ME 6663: Advanced Digital Design and Manufacturing Instructor: Dr. Ming C. Leu Keith and Pat Bailey Professor 272 Toomey Hall Department of Mechanical and Aerospace Engineering Missouri University of Science and Technology (W) 573-341-4482, (C) 573-308-6360, mleu@mst.edu Course Objective & Topics • This course covers selective topics that are essential to advanced digital design and manufacturing including the following topics: 1. 2. 3. 4. 5. 6. Reverse Engineering Freeform Modeling & Topology Optimization Additive Manufacturing NC Machining Virtual and Augmented Reality Industry 4.0 • Students will learn fundamental methodology and practical knowledge on the above topics, and they will practice using NX software to perform NC code generation & verification, convergent modeling, etc. Reverse Engineering Physical part Representation of part surface after reverse engineering Freeform Modeling Convergent Modeling Traditional Modeling Convergent Modeling Topology Optimization The drone figures below show the different results from changing the topology optimization settings to optimize its volume. Additive Manufacturing by Selective Laser Melting Renishaw AM 250 Sample parts fabricated using the SLM process Additive Manufacturing by Fused Deposition Modeling Stratasys’ Fortus 400 Sample parts and tools fabricated using the FDM process NC Machining Path Generation Part to be machined from a stock of rectangular block NC path generated NC Machining Simulation Design part During machining simulation During machining simulation Machined part Virtual Reality PC Based Stereoscopic Viewing Innersive WorkWallTM The CAVETM Robotic Simulation with CAVETM Virtual Fastening and Simulation Virtual Fastening Simulation in Jack Smart Manufacturing Unmanned Worker-centered What is he doing? Multi-Modal Sensing and Data Acquisition (a) Data collection setup; (b) Wearing orientation of a right-hand. Examples of the 6 activities captured from the Multi-Modal Sensing overhung camera. Smart AR vs. Paper Manual Based Assembly Instruction Progress of Industrial Revolutions https://www.aberdeen.com/opspro-essentials/industry-4-0-industrial-iot-manufacturing-sneak-peek/