BBS 6102 Description DESCRIPTION 3/1551-LZA 701 6009 Uen C Copyright © Ericsson AB 2010. All rights reserved. No part of this document may be reproduced in any form without the written permission of the copyright owner. Disclaimer The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing. Ericsson shall have no liability for any error or damage of any kind resulting from the use of this document. Trademark List All trademarks mentioned herein are the property of their respective owners. These are shown in the document Trademark Information. 3/1551-LZA 701 6009 Uen C | 2010-10-06 Contents Contents 1 Documentation Information 1 1.1 Target Group 1 2 General Descriptions 3 2.1 Basic BBS 6102 Characteristics 3 2.2 BBS 6102 Overview 3 3 General Information 7 3.1 Product Versions 7 3.2 Safety Approval 8 3.3 Repair 9 3.4 Approved Battery Types 9 3.5 Supervision 10 3.6 Space Requirements 10 4 Dimensions 13 4.1 Physical Dimensions 13 4.2 Color 16 4.3 Weight 16 4.4 Locking System 16 5 Climate System 19 5.1 General 19 5.2 Temperature Sustainability 19 5.3 Power Supply 21 5.4 Climate System Power Consumption 21 5.5 Cooling System Self-Check 22 6 Environment 23 6.1 Temperature and Humidity 23 6.2 Sealing 23 6.3 Vibration and Shock 23 7 Power System 25 7.1 Battery Capacity 25 7.2 Operating Configuration 25 3/1551-LZA 701 6009 Uen C | 2010-10-06 BBS 6102 Description 7.3 Electrical Interfaces 28 7.4 Charging and Discharging Characteristics 29 7.5 EMC 29 Glossary 31 Reference List 33 3/1551-LZA 701 6009 Uen C | 2010-10-06 Documentation Information 1 Documentation Information This document describes function and performance of the Battery Backup System BBS 6102. 1.1 Target Group The target groups for these instructions are the personnel involved in the site installation engineering process and those responsible for the installation, integration, and maintenance of Radio Base Station (RBS) sites. 3/1551-LZA 701 6009 Uen C | 2010-10-06 1 BBS 6102 Description 2 3/1551-LZA 701 6009 Uen C | 2010-10-06 General Descriptions 2 General Descriptions 2.1 Basic BBS 6102 Characteristics The BBS 6102 is an outdoor battery backup system, supplying 048 V DC backup power to AC-powered RBS 6102 and RBS 6101 in the event of AC mains failure. The BBS 6102 cabinet can support up to three RBS cabinets. BBS 6102 is installed on the ground, in the vicinity of the RBS cabinets. To ensure proper battery capacity, long battery life and low operational cost, the BBS features two alternative cooling systems: the Direct Air Cooling Unit or the Active Cooling Unit. The Direct Air Cooling Unit brings in cooler exterior air through a filter and moves hot interior air out of the enclosure. The Active Cooling Unit is an air conditioning system for warmer climate to keep the batteries cool. The cabinet can be also equipped with an optional Heater to allow operation of the cabinet in very cold climates. If additional battery capacity is required, the BBS 6102 can be extended with another BBS 6102. Four versions of the BBS cabinet are available, depending on the battery type, Absorbent Glass Mat (AGM) or tubular plate (OPzV) batteries, and earthquake resistance. 2.2 BBS 6102 Overview Four possible BBS 6102 types of cabinets are available, depending on the battery type used, as shown in Table 1. Table 1 BBS Cabinet Types BBS Cabinet Type Explanation BBS 6102 EQ 4 Cabinet, AGM Racks for AGM batteries, certified for earthquake zone 4 BBS 6102 EQ 4 Cabinet, OPzV Racks for OPzV batteries, certified for earthquake zone 4 BBS 6102 Non-EQ Cabinet, AGM Racks for AGM batteries, non earthquake certification BBS 6102 Non-EQ Cabinet, OPzV Racks for OPzV batteries, non earthquake certification 3/1551-LZA 701 6009 Uen C | 2010-10-06 3 BBS 6102 Description Figure 1 and Table 2 show the main contents of the AGM batteries cabinets. Figure 1 Table 2 BBS 6102 Main Contents – AGM Batteries BBS 6102 Main Contents – AGM Batteries Pos. Description A Circuit breaker box front panel B Cooling system fuse C Battery belt D Earthquake protection E BBS cabinet frame F Removable dummy plate for cable entry G Battery clamp H Roxtec cable entry I Heater J Condensed water outlet K Front door L Battery block AGM M Direct Air Cooling Unit or Active Cooling Unit N Climate system controller Figure 2 and Table 3 show the main contents of the OPzV batteries cabinets. 