0.05 (22.7)
0.06 (27.2)
0.06 (27.2)
0.10 (45.4)
0.06 (27.2)
0.07 (31.8)
Note 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable. Refer to Figure 2, Sheet 1
Note 2: Cylinder P/N 6084-20 replaces cylinder P/N 6084-03.
Note 3: Outlet APN 36728-01 replaces outlet APN DPB153. After Jan 01/01 APN DPB153 was not procurable.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 4
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Leading Particulars (Continued)
Subtask 35-32-18-870-002
B. 5600 Series PCA
The leading particulars for the 5600 Series PCA are shown in Tables 3 and 4. Leading particulars and
weight data are subject to change without notice.
Table 3
5600 Series PCA Leading Particulars
CYLINDER AND REGULATOR ASSEMBLY ENVELOPE DIMENSIONS
DIMENSIONS (See Below)
in. (cm)
A
B
C
D
E
(Typ)
(Max)
(Max)
(Typ)
(Typ)
3.6
9.3
13.0
1.8
2.3
A, J
(9.1)
(23.6)
(33.0)
(4.6)
(5.8)
3.6
13.4
17.1
2.5
2.3
B
(9.1)
(34.0)
(43.4)
(6.4)
(5.8)
3.6
18.9
22.6
2.5
2.3
C, M
(9.1)
(48.0)
(57.4)
(6.4)
(5.8)
5.3
18.3
22.6
2.6
3.1
D, P
(13.5)
(46.5)
(57.4)
(6.6)
(7.9)
6.8
19.3
23.4
3.4
3.9
F
(17.3)
(49.0)
(59.4)
(8.6)
(9.9)
6.8
23.5
27.6
See
3.9
G
(17.3)
(59.7)
(70.1)
Note
(9.9)
3.6
13.4
17.1
2.5
2.3
L
(9.1)
(34.0)
(43.4)
(6.4)
(5.8)
5.3
18.3
22.6
2.6
3.1
N
(13.5)
(46.5)
(57.4)
(6.6)
(7.9)
3.6
18.8
22.8
2.5
2.3
T
(9.1)
(47.8)
(57.9)
(6.4)
(5.8)
3.6
18.8
22.8
2.5
2.3
X
(9.1)
(47.8)
(57.9)
(6.4)
(5.8)
NOTE: For this dimension, contact AVOX Systems Customer Service.
Callout
Code
(Refer to
Fig. 3)
PCA Weight ..........................................
High Pressure Relief .............................
Operating Pressure Range ...................
Operating Temperature Range .............
Clamp Weight
WWD-120 (APN 13160-00) ................
WWD-176 (APN 13161-00) ................
WWD-224 (APN 13162-00) ................
EFFECTIVITY: ALL
Revision 2
G
(Max)
4.7
(11.9)
4.7
(11.9)
4.7
(11.9)
5.5
(14.0)
6.3
(16.0)
6.3
(16.0)
4.7
(11.9)
5.5
(14.0)
4.7
(11.9)
4.7
(11.9)
H
(Max)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
3.4
(8.6)
OUTLET ASSEMBLY
DIMENSIONS
(See Below)
Callout
in. (cm)
Code
(Refer to
F
Fig. 3)
(Typ)
2.50
A
(6.35)
2.69
B
(6.83)
3.10
C
(7.90)
2.56
D
(6.50)
2.03
E
(5.16)
0.81
K
(2.06)
2.00
M
(5.08)
2.25
N
(5.72)
2.25
P
(5.7)
Refer to Table 4
2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C)
150 - 1800 psig (1.03 - 12.41 MPa)
-60 to +160°F (-51 to 71°C)
0.069 lbs (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft cylinders)
0.087 lbs (39.6 gm) each (used w/ 22 cu ft cylinders)
0.114 lbs (51.6 gm) each (used w/ 39, 49 cu ft cylinders)
35-32-18
Page 5
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Leading Particulars (Continued)
B. 5600 Series PCA (Continued)
Table 3 (Continued)
5600 Series PCA Leading Particulars
Regulator Assembly
Available Configurations
2 Outlet Ports .............................................................
3 Outlet Ports .............................................................
Material of Construction
Aluminum ...................................................................
Brass ..........................................................................
Weight ..........................................................................
Output Pressure ...........................................................
Lock-up Pressure .........................................................
(Outlet Pressure at Zero Flow)
Low Pressure Relief
Free Flowrate (nominal) ............................................
Opening Pressure ......................................................
Reseating Pressure ...................................................
Cylinder
Material of Construction ...............................................
Thread Size
APN 6084-01, -02, -20 Cylinders ................................
APN 6084-04, -06, -07 Cylinders ................................
US DOT Approval Type ...............................................
Maximum Gas Storage Pressure .................................
Service Life ..................................................................
Weight ..........................................................................
Respirator Regulator Assembly
Configurations
Demand Type ............................................................
Demand/Pressure-Demand Type ..............................
Inlet Pressure Range ...................................................
Outlet Flow
Demand Type ............................................................
Demand, Pressure-Demand Type .............................
Accessories
Mask (Typical)
Demand, Demand/Pressure-Demand Mask ..............
Constant Flow Mask
DUO-SEAL Mask ..................................................
DUO-SEAL Mask w/
flow indicator and microphone ................................
SKY MASK Mask w/ indicator ...............................
Disposable Mask ......................................................
PAX Mask ...............................................................
Bracket Assembly .......................................................
EFFECTIVITY: ALL
Revision 2
APN's 5510-00, -03, -08, -10, -13, -18
APN's 5510-05, -15, -19
APN's 5510-00, -03, -05, -08
(After Apr 1/82, aluminum regulators were not procurable and are not repairable. Refer
to Figure 3, Sheet 1.)
APN's 5510-10, -13, -15, -18, -19, and 803199-04, -05
Refer to Table 4
55 ±2 psig (0.38 ±0.01 MPa)
75 psig (0.52 MPa) maximum
300 lpm NTPD at 135 psig (0.93 MPa)
More than 90 psig (0.62 MPa)
Less than or equal to 90 psig (0.62 MPa)
Steel
0.500 - 14 ANPT
1.00 - 11.5 ANPT
DOT 3AA-1800
1800 psig (12.41 MPa) at 70°F (21°C)
Refer to the CHECK section
Refer to Table 4
APN's 6379-2C and 6379-2D
APN's 800649-00 and 800649-01
35 - 60 psig (0.24 - 0.41 MPa)
20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa)
20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa)
APN's 10100 and 10800 Series (Refer to CMM 35-10-71)
APN 28312 Series
APN 28316 Series
APN 28314 Series
APN 28301 Series
APN 289-601 Series (Refer to CMM 35-22-26)
APN 289-701 Series (Refer to CMM 35-22-27)
APN 289-801 Series (Refer to CMM 35-22-28)
APN's 36758-11, 36758-12 and 36758-22 (Refer to paragraph 8.)
35-32-18
Page 6
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Leading Particulars (Continued)
B. 5600 Series PCA (Continued)
Table 4
5600 Series PCA Weight Data
RESPIRATOR
REGULATOR ASSY
Part No.
Weight
lbs (gm)
6379-2C
0.64 (290)
6379-2D
0.55 (249)
800649-00 0.70 (318)
800649-01 0.67 (304)
CYLINDER AND REGULATOR ASSY
Charged
Weight
Weight
Cyl P/N
Empty
Reg P/N
(Cyl & Reg
(Capacity in Cylinder
(Material)
Only)
cu ft / liters) lbs (gm)
(Note 1)
lbs (gm)
HARNESS ASSY
OUTLET ASSY
Part No.
Weight
lbs (gm)
Part No.
Weight
lbs (gm)
6084-01
(4.25 / 120)
3.00
(1361)
5510-00 (Al)
4.89 (2218)
801660-00
0.09 (40.8)
5009 Series
0.05 (22.7)
5510-10 (Br)
5.77 (2617)
801658-00
0.46 (208.7)
5041 Series
0.09 (40.8)
6084-02
(7.15 / 202)
4.19
(1901)
5510-00 (Al)
6.32 (2867)
801662-00
0.34 (154.2)
5052-00
0.20 (90.7)
5510-10 (Br)
7.20 (3266)
801660-01
0.10 (45.3)
5507 Series
0.08 (36.3)
6084-20
(11 / 311)
5.25
(2381)
5510-03 (Al)
8.64 (3919)
801660-03
0.14 (63.5)
8572-02
0.07 (31.8)
5510-10 (Br)
9.52 (4318)
801660-05
0.12 (54.4)
6818-01
0.01 (4.5)
6084-04
(22 / 623)
10.90
(4944)
5510-03 (Al)
14.61 (6627)
802856-01
0.06 (27.2)
36728-01
(Note 2)
802863-02
0.06 (27.2)
6084-07
23.37
(48.3 / 1,368) (10,601)
5510-13 (Br)
15.49 (7026)
5510-03 (Al)
28.99 (13,150)
5510-13 (Br)
29.87 (13,549)
6084-01
(4.25 / 120)
3.00
(1361)
5510-05 (Al)
4.67 (2120)
5510-15 (Br)
5.57 (2528)
6084-20
(11 / 311)
5.25
(2381)
5510-05 (Al)
8.64 (3919)
5510-15 (Br)
9.52 (4318)
6084-04
(22 / 623)
21507-06
(11 / 311)
805984-11
(11 / 311)
10.90
(4944)
2.4
(1088)
2.2
(998)
5510-19 (Br)
15.49 (7026)
0.1 (45.4)
803199-04 (Br) 3.3 (1497)
803199-05 (Br) 3.1 (1406)
Note 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable. Refer to Figure 3, Sheet 1
Note 2: After Jan 01/01, outlet APN 36728-01 replaced outlet APN DPB153.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-870-803
3. Part Number Identification
Refer to Figure 2 or Figure 3 to identify part numbers of 5500 Series or 5600 Series PCA’s.
Callout
Code
CYLINDER AND REGULATOR ASSY
Regulator Assy P/N
Cylinder P/N
Aluminum Body
(Note 1)
(Note 2)
Brass Body
CYLINDER FINISH
Callout
Code
Finish
(Note 3)
A
6084-01
5510-00
5510-10
1
B
6084-02
6084-20
(Note 6)
5510-00
5510-10
2
Gray-Green
(24159)
Green (14187)
5510-00
5510-10
3
Blue (15102)
D
6084-04
5510-03
5510-13
5
F
G
6084-06
6084-07
5510-03
5510-03
6
9
J
6084-01
5510-05
L
6084-02
5510-05
5510-13
5510-13
5510-15
(Note 4)
5510-15
(Note 4)
5510-15
(Note 4)
5510-17
5510-19
(Note 4)
5510-17
C
N
6084-20
(Note 6)
6084-04
P
6084-04
Q
6084-06
6084-20
(Note 6)
M
R
S
6084-34
T
V
W
21507-06
21507-05
21507-06
5510-05
5510-07
5510-09
Green (14187) &
Yellow (13538)
Green (24062)
Green (24062)
5510-20
5510-22
(Notes 4 & 5)
803199-04
803199-04
803199-05
HARNESS ASSY
Callout
Code
Harness P/N
A
801660-00
B
801658-00
C
801662-00
D
801660-01
E
F
801660-03
801660-05
G
801663-00
M
803177-03
N
805436-01
P
801808-05
Q
801807-01
R
801808-01
S
801807-02
T
801807-03
U
V
W
X
Y
801808-02
801808-03
803177-01
No Harness
803177-02
Note 1: Cylinder P/N's 6084-01 -02, and -20 have 0.500 - 14 ANPT threads.
Cylinder P/N's 6084-04, -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder P/N 21507-05, -06 has 0.750 - 16UNF-2A threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They
have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having
aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table).
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator P/N 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code “S” used regulator P/N 5510-17 (two outlet assembly ports).
Note 6: Cylinder P/N 6084-20 replaces cylinder P/N 6084-03.
5500 Series PCA Matrix
Figure 2 (Sheet 1 of 2)
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Part Number Identification (Continued)
OUTLET FLOW RATE SETTING
(Note 8)
OUTLET STYLE
(Notes 10 and 12)
CABIN ALTITUDE SETTING
Callout
Code
Flow
lpm at NTPD
(Note 9)
Callout
Code
Altitude
feet (meters)
Callout
Code
Outlet
P/N
Outlet
Type
A
0.5
0
0 (0)
(Note 11)
A
5009 Series
Constant Flow (Metered)
B
2.0
5
5,000 (1524)
B
5041 Series
Constant Flow (Metered)
C
2.5
10
10,000 (3048)
C
5052-00
(Note 13)
Constant Flow (Metered)
E
3.0
15
15,000 (4572)
D
5507 Series
Constant Flow (Metered)
F
4.0
20
20,000 (6096)
E
8572-02
Full Flow (Non-Metered)
G
7.0
23
23,000 (7010)
K
6818-01
Plug
H
8.0
25
25,000 (7620)
L
800503-00
(Note 14)
Full Flow (Non-Metered)
L
4.5
30
30,000 (9144)
M
802856-01
Full Flow (Non-Metered)
X
0
N
36728-01
Full Flow (Non-Metered)
(Replaces DPB153)
Y
FULL
P
802863-02
Full Flow (Non-Metered)
(Cessna Type)
R
10006017
Full Flow (Non-Metered)
(Lockheed Type)
S
10008298
Full Flow (Non-Metered)
T
805760-01
Full Flow (Non-Metered)
Note 8:
Note 9:
Note 10:
Note 11:
Note 12:
There may be 1, 2 or 3 Outlet Flow Rate Setting Callout Codes in the P/N.
Flow at 14.7 psia (760 mm Hg) at 32°F (0°C).
Outlet Style Callout Codes E, L, M, N, P, R, S and T identify full flow (non-metered) outlets.
Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P, R, S or T).
There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA.
Note 13: After Oct 01/81 this outlet was not procurable.
Note 14: After Jun 22/95 this outlet was not procurable.
5500 Series PCA Matrix
Figure 2 (Sheet 2 of 2)
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Part Number Identification (Continued)
RESPIRATOR
REGULATOR ASSY
CYLINDER AND REGULATOR ASSY
CYLINDER FINISH
HARNESS ASSY
Regulator Assy P/N
Callout
Code
Reg P/N
(Type)
Callout
Code
Cylinder P/N
(Note1)
Aluminum Body
(Note 2)
Brass Body
Callout
Code
Finish
(Note 3)
Callout
Code
Harness
P/N
1
6379-2C
(Demand)
A
6084-01
5510-00
5510-10
1
Gray-Green (24159)
A
801660-00
2
6379-2D
(Demand)
B
6084-02
5510-00
5510-10
2
Green (14187)
and
White (17875)
B
801658-00
8
800649-00
(Demand/
Press-Demand)
C
6084-20
5510-03
5510-10
3
Blue (15102)
C
801662-00
9
800649-01
(Demand/
Press-Demand)
D
6084-04
5510-03
5510-13
5
Green (14187)
and
Yellow (13538)
D
801660-01
F
6084-06
5510-03
5510-13
6
Green (24062)
E
801660-03
G
6084-07
5510-03
5510-13
9
Green (24062)
F
801660-05
J
6084-01
5510-05
5510-15 (Note 4)
L
6084-02
5510-05
5510-15 (Note 4)
M
6084-20
5510-05
5510-15 (Note 4)
N
6084-04
5510-08
5510-18
P
6084-04
5510-19 (Note 4)
T
21507-06
803199-04
X
805984-11
803199-05
Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads.
Cylinder P/N's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They
have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having
aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table).
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required.
5600 Series PCA Matrix
Figure 3 (Sheet 1 of 2)
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Part Number Identification (Continued)
OUTLET FLOW RATE SETTING
(Note 5)
OUTLET STYLE
(Note 8)
CABIN ALTITUDE SETTING
Callout Code
Flow
lpm at NTPD
(Note 6)
Callout Code
A
0.5
0
Altitude
feet (meters)
Callout Code
Outlet P/N
Outlet
Type
A
5009 Series
Constant Flow (Metered)
B
2.0
5
0 (0)
(Note 2)
5,000 (1,524)
B
5041 Series
Constant Flow (Metered)
C
2.5
6
6,000 (1,829)
C
Constant Flow (Metered)
D
2.7
7
7,000 (2,134)
D
5052-00
(Note 4)
5507 Series
E
3.0
8
8,000 (2,438)
E
8572-02
Full Flow (Non-Metered)
Constant Flow (Metered)
F
4.0
9
9,000 (2,743)
K
6818-01
Plug
G
7.0
10
10,000 (3,048)
M
802856-01
Full Flow (Non-Metered)
H
8.0
11
11,000 (3,353)
N
K
0.7
12
12,000 (3,658)
P
36728-01
(Note 5)
802863-02
Full Flow (Non-Metered)
(Replaces DPB153)
Full Flow
L
4.5
13
13,000 (3,962)
X
0
14
14,000 (4,267)
Y
Full
15
15,000 (4,572)
16
16,000 (4,877)
17
17,000 (5,182)
18
18,000 (5,486)
19
19,000 (5,791)
20
20,000 (6,096)
21
21,000 (6,401)
22
22,000 (6,706)
23
23,000 (7,010)
24
24,000 (7,315)
25
25,000 (7,620)
26
26,000 (7,925)
27
27,000 (8,230)
28
28,000 (8,534)
29
29,000 (8,839)
30
30,000 (9,144)
Note 5:
Note 6:
Note 7:
Note 8:
There may be 1 or 2 Outlet Flow Rate Setting Callout Codes in the P/N.
Flow at 14.7 psia (760 mm Hg) at 32°F (0°C).
Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M or N).
There may be 1 or 2 Outlet Style Callout Codes in the P/N; however, only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA.
5600 Series PCA Matrix
Figure 3 (Sheet 2 of 2)
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Part Number Identification (Continued)
Part numbers for the 5500 and 5600 Series PCA are made up of a basic series number and callout codes
for respirator regulator assembly (5600 Series only), cylinder and regulator assembly, cylinder finish,
harness assembly, outlet flow rate setting, outlet altitude setting and outlet style.
-
The basic series number identifies a specific PCA (either 5500 or 5600).
-
The respirator regulator assembly callout code (5600 Series PCA only) identifies a respirator regulator
assembly part number.
-
The cylinder and regulator assembly callout code identifies a cylinder part number and regulator
assembly (aluminum or brass construction) part number.
-
The cylinder finish callout code identifies cylinder paint color.
-
The harness assembly callout code identifies the part number of the harness assembly that attaches to
the PCA. Some harness assemblies may include one or more passenger mask assemblies and mask
stowage bags.
-
The outlet flow rate setting callout code identifies the designated flow of oxygen from a constant flow
(metered) or full flow (non-metered) outlet type.
-
The outlet altitude setting callout code identifies the designated cabin altitude of the outlet assembly.
-
The outlet style callout code identifies the outlet assembly part number and outlet type.
Where an ATA compliant P/N is required, the procedure is to remove all dashes form the AVOX Systems
P/N thus creating an identical P/N with no dashes that is complaint with the ATA standard.
NOTE: This type of identicality applies to all P/N’s (that contain dashes) in the PCA Series.
Table 5
Examples of ATA Compliant P/N’s Identical to AVOX Systems P/N
ATA Compliant P/N
5500A1AAE20B
AVOX Systems P/N
5500-A1A-AE20B
56002M1ABG23A
5600-2M1A-BG23A
TASK 35-32-18-870-804
4. Part Number Guidelines
Provided below are important guidelines to identify part numbers for 5500 Series or 5600 Series PCA's and
some examples of PCA configurations.
A. Outlet flow rate settings may be represented by one, two, or three callout codes. The 5500 Series PCA
may have as many as three outlet flow rate setting callout codes; however, the 5600 Series PCA may
only have a maximum of two outlet flow rate setting callout codes. When more than one constant flow
(metered) type outlet is specified, all outlets must be of the same style (outlet flow callout). An outlet flow
callout other than “Full” are for constant flow (metered) type outlet assemblies. An outlet flow callout of
“Full” is specified if the PCA is configured with only full flow (non-metered) type outlet assemblies or a
flow callout of “0” for a PCA configured with a plug.
B. Outlet altitude setting is represented by only one callout code. A PCA configured with either a full flow
(non-metered) type outlet assembly or a plug must have an altitude setting callout code of “0”. All other
outlet types have an altitude setting callout code greater than “0”.
C. Outlet styles may have one or two callout codes. Three outlet types, a constant flow (metered), full flow
(non-metered) or plug can be used on a 5500 Series or 5600 Series PCA. Outlet assemblies attached
to the PCA can only have one outlet part number for a constant flow (metered) outlet type (e.g., 5009
Series) or a full flow (non-metered) outlet type (e.g., 36728-01).
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Part Number Guidelines (Continued)
D. Provided below are examples of some PCA configurations.
 P/N 5500-Q1X-BB25A is a 5500 Series PCA with a P/N 6084-06 cylinder, P/N 5510-17 regulator
assembly, number 24159 gray-green cylinder finish, no harness assembly, and two P/N 5009-2-25
constant flow (metered) type outlet assemblies designated for a cabin altitude of 25,000 ft (7620 m).
 P/N 5500-P1A-YYY0N is a 5500 Series PCA with a P/N 6084-04 cylinder, either a P/N 5510-09
aluminum regulator assembly or P/N 5510-19 brass regulator assembly, number 24159 gray-green
cylinder finish, P/N 801660-00 harness assembly, and three P/N 36728-01 full flow (non-metered) type
outlet assemblies.
 P/N 5500-J6C-BF23BN is a 5500 Series PCA with a P/N 6084-01 cylinder, either a P/N 5510-05
aluminum regulator assembly or a P/N 5510-15 brass regulator assembly, number 24062 green
cylinder finish, P/N 801662-00 harness assembly, one P/N 5041-2-23 constant flow (metered) type
outlet assembly, one P/N 5041-4-23 constant flow (metered) type outlet assembly and one
P/N 36728-01 full flow (non-metered) type outlet assembly. The constant flow (metered) outlet
assemblies are designated for a cabin altitude of 23,000 ft (7010 m).
 P/N 5600-1M3A-F20BM is a 5600 Series PCA with a P/N 6379-2C demand type respirator regulator
assembly, P/N 6084-20 cylinder, either a P/N 5510-05 aluminum regulator assembly or a
P/N 5510-15 brass regulator assembly, number 15102 blue cylinder finish, P/N 801660-00 harness
assembly, one P/N 5041-4-20 constant flow (metered) type outlet assembly, and one P/N 802856-01
full flow (non-metered) type outlet assembly. The constant flow (metered) outlet assembly is
designated for a cabin altitude of 20,000 ft (6100 m).
 P/N 5600-9L1B-E23A is a 5600 Series PCA with a P/N 800649-01 demand/pressure-demand type
respirator regulator assembly, P/N 6084-02 cylinder, either a P/N 5510-05 aluminum regulator
assembly or a P/N 5510-15 brass regulator assembly, number 21459 gray-green cylinder finish,
P/N 801658-00 harness assembly, and one P/N 5009-3-23 constant flow (metered) type outlet
assembly designated for a cabin altitude of 23,000 ft (7010 m).
TASK 35-32-18-870-805
5. Purpose of Equipment
The 5500 Series PCA is a portable oxygen source that contains high-pressure aviation grade oxygen
(per Military Specification MIL-PRF-27210, Type I or SAE AS8010, Type I) for high altitude breathing or
therapeutic use.
The 5600 Series PCA is a dual purpose portable oxygen source that contains high-pressure aviation grade
oxygen (per Military Specification MIL-PRF-27210, Type I or SAE AS8010, Type I) for high altitude
breathing or therapeutic use. In addition to providing a constant flow of supplemental oxygen, like the 5500
Series PCA, the 5600 Series PCA also provides demand or pressure-demand flow capabilities. The 5600
Series PCA, when used with a demand or demand/pressure-demand type mask, will provide protection
from hazardous smoke or fumes.
TASK 35-32-18-870-806
6. Typical Installation
All 5500 and 5600 Series PCA's may be configured with a sling-type carrying strap (harness) that attaches
to the PCA. PCA's may be stored in convenient and accessible locations on the aircraft. When the PCA
must be secured in an aircraft, optional lower (APN 36758-11) and upper (APN 36758-12, -22) Portable
Cylinder Bracket Assemblies are available. Refer to Paragraph 8 for more information on optional Portable
Cylinder Bracket Assemblies.
The number of PCA's required on an aircraft is determined by applicable FAR's, number of passengers,
and the general flight profile of the aircraft.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-870-807
7. Operation
The 5500 Series and 5600 Series PCA's are made up of a respirator regulator assembly (5600 Series
only), high-pressure cylinder, regulator assembly, harness assembly, outlet assemblies and, on some
configurations, mask assemblies stored in harness-mounted storage bags.
Subtask 35-32-18-870-003
A. Respirator Regulator
The 5600 Series PCA is configured with either a demand or demand/pressure-demand type respirator
regulator. The respirator regulator (Figure 4) is attached to the PCA regulator assembly (-1, IPL Figure
9) outlet port as shown.
Respirator Regulator Assembly (Demand Type Shown)
Figure 4
WARNING: DO NOT USE THE P/N 5600-8 OR P/N 5600-9 SERIES PCA WITH THE AVOX P/N
10100 SERIES MASK ASSEMBLY. IF THE P/N 5600-8 OR P/N 5600-9 SERIES PCA IS
USED WITH THE AVOX P/N 10100 SERIES MASK ASSEMBLY, THE PCA MAY NOT
PROVIDE OXYGEN FOR THE FULL RATED DURATION CAUSING SERIOUS
PERSONAL INJURY OR DEATH.
The demand type respirator regulator assembly allows oxygen to flow, on demand, to a demand style
mask assembly (e.g., 10100 Series). Inhalation of oxygen from the demand style mask assembly
removes oxygen from the body (11) of the respirator regulator through outlet port (6).
Removing oxygen from the body (11) causes a pressure drop allowing atmospheric pressure, acting on
the outside of the diaphragm (1), to move the diaphragm inward against the stem of demand valve
assembly (2). The action of the diaphragm opens the demand valve assembly and oxygen flows from
the cylinder (5) through the regulator assembly (4) porting and enters the respirator regulator assembly
body, again raising the pressure in the body. Increased pressure within the body moves the diaphragm
away from the demand valve assembly and stops the flow of oxygen.
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Operation (Continued)
A. Respirator Regulator (Continued)
The demand/pressure-demand style respirator regulator assembly is similar to the demand style
respirator regulator assembly except that a slide button (7) on case cover (9) allows the user to select
demand for donning the mask and pressure-demand mode when using the unit. In the pressuredemand mode the diaphragm is moved inward slightly by the action of a spring loaded plate and lever
assembly (10). The action of the plate and lever assembly creates a slight positive pressure within the
pressure-demand mask assembly (e.g., 10800 Series) before the demand valve assembly stops the
oxygen flow.
The 10800 Series Mask Assembly, equipped with compensated exhalation valve, is designed to be
used with the pressure-demand respirator regulator assembly only. The 10100 Series Mask Assembly is
designed for use only with the demand respirator regulator assembly.
Subtask 35-32-18-870-004
B. Cylinder
The cylinder is a US Department of Transportation (DOT) & Transport Canada (TC) rated pressure
vessel that holds oxygen gas at a nominal working pressure of 1800 to 1850 psig (12.4 - 12.8
MPa). The cylinder is made of steel or of seamless aluminum that is wrapped with Kevlar* fiber.
Information on the cylinder service life and the hydrostatic test frequency requirements can be found in
the CHECK section Table 5003, Cylinder Inspection Frequency.
Subtask 35-32-18-870-005
C. Regulator Assembly
The single inlet regulator assembly is a multiple outlet device that lowers inlet pressure from the cylinder
to the outlet assemblies and to a respirator regulator assembly (5600 Series PCA only). The regulator
assembly has an on/off valve, high-pressure gauge, relief valve assembly, safety outlet assembly,
charging valve assembly and various styles of outlet assemblies attached. A regulator assembly may
have a plug installed as an alternative to an outlet assembly.
Refer to Figure 5 for a cross-sectional view of a regulator assembly shown in the open (“ON”) position.
With the regulator assembly installed in the cylinder, and the handle (15) of the on/off valve in the open
position (fully counterclockwise), the head assembly (14) is not seated on the high-pressure oxygen
inlet orifice (13), allowing oxygen to be supplied to the respirator regulator assembly (5600 Series PCA
only) or the outlet assemblies attached to the regulator assembly. Also, with the on/off valve in the open
position the cylinder can be recharged.
When the handle (15) is in the open position, high-pressure oxygen stored in the cylinder passes into
the inlet orifice (13). High-pressure oxygen and the spring (4) push the thrust pin (7) upward against the
seat assembly (6) preventing flow through the regulator assembly while the opposite end of the thrust
pin (7) acts against a thrust plate (8) and diaphragm (9). One side of the diaphragm is acted upon by an
adjusting spring (10) and the other side by the regulator assembly outlet pressure. The adjusting spring
pushes the diaphragm and thrust plate downward moving the thrust pin away from the seat assembly.
Increasing regulator assembly outlet pressure then moves the diaphragm upward, pushing against the
adjusting spring downward force. Oxygen will flow through the regulator assembly when the force of the
adjusting spring exceeds the regulator assembly outlet pressure acting on the diaphragm and other
forces tending to move the thrust pin against the seat assembly.
When the regulator assembly outlet pressure balances the adjusting spring (10) force, the thrust pin is
moved toward the seat assembly (6) by high-pressure oxygen and spring (4) until a condition of
equilibrium is established and the regulator assembly outlet pressure is maintained. The adjusting
spring (10) is preset to maintain a regulator assembly outlet pressure of approximately 55 psi (0.37
MPa).
* Kevlar is a Registered Trademark of E. I. du Pont de Nemours & Co.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Operation (Continued)
C. Regulator Assembly (Continued)
Regulator Assembly
(Cross Sectional View, 5510 Series Regulator Shown)
Figure 5
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Operation (Continued)
Subtask 35-32-18-870-006
D. Harness Assemblies and Mask Assemblies in Fastener-Mounted Storage Bags.
Most 5500 and 5600 Series PCA's use a harness assembly that is attached to the cylinder with a clamp
near the bottom and a loop around the regulator assembly, allowing the unit to be carried by the
user. Other harness configurations are available and are typically attached to the cylinder using clamps
at the top and bottom of the cylinder.
Typically, PAX mask assemblies are used with fastener-mounted storage bags attached to the cylinder.
Subtask 35-32-18-870-007
E. Outlet Assembly
Ten different outlet style assemblies (300-370, IPL Figures 1A-1J, as applicable) and one outlet port
plug (-395, 396, 397, IPL Figures 1A-1E, 1H, 1J, as applicable) are available for use on the 5500 and
5600 Series PCA. Some outlet assemblies control the flow rate of oxygen from the regulator
assembly. Each outlet has an internal check valve that permits oxygen flow from the regulator only
when a mating connector is attached to the outlet. Refer to Figure 6 for an illustration of available outlet
assemblies and their mating connectors. Other mating connectors (not illustrated in Figure 6) are
available for use with the outlet assemblies shown.
The outlet assembly and mating connector configurations allow a variety of constant flow mask
assemblies to be attached to the 5500 and 5600 Series PCA outlet assemblies. Refer to Table 1 for
accessory mask assemblies for a 5500 Series PCA and Table 3 for accessory mask assemblies for a
5600 Series PCA.
5500 and 5600 Series PCA's use two different types of outlet assemblies, a full flow (non-metered) type
and constant flow (metered) type.
(1) The full flow type outlet assembly contains only a check valve and does not restrict oxygen flow
from the regulator assembly when the check valve is unseated. The full flow outlet assembly is used
to provide an unrestricted flow of oxygen at regulated pressure to a downstream component,
typically a mask-mounted regulator.
(2) The constant flow type outlet assembly, like the full flow type, also contains a check valve which
only allows oxygen flow when unseated. Prior to November 1994, glass wool contained in the outlet
assembly was used to adjust oxygen flow at regulated pressure. Constant flow type outlet
assemblies containing glass wool media are referred to as “adjustable” outlets and are no longer
procurable.
Beginning in November 1994 the 5009-00, 5041-00, and 5507-00 constant flow type “adjustable”
outlet assemblies had product improvements which incorporated fewer parts and eliminated the
task of adjusting the flow rate during testing. Constant flow type outlet assemblies manufactured
after November 1994, having a precision-drilled orifice that controls oxygen flow rate, are referred to
as “precision” outlets. The precision outlet has replaced the adjustable outlet and has not changed
in either fit or function.
Constant flow (metered) “precision” outlet assemblies have flow rate and cabin altitude settings
stamped into the exterior of the outlet body. In addition to the flow rate and altitude settings stamps,
the precision outlets (manufactured after November 1994) have special markings on the outlet body
to help identify the outlet. Refer to Figure 7 for details of the special markings stamped into the
”precision” outlet body.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Operation (Continued)
E. Outlet Assembly (Continued)
Outlet Assembly and Mating Connector Combinations
Figure 6
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Operation (Continued)
5009, 5041, and 5507 Series “Precision” Outlet Assembly Markings
Figure 7
Subtask 35-32-18-870-008
F. Regulator Subassemblies
The following subassemblies attach to the regulator assembly.
(1) Charging valve assembly
Refer to Figure 8.
The charging valve assembly is used to fill the cylinder with high-pressure oxygen. Because the
charging valve assembly is located in the low-pressure section of the regulator assembly, the
on/off valve (-10, 11, IPL Fig. 9) must be open to allow oxygen to flow into the cylinder. Highpressure oxygen applied to the charging valve assembly inlet (1) forces valve core (2) away from
the seat in the charging valve assembly body, and flows through porting into the oxygen cylinder.
When high-pressure oxygen is removed from the charging valve assembly, the valve core moves
toward the seat in the charging valve assembly body and stops the flow of oxygen.
A filler cap (160, IPL Fig. 9) prevents contamination of the valve inlet and also provides a secondary
seal.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Operation (Continued)
F. Regulator Subassemblies (Continued)
Charging Valve Assembly
Figure 8
(2) Relief Valve Assembly
Refer to Figure 9.
The relief valve assembly, installed in the low-pressure section of the regulator assembly, protects
the outlets from over-pressure. The relief valve assembly will open and close as needed and is
continuously available for over-pressure conditions.
Pressure greater than 90 psig (0.62 MPa), at regulator assembly outlet, will force the poppet
assembly (1) away from the seat (6) in the body (2) of the relief valve assembly allowing oxygen to
be vented through an opening in the relief valve assembly body. When pressure at the regulator
assembly outlet is equal to or less than 90 psig (0.62 MPa) a spring (3) forces the poppet against
the seat and stops the flow of oxygen.
Relief Valve Assembly
Figure 9
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-870-808
8. Optional PCA Mounting Bracket Set
Bracket assemblies, sold and shipped separately as optional accessories, may be used to secure certain
PCA configurations within an aircraft.
A bracket set is made up of one lower bracket and one upper bracket. The lower bracket (APN 36758-11)
supports the base of the cylinder. Slots in the lower bracket permit adjustability for mounting purposes. The
upper bracket (APN 36758-12 or APN 36758-22), equipped with a quick release clamp or strap, secures the
cylinder.
For additional information including availability and nominal dimensions of optional Mounting Bracket
Assemblies APN 36758-11, -12, -22, refer to AVOX Systems ACMM 35-37-38.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TESTING AND FAULT ISOLATION
TASK 35-32-18-700-801
1. General
This section contains the testing and fault isolation procedures used to evaluate performance of the 5500
and 5600 Series Portable Cylinder Assembly (PCA). Should the PCA need repair or replacement parts
installed, the PCA must pass the appropriate test requirements before the unit is available for use. All tests
in this section must be performed on a PCA that has been overhauled.
Should a failure occur during test procedures, refer to the Troubleshooting Chart (Table 1008) for fault
isolation techniques.
Unless noted otherwise, the tests contained in this section apply to all 5500 and 5600 Series PCA. Tests
should be accomplished in a shop proper for repair of high pressure aviation oxygen equipment with an
environment maintained within the limits specified below.
Temperature: 59 - 95°F (15 - 35°C)
Relative Humidity: 5 - 95 Percent
Also, unless noted otherwise, Flowmeters (Table 1002) are open to the atmosphere at the outlet side
(exhaust), and a Draft Gauge (Table 1002) specified in a test setup must be connected as follows.
- For suction pressure (negative pressure) measurements the test setup connection must be placed on
the port of the Draft Gauge labeled “low” or “suction.” The other port (labeled “hi” or “pressure”) will be
open to the atmosphere.
- For pressure (positive pressure) measurements the test setup connection must be placed on the port
of the Draft Gauge labeled “hi” or “pressure.” The other port (labeled “low” or “suction”) will be open to
the atmosphere.
Refer to the CHECK section for cylinder hydrostatic test requirements.
Refer to the ILLUSTRATED PARTS LISTS section of this manual for the item numbers given in
parentheses.
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -500D, unless otherwise noted.
WARNING: FAILURE TO USE ONLY PURE, TEST GAS (NOT OIL PUMPED) MAY CAUSE AN
EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH.
Oxygen contaminated with oil can ignite with explosive force. Do not, under any circumstances use oil
pumped test gas. Even a minute quantity of oil will cause contamination of the PCA and test equipment.
WARNING: FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE PCA, COMPONENT PARTS,
OR TEST SETUP PRIOR TO DISASSEMBLY OF ANY PART MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or due
to equipment failure, the released energy can be highly destructive if not properly controlled. Fully
discharge the oxygen from the PCA, component parts, and test setup prior to disassembly of any part.
WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR
SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CONSUMABLE
TEST MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL
INJURY, ILLNESS, OR DEATH.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. General (Continued)
Some consumable test materials used in this manual may be hazardous under certain conditions. Material
Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling
potentially hazardous substances which may affect health risks, storage, disposal, and other workplace
safety factors.
TASK 35-32-18-99E-801
2. Reference Documents
A list of applicable reference documents is given in Table 1001.
Table 1001
Reference Documents
DOCUMENT NUMBER
DOCUMENT NAME
ORDERING INFORMATION
AS8010
Aviators Breathing Oxygen Purity Standard
MIL-PRF-25567,
Military Specification
Leak Detection Compound, Oxygen Systems
MIL-PRF-27210
Military Specification
Oxygen, Aviator’s Breathing, Liquid and Gas
SAE International
Warrendale, PA 15096-0001
USA
Standardization Documents Order Desk
Building 4D, 700 Robbins Avenue
Philadelphia, PA
19111-5094 USA
A-A-59503
Federal Specification
Nitrogen, Technical
A-A-58092
Commercial Item Description
Tape Antiseize, Polytetrafluoroethylene
Standard Test Method for Leaks Using Bubble
Emission Techniques
ASTM E 515-05
General Services Administration
1800 F Street
Washington, DC 20405 USA
ASTM International
100 Barr Harbor
PO Box C700
West Conshohocken, PA 19428-2959
USA (V1Y2S6)
www.astm.org
TASK 35-32-18-94B-801
3. Special Tools, Fixtures, and Test Equipment
Special tools, fixtures, and test equipment recommended are given in Table 1002. Special tools, fixtures,
and test equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each
item listed is required. Tools, Fixtures and equipment not shown in Table 1002 are standard shop tools,
fixtures and equipment. Equivalents may be substituted.
Table 1002
Special Tools, Fixtures, and Test Equipment
NOMENCLATURE
Pressure Gauge
(minimum accuracy ±0.25% full scale)
0 - 100 psig (0 - 0.69 MPa)
0 - 200 psig (0 - 1.38 MPa)
0 - 2000 psig (0 - 13.8 MPa)
EFFECTIVITY: ALL
Revision 2
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
1404 Series
Ametek (US Gauge)
Sellersville, PA 18960-2625
USA (V61349)
35-32-18
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20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Special Tools, Fixtures, and Test Equipment (Continued)
Table 1002
Special Tools, Fixtures, and Test Equipment
NOMENCLATURE
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Vent Valve
0.250 in. - 18 ANPT Threads
P4T Series
B-4P4T4
Whitey Co.
Highland Heights, OH 44134-1533
USA (V12623)
Test Regulator
0 - 2500 psig (0 - 17.2 MPa)
Outlet Pressure
44-1110 Series
44-1114-24
0 - 250 psig (0 - 1.72 MPa)
Outlet Pressure
26-1600 Series
26-1612-24
Flowmeter (minimum accuracy ±2% full scale)
5.0 - 50 ccm
13.6 - 136 ccm
0.62 - 6.20 lpm
12.6 - 126 lpm
1110 Series
1110CC21ABGAA
1110CC11BBGAA
1110CC71DBGAA
1110CJ42CBGAA
Mating Connector for
800503-00, 5009-00, 5009 Series Outlet Assy
5041-00, 5041 Series Outlet Assy
5507-00, 5077 Series Outlet Assy
5052-00 Outlet Assy
10003566, 802856-01 Outlet Assy
36728-01, DPB153 Outlet Assy
10008298 Outlet Assy
10006017 Outlet Assy
802863-02 Outlet Assy
8572-02 Outlet Assy
5065-10
29559-00
14807-00
5067-08
802857-01
36857-01
10007498
LAC672163-103 (Lockheed)
802627-01
8570 Series
Tescom Corp.
Elk River, MN 55330-2445
USA (V5H642)
Emerson Electric Co.
Brooks Instruments Division
Hatfield, PA 19440-3052
USA (V4ZW64)
Whitey Co.
Highland Heights, OH 44134-1533
USA (V12623)
Shut Off Valve (2 required)
Flow Control Valve
Needle Valve
Regulator Test Adapter
0.500 - 14 ANPT x 0.250 - 18 ANPT Threads
1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads
0.750 - 16UNF2A x 0.250 - 18 ANPT Threads
1 Series
18 Series
1 Series
Graduated Cylinder
5 cc Capacity
Low Pressure Regulator
Vac to 2 psig (Vac to 14 kPa)
(Vac to 55 in. WC)
---
Local Vendor
16 Series
16112J
Note: REG requires both VAC
and PRESS to operate.
Maximum inlet pressure is 250
psig (1.72 MPa).
Fairchild Industrial Products Co.
Winston-Salem, NC 27103-6708
USA (V07282)
EFFECTIVITY: ALL
Revision 2
P/N B-1VF4
P/N B-18RF8
P/N B-1RF4
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
803213-S58-12
803213-S58-10
803213-S58-1
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
35-32-18
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Special Tools, Fixtures, and Test Equipment (Continued)
Table 1002 (Continued)
Special Tools, Fixtures, and Test Equipment
PART NUMBER
(or DESCRIPTION)
NOMENCLATURE
Respirator Regulator Mating Connector
Screw Type - Used with respirator regulator assy
P/N 6379-2C (on 5600-1 Series PCA) or
P/N 800649-00 (on 5600-8 Series PCA)
Respirator Regulator Mating Connector
AN Type - Used with respirator regulator assy
P/N 6379-2D (on 5600-2 Series PCA) or
P/N 800649-01 (on 5600-9 Series PCA)
Draft Gauge
(minimum accuracy ±2% full scale)
-5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC)
Differential Pressure
0 to 15 in. WC (0 - 38 cm WC)
MANUFACTURER
(VENDOR CODE)
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
6210-00
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
13822-00
2000 Series Magnehelic*
2310-A-321
Dwyer Instruments Inc.
Michigan City, IN 46360-0373
USA (V85274)
2015-A-321
* Magnehelic is a Registered Trademark of Dwyer Instruments Inc.
TASK 35-32-18-94A-801
4. Consumable Test Materials
A list of consumable test materials is given in Table 1003. Equivalent materials may be substituted. All flow
rates specified are for oxygen test gas at NTPD.
Table 1003
Consumable Test Materials
MATERIAL
DESCRIPTION
MANUFACTURER (VENDOR CODE)
Test Gas
1850 psig (12.76 MPa) min press
Oxygen
MIL-PRF-27210, Type I or AS8010 Type I
(Refer to NOTE 1 and NOTE 2)
PTFE Ribbon Tape
CID A-A-58092, size 1
MIL-PRF-25567, Type 1
Local Vendor
Thread Sealing Tape
0.250 in. (0.635 cm) wide
Leak Detection Compound, Oxygen
Systems
Local Vendor
ASSIST Online Database
Document Automation and Production
Service
Building 4/D, 700 Robbins Avenue
Philadelphia, PA 19111-5094
NOTE 1: Oxygen (MIL-PRF-27210, Type I) is the test gas specified in the test procedures in this section of the manual. If water
pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test parameters must
have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the
test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order Desk, Building 4D,
700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE International,
Warrendale, PA 15096-0001, USA.)
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification
A-A-59503 is available from: General Services Administration, 1800F Street, Washington, DC 20405 USA)
Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I. A copy of AS8010 is available from SAE
International, Warrendale, PA 15096-0001, USA
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-700-802
5. Relief Valve Assembly (320 thru 340, IPL Fig. 9) Test
Refer to Figure 1001, Table 1002 and Table 1003.
A relief valve which does not pass the following test must be replaced.
Subtask 35-32-18-790-001
A. Leakage
Close the Vent Valve and slowly apply a pressure of 90 psig (0.62 MPa) to the relief valve
assembly. There must be zero leakage from the relief valve assembly. No bubbles in the Leak Detection
Compound at the relief valve assembly outlet is an indication of zero leakage.
Subtask 35-32-18-720-001
B. Flow
Remove the relief valve assembly from the Leak Detection Compound and apply 135 psig
(0.93 MPa) to the relief valve assembly. The relief valve assembly must allow oxygen to flow through
the outlet opening.
Subtask 35-32-18-790-002
C. Pressure to Close
Lower the inlet pressure to 89 psig (0.61 MPa); the relief valve assembly must reseat. Immerse the relief
valve assembly in Leak Detection Compound. There must be zero leakage from the relief valve
assembly.
Reduce oxygen supply pressure to 0 psig (0 MPa) and remove the relief valve assembly from the test
setup. Dry relief valve assembly in clean, dry air.
Relief Valve Assembly Test Setup
Figure 1001
TASK 35-32-18-700-803
6. Outlet Assembly Test (300-370, as applicable, IPL Figures 1A thru 1J)
Test applies to all outlet assemblies unless noted otherwise.
Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant flow
(metered) outlet assembly is an “adjustable” type (300, 310, 320, 370, IPL Figures 1A thru 1J, as
applicable) or “precision” type (305, 315, 325, IPL Figures 1A thru 1J, as applicable).
Refer to Figure 1002, Table 1002 and Table 1003.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
6. Outlet Assembly Test (Continued)
Subtask 35-32-18-790-003
A. Full Flow (non-metered) Outlet Assemblies (330 thru 355, as applicable, IPL Figures 1A thru 1J)
CAUTION: FAILURE TO DISCONNECT THE FLOWMETER WHILE TESTING A FULL-FLOW
OUTLET ASSEMBLY MAY DAMAGE THE FLOWMETER BECAUSE OF THE HIGH
FLOW RATE OR PRESSURE POSSIBLE.
(1) Disconnect the Flowmeter from the test setup.
(2) Plug the outlet side of the applicable Mating Connector.
(3) Apply Leak Detection Compound to the connection between the outlet assembly (330 thru 355, as
applicable, IPL Figures 1A thru 1J) and the Mating Connector. Adjust the Test Regulator to a
pressure of 125 psig (0.862 MPa), as indicated on the Pressure Gauge.
(4) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Detection Compound are an indication of leakage.
(5) Reduce pressure to 55 ±2 psig (0.38 ±0.014 MPa).
(6) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(7) Reduce pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using
clean, dry, oil-free air.
(8) Repeat paragraphs 6.A.(1) thru 6.A.(7) for each full-flow outlet assembly (330 thru 355, as
applicable, IPL Figures 1A thru 1J).
(9) Connect the Flowmeter (previously removed) to the test setup.
Outlet Assembly Test Setup
Figure 1002
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
6. Outlet Assembly Test (Continued)
Subtask 35-32-18-790-004
B. Leak Test of Test Setup
Prior to testing constant flow (metered) outlet assemblies (300-325, 370, IPL Figures 1A thru 1J, as
applicable), the test setup must be checked for leaks.
NOTE: Leaks in the test setup may cause errors in the measured flow rates.
(1) Apply Leak Detection Compound to all connections in the test setup between the Mating Connector
and the Flowmeter.
(2) Apply 55 psig (0.38 MPa) pressure to the outlet assembly.
(3) There must be no leakage between the Mating Connector and the Flowmeter. Bubbles from the
Leak Detection Compound are an indication of leakage.
(4) Tighten any connections that leak.
(5) Reduce inlet pressure to 0 psig (0 MPa).
Subtask 35-32-18-720-002
C. Constant Flow (metered) “Precision” Type Outlet Assemblies (305, 315, 325, IPL Figures 1A thru 1J, as
applicable).
(1) Apply Leak Detection Compound to the connection between the outlet assembly and the Mating
Connector.
(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly.
(3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Detection Compound are an indication of leakage.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1004.
NOTE: Specifications given in Table 1004 correspond to flow rate and altitude settings marked on
the outlet assembly being tested.
(5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(6) Reduce inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry
using clean, dry, oil-free air.
(7) Repeat paragraphs 6.C.(1) thru 6.C.(6) for each “precision” type constant flow outlet assembly (305,
315, 325, IPL Figures 1A thru 1J).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
6.
Outlet Assembly Test (Continued)
Table 1004
Flow Rate Requirements for Precision Outlet Assembly
Altitude Setting (shown on outlet body)
Outlet Flow Rate
ft x 1000 (m x 1000)
Setting
5
(1.52)
10
(3.05)
15
(4.57)
20 (6.10)
23 (7.01)
25 (7.62)
30 (9.14)
(shown on outlet
Required Ground Level Flow Rate
body)
lpm at STPD
(Min – Max) lpm at NTPD
0.5
N/A
0.95 - 1.05
0.95 - 1.05
0.95 - 1.05
0.95 - 1.05
2
2.47 - 2.73
2.47 - 2.73
2.66 - 2.94
2.66 - 2.94
2.66 - 2.94
2.66 - 2.94
2.66 - 2.94
2.5
N/A
3.23 - 3.57
3.23 - 3.57
3.23 - 3.57
3.23 - 3.57
3
N/A
3.90 - 4.30
3.90 - 4.30
3.90 - 4.30
3.90 - 4.30
4
4.75 - 5.25
4.75 - 5.25
4.94 - 5.46
4.94 - 5.46
4.94 - 5.46
4.94 - 5.46
4.94 - 5.46
4.5
N/A
5.60 - 6.20
5.60 - 6.20
5.60 - 6.20
5.60 - 6.20
7
N/A
8.46 - 9.34
8.46 - 9.34
8.46 - 9.34
8.46 - 9.34
8
N/A
9.50 - 10.50 9.50 - 10.50 9.50 - 10.50 9.50 - 10.50
How To Use This Table:
1. Find the outlet flow rate setting in the left column (e.g., 2 lpm).
2. Follow the row across to the altitude setting (e.g., 23,000 feet or 7,010 meters).
3. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max
range for the Required Ground Level Flow Rate (e.g., 2.66 - 2.94 lpm).
Subtask 35-32-18-720-003
D. Constant Flow (metered) “Adjustable” Type Outlet Assemblies (300, 310, 320, 370, IPL Figures 1A
thru 1J, as applicable)
(1) Apply Leak Detection Compound to the connection between the outlet assembly and the Mating
Connector.
(2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly.
(3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from
the Leak Detection Compound are an indication of leakage.
(4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range
shown in Table 1005.
(a) If the flow rate is within the required flow range in Table 1005, proceed to Step 5.
(b) If the flow rate is not within specifications given in Table 1005, discard the “Adjustable” Type
Outlet Assembly (300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable), and replace with a
Precision Outlet Assembly. Refer to IPL Table 1, Sheets 1 thru 5 to select the proper precision
outlet assembly.
(5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a
total of five times. The outlet assembly must not bind, stick, or malfunction.
