6020 to 6920S Tractors and SE Tractors Diagnostics TECHNICAL MANUAL 6020 to 6920S Tractors and SE Tractors Diagnostics TM4726 01NOV03 (ENGLISCH) For complete service information also see: 6020 to 6920S Tractors and SE Tractors Operation and Tests . . . . . . . . . . . . . . . . . . . 6020 to 6620 Tractors and SE Tractors Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tractors 6820, 6920 and 6920S Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Wheel Drive Axles - AS and MS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Wheel Drive Axles (700 Series) . . . . . POWERTECH Diesel Engines . . . . . . . . . . . Mechanical Fuel Injection Systems . . . . . . . Electronic Fuel Injection Systems (Level 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Fuel Injection Systems (Level 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Fuel Injection Systems (Level 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Fuel Injection Systems (Level 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternators and Starting Motors (available in English only). . . . . . . . . . . . . . . TM4741 TM4750 TM4756 CTM4687 CTM4820 CTM104 CTM207 CTM170 CTM284 CTM220 CTM331 CTM77 John Deere Werke Mannheim European Version Printed in Germany Introduction Foreword This diagnostics manual is valid for the following tractor types: 6020, 6120, 6220, 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S. SE tractors: 6020, 6120, 6220, 6320, 6420 and 6520. This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. LX24888,0000410 –19–01OCT02–1/1 TM4726 (01NOV03) 6020 to 6920S tractors 022204 PN=2 Contents 210 SECTION 210—GENERAL INFORMATION Group 05—Safety Information SECTION 211—DIAGNOSTIC TROUBLE CODES Group ATC—ATC Diagnostic Trouble Codes Group BCU—BCU Diagnostic Trouble Codes Group BIF—BIF Diagnostic Trouble Codes Group ECU—ECU Diagnostic Trouble Codes Group EPC—EPC Diagnostic Trouble Codes Group JDL—JDL Diagnostic Trouble Codes Group PLC—PLC Diagnostic Trouble Codes Group PRF—PRF Diagnostic Trouble Codes Group SFA—SFA Diagnostic Trouble Codes Group SIC—SIC Diagnostic Trouble Codes Group SSU—SSU Diagnostic Trouble Codes Group TCU—TCU Diagnostic Trouble Codes Group TEC—TEC Diagnostic Trouble Codes Group UIC—UIC Diagnostic Trouble Codes 211 212 213 SECTION 212—OBSERVABLE SYMPTOMS Group 20—Engine Group 40—Electrical System Group 50—SyncroPlus Transmission Group 51—Power Reverser Transmission Group 53—AutoPowr/IVT Transmission Group 55—PowrQuad, PowrQuad Plus and AutoQuad Transmissions Group 56—Drive Systems Group 60—Steering and Brakes Group 70—Hydraulic System Group 90—Operator’s Cab INDX SECTION 213—SYSTEM DIAGNOSTICS Group 45—Electronics All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT 2003 DEERE & COMPANY European Office Mannheim All rights reserved A John Deere ILLUSTRUCTION Manual Previous Editions Copyright 2002, 2001 TM4726 (01NOV03) i 6020 to 6920S tractors 022204 PN=1 Contents 210 211 212 213 INDX TM4726 (01NOV03) ii 6020 to 6920S tractors 022204 PN=2 210 Section 210 GENERAL INFORMATION Contents Page Group 05—Safety Information Recognize Safety Information . . . . . . . . . . . . .210-05-1 “Important” - Information . . . . . . . . . . . . . . . . .210-05-1 “Note” - Information . . . . . . . . . . . . . . . . . . . . .210-05-1 Prevent Machine Runaway . . . . . . . . . . . . . . .210-05-1 Handle Fluids Safely—Avoid Fires . . . . . . . . .210-05-2 Prevent Battery Explosions . . . . . . . . . . . . . . .210-05-2 Prepare for Emergencies. . . . . . . . . . . . . . . . .210-05-2 Prevent Acid Burns . . . . . . . . . . . . . . . . . . . . .210-05-3 Avoid High-Pressure Fluids . . . . . . . . . . . . . . .210-05-4 Service Cooling System Safely . . . . . . . . . . . .210-05-4 Remove Paint Before Welding or Heating . . . .210-05-5 Avoid Heating Near Pressurized Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210-05-5 Work In Ventilated Area . . . . . . . . . . . . . . . . .210-05-6 Wear Protective Clothing. . . . . . . . . . . . . . . . .210-05-6 Practice Safe Maintenance . . . . . . . . . . . . . . .210-05-7 Park Machine Safely . . . . . . . . . . . . . . . . . . . .210-05-7 Use Proper Lifting Equipment . . . . . . . . . . . . .210-05-8 Construct Dealer-Made Tools Safely . . . . . . . .210-05-8 Support Machine Properly . . . . . . . . . . . . . . . .210-05-8 Work in Clean Area. . . . . . . . . . . . . . . . . . . . .210-05-9 Illuminate Work Area Safely . . . . . . . . . . . . . .210-05-9 Service Machines Safely . . . . . . . . . . . . . . . . .210-05-9 Use Proper Tools . . . . . . . . . . . . . . . . . . . . .210-05-10 Service Tires Safely . . . . . . . . . . . . . . . . . . .210-05-10 Service Front-Wheel Drive Tractor Safely . . .210-05-11 Safety Information - Air Brake System. . . . . .210-05-11 Avoid Eye Contact With Radar . . . . . . . . . . .210-05-12 Keep ROPS Installed Properly . . . . . . . . . . .210-05-12 Replace Safety Signs . . . . . . . . . . . . . . . . . .210-05-12 Dispose of Waste Properly . . . . . . . . . . . . . .210-05-13 Live With Safety . . . . . . . . . . . . . . . . . . . . . .210-05-13 Safety Measures on Electronic Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210-05-14 TM4726 (01NOV03) 210-1 6020 to 6920S tractors 022204 PN=1 Contents 210 TM4726 (01NOV03) 210-2 6020 to 6920S tractors 022204 PN=2 Group 05 Safety Information 210 05 1 Recognize Safety Information T81389 Follow recommended precautions and safe operating practices. –UN–07DEC88 This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. DX,ALERT –19–29SEP98–1/1 “Important” - Information Information marked as IMPORTANT points out problems that may lead to machine damage. By following the directions given, these problems can be avoided. LX,CRA05 002885 –19–09APR92–1/1 “Note” - Information When marked with NOTE the information given is more detailed or contains restrictions to directions given previously. On the other hand useful information may be given belonging to certain instructions without being directly connected to them. LX,CRA05 002886 –19–09APR92–1/1 Prevent Machine Runaway Avoid possible injury or death from machinery runaway. TS177 NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park. –UN–11JAN89 Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. DX,BYPAS1 –19–29SEP98–1/1 TM4726 (01NOV03) 210-05-1 6020 to 6920S tractors 022204 PN=7 Safety Information Handle Fluids Safely—Avoid Fires Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. TS227 Do not store oily rags; they can ignite and burn spontaneously. –UN–23AUG88 When you work around fuel, do not smoke or work near heaters or other fire hazards. DX,FLAME –19–29SEP98–1/1 Prevent Battery Explosions Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. TS204 Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F). –UN–23AUG88 Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. DX,SPARKS –19–03MAR93–1/1 Prepare for Emergencies Be prepared if a fire starts. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. –UN–23AUG88 Keep a first aid kit and fire extinguisher handy. TS291 210 05 2 DX,FIRE2 –19–03MAR93–1/1 TM4726 (01NOV03) 210-05-2 6020 to 6920S tractors 022204 PN=8 Safety Information 210 05 3 Prevent Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. 2. 3. 4. 5. Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure. If you spill acid on yourself: –UN–23AUG88 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15—30 minutes. Get medical attention immediately. If acid is swallowed: TS203 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately. DX,POISON –19–21APR93–1/1 TM4726 (01NOV03) 210-05-3 6020 to 6920S tractors 022204 PN=9 Safety Information Avoid High-Pressure Fluids Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. X9811 Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. –UN–23AUG88 Escaping fluid under pressure can penetrate the skin causing serious injury. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. DX,FLUID –19–03MAR93–1/1 Service Cooling System Safely Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. –UN–23AUG88 Explosive release of fluids from pressurized cooling system can cause serious burns. TS281 210 05 4 DX,RCAP –19–04JUN90–1/1 TM4726 (01NOV03) 210-05-4 6020 to 6920S tractors 022204 PN=10 Safety Information 210 05 5 Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust. • Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding. • If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. • If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. TS220 Remove paint before heating: –UN–23AUG88 Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do not use a chlorinated solvent in areas where welding will take place. Do all work in an area that is well ventilated to carry toxic fumes and dust away. Dispose of paint and solvent properly. DX,PAINT –19–24JUL02–1/1 TS953 Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area. –UN–15MAY90 Avoid Heating Near Pressurized Fluid Lines DX,TORCH –19–03MAR93–1/1 TM4726 (01NOV03) 210-05-5 6020 to 6920S tractors 022204 PN=11 Safety Information Work In Ventilated Area TS220 If you do not have an exhaust pipe extension, open the doors and get outside air into the area –UN–23AUG88 Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension. DX,AIR –19–17FEB99–1/1 Wear Protective Clothing Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. –UN–23AUG88 Wear close fitting clothing and safety equipment appropriate to the job. TS206 210 05 6 Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. DX,WEAR –19–10SEP90–1/1 TM4726 (01NOV03) 210-05-6 6020 to 6920S tractors 022204 PN=12 Safety Information 210 05 7 Practice Safe Maintenance Understand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work. On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine. TS218 On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine. –UN–23AUG88 Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. DX,SERV –19–17FEB99–1/1 Park Machine Safely Lower all equipment to the ground. Stop the engine and remove the key. Disconnect the battery ground strap. Hang a "DO NOT OPERATE" tag in operator station. TS230 • • • • –UN–24MAY89 Before working on the machine: DX,PARK –19–04JUN90–1/1 TM4726 (01NOV03) 210-05-7 6020 to 6920S tractors 022204 PN=13 Safety Information Use Proper Lifting Equipment Lifting heavy components incorrectly can cause severe injury or machine damage. TS226 –UN–23AUG88 Follow recommended procedure for removal and installation of components in the manual. DX,LIFT –19–04JUN90–1/1 Construct Dealer-Made Tools Safely LX1016749 Do not weld tools unless you have the proper equipment and experience to perform the job. –UN–01JUL97 Faulty or broken tools can result in serious injury. When constructing tools, use proper, quality materials, and good workmanship. DX,SAFE,TOOLS –19–10OCT97–1/1 Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. –UN–23AUG88 Support Machine Properly TS229 210 05 8 When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator’s manual. DX,LOWER –19–24FEB00–1/1 TM4726 (01NOV03) 210-05-8 6020 to 6920S tractors 022204 PN=14 Safety Information 210 05 9 Work in Clean Area Clean work area and machine. Make sure you have all necessary tools to do your job. Have the right parts on hand. Read all instructions thoroughly; do not attempt shortcuts. T6642EJ • • • • –UN–18OCT88 Before starting a job: DX,CLEAN –19–04JUN90–1/1 TS223 Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil. –UN–23AUG88 Illuminate Work Area Safely DX,LIGHT –19–04JUN90–1/1 Service Machines Safely TS228 Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts. –UN–23AUG88 Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result. DX,LOOSE –19–04JUN90–1/1 TM4726 (01NOV03) 210-05-9 6020 to 6920S tractors 022204 PN=15 Safety Information Use Proper Tools For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. TS779 Use power tools only to loosen threaded parts and fasteners. –UN–08NOV89 Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use only service parts meeting John Deere specifications. DX,REPAIR –19–17FEB99–1/1 Service Tires Safely Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts. –UN–23AUG88 When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. TS211 210 05 10 DX,RIM –19–24AUG90–1/1 TM4726 (01NOV03) 210-05-10 6020 to 6920S tractors 022204 PN=16 Safety Information 210 05 11 L124515 When servicing front-wheel drive tractor with the rear wheels supported off the ground and rotating wheels by engine power, always support front wheels in a similar manner. Loss of electrical power or transmission/ hydraulic system pressure will engage the front driving wheels, pulling the rear wheels off the support if front wheels are not raised. Under these conditions, front drive wheels can engage even with switch in disengaged position. –UN–06AUG94 Service Front-Wheel Drive Tractor Safely LX,MFWD2 –19–01MAY91–1/1 Safety Information - Air Brake System CAUTION: Compressed air tank is pressurized! LX008009 –UN–24APR96 Always relieve pressure before working on the air brake system. Do not carry out any welding jobs on the air brake system. LX,AIRBRAKES –19–03MAR94–1/1 TM4726 (01NOV03) 210-05-11 6020 to 6920S tractors 022204 PN=17 Safety Information TS266 Radar ground speed sensor emits a very low intensity microwave signal. It will not cause any ill effects during normal use. Although intensity is low, DO NOT look directly into face of sensor while in operation, to avoid any possible eye damage. –UN–23AUG88 Avoid Eye Contact With Radar RX,SAFTY,RADAR1 –19–21SEP92–1/1 Keep ROPS Installed Properly TS212 The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused. –UN–23AUG88 Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque. DX,ROPS3 –19–03MAR93–1/1 Replace Safety Signs –UN–23AUG88 Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement. TS201 210 05 12 DX,SIGNS1 –19–04JUN90–1/1 TM4726 (01NOV03) 210-05-12 6020 to 6920S tractors 022204 PN=18 Safety Information 210 05 13 Dispose of Waste Properly Do not pour waste onto the ground, down a drain, or into any water source. TS1133 Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. –UN–26NOV90 Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer. DX,DRAIN –19–03MAR93–1/1 Live With Safety TS231 –19–07OCT88 Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields. DX,LIVE –19–25SEP92–1/1 TM4726 (01NOV03) 210-05-13 6020 to 6920S tractors 022204 PN=19 Safety Information 210 05 14 Safety Measures on Electronic Control Units CAUTION: Before installing test equipment on tractor, always shut off the engine and turn the key switch “OFF”. IMPORTANT: Do not use a test lamp on any control unit. Only use a multimeter (JT05791A). IMPORTANT: To protect electronic circuits, disconnect the battery and alternator before performing any welding on the tractor. CAUTION: Always engage the park lock when performing tests with the engine running. CAUTION: When testing is performed with the engine running, there is a risk of injury from rotating parts. LX25599,0000243 –19–01JAN01–1/1 TM4726 (01NOV03) 210-05-14 6020 to 6920S tractors 022204 PN=20 Section 211 DIAGNOSTIC TROUBLE CODES Contents 211 Page Page Group ATC—ATC Diagnostic Trouble Codes ATC 000170.03 — Sending Unit for Inside Air Temperature, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-1 ATC 000170.04 — Sending Unit for Inside Air Temperature, Short to Ground . . . . . . 211-ATC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-4 ATC 000171.03 — Sending Units for Ambient Air Temperature, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-7 ATC 000171.04 — Sending Units for Ambient Temperature, Short to Ground . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-11 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-11 ATC 000628.12 — Controller, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-15 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-15 ATC 000630.02 — Controller, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-16 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-16 ATC 000639.14 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-17 ATC 000871.03 — Refrigerant Pressure Sending Unit, Shorted Circuit. . . . . . . . . 211-ATC-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-18 ATC 000871.04 — Refrigerant Pressure Sending Unit, Grounded or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-20 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-21 ATC 000876.03 — Air-Conditioning Relay, Shorted or Open Circuit . . . . . . . . . . . . . 211-ATC-23 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-24 ATC 000876.04 — Air-Conditioning Relay, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-ATC-27 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-27 ATC 000876.10 — Compressor Clutch Engages and Disengages Too Often . . . 211-ATC-30 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-30 ATC 000876.14 — Compressor Switches Off Due to Engine Overheating . . . . . . . 211-ATC-35 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-35 ATC 000919.03 — Solar Sensor Activated . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-36 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-36 ATC 000923.03 — Driver Unit for the Fan Motors, Shorted Circuit . . . . . . . . . . . . . 211-ATC-37 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-37 ATC 000923.04 — Fan Motor Driver Unit, Grounded or Open Circuit . . . . . . . . . . . 211-ATC-40 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-40 ATC 000923.12 — Fan Motors, Malfunction . . . . . . . . . . . . . . . . . . . . . . 211-ATC-42 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-42 ATC 001079.03 — 5-volt Power Supply, Shorted or Open Circuit . . . . . . . . . . . . . 211-ATC-45 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-45 ATC 001079.04 — 5-volt Power Supply, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-ATC-47 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-47 ATC 001546.03 — Potentiometer for Position of Water Valve, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-50 ATC 001546.04 — Potentiometer for Water Valve Position, Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-52 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-53 ATC 001547.03 — Sending Units for Evaporator Core Temperature, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-55 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-56 ATC 001547.04 — Sending Unit for Evaporator Core Temperature, Short to Ground . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-58 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-58 ATC 001548.03 — Sending Unit for Actual Outlet Air Temperature, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-60 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-61 ATC 001548.04 — Sending Unit for Actual Outlet Air Temperature, Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-63 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-63 ATC 001549.03 — Water Valve Motor, Shorted Circuit. . . . . . . . . . . . . . . . . . . . 211-ATC-65 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-66 TM4726 (01NOV03) 211-1 Continued on next page 6020 to 6920S tractors 022204 PN=1 Contents 211 Page Page ATC 001549.04 — Water Valve Motor, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-ATC-68 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-69 ATC 001549.07 — Water Valve, Malfunction . . . . . . . . . . . . . . . . . . . . . . 211-ATC-71 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-72 ATC 001549.13 — Water Valve Not Calibrated . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-74 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-75 ATC 001552.03 — Temperature Control, Shorted or Open Circuit . . . . . . . . . . . . . 211-ATC-76 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-76 ATC 001552.04 — Temperature Control, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-ATC-77 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-78 ATC 001553.03 — Fan Speed Control, Shorted or Open Circuit . . . . . . . . . . . . . 211-ATC-79 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-79 ATC 001553.04 — Fan Speed Control, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-ATC-80 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-80 ATC 002000.09 — Engine Control Unit is not Transmitting any Data (Coolant Temperature) . . . . . . . . . . . . . . . . . . . . . 211-ATC-81 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-82 ATC 523848.03 — Potentiometer for Position of Air Distribution Flaps, Shorted or Open Circuit . . . . . . . . . . . . . 211-ATC-84 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-84 ATC 523848.04 — Potentiometer for Position of Air Distribution Flaps, Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-87 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-87 ATC 523848.05 — Adjusting Motor for Air Distribution, Shorted Circuit . . . . . . . . . . 211-ATC-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-90 ATC 523848.06 — Adjusting Motor for Air Distribution, Grounded Circuit . . . . . . . . 211-ATC-92 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-92 ATC 523848.07 — Air Distribution, Malfunction . . . . . . . . . . . . . . . . . . . . . . 211-ATC-94 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-95 ATC 523848.13 — Adjusting Motor for Air Distribution, Not Calibrated . . . . . . . . . . 211-ATC-97 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-97 ATC 523860.03 — Defog Sensor, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-ATC-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-99 ATC 523860.04 — Defog Sensor, Grounded Circuit . . . . . . . . . . . . . . . . . 211-ATC-101 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-101 ATC 523860.02 — Defog Sensor, Frequency out of Valid Range . . . . . . . 211-ATC-103 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-ATC-103 TM4726 (01NOV03) Group BCU—BCU Diagnostic Trouble Codes BCU 000070.31 — Handbrake Failure . . . . 211-BCU-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-1 BCU 000084.02 — Wheel Speed Sender, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-BCU-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-2 BCU 000168.16 — System Voltage Too High (Engine Running). . . . . . . . . . . . . . . . . . . 211-BCU-4 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-4 BCU 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm) . . . . 211-BCU-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-5 BCU 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm). . . . 211-BCU-6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-7 BCU 000186.02 — Rear PTO Speed Sender, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-BCU-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-8 BCU 000186.17 — Rear PTO Speed Not Registered . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-9 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-10 BCU 000190.02 — Engine Speed Sender, Circuit Fault . . . . . . . . . . . . . . . . . . . . . 211-BCU-11 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-12 BCU 000629.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-13 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-13 BCU 000639.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-13 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-13 BCU 000639.13 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-14 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-14 BCU 000639.19 — 29-bit CAN BUS, Very High Error Rate . . . . . . . . . . . . . . . . . . . 211-BCU-15 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-16 BCU 000746.31 — Differential Lock Solenoid Valve, Circuit Fault . . . . . . . . . 211-BCU-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-17 BCU 000980.07 — Rear PTO, Switch Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-19 BCU 001676.31 — Relay for LTC Coolant Pump, Circuit Fault . . . . . . . . . . . . . . . . 211-BCU-20 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-20 BCU 001882.02 — Front PTO Speed Sender, Circuit Fault . . . . . . . . . . . . . . . 211-BCU-21 211-2 Continued on next page 6020 to 6920S tractors 022204 PN=2 Contents Page Page Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-21 BCU 001882.17 — Front PTO Speed Not Registered . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-23 BCU 001893.07 — Front PTO, Switch Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-25 BCU 299780.07 — Malfunction at Turn Signal Switch . . . . . . . . . . . . . . . . . . . . . 211-BCU-26 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-27 BCU 302001.31 — INFORMATION FOR OPERATOR: 250-Hour Service . . . . . . . 211-BCU-28 BCU 302002.31 — INFORMATION FOR OPERATOR: 500-Hour Service . . . . . . . 211-BCU-28 BCU 302003.31 — INFORMATION FOR OPERATOR: 750-Hour Service . . . . . . . 211-BCU-28 BCU 302004.31 — INFORMATION FOR OPERATOR: 1500-Hour Service . . . . . . 211-BCU-28 BCU 302071.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-29 BCU 302073.31 — Rear PTO Solenoid, Circuit Fault . . . . . . . . . . . . . . . . . . . . . 211-BCU-29 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-29 BCU 302077.31 — INFORMATION FOR OPERATOR: Sit on Seat or Turn Off the Rear PTO. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-31 BCU 302080.31 — Differential Lock, Switch Error . . . . . . . . . . . . . . . . . . . . . . 211-BCU-31 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-31 BCU 302082.31 — INFORMATION FOR OPERATOR: Actuate the Front-Wheel Drive Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-33 BCU 302085.31 — Front Wheel Drive, Switch Error . . . . . . . . . . . . . . . . . . . . . . 211-BCU-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-33 BCU 302086.31 — Front-Wheel Drive Clutch Solenoid, Circuit Fault. . . . . . . . . 211-BCU-35 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-35 BCU 302087.31 — INFORMATION FOR OPERATOR: Tractor is Moving Although Handbrake is On. . . . . . . . . . . 211-BCU-36 BCU 302088.31 — INFORMATION FOR OPERATOR: Handbrake is On and a Gear is Selected . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-37 BCU 302089.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-37 BCU 302106.31 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-37 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-38 BCU 302120.31 — Front PTO Solenoid Valve, Circuit Fault . . . . . . . . . . . . . . . . 211-BCU-38 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-38 BCU 302122.31 — Air Brake Solenoid Valve, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-BCU-39 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-40 BCU 302123.31 — Forward/Reverse Switch Signal Doesn’t Match Signal of Not-Neutral Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-41 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-41 BCU 302124.31 — Alternator Relay, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-BCU-43 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-43 BCU 302131.31 — Fault in Turn Signal Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-44 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-44 BCU 302132.31 — Hazard Warning Light Fuse F03/03 and/or F03/04 Defective . . 211-BCU-45 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-46 BCU 302133.31 — Rear PTO Preselector, Switch Error . . . . . . . . . . . . . . . . . . . . . . 211-BCU-47 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-48 BCU 302134.31 — HMS Program Switch Defective . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-49 BCU 302135.31 — Rear PTO Remote Control, Switch Error Left. . . . . . . . . . . . 211-BCU-50 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-50 BCU 302136.31 — Rear PTO Remote Control, Switch Error Right . . . . . . . . . . 211-BCU-51 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-52 BCU 302139.31 — INFORMATION FOR OPERATOR: Rear PTO can now be Switched On at the Remote Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-53 BCU 302240.31 — Control Unit Connected to Wrong Wiring Harness Connector . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-54 BCU 303027.31 — Calibration of Hitch Control Unit Not Successful . . . . . . . . . . 211-BCU-55 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-56 BCU 303028.31 — Hitch Control Unit Not Calibrated . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-56 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-57 BCU 303037.03 — 5-Volt Supply Voltage Too High . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-58 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-58 BCU 303037.04 — 5-Volt Supply Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-59 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-60 BCU 303041.02 — Stepper Motor Coil 1, Open Lead . . . . . . . . . . . . . . . . . . . . . . 211-BCU-61 TM4726 (01NOV03) 211-3 Continued on next page 6020 to 6920S tractors 022204 PN=3 211 Contents 211 Page Page Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-62 BCU 303042.02 — Stepper Motor Coil 2, Open Lead. . . . . . . . . . . . . . . . . . . . . . . 211-BCU-63 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-64 BCU 303043.02 — Stepper Motor Coil 1, Circuit Fault . . . . . . . . . . . . . . . . . . . . . 211-BCU-65 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-66 BCU 303044.02 — Stepper Motor Coil 2, Circuit Fault . . . . . . . . . . . . . . . . . . . . . 211-BCU-67 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-68 BCU 303045.04 — System Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-69 BCU 303047.03 — System Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-70 BCU 303049.02 — Conflicting Signals from Quick Raise/Lower Switch and Remote Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-70 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-70 BCU 303049.03 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-72 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-72 BCU 303049.04 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-73 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-74 BCU 303051.03 — Left Draft Sender, Signal Voltage Too High . . . . . . . . . . . . 211-BCU-75 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-76 BCU 303051.04 — Left Draft Sender, Signal Voltage Too Low. . . . . . . . . . . . . 211-BCU-77 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-78 BCU 303052.03 — Right Draft Sender, Signal Voltage Too High . . . . . . . . . . . . 211-BCU-79 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-80 BCU 303052.04 — Right Draft Sender, Signal Voltage Too Low. . . . . . . . . . . . . 211-BCU-81 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-82 BCU 303053.03 — Sensitivity Potentiometer, Signal Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-83 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-84 BCU 303053.04 — Sensitivity Potentiometer, Signal Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-85 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-85 BCU 303054.03 — Hitch Height Control Potentiometer, Signal Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-87 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-87 BCU 303054.04 — Hitch Height Control Potentiometer, Signal Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-90 BCU 303055.03 — Position Sensor, Signal Voltage Too High . . . . . . . . . . . . 211-BCU-92 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-92 BCU 303055.04 — Position Sensor, Signal Voltage Too Low. . . . . . . . . . . . . 211-BCU-93 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-94 BCU 303056.03 — Raise Limit Potentiometer, Signal Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-95 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-96 BCU 303056.04 — Raise Limit Potentiometer, Signal Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-98 BCU 303057.03 — Rate-of-Drop Potentiometer, Signal Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-100 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-100 BCU 303057.04 — Rate-of-Drop Potentiometer, Signal Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-102 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-103 BCU 303058.02 — Remote Control Switch, Erroneous Signal . . . . . . . . . . . . . . . . . 211-BCU-105 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-105 BCU 303060.02 — Stepper Motor Deadband Out of Range . . . . . . . . . . . 211-BCU-107 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-107 BCU 303177.18 — Oil Temperature During Calibration Too Low . . . . . . . . . 211-BCU-109 BCU 303251.02 — Left Draft Sender, Disrupted Signal During Calibration . . . 211-BCU-109 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-110 BCU 303251.03 — Left Draft Sender, Signal Voltage Too High During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-111 BCU 303251.04 — Left Draft Sender, Signal Voltage Too Low During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-111 BCU 303252.02 — Right Draft Sender, Disrupted Signal During Calibration . . . 211-BCU-111 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-BCU-112 BCU 303252.03 — Right Draft Sender, Signal Voltage Too High During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-113 BCU 303252.04 — Right Draft Sender, Signal Voltage Too Low During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-113 TM4726 (01NOV03) 211-4 Continued on next page 6020 to 6920S tractors 022204 PN=4 Contents Page Page BCU 303255.03 — Position Sender, Signal Voltage Too High During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-114 BCU 303255.04 — Position Sender, Signal Voltage Too Low During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-114 BCU 303260.16 — Stepper Motor Raising Deadband Above Valid Range During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-115 BCU 303260.18 — Stepper Motor Raising Deadband Below Valid Range During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-115 BCU 303261.16 — Stepper Motor Lowering Deadband Above Valid Range During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-116 BCU 303261.18 — Stepper Motor Lowering Deadband Below Valid Range During Calibration . . . . . . . . . . . . . . . . . . . . . . 211-BCU-116 BIF 000127.00 — Transmission Oil Pressure Low. . . . . . . . . . . . . . . . . . . . . . 211-BIF-24 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-24 BIF 000167.16 — D+ Voltage High (Engine Running) . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-26 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-27 BIF 000167.17 — D+ Voltage Too Low (Engine Speed Over 1500 rpm) . . . . . . . . 211-BIF-28 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-28 BIF 000167.18 — D+ Voltage Too Low (Engine Speed Up to 1500 rpm) . . . . . . . 211-BIF-30 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-30 BIF 000168.16 — System Voltage Too High (Engine Running). . . . . . . . . . . . . . . . . . . 211-BIF-31 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-32 BIF 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm) . . . . 211-BIF-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-33 BIF 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm). . . . 211-BIF-35 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-35 BIF 000177.00 — Transmission Oil Temperature Very High . . . . . . . . . . . . . . 211-BIF-37 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-37 BIF 000177.03 — Transmission Oil Temperature Sender, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-40 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-40 BIF 000177.04 — Transmission Oil Temperature Sender, Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-42 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-42 BIF 000177.16 — Transmission Oil Temperature High . . . . . . . . . . . . . . . . . . 211-BIF-44 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-44 BIF 000186.16 — INFORMATION FOR OPERATOR: Warning, Rear PTO Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-47 BIF 000190.02 — No Signal From Engine Speed Sender . . . . . . . . . . . . . . . . . . . . . 211-BIF-47 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-47 BIF 000628.02 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-49 BIF 000639.02 — 29-Bit CAN BUS, Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-50 BIF 301141.31 — INFORMATION FOR OPERATOR: Switch Off Worklights While Driving on Road . . . . . . . . . . . . . . . 211-BIF-51 Group BIF—BIF Diagnostic Trouble Codes BIF 000096.03 — Fuel Gauge Sender, Shorted or Open Circuit . . . . . . . . . . . . . . . 211-BIF-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-1 BIF 000096.04 — Fuel Gauge Sender, Grounded Circuit . . . . . . . . . . . . . . . . . . . . 211-BIF-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-3 BIF 000096.17 — Low Fuel Level . . . . . . . . . 211-BIF-4 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-5 BIF 000100.00 — Engine Oil Pressure Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-7 BIF 000107.16 — Engine Air Cleaner Clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-8 BIF 000110.00 — Coolant Temperature Very High. . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-9 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-10 BIF 000110.03 — Coolant Temperature Sender, Short or Open Circuit . . . . . . . . . 211-BIF-12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-13 BIF 000110.04 — Coolant Temperature Sender, Short to Ground . . . . . . . . . . . . . 211-BIF-15 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-15 BIF 000110.16 — Coolant Temperature High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-17 BIF 000126.15 — Hydraulic Oil Filter Dirty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-19 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-20 BIF 000126.16 — Transmission/Hydraulic Oil Filter Dirty . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-22 TM4726 (01NOV03) 211-5 Continued on next page 6020 to 6920S tractors 022204 PN=5 211 Contents 211 Page Page BIF 301143.31 — INFORMATION FOR OPERATOR: Preheat Time Remaining . . . . . . . . . . . . . . . . . . . . . . . . 211-BIF-52 ECU 000105.03 — Manifold Air Temperature Input Voltage High . . . . . . 211-ECU-53 ECU 000105.04 — Manifold Air Temperature Input Voltage Low . . . . . . . 211-ECU-55 ECU 000105.16 — Manifold Air Temperature Moderately High. . . . . . . . . . . . . . . . . . . 211-ECU-57 ECU 000110.00 — Engine Coolant Temperature Extremely High . . . . . . . . . 211-ECU-59 ECU 000110.03 — Engine Coolant Temperature Input Voltage High . . . . . . 211-ECU-62 ECU 000110.04 — Engine Coolant Temperature Input Voltage Low . . . . . . . 211-ECU-66 ECU 000110.15 — Engine Coolant Temperature Slightly High . . . . . . . . . . . 211-ECU-70 ECU 000110.16 — Engine Coolant Temperature Moderately High . . . . . . . . 211-ECU-73 ECU 000158.17 — ECU Power Down Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-76 ECU 000160.02 — Wheel Speed Sensor Input Noise . . . . . . . . . . . . . . . . . . . . . . 211-ECU-79 ECU 000174.00 — Fuel Temperature Extremely High . . . . . . . . . . . . . . . . . . . 211-ECU-81 ECU 000174.03 — Fuel Temperature Input Voltage High . . . . . . . . . . . . . . . . . . . . . 211-ECU-82 ECU 000174.04 — Fuel Temperature Input Voltage Low. . . . . . . . . . . . . . . . . . . . . . 211-ECU-84 ECU 000174.15 — Fuel Temperature Slightly High . . . . . . . . . . . . . . . . . . . . . 211-ECU-86 ECU 000174.16 — Fuel Temperature Moderately High. . . . . . . . . . . . . . . . . . . 211-ECU-87 ECU 000174.31 — Fuel Temperature Sensor Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-90 ECU 000189.00 — Engine Speed Derate . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-91 ECU 000190.00 — Engine Racing Excessively . . . . . . . . . . . . . . . . . . . . . . 211-ECU-93 ECU 000190.02 — Engine Speed Input Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-96 ECU 000190.16 — Engine Speed Slightly High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-97 ECU 000611.03 — Electronic Injector Wiring Shorted To Power Source. . . . . 211-ECU-100 ECU 000611.04 — Electronic Injector Wiring Shorted To Ground . . . . . . . . . . 211-ECU-102 ECU 000620.03 — Sensor Supply 2 Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-104 ECU 000620.04 — Sensor Supply 2 Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-106 ECU 000627.01 — Electronic Injector Supply Voltage Problem . . . . . . . . . . . . . . . . . 211-ECU-108 Group ECU—ECU Diagnostic Trouble Codes ECU 000028.03 — Cruise Control Potentiometer Input Voltage High . . . . . . 211-ECU-1 ECU 000028.04 — Cruise Control Potentiometer Input Voltage Low . . . . . . . 211-ECU-5 ECU 000029.03 — Hand Throttle Potentiometer Input Voltage High . . . . . . 211-ECU-9 ECU 000029.04 — Hand Throttle Potentiometer Input Voltage Low . . . . . . 211-ECU-13 ECU 000084.31 — Vehicle Speed Mismatch . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-17 ECU 000091.03 — Accelerator Pedal Potentiometer Input Voltage High . . . . . 211-ECU-19 ECU 000091.04 — Accelerator Pedal Potentiometer Input Voltage Low . . . . . . 211-ECU-23 ECU 000091.07 — Hand Throttle or Accelerator Pedal Not Calibrated Correctly . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-26 ECU 000091.13 — Hand Throttle or Accelerator Pedal, Calibration Interrupted . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-27 ECU 000094.01 — Fuel Supply Pressure Extremely Low . . . . . . . . . . . . . . . . . . . . 211-ECU-28 ECU 000094.03 — Fuel Supply Pressure Input Voltage High . . . . . . . . . . . . . . . . . 211-ECU-29 ECU 000094.04 — Fuel Supply Pressure Input Voltage Low . . . . . . . . . . . . . . . . . 211-ECU-31 ECU 000094.10 — Fuel Rail Pressure Loss Detected . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-33 ECU 000094.13 — Fuel Rail Pressure Higher Than Expected . . . . . . . . . . . . . . . . . . . 211-ECU-35 ECU 000094.17 — Fuel Rail Pressure Not Developed . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-37 ECU 000094.18 — Fuel Supply Pressure Moderately Low . . . . . . . . . . . . . . . . . . . 211-ECU-38 ECU 000097.03 — Input Voltage from Water-in-Fuel Sensor High. . . . . . . . . . . 211-ECU-39 ECU 000097.04 — Input Voltage from Water-in-Fuel Sensor Low . . . . . . . . . . . 211-ECU-41 ECU 000097.16 — Water in Fuel Detected . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-43 ECU 000100.01 — Engine Oil Pressure Extremely Low . . . . . . . . . . . . . . . . . . . . 211-ECU-45 ECU 000100.03 — Engine Oil Pressure Input Voltage High . . . . . . . . . . . . . . . . . . . . . 211-ECU-47 ECU 000100.04 — Engine Oil Pressure Input Voltage Low. . . . . . . . . . . . . . . . . . . . . . 211-ECU-49 ECU 000100.18 — Engine Oil Pressure Moderately Low . . . . . . . . . . . . . . . . . . . 211-ECU-51 TM4726 (01NOV03) 211-6 Continued on next page 6020 to 6920S tractors 022204 PN=6 Contents Page Page ECU 000627.04 — ECU Unswitched Power Missing . . . . . . . . . . . . . . . . . . . 211-ECU-109 ECU 000629.13 — ECU Error. . . . . . . . . 211-ECU-110 ECU 000629.19 — ECU to Pump Communication Error . . . . . . . . . . . . . . 211-ECU-113 ECU 000632.02 — Fuel Shutoff Error . . . 211-ECU-114 ECU 000632.05 — Fuel Shutoff Non-Functional . . . . . . . . . . . . . . . . . . 211-ECU-115 ECU 000636.02 — Pump Position Sensor Input Noise . . . . . . . . . . . . . . . . . . . . . 211-ECU-116 ECU 000636.08 — Pump Position Sensor Input Missing . . . . . . . . . . . . . . . . . . . . 211-ECU-118 ECU 000636.10 — Pump Position Sensor Input Pattern Error . . . . . . . . . . . . . . . . 211-ECU-120 ECU 000637.02 — Crank Position Input Noise . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-122 ECU 000637.07 — Crank Position/Pump Position Timing Moderately Out of Sync . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-125 ECU 000637.08 — Crank Position Input Missing . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-127 ECU 000637.10 — Crank Position Input Pattern Error . . . . . . . . . . . . . . . . . . . . 211-ECU-129 ECU 000651.05 — Cylinder No. 1 EI Circuit Open . . . . . . . . . . . . . . . . . . . . 211-ECU-132 ECU 000651.06 — Cylinder No. 1 EI Circuit Shorted . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-134 ECU 000651.07 — Cylinder No. 1 EI Fuel Delivery Failure . . . . . . . . . . . . . . . . . . 211-ECU-136 ECU 000652.05 — Cylinder No. 2 EI Circuit Open . . . . . . . . . . . . . . . . . . . . 211-ECU-138 ECU 000652.06 — Cylinder No. 2 EI Circuit Shorted . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-140 ECU 000652.07 — Cylinder No. 2 EI Fuel Delivery Failure . . . . . . . . . . . . . . . . . . 211-ECU-142 ECU 000653.05 — Cylinder No. 3 EI Circuit Open . . . . . . . . . . . . . . . . . . . . 211-ECU-144 ECU 000653.06 — Cylinder No. 3 EI Circuit Shorted . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-146 ECU 000653.07 — Cylinder No. 3 EI Fuel Delivery Failure . . . . . . . . . . . . . . . . . . 211-ECU-148 ECU 000654.05 — Cylinder No. 4 EI Circuit Open . . . . . . . . . . . . . . . . . . . . 211-ECU-150 ECU 000654.06 — Cylinder No. 4 EI Circuit Shorted . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-152 ECU 000654.07 — Cylinder No. 4 EI Fuel Delivery Failure . . . . . . . . . . . . . . . . . . 211-ECU-154 ECU 000655.05 — Cylinder No. 5 EI Circuit Open . . . . . . . . . . . . . . . . . . . . 211-ECU-156 ECU 000655.06 — Cylinder No. 5 EI Circuit Shorted . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-158 ECU 000655.07 — Cylinder No. 5 EI Fuel Delivery Failure . . . . . . . . . . . . . . . . . . 211-ECU-160 ECU 000656.05 — Cylinder No. 6 EI Circuit Open . . . . . . . . . . . . . . . . . . . . 211-ECU-162 ECU 000656.06 — Cylinder No. 6 EI Circuit Shorted . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-164 ECU 000656.07 — Cylinder No. 6 EI Fuel Delivery Failure . . . . . . . . . . . . . . . . . . 211-ECU-166 ECU 000676.03 — Glow Plug Relay Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-168 ECU 000676.05 — Glow Plug Relay Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-170 ECU 000729.03 — Inlet Air Heater Signal High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-172 ECU 000729.05 — Inlet Air Heater Signal Low . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-174 ECU 000810.02 — Calculated Vehicle Speed Input Signal Noise . . . . . . . . . . 211-ECU-176 ECU 000898.09 — Engine Speed or Torque Message Invalid. . . . . . . . . . . . . . . . . . 211-ECU-178 ECU 000931.02 — Pump Current Instability . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-180 ECU 000931.03 — Pump Current Feedback Input Voltage High. . . . . . . . 211-ECU-181 ECU 000931.04 — Pump Current Feedback Input Voltage Low . . . . . . . . 211-ECU-182 ECU 000931.15 — Pump Current Out of Range (Engine OFF) . . . . . . . . . . . . . . 211-ECU-183 ECU 000931.31 — Pump Current Not Controllable . . . . . . . . . . . . . . . . . . . . . 211-ECU-184 ECU 001041.02 — Start Signal Missing . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-185 ECU 001041.03 — Start Signal Always Active . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-186 ECU 001069.02 — Tire Size Error . . . . . 211-ECU-186 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-187 ECU 001069.09 — Tire Size Invalid . . . . 211-ECU-188 ECU 001069.31 — Tire Size Error . . . . . 211-ECU-190 ECU 001076.00 — Pump Control Valve Closure Too Long . . . . . . . . . . . . . . . . 211-ECU-192 ECU 001076.01 — Pump Control Valve Closure Too Short . . . . . . . . . . . . . . . . 211-ECU-194 ECU 001076.02 — Pump Detected Defect . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-196 ECU 001076.03 — Pump Solenoid Current High . . . . . . . . . . . . . . . . . . . . 211-ECU-197 ECU 001076.05 — Pump Solenoid Circuit Open . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-199 ECU 001076.06 — Pump Solenoid Circuit Severely Shorted . . . . . . . . . . . . . . . . . 211-ECU-201 ECU 001076.07 — Pump Control Valve Closure Not Detected . . . . . . . . . . . . . 211-ECU-203 TM4726 (01NOV03) 211-7 Continued on next page 6020 to 6920S tractors 022204 PN=7 211 Contents 211 Page Page ECU 001076.10 — Pump Solenoid Circuit Moderately Shorted . . . . . . . . . . . . . . . 211-ECU-205 ECU 001076.13 — Current Drop - Time Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-207 ECU 001077.07 — Attempting to Fuel Without Command . . . . . . . . . . . . . . . . 211-ECU-208 ECU 001077.11 — Pump Supply Voltage Out Of Range . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-209 ECU 001077.12 — Pump Self-Test Error . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-210 ECU 001077.19 — Communication Error between ECU and Pump Detected . . . 211-ECU-211 ECU 001077.31 — Pump Initiated Engine Protection . . . . . . . . . . . . . . . . . . . . . . 211-ECU-212 ECU 001078.07 — ECU/Pump Timing Moderately Out of Sync . . . . . . . . . . . . 211-ECU-213 ECU 001078.11 — ECU/Pump Engine Speed Out of Sync . . . . . . . . . . . . . . . 211-ECU-214 ECU 001078.31 — ECU/Pump Timing Extremely Out of Sync . . . . . . . . . . . . . 211-ECU-215 ECU 001079.03 — Sensor Supply 1 Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-216 ECU 001079.04 — Sensor Supply 1 Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-220 ECU 001080.03 — Sensor Supply 2 Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-224 ECU 001080.04 — Sensor Supply 2 Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-226 ECU 001347.03 — Pump Control Valve Current High . . . . . . . . . . . . . . . . . . . . 211-ECU-228 ECU 001347.05 — Pump Control Valve Current Mismatch . . . . . . . . . . . . . . . . 211-ECU-230 ECU 001347.07 — Fuel Rail Pressure Control Error . . . . . . . . . . . . . . . . . . . . 211-ECU-232 ECU 001485.02 — Pump Power Relay Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-233 ECU 001569.31 — Fuel Derate. . . . . . . . 211-ECU-234 ECU 002000.06 — Internal ECU Failure . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-236 ECU 002000.13 — Security Violation . . . 211-ECU-237 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-237 EPC 000639.13 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-5 EPC 000639.19 — 29-bit CAN BUS, Very High Error Rate . . . . . . . . . . . . . . . . . . . . 211-EPC-6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-6 EPC 306014.02 — Clutch Pedal Potentiometer, Incorrect Voltage Ratio at Channel 1 and 2 . . . . . . . . . . . . . . . . . 211-EPC-7 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-7 EPC 306015.03 — Clutch Pedal Potentiometer, Voltage at Channel 1 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-9 EPC 306016.04 — Clutch Pedal Potentiometer, Voltage at Channel 1 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-10 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-11 EPC 306020.31 — Control Unit, Wrong Input Value . . . . . . . . . . . . . . . . . . . . . . 211-EPC-12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-12 EPC 306025.31 — Transmission Enable Relay, Circuit Fault . . . . . . . . . . . . . . . . 211-EPC-13 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-14 EPC 306026.31 — Reverse Drive Lever Detent Coil, Circuit Fault . . . . . . . . . . . . 211-EPC-15 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-16 EPC 306027.31 — Reverse Solenoid, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-17 EPC 306028.31 — Forward Solenoid, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-19 EPC 306033.14 — Proportional Enable Solenoid, Circuit Fault . . . . . . . . . . . . . . 211-EPC-20 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-21 EPC 306034.31 — Proportional Enable Solenoid Valve Opened by Mistake . . . . 211-EPC-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-23 EPC 306035.31 — Proportional Enable Solenoid Valve Closed by Mistake . . . . . 211-EPC-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-25 EPC 306039.31 — Park Lock Switch Signal and Signal from Forward or Reverse Switch Simultaneously Active. . . . . . . . . 211-EPC-27 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-28 EPC 306040.31 — Not-Neutral Switch Closed by Mistake . . . . . . . . . . . . . . . . . 211-EPC-29 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-30 EPC 306041.31 — Forward and Reverse Switches Closed at Same Time . . . . . . . 211-EPC-31 Group EPC—EPC Diagnostic Trouble Codes EPC 000158.04 — System Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-1 EPC 000629.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-3 EPC 000639.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-4 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-4 TM4726 (01NOV03) 211-8 Continued on next page 6020 to 6920S tractors 022204 PN=8 Contents Page Page Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-32 EPC 306042.31 — Forward Switch Closed and Not-Neutral Switch Open . . . . . . . . 211-EPC-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-33 EPC 306043.31 — Reverse Switch Closed and Not-Neutral Switch Open . . 211-EPC-34 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-35 EPC 306046.31 — Neutral Switch in Reverse Drive Lever Closed During Initialization . . . . . . . . . . . . . . . . . . . . . . 211-EPC-36 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-36 EPC 306050.03 — Transmission Enable Pressure Too High. . . . . . . . . . . . . . . . . 211-EPC-38 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-39 EPC 306051.04 — Transmission Enable Pressure Too Low . . . . . . . . . . . . . . . . . 211-EPC-41 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-41 EPC 306053.31 — Clutch Pedal Potentiometer is Defective . . . . . . . . . . . 211-EPC-44 EPC 306054.31 — Clutch Pedal Switch Opened by Mistake . . . . . . . . . . . . . . . . 211-EPC-44 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-45 EPC 306055.31 — Come-Home Operation Activated . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-46 EPC 306056.31 — Forward/Reverse Switch Activated During Initialization . . . 211-EPC-46 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-47 EPC 306057.31 — Faulty Transmission Enable Signal . . . . . . . . . . . . . . . . . . . . 211-EPC-48 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-49 EPC 306058.31 — Ground Speed Registered During Calibration . . . . . . . . . . . . . . . . . 211-EPC-51 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-51 EPC 306059.31 — Excessively High Transmission Speed During Calibration . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-53 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-53 EPC 306060.31 — Engine Control Unit or Basic Control Unit has Stopped Transmitting Data (Engine Speed) . . . . . 211-EPC-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-55 EPC 306061.31 — Transmission Speed Too Low . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-59 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-60 EPC 306063.14 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-61 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-61 EPC 306065.14 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-62 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-62 EPC 306069.14 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-63 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-63 EPC 306070.03 — Upshift/Downshift Switch, Short Circuit. . . . . . . . . . . . . . . . . . . . . . 211-EPC-64 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-64 EPC 306071.03 — Power/ECO Mode Switch or Auto Mode Switch, Shorted Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-66 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-67 EPC 306080.31 — Auto-Mode Potentiometer, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-69 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-69 EPC 306102.31 — Power/ECO Mode Indicator Light, Circuit Fault . . . . . . . . . . 211-EPC-71 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-71 EPC 306111.31 — K1 Solenoid Valve, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-73 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-73 EPC 306112.31 — K2 and/or K3 Solenoid Valve or Solenoid 1 and/or Solenoid 2, Circuit Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-74 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-75 EPC 306120.09 — Basic Control Unit has Stopped Transmitting Data (Transmission Output Speed). . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-79 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-80 EPC 306121.09 — Engine Control Unit or Basic Control Unit has Stopped Transmitting Data (Engine Speed) . . . . . 211-EPC-84 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-85 EPC 306122.09 — Engine Control Unit has Stopped Transmitting Data (Hand Throttle/Accelerator Pedal). . . . . . . . . . . 211-EPC-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-90 EPC 306123.09 — Basic Control Unit has Stopped Transmitting Data (Engine Operating Hours) . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-95 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-95 EPC 306240.31 — Control Unit Connected to Wrong Harness Connector . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-99 TM4726 (01NOV03) Group JDL—JDL Diagnostic Trouble Codes JDL 298887.31 — Control Unit Configuration and Machine PIN Conflict . . . . . . . . . . . . . . . . . . . . . . . . . . 211-JDL-1 JDL 298886.31 — Control Unit Power Limit Exceeded . . . . . . . . . . . . . . . . . . . . . . . . 211-JDL-2 JDL 298885.31 — Control Unit Memory Capacity Exceeded . . . . . . . . . . . . . . . . . 211-JDL-3 JDL 298883.31 — CAN Bus Fault . . . . . . . 211-JDL-4 211-9 Continued on next page 6020 to 6920S tractors 022204 PN=9 211 Contents 211 Page Page JDL 001542.04 — Control Unit Voltage Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-JDL-5 JDL 000629.12 — Control Unit Fault . . . . . 211-JDL-6 JDL 000964.13 — Invalid Time / Date . . . . 211-JDL-7 JDL 298876.31 — Machine Data Configuration Fault 1 . . . . . . . . . . . . . . . . 211-JDL-8 JDL 298875.31 — Machine Data Configuration Fault 2 . . . . . . . . . . . . . . . . 211-JDL-9 JDL 298874.31 — Machine Data Configuration Fault 3 . . . . . . . . . . . . . . . 211-JDL-10 JDL 298873.31 — Machine Data Configuration Fault 4 . . . . . . . . . . . . . . . 211-JDL-11 JDL 298872.31 — Machine Data Configuration Fault 5 . . . . . . . . . . . . . . . 211-JDL-12 JDL 298882.31 — GPS Lock Fault . . . . . . 211-JDL-13 JDL 298881.18 — GPS Lock Lost. . . . . . . 211-JDL-14 JDL 299620.31 — GPS Antenna / Cable Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-JDL-15 JDL 298880.31 — Call Unanswered . . . . . 211-JDL-16 JDL 299616.31 — Call Disconnected . . . . 211-JDL-17 JDL 298879.31 — Cellular Signal Weak or No Service. . . . . . . . . . . . . . . . . . . . . . . 211-JDL-18 JDL 299615.31 — Cellular Data Bit Error Rate too High . . . . . . . . . . . . . . . . . . . . 211-JDL-19 JDL 299619.31 — Cellular Personal Identification Number Blocked . . . . . . . . 211-JDL-20 JDL 299618.31 — Communications Service Identification Module Fault . . . . 211-JDL-21 JDL 298878.31 — Line Busy. . . . . . . . . . . 211-JDL-22 JDL 299617.31 — Data Exchange Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-JDL-23 JDL 298877.31 — Modem Fault . . . . . . . . 211-JDL-24 JDL 299614.31 — Data Upload Fault . . . . 211-JDL-25 JDL 299613.31 — Data Download Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-JDL-26 PLC 328012.31 — Transmission Output Speed sender, Open or Shorted Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-7 PLC 328016.31 — Park Lock Pressure Sender, Shorted Circuit . . . . . . . . . . . . . . 211-PLC-7 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-8 PLC 328017.31 — Park Lock Pressure Sender, Grounded or Open Circuit . . . . . 211-PLC-9 PLC 328020.31 — Park Lock Solenoid Valve, Grounded or Shorted Circuit . . . . 211-PLC-10 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-10 PLC 328021.31 — Park Lock Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-PLC-12 PLC 328030.31 — Transmission Control Unit has Stopped Transmitting Data . . . 211-PLC-12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-13 PLC 328040.31 — System Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-15 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-16 PLC 328050.31 — Park Lock Alarm, Open or Shorted Circuit at Supply Line . . . . . . 211-PLC-17 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-18 PLC 328051.31 — Park Lock Alarm, Shorted Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-19 PLC 328061.31 — Signals Received from Reverse Drive Lever Do Not Match the CAN BUS Command from the TCU . . . . 211-PLC-19 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-20 PLC 328101.31 — Power Supply to Park Lock Pressure Sender, Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-23 PLC 328102.31 — Power Supply to Park Lock Pressure Sender, Shorted Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-24 PLC 328106.31 — Controller, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-25 PLC 328240.31 — Controller Connected to Wrong Wiring Harness Connector . . . 211-PLC-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-26 Group PLC—PLC Diagnostic Trouble Codes PLC 000629.12 — Controller, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-1 PLC 000639.12 — Controller, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-2 PLC 000639.13 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-3 PLC 000639.19 — 29-bit CAN BUS, Very High Error Rate . . . . . . . . . . . . . . . . . . . . 211-PLC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-4 PLC 328010.31 — Transmission Output Speed Sender, Grounded Circuit . . . . . . . 211-PLC-4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PLC-5 TM4726 (01NOV03) Group PRF—PRF Diagnostic Trouble Codes PRF 000629.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PRF-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-PRF-1 PRF 000639.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-PRF-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-PRF-1 PRF 000639.13 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . . 211-PRF-2 211-10 Continued on next page 6020 to 6920S tractors 022204 PN=10 Contents Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . PRF 000639.19 — 29-bit CAN BUS, Very High Error Rate . . . . . . . . . . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . PRF 100177.19 — Key Error . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . Page Page 211-PRF-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-19 SFA 324047.05 — Solenoid Y11, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-SFA-20 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-20 SFA 324048.31 — Up is Commanded by the Cab Suspension Control Unit, but the Cab Moves Down . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-21 SFA 324049.31 — Down is Commanded by the Cab Suspension Control Unit, but the Cab Moves Up. . . . . . . . . . . . . . . . . 211-SFA-23 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-24 SFA 324050.31 — Axle Moves Down Although Commanded by SFA to Move Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-26 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-26 SFA 324051.31 — Axle Moves Up Although Commanded by SFA to Move Down . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-28 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-28 SFA 324052.31 — Low Engine Speed Low (after Engine Start). . . . . . . . . . . . . 211-SFA-30 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-30 SFA 324053.31 — Low Engine Speed (During Operation) . . . . . . . . . . . . . . . . . 211-SFA-31 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-32 SFA 324060.31 — No Axle Movement During Calibration Although Command Was Given. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-34 SFA 324061.31 — No Axle Movement During Operation Although Command Was Given. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-36 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-36 SFA 324062.31 — No Axle Movement During Travel Although Command Was Given. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-38 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-39 SFA 324063.31 — No Cab Movement During Calibration Although Command Was Given. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-41 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-41 SFA 324064.31 — No Cab Movement During Operation Although Command Was Given. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-43 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-43 SFA 324065.31 — No Cab Movement During Travel Although Command Was Given. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-45 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-45 211-PRF-4 211-PRF-4 211-PRF-6 211-PRF-6 Group SFA—SFA Diagnostic Trouble Codes SFA 000629.12 — Control Unit, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-1 SFA 000639.12 — Control Unit, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-1 SFA 000639.13 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-2 SFA 000639.19 — 29-bit CAN BUS, Very High Error Rate . . . . . . . . . . . . . . . . . . . . 211-SFA-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-4 SFA 324025.13 — Suspended Front Axle Control Unit (SFA) Incorrectly Calibrated . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-5 SFA 324026.13 — Suspended Front Axle Control Unit Not Calibrated . . . . . . . . . . . 211-SFA-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-8 SFA 324027.13 — Suspended Cab Control Unit Not Calibrated Correctly . . . . 211-SFA-9 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-9 SFA 324028.13 — Suspended Cab Control Unit Not Calibrated . . . . . . . . . . 211-SFA-12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-12 SFA 324040.04 — Solenoid Y42, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-SFA-13 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-13 SFA 324041.05 — Solenoid Y42, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-SFA-14 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-14 SFA 324042.04 — Solenoid Y43, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-SFA-15 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-15 SFA 324043.05 — Solenoid Y43, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-SFA-16 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-16 SFA 324044.04 — Solenoid Y10, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-SFA-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-17 SFA 324045.05 — Solenoid Y10, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-SFA-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-18 SFA 324046.04 — Solenoid Y11, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-SFA-19 TM4726 (01NOV03) 211-11 Continued on next page 6020 to 6920S tractors 022204 PN=11 211 Contents 211 Page Page SFA 324066.03 — Power Supply to TLS Position Sensor, Shorted Circuit . . . . . . 211-SFA-47 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-47 SFA 324067.04 — Power Supply to TLS Position Sensor, Grounded or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-48 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-49 SFA 324068.13 — TLS Position Sensor, Signal Voltage Too Low During Downward Movement . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-50 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-51 SFA 324069.13 — TLS Position Sensor, Signal Voltage Too High (Lowered Fully) . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-52 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-53 SFA 324070.13 — TLS Position Sensor, Signal Voltage Too High During Upward Movement . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-55 SFA 324071.13 — TLS Position Sensor, Signal Voltage Too Low (Raised Fully) . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-56 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-57 SFA 324072.13 — TLS Position Sensor, Signal Voltage Out of Range When in Mid-Position. . . . . . . . . . . . . . . . . . . . . . 211-SFA-58 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-59 SFA 324073.03 — Power Supply to Cab Position Sensor, Shorted Circuit . . . . . . 211-SFA-60 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-61 SFA 324074.04 — Power Supply to Cab Position Sensor, Grounded or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-62 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-63 SFA 324075.13 — Cab Position Sensor, Signal Voltage Too Low During Downward Movement . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-64 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-65 SFA 324076.13 — Cab Position Sensor, Signal Voltage Too High (Lowered Fully) . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-66 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-67 SFA 324077.13 — Cab Position Sensor, Signal Voltage Too High During Upward Movement . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-68 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-69 SFA 324078.13 — Cab Position Sensor, Signal Voltage Too Low (Raised Fully) . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-70 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-71 SFA 324079.13 — Cab Position Sensor, Signal Voltage Out of Range When in Mid-Position. . . . . . . . . . . . . . . . . . . . . . 211-SFA-72 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-72 SFA 324080.09 — Engine Control Unit or Basic Control Unit has Stopped Sending Data (Engine Speed) . . . . . . . . . . . . . . . 211-SFA-74 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-74 SFA 324081.09 — Basic Control Unit has Stopped Sending Data (Travel Speed). . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-80 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-80 SFA 324082.09 — Engine Control Unit or Basic Control Unit Sends No Data While Tractor Is Moving (Engine Speed) . . . . . 211-SFA-84 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-84 SFA 324106.31 — Control Unit, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-90 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-90 SFA 324240.31 — Control Unit Connected to Wrong Harness Connector . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-90 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SFA-91 TM4726 (01NOV03) Group SIC—SIC Diagnostic Trouble Codes SIC 000629.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-1 SIC 000639.12 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-1 SIC 000639.13 — 29-bit CAN BUS, High Error Rate . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-3 SIC 000639.19 — 29-bit CAN BUS, Very High Error Rate . . . . . . . . . . . . . . . . . . . . .211-SIC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-4 SIC 334001.09 — ECU or BCU is/are Not Sending Any Data (Engine Speed) . . . . . .211-SIC-4 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-5 SIC 334002.09 — BCU Is Not Transmitting Any Data (Engine Operating Hours) . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-9 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-10 SIC 334003.09 — Transmission Control Unit or BIF is/are Not Sending Any Data (Hydraulic Oil Temperature). . . . . . . . . . . 211-SIC-12 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-13 SIC 334010.01 — Hydraulic Oil Temperature Too Low . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-17 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-18 SIC 334028.14 — Control Unit Not Calibrated . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-22 211-12 Continued on next page 6020 to 6920S tractors 022204 PN=12 Contents Page Page SIC 334041.31 — E-ICV No.1, Potentiometer at Multi-Function Lever Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-23 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-23 SIC 334042.31 — E-ICV No.2, Potentiometer at Multi-Function Lever Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-24 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-25 SIC 334043.31 — E-ICV No.3, Potentiometer at Multi-Function Lever Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-26 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-27 SIC 334044.31 — E-SCV No.1, Potentiometer at Control Lever Faulty . . .211-SIC-28 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-29 SIC 334045.31 — E-SCV No.2, Potentiometer at Control Lever Faulty . . .211-SIC-30 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-31 SIC 334046.31 — E-SCV No.3, Potentiometer at Control Lever Faulty . . .211-SIC-32 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-33 SIC 334047.31 — E-SCV No.4, Potentiometer at Control Lever Faulty . . .211-SIC-34 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-35 SIC 334051.31 — E-ICV No.1, Switch at Multi-Function Lever Faulty . . . . . . . . . . .211-SIC-36 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-37 SIC 334052.31 — E-ICV No.2, Switch at Multi-Function Lever Faulty . . . . . . . . . . .211-SIC-38 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-38 SIC 334053.31 — E-ICV No.3, Switch at Multi-Function Lever Faulty . . . . . . . . . . .211-SIC-39 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-39 SIC 334054.31 — E-SCV No.1, Switch at Control Lever Faulty . . . . . . . . . . . . . . . .211-SIC-40 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-41 SIC 334055.31 — E-SCV No.2, Switch at Control Lever Faulty . . . . . . . . . . . . . . . .211-SIC-42 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-42 SIC 334056.31 — E-SCV No.3, Switch at Control Lever Faulty . . . . . . . . . . . . . . . .211-SIC-43 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-43 SIC 334057.31 — E-SCV No.4, Switch at Control Lever Faulty . . . . . . . . . . . . . . . .211-SIC-44 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-45 SIC 334059.31 — 5-volt Power Supply is Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-46 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-46 SIC 334060.14 — E-ICV, Transport Lock Switch is Faulty . . . . . . . . . . . . . . . . . . . .211-SIC-48 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-48 SIC 334061.14 — E-ICV, Safety Switch is Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-49 SIC 334062.14 — E-SCV, Transport Lock Switch is Faulty . . . . . . . . . . . . . . . . . . . .211-SIC-50 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-51 SIC 334106.31 — Control Unit, Internal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-52 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-52 SIC 334136.18 — E-ICV No.1, Stepper Motor, Power Supply Too Low. . . . . . . . .211-SIC-53 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-53 SIC 334137.01 — E-ICV No.1, Stepper Motor, Power Supply Very Low . . . . . . . .211-SIC-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-55 SIC 334138.00 — E-ICV No.1, Stepper Motor, Power Supply Too High . . . . . . . .211-SIC-56 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-56 SIC 334139.14 — E-ICV No.1, Stepper Motor, No Connection to Controller . . . . .211-SIC-57 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-57 SIC 334140.14 — E-ICV No.1, Stepper Motor, Coil Temperature Too Low . . . . . .211-SIC-58 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-58 SIC 334141.14 — E-ICV No.1, Stepper Motor, Coil Temperature Too High. . . . . . 211-SIC-59 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-60 SIC 334144.18 — E-ICV No.2, Stepper Motor, Power Supply Too Low. . . . . . . . .211-SIC-61 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-61 SIC 334145.01 — E-ICV No.2, Stepper Motor, Power Supply Very Low . . . . . . . .211-SIC-62 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-63 SIC 334146.00 — E-ICV No.2, Stepper Motor, Power Supply Too High . . . . . . . .211-SIC-64 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-64 SIC 334147.14 — E-ICV No.2, Stepper Motor, No Connection to Controller . . . . .211-SIC-65 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-65 SIC 334148.14 — E-ICV No.2, Stepper Motor, Coil Temperature Too Low . . . . . .211-SIC-66 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-66 SIC 334149.14 — E-ICV No.2, Stepper Motor, Coil Temperature Too High. . . . . . 211-SIC-67 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-68 SIC 334152.18 — E-ICV No.3, Stepper Motor, Power Supply Too Low. . . . . . . . .211-SIC-69 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-69 SIC 334153.01 — E-ICV No.3, Stepper Motor, Power Supply Very Low . . . . . . . .211-SIC-70 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-71 SIC 334154.00 — E-ICV No.3, Stepper Motor, Power Supply Too High . . . . . . . .211-SIC-72 TM4726 (01NOV03) 211-13 Continued on next page 6020 to 6920S tractors 022204 PN=13 211 Contents 211 Page Page Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-72 SIC 334155.14 — E-ICV No.3, Stepper Motor, No Connection to Controller . . . . .211-SIC-73 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-73 SIC 334156.14 — E-ICV No.3, Stepper Motor, Coil Temperature Too Low . . . . . .211-SIC-74 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-74 SIC 334157.14 — E-ICV No.3, Stepper Motor, Coil Temperature Too High. . . . . . 211-SIC-75 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-76 SIC 334160.18 — E-SCV No.1, Stepper Motor, Power Supply Too Low. . . . . . . . .211-SIC-77 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-77 SIC 334161.01 — E-SCV No.1, Stepper Motor, Power Supply Very Low . . . . . . . .211-SIC-79 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-79 SIC 334162.00 — E-SCV No.1, Stepper Motor, Power Supply Too High . . . . . . . .211-SIC-81 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-81 SIC 334163.14 — E-SCV No.1, Stepper Motor, No Connection to Controller . . . . .211-SIC-82 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-82 SIC 334164.14 — E-SCV No.1, Stepper Motor, Coil Temperature Too Low . . . . . .211-SIC-83 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-83 SIC 334165.14 — E-SCV No.1, Stepper Motor, Coil Temperature Too High. . . . . . 211-SIC-84 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-85 SIC 334168.18 — E-SCV No.2, Stepper Motor, Power Supply Too Low. . . . . . . . .211-SIC-86 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-86 SIC 334169.01 — E-SCV No.2, Stepper Motor, Power Supply Very Low . . . . . . . .211-SIC-87 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-88 SIC 334170.00 — E-SCV No.2, Stepper Motor, Power Supply Too High . . . . . . . .211-SIC-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-89 SIC 334171.14 — E-SCV No.2, Stepper Motor, No Connection to Controller . . . . .211-SIC-90 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-90 SIC 334172.14 — E-SCV No.2, Stepper Motor, Coil Temperature Too Low . . . . . .211-SIC-91 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-91 SIC 334173.14 — E-SCV No.2, Stepper Motor, Coil Temperature Too High. . . . . . 211-SIC-92 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-93 SIC 334176.18 — E-SCV No.3, Stepper Motor, Power Supply Too Low. . . . . . . . .211-SIC-94 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-94 SIC 334177.01 — E-SCV No.3, Stepper Motor, Power Supply Very Low . . . . . . . .211-SIC-96 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-96 SIC 334178.00 — E-SCV No.3, Stepper Motor, Power Supply Too High . . . . . . . .211-SIC-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-98 SIC 334179.14 — E-SCV No.3, Stepper Motor, No Connection to Controller . . . . .211-SIC-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-SIC-99 SIC 334180.14 — E-SCV No.3, Stepper Motor, Coil Temperature Too Low . . . . . 211-SIC-100 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-100 SIC 334181.14 — E-SCV No.3, Stepper Motor, Coil Temperature Too High. . . . . 211-SIC-101 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-101 SIC 334184.18 — E-SCV No.4, Stepper Motor, Power Supply Too Low. . . . . . . . 211-SIC-102 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-103 SIC 334185.01 — E-SCV No.4, Stepper Motor, Power Supply Very Low . . . . . . . 211-SIC-104 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-105 SIC 334186.00 — E-SCV No.4, Stepper Motor, Power Supply Too High . . . . . . . 211-SIC-106 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-106 SIC 334187.14 — E-SCV No.4, Stepper Motor, No Connection to Controller . . . . 211-SIC-107 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-107 SIC 334188.14 — E-SCV No.4, Stepper Motor, Coil Temperature Too Low . . . . . 211-SIC-108 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-108 SIC 334189.14 — E-SCV No.4, Stepper Motor, Coil Temperature Too High. . . . . 211-SIC-109 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-110 SIC 334201.14 — E-ICV No.1, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-111 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-111 SIC 334202.14 — E-ICV No.2, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-113 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-114 SIC 334203.14 — E-ICV No.3, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-116 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-117 SIC 334204.14 — E-SCV No.1, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-119 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-120 SIC 334205.14 — E-SCV No.2, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-122 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-123 SIC 334206.14 — E-SCV No.3, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-125 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-126 SIC 334207.14 — E-SCV No.4, Stepper Motor Fails to Start . . . . . . . . . . . . . . . . 211-SIC-129 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-129 TM4726 (01NOV03) 211-14 Continued on next page 6020 to 6920S tractors 022204 PN=14 Contents Page Page SIC 334221.14 — E-ICV No.1, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-131 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-132 SIC 334222.14 — E-ICV No.2, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-133 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-134 SIC 334223.14 — E-ICV No.3, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-135 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-136 SIC 334224.14 — E-SCV No.1, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-137 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-138 SIC 334225.14 — E-SCV No.2, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-139 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-140 SIC 334226.14 — E-SCV No.3, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-141 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-142 SIC 334227.14 — E-SCV No.4, Stepper Motor Fails to Respond to Command from Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-144 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-145 SIC 334240.14 — Controller Connected to Wrong Wiring Harness Connector . . . . . 211-SIC-146 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-147 SSU 000237.31 — Basic Control Unit (BCU) is Not Transmitting Any Data to the SSU Controller . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-9 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-9 SSU 000628.02 — SSU Controller, Internal Fault (EEPROM) . . . . . . . . . . . . . . . . . . 211-SSU-11 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-11 SSU 000630.13 — SSU Controller Not Calibrated . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-12 SSU 000639.12 — SSU Controller, Internal Fault (CAN BUS). . . . . . . . . . . . 211-SSU-13 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-13 SSU 000639.13 — 29-bit CAN BUS (Tractor BUS), High Error Rate . . . . . . . 211-SSU-14 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-14 SSU 000639.19 — 29-bit CAN BUS (Tractor BUS), Very High Error Rate . . . 211-SSU-16 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-16 SSU 001079.03 — Wheel Angle Sensor (WAS), Power Supply Too High. . . . . . . 211-SSU-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-17 SSU 001079.04 — Wheel Angle Sensor (WAS), Power Supply Too Low . . . . . . . 211-SSU-19 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-19 SSU 001504.07 — Seat Switch, Signal Invalid . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-21 SSU 001504.09 — Seat Switch, Signal Not Received . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-22 SSU 001504.14 — No-one on Operator’s Seat While AutoSteer is Running. . . . . . 211-SSU-24 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-24 SSU 001807.02 — Steering Input Device (SID), Calibration Fault . . . . . . . . . . . . . 211-SSU-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-25 SSU 001807.03 — Steering Input Device SID 1, Voltage Too High . . . . . . . . . . . . 211-SSU-26 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-27 SSU 001807.04 — Steering Input Device SID 1, Voltage Too Low. . . . . . . . . . . . . 211-SSU-29 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-29 SSU 001807.05 — Steering Input Device SID 1, Current Too Low. . . . . . . . . . . . . 211-SSU-31 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-31 SSU 001807.06 — Steering Input Device SID 1, Current Too High . . . . . . . . . . . . 211-SSU-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-33 Group SSU—SSU Diagnostic Trouble Codes SSU 000084.09 — Tractor Speed Signal Not Recognized . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-1 SSU 000158.03 — SSU Power Supply (Unswitched Power) Too High . . . . . . . . . 211-SSU-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-3 SSU 000158.04 — SSU Power Supply (Unswitched Power) Too Low . . . . . . . . . 211-SSU-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-4 SSU 000162.02 — SSU Controller, Two Transmission Types Identified . . . . . . . . . 211-SSU-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-5 SSU 000162.09 — SSU Controller, No Data Received from Transmission Controller (EPC or TCU) . . . . . . . . . . . . . . . . . . . . . 211-SSU-6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-6 SSU 000177.09 — Hydraulic Oil Temperature Not Recognized . . . . . . . . . . . . . . . . . . . . 211-SSU-7 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-8 TM4726 (01NOV03) 211-15 Continued on next page 6020 to 6920S tractors 022204 PN=15 211 Contents 211 Page Page SSU 001807.10 — The Signals from Steering Input Devices SID 1 and SID 2 are Unequal . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-35 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-35 SSU 001807.14 — Malfunction at Steering Input Device SID 1 . . . . . . . . . . . . . . . . 211-SSU-37 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-37 SSU 299433.09 — No Signal Received from Reverse Drive Lever (AutoPowr/IVT Transmission) . . . . . . . . . . . . . . . . . . . . 211-SSU-40 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-40 SSU 523425.09 — No Signal Received from Reverse Drive Lever . . . . . . . . . . . 211-SSU-41 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-42 SSU 523436.14 — SSU Controller, Internal Fault (Watchdog Timeout). . . . . 211-SSU-43 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-44 SSU 523651.02 — SSU Controller, Internal Fault (Stack Overflow). . . . . . . . 211-SSU-44 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-44 SSU 523654.09 — AutoTrac Text Display Not Activated . . . . . . . . . . . . . . . . . . . . . 211-SSU-45 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-45 SSU 523698.09 — No Signal Received from GreenStar . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-46 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-46 SSU 523766.02 — Invalid Entry for System Activation . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-48 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-48 SSU 523767.02 — AutoTrac Resume Switch, Fault in the Engagement Signal . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-49 SSU 523795.02 — Electro-Hydraulic Steering Valve, Fault during Calibration . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-51 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-51 SSU 523795.10 — Electro-Hydraulic Steering Valve, Control Signal Not in Valid Range . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-52 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-52 SSU 523795.12 — Error Identification at Electro-Hydraulic Steering Valve . . . . . . 211-SSU-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-54 SSU 523795.13 — Electro-Hydraulic Steering Valve, Calibration Error . . . . . . 211-SSU-56 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-56 SSU 523810.01 — Abrupt Change in the SSU System Voltage (ELX) . . . . . . . . . . 211-SSU-57 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-57 SSU 523821.02 — SSU Controller, Incorrect Input Value (Tractor Serial Number) . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-58 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-58 SSU 523824.03 — Steering Input Device SID 2, Voltage Too High . . . . . . . . . . . . 211-SSU-59 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-59 SSU 523824.04 — Steering Input Device SID 2, Voltage Too Low. . . . . . . . . . . . . 211-SSU-61 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-61 SSU 523824.05 — Steering Input Device SID 2, Current Too Low. . . . . . . . . . . . . 211-SSU-63 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-63 SSU 523824.06 — Steering Input Device SID 2, Current Too High . . . . . . . . . . . . 211-SSU-65 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-65 SSU 523824.10 — The Signals from Steering Input Devices SID 2 and SID 1 are Unequal . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-67 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-67 SSU 523824.14 — Malfunction at Steering Input Device SID 2 . . . . . . . . . . . . . . . . 211-SSU-69 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-69 SSU 523826.00 — Signal from the Wheel Angle Sensor (WAS) on Channel 1 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-72 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-72 SSU 523826.01 — Signal from the Wheel Angle Sensor (WAS) on Channel 1 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-74 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-74 SSU 523826.02 — Wheel Angle Sensor (WAS), Fault During Calibration . . . . . . . 211-SSU-76 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-76 SSU 523826.07 — SSU Controller Cannot Detect any Movement at Wheel Angle Sensor (WAS) . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-78 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-79 SSU 523826.10 — Signal from Wheel Angle Sensor (WAS) Not Recognized by Steering Identification Device (SID) . . . . 211-SSU-81 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-81 SSU 523826.14 — Channel 1 Signal from the Wheel Angle Sensor (WAS) Incorrect in Relation to Channel 2 Signal . . . . . . . . . 211-SSU-84 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-85 SSU 524003.00 — Signal from the Wheel Angle Sensor (WAS) on Channel 2 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-87 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-87 SSU 524003.01 — Signal from the Wheel Angle Sensor (WAS) on Channel 2 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-89 TM4726 (01NOV03) 211-16 Continued on next page 6020 to 6920S tractors 022204 PN=16 Contents Page Page Group TCU—TCU Diagnostic Trouble Codes TCU 304019.05 — Fault at Clutch Pedal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-1 TCU 304020.02 — Faulty Transmission Enable Signal . . . . . . . . . . . . . . . . . . . . . 211-TCU-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-4 TCU 304024.04 — Transmission Oil Temperature Sender, Short to Ground. . . 211-TCU-7 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-7 TCU 304032.03 — Clutch Pedal Switch, Shorted Circuit. . . . . . . . . . . . . . . . . . . . . 211-TCU-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-9 TCU 304033.03 — Transmission Enable Signal, Shorted Circuit . . . . . . . . . . . . . . 211-TCU-10 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-11 TCU 304040.03 — Transmission Oil Temperature Sender, Short or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-12 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-13 TCU 304048.04 — Transmission Input Speed Sender, Grounded Circuit . . . . . . 211-TCU-14 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-15 TCU 304049.04 — Transmission Output Speed Sender, Grounded Circuit at Channel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-16 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-17 TCU 304050.04 — Hydrostatic Speed Sender, Grounded Circuit at Channel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-19 TCU 304051.04 — Transmission Output Speed Sender, Grounded Circuit at Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-21 TCU 304052.04 — Hydrostatic Speed Sender, Grounded Circuit at Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-23 TCU 304056.03 — Transmission Input Speed Sender, Shorted or Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-25 TCU 304057.03 — Transmission Output Speed Sender, Shorted or Open Circuit at Channel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-26 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-27 TCU 304058.03 — Hydrostatic Speed Sender, Shorted or Open Circuit at Channel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-28 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-29 TCU 304059.03 — Transmission Output Speed Sender, Shorted or Open Circuit at Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-31 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-31 TCU 304060.03 — Hydrostatic Speed Sender, Shorted or Open Circuit at Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-33 TCU 304064.02 — Implausible Drop in Speed at Transmission Input Speed Signal . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-36 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-36 TCU 304069.02 — Implausible Drop in Speed at the PLC’s Transmission Output Speed Signal . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-37 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-38 TCU 304070.10 — Transmission Output Speed Sender of PLC is Defective . . . . 211-TCU-39 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-40 TCU 304072.11 — Transmission Input Speed and Engine Speed Do Not Match . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-41 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-41 TCU 304073.08 — Transmission Output Speed Sender, Speed in Channel 1 Lower than in Channel 2 . . . . . . . . . . . . 211-TCU-42 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-43 TCU 304074.08 — Hydrostatic Speed Sender, Speed in Channel 1 Lower than in Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-44 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-44 TCU 304075.08 — Transmission Output Speed Sender, Speed in Channel 2 Lower than in Channel 1 . . . . . . . . . . . . 211-TCU-45 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-45 TCU 304076.08 — Hydrostatic Speed Sender, Speed in Channel 2 Lower than in Channel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-46 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-47 TCU 304077.07 — Transmission Input Speed, Hydrostatic Speed and Transmission Output Speed do not Match . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-48 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-49 TCU 304079.07 — Amperage at Proportional Solenoids of Hydrostatic Unit does not Match the Registered Speed . . . . . . . . . 211-TCU-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-55 TCU 304080.02 — Failure in Warning Light Circuit . . . . . . . . . . . . . . . . . . . . . . 211-TCU-61 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-61 TM4726 (01NOV03) 211-17 Continued on next page 6020 to 6920S tractors 022204 PN=17 211 Contents 211 Page Page TCU 304081.05 — C1 Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-TCU-62 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-62 TCU 304082.05 — C2 Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-TCU-63 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-63 TCU 304083.05 — C3 Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-TCU-64 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-64 TCU 304084.05 — C4 Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . . . . . . 211-TCU-65 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-65 TCU 304085.05 — BG Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-66 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-66 TCU 304086.05 — Park Lock Solenoid Valve, Open Circuit . . . . . . . . . . . . . . . . 211-TCU-67 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-67 TCU 304088.05 — Proportional Solenoid Y1 (Hydrostatic Control Valve), Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-68 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-69 TCU 304089.05 — Proportional Solenoid Y2 (Hydrostatic Control Valve), Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-70 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-70 TCU 304090.05 — Proportional Valve for Forward Clutch (CF), Open Circuit. . . . . 211-TCU-71 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-72 TCU 304091.05 — Proportional Valve for Reverse Clutch (CR), Open Circuit . . . . 211-TCU-73 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-74 TCU 304097.04 — C1 Solenoid Valve, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-TCU-75 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-76 TCU 304098.04 — C2 Solenoid Valve, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-TCU-76 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-77 TCU 304099.04 — C3 Solenoid Valve, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-TCU-77 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-78 TCU 304100.04 — C4 Solenoid Valve, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-TCU-78 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-79 TCU 304101.04 — BG Solenoid Valve, Grounded Circuit . . . . . . . . . . . . . . . . . . 211-TCU-79 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-80 TCU 304102.04 — Park Lock Solenoid Valve, Grounded Circuit. . . . . . . . . . . . . 211-TCU-80 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-81 TCU 304104.04 — Proportional Solenoid Y1 (Hydrostatic Control Valve), Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-82 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-82 TCU 304105.04 — Proportional Solenoid Y2 (Hydrostatic Control Valve), Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-83 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-84 TCU 304106.04 — Proportional Valve for Forward Clutch (CF), Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-85 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-85 TCU 304107.04 — Proportional Valve for Reverse Clutch (CR), Grounded Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-86 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-87 TCU 304113.03 — C1 Solenoid Valve, Shorted Circuit. . . . . . . . . . . . . . . . . . . . 211-TCU-88 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-89 TCU 304114.03 — C2 Solenoid Valve, Shorted Circuit. . . . . . . . . . . . . . . . . . . . 211-TCU-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-90 TCU 304115.03 — C3 Solenoid Valve, Shorted Circuit. . . . . . . . . . . . . . . . . . . . 211-TCU-90 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-91 TCU 304116.03 — C4 Solenoid Valve, Shorted Circuit. . . . . . . . . . . . . . . . . . . . 211-TCU-91 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-92 TCU 304117.03 — BG Solenoid Valve, Shorted Circuit. . . . . . . . . . . . . . . . . . . . 211-TCU-92 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-93 TCU 304118.03 — Park Lock Solenoid Valve, Shorted Circuit . . . . . . . . . . . . . . 211-TCU-93 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-94 TCU 304120.03 — Proportional Solenoid Y1 (Hydrostatic Control Valve), Shorted Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-95 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-95 TCU 304121.03 — Proportional Solenoid Y2 (Hydrostatic Control Valve), Shorted Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-96 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-97 TCU 304122.03 — Proportional Valve for Forward Clutch (CF), Shorted Circuit . . . 211-TCU-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-98 TCU 304123.03 — Proportional Valve for Reverse Clutch (CR), Shorted Circuit . . 211-TCU-99 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-100 TCU 304128.00 — System Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-101 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-101 TCU 304129.01 — System Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-102 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-103 TM4726 (01NOV03) 211-18 Continued on next page 6020 to 6920S tractors 022204 PN=18 Contents Page Page TCU 304132.02 — Fault in the Internal Transmission Power Supply (VPS) . . . 211-TCU-104 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-105 TCU 304136.02 — Control Unit, Incorrect Software Version . . . . . . . . . . . . . . . . . 211-TCU-106 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-106 TCU 304137.02 — Control Unit, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 TCU 304138.02 — Control Unit, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 TCU 304139.11 — Control Unit Connected to Wrong Wiring Harness Connector . . . . . . . . . . . . . . . . . . . . . . 211-TCU-108 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-108 TCU 304140.12 — Control Unit, Wrong Input Value . . . . . . . . . . . . . . . . . . . . . 211-TCU-109 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-110 TCU 304146.11 — Transmission Output Speed does Not Match Transmission Output Speed at PLC . . . . . . . . . . . . . 211-TCU-110 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-111 TCU 304147.11 — Park Lock Solenoid Valve of PLC is Defective . . . . . . . . . . 211-TCU-113 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-114 TCU 304149.12 — Park Lock Engaged during Power Zero . . . . . . . . . . . . . . . . 211-TCU-114 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-115 TCU 304150.00 — Power Zero Signal is Transmitted by the UIC for Too Long . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-117 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-118 TCU 304151.11 — Transmission Output Speed does Not Match Transmission Output Speed at PLC (CAN BUS Value) . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-119 TCU 304152.00 — Transmission Oil Temperature Very High . . . . . . . . . . . . 211-TCU-120 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-120 TCU 304153.13 — Control Unit Not Calibrated . . . . . . . . . . . . . . . . . . . . . . 211-TCU-123 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-124 TCU 304154.00 — INFORMATION FOR OPERATOR: Transmission Input Speed Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-125 TCU 304155.00 — INFORMATION FOR OPERATOR: Transmission Output Speed Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-125 TCU 304156.01 — INFORMATION FOR THE OPERATOR: Transmission Warm-up Routine is Active . . . . . . . . . . . . . . . . . 211-TCU-126 TCU 304157.01 — INFORMATION FOR THE OPERATOR: Transmission Warm-up Routine is Active . . . . . . . . . . . . . . . . . 211-TCU-126 TCU 304160.09 — Engine Control Unit has Stopped Transmitting Data . . . . . . 211-TCU-127 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-128 TCU 304161.09 — User Interface Controller has Stopped Transmitting Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-132 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-132 TCU 304166.09 — Park Lock Controller has Stopped Transmitting Data . . . . . . 211-TCU-135 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-136 TCU 304176.00 — Dirty Transmission Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-139 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-140 TCU 304177.01 — Transmission Oil Pressure Too Low . . . . . . . . . . . . . . . . 211-TCU-142 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-143 TCU 304178.07 — Filter By-pass Valve (Cold-weather Starting) is Closed by Mistake . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-145 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-146 TCU 304179.07 — Filter By-pass Valve (Cold-weather Starting) is Opened by Mistake . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-148 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-148 TCU 304196.19 — Data Transmitted by Engine Control Unit is Incomplete (Engine Speed). . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-150 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-150 TCU 304200.19 — Data Transmitted by User Interface Controller is Incomplete (Desired Acceleration) . . . . . . . . . . . . . . . . . . . . 211-TCU-151 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-151 TCU 304202.19 — Data Transmitted by User Interface Controller is Incomplete (Clutch Torque) . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-151 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-152 TCU 304204.19 — Data Transmitted by User Interface Controller is Incomplete (Desired Transmission Ratio) . . . . . . . . . . . . . . . 211-TCU-152 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-152 TCU 304206.19 — Data Transmitted by User Interface Controller is Incomplete (Park Lock Condition) . . . . . . . . . . . . . . . . . . . . . . 211-TCU-153 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-153 TCU 304208.19 — Data Transmitted by User Interface Controller is Incomplete (Direction of Travel) . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154 TM4726 (01NOV03) 211-19 Continued on next page 6020 to 6920S tractors 022204 PN=19 211 Contents 211 Page Page TCU 304212.19 — Data Transmitted by User Interface Controller is Incomplete (Clutch Pedal Sensor) . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-155 TCU 304216.19 — Data Transmitted by User Interface Controller is Incomplete (Park Lock Activation) . . . . . . . . . . . . . . . . . . . . . . 211-TCU-155 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-155 TCU 304228.19 — Data Transmitted by Park Lock Controller is Incomplete (Transmission Output Speed) . . . . . . . 211-TCU-156 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-156 TCU 304230.19 — Data Transmitted by Park Lock Controller is Incomplete (Park Lock Pressure Sender) . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-157 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-157 TCU 304232.19 — Data Transmitted by Park Lock Controller is Incomplete (Transmission Output Speed) . . . . . . . 211-TCU-157 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-158 TCU 304234.19 — Data Transmitted by Park Lock Controller is Incomplete (State of Transmission Output Speed Sender) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-158 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-158 TCU 304236.19 — Data Transmitted by Park Lock Controller is Incomplete (Park Lock Solenoid Valve Y15-2). . . . . . . . . 211-TCU-159 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-159 TCU 304240.19 — Data Transmitted by User Interface Controller is Incomplete (Status of "Come-Home" Mode). . . . . . . . . . . . . . 211-TCU-160 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-160 TCU 304241.19 — Data Transmitted by User Interface Controller is Incomplete (Desired Acceleration during a Change of Direction) . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-160 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-161 TCU 304243.19 — Data Transmitted by User Interface Controller is Incomplete (Transmission Shift Monitor) . . . . . . . . 211-TCU-161 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-161 TCU 304244.19 — Data Transmitted by User Interface Controller is Incomplete (Change of Direction of Travel) . . . . . . 211-TCU-162 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-162 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-2 TEC 000628.12 — TEC Controller is Connected to the Wrong Harness Connector . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-3 TEC 000639.12 — Tractor CAN BUS Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-4 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-4 TEC 298751.31 — Fault in the Power Supply to Components at the Implement BUS or Fault in System Voltage (ELX). . . . . . . 211-TEC-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-5 TEC 298752.31 — Fault in the Power Supply to the Components at the Implement BUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-8 TEC 298753.31 — Fault in the Power Supply to the Implement BUS . . . . . . . . 211-TEC-11 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-11 TEC 298754.31 — Fault in the Power Supply to the Implement BUS or Fault in System Voltage (ELX) . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-14 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-14 TEC 298786.04 — TEC Controller System Voltage (Unswitched Power) is Missing . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-16 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-16 TEC 298803.04 — TEC Controller System Voltage (ELX) is Missing . . . . . . . . . . . . 211-TEC-17 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-17 TEC 298804.31 — TEC Controller, Internal Fault (Shut-Off Process) . . . . . . 211-TEC-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-18 TEC 298805.31 — TEC Controller, Internal Fault (EEPROM) . . . . . . . . . . . . . . . . . . 211-TEC-19 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-19 Group TEC—TEC Diagnostic Trouble Codes TEC 000158.00 — TEC Power Supply (Unswitched Power) Too High . . . . . . . . . 211-TEC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-TEC-1 TEC 000158.01 — TEC Power Supply (Unswitched Power) Too Low . . . . . . . . . 211-TEC-2 TM4726 (01NOV03) Group UIC—UIC Diagnostic Trouble Codes UIC 305005.02 — Controller, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-1 UIC 305006.02 — Controller, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-1 UIC 305007.12 — Set-Up Error in BCU . . . .211-UIC-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-2 UIC 305008.31 — INFORMATION FOR OPERATOR: Anti-jack-knife Control Activated . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-3 UIC 305009.04 — Defective Solenoid Valve in Anti-jack-knife Control . . . . . . . . .211-UIC-4 211-20 Continued on next page 6020 to 6920S tractors 022204 PN=20 Contents Page Page Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-4 UIC 305010.07 — Fault at Brake Pedal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-6 UIC 305011.11 — Front-Wheel Drive Speed and Transmission Output Speed Do Not Match . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-9 UIC 305012.00 — INFORMATION FOR OPERATOR: Engine Speed Too High . . .211-UIC-10 UIC 305015.11 — Park Lock Does Not Engage . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-11 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-11 UIC 305016.11 — UIC Detects Travel Speed even although the Park Lock is Engaged . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-14 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-15 UIC 305021.04 — Cruise Control Potentiometer, Signal Voltage Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-18 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-18 UIC 305022.03 — Cruise Control Potentiometer, Signal Voltage Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-19 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-20 UIC 305027.04 — AutoPowr Selector, Signal Voltage Too Low. . . . . . . . . . . . . .211-UIC-21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-21 UIC 305028.03 — AutoPowr Selector, Signal Voltage Too High . . . . . . . . . . . . .211-UIC-22 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-23 UIC 305029.02 — Operator Presence (Seat) Switch, Faulty Signal . . . . . . . . . . .211-UIC-24 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-24 UIC 305030.12 — Accelerator Pedal Potentiometer, Voltages at Channel 1 and Channel 2 Not in the Correct Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-25 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-26 UIC 305032.04 — Accelerator Pedal Potentiometer, Voltage at Channel 1 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-27 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-28 UIC 305033.03 — Accelerator Pedal Potentiometer, Voltage at Channel 1 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-29 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-30 UIC 305035.12 — Hand Throttle Potentiometer, Voltages at Channel 1 and Channel 2 Not in the Correct Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-31 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-32 UIC 305037.04 — Hand Throttle Potentiometer, Voltage at Channel 1 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-33 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-34 UIC 305038.03 — Hand Throttle Potentiometer, Voltage at Channel 1 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-35 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-36 UIC 305039.11 — Fault at Clutch Pedal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-37 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-38 UIC 305044.04 — Left Brake Signal Potentiometer, Voltage Too Low . . . . . . .211-UIC-40 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-40 UIC 305045.03 — Left Brake Signal Potentiometer, Voltage Too High . . . . . . .211-UIC-41 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-42 UIC 305046.04 — Right Brake Pedal Potentiometer, Voltage Too Low . . . . . . .211-UIC-43 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-44 UIC 305047.03 — Right Brake Pedal Potentiometer, Voltage Too High . . . . . . .211-UIC-45 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-46 UIC 305050.12 — Speed Wheel, Output Signals do Not Match . . . . . . . . . . . . . . .211-UIC-47 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-48 UIC 305051.09 — Engine Control Unit has Stopped Transmitting Data (Engine Temperature) . . . . . . . . . . . . . . . . . . . . . .211-UIC-49 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-50 UIC 305052.09 — Engine Control Unit has Stopped Transmitting Data (Engine Load/Maximum Injection Rate). . . . . . . . .211-UIC-54 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-55 UIC 305053.09 — Engine Control Unit has Stopped Transmitting Data (Engine Speed). . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-59 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-60 UIC 305054.09 — Transmission Control Unit has Stopped Transmitting Data (Transmission Oil Temperature). . . . . . . .211-UIC-64 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-64 UIC 305055.09 — Engine Control Unit has Stopped Transmitting Data (Engine Load/Current Injection Rate) . . . . . . . . . .211-UIC-67 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-68 UIC 305056.09 — Engine Control Unit has Stopped Transmitting Data (Engine Speed). . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-72 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-73 TM4726 (01NOV03) 211-21 Continued on next page 6020 to 6920S tractors 022204 PN=21 211 Contents 211 Page Page UIC 305057.01 — INFORMATION FOR OPERATOR: Transmission Warm-up Routine is Active . . . . . . . . . . . . . . . . . . .211-UIC-77 UIC 305058.01 — INFORMATION FOR OPERATOR: Transmission Warm-up Routine Cannot be Activated, Park Lock should be Engaged . . . . . . . . . . . . . . . . .211-UIC-77 UIC 305059.09 — Basic Control Unit has Stopped Transmitting Data (Status of Front-Wheel Drive). . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-77 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-78 UIC 305060.09 — Engine Control Unit has Stopped Transmitting Data (Torque Characteristics) . . . . . . . . . . . . . . . . . . . .211-UIC-81 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-82 UIC 305062.31 — Tractor in "Come Home" Mode - INFORMATION FOR OPERATOR: Release the Clutch Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-86 UIC 305063.31 — Tractor in "Come Home" Mode - INFORMATION FOR OPERATOR: Move Reverse Drive Lever To Neutral or Park Position . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-86 UIC 305064.31 — Tractor in "Come Home" Mode - INFORMATION FOR OPERATOR: Depress the Clutch Pedal Fully. . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-86 UIC 305065.31 — Tractor in "Come Home" Mode - INFORMATION FOR OPERATOR: Select a Direction of Travel . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-86 UIC 305066.31 — Tractor in "Come Home" Mode - INFORMATION FOR OPERATOR: Press Clutch Pedal to Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-87 UIC 305067.31 — Tractor in "Come Home" Mode - INFORMATION FOR OPERATOR: Restart. . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-87 UIC 305070.19 — Transmission Control Unit is Transmitting Incomplete Data (Transmission Output Speed) . . . . . . . . .211-UIC-87 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-88 UIC 305075.04 — Potentiometer on the left brake pedal, set-up error . . . . . . . . . .211-UIC-89 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-89 UIC 305076.04 — Right Brake Pedal Potentiometer, Adjustment Error . . . . . . .211-UIC-90 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-91 UIC 305129.12 — Potentiometer of Speed Control Lever, Voltages at Channel 1 and Channel 2 not in the Correct Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-92 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-93 UIC 305131.04 — Speed Control Lever’s Potentiometer, Voltage at Channel 1 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-94 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-95 UIC 305132.03 — Speed Control Lever’s Potentiometer, Voltage at Channel 1 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-96 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-97 UIC 305135.02 — Neutral Switch and a Park Lock Switch are Actuated Simultaneously for Too Long a Period . . .211-UIC-98 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-99 UIC 305136.02 — Reverse Drive Lever, Faulty Signals . . . . . . . . . . . . . . . . . . . . .211-UIC-99 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-100 UIC 305137.02 — Power-Zero Switch, Move Switch and either the Forward or Reverse Switch are Activated Simultaneously for Too Long a Period . . . . . . . . . . . . . . . . .211-UIC-100 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-101 UIC 305138.11 — Park Lock cannot be Disengaged . . . . . . . . . . . . . . . . . . . . . .211-UIC-101 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-102 UIC 305139.02 — INFORMATION FOR OPERATOR: Direction of Travel is Preselected without there being a Valid Signal indicating Operator Presence . . .211-UIC-105 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-105 UIC 305140.02 — INFORMATION FOR OPERATOR: Power Zero is Preselected without there being a Valid Signal indicating Operator Presence. . . . . . . . .211-UIC-106 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-107 UIC 305141.12 — Clutch Pedal Potentiometer, Voltages at Channel 1 and Channel 2 not in the Correct Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-108 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-108 UIC 305142.04 — Clutch Pedal Potentiometer, Voltage at Channel 1 Too Low . . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-109 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-110 UIC 305143.03 — Clutch Pedal Potentiometer, Voltage at Channel 1 Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-111 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-112 UIC 305144.02 — Switches on Reverse Drive Lever are Actuated Simultaneously . . . . . . . . . . . . . . . . . . .211-UIC-113 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-114 TM4726 (01NOV03) 211-22 Continued on next page 6020 to 6920S tractors 022204 PN=22 Contents Page Page UIC 305145.02 — No Switch Signal from Reverse Drive Lever . . . . . . . . . . . . . . .211-UIC-114 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-115 UIC 305146.02 — Move Switch or Power Zero Switch has been Opened by Mistake . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-115 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-116 UIC 305147.02 — Forward and Reverse Switches Actuated At Same Time . . . . .211-UIC-116 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-117 UIC 305148.02 — Forward Switch or Reverse Switch has been Opened by Mistake . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-117 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-118 UIC 305149.02 — Fault at Neutral Switch or Power Zero Switch . . . . . . . . . . . . . .211-UIC-118 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-119 UIC 305150.02 — Fault at Park Lock Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-119 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-120 UIC 305151.02 — Fault at Neutral Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-120 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-121 UIC 305152.02 — Fault at Move Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-121 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-122 UIC 305153.02 — Fault at Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-122 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-123 UIC 305154.02 — Fault at Forward Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-123 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-124 UIC 305155.02 — Forward or Reverse Switch is Actuated Simultaneously with the Park Lock Switch . . . . . . . . . . . . . . .211-UIC-124 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-125 UIC 305157.02 — Fault in Set Speed Range 2. . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-125 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-126 UIC 305158.02 — Fault in Set Speed Range 1. . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-127 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-128 UIC 305160.02 — Faulty Power Supply to Reverse Drive Lever . . . . . . . . . . . . . . .211-UIC-129 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-130 UIC 305170.19 — Transmission Control Unit and Park Lock Controller are Transmitting Incomplete Data (Transmission Output Speed). . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-132 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-132 UIC 305179.02 — 5-Volt Power Supply is Faulty . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-133 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-134 UIC 305180.04 — 5-Volt Power Supply Too Low . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-135 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-136 UIC 305184.01 — INFORMATION FOR OPERATOR: Engine Has Stopped Reverse Drive Lever Still in Position for a Direction of Travel . . . . . . . . . . . . . . .211-UIC-137 UIC 305185.01 — Fault at Transmission . . . . . . . . . . . . . . . . . . . . .211-UIC-137 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-138 UIC 305189.02 — Fault in Circuit of Transmission Enable Relay . . . . . . . . . .211-UIC-139 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-139 UIC 305190.09 — Transmission Control Unit has Stopped Transmitting Data . . .211-UIC-140 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-141 UIC 305207.02 — INFORMATION FOR OPERATOR: Tractor Start-up with Reverse Drive Lever Not in Neutral or Corner Park. . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-144 UIC 305208.02 — Internal Transmission Power Supply (VPS), Shorted Circuit. . .211-UIC-145 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-145 UIC 305209.02 — INFORMATION FOR OPERATOR: Reverse Drive Lever is in the Position for Forward or Reverse Travel During Start-up Procedure . . . . . . . . . . .211-UIC-146 UIC 305230.02 — Controller, Internal Fault . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-146 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-146 UIC 305240.11 — Controller Connected to Wrong Wiring Harness Connector . . . . .211-UIC-147 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-147 UIC 305250.12 — Controller, Wrong Input Value . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-148 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-148 TM4726 (01NOV03) 211-23 6020 to 6920S tractors 022204 PN=23 211 Contents 211 TM4726 (01NOV03) 211-24 6020 to 6920S tractors 022204 PN=24 Group ATC ATC Diagnostic Trouble Codes ATC 000170.03 — Sending Unit for Inside Air Temperature, Shorted or Open Circuit Diagnostic trouble code ATC 000170.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the sending unit (B127; for inside air temperature). This indicates that circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CE5 –19–28AUG03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Instead, inside temperature is recorded via the sending unit for actual outlet air temperature. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-1 6020 to 6920S tractors 022204 PN=23 211 ATC 1 ATC Diagnostic Trouble Codes 2 Check the sending unit (B127) for inside air temperature 211 ATC 2 • • • • Ignition ON. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the right (Hi). Access address ATC008 or ATC040, or template ATC900 - Sending unit (B127) for inside air temperature. • Make sure that the information displayed at addresses ATC008 and ATC040 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC008 - Sending unit (B127) for inside air temperature, shown in °C— Specification Sending unit (B127) for inside air temperature:—Temperature .............................................................................. 0—63.5°C Fault in circuit or sending unit ...................................................................................... Err ATC040 - Sending unit (B127) for inside air temperature, signal voltage— Specification Sending unit (B127) for inside air temperature:—Signal voltage .................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err • Start the engine and run it at 1500 rpm. • Once again access address ATC008 or template ATC900 - Sending unit (B127) for inside air temperature. • Check whether the temperature shown in address ATC008 is slowly rising as cab temperature rises. – – –1/1 3 Initial component test At the l.h. recirculated air filter, perform a visual inspection of sending unit (B127; inside air temperature) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Sending Unit (B127; Inside Air Temperature), see 245-ATC. LX1025927 –UN–30SEP03 B127—Sending unit for inside air temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-2 6020 to 6920S tractors 022204 PN=24 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B127; Inside Air Temperature), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the inside air temperature sending unit, see summary of wiring layout in Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B127; Inside Air Temperature), see 245-ATC. – – –1/1 ATC 000170.04 — Sending Unit for Inside Air Temperature, Short to Ground Diagnostic trouble code ATC 000170.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the sending unit (B127; for inside air temperature). This indicates a short to ground in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CE6 –19–01SEP03–1/1 211-ATC-3 6020 to 6920S tractors 022204 PN=25 211 ATC 3 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. Instead, inside temperature is recorded via the sending unit for actual outlet air temperature. 211 ATC 4 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-4 6020 to 6920S tractors 022204 PN=26 ATC Diagnostic Trouble Codes 2 Check the sending unit (B127) for inside air temperature • • • • Ignition ON. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the right (Hi). Access address ATC008 or ATC040, or template ATC900 - Sending unit (B127) for inside air temperature. • Make sure that the information displayed at addresses ATC008 and ATC040 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. 211 ATC 5 ATC008 - Sending unit (B127) for inside air temperature, shown in °C— Specification Sending unit (B127) for inside air temperature:—Temperature ............................................................................ 0—63.5 °C Fault in circuit or sending unit ...................................................................................... Err ATC040 - Sending unit (B127) for inside air temperature, signal voltage— Specification Sending unit (B127) for inside air temperature:—Signal voltage .................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err • Start the engine and run it at 1500 rpm. • Once again access address ATC008 or template ATC900 - Sending unit (B127) for inside air temperature. • Check whether the temperature shown in address ATC008 is slowly rising as cab temperature rises. – – –1/1 3 Initial component test At the l.h. recirculated air filter, perform a visual inspection of sending unit (B127; inside air temperature) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Sending Unit (B127; Inside Air Temperature), see 245-ATC. LX1025927 –UN–30SEP03 B127—Sending unit for inside air temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-5 6020 to 6920S tractors 022204 PN=27 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B127; Inside Air Temperature), see 245-ATC. 211 ATC 6 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the inside air temperature sending unit, see summary of wiring layout in Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B127; Inside Air Temperature), see 245-ATC. – – –1/1 ATC 000171.03 — Sending Units for Ambient Air Temperature, Shorted or Open Circuit Diagnostic trouble code ATC 000171.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the front (B125) or rear (B126) sending units for ambient air temperature. This indicates that the relevant circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CE7 –19–01SEP03–1/1 211-ATC-6 6020 to 6920S tractors 022204 PN=28 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. If the front ambient temperature sending unit (B125) fails, ambient temperature is recorded only via the rear sending unit (B126), and the other way round. 211 ATC 7 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-7 6020 to 6920S tractors 022204 PN=29 ATC Diagnostic Trouble Codes 2 Checking the ambient temperature sending units (B125 and B126) 211 ATC 8 • Ignition ON. • Check the sending unit (B125) for ambient temperature at the front: – Access address ATC013 or ATC042, or template ATC901 - Sending unit for ambient temperature (front). – Make sure that the information displayed at addresses ATC 013 and ATC 042 complies with the following: ATC013 - Sending unit (B125) for ambient temperature (front), shown in °C— Specification Display:—Temperature ................................................................................. -40.0—65 °C Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 026 ................................................................................................................................. nA OK: GO TO 7. NOT OK: • Display for ambient temperature sending unit (front) not OK: GO TO 3. • Display for ambient temperature sending unit (rear) not OK: GO TO 5. ATC042 - Sending unit (B125) for ambient temperature (front), signal voltage— Specification Display:—Signal voltage ............................................................................ 0.0— 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 026 ................................................................................................................................. nA • Check the sending unit (B126) for ambient temperature at the rear: – Access address ATC014 or ATC043, or template ATC902 - Sending unit for ambient temperature (rear). – Make sure that the information displayed at addresses ATC 014 and ATC 043 complies with the following: ATC014 - Sending unit (B126) for ambient temperature (rear), shown in °C— Specification Display:—Temperature ................................................................................. -40.0—65 °C Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 027 ................................................................................................................................. nA ATC043 - Sending unit (B126) for ambient temperature (rear), signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 027 ................................................................................................................................. nA – – –1/1 TM4726 (01NOV03) 211-ATC-8 6020 to 6920S tractors 022204 PN=30 ATC Diagnostic Trouble Codes 3 Initial component test, sending unit (B125) for ambient temperature (front) At the air cleaner, perform a visual inspection of sending unit (B125; ambient temperature at the front) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies or contacts as required and do an Operational Check for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. LX1025928 –UN–30SEP03 B125—Sending unit for ambient temperature at the front ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit, sending unit (B125) for ambient temperature (front) Do a Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. OK: GO TO 7. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-9 6020 to 6920S tractors 022204 PN=31 211 ATC 9 ATC Diagnostic Trouble Codes 5 Initial component test, sending unit (B126) for ambient temperature (rear) At the rear right of the cab roof, perform a visual inspection of sending unit (B126; ambient temperature at the rear) and of the connector associated with it: OK: If there are no signs of damage: GO TO 6. NOT OK: Recondition sub-assemblies or contacts as required and do an Operational Check for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. 211 ATC 10 LX1025929 –UN–30SEP03 B126—Sending unit for ambient temperature at the rear ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 6 Checking the circuit, sending unit (B126) for ambient temperature (rear) Do a Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. OK: GO TO 7. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. – – –1/1 7 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Check the connections in the circuit for the ambient temperature sending unit, see summary of wiring layout in: – Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. – Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-ATC-10 6020 to 6920S tractors 022204 PN=32 ATC Diagnostic Trouble Codes ATC 000171.04 — Sending Units for Ambient Temperature, Short to Ground Diagnostic trouble code ATC 000171.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the front (B125) or rear (B126) sending units for ambient air temperature. This indicates a short to ground in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CE8 –19–01SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. If the front ambient temperature sending unit (B125) fails, ambient temperature is recorded only via the rear sending unit (B126), and the other way round. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-11 6020 to 6920S tractors 022204 PN=33 211 ATC 11 ATC Diagnostic Trouble Codes 2 Checking the ambient temperature sending units (B125 and B126) 211 ATC 12 • Ignition ON. • Check the sending unit (B125) for ambient temperature at the front: – Access address ATC013 or ATC042, or template ATC901 - Sending unit for ambient temperature (front). – Make sure that the information displayed at addresses ATC 013 and ATC 042 complies with the following: ATC013 - Sending unit (B125) for ambient temperature (front), shown in °C— Specification Display:—Temperature ................................................................................. -40.0—65 °C Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 026 ................................................................................................................................. nA OK: GO TO 7. NOT OK: • Display for ambient temperature sending unit (front) not OK: GO TO 3. • Display for ambient temperature sending unit (rear) not OK: GO TO 5. ATC042 - Sending unit (B125) for ambient temperature (front), signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 026 ................................................................................................................................. nA • Check the sending unit (B126) for ambient temperature at the rear: – Access address ATC014 or ATC043, or template ATC902 - Sending unit for ambient temperature (rear). – Make sure that the information displayed at addresses ATC 014 and ATC 043 complies with the following: ATC014 - Sending unit (B126) for ambient temperature (rear), shown in °C— Specification Display:—Temperature ................................................................................. -40.0—65 °C Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 027 ................................................................................................................................. nA ATC043 - Sending unit (B126) for ambient temperature (rear), signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 027 ................................................................................................................................. nA – – –1/1 TM4726 (01NOV03) 211-ATC-12 6020 to 6920S tractors 022204 PN=34 ATC Diagnostic Trouble Codes 3 Initial component test, sending unit (B125) for ambient temperature (front) At the air cleaner, perform a visual inspection of sending unit (B125; ambient temperature at the front) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies or contacts as required and do an Operational Check for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. LX1025928 –UN–30SEP03 B125—Sending unit for ambient temperature at the front ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit, sending unit (B125) for ambient temperature (front) Do a Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. OK: GO TO 7. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-13 6020 to 6920S tractors 022204 PN=35 211 ATC 13 ATC Diagnostic Trouble Codes 5 Initial component test, sending unit (B126) for ambient temperature (rear) At the rear right of the cab roof, perform a visual inspection of sending unit (B126; ambient temperature at the rear) and of the connector associated with it: OK: If there are no signs of damage: GO TO 6. NOT OK: Recondition sub-assemblies or contacts as required and do an Operational Check for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. 211 ATC 14 LX1025929 –UN–30SEP03 B126—Sending unit for ambient temperature at the rear ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 6 Checking the circuit, sending unit (B126) for ambient temperature (rear) Do a Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. OK: GO TO 7. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. – – –1/1 7 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Check the connections in the circuit for the ambient temperature sending unit, see summary of wiring layout in: – Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), see 245-ATC. – Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), see 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition as required and carry out an operational test (see 245-ATC). – – –1/1 TM4726 (01NOV03) 211-ATC-14 6020 to 6920S tractors 022204 PN=36 ATC Diagnostic Trouble Codes ATC 000628.12 — Controller, Internal Fault Diagnostic trouble code ATC 000628.12 is generated when an electronic malfunction is registered in the controller. Alarm level: Information 211 ATC 15 LX12234,0000CEB –19–01SEP03–1/1 Diagnostics Reaction of controller: ClimaTrak functions at a reduced level or not at all. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: Diagnostic trouble code is regenerated after it has been deleted and the ignition switched ON/OFF: Replace the ClimaTrak controller (ATC). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-15 6020 to 6920S tractors 022204 PN=37 ATC Diagnostic Trouble Codes ATC 000630.02 — Controller, Internal Fault 211 ATC 16 Diagnostic trouble code ATC 000630.02 is generated when the ClimaTrak controller registers an EEPROM fault. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CEA –19–01SEP03–1/1 Diagnostics Reaction of controller: ClimaTrak functions at a reduced level or not at all. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: Diagnostic trouble code is regenerated after it has been deleted and the ignition switched ON/OFF: Replace the ClimaTrak controller (ATC). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-16 6020 to 6920S tractors 022204 PN=38 ATC Diagnostic Trouble Codes ATC 000639.14 — 29-bit CAN BUS, High Error Rate Diagnostic trouble code ATC 000639.14 is generated when the ClimaTrak controller registers a high rate of errors in the incoming CAN BUS reports. This indicates a problem in the 29-bit CAN BUS. Alarm level: Information ClimaTrak is a trademark of Deere & Company 211 ATC 17 LX12234,0000CEC –19–02SEP03–1/1 Diagnostics Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 245-20-001, Data BUS Systems — Summary of References. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Check whether additional diagnostic trouble codes are saved from other control units that indicate a general problem in the 29-bit CAN BUS. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: The diagnostic trouble code is active and additional diagnostic trouble codes are saved from other control units that indicate a general problem in the 29-bit CAN BUS: GO TO 2. – – –1/1 2 Check the 29-bit CAN BUS Do the 29-bit CAN BUS - Check, (Section 213, Group 40). OK: GO TO 3. NOT OK: Recondition as required. – – –1/1 TM4726 (01NOV03) 211-ATC-17 6020 to 6920S tractors 022204 PN=39 ATC Diagnostic Trouble Codes 3 Additional checks and assessment of intermittent faults See Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition as required. 211 ATC 18 – – –1/1 ATC 000871.03 — Refrigerant Pressure Sending Unit, Shorted Circuit Diagnostic trouble code ATC 000871.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the sending unit (B130; refrigerant pressure). This indicates a short to a supply lead somewhere in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CEE –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Compressor clutch M02 is de-activated. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-18 6020 to 6920S tractors 022204 PN=40 ATC Diagnostic Trouble Codes 2 Checking the refrigerant pressure sending unit (B130) • Ignition ON. • Access address ATC017 or ATC044, or template ATC903 - Refrigerant pressure sending unit. • Make sure that the information displayed at addresses ATC 017 and ATC 044 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. 211 ATC 19 ATC017 - Refrigerant pressure sending unit (B130)—Specification Display:—Pressure ....................................................................................... 0—31.00 bar Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 029 ................................................................................................................................. nA Compressor’s operating range:— Pressure ................................................................ between 1.38 (+/- 0.35) and 27.6 (+/1.38) bar ATC044 - Refrigerant pressure sending unit (B130), signal voltage—Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 029 ................................................................................................................................. nA • • • • • Start the engine. Turn the airflow mode switch to its “de-icer/windshield” position. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Actuate the air-conditioning ON/OFF switch (snowflake), thus switching on the compressor clutch. • Make sure that the value displayed at address ATC017 gradually rises as refrigerant pressure increases. – – –1/1 3 Initial component test At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit (B130) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. LX1025933 –UN–30SEP03 B130—Refrigerant pressure sending unit ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-19 6020 to 6920S tractors 022204 PN=41 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. 211 ATC 20 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the refrigerant pressure sending unit, see summary of wiring layout in Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. – – –1/1 ATC 000871.04 — Refrigerant Pressure Sending Unit, Grounded or Open Circuit Diagnostic trouble code ATC 000871.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the sending unit (B130; refrigerant pressure). This indicates that circuit is shorted to ground or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CED –19–02SEP03–1/1 211-ATC-20 6020 to 6920S tractors 022204 PN=42 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. Compressor clutch M02 is de-activated. 211 ATC 21 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-21 6020 to 6920S tractors 022204 PN=43 ATC Diagnostic Trouble Codes 2 Checking the refrigerant pressure sending unit (B130) 211 ATC 22 • Ignition ON. • Access address ATC017 or ATC044, or template ATC903 - Refrigerant pressure sending unit. • Make sure that the information displayed at addresses ATC 017 and ATC 044 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC017 - Refrigerant pressure sending unit (B130)—Specification Display:—Pressure ....................................................................................... 0—31.00 bar Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 029 ................................................................................................................................. nA Compressor’s operating range:— Pressure ................................................................ between 1.38 (+/- 0.35) and 27.6 (+/1.38) bar ATC044 - Refrigerant pressure sending unit (B130), signal voltage—Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 029 ................................................................................................................................. nA • • • • • Start the engine. Turn the airflow mode switch to its “de-icer/windshield” position. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Actuate the air-conditioning ON/OFF switch (snowflake), thus switching on the compressor clutch. • Make sure that the value displayed at address ATC017 gradually rises as refrigerant pressure increases. – – –1/1 3 Initial component test At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit (B130) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. LX1025933 –UN–30SEP03 B130—Refrigerant pressure sending unit ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-22 6020 to 6920S tractors 022204 PN=44 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the refrigerant pressure sending unit, see summary of wiring layout in Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. – – –1/1 ATC 000876.03 — Air-Conditioning Relay, Shorted or Open Circuit Diagnostic trouble code ATC 000876.03 is generated when the ClimaTrak controller registers a shorted or open circuit at line 277, which leads to relay K09/4. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CF3 –19–02SEP03–1/1 211-ATC-23 6020 to 6920S tractors 022204 PN=45 211 ATC 23 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. Compressor clutch M02 cannot be switched on. 211 ATC 24 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-24 6020 to 6920S tractors 022204 PN=46 ATC Diagnostic Trouble Codes 2 Checking the air-conditioning relay (K09/4) • • • • • Start the engine. Turn the airflow mode switch to its “de-icer/windshield” position. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access addresses ATC004, ATC017 and ATC020, or template ATC904 Compressor clutch. • Check whether the preconditions for switching on the compressor clutch are satisfied (refrigerant pressure at address ATC017 and evaporator core temperature at address ATC020). OK: Display in address ATC004 is OK: GO TO 5. NOT OK: Display in address ATC004 is not OK: GO TO 3. ATC017 - Sending unit (B130) for refrigerant pressure, shown in bar— Specification Switching on the air-conditioning relay:— Pressure ............................................................................................ more than: 2.07 bar ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C— Specification Switching on the air-conditioning relay:— Evaporator core temperature .................................................................. higher than 3 °C • Actuate the air-conditioning ON/OFF switch (snowflake). • Actuating the air-conditioning ON/OFF switch (snowflake) either energizes relay K09/4 or switches it off. Check the display in address ATC004: ATC004 - Air conditioner relay (K09/4), status—Specification Display:—Relay energized ............................................................................................ on Relay switched off ....................................................................................................... oFF Fault in relay or circuit .................................................................................................. Err – – –1/1 TM4726 (01NOV03) 211-ATC-25 6020 to 6920S tractors 022204 PN=47 211 ATC 25 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. 211 ATC 26 LX1029027 –UN–27JUN02 A—Relay box K01 B—Relay box K02 C—Fuse box F03 D—Fuse box F04 E—Fuse box F05 F—Fuse box F06 G—Fuse box F07 H—Relay box K08 I—Relay box K09 J—Relay box K10 ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-26 6020 to 6920S tractors 022204 PN=48 ATC Diagnostic Trouble Codes 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the contacts at air-conditioning relay (K09/4), see summary of wiring layout in Circuit/Harness Test for Air-Conditioning Relay (K09/4) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. – – –1/1 ATC 000876.04 — Air-Conditioning Relay, Grounded Circuit Diagnostic trouble code ATC 000876.04 is generated when the ClimaTrak controller registers a grounded circuit at line 277, which leads to relay K09/4. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CF2 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Compressor clutch M02 cannot be switched on. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-27 6020 to 6920S tractors 022204 PN=49 211 ATC 27 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. 211 ATC 28 – – –1/1 2 Checking the air-conditioning relay (K09/4) • • • • • Start the engine. Turn the airflow mode switch to its “de-icer/windshield” position. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access addresses ATC004, ATC017 and ATC020, or template ATC904 Compressor clutch. • Check whether the preconditions for switching on the compressor clutch are satisfied (refrigerant pressure at address ATC017 and evaporator core temperature at address ATC020). OK: Display in address ATC004 is OK: GO TO 5. NOT OK: Display in address ATC004 is not OK: GO TO 3. ATC017 - Sending unit (B130) for refrigerant pressure, shown in bar— Specification Switching on the air-conditioning relay:— Pressure ............................................................................................ more than: 2.07 bar ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C— Specification Switching on the air-conditioning relay:— Evaporator core temperature .................................................................. higher than 3 °C • Actuate the air-conditioning ON/OFF switch (snowflake). • Actuating the air-conditioning ON/OFF switch (snowflake) either energizes relay K09/4 or switches it off. Check the display in address ATC004: ATC004 - Air conditioner relay (K09/4), status—Specification Display:—Relay energized ............................................................................................ on Relay switched off ....................................................................................................... oFF Fault in relay or circuit .................................................................................................. Err – – –1/1 TM4726 (01NOV03) 211-ATC-28 6020 to 6920S tractors 022204 PN=50 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as 211 required and do an ATC Operational Check for 29 Air-Conditioning Relay (K09/4), see 245-ATC. LX1029027 –UN–27JUN02 A—Relay box K01 B—Relay box K02 C—Fuse box F03 D—Fuse box F04 E—Fuse box F05 F—Fuse box F06 G—Fuse box F07 H—Relay box K08 I—Relay box K09 J—Relay box K10 ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-29 6020 to 6920S tractors 022204 PN=51 ATC Diagnostic Trouble Codes 5 Additional checks and assessment of intermittent faults 211 ATC 30 Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the contacts at air-conditioning relay (K09/4), see summary of wiring layout in Circuit/Harness Test for Air-Conditioning Relay (K09/4) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. – – –1/1 ATC 000876.10 — Compressor Clutch Engages and Disengages Too Often Diagnostic trouble code ATC 000876.10 is generated when the air-conditioning compressor clutch is engaged and disengaged via relay K09/4 more than six times a minute. Alarm level: Information LX12234,0000CF1 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-30 6020 to 6920S tractors 022204 PN=52 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic 211 trouble code is active or ATC is regenerated after it has 31 been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check compressor clutch engagement / disengagement NOTE: Reasons why the compressor clutch engages/disengages via relay K09/4 too frequently: • Loose contact or defect in circuit of air-conditioning relay (K09/4): • Loose contact or defect in circuit of evaporator core temperature sending unit (B129). • Loose contact or defect in circuit of refrigerant pressure sending unit (B130). OK: Reasons why the compressor clutch engages/disengages too frequently could not be found: GO TO 9. NOT OK: Reasons why the compressor clutch engages/disengages too frequently could be found: • Refrigerant pressure sending unit (B130) not OK: GO TO 3. • Evaporator core temperature sending unit (B129) not OK: GO TO 5. • Air-conditioning relay (K09/4): GO TO 7. Test: • Start the engine. • Access addresses ATC004, ATC017 and ATC045, or template ATC904 Compressor clutch. • Turn the airflow mode switch to its “de-icer/windshield” position. • Turn the fan speed control as far as it will go to the right. • Turn the temperature control as far as it will go to the left (Lo). • Actuate the air-conditioning ON/OFF switch (snowflake), thus switching on the compressor clutch. • Check whether a change in the sending unit values (refrigerant pressure and evaporator core temperature) is causing the compressor clutch to engage and disengage too frequently. ATC004 - Air conditioner relay (K09/4), status—Specification Display:—Relay energized ............................................................................................ on Relay switched off ....................................................................................................... oFF Fault in relay or circuit .................................................................................................. Err ATC017 - Sending unit (B130) for refrigerant pressure, shown in bar— Specification Switching off the air-conditioning relay:— Pressure .............................................................................................. less than: 1.38 Pressure ............................................................................................ more than: 27.6 Switching on the air-conditioning relay:— Pressure .............................................................................................. less than: 18.0 Pressure ............................................................................................ more than: 2.07 bar bar bar bar ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C— Specification Switching on the air-conditioning relay:— Evaporator core temperature .................................................................. higher than 3 °C – – –1/1 TM4726 (01NOV03) 211-ATC-31 6020 to 6920S tractors 022204 PN=53 ATC Diagnostic Trouble Codes 3 Initial component test, refrigerant pressure sending unit (B130) At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit (B130) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. 211 ATC 32 LX1025933 –UN–30SEP03 B130—Refrigerant pressure sending unit ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit, refrigerant pressure sending unit (B130) Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 9. NOT OK: Recondition as required and do an Operational Check for Refrigerant Pressure Sending Unit (B130), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-32 6020 to 6920S tractors 022204 PN=54 ATC Diagnostic Trouble Codes 5 Initial component test, evaporator core temperature sending unit (B129) Perform a visual inspection of evaporator core temperature sending unit (B129) and of the connector associated with it: OK: If there are no signs of damage: GO TO 6. NOT OK: Recondition sub-assemblies, connectors or contacts as 211 required and do an ATC Operational Check for 33 Evaporator Core Temperature Sending Unit (B129), see 245-ATC. LX1025935 –UN–30SEP03 B129—Sending unit for evaporator core temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 6 Checking the circuit, evaporator core temperature sending unit (B129) Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. OK: GO TO 9. NOT OK: Recondition as required and do an Operational Check for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-33 6020 to 6920S tractors 022204 PN=55 ATC Diagnostic Trouble Codes 7 Initial component test, air-conditioning relay (K09/4) Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 8. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. 211 ATC 34 LX1029027 –UN–27JUN02 A—Relay box K01 B—Relay box K02 C—Fuse box F03 D—Fuse box F04 E—Fuse box F05 F—Fuse box F06 G—Fuse box F07 H—Relay box K08 I—Relay box K09 J—Relay box K10 ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 8 Checking the circuit, air-conditioning relay (K09/4) Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 9. NOT OK: Recondition as required and do an Operational Check for Air-Conditioning Relay (K09/4), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-34 6020 to 6920S tractors 022204 PN=56 ATC Diagnostic Trouble Codes 9 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Check the connections in the circuit, see summary of wiring layout in: – Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. – Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. – Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and carry out an operational test. – – –1/1 ATC 000876.14 — Compressor Switches Off Due to Engine Overheating The air-conditioning compressor clutch was switched off by the ClimaTrak controller due to an active diagnostic trouble code that indicates engine overheating. Diagnostic trouble codes indicating engine overheating take priority. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CF0 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Compressor is switched off. The compressor is switched on again as soon as the coolant temperature recorded while the diagnostic trouble code is active drops by 5 °C (41 °F). – – –1/1 TM4726 (01NOV03) 211-ATC-35 6020 to 6920S tractors 022204 PN=57 211 ATC 35 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: Diagnostic trouble codes indicating engine overheating from other control units take priority. 211 ATC 36 – – –1/1 ATC 000919.03 — Solar Sensor Activated The solar sensor is activated at input address ATC 23 and/or ATC 24. The ClimaTrak controller detects an open circuit, as no solar sensor is installed. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CEF –19–02SEP03–1/1 Diagnostics Reaction of controller: No restriction on functionality. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-36 6020 to 6920S tractors 022204 PN=58 ATC Diagnostic Trouble Codes 2 Checking the input addresses for solar sensors • Access address ATC024. OK: Diagnosis completed. ATC 24 –– Front solar sensor, activate/deactivate—Specification Solar sensor activated:—Status .................................................................................. 001 Solar sensor de-activated:—Status ............................................................................. 000 NOT OK: Modify setting, and confirm. 211 ATC 37 • Access address ATC025. ATC 25 –– Rear solar sensor, activate/deactivate—Specification Solar sensor activated:—Status .................................................................................. 001 Solar sensor de-activated:—Status ............................................................................. 000 – – –1/1 ATC 000923.03 — Driver Unit for the Fan Motors, Shorted Circuit Diagnostic trouble code ATC 000923.03 is generated when the ClimaTrak controller registers an excessively high voltage at line 956, which leads to the fan motor driver unit (A59). This indicates a short to a supply lead somewhere in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CF4 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-37 6020 to 6920S tractors 022204 PN=59 ATC Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 1.2 211 ATC 38 1.2 OK: GO TO 2 Check the power supply to the fan motor driver unit: NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. • Bridging plug K10/1. • Fuse F05/13. • Fuse F05/1. – – –1/1 2 Checking the fan control • • • • • Ignition ON. Turn the fan speed control as far as it will go to the left (OFF). Turn the temperature control as far as it will go to the left (Lo). Access address ATC005. Slowly turn the fan speed control through its entire range till it stops at the other extreme. • Make sure that the information displayed at address ATC005 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC005 - Fan speed, shown in percent—Specification Display:—Fan OFF ...................................................................................................... 000 Fan control turned as far to the right as it will go .............................................................................................................. 038 - 100 Fault in circuit or driver unit ......................................................................................... Err – – –1/1 TM4726 (01NOV03) 211-ATC-38 6020 to 6920S tractors 022204 PN=60 ATC Diagnostic Trouble Codes 3 Initial component test In the heater/evaporator housing, perform a visual inspection of the driver unit for fan motors (A59) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as 211 required and do an ATC Operational Check for 39 Fan Motors, see 245-ATC. LX1025931 –UN–30SEP03 A59—Driver unit for fan motors ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Fan Motor Driver Unit (A59), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the fan motor driver unit, see summary of wiring layout in Circuit/Harness Test for Fan Motor Driver Unit (A59) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. 211-ATC-39 6020 to 6920S tractors – – –1/1 TM4726 (01NOV03) 022204 PN=61 ATC Diagnostic Trouble Codes ATC 000923.04 — Fan Motor Driver Unit, Grounded or Open Circuit 211 ATC 40 Diagnostic trouble code ATC 000923.04 is generated when the ClimaTrak controller registers an excessively low voltage at line 956, which leads to the fan motor driver unit (A59). This indicates that circuit is shorted to ground or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CF5 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 1.2 1.2 OK: GO TO 2 Check the power supply to the fan motor driver unit: NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. • Bridging plug K10/1. • Fuse F05/13. • Fuse F05/1. – – –1/1 TM4726 (01NOV03) 211-ATC-40 6020 to 6920S tractors 022204 PN=62 ATC Diagnostic Trouble Codes 2 Checking the fan control • • • • • Ignition ON. Turn the fan speed control as far as it will go to the left (OFF). Turn the temperature control as far as it will go to the left (Lo). Access address ATC005. Slowly turn the fan speed control through its entire range till it stops at the other extreme. • Make sure that the information displayed at address ATC005 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. 211 ATC 41 ATC005 - Fan speed, shown in percent—Specification Display:—Fan OFF ...................................................................................................... 000 Fan control turned as far to the right as it will go .............................................................................................................. 038 - 100 Fault in circuit or driver unit ......................................................................................... Err – – –1/1 3 Initial component test In the heater/evaporator housing, perform a visual inspection of the driver unit for fan motors (A59) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Fan Motors, see 245-ATC. LX1025931 –UN–30SEP03 A59—Driver unit for fan motors ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Fan Motor Driver Unit (A59), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-41 6020 to 6920S tractors 022204 PN=63 ATC Diagnostic Trouble Codes 5 Additional checks and assessment of intermittent faults 211 ATC 42 Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the fan motor driver unit, see summary of wiring layout in Circuit/Harness Test for Fan Motor Driver Unit (A59) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. – – –1/1 ATC 000923.12 — Fan Motors, Malfunction Diagnostic trouble code ATC 000923.12 is generated when a malfunction is detected in the fan motor circuit. Alarm level: Information LX12234,0000CF6 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-42 6020 to 6920S tractors 022204 PN=64 ATC Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic 211 trouble code is active or ATC is regenerated after it has 43 been deleted and a functional test has been carried out: GO TO 1.2 1.2 OK: GO TO 2 Check the power supply to the fan motor driver unit: NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. • Bridging plug K10/1. • Fuse F05/13. • Fuse F05/1. – – –1/1 2 Checking the fan control • • • • • Ignition ON. Turn the fan speed control as far as it will go to the left (OFF). Turn the temperature control as far as it will go to the left (Lo). Access address ATC005. Slowly turn the fan speed control through its entire range till it stops at the other extreme. • Make sure that the information displayed at address ATC005 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC005 - Fan speed, shown in percent—Specification Display:—Fan OFF ...................................................................................................... 000 Fan control turned as far to the right as it will go .............................................................................................................. 038 - 100 Fault at motor connecting lines or at motor ............................................................................................................................ Err NOTE: There is a delay (up to 30 seconds) in displaying faults at motor connecting lines. – – –1/1 TM4726 (01NOV03) 211-ATC-43 6020 to 6920S tractors 022204 PN=65 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of fan motors (M07 and M10), of the driver unit for fan motors (A59) and of the contacts associated with them: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Fan Motors, see 245-ATC. 211 ATC 44 LX1025932 –UN–30SEP03 M07—Fan motor M10—Fan motor A59—Driver unit for fan motors ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Fan Motors (M07 and M10), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the fan motors, see summary of wiring layout in Circuit/Harness Test for Fan Motors (M07 and M10) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Fan Motors, see 245-ATC. 211-ATC-44 6020 to 6920S tractors – – –1/1 TM4726 (01NOV03) 022204 PN=66 ATC Diagnostic Trouble Codes ATC 001079.03 — 5-volt Power Supply, Shorted or Open Circuit Diagnostic trouble code ATC 001079.03 is generated when the voltage measured at the positive line of the power supply to the 5-volt components (defog sensor B143, refrigerant pressure sending unit B130, water valve B131 and motor for adjusting the air distribution flaps B132) is over 5 volts. This indicates that the circuit is shorted to a supply lead or there is an internal interruption at the controller. Alarm level: Information LX12234,0000CF7 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-45 6020 to 6920S tractors 022204 PN=67 211 ATC 45 ATC Diagnostic Trouble Codes 2 Functional test for 5-volt components 211 ATC 46 • Ignition ON. • Access addresses ATC007, ATC011, ATC018 and ATC044, or template ATC907 5-volt components. • Make sure that the information displayed at addresses ATC007, ATC011, ATC018 and ATC044 complies with the following: OK: GO TO 4. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Adjust the positions via the airflow mode selection switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault in circuit, potentiometer or motor ..................................................................................... Err ATC018 - Defog sensor for windshield, frequency in Hz—Specification Display:—HZ .................................................................................................... 32.3 — 37 Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 028 ................................................................................................................................. nA ATC044 - Refrigerant pressure sending unit (B130), signal voltage—Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 029 ................................................................................................................................. nA – – –1/1 3 Checking the circuit Do a Circuit/Harness Test for 5-volt Power Supply, see 245-ATC. OK: GO TO 4. NOT OK: Recondition as required and do an Operational Check for 5-volt Components, see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-46 6020 to 6920S tractors 022204 PN=68 ATC Diagnostic Trouble Codes 4 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections for the 5-volt power supply circuit, see summary of wiring layout in Circuit/Harness Test for 5-volt Power Supply in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for 5-volt Components, see 245-ATC. – – –1/1 ATC 001079.04 — 5-volt Power Supply, Grounded Circuit Diagnostic trouble code ATC 001079.04 is generated when the voltage measured at the positive line of the power supply to the 5-volt components (defog sensor B143, refrigerant pressure sending unit B130, fan motor driver unit A59, water valve B131 and motor for adjusting the air distribution flaps B132) is below 0.5 volts. This indicates a short to ground in the circuit. Alarm level: Information LX12234,0000CF8 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-47 6020 to 6920S tractors 022204 PN=69 211 ATC 47 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. 211 ATC 48 – – –1/1 2 Functional test for 5-volt components • Ignition ON. • Access addresses ATC007, ATC011, ATC018 and ATC044, or template ATC907 5-volt components. • Make sure that the information displayed at addresses ATC007, ATC011, ATC018 and ATC044 complies with the following: OK: GO TO 4. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Adjust the positions via the airflow mode selection switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault in circuit, potentiometer or motor ..................................................................................... Err ATC018 - Defog sensor for windshield, frequency in Hz—Specification Display:—HZ .................................................................................................... 32.3 — 37 Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 028 ................................................................................................................................. nA ATC044 - Refrigerant pressure sending unit (B130), signal voltage—Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 029 ................................................................................................................................. nA – – –1/1 TM4726 (01NOV03) 211-ATC-48 6020 to 6920S tractors 022204 PN=70 ATC Diagnostic Trouble Codes 3 Checking the circuit Do a Circuit/Harness Test for 5-volt Power Supply, see 245-ATC. OK: GO TO 4. NOT OK: Recondition as required and do an Operational Check for 5-volt Components, see 245-ATC. – – –1/1 4 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections for the 5-volt power supply circuit, see summary of wiring layout in Circuit/Harness Test for 5-volt Power Supply in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for 5-volt Components, see 245-ATC. – – –1/1 ATC 001546.03 — Potentiometer for Position of Water Valve, Shorted or Open Circuit Diagnostic trouble code ATC 001546.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the potentiometer for positioning the water valve (line 918). This indicates that circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CF9 –19–02SEP03–1/1 211-ATC-49 6020 to 6920S tractors 022204 PN=71 211 ATC 49 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. The water valve can only be controlled to a limited extent. 211 ATC 50 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-50 6020 to 6920S tractors 022204 PN=72 ATC Diagnostic Trouble Codes 2 Checking the potentiometer (B131) for water valve position • • • • Start the engine. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access address ATC011 and make sure that the display complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault in circuit, potentiometer or motor ..................................................................................... Err 211 ATC 51 – Turn the temperature control slowly to the right; the value on the display should drop to 0 when the knob is as far as it will go to the right (Hi). – Turn the temperature control slowly to the left; the value on the display should return to 100 when the knob is as far as it will go to the left (Lo). NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the temperature control is turned. The position of the water valve is determined by the ClimaTrak controller via the position of the temperature control in relation to the registered difference in temperature. This ensures that the temperature changes at an even rate. ClimaTrak is a trademark of Deere & Company 3 Initial component test – – –1/1 Perform a visual inspection of the water valve (B131) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Water Valve (B131), see 245-ATC. LX1025934 –UN–30SEP03 B131—Water valve ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-51 6020 to 6920S tractors 022204 PN=73 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. 211 ATC 52 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the water valve, see summary of wiring layout in Circuit/Harness Test for Water Valve (B131) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 ATC 001546.04 — Potentiometer for Water Valve Position, Grounded Circuit Diagnostic trouble code ATC 001546.04 is generated when the ClimaTrak controller measures below 0 volt at the signal input of the potentiometer for positioning the water valve (line 918). This indicates a short to ground in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CFA –19–02SEP03–1/1 211-ATC-52 6020 to 6920S tractors 022204 PN=74 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. The water valve can only be controlled to a limited extent. 211 ATC 53 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-53 6020 to 6920S tractors 022204 PN=75 ATC Diagnostic Trouble Codes 2 Checking the potentiometer (B131) for water valve position • • • • Start the engine. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access address ATC011 and make sure that the display complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault in circuit, potentiometer or motor ..................................................................................... Err 211 ATC 54 – Turn the temperature control slowly to the right; the value on the display should drop to 0 when the knob is as far as it will go to the right (Hi). – Turn the temperature control slowly to the left; the value on the display should return to 100 when the knob is as far as it will go to the left (Lo). NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the temperature control is turned. The position of the water valve is determined by the ClimaTrak controller via the position of the temperature control in relation to the registered difference in temperature. This ensures that the temperature changes at an even rate. ClimaTrak is a trademark of Deere & Company 3 Initial component test – – –1/1 Perform a visual inspection of the water valve (B131) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Water Valve (B131), see 245-ATC. LX1025934 –UN–30SEP03 B131—Water valve ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-54 6020 to 6920S tractors 022204 PN=76 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the water valve, see summary of wiring layout in Circuit/Harness Test for Water Valve (B131) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 ATC 001547.03 — Sending Units for Evaporator Core Temperature, Shorted or Open Circuit Diagnostic trouble code ATC 001547.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the sending unit (B129; for evaporator core temperature). This indicates that circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CFB –19–02SEP03–1/1 211-ATC-55 6020 to 6920S tractors 022204 PN=77 211 ATC 55 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. 211 ATC 56 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Checking the sending unit (B129) for evaporator core temperature • • • • Ignition ON. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the right (Hi). Access address ATC020 or ATC045, or template ATC905 - Sending unit for evaporator core temperature. • Make sure that the information displayed at addresses ATC 020 and ATC 045 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C— Specification Display:—Temperature ............................................................................ -10.0—80.00 °C Fault in circuit or sending unit ...................................................................................... Err ATC045 - Sending unit (B129) for evaporator core temperature, signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err • Start the engine and run it at 1500 rpm. • Once again access address ATC020, or template ATC905 - Sending unit for evaporator core temperature. • Check whether the temperature shown in address ATC020 is slowly rising as cab temperature rises. – – –1/1 TM4726 (01NOV03) 211-ATC-56 6020 to 6920S tractors 022204 PN=78 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of evaporator core temperature sending unit (B129) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as 211 required and do an ATC Operational Check for 57 Evaporator Core Temperature Sending Unit (B129), see 245-ATC. LX1025935 –UN–30SEP03 B129—Sending unit for evaporator core temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Before doing a check of the connections in the sending unit circuit for evaporator core temperature, see summary of wiring layout in Circuit/Harness Test for Sending Unit (B129; Evaporator Core Temperature) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and do an Operational Check for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-57 6020 to 6920S tractors 022204 PN=79 ATC Diagnostic Trouble Codes ATC 001547.04 — Sending Unit for Evaporator Core Temperature, Short to Ground 211 ATC 58 Diagnostic trouble code ATC 001547.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the sending unit (B129; for evaporator core temperature). This indicates a short to ground in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000CFC –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-58 6020 to 6920S tractors 022204 PN=80 ATC Diagnostic Trouble Codes 2 Checking the sending unit (B129) for evaporator core temperature • • • • Ignition ON. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the right (Hi). Access address ATC020 or ATC045, or template ATC905 - Sending unit for evaporator core temperature. • Make sure that the information displayed at addresses ATC 020 and ATC 045 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. 211 ATC 59 ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C— Specification Display:—Temperature ............................................................................ -10.0—80.00 °C Fault in circuit or sending unit ...................................................................................... Err ATC045 - Sending unit (B129) for evaporator core temperature, signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err • Start the engine and run it at 1500 rpm. • Once again access address ATC020, or template ATC905 - Sending unit for evaporator core temperature. • Check whether the temperature shown in address ATC020 is slowly rising as cab temperature rises. – – –1/1 3 Initial component test Perform a visual inspection of evaporator core temperature sending unit (B129) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. LX1025935 –UN–30SEP03 B129—Sending unit for evaporator core temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-59 6020 to 6920S tractors 022204 PN=81 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. 211 ATC 60 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the sending unit circuit for evaporator core temperature, see summary of wiring layout in Circuit/Harness Test for Sending Unit (B129; Evaporator Core Temperature) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and do an Operational Check for Evaporator Core Temperature Sending Unit (B129), see 245-ATC. – – –1/1 ATC 001548.03 — Sending Unit for Actual Outlet Air Temperature, Shorted or Open Circuit Diagnostic trouble code ATC 001548.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the sending unit (B128; for actual outlet air temperature). This indicates that circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CFD –19–02SEP03–1/1 211-ATC-60 6020 to 6920S tractors 022204 PN=82 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. The water valve is adjusted according to the difference between actual temperature and desired temperature. 211 ATC 61 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Checking the sending unit (B128) for outlet air temperature • • • • Ignition ON. Turn the temperature control as far as it will go to the right (Hi). Turn the fan speed control as far as it will go to the right. Access address ATC010 or ATC041, or template ATC906 - Sending unit for actual outlet air temperature. • Make sure that the information displayed at addresses ATC 010 and ATC 041 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC010 - Sending unit (B128) for actual outlet air temperature, shown in °C— Specification Display:—Temperature ............................................................................ -10.0—99.90 °C Fault in circuit or sending unit ...................................................................................... Err ATC041 - Sending unit (B128) for outlet air temperature, signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err • Start the engine and run it at 1500 rpm. • Once again access address ATC010, or template ATC906 - Sending unit for actual outlet air temperature. • Check whether the value shown in address ATC010 is rising as outlet air temperature increases in the air duct. – – –1/1 TM4726 (01NOV03) 211-ATC-61 6020 to 6920S tractors 022204 PN=83 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of sending unit (B128; for actual outlet air temperature) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. 211 ATC 62 LX1025936 –UN–30SEP03 B128—Sending unit for actual outlet air temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Before doing a check of the connections in the sending unit circuit for actual outlet air temperature, see summary of wiring layout in Circuit/Harness Test for Sending Unit (B128; Actual Outlet Air Temperature) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and do an Operational Check for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-62 6020 to 6920S tractors 022204 PN=84 ATC Diagnostic Trouble Codes ATC 001548.04 — Sending Unit for Actual Outlet Air Temperature, Grounded Circuit Diagnostic trouble code ATC 001548.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the sending unit (B128; for actual outlet air temperature). This indicates a short to ground in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000FBF –19–30SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. The water valve is adjusted according to the difference between actual temperature and desired temperature. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-63 6020 to 6920S tractors 022204 PN=85 211 ATC 63 ATC Diagnostic Trouble Codes 2 Checking the sending unit (B128) for outlet air temperature 211 ATC 64 • • • • Ignition ON. Turn the temperature control as far as it will go to the right (Hi). Turn the fan speed control as far as it will go to the right. Access address ATC010 or ATC041, or template ATC906 - Sending unit for actual outlet air temperature. • Make sure that the information displayed at addresses ATC 010 and ATC 041 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC010 - Sending unit (B128) for actual outlet air temperature, shown in °C— Specification Display:—Temperature ............................................................................ -10.0—99.90 °C Fault in circuit or sending unit ...................................................................................... Err ATC041 - Sending unit (B128) for outlet air temperature, signal voltage— Specification Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts Fault in circuit or sending unit ...................................................................................... Err • Start the engine and run it at 1500 rpm. • Once again access address ATC010, or template ATC906 - Sending unit for actual outlet air temperature. • Check whether the value shown in address ATC010 is rising as outlet air temperature increases in the air duct. – – –1/1 3 Initial component test Perform a visual inspection of sending unit (B128; for actual outlet air temperature) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. LX1025936 –UN–30SEP03 B128—Sending unit for actual outlet air temperature ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-64 6020 to 6920S tractors 022204 PN=86 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the sending unit circuit for actual outlet air temperature, see summary of wiring layout in Circuit/Harness Test for Sending Unit (B128; Actual Outlet Air Temperature) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and do an Operational Check for Sending Unit (B128; for Actual Outlet Air Temperature), see 245-ATC. – – –1/1 ATC 001549.03 — Water Valve Motor, Shorted Circuit Diagnostic trouble code ATC 001549.03 is generated when the ClimaTrak controller measures an excessively high voltage at connecting lines 937 and/or 946 of the water valve motor (B131). This indicates that the circuit is shorted. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000CFF –19–02SEP03–1/1 211-ATC-65 6020 to 6920S tractors 022204 PN=87 211 ATC 65 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. 211 ATC 66 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-66 6020 to 6920S tractors 022204 PN=88 ATC Diagnostic Trouble Codes 2 Checking the water valve motor • • • • Start the engine. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access address ATC011 and make sure that the display complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault at motor connecting lines, at motor or at potentiometer ................................................................................................................ Err 211 ATC 67 – Turn the temperature control slowly to the right; the value on the display should drop to 0 when the knob is as far as it will go to the right (Hi). – Turn the temperature control slowly to the left; the value on the display should return to 100 when the knob is as far as it will go to the left (Lo). NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the temperature control is turned. The position of the water valve is determined by the ClimaTrak controller via the position of the temperature control in relation to the registered difference in temperature. This ensures that the temperature changes at an even rate. ClimaTrak is a trademark of Deere & Company 3 Initial component test – – –1/1 Perform a visual inspection of the water valve (B131) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Water Valve (B131), see 245-ATC. LX1025934 –UN–30SEP03 B131—Water valve ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-67 6020 to 6920S tractors 022204 PN=89 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. 211 ATC 68 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. Before doing a check of the connections in the water valve circuit, see summary of wiring layout in Circuit/Harness Test for Water Valve (B131) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 ATC 001549.04 — Water Valve Motor, Grounded Circuit Diagnostic trouble code ATC 001549.04 is generated when the ClimaTrak controller measures an excessively low voltage at connecting lines 937 and/or 946 of the water valve motor (B131). This indicates that the circuit is shorted. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000D00 –19–02SEP03–1/1 211-ATC-68 6020 to 6920S tractors 022204 PN=90 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. 211 ATC 69 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-69 6020 to 6920S tractors 022204 PN=91 ATC Diagnostic Trouble Codes 2 Checking the water valve motor • • • • Start the engine. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access address ATC011 and make sure that the display complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault at motor connecting lines, at motor or at potentiometer ................................................................................................................ Err 211 ATC 70 – Turn the temperature control slowly to the right; the value on the display should drop to 0 when the knob is as far as it will go to the right (Hi). – Turn the temperature control slowly to the left; the value on the display should return to 100 when the knob is as far as it will go to the left (Lo). NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the temperature control is turned. The position of the water valve is determined by the ClimaTrak controller via the position of the temperature control in relation to the registered difference in temperature. This ensures that the temperature changes at an even rate. ClimaTrak is a trademark of Deere & Company 3 Initial component test – – –1/1 Perform a visual inspection of the water valve (B131) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Water Valve (B131), see 245-ATC. LX1025934 –UN–30SEP03 B131—Water valve ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-70 6020 to 6920S tractors 022204 PN=92 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the water valve circuit, see summary of wiring layout in Circuit/Harness Test for Water Valve (B131) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 ATC 001549.07 — Water Valve, Malfunction Diagnostic trouble code ATC 001549.07 is generated when the ClimaTrak controller receives a valid actual (position) signal from the water valve’s position potentiometer, but the water valve cannot be moved to its desired position via the motor’s connecting lines. This indicates a mechanical fault at the water valve or an open line at the motor’s connecting lines. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000D01 –19–02SEP03–1/1 211-ATC-71 6020 to 6920S tractors 022204 PN=93 211 ATC 71 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. 211 ATC 72 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-72 6020 to 6920S tractors 022204 PN=94 ATC Diagnostic Trouble Codes 2 Check the position of the water valve. • • • • Start the engine. Turn the fan speed control as far as it will go to the right. Turn the temperature control as far as it will go to the left (Lo). Access address ATC011 and make sure that the display complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC011 - Potentiometer (B131) for water valve position, status—Specification Temperature control set as far as it will go to the left (Lo):—Valve closed ............................................................................... 100 Temperature control set as far as it will go to the right (Hi):—Valve opened ............................................................................ 000 Display if malfunction occurs:—Fault in circuit, potentiometer or motor ..................................................................................... Err 211 ATC 73 – Turn the temperature control slowly to the right; the value on the display should drop to 0 when the knob is as far as it will go to the right (Hi). – Turn the temperature control slowly to the left; the value on the display should return to 100 when the knob is as far as it will go to the left (Lo). NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the temperature control is turned. The position of the water valve is determined by the ClimaTrak controller via the position of the temperature control in relation to the registered difference in temperature. This ensures that the temperature changes at an even rate. ClimaTrak is a trademark of Deere & Company 3 Initial component test – – –1/1 Perform a visual inspection of the water valve (B131) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Water Valve (B131), see 245-ATC. LX1025934 –UN–30SEP03 B131—Water valve ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-73 6020 to 6920S tractors 022204 PN=95 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. 211 ATC 74 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: GO TO 6. • Before doing a check of the connections in the water valve circuit, see summary of wiring layout in Circuit/Harness Test for Water Valve (B131) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 6 Checking for a mechanical defect at the water valve Before checking the water valve for a mechanical defect, see also “Replace Water Valve” (Repair manual, 90-10). OK: Diagnosis completed. NOT OK: Recondition as required and do an Operational Check for Water Valve (B131), see 245-ATC. – – –1/1 ATC 001549.13 — Water Valve Not Calibrated Diagnostic trouble code ATC 001549.13 is generated when the water valve is found to have an invalid calibration, or is not yet calibrated. Alarm level: Information LX12234,0000D02 –19–02SEP03–1/1 TM4726 (01NOV03) 211-ATC-74 6020 to 6920S tractors 022204 PN=96 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. 211 ATC 75 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Calibrating the ClimaTrak controller (ATC) 1. Before calibrating the ATC controller, see "Calibration via the ATC Controller (Water Valve and Mode Control)" in 245-ATC. 2. Delete the diagnostic trouble code and do an Operational Check for Water Valve (B131), see 245-ATC. ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) OK: Diagnosis completed. NOT OK: Automatic calibration not possible or diagnostic trouble code ATC 001549.13 is regenerated after the operational check: GO TO 3. – – –1/1 211-ATC-75 6020 to 6920S tractors 022204 PN=97 ATC Diagnostic Trouble Codes 3 Calibrate the water valve manually 1. Before calibrating the water valve manually, see Address ATC022 –– Water valve, calibrate. 2. Delete the diagnostic trouble code and do an Operational Check for Water Valve (B131), see 245-ATC. 211 ATC 76 OK: Diagnosis completed. NOT OK: If no ATC diagnostic trouble codes are saved that indicate a problem at the water valve: Check for mechanical defects at the water valve. – – –1/1 ATC 001552.03 — Temperature Control, Shorted or Open Circuit Diagnostic trouble code ATC 001552.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the temperature control. This indicates that the internal circuit of the controller is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000D03 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. The ClimaTrak controller operates in its basic mode. Temperature is set to 22 °C (72 °F). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-76 6020 to 6920S tractors 022204 PN=98 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic 211 trouble code is active or ATC is regenerated after it has 77 been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the temperature control potentiometer • Ignition ON. • Turn the temperature control slowly to the left; the value on the display should slowly go down when the knob is as far as it will go to the left (Lo). • Turn the temperature control slowly to right. The value on the display should increase slowly until the temperature control knob is turned as far as it will go to the right (Hi). • Access address ATC006. ATC006 - Desired value for inside air temperature, shown in °C—Specification Temperature control set as far as it will go to the left (Lo):—Status ........................................................................................... LO Temperature control set as far as it will go to the right (Hi):—Status ........................................................................................... HI Possible temperature range settings:— Temperature in °C .......................................................................................... 13.0 - 30.0 Display if there is a malfunction at the temperature control potentiometer:— Status ........................................................................................................................... Err OK: Diagnosis completed. NOT OK: Before replacing and calibrating the ATC controller, see "Calibration via the ATC Controller (Water Valve and Mode Control)" in 245-ATC. – – –1/1 ATC 001552.04 — Temperature Control, Grounded Circuit Diagnostic trouble code ATC 001552.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the temperature control. This indicates a short to ground in the internal circuit of the controller. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000D04 –19–02SEP03–1/1 211-ATC-77 6020 to 6920S tractors 022204 PN=99 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Temperature control is restricted. The ClimaTrak controller operates in its basic mode. Temperature is set to 22 °C (72 °F). 211 ATC 78 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the temperature control potentiometer • Ignition ON. • Turn the temperature control slowly to the left; the value on the display should slowly go down when the knob is as far as it will go to the left (Lo). • Turn the temperature control slowly to right. The value on the display should increase slowly until the temperature control knob is turned as far as it will go to the right (Hi). • Access address ATC006. ATC006 - Desired value for inside air temperature, shown in °C—Specification Temperature control set as far as it will go to the left (Lo):—Status ........................................................................................... LO Temperature control set as far as it will go to the right (Hi):—Status ........................................................................................... HI Possible temperature range settings:— Temperature in °C .......................................................................................... 13.0 - 30.0 Display if there is a malfunction at the temperature control potentiometer:— Status ........................................................................................................................... Err OK: Diagnosis completed. NOT OK: Before replacing and calibrating the ATC controller, see "Calibration via the ATC Controller (Water Valve and Mode Control)" in 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-78 6020 to 6920S tractors 022204 PN=100 ATC Diagnostic Trouble Codes ATC 001553.03 — Fan Speed Control, Shorted or Open Circuit Diagnostic trouble code ATC 001553.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of the fan speed control. This indicates that the internal circuit of the controller is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company 211 ATC 79 LX12234,0000D05 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. The ClimaTrak controller operates in its basic mode. Fan speed is set at 75% of its maximum output. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-79 6020 to 6920S tractors 022204 PN=101 ATC Diagnostic Trouble Codes 2 Check the fan speed potentiometer • Ignition ON. • Slowly turn the fan speed control through its entire range. • Access address ATC003. OK: Diagnosis completed. ATC003 - Desired value for fan speed control, status—Specification Fan speed control turned as far as it will go to the left (OFF position):—Status ......................................................................... oFF Fan speed control not in OFF position, but at any position up to and including maximum:—Status ........................................................................................................ on AUTOMATIC button:—AUTOMATIC activated ..................................................................................................................... Auto Display if there is a malfunction at the fan speed potentiometer:—Status ................................................................................ Err 211 ATC 80 NOT OK: Before replacing and calibrating the ATC controller, see "Calibration via the ATC Controller (Water Valve and Mode Control)" in 245-ATC. – – –1/1 ATC 001553.04 — Fan Speed Control, Grounded Circuit Diagnostic trouble code ATC 001553.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of the fan speed control. This indicates a short to ground in the internal circuit of the controller. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000D06 –19–02SEP03–1/1 Diagnostics Reaction of controller: Temperature control is restricted. The ClimaTrak controller operates in its basic mode. Fan speed is set at 75% of its maximum output. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-80 6020 to 6920S tractors 022204 PN=102 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic 211 trouble code is active or ATC is regenerated after it has 81 been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the fan speed potentiometer • Ignition ON. • Slowly turn the fan speed control through its entire range. • Access address ATC003. OK: Diagnosis completed. ATC003 - Desired value for fan speed control, status—Specification Fan speed set as far as it will go to the left:—Status ................................................................................................................. oFF Fan speed control not in OFF position, but at any position up to and including maximum:—Status ........................................................................................................ on AUTOMATIC button:—AUTOMATIC activated ..................................................................................................................... Auto Display if there is a malfunction at the fan speed potentiometer:—Status ................................................................................ Err NOT OK: Before replacing and calibrating the ATC controller, see "Calibration via the ATC Controller (Water Valve and Mode Control)" in 245-ATC. – – –1/1 ATC 002000.09 — Engine Control Unit is not Transmitting any Data (Coolant Temperature) Diagnostic trouble code ATC 002000.09 is generated when there is a problem in transferring data between the engine control unit (ECU) and the ClimaTrak controller. Reception of the CAN message regarding coolant temperature is intermittent or non-existent (intermittent reception could be due to a loose wire). Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000D07 –19–02SEP03–1/1 211-ATC-81 6020 to 6920S tractors 022204 PN=103 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: A coolant temperature of 75 °C (167 °F) is assumed by the ClimaTrak controller. 211 ATC 82 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 245-20-001, Data BUS Systems — Summary of References. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 ECU diagnostic trouble codes take priority. 1.3 - A general 29-bit CAN BUS problem Are additional diagnostic trouble codes are saved that indicate a problem in the 29-bit CAN BUS? OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and no ECU diagnostic trouble codes exist: GO TO 1.3 OK: If additional diagnostic trouble codes are saved: Do the 29-bit CAN BUS - Check, (Section 213, Group 40). NOT OK: No diagnostic trouble code is saved that indicates a general problem in the 29-bit CAN BUS: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-82 6020 to 6920S tractors 022204 PN=104 ATC Diagnostic Trouble Codes 2 Checking the ATC plug (29-bit CAN BUS connection and power supply) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. • Check the power supply. • Check the 29-bit CAN BUS communication lines (934/935). • Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. OK: GO TO 3. NOT OK: Recondition as required and carry out an operational test. 211 ATC 83 ATC –– plug X597 (W47)—Specification Power supply:—Positive (lead 982) ...................................................... 12 volts at pin 20 Positive (lead 203) ................................................................................ 12 volts at pin 22 Ground (lead 050) ................................................................................................. at pin 9 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................... at pin 5 CAN- (lead 935) .................................................................................................. at pin 21 – – –1/1 3 Checking the ECU plug (29-bit CAN BUS connection and power supply) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. • Check the power supply. • Check the 29-bit CAN BUS communication lines (934/935). • Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. OK: GO TO 4. NOT OK: Recondition as required and carry out an operational test. ECU Level 11 (HPCR) –– plug X570/1 (wiring harness W15)—Specification Power supply:—Positive (lead 622) ...................................................... 12 volts at pin E3 Positive (lead 032) ................................................................. 12 volts at pins B1 and B2 Positive, ELX (lead 992) ...................................................................... 12 volts at pin G2 Ground (lead 050) ................................................................................ at pins C2 and C3 ECU Level 11 (HPCR) –– plug X570/2 (wiring harness W15)—Specification 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. at pin L1 CAN- (lead 935) .................................................................................................. at pin L2 ECU Level 12 (DE10) –– plug X570 (W15)—Specification Power supply:—Positive (lead 622) ...................................................... 12 volts at pin A2 Positive (lead 032) ................................................................................ 12 volts at pin K1 Positive (lead 992) ................................................................................ 12 volts at pin H1 Ground (lead 050) ............................................................................................... at pin J2 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................ at pin G1 CAN- (lead 935) .................................................................................................. at pin F1 – – –1/1 TM4726 (01NOV03) 211-ATC-83 6020 to 6920S tractors 022204 PN=105 ATC Diagnostic Trouble Codes 4 Additional checks and assessment of intermittent faults 211 ATC 84 Type of error indicates a loose contact: OK: Diagnosis completed. • Check the connectors of the control units. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required. – – –1/1 ATC 523848.03 — Potentiometer for Position of Air Distribution Flaps, Shorted or Open Circuit Diagnostic trouble code ATC 523848.03 is generated when the ClimaTrak controller measures over 5 volts at the signal input of potentiometer (B132; for position of air distribution flaps). This indicates that circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000D08 –19–08SEP03–1/1 Diagnostics Reaction of controller: Air distribution control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-84 6020 to 6920S tractors 022204 PN=106 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic 211 trouble code is active or ATC is regenerated after it has 85 been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the potentiometer (B132) for position of air distribution flaps • Ignition ON. • Access address ATC007. • Turn the airflow mode switch to the following settings in order to check whether the number displayed in address ATC007 complies with the following specifications: OK: GO TO 5. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Airflow mode switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 – – –1/1 TM4726 (01NOV03) 211-ATC-85 6020 to 6920S tractors 022204 PN=107 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. 211 ATC 86 LX1025937 –UN–30SEP03 B132—Adjusting motor for air distribution ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Before doing a check of the connections in the adjusting motor circuit, see summary of wiring layout in Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-86 6020 to 6920S tractors 022204 PN=108 ATC Diagnostic Trouble Codes ATC 523848.04 — Potentiometer for Position of Air Distribution Flaps, Grounded Circuit Diagnostic trouble code ATC 523848.04 is generated when the ClimaTrak controller measures below 0 volts at the signal input of potentiometer (B132; for position of air distribution flaps). This indicates a short to ground in the circuit. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000D09 –19–08SEP03–1/1 Diagnostics Reaction of controller: Air distribution control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-87 6020 to 6920S tractors 022204 PN=109 211 ATC 87 ATC Diagnostic Trouble Codes 2 Check the potentiometer (B132) for position of air distribution flaps • Ignition ON. • Access address ATC007. • Turn the airflow mode switch to the following settings in order to check whether the number displayed in address ATC007 complies with the following specifications: OK: GO TO 5. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Airflow mode switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 211 ATC 88 – – –1/1 3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. LX1025937 –UN–30SEP03 B132—Adjusting motor for air distribution ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-88 6020 to 6920S tractors 022204 PN=110 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the adjusting motor circuit, see summary of wiring layout in Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 ATC 523848.05 — Adjusting Motor for Air Distribution, Shorted Circuit Diagnostic trouble code ATC 523848.05 is generated when the ClimaTrak controller measures an excessively high voltage at connecting lines 928 and/or 929 of the adjusting motor (B132; for air distribution). This indicates that the circuit is shorted. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000D0A –19–08SEP03–1/1 211-ATC-89 6020 to 6920S tractors 022204 PN=111 211 ATC 89 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Air distribution control is restricted. 211 ATC 90 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the potentiometer (B132) for position of air distribution flaps • Ignition ON. • Access address ATC007. • Turn the airflow mode switch to the following settings in order to check whether the number displayed in address ATC007 complies with the following specifications: OK: GO TO 5. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Airflow mode switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 – – –1/1 TM4726 (01NOV03) 211-ATC-90 6020 to 6920S tractors 022204 PN=112 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as 211 required and do an ATC Operational Check for 91 Adjusting Motor (B132; for Air Distribution), see 245-ATC. LX1025937 –UN–30SEP03 B132—Adjusting motor for air distribution ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Before doing a check of the connections in the adjusting motor circuit, see summary of wiring layout in Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-91 6020 to 6920S tractors 022204 PN=113 ATC Diagnostic Trouble Codes ATC 523848.06 — Adjusting Motor for Air Distribution, Grounded Circuit 211 ATC 92 Diagnostic trouble code ATC 523848.06 is generated when the ClimaTrak controller measures an excessively low voltage at connecting lines 928 and/or 929 of the adjusting motor (B132; for air distribution). This indicates that the circuit is shorted. Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000D0B –19–08SEP03–1/1 Diagnostics Reaction of controller: Air distribution control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-92 6020 to 6920S tractors 022204 PN=114 ATC Diagnostic Trouble Codes 2 Check the potentiometer (B132) for position of air distribution flaps • Ignition ON. • Access address ATC007. • Turn the airflow mode switch to the following settings in order to check whether the number displayed in address ATC007 complies with the following specifications: OK: GO TO 5. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Airflow mode switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 211 ATC 93 – – –1/1 3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. LX1025937 –UN–30SEP03 B132—Adjusting motor for air distribution ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-93 6020 to 6920S tractors 022204 PN=115 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. 211 ATC 94 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the adjusting motor circuit, see summary of wiring layout in Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 ATC 523848.07 — Air Distribution, Malfunction Diagnostic trouble code ATC 523848.07 is generated when the ClimaTrak controller receives a valid actual (position) signal for the position of the air distribution flaps, but the adjusting motor for air distribution cannot be moved to its desired position via the motor’s connecting lines. This indicates a mechanical fault at the air distribution or an open line at the motor’s connecting lines. ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000D0C –19–08SEP03–1/1 211-ATC-94 6020 to 6920S tractors 022204 PN=116 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Air distribution control is restricted. 211 ATC 95 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the position of the air distribution flaps • Ignition ON. • Access address ATC007. • Turn the airflow mode switch to the following settings in order to check whether the number displayed in address ATC007 complies with the following specifications: OK: GO TO 5. NOT OK: GO TO 3. ATC007 - Potentiometer (B132) for position of air distribution flaps, status— Specification Airflow mode switch:—Fault in circuit, at potentiometer or at motor ............................................................................................ 000 "De-ice (windshield)" position ...................................................................................... 001 "De-ice (windshield)/dashboard/footwell" position ........................................................................................................................ 002 "Footwell" position ....................................................................................................... 003 "Dashboard" position ................................................................................................... 004 Position between "De-ice (windshield)" and "Dashboard" ......................................................................................................... 005 Position between "De-ice (windshield)" and "Footwell" ............................................................................................................. 006 Calibration ................................................................................................................... 009 AUTOMATIC button:—AUTOMATIC activated ...................................................................................................................... 008 – – –1/1 TM4726 (01NOV03) 211-ATC-95 6020 to 6920S tractors 022204 PN=117 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the contacts associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. 211 ATC 96 LX1025937 –UN–30SEP03 B132—Adjusting motor for air distribution ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: GO TO 6 • Before doing a check of the connections in the adjusting motor lines, see summary of wiring layout in Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-96 6020 to 6920S tractors 022204 PN=118 ATC Diagnostic Trouble Codes 6 Checking for a mechanical defect at the air distribution Before checking the air distribution for a mechanical defect, see also “Replace Control Mode (Adjusting Motor for Air Distribution)” (Repair manual, 90-10). OK: Diagnosis completed. NOT OK: Recondition as required and do an Operational Check for Adjusting Motor (B132; for Air Distribution), see 245-ATC. – – –1/1 ATC 523848.13 — Adjusting Motor for Air Distribution, Not Calibrated Diagnostic trouble code ATC 523848.13 is generated when the adjusting motor for air distribution is found to have an invalid calibration, or is not yet calibrated. Alarm level: Information LX12234,0000D0D –19–08SEP03–1/1 Diagnostics Reaction of controller: Air distribution control is restricted. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-97 6020 to 6920S tractors 022204 PN=119 211 ATC 97 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. 211 ATC 98 – – –1/1 2 Calibrating the ClimaTrak controller (ATC) • Before calibrating the ATC controller, see "Calibration via the ATC Controller (Water Valve and Mode Control)" in 245-ATC. • Delete the diagnostic trouble code and do an Operational Check for Adjusting Motor (B132) for Air Distribution, see 245-ATC. OK: Diagnosis completed. NOT OK: Automatic calibration not possible: GO TO 3. ClimaTrak is a trademark of Deere & Company 3 Calibrating the adjusting motor for air distribution manually – – –1/1 • Before calibrating the adjusting motor for air distribution manually, see Address ATC023 –– Control mode (adjusting motor for air distribution), calibrate. • Delete the diagnostic trouble code and do an Operational Check for Adjusting Motor (B132) for Air Distribution, see 245-ATC. OK: Diagnosis completed. NOT OK: If no ATC diagnostic trouble codes are saved that indicate a problem at the adjusting motor for air distribution: Check the adjusting motor for air distribution and control mode for a mechanical defect. – – –1/1 ATC 523860.03 — Defog Sensor, Shorted or Open Circuit Diagnostic trouble code ATC 523860.03 is generated when the ClimaTrak controller registers a frequency at the signal input of the windshield defog sensor (B143) that indicates that the circuit is shorted to a supply lead or is open. Alarm level: Information ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) LX12234,0000FA6 –19–22SEP03–1/1 211-ATC-98 6020 to 6920S tractors 022204 PN=120 ATC Diagnostic Trouble Codes Diagnostics Reaction of controller: Air distribution control is restricted in the automatic mode. In automatic mode, air distribution is always set at the “De-ice (windshield)” position. 211 ATC 99 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 2 Check the defog sensor (B143) • Ignition ON. • Access address ATC018. • Make sure that the information displayed at address ATC018 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC018 - Defog sensor for windshield, frequency in Hz—Specification Display:—Hz .............................................................................................. 32.26 — 37.88 Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 028 ................................................................................................................................. nA – – –1/1 TM4726 (01NOV03) 211-ATC-99 6020 to 6920S tractors 022204 PN=121 ATC Diagnostic Trouble Codes 3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Defog Sensor (B143), see 245-ATC. 211 ATC ,100 LX1025938 –UN–30SEP03 B143—Defog sensor for windshield ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Defog Sensor (B143), see 245-ATC. – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the defog sensor circuit, see summary of wiring layout in Circuit/Harness Test for Defog Sensor (B143) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems (ATC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and do an Operational Check for Defog Sensor (B143). 211-ATC-100 6020 to 6920S tractors – – –1/1 TM4726 (01NOV03) 022204 PN=122 ATC Diagnostic Trouble Codes ATC 523860.04 — Defog Sensor, Grounded Circuit Diagnostic trouble code ATC 523860.04 is generated when the ClimaTrak controller registers a frequency at the signal input of the windshield defog sensor (B143) that indicates that the circuit is shorted to ground. Alarm level: Information ClimaTrak is a trademark of Deere & Company 211 ATC ,101 LX12234,0000FC0 –19–30SEP03–1/1 Diagnostics Reaction of controller: Air distribution control is restricted in the automatic mode. In automatic mode, air distribution is always set at the “De-ice (windshield)” position. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company 1 Preliminary test – – –1/1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-ATC-101 6020 to 6920S tractors 022204 PN=123 ATC Diagnostic Trouble Codes 2 Check the defog sensor (B143) • Ignition ON. • Access address ATC018. • Make sure that the information displayed at address ATC018 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC018 - Defog sensor for windshield, frequency in Hz—Specification Display:—Hz .............................................................................................. 32.26 — 37.88 Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 028 ................................................................................................................................. nA 211 ATC ,102 – – –1/1 3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Defog Sensor (B143), see 245-ATC. LX1025938 –UN–30SEP03 B143—Defog sensor for windshield ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Defog Sensor (B143), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-102 6020 to 6920S tractors 022204 PN=124 ATC Diagnostic Trouble Codes 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections in the defog sensor circuit, see summary of wiring layout in Circuit/Harness Test for Defog Sensor (B143) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems. – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and 211 do an Operational Check ATC for Defog Sensor (B143), ,103 see 245-ATC. – – –1/1 ATC 523860.02 — Defog Sensor, Frequency out of Valid Range Diagnostic trouble code ATC 523860.02 is generated when the ClimaTrak controller registers a frequency from defog sensor (B143) that is out of the valid frequency range (32.26 - 37.88 Hz). Alarm level: Information ClimaTrak is a trademark of Deere & Company LX12234,0000FC1 –19–30SEP03–1/1 Diagnostics Reaction of controller: Air distribution control is restricted in the automatic mode. In automatic mode, air distribution is always set at the “De-ice (windshield)” position. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-ATC-100, Theory of Operation. • Reference 290-15-200, ClimaTrak—Checks. • Reference 290-20-200, Operation of the ATC (ClimaTrak). ClimaTrak is a trademark of Deere & Company TM4726 (01NOV03) – – –1/1 211-ATC-103 6020 to 6920S tractors 022204 PN=125 ATC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: If the diagnostic trouble code is no longer generated: Diagnosis completed. NOT OK: If the diagnostic trouble code is active or is regenerated after it has been deleted and a functional test has been carried out: GO TO 2. 211 ATC ,104 – – –1/1 2 Check the defog sensor (B143) • Ignition ON. • Access address ATC018. • Make sure that the information displayed at address ATC018 complies with the following: OK: GO TO 5. NOT OK: GO TO 3. ATC018 - Defog sensor for windshield, frequency in Hz—Specification Display:—HZ ............................................................................................. 32.26 — 37.88 Fault in circuit or sending unit ...................................................................................... Err Sensor not activated at address ATC 028 ................................................................................................................................. nA – – –1/1 3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Defog Sensor (B143), see 245-ATC. LX1025938 –UN–30SEP03 B143—Defog sensor for windshield ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-ATC-104 6020 to 6920S tractors 022204 PN=126 ATC Diagnostic Trouble Codes 4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Defog Sensor (B143), see 211 245-ATC. ATC ,105 – – –1/1 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: • Before doing a check of the connections in the defog sensor circuit, see summary of wiring layout in Circuit/Harness Test for Defog Sensor (B143) in 245-ATC. • For back-up, see also additional references for circuit checks: – Reference 245-ATC-100, Test Procedure in the Case of Occasional ATC Circuit Problems. – Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis completed. NOT OK: Recondition the circuit, sub-assemblies or terminals as required and do an Operational Check for Defog Sensor (B143), see 245-ATC. – – –1/1 TM4726 (01NOV03) 211-ATC-105 6020 to 6920S tractors 022204 PN=127 ATC Diagnostic Trouble Codes 211 ATC ,106 TM4726 (01NOV03) 211-ATC-106 6020 to 6920S tractors 022204 PN=128 Group BCU BCU Diagnostic Trouble Codes BCU 000070.31 — Handbrake Failure Diagnostic trouble code BCU 000070.31 is saved if the basic control unit registers the signal for an activated handbrake for longer than 5 minutes during travel (output signal of the handbrake switch). This diagnostic trouble code sets off an “Information” alarm. LX16167,000005E –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • Operator error. • Handbrake switch B37 defective. • Defective signal lead (cable 906). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Handbrake Switch” (Section 40, Group 25 in the Repair manual) – – –1/1 1 Preliminary test OK: • No operator error, GO TO 1.2 1.1 Ensure that the diagnostic trouble code was not generated due to an operating error (handbrake applied during driving). 1.2 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. NOT OK: Operator error: Diagnosis completed. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-1 6020 to 6920S tractors 022204 PN=129 211 BCU 1 BCU Diagnostic Trouble Codes 2 Checking the handbrake switch OK: • Diagnosis completed. Access address BCU 05 : BCU 05 –– Handbrake Switch Status (B37)—Specification Handbrake released:—Status .................................................................................. XXX1 Handbrake applied:—Status .................................................................................... XXX0 211 BCU 2 • Type of error indicates a loose contact, GO TO: Circuit/harness test for handbrake switch (B37). NOT OK: GO TO: Circuit/harness test for handbrake switch (B37). – – –1/1 BCU 000084.02 — Wheel Speed Sender, Circuit Fault Diagnostic trouble code BCU 000084.02 is saved if a problem in the circuit is recognized during the routine check of the inductive sender. The alarm level: “Information” is triggered. LX16167,000005F –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Wrong value in the input address for the configuration of the wheel speed sender. • Defective wheel speed sender (B35). • Defective line connections (cable 531 or 502). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Wheel Speed Sending Unit”, (Section 40, Group 30 in the Repair manual) – – –1/1 TM4726 (01NOV03) 211-BCU-2 6020 to 6920S tractors 022204 PN=130 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. BCU 3 – – –1/1 2 Check input address for configuration of wheel speed sender Access address BCU 30 : OK: GO TO 3. BCU 30 –– Configuration of Wheel Speed Sender (B09/B35)—Specification Wheel Speed Sender (B09/B35):— Status ....................................................................................................................... XX0X NOT OK: Correct the input. – – –1/1 3 Check wheel speed sender Access address BCU 04 : OK: Diagnosis completed. BCU 04 –– Status, Wheel Speed Sender (B35/B09) —Specification No signal detected (tractor is stationary):—Status .................................................................................................. XX0X Signal detected by sender (during travel):—Status ......................................................................................................... XX1X NOT OK: GO TO 4. – – –1/1 4 Check circuit of wheel speed sender (B35/B09) • Tractor without creeper: – for 6120 - 6620 tractors: GO TO: • Circuit/harness test for wheel speed sender (B35). • Circuit/harness test for wheel speed sender (B35) - SE tractors. • Circuit/harness test for wheel speed sender (B35) - open operator’s station . – for 6820 and 6920 tractors: GO TO Circuit/harness test for wheel speed sender (B35). • Tractor with creeper: – for 6120 - 6620 tractors: GO TO Circuit/harness test for wheel speed sender (B09). – for 6820 and 6920 tractors: GO TO Circuit/harness test for wheel speed sender (B09). OK: Diagnosis completed. NOT OK: Repair as needed and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BCU-3 6020 to 6920S tractors 022204 PN=131 BCU Diagnostic Trouble Codes BCU 000168.16 — System Voltage Too High (Engine Running) 211 BCU 4 Diagnostic trouble code BCU 000168.16 is saved if the operating voltage of the basic control unit (ELX battery voltage) is more than 15.5 volts at an engine speed of more than 512 rpm. The diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000060 –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • Defective battery. • Defective alternator. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Remove/Install the Alternator , (Section 40, Group 15 in the Repair manual) – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. NOT OK: Repair as needed and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BCU-4 6020 to 6920S tractors 022204 PN=132 BCU Diagnostic Trouble Codes 2 Check System Voltage (BCU System Voltage) Access address BCU 32 : OK: Diagnosis completed. BCU 32 –– Voltage, System Voltage (BCU Operating Voltage)—Specification Switch ignition ON; engine OFF:— Voltage ................................................................................ between 11.2 and 12.7 volts Engine running in low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts NOT OK: GO TO 3. 211 BCU 5 – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Diagnosis completed. • Check battery, refer to "Battery Checks", Section 240, Group 15. NOT OK: Repair as required. – – –1/1 BCU 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm) Diagnostic trouble code BCU 000168.17 is saved if the operating voltage of the basic control unit (ELX battery voltage) is less than 12.5 volts at an engine speed of more than 1500 rpm. The diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000061 –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • • • • Defective Defective Defective Defective alternator drive. battery. alternator. line connections. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Remove/Install the Alternator , (Section 40, Group 15 in the Repair manual) – – –1/1 TM4726 (01NOV03) 211-BCU-5 6020 to 6920S tractors 022204 PN=133 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 OK: Diagnostic trouble code is not active: Diagnosis completed. NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. NOT OK: Diagnostic trouble code is active: GO TO 1.2 211 BCU 6 1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. NOT OK: Repair as required. – – –1/1 2 Check System Voltage (BCU System Voltage) Access address BCU 32 : OK: Diagnosis completed. BCU 32 –– Voltage, System Voltage (BCU Operating Voltage)—Specification Switch ignition ON; engine OFF:— Voltage ................................................................................ between 11.2 and 12.7 volts Engine running in low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts NOT OK: GO TO 3. – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks", Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. OK: Check all relevant connectors of the system voltage circuit (BCU operating voltage) for bad, loose, widened or corroded contacts. NOT OK: Repair as required. – – –1/1 BCU 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm) Diagnostic trouble code BCU 000168.18 is saved if the operating voltage of the basic control unit (ELX battery voltage) is less than 11.2 volts at an engine speed between 512 rpm and 1500 rpm. The diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000062 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-6 6020 to 6920S tractors 022204 PN=134 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • • • • Defective Defective Defective Defective alternator drive. battery. alternator. line connections. 211 BCU 7 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Remove/Install the Alternator , (Section 40, Group 15 in the Repair manual) – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. NOT OK: Repair as needed and carry out an operational test. – – –1/1 2 Check System Voltage (BCU System Voltage) Access address BCU 32 : OK: Diagnosis completed. BCU 32 –– Voltage, System Voltage (BCU Operating Voltage)—Specification Switch ignition ON; engine OFF:— Voltage ................................................................................ between 11.2 and 12.7 volts Engine running in low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-7 6020 to 6920S tractors 022204 PN=135 BCU Diagnostic Trouble Codes 3 Checking the charging system • Check alternator, refer to "Alternator Checks", Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. 211 BCU 8 OK: Check all relevant connectors of the system voltage circuit (BCU operating voltage) for bad, loose, widened or corroded contacts. NOT OK: Repair as needed and carry out an operational test. – – –1/1 BCU 000186.02 — Rear PTO Speed Sender, Circuit Fault Diagnostic trouble code BCU 000186.02 is saved if a problem in the circuit is recognized during the routine check of the inductive rear PTO speed sender. The alarm level: “Information” is triggered. LX16167,0000063 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective rear PTO speed sender (B06). • Defective line connections (cable 531 or 574). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 TM4726 (01NOV03) 211-BCU-8 6020 to 6920S tractors 022204 PN=136 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 OK: Diagnostic trouble code is not active: Diagnosis completed. NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. BCU 9 – – –1/1 2 Carry out an operational test on PTO speed sender (B06) Access address BCU 03 : OK: Diagnosis completed. BCU 03 –– Status, Rear PTO Speed Sender (B06) —Specification No signal detected (rear PTO switched off):—Status .............................................................................................................. XXX0 Signal from sender detected (PTO turning):—Status ....................................................................................................... XXX1 NOT OK: GO TO: • Circuit/harness test for PTO speed sender (B06). • Circuit/harness test for PTO speed sender (B06) - SE tractors. • Circuit/harness test for PTO speed sender (B06)open operator’s station. – – –1/1 BCU 000186.17 — Rear PTO Speed Not Registered Diagnostic trouble code BCU 000186.17 is saved when the basic control unit still has not registered a signal (larger than 100 rpm) from the rear PTO speed sender 20 seconds after the rear PTO has been switched on. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000065 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-9 6020 to 6920S tractors 022204 PN=137 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 10 • Defective rear PTO speed sender (B06). – Diagnostic trouble code BCU 000186.02 takes priority. • Mechanical or electric (short-circuit) defect at the rear PTO solenoid valve (Y04). – Diagnostic trouble code BCU 302073.31 takes priority. • Defective PTO modulating valve. • Mechanical or hydraulic problem at the PTO clutch or the PTO brake. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Reference 256-15-001, Power Train without Transmission — System Check. • Reference 256-15-006, Power Train without Transmission — Test Table. • General information on the rear PTO: Reference 256-20-001, Drive Systems — Summary of References. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2. - Rear PTO Operational Check Switch on the rear PTO via PTO switch S21. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and no priority diagnostic codes exist: GO TO 1.2 OK: The rear PTO works when operated via rear PTO switch S21 Refer to diagnostics for erroneous rear PTO speed sender (diagnostic trouble code BCU 000186.02, Section 211, Group BCU). NOT OK: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-10 6020 to 6920S tractors 022204 PN=138 BCU Diagnostic Trouble Codes 2 Check Supply Voltage at Solenoid Valve of Rear PTO NOTE: Supply voltage can only be checked with adapter wiring harness DFLX14 (see reference: “DFLX14 –– Adapter Wiring Harness”, 299-05). In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Defective solenoid valve. • Disconnect solenoid valve connector X95 and install adapter wiring harness DFLX14. OK: GO TO 3. NOT OK: Refer to diagnostics for erroneous rear PTO solenoid valve (diagnostic trouble code BCU 302073.31, Section 211, Group BCU). • Ignition ON. • Use a multimeter on adapter wiring harness DFLX14 to measure voltage between pins A and B. Test, Supply Voltage at the Solenoid Valve—Specification Rear PTO disengaged:—Voltage .......................................................................... 0 volts Rear PTO engaged:—Voltage .............................................................................. 12 volts – – –1/1 3 Checking the rear PTO See Reference 256-15-004 , Checking Pressure at the Rear PTO. OK: Check for mechanical defects on the rear PTO. NOT OK: Repair as needed and carry out an operational test. – – –1/1 BCU 000190.02 — Engine Speed Sender, Circuit Fault Diagnostic trouble code BCU 000190.02 is saved if a problem in the circuit is recognized during the routine check of the inductive engine speed sender. The alarm level: “Information” is triggered LX16167,0000066 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-11 6020 to 6920S tractors 022204 PN=139 211 BCU 11 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 12 • Wrong value in the input address for the configuration of the engine speed sender. • Defective engine speed sender (B01). • Defective line connections (cable 531 or 325). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Replacing the Engine Speed Sending Unit (B01), (Section 40, Group 30 in the Repair manual) – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check input address for configuration of engine speed sender Access address BCU 30 : OK: GO TO 3 BCU 30 –– Configuration, Engine Speed Sender (B01)—Specification Adjustment for engine speed sender:— Status ....................................................................................................................... XXX0 NOT OK: Correct the input. – – –1/1 3 Checking the combination of signals in diagnostic address BCU 03 Access address BCU 03 : OK: Diagnosis completed. BCU 03 –– Status, Engine Speed Sender (B01)—Specification No signal detected (tractor is stationary):—Status .................................................................................................. X0XX Signal detected by sender (during travel):—Status ......................................................................................................... X1XX NOT OK: GO TO: • Circuit/Harness test for Engine Speed Sender (B01). • Circuit/harness test for engine speed sender (B01) - SE tractors. • Circuit/harness test for engine speed sender (B01) - open operator’s station . – – –1/1 TM4726 (01NOV03) 211-BCU-12 6020 to 6920S tractors 022204 PN=140 BCU Diagnostic Trouble Codes BCU 000629.12 — Control Unit, Internal Error Diagnostic trouble code BCU 000629.12 is saved when the basic control unit recognizes a software problem. The diagnostic trouble code triggers the alarm level: “Information”. 211 BCU 13 LX16167,0000067 –19–03APR02–1/1 Diagnostics – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (diagnostic trouble code is regenerated after it has been deleted and the ignition switched ON/OFF): Replacing the basic control unit (BCU). – – –1/1 BCU 000639.12 — Control Unit, Internal Error Diagnostic trouble code BCU 000639.12 is saved when the basic control unit recognizes a software problem. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000068 –19–03APR02–1/1 Diagnostics – – –1/1 TM4726 (01NOV03) 211-BCU-13 6020 to 6920S tractors 022204 PN=141 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (diagnostic trouble code is regenerated after it has been deleted and the ignition switched ON/OFF): Replacing the basic control unit (BCU). 211 BCU 14 – – –1/1 BCU 000639.13 — 29-bit CAN BUS, High Error Rate This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. Diagnostic trouble code BCU 000639.13 is saved when the basic control unit recognizes a high error rate in the incoming CAN BUS messages. This diagnostic trouble code sets off an “Information” alarm. LX16167,0000069 –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • A general 29-bit CAN BUS problem. – Diagnostic trouble code BIF 000639.02 takes priority. • Defective CAN BUS screen: – Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen). – Terminating resistors A14 and/or A15 defective. – Screen lines +930 and/or -932 defective. • Defective 29-bit CAN BUS connection to the basic control unit (cable 934 and/or 935). • Internal problem in the basic control unit. • 29-bit CAN BUS malfunction caused by strong electromagnetic influences. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Reference 245-20-001, Data BUS Systems — Summary of References. – – –1/1 TM4726 (01NOV03) 211-BCU-14 6020 to 6920S tractors 022204 PN=142 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 - A general 29-bit CAN BUS problem Is diagnostic trouble code BIF 000639.02 additionally stored? OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and 211 no priority diagnostic BCU codes exist: GO TO 1.2 15 OK: Diagnostic trouble code BIF 000639.02 is additionally stored, refer to the diagnostic trouble code procedure BIF 000639.02 - 29-bit CAN BUS, open circuit (Section 211, Group BIF). NOT OK: No diagnostic trouble code is saved that indicates a general problem in the 29-bit CAN BUS: Diagnosis completed. – – –1/1 BCU 000639.19 — 29-bit CAN BUS, Very High Error Rate Diagnostic trouble code BCU 000639.19 is saved when the basic control unit recognizes a very high error rate in the incoming CAN BUS messages. The diagnostic trouble code triggers the alarm level: “Information”. This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,000006A –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-15 6020 to 6920S tractors 022204 PN=143 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 16 • A general 29-bit CAN BUS problem. – Diagnostic trouble code BIF 000639.02 takes priority. • Defective CAN BUS screen: – Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen). – Terminating resistors A14 and/or A15 defective. – Screen lines +930 and/or -932 defective. • Defective 29-bit CAN BUS connection to the basic control unit (cable 934 and/or 935). • Internal problem in the basic control unit. • 29-bit CAN BUS malfunction caused by strong electromagnetic influences. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-20-001, Data BUS Systems — Summary of References. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 - A general 29-bit CAN BUS problem Is diagnostic trouble code BIF 000639.02 additionally stored? OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and no priority diagnostic codes exist: GO TO 1.2 OK: Diagnostic trouble code BIF 000639.02 is additionally stored, refer to the diagnostic trouble code procedure BIF 000639.02 - 29-bit CAN BUS, open circuit (Section 211, Group BIF). NOT OK: No diagnostic trouble code is saved that indicates a general problem in the 29-bit CAN BUS: Diagnosis completed. – – –1/1 TM4726 (01NOV03) 211-BCU-16 6020 to 6920S tractors 022204 PN=144 BCU Diagnostic Trouble Codes BCU 000746.31 — Differential Lock Solenoid Valve, Circuit Fault BCU 000746.31 is saved if there is an open lead or a short circuit in the circuit of the solenoid valve when the solenoid valve is active (differential lock switched on). The diagnostic trouble code deactivates the differential lock and triggers the following alarm level: “Information”. 211 BCU 17 LX16167,000006B –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective differential lock solenoid (Y05). • Defective line connections (cable 527 or 310). • Defective/bad ground connection via ground point XGND45 to XGND1. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-17 6020 to 6920S tractors 022204 PN=145 BCU Diagnostic Trouble Codes 2 Checking the differential lock solenoid valve 211 BCU 18 Test data for differential lock solenoid valve (Y05)—Specification Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C Voltage with differential lock disengaged:—Voltage .............................................................................................. 0 volt Voltage with differential lock engaged:— Voltage .................................................................................................................. 12 volts Amperage check with differential lock engaged:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt nominal voltage NOTE: The amperage and voltage supply can only be checked with test wiring harness DFLX14. In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Solenoid valve defective OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO: • Circuit/harness test for differential lock solenoid valve (Y05). • Circuit/harness test for differential lock solenoid valve (Y05) - SE tractors. • Circuit/harness test for differential lock solenoid valve (Y05) - open operator’s station. NOT OK: GO TO: • Circuit/harness test for differential lock solenoid valve (Y05). • Circuit/harness test for differential lock solenoid valve (Y05) - SE tractors. • Circuit/harness test for differential lock solenoid valve (Y05) - open operator’s station. – – –1/1 BCU 000980.07 — Rear PTO, Switch Error Diagnostic trouble code BCU 000980.07 is saved when the basic control unit receives the two output signals of the rear PTO switch (rear PTO ON or OFF) simultaneously or not at all. This indicates an interruption or short circuit to the supply voltage (battery voltage) in the switch circuit. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,000006C –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-18 6020 to 6920S tractors 022204 PN=146 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • • • • Defective Defective Defective Defective fuse F03/02. rear PTO switch S21. positive lead (cable 973). signal lead (cable 525 or 586). 211 BCU 19 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the PTO Switch” (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the combination of signals in diagnostic address BCU 07 Access address BCU 07 : OK: Diagnosis completed. BCU 07 –– Status, Rear PTO Switch (S21) —Specification Rear PTO disengaged:—Status ............................................................................... XX01 Rear PTO engaged:—Status ................................................................................... XX10 NOT OK: - On tractors with Command Arm: GO TO: Circuit/harness test for rear PTO switch (with Command Arm). - On tractors without Command Arm: GO TO: • Circuit/harness test for rear PTO switch. • Circuit/harness test for rear PTO switch - SE tractors. • Circuit/harness test for rear PTO switch - open operator’s station. – – –1/1 TM4726 (01NOV03) 211-BCU-19 6020 to 6920S tractors 022204 PN=147 BCU Diagnostic Trouble Codes BCU 001676.31 — Relay for LTC Coolant Pump, Circuit Fault 211 BCU 20 Diagnostic trouble code BCU 001676.31 is saved if an open lead or short circuit exists in the detent coil circuit of the relay. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,000006D –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • • • • Wrong value in the input address for the function of the LTC coolant pump. Defective relay for LTC coolant pump K02/3. Defective line connections (cable 374 or 310). Defective/bad ground connection via ground point XGND44 to XGND5. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-001, Calibration and Input Addresses, Basic Functions. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-20 6020 to 6920S tractors 022204 PN=148 BCU Diagnostic Trouble Codes 2 Check the Input Address for Function of LTC Coolant Pump Access address BCU 34 : BCU 34 –– Configuration, LTC Coolant Pump (W03) —Specification Coolant pump exist (AutoPowr/IVT transmission):—Status ................................................................................................ XX1 Coolant pump does not exist (PowrQuad Plus or AutoQuad transmission):—Status .................................................................. XX0 OK: GO TO: Circuit/harness test on relay for LTC coolant pump K02/3. NOT OK: Correct entry. – – –1/1 BCU 001882.02 — Front PTO Speed Sender, Circuit Fault Diagnostic trouble code BCU 001882.02 is saved if a problem in the circuit is recognized during the routine check of the inductive front PTO speed sender. The alarm level: “Information” is triggered. LX16167,000006E –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Wrong value in the input address for the configuration of the front PTO speed sender. • Defective front PTO speed sender (B58). • Defective line connections (cable 301 or 550/531). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 TM4726 (01NOV03) 211-BCU-21 6020 to 6920S tractors 022204 PN=149 211 BCU 21 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 OK: Diagnostic trouble code is not active: Diagnosis completed. NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BCU 22 – – –1/1 2 Check the input address for configuration of front PTO speed sender Access address BCU 30 : OK: GO TO 3. BCU 30 –– Configuration, Front PTO Speed Sender (B58)—Specification Front PTO speed sender (B58):—Status ................................................................. 0XXX NOT OK: Correct the input. – – –1/1 3 Checking the combination of signals in diagnostic address BCU 03 Access address BCU 03 : OK: Diagnosis completed. BCU 03 –– Status, Front PTO Speed Sender (B58) —Specification No signal detected (rear PTO switched off):—Status .............................................................................................................. XX0X Signal from sender detected (PTO turning):—Status ....................................................................................................... XX1X NOT OK: GO TO: • Circuit/harness test for front PTO speed sender (B58). • Circuit/harness test for front PTO speed sender (B58) - SE tractors. • Circuit/harness test for front PTO speed sender (B58) - open operator’s station . – – –1/1 BCU 001882.17 — Front PTO Speed Not Registered Diagnostic trouble code BCU 001882.17 is saved if there is no signal from the front PTO speed sender at the basic control unit 20 seconds after the front PTO has been switched on. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000070 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-22 6020 to 6920S tractors 022204 PN=150 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • • • • Mechanical or electric (short-circuit) defect at the front PTO solenoid valve (Y01). Defective front PTO speed sender (B58). Defective PTO modulating valve. Mechanical or hydraulic problem at the PTO clutch or the PTO brake. 211 BCU 23 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Reference 256-15-001, Power Train without Transmission — System Check. • Reference 256-15-006, Power Train without Transmission — Test Table. • General information on the front PTO: Reference 256-20-001, Drive Systems — Summary of References. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check Front PTO Switch Access address BCU 07 : OK: GO TO 3. BCU 07 –– Status, Front PTO Switch (S06)—Specification Front PTO disengaged:—Status .............................................................................. 01XX Front PTO engaged:—Status ................................................................................... 10XX NOT OK: Check the switch circuit (for the functional schematic of the circuit, refer to SE16B; for the position of the components, refer to W8). – – –1/1 TM4726 (01NOV03) 211-BCU-23 6020 to 6920S tractors 022204 PN=151 BCU Diagnostic Trouble Codes 3 Check Front PTO Speed Sender Perform test while motor is running. OK: Diagnosis completed. Access address BCU 03: NOT OK: GO TO 4. BCU 03 –– Status, Front PTO Speed Sender (B58) —Specification No signal detected (front PTO switched off):—Status .............................................................................................................. XX0X Signal from sender detected (front PTO switched on):—Status .............................................................................................. XX1X 211 BCU 24 – – –1/1 4 Check Supply Voltage at Solenoid Valve of Front PTO NOTE: Supply voltage can only be checked with adapter wiring harness DFLX14 (see reference: “DFLX14 –– Adapter Wiring Harness”, 299-05). In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Defective solenoid valve. • Disconnect solenoid valve connector X166 and install adapter wiring harness DFLX14. OK: GO TO 5. NOT OK: Check the circuit for short-circuits (for functional schematic refer to SE16B), repair if required and test the functionality. • Ignition ON. • Use a multimeter on adapter wiring harness DFLX14 to measure voltage between pins A and B. Test, Supply Voltage at the Solenoid Valve—Specification PTO disengaged:—Voltage ..................................................................................... 0 volts PTO engaged:—Voltage ....................................................................................... 12 volts – – –1/1 5 Checking the front PTO Refer to Reference 256-15-005 , Checking the Pressure at the Front PTO OK: Check for mechanical defects on the front PTO. NOT OK: Repair as needed and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BCU-24 6020 to 6920S tractors 022204 PN=152 BCU Diagnostic Trouble Codes BCU 001893.07 — Front PTO, Switch Error Diagnostic trouble code BCU 001893.07 is saved when the basic control unit receives the two output signals of the front PTO switch (front PTO ON or OFF) simultaneously or not at all. This indicates an interruption or short circuit to the supply voltage (battery voltage) in the switch circuit. The diagnostic trouble code triggers the alarm level: “Information”. 211 BCU 25 LX16167,0000071 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • • • • Defective Defective Defective Defective fuse F03/02. front PTO switch S06. positive lead (cable 973). signal lead (cable 901 or 904). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the PTO Switch” (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-25 6020 to 6920S tractors 022204 PN=153 BCU Diagnostic Trouble Codes 2 Check front PTO switch Access address BCU 07 : OK: • Diagnosis completed. BCU 07 –– Status, Front PTO Switch (S06) —Specification Front PTO disengaged:—Status .............................................................................. 01XX Front PTO engaged:—Status ................................................................................... 10XX • Type of error indicates a loose contact. 211 BCU 26 - On tractors with Command Arm: GO TO: Circuit/harness test for front PTO switch (S06) (with Command Arm). - On tractors without Command Arm: GO TO: • Circuit/harness test for front PTO switch (S06). • Circuit/harness test for front PTO switch (S06) SE tractors. • Circuit/harness test for front PTO switch (S06) open operator’s station NOT OK: - On tractors with Command Arm: GO TO: Circuit/harness test for front PTO switch (S06) (with Command Arm). - On tractors without Command Arm: GO TO: • Circuit/harness test for front PTO switch (S06). • Circuit/harness test for front PTO switch (S06) SE tractors. • Circuit/harness test for front PTO switch (S06) – – –1/1 BCU 299780.07 — Malfunction at Turn Signal Switch Diagnostic trouble code BCU 299780.07 is saved when the basic control unit receives the two output signals of the turn signal switch (turn signal LEFT or RIGHT) simultaneously. This indicates a short circuit to the supply voltage (battery voltage) in the switch circuit. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000072 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-26 6020 to 6920S tractors 022204 PN=154 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • Defective turn signal switch S08. • Defective signal lead (short circuit at cable 155 or 127). 211 BCU 27 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing Switches on Multi-Function Unit”, (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the turn signal switch OK: • Diagnosis completed. Access address BCU 10 : BCU 10 –– Status, Turn Signal Switch (S08)—Specification Turn signal lever not actuated:—Status ................................................................... X00X LEFT turn signal:—Status ........................................................................................ X10X RIGHT turn signal:—Status ...................................................................................... X01X • Type of error indicates a loose contact. GO TO: • Circuit/harness test for turn signal switch (S08). • Circuit/harness test for turn signal switch (S08) SE tractors. • Circuit/harness test for turn signal switch (S08) open operator’s station . NOT OK: GO TO: • Circuit/harness test for turn signal switch (S08). • Circuit/harness test for turn signal switch (S08) SE tractors. • Circuit/harness test for turn signal switch (S08) open operator’s station . – – –1/1 TM4726 (01NOV03) 211-BCU-27 6020 to 6920S tractors 022204 PN=155 BCU Diagnostic Trouble Codes BCU 302001.31 — INFORMATION FOR OPERATOR: 250-Hour Service 211 BCU 28 Diagnostic trouble code BCU 302001.31 is generated when a 250-hour service is due. NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000073 –19–03APR02–1/1 BCU 302002.31 — INFORMATION FOR OPERATOR: 500-Hour Service Diagnostic trouble code BCU 302002.31 is generated when a 500-hour service is due. NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000074 –19–03APR02–1/1 BCU 302003.31 — INFORMATION FOR OPERATOR: 750-Hour Service Diagnostic trouble code BCU 302003.31 is generated when a 750-hour service is due. NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000075 –19–03APR02–1/1 BCU 302004.31 — INFORMATION FOR OPERATOR: 1500-Hour Service Diagnostic trouble code BCU 302004.31 is generated when a 1500-hour service is due. NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000076 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-28 6020 to 6920S tractors 022204 PN=156 BCU Diagnostic Trouble Codes BCU 302071.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch Diagnostic trouble code BCU 302071.31 is generated if the rear PTO switch is already on when the ignition key is turned 211 BCU 29 NOTE: . This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000077 –19–03APR02–1/1 BCU 302073.31 — Rear PTO Solenoid, Circuit Fault BCU 302073.31 is saved if there is an open lead or a short circuit in the circuit of the solenoid valve when the solenoid valve is active (rear PTO switched on). The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000078 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective rear PTO solenoid (Y04). • Defective line connections (cable 575 or 310). • Defective/bad ground connection via ground point XGND45 to XGND1. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 TM4726 (01NOV03) 211-BCU-29 6020 to 6920S tractors 022204 PN=157 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 211 BCU 30 OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the rear PTO solenoid Test data for the rear PTO solenoid valve (Y04) —Specification Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C Voltage when rear PTO is disengaged:— Voltage ..................................................................................................................... 0 volt Voltage when rear PTO is engaged:— Voltage .................................................................................................................. 12 volts Amperage check with rear PTO engaged:—Amperage ........................................ 1 - 1.2 amps 20°C and 12-volt nominal voltage NOTE: The amperage and voltage supply can only be checked with test wiring harness DFLX14. In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Solenoid valve defective OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO: • Circuit/harness test for rear PTO solenoid valve (Y04). • Circuit/harness test for rear PTO solenoid valve (Y04) - SE tractors. • Circuit/harness test for rear PTO solenoid valve (Y04) - open operator’s station . NOT OK: GO TO: • Circuit/harness test for rear PTO solenoid valve (Y04). • Circuit/harness test for rear PTO solenoid valve (Y04) - SE tractors. • Circuit/harness test for rear PTO solenoid valve (Y04) - open operator’s station. – – –1/1 TM4726 (01NOV03) 211-BCU-30 6020 to 6920S tractors 022204 PN=158 BCU Diagnostic Trouble Codes BCU 302077.31 — INFORMATION FOR OPERATOR: Sit on Seat or Turn Off the Rear PTO Diagnostic trouble code BCU 302077.31 is generated if the operator leaves his seat while the rear PTO is switched on. 211 BCU 31 NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000079 –19–03APR02–1/1 BCU 302080.31 — Differential Lock, Switch Error Diagnostic trouble code BCU 302080.31 is saved when the basic control unit receives the output signal of the differential lock switch (differential lock ON) for longer than 15 seconds continuously directly subsequent to: - Ignition ON. - De-activation by a brake switch. This indicates a short circuit to the supply voltage (battery voltage) in the switch circuit. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,000007A –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective differential lock switch S22. • Defective signal lead (short circuit at cable 522). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Differential Lock Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 TM4726 (01NOV03) 211-BCU-31 6020 to 6920S tractors 022204 PN=159 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BCU 32 – – –1/1 2 Check differential lock switch OK: • Diagnosis completed. Access address BCU 06 : BCU 06 –– Status, Differential Lock Switch (S22) —Specification Differential lock switch OFF:—Status ...................................................................... 0XXX Differential lock switch ON:—Status ........................................................................ 1XXX • Type of error indicates a loose contact. GO TO: • Circuit/harness test for differential lock switch (S22). • Circuit/harness test for differential lock switch (S22) - SE tractors. Circuit/harness test for differential lock switch (S22) - open operator’s station. NOT OK: GO TO: • Circuit/harness test for differential lock switch (S22). • Circuit/harness test for differential lock switch (S22) - SE tractors. Circuit/harness test for differential lock switch (S22) - open operator’s station. – – –1/1 TM4726 (01NOV03) 211-BCU-32 6020 to 6920S tractors 022204 PN=160 BCU Diagnostic Trouble Codes BCU 302082.31 — INFORMATION FOR OPERATOR: Actuate the Front-Wheel Drive Switch Diagnostic trouble code BCU 302082.31 is generated if front-wheel drive is switched off by the HMS II and the front-wheel drive switch is still in the ON or AUTO positions. 211 BCU 33 NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,000007B –19–03APR02–1/1 BCU 302085.31 — Front Wheel Drive, Switch Error Diagnostic trouble code BCU 302085.31 is saved when the basic control unit receives the two output signals of the front wheel drive switch (AUTO and BRAKE ASSIST at switch S05 or front-wheel drive ON and OFF at switch S63) simultaneously for longer than 3 seconds. This indicates a short circuit to the supply voltage (battery voltage) in the switch circuit. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,000007C –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective front-wheel drive switch S05 (tractors with HMS) or S63 (tractors without HMS). • Defective signal lead (short circuit at cable 557 or 511). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Front-Wheel Drive Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 TM4726 (01NOV03) 211-BCU-33 6020 to 6920S tractors 022204 PN=161 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BCU 34 – – –1/1 2 Check the front-wheel drive switch OK: • Diagnosis completed. Access address BCU 06 : BCU 06 –– Status, Front-Wheel Drive Switch (S05 or S63)—Specification Front-wheel drive switch set to AUTO (switch S05) or ON (switch S63):— Status ....................................................................................................................... XX10 Front-wheel drive switch set to ON (only switch S05):—Status ................................................................................................ XX00 Front-wheel drive switch set to OFF/Brake assist (switch S05) or OFF (switch S63):—Status ............................................................................................... XX01 • Type of error indicates a loose contact. - On tractors without HMS II, GO TO: • Circuit/harness test for front-wheel drive switch (S63) (without HMS II). • Circuit/harness test for front-wheel drive switch (S63) - SE tractors. Circuit/harness test for front-wheel drive switch (S63) - open operator’s station. - On tractors with HMS II, GO TO: Circuit/harness test for front-wheel drive switch (S05) (with HMS II). NOT OK: - On tractors without HMS II, GO TO: • Circuit/harness test for front-wheel drive switch (S63) (without HMS II). • Circuit/harness test for front-wheel drive switch (S63) - SE tractors. Circuit/harness test for front-wheel drive switch (S63) - open operator’s station - On tractors with HMS II, GO TO: Circuit/harness test for front-wheel drive switch (S05) (with HMS II). – – –1/1 TM4726 (01NOV03) 211-BCU-34 6020 to 6920S tractors 022204 PN=162 BCU Diagnostic Trouble Codes BCU 302086.31 — Front-Wheel Drive Clutch Solenoid, Circuit Fault BCU 302086.31 is saved if there is an open lead or a short circuit in the circuit of the solenoid valve when the solenoid valve is active (front wheel drive switched off). The diagnostic trouble code triggers the alarm level: “Information”. 211 BCU 35 LX16167,000007D –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • • • • Wrong value in the input address for the configuration of the front wheel drive. Defective front wheel drive clutch solenoid (Y03). Defective line connections (cable 555 or 310). Defective/bad ground connection via ground point XGND45 to XGND1. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check input address for configuration of front-wheel drive Access address BCU 22 : OK: GO TO 3. BCU 22 –– Configuration, Front-Wheel Drive—Specification Tractors without front-wheel drive:— Status .......................................................................................................................... XX0 Tractors with front-wheel drive:—Status ..................................................................... XX1 NOT OK: Correct the input. – – –1/1 TM4726 (01NOV03) 211-BCU-35 6020 to 6920S tractors 022204 PN=163 BCU Diagnostic Trouble Codes 3 Check the front-wheel drive solenoid valve 211 BCU 36 Test Data for Front-Wheel Drive Clutch Solenoid Valve (Y03) —Specification Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C Voltage when front-wheel drive clutch is disengaged:—Voltage ........................................................................................... 12 volts Voltage when front-wheel drive clutch is engaged:—Voltage ................................................................................................... 0 volt Amperage check when front-wheel drive clutch is disengaged:—Amperage ............................... 1 - 1.2 amps at 20°C and 12-volt nominal voltage NOTE: The amperage and voltage supply can only be checked with test wiring harness DFLX14. In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Solenoid valve defective OK: Diagnosis completed. • Type of error indicates a loose contact. GO TO: • Circuit/harness test for front-wheel drive solenoid valve (Y03). • Circuit/harness test for front-wheel drive solenoid valve (Y03) - SE tractors. • Circuit/harness test for front-wheel drive solenoid valve (Y03) - open operator’s station. NOT OK: GO TO: • Circuit/harness test for front-wheel drive solenoid valve (Y03). • Circuit/harness test for front-wheel drive solenoid valve (Y03) - SE tractors. • Circuit/harness test for front-wheel drive solenoid valve (Y03) - open operator’s station. – – –1/1 BCU 302087.31 — INFORMATION FOR OPERATOR: Tractor is Moving Although Handbrake is On Diagnostic trouble code BCU 302087.31 is generated if the tractor moves despite the handbrake being on (wheel speed is registered). NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,000007E –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-36 6020 to 6920S tractors 022204 PN=164 BCU Diagnostic Trouble Codes BCU 302088.31 — INFORMATION FOR OPERATOR: Handbrake is On and a Gear is Selected 211 BCU 37 Diagnostic trouble code BCU 302088.31 is generated if a gear is selected while the handbrake is on. NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,000007F –19–03APR02–1/1 BCU 302089.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch Diagnostic trouble code BCU 302089.31 is generated if the rear PTO switch, PTO preselector switch or PTO remote control switch are already on when the ignition key is turned. NOTE: This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,0000080 –19–03APR02–1/1 BCU 302106.31 — Control Unit, Internal Error Diagnostic trouble code BCU 302106.31 is saved when there is an error in the memory of the basic control unit. All values in the memory are replaced by the factory default settings. This might change the functionality of the control unit. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000081 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-37 6020 to 6920S tractors 022204 PN=165 BCU Diagnostic Trouble Codes Diagnostics 211 BCU 38 – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (diagnostic trouble code is regenerated after it has been deleted and the ignition switched ON/OFF): Replacing the basic control unit (BCU). – – –1/1 BCU 302120.31 — Front PTO Solenoid Valve, Circuit Fault BCU 302120.31 is saved if there is an open lead or a short circuit in the circuit of the solenoid valve when the solenoid valve is active (front PTO switched on). The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000082 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • • • • Wrong value in the input address for the configuration of the front PTO. Defective front PTO solenoid (Y01). Defective line connections (cable 607 or 310). Defective/bad ground connection (XGND9). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 TM4726 (01NOV03) 211-BCU-38 6020 to 6920S tractors 022204 PN=166 BCU Diagnostic Trouble Codes 1 Preliminary test 1.1 OK: Diagnostic trouble code is not active: Diagnosis completed. NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. BCU 39 – – –1/1 2 Check input address for configuration of front PTO Access address BCU 27 : OK: GO TO 3. BCU 27 –– Configuration, Front PTO—Specification Tractors without front PTO:—Status ........................................................................... XX0 Tractors with front PTO:—Status ................................................................................ XX1 NOT OK: Correct the input. – – –1/1 3 Check front PTO solenoid Test Data for Front PTO Solenoid Valve (Y01) —Specification Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C Voltage when front PTO is disengaged:—Voltage .............................................................................................. 0 volt Voltage when front PTO is engaged:— Voltage .................................................................................................................. 12 volts Amperage check with front PTO engaged:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt nominal voltage NOTE: The amperage and voltage supply can only be checked with test wiring harness DFLX14. In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Solenoid valve defective OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO: • Circuit/harness test for front PTO solenoid valve (Y01). • Circuit/harness test for front PTO solenoid valve (Y01) - SE tractors. NOT OK: GO TO: • Circuit/harness test for front PTO solenoid valve (Y01). • Circuit/harness test for front PTO solenoid valve (Y01) - SE tractors. – – –1/1 BCU 302122.31 — Air Brake Solenoid Valve, Circuit Fault BCU 302122.31 is saved if there is an open lead or a short circuit in the circuit of the solenoid valve when the solenoid valve is active. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000084 –19–01NOV02–1/1 TM4726 (01NOV03) 211-BCU-39 6020 to 6920S tractors 022204 PN=167 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 40 • • • • Wrong value in the input address for the pilot function of the air brake. Defective air brake solenoid valve (Y31). Defective line connections (cable 917 or 310). Defective/bad ground connection (XGND46). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Reference 260-20-060, Trailer Brake Valve, Description. • Reference 260-20-080, Description of the Air Brake System (with MFWD and Disc Brake). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check input address for air brake pilot function Access address BCU 29 : OK: GO TO 3. BCU 29 –– Configuration of Air Brake Pilot Function —Specification Tractors with AutoPowr/IVT transmission:—Status .................................................................................................. 000 Tractor without air brakes:—Status ............................................................................. 000 Tractor with air brakes (50 km/h (31 mph) tractors only):—Status ....................................................................................... 001 NOT OK: Correct the input. – – –1/1 TM4726 (01NOV03) 211-BCU-40 6020 to 6920S tractors 022204 PN=168 BCU Diagnostic Trouble Codes 3 Check the air brake solenoid valve Specifications for air brake solenoid valve (Y31)—Specification Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C Voltage when solenoid valve is activated:—Voltage ............................................................................................... 12 volts Amperage check when solenoid valve is activated:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt nominal voltage NOTE: The amperage and voltage supply can only be checked with test wiring harness DFLX14 . In the following cases the BCU immediately interrupts the power supply: • Harness interrupted (disconnected or defective lead). • Solenoid valve defective OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO: Circuit/harness test for air 211 brake solenoid valve BCU (Y31). 41 NOT OK: GO TO: Circuit/harness test for air brake solenoid valve (Y31). – – –1/1 BCU 302123.31 — Forward/Reverse Switch Signal Doesn’t Match Signal of Not-Neutral Switch Diagnostic trouble code BCU 302123.31 is saved when the basic control unit receives an erroneous switch signal combination from the reverse drive lever. The diagnostic trouble code triggers the alarm level: “Information”. This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,0000085 –19–01NOV02–1/1 Diagnostics NOTE: The following are possible causes: • This diagnostic trouble code may occur without there being any problem at the reverse drive lever (forward switch, reverse switch and not-neutral switch). For this reason, delete this diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code re-appears after the operational check, this indicates a fault at the reverse drive lever (forward switch, reverse switch and not-neutral switch). • Defective reverse switch in the reverse drive lever (A47). • Defective not-neutral switch in the reverse drive lever (A47). • Defective forward switch in the reverse drive lever (A47). • Defective line connection between the reverse drive lever and the basic control unit (BCU). – Line for forward switch (cable 209, pin 15). – Line for reverse switch (cable 219, pin 43). – Line for not-neutral switch (cable 220, pin 20). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 TM4726 (01NOV03) 211-BCU-41 6020 to 6920S tractors 022204 PN=169 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BCU 42 – – –1/1 2 Check signals from reverse drive lever to the basic control unit Access address BCU 17 . BCU 17 –– Status, reverse drive lever switch (A47)—Specification Reverse drive lever in forward position:—Status ....................................................................................................... X110 Reverse drive lever in reverse position:—Status ....................................................................................................... X011 Reverse drive lever in neutral position:— Status ........................................................................................................................ X000 OK: Type of error indicates a loose contact (check the reverse drive lever circuit to the basic control unit): - GO TO: Circuit/harness test for forward switch. - GO TO: Circuit/harness test for reverse switch. - GO TO: Circuit/harness test for not-neutral switch. NOT OK: GO TO 3 – – –1/1 3 Check reverse drive lever signals to transmission control unit Access address EPC 07 . EPC 07 –– Status, not-neutral switch (A47) —Specification Reverse drive lever in forward position:—Status ............................................................................................. 101XXXXX Reverse drive lever in reverse position:—Status ............................................................................................. 011XXXXX Reverse drive lever in neutral position:— Status .............................................................................................................. 000XXXXX OK: GO TO: Circuit/harness test for detent coil in reverse drive lever. NOT OK: - GO TO: Circuit/harness test for forward switch. - GO TO: Circuit/harness test for reverse switch. - GO TO: Circuit/harness test for not-neutral switch. – – –1/1 TM4726 (01NOV03) 211-BCU-42 6020 to 6920S tractors 022204 PN=170 BCU Diagnostic Trouble Codes BCU 302124.31 — Alternator Relay, Circuit Fault Diagnostic trouble code BCU 302124.31 is saved if an open lead or short circuit exists in the detent coil circuit of the relay. The diagnostic trouble code triggers the alarm level: “Information” . 