4 3/1551-LZA 701 6009 Uen C | 2010-10-06 General Descriptions 0 OPzV Batteries Figure 2 BBS 6102 Main Contents Table 3 BBS 6102 Main Contents – OPzV Batteries Pos. Description A Circuit breaker box front panel B Cooling system fuse C Battery clamp D Earthquake protection E BBS cabinet frame F Removable dummy plate for cable entry G Roxtec cable entry H Heater I Condensed water outlet J Front door K Battery block OPzV L Direct Air Cooling Unit or Active Cooling Unit M Climate system controller 3/1551-LZA 701 6009 Uen C | 2010-10-06 5 BBS 6102 Description 6 3/1551-LZA 701 6009 Uen C | 2010-10-06 General Information 3 General Information 3.1 Product Versions 3.1.1 RBS Support The BBS 6102 supports up to three RBS cabinets with 048 V DC operational voltage. 3.1.2 Climate Options To accommodate different climate requirements, the BBS is available with the following solutions: 3.1.3 • The Direct Air Cooling Unit, that moves interior air to cooler exterior air • The Active Cooling Unit, that cools the interior air and distributes the air inside the cabinet. The battery compartment is sealed from the outside air • Together with the Direct Air Cooling Unit or the Active Cooling Unit the cabinet can also be equipped with a Heater to allow operation of the cabinet in very cold climates Standard Configuration The BBS cabinet has the following standard configuration: 3.1.4 • The battery cables for one battery string • One output to the RBS with the 150 A circuit breaker • Cooling system power cable • Cable entry, up to 32 cables • Eight battery belts (delivered only with AGM battery racks). Upgrade Options The cabinet can be upgraded according toTable 4. 3/1551-LZA 701 6009 Uen C | 2010-10-06 7 BBS 6102 Description Table 4 Upgrade Options Option Description Direct Air Cooling Unit or Active Cooling Unit The Direct Air Cooling Unit moves interior air to cooler exterior air. The Active Cooling Unit cools the interior air and distributes the air inside the cabinet. See Section 3.1.2 on page 7. Heater The Heater allows operation of the cabinet in very cold climates. Battery cable kit, string 2 The battery kit allows to attach battery string 2 Battery cable kit, string 3 The battery kit allows to attach battery string 3 Battery cable kit, string 4 The battery kit allows to attach battery string 4 Battery cable kit, string 5 The battery kit allows to attach battery string 5 Battery cable kit, string 6 The battery kit allows to attach battery string 6 150 A circuit breaker kit, second RBS The circuit breaker allows to attach second RBS cabinet 3.2 150 A circuit breaker kit, third RBS The circuit breaker allows to attach third RBS cabinet 250 A circuit breaker kit, extension BBS The circuit breaker allows to attach additional BBS cabinet Safety Approval The BBS 6102 complies with the following safety standards: Europe 8 • EN 60950-1 • EN 60529 • EN 60950-22 • EN 60335-1 • EN 60335-2-40 3/1551-LZA 701 6009 Uen C | 2010-10-06 General Information North America • UL 60950-1 • CSA-C22.2 No. 60950-1-07 • UL 60950-22 • CSA-C22.2 No. 60950-22-07 • UL 50 • CSA C22.2 No. 94-M91 International 3.3 • IEC 60950-1 • IEC 60529 • IEC 60950-22 • IEC 60335-1 • IEC 60335-2-40 Repair Available components are defined by the spare parts list for the BBS 6102; see document BBS 6102 Maintenance. 