(6) Reduce the inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and
dry using clean, dry, oil-free air.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
6. Outlet Assembly Test (Continued)
D.Constant Flow (metered) “Adjustable” Type Outlet Assemblies (Continued)
(7) Repeat paragraphs 6.D.(1) thru 6.D.(6) for each “adjustable” type constant flow outlet assembly
(300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable).
Table 1005
Flow Rate Requirements for Adjustable Outlet Assembly
Altitude Setting (shown on outlet body)
Outlet Flow Rate
ft x 1000 (m x 1000)
Setting
5
(1.52)
10
(3.05)
15
(4.57)
20 (6.10)
23 (7.01)
25 (7.62)
30 (9.14)
(shown on outlet
Required Ground Level Flow Rate
body)
lpm at STPD
(Min – Max) lpm at NTPD
0.5
0.67 - 0.74
0.86 - 0.95
0.90 - 1.00
0.92 - 1.02
0.94 - 1.04
0.95 - 1.05
1.03 - 1.13
2
2.33 - 2.57
2.50 - 2.76
2.58 - 2.86
2.64 - 2.92
2.68 - 2.96
2.70 - 2.98
2.76 - 3.06
2.5
2.91 - 3.21
3.04 - 3.36
3.09 - 3.41
3.23 - 3.57
3.26 - 3.60
3.28 - 3.62
3.30 - 3.64
2.7
3.16 - 3.50
3.33 - 3.69
3.39 - 3.75
3.46 - 3.82
3.50 - 3.86
3.52 - 3.90
3.58 - 3.96
3
3.44 - 3.80
3.66 - 4.04
3.77 - 4.17
3.85 - 4.25
3.91 - 4.33
3.94 - 4.36
3.99 - 4.41
4
4.59 - 5.07
4.72 - 5.22
4.85 - 5.37
4.94 - 5.46
5.00 - 5.52
5.04 - 5.58
5.11 - 5.65
7
7.98 - 8.82
8.12 - 8.98
8.27 - 9.15
8.36 - 9.24
8.43 - 9.31
8.46 - 9.36
8.55 - 9.45
8
9.12 - 10.08 9.26 - 10.24 9.41 - 10.40 9.50 - 10.50 9.57 - 10.57 9.60 - 10.62 9.74 - 10.76
How To Use This Table:
4. Find the outlet flow rate setting in the left column (e.g., 2 lpm).
5. Follow the row across to the altitude setting column (e.g., 23,000 feet or 7,010 meters).
6. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max
range for the Required Ground Level Flow Rate (e.g., 2.68 - 2.96 lpm).
TASK 35-32-18-700-804
7. Respirator Regulator (110, IPL Fig. 1H; 115, IPL Figure 1J) Tests
Refer to IPL Fig. 3 unless noted otherwise.
These tests apply to all respirator regulators (-1 thru -2A) unless noted otherwise.
For demand/pressure-demand respirator regulator (-2, -2A), put the slide button (170) on the case cover
(190) in the demand mode unless noted otherwise.
Subtask 35-32-18-790-005
A. Demand Valve Assembly (240) Leakage
Refer to Figure 1003, Table 1002 and Table 1003.
(1) Observe the Pressure Gauge and apply 35 psig (0.24 MPa) pressure to the respirator regulator
inlet.
(2) Measure the demand valve assembly leakage (if present) with Flowmeter. Leakage must not be
more than 10 ccm NTPD.
(3) Increase the inlet pressure to 75 psig (0.52 MPa). The demand valve assembly leakage
(if present) must not be more than 10 ccm NTPD.
(4) Reduce the inlet pressure to 0 psig (0 MPa) and remove the respirator regulator from the test setup.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Respirator Regulator (Continued)
Demand Valve Assembly Leakage Test Setup
Figure 1003
Subtask 35-32-18-790-006
B. Inward Leakage Test
Refer to Figure 1004, Table 1002 and Table 1003.
(1) Seal the respirator regulator inlet port.
(2) Apply a negative pressure of 1 in. WC, as indicated on Draft Gauge, to the outlet of the respirator
regulator.
(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.
Subtask 35-32-18-790-007
C. Outward Leakage Test
Refer to Figure 1004, Table 1002 and Table 1003.
(1) Seal the respirator regulator inlet port.
(2) Apply a positive pressure of 12 in. WC, as indicated on the Draft Gauge, to the outlet of the
respirator regulator.
(3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Respirator Regulator (Continued)
Inward/Outward Leakage Test Setup
Figure 1004
Subtask 35-32-18-720-004
D. Flow Test
Refer to Figure 1005, Table 1002 and Table 1003.
(1) Demand type respirator regulators, (-1 thru -2A, IPL Figure 3)
This test applies to all demand type regulators, (-1 thru -2A, IPL Figure 3)
(a) Close the Shut Off Valve, Flow Control Valve and Needle Valve.
(b) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
respirator regulator.
(c) Apply vacuum to the test setup.
(d) Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a flow of 20 lpm NTPD.
(e) Carefully open the Shut Off Valve. Compare the respirator regulator outlet suction pressure
indicated on the Draft Gauge with requirements in Table 1006.
(f) Repeat paragraph 7.D.(1) for all flow rates (at inlet pressures) given in Table 1006.
(g) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Respirator Regulator (Continued)
D. Flow Test (Continued)
Flow Test Setup
Figure 1005
Table 1006
Flow Test Requirements for Demand Mode Respirator Regulators
REG INLET PRESSURE
psig (MPa)
REGULATOR OUTLET
FLOW RATE
lpm at NTPD
MAX OUTLET SUCTION
PRESSURE
in. WC
20
70
100
20
70
100
-0.75
-1.55
-2.00
-0.75
-1.55
-2.00
40 (0.28)
60 (0.41)
(2) Demand/Pressure-Demand type respirator regulator (-2, -2A, IPL Figure 3)
This test applies only to demand/pressure-demand type respirator regulators (-2, -2A, IPL Fig. 3).
(a) Put the slide button (170) on the case cover (190) in the pressure-demand mode.
(b) Close Shut Off Valve, Flow Control Valve and Needle Valve.
(c) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the
respirator regulator.
(d) Apply vacuum to the test setup.
(e) Open the Shut Off Valve. Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a
flow of 20 lpm NTPD.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7. Respirator Regulator (Continued)
D. Flow Test (Continued)
(f) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements in Table 1007.
WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY
RESULT IN INJURY TO THE HANDS.
(g) If the outlet pressure indicated on the Draft Gauge is not in agreement with the requirements
found in Table 1007, adjust the compression spring (140).
NOTE: Carefully and in small increments, bend the ends of the compression spring (140)
closer together (inward) to reduce the outlet pressure or farther apart (outward) to
increase the outlet pressure.
(h) Repeat paragraph 7.D.(2)(a) thru 7.D.(2)(f) for a flow rate of 100 lpm NTPD (at inlet pressures)
given in Table 1007.
(j) Close the Flow Control Valve.
(k) Slowly adjust the Needle Valve until Flowmeter No. 1 indicates a flow of 0.01 lpm NTPD.
(l) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the
requirements found in Table 1007 for the respirator regulator inlet pressures of 40 and 60 psig
(0.28 and 0.41 MPa).
(m) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).
Table 1007
Flow Test Requirements for Pressure-Demand Mode Respirator Regulators
REG INLET PRESSURE
psig (MPa)
40 (0.28)
60 (0.41)
REGULATOR OUTLET
FLOW RATE
lpm at NTPD
20
100
0.01
20
100
0.01
ALLOWABLE
OUTLET PRESSURE
in. WC
+0.5 to +2.0
+0.5 to +2.0
+0.5 to +2.5
+0.5 to +2.0
+0.5 to +2.0
+0.5 to +2.5
TASK 35-32-18-780-801
8. Regulator Assembly (-1 thru -1E, IPL Fig. 9) Output Pressure Test
Refer to IPL Fig. 9 unless noted otherwise.
The regulator assembly must have the output pressure set correctly and checked for repeatability so that
the outlet assemblies will provide the required flows.
Refer to Figure 1006, Table 1002 and Table 1003.
A. Make sure that the on/off valve (-10, 11) is in the closed position (fully clockwise). Insert the appropriate
Mating Connector into any outlet assembly and discharge any pressure remaining in the regulator
assembly. Remove the Mating Connector.
B. Remove the relief valve assembly (320 thru 340) and install the Pressure Gauge.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
8. Regulator Assembly (Continued)
C. Remove one outlet assembly (300 thru 370, IPL Figures 1A thru 1J, as applicable) or plug (-395, -396,
-397, as applicable, IPL Figures 1A thru 1E, 1H, 1J) from the body (510 thru -550, IPL Figure 9).
Connect the Needle Valve and Flowmeter where the outlet assembly or plug was removed. Close the
Needle Valve.
D. Apply 1800 psig (12.41 MPa) pressure to the inlet of the regulator assembly.
E. Rotate the handle (30) counterclockwise to open the on/off valve.
F. Carefully open and adjust the Needle Valve until the Flowmeter indicates 4.0 lpm NTPD.
G. The regulator assembly output pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig
(0.38 ±0.014 MPa). If necessary, adjust the regulator output pressure as follows.
NOTE: After the initial regulator output pressure adjustment is made at 55 ±2 psig (0.38 ±0.014 MPa),
further adjustments are to be made only if noted.
(1) If necessary, refer to the DISASSEMBLY section to remove the screws (360) and identification plate
(350) from the case (380).
(2) Turn the setscrew (370) until the Pressure Gauge indicates 55 ±2 psig (0.38 ±0.014 MPa).
NOTE: Turn the setscrew in (clockwise) to increase the output pressure. AVOX Systems
recommends that the pressure be set near 57 psig (0.39 MPa) initially.
H. Put the on/off valve in the closed position, then in the open position.
J. Observe the flow indicated on the Flowmeter and adjust, if necessary, to 4.0 lpm using the Needle
Valve. With a flow rate set at 4.0 lpm the regulator assembly output pressure, as indicated on the
Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa).
K. Repeat paragraph 8.H. and 8.J. ten times. With a flow rate set at 4.0 lpm the regulator assembly output
pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa).
L. Close the Needle Valve and make sure that the flow indicated on the Flowmeter is 0 lpm.
M. The pressure indicated on the Pressure Gauge must be less than or equal to 75 psig (0.52 MPa).
N. Allow the regulator assembly to remain pressurized for 24 hours. Repeat paragraph 8.J.
P. If necessary, refer to paragraph 8.G. and adjust the regulator outlet pressure to 55 ±2 psig
(0.38 ±0.014 MPa).
Q. Repeat paragraph 8.H. thru 8.M.
R. Reduce the regulator assembly inlet pressure to 0 psig (0 MPa). Open the Needle Valve and discharge
any pressure remaining in the regulator assembly.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
8. Regulator Assembly (Continued)
S. Remove the Needle Valve and Pressure Gauge from the regulator assembly. Refer to the ASSEMBLY
section and reinstall the outlet assembly (300 thru 370, as applicable, IPL Figures 1A thru 1J), plug
(-395, -396, -397, as applicable, IPL Figures 1A thru 1E, 1H, 1J), screws (360, IPL Figure 9) and
identification plate (350) previously removed.
Output Pressure Test Setup
Figure 1006
TASK 35-32-18-780-802
9. Gauge (290 thru -310, IPL Fig. 9) Accuracy Test
Refer to IPL Fig. 9 unless noted otherwise.
Refer to Figure 1007, Table 1002 and Table 1003.
A. Close the Vent Valve.
B. Apply 1800 psig (12.41 MPa) pressure to the test setup, as indicated on the Pressure Gauge. The
pressure indicated on the gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of pressure
indicated on the test setup Pressure Gauge.
C. Repeat paragraph 9.B. at test setup pressure of 1000 psig (6.89 MPa). The pressure indicated on the
gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of the pressure indicated on the test setup
Pressure Gauge.
D. Reduce the inlet pressure of the test setup to 0 psig (0 MPa). The pressure indicated on the gauge
(290 thru -310) must be within +-75 psig (+-0.52 MPa) of the pressure indicated on the test setup
Pressure Gauge.
E. Open the Vent Valve and remove the gauge (290 thru -310).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
9. Gauge Accuracy Test (Continued)
Gauge Accuracy Test Setup
Figure 1007
TASK 35-32-18-700-805
10. Valve (-10, 11, IPL Fig. 9) Torque Test
Refer to IPL Fig. 9 unless noted otherwise.
Refer to Figure 1008, Table 1002 and Table 1003.
A. Refer to the DISASSEMBLY section and remove the identification plate (20), nut (40A), handle (30),
spring washer (60) and flat washer (70) from the on/off valve (-10, 11).
B. Apply 1800 psig (12.41 MPa) to the inlet of the regulator assembly (-1 thru -1E).
C. Using the torque wrench rotate the stem (100) counterclockwise one full turn. The torque required to
rotate the stem one full turn must not be more than 16 in⋅lbs (1.8 N⋅m).
D. Using the torque wrench, and applying a torque of not more than 16 in⋅lbs (1.8 N⋅m), rotate the stem
(100) clockwise until the on/off valve (-10, 11) is closed.
E. Attach the appropriate Mating Connector to any outlet assembly and discharge any pressure remaining
in the regulator assembly.
F. Attach the hose connecting the Graduated Cylinder and the Mating Connector. Leakage, if present,
must not be more than 5 cc in one hour.
G. Remove the hose connecting the Graduated Cylinder and the Mating Connector. Remove the Mating
Connector from the outlet assembly.
H. Refer to the ASSEMBLY section and install the identification plate (20), nut (40A), handle (30), spring
washer (60), and flat washer (70) previously removed.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
10. Valve Torque Test (Continued)
Valve Torque Test Setup
Figure 1008
TASK 35-32-18-700-806
11. PCA (-1, -2, -3, -4 (as applicable), IPL Figures 1A thru 1J) Final Test
Refer to IPL Fig. 9 unless noted otherwise.
Make sure the PCA is fully charged [1800 psig (12.41 MPa) minimum] before testing for external
leakage. Refer to the ASSEMBLY section for PCA charging procedure.
Subtask 35-32-18-790-008
A. External Leakage
(1) Apply Leak Test Solution to all PCA external surfaces.
(2) Rotate the handle (30) counterclockwise to open the on/off valve (-10, 11).
(3) External leakage from all PCA external surfaces must be zero. Bubbles from the Leak Test Solution
are an indication that the PCA is leaking.
(4) Perform a latent leakage test. (Keep the on/off valve in the open position for 24 hours and recheck
the PCA for external leakage.)
(a) Why do a Latent Leak Test? (Incorporating SIL-35-125)
1
The purpose of the latent test is to determine if the unit will leak in the future.
2
This is done by doing a leak test two times.
3
The first leak test is done right after re-filling the cylinder (Steps 11.A.(1) thru 11.A.(3)).
4
The second test is done after a waiting period of 24 hours (Step 11.A.(4)).
5
The waiting period allows the cylinder assembly to completely reach a stable temperature
and is an indication of the integrity of the repair of overhaul actions.
(b) When To Do a Latent Leak Test
1
The latent leak test is only done after a cylinder assembly has been repaired, overhauled or
been hydrostatically tested.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. PCA (-1, -2, -3, -4 (as applicable), IPL Figures 1A thru 1J) Final Test (Continued)
A. External Leakage (Continued)
(4) Perform a latent leakage test. (Continued)
(b) When To Do a Latent Leak Test (Continued)
2
If a cylinder assembly has been trans-filled but not repaired, overhauled or disassembled,
then a latent leak test is not required.
(5) Put the on/off valve in the closed position. Insert the applicable Mating Connector into any outlet
assembly and discharge any remaining pressure in the regulator assembly. Remove the Mating
Connector.
Subtask 35-32-18-720-005
B. Functional Test
Perform a functional test of the PCA by connecting an appropriate mask to each outlet assembly to
assure the flow of oxygen.
Additionally, if the PCA is a 5600 Series (equipped with a respirator regulator assembly), also connect
a demand type or demand/pressure-demand type mask assembly (as appropriate) to the respirator
regulator assembly. Put on the face mask assembly and breathe to assure the flow of oxygen.
12. Fault Isolation
Refer to Table 1008 for troubleshooting problems, causes, and solutions.
Table 1008
Troubleshooting Chart
TROUBLE
PROBABLE CAUSE
SOLUTION
Malfunctioning or damaged relief valve
assembly.
Replace relief valve assembly.
Outlet assy and mating connector not
connected properly.
Disconnect and reconnect outlet assy
and mating connector.
Mating connector worn or damaged.
Replace mating connector.
Outlet assy worn or damaged.
Replace worn parts or replace outlet
assy.
Contaminated, worn, or damaged outlet
assy.
If a “precision” type outlet assembly,
clean or replace outlet assy.
RELIEF VALVE ASSEMBLY TEST (PARA 5.)
Relief valve assembly (320 thru 340, IPL Figure
9) operation pressure is out of limits.
OUTLET ASSEMBLY TEST (PARA 6.)
Outlet assy (300 thru 370, IPL Figures 1A thru
1J, as applicable) leaks at connection to mating
connector.
Outlet assy (300 thru 370, IPL Figures 1A thru
1J, as applicable) flow rate is out of limits.
If an “adjustable” type outlet assembly,
discard and replace with a “precision”
type outlet assembly.
Connection between outlet assy (300 thru 370,
IPL Figures 1A thru 1J, as applicable) and
mating connector is binding, sticking or
malfunctioning.
EFFECTIVITY: ALL
Revision 2
Outlet assy and mating connector
contaminated, worn, or damaged.
Clean or replace outlet assy or mating
connector.
35-32-18
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
12. Fault Isolation (Continued)
Table 1008 (Continued)
Troubleshooting Chart
TROUBLE
PROBABLE CAUSE
SOLUTION
DEMAND VALVE ASSEMBLY LEAKAGE TEST (PARA 7.A.)
Demand valve assy (240, IPL Fig. 3) leakage
exceeds maximum allowable.
Demand valve assy worn, binding, or
damaged.
Replace demand valve assy.
Demand valve assy not tight in regulator
case (350, IPL Fig. 3).
Tighten demand valve assy.
Worn or damaged valve seat gasket
(280, IPL Fig. 3).
Replace valve seat gasket.
INWARD (PARA. 7.B.) AND OUTWARD (PARA. 7.C.) LEAKAGE TESTS
Respirator regulator assy (-1 thru -2A,
IPL Fig. 3) leakage exceeds maximum
allowable.
Respirator regulator assy inlet not
sealed during testing.
Seal inlet to respirator regulator assy.
Diaphragm assy (200, IPL Fig. 3)
punctured or torn.
Replace diaphragm assy.
Diaphragm assy loose or improperly
installed.
Reinstall diaphragm assy.
Diaphragm cord (205, IPL Fig. 3) or
clamp (210) is loose or damaged.
Replace diaphragm cord or clamp.
Demand/pressure-demand respirator
regulator (-2, -2A, IPL Fig. 3) slide
button (170, IPL Fig. 3) not set to
demand mode.
Set slide button to demand mode.
Worn, binding, or damaged demand
valve assy (240, IPL Fig. 3).
Replace demand valve assy.
Diaphragm assy (200, IPL Fig. 3) torn or
punctured.
Replace diaphragm assy.
Diaphragm assy (200, IPL Fig. 3) loose
or improperly installed.
Reinstall diaphragm assy.
Diaphragm cord (205, IPL Fig. 3) or
clamp (210) is loose or damaged.
Replace diaphragm cord or clamp.
FLOW TEST - DEMAND MODE (PARA 7.D.(1))
Pressure of the demand/pressure -demand
respirator regulator assy (-2, -2A, IPL Fig. 3)
is out of limits.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
12.
Fault Isolation (Continued)
Table 1008 (Continued)
Troubleshooting Chart
TROUBLE
PROBABLE CAUSE
SOLUTION
FLOW TEST - PRESSURE-DEMAND MODE (PARA 7.D.(2))
Pressure of demand/pressure-demand
respirator regulator assy (-2, -2A, IPL Fig. 3) is
out of limits.
Demand/Pressure-Demand respirator
regulator (-2, -2A, IPL Fig. 3) slide
button (170, IPL Fig. 3) not set to
pressure-demand mode.
Set slide button to pressure-demand
mode.
Worn, binding, or damaged demand
valve assy (240, IPL Fig. 3).
Replace demand valve assy.
Diaphragm assy (200, IPL Fig. 3) torn or
punctured.
Replace diaphragm assy.
Diaphragm assy (200, IPL Fig. 3) loose
or improperly installed.
Reinstall diaphragm assy.
Diaphragm cord (205, IPL Fig. 3) or
clamp (210) is loose or damaged.
Replace diaphragm cord or clamp.
Compression spring (140, IPL Fig. 3)
out of adjustment or damaged.
Adjust or replace compression spring.
REGULATOR ASSEMBLY OUTPUT PRESSURE TEST (PARA. 8.)
Regulator assy (-1 thru -1E, IPL Figure 9) outlet
pressure is out of limits.
Regulator assy requires adjustment.
Adjust regulator assy outlet pressure.
Damaged valve seat area in body
(510 thru -550), IPL Fig. 9).
Replace body.
Thrust pin (470, IPL Fig. 9) worn or
damaged.
Replace thrust pin.
Seat assy (460, IPL Fig. 9) worn or
damaged.
Replace seat assy.
Diaphragm (430, IPL Fig. 9) worn or
damaged.
Replace diaphragm.
Diaphragm (430, IPL Fig. 9) not sealed
in body (510 thru -550, IPL Fig. 9).
Reposition diaphragm in body.
Spring (490, IPL Fig. 9) or adjusting
spring (400, IPL Fig. 9) damaged.
Replace spring or adjusting spring.
Damaged, obstructed, or malfunctioning
gauge.
Replace gauge.
GAUGE ACCURACY TEST (PARA. 9.)
Gauge (290 thru -310, IPL Fig. 9) indicated
pressure is out of limits.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
12. Fault Isolation (Continued)
Table 1008 (Continued)
Troubleshooting Chart
TROUBLE
PROBABLE CAUSE
SOLUTION
Threads on head assy (120, IPL Fig. 9)
binding or not lubricated.
Lubricate threads.
Damaged threads on head assembly
(120, IPL Fig. 9) or bushing (140, IPL
Fig. 9).
Replace head assembly or bushing.
Stem assy (100, IPL Fig. 9) is bent.
Replace stem assy.
Head assy (120, IPL Fig. 9) worn or
damaged.
Replace head assy.
Damaged on/off valve seat area in body
(510 thru -550, IPL Fig. 9).
Replace body.
Connection between elbow (105, IPL Fig. 1H,
1J), outlet assy (300 thru 370, IPL Figures 1A
thru 1J, as applicable), relief valve assy (320
thru 340, IPL Fig. 9), gauge (290 thru -310,
IPL Fig. 9), charging valve assy (170) and
body (510 thru -550, IPL Fig. 9) leaks.
Parts do not have correct seal with
thread sealing tape.
Disassemble and assemble parts that
leak to the regulator body.
Threads damaged.
Replace damaged part.
Part not tight in body.
Retighten or retorque part as required.
Connection between on/off valve (-10, 11, IPL
Fig. 9) and body (510 thru -550, IPL Fig. 9)
leaks.
Bushing (140, IPL Fig. 9) threads
damaged.
Replace bushing.
Worn, damaged, or non-lubricated
preformed packing (130, IPL Fig. 9).
Replace preformed packing.
Bushing (140, IPL Fig. 9) not tight in
body.
Retorque bushing.
Connection between safety outlet assy (-220,
IPL Fig. 9) and body (510 thru -550, IPL Fig.
9) leaks.
Safety plug washer (280, IPL Fig. 9)
damaged.
Replace safety plug washer.
Safety plug (250, IPL Fig. 9) not tight in
body.
Retorque safety plug.
Leakage at relief valve assy (320 thru 340, IPL
Fig. 9).
Relief valve assy malfunctioning or
damaged.
Replace relief valve assy.
Leakage past valve core (-190, IPL Fig. 9) of
charging valve (170, IPL Fig. 9).
Worn or damaged valve core (-190, IPL
Fig. 9) or body (-180, IPL Fig. 9).
Replace charging valve.
Valve core (-190, IPL Fig. 9) not tight in
body (-180, IPL Fig. 9).
Replace charging valve.
VALVE TORQUE TEST (PARA. 10.)
Torque required to open and close on/off
valve (-10, 11, IPL Fig. 9) is out of limits.
Regulator assy (-1 thru -1E, IPL Figure 9)
leaks when on/off valve (-10, 11, IPL Fig. 9) is
set to the closed position.
PCA FINAL TEST (PARA. 11.)
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
12. Fault Isolation (Continued)
Table 1008 (Continued)
Troubleshooting Chart
TROUBLE
PROBABLE CAUSE
SOLUTION
Safety disc (270, IPL Fig. 9) or gasket
(240, IPL Fig. 9) damaged.
Replace safety disc or gasket.
Safety cap (230, IPL Fig. 9) not tight on
safety plug (250, IPL Fig. 9).
Retorque safety cap.
Safety disc (260, IPL Fig. 9) or safety
plug washer (280, IPL Fig. 9) damaged.
Replace safety disc or safety plug.
Safety plug (210, IPL Fig. 9) not tight in
regulator body (510 thru -550, IPL
Fig. 9).
Retorque safety plug.
Packing nut (80, IPL Fig. 9) does not
have correct seal using preformed
packing (90, IPL Fig. 9) and PTFE seat
(110, IPL Fig. 9).
Replace preformed packing.
Packing nut (80, IPL Fig. 9) not tight in
bushing (140, IPL Fig. 9).
Retorque packing nut.
Nut (part of connector assy) not tight on
tube (part of elbow assy).
Tighten nut on tube.
Worn or damaged ferrule (part of
connector assy).
Replace connector assy.
Connector assy (100, IPL Fig. 1H, 1J)
does not have correct seal with thread
sealing tape.
Disassemble and assemble connector
assy to respirator regulator assy.
Connector assy (100, IPL Fig. 1H, 1J)
threads damaged.
Replace connector assy.
Connector assy (100, IPL Fig. 1H, 1J) not
tight in respirator regulator assy
(105, IPL Fig. 1H; 115, IPL Fig. 1J).
Tighten connector assy.
Plug (210, IPL Fig. 9) not tight in body
(510 thru -550).
Retorque plug.
PCA FINAL TEST (PARA. 11.) (Continued)
Leakage past safety outlet assy
(-220, IPL Fig. 9).
Leakage past safety plug (210, IPL Fig. 9)
Connection between packing nut (80, IPL
Fig. 9) and bushing (140, IPL Fig. 9) leaks.
Connection between elbow assy (105, IPL Fig.
1H, 1J), connector assy (100, IPL Fig. 1H, 1J),
and respirator regulator assy (110, IPL Fig. 1H;
115, IPL Figure 1J) leaks.
Connection between plug (210, Fig. 9) and
body (510 thru -550, IPL Fig. 9) leaks.
EFFECTIVITY: ALL
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EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SCHEMATICS AND WIRING DIAGRAMS
TASK 35-32-18-99C-801
1. Schematics and Wiring Diagrams
Not applicable
EFFECTIVITY: ALL
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EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
DISASSEMBLY
TASK 35-32-18-000-801
1. General
This section describes the equipment and procedures necessary to disassemble the 5500 and 5600 Series
Portable Cylinder Assemblies (PCA). Most repair procedures do not need complete disassembly of the
PCA. Disassemble units only to the level necessary, as determined in TESTING AND FAULT ISOLATION
section, to repair or replace components. Disassembly is organized as follows:
Paragraph
3
4
5
6
Description
General PCA Disassembly
Respirator Regulator Disassembly
Regulator Port Device Removal and Disassembly
General Regulator Assy Disassembly
IPL Figure No.
2, 9
3
2, 4 thru 12
2, 9
The instructions in this section apply to all 5500 and 5600 Series PCA unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
Unless otherwise noted, all disassembly procedures requiring turning, twisting, or unthreading will be in the
counterclockwise direction.
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants
and dashed variants (i.e., items not shown) of that number. For example, item (500) includes
500, -500, -500A thru -500D, unless otherwise noted.
TASK 35-32-18-94B-802
2. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment necessary for disassembly of the 5500 and 5600 Series PCA
is shown in Table 3001. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Figure number information provided in the “NOMENCLATURE” column corresponds to the tool listing
in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section. Unless
noted otherwise, one of each item listed is required. Tools, Fixtures and equipment not shown in Table
3001 are standard shop tools, fixtures and equipment. Equivalents may be substituted.
Table 3001
Special Tools, Fixtures, and Test Equipment
NOMENCLATURE
Pneumatic Bench Vise
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Model BV-101-P
P/N 58634
Getz Fire Equipment Co.
Peoria, IL 61602-1711
USA (V58013)
TASK 35-32-18-060-801
3. General PCA Disassembly
WARNING: FAILURE TO FULLY DISCHARGE THE PCA OF OXYGEN PRIOR TO DISASSEMBLY OF
ANY PART MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH OR FAILURE TO
SECURE THE CYLINDER, REGULATOR ASSEMBLY AND ATTACHED HOSE DURING
OXYGEN DISCHARGE MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or
due to equipment failure, the released energy can be highly destructive if not properly controlled. Fully
discharge the oxygen from the PCA and component parts, prior to disassembly of any part. Secure the
cylinder, regulator assembly, and discharge hose during oxygen discharge
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-060-801
3. General PCA Disassembly (Continued)
WARNING: FAILURE TO USE SUITABLE EYE PROTECTION DURING DISASSEMBLY PROCEDURES
MAY CAUSE INJURY TO THE EYES.
Use eye protection at all times during all disassembly procedures.
Attach a hose equipped with a mating connector (Refer to Figure 6 in the DESCRIPTION AND
OPERATION section) to the outlet port equipped with a constant flow or full flow outlet assembly. Slowly
rotate the handle (30A, IPL Figure 9) of the on/off valve (-10, 11, IPL Figure 9) to the open (fully
counterclockwise) position. Release all the oxygen from the PCA through the attached hose into a well
ventilated area. Rotate the handle of the on/off valve to the closed (fully clockwise) position and remove
the hose from the outlet assembly.
Subtask 35-32-18-070-001
A. 5600 Series Only
(1) Unthread the nut on the connector (100A, IPL Figure 1H and 1J) to allow the connector to be
separated from the elbow assembly (105).
NOTE: The nut and compression ferrule (both part of the connector) will be retained on the elbow
assembly after the connector and elbow assembly are separated. Do not attempt to remove
the nut or compression ferrule from the elbow assembly. If the elbow assembly must be
replaced, the elbow assembly and connector must be replaced as a set.
(2) On the 5600 Series PCA (2, IPL Figure 1), loosen and remove the upper clamp (75, IPL Figures 1H
and 1J) with the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) attached.
Remove the clamp from the bracket (125). Unthread and discard the self-locking screws (120) and
remove the bracket from the respirator regulator.
(3) On the 5600 Series PCA (2, IPL Figure 1), remove the harness (200, IPL Figures 1H and 1J) from
PCA. Separate the strap assemblies (201, 202) to disassemble the harness (200).
Subtask 35-32-18-070-002
B. 5500 & 5600 Series
(1) Loosen and remove lower clamp (70, IPL Figures 1A thru 1E and 1G thru 1J) from cylinder (500570, IPL Figures 1A thru 1E and 1G thru 1J, as applicable).
(2) On the 5500 Series (1, IPL Figure 1) or 5600 Series (2, IPL Figure 1) PCA remove the harness (200
thru 225, 250 thru 285, IPL Figures 1A thru 1E and 1G thru 1J, as applicable) from the neck of the
cylinder.
NOTE: Although a close fit, the loop-end of the harness is large enough to go over the regulator
assembly (-1 IPL Figure 9).
(3) Remove the ID plate (55A, 60, IPL Figure 1A thru 1F; 80A, IPL Figure 1G; -60 IPL Figure 1H and
1J) from the cylinder only if damaged.
(4) Remove instruction decal (20A, IPL Figures 1A thru 1G, 25A; IPL Figures 1H and 1J) from cylinder
only if damaged.
(5) Remove oxygen ID decal (30A, IPL Figures 1A thru 1J), if equipped, from cylinder only if damaged.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. General PCA Disassembly (Continued)
NOTE: The painted text, “BREATHING OXYGEN ONLY - USE NO OIL”, was used in place of the
oxygen ID decal (30A, IPL Figures 1A thru 1J) on some 5500 Series and 5600 Series
PCA's.
(6) Remove the aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) and instruction
placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) from the cylinder. Remove label (45, IPL Figures
1A, 1C, 1E, 1H, and 1J) from the pressure gauge (290 thru -310, IPL Figure 9).
Subtask 35-32-18-070-003
C. 5500 Series Only
(1) Unfasten the hook and loop type fastener strap (45, -50, IPL Figure 2) and remove the mask
storage bag assembly (-55, 60) from the cylinder (500 thru 565, IPL Figure 1A thru 1E, as
applicable). Remove the PAX mask assembly (35 thru 41, IPL Figure 2) from the mask storage bag
assembly. If the PAX mask assembly is in a clear protective bag, cut open the clear plastic bag and
remove the connector (15, 20), coupling (-25), or nipple (-30) from the mask assembly (35 thru 41)
only if damaged.
NOTE: Refer to AVOX Systems CMM 35-22-26 for more information on the PAX mask assembly
(35 thru 41, IPL Figure 2).
(2) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1A
thru 1C) from the cylinder. Remove the harness (200) from PCA. Separate the strap assemblies
(201 and 202) to disassemble the harness (200).
(3) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1B
and 1E) from the cylinder. Remove the harness (225) from the PCA.
TASK 35-32-18-060-802
4. Respirator Regulator Assembly (110, IPL Figure 1H, 115, IPL Figure 1J) Disassembly
Refer to IPL Figure 3, unless noted otherwise.
Disassemble the respirator regulator as follows.
Subtask 35-32-18-070-004
A. Cover Assembly (-50, -60) Removal, and Disassembly.
(1) Unthread the pan head screws (70) and remove the cover assembly (-50, -60) from the regulator
case (350).
(2) Remove the rivets (100, 130) and the identification plate (80, 90, 110, 120) from the case cover
(180, 190) only if the identification plate is damaged. Discard the rivets if removed.
(3) Carefully remove the slide button (170), spring (160), compression spring (140) and plate with lever
assembly (150) from the case cover (190).
NOTE: The plate with lever assembly is not procurable. If a replacement part is required, a complete
cover assembly (-60) must be ordered.
Subtask 35-32-18-070-005
B. Diaphragm (200) Removal
(1) Carefully remove the diaphragm clamp (210) from the diaphragm (200).
EFFECTIVITY: ALL
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4. Respirator Regulator Assembly Disassembly (Continued)
NOTE: If diaphragm (200) is secured by diaphragm cord (205), the diaphragm cord should not be
removed unless necessary. Diaphragm cord is no longer procurable. If the diaphragm cord
is removed, it must be replaced with a diaphragm clamp (210).
(2) Carefully remove the diaphragm (200) from the regulator case (350).
Subtask 35-32-18-070-006
C. Deflector (220) and Demand Valve Assembly (240) Removal and Disassembly
(1) Unthread the pan head screws (230A) and remove the deflector (220) from the regulator case
(350).
(2) Unthread the pan head screws (250) and remove the lock washer (260), flat washer (270A), and
demand valve assembly (240) from the regulator case (350).
(3) Remove and discard the valve seat gasket (280A) from the regulator case (350).
Subtask 35-32-18-070-007
D. General Disassembly
Remove the remaining components of the respirator regulator assembly (110, IPL Figure 1H; 115,
IPL Figure 1J) components from regulator case (350) as follows.
(1) Unthread the connector (100A, IPL Figures 1H and 1J) from the regulator case (350, IPL
Figure 3). Remove the screen (340) from the regulator case.
(2) Remove the adapter (290, 300) from the regulator case (350).
(3) Remove the external retaining ring (-330) and cover assembly (-310) from the adapter body (-320).
TASK 35-32-18-060-803
5. Regulator Port Device Removal and Disassembly
Unless specified, all removal and disassembly procedures for regulator port devices apply equally to the
5500 and 5600 Series PCA. Place the PCA in a Pneumatic Bench Vise (Table 3001) for removal of items
attached to the regulator ports.
Refer to IPL Figure 9 unless noted otherwise.
Subtask 35-32-18-070-008
A. Gauge (290 thru -310, IPL Figure 9)
Refer to IPL Figure 12 unless noted otherwise.
Remove the gauge and disassemble as follows.
CAUTION: ONLY THE LENS, BEZEL, BEZEL WITH LENS, GASKET OR RELIEF LABEL MAY BE
REMOVED FROM THE GAUGE OR DAMAGE MAY OCCUR.
(1) If damaged, remove and discard the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60) from
the gauge (1 thru 1F, as applicable).
(2) If damaged, remove and discard the relief label (80) or gasket (70) from the gauge (1D, 1F).
Subtask 35-32-18-070-009
B. Relief Valve Assembly (320 thru 340, IPL Figure 9)
Remove relief valve assembly from the body (510 thru -550).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5.
Regulator Port Device Removal and Disassembly (Continued)
Subtask 35-32-18-070-010
C. Charging Valve (170, IPL Figure 9)
Remove the charging valve and disassemble as follows.
(1) Remove the charging valve (170) from the body (510 thru -550).
(2) Remove the filler cap (160) from the charging valve (170).
NOTE: Older style filler caps (-158) had removable filler cap seats (-159). The older filler cap and
filler cap seat are non-procurable parts. Do not disassemble the filler cap seat (-159) from
filler cap (-158). If replacement parts for the old filler cap (-158) or filler cap seat (-159) are
required, the filler cap (160) must be ordered as a replacement part.
Subtask 35-32-18-070-011
D. Safety Plug Assembly (210, IPL Figure 9) or Safety Outlet Assembly (-220, IPL Figure 9)
Remove the safety plug assembly or safety outlet assembly and disassemble as follows.
(1) Remove the safety plug assembly (210) or safety outlet assembly (-220) from the body
(510 thru -550, as applicable).
(2) Remove and discard the safety disc (260) from the body (510 thru -540).
(3) Remove and discard the safety plug washer (280) from the body (510 thru -550).
(4) Remove the safety cap (230), safety disc (270), and gasket (240) from the safety plug (250).
Discard the safety disc and gasket.
Subtask 35-32-18-070-012
E. On/Off Valve (-10, 11, IPL Figure 9)
Remove and disassemble the on/off valve kit as follows.
(1) Remove on/off valve (-10, 11) from the body (510 thru -550).
(2) Remove the filter (150) from the body (510 thru -550).
(3) Disassemble the on/off valve as follows.
(a) Remove and discard the identification plate (20) from the handle (-30, 30A).
(b) Unthread the nut (40A) and remove washer (-50), handle (-30, 30A), spring washer (60), and flat
washer (70) from the stem assembly (100).
(c) Unthread the packing nut (80) from the bushing (140). Remove the preformed packing (90) and
seat (110) from the stem assembly (100). Discard the preformed packing.
(d) Remove the stem assembly (100) and unthread the head assembly (120) from the bushing
(140).
(e) Remove and discard the preformed packing (130) from the bushing (140).
EFFECTIVITY: ALL
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5. Regulator Port Device Removal and Disassembly (Continued)
Subtask 35-32-18-070-013
F. APN 800503-00 (-4, IPL Figure 5), 5009-00 (-1, IPL Figure 5), or 5009 Series (-2 thru -3J, IPL Figure 5)
Outlet Assembly
Refer to IPL Figure 5 unless noted otherwise.
Remove and discard the 800503-00 (-4) or 5009-00 (-1) outlet assembly. Replace with a precision type
outlet assembly (-2 thru -3J).
NOTE: Replacement parts are not available for the outlet assembly (-50, -60), flow port (120, 130), filter
(150), retaining ring (140), gasket (160), stud (70, 80), glass cord (40), screen (30), screw (20),
or orifice (180). Do not disassemble these parts.
(1) Remove the dust cover (10) from the receptacle (170) only if damaged.
(2) For precision type outlets (-2 thru -3J), unthread the receptacle (170) from the stud (70, 80).
(3) For precision type outlets (-2 thru -3J), remove the spring (110), valve (100) and gasket (90) from
the receptacle (170). Discard the gasket.
Subtask 35-32-18-070-014
G. APN 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPL Figure 4) Outlet Assembly
Refer to IPL Figure 4 unless noted otherwise
Remove and discard the 5041-00 outlet assembly (-1). Replace with a precision outlet assembly (-2 thru
-2P).
NOTE: Replacement parts are not available for the screw (50), screen (60, 80), glass cord (70),
coupling assembly (-90), outlet subassembly (-100), body (120, 130), or orifice (200). Do not
disassemble these parts.
(1) For precision outlets (-2 thru -2P), unthread the nut (20) and remove the cover assembly (10), cap
(30), and washer (40) from the case (190).
(2) For precision outlets (-2 thru -2P), remove the springs (170) from the pins (180) and remove the
pins from the case (190).
(3) For precision outlets (-2 thru -2P), unthread the setscrew (110) from the case (190).
(4) For precision outlets (-2 thru -2P), unthread the case (190) from the body (120, 130).
(5) For precision outlets (-2 thru -2P), remove the spring (140), valve (150), and valve seat (160) from
the case (190). Discard the valve seat.
Subtask 35-32-18-070-015
H. APN 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2F, IPL Figure 7) Outlet Assembly
Refer to IPL Figure 7 unless noted otherwise.
Remove and discard the 5507-00 outlet assy. Replace with a precision outlet assy (-2 thru -2F).
NOTE: Replacement parts are not available for the screw (10), screen (30), glass cord (20), outlet
subassembly (-40), body (140, 150), or orifice (160). Do not disassemble these parts.
(1) For precision outlets (-2 thru -2F), unthread the fillister head screw (80) and remove the dust cover
(70) and torsion spring (60) from the threaded adapter (50). Discard the fillister head screw.
(2) For precision outlets (-2 thru -2F), remove the threaded adapter (50) from the body (140, 150) and
remove the lockwasher (90), outlet washer (100), outlet gasket (110), outlet poppet (120), and flowstop spring (130). Discard the gasket (110).
EFFECTIVITY: ALL
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5. Regulator Port Device Removal and Disassembly (Continued)
Subtask 35-32-18-070-016
J. APN 10003566 Oxygen Coupling (340, IPL Figure 1A, 1C, 1E, 1H, 1J) or APN 802856-01 Outlet
Assembly (340A, IPL Figure 1A, 1C, 1E, 1H, 1J; 340, IPL Figure 1F; -1, IPL Figure 11)
Remove and disassemble the 10003566 oxygen coupling or 802856-01 outlet as follows.
Refer to IPL Figure 11 unless noted otherwise.
NOTE: Oxygen coupling (APN 10003566) is replaced by outlet assembly (APN 802856-01). Do not
disassemble oxygen coupling, APN 10003566.
(1) Remove the warning label (50) and dust cover retainer (10) from the dust cover (40) only if
damaged.
(2) Twist and unlock the dust cover (40) from the groove pin (30) on the disconnect fitting (20). Remove
the dust cover (40).
(3) Remove the preformed packing (110, 120), disconnect body (100), quad ring (90), disconnect
poppet (80), poppet spring (70), and gasket (60) from the disconnect fitting (20). Discard the quad
ring and preformed packing or gasket.
Subtask 35-32-18-070-017
K. APN 5052-00 Outlet Assembly (370, IPL Figure 1H, -1, IPL Figure 8)
Remove and disassemble the 5052-00 outlet as follows.
Refer to IPL Figure 8 unless noted otherwise.
Replacement parts are not procurable for this outlet assembly. Do not disassemble the 5052-00 outlet
assembly. If replacement is required, the outlet assembly must be replaced by a different outlet
assembly. Refer to IPL Table 1, Sheet 5 to choose an outlet assembly that is procurable.
Subtask 35-32-18-070-018
L. APN 36728-01 (-1, IPL Figure 13) Outlet Assembly
Remove the 36728-01 outlet.
Do not disassemble a 36728-01 outlet assembly.
Subtask 35-32-18-070-020
M. APN 10006017 (355, IPL Figure 1C) Outlet Assembly
Remove the 10006017 outlet assembly.
Replacement parts are not procurable for this outlet assembly. Do not disassemble this outlet assembly.
Subtask 35-32-18-070-021
N. APN 8572-02 (-1, IPL Figure 6) Outlet Assembly
Remove and disassemble the 8572-02 outlet as follows.
Refer to Figure 6 unless noted otherwise.
(1) Unthread the body assembly (10) from the adapter (90) and disassemble as follows.
(a) Remove the grooved pin (-20) from the body (-40).
(b) Remove the washer (-30) from the body (-40).
(2) Remove the gasket (50), poppet (60), spring (70), and inlet filter (80) from the adapter (90). Discard
the inlet filter.
EFFECTIVITY: ALL
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5. Regulator Port Device Removal and Disassembly (Continued)
Subtask 35-32-18-070-022
P. APN 802863-02 (-1, IPL Figure 10) Outlet Assembly
Remove and disassemble the 802863-02 outlet as follows.
Refer to Figure 10 unless noted otherwise.
(1) Unthread the nipple (10) from the outlet body (140).
(2) Remove the dust plug assembly (-20) from the outlet body (140) and disassemble as follows.
(a) Remove the dust plug (50) from the insert sleeve (80).
(b) Remove the preformed packing (40) from the dust plug (50). Discard the preformed packing.
(c) Remove the dust cover (30) from the outlet body (140).
(3) Unthread the insert sleeve (80) from the outlet body (140). If damaged, remove the pins (70) from
the insert sleeve.
(4) Remove the preformed packing (110), retainer (100), seal (90), poppet (120) and spring (130) from
the outlet body (140). Discard the preformed packing and seal.
TASK 35-32-18-060-804
6. General Regulator Disassembly (-1 thru -1G, IPL Figure 9)
Place the PCA in a Pneumatic Bench Vise (Table 3001) to remove the regulator body from the cylinder.
Refer to IPL Figure 9 unless noted otherwise.
Subtask 35-32-18-070-023
A. 5500 & 5600 Series
(1) Remove the screws (360), identification plate (350), and setscrew (370A) from the case (380).
Discard screws.
(2) Carefully unthread the case (380) from the body (510 thru -550). Remove the guide (390A),
adjusting spring (400), slip ring (420), diaphragm plate (410), diaphragm (430), and thrust plate
(440) from the case (380).
(3) Unthread the holder (450) and remove the seat assembly (460), thrust pin (470), thrust pin guide
(480), and spring (490) from the body (510 thru -550).
(4) Remove the tube (500) from the body (510 thru -550) only if damaged.
(5) Remove the drive screws (580) securing the identification plate (560, 570A) from the regulator body
(510 thru -550). Discard the drive screws.
(6) Unthread the regulator body (510 thru -550) from the cylinder (500 thru 570, IPL Figures 1A
thru 1J, as applicable).
Subtask 35-32-18-070-024
B. 5500 Series Only
On 5500 Series PCA (-1, IPL Figure 1G), remove the following items.
(1) Remove the metal boss seal (475, IPL Figure 1G) from the regulator body (-550, IPL Figure 9).
Discard the metal boss seal.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 3008
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
CLEANING
TASK 35-32-18-100-801
1. General
This section contains information about the recommended equipment and procedures for cleaning the
AVOX Systems 5500 and 5600 Series PCA. Before cleaning, the units shall be disassembled using
procedures in the DISASSEMBLY section.
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants
and dashed variants (i.e., items not shown) of that number. For example, item (500) includes
500, -500, -500A thru -500D, unless otherwise noted.
WARNING:
FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING CLEANING
PROCEDURES MAY CAUSE INJURY TO THE EYES.
A. Use eye protection at all times during all cleaning procedures.
WARNING:
FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR
SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING
MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL
INJURY, ILLNESS, OR DEATH.
B. Some cleaning materials used in this manual may be hazardous under certain conditions. Material
Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling
potentially hazardous substances which may affect health risks, storage, disposal, and other workplace
safety factors.
WARNING:
CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN
EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR
OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL
PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN
EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible
materials, fire and explosion may occur. Also, many substances and materials that do not normally burn
in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen
equipment only in a clean area and with clean hands, gloves, tools, or other means.
TASK 35-32-18-99E-802
2. Reference Documents (Incorporating SIL-35-127)
A list of applicable reference documents is given in Table 4001.
DOCUMENT
NUMBER
ARP 1176
MIL-D-16791
EFFECTIVITY: ALL
Revision 2
Table 4001
Reference Documents
DOCUMENT NAME
ORDERING INFORMATION
Oxygen System and Component
Cleaning and Packaging
Military Specification
Detergents, General Purpose
(Liquid, Non-Ionic)
Society of Automotive Engineers Intl.
Warrendale, PA 19428-2959 USA
US Government Printing Office
Washington, DC 20402 USA
35-32-18
Page 4001
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Reference Documents (Continued)
Table 4001 (Continued)
Reference Documents
DOCUMENT NAME
ORDERING INFORMATION
DOCUMENT
NUMBER
C-6
Standards for Visual Inspection of
Steel Compressed Gas Cylinders
Guidelines for Visual and
Requalification of Fiber Reinforced
High Pressure Cylinders
Standard for Requalification of DOT
3HT, CTC 3HT, and TC 3HTM
Seamless Steel Cylinders
Cleaning Equipment for Oxygen
Service
Cylinders, Compressed Gas;
High Pressure, Steel DOT 3AA and
Aluminum Applications, General
Specifications for:
C-6.2
C-8
G-4.1
RR-C-901
Compressed Gas Association, Inc.
4221 Walney Road, 5th Floor
Chantilly, VA 20151-2923
Phone: 703-788-2700
Fax: 703-961-1831
Email: cga@cganet.com
Website: www.cganet.com
US Government Printing Office
Washington, DC 20402 USA
TASK 35-32-18-94B-803
3. Special Tools, Fixtures and Equipment
A list of special tools, fixtures and equipment recommended for cleaning of the 5500 and 5600 Series PCA
is shown in Table 4002. Special tools, fixtures and equipment must be cleaned for oxygen service before
use. Tools, fixtures, and equipment not shown in Table 4002 are standard shop tools, fixtures, and
equipment. Equivalents may be substituted.
Table 4002
Special Tools, Fixtures and Equipment
NOMENCLATURE
Protective Cap or Plug
MANUFACTURER
(VENDOR CODE)
Local Vendor
CAUTION: DO NOT CLEAN THE FOLLOWING PARTS. THESE PARTS ARE TO BE DISCARDED
AND REPLACED IF REMOVED DURING SERVICE.
4. Discard the following if removed during service. Do not clean these parts.
A. Metallic Parts
Parts to discard are identified in Table 4003.
B. Non-metallic parts
Parts to discard are identified in Table 4004.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 4002
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Discard the following if removed during service. Do not clean these parts. (Continued)
Table 4003
Metallic Parts to Be Replaced, Not Cleaned
IPL Figure
Item No.
1G
1H, 1J
1H, 1J
3
3
3
6
7
9
9
9
9
9
9
9
9
9
9
9
11
12
475
120
25A
100A
130A
210
80
80
20
110
120
150
240
260
270
350
360
460
580
50
80
Nomenclature
Metal Boss Seal
Self-locking Screw
Instruction Decal
Rivet
Rivet
Diaphragm Clamp
Filter, Inlet
Fillister Head Screw
Identification Plate
Seat
Head Assembly
Filter
Gasket
Safety Disc
Safety Disc
Identification Plate
Screw
Seat
Drive Screw
Warning Label
Relief Label
Table 4004
Non-Metallic Parts to be Replaced, Not Cleaned
EFFECTIVITY: ALL
Revision 2
IPL Figure
Item No.
Nomenclature
1A thru 1G
1A thru 1J
1A, 1C, 1E, 1H, 1J
1A, 1C, 1E, 1H, 1J
1A, 1C, 1E, 1H, 1J
1G
3
3
3
4
5
6
7
9
9
9
9
10
10
10
11
11
11
11
12
20A
30A
-40
45
-50
80A
80
205
280 & 280A
160
90
50
110
90
130
280
430
40
90
110
60
90
110
120
70
Instruction Decal
Oxygen Identification Decal
Instruction Placard
Label
Aviator’s Oxygen Placard
Identification Plate
Identification Plate
Diaphragm Cord
Valve Seat Gasket
Valve Seat
Gasket
Gasket
Gasket
Preformed Packing
Preformed Packing
Safety Plug Washer
Diaphragm
Preformed Packing
Seal
Preformed Packing
Gasket
Quad Ring
Preformed Packing
Preformed Packing
Gasket
35-32-18
Page 4003
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-100-802
5. Cylinder Cleaning
Subtask 35-32-18-140-001
A. External Cleaning (See reference CGA G-4.1 (Table 4001))
(1) Seal the opening at the neck of the cylinder using the protective cap (Table 4002).
(2) Clean the cylinder.
(3) Rinse the outside of the cylinder with clean water.
(4) Dry the cylinder.
(5) Remove the protective cap from the cylinder opening.
Subtask 35-32-18-160-001
B. Internal Cleaning
CAUTION:
THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS MUST NOT BE
CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING
WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING
SURFACES OR THREADS MAY OCCUR.
(1) Refer to CGA pamphlet G-4.1 (Table 4001) for procedures to clean the inside of steel and
composite cylinders.
TASK 35-31-55-160-801
6. Passenger Mask Assemblies
Refer to the CLEANING section of AVOX Systems CMM 35-22-26 for procedures on cleaning a Passenger
mask assembly.
TASK 35-32-18-110-801
7. Metallic Parts
A. Refer to ARP 1176 (Table 4001) for the cleaning standard for metallic parts.
B. Make sure that all metallic parts in direct contact with oxygen are cleaned to a cleanliness level of
category 1C per ARP 1176 (see Table 4001).
TASK 35-32-18-130-801
8. Non-Metallic Parts
A. Refer to ARP 1176 (Table 4001) for the cleaning standard for non-metallic parts.
B. Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a cleanliness level of
category 1C per ARP 1176 (see Table 4001).
TASK 35-32-18-140-801
9. Optional Cylinder Mounting Bracket Assemblies
For information on the cleaning of optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer
to AVOX Systems ACMM 35-37-58.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 4004
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
CHECK
TASK 35-32-18-210-801
1. General
After disassembly and cleaning of any component, assembly, or unit, examine each part before
assembly. If you are not sure that a part is serviceable, replace it per instructions in ASSEMBLY.
Subtask 35-32-18-210-001
A.
Overhaul
Table 5003 gives overhaul intervals for regulators that are subject to US DOT Regulations. Other
requirements may apply in your country (for example Transport Canada (TC) permits may affect
cylinders when offered for transport or import in or to Canada).
NOTE:
Regulator assemblies P/N 5510-00, -03, -05, -07 and -09 have aluminum bodies. They are
obsolete and can not be repaired or overhauled. If you have one of these regulator assemblies
replace it with the corresponding regulators that has a brass body (same Callout Code shown in
IPL Table 1, Sheet and IPL Table 1, Sheet 3)
During an overhaul of the PCA, the following items must be replaced per instructions in ASSEMBLY.
Identification Plate (20, 350, IPL Figure 9)
Filter (150, IPL Figure 9)
Preformed Packings (90, 130, IPL Figure 9)
Seat (110, 460, IPL Figure 9)
Head Assembly (120, IPL Figure 9)
Safety Disc (260, 270, IPL Figure 9)
Gasket (240, IPL Figure 9)
Safety Plug Washer (280, IPL Figure 9)
Diaphragm (430, IPL Figure 9)
Screws (360, IPL Figure 9)
During an overhaul of a PCA, the following items may require replacement due to damage during disassembly or from rough handling. Replace per instructions in the ASSEMBLY section of this manual.
Identification Plate (55, 60, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J; 80, IPL Figure 1G;
80, 90, 110, 120, IPL Figure 3; 20, IPL Figure 9)
Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H and 1J)
Oxygen Identification Decal (30, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Warning Label (65, IPL Figure 1G)
When removed or disassembled, the following items must be discarded and replaced with new parts.
Safety Disc (260, 270, IPL Figure 9)
Gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL Figure 7; 240, IPL Figure 9; 60, IPL Figure 11)
Identification Plate (20, IPL Figure 9)
Preformed Packing (90, 130, IPL Figure 9; 40, 110, IPL Figure 10; 110, 120, IPL Figure 11)
Valve Seat Gasket (280, 280A, IPL Figure 3)
Safety Plug Washer (280, IPL Figure 9)
Quad Ring (90, IPL Figure 11)
Self-Locking Screw (120, IPL Figures 1H and 1J; 360, IPL Figure 9)
Valve Seat (160, IPL Figure 4)
Rivet (100A, 130A, IPL Figure 3)
Diaphragm Cord (205, IPL Figure 3) [Replace with Diaphragm Clamp (210, IPL Figure 3)]
Fillister Head Screw (80, IPL Figure 7)
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 5001
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. General (Continued)
Drive Screw (580, IPL Figure 9)
Metal Boss Seal (475, IPL Figure 1G)
Filter (80, IPL Figure 6; 150, IPL Figure 9)
Seal (90, IPL Figure 10)
When removed or disassembled, the following items should be discarded and replaced with new parts per
instructions in the ASSEMBLY section of this CMM. These items are attached by adhesive, and should not
be reused. Reuse of these items may cause them to detach from the PCA, creating potential for “foreign
object damage”.
Identification Plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G; 80, IPL Figure 3; 20, IPL
Figure 9)
Instruction Decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H and 1J)
Oxygen Identification Decal (30A, IPL Figures 1A thru 1J)
Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Placard (45, IPL Figures 1A, 1C, 1E, 1H, and 1J)
Warning Label (50, IPL Figure 11)
Relief Label (80, IPL Figure 12)
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -500D, unless otherwise noted.
TASK 35-32-18-99E-803
2. Reference Documents
A list of applicable reference documents is given in Table 5001.
Table 5001
Reference Documents
DOCUMENT
NUMBER
DOCUMENT NAME
ORDERING INFORMATION
Methods of Hydrostatic Testing of Compressed Gas Cylinders
Cylinder Service Life for Seamless High Pressure Cylinders
Standards for Visual Inspection of Steel Compressed Gas
Cylinders
Standard for Visual Inspection of High Pressure Aluminum
Compressed Gas Cylinders
Guidelines for Visual Inspection and Requalification of Fiber
Reinforced High Pressure Cylinders
Standard for Requalification of DOT-3HT Seamless Steel
Cylinders
Compressed Gas Association Inc.
Arlington, VA 22202-4102 USA
DOT-E-8162-1850
Exemption Certificate for Composite Cylinder
US Government Printing Office
Washington, DC 20402 USA
49 CFR 180.209
Code of Federal Regulations - Part 49 Para 180.209
(Requirements for DOT-3AA-1800 and
DOT-3HT-1850 Steel Cylinders)
US Government Printing Office
Washington, DC 20402 USA
CGA C-1
CGA C-5
CGA C-6
CGA C-6.1
CGA C-6.2
CGA C-8
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 5002
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-94B-804
3. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment recommended to check the 5500 and 5600 Series PCA is
presented in Table 5002. Special tools, fixtures, and equipment must be cleaned for oxygen service before
use. Unless noted otherwise, one of each item is required. Tools, fixtures and equipment not shown in
Table 5002 are standard shop tools, fixtures, and equipment. Equivalents may be substituted.
Table 5002
Special Tools, Fixtures, and Equipment
NOMENCLATURE
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Bright Inspection Light
IL-24
Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)
TASK 35-32-18-210-802
4. PCA and PCA Components
Do a check of the PCA (1, 2, IPL Figure 1) as follows.
A. General
(1) Do a check of the surfaces and thread areas for signs of damage, contamination, galling, burrs,
corrosion or too much wear.
CAUTION: PCA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS, OR HAS CAUSED,
TOO MUCH WEAR OR DAMAGE TO ADJACENT SEALING SURFACES IS NOT
REPLACED.
(2) Do a check of the mating parts and sealing surfaces for scratches and other damage that will cause
leakage.
B. Gauge
Do a check of the gauge (290 thru -310, IPL Figure 9) for damage to the gauge case, lens (30, 40, IPL
Figure 12), bezel (10, 20, IPL Figure 12), lens w/bezel (50, 60, IPL Figure 12), or pressure indicating
pointer.
C. Plates, Decals, Placards, and Labels
Make sure that all identification plates (55A, 60, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J;
80A, IPL Figure 1G; 20, 350, 560, 570A, IPL Figure 9), instruction decals (20A, IPL Figures 1A thru 1G;
25A, IPL Figures 1H and 1J), oxygen identification decals (30A, IPL Figures 1A thru 1J), instruction
placard (-40, IPL Figures 1A, 1C, 1E, 1H and 1J), aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E,
1H, and 1J), gauge label (45, IPL Figures 1A, 1C, 1E, 1H and 1J), warning label (50, IPL Figure 11),
relief label (80, IPL Figure 12), and warning label (65, IPL Figure 1G) can be read and are not damaged.
D. Harness Assemblies
Make sure that all harness assemblies (200 thru 225, IPL Figures 1A thru 1E, 1H and 1J, as applicable),
strap assemblies (201, 202, IPL Figures 1A thru 1C, 1H and 1J), and fasteners (45, 50, IPL Figure 2)
are not cut, worn or damaged.
E. Passenger Oxygen Mask Assemblies
Make sure that all Passenger Oxygen Mask Assemblies (35 thru 41, IPL Figure 2), Harness Assemblies
with mask and storage bag (-1 thru -1K, IPL Figure 2), and Storage mask bag assemblies (55, 60, IPL
Figure 2) are not damaged or past service life. See passenger mask service life recommendations in
CMM 35-22-26.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 5003
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-210-803
5. Cylinder Assembly
Table 5003 contains information about cylinder hydrostatic testing and cylinder service-life requirements.
Cylinder inspection frequency or service life information given in Table 5003 is valid for the date of issue for
the 5500, 5600 Series PCA Component Maintenance Manual.
Determine actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by using the
applicable references from Table 5001. All cylinder repairs must be made before a hydrostatic test of the
cylinder is performed. Any cylinder that has been repaired (as required in the references in Table 5001)
needs a hydrostatic test before it is available for use.
Check composite cylinder or steel cylinder as shown in Table 5003. Any cylinder that fails the hydrostatic
test must not be used (i.e., condemned).
Table 5003
Cylinder Inspection Frequency and Service Life and Regulator Overhaul Frequency
For PCA's when Offered for Transport or Import in or to the United States
CYLINDER SERVICE LIFE
(NOTE 1 and NOTE 2)
years
HYDROSTATIC TESTING
PERIOD
(NOTE 1)
years
CYLINDER
TYPE
ITEM No.
Composite
570, IPL Figure 1G
15
(Note 3)
Refer to Note 3.
Unlimited Lifetime
(Note 4)
5
Steel
500 thru 555A,
IPL Figures 1A thru 1F,
1H and 1J
560, 565,
IPL Figure 1E
24
(Note 5)
3
NOTE 1:
Specific information contained in these columns is taken directly from documents listed in
Table 5001. Hydrostatic Test Interval (when offered for transport or import in or to the
United States.
NOTE 2:
Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
NOTE 3:
US DOT Exemption E 8162 has been superseded by US DOT Special Permit SP 8162 dated
May 11, 2007. US DOT SP 8162 changes the hydrostatic test interval of composite cylinders
(570, IPL Fig. 1G) used on P/N 5500 Series PCA's when offered for transport or import in or to
the United States as follows:
When subject to United States Department of Transportation Regulations:
Composite Cylinders (570, IPL Fig. 1G) retested prior to July 1, 2006 must be inspected and
hydrostatically tested within three (3) years of the retest date marked on the cylinder. AVOX
Systems recommends that the mating regulator be overhauled every six (6) years.
NOTE 4:
NOTE 5:
Composite Cylinders (570, IPL Fig. 1G) retested after July 1, 2006 must be inspected and
hydrostatically tested within five (5) years of the retest date marked on the cylinder. AVOX
Systems recommends that the mating regulator be overhauled every five (5) years.
Unlimited lifetime on condition that the cylinder does not fail any remaining inspection or
hydrostatic test requirements. AVOX Systems recommends that the mating regulator be
overhauled at the time of hydrostatic testing.
24 years or 4,380 pressurizations (that which occurs first). AVOX Systems recommends
that the mating regulator be functionally tested at 3 years and overhauled at every second
cylinder hydrostatic test.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 5004
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5. Cylinder Assembly (Continued)
Subtask 35-32-18-210-002
A. Composite Cylinder (570, IPL Figure 1G)
(1) Look at the date of the last hydrostatic test of the cylinder. Hydrostatic test dates will be shown on
the cylinder neck or on a hydrostatic retest label. The cylinder may have more than one hydrostatic
retest label. The initial cylinder test date and US DOT exemption certificate number are shown on
the manufacturer's identification plate found on the cylinder sidewall.
(2) Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(3) The composite cylinder service-life is given in Table 5003.
(4) Do a check of the exterior of cylinders for twists or bends, cuts in the fiber over-wrap, either heat or
fire damage, contamination, or other damage.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks and distortion. Also check the cylinder threads for
damage and contamination.
NOTE: Make sure that the sealing surface between the regulator assembly and the cylinder does
not have nicks, cuts, or distortion. Leakage will occur between the regulator assembly and
cylinder if this surface is distorted or damaged.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
Subtask 35-32-18-210-003
B. DOT-3HT-1850 Steel Cylinder (560, 565, IPL Figure 1E)
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(2) DOT-3HT-1850 steel cylinder service-life is as noted in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents, gouges, digs, or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs, or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 5005
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5. Cylinder Assembly (Continued)
Subtask 35-32-18-210-004
C. DOT-3AA-1800 Steel Cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1H and 1J, as applicable).
(1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the
cylinder neck.
Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service
locations having up-to-date United States Department of Transportation approval. Additional
hydrostatic tests may be required in your country.
(2) DOT-3AA-1800 steel cylinder service-life is given in Table 5003.
(3) Do a check of the cylinder surfaces for either heat or fire damage.
(4) Do a check of the cylinder for dents, gouges, digs, or bulges.
NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the
cylinder to correctly check for dents, gouges, digs, or bulges.
(5) Make sure that identification plates and warning labels can be read and are not damaged.
(6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage.
(7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and
corroded surfaces.
(8) Make sure the inside of the cylinder does not have an odor.
TASK 35-32-18-210-804
6. Optional PCA Mounting Bracket Set
A. For check information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to AVOX
Systems ACMM 35-37-58.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 5006
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
REPAIR
TASK 35-32-18-300-801
1. General
This section gives the repair procedures that can be performed on the 5500 and 5600 Series PCA. Before
repair, components must be examined using procedures in the CHECK section of this manual.
Do not repair filters, safety discs, gaskets, preformed packings, diaphragm cords, safety plug washers, seat
washers, quad rings, seats, drive screws, metal boss seals, or rivets. These items must be replaced each
time they are removed during disassembly.
Self-locking screws (120, IPL Figures 1H and 1J; 360, IPL Figure 9) and fillister head screws (80, IPL
Figure 7) contain a one-time use (non-replaceable) plastic insert. These items must be replaced each time
they are removed during disassembly.
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -500D, unless otherwise noted.
TASK 35-32-18-99E-804
2. Reference Documents
A list of applicable reference documents is given in Table 6001.
Table 6001
Reference Documents
DOCUMENT NUMBER
DOCUMENT NAME
ORDERING INFORMATION
TT-C-490
Cleaning Methods and Pretreatment of Ferrous
Surfaces for Organic Coatings
US Government Printing Office
Washington DC 20402
USA
FED STD-595
Colors Used in Government Procurement
US Government Printing Office
Washington DC 20402
USA
TASK 35-32-18-94B-805
3. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment necessary for repair is shown in Table 6002. Special tools,
fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of
each item is required. Tools, fixtures, and equipment not shown in Table 6002 are standard shop tools,
fixtures, and equipment. Equivalents may be substituted.
Table 6002
Special Tools, Fixtures, and Equipment
NOMENCLATURE
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Bright Inspection Light
IL-24
Titan Tool Supply Co. Inc.
Buffalo, NY 14216-1784
USA (V51679)
EFFECTIVITY: ALL
Revision 2
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Page 6001
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Special Tools, Fixtures, and Equipment (Continued)
Table 6002 (Continued)
Special Tools, Fixtures, and Equipment
NOMENCLATURE
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Spray Gun
Model 19
Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Local Vendor
Cylinder Hanger (Steel Cylinders)
0.500 in. - 14 ANPT Threads
1.00 in. - 11.5 ANPT Threads
Cylinder Hanger (Composite Cylinders)
0.750 - 16UNF-2A Threads
SK87-117-08
Bolero Industries Inc.
Santa Fe Springs, CA 90670
USA (V0TRZ6)
TASK 35-32-18-94A-803
4. Consumable Repair Materials
A list of applicable consumable repair materials is given in Table 6003. Equivalent materials may be
substituted.
Table 6003
Consumable Repair Materials
MANUFACTURER
(VENDOR CODES)
MATERIAL
DESCRIPTION
Abrasive Blasting Media
No. 16 Aluminum Oxide
P/N 1700164
Treibacher - Schleifmittel Co.
Niagara Falls, NY 14303 (USA)
Fax: 716-286-1224
Plastic Abrasive Pad
Scotch Brite Pad
No. 2 Size
P/N 10116NA
3M Abrasive Systems Division
St. Paul, MN 55144-1000
USA (V28124)
Catalyst
A3110
A.P. Nonweiler Co.
Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Primer (2 part catalyzed urethane)
Light Gray (No. 36628 per FED-STD-595)
4285A093
Paint (2 part catalyzed urethane)
Green (No. 24062 per FED-STD-595)
Green (No. 14187 per FED-STD-595)
Gray-Green (No. 24159 per FED-STD-595)
Blue (No. 15102 per FED-STD-595)
Yellow (No. 13538 per FED-STD-595)
White (No. 17875 per FED-STD-595)
4285A073
4285K123
4285A083
4624J010
4624J030
4624J020
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-300-802
5. Repair
Limit repairs to the procedures given below.
- Cleaning (refer to the CLEANING section).
- Removal of sharp edges.
- Thread repair.
- Replacement of cracked, bent, broken, scratched, or otherwise damaged components.
- Steel cylinder paint application (refer to paragraph 6 in this section).
- Composite cylinder paint application (refer to paragraph 7 in this section).
- If there are signs of internal corrosion or contamination in the cylinder, do not attempt to repair. Have
the cylinder properly inspected/hydrostatically tested by a DOT-Authorized Repair Facility.
- Repair of optional PCA mounting bracket assemblies (refer to paragraph 8 in this section).
TASK 35-32-18-380-801
6. Steel Cylinder Paint Application
Paint must only be applied to the exterior surface of the steel cylinder (500 thru 565, IPL Figures 1A thru
1F, 1H and 1J, as applicable) and may consist of either small spot repairs or full repainting.
Hydrostatic test marks must remain visible and readable after the paint application.
WARNING: FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR SUPPLIER'S
MATERIAL SAFETY DATA SHEETS (MSDS) FOR PRIMER, PAINT, OR CATALYSTS
FOR MORE PRECAUTIONARY DATA, APPROVED SAFETY EQUIPMENT AND
EMERGENCY MEDICAL AID MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
Subtask 35-32-18-350-001
A. Surface Preparation
(1) Steel cylinders requiring a spot repainting process should be lightly sanded around the spot repair
areas.
(2) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to
remove any contamination.
(3) Remove the instruction decals (20A, IPL Figures 1A thru 1F; 25A, IPL Figures 1H and 1J), oxygen
decals (30A, IPL Figures 1A thru 1F; 1H, 1J), placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and
1J) and gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), or install masking tape over these
items to protect them from the primer and paint over spray.
Subtask 35-32-18-380-002
B. Primer Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Light Gray Primer (Table 6003) and Catalyst (Table 6003) using the instructions supplied by
the manufacturer.
(3) Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun using the instructions
supplied by the manufacturer.
(4) Allow the cylinder to air dry 15 to 20 minutes before the application of the paint.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-380-801
6. Steel Cylinder Paint Application (Continued)
Subtask 35-32-18-380-003
C. Paint Application
(1) Thread the Cylinder Hanger (Table 6002) into the cylinder.
(2) Mix the Paint (Table 6003) and Catalyst (Table 6003) using the instructions supplied by the
manufacturer.
(3) Filter and spray the catalyzed paint onto the cylinder surface with a Spray Gun using instructions
supplied by the manufacturer.
(4) Air-dry cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 - 30 minutes
at 100 - 150°F (38 - 66°C).
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) Instruction Decals (20A, IPL Figures 1A thru 1F; 25A, IPL Figures 1H and 1J; Oxygen decals (30A,
IPL Figures 1A thru 1F, 1H and 1J), placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J), and
gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J) removed from cylinder before the paint
application process must be replaced. Refer to the ASSEMBLY section for the proper location and
application of these items.
TASK 35-32-18-380-802
7. Composite Cylinder Paint Application
Paint must be applied only to the exterior surface of the composite cylinder (570, IPL Figure 1G) and may
consist of either small spot repairs or full repainting.
The hydrostatic retest labels and permanently affixed cylinder manufacturer's identification label must
remain visible and readable after the paint application.
Subtask 35-32-18-350-002
A. Surface Preparation
CAUTION: THE COMPOSITE CYLINDER OVER-WRAP OR REINFORCING FIBERS, MUST NOT BE
ABRADED DURING THE PRE-PAINTING PREPARATION OR PERMANENT CYLINDER
DAMAGE MAY RESULT.
(1) Composite cylinders (570, IPL Figure 1G) that require spot repair or full repainting should be lightly
sanded with a Plastic Abrasive Pad (Table 6003) only enough to roughen the surface without
abrading through the existing paint layer.
(2) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to
remove contamination.
(3) Remove the identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen
decal (30, IPL Figure 1G), and warning decal (65, IPL Figure 1G) from the cylinder, or install
masking tape over them to protect from paint over spray. Do not remove any hydrostatic retest
labels from the cylinder. The hydrostatic retest labels and the cylinder manufacturer’s identification
label on composite cylinders must be covered with masking tape before painting.
Subtask 35-32-18-380-004
B. Paint Application
(1) Thread the Cylinder Hanger (0.750 - 16 UNF-2A Threads, Table 6002) into the cylinder.
(2) Mix the Green Paint (No. 14187, Table 6003) and Catalyst (Table 6003) using the instructions
supplied by the manufacturer.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-380-802
7. Composite Cylinder Paint Application (Continued)
Subtask 35-32-18-380-004
B. Paint Application (Continued)
(3) Filter and spray the catalyzed paint on the cylinder surface with a Spray Gun (Table 6002) using
the instructions supplied by the manufacturer.
(4) Dry the cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 to 30 minutes
at 100 - 125°F (38 - 52°C) in air.
(5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service.
(6) The identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen decal
(30, IPL Figure 1G), and warning decal (65, IPL Figure 1G) that were removed from the cylinder
before the paint application process must be replaced. Refer to the ASSEMBLY section for the
proper location and application of these items
TASK 35-32-18-300-803
8. Optional PCA Mounting Bracket Set
A.
For repair information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to
AVOX Systems ACMM 35-37-58.
EFFECTIVITY: ALL
Revision 2
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20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
ASSEMBLY
TASK 35-32-18-400-801
1. General
This section describes the equipment and procedures recommended for assembly of the 5500 and 5600
Series Portable Cylinder Assembly (PCA). All components of the PCA must be cleaned and checked in
accordance with the previous sections of this manual. Assembly is organized as follows.
Paragraph
6
7
8
9
10
11
WARNING:
Description
Outlet Assemblies
Respirator Regulator Assembly
Regulator Assembly
PCA Assembly
PCA Charging Procedure
Final PCA Assembly
IPL Figure No.
4, 5, 6, 7, 8, 10, 11, 13
3
9, 12
1A thru 1J, 9
1A thru 1J, 9
1A thru 1J
CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN
EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR
OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL
PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN
EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
A. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that do not
normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen.
Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools.
WARNING:
FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND
MATERIALS CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR
EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH.
B. Many commonly used materials may react violently in the presence of high pressure oxygen. Only
equipment and materials known to be compatible with oxygen should be used. Do not substitute other
equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if
they look the same.
WARNING:
FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING ASSEMBLY
PROCEDURES MAY CAUSE INJURY TO THE EYES.
C. Use eye protection at all times during all assembly procedures.
The instructions in this section apply to all 5500 and 5600 PCA's unless noted otherwise. Refer to the
ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses.
NOTE:
Unless otherwise noted, any use of an item number in this section includes all alpha variants and
dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500,
-500, -500A thru -500D, unless otherwise noted.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 7001
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-99E-805
2. Reference Documents
A list of applicable reference documents is given in Table 7001.
Table 7001
Reference Documents
DOCUMENT NUMBER
DOCUMENT NAME
ORDERING INFORMATION
A-A-58092
Commercial Item Description Tape Antiseize,
Polytetrafluoroethylene
General Services Administration
1800 F Street
Washington, DC 20405 USA
NASM33540
National Aeronautical Standard
Safety Wiring and Cotter Pinning, General Practices for
MIL-PRF-25567
Military Specification
Leak Detection Compound, Oxygen Systems
MIL-PRF-27210
Military Specification
Oxygen, Aviator's Breathing, Liquid and Gas
Aerospace Industries Association
of America
Washington, DC 20005
USA (V80205)
ASSIST Online Database
Document Automation and Production
Service
Building 4/D, 700 Robbins Avenue
Philadelphia, PA 19111-5094
http://assist.daps.dla.mil
CGA P-15
Filling of Industrial and Medical Nonflammable
Compressed Gas Cylinders
Compressed Gas Association Inc.
Arlington, VA 22202-4102
USA (V01701)
AIR1059
Transfilling and Maintenance of Oxygen Cylinders
ASTM E 515-05
Standard Test Method for Leaks Using Bubble Emission
Techniques
SAE International
Warrendale, PA 15096-0001
USA
ASTM International
100 Barr Harbor, PO Box C700
West Conshohocken, PA 19428-2959
USA (V1Y2S6)
www.astm.org
TASK 35-32-18-94B-806
3. Special Tools, Fixtures, and Equipment
A list of special tools, fixtures, and equipment recommended for assembly of the 5500 and 5600 Series
PCA's is shown in Table 7002. Special tools, fixtures, and equipment must be cleaned for oxygen service
before use. The Figure number information provided in the “NOMENCLATURE” column corresponds to the
tool listed in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
section. Unless noted otherwise, one of each item is required. Tools, fixtures, and equipment not shown in
Table 7002 are standard shop tools, fixtures and equipment. Equivalents may be substituted.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 7002
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Special Tools, Fixtures, and Equipment (Continued)
Table 7002
Special Tools, Fixtures, and Equipment
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Pneumatic Bench Vise
Model BV-101-P
P/N 58634
Getz Fire Equipment Co.
Peoria, IL 61602-1711
USA (V58013)
Test Regulator
0 - 2500 psig (0 - 17.2 MPa) Outlet Pressure
44-1110 Series
44-1114-24
Tescom Corp.
Elk River, MN 55330-2445
USA (V5H642)
Pressure Gauge
(minimum accuracy ±0.25% full scale)
0 - 2000 psig (0 - 13.8 MPa)
1404 Series
Refill Coupling
CGA 540 x 0.563-18UNF-2B Threads
5020-01
Ametek Inc. (US Gauge Division)
Sellersville, PA 18960-2625
USA (V61349)
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
NOMENCLATURE
TASK 35-32-18-94A-804
4. Consumable Assembly Materials
A list of consumable assembly materials, recommended for assembly of the 5500 and 5600 Series PCA, is
given in Table 7003. Equivalent materials may be substituted except for the Oxygen and Oxygen
Compatible Lubricant.
Table 7003
Consumable Assembly Materials
MANUFACTURER
(VENDOR CODE)
Local Vendor
MATERIAL
Thread Sealing Tape
0.250 in. (0.535 cm) wide
DESCRIPTION
PTFE Ribbon Tape
CID A-A-58092, size 1
Leak Detection Compound, Oxygen
Systems
MIL-PRF-25567, Type 1
Sealant
Clear
P/N RTV732
Red Etching Ink
P/N S-1141
Marking Device Manufacturing Co.
Philadelphia, PA 19133-2891
USA (V26040)
Green Etching Ink
P/N AX GREEN
Speciality Ink Co. Inc.
Deer Park, NY 11729-4702
USA (V18029)
Lockwire
MS20995C20
Local Vendor
(V96906)
4.
EFFECTIVITY: ALL
Revision 2
ASSIST Online Database
Document Automation and Production Service
Building 4/D, 700 Robbins Avenue
Philadelphia, PA 19111-5094
http://assist.daps.dla.mil
Dow Corning Corp.
Midland, MI 48686-0097
USA (V71984)
35-32-18
Page 7003
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Consumable Assembly Materials (Continued)
MATERIAL
Oxygen
1850 psig (12.76 MPa) minimum
pressure
Table 7003 (Continued)
Consumable Assembly Materials
MANUFACTURER
DESCRIPTION
(VENDOR CODE)
MIL-PRF-27210, Type I
Local Vendor
Primer
Grade T
Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive
Grade 222
Grade 271
Grease, Aircraft and Instrument,
Fuel and Oxidizer Resistant
MIL-PRF-27617, Type 1
AMS-M-7866A
Molybdenum Disulfide, Technical,
Lubrication Grade
Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
ASSIST Online Database
Document Automation and Production Service
Building 4/D, 700 Robbins Avenue
Philadelphia, PA 19111-5094 USA
http://assist.daps.dla.mil
SAE International
400 Commonweath Drive
Warrendale, PA 15096-0001 USA
www.sae.org
TASK 35-32-18-400-802
5. Pre-Assembly Information
WARNING: FAILURE TO USE TOOLS THAT ARE FREE FROM DUST, LINT, FINE METAL FILINGS,
OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE MATERIALS ON
PARTS THAT ARE EXPOSED TO PRESSURIZED OXYGEN MAY RESULT IN FIRE OR
EXPLOSION CAUSING SERIOUS PERSONAL INJURY OR DEATH.
- All components that are to be used in the assembly of the 5500 and 5600 Series PCA must be
cleaned and checked in accordance with the preceding sections of this manual. All components must
pass the required tests in the TESTING AND FAULT ISOLATION section.
- Refer to Table 7002 (Special Tools, Fixtures, and Equipment) and Table 7003 (Consumable Assembly
Material) as required.
- Unless noted otherwise, all preformed packings shall be lubricated with a thin film of Oxygen
Compatible Lubricant prior to installation.
- Unless noted otherwise, all parts which require threading, twisting, or turning operations for assembly
will be threaded, twisted, or turned in a clockwise direction.
- When indicated, apply Thread Sealing Tape (Table 7003) according to Commercial Item Description
Specification A-A-58092 (Table 7001).
- When indicated, apply Lockwire (Table 7003) according to National Aeronautical Standard
NASM33540 (Table 7001).
- When indicated, apply Primer (Table 7003) and Adhesive (Table 7003) in small amounts and wipe off
excess with a clean cloth.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-400-802
5. Pre-Assembly Information (Continued)
- A “text arrow”, when used, shows the correct alignment of labels, decals, and placards put on the 5500
and 5600 Series PCA.
TASK 35-32-18-430-801
6. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J).
A. Constant Flow (metered) Type Outlet Assemblies
Refer -1 thru -2P, IPL Figure 4; -1 thru -3J, IPL Figure 5; -1 thru -2F, IPL Figure 7; -1, IPL Figure 8.
Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant
flow (metered) outlet assembly is an “adjustable” type (-1, IPL Figures 4, 5, 7 and 8) or “precision” type
(-2 thru -2P, IPL Figure 4; -2 thru -3J, IPL Figure 5; -2 thru -2F, IPL Figure 7).
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all
constant flow outlet assemblies. Make sure that all constant flow assemblies pass all testing
requirements before use.
Subtask 35-32-18-440-001
(1) APN 5009-00 (-1, IPL Figure 5) and APN 5009 Series (-2 thru -3J, IPL Figure 5) outlet assemblies.
Refer to IPL Figure 5 unless noted otherwise.
(a) APN 5009-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the outlet
assembly (-50), flow port (120), screen (30), filter (150), ring (140), gasket (160), glass cord
(40), or screw (20). If a replacement part is required, a complete precision type outlet assembly
must be ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
(b) APN 5009 Series precision type outlet assemblies (-2 thru -3J).
NOTE: The orifice (180), stud (80), and outlet assembly (-60) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
2 Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the stud (70, 80).
3 Install and tighten the receptacle (170) on the stud (70, 80). Install the dust cover (10) on
the receptacle.
Subtask 35-32-18-440-002
(2) APN 5041-00 (-1, IPL Figure 4) and APN 5041 Series (-2 thru -2P, IPL Figure 4) outlet assemblies.
Refer to IPL Figure 4 unless noted otherwise.
(a) APN 5041-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not available for the
coupling assembly (-90), screen (60, 80), glass cord (70), screw (50), and body (120). If
a replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
6. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J) (Continued)
(b) APN 5041 Series precision type outlet assemblies (-2 thru -2P).
NOTE: The orifice (200), body (130), and outlet subassembly (-100) are not procurable. If a
replacement part is required, a complete outlet assembly must be ordered. Refer to IPL
Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a
replacement outlet assembly.
1 Position pins (180) on case (190) and hook springs (170) over the grooved end of the pins.
2 Install the valve seat (160), valve (150), and spring (140) in the case (190).
3 Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the body (120, 130).
Screw the case (190) onto the body (120, 130) hand tight then tighten one fourth to one
third of a turn more.
4 Thread setscrew (110) into case (190). Hand tighten setscrew (110).
5 If adjustment is required, loosen setscrew (110) and tighten or loosen case (190) as
required. After adjustment, retighten setscrew (110) and torque setscrew (110) to 5-7 inchlbs.
6 Install the washer (40) and cap (30) over the threads on the case (190).
7 Assemble the nut (20) and cover assembly (10). Thread the nut (20) onto the case (190).
Subtask 35-32-18-440-003
(3) APN 5507-00 (-1, IPL Figure 7) and APN 5507 Series (-2 thru -2F, IPL Figure 7) outlet assemblies.
Refer to IPL Figure 7 unless noted otherwise.
(a) APN 5507-00 adjustable type outlet assembly (-1).
NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the
outlet subassembly (-40), screen (30), glass cord (20), screw (10), and body (140). If a
replacement part is required, a complete precision type outlet assembly must be
ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA
Configuration Matrix) for information on how to order a replacement outlet assembly.
(b) APN 5507 Series precision type outlet assemblies (-2 thru -2F).
NOTE: The orifice (160), and body (140, 150) are not procurable. If a replacement part is
required, a complete outlet assembly must be ordered. Refer to IPL Table 1 Sheet 5
(PCA Configuration Matrix) for information on how to order a replacement outlet
assembly.
1 Install the spring (130), outlet poppet (120), outlet gasket (110), and outlet washer (100) in
the body (140, 150).
2 Install the washer (90) on the threaded adapter (50).
3 Screw the threaded adapter (50) into the body (140, 150).
4 Install the fillister head screw (80) through the dust cover (70) and torsion spring (60) into
the body (140, 150).
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Subtask 35-32-18-440-004
(4) APN 5052-00 outlet assembly (-1, IPL Figure 8)
Refer to IPL Figure 8 unless noted otherwise.
NOTE: A replacement outlet assembly (-1) or parts (10 thru 120) are not procurable. If a complete
assembly or a replacement part is required, a different precision type outlet assembly must
be ordered. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how
to order a replacement outlet assembly.
(a) Install the washer (40), screen (30), glass cord (20), and screen (30) into the base (60). Slowly
thread the orifice adjusting screw (10) into the base (60) only enough to retain the washer, glass
cord, and screens.
(b) Assemble the coupling (-50) as follows.
1 Install the spring (80) and retainer (110) into the body (120).
2 Apply a thin coat of Oxygen Compatible Lubricant to the valve seat gasket (100) and install
the valve seat gasket on the valve seat (90).
3 Thread the valve seat (90) into the body (120) and tighten.
4 Apply a thin coat of Oxygen Compatible Lubricant to the body gasket (70) and install the
body gasket on the body (120).
5 Thread the base (60) on the body (120) and tighten.
B. Full Flow (Non-metered) Type Outlet Assemblies (refer to IPL Figures 6, 10, 11, 13; -4, IPL Figure 5;
and 355, IPL Figure 1C)
After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all full
flow outlet assemblies. Make sure that all full flow assemblies pass all testing requirements before use.
Subtask 35-32-18-440-005
(1) APN 36728-01 outlet assembly (-1, IPL Figure 13)
Replacement parts are not procurable for APN 36728-01. If replacement parts are required, a
complete outlet assembly must be ordered.
Subtask 35-32-18-440-006
(2) APN DPB153 outlet assembly
A replacement outlet assembly or replacement parts are not procurable for APN DPB153.
Outlet APN DPB153 is replaced by outlet APN 36728-01 (-1, IPL Figure 13). If a replacement
APN DPB153 outlet is required, order APN 36728-01.
Subtask 35-32-18-440-007
(3) APN 10008298 outlet assembly
Replacement parts are not procurable for APN 10008298. If replacement parts are required, a
complete outlet assembly must be ordered.
Subtask 35-32-18-440-008
(4) APN 800503-00 outlet assembly (-4, IPL Figure 5)
Refer to IPL Figure 5 unless noted otherwise.
A replacement outlet assembly is not procurable. If a replacement outlet assembly is required, a
different outlet assembly must be ordered.
(a) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (160).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
(4) APN 800503-00 outlet assembly (-4, IPL Figure 5) (Continued)
(b) Install the gasket (160) and the flow port (130) into the stud (70).
NOTE: Replacement parts for stud (70) and flow port (130) are not procurable. If replacement
parts are required, a different outlet assembly must be ordered.
(c) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (90).
(d) Install the gasket (90), valve (100), and spring (110) in the receptacle (170).
(e) Install and tighten the receptacle (170) on the stud (70). Install the dust cover (10) on the
receptacle.
Subtask 35-32-18-440-009
(5) APN 10006017 outlet assembly (355, IPL Figure 1C)
Replacement parts are not procurable for this outlet assembly. If replacement parts are required, a
complete outlet assembly must be ordered.
Subtask 35-32-18-440-010
(6) APN 10003566 oxygen coupling (-340, IPL Figures 1A, 1C, 1E, 1H)
A replacement oxygen coupling or replacement parts are not procurable. Oxygen coupling, APN
10003566, is replaced by outlet APN 802856-01 (-1, IPL Figure 11). If a replacement oxygen
coupling or replacement parts are required, a complete outlet assembly, order APN 802856-01.
Subtask 35-32-18-440-011
(7) APN 802856-01 outlet assembly (-1, IPL Figure 11)
Refer to IPL Figure 11 unless noted otherwise.
(a) If removed during disassembly, install the warning label (50) on the dust cover (40).
(b) Apply a thin coat of Oxygen Compatible Lubricant to the quad ring (90), gasket (60) and
preformed packings (110, 120).
(c) Install the preformed packing (110) on the disconnect body (100).
(b) Install the quad ring (90), preformed packing (120), disconnect poppet (80), and poppet spring
(70) in the disconnect body (100).
(c) Press the groove pins (30) into the disconnect fitting (20) if removed during disassembly.
(d) Install the gasket (60) on the mating thread of the disconnect fitting (20).
(e) Using the directions provided by the manufacturer, apply a thin coat of Adhesive (Grade 222,
Table 7003) on the first few exposed threads at the end of the disconnect fitting (20). Thread the
disconnect fitting into the disconnect body (100). Tighten the disconnect fitting and wipe excess
Adhesive (if present) from the disconnect fitting and disconnect body.
(f) Install the dust cover retainer (10) on the disconnect fitting (20) and dust cover (40). Twist and
lock the dust cover (40) on the groove pins (30) of the disconnect fitting (20).
Subtask 35-32-18-440-012
(8) APN 802863-02 outlet assembly (-1, IPL Figure 10)
Refer to IPL Figure 10 unless noted otherwise.
(a) Apply the Thread Sealing Tape to the nipple (10). Thread the nipple into the outlet body (140).
Tighten the nipple wrench tight.
(b) Install the dust cover (30) onto the outlet body (140).
(c) Install the pins (70), preformed packing (110), and retainer (100) into the insert sleeve (80).
EFFECTIVITY: ALL
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(8) APN 802863-02 outlet assembly (-1, IPL Figure 10) (Continued)
(d) Install the spring (130), poppet (120), and seal (90) into the outlet body (140).
(e) Apply a small amount of Adhesive (Grade 271, Table 7003) to the threads of the insert sleeve
(80). Thread the sleeve with pin assembly (-60) into the outlet body (140). Tighten the sleeve
with pin assembly.
(f) Install the preformed packing (40) on the dust plug (50). Insert the dust plug assembly (-20) into
the sleeve with pin assembly (-60).
Subtask 35-32-18-440-013
(9) APN 8572-00 outlet assembly (-1, IPL Figure 6)
Refer to IPL Figure 6 unless noted otherwise.
(a) Install the inlet filter (80), spring (70), poppet (60), and gasket (50) into the adapter (90).
(b) Assemble the body with pin (10) by installing washer (-30) and grooved pin (-20) in body (-40).
(c) Carefully thread the body with pin (10) into the adapter (90). Tighten the body with pin wrench
tight.
TASK 35-32-18-430-802
7. Respirator Regulator (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figure 3 unless noted otherwise.
Unless noted otherwise, assembly procedures apply to both the demand (-1, -1A) and demand/pressuredemand (-2, -2A) type respirator regulators.
After assembly, perform the Respirator Regulator Tests (paragraph 7) in the TESTING AND FAULT
ISOLATION section. Make sure that the respirator regulator passes all the tests before use.
Subtask 35-32-18-440-014
A. General Assembly
Assemble the following parts to the regulator case (350A).
(1) Attach the bracket (125, IPL Figures 1H, 1J) to the case (350A, IPL Figure 3) with self-locking
screws (120, IPL Figures 1H, 1J). Tighten the self-locking screws.
(2) Apply Thread Sealing Tape to the mating threads of the connector (100, IPL Figures 1H, 1J).
(3) Install the screen (340, IPL Figure 3) in the case (350A). Thread the connector (100, IPL Figure 1H,
1J) into the case (350A, IPL Figure 3) and tighten.
Subtask 35-32-18-440-015
B. Demand Valve (240) Assembly
(1) Install the valve seat gasket (280A) on the demand valve assembly (240).
(2) Install and secure the demand valve assembly in the case (350A) with pan head screws (250), flat
washers (270A), and lock washers (260). Tighten the pan head screws.
EFFECTIVITY: ALL
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Subtask 35-32-18-790-009
C. Demand Valve Assembly (240) Leak Test
(1) Use a high pressure connector having 0.125 - 27 ANPT threads and connect a regulated source of
clean, dry air to the inlet of case (350A).
(2) Apply 55 psig (0.38 MPa) pressure to the inlet of the case (350A).
(3) Apply the Leak Test Solution around the demand valve assembly (240), valve seat gasket (280A),
pan head screws (250), flat washers (270A) and lock washers (260). There must be zero
leakage. No bubbles in the Leak Test Solution is an indication of zero leakage.
(4) Reduce the inlet pressure to 0 psig (0 MPa). Discharge the remaining pressure by pushing the
demand valve assembly downward.
(5) Remove case (350A) from the regulated air source. Remove the connector from inlet of case.
(6) Dry all parts using clean, dry air.
(7) Remove the case (350A) from the test setup.
Subtask 35-32-18-440-016
D. Deflector (220)
CAUTION: A DEMAND VALVE ASSEMBLY HELD IN THE OPEN POSITION BY CONTACT
BETWEEN THE DEFLECTOR AND DEMAND VALVE ASSEMBLY STEM MAY CAUSE
THE RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(1) Carefully align the deflector (220) over the demand valve assembly (240) and attach the deflector to
the case (350A) with pan head screws (230A). Tighten the pan head screws.
(2) Make sure there is no contact between the deflector and the demand valve assembly. Carefully
bend the deflector if necessary.
Subtask 35-32-18-440-017
E. Diaphragm (200)
(1) Carefully install the diaphragm assembly (200) on the case (350A) so that the diaphragm extends to
the lower edge of the grooved surface of the case. Make sure that the diaphragm is seated evenly
and not distorted (wrinkled).
(2) Secure diaphragm on case with a diaphragm clamp (210) as follows.
NOTE: Diaphragm cord (205) is no longer procurable. If the diaphragm cord was removed, it must
be replaced with a diaphragm clamp (210).
(a) Diaphragm clamp (210).
Put the wide edge of the beveled surface of the diaphragm clamp (210) toward the diaphragm
assembly (200). Carefully push the diaphragm clamp (210) over the diaphragm assembly (200)
until the clamp is seated in the grooved area of the case (350A).
Subtask 35-32-18-440-018
F. Cover Assembly (-50, -60).
Refer to Figure 7001, Figure 7002 and Figure 7003.
(1) Demand type cover assembly (-50).
(a) If necessary, put the respirator regulator S/N and DASH No. on the new identification plate (90)
with a metal stamp having 0.064 in. (1.63 mm) high characters.
(b) Align and install the identification plates (90, 110) on the case cover (180) using the rivets
(100, 130).
EFFECTIVITY: ALL
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Subtask 35-32-18-440-018
7. Respirator Regulator (Continued)
F. Cover Assembly (-50, -60) (Continued).
(2) Demand/Pressure-Demand type cover assembly (-60).
(a) If necessary, put the respirator regulator S/N and DASH No. on the new identification plate (80)
with a permanent black ink marker using 0.064 in. (1.63 mm) high characters.
(b) Align and install the identification plate (80) on the case cover (190).
(c) Align and install the identification plate (120) on the case cover (190) using the rivets (130).
(d) Position the case cover (190) so that the identification plate (120) is visible and the “†”-shaped
slot is facing up. Also, the 0.75 in. (1.9 cm) long raised lug on the side of the case cover will be
facing down.
(e) Refer to Figure 7002 to align and insert the “C”-shaped end of the slide button (170) through the
lower slot (closest to the raised lug) of the case cover (190). Align and insert the “T”-shaped end
of the slide button through the upper slot of the case cover.
(f) Hold the slide button (170) in the case cover (190) and put the inside of the case cover facing
up. The raised lug will be facing down and both the slide button and the identification plate (120)
will be out of view.
(g) Carefully secure the slide button (170) to the case cover (190) using the spring (160).
NOTE: Make sure the ends of the spring are secure and aligned under the “C”-shaped and “T”shaped ends of the slide button. Also, make sure the long loop end of the spring faces
away from the raised lug and that the open side of the loop faces the center of the case
cover.
CAUTION: A PLATE WITH LEVER ASSEMBLY AND COMPRESSION SPRING THAT ARE
NOT PROPERLY POSITIONED MAY CAUSE THE RESPIRATOR REGULATOR
ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(h) Refer to Figure 7003 to locate and install the plate with lever assembly (150) in the “C”-shaped
end of the slide button (170). Also, the end of the plate with lever assembly (150) must be in the
raised lug area of the case cover (190).
WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY
RESULT IN INJURY TO THE HANDS.
(j) Insert one end of the compression spring (140) into the hole of the plate with lever assembly
(150). Insert the remaining end of the compression spring in the lower (bottom) hole of the case
cover (190).
(k) Hold finger pressure on the plate with lever assembly (150) and push the slide button (170)
between the demand and pressure-demand mode settings. The slide button must operate
freely. Put the slide button in the demand mode position.
(l) Carefully locate and install the cover assembly (-50, -60) on the case (350A). Secure the cover
assembly to the case using the pan head screws (70).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Subtask 35-32-18-440-018
7. Respirator Regulator (Continued)
F. Cover Assembly (-50, -60) (Continued).
(2) Demand/Pressure-Demand type cover assembly (-60) (Continued).
Cover Assembly Identification Plate Placement
Figure 7001
Slide Button and Spring Installation
Figure 7002
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
7.
Respirator Regulator (Continued)
F. Cover Assembly (Continued)
(2) Demand/Pressure-Demand type cover assembly (-60) (Continued).
Plate with Lever Assembly and Compression Spring Installation
Figure 7003
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-430-803
8. Regulator Assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable).
Refer to IPL Figure 9 unless noted otherwise.
Subtask 35-32-18-440-019
A. General Assembly
Install the following components in the regulator body (510 thru -550).
(1) Apply Oxygen Compatible Lubricant to the tube (500) and push into the body (510 thru -550), if
removed during disassembly. Remove the excess Oxygen Compatible Lubricant using Cleaning
Agent and the procedures specified in the CLEANING section for metal parts.
(2) If necessary, put the PCA or regulator P/N and S/N on a new identification plate (560, 570A) with a
metal stamp having 0.064 in (0.163 cm) characters. Install the identification plate on the body (510
thru -550) using the drive screws (580).
(3) Install the spring (490), thrust pin guide (480), thrust pin (470), and seat assembly (460) in the body
(510 thru -550).
(4) Carefully align the holder (450) over the thrust pin (470) and thread the holder into the body
(510 thru -550). Torque the holder to 50 in⋅lbs (5.6 N⋅m).
CAUTION: THE DIAPHRAGM PLATE MUST BE INSTALLED WITH THE RAISED CORNERS AWAY
FROM THE DIAPHRAGM OR DAMAGE MAY OCCUR TO THE DIAPHRAGM CAUSING
THE REGULATOR TO MALFUNCTION.
(5) Install the thrust plate (440), diaphragm (430), diaphragm plate (410), slip ring (420), adjusting
spring (400), and guide (390A) in the case (380).
(6) Put the body (510 thru -550) with drain tube (500) pointing up and carefully thread the case (380)
onto the body (510 thru -550). Torque the case to 200 in⋅lbs (22.6 N⋅m).
(7) Thread the setscrew (370) into the case (380) until it is level with the top of the case.
NOTE: Setscrew (370) must be used only with spring guide (390).
Setscrew (370A) must be used only with spring guide (390A).
Subtask 35-32-18-440-020
B. Safety Plug (210)
Install the safety plug in the body (510 thru -540) as follows.
(1) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body
(510 thru -540).
(2) Install the safety disc (260) in the body (510 thru -540).
(3) Thread the safety plug (210) into the body (510 thru -540). Torque the safety plug to 135 - 150 in⋅lbs
(15.2 - 16.9 N⋅m).
Subtask 35-32-18-440-021
C. Safety Outlet Assembly (-220)
Assemble and install the safety outlet assembly in the body (-550) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the gasket (240) and install the gasket in the
safety plug (250).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
8. Regulator Assembly (Continued)
C. Safety Outlet Assembly (Continued)
(2) Install the safety disc (270) in the safety plug (250).
NOTE: One of two different safety discs (270) may be used with the safety outlet assembly (-220). APN
10003742 is silver-colored and alternate APN 10006001 is bronze-colored.
(3) Thread the safety cap (230) onto the safety plug (250). Torque the safety cap to 350 in⋅lbs
(39.5 N⋅m) when APN 10003742 (silver-colored) safety disc is used. Torque the safety cap to 375
in⋅lbs (42.4 N⋅m) when alternate APN 10006001 (bronze-colored) safety disc is used.
(4) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body (-550).
(5) Thread the safety outlet assembly (-220) into the body (-550). Torque the safety outlet assembly to
150 in⋅lbs (16.9 N⋅m).
(6) Install Lockwire between the safety cap (230) and the safety plug (250).
Subtask 35-32-18-440-022
D. Charging Valve (170)
Install the charging valve in the body (510 thru -550) as follows.
