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1 Course Introduction

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ME 6663:
Advanced Digital Design and
Manufacturing
Instructor: Dr. Ming C. Leu
Keith and Pat Bailey Professor
272 Toomey Hall
Department of Mechanical and Aerospace Engineering
Missouri University of Science and Technology
(W) 573-341-4482, (C) 573-308-6360, mleu@mst.edu
Course Objective & Topics
• This course covers selective topics that are essential to
advanced digital design and manufacturing including
the following topics:
1.
2.
3.
4.
5.
6.
Reverse Engineering
Freeform Modeling & Topology Optimization
Additive Manufacturing
NC Machining
Virtual and Augmented Reality
Industry 4.0
• Students will learn fundamental methodology and
practical knowledge on the above topics, and they will
practice using NX software to perform NC code
generation & verification, convergent modeling, etc.
Reverse Engineering
Physical part
Representation of part surface
after reverse engineering
Freeform Modeling
Convergent Modeling
Traditional Modeling
Convergent Modeling
Topology Optimization
The drone figures below show the different results
from changing the topology optimization settings to
optimize its volume.
Additive Manufacturing by
Selective Laser Melting
Renishaw AM 250
Sample parts fabricated using the SLM process
Additive Manufacturing by
Fused Deposition Modeling
Stratasys’ Fortus 400
Sample parts and tools fabricated using the FDM process
NC Machining Path Generation
Part to be machined from a
stock of rectangular block
NC path generated
NC Machining Simulation
Design part
During machining simulation
During machining simulation
Machined part
Virtual Reality
PC Based Stereoscopic Viewing
Innersive WorkWallTM
The CAVETM
Robotic Simulation with CAVETM
Virtual Fastening and Simulation
Virtual Fastening
Simulation in Jack
Smart Manufacturing
Unmanned
Worker-centered
What is he doing?
Multi-Modal Sensing and Data
Acquisition
(a) Data collection setup; (b) Wearing
orientation of a right-hand.
Examples of the 6 activities captured from the
Multi-Modal Sensing
overhung camera.
Smart AR vs. Paper Manual Based
Assembly Instruction
Progress of Industrial Revolutions
https://www.aberdeen.com/opspro-essentials/industry-4-0-industrial-iot-manufacturing-sneak-peek/
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