211 BCU 43 LX16167,0000086 –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • Defective relay for alternator K02/2. • Defective line connections (cable 336 or 310). • Defective/bad ground connection via ground point XGND44 to XGND5. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO: Circuit/harness test for alternator relay (K02/2). – – –1/1 TM4726 (01NOV03) 211-BCU-43 6020 to 6920S tractors 022204 PN=171 BCU Diagnostic Trouble Codes BCU 302131.31 — Fault in Turn Signal Circuit 211 BCU 44 Diagnostic trouble code BCU 302131.31 is saved if an open lead or short circuit exists in the turn signal circuit. The diagnostic code triggers the alarm level: “Information”. LX16167,0000087 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Turn signal lights H34, H35, H42 and/or H43 might be defective. • Defective line connection between the basic control unit and the turn signal lights. – Positive lead for left turn signal light (cable 125 and/or 126). – Positive lead for right turn signal light (cable 107 and/or 119). • Defective/bad ground connection from the turn signal lights: – XGND1 via ground point XGND45 (W08 — cab wiring harness). – XGND5 via ground point XGND44 (W08 — cab wiring harness). – XGND10 (W19 — cab roof wiring harness). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-44 6020 to 6920S tractors 022204 PN=172 BCU Diagnostic Trouble Codes 2 Checking the circuit of turn signal lights (H34, H35, H42 and H43) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-021, SE16E - Basic control unit (BCU) (hazard flasher and turn-signal lights) For component location and pin arrangement see: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 302132.31 — Hazard Warning Light Fuse F03/03 and/or F03/04 Defective Diagnostic trouble code BCU 302132.31 is saved when the basic control unit does not detect a 12-volt signal at the signal input for fuse F03/03 and/or F03/04. This indicates that there is an open lead or a short to ground in the fuse’s circuit. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000088 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-45 6020 to 6920S tractors 022204 PN=173 211 BCU 45 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 46 • Defective fuse F03/03 and/or F03/04. • Defective line connection between the hazard warning light fuses and the basic control unit (cable 112 and/or 182). Additional references: •f Electrical information: Reference 210-15-001, General References - Summary.• Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check fuses of hazard warning lights Access address BCU 12 : OK: • Diagnosis completed. BCU 12 –– Status, Hazard Warning Light Fuse F03/03 (Left) F03/04 (Right)— Specification If fuse F03/03 is OK:—Status .................................................................................. X1XX If fuse F03/04 is OK:—Status .................................................................................. XXX1 • Type of error indicates a loose contact. GO TO 3. NOT OK: Check fuse circuit, GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-46 6020 to 6920S tractors 022204 PN=174 BCU Diagnostic Trouble Codes 3 Check circuit of hazard warning light fuse F03/03 and F03/04 Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-021, SE16E - BCU (Hazard Warning and Turn Signal Lights) For component location and pin arrangement see: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 302133.31 — Rear PTO Preselector, Switch Error Diagnostic trouble code BCU 302133.31 is saved when the basic control unit receives an erroneous signal combination from the switch. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,0000089 –19–01NOV02–1/1 TM4726 (01NOV03) 211-BCU-47 6020 to 6920S tractors 022204 PN=175 211 BCU 47 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 48 • • • • Defective Defective Defective Defective fuse F03/02. rear PTO preselector switch S45. positive lead (cable 973). signal lead (cable 535 or 536). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Rear PTO Preselector Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the rear PTO preselector switch OK: • Diagnosis completed. Access address BCU 08 : BCU 08 –– Status, rear PTO preselector switch (S45)—Specification Rear PTO preselector switch ON:— Status ....................................................................................................................... X10X Rear PTO preselector switch OFF:— Status ....................................................................................................................... X01X • Type of error indicates a loose contact. GO TO: Circuit/harness test for rear PTO preselector switch (S45). NOT OK: GO TO: Circuit/harness test for rear PTO preselector switch (S45). – – –1/1 TM4726 (01NOV03) 211-BCU-48 6020 to 6920S tractors 022204 PN=176 BCU Diagnostic Trouble Codes BCU 302134.31 — HMS Program Switch Defective Diagnostic trouble code BCU 302134.31 is saved when the basic control unit receives an erroneous signal combination from the switch. The diagnostic trouble code triggers the alarm level: “Information”. 211 BCU 49 LX16167,000008A –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • Defective HMS program switch S100. • Defective signal lead (cable 551, 554 or 559). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Headland Management (HMS) Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-49 6020 to 6920S tractors 022204 PN=177 BCU Diagnostic Trouble Codes 2 Check HMS Program Switch 211 BCU 50 Access address BCU 15 : OK: • Diagnosis completed. BCU 15 –– Status, HMS Program Switch (S100)—Specification HMS program switch in neutral position:—Status ....................................................................................................... X101 HMS program switch in position for program 1:—Status ................................................................................................... X110 HMS program switch in position for program 2:—Status ................................................................................................... X011 • Type of error indicates a loose contact. GO TO: Circuit/harness test for HMS program switch (S100). NOT OK: GO TO: Circuit/harness test for HMS program switch (S100). – – –1/1 BCU 302135.31 — Rear PTO Remote Control, Switch Error Left Diagnostic trouble code BCU 302135.31 is saved when the basic control unit receives an erroneous signal combination from the switch on the left fender. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,000008B –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • • • • Defective Defective Defective Defective fuse F03/02. rear PTO remote control switch S44 (left). positive lead (cable 973). signal lead (cable 528 or 547). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Rear PTO Preselector Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 TM4726 (01NOV03) 211-BCU-50 6020 to 6920S tractors 022204 PN=178 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. BCU 51 – – –1/1 2 Check Rear PTO Remote Control Switch (Left) Access address BCU 09 : OK: • Diagnosis completed. BCU 09 –– Status, Rear PTO Remote Switch on Left Fender (S44)—Specification Rear PTO remote control not actuated:—Status ..................................................................................................... 01XX Rear PTO remote control actuated:— Status ....................................................................................................................... 10XX • Type of error indicates a loose contact. GO TO: Circuit/harness test for rear PTO remote control. NOT OK: GO TO: Circuit/harness test for rear PTO remote control. – – –1/1 BCU 302136.31 — Rear PTO Remote Control, Switch Error Right Diagnostic trouble code BCU 302136.31 is saved when the basic control unit receives an erroneous signal combination from the switch on the right fender. The diagnostic trouble code triggers the alarm level: “Information”. LX16167,000008C –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-51 6020 to 6920S tractors 022204 PN=179 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 52 • • • • Defective Defective Defective Defective fuse F03/02. rear PTO remote control switch (right). positive lead (cable 973). signal leads. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • “Replacing the Rear PTO Remote Control Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check rear PTO remote control switch (right) Access address BCU 09 : OK: • Diagnosis completed. BCU 09 –– Status, Rear PTO Remote Switch on Right Fender—Specification Rear PTO remote control not actuated:—Status ..................................................................................................... XX01 Rear PTO remote control actuated:— Status ....................................................................................................................... XX10 • Type of error indicates a loose contact. GO TO 3. NOT OK: Check switch circuit, GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-52 6020 to 6920S tractors 022204 PN=180 BCU Diagnostic Trouble Codes 3 Check circuit of right rear PTO remote control switch Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-017, SE16A-Basic Control unit (BCU) (Rear PTO and External Control). For component location and pin arrangement see: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 302139.31 — INFORMATION FOR OPERATOR: Rear PTO can now be Switched On at the Remote Control Switch Diagnostic trouble code BCU 302139.31 is generated if the PTO preselector switch is actuated and the PTO can be switched on at the PTO remote control switch NOTE: . This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,000008D –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-53 6020 to 6920S tractors 022204 PN=181 211 BCU 53 BCU Diagnostic Trouble Codes BCU 302240.31 — Control Unit Connected to Wrong Wiring Harness Connector 211 BCU 54 Diagnostic trouble code BCU 302240.31 is saved when the basic control unit detects an erroneous signal in the circuit of the control unit identification. An erroneous test signal is detected during the initialization of the control unit via the wiring harness bridge (cable 544) from pin 37 (connector X483/2) to pin 25 (connector X483/1). This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,000008E –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • This diagnostic trouble code may occur without there being any problem at the wiring harness connector. For this reason, delete this diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code re-appears after the operational check, this indicates a wrongly connected control unit. • Wrong control unit connected to BCU connector X483/1 and X483/2. • Open circuit (cable 544). • Defective basic control unit (BCU). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 Is the correct control unit connected to connector X483/1 and X483/2?. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: If the correct control unit is connected, GO TO 2. NOT OK: Connect the correct control unit and test its functionality. – – –1/1 TM4726 (01NOV03) 211-BCU-54 6020 to 6920S tractors 022204 PN=182 BCU Diagnostic Trouble Codes 2 Check control unit identification circuit (cable 544) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-024, SE16H - BCU (Power Supply, Acoustic Alarm). For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303027.31 — Calibration of Hitch Control Unit Not Successful Diagnostic trouble code BCU 303027.31 is saved if an erroneous signal is detected from one or several senders during the hitch calibration. If the problem is caused by one of the senders, an additional, sender-specific diagnostic trouble code is saved. LX16167,000008F –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-55 6020 to 6920S tractors 022204 PN=183 211 BCU 55 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 56 • Defective hitch sender. Additional references: • General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). • Reference 245-05-003, Description of Diagnostic Trouble Codes. – – –1/1 1 Preliminary test Determine whether additional diagnostic trouble codes (priority diagnostic codes) that indicate a problem at a hitch sender have been saved. OK: Process the priority diagnostic codes. NOT OK: No priority diagnostic codes saved, GO TO 2. – – –1/1 2 Test the functionality of the hitch For information on performing an operational check, refer to: • Reference 270-10-020 , Hitch Control - Operational Check. • Reference 270-10-030, Hitch Remote Control - Operational Check. OK: If no problem can be detected during the operational check: Repeat the hitch calibration, see Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. NOT OK: Search the error memory for diagnostic trouble codes and repair if required. – – –1/1 BCU 303028.31 — Hitch Control Unit Not Calibrated Diagnostic trouble code BCU 303028.31 is saved, if the previous hitch calibration was not saved or the hitch function of a new basic control unit has not been calibrated yet. LX16167,0000090 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-56 6020 to 6920S tractors 022204 PN=184 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • The hitch function of the basic control unit was not performed yet. • The calibration of the hitch function was prematurely aborted. • The calibration of the hitch function was not saved. 211 BCU 57 Additional references: • General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). • Reference 245-05-003, Description of Diagnostic Trouble Codes. • Reference 270-10-020, Hitch Control - Operational Check. – – –1/1 1 Preliminary test Determine whether additional diagnostic trouble codes (priority diagnostic codes) that indicate a problem at the basic control unit have been saved. OK: Process the priority diagnostic codes. NOT OK: No priority diagnostic codes saved, GO TO 2. – – –1/1 2 Perform the hitch calibration Refer to Reference 245-BCU-002 , Calibration and Input Addresses, Hitch Control. OK: Diagnosis completed. NOT OK: Calibration can not be saved (with instrument panel and performance monitor): • Search the error memory for diagnostic trouble codes and repair if required. • Check CAN BUS connection of Basic Control Unit. – – –1/1 TM4726 (01NOV03) 211-BCU-57 6020 to 6920S tractors 022204 PN=185 BCU Diagnostic Trouble Codes BCU 303037.03 — 5-Volt Supply Voltage Too High 211 BCU 58 Diagnostic trouble code BCU 303037.03 is saved if a voltage of more than 5.25 volts is measured at the voltage supply of the 5-volt components (hitch feedback unit, position sensor and draft senders). This indicates a short to the power supply (battery voltage) in the circuit. LX16167,0000091 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Positive lead of the 5-volt power supply defective. – Short circuit at cable 873. • Defective components (potentiometer or sender) in the 5-volt power supply circuit. • Internal problem in the basic control unit. Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-58 6020 to 6920S tractors 022204 PN=186 BCU Diagnostic Trouble Codes 2 Checking the 5-volt power supply OK: • Diagnosis completed. Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Minimum voltage ............................................................ 4.75 volts Maximum voltage ............................................................................................... 5.25 volts • Type of error indicates a loose contact. GO TO 3. NOT OK: Check switch circuit, GO TO 3. – – –1/1 3 Checking the power supply circuit of the 5-volt components Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-016, SE15 Electronic Hitch Control Unit. For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303037.04 — 5-Volt Supply Voltage Too Low Diagnostic trouble code BCU 303037.04 is saved when the voltage measured at the positive lead of the voltage supply to the 5-volt components (hitch feedback unit, position sensor and draft senders) is below 4.75 volts. This indicates that the circuit is open or shorted to ground. LX16167,0000092 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-59 6020 to 6920S tractors 022204 PN=187 211 BCU 59 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 60 • Positive lead of the 5-volt power supply defective. – Short to ground at cable 873. • Defective ground lead (cable 531). • Defective components (potentiometer or sender) in the 5-volt power supply circuit. • Internal problem in the basic control unit. Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the 5-volt power supply OK: • Diagnosis completed. Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Minimum voltage ............................................................ 4.75 volts Maximum voltage ............................................................................................... 5.25 volts • Type of error indicates a loose contact. GO TO 3. NOT OK: Check switch circuit, GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-60 6020 to 6920S tractors 022204 PN=188 BCU Diagnostic Trouble Codes 3 Checking the power supply circuit of the 5-volt components Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-016, SE15 Electronic Hitch Control Unit. For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303041.02 — Stepper Motor Coil 1, Open Lead Diagnostic trouble code BCU 303041.02 is saved when no impulses are received from the stepper motor circuit (coil 1). This indicates that the stepper motor’s circuit is open. This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,0000093 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-61 6020 to 6920S tractors 022204 PN=189 211 BCU 61 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 62 • This diagnostic trouble code may occur without there being any problem at the coil. For this reason, delete this diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code re-appears after the operational check, this indicates an open line or a defective coil. • Defective line connection between the stepper motor and the basic control unit (cable 858 and 859). • Defective stepper motor (M08). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor connector X92 (W30). ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: GO TO 2. NOT OK: Repair as needed and carry out an operational test. – – –1/1 2 Checking the stepper motor Disconnect stepper motor connector X92 (W30). To test the stepper motor for shorted or open circuit, check continuity between stepper motor terminals: Test data for stepper motor (M08)—Specification Between pin A (cable 859 / PH1+) and pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms Between pin C (cable 855 / PH2+) and pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO 3. . NOT OK: Replace the stepper motor and calibrate the hitch function of the BCU (Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-62 6020 to 6920S tractors 022204 PN=190 BCU Diagnostic Trouble Codes 3 Check circuit of stepper motor (M08) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-016, SE15 Electronic Hitch Control Unit. For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303042.02 — Stepper Motor Coil 2, Open Lead Diagnostic trouble code BCU 303042.02 is saved when no impulses are received from the stepper motor circuit (coil 2). This indicates that the stepper motor’s circuit is open. This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,0000094 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-63 6020 to 6920S tractors 022204 PN=191 211 BCU 63 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 64 • This diagnostic trouble code may occur without there being any problem at the coil. For this reason, delete this diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code re-appears after the operational check, this indicates an open line or a defective coil. • Defective line connection between the stepper motor and the basic control unit (cable 854 and 855). • Defective stepper motor (M08). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor connector X92 (W30). ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: GO TO 2. NOT OK: Repair as needed and carry out an operational test. – – –1/1 2 Checking the stepper motor Disconnect stepper motor connector X92 (W30). To test the stepper motor for shorted or open circuit, check continuity between stepper motor terminals: Test data for stepper motor (M08)—Specification Between pin A (cable 859 / PH1+) and pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms Between pin C (cable 855 / PH2+) and pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO 3. NOT OK: Replace the stepper motor and calibrate the hitch function of the BCU (Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-64 6020 to 6920S tractors 022204 PN=192 BCU Diagnostic Trouble Codes 3 Check circuit of stepper motor (M08) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-016, SE15 Electronic Hitch Control Unit. For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303043.02 — Stepper Motor Coil 1, Circuit Fault Diagnostic trouble code BCU 303043.02 is saved when invalid impulses are received from the stepper motor circuit (coil 1). This indicates a short circuit in the stepper motor circuit, either within the coil, to the supply voltage (battery voltage), or to ground. LX16167,0000095 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-65 6020 to 6920S tractors 022204 PN=193 211 BCU 65 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 66 • Defective line connection between the stepper motor and the basic control unit (cable 858 and 859). – Short or ground. • Defective stepper motor (M08). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor connector X92 (W30). ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: GO TO 2. NOT OK: Repair as needed and carry out an operational test. – – –1/1 2 Checking the stepper motor Disconnect stepper motor connector X92 (W30). To test the stepper motor for shorted or open circuit, check continuity between stepper motor terminals: Test data for stepper motor (M08)—Specification Between pin A (cable 859 / PH1+) and pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms Between pin C (cable 855 / PH2+) and pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO 3. NOT OK: Replace the stepper motor and calibrate the hitch function of the BCU (Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-66 6020 to 6920S tractors 022204 PN=194 BCU Diagnostic Trouble Codes 3 Check circuit of stepper motor (M08) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-016, SE15 Electronic Hitch Control Unit. For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303044.02 — Stepper Motor Coil 2, Circuit Fault Diagnostic trouble code BCU 303044.02 is saved when invalid impulses are received from the stepper motor circuit (coil 2). This indicates a short circuit in the stepper motor circuit, either within the coil, to the supply voltage (battery voltage), or to ground. LX16167,0000096 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-67 6020 to 6920S tractors 022204 PN=195 211 BCU 67 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 68 • Defective line connection between the stepper motor and the basic control unit (cable 854 and 855). – Short or ground. • Defective stepper motor (M08). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. 1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor connector X92 (W30). ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: GO TO 2. NOT OK: Repair as needed and carry out an operational test. – – –1/1 2 Checking the stepper motor Disconnect stepper motor connector X92 (W30). To test the stepper motor for shorted or open circuit, check continuity between stepper motor terminals: Test data for stepper motor (M08)—Specification Between pin A (cable 859 / PH1+) and pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms Between pin C (cable 855 / PH2+) and pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms OK: • Diagnosis completed. • Type of error indicates a loose contact. GO TO 3. NOT OK: Replace the stepper motor and calibrate the hitch function of the BCU (Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-68 6020 to 6920S tractors 022204 PN=196 BCU Diagnostic Trouble Codes 3 Check circuit of stepper motor (M08) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Repair as needed and carry out an operational test. For circuit diagram see: • Reference 240-10-016, SE15 Electronic Hitch Control Unit. For component location and pin arrangement see: • Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BCU 303045.04 — System Voltage Too Low Diagnostic trouble code BCU 303045.04 is saved if the operating voltage of the basic control unit (ELX battery voltage) is less than 8.06 volts. The diagnostic trouble code triggers the alarm level: “CAUTION”. Additional references: NOTE: The following are possible causes: • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • • • • Defective Defective Defective Defective alternator drive. battery. alternator. line connections. • Electrical information: Reference 210-15-001, General References - Summary. Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). Perform the procedure for diagnostic trouble code BCU 000168.18 –– System Voltage Too Low (Idle Until 1500 rpm) . LX16167,0000097 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-69 6020 to 6920S tractors 022204 PN=197 211 BCU 69 BCU Diagnostic Trouble Codes BCU 303047.03 — System Voltage Too High 211 BCU 70 Diagnostic trouble code BCU 303047.03 is saved if the operating voltage of the basic control unit (ELX battery voltage) is more than 17.92 volts. The diagnostic trouble code triggers the alarm level: “CAUTION”. Additional references: NOTE: The following are possible causes: • Reference 245-BCU-200, Operation of the Basic Control Unit (Basic Functions). • Defective battery. • Defective alternator. • Electrical information: Reference 210-15-001, General References - Summary. Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). Perform the procedure for diagnostic trouble code BCU 000168.16 –– System Voltage Too High (Engine Running) . LX16167,0000098 –19–03APR02–1/1 BCU 303049.02 — Conflicting Signals from Quick Raise/Lower Switch and Remote Switch Diagnostic trouble code BCU 303049.02 is stored if the rocker switch for quick raise/lower and the remote switch are actuated simultaneously. This indicates a short in the signal leads. LX16167,0000099 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm). • Defective left (S68) or right (S23) remote control switch. • Defective line connection between the rocker switch and the basic control unit (cable 834 and 839). – Short circuit. Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). • “Replacing the Rear PTO Remote Control Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 TM4726 (01NOV03) 211-BCU-70 6020 to 6920S tractors 022204 PN=198 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. BCU 71 – – –1/1 2 Checking the rocker switch and remote switch OK: • Diagnosis completed. Access address BCU 103 : BCU 103 –– Voltage, Rapid Raise/Lower Rocker Switch (S24)—Specification Switch (S24) in center (OFF) position:— Voltage .................................................................... 6 volts (with a 12-volt power supply) Switch (S24) in RAISE position:— Maximum voltage ............................................................................................... 10.5 volts Switch (S24) in LOWER position:— Minimum voltage ...................................................................................................... 1 volt • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for rapid raise switch (S24). Access address BCU 112: BCU 112 –– Checking the RAISE Signal from Remote Switch (S68)—Specification Switch (S68) in center (OFF) position:— Status .......................................................................................................................... X01 Switch (S68) in RAISE position:—Status .................................................................... X00 Access address BCU 114: BCU 114 –– Checking the LOWER Signal from Remote Switch (S68)— Specification Switch (S68) in center (OFF) position:— Status .......................................................................................................................... X01 Switch (S68) in LOWER position:— Status .......................................................................................................................... X00 Access address BCU 113: BCU 113 –– Checking the RAISE Signal from Remote Switch (S23)—Specification Switch (S23) in center (OFF) position:— Status .......................................................................................................................... X01 Switch (S23) in RAISE position:—Status .................................................................... X00 Access address BCU 115: BCU 113 –– Checking the LOWER Signal from Remote Switch (S23)— Specification Switch (S23) in center (OFF) position:— Status .......................................................................................................................... X01 Switch (S23) in LOWER position:— Status .......................................................................................................................... X00 • Circuit/harness test for rapid raise switch (S24) SE tractors. • Circuit/harness test for rapid raise switch (S24) open operator’s station . On tractors with Command Arm: GO TO: Circuit/harness test for rapid raise switch (S24_A). NOT OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for rapid raise switch (S24) . • Circuit/harness test for rapid raise switch (S24) SE tractors. • Circuit/harness test for rapid raise switch (S24) open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for rapid raise switch (S24_A). – – –1/1 TM4726 (01NOV03) 211-BCU-71 6020 to 6920S tractors 022204 PN=199 BCU Diagnostic Trouble Codes BCU 303049.03 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too High 211 BCU 72 Diagnostic trouble code BCU 303049.03 is saved when the basic control unit detects a voltage over 10.5 volts at the signal input of the rapid raise/lower rocker switch during operation or calibration. This indicates a short circuit to the supply voltage (battery voltage) in the switch circuit. LX16167,000009A –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm). • Defective line connection between the rocker switch and the basic control unit (cable 834 and 839). – Short circuit. Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-72 6020 to 6920S tractors 022204 PN=200 BCU Diagnostic Trouble Codes 2 Check rocker switch OK: • Diagnosis completed. Access address BCU 103 : BCU 103 –– Voltage, Rapid Raise/Lower Rocker Switch (S24)—Specification Switch (S24) in center (OFF) position:— Voltage .................................................................... 6 volts (with a 12-volt power supply) Switch (S24) in RAISE position:— Maximum voltage ............................................................................................... 10.5 volts Switch (S24) in LOWER position:— Minimum voltage ...................................................................................................... 1 volt • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for rapid raise switch (S24). • Circuit/harness test for rapid raise switch (S24) SE tractors. • Circuit/harness test for rapid raise switch (S24) open operator’s station . - On tractors with Command Arm: GO TO: Circuit/harness test for rapid raise switch (S24_A). NOT OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for rapid raise switch (S24) . • Circuit/harness test for rapid raise switch (S24) SE tractors. • Circuit/harness test for rapid raise switch (S24) open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for rapid raise switch (S24_A). – – –1/1 BCU 303049.04 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too Low Diagnostic trouble code BCU 303049.04 is saved when the basic control unit detects a voltage below 1 volt at the signal input of the rapid raise/lower rocker switch during operation or calibration. This indicates that the switch’s circuit is open. LX16167,000009B –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-73 6020 to 6920S tractors 022204 PN=201 211 BCU 73 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 74 • Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm). • Defective line connection between the rocker switch and the basic control unit (cable 834 and 839 or positive lead 838). – Open circuit. – Grounded circuit. Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-74 6020 to 6920S tractors 022204 PN=202 BCU Diagnostic Trouble Codes 2 Check rocker switch OK: • Diagnosis completed. Access address BCU 103 : BCU 103 –– Voltage, Rapid Raise/Lower Rocker Switch (S24)—Specification Switch (S24) in center (OFF) position:— Voltage .................................................................... 6 volts (with a 12-volt power supply) Switch (S24) in RAISE position:— Maximum voltage ............................................................................................... 10.5 volts Switch (S24) in LOWER position:— Minimum voltage ...................................................................................................... 1 volt • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for rapid raise switch (S24). • Circuit/harness test for rapid raise switch (S24) SE tractors. • Circuit/harness test for rapid raise switch (S24) open operator’s station . - On tractors with Command Arm: GO TO: Circuit/harness test for rapid raise switch (S24_A). NOT OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for rapid raise switch (S24) . • Circuit/harness test for rapid raise switch (S24) SE tractors. • Circuit/harness test for rapid raise switch (S24) open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for rapid raise switch (S24_A). – – –1/1 BCU 303051.03 — Left Draft Sender, Signal Voltage Too High Diagnostic trouble code BCU 303051.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the left draft sender. This indicates that the draft sensor’s circuit is shorted. LX16167,000009C –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-75 6020 to 6920S tractors 022204 PN=203 211 BCU 75 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 76 • Left draft sender (B20) is set wrongly or misadjusted. • Defective draft sender B20. • Defective line connection between draft sender (B20) and basic control unit: – Positive lead (cable 873). – Signal lead (cable 885). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check voltage supply of draft sender Access address BCU 116 : OK: GO TO 3. BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-76 6020 to 6920S tractors 022204 PN=204 BCU Diagnostic Trouble Codes 3 Check left draft sender OK: • Diagnosis completed. 3.1 IMPORTANT: Check signal voltage of l.h. draft sender (not under load). There should not be any draft links attached to the draft sensor’s bearing pin. Access address BCU 104 : BCU 104 - Left Draft Sender (B20) Output Voltage —Specification Draft sender not under load:—Voltage ................................................... 2.45 - 2.55 volts • Type of error indicates a loose contact. GO TO: • Circuit/harness test for l.h. draft sensor (B20). • Circuit/harness test for l.h. draft sensor (B20) SE tractors. • Circuit/harness test for l.h. draft sensor (B20) open operator’s station . NOT OK: GO TO 3.2 3.2 OK: Diagnosis completed. For information on setting the draft sender, see Reference 270-15-151 , Hitch — Checking and Adjusting Draft Senders (6020 to 6620). NOT OK: GO TO: • Circuit/harness test for l.h. draft sensor (B20). • Circuit/harness test for l.h. draft sensor (B20) SE tractors. • Circuit/harness test for l.h. draft sensor (B20) open operator’s station . – – –1/1 BCU 303051.04 — Left Draft Sender, Signal Voltage Too Low Diagnostic trouble code BCU 303051.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the left draft sender. This indicates that the draft sensor’s circuit is open. LX16167,000009D –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-77 6020 to 6920S tractors 022204 PN=205 211 BCU 77 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 78 • Left draft sender (B20) is set wrongly or misadjusted. • Defective draft sender B20. • Defective line connection between draft sender (B20) and basic control unit: – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 885). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check voltage supply of draft sender Access address BCU 116 : OK: GO TO 3. BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-78 6020 to 6920S tractors 022204 PN=206 BCU Diagnostic Trouble Codes 3 Check left draft sender OK: • Diagnosis completed. 3.1 IMPORTANT: Check signal voltage of l.h. draft sender (not under load). There should not be any draft links attached to the draft sensor’s bearing pin. Access address BCU 104 : BCU 104 - Left Draft Sender (B20) Output Voltage —Specification Draft sender not under load:—Voltage ................................................... 2.45 - 2.55 volts • Type of error indicates a loose contact. GO TO: • Circuit/harness test for l.h. draft sensor (B20). • Circuit/harness test for l.h. draft sensor (B20) SE tractors. • Circuit/harness test for l.h. draft sensor (B20) open operator’s station . NOT OK: • No display in address BCU 104: Check the 5-volt power supply at connector X89. • Display not within specification: GO TO 3.2 3.2 OK: Diagnosis completed. For information on setting the draft sender, see Reference 270-15-151 , Hitch — Checking and Adjusting Draft Senders (6020 to 6620). NOT OK: Adjustment not possible: GO TO: • Circuit/harness test for l.h. draft sensor (B20). • Circuit/harness test for l.h. draft sensor (B20) SE tractors. • Circuit/harness test for l.h. draft sensor (B20) open operator’s station . – – –1/1 BCU 303052.03 — Right Draft Sender, Signal Voltage Too High Diagnostic trouble code BCU 303052.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the right draft sender. This indicates that the draft sensor’s circuit is shorted. LX16167,000009E –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-79 6020 to 6920S tractors 022204 PN=207 211 BCU 79 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 80 • Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted. • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S). • Defective line connection between draft sender or potentiometer and basic control unit: – Positive lead (cable 873). – Signal lead (cable 884). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check voltage supply of draft sender or draft potentiometer Access address BCU 116 : OK: GO TO 3. BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-80 6020 to 6920S tractors 022204 PN=208 BCU Diagnostic Trouble Codes 3 Check draft sender or draft potentiometer OK: • Diagnosis completed. 3.1 IMPORTANT: Check signal voltage of r.h. draft sender B20 not under load. There should not be any draft links attached to the draft sensor’s bearing pin. Access address BCU 105 : BCU 105 - Right Draft Sender (B20)/Draft Potentiometer (B41) Output Voltage— Specification Right draft sender B20 not under load:— Voltage .................................................................................................... 2.45 - 2.55 volts Draft potentiometer B41:—Voltage ......................................................... 2.45 - 2.55 volts • Type of error indicates a loose contact. GO TO: • Circuit/harness test for r.h. draft sensor (B19). • Circuit/harness test for r.h. draft sensor (B19) SE tractors. • Circuit/harness test for r.h. draft sensor (B19) open operator’s station . NOT OK: GO TO 3.2 3.2 OK: Diagnosis completed. For information on adjusting the draft sender/draft potentiometer, refer to: • Reference 270-15-151, Hitch — Checking and Adjusting Draft Senders (6020 to 6620). • Reference 270-15-152, Hitch — Checking and Adjusting Draft Potentiometer (6820 6920S) NOT OK: Adjustment not possible: GO TO: • Circuit/harness test for r.h. draft sensor (B19). • Circuit/harness test for r.h. draft sensor (B19) SE tractors. • Circuit/harness test for r.h. draft sensor (B19) open operator’s station . – – –1/1 BCU 303052.04 — Right Draft Sender, Signal Voltage Too Low Diagnostic trouble code BCU 303052.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the right draft sender. This indicates that the draft sensor’s circuit is open. LX16167,000009F –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-81 6020 to 6920S tractors 022204 PN=209 211 BCU 81 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 82 • Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted. • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S). • Defective line connection between draft sender or potentiometer and basic control unit: – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 884). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check voltage supply of draft sender or draft potentiometer Access address BCU 116 : OK: GO TO 3. BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-82 6020 to 6920S tractors 022204 PN=210 BCU Diagnostic Trouble Codes 3 Check draft sender or draft potentiometer OK: • Diagnosis completed. 3.1 IMPORTANT: Check signal voltage of r.h. draft sender B20 not under load. There should not be any draft links attached to the draft sensor’s bearing pin. Access address BCU 105 : BCU 105 - Right Draft Sender (B19)/Draft Potentiometer (B41) Output Voltage— Specification Right draft sender B19 not under load:— Voltage .................................................................................................... 2.45 - 2.55 volts Draft potentiometer B41:—Voltage ......................................................... 2.45 - 2.55 volts • Type of error indicates a loose contact. GO TO: • Circuit/harness test for r.h. draft sensor (B19). • Circuit/harness test for r.h. draft sensor (B19) SE tractors. • Circuit/harness test for r.h. draft sensor (B19) open operator’s station . NOT OK: • No display in address BCU 105: Check the 5-volt power supply at pin X90 or X71. • Display not within specification: Check draft sender circuit, GO TO 3.2 3.2 OK: Diagnosis completed. For information on adjusting the draft sender/draft potentiometer, refer to: • Reference 270-15-151, Hitch — Checking and Adjusting Draft Senders (6020 to 6620). • Reference 270-15-152, Hitch — Checking and Adjusting Draft Potentiometer (6820 6920S) NOT OK: Adjustment not possible: GO TO: • Circuit/harness test for r.h. draft sensor (B19). • Circuit/harness test for r.h. draft sensor (B19) SE tractors. • Circuit/harness test for r.h. draft sensor (B19) open operator’s station . – – –1/1 BCU 303053.03 — Sensitivity Potentiometer, Signal Voltage Too High Diagnostic trouble code BCU 303053.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the potentiometer. This indicates that the potentiometer’s circuit is shorted. LX16167,00000A0 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-83 6020 to 6920S tractors 022204 PN=211 211 BCU 83 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 84 • Defective sensitivity potentiometer (B26, B97 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (short circuit): – Positive lead (cable 873). – Signal lead (cable 869). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check sensitivity potentiometer OK: • Diagnosis completed. Access address BCU 106 : BCU 106 –– Voltage, Sensitivity Potentiometer (B26, B97 with Command Arm)— Specification Potentiometer turned full counter-clockwise:—Voltage ................................................. between 0.25 and 1.5 volts Potentiometer turned full clockwise:— Voltage .................................................................................. between 3.5 and 4.75 volts NOTE: Potentiometer full clockwise voltage must be at least 2 volts more than the full counterclockwise voltage. There should be no beep or sudden change in voltage while the control is being moved. - On tractors without Command Arm: GO TO: • Circuit/harness test for sensitivity potentiometer. • Circuit/harness test for sensitivity potentiometer SE tractors. • Circuit/harness test for sensitivity potentiometer open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for sensitivity potentiometer. NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-84 6020 to 6920S tractors 022204 PN=212 BCU Diagnostic Trouble Codes 3 Check voltage supply of sensitivity potentiometer Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for sensitivity potentiometer . • Circuit/harness test for sensitivity potentiometer 211 SE tractors. BCU • Circuit/harness test for 85 sensitivity potentiometer open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for sensitivity potentiometer. NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 BCU 303053.04 — Sensitivity Potentiometer, Signal Voltage Too Low Diagnostic trouble code BCU 303053.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the potentiometer. This indicates that the potentiometer’s circuit is open. LX16167,00000A1 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective sensitivity potentiometer (B26, B97 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit): – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 869). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-85 6020 to 6920S tractors 022204 PN=213 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BCU 86 – – –1/1 2 Check sensitivity potentiometer OK: • Diagnosis completed. Access address BCU 106 : BCU 106 –– Voltage, Sensitivity Potentiometer (B26, B97 with Command Arm)— Specification Potentiometer turned full counter-clockwise:—Voltage ................................................. between 0.25 and 1.5 volts Potentiometer turned full clockwise:— Voltage .................................................................................. between 3.5 and 4.75 volts NOTE: Potentiometer full clockwise voltage must be at least 2 volts more than the full counterclockwise voltage. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for sensitivity potentiometer. • Circuit/harness test for sensitivity potentiometer SE tractors. • Circuit/harness test for sensitivity potentiometer open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for sensitivity potentiometer. NOT OK: • No display in address BCU 106: GO TO 3. - On tractors without Command Arm: GO TO: • Circuit/harness test for sensitivity potentiometer . • Circuit/harness test for sensitivity potentiometer SE tractors. • Circuit/harness test for sensitivity potentiometer open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for sensitivity potentiometer. – – –1/1 TM4726 (01NOV03) 211-BCU-86 6020 to 6920S tractors 022204 PN=214 BCU Diagnostic Trouble Codes 3 Check voltage supply of sensitivity potentiometer Access address BCU 116 : OK: Check the 5-volt power supply at connector X14/2 (X469 with Command Arm). BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). – – –1/1 BCU 303054.03 — Hitch Height Control Potentiometer, Signal Voltage Too High Diagnostic trouble code BCU 303054.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the potentiometer. This indicates that the potentiometer’s circuit is shorted. LX16167,00000A2 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective hitch height control potentiometer (B27, B98 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (short circuit): – Positive lead (cable 873). – Signal lead (cable 877). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-87 6020 to 6920S tractors 022204 PN=215 211 BCU 87 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BCU 88 – – –1/1 2 Check hitch height control potentiometer OK: • Diagnosis completed. Access address BCU 107 : BCU 107 –– Voltage, Hitch Height Control Potentiometer (B27, B98 with Command Arm)—Specification Control in transport position (locked):— Voltage .................................................................................. between 0.25 and 1.5 volts Control all the way forward (lower position):—Voltage ................................................................ between 3.0 and 4.75 volts NOTE: Voltage in lower position must be at least 2 volts higher than in transport position. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for hitch-height potentiometer. • Circuit/harness test for hitch-height potentiometer - SE tractors. • Circuit/harness test for hitch-height potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for hitch-height potentiometer. NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-88 6020 to 6920S tractors 022204 PN=216 BCU Diagnostic Trouble Codes 3 Check voltage supply of hitch height control potentiometer Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for hitch-height potentiometer . • Circuit/harness test for 211 hitch-height potentiometer BCU - SE tractors. 89 • Circuit/harness test for hitch-height potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for hitch-height potentiometer. NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 BCU 303054.04 — Hitch Height Control Potentiometer, Signal Voltage Too Low Diagnostic trouble code BCU 303054.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the potentiometer. This indicates that the potentiometer’s circuit is open. LX16167,00000A3 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-89 6020 to 6920S tractors 022204 PN=217 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 90 • Defective hitch height control potentiometer (B27, B98 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit): – Positive lead (cable 873). – Ground lead (cable 871/531). – Signal lead (cable 877). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-90 6020 to 6920S tractors 022204 PN=218 BCU Diagnostic Trouble Codes 2 Check hitch height control potentiometer OK: • Diagnosis completed. Access address BCU 107 : BCU 107 –– Voltage, Hitch Height Control Potentiometer (B27, B98 with Command Arm)—Specification Control in transport position (locked):— Voltage .................................................................................. between 0.25 and 1.5 volts Control all the way forward (lower position):—Voltage ................................................................ between 3.0 and 4.75 volts NOTE: Voltage in lower position must be at least 2 volts higher than in transport position. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. 211 - On tractors without BCU Command Arm, GO TO: 91 • Circuit/harness test for hitch-height potentiometer. • Circuit/harness test for hitch-height potentiometer - SE tractors. • Circuit/harness test for hitch-height potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for hitch-height potentiometer. NOT OK: • No display in address BCU 107: GO TO 3. • Display not within specification: Check the potentiometer’s circuit. - On tractors without Command Arm: GO TO: • Circuit/harness test for hitch-height potentiometer. • Circuit/harness test for hitch-height potentiometer - SE tractors. • Circuit/harness test for hitch-height potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for hitch-height potentiometer. – – –1/1 3 Check voltage supply of hitch height control potentiometer Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: Check the 5-volt power supply at connector X14/1 (X468 with Command Arm). NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-91 6020 to 6920S tractors 022204 PN=219 BCU Diagnostic Trouble Codes BCU 303055.03 — Position Sensor, Signal Voltage Too High 211 BCU 92 Diagnostic trouble code BCU 303055.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the position sensor potentiometer. This indicates that the potentiometer’s circuit is shorted. LX16167,00000A4 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective position sensor (B21). • Defective line connection between the position sensor and the basic control unit (short circuit): – Positive lead (cable 873). – Signal lead (cable 878). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-92 6020 to 6920S tractors 022204 PN=220 BCU Diagnostic Trouble Codes 2 Checking the position sensor OK: • Diagnosis completed. Access address BCU 108 : BCU 108 –– Voltage, Position Sensor (B21)—Specification Lift arms fully raised:—Minimum voltage ........................................................... 0.25 volts Lift arms fully lowered:—Maximum voltage ................................................................................... between 3.0 and 4.75 volts NOTE: When the lift arms are fully lowered, the voltage must be at least 2 volts higher than when they are fully raised. There should be no beep or sudden change in voltage during the upward or downward movement. • Type of error indicates a loose contact. GO TO: • Circuit/harness test for position sensor (B21). • Circuit/harness test for position sensor (B21) SE tractors. • Circuit/harness test for position sensor (B21) open operator’s station. NOT OK: GO TO 3. – – –1/1 3 Check voltage supply of position sensor Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: GO TO: • Circuit/harness test for position sensor (B21). • Circuit/harness test for position sensor (B21) SE tractors. • Circuit/harness test for position sensor (B21) open operator’s station. NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 BCU 303055.04 — Position Sensor, Signal Voltage Too Low Diagnostic trouble code BCU 303055.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the position sensor’s potentiometer. This indicates an open lead in the potentiometer circuit. LX16167,00000A5 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-93 6020 to 6920S tractors 022204 PN=221 211 BCU 93 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 94 • Defective position sensor (B21). • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit): – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 878). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-94 6020 to 6920S tractors 022204 PN=222 BCU Diagnostic Trouble Codes 2 Checking the position sensor OK: • Diagnosis completed. Access address BCU 108 : BCU 108 –– Voltage, Position Sensor (B21)—Specification Lift arms fully raised:—Minimum voltage ........................................................... 0.25 volts Lift arms fully lowered:—Maximum voltage ................................................................................... between 3.0 and 4.75 volts NOTE: When the lift arms are fully lowered, the voltage must be at least 2 volts higher than when they are fully raised (raise limit not activated). There should be no beep or sudden change in voltage during the upward or downward movement. • Type of error indicates a loose contact. GO TO: • Circuit/harness test for position sensor (B21). • Circuit/harness test for position sensor (B21) SE tractors. • Circuit/harness test for position sensor (B21) open operator’s station. NOT OK: • No display in address BCU 108: GO TO 3. • Display not within specification: Check the potentiometer’s circuit, then GO TO: Circuit/harness test for position sensor (B21). – – –1/1 3 Check voltage supply of position sensor Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: Check the 5-volt power supply at connector X96. NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). – – –1/1 BCU 303056.03 — Raise Limit Potentiometer, Signal Voltage Too High Diagnostic trouble code BCU 303056.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the potentiometer. This indicates that the potentiometer’s circuit is shorted. LX16167,00000A6 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-95 6020 to 6920S tractors 022204 PN=223 211 BCU 95 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU 96 • Defective raise limit potentiometer (B27, B97 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (short circuit): – Positive lead (cable 873). – Signal lead (cable 876). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-96 6020 to 6920S tractors 022204 PN=224 BCU Diagnostic Trouble Codes 2 Check raise limit potentiometer OK: • Diagnosis completed. Access address BCU 109 : BCU 109 –– Voltage, Raise Limit Potentiometer (B27, B97 with Command Arm)— Specification Potentiometer turned full counter-clockwise:—Voltage ................................................. between 0.25 and 1.5 volts Potentiometer turned full clockwise:— Voltage .................................................................................. between 3.5 and 4.75 volts NOTE: Potentiometer full clockwise voltage must be at least 2 volts more than the full counterclockwise voltage. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for raise limit potentiometer (B27). • Circuit/harness test for raise limit potentiometer (B27) - SE tractors. • Circuit/harness test for raise limit potentiometer (B27) - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for raise limit potentiometer (B97). NOT OK: GO TO 3. – – –1/1 3 Check voltage supply of raise limit potentiometer Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for raise limit potentiometer (B27). • Circuit/harness test for raise limit potentiometer (B27) - SE tractors. • Circuit/harness test for raise limit potentiometer (B27) - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for raise limit potentiometer (B97). NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-97 6020 to 6920S tractors 022204 PN=225 211 BCU 97 BCU Diagnostic Trouble Codes BCU 303056.04 — Raise Limit Potentiometer, Signal Voltage Too Low 211 BCU 98 Diagnostic trouble code BCU 303056.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the potentiometer. This indicates an open lead in the potentiometer circuit. LX16167,00000A7 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective raise limit potentiometer (B27, B97 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit): – Positive lead (cable 873). – Ground lead (cable 871/531). – Signal lead (cable 876). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-98 6020 to 6920S tractors 022204 PN=226 BCU Diagnostic Trouble Codes 2 Check raise limit potentiometer OK: • Diagnosis completed. Access address BCU 109 : BCU 109 –– Voltage, Raise Limit Potentiometer (B27, B97 with Command Arm)— Specification Potentiometer turned full counter-clockwise:—Voltage ................................................. between 0.25 and 1.5 volts Potentiometer turned full clockwise:— Voltage .................................................................................. between 3.5 and 4.75 volts NOTE: Potentiometer full clockwise voltage must be at least 2 volts more than the full counterclockwise voltage. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. - On tractors without Command Arm, GO TO: • Circuit/harness test for raise limit potentiometer (B27). • Circuit/harness test for raise limit potentiometer (B27) - SE tractors. • Circuit/harness test for raise limit potentiometer (B27) - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for raise limit potentiometer (B97). NOT OK: • No display in address BCU 109: GO TO 3. • Display not within specification: - On tractors without Command Arm, GO TO: • Circuit/harness test for raise limit potentiometer (B27). • Circuit/harness test for raise limit potentiometer (B27) - SE tractors. • Circuit/harness test for raise limit potentiometer (B27) - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for raise limit potentiometer (B97). – – –1/1 TM4726 (01NOV03) 211-BCU-99 6020 to 6920S tractors 022204 PN=227 211 BCU 99 BCU Diagnostic Trouble Codes 3 Check voltage supply of raise limit potentiometer Access address BCU 116 : OK: Check the 5-volt power supply at connector X14/1 (X469 with Command Arm). BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). 211 BCU ,100 – – –1/1 BCU 303057.03 — Rate-of-Drop Potentiometer, Signal Voltage Too High Diagnostic trouble code BCU 303057.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the potentiometer. This indicates that the potentiometer’s circuit is shorted. LX16167,00000A8 –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective rate-of-drop potentiometer (B27, B97 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (short circuit): – Positive lead (cable 873). – Signal lead (cable 875). Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 TM4726 (01NOV03) 211-BCU-100 6020 to 6920S tractors 022204 PN=228 BCU Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. BCU ,101 – – –1/1 2 Check rate-of-drop potentiometer OK: • Diagnosis completed. Access address BCU 110 : BCU 110 –– Voltage, Rate-Of-Drop Potentiometer (B27, B97 with Command Arm)—Specification Potentiometer turned full counter-clockwise:—Voltage ................................................. between 0.25 and 1.5 volts Potentiometer turned full clockwise:— Voltage .................................................................................. between 3.5 and 4.75 volts NOTE: Potentiometer full clockwise voltage must be at least 2 volts more than the full counterclockwise voltage. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for rate-of-drop potentiometer. • Circuit/harness test for rate-of-drop potentiometer - SE tractors. • Circuit/harness test for rate-of-drop potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for rate-of-drop potentiometer. NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BCU-101 6020 to 6920S tractors 022204 PN=229 BCU Diagnostic Trouble Codes 3 Check voltage supply of rate-of-drop potentiometer Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts 211 BCU ,102 OK: - On tractors without Command Arm: GO TO: • Circuit/harness test for rate-of-drop potentiometer . • Circuit/harness test for rate-of-drop potentiometer - SE tractors. • Circuit/harness test for rate-of-drop potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for rate-of-drop potentiometer. NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.03, Section 211, Group BCU). – – –1/1 BCU 303057.04 — Rate-of-Drop Potentiometer, Signal Voltage Too Low Diagnostic trouble code BCU 303057.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the potentiometer. This indicates an open lead in the potentiometer circuit. LX16167,00000A9 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BCU-102 6020 to 6920S tractors 022204 PN=230 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • Defective rate-of-drop potentiometer (B27, B97 with Command Arm). • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit): – Positive lead (cable 873). – Ground lead (cable 871/531). – Signal lead (cable 875). Additional references: 211 BCU ,103 • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-103 6020 to 6920S tractors 022204 PN=231 BCU Diagnostic Trouble Codes 2 Check rate-of-drop potentiometer OK: • Diagnosis completed. Access address BCU 110 : BCU 110 –– Voltage, Rate-Of-Drop Potentiometer (B27, B97 with Command Arm)—Specification Potentiometer turned full counter-clockwise:—Voltage ................................................. between 0.25 and 1.5 volts Potentiometer turned full clockwise:— Voltage .................................................................................. between 3.5 and 4.75 volts 211 BCU ,104 NOTE: Potentiometer full clockwise voltage must be at least 2 volts more than the full counterclockwise voltage. There should be no beep or sudden change in voltage while the control is being moved. • Type of error indicates a loose contact. - On tractors without Command Arm: GO TO: • Circuit/harness test for rate-of-drop potentiometer. • Circuit/harness test for rate-of-drop potentiometer - SE tractors. • Circuit/harness test for rate-of-drop potentiometer - open operator’s station. - On tractors with Command Arm: GO TO: Circuit/harness test for rate-of-drop potentiometer. NOT OK: • No display in address BCU 110: GO TO 3. • Display not within specification: - On tractors without Command Arm: GO TO: • Circuit/harness test for rate-of-drop potentiometer. • Circuit/harness test for rate-of-drop potentiometer - SE tractors. • Circuit/harness test for rate-of-drop potentiometer - open operator’s station . - On tractors with Command Arm: GO TO: Circuit/harness test for rate-of-drop potentiometer. – – –1/1 3 Check voltage supply of rate-of-drop potentiometer Access address BCU 116 : BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification 5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts OK: Check the 5-volt power supply at connector X14/1 (X469 with Command Arm). NOT OK: Refer to diagnostics for faulty 5-volt power supply (diagnostic trouble code BCU 303037.04, Section 211, Group BCU). – – –1/1 TM4726 (01NOV03) 211-BCU-104 6020 to 6920S tractors 022204 PN=232 BCU Diagnostic Trouble Codes BCU 303058.02 — Remote Control Switch, Erroneous Signal Diagnostic trouble code BCU 303058.02 is saved when the basic control unit receives an erroneous signal combination from one of the hitch remote control switches (signal from the switch on the right and/or left fender). This indicates a fault in the switch’s circuit. LX16167,00000AA –19–01SEP02–1/1 Diagnostics NOTE: The following are possible causes: • Defective left (S31) or right (S23) remote control switch. • Defective line connection between the remote control switch and the basic control unit. Additional references: • General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). • “Replacing the Rockshaft’s Remote Control Switch”, (Section 40, Group 25 in the Repair manual). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-105 6020 to 6920S tractors 022204 PN=233 211 BCU ,105 BCU Diagnostic Trouble Codes 2 Check left remote control switch 2.1 OK: GO TO 3. Access address BCU 112: NOT OK: GO TO: • Circuit/harness test for left remote control switch (S68). • Circuit/harness test for left remote control switch (S68) - SE tractors. BCU 112 –– Raise Status, Left Remote Control Switch (S68)—Specification Switch in neutral position:—Status ............................................................................. 010 Switch in raise position:—Status ................................................................................. 001 211 BCU ,106 2.2 Access address BCU 114: BCU 114 –– Lower Status, Left Remote Control Switch (S68)—Specification Switch in neutral position:—Status ............................................................................. 010 Switch in lower position:—Status ................................................................................ 001 – – –1/1 3 Check right remote control switch OK: • Diagnosis completed. 3.1 Access address BCU 113: BCU 113 –– Raise Status, Right Remote Control Switch (S23)—Specification Switch in neutral position:—Status ............................................................................. 010 Switch in raise position:—Status ................................................................................. 001 • Type of error indicates a loose contact. - GO TO: Circuit/harness test for right remote control switch (S23). 3.2 Access address BCU 115: BCU 115 –– Lower Status, Right Remote Control Switch (S23)—Specification Switch in neutral position:—Status ............................................................................. 010 Switch in lower position:—Status ................................................................................ 001 - GO TO: • Circuit/harness test for left remote control switch (S68). • Circuit/harness test for left remote control switch (S68) - SE tractors. NOT OK: GO TO: Circuit/harness test for right remote control switch (S23). – – –1/1 TM4726 (01NOV03) 211-BCU-106 6020 to 6920S tractors 022204 PN=234 BCU Diagnostic Trouble Codes BCU 303060.02 — Stepper Motor Deadband Out of Range Diagnostic trouble code BCU 303060.02 is saved when the basic control unit registers an erroneous stepper motor deadband (the play between the adjustment cam of the stepper motor and the raise/lower valve of the hitch valve is out of the valid range). 211 BCU ,107 LX16167,00000AB –19–03APR02–1/1 Diagnostics NOTE: The following are possible causes: • False raise/lower valve setting. • Stepper motor not centered Additional references: • General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BCU-107 6020 to 6920S tractors 022204 PN=235 BCU Diagnostic Trouble Codes 2 “Calibrating the discharge valve” Go through calibration procedure as far as step 8a “ Calibrating the Discharge Valve” . Refer to Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. OK: End the calibration process. 8a - Calibrating the discharge valve NOT OK: If the diagnostic trouble code appears again, GO TO 3. Press the “LOWER” switch briefly, until the hitch starts to go down, then release the switch. 211 BCU ,108 Display: 122:XXXXX (steps of the stepper motor, lowering deadband) When 00000 appears, the discharge valve is calibrated and the value is stored. If not: Center the stepper motor without leaving the calibrating address, and repeat from step 8a until the values are OK (Reference 270-15-110, Checking the Stepper Motor and Hitch Valve). – – –1/1 3 “Calibrating the pressure valve” Go through calibration procedure as far as step 8b “ Calibrating the Pressure Valve” . Refer to Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. OK: End the calibration process. 8b - Calibrating the pressure valve NOT OK: If the figures quoted here are still not obtained: Check the depth to which raising and lowering valves are screwed in (Reference 270-15-132, Hitch Valve — Depth to Which Raising and Lowering Valves are Screwed In). Press the “RAISE” switch briefly, until the hitch starts to rise, then release the switch. Display: 122:XXXXX (steps of the stepper motor, raising deadband) When 00000 appears, the pressure valve is calibrated and the value is stored. If not: Center the stepper motor without leaving the calibrating address, and repeat from step 8a until the values are OK (Reference 270-15-110, Checking the Stepper Motor and Hitch Valve). – – –1/1 TM4726 (01NOV03) 211-BCU-108 6020 to 6920S tractors 022204 PN=236 BCU Diagnostic Trouble Codes BCU 303177.18 — Oil Temperature During Calibration Too Low Diagnostic trouble code BCU 303177.18 is saved when an oil temperature below 40° C (104° F) is registered while the hitch control is being calibrated. A low oil temperature may adversely affect the calibration process. Calibration and Input Addresses, Hitch Control). 211 BCU ,109 NOTE: Heat the hydraulic oil and repeat the calibration (Reference 245-BCU-002, LX16167,00000AC –19–03APR02–1/1 BCU 303251.02 — Left Draft Sender, Disrupted Signal During Calibration Diagnostic trouble code BCU 303251.02 is saved when the basic control unit registers a varying voltage (more than 0.5 volts) at the signal input of the left draft sender. This indicates a fault in the draft sensor’s circuit. LX16167,00000AD –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-109 6020 to 6920S tractors 022204 PN=237 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU ,110 • Defective draft sender B20. • Defective line connection between draft sender (B20) and basic control unit: – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 885). Additional references: • General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). • Reference 245-BCU-002 , Calibration and Input Addresses, Hitch Control. – – –1/1 1 Check Left Draft Sender Check the circuit of the left draft sender (B20), refer to the diagnostic code procedures BCU 303051.04 –– Left Draft Sender, Signal Voltage Too Low and repeat the calibration. OK: Diagnosis completed. NOT OK: If diagnostic trouble code BCU 303251.02 reoccurs after the calibration and the circuit of the left draft sender (B20) is OK: Replace the draft sender and repeat the calibration. – – –1/1 TM4726 (01NOV03) 211-BCU-110 6020 to 6920S tractors 022204 PN=238 BCU Diagnostic Trouble Codes BCU 303251.03 — Left Draft Sender, Signal Voltage Too High During Calibration Diagnostic trouble code BCU 303251.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the left draft sender during the calibration process. This indicates that the draft sensor’s circuit is shorted. NOTE: The following are possible causes: • Left draft sender (B20) is set wrongly or misadjusted. • Defective draft sender B20. • Defective line connection between draft sender (B20) and basic control unit: – Positive lead (cable 873). – Signal lead (cable 885). Perform the procedure for diagnostic trouble code BCU 303051.03 –– Left Draft Sender, Signal Voltage Too High and repeat the calibration. LX16167,00000AE –19–03APR02–1/1 BCU 303251.04 — Left Draft Sender, Signal Voltage Too Low During Calibration Diagnostic trouble code BCU 303251.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the left draft sender during the calibration process. This indicates that the draft sensor’s circuit is open. NOTE: The following are possible causes: • Left draft sender (B20) is set wrongly or misadjusted. • Defective draft sender B20. • Defective line connection between draft sender (B20) and basic control unit: – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 885). Perform the procedure for diagnostic trouble code BCU 303051.04 –– Left Draft Sender, Signal Voltage Too Low and repeat the calibration. LX16167,00000AF –19–03APR02–1/1 BCU 303252.02 — Right Draft Sender, Disrupted Signal During Calibration Diagnostic trouble code BCU 303252.02 is saved when the basic control unit registers a varying voltage (more than 0.5 volts) at the signal input of the right draft sender. This indicates a fault in the draft sensor’s circuit. LX16167,00000B0 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-111 6020 to 6920S tractors 022204 PN=239 211 BCU ,111 BCU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: 211 BCU ,112 • Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted. • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S). • Defective line connection between draft sender or potentiometer and basic control unit: – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 884). Additional references: • General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References. • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BCU-201, Operation of the Basic Control Unit (Hitch Control). • Reference 245-BCU-002 , Calibration and Input Addresses, Hitch Control. – – –1/1 1 Check Right Draft Sender or Draft Potentiometer Check the circuit of draft sender B19 or draft potentiometer B41, refer to the diagnostic code procedure BCU 303052.04 –– Right Draft Sender, Signal Voltage Too Low and repeat the calibration. OK: Diagnosis completed. NOT OK: If diagnostic trouble code BCU 303252.02 reoccurs after the calibration and the circuit of the right draft sender B19 or draft potentiometer B41 is OK: Replace draft sender/draft potentiometer and repeat the calibration. – – –1/1 TM4726 (01NOV03) 211-BCU-112 6020 to 6920S tractors 022204 PN=240 BCU Diagnostic Trouble Codes BCU 303252.03 — Right Draft Sender, Signal Voltage Too High During Calibration Diagnostic trouble code BCU 303252.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the right draft sender during the calibration process. This indicates that the draft sensor’s circuit is shorted. NOTE: The following are possible causes: • Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted. • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S). • Defective line connection between draft sender or potentiometer and basic control unit: – Positive lead (cable 873). – Signal lead (cable 884). Perform the procedure for diagnostic trouble code BCU 303052.03 –– Right Draft Sender, Signal Voltage Too High and repeat the calibration. LX16167,00000B1 –19–03APR02–1/1 BCU 303252.04 — Right Draft Sender, Signal Voltage Too Low During Calibration Diagnostic trouble code BCU 303252.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the right draft sender during the calibration process. This indicates that the draft sensor’s circuit is open. NOTE: The following are possible causes: • Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted. • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S). • Defective line connection between draft sender or potentiometer and basic control unit: – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 884). Perform the procedure for diagnostic trouble code BCU 303052.04 –– Right Draft Sender, Signal Voltage Too Low and repeat the calibration. LX16167,00000B2 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-113 6020 to 6920S tractors 022204 PN=241 211 BCU ,113 BCU Diagnostic Trouble Codes BCU 303255.03 — Position Sender, Signal Voltage Too High During Calibration 211 BCU ,114 Diagnostic trouble code BCU 303255.03 is saved when the basic control unit measures a voltage over 4.75 volts at the signal input of the position sender potentiometer during the calibration process. This indicates a short circuit in the potentiometer circuit. NOTE: The following are possible causes: • Defective position sender (B21). • Defective line connection between the position sender and the basic control unit (short circuit): – Positive lead (cable 873). – Signal lead (cable 878). Perform the procedure for diagnostic trouble code BCU 303055.03 –– Position Sender, Signal Voltage Too High and repeat the calibration. LX16167,00000B3 –19–03APR02–1/1 BCU 303255.04 — Position Sender, Signal Voltage Too Low During Calibration Diagnostic trouble code BCU 303255.04 is saved when the basic control unit measures a voltage below 0.25 volts at the signal input of the position sender potentiometer during the calibration process. This indicates that the potentiometer’s circuit is open. NOTE: The following are possible causes: • Defective position sender (B21). • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit): – Positive lead (cable 873). – Ground lead (cable 531). – Signal lead (cable 878). Perform the procedure for diagnostic trouble code BCU 303055.04 –– Position Sender, Signal Voltage Too Low and repeat the calibration. LX16167,00000B4 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-114 6020 to 6920S tractors 022204 PN=242 BCU Diagnostic Trouble Codes BCU 303260.16 — Stepper Motor Raising Deadband Above Valid Range During Calibration Diagnostic trouble code BCU 303260.16 is saved when the raising deadband of the stepper motor (play between the adjustment cam of the stepper motor and the raise valve of the hitch valve) detected during calibration is too large. 211 BCU ,115 • False raise valve setting. • Stepper motor not centered Perform the procedure for diagnostic trouble code BCU 303060.02 –– Stepper Motor Deadband Out of Range and repeat the calibration. NOTE: The following are possible causes: LX16167,00000B5 –19–03APR02–1/1 BCU 303260.18 — Stepper Motor Raising Deadband Below Valid Range During Calibration Diagnostic trouble code BCU 303260.18 is saved when the raising deadband of the stepper motor (play between the adjustment cam of the stepper motor and the raise valve of the hitch valve) detected during calibration is too small. • False raise valve setting. • Stepper motor not centered Perform the procedure for diagnostic trouble code BCU 303060.02 –– Stepper Motor Deadband Out of Range and repeat the calibration. NOTE: The following are possible causes: LX16167,00000B6 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-115 6020 to 6920S tractors 022204 PN=243 BCU Diagnostic Trouble Codes BCU 303261.16 — Stepper Motor Lowering Deadband Above Valid Range During Calibration 211 BCU ,116 Diagnostic trouble code BCU 303261.16 is saved when the lowering deadband of the stepper motor (play between the adjustment cam of the stepper motor and the lower valve of the hitch valve) detected during calibration is too large. • False lower valve setting. • Stepper motor not centered Perform the procedure for diagnostic trouble code BCU 303060.02 –– Stepper Motor Deadband Out of Range and repeat the calibration. NOTE: The following are possible causes: LX16167,00000B7 –19–03APR02–1/1 BCU 303261.18 — Stepper Motor Lowering Deadband Below Valid Range During Calibration Diagnostic trouble code BCU 303261.18 is saved when the lowering deadband of the stepper motor (play between the adjustment cam of the stepper motor and the lower valve of the hitch valve) detected during calibration is too small. • False lower valve setting. • Stepper motor not centered Perform the procedure for diagnostic trouble code BCU 303060.02 –– Stepper Motor Deadband Out of Range and repeat the calibration. NOTE: The following are possible causes: LX16167,00000B8 –19–03APR02–1/1 TM4726 (01NOV03) 211-BCU-116 6020 to 6920S tractors 022204 PN=244 Group BIF BIF Diagnostic Trouble Codes BIF 000096.03 — Fuel Gauge Sender, Shorted or Open Circuit Diagnostic trouble code BIF 000096.03 is saved when there is an open or a short circuit to the supply voltage (battery voltage) in the sender circuit. The instrument panel displays an empty tank and the alarm level: “Information” is triggered. 211 BIF 1 LX16167,0000042 –19–01NOV02–1/1 Diagnostics The following are possible causes: • • • • • Defective fuse F04/11. Defective fuel gauge sender B03. Defective/bad ground connection (cable 310) via ground point XGND45 to XGND1. Defective positive lead (cable 320/322). Defective signal lead (cable 353). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 230-20-010, Fuel System Description. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BIF-1 6020 to 6920S tractors 022204 PN=245 BIF Diagnostic Trouble Codes 2 Check fuel level display OK: • Diagnosis completed. 2.1 Fuel level in percent: Access address BIF 31 and compare the displayed fuel tank level with actual level in fuel tank: BIF 31 –– Status, fuel gauge sender (B03) in %—Specification Fuel tank level:—Percentage ............................................................. between 0 and 100 211 BIF 2 • Type of error indicates a loose contact: GO TO 3. NOT OK: Address BIF 31 displays the wrong value: GO TO 2.2. OK: • Diagnosis completed. 2.2 Fuel level in volts: Access address BIF 16: BIF 16 –– Voltage, fuel gauge sender (B03)—Specification Fuel tank level:—Voltage ........................................................ between 0.5 and 4.0 volts • Type of error indicates a loose contact: GO TO: Circuit/harness test for fuel gauge sender (B03) NOT OK: GO TO 2.3 2.3 Check sender supply voltage: OK: GO TO 3. Access address BIF 16: NOT OK: GO TO: Circuit/harness test for fuel gauge sender (B03) BIF 16 –– Voltage, fuel gauge sender (B03)—Specification Sender B03 separated from the wiring harness (at an operating voltage of 12 volts):—Voltage ....................................................................... between 3.0 and 4.0 volts – – –1/1 3 Check fuel gauge sender (B03) Use a multimeter to measure between pin A and C at the fuel gauge sender connector: OK: GO TO: Circuit/harness test for fuel gauge sender (B03) Fuel gauge sending unit (B03)—Specification Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms NOT OK: Replace the sender and repeat the test. – – –1/1 BIF 000096.04 — Fuel Gauge Sender, Grounded Circuit Diagnostic trouble code BIF 000096.04 is saved when there is a short to ground in the sender circuit. The instrument panel displays an empty tank and the alarm level: “Information” is triggered. LX16167,0000043 –19–01NOV02–1/1 TM4726 (01NOV03) 211-BIF-2 6020 to 6920S tractors 022204 PN=246 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective fuel gauge sender B03. • Defective signal lead (grounded circuit at cable 353). 211 BIF 3 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 230-20-010, Fuel System Description. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BIF-3 6020 to 6920S tractors 022204 PN=247 BIF Diagnostic Trouble Codes 2 Check fuel level display OK: • Diagnosis completed. 2.1 Fuel level in percent: Access address BIF 31 and compare the displayed fuel tank level with actual level in fuel tank: BIF 31 –– Status, fuel gauge sender (B03) in %—Specification Fuel tank level:—Percent ................................................................... between 0 and 100 211 BIF 4 • Type of error indicates a loose contact: GO TO 3. NOT OK: Address BIF 31 displays the wrong value: GO TO 2.2. 2.2 Fuel level in volts: OK: GO TO: GO TO 3. Access address BIF 16: NOT OK: GO TO 2.3 BIF 16 –– Voltage, fuel gauge sender (B03)—Specification Fuel tank level:—Voltage ........................................................ between 0.5 and 4.0 volts 2.3 Check sender supply voltage: OK: GO TO 3. Access address BIF 16: NOT OK: GO TO: Circuit/harness test for fuel gauge sender (B03) BIF 16 –– Voltage, fuel gauge sender (B03)—Specification Sender B03 separated from the wiring harness (at an operating voltage of 12 volts):—Voltage ....................................................................... between 3.0 and 4.0 volts – – –1/1 3 Check fuel gauge sender (B03) Use a multimeter to measure between pin A and C at the fuel gauge sender connector: OK: GO TO: Circuit/harness test for fuel gauge sender (B03) Fuel gauge sending unit (B03)—Specification Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms NOT OK: Replace the sender and repeat the test. – – –1/1 BIF 000096.17 — Low Fuel Level Diagnostic trouble code BIF 000096.17 is saved when the instrument panel registers a low fuel level (below 4 % of the maximum capacity). Fill up with fuel. LX16167,0000044 –19–01SEP02–1/1 TM4726 (01NOV03) 211-BIF-4 6020 to 6920S tractors 022204 PN=248 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: • Fuel level in tank too low. • Fuel gauge sender B03 misadjusted. • Defective fuel gauge sender B03. 211 BIF 5 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 230-20-010, Fuel System Description. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 OK: Fill up fuel tank. Check fuel level. NOT OK: Tank shows no low fuel level: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BIF-5 6020 to 6920S tractors 022204 PN=249 BIF Diagnostic Trouble Codes 2 Check fuel tank level 2.1 Fuel level in percent: OK: Diagnosis completed. Access address BIF 31 and compare the displayed fuel tank level with actual level in fuel tank: BIF 31 –– Status, fuel gauge sender (B03) in %—Specification Fuel tank level:—Percent ................................................................... between 0 and 100 211 BIF 6 2.2 Fuel Gauge Sender B03, Test and Adjustment: 1. Testing the sender/pump unit: Fuel gauge sending unit (B03)—Specification Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms NOT OK: Address BIF 31 displays the wrong value: GO TO 2.2. OK: GO TO: Circuit/harness test for fuel gauge sender (B03) NOT OK: Adjust the fuel gauge sender. 2. Sender/pump adjustment: Position the sender/pump unit, to enable the float arm to sit into a well leading away from the pump locating socket in the base of the tank. For exact positioning, use a multimeter. The empty-position Ohm-value, when the sender/pump unit is pressed down against its spring, needs to be 15 to 18 Ohm. The pump socket can be seen from the underside of the tank, showing the position and direction of the sender/pump guide for the sender arm. NOTE: If the engine is running, the fuel gauge sender is connected to the wiring harness and the lever of the sender moves from the "Empty" to the "Full" position, it takes a few minutes before the display indicates the new fuel level. Inside the BIF a delay relay (5 to 10 minutes) is installed. – – –1/1 BIF 000100.00 — Engine Oil Pressure Low Diagnostic trouble code BIF 000100.00 is saved when the instrument panel does not register any engine oil pressure. The sender of the engine oil pressure warning light is open at an engine speed of 700 rpm. The diagnostic code triggers the alarm level: “Stop Engine”. LX16167,0000045 –19–03APR02–1/1 TM4726 (01NOV03) 211-BIF-6 6020 to 6920S tractors 022204 PN=250 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: • Engine oil pressure too low (engine problem). • Defective engine oil pressure sender B04. • Defective signal lead (open circuit at cable 347). 211 BIF 7 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Theory of operation: “Lubrication System Operation”, Base Engine CTM. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Perform a visual inspection of the engine (lubrication system): ❒ ❒ ❒ ❒ Check for oil leaks. Check engine oil level. Check filters. Check for oil leaks (visual signs of damages at the engine), see reference “Check for Head Gasket Failures”, Base Engine CTM. ❒ While the engine is not running, check whether there is an oil film on the coolant (this would indicate malfunctions that require engine repairs, refer to “Preliminary Engine Testing”, Base Engine CTM) OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: Visual inspection does not reveal any problems: GO TO 2. NOT OK: Recondition as required and carry out an operational test. – – –1/1 2 Check Engine Oil Pressure Sender OK: • Diagnosis completed. Access address BIF 13: BIF 13 –– Status, Engine Oil Pressure Sender (B04)—Specification Engine OFF:—Status (pressure) ............................ XX1 (No pressure, Sender is closed) Engine RUNNING:—Status (pressure) ..................... XX0 (Pressure in circuit, Sender is OPEN) • Type of error indicates a loose contact. GO TO: Circuit/Harness test for Engine Oil Pressure Sender (B04). NOT OK: GO TO: Circuit/Harness test for Engine Oil Pressure Sender (B04). – – –1/1 TM4726 (01NOV03) 211-BIF-7 6020 to 6920S tractors 022204 PN=251 BIF Diagnostic Trouble Codes BIF 000107.16 — Engine Air Cleaner Clogged 211 BIF 8 Diagnostic trouble code BIF 000107.16 is saved when the instrument panel registers a restricted engine air cleaner. The sender of the engine air filter control light is closed at an engine speed of 700 rpm. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000046 –19–01NOV02–1/1 Diagnostics The following are possible causes: • Air cleaner clogged. • Defective sender B02 for air cleaner restriction warning light. • Defective signal lead (grounded circuit at cable 351). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 230-20-020, Air Intake System Operation. • “Air Intake and Exhaust System Operation”, Base Engine CTM. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 OK: GO TO 2. Visual inspection of the air cleaning circuit: NOT OK: Recondition as required and carry out an operational test. ❒ Check air filter, and clean or replace elements (See Operator’s Manual for details). ❒ Check condition of air intake hoses. Replace hoses that are cracked, split or otherwise in poor condition. ❒ Check hose clamps for tightness. Replace clamps that cannot be properly tightened. This will help prevent dust from entering the air intake system which could cause serious engine damage. – – –1/1 TM4726 (01NOV03) 211-BIF-8 6020 to 6920S tractors 022204 PN=252 BIF Diagnostic Trouble Codes 2 Checking air cleaner indicator light sender (B02) in diagnostic address BIF 12 Access address BIF 12: OK: Diagnosis completed. BIF 12 –– Status, sender (B02) for air cleaner restriction warning light— Specification Air cleaner restricted:—Status .................................................................................... XX0 Air cleaner not restricted:—Status .............................................................................. XX1 NOT OK: GO TO 3. – – –1/1 3 Testing the air intake system See Reference 230-15-060 , Testing the Air Intake System. OK: GO TO: Circuit/Harness test for air filter indicator light sender (B02). NOT OK: Recondition as needed and repeat the test. – – –1/1 BIF 000110.00 — Coolant Temperature Very High Diagnostic trouble code BIF 000110.00 is saved when the engine coolant temperature is more than 113°C (235°F). This diagnostic trouble code triggers the alarm level: “Stop Engine”. LX16167,0000047 –19–01NOV02–1/1 TM4726 (01NOV03) 211-BIF-9 6020 to 6920S tractors 022204 PN=253 211 BIF 9 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 BIF 10 • • • • • • Low coolant level. Heavy load on the engine. Dirty radiator screen. Broken fan belt. Defective viscous fan drive. Defective coolant temperature sender B08 (erroneous valid/maximum temperature range). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of Components — Summary of References. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Clean dirty cooling system elements and perform a visual inspection of the cooling system: ❒ ❒ ❒ ❒ ❒ Check for leaks. Check engine oil and coolant level. Check filter. Check for visible damage at the radiator, the viscous fan drive and the drive belt. Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: Visual inspection does not reveal any problems: GO TO 2. NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BIF-10 6020 to 6920S tractors 022204 PN=254 BIF Diagnostic Trouble Codes 2 Isolate or identify the cause of the overheating Ask the operator: • • • • How does the machine function? Fault comes along with lack of performance, unusual noise? When does the fault occur? During what type of work does the fault occur? – Fault comes along with unusual noise? – Fault occurs during work with special implement? (Does the implement comply fully with technical specifications?) • Does the tractor comply fully with technical specifications? OK: Internal engine problem is the cause for the problem: GO TO 6. OK: Cooling system problem is the cause for the problem: GO TO 5. NOT OK: Problem/cause cannot be isolated: GO TO 3. – – –1/1 3 Check coolant temperature sender BIF temperature gauge: • Access address BIF 34 and compare the displayed temperature with the actual temperature of the coolant: BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 ECU temperature gauge (only tractors with Level 4 engine control unit/Bosch VP44 injection pump): • Access address ECU 20 and compare the temperature displayed on the BIF display: OK: BIF temperature reading does correspond to actual engine coolant temperature. Check cooling system, GO TO 5. NOT OK: BIF temperature reading does NOT correspond to actual engine coolant temperature: GO TO 4. ECU 20 –– Status, coolant temperature sender (B56) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 – – –1/1 4 Checking coolant temperature sender (B08) in diagnostic address BIF 34 Access address BIF 34: BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 OK: BIF temperature reading does correspond to actual coolant temperature NOT OK: BIF temperature reading does NOT correspond to actual engine coolant temperature: GO TO: Circuit/harness test for coolant temperature sender (B08) – – –1/1 TM4726 (01NOV03) 211-BIF-11 6020 to 6920S tractors 022204 PN=255 211 BIF 11 BIF Diagnostic Trouble Codes 5 Cooling system diagnosis Following items can cause the engine to overheat: • • • • • • 211 BIF 12 • • • • • • • • Loose or broken fan belt. Dirty radiator Low coolant level. Low crankcase oil level Engine overloaded. Defective viscous fan drive, see Reference 230-15-090, Checking the Viscous Fan Drive. Defective radiator cap, see Reference 230-15-070, Testing Cooling System for Leaks. Defective head gasket, see reference “Check for Head Gasket Failures”, Base Engine CTM. Injection pump not correctly timed. Faulty thermostat, see reference “Inspect Thermostat and Test Opening Temperature”, Base Engine CTM Faulty coolant pump, see reference “Inspect, Clean, and Measure Water Pump Parts”, Base Engine CTM. Corroded coolant passages. Improper grade of fuel. Excessive fuel delivery, see reference “Diagnosing Fuel System Malfunctions”, Mechanical Fuel System CTM. OK: Perform engine diagnosis: GO TO 6. NOT OK: Recondition as required and carry out an operational test. – – –1/1 6 Engine diagnosis Perform engine diagnosis, see reference in Base Engine CTM. NOT OK: Recondition as required and carry out an operational test. – – –1/1 BIF 000110.03 — Coolant Temperature Sender, Short or Open Circuit Diagnostic trouble code BIF 000110.03 is saved when the instrument panel registers an unlikely temperature and therefore indicates that there is an open or a short circuit to the supply voltage (battery voltage) in the sender circuit. The coolant temperature indicator is at the extreme right of the red warning zone and the alarm level: “Information” is triggered. LX16167,0000048 –19–01NOV02–1/1 TM4726 (01NOV03) 211-BIF-12 6020 to 6920S tractors 022204 PN=256 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: • • • • Wrong value in input address BIF 36. Defective coolant temperature sender B08. Defective line connection (cable 329 or 050). Defective/bad ground connection via ground point XGND6 to XGND43. 211 BIF 13 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check input address BIF 36 Access address BIF 36: OK: GO TO 3. BIF 36 –– Established parameter (configuration of engine oil pressure and coolant temperature)—Specification Tractors without engine control unit or with Level 1 ECU:—Status .......................................................................................... 000 Tractors with Level 4 ECU (Bosch VP44 injection pump):—Status ............................................................................................. 002 NOT OK: Correct the input. – – –1/1 TM4726 (01NOV03) 211-BIF-13 6020 to 6920S tractors 022204 PN=257 BIF Diagnostic Trouble Codes 3 Check coolant temperature sender 3.1 Coolant temperature in °C: OK: • Diagnosis completed. BIF temperature gauge: • Access address BIF 34 and compare the displayed temperature with the actual temperature of the coolant: 211 BIF 14 BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 ECU temperature gauge (only tractors with Level 4 engine control unit/Bosch VP44 injection pump): • Access address ECU 20 and compare the temperature displayed on the BIF display: • Type of error indicates a loose contact: GO TO: Circuit/harness test for coolant temperature sender (B08) NOT OK: Address BIF 34 displays the wrong value: GO TO 3.2. ECU 20 –– Status, coolant temperature sender (B56) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 3.2 Coolant temperature in volts: OK: GO TO 4. Access address BIF 18: NOT OK: GO TO 3.3 BIF 18 –– Voltage, coolant temperature sender (B08)—Specification Coolant temperature:—Voltage ............................................... between 0.5 and 4.0 volts 3.3 Check sender supply voltage (cable 329): OK: GO TO 4. Access address BIF 18: NOT OK: GO TO: Circuit/harness test for coolant temperature sender (B08) BIF 18 –– Voltage, coolant temperature sender (B08)—Specification Sender B08 separated from the wiring harness (at an operating voltage of 12 volts):—Voltage ....................................................................... between 3.0 and 4.0 volts Use a multimeter to measure between pin A and B at connector X262 (wiring harness W02): Voltage, coolant temperature sender (B08) at connector X262—Specification At a BIF operating voltage of 12 volts:— Voltage .................................................................................... between 3.0 and 4.0 volts – – –1/1 4 Checking coolant temperature sender (B08) in diagnostic address BIF 34 Access address BIF 34: BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 OK: BIF temperature reading does correspond to actual coolant temperature NOT OK: BIF temperature reading does NOT correspond to actual engine coolant temperature: GO TO: Circuit/harness test for coolant temperature sender (B08) – – –1/1 TM4726 (01NOV03) 211-BIF-14 6020 to 6920S tractors 022204 PN=258 BIF Diagnostic Trouble Codes BIF 000110.04 — Coolant Temperature Sender, Short to Ground Diagnostic trouble code BIF 000110.04 is saved when the instrument panel registers an unlikely temperature and therefore indicates that there is a short to ground in the sender circuit. The coolant temperature indicator is at the extreme right of the red warning zone and the alarm level: “Information” is triggered. LX16167,0000049 –19–01NOV02–1/1 Diagnostics The following are possible causes: • Defective coolant temperature sender B08. • Defective line connection (cable 329). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BIF-15 6020 to 6920S tractors 022204 PN=259 211 BIF 15 BIF Diagnostic Trouble Codes 2 Check coolant temperature 2.1 Coolant temperature in °C: OK: • Diagnosis completed. BIF temperature gauge: • Access address BIF 34 and compare the displayed temperature with the actual temperature of the coolant: 211 BIF 16 BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 ECU temperature gauge (only tractors with Level 4 engine control unit/Bosch VP44 injection pump): • Access address ECU 20 and compare the temperature displayed on the BIF display: • Type of error indicates a loose contact: GO TO: Circuit/harness test for coolant temperature sender (B08) NOT OK: Address BIF 34 displays the wrong value: GO TO 2.2. ECU 20 –– Status, coolant temperature sender (B56) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 2.2 Coolant temperature in volts: OK: GO TO 3. Access address BIF 18: NOT OK: GO TO 2.3 BIF 18 –– Voltage, coolant temperature sender (B08)—Specification Coolant temperature:—Voltage ............................................... between 0.5 and 4.0 volts 2.3 Check sender supply voltage (cable 329): OK: GO TO 3. Access address BIF 18: NOT OK: GO TO: Circuit/harness test for coolant temperature sender (B08) BIF 18 –– Voltage, coolant temperature sender (B08)—Specification Sender B08 separated from the wiring harness (at an operating voltage of 12 volts):—Voltage ....................................................................... between 3.0 and 4.0 volts Use a multimeter to measure between pin A and B at connector X262 (wiring harness W02): Voltage, coolant temperature sender (B08) at connector X262—Specification At a BIF operating voltage of 12 volts:— Voltage .................................................................................... between 3.0 and 4.0 volts – – –1/1 3 Checking coolant temperature sender (B08) in diagnostic address BIF 34 Access address BIF 34: BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 OK: BIF temperature reading does correspond to actual coolant temperature NOT OK: BIF temperature reading does NOT correspond to actual engine coolant temperature: GO TO: Circuit/harness test for coolant temperature sender (B08) – – –1/1 TM4726 (01NOV03) 211-BIF-16 6020 to 6920S tractors 022204 PN=260 BIF Diagnostic Trouble Codes BIF 000110.16 — Coolant Temperature High Diagnostic trouble code BIF 000110.16 is saved when the engine coolant temperature is between 110°C (230°F) and 113°C (235°F). This diagnostic trouble code triggers the alarm level: “CAUTION”. 211 BIF 17 LX16167,000004A –19–01SEP03–1/1 Diagnostics The following are possible causes: • • • • • • Heavy load on the engine. Dirty radiator screen. Broken fan belt. Low coolant level. Defective viscous fan drive. Defective coolant temperature sender B08 (erroneous valid/maximum temperature). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of Components — Summary of References. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 TM4726 (01NOV03) 211-BIF-17 6020 to 6920S tractors 022204 PN=261 BIF Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 211 BIF 18 1.2 Clean dirty cooling system elements and perform a visual inspection of the cooling system: ❒ ❒ ❒ ❒ ❒ Check for leaks. Check engine oil and coolant level. Check filter. Check for visible damage at the radiator, the viscous fan drive and the drive belt. Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: Visual inspection does not reveal any problems: GO TO 2. NOT OK: Recondition as required and carry out an operational test. – – –1/1 2 Isolate or identify the cause of the overheating Ask the operator: • • • • How does the machine function? Fault comes along with lack of performance, unusual noise? When does the fault occur? During what type of work does the fault occur? – Fault comes along with unusual noise? – Fault occurs during work with special implement? (Does the implement comply fully with technical specifications?) • Does the tractor comply fully with technical specifications? OK: Internal engine problem is the cause for the problem: GO TO 6. OK: Cooling system problem is the cause for the problem: GO TO 5. NOT OK: Problem/cause cannot be isolated: GO TO 3. – – –1/1 3 Check coolant temperature sender BIF temperature gauge: • Access address BIF 34 and compare the displayed temperature with the actual temperature of the coolant: BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 ECU temperature gauge (only tractors with Level 4 engine control unit/Bosch VP44 injection pump): • Access address ECU 20 and compare the temperature displayed on the BIF display: OK: BIF temperature reading does correspond to actual engine coolant temperature. Check cooling system, GO TO 5. NOT OK: BIF temperature reading does NOT correspond to actual engine coolant temperature: GO TO 4. ECU 20 –– Status, coolant temperature sender (B56) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 – – –1/1 TM4726 (01NOV03) 211-BIF-18 6020 to 6920S tractors 022204 PN=262 BIF Diagnostic Trouble Codes 4 Checking coolant temperature sender (B08) in diagnostic address BIF 34 Access address BIF 34: BIF 34 –– Status, coolant temperature sender (B08) in °C—Specification Coolant temperature:—Temperature (in °C) ............................................................................................... between -040 and +113 OK: If BIF temperature reading does correspond to actual engine coolant temperature, GO TO 5. NOT OK: BIF 211 temperature reading does BIF NOT correspond to actual 19 engine coolant temperature: GO TO: Circuit/harness test for coolant temperature sender (B08) – – –1/1 5 Cooling system diagnosis Following items can cause the engine to overheat: • • • • • • • • • • • • • • Loose or broken fan belt. Dirty radiator Low coolant level. Low crankcase oil level Engine overloaded. Defective viscous fan drive, see Reference 230-15-090, Checking the Viscous Fan Drive. Defective radiator cap, see Reference 230-15-070, Testing Cooling System for Leaks. Defective head gasket, see reference “Check for Head Gasket Failures”, Base Engine CTM. Injection pump not correctly timed. Faulty thermostat, see reference “Inspect Thermostat and Test Opening Temperature”, Base Engine CTM Faulty coolant pump, see reference “Inspect, Clean, and Measure Water Pump Parts”, Base Engine CTM. Corroded coolant passages. Improper grade of fuel. Excessive fuel delivery, see reference “Diagnosing Fuel System Malfunctions”, Mechanical Fuel System CTM. OK: Perform engine diagnosis: GO TO 6. NOT OK: Recondition as required and carry out an operational test. – – –1/1 6 Engine diagnosis Perform engine diagnosis, see reference in Base Engine CTM. NOT OK: Recondition as required and carry out an operational test. – – –1/1 BIF 000126.15 — Hydraulic Oil Filter Dirty Diagnostic code BIF 000126.15 is saved when the hydraulic oil filter is dirty. The first filter alarm level is triggered when the transmission oil temperature is above 28 °C (82 °F), the engine speed over 700 rpm and the differential filter pressure over 350 kPa (3.5 bar; 51 psi) +/- 20 kPa (0.2 bar; 2.9 psi). Change the hydraulic oil filter. This diagnostic trouble code triggers the alarm level: “Information”. LX16167,000004B –19–03APR02–1/1 TM4726 (01NOV03) 211-BIF-19 6020 to 6920S tractors 022204 PN=263 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 BIF 20 • • • • Dirty hydraulic oil filter. Problem in the hydraulic oil filter circuit. Defective hydraulic oil filter B111. Defective signal lead (cable 509). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 255-20-001, PowrQuad , PowrQuad Plus and AutoQuad Transmission—Summary of References • Reference 270-20-001, PFC Hydraulic System — Summary of References. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 OK: GO TO 2. Perform a visual inspection of hydraulic oil filter circuit: NOT OK: Recondition as needed and repeat this test. ❒ Check oil filter for external damage. ❒ Check also condition of hydraulic oil filter hoses: • Replace hoses that are cracked, split or otherwise in poor condition. ❒ Fault occurred after oil service? • Does the oil have the correct viscosity? ❒ Check condition of hydraulic oil and remedy fault if necessary. • Water in oil (milky)? • Filter failure (dirty)? • Metal particles (mechanical failure)? – – –1/1 TM4726 (01NOV03) 211-BIF-20 6020 to 6920S tractors 022204 PN=264 BIF Diagnostic Trouble Codes 2 Check Hydraulic Oil Filter • Replace the hydraulic oil filter. • Operate engine at wide open throttle for 10 - 15 seconds with oil temperature above 40°C (104°F). Filter lamp should stay OFF. OK: Diagnosis completed. Access address BIF 13: NOT OK: Oil temperature above 40°C (104°F): GO TO: BIF 13 –– Status, Hydraulic Oil Filter Sender (B111)—Specification Engine OFF:—Status (Switch OPEN) ......................................................................... X0X Engine ON (switch open = filter clean):— Status .......................................................................................................................... X0X • On tractors with AutoPowr/IVT transmission, Circuit/harness test for restriction warning switch at hydraulic oil filter (B111) (AutoPowr/IVT transmission). • On tractors with PowrQuad and PowrQuad Plus transmissions, Circuit/harness test for restriction warning switch at hydraulic oil filter (B111). IF OK: GO TO 3. – – –1/1 3 Check Hydraulic Oil Filter Circuit Specifications, differential pressure switch for hydraulic oil filter—Specification Restricted filter indicator:—Switch point 1 at a differential pressure of ............................... 350 kPa +/- 20 kPa (3.5 bar +/- 0.2 bar; 51 psi +/- 3psi) Filter restriction indicator:—Switch point 2 at a differential pressure of .......................... 425 kPa +/- 25 kPa (4.5 bar +/- 0.25 bar; 65 psi +/- 4psi) OK: Check hydraulic system. NOT OK: Recondition as required and carry out an operational test. – – –1/1 BIF 000126.16 — Transmission/Hydraulic Oil Filter Dirty Diagnostic trouble code BIF 000126.16 is saved when a filter is dirty: - Tractors with PowrQuad Plus, AutoQuad or AutoQuad Plus transmissions: filter restriction signal from transmission or hydraulic oil filter. - Tractors with AutoPowr/IVT transmission: filter restriction signal from hydraulic oil filter. Replace transmission/hydraulic oil filter. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,000004C –19–01SEP03–1/1 TM4726 (01NOV03) 211-BIF-21 6020 to 6920S tractors 022204 PN=265 211 BIF 21 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 BIF 22 • • • • Dirty hydraulic or transmission oil filter. Problem in the oil filter circuit. Defective hydraulic oil filter sender (B111) or transmission oil filter (B07). Defective signal lead (cable 606). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 255-20-001, PowrQuad , PowrQuad Plus and AutoQuad Transmission—Summary of References • Reference 270-20-001, PFC Hydraulic System — Summary of References. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 OK: GO TO 2. Visual inspection of transmission/hydraulic filter circuit: NOT OK: Recondition as needed and repeat this test. ❒ Check oil filter for external damage. ❒ Check also condition of hydraulic oil filter hoses: • Replace hoses that are cracked, split or otherwise in poor condition. ❒ Fault occurred after oil service? • Does the oil have the correct viscosity? ❒ Check condition of hydraulic oil and remedy fault if necessary. • Water in oil (milky)? • Filter failure (dirty)? • Metal particles (mechanical failure)? – – –1/1 TM4726 (01NOV03) 211-BIF-22 6020 to 6920S tractors 022204 PN=266 BIF Diagnostic Trouble Codes 2 Checking the restriction switch in hydraulic oil filter (B111) in diagnostic addresses BIF 12 and 13 Access address BIF 12: OK: Diagnosis completed. BIF 12 –– Status, restriction switch in hydraulic oil filter (B111)—Specification Filter clogged:—Status (pressure) ............................ X1X (Pressure in circuit, Sender is CLOSED) Filter not clogged:—Status (pressure) ................. X0X (No pressure in circuit, Sender is OPEN) BIF 13 –– Status, oil filter indicator light sender (B07)—Specification Filter clogged:—Status (pressure) ............................ 1XX (Pressure in circuit, Sender is CLOSED) Filter not clogged:—Status (pressure) ................. 