(1) Apply Thread Sealing Tape to the charging valve (170).
(2) Thread the charging valve into the body (510 thru -550).
(3) Torque the charging valve to 175 - 200 in⋅lbs (19.8 - 22.6 N⋅m).
Subtask 35-32-18-440-023
E. On/Off Valve (-10, 11)
Assemble and install the on/off valve in the regulator assembly (-1 thru -1F) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the stem assembly (100), preformed packings
(90, 130), and the threads of the head assembly (120).
(2) Thread the head assembly (120) into the bushing (140).
(3) Install the PTFE seat (110) on the stem assembly (100). Align the stem assembly with the head
assembly and install in the bushing (140).
(4) Install the preformed packing (90) on the packing nut (80).
NOTE: Leave handle (30) unassembled until Valve Torque Test is performed [paragraph 8.G.(2)].
Then go to Final Assembly (paragraph 8.H).
(5) Align the packing nut (80) on the stem assembly (100) and thread the packing nut into the bushing
(140). Torque the packing nut to 150 in⋅lbs (16.9 N⋅m).
(6) Install the filter (150) in the body (510 thru -550).
(7) Install the preformed packing (130) on the bushing (140).
(8) Thread the bushing (140) into the body (510 thru -550). Torque the bushing to 200 in⋅lbs (22.6 N⋅m).
(9) Refer to Figure 7004 and install Lockwire between the packing nut (80) and the body (510 thru
-550).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
8.
Regulator Assembly (Continued)
On/Off Valve Kit Installation
Figure 7004
Subtask 35-32-18-440-025
F. Gauge (290 thru -310)
Assemble and install the gauge as follows.
Refer to IPL Figure 12 unless noted otherwise.
(1) If removed during disassembly, install the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60)
on the gauge (1 thru 1F, as applicable).
(2) If removed during disassembly, install the relief label (80) and gasket (70) on the gauge (1D, 1F).
(3) Perform the Gauge Accuracy Test (paragraph 9) described in the TESTING AND FAULT
ISOLATION section of this manual before the gauge is installed on the regulator assembly. Make
sure the gauge passes the test before use.
(4) Apply Thread Sealing Tape to the gauge (290 thru -310, IPL Figure 9) and thread the gauge into the
body (510 thru -550, IPL Figure 9). Align the gauge with a torque of 40 - 150 in⋅lbs (4.5 - 16.9 N⋅m).
G. Testing
(1) Perform the Regulator Assembly Output Pressure Test (paragraph 8) described in the TESTING
AND FAULT ISOLATION section of this manual. Make sure the regulator assembly passes the test
before use.
(2) Perform the Valve Torque Test (paragraph 10) described in the TESTING AND FAULT ISOLATION
section of this manual. Make sure the regulator assembly passes the test before use.
Subtask 35-32-18-440-026
H. Final Assembly
Install the following components after performing the tests specified in paragraph 8.G.
(1) Attach the identification plate (350) on the case (380) with the screws (360).
(2) Refer to Figure 7004 to align and install the flat washer (70), spring washer (60), and handle (30) on
the stem assembly (100). Secure the handle on the stem assembly using nut (40A). Torque the nut
to 16 - 23 in⋅lbs (1.8 - 2.6 N⋅m).
(3) Install the identification plate (20) on the handle (30).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-420-801
9. PCA Assembly (-1, -2, -3, and -4 (as applicable), IPL Figures 1A thru 1J)
Refer to IPL Figures 1A thru 1J unless noted otherwise.
Subtask 35-32-18-420-001
A. Regulator Assembly (400 thru 435)
Install the regulator assembly in a steel cylinder (500 thru 565, as applicable) as follows.
(1) Hold the cylinder (500 thru 565, as applicable) in the Pneumatic Bench Vise.
(2) Apply Thread Sealing Tape to the cylinder-mating threads on regulator assembly (400 thru 435).
Thread the regulator assembly into the steel cylinder (500 thru 565, as applicable) hand tight.
WARNING: AFTER THE CORRECT TORQUE HAS BEEN APPLIED, THE REGULATOR BODY
MUST HAVE A MINIMUM OF FOUR THREADS ENGAGED WITH THE STEEL
CYLINDER OR SERIOUS PERSONAL INJURY OR DEATH MAY OCCUR WHEN THE
PCA IS FILLED WITH OXYGEN.
(3) Torque the regulator assembly (400, 410) in the steel cylinder (500 thru 515, 550 thru 555A) to
480 - 840 in⋅lbs (54.2 - 94.9 N⋅m).
(4) Torque the regulator assembly (405, 415 thru 435) in the steel cylinder (520 thru 545, 560, 565) to
1320 - 1560 in⋅lbs (149.1 – 176.3 N⋅m).
NOTE: The regulator body outlet port where the gauge (290, 300, IPL Figure 9) is installed must be
aligned with the oxygen identification decal (30) on the cylinder (500 thru 565, as
applicable).
Subtask 35-32-18-420-002
B. Regulator Assembly (435, 436, IPL Figure 1G)
Refer to IPL Figure 1G unless otherwise noted. Install the regulator assembly in a composite cylinder
(570) as follows.
(1) Apply a thin layer of Oxygen Compatible Lubricant on the metal boss seal (475).
(2) Install the metal boss seal (475) on the cylinder mating threads of the regulator assembly (435, 436)
with the sealing flange pointing away from the regulator.
CAUTION: FAILURE TO HOLD A COMPOSITE CYLINDER IN A PNEUMATIC BENCH VISE MAY
CAUSE DAMAGE TO THE FIBER OVER-WRAP ON THE CYLINDER.
(3) Hold the cylinder (570) in the Pneumatic Bench Vise.
(4) Thread the regulator assembly (435, 436) into the composite cylinder (570) and torque to
540 - 660 in⋅lbs (61.0 - 74.5 N⋅m).
NOTE: The regulator body outlet port where the gauge (-310, IPL Figure 9) is installed must be
aligned with the oxygen identification decal (20A) on the cylinder (570).
Subtask 35-32-18-430-001
C. Relief Valve Assembly (320 thru 340, IPL Figure 9)
(1) Testing
Perform the Relief Valve Assembly Test (paragraph 5) described in the TESTING AND FAULT
ISOLATION section before the relief valve assembly is installed on the regulator assembly. Make
sure the relief valve assembly passes all the tests before use.
(2) Apply Thread Sealing Tape on the relief valve assembly (320 thru 340, IPL Figure 9) and thread into
the regulator assembly (400 thru 436, IPL Figures 1A thru 1J, as applicable). Torque the relief valve
assembly to 75 - 150 in⋅lbs (8.5 - 16.9 N⋅m).
EFFECTIVITY: ALL
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9. PCA Assembly (Continued)
Subtask 35-32-18-430-002
D. Harness (205, IPL Figures 1A thru 1E, 1G thru 1J; 10, IPL Figure 2)
Install the upper end of the harness over the regulator assembly (400 thru 410, 425, 435, 436) and let it
rest on the upper end (crown) of the applicable cylinder (500 thru 570).
Subtask 35-32-18-420-003
E. Respirator Regulator Assembly (110, IPL Figure 1H; 115, IPL Figure 1J)
Refer to IPL Figures 1H and 1J unless otherwise noted. Install the respirator regulator as follows.
(1) Apply Thread Sealing Tape to the elbow assembly (105).
(2) Thread the elbow assembly (105) into the regulator assembly (400, 405, 410, 425, 435, 436). Align
and tighten the elbow assembly wrench tight.
(3) Install the clamp (75) through the bracket (125) onto the respirator regulator assembly (110, IPL
Figure 1H; 115, IPL Figure 1J).
(4) Using the clamp (75), loosely attach the respirator regulator assembly (110, IPL Figure 1H; 115, IPL
Figure 1J) around the upper end of the applicable cylinder (500 thru 570).
(5) Remove the nut and ferrule (parts of the connector) from the connector (100A) and install them on
the end of the elbow assembly (105).
(6) Align the connector (100A) of the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure
1J) over the elbow assembly (105). Push the respirator regulator assembly onto the elbow
assembly until connector is fully engaged. Thread nut onto the connector and tighten wrench tight.
(7) Tighten the clamp (75) around the applicable cylinder (500 thru 570).
Subtask 35-32-18-430-003
F. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J, as applicable)
Refer to Figures 1A thru 1J unless otherwise noted. Locate, install, and mark the outlet assemblies as
follows.
(1) Outlet assembly location and marking instructions.
The outlet assemblies used on 5500 Series and 5600 Series PCA's are installed on the regulator
assembly (400 thru 436) in specific places and are identified by special marks.
Refer to Figure 7005 and Figure 7006 for information about the location and marks of outlet assemblies installed on the 5500 Series or 5600 Series PCA's.
(a) On the 5500 Series PCA configured with more than one constant flow (metered) type outlet
assembly (300 thru 325, 370, as applicable), the outlet assembly with the highest flow rate is
connected to the first regulator assembly outlet port counterclockwise from pressure gauge. On
a 5600 Series PCA configured with more than one constant flow (metered) type outlet
assembly, the outlet assembly with the highest flow rate is connected to the first regulator
assembly outlet port counterclockwise from the respirator regulator (110, IPL Figure 1H; 115,
IPL Figure 1J).
(b) The full flow (non-metered) type outlet assembly (330 thru 355, as applicable) is connected to
the regulator assembly outlet port clockwise from the on/off valve (-10, 11, IPL Figure 9).
(c) When two constant flow (metered) outlets with different flow rates are installed, there must be a
mark on both outlets made with a rubber stamp and Etching Ink. A “HI” mark, with Red Etching
Ink, must be put on the outlet assembly with the highest flow rate. A “LO” mark, with Green
Etching Ink, must be put on the outlet assembly with the lowest flow rate.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
9. PCA Assembly (Continued)
F. Outlet Assemblies (Continued)
5500 Series PCA Outlet Assembly Position and Marks
Figure 7005
5600 Series PCA Outlet Assembly Position and Marks
Figure 7006
(d) All constant flow (metered) outlet assemblies must have the flow rate and the altitude setting
callout codes metal-stamped on the outside of the outlet assembly. Refer to Figure 7 in the
DESCRIPTION AND OPERATION section if necessary.
(2) Apply Thread Sealing Tape to the outlet assembly (300 thru 370, as applicable) or the plug (-395,
-396, -397, IPL Figures 1A thru 1E, 1H, 1J, as applicable) to be installed on the regulator assembly
(400 thru 436, as applicable).
(3) Identify the correct location of each outlet assembly or plug on the regulator assembly.
(4) Thread the outlet assembly or plug into the regulator assembly. Align the “HI” or “LO” marks on the
outlet assembly while torquing the outlet assembly or plug to 40 - 80 in⋅lbs (4.5 - 9.0 N⋅m).
Make sure the “HI” or “LO” mark can be seen from the top (regulator end) of the PCA.
(5) If applicable, mark the constant flow (metered) outlet assembly (300 thru 325, 370, as applicable)
with Etching Ink. Refer to paragraph 9.F.(1)(c) if necessary.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
9.
PCA Assembly (Continued)
Subtask 35-32-18-430-004
G. Instruction Decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H. 1J), Oxygen Decal (30A IPL
Figures 1A thru 1J), Placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J), Gauge Label (45, IPL
Figures 1A, 1C, 1E, 1H, and 1J), Identification Plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure
1G), and Warning Decal (65, IPL Figure 1G).
Refer to Figure 7007 and 7008 and, align and install decals, plates, placards and labels as follows.
AVOX Systems uses some non-procurable decals, identification plates and instruction plates in the
manufacture of the Portable Cylinder Assembly. Replacement (procurable) decals, identification plates
and instruction plates noted in both the ILLUSTRATED PARTS LIST and this section may look different,
however must contain the same information as the non-procurable items used in the manufacture of the
PCA.
All decals and plates requiring replacement have important information (i.e., part number, serial number,
dash number, date of manufacture, etc.) that must be put on the replacement item before it is put on the
applicable cylinder (500 thru 570). A permanent ink marker pen may be used to mark information on the
replacement items with characters approximately the same height and spacing as those contained on
the original item.
(1) Apply the oxygen identification decal (30A, IPL Figures 1A thru 1J) on the applicable cylinder
(500 thru 570, IPL Figures 1A thru 1J) of the 5500 Series and 5600 Series PCA.
NOTE: A cylinder (500 thru 570, as applicable) manufactured before 5/81 may have text painted on
the cylinder identical to that found on the oxygen identification decal (30A). Painted text, if
present, will be placed on the cylinder the same as the oxygen identification decal. Do not
apply an oxygen identification decal to a cylinder with painted text.
(2) Apply Instruction decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H, 1J) as follows.
(a) Apply the instruction decal (20A, IPL Figure 1A thru 1G) to the applicable cylinder (500 thru 570,
IPL Figures 1A thru 1G) of the 5500 Series PCA (-1 thru -4K, as applicable, IPL Figures 1A thru
1G). Instruction decal (20A) must only be used on a PCA with a green handle (30, IPL Figure
9).
(b) Apply the instruction decal (25A, IPL Figures 1H, 1J) to the applicable cylinder (500 thru 525;
540 thru 555, IPL Figures 1H, 1J) of the 5600 Series PCA (-1 thru -3M, as applicable, IPL
Figures 1H, 1J). Instruction decal (25A) must only be used on a PCA with a green handle (30,
IPL Figure 9).
5600 Series PCA Labeling
Figure 7007
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
9. PCA Assembly (Continued)
G. Decal, Plate, Placard, and Label (Continued)
5500 Series PCA Labeling
Figure 7008
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
9. PCA Assembly (Continued)
G. Decal, Plate, Placard, and Label (Continued)
(3) Apply identification plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G) and warning label
(65, IPL Figure 1G) to the applicable 5500 Series PCA.
(4) Apply the aviators oxygen placard (-50), and instruction placard (-40) to the 5500 Series and 5600
Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru -4U, -5E, IPL Figure 1C; -2F, -2G, IPL Figure 1E;
-3F, -3R, and -3S, IPL Figure 1H; -1A, -1U, -2C, -2L, and -2V, IPL Figure 1J).
Apply the label (45) to the 5500 Series and 5600 Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru
-4U, -5E, IPL Figure 1C; -2F, -2G, IPL Figure 1E; -3F, -3R, and -3S, IPL Figure 1H; -1A, -1U, -2C,
-2L, and -2V, IPL Figure 1J). Label (45) must be applied to the face of the gauge (290, 300, IPL
Figure 9) but must not cover the gauge needle or range markings. Label to indicate next required
hydrostatic test date: 5 years from cylinder date stamp.
TASK 35-32-18-610-801
10. PCA Charging Procedure
Refer to IPL Figure 9 (unless noted otherwise), and Table 7004.
Subtask 35-32-18-610-001
A. PCA Charging Setup
(1) Remove the filler cap (160) from the charging valve (170).
(2) Attach the Refill Coupling (Table 7002) to the charging valve (170).
Subtask 35-32-18-610-002
B. Charge the PCA
(1) Rotate handle (30) counterclockwise to the fully open on/off valve (-10, 11).
(2) For correct charging procedure refer to Reference Documents (Table 7001)
- CGA P-15 (Transfilling of Industrial and Medical Nonflammable Compressed Gas Cylinders)
- SAE AIR1059 (Transfilling and Maintenance of Oxygen Cylinders)
(3) Refer to SAE AIR1059 or CGA P-15 for correct stabilized cylinder pressures at ambient
temperatures.
Subtask 35-32-18-610-003
C. Disconnect the PCA
WARNING: FAILURE TO FULLY DISCHARGE THE PCA CHARGING SETUP OF OXYGEN
BEFORE DISASSEMBLY OF ANY PART MAY RESULT IN SERIOUS PERSONAL
INJURY OR DEATH.
(1) Rotate handle (30) clockwise to fully close on/off valve (-10, 11). Discharge all oxygen from the PCA
charging setup.
(2) Remove the PCA from the PCA charging setup.
D. Testing
Perform the applicable PCA Final Tests (paragraph 11) described in the TESTING AND FAULT
ISOLATION section of this manual. Make sure PCA passes all tests before use.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-400-803
11.
Final PCA Assembly
Refer to IPL Figures 1A thru 1J unless noted otherwise.
NOTE: The replacement PAX mask assembly (35 thru 41, IPL Figure 2) may contain either a cord and
pin on the mask tubing or a loose-packed spring clip and tube which must be removed and
discarded. Carefully cut off the corner of the protective bag containing the replacement (new) PAX
mask assembly and remove either the cord and pin from the mask tubing or the loose-packed
spring clip and tube. Reseal the protective bag with adhesive tape.
NOTE: The US FAA requires that at least one mask be connected at all times to each PCA that is
onboard an aircraft for potential use (for operators covered under 14 CFR Parts 25 and 121).
Refer to REWORK Section (1.A.1 and 3.A.1) for detailed AVOX recommendations for compliance.
Subtask 35-32-18-430-005
A. APN 801660-00 Harness Assembly (205, IPL Figures 1A thru 1E and 1G thru 1J)
Refer to Figure 7009 and install the harness (205) as follows.
NOTE: The upper (loop) end of the harness was previously installed.
(1) Align the remaining end of the harness (205) on the lower end of the cylinder (500 thru 570).
(2) Align and install the clamp (70) over the remaining end of harness. Depending on the cylinder size,
align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the
bottom end of the cylinder.
Subtask 35-32-18-430-006
B. APN 801658-00 Harness Assembly (200, IPL Figures 1A thru 1C, 1H, and 1J)
Refer to Figure 7009 and install the harness assembly (200) as follows.
(1) Align and install the strap assembly (201) on the cylinder (500 thru 525, 540 thru 555A).
(2) Align and install clamp (70) over strap assembly (201). Depending on the cylinder size, align and
tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of
cylinder.
(3) Align and install strap assembly (202) over the strap assembly (201) on the cylinder (500 thru 525,
540 thru 555A).
(4) Align and install the clamp (75) over the strap assemblies (201, 202). Align and tighten the clamp on
the cylinder approximately 3.5 in. (8.9 cm) from the neck of cylinder.
Subtask 35-32-18-430-007
C. APN 801662-00 Harness Assembly (225, IPL Figures 1B, 1E and 1J).
Refer to Figure 7009 and install the harness assembly (225) as follows.
(1) Align and install the harness assembly (225) on the cylinder (510, 515).
(2) Align and install the clamp (75) over the harness assembly (225). Align and tighten the clamp
approximately 3.5 in. (8.9 cm) from the neck of cylinder.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
PCA Harness Configurations
Figure 7009
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
Subtask 35-32-18-430-008
D. APN 801660-03, -05 Harness Assemblies (215, IPL Figure 1C; 220, IPL Figures 1H and 1J).
Refer to Figure 7010 and install the harness assembly (215, 220) as follows.
(1) Loop the harness (215, 220) around the neck of the cylinder (550, 550A, 550B, 555, 555A). Snap
the socket onto the stud (both are part of the harness assembly) to secure the harness to the neck
of the cylinder.
(2) Align the remaining end of the harness on the cylinder.
(3) Align and install the clamp (70) over the remaining end of the harness. Depending on the cylinder
size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the
bottom end of cylinder.
(4) Snap the remaining sockets onto the studs.
PCA Harness Configurations
Figure 7010
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
Subtask 35-32-18-430-009
E. APN 801807-01, -02, -03 Mask Storage Bag and Harness Assembly (-1 thru -1B, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7011.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1C and 1F).
(3) Align and install the harness assembly (-1 thru -1B, IPL Figure 2) on the PCA as follows.
(a) Install the harness assembly (-1 thru -1B) on the cylinder.
(b) Align and install the clamp (75, IPL Figures 1A thru 1C and 1F) over the harness assembly.
Align and tighten the clamp approximately 3.5 in. (8.9 cm) from the neck of the cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35, IPL Figure 2) in the mask storage
bag assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the correct outlet assembly mating connector (15), coupling (-25), or nipple (-30)
is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).
Subtask 35-32-18-430-010
F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (-1C thru -1F, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7012.
(1) Install the fastener (45, 50) through the mask storage bag assembly (55, 60).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1E). If the PCA is equipped with a second mask storage bag assembly (60), it
is fastened to the opposite side of the cylinder.
(3) Align and install the harness (10) as follows.
NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.D.
(a) Align the loose end of the harness (10) on the lower end of the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness assembly. Depending
on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 cm) from the bottom end of the cylinder.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
P/N's 801807-01, -02, -03 (-1 thru -1B, IPL Figure 2) Mask Storage Bag and Harness Assembly
Figure 7011
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)
P/N's 801808-01, -02, -03, -05 (-1C thru -1F, IPL Figure 2)
Mask Storage Bag and Harness Assembly
Figure 7012
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued)
(4) As necessary, repackage and install the PAX mask assembly (35, 40) in the mask storage bag
assembly (55, 60) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the correct outlet assembly mating connector (15, 20), coupling (-25), or nipple
(-30) is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55, 60).
(k) If the PCA is equipped with PAX mask assembly No. 2, repeat paragraphs 11.F.(4)(a) thru
11.F.(4)(h).
(l) Carefully put the sealed PAX mask assembly No. 2 into the remaining mask storage bag
assembly (60).
Subtask 35-32-18-430-011
G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (-1G thru -1J, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7013.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA
(IPL Figures 1A thru 1E).
(3) Align and install the harness (10) as follows.
NOTE: Item 1H, IPL Figure 2 does not include a harness (10, IPL Figure 2) or harness clamp.
NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A thru 1E). Refer to paragraph 9.D.
(a) Align the remaining end of the harness assembly (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 cm) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (36 thru 41) in the mask storage bag
assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
G. APN 803177-01, -02, -03, Mask Storage Bag and Harness Assembly (Continued)
P/N's 803177-01, -02, -03 (-1G thru -1J, IPL Figure 2)
Mask Storage Bag and Harness Assembly
Figure 7013
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (Continued)
(f) As necessary, make sure that the correct outlet assembly mating connector (20) or nipple (-30)
is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) As necessary, repeat paragraphs 11.G.(4)(a) thru 11.G.(4)(d) for PAX mask assembly No. 2.
(j) Put the repackaged PAX mask assembly No. 1 in the face piece of PAX mask assembly No. 2.
(k) Carefully put the folded reservoir bag (PAX mask assembly No. 2) into the face piece of PAX
mask assembly No. 1.
(l) As necessary, make sure that the correct outlet assembly mating connector (20) is attached to
the tube.
(m) Coil the tube of PAX mask assembly No. 2 around the outside of PAX mask assemblies No. 1
and No. 2.
(n) As necessary, put the PAX mask assemblies in the protective plastic bag. Close and seal the
protective bag.
(p) Carefully put the sealed PAX mask assemblies into the mask storage bag assembly (55).
Subtask 35-32-18-430-012
H. APN 805436-01 Mask Storage Bag and Harness Assembly (-1K, IPL Figure 2).
Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7014.
(1) Install the fastener (45) through the mask storage bag assembly (55).
(2) Align and install the fastener with the attached storage bag assembly on the applicable PCA (IPL
Figures 1A and 1C).
(3) Align and install the harness (10) as follows.
NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA
(IPL Figures 1A and 1C). Refer to paragraph 9.D.
(a) Align the remaining end of the harness (10) on the cylinder.
(b) Align and install the clamp (70, IPL Figures 1A and 1C) over the harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in.
(6.4 - 10.2 cm) from the bottom end of cylinder.
(4) As necessary, repackage and install the PAX mask assembly (35) in the mask storage bag
assembly (55) as follows.
(a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the
reservoir bag out flat.
(b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing.
(c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge.
(d) Put the head strap into the face piece.
(e) Carefully put the folded reservoir bag into the face piece.
(f) Make sure that the plug-in connector (15) is attached to the tube.
(g) Coil the tube inside of the face piece in a clockwise direction.
(h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag.
(j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55).
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
11. Final PCA Assembly (Continued)
H. APN 805436-01 Mask Storage Bag and Harness Assembly (Continued)
P/N 805436-01 (-1K, IPL Figure 2)
Mask Storage Bag and Harness Assembly
Figure 7014
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FITS AND CLEARANCES
TASK 35-32-18-99C-802
Torque values, critical to the assembly and operation of the 5500 and 5600 Series PCA, are listed in
Table 8001.
Table 8001
Torque Values
IPL REFERENCE
FIG. NO.
ITEM NO.
NOMENCLATURE
TORQUE VALUES
in⋅lbs (N⋅m)
1A thru 1J
300 thru 370
Outlet Assembly
40 - 80 (4.5 - 9.0)
1A thru 1E,
1H, 1J
-395, -396, -397
Plug
40 - 80 (4.5 - 9.0)
1A thru 1C,
1E, 1H, 1J
400, 410, 430
Regulator Assembly
(0.500 - 14 ANPT Threads)
480 - 840 (54.2 - 94.9)
1D thru 1F,
1H, 1J
405, 415, 425, 435
Regulator Assembly
(1.00 - 11.5 ANPT Threads)
1320 - 1560 (149.1 - 176.2)
1G, 1J
435, 436
Regulator Assembly
(0.750 - 16UNF-2A Threads)
540 - 660 (61.0 -74.5)
4
110
Setscrew
5 - 7 (0.56 - 0.79)
9
40A
Nut, Alternate APN 804670-03 Only
16 - 23 (1.8 - 2.6)
9
80
Packing Nut
150 (16.9)
9
140
Bushing
200 (22.6)
9
170
Charging Valve
175 - 200 (19.8 - 22.6)
9
210
Safety Plug
135 - 150 (15.2 - 16.9)
9
-220
Safety Outlet Assembly
150 (16.9)
9
230
Safety Cap
Note 1
9
290 thru -310
Gauge
40 -150 (4.5 - 16.9)
9
320 thru 340
Relief Valve Assembly
75 - 150 (8.5 - 16.9)
9
380
Case
200 (22.6)
9
450
Holder
50 (5.6)
Note 1:
Safety discs, APN 10003742 or APN 10006001, may be used in the safety outlet assembly (-220, IPL Figure 9).
Torque the safety cap to 350 in⋅lbs (39.5 N⋅m) when safety disc APN 10003742 (Item 270, IPL Figure 9) is used.
Torque the safety cap to 375 in⋅lbs (42.4 N⋅m) when safety disc APN 10006001 (Item 270, IPL Figure 9) is used.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES
TASK 35-32-18-94B-807
This section contains a complete listing of all Special Tools, Fixtures, Equipment (Table 9001), and
Consumable Materials (Table 9002) used throughout this CMM.
Subtask 35-32-18-94B-001
1. Special Tools, Fixtures, and Equipment
Special tools, Fixtures, and Equipment recommended for disassembly, assembly, testing, cleaning,
checking or repair of the PCA are presented in Table 9001. Special tools (Figure number in
“NOMENCLATURE” column) are shown in Illustrations, Special Tools, and Fixtures (paragraph 3). Tools
and equipment used in this manual, not listed in Table 9001, are standard oxygen shop tools or
equipment. Special tools, fixtures, and test equipment must be cleaned for oxygen service before use.
Unless noted otherwise, one of each item is required. Equivalents may be substituted.
Table 9001
Special Tools, Fixtures, and Equipment
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Pressure Gauge
(minimum accuracy ±0.25% full scale)
0 - 100 psig (0 - 0.69 MPa)
0 - 200 psig (0 - 1.38 MPa)
0 - 2000 psig (0 - 13.8 MPa)
1404 Series
Ametek (US Gauge)
Sellersville, PA 18960-2625
USA (V61349)
Vent Valve
0.250 in. - 18 ANPT Threads
P4T Series
B-4P4T4
Whitey Co.
Highland Heights, OH 441341533 USA (V12623)
Test Regulator
0 - 2500 psig (0 - 17.2 MPa)
Outlet Pressure
44-1110 Series
44-1114-24
0 - 250 psig (0 - 1.72 MPa)
Outlet Pressure
26-1600 Series
26-1612-24
Flowmeter
(minimum accuracy ±2% full scale)
5.0 - 50 ccm
13.6 - 136 ccm
0.62 - 6.20 lpm
12.6 - 126 lpm
1110 Series
NOMENCLATURE
Mating Connector for
800503-00, 5009-00, 5009 Series Outlet Assy
5041-00, 5041 Series Outlet Assy
5507-00, 5077 Series Outlet Assy
5052-00 Outlet Assy
10003566, 802856-01 Outlet Assy
36728-01, DPB153 Outlet Assy
10008298 Outlet Assy
10006017 Outlet Assy
802863-02 Outlet Assy
8572-02 Outlet Assy
EFFECTIVITY: ALL
Revision 2
1110CC21ABGAA
1110CC11BBGAA
1110CC71DBGAA
1110CJ42CBGAA
5065-10
29559-00
14807-00
5067-08
802857-01
36857-01
10007498
LAC672163-103 (Lockheed)
802627-01
8570 Series
Tescom Corp.
Elk River, MN 55330-2445
USA (V5H642)
Emerson Electric Co.
Brooks Instruments Division
Hatfield, PA 19440-3052
USA (V4ZW64)
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
35-32-18
Page 9001
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Special Tools, Fixtures, and Test Equipment (Continued)
Table 9001 (Continued)
Special Tools, Fixtures, and Equipment
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Shut Off Valve (2 required)
1 Series
B-1VF4
Flow Control Valve
18 Series
B-18RF8
Whitey Co.
Highland Heights, OH 44134-1533
USA (V12623)
Needle Valve
1 Series
B-1RF4
NOMENCLATURE
Regulator Test Adapter
0.500 - 14 ANPT x 0.250 - 18 ANPT Threads
1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads
0.750 - 16UNF2A x 0.250 - 18 ANPT Threads
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
803213-S58-12
803213-S58-10
803213-S58-1
Graduated Cylinder
5 cc Capacity
---
Local Vendor
Low Pressure Regulator
Vac to 2 psig (Vac to 14 KPa)
(Vac to 55 in. WC)
16 Series
16112J
Fairchild Industrial Products Co.
Winston-Salem, NC 27103-6708
USA (V07282)
Draft Gauge
(minimum accuracy ±2% full scale)
-5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC)
Differential Pressure
0 to 15 in. WC (0 - 38 cm WC)
Respirator Regulator Mating Connector
Screw Type - Used with respirator regulator assy
P/N 6379-2C (on 5600-1 Series PCA) or
P/N 800649-00 (on 5600-8 Series PCA)
AN Type - Used on respirator regulator assy
P/N 6379-2D (on 5600-2 Series PCA) or
P/N 800649-01 (on 5600-9 Series PCA)
Note: REG requires both VAC
and PRESS to operate.
Maximum inlet pressure is
250 psig (1,72 MPa)
2000 Series Magnehelic*
2310-A-321
Dwyer Instruments Inc.
Michigan City, IN 46360-0373
USA (V85274)
2015-A-321
6210-00
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
13822-00
Pneumatic Bench Vise
Model BV-101-P
P/N 58634
Getz Fire Equipment Co.
Peoria, IL 61602-1711
USA (V58013)
Bright Inspection Light
IL-24
Titan Tool and Supply Co.
Buffalo, NY 14216-1784
USA (V51679)
* Magnehelic is a Registered Trademark of Dwyer Instruments Inc.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 9002
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Special Tools, Fixtures, and Test Equipment (Continued)
Table 9001 (Continued)
Special Tools, Fixtures, and Equipment
NOMENCLATURE
PART NUMBER
(or DESCRIPTION)
MANUFACTURER
(VENDOR CODE)
Protective Cap or Plug
-----
Local Vendor
Spray Gun
Model 19
Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel Cylinders)
0.500 in. - 14 ANPT Threads
1.00 in. - 11.5 ANPT Threads
Square Drive Plug Fitting,
Local Vendor
Cross-Drilled for Hanger
Cylinder Hanger (Composite Cylinders)
0.750 - 16UNF-2A Threads
Refill Coupling
CGA 540 x 0.563 - 18UNF-2B Threads
5020-01
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
Subtask 35-32-18-94A-001
2. Consumable Materials
A list of consumable materials recommended for testing and fault isolation, cleaning, repair and assembly
of PCA are shown in Table 9002. Equivalent materials may be substituted, except for Fuel and Oxidizer
Resistant Aircraft and Instrument Grease and Oxygen (when used in Cylinder Charging Procedures in the
ASSEMBLY section of this manual).
Also, Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is the Test Gas specified in the TESTING AND
FAULT ISOLATION section of this manual. Water pumped Nitrogen (A-A-59503) or Air (equivalent in purity
to MIL-PRF-27210, Type I or AS8010, Type I) may be substituted for Oxygen only when used as the Test
Gas.
Table 9002
Consumable Materials
MANUFACTURER
(VENDOR CODE)
MATERIAL
DESCRIPTION
Thread Sealing Tape
0.250 in. (0.635 cm) wide
PTFE Ribbon Tape
CID A-A-58092, size 1
Local Vendor
Leak Detection Compound, Oxygen
Systems
MIL-PRF-25567, Type 1
Local Vendor
Plastic Abrasive Pad
Scotch Brite Pad
No. 2 Size
Catalyst
A3110
3M Abrasive Systems Division
St. Paul, MN 55144-1000
USA (V28124)
A.P. Nonweiler Co.
Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Primer (2 part catalyzed urethane)
Light Gray (No. 36628 per FED-STD-595)
Paint (2 part catalyzed urethane)
Green (No. 24062 per FED-STD-595)
EFFECTIVITY: ALL
Revision 2
4285A093
4285A073
35-32-18
Page 9003
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Consumable Materials (Continued)
Table 9002 (Continued)
Consumable Materials
MANUFACTURER
(VENDOR CODE)
MATERIAL
DESCRIPTION
Green (No. 14187 per FED-STD-595)
Gray-Green (No. 24159 per FED-STD-595)
Blue (No. 15102 per FED-STD-595)
Yellow (No. 13538 per FED-STD-595)
White (No. 17875 per FED-STD-595)
4285K123
4285A083
4624J010
4624J030
4624J020
A.P. Nonweiler Co.
Oshkosh, WI 54903-1007 USA
Fax: 920-231-8085
Lockwire
MS20995C20
Local Vendor
(V96906)
Test Gas
1850 psig (12.76 MPa) min press
Oxygen MIL-PRF-27210, Type I or
AS8010 Type I
(Refer to NOTE 1 and NOTE 2.)
Local Vendor
Sealant
Clear
P/N RTV732
Dow Corning Corp.
Midland, MI 48686-0097
USA (V71984)
Red Etching Ink
P/N S-1141
Marking Device Manufacturing Co.
Philadelphia, PA 19133-2891
USA (V26040)
Green Etching Ink
P/N AX GREEN
Speciality Ink Co. Inc.
Deer Park, NY 11729-4702
USA (V18029)
Oxygen
1850 psig (12.76 MPa) minimum pressure
MIL-PRF-27210, Type I
Local Vendor
Primer
Grade T
Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive
Grade 290
Grade 222
Grade 271
MIL-PRF-27617, Type 1
Local Vendor
AMS-M-7866A
Local Vendor
Grease, Aircraft and Instrument, Fuel and
Oxidizer Resistant
Molybdenum Disulfide, Technical,
Lubrication Grade
NOTE 1: Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is specified in the TESTING AND FAULT ISOLATION section of
the CMM.
If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test
parameters must have the appropriate density correction factors calculated and used, and the test equipment must be
calibrated for the test gas. A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order
Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE
International, Warrendale, PA 15096-0001, USA.
NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification
A-A-59503 is available from: General Services Administration, 1800 F Street, Washington, DC 20405 USA.)
Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I or AS8010, Type I
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 9004
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
ILLUSTRATED PARTS LIST
TASK 35-32-18-99C-803
1. Introduction
This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the
5500 Series and 5600 Series Portable Cylinder Assemblies (PCA).
A. How To Use This Section
(1) If you do not know the part number you need:
(a) Find the part in the applicable figure.
(b) Note the ITEM number used for the part.
(c) Use the ITEM number to find the authorized replacement part number.
(2) If you know the part number, refer to the figure to be sure that the part illustration is the same as
the part that you need.
B. Numerical Index
The Numerical Index is used to locate parts in the unit when only the part number is known. The
Numerical Index is a cross-reference of numbers that include:
Airline Stock number, Figure No., Item No., and the number of parts required.
The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers
0 thru 9.
C. Description of the Illustrated Parts List Entries
The section describes the information found in the Illustrated Parts List (IPL).
(1) FIG. ITEM
(a) Items not Illustrated
Items that are not shown in the figure have a dash in front of the item number.
(b) Alpha Variant Item Numbers
Alpha variants that are A-Z (except I and O) added after the item number show configuration
differences in items, optional parts, parts that have had product improvement, or added
items.
(2) PART NUMBER
The numbers in this column are the ATA compliant part numbers that AVOX Systems gives to an
item, the original part number for an item that is from a vendor, or a common specification
number (e.g., MIL specification number) that is used for reference of an item. If a part number
that AVOX Systems gives an item is different from the vendor part number or the common
specification number, the vendor part number or the common specification number is shown in
the PART NUMBER column and the AVOX part number (APN) is shown in the
NOMENCLATURE column for user convenience.
Some AVOX Systems P/N’s for certain Portable Cylinder Assemblies (PCA’s) contain dashes
within the P/N format that causes the P/N format to differ from the ATA (See Table 10002)
recommended format for the use of dashes in P/N’s. This defines the identicality of AVOX
Systems P/N’s to the same P/N’s without dashes that do conform to the ATA format.
The ATA Common Support Data Dictionary (CSDD), Chapter 2, Part Number, defines format
restriction on the use of dashes for vendor P/N’s. (Continued on Page 10007)
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10001
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001, Sheet 1
PCA Configuration Matrix
CYLINDER AND REGULATOR ASSY
CYLINDER FINISH
HARNESS ASSY
Regulator Assy P/N
Callout
Code
A
B
C
Cylinder
P/N
(Note 1)
Aluminum
Body
(Note 2)
Brass Body
6084-01
5510-00
5510-10
6084-02
6084-20
(Note 6)
5510-00
5510-10
5510-00
5510-10
6084-04
5510-03
5510-13
6084-06
6084-07
5510-03
5510-03
6084-01
5510-05
6084-02
5510-05
5510-13
5510-13
5510-15
(Note 4)
5510-15
(Note 4)
5510-15
(Note 4)
5510-17
5510-19
(Note 4)
5510-17
D
F
G
J
L
M
N
P
Q
R
S
T
V
W
Callout
Code
Finish
(Note 3)
Callout
Code
Harness
P/N
1
Gray-Green
(24159)
Green (14187)
Blue (15102)
A
801660-00
B
C
801658-00
801662-00
D
801660-01
E
F
G
801660-03
801660-05
801663-00
M
803177-03
N
805436-01
P
Q
801808-05
801807-01
R
S
801808-01
801807-02
T
801807-03
U
V
W
X
Y
801808-02
801808-03
803177-01
No Harness
803177-02
2
3
5
6084-20
(Note 6)
6084-04
6084-04
6084-06
6084-20
(Note 6)
6084-34
21507-06
21507-05
21507-06
5510-05
5510-07
5510-09
6
9
Green (14187)
and
Yellow (13538)
Green (24062)
Green (24062)
5510-20
5510-22
(Notes 4 & 5)
803199-04
803199-04
803199-05
Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads.
Cylinder P/N's 6084-04 -06, -07, -34 have 1.00 - 11.5 ANPT threads.
Cylinder P/N's 21507-06 has 0.750 - 16UNF-2B threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be
repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators
listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same
Callout Code listed in this table).
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when 3 outlet assembly ports are required.
Note 5: PCA SN 134269 and subsequent use regulator P/N 5510-19 (three outlet assembly ports).
PCA SN's before 134269 for Callout Code “S” used regulator P/N 5510-17 (two outlet assembly ports).
Note 6: Cylinder P/N 6084-03 is replaced by cylinder P/N 6084-20.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10002
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001, Sheet 2
PCA Configuration Matrix
OUTLET FLOW RATE SETTING
(Note 1)
Flow
Callout
lpm at STPD
Code
(Note 2)
OUTLET STYLE
(Notes 3 and 5)
ALTITUDE SETTING
Callout
Code
Altitude
feet (meters)
Callout
Code
Outlet
P/N
Outlet
Type
A
5009 Series
Constant Flow (Metered)
B
5041 Series
Constant Flow (Metered)
Constant Flow (Metered)
A
0.5
0
B
2.0
5
0 (0)
(Note 4)
5,000 (1,524)
C
2.5
10
10,000 (3,048)
C
E
3.0
15
15,000 (4,572)
D
5052-00
(Note 6)
5507 Series
F
4.0
20
20,000 (6,096)
E
8572-02
Full Flow (Non-Metered)
G
7.0
23
23,000 (7,010)
K
6818-01
Plug
H
8.0
25
25,000 (7,620)
L
Full Flow (Non-Metered)
L
4.5
30
30,000 (9,144)
M
800503-00
(Note 7)
802856-01
X
0
N
Y
FULL
P
36728-01
(Note 8)
802863-02
R
10006017
S
10008298
Full Flow (Non-Metered)
(Supsds DPB153)
Full Flow (Non-metered)
(Cessna Type)
Full Flow (Non-Metered)
(Lockheed Type)
Full Flow (Non-Metered)
T
805760-01
Note 1:
Note 2:
Note 3:
Note 4:
Note 5:
Note 6:
Note 7:
Note 8:
Constant Flow (Metered)
Full Flow (Non-Metered)
There may be 1, 2, or 3 Outlet Flow Rate Setting Callout Codes in the P/N.
Flow at 14.7 psia (760 mm Hg) at 32°F (0°C).
Outlet Style Callout Codes E, L, M, N, P, R, and S are full flow (non-metered) outlets.
Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P,
R or S).
There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow (metered)
Outlet Style (Callout Code A, B, C or D) is allowed on a PCA.
After Oct 1/81 this outlet was not procurable.
After Jun 22/95 this outlet was not procurable.
After Jan 01/01 outlet APN 36728-01 replaced outlet APN DPB153.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10003
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001, Sheet 3
PCA Configuration Matrix
RESPIRATOR
REGULATOR ASSY
CYLINDER AND REGULATOR ASSY
Callout
Code
Reg P/N
(Type)
Callout
Code
1
6379-2C
(Demand)
6379-2D
(Demand)
A
800649-00
(Demand/
Press-Demand)
800649-01
(Demand/
Press-Demand)
C
2
8
9
Cylinder
P/N
(Note1)
Regulator Assy P/N
Aluminum
Body (Note 2) Brass Body
6084-01
5510-00
5510-10
6084-02
5510-00
5510-10
6084-20
5510-03
5510-10
6084-04
5510-03
5510-13
F
G
J
6084-06
6084-07
5510-03
5510-03
6084-01
5510-05
L
M
6084-02
5510-05
6084-20
5510-05
N
P
6084-04
5510-8
T
X
21507-06
805984-11
5510-13
5510-13
5510-15
(Note 4)
5510-15
5510-15
(Note 4)
5510-18
5510-19
(Note 4)
803199-04
803199-05
B
D
6084-04
CYLINDER FINISH
HARNESS ASSY
Callout
Code
Finish
(Note 3)
Callout
Code
Harness P/N
1
Gray-Green
(24159)
Green (14187)
and
White (17875)
Blue (15102)
A
801660-00
B
801658-00
C
801662-00
D
801660-01
E
F
801660-03
801660-05
2
3
5
6
9
Green (14187)
and Yellow
(13538)
Green (24062)
Green (24062)
Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads.
Cylinder P/N's 6084-04, and -07 have 1.00 - 11.5 ANPT threads.
Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be
repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators
listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same
Callout code listed in this table).
Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595.
Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10004
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1.
Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001, Sheet 4
PCA Configuration Matrix
OUTLET FLOW RATE SETTING
(Note 1)
Flow
Callout Code
lpm at STPD
ALTITUDE SETTING
Altitude
Callout Code
feet (meters)
A
0.5
0
B
2.0
5
0 (0)
(Note 2)
5,000 (1,524)
C
2.5
6
D
2.7
E
OUTLET STYLE
(Note 3)
Callout Code
Outlet P/N
Outlet
Type
A
5009 Series
Constant Flow (Metered)
B
5041 Series
Constant Flow (Metered)
6,000 (1,829)
C
Constant Flow (Metered)
7
7,000 (2,134)
D
5052-00
(Note 4)
5507 Series
3.0
8
8,000 (2,438)
E
8572-02
Full Flow (Non-Metered)
F
4.0
9
9,000 (2,743)
K
6818-01
Plug
G
7.0
10
10,000 (3,048)
M
802856-01
Full Flow (Non-Metered)
H
8.0
11
11,000 (3,353)
N
K
L
X
Y
0.7
4.5
0
Full
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
12,000 (3,658)
13,000 (3,962)
14,000 (4,267)
15,000 (4,572)
16,000 (4,877)
17,000 (5,182)
18,000 (5,486)
19,000 (5,791)
20,000 (6,096)
21,000 (6,401)
22,000 (6,706)
23,000 (7,010)
24,000 (7,315)
25,000 (7,620)
26,000 (7,925)
27,000 (8,230)
28,000 (8,534)
29,000 (8,839)
30,000 (9,144)
P
36728-01
(Note 5)
802863-02
Full Flow (Non-Metered)
(Replaces DPB153)
Full Flow
Constant Flow (Metered)
Note 1: There may be 1or 2 Outlet Flow Rate Setting Callout Codes in the P/N.
Note 2: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M, or N).
Note 3: There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow
(metered) Outlet Style (Callout Code A, B, C, or D) is allowed on a PCA.
Note 4: After Oct 1/81 this outlet was not procurable.
Note 5: After Jan 01/01 this APN DPB153 was not procurable. Outlet APN 36728-01 replaces outlet APN DPB153.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10005
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
Table 10001, Sheet 5
PCA Configuration Matrix
5009
or
5041 or
5507
o- o
Basic Series
FLOW RATE SETTING
ALTITUDE SETTING
Callout Code
Flow
lpm at NTPD
Callout Code
Altitude
feet (meters)
.5
0.5
5
5,000 (1,524)
.7
0.7
10
10,000 (3,048)
2
2.0
15
15,000 (4,572)
2.5
2.5
20
20,000 (6,096)
2.7
2.7
23
23,000 (7,010)
3
3.0
25
25,000 (7,620)
4
4.0
30
30,000 (9,144)
4.5
4.5
7
7.0
8
8.0
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10006
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1.
Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
(2) PART NUMBER (Continued from Page 10001)
Where an ATA compliant P/N is required, the procedure is to remove all dashes from the AVOX
Systems P/N thus creating an identical P/N with no dashes that is compliant with the ATA
standard.
NOTE: This type of identicality applies to all P/N’s (that contain dashes) in the PCA Series.
Table 10002
Examples of ATA Compliant P/N’s Identical to AVOX Systems P/N
ATA Compliant P/N
Given in Part Number Column
5500A1AAE20B
AVOX Systems P/N
Given in Nomenclature Column
5500-A1A-AE20B
56002M1ABG23A
5600-2M1A-BG23A
(3) AIRLINE STOCK NUMBER
This column has space available for a number, up to eleven characters in length, given by the
airline.
(4) NOMENCLATURE
This column has the description of the part and may contain the following:
(a) Abbreviations
The abbreviations in this column in the table are shown in the List of Abbreviations in the
INTRODUCTION section of this manual.
(b) Level of Indenture
This information shows the relationship of one part to another. An example is shown:
123 (Assembly Number)
 Subassembly Top No.
Attaching Parts for the Subassembly Top No. or Assembly Item
***
 Assembly Item
 Sub-Subassembly Top Number
Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item
***
 Subassembly Item
NOTE: The three asterisks are used to separate the attaching parts of one Item from
another Item.
(5) EFFECTIVITY CODE
When the IPL applies to more than one top assembly, each top assembly is identified with an
alpha code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha
code, that part can only be used with the top assembly that has that (EFF) CODE.
Any item or subassembly that does not have an (EFF) CODE may be used on any top assembly.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10007
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1. Introduction (Continued)
C. Description of the Illustrated Parts List Entries (Continued)
(6) UNITS PER ASSEMBLY
This column shows the number of parts that are used in the assembly.
D. Vendor Codes
The following is a list of the vendors that supply items in this section of the manual. Items that do not
specify a vendor code are available from AVOX Systems. All items, including standard parts, are
available from AVOX Systems.
CODE
V05AY8
V21343
V49315
V53655
V64528
V66295
V80205
V88044
V95138
V96906
EFFECTIVITY: ALL
Revision 2
NAME AND ADDRESS
Aerospace Standards (AS)
Warrendale, PA 15096-0001
USA
Owens-Corning Fiberglas Corp.
Huntingdon, PA 16652-0382
USA
Puritan Bennett Corp.
Shawnee Mission, KS 66225
USA
AVOX Systems
Lancaster, NY 14086-9502
USA
Sierra Precision
Rancho Cucamonga, CA 91730-3007
USA
Wittek Manufacturing Company
Galesburg, IL 61401
USA
National Aeronautical Standards (NAS)
Aeronautical Industries Association of America
Washington, DC 20005
USA
Aeronautical Standards (AN)
Department of Navy and Air Force
USA
Perfecting Corp.
Charlotte, NC 28206
USA
Military Standards (MS)
USA
35-32-18
Page 10008
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-99C-804
2. Overhaul Kits
Overhaul kits are available for the 5500 and 5600 Series PCAs.
A. Obtaining Overhaul Kits
To buy Overhaul Kits or other parts for the 5500 and 5600 Series PCAs, contact any ZODIAC
Services Authorized Distributor. Refer to the AVOX web site (http://www.avoxsystems.com) for a list
of ZODIAC Services Authorized Distributors.
B. 5500 Series PCA Overhaul Kit
Table 10003 lists the parts included in Overhaul Kit P/N 28022-00. This kit includes all parts
necessary to overhaul one 5500 Series PCA with the exception of the safety disc (P/N 6364-00 or
P/N 10003742) and gasket (P/N 6555-00). The safety disc and gasket must be replaced during an
overhaul. Refer to IPL Figures 1A thru 1G for the part number of the safety disc used with your PCA.
Other parts must also be replaced if they are defective.
Table 10003
Overhaul Kit P/N 28022-00
5500 Series PCA
Kit Item Number
Part Number
Nomenclature
Quantity Per Kit
1
22427-01
PLATE, IDENTIFICATION
1
2
37008-02
SCREW, SET, LOCKING, OVAL POINT
(1/4-20 THD UNC3A x 0.375 LNG)
1
3
5032-01
DIAPHRAGM
1
4
5056-00
PLATE, IDENTIFICATION
1
5
5517-00
SEAT, PTFE
1
6
5522-00
FILTER
1
7
55620-01
PACKING, PREFORMED
1
8
55620-02
PACKING, PREFORMED
1
9
59553-00
SCREW (CRES W/ PLASTIC INSERT)
(#2-64 THD x 0.188 in. LNG)
2
10
6370-00
WASHER, SAFETY PLUG
1
11
802883-01
HEAD ASSEMBLY
1
12
803129-01
SEAT ASSEMBLY
1
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10009
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2.
Overhaul Kits (Continued)
C. 5600 Series PCA Overhaul Kit
Table 10004 lists the parts included in Overhaul Kit P/N 28021-00. This kit includes all parts
necessary to overhaul one 5600 Series PCA with the exception of the safety disc (P/N 6364-00) and
gasket (P/N 6555-00). The safety disc and gasket must be replaced during an overhaul. Other parts
must also be replaced if they are defective.
Table 10004
Overhaul Kit P/N 28021-00
5600 Series PCA
Kit Item Number
Part Number
Nomenclature
Quantity Per Kit
1
MS35207-201
SCREW, PAN HEAD (V96906) (CAD STEEL PLATED)
(#2-64 THD x 0.125 in. LNG) (APN 33326-201)
2
2
MS35333-30
WASHER, LOCK (V96906) (CAD STEEL PLATED)
(#4 DIA x 0.017 in. THK) (APN 33460-036)
2
3
13362-00
GASKET, VALVE SEAT
1
4
13374-00
DIAPHRAGM ASSEMBLY
1
5
22427-01
PLATE, IDENTIFICATION
1
6
33321-213
SCREW, PAN HD
(#4-40 THD x 0.250 LNG)
2
7
33529-009
CONNECTOR, TUBE (ALUMINUM)
1
8
37008-02
SCREW, SET, LOCKING, OVAL POINT
(1/4-20 THD x 0.375 LNG)
1
9
5032-01
DIAPHRAGM
1
10
5056-00
PLATE, IDENTIFICATION
1
11
5517-00
SEAT, PTFE
1
12
5522-00
FILTER
1
13
55620-01
PACKING, PREFORMED
1
14
55620-02
PACKING, PREFORMED
1
15
5601-00
ELBOW ASSEMBLY (Refer to Note 1)
1
16
59553-00
SCREW (CRES W/PLASTIC INSERT)
(#2-64 THD x 0.188 in. LNG)
2
17
6055E
VALVE ASSEMBLY, DEMAND
1
18
6066-01
WASHER, FLAT (CRES)
(0.281 in. OD x 0.125 in. ID x 0.031 in. THK)
2
19
6370-00
WASHER, SAFETY PLUG
1
20
6812-00
SCREEN (BRASS)
1
21
802833-01
HEAD ASSEMBLY
1
22
803129-01
SEAT ASSEMBLY
1
NOTE 1: Elbow Assembly P/N 5601-00 is used only on PCA’s with 4, 7, and 11 cu. ft. cylinders. Refer to IPL Figures 1H or 1J for the Elbow
Assembly to use on your PCA if your PCA has a cylinder larger than 11 cu. ft.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10010
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-99C-805
3. Numerical Index
The following is a Numerical Index for this section.
PART NUMBER
A-1119
A-1120B
A-1126
AD-1983
AD1983
AS3582-008
AS4860D01
A1215-1
A1119
A1120B
A1126
EC9-5U
MS20470A2-2
MS21318-7
MS27769S2
MS35206-212
MS35206-213
MS35207-201
MS35333-36
MS35650-304
NAS1149C0332R
WWD-120
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
6
3
3
3
3
10
10
3
6
3
3
4
5
7
8
3
3
1A
1B
1C
1D
1E
1F
1H
1J
9
1A
1A
1B
1C
1C
1D
1E
1E
1E
1H
1J
3
3
3
3
9
9
1A
1A
1B
1B
1C
1C
1E
ITEM NO.
80
-280
220
-310
-310
110
10
205
80
-280
220
70
40
20
20
100
130
65
65
65
65
65
65
65
65
580
-395
-396
-395
-395
-396
-395
-395
-396
-397
-395
-395
70
250
230A
260
-40
-50
70
75
70
75
70
75
70
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
AR
AR
AR
AR
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
3
2
2
2
1
1
1
1
1
1
1
1
1
Page 10011
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
WWD-120 (Continued)
WWD-176
WWD-224
10001018
10001019
10001020
10001112
10001296
10001297
10001493
10001494
10002684
10003305
10003566
10003742
10004838
10004839
10004840
10004841
10004844
10004845
10005272
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1E
1G
1H
1H
1J
1J
1D
1E
1F
1H
1H
1J
1J
1E
1H
1H
1J
1J
1A
1C
1E
1H
1J
1A
1C
1E
1H
1J
1A
1C
1E
1H
1J
5
1H
1J
3
5
5
9
9
1A
1C
1E
1H
1J
9
10
10
10
10
10
10
6
ITEM NO.
75
70
70
75
70
75
70
70A
75
70A
75A
70A
75A
70B
70B
75B
70B
75B
-40
-40
-40
-40
-40
45
45
45
45
-45
-50
-50
-50
-50
-50
130
125
125
80
120
70
-200
500
340
340
340
340
340
270
130
120
90
100
70
80
-40
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Page 10012
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
10005326
10005511
10005614
10005615
10005616
10005617
10005750
10005922
10006017
10006442
10006936
10007887
10008435
10008594
10008595
10008596
10008601
10008602
10008603
10008611
10008612
10008613
10008614
10008615
10008616
10008644
10008660
10008774
10008915
10008934
10008947
10009071
10009072
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
6
1G
11
11
11
11
10
1A
1B
1C
1D
1E
1F
1G
1H
1J
1C
1G
1A
1B
1C
1D
1E
1F
1G
9
9
7
7
7
7
7
7
13
13
13
13
13
13
11
7
7
5
4
7
1H
1J
1A
1B
1C
1D
1E
1F
1G
ITEM NO.
-30
-80
20
100
80
40
140
-30
-30
-30
-30
-30
-30
-30
-30
-30
355
65
-20
-20
-20
-20
-20
-20
-20
100
265
130
70
60
100
110
120
20
70
50
40
30
60
10
80
90
80
130
150
25A
25A
20A
20A
20A
20A
20A
20A
20A
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 10013
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
10009255
10009328
10009359
10013825
10013829
10015704
13160-00
13161-00
13162-00
13164-00
13362-00
13374-00
13753-00
14807-00
18012-00
18415-00
18463-00
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1A
1B
1C
1D
1E
1F
1G
1H
1J
11
3
1A
1B
1C
1D
1E
1F
1G
1H
1J
9
1A
1A
1B
1B
1C
1C
1E
1E
1G
1H
1H
1J
1J
1D
1E
1F
1H
1H
1J
1J
1E
1H
1H
1J
1J
3
3
3
12
2
11
3
3
9
ITEM NO.
30A
30A
30A
30A
30A
30A
30A
30A
30A
60
210
60
60
60
60
60
60
80A
25
35
-285
70
75
70
75
70
75
70
75
70
70
75
70
75
70
70A
75
70A
75A
70A
75A
70B
70B
75B
70B
75B
-330
280A
200
30
-25
110
100
130
-40
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
Page 10014
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
21217-11
21217-12
21217-13
21217-14
21507-05
21507-06
22427-01
22445-01
23274-03
23274-05
23393-01
23394-01
24823-00
24825-00
26565-00
26567-00
2661-03
2661-04
27170-01
27170-02
27170-03
27170-04
27170-05
27170-06
27434-01
27511-01
2800C10A
2800C14A
289-601-211
289-601-213
29550-00
29551-00
29552-00
29553-01
29554-00
29555-00
29556-00
29557-00
29558-01
29559-00
29567-00
33321-212
33321-213
33326-201
33343-007
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
12
12
12
12
1G
1G
1J
9
9
9
9
9
9
5
5
9
9
12
12
12
12
12
9
12
9
9
9
9
9
9
9
6
11
11
11
2
2
2
2
4
4
4
4
4
4
4
4
4
2
4
3
3
3
1A
1B
ITEM NO.
20
40
70
80
569
570
570
20
60
-30
30A
140
80
100
170
230
250
1
1A
1B
1C
1D
290
1F
-310
510
-530
-520
-540
-550
-551
-20
50
120
110
35
40
36
41
120
140
150
160
190
170
180
20
10
-30
110
70
250
230A
65
65
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
RF
RF
RF
RF
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
2
2
1
1
1
1
3
2
1
2
2
Page 10015
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
33343-007 (Continued)
33460-036
33529-009
36588-04
36636-01
36728-01
36862-05
36874-01
36879-01
37008-01
37008-02
5002-00
5003-00
5005-03
5009-.5-15
5009-.5-23
5009-.5-25
5009-00
5009-01
5009-2.5-20
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1C
1D
1E
1F
1H
1J
9
3
1H
1J
11
11
13
1A
1B
1C
1C
1D
1D
1E
1E
1G
1G
1H
1J
10
11
2
2
9
9
9
9
9
1A
5
1A
5
1A
5
1A
1B
1C
1D
1E
1F
1G
1G
1H
1J
5
5
1B
1D
ITEM NO.
65
65
65
65
65
65
580
260
100A
100A
70
90
-1
345
345
345
346
345
346
345
346
345
346
345
345
40
30
45
50
-370
370A
480
400
380
305
-2
305A
-2A
305B
-2B
300
300
300
300
300
300
310
315
300
300
-1
-50
305N
305D
35-32-18
TTL REQ'D
2
2
2
2
2
2
2
2
1
1
1
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
RF
1
RF
1
RF
1
1
1
1
1
1
1
1
1
1
RF
1
1
1
Page 10016
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5009-2.5-20 (Continued)
5009-2.5-23
5009-2.5-25
5009-2.5-30
5009-2-10
5009-2-15
5009-2-20
5009-2-23
5009-2-25
5009-2-30
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1D
1H
5
1B
5
1A
1B
5
1A
1A
5
1A
1B
1E
1E
1F
5
1A
1A
1C
1D
1D
5
1A
1A
1B
1C
1C
1E
1E
1H
5
1A
1A
1B
1C
1D
1E
1E
1F
1H
1J
5
1A
1A
1B
1C
1D
1E
1E
1J
5
1A
1B
ITEM NO.
305E
305B
-2K
305E
-2L
305M
305F
-2M
305N
305P
-2N
305C
305
305
305A
305
-2D
305D
305E
305
305
305A
-2E
305F
306A
305A
305A
305B
305B
305C
305
-2F
305G
305H
305B
305C
305B
305D
305E
305A
305A
305K
-2G
305J
305K
305C
305D
305C
305F
305G
305L
-2H
305L
305D
35-32-18
TTL REQ'D
1
1
RF
1
RF
1
1
RF
1
1
RF
1
1
1
1
1
RF
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
RF
1
1
Page 10017
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5009-2-30 (Continued)
5009-2-5
5009-3-20
5009-3-23
5009-3-25
5009-3-30
5009-4.5-23
5009-4.5-30
5009-4-10
5009-4-15
5009-4-20
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1C
1E
1E
1J
5
1J
5
1A
1B
1C
1D
1E
1E
1E
1H
5
1A
1A
1C
1E
1H
5
1A
1A
1C
1D
1J
5
1A
1C
1E
1E
1J
5
1E
5
1E
1E
1E
5
1A
1B
1C
1C
1E
1F
1J
5
1A
1A
1C
5
1A
1B
ITEM NO.
305E
305H
305J
305
-2J
305M
-3G
305Q
305P
305F
305F
305K
305L
305M
305C
-2P
306B
306C
305G
305N
305D
-2Q
305R
305S
305H
305G
305P
-2R
305T
305X
305P
305Q
305A
-2S
305Y
-2Z
305Z
306
306A
-3
305U
305G
305J
305K
305R
305B
305B
-2T
306D
306E
305L
-2U
305V
305H
35-32-18
TTL REQ'D
1
1
1
1
RF
1
RF
1
1
1
1
1
1
1
1
RF
1
1
1
1
1
RF
1
1
1
1
1
RF
1
1
1
1
1
RF
1
RF
1
1
1
RF
1
1
1
1
1
1
1
RF
1
1
1
RF
1
1
Page 10018
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5009-4-23
5009-4-25
5009-4-30
5009-4-5
5009-7-23
5009-7-25
5009-7-30
5009-8-10
5009-8-20
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1B
1C
1C
1E
1H
1J
5
1A
1A
1B
1C
1C
1D
1E
1E
1F
1H
1J
5
1A
1B
1C
1D
1E
1E
1E
1H
1J
5
1A
1B
1C
1C
1H
1J
1J
5
1F
5
1C
1H
5
1H
5
1A
1C
1J
5
1F
5
1C
1E
1J
1J
ITEM NO.
305J
305M
305N
305S
305E
305C
-2V
305W
305X
305K
305P
305Q
305H
305T
305U
305C
305F
305D
-2W
305Y
305L
305R
305J
305V
305W
305X
305G
305N
-2X
305Z
305M
305S
305Y
305H
305E
305F
-2Y
305D
-3H
305T
305J
-3A
305K
-3B
306
305U
305G
-3C
305E
-3J
305V
306B
305H
305J
35-32-18
TTL REQ'D
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
RF
1
RF
1
1
RF
1
RF
1
1
1
RF
1
RF
1
1
1
1
Page 10019
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5009-8-20 (Continued)
5009-8-23
5009-8-30
5013-00
5013-01
5014-00
5014-01
5016-00
5023-00
5027-00
5028-00
5030-01
5031-00
5032-01
5033-00
5033-02
5034-00
5041-.5-15
5041-.5-20
5041-00
5041-01
5041-2.5-30
5041-2-20
5041-2-23
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
5
1C
1E
5
1D
1D
5
5
8
4
4
7
5
8
4
7
9
9
9
9
9
9
9
9
9
9
1A
1A
4
1A
1E
4
1A
1B
1C
1E
1G
1H
1J
4
4
1A
1G
1G
4
1A
1B
1C
1C
1E
1E
1E
1H
4
1A
ITEM NO.
-3D
305W
306C
-3E
305K
305L
-3F
30
30
60
80
30
20
10
50
10
-158
-159
490
470
450
440
430
420
-425
410
315
315A
-2
315N
315
-2A
310
310
310
310
300
310
310
-1
-90
315G
300
305
-2F
315C
315
315
315A
315A
315B
315C
315
-2B
315E
35-32-18
TTL REQ'D
RF
1
1
RF
1
1
RF
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
RF
1
1
RF
1
1
1
1
1
1
1
RF
1
1
1
1
RF
1
1
1
1
1
1
1
1
RF
1
Page 10020
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5041-2-23 (Continued)
5041-2-25
5041-2-30
5041-3-20
5041-3-23
5041-4-20
5041-4-23
5041-4-25
5041-4-30
5041-7-20
5041-7-30
5042-01
5042-02
5043-14
5052-00
5052-02
5056-00
5057-00
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1B
1C
1H
4
1A
4
1A
1C
4
1A
1B
1C
1E
1H
1J
4
1H
4
1A
1B
1C
1E
1H
1J
4
1A
1B
1C
1H
4
1A
4
1A
1C
4
1A
1C
1E
1J
4
1C
4
4
4
9
9
9
1H
8
8
9
1A
1B
1C
ITEM NO.
315A
315B
315A
-2C
315F
-2D
315P
315C
-2E
315H
315B
315D
315D
315B
315
-2G
315C
-2H
315J
315C
315E
315E
315D
315A
-2J
315K
315D
315F
315E
-2K
315L
-2L
315Q
315G
-2M
315M
315H
315F
315B
-2N
315J
-2P
30
40
320
330
340
370
-1
-50
350
-55
-55
-55
35-32-18
TTL REQ'D
1
1
1
RF
1
RF
1
1
RF
1
1
1
1
1
1
RF
1
RF
1
1
1
1
1
1
RF
1
1
1
1
RF
1
RF
1
1
RF
1
1
1
1
RF
1
RF
1
1
1
1
1
1
RF
1
1
1
1
1
Page 10021
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5057-00 (Continued)
5057-01
5057-09
5057-14
5058-00
5065-02
5065-03
5065-04
5065-06
5065-08
5065-10
5067-01
5067-02
5067-03
5067-04
5067-05
5067-06
5067-07
50775 SERIES
5092-00
5093-01
5500 SERIES
5500-A1A-AB23A
5500-A1A-AE20B
5500-A1A-A15A
5500-A1A-A15D
5500-A1A-A23A
5500-A1A-BB20A
5500-A1A-BB23A
5500-A1A-BB25A
5500-A1A-BC30A
5500-A1A-BE20A
5500-A1A-BE20B
5500-A1A-BF10A
5500-A1A-BF20A
5500-A1A-BF20B
5500-A1A-BF23A
5500-A1A-BF23B
5500-A1A-BF23D
5500-A1A-BF25A
5500-A1A-BF25B
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1D
1E
1F
9
1H
1J
1A
1B
1C
1D
1E
1F
9
9
8
5
5
5
5
5
2
2
8
8
8
8
8
8
8
4
5
7
9
9
1
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
ITEM NO.
-55
-55
-55
570
-60
-60
55A
55A
55A
55A
55A
55A
570A
560
40
140
160
150
110
90
15
20
60
70
120
80
110
100
90
200
180
160
-180
170
1
-1
-3Z
-1B
-4
-4A
-4B
-1D
-1E
-1F
-1G
-1H
-1J
-4C
-1K
-1L
-1M
-1N
-1P
-1Q
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10022
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500-A1A-BF30A
5500-A1A-BF30B
5500-A1A-B15A
5500-A1A-B20A
5500-A1A-C30B
5500-A1A-EE23A
5500-A1A-E20A
5500-A1A-E20B
5500-A1A-E20BK
5500-A1A-F20A
5500-A1A-F20B
5500-A1A-F20D
5500-A1A-F23A
5500-A1A-F25A
5500-A1A-F25AN
5500-A1A-G20B
5500-A1A-X0K
5500-A1A-YY0E
5500-A1A-Y0N
5500-A1B-F23A
5500-A1M-AA15B
5500-A1N-BF23A
5500-A1P-BF23A
5500-A1Q-B30AD
5500-A1Q-B30D
5500-A1Q-B30DA
5500-A1R-EE25A
5500-A1S-B15A
5500-A1S-B20A
5500-A1S-CC30A
5500-A1T-BF20B
5500-A1U-BF23A
5500-A1U-BF25A
5500-A1U-EE25A
5500-A1U-F25A
5500-A1U-F30AN
5500-A1V-BF20B
5500-A1V-BF23B
5500-A1V-BF25B
5500-A1V-F20BM
5500-A1W-BF15A
5500-A1W-BF23A
5500-A1W-BF25A
5500-A1W-BF30A
5500-A1X-BF20B
5500-A1X-FF23A
5500-A1Y-BF20B
5500-A3A-BF23A
5500-A5A-BG20B
5500-A6A-BF23A
5500-A6A-BF23B
5500-A6A-BG20B
5500-A6A-F20B
5500-A6P-FF23A
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
ITEM NO.
-1R
-4D
-1S
-1T
-1U
-4E
-1V
-1W
-4F
-1X
-1Y
-1Z
-2
-2A
-2B
-4G
-2C
-2D
-4H
-2E
-2F
-2G
-4J
-2H
-2J
-2K
-2L
-4K
-2M
-2N
-2P
-2Q
-2R
-2S
-4L
-2T
-2U
-2V
-2W
-2X
-4M
-2Y
-2Z
-3
-3A
-3B
-3C
-3D
-3E
-3F
-3G
-3H
-3J
-3K
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10023
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500-A6S-B30A
5500-A6U-E30A
5500-A6W-BB15A
5500-A6W-BB23A
5500-A6W-BB25A
5500-A6W-FF15A
5500-A6W-FF23A
5500-A6W-F30AP
5500-A9A-B30A
5500-A9S-AC25A
5500-A9S-BF30A
5500-A9S-G30A
5500-A9W-EE25A
5500-A9X-F23A
5500-B1A-BE20B
5500-B1A-BF20A
5500-B1A-BF20B
5500-B1A-BF20D
5500-B1A-BF23A
5500-B1A-BF23B
5500-B1A-BF25A
5500-B1A-BF30A
5500-B1A-B30A
5500-B1A-CF23A
5500-B1A-CF25A
5500-B1A-C20A
5500-B1A-E20A
5500-B1A-FF20A
5500-B1A-F20D
5500-B1A-F23A
5500-B1A-F30A
5500-B1A-YY0E
5500-B1A-Y0P
5500-B1S-B20A
5500-B1S-B20AP
5500-B1U-BF23A
5500-B1V-BE20B
5500-B1V-BF20B
5500-B1W-BF10A
5500-B1W-BF20A
5500-B1X-YY0E
5500-B1X-Y0E
5500-B3B-F25A
5500-B6A-BF23B
5500-B6A-F23B
5500-B6C-BF25A
5500-B6U-BF25A
5500-B6U-F30AN
5500-B6X-X0K
5500-C1A-BB20B
5500-C1A-BF20A
5500-C1A-BF20B
5500-C1A-BF20D
5500-C1A-BF23A
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1C
1C
1C
1C
1C
ITEM NO.
-3L
-3M
-3N
-3P
-3Q
-4N
-3R
-3S
-3T
-3U
-3V
-3W
-3X
-3Y
-1
-1A
-1B
-1C
-1D
-1E
-1F
-2J
-1G
-1H
-1J
-2D
-2E
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-1V
-1W
-1X
-1Y
-1Z
-2
-2F
-2G
-2A
-2B
-2C
-2H
-1
-1A
-1B
-1C
-1D
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10024
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500-C1A-BF23B
5500-C1A-BF23D
5500-C1A-BF30A
5500-C1A-BG23A
5500-C1A-B23A
5500-C1A-EG23A
5500-C1A-EY20BM
5500-C1A-E20BN
5500-C1A-E23AN
5500-C1A-FF20A
5500-C1A-FF23A
5500-C1A-FG23A
5500-C1A-FH23A
5500-C1A-FY30BN
5500-C1A-F20B
5500-C1A-F20BN
5500-C1A-F23A
5500-C1A-F23AK
5500-C1A-F23AP
5500-C1A-F25A
5500-C1A-X0K
5500-C1A-YY0E
5500-C1A-YY0EE
5500-C1A-YY0N
5500-C1A-Y0E
5500-C1A-Y0EE
5500-C1A-Y0EN
5500-C1A-Y0N
5500-C1A-Y0P
5500-C1B-BF23D
5500-C1B-E25A
5500-C1N-BF23A
5500-C1S-BF20A
5500-C1S-BY20AE
5500-C1S-B20AE
5500-C1S-B20AP
5500-C1S-B23A
5500-C1S-F23A
5500-C1T-BF20B
5500-C1T-F20BM
5500-C1U-BF23A
5500-C1U-BF25A
5500-C1U-BF30A
5500-C1U-B23AN
5500-C1U-B25A
5500-C1U-FF23A
5500-C1U-F20AN
5500-C1U-F23A
5500-C1U-F30AN
5500-C1V-FG20B
5500-C1V-FY30AN
5500-C1V-FY30BN
5500-C1V-F20BM
5500-C1V-F30AN
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
ITEM NO.
-1E
-1F
-1G
-1H
-1J
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-4V
-1V
-4W
-1W
-1X
-1Y
-1Z
-2
-2A
-2B
-2C
-4X
-2D
-4Y
-2E
-2F
-2G
-2H
-2J
-2K
-2L
-4Z
-2M
-2N
-2P
-2Q
-2R
-2S
-2T
-2U
-2V
-2W
-2X
-2Y
-2Z
-3
-3A
-3B
-3C
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10025
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500-C1V-F30BN
5500-C1V-G30BN
5500-C1W-BF15A
5500-C1W-BF23A
5500-C1W-BF30A
5500-C1W-FF20A
5500-C1W-FF30A
5500-C1X-BF20B
5500-C1X-Y0N
5500-C1Y-BF20B
5500-C6A
5500-C6A-BF15A
5500-C6A-BF20A
5500-C6A-BF20B
5500-C6A-BF23A
5500-C6A-BF23B
5500-C6A-BF23D
5500-C6A-BF25A
5500-C6A-BG30B
5500-C6A-EF20A
5500-C6A-F20A
5500-C6A-F20AR
5500-C6A-F23AE
5500-C6A-F30A
5500-C6A-F30AE
5500-C6A-F30AN
5500-C6A-G30AN
5500-C6A-YY0N
5500-C6A-Y0N
5500-C6E-BF23D
5500-C6R-BF23D
5500-C6T-G20B
5500-C6U-BF30A
5500-C6U-F23AP
5500-C6U-F30AN
5500-C6W-FF23A
5500-C6X-BF23D
5500-C9A-BF20A
5500-C9A-BF20B
5500-C9A-E30A
5500-C9A-FF10A
5500-C9S-F30A
5500-C9U-F30AN
5500-C9U-H20A
5500-C9W-FF10A
5500-C9W-Y0E
5500-C9X-BB20A
5500-D1A-BF23A
5500-D1A-E20A
5500-D1A-E25A
5500-D1A-F23A
5500-D1A-YY0E
5500-D1A-YY0P
5500-D1A-Y0E
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1D
1D
1D
1D
1D
1D
1D
ITEM NO.
-3D
-5
-3E
-3F
-3G
-5A
-5B
-3H
-3J
-3K
-5C
-3L
-5D
-3M
-3N
-3P
-3Q
-3R
-3S
-3T
-3U
-3V
-3W
-3X
-3Y
-3Z
-4
-4A
-4B
-4C
-4D
-4E
-4F
-4G
-4H
-4J
-4K
-4L
-4M
-5E
-4N
-4P
-4Q
-4R
-4S
-4T
-4U
-1
-1A
-1B
-1C
-1D
-1E
-1F
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10026
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500-D1A-Y0N
5500-D1A-Y0P
5500-D1P-CC20A
5500-D1W-BB15A
5500-D1W-BF23A
5500-D1X-Y0E
5500-D1X-Y0N
5500-D6A
5500-D6A-YY0E
5500-D6A-YY0N
5500-D6A-Y0E
5500-D6A-Y0N
5500-D6P-BF25A
5500-D6X-HH30A
5500-F1X-FH20A
5500-F6A-BB30A
5500-F6A-Y0N
5500-G1A-BB20A
5500-G1A-B23A
5500-G1A-F20A
5500-G1A-Y0N
5500-G1A-Y0P
5500-G1W-EE30A
5500-J1A-ABE20B
5500-J1A-BBF20A
5500-J1A-BBF20B
5500-J1A-BBF23A
5500-J1A-BEG20B
5500-J1A-BFL23A
5500-L1W-BBF23A
5500-L6C-BBF23A
5500-L6C-BBF25A
5500-L6U-BBF25A
5500-L6W-BBF25A
5500-L6W-BEF23A
5500-L6W-FF23AP
5500-M1A-BBB20B
5500-M1A-BH23A
5500-M1A-BH23AN
5500-M1A-FFF25A
5500-M1A-LLL30A
5500-M1A-X0K
5500-M1W-BF23AM
5500-M6W-BBF10A
5500-M6W-FF23AN
5500-M6W-FF23AP
5500-N6S-BF10A
5500-P6U-EEE20A
5500-Q6X-BF10A
5500-Q6X-BF23A
5500-Q6X-F5AM
5500-Q6X-H10AM
5500-Q6X-YY0E
5500-R6A
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1E
1E
1E
1E
1E
1E
IE
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1F
1E
1F
1F
1F
1F
1F
1E
ITEM NO.
-1G
-1S
-1H
-1J
-1T
-1K
-1L
-1U
-1M
-1N
-1P
-1V
-1Q
-1R
-1
-1A
-2H
-2J
-1B
-1C
-2K
-2L
-1D
-1E
-1F
-1G
-1H
-1J
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-1V
-1W
-1X
-1Y
-1Z
-2
-2A
-2B
-1
-2C
-1A
-1B
-1D
-1E
-1C
-2M
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10027
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500-S1X-BBF10A
5500-S6X-BBF10A
5500-S6X-YY0E
5500-S6X-YY0N
5500-S9X-YYY0E
5500-S9X-YY0E
5500-T2A-CC30B
5500-T2A-YY0N
5500-T2A-Y0E
5500-T2A-Y0N
5500-T2A-Y0T
5500-T2W-BF25AN
5500-T2W-FF30A
5500-V2X
5500-W2A-BF25AN
5500-W2W-BF25AN
5500A SUB SERIES
5500A1AAB23A
5500A1AAE20B
5500A1AA15A
5500A1AA15D
5500A1AA23A
5500A1ABB20A
5500A1ABB23A
5500A1ABB25A
5500A1ABC30A
5500A1ABE20A
5500A1ABE20B
5500A1ABF10A
5500A1ABF20A
5500A1ABF20B
5500A1ABF23A
5500A1ABF23B
5500A1ABF23D
5500A1ABF25A
5500A1ABF25B
5500A1ABF30A
5500A1ABF30B
5500A1AB15A
5500A1AB20A
5500A1AC30B
5500A1AEE23A
5500A1AE20A
5500A1AE20B
5500A1AE20BK
5500A1AF20A
5500A1AF20B
5500A1AF20D
5500A1AF23A
5500A1AF25A
5500A1AF25AN
5500A1AG20B
5500A1AX0K
5500A1AYY0E
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1E
1E
1E
1E
1E
1E
1G
1G
1G
1G
1G
1G
1G
1G
1G
1G
1
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
ITEM NO.
-2N
-2P
-2D
-2E
-2F
-2G
-1
-1A
-1B
-1C
-1D
-1E
-1F
-1G
-1H
-1J
-1A
-1
-3Z
-1B
-4
-4A
-4B
-1D
-1E
-1F
-1G
-1H
-1J
-4C
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-4D
-1S
-1T
-1U
-4E
-1V
-1W
-4F
-1X
-1Y
-1Z
-2
-2A
-2B
-4G
-2C
-2D
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10028
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500A1AY0N
5500A1BF23A
5500A1MAA15B
5500A1NBF23A
5500A1PBF23A
5500A1QB30AD
5500A1QB30D
5500A1QB30DA
5500A1REE25A
5500A1SB15A
5500A1SB20A
5500A1SCC30A
5500A1TBF20B
5500A1UBF23A
5500A1UBF25A
5500A1UEE25A
5500A1UF25A
5500A1UF30AN
5500A1VBF20B
5500A1VBF23B
5500A1VBF25B
5500A1VF20BM
5500A1WBF15A
5500A1WBF23A
5500A1WBF25A
5500A1WBF30A
5500A1XBF20B
5500A1XFF23A
5500A1YBF20B
5500A3ABF23A
5500A5ABG20B
5500A6ABF23A
5500A6ABF23B
5500A6ABG20B
5500A6AF20B
5500A6PFF23A
5500A6SB30A
5500A6UE30A
5500A6WBB15A
5500A6WBB23A
5500A6WBB25A
5500A6WFF15A
5500A6WFF23A
5500A6WF30AP
5500A9AB30A
5500A9SAC25A
5500A9SBF30A
5500A9SG30A
5500A9WEE25A
5500A9XF23A
5500B SUB SERIES
5500B1ABE20B
5500B1ABF20A
5500B1ABF20B
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1
1B
1B
1B
ITEM NO.
-4H
-2E
-2F
-2G
-4J
-2H
-2J
-2K
-2L
-4K
-2M
-2N
-2P
-2Q
-2R
-2S
-4L
-2T
-2U
-2V
-2W
-2X
-4M
-2Y
-2Z
-3
-3A
-3B
-3C
-3D
-3E
-3F
-3G
-3H
-3J
-3K
-3L
-3M
-3N
-3P
-3Q
-4N
-3R
-3S
-3T
-3U
-3V
-3W
-3X
-3Y
-1B
-1
-1A
-1B
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10029
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500B1ABF20D
5500B1ABF23A
5500B1ABF23B
5500B1ABF25A
5500B1ABF30A
5500B1AB30A
5500B1ACF23A
5500B1ACF25A
5500B1AC20A
5500B1AE20A
5500B1AFF20A
5500B1AF20D
5500B1AF23A
5500B1AF30A
5500B1AYY0E
5500B1AY0P
5500B1SB20A
5500B1SB20AP
5500B1UBF23A
5500B1VBE20B
5500B1VBF20B
5500B1WBF10A
5500B1WBF20A
5500B1XYY0E
5500B1XY0E
5500B3BF25A
5500B6ABF23B
5500B6AF23B
5500B6CBF25A
5500B6UBF25A
5500B6UF30AN
5500B6XX0K
5500C SUB SERIES
5500C1ABB20B
5500C1ABF20A
5500C1ABF20B
5500C1ABF20D
5500C1ABF23A
5500C1ABF23B
5500C1ABF23D
5500C1ABF30A
5500C1ABG23A
5500C1AB23A
5500C1AEG23A
5500C1AEY20BM
5500C1AE20BN
5500C1AE23AN
5500C1AFF20A
5500C1AFF23A
5500C1AFG23A
5500C1AFH23A
5500C1AFY30BN
5500C1AF20B
5500C1AF20BN
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
ITEM NO.
-1C
-1D
-1E
-1F
-2J
-1G
-1H
-1J
-2D
-2E
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-1V
-1W
-1X
-1Y
-1Z
-2
-2F
-2G
-2A
-2B
-2C
-2H
-1C
-1
-1A
-1B
-1C
-1D
-1E
-1F
-1G
-1H
-1J
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-4V
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10030
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500C1AF23A
5500C1AF23AK
5500C1AF23AP
5500C1AF25A
5500C1AX0K
5500C1AYY0E
5500C1AYY0EE
5500C1AYY0N
5500C1AY0E
5500C1AY0EE
5500C1AY0EN
5500C1AY0N
5500C1AY0P
5500C1BBF23D
5500C1BE25A
5500C1NBF23A
5500C1SBF20A
5500C1SBY20AE
5500C1SB20AE
5500C1SB20AP
5500C1SB23A
5500C1SF23A
5500C1TBF20B
5500C1TF20BM
5500C1UBF23A
5500C1UBF25A
5500C1UBF30A
5500C1UB23AN
5500C1UB25A
5500C1UFF23A
5500C1UF20AN
5500C1UF23A
5500C1UF30AN
5500C1VFG20B
5500C1VFY30AN
5500C1VFY30BN
5500C1VF20BM
5500C1VF30AN
5500C1VF30BN
5500C1VG30BN
5500C1WBF15A
5500C1WBF23A
5500C1WBF30A
5500C1WFF20A
5500C1WFF30A
5500C1XBF20B
5500C1XY0N
5500C1YBF20B
5500C6A
5500C6ABF15A
5500C6ABF20A
5500C6ABF20B
5500C6ABF23A
5500C6ABF23B
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
ITEM NO.
-1V
-4W
-1W
-1X
-1Y
-1Z
-2
-2A
-2B
-2C
-4X
-2D
-4Y
-2E
-2F
-2G
-2H
-2J
-2K
-2L
-4Z
-2M
-2N
-2P
-2Q
-2R
-2S
-2T
-2U
-2V
-2W
-2X
-2Y
-2Z
-3
-3A
-3B
-3C
-3D
-5
-3E
-3F
-3G
-5A
-5B
-3H
-3J
-3K
-5C
-3L
-5D
-3M
-3N
-3P
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10031
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500C6ABF23D
5500C6ABF25A
5500C6ABG30B
5500C6AEF20A
5500C6AF20A
5500C6AF20AR
5500C6AF23AE
5500C6AF30A
5500C6AF30AE
5500C6AF30AN
5500C6AG30AN
5500C6AYY0N
5500C6AY0N
5500C6EBF23D
5500C6RBF23D
5500C6TG20B
5500C6UBF30A
5500C6UF23AP
5500C6UF30AN
5500C6WFF23A
5500C6XBF23D
5500C9ABF20A
5500C9ABF20B
5500C9AE30A
5500C9AFF10A
5500C9SF30A
5500C9UF30AN
5500C9UH20A
5500C9WFF10A
5500C9WY0E
5500C9XBB20A
5500D SUB SERIES
5500D1ABF23A
5500D1AE20A
5500D1AE25A
5500D1AF23A
5500D1AYY0E
5500D1AYY0P
5500D1AY0E
5500D1AY0N
5500D1AY0P
5500D1PCC20A
5500D1WBB15A
5500D1WBF23A
5500D1XY0E
5500D1XY0N
5500D6A
5500D6AYY0E
5500D6AYY0N
5500D6AY0E
5500D6AY0N
5500D6PBF25A
5500D6XHH30A
5500F SUB SERIES
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1D
1
ITEM NO.
-3Q
-3R
-3S
-3T
-3U
-3V
-3W
-3X
-3Y
-3Z
-4
-4A
-4B
-4C
-4D
-4E
-4F
-4G
-4H
-4J
-4K
-4L
-4M
-5E
-4N
-4P
-4Q
-4R
-4S
-4T
-4U
-1D
-1
-1A
-1B
-1C
-1D
-1E
-1F
-1G
-1S
-1H
-1J
-1T
-1K
-1L
-1U
-1M
-1N
-1P
-1V
-1Q
-1R
-1E
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10032
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500F1XFH20A
5500F6ABB30A
5500F6AY0N
5500G SUB SERIES
5500G1ABB20A
5500G1AB23A
5500G1AF20A
5500G1AY0N
5500G1AY0P
5500G1WEE30A
5500J SUB SERIES
5500J1AABE20B
5500J1ABBF20A
5500J1ABBF20B
5500J1ABBF23A
5500J1ABEG20B
5500J1ABFL23A
5500L SUB SERIES
5500L1WBBF23A
5500L6CBBF23A
5500L6CBBF25A
5500L6UBBF25A
5500L6WBBF25A
5500L6WBEF23A
5500L6WFF23AP
5500M SUB SERIES
5500M1ABBB20B
5500M1ABH23A
5500M1ABH23AN
5500M1AFFF25A
5500M1ALLL30A
5500M1AX0K
5500M1WBF23AM
5500M6WBBF10A
5500M6WFF23AN
5500M6WFF23AP
5500N SUB SERIES
5500N6SBF10A
5500P SUB SERIES
5500P6UEEE20A
5500Q SUB SERIES
5500Q6XBF10A
5500Q6XBF23A
5500Q6XF5AM
5500Q6XH10AM
5500Q6XYY0E
5500R SUB SERIES
5500R6A
5500S SUB SERIES
5500S1XBBF10A
5500S6XBBF10A
5500S6XYY0E
5500S6XYY0N
5500S9XYYY0E
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1E
1E
1E
1
1E
1E
1E
IE
1E
1E
1
1E
1E
1E
1E
1E
1E
1
1E
1E
1E
1E
1E
1E
1E
1
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
1
1F
1
1E
1
1F
1F
1F
1F
1F
1
1E
1
1E
1E
1E
1E
1E
ITEM NO.
-1
-1A
-2H
-1F
-2J
-1B
-1C
-2K
-2L
-1D
-1G
-1E
-1F
-1G
-1H
-1J
-1K
-1H
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1J
-1T
-1U
-1V
-1W
-1X
-1Y
-1Z
-2
-2A
-2B
-1K
-1
-1L
-2C
-1M
-1A
-1B
-1D
-1E
-1C
-1Q
-2M
-1N
-2N
-2P
-2D
-2E
-2F
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10033
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5500S9XYY0E
5500T SUB SERIES
5500T2ACC30B
5500T2AYY0N
5500T2AY0E
5500T2AY0N
5500T2AY0T
5500T2WBF25AN
5500T2WFF30A
5500V SUB SERIES
5500V2X
5500W SUB SERIES
5500W2ABF25AN
5500W2WBF25AN
5507-00
5507-.5-15
5507-2-20
5507-2-23
5507-2-30
5507-3-20
5507-4-20
5507-4-23
5510-10
5510-13
5510-15
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1E
1
1G
1G
1G
1G
1G
1G
1G
1
1G
1
1G
1G
1A
1B
1C
1H
7
1A
7
1B
1C
7
1A
1C
7
1A
7
1H
7
1A
1B
1C
7
1A
1C
1H
7
1A
1B
1C
1H
1J
9
1D
1E
1H
1J
9
1E
1H
1J
9
ITEM NO.
-2G
-1P
-1
-1A
-1B
-1C
-1D
-1E
-1F
-1R
-1G
-1S
-1H
-1J
320
320
320
320
-1
325D
-2F
325
325
-2
325
325A
-2A
325A
-2B
325
-2C
325B
325A
325B
-2D
325C
325C
325A
-2E
400
400
400
400
400
-1
405
405
405
405
-1A
410
410
410
-1B
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
1
1
1
1
RF
1
RF
1
1
RF
1
1
RF
1
RF
1
RF
1
1
1
RF
1
1
1
RF
1
1
1
1
1
RF
1
1
1
1
RF
1
1
1
RF
Page 10034
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5510-17
5510-19
5510-20
5510-22
5511-00
5517-00
5520-16
5520-17
5522-00
5533-00
5533-01
55620-01
55620-02
55622-00
5600 SERIES
5600-1 SUB SERIES
5600-1A1A-X0K
5600-1B1A-E20B
5600-1B1A-F23A
5600-1B1A-X0K
5600-1C1A-B20A
5600-1C1A-B20B
5600-1C1A-BF23A
5600-1C1A-B23A
5600-1C1A-E20A
5600-1C1A-E20B
5600-1C1A-E20D
5600-1C1A-E23A
5600-1C1A-E23B
5600-1C1A-F20A
5600-1C1A-F20B
5600-1C1A-F23A
5600-1C1A-F23B
5600-1C1A-F25A
5600-1C1A-X0K
5600-1C1A-X0M
5600-1C1A-Y0M
5600-1C1B-X0K
5600-1C1B-X0M
5600-1C1B-Y0M
5600-1C6A-E20A
5600-1C6A-F23A
5600-1C6A-F23B
5600-1C6A-X0K
5600-1C9A-F30A
5600-1C9F-F30A
5600-1D1A-F23A
5600-1D1A-F30A
5600-1D6A-E20A
5600-1G1A-F20A
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1F
9
1E
1J
9
1E
9
1E
9
9
9
9
9
9
7
7
9
9
11
1
1
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
ITEM NO.
415
-1C
425
425
-1D
430
-1G
435
-1F
70
110
11
-10
150
-40
140
90
130
120
2
-2A
-3N
-1
-1A
-3P
-1B
-1C
-3Q
-1D
-1E
-1F
-1G
-1H
-1J
-1K
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-1V
-1W
-1X
-1Y
-1Z
-3R
-3S
-2
-2A
-2B
-2C
35-32-18
TTL REQ'D
1
RF
1
1
RF
1
RF
1
RF
2
1
1
1
1
1
1
1
1
1
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10035
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5600-1M1A-BF23A
5600-1M1A-F20BM
5600-2 SUB SERIES
5600-2A1A-B23B
5600-2A1A-F23A
5600-2B1A-E20A
5600-2B1A-F20A
5600-2B1A-Y0E
5600-2C1A-B20B
5600-2C1A-B23A
5600-2C1A-C20A
5600-2C1A-E20A
5600-2C1A-E20B
5600-2C1A-E20C
5600-2C1A-E20D
5600-2C1A-E23A
5600-2C1A-E23B
5600-2C1A-F20A
5600-2C1A-F23A
5600-2C1A-F23D
5600-2C1A-F30A
5600-2C1A-G25A
5600-2C1A-X0K
5600-2C1A-X0M
5600-2C1A-Y0M
5600-2C1A-Y0N
5600-2C1B-X0K
5600-2C5A-E20B
5600-2C5A-X0K
5600-2C6A-B23A
5600-2C6A-F23A
5600-2C6A-X0K
5600-2C9F-X0K
5600-2D1A-X0K
5600-2D1B-X0K
5600-2G1A-B20B
5600-2J1A-BF23A
5600-2M1A-BF23A
5600-2M1A-BG23A
5600-8 SUB SERIES
5600-8B6A-X0K
5600-8B9A-X0K
5600-8C1A-F23A
5600-8C1A-X0K
5600-8C1B-F23A
5600-8C6A-F23A
5600-8C6A-X0K
5600-8D1A-X0K
5600-8D1A-Y0N
5600-8G2A-X0K
5600-8G6A-X0K
5600-9 SUB SERIES
5600-9A1A-B25A
5600-9A1A-X0K
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1H
1H
1
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1
1J
1J
ITEM NO.
-3T
-2D
-2B
-2E
-2F
-2G
-2H
-2J
-2K
-3U
-2L
-2M
-2N
-2P
-2Q
-2R
-2S
-2T
-3V
-3W
-2U
-2V
-2W
-2X
-2Y
-2Z
-3
-3A
-3X
-3C
-3D
-3E
-3F
-3G
-3H
-3J
-3K
-3L
-3M
-2C
-1
-1A
-1B
-1C
-1D
-1E
-1F
-1G
-1H
-1J
-1K
-2D
-2P
-2Q
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10036
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
5600-9B2A-X0K
5600-9B6A-X0K
5600-9C1A-E25A
5600-9C1A-F20A
5600-9C1A-F20B
5600-9C1A-F23A
5600-9C1A-X0K
5600-9C1A-Y0E
5600-9C1A-Y0N
5600-9C1B-X0K
5600-9C1C-BF23A
5600-9C6A-X0K
5600-9C6A-Y0K
5600-9C9A-F10A
5600-9C9A-F30A
5600-9D1A-E20B
5600-9D1A-E30A
5600-9D1A-F23A
5600-9D1A-G30A
5600-9D1A-X0K
5600-9D1A-Y0N
5600-9D1B-X0K
5600-9D6A-B5A
5600-9D6A-X0K
5600-9D6A-Y0E
5600-9D9A-X0K
5600-9G1A-X0K
5600-9J6A-F30AN
5600-9L6C-BF25A
5600-9M1A-F23AM
5600-9M1A-G20BN
5600-9M1A-HH20A
5600-9M6A-BF30A
5600-9M6A-FF30A
5600-9M6A-F30AE
5600-9M6A-F30AN
5600-9M9F-F30AN
5600-9P1A-Y0EN
5600-9P6A-F30AN
5600-9T1A-F25A
56001A1AX0K
56001B1AE20B
56001B1AF23A
56001B1AX0K
56001C1ABF23A
56001C1AB20A
56001C1AB20B
56001C1AB23A
56001C1AE20A
56001C1AE20B
56001C1AE20D
56001C1AE23A
56001C1AE23B
56001C1AF20A
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
ITEM NO.
-2R
-2S
-3C
-1L
-1M
-1N
-1P
-1Q
-1R
-2T
-2U
-1S
-1T
-1U
-2V
-1V
-1W
-1X
-1Y
-1Z
-2
-2A
-2W
-2X
-2Y
-2C
-2D
-2E
-2Z
-3
-3A
-2F
-2G
-2H
-2J
-2K
-2L
-2M
-2N
-3B
-3N
-1
-1A
-3P
-3Q
-1B
-1C
-1D
-1E
-1F
-1G
-1H
-1J
-1K
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10037
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
56001C1AF20B
56001C1AF23A
56001C1AF23B
56001C1AF25A
56001C1AX0K
56001C1AX0M
56001C1AY0M
56001C1BX0K
56001C1BX0M
56001C1BY0M
56001C6AE20A
56001C6AF23A
56001C6AF23B
56001C6AX0K
56001C9AF30A
56001C9FF30A
56001D1AF23A
56001D1AF30A
56001D6AE20A
56001G1AF20A
56001M1ABF23A
56001M1AF20BM
56002A1AB23B
56002A1AF23A
56002B1AE20A
56002B1AF20A
56002B1AY0E
56002C1AB20B
56002C1AB23A
56002C1AC20A
56002C1AE20A
56002C1AE20B
56002C1AE20C
56002C1AE20D
56002C1AE23A
56002C1AE23B
56002C1AF20A
56002C1AF23A
56002C1AF23D
56002C1AF30A
56002C1AG25A
56002C1AX0K
56002C1AX0M
56002C1AY0M
56002C1AY0N
56002C1BX0K
56002C5AE20B
56002C5AX0K
56002C6AB23A
56002C6AF23A
56002C6AX0K
56002C9FX0K
56002D1AX0K
56002D1BX0K
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
1H
ITEM NO.
-1L
-1M
-1N
-1P
-1Q
-1R
-1S
-1T
-1U
-1V
-1W
-1X
-1Y
-1Z
-3R
-3S
-2
-2A
-2B
-2C
-3T
-2D
-2E
-2F
-2G
-2H
-2J
-2K
-3U
-2L
-2M
-2N
-2P
-2Q
-2R
-2S
-2T
-3V
-3W
-2U
-2V
-2W
-2X
-2Y
-2Z
-3
-3A
-3X
-3C
-3D
-3E
-3F
-3G
-3H
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10038
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
56002G1AB20B
56002J1ABF23A
56002M1ABF23A
56002M1ABG23A
56008B6AX0K
56008B9AX0K
56008C1AF23A
56008C1AX0K
56008C1BF23A
56008C6AF23A
56008C6AX0K
56008D1AX0K
56008D1AY0N
56008G2AX0K
56008G6AX0K
56009A1AB25A
56009A1AX0K
56009B2AX0K
56009B6AX0K
56009C1AE25A
56009C1AF20A
56009C1AF20B
56009C1AF23A
56009C1AX0K
56009C1AY0E
56009C1AY0N
56009C1BX0K
56009C1CBF23A
56009C6AX0K
56009C6AY0K
56009C9AF10A
56009C9AF30A
56009D1AE20B
56009D1AE30A
56009D1AF23A
56009D1AG30A
56009D1AX0K
56009D1AY0N
56009D1BX0K
56009D6AB5A
56009D6AX0K
56009D6AY0E
56009D9AX0K
56009G1AX0K
56009J6AF30AN
56009L6CBF25A
56009M1AF23AM
56009M1AG20BN
56009M1AHH20A
56009M6ABF30A
56009M6AFF30A
56009M6AF30AE
56009M6AF30AN
56009M9FF30AN
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1H
1H
1H
1H
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
1J
ITEM NO.
-3J
-3K
-3L
-3M
-1
-1A
-1B
-1C
-1D
-1E
-1F
-1G
-1H
-1J
-1K
-2P
-2Q
-2R
-2S
-3C
-1L
-1M
-1N
-1P
-1Q
-1R
-2T
-2U
-1S
-1T
-1U
-2V
-1V
-1W
-1X
-1Y
-1Z
-2
-2A
-2W
-2X
-2Y
-2C
-2D
-2E
-2Z
-3
-3A
-2F
-2G
-2H
-2J
-2K
-2L
35-32-18
TTL REQ'D
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
Page 10039
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
56009P1AY0EN
56009P6AF30AN
56009T1AF25A
5601
5601B
5601C
5602-00
5603-00
5606-00
5606-01
5607-00
5607-01
5608-00
56750-00
56750-01
56750-02
57524-00
59447-00
59447-01
59553-00
59602-00
59776-01
6050-01
6050C
6055E
6066-00
6066-01
6084-01
6084-02
6084-03
6084-04
6084-06
6084-07
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1J
1J
1J
1H
1J
1H
1J
1H
1J
1H
1J
3
3
3
3
3
1H
1J
12
12
12
9
13
5
10
9
1H
1J
1G
3
3
3
3
3
1A
1E
1H
1J
1B
1E
1H
1J
1C
1E
1H
1J
1D
1E
1F
1H
1J
1E
1F
1E
ITEM NO.
-2M
-2N
-3B
105
105
105A
105A
105B
105B
-100
-100
290
300
-320
350A
-350
-25
-25
10
50
60
-190
10
10
30
360
120
120
475
180
-50
240
-270
270A
505
505
505
505
515
515
515
515
555
555
555
555
525
525
525
525
525
535
535
545
35-32-18
TTL REQ'D
RF
RF
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 10040
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
6084-20
6084-34
6350A13-X-A
6350A13-X-AH
6350A13-X-E
6350A13-X-G
6350A14-X-A
6350A14-X-AH
6350A14-X-AN
6350A14-X-G
6350A2-X-A
6350A2-X-G
6350A20-X-A
6350A20-X-E
6350A20-X-G
6350A34-X-A
6350A34-X-G
6350A4-X-A
6350A4-X-G
6350A5-X-A
6350A5-X-AN
6350A5-X-G
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1H
1J
1C
1E
1H
1J
1E
1A
1J
1A
1A
1A
1E
1H
1J
1B
1E
1J
1B
1J
1B
1E
1H
1E
1F
1E
1C
1E
1H
1J
1H
1C
1E
1H
1J
1E
1D
1E
1F
1H
1E
1D
1E
1F
1H
1J
1D
1H
1J
1J
1J
1E
1H
1J
ITEM NO.
545
545
555A
555A
555A
555A
565
500C
500
500A
500B
500
500
500
500A
510B
510A
510
510A
510A
510
510
510
530A
530
530
550A
550A
550B
550A
550A
550
550
550
550
560
520A
520
520
520A
560A
520A
520
520
520A
520A
520
520
520
540B
540A
540
540
540
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 10041
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
6350A13XA
6350A13XAH
6350A13XE
6350A13XG
6350A14XA
6350A14XAH
6350A14XAN
6350A14XG
6350A2XA
6350A2XG
6350A20XA
6350A20XE
6350A20XG
6350A34XA
6350A34XG
6350A4XA
6350A4XG
6350A5XA
6350A5XAN
6350A5XG
6363-01
6364-00
6370-00
6375-04
6378-00
6379-2C
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1A
1J
1A
1A
1A
1E
1H
1J
1B
1E
1J
1B
1J
1B
1E
1H
1E
1F
1E
1C
1E
1H
1J
1H
1C
1E
1H
1J
1E
1D
1E
1F
1H
1E
1D
1E
1F
1H
1J
1D
1H
1J
1J
1J
1E
1H
1J
9
9
9
3
3
1H
3
ITEM NO.
500C
500
500A
500B
500
500
500
500A
510B
510A
510
510A
510A
510
510
510
530A
530
530
550A
550A
550B
550A
550A
550
550
550
550
560
520A
520
520
520A
560A
520A
520
520
520A
520A
520
520
520
540B
540A
540
540
540
210
260
280
90
110
110
-1
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
Page 10042
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
6379-2D
6555-00
6582-00
6583-00
6584-00
6586-00
6588-00
6597-00
6812-00
6818-01
800503-00
800649-00
800649-01
800651-00
801421-01
801658-00
801659-00
801660-00
801660-03
801660-05
801661-00
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1H
3
9
3
3
3
3
3
3
3
1A
1A
1B
1C
1C
1D
1E
1E
1E
1H
1J
5
1J
3
1J
3
3
9
1A
1B
1C
1H
1J
1A
1B
1C
1H
1J
1A
1B
1C
1D
1E
1G
1H
1J
2
1C
1H
1J
1A
1B
1C
1H
ITEM NO.
110A
-1A
240
190
160
170
140
150
120
340
-395
-396
-395
-395
-396
-395
-395
-396
-397
-395
-395
-4
115
-2
115A
-2A
-60
-220
200
200
200
200
200
201
201
201
201
201
205
205
205
205
205
205
205
205
10
215
220
220
202
202
202
202
35-32-18
TTL REQ'D
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
1
RF
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 10043
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
801661-00 (Continued)
801662-00
801807-01
801807-02
801807-03
801808-01
801808-02
801808-03
801808-05
801809-01
802061-00
802233-01
802821-01
802856-01
802863-02
802874-01
802877-01
802883-01
803129-01
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
1J
1B
1E
1J
2
1A
2
1A
1B
1C
1F
2
1A
1C
2
1A
1C
2
1A
1B
1C
1E
2
1A
1B
1C
2
1A
1D
2
2
2
10
6
12
9
11
1A
1C
1E
1F
1H
1J
10
1A
1B
1C
1D
1D
1E
10
10
9
9
ITEM NO.
202
225
225
225
5
235
-1
240
240
240
240
-1A
245
245
-1B
250
250
-1C
255
255
255
255
-1D
260
260
260
-1E
265
265
-1F
55
60
-60
10
1E
300
-1
340A
340A
340A
340
340A
340A
-1
350
350
350
350
351
350
-20
50
120
460
35-32-18
TTL REQ'D
1
1
1
1
1
1
RF
1
1
1
1
RF
1
1
RF
1
1
RF
1
1
1
1
RF
1
1
1
RF
1
1
RF
1
2
1
1
RF
1
RF
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
1
1
Page 10044
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
PART NUMBER
803145-01
803177-01
803177-02
803177-03
803199-04
803199-05
804201-01
804202-01
804329-01
804376-01
804670-03
805436-01
805760-01
8561-00
8561-02
8569-01
8572-02
8579-00
8587-01
9036-00
EFFECTIVITY: ALL
Revision 2
Numerical Index
AIRLINE STOCK NO.
FIGURE
3
1A
1B
1C
1D
1E
1G
2
1A
1C
2
1A
2
1G
1J
9
1G
9
7
9
4
5
9
1A
1C
2
1G
9
9
6
1A
1A
1B
1B
1C
1C
1D
1D
1E
1E
1E
1F
1F
1G
1H
1J
6
6
6
6
3
ITEM NO.
200
270
270
270
270
270
206
-1G
275
275
-1H
280
-1J
435
435
-1E
436
-1H
50
160
-100
-60
40A
285
285
-1K
360
-390
390A
70
330
331
330
331
330
331
330
331
330
331
332
330
331
330
330
330
-1
50
60
90
-230
35-32-18
TTL REQ'D
1
1
1
1
1
1
1
RF
1
1
RF
1
RF
1
1
RF
1
RF
1
1
1
1
1
1
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
1
1
1
1
Page 10045
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-950-801
4. Detailed Parts List
5500 Series Portable Cylinder Assy
Figure 1
(Sheet 1 of 2)
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10046
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5600 Series Portable Cylinder Assy
Figure 1
(Sheet 2 of 2)
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10047
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1-
1
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
5500 SERIES
CYLINDER ASSY, PORTABLE SERIES
(APN 5500 SERIES)
RF
-1A
5500A SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1A FOR DET BKDN)
RF
-1B
5500B SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1B FOR DET BKDN)
RF
-1C
5500C SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1C FOR DET BKDN)
RF
-1D
5500D SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1D FOR DET BKDN)
RF
-1E
5500F SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1F
5500G SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1G
5500J SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1H
5500L SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1J
5500M SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1K
5500N SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1F FOR DET BKDN)
RF
-1L
5500P SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1M
5500Q SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1F FOR DET BKDN)
RF
-1N
5500S SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1P
5500T SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1G FOR DET BKDN)
RF
-1Q
5500R SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1E FOR DET BKDN)
RF
-1R
5500V SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1G FOR DET BKDN)
RF
-1S
5500W SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1G FOR DET BKDN)
RF
5600 SERIES
CYLINDER ASSY, PORTABLE SERIES
(APN 5600 SERIES)
RF
-2A
5600-1 SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1H FOR DET BKDN)
RF
-2B
5600-2 SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1H FOR DET BKDN)
RF
2
-ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10048
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1-
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-2C
5600-8 SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1J FOR DET BKDN)
RF
-2D
5600-9 SUB SERIES
CYLINDER ASSY, PORTABLE SERIES
(REFER TO FIG 1J FOR DET BKDN)
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10049
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500A Sub Series PCA
Figure 1A
(Sheet 1 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10050
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500A Sub Series PCA
Figure 1A
(Sheet 2 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10051
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500A Sub Series PCA
Figure 1A
(Sheet 3 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10052
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
-1
PART NUMBER
AIRLINE
STOCK NO.
5500A1AAB23A
-1A
-1B
NOMENCLATURE
1234567
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-AB23A)
EFF.
CODE
UNITS
PER
ASSY
A
RF
C
RF
DELETED
5500A1AA15A
-1C
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-A15A)
DELETED
-1D
5500A1ABB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BB23A)
E
RF
-1E
5500A1ABB25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BB25A)
F
RF
-1F
5500A1ABC30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BC30A)
G
RF
-1G
5500A1ABE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BE20A)
H
RF
-1H
5500A1ABE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BE20B)
J
RF
-1J
5500A1ABF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF10A)
K
RF
-1K
5500A1ABF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF20B)
L
RF
-1L
5500A1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF23A)
M
RF
-1M
5500A1ABF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF23B)
N
RF
-1N
5500A1ABF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF23D)
P
RF
-1P
5500A1ABF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF25A)
Q
RF
-1Q
5500A1ABF25B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF25B)
R
RF
-1R
5500A1ABF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF30A)
S
RF
-1S
5500A1AB15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-B15A)
T
RF
-1T
5500A1AB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-B20A)
U
RF
-1U
5500A1AC30B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-C30B)
V
RF
-1V
5500A1AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-E20A)
W
RF
-1W
5500A1AE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-E20B)
X
RF
-1X
5500A1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-F20A)
Y
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10053
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1Y
5500A1AF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-F20B)
Z
RF
-1Z
5500A1AF20D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-F20D)
AA
RF
-2
5500A1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-F23A)
AB
RF
-2A
5500A1AF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-F25A)
AC
RF
-2B
5500A1AF25AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-F25AN)
AD
RF
-2C
5500A1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-X0K)
AE
RF
-2D
5500A1AYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-YY0E)
AF
RF
-2E
5500A1BF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1B-F23A)
AG
RF
-2F
5500A1MAA15B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1M-AA15B)
AH
RF
-2G
5500A1NBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1N-BF23A)
AJ
RF
-2H
5500A1QB30AD
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1Q-B30AD)
(SUPSDS ITEM -2K)
AK
RF
-2J
5500A1QB30D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1Q-B30D)
AL
RF
-2K
5500A1QB30DA
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1Q-B30DA)
(SUPSD BY ITEM -2H)
AM
RF
-2L
5500A1REE25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1R-EE25A)
AN
RF
-2M
5500A1SB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1S-B20A)
AP
RF
-2N
5500A1SCC30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1S-CC30A)
AQ
RF
-2P
5500A1TBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1T-BF20B)
AR
RF
-2Q
5500A1UBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1U-BF23A)
AS
RF
-2R
5500A1UBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1U-BF25A)
AT
RF
-2S
5500A1UEE25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1U-EE25A)
AU
RF
-2T
5500A1UF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1U-F30AN)
AV
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10054
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-2U
5500A1VBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1V-BF20B)
AW
RF
-2V
5500A1VBF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1V-BF23B)
AX
RF
-2W
5500A1VBF25B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1V-BF25B)
AY
RF
-2X
5500A1VF20BM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1V-F20BM)
AZ
RF
-2Y
5500A1WBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1W-BF23A)
BA
RF
-2Z
5500A1WBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1W-BF25A)
BB
RF
-3
5500A1WBF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1W-BF30A)
BC
RF
-3A
5500A1XBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1X-BF20B)
BD
RF
-3B
5500A1XFF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1X-FF23A)
BE
RF
-3C
5500A1YBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1Y-BF20B)
BF
RF
-3D
5500A3ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A3A-BF23A)
BG
RF
-3E
5500A5ABG20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A5A-BG20B)
BH
RF
-3F
5500A6ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6A-BF23A)
BJ
RF
-3G
5500A6ABF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6A-BF23B)
BK
RF
-3H
5500A6ABG20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6A-BG20B)
BL
RF
-3J
5500A6AF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6A-F20B)
BM
RF
-3K
5500A6PFF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6P-FF23A)
BN
RF
-3L
5500A6SB30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6S-B30A)
BP
RF
-3M
5500A6UE30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6U-E30A)
BQ
RF
-3N
5500A6WBB15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6W-BB15A)
BR
RF
-3P
5500A6WBB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6W-BB23A)
BS
RF
-3Q
5500A6WBB25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6W-BB25A)
BT
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10055
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-3R
5500A6WFF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6W-FF23A)
BU
RF
-3S
5500A6WF30AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6W-F30AP)
BV
RF
-3T
5500A9AB30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A9A-B30A)
BW
RF
-3U
5500A9SAC25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A9S-AC25A)
BX
RF
-3V
5500A9SBF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A9S-BF30A)
BY
RF
-3W
5500A9SG30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A9S-G30A)
BZ
RF
-3X
5500A9WEE25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A9W-EE25A)
CA
RF
-3Y
5500A9XF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A9X-F23A)
CB
RF
-3Z
5500A1AAE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-AE20B)
CC
RF
-4
5500A1AA15D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-A15D)
CD
RF
-4A
5500A1AA23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-A23A)
CE
RF
-4B
5500A1ABB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BB20A)
CF
RF
-4C
5500A1ABF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF20A)
CG
RF
-4D
5500A1ABF30B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-BF30B)
CH
RF
-4E
5500A1AEE23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-EE23A)
CJ
RF
-4F
5500A1AE20BK
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-E20BK)
CK
RF
-4G
5500A1AG20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-G20B)
CL
RF
-4H
5500A1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1A-Y0N)
CM
RF
-4J
5500A1PBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1P-BF23A)
CN
RF
-4K
5500A1SB15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1S-B15A)
CP
RF
-4L
5500A1UF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1U-F25A)
CQ
RF
-4M
5500A1WBF15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A1W-BF15A)
CR
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10056
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
CS
RF
-4N
5500A6WFF15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-A6W-FF15A)
-20
10006936
 PLATE, INSTRUCTION (REPLD BY 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
A-BV, CC-CS
1
20A
10009072
 DECAL, INSTRUCTION (REPLS -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
A-BV, CC-CS
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
A-BV, CC-CS
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT
“BREATHING OXYGEN ONLY – USE NO OIL”
DOES NOT APPEAR ON SIDE OF CYLINDER
(ITEM 500, 505)
A-BV, CC-CS
1
35
DELETED
-40
10001018
 PLACARD, INSTRUCTION
(USED ONLY ON 5500A 9 SERIES)
BW-CB
1
45
10001019
 LABEL
BW-CB
1
-50
10001020
 PLACARD, AVIATOR’S OXYGEN
(USED ONLY ON 5500A 9 SERIES)
BW-CB
1
-55
5057-00
 PLATE, IDENTIFICATION
(SUPSD BY ITEM 55A)
1
55A
5057-09
 PLATE, IDENTIFICATION
(SUSPDS ITEM -55)
1
60
10013825
 PLATE, IDENTIFICATION
1
(USED ONLY ON 5500A 9 SERIES)
ATTACHING PARTS
65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
2
***
70
13160-00
 CLAMP (ALT APN WWD-120)
A-AJ, AN,
AS-BC, BG-BN,
BQ-BW, CA,
CC-CN, CQ-CS
1
75
13160-00
 CLAMP (ALT APN WWD-120)
AG, AK-AM, APAR, BP, BX-BZ,
CP
1
200
801658-00
 HARNESS
AG
1
201
801659-00
  STRAP ASSY
AG
1
202
801661-00
  STRAP ASSY
205
801660-00
 HARNESS
235
801807-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AG
1
A-AF, BG-BM,
BW, CC-CM
1
AK-AM
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10057
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
240
801807-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AP, AQ, BP,
BX-BZ, CP
1
245
801807-03
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AR
1
250
801808-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AN
1
255
801808-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AS-AV, BQ, CQ
1
260
801808-03
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AW-AZ
1
265
801808-05
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
BN, CM
1
270
803177-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
BA-BC, BR-BV,
CA, CR, CS
1
275
803177-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
BF
1
280
803177-03
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AH
1
285
805436-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AJ
1
300
5009-00
 OUTLET ASSY
(SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
A-H, K, M, Q, S-U,
W, Y, AB-AD, AG
AJ, AK, AM-AQ,
AS-AV, BA-BC,
BE, BG, BJ,
BN-CB
1
305
5009-5-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-.5-15)
C
1
305A
5009-5-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-.5-23)
A
1
305B
5009-5-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-.5-25)
BX
1
305C
5009-2-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
K
1
305D
5009-2-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
T, BR, CP, CR
1
305E
5009-2-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BR
1
305F
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H, U, AP, CF, CG
1
305G
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A, E, M, AJ, AS,
BA, BG, BJ, BS,
CN
1
EFFECTIVITY: 5500 SERIES
Revision 2
NP
35-32-18
Page 10058
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305H
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E, BS
1
305J
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
F, Q, AT, BB, BT
1
305K
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
F, BT
1
305L
5009-2-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
G, S, AK, AM, BC,
BP, BW, BY
1
305M
5009-25-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-25)
BX
1
305N
5009-25-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-30)
G, AQ
1
305P
5009-25-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-30)
AQ
1
305Q
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H, W
1
305R
5009-3-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AN, AU, CA
1
305S
5009-3-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AN, AU, CA
1
305T
5009-3-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BQ
1
305U
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
K
1
305V
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
Y, CG
1
305W
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
M, AB, AG, AJ,
AS, BA, BE, BG,
BJ, BN, BU, CB,
CN
1
305X
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BE, BN, BU
1
305Y
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
Q, AC, AD, AT,
BB, CQ
1
305Z
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
S, AV, BC, BV, BY
1
306
5009-7-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BZ
1
306A
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CF
1
306B
5009-3-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CJ
1
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10059
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
306C
5009-3-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CJ
1
306D
5009-4-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CR, CS
1
306E
5009-4-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CS
1
310
5041-00
 OUTLET ASSY
(SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
J, L, N, R, V, X, Z,
AH, AR,
AW-AZ, BD, BF,
BH, BK-BM
1
315
5041-5-15
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-.5-15)
AH
1
315A
5041-5-15
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-.5-15)
AH
1
J, L, AR, AW, BD,
BF, BH, BL
1
315B
315C
NP
DELETED
5041-2-20
315D
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
DELETED
315E
5041-2-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
N, AX, BK
1
315F
5041-2-25
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
R, AY
1
315G
5041-2.5-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-2.5-30)
V
1
315H
5041-3-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
A, J, X, CC, CK
1
315J
5041-4-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
L, Z, AR, AW, AZ,
BD, BF, BM
1
315K
5041-4-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
N, AX, BK
1
315L
5041-4-25
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
R, AY
1
315M
5041-7-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
BH, BL, CL
1
315N
5041-5-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-.5-20)
CC
1
315P
5041-2-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
CH
1
315Q
5041-4-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
CH
1
5507-00
 OUTLET ASSY (SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
P, AA, AK-AM, CD
1
320
EFFECTIVITY: 5500 SERIES
Revision 2
NP
35-32-18
Page 10060
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1A
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
325
5507-2-23
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
P
1
325A
5507-2-30
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
AK-AM
1
325B
5507-4-20
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
AA
1
325C
5507-4-23
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
P
1
325D
5507-5-15
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
(ACTUAL APN IS 5507-.5-15)
CD
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AF
1
331
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AF
1
340
10003566
 OXYGEN COUPLING (SUPSD BY 340A)
AZ
1
340A
802856-01
 OUTLET ASSY
(REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT (V49315)
P/N 110111-09] (SUPSDS 340)
AZ
1
345
36728-01
 OUTLET ASSY (ALT APN DPB 153)
(REFER TO FIG 13 FOR DET BKDN)
AD, AV, CM
1
350
802863-02
 OUTLET ASSY
(REFER TO FIG 10 FOR DET BKDN)
BV
1
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125 – 27 ANPT THD)
C, T-AC, AE, AG,
AL, AP, BM, BP,
BQ, BW, BZ, CB,
CK
1
-396
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125 – 27 ANPT THD)
AE
1
400
5510-10
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
500
6350A13XG
 CYLINDER, STEEL (APN 6350A13-X-G)
(4.25 CU FT, PAINTED, GRAY-GREEN)
A-BF, CC-CR
1
500A
6350A13XAH
 CYLINDER, STEEL (APN 6350A13-X-AH)
(4.25 CU FT, PAINTED, BLUE)
BG
1
500B
6350A13XE
 CYLINDER, STEEL (APN 6350A13-X-E)
(4.25 CU FT, PAINTED, GREEN AND YELLOW)
BH
1
500C
6350A13XA
 CYLINDER, STEEL (APN 6350A13-X-A)
(4.25 CU FT, PAINTED, WAKEFIELD GREEN)
BJ-CB, CS
1
505
6084-01
  CYLINDER, STEEL (DOT-3AA-1800)
(4.25 CU FT, UNPAINTED)
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
1
1
Page 10061
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500B Sub Series PCA
Figure 1B
(Sheet 1 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10062
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500B Sub Series PCA
Figure 1B
(Sheet 2 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10063
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500B Sub Series PCA
Figure 1B
(Sheet 3 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10064
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1B
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5500B1ABE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BE20B)
A
RF
-1A
5500B1ABF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF20A)
B
RF
-1B
5500B1ABF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF20B)
C
RF
-1C
5500B1ABF20D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF20D)
D
RF
-1D
5500B1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF23A)
E
RF
-1E
5500B1ABF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF23B)
F
RF
-1F
5500B1ABF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF25A)
G
RF
-1G
5500B1AB30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-B30A)
H
RF
-1H
5500B1ACF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-CF23A)
J
RF
-1J
5500B1ACF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-CF25A)
K
RF
-1K
5500B1AFF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-FF20A)
L
RF
-1L
5500B1AF20D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-F20D)
M
RF
-1M
5500B1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-F23A)
N
RF
-1N
5500B1AF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-F30A)
P
RF
-1P
5500B1AYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-YY0E)
Q
RF
-1Q
5500B1AY0P
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-Y0P)
R
RF
-1R
5500B1SB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1S-B20A)
S
RF
-1S
5500B1SB20AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1S-B20AP)
T
RF
-1T
5500B1UBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1U-BF23A)
U
RF
-1U
5500B1VBE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1V-BE20B)
V
RF
-1V
5500B1VBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1V-BF20B)
W
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10065
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1B
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1W
5500B1WBF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1W-BF10A)
X
RF
-1X
5500B1WBF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1W-BF20A)
Y
RF
-1Y
5500B1XYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1X-YY0E)
Z
RF
-1Z
5500B1XY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1X-Y0E)
AA
RF
-2
5500B3BF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B3B-F25A)
AB
RF
-2A
5500B6CBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B6C-BF25A)
AC
RF
-2B
5500B6UBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B6U-BF25A)
AD
RF
-2C
5500B6UF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B6U-F30AN)
AE
RF
-2D
5500B1AC20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-C20A)
AF
RF
-2E
5500B1AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-E20A)
AG
RF
-2F
5500B6ABF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B6A-BF23B)
AH
RF
-2G
5500B6AF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B6A-F23B)
AJ
RF
-2H
5500B6XX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B6X-X0K)
AK
RF
-2J
5500B1ABF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-B1A-BF30A)
AL
RF
-20
10006936
 PLATE, INSTRUCTION (REPLD BY 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
1
20A
10009072
 DECAL, INSTRUCTION (REPLS -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 510, 515)
1
35
DELETED
-55
5057-00
 PLATE, IDENTIFICATION
(SUPSD BY ITEM 55A)
1
55A
5057-09
 PLATE, IDENTIFICATION
(SUSPDS ITEM -55)
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10066
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1B
60
PART NUMBER
AIRLINE
STOCK NO.
10013825
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
 PLATE, IDENTIFICATION
1
ATTACHING PARTS
***
65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
70
13160-00
 CLAMP (ALT APN WWD-120)
A-R, U-Y, AB,
AD, AE-AJ, AL
1
75
13160-00
 CLAMP (ALT APN WWD-120)
S, T, AB, AC
1
200
801658-00
 HARNESS
AB
1
201
801659-00
  STRAP ASSY
AB
1
202
801661-00
  STRAP ASSY
AB
1
205
801660-00
 HARNESS
A-R, AF-AJ, AL
1
225
801662-00
 HARNESS
AC
1
240
801807-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
S,T
1
255
801808-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
U, AD, AE
1
260
801808-03
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
V, W
1
270
803177-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
X, Y
1
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
B, E-L, N, P, S,
U, X, Y, AB-AG,
AL
1
305
5009-2-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
X
1
305A
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B, S, T, Y
1
305B
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E, U
1
305C
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
G, AC, AD
1
305D
5009-2-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H, AL
1
305E
5009-25-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-23)
J
1
305F
5009-25-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-25)
K
1
305G
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
X
1
EFFECTIVITY: 5500 SERIES
Revision 2
2
NP
35-32-18
Page 10067
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1B
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305H
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B, L, Y
1
305J
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
L
1
305K
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E, J, N, U
1
305L
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
G, K, AB-AD
1
305M
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
P, AE, AL
1
305N
5009-25-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-20)
AF
305P
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AG
310
5041-00
 OUTLET ASSY (SUPSD BY ITEM 315
(REFER TO FIG 4 FOR DET BKDN)
315
5041-2-20
315A
NP
A, C, F, V, W, AH,
AJ
1
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
A, C, V, W
1
5041-2-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
F, AH
1
315B
5041-3-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
A, V
1
315C
5041-4-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
C, W
1
315D
5041-4-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
F, AH, AJ
1
320
5507-00
 OUTLET ASSY (SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
D,M
1
325
5507-2-20
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
D
1
325A
5507-4-20
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
D, M
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
Q, Z, AA
1
331
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
Q, Z
1
345
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
AE
1
350
802863-02
 OUTLET ASSY
(REFER TO FIG 10 FOR DET BKDN)
R, T
1
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125-27 ANPT THD)
H, M-P, R, S,
AA, AB, AK, AL
1
NP
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10068
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1B
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
400
5510-10
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
510
6350A14XG
 CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-G)
(7.15 CU FT, PAINTED, GRAY-GREEN)
A-AA, AF, AG, AL
1
510A
6350A14XAH
 CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-AH)
(7.15 CU FT, PAINTED, BLUE)
AB
1
510B
6350A14XA
 CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-A)
(7.15 CU FT, PAINTED, WAKEFIELD GREEN)
AC-AE, AH-AK
1
515
6084-02
  CYLINDER , STEEL (DOT-3AA-1800)
(7.15 CU FT, UNPAINTED)
EFFECTIVITY: 5500 SERIES
Revision 2
1
35-32-18
1
Page 10069
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500C Sub Series PCA
Figure 1C
(Sheet 1 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10070
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500C Sub Series PCA
Figure 1C
(Sheet 2 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10071
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500C Sub Series PCA
Figure 1C
(Sheet 3 of 3)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10072
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5500C1ABB20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BB20B)
A
RF
-1A
5500C1ABF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF20A)
B
RF
-1B
5500C1ABF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF20B)
C
RF
-1C
5500C1ABF20D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF20D)
D
RF
-1D
5500C1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF23A)
E
RF
-1E
5500C1ABF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF23B)
F
RF
-1F
5500C1ABF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF23D)
G
RF
-1G
5500C1ABF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BF30A)
H
RF
-1H
5500C1ABG23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-BG23A)
J
RF
-1J
5500C1AB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-B23A)
K
RF
-1K
5500C1AEG23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-EG23A)
L
RF
-1L
5500C1AEY20BM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-EY20BM)
M
RF
-1M
5500C1AE20BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-E20BN)
N
RF
-1N
5500C1AE23AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-E23AN)
P
RF
-1P
5500C1AFF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-FF20A)
Q
RF
-1Q
5500C1AFF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-FF23A)
R
RF
-1R
5500C1AFG23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-FG23A)
S
RF
-1S
5500C1AFH23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-FH23A)
T
RF
-1T
5500C1AFY30BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-FY30BN)
U
RF
-1U
5500C1AF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-F20B)
V
RF
-1V
5500C1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-F23A)
W
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10073
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1W
5500C1AF23AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-F23AP)
X
RF
-1X
5500C1AF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-F25A)
Y
RF
-1Y
5500C1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-X0K)
Z
RF
-1Z
5500C1AYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-YY0E)
AA
RF
-2
5500C1AYY0EE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-YY0EE)
AB
RF
-2A
5500C1AYY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-YY0N)
AC
RF
-2B
5500C1AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-Y0E)
AD
RF
-2C
5500C1AY0EE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-Y0EE)
AE
RF
-2D
5500C1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-Y0N)
AF
RF
-2E
5500C1BBF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1B-BF23D)
AG
RF
-2F
5500C1BE25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1B-E25A)
AH
RF
-2G
5500C1NBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1N-BF23A)
AJ
RF
-2H
5500C1SBF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1S-BF20A)
AK
RF
-2J
5500C1SBY20AE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1S-BY20AE)
AL
RF
-2K
5500C1SB20AE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1S-B20AE)
AM
RF
-2L
5500C1SB20AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1S-B20AP)
AN
RF
-2M
5500C1SF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1S-F23A)
AP
RF
-2N
5500C1TBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1T-BF20B)
AQ
RF
-2P
5500C1TF20BM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1T-F20BM)
AR
RF
-2Q
5500C1UBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-BF23A)
AS
RF
-2R
5500C1UBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-BF25A)
AT
RF
-2S
5500C1UBF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-BF30A)
AU
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10074
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-2T
5500C1UB23AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-B23AN)
AV
RF
-2U
5500C1UB25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-B25A)
AW
RF
-2V
5500C1UFF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-FF23A)
AX
RF
-2W
5500C1UF20AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-F20AN)
AY
RF
-2X
5500C1UF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-F23A)
AZ
RF
-2Y
5500C1UF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1U-F30AN)
BA
RF
-2Z
5500C1VFG20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-FG20B)
BB
RF
-3
5500C1VFY30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-FY30AN)
BC
RF
-3A
5500C1VFY30BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-FY30BN)
BD
RF
-3B
5500C1VF20BM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-F20BM)
BE
RF
-3C
5500C1VF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-F30AN)
BF
RF
-3D
5500C1VF30BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-F30BN)
BG
RF
-3E
5500C1WBF15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1W-BF15A)
BH
RF
-3F
5500C1WBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1W-BF23A)
BJ
RF
-3G
5500C1WBF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1W-BF30A)
BK
RF
-3H
5500C1XBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1X-BF20B)
BL
RF
-3J
5500C1XY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1X-Y0N)
BM
RF
-3K
5500C1YBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1Y-BF20B)
BN
RF
-3L
5500C6ABF15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF15A)
BP
RF
-3M
5500C6ABF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF20B)
BQ
RF
-3N
5500C6ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF23A)
BR
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10075
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-3P
5500C6ABF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF23B)
BS
RF
-3Q
5500C6ABF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF23D)
BT
RF
-3R
5500C6ABF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF25A)
BU
RF
-3S
5500C6ABG30B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BG30B)
BV
RF
-3T
5500C6AEF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-EF20A)
BW
RF
-3U
5500C6AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-F20A)
BX
RF
-3V
5500C6AF20AR
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-F20AR)
BY
RF
-3W
5500C6AF23AE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-F23AE)
BZ
RF
-3X
5500C6AF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-F30A)
CA
RF
-3Y
5500C6AF30AE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-F30AE)
CB
RF
-3Z
5500C6AF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-F30AN)
CC
RF
-4
5500C6AG30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS5500-C6A-G30AN)
CD
RF
-4A
5500C6AYY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-YY0N)
CE
RF
-4B
5500C6AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-Y0N)
CF
RF
-4C
5500C6EBF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6E-BF23D)
CG
RF
-4D
5500C6RBF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6R-BF23D)
CH
RF
-4E
5500C6TG20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6T-G20B)
CJ
RF
-4F
5500C6UBF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6U-BF30A)
CK
RF
-4G
5500C6UF23AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6U-F23AP)
CL
RF
-4H
5500C6UF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6U-F30AN)
CM
RF
-4J
5500C6WFF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6W-FF23A)
CN
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10076
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-4K
5500C6XBF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6X-BF23D)
CP
RF
-4L
5500C9ABF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9A-BF20A)
CQ
RF
-4M
5500C9ABF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9A-BF20B)
CR
RF
-4N
5500C9AFF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9A-FF10A)
CS
RF
-4P
5500C9SF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9S-F30A)
CT
RF
-4Q
5500C9UF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9U-F30AN)
CU
RF
-4R
5500C9UH20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9U-H20A)
CV
RF
-4S
5500C9WFF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9W-FF10A)
CW
RF
-4T
5500C9WY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9W-Y0E)
CX
RF
-4U
5500C9XBB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9X-BB20A)
CY
RF
-4V
5500C1AF20BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-F20BN)
CZ
RF
-4W
5500C1AF23AK
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-F23AK)
DA
RF
-4X
5500C1AY0EN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-Y0EN)
DB
RF
-4Y
5500C1AY0P
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1A-Y0P)
DC
RF
-4Z
5500C1SB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1S-B23A)
DD
RF
-5
5500C1VG30BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1V-G30BN)
DE
RF
-5A
5500C1WFF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1W-FF20A)
DF
RF
-5B
5500C1WFF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C1W-FF30A)
DG
RF
-5C
5500C6A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A)
DH
RF
-5D
5500C6ABF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C6A-BF20A)
DJ
RF
-5E
5500C9AE30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-C9A-E30A)
DK
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10077
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-20
10006936
 PLATE, INSTRUCTION (REPLD BY 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
A-CP, CZ-DJ
1
20A
10009072
 DECAL, INSTRUCTION (REPLS -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A.)
A-CP, CZ-DJ
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
A-CP, CZ-DJ
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 550 THRU 555A)
A-CP, CZ-DJ
1
35
DELETED
-40
10001018
 PLACARD, INSTRUCTION
(USED ONLY ON 5500C 9 SERIES)
CQ-CY, DK
1
45
10001019
 LABEL
CQ-CY, DK
1
-50
10001020
 PLACARD, AVIATOR OXYGEN
(USED ONLY ON 5500C 9 SERIES)
CQ-CY, DK
1
-55
5057-00
 PLATE, IDENTIFICATION
(SUPSD BY ITEM 55A)
1
55A
5057-09
 PLATE, IDENTIFICATION
(SUSPDS ITEM -55)
1
60
10013825
 PLATE, IDENTIFICATION
1
(USED ONLY ON 5500C 9 SERIES)
ATTACHING PARTS
65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
70
13160-00
***
 CLAMP (ALT APN WWD-120)
75
13160-00
 CLAMP (ALT APN WWD-120)
200
801658-00
201
2
A-AJ, AS-BK,
BN-CH, CK-CN,
CQ-CS, CU-CX,
CZ-DC, DE-DK
1
AG, AH, AK-AR,
CJ, CT, DD
1
 HARNESS
AG, AH
1
801659-00
  STRAP ASSY
AG, AH
1
202
801661-00
  STRAP ASSY
AG, AH
1
205
801660-00
 HARNESS
A-AF, BP-CF,
CQ-CS, CZ-DC,
DH-DK
1
215
801660-03
 HARNESS
CG
1
240
801807-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AK-AP, CT, DD
1
245
801807-03
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AQ, AR, CJ
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10078
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
250
801808-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
CH
1
255
801808-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AS-BA, CK-CM,
CU, CV
1
260
801808-03
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
BB-BG, DE
1
270
803177-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
BH-BK, CN,
CW, CX, DF, DG
1
275
803177-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
BN
1
285
805436-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
AJ
1
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
B, E, H-L, P-T,
W-Y, AH-AP,
AS-BA, BC ,BF,
BH-BK, BP, BR,
BU, BW-CD,
CK-CN, CQ,
CS-CW, CY, DA,
DD, DF, DG, DJ,
DK
1
305
5009-2-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BH, BP
1
305A
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B, AK-AN,
CQ, CY, DJ
1
305B
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CY
1
305C
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E, J, K, AJ, AS,
AV, BJ, BR, DD
1
305D
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AT, AW, BU
1
305E
5009-2-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H, AU, BK, CK
1
305F
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BW
1
305G
5009-3-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
L, P
1
305H
5009-3-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AH
1
305J
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CS, CW
1
305K
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CS, CW
1
305L
5009-4-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BH, BP
1
EFFECTIVITY: 5500 SERIES
Revision 2
NP
35-32-18
Page 10079
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305M
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B, Q, AK, AY,
BW-BY, CQ, DF,
DJ
1
305N
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
Q, DF
1
305P
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E, R-T, W, X,
AJ, AP, AS, AX,
AZ, BJ, BR, BZ,
CL, CN
1
305Q
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
R, AX, CN, DA
1
305R
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
Y, AT, BU
1
305S
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
H, AU, BA, BC,
BF, BK, CA-CC,
CK, CM, CT, CU,
DG
1
305T
5009-7-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
J, L, S
1
305U
5009-7-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CD
1
305V
5009-8-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
CV
1
305W
5009-8-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
T
1
305X
5009-3-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
DK
1
305Y
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
DG
1
310
5041-00
 OUTLET ASSY (SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
A, C, F, M, N, U,
V, AQ, AR, BB,
BD, BE, BG, BL,
BN, BQ, BS, BV,
CJ, CR, CZ, DE
1
315
5041-2-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
A, C, AQ, BL,
BN, BQ, CR
1
315A
5041-2-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
A
1
315B
5041-2-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
F, BS
1
315C
5041-2-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
BV
1
315D
5041-3-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
M, N
1
EFFECTIVITY: 5500 SERIES
Revision 2
NP
35-32-18
Page 10080
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
315E
5041-4-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
C, V, AQ, AR,
BB, BE, BE, BL,
BN, BQ, CR, CZ
1
315F
5041-4-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
F, BS
1
315G
5041-4-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
U, BD, BG
1
315H
5041-7-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
BB, CJ
1
315J
5041-7-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
BV, DE
1
320
5507-00
 OUTLET ASSY (SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
D, G, AG, BT,
CG, CH, CP
1
325
5507-2-20
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
D
1
325A
5507-2-23
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
G, AG, BT,
CG, CH, CP
1
325B
5507-4-20
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
D
1
325C
5507-4-23
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
G, AG, BT,
CG, CH, CP
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AA, AB, AD, AE,
AL, AM, BZ, CB,
CX, DB
1
331
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AA, AB, AE
1
340
10003566
 OXYGEN COUPLING
(SUPSD BY ITEM 340A)
M, AR, BE
1
340A
802856-01
 OUTLET ASSY
(REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT (V49315)
P/N 110111-09] (SUPSDS ITEM 340)
M, AR, BE
1
345
36728-01
 OUTLET ASSY (ALT APN DPB 153)
(REFER TO FIG 13 FOR DET BKDN)
N, P, U, AC, AF,
AV, AY, BA, BC,
BD, BF, BG, BM,
CC-CF, CM, CU,
CZ, DB, DE
1
346
36728-01
 OUTLET ASSY (ALT APN DPB 153)
(REFER TO FIG 13 FOR DET BKDN)
AC, CE
1
350
802863-02
 OUTLET ASSY
(REFER TO FIG 10 FOR DET BKDN)
X, AN, CL, DC
1
355
10006017
 OUTLET ASSY
BY
1
EFFECTIVITY: 5500 SERIES
Revision 2
NP
35-32-18
Page 10081
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1C
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125 –27 ANPT THD)
K, V, W, Y, Z, AD,
AF, AH, AP, AW,
AZ, BM, BX, CA,
CF, CJ, CT, CV,
CX, DA
1
-396
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125 –27 ANPT THD)
Z
1
400
5510-10
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
550
6350A20XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G)
(11 CU FT, PAINTED, GRAY-GREEN)
A-BN, CZ-DG
1
550A
6350A20XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A)
(11 CU FT, PAINTED, WAKEFIELD GREEN)
BP-CY, DH-DK
1
555
6084-03
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED)
(SUPSD BY ITEM 555A)
555A
6084-20
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED) (SUPSDS ITEM 555)
EFFECTIVITY: 5500 SERIES
Revision 2
1
NP
35-32-18
1
1
Page 10082
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
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20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500D Sub Series PCA
Figure 1D
(Sheet 1 of 2)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10084
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500D Sub Series PCA
Figure 1D
(Sheet 2 of 2)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10085
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1D
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5500D1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-BF23A)
A
RF
-1A
5500D1AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-E20A)
B
RF
-1B
5500D1AE25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-E25A)
C
RF
-1C
5500D1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS5500-D1A-F23A)
D
RF
-1D
5500D1AYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-YY0E)
E
RF
-1E
5500D1AYY0P
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-YY0P)
F
RF
-1F
5500D1AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-Y0E)
G
RF
-1G
5500D1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-Y0N)
H
RF
-1H
5500D1PCC20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1P-CC20A)
J
RF
-1J
5500D1WBB15A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1W-BB15A)
K
RF
-1K
5500D1XY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1X-Y0E)
L
RF
-1L
5500D1XY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1X-Y0N)
M
RF
-1M
5500D6AYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6A-YY0E)
N
RF
-1N
5500D6AYY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6A-YY0N)
P
RF
-1P
5500D6AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6A-Y0E)
Q
RF
-1Q
5500D6PBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6P-BF25A)
R
RF
-1R
5500D6XHH30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6X-HH30A)
S
RF
-1S
5500D1AY0P
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1A-Y0P)
T
RF
-1T
5500D1WBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D1W-BF23A)
U
RF
-1U
5500D6A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6A)
V
RF
-1V
5500D6AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-D6A-Y0N)
W
RF
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10086
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1D
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
-20
10006936
 PLATE, INSTRUCTION (REPLD BY 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
1
20A
10009072
 DECAL, INSTRUCTION (REPLS -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 520 THRU 525)
1
35
DELETED
-55
5057-00
 PLATE, IDENTIFICATION
(SUPSD BY ITEM 55A)
1
55A
5057-09
 PLATE, IDENTIFICATION
(SUSPDS ITEM -55)
1
60
10013825
 PLATE, IDENTIFICATION
1
65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 IN. LNG) (APN 33343-007)
2
70
13161-00
 CLAMP (ALT APN WWD-176)
205
801660-00
 HARNESS
265
801808-05
270
A-K, N-R, U-W
1
A-H, N-Q, T, V, W
1
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
J, R
1
803177-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
K, U
1
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
A-D, J, K, R, S, U
1
305
5009-2-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
K
1
305A
5009-2-15
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
K
1
305B
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A, U
1
305C
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
R
1
305D
5009-25-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-20)
J
1
305E
5009-25-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-20)
J
1
305F
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B
1
NP
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10087
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1D
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305G
5009-3-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
C
1
305H
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A, D, U
1
305J
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
R
1
305K
5009-8-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
S
1
305L
5009-8-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
S
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
E, G, L, N, Q
1
331
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
E, N
1
345
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
H, M, P, W
1
346
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
P
1
350
802863-02
 OUTLET ASSY
(REFER TO FIG 10 FOR DET BKDN)
F, T
1
351
802863-02
 OUTLET ASSY
(REFER TO FIG 10 FOR DET BKDN)
F
1
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125-27 ANPT THD)
B-D, G, H, L, M, Q
1
405
5510-13
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
520
6350A4XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G)
(22 CU FT, PAINTED, GRAY-GREEN)
A-M, T, U
1
520A
6350A4XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A)
(22 CU FT, PAINTED, WAKEFIELD GREEN)
N-S, V, W
1
525
6084-04
  CYLINDER, STEEL (DOT-3AA-1800)
(22 CU FT, UNPAINTED)
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
1
1
Page 10088
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
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20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500F, 5500G, 5500J, 5500L, 5500M, 5500P, 5500R and 5500S Sub Series PCA
Figure 1E
(Sheet 1 of 2)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10090
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500F, 5500G, 5500J, 5500L, 5500M, 5500P, 5500R and 5500S Sub Series PCA
Figure 1E
(Sheet 2 of 2)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10091
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5500F1XFH20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-F1X-FH20A)
A
RF
-1A
5500F6ABB30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-F6A-BB30A)
B
RF
-1B
5500G1AB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-G1A-B23A)
C
RF
-1C
5500G1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-G1A-F20A)
D
RF
-1D
5500G1WEE30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-G1W-EE30A)
E
RF
-1E
5500J1AABE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-J1A-ABE20B)
F
RF
-1F
5500J1ABBF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-J1A-BBF20A)
G
RF
-1G
5500J1ABBF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-J1A-BBF20B)
H
RF
-1H
5500J1ABBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-J1A-BBF23A)
J
RF
-1J
5500J1ABEG20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-J1A-BEG20B)
K
RF
-1K
5500J1ABFL23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS5500-J1A-BFL23A)
L
RF
-1L
5500L1WBBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L1W-BBF23A)
M
RF
-1M
5500L6CBBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L6C-BBF23A)
N
RF
-1N
5500L6CBBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L6C-BBF25A)
P
RF
-1P
5500L6UBBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L6U-BBF25A)
Q
RF
-1Q
5500L6WBBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L6W-BBF25A)
R
RF
-1R
5500L6WBEF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L6W-BEF23A)
S
RF
-1S
5500L6WFF23AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-L6W-FF23AP)
T
RF
-1T
5500M1ABBB20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1A-BBB20B)
U
RF
-1U
5500M1ABH23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1A-BH23A)
V
RF
-1V
5500M1ABH23AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1A-BH23AN)
W
RF
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10092
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
EFF.
CODE
UNITS
PER
ASSY
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1A-FFF25A)
X
RF
5500M1ALLL30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1A-LLL30A)
Y
RF
-1Y
5500M1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1A-X0K)
Z
RF
-1Z
5500M1WBF23AM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M1W-BF23AM)
AA
RF
-2
5500M6WBBF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M6W-BBF10A)
AB
RF
-2A
5500M6WFF23AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M6W-FF23AN)
AC
RF
-2B
5500M6WFF23AP
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-M6W-FF23AP)
AD
RF
-2C
5500P6UEEE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-P6U-EEE20A)
AE
RF
-2D
5500S6XYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-S6X-YY0E)
AF
RF
-2E
5500S6XYY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-S6X-YY0N)
AG
RF
-2F
5500S9XYYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-S9X-YYY0E)
AH
RF
-2G
5500S9XYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-S9X-YY0E)
AJ
RF
-2H
5500F6AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-F6A-Y0N)
AK
RF
-2J
5500G1ABB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-G1A-BB20A)
AL
RF
-2K
5500G1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-G1A-Y0N)
AM
RF
-2L
5500G1AY0P
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-G1A-Y0P)
AN
RF
-2M
5500R6A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-R6A)
AP
RF
-2N
5500S1XBBF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-S1X-BBF10A)
AQ
RF
-2P
5500S6XBBF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-S6X-BBF10A)
AR
RF
-20
10006936
 PLATE, INSTRUCTION (REPLD BY ITEM 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
A-AG, AK-AR
1
20A
10009072
 DECAL, INSTRUCTION (REPLS ITEM -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
A-AG, AK-AR
1
FIG.
ITEM
PART NUMBER
-1W
5500M1AFFF25A
-1X
1E
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10093
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-30
10005922
 DECAL, OXYGEN ID (REPLD BY ITEM 30A)
A-AG, AK-AR
1
30A
10009255
 DECAL, OXYGEN ID (REPLS ITEM -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 500 THRU 565)
A-AG, AK-AR
1
35
DELETED
-40
10001018
 PLACARD, INSTRUCTION
(USED ONLY ON 5500S 9 SERIES)
AH, AJ
1
45
10001019
 LABEL
(USED ONLY ON 5500S 9 SERIES)
AH, AJ
1
-50
10001020
 PLACARD, AVIATION OXYGEN
(USED ONLY ON 5500S 9 SERIES)
AH, AJ
1
-55
5057-00
 PLATE, IDENTIFICATION
(SUPSD BY ITEM 55A)
1
55A
5057-09
 PLATE, IDENTIFICATION
(SUSPDS ITEM -55)
1
60
10013825
 PLATE, IDENTIFICATION
1
ATTACHING PARTS
65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
2
70
13160-00
***
 CLAMP (ALT APN WWD-120)
F-M, Q-AD, AP
1
70A
13161-00
 CLAMP (ALT APN WWD-176)
AE
1
70B
13162-00
 CLAMP (ALT APN WWD-224)
B-E, AK-AN
1
75
13160-00
 CLAMP (ALT APN WWD-120)
N, P
1
205
801660-00
 HARNESS
B-D, F-L, U-Z, AK,
AM, AP
1
225
801662-00
 HARNESS
N, P
1
255
801808-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
Q, AE
1
270
803177-01
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 2 FOR DET BKDN)
E, M, R-T, AA-AD
1
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
A-E,G,J,L-T,
V-Y,AA-AE
AL,AQ,AR
1
305
5009-2-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AB,
1
305A
5009-2-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AB,
1
305B
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
G, AL
1
NP
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10094
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305C
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
G, AL
1
305D
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
C, J, L, M, N, S, V,
W, AA
1
305E
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
J, M, N
1
305F
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
P-R
1
305G
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
P-R
1
305H
5009-2-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B
1
305J
5009-2-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B
1
305K
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AE
1
305L
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AE
1
305M
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AE
1
305N
5009-3-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
S
1
305P
5009-3-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E
1
305Q
5009-3-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E
1
305R
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AB,
1
305S
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A, D, G
1
305T
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
J, L-N, S, T,
AA, AC, AD
1
305U
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
T, AC, AD
1
305V
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
P-R, X
1
305W
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG FOR DET BKDN)
X
1
305X
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
X
1
305Y
5009-45-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-4.5-23)
L
1
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10095
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305Z
5009-45-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-4.5-23)
Y
1
306
5009-45-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-4.5-30)
Y
1
306A
5009-45-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-4.5-30)
Y
1
306B
5009-8-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A
1
306C
5009-8-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
V, W
1
310
5041-00
 OUTLET ASSY (SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
F,H,K,U
1
315
5041-5-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-.5-20)
F
1
315A
5041-2-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
F, H, K, U
1
315B
5041-2-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
H, U
1
315C
5041-2-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
U
1
315D
5041-3-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
F, K
1
315E
5041-4-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
H
1
315F
5041-7-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
K
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AF, AH, AJ
1
331
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AF, AH, AJ
1
332
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
AH
1
340
10003566
 OXYGEN COUPLING
(SUPSD BY ITEM 340A)
AA
1
340A
802856-01
 OUTLET ASSY (SUPSDS ITEM 340)
(REFER TO FIG 11 FOR DET BKDN)
AA
1
345
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
W, AC, AG,
AK,AM
1
346
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
AG
1
NP
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10096
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
350
802863-02
 OUTLET ASSY
(REFER TO FIG 10 FOR DET BKDN)
T, AD, AN
1
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125-27 ANPT THD)
C, D, V, Z,
AF, AG, AJ
1
-396
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125-27 ANPT THD)
Z
1
-397
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125-27 ANPT THD)
Z
1
405
5510-13
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
A-E,
1
410
5510-15
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
F-AD
1
425
5510-19
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AE
1
430
5510-20
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AP
1
435
5510-22
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AF-AJ
AQ, AR
1
500
6350A13XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G)
(4.25 CU FT, PAINTED, GRAY-GREEN)
F-L
1
505
6084-01
  CYLINDER, STEEL (DOT-3AA-1800)
(4.25 CU FT, UNPAINTED)
F-L
1
510
6350A14XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-G)
(7.15 CU FT, PAINTED, GRAY-GREEN)
M
1
515
6084-02
  CYLINDER, STEEL (DOT-3AA-1800)
(7.15 CU FT, UNPAINTED)
M-T
1
520
6350A4XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A)
(22 CU FT, PAINTED, WAKEFIELD GREEN)
AE
1
525
6084-04
  CYLINDER, STEEL (DOT-3AA-1800)
(22 CU FT, UNPAINTED)
AE
1
530
6350A2XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-G)
(38.4 CU FT, PAINTED, GRAY-GREEN)
A
1
530A
6350A2XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-A)
(38.4 CU FT, PAINTED, WAKEFIELD GREEN)
B, AK
1
535
6084-06
  CYLINDER, STEEL (DOT-3AA-1800)
(38.4 CU FT, UNPAINTED)
A, B, AK
1
540
6350A5XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G)
(48.3 CU FT, PAINTED, GRAY-GREEN)
C-E, AL-AN
1
545
6084-07
  CYLINDER, STEEL (DOT-3AA-1800)
(48.3 CU FT, UNPAINTED)
C-E, AL-AN
1
550
6350A20XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G)
(11 CU FT, PAINTED, GRAY-GREEN)
U-AA
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10097
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1E
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
550A
6350A20XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A)
(11 CU FT, PAINTED, WAKEFIELD GREEN)
AB-AD, AP
1
555
6084-03
  CYLINDER, STEEL (DOT-3AA-1800)
NP
(11 CU FT, UNPAINTED) (SUPSD BY ITEM 555A)
U-AD, AP
1
555A
6084-20
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED) (SUPSDS ITEM 555)
U-AD,
1
560
6350A34XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A34-X-A)
(115 CU FT, PAINTED, WAKEFIELD GREEN)
AF-AJ, AR
1
560A
6350A34XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A34-X-G)
(115 CU FT, PAINTED, GRAY-GREEN)
AQ
565
6084-34
  CYLINDER, STEEL (DOT-3HT-1850)
(115 CU FT, UNPAINTED)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
AF-AJ, AQ, AR
1
Page 10098
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10099
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500N and 5500Q Sub Series PCA
Figure 1F
(Sheet 1 of 2)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10100
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500N and 5500Q Sub Series PCA
Figure 1F
(Sheet 2 of 2)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10101
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1F
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5500N6SBF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-N6S-BF10A)
A
RF
-1A
5500Q6XBF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-Q6X-BF10A)
B
RF
-1B
5500Q6XBF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-Q6X-BF23A)
C
RF
-1C
5500Q6XYY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-Q6X-YY0E)
D
RF
-1D
5500Q6XF5AM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-Q6X-F5AM)
E
RF
-1E
5500Q6XH10AM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-Q6X-H10AM)
F
RF
-20
10006936
 PLATE, INSTRUCTION (REPLD BY 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
1
20A
10009072
 DECAL, INSTRUCTION (REPLS -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 520 THRU 535)
1
35
DELETED
-55
5057-00
 PLATE, IDENTIFICATION
(SUPSD BY ITEM 55A)
1
55A
5057-09
 PLATE, IDENTIFICATION
(SUSPDS ITEM -55)
1
60
10013825
 PLATE, IDENTIFICATION
1
ATTACHING PARTS
65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
75
13161-00
240
801807-02
 HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGURE 2 FOR DET BKDN)
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
305
5009-2-10
305A
5009-2-23
2
***
 CLAMP (ALT APN WWD-176)
A
1
A
1
A-C
1
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A,B
1
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
C
1
NP
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10102
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1F
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305B
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
A,B
1
305C
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
C
1
305D
5009-4-5
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E
1
305E
5009-8-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
F
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
D
1
331
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
D
1
340
802856-01
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN
E, F
1
415
5510-17
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
520
6350A4XA
 CYLINDER, STEEL (APN 6350A4-X-A)
(22 CU FT, PAINTED, WAKEFIELD GREEN)
A
1
525
6084-04
  CYLINDER, STEEL (DOT-3AA-1800)
(22 CU FT, UNPAINTED)
A
1
530
6350A2XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-A)
(38.4 CU FT, PAINTED, WAKEFIELD GREEN)
B-F
1
535
6084-06
  CYLINDER, STEEL (DOT-3AA-1800)
(38.4 CU FT, UNPAINTED)
B-F
1
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
1
Page 10103
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500T, 5500V and 5500W Sub Series PCA
Figure 1G
(Sheet 1 of 1)
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10104
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1G
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5500T2ACC30B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2A-CC30B)
A
RF
-1A
5500T2AYY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2A-YY0N)
B
RF
-1B
5500T2AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2A-Y0E)
C
RF
-1C
5500T2AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2A-Y0N)
D
RF
-1D
5500T2AY0T
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2A-Y0T)
E
RF
-1E
5500T2WBF25AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2W-BF25AN)
F
RF
-1F
5500T2WFF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-T2W-FF30A)
G
RF
-1G
5500V2X
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-V2X)
H
RF
-1H
5500W2ABF25AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-W2A-BF25AN)
J
RF
-1J
5500W2WBF25AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5500-W2W-BF25AN)
K
RF
-20
10006936
 PLATE, INSTRUCTION (REPLD BY 20A)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
1
20A
10009072
 DECAL, INSTRUCTION (REPLS -20)
(5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 20A)
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEM 570)
1
35
DELETED
65
10006442
 DECAL, WARNING
1
70
13160-00
 CLAMP (ALT APN WWD-120)
1
-80
10005511
 PLATE, IDENTIFICATION (SUPSD BY ITEM 80A)
1
80A
10013825
 PLATE, IDENTIFICATION (SUPSDS ITEM -80)
1
205
801660-00
 HARNESS
A – E, J
1
206
803177-01
 HARNESS
F, G, K
1
300
5041-00
 OUTLET ASSY (SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
NP
A
1
300
5041-25-30
 OUTLET ASSY (SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-2.5-30)
NP
A
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10105
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1G
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
A
1
305
5041-25-30
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
(ACTUAL APN IS 5041-2.5-30)
310
5009-00
 OUTLET ASSY
F, G, J, K
1
315
5009-00
 OUTLET ASSY
G
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
C
1
345
36728-01
 OUTLET ASSY
B, D, F, J, K
1
346
36728-01
 OUTLET ASSY
B
1
360
805760-01
 OXYGEN DISS 1240
E
1
435
803199-04
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
A–H
1
436
803199-05
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
J, K
1
475
59776-01
 SEAL, METAL BOSS
569
21507-05
 CYLINDER, COMPOSITE (DOT-E-8162-1850)
(40 CU FT, GREEN)
H
1
570
21507-06
 CYLINDER, COMPOSITE (DOT-E-8162-1850)
(11 CU FT, GREEN)
A – G, J, K
1
EFFECTIVITY: 5500 SERIES
Revision 2
1
35-32-18
Page 10106
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: 5500 SERIES
Revision 2
35-32-18
Page 10107
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5600-1 and 5600-2 Sub Series PCA
Figure 1H
(Sheet 1 of 2)
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10108
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5600-1 and 5600-2 Sub Series PCA
Figure 1H
(Sheet 2 of 2)
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10109
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
56001B1AE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1B1A-E20B)
A
RF
-1A
56001B1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1B1A-F23A)
B
RF
-1B
56001C1AB20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-B20A)
C
RF
-1C
56001C1AB20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-B20B)
D
RF
-1D
56001C1AB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-B23A)
E
RF
-1E
56001C1AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-E20A)
F
RF
-1F
56001C1AE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-E20B)
G
RF
-1G
56001C1AE20D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-E20D)
H
RF
-1H
56001C1AE23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-E23A)
J
RF
-1J
56001C1AE23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-E23B)
K
RF
-1K
56001C1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-F20A)
L
RF
-1L
56001C1AF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-F20B)
M
RF
-1M
56001C1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-F23A)
N
RF
-1N
56001C1AF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-F23B)
P
RF
-1P
56001C1AF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-F25A)
Q
RF
-1Q
56001C1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-X0K)
R
RF
-1R
56001C1AX0M
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-X0M)
S
RF
-1S
56001C1AY0M
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-Y0M)
T
RF
-1T
56001C1BX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1B-X0K)
U
RF
-1U
56001C1BX0M
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1B-X0M)
V
RF
-1V
56001C1BY0M
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1B-Y0M)
W
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10110
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1W
56001C6AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C6A-E20A)
X
RF
-1X
56001C6AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C6A-F23A)
Y
RF
-1Y
56001C6AF23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C6A-F23B)
Z
RF
-1Z
56001C6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C6A-X0K)
AA
RF
-2
56001D1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1D1A-F23A)
AB
RF
-2A
56001D1AF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1D1A-F30A)
AC
RF
-2B
56001D6AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1D6A-E20A)
AD
RF
-2C
56001G1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1G1A-F20A)
AE
RF
-2D
56001M1AF20BM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1M1A-F20BM)
AF
RF
-2E
56002A1AB23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2A1A-B23B)
AG
RF
-2F
56002A1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2A1A-F23A)
AH
RF
-2G
56002B1AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2B1A-E20A)
AJ
RF
-2H
56002B1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2B1A-F20A)
AK
RF
-2J
56002B1AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2B1A-Y0E)
AL
RF
-2K
56002C1AB20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-B20B)
AM
RF
-2L
56002C1AC20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-C20A)
AN
RF
-2M
56002C1AE20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-E20A)
AP
RF
-2N
56002C1AE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-E20B)
AQ
RF
-2P
56002C1AE20C
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-E20C)
AR
RF
-2Q
56002C1AE20D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-E20D)
AS
RF
-2R
56002C1AE23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-E23A)
AT
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10111
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-2S
56002C1AE23B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-E23B)
AU
RF
-2T
56002C1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-F20A)
AV
RF
-2U
56002C1AF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-F30A)
AW
RF
-2V
56002C1AG25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-G25A)
AX
RF
-2W
56002C1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-X0K)
AY
RF
-2X
56002C1AX0M
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-X0M)
AZ
RF
-2Y
56002C1AY0M
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-Y0M)
BA
RF
-2Z
56002C1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-Y0N)
BB
RF
-3
56002C1BX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1B-X0K)
BC
RF
-3A
56002C5AE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C5A-E20B)
BD
RF
-3B
DELETED
-3C
56002C6AB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C6A-B23A)
BF
RF
-3D
56002C6AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C6A-F23A)
BG
RF
-3E
56002C6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C6A-X0K)
BH
RF
-3F
56002C9FX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C9F-X0K)
BJ
RF
-3G
56002D1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2D1A-X0K)
BK
RF
-3H
56002D1BX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2D1B-X0K)
BL
RF
-3J
56002G1AB20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2G1A-B20B)
BM
RF
-3K
56002J1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2J1A-BF23A)
BN
RF
-3L
56002M1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2M1A-BF23A)
BP
RF
-3M
56002M1ABG23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2M1A-BG23A)
BQ
RF
-3N
56001A1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1A1A-X0K)
BR
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10112
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-3P
56001B1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1B1A-X0K)
BS
RF
-3Q
56001C1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C1A-BF23A)
BT
RF
-3R
56001C9AF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C9A-F30A)
BU
RF
-3S
56001C9FF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1C9F-F30A)
BV
RF
-3T
56001M1ABF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-1M1A-BF23A)
BW
RF
-3U
56002C1AB23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-B23A)
BX
RF
-3V
56002C1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-F23A)
BY
RF
-3W
56002C1AF23D
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C1A-F23D)
BZ
RF
-3X
56002C5AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-2C5A-X0K)
CA
RF
-25
5608-00
 PLATE, INSTRUCTION (REPLD BY 25A)
(5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 25A)
A-BH, BK-CA
1
25A
10009071
 DECAL, INSTRUCTION (REPLS -25)
(5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 25A)
A-BH, BK-CA
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
A-BH, BK-CA
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)
A-BH, BK-CA
1
35
10013829
 PLATE, IDENTIFICATION
-40
10001018
 PLACARD, INSTRUCTION
(USED ONLY ON 5600 2C9 SERIES)
BJ
1
-45
10001019
 LABEL
(USED ONLY ON 5600 2C9 SERIES)
BJ
1
-50
10001020
 PLACARD, AVIATORS OXYGEN
(USED ONLY ON 5600 2C9 SERIES)
BJ
1
-60
5057-01
 PLATE, IDENTIFICATION
1
1
ATTACHING PARTS
-65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
2
***
70
13160-00
 CLAMP, HARNESS (ALT APN WWD-120)
A-AA, AF-BJ,
BN-BQ
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10113
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
EFF.
CODE
UNITS
PER
ASSY
AB-AD, BK, BL
1
NOMENCLATURE
1234567
70A
13161-00
 CLAMP, HARNESS (ALT APN WWD-176)
70B
13162-00
 CLAMP, HARNESS (ALT APN WWD-224)
AE, BM
1
75
13160-00
 CLAMP (ALT APN WWD-120)
A-AA, AF-BJ,
BN-CA
1
75A
13161-00
 CLAMP (ALT APN WWD-176)
AB-AD, BK, BL
1
AE, BM
1
75B
13162-00
 CLAMP (ALT APN WWD-224)
-100
5602-00
 CONNECTOR ASSY (REPLD BY 100A)
1
100A
33529-009
 CONNECTOR, TUBE (ALUMINUM) (REPLS -100)
1
105
5601
 ELBOW ASSY
A-AA, AF-BJ,
BN-CA
1
105A
5601B
 ELBOW ASSY
AB-AD, BK, BL
1
105B
5601C
 ELBOW ASSY
AE, BM
1
110
6379-2C
 REGULATOR, DEMAND RESPIRATOR
(REFER TO FIG 3 FOR DET BKDN)
A-AF, BR-BW
1
110A
6379-2D
 REGULATOR, DEMAND RESPIRATOR
(REFER TO FIG 3 FOR DET BKDN)
AG-BQ, BX- CA
1
ATTACHING PARTS
120
59602-00
 SCREW, SELF-LOCKING (CRES W/ PLASTIC
INSERT) (#8-32 THD x 0.250 in. LNG)
4
125
10001296
***
 BRACKET
200
801658-00
 HARNESS
U-W, BC, BL
1
201
801659-00
  STRAP ASSY
U-W, BC, BL
1
202
801661-00
  STRAP ASSY
U-W, BC, BL
1
205
801660-00
 HARNESS
A-T, X-BB,
BD-BH, BK,
BM-BU, BW-CA
1
220
801660-05
 HARNESS
BJ, BV
1
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
B, C, E, F, J, L, Q,
X, Y, AB-AE, AHAK, AN, AP, AT,
AV-AX, BF, BG,
BN-BQ
1
305
5009-2-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
C
1
305A
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
E, BF, BN-BQ,
BT, BW, BX
1
305B
5009-25-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
(ACTUAL APN IS 5009-2.5-20)
AN
1
305C
5009-3-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
F, X, AD, AJ, AP
1
1
NP
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10114
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
305D
5009-3-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
J, AT
1
305E
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
L, AE, AK, AV
1
305F
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
B, N, Y, AB, AH,
BG, BN, BP, BT,
BW, BY
1
305G
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
Q
1
305H
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AC, AW, BU, BV
1
305J
5009-7-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BQ
1
305K
5009-7-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AX
1
310
5041-00
 OUTLET ASSY (SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
A, D, G, K, M, P,
Z, AF, AG, AM,
AQ, AU, BD, BM
1
315
5041-2-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
D, AM, BM
1
315A
5041-2-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
AG
1
315B
5041-3-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
A, G, AQ, BD
1
315C
5041-3-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
K, AU
1
315D
5041-4-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
M, AF
1
315E
5041-4-23
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
P, Z
1
320
5507-00
 OUTLET ASSY (SUPSD BY ITEM 325)
(REFER TO FIG 7 FOR DET BKDN)
H, AS, BZ
1
325
5507-3-20
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
H, AS
1
325A
5507-4-23
 OUTLET ASSY (SUPSDS ITEM 320)
(REFER TO FIG 7 FOR DET BKDN)
BZ
330
8572-02
 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN)
AL
1
340
10003566
 OXYGEN COUPLING (SUPSD BY 340A)
S, T, V, W, AF,
AZ, BA
1
340A
802856-01
 OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT (V49315)
P/N 110111-09] (SPSDS 340)
S, T, V, W, AF,
AZ, BA
1
345
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
BB
1
EFFECTIVITY: 5600 SERIES
Revision 2
NP
NP
35-32-18
Page 10115
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1H
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
AR
1
370
5052-00
 OUTLET ASSY
(REFER TO FIG 8 FOR DET BKDN)
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125 – 27 ANPT THD)
R, U, AA, AY,
BC, BH-BL, BR,
BS, CA
1
400
5510-10
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
A-AA, AG-BJ,
BR-BV, BX-CA
1
405
5510-13
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AB-AE, BK-BM
1
410
5510-15
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AF, BN-BQ, BW
1
500
6350A13XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G)
(4.25 CU FT, PAINTED, GRAY-GREEN)
AG, AH, BN, BR
1
505
6084-01
  CYLINDER, STEEL (DOT-3AA-1800)
(4.25 CU FT, UNPAINTED)
AG, AH, BN, BR
1
510
6350A14XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-G)
(7.15 CU FT, PAINTED, GRAY-GREEN)
A, B, AJ-AL, BS
1
515
6084-02
  CYLINDER, STEEL (DOT-3AA-1800)
(7.15 CU FT, UNPAINTED)
A, B, AJ-AL, BS
1
520
6350A4XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G)
(22 CU FT, PAINTED, GRAY-GREEN)
AB, AC, BK, BL
1
520A
6350A4XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A)
(22 CU FT, PAINTED, WAKEFIELD GREEN)
AD
1
525
6084-04
  CYLINDER, STEEL (DOT-3AA-1800)
(22 CU FT, UNPAINTED)
AB-AD, BK, BL
1
540
6350A5XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G)
(48.3 CU FT, PAINTED, GRAY-GREEN)
AE, BM
1
545
6084-07
  CYLINDER, STEEL (DOT-3AA-1800)
(48.3 CU FT, UNPAINTED)
AE, BM
1
550
6350A20XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G)
(11 CU FT, PAINTED, GRAY-GREEN)
C-W, AF, AM-BC,
BP, BQ, BT,
BW-BZ
1
550A
6350A20XE
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-E)
(11 CU FT, PAINTED, GREEN AND YELLOW)
BD, CA
1
550B
6350A20XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A)
(11 CU FT, PAINTED, WAKEFIELD GREEN)
X-AA, BF-BJ, BU,
BV
1
555
6084-03
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED)
(SUPSD BY ITEM 555A)
C-AA, AF, AM-BJ,
BP, BQ
1
555A
6084-20
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED)
(SUPSDS ITEM 555)
C-AA, AF, AM-BJ,
BP, BQ, BT-CA
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
NP
EFF.
CODE
NP
35-32-18
Page 10116
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10117
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5600-8 and 5600-9 Sub Series PCA
Figure 1J
(Sheet 1 of 2)
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10118
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5600-8 and 5600-9 Sub Series PCA
Figure 1J
(Sheet 2 of 2)
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10119
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1J
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
56008B6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8B6A-X0K)
A
RF
-1A
56008B9AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8B9A-X0K)
B
RF
-1B
56008C1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8C1A-F23A)
C
RF
-1C
56008C1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8C1A-X0K)
D
RF
-1D
56008C1BF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8C1B-F23A)
E
RF
-1E
56008C6AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8C6A-F23A)
F
RF
-1F
56008C6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8C6A-X0K)
G
RF
-1G
56008D1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8D1A-X0K)
H
RF
-1H
56008D1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8D1A-Y0N)
J
RF
-1J
56008G2AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8G2A-X0K)
K
RF
-1K
56008G6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-8G6A-X0K)
L
RF
-1L
56009C1AF20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-F20A)
M
RF
-1M
56009C1AF20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-F20B)
N
RF
-1N
56009C1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-F23A)
P
RF
-1P
56009C1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-X0K)
Q
RF
-1Q
56009C1AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-Y0E)
R
RF
-1R
56009C1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-Y0N)
S
RF
-1S
56009C6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C6A-X0K)
T
RF
-1T
56009C6AY0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C6A-Y0K)
U
RF
-1U
56009C9AF10A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C9A-F10A)
V
RF
-1V
56009D1AE20B
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1A-E20B)
W
RF
-1W
56009D1AE30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1A-E30A)
X
RF
- ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10120
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1J
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1X
56009D1AF23A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1A-F23A)
Y
RF
-1Y
56009D1AG30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1A-G30A)
Z
RF
-1Z
56009D1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1A-X0K)
AA
RF
-2
56009D1AY0N
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1A-Y0N)
AB
RF
-2A
56009D1BX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D1B-X0K)
AC
RF
-2B
DELETED
-2C
56009D9AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D9A-X0K)
AE
RF
-2D
56009G1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9G1A-X0K)
AF
RF
-2E
56009J6AF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9J6A-F30AN)
AG
RF
-2F
56009M1AHH20A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M1A-HH20A)
AH
RF
-2G
56009M6ABF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M6A-BF30A)
AJ
RF
-2H
56009M6AFF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M6A-FF30A)
AK
RF
-2J
56009M6AF30AE
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M6A-F30AE)
AL
RF
-2K
56009M6AF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M6A-F30AN)
AM
RF
-2L
56009M9FF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M9F-F30AN)
AN
RF
-2M
56009P1AY0EN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9P1A-Y0EN)
AP
RF
-2N
56009P6AF30AN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9P6A-F30AN)
AQ
RF
-2P
56009A1AB25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9A1A-B25A)
AR
RF
-2Q
56009A1AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9A1A-X0K)
AS
RF
-2R
56009B2AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9B2A-X0K)
AT
RF
-2S
56009B6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9B6A-X0K)
AU
RF
-2T
56009C1BX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1B-X0K)
AV
RF
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10121
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
EFF.
CODE
UNITS
PER
ASSY
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1C-BF23A)
AW
RF
56009C9AF30A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C9A-F30A)
AX
RF
-2W
56009D6AB5A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D6A-B5A)
AY
RF
-2X
56009D6AX0K
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D6A-X0K)
AZ
RF
-2Y
56009D6AY0E
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9D6A-Y0E)
BA
RF
-2Z
56009L6CBF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9L6C-BF25A)
BB
RF
-3
56009M1AF23AM
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M1A-F23AM)
BC
RF
-3A
56009M1AG20BN
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9M1A-G20BN)
BD
RF
-3B
56009T1AF25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9T1A-F25A)
BE
RF
-3C
56009C1AE25A
CYLINDER ASSY, PORTABLE
(ACTUAL APN IS 5600-9C1A-E25A)
BF
RF
-25
5608-00
 PLATE, INSTRUCTION (REPLD BY 25A)
(5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 25A)
A, C-U, W-AC,
AF-AM,
AP-AW, AY-BF
1
25A
10009071
 DECAL, INSTRUCTION (REPLS -25)
(5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL
FIGURE 9) MUST USE ITEM 25A)
A, C-U, W-AC
AF-AM,
AP-AW, AY-BF
1
-30
10005922
 DECAL, OXYGEN ID (REPLD BY 30A)
A, C-U, W-AC
AF-AM,
AP-AW, AY-BF
1
30A
10009255
 DECAL, OXYGEN ID (REPLS -30)
USED ONLY WHERE PAINTED TEXT “BREATHING
OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR
ON SIDE OF CYLINDER (ITEMS 500 THRU 555A)
A, C-U, W-AC
AF-AM,
AP-AW, AY-BF
1
FIG.
ITEM
PART NUMBER
-2U
56009C1CBF23A
-2V
1J
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
35
10013829
 PLATE, IDENTIFICATION
-40
10001018
 PLACARD, INSTRUCTION (USED ONLY ON 5600
8B9, 9C9, 9D9, AND 9M9 SERIES)
B, V, AE, AN, AX
1
1
-45
10001019
 LABEL (USED ONLY ON 5600 8B9, 9C9, 9D9,
AND 9M9 SERIES)
B, V, AE, AN, AX
1
-50
10001020
 PLACARD, AVIATORS OXYGEN (USED ONLY ON
5600 8B9, 9C9, 9D9, AND 9M9 SERIES)
B, V, AE, AN, AX
1
-60
5057-01
 PLATE, IDENTIFICATION
1
ATTACHING PARTS
-65
MS21318-7
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
2
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10122
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1J
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
***
70
13160-00
 CLAMP, HARNESS (ALT APN WWD-120)
A-G, M-V,
AG-AN, AR-AV,
AX, BC-BF
1
70A
13161-00
 CLAMP HARNESS (ALT APN WWD-176)
H, J, W-AE,
AP, AQ, AY, AZ,
BA
1
70B
13162-00
 CLAMP HARNESS (ALT APN WWD-224)
K, L, AF
1
75
13160-00
 CLAMP (ALT APN WWD-120)
A-G, M-V,
AG-AN, AV, AW,
BB, BF
1
75A
13161-00
 CLAMP (ALT APN WWD-176)
H, J, W-AE,
AP, AQ
1
75B
13162-00
 CLAMP (ALT APN WWD-224)
K, L, AF
1
-100
5602-00
 CONNECTOR ASSY (REPLD BY 100A)
1
100A
33529-009
 CONNECTOR, TUBE (ALUMINUM) (REPLS -100)
1
105
5601
 ELBOW ASSY
A-G, M-V,
AG-AN, BF
1
105A
5601B
 ELBOW ASSY
H, J, W-AE,
AP, AQ
1
105B
5601C
 ELBOW ASSY
K, L, AF
1
115
800649-00
 REGULATOR RESPIRATOR
(DEMAND / PRESSURE-DEMAND TYPE)
(REFER TO FIG 3 FOR DET BKDN)
A-L
1
115A
800649-01
 REGULATOR RESPIRATOR
(DEMAND / PRESSURE-DEMAND TYPE)
(REFER TO FIG 3 FOR DET BKDN)
M-BF
1
ATTACHING PARTS
120
59602-00
 SCREW, SELF-LOCKING CRES W/ PLASTIC INSERT)
(#8-32 THD x 0.250 in. LNG)
4
***
125
10001296
 BRACKET
1
200
801658-00
 HARNESS
E, AC, AV
1
201
801659-00
  STRAP ASSY
E, AC, AV
1
202
801661-00
  STRAP ASSY
E, AC, AV
1
205
801660-00
 HARNESS
A-D, F-AB,
AE-AM, AP,
AQ-AU, AX-BA,
BC-BF
1
220
801660-05
 HARNESS
AN
1
225
801662-00
 HARNESS
AW, BB
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10123
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1J
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
UNITS
PER
ASSY
EFF.
CODE
300
5009-00
 OUTLET ASSY (SUPSD BY ITEM 305)
(REFER TO FIG 5 FOR DET BKDN)
305
5009-2-30
305A
C-F, H, P, V,
X-Z, AG-AN, AQ
1
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AJ
1
5009-3-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
X
1
305B
5009-4-10
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
V
1
305C
5009-4-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
M
1
305D
5009-4-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
C, E, F, P, Y, AW,
BC
1
305E
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AG, AJ-AN, AQ,
AX
1
305F
5009-4-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AK
1
305G
5009-7-30
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
Z
1
305H
5009-8-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AH
1
305J
5009-8-20
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AH
1
305K
5009-2-23
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AW
1
305L
5009-2-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AR, BB
1
305M
5009-2-5
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
AY
1
305N
5009-4-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BB, BE
1
305P
5009-3-25
 OUTLET ASSY (SUPSDS ITEM 300)
(REFER TO FIG 5 FOR DET BKDN)
BF
1
310
5041-00
 OUTLET ASSY (SUPSD BY ITEM 315)
(REFER TO FIG 4 FOR DET BKDN)
N, W
1
315
5041-3-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
W
1
315A
5041-4-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
N
1
315B
5041-7-20
 OUTLET ASSY (SUPSDS ITEM 310)
(REFER TO FIG 4 FOR DET BKDN)
BD
1
330
8572-02
 OUTLET ASSY
(REFER TO FIG 6 FOR DET BKDN)
R, AL, AP, BA
1
340
10003566
 OXYGEN COUPLING (SUPSD BY 340A)
EFFECTIVITY: 5600 SERIES
Revision 2
NP
NP
35-32-18
1
Page 10124
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1J
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
BC
1
340A
802856-01
 OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT (V49315)
P/N 110111-09] (SPSDS 340)
345
36728-01
 OUTLET ASSY
(REFER TO FIG 13 FOR DET BKDN)
J, S, AB, AG,
AM-AQ, BD
1
-395
MS27769S2
 PLUG, PIPE (CRES) (V96906)
(APN 6818-01) (0.125-27ANPT THD)
A, B, D, G, H, K,
L, Q, T, U, AA,
AC-AF, AS-AV,
AZ
1
400
5510-10
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
A-G, M-V, AR-AX,
BF
1
405
5510-13
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
H-L, W-AF, AY-BA
1
410
5510-15
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AG-AN, BB-BD
1
425
5510-19
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
AP, AQ
1
435
803199-04
 REGULATOR ASSY
(REFER TO FIG 9 FOR DET BKDN)
BE
1
500
6350A13XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-A)
(4.25 CU FT, PAINTED, WAKEFIELD GREEN)
AG
1
500A
6350A13XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G)
(4.25 CU FT, PAINTED, GRAY-GREEN)
AR, AS
1
505
6084-01
  CYLINDER, STEEL (DOT-3AA-1800)
(4.25 CU FT, UNPAINTED)
AG, AR
1
510
6350A14XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-A)
(7.15 CU FT, PAINTED, WAKEFIELD GREEN)
A, B, AU, BB
1
510A
6350A14XAN
 CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-AN)
(7.15 CU FT, PAINTED, GREEN AND WHITE)
AT
1
515
6084-02
  CYLINDER, STEEL (DOT-3AA-1800)
(7.15 CU FT, UNPAINTED)
A, B, AT, AU, BB
1
520
6350A4XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G)
(22 CU FT, PAINTED, GRAY-GREEN)
H, J, W-AC, AP
1
520A
6350A4XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A)
(22 CU FT, PAINTED, WAKEFIELD GREEN)
AE, AQ, AY-BA
1
525
6084-04
  CYLINDER, STEEL (DOT-3AA-1800)
(22 CU FT, UNPAINTED)
H, J, W-AE,
AP, AQ, AY-BA
1
540
6350A5XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G)
(48.3 CU FT, PAINTED, GRAY-GREEN)
AF
1
540A
6350A5XAN
 CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-AN)
(48.3 CU FT, PAINTED, GREEN AND WHITE)
K
1
540B
6350A5XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-A)
(48.3 CU FT, PAINTED, WAKEFIELD GREEN)
L
1
-ITEM NOT ILLUSTRATED
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10125
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
1J
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
K, L, AF
1
545
6084-07
  CYLINDER, STEEL (DOT-3AA-1800)
(48.3 CU FT, UNPAINTED)
550
6350A20XG
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G)
(11 CU FT, PAINTED, GRAY-GREEN)
C-E, M-S, AH, AV,
AW, BC, BD, BF
1
550A
6350A20XA
 CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A)
(11 CU FT, PAINTED, WAKEFIELD GREEN)
F, G, T-V, AJ-AN,
AX
1
555
6084-03
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED)
(SUPSD BY ITEM 555A)
555A
6084-20
  CYLINDER, STEEL (DOT-3AA-1800)
(11 CU FT, UNPAINTED)
(SUPSDS ITEM 555)
570
21507-06
 CYLINDER, COMPOSITE (DOT-E-8162-1850)
(11 CU FT, GREEN)
EFFECTIVITY: 5600 SERIES
Revision 2
NP
1
C-G, M-V,
AH-AN, AV-AX,
BF
1
BE
1
35-32-18
Page 10126
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: 5600 SERIES
Revision 2
35-32-18
Page 10127
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
5500 and 5600 Series PCA
Harness Assembly with Mask and Storage Bag
Figure 2
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10128
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
2
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
801807-01
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 1A FOR NHA)
A
RF
-1A
801807-02
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A THRU 1C, AND 1F FOR NHA)
B
RF
-1B
801807-03
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A AND 1C FOR NHA)
C
RF
-1C
801808-01
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A AND 1C FOR NHA)
D
RF
-1D
801808-02
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A THRU 1C, AND 1E FOR NHA)
E
RF
-1E
801808-03
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A THRU 1C FOR NHA)
F
RF
-1F
801808-05
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A AND 1D FOR NHA)
G
RF
-1G
803177-01
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A THRU 1E FOR NHA)
H
RF
-1H
803177-02
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A AND 1C FOR NHA)
J
RF
-1J
803177-03
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIG 1A FOR NHA)
K
RF
-1K
805436-01
HARNESS ASSY W/ MASK & STORAGE BAG
(REFER TO FIGS 1A AND 1C FOR NHA)
L
RF
5
801662-00
 SLING ASSY
A-C
1
10
801660-00
 STRAP, SLING
D-H, K, L
1
15
5065-10
 CONNECTOR, PLUG IN
B, E, L
1
20
5065-10
 CONNECTOR, PLUG IN
G, H
2
-25
14807-00
 COUPLING
A, D
1
-30
29559-00
 NIPPLE, OUTLET
C, F
1
35
289-601-211
 MASK ASSY, PASS OXYGEN (ALT APN 289-601-211-2
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
A-F, L
1
36
289-601-213
 MASK ASSY, PASS OXYGEN
(REFER TO CMM 35-22-26 FOR DET BKDN)
J
1
40
289-601-211
 MASK ASSY, PASS OXYGEN (ALT APN 289-601-211-2
MAY BE USED UNTIL STOCK IS DEPLETED)
(REFER TO CMM 35-22-26 FOR DET BKDN)
G, H
2
41
289-601-213
 MASK ASSY, PASS OXYGEN
(REFER TO CMM 35-22-26 FOR DET BKDN)
K
2
45
36879-01
 FASTENER, VELSTRAP
A-F, H-L
1
50
36879-01
 FASTENER, VELSTRAP
G
2
55
801809-01
 BAG ASSY, STORAGE MASK
A-F, H-L
1
60
801809-01
 BAG ASSY, STORAGE MASK
G
2
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10129
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N’s 6379-2C, -2D and 800649-00, -01
Respirator Regulator Assembly
Figure 3
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10130
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
3
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
6379-2C
REGULATOR ASSY, RESPIRATOR
(DEMAND TYPE) (REFER TO FIG 1H FOR NHA)
A
RF
-1A
6379-2D
REGULATOR ASSY, RESPIRATOR
(DEMAND TYPE) (REFER TO FIG 1H FOR NHA)
B
RF
-2
800649-00
REGULATOR ASSY, RESPIRATOR
(DEMAND/PRESSURE-DEMAND TYPE)
(REFER TO FIG 1J FOR NHA)
C
RF
-2A
800649-01
REGULATOR ASSY, RESPIRATOR
(DEMAND/PRESSURE-DEMAND TYPE)
(REFER TO FIG 1J FOR NHA)
D
RF
-50
6050C
 COVER ASSY
A, B
1
-60
800651-00
 COVER ASSY
C, D
1
ATTACHING PARTS
70
MS35206-212
 SCREW, PAN HEAD (V96906)
(CAD PLATED STEEL) (APN 33321-212)
(#4-40 THD x 0.188 in. LNG)
3
***
80
10001297
  PLATE, IDENTIFICATION
C, D
1
90
6375-04
  PLATE, IDENTIFICATION
A, B
1
A, B
2
ATTACHING PARTS
100
MS20470A2-2
  RIVET (ALUMINUM) (V96906)
(APN 18415-00)
***
110
6378-00
  PLATE, IDENTIFICATION
A, B
1
120
6597-00
  PLATE, IDENTIFICATION
C, D
1
C, D
2
C, D
1
C, D
1
ATTACHING PARTS
130
MS20470A2-2
  RIVET (ALUMINUM) (V96906)
(APN 18415-00)
***
140
6586-00
  SPRING, COMPRESSION
150
6588-00
  PLATE ASSY, W/ LEVER (ORDER NHA, -60)
160
6583-00
  SPRING
C, D
1
170
6584-00
  BUTTON, SLIDE
C, D
1
180
6050-01
  COVER, CASE
A, B
1
190
6582-00
  COVER, CASE
C, D
1
200
13374-00
 DIAPHRAGM ASSY (ALT APN 803145-01)
NP
1
ATTACHING PARTS
205
A1215-1
 DIAPHRAGM CORD (SUPSD BY ITEM 210)
210
10009359
 CLAMP, DIAPHRAGM (SUPSDS ITEM 205)
NP
1
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10131
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
3
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
***
220
A1126
 DEFLECTOR (APN A-1126)
1
ATTACHING PARTS
-230
9036-00
 SCREW, PAN HEAD (REPLD BY 230A)
2
230A
MS35207-201
 SCREW, PAN HEAD (V96906 (REPLS -230)
(CAD PLATED STEEL)
(#2-64 THD x 0.125 in. LNG) (APN 33326-201)
2
***
240
6055E
 VALVE ASSY, DEMAND
1
ATTACHING PARTS
250
MS35206-213
 SCREW, PAN HEAD (V96906)
(CAD PLATED STEEL) (APN 33321-213)
(#4-40 THD x 0.250 in. LNG)
2
260
MS35333-36
 WASHER, LOCK (V96906)
(CAD PLATED STEEL) (APN 33460-036)
(#4 DIA x 0.017 in. THK)
2
-270
6066-00
 WASHER, FLAT (CRES) (REPLD BY 270A)
2
270A
6066-01
 WASHER, FLAT (CRES) (REPLS -270)
(0.281 in. OD x 0.125 in. ID x 0.031 in. THK)
2
***
-280
A1120B
 GASKET, VALVE SEAT (APN A-1120B)
(REPLD BY 280A)
1
280A
13362-00
 GASKET, VALVE SEAT (REPLS -280)
1
290
5603-00
 ADAPTER
A, C
1
300
5606-00
 ADAPTER
B, D
1
-310
AD1983
  COVER ASSY
(APN AD-1983)
B, D
1
-320
5606-01
  BODY, ADAPTER
B, D
1
-330
13164-00
  RING, RETAINING EXTERNAL
(CARBON SPRING STEEL)
(0.925 in. ID x 0.042 in. THK)
B, D
1
340
6812-00
 SCREEN (BRASS)
1
-350
5607-01
 CASE, REGULATOR
1
350A
5607-00
 CASE, REGULATOR
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10132
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10133
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 5041-00 and 5041 Series Outlet Assembly
Figure 4
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10134
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
4
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
124567
NP
EFF.
CODE
UNITS
PER
ASSY
A
RF
-1
5041-00
OUTLET ASSY (SUPSD BY ITEM -2)
(REFER TO FIGS 1A THRU 1C, 1E,
1G THRU 1J FOR NHA)
-2
5041-5-15
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A FOR NHA)
(ACTUAL APN IS 5041-.5-15)
B
RF
-2A
5041-5-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A AND 1E FOR NHA)
(ACTUAL APN IS 5041-.5-20)
C
RF
-2B
5041-2-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, AND 1H)
D
RF
-2C
5041-2-23
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A THRU IC, AND 1H
FOR NHA)
E
RF
-2D
5041-2-25
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A FOR NHA)
F
RF
-2E
5041-2-30
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A AND 1C FOR NHA)
G
RF
-2F
5041-25-30
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A, AND 1G FOR NHA)
(ACTUAL APN IS 5041-2.5-15)
H
RF
-2G
5041-3-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FOR NHA)
J
RF
-2H
5041-3-23
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1H FOR NHA)
K
RF
-2J
5041-4-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J
FOR NHA)
L
RF
-2K
5041-4-23
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A THRU 1C, AND 1H
FOR NHA)
M
RF
-2L
5041-4-25
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A FOR NHA)
N
RF
-2M
5041-4-30
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A AND 1C FOR NHA)
P
RF
-2N
5041-7-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A, 1C, 1E AND 1J FOR NHA)
Q
RF
-2P
5041-7-30
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1C FOR NHA)
R
RF
10
29558-01
 COVER ASSY
1
ATTACHING PARTS
20
29557-00
 NUT
1
***
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10135
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
4
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
124567
EFF.
CODE
UNITS
PER
ASSY
30
5042-01
 CAP
1
40
5042-02
 WASHER (ALUMINUM)
(1.00 in. OD x 0.641 in. ID x 0.062 in. THK)
1
50
5014-01
 SCREW (ORDER NHA)
NP
A
1
60
5013-01
 SCREEN (ORDER NHA)
NP
A
1
70
EC9-5U
 CORD, GLASS (V21343)
(APN 50330-00) (ORDER NHA)
NP
A
AR
80
5013-01
 SCREEN (ORDER NHA)
NP
A
1
-90
5041-01
 COUPLING ASSY (ORDER NHA)
NP
A
1
-100
804329-01
 OUTLET SUBASSEMBLY (ORDER NHA)
NP
B-R
1
110
29567-00
  SETSCREW (CRES) (#8-40 THD)
120
29550-00
  BODY (ORDER NHA)
NP
A
1
130
10008934
  BODY (ORDER NHA)
NP
B-R
1
140
29551-00
  SPRING
1
150
29552-00
  VALVE
1
160
29553-01
  SEAT, VALVE
1
170
29555-00
  SPRING
2
180
29556-00
  PIN
2
190
29554-00
  CASE
1
200
50775 SERIES
 ORIFICE, SERIES
(APN 50775 SERIES) (ORDER NHA)
1
NP
B-R
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10136
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10137
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 5009-00, 5009 Series, and 800503-00 Outlet Assemblies
Figure 5
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10138
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
5
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5009-00
OUTLET ASSY
NP
(REPLD BY ITEM -2) (REFER TO FIGS 1A THRU 1F, 1H,
AND 1J FOR NHA)
A
RF
-2
5009-5-15
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1A FOR NHA)
(ACTUAL APN IS 5009-.5-15)
B
RF
-2A
5009-5-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1A FOR NHA)
(ACTUAL APN IS 5009-.5-23)
C
RF
-2B
5009-5-25
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1A FOR NHA)
(ACTUAL APN IS 5009-.5-25)
D
RF
-2C
DELETED
-2D
5009-2-10
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A, 1B, 1E, AND 1F FOR NHA)
F
RF
-2E
5009-2-15
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A, 1C, AND 1D FOR NHA)
G
RF
-2F
5009-2-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, AND 1H FOR NHA)
H
RF
-2G
5009-2-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1F, 1H AND 1J FOR NHA)
J
RF
-2H
5009-2-25
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1E, AND 1J FOR NHA)
K
RF
-2J
5009-2-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, AND 1J FOR NHA)
L
RF
-2K
5009-25-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1B, 1D AND 1H FOR NHA)
(ACTUAL APN IS 5009-2.5-20)
M
RF
-2L
5009-25-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1B FOR NHA)
(ACTUAL APN IS 5009-2.5-23)
N
RF
-2M
5009-25-25
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A AND 1B FOR NHA)
(ACTUAL APN IS 5009-2.5-25)
P
RF
-2N
5009-25-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1A FOR NHA)
(ACTUAL APN IS 5009-2.5-30)
Q
RF
-2P
5009-3-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1E, AND 1H FOR NHA)
R
RF
-2Q
5009-3-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A, 1C, 1E, AND 1H FOR NHA)
S
RF
-2R
5009-3-25
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A, 1C, AND 1D FOR NHA)
T
RF
-2S
5009-3-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A, 1C, 1E, AND 1J FOR NHA)
U
RF
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10139
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
5
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-2T
5009-4-10
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, 1F, AND 1J FOR
NHA)
V
RF
-2U
5009-4-15
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1A AND 1C FOR NHA)
W
RF
-2V
5009-4-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J FOR
NHA)
X
RF
-2W
5009-4-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1F, 1H, AND 1J FOR NHA)
Y
RF
-2X
5009-4-25
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1E, 1H AND 1J FOR NHA)
Z
RF
-2Y
5009-4-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A THRU 1C, 1H, AND 1J FOR NHA)
AA
RF
-2Z
5009-45-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1E FOR NHA)
(ACTUAL APN IS 5009-4.5-23)
AB
RF
-3
5009-45-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1E FOR NHA)
(ACTUAL APN IS 5009-4.5-30)
AC
RF
-3A
5009-7-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1C AND 1H FOR NHA)
AD
RF
-3B
5009-7-25
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1H FOR NHA)
AE
RF
-3C
5009-7-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1A, 1C, AND 1J FOR NHA)
AF
RF
-3D
5009-8-20
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1C, 1E, AND 1J FOR NHA)
AG
RF
-3E
5009-8-23
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIGS 1C AND 1E FOR NHA)
AH
RF
-3F
5009-8-30
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1D FOR NHA)
AJ
RF
-3G
5009-2-5
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1J FOR NHA)
AK
RF
-3H
5009-4-5
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1F FOR NHA)
AL
RF
-3J
5009-8-10
OUTLET ASSY (REPLS ITEM -1)
(REFER TO FIG 1F FOR NHA)
AM
RF
-4
800503-00
OUTLET ASSY
NP
AN
RF
10
59447-00
 COVER, DUST
20
5014-00
 SCREW (ORDER NHA)
NP
A
1
30
5013-00
 SCREEN (ORDER NHA)
NP
A
1
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10140
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
5
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
40
EC9-5U
 CORD, GLASS (V21343)
(APN 50330-00) (ORDER NHA)
NP
A
AR
-50
5009-01
 OUTLET ASSY (ORDER NHA)
NP
A
1
-60
804376-01
 OUTLET ASSY (ORDER NHA)
NP
B-AM
1
70
10001494
  STUD (ORDER NHA)
NP
A, AN
1
80
10008915
  STUD (ORDER NHA)
NP
B-AM
1
90
5065-08
  GASKET
1
100
24823-00
  VALVE
1
110
5065-06
  SPRING
1
120
10001493
  PORT, FLOW (ORDER NHA)
NP
A
1
130
10001112
  PORT, FLOW (ORDER NHA)
NP
AN
1
140
5065-02
  RING (ORDER NHA)
NP
A
1
150
5065-04
  FILTER (ORDER NHA)
NP
A
1
160
5065-03
  GASKET (ORDER NHA)
NP
A, AN
1
170
24825-00
  RECEPTACLE
180
50775 SERIES
 ORIFICE, SERIES (ORDER NHA)
(APN 50775 SERIES)
EFFECTIVITY: ALL
Revision 2
1
NP
35-32-18
B-AM
1
Page 10141
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 8572-02 Outlet Assembly
Figure 6
FIG.
ITEM
6
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
8572-02
OUTLET ASSY
(REFER TO FIGS 1A THRU 1J FOR NHA)
RF
10
802233-01
 BODY ASSEMBLY, W/ PIN
1
-20
27434-01
  PIN, GROOVED
1
-30
10005326
  WASHER
1
-40
10005272
  BODY
1
50
8579-00
 GASKET
1
60
8578-00
 POPPET
1
70
8569-01
 SPRING
1
80
A1119
 FILTER, INLET
(ACTUAL APN IS A-1119)
1
90
8587-01
 ADAPTER
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10142
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10143
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 5507-00 and 5507 Series Outlet Assembly
Figure 7
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10144
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
7
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5507-00
OUTLET ASSY
NP
(SUPSD BY ITEM -2)
(REFER TO FIGS 1A THRU 1C, AND 1H FOR NHA)
A
RF
-2
5507-2-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1B AND 1C FOR NHA)
B
RF
-2A
5507-2-23
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIGS 1A AND 1C FOR NHA)
C
RF
-2B
5507-2-30
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A FOR NHA)
D
RF
-2C
5507-3-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1H FOR NHA)
E
RF
-2D
5507-4-20
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A THRU 1C FOR NHA)
F
RF
-2E
5507-4-23
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A AND 1C FOR NHA)
G
RF
-2F
5507-5-15
OUTLET ASSY (SUPSDS ITEM -1)
(REFER TO FIG 1A FOR NHA)
(ACTUAL APN IS 5507-.5-15)
H
RF
10
5014-01
 SCREW (ORDER NHA)
NP
A
1
20
EC9-5U
 CORD (V21343)
(APN 50330-00) (ORDER NHA)
NP
A
AR
30
5013-01
 SCREEN (ORDER NHA)
NP
A
2
-40
5533-00
 OUTLET SUBASSEMBLY
(ORDER NHA)
NP
50
804201-01
  ADAPTER ASSY, THREADED
1
60
10008596
  SPRING, TORSION
1
70
10008595
  COVER, DUST
1
1
ATTACHING PART
80
10008660
  SCREW, FILLISTER HEAD
(CRES W/ PLASTIC INSERT)
(#2-56 THD x 0.250 in. LNG)
1
***
90
10008774
  WASHER (CAD PLATED STEEL)
(0.985 in. OD x 0.596 in. ID x
0.050 THK)
1
100
10008601
  WASHER, OUTLET
(COPPER ALLOY)
(0.492 in. OD x 0.265 in. ID x
0.050 in. THK)
1
110
10008602
  GASKET, OUTLET
1
120
10008603
  POPPET, OUTLET
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10145
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
7
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
130
10008594
  SPRING, FLOW-STOP (CRES)
140
5533-01
  BODY (V49315) (ORDER NHA)
NP
A
1
150
10008947
  BODY (ORDER NHA)
NP
B-H
1
160
50775 SERIES
 ORIFICE, SERIES (ORDER NHA)
(APN 50775 SERIES)
NP
B-H
1
EFFECTIVITY: ALL
Revision 2
1
35-32-18
Page 10146
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
THIS PAGE INTENTIONALLY LEFT BLANK
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10147
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 5052-00 Outlet Assembly
Figure 8
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10148
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
8
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5052-00
OUTLET ASSY
(REFER TO FIG 1H FOR NHA)
NP
RF
10
5014-00
 SCREW, ORIFICE ADJUSTING
NP
1
20
EC9-5U
 CORD (V21343) (APN 50330-00)
NP
AR
30
5013-00
 SCREEN
NP
2
40
5058-00
 WASHER
NP
1
-50
5052-02
 COUPLING
NP
1
60
5067-01
  BASE
NP
1
70
5067-02
  GASKET, BODY
NP
1
80
5067-04
  SPRING
NP
1
90
5067-07
  SEAT, VALVE
NP
1
100
5067-06
  GASKET, VALVE SEAT
NP
1
110
5067-05
  RETAINER
NP
1
120
5067-03
  BODY
NP
1
Items -1 through 120 are not procurable. If replacement is required, the outlet assembly must be replaced by a different outlet assembly. To choose
an outlet assembly that is procurable refer to Table 1, PCA Configuration Matrix, in the beginning of this section of the manual.
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10149
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 5510 Series and 803199-04
Regulator Assembly
Figure 9
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10150
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
9
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
5510-10
REGULATOR ASSY
(REFER TO FIGS 1A THRU 1C, 1H, AND 1J FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
A
RF
-1A
5510-13
REGULATOR ASSY
(REFER TO FIGS 1D, 1E, 1H, AND 1J FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
B
RF
-1B
5510-15
REGULATOR ASSY
(REFER TO FIGS 1E, 1H, AND 1J FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
C
RF
-1C
5510-17
REGULATOR ASSY
(REFER TO FIG 1F FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
D
RF
-1D
5510-19
REGULATOR ASSY
(REFER TO FIGS 1E AND 1J FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
E
RF
-1E
803199-04
REGULATOR ASSY
(REFER TO FIG 1G FOR NHA)
(REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2).
F
RF
-1F
5510-22
REGULATOR ASSY
(REFER TO FIG 1G FOR NHA)
G
RF
-1G
5510-20
REGULATOR ASSY
(REFER TO FIG 1E FOR NHA)
H
RF
-10
5520-17
 VALVE, ON-OFF ( SUPSD BY 11)
A-E, G, H
1
11
5520-16
 VALVE, ON-OFF (SUPSDS 10)
1
20
22427-01
  PLATE, IDENTIFICATION
1
-30
23274-03
  HANDLE (YELLOW)
1
30A
23274-05
  HANDLE (GREEN)
1
ATTACHING PARTS
-40
MS35650-304
  NUT (CRES) (V96906)
(SUPSD BY ITEM 40A)(APN 18463-00)
(0.190-32 THD) (NOTE 1)
NP
1
40A
804670-03
  NUT (CRES) (0.190-32 THD) (NOTE 1)
(SUPSDS ITEMS -40 AND -50)
(IF ITEM 40A IS USED AS A REPLACEMENT
PART, ITEM -50 MUST BE REMOVED AND
DISCARDED)
1
-50
NAS1149C0332R
  WASHER (V80205) (SUPSD BY ITEM 40A)
NP
(APN 19147-00) (CAD PLATED STEEL)
(# 10 DIA x 0.025 in. THK) (ITEM -50 MUST BE
REMOVED AND DISCARDED, IF ITEM 40A IS
USED AS A REPLACEMENT PART)
1
60
22445-01
  WASHER, SPRING
(0.706 in. OD x 0.313 in. ID x 0.016 in. THK)
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10151
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
9
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
70
5511-00
  WASHER, FLAT (PHENOLIC)
(0.750 in. OD x 0.281 in. ID x 0.031 in. THK)
2
80
23394-01
  NUT, PACKING
1
90
55620-01
  PACKING, PREFORMED
1
100
10007887
  STEM ASSY
1
110
5517-00
  SEAT, PTFE
1
120
802883-01
  HEAD ASSY
1
130
55620-02
  PACKING, PREFORMED
1
140
23393-01
  BUSHING
1
150
5522-00
 FILTER
1
-158
5016-00
 CAP, FILLER (REPLD BY 160)
1
-159
5023-00
 SEAT, FILLER CAP (REPLD BY 160)
1
160
804202-01
 CAP, FILLER (REPLS -158, -159)
1
170
5093-01
 VALVE, CHARGING
1
-180
5092-00
  BODY
NP
1
-190
57524-00
  CORE, VALVE
NP
1
-200
10002684
  FILTER (BRONZE)
NP
1
210
6363-01
 PLUG, SAFETY
-220
801421-01
230
A-E, G, H
1
 OUTLET ASSY, SAFETY
F
1
26565-00
  CAP, SAFETY
F
1
240
6555-00
  GASKET
F
1
250
26567-00
  PLUG, SAFETY
F
1
260
6364-00
  DISC, SAFETY
A-E, H
1
265
10008435
  DISC, SAFETY
G
1
270
10003742
  DISC, SAFETY (SILVER)
(ALT APN 10006001 (BRONZE))
F
1
280
6370-00
 WASHER, SAFETY PLUG
290
2661-03
 GAUGE ASSY, PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
A-C, E, G
1
300
802821-01
 GAUGE ASSY, PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
D, H
1
-310
2661-04
 GAUGE ASSY, PRESSURE
(REFER TO FIG 12 FOR DET BKDN)
F
1
320
5043-14
 VALVE ASSY, RELIEF
A, B
1
330
5043-14
 VALVE ASSY, RELIEF
D, F, H
1
340
5043-14
 VALVE ASSY, RELIEF
C, E, G
1
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10152
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
9
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
 PLATE, IDENTIFICATION
UNITS
PER
ASSY
350
5056-00
1
360
59553-00
-370
37008-00
370A
37008-02
 SETSCREW, OVAL POINT (CRES)
(0.250-20UNC-3A x 0.375 in. LNG) (REF: UNBRAKO
P/N 28711L-4-6 [WITH LOC-WEL PATCH] OR EQUIV.)