3.4 Approved Battery Types The specified performance and warranties stipulate the use of batteries that have been approved for the BBS 6102. See document Battery Guidelines 1/15443-LZA 701 6009. Table 5 shows the approved battery types for BBS 6102. Table 5 BBS 6102 Approved Battery Types and BBS 6102 Battery Capacity Battery Type Battery Capacit y [Ah] Max. No. of Strings Max. Capacity [Ah] NorthStar NSB 170 FT (AGM) 170 6 1020 3/1551-LZA 701 6009 Uen C | 2010-10-06 9 BBS 6102 Description 140 6 840 BAE Secura OPzV 650 650 1 650 Northstar NSB (1) 170 Blue (AGM) (1) High-cyclic batteries. 3.5 Supervision In the BBS the following units are supervised and raise an alarm: • Door • The Direct Air Cooling Unit or Active Cooling Unit In the air cooling units the parameters shown in Table 6 are supervised. Table 6 Supervision of Direct Air Cooling and Active Cooling Units Direct Air Cooling Unit Active Cooling Unit Battery voltage Battery voltage Battery compartment temperature Battery compartment temperature Fan speed (single fan system) Fan speed, both internal and external fans Climate System Controller Climate System Controller Heater Heater Temperature Sensors Temperature Sensors Battery charge and discharge characteristics are defined and controlled by the RBS control system. 3.6 Space Requirements Figure 3 and Table 7 show the space requirements for the BBS. 10 3/1551-LZA 701 6009 Uen C | 2010-10-06 General Information Figure 3 Note: Table 7 Space Requirements In the figure above Z4 RACK means BBS cabinet types for earthquake zone 4. See also Table 7. Space Requirements (1) (2) Distance from: EQ 4 Front ≥700 mm ≥700 mm Sides ≥75 mm to wall and 150 mm to adjacent cabinet ≥50 mm to wall and 100 mm to adjacent cabinet Back ≥200 mm to wall and 400 mm when placed back to back ≥200 mm to wall and 400 mm when placed back to back Top ≥500 mm ≥500 mm Non-EQ (1) BBS cabinet types for earthquake zone 4 (2) BBS cabinet types not certified for earthquake zones The maximum distance required to other cabinets are: • 10 m to a RBS cabinet • 3 m to a second BBS cabinet Floor Requirements The floor must be level and fulfill the requirements shown in Table 8. 3/1551-LZA 701 6009 Uen C | 2010-10-06 11 BBS 6102 Description Table 8 Floor Requirements Parameter Requirements Max deviation ±3 mm per 2 m Max gradient ±0.5 Footprint Figure 4 shows the BBS footprint. Figure 4 12 BBS Drilling Pattern 3/1551-LZA 701 6009 Uen C | 2010-10-06 Dimensions 4 Dimensions 4.1 Physical Dimensions 4.1.1 Cabinet Dimensions The figure below and Table 9 show the size of the BBS. Figure 5 Table 9 BBS Size BBS Size BBS without door Height Width Depth 1450 mm 1300 mm 800 mm BBS with door 4.1.2 831 mm Cable Interface Panels Bottom and Side Panel Interfaces The BBS 6102 is equipped with one cable entry at the bottom left-hand side of the cabinet, which can be moved to the right or left side of the cabinet by removing one of the dummy plates, see Figure 6 and Figure 7. 3/1551-LZA 701 6009 Uen C | 2010-10-06 13 BBS 6102 Description Figure 6 Cable Entry (Bottom View) Figure 7 Dummy Plate on BBS Side Recommended Cable Dimensions The cable terminals of the BBS 6102 are designed for the following cable dimensions: 14 3/1551-LZA 701 6009 Uen C | 2010-10-06 Dimensions Table 10 Cable Dimensions Connections Cable Cross-section Area Maximum Cable Length DC output to RBS 1 pair × 50 mm² <10 m 1 pair × 70 mm² 10–15 m DC input from BBS extension cabinet 1 pair × 95 mm² <6 m Earth grounding cable 1 × 35 mm² Note: Maximum allowed distance between the RBS and BBS is 10 meters and between the main and extension BBS is 3 meters, but cable length has to include also the internal routing distance. Cable Entry There is one configuration of cable entry (32/16 Roxtec). See figure below and Table 11. Figure 8 Cable Entry Table 11 Configuration of Cable Entry Cable Entry Configuration Cable Quantity (max.) and Size 1 32/16 8 cables Ø 3.5–16.5 mm (20w40) 