0XX (No pressure in circuit, Sender is OPEN) NOT OK: GO TO: • On tractors with AutoPowr/IVT transmission, Circuit/harness test for restriction warning switch at hydraulic oil filter (B111) (AutoPowr/IVT transmission). • On tractors with PowrQuad and PowrQuad Plus transmissions, Circuit/harness test for restriction warning switch at hydraulic oil filter (B111). IF OK: GO TO 3. – – –1/1 3 Checking the oil filter circuit 3.1 - Transmission oil filter circuit: The oil filter relief valve is activated (opened) by a restricted oil filter (increased differential pressure before oil filter opens relief valve and the oil channel to the filter restriction switch B07). Specifications, transmission oil filter—Specification Opening pressure of filter relief valve:— Differential pressure ......................................................... max. 300 kPa (3.0 bar; 44 psi) Closing pressure of pressure switch B07:—Pressure .............................................................. max. 760 kPa (7.6 bar; 110 psi) Opening pressure of pressure switch B07:—Pressure ................................................................ max. 450 kPa (4.5 bar; 65 psi) OK: Check transmission/hydraulic system. NOT OK: Recondition as required and carry out an operational test. 3.2 - Hydraulic oil filter circuit: The increasing differential pressure before the filter directly activates differential pressure switch B111. Specifications, differential pressure switch for hydraulic oil filter—Specification Restricted filter indicator:—Switch point 1 at a differential pressure of ............................... 350 kPa +/- 20 kPa (3.5 bar +/- 0.2 bar; 51 psi +/- 3psi) Filter restriction indicator:—Switch point 2 at a differential pressure of .......................... 425 kPa +/- 25 kPa (4.5 bar +/- 0.25 bar; 65 psi +/- 4psi) – – –1/1 TM4726 (01NOV03) 211-BIF-23 6020 to 6920S tractors 022204 PN=267 211 BIF 23 BIF Diagnostic Trouble Codes BIF 000127.00 — Transmission Oil Pressure Low 211 BIF 24 Diagnostic trouble code BIF 000127.00 is saved when the instrument panel does not register any transmission oil pressure. The sender of the transmission oil pressure warning light is closed at an engine speed of 700 rpm. The diagnostic trouble code triggers the alarm level: “Stop Engine”. LX16167,000004D –19–03APR02–1/1 Diagnostics The following are possible causes: • • • • Filter problem, diagnostic trouble code BIF 000126.15 and/or BIF 000126.16 take priority. Defective transmission oil pressure sender (B31). Defective sender line connection (cable 515 or 310). Transmission oil pressure too low because of defective transmission oil pump, air intake/pressure circuit (check suction screen). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 255-20-001, PowrQuad , PowrQuad Plus and AutoQuad Transmission—Summary of References – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Visual inspection of the transmission circuit: ❒ ❒ ❒ ❒ Check Check Check Check transmission oil level. for leaks. filter. relevant oil tubes and pipes for bends and dents. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and no priority diagnostic codes exist: GO TO 1.2 OK: No visual damage of transmission circuit recognizable: GO TO 2. NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BIF-24 6020 to 6920S tractors 022204 PN=268 BIF Diagnostic Trouble Codes 2 Checking transmission oil pressure 2.1 - Transmission oil pressure at sender B31: OK: • Diagnosis completed. Access address BIF 12: BIF 12 –– Status, transmission oil pressure sender (B31)—Specification Engine OFF (switch closed):—Status ......................................................................... 1XX Engine RUNNING (Switch is opened by pressure):—Status ....................................................................................................... 0XX • Type of error indicates a loose contact: GO TO: Circuit/harness test for transmission oil pressure sender (B31). NOT OK: • Display shows 0XX in address BIF 12 when engine OFF: Check circuit of sender, GO TO: Circuit/harness test for transmission oil pressure sender (B31). • Display shows 1XX in address BIF 12 when engine OFF: GO TO 2.2 2.2 - Transmission enable pressure at sender B105: • Perform the test while the engine is running and range shift lever is in neutral. Access address EPC 13: EPC 13 — Pressure, enable switch (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors OK: Replace transmission oil pressure sender (B31) and repeat the test. NOT OK: GO TO 3. – – –1/1 3 Isolate or identify the cause of the fault Ask the operator: • How does the machine function? • During what type of work does the fault occur? – Shift problem. – PTO, differential lock and MFWD work perfectly? – Fault comes along with unusual noise? – Fault occurs during work with special implement? (Does the implement comply fully with technical specifications?) • Does the tractor comply fully with technical specifications? Carry out a test drive and ask the operator: NOT OK: Fault indicates a problem with the transmission oil circuit: GO TO 4. NOT OK: Error indicates a problem with the PTO, differential lock or FWD: GO TO 5. NOT OK: Problem/cause cannot be isolated: GO TO 4. – – –1/1 TM4726 (01NOV03) 211-BIF-25 6020 to 6920S tractors 022204 PN=269 211 BIF 25 BIF Diagnostic Trouble Codes 4 PowrQuad transmission system check See Reference 255-15-001, PowrQuad Transmission—System Check. For information on test ports, see Reference 255-15-002, PowrQuad Transmission— Test Ports. OK: Perform major system checks in the transmission circuit: GO TO 5. NOT OK: Recondition as required and carry out an operational test. 211 BIF 26 – – –1/1 5 System check for PTO, differential lock and FWD 5.1 - Operational Checks: OK: Diagnosis completed. See Reference 256-10-001, Power Train without Transmission — Operational Check. NOT OK: GO TO 5.2 5.2 - System Checks: OK: Diagnosis completed. See Reference 256-15-001, Drive Systems — System Check. NOT OK: Recondition as required and carry out an operational test. – – –1/1 BIF 000167.16 — D+ Voltage High (Engine Running) Diagnostic trouble code BCU 000167.16 is saved in the following instances: The D+ voltage of the alternator is more than 15.5 volts at an engine speed of more than 800 rpm. The difference between the D+ voltage (pin 25) and the system voltage (pin 14) is more than 2 volts. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,000004E –19–03APR02–1/1 TM4726 (01NOV03) 211-BIF-26 6020 to 6920S tractors 022204 PN=270 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: • • • • Defective alternator G02. Defective battery. High current requirements. Defective D+ voltage line to instrument panel (cable 326/306). 211 BIF 27 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. NOT OK: Recondition as required and carry out an operational test. – – –1/1 2 Check Alternator D+ Voltage and Tractor System Voltage (Battery Voltage) Access address BIF 32: BIF 32 –– Voltage, Alternator D+ Voltage—Specification Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts Access address BCU 32: BCU 32 –– Voltage, system voltage (BCU operating voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts OK: No voltage difference (more than 2 volts) between the display in BIF 32 and BCU 32: • Diagnosis completed. • Type of error indicates a loose contact: GO TO: Circuit/Harness test for alternator D+ voltage (B03) NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-BIF-27 6020 to 6920S tractors 022204 PN=271 BIF Diagnostic Trouble Codes 3 Checking the charging system • Check alternator, refer to "Alternator Checks" Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. 211 BIF 28 OK: Check the electrical connections of the charging system for bad, loose, widened or corroded contacts. NOT OK: Recondition as needed and repeat the test. – – –1/1 BIF 000167.17 — D+ Voltage Too Low (Engine Speed Over 1500 rpm) Diagnostic trouble code BCU 000167.17 is saved if the D+ voltage of the alternator is less than 12.5 volts at an engine speed of more than 1500 rpm. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,000004F –19–03APR02–1/1 Diagnostics The following are possible causes: • Broken or slipping V-belts. • Defective relay for alternator K02/2. – Diagnostic trouble code BCU 302124.31 takes priority. • Defective alternator G02. • Defective battery. • High current requirements. • Defective D+ voltage line to instrument panel (cable 326/306). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 TM4726 (01NOV03) 211-BIF-28 6020 to 6920S tractors 022204 PN=272 BIF Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 1.2 BIF 29 Perform a visual inspection of the alternator and the drive belt. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. ❒ Check ground connections between battery/engine and cab. • Check mounting surfaces for corrosion / paint and loose mounting bolts. NOT OK: Recondition as required and carry out an operational test. – – –1/1 2 Check Alternator D+ Voltage and Tractor System Voltage (Battery Voltage) OK: • Diagnosis completed. Access address BIF 32: BIF 32 –– Voltage, Alternator D+ Voltage—Specification Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts Access address BCU 32: BCU 32 –– Voltage, system voltage (BCU operating voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts • Type of error indicates a loose contact: GO TO: Circuit/Harness test for alternator D+ voltage (B03) NOT OK: GO TO 3. – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks" Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. OK: Check the electrical connections of the charging system for bad, loose, widened or corroded contacts. NOT OK: Recondition as needed and repeat the test. – – –1/1 TM4726 (01NOV03) 211-BIF-29 6020 to 6920S tractors 022204 PN=273 BIF Diagnostic Trouble Codes BIF 000167.18 — D+ Voltage Too Low (Engine Speed Up to 1500 rpm) 211 BIF 30 Diagnostic trouble code BCU 000167.18 is saved if the D+ voltage of the alternator is less than 12.5 volts at an engine speed between 800 rpm and 1500 rpm. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000050 –19–03APR02–1/1 Diagnostics The following are possible causes: • Broken or slipping V-belts. • Defective relay for alternator K02/2. – Diagnostic trouble code BCU 302124.31 takes priority. • Defective alternator G02. • Defective battery. • High current requirements. • Defective D+ voltage line 326/306 to instrument panel. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 Perform a visual inspection of the alternator and the drive belt. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. ❒ Check ground connections between battery/engine and cab. • Check mounting surfaces for corrosion / paint and loose mounting bolts. NOT OK: Recondition as required and carry out an operational test. 211-BIF-30 6020 to 6920S tractors – – –1/1 TM4726 (01NOV03) 022204 PN=274 BIF Diagnostic Trouble Codes 2 Check Alternator D+ Voltage and Tractor System Voltage (Battery Voltage) OK: • Diagnosis completed. Access address BIF 32: BIF 32 –– Voltage, Alternator D+ Voltage—Specification Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts Access address BCU 32: BCU 32 –– Voltage, system voltage (BCU operating voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts • Type of error indicates a loose contact: GO TO: Circuit/Harness test for alternator D+ voltage (B03) NOT OK: GO TO 3. – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks" Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. OK: Check the electrical connections of the charging system for bad, loose, widened or corroded contacts. NOT OK: Recondition as needed and repeat the test. – – –1/1 BIF 000168.16 — System Voltage Too High (Engine Running) Diagnostic trouble code BIF 000168.16 is saved if the system voltage (battery voltage) is more than 15.5 volts at an engine speed of more than 512 rpm. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000051 –19–03APR02–1/1 TM4726 (01NOV03) 211-BIF-31 6020 to 6920S tractors 022204 PN=275 211 BIF 31 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 BIF 32 • Use of a jumper cable to start the vehicle. • Defective battery. • Defective alternator. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2. ❒ Check for visual signs of damage. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. NOT OK: Recondition as required and carry out an operational test. – – –1/1 2 Check system/battery voltage Access address BCU 32: OK: Diagnosis completed. BCU 32 –– Voltage, system voltage (BCU operating voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts NOT OK: GO TO 3. – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks" Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. OK: Check all relevant connectors of the system voltage circuit (BIF operating voltage) for bad, loose, widened or corroded contacts. NOT OK: Recondition as required. – – –1/1 TM4726 (01NOV03) 211-BIF-32 6020 to 6920S tractors 022204 PN=276 BIF Diagnostic Trouble Codes BIF 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm) Diagnostic trouble code BIF 000168.17 is saved if the system voltage (battery voltage) is less than 12.5 volts at an engine speed of more than 1500 rpm. This diagnostic trouble code triggers the alarm level: “CAUTION”. 211 BIF 33 LX16167,0000052 –19–01SEP02–1/1 Diagnostics The following are possible causes: • • • • • Broken or slipping V-belts. Defective alternator G02. Defective battery. High current requirements. Defective line connection between the BIF and the ELX relay/battery. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 OK: GO TO 2. Perform a visual inspection of the battery, the alternator and the drive belt. NOT OK: Recondition as required and carry out an operational test. ❒ Check for visual signs of damage. ❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. ❒ Check ground connections between battery/engine and cab. • Check mounting surfaces for corrosion / paint and loose mounting bolts. – – –1/1 TM4726 (01NOV03) 211-BIF-33 6020 to 6920S tractors 022204 PN=277 BIF Diagnostic Trouble Codes 2 Check system/battery voltage 211 BIF 34 Access address BCU 32: OK: GO TO 4. BCU 32 –– Voltage, system voltage (BCU operating voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts NOT OK: GO TO 3. – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks" Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. OK: Check all relevant connectors of the system voltage circuit (BIF operating voltage) for bad, loose, widened or corroded contacts. NOT OK: Recondition as needed and repeat the test. – – –1/1 4 Check power supply (cables 992 and 050) of basic informator Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Recondition as required and carry out an operational test. For circuit diagram, see: • Reference 240-10-003, SE1 Starting Motor and Charging Circuit (AutoPowr/IVT Transmission). • Reference 240-10A-050, SE1 Starting and Charging Circuit (PowrQuad Plus or AutoQuad Transmission). • Reference 240-10-004, SE2 Basic Informator. For component location and pin arrangement, see: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References – – –1/1 TM4726 (01NOV03) 211-BIF-34 6020 to 6920S tractors 022204 PN=278 BIF Diagnostic Trouble Codes BIF 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm) Diagnostic trouble code BIF 000168.18 is saved if the system voltage (battery voltage) is less than 11.2 volts at an engine speed between 512 rpm and 1500 rpm. This diagnostic trouble code triggers the alarm level: “CAUTION”. 211 BIF 35 LX16167,0000053 –19–01SEP02–1/1 Diagnostics The following are possible causes: • • • • • Broken or slipping V-belts. Defective alternator G02. Defective battery. High current requirements. Defective line connection between the BIF and the ELX relay/battery. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 1.2 OK: GO TO 2. Perform a visual inspection of the battery, the alternator and the drive belt. NOT OK: Recondition as required and carry out an operational test. ❒ Check for visual signs of damage. ❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of slipping. ❒ Check the electrical connections for bad, loose, widened or corroded contacts. ❒ Check ground connections between battery/engine and cab. • Check mounting surfaces for corrosion / paint and loose mounting bolts. – – –1/1 TM4726 (01NOV03) 211-BIF-35 6020 to 6920S tractors 022204 PN=279 BIF Diagnostic Trouble Codes 2 Check system/battery voltage 211 BIF 36 Access address BCU 32: OK: GO TO 4. BCU 32 –– Voltage, system voltage (BCU operating voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle:—Voltage .................................. between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts NOT OK: GO TO 3. – – –1/1 3 Checking the charging system • Check alternator, refer to "Alternator Checks" Section 240, Group 15. • Check battery, refer to "Battery Checks", Section 240, Group 15. OK: Check all relevant connectors of the system voltage circuit (BIF operating voltage) for bad, loose, widened or corroded contacts. NOT OK: Recondition as needed and repeat the test. – – –1/1 4 Check power supply (cables 992 and 050) of basic informator Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Recondition as required and carry out an operational test. For circuit diagram, see: • Reference 240-10-003, SE1 Starting Motor and Charging Circuit (AutoPowr/IVT Transmission). • Reference 240-10A-050, SE1 Starting and Charging Circuit (PowrQuad Plus or AutoQuad Transmission). • Reference 240-10-004, SE2 Basic Informator. For component location and pin arrangement, see: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References – – –1/1 TM4726 (01NOV03) 211-BIF-36 6020 to 6920S tractors 022204 PN=280 BIF Diagnostic Trouble Codes BIF 000177.00 — Transmission Oil Temperature Very High Diagnostic trouble code BIF 000177.00 is saved when the transmission oil temperature is more than 105°C (221°F). This diagnostic trouble code triggers the alarm level: “Stop Engine”. LX16167,0000054 –19–01SEP03–1/1 Diagnostics The following are possible causes: • • • • • Heavy hydraulic load. Low hydraulic oil level. Restricted filter. Restricted oil cooler line. Defective transmission oil temperature sender B60 (erroneous valid/maximum temperature range). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of Components — Summary of References. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 255-20-001, PowrQuad , PowrQuad Plus and AutoQuad Transmission—Summary of References • Reference 270-20-001, PFC Hydraulic System — Summary of References. – – –1/1 TM4726 (01NOV03) 211-BIF-37 6020 to 6920S tractors 022204 PN=281 211 BIF 37 BIF Diagnostic Trouble Codes 1 Preliminary tests 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 211 BIF 38 1.2 Perform a visual inspection of the transmission/hydraulic system: ❒ ❒ ❒ ❒ ❒ ❒ Check Check Check Check Check Check Drive. ❒ Check ❒ Check and clean side panels, front cover and screens (if equipped). transmission oil level. for leaks. filter. relevant oil tubes and pipes for bends. the viscous fan drive: see Reference 230-15-090, Checking the Viscous Fan OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2 OK: No visual damage of cooling system recognizable: GO TO 2. NOT OK: Recondition as required and carry out an operational test. drive belts. for signs of damage at the oil cooling system. – – –1/1 2 Isolate or identify the cause of the overheating Ask the operator: • How does the machine function? • When does the fault occur? • During what type of work does the fault occur? – Fault comes along with unusual noise? – Fault occurs during work with special implement? (Does the implement comply fully with technical specifications?) • Does the tractor comply fully with technical specifications? • Does the BIF temperature reading correspond to the actual transmission oil temperature? OK: Problem identified in hydraulic circuit: GO TO 7. OK: Problem identified in brake circuit: GO TO 8. OK: Problem identified in the transmission circuit: GO TO 6. NOT OK: Problem (cause) cannot be identified: GO TO 5. NOT OK: Temperature reading of BIF does not correspond to actual transmission oil temperature: GO TO 3. – – –1/1 3 Checking the temperature of the transmission oil Access address BIF 33 and compare the displayed temperature with the actual temperature of the transmission oil: BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 OK: BIF temperature reading is equivalent to actual transmission temperature: Perform operational checks, GO TO 5. NOT OK: BIF temperature reading is NOT equivalent to actual transmission temperature: GO TO 4. – – –1/1 TM4726 (01NOV03) 211-BIF-38 6020 to 6920S tractors 022204 PN=282 BIF Diagnostic Trouble Codes 4 Checking hydraulic oil temperature sender (B60) in diagnostic address BIF 33 Access address BIF 33: OK: Diagnosis completed. BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 NOT OK: Address BIF 33 displays the wrong value. GO TO: Circuit/harness 211 test for hydraulic oil BIF temperature sender 39 (B60). – – –1/1 5 Operational checks Isolate or identify the cause of the overheating: for hydraulic/transmission • Reference 255-10-001, PowrQuad Transmission — Operational Check. system • Reference 270-10-010, Hydraulic System Load Check. • Reference 270-10-020, Hitch Control - Operational Check. • Reference 270-10-040, SCV - Operational Checks. OK: No problem identified during check: Perform system checks GO TO 6. NOT OK: Problem in the transmission circuit: GO TO 6. NOT OK: Problem identified in the hydraulic circuit: GO TO 7. – – –1/1 6 PowrQuad transmission system check See Reference 255-15-001, PowrQuad Transmission—System Check. OK: GO TO 7. For information on test ports, see Reference 255-15-002, PowrQuad Transmission— Test Ports. NOT OK: Recondition as required and carry out an operational test. – – –1/1 7 System check for PFC hydraulic system See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 8. NOT OK: Recondition as required and carry out an operational test. – – –1/1 8 Checking the brake system After a test-drive with extensive checks, check for signs of overheating at the brake housings. OK: Diagnosis completed. See Reference 260-15-001, Steering and Brakes, Tests and Adjustments - Summary of References NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BIF-39 6020 to 6920S tractors 022204 PN=283 BIF Diagnostic Trouble Codes BIF 000177.03 — Transmission Oil Temperature Sender, Shorted or Open Circuit 211 BIF 40 Diagnostic trouble code BIF 000177.03 is saved when the instrument panel registers an unlikely temperature (transmission oil temperature in maximum minus range) and therefore indicates that there is an open or a short circuit to the supply voltage (battery voltage) in the sender circuit. The alarm level: “Information” is triggered. LX16167,0000055 –19–01NOV02–1/1 Diagnostics The following are possible causes: • Defective transmission oil temperature sender B60. • Defective line connection (cable 602 or 050). • Defective/bad ground connection via ground point XGND4 to XGND43. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BIF-40 6020 to 6920S tractors 022204 PN=284 BIF Diagnostic Trouble Codes 2 Check transmission oil temperature display 2.1 Transmission oil temperature in °C: Access address BIF 33 and compare the displayed temperature with the actual temperature of the transmission oil: BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). NOT OK: Address BIF 33 displays the wrong value: GO TO 2.2. 2.2 Transmission oil temperature in volts: Access address BIF 15: OK: GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). BIF 15 –– Voltage, transmission oil temperature sender (B60)—Specification Transmission oil temperature:—Voltage ................................. between 0.5 and 4.0 volts NOT OK: GO TO 2.3 2.3 Check sender supply voltage (cable 602): OK: GO TO 3. Access address BIF 15: NOT OK: GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). BIF 15 –– Voltage, transmission oil temperature sender (B60)—Specification Sender B60 separated from the wiring harness (at an operating voltage of 12 volts):—Voltage ....................................................................... between 3.0 and 4.0 volts Use a multimeter to measure between pins A and B at connector X307 (wiring harness W28): Voltage, transmission oil temperature sender (B60) at Connector X307— Specification At a BIF operating voltage of 12 volts:— Voltage .................................................................................... between 3.0 and 4.0 volts – – –1/1 3 Checking hydraulic oil temperature sender (B60) in diagnostic address BIF 33 Access address BIF 33: OK: Diagnosis completed. BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 NOT OK: Address BIF 33 displays the wrong value. GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). – – –1/1 TM4726 (01NOV03) 211-BIF-41 6020 to 6920S tractors 022204 PN=285 211 BIF 41 BIF Diagnostic Trouble Codes BIF 000177.04 — Transmission Oil Temperature Sender, Grounded Circuit 211 BIF 42 Diagnostic trouble code BIF 000177.04 is saved when the instrument panel registers an unlikely temperature (transmission oil temperature at 125 °C (257 °F) while cold) and therefore indicates that there is a short to ground in the sender circuit. The alarm level: “Information” is triggered. LX18600,0000212 –19–18SEP03–1/1 Diagnostics The following are possible causes: • Defective transmission oil temperature sender B60. • Defective line connection (cable 602). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-BIF-42 6020 to 6920S tractors 022204 PN=286 BIF Diagnostic Trouble Codes 2 Check transmission oil temperature display 2.1 Transmission oil temperature in °C: Access address BIF 33 and compare the displayed temperature with the actual temperature of the transmission oil: BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). NOT OK: Address BIF 33 displays the wrong value: GO TO 2.2. 2.2 Transmission oil temperature in volts: Access address BIF 15: OK: GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). BIF 15 –– Voltage, transmission oil temperature sender (B60)—Specification Transmission oil temperature:—Voltage ................................. between 0.5 and 4.0 volts NOT OK: GO TO 2.3 2.3 Check sender supply voltage (cable 602): OK: GO TO 3. Access address BIF 15: NOT OK: GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). BIF 15 –– Voltage, transmission oil temperature sender (B60)—Specification Sender B60 separated from the wiring harness (at an operating voltage of 12 volts):—Voltage ....................................................................... between 3.0 and 4.0 volts Use a multimeter to measure between pins A and B at connector X307 (wiring harness W28): Voltage, transmission oil temperature sender (B60) at Connector X307— Specification At a BIF operating voltage of 12 volts:— Voltage .................................................................................... between 3.0 and 4.0 volts – – –1/1 3 Checking hydraulic oil temperature sender (B60) in diagnostic address BIF 33 Access address BIF 33: OK: Diagnosis completed. BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 NOT OK: Address BIF 33 displays the wrong value. GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). – – –1/1 TM4726 (01NOV03) 211-BIF-43 6020 to 6920S tractors 022204 PN=287 211 BIF 43 BIF Diagnostic Trouble Codes BIF 000177.16 — Transmission Oil Temperature High 211 BIF 44 Diagnostic trouble code BIF 000177.16 is saved when the transmission oil temperature is between 101°C (214°F) and 105°C (221°F). This diagnostic trouble code triggers the alarm level: “CAUTION”. LX16167,0000057 –19–01SEP03–1/1 Diagnostics The following are possible causes: • • • • • Heavy hydraulic load. Low hydraulic oil level. Restricted filter. Restricted oil cooler line. Defective transmission oil temperature sender B60 (erroneous valid/maximum temperature range). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of Components — Summary of References. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 255-20-001, PowrQuad , PowrQuad Plus and AutoQuad Transmission—Summary of References • Reference 270-20-001, PFC Hydraulic System — Summary of References. – – –1/1 TM4726 (01NOV03) 211-BIF-44 6020 to 6920S tractors 022204 PN=288 BIF Diagnostic Trouble Codes 1 Preliminary tests 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Perform a visual inspection of the transmission/hydraulic system: ❒ ❒ ❒ ❒ ❒ ❒ Check Check Check Check Check Check Drive. ❒ Check ❒ Check and clean side panels, front cover and screens (if equipped). transmission oil level. for leaks. filter. relevant oil tubes and pipes for bends. the viscous fan drive: see Reference 230-15-090, Checking the Viscous Fan OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 1.2 BIF 45 OK: No visual damage of cooling system recognizable: GO TO 2. NOT OK: Recondition as required and carry out an operational test. drive belts. for signs of damage at the oil cooling system. – – –1/1 2 Isolate or identify the cause of the overheating Ask the operator: • How does the machine function? • When does the fault occur? • During what type of work does the fault occur? – Fault comes along with unusual noise? – Fault occurs during work with special implement? (Does the implement comply fully with technical specifications?) • Does the tractor comply fully with technical specifications? • Does the BIF temperature reading correspond to the actual transmission oil temperature? OK: Problem identified in hydraulic circuit: GO TO 7. OK: Problem identified in brake circuit: GO TO 8. OK: Problem identified in the transmission circuit: GO TO 6. NOT OK: Problem (cause) cannot be identified: GO TO 5. NOT OK: Temperature reading of BIF does not correspond to actual transmission oil temperature: GO TO 3. – – –1/1 3 Checking the temperature of the transmission oil Access address BIF 33 and compare the displayed temperature with the actual temperature of the transmission oil: BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 OK: BIF temperature reading is equivalent to actual transmission temperature: Perform operational checks, GO TO 5. NOT OK: BIF temperature reading is NOT equivalent to actual transmission temperature: GO TO 4. – – –1/1 TM4726 (01NOV03) 211-BIF-45 6020 to 6920S tractors 022204 PN=289 BIF Diagnostic Trouble Codes 4 Checking hydraulic oil temperature sender (B60) in diagnostic address BIF 33 Access address BIF 33: OK: Diagnosis completed, GO TO 5. BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification Transmission oil temperature:— Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 211 BIF 46 NOT OK: Address BIF 33 displays the wrong value. GO TO: Circuit/harness test for hydraulic oil temperature sender (B60). – – –1/1 5 Operational checks Isolate or identify the cause of the overheating: for hydraulic/transmission • Reference 255-10-001, PowrQuad Transmission — Operational Check. system • Reference 270-10-010, Hydraulic System Load Check. • Reference 270-10-020, Hitch Control - Operational Check. • Reference 270-10-040, SCV - Operational Checks. OK: No problem identified during check: Perform system checks GO TO 6. NOT OK: Problem in the transmission circuit: GO TO 6. NOT OK: Problem identified in the hydraulic circuit: GO TO 7. – – –1/1 6 PowrQuad transmission system check See Reference 255-15-001, PowrQuad Transmission—System Check. OK: GO TO 7. For information on test ports, see Reference 255-15-002, PowrQuad Transmission— Test Ports. NOT OK: Recondition as required and carry out an operational test. – – –1/1 7 System check for PFC hydraulic system See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 8. NOT OK: Recondition as required and carry out an operational test. – – –1/1 8 Checking the brake system After a test-drive with extensive checks, check for signs of overheating at the brake housings. OK: Diagnosis completed. See Reference 260-15-001, Steering and Brakes, Tests and Adjustments - Summary of References NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-BIF-46 6020 to 6920S tractors 022204 PN=290 BIF Diagnostic Trouble Codes BIF 000186.16 — INFORMATION FOR OPERATOR: Warning, Rear PTO Speed Diagnostic trouble code BIF 000186.16 is intended only to provide information. It appears together with a visual warning (540, 540E or 1000 rpm light and a flashing yellow CAUTION light) whenever the PTO speed exceeds 620 (+/-10). This warning is independent of the selected PTO speed (540, 540E or 1000 rpm). LX16167,0000058 –19–03APR02–1/1 BIF 000190.02 — No Signal From Engine Speed Sender Diagnostic trouble code BIF 000190.02 is saved when no engine speed signal is transmitted to the instrument panel (via the 29 BIT CAN BUS) while the ignition is ON and engine oil pressure exists. This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,0000059 –19–03APR02–1/1 Diagnostics The following are possible causes: • Defective engine speed sender. – Engine speed sender B01 for tractors without engine control unit or with ECU level 1: Diagnostic trouble code BCU 000190.02 takes priority. – Engine speed sender B72 or B74 for tractors with ECU level 4 (Bosch VP44 injection pump): Diagnostic trouble codes ECU 000636.02, ECU 000636.08, ECU 000636.10, ECU 000637.02, ECU 000637.08 and/or ECU 000637.10 take priority. • Defective engine speed sender (B01) line connections (lead 531 or 325). • Defective engine oil pressure sender (BIF erroneously receives an oil pressure signal and expects a speed signal). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions). – – –1/1 TM4726 (01NOV03) 211-BIF-47 6020 to 6920S tractors 022204 PN=291 211 BIF 47 BIF Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 BIF 48 – – –1/1 2 Check Engine Speed Sender Tractors without engine control unit or with Level 1 ECU: OK: GO TO 3. Access address BCU 03: NOT OK: Tractors without engine control unit or with Level 1 ECU: Check engine speed sender, GO TO: Circuit/Harness Test for Engine Speed Sender (B01). • Tractors with Level 4 ECU: Process ECU diagnostic trouble codes/check sender circuit (refer to corresponding CTM). BCU 03 –– Status, Engine Speed Sender (B01)—Specification No signal detected (engine OFF):— Status ....................................................................................................................... X0XX Sender signal detected (engine running):—Status ...................................................................................................... X1XX Tractors with Level 4 ECU (Bosch VP44 injection pump): • Access address ECU 12: ECU 12 –– Speed, Crankshaft Speed Sender (B72)—Specification Engine speed:—rpm ............................................................... between fast and slow idle – – –1/1 3 Check Engine Oil Pressure Access address BIF 13: OK: Diagnosis completed. BIF 13 –– Status, Engine Oil Pressure Sender (B04)—Specification Engine OFF:—Status (pressure) ............................ XX1 (No pressure, Sender is closed) Engine RUNNING:—Status (pressure) ..................... XX0 (Pressure in circuit, Sender is OPEN) NOT OK: GO TO: Circuit/Harness Test for Engine Speed Sender (B01). – – –1/1 TM4726 (01NOV03) 211-BIF-48 6020 to 6920S tractors 022204 PN=292 BIF Diagnostic Trouble Codes BIF 000628.02 — Control Unit, Internal Error Diagnostic trouble code BIF 000628.02 is saved when an error occurred in the memory of the instrument panel. All values in the memory are replaced by the factory default settings. This may result in changes in the way the BiF functions. LX16167,000005A –19–03APR02–1/1 Diagnostics – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (code is regenerated after it has been deleted and the ignition switched ON/OFF): Replace instrument panel (BIF). – – –1/1 BIF 000639.02 — 29-Bit CAN BUS, Open Circuit Diagnostic trouble code BIF 000639.02 is saved when the instrument panel has not received CAN messages for more than 5 seconds although the ignition is on. This indicates an open circuit or a problem in the 29-bit CAN BUS circuit. This diagnostic trouble code does not necessarily have any real meaning. It is often stored by chance when the main switch is turned (ignition ON and OFF). For this reason, diagnosis only needs to be performed if one or more related faults occur in conjunction with this code. LX16167,000005B –19–01SEP02–1/1 TM4726 (01NOV03) 211-BIF-49 6020 to 6920S tractors 022204 PN=293 211 BIF 49 BIF Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 BIF 50 • A general 29-bit CAN BUS problem. • Defective CAN BUS screen: – Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen). – Terminating resistors A14 and/or A15 defective. – Defective screen lines (cable +930 and/or -932). – Voltage supply line (cable 994 and 050) of the screen lines defective. – Defective/bad voltage supply ground connection via ground point XGND4 to XGND43. • Defective 29-bit CAN BUS connection to the instrument panel (cable +934 and/or -935). • Internal problem in the basic informator. • 29-bit CAN BUS malfunction caused by strong electromagnetic influences. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-BIF-200, Basic Informator - Theory of Operation. • Reference 245-20-001, Data BUS Systems — Summary of References. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check 29-bit CAN BUS voltage at service connector Use a multimeter to check the voltage at service plug X571 (W33): OK: GO TO 3. 29-bit CAN BUS voltage (at service connector X571)—Specification Between pin C (cable 934) and pin A (cable 050)—Voltage ................................................................................... 2.5 - 2.9 volts Between pin D (cable 935) and pin A (cable 050)—Voltage ................................................................................... 2.1 - 2.5 volts NOT OK: Check the 29-bit CAN BUS communication lines: GO TO 29-bit CAN BUS Check. – – –1/1 TM4726 (01NOV03) 211-BIF-50 6020 to 6920S tractors 022204 PN=294 BIF Diagnostic Trouble Codes 3 Check 29-bit CAN BUS screen lines (930/932) Disconnect connector X227 at cab roof wiring harness W19 (connector for A14 –– passive 4-pin terminating resistor) and use multimeter to measure: OK: GO TO: 29-bit CAN BUS - Check CAN BUS screen (at connector X227)—Specification Between pin C (cable -930) and pin F (cable +932):—Voltage.......................................................................................... 12 volts NOT OK: • Check fuse F04/13. • If fuse F04/13 is OK: GO TO 4. – – –1/1 4 Check Circuit of 29 CAN BUS Connection to Instrument Panel Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Recondition as required and carry out an operational test. For circuit diagram see: • Reference 240-10-004, SE2-Basic Informator. • Reference 240-10-033, SE22-Bus Terminator And Terminating Resistor For component location and pin arrangement refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 BIF 301141.31 — INFORMATION FOR OPERATOR: Switch Off Worklights While Driving on Road Diagnostic trouble code BIF 301141.31 is intended only to provide information. It is generated if the tractor is driven too fast while the worklights are switched on. This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,000005C –19–03APR02–1/1 TM4726 (01NOV03) 211-BIF-51 6020 to 6920S tractors 022204 PN=295 211 BIF 51 BIF Diagnostic Trouble Codes BIF 301143.31 — INFORMATION FOR OPERATOR: Preheat Time Remaining 211 BIF 52 Diagnostic trouble code BIF 301143.31 is intended only to provide information. It indicates the remaining preheat time. This diagnostic trouble code is not stored in the controller’s error memory. It is intended only as information for the operator LX16167,000005D –19–03APR02–1/1 TM4726 (01NOV03) 211-BIF-52 6020 to 6920S tractors 022204 PN=296 Group ECU ECU Diagnostic Trouble Codes ECU 000028.03 — Cruise Control Potentiometer Input Voltage High 211 ECU 1 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 28 FMI 3 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 28 FMI 3 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-1 LX25546,0000604 –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=297 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 2 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 28 FMI 3 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-2 LX25546,0000604 –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=298 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 3 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: LEVEL 12 ECU - DTC SPN 28 FMI 3 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-3 LX25546,0000604 –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=299 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 4 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000604 –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-4 6020 to 6920S tractors 022204 PN=300 ECU Diagnostic Trouble Codes ECU 000028.04 — Cruise Control Potentiometer Input Voltage Low 211 ECU 5 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 28 FMI 4 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - T18 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-5 LX25546,0000606 –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=301 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 6 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 28 FMI 4 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-6 LX25546,0000606 –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=302 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 7 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: LEVEL 12 ECU - DTC SPN 28 FMI 4 - CRUISE CONTROL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-7 LX25546,0000606 –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=303 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 8 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000606 –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-8 6020 to 6920S tractors 022204 PN=304 ECU Diagnostic Trouble Codes ECU 000029.03 — Hand Throttle Potentiometer Input Voltage High 211 ECU 9 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 29 FMI 3 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - T5 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-9 LX25546,0000607 –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=305 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 10 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 29 FMI 3 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-10 LX25546,0000607 –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=306 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 11 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: LEVEL 12 ECU - DTC SPN 29 FMI 3 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-11 LX25546,0000607 –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=307 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 12 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000607 –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-12 6020 to 6920S tractors 022204 PN=308 ECU Diagnostic Trouble Codes ECU 000029.04 — Hand Throttle Potentiometer Input Voltage Low 211 ECU 13 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 29 FMI 4 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - T6 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-13 LX25546,0000608 –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=309 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 14 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 29 FMI 4 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-14 LX25546,0000608 –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=310 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 15 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: LEVEL 12 ECU - DTC SPN 29 FMI 4 - HAND THROTTLE POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-15 LX25546,0000608 –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=311 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU 16 LX25546,0000608 –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-16 6020 to 6920S tractors 022204 PN=312 ECU Diagnostic Trouble Codes ECU 000084.31 — Vehicle Speed Mismatch Diagnostics 211 ECU 17 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 84 FMI 31 - VEHICLE SPEED MISMATCH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-17 LX25546,0000609 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=313 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 18 LX25546,0000609 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-18 6020 to 6920S tractors 022204 PN=314 ECU Diagnostic Trouble Codes ECU 000091.03 — Accelerator Pedal Potentiometer Input Voltage High 211 ECU 19 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 91 FMI 3 ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - T3 - ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-19 LX25546,000060A –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=315 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 20 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 91 FMI 3 - ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-20 LX25546,000060A –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=316 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 21 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: LEVEL 12 ECU - DTC SPN 91 FMI 3 - ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-21 LX25546,000060A –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=317 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 22 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000060A –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-22 6020 to 6920S tractors 022204 PN=318 ECU Diagnostic Trouble Codes ECU 000091.04 — Accelerator Pedal Potentiometer Input Voltage Low 211 ECU 23 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 91 FMI 4 ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - T4 - ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-23 LX25546,000060B –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=319 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 24 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 91 FMI 4 - ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-24 LX25546,000060B –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=320 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 25 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: LEVEL 12 ECU - DTC SPN 91 FMI 4 - ACCELERATOR PEDAL POTENTIOMETER INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-25 LX25546,000060B –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=321 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 26 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000060B –19–01SEP03–4/4 ECU 000091.07 — Hand Throttle or Accelerator Pedal Not Calibrated Correctly Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 91 FMI 7 - HAND THROTTLE OR ACCELERATOR PEDAL NOT CALIBRATED CORRECTLY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000060C –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-26 6020 to 6920S tractors 022204 PN=322 ECU Diagnostic Trouble Codes ECU 000091.13 — Hand Throttle or Accelerator Pedal, Calibration Interrupted 211 ECU 27 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and Additional References for Level 1 ECU with Delphi (Lucas) DP 201 Pump: See LEVEL 1 ECU - DTC SPN 91 FMI 13 - HAND THROTTLE OR ACCELERATOR PEDAL, CALIBRATION INTERRUPTED in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000060D –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-27 6020 to 6920S tractors 022204 PN=323 ECU Diagnostic Trouble Codes ECU 000094.01 — Fuel Supply Pressure Extremely Low 211 ECU 28 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 94 FMI 1 - FUEL SUPPLY PRESSURE EXTREMELY LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000060E –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-28 6020 to 6920S tractors 022204 PN=324 ECU Diagnostic Trouble Codes ECU 000094.03 — Fuel Supply Pressure Input Voltage High 211 ECU 29 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 94 FMI 3 - FUEL SUPPLY PRESSURE INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 94 FMI 3 - FUEL SUPPLY PRESSURE INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-29 LX25546,000060F –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=325 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 30 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000060F –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-30 6020 to 6920S tractors 022204 PN=326 ECU Diagnostic Trouble Codes ECU 000094.04 — Fuel Supply Pressure Input Voltage Low 211 ECU 31 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 94 FMI 4 - FUEL SUPPLY PRESSURE INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 94 FMI 4 - FUEL SUPPLY PRESSURE INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-31 LX25546,0000610 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=327 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 32 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,0000610 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-32 6020 to 6920S tractors 022204 PN=328 ECU Diagnostic Trouble Codes ECU 000094.10 — Fuel Rail Pressure Loss Detected 211 ECU 33 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 94 FMI 10 - FUEL RAIL PRESSURE LOSS DETECTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-33 LX25546,0000611 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=329 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 34 LX25546,0000611 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-34 6020 to 6920S tractors 022204 PN=330 ECU Diagnostic Trouble Codes ECU 000094.13 — Fuel Rail Pressure Higher Than Expected 211 ECU 35 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 94 FMI 13 - FUEL RAIL PRESSURE HIGHER THAN EXPECTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-35 LX25546,0000612 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=331 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 36 LX25546,0000612 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-36 6020 to 6920S tractors 022204 PN=332 ECU Diagnostic Trouble Codes ECU 000094.17 — Fuel Rail Pressure Not Developed 211 ECU 37 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: LEVEL 11 ECU - DTC SPN 94 FMI 17 - FUEL RAIL PRESSURE NOT DEVELOPED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-37 LX25546,0000613 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=333 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 38 LX25546,0000613 –19–01SEP03–2/2 ECU 000094.18 — Fuel Supply Pressure Moderately Low Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 94 FMI 18 - FUEL SUPPLY PRESSURE MODERATELY LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000614 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-38 6020 to 6920S tractors 022204 PN=334 ECU Diagnostic Trouble Codes ECU 000097.03 — Input Voltage from Water-in-Fuel Sensor High 211 ECU 39 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 97 FMI 03 - INPUT VOLTAGE FROM WATER-IN-FUEL SENSOR HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-39 LX25546,0000615 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=335 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 40 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000615 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-40 6020 to 6920S tractors 022204 PN=336 ECU Diagnostic Trouble Codes ECU 000097.04 — Input Voltage from Water-in-Fuel Sensor Low 211 ECU 41 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 97 FMI 04 - INPUT VOLTAGE FROM WATER-IN-FUEL SENSOR LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-41 LX25546,0000616 –19–10NOV03–1/2 6020 to 6920S tractors 022204 PN=337 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU 42 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000616 –19–10NOV03–2/2 TM4726 (01NOV03) 211-ECU-42 6020 to 6920S tractors 022204 PN=338 ECU Diagnostic Trouble Codes ECU 000097.16 — Water in Fuel Detected Diagnostics 211 ECU 43 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 97 FMI 16 - WATER IN FUEL DETECTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-43 LX25546,0000617 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=339 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 44 Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 97 FMI 16 - WATER IN FUEL DETECTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000617 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-44 6020 to 6920S tractors 022204 PN=340 ECU Diagnostic Trouble Codes ECU 000100.01 — Engine Oil Pressure Extremely Low 211 ECU 45 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 100 FMI 1 - ENGINE OIL PRESSURE EXTREMELY LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 100 FMI 1 - ENGINE OIL PRESSURE EXTREMELY LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-45 LX25546,0000618 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=341 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 46 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,0000618 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-46 6020 to 6920S tractors 022204 PN=342 ECU Diagnostic Trouble Codes ECU 000100.03 — Engine Oil Pressure Input Voltage High 211 ECU 47 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 100 FMI 3 - ENGINE OIL PRESSURE INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 100 FMI 3 - ENGINE OIL PRESSURE INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-47 LX25546,0000619 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=343 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 48 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,0000619 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-48 6020 to 6920S tractors 022204 PN=344 ECU Diagnostic Trouble Codes ECU 000100.04 — Engine Oil Pressure Input Voltage Low 211 ECU 49 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 100 FMI 4 - ENGINE OIL PRESSURE INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 100 FMI 4 - ENGINE OIL PRESSURE INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-49 LX25546,000061A –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=345 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 50 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000061A –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-50 6020 to 6920S tractors 022204 PN=346 ECU Diagnostic Trouble Codes ECU 000100.18 — Engine Oil Pressure Moderately Low 211 ECU 51 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 100 FMI 18 - ENGINE OIL PRESSURE MODERATELY LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 100 FMI 18 - ENGINE OIL PRESSURE MODERATELY LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-51 LX25546,000061B –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=347 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 52 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000061B –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-52 6020 to 6920S tractors 022204 PN=348 ECU Diagnostic Trouble Codes ECU 000105.03 — Manifold Air Temperature Input Voltage High 211 ECU 53 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 105 FMI 3 - MANIFOLD AIR TEMPERATURE INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-53 LX25546,000061C –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=349 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 54 Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 105 FMI 3 - MANIFOLD AIR TEMPERATURE INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000061C –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-54 6020 to 6920S tractors 022204 PN=350 ECU Diagnostic Trouble Codes ECU 000105.04 — Manifold Air Temperature Input Voltage Low 211 ECU 55 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 105 FMI 4 - MANIFOLD AIR TEMPERATURE INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-55 LX25546,000061D –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=351 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 56 Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 105 FMI 4 - MANIFOLD AIR TEMPERATURE INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000061D –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-56 6020 to 6920S tractors 022204 PN=352 ECU Diagnostic Trouble Codes ECU 000105.16 — Manifold Air Temperature Moderately High 211 ECU 57 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 105 FMI 16 - MANIFOLD AIR TEMPERATURE MODERATELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-57 LX25546,000061E –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=353 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 58 Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 105 FMI 16 - MANIFOLD AIