PART NUMBER 5500 & 5600 SERIES – CMM & IPL AVOX Systems Inc. 225 Erie Street • Lancaster NY 14086-9502 USA Tel: 716-683-5100 • Fax: 716-681-1089 • Company Code: 53655 Web Site: www.avoxsys.com LETTER OF TRANSMITTAL TO HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 35-32-18 REVISION 1, FOR: PART NUMBER 5500 and 5600 SERIES PORTABLE CYLINDER ASSEMBLY REVISION 2 DATED 20131227 HIGHLIGHTS Page Number Description of Change Effectivity General This is Revision 2 of CMM 35-32-18. Discard all previous revisions of this CMM. All Models INTRO-4 Revised contact information for AVOX and Zodiac Services. All Models 21/22 Revised Optional PCA Mounting Bracket Sets All Models 1002 1005 thru1010 1017 1023 thru 1025 Revised reference documents (SIL-35-130, SIL-35-131). Revised leakage testing. Clarified Latent Leakage Testing (SIL-35-125). Added Test Data Sheets (SIL-35-66). All Models All Models All Models All Models 3001 thru 3006 Added special tools. Revised procedures. All Models 4001 thru 4004 Revised cleaning references and procedures (SIL-35-127). All Models 7001 thru 7003 7004 thru 7015 Revised references and consumable materials list. (SIL-35-130, SIL-35-131). Revised torque (SIL-35-105). All Models All Models 9002 and 9003 Added special tools. Revised consumable materials list. All Models 10001, 10007 10048, 10056, 10066, 10077, 10086, 10093, 10102, 10105, 10112, 10121 Identicality of ATA compliant part numbers and AVOX part numbers (SIL-35-122). Added new portable cylinder assemblies. Added new portable cylinder assemblies. Added new portable cylinder assemblies. Added new portable cylinder assemblies. All Models 5500 Series 5500 Series 5500 Series 5600 Series 15001 thru 15004 15004 thru 15007 15008 thru 15009 Notification of compliance with new DOT rule (SIL-35-103). Added information on DOT compliant shipping of cylinders (SIL-35-126). Added procedure for measuring residual pressure in PCA (SIL-35-132). All Models All Models All Models 16001 thru 16004 16005 thru 16008 Added New FAA Rule for Portable Cylinder Assemblies (SIL-35-51) Added New FAA Rule for 5600 Series, 9800 Series and other Portable Cylinder Assemblies (SIL-35-54) Added offer for a Label FOC to correct a mismarked Identification Plate on some 5500 Series Portable Cylinder Assemblies (SB 5500-35-01) Added offer for a Label FOC to correct a mismarked Identification Plate on some 5600 Series Portable Cylinder Assemblies (SB 5600-35-01) 5500 Series 5600 Series 16009 thru 16019 16020 thru 16025 5500 Series 5600 Series LETTER OF TRANSMITTAL 35-32-18 Page 1 of 1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL (53655) COMPONENT MAINTENANCE MANUAL -With- ILLUSTRATED PARTS LIST (CMM with IPL) ATA Chapter 35 – Oxygen 5500 SERIES and 5600 SERIES PORTABLE CYLINDER ASSEMBLIES PART NUMBERS: 5500-A1A-AB23A 5500-A1A-BF23B 5500-A1A-F20D 5500-A1A-AE20B 5500-A1A-BF23D 5500-A1A-F23A 5500-A1A-A15A 5500-A1A-BF25A 5500-A1A-F25A 5500-A1A-A15D 5500-A1A-BF25B 5500-A1A-F25AN 5500-A1A-A23A 5500-A1A-BF30A 5500-A1A-G20B 5500-A1A-BB20A 5500-A1A-BF30B 5500-A1A-X0K 5500-A1A-BB23A 5500-A1A-B15A 5500-A1A-YY0E 5500-A1A-BB25A 5500-A1A-B20A 5500-A1A-Y0N 5500-A1A-BC30A 5500-A1A-C30B 5500-A1B-F23A 5500-A1A-BE20A 5500-A1A-EE23A 5500-A1M-AA15B 5500-A1A-BE20B 5500-A1A-E20A 5500-A1N-BF23A 5500-A1A-BF10A 5500-A1A-E20B 5500-A1P-BF23A 5500-A1A-BF20A 5500-A1A-E20BK 5500-A1Q-B30AD 5500-A1A-BF20B 5500-A1A-F20A 5500-A1Q-B30D 5500-A1A-BF23A 5500-A1A-F20B 5500-A1Q-B30DA The Part Number Listing Continues on the Next Page 5500-A1R-EE25A 5500-A1S-B15A 5500-A1S-B20A 5500-A1S-CC30A 5500-A1T-BF20B 5500-A1U-BF23A 5500-A1U-BF25A 5500-A1U-EE25A 5500-A1U-F25A 5500-A1U-F30AN 5500-A1V-BF20B 5500-A1V-BF23B 5500-A1V-BF25B 5500-A1V-F20BM 5500-A1W-BF15A 5500-A1W-BF23A 5500-A1W-BF25A 5500-A1W-BF30A 5500-A1X-BF20B 5500-A1X-FF23A 5500-A1Y-BF20B 5500-A3A-BF23A 5500-A5A-BG20B 5500-A6A-BF23A 5500-A6A-BF23B 5500-A6A-BG20B 5500-A6A-F20B 5500-A6P-FF23A 5500-A6S-B30A 5500-A6U-E30A The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled for export under the jurisdiction of the United States Department of Commerce, Bureau of Industry and Security Export Administration Regulation (EAR). AVOX Systems believes the proper Export Control Classification Number (ECCN) for the described product is 9A991. This CMM is also subject to the EAR. AVOX Systems believes the proper ECCN for this CMM is 9E991. AVOX Systems 225 Erie Street Lancaster NY 14086-9502 USA Tel: 716-683-5100 Fax: 716-681-1089 Vendor Code: 53655 www. avoxsys.com Original Issue Date: 20040415 © Copyright AVOX Systems Inc. 2004 - Revised 2011, 2013 All Rights Reserved EFFECTIVITY: ALL Revision 2 35-32-18 Page TITLE-1 20131227 PART NUMBERS 5500 & 5600 – CMM WITH IPL PART NUMBERS (CONTINUED) 5500-A6W-BB15A 5500-A6W-BB23A 5500-A6W-BB25A 5500-A6W-FF15A 5500-A6W-FF23A 5500-A6W-F30AP 5500-A9A-B30A 5500-A9S-AC25A 5500-A9S-BF30A 5500-A9S-G30A 5500-A9W-EE25A 5500-A9X-F23A 5500-B1A-BE20B 5500-B1A-BF20A 5500-B1A-BF20B 5500-B1A-BF20D 5500-B1A-BF23A 5500-B1A-BF23B 5500-B1A-BF25A 5500-B1A-BF30A 5500-B1A-B30A 5500-B1A-CF23A 5500-B1A-CF25A 5500-B1A-C20A 5500-B1A-E20A 5500-B1A-FF20A 5500-B1A-F20D 5500-B1A-F23A 5500-B1A-F30A 5500-B1A-YY0E 5500-B1A-Y0P 5500-B1S-B20A 5500-B1S-B20AP 5500-B1U-BF23A 5500-B1V-BE20B 5500-B1V-BF20B 5500-B1W-BF10A 5500-B1W-BF20A 5500-B1X-YY0E 5500-B1X-Y0E 5500-B3B-F25A 5500-B6A-BF23B 5500-B6A-F23B 5500-B6C-BF25A 5500-B6U-BF25A 5500-B6U-F30AN 5500-B6X-X0K 5500-C1A-BB20B 5500-C1A-BF20A 5500-C1A-BF20B 5500-C1A-BF20D 5500-C1A-BF23A 5500-C1A-BF23B 5500-C1A-BF23D 5500-C1A-BF30A 5500-C1A-BG23A 5500-C1A-B23A 5500-C1A-EG23A 5500-C1A-EY20BM 5500-C1A-E20BN 5500-C1A-E23AN 5500-C1A-FF20A 5500-C1A-FF23A 5500-C1A-FG23A 5500-C1A-FH23A 5500-C1A-FY30BN 5500-C1A-F20B 5500-C1A-F20BN 5500-C1A-F23A 5500-C1A-F23AK 5500-C1A-F23AP 5500-C1A-F25A 5500-C1A-X0K 5500-C1A-YY0E 5500-C1A-YY0EE 5500-C1A-YY0N 5500-C1A-Y0E 5500-C1A-Y0EE 5500-C1A-Y0EN 5500-C1A-Y0N 5500-C1A-Y0P 5500-C1B-BF23D 5500-C1B-E25A 5500-C1N-BF23A 5500-C1S-BF20A 5500-C1S-BY20AE 5500-C1S-B20AE 5500-C1S-B20AP 5500-C1S-B23A 5500-C1S-F23A 5500-C1T-BF20B 5500-C1T-F20BM 5500-C1U-BF23A 5500-C1U-BF25A 5500-C1U-BF30A 5500-C1U-B23AN 5500-C1U-B25A 5500-C1U-FF23A 5500-C1U-F20AN 5500-C1U-F23A 5500-C1U-F30AN 5500-C1V-FG20B 5500-C1V-FY30AN 5500-C1V-FY30BN 5500-C1V-F20BM 5500-C1V-F30AN 5500-C1V-F30BN 5500-C1V-G30BN 5500-C1W-BF15A 5500-C1W-BF23A 5500-C1W-BF30A 5500-C1W-FF20A 5500-C1W-FF30A 5500-C1X-BF20B 5500-C1X-Y0N 5500-C1Y-BF20B 5500-C6A 5500-C6A-BF15A 5500-C6A-BF20A 5500-C6A-BF20B 5500-C6A-BF23A 5500-C6A-BF23B 5500-C6A-BF23D 5500-C6A-BF25A 5500-C6A-BG30B 5500-C6A-EF20A 5500-C6A-F20A 5500-C6A-F20AR 5500-C6A-F23AE 5500-C6A-F30A 5500-C6A-F30AE 5500-C6A-F30AN 5500-C6A-G30AN 5500-C6A-YY0N 5500-C6A-Y0N 5500-C6E-BF23D 5500-C6R-BF23D 5500-C6T-G20B 5500-C6U-BF30A 5500-C6U-F23AP 5500-C6U-F30AN 5500-C6W-FF23A 5500-C6X-BF23D 5500-C9A-BF20A 5500-C9A-BF20B 5500-C9A-E30A 5500-C9A-FF10A 5500-C9S-F30A 5500-C9U-F30AN 5500-C9U-H20A 5500-C9W-FF10A 5500-C9W-Y0E 5500-C9X-BB20A 5500-D1A-BF23A 5500-D1A-E20A 5500-D1A-E25A 5500-D1A-F23A 5500-D1A-YY0E 5500-D1A-YY0P 5500-D1A-Y0E 5500-D1A-Y0N 5500-D1A-Y0P 5500-D1P-CC20A 5500-D1W-BB15A 5500-D1W-BF23A 5500-D1X-Y0E 5500-D1X-Y0N 5500-D6A 5500-D6A-YY0E 5500-D6A-YY0N 5500-D6A-Y0E 5500-D6A-Y0N 5500-D6P-BF25A 5500-D6X-HH30A 5500-F1X-FH20A 5500-F6A-BB30A 5500-F6A-Y0N 5500-G1A-BB20A 5500-G1A-B23A 5500-G1A-F20A 5500-G1A-Y0N 5500-G1A-Y0P 5500-G1W-EE30A 5500-J1A-ABE20B 5500-J1A-BBF20A 5500-J1A-BBF20B 5500-J1A-BBF23A 5500-J1A-BEG20B 5500-J1A-BFL23A 5500-L1W-BBF23A 5500-L6C-BBF23A 5500-L6C-BBF25A 5500-L6U-BBF25A 5500-L6W-BBF25A 5500-L6W-BEF23A 5500-L6W-FF23AP 5500-M1A-BBB20B 5500-M1A-BH23A 5500-M1A-BH23AN 5500-M1A-FFF25A 5500-M1A-LLL30A 5500-M1A-X0K 5500-M1W-BF23AM 5500-M6W-BBF10A 5500-M6W-FF23AN 5500-M6W-FF23AP 5500-N6S-BF10A 5500-P6U-EEE20A 5500-Q6X-BF10A 5500-Q6X-BF23A 5500-Q6X-F5AM 5500-Q6X-H10AM 5500-Q6X-YY0E 5500-R6A 5500-S1X-BBF10A 5500-S6X-BBF10A 5500-S6X-YY0E 5500-S6X-YY0N 5500-S9X-YYY0E 5500-S9X-YY0E 5500-T2A-CC30B 5500-T2A-YY0N 5500-T2A-Y0E 5500-T2A-Y0N 5500-T2A-Y0T 5500-T2W-BF25AN 5500-T2W-FF30A 5500-V2X 5500-W2A-BF25AN 5500-W2W-BF25AN The Part Number Listing Continues on the Next Page EFFECTIVITY: ALL Revision 2 35-32-18 Page TITLE-2 20131227 PART NUMBERS 5500 & 5600 – CMM WITH IPL PART NUMBERS (CONTINUED) 5600-1A1A-X0K 5600-1B1A-E20B 5600-1B1A-F23A 5600-1B1A-X0K 5600-1C1A-BF23A 5600-1C1A-B20A 5600-1C1A-B20B 5600-1C1A-B23A 5600-1C1A-E20A 5600-1C1A-E20B 5600-1C1A-E20D 5600-1C1A-E23A 5600-1C1A-E23B 5600-1C1A-F20A 5600-1C1A-F20B 5600-1C1A-F23A 5600-1C1A-F23B 5600-1C1A-F25A 5600-1C1A-X0K 5600-1C1A-X0M 5600-1C1A-Y0M 5600-1C1B-X0K 5600-1C1B-X0M 5600-1C1B-Y0M 5600-1C6A-E20A EFFECTIVITY: ALL Revision 2 5600-1C6A-F23A 5600-1C6A-F23B 5600-1C6A-X0K 5600-1C9A-F30A 5600-1C9F-F30A 5600-1D1A-F23A 5600-1D1A-F30A 5600-1D6A-E20A 5600-1G1A-F20A 5600-1M1A-BF23A 5600-1M1A-F20BM 5600-2A1A-B23B 5600-2A1A-F23A 5600-2B1A-E20A 5600-2B1A-F20A 5600-2B1A-Y0E 5600-2C1A-B20B 5600-2C1A-B23A 5600-2C1A-C20A 5600-2C1A-E20A 5600-2C1A-E20B 5600-2C1A-E20C 5600-2C1A-E20D 5600-2C1A-E23A 5600-2C1A-E23B 5600-2C1A-F20A 5600-2C1A-F23A 5600-2C1A-F23D 5600-2C1A-F30A 5600-2C1A-G25A 5600-2C1A-X0K 5600-2C1A-X0M 5600-2C1A-Y0M 5600-2C1A-Y0N 5600-2C1B-X0K 5600-2C5A-E20B 5600-2C5A-X0K 5600-2C6A-B23A 5600-2C6A-F23A 5600-2C6A-X0K 5600-2C9F-X0K 5600-2D1A-X0K 5600-2D1B-X0K 5600-2G1A-B20B 5600-2J1A-BF23A 5600-2M1A-BF23A 5600-2M1A-BG23A 5600-8B6A-X0K 5600-8B9A-X0K 5600-8C1A-F23A 5600-8C1A-X0K 5600-8C1B-F23A 5600-8C6A-F23A 5600-8C6A-X0K 5600-8D1A-X0K 5600-8D1A-Y0N 5600-8G2A-X0K 5600-8G6A-X0K 5600-9A1A-B25A 5600-9A1A-X0K 5600-9B2A-X0K 5600-9B6A-X0K 5600-9C1A-E25A 5600-9C1A-F20A 5600-9C1A-F20B 5600-9C1A-F23A 5600-9C1A-X0K 5600-9C1A-Y0E 5600-9C1A-Y0N 5600-9C1B-X0K 5600-9C1C-BF23A 5600-9C6A-X0K 5600-9C6A-Y0K 5600-9C9A-F10A 5600-9C9A-F30A 35-32-18 5600-9D1A-E20B 5600-9D1A-E30A 5600-9D1A-F23A 5600-9D1A-G30A 5600-9D1A-X0K 5600-9D1A-Y0N 5600-9D1B-X0K 5600-9D6A-B5A 5600-9D6A-X0K 5600-9D6A-Y0E 5600-9D9A-X0K 5600-9G1A-X0K 5600-9J6A-F30AN 5600-9L6C-BF25A 5600-9M1A-F23AM 5600-9M1A-G20BN 5600-9M1A-HH20A 5600-9M6A-BF30A 5600-9M6A-FF30A 5600-9M6A-F30AE 5600-9M6A-F30AN 5600-9M9F-F30AN 5600-9P1A-Y0EN 5600-9P6A-F30AN 5600-9T1A-F25A Page TITLE-3 20131227 PART NUMBERS 5500 & 5600 – CMM WITH IPL © Copyright AVOX Systems Inc. 2004 – Revised 2011, 2013 All rights reserved The data and information contained in this document are proprietary rights of AVOX Systems. This document is given in confidence and may not be reproduced, stored in a retrieval system, or transmitted to a third party, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without the prior written permission of AVOX Systems. Any unauthorized copy, distribution or utilization is illegal. EFFECTIVITY: ALL Revision 2 35-32-18 Page TITLE-4 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL RECORD OF REVISIONS This page must be kept in the front of the CMM after the title page. When a revision of this CMM is received, put the revision pages into this CMM and write the revision number, revision date, date filed, and your initials into the table below. REVISION NUMBER REVISION DATE Original 20040415 1 20111202 2 20131227 DATE FILED BY REVISION NUMBER REVISION DATE DATE FILED BY RECORD OF REVISIONS EFFECTIVITY: ALL Revision 2 35-32-18 Page RR-1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK RECORD OF REVISIONS EFFECTIVITY: ALL Revision 2 35-32-18 Page RR-2 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL RECORD OF TEMPORARY REVISIONS Keep this record in the front of this Component Maintenance Manual (CMM). When a temporary revision to this Component Maintenance Manual (CMM) is received, put the revision pages into this CMM and write in the revision number, revision date, dated filed and your initials into the table below. TEMPORARY REVISION NUMBER REVISION DATE DATE FILED BY TEMPORARY REVISION NUMBER REVISION DATE DATE FILED BY RECORD OF TEMPORARY REVISIONS EFFECTIVITY: ALL Revision 2 35-32-18 Page RTR-1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK RECORD OF TEMPORARY REVISIONS EFFECTIVITY: ALL Revision 2 35-32-18 Page RTR-2 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SERVICE BULLETIN LIST Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins or service information letters for this CMM write the service bulletin or service information letter number and the date issued in the table below. SERVICE BULLETIN or SERVICE INFORMATION LETTER ISSUE DATE DATE INCORPORATED SIL-35-21 20030212 20040415 SIL-35-51 20060601 20111202 SIL-35-54 20060601 20111202 SIL-35-66 20061009 20111202 SIL-35-105 20070710 20111202 SIL-35-113 20080801 20111202 SIL-35-122 20090511 20111202 SIL-35-103 20091009 20111202 SIL-35-126 20100126 20111202 SIL-35-125 20100222 20111202 SIL-35-127 20100406 20111202 SIL-35-132 20100603 20111202 SIL-35-130 20100615 20111202 SIL-35-131 20100615 20111202 SB 5500-35-01 20110810 20111202 SB 5600-35-01 20110810 20111202 SERVICE BULLETIN or SERVICE INFORMATION LETTER ISSUE DATE DATE INCORPORATED SERVICE BULLETIN LIST EFFECTIVITY: ALL Revision 2 35-32-18 Page SBL-1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK SERVICE BULLETIN LIST EFFECTIVITY: ALL Revision 2 35-32-18 Page SBL-2 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL LIST OF EFFECTIVE PAGES Subject Page Date Subject Page Date Title Page TITLE-1 TITLE-2 TITLE-3 TITLE-4 RR-1 RR-2 RTR-1 20131227 20131227 20131227 20131227 20131227 20131227 20131227 Description & Operation (Continued) 11 20131227 RTR-2 SBL-1 SBL-2 LEP-1 LEP-2 LEP-3 LEP-4 LEP-5 LEP-6 TC-1 TC-2 TC-3 TC-4 TC-5 TC-6 INTRO-1 INTRO-2 INTRO-3 INTRO-4 INTRO-5 INTRO-6 INTRO-7 INTRO-8 1 2 3 4 5 6 7 8 9 10 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 12 13 14 15 16 17 18 19 20 21 22 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1025 1026 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 Record of Revisions Record of Temporary Revisions Service Bulletin List List of Effective Pages Table of Contents Introduction Description & Operation EFFECTIVITY: ALL Revision 2 Testing & Fault Isolation LIST OF EFFECTIVE PAGES Page LEP-1 20131227 35-32-18 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Subject Page Date Subject Page Date Schematics & Wiring Diagrams 2001 20131227 Assembly (Continued) 2002 3001 3002 3003 3004 3005 3006 3007 3008 4001 4002 4003 4004 5001 5002 5003 5004 5005 5006 6001 6002 6003 6004 6005 6006 7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011 7012 7013 7014 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 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20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 20131227 EFFECTIVITY: ALL Revision 2 LIST OF EFFECTIVE PAGES Page LEP-5 20131227 35-32-18 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 LIST OF EFFECTIVE PAGES Page LEP-6 20131227 35-32-18 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TABLE OF CONTENTS SUBJECT PAGE INTRODUCTION _____________________________________________ 1. Scope ................................................................................................... 2. Warning, Cautions, and Notes ............................................................. 3. General Recommendations .................................................................. 4. Product Support Services ..................................................................... 5. Abbreviations ........................................................................................ 6. Verification ............................................................................................ INTRO-1 INTRO-1 INTRO-3 INTRO-3 INTRO-4 INTRO-5 INTRO-7 DESCRIPTION & OPERATION _________________________________ 1. General ................................................................................................. 2. Leading Particulars ............................................................................... A. 5500 Series PCA .......................................................................... B. 5600 Series PCA .......................................................................... 3. Part Number Identification .................................................................... 4. Part Number Guidelines ....................................................................... 5. Purpose of Equipment .......................................................................... 6. Typical Installation ................................................................................ 7. Operation .............................................................................................. A. Respirator Regulator .................................................................... B. Cylinder ........................................................................................ C. Regulator Assembly ..................................................................... D. Harness Assemblies and Mask Assemblies in Fastener-Mounted Storage Bags ............................................. E. Outlet Assembly ........................................................................... F. Regulator Subassemblies ............................................................ 8. Optional PCA Mounting Bracket Set .................................................... 1 1 1 1 5 8 12 13 13 14 14 15 15 TESTING & FAULT ISOLATION _________________________________ 1. General ................................................................................................. 2. Reference Documents .......................................................................... 3. Special Tools, Fixtures, and Test Equipment ....................................... 4. Consumable Test Materials .................................................................. 5. Relief Valve Assembly Test .................................................................. A. Leakage ........................................................................................ B. Flow .............................................................................................. C. Pressure to Close ......................................................................... 6. Outlet Assembly Test ........................................................................... A. Full Flow (non-metered) Outlet Assemblies ................................. B. Leak Test of Test Setup ............................................................... C. Constant Flow (metered) “Precision” Type Outlet Assemblies ..... D. Constant Flow (metered) “Adjustable” Type Outlet Assemblies ... 7. Respirator Regulator Tests .................................................................. A. Demand Valve Assembly Leakage .............................................. B. Inward Leakage Test .................................................................... C. Outward Leakage Test ................................................................. D. Flow Test ...................................................................................... 8. Regulator Assembly Output Pressure Test .......................................... 9. Gauge Accuracy Test ........................................................................... 10. Valve Torque Test ................................................................................ 1001 1001 1002 1002 1004 1005 1005 1005 1005 1005 1006 1007 1007 1008 1009 1009 1010 1010 1011 1013 1015 1016 EFFECTIVITY: ALL Revision 2 17 17 19 21 35-32-18 Page TC-1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SUBJECT PAGE 11. PCA Final Test ..................................................................................... A. External Leakage ......................................................................... B. Functional Test ............................................................................. 12. Fault Isolation ....................................................................................... 1017 1017 1018 1018 SCHEMATICS AND WIRING DIAGRAMS __________________________ 2001 DISASSEMBLY ______________________________________________ 1. General ................................................................................................. 2. Special Tools, Fixtures, and Equipment ............................................... 3. General PCA Disassembly ................................................................... A. 5600 Series Only .......................................................................... B. 5500 & 5600 Series ...................................................................... C. 5500 Series Only .......................................................................... 4. Respirator Regulator Assembly Disassembly ...................................... A. Cover Assembly Removal, and Disassembly ............................... B. Diaphragm Removal ..................................................................... C. Deflector and Demand Valve Assembly Removal and Disassembly ............................................................................. D. General Disassembly ................................................................... 5. Regulator Port Device Removal and Disassembly ............................... A. Gauge ........................................................................................... B. Relief Valve Assembly .................................................................. C. Charging Valve ............................................................................. D. Safety Plug Assembly or Safety Outlet Assembly ........................ E. On/Off Valve ................................................................................. F. APN 800503-00, 5009-00, or 5009 Series Outlet Assembly ........ G. APN 5041-00 and 5041 Series Outlet Assembly ......................... H. APN 5507-00 and 5507 Series Outlet Assembly ......................... J. APN 10003566 Oxygen Coupling or APN 802856-01 Outlet Assembly ....................................................................... K. APN 5052-00 Outlet Assembly ..................................................... L. APN 36728-01 Outlet Assembly ................................................... M. APN 10006017 Outlet Assembly .................................................. N. APN 8572-02 Outlet Assembly ..................................................... P. APN 802863-02 Outlet Assembly ................................................. 6. General Regulator Disassembly ........................................................... A. 5500 & 5600 Series ...................................................................... B. 5500 Series Only .......................................................................... 3001 3001 3001 3001 3002 3002 3003 3003 3003 3003 CLEANING __________________________________________________ 1. General ................................................................................................. 2. Reference Documents .......................................................................... 3. Special Tools, Fixtures, and Equipment ............................................... 4. Discard ................................................................................................. 5. Cylinder Cleaning ................................................................................. A. External Cleaning ......................................................................... B. Internal Cleaning .......................................................................... 6. Passenger Mask Assemblies ............................................................... 7. Metallic Parts ........................................................................................ 8. Non-Metallic Parts ................................................................................ 4001 4001 4001 4002 4002 4004 4004 4004 4004 4004 4004 EFFECTIVITY: ALL Revision 2 3004 3004 3004 3004 3004 3005 3005 3005 3006 3006 3006 3007 3007 3007 3007 3007 3008 3008 3008 3008 35-32-18 Page TC-2 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SUBJECT PAGE 9. Optional Cylinder Mounting Bracket Assemblies ..................................... 4004 CHECK ____________________________________________________ 1. General ................................................................................................. 2. Reference Documents .......................................................................... 3. Special Tools, Fixtures, and Equipment ............................................... 4. PCA and PCA Components ................................................................. A. General ......................................................................................... B. Gauge ........................................................................................... C. Plates, Decals, Placards, and Labels ........................................... D. Harness Assemblies ..................................................................... E. Passenger Oxygen Mask Assemblies .......................................... 5. Cylinder Assembly ................................................................................ A. Composite Cylinder ...................................................................... B. DOT-3HT-1850 Steel Cylinder ..................................................... C. DOT-3AA-1800 Steel Cylinder ..................................................... 6. Optional PCA Mounting Bracket Set .................................................... 5001 5001 5002 5003 5003 5003 5003 5003 5003 5003 5004 5005 5005 5006 5006 REPAIR ____________________________________________________ 1. General ................................................................................................. 2. Reference Documents .......................................................................... 3. Special Tools, Fixtures, and Equipment ............................................... 4. Consumable Repair Materials .............................................................. 5. Repair ................................................................................................... 6. Steel Cylinder Paint Application ........................................................... A. Surface Preparation ..................................................................... B. Primer Application ........................................................................ C. Paint Application ........................................................................... 7. Composite Cylinder Paint Application .................................................. A. Surface Preparation ..................................................................... B. Paint Application ........................................................................... 8. Optional PCA Mounting Bracket Set .................................................... 6001 6001 6001 6001 6002 6003 6003 6003 6003 6004 6004 6004 6004 6005 ASSEMBLY _________________________________________________ 1. General.................................................................................................. 2. Reference Documents .......................................................................... 3. Special Tools, Fixtures, and Equipment ............................................... 4. Consumable Assembly Materials ......................................................... 5. Pre-Assembly Information .................................................................... 6. Outlet Assemblies ................................................................................ A. Constant Flow (metered) Type Outlet Assemblies ....................... B. Full Flow (non-metered) Type Outlet Assemblies ........................ 7. Respirator Regulator ............................................................................ A. General Assembly ........................................................................ B. Demand Valve Assembly ............................................................. C. Demand Valve Assembly Leak Test ............................................. D. Deflector ....................................................................................... E. Diaphragm .................................................................................... F. Cover Assembly ........................................................................... 8. Regulator Assembly ............................................................................. A. General Assembly ........................................................................ 7001 7001 7002 7002 7003 7004 7005 7005 7007 7009 7009 7009 7009 7010 7010 7010 7014 7014 EFFECTIVITY: ALL Revision 2 35-32-18 Page TC-3 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SUBJECT PAGE B. Safety Plug ................................................................................... C. Safety Outlet Assembly ................................................................ D. Charging Valve ............................................................................. E. On/Off Valve ................................................................................. F. Gauge ........................................................................................... G. Testing .......................................................................................... H. Final Assembly ............................................................................. 9. PCA Assembly ..................................................................................... A. Regulator Assembly ..................................................................... B. Regulator Assembly ..................................................................... C. Relief Valve Assembly .................................................................. D. Harness ........................................................................................ E. Respirator Regulator Assembly .................................................... F. Outlet Assemblies ........................................................................ G. Decal, Plate, Placard, and Label .................................................. 10. PCA Charging Procedure ..................................................................... A. PCA Charging Setup .................................................................... B. Charge the PCA ........................................................................... C. Disconnect the PCA ..................................................................... D. Testing .......................................................................................... 11. Final PCA Assembly ............................................................................. A. APN 801660-00 Harness Assembly ............................................. B. APN 801658-00 Harness Assembly ............................................. C. APN 801662-00 Harness Assembly ............................................. D. APN 801660-03, -05 Harness Assemblies ................................... E. APN 801807-01, -02, -03 Mask Storage Bag and Harness Assembly ................................................................... F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly ................................................................... G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly ................................................................... H. APN 805436-01 Mask Storage Bag and Harness Assembly ....... 7014 7014 7015 7015 7016 7016 7016 7017 7017 7017 7017 7018 7018 7018 7020 7022 7022 7022 7022 7022 7023 7023 7023 7023 7025 FITS AND CLEARANCES ______________________________________ 8001 SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES ____ 1. Special Tools, Fixtures, and Equipment ............................................... 2. Consumable Materials .......................................................................... 9001 9001 9003 ILLUSTRATED PARTS LIST ____________________________________ 1. Introduction ........................................................................................... A. How to Use This Section .............................................................. B. Numerical Index ........................................................................... C. Description of the Illustrated Parts List Entries ............................. Table 1 - PCA Configuration Matrix .......................................... D. Vendor Codes .............................................................................. 2. Overhaul Kits ........................................................................................ A. Obtaining Overhaul Kits ............................................................... B. 5500 Series PCA Overhaul Kit ..................................................... C. 5600 Series PCA Overhaul Kit ..................................................... 3. Numerical Index ................................................................................... 10001 10001 10001 10001 10001 10002 10008 10009 10009 10009 10010 10011 EFFECTIVITY: ALL Revision 2 7026 7026 7029 7031 35-32-18 Page TC-4 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SUBJECT PAGE 4. Detailed Parts List ................................................................................ Figure 1 - 5500 & 5600 Series Portable Cylinder Assembly .............. Figure 1A - 5500A Sub Series PCA ................................................... Figure 1B - 5500B Sub Series PCA ................................................... Figure 1C - 5500C Sub Series PCA ................................................... Figure 1D - 5500D Sub Series PCA ................................................... Figure 1E - 5500F, G, J, L, M, P, R, AND S Sub Series PCA ............ Figure 1F - 5500N and 5500Q Sub Series PCA ................................ Figure 1G - 5500T, V, AND W Sub Series PCA ................................. Figure 1H - 5600-1 and 5600-2 Sub Series PCA ............................... Figure 1J - 5600-8 and 5600-9 Sub Series PCA ............................... Figure 2 - 5500 and 5600 Series PCA Harness Assembly with Mask and Storage Bag ............... Figure 3 - P/N's 6379-2C, -2D and 800649-00, -01 Respirator Regulator Assembly ........................................ Figure 4 - P/N 5041-00 and 5041 Series Outlet Assembly ............... Figure 5 - P/N 5009-00 and 5009 Series and 800503-00 Outlet Assemblies ............................................................. Figure 6 - P/N 8572-00 Outlet Assembly .......................................... Figure 7 - P/N 5507-00 and 5507 Series Outlet Assembly ............... Figure 8 - P/N 5052-00 Outlet Assembly .......................................... Figure 9 - P/N 5510 Series and 803199-04 Regulator Assembly ......................................................... Figure 10 - P/N 802863-02 Outlet Assembly ...................................... Figure 11 - P/N 802856-01 Outlet Assembly ...................................... Figure 12 - P/N's 2661-03, -04 and 802821-01 Pressure Gauge Assembly ............................................... Figure 13 - P/N 36728-01 Outlet Assembly ........................................ 10046 10046 10050 10062 10070 10084 10090 10100 10104 10108 10118 SPECIAL PROCEDURES ______________________________________ 11001 REMOVAL __________________________________________________ 12001 INSTALLATION ______________________________________________ 13001 SERVICING _________________________________________________ 14001 STORAGE __________________________________________________ 1. General ................................................................................................. 2. Storage ................................................................................................. 3. Transportation ...................................................................................... A. Reference Documents .................................................................. B. Final Rule (49 CFR 173.302a(f)(2)(i) and (ii)) ............................. C. New US DOT HM2248 Requirements .......................................... D. New US DOT Compliant Procedures ........................................... E. Shipment of Cylinders .................................................................. F. Material Return Form ................................................................... G. Procedure for Measuring Residual Pressure ............................... 15001 15001 15001 15001 15001 15002 15002 15003 15003 15006 15007 EFFECTIVITY: ALL Revision 2 10128 10130 10134 10138 10142 10144 10148 10150 10154 10156 10158 10160 35-32-18 Page TC-5 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SUBJECT PAGE REWORK ___________________________________________________ 1. Incorporation of SIL-35-51................................................................... A. Summary ...................................................................................... B. Effectivity ...................................................................................... C. Accomplishment of SIL ................................................................. D. How to contact AVOX Systems .................................................... 2. Incorporation of SIL-35-54 ................................................................... A. Summary ...................................................................................... B. Effectivity ..................................................................................... C. Accomplishment of SIL ................................................................. D. How to contact AVOX Systems .................................................... 3. Incorporation of SB 5500-35-01 .......................................................... A. Summary ....................................................................................... B. Effectivity ....................................................................................... C. Accomplishment of SB .................................................................. D. How to contact AVOX Systems .................................................... 4. Incorporation of SB 5600-35-01 .......................................................... A. Summary ....................................................................................... B. Effectivity ....................................................................................... C. Accomplishment of SB .................................................................. D. How to contact AVOX Systems .................................................... EFFECTIVITY: ALL Revision 2 16001 16001 16001 16001 16003 16003 16005 16005 16005 16007 16007 16009 16009 16009 16017 16018 16020 16020 16020 16022 16024 35-32-18 Page TC-6 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL INTRODUCTION TASK 35-32-18-99F-801 1. Scope This manual establishes the user maintenance, overhaul, and service procedures for servicing the 5500 Series and 5600 Series Portable Cylinder Assemblies (PCA) described herein. Configurations of the 5500 and 5600 Series PCA's that are covered by this CMM include but are not limited to the following: AVOX P/N 5500-A1A-AB23A 5500-A1A-AE20B 5500-A1A-A15A 5500-A1A-A15D 5500-A1A-A23A 5500-A1A-BB20A 5500-A1A-BB23A 5500-A1A-BB25A 5500-A1A-BC30A 5500-A1A-BE20A 5500-A1A-BE20B 5500-A1A-BF10A 5500-A1A-BF20A 5500-A1A-BF20B 5500-A1A-BF23A 5500-A1A-BF23B 5500-A1A-BF23D 5500-A1A-BF25A 5500-A1A-BF25B 5500-A1A-BF30A 5500-A1A-BF30B 5500-A1A-B15A 5500-A1A-B20A 5500-A1A-C30B 5500-A1A-EE23A 5500-A1A-E20A 5500-A1A-E20B 5500-A1A-E20BK 5500-A1A-F20A 5500-A1A-F20B 5500-A1A-F20D 5500-A1A-F23A 5500-A1A-F25A 5500-A1A-F25AN 5500-A1A-G20B 5500-A1A-X0K 5500-A1A-YY0E 5500-A1A-Y0N 5500-A1B-F23A 5500-A1M-AA15B 5500-A1N-BF23A 5500-A1P-BF23A 5500-A1Q-B30AD 5500-A1Q-B30D EFFECTIVITY: ALL Revision 2 AVOX P/N 5500-A1Q-B30DA 5500-A1R-EE25A 5500-A1S-B15A 5500-A1S-B20A 5500-A1S-CC30A 5500-A1T-BF20B 5500-A1U-BF23A 5500-A1U-BF25A 5500-A1U-EE25A 5500-A1U-F25A 5500-A1U-F30AN 5500-A1V-BF20B 5500-A1V-BF23B 5500-A1V-BF25B 5500-A1V-F20BM 5500-A1W-BF15A 5500-A1W-BF23A 5500-A1W-BF25A 5500-A1W-BF30A 5500-A1X-BF20B 5500-A1X-FF23A 5500-A1Y-BF20B 5500-A3A-BF23A 5500-A5A-BG20B 5500-A6A-BF23A 5500-A6A-BF23B 5500-A6A-BG20B 5500-A6A-F20B 5500-A6P-FF23A 5500-A6S-B30A 5500-A6U-E30A 5500-A6W-BB15A 5500-A6W-BB23A 5500-A6W-BB25A 5500-A6W-FF15A 5500-A6W-FF23A 5500-A6W-F30AP 5500-A9A-B30A 5500-A9S-AC25A 5500-A9S-BF30A 5500-A9S-G30A 5500-A9W-EE25A 5500-A9X-F23A 5500-B1A-BE20B AVOX P/N 5500-B1A-BF20A 5500-B1A-BF20B 5500-B1A-BF20D 5500-B1A-BF23A 5500-B1A-BF23B 5500-B1A-BF25A 5500-B1A-BF30A 5500-B1A-B30A 5500-B1A-CF23A 5500-B1A-CF25A 5500-B1A-C20A 5500-B1A-E20A 5500-B1A-FF20A 5500-B1A-F20D 5500-B1A-F23A 5500-B1A-F30A 5500-B1A-YY0E 5500-B1A-Y0P 5500-B1S-B20A 5500-B1S-B20AP 5500-B1U-BF23A 5500-B1V-BE20B 5500-B1V-BF20B 5500-B1W-BF10A 5500-B1W-BF20A 5500-B1X-YY0E 5500-B1X-Y0E 5500-B3B-F25A 5500-B6A-BF23B 5500-B6A-F23B 5500-B6C-BF25A 5500-B6U-BF25A 5500-B6U-F30AN 5500-B6X-X0K 5500-C1A-BB20B 5500-C1A-BF20A 5500-C1A-BF20B 5500-C1A-BF20D 5500-C1A-BF23A 5500-C1A-BF23B 5500-C1A-BF23D 5500-C1A-BF30A 5500-C1A-BG23A 5500-C1A-B23A AVOX P/N 5500-C1A-EG23A 5500-C1A-EY20BM 5500-C1A-E20BN 5500-C1A-E23AN 5500-C1A-FF20A 5500-C1A-FF23A 5500-C1A-FG23A 5500-C1A-FH23A 5500-C1A-FY30BN 5500-C1A-F20B 5500-C1A-F20BN 5500-C1A-F23A 5500-C1A-F23AK 5500-C1A-F23AP 5500-C1A-F25A 5500-C1A-X0K 5500-C1A-YY0E 5500-C1A-YY0EE 5500-C1A-YY0N 5500-C1A-Y0E 5500-C1A-Y0EE 5500-C1A-Y0EN 5500-C1A-Y0N 5500-C1A-Y0P 5500-C1B-BF23D 5500-C1B-E25A 5500-C1N-BF23A 5500-C1S-BF20A 5500-C1S-BY20AE 5500-C1S-B20AE 5500-C1S-B20AP 5500-C1S-B23A 5500-C1S-F23A 5500-C1T-BF20B 5500-C1T-F20BM 5500-C1U-BF23A 5500-C1U-BF25A 5500-C1U-BF30A 5500-C1U-B23AN 5500-C1U-B25A 5500-C1U-FF23A 5500-C1U-F20AN 5500-C1U-F23A 5500-C1U-F30AN 35-32-18 AVOX P/N 5500-C1V-FG20B 5500-C1V-FY30AN 5500-C1V-FY30BN 5500-C1V-F20BM 5500-C1V-F30AN 5500-C1V-F30BN 5500-C1V-G30BN 5500-C1W-BF15A 5500-C1W-BF23A 5500-C1W-BF30A 5500-C1W-FF20A 5500-C1W-FF30A 5500-C1X-BF20B 5500-C1X-Y0N 5500-C1Y-BF20B 5500-C6A 5500-C6A-BF15A 5500-C6A-BF20A 5500-C6A-BF20B 5500-C6A-BF23A 5500-C6A-BF23B 5500-C6A-BF23D 5500-C6A-BF25A 5500-C6A-BG30B 5500-C6A-EF20A 5500-C6A-F20A 5500-C6A-F20AR 5500-C6A-F23AE 5500-C6A-F30A 5500-C6A-F30AE 5500-C6A-F30AN 5500-C6A-G30AN 5500-C6A-YY0N 5500-C6A-Y0N 5500-C6E-BF23D 5500-C6R-BF23D 5500-C6T-G20B 5500-C6U-BF30A 5500-C6U-F23AP 5500-C6U-F30AN 5500-C6W-FF23A 5500-C6X-BF23D 5500-C9A-BF20A 5500-C9A-BF20B INTRODUCTION Page INTRO-1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Scope (Continued) AVOX P/N 5500-C9A-E30A 5500-C9A-FF10A 5500-C9S-F30A 5500-C9U-F30AN 5500-C9U-H20A 5500-C9W-FF10A 5500-C9W-Y0E 5500-C9X-BB20A 5500-D1A-BF23A 5500-D1A-E20A 5500-D1A-E25A 5500-D1A-F23A 5500-D1A-YY0E 5500-D1A-YY0P 5500-D1A-Y0E 5500-D1A-Y0N 5500-D1A-Y0P 5500-D1P-CC20A 5500-D1W-BB15A 5500-D1W-BF23A 5500-D1X-Y0E 5500-D1X-Y0N 5500-D6A 5500-D6A-YY0E 5500-D6A-YY0N 5500-D6A-Y0E 5500-D6A-Y0N 5500-D6P-BF25A 5500-D6X-HH30A 5500-F1X-FH20A 5500-F6A-BB30A 5500-F6A-Y0N 5500-G1A-BB20A 5500-G1A-B23A 5500-G1A-F20A 5500-G1A-Y0N 5500-G1A-Y0P 5500-G1W-EE30A 5500-J1A-ABE20B 5500-J1A-BBF20A 5500-J1A-BBF20B 5500-J1A-BBF23A AVOX P/N 5500-J1A-BEG20B 5500-J1A-BFL23A 5500-L1W-BBF23A 5500-L6C-BBF23A 5500-L6C-BBF25A 5500-L6U-BBF25A 5500-L6W-BBF25A 5500-L6W-BEF23A 5500-L6W-FF23AP 5500-M1A-BBB20B 5500-M1A-BH23A 5500-M1A-BH23AN 5500-M1A-FFF25A 5500-M1A-LLL30A 5500-M1A-X0K 5500-M1W-BF23AM 5500-M6W-BBF10A 5500-M6W-FF23AN 5500-M6W-FF23AP 5500-N6S-BF10A 5500-P6U-EEE20A 5500-Q6X-BF10A 5500-Q6X-BF23A 5500-Q6X-F5AM 5500-Q6X-H10AM 5500-Q6X-YY0E 5500-R6A 5500-S1X-BBF10A 5500-S6X-BBF10A 5500-S6X-YY0E 5500-S6X-YY0N 5500-S9X-YYY0E 5500-S9X-YY0E 5500-T2A-CC30B 5500-T2A-YY0N 5500-T2A-Y0E 5500-T2A-Y0N 5500-T2A-Y0T 5500-T2W-BF25AN 5500-T2W-FF30A 5500-V2X 5500-W2A-BF25AN AVOX P/N 5500-W2W-BF25AN 5600-1A1A-X0K 5600-1B1A-E20B 5600-1B1A-F23A 5600-1B1A-X0K 5600-1C1A-BF23A 5600-1C1A-B20A 5600-1C1A-B20B 5600-1C1A-B23A 5600-1C1A-E20A 5600-1C1A-E20B 5600-1C1A-E20D 5600-1C1A-E23A 5600-1C1A-E23B 5600-1C1A-F20A 5600-1C1A-F20B 5600-1C1A-F23A 5600-1C1A-F23B 5600-1C1A-F25A 5600-1C1A-X0K 5600-1C1A-X0M 5600-1C1A-Y0M 5600-1C1B-X0K 5600-1C1B-X0M 5600-1C1B-Y0M 5600-1C6A-E20A 5600-1C6A-F23A 5600-1C6A-F23B 5600-1C6A-X0K 5600-1C9A-F30A 5600-1C9F-F30A 5600-1D1A-F23A 5600-1D1A-F30A 5600-1D6A-E20A 5600-1G1A-F20A 5600-1M1A-BF23A 5600-1M1A-F20BM 5600-2A1A-B23B 5600-2A1A-F23A 5600-2B1A-E20A 5600-2B1A-F20A 5600-2B1A-Y0E AVOX P/N 5600-2C1A-B20B 5600-2C1A-B23A 5600-2C1A-C20A 5600-2C1A-E20A 5600-2C1A-E20B 5600-2C1A-E20C 5600-2C1A-E20D 5600-2C1A-E23A 5600-2C1A-E23B 5600-2C1A-F20A 5600-2C1A-F23A 5600-2C1A-F23D 5600-2C1A-F30A 5600-2C1A-G25A 5600-2C1A-X0K 5600-2C1A-X0M 5600-2C1A-Y0M 5600-2C1A-Y0N 5600-2C1B-X0K 5600-2C5A-E20B 5600-2C5A-X0K 5600-2C6A-B23A 5600-2C6A-F23A 5600-2C6A-X0K 5600-2C9F-X0K 5600-2D1A-X0K 5600-2D1B-X0K 5600-2G1A-B20B 5600-2J1A-BF23A 5600-2M1A-BF23A 5600-2M1A-BG23A 5600-8B6A-X0K 5600-8B9A-X0K 5600-8C1A-F23A 5600-8C1A-X0K 5600-8C1B-F23A 5600-8C6A-F23A 5600-8C6A-X0K 5600-8D1A-X0K 5600-8D1A-Y0N 5600-8G2A-X0K 5600-8G6A-X0K AVOX P/N 5600-9A1A-B25A 5600-9A1A-X0K 5600-9B2A-X0K 5600-9B6A-X0K 5600-9C1A-E25A 5600-9C1A-F20A 5600-9C1A-F20B 5600-9C1A-F23A 5600-9C1A-X0K 5600-9C1A-Y0E 5600-9C1A-Y0N 5600-9C1B-X0K 5600-9C1C-BF23A 5600-9C6A-X0K 5600-9C6A-Y0K 5600-9C9A-F10A 5600-9C9A-F30A 5600-9D1A-E20B 5600-9D1A-E30A 5600-9D1A-F23A 5600-9D1A-G30A 5600-9D1A-X0K 5600-9D1A-Y0N 5600-9D1B-X0K 5600-9D6A-B5A 5600-9D6A-X0K 5600-9D6A-Y0E 5600-9D9A-X0K 5600-9G1A-X0K 5600-9J6A-F30AN 5600-9L6C-BF25A 5600-9M1A-F23AM 5600-9M1A-G20BN 5600-9M1A-HH20A 5600-9M6A-BF30A 5600-9M6A-FF30A 5600-9M6A-F30AE 5600-9M6A-F30AN 5600-9M9F-F30AN 5600-9P1A-Y0EN 5600-9P6A-F30AN 5600-9T1A-F25A This manual provides the following information: A. Warnings, Cautions, and Notes to be followed while performing service on the 5500 and 5600 Series PCA. B. The proper sequence of operations to be performed on the defined equipment. C. Specifications and a list of the tools, equipment, and materials for maintenance, check, test, and repair of the 5500 and 5600 Series PCA. EFFECTIVITY: ALL Revision 2 35-32-18 INTRODUCTION Page INTRO-2 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Warnings, Cautions, and Notes The Warnings, Cautions and Notes call attention to important information. A. Warnings Warnings call attention to the use of materials, processes, methods, procedures or limits which must be followed exactly to avoid personal injury or death. B. Cautions Cautions call attention to methods and procedures which must be followed to avoid damage to the equipment. C. Notes Notes call attention to methods that make the job easier. 3. General Recommendations WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH. A. Read and understand all the information in this manual before performing any procedures on the PCA. Perform all procedures in the sequence of operations given. Do not attempt to perform any of the procedures in this manual unless you are trained and qualified in the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with all applicable government regulations. WARNING: FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. B. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or due to equipment failure, the released energy can be highly destructive if not properly controlled. Do not perform any procedure on an unsecured, charged, cylinder assembly. Also, while oxygen is not a flammable material, it will accelerate combustion and must be considered a fire hazard. Refer to paragraph 3.C. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools. EFFECTIVITY: ALL Revision 2 35-32-18 INTRODUCTION Page INTRO-3 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. General Recommendations (Continued) D. Many commonly used materials may react violently in the presence of high pressure oxygen. Only equipment and materials known to be compatible with oxygen should be used. Do not substitute other equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they look the same. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. E. Some substances, such as cleaning, repair, and assembly materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR OVERHAUL PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO THE EYES. F. Use eye protection at all times during all service or overhaul procedures. 4. Product Support Services A. Technical Documentation for AVOX Systems products is provided by: Civilian operators: ZODIAC-Services Europe Military operators: AVOX Systems Inc. Yann Lainé 7, Avenue du Parana B. P. 303 91958 Courtaboeuf cedex France Email: Yann.Laine@zodiacaerospace.com Technical Publications Department 225 Erie Street Lancaster, NY 14086-9502 Telephone: 1-716-686-1614 FAX: 1-716-681-1089 Email: TechPub.AVOX@zodiacaerospace.com B. Product support services including technical support for products covered by this document are provided by ZODIAC Services. ZODIAC SERVICES EUROPE ZODIAC SERVICES ASIA Celine Melloul Product Support Manager 7, avenue du Parana BP 303 91958 COURTABOEUF cedex FRANCE Phone: +33 1 64 86 53 33 Fax: +33 1 64 86 69 85 Cyril Coutou Product Support Engineer 36 Loyang Drive SINGAPORE 508949 celine.melloul@zodiacaerospace.com www.zodiacaerospace.com cyril.coutou@zodiacaerospace.com www.zodiacaerospace.com EFFECTIVITY: ALL Revision 2 Phone : Cell: Fax: ZODIAC SERVICES AMERICAS Ruben Membrila Technical Support Engineer 6734 Valjean Ave. Van Nuys, CA 91406 USA +65 6579 2251 +65 9770 5059 +65 6579 2231 Phone: Fax: +1 818 435 0928 x2928 +1 818 435 0960 ruben.membrila@zodiacaerospace.com www.zodiacaerospace.com 35-32-18 INTRODUCTION Page INTRO-4 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Product Support Services (Continued) C. Product support services including repair, overhaul, and replacement parts covered by this document are provided by Zodiac Services. EUROPE: ZSE ZODIAC SERVICES EUROPE 7, avenue du Parana BP 303 91958 COURTABOEUF Cedex FRANCE Phone: +33 1 64 86 69 69 AOG: +33 1 49 75 45 73 Fax: +33 1 64 86 69 79 MIDDLE EAST: INSME IN-SERVICES MIDDLE EAST Abu Dhabi International Airport Cargo Village Area P.O. Box 106675 ABU DHABI` UNITED ARAB EMIRATES Phone: +(971)-2575 7088 AOG: +(971)-5064 20034 Fax: +(971)-2575 8482 UNITED KINGDOM: ZAU USA: ZSU ZODIAC Aerospace UK Unit 9, Blackwell Drive Springwood Industrial Estate BRAINTREE Essex CM72QJ England Phone: +44 (0)1376 329 194 Fax: +44 (0)1376 340 734 ZODIAC SERVICES AMERICAS 4900 St Joe Boulevard Building 200, Suite 400 COLLEGE PARK, GA 30337 USA Phone: +1 678 228 8153 AOG: +1 800 879 0411 Fax: +1 818 994 7901 ASIA: ZSS ZODIAC SERVICES ASIA 36, Loyang Drive SINGAPORE 508949 Phone: +65 6546 9792 AOG: +65 9770 5061 Fax: +65 6579 2231 5. Abbreviations The following is a list of abbreviations found in this manual. ABBREVIATION DEFINITION OF ITEM Al ALT AR ANPT APN BKDN Br °C CAD cc ccm CFR CGA CID cm cm² CMM CONFIG CRA CRES cu ft Aluminum Alternate As Required Aeronautical National Taper Pipe Thread AVOX Part Number Breakdown Brass Degrees Celsius Cadmium cubic centimeter cc per minute Code of Federal Regulations Compressed Gas Association Commercial Item Description centimeter square centimeter Component Maintenance Manual Configuration Cylinder and Regulator Assembly Corrosion Resistant Steel cubic feet EFFECTIVITY: ALL Revision 2 35-32-18 INTRODUCTION Page INTRO-5 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Abbreviations (Continued) ABBREVIATION DEFINITION OF ITEM CYL DET DIA DOT EFF e.g. °F FAA FAR FED STD Fig or FIG ft ft² gm Hg ID i.e. in. in⋅lb IPL kg kPa lbs LNG lpm m MAX mg Min MIN ml mm MPa MSDS N N/A NHA N⋅m No. or NO. NP NTPD Cylinder Detailed Diameter Department of Transportation Effectivity example given Degrees Fahrenheit Federal Aviation Administration (USA) Federal Aviation Regulations (USA) Federal Standard Figure feet square feet grams Mercury Identification or Inside Diameter that is inch inch-pound Illustrated Parts List kilogram kiloPascal pounds Long liters per minute meter Maximum milligram minute Minimum milliliter millimeter MegaPascal Material Safety Data Sheet Newton Not Applicable Next Higher Assembly newton-meter Number Not Procurable Normal Temperature and Pressure Dry [760 mm Hg, 70°F (21.1°C)] Outside Diameter Optional Paragraph Passenger Portable Cylinder Assembly Part Number pounds per square inch absolute pounds per square inch gauge OD OPT PARA PAX PCA P/N psia psig EFFECTIVITY: ALL Revision 2 35-32-18 INTRODUCTION Page INTRO-6 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Abbreviations (Continued) ABBREVIATION DEFINITION OF ITEM PTFE REG REPLD REPLS SB SUPSD SUPSDS TC THD THK thru TOT TYP or Typ UNF U.S. or US USA VAC W/ or w/ WC W/O or w/o Wt or wt polytetrafluoroethylene Regulator Replaced Replaces Service Bulletin Superseded Supersedes Transport Canada Thread Thick through Total Typical United National Fine (Thread) United States United States of America Vacuum With Water Column Without Weight 6. Verification Section Testing and Fault Isolation Disassembly Assembly EFFECTIVITY: ALL Revision 2 Date December 27, 2013 December 27, 2013 December 27, 2013 35-32-18 INTRODUCTION Page INTRO-7 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 INTRODUCTION Page INTRO-8 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL DESCRIPTION AND OPERATION TASK 35-32-18-870-801 1. General This section describes the components and operation of the 5500 Series and 5600 Series Portable Cylinder Assemblies (PCA). Information about part numbers, and how to order Portable Cylinder Assemblies is also presented in this section. Refer to Figure 1 for an illustration of a typical PCA. NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. 5500 & 5600 Series Portable Cylinder Assembly (5600 Series PCA Pictured) Figure 1 TASK 35-32-18-870-802 2. Leading Particulars Subtask 35-32-18-870-001 A. 5500 Series PCA The leading particulars for the 5500 Series PCA are shown in Tables 1 and 2. Leading particulars and weight data are subject to change without notice. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Leading Particulars (Continued) A. 5500 Series PCA (Continued) Table 1 5500 Series PCA Leading Particulars PCA Envelope Dimensions CYLINDER & REGULATOR ASSEMBLY OUTLET ASSEMBLY Dimensions in. (cm) Callout Code (Refer to Fig. 2) A (Typ) Dimensions in. (cm) B (Max) C (Max) D (Typ) E (Typ) Callout Code (Refer to Fig. 2) F (Typ) A, J 3.6 (9.1) 9.3 (23.6) 13.0 (33.0) 2.5 (6.4) 2.3 (5.8) A 2.50 (6.35) B, L 3.6 (9.1) 13.4 (34.0) 17.3 (43.9) 2.5 (6.4) 2.3 (5.8) B 2.69 (6.81) C, M 3.6 (9.1) 18.9 (48.0) 22.6 (57.4) 2.5 (6.4) 2.3 (5.8) C 3.10 (7.90) D, N, P 5.3 (13.5) 18.3 (46.5) 22.6 (57.4) 2.6 (6.6) 3.1 (7.9) D 2.56 (6.50) F, Q 6.8 (17.3) 19.3 (49.0) 23.4 (59.4) See Note See Note E 2.03 (5.16) G 6.8 (17.3) 23.5 (59.7) 27.6 (70.1) See Note See Note K 0.81 (2.06) R 3.6 (9.1) 18.8 (47.8) 22.6 (57.4) 2.5 (6.4) 2.3 (5.8) L 2.50 (6.35) S 9.0 (22.9) 29.8 (75.7) 33.7 (85.6) 4.0 (10.2) 5.0 (12.7) M 2.00 (5.08) T 3.6 (9.1) 18.8 (47.8) 22.8 (57.9) 2.5 (6.4) 2.3 (5.8) N 2.25 (5.72) V 6.7 (17.0) 20.2 (51.3) 24.4 (62.0) 3.5 (8.9) 3.9 (9.9) P 2.25 (5.72) W 3.6 (9.1) 18.8 (47.8) 22.8 (57.9) 2.5 (6.4) 2.3 (5.8) R 2.81 (7.14) S 2.22 (5.64) T 1.75 (4.45) NOTE: For this dimension, contact AVOX Systems Customer Service. PCA Weight...................................................... High Pressure Relief US DOT-3AA-1800 Steel Cylinder.................... US DOT-3HT-1850 Steel Cylinder.................... US DOT-E-8162-1850 Composite Cylinder...... Operating Pressure Range................................. Operating Temperature Range........................... Clamp Weight WWD-120 (APN 13160-00).............................. WWD-176 (APN 13161-00).............................. WWD-224 (APN 13162-00).............................. EFFECTIVITY: ALL Revision 2 Refer to Table 2 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C) 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C) 2500 - 2775 psig (17.24 - 19.13 MPa) 150 - 1850 psig (1.03 - 12.76 MPa) -60 to +160°F (-51 to 71°C) 0.069 lbs (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft cylinders) 0.087 lbs (39.6 gm) each (used w/ 22 cu ft cylinders) 0.114 lbs (51.6 gm) each (used w/ 29, 39, 49 cu ft cylinders) 35-32-18 Page 2 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Leading Particulars (Continued) A. 5500 Series PCA (Continued) Table 1 (Continued) 5500 Series PCA Leading Particulars Regulator Assembly Available Configurations 2 Outlet Ports ............................................................ 3 Outlet Ports ............................................................ Material of Construction Aluminum .................................................................. Brass ......................................................................... Weight ......................................................................... Output Pressure .......................................................... Lock-up Pressure ........................................................ (Outlet Pressure At Zero Flow) Low Pressure Relief Free Flow Rate (nominal) ......................................... Opening Pressure ..................................................... Reseating Pressure .................................................. Cylinder Material of Construction US DOT-3AA-1800 .................................................... US DOT-3HT-1850 .................................................... US DOT-E-8162-1850 ............................................... Thread Size APN 6084-01, -02, -03, -20 Steel Cylinders .............. APN 6084-04, -05, -06, -07, -34 Steel Cylinders ....... APN 21507-06 Composite Cylinder ........................... US DOT Approval Type Steel ........................................................................... Composite .................................................................. Maximum Gas Storage Pressure US DOT-3AA-1800 Steel Cylinder ............................. US DOT-3HT-1850 Steel Cylinder ............................. US DOT-E-8162-1850 Composite Cylinder ............... Service Life ................................................................. Weight ......................................................................... Accessories Masks (Typical) Constant Flow Type DUO-SEAL Mask ................................................ DUO-SEAL Mask w/ flow indicator and microphone ............................... SKY MASK w/ indicator ....................................... Disposable Mask .................................................... PAX Mask ............................................................... PCA Mounting Bracket Set ......................................... EFFECTIVITY: ALL Revision 2 APN's 5510-00, -03, -04, -07, -10, -13, -14,-17, -20 and 803199-04 APN's 5510-05, -09, -15, -19 APN's 5510-00, -03, -04, -05, -07, -09 (After Apr 1/82, aluminum regulators were not procurable and are not repairable. Refer to Figure 2, Sheet 1.) APN's 5510-10, -13, -14, -15, -17, -19, -20, -22 and 803199-04, -05 Refer to Table 2 55 ±2 psig (0.38 ±0.01 MPa) 75 psig (0.52 MPa) maximum 300 lpm NTPD at 135 psig (0.93 MPa) More than 90 psig (0.62 MPa) Less than or equal to 90 psig (0.62 MPa) Steel Steel Fiber-Wrapped Aluminum 0.500 - 14 ANPT 1.00 - 11.5 ANPT 0.750 - 16UNF-2B DOT-3AA-1800 or DOT-3HT-1850 DOT-E-8162-1850 1800 psig (12.41 MPa) at 70°F (21°C) 1850 psig (12.76 MPa) at 70°F (21°C) 1850 psig (12.76 MPa) at 70°F (21°C) Refer to the CHECK section Refer to Table 2 APN 28312 Series APN 28316 Series APN 28314 Series APN 28301 Series APN 289-601 Series (Refer to CMM 35-22-26) APN 289-701 Series (Refer to CMM 35-22-27) APN 289-801 Series (Refer to CMM 35-22-28) APN's 36758-11, 36758-12 and 36758-22 (Refer to Paragraph 8.) 35-32-18 Page 3 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Leading Particulars (Continued) A. 5500 Series PCA (Continued) Table 2 5500 Series PCA Weight Data CYLINDER AND REGULATOR ASSY Cyl P/N (Capacity in cu ft / liters) Regulator P/N (Material) (Note 1) Charged Weight (Cyl & Reg Only) lbs (gm) 5510-00 (Aluminum) 5510-10 (Brass) 5510-00 (Aluminum) 5510-10 (Brass) 5510-00 (Aluminum) 5510-10 (Brass) 5510-03 (Aluminum) 5510-13 (Brass) 5510-03 (Aluminum) 5510-13 (Brass) 5510-03 (Aluminum) 5510-13 (Brass) 4.88 (2214) 5.76 (2613) 6.31 (2862) 7.19 (3261) 8.62 (3910) 9.50 (4309) 14.44 (6550) 15.32 (6949) 21.04 (9544) 21.92 (9943) 28.84 (13 082) 29.72 (13 481) 3.00 (1361) 5510-05 (Aluminum) 5510-15 (Brass) 4.88 (2214) 5.76 (2613) 6084-02 (7.15 / 202) 4.19 (1901) 5510-05 (Aluminum) 5510-15 (Brass) 6.31 (2862) 7.19 (3261) 6084-20 (Note 2) (11 / 311) 6.18 (2803) 5510-05 (Aluminum) 5510-15 (Brass) 8.62 (3910) 9.50 (4309) 6084-04 (22 / 623) 10.90 (4944) 5510-07 (Aluminum) 5510-17 (Brass) 14.44 (6550) 15.32 (6949) 10.90 (4944) 5510-09 (Aluminum) 5510-19 (Brass) 14.44 (6550) 15.32 (6949) 17.80 (8074) 5510-17 (Brass) 21.92 (9943) 6.18 (2803) 5510-20 (Brass) 9.50 (4309) 34.00 (15 422) 5510-19 (Brass) 45.90 (20 820) 21507-06 (11 / 311) 2.40 (1089) 803199-04 (Brass) 5.42 (2459) 21507-05 (40 / 1.133) 6.7 (3039) 803199-04 (Brass) 12.1 (5489) 21507-06 (11 / 311) 2.40 (1089) 803199-05 (Brass) 5.42 (2459) 6084-01 (4.25 / 120) 6084-02 (7.15 / 202) 6084-20 (Note 2) (11 / 311) 6084-04 (22 / 623) 6084-06 (38.4 / 1.087) 6084-07 (48.3 / 1.368) 6084-01 (4.25 / 120) 6084-04 (22 / 623) 6084-06 (38.4 / 1.087) 6084-20 (Note 2) (11 / 311) 6084-34 (115 / 3.256) Cyl Weight Empty lbs. (gm) 3.00 (1361) 4.19 (1901) 6.18 (2803) 10.90 (4944) 17.80 (8074) 23.37 (10 601) HARNESS ASSY OUTLET ASSY Part No. Weight lbs (gm) Part No. 801660-00 801658-00 801662-00 801660-01 801660-03 801660-05 801663-00 803177-03 805436-01 801808-05 801807-01 801808-01 801807-02 0.09 (40.8) 0.46 (208.7) 0.34 (154.2) 0.10 (45.4) 0.14 (63.5) 0.12 (54.4) 0.03 (13.6) 0.50 (226.8) 0.69 (313.0) 0.90 (408.2) 0.91 (412.8) 0.66 (299.4) 0.94 (426.4) 5009 Series 5041 Series 5052-00 5507 Series 8572-02 6818-01 800503-00 802856-01 36728-01 (Note 3) 802863-02 10006017 10008298 801807-03 801808-02 801808-03 803177-01 803177-02 801808-07 0.91 (412.8) 0.69 (313.0) 0.67 (304.0) 0.50 (226.8) 0.50 (226.8) 0.60 (272.2) Weight lbs (gm) 0.05 (22.7) 0.09 (40.8) 0.20 (90.7) 0.08 (36.2) 0.07 (31.8) 0.01 (4.5) 0.05 (22.7) 0.06 (27.2) 0.06 (27.2) 0.10 (45.4) 0.06 (27.2) 0.07 (31.8) Note 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable. Refer to Figure 2, Sheet 1 Note 2: Cylinder P/N 6084-20 replaces cylinder P/N 6084-03. Note 3: Outlet APN 36728-01 replaces outlet APN DPB153. After Jan 01/01 APN DPB153 was not procurable. EFFECTIVITY: ALL Revision 2 35-32-18 Page 4 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Leading Particulars (Continued) Subtask 35-32-18-870-002 B. 5600 Series PCA The leading particulars for the 5600 Series PCA are shown in Tables 3 and 4. Leading particulars and weight data are subject to change without notice. Table 3 5600 Series PCA Leading Particulars CYLINDER AND REGULATOR ASSEMBLY ENVELOPE DIMENSIONS DIMENSIONS (See Below) in. (cm) A B C D E (Typ) (Max) (Max) (Typ) (Typ) 3.6 9.3 13.0 1.8 2.3 A, J (9.1) (23.6) (33.0) (4.6) (5.8) 3.6 13.4 17.1 2.5 2.3 B (9.1) (34.0) (43.4) (6.4) (5.8) 3.6 18.9 22.6 2.5 2.3 C, M (9.1) (48.0) (57.4) (6.4) (5.8) 5.3 18.3 22.6 2.6 3.1 D, P (13.5) (46.5) (57.4) (6.6) (7.9) 6.8 19.3 23.4 3.4 3.9 F (17.3) (49.0) (59.4) (8.6) (9.9) 6.8 23.5 27.6 See 3.9 G (17.3) (59.7) (70.1) Note (9.9) 3.6 13.4 17.1 2.5 2.3 L (9.1) (34.0) (43.4) (6.4) (5.8) 5.3 18.3 22.6 2.6 3.1 N (13.5) (46.5) (57.4) (6.6) (7.9) 3.6 18.8 22.8 2.5 2.3 T (9.1) (47.8) (57.9) (6.4) (5.8) 3.6 18.8 22.8 2.5 2.3 X (9.1) (47.8) (57.9) (6.4) (5.8) NOTE: For this dimension, contact AVOX Systems Customer Service. Callout Code (Refer to Fig. 3) PCA Weight .......................................... High Pressure Relief ............................. Operating Pressure Range ................... Operating Temperature Range ............. Clamp Weight WWD-120 (APN 13160-00) ................ WWD-176 (APN 13161-00) ................ WWD-224 (APN 13162-00) ................ EFFECTIVITY: ALL Revision 2 G (Max) 4.7 (11.9) 4.7 (11.9) 4.7 (11.9) 5.5 (14.0) 6.3 (16.0) 6.3 (16.0) 4.7 (11.9) 5.5 (14.0) 4.7 (11.9) 4.7 (11.9) H (Max) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) 3.4 (8.6) OUTLET ASSEMBLY DIMENSIONS (See Below) Callout in. (cm) Code (Refer to F Fig. 3) (Typ) 2.50 A (6.35) 2.69 B (6.83) 3.10 C (7.90) 2.56 D (6.50) 2.03 E (5.16) 0.81 K (2.06) 2.00 M (5.08) 2.25 N (5.72) 2.25 P (5.7) Refer to Table 4 2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165°F (71.1 - 73.9°C) 150 - 1800 psig (1.03 - 12.41 MPa) -60 to +160°F (-51 to 71°C) 0.069 lbs (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft cylinders) 0.087 lbs (39.6 gm) each (used w/ 22 cu ft cylinders) 0.114 lbs (51.6 gm) each (used w/ 39, 49 cu ft cylinders) 35-32-18 Page 5 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Leading Particulars (Continued) B. 5600 Series PCA (Continued) Table 3 (Continued) 5600 Series PCA Leading Particulars Regulator Assembly Available Configurations 2 Outlet Ports ............................................................. 3 Outlet Ports ............................................................. Material of Construction Aluminum ................................................................... Brass .......................................................................... Weight .......................................................................... Output Pressure ........................................................... Lock-up Pressure ......................................................... (Outlet Pressure at Zero Flow) Low Pressure Relief Free Flowrate (nominal) ............................................ Opening Pressure ...................................................... Reseating Pressure ................................................... Cylinder Material of Construction ............................................... Thread Size APN 6084-01, -02, -20 Cylinders ................................ APN 6084-04, -06, -07 Cylinders ................................ US DOT Approval Type ............................................... Maximum Gas Storage Pressure ................................. Service Life .................................................................. Weight .......................................................................... Respirator Regulator Assembly Configurations Demand Type ............................................................ Demand/Pressure-Demand Type .............................. Inlet Pressure Range ................................................... Outlet Flow Demand Type ............................................................ Demand, Pressure-Demand Type ............................. Accessories Mask (Typical) Demand, Demand/Pressure-Demand Mask .............. Constant Flow Mask DUO-SEAL Mask .................................................. DUO-SEAL Mask w/ flow indicator and microphone ................................ SKY MASK Mask w/ indicator ............................... Disposable Mask ...................................................... PAX Mask ............................................................... Bracket Assembly ....................................................... EFFECTIVITY: ALL Revision 2 APN's 5510-00, -03, -08, -10, -13, -18 APN's 5510-05, -15, -19 APN's 5510-00, -03, -05, -08 (After Apr 1/82, aluminum regulators were not procurable and are not repairable. Refer to Figure 3, Sheet 1.) APN's 5510-10, -13, -15, -18, -19, and 803199-04, -05 Refer to Table 4 55 ±2 psig (0.38 ±0.01 MPa) 75 psig (0.52 MPa) maximum 300 lpm NTPD at 135 psig (0.93 MPa) More than 90 psig (0.62 MPa) Less than or equal to 90 psig (0.62 MPa) Steel 0.500 - 14 ANPT 1.00 - 11.5 ANPT DOT 3AA-1800 1800 psig (12.41 MPa) at 70°F (21°C) Refer to the CHECK section Refer to Table 4 APN's 6379-2C and 6379-2D APN's 800649-00 and 800649-01 35 - 60 psig (0.24 - 0.41 MPa) 20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa) 20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa) APN's 10100 and 10800 Series (Refer to CMM 35-10-71) APN 28312 Series APN 28316 Series APN 28314 Series APN 28301 Series APN 289-601 Series (Refer to CMM 35-22-26) APN 289-701 Series (Refer to CMM 35-22-27) APN 289-801 Series (Refer to CMM 35-22-28) APN's 36758-11, 36758-12 and 36758-22 (Refer to paragraph 8.) 35-32-18 Page 6 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Leading Particulars (Continued) B. 5600 Series PCA (Continued) Table 4 5600 Series PCA Weight Data RESPIRATOR REGULATOR ASSY Part No. Weight lbs (gm) 6379-2C 0.64 (290) 6379-2D 0.55 (249) 800649-00 0.70 (318) 800649-01 0.67 (304) CYLINDER AND REGULATOR ASSY Charged Weight Weight Cyl P/N Empty Reg P/N (Cyl & Reg (Capacity in Cylinder (Material) Only) cu ft / liters) lbs (gm) (Note 1) lbs (gm) HARNESS ASSY OUTLET ASSY Part No. Weight lbs (gm) Part No. Weight lbs (gm) 6084-01 (4.25 / 120) 3.00 (1361) 5510-00 (Al) 4.89 (2218) 801660-00 0.09 (40.8) 5009 Series 0.05 (22.7) 5510-10 (Br) 5.77 (2617) 801658-00 0.46 (208.7) 5041 Series 0.09 (40.8) 6084-02 (7.15 / 202) 4.19 (1901) 5510-00 (Al) 6.32 (2867) 801662-00 0.34 (154.2) 5052-00 0.20 (90.7) 5510-10 (Br) 7.20 (3266) 801660-01 0.10 (45.3) 5507 Series 0.08 (36.3) 6084-20 (11 / 311) 5.25 (2381) 5510-03 (Al) 8.64 (3919) 801660-03 0.14 (63.5) 8572-02 0.07 (31.8) 5510-10 (Br) 9.52 (4318) 801660-05 0.12 (54.4) 6818-01 0.01 (4.5) 6084-04 (22 / 623) 10.90 (4944) 5510-03 (Al) 14.61 (6627) 802856-01 0.06 (27.2) 36728-01 (Note 2) 802863-02 0.06 (27.2) 6084-07 23.37 (48.3 / 1,368) (10,601) 5510-13 (Br) 15.49 (7026) 5510-03 (Al) 28.99 (13,150) 5510-13 (Br) 29.87 (13,549) 6084-01 (4.25 / 120) 3.00 (1361) 5510-05 (Al) 4.67 (2120) 5510-15 (Br) 5.57 (2528) 6084-20 (11 / 311) 5.25 (2381) 5510-05 (Al) 8.64 (3919) 5510-15 (Br) 9.52 (4318) 6084-04 (22 / 623) 21507-06 (11 / 311) 805984-11 (11 / 311) 10.90 (4944) 2.4 (1088) 2.2 (998) 5510-19 (Br) 15.49 (7026) 0.1 (45.4) 803199-04 (Br) 3.3 (1497) 803199-05 (Br) 3.1 (1406) Note 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable. Refer to Figure 3, Sheet 1 Note 2: After Jan 01/01, outlet APN 36728-01 replaced outlet APN DPB153. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-870-803 3. Part Number Identification Refer to Figure 2 or Figure 3 to identify part numbers of 5500 Series or 5600 Series PCA’s. Callout Code CYLINDER AND REGULATOR ASSY Regulator Assy P/N Cylinder P/N Aluminum Body (Note 1) (Note 2) Brass Body CYLINDER FINISH Callout Code Finish (Note 3) A 6084-01 5510-00 5510-10 1 B 6084-02 6084-20 (Note 6) 5510-00 5510-10 2 Gray-Green (24159) Green (14187) 5510-00 5510-10 3 Blue (15102) D 6084-04 5510-03 5510-13 5 F G 6084-06 6084-07 5510-03 5510-03 6 9 J 6084-01 5510-05 L 6084-02 5510-05 5510-13 5510-13 5510-15 (Note 4) 5510-15 (Note 4) 5510-15 (Note 4) 5510-17 5510-19 (Note 4) 5510-17 C N 6084-20 (Note 6) 6084-04 P 6084-04 Q 6084-06 6084-20 (Note 6) M R S 6084-34 T V W 21507-06 21507-05 21507-06 5510-05 5510-07 5510-09 Green (14187) & Yellow (13538) Green (24062) Green (24062) 5510-20 5510-22 (Notes 4 & 5) 803199-04 803199-04 803199-05 HARNESS ASSY Callout Code Harness P/N A 801660-00 B 801658-00 C 801662-00 D 801660-01 E F 801660-03 801660-05 G 801663-00 M 803177-03 N 805436-01 P 801808-05 Q 801807-01 R 801808-01 S 801807-02 T 801807-03 U V W X Y 801808-02 801808-03 803177-01 No Harness 803177-02 Note 1: Cylinder P/N's 6084-01 -02, and -20 have 0.500 - 14 ANPT threads. Cylinder P/N's 6084-04, -06, -07, -34 have 1.00 - 11.5 ANPT threads. Cylinder P/N 21507-05, -06 has 0.750 - 16UNF-2A threads. Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table). Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595. Note 4: These regulators are used when 3 outlet assembly ports are required. Note 5: PCA SN 134269 and subsequent use regulator P/N 5510-19 (three outlet assembly ports). PCA SN's before 134269 for Callout Code “S” used regulator P/N 5510-17 (two outlet assembly ports). Note 6: Cylinder P/N 6084-20 replaces cylinder P/N 6084-03. 5500 Series PCA Matrix Figure 2 (Sheet 1 of 2) EFFECTIVITY: ALL Revision 2 35-32-18 Page 8 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Part Number Identification (Continued) OUTLET FLOW RATE SETTING (Note 8) OUTLET STYLE (Notes 10 and 12) CABIN ALTITUDE SETTING Callout Code Flow lpm at NTPD (Note 9) Callout Code Altitude feet (meters) Callout Code Outlet P/N Outlet Type A 0.5 0 0 (0) (Note 11) A 5009 Series Constant Flow (Metered) B 2.0 5 5,000 (1524) B 5041 Series Constant Flow (Metered) C 2.5 10 10,000 (3048) C 5052-00 (Note 13) Constant Flow (Metered) E 3.0 15 15,000 (4572) D 5507 Series Constant Flow (Metered) F 4.0 20 20,000 (6096) E 8572-02 Full Flow (Non-Metered) G 7.0 23 23,000 (7010) K 6818-01 Plug H 8.0 25 25,000 (7620) L 800503-00 (Note 14) Full Flow (Non-Metered) L 4.5 30 30,000 (9144) M 802856-01 Full Flow (Non-Metered) X 0 N 36728-01 Full Flow (Non-Metered) (Replaces DPB153) Y FULL P 802863-02 Full Flow (Non-Metered) (Cessna Type) R 10006017 Full Flow (Non-Metered) (Lockheed Type) S 10008298 Full Flow (Non-Metered) T 805760-01 Full Flow (Non-Metered) Note 8: Note 9: Note 10: Note 11: Note 12: There may be 1, 2 or 3 Outlet Flow Rate Setting Callout Codes in the P/N. Flow at 14.7 psia (760 mm Hg) at 32°F (0°C). Outlet Style Callout Codes E, L, M, N, P, R, S and T identify full flow (non-metered) outlets. Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P, R, S or T). There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow (metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA. Note 13: After Oct 01/81 this outlet was not procurable. Note 14: After Jun 22/95 this outlet was not procurable. 5500 Series PCA Matrix Figure 2 (Sheet 2 of 2) EFFECTIVITY: ALL Revision 2 35-32-18 Page 9 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Part Number Identification (Continued) RESPIRATOR REGULATOR ASSY CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY Regulator Assy P/N Callout Code Reg P/N (Type) Callout Code Cylinder P/N (Note1) Aluminum Body (Note 2) Brass Body Callout Code Finish (Note 3) Callout Code Harness P/N 1 6379-2C (Demand) A 6084-01 5510-00 5510-10 1 Gray-Green (24159) A 801660-00 2 6379-2D (Demand) B 6084-02 5510-00 5510-10 2 Green (14187) and White (17875) B 801658-00 8 800649-00 (Demand/ Press-Demand) C 6084-20 5510-03 5510-10 3 Blue (15102) C 801662-00 9 800649-01 (Demand/ Press-Demand) D 6084-04 5510-03 5510-13 5 Green (14187) and Yellow (13538) D 801660-01 F 6084-06 5510-03 5510-13 6 Green (24062) E 801660-03 G 6084-07 5510-03 5510-13 9 Green (24062) F 801660-05 J 6084-01 5510-05 5510-15 (Note 4) L 6084-02 5510-05 5510-15 (Note 4) M 6084-20 5510-05 5510-15 (Note 4) N 6084-04 5510-08 5510-18 P 6084-04 5510-19 (Note 4) T 21507-06 803199-04 X 805984-11 803199-05 Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads. Cylinder P/N's 6084-04, and -07 have 1.00 - 11.5 ANPT threads. Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table). Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595. Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required. 5600 Series PCA Matrix Figure 3 (Sheet 1 of 2) EFFECTIVITY: ALL Revision 2 35-32-18 Page 10 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Part Number Identification (Continued) OUTLET FLOW RATE SETTING (Note 5) OUTLET STYLE (Note 8) CABIN ALTITUDE SETTING Callout Code Flow lpm at NTPD (Note 6) Callout Code A 0.5 0 Altitude feet (meters) Callout Code Outlet P/N Outlet Type A 5009 Series Constant Flow (Metered) B 2.0 5 0 (0) (Note 2) 5,000 (1,524) B 5041 Series Constant Flow (Metered) C 2.5 6 6,000 (1,829) C Constant Flow (Metered) D 2.7 7 7,000 (2,134) D 5052-00 (Note 4) 5507 Series E 3.0 8 8,000 (2,438) E 8572-02 Full Flow (Non-Metered) Constant Flow (Metered) F 4.0 9 9,000 (2,743) K 6818-01 Plug G 7.0 10 10,000 (3,048) M 802856-01 Full Flow (Non-Metered) H 8.0 11 11,000 (3,353) N K 0.7 12 12,000 (3,658) P 36728-01 (Note 5) 802863-02 Full Flow (Non-Metered) (Replaces DPB153) Full Flow L 4.5 13 13,000 (3,962) X 0 14 14,000 (4,267) Y Full 15 15,000 (4,572) 16 16,000 (4,877) 17 17,000 (5,182) 18 18,000 (5,486) 19 19,000 (5,791) 20 20,000 (6,096) 21 21,000 (6,401) 22 22,000 (6,706) 23 23,000 (7,010) 24 24,000 (7,315) 25 25,000 (7,620) 26 26,000 (7,925) 27 27,000 (8,230) 28 28,000 (8,534) 29 29,000 (8,839) 30 30,000 (9,144) Note 5: Note 6: Note 7: Note 8: There may be 1 or 2 Outlet Flow Rate Setting Callout Codes in the P/N. Flow at 14.7 psia (760 mm Hg) at 32°F (0°C). Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M or N). There may be 1 or 2 Outlet Style Callout Codes in the P/N; however, only one configuration of constant flow (metered) Outlet Style (Callout Code A, B, or D) is allowed on a PCA. 5600 Series PCA Matrix Figure 3 (Sheet 2 of 2) EFFECTIVITY: ALL Revision 2 35-32-18 Page 11 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Part Number Identification (Continued) Part numbers for the 5500 and 5600 Series PCA are made up of a basic series number and callout codes for respirator regulator assembly (5600 Series only), cylinder and regulator assembly, cylinder finish, harness assembly, outlet flow rate setting, outlet altitude setting and outlet style. - The basic series number identifies a specific PCA (either 5500 or 5600). - The respirator regulator assembly callout code (5600 Series PCA only) identifies a respirator regulator assembly part number. - The cylinder and regulator assembly callout code identifies a cylinder part number and regulator assembly (aluminum or brass construction) part number. - The cylinder finish callout code identifies cylinder paint color. - The harness assembly callout code identifies the part number of the harness assembly that attaches to the PCA. Some harness assemblies may include one or more passenger mask assemblies and mask stowage bags. - The outlet flow rate setting callout code identifies the designated flow of oxygen from a constant flow (metered) or full flow (non-metered) outlet type. - The outlet altitude setting callout code identifies the designated cabin altitude of the outlet assembly. - The outlet style callout code identifies the outlet assembly part number and outlet type. Where an ATA compliant P/N is required, the procedure is to remove all dashes form the AVOX Systems P/N thus creating an identical P/N with no dashes that is complaint with the ATA standard. NOTE: This type of identicality applies to all P/N’s (that contain dashes) in the PCA Series. Table 5 Examples of ATA Compliant P/N’s Identical to AVOX Systems P/N ATA Compliant P/N 5500A1AAE20B AVOX Systems P/N 5500-A1A-AE20B 56002M1ABG23A 5600-2M1A-BG23A TASK 35-32-18-870-804 4. Part Number Guidelines Provided below are important guidelines to identify part numbers for 5500 Series or 5600 Series PCA's and some examples of PCA configurations. A. Outlet flow rate settings may be represented by one, two, or three callout codes. The 5500 Series PCA may have as many as three outlet flow rate setting callout codes; however, the 5600 Series PCA may only have a maximum of two outlet flow rate setting callout codes. When more than one constant flow (metered) type outlet is specified, all outlets must be of the same style (outlet flow callout). An outlet flow callout other than “Full” are for constant flow (metered) type outlet assemblies. An outlet flow callout of “Full” is specified if the PCA is configured with only full flow (non-metered) type outlet assemblies or a flow callout of “0” for a PCA configured with a plug. B. Outlet altitude setting is represented by only one callout code. A PCA configured with either a full flow (non-metered) type outlet assembly or a plug must have an altitude setting callout code of “0”. All other outlet types have an altitude setting callout code greater than “0”. C. Outlet styles may have one or two callout codes. Three outlet types, a constant flow (metered), full flow (non-metered) or plug can be used on a 5500 Series or 5600 Series PCA. Outlet assemblies attached to the PCA can only have one outlet part number for a constant flow (metered) outlet type (e.g., 5009 Series) or a full flow (non-metered) outlet type (e.g., 36728-01). EFFECTIVITY: ALL Revision 2 35-32-18 Page 12 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Part Number Guidelines (Continued) D. Provided below are examples of some PCA configurations. P/N 5500-Q1X-BB25A is a 5500 Series PCA with a P/N 6084-06 cylinder, P/N 5510-17 regulator assembly, number 24159 gray-green cylinder finish, no harness assembly, and two P/N 5009-2-25 constant flow (metered) type outlet assemblies designated for a cabin altitude of 25,000 ft (7620 m). P/N 5500-P1A-YYY0N is a 5500 Series PCA with a P/N 6084-04 cylinder, either a P/N 5510-09 aluminum regulator assembly or P/N 5510-19 brass regulator assembly, number 24159 gray-green cylinder finish, P/N 801660-00 harness assembly, and three P/N 36728-01 full flow (non-metered) type outlet assemblies. P/N 5500-J6C-BF23BN is a 5500 Series PCA with a P/N 6084-01 cylinder, either a P/N 5510-05 aluminum regulator assembly or a P/N 5510-15 brass regulator assembly, number 24062 green cylinder finish, P/N 801662-00 harness assembly, one P/N 5041-2-23 constant flow (metered) type outlet assembly, one P/N 5041-4-23 constant flow (metered) type outlet assembly and one P/N 36728-01 full flow (non-metered) type outlet assembly. The constant flow (metered) outlet assemblies are designated for a cabin altitude of 23,000 ft (7010 m). P/N 5600-1M3A-F20BM is a 5600 Series PCA with a P/N 6379-2C demand type respirator regulator assembly, P/N 6084-20 cylinder, either a P/N 5510-05 aluminum regulator assembly or a P/N 5510-15 brass regulator assembly, number 15102 blue cylinder finish, P/N 801660-00 harness assembly, one P/N 5041-4-20 constant flow (metered) type outlet assembly, and one P/N 802856-01 full flow (non-metered) type outlet assembly. The constant flow (metered) outlet assembly is designated for a cabin altitude of 20,000 ft (6100 m). P/N 5600-9L1B-E23A is a 5600 Series PCA with a P/N 800649-01 demand/pressure-demand type respirator regulator assembly, P/N 6084-02 cylinder, either a P/N 5510-05 aluminum regulator assembly or a P/N 5510-15 brass regulator assembly, number 21459 gray-green cylinder finish, P/N 801658-00 harness assembly, and one P/N 5009-3-23 constant flow (metered) type outlet assembly designated for a cabin altitude of 23,000 ft (7010 m). TASK 35-32-18-870-805 5. Purpose of Equipment The 5500 Series PCA is a portable oxygen source that contains high-pressure aviation grade oxygen (per Military Specification MIL-PRF-27210, Type I or SAE AS8010, Type I) for high altitude breathing or therapeutic use. The 5600 Series PCA is a dual purpose portable oxygen source that contains high-pressure aviation grade oxygen (per Military Specification MIL-PRF-27210, Type I or SAE AS8010, Type I) for high altitude breathing or therapeutic use. In addition to providing a constant flow of supplemental oxygen, like the 5500 Series PCA, the 5600 Series PCA also provides demand or pressure-demand flow capabilities. The 5600 Series PCA, when used with a demand or demand/pressure-demand type mask, will provide protection from hazardous smoke or fumes. TASK 35-32-18-870-806 6. Typical Installation All 5500 and 5600 Series PCA's may be configured with a sling-type carrying strap (harness) that attaches to the PCA. PCA's may be stored in convenient and accessible locations on the aircraft. When the PCA must be secured in an aircraft, optional lower (APN 36758-11) and upper (APN 36758-12, -22) Portable Cylinder Bracket Assemblies are available. Refer to Paragraph 8 for more information on optional Portable Cylinder Bracket Assemblies. The number of PCA's required on an aircraft is determined by applicable FAR's, number of passengers, and the general flight profile of the aircraft. EFFECTIVITY: ALL Revision 2 35-32-18 Page 13 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-870-807 7. Operation The 5500 Series and 5600 Series PCA's are made up of a respirator regulator assembly (5600 Series only), high-pressure cylinder, regulator assembly, harness assembly, outlet assemblies and, on some configurations, mask assemblies stored in harness-mounted storage bags. Subtask 35-32-18-870-003 A. Respirator Regulator The 5600 Series PCA is configured with either a demand or demand/pressure-demand type respirator regulator. The respirator regulator (Figure 4) is attached to the PCA regulator assembly (-1, IPL Figure 9) outlet port as shown. Respirator Regulator Assembly (Demand Type Shown) Figure 4 WARNING: DO NOT USE THE P/N 5600-8 OR P/N 5600-9 SERIES PCA WITH THE AVOX P/N 10100 SERIES MASK ASSEMBLY. IF THE P/N 5600-8 OR P/N 5600-9 SERIES PCA IS USED WITH THE AVOX P/N 10100 SERIES MASK ASSEMBLY, THE PCA MAY NOT PROVIDE OXYGEN FOR THE FULL RATED DURATION CAUSING SERIOUS PERSONAL INJURY OR DEATH. The demand type respirator regulator assembly allows oxygen to flow, on demand, to a demand style mask assembly (e.g., 10100 Series). Inhalation of oxygen from the demand style mask assembly removes oxygen from the body (11) of the respirator regulator through outlet port (6). Removing oxygen from the body (11) causes a pressure drop allowing atmospheric pressure, acting on the outside of the diaphragm (1), to move the diaphragm inward against the stem of demand valve assembly (2). The action of the diaphragm opens the demand valve assembly and oxygen flows from the cylinder (5) through the regulator assembly (4) porting and enters the respirator regulator assembly body, again raising the pressure in the body. Increased pressure within the body moves the diaphragm away from the demand valve assembly and stops the flow of oxygen. EFFECTIVITY: ALL Revision 2 35-32-18 Page 14 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Operation (Continued) A. Respirator Regulator (Continued) The demand/pressure-demand style respirator regulator assembly is similar to the demand style respirator regulator assembly except that a slide button (7) on case cover (9) allows the user to select demand for donning the mask and pressure-demand mode when using the unit. In the pressuredemand mode the diaphragm is moved inward slightly by the action of a spring loaded plate and lever assembly (10). The action of the plate and lever assembly creates a slight positive pressure within the pressure-demand mask assembly (e.g., 10800 Series) before the demand valve assembly stops the oxygen flow. The 10800 Series Mask Assembly, equipped with compensated exhalation valve, is designed to be used with the pressure-demand respirator regulator assembly only. The 10100 Series Mask Assembly is designed for use only with the demand respirator regulator assembly. Subtask 35-32-18-870-004 B. Cylinder The cylinder is a US Department of Transportation (DOT) & Transport Canada (TC) rated pressure vessel that holds oxygen gas at a nominal working pressure of 1800 to 1850 psig (12.4 - 12.8 MPa). The cylinder is made of steel or of seamless aluminum that is wrapped with Kevlar* fiber. Information on the cylinder service life and the hydrostatic test frequency requirements can be found in the CHECK section Table 5003, Cylinder Inspection Frequency. Subtask 35-32-18-870-005 C. Regulator Assembly The single inlet regulator assembly is a multiple outlet device that lowers inlet pressure from the cylinder to the outlet assemblies and to a respirator regulator assembly (5600 Series PCA only). The regulator assembly has an on/off valve, high-pressure gauge, relief valve assembly, safety outlet assembly, charging valve assembly and various styles of outlet assemblies attached. A regulator assembly may have a plug installed as an alternative to an outlet assembly. Refer to Figure 5 for a cross-sectional view of a regulator assembly shown in the open (“ON”) position. With the regulator assembly installed in the cylinder, and the handle (15) of the on/off valve in the open position (fully counterclockwise), the head assembly (14) is not seated on the high-pressure oxygen inlet orifice (13), allowing oxygen to be supplied to the respirator regulator assembly (5600 Series PCA only) or the outlet assemblies attached to the regulator assembly. Also, with the on/off valve in the open position the cylinder can be recharged. When the handle (15) is in the open position, high-pressure oxygen stored in the cylinder passes into the inlet orifice (13). High-pressure oxygen and the spring (4) push the thrust pin (7) upward against the seat assembly (6) preventing flow through the regulator assembly while the opposite end of the thrust pin (7) acts against a thrust plate (8) and diaphragm (9). One side of the diaphragm is acted upon by an adjusting spring (10) and the other side by the regulator assembly outlet pressure. The adjusting spring pushes the diaphragm and thrust plate downward moving the thrust pin away from the seat assembly. Increasing regulator assembly outlet pressure then moves the diaphragm upward, pushing against the adjusting spring downward force. Oxygen will flow through the regulator assembly when the force of the adjusting spring exceeds the regulator assembly outlet pressure acting on the diaphragm and other forces tending to move the thrust pin against the seat assembly. When the regulator assembly outlet pressure balances the adjusting spring (10) force, the thrust pin is moved toward the seat assembly (6) by high-pressure oxygen and spring (4) until a condition of equilibrium is established and the regulator assembly outlet pressure is maintained. The adjusting spring (10) is preset to maintain a regulator assembly outlet pressure of approximately 55 psi (0.37 MPa). * Kevlar is a Registered Trademark of E. I. du Pont de Nemours & Co. EFFECTIVITY: ALL Revision 2 35-32-18 Page 15 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Operation (Continued) C. Regulator Assembly (Continued) Regulator Assembly (Cross Sectional View, 5510 Series Regulator Shown) Figure 5 EFFECTIVITY: ALL Revision 2 35-32-18 Page 16 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Operation (Continued) Subtask 35-32-18-870-006 D. Harness Assemblies and Mask Assemblies in Fastener-Mounted Storage Bags. Most 5500 and 5600 Series PCA's use a harness assembly that is attached to the cylinder with a clamp near the bottom and a loop around the regulator assembly, allowing the unit to be carried by the user. Other harness configurations are available and are typically attached to the cylinder using clamps at the top and bottom of the cylinder. Typically, PAX mask assemblies are used with fastener-mounted storage bags attached to the cylinder. Subtask 35-32-18-870-007 E. Outlet Assembly Ten different outlet style assemblies (300-370, IPL Figures 1A-1J, as applicable) and one outlet port plug (-395, 396, 397, IPL Figures 1A-1E, 1H, 1J, as applicable) are available for use on the 5500 and 5600 Series PCA. Some outlet assemblies control the flow rate of oxygen from the regulator assembly. Each outlet has an internal check valve that permits oxygen flow from the regulator only when a mating connector is attached to the outlet. Refer to Figure 6 for an illustration of available outlet assemblies and their mating connectors. Other mating connectors (not illustrated in Figure 6) are available for use with the outlet assemblies shown. The outlet assembly and mating connector configurations allow a variety of constant flow mask assemblies to be attached to the 5500 and 5600 Series PCA outlet assemblies. Refer to Table 1 for accessory mask assemblies for a 5500 Series PCA and Table 3 for accessory mask assemblies for a 5600 Series PCA. 5500 and 5600 Series PCA's use two different types of outlet assemblies, a full flow (non-metered) type and constant flow (metered) type. (1) The full flow type outlet assembly contains only a check valve and does not restrict oxygen flow from the regulator assembly when the check valve is unseated. The full flow outlet assembly is used to provide an unrestricted flow of oxygen at regulated pressure to a downstream component, typically a mask-mounted regulator. (2) The constant flow type outlet assembly, like the full flow type, also contains a check valve which only allows oxygen flow when unseated. Prior to November 1994, glass wool contained in the outlet assembly was used to adjust oxygen flow at regulated pressure. Constant flow type outlet assemblies containing glass wool media are referred to as “adjustable” outlets and are no longer procurable. Beginning in November 1994 the 5009-00, 5041-00, and 5507-00 constant flow type “adjustable” outlet assemblies had product improvements which incorporated fewer parts and eliminated the task of adjusting the flow rate during testing. Constant flow type outlet assemblies manufactured after November 1994, having a precision-drilled orifice that controls oxygen flow rate, are referred to as “precision” outlets. The precision outlet has replaced the adjustable outlet and has not changed in either fit or function. Constant flow (metered) “precision” outlet assemblies have flow rate and cabin altitude settings stamped into the exterior of the outlet body. In addition to the flow rate and altitude settings stamps, the precision outlets (manufactured after November 1994) have special markings on the outlet body to help identify the outlet. Refer to Figure 7 for details of the special markings stamped into the ”precision” outlet body. EFFECTIVITY: ALL Revision 2 35-32-18 Page 17 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Operation (Continued) E. Outlet Assembly (Continued) Outlet Assembly and Mating Connector Combinations Figure 6 EFFECTIVITY: ALL Revision 2 35-32-18 Page 18 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Operation (Continued) 5009, 5041, and 5507 Series “Precision” Outlet Assembly Markings Figure 7 Subtask 35-32-18-870-008 F. Regulator Subassemblies The following subassemblies attach to the regulator assembly. (1) Charging valve assembly Refer to Figure 8. The charging valve assembly is used to fill the cylinder with high-pressure oxygen. Because the charging valve assembly is located in the low-pressure section of the regulator assembly, the on/off valve (-10, 11, IPL Fig. 9) must be open to allow oxygen to flow into the cylinder. Highpressure oxygen applied to the charging valve assembly inlet (1) forces valve core (2) away from the seat in the charging valve assembly body, and flows through porting into the oxygen cylinder. When high-pressure oxygen is removed from the charging valve assembly, the valve core moves toward the seat in the charging valve assembly body and stops the flow of oxygen. A filler cap (160, IPL Fig. 9) prevents contamination of the valve inlet and also provides a secondary seal. EFFECTIVITY: ALL Revision 2 35-32-18 Page 19 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Operation (Continued) F. Regulator Subassemblies (Continued) Charging Valve Assembly Figure 8 (2) Relief Valve Assembly Refer to Figure 9. The relief valve assembly, installed in the low-pressure section of the regulator assembly, protects the outlets from over-pressure. The relief valve assembly will open and close as needed and is continuously available for over-pressure conditions. Pressure greater than 90 psig (0.62 MPa), at regulator assembly outlet, will force the poppet assembly (1) away from the seat (6) in the body (2) of the relief valve assembly allowing oxygen to be vented through an opening in the relief valve assembly body. When pressure at the regulator assembly outlet is equal to or less than 90 psig (0.62 MPa) a spring (3) forces the poppet against the seat and stops the flow of oxygen. Relief Valve Assembly Figure 9 EFFECTIVITY: ALL Revision 2 35-32-18 Page 20 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-870-808 8. Optional PCA Mounting Bracket Set Bracket assemblies, sold and shipped separately as optional accessories, may be used to secure certain PCA configurations within an aircraft. A bracket set is made up of one lower bracket and one upper bracket. The lower bracket (APN 36758-11) supports the base of the cylinder. Slots in the lower bracket permit adjustability for mounting purposes. The upper bracket (APN 36758-12 or APN 36758-22), equipped with a quick release clamp or strap, secures the cylinder. For additional information including availability and nominal dimensions of optional Mounting Bracket Assemblies APN 36758-11, -12, -22, refer to AVOX Systems ACMM 35-37-38. EFFECTIVITY: ALL Revision 2 35-32-18 Page 21 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 22 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TESTING AND FAULT ISOLATION TASK 35-32-18-700-801 1. General This section contains the testing and fault isolation procedures used to evaluate performance of the 5500 and 5600 Series Portable Cylinder Assembly (PCA). Should the PCA need repair or replacement parts installed, the PCA must pass the appropriate test requirements before the unit is available for use. All tests in this section must be performed on a PCA that has been overhauled. Should a failure occur during test procedures, refer to the Troubleshooting Chart (Table 1008) for fault isolation techniques. Unless noted otherwise, the tests contained in this section apply to all 5500 and 5600 Series PCA. Tests should be accomplished in a shop proper for repair of high pressure aviation oxygen equipment with an environment maintained within the limits specified below. Temperature: 59 - 95°F (15 - 35°C) Relative Humidity: 5 - 95 Percent Also, unless noted otherwise, Flowmeters (Table 1002) are open to the atmosphere at the outlet side (exhaust), and a Draft Gauge (Table 1002) specified in a test setup must be connected as follows. - For suction pressure (negative pressure) measurements the test setup connection must be placed on the port of the Draft Gauge labeled “low” or “suction.” The other port (labeled “hi” or “pressure”) will be open to the atmosphere. - For pressure (positive pressure) measurements the test setup connection must be placed on the port of the Draft Gauge labeled “hi” or “pressure.” The other port (labeled “low” or “suction”) will be open to the atmosphere. Refer to the CHECK section for cylinder hydrostatic test requirements. Refer to the ILLUSTRATED PARTS LISTS section of this manual for the item numbers given in parentheses. NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. WARNING: FAILURE TO USE ONLY PURE, TEST GAS (NOT OIL PUMPED) MAY CAUSE AN EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH. Oxygen contaminated with oil can ignite with explosive force. Do not, under any circumstances use oil pumped test gas. Even a minute quantity of oil will cause contamination of the PCA and test equipment. WARNING: FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE PCA, COMPONENT PARTS, OR TEST SETUP PRIOR TO DISASSEMBLY OF ANY PART MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or due to equipment failure, the released energy can be highly destructive if not properly controlled. Fully discharge the oxygen from the PCA, component parts, and test setup prior to disassembly of any part. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CONSUMABLE TEST MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. General (Continued) Some consumable test materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. TASK 35-32-18-99E-801 2. Reference Documents A list of applicable reference documents is given in Table 1001. Table 1001 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION AS8010 Aviators Breathing Oxygen Purity Standard MIL-PRF-25567, Military Specification Leak Detection Compound, Oxygen Systems MIL-PRF-27210 Military Specification Oxygen, Aviator’s Breathing, Liquid and Gas SAE International Warrendale, PA 15096-0001 USA Standardization Documents Order Desk Building 4D, 700 Robbins Avenue Philadelphia, PA 19111-5094 USA A-A-59503 Federal Specification Nitrogen, Technical A-A-58092 Commercial Item Description Tape Antiseize, Polytetrafluoroethylene Standard Test Method for Leaks Using Bubble Emission Techniques ASTM E 515-05 General Services Administration 1800 F Street Washington, DC 20405 USA ASTM International 100 Barr Harbor PO Box C700 West Conshohocken, PA 19428-2959 USA (V1Y2S6) www.astm.org TASK 35-32-18-94B-801 3. Special Tools, Fixtures, and Test Equipment Special tools, fixtures, and test equipment recommended are given in Table 1002. Special tools, fixtures, and test equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each item listed is required. Tools, Fixtures and equipment not shown in Table 1002 are standard shop tools, fixtures and equipment. Equivalents may be substituted. Table 1002 Special Tools, Fixtures, and Test Equipment NOMENCLATURE Pressure Gauge (minimum accuracy ±0.25% full scale) 0 - 100 psig (0 - 0.69 MPa) 0 - 200 psig (0 - 1.38 MPa) 0 - 2000 psig (0 - 13.8 MPa) EFFECTIVITY: ALL Revision 2 PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) 1404 Series Ametek (US Gauge) Sellersville, PA 18960-2625 USA (V61349) 35-32-18 Page 1002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Special Tools, Fixtures, and Test Equipment (Continued) Table 1002 Special Tools, Fixtures, and Test Equipment NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Vent Valve 0.250 in. - 18 ANPT Threads P4T Series B-4P4T4 Whitey Co. Highland Heights, OH 44134-1533 USA (V12623) Test Regulator 0 - 2500 psig (0 - 17.2 MPa) Outlet Pressure 44-1110 Series 44-1114-24 0 - 250 psig (0 - 1.72 MPa) Outlet Pressure 26-1600 Series 26-1612-24 Flowmeter (minimum accuracy ±2% full scale) 5.0 - 50 ccm 13.6 - 136 ccm 0.62 - 6.20 lpm 12.6 - 126 lpm 1110 Series 1110CC21ABGAA 1110CC11BBGAA 1110CC71DBGAA 1110CJ42CBGAA Mating Connector for 800503-00, 5009-00, 5009 Series Outlet Assy 5041-00, 5041 Series Outlet Assy 5507-00, 5077 Series Outlet Assy 5052-00 Outlet Assy 10003566, 802856-01 Outlet Assy 36728-01, DPB153 Outlet Assy 10008298 Outlet Assy 10006017 Outlet Assy 802863-02 Outlet Assy 8572-02 Outlet Assy 5065-10 29559-00 14807-00 5067-08 802857-01 36857-01 10007498 LAC672163-103 (Lockheed) 802627-01 8570 Series Tescom Corp. Elk River, MN 55330-2445 USA (V5H642) Emerson Electric Co. Brooks Instruments Division Hatfield, PA 19440-3052 USA (V4ZW64) Whitey Co. Highland Heights, OH 44134-1533 USA (V12623) Shut Off Valve (2 required) Flow Control Valve Needle Valve Regulator Test Adapter 0.500 - 14 ANPT x 0.250 - 18 ANPT Threads 1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads 0.750 - 16UNF2A x 0.250 - 18 ANPT Threads 1 Series 18 Series 1 Series Graduated Cylinder 5 cc Capacity Low Pressure Regulator Vac to 2 psig (Vac to 14 kPa) (Vac to 55 in. WC) --- Local Vendor 16 Series 16112J Note: REG requires both VAC and PRESS to operate. Maximum inlet pressure is 250 psig (1.72 MPa). Fairchild Industrial Products Co. Winston-Salem, NC 27103-6708 USA (V07282) EFFECTIVITY: ALL Revision 2 P/N B-1VF4 P/N B-18RF8 P/N B-1RF4 AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 803213-S58-12 803213-S58-10 803213-S58-1 AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 35-32-18 Page 1003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Special Tools, Fixtures, and Test Equipment (Continued) Table 1002 (Continued) Special Tools, Fixtures, and Test Equipment PART NUMBER (or DESCRIPTION) NOMENCLATURE Respirator Regulator Mating Connector Screw Type - Used with respirator regulator assy P/N 6379-2C (on 5600-1 Series PCA) or P/N 800649-00 (on 5600-8 Series PCA) Respirator Regulator Mating Connector AN Type - Used with respirator regulator assy P/N 6379-2D (on 5600-2 Series PCA) or P/N 800649-01 (on 5600-9 Series PCA) Draft Gauge (minimum accuracy ±2% full scale) -5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC) Differential Pressure 0 to 15 in. WC (0 - 38 cm WC) MANUFACTURER (VENDOR CODE) AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 6210-00 AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 13822-00 2000 Series Magnehelic* 2310-A-321 Dwyer Instruments Inc. Michigan City, IN 46360-0373 USA (V85274) 2015-A-321 * Magnehelic is a Registered Trademark of Dwyer Instruments Inc. TASK 35-32-18-94A-801 4. Consumable Test Materials A list of consumable test materials is given in Table 1003. Equivalent materials may be substituted. All flow rates specified are for oxygen test gas at NTPD. Table 1003 Consumable Test Materials MATERIAL DESCRIPTION MANUFACTURER (VENDOR CODE) Test Gas 1850 psig (12.76 MPa) min press Oxygen MIL-PRF-27210, Type I or AS8010 Type I (Refer to NOTE 1 and NOTE 2) PTFE Ribbon Tape CID A-A-58092, size 1 MIL-PRF-25567, Type 1 Local Vendor Thread Sealing Tape 0.250 in. (0.635 cm) wide Leak Detection Compound, Oxygen Systems Local Vendor ASSIST Online Database Document Automation and Production Service Building 4/D, 700 Robbins Avenue Philadelphia, PA 19111-5094 NOTE 1: Oxygen (MIL-PRF-27210, Type I) is the test gas specified in the test procedures in this section of the manual. If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test parameters must have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE International, Warrendale, PA 15096-0001, USA.) NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification A-A-59503 is available from: General Services Administration, 1800F Street, Washington, DC 20405 USA) Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I. A copy of AS8010 is available from SAE International, Warrendale, PA 15096-0001, USA EFFECTIVITY: ALL Revision 2 35-32-18 Page 1004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-700-802 5. Relief Valve Assembly (320 thru 340, IPL Fig. 9) Test Refer to Figure 1001, Table 1002 and Table 1003. A relief valve which does not pass the following test must be replaced. Subtask 35-32-18-790-001 A. Leakage Close the Vent Valve and slowly apply a pressure of 90 psig (0.62 MPa) to the relief valve assembly. There must be zero leakage from the relief valve assembly. No bubbles in the Leak Detection Compound at the relief valve assembly outlet is an indication of zero leakage. Subtask 35-32-18-720-001 B. Flow Remove the relief valve assembly from the Leak Detection Compound and apply 135 psig (0.93 MPa) to the relief valve assembly. The relief valve assembly must allow oxygen to flow through the outlet opening. Subtask 35-32-18-790-002 C. Pressure to Close Lower the inlet pressure to 89 psig (0.61 MPa); the relief valve assembly must reseat. Immerse the relief valve assembly in Leak Detection Compound. There must be zero leakage from the relief valve assembly. Reduce oxygen supply pressure to 0 psig (0 MPa) and remove the relief valve assembly from the test setup. Dry relief valve assembly in clean, dry air. Relief Valve Assembly Test Setup Figure 1001 TASK 35-32-18-700-803 6. Outlet Assembly Test (300-370, as applicable, IPL Figures 1A thru 1J) Test applies to all outlet assemblies unless noted otherwise. Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant flow (metered) outlet assembly is an “adjustable” type (300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable) or “precision” type (305, 315, 325, IPL Figures 1A thru 1J, as applicable). Refer to Figure 1002, Table 1002 and Table 1003. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 6. Outlet Assembly Test (Continued) Subtask 35-32-18-790-003 A. Full Flow (non-metered) Outlet Assemblies (330 thru 355, as applicable, IPL Figures 1A thru 1J) CAUTION: FAILURE TO DISCONNECT THE FLOWMETER WHILE TESTING A FULL-FLOW OUTLET ASSEMBLY MAY DAMAGE THE FLOWMETER BECAUSE OF THE HIGH FLOW RATE OR PRESSURE POSSIBLE. (1) Disconnect the Flowmeter from the test setup. (2) Plug the outlet side of the applicable Mating Connector. (3) Apply Leak Detection Compound to the connection between the outlet assembly (330 thru 355, as applicable, IPL Figures 1A thru 1J) and the Mating Connector. Adjust the Test Regulator to a pressure of 125 psig (0.862 MPa), as indicated on the Pressure Gauge. (4) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from the Leak Detection Compound are an indication of leakage. (5) Reduce pressure to 55 ±2 psig (0.38 ±0.014 MPa). (6) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a total of five times. The outlet assembly must not bind, stick, or malfunction. (7) Reduce pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using clean, dry, oil-free air. (8) Repeat paragraphs 6.A.(1) thru 6.A.(7) for each full-flow outlet assembly (330 thru 355, as applicable, IPL Figures 1A thru 1J). (9) Connect the Flowmeter (previously removed) to the test setup. Outlet Assembly Test Setup Figure 1002 EFFECTIVITY: ALL Revision 2 35-32-18 Page 1006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 6. Outlet Assembly Test (Continued) Subtask 35-32-18-790-004 B. Leak Test of Test Setup Prior to testing constant flow (metered) outlet assemblies (300-325, 370, IPL Figures 1A thru 1J, as applicable), the test setup must be checked for leaks. NOTE: Leaks in the test setup may cause errors in the measured flow rates. (1) Apply Leak Detection Compound to all connections in the test setup between the Mating Connector and the Flowmeter. (2) Apply 55 psig (0.38 MPa) pressure to the outlet assembly. (3) There must be no leakage between the Mating Connector and the Flowmeter. Bubbles from the Leak Detection Compound are an indication of leakage. (4) Tighten any connections that leak. (5) Reduce inlet pressure to 0 psig (0 MPa). Subtask 35-32-18-720-002 C. Constant Flow (metered) “Precision” Type Outlet Assemblies (305, 315, 325, IPL Figures 1A thru 1J, as applicable). (1) Apply Leak Detection Compound to the connection between the outlet assembly and the Mating Connector. (2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly. (3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from the Leak Detection Compound are an indication of leakage. (4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range shown in Table 1004. NOTE: Specifications given in Table 1004 correspond to flow rate and altitude settings marked on the outlet assembly being tested. (5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a total of five times. The outlet assembly must not bind, stick, or malfunction. (6) Reduce inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using clean, dry, oil-free air. (7) Repeat paragraphs 6.C.(1) thru 6.C.(6) for each “precision” type constant flow outlet assembly (305, 315, 325, IPL Figures 1A thru 1J). EFFECTIVITY: ALL Revision 2 35-32-18 Page 1007 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 6. Outlet Assembly Test (Continued) Table 1004 Flow Rate Requirements for Precision Outlet Assembly Altitude Setting (shown on outlet body) Outlet Flow Rate ft x 1000 (m x 1000) Setting 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.10) 23 (7.01) 25 (7.62) 30 (9.14) (shown on outlet Required Ground Level Flow Rate body) lpm at STPD (Min – Max) lpm at NTPD 0.5 N/A 0.95 - 1.05 0.95 - 1.05 0.95 - 1.05 0.95 - 1.05 2 2.47 - 2.73 2.47 - 2.73 2.66 - 2.94 2.66 - 2.94 2.66 - 2.94 2.66 - 2.94 2.66 - 2.94 2.5 N/A 3.23 - 3.57 3.23 - 3.57 3.23 - 3.57 3.23 - 3.57 3 N/A 3.90 - 4.30 3.90 - 4.30 3.90 - 4.30 3.90 - 4.30 4 4.75 - 5.25 4.75 - 5.25 4.94 - 5.46 4.94 - 5.46 4.94 - 5.46 4.94 - 5.46 4.94 - 5.46 4.5 N/A 5.60 - 6.20 5.60 - 6.20 5.60 - 6.20 5.60 - 6.20 7 N/A 8.46 - 9.34 8.46 - 9.34 8.46 - 9.34 8.46 - 9.34 8 N/A 9.50 - 10.50 9.50 - 10.50 9.50 - 10.50 9.50 - 10.50 How To Use This Table: 1. Find the outlet flow rate setting in the left column (e.g., 2 lpm). 2. Follow the row across to the altitude setting (e.g., 23,000 feet or 7,010 meters). 3. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max range for the Required Ground Level Flow Rate (e.g., 2.66 - 2.94 lpm). Subtask 35-32-18-720-003 D. Constant Flow (metered) “Adjustable” Type Outlet Assemblies (300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable) (1) Apply Leak Detection Compound to the connection between the outlet assembly and the Mating Connector. (2) Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly. (3) There must be no leakage between the outlet assembly and the Mating Connector. Bubbles from the Leak Detection Compound are an indication of leakage. (4) Read the flow rate on the Flowmeter. The flow rate must be within the required flow rate range shown in Table 1005. (a) If the flow rate is within the required flow range in Table 1005, proceed to Step 5. (b) If the flow rate is not within specifications given in Table 1005, discard the “Adjustable” Type Outlet Assembly (300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable), and replace with a Precision Outlet Assembly. Refer to IPL Table 1, Sheets 1 thru 5 to select the proper precision outlet assembly. (5) Disengage the Mating Connector from the outlet assembly, then engage. Disengage and engage a total of five times. The outlet assembly must not bind, stick, or malfunction. (6) Reduce the inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the test setup and dry using clean, dry, oil-free air. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1008 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 6. Outlet Assembly Test (Continued) D.Constant Flow (metered) “Adjustable” Type Outlet Assemblies (Continued) (7) Repeat paragraphs 6.D.(1) thru 6.D.(6) for each “adjustable” type constant flow outlet assembly (300, 310, 320, 370, IPL Figures 1A thru 1J, as applicable). Table 1005 Flow Rate Requirements for Adjustable Outlet Assembly Altitude Setting (shown on outlet body) Outlet Flow Rate ft x 1000 (m x 1000) Setting 5 (1.52) 10 (3.05) 15 (4.57) 20 (6.10) 23 (7.01) 25 (7.62) 30 (9.14) (shown on outlet Required Ground Level Flow Rate body) lpm at STPD (Min – Max) lpm at NTPD 0.5 0.67 - 0.74 0.86 - 0.95 0.90 - 1.00 0.92 - 1.02 0.94 - 1.04 0.95 - 1.05 1.03 - 1.13 2 2.33 - 2.57 2.50 - 2.76 2.58 - 2.86 2.64 - 2.92 2.68 - 2.96 2.70 - 2.98 2.76 - 3.06 2.5 2.91 - 3.21 3.04 - 3.36 3.09 - 3.41 3.23 - 3.57 3.26 - 3.60 3.28 - 3.62 3.30 - 3.64 2.7 3.16 - 3.50 3.33 - 3.69 3.39 - 3.75 3.46 - 3.82 3.50 - 3.86 3.52 - 3.90 3.58 - 3.96 3 3.44 - 3.80 3.66 - 4.04 3.77 - 4.17 3.85 - 4.25 3.91 - 4.33 3.94 - 4.36 3.99 - 4.41 4 4.59 - 5.07 4.72 - 5.22 4.85 - 5.37 4.94 - 5.46 5.00 - 5.52 5.04 - 5.58 5.11 - 5.65 7 7.98 - 8.82 8.12 - 8.98 8.27 - 9.15 8.36 - 9.24 8.43 - 9.31 8.46 - 9.36 8.55 - 9.45 8 9.12 - 10.08 9.26 - 10.24 9.41 - 10.40 9.50 - 10.50 9.57 - 10.57 9.60 - 10.62 9.74 - 10.76 How To Use This Table: 4. Find the outlet flow rate setting in the left column (e.g., 2 lpm). 5. Follow the row across to the altitude setting column (e.g., 23,000 feet or 7,010 meters). 6. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max range for the Required Ground Level Flow Rate (e.g., 2.68 - 2.96 lpm). TASK 35-32-18-700-804 7. Respirator Regulator (110, IPL Fig. 1H; 115, IPL Figure 1J) Tests Refer to IPL Fig. 3 unless noted otherwise. These tests apply to all respirator regulators (-1 thru -2A) unless noted otherwise. For demand/pressure-demand respirator regulator (-2, -2A), put the slide button (170) on the case cover (190) in the demand mode unless noted otherwise. Subtask 35-32-18-790-005 A. Demand Valve Assembly (240) Leakage Refer to Figure 1003, Table 1002 and Table 1003. (1) Observe the Pressure Gauge and apply 35 psig (0.24 MPa) pressure to the respirator regulator inlet. (2) Measure the demand valve assembly leakage (if present) with Flowmeter. Leakage must not be more than 10 ccm NTPD. (3) Increase the inlet pressure to 75 psig (0.52 MPa). The demand valve assembly leakage (if present) must not be more than 10 ccm NTPD. (4) Reduce the inlet pressure to 0 psig (0 MPa) and remove the respirator regulator from the test setup. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1009 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Respirator Regulator (Continued) Demand Valve Assembly Leakage Test Setup Figure 1003 Subtask 35-32-18-790-006 B. Inward Leakage Test Refer to Figure 1004, Table 1002 and Table 1003. (1) Seal the respirator regulator inlet port. (2) Apply a negative pressure of 1 in. WC, as indicated on Draft Gauge, to the outlet of the respirator regulator. (3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD. Subtask 35-32-18-790-007 C. Outward Leakage Test Refer to Figure 1004, Table 1002 and Table 1003. (1) Seal the respirator regulator inlet port. (2) Apply a positive pressure of 12 in. WC, as indicated on the Draft Gauge, to the outlet of the respirator regulator. (3) Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1010 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Respirator Regulator (Continued) Inward/Outward Leakage Test Setup Figure 1004 Subtask 35-32-18-720-004 D. Flow Test Refer to Figure 1005, Table 1002 and Table 1003. (1) Demand type respirator regulators, (-1 thru -2A, IPL Figure 3) This test applies to all demand type regulators, (-1 thru -2A, IPL Figure 3) (a) Close the Shut Off Valve, Flow Control Valve and Needle Valve. (b) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the respirator regulator. (c) Apply vacuum to the test setup. (d) Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a flow of 20 lpm NTPD. (e) Carefully open the Shut Off Valve. Compare the respirator regulator outlet suction pressure indicated on the Draft Gauge with requirements in Table 1006. (f) Repeat paragraph 7.D.(1) for all flow rates (at inlet pressures) given in Table 1006. (g) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa). EFFECTIVITY: ALL Revision 2 35-32-18 Page 1011 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Respirator Regulator (Continued) D. Flow Test (Continued) Flow Test Setup Figure 1005 Table 1006 Flow Test Requirements for Demand Mode Respirator Regulators REG INLET PRESSURE psig (MPa) REGULATOR OUTLET FLOW RATE lpm at NTPD MAX OUTLET SUCTION PRESSURE in. WC 20 70 100 20 70 100 -0.75 -1.55 -2.00 -0.75 -1.55 -2.00 40 (0.28) 60 (0.41) (2) Demand/Pressure-Demand type respirator regulator (-2, -2A, IPL Figure 3) This test applies only to demand/pressure-demand type respirator regulators (-2, -2A, IPL Fig. 3). (a) Put the slide button (170) on the case cover (190) in the pressure-demand mode. (b) Close Shut Off Valve, Flow Control Valve and Needle Valve. (c) Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure to the inlet of the respirator regulator. (d) Apply vacuum to the test setup. (e) Open the Shut Off Valve. Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a flow of 20 lpm NTPD. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1012 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Respirator Regulator (Continued) D. Flow Test (Continued) (f) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the requirements in Table 1007. WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY RESULT IN INJURY TO THE HANDS. (g) If the outlet pressure indicated on the Draft Gauge is not in agreement with the requirements found in Table 1007, adjust the compression spring (140). NOTE: Carefully and in small increments, bend the ends of the compression spring (140) closer together (inward) to reduce the outlet pressure or farther apart (outward) to increase the outlet pressure. (h) Repeat paragraph 7.D.(2)(a) thru 7.D.(2)(f) for a flow rate of 100 lpm NTPD (at inlet pressures) given in Table 1007. (j) Close the Flow Control Valve. (k) Slowly adjust the Needle Valve until Flowmeter No. 1 indicates a flow of 0.01 lpm NTPD. (l) Compare the respirator regulator outlet pressure indicated on the Draft Gauge with the requirements found in Table 1007 for the respirator regulator inlet pressures of 40 and 60 psig (0.28 and 0.41 MPa). (m) Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa). Table 1007 Flow Test Requirements for Pressure-Demand Mode Respirator Regulators REG INLET PRESSURE psig (MPa) 40 (0.28) 60 (0.41) REGULATOR OUTLET FLOW RATE lpm at NTPD 20 100 0.01 20 100 0.01 ALLOWABLE OUTLET PRESSURE in. WC +0.5 to +2.0 +0.5 to +2.0 +0.5 to +2.5 +0.5 to +2.0 +0.5 to +2.0 +0.5 to +2.5 TASK 35-32-18-780-801 8. Regulator Assembly (-1 thru -1E, IPL Fig. 9) Output Pressure Test Refer to IPL Fig. 9 unless noted otherwise. The regulator assembly must have the output pressure set correctly and checked for repeatability so that the outlet assemblies will provide the required flows. Refer to Figure 1006, Table 1002 and Table 1003. A. Make sure that the on/off valve (-10, 11) is in the closed position (fully clockwise). Insert the appropriate Mating Connector into any outlet assembly and discharge any pressure remaining in the regulator assembly. Remove the Mating Connector. B. Remove the relief valve assembly (320 thru 340) and install the Pressure Gauge. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1013 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 8. Regulator Assembly (Continued) C. Remove one outlet assembly (300 thru 370, IPL Figures 1A thru 1J, as applicable) or plug (-395, -396, -397, as applicable, IPL Figures 1A thru 1E, 1H, 1J) from the body (510 thru -550, IPL Figure 9). Connect the Needle Valve and Flowmeter where the outlet assembly or plug was removed. Close the Needle Valve. D. Apply 1800 psig (12.41 MPa) pressure to the inlet of the regulator assembly. E. Rotate the handle (30) counterclockwise to open the on/off valve. F. Carefully open and adjust the Needle Valve until the Flowmeter indicates 4.0 lpm NTPD. G. The regulator assembly output pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa). If necessary, adjust the regulator output pressure as follows. NOTE: After the initial regulator output pressure adjustment is made at 55 ±2 psig (0.38 ±0.014 MPa), further adjustments are to be made only if noted. (1) If necessary, refer to the DISASSEMBLY section to remove the screws (360) and identification plate (350) from the case (380). (2) Turn the setscrew (370) until the Pressure Gauge indicates 55 ±2 psig (0.38 ±0.014 MPa). NOTE: Turn the setscrew in (clockwise) to increase the output pressure. AVOX Systems recommends that the pressure be set near 57 psig (0.39 MPa) initially. H. Put the on/off valve in the closed position, then in the open position. J. Observe the flow indicated on the Flowmeter and adjust, if necessary, to 4.0 lpm using the Needle Valve. With a flow rate set at 4.0 lpm the regulator assembly output pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa). K. Repeat paragraph 8.H. and 8.J. ten times. With a flow rate set at 4.0 lpm the regulator assembly output pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig (0.38 ±0.014 MPa). L. Close the Needle Valve and make sure that the flow indicated on the Flowmeter is 0 lpm. M. The pressure indicated on the Pressure Gauge must be less than or equal to 75 psig (0.52 MPa). N. Allow the regulator assembly to remain pressurized for 24 hours. Repeat paragraph 8.J. P. If necessary, refer to paragraph 8.G. and adjust the regulator outlet pressure to 55 ±2 psig (0.38 ±0.014 MPa). Q. Repeat paragraph 8.H. thru 8.M. R. Reduce the regulator assembly inlet pressure to 0 psig (0 MPa). Open the Needle Valve and discharge any pressure remaining in the regulator assembly. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1014 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 8. Regulator Assembly (Continued) S. Remove the Needle Valve and Pressure Gauge from the regulator assembly. Refer to the ASSEMBLY section and reinstall the outlet assembly (300 thru 370, as applicable, IPL Figures 1A thru 1J), plug (-395, -396, -397, as applicable, IPL Figures 1A thru 1E, 1H, 1J), screws (360, IPL Figure 9) and identification plate (350) previously removed. Output Pressure Test Setup Figure 1006 TASK 35-32-18-780-802 9. Gauge (290 thru -310, IPL Fig. 9) Accuracy Test Refer to IPL Fig. 9 unless noted otherwise. Refer to Figure 1007, Table 1002 and Table 1003. A. Close the Vent Valve. B. Apply 1800 psig (12.41 MPa) pressure to the test setup, as indicated on the Pressure Gauge. The pressure indicated on the gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of pressure indicated on the test setup Pressure Gauge. C. Repeat paragraph 9.B. at test setup pressure of 1000 psig (6.89 MPa). The pressure indicated on the gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of the pressure indicated on the test setup Pressure Gauge. D. Reduce the inlet pressure of the test setup to 0 psig (0 MPa). The pressure indicated on the gauge (290 thru -310) must be within +-75 psig (+-0.52 MPa) of the pressure indicated on the test setup Pressure Gauge. E. Open the Vent Valve and remove the gauge (290 thru -310). EFFECTIVITY: ALL Revision 2 35-32-18 Page 1015 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 9. Gauge Accuracy Test (Continued) Gauge Accuracy Test Setup Figure 1007 TASK 35-32-18-700-805 10. Valve (-10, 11, IPL Fig. 9) Torque Test Refer to IPL Fig. 9 unless noted otherwise. Refer to Figure 1008, Table 1002 and Table 1003. A. Refer to the DISASSEMBLY section and remove the identification plate (20), nut (40A), handle (30), spring washer (60) and flat washer (70) from the on/off valve (-10, 11). B. Apply 1800 psig (12.41 MPa) to the inlet of the regulator assembly (-1 thru -1E). C. Using the torque wrench rotate the stem (100) counterclockwise one full turn. The torque required to rotate the stem one full turn must not be more than 16 in⋅lbs (1.8 N⋅m). D. Using the torque wrench, and applying a torque of not more than 16 in⋅lbs (1.8 N⋅m), rotate the stem (100) clockwise until the on/off valve (-10, 11) is closed. E. Attach the appropriate Mating Connector to any outlet assembly and discharge any pressure remaining in the regulator assembly. F. Attach the hose connecting the Graduated Cylinder and the Mating Connector. Leakage, if present, must not be more than 5 cc in one hour. G. Remove the hose connecting the Graduated Cylinder and the Mating Connector. Remove the Mating Connector from the outlet assembly. H. Refer to the ASSEMBLY section and install the identification plate (20), nut (40A), handle (30), spring washer (60), and flat washer (70) previously removed. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1016 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 10. Valve Torque Test (Continued) Valve Torque Test Setup Figure 1008 TASK 35-32-18-700-806 11. PCA (-1, -2, -3, -4 (as applicable), IPL Figures 1A thru 1J) Final Test Refer to IPL Fig. 9 unless noted otherwise. Make sure the PCA is fully charged [1800 psig (12.41 MPa) minimum] before testing for external leakage. Refer to the ASSEMBLY section for PCA charging procedure. Subtask 35-32-18-790-008 A. External Leakage (1) Apply Leak Test Solution to all PCA external surfaces. (2) Rotate the handle (30) counterclockwise to open the on/off valve (-10, 11). (3) External leakage from all PCA external surfaces must be zero. Bubbles from the Leak Test Solution are an indication that the PCA is leaking. (4) Perform a latent leakage test. (Keep the on/off valve in the open position for 24 hours and recheck the PCA for external leakage.) (a) Why do a Latent Leak Test? (Incorporating SIL-35-125) 1 The purpose of the latent test is to determine if the unit will leak in the future. 2 This is done by doing a leak test two times. 3 The first leak test is done right after re-filling the cylinder (Steps 11.A.(1) thru 11.A.(3)). 4 The second test is done after a waiting period of 24 hours (Step 11.A.(4)). 5 The waiting period allows the cylinder assembly to completely reach a stable temperature and is an indication of the integrity of the repair of overhaul actions. (b) When To Do a Latent Leak Test 1 The latent leak test is only done after a cylinder assembly has been repaired, overhauled or been hydrostatically tested. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1017 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. PCA (-1, -2, -3, -4 (as applicable), IPL Figures 1A thru 1J) Final Test (Continued) A. External Leakage (Continued) (4) Perform a latent leakage test. (Continued) (b) When To Do a Latent Leak Test (Continued) 2 If a cylinder assembly has been trans-filled but not repaired, overhauled or disassembled, then a latent leak test is not required. (5) Put the on/off valve in the closed position. Insert the applicable Mating Connector into any outlet assembly and discharge any remaining pressure in the regulator assembly. Remove the Mating Connector. Subtask 35-32-18-720-005 B. Functional Test Perform a functional test of the PCA by connecting an appropriate mask to each outlet assembly to assure the flow of oxygen. Additionally, if the PCA is a 5600 Series (equipped with a respirator regulator assembly), also connect a demand type or demand/pressure-demand type mask assembly (as appropriate) to the respirator regulator assembly. Put on the face mask assembly and breathe to assure the flow of oxygen. 12. Fault Isolation Refer to Table 1008 for troubleshooting problems, causes, and solutions. Table 1008 Troubleshooting Chart TROUBLE PROBABLE CAUSE SOLUTION Malfunctioning or damaged relief valve assembly. Replace relief valve assembly. Outlet assy and mating connector not connected properly. Disconnect and reconnect outlet assy and mating connector. Mating connector worn or damaged. Replace mating connector. Outlet assy worn or damaged. Replace worn parts or replace outlet assy. Contaminated, worn, or damaged outlet assy. If a “precision” type outlet assembly, clean or replace outlet assy. RELIEF VALVE ASSEMBLY TEST (PARA 5.) Relief valve assembly (320 thru 340, IPL Figure 9) operation pressure is out of limits. OUTLET ASSEMBLY TEST (PARA 6.) Outlet assy (300 thru 370, IPL Figures 1A thru 1J, as applicable) leaks at connection to mating connector. Outlet assy (300 thru 370, IPL Figures 1A thru 1J, as applicable) flow rate is out of limits. If an “adjustable” type outlet assembly, discard and replace with a “precision” type outlet assembly. Connection between outlet assy (300 thru 370, IPL Figures 1A thru 1J, as applicable) and mating connector is binding, sticking or malfunctioning. EFFECTIVITY: ALL Revision 2 Outlet assy and mating connector contaminated, worn, or damaged. Clean or replace outlet assy or mating connector. 35-32-18 Page 1018 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 12. Fault Isolation (Continued) Table 1008 (Continued) Troubleshooting Chart TROUBLE PROBABLE CAUSE SOLUTION DEMAND VALVE ASSEMBLY LEAKAGE TEST (PARA 7.A.) Demand valve assy (240, IPL Fig. 3) leakage exceeds maximum allowable. Demand valve assy worn, binding, or damaged. Replace demand valve assy. Demand valve assy not tight in regulator case (350, IPL Fig. 3). Tighten demand valve assy. Worn or damaged valve seat gasket (280, IPL Fig. 3). Replace valve seat gasket. INWARD (PARA. 7.B.) AND OUTWARD (PARA. 7.C.) LEAKAGE TESTS Respirator regulator assy (-1 thru -2A, IPL Fig. 3) leakage exceeds maximum allowable. Respirator regulator assy inlet not sealed during testing. Seal inlet to respirator regulator assy. Diaphragm assy (200, IPL Fig. 3) punctured or torn. Replace diaphragm assy. Diaphragm assy loose or improperly installed. Reinstall diaphragm assy. Diaphragm cord (205, IPL Fig. 3) or clamp (210) is loose or damaged. Replace diaphragm cord or clamp. Demand/pressure-demand respirator regulator (-2, -2A, IPL Fig. 3) slide button (170, IPL Fig. 3) not set to demand mode. Set slide button to demand mode. Worn, binding, or damaged demand valve assy (240, IPL Fig. 3). Replace demand valve assy. Diaphragm assy (200, IPL Fig. 3) torn or punctured. Replace diaphragm assy. Diaphragm assy (200, IPL Fig. 3) loose or improperly installed. Reinstall diaphragm assy. Diaphragm cord (205, IPL Fig. 3) or clamp (210) is loose or damaged. Replace diaphragm cord or clamp. FLOW TEST - DEMAND MODE (PARA 7.D.(1)) Pressure of the demand/pressure -demand respirator regulator assy (-2, -2A, IPL Fig. 3) is out of limits. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1019 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 12. Fault Isolation (Continued) Table 1008 (Continued) Troubleshooting Chart TROUBLE PROBABLE CAUSE SOLUTION FLOW TEST - PRESSURE-DEMAND MODE (PARA 7.D.(2)) Pressure of demand/pressure-demand respirator regulator assy (-2, -2A, IPL Fig. 3) is out of limits. Demand/Pressure-Demand respirator regulator (-2, -2A, IPL Fig. 3) slide button (170, IPL Fig. 3) not set to pressure-demand mode. Set slide button to pressure-demand mode. Worn, binding, or damaged demand valve assy (240, IPL Fig. 3). Replace demand valve assy. Diaphragm assy (200, IPL Fig. 3) torn or punctured. Replace diaphragm assy. Diaphragm assy (200, IPL Fig. 3) loose or improperly installed. Reinstall diaphragm assy. Diaphragm cord (205, IPL Fig. 3) or clamp (210) is loose or damaged. Replace diaphragm cord or clamp. Compression spring (140, IPL Fig. 3) out of adjustment or damaged. Adjust or replace compression spring. REGULATOR ASSEMBLY OUTPUT PRESSURE TEST (PARA. 8.) Regulator assy (-1 thru -1E, IPL Figure 9) outlet pressure is out of limits. Regulator assy requires adjustment. Adjust regulator assy outlet pressure. Damaged valve seat area in body (510 thru -550), IPL Fig. 9). Replace body. Thrust pin (470, IPL Fig. 9) worn or damaged. Replace thrust pin. Seat assy (460, IPL Fig. 9) worn or damaged. Replace seat assy. Diaphragm (430, IPL Fig. 9) worn or damaged. Replace diaphragm. Diaphragm (430, IPL Fig. 9) not sealed in body (510 thru -550, IPL Fig. 9). Reposition diaphragm in body. Spring (490, IPL Fig. 9) or adjusting spring (400, IPL Fig. 9) damaged. Replace spring or adjusting spring. Damaged, obstructed, or malfunctioning gauge. Replace gauge. GAUGE ACCURACY TEST (PARA. 9.) Gauge (290 thru -310, IPL Fig. 9) indicated pressure is out of limits. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1020 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 12. Fault Isolation (Continued) Table 1008 (Continued) Troubleshooting Chart TROUBLE PROBABLE CAUSE SOLUTION Threads on head assy (120, IPL Fig. 9) binding or not lubricated. Lubricate threads. Damaged threads on head assembly (120, IPL Fig. 9) or bushing (140, IPL Fig. 9). Replace head assembly or bushing. Stem assy (100, IPL Fig. 9) is bent. Replace stem assy. Head assy (120, IPL Fig. 9) worn or damaged. Replace head assy. Damaged on/off valve seat area in body (510 thru -550, IPL Fig. 9). Replace body. Connection between elbow (105, IPL Fig. 1H, 1J), outlet assy (300 thru 370, IPL Figures 1A thru 1J, as applicable), relief valve assy (320 thru 340, IPL Fig. 9), gauge (290 thru -310, IPL Fig. 9), charging valve assy (170) and body (510 thru -550, IPL Fig. 9) leaks. Parts do not have correct seal with thread sealing tape. Disassemble and assemble parts that leak to the regulator body. Threads damaged. Replace damaged part. Part not tight in body. Retighten or retorque part as required. Connection between on/off valve (-10, 11, IPL Fig. 9) and body (510 thru -550, IPL Fig. 9) leaks. Bushing (140, IPL Fig. 9) threads damaged. Replace bushing. Worn, damaged, or non-lubricated preformed packing (130, IPL Fig. 9). Replace preformed packing. Bushing (140, IPL Fig. 9) not tight in body. Retorque bushing. Connection between safety outlet assy (-220, IPL Fig. 9) and body (510 thru -550, IPL Fig. 9) leaks. Safety plug washer (280, IPL Fig. 9) damaged. Replace safety plug washer. Safety plug (250, IPL Fig. 9) not tight in body. Retorque safety plug. Leakage at relief valve assy (320 thru 340, IPL Fig. 9). Relief valve assy malfunctioning or damaged. Replace relief valve assy. Leakage past valve core (-190, IPL Fig. 9) of charging valve (170, IPL Fig. 9). Worn or damaged valve core (-190, IPL Fig. 9) or body (-180, IPL Fig. 9). Replace charging valve. Valve core (-190, IPL Fig. 9) not tight in body (-180, IPL Fig. 9). Replace charging valve. VALVE TORQUE TEST (PARA. 10.) Torque required to open and close on/off valve (-10, 11, IPL Fig. 9) is out of limits. Regulator assy (-1 thru -1E, IPL Figure 9) leaks when on/off valve (-10, 11, IPL Fig. 9) is set to the closed position. PCA FINAL TEST (PARA. 11.) EFFECTIVITY: ALL Revision 2 35-32-18 Page 1021 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 12. Fault Isolation (Continued) Table 1008 (Continued) Troubleshooting Chart TROUBLE PROBABLE CAUSE SOLUTION Safety disc (270, IPL Fig. 9) or gasket (240, IPL Fig. 9) damaged. Replace safety disc or gasket. Safety cap (230, IPL Fig. 9) not tight on safety plug (250, IPL Fig. 9). Retorque safety cap. Safety disc (260, IPL Fig. 9) or safety plug washer (280, IPL Fig. 9) damaged. Replace safety disc or safety plug. Safety plug (210, IPL Fig. 9) not tight in regulator body (510 thru -550, IPL Fig. 9). Retorque safety plug. Packing nut (80, IPL Fig. 9) does not have correct seal using preformed packing (90, IPL Fig. 9) and PTFE seat (110, IPL Fig. 9). Replace preformed packing. Packing nut (80, IPL Fig. 9) not tight in bushing (140, IPL Fig. 9). Retorque packing nut. Nut (part of connector assy) not tight on tube (part of elbow assy). Tighten nut on tube. Worn or damaged ferrule (part of connector assy). Replace connector assy. Connector assy (100, IPL Fig. 1H, 1J) does not have correct seal with thread sealing tape. Disassemble and assemble connector assy to respirator regulator assy. Connector assy (100, IPL Fig. 1H, 1J) threads damaged. Replace connector assy. Connector assy (100, IPL Fig. 1H, 1J) not tight in respirator regulator assy (105, IPL Fig. 1H; 115, IPL Fig. 1J). Tighten connector assy. Plug (210, IPL Fig. 9) not tight in body (510 thru -550). Retorque plug. PCA FINAL TEST (PARA. 11.) (Continued) Leakage past safety outlet assy (-220, IPL Fig. 9). Leakage past safety plug (210, IPL Fig. 9) Connection between packing nut (80, IPL Fig. 9) and bushing (140, IPL Fig. 9) leaks. Connection between elbow assy (105, IPL Fig. 1H, 1J), connector assy (100, IPL Fig. 1H, 1J), and respirator regulator assy (110, IPL Fig. 1H; 115, IPL Figure 1J) leaks. Connection between plug (210, Fig. 9) and body (510 thru -550, IPL Fig. 9) leaks. EFFECTIVITY: ALL Revision 2 35-32-18 Page 1022 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL EFFECTIVITY: ALL Revision 2 35-32-18 Page 1023 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL EFFECTIVITY: ALL Revision 2 35-32-18 Page 1024 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL EFFECTIVITY: ALL Revision 2 35-32-18 Page 1025 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 1026 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SCHEMATICS AND WIRING DIAGRAMS TASK 35-32-18-99C-801 1. Schematics and Wiring Diagrams Not applicable EFFECTIVITY: ALL Revision 2 35-32-18 Page 2001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 2002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL DISASSEMBLY TASK 35-32-18-000-801 1. General This section describes the equipment and procedures necessary to disassemble the 5500 and 5600 Series Portable Cylinder Assemblies (PCA). Most repair procedures do not need complete disassembly of the PCA. Disassemble units only to the level necessary, as determined in TESTING AND FAULT ISOLATION section, to repair or replace components. Disassembly is organized as follows: Paragraph 3 4 5 6 Description General PCA Disassembly Respirator Regulator Disassembly Regulator Port Device Removal and Disassembly General Regulator Assy Disassembly IPL Figure No. 2, 9 3 2, 4 thru 12 2, 9 The instructions in this section apply to all 5500 and 5600 Series PCA unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses. Unless otherwise noted, all disassembly procedures requiring turning, twisting, or unthreading will be in the counterclockwise direction. NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. TASK 35-32-18-94B-802 2. Special Tools, Fixtures, and Equipment A list of special tools, fixtures, and equipment necessary for disassembly of the 5500 and 5600 Series PCA is shown in Table 3001. Special tools, fixtures, and equipment must be cleaned for oxygen service before use. Figure number information provided in the “NOMENCLATURE” column corresponds to the tool listing in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section. Unless noted otherwise, one of each item listed is required. Tools, Fixtures and equipment not shown in Table 3001 are standard shop tools, fixtures and equipment. Equivalents may be substituted. Table 3001 Special Tools, Fixtures, and Test Equipment NOMENCLATURE Pneumatic Bench Vise PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Model BV-101-P P/N 58634 Getz Fire Equipment Co. Peoria, IL 61602-1711 USA (V58013) TASK 35-32-18-060-801 3. General PCA Disassembly WARNING: FAILURE TO FULLY DISCHARGE THE PCA OF OXYGEN PRIOR TO DISASSEMBLY OF ANY PART MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH OR FAILURE TO SECURE THE CYLINDER, REGULATOR ASSEMBLY AND ATTACHED HOSE DURING OXYGEN DISCHARGE MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or due to equipment failure, the released energy can be highly destructive if not properly controlled. Fully discharge the oxygen from the PCA and component parts, prior to disassembly of any part. Secure the cylinder, regulator assembly, and discharge hose during oxygen discharge EFFECTIVITY: ALL Revision 2 35-32-18 Page 3001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-060-801 3. General PCA Disassembly (Continued) WARNING: FAILURE TO USE SUITABLE EYE PROTECTION DURING DISASSEMBLY PROCEDURES MAY CAUSE INJURY TO THE EYES. Use eye protection at all times during all disassembly procedures. Attach a hose equipped with a mating connector (Refer to Figure 6 in the DESCRIPTION AND OPERATION section) to the outlet port equipped with a constant flow or full flow outlet assembly. Slowly rotate the handle (30A, IPL Figure 9) of the on/off valve (-10, 11, IPL Figure 9) to the open (fully counterclockwise) position. Release all the oxygen from the PCA through the attached hose into a well ventilated area. Rotate the handle of the on/off valve to the closed (fully clockwise) position and remove the hose from the outlet assembly. Subtask 35-32-18-070-001 A. 5600 Series Only (1) Unthread the nut on the connector (100A, IPL Figure 1H and 1J) to allow the connector to be separated from the elbow assembly (105). NOTE: The nut and compression ferrule (both part of the connector) will be retained on the elbow assembly after the connector and elbow assembly are separated. Do not attempt to remove the nut or compression ferrule from the elbow assembly. If the elbow assembly must be replaced, the elbow assembly and connector must be replaced as a set. (2) On the 5600 Series PCA (2, IPL Figure 1), loosen and remove the upper clamp (75, IPL Figures 1H and 1J) with the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) attached. Remove the clamp from the bracket (125). Unthread and discard the self-locking screws (120) and remove the bracket from the respirator regulator. (3) On the 5600 Series PCA (2, IPL Figure 1), remove the harness (200, IPL Figures 1H and 1J) from PCA. Separate the strap assemblies (201, 202) to disassemble the harness (200). Subtask 35-32-18-070-002 B. 5500 & 5600 Series (1) Loosen and remove lower clamp (70, IPL Figures 1A thru 1E and 1G thru 1J) from cylinder (500570, IPL Figures 1A thru 1E and 1G thru 1J, as applicable). (2) On the 5500 Series (1, IPL Figure 1) or 5600 Series (2, IPL Figure 1) PCA remove the harness (200 thru 225, 250 thru 285, IPL Figures 1A thru 1E and 1G thru 1J, as applicable) from the neck of the cylinder. NOTE: Although a close fit, the loop-end of the harness is large enough to go over the regulator assembly (-1 IPL Figure 9). (3) Remove the ID plate (55A, 60, IPL Figure 1A thru 1F; 80A, IPL Figure 1G; -60 IPL Figure 1H and 1J) from the cylinder only if damaged. (4) Remove instruction decal (20A, IPL Figures 1A thru 1G, 25A; IPL Figures 1H and 1J) from cylinder only if damaged. (5) Remove oxygen ID decal (30A, IPL Figures 1A thru 1J), if equipped, from cylinder only if damaged. EFFECTIVITY: ALL Revision 2 35-32-18 Page 3002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. General PCA Disassembly (Continued) NOTE: The painted text, “BREATHING OXYGEN ONLY - USE NO OIL”, was used in place of the oxygen ID decal (30A, IPL Figures 1A thru 1J) on some 5500 Series and 5600 Series PCA's. (6) Remove the aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) and instruction placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) from the cylinder. Remove label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J) from the pressure gauge (290 thru -310, IPL Figure 9). Subtask 35-32-18-070-003 C. 5500 Series Only (1) Unfasten the hook and loop type fastener strap (45, -50, IPL Figure 2) and remove the mask storage bag assembly (-55, 60) from the cylinder (500 thru 565, IPL Figure 1A thru 1E, as applicable). Remove the PAX mask assembly (35 thru 41, IPL Figure 2) from the mask storage bag assembly. If the PAX mask assembly is in a clear protective bag, cut open the clear plastic bag and remove the connector (15, 20), coupling (-25), or nipple (-30) from the mask assembly (35 thru 41) only if damaged. NOTE: Refer to AVOX Systems CMM 35-22-26 for more information on the PAX mask assembly (35 thru 41, IPL Figure 2). (2) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1A thru 1C) from the cylinder. Remove the harness (200) from PCA. Separate the strap assemblies (201 and 202) to disassemble the harness (200). (3) On the 5500 Series PCA (1, IPL Figure 1) loosen and remove the upper clamp (75, IPL Figures 1B and 1E) from the cylinder. Remove the harness (225) from the PCA. TASK 35-32-18-060-802 4. Respirator Regulator Assembly (110, IPL Figure 1H, 115, IPL Figure 1J) Disassembly Refer to IPL Figure 3, unless noted otherwise. Disassemble the respirator regulator as follows. Subtask 35-32-18-070-004 A. Cover Assembly (-50, -60) Removal, and Disassembly. (1) Unthread the pan head screws (70) and remove the cover assembly (-50, -60) from the regulator case (350). (2) Remove the rivets (100, 130) and the identification plate (80, 90, 110, 120) from the case cover (180, 190) only if the identification plate is damaged. Discard the rivets if removed. (3) Carefully remove the slide button (170), spring (160), compression spring (140) and plate with lever assembly (150) from the case cover (190). NOTE: The plate with lever assembly is not procurable. If a replacement part is required, a complete cover assembly (-60) must be ordered. Subtask 35-32-18-070-005 B. Diaphragm (200) Removal (1) Carefully remove the diaphragm clamp (210) from the diaphragm (200). EFFECTIVITY: ALL Revision 2 35-32-18 Page 3003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Respirator Regulator Assembly Disassembly (Continued) NOTE: If diaphragm (200) is secured by diaphragm cord (205), the diaphragm cord should not be removed unless necessary. Diaphragm cord is no longer procurable. If the diaphragm cord is removed, it must be replaced with a diaphragm clamp (210). (2) Carefully remove the diaphragm (200) from the regulator case (350). Subtask 35-32-18-070-006 C. Deflector (220) and Demand Valve Assembly (240) Removal and Disassembly (1) Unthread the pan head screws (230A) and remove the deflector (220) from the regulator case (350). (2) Unthread the pan head screws (250) and remove the lock washer (260), flat washer (270A), and demand valve assembly (240) from the regulator case (350). (3) Remove and discard the valve seat gasket (280A) from the regulator case (350). Subtask 35-32-18-070-007 D. General Disassembly Remove the remaining components of the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) components from regulator case (350) as follows. (1) Unthread the connector (100A, IPL Figures 1H and 1J) from the regulator case (350, IPL Figure 3). Remove the screen (340) from the regulator case. (2) Remove the adapter (290, 300) from the regulator case (350). (3) Remove the external retaining ring (-330) and cover assembly (-310) from the adapter body (-320). TASK 35-32-18-060-803 5. Regulator Port Device Removal and Disassembly Unless specified, all removal and disassembly procedures for regulator port devices apply equally to the 5500 and 5600 Series PCA. Place the PCA in a Pneumatic Bench Vise (Table 3001) for removal of items attached to the regulator ports. Refer to IPL Figure 9 unless noted otherwise. Subtask 35-32-18-070-008 A. Gauge (290 thru -310, IPL Figure 9) Refer to IPL Figure 12 unless noted otherwise. Remove the gauge and disassemble as follows. CAUTION: ONLY THE LENS, BEZEL, BEZEL WITH LENS, GASKET OR RELIEF LABEL MAY BE REMOVED FROM THE GAUGE OR DAMAGE MAY OCCUR. (1) If damaged, remove and discard the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60) from the gauge (1 thru 1F, as applicable). (2) If damaged, remove and discard the relief label (80) or gasket (70) from the gauge (1D, 1F). Subtask 35-32-18-070-009 B. Relief Valve Assembly (320 thru 340, IPL Figure 9) Remove relief valve assembly from the body (510 thru -550). EFFECTIVITY: ALL Revision 2 35-32-18 Page 3004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Regulator Port Device Removal and Disassembly (Continued) Subtask 35-32-18-070-010 C. Charging Valve (170, IPL Figure 9) Remove the charging valve and disassemble as follows. (1) Remove the charging valve (170) from the body (510 thru -550). (2) Remove the filler cap (160) from the charging valve (170). NOTE: Older style filler caps (-158) had removable filler cap seats (-159). The older filler cap and filler cap seat are non-procurable parts. Do not disassemble the filler cap seat (-159) from filler cap (-158). If replacement parts for the old filler cap (-158) or filler cap seat (-159) are required, the filler cap (160) must be ordered as a replacement part. Subtask 35-32-18-070-011 D. Safety Plug Assembly (210, IPL Figure 9) or Safety Outlet Assembly (-220, IPL Figure 9) Remove the safety plug assembly or safety outlet assembly and disassemble as follows. (1) Remove the safety plug assembly (210) or safety outlet assembly (-220) from the body (510 thru -550, as applicable). (2) Remove and discard the safety disc (260) from the body (510 thru -540). (3) Remove and discard the safety plug washer (280) from the body (510 thru -550). (4) Remove the safety cap (230), safety disc (270), and gasket (240) from the safety plug (250). Discard the safety disc and gasket. Subtask 35-32-18-070-012 E. On/Off Valve (-10, 11, IPL Figure 9) Remove and disassemble the on/off valve kit as follows. (1) Remove on/off valve (-10, 11) from the body (510 thru -550). (2) Remove the filter (150) from the body (510 thru -550). (3) Disassemble the on/off valve as follows. (a) Remove and discard the identification plate (20) from the handle (-30, 30A). (b) Unthread the nut (40A) and remove washer (-50), handle (-30, 30A), spring washer (60), and flat washer (70) from the stem assembly (100). (c) Unthread the packing nut (80) from the bushing (140). Remove the preformed packing (90) and seat (110) from the stem assembly (100). Discard the preformed packing. (d) Remove the stem assembly (100) and unthread the head assembly (120) from the bushing (140). (e) Remove and discard the preformed packing (130) from the bushing (140). EFFECTIVITY: ALL Revision 2 35-32-18 Page 3005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Regulator Port Device Removal and Disassembly (Continued) Subtask 35-32-18-070-013 F. APN 800503-00 (-4, IPL Figure 5), 5009-00 (-1, IPL Figure 5), or 5009 Series (-2 thru -3J, IPL Figure 5) Outlet Assembly Refer to IPL Figure 5 unless noted otherwise. Remove and discard the 800503-00 (-4) or 5009-00 (-1) outlet assembly. Replace with a precision type outlet assembly (-2 thru -3J). NOTE: Replacement parts are not available for the outlet assembly (-50, -60), flow port (120, 130), filter (150), retaining ring (140), gasket (160), stud (70, 80), glass cord (40), screen (30), screw (20), or orifice (180). Do not disassemble these parts. (1) Remove the dust cover (10) from the receptacle (170) only if damaged. (2) For precision type outlets (-2 thru -3J), unthread the receptacle (170) from the stud (70, 80). (3) For precision type outlets (-2 thru -3J), remove the spring (110), valve (100) and gasket (90) from the receptacle (170). Discard the gasket. Subtask 35-32-18-070-014 G. APN 5041-00 (-1, IPL Figure 4) and 5041 Series (-2 thru -2P, IPL Figure 4) Outlet Assembly Refer to IPL Figure 4 unless noted otherwise Remove and discard the 5041-00 outlet assembly (-1). Replace with a precision outlet assembly (-2 thru -2P). NOTE: Replacement parts are not available for the screw (50), screen (60, 80), glass cord (70), coupling assembly (-90), outlet subassembly (-100), body (120, 130), or orifice (200). Do not disassemble these parts. (1) For precision outlets (-2 thru -2P), unthread the nut (20) and remove the cover assembly (10), cap (30), and washer (40) from the case (190). (2) For precision outlets (-2 thru -2P), remove the springs (170) from the pins (180) and remove the pins from the case (190). (3) For precision outlets (-2 thru -2P), unthread the setscrew (110) from the case (190). (4) For precision outlets (-2 thru -2P), unthread the case (190) from the body (120, 130). (5) For precision outlets (-2 thru -2P), remove the spring (140), valve (150), and valve seat (160) from the case (190). Discard the valve seat. Subtask 35-32-18-070-015 H. APN 5507-00 (-1, IPL Figure 7) and 5507 Series (-2 thru -2F, IPL Figure 7) Outlet Assembly Refer to IPL Figure 7 unless noted otherwise. Remove and discard the 5507-00 outlet assy. Replace with a precision outlet assy (-2 thru -2F). NOTE: Replacement parts are not available for the screw (10), screen (30), glass cord (20), outlet subassembly (-40), body (140, 150), or orifice (160). Do not disassemble these parts. (1) For precision outlets (-2 thru -2F), unthread the fillister head screw (80) and remove the dust cover (70) and torsion spring (60) from the threaded adapter (50). Discard the fillister head screw. (2) For precision outlets (-2 thru -2F), remove the threaded adapter (50) from the body (140, 150) and remove the lockwasher (90), outlet washer (100), outlet gasket (110), outlet poppet (120), and flowstop spring (130). Discard the gasket (110). EFFECTIVITY: ALL Revision 2 35-32-18 Page 3006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Regulator Port Device Removal and Disassembly (Continued) Subtask 35-32-18-070-016 J. APN 10003566 Oxygen Coupling (340, IPL Figure 1A, 1C, 1E, 1H, 1J) or APN 802856-01 Outlet Assembly (340A, IPL Figure 1A, 1C, 1E, 1H, 1J; 340, IPL Figure 1F; -1, IPL Figure 11) Remove and disassemble the 10003566 oxygen coupling or 802856-01 outlet as follows. Refer to IPL Figure 11 unless noted otherwise. NOTE: Oxygen coupling (APN 10003566) is replaced by outlet assembly (APN 802856-01). Do not disassemble oxygen coupling, APN 10003566. (1) Remove the warning label (50) and dust cover retainer (10) from the dust cover (40) only if damaged. (2) Twist and unlock the dust cover (40) from the groove pin (30) on the disconnect fitting (20). Remove the dust cover (40). (3) Remove the preformed packing (110, 120), disconnect body (100), quad ring (90), disconnect poppet (80), poppet spring (70), and gasket (60) from the disconnect fitting (20). Discard the quad ring and preformed packing or gasket. Subtask 35-32-18-070-017 K. APN 5052-00 Outlet Assembly (370, IPL Figure 1H, -1, IPL Figure 8) Remove and disassemble the 5052-00 outlet as follows. Refer to IPL Figure 8 unless noted otherwise. Replacement parts are not procurable for this outlet assembly. Do not disassemble the 5052-00 outlet assembly. If replacement is required, the outlet assembly must be replaced by a different outlet assembly. Refer to IPL Table 1, Sheet 5 to choose an outlet assembly that is procurable. Subtask 35-32-18-070-018 L. APN 36728-01 (-1, IPL Figure 13) Outlet Assembly Remove the 36728-01 outlet. Do not disassemble a 36728-01 outlet assembly. Subtask 35-32-18-070-020 M. APN 10006017 (355, IPL Figure 1C) Outlet Assembly Remove the 10006017 outlet assembly. Replacement parts are not procurable for this outlet assembly. Do not disassemble this outlet assembly. Subtask 35-32-18-070-021 N. APN 8572-02 (-1, IPL Figure 6) Outlet Assembly Remove and disassemble the 8572-02 outlet as follows. Refer to Figure 6 unless noted otherwise. (1) Unthread the body assembly (10) from the adapter (90) and disassemble as follows. (a) Remove the grooved pin (-20) from the body (-40). (b) Remove the washer (-30) from the body (-40). (2) Remove the gasket (50), poppet (60), spring (70), and inlet filter (80) from the adapter (90). Discard the inlet filter. EFFECTIVITY: ALL Revision 2 35-32-18 Page 3007 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Regulator Port Device Removal and Disassembly (Continued) Subtask 35-32-18-070-022 P. APN 802863-02 (-1, IPL Figure 10) Outlet Assembly Remove and disassemble the 802863-02 outlet as follows. Refer to Figure 10 unless noted otherwise. (1) Unthread the nipple (10) from the outlet body (140). (2) Remove the dust plug assembly (-20) from the outlet body (140) and disassemble as follows. (a) Remove the dust plug (50) from the insert sleeve (80). (b) Remove the preformed packing (40) from the dust plug (50). Discard the preformed packing. (c) Remove the dust cover (30) from the outlet body (140). (3) Unthread the insert sleeve (80) from the outlet body (140). If damaged, remove the pins (70) from the insert sleeve. (4) Remove the preformed packing (110), retainer (100), seal (90), poppet (120) and spring (130) from the outlet body (140). Discard the preformed packing and seal. TASK 35-32-18-060-804 6. General Regulator Disassembly (-1 thru -1G, IPL Figure 9) Place the PCA in a Pneumatic Bench Vise (Table 3001) to remove the regulator body from the cylinder. Refer to IPL Figure 9 unless noted otherwise. Subtask 35-32-18-070-023 A. 5500 & 5600 Series (1) Remove the screws (360), identification plate (350), and setscrew (370A) from the case (380). Discard screws. (2) Carefully unthread the case (380) from the body (510 thru -550). Remove the guide (390A), adjusting spring (400), slip ring (420), diaphragm plate (410), diaphragm (430), and thrust plate (440) from the case (380). (3) Unthread the holder (450) and remove the seat assembly (460), thrust pin (470), thrust pin guide (480), and spring (490) from the body (510 thru -550). (4) Remove the tube (500) from the body (510 thru -550) only if damaged. (5) Remove the drive screws (580) securing the identification plate (560, 570A) from the regulator body (510 thru -550). Discard the drive screws. (6) Unthread the regulator body (510 thru -550) from the cylinder (500 thru 570, IPL Figures 1A thru 1J, as applicable). Subtask 35-32-18-070-024 B. 5500 Series Only On 5500 Series PCA (-1, IPL Figure 1G), remove the following items. (1) Remove the metal boss seal (475, IPL Figure 1G) from the regulator body (-550, IPL Figure 9). Discard the metal boss seal. EFFECTIVITY: ALL Revision 2 35-32-18 Page 3008 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL CLEANING TASK 35-32-18-100-801 1. General This section contains information about the recommended equipment and procedures for cleaning the AVOX Systems 5500 and 5600 Series PCA. Before cleaning, the units shall be disassembled using procedures in the DISASSEMBLY section. NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING CLEANING PROCEDURES MAY CAUSE INJURY TO THE EYES. A. Use eye protection at all times during all cleaning procedures. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. B. Some cleaning materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, tools, or other means. TASK 35-32-18-99E-802 2. Reference Documents (Incorporating SIL-35-127) A list of applicable reference documents is given in Table 4001. DOCUMENT NUMBER ARP 1176 MIL-D-16791 EFFECTIVITY: ALL Revision 2 Table 4001 Reference Documents DOCUMENT NAME ORDERING INFORMATION Oxygen System and Component Cleaning and Packaging Military Specification Detergents, General Purpose (Liquid, Non-Ionic) Society of Automotive Engineers Intl. Warrendale, PA 19428-2959 USA US Government Printing Office Washington, DC 20402 USA 35-32-18 Page 4001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Reference Documents (Continued) Table 4001 (Continued) Reference Documents DOCUMENT NAME ORDERING INFORMATION DOCUMENT NUMBER C-6 Standards for Visual Inspection of Steel Compressed Gas Cylinders Guidelines for Visual and Requalification of Fiber Reinforced High Pressure Cylinders Standard for Requalification of DOT 3HT, CTC 3HT, and TC 3HTM Seamless Steel Cylinders Cleaning Equipment for Oxygen Service Cylinders, Compressed Gas; High Pressure, Steel DOT 3AA and Aluminum Applications, General Specifications for: C-6.2 C-8 G-4.1 RR-C-901 Compressed Gas Association, Inc. 4221 Walney Road, 5th Floor Chantilly, VA 20151-2923 Phone: 703-788-2700 Fax: 703-961-1831 Email: cga@cganet.com Website: www.cganet.com US Government Printing Office Washington, DC 20402 USA TASK 35-32-18-94B-803 3. Special Tools, Fixtures and Equipment A list of special tools, fixtures and equipment recommended for cleaning of the 5500 and 5600 Series PCA is shown in Table 4002. Special tools, fixtures and equipment must be cleaned for oxygen service before use. Tools, fixtures, and equipment not shown in Table 4002 are standard shop tools, fixtures, and equipment. Equivalents may be substituted. Table 4002 Special Tools, Fixtures and Equipment NOMENCLATURE Protective Cap or Plug MANUFACTURER (VENDOR CODE) Local Vendor CAUTION: DO NOT CLEAN THE FOLLOWING PARTS. THESE PARTS ARE TO BE DISCARDED AND REPLACED IF REMOVED DURING SERVICE. 4. Discard the following if removed during service. Do not clean these parts. A. Metallic Parts Parts to discard are identified in Table 4003. B. Non-metallic parts Parts to discard are identified in Table 4004. EFFECTIVITY: ALL Revision 2 35-32-18 Page 4002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Discard the following if removed during service. Do not clean these parts. (Continued) Table 4003 Metallic Parts to Be Replaced, Not Cleaned IPL Figure Item No. 1G 1H, 1J 1H, 1J 3 3 3 6 7 9 9 9 9 9 9 9 9 9 9 9 11 12 475 120 25A 100A 130A 210 80 80 20 110 120 150 240 260 270 350 360 460 580 50 80 Nomenclature Metal Boss Seal Self-locking Screw Instruction Decal Rivet Rivet Diaphragm Clamp Filter, Inlet Fillister Head Screw Identification Plate Seat Head Assembly Filter Gasket Safety Disc Safety Disc Identification Plate Screw Seat Drive Screw Warning Label Relief Label Table 4004 Non-Metallic Parts to be Replaced, Not Cleaned EFFECTIVITY: ALL Revision 2 IPL Figure Item No. Nomenclature 1A thru 1G 1A thru 1J 1A, 1C, 1E, 1H, 1J 1A, 1C, 1E, 1H, 1J 1A, 1C, 1E, 1H, 1J 1G 3 3 3 4 5 6 7 9 9 9 9 10 10 10 11 11 11 11 12 20A 30A -40 45 -50 80A 80 205 280 & 280A 160 90 50 110 90 130 280 430 40 90 110 60 90 110 120 70 Instruction Decal Oxygen Identification Decal Instruction Placard Label Aviator’s Oxygen Placard Identification Plate Identification Plate Diaphragm Cord Valve Seat Gasket Valve Seat Gasket Gasket Gasket Preformed Packing Preformed Packing Safety Plug Washer Diaphragm Preformed Packing Seal Preformed Packing Gasket Quad Ring Preformed Packing Preformed Packing Gasket 35-32-18 Page 4003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-100-802 5. Cylinder Cleaning Subtask 35-32-18-140-001 A. External Cleaning (See reference CGA G-4.1 (Table 4001)) (1) Seal the opening at the neck of the cylinder using the protective cap (Table 4002). (2) Clean the cylinder. (3) Rinse the outside of the cylinder with clean water. (4) Dry the cylinder. (5) Remove the protective cap from the cylinder opening. Subtask 35-32-18-160-001 B. Internal Cleaning CAUTION: THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS MUST NOT BE CLEANED USING ANY ABRASIVE ACTION OR ABRASIVE MATERIALS, INCLUDING WIRE BRUSHES OR ABRASIVE PRODUCTS, OR DAMAGE TO SEALING SURFACES OR THREADS MAY OCCUR. (1) Refer to CGA pamphlet G-4.1 (Table 4001) for procedures to clean the inside of steel and composite cylinders. TASK 35-31-55-160-801 6. Passenger Mask Assemblies Refer to the CLEANING section of AVOX Systems CMM 35-22-26 for procedures on cleaning a Passenger mask assembly. TASK 35-32-18-110-801 7. Metallic Parts A. Refer to ARP 1176 (Table 4001) for the cleaning standard for metallic parts. B. Make sure that all metallic parts in direct contact with oxygen are cleaned to a cleanliness level of category 1C per ARP 1176 (see Table 4001). TASK 35-32-18-130-801 8. Non-Metallic Parts A. Refer to ARP 1176 (Table 4001) for the cleaning standard for non-metallic parts. B. Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a cleanliness level of category 1C per ARP 1176 (see Table 4001). TASK 35-32-18-140-801 9. Optional Cylinder Mounting Bracket Assemblies For information on the cleaning of optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to AVOX Systems ACMM 35-37-58. EFFECTIVITY: ALL Revision 2 35-32-18 Page 4004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL CHECK TASK 35-32-18-210-801 1. General After disassembly and cleaning of any component, assembly, or unit, examine each part before assembly. If you are not sure that a part is serviceable, replace it per instructions in ASSEMBLY. Subtask 35-32-18-210-001 A. Overhaul Table 5003 gives overhaul intervals for regulators that are subject to US DOT Regulations. Other requirements may apply in your country (for example Transport Canada (TC) permits may affect cylinders when offered for transport or import in or to Canada). NOTE: Regulator assemblies P/N 5510-00, -03, -05, -07 and -09 have aluminum bodies. They are obsolete and can not be repaired or overhauled. If you have one of these regulator assemblies replace it with the corresponding regulators that has a brass body (same Callout Code shown in IPL Table 1, Sheet and IPL Table 1, Sheet 3) During an overhaul of the PCA, the following items must be replaced per instructions in ASSEMBLY. Identification Plate (20, 350, IPL Figure 9) Filter (150, IPL Figure 9) Preformed Packings (90, 130, IPL Figure 9) Seat (110, 460, IPL Figure 9) Head Assembly (120, IPL Figure 9) Safety Disc (260, 270, IPL Figure 9) Gasket (240, IPL Figure 9) Safety Plug Washer (280, IPL Figure 9) Diaphragm (430, IPL Figure 9) Screws (360, IPL Figure 9) During an overhaul of a PCA, the following items may require replacement due to damage during disassembly or from rough handling. Replace per instructions in the ASSEMBLY section of this manual. Identification Plate (55, 60, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J; 80, IPL Figure 1G; 80, 90, 110, 120, IPL Figure 3; 20, IPL Figure 9) Instruction Decal (20, IPL Figures 1A thru 1G; 25, IPL Figures 1H and 1J) Oxygen Identification Decal (30, IPL Figures 1A thru 1J) Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) Label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J) Warning Label (65, IPL Figure 1G) When removed or disassembled, the following items must be discarded and replaced with new parts. Safety Disc (260, 270, IPL Figure 9) Gasket (90, IPL Figure 5; 50, IPL Figure 6; 110, IPL Figure 7; 240, IPL Figure 9; 60, IPL Figure 11) Identification Plate (20, IPL Figure 9) Preformed Packing (90, 130, IPL Figure 9; 40, 110, IPL Figure 10; 110, 120, IPL Figure 11) Valve Seat Gasket (280, 280A, IPL Figure 3) Safety Plug Washer (280, IPL Figure 9) Quad Ring (90, IPL Figure 11) Self-Locking Screw (120, IPL Figures 1H and 1J; 360, IPL Figure 9) Valve Seat (160, IPL Figure 4) Rivet (100A, 130A, IPL Figure 3) Diaphragm Cord (205, IPL Figure 3) [Replace with Diaphragm Clamp (210, IPL Figure 3)] Fillister Head Screw (80, IPL Figure 7) EFFECTIVITY: ALL Revision 2 35-32-18 Page 5001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. General (Continued) Drive Screw (580, IPL Figure 9) Metal Boss Seal (475, IPL Figure 1G) Filter (80, IPL Figure 6; 150, IPL Figure 9) Seal (90, IPL Figure 10) When removed or disassembled, the following items should be discarded and replaced with new parts per instructions in the ASSEMBLY section of this CMM. These items are attached by adhesive, and should not be reused. Reuse of these items may cause them to detach from the PCA, creating potential for “foreign object damage”. Identification Plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G; 80, IPL Figure 3; 20, IPL Figure 9) Instruction Decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H and 1J) Oxygen Identification Decal (30A, IPL Figures 1A thru 1J) Aviators Oxygen Placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J) Instruction Placard (-40, IPL Figures 1A, 1C, 1E, 1H, and 1J) Placard (45, IPL Figures 1A, 1C, 1E, 1H, and 1J) Warning Label (50, IPL Figure 11) Relief Label (80, IPL Figure 12) NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. TASK 35-32-18-99E-803 2. Reference Documents A list of applicable reference documents is given in Table 5001. Table 5001 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION Methods of Hydrostatic Testing of Compressed Gas Cylinders Cylinder Service Life for Seamless High Pressure Cylinders Standards for Visual Inspection of Steel Compressed Gas Cylinders Standard for Visual Inspection of High Pressure Aluminum Compressed Gas Cylinders Guidelines for Visual Inspection and Requalification of Fiber Reinforced High Pressure Cylinders Standard for Requalification of DOT-3HT Seamless Steel Cylinders Compressed Gas Association Inc. Arlington, VA 22202-4102 USA DOT-E-8162-1850 Exemption Certificate for Composite Cylinder US Government Printing Office Washington, DC 20402 USA 49 CFR 180.209 Code of Federal Regulations - Part 49 Para 180.209 (Requirements for DOT-3AA-1800 and DOT-3HT-1850 Steel Cylinders) US Government Printing Office Washington, DC 20402 USA CGA C-1 CGA C-5 CGA C-6 CGA C-6.1 CGA C-6.2 CGA C-8 EFFECTIVITY: ALL Revision 2 35-32-18 Page 5002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-94B-804 3. Special Tools, Fixtures, and Equipment A list of special tools, fixtures, and equipment recommended to check the 5500 and 5600 Series PCA is presented in Table 5002. Special tools, fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of each item is required. Tools, fixtures and equipment not shown in Table 5002 are standard shop tools, fixtures, and equipment. Equivalents may be substituted. Table 5002 Special Tools, Fixtures, and Equipment NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Bright Inspection Light IL-24 Titan Tool Supply Co. Inc. Buffalo, NY 14216-1784 USA (V51679) TASK 35-32-18-210-802 4. PCA and PCA Components Do a check of the PCA (1, 2, IPL Figure 1) as follows. A. General (1) Do a check of the surfaces and thread areas for signs of damage, contamination, galling, burrs, corrosion or too much wear. CAUTION: PCA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS, OR HAS CAUSED, TOO MUCH WEAR OR DAMAGE TO ADJACENT SEALING SURFACES IS NOT REPLACED. (2) Do a check of the mating parts and sealing surfaces for scratches and other damage that will cause leakage. B. Gauge Do a check of the gauge (290 thru -310, IPL Figure 9) for damage to the gauge case, lens (30, 40, IPL Figure 12), bezel (10, 20, IPL Figure 12), lens w/bezel (50, 60, IPL Figure 12), or pressure indicating pointer. C. Plates, Decals, Placards, and Labels Make sure that all identification plates (55A, 60, IPL Figures 1A thru 1F; 60, IPL Figures 1H and 1J; 80A, IPL Figure 1G; 20, 350, 560, 570A, IPL Figure 9), instruction decals (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H and 1J), oxygen identification decals (30A, IPL Figures 1A thru 1J), instruction placard (-40, IPL Figures 1A, 1C, 1E, 1H and 1J), aviators oxygen placard (-50, IPL Figures 1A, 1C, 1E, 1H, and 1J), gauge label (45, IPL Figures 1A, 1C, 1E, 1H and 1J), warning label (50, IPL Figure 11), relief label (80, IPL Figure 12), and warning label (65, IPL Figure 1G) can be read and are not damaged. D. Harness Assemblies Make sure that all harness assemblies (200 thru 225, IPL Figures 1A thru 1E, 1H and 1J, as applicable), strap assemblies (201, 202, IPL Figures 1A thru 1C, 1H and 1J), and fasteners (45, 50, IPL Figure 2) are not cut, worn or damaged. E. Passenger Oxygen Mask Assemblies Make sure that all Passenger Oxygen Mask Assemblies (35 thru 41, IPL Figure 2), Harness Assemblies with mask and storage bag (-1 thru -1K, IPL Figure 2), and Storage mask bag assemblies (55, 60, IPL Figure 2) are not damaged or past service life. See passenger mask service life recommendations in CMM 35-22-26. EFFECTIVITY: ALL Revision 2 35-32-18 Page 5003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-210-803 5. Cylinder Assembly Table 5003 contains information about cylinder hydrostatic testing and cylinder service-life requirements. Cylinder inspection frequency or service life information given in Table 5003 is valid for the date of issue for the 5500, 5600 Series PCA Component Maintenance Manual. Determine actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by using the applicable references from Table 5001. All cylinder repairs must be made before a hydrostatic test of the cylinder is performed. Any cylinder that has been repaired (as required in the references in Table 5001) needs a hydrostatic test before it is available for use. Check composite cylinder or steel cylinder as shown in Table 5003. Any cylinder that fails the hydrostatic test must not be used (i.e., condemned). Table 5003 Cylinder Inspection Frequency and Service Life and Regulator Overhaul Frequency For PCA's when Offered for Transport or Import in or to the United States CYLINDER SERVICE LIFE (NOTE 1 and NOTE 2) years HYDROSTATIC TESTING PERIOD (NOTE 1) years CYLINDER TYPE ITEM No. Composite 570, IPL Figure 1G 15 (Note 3) Refer to Note 3. Unlimited Lifetime (Note 4) 5 Steel 500 thru 555A, IPL Figures 1A thru 1F, 1H and 1J 560, 565, IPL Figure 1E 24 (Note 5) 3 NOTE 1: Specific information contained in these columns is taken directly from documents listed in Table 5001. Hydrostatic Test Interval (when offered for transport or import in or to the United States. NOTE 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder. NOTE 3: US DOT Exemption E 8162 has been superseded by US DOT Special Permit SP 8162 dated May 11, 2007. US DOT SP 8162 changes the hydrostatic test interval of composite cylinders (570, IPL Fig. 1G) used on P/N 5500 Series PCA's when offered for transport or import in or to the United States as follows: When subject to United States Department of Transportation Regulations: Composite Cylinders (570, IPL Fig. 1G) retested prior to July 1, 2006 must be inspected and hydrostatically tested within three (3) years of the retest date marked on the cylinder. AVOX Systems recommends that the mating regulator be overhauled every six (6) years. NOTE 4: NOTE 5: Composite Cylinders (570, IPL Fig. 1G) retested after July 1, 2006 must be inspected and hydrostatically tested within five (5) years of the retest date marked on the cylinder. AVOX Systems recommends that the mating regulator be overhauled every five (5) years. Unlimited lifetime on condition that the cylinder does not fail any remaining inspection or hydrostatic test requirements. AVOX Systems recommends that the mating regulator be overhauled at the time of hydrostatic testing. 24 years or 4,380 pressurizations (that which occurs first). AVOX Systems recommends that the mating regulator be functionally tested at 3 years and overhauled at every second cylinder hydrostatic test. EFFECTIVITY: ALL Revision 2 35-32-18 Page 5004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Cylinder Assembly (Continued) Subtask 35-32-18-210-002 A. Composite Cylinder (570, IPL Figure 1G) (1) Look at the date of the last hydrostatic test of the cylinder. Hydrostatic test dates will be shown on the cylinder neck or on a hydrostatic retest label. The cylinder may have more than one hydrostatic retest label. The initial cylinder test date and US DOT exemption certificate number are shown on the manufacturer's identification plate found on the cylinder sidewall. (2) Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service locations having up-to-date United States Department of Transportation approval. Additional hydrostatic tests may be required in your country. (3) The composite cylinder service-life is given in Table 5003. (4) Do a check of the exterior of cylinders for twists or bends, cuts in the fiber over-wrap, either heat or fire damage, contamination, or other damage. (5) Make sure that identification plates and warning labels can be read and are not damaged. (6) Do a check of the cylinder neck for cracks and distortion. Also check the cylinder threads for damage and contamination. NOTE: Make sure that the sealing surface between the regulator assembly and the cylinder does not have nicks, cuts, or distortion. Leakage will occur between the regulator assembly and cylinder if this surface is distorted or damaged. (7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and corroded surfaces. (8) Make sure the inside of the cylinder does not have an odor. Subtask 35-32-18-210-003 B. DOT-3HT-1850 Steel Cylinder (560, 565, IPL Figure 1E) (1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the cylinder neck. Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service locations having up-to-date United States Department of Transportation approval. Additional hydrostatic tests may be required in your country. (2) DOT-3HT-1850 steel cylinder service-life is as noted in Table 5003. (3) Do a check of the cylinder surfaces for either heat or fire damage. (4) Do a check of the cylinder for dents, gouges, digs, or bulges. NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the cylinder to correctly check for dents, gouges, digs, or bulges. (5) Make sure that identification plates and warning labels can be read and are not damaged. (6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage. (7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and corroded surfaces. (8) Make sure the inside of the cylinder does not have an odor. EFFECTIVITY: ALL Revision 2 35-32-18 Page 5005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5. Cylinder Assembly (Continued) Subtask 35-32-18-210-004 C. DOT-3AA-1800 Steel Cylinder (500 thru 555A, IPL Figures 1A thru 1F, 1H and 1J, as applicable). (1) Look at the last and initial cylinder hydrostatic test dates found on the cylinder crown, near the cylinder neck. Hydrostatic tests must be performed as noted in Table 5003 using approved procedures by service locations having up-to-date United States Department of Transportation approval. Additional hydrostatic tests may be required in your country. (2) DOT-3AA-1800 steel cylinder service-life is given in Table 5003. (3) Do a check of the cylinder surfaces for either heat or fire damage. (4) Do a check of the cylinder for dents, gouges, digs, or bulges. NOTE: It may be necessary to remove any heavy paint coatings from the exterior surface of the cylinder to correctly check for dents, gouges, digs, or bulges. (5) Make sure that identification plates and warning labels can be read and are not damaged. (6) Do a check of the cylinder neck for cracks, distortion, contamination, or thread damage. (7) Put a Bright Inspection Light (Table 5002) inside the cylinder and do a check for contamination and corroded surfaces. (8) Make sure the inside of the cylinder does not have an odor. TASK 35-32-18-210-804 6. Optional PCA Mounting Bracket Set A. For check information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to AVOX Systems ACMM 35-37-58. EFFECTIVITY: ALL Revision 2 35-32-18 Page 5006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL REPAIR TASK 35-32-18-300-801 1. General This section gives the repair procedures that can be performed on the 5500 and 5600 Series PCA. Before repair, components must be examined using procedures in the CHECK section of this manual. Do not repair filters, safety discs, gaskets, preformed packings, diaphragm cords, safety plug washers, seat washers, quad rings, seats, drive screws, metal boss seals, or rivets. These items must be replaced each time they are removed during disassembly. Self-locking screws (120, IPL Figures 1H and 1J; 360, IPL Figure 9) and fillister head screws (80, IPL Figure 7) contain a one-time use (non-replaceable) plastic insert. These items must be replaced each time they are removed during disassembly. NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. TASK 35-32-18-99E-804 2. Reference Documents A list of applicable reference documents is given in Table 6001. Table 6001 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION TT-C-490 Cleaning Methods and Pretreatment of Ferrous Surfaces for Organic Coatings US Government Printing Office Washington DC 20402 USA FED STD-595 Colors Used in Government Procurement US Government Printing Office Washington DC 20402 USA TASK 35-32-18-94B-805 3. Special Tools, Fixtures, and Equipment A list of special tools, fixtures, and equipment necessary for repair is shown in Table 6002. Special tools, fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of each item is required. Tools, fixtures, and equipment not shown in Table 6002 are standard shop tools, fixtures, and equipment. Equivalents may be substituted. Table 6002 Special Tools, Fixtures, and Equipment NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Bright Inspection Light IL-24 Titan Tool Supply Co. Inc. Buffalo, NY 14216-1784 USA (V51679) EFFECTIVITY: ALL Revision 2 35-32-18 Page 6001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Special Tools, Fixtures, and Equipment (Continued) Table 6002 (Continued) Special Tools, Fixtures, and Equipment NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Spray Gun Model 19 Binks Manufacturing Company AMF Ohare, IL 60666-2887 USA (V07334) Local Vendor Cylinder Hanger (Steel Cylinders) 0.500 in. - 14 ANPT Threads 1.00 in. - 11.5 ANPT Threads Cylinder Hanger (Composite Cylinders) 0.750 - 16UNF-2A Threads SK87-117-08 Bolero Industries Inc. Santa Fe Springs, CA 90670 USA (V0TRZ6) TASK 35-32-18-94A-803 4. Consumable Repair Materials A list of applicable consumable repair materials is given in Table 6003. Equivalent materials may be substituted. Table 6003 Consumable Repair Materials MANUFACTURER (VENDOR CODES) MATERIAL DESCRIPTION Abrasive Blasting Media No. 16 Aluminum Oxide P/N 1700164 Treibacher - Schleifmittel Co. Niagara Falls, NY 14303 (USA) Fax: 716-286-1224 Plastic Abrasive Pad Scotch Brite Pad No. 2 Size P/N 10116NA 3M Abrasive Systems Division St. Paul, MN 55144-1000 USA (V28124) Catalyst A3110 A.P. Nonweiler Co. Oshkosh, WI 54903-1007 USA Fax: 920-231-8085 Primer (2 part catalyzed urethane) Light Gray (No. 36628 per FED-STD-595) 4285A093 Paint (2 part catalyzed urethane) Green (No. 24062 per FED-STD-595) Green (No. 14187 per FED-STD-595) Gray-Green (No. 24159 per FED-STD-595) Blue (No. 15102 per FED-STD-595) Yellow (No. 13538 per FED-STD-595) White (No. 17875 per FED-STD-595) 4285A073 4285K123 4285A083 4624J010 4624J030 4624J020 EFFECTIVITY: ALL Revision 2 35-32-18 Page 6002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-300-802 5. Repair Limit repairs to the procedures given below. - Cleaning (refer to the CLEANING section). - Removal of sharp edges. - Thread repair. - Replacement of cracked, bent, broken, scratched, or otherwise damaged components. - Steel cylinder paint application (refer to paragraph 6 in this section). - Composite cylinder paint application (refer to paragraph 7 in this section). - If there are signs of internal corrosion or contamination in the cylinder, do not attempt to repair. Have the cylinder properly inspected/hydrostatically tested by a DOT-Authorized Repair Facility. - Repair of optional PCA mounting bracket assemblies (refer to paragraph 8 in this section). TASK 35-32-18-380-801 6. Steel Cylinder Paint Application Paint must only be applied to the exterior surface of the steel cylinder (500 thru 565, IPL Figures 1A thru 1F, 1H and 1J, as applicable) and may consist of either small spot repairs or full repainting. Hydrostatic test marks must remain visible and readable after the paint application. WARNING: FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEETS (MSDS) FOR PRIMER, PAINT, OR CATALYSTS FOR MORE PRECAUTIONARY DATA, APPROVED SAFETY EQUIPMENT AND EMERGENCY MEDICAL AID MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. Subtask 35-32-18-350-001 A. Surface Preparation (1) Steel cylinders requiring a spot repainting process should be lightly sanded around the spot repair areas. (2) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to remove any contamination. (3) Remove the instruction decals (20A, IPL Figures 1A thru 1F; 25A, IPL Figures 1H and 1J), oxygen decals (30A, IPL Figures 1A thru 1F; 1H, 1J), placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J) and gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), or install masking tape over these items to protect them from the primer and paint over spray. Subtask 35-32-18-380-002 B. Primer Application (1) Thread the Cylinder Hanger (Table 6002) into the cylinder. (2) Mix the Light Gray Primer (Table 6003) and Catalyst (Table 6003) using the instructions supplied by the manufacturer. (3) Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun using the instructions supplied by the manufacturer. (4) Allow the cylinder to air dry 15 to 20 minutes before the application of the paint. EFFECTIVITY: ALL Revision 2 35-32-18 Page 6003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-380-801 6. Steel Cylinder Paint Application (Continued) Subtask 35-32-18-380-003 C. Paint Application (1) Thread the Cylinder Hanger (Table 6002) into the cylinder. (2) Mix the Paint (Table 6003) and Catalyst (Table 6003) using the instructions supplied by the manufacturer. (3) Filter and spray the catalyzed paint onto the cylinder surface with a Spray Gun using instructions supplied by the manufacturer. (4) Air-dry cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 - 30 minutes at 100 - 150°F (38 - 66°C). (5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service. (6) Instruction Decals (20A, IPL Figures 1A thru 1F; 25A, IPL Figures 1H and 1J; Oxygen decals (30A, IPL Figures 1A thru 1F, 1H and 1J), placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J), and gauge label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J) removed from cylinder before the paint application process must be replaced. Refer to the ASSEMBLY section for the proper location and application of these items. TASK 35-32-18-380-802 7. Composite Cylinder Paint Application Paint must be applied only to the exterior surface of the composite cylinder (570, IPL Figure 1G) and may consist of either small spot repairs or full repainting. The hydrostatic retest labels and permanently affixed cylinder manufacturer's identification label must remain visible and readable after the paint application. Subtask 35-32-18-350-002 A. Surface Preparation CAUTION: THE COMPOSITE CYLINDER OVER-WRAP OR REINFORCING FIBERS, MUST NOT BE ABRADED DURING THE PRE-PAINTING PREPARATION OR PERMANENT CYLINDER DAMAGE MAY RESULT. (1) Composite cylinders (570, IPL Figure 1G) that require spot repair or full repainting should be lightly sanded with a Plastic Abrasive Pad (Table 6003) only enough to roughen the surface without abrading through the existing paint layer. (2) Refer to paragraph 6.A in the CLEANING section and clean the exterior surface of the cylinder to remove contamination. (3) Remove the identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen decal (30, IPL Figure 1G), and warning decal (65, IPL Figure 1G) from the cylinder, or install masking tape over them to protect from paint over spray. Do not remove any hydrostatic retest labels from the cylinder. The hydrostatic retest labels and the cylinder manufacturer’s identification label on composite cylinders must be covered with masking tape before painting. Subtask 35-32-18-380-004 B. Paint Application (1) Thread the Cylinder Hanger (0.750 - 16 UNF-2A Threads, Table 6002) into the cylinder. (2) Mix the Green Paint (No. 14187, Table 6003) and Catalyst (Table 6003) using the instructions supplied by the manufacturer. EFFECTIVITY: ALL Revision 2 35-32-18 Page 6004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-380-802 7. Composite Cylinder Paint Application (Continued) Subtask 35-32-18-380-004 B. Paint Application (Continued) (3) Filter and spray the catalyzed paint on the cylinder surface with a Spray Gun (Table 6002) using the instructions supplied by the manufacturer. (4) Dry the cylinder for 60 to 90 minutes at approximately 70°F (21°C) or 25 to 30 minutes at 100 - 125°F (38 - 52°C) in air. (5) Allow the paint to cool and stabilize for 24 hours before placing the cylinder into service. (6) The identification plate (80, IPL Figure 1G), instruction decal (20, IPL Figure 1G), oxygen decal (30, IPL Figure 1G), and warning decal (65, IPL Figure 1G) that were removed from the cylinder before the paint application process must be replaced. Refer to the ASSEMBLY section for the proper location and application of these items TASK 35-32-18-300-803 8. Optional PCA Mounting Bracket Set A. For repair information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22 refer to AVOX Systems ACMM 35-37-58. EFFECTIVITY: ALL Revision 2 35-32-18 Page 6005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 6006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL ASSEMBLY TASK 35-32-18-400-801 1. General This section describes the equipment and procedures recommended for assembly of the 5500 and 5600 Series Portable Cylinder Assembly (PCA). All components of the PCA must be cleaned and checked in accordance with the previous sections of this manual. Assembly is organized as follows. Paragraph 6 7 8 9 10 11 WARNING: Description Outlet Assemblies Respirator Regulator Assembly Regulator Assembly PCA Assembly PCA Charging Procedure Final PCA Assembly IPL Figure No. 4, 5, 6, 7, 8, 10, 11, 13 3 9, 12 1A thru 1J, 9 1A thru 1J, 9 1A thru 1J CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. A. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools. WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND MATERIALS CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. B. Many commonly used materials may react violently in the presence of high pressure oxygen. Only equipment and materials known to be compatible with oxygen should be used. Do not substitute other equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they look the same. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING ASSEMBLY PROCEDURES MAY CAUSE INJURY TO THE EYES. C. Use eye protection at all times during all assembly procedures. The instructions in this section apply to all 5500 and 5600 PCA's unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses. NOTE: Unless otherwise noted, any use of an item number in this section includes all alpha variants and dashed variants (i.e., items not shown) of that number. For example, item (500) includes 500, -500, -500A thru -500D, unless otherwise noted. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-99E-805 2. Reference Documents A list of applicable reference documents is given in Table 7001. Table 7001 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION A-A-58092 Commercial Item Description Tape Antiseize, Polytetrafluoroethylene General Services Administration 1800 F Street Washington, DC 20405 USA NASM33540 National Aeronautical Standard Safety Wiring and Cotter Pinning, General Practices for MIL-PRF-25567 Military Specification Leak Detection Compound, Oxygen Systems MIL-PRF-27210 Military Specification Oxygen, Aviator's Breathing, Liquid and Gas Aerospace Industries Association of America Washington, DC 20005 USA (V80205) ASSIST Online Database Document Automation and Production Service Building 4/D, 700 Robbins Avenue Philadelphia, PA 19111-5094 http://assist.daps.dla.mil CGA P-15 Filling of Industrial and Medical Nonflammable Compressed Gas Cylinders Compressed Gas Association Inc. Arlington, VA 22202-4102 USA (V01701) AIR1059 Transfilling and Maintenance of Oxygen Cylinders ASTM E 515-05 Standard Test Method for Leaks Using Bubble Emission Techniques SAE International Warrendale, PA 15096-0001 USA ASTM International 100 Barr Harbor, PO Box C700 West Conshohocken, PA 19428-2959 USA (V1Y2S6) www.astm.org TASK 35-32-18-94B-806 3. Special Tools, Fixtures, and Equipment A list of special tools, fixtures, and equipment recommended for assembly of the 5500 and 5600 Series PCA's is shown in Table 7002. Special tools, fixtures, and equipment must be cleaned for oxygen service before use. The Figure number information provided in the “NOMENCLATURE” column corresponds to the tool listed in Table 9001 of the SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES section. Unless noted otherwise, one of each item is required. Tools, fixtures, and equipment not shown in Table 7002 are standard shop tools, fixtures and equipment. Equivalents may be substituted. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Special Tools, Fixtures, and Equipment (Continued) Table 7002 Special Tools, Fixtures, and Equipment PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Pneumatic Bench Vise Model BV-101-P P/N 58634 Getz Fire Equipment Co. Peoria, IL 61602-1711 USA (V58013) Test Regulator 0 - 2500 psig (0 - 17.2 MPa) Outlet Pressure 44-1110 Series 44-1114-24 Tescom Corp. Elk River, MN 55330-2445 USA (V5H642) Pressure Gauge (minimum accuracy ±0.25% full scale) 0 - 2000 psig (0 - 13.8 MPa) 1404 Series Refill Coupling CGA 540 x 0.563-18UNF-2B Threads 5020-01 Ametek Inc. (US Gauge Division) Sellersville, PA 18960-2625 USA (V61349) AVOX Systems Lancaster, NY 14086-9502 USA (V53655) NOMENCLATURE TASK 35-32-18-94A-804 4. Consumable Assembly Materials A list of consumable assembly materials, recommended for assembly of the 5500 and 5600 Series PCA, is given in Table 7003. Equivalent materials may be substituted except for the Oxygen and Oxygen Compatible Lubricant. Table 7003 Consumable Assembly Materials MANUFACTURER (VENDOR CODE) Local Vendor MATERIAL Thread Sealing Tape 0.250 in. (0.535 cm) wide DESCRIPTION PTFE Ribbon Tape CID A-A-58092, size 1 Leak Detection Compound, Oxygen Systems MIL-PRF-25567, Type 1 Sealant Clear P/N RTV732 Red Etching Ink P/N S-1141 Marking Device Manufacturing Co. Philadelphia, PA 19133-2891 USA (V26040) Green Etching Ink P/N AX GREEN Speciality Ink Co. Inc. Deer Park, NY 11729-4702 USA (V18029) Lockwire MS20995C20 Local Vendor (V96906) 4. EFFECTIVITY: ALL Revision 2 ASSIST Online Database Document Automation and Production Service Building 4/D, 700 Robbins Avenue Philadelphia, PA 19111-5094 http://assist.daps.dla.mil Dow Corning Corp. Midland, MI 48686-0097 USA (V71984) 35-32-18 Page 7003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Consumable Assembly Materials (Continued) MATERIAL Oxygen 1850 psig (12.76 MPa) minimum pressure Table 7003 (Continued) Consumable Assembly Materials MANUFACTURER DESCRIPTION (VENDOR CODE) MIL-PRF-27210, Type I Local Vendor Primer Grade T Loctite Corp. Rocky Hill, CT 06067-3582 USA (V05972) Adhesive Grade 222 Grade 271 Grease, Aircraft and Instrument, Fuel and Oxidizer Resistant MIL-PRF-27617, Type 1 AMS-M-7866A Molybdenum Disulfide, Technical, Lubrication Grade Loctite Corp. Rocky Hill, CT 06067-3582 USA (V05972) ASSIST Online Database Document Automation and Production Service Building 4/D, 700 Robbins Avenue Philadelphia, PA 19111-5094 USA http://assist.daps.dla.mil SAE International 400 Commonweath Drive Warrendale, PA 15096-0001 USA www.sae.org TASK 35-32-18-400-802 5. Pre-Assembly Information WARNING: FAILURE TO USE TOOLS THAT ARE FREE FROM DUST, LINT, FINE METAL FILINGS, OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE MATERIALS ON PARTS THAT ARE EXPOSED TO PRESSURIZED OXYGEN MAY RESULT IN FIRE OR EXPLOSION CAUSING SERIOUS PERSONAL INJURY OR DEATH. - All components that are to be used in the assembly of the 5500 and 5600 Series PCA must be cleaned and checked in accordance with the preceding sections of this manual. All components must pass the required tests in the TESTING AND FAULT ISOLATION section. - Refer to Table 7002 (Special Tools, Fixtures, and Equipment) and Table 7003 (Consumable Assembly Material) as required. - Unless noted otherwise, all preformed packings shall be lubricated with a thin film of Oxygen Compatible Lubricant prior to installation. - Unless noted otherwise, all parts which require threading, twisting, or turning operations for assembly will be threaded, twisted, or turned in a clockwise direction. - When indicated, apply Thread Sealing Tape (Table 7003) according to Commercial Item Description Specification A-A-58092 (Table 7001). - When indicated, apply Lockwire (Table 7003) according to National Aeronautical Standard NASM33540 (Table 7001). - When indicated, apply Primer (Table 7003) and Adhesive (Table 7003) in small amounts and wipe off excess with a clean cloth. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-400-802 5. Pre-Assembly Information (Continued) - A “text arrow”, when used, shows the correct alignment of labels, decals, and placards put on the 5500 and 5600 Series PCA. TASK 35-32-18-430-801 6. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J). A. Constant Flow (metered) Type Outlet Assemblies Refer -1 thru -2P, IPL Figure 4; -1 thru -3J, IPL Figure 5; -1 thru -2F, IPL Figure 7; -1, IPL Figure 8. Refer to paragraph 7.E.(2) in the DESCRIPTION AND OPERATION section to determine if a constant flow (metered) outlet assembly is an “adjustable” type (-1, IPL Figures 4, 5, 7 and 8) or “precision” type (-2 thru -2P, IPL Figure 4; -2 thru -3J, IPL Figure 5; -2 thru -2F, IPL Figure 7). After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all constant flow outlet assemblies. Make sure that all constant flow assemblies pass all testing requirements before use. Subtask 35-32-18-440-001 (1) APN 5009-00 (-1, IPL Figure 5) and APN 5009 Series (-2 thru -3J, IPL Figure 5) outlet assemblies. Refer to IPL Figure 5 unless noted otherwise. (a) APN 5009-00 adjustable type outlet assembly (-1). NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the outlet assembly (-50), flow port (120), screen (30), filter (150), ring (140), gasket (160), glass cord (40), or screw (20). If a replacement part is required, a complete precision type outlet assembly must be ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. (b) APN 5009 Series precision type outlet assemblies (-2 thru -3J). NOTE: The orifice (180), stud (80), and outlet assembly (-60) are not procurable. If a replacement part is required, a complete outlet assembly must be ordered. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. 1 Install the gasket (90), valve (100), and spring (110) in the receptacle (170). 2 Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the stud (70, 80). 3 Install and tighten the receptacle (170) on the stud (70, 80). Install the dust cover (10) on the receptacle. Subtask 35-32-18-440-002 (2) APN 5041-00 (-1, IPL Figure 4) and APN 5041 Series (-2 thru -2P, IPL Figure 4) outlet assemblies. Refer to IPL Figure 4 unless noted otherwise. (a) APN 5041-00 adjustable type outlet assembly (-1). NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not available for the coupling assembly (-90), screen (60, 80), glass cord (70), screw (50), and body (120). If a replacement part is required, a complete precision type outlet assembly must be ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 6. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J) (Continued) (b) APN 5041 Series precision type outlet assemblies (-2 thru -2P). NOTE: The orifice (200), body (130), and outlet subassembly (-100) are not procurable. If a replacement part is required, a complete outlet assembly must be ordered. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. 1 Position pins (180) on case (190) and hook springs (170) over the grooved end of the pins. 2 Install the valve seat (160), valve (150), and spring (140) in the case (190). 3 Apply a thin coat of the Oxygen Compatible Lubricant to the threads of the body (120, 130). Screw the case (190) onto the body (120, 130) hand tight then tighten one fourth to one third of a turn more. 4 Thread setscrew (110) into case (190). Hand tighten setscrew (110). 5 If adjustment is required, loosen setscrew (110) and tighten or loosen case (190) as required. After adjustment, retighten setscrew (110) and torque setscrew (110) to 5-7 inchlbs. 6 Install the washer (40) and cap (30) over the threads on the case (190). 7 Assemble the nut (20) and cover assembly (10). Thread the nut (20) onto the case (190). Subtask 35-32-18-440-003 (3) APN 5507-00 (-1, IPL Figure 7) and APN 5507 Series (-2 thru -2F, IPL Figure 7) outlet assemblies. Refer to IPL Figure 7 unless noted otherwise. (a) APN 5507-00 adjustable type outlet assembly (-1). NOTE: The outlet assembly (-1) is not procurable. Replacement parts are not procurable for the outlet subassembly (-40), screen (30), glass cord (20), screw (10), and body (140). If a replacement part is required, a complete precision type outlet assembly must be ordered. Do not re-assemble the outlet assembly. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. (b) APN 5507 Series precision type outlet assemblies (-2 thru -2F). NOTE: The orifice (160), and body (140, 150) are not procurable. If a replacement part is required, a complete outlet assembly must be ordered. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. 1 Install the spring (130), outlet poppet (120), outlet gasket (110), and outlet washer (100) in the body (140, 150). 2 Install the washer (90) on the threaded adapter (50). 3 Screw the threaded adapter (50) into the body (140, 150). 4 Install the fillister head screw (80) through the dust cover (70) and torsion spring (60) into the body (140, 150). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Subtask 35-32-18-440-004 (4) APN 5052-00 outlet assembly (-1, IPL Figure 8) Refer to IPL Figure 8 unless noted otherwise. NOTE: A replacement outlet assembly (-1) or parts (10 thru 120) are not procurable. If a complete assembly or a replacement part is required, a different precision type outlet assembly must be ordered. Refer to IPL Table 1 Sheet 5 (PCA Configuration Matrix) for information on how to order a replacement outlet assembly. (a) Install the washer (40), screen (30), glass cord (20), and screen (30) into the base (60). Slowly thread the orifice adjusting screw (10) into the base (60) only enough to retain the washer, glass cord, and screens. (b) Assemble the coupling (-50) as follows. 1 Install the spring (80) and retainer (110) into the body (120). 2 Apply a thin coat of Oxygen Compatible Lubricant to the valve seat gasket (100) and install the valve seat gasket on the valve seat (90). 3 Thread the valve seat (90) into the body (120) and tighten. 4 Apply a thin coat of Oxygen Compatible Lubricant to the body gasket (70) and install the body gasket on the body (120). 5 Thread the base (60) on the body (120) and tighten. B. Full Flow (Non-metered) Type Outlet Assemblies (refer to IPL Figures 6, 10, 11, 13; -4, IPL Figure 5; and 355, IPL Figure 1C) After assembly, refer to paragraph 6 in the TESTING AND FAULT ISOLATION section and test all full flow outlet assemblies. Make sure that all full flow assemblies pass all testing requirements before use. Subtask 35-32-18-440-005 (1) APN 36728-01 outlet assembly (-1, IPL Figure 13) Replacement parts are not procurable for APN 36728-01. If replacement parts are required, a complete outlet assembly must be ordered. Subtask 35-32-18-440-006 (2) APN DPB153 outlet assembly A replacement outlet assembly or replacement parts are not procurable for APN DPB153. Outlet APN DPB153 is replaced by outlet APN 36728-01 (-1, IPL Figure 13). If a replacement APN DPB153 outlet is required, order APN 36728-01. Subtask 35-32-18-440-007 (3) APN 10008298 outlet assembly Replacement parts are not procurable for APN 10008298. If replacement parts are required, a complete outlet assembly must be ordered. Subtask 35-32-18-440-008 (4) APN 800503-00 outlet assembly (-4, IPL Figure 5) Refer to IPL Figure 5 unless noted otherwise. A replacement outlet assembly is not procurable. If a replacement outlet assembly is required, a different outlet assembly must be ordered. (a) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (160). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7007 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL (4) APN 800503-00 outlet assembly (-4, IPL Figure 5) (Continued) (b) Install the gasket (160) and the flow port (130) into the stud (70). NOTE: Replacement parts for stud (70) and flow port (130) are not procurable. If replacement parts are required, a different outlet assembly must be ordered. (c) Apply a thin coat of Oxygen Compatible Lubricant to the gasket (90). (d) Install the gasket (90), valve (100), and spring (110) in the receptacle (170). (e) Install and tighten the receptacle (170) on the stud (70). Install the dust cover (10) on the receptacle. Subtask 35-32-18-440-009 (5) APN 10006017 outlet assembly (355, IPL Figure 1C) Replacement parts are not procurable for this outlet assembly. If replacement parts are required, a complete outlet assembly must be ordered. Subtask 35-32-18-440-010 (6) APN 10003566 oxygen coupling (-340, IPL Figures 1A, 1C, 1E, 1H) A replacement oxygen coupling or replacement parts are not procurable. Oxygen coupling, APN 10003566, is replaced by outlet APN 802856-01 (-1, IPL Figure 11). If a replacement oxygen coupling or replacement parts are required, a complete outlet assembly, order APN 802856-01. Subtask 35-32-18-440-011 (7) APN 802856-01 outlet assembly (-1, IPL Figure 11) Refer to IPL Figure 11 unless noted otherwise. (a) If removed during disassembly, install the warning label (50) on the dust cover (40). (b) Apply a thin coat of Oxygen Compatible Lubricant to the quad ring (90), gasket (60) and preformed packings (110, 120). (c) Install the preformed packing (110) on the disconnect body (100). (b) Install the quad ring (90), preformed packing (120), disconnect poppet (80), and poppet spring (70) in the disconnect body (100). (c) Press the groove pins (30) into the disconnect fitting (20) if removed during disassembly. (d) Install the gasket (60) on the mating thread of the disconnect fitting (20). (e) Using the directions provided by the manufacturer, apply a thin coat of Adhesive (Grade 222, Table 7003) on the first few exposed threads at the end of the disconnect fitting (20). Thread the disconnect fitting into the disconnect body (100). Tighten the disconnect fitting and wipe excess Adhesive (if present) from the disconnect fitting and disconnect body. (f) Install the dust cover retainer (10) on the disconnect fitting (20) and dust cover (40). Twist and lock the dust cover (40) on the groove pins (30) of the disconnect fitting (20). Subtask 35-32-18-440-012 (8) APN 802863-02 outlet assembly (-1, IPL Figure 10) Refer to IPL Figure 10 unless noted otherwise. (a) Apply the Thread Sealing Tape to the nipple (10). Thread the nipple into the outlet body (140). Tighten the nipple wrench tight. (b) Install the dust cover (30) onto the outlet body (140). (c) Install the pins (70), preformed packing (110), and retainer (100) into the insert sleeve (80). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7008 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL (8) APN 802863-02 outlet assembly (-1, IPL Figure 10) (Continued) (d) Install the spring (130), poppet (120), and seal (90) into the outlet body (140). (e) Apply a small amount of Adhesive (Grade 271, Table 7003) to the threads of the insert sleeve (80). Thread the sleeve with pin assembly (-60) into the outlet body (140). Tighten the sleeve with pin assembly. (f) Install the preformed packing (40) on the dust plug (50). Insert the dust plug assembly (-20) into the sleeve with pin assembly (-60). Subtask 35-32-18-440-013 (9) APN 8572-00 outlet assembly (-1, IPL Figure 6) Refer to IPL Figure 6 unless noted otherwise. (a) Install the inlet filter (80), spring (70), poppet (60), and gasket (50) into the adapter (90). (b) Assemble the body with pin (10) by installing washer (-30) and grooved pin (-20) in body (-40). (c) Carefully thread the body with pin (10) into the adapter (90). Tighten the body with pin wrench tight. TASK 35-32-18-430-802 7. Respirator Regulator (110, IPL Figure 1H; 115, IPL Figure 1J) Refer to IPL Figure 3 unless noted otherwise. Unless noted otherwise, assembly procedures apply to both the demand (-1, -1A) and demand/pressuredemand (-2, -2A) type respirator regulators. After assembly, perform the Respirator Regulator Tests (paragraph 7) in the TESTING AND FAULT ISOLATION section. Make sure that the respirator regulator passes all the tests before use. Subtask 35-32-18-440-014 A. General Assembly Assemble the following parts to the regulator case (350A). (1) Attach the bracket (125, IPL Figures 1H, 1J) to the case (350A, IPL Figure 3) with self-locking screws (120, IPL Figures 1H, 1J). Tighten the self-locking screws. (2) Apply Thread Sealing Tape to the mating threads of the connector (100, IPL Figures 1H, 1J). (3) Install the screen (340, IPL Figure 3) in the case (350A). Thread the connector (100, IPL Figure 1H, 1J) into the case (350A, IPL Figure 3) and tighten. Subtask 35-32-18-440-015 B. Demand Valve (240) Assembly (1) Install the valve seat gasket (280A) on the demand valve assembly (240). (2) Install and secure the demand valve assembly in the case (350A) with pan head screws (250), flat washers (270A), and lock washers (260). Tighten the pan head screws. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7009 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Subtask 35-32-18-790-009 C. Demand Valve Assembly (240) Leak Test (1) Use a high pressure connector having 0.125 - 27 ANPT threads and connect a regulated source of clean, dry air to the inlet of case (350A). (2) Apply 55 psig (0.38 MPa) pressure to the inlet of the case (350A). (3) Apply the Leak Test Solution around the demand valve assembly (240), valve seat gasket (280A), pan head screws (250), flat washers (270A) and lock washers (260). There must be zero leakage. No bubbles in the Leak Test Solution is an indication of zero leakage. (4) Reduce the inlet pressure to 0 psig (0 MPa). Discharge the remaining pressure by pushing the demand valve assembly downward. (5) Remove case (350A) from the regulated air source. Remove the connector from inlet of case. (6) Dry all parts using clean, dry air. (7) Remove the case (350A) from the test setup. Subtask 35-32-18-440-016 D. Deflector (220) CAUTION: A DEMAND VALVE ASSEMBLY HELD IN THE OPEN POSITION BY CONTACT BETWEEN THE DEFLECTOR AND DEMAND VALVE ASSEMBLY STEM MAY CAUSE THE RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE PROPERLY. (1) Carefully align the deflector (220) over the demand valve assembly (240) and attach the deflector to the case (350A) with pan head screws (230A). Tighten the pan head screws. (2) Make sure there is no contact between the deflector and the demand valve assembly. Carefully bend the deflector if necessary. Subtask 35-32-18-440-017 E. Diaphragm (200) (1) Carefully install the diaphragm assembly (200) on the case (350A) so that the diaphragm extends to the lower edge of the grooved surface of the case. Make sure that the diaphragm is seated evenly and not distorted (wrinkled). (2) Secure diaphragm on case with a diaphragm clamp (210) as follows. NOTE: Diaphragm cord (205) is no longer procurable. If the diaphragm cord was removed, it must be replaced with a diaphragm clamp (210). (a) Diaphragm clamp (210). Put the wide edge of the beveled surface of the diaphragm clamp (210) toward the diaphragm assembly (200). Carefully push the diaphragm clamp (210) over the diaphragm assembly (200) until the clamp is seated in the grooved area of the case (350A). Subtask 35-32-18-440-018 F. Cover Assembly (-50, -60). Refer to Figure 7001, Figure 7002 and Figure 7003. (1) Demand type cover assembly (-50). (a) If necessary, put the respirator regulator S/N and DASH No. on the new identification plate (90) with a metal stamp having 0.064 in. (1.63 mm) high characters. (b) Align and install the identification plates (90, 110) on the case cover (180) using the rivets (100, 130). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7010 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Subtask 35-32-18-440-018 7. Respirator Regulator (Continued) F. Cover Assembly (-50, -60) (Continued). (2) Demand/Pressure-Demand type cover assembly (-60). (a) If necessary, put the respirator regulator S/N and DASH No. on the new identification plate (80) with a permanent black ink marker using 0.064 in. (1.63 mm) high characters. (b) Align and install the identification plate (80) on the case cover (190). (c) Align and install the identification plate (120) on the case cover (190) using the rivets (130). (d) Position the case cover (190) so that the identification plate (120) is visible and the “†”-shaped slot is facing up. Also, the 0.75 in. (1.9 cm) long raised lug on the side of the case cover will be facing down. (e) Refer to Figure 7002 to align and insert the “C”-shaped end of the slide button (170) through the lower slot (closest to the raised lug) of the case cover (190). Align and insert the “T”-shaped end of the slide button through the upper slot of the case cover. (f) Hold the slide button (170) in the case cover (190) and put the inside of the case cover facing up. The raised lug will be facing down and both the slide button and the identification plate (120) will be out of view. (g) Carefully secure the slide button (170) to the case cover (190) using the spring (160). NOTE: Make sure the ends of the spring are secure and aligned under the “C”-shaped and “T”shaped ends of the slide button. Also, make sure the long loop end of the spring faces away from the raised lug and that the open side of the loop faces the center of the case cover. CAUTION: A PLATE WITH LEVER ASSEMBLY AND COMPRESSION SPRING THAT ARE NOT PROPERLY POSITIONED MAY CAUSE THE RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE PROPERLY. (h) Refer to Figure 7003 to locate and install the plate with lever assembly (150) in the “C”-shaped end of the slide button (170). Also, the end of the plate with lever assembly (150) must be in the raised lug area of the case cover (190). WARNING: FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION SPRING MAY RESULT IN INJURY TO THE HANDS. (j) Insert one end of the compression spring (140) into the hole of the plate with lever assembly (150). Insert the remaining end of the compression spring in the lower (bottom) hole of the case cover (190). (k) Hold finger pressure on the plate with lever assembly (150) and push the slide button (170) between the demand and pressure-demand mode settings. The slide button must operate freely. Put the slide button in the demand mode position. (l) Carefully locate and install the cover assembly (-50, -60) on the case (350A). Secure the cover assembly to the case using the pan head screws (70). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7011 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Subtask 35-32-18-440-018 7. Respirator Regulator (Continued) F. Cover Assembly (-50, -60) (Continued). (2) Demand/Pressure-Demand type cover assembly (-60) (Continued). Cover Assembly Identification Plate Placement Figure 7001 Slide Button and Spring Installation Figure 7002 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7012 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 7. Respirator Regulator (Continued) F. Cover Assembly (Continued) (2) Demand/Pressure-Demand type cover assembly (-60) (Continued). Plate with Lever Assembly and Compression Spring Installation Figure 7003 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7013 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-430-803 8. Regulator Assembly (400 thru 435, IPL Figures 1A thru 1J, as applicable). Refer to IPL Figure 9 unless noted otherwise. Subtask 35-32-18-440-019 A. General Assembly Install the following components in the regulator body (510 thru -550). (1) Apply Oxygen Compatible Lubricant to the tube (500) and push into the body (510 thru -550), if removed during disassembly. Remove the excess Oxygen Compatible Lubricant using Cleaning Agent and the procedures specified in the CLEANING section for metal parts. (2) If necessary, put the PCA or regulator P/N and S/N on a new identification plate (560, 570A) with a metal stamp having 0.064 in (0.163 cm) characters. Install the identification plate on the body (510 thru -550) using the drive screws (580). (3) Install the spring (490), thrust pin guide (480), thrust pin (470), and seat assembly (460) in the body (510 thru -550). (4) Carefully align the holder (450) over the thrust pin (470) and thread the holder into the body (510 thru -550). Torque the holder to 50 in⋅lbs (5.6 N⋅m). CAUTION: THE DIAPHRAGM PLATE MUST BE INSTALLED WITH THE RAISED CORNERS AWAY FROM THE DIAPHRAGM OR DAMAGE MAY OCCUR TO THE DIAPHRAGM CAUSING THE REGULATOR TO MALFUNCTION. (5) Install the thrust plate (440), diaphragm (430), diaphragm plate (410), slip ring (420), adjusting spring (400), and guide (390A) in the case (380). (6) Put the body (510 thru -550) with drain tube (500) pointing up and carefully thread the case (380) onto the body (510 thru -550). Torque the case to 200 in⋅lbs (22.6 N⋅m). (7) Thread the setscrew (370) into the case (380) until it is level with the top of the case. NOTE: Setscrew (370) must be used only with spring guide (390). Setscrew (370A) must be used only with spring guide (390A). Subtask 35-32-18-440-020 B. Safety Plug (210) Install the safety plug in the body (510 thru -540) as follows. (1) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body (510 thru -540). (2) Install the safety disc (260) in the body (510 thru -540). (3) Thread the safety plug (210) into the body (510 thru -540). Torque the safety plug to 135 - 150 in⋅lbs (15.2 - 16.9 N⋅m). Subtask 35-32-18-440-021 C. Safety Outlet Assembly (-220) Assemble and install the safety outlet assembly in the body (-550) as follows. (1) Apply a thin layer of Oxygen Compatible Lubricant on the gasket (240) and install the gasket in the safety plug (250). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7014 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 8. Regulator Assembly (Continued) C. Safety Outlet Assembly (Continued) (2) Install the safety disc (270) in the safety plug (250). NOTE: One of two different safety discs (270) may be used with the safety outlet assembly (-220). APN 10003742 is silver-colored and alternate APN 10006001 is bronze-colored. (3) Thread the safety cap (230) onto the safety plug (250). Torque the safety cap to 350 in⋅lbs (39.5 N⋅m) when APN 10003742 (silver-colored) safety disc is used. Torque the safety cap to 375 in⋅lbs (42.4 N⋅m) when alternate APN 10006001 (bronze-colored) safety disc is used. (4) Lightly lubricate the safety plug washer (280) with Powdered Lubricant and install in the body (-550). (5) Thread the safety outlet assembly (-220) into the body (-550). Torque the safety outlet assembly to 150 in⋅lbs (16.9 N⋅m). (6) Install Lockwire between the safety cap (230) and the safety plug (250). Subtask 35-32-18-440-022 D. Charging Valve (170) Install the charging valve in the body (510 thru -550) as follows. (1) Apply Thread Sealing Tape to the charging valve (170). (2) Thread the charging valve into the body (510 thru -550). (3) Torque the charging valve to 175 - 200 in⋅lbs (19.8 - 22.6 N⋅m). Subtask 35-32-18-440-023 E. On/Off Valve (-10, 11) Assemble and install the on/off valve in the regulator assembly (-1 thru -1F) as follows. (1) Apply a thin layer of Oxygen Compatible Lubricant on the stem assembly (100), preformed packings (90, 130), and the threads of the head assembly (120). (2) Thread the head assembly (120) into the bushing (140). (3) Install the PTFE seat (110) on the stem assembly (100). Align the stem assembly with the head assembly and install in the bushing (140). (4) Install the preformed packing (90) on the packing nut (80). NOTE: Leave handle (30) unassembled until Valve Torque Test is performed [paragraph 8.G.(2)]. Then go to Final Assembly (paragraph 8.H). (5) Align the packing nut (80) on the stem assembly (100) and thread the packing nut into the bushing (140). Torque the packing nut to 150 in⋅lbs (16.9 N⋅m). (6) Install the filter (150) in the body (510 thru -550). (7) Install the preformed packing (130) on the bushing (140). (8) Thread the bushing (140) into the body (510 thru -550). Torque the bushing to 200 in⋅lbs (22.6 N⋅m). (9) Refer to Figure 7004 and install Lockwire between the packing nut (80) and the body (510 thru -550). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7015 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 8. Regulator Assembly (Continued) On/Off Valve Kit Installation Figure 7004 Subtask 35-32-18-440-025 F. Gauge (290 thru -310) Assemble and install the gauge as follows. Refer to IPL Figure 12 unless noted otherwise. (1) If removed during disassembly, install the lens (30, 40), bezel (10, 20), and bezel with lens (50, 60) on the gauge (1 thru 1F, as applicable). (2) If removed during disassembly, install the relief label (80) and gasket (70) on the gauge (1D, 1F). (3) Perform the Gauge Accuracy Test (paragraph 9) described in the TESTING AND FAULT ISOLATION section of this manual before the gauge is installed on the regulator assembly. Make sure the gauge passes the test before use. (4) Apply Thread Sealing Tape to the gauge (290 thru -310, IPL Figure 9) and thread the gauge into the body (510 thru -550, IPL Figure 9). Align the gauge with a torque of 40 - 150 in⋅lbs (4.5 - 16.9 N⋅m). G. Testing (1) Perform the Regulator Assembly Output Pressure Test (paragraph 8) described in the TESTING AND FAULT ISOLATION section of this manual. Make sure the regulator assembly passes the test before use. (2) Perform the Valve Torque Test (paragraph 10) described in the TESTING AND FAULT ISOLATION section of this manual. Make sure the regulator assembly passes the test before use. Subtask 35-32-18-440-026 H. Final Assembly Install the following components after performing the tests specified in paragraph 8.G. (1) Attach the identification plate (350) on the case (380) with the screws (360). (2) Refer to Figure 7004 to align and install the flat washer (70), spring washer (60), and handle (30) on the stem assembly (100). Secure the handle on the stem assembly using nut (40A). Torque the nut to 16 - 23 in⋅lbs (1.8 - 2.6 N⋅m). (3) Install the identification plate (20) on the handle (30). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7016 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-420-801 9. PCA Assembly (-1, -2, -3, and -4 (as applicable), IPL Figures 1A thru 1J) Refer to IPL Figures 1A thru 1J unless noted otherwise. Subtask 35-32-18-420-001 A. Regulator Assembly (400 thru 435) Install the regulator assembly in a steel cylinder (500 thru 565, as applicable) as follows. (1) Hold the cylinder (500 thru 565, as applicable) in the Pneumatic Bench Vise. (2) Apply Thread Sealing Tape to the cylinder-mating threads on regulator assembly (400 thru 435). Thread the regulator assembly into the steel cylinder (500 thru 565, as applicable) hand tight. WARNING: AFTER THE CORRECT TORQUE HAS BEEN APPLIED, THE REGULATOR BODY MUST HAVE A MINIMUM OF FOUR THREADS ENGAGED WITH THE STEEL CYLINDER OR SERIOUS PERSONAL INJURY OR DEATH MAY OCCUR WHEN THE PCA IS FILLED WITH OXYGEN. (3) Torque the regulator assembly (400, 410) in the steel cylinder (500 thru 515, 550 thru 555A) to 480 - 840 in⋅lbs (54.2 - 94.9 N⋅m). (4) Torque the regulator assembly (405, 415 thru 435) in the steel cylinder (520 thru 545, 560, 565) to 1320 - 1560 in⋅lbs (149.1 – 176.3 N⋅m). NOTE: The regulator body outlet port where the gauge (290, 300, IPL Figure 9) is installed must be aligned with the oxygen identification decal (30) on the cylinder (500 thru 565, as applicable). Subtask 35-32-18-420-002 B. Regulator Assembly (435, 436, IPL Figure 1G) Refer to IPL Figure 1G unless otherwise noted. Install the regulator assembly in a composite cylinder (570) as follows. (1) Apply a thin layer of Oxygen Compatible Lubricant on the metal boss seal (475). (2) Install the metal boss seal (475) on the cylinder mating threads of the regulator assembly (435, 436) with the sealing flange pointing away from the regulator. CAUTION: FAILURE TO HOLD A COMPOSITE CYLINDER IN A PNEUMATIC BENCH VISE MAY CAUSE DAMAGE TO THE FIBER OVER-WRAP ON THE CYLINDER. (3) Hold the cylinder (570) in the Pneumatic Bench Vise. (4) Thread the regulator assembly (435, 436) into the composite cylinder (570) and torque to 540 - 660 in⋅lbs (61.0 - 74.5 N⋅m). NOTE: The regulator body outlet port where the gauge (-310, IPL Figure 9) is installed must be aligned with the oxygen identification decal (20A) on the cylinder (570). Subtask 35-32-18-430-001 C. Relief Valve Assembly (320 thru 340, IPL Figure 9) (1) Testing Perform the Relief Valve Assembly Test (paragraph 5) described in the TESTING AND FAULT ISOLATION section before the relief valve assembly is installed on the regulator assembly. Make sure the relief valve assembly passes all the tests before use. (2) Apply Thread Sealing Tape on the relief valve assembly (320 thru 340, IPL Figure 9) and thread into the regulator assembly (400 thru 436, IPL Figures 1A thru 1J, as applicable). Torque the relief valve assembly to 75 - 150 in⋅lbs (8.5 - 16.9 N⋅m). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7017 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 9. PCA Assembly (Continued) Subtask 35-32-18-430-002 D. Harness (205, IPL Figures 1A thru 1E, 1G thru 1J; 10, IPL Figure 2) Install the upper end of the harness over the regulator assembly (400 thru 410, 425, 435, 436) and let it rest on the upper end (crown) of the applicable cylinder (500 thru 570). Subtask 35-32-18-420-003 E. Respirator Regulator Assembly (110, IPL Figure 1H; 115, IPL Figure 1J) Refer to IPL Figures 1H and 1J unless otherwise noted. Install the respirator regulator as follows. (1) Apply Thread Sealing Tape to the elbow assembly (105). (2) Thread the elbow assembly (105) into the regulator assembly (400, 405, 410, 425, 435, 436). Align and tighten the elbow assembly wrench tight. (3) Install the clamp (75) through the bracket (125) onto the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J). (4) Using the clamp (75), loosely attach the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) around the upper end of the applicable cylinder (500 thru 570). (5) Remove the nut and ferrule (parts of the connector) from the connector (100A) and install them on the end of the elbow assembly (105). (6) Align the connector (100A) of the respirator regulator assembly (110, IPL Figure 1H; 115, IPL Figure 1J) over the elbow assembly (105). Push the respirator regulator assembly onto the elbow assembly until connector is fully engaged. Thread nut onto the connector and tighten wrench tight. (7) Tighten the clamp (75) around the applicable cylinder (500 thru 570). Subtask 35-32-18-430-003 F. Outlet Assemblies (300 thru 370, IPL Figures 1A thru 1J, as applicable) Refer to Figures 1A thru 1J unless otherwise noted. Locate, install, and mark the outlet assemblies as follows. (1) Outlet assembly location and marking instructions. The outlet assemblies used on 5500 Series and 5600 Series PCA's are installed on the regulator assembly (400 thru 436) in specific places and are identified by special marks. Refer to Figure 7005 and Figure 7006 for information about the location and marks of outlet assemblies installed on the 5500 Series or 5600 Series PCA's. (a) On the 5500 Series PCA configured with more than one constant flow (metered) type outlet assembly (300 thru 325, 370, as applicable), the outlet assembly with the highest flow rate is connected to the first regulator assembly outlet port counterclockwise from pressure gauge. On a 5600 Series PCA configured with more than one constant flow (metered) type outlet assembly, the outlet assembly with the highest flow rate is connected to the first regulator assembly outlet port counterclockwise from the respirator regulator (110, IPL Figure 1H; 115, IPL Figure 1J). (b) The full flow (non-metered) type outlet assembly (330 thru 355, as applicable) is connected to the regulator assembly outlet port clockwise from the on/off valve (-10, 11, IPL Figure 9). (c) When two constant flow (metered) outlets with different flow rates are installed, there must be a mark on both outlets made with a rubber stamp and Etching Ink. A “HI” mark, with Red Etching Ink, must be put on the outlet assembly with the highest flow rate. A “LO” mark, with Green Etching Ink, must be put on the outlet assembly with the lowest flow rate. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7018 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 9. PCA Assembly (Continued) F. Outlet Assemblies (Continued) 5500 Series PCA Outlet Assembly Position and Marks Figure 7005 5600 Series PCA Outlet Assembly Position and Marks Figure 7006 (d) All constant flow (metered) outlet assemblies must have the flow rate and the altitude setting callout codes metal-stamped on the outside of the outlet assembly. Refer to Figure 7 in the DESCRIPTION AND OPERATION section if necessary. (2) Apply Thread Sealing Tape to the outlet assembly (300 thru 370, as applicable) or the plug (-395, -396, -397, IPL Figures 1A thru 1E, 1H, 1J, as applicable) to be installed on the regulator assembly (400 thru 436, as applicable). (3) Identify the correct location of each outlet assembly or plug on the regulator assembly. (4) Thread the outlet assembly or plug into the regulator assembly. Align the “HI” or “LO” marks on the outlet assembly while torquing the outlet assembly or plug to 40 - 80 in⋅lbs (4.5 - 9.0 N⋅m). Make sure the “HI” or “LO” mark can be seen from the top (regulator end) of the PCA. (5) If applicable, mark the constant flow (metered) outlet assembly (300 thru 325, 370, as applicable) with Etching Ink. Refer to paragraph 9.F.(1)(c) if necessary. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7019 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 9. PCA Assembly (Continued) Subtask 35-32-18-430-004 G. Instruction Decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H. 1J), Oxygen Decal (30A IPL Figures 1A thru 1J), Placards (-40, -50, IPL Figures 1A, 1C, 1E, 1H, and 1J), Gauge Label (45, IPL Figures 1A, 1C, 1E, 1H, and 1J), Identification Plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G), and Warning Decal (65, IPL Figure 1G). Refer to Figure 7007 and 7008 and, align and install decals, plates, placards and labels as follows. AVOX Systems uses some non-procurable decals, identification plates and instruction plates in the manufacture of the Portable Cylinder Assembly. Replacement (procurable) decals, identification plates and instruction plates noted in both the ILLUSTRATED PARTS LIST and this section may look different, however must contain the same information as the non-procurable items used in the manufacture of the PCA. All decals and plates requiring replacement have important information (i.e., part number, serial number, dash number, date of manufacture, etc.) that must be put on the replacement item before it is put on the applicable cylinder (500 thru 570). A permanent ink marker pen may be used to mark information on the replacement items with characters approximately the same height and spacing as those contained on the original item. (1) Apply the oxygen identification decal (30A, IPL Figures 1A thru 1J) on the applicable cylinder (500 thru 570, IPL Figures 1A thru 1J) of the 5500 Series and 5600 Series PCA. NOTE: A cylinder (500 thru 570, as applicable) manufactured before 5/81 may have text painted on the cylinder identical to that found on the oxygen identification decal (30A). Painted text, if present, will be placed on the cylinder the same as the oxygen identification decal. Do not apply an oxygen identification decal to a cylinder with painted text. (2) Apply Instruction decal (20A, IPL Figures 1A thru 1G; 25A, IPL Figures 1H, 1J) as follows. (a) Apply the instruction decal (20A, IPL Figure 1A thru 1G) to the applicable cylinder (500 thru 570, IPL Figures 1A thru 1G) of the 5500 Series PCA (-1 thru -4K, as applicable, IPL Figures 1A thru 1G). Instruction decal (20A) must only be used on a PCA with a green handle (30, IPL Figure 9). (b) Apply the instruction decal (25A, IPL Figures 1H, 1J) to the applicable cylinder (500 thru 525; 540 thru 555, IPL Figures 1H, 1J) of the 5600 Series PCA (-1 thru -3M, as applicable, IPL Figures 1H, 1J). Instruction decal (25A) must only be used on a PCA with a green handle (30, IPL Figure 9). 5600 Series PCA Labeling Figure 7007 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7020 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 9. PCA Assembly (Continued) G. Decal, Plate, Placard, and Label (Continued) 5500 Series PCA Labeling Figure 7008 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7021 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 9. PCA Assembly (Continued) G. Decal, Plate, Placard, and Label (Continued) (3) Apply identification plate (55A, 60, IPL Figures 1A thru 1F; 80A, IPL Figure 1G) and warning label (65, IPL Figure 1G) to the applicable 5500 Series PCA. (4) Apply the aviators oxygen placard (-50), and instruction placard (-40) to the 5500 Series and 5600 Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru -4U, -5E, IPL Figure 1C; -2F, -2G, IPL Figure 1E; -3F, -3R, and -3S, IPL Figure 1H; -1A, -1U, -2C, -2L, and -2V, IPL Figure 1J). Apply the label (45) to the 5500 Series and 5600 Series PCA (-3T thru -3Y, IPL Figure 1A; -4L thru -4U, -5E, IPL Figure 1C; -2F, -2G, IPL Figure 1E; -3F, -3R, and -3S, IPL Figure 1H; -1A, -1U, -2C, -2L, and -2V, IPL Figure 1J). Label (45) must be applied to the face of the gauge (290, 300, IPL Figure 9) but must not cover the gauge needle or range markings. Label to indicate next required hydrostatic test date: 5 years from cylinder date stamp. TASK 35-32-18-610-801 10. PCA Charging Procedure Refer to IPL Figure 9 (unless noted otherwise), and Table 7004. Subtask 35-32-18-610-001 A. PCA Charging Setup (1) Remove the filler cap (160) from the charging valve (170). (2) Attach the Refill Coupling (Table 7002) to the charging valve (170). Subtask 35-32-18-610-002 B. Charge the PCA (1) Rotate handle (30) counterclockwise to the fully open on/off valve (-10, 11). (2) For correct charging procedure refer to Reference Documents (Table 7001) - CGA P-15 (Transfilling of Industrial and Medical Nonflammable Compressed Gas Cylinders) - SAE AIR1059 (Transfilling and Maintenance of Oxygen Cylinders) (3) Refer to SAE AIR1059 or CGA P-15 for correct stabilized cylinder pressures at ambient temperatures. Subtask 35-32-18-610-003 C. Disconnect the PCA WARNING: FAILURE TO FULLY DISCHARGE THE PCA CHARGING SETUP OF OXYGEN BEFORE DISASSEMBLY OF ANY PART MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. (1) Rotate handle (30) clockwise to fully close on/off valve (-10, 11). Discharge all oxygen from the PCA charging setup. (2) Remove the PCA from the PCA charging setup. D. Testing Perform the applicable PCA Final Tests (paragraph 11) described in the TESTING AND FAULT ISOLATION section of this manual. Make sure PCA passes all tests before use. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7022 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-400-803 11. Final PCA Assembly Refer to IPL Figures 1A thru 1J unless noted otherwise. NOTE: The replacement PAX mask assembly (35 thru 41, IPL Figure 2) may contain either a cord and pin on the mask tubing or a loose-packed spring clip and tube which must be removed and discarded. Carefully cut off the corner of the protective bag containing the replacement (new) PAX mask assembly and remove either the cord and pin from the mask tubing or the loose-packed spring clip and tube. Reseal the protective bag with adhesive tape. NOTE: The US FAA requires that at least one mask be connected at all times to each PCA that is onboard an aircraft for potential use (for operators covered under 14 CFR Parts 25 and 121). Refer to REWORK Section (1.A.1 and 3.A.1) for detailed AVOX recommendations for compliance. Subtask 35-32-18-430-005 A. APN 801660-00 Harness Assembly (205, IPL Figures 1A thru 1E and 1G thru 1J) Refer to Figure 7009 and install the harness (205) as follows. NOTE: The upper (loop) end of the harness was previously installed. (1) Align the remaining end of the harness (205) on the lower end of the cylinder (500 thru 570). (2) Align and install the clamp (70) over the remaining end of harness. Depending on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of the cylinder. Subtask 35-32-18-430-006 B. APN 801658-00 Harness Assembly (200, IPL Figures 1A thru 1C, 1H, and 1J) Refer to Figure 7009 and install the harness assembly (200) as follows. (1) Align and install the strap assembly (201) on the cylinder (500 thru 525, 540 thru 555A). (2) Align and install clamp (70) over strap assembly (201). Depending on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of cylinder. (3) Align and install strap assembly (202) over the strap assembly (201) on the cylinder (500 thru 525, 540 thru 555A). (4) Align and install the clamp (75) over the strap assemblies (201, 202). Align and tighten the clamp on the cylinder approximately 3.5 in. (8.9 cm) from the neck of cylinder. Subtask 35-32-18-430-007 C. APN 801662-00 Harness Assembly (225, IPL Figures 1B, 1E and 1J). Refer to Figure 7009 and install the harness assembly (225) as follows. (1) Align and install the harness assembly (225) on the cylinder (510, 515). (2) Align and install the clamp (75) over the harness assembly (225). Align and tighten the clamp approximately 3.5 in. (8.9 cm) from the neck of cylinder. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7023 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) PCA Harness Configurations Figure 7009 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7024 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) Subtask 35-32-18-430-008 D. APN 801660-03, -05 Harness Assemblies (215, IPL Figure 1C; 220, IPL Figures 1H and 1J). Refer to Figure 7010 and install the harness assembly (215, 220) as follows. (1) Loop the harness (215, 220) around the neck of the cylinder (550, 550A, 550B, 555, 555A). Snap the socket onto the stud (both are part of the harness assembly) to secure the harness to the neck of the cylinder. (2) Align the remaining end of the harness on the cylinder. (3) Align and install the clamp (70) over the remaining end of the harness. Depending on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of cylinder. (4) Snap the remaining sockets onto the studs. PCA Harness Configurations Figure 7010 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7025 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) Subtask 35-32-18-430-009 E. APN 801807-01, -02, -03 Mask Storage Bag and Harness Assembly (-1 thru -1B, IPL Figure 2). Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7011. (1) Install the fastener (45) through the mask storage bag assembly (55). (2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA (IPL Figures 1A thru 1C and 1F). (3) Align and install the harness assembly (-1 thru -1B, IPL Figure 2) on the PCA as follows. (a) Install the harness assembly (-1 thru -1B) on the cylinder. (b) Align and install the clamp (75, IPL Figures 1A thru 1C and 1F) over the harness assembly. Align and tighten the clamp approximately 3.5 in. (8.9 cm) from the neck of the cylinder. (4) As necessary, repackage and install the PAX mask assembly (35, IPL Figure 2) in the mask storage bag assembly (55) as follows. (a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the reservoir bag out flat. (b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing. (c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge. (d) Put the head strap into the face piece. (e) Carefully put the folded reservoir bag into the face piece. (f) Make sure that the correct outlet assembly mating connector (15), coupling (-25), or nipple (-30) is attached to the tube. (g) Coil the tube inside of the face piece in a clockwise direction. (h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag. (j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55). Subtask 35-32-18-430-010 F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (-1C thru -1F, IPL Figure 2). Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7012. (1) Install the fastener (45, 50) through the mask storage bag assembly (55, 60). (2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA (IPL Figures 1A thru 1E). If the PCA is equipped with a second mask storage bag assembly (60), it is fastened to the opposite side of the cylinder. (3) Align and install the harness (10) as follows. NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA (IPL Figures 1A thru 1E). Refer to paragraph 9.D. (a) Align the loose end of the harness (10) on the lower end of the cylinder. (b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness assembly. Depending on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of the cylinder. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7026 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) P/N's 801807-01, -02, -03 (-1 thru -1B, IPL Figure 2) Mask Storage Bag and Harness Assembly Figure 7011 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7027 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued) P/N's 801808-01, -02, -03, -05 (-1C thru -1F, IPL Figure 2) Mask Storage Bag and Harness Assembly Figure 7012 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7028 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) F. APN 801808-01, -02, -03, -05 Mask Storage Bag and Harness Assembly (Continued) (4) As necessary, repackage and install the PAX mask assembly (35, 40) in the mask storage bag assembly (55, 60) as follows. (a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the reservoir bag out flat. (b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing. (c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge. (d) Put the head strap into the face piece. (e) Carefully put the folded reservoir bag into the face piece. (f) Make sure that the correct outlet assembly mating connector (15, 20), coupling (-25), or nipple (-30) is attached to the tube. (g) Coil the tube inside of the face piece in a clockwise direction. (h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag. (j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55, 60). (k) If the PCA is equipped with PAX mask assembly No. 2, repeat paragraphs 11.F.(4)(a) thru 11.F.(4)(h). (l) Carefully put the sealed PAX mask assembly No. 2 into the remaining mask storage bag assembly (60). Subtask 35-32-18-430-011 G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (-1G thru -1J, IPL Figure 2). Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7013. (1) Install the fastener (45) through the mask storage bag assembly (55). (2) Align and install the fastener with the attached mask storage bag assembly on the applicable PCA (IPL Figures 1A thru 1E). (3) Align and install the harness (10) as follows. NOTE: Item 1H, IPL Figure 2 does not include a harness (10, IPL Figure 2) or harness clamp. NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA (IPL Figures 1A thru 1E). Refer to paragraph 9.D. (a) Align the remaining end of the harness assembly (10) on the cylinder. (b) Align and install the clamp (70, IPL Figures 1A thru 1E) over the harness. Depending on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of cylinder. (4) As necessary, repackage and install the PAX mask assembly (36 thru 41) in the mask storage bag assembly (55) as follows. (a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the reservoir bag out flat. (b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing. (c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge. (d) Put the head strap into the face piece. (e) Carefully put the folded reservoir bag into the face piece. EFFECTIVITY: ALL Revision 2 35-32-18 Page 7029 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) G. APN 803177-01, -02, -03, Mask Storage Bag and Harness Assembly (Continued) P/N's 803177-01, -02, -03 (-1G thru -1J, IPL Figure 2) Mask Storage Bag and Harness Assembly Figure 7013 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7030 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) G. APN 803177-01, -02, -03 Mask Storage Bag and Harness Assembly (Continued) (f) As necessary, make sure that the correct outlet assembly mating connector (20) or nipple (-30) is attached to the tube. (g) Coil the tube inside of the face piece in a clockwise direction. (h) As necessary, repeat paragraphs 11.G.(4)(a) thru 11.G.(4)(d) for PAX mask assembly No. 2. (j) Put the repackaged PAX mask assembly No. 1 in the face piece of PAX mask assembly No. 2. (k) Carefully put the folded reservoir bag (PAX mask assembly No. 2) into the face piece of PAX mask assembly No. 1. (l) As necessary, make sure that the correct outlet assembly mating connector (20) is attached to the tube. (m) Coil the tube of PAX mask assembly No. 2 around the outside of PAX mask assemblies No. 1 and No. 2. (n) As necessary, put the PAX mask assemblies in the protective plastic bag. Close and seal the protective bag. (p) Carefully put the sealed PAX mask assemblies into the mask storage bag assembly (55). Subtask 35-32-18-430-012 H. APN 805436-01 Mask Storage Bag and Harness Assembly (-1K, IPL Figure 2). Item numbers refer to IPL Figure 2 unless otherwise noted. Refer to Figure 7014. (1) Install the fastener (45) through the mask storage bag assembly (55). (2) Align and install the fastener with the attached storage bag assembly on the applicable PCA (IPL Figures 1A and 1C). (3) Align and install the harness (10) as follows. NOTE: The upper (loop) end of the harness was previously installed on the applicable PCA (IPL Figures 1A and 1C). Refer to paragraph 9.D. (a) Align the remaining end of the harness (10) on the cylinder. (b) Align and install the clamp (70, IPL Figures 1A and 1C) over the harness. Depending on the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 - 4.0 in. (6.4 - 10.2 cm) from the bottom end of cylinder. (4) As necessary, repackage and install the PAX mask assembly (35) in the mask storage bag assembly (55) as follows. (a) Put the large diameter of the face piece down on a clean, flat, lint-free surface and spread the reservoir bag out flat. (b) Fold one third of the reservoir bag over the center of the bag parallel to the tubing. (c) Fold the other one third of the reservoir bag over the first folded side even with the outer edge. (d) Put the head strap into the face piece. (e) Carefully put the folded reservoir bag into the face piece. (f) Make sure that the plug-in connector (15) is attached to the tube. (g) Coil the tube inside of the face piece in a clockwise direction. (h) Put the PAX mask assembly in the protective plastic bag. Close and seal the protective bag. (j) Carefully put the sealed PAX mask assembly into the mask storage bag assembly (55). EFFECTIVITY: ALL Revision 2 35-32-18 Page 7031 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 11. Final PCA Assembly (Continued) H. APN 805436-01 Mask Storage Bag and Harness Assembly (Continued) P/N 805436-01 (-1K, IPL Figure 2) Mask Storage Bag and Harness Assembly Figure 7014 EFFECTIVITY: ALL Revision 2 35-32-18 Page 7032 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FITS AND CLEARANCES TASK 35-32-18-99C-802 Torque values, critical to the assembly and operation of the 5500 and 5600 Series PCA, are listed in Table 8001. Table 8001 Torque Values IPL REFERENCE FIG. NO. ITEM NO. NOMENCLATURE TORQUE VALUES in⋅lbs (N⋅m) 1A thru 1J 300 thru 370 Outlet Assembly 40 - 80 (4.5 - 9.0) 1A thru 1E, 1H, 1J -395, -396, -397 Plug 40 - 80 (4.5 - 9.0) 1A thru 1C, 1E, 1H, 1J 400, 410, 430 Regulator Assembly (0.500 - 14 ANPT Threads) 480 - 840 (54.2 - 94.9) 1D thru 1F, 1H, 1J 405, 415, 425, 435 Regulator Assembly (1.00 - 11.5 ANPT Threads) 1320 - 1560 (149.1 - 176.2) 1G, 1J 435, 436 Regulator Assembly (0.750 - 16UNF-2A Threads) 540 - 660 (61.0 -74.5) 4 110 Setscrew 5 - 7 (0.56 - 0.79) 9 40A Nut, Alternate APN 804670-03 Only 16 - 23 (1.8 - 2.6) 9 80 Packing Nut 150 (16.9) 9 140 Bushing 200 (22.6) 9 170 Charging Valve 175 - 200 (19.8 - 22.6) 9 210 Safety Plug 135 - 150 (15.2 - 16.9) 9 -220 Safety Outlet Assembly 150 (16.9) 9 230 Safety Cap Note 1 9 290 thru -310 Gauge 40 -150 (4.5 - 16.9) 9 320 thru 340 Relief Valve Assembly 75 - 150 (8.5 - 16.9) 9 380 Case 200 (22.6) 9 450 Holder 50 (5.6) Note 1: Safety discs, APN 10003742 or APN 10006001, may be used in the safety outlet assembly (-220, IPL Figure 9). Torque the safety cap to 350 in⋅lbs (39.5 N⋅m) when safety disc APN 10003742 (Item 270, IPL Figure 9) is used. Torque the safety cap to 375 in⋅lbs (42.4 N⋅m) when safety disc APN 10006001 (Item 270, IPL Figure 9) is used. EFFECTIVITY: ALL Revision 2 35-32-18 Page 8001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 8002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SPECIAL TOOLS, FIXTURES, EQUIPMENT, AND CONSUMABLES TASK 35-32-18-94B-807 This section contains a complete listing of all Special Tools, Fixtures, Equipment (Table 9001), and Consumable Materials (Table 9002) used throughout this CMM. Subtask 35-32-18-94B-001 1. Special Tools, Fixtures, and Equipment Special tools, Fixtures, and Equipment recommended for disassembly, assembly, testing, cleaning, checking or repair of the PCA are presented in Table 9001. Special tools (Figure number in “NOMENCLATURE” column) are shown in Illustrations, Special Tools, and Fixtures (paragraph 3). Tools and equipment used in this manual, not listed in Table 9001, are standard oxygen shop tools or equipment. Special tools, fixtures, and test equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of each item is required. Equivalents may be substituted. Table 9001 Special Tools, Fixtures, and Equipment PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Pressure Gauge (minimum accuracy ±0.25% full scale) 0 - 100 psig (0 - 0.69 MPa) 0 - 200 psig (0 - 1.38 MPa) 0 - 2000 psig (0 - 13.8 MPa) 1404 Series Ametek (US Gauge) Sellersville, PA 18960-2625 USA (V61349) Vent Valve 0.250 in. - 18 ANPT Threads P4T Series B-4P4T4 Whitey Co. Highland Heights, OH 441341533 USA (V12623) Test Regulator 0 - 2500 psig (0 - 17.2 MPa) Outlet Pressure 44-1110 Series 44-1114-24 0 - 250 psig (0 - 1.72 MPa) Outlet Pressure 26-1600 Series 26-1612-24 Flowmeter (minimum accuracy ±2% full scale) 5.0 - 50 ccm 13.6 - 136 ccm 0.62 - 6.20 lpm 12.6 - 126 lpm 1110 Series NOMENCLATURE Mating Connector for 800503-00, 5009-00, 5009 Series Outlet Assy 5041-00, 5041 Series Outlet Assy 5507-00, 5077 Series Outlet Assy 5052-00 Outlet Assy 10003566, 802856-01 Outlet Assy 36728-01, DPB153 Outlet Assy 10008298 Outlet Assy 10006017 Outlet Assy 802863-02 Outlet Assy 8572-02 Outlet Assy EFFECTIVITY: ALL Revision 2 1110CC21ABGAA 1110CC11BBGAA 1110CC71DBGAA 1110CJ42CBGAA 5065-10 29559-00 14807-00 5067-08 802857-01 36857-01 10007498 LAC672163-103 (Lockheed) 802627-01 8570 Series Tescom Corp. Elk River, MN 55330-2445 USA (V5H642) Emerson Electric Co. Brooks Instruments Division Hatfield, PA 19440-3052 USA (V4ZW64) AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 35-32-18 Page 9001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Special Tools, Fixtures, and Test Equipment (Continued) Table 9001 (Continued) Special Tools, Fixtures, and Equipment PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Shut Off Valve (2 required) 1 Series B-1VF4 Flow Control Valve 18 Series B-18RF8 Whitey Co. Highland Heights, OH 44134-1533 USA (V12623) Needle Valve 1 Series B-1RF4 NOMENCLATURE Regulator Test Adapter 0.500 - 14 ANPT x 0.250 - 18 ANPT Threads 1.00 - 11.5 ANPT x 0.250 - 18 ANPT Threads 0.750 - 16UNF2A x 0.250 - 18 ANPT Threads AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 803213-S58-12 803213-S58-10 803213-S58-1 Graduated Cylinder 5 cc Capacity --- Local Vendor Low Pressure Regulator Vac to 2 psig (Vac to 14 KPa) (Vac to 55 in. WC) 16 Series 16112J Fairchild Industrial Products Co. Winston-Salem, NC 27103-6708 USA (V07282) Draft Gauge (minimum accuracy ±2% full scale) -5.0 to +5.0 in. WC (-12.7 to +12.7 cm WC) Differential Pressure 0 to 15 in. WC (0 - 38 cm WC) Respirator Regulator Mating Connector Screw Type - Used with respirator regulator assy P/N 6379-2C (on 5600-1 Series PCA) or P/N 800649-00 (on 5600-8 Series PCA) AN Type - Used on respirator regulator assy P/N 6379-2D (on 5600-2 Series PCA) or P/N 800649-01 (on 5600-9 Series PCA) Note: REG requires both VAC and PRESS to operate. Maximum inlet pressure is 250 psig (1,72 MPa) 2000 Series Magnehelic* 2310-A-321 Dwyer Instruments Inc. Michigan City, IN 46360-0373 USA (V85274) 2015-A-321 6210-00 AVOX Systems Lancaster, NY 14086-9502 USA (V53655) 13822-00 Pneumatic Bench Vise Model BV-101-P P/N 58634 Getz Fire Equipment Co. Peoria, IL 61602-1711 USA (V58013) Bright Inspection Light IL-24 Titan Tool and Supply Co. Buffalo, NY 14216-1784 USA (V51679) * Magnehelic is a Registered Trademark of Dwyer Instruments Inc. EFFECTIVITY: ALL Revision 2 35-32-18 Page 9002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Special Tools, Fixtures, and Test Equipment (Continued) Table 9001 (Continued) Special Tools, Fixtures, and Equipment NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Protective Cap or Plug ----- Local Vendor Spray Gun Model 19 Binks Manufacturing Company AMF Ohare, IL 60666-2887 USA (V07334) Cylinder Hanger (Steel Cylinders) 0.500 in. - 14 ANPT Threads 1.00 in. - 11.5 ANPT Threads Square Drive Plug Fitting, Local Vendor Cross-Drilled for Hanger Cylinder Hanger (Composite Cylinders) 0.750 - 16UNF-2A Threads Refill Coupling CGA 540 x 0.563 - 18UNF-2B Threads 5020-01 AVOX Systems Lancaster, NY 14086-9502 USA (V53655) Subtask 35-32-18-94A-001 2. Consumable Materials A list of consumable materials recommended for testing and fault isolation, cleaning, repair and assembly of PCA are shown in Table 9002. Equivalent materials may be substituted, except for Fuel and Oxidizer Resistant Aircraft and Instrument Grease and Oxygen (when used in Cylinder Charging Procedures in the ASSEMBLY section of this manual). Also, Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is the Test Gas specified in the TESTING AND FAULT ISOLATION section of this manual. Water pumped Nitrogen (A-A-59503) or Air (equivalent in purity to MIL-PRF-27210, Type I or AS8010, Type I) may be substituted for Oxygen only when used as the Test Gas. Table 9002 Consumable Materials MANUFACTURER (VENDOR CODE) MATERIAL DESCRIPTION Thread Sealing Tape 0.250 in. (0.635 cm) wide PTFE Ribbon Tape CID A-A-58092, size 1 Local Vendor Leak Detection Compound, Oxygen Systems MIL-PRF-25567, Type 1 Local Vendor Plastic Abrasive Pad Scotch Brite Pad No. 2 Size Catalyst A3110 3M Abrasive Systems Division St. Paul, MN 55144-1000 USA (V28124) A.P. Nonweiler Co. Oshkosh, WI 54903-1007 USA Fax: 920-231-8085 Primer (2 part catalyzed urethane) Light Gray (No. 36628 per FED-STD-595) Paint (2 part catalyzed urethane) Green (No. 24062 per FED-STD-595) EFFECTIVITY: ALL Revision 2 4285A093 4285A073 35-32-18 Page 9003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Consumable Materials (Continued) Table 9002 (Continued) Consumable Materials MANUFACTURER (VENDOR CODE) MATERIAL DESCRIPTION Green (No. 14187 per FED-STD-595) Gray-Green (No. 24159 per FED-STD-595) Blue (No. 15102 per FED-STD-595) Yellow (No. 13538 per FED-STD-595) White (No. 17875 per FED-STD-595) 4285K123 4285A083 4624J010 4624J030 4624J020 A.P. Nonweiler Co. Oshkosh, WI 54903-1007 USA Fax: 920-231-8085 Lockwire MS20995C20 Local Vendor (V96906) Test Gas 1850 psig (12.76 MPa) min press Oxygen MIL-PRF-27210, Type I or AS8010 Type I (Refer to NOTE 1 and NOTE 2.) Local Vendor Sealant Clear P/N RTV732 Dow Corning Corp. Midland, MI 48686-0097 USA (V71984) Red Etching Ink P/N S-1141 Marking Device Manufacturing Co. Philadelphia, PA 19133-2891 USA (V26040) Green Etching Ink P/N AX GREEN Speciality Ink Co. Inc. Deer Park, NY 11729-4702 USA (V18029) Oxygen 1850 psig (12.76 MPa) minimum pressure MIL-PRF-27210, Type I Local Vendor Primer Grade T Loctite Corp. Rocky Hill, CT 06067-3582 USA (V05972) Adhesive Grade 290 Grade 222 Grade 271 MIL-PRF-27617, Type 1 Local Vendor AMS-M-7866A Local Vendor Grease, Aircraft and Instrument, Fuel and Oxidizer Resistant Molybdenum Disulfide, Technical, Lubrication Grade NOTE 1: Oxygen (MIL-PRF-27210, Type I or AS8010, Type I) is specified in the TESTING AND FAULT ISOLATION section of the CMM. If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test parameters must have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the test gas. A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA. A copy of AS8010 is available from SAE International, Warrendale, PA 15096-0001, USA. NOTE 2: Water pumped nitrogen per Federal Specification A-A-59503, Type I, Class I, Grade B. (A copy of Federal Specification A-A-59503 is available from: General Services Administration, 1800 F Street, Washington, DC 20405 USA.) Water pumped air, equivalent in purity to: MIL-PRF-27210, Type I or AS8010, Type I EFFECTIVITY: ALL Revision 2 35-32-18 Page 9004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL ILLUSTRATED PARTS LIST TASK 35-32-18-99C-803 1. Introduction This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the 5500 Series and 5600 Series Portable Cylinder Assemblies (PCA). A. How To Use This Section (1) If you do not know the part number you need: (a) Find the part in the applicable figure. (b) Note the ITEM number used for the part. (c) Use the ITEM number to find the authorized replacement part number. (2) If you know the part number, refer to the figure to be sure that the part illustration is the same as the part that you need. B. Numerical Index The Numerical Index is used to locate parts in the unit when only the part number is known. The Numerical Index is a cross-reference of numbers that include: Airline Stock number, Figure No., Item No., and the number of parts required. The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers 0 thru 9. C. Description of the Illustrated Parts List Entries The section describes the information found in the Illustrated Parts List (IPL). (1) FIG. ITEM (a) Items not Illustrated Items that are not shown in the figure have a dash in front of the item number. (b) Alpha Variant Item Numbers Alpha variants that are A-Z (except I and O) added after the item number show configuration differences in items, optional parts, parts that have had product improvement, or added items. (2) PART NUMBER The numbers in this column are the ATA compliant part numbers that AVOX Systems gives to an item, the original part number for an item that is from a vendor, or a common specification number (e.g., MIL specification number) that is used for reference of an item. If a part number that AVOX Systems gives an item is different from the vendor part number or the common specification number, the vendor part number or the common specification number is shown in the PART NUMBER column and the AVOX part number (APN) is shown in the NOMENCLATURE column for user convenience. Some AVOX Systems P/N’s for certain Portable Cylinder Assemblies (PCA’s) contain dashes within the P/N format that causes the P/N format to differ from the ATA (See Table 10002) recommended format for the use of dashes in P/N’s. This defines the identicality of AVOX Systems P/N’s to the same P/N’s without dashes that do conform to the ATA format. The ATA Common Support Data Dictionary (CSDD), Chapter 2, Part Number, defines format restriction on the use of dashes for vendor P/N’s. (Continued on Page 10007) EFFECTIVITY: ALL Revision 2 35-32-18 Page 10001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) Table 10001, Sheet 1 PCA Configuration Matrix CYLINDER AND REGULATOR ASSY CYLINDER FINISH HARNESS ASSY Regulator Assy P/N Callout Code A B C Cylinder P/N (Note 1) Aluminum Body (Note 2) Brass Body 6084-01 5510-00 5510-10 6084-02 6084-20 (Note 6) 5510-00 5510-10 5510-00 5510-10 6084-04 5510-03 5510-13 6084-06 6084-07 5510-03 5510-03 6084-01 5510-05 6084-02 5510-05 5510-13 5510-13 5510-15 (Note 4) 5510-15 (Note 4) 5510-15 (Note 4) 5510-17 5510-19 (Note 4) 5510-17 D F G J L M N P Q R S T V W Callout Code Finish (Note 3) Callout Code Harness P/N 1 Gray-Green (24159) Green (14187) Blue (15102) A 801660-00 B C 801658-00 801662-00 D 801660-01 E F G 801660-03 801660-05 801663-00 M 803177-03 N 805436-01 P Q 801808-05 801807-01 R S 801808-01 801807-02 T 801807-03 U V W X Y 801808-02 801808-03 803177-01 No Harness 803177-02 2 3 5 6084-20 (Note 6) 6084-04 6084-04 6084-06 6084-20 (Note 6) 6084-34 21507-06 21507-05 21507-06 5510-05 5510-07 5510-09 6 9 Green (14187) and Yellow (13538) Green (24062) Green (24062) 5510-20 5510-22 (Notes 4 & 5) 803199-04 803199-04 803199-05 Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads. Cylinder P/N's 6084-04 -06, -07, -34 have 1.00 - 11.5 ANPT threads. Cylinder P/N's 21507-06 has 0.750 - 16UNF-2B threads. Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout Code listed in this table). Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595. Note 4: These regulators are used when 3 outlet assembly ports are required. Note 5: PCA SN 134269 and subsequent use regulator P/N 5510-19 (three outlet assembly ports). PCA SN's before 134269 for Callout Code “S” used regulator P/N 5510-17 (two outlet assembly ports). Note 6: Cylinder P/N 6084-03 is replaced by cylinder P/N 6084-20. EFFECTIVITY: ALL Revision 2 35-32-18 Page 10002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) Table 10001, Sheet 2 PCA Configuration Matrix OUTLET FLOW RATE SETTING (Note 1) Flow Callout lpm at STPD Code (Note 2) OUTLET STYLE (Notes 3 and 5) ALTITUDE SETTING Callout Code Altitude feet (meters) Callout Code Outlet P/N Outlet Type A 5009 Series Constant Flow (Metered) B 5041 Series Constant Flow (Metered) Constant Flow (Metered) A 0.5 0 B 2.0 5 0 (0) (Note 4) 5,000 (1,524) C 2.5 10 10,000 (3,048) C E 3.0 15 15,000 (4,572) D 5052-00 (Note 6) 5507 Series F 4.0 20 20,000 (6,096) E 8572-02 Full Flow (Non-Metered) G 7.0 23 23,000 (7,010) K 6818-01 Plug H 8.0 25 25,000 (7,620) L Full Flow (Non-Metered) L 4.5 30 30,000 (9,144) M 800503-00 (Note 7) 802856-01 X 0 N Y FULL P 36728-01 (Note 8) 802863-02 R 10006017 S 10008298 Full Flow (Non-Metered) (Supsds DPB153) Full Flow (Non-metered) (Cessna Type) Full Flow (Non-Metered) (Lockheed Type) Full Flow (Non-Metered) T 805760-01 Note 1: Note 2: Note 3: Note 4: Note 5: Note 6: Note 7: Note 8: Constant Flow (Metered) Full Flow (Non-Metered) There may be 1, 2, or 3 Outlet Flow Rate Setting Callout Codes in the P/N. Flow at 14.7 psia (760 mm Hg) at 32°F (0°C). Outlet Style Callout Codes E, L, M, N, P, R, and S are full flow (non-metered) outlets. Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, L, M, N, P, R or S). There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow (metered) Outlet Style (Callout Code A, B, C or D) is allowed on a PCA. After Oct 1/81 this outlet was not procurable. After Jun 22/95 this outlet was not procurable. After Jan 01/01 outlet APN 36728-01 replaced outlet APN DPB153. EFFECTIVITY: ALL Revision 2 35-32-18 Page 10003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) Table 10001, Sheet 3 PCA Configuration Matrix RESPIRATOR REGULATOR ASSY CYLINDER AND REGULATOR ASSY Callout Code Reg P/N (Type) Callout Code 1 6379-2C (Demand) 6379-2D (Demand) A 800649-00 (Demand/ Press-Demand) 800649-01 (Demand/ Press-Demand) C 2 8 9 Cylinder P/N (Note1) Regulator Assy P/N Aluminum Body (Note 2) Brass Body 6084-01 5510-00 5510-10 6084-02 5510-00 5510-10 6084-20 5510-03 5510-10 6084-04 5510-03 5510-13 F G J 6084-06 6084-07 5510-03 5510-03 6084-01 5510-05 L M 6084-02 5510-05 6084-20 5510-05 N P 6084-04 5510-8 T X 21507-06 805984-11 5510-13 5510-13 5510-15 (Note 4) 5510-15 5510-15 (Note 4) 5510-18 5510-19 (Note 4) 803199-04 803199-05 B D 6084-04 CYLINDER FINISH HARNESS ASSY Callout Code Finish (Note 3) Callout Code Harness P/N 1 Gray-Green (24159) Green (14187) and White (17875) Blue (15102) A 801660-00 B 801658-00 C 801662-00 D 801660-01 E F 801660-03 801660-05 2 3 5 6 9 Green (14187) and Yellow (13538) Green (24062) Green (24062) Note 1: Cylinder P/N's 6084-01, -02 and -20 have 0.500 - 14 ANPT threads. Cylinder P/N's 6084-04, and -07 have 1.00 - 11.5 ANPT threads. Note 2: After Apr 1/82 the regulators shown in this column were not procurable. These regulators are obsolete and can not be repaired. They have been superseded by regulators with brass bodies. If you have a PCA with one of the regulators listed in this column having aluminum bodies, replace it with the corresponding regulator that has a brass body (same Callout code listed in this table). Note 3: Cylinder finish (paint) number (shown in parentheses) in this column is per specification FED STD-595. Note 4: These regulators are used when two outlet assembly ports (in addition to the respirator regulator port) are required. EFFECTIVITY: ALL Revision 2 35-32-18 Page 10004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) Table 10001, Sheet 4 PCA Configuration Matrix OUTLET FLOW RATE SETTING (Note 1) Flow Callout Code lpm at STPD ALTITUDE SETTING Altitude Callout Code feet (meters) A 0.5 0 B 2.0 5 0 (0) (Note 2) 5,000 (1,524) C 2.5 6 D 2.7 E OUTLET STYLE (Note 3) Callout Code Outlet P/N Outlet Type A 5009 Series Constant Flow (Metered) B 5041 Series Constant Flow (Metered) 6,000 (1,829) C Constant Flow (Metered) 7 7,000 (2,134) D 5052-00 (Note 4) 5507 Series 3.0 8 8,000 (2,438) E 8572-02 Full Flow (Non-Metered) F 4.0 9 9,000 (2,743) K 6818-01 Plug G 7.0 10 10,000 (3,048) M 802856-01 Full Flow (Non-Metered) H 8.0 11 11,000 (3,353) N K L X Y 0.7 4.5 0 Full 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 12,000 (3,658) 13,000 (3,962) 14,000 (4,267) 15,000 (4,572) 16,000 (4,877) 17,000 (5,182) 18,000 (5,486) 19,000 (5,791) 20,000 (6,096) 21,000 (6,401) 22,000 (6,706) 23,000 (7,010) 24,000 (7,315) 25,000 (7,620) 26,000 (7,925) 27,000 (8,230) 28,000 (8,534) 29,000 (8,839) 30,000 (9,144) P 36728-01 (Note 5) 802863-02 Full Flow (Non-Metered) (Replaces DPB153) Full Flow Constant Flow (Metered) Note 1: There may be 1or 2 Outlet Flow Rate Setting Callout Codes in the P/N. Note 2: Altitude Setting Callout Code 0 identifies full flow (non-metered) outlets (Outlet Style Callout Codes E, M, or N). Note 3: There may be 1 or 2 Outlet Style Callout Codes in the P/N, however only one configuration of constant flow (metered) Outlet Style (Callout Code A, B, C, or D) is allowed on a PCA. Note 4: After Oct 1/81 this outlet was not procurable. Note 5: After Jan 01/01 this APN DPB153 was not procurable. Outlet APN 36728-01 replaces outlet APN DPB153. EFFECTIVITY: ALL Revision 2 35-32-18 Page 10005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) Table 10001, Sheet 5 PCA Configuration Matrix 5009 or 5041 or 5507 o- o Basic Series FLOW RATE SETTING ALTITUDE SETTING Callout Code Flow lpm at NTPD Callout Code Altitude feet (meters) .5 0.5 5 5,000 (1,524) .7 0.7 10 10,000 (3,048) 2 2.0 15 15,000 (4,572) 2.5 2.5 20 20,000 (6,096) 2.7 2.7 23 23,000 (7,010) 3 3.0 25 25,000 (7,620) 4 4.0 30 30,000 (9,144) 4.5 4.5 7 7.0 8 8.0 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) (2) PART NUMBER (Continued from Page 10001) Where an ATA compliant P/N is required, the procedure is to remove all dashes from the AVOX Systems P/N thus creating an identical P/N with no dashes that is compliant with the ATA standard. NOTE: This type of identicality applies to all P/N’s (that contain dashes) in the PCA Series. Table 10002 Examples of ATA Compliant P/N’s Identical to AVOX Systems P/N ATA Compliant P/N Given in Part Number Column 5500A1AAE20B AVOX Systems P/N Given in Nomenclature Column 5500-A1A-AE20B 56002M1ABG23A 5600-2M1A-BG23A (3) AIRLINE STOCK NUMBER This column has space available for a number, up to eleven characters in length, given by the airline. (4) NOMENCLATURE This column has the description of the part and may contain the following: (a) Abbreviations The abbreviations in this column in the table are shown in the List of Abbreviations in the INTRODUCTION section of this manual. (b) Level of Indenture This information shows the relationship of one part to another. An example is shown: 123 (Assembly Number) Subassembly Top No. Attaching Parts for the Subassembly Top No. or Assembly Item *** Assembly Item Sub-Subassembly Top Number Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item *** Subassembly Item NOTE: The three asterisks are used to separate the attaching parts of one Item from another Item. (5) EFFECTIVITY CODE When the IPL applies to more than one top assembly, each top assembly is identified with an alpha code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha code, that part can only be used with the top assembly that has that (EFF) CODE. Any item or subassembly that does not have an (EFF) CODE may be used on any top assembly. EFFECTIVITY: ALL Revision 2 35-32-18 Page 10007 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) (6) UNITS PER ASSEMBLY This column shows the number of parts that are used in the assembly. D. Vendor Codes The following is a list of the vendors that supply items in this section of the manual. Items that do not specify a vendor code are available from AVOX Systems. All items, including standard parts, are available from AVOX Systems. CODE V05AY8 V21343 V49315 V53655 V64528 V66295 V80205 V88044 V95138 V96906 EFFECTIVITY: ALL Revision 2 NAME AND ADDRESS Aerospace Standards (AS) Warrendale, PA 15096-0001 USA Owens-Corning Fiberglas Corp. Huntingdon, PA 16652-0382 USA Puritan Bennett Corp. Shawnee Mission, KS 66225 USA AVOX Systems Lancaster, NY 14086-9502 USA Sierra Precision Rancho Cucamonga, CA 91730-3007 USA Wittek Manufacturing Company Galesburg, IL 61401 USA National Aeronautical Standards (NAS) Aeronautical Industries Association of America Washington, DC 20005 USA Aeronautical Standards (AN) Department of Navy and Air Force USA Perfecting Corp. Charlotte, NC 28206 USA Military Standards (MS) USA 35-32-18 Page 10008 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-99C-804 2. Overhaul Kits Overhaul kits are available for the 5500 and 5600 Series PCAs. A. Obtaining Overhaul Kits To buy Overhaul Kits or other parts for the 5500 and 5600 Series PCAs, contact any ZODIAC Services Authorized Distributor. Refer to the AVOX web site (http://www.avoxsystems.com) for a list of ZODIAC Services Authorized Distributors. B. 5500 Series PCA Overhaul Kit Table 10003 lists the parts included in Overhaul Kit P/N 28022-00. This kit includes all parts necessary to overhaul one 5500 Series PCA with the exception of the safety disc (P/N 6364-00 or P/N 10003742) and gasket (P/N 6555-00). The safety disc and gasket must be replaced during an overhaul. Refer to IPL Figures 1A thru 1G for the part number of the safety disc used with your PCA. Other parts must also be replaced if they are defective. Table 10003 Overhaul Kit P/N 28022-00 5500 Series PCA Kit Item Number Part Number Nomenclature Quantity Per Kit 1 22427-01 PLATE, IDENTIFICATION 1 2 37008-02 SCREW, SET, LOCKING, OVAL POINT (1/4-20 THD UNC3A x 0.375 LNG) 1 3 5032-01 DIAPHRAGM 1 4 5056-00 PLATE, IDENTIFICATION 1 5 5517-00 SEAT, PTFE 1 6 5522-00 FILTER 1 7 55620-01 PACKING, PREFORMED 1 8 55620-02 PACKING, PREFORMED 1 9 59553-00 SCREW (CRES W/ PLASTIC INSERT) (#2-64 THD x 0.188 in. LNG) 2 10 6370-00 WASHER, SAFETY PLUG 1 11 802883-01 HEAD ASSEMBLY 1 12 803129-01 SEAT ASSEMBLY 1 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10009 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Overhaul Kits (Continued) C. 5600 Series PCA Overhaul Kit Table 10004 lists the parts included in Overhaul Kit P/N 28021-00. This kit includes all parts necessary to overhaul one 5600 Series PCA with the exception of the safety disc (P/N 6364-00) and gasket (P/N 6555-00). The safety disc and gasket must be replaced during an overhaul. Other parts must also be replaced if they are defective. Table 10004 Overhaul Kit P/N 28021-00 5600 Series PCA Kit Item Number Part Number Nomenclature Quantity Per Kit 1 MS35207-201 SCREW, PAN HEAD (V96906) (CAD STEEL PLATED) (#2-64 THD x 0.125 in. LNG) (APN 33326-201) 2 2 MS35333-30 WASHER, LOCK (V96906) (CAD STEEL PLATED) (#4 DIA x 0.017 in. THK) (APN 33460-036) 2 3 13362-00 GASKET, VALVE SEAT 1 4 13374-00 DIAPHRAGM ASSEMBLY 1 5 22427-01 PLATE, IDENTIFICATION 1 6 33321-213 SCREW, PAN HD (#4-40 THD x 0.250 LNG) 2 7 33529-009 CONNECTOR, TUBE (ALUMINUM) 1 8 37008-02 SCREW, SET, LOCKING, OVAL POINT (1/4-20 THD x 0.375 LNG) 1 9 5032-01 DIAPHRAGM 1 10 5056-00 PLATE, IDENTIFICATION 1 11 5517-00 SEAT, PTFE 1 12 5522-00 FILTER 1 13 55620-01 PACKING, PREFORMED 1 14 55620-02 PACKING, PREFORMED 1 15 5601-00 ELBOW ASSEMBLY (Refer to Note 1) 1 16 59553-00 SCREW (CRES W/PLASTIC INSERT) (#2-64 THD x 0.188 in. LNG) 2 17 6055E VALVE ASSEMBLY, DEMAND 1 18 6066-01 WASHER, FLAT (CRES) (0.281 in. OD x 0.125 in. ID x 0.031 in. THK) 2 19 6370-00 WASHER, SAFETY PLUG 1 20 6812-00 SCREEN (BRASS) 1 21 802833-01 HEAD ASSEMBLY 1 22 803129-01 SEAT ASSEMBLY 1 NOTE 1: Elbow Assembly P/N 5601-00 is used only on PCA’s with 4, 7, and 11 cu. ft. cylinders. Refer to IPL Figures 1H or 1J for the Elbow Assembly to use on your PCA if your PCA has a cylinder larger than 11 cu. ft. EFFECTIVITY: ALL Revision 2 35-32-18 Page 10010 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-99C-805 3. Numerical Index The following is a Numerical Index for this section. PART NUMBER A-1119 A-1120B A-1126 AD-1983 AD1983 AS3582-008 AS4860D01 A1215-1 A1119 A1120B A1126 EC9-5U MS20470A2-2 MS21318-7 MS27769S2 MS35206-212 MS35206-213 MS35207-201 MS35333-36 MS35650-304 NAS1149C0332R WWD-120 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 6 3 3 3 3 10 10 3 6 3 3 4 5 7 8 3 3 1A 1B 1C 1D 1E 1F 1H 1J 9 1A 1A 1B 1C 1C 1D 1E 1E 1E 1H 1J 3 3 3 3 9 9 1A 1A 1B 1B 1C 1C 1E ITEM NO. 80 -280 220 -310 -310 110 10 205 80 -280 220 70 40 20 20 100 130 65 65 65 65 65 65 65 65 580 -395 -396 -395 -395 -396 -395 -395 -396 -397 -395 -395 70 250 230A 260 -40 -50 70 75 70 75 70 75 70 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 3 2 2 2 1 1 1 1 1 1 1 1 1 Page 10011 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER WWD-120 (Continued) WWD-176 WWD-224 10001018 10001019 10001020 10001112 10001296 10001297 10001493 10001494 10002684 10003305 10003566 10003742 10004838 10004839 10004840 10004841 10004844 10004845 10005272 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1E 1G 1H 1H 1J 1J 1D 1E 1F 1H 1H 1J 1J 1E 1H 1H 1J 1J 1A 1C 1E 1H 1J 1A 1C 1E 1H 1J 1A 1C 1E 1H 1J 5 1H 1J 3 5 5 9 9 1A 1C 1E 1H 1J 9 10 10 10 10 10 10 6 ITEM NO. 75 70 70 75 70 75 70 70A 75 70A 75A 70A 75A 70B 70B 75B 70B 75B -40 -40 -40 -40 -40 45 45 45 45 -45 -50 -50 -50 -50 -50 130 125 125 80 120 70 -200 500 340 340 340 340 340 270 130 120 90 100 70 80 -40 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Page 10012 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 10005326 10005511 10005614 10005615 10005616 10005617 10005750 10005922 10006017 10006442 10006936 10007887 10008435 10008594 10008595 10008596 10008601 10008602 10008603 10008611 10008612 10008613 10008614 10008615 10008616 10008644 10008660 10008774 10008915 10008934 10008947 10009071 10009072 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 6 1G 11 11 11 11 10 1A 1B 1C 1D 1E 1F 1G 1H 1J 1C 1G 1A 1B 1C 1D 1E 1F 1G 9 9 7 7 7 7 7 7 13 13 13 13 13 13 11 7 7 5 4 7 1H 1J 1A 1B 1C 1D 1E 1F 1G ITEM NO. -30 -80 20 100 80 40 140 -30 -30 -30 -30 -30 -30 -30 -30 -30 355 65 -20 -20 -20 -20 -20 -20 -20 100 265 130 70 60 100 110 120 20 70 50 40 30 60 10 80 90 80 130 150 25A 25A 20A 20A 20A 20A 20A 20A 20A 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 10013 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 10009255 10009328 10009359 10013825 10013829 10015704 13160-00 13161-00 13162-00 13164-00 13362-00 13374-00 13753-00 14807-00 18012-00 18415-00 18463-00 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1A 1B 1C 1D 1E 1F 1G 1H 1J 11 3 1A 1B 1C 1D 1E 1F 1G 1H 1J 9 1A 1A 1B 1B 1C 1C 1E 1E 1G 1H 1H 1J 1J 1D 1E 1F 1H 1H 1J 1J 1E 1H 1H 1J 1J 3 3 3 12 2 11 3 3 9 ITEM NO. 30A 30A 30A 30A 30A 30A 30A 30A 30A 60 210 60 60 60 60 60 60 80A 25 35 -285 70 75 70 75 70 75 70 75 70 70 75 70 75 70 70A 75 70A 75A 70A 75A 70B 70B 75B 70B 75B -330 280A 200 30 -25 110 100 130 -40 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 Page 10014 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 21217-11 21217-12 21217-13 21217-14 21507-05 21507-06 22427-01 22445-01 23274-03 23274-05 23393-01 23394-01 24823-00 24825-00 26565-00 26567-00 2661-03 2661-04 27170-01 27170-02 27170-03 27170-04 27170-05 27170-06 27434-01 27511-01 2800C10A 2800C14A 289-601-211 289-601-213 29550-00 29551-00 29552-00 29553-01 29554-00 29555-00 29556-00 29557-00 29558-01 29559-00 29567-00 33321-212 33321-213 33326-201 33343-007 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 12 12 12 12 1G 1G 1J 9 9 9 9 9 9 5 5 9 9 12 12 12 12 12 9 12 9 9 9 9 9 9 9 6 11 11 11 2 2 2 2 4 4 4 4 4 4 4 4 4 2 4 3 3 3 1A 1B ITEM NO. 20 40 70 80 569 570 570 20 60 -30 30A 140 80 100 170 230 250 1 1A 1B 1C 1D 290 1F -310 510 -530 -520 -540 -550 -551 -20 50 120 110 35 40 36 41 120 140 150 160 190 170 180 20 10 -30 110 70 250 230A 65 65 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF RF RF RF RF 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1 3 2 1 2 2 Page 10015 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 33343-007 (Continued) 33460-036 33529-009 36588-04 36636-01 36728-01 36862-05 36874-01 36879-01 37008-01 37008-02 5002-00 5003-00 5005-03 5009-.5-15 5009-.5-23 5009-.5-25 5009-00 5009-01 5009-2.5-20 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1C 1D 1E 1F 1H 1J 9 3 1H 1J 11 11 13 1A 1B 1C 1C 1D 1D 1E 1E 1G 1G 1H 1J 10 11 2 2 9 9 9 9 9 1A 5 1A 5 1A 5 1A 1B 1C 1D 1E 1F 1G 1G 1H 1J 5 5 1B 1D ITEM NO. 65 65 65 65 65 65 580 260 100A 100A 70 90 -1 345 345 345 346 345 346 345 346 345 346 345 345 40 30 45 50 -370 370A 480 400 380 305 -2 305A -2A 305B -2B 300 300 300 300 300 300 310 315 300 300 -1 -50 305N 305D 35-32-18 TTL REQ'D 2 2 2 2 2 2 2 2 1 1 1 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 RF 1 RF 1 RF 1 1 1 1 1 1 1 1 1 1 RF 1 1 1 Page 10016 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5009-2.5-20 (Continued) 5009-2.5-23 5009-2.5-25 5009-2.5-30 5009-2-10 5009-2-15 5009-2-20 5009-2-23 5009-2-25 5009-2-30 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1D 1H 5 1B 5 1A 1B 5 1A 1A 5 1A 1B 1E 1E 1F 5 1A 1A 1C 1D 1D 5 1A 1A 1B 1C 1C 1E 1E 1H 5 1A 1A 1B 1C 1D 1E 1E 1F 1H 1J 5 1A 1A 1B 1C 1D 1E 1E 1J 5 1A 1B ITEM NO. 305E 305B -2K 305E -2L 305M 305F -2M 305N 305P -2N 305C 305 305 305A 305 -2D 305D 305E 305 305 305A -2E 305F 306A 305A 305A 305B 305B 305C 305 -2F 305G 305H 305B 305C 305B 305D 305E 305A 305A 305K -2G 305J 305K 305C 305D 305C 305F 305G 305L -2H 305L 305D 35-32-18 TTL REQ'D 1 1 RF 1 RF 1 1 RF 1 1 RF 1 1 1 1 1 RF 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 RF 1 1 Page 10017 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5009-2-30 (Continued) 5009-2-5 5009-3-20 5009-3-23 5009-3-25 5009-3-30 5009-4.5-23 5009-4.5-30 5009-4-10 5009-4-15 5009-4-20 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1C 1E 1E 1J 5 1J 5 1A 1B 1C 1D 1E 1E 1E 1H 5 1A 1A 1C 1E 1H 5 1A 1A 1C 1D 1J 5 1A 1C 1E 1E 1J 5 1E 5 1E 1E 1E 5 1A 1B 1C 1C 1E 1F 1J 5 1A 1A 1C 5 1A 1B ITEM NO. 305E 305H 305J 305 -2J 305M -3G 305Q 305P 305F 305F 305K 305L 305M 305C -2P 306B 306C 305G 305N 305D -2Q 305R 305S 305H 305G 305P -2R 305T 305X 305P 305Q 305A -2S 305Y -2Z 305Z 306 306A -3 305U 305G 305J 305K 305R 305B 305B -2T 306D 306E 305L -2U 305V 305H 35-32-18 TTL REQ'D 1 1 1 1 RF 1 RF 1 1 1 1 1 1 1 1 RF 1 1 1 1 1 RF 1 1 1 1 1 RF 1 1 1 1 1 RF 1 RF 1 1 1 RF 1 1 1 1 1 1 1 RF 1 1 1 RF 1 1 Page 10018 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5009-4-23 5009-4-25 5009-4-30 5009-4-5 5009-7-23 5009-7-25 5009-7-30 5009-8-10 5009-8-20 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1B 1C 1C 1E 1H 1J 5 1A 1A 1B 1C 1C 1D 1E 1E 1F 1H 1J 5 1A 1B 1C 1D 1E 1E 1E 1H 1J 5 1A 1B 1C 1C 1H 1J 1J 5 1F 5 1C 1H 5 1H 5 1A 1C 1J 5 1F 5 1C 1E 1J 1J ITEM NO. 305J 305M 305N 305S 305E 305C -2V 305W 305X 305K 305P 305Q 305H 305T 305U 305C 305F 305D -2W 305Y 305L 305R 305J 305V 305W 305X 305G 305N -2X 305Z 305M 305S 305Y 305H 305E 305F -2Y 305D -3H 305T 305J -3A 305K -3B 306 305U 305G -3C 305E -3J 305V 306B 305H 305J 35-32-18 TTL REQ'D 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 RF 1 RF 1 1 RF 1 RF 1 1 1 RF 1 RF 1 1 1 1 Page 10019 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5009-8-20 (Continued) 5009-8-23 5009-8-30 5013-00 5013-01 5014-00 5014-01 5016-00 5023-00 5027-00 5028-00 5030-01 5031-00 5032-01 5033-00 5033-02 5034-00 5041-.5-15 5041-.5-20 5041-00 5041-01 5041-2.5-30 5041-2-20 5041-2-23 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 5 1C 1E 5 1D 1D 5 5 8 4 4 7 5 8 4 7 9 9 9 9 9 9 9 9 9 9 1A 1A 4 1A 1E 4 1A 1B 1C 1E 1G 1H 1J 4 4 1A 1G 1G 4 1A 1B 1C 1C 1E 1E 1E 1H 4 1A ITEM NO. -3D 305W 306C -3E 305K 305L -3F 30 30 60 80 30 20 10 50 10 -158 -159 490 470 450 440 430 420 -425 410 315 315A -2 315N 315 -2A 310 310 310 310 300 310 310 -1 -90 315G 300 305 -2F 315C 315 315 315A 315A 315B 315C 315 -2B 315E 35-32-18 TTL REQ'D RF 1 1 RF 1 1 RF 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 RF 1 1 RF 1 1 1 1 1 1 1 RF 1 1 1 1 RF 1 1 1 1 1 1 1 1 RF 1 Page 10020 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5041-2-23 (Continued) 5041-2-25 5041-2-30 5041-3-20 5041-3-23 5041-4-20 5041-4-23 5041-4-25 5041-4-30 5041-7-20 5041-7-30 5042-01 5042-02 5043-14 5052-00 5052-02 5056-00 5057-00 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1B 1C 1H 4 1A 4 1A 1C 4 1A 1B 1C 1E 1H 1J 4 1H 4 1A 1B 1C 1E 1H 1J 4 1A 1B 1C 1H 4 1A 4 1A 1C 4 1A 1C 1E 1J 4 1C 4 4 4 9 9 9 1H 8 8 9 1A 1B 1C ITEM NO. 315A 315B 315A -2C 315F -2D 315P 315C -2E 315H 315B 315D 315D 315B 315 -2G 315C -2H 315J 315C 315E 315E 315D 315A -2J 315K 315D 315F 315E -2K 315L -2L 315Q 315G -2M 315M 315H 315F 315B -2N 315J -2P 30 40 320 330 340 370 -1 -50 350 -55 -55 -55 35-32-18 TTL REQ'D 1 1 1 RF 1 RF 1 1 RF 1 1 1 1 1 1 RF 1 RF 1 1 1 1 1 1 RF 1 1 1 1 RF 1 RF 1 1 RF 1 1 1 1 RF 1 RF 1 1 1 1 1 1 RF 1 1 1 1 1 Page 10021 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5057-00 (Continued) 5057-01 5057-09 5057-14 5058-00 5065-02 5065-03 5065-04 5065-06 5065-08 5065-10 5067-01 5067-02 5067-03 5067-04 5067-05 5067-06 5067-07 50775 SERIES 5092-00 5093-01 5500 SERIES 5500-A1A-AB23A 5500-A1A-AE20B 5500-A1A-A15A 5500-A1A-A15D 5500-A1A-A23A 5500-A1A-BB20A 5500-A1A-BB23A 5500-A1A-BB25A 5500-A1A-BC30A 5500-A1A-BE20A 5500-A1A-BE20B 5500-A1A-BF10A 5500-A1A-BF20A 5500-A1A-BF20B 5500-A1A-BF23A 5500-A1A-BF23B 5500-A1A-BF23D 5500-A1A-BF25A 5500-A1A-BF25B EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1D 1E 1F 9 1H 1J 1A 1B 1C 1D 1E 1F 9 9 8 5 5 5 5 5 2 2 8 8 8 8 8 8 8 4 5 7 9 9 1 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A ITEM NO. -55 -55 -55 570 -60 -60 55A 55A 55A 55A 55A 55A 570A 560 40 140 160 150 110 90 15 20 60 70 120 80 110 100 90 200 180 160 -180 170 1 -1 -3Z -1B -4 -4A -4B -1D -1E -1F -1G -1H -1J -4C -1K -1L -1M -1N -1P -1Q 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10022 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500-A1A-BF30A 5500-A1A-BF30B 5500-A1A-B15A 5500-A1A-B20A 5500-A1A-C30B 5500-A1A-EE23A 5500-A1A-E20A 5500-A1A-E20B 5500-A1A-E20BK 5500-A1A-F20A 5500-A1A-F20B 5500-A1A-F20D 5500-A1A-F23A 5500-A1A-F25A 5500-A1A-F25AN 5500-A1A-G20B 5500-A1A-X0K 5500-A1A-YY0E 5500-A1A-Y0N 5500-A1B-F23A 5500-A1M-AA15B 5500-A1N-BF23A 5500-A1P-BF23A 5500-A1Q-B30AD 5500-A1Q-B30D 5500-A1Q-B30DA 5500-A1R-EE25A 5500-A1S-B15A 5500-A1S-B20A 5500-A1S-CC30A 5500-A1T-BF20B 5500-A1U-BF23A 5500-A1U-BF25A 5500-A1U-EE25A 5500-A1U-F25A 5500-A1U-F30AN 5500-A1V-BF20B 5500-A1V-BF23B 5500-A1V-BF25B 5500-A1V-F20BM 5500-A1W-BF15A 5500-A1W-BF23A 5500-A1W-BF25A 5500-A1W-BF30A 5500-A1X-BF20B 5500-A1X-FF23A 5500-A1Y-BF20B 5500-A3A-BF23A 5500-A5A-BG20B 5500-A6A-BF23A 5500-A6A-BF23B 5500-A6A-BG20B 5500-A6A-F20B 5500-A6P-FF23A EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A ITEM NO. -1R -4D -1S -1T -1U -4E -1V -1W -4F -1X -1Y -1Z -2 -2A -2B -4G -2C -2D -4H -2E -2F -2G -4J -2H -2J -2K -2L -4K -2M -2N -2P -2Q -2R -2S -4L -2T -2U -2V -2W -2X -4M -2Y -2Z -3 -3A -3B -3C -3D -3E -3F -3G -3H -3J -3K 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10023 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500-A6S-B30A 5500-A6U-E30A 5500-A6W-BB15A 5500-A6W-BB23A 5500-A6W-BB25A 5500-A6W-FF15A 5500-A6W-FF23A 5500-A6W-F30AP 5500-A9A-B30A 5500-A9S-AC25A 5500-A9S-BF30A 5500-A9S-G30A 5500-A9W-EE25A 5500-A9X-F23A 5500-B1A-BE20B 5500-B1A-BF20A 5500-B1A-BF20B 5500-B1A-BF20D 5500-B1A-BF23A 5500-B1A-BF23B 5500-B1A-BF25A 5500-B1A-BF30A 5500-B1A-B30A 5500-B1A-CF23A 5500-B1A-CF25A 5500-B1A-C20A 5500-B1A-E20A 5500-B1A-FF20A 5500-B1A-F20D 5500-B1A-F23A 5500-B1A-F30A 5500-B1A-YY0E 5500-B1A-Y0P 5500-B1S-B20A 5500-B1S-B20AP 5500-B1U-BF23A 5500-B1V-BE20B 5500-B1V-BF20B 5500-B1W-BF10A 5500-B1W-BF20A 5500-B1X-YY0E 5500-B1X-Y0E 5500-B3B-F25A 5500-B6A-BF23B 5500-B6A-F23B 5500-B6C-BF25A 5500-B6U-BF25A 5500-B6U-F30AN 5500-B6X-X0K 5500-C1A-BB20B 5500-C1A-BF20A 5500-C1A-BF20B 5500-C1A-BF20D 5500-C1A-BF23A EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1C 1C 1C 1C 1C ITEM NO. -3L -3M -3N -3P -3Q -4N -3R -3S -3T -3U -3V -3W -3X -3Y -1 -1A -1B -1C -1D -1E -1F -2J -1G -1H -1J -2D -2E -1K -1L -1M -1N -1P -1Q -1R -1S -1T -1U -1V -1W -1X -1Y -1Z -2 -2F -2G -2A -2B -2C -2H -1 -1A -1B -1C -1D 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10024 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500-C1A-BF23B 5500-C1A-BF23D 5500-C1A-BF30A 5500-C1A-BG23A 5500-C1A-B23A 5500-C1A-EG23A 5500-C1A-EY20BM 5500-C1A-E20BN 5500-C1A-E23AN 5500-C1A-FF20A 5500-C1A-FF23A 5500-C1A-FG23A 5500-C1A-FH23A 5500-C1A-FY30BN 5500-C1A-F20B 5500-C1A-F20BN 5500-C1A-F23A 5500-C1A-F23AK 5500-C1A-F23AP 5500-C1A-F25A 5500-C1A-X0K 5500-C1A-YY0E 5500-C1A-YY0EE 5500-C1A-YY0N 5500-C1A-Y0E 5500-C1A-Y0EE 5500-C1A-Y0EN 5500-C1A-Y0N 5500-C1A-Y0P 5500-C1B-BF23D 5500-C1B-E25A 5500-C1N-BF23A 5500-C1S-BF20A 5500-C1S-BY20AE 5500-C1S-B20AE 5500-C1S-B20AP 5500-C1S-B23A 5500-C1S-F23A 5500-C1T-BF20B 5500-C1T-F20BM 5500-C1U-BF23A 5500-C1U-BF25A 5500-C1U-BF30A 5500-C1U-B23AN 5500-C1U-B25A 5500-C1U-FF23A 5500-C1U-F20AN 5500-C1U-F23A 5500-C1U-F30AN 5500-C1V-FG20B 5500-C1V-FY30AN 5500-C1V-FY30BN 5500-C1V-F20BM 5500-C1V-F30AN EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C ITEM NO. -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P -1Q -1R -1S -1T -1U -4V -1V -4W -1W -1X -1Y -1Z -2 -2A -2B -2C -4X -2D -4Y -2E -2F -2G -2H -2J -2K -2L -4Z -2M -2N -2P -2Q -2R -2S -2T -2U -2V -2W -2X -2Y -2Z -3 -3A -3B -3C 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10025 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500-C1V-F30BN 5500-C1V-G30BN 5500-C1W-BF15A 5500-C1W-BF23A 5500-C1W-BF30A 5500-C1W-FF20A 5500-C1W-FF30A 5500-C1X-BF20B 5500-C1X-Y0N 5500-C1Y-BF20B 5500-C6A 5500-C6A-BF15A 5500-C6A-BF20A 5500-C6A-BF20B 5500-C6A-BF23A 5500-C6A-BF23B 5500-C6A-BF23D 5500-C6A-BF25A 5500-C6A-BG30B 5500-C6A-EF20A 5500-C6A-F20A 5500-C6A-F20AR 5500-C6A-F23AE 5500-C6A-F30A 5500-C6A-F30AE 5500-C6A-F30AN 5500-C6A-G30AN 5500-C6A-YY0N 5500-C6A-Y0N 5500-C6E-BF23D 5500-C6R-BF23D 5500-C6T-G20B 5500-C6U-BF30A 5500-C6U-F23AP 5500-C6U-F30AN 5500-C6W-FF23A 5500-C6X-BF23D 5500-C9A-BF20A 5500-C9A-BF20B 5500-C9A-E30A 5500-C9A-FF10A 5500-C9S-F30A 5500-C9U-F30AN 5500-C9U-H20A 5500-C9W-FF10A 5500-C9W-Y0E 5500-C9X-BB20A 5500-D1A-BF23A 5500-D1A-E20A 5500-D1A-E25A 5500-D1A-F23A 5500-D1A-YY0E 5500-D1A-YY0P 5500-D1A-Y0E EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1D 1D 1D 1D 1D 1D 1D ITEM NO. -3D -5 -3E -3F -3G -5A -5B -3H -3J -3K -5C -3L -5D -3M -3N -3P -3Q -3R -3S -3T -3U -3V -3W -3X -3Y -3Z -4 -4A -4B -4C -4D -4E -4F -4G -4H -4J -4K -4L -4M -5E -4N -4P -4Q -4R -4S -4T -4U -1 -1A -1B -1C -1D -1E -1F 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10026 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500-D1A-Y0N 5500-D1A-Y0P 5500-D1P-CC20A 5500-D1W-BB15A 5500-D1W-BF23A 5500-D1X-Y0E 5500-D1X-Y0N 5500-D6A 5500-D6A-YY0E 5500-D6A-YY0N 5500-D6A-Y0E 5500-D6A-Y0N 5500-D6P-BF25A 5500-D6X-HH30A 5500-F1X-FH20A 5500-F6A-BB30A 5500-F6A-Y0N 5500-G1A-BB20A 5500-G1A-B23A 5500-G1A-F20A 5500-G1A-Y0N 5500-G1A-Y0P 5500-G1W-EE30A 5500-J1A-ABE20B 5500-J1A-BBF20A 5500-J1A-BBF20B 5500-J1A-BBF23A 5500-J1A-BEG20B 5500-J1A-BFL23A 5500-L1W-BBF23A 5500-L6C-BBF23A 5500-L6C-BBF25A 5500-L6U-BBF25A 5500-L6W-BBF25A 5500-L6W-BEF23A 5500-L6W-FF23AP 5500-M1A-BBB20B 5500-M1A-BH23A 5500-M1A-BH23AN 5500-M1A-FFF25A 5500-M1A-LLL30A 5500-M1A-X0K 5500-M1W-BF23AM 5500-M6W-BBF10A 5500-M6W-FF23AN 5500-M6W-FF23AP 5500-N6S-BF10A 5500-P6U-EEE20A 5500-Q6X-BF10A 5500-Q6X-BF23A 5500-Q6X-F5AM 5500-Q6X-H10AM 5500-Q6X-YY0E 5500-R6A EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1E 1E 1E 1E 1E 1E IE 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1F 1E 1F 1F 1F 1F 1F 1E ITEM NO. -1G -1S -1H -1J -1T -1K -1L -1U -1M -1N -1P -1V -1Q -1R -1 -1A -2H -2J -1B -1C -2K -2L -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P -1Q -1R -1S -1T -1U -1V -1W -1X -1Y -1Z -2 -2A -2B -1 -2C -1A -1B -1D -1E -1C -2M 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10027 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500-S1X-BBF10A 5500-S6X-BBF10A 5500-S6X-YY0E 5500-S6X-YY0N 5500-S9X-YYY0E 5500-S9X-YY0E 5500-T2A-CC30B 5500-T2A-YY0N 5500-T2A-Y0E 5500-T2A-Y0N 5500-T2A-Y0T 5500-T2W-BF25AN 5500-T2W-FF30A 5500-V2X 5500-W2A-BF25AN 5500-W2W-BF25AN 5500A SUB SERIES 5500A1AAB23A 5500A1AAE20B 5500A1AA15A 5500A1AA15D 5500A1AA23A 5500A1ABB20A 5500A1ABB23A 5500A1ABB25A 5500A1ABC30A 5500A1ABE20A 5500A1ABE20B 5500A1ABF10A 5500A1ABF20A 5500A1ABF20B 5500A1ABF23A 5500A1ABF23B 5500A1ABF23D 5500A1ABF25A 5500A1ABF25B 5500A1ABF30A 5500A1ABF30B 5500A1AB15A 5500A1AB20A 5500A1AC30B 5500A1AEE23A 5500A1AE20A 5500A1AE20B 5500A1AE20BK 5500A1AF20A 5500A1AF20B 5500A1AF20D 5500A1AF23A 5500A1AF25A 5500A1AF25AN 5500A1AG20B 5500A1AX0K 5500A1AYY0E EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1E 1E 1E 1E 1E 1E 1G 1G 1G 1G 1G 1G 1G 1G 1G 1G 1 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A ITEM NO. -2N -2P -2D -2E -2F -2G -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J -1A -1 -3Z -1B -4 -4A -4B -1D -1E -1F -1G -1H -1J -4C -1K -1L -1M -1N -1P -1Q -1R -4D -1S -1T -1U -4E -1V -1W -4F -1X -1Y -1Z -2 -2A -2B -4G -2C -2D 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10028 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500A1AY0N 5500A1BF23A 5500A1MAA15B 5500A1NBF23A 5500A1PBF23A 5500A1QB30AD 5500A1QB30D 5500A1QB30DA 5500A1REE25A 5500A1SB15A 5500A1SB20A 5500A1SCC30A 5500A1TBF20B 5500A1UBF23A 5500A1UBF25A 5500A1UEE25A 5500A1UF25A 5500A1UF30AN 5500A1VBF20B 5500A1VBF23B 5500A1VBF25B 5500A1VF20BM 5500A1WBF15A 5500A1WBF23A 5500A1WBF25A 5500A1WBF30A 5500A1XBF20B 5500A1XFF23A 5500A1YBF20B 5500A3ABF23A 5500A5ABG20B 5500A6ABF23A 5500A6ABF23B 5500A6ABG20B 5500A6AF20B 5500A6PFF23A 5500A6SB30A 5500A6UE30A 5500A6WBB15A 5500A6WBB23A 5500A6WBB25A 5500A6WFF15A 5500A6WFF23A 5500A6WF30AP 5500A9AB30A 5500A9SAC25A 5500A9SBF30A 5500A9SG30A 5500A9WEE25A 5500A9XF23A 5500B SUB SERIES 5500B1ABE20B 5500B1ABF20A 5500B1ABF20B EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1 1B 1B 1B ITEM NO. -4H -2E -2F -2G -4J -2H -2J -2K -2L -4K -2M -2N -2P -2Q -2R -2S -4L -2T -2U -2V -2W -2X -4M -2Y -2Z -3 -3A -3B -3C -3D -3E -3F -3G -3H -3J -3K -3L -3M -3N -3P -3Q -4N -3R -3S -3T -3U -3V -3W -3X -3Y -1B -1 -1A -1B 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10029 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500B1ABF20D 5500B1ABF23A 5500B1ABF23B 5500B1ABF25A 5500B1ABF30A 5500B1AB30A 5500B1ACF23A 5500B1ACF25A 5500B1AC20A 5500B1AE20A 5500B1AFF20A 5500B1AF20D 5500B1AF23A 5500B1AF30A 5500B1AYY0E 5500B1AY0P 5500B1SB20A 5500B1SB20AP 5500B1UBF23A 5500B1VBE20B 5500B1VBF20B 5500B1WBF10A 5500B1WBF20A 5500B1XYY0E 5500B1XY0E 5500B3BF25A 5500B6ABF23B 5500B6AF23B 5500B6CBF25A 5500B6UBF25A 5500B6UF30AN 5500B6XX0K 5500C SUB SERIES 5500C1ABB20B 5500C1ABF20A 5500C1ABF20B 5500C1ABF20D 5500C1ABF23A 5500C1ABF23B 5500C1ABF23D 5500C1ABF30A 5500C1ABG23A 5500C1AB23A 5500C1AEG23A 5500C1AEY20BM 5500C1AE20BN 5500C1AE23AN 5500C1AFF20A 5500C1AFF23A 5500C1AFG23A 5500C1AFH23A 5500C1AFY30BN 5500C1AF20B 5500C1AF20BN EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C ITEM NO. -1C -1D -1E -1F -2J -1G -1H -1J -2D -2E -1K -1L -1M -1N -1P -1Q -1R -1S -1T -1U -1V -1W -1X -1Y -1Z -2 -2F -2G -2A -2B -2C -2H -1C -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P -1Q -1R -1S -1T -1U -4V 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10030 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500C1AF23A 5500C1AF23AK 5500C1AF23AP 5500C1AF25A 5500C1AX0K 5500C1AYY0E 5500C1AYY0EE 5500C1AYY0N 5500C1AY0E 5500C1AY0EE 5500C1AY0EN 5500C1AY0N 5500C1AY0P 5500C1BBF23D 5500C1BE25A 5500C1NBF23A 5500C1SBF20A 5500C1SBY20AE 5500C1SB20AE 5500C1SB20AP 5500C1SB23A 5500C1SF23A 5500C1TBF20B 5500C1TF20BM 5500C1UBF23A 5500C1UBF25A 5500C1UBF30A 5500C1UB23AN 5500C1UB25A 5500C1UFF23A 5500C1UF20AN 5500C1UF23A 5500C1UF30AN 5500C1VFG20B 5500C1VFY30AN 5500C1VFY30BN 5500C1VF20BM 5500C1VF30AN 5500C1VF30BN 5500C1VG30BN 5500C1WBF15A 5500C1WBF23A 5500C1WBF30A 5500C1WFF20A 5500C1WFF30A 5500C1XBF20B 5500C1XY0N 5500C1YBF20B 5500C6A 5500C6ABF15A 5500C6ABF20A 5500C6ABF20B 5500C6ABF23A 5500C6ABF23B EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C ITEM NO. -1V -4W -1W -1X -1Y -1Z -2 -2A -2B -2C -4X -2D -4Y -2E -2F -2G -2H -2J -2K -2L -4Z -2M -2N -2P -2Q -2R -2S -2T -2U -2V -2W -2X -2Y -2Z -3 -3A -3B -3C -3D -5 -3E -3F -3G -5A -5B -3H -3J -3K -5C -3L -5D -3M -3N -3P 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10031 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500C6ABF23D 5500C6ABF25A 5500C6ABG30B 5500C6AEF20A 5500C6AF20A 5500C6AF20AR 5500C6AF23AE 5500C6AF30A 5500C6AF30AE 5500C6AF30AN 5500C6AG30AN 5500C6AYY0N 5500C6AY0N 5500C6EBF23D 5500C6RBF23D 5500C6TG20B 5500C6UBF30A 5500C6UF23AP 5500C6UF30AN 5500C6WFF23A 5500C6XBF23D 5500C9ABF20A 5500C9ABF20B 5500C9AE30A 5500C9AFF10A 5500C9SF30A 5500C9UF30AN 5500C9UH20A 5500C9WFF10A 5500C9WY0E 5500C9XBB20A 5500D SUB SERIES 5500D1ABF23A 5500D1AE20A 5500D1AE25A 5500D1AF23A 5500D1AYY0E 5500D1AYY0P 5500D1AY0E 5500D1AY0N 5500D1AY0P 5500D1PCC20A 5500D1WBB15A 5500D1WBF23A 5500D1XY0E 5500D1XY0N 5500D6A 5500D6AYY0E 5500D6AYY0N 5500D6AY0E 5500D6AY0N 5500D6PBF25A 5500D6XHH30A 5500F SUB SERIES EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 1 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1D 1 ITEM NO. -3Q -3R -3S -3T -3U -3V -3W -3X -3Y -3Z -4 -4A -4B -4C -4D -4E -4F -4G -4H -4J -4K -4L -4M -5E -4N -4P -4Q -4R -4S -4T -4U -1D -1 -1A -1B -1C -1D -1E -1F -1G -1S -1H -1J -1T -1K -1L -1U -1M -1N -1P -1V -1Q -1R -1E 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10032 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500F1XFH20A 5500F6ABB30A 5500F6AY0N 5500G SUB SERIES 5500G1ABB20A 5500G1AB23A 5500G1AF20A 5500G1AY0N 5500G1AY0P 5500G1WEE30A 5500J SUB SERIES 5500J1AABE20B 5500J1ABBF20A 5500J1ABBF20B 5500J1ABBF23A 5500J1ABEG20B 5500J1ABFL23A 5500L SUB SERIES 5500L1WBBF23A 5500L6CBBF23A 5500L6CBBF25A 5500L6UBBF25A 5500L6WBBF25A 5500L6WBEF23A 5500L6WFF23AP 5500M SUB SERIES 5500M1ABBB20B 5500M1ABH23A 5500M1ABH23AN 5500M1AFFF25A 5500M1ALLL30A 5500M1AX0K 5500M1WBF23AM 5500M6WBBF10A 5500M6WFF23AN 5500M6WFF23AP 5500N SUB SERIES 5500N6SBF10A 5500P SUB SERIES 5500P6UEEE20A 5500Q SUB SERIES 5500Q6XBF10A 5500Q6XBF23A 5500Q6XF5AM 5500Q6XH10AM 5500Q6XYY0E 5500R SUB SERIES 5500R6A 5500S SUB SERIES 5500S1XBBF10A 5500S6XBBF10A 5500S6XYY0E 5500S6XYY0N 5500S9XYYY0E EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1E 1E 1E 1 1E 1E 1E IE 1E 1E 1 1E 1E 1E 1E 1E 1E 1 1E 1E 1E 1E 1E 1E 1E 1 1E 1E 1E 1E 1E 1E 1E 1E 1E 1E 1 1F 1 1E 1 1F 1F 1F 1F 1F 1 1E 1 1E 1E 1E 1E 1E ITEM NO. -1 -1A -2H -1F -2J -1B -1C -2K -2L -1D -1G -1E -1F -1G -1H -1J -1K -1H -1L -1M -1N -1P -1Q -1R -1S -1J -1T -1U -1V -1W -1X -1Y -1Z -2 -2A -2B -1K -1 -1L -2C -1M -1A -1B -1D -1E -1C -1Q -2M -1N -2N -2P -2D -2E -2F 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10033 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5500S9XYY0E 5500T SUB SERIES 5500T2ACC30B 5500T2AYY0N 5500T2AY0E 5500T2AY0N 5500T2AY0T 5500T2WBF25AN 5500T2WFF30A 5500V SUB SERIES 5500V2X 5500W SUB SERIES 5500W2ABF25AN 5500W2WBF25AN 5507-00 5507-.5-15 5507-2-20 5507-2-23 5507-2-30 5507-3-20 5507-4-20 5507-4-23 5510-10 5510-13 5510-15 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1E 1 1G 1G 1G 1G 1G 1G 1G 1 1G 1 1G 1G 1A 1B 1C 1H 7 1A 7 1B 1C 7 1A 1C 7 1A 7 1H 7 1A 1B 1C 7 1A 1C 1H 7 1A 1B 1C 1H 1J 9 1D 1E 1H 1J 9 1E 1H 1J 9 ITEM NO. -2G -1P -1 -1A -1B -1C -1D -1E -1F -1R -1G -1S -1H -1J 320 320 320 320 -1 325D -2F 325 325 -2 325 325A -2A 325A -2B 325 -2C 325B 325A 325B -2D 325C 325C 325A -2E 400 400 400 400 400 -1 405 405 405 405 -1A 410 410 410 -1B 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF 1 1 1 1 RF 1 RF 1 1 RF 1 1 RF 1 RF 1 RF 1 1 1 RF 1 1 1 RF 1 1 1 1 1 RF 1 1 1 1 RF 1 1 1 RF Page 10034 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5510-17 5510-19 5510-20 5510-22 5511-00 5517-00 5520-16 5520-17 5522-00 5533-00 5533-01 55620-01 55620-02 55622-00 5600 SERIES 5600-1 SUB SERIES 5600-1A1A-X0K 5600-1B1A-E20B 5600-1B1A-F23A 5600-1B1A-X0K 5600-1C1A-B20A 5600-1C1A-B20B 5600-1C1A-BF23A 5600-1C1A-B23A 5600-1C1A-E20A 5600-1C1A-E20B 5600-1C1A-E20D 5600-1C1A-E23A 5600-1C1A-E23B 5600-1C1A-F20A 5600-1C1A-F20B 5600-1C1A-F23A 5600-1C1A-F23B 5600-1C1A-F25A 5600-1C1A-X0K 5600-1C1A-X0M 5600-1C1A-Y0M 5600-1C1B-X0K 5600-1C1B-X0M 5600-1C1B-Y0M 5600-1C6A-E20A 5600-1C6A-F23A 5600-1C6A-F23B 5600-1C6A-X0K 5600-1C9A-F30A 5600-1C9F-F30A 5600-1D1A-F23A 5600-1D1A-F30A 5600-1D6A-E20A 5600-1G1A-F20A EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1F 9 1E 1J 9 1E 9 1E 9 9 9 9 9 9 7 7 9 9 11 1 1 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H ITEM NO. 415 -1C 425 425 -1D 430 -1G 435 -1F 70 110 11 -10 150 -40 140 90 130 120 2 -2A -3N -1 -1A -3P -1B -1C -3Q -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P -1Q -1R -1S -1T -1U -1V -1W -1X -1Y -1Z -3R -3S -2 -2A -2B -2C 35-32-18 TTL REQ'D 1 RF 1 1 RF 1 RF 1 RF 2 1 1 1 1 1 1 1 1 1 RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10035 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5600-1M1A-BF23A 5600-1M1A-F20BM 5600-2 SUB SERIES 5600-2A1A-B23B 5600-2A1A-F23A 5600-2B1A-E20A 5600-2B1A-F20A 5600-2B1A-Y0E 5600-2C1A-B20B 5600-2C1A-B23A 5600-2C1A-C20A 5600-2C1A-E20A 5600-2C1A-E20B 5600-2C1A-E20C 5600-2C1A-E20D 5600-2C1A-E23A 5600-2C1A-E23B 5600-2C1A-F20A 5600-2C1A-F23A 5600-2C1A-F23D 5600-2C1A-F30A 5600-2C1A-G25A 5600-2C1A-X0K 5600-2C1A-X0M 5600-2C1A-Y0M 5600-2C1A-Y0N 5600-2C1B-X0K 5600-2C5A-E20B 5600-2C5A-X0K 5600-2C6A-B23A 5600-2C6A-F23A 5600-2C6A-X0K 5600-2C9F-X0K 5600-2D1A-X0K 5600-2D1B-X0K 5600-2G1A-B20B 5600-2J1A-BF23A 5600-2M1A-BF23A 5600-2M1A-BG23A 5600-8 SUB SERIES 5600-8B6A-X0K 5600-8B9A-X0K 5600-8C1A-F23A 5600-8C1A-X0K 5600-8C1B-F23A 5600-8C6A-F23A 5600-8C6A-X0K 5600-8D1A-X0K 5600-8D1A-Y0N 5600-8G2A-X0K 5600-8G6A-X0K 5600-9 SUB SERIES 5600-9A1A-B25A 5600-9A1A-X0K EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1H 1H 1 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1 1J 1J ITEM NO. -3T -2D -2B -2E -2F -2G -2H -2J -2K -3U -2L -2M -2N -2P -2Q -2R -2S -2T -3V -3W -2U -2V -2W -2X -2Y -2Z -3 -3A -3X -3C -3D -3E -3F -3G -3H -3J -3K -3L -3M -2C -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J -1K -2D -2P -2Q 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10036 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 5600-9B2A-X0K 5600-9B6A-X0K 5600-9C1A-E25A 5600-9C1A-F20A 5600-9C1A-F20B 5600-9C1A-F23A 5600-9C1A-X0K 5600-9C1A-Y0E 5600-9C1A-Y0N 5600-9C1B-X0K 5600-9C1C-BF23A 5600-9C6A-X0K 5600-9C6A-Y0K 5600-9C9A-F10A 5600-9C9A-F30A 5600-9D1A-E20B 5600-9D1A-E30A 5600-9D1A-F23A 5600-9D1A-G30A 5600-9D1A-X0K 5600-9D1A-Y0N 5600-9D1B-X0K 5600-9D6A-B5A 5600-9D6A-X0K 5600-9D6A-Y0E 5600-9D9A-X0K 5600-9G1A-X0K 5600-9J6A-F30AN 5600-9L6C-BF25A 5600-9M1A-F23AM 5600-9M1A-G20BN 5600-9M1A-HH20A 5600-9M6A-BF30A 5600-9M6A-FF30A 5600-9M6A-F30AE 5600-9M6A-F30AN 5600-9M9F-F30AN 5600-9P1A-Y0EN 5600-9P6A-F30AN 5600-9T1A-F25A 56001A1AX0K 56001B1AE20B 56001B1AF23A 56001B1AX0K 56001C1ABF23A 56001C1AB20A 56001C1AB20B 56001C1AB23A 56001C1AE20A 56001C1AE20B 56001C1AE20D 56001C1AE23A 56001C1AE23B 56001C1AF20A EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H ITEM NO. -2R -2S -3C -1L -1M -1N -1P -1Q -1R -2T -2U -1S -1T -1U -2V -1V -1W -1X -1Y -1Z -2 -2A -2W -2X -2Y -2C -2D -2E -2Z -3 -3A -2F -2G -2H -2J -2K -2L -2M -2N -3B -3N -1 -1A -3P -3Q -1B -1C -1D -1E -1F -1G -1H -1J -1K 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10037 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 56001C1AF20B 56001C1AF23A 56001C1AF23B 56001C1AF25A 56001C1AX0K 56001C1AX0M 56001C1AY0M 56001C1BX0K 56001C1BX0M 56001C1BY0M 56001C6AE20A 56001C6AF23A 56001C6AF23B 56001C6AX0K 56001C9AF30A 56001C9FF30A 56001D1AF23A 56001D1AF30A 56001D6AE20A 56001G1AF20A 56001M1ABF23A 56001M1AF20BM 56002A1AB23B 56002A1AF23A 56002B1AE20A 56002B1AF20A 56002B1AY0E 56002C1AB20B 56002C1AB23A 56002C1AC20A 56002C1AE20A 56002C1AE20B 56002C1AE20C 56002C1AE20D 56002C1AE23A 56002C1AE23B 56002C1AF20A 56002C1AF23A 56002C1AF23D 56002C1AF30A 56002C1AG25A 56002C1AX0K 56002C1AX0M 56002C1AY0M 56002C1AY0N 56002C1BX0K 56002C5AE20B 56002C5AX0K 56002C6AB23A 56002C6AF23A 56002C6AX0K 56002C9FX0K 56002D1AX0K 56002D1BX0K EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H ITEM NO. -1L -1M -1N -1P -1Q -1R -1S -1T -1U -1V -1W -1X -1Y -1Z -3R -3S -2 -2A -2B -2C -3T -2D -2E -2F -2G -2H -2J -2K -3U -2L -2M -2N -2P -2Q -2R -2S -2T -3V -3W -2U -2V -2W -2X -2Y -2Z -3 -3A -3X -3C -3D -3E -3F -3G -3H 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10038 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 56002G1AB20B 56002J1ABF23A 56002M1ABF23A 56002M1ABG23A 56008B6AX0K 56008B9AX0K 56008C1AF23A 56008C1AX0K 56008C1BF23A 56008C6AF23A 56008C6AX0K 56008D1AX0K 56008D1AY0N 56008G2AX0K 56008G6AX0K 56009A1AB25A 56009A1AX0K 56009B2AX0K 56009B6AX0K 56009C1AE25A 56009C1AF20A 56009C1AF20B 56009C1AF23A 56009C1AX0K 56009C1AY0E 56009C1AY0N 56009C1BX0K 56009C1CBF23A 56009C6AX0K 56009C6AY0K 56009C9AF10A 56009C9AF30A 56009D1AE20B 56009D1AE30A 56009D1AF23A 56009D1AG30A 56009D1AX0K 56009D1AY0N 56009D1BX0K 56009D6AB5A 56009D6AX0K 56009D6AY0E 56009D9AX0K 56009G1AX0K 56009J6AF30AN 56009L6CBF25A 56009M1AF23AM 56009M1AG20BN 56009M1AHH20A 56009M6ABF30A 56009M6AFF30A 56009M6AF30AE 56009M6AF30AN 56009M9FF30AN EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1H 1H 1H 1H 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J 1J ITEM NO. -3J -3K -3L -3M -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J -1K -2P -2Q -2R -2S -3C -1L -1M -1N -1P -1Q -1R -2T -2U -1S -1T -1U -2V -1V -1W -1X -1Y -1Z -2 -2A -2W -2X -2Y -2C -2D -2E -2Z -3 -3A -2F -2G -2H -2J -2K -2L 35-32-18 TTL REQ'D RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10039 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 56009P1AY0EN 56009P6AF30AN 56009T1AF25A 5601 5601B 5601C 5602-00 5603-00 5606-00 5606-01 5607-00 5607-01 5608-00 56750-00 56750-01 56750-02 57524-00 59447-00 59447-01 59553-00 59602-00 59776-01 6050-01 6050C 6055E 6066-00 6066-01 6084-01 6084-02 6084-03 6084-04 6084-06 6084-07 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1J 1J 1J 1H 1J 1H 1J 1H 1J 1H 1J 3 3 3 3 3 1H 1J 12 12 12 9 13 5 10 9 1H 1J 1G 3 3 3 3 3 1A 1E 1H 1J 1B 1E 1H 1J 1C 1E 1H 1J 1D 1E 1F 1H 1J 1E 1F 1E ITEM NO. -2M -2N -3B 105 105 105A 105A 105B 105B -100 -100 290 300 -320 350A -350 -25 -25 10 50 60 -190 10 10 30 360 120 120 475 180 -50 240 -270 270A 505 505 505 505 515 515 515 515 555 555 555 555 525 525 525 525 525 535 535 545 35-32-18 TTL REQ'D RF RF RF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 10040 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 6084-20 6084-34 6350A13-X-A 6350A13-X-AH 6350A13-X-E 6350A13-X-G 6350A14-X-A 6350A14-X-AH 6350A14-X-AN 6350A14-X-G 6350A2-X-A 6350A2-X-G 6350A20-X-A 6350A20-X-E 6350A20-X-G 6350A34-X-A 6350A34-X-G 6350A4-X-A 6350A4-X-G 6350A5-X-A 6350A5-X-AN 6350A5-X-G EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1H 1J 1C 1E 1H 1J 1E 1A 1J 1A 1A 1A 1E 1H 1J 1B 1E 1J 1B 1J 1B 1E 1H 1E 1F 1E 1C 1E 1H 1J 1H 1C 1E 1H 1J 1E 1D 1E 1F 1H 1E 1D 1E 1F 1H 1J 1D 1H 1J 1J 1J 1E 1H 1J ITEM NO. 545 545 555A 555A 555A 555A 565 500C 500 500A 500B 500 500 500 500A 510B 510A 510 510A 510A 510 510 510 530A 530 530 550A 550A 550B 550A 550A 550 550 550 550 560 520A 520 520 520A 560A 520A 520 520 520A 520A 520 520 520 540B 540A 540 540 540 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 10041 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 6350A13XA 6350A13XAH 6350A13XE 6350A13XG 6350A14XA 6350A14XAH 6350A14XAN 6350A14XG 6350A2XA 6350A2XG 6350A20XA 6350A20XE 6350A20XG 6350A34XA 6350A34XG 6350A4XA 6350A4XG 6350A5XA 6350A5XAN 6350A5XG 6363-01 6364-00 6370-00 6375-04 6378-00 6379-2C EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1A 1J 1A 1A 1A 1E 1H 1J 1B 1E 1J 1B 1J 1B 1E 1H 1E 1F 1E 1C 1E 1H 1J 1H 1C 1E 1H 1J 1E 1D 1E 1F 1H 1E 1D 1E 1F 1H 1J 1D 1H 1J 1J 1J 1E 1H 1J 9 9 9 3 3 1H 3 ITEM NO. 500C 500 500A 500B 500 500 500 500A 510B 510A 510 510A 510A 510 510 510 530A 530 530 550A 550A 550B 550A 550A 550 550 550 550 560 520A 520 520 520A 560A 520A 520 520 520A 520A 520 520 520 540B 540A 540 540 540 210 260 280 90 110 110 -1 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF Page 10042 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 6379-2D 6555-00 6582-00 6583-00 6584-00 6586-00 6588-00 6597-00 6812-00 6818-01 800503-00 800649-00 800649-01 800651-00 801421-01 801658-00 801659-00 801660-00 801660-03 801660-05 801661-00 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1H 3 9 3 3 3 3 3 3 3 1A 1A 1B 1C 1C 1D 1E 1E 1E 1H 1J 5 1J 3 1J 3 3 9 1A 1B 1C 1H 1J 1A 1B 1C 1H 1J 1A 1B 1C 1D 1E 1G 1H 1J 2 1C 1H 1J 1A 1B 1C 1H ITEM NO. 110A -1A 240 190 160 170 140 150 120 340 -395 -396 -395 -395 -396 -395 -395 -396 -397 -395 -395 -4 115 -2 115A -2A -60 -220 200 200 200 200 200 201 201 201 201 201 205 205 205 205 205 205 205 205 10 215 220 220 202 202 202 202 35-32-18 TTL REQ'D 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF 1 RF 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 10043 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 801661-00 (Continued) 801662-00 801807-01 801807-02 801807-03 801808-01 801808-02 801808-03 801808-05 801809-01 802061-00 802233-01 802821-01 802856-01 802863-02 802874-01 802877-01 802883-01 803129-01 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 1J 1B 1E 1J 2 1A 2 1A 1B 1C 1F 2 1A 1C 2 1A 1C 2 1A 1B 1C 1E 2 1A 1B 1C 2 1A 1D 2 2 2 10 6 12 9 11 1A 1C 1E 1F 1H 1J 10 1A 1B 1C 1D 1D 1E 10 10 9 9 ITEM NO. 202 225 225 225 5 235 -1 240 240 240 240 -1A 245 245 -1B 250 250 -1C 255 255 255 255 -1D 260 260 260 -1E 265 265 -1F 55 60 -60 10 1E 300 -1 340A 340A 340A 340 340A 340A -1 350 350 350 350 351 350 -20 50 120 460 35-32-18 TTL REQ'D 1 1 1 1 1 1 RF 1 1 1 1 RF 1 1 RF 1 1 RF 1 1 1 1 RF 1 1 1 RF 1 1 RF 1 2 1 1 RF 1 RF 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 1 1 Page 10044 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL PART NUMBER 803145-01 803177-01 803177-02 803177-03 803199-04 803199-05 804201-01 804202-01 804329-01 804376-01 804670-03 805436-01 805760-01 8561-00 8561-02 8569-01 8572-02 8579-00 8587-01 9036-00 EFFECTIVITY: ALL Revision 2 Numerical Index AIRLINE STOCK NO. FIGURE 3 1A 1B 1C 1D 1E 1G 2 1A 1C 2 1A 2 1G 1J 9 1G 9 7 9 4 5 9 1A 1C 2 1G 9 9 6 1A 1A 1B 1B 1C 1C 1D 1D 1E 1E 1E 1F 1F 1G 1H 1J 6 6 6 6 3 ITEM NO. 200 270 270 270 270 270 206 -1G 275 275 -1H 280 -1J 435 435 -1E 436 -1H 50 160 -100 -60 40A 285 285 -1K 360 -390 390A 70 330 331 330 331 330 331 330 331 330 331 332 330 331 330 330 330 -1 50 60 90 -230 35-32-18 TTL REQ'D 1 1 1 1 1 1 1 RF 1 1 RF 1 RF 1 1 RF 1 RF 1 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF 1 1 1 1 Page 10045 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-950-801 4. Detailed Parts List 5500 Series Portable Cylinder Assy Figure 1 (Sheet 1 of 2) EFFECTIVITY: ALL Revision 2 35-32-18 Page 10046 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5600 Series Portable Cylinder Assy Figure 1 (Sheet 2 of 2) EFFECTIVITY: ALL Revision 2 35-32-18 Page 10047 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1- 1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 5500 SERIES CYLINDER ASSY, PORTABLE SERIES (APN 5500 SERIES) RF -1A 5500A SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1A FOR DET BKDN) RF -1B 5500B SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1B FOR DET BKDN) RF -1C 5500C SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1C FOR DET BKDN) RF -1D 5500D SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1D FOR DET BKDN) RF -1E 5500F SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1F 5500G SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1G 5500J SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1H 5500L SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1J 5500M SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1K 5500N SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1F FOR DET BKDN) RF -1L 5500P SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1M 5500Q SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1F FOR DET BKDN) RF -1N 5500S SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1P 5500T SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1G FOR DET BKDN) RF -1Q 5500R SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1E FOR DET BKDN) RF -1R 5500V SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1G FOR DET BKDN) RF -1S 5500W SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1G FOR DET BKDN) RF 5600 SERIES CYLINDER ASSY, PORTABLE SERIES (APN 5600 SERIES) RF -2A 5600-1 SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1H FOR DET BKDN) RF -2B 5600-2 SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1H FOR DET BKDN) RF 2 -ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10048 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1- PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -2C 5600-8 SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1J FOR DET BKDN) RF -2D 5600-9 SUB SERIES CYLINDER ASSY, PORTABLE SERIES (REFER TO FIG 1J FOR DET BKDN) RF -ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10049 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500A Sub Series PCA Figure 1A (Sheet 1 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10050 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500A Sub Series PCA Figure 1A (Sheet 2 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10051 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500A Sub Series PCA Figure 1A (Sheet 3 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10052 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A -1 PART NUMBER AIRLINE STOCK NO. 5500A1AAB23A -1A -1B NOMENCLATURE 1234567 CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-AB23A) EFF. CODE UNITS PER ASSY A RF C RF DELETED 5500A1AA15A -1C CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-A15A) DELETED -1D 5500A1ABB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BB23A) E RF -1E 5500A1ABB25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BB25A) F RF -1F 5500A1ABC30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BC30A) G RF -1G 5500A1ABE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BE20A) H RF -1H 5500A1ABE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BE20B) J RF -1J 5500A1ABF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF10A) K RF -1K 5500A1ABF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF20B) L RF -1L 5500A1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF23A) M RF -1M 5500A1ABF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF23B) N RF -1N 5500A1ABF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF23D) P RF -1P 5500A1ABF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF25A) Q RF -1Q 5500A1ABF25B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF25B) R RF -1R 5500A1ABF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF30A) S RF -1S 5500A1AB15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-B15A) T RF -1T 5500A1AB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-B20A) U RF -1U 5500A1AC30B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-C30B) V RF -1V 5500A1AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-E20A) W RF -1W 5500A1AE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-E20B) X RF -1X 5500A1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-F20A) Y RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10053 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1Y 5500A1AF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-F20B) Z RF -1Z 5500A1AF20D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-F20D) AA RF -2 5500A1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-F23A) AB RF -2A 5500A1AF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-F25A) AC RF -2B 5500A1AF25AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-F25AN) AD RF -2C 5500A1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-X0K) AE RF -2D 5500A1AYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-YY0E) AF RF -2E 5500A1BF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1B-F23A) AG RF -2F 5500A1MAA15B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1M-AA15B) AH RF -2G 5500A1NBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1N-BF23A) AJ RF -2H 5500A1QB30AD CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1Q-B30AD) (SUPSDS ITEM -2K) AK RF -2J 5500A1QB30D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1Q-B30D) AL RF -2K 5500A1QB30DA CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1Q-B30DA) (SUPSD BY ITEM -2H) AM RF -2L 5500A1REE25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1R-EE25A) AN RF -2M 5500A1SB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1S-B20A) AP RF -2N 5500A1SCC30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1S-CC30A) AQ RF -2P 5500A1TBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1T-BF20B) AR RF -2Q 5500A1UBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1U-BF23A) AS RF -2R 5500A1UBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1U-BF25A) AT RF -2S 5500A1UEE25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1U-EE25A) AU RF -2T 5500A1UF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1U-F30AN) AV RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10054 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -2U 5500A1VBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1V-BF20B) AW RF -2V 5500A1VBF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1V-BF23B) AX RF -2W 5500A1VBF25B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1V-BF25B) AY RF -2X 5500A1VF20BM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1V-F20BM) AZ RF -2Y 5500A1WBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1W-BF23A) BA RF -2Z 5500A1WBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1W-BF25A) BB RF -3 5500A1WBF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1W-BF30A) BC RF -3A 5500A1XBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1X-BF20B) BD RF -3B 5500A1XFF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1X-FF23A) BE RF -3C 5500A1YBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1Y-BF20B) BF RF -3D 5500A3ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A3A-BF23A) BG RF -3E 5500A5ABG20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A5A-BG20B) BH RF -3F 5500A6ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6A-BF23A) BJ RF -3G 5500A6ABF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6A-BF23B) BK RF -3H 5500A6ABG20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6A-BG20B) BL RF -3J 5500A6AF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6A-F20B) BM RF -3K 5500A6PFF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6P-FF23A) BN RF -3L 5500A6SB30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6S-B30A) BP RF -3M 5500A6UE30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6U-E30A) BQ RF -3N 5500A6WBB15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6W-BB15A) BR RF -3P 5500A6WBB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6W-BB23A) BS RF -3Q 5500A6WBB25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6W-BB25A) BT RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10055 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -3R 5500A6WFF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6W-FF23A) BU RF -3S 5500A6WF30AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6W-F30AP) BV RF -3T 5500A9AB30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A9A-B30A) BW RF -3U 5500A9SAC25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A9S-AC25A) BX RF -3V 5500A9SBF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A9S-BF30A) BY RF -3W 5500A9SG30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A9S-G30A) BZ RF -3X 5500A9WEE25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A9W-EE25A) CA RF -3Y 5500A9XF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A9X-F23A) CB RF -3Z 5500A1AAE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-AE20B) CC RF -4 5500A1AA15D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-A15D) CD RF -4A 5500A1AA23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-A23A) CE RF -4B 5500A1ABB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BB20A) CF RF -4C 5500A1ABF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF20A) CG RF -4D 5500A1ABF30B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-BF30B) CH RF -4E 5500A1AEE23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-EE23A) CJ RF -4F 5500A1AE20BK CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-E20BK) CK RF -4G 5500A1AG20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-G20B) CL RF -4H 5500A1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1A-Y0N) CM RF -4J 5500A1PBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1P-BF23A) CN RF -4K 5500A1SB15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1S-B15A) CP RF -4L 5500A1UF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1U-F25A) CQ RF -4M 5500A1WBF15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A1W-BF15A) CR RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10056 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY CS RF -4N 5500A6WFF15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-A6W-FF15A) -20 10006936 PLATE, INSTRUCTION (REPLD BY 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A.) A-BV, CC-CS 1 20A 10009072 DECAL, INSTRUCTION (REPLS -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A.) A-BV, CC-CS 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) A-BV, CC-CS 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 500, 505) A-BV, CC-CS 1 35 DELETED -40 10001018 PLACARD, INSTRUCTION (USED ONLY ON 5500A 9 SERIES) BW-CB 1 45 10001019 LABEL BW-CB 1 -50 10001020 PLACARD, AVIATOR’S OXYGEN (USED ONLY ON 5500A 9 SERIES) BW-CB 1 -55 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 55A) 1 55A 5057-09 PLATE, IDENTIFICATION (SUSPDS ITEM -55) 1 60 10013825 PLATE, IDENTIFICATION 1 (USED ONLY ON 5500A 9 SERIES) ATTACHING PARTS 65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 2 *** 70 13160-00 CLAMP (ALT APN WWD-120) A-AJ, AN, AS-BC, BG-BN, BQ-BW, CA, CC-CN, CQ-CS 1 75 13160-00 CLAMP (ALT APN WWD-120) AG, AK-AM, APAR, BP, BX-BZ, CP 1 200 801658-00 HARNESS AG 1 201 801659-00 STRAP ASSY AG 1 202 801661-00 STRAP ASSY 205 801660-00 HARNESS 235 801807-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AG 1 A-AF, BG-BM, BW, CC-CM 1 AK-AM 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10057 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 240 801807-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AP, AQ, BP, BX-BZ, CP 1 245 801807-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AR 1 250 801808-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AN 1 255 801808-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AS-AV, BQ, CQ 1 260 801808-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AW-AZ 1 265 801808-05 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) BN, CM 1 270 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) BA-BC, BR-BV, CA, CR, CS 1 275 803177-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) BF 1 280 803177-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AH 1 285 805436-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AJ 1 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) A-H, K, M, Q, S-U, W, Y, AB-AD, AG AJ, AK, AM-AQ, AS-AV, BA-BC, BE, BG, BJ, BN-CB 1 305 5009-5-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-.5-15) C 1 305A 5009-5-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-.5-23) A 1 305B 5009-5-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-.5-25) BX 1 305C 5009-2-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) K 1 305D 5009-2-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) T, BR, CP, CR 1 305E 5009-2-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BR 1 305F 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) H, U, AP, CF, CG 1 305G 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A, E, M, AJ, AS, BA, BG, BJ, BS, CN 1 EFFECTIVITY: 5500 SERIES Revision 2 NP 35-32-18 Page 10058 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305H 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E, BS 1 305J 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) F, Q, AT, BB, BT 1 305K 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) F, BT 1 305L 5009-2-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) G, S, AK, AM, BC, BP, BW, BY 1 305M 5009-25-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-25) BX 1 305N 5009-25-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-30) G, AQ 1 305P 5009-25-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-30) AQ 1 305Q 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) H, W 1 305R 5009-3-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AN, AU, CA 1 305S 5009-3-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AN, AU, CA 1 305T 5009-3-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BQ 1 305U 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) K 1 305V 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) Y, CG 1 305W 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) M, AB, AG, AJ, AS, BA, BE, BG, BJ, BN, BU, CB, CN 1 305X 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BE, BN, BU 1 305Y 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) Q, AC, AD, AT, BB, CQ 1 305Z 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) S, AV, BC, BV, BY 1 306 5009-7-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BZ 1 306A 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CF 1 306B 5009-3-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CJ 1 EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10059 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 306C 5009-3-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CJ 1 306D 5009-4-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CR, CS 1 306E 5009-4-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CS 1 310 5041-00 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) J, L, N, R, V, X, Z, AH, AR, AW-AZ, BD, BF, BH, BK-BM 1 315 5041-5-15 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-.5-15) AH 1 315A 5041-5-15 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-.5-15) AH 1 J, L, AR, AW, BD, BF, BH, BL 1 315B 315C NP DELETED 5041-2-20 315D OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) DELETED 315E 5041-2-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) N, AX, BK 1 315F 5041-2-25 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) R, AY 1 315G 5041-2.5-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-2.5-30) V 1 315H 5041-3-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) A, J, X, CC, CK 1 315J 5041-4-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) L, Z, AR, AW, AZ, BD, BF, BM 1 315K 5041-4-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) N, AX, BK 1 315L 5041-4-25 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) R, AY 1 315M 5041-7-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) BH, BL, CL 1 315N 5041-5-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-.5-20) CC 1 315P 5041-2-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) CH 1 315Q 5041-4-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) CH 1 5507-00 OUTLET ASSY (SUPSD BY ITEM 325) (REFER TO FIG 7 FOR DET BKDN) P, AA, AK-AM, CD 1 320 EFFECTIVITY: 5500 SERIES Revision 2 NP 35-32-18 Page 10060 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1A PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 325 5507-2-23 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) P 1 325A 5507-2-30 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) AK-AM 1 325B 5507-4-20 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) AA 1 325C 5507-4-23 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) P 1 325D 5507-5-15 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) (ACTUAL APN IS 5507-.5-15) CD 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AF 1 331 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AF 1 340 10003566 OXYGEN COUPLING (SUPSD BY 340A) AZ 1 340A 802856-01 OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) [SIMILAR TO PURITAN BENNETT (V49315) P/N 110111-09] (SUPSDS 340) AZ 1 345 36728-01 OUTLET ASSY (ALT APN DPB 153) (REFER TO FIG 13 FOR DET BKDN) AD, AV, CM 1 350 802863-02 OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) BV 1 -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125 – 27 ANPT THD) C, T-AC, AE, AG, AL, AP, BM, BP, BQ, BW, BZ, CB, CK 1 -396 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125 – 27 ANPT THD) AE 1 400 5510-10 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) 500 6350A13XG CYLINDER, STEEL (APN 6350A13-X-G) (4.25 CU FT, PAINTED, GRAY-GREEN) A-BF, CC-CR 1 500A 6350A13XAH CYLINDER, STEEL (APN 6350A13-X-AH) (4.25 CU FT, PAINTED, BLUE) BG 1 500B 6350A13XE CYLINDER, STEEL (APN 6350A13-X-E) (4.25 CU FT, PAINTED, GREEN AND YELLOW) BH 1 500C 6350A13XA CYLINDER, STEEL (APN 6350A13-X-A) (4.25 CU FT, PAINTED, WAKEFIELD GREEN) BJ-CB, CS 1 505 6084-01 CYLINDER, STEEL (DOT-3AA-1800) (4.25 CU FT, UNPAINTED) -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 1 1 Page 10061 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500B Sub Series PCA Figure 1B (Sheet 1 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10062 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500B Sub Series PCA Figure 1B (Sheet 2 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10063 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500B Sub Series PCA Figure 1B (Sheet 3 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10064 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1B PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5500B1ABE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BE20B) A RF -1A 5500B1ABF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF20A) B RF -1B 5500B1ABF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF20B) C RF -1C 5500B1ABF20D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF20D) D RF -1D 5500B1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF23A) E RF -1E 5500B1ABF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF23B) F RF -1F 5500B1ABF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF25A) G RF -1G 5500B1AB30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-B30A) H RF -1H 5500B1ACF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-CF23A) J RF -1J 5500B1ACF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-CF25A) K RF -1K 5500B1AFF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-FF20A) L RF -1L 5500B1AF20D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-F20D) M RF -1M 5500B1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-F23A) N RF -1N 5500B1AF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-F30A) P RF -1P 5500B1AYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-YY0E) Q RF -1Q 5500B1AY0P CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-Y0P) R RF -1R 5500B1SB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1S-B20A) S RF -1S 5500B1SB20AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1S-B20AP) T RF -1T 5500B1UBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1U-BF23A) U RF -1U 5500B1VBE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1V-BE20B) V RF -1V 5500B1VBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1V-BF20B) W RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10065 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1B PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1W 5500B1WBF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1W-BF10A) X RF -1X 5500B1WBF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1W-BF20A) Y RF -1Y 5500B1XYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1X-YY0E) Z RF -1Z 5500B1XY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1X-Y0E) AA RF -2 5500B3BF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B3B-F25A) AB RF -2A 5500B6CBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B6C-BF25A) AC RF -2B 5500B6UBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B6U-BF25A) AD RF -2C 5500B6UF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B6U-F30AN) AE RF -2D 5500B1AC20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-C20A) AF RF -2E 5500B1AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-E20A) AG RF -2F 5500B6ABF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B6A-BF23B) AH RF -2G 5500B6AF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B6A-F23B) AJ RF -2H 5500B6XX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B6X-X0K) AK RF -2J 5500B1ABF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-B1A-BF30A) AL RF -20 10006936 PLATE, INSTRUCTION (REPLD BY 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A.) 1 20A 10009072 DECAL, INSTRUCTION (REPLS -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A.) 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 510, 515) 1 35 DELETED -55 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 55A) 1 55A 5057-09 PLATE, IDENTIFICATION (SUSPDS ITEM -55) 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10066 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1B 60 PART NUMBER AIRLINE STOCK NO. 10013825 NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE PLATE, IDENTIFICATION 1 ATTACHING PARTS *** 65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 70 13160-00 CLAMP (ALT APN WWD-120) A-R, U-Y, AB, AD, AE-AJ, AL 1 75 13160-00 CLAMP (ALT APN WWD-120) S, T, AB, AC 1 200 801658-00 HARNESS AB 1 201 801659-00 STRAP ASSY AB 1 202 801661-00 STRAP ASSY AB 1 205 801660-00 HARNESS A-R, AF-AJ, AL 1 225 801662-00 HARNESS AC 1 240 801807-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) S,T 1 255 801808-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) U, AD, AE 1 260 801808-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) V, W 1 270 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) X, Y 1 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) B, E-L, N, P, S, U, X, Y, AB-AG, AL 1 305 5009-2-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) X 1 305A 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B, S, T, Y 1 305B 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E, U 1 305C 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) G, AC, AD 1 305D 5009-2-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) H, AL 1 305E 5009-25-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-23) J 1 305F 5009-25-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-25) K 1 305G 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) X 1 EFFECTIVITY: 5500 SERIES Revision 2 2 NP 35-32-18 Page 10067 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1B PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305H 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B, L, Y 1 305J 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) L 1 305K 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E, J, N, U 1 305L 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) G, K, AB-AD 1 305M 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) P, AE, AL 1 305N 5009-25-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-20) AF 305P 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AG 310 5041-00 OUTLET ASSY (SUPSD BY ITEM 315 (REFER TO FIG 4 FOR DET BKDN) 315 5041-2-20 315A NP A, C, F, V, W, AH, AJ 1 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) A, C, V, W 1 5041-2-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) F, AH 1 315B 5041-3-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) A, V 1 315C 5041-4-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) C, W 1 315D 5041-4-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) F, AH, AJ 1 320 5507-00 OUTLET ASSY (SUPSD BY ITEM 325) (REFER TO FIG 7 FOR DET BKDN) D,M 1 325 5507-2-20 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) D 1 325A 5507-4-20 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) D, M 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) Q, Z, AA 1 331 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) Q, Z 1 345 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) AE 1 350 802863-02 OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) R, T 1 -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125-27 ANPT THD) H, M-P, R, S, AA, AB, AK, AL 1 NP - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10068 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1B PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 400 5510-10 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) 510 6350A14XG CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-G) (7.15 CU FT, PAINTED, GRAY-GREEN) A-AA, AF, AG, AL 1 510A 6350A14XAH CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-AH) (7.15 CU FT, PAINTED, BLUE) AB 1 510B 6350A14XA CYLINDER , STEEL (ACTUAL APN IS 6350A14-X-A) (7.15 CU FT, PAINTED, WAKEFIELD GREEN) AC-AE, AH-AK 1 515 6084-02 CYLINDER , STEEL (DOT-3AA-1800) (7.15 CU FT, UNPAINTED) EFFECTIVITY: 5500 SERIES Revision 2 1 35-32-18 1 Page 10069 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500C Sub Series PCA Figure 1C (Sheet 1 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10070 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500C Sub Series PCA Figure 1C (Sheet 2 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10071 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500C Sub Series PCA Figure 1C (Sheet 3 of 3) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10072 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5500C1ABB20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BB20B) A RF -1A 5500C1ABF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF20A) B RF -1B 5500C1ABF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF20B) C RF -1C 5500C1ABF20D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF20D) D RF -1D 5500C1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF23A) E RF -1E 5500C1ABF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF23B) F RF -1F 5500C1ABF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF23D) G RF -1G 5500C1ABF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BF30A) H RF -1H 5500C1ABG23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-BG23A) J RF -1J 5500C1AB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-B23A) K RF -1K 5500C1AEG23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-EG23A) L RF -1L 5500C1AEY20BM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-EY20BM) M RF -1M 5500C1AE20BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-E20BN) N RF -1N 5500C1AE23AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-E23AN) P RF -1P 5500C1AFF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-FF20A) Q RF -1Q 5500C1AFF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-FF23A) R RF -1R 5500C1AFG23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-FG23A) S RF -1S 5500C1AFH23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-FH23A) T RF -1T 5500C1AFY30BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-FY30BN) U RF -1U 5500C1AF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-F20B) V RF -1V 5500C1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-F23A) W RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10073 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1W 5500C1AF23AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-F23AP) X RF -1X 5500C1AF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-F25A) Y RF -1Y 5500C1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-X0K) Z RF -1Z 5500C1AYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-YY0E) AA RF -2 5500C1AYY0EE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-YY0EE) AB RF -2A 5500C1AYY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-YY0N) AC RF -2B 5500C1AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-Y0E) AD RF -2C 5500C1AY0EE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-Y0EE) AE RF -2D 5500C1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-Y0N) AF RF -2E 5500C1BBF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1B-BF23D) AG RF -2F 5500C1BE25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1B-E25A) AH RF -2G 5500C1NBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1N-BF23A) AJ RF -2H 5500C1SBF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1S-BF20A) AK RF -2J 5500C1SBY20AE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1S-BY20AE) AL RF -2K 5500C1SB20AE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1S-B20AE) AM RF -2L 5500C1SB20AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1S-B20AP) AN RF -2M 5500C1SF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1S-F23A) AP RF -2N 5500C1TBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1T-BF20B) AQ RF -2P 5500C1TF20BM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1T-F20BM) AR RF -2Q 5500C1UBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-BF23A) AS RF -2R 5500C1UBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-BF25A) AT RF -2S 5500C1UBF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-BF30A) AU RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10074 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -2T 5500C1UB23AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-B23AN) AV RF -2U 5500C1UB25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-B25A) AW RF -2V 5500C1UFF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-FF23A) AX RF -2W 5500C1UF20AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-F20AN) AY RF -2X 5500C1UF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-F23A) AZ RF -2Y 5500C1UF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1U-F30AN) BA RF -2Z 5500C1VFG20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-FG20B) BB RF -3 5500C1VFY30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-FY30AN) BC RF -3A 5500C1VFY30BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-FY30BN) BD RF -3B 5500C1VF20BM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-F20BM) BE RF -3C 5500C1VF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-F30AN) BF RF -3D 5500C1VF30BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-F30BN) BG RF -3E 5500C1WBF15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1W-BF15A) BH RF -3F 5500C1WBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1W-BF23A) BJ RF -3G 5500C1WBF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1W-BF30A) BK RF -3H 5500C1XBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1X-BF20B) BL RF -3J 5500C1XY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1X-Y0N) BM RF -3K 5500C1YBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1Y-BF20B) BN RF -3L 5500C6ABF15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF15A) BP RF -3M 5500C6ABF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF20B) BQ RF -3N 5500C6ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF23A) BR RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10075 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -3P 5500C6ABF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF23B) BS RF -3Q 5500C6ABF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF23D) BT RF -3R 5500C6ABF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF25A) BU RF -3S 5500C6ABG30B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BG30B) BV RF -3T 5500C6AEF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-EF20A) BW RF -3U 5500C6AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-F20A) BX RF -3V 5500C6AF20AR CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-F20AR) BY RF -3W 5500C6AF23AE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-F23AE) BZ RF -3X 5500C6AF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-F30A) CA RF -3Y 5500C6AF30AE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-F30AE) CB RF -3Z 5500C6AF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-F30AN) CC RF -4 5500C6AG30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS5500-C6A-G30AN) CD RF -4A 5500C6AYY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-YY0N) CE RF -4B 5500C6AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-Y0N) CF RF -4C 5500C6EBF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6E-BF23D) CG RF -4D 5500C6RBF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6R-BF23D) CH RF -4E 5500C6TG20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6T-G20B) CJ RF -4F 5500C6UBF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6U-BF30A) CK RF -4G 5500C6UF23AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6U-F23AP) CL RF -4H 5500C6UF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6U-F30AN) CM RF -4J 5500C6WFF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6W-FF23A) CN RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10076 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -4K 5500C6XBF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6X-BF23D) CP RF -4L 5500C9ABF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9A-BF20A) CQ RF -4M 5500C9ABF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9A-BF20B) CR RF -4N 5500C9AFF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9A-FF10A) CS RF -4P 5500C9SF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9S-F30A) CT RF -4Q 5500C9UF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9U-F30AN) CU RF -4R 5500C9UH20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9U-H20A) CV RF -4S 5500C9WFF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9W-FF10A) CW RF -4T 5500C9WY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9W-Y0E) CX RF -4U 5500C9XBB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9X-BB20A) CY RF -4V 5500C1AF20BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-F20BN) CZ RF -4W 5500C1AF23AK CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-F23AK) DA RF -4X 5500C1AY0EN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-Y0EN) DB RF -4Y 5500C1AY0P CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1A-Y0P) DC RF -4Z 5500C1SB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1S-B23A) DD RF -5 5500C1VG30BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1V-G30BN) DE RF -5A 5500C1WFF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1W-FF20A) DF RF -5B 5500C1WFF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C1W-FF30A) DG RF -5C 5500C6A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A) DH RF -5D 5500C6ABF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C6A-BF20A) DJ RF -5E 5500C9AE30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-C9A-E30A) DK RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10077 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -20 10006936 PLATE, INSTRUCTION (REPLD BY 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A.) A-CP, CZ-DJ 1 20A 10009072 DECAL, INSTRUCTION (REPLS -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A.) A-CP, CZ-DJ 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) A-CP, CZ-DJ 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 550 THRU 555A) A-CP, CZ-DJ 1 35 DELETED -40 10001018 PLACARD, INSTRUCTION (USED ONLY ON 5500C 9 SERIES) CQ-CY, DK 1 45 10001019 LABEL CQ-CY, DK 1 -50 10001020 PLACARD, AVIATOR OXYGEN (USED ONLY ON 5500C 9 SERIES) CQ-CY, DK 1 -55 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 55A) 1 55A 5057-09 PLATE, IDENTIFICATION (SUSPDS ITEM -55) 1 60 10013825 PLATE, IDENTIFICATION 1 (USED ONLY ON 5500C 9 SERIES) ATTACHING PARTS 65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 70 13160-00 *** CLAMP (ALT APN WWD-120) 75 13160-00 CLAMP (ALT APN WWD-120) 200 801658-00 201 2 A-AJ, AS-BK, BN-CH, CK-CN, CQ-CS, CU-CX, CZ-DC, DE-DK 1 AG, AH, AK-AR, CJ, CT, DD 1 HARNESS AG, AH 1 801659-00 STRAP ASSY AG, AH 1 202 801661-00 STRAP ASSY AG, AH 1 205 801660-00 HARNESS A-AF, BP-CF, CQ-CS, CZ-DC, DH-DK 1 215 801660-03 HARNESS CG 1 240 801807-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AK-AP, CT, DD 1 245 801807-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AQ, AR, CJ 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10078 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 250 801808-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) CH 1 255 801808-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AS-BA, CK-CM, CU, CV 1 260 801808-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) BB-BG, DE 1 270 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) BH-BK, CN, CW, CX, DF, DG 1 275 803177-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) BN 1 285 805436-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) AJ 1 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) B, E, H-L, P-T, W-Y, AH-AP, AS-BA, BC ,BF, BH-BK, BP, BR, BU, BW-CD, CK-CN, CQ, CS-CW, CY, DA, DD, DF, DG, DJ, DK 1 305 5009-2-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BH, BP 1 305A 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B, AK-AN, CQ, CY, DJ 1 305B 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CY 1 305C 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E, J, K, AJ, AS, AV, BJ, BR, DD 1 305D 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AT, AW, BU 1 305E 5009-2-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) H, AU, BK, CK 1 305F 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BW 1 305G 5009-3-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) L, P 1 305H 5009-3-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AH 1 305J 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CS, CW 1 305K 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CS, CW 1 305L 5009-4-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BH, BP 1 EFFECTIVITY: 5500 SERIES Revision 2 NP 35-32-18 Page 10079 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305M 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B, Q, AK, AY, BW-BY, CQ, DF, DJ 1 305N 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) Q, DF 1 305P 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E, R-T, W, X, AJ, AP, AS, AX, AZ, BJ, BR, BZ, CL, CN 1 305Q 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) R, AX, CN, DA 1 305R 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) Y, AT, BU 1 305S 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) H, AU, BA, BC, BF, BK, CA-CC, CK, CM, CT, CU, DG 1 305T 5009-7-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) J, L, S 1 305U 5009-7-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CD 1 305V 5009-8-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) CV 1 305W 5009-8-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) T 1 305X 5009-3-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) DK 1 305Y 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) DG 1 310 5041-00 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) A, C, F, M, N, U, V, AQ, AR, BB, BD, BE, BG, BL, BN, BQ, BS, BV, CJ, CR, CZ, DE 1 315 5041-2-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) A, C, AQ, BL, BN, BQ, CR 1 315A 5041-2-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) A 1 315B 5041-2-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) F, BS 1 315C 5041-2-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) BV 1 315D 5041-3-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) M, N 1 EFFECTIVITY: 5500 SERIES Revision 2 NP 35-32-18 Page 10080 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 315E 5041-4-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) C, V, AQ, AR, BB, BE, BE, BL, BN, BQ, CR, CZ 1 315F 5041-4-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) F, BS 1 315G 5041-4-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) U, BD, BG 1 315H 5041-7-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) BB, CJ 1 315J 5041-7-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) BV, DE 1 320 5507-00 OUTLET ASSY (SUPSD BY ITEM 325) (REFER TO FIG 7 FOR DET BKDN) D, G, AG, BT, CG, CH, CP 1 325 5507-2-20 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) D 1 325A 5507-2-23 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) G, AG, BT, CG, CH, CP 1 325B 5507-4-20 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) D 