8 cables Ø 10–25 mm (30w40) 3/1551-LZA 701 6009 Uen C | 2010-10-06 15 BBS 6102 Description 4.2 Color The color of the cabinet is gray. 4.3 Weight BBS 6102 without Batteries Table 12 shows the weight of cabinets without batteries and of climate components that are used. Table 12 Weight of BBS Cabinets and Components Product Weight BBS 6102 EQ 4 Cabinet, AGM 233 kg BBS 6102 EQ 4 Cabinet, OPzV 276 kg BBS 6102 Non-EQ Cabinet, AGM 179 kg BBS 6102 Non-EQ Cabinet, OPzV 202 kg Direct air cooling cassette 12 kg Active cooling cassette 16 kg Heater 2 kg Batteries Table 13 shows the maximum weight of the available battery configurations. Table 13 Maximum Battery Weight Battery Type Total Weight Northstar NSB 170 FT (AGM) Northstar NSB 170 Blue (AGM) BAE Secura OPzV 650 1430 kg (1) 1350 kg 1280 kg (1) High-cyclic batteries. 4.4 Locking System The BBS 6102 can be equipped with one security lock with two identical keys. The same key system is used as in Ericsson's outdoor macro radio base stations. Thus, the same key system lock options are available also for this BBS 6102. Once the lock has been opened or in case no security lock has been installed, the BBS front cover is opened via the standard Ericsson lock handle. This lock 16 3/1551-LZA 701 6009 Uen C | 2010-10-06 Dimensions handle is the same handle that is used to open the RBS 6102 and many other Ericsson macro RBS and site cabinets. For more information on lock alternatives, contact your local Ericsson representative. 3/1551-LZA 701 6009 Uen C | 2010-10-06 17 BBS 6102 Description 18 3/1551-LZA 701 6009 Uen C | 2010-10-06 Climate System 5 Climate System 5.1 General The BBS features two alternative cooling systems: • Direct air cooling, featuring fan ventilation, for best performance in geographic areas with moderate temperature. • Active cooling, for maximum battery life in warm climates The cooling systems are designed as plug-in cassettes. The cabinet can be equipped with an optional Heater kit, which is installed at site. 5.2 Temperature Sustainability Minor inner temperature deviations may occur, depending on solar radiation and the exact point of measurement inside the compartments. 5.2.1 Direct Air Cooling Thermal Performance The Direct Air Cooling Unit features a fan and an IP55 class filter with the following performance: • Filter class F5 • Air flow: 200 m³/h • Initial Pressure Drop: 10–20 Pa The filter must be changed regularly, see BBS 6102 Maintenance. Table 14 describes the performance of the Direct Air Cooling Unit. 3/1551-LZA 701 6009 Uen C | 2010-10-06 19 BBS 6102 Description Table 14 Direct Air Cooling Performance Description Value Cooling of batteries The fan regulates the battery compartment temperature to be 0 to 5C higher than the ambient temperature, if • Battery compartment temperature > ambient temperature • Ambient temperature >+15 C Nominal ventilation airflow (1) 200 m³/h (1) Note that the Direct Air Cooling Unit does not create temperatures lower than the ambient temperature 5.2.2 Active Cooling Thermal Performance The Active Cooling Unit has a compressor module which separates the interior climate from the exterior climate. It provides the batteries with a room-temperature environment, which maximizes the battery life-time. The Active Cooling Unit is recommended in areas with dusty or polluted air. Table 15 describes the performance of the Active Cooling Unit. Table 15 Active Cooling Performance Table Description Value Cooling of batteries The Active Cooling Unit maintains a battery compartment temperature of 22–30C in real climate scenarios with peak ambient temperatures of <+50C, while avoiding repetitive deep discharging of the batteries. The Active Cooling Unit starts to cool when the battery compartment temperature is ≥+26 C and stops to cool when the battery reaches a temperature of +22C. Nominal ventilation airflow 5.2.3 200 m³/h Battery Heater Performance The battery heater performance is described in Table 16. 20 3/1551-LZA 701 6009 Uen C | 2010-10-06 Climate System Table 16 Heater Performance Description Value Heating of batteries The Heater maintains the battery compartment temperature ≥+10C at an ambient temperature ≥ 033C. The Heater starts at a battery compartment temperature of ≤+8C and stops at +12C. 5.3 Power Supply The climate system and its control system is operating at 048 V DC power supplied by the RBS. When AC power is lost, the system voltage drops and the climate system controller stops the cooling and heating, to maximize the battery backup time. Climate system power supply voltage range: Maximum voltage Cooling or heating disconnection voltage Minimum allowed voltage for the climate system controller 5.4 060 V DC 049 V DC and 057.6 V DC 0 V DC Climate System Power Consumption Power consumption depends on the ambient temperature and how much the cooling system is in operation. During AC power failures, the cooling system is switched off to ensure maximum battery backup time for connected RBSs. The following tables specifies the power consumption of the climate system units. Table 17 Power Consumption, Direct Air Cooling Operational Mode Power Consumption Startup <20 W Continuous operation ≤20 W 3/1551-LZA 701 6009 Uen C | 2010-10-06 21 BBS 6102 Description Table 18 Power Consumption, Active Cooling Operational Mode Power Consumption Startup 125 W Continuous operation. Typical ambient temperature: +30ºC 168 W Continuous operation. Worst-case ambient temperature:+50ºC 200 W Table 19 5.5 Power Consumption, Heater Operational Mode Power Consumption Startup 600 W Continuous operation 600 W Cooling System Self-Check At power on, the climate control system performs a self-check routine of its heater, cooler, fans, and associated control functions. 5.5.1 Indicators Table 20 shows the operational status indications of the climate control system. Table 20 22 Operational Status Indications Indicator Status Operational Mode Green on Power present Yellow on Direct Air Cooling Unit or Active Cooling Unit in operation (flashing if an alarm; for more information see document Installing BBS 6102. It is valid for both Direct Air Cooling Unit and Active Cooling Unit. Red on System failure All off No power available to Direct Air Cooling Unit or Active Cooling Unit 3/1551-LZA 701 6009 Uen C | 2010-10-06 Environment 6 Environment 6.1 Temperature and Humidity The environmental temperature and humidity limits for the BBS are specified in Table 21. Table 21 Environmental Capability Product Version BBS with Direct Air Cooling Ambient Climate Temperature Humidity ≤ According to the recommended maximal ambient temperature for the specific battery installed with respect to optimal battery life and (1) performance 15–100 % BBS with Active Cooling +5 C to +50 C BBS with optional Heater ≥ 033 C 15–100 % 15–100 % (1) Note that the Direct Air Cooling Unit does not create temperatures lower than ambient. Note: Anticipated climatic conditions, discharge characteristics and desired remaining battery backup and life time have impact on the recommendation’s relevance. The BBS complies with the following standards: 6.2 • ETSI EN 300 019-1-2 (Transport), 300 019-1-1 (Storage), and 300 019-1-4 (Operation) • IEC 60721-3-2 (Transport), 60721-3-1 (Storage), and 60721-3-4 (Operation) Sealing IP55, according to EN 60529/IEC 529. 6.3 Vibration and Shock Provided that the BBS 6102 contains approved batteries, it complies with the following requirements: 3/1551-LZA 701 6009 Uen C | 2010-10-06 23 BBS 6102 Description 24 • IEC 60068-2-6, 60068-2-27, 60068-2-64 • GR-63-CORE 3/1551-LZA 701 6009 Uen C | 2010-10-06 Power System 7 Power System 7.1 Battery Capacity See Section 3.4 on page 9 for approved batteries and battery capacity. 