(ITEM 370A MUST BE USED ONLY WITH ITEM 390A)
1
380
5005-03
 CASE
1
-390
8561-00
 GUIDE, SPRING (REPLD BY 390A)
(ITEM -390 MUST BE USED ONLY WITH ITEM -370)
390A
8561-02
 GUIDE, SPRING (REPLS -390)
(ITEM 390A MUST BE USED ONLY WITH ITEM 370A)
1
400
5003-00
 SPRING, ADJUSTING
1
410
5034-00
 PLATE, DIAPHRAGM
1
420
5033-00
 RING, SLIP
3
430
5032-01
 DIAPHRAGM
1
440
5031-00
 PLATE, THRUST
1
450
5030-01
 HOLDER
1
460
803129-01
 SEAT ASSY
1
470
5028-00
 PIN, THRUST
1
480
5002-00
 GUIDE, THRUST PIN
1
490
5027-00
 SPRING
1
500
10003305
 TUBE, DRAIN
510
27170-01
 BODY (BRASS - 2 OUTLET)
A, H
1
-520
27170-03
 BODY (BRASS - 2 OUTLET)
B, D
1
-530
27170-02
 BODY (BRASS - 3 OUTLET)
C
1
-540
27170-04
 BODY (BRASS - 3 OUTLET)
E, G
1
-550
27170-05
 BODY (BRASS - 2 OUTLET)
F
1
560
5057-14
 PLATE, IDENTIFICATION
F
1
570
5057-00
 PLATE, IDENTIFICATION (SUPSD BY ITEM 570A)
A-E
1
570A
5057-09
 PLATE, IDENTIFICATION (SUPSDS ITEM 570)
A-E, G, H
1
ATTACHING PARTS
 SCREW (CRES W/ PLASTIC INSERT)
(#2-64 THD x 0.188 in. LNG)
***
 SETSCREW (REPLD BY 370A)
(ITEM -370 MUST BE USED ONLY WITH ITEM -390)
2
A-E
A-E, G
1
1
1
ATTACHING PARTS
580
MS21318-7
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
 SCREW, DRIVE (CRES) (V88044)
(#0 x 0.125 in. LNG) (APN 33343-007)
2
***
35-32-18
Page 10153
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 802863-02 Outlet Assembly
Figure 10
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10154
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
10
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
802863-02
OUTLET ASSY
(REFER TO FIGS 1A THRU 1E FOR NHA)
RF
10
AS4860D01
 NIPPLE (V05AY8)
1
-20
802874-01
 PLUG ASSY, DUST
1
30
59447-01
  COVER, DUST
1
40
36862-05
  PACKING, PREFORMED
1
50
802877-01
  PLUG, DUST
1
-60
802061-00
 SLEEVE ASSY, W/ PIN
1
70
10004844
  PIN
2
80
10004845
  SLEEVE, INSERT
1
90
10004840
 SEAL
1
100
10004841
 RETAINER
1
110
AS3582-008
 PACKING, PREFORMED (V05AY8)
1
120
10004839
 POPPET
1
130
10004838
 SPRING
1
140
10005750
 BODY, OUTLET
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10155
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 802856-01 Outlet Assembly
Figure 11
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10156
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
11
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
802856-01
OUTLET ASSY
(REFER TO FIGS 1A, 1C, 1E, 1H AND 1J FOR NHA)
RF
10
10008644
 RETAINER, DUST COVER
1
20
10005614
 FITTING, DISCONNECT
1
30
36874-01
 PIN, GROOVE
2
40
10005617
 COVER, DUST
1
50
27511-01
 LABEL, WARNING
1
60
10009328
 GASKET
1
70
36588-04
 SPRING, POPPET
1
80
10005616
 POPPET, DISCONNECT
1
90
36636-01
 RING, QUAD
1
100
10005615
 BODY, DISCONNECT
1
110
2800C14A
 PACKING, PREFORMED
(ALT APN 18012-00)
1
120
2800C10A
 PACKING, PREFORMED
(ALT APN 55622-00)
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10157
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 2661-03, -04 and 802821-01
Pressure Gauge Assembly
Figure 12
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 10158
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
FIG.
ITEM
12
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
1
2661-03
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(30 THREADS PER INCH, MACHINED)
(SUPSD BY ITEM 1A)
NP
A
RF
1A
2661-03
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(20 THREADS PER INCH, ROLLED)
(SUPSDS ITEM 1)
(SUPSD BY ITEM IB)
NP
B
RF
1B
2661-03
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(4 LUGS AT 90 DEGREES)
(SUPSDS ITEM 1A)
(SUPSD BY ITEM 1C)
NP
C
RF
1C
2661-03
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(3 LUGS AT 120 DEGREES)
(SUPSDS ITEM 1B)
(SUPSD BY ITEM ID)
NP
D
RF
1D
2661-03
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(24 THREADS PER INCH, ROLLED)
(SUPSDS ITEM 1C)
E
RF
1E
802821-01
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(20 THREADS PER INCH, ROLLED)
F
RF
1F
2661-04
GAUGE ASSEMBLY, PRESSURE
(REFER TO FIG 9 FOR NHA)
(24 THREADS PER INCH, ROLLED)
G
RF
10
56750-00
 BEZEL (METAL, BLACK)
A
1
20
21217-11
 BEZEL (METAL, BLACK)
E, G
1
30
13753-00
 LENS (PLASTIC)
A
1
40
21217-12
 LENS (PLASTIC)
E, G
1
50
56750-01
 LENS WITH BEZEL (ALL PLASTIC)
D
1
60
56750-02
 LENS WITH BEZEL (ALL PLASTIC)
B, C, F
1
70
21217-13
 GASKET
E, G
1
80
21217-14
 LABEL, RELIEF
E, G
1
EFFECTIVITY: ALL
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NP
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
P/N 36728-01 Outlet Assembly
Figure 13
FIG.
ITEM
13
PART NUMBER
AIRLINE
STOCK NO.
NOMENCLATURE
1234567
EFF.
CODE
UNITS
PER
ASSY
-1
36728-01
OUTLET ASSEMBLY
(REFER TO FIGS 1A THRU 1E, 1H, AND 1J FOR NHA)
RF
10
59447-00
 COVER, DUST
NP
1
20
10008611
 BODY, OUTLET
NP
1
30
10008615
 SPRING, COMPRESSION
NP
1
40
10008614
 VALVE, POPPET
NP
1
50
10008613
 SEAL, GASKET
NP
1
60
10008616
 PACKING, PREFORMED
NP
1
70
10008612
 CARTRIDGE, OUTLET
NP
1
- ITEM NOT ILLUSTRATED
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SPECIAL PROCEDURES
TASK 35-32-18-99C-804
1. Special Procedures
Not applicable
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
REMOVAL
TASK 35-30-78-010-801
1. Removal
Not applicable
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
INSTALLATION
TASK 35-32-18-400-804
1. Installation
Not applicable
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
SERVICING
TASK 35-32-18-550-801
1. Servicing
Not applicable
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
STORAGE
TASK 35-32-18-500-801
1. General
This section contains information on storage (including transportation) requirements for the 5500 Series
and 5600 Series PCA.
TASK 35-32-18-550-802
2. Storage
A. Ensure that the 5500 or 5600 Series PCA on/off valve (-10, 11, IPL Figure 9) is in the “OFF” position
before the PCA is transported or put in storage. Rotate the handle (30, IPL Figure 9) fully clockwise to
put the PCA in the “OFF” position.
B. A 5500 Series or 5600 Series PCA should always be transported or put in storage with a minimum
positive oxygen pressure to prevent contamination from entering. A PCA, even when it contains a
minimum amount of oxygen pressure, must still be stored and transported under all applicable
regulations. Refer to the CLEANING section in this manual and clean the PCA if the cylinder becomes
empty.
C. Make sure all protective caps, plugs, and covers are tightly installed on the PCA.
D. Put the PCA in a clean polyethylene bag and seal it for protection from dust and dirt.
E. Store the PCA in a cool area, away from sources of high heat and humidity.
TASK 35-32-18-510-801
3. Transportation
Subtask 35-32-18-99E-001
A. Reference Documents
Table 15001 contains a list of applicable reference documents for the transportation and packing of
compressed oxygen cylinders aboard aircraft. The information in Table 15001 was accurate on the
revision date of this manual.
Table 15001
Reference Documents
DOCUMENT NUMBER
DOCUMENT NAME
ORDERING INFORMATION
DOT-SP-8162-1850
Special Permit for Composite Cylinder
US Government Printing Office
Washington, DC 20402
USA
49 CFR Subchapter C
Parts 171 thru 180
Hazardous Materials Regulations
US Government Printing Office
Washington, DC 20402
USA
ATA Specification No. 300
Packaging of Airline Supplies
Air Transport Association of America
Washington, DC 20004-1707
USA
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
Subtask 35-32-18-550-001
B. Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))]
The US Government has issued a Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] on the transportation
of compressed oxygen cylinders by air. Part of this new rule sets new requirements for pressure relief
devices on compressed oxygen cylinders. This provides information on AVOX Systems components
that include compressed oxygen cylinders which meet the new requirement.
Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen cylinders may
apply in other countries.
The new rule does not apply to oxygen cylinders installed in and made part of an aircraft. However, if
any oxygen cylinder that is part of an aircraft is removed from the aircraft, it must comply with the
requirements of the new rule before it can be shipped as freight or COMAT by air.
NOTE: The new rule states in part that:
(1) Cylinders must be equipped with a pressure relief device in accordance with Sec. 173.301(f) and,
beginning with the first requalification due after October 1, 2008:
(a) The rated burst pressure of a rupture disc for DOT 3A, 3AA, and 3AL cylinders must be 100% of
the cylinder minimum test pressure with a tolerance of -10 to plus zero percent; and
(b) The rated bust pressure of a rupture disc for a 3HT must be 90% of the cylinder minimum test
pressure with a tolerance of -10 to plus zero percent.
(2) AVOX Systems PCA’s
(a) This provides information on AVOX Systems PCA’s that were manufactured at any time by
AVOX Systems or any of its predecessors.
(b) All AVOX Systems 5500 Series and 5600 Series PCA’s are compliant and can be shipped
by air in accordance with the Hazardous Material and Transportation regulations (49
CFR).
(c) The new rule on Transporting oxygen cylinders requires that the pressure relief devices of all
cylinders transported as freight or COMAT by air meet certain performance requirements. All
AVOX Systems 5500 Series and 5600 Series PCA’s include pressure relief devices that meet
the requirements of this new rule and can continue to be transported as freight or COMAT by air
in accordance with the Hazardous Materials and Transportation regulations (49 CFR) after
October 1, 2008 without further rework or adjustment.
Subtask 35-32-18-530-001
C. New US DOT HM224B requirements for air shipment of cylinder assemblies that contain compressed
oxygen into and within the US (Incorporating SIL-35-126)
(1) All cylinders charged with compressed oxygen gas greater than 29.0 psig at 68° F (20° C) that are
offered for air shipment within or into the US must comply with US DOT HM224B packaging
requirements. The ATA boxes that have been used in recent years are no longer approved for
transporting these cylinder assemblies by air.
(2) Cylinders charged to less than 29.0 psig at 68° F (20° C) may be air shipped without HM224B
compliant packaging.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
C. New US DOT HM224B requirements for air shipment of cylinder assemblies . . . (Continued)
WARNING:
THE PACKING FOR SHIPMENT AND OFFERING FOR SHIPMENT OF ANY CHARGED
COMPRESSED OXYGEN GAS CYLINDERS SHALL BE DONE ONLY BY THOSE
FACILITIES AUTHORIZED AND THOSE PERSONNEL TRAINED TO HANDLE AND
PACKAGE HAZARDOUS MATERIAL. PERSONNEL ALSO NEED TO BE
EXPERIENCED AND KNOWLEDGEABLE IN HANDLING AVIATION OXYGEN
EQUIPMENT. FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH.
(3) Cylinders charged greater than 29.0 psig at 68° F (20° C) may be transported by:
(a) Surface transport by ship or truck in conventional packaging.
(b) Air transport in boxes compliant with HM224B in non-passenger aircraft. Approved boxes are
listed in Table 15002. The compliant boxes are marked with "DOT31FP."
Table 15002
AVOX Systems P/N of US DOT Compliant Reusable Shipping Boxes
For Compressed Oxygen Cylinders
AVOX Systems P/N
82009-22
Zodiac Services P/N
VPS-308E
Cylinder Capacity (cu. ft.)
22 and Smaller
82009-76
VPS-302E
76.5 and Smaller
82009-115
VPS-301E
115 and Smaller
Subtask 35-32-18-530-002
D. New US DOT HM224B Compliant Procedures
(1) Package securely in a box that is compliant with HM224B (Refer to Table 15002).
(2) This package may be offered for air shipment on any aircraft or surface vehicle. (Air carriers may
restrict the shipment of charged cylinders in HM224B compliant boxes, e.g., they may limit the
quantities carried.)
(3) HM224B compliant boxes are available for sale.
AVOX and Zodiac Services will provide the option to return of any HM224B boxes used for shipping
of AVOX oxygen cylinder assemblies. The purchase price of the box less a handling fee will be
credited provided box is returned in good, usable condition.
The Return Material Authorization Number must be included on the Return Material Authorization
Form (refer to Page 15006). The Return Material Authorization Number must be provided by AVOX
or Zodiac Services before material is returned.
To get technical aid or to contact a Zodiac Services location, refer to paragraphs 4.B. and 4.C in the
INTRODUCTION section of this manual.
Subtask 35-32-18-530-003
E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C)]
(1) Bleed the cylinder down to less than 25.0 psig at 68° F (20° C). Close the cylinder valve.
(2) Affix the shipping tag (P/N 10015660; see Figure 15001) securely to the neck of the cylinder.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C) (Continued)
(3) Package in standard corrugated shipping boxes with appropriate dunnage to protect and hold the
cylinder assembly in place.
(4) Affix a label to the outside of the box that reads: “Non-Hazardous – Less than 29.0 psig Oxygen.”
(5) Cylinders satisfying D(1) thru D(4) can be offered for shipment to any destination by air or surface.
Cylinder Shipping Tag P/N 10015660
Figure 15001
WARNING:
CYLINDER ASSEMBLIES MUST BE FULLY CHARGED BEFORE PLACING INTO
SERVICE. FAILURE TO FULLY CHARGE A CYLINDER BEFORE PLACING IN
SERVICE MAY RESULT IN INJURY OR DEATH.
(6) After arrival at destination
(a) Charge the cylinder assembly to full operating pressure before placing into service.
(b) Remove the shipping tag (P/N 10015660; see Figure 15001) from the neck of the cylinder.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C) (Continued)
(6) After arrival at destination (Continued)
(c) Verify that the cylinder is charged to full operating pressure.
(d) Check the cylinder assembly for leaks.
(e) Issue an EASA Form 1 or equivalent as required.
(f) Add statement to block 13 on the EASA Form 1 or equivalent stating that service was
performed in accordance with the CMM.
(g) Add in block 12 of the EASA Form 1 or equivalent “Inspected/Tested.”
(h) Sign on the right side in block 20.
(j) Install in aircraft or place in stores ready for service.
Or
(k) Re-package if unit is being forwarded (outside US only).
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
F. Return Material Authorization Number __________________________
Material Return Form
(You May Copy This Page as Needed)
Your Company Name:
Complete Shipping Address:
(Please do not use PO Boxes)
Country:
Telephone Number:
Fax Number:
E-mail Address:
US DOT HM224B Compliant Shipping Boxes
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
P/N:
S/N:
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
G. Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies
(Incorporation of SIL-35-132)
It is important to know the pressure in oxygen cylinder and regulator assemblies when no pressure is
indicated on the installed pressure gauge. If the pressure is below a certain level, the cylinder and
regulator assembly can be shipped without use of the special packaging required when fully charged
(see paragraphs 3.B thru 3.E). If the pressure in a cylinder and regulator assembly is zero, then it
must be assumed that the cylinder is contaminated and requires internal cleaning.
Following is a procedure for measuring the pressure in an oxygen cylinder and regulator assembly
when the installed pressure gauge shows no pressure.
Table 15003
Low Pressure Gauge Specifications and Regulator Outlet Connector
NOMENCLATURE
Pressure Gauge
Regulator Outlet Connector
5500 Series
Regulator Outlet Connector
5600 Series
1
PART NUMBER OR DESCRIPTION
Range: 0 - 100 psi
Accuracy: ± 0.5 psi FS
Oxygen Cleaned
Oxygen Compatible
DPB1531, 10006017, 10008298,
36728-01, 5009 Series, 5041 Series, 5507
Series, 802856-01, 802863-02, 8572-02
36728-01, 5009 Series, 5041 Series, 5507
Series, 802856-01, 8572-02
MANUFACTURER
(VENDOR CODE)
Local Vendor
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
AVOX Systems
Lancaster, NY 14086-9502
USA (V53655)
Intertechnique PNR
WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR
OVERHAUL PROCEDURES MAY CAUSE INJURY TO THE EYES.
(1). Use eye protection at all times during all service or overhaul procedures.
WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN
EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR
OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL
PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN
EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
(2) If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other
combustible materials, fire and explosion may occur. Also, many substances and materials that
do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence
of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, tools, or
other means.
WARNING: DO NOT CONNECT THE LOW PRESSURE GAUGE TO ANY HIGH PRESSURE PORT.
IF THE LOW PRESSURE GAUGE IS CONNECTED TO A HIGH PRESSURE PORT, IT
CAN CAUSE DAMAGE TO THE EQUIPMENT AND INJURY TO PERSONS.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Transportation (Continued)
G. Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies
(Incorporation of SIL-35-132) (Continued)
(3) Do not connect the low pressure gauge to any high pressure port in the cylinder and regulator
assembly.
WARNING: DO NOT USE THIS PROCEDURE IF THE INSTALLED PRESSURE GAUGE
INDICATES A CYLINDER PRESSURE HIGHER THAN 100 PSIG OR PERSONS CAN
BE INJURED AND EQUIPMENT CAN BE DAMAGED.
(4) Do not do the following procedure if the installed pressure gauge indicates more than 100 psig
(0.689 MPa)
(5) Make sure the cylinder and regulator assembly is turned to “OFF”.
(6) Connect the pressure gauge (see Table 15003) to the low pressure outlet of the regulator using
the appropriate connector (see Table 15003 for connector types).
(7) Turn the regulator to “ON”.
(8) Read the pressure from the gauge.
(9) Turn the regulator to “OFF”.
(10)Disconnect the pressure gauge from the regulator.
(11)If the pressure in step 3.f.(8) exceeds 5 psi, the cylinder and regulator assembly can be recharged.
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
REWORK
TASK 35-32-18-840-801
1.
Incorporation of SIL-35-51 – New FAA Rule for Portable Cylinder Assemblies
A.
SUMMARY
(1) The US FAA has issued a new rule (RIN 2120-AF77) covering operators under 14 CFR Parts 25
and 121. Under this new regulation of at least one mask must be connected at all times to each
Portable Cylinder Assembly (PCA) positioned onboard an aircraft for potential use. The subject
PCA’s have a label with a procedure for use.
The new regulation requires certain operators to pre-connect the mask to the PCA placed
onboard aircraft for potential use during flight. In those cases, because the mask is connected to
the PCA, the regulator should not be turned on until the PCA is to be used. AVOX Systems is
offering a free replacement Instruction Label, which reflects this regulation, to those operators
affected by this regulation. One label is required for each PCA that the operator wants to
change.
(2) In order to comply with this FAA Rule, existing PCA’s with detached masks must have those
masks connected if the PCA is positioned for use onboard an aircraft covered by this rule. It is
recommended that PCA’s used on aircraft covered by this rule that were manufactured by AVOX
Systems before June 1, 2006 be labeled with the new procedure for use. The application of
replacement labels described in this is voluntary, but recommended. The replacement
Instruction Labels are available free of charge from AVOX Systems.
B.
EFFECTIVITY
(1) Aircraft
This applies to all makes and models of aircraft that have any subject AVOX Systems PCA’s
whether onboard or in spares storage for future use onboard an aircraft. These PCA’s may be
installed in many different types of aircraft.
(2) Portable Cylinder Assemblies (PCA’s)
This applies to all 5500 Series PCA’s that were manufactured before June 1, 2006. If your PCA
has a yellow transparent label P/N 10009072, this applies. The new labels are black print on
silver. The text of the new label is shown in Figure 16003.
(3) Materials
a. One replacement instruction label P/N 10009072 03/06 is required on each subject PCA
listed in Table 16002 manufactured before June 1, 2006 that the operator wants to rplace the
label on. Replacement labels are available FOC from AVOX Systems.
b. The use of a Mask Storage Bag may help protect your mask from physical damage and
contamination by dirt while the PCA is stowed with the mask attached to it. If your PCA is
not equipped with a mask Storage Bag, a Mask Storage Bag Assembly (P/N 801809-01) and
a Velstrap* (P/N 36879-01) for attaching the mask storage bag to the PCA are available.
(See Table 16002)
NOTE: The Velstrap* is suitable for attaching mask storage bags to PCA’s with cylinders as
3
large as 22 ft .
*Velstrap® is a registered trademark of Velcro Industries B.V.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1.
Incorporation of SIL-35-51 (Continued)
Figure 16003
Replacement Instruction Label P/N 10009072
Table 16002
Material Information
Nomenclature
EFFECTIVITY: ALL
Revision 2
Part Number
Manufacturer
Instruction Label
10009072 03/06
AVOX Systems
Mask Storage Bag
801809-01
AVOX Systems
Velstrap*
36879-01
AVOX Systems
35-32-18
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20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
1.
Incorporation of SIL-35-51 (Continued)
C.
ACCOMPLISHMENT OF SIL
(1) Order enough replacement labels to re-label all the PCA’s you want to re-label.
(2) For each PCA you want to re-label, only remove the existing Instruction Label if loose or
damaged, Figure 16004 shows the location.
(3) Use soap and water to clean the existing label or the area on the cylinder from where the
Instruction Label was removed. Make sure the area is dry and free of soap before the new label
is affixed.
(4) Carefully affix a replacement Instruction Label (P/N 10009072 03/06) shown in Figure 16003 in
the area shown in Figure 16004 with the text in the same orientation as the previous Instruction
Label. If the existing Instruction Label is clean and firmly adhered, the new label can be affixed
over it. Make sure that the Instruction label is tightly adhered to the cylinder by firmly rubbing
with your clean hand or a clean cloth.
(5) Replace the PCA with connected mask in you aircraft per the Aircraft Maintenance Manual.
Figure 16004
Placement of Label on Cylinder
D.
HOW TO CONTACT AVOX SYSTEMS:
(1) To order replacement Instruction Labels free of charge, complete the Order Form on following
page and email, fax or mail it to:
(2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this
manual.
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Label Order Form
(AVOX Systems P/N 10009072 03/06)
Your Company Name:
Complete Shipping Address:
(No P.O. Boxes please)
Country:
Telephone Number:
Fax Number:
E-mail Address:
Aircraft Type(s) PCA’s used on:
Complete PCA Part Number(s):
Quantity of Labels Requested:
E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com
or
Fax the Completed from to AVOX Systems at (716) 681-1089.
or
Mail the completed form to AVOX Systems at:
AVOX Systems
ATTN: Service Department
225 Erie Street
Lancaster, NY 14086
USA
EFFECTIVITY: ALL
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
TASK 35-32-18-840-802
2. Incorporation of SIL-35-54 – New FAA Rule for 5600 Series, 9800 Series and other Portable Cylinder
Assemblies
A.
B.
SUMMARY
(1)
The US FAA has issued a new rule (RIN 2120-AF77) covering operators under 14 CFR Parts
25 and 121. Under this new regulations at least one mask must be connected at all times to
each Portable Cylinder Assembly (PCA) positioned onboard an aircraft for potential use. The
subject PCA’s have a label with a procedure for use. The new regulation requires certain
operators to pre-connect the mask to the PCA place onboard aircraft for potential use during
flight. In those cases, because the mask is connected to the PCA, the regulator should not be
turned on until the PCA is to be used. AVOX Systems is offering a free replacement Instruction
Label, which reflects this regulation, to those operators affected by this regulation. One label is
required for each PCA that the operator wants to change.
(2)
In order to comply with this FAA Rule, at least one mask must be connected to a PCA that is
positioned for use onboard an aircraft covered by this rule. It is recommended that PCA’s used
on aircraft covered by this rule that were manufactured by AVOX Systems before June 1, 2006
be labeled with the new procedure for use. The application of replacement labels as described
in the SIL is voluntary, but recommended. The replacement Instruction Labels are available
free of Charge from AVOX Systems.
EFFECTIVITY
(1) Aircraft
The SIL applies to all makes and model of aircraft that have any subject AVOX Systems PCA’s
whether onboard or in spaces storage for future use onboard an aircraft. These PCA’s may be
installed in many different types of aircraft.
(2) Portable Cylinder Assemblies (PCA’s)
The SIL applies to all 5600 Series that were manufactured before June 1, 2006. If your PCA has
a yellow transparent label P/N 10009071, the SIL applies. The new labels are black print on
silver. The text of the new label is shown in Figure 16005.
(3) Materials
a. One replacement Instruction Label P/N 10009071 03/06 is required for each 5600 Series
PCA manufactured before June 1, 2006 that the operator wants to replace the label on.
Replacement labels are available FOC from AVOX Systems.
b. For a passenger type mask, the use of a Mask Storage bag may help protect your mask
from physical damage and contamination by dirt while the CA is stowed with the mask
attached to it. If your PCA is not equipped with a Mask Storage Bag, a Mask Storage Bag
Assembly (P/N 801809-01) and a Velstrap* (P/N 36879-01) for attaching the mask storage
bag to the PCA are available (See Table 16003). See Section for ordering information.
NOTE: The Velstrap* is suitable for attaching mask storage bags to PCA’s with cylinders as
3
large as 22ft .
*Velstrap® is a registered trademark of Velcro Industries B.V.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16005
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Incorporation of SIL-35-54 (Continued)
Figure 16005
Replacement Instruction Label P/N 10009071
Table 16003
Material Information
Nomenclature
Part Number
Manufacturer
Instruction Label
10009071 03/06
AVOX Systems
Mask Storage Bag
801809-01
AVOX Systems
Velstrap*
36879-01
AVOX Systems
EFFECTIVITY: ALL
Revision 2
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PART NUMBER 5500 & 5600 SERIES – CMM & IPL
2. Incorporation of SIL-35-54 (Continued)
C.
ACCOMPLISHMENT OF SIL
(1) Find the PCA that is onboard your aircraft or in spares for future use onboard aircraft.
(2) Order enough replacement labels to re-label all the PCA’s you want to re-label.
(3) For each PCA you want to re-label, only remove the existing Instruction Label if loose or
damaged, (Figure 16006 shows the location).
(4) Use soap and water to clean the existing label or the area on the cylinder from where the
Instruction Label was removed. Make sure the area is dry and free of soap before the new label
is affixed.
(5) Carefully affix a replacement Instruction Label (P/N 10009071 03/06) shown in Figure 16005 in
the area shown in Figure 16006 with the text in the same orientation as the previous Instruction
Label. If the existing Instruction Label is clean and firmly adhered, the new label can be affixed
over it. Make sure the Instruction Label is tightly adhered to the cylinder by firmly rubbing with
your clean hand or a clean cloth.
(6) Replace the PCA with connected mask in your aircraft per the Aircraft Maintenance Manual.
Figure 16006
Placement of Label on Cylinders
D.
HOW TO CONTACT AVOX SYSTEMS:
(1) To order replacement Instruction Labels free of charge, complete the Order Form on following
page and email, fax or mail it to:
(2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this
manual.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16007
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Label Order Form
(AVOX Systems P/N 10009071 03/06)
Your Company Name:
Complete Shipping Address:
(No P.O. Boxes please)
Country:
Telephone Number:
Fax Number:
E-mail Address:
Aircraft Type(s) PCA’s used on:
Complete PCA Part Number(s):
Quantity of Labels Requested:
E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com
or
Fax the Completed from to AVOX Systems at (716) 681-1089.
or
Mail the completed form to AVOX Systems at:
AVOX Systems
ATTN: Service Department
225 Erie Street
Lancaster, NY 14086
USA
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16008
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 – Rated Service Pressure and/or Maximum Filling Pressure is Incorrectly
Printed on Identification Plates of certain PNR 5500 Portable Cylinder Assemblies (PCA’s)
A.
SUMMARY
(1) From April 14, 2005 through January 23, 2011, a number of PNR 5500 Portable Cylinder
Assemblies (PCA’s) were shipped from AVOX Systems Inc. with an incorrect value for maximum
filling pressure printed on the identification plate. The correct maximum filling pressure for the
3AA 1800 type steel cylinders on these units is 1800 PSI.
B.
EFFECTIVITY
(1) Concerned Equipment
The Service Bulletin applies to the PNR 5500 Series PCA’s listed in Table 1 that have PMA
Approval.
(2) Aircraft
a. The affected PCA’s can be installed in the aircraft listed in Table 2.
b. The affected PCA’s can also be installed in other aircraft.
c. The SB also applies to all units held in stores.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16009
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 1
Affected PNR 5500 Series PCA’s
(See Figure 1 for PNR 10013825 identification plate location)
(These units include a 3AA1800 steel cylinder with a maximum filling pressure of 1800 psi.)
5500-A1A-AB23A
5500-A1W-BF23A
5500-C1A-F23A
5500-C6X-BF23D
5500-A1A-AE20B
5500-A1X-BF20B
5500-C1A-F25A
5500-C9X-BB20A
5500-A1A-A15D
5500-A1Y-BF20B
5500-C1A-X0K
5500-D1A-E25A
5500-A1A-A23A
5500-A6A-BF23A
5500-C1A-YY0E
5500-D1A-F23A
5500-A1A-BB20A
5500-A6W-BB15A
5500-C1A-Y0E
5500-D1A-YY0P
5500-A1A-BC30A
5500-A6W-BB25A
5500-C1A-Y0EE
5500-D1A-Y0E
5500-A1A-BE20B
5500-A6W-FF15A
5500-C1A-Y0N
5500-D1A-Y0P
5500-A1A-BF10A
5500-A6W-FF23A
5500-C1A-Y0P
5500-D1W-BF23A
5500-A1A-BF20A
5500-B1A-BF20D
5500-C1N-BF23A
5500-D6A-Y0E
5500-A1A-BF20B
5500-B1A-BF23A
5500-C1S-B20AP
5500-D6X-HH30A
5500-A1A-BF23A
5500-B1A-BF23B
5500-C1T-F20BM
5500-F6A-Y0N
5500-A1A-BF23B
5500-B1A-F23A
5500-C1U-BF25A
5500-G1A-BB20A
5500-A1A-BF30A
5500-B1S-B20AP
5500-C1U-B25A
5500-G1A-Y0N
5500-A1A-BF30B
5500-B1U-BF23A
5500-C1V-F30BN
5500-J1A-BBF20A
5500-A1A-C30B
5500-B6C-BF25A
5500-C1W-BF15A
5500-L6W-BEF23A
5500-A1A-E20A
5500-B6U-BF25A
5500-C1W-BF23A
5500-M1A-FFF25A
5500-A1A-F20B
5500-B6U-F30AN
5500-C1W-FF20A
5500-M1W-BF23AM
5500-A1A-F23A
5500-C1A-BF20A
5500-C1X-BF20B
5500-M6W-BBF10A
5500-A1M-AA15B
5500-C1A-BF20B
5500-C6A-BF20A
5500-M6W-FF23AN
5500-A1N-BF23A
5500-C1A-BF23A
5500-C6A-BF20B
5500-M6W-FF23AP
5500-A1P-BF23A
5500-C1A-BF23B
5500-C6A-BF23A
5500-Q6X-BF10A
5500-A1S-B15A
5500-C1A-BG23A
5500-C6A-BF23B
5500-Q6X-BF23A
5500-A1U-BF25A
5500-C1A-FY30BN
5500-C6A-BF23D
5500-Q6X-H10AM
5500-A1U-F25A
5500-C1A-F20B
5500-C6A-BF25A
5500-S6X-BBF10A
5500-A1U-F30AN
5500-C1A-F20BN
5500-C6A-F20AR
NOTE: Units with composite cylinders are not affected by this SB.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16010
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 2
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number
EFFECTIVITY: ALL
Revision 2
Aircraft Eligibility
5500-A1A-AB23A
See Note 1
5500-A1A-AE20B
See Note 1
5500-A1A-A15D
See Note 1
5500-A1A-A23A
See Note 1
5500-A1A-BB20A
See Note 1
5500-A1A-BC30A
See Note 1
5500-A1A-BE20B
DC10-10, 30, 40
DC8-11, 12, 21, 31, 32, 33, 41, 42, 43
DC8-51, 52, 53, 55, 61, 61F, 62, 62F, 63, 63F
DC8F-54
DC9-11, 12, 13, 14, 15, 15F, 21, 31, 32, 32F, 33F, 41
5500-A1A-BF10A
See Note 1
5500-A1A-BF20A
See Note 1
5500-A1A-BF20B
A319-111, 112, 113, 114, 131, 132
A320-111, 211, 231
737-200 Series, 300 Series
757-200 Series
MD90-30
717-200
727-200
737-200, 300
DC9-81, 82, 83, 87
MD88
5500-A1A-BF23A
A319-112
A321-131, 211
A330-202, 223, 243
A330-301, 321, 322, 323, 343
A300B4-622R
A320-211, 212, 231
A300B4-605R, B4-622R
A310-203, 221, 222, 324
A340-311, 312
737-600 Series
737-700 Series
737-800 Series
737-900 Series
767-400ER Series
727-200
737-200, 300, 400, 500
757-200
767-200, 300
F28MK0100
767-200, 300 Series
35-32-18
Page 16011
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 2 (Continued)
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number
EFFECTIVITY: ALL
Revision 2
Aircraft Eligibility
5500-A1A-BF23B
777-200 Series
A330-343
A321-111, 112, 131, 211, 231
737-200 Series, 300 Series, 400 Series, 600 Series
737-800 Series
767-200 Series, 300 Series
737-700 Series
737-600 Series
737-700 Series
737-200, 300, 400
767-200, 300
5500-A1A-BF30A
See Note 1
5500-A1A-BF30B
See Note 1
5500-A1A-C30B
See Note 1
5500-A1A-E20A
See Note 1
5500-A1A-F20B
See Note 1
5500-A1A-F23A
See Note 1
5500-A1M-AA15B
See Note 1
5500-A1N-BF23A
737-700 Series
5500-A1P-BF23A
See Note 1
5500-A1S-B15A
See Note 1
5500-A1U-BF25A
340B, 2000
5500-A1U-F25A
See Note 1
5500-A1U-F30AN
See Note 1
5500-A1W-BF23A
See Note 1
5500-A1X-BF20B
A319-112
A320-214
737-300, 400
5500-A1Y-BF20B
A319-111, 112, 113, 114, 131, 132
A320-111, 211, 212, 214, 231, 232, 233
A321-111, 112, 131, 211, 231
5500-A6A-BF23A
See Note 1
5500-A6W-BB15A
BAe JETSTREAM 3101, 3201
5500-A6W-BB25A
See Note 1
5500-A6W-FF15A
See Note 1
5500-A6W-FF23A
See Note 1
5500-B1A-BF20D
717-200
35-32-18
Page 16012
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 2 (Continued)
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number
5500-B1A-BF23A
5500-B1A-BF23B
727-200
757-200
767-200
DHC-5
5500-B1A-F23A
See Note 1
5500-B1S-B20AP
See Note 1
5500-B1U-BF23A
See Note 1
5500-B6C-BF25A
DHC8 100 Series
DHC8 Series 100 & 300
5500-B6U-BF25A
See Note 1
5500-B6U-F30AN
See Note 1
5500-C1A-BF20A
A321-111, 112, 131, 211, 231
A319-111, 112, 113, 114, 131, 132
A300B4-605R
A310-304, 322, 324
A319-111, 112, 113, 114, 131, 132, 133
A320-111, 211, 212, 214, 231, 232, 233
A321-111, 112, 131, 211, 231
A300B4-605R
A320-211
A320-231
737-200 Series
747-100 Series, 200F Series, 747SP Series
757-200 Series
767-300 Series
707-100, 100B, 200, 300, 300B, 300C
727, 727C, 727-100. 100C, 200, 200F
737-100, 200, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP,
747SR
727-200
747-100, 200
757-200
5500-C1A-BF20B
EFFECTIVITY: ALL
Revision 2
Aircraft Eligibility
A319-132
727-200
737-200, 300
757-200
A319-111
35-32-18
Page 16013
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 2 (Continued)
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number
EFFECTIVITY: ALL
Revision 2
Aircraft Eligibility
5500-C1A-BF23A
A320-211, 212, 231, 232
A321-211, 231
A319-111, 112, 113, 114, 131, 132
A300B2-1A, B2-1C, B2-203, B2K-3C, B4-2C, B4-103, B4203
A300B4-601, B4-603, B4-620, B4-605R
A310-203, 221, 222, 304, 322, 324
A320-111, 211, 231
A330-301
A340-312
737-100 Series, 200 Series, 200C Series, 300 Series
737-400 Series, 500 Series, 600 Series, 700 Series
737-800 Series
747-200B Series, 400 Series
757-200 Series
767-200 Series, 300 Series, 777-200 Series
757-300 Series
767-400ER Series
707-100, 100B, 200, 300, 300B, 300C, 400
727, 727C, 727-100, 100C, 200, 200F
737-100, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP,
747SR
727-200
737-100, 200, 300, 400, 500
747SP
757-200
767-200, 300
DC9-31, 51, 81, 82, 83
A318-111, 112
A320-111, 211, 212, 214, 231, 232, 233
5500-C1A-BF23B
A330-343
A320-111, 211, 212, 214, 231, 232, 233
A321-111, 112, 131, 211, 231
737-800 Series
727-200
737-200, 300
757-200
767-200, 300
DC9-31, 81, 82
MD88
F28MK0100
5500-C1A-BG23A
A320-211, 212, 214, 231, 232, 233
5500-C1A-FY30BN
See Note 1
5500-C1A-F20B
See Note 1
5500-C1A-F20BN
See Note 1
5500-C1A-F23A
A319-111, 112, 113, 114, 131, 132
A320-111, 211, 212, 214, 231, 232, 233
35-32-18
Page 16014
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 2 (Continued)
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number
EFFECTIVITY: ALL
Revision 2
Aircraft Eligibility
5500-C1A-F25A
737-700 Series
5500-C1A-X0K
See Note 1
5500-C1A-YY0E
See Note 1
5500-C1A-Y0E
See Note 1
5500-C1A-Y0EE
767-200
340A, 340B
5500-C1A-Y0N
See Note 1
5500-C1A-Y0P
See Note 1
5500-C1N-BF23A
737-700C Series
5500-C1S-B20AP
See Note 1
5500-C1T-F20BM
See Note 1
5500-C1U-BF25A
See Note 1
5500-C1U-B25A
See Note 1
5500-C1V-F30BN
See Note 1
5500-C1W-BF15A
See Note 1
5500-C1W-BF23A
737-700 IGW
5500-C1W-FF20A
See Note 1
5500-C1X-BF20B
See Note 1
5500-C6A-BF20A
See Note 1
5500-C6A-BF20B
See Note 1
5500-C6A-BF23A
A300B4-203
5500-C6A-BF23B
A320-211
737-200
5500-C6A-BF23D
DC9-83
5500-C6A-BF25A
See Note 1
5500-C6A-F20AR
A340-211, 212, 213, 311, 312, 313
747-400F Series
777-200 Series
777-300 Series
5500-C6X-BF23D
767-300 Series
5500-C9X-BB20A
See Note 1
5500-D1A-E25A
See Note 1
5500-D1A-F23A
See Note 1
5500-D1A-YY0P
See Note 1
5500-D1A-Y0E
See Note 1
5500-D1A-Y0P
See Note 1
5500-D1W-BF23A
See Note 1
35-32-18
Page 16015
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Table 2 (Continued)
Aircraft Eligibility of Affected Units
(Note 1: Third Party Aircraft PMA via Supplement 46)
Part Number
Aircraft Eligibility
5500-D6A-Y0E
See Note 1
5500-D6X-HH30A
See Note 1
5500-F6A-Y0N
See Note 1
5500-G1A-BB20A
See Note 1
5500-G1A-Y0N
See Note 1
5500-J1A-BBF20A
See Note 1
5500-L6W-BEF23A
See Note 1
5500-M1A-FFF25A
MD-82
MD-83
737-200C
737-400, 700, 900
5500-M1W-BF23AM
See Note 1
5500-M6W-BBF10A
SAAB 2000
5500-M6W-FF23AN
See Note 1
5500-M6W-FF23AP
See Note 1
5500-Q6X-BF10A
See Note 1
5500-Q6X-BF23A
See Note 1
5500-Q6X-H10AM
See Note 1
5500-S6X-BBF10A
See Note 1
Table 3
Replacement Part
CYLINDER
TYPE
CORRECT
RATED
SERVICE
PRESSURE
CORRECT
CYLINDER
MAXIMUM
FILLING
PRESSURE
70°F
AVOX
PART
NUMBER
3AA1800
1800 PSI
1800 PSI
10016274
EFFECTIVITY: ALL
Revision 2
DESCRIPTION
Fill Label
PRICE
MANUFACTURER
FOC
AVOX Systems Inc.
35-32-18
Page 16016
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
C.
ACCOMPLISHMENT OF THE SERVICE BULLETIN
(1) Clean the existing identification plate PNR 10013825 with a clean dry soft cloth per ARP1176
(Table 4). Make sure the label is dry.
(2) Peel the fill label PNR 10016274 off of the backing and affix it firmly over the existing
identification plate PNR 10013825 as shown in Table 2.
NOTE: Alignment of the fill label PNR 10016274 is very important. All incorrect values must be
covered by the fill label and other data must not be covered by the label.
Table 4
Reference Documents
DOCUMENT
NUMBER
DOCUMENT NAME
ORDERING INFORMATION
ARP 1176
Oxygen System and Component Cleaning
and Packaging
Military Specification
Detergents, General Purpose
(Liquid, Non-Ionic)
Society of Automotive Engineers Intl.
Warrendale, PA 19428-2959 USA
US Government Printing Office
Washington, DC 20402 USA
MIL-D-16791
Location of Identification Labels on PCA with 3AA1800 Steel Cylinder
Figure 1
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16017
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5500-35-01 (Continued)
Application of Fill Label PNR 10016274 to Existing Identification Plate PNR 10013825
Figure 2
D.
HOW TO CONTACT AVOX SYSTEMS:
(1) To order replacement Labels free of charge, complete the Order Form on following page and
email, fax or mail it to:
(2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this
manual.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16018
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Label PNR 10016274 Order Form
(Please Print or Type)
Your Company Name:
Contact Name:
Street Address 1:
Street Address 2:
Street Address 3:
(Please do not use PO Boxes)
City:
State/Province, etc.
Country:
Postal/ZIP Code:
Telephone Number:
Fax Number (optional):
E-mail Address:
Aircraft Type/Model:
Affected PNR:
PNR 10016274 Quantity Req’d:
(You May Copy This Page as Needed)
Email this form to:
5500-5600.SBLabel@zodiacaerospace.com
Or fax this form to:
716-686-1751
Or mail this completed form to:
AVOX Systems Inc.
ATTN: AVOX Service Department
225 Erie Street
Lancaster, NY 14086-9502
USA
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16019
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
3. Incorporation of SB 5600-35-01 – Rated Service Pressure and/or Maximum Filling Pressure is incorrectly
printed on Identification Plates of certain PNR 5600 Series Portable Cylinder Assemblies (PCA’s)
A.
SUMMARY
(1) From April 12, 2005 through January 23, 2011, a number of PNR 5600 Portable Cylinder
Assemblies (PCA’s) were shipped from AVOX Systems Inc. with an incorrect value(s) printed on
the identification plate for rated service pressure and/or maximum filling pressure. The correct
rated service pressure and maximum filling pressure for the 3AA-1800 type steel cylinders on
these units is 1800 PSI.
B.
EFFECTIVITY
(1) Concerned Equipment
The Service Bulletin applies to the PNR 5600 Series PCA’s listed in Table 1.
(2) Aircraft
a.
b.
c.
The affected PCA’s can be listed in the aircraft listed in Table 2.
The affected PCA’s can also be installed in other aircraft.
This Service Bulletin also applies to all units held in stores.
Table 1
Affected PNR 5600 Series PCA’s
(See Figure 1 for PNR 10013829 identification plate location)
(These units include a 3AA1800 steel cylinder with a maximum filling pressure of 1800 psi.)
5600-1A1A-X0K
5600-2B1A-E20A
5600-8C1B-F23A
5600-9D6A-X0K
5600-1C1A-B23A
5600-2C1A-B23A
5600-8C6A-X0K
5600-9D6A-Y0E
5600-1C1A-E20A
5600-2C1A-E20B
5600-8D1A-Y0N
5600-9D9A-X0K
5600-1C1A-E23A
5600-2C1A-E20D
5600-9A1A-B25A
5600-9G1A-X0K
5600-1C1A-E23B
5600-2C1A-F23A
5600-9C1A-X0K
5600-9L6C-BF25A
5600-1C1A-F23A
5600-2C1A-X0K
5600-9C1B-X0K
5600-9M1A-F23AM
5600-1C1A-X0K
5600-2C1A-Y0N
5600-9C9A-F30A
5600-9M6A-FF30A
5600-1M1A-BF23A
5600-2C1B-X0K
5600-9D1A-E30A
5600-9M6A-F30AN
5600-1M1A-F20BM
5600-2J1A-BF23A
5600-9D1A-X0K
NOTE: Units with composite cylinders are not affected by this SB.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16020
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Incorporation of SB 5600-35-01 (Continued)
Table 2
Aircraft Eligibility of Affected Units
PART NUMBER
5600-1A1A-X0K
AIRCRAFT ELIGIBILITY
APPROVAL TYPE
OEM
5600-1C1A-B23A
5600-1C1A-E20A
5600-1C1A-E23A
5600-1C1A-E23B
5600-1C1A-F23A
5600-1C1A-X0K
OEM
707-100, 100B, 200, 300, 300B, 300C, 400
727, 727C, 727-100, 100C, 200, 200F
737-100, 200, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD,
747SP, 747SR
727-200
737-100, 200, 300
747-100, 200, SP
757-200
767-200
DC10-10, 30, 40
DC8-11, 12, 21, 31, 32, 33, 41, 42, 43
DC8-51, 52, 53, 55, 61, 61F, 62, 62F, 63, 63F
DC8F-54
DC9-11, 12, 13, 14, 15, 15F, 21, 31, 32, 32F, 33F, 41
PMA
707-100, 100B, 200, 300, 300B, 300C, 400
727, 727C, 727-100, 100C, 200, 200F
737-100, 200, 200C, 300
747-100, 100B, 200B, 200C, 200F, 300, 100B SUD,
747SP, 747SR
727-200
737-200, 300, 400
757-200
F28MK0100
PMA
727-200
737-200
DC9-81, 82
MD-11F
MD11, MD11F
DC9-31
CL600-1A11 (CL600)
CL600-2A12 (CL601)
CL600-2B16 (CL601-3A)
5600-1M1A-BF23A
5600-1M1A-F20BM
PMA
PMA
PMA
OEM
A310-203, 221, 222, 304
PMA
5600-2B1A-E20A
OEM
5600-2C1A-B23A
OEM
5600-9C9A-F30A
OEM
5600-9D1A-E30A
OEM
5600-9D1A-X0K
OEM
5600-9D6A-X0K
OEM
5600-9D6A-Y0E
OEM
5600-9D9A-X0K
EFFECTIVITY: ALL
Revision 2
A300B4-103, 203
PMA
35-32-18
Page 16021
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Incorporation of SB 5600-35-01 (Continued)
Table 2 (Continued)
Aircraft Eligibility of Affected Units
PART NUMBER
5600-9G1A-X0K
AIRCRAFT ELIGIBILITY
APPROVAL TYPE
OEM
5600-9L6C-BF25A
OEM
5600-9M1A-F23AM
OEM
5600-9M6A-FF30A
OEM
5600-9M6A-F30AN
GIV
PMA
Table 3
Replacement Part
CYLINDER
TYPE
3AA1800
C.
CORRECT
RATED
SERVICE
PRESSURE
CORRECT
CYLINDER
MAXIMUM
FILLING
PRESSURE
@70°F
AVOX
PART
NUMBER
DESCRIPTION
1800 PSI
1800 PSI
10016274
Fill Label
PRICE
MANUFACTURER
FOC
AVOX Systems Inc.
ACCOMPLISHMENT OF THE SERVICE BULLETIN
(1) Use a solvent to clean the existing identification plate PNR 10013829 per ARP1176 (Table 4).
Make sure the label is dry.
(2) Peel the fill label PNR 10016274 off of the backing and affirm it over the existing identification
plate PNR 10013829 as shown in Figure 2.
NOTE: Alignment of the fill label PNR 10016274 is very important. All incorrect values must be
covered by the fill label and other data must not be covered by the label.
Table 4
Reference Documents
DOCUMENT
NUMBER
DOCUMENT NAME
ORDERING INFORMATION
ARP 1176
Oxygen System and Component Cleaning
and Packaging
Military Specification
Detergents, General Purpose
(Liquid, Non-Ionic)
Society of Automotive Engineers Intl.
Warrendale, PA 19428-2959 USA
US Government Printing Office
Washington, DC 20402 USA
MIL-D-16791
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16022
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Incorporation of SB 5600-35-01 (Continued)
Location of Identification Label PNR 10013829 on PNR 5600 Series PCA with 3AA1800 Steel Cylinder
Figure 1
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16023
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
4. Incorporation of SB 5600-35-01 (Continued)
Application of Fill Label PNR 10016274 to Existing Identification Plate PNR 10013829
Figure 2
D.
HOW TO CONTACT AVOX SYSTEMS:
(1) To order replacement Labels free of charge, complete the Order Form on following page and
email, fax or mail it to:
(2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this
manual.
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16024
20131227
PART NUMBER 5500 & 5600 SERIES – CMM & IPL
Label PNR 10016274 Order Form
(Please Print or Type)
Your Company Name:
Contact Name:
Street Address 1:
Street Address 2:
Street Address 3:
(Please do not use PO Boxes)
City:
State/Province, etc.
Country:
Postal/ZIP Code:
Telephone Number:
Fax Number (optional):
E-mail Address:
Aircraft Type/Model:
Affected PNR:
PNR 10016274 Quantity Req’d:
(You May Copy This Page as Needed)
Email this form to:
5500-5600.SBLabel@zodiacaerospace.com
Or fax this form to:
716-686-1751
Return this completed form to:
AVOX Systems Inc.
ATTN: AVOX Service Department
225 Erie Street
Lancaster, NY 14086-9502
USA
EFFECTIVITY: ALL
Revision 2
35-32-18
Page 16025
20131227