1 325C 5507-4-23 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) G, AG, BT, CG, CH, CP 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AA, AB, AD, AE, AL, AM, BZ, CB, CX, DB 1 331 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AA, AB, AE 1 340 10003566 OXYGEN COUPLING (SUPSD BY ITEM 340A) M, AR, BE 1 340A 802856-01 OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) [SIMILAR TO PURITAN BENNETT (V49315) P/N 110111-09] (SUPSDS ITEM 340) M, AR, BE 1 345 36728-01 OUTLET ASSY (ALT APN DPB 153) (REFER TO FIG 13 FOR DET BKDN) N, P, U, AC, AF, AV, AY, BA, BC, BD, BF, BG, BM, CC-CF, CM, CU, CZ, DB, DE 1 346 36728-01 OUTLET ASSY (ALT APN DPB 153) (REFER TO FIG 13 FOR DET BKDN) AC, CE 1 350 802863-02 OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) X, AN, CL, DC 1 355 10006017 OUTLET ASSY BY 1 EFFECTIVITY: 5500 SERIES Revision 2 NP 35-32-18 Page 10081 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1C PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125 –27 ANPT THD) K, V, W, Y, Z, AD, AF, AH, AP, AW, AZ, BM, BX, CA, CF, CJ, CT, CV, CX, DA 1 -396 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125 –27 ANPT THD) Z 1 400 5510-10 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) 550 6350A20XG CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) (11 CU FT, PAINTED, GRAY-GREEN) A-BN, CZ-DG 1 550A 6350A20XA CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) (11 CU FT, PAINTED, WAKEFIELD GREEN) BP-CY, DH-DK 1 555 6084-03 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSD BY ITEM 555A) 555A 6084-20 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSDS ITEM 555) EFFECTIVITY: 5500 SERIES Revision 2 1 NP 35-32-18 1 1 Page 10082 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10083 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500D Sub Series PCA Figure 1D (Sheet 1 of 2) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10084 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500D Sub Series PCA Figure 1D (Sheet 2 of 2) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10085 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1D PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5500D1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-BF23A) A RF -1A 5500D1AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-E20A) B RF -1B 5500D1AE25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-E25A) C RF -1C 5500D1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS5500-D1A-F23A) D RF -1D 5500D1AYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-YY0E) E RF -1E 5500D1AYY0P CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-YY0P) F RF -1F 5500D1AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-Y0E) G RF -1G 5500D1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-Y0N) H RF -1H 5500D1PCC20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1P-CC20A) J RF -1J 5500D1WBB15A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1W-BB15A) K RF -1K 5500D1XY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1X-Y0E) L RF -1L 5500D1XY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1X-Y0N) M RF -1M 5500D6AYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6A-YY0E) N RF -1N 5500D6AYY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6A-YY0N) P RF -1P 5500D6AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6A-Y0E) Q RF -1Q 5500D6PBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6P-BF25A) R RF -1R 5500D6XHH30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6X-HH30A) S RF -1S 5500D1AY0P CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1A-Y0P) T RF -1T 5500D1WBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D1W-BF23A) U RF -1U 5500D6A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6A) V RF -1V 5500D6AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-D6A-Y0N) W RF - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10086 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1D PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE -20 10006936 PLATE, INSTRUCTION (REPLD BY 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) 1 20A 10009072 DECAL, INSTRUCTION (REPLS -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 520 THRU 525) 1 35 DELETED -55 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 55A) 1 55A 5057-09 PLATE, IDENTIFICATION (SUSPDS ITEM -55) 1 60 10013825 PLATE, IDENTIFICATION 1 65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 IN. LNG) (APN 33343-007) 2 70 13161-00 CLAMP (ALT APN WWD-176) 205 801660-00 HARNESS 265 801808-05 270 A-K, N-R, U-W 1 A-H, N-Q, T, V, W 1 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) J, R 1 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) K, U 1 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) A-D, J, K, R, S, U 1 305 5009-2-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) K 1 305A 5009-2-15 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) K 1 305B 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A, U 1 305C 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) R 1 305D 5009-25-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-20) J 1 305E 5009-25-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-20) J 1 305F 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B 1 NP - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10087 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1D PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305G 5009-3-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) C 1 305H 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A, D, U 1 305J 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) R 1 305K 5009-8-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) S 1 305L 5009-8-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) S 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) E, G, L, N, Q 1 331 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) E, N 1 345 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) H, M, P, W 1 346 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) P 1 350 802863-02 OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) F, T 1 351 802863-02 OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) F 1 -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125-27 ANPT THD) B-D, G, H, L, M, Q 1 405 5510-13 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) 520 6350A4XG CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G) (22 CU FT, PAINTED, GRAY-GREEN) A-M, T, U 1 520A 6350A4XA CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) (22 CU FT, PAINTED, WAKEFIELD GREEN) N-S, V, W 1 525 6084-04 CYLINDER, STEEL (DOT-3AA-1800) (22 CU FT, UNPAINTED) - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 1 1 Page 10088 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10089 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500F, 5500G, 5500J, 5500L, 5500M, 5500P, 5500R and 5500S Sub Series PCA Figure 1E (Sheet 1 of 2) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10090 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500F, 5500G, 5500J, 5500L, 5500M, 5500P, 5500R and 5500S Sub Series PCA Figure 1E (Sheet 2 of 2) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10091 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1E PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5500F1XFH20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-F1X-FH20A) A RF -1A 5500F6ABB30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-F6A-BB30A) B RF -1B 5500G1AB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-G1A-B23A) C RF -1C 5500G1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-G1A-F20A) D RF -1D 5500G1WEE30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-G1W-EE30A) E RF -1E 5500J1AABE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-J1A-ABE20B) F RF -1F 5500J1ABBF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-J1A-BBF20A) G RF -1G 5500J1ABBF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-J1A-BBF20B) H RF -1H 5500J1ABBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-J1A-BBF23A) J RF -1J 5500J1ABEG20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-J1A-BEG20B) K RF -1K 5500J1ABFL23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS5500-J1A-BFL23A) L RF -1L 5500L1WBBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L1W-BBF23A) M RF -1M 5500L6CBBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L6C-BBF23A) N RF -1N 5500L6CBBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L6C-BBF25A) P RF -1P 5500L6UBBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L6U-BBF25A) Q RF -1Q 5500L6WBBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L6W-BBF25A) R RF -1R 5500L6WBEF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L6W-BEF23A) S RF -1S 5500L6WFF23AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-L6W-FF23AP) T RF -1T 5500M1ABBB20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1A-BBB20B) U RF -1U 5500M1ABH23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1A-BH23A) V RF -1V 5500M1ABH23AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1A-BH23AN) W RF - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10092 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL EFF. CODE UNITS PER ASSY CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1A-FFF25A) X RF 5500M1ALLL30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1A-LLL30A) Y RF -1Y 5500M1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1A-X0K) Z RF -1Z 5500M1WBF23AM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M1W-BF23AM) AA RF -2 5500M6WBBF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M6W-BBF10A) AB RF -2A 5500M6WFF23AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M6W-FF23AN) AC RF -2B 5500M6WFF23AP CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-M6W-FF23AP) AD RF -2C 5500P6UEEE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-P6U-EEE20A) AE RF -2D 5500S6XYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-S6X-YY0E) AF RF -2E 5500S6XYY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-S6X-YY0N) AG RF -2F 5500S9XYYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-S9X-YYY0E) AH RF -2G 5500S9XYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-S9X-YY0E) AJ RF -2H 5500F6AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-F6A-Y0N) AK RF -2J 5500G1ABB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-G1A-BB20A) AL RF -2K 5500G1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-G1A-Y0N) AM RF -2L 5500G1AY0P CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-G1A-Y0P) AN RF -2M 5500R6A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-R6A) AP RF -2N 5500S1XBBF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-S1X-BBF10A) AQ RF -2P 5500S6XBBF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-S6X-BBF10A) AR RF -20 10006936 PLATE, INSTRUCTION (REPLD BY ITEM 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) A-AG, AK-AR 1 20A 10009072 DECAL, INSTRUCTION (REPLS ITEM -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) A-AG, AK-AR 1 FIG. ITEM PART NUMBER -1W 5500M1AFFF25A -1X 1E AIRLINE STOCK NO. NOMENCLATURE 1234567 - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10093 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1E PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -30 10005922 DECAL, OXYGEN ID (REPLD BY ITEM 30A) A-AG, AK-AR 1 30A 10009255 DECAL, OXYGEN ID (REPLS ITEM -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 500 THRU 565) A-AG, AK-AR 1 35 DELETED -40 10001018 PLACARD, INSTRUCTION (USED ONLY ON 5500S 9 SERIES) AH, AJ 1 45 10001019 LABEL (USED ONLY ON 5500S 9 SERIES) AH, AJ 1 -50 10001020 PLACARD, AVIATION OXYGEN (USED ONLY ON 5500S 9 SERIES) AH, AJ 1 -55 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 55A) 1 55A 5057-09 PLATE, IDENTIFICATION (SUSPDS ITEM -55) 1 60 10013825 PLATE, IDENTIFICATION 1 ATTACHING PARTS 65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 2 70 13160-00 *** CLAMP (ALT APN WWD-120) F-M, Q-AD, AP 1 70A 13161-00 CLAMP (ALT APN WWD-176) AE 1 70B 13162-00 CLAMP (ALT APN WWD-224) B-E, AK-AN 1 75 13160-00 CLAMP (ALT APN WWD-120) N, P 1 205 801660-00 HARNESS B-D, F-L, U-Z, AK, AM, AP 1 225 801662-00 HARNESS N, P 1 255 801808-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) Q, AE 1 270 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 2 FOR DET BKDN) E, M, R-T, AA-AD 1 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) A-E,G,J,L-T, V-Y,AA-AE AL,AQ,AR 1 305 5009-2-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AB, 1 305A 5009-2-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AB, 1 305B 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) G, AL 1 NP - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10094 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1E PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305C 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) G, AL 1 305D 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) C, J, L, M, N, S, V, W, AA 1 305E 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) J, M, N 1 305F 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) P-R 1 305G 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) P-R 1 305H 5009-2-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B 1 305J 5009-2-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B 1 305K 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AE 1 305L 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AE 1 305M 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AE 1 305N 5009-3-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) S 1 305P 5009-3-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E 1 305Q 5009-3-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E 1 305R 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AB, 1 305S 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A, D, G 1 305T 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) J, L-N, S, T, AA, AC, AD 1 305U 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) T, AC, AD 1 305V 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) P-R, X 1 305W 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG FOR DET BKDN) X 1 305X 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) X 1 305Y 5009-45-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-4.5-23) L 1 EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10095 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1E PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305Z 5009-45-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-4.5-23) Y 1 306 5009-45-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-4.5-30) Y 1 306A 5009-45-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-4.5-30) Y 1 306B 5009-8-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A 1 306C 5009-8-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) V, W 1 310 5041-00 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) F,H,K,U 1 315 5041-5-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-.5-20) F 1 315A 5041-2-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) F, H, K, U 1 315B 5041-2-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) H, U 1 315C 5041-2-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) U 1 315D 5041-3-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) F, K 1 315E 5041-4-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) H 1 315F 5041-7-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) K 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AF, AH, AJ 1 331 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AF, AH, AJ 1 332 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AH 1 340 10003566 OXYGEN COUPLING (SUPSD BY ITEM 340A) AA 1 340A 802856-01 OUTLET ASSY (SUPSDS ITEM 340) (REFER TO FIG 11 FOR DET BKDN) AA 1 345 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) W, AC, AG, AK,AM 1 346 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) AG 1 NP - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10096 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1E PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 350 802863-02 OUTLET ASSY (REFER TO FIG 10 FOR DET BKDN) T, AD, AN 1 -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125-27 ANPT THD) C, D, V, Z, AF, AG, AJ 1 -396 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125-27 ANPT THD) Z 1 -397 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125-27 ANPT THD) Z 1 405 5510-13 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) A-E, 1 410 5510-15 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) F-AD 1 425 5510-19 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AE 1 430 5510-20 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AP 1 435 5510-22 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AF-AJ AQ, AR 1 500 6350A13XG CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G) (4.25 CU FT, PAINTED, GRAY-GREEN) F-L 1 505 6084-01 CYLINDER, STEEL (DOT-3AA-1800) (4.25 CU FT, UNPAINTED) F-L 1 510 6350A14XG CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-G) (7.15 CU FT, PAINTED, GRAY-GREEN) M 1 515 6084-02 CYLINDER, STEEL (DOT-3AA-1800) (7.15 CU FT, UNPAINTED) M-T 1 520 6350A4XA CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) (22 CU FT, PAINTED, WAKEFIELD GREEN) AE 1 525 6084-04 CYLINDER, STEEL (DOT-3AA-1800) (22 CU FT, UNPAINTED) AE 1 530 6350A2XG CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-G) (38.4 CU FT, PAINTED, GRAY-GREEN) A 1 530A 6350A2XA CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-A) (38.4 CU FT, PAINTED, WAKEFIELD GREEN) B, AK 1 535 6084-06 CYLINDER, STEEL (DOT-3AA-1800) (38.4 CU FT, UNPAINTED) A, B, AK 1 540 6350A5XG CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G) (48.3 CU FT, PAINTED, GRAY-GREEN) C-E, AL-AN 1 545 6084-07 CYLINDER, STEEL (DOT-3AA-1800) (48.3 CU FT, UNPAINTED) C-E, AL-AN 1 550 6350A20XG CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) (11 CU FT, PAINTED, GRAY-GREEN) U-AA 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10097 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1E PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 550A 6350A20XA CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) (11 CU FT, PAINTED, WAKEFIELD GREEN) AB-AD, AP 1 555 6084-03 CYLINDER, STEEL (DOT-3AA-1800) NP (11 CU FT, UNPAINTED) (SUPSD BY ITEM 555A) U-AD, AP 1 555A 6084-20 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSDS ITEM 555) U-AD, 1 560 6350A34XA CYLINDER, STEEL (ACTUAL APN IS 6350A34-X-A) (115 CU FT, PAINTED, WAKEFIELD GREEN) AF-AJ, AR 1 560A 6350A34XG CYLINDER, STEEL (ACTUAL APN IS 6350A34-X-G) (115 CU FT, PAINTED, GRAY-GREEN) AQ 565 6084-34 CYLINDER, STEEL (DOT-3HT-1850) (115 CU FT, UNPAINTED) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 AF-AJ, AQ, AR 1 Page 10098 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10099 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500N and 5500Q Sub Series PCA Figure 1F (Sheet 1 of 2) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10100 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500N and 5500Q Sub Series PCA Figure 1F (Sheet 2 of 2) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10101 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1F PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5500N6SBF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-N6S-BF10A) A RF -1A 5500Q6XBF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-Q6X-BF10A) B RF -1B 5500Q6XBF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-Q6X-BF23A) C RF -1C 5500Q6XYY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-Q6X-YY0E) D RF -1D 5500Q6XF5AM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-Q6X-F5AM) E RF -1E 5500Q6XH10AM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-Q6X-H10AM) F RF -20 10006936 PLATE, INSTRUCTION (REPLD BY 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) 1 20A 10009072 DECAL, INSTRUCTION (REPLS -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 520 THRU 535) 1 35 DELETED -55 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 55A) 1 55A 5057-09 PLATE, IDENTIFICATION (SUSPDS ITEM -55) 1 60 10013825 PLATE, IDENTIFICATION 1 ATTACHING PARTS 65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 75 13161-00 240 801807-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGURE 2 FOR DET BKDN) 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) 305 5009-2-10 305A 5009-2-23 2 *** CLAMP (ALT APN WWD-176) A 1 A 1 A-C 1 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A,B 1 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) C 1 NP - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10102 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1F PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305B 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) A,B 1 305C 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) C 1 305D 5009-4-5 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E 1 305E 5009-8-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) F 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) D 1 331 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) D 1 340 802856-01 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN E, F 1 415 5510-17 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) 520 6350A4XA CYLINDER, STEEL (APN 6350A4-X-A) (22 CU FT, PAINTED, WAKEFIELD GREEN) A 1 525 6084-04 CYLINDER, STEEL (DOT-3AA-1800) (22 CU FT, UNPAINTED) A 1 530 6350A2XA CYLINDER, STEEL (ACTUAL APN IS 6350A2-X-A) (38.4 CU FT, PAINTED, WAKEFIELD GREEN) B-F 1 535 6084-06 CYLINDER, STEEL (DOT-3AA-1800) (38.4 CU FT, UNPAINTED) B-F 1 EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 1 Page 10103 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500T, 5500V and 5500W Sub Series PCA Figure 1G (Sheet 1 of 1) EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10104 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1G PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5500T2ACC30B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2A-CC30B) A RF -1A 5500T2AYY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2A-YY0N) B RF -1B 5500T2AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2A-Y0E) C RF -1C 5500T2AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2A-Y0N) D RF -1D 5500T2AY0T CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2A-Y0T) E RF -1E 5500T2WBF25AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2W-BF25AN) F RF -1F 5500T2WFF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-T2W-FF30A) G RF -1G 5500V2X CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-V2X) H RF -1H 5500W2ABF25AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-W2A-BF25AN) J RF -1J 5500W2WBF25AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5500-W2W-BF25AN) K RF -20 10006936 PLATE, INSTRUCTION (REPLD BY 20A) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) 1 20A 10009072 DECAL, INSTRUCTION (REPLS -20) (5500 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 20A) 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEM 570) 1 35 DELETED 65 10006442 DECAL, WARNING 1 70 13160-00 CLAMP (ALT APN WWD-120) 1 -80 10005511 PLATE, IDENTIFICATION (SUPSD BY ITEM 80A) 1 80A 10013825 PLATE, IDENTIFICATION (SUPSDS ITEM -80) 1 205 801660-00 HARNESS A – E, J 1 206 803177-01 HARNESS F, G, K 1 300 5041-00 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) NP A 1 300 5041-25-30 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-2.5-30) NP A 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10105 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1G PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY A 1 305 5041-25-30 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) (ACTUAL APN IS 5041-2.5-30) 310 5009-00 OUTLET ASSY F, G, J, K 1 315 5009-00 OUTLET ASSY G 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) C 1 345 36728-01 OUTLET ASSY B, D, F, J, K 1 346 36728-01 OUTLET ASSY B 1 360 805760-01 OXYGEN DISS 1240 E 1 435 803199-04 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) A–H 1 436 803199-05 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) J, K 1 475 59776-01 SEAL, METAL BOSS 569 21507-05 CYLINDER, COMPOSITE (DOT-E-8162-1850) (40 CU FT, GREEN) H 1 570 21507-06 CYLINDER, COMPOSITE (DOT-E-8162-1850) (11 CU FT, GREEN) A – G, J, K 1 EFFECTIVITY: 5500 SERIES Revision 2 1 35-32-18 Page 10106 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: 5500 SERIES Revision 2 35-32-18 Page 10107 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5600-1 and 5600-2 Sub Series PCA Figure 1H (Sheet 1 of 2) EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10108 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5600-1 and 5600-2 Sub Series PCA Figure 1H (Sheet 2 of 2) EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10109 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 56001B1AE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1B1A-E20B) A RF -1A 56001B1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1B1A-F23A) B RF -1B 56001C1AB20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-B20A) C RF -1C 56001C1AB20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-B20B) D RF -1D 56001C1AB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-B23A) E RF -1E 56001C1AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-E20A) F RF -1F 56001C1AE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-E20B) G RF -1G 56001C1AE20D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-E20D) H RF -1H 56001C1AE23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-E23A) J RF -1J 56001C1AE23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-E23B) K RF -1K 56001C1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-F20A) L RF -1L 56001C1AF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-F20B) M RF -1M 56001C1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-F23A) N RF -1N 56001C1AF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-F23B) P RF -1P 56001C1AF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-F25A) Q RF -1Q 56001C1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-X0K) R RF -1R 56001C1AX0M CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-X0M) S RF -1S 56001C1AY0M CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-Y0M) T RF -1T 56001C1BX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1B-X0K) U RF -1U 56001C1BX0M CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1B-X0M) V RF -1V 56001C1BY0M CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1B-Y0M) W RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10110 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1W 56001C6AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C6A-E20A) X RF -1X 56001C6AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C6A-F23A) Y RF -1Y 56001C6AF23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C6A-F23B) Z RF -1Z 56001C6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C6A-X0K) AA RF -2 56001D1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1D1A-F23A) AB RF -2A 56001D1AF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1D1A-F30A) AC RF -2B 56001D6AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1D6A-E20A) AD RF -2C 56001G1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1G1A-F20A) AE RF -2D 56001M1AF20BM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1M1A-F20BM) AF RF -2E 56002A1AB23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2A1A-B23B) AG RF -2F 56002A1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2A1A-F23A) AH RF -2G 56002B1AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2B1A-E20A) AJ RF -2H 56002B1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2B1A-F20A) AK RF -2J 56002B1AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2B1A-Y0E) AL RF -2K 56002C1AB20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-B20B) AM RF -2L 56002C1AC20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-C20A) AN RF -2M 56002C1AE20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-E20A) AP RF -2N 56002C1AE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-E20B) AQ RF -2P 56002C1AE20C CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-E20C) AR RF -2Q 56002C1AE20D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-E20D) AS RF -2R 56002C1AE23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-E23A) AT RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10111 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -2S 56002C1AE23B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-E23B) AU RF -2T 56002C1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-F20A) AV RF -2U 56002C1AF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-F30A) AW RF -2V 56002C1AG25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-G25A) AX RF -2W 56002C1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-X0K) AY RF -2X 56002C1AX0M CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-X0M) AZ RF -2Y 56002C1AY0M CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-Y0M) BA RF -2Z 56002C1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-Y0N) BB RF -3 56002C1BX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1B-X0K) BC RF -3A 56002C5AE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C5A-E20B) BD RF -3B DELETED -3C 56002C6AB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C6A-B23A) BF RF -3D 56002C6AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C6A-F23A) BG RF -3E 56002C6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C6A-X0K) BH RF -3F 56002C9FX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C9F-X0K) BJ RF -3G 56002D1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2D1A-X0K) BK RF -3H 56002D1BX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2D1B-X0K) BL RF -3J 56002G1AB20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2G1A-B20B) BM RF -3K 56002J1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2J1A-BF23A) BN RF -3L 56002M1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2M1A-BF23A) BP RF -3M 56002M1ABG23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2M1A-BG23A) BQ RF -3N 56001A1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1A1A-X0K) BR RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10112 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -3P 56001B1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1B1A-X0K) BS RF -3Q 56001C1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C1A-BF23A) BT RF -3R 56001C9AF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C9A-F30A) BU RF -3S 56001C9FF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1C9F-F30A) BV RF -3T 56001M1ABF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-1M1A-BF23A) BW RF -3U 56002C1AB23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-B23A) BX RF -3V 56002C1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-F23A) BY RF -3W 56002C1AF23D CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C1A-F23D) BZ RF -3X 56002C5AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-2C5A-X0K) CA RF -25 5608-00 PLATE, INSTRUCTION (REPLD BY 25A) (5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 25A) A-BH, BK-CA 1 25A 10009071 DECAL, INSTRUCTION (REPLS -25) (5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 25A) A-BH, BK-CA 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) A-BH, BK-CA 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEMS 500 THRU 555A) A-BH, BK-CA 1 35 10013829 PLATE, IDENTIFICATION -40 10001018 PLACARD, INSTRUCTION (USED ONLY ON 5600 2C9 SERIES) BJ 1 -45 10001019 LABEL (USED ONLY ON 5600 2C9 SERIES) BJ 1 -50 10001020 PLACARD, AVIATORS OXYGEN (USED ONLY ON 5600 2C9 SERIES) BJ 1 -60 5057-01 PLATE, IDENTIFICATION 1 1 ATTACHING PARTS -65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 2 *** 70 13160-00 CLAMP, HARNESS (ALT APN WWD-120) A-AA, AF-BJ, BN-BQ 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10113 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. EFF. CODE UNITS PER ASSY AB-AD, BK, BL 1 NOMENCLATURE 1234567 70A 13161-00 CLAMP, HARNESS (ALT APN WWD-176) 70B 13162-00 CLAMP, HARNESS (ALT APN WWD-224) AE, BM 1 75 13160-00 CLAMP (ALT APN WWD-120) A-AA, AF-BJ, BN-CA 1 75A 13161-00 CLAMP (ALT APN WWD-176) AB-AD, BK, BL 1 AE, BM 1 75B 13162-00 CLAMP (ALT APN WWD-224) -100 5602-00 CONNECTOR ASSY (REPLD BY 100A) 1 100A 33529-009 CONNECTOR, TUBE (ALUMINUM) (REPLS -100) 1 105 5601 ELBOW ASSY A-AA, AF-BJ, BN-CA 1 105A 5601B ELBOW ASSY AB-AD, BK, BL 1 105B 5601C ELBOW ASSY AE, BM 1 110 6379-2C REGULATOR, DEMAND RESPIRATOR (REFER TO FIG 3 FOR DET BKDN) A-AF, BR-BW 1 110A 6379-2D REGULATOR, DEMAND RESPIRATOR (REFER TO FIG 3 FOR DET BKDN) AG-BQ, BX- CA 1 ATTACHING PARTS 120 59602-00 SCREW, SELF-LOCKING (CRES W/ PLASTIC INSERT) (#8-32 THD x 0.250 in. LNG) 4 125 10001296 *** BRACKET 200 801658-00 HARNESS U-W, BC, BL 1 201 801659-00 STRAP ASSY U-W, BC, BL 1 202 801661-00 STRAP ASSY U-W, BC, BL 1 205 801660-00 HARNESS A-T, X-BB, BD-BH, BK, BM-BU, BW-CA 1 220 801660-05 HARNESS BJ, BV 1 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) B, C, E, F, J, L, Q, X, Y, AB-AE, AHAK, AN, AP, AT, AV-AX, BF, BG, BN-BQ 1 305 5009-2-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) C 1 305A 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) E, BF, BN-BQ, BT, BW, BX 1 305B 5009-25-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) (ACTUAL APN IS 5009-2.5-20) AN 1 305C 5009-3-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) F, X, AD, AJ, AP 1 1 NP -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10114 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 305D 5009-3-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) J, AT 1 305E 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) L, AE, AK, AV 1 305F 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) B, N, Y, AB, AH, BG, BN, BP, BT, BW, BY 1 305G 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) Q 1 305H 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AC, AW, BU, BV 1 305J 5009-7-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BQ 1 305K 5009-7-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AX 1 310 5041-00 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) A, D, G, K, M, P, Z, AF, AG, AM, AQ, AU, BD, BM 1 315 5041-2-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) D, AM, BM 1 315A 5041-2-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) AG 1 315B 5041-3-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) A, G, AQ, BD 1 315C 5041-3-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) K, AU 1 315D 5041-4-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) M, AF 1 315E 5041-4-23 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) P, Z 1 320 5507-00 OUTLET ASSY (SUPSD BY ITEM 325) (REFER TO FIG 7 FOR DET BKDN) H, AS, BZ 1 325 5507-3-20 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) H, AS 1 325A 5507-4-23 OUTLET ASSY (SUPSDS ITEM 320) (REFER TO FIG 7 FOR DET BKDN) BZ 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) AL 1 340 10003566 OXYGEN COUPLING (SUPSD BY 340A) S, T, V, W, AF, AZ, BA 1 340A 802856-01 OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) [SIMILAR TO PURITAN BENNETT (V49315) P/N 110111-09] (SPSDS 340) S, T, V, W, AF, AZ, BA 1 345 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) BB 1 EFFECTIVITY: 5600 SERIES Revision 2 NP NP 35-32-18 Page 10115 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1H PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY AR 1 370 5052-00 OUTLET ASSY (REFER TO FIG 8 FOR DET BKDN) -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125 – 27 ANPT THD) R, U, AA, AY, BC, BH-BL, BR, BS, CA 1 400 5510-10 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) A-AA, AG-BJ, BR-BV, BX-CA 1 405 5510-13 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AB-AE, BK-BM 1 410 5510-15 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AF, BN-BQ, BW 1 500 6350A13XG CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G) (4.25 CU FT, PAINTED, GRAY-GREEN) AG, AH, BN, BR 1 505 6084-01 CYLINDER, STEEL (DOT-3AA-1800) (4.25 CU FT, UNPAINTED) AG, AH, BN, BR 1 510 6350A14XG CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-G) (7.15 CU FT, PAINTED, GRAY-GREEN) A, B, AJ-AL, BS 1 515 6084-02 CYLINDER, STEEL (DOT-3AA-1800) (7.15 CU FT, UNPAINTED) A, B, AJ-AL, BS 1 520 6350A4XG CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G) (22 CU FT, PAINTED, GRAY-GREEN) AB, AC, BK, BL 1 520A 6350A4XA CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) (22 CU FT, PAINTED, WAKEFIELD GREEN) AD 1 525 6084-04 CYLINDER, STEEL (DOT-3AA-1800) (22 CU FT, UNPAINTED) AB-AD, BK, BL 1 540 6350A5XG CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G) (48.3 CU FT, PAINTED, GRAY-GREEN) AE, BM 1 545 6084-07 CYLINDER, STEEL (DOT-3AA-1800) (48.3 CU FT, UNPAINTED) AE, BM 1 550 6350A20XG CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) (11 CU FT, PAINTED, GRAY-GREEN) C-W, AF, AM-BC, BP, BQ, BT, BW-BZ 1 550A 6350A20XE CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-E) (11 CU FT, PAINTED, GREEN AND YELLOW) BD, CA 1 550B 6350A20XA CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) (11 CU FT, PAINTED, WAKEFIELD GREEN) X-AA, BF-BJ, BU, BV 1 555 6084-03 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSD BY ITEM 555A) C-AA, AF, AM-BJ, BP, BQ 1 555A 6084-20 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSDS ITEM 555) C-AA, AF, AM-BJ, BP, BQ, BT-CA 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 NP EFF. CODE NP 35-32-18 Page 10116 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10117 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5600-8 and 5600-9 Sub Series PCA Figure 1J (Sheet 1 of 2) EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10118 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5600-8 and 5600-9 Sub Series PCA Figure 1J (Sheet 2 of 2) EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10119 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1J PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 56008B6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8B6A-X0K) A RF -1A 56008B9AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8B9A-X0K) B RF -1B 56008C1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8C1A-F23A) C RF -1C 56008C1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8C1A-X0K) D RF -1D 56008C1BF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8C1B-F23A) E RF -1E 56008C6AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8C6A-F23A) F RF -1F 56008C6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8C6A-X0K) G RF -1G 56008D1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8D1A-X0K) H RF -1H 56008D1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8D1A-Y0N) J RF -1J 56008G2AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8G2A-X0K) K RF -1K 56008G6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-8G6A-X0K) L RF -1L 56009C1AF20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-F20A) M RF -1M 56009C1AF20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-F20B) N RF -1N 56009C1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-F23A) P RF -1P 56009C1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-X0K) Q RF -1Q 56009C1AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-Y0E) R RF -1R 56009C1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-Y0N) S RF -1S 56009C6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C6A-X0K) T RF -1T 56009C6AY0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C6A-Y0K) U RF -1U 56009C9AF10A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C9A-F10A) V RF -1V 56009D1AE20B CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1A-E20B) W RF -1W 56009D1AE30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1A-E30A) X RF - ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10120 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1J PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1X 56009D1AF23A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1A-F23A) Y RF -1Y 56009D1AG30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1A-G30A) Z RF -1Z 56009D1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1A-X0K) AA RF -2 56009D1AY0N CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1A-Y0N) AB RF -2A 56009D1BX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D1B-X0K) AC RF -2B DELETED -2C 56009D9AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D9A-X0K) AE RF -2D 56009G1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9G1A-X0K) AF RF -2E 56009J6AF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9J6A-F30AN) AG RF -2F 56009M1AHH20A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M1A-HH20A) AH RF -2G 56009M6ABF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M6A-BF30A) AJ RF -2H 56009M6AFF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M6A-FF30A) AK RF -2J 56009M6AF30AE CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M6A-F30AE) AL RF -2K 56009M6AF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M6A-F30AN) AM RF -2L 56009M9FF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M9F-F30AN) AN RF -2M 56009P1AY0EN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9P1A-Y0EN) AP RF -2N 56009P6AF30AN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9P6A-F30AN) AQ RF -2P 56009A1AB25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9A1A-B25A) AR RF -2Q 56009A1AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9A1A-X0K) AS RF -2R 56009B2AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9B2A-X0K) AT RF -2S 56009B6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9B6A-X0K) AU RF -2T 56009C1BX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1B-X0K) AV RF -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10121 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL EFF. CODE UNITS PER ASSY CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1C-BF23A) AW RF 56009C9AF30A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C9A-F30A) AX RF -2W 56009D6AB5A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D6A-B5A) AY RF -2X 56009D6AX0K CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D6A-X0K) AZ RF -2Y 56009D6AY0E CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9D6A-Y0E) BA RF -2Z 56009L6CBF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9L6C-BF25A) BB RF -3 56009M1AF23AM CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M1A-F23AM) BC RF -3A 56009M1AG20BN CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9M1A-G20BN) BD RF -3B 56009T1AF25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9T1A-F25A) BE RF -3C 56009C1AE25A CYLINDER ASSY, PORTABLE (ACTUAL APN IS 5600-9C1A-E25A) BF RF -25 5608-00 PLATE, INSTRUCTION (REPLD BY 25A) (5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 25A) A, C-U, W-AC, AF-AM, AP-AW, AY-BF 1 25A 10009071 DECAL, INSTRUCTION (REPLS -25) (5600 PCA WITHOUT A YELLOW HANDLE (-30, IPL FIGURE 9) MUST USE ITEM 25A) A, C-U, W-AC AF-AM, AP-AW, AY-BF 1 -30 10005922 DECAL, OXYGEN ID (REPLD BY 30A) A, C-U, W-AC AF-AM, AP-AW, AY-BF 1 30A 10009255 DECAL, OXYGEN ID (REPLS -30) USED ONLY WHERE PAINTED TEXT “BREATHING OXYGEN ONLY – USE NO OIL” DOES NOT APPEAR ON SIDE OF CYLINDER (ITEMS 500 THRU 555A) A, C-U, W-AC AF-AM, AP-AW, AY-BF 1 FIG. ITEM PART NUMBER -2U 56009C1CBF23A -2V 1J AIRLINE STOCK NO. NOMENCLATURE 1234567 35 10013829 PLATE, IDENTIFICATION -40 10001018 PLACARD, INSTRUCTION (USED ONLY ON 5600 8B9, 9C9, 9D9, AND 9M9 SERIES) B, V, AE, AN, AX 1 1 -45 10001019 LABEL (USED ONLY ON 5600 8B9, 9C9, 9D9, AND 9M9 SERIES) B, V, AE, AN, AX 1 -50 10001020 PLACARD, AVIATORS OXYGEN (USED ONLY ON 5600 8B9, 9C9, 9D9, AND 9M9 SERIES) B, V, AE, AN, AX 1 -60 5057-01 PLATE, IDENTIFICATION 1 ATTACHING PARTS -65 MS21318-7 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 2 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10122 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1J PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE *** 70 13160-00 CLAMP, HARNESS (ALT APN WWD-120) A-G, M-V, AG-AN, AR-AV, AX, BC-BF 1 70A 13161-00 CLAMP HARNESS (ALT APN WWD-176) H, J, W-AE, AP, AQ, AY, AZ, BA 1 70B 13162-00 CLAMP HARNESS (ALT APN WWD-224) K, L, AF 1 75 13160-00 CLAMP (ALT APN WWD-120) A-G, M-V, AG-AN, AV, AW, BB, BF 1 75A 13161-00 CLAMP (ALT APN WWD-176) H, J, W-AE, AP, AQ 1 75B 13162-00 CLAMP (ALT APN WWD-224) K, L, AF 1 -100 5602-00 CONNECTOR ASSY (REPLD BY 100A) 1 100A 33529-009 CONNECTOR, TUBE (ALUMINUM) (REPLS -100) 1 105 5601 ELBOW ASSY A-G, M-V, AG-AN, BF 1 105A 5601B ELBOW ASSY H, J, W-AE, AP, AQ 1 105B 5601C ELBOW ASSY K, L, AF 1 115 800649-00 REGULATOR RESPIRATOR (DEMAND / PRESSURE-DEMAND TYPE) (REFER TO FIG 3 FOR DET BKDN) A-L 1 115A 800649-01 REGULATOR RESPIRATOR (DEMAND / PRESSURE-DEMAND TYPE) (REFER TO FIG 3 FOR DET BKDN) M-BF 1 ATTACHING PARTS 120 59602-00 SCREW, SELF-LOCKING CRES W/ PLASTIC INSERT) (#8-32 THD x 0.250 in. LNG) 4 *** 125 10001296 BRACKET 1 200 801658-00 HARNESS E, AC, AV 1 201 801659-00 STRAP ASSY E, AC, AV 1 202 801661-00 STRAP ASSY E, AC, AV 1 205 801660-00 HARNESS A-D, F-AB, AE-AM, AP, AQ-AU, AX-BA, BC-BF 1 220 801660-05 HARNESS AN 1 225 801662-00 HARNESS AW, BB 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10123 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1J PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 300 5009-00 OUTLET ASSY (SUPSD BY ITEM 305) (REFER TO FIG 5 FOR DET BKDN) 305 5009-2-30 305A C-F, H, P, V, X-Z, AG-AN, AQ 1 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AJ 1 5009-3-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) X 1 305B 5009-4-10 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) V 1 305C 5009-4-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) M 1 305D 5009-4-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) C, E, F, P, Y, AW, BC 1 305E 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AG, AJ-AN, AQ, AX 1 305F 5009-4-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AK 1 305G 5009-7-30 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) Z 1 305H 5009-8-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AH 1 305J 5009-8-20 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AH 1 305K 5009-2-23 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AW 1 305L 5009-2-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AR, BB 1 305M 5009-2-5 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) AY 1 305N 5009-4-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BB, BE 1 305P 5009-3-25 OUTLET ASSY (SUPSDS ITEM 300) (REFER TO FIG 5 FOR DET BKDN) BF 1 310 5041-00 OUTLET ASSY (SUPSD BY ITEM 315) (REFER TO FIG 4 FOR DET BKDN) N, W 1 315 5041-3-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) W 1 315A 5041-4-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) N 1 315B 5041-7-20 OUTLET ASSY (SUPSDS ITEM 310) (REFER TO FIG 4 FOR DET BKDN) BD 1 330 8572-02 OUTLET ASSY (REFER TO FIG 6 FOR DET BKDN) R, AL, AP, BA 1 340 10003566 OXYGEN COUPLING (SUPSD BY 340A) EFFECTIVITY: 5600 SERIES Revision 2 NP NP 35-32-18 1 Page 10124 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1J PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY BC 1 340A 802856-01 OUTLET ASSY (REFER TO FIG 11 FOR DET BKDN) [SIMILAR TO PURITAN BENNETT (V49315) P/N 110111-09] (SPSDS 340) 345 36728-01 OUTLET ASSY (REFER TO FIG 13 FOR DET BKDN) J, S, AB, AG, AM-AQ, BD 1 -395 MS27769S2 PLUG, PIPE (CRES) (V96906) (APN 6818-01) (0.125-27ANPT THD) A, B, D, G, H, K, L, Q, T, U, AA, AC-AF, AS-AV, AZ 1 400 5510-10 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) A-G, M-V, AR-AX, BF 1 405 5510-13 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) H-L, W-AF, AY-BA 1 410 5510-15 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AG-AN, BB-BD 1 425 5510-19 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) AP, AQ 1 435 803199-04 REGULATOR ASSY (REFER TO FIG 9 FOR DET BKDN) BE 1 500 6350A13XA CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-A) (4.25 CU FT, PAINTED, WAKEFIELD GREEN) AG 1 500A 6350A13XG CYLINDER, STEEL (ACTUAL APN IS 6350A13-X-G) (4.25 CU FT, PAINTED, GRAY-GREEN) AR, AS 1 505 6084-01 CYLINDER, STEEL (DOT-3AA-1800) (4.25 CU FT, UNPAINTED) AG, AR 1 510 6350A14XA CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-A) (7.15 CU FT, PAINTED, WAKEFIELD GREEN) A, B, AU, BB 1 510A 6350A14XAN CYLINDER, STEEL (ACTUAL APN IS 6350A14-X-AN) (7.15 CU FT, PAINTED, GREEN AND WHITE) AT 1 515 6084-02 CYLINDER, STEEL (DOT-3AA-1800) (7.15 CU FT, UNPAINTED) A, B, AT, AU, BB 1 520 6350A4XG CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-G) (22 CU FT, PAINTED, GRAY-GREEN) H, J, W-AC, AP 1 520A 6350A4XA CYLINDER, STEEL (ACTUAL APN IS 6350A4-X-A) (22 CU FT, PAINTED, WAKEFIELD GREEN) AE, AQ, AY-BA 1 525 6084-04 CYLINDER, STEEL (DOT-3AA-1800) (22 CU FT, UNPAINTED) H, J, W-AE, AP, AQ, AY-BA 1 540 6350A5XG CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-G) (48.3 CU FT, PAINTED, GRAY-GREEN) AF 1 540A 6350A5XAN CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-AN) (48.3 CU FT, PAINTED, GREEN AND WHITE) K 1 540B 6350A5XA CYLINDER, STEEL (ACTUAL APN IS 6350A5-X-A) (48.3 CU FT, PAINTED, WAKEFIELD GREEN) L 1 -ITEM NOT ILLUSTRATED EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10125 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 1J PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY K, L, AF 1 545 6084-07 CYLINDER, STEEL (DOT-3AA-1800) (48.3 CU FT, UNPAINTED) 550 6350A20XG CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-G) (11 CU FT, PAINTED, GRAY-GREEN) C-E, M-S, AH, AV, AW, BC, BD, BF 1 550A 6350A20XA CYLINDER, STEEL (ACTUAL APN IS 6350A20-X-A) (11 CU FT, PAINTED, WAKEFIELD GREEN) F, G, T-V, AJ-AN, AX 1 555 6084-03 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSD BY ITEM 555A) 555A 6084-20 CYLINDER, STEEL (DOT-3AA-1800) (11 CU FT, UNPAINTED) (SUPSDS ITEM 555) 570 21507-06 CYLINDER, COMPOSITE (DOT-E-8162-1850) (11 CU FT, GREEN) EFFECTIVITY: 5600 SERIES Revision 2 NP 1 C-G, M-V, AH-AN, AV-AX, BF 1 BE 1 35-32-18 Page 10126 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: 5600 SERIES Revision 2 35-32-18 Page 10127 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 5500 and 5600 Series PCA Harness Assembly with Mask and Storage Bag Figure 2 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10128 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 2 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 801807-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 1A FOR NHA) A RF -1A 801807-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A THRU 1C, AND 1F FOR NHA) B RF -1B 801807-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A AND 1C FOR NHA) C RF -1C 801808-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A AND 1C FOR NHA) D RF -1D 801808-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A THRU 1C, AND 1E FOR NHA) E RF -1E 801808-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A THRU 1C FOR NHA) F RF -1F 801808-05 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A AND 1D FOR NHA) G RF -1G 803177-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A THRU 1E FOR NHA) H RF -1H 803177-02 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A AND 1C FOR NHA) J RF -1J 803177-03 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIG 1A FOR NHA) K RF -1K 805436-01 HARNESS ASSY W/ MASK & STORAGE BAG (REFER TO FIGS 1A AND 1C FOR NHA) L RF 5 801662-00 SLING ASSY A-C 1 10 801660-00 STRAP, SLING D-H, K, L 1 15 5065-10 CONNECTOR, PLUG IN B, E, L 1 20 5065-10 CONNECTOR, PLUG IN G, H 2 -25 14807-00 COUPLING A, D 1 -30 29559-00 NIPPLE, OUTLET C, F 1 35 289-601-211 MASK ASSY, PASS OXYGEN (ALT APN 289-601-211-2 MAY BE USED UNTIL STOCK IS DEPLETED) (REFER TO CMM 35-22-26 FOR DET BKDN) A-F, L 1 36 289-601-213 MASK ASSY, PASS OXYGEN (REFER TO CMM 35-22-26 FOR DET BKDN) J 1 40 289-601-211 MASK ASSY, PASS OXYGEN (ALT APN 289-601-211-2 MAY BE USED UNTIL STOCK IS DEPLETED) (REFER TO CMM 35-22-26 FOR DET BKDN) G, H 2 41 289-601-213 MASK ASSY, PASS OXYGEN (REFER TO CMM 35-22-26 FOR DET BKDN) K 2 45 36879-01 FASTENER, VELSTRAP A-F, H-L 1 50 36879-01 FASTENER, VELSTRAP G 2 55 801809-01 BAG ASSY, STORAGE MASK A-F, H-L 1 60 801809-01 BAG ASSY, STORAGE MASK G 2 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10129 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N’s 6379-2C, -2D and 800649-00, -01 Respirator Regulator Assembly Figure 3 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10130 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 3 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 6379-2C REGULATOR ASSY, RESPIRATOR (DEMAND TYPE) (REFER TO FIG 1H FOR NHA) A RF -1A 6379-2D REGULATOR ASSY, RESPIRATOR (DEMAND TYPE) (REFER TO FIG 1H FOR NHA) B RF -2 800649-00 REGULATOR ASSY, RESPIRATOR (DEMAND/PRESSURE-DEMAND TYPE) (REFER TO FIG 1J FOR NHA) C RF -2A 800649-01 REGULATOR ASSY, RESPIRATOR (DEMAND/PRESSURE-DEMAND TYPE) (REFER TO FIG 1J FOR NHA) D RF -50 6050C COVER ASSY A, B 1 -60 800651-00 COVER ASSY C, D 1 ATTACHING PARTS 70 MS35206-212 SCREW, PAN HEAD (V96906) (CAD PLATED STEEL) (APN 33321-212) (#4-40 THD x 0.188 in. LNG) 3 *** 80 10001297 PLATE, IDENTIFICATION C, D 1 90 6375-04 PLATE, IDENTIFICATION A, B 1 A, B 2 ATTACHING PARTS 100 MS20470A2-2 RIVET (ALUMINUM) (V96906) (APN 18415-00) *** 110 6378-00 PLATE, IDENTIFICATION A, B 1 120 6597-00 PLATE, IDENTIFICATION C, D 1 C, D 2 C, D 1 C, D 1 ATTACHING PARTS 130 MS20470A2-2 RIVET (ALUMINUM) (V96906) (APN 18415-00) *** 140 6586-00 SPRING, COMPRESSION 150 6588-00 PLATE ASSY, W/ LEVER (ORDER NHA, -60) 160 6583-00 SPRING C, D 1 170 6584-00 BUTTON, SLIDE C, D 1 180 6050-01 COVER, CASE A, B 1 190 6582-00 COVER, CASE C, D 1 200 13374-00 DIAPHRAGM ASSY (ALT APN 803145-01) NP 1 ATTACHING PARTS 205 A1215-1 DIAPHRAGM CORD (SUPSD BY ITEM 210) 210 10009359 CLAMP, DIAPHRAGM (SUPSDS ITEM 205) NP 1 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10131 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 3 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY *** 220 A1126 DEFLECTOR (APN A-1126) 1 ATTACHING PARTS -230 9036-00 SCREW, PAN HEAD (REPLD BY 230A) 2 230A MS35207-201 SCREW, PAN HEAD (V96906 (REPLS -230) (CAD PLATED STEEL) (#2-64 THD x 0.125 in. LNG) (APN 33326-201) 2 *** 240 6055E VALVE ASSY, DEMAND 1 ATTACHING PARTS 250 MS35206-213 SCREW, PAN HEAD (V96906) (CAD PLATED STEEL) (APN 33321-213) (#4-40 THD x 0.250 in. LNG) 2 260 MS35333-36 WASHER, LOCK (V96906) (CAD PLATED STEEL) (APN 33460-036) (#4 DIA x 0.017 in. THK) 2 -270 6066-00 WASHER, FLAT (CRES) (REPLD BY 270A) 2 270A 6066-01 WASHER, FLAT (CRES) (REPLS -270) (0.281 in. OD x 0.125 in. ID x 0.031 in. THK) 2 *** -280 A1120B GASKET, VALVE SEAT (APN A-1120B) (REPLD BY 280A) 1 280A 13362-00 GASKET, VALVE SEAT (REPLS -280) 1 290 5603-00 ADAPTER A, C 1 300 5606-00 ADAPTER B, D 1 -310 AD1983 COVER ASSY (APN AD-1983) B, D 1 -320 5606-01 BODY, ADAPTER B, D 1 -330 13164-00 RING, RETAINING EXTERNAL (CARBON SPRING STEEL) (0.925 in. ID x 0.042 in. THK) B, D 1 340 6812-00 SCREEN (BRASS) 1 -350 5607-01 CASE, REGULATOR 1 350A 5607-00 CASE, REGULATOR 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10132 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 10133 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 5041-00 and 5041 Series Outlet Assembly Figure 4 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10134 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 4 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 124567 NP EFF. CODE UNITS PER ASSY A RF -1 5041-00 OUTLET ASSY (SUPSD BY ITEM -2) (REFER TO FIGS 1A THRU 1C, 1E, 1G THRU 1J FOR NHA) -2 5041-5-15 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A FOR NHA) (ACTUAL APN IS 5041-.5-15) B RF -2A 5041-5-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A AND 1E FOR NHA) (ACTUAL APN IS 5041-.5-20) C RF -2B 5041-2-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, AND 1H) D RF -2C 5041-2-23 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A THRU IC, AND 1H FOR NHA) E RF -2D 5041-2-25 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A FOR NHA) F RF -2E 5041-2-30 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A AND 1C FOR NHA) G RF -2F 5041-25-30 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A, AND 1G FOR NHA) (ACTUAL APN IS 5041-2.5-15) H RF -2G 5041-3-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J FOR NHA) J RF -2H 5041-3-23 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1H FOR NHA) K RF -2J 5041-4-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J FOR NHA) L RF -2K 5041-4-23 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A THRU 1C, AND 1H FOR NHA) M RF -2L 5041-4-25 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A FOR NHA) N RF -2M 5041-4-30 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A AND 1C FOR NHA) P RF -2N 5041-7-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A, 1C, 1E AND 1J FOR NHA) Q RF -2P 5041-7-30 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1C FOR NHA) R RF 10 29558-01 COVER ASSY 1 ATTACHING PARTS 20 29557-00 NUT 1 *** - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10135 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 4 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 124567 EFF. CODE UNITS PER ASSY 30 5042-01 CAP 1 40 5042-02 WASHER (ALUMINUM) (1.00 in. OD x 0.641 in. ID x 0.062 in. THK) 1 50 5014-01 SCREW (ORDER NHA) NP A 1 60 5013-01 SCREEN (ORDER NHA) NP A 1 70 EC9-5U CORD, GLASS (V21343) (APN 50330-00) (ORDER NHA) NP A AR 80 5013-01 SCREEN (ORDER NHA) NP A 1 -90 5041-01 COUPLING ASSY (ORDER NHA) NP A 1 -100 804329-01 OUTLET SUBASSEMBLY (ORDER NHA) NP B-R 1 110 29567-00 SETSCREW (CRES) (#8-40 THD) 120 29550-00 BODY (ORDER NHA) NP A 1 130 10008934 BODY (ORDER NHA) NP B-R 1 140 29551-00 SPRING 1 150 29552-00 VALVE 1 160 29553-01 SEAT, VALVE 1 170 29555-00 SPRING 2 180 29556-00 PIN 2 190 29554-00 CASE 1 200 50775 SERIES ORIFICE, SERIES (APN 50775 SERIES) (ORDER NHA) 1 NP B-R 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10136 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 10137 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 5009-00, 5009 Series, and 800503-00 Outlet Assemblies Figure 5 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10138 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 5 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5009-00 OUTLET ASSY NP (REPLD BY ITEM -2) (REFER TO FIGS 1A THRU 1F, 1H, AND 1J FOR NHA) A RF -2 5009-5-15 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1A FOR NHA) (ACTUAL APN IS 5009-.5-15) B RF -2A 5009-5-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1A FOR NHA) (ACTUAL APN IS 5009-.5-23) C RF -2B 5009-5-25 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1A FOR NHA) (ACTUAL APN IS 5009-.5-25) D RF -2C DELETED -2D 5009-2-10 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A, 1B, 1E, AND 1F FOR NHA) F RF -2E 5009-2-15 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A, 1C, AND 1D FOR NHA) G RF -2F 5009-2-20 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, AND 1H FOR NHA) H RF -2G 5009-2-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1F, 1H AND 1J FOR NHA) J RF -2H 5009-2-25 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1E, AND 1J FOR NHA) K RF -2J 5009-2-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, AND 1J FOR NHA) L RF -2K 5009-25-20 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1B, 1D AND 1H FOR NHA) (ACTUAL APN IS 5009-2.5-20) M RF -2L 5009-25-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1B FOR NHA) (ACTUAL APN IS 5009-2.5-23) N RF -2M 5009-25-25 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A AND 1B FOR NHA) (ACTUAL APN IS 5009-2.5-25) P RF -2N 5009-25-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1A FOR NHA) (ACTUAL APN IS 5009-2.5-30) Q RF -2P 5009-3-20 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1E, AND 1H FOR NHA) R RF -2Q 5009-3-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A, 1C, 1E, AND 1H FOR NHA) S RF -2R 5009-3-25 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A, 1C, AND 1D FOR NHA) T RF -2S 5009-3-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A, 1C, 1E, AND 1J FOR NHA) U RF - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10139 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 5 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -2T 5009-4-10 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, 1F, AND 1J FOR NHA) V RF -2U 5009-4-15 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1A AND 1C FOR NHA) W RF -2V 5009-4-20 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1E, 1H, AND 1J FOR NHA) X RF -2W 5009-4-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1F, 1H, AND 1J FOR NHA) Y RF -2X 5009-4-25 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1E, 1H AND 1J FOR NHA) Z RF -2Y 5009-4-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A THRU 1C, 1H, AND 1J FOR NHA) AA RF -2Z 5009-45-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1E FOR NHA) (ACTUAL APN IS 5009-4.5-23) AB RF -3 5009-45-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1E FOR NHA) (ACTUAL APN IS 5009-4.5-30) AC RF -3A 5009-7-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1C AND 1H FOR NHA) AD RF -3B 5009-7-25 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1H FOR NHA) AE RF -3C 5009-7-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1A, 1C, AND 1J FOR NHA) AF RF -3D 5009-8-20 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1C, 1E, AND 1J FOR NHA) AG RF -3E 5009-8-23 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIGS 1C AND 1E FOR NHA) AH RF -3F 5009-8-30 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1D FOR NHA) AJ RF -3G 5009-2-5 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1J FOR NHA) AK RF -3H 5009-4-5 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1F FOR NHA) AL RF -3J 5009-8-10 OUTLET ASSY (REPLS ITEM -1) (REFER TO FIG 1F FOR NHA) AM RF -4 800503-00 OUTLET ASSY NP AN RF 10 59447-00 COVER, DUST 20 5014-00 SCREW (ORDER NHA) NP A 1 30 5013-00 SCREEN (ORDER NHA) NP A 1 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10140 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 5 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 40 EC9-5U CORD, GLASS (V21343) (APN 50330-00) (ORDER NHA) NP A AR -50 5009-01 OUTLET ASSY (ORDER NHA) NP A 1 -60 804376-01 OUTLET ASSY (ORDER NHA) NP B-AM 1 70 10001494 STUD (ORDER NHA) NP A, AN 1 80 10008915 STUD (ORDER NHA) NP B-AM 1 90 5065-08 GASKET 1 100 24823-00 VALVE 1 110 5065-06 SPRING 1 120 10001493 PORT, FLOW (ORDER NHA) NP A 1 130 10001112 PORT, FLOW (ORDER NHA) NP AN 1 140 5065-02 RING (ORDER NHA) NP A 1 150 5065-04 FILTER (ORDER NHA) NP A 1 160 5065-03 GASKET (ORDER NHA) NP A, AN 1 170 24825-00 RECEPTACLE 180 50775 SERIES ORIFICE, SERIES (ORDER NHA) (APN 50775 SERIES) EFFECTIVITY: ALL Revision 2 1 NP 35-32-18 B-AM 1 Page 10141 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 8572-02 Outlet Assembly Figure 6 FIG. ITEM 6 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 8572-02 OUTLET ASSY (REFER TO FIGS 1A THRU 1J FOR NHA) RF 10 802233-01 BODY ASSEMBLY, W/ PIN 1 -20 27434-01 PIN, GROOVED 1 -30 10005326 WASHER 1 -40 10005272 BODY 1 50 8579-00 GASKET 1 60 8578-00 POPPET 1 70 8569-01 SPRING 1 80 A1119 FILTER, INLET (ACTUAL APN IS A-1119) 1 90 8587-01 ADAPTER 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10142 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 10143 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 5507-00 and 5507 Series Outlet Assembly Figure 7 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10144 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 7 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5507-00 OUTLET ASSY NP (SUPSD BY ITEM -2) (REFER TO FIGS 1A THRU 1C, AND 1H FOR NHA) A RF -2 5507-2-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1B AND 1C FOR NHA) B RF -2A 5507-2-23 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIGS 1A AND 1C FOR NHA) C RF -2B 5507-2-30 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A FOR NHA) D RF -2C 5507-3-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1H FOR NHA) E RF -2D 5507-4-20 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A THRU 1C FOR NHA) F RF -2E 5507-4-23 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A AND 1C FOR NHA) G RF -2F 5507-5-15 OUTLET ASSY (SUPSDS ITEM -1) (REFER TO FIG 1A FOR NHA) (ACTUAL APN IS 5507-.5-15) H RF 10 5014-01 SCREW (ORDER NHA) NP A 1 20 EC9-5U CORD (V21343) (APN 50330-00) (ORDER NHA) NP A AR 30 5013-01 SCREEN (ORDER NHA) NP A 2 -40 5533-00 OUTLET SUBASSEMBLY (ORDER NHA) NP 50 804201-01 ADAPTER ASSY, THREADED 1 60 10008596 SPRING, TORSION 1 70 10008595 COVER, DUST 1 1 ATTACHING PART 80 10008660 SCREW, FILLISTER HEAD (CRES W/ PLASTIC INSERT) (#2-56 THD x 0.250 in. LNG) 1 *** 90 10008774 WASHER (CAD PLATED STEEL) (0.985 in. OD x 0.596 in. ID x 0.050 THK) 1 100 10008601 WASHER, OUTLET (COPPER ALLOY) (0.492 in. OD x 0.265 in. ID x 0.050 in. THK) 1 110 10008602 GASKET, OUTLET 1 120 10008603 POPPET, OUTLET 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10145 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 7 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 130 10008594 SPRING, FLOW-STOP (CRES) 140 5533-01 BODY (V49315) (ORDER NHA) NP A 1 150 10008947 BODY (ORDER NHA) NP B-H 1 160 50775 SERIES ORIFICE, SERIES (ORDER NHA) (APN 50775 SERIES) NP B-H 1 EFFECTIVITY: ALL Revision 2 1 35-32-18 Page 10146 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 10147 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 5052-00 Outlet Assembly Figure 8 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10148 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 8 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5052-00 OUTLET ASSY (REFER TO FIG 1H FOR NHA) NP RF 10 5014-00 SCREW, ORIFICE ADJUSTING NP 1 20 EC9-5U CORD (V21343) (APN 50330-00) NP AR 30 5013-00 SCREEN NP 2 40 5058-00 WASHER NP 1 -50 5052-02 COUPLING NP 1 60 5067-01 BASE NP 1 70 5067-02 GASKET, BODY NP 1 80 5067-04 SPRING NP 1 90 5067-07 SEAT, VALVE NP 1 100 5067-06 GASKET, VALVE SEAT NP 1 110 5067-05 RETAINER NP 1 120 5067-03 BODY NP 1 Items -1 through 120 are not procurable. If replacement is required, the outlet assembly must be replaced by a different outlet assembly. To choose an outlet assembly that is procurable refer to Table 1, PCA Configuration Matrix, in the beginning of this section of the manual. - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10149 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 5510 Series and 803199-04 Regulator Assembly Figure 9 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10150 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 9 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 5510-10 REGULATOR ASSY (REFER TO FIGS 1A THRU 1C, 1H, AND 1J FOR NHA) (REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2). A RF -1A 5510-13 REGULATOR ASSY (REFER TO FIGS 1D, 1E, 1H, AND 1J FOR NHA) (REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2). B RF -1B 5510-15 REGULATOR ASSY (REFER TO FIGS 1E, 1H, AND 1J FOR NHA) (REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2). C RF -1C 5510-17 REGULATOR ASSY (REFER TO FIG 1F FOR NHA) (REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2). D RF -1D 5510-19 REGULATOR ASSY (REFER TO FIGS 1E AND 1J FOR NHA) (REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2). E RF -1E 803199-04 REGULATOR ASSY (REFER TO FIG 1G FOR NHA) (REFER TO TABLE 1, SHEETS 1 AND 2, NOTE 2). F RF -1F 5510-22 REGULATOR ASSY (REFER TO FIG 1G FOR NHA) G RF -1G 5510-20 REGULATOR ASSY (REFER TO FIG 1E FOR NHA) H RF -10 5520-17 VALVE, ON-OFF ( SUPSD BY 11) A-E, G, H 1 11 5520-16 VALVE, ON-OFF (SUPSDS 10) 1 20 22427-01 PLATE, IDENTIFICATION 1 -30 23274-03 HANDLE (YELLOW) 1 30A 23274-05 HANDLE (GREEN) 1 ATTACHING PARTS -40 MS35650-304 NUT (CRES) (V96906) (SUPSD BY ITEM 40A)(APN 18463-00) (0.190-32 THD) (NOTE 1) NP 1 40A 804670-03 NUT (CRES) (0.190-32 THD) (NOTE 1) (SUPSDS ITEMS -40 AND -50) (IF ITEM 40A IS USED AS A REPLACEMENT PART, ITEM -50 MUST BE REMOVED AND DISCARDED) 1 -50 NAS1149C0332R WASHER (V80205) (SUPSD BY ITEM 40A) NP (APN 19147-00) (CAD PLATED STEEL) (# 10 DIA x 0.025 in. THK) (ITEM -50 MUST BE REMOVED AND DISCARDED, IF ITEM 40A IS USED AS A REPLACEMENT PART) 1 60 22445-01 WASHER, SPRING (0.706 in. OD x 0.313 in. ID x 0.016 in. THK) 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10151 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 9 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 70 5511-00 WASHER, FLAT (PHENOLIC) (0.750 in. OD x 0.281 in. ID x 0.031 in. THK) 2 80 23394-01 NUT, PACKING 1 90 55620-01 PACKING, PREFORMED 1 100 10007887 STEM ASSY 1 110 5517-00 SEAT, PTFE 1 120 802883-01 HEAD ASSY 1 130 55620-02 PACKING, PREFORMED 1 140 23393-01 BUSHING 1 150 5522-00 FILTER 1 -158 5016-00 CAP, FILLER (REPLD BY 160) 1 -159 5023-00 SEAT, FILLER CAP (REPLD BY 160) 1 160 804202-01 CAP, FILLER (REPLS -158, -159) 1 170 5093-01 VALVE, CHARGING 1 -180 5092-00 BODY NP 1 -190 57524-00 CORE, VALVE NP 1 -200 10002684 FILTER (BRONZE) NP 1 210 6363-01 PLUG, SAFETY -220 801421-01 230 A-E, G, H 1 OUTLET ASSY, SAFETY F 1 26565-00 CAP, SAFETY F 1 240 6555-00 GASKET F 1 250 26567-00 PLUG, SAFETY F 1 260 6364-00 DISC, SAFETY A-E, H 1 265 10008435 DISC, SAFETY G 1 270 10003742 DISC, SAFETY (SILVER) (ALT APN 10006001 (BRONZE)) F 1 280 6370-00 WASHER, SAFETY PLUG 290 2661-03 GAUGE ASSY, PRESSURE (REFER TO FIG 12 FOR DET BKDN) A-C, E, G 1 300 802821-01 GAUGE ASSY, PRESSURE (REFER TO FIG 12 FOR DET BKDN) D, H 1 -310 2661-04 GAUGE ASSY, PRESSURE (REFER TO FIG 12 FOR DET BKDN) F 1 320 5043-14 VALVE ASSY, RELIEF A, B 1 330 5043-14 VALVE ASSY, RELIEF D, F, H 1 340 5043-14 VALVE ASSY, RELIEF C, E, G 1 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10152 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 9 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE PLATE, IDENTIFICATION UNITS PER ASSY 350 5056-00 1 360 59553-00 -370 37008-00 370A 37008-02 SETSCREW, OVAL POINT (CRES) (0.250-20UNC-3A x 0.375 in. LNG) (REF: UNBRAKO P/N 28711L-4-6 [WITH LOC-WEL PATCH] OR EQUIV.) (ITEM 370A MUST BE USED ONLY WITH ITEM 390A) 1 380 5005-03 CASE 1 -390 8561-00 GUIDE, SPRING (REPLD BY 390A) (ITEM -390 MUST BE USED ONLY WITH ITEM -370) 390A 8561-02 GUIDE, SPRING (REPLS -390) (ITEM 390A MUST BE USED ONLY WITH ITEM 370A) 1 400 5003-00 SPRING, ADJUSTING 1 410 5034-00 PLATE, DIAPHRAGM 1 420 5033-00 RING, SLIP 3 430 5032-01 DIAPHRAGM 1 440 5031-00 PLATE, THRUST 1 450 5030-01 HOLDER 1 460 803129-01 SEAT ASSY 1 470 5028-00 PIN, THRUST 1 480 5002-00 GUIDE, THRUST PIN 1 490 5027-00 SPRING 1 500 10003305 TUBE, DRAIN 510 27170-01 BODY (BRASS - 2 OUTLET) A, H 1 -520 27170-03 BODY (BRASS - 2 OUTLET) B, D 1 -530 27170-02 BODY (BRASS - 3 OUTLET) C 1 -540 27170-04 BODY (BRASS - 3 OUTLET) E, G 1 -550 27170-05 BODY (BRASS - 2 OUTLET) F 1 560 5057-14 PLATE, IDENTIFICATION F 1 570 5057-00 PLATE, IDENTIFICATION (SUPSD BY ITEM 570A) A-E 1 570A 5057-09 PLATE, IDENTIFICATION (SUPSDS ITEM 570) A-E, G, H 1 ATTACHING PARTS SCREW (CRES W/ PLASTIC INSERT) (#2-64 THD x 0.188 in. LNG) *** SETSCREW (REPLD BY 370A) (ITEM -370 MUST BE USED ONLY WITH ITEM -390) 2 A-E A-E, G 1 1 1 ATTACHING PARTS 580 MS21318-7 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 SCREW, DRIVE (CRES) (V88044) (#0 x 0.125 in. LNG) (APN 33343-007) 2 *** 35-32-18 Page 10153 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 802863-02 Outlet Assembly Figure 10 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10154 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 10 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 802863-02 OUTLET ASSY (REFER TO FIGS 1A THRU 1E FOR NHA) RF 10 AS4860D01 NIPPLE (V05AY8) 1 -20 802874-01 PLUG ASSY, DUST 1 30 59447-01 COVER, DUST 1 40 36862-05 PACKING, PREFORMED 1 50 802877-01 PLUG, DUST 1 -60 802061-00 SLEEVE ASSY, W/ PIN 1 70 10004844 PIN 2 80 10004845 SLEEVE, INSERT 1 90 10004840 SEAL 1 100 10004841 RETAINER 1 110 AS3582-008 PACKING, PREFORMED (V05AY8) 1 120 10004839 POPPET 1 130 10004838 SPRING 1 140 10005750 BODY, OUTLET 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10155 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 802856-01 Outlet Assembly Figure 11 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10156 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 11 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 802856-01 OUTLET ASSY (REFER TO FIGS 1A, 1C, 1E, 1H AND 1J FOR NHA) RF 10 10008644 RETAINER, DUST COVER 1 20 10005614 FITTING, DISCONNECT 1 30 36874-01 PIN, GROOVE 2 40 10005617 COVER, DUST 1 50 27511-01 LABEL, WARNING 1 60 10009328 GASKET 1 70 36588-04 SPRING, POPPET 1 80 10005616 POPPET, DISCONNECT 1 90 36636-01 RING, QUAD 1 100 10005615 BODY, DISCONNECT 1 110 2800C14A PACKING, PREFORMED (ALT APN 18012-00) 1 120 2800C10A PACKING, PREFORMED (ALT APN 55622-00) 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10157 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 2661-03, -04 and 802821-01 Pressure Gauge Assembly Figure 12 EFFECTIVITY: ALL Revision 2 35-32-18 Page 10158 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL FIG. ITEM 12 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 1 2661-03 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (30 THREADS PER INCH, MACHINED) (SUPSD BY ITEM 1A) NP A RF 1A 2661-03 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (20 THREADS PER INCH, ROLLED) (SUPSDS ITEM 1) (SUPSD BY ITEM IB) NP B RF 1B 2661-03 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (4 LUGS AT 90 DEGREES) (SUPSDS ITEM 1A) (SUPSD BY ITEM 1C) NP C RF 1C 2661-03 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (3 LUGS AT 120 DEGREES) (SUPSDS ITEM 1B) (SUPSD BY ITEM ID) NP D RF 1D 2661-03 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (24 THREADS PER INCH, ROLLED) (SUPSDS ITEM 1C) E RF 1E 802821-01 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (20 THREADS PER INCH, ROLLED) F RF 1F 2661-04 GAUGE ASSEMBLY, PRESSURE (REFER TO FIG 9 FOR NHA) (24 THREADS PER INCH, ROLLED) G RF 10 56750-00 BEZEL (METAL, BLACK) A 1 20 21217-11 BEZEL (METAL, BLACK) E, G 1 30 13753-00 LENS (PLASTIC) A 1 40 21217-12 LENS (PLASTIC) E, G 1 50 56750-01 LENS WITH BEZEL (ALL PLASTIC) D 1 60 56750-02 LENS WITH BEZEL (ALL PLASTIC) B, C, F 1 70 21217-13 GASKET E, G 1 80 21217-14 LABEL, RELIEF E, G 1 EFFECTIVITY: ALL Revision 2 NP 35-32-18 Page 10159 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL P/N 36728-01 Outlet Assembly Figure 13 FIG. ITEM 13 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY -1 36728-01 OUTLET ASSEMBLY (REFER TO FIGS 1A THRU 1E, 1H, AND 1J FOR NHA) RF 10 59447-00 COVER, DUST NP 1 20 10008611 BODY, OUTLET NP 1 30 10008615 SPRING, COMPRESSION NP 1 40 10008614 VALVE, POPPET NP 1 50 10008613 SEAL, GASKET NP 1 60 10008616 PACKING, PREFORMED NP 1 70 10008612 CARTRIDGE, OUTLET NP 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL Revision 2 35-32-18 Page 10160 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SPECIAL PROCEDURES TASK 35-32-18-99C-804 1. Special Procedures Not applicable EFFECTIVITY: ALL Revision 2 35-32-18 Page 11001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 11002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL REMOVAL TASK 35-30-78-010-801 1. Removal Not applicable EFFECTIVITY: ALL Revision 2 35-32-18 Page 12001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 12002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL INSTALLATION TASK 35-32-18-400-804 1. Installation Not applicable EFFECTIVITY: ALL Revision 2 35-32-18 Page 13001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 13002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL SERVICING TASK 35-32-18-550-801 1. Servicing Not applicable EFFECTIVITY: ALL Revision 2 35-32-18 Page 14001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL Revision 2 35-32-18 Page 14002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL STORAGE TASK 35-32-18-500-801 1. General This section contains information on storage (including transportation) requirements for the 5500 Series and 5600 Series PCA. TASK 35-32-18-550-802 2. Storage A. Ensure that the 5500 or 5600 Series PCA on/off valve (-10, 11, IPL Figure 9) is in the “OFF” position before the PCA is transported or put in storage. Rotate the handle (30, IPL Figure 9) fully clockwise to put the PCA in the “OFF” position. B. A 5500 Series or 5600 Series PCA should always be transported or put in storage with a minimum positive oxygen pressure to prevent contamination from entering. A PCA, even when it contains a minimum amount of oxygen pressure, must still be stored and transported under all applicable regulations. Refer to the CLEANING section in this manual and clean the PCA if the cylinder becomes empty. C. Make sure all protective caps, plugs, and covers are tightly installed on the PCA. D. Put the PCA in a clean polyethylene bag and seal it for protection from dust and dirt. E. Store the PCA in a cool area, away from sources of high heat and humidity. TASK 35-32-18-510-801 3. Transportation Subtask 35-32-18-99E-001 A. Reference Documents Table 15001 contains a list of applicable reference documents for the transportation and packing of compressed oxygen cylinders aboard aircraft. The information in Table 15001 was accurate on the revision date of this manual. Table 15001 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION DOT-SP-8162-1850 Special Permit for Composite Cylinder US Government Printing Office Washington, DC 20402 USA 49 CFR Subchapter C Parts 171 thru 180 Hazardous Materials Regulations US Government Printing Office Washington, DC 20402 USA ATA Specification No. 300 Packaging of Airline Supplies Air Transport Association of America Washington, DC 20004-1707 USA EFFECTIVITY: ALL Revision 2 35-32-18 Page 15001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) Subtask 35-32-18-550-001 B. Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] The US Government has issued a Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] on the transportation of compressed oxygen cylinders by air. Part of this new rule sets new requirements for pressure relief devices on compressed oxygen cylinders. This provides information on AVOX Systems components that include compressed oxygen cylinders which meet the new requirement. Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen cylinders may apply in other countries. The new rule does not apply to oxygen cylinders installed in and made part of an aircraft. However, if any oxygen cylinder that is part of an aircraft is removed from the aircraft, it must comply with the requirements of the new rule before it can be shipped as freight or COMAT by air. NOTE: The new rule states in part that: (1) Cylinders must be equipped with a pressure relief device in accordance with Sec. 173.301(f) and, beginning with the first requalification due after October 1, 2008: (a) The rated burst pressure of a rupture disc for DOT 3A, 3AA, and 3AL cylinders must be 100% of the cylinder minimum test pressure with a tolerance of -10 to plus zero percent; and (b) The rated bust pressure of a rupture disc for a 3HT must be 90% of the cylinder minimum test pressure with a tolerance of -10 to plus zero percent. (2) AVOX Systems PCA’s (a) This provides information on AVOX Systems PCA’s that were manufactured at any time by AVOX Systems or any of its predecessors. (b) All AVOX Systems 5500 Series and 5600 Series PCA’s are compliant and can be shipped by air in accordance with the Hazardous Material and Transportation regulations (49 CFR). (c) The new rule on Transporting oxygen cylinders requires that the pressure relief devices of all cylinders transported as freight or COMAT by air meet certain performance requirements. All AVOX Systems 5500 Series and 5600 Series PCA’s include pressure relief devices that meet the requirements of this new rule and can continue to be transported as freight or COMAT by air in accordance with the Hazardous Materials and Transportation regulations (49 CFR) after October 1, 2008 without further rework or adjustment. Subtask 35-32-18-530-001 C. New US DOT HM224B requirements for air shipment of cylinder assemblies that contain compressed oxygen into and within the US (Incorporating SIL-35-126) (1) All cylinders charged with compressed oxygen gas greater than 29.0 psig at 68° F (20° C) that are offered for air shipment within or into the US must comply with US DOT HM224B packaging requirements. The ATA boxes that have been used in recent years are no longer approved for transporting these cylinder assemblies by air. (2) Cylinders charged to less than 29.0 psig at 68° F (20° C) may be air shipped without HM224B compliant packaging. EFFECTIVITY: ALL Revision 2 35-32-18 Page 15002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) C. New US DOT HM224B requirements for air shipment of cylinder assemblies . . . (Continued) WARNING: THE PACKING FOR SHIPMENT AND OFFERING FOR SHIPMENT OF ANY CHARGED COMPRESSED OXYGEN GAS CYLINDERS SHALL BE DONE ONLY BY THOSE FACILITIES AUTHORIZED AND THOSE PERSONNEL TRAINED TO HANDLE AND PACKAGE HAZARDOUS MATERIAL. PERSONNEL ALSO NEED TO BE EXPERIENCED AND KNOWLEDGEABLE IN HANDLING AVIATION OXYGEN EQUIPMENT. FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH. (3) Cylinders charged greater than 29.0 psig at 68° F (20° C) may be transported by: (a) Surface transport by ship or truck in conventional packaging. (b) Air transport in boxes compliant with HM224B in non-passenger aircraft. Approved boxes are listed in Table 15002. The compliant boxes are marked with "DOT31FP." Table 15002 AVOX Systems P/N of US DOT Compliant Reusable Shipping Boxes For Compressed Oxygen Cylinders AVOX Systems P/N 82009-22 Zodiac Services P/N VPS-308E Cylinder Capacity (cu. ft.) 22 and Smaller 82009-76 VPS-302E 76.5 and Smaller 82009-115 VPS-301E 115 and Smaller Subtask 35-32-18-530-002 D. New US DOT HM224B Compliant Procedures (1) Package securely in a box that is compliant with HM224B (Refer to Table 15002). (2) This package may be offered for air shipment on any aircraft or surface vehicle. (Air carriers may restrict the shipment of charged cylinders in HM224B compliant boxes, e.g., they may limit the quantities carried.) (3) HM224B compliant boxes are available for sale. AVOX and Zodiac Services will provide the option to return of any HM224B boxes used for shipping of AVOX oxygen cylinder assemblies. The purchase price of the box less a handling fee will be credited provided box is returned in good, usable condition. The Return Material Authorization Number must be included on the Return Material Authorization Form (refer to Page 15006). The Return Material Authorization Number must be provided by AVOX or Zodiac Services before material is returned. To get technical aid or to contact a Zodiac Services location, refer to paragraphs 4.B. and 4.C in the INTRODUCTION section of this manual. Subtask 35-32-18-530-003 E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C)] (1) Bleed the cylinder down to less than 25.0 psig at 68° F (20° C). Close the cylinder valve. (2) Affix the shipping tag (P/N 10015660; see Figure 15001) securely to the neck of the cylinder. EFFECTIVITY: ALL Revision 2 35-32-18 Page 15003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C) (Continued) (3) Package in standard corrugated shipping boxes with appropriate dunnage to protect and hold the cylinder assembly in place. (4) Affix a label to the outside of the box that reads: “Non-Hazardous – Less than 29.0 psig Oxygen.” (5) Cylinders satisfying D(1) thru D(4) can be offered for shipment to any destination by air or surface. Cylinder Shipping Tag P/N 10015660 Figure 15001 WARNING: CYLINDER ASSEMBLIES MUST BE FULLY CHARGED BEFORE PLACING INTO SERVICE. FAILURE TO FULLY CHARGE A CYLINDER BEFORE PLACING IN SERVICE MAY RESULT IN INJURY OR DEATH. (6) After arrival at destination (a) Charge the cylinder assembly to full operating pressure before placing into service. (b) Remove the shipping tag (P/N 10015660; see Figure 15001) from the neck of the cylinder. EFFECTIVITY: ALL Revision 2 35-32-18 Page 15004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) E. Shipment of Cylinders charged to less than 29.0 psig at 68° F (20° C) (Continued) (6) After arrival at destination (Continued) (c) Verify that the cylinder is charged to full operating pressure. (d) Check the cylinder assembly for leaks. (e) Issue an EASA Form 1 or equivalent as required. (f) Add statement to block 13 on the EASA Form 1 or equivalent stating that service was performed in accordance with the CMM. (g) Add in block 12 of the EASA Form 1 or equivalent “Inspected/Tested.” (h) Sign on the right side in block 20. (j) Install in aircraft or place in stores ready for service. Or (k) Re-package if unit is being forwarded (outside US only). EFFECTIVITY: ALL Revision 2 35-32-18 Page 15005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) F. Return Material Authorization Number __________________________ Material Return Form (You May Copy This Page as Needed) Your Company Name: Complete Shipping Address: (Please do not use PO Boxes) Country: Telephone Number: Fax Number: E-mail Address: US DOT HM224B Compliant Shipping Boxes P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: P/N: S/N: EFFECTIVITY: ALL Revision 2 35-32-18 Page 15006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) G. Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies (Incorporation of SIL-35-132) It is important to know the pressure in oxygen cylinder and regulator assemblies when no pressure is indicated on the installed pressure gauge. If the pressure is below a certain level, the cylinder and regulator assembly can be shipped without use of the special packaging required when fully charged (see paragraphs 3.B thru 3.E). If the pressure in a cylinder and regulator assembly is zero, then it must be assumed that the cylinder is contaminated and requires internal cleaning. Following is a procedure for measuring the pressure in an oxygen cylinder and regulator assembly when the installed pressure gauge shows no pressure. Table 15003 Low Pressure Gauge Specifications and Regulator Outlet Connector NOMENCLATURE Pressure Gauge Regulator Outlet Connector 5500 Series Regulator Outlet Connector 5600 Series 1 PART NUMBER OR DESCRIPTION Range: 0 - 100 psi Accuracy: ± 0.5 psi FS Oxygen Cleaned Oxygen Compatible DPB1531, 10006017, 10008298, 36728-01, 5009 Series, 5041 Series, 5507 Series, 802856-01, 802863-02, 8572-02 36728-01, 5009 Series, 5041 Series, 5507 Series, 802856-01, 8572-02 MANUFACTURER (VENDOR CODE) Local Vendor AVOX Systems Lancaster, NY 14086-9502 USA (V53655) AVOX Systems Lancaster, NY 14086-9502 USA (V53655) Intertechnique PNR WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR OVERHAUL PROCEDURES MAY CAUSE INJURY TO THE EYES. (1). Use eye protection at all times during all service or overhaul procedures. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. (2) If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, tools, or other means. WARNING: DO NOT CONNECT THE LOW PRESSURE GAUGE TO ANY HIGH PRESSURE PORT. IF THE LOW PRESSURE GAUGE IS CONNECTED TO A HIGH PRESSURE PORT, IT CAN CAUSE DAMAGE TO THE EQUIPMENT AND INJURY TO PERSONS. EFFECTIVITY: ALL Revision 2 35-32-18 Page 15007 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Transportation (Continued) G. Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies (Incorporation of SIL-35-132) (Continued) (3) Do not connect the low pressure gauge to any high pressure port in the cylinder and regulator assembly. WARNING: DO NOT USE THIS PROCEDURE IF THE INSTALLED PRESSURE GAUGE INDICATES A CYLINDER PRESSURE HIGHER THAN 100 PSIG OR PERSONS CAN BE INJURED AND EQUIPMENT CAN BE DAMAGED. (4) Do not do the following procedure if the installed pressure gauge indicates more than 100 psig (0.689 MPa) (5) Make sure the cylinder and regulator assembly is turned to “OFF”. (6) Connect the pressure gauge (see Table 15003) to the low pressure outlet of the regulator using the appropriate connector (see Table 15003 for connector types). (7) Turn the regulator to “ON”. (8) Read the pressure from the gauge. (9) Turn the regulator to “OFF”. (10)Disconnect the pressure gauge from the regulator. (11)If the pressure in step 3.f.(8) exceeds 5 psi, the cylinder and regulator assembly can be recharged. EFFECTIVITY: ALL Revision 2 35-32-18 Page 15008 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL REWORK TASK 35-32-18-840-801 1. Incorporation of SIL-35-51 – New FAA Rule for Portable Cylinder Assemblies A. SUMMARY (1) The US FAA has issued a new rule (RIN 2120-AF77) covering operators under 14 CFR Parts 25 and 121. Under this new regulation of at least one mask must be connected at all times to each Portable Cylinder Assembly (PCA) positioned onboard an aircraft for potential use. The subject PCA’s have a label with a procedure for use. The new regulation requires certain operators to pre-connect the mask to the PCA placed onboard aircraft for potential use during flight. In those cases, because the mask is connected to the PCA, the regulator should not be turned on until the PCA is to be used. AVOX Systems is offering a free replacement Instruction Label, which reflects this regulation, to those operators affected by this regulation. One label is required for each PCA that the operator wants to change. (2) In order to comply with this FAA Rule, existing PCA’s with detached masks must have those masks connected if the PCA is positioned for use onboard an aircraft covered by this rule. It is recommended that PCA’s used on aircraft covered by this rule that were manufactured by AVOX Systems before June 1, 2006 be labeled with the new procedure for use. The application of replacement labels described in this is voluntary, but recommended. The replacement Instruction Labels are available free of charge from AVOX Systems. B. EFFECTIVITY (1) Aircraft This applies to all makes and models of aircraft that have any subject AVOX Systems PCA’s whether onboard or in spares storage for future use onboard an aircraft. These PCA’s may be installed in many different types of aircraft. (2) Portable Cylinder Assemblies (PCA’s) This applies to all 5500 Series PCA’s that were manufactured before June 1, 2006. If your PCA has a yellow transparent label P/N 10009072, this applies. The new labels are black print on silver. The text of the new label is shown in Figure 16003. (3) Materials a. One replacement instruction label P/N 10009072 03/06 is required on each subject PCA listed in Table 16002 manufactured before June 1, 2006 that the operator wants to rplace the label on. Replacement labels are available FOC from AVOX Systems. b. The use of a Mask Storage Bag may help protect your mask from physical damage and contamination by dirt while the PCA is stowed with the mask attached to it. If your PCA is not equipped with a mask Storage Bag, a Mask Storage Bag Assembly (P/N 801809-01) and a Velstrap* (P/N 36879-01) for attaching the mask storage bag to the PCA are available. (See Table 16002) NOTE: The Velstrap* is suitable for attaching mask storage bags to PCA’s with cylinders as 3 large as 22 ft . *Velstrap® is a registered trademark of Velcro Industries B.V. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16001 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Incorporation of SIL-35-51 (Continued) Figure 16003 Replacement Instruction Label P/N 10009072 Table 16002 Material Information Nomenclature EFFECTIVITY: ALL Revision 2 Part Number Manufacturer Instruction Label 10009072 03/06 AVOX Systems Mask Storage Bag 801809-01 AVOX Systems Velstrap* 36879-01 AVOX Systems 35-32-18 Page 16002 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 1. Incorporation of SIL-35-51 (Continued) C. ACCOMPLISHMENT OF SIL (1) Order enough replacement labels to re-label all the PCA’s you want to re-label. (2) For each PCA you want to re-label, only remove the existing Instruction Label if loose or damaged, Figure 16004 shows the location. (3) Use soap and water to clean the existing label or the area on the cylinder from where the Instruction Label was removed. Make sure the area is dry and free of soap before the new label is affixed. (4) Carefully affix a replacement Instruction Label (P/N 10009072 03/06) shown in Figure 16003 in the area shown in Figure 16004 with the text in the same orientation as the previous Instruction Label. If the existing Instruction Label is clean and firmly adhered, the new label can be affixed over it. Make sure that the Instruction label is tightly adhered to the cylinder by firmly rubbing with your clean hand or a clean cloth. (5) Replace the PCA with connected mask in you aircraft per the Aircraft Maintenance Manual. Figure 16004 Placement of Label on Cylinder D. HOW TO CONTACT AVOX SYSTEMS: (1) To order replacement Instruction Labels free of charge, complete the Order Form on following page and email, fax or mail it to: (2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this manual. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16003 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Label Order Form (AVOX Systems P/N 10009072 03/06) Your Company Name: Complete Shipping Address: (No P.O. Boxes please) Country: Telephone Number: Fax Number: E-mail Address: Aircraft Type(s) PCA’s used on: Complete PCA Part Number(s): Quantity of Labels Requested: E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com or Fax the Completed from to AVOX Systems at (716) 681-1089. or Mail the completed form to AVOX Systems at: AVOX Systems ATTN: Service Department 225 Erie Street Lancaster, NY 14086 USA EFFECTIVITY: ALL Revision 2 35-32-18 Page 16004 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL TASK 35-32-18-840-802 2. Incorporation of SIL-35-54 – New FAA Rule for 5600 Series, 9800 Series and other Portable Cylinder Assemblies A. B. SUMMARY (1) The US FAA has issued a new rule (RIN 2120-AF77) covering operators under 14 CFR Parts 25 and 121. Under this new regulations at least one mask must be connected at all times to each Portable Cylinder Assembly (PCA) positioned onboard an aircraft for potential use. The subject PCA’s have a label with a procedure for use. The new regulation requires certain operators to pre-connect the mask to the PCA place onboard aircraft for potential use during flight. In those cases, because the mask is connected to the PCA, the regulator should not be turned on until the PCA is to be used. AVOX Systems is offering a free replacement Instruction Label, which reflects this regulation, to those operators affected by this regulation. One label is required for each PCA that the operator wants to change. (2) In order to comply with this FAA Rule, at least one mask must be connected to a PCA that is positioned for use onboard an aircraft covered by this rule. It is recommended that PCA’s used on aircraft covered by this rule that were manufactured by AVOX Systems before June 1, 2006 be labeled with the new procedure for use. The application of replacement labels as described in the SIL is voluntary, but recommended. The replacement Instruction Labels are available free of Charge from AVOX Systems. EFFECTIVITY (1) Aircraft The SIL applies to all makes and model of aircraft that have any subject AVOX Systems PCA’s whether onboard or in spaces storage for future use onboard an aircraft. These PCA’s may be installed in many different types of aircraft. (2) Portable Cylinder Assemblies (PCA’s) The SIL applies to all 5600 Series that were manufactured before June 1, 2006. If your PCA has a yellow transparent label P/N 10009071, the SIL applies. The new labels are black print on silver. The text of the new label is shown in Figure 16005. (3) Materials a. One replacement Instruction Label P/N 10009071 03/06 is required for each 5600 Series PCA manufactured before June 1, 2006 that the operator wants to replace the label on. Replacement labels are available FOC from AVOX Systems. b. For a passenger type mask, the use of a Mask Storage bag may help protect your mask from physical damage and contamination by dirt while the CA is stowed with the mask attached to it. If your PCA is not equipped with a Mask Storage Bag, a Mask Storage Bag Assembly (P/N 801809-01) and a Velstrap* (P/N 36879-01) for attaching the mask storage bag to the PCA are available (See Table 16003). See Section for ordering information. NOTE: The Velstrap* is suitable for attaching mask storage bags to PCA’s with cylinders as 3 large as 22ft . *Velstrap® is a registered trademark of Velcro Industries B.V. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16005 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Incorporation of SIL-35-54 (Continued) Figure 16005 Replacement Instruction Label P/N 10009071 Table 16003 Material Information Nomenclature Part Number Manufacturer Instruction Label 10009071 03/06 AVOX Systems Mask Storage Bag 801809-01 AVOX Systems Velstrap* 36879-01 AVOX Systems EFFECTIVITY: ALL Revision 2 35-32-18 Page 16006 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 2. Incorporation of SIL-35-54 (Continued) C. ACCOMPLISHMENT OF SIL (1) Find the PCA that is onboard your aircraft or in spares for future use onboard aircraft. (2) Order enough replacement labels to re-label all the PCA’s you want to re-label. (3) For each PCA you want to re-label, only remove the existing Instruction Label if loose or damaged, (Figure 16006 shows the location). (4) Use soap and water to clean the existing label or the area on the cylinder from where the Instruction Label was removed. Make sure the area is dry and free of soap before the new label is affixed. (5) Carefully affix a replacement Instruction Label (P/N 10009071 03/06) shown in Figure 16005 in the area shown in Figure 16006 with the text in the same orientation as the previous Instruction Label. If the existing Instruction Label is clean and firmly adhered, the new label can be affixed over it. Make sure the Instruction Label is tightly adhered to the cylinder by firmly rubbing with your clean hand or a clean cloth. (6) Replace the PCA with connected mask in your aircraft per the Aircraft Maintenance Manual. Figure 16006 Placement of Label on Cylinders D. HOW TO CONTACT AVOX SYSTEMS: (1) To order replacement Instruction Labels free of charge, complete the Order Form on following page and email, fax or mail it to: (2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this manual. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16007 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Label Order Form (AVOX Systems P/N 10009071 03/06) Your Company Name: Complete Shipping Address: (No P.O. Boxes please) Country: Telephone Number: Fax Number: E-mail Address: Aircraft Type(s) PCA’s used on: Complete PCA Part Number(s): Quantity of Labels Requested: E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com or Fax the Completed from to AVOX Systems at (716) 681-1089. or Mail the completed form to AVOX Systems at: AVOX Systems ATTN: Service Department 225 Erie Street Lancaster, NY 14086 USA EFFECTIVITY: ALL Revision 2 35-32-18 Page 16008 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 – Rated Service Pressure and/or Maximum Filling Pressure is Incorrectly Printed on Identification Plates of certain PNR 5500 Portable Cylinder Assemblies (PCA’s) A. SUMMARY (1) From April 14, 2005 through January 23, 2011, a number of PNR 5500 Portable Cylinder Assemblies (PCA’s) were shipped from AVOX Systems Inc. with an incorrect value for maximum filling pressure printed on the identification plate. The correct maximum filling pressure for the 3AA 1800 type steel cylinders on these units is 1800 PSI. B. EFFECTIVITY (1) Concerned Equipment The Service Bulletin applies to the PNR 5500 Series PCA’s listed in Table 1 that have PMA Approval. (2) Aircraft a. The affected PCA’s can be installed in the aircraft listed in Table 2. b. The affected PCA’s can also be installed in other aircraft. c. The SB also applies to all units held in stores. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16009 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 1 Affected PNR 5500 Series PCA’s (See Figure 1 for PNR 10013825 identification plate location) (These units include a 3AA1800 steel cylinder with a maximum filling pressure of 1800 psi.) 5500-A1A-AB23A 5500-A1W-BF23A 5500-C1A-F23A 5500-C6X-BF23D 5500-A1A-AE20B 5500-A1X-BF20B 5500-C1A-F25A 5500-C9X-BB20A 5500-A1A-A15D 5500-A1Y-BF20B 5500-C1A-X0K 5500-D1A-E25A 5500-A1A-A23A 5500-A6A-BF23A 5500-C1A-YY0E 5500-D1A-F23A 5500-A1A-BB20A 5500-A6W-BB15A 5500-C1A-Y0E 5500-D1A-YY0P 5500-A1A-BC30A 5500-A6W-BB25A 5500-C1A-Y0EE 5500-D1A-Y0E 5500-A1A-BE20B 5500-A6W-FF15A 5500-C1A-Y0N 5500-D1A-Y0P 5500-A1A-BF10A 5500-A6W-FF23A 5500-C1A-Y0P 5500-D1W-BF23A 5500-A1A-BF20A 5500-B1A-BF20D 5500-C1N-BF23A 5500-D6A-Y0E 5500-A1A-BF20B 5500-B1A-BF23A 5500-C1S-B20AP 5500-D6X-HH30A 5500-A1A-BF23A 5500-B1A-BF23B 5500-C1T-F20BM 5500-F6A-Y0N 5500-A1A-BF23B 5500-B1A-F23A 5500-C1U-BF25A 5500-G1A-BB20A 5500-A1A-BF30A 5500-B1S-B20AP 5500-C1U-B25A 5500-G1A-Y0N 5500-A1A-BF30B 5500-B1U-BF23A 5500-C1V-F30BN 5500-J1A-BBF20A 5500-A1A-C30B 5500-B6C-BF25A 5500-C1W-BF15A 5500-L6W-BEF23A 5500-A1A-E20A 5500-B6U-BF25A 5500-C1W-BF23A 5500-M1A-FFF25A 5500-A1A-F20B 5500-B6U-F30AN 5500-C1W-FF20A 5500-M1W-BF23AM 5500-A1A-F23A 5500-C1A-BF20A 5500-C1X-BF20B 5500-M6W-BBF10A 5500-A1M-AA15B 5500-C1A-BF20B 5500-C6A-BF20A 5500-M6W-FF23AN 5500-A1N-BF23A 5500-C1A-BF23A 5500-C6A-BF20B 5500-M6W-FF23AP 5500-A1P-BF23A 5500-C1A-BF23B 5500-C6A-BF23A 5500-Q6X-BF10A 5500-A1S-B15A 5500-C1A-BG23A 5500-C6A-BF23B 5500-Q6X-BF23A 5500-A1U-BF25A 5500-C1A-FY30BN 5500-C6A-BF23D 5500-Q6X-H10AM 5500-A1U-F25A 5500-C1A-F20B 5500-C6A-BF25A 5500-S6X-BBF10A 5500-A1U-F30AN 5500-C1A-F20BN 5500-C6A-F20AR NOTE: Units with composite cylinders are not affected by this SB. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16010 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 2 Aircraft Eligibility of Affected Units (Note 1: Third Party Aircraft PMA via Supplement 46) Part Number EFFECTIVITY: ALL Revision 2 Aircraft Eligibility 5500-A1A-AB23A See Note 1 5500-A1A-AE20B See Note 1 5500-A1A-A15D See Note 1 5500-A1A-A23A See Note 1 5500-A1A-BB20A See Note 1 5500-A1A-BC30A See Note 1 5500-A1A-BE20B DC10-10, 30, 40 DC8-11, 12, 21, 31, 32, 33, 41, 42, 43 DC8-51, 52, 53, 55, 61, 61F, 62, 62F, 63, 63F DC8F-54 DC9-11, 12, 13, 14, 15, 15F, 21, 31, 32, 32F, 33F, 41 5500-A1A-BF10A See Note 1 5500-A1A-BF20A See Note 1 5500-A1A-BF20B A319-111, 112, 113, 114, 131, 132 A320-111, 211, 231 737-200 Series, 300 Series 757-200 Series MD90-30 717-200 727-200 737-200, 300 DC9-81, 82, 83, 87 MD88 5500-A1A-BF23A A319-112 A321-131, 211 A330-202, 223, 243 A330-301, 321, 322, 323, 343 A300B4-622R A320-211, 212, 231 A300B4-605R, B4-622R A310-203, 221, 222, 324 A340-311, 312 737-600 Series 737-700 Series 737-800 Series 737-900 Series 767-400ER Series 727-200 737-200, 300, 400, 500 757-200 767-200, 300 F28MK0100 767-200, 300 Series 35-32-18 Page 16011 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 2 (Continued) Aircraft Eligibility of Affected Units (Note 1: Third Party Aircraft PMA via Supplement 46) Part Number EFFECTIVITY: ALL Revision 2 Aircraft Eligibility 5500-A1A-BF23B 777-200 Series A330-343 A321-111, 112, 131, 211, 231 737-200 Series, 300 Series, 400 Series, 600 Series 737-800 Series 767-200 Series, 300 Series 737-700 Series 737-600 Series 737-700 Series 737-200, 300, 400 767-200, 300 5500-A1A-BF30A See Note 1 5500-A1A-BF30B See Note 1 5500-A1A-C30B See Note 1 5500-A1A-E20A See Note 1 5500-A1A-F20B See Note 1 5500-A1A-F23A See Note 1 5500-A1M-AA15B See Note 1 5500-A1N-BF23A 737-700 Series 5500-A1P-BF23A See Note 1 5500-A1S-B15A See Note 1 5500-A1U-BF25A 340B, 2000 5500-A1U-F25A See Note 1 5500-A1U-F30AN See Note 1 5500-A1W-BF23A See Note 1 5500-A1X-BF20B A319-112 A320-214 737-300, 400 5500-A1Y-BF20B A319-111, 112, 113, 114, 131, 132 A320-111, 211, 212, 214, 231, 232, 233 A321-111, 112, 131, 211, 231 5500-A6A-BF23A See Note 1 5500-A6W-BB15A BAe JETSTREAM 3101, 3201 5500-A6W-BB25A See Note 1 5500-A6W-FF15A See Note 1 5500-A6W-FF23A See Note 1 5500-B1A-BF20D 717-200 35-32-18 Page 16012 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 2 (Continued) Aircraft Eligibility of Affected Units (Note 1: Third Party Aircraft PMA via Supplement 46) Part Number 5500-B1A-BF23A 5500-B1A-BF23B 727-200 757-200 767-200 DHC-5 5500-B1A-F23A See Note 1 5500-B1S-B20AP See Note 1 5500-B1U-BF23A See Note 1 5500-B6C-BF25A DHC8 100 Series DHC8 Series 100 & 300 5500-B6U-BF25A See Note 1 5500-B6U-F30AN See Note 1 5500-C1A-BF20A A321-111, 112, 131, 211, 231 A319-111, 112, 113, 114, 131, 132 A300B4-605R A310-304, 322, 324 A319-111, 112, 113, 114, 131, 132, 133 A320-111, 211, 212, 214, 231, 232, 233 A321-111, 112, 131, 211, 231 A300B4-605R A320-211 A320-231 737-200 Series 747-100 Series, 200F Series, 747SP Series 757-200 Series 767-300 Series 707-100, 100B, 200, 300, 300B, 300C 727, 727C, 727-100. 100C, 200, 200F 737-100, 200, 200C, 300 747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP, 747SR 727-200 747-100, 200 757-200 5500-C1A-BF20B EFFECTIVITY: ALL Revision 2 Aircraft Eligibility A319-132 727-200 737-200, 300 757-200 A319-111 35-32-18 Page 16013 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 2 (Continued) Aircraft Eligibility of Affected Units (Note 1: Third Party Aircraft PMA via Supplement 46) Part Number EFFECTIVITY: ALL Revision 2 Aircraft Eligibility 5500-C1A-BF23A A320-211, 212, 231, 232 A321-211, 231 A319-111, 112, 113, 114, 131, 132 A300B2-1A, B2-1C, B2-203, B2K-3C, B4-2C, B4-103, B4203 A300B4-601, B4-603, B4-620, B4-605R A310-203, 221, 222, 304, 322, 324 A320-111, 211, 231 A330-301 A340-312 737-100 Series, 200 Series, 200C Series, 300 Series 737-400 Series, 500 Series, 600 Series, 700 Series 737-800 Series 747-200B Series, 400 Series 757-200 Series 767-200 Series, 300 Series, 777-200 Series 757-300 Series 767-400ER Series 707-100, 100B, 200, 300, 300B, 300C, 400 727, 727C, 727-100, 100C, 200, 200F 737-100, 200C, 300 747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP, 747SR 727-200 737-100, 200, 300, 400, 500 747SP 757-200 767-200, 300 DC9-31, 51, 81, 82, 83 A318-111, 112 A320-111, 211, 212, 214, 231, 232, 233 5500-C1A-BF23B A330-343 A320-111, 211, 212, 214, 231, 232, 233 A321-111, 112, 131, 211, 231 737-800 Series 727-200 737-200, 300 757-200 767-200, 300 DC9-31, 81, 82 MD88 F28MK0100 5500-C1A-BG23A A320-211, 212, 214, 231, 232, 233 5500-C1A-FY30BN See Note 1 5500-C1A-F20B See Note 1 5500-C1A-F20BN See Note 1 5500-C1A-F23A A319-111, 112, 113, 114, 131, 132 A320-111, 211, 212, 214, 231, 232, 233 35-32-18 Page 16014 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 2 (Continued) Aircraft Eligibility of Affected Units (Note 1: Third Party Aircraft PMA via Supplement 46) Part Number EFFECTIVITY: ALL Revision 2 Aircraft Eligibility 5500-C1A-F25A 737-700 Series 5500-C1A-X0K See Note 1 5500-C1A-YY0E See Note 1 5500-C1A-Y0E See Note 1 5500-C1A-Y0EE 767-200 340A, 340B 5500-C1A-Y0N See Note 1 5500-C1A-Y0P See Note 1 5500-C1N-BF23A 737-700C Series 5500-C1S-B20AP See Note 1 5500-C1T-F20BM See Note 1 5500-C1U-BF25A See Note 1 5500-C1U-B25A See Note 1 5500-C1V-F30BN See Note 1 5500-C1W-BF15A See Note 1 5500-C1W-BF23A 737-700 IGW 5500-C1W-FF20A See Note 1 5500-C1X-BF20B See Note 1 5500-C6A-BF20A See Note 1 5500-C6A-BF20B See Note 1 5500-C6A-BF23A A300B4-203 5500-C6A-BF23B A320-211 737-200 5500-C6A-BF23D DC9-83 5500-C6A-BF25A See Note 1 5500-C6A-F20AR A340-211, 212, 213, 311, 312, 313 747-400F Series 777-200 Series 777-300 Series 5500-C6X-BF23D 767-300 Series 5500-C9X-BB20A See Note 1 5500-D1A-E25A See Note 1 5500-D1A-F23A See Note 1 5500-D1A-YY0P See Note 1 5500-D1A-Y0E See Note 1 5500-D1A-Y0P See Note 1 5500-D1W-BF23A See Note 1 35-32-18 Page 16015 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Table 2 (Continued) Aircraft Eligibility of Affected Units (Note 1: Third Party Aircraft PMA via Supplement 46) Part Number Aircraft Eligibility 5500-D6A-Y0E See Note 1 5500-D6X-HH30A See Note 1 5500-F6A-Y0N See Note 1 5500-G1A-BB20A See Note 1 5500-G1A-Y0N See Note 1 5500-J1A-BBF20A See Note 1 5500-L6W-BEF23A See Note 1 5500-M1A-FFF25A MD-82 MD-83 737-200C 737-400, 700, 900 5500-M1W-BF23AM See Note 1 5500-M6W-BBF10A SAAB 2000 5500-M6W-FF23AN See Note 1 5500-M6W-FF23AP See Note 1 5500-Q6X-BF10A See Note 1 5500-Q6X-BF23A See Note 1 5500-Q6X-H10AM See Note 1 5500-S6X-BBF10A See Note 1 Table 3 Replacement Part CYLINDER TYPE CORRECT RATED SERVICE PRESSURE CORRECT CYLINDER MAXIMUM FILLING PRESSURE 70°F AVOX PART NUMBER 3AA1800 1800 PSI 1800 PSI 10016274 EFFECTIVITY: ALL Revision 2 DESCRIPTION Fill Label PRICE MANUFACTURER FOC AVOX Systems Inc. 35-32-18 Page 16016 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) C. ACCOMPLISHMENT OF THE SERVICE BULLETIN (1) Clean the existing identification plate PNR 10013825 with a clean dry soft cloth per ARP1176 (Table 4). Make sure the label is dry. (2) Peel the fill label PNR 10016274 off of the backing and affix it firmly over the existing identification plate PNR 10013825 as shown in Table 2. NOTE: Alignment of the fill label PNR 10016274 is very important. All incorrect values must be covered by the fill label and other data must not be covered by the label. Table 4 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION ARP 1176 Oxygen System and Component Cleaning and Packaging Military Specification Detergents, General Purpose (Liquid, Non-Ionic) Society of Automotive Engineers Intl. Warrendale, PA 19428-2959 USA US Government Printing Office Washington, DC 20402 USA MIL-D-16791 Location of Identification Labels on PCA with 3AA1800 Steel Cylinder Figure 1 EFFECTIVITY: ALL Revision 2 35-32-18 Page 16017 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5500-35-01 (Continued) Application of Fill Label PNR 10016274 to Existing Identification Plate PNR 10013825 Figure 2 D. HOW TO CONTACT AVOX SYSTEMS: (1) To order replacement Labels free of charge, complete the Order Form on following page and email, fax or mail it to: (2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this manual. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16018 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Label PNR 10016274 Order Form (Please Print or Type) Your Company Name: Contact Name: Street Address 1: Street Address 2: Street Address 3: (Please do not use PO Boxes) City: State/Province, etc. Country: Postal/ZIP Code: Telephone Number: Fax Number (optional): E-mail Address: Aircraft Type/Model: Affected PNR: PNR 10016274 Quantity Req’d: (You May Copy This Page as Needed) Email this form to: 5500-5600.SBLabel@zodiacaerospace.com Or fax this form to: 716-686-1751 Or mail this completed form to: AVOX Systems Inc. ATTN: AVOX Service Department 225 Erie Street Lancaster, NY 14086-9502 USA EFFECTIVITY: ALL Revision 2 35-32-18 Page 16019 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 3. Incorporation of SB 5600-35-01 – Rated Service Pressure and/or Maximum Filling Pressure is incorrectly printed on Identification Plates of certain PNR 5600 Series Portable Cylinder Assemblies (PCA’s) A. SUMMARY (1) From April 12, 2005 through January 23, 2011, a number of PNR 5600 Portable Cylinder Assemblies (PCA’s) were shipped from AVOX Systems Inc. with an incorrect value(s) printed on the identification plate for rated service pressure and/or maximum filling pressure. The correct rated service pressure and maximum filling pressure for the 3AA-1800 type steel cylinders on these units is 1800 PSI. B. EFFECTIVITY (1) Concerned Equipment The Service Bulletin applies to the PNR 5600 Series PCA’s listed in Table 1. (2) Aircraft a. b. c. The affected PCA’s can be listed in the aircraft listed in Table 2. The affected PCA’s can also be installed in other aircraft. This Service Bulletin also applies to all units held in stores. Table 1 Affected PNR 5600 Series PCA’s (See Figure 1 for PNR 10013829 identification plate location) (These units include a 3AA1800 steel cylinder with a maximum filling pressure of 1800 psi.) 5600-1A1A-X0K 5600-2B1A-E20A 5600-8C1B-F23A 5600-9D6A-X0K 5600-1C1A-B23A 5600-2C1A-B23A 5600-8C6A-X0K 5600-9D6A-Y0E 5600-1C1A-E20A 5600-2C1A-E20B 5600-8D1A-Y0N 5600-9D9A-X0K 5600-1C1A-E23A 5600-2C1A-E20D 5600-9A1A-B25A 5600-9G1A-X0K 5600-1C1A-E23B 5600-2C1A-F23A 5600-9C1A-X0K 5600-9L6C-BF25A 5600-1C1A-F23A 5600-2C1A-X0K 5600-9C1B-X0K 5600-9M1A-F23AM 5600-1C1A-X0K 5600-2C1A-Y0N 5600-9C9A-F30A 5600-9M6A-FF30A 5600-1M1A-BF23A 5600-2C1B-X0K 5600-9D1A-E30A 5600-9M6A-F30AN 5600-1M1A-F20BM 5600-2J1A-BF23A 5600-9D1A-X0K NOTE: Units with composite cylinders are not affected by this SB. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16020 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Incorporation of SB 5600-35-01 (Continued) Table 2 Aircraft Eligibility of Affected Units PART NUMBER 5600-1A1A-X0K AIRCRAFT ELIGIBILITY APPROVAL TYPE OEM 5600-1C1A-B23A 5600-1C1A-E20A 5600-1C1A-E23A 5600-1C1A-E23B 5600-1C1A-F23A 5600-1C1A-X0K OEM 707-100, 100B, 200, 300, 300B, 300C, 400 727, 727C, 727-100, 100C, 200, 200F 737-100, 200, 200C, 300 747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP, 747SR 727-200 737-100, 200, 300 747-100, 200, SP 757-200 767-200 DC10-10, 30, 40 DC8-11, 12, 21, 31, 32, 33, 41, 42, 43 DC8-51, 52, 53, 55, 61, 61F, 62, 62F, 63, 63F DC8F-54 DC9-11, 12, 13, 14, 15, 15F, 21, 31, 32, 32F, 33F, 41 PMA 707-100, 100B, 200, 300, 300B, 300C, 400 727, 727C, 727-100, 100C, 200, 200F 737-100, 200, 200C, 300 747-100, 100B, 200B, 200C, 200F, 300, 100B SUD, 747SP, 747SR 727-200 737-200, 300, 400 757-200 F28MK0100 PMA 727-200 737-200 DC9-81, 82 MD-11F MD11, MD11F DC9-31 CL600-1A11 (CL600) CL600-2A12 (CL601) CL600-2B16 (CL601-3A) 5600-1M1A-BF23A 5600-1M1A-F20BM PMA PMA PMA OEM A310-203, 221, 222, 304 PMA 5600-2B1A-E20A OEM 5600-2C1A-B23A OEM 5600-9C9A-F30A OEM 5600-9D1A-E30A OEM 5600-9D1A-X0K OEM 5600-9D6A-X0K OEM 5600-9D6A-Y0E OEM 5600-9D9A-X0K EFFECTIVITY: ALL Revision 2 A300B4-103, 203 PMA 35-32-18 Page 16021 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Incorporation of SB 5600-35-01 (Continued) Table 2 (Continued) Aircraft Eligibility of Affected Units PART NUMBER 5600-9G1A-X0K AIRCRAFT ELIGIBILITY APPROVAL TYPE OEM 5600-9L6C-BF25A OEM 5600-9M1A-F23AM OEM 5600-9M6A-FF30A OEM 5600-9M6A-F30AN GIV PMA Table 3 Replacement Part CYLINDER TYPE 3AA1800 C. CORRECT RATED SERVICE PRESSURE CORRECT CYLINDER MAXIMUM FILLING PRESSURE @70°F AVOX PART NUMBER DESCRIPTION 1800 PSI 1800 PSI 10016274 Fill Label PRICE MANUFACTURER FOC AVOX Systems Inc. ACCOMPLISHMENT OF THE SERVICE BULLETIN (1) Use a solvent to clean the existing identification plate PNR 10013829 per ARP1176 (Table 4). Make sure the label is dry. (2) Peel the fill label PNR 10016274 off of the backing and affirm it over the existing identification plate PNR 10013829 as shown in Figure 2. NOTE: Alignment of the fill label PNR 10016274 is very important. All incorrect values must be covered by the fill label and other data must not be covered by the label. Table 4 Reference Documents DOCUMENT NUMBER DOCUMENT NAME ORDERING INFORMATION ARP 1176 Oxygen System and Component Cleaning and Packaging Military Specification Detergents, General Purpose (Liquid, Non-Ionic) Society of Automotive Engineers Intl. Warrendale, PA 19428-2959 USA US Government Printing Office Washington, DC 20402 USA MIL-D-16791 EFFECTIVITY: ALL Revision 2 35-32-18 Page 16022 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Incorporation of SB 5600-35-01 (Continued) Location of Identification Label PNR 10013829 on PNR 5600 Series PCA with 3AA1800 Steel Cylinder Figure 1 EFFECTIVITY: ALL Revision 2 35-32-18 Page 16023 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL 4. Incorporation of SB 5600-35-01 (Continued) Application of Fill Label PNR 10016274 to Existing Identification Plate PNR 10013829 Figure 2 D. HOW TO CONTACT AVOX SYSTEMS: (1) To order replacement Labels free of charge, complete the Order Form on following page and email, fax or mail it to: (2) For contact Information, refer to paragraphs 3.B. and 3.C. in the INTRODUCTION section of this manual. EFFECTIVITY: ALL Revision 2 35-32-18 Page 16024 20131227 PART NUMBER 5500 & 5600 SERIES – CMM & IPL Label PNR 10016274 Order Form (Please Print or Type) Your Company Name: Contact Name: Street Address 1: Street Address 2: Street Address 3: (Please do not use PO Boxes) City: State/Province, etc. Country: Postal/ZIP Code: Telephone Number: Fax Number (optional): E-mail Address: Aircraft Type/Model: Affected PNR: PNR 10016274 Quantity Req’d: (You May Copy This Page as Needed) Email this form to: 5500-5600.SBLabel@zodiacaerospace.com Or fax this form to: 716-686-1751 Return this completed form to: AVOX Systems Inc. ATTN: AVOX Service Department 225 Erie Street Lancaster, NY 14086-9502 USA EFFECTIVITY: ALL Revision 2 35-32-18 Page 16025 20131227