7.2 Operating Configuration Note: Approved battery configurations connected to loads are listed in Table 22 and Table 23. Minimum one battery string (four 12 V DC blocks) installed (or extension BBS) per connected circuit breaker outlet and load (150 A circuit breaker, rated continuously load 150 A). AGM batteries Table 22 Operating Configuration Configuration RBS Number Quantity of Battery Strings Battery Capacity 1 RBS 1 1 to 6 battery strings 1020 Ah max. Extension cabinet can be connected RBS 2 n/a - n/a RBS 3 n/a - n/a RBS 1 1 to 2 battery strings 340 Ah n/a RBS 2 1 to 4 battery strings 680 Ah. Extension cabinet can be connected RBS 3 n/a - n/a RBS 1 1 to 2 battery string 340 Ah n/a RBS 2 1 to 2 battery string 340 Ah n/a RBS 3 1 to 2 battery string 340 Ah Extension cabinet can be connected 2 3 3/1551-LZA 701 6009 Uen C | 2010-10-06 Extension Availability 25 BBS 6102 Description For all configurations with more than two strings per circuit breaker, additional circuit breakers must be assembled and connected with copper bridges. OPzV Batteries Required quantity on battery string (24 × 2 V DC blocks) installed per connected 150 A circuit breaker outlet. Table 23 Operating Configuration Configuration RBS Nnumb er Quantity of Battery strings Battery Capacity Extension Availability 1 RBS 1 1 battery string 650 Ah Extension cabinet can be connected Each additional RBS upgrade must contain the additional circuit breaker as well as a removable bridge. Figure 9 shows the connection diagram for a configuration. 26 048 V DC AGM battery 3/1551-LZA 701 6009 Uen C | 2010-10-06 Power System 048 V DC Connection Diagram with AGM Batteries Figure 10 shows the connection diagram for a 048 V DC OPzV battery Figure 9 configuration. 3/1551-LZA 701 6009 Uen C | 2010-10-06 27 BBS 6102 Description Figure 10 7.3 28 048 V DC Connection Diagram with OPzV Batteries Electrical Interfaces DC Output to RBS load: 3 × 150 A DC Input from Extension cabinet: 1 × 250 A 3/1551-LZA 701 6009 Uen C | 2010-10-06 Power System CLU Alarm: (1) 1 × 0.45 m, terminal block Door alarm: (1) 1 × 0.55 m, terminal block Earth Grounding points; see Figure 11: 9 × M8 RBS temperature sensor cable: 1 (1) Normally closed. To be connected to the RBS external alarms input panel. The earth grounding points of the BBS are shown in Figure 11. Figure 11 7.4 Earth Grounding Points Charging and Discharging Characteristics Charging and discharging characteristics are defined and controlled by the RBS control system. For more information, see Installing BBS 6102, Section 5 and relevant RBS documentation. 7.5 EMC The BBS 6102 complies with the following EMC requirements: • ETSI EN 301 489-1 • ETSI EN 301 489-8 • ETSI EN 301 489-23 3/1551-LZA 701 6009 Uen C | 2010-10-06 29 BBS 6102 Description 30 • ETSI EN 300 386 • FCC part 15, subpart B • ICES-003 issue 4 3/1551-LZA 701 6009 Uen C | 2010-10-06 Glossary Glossary Kg Kilogram mm Millimeter AGM Absorbent Glass Mat batteries NEMA National Electrical Manufacturers Association Ah Ampere hour OPzV Tubular plate batteries BBS Battery Backup System RBS Radio Base Station CISPR The International Special Committee on Radio Interference UL Underwrites Laboratories (US Standard) CLU Climate Unit CSA Canadian Standards Association V Volt W Watt DC Direct Current EC European Commission EMC Electromagnetic Compatibility EN European Norms ETSI European Telecommunication Standard Institute FCC Federal Communications Commission IEC International Electrical Commission ITU-T International Telecommunication Union Telecommunication Standardization Sector 3/1551-LZA 701 6009 Uen C | 2010-10-06 31 BBS 6102 Description 32 3/1551-LZA 701 6009 Uen C | 2010-10-06 Reference List Reference List [1] Installing BBS 6102, 11/1553-LZA 701 6009 [2] BBS 6102 Maintenance, 5/1541-LZA 701 6009 [3] Battery Guidelines, 1/15443-LZA 701 6009 3/1551-LZA 701 6009 Uen C | 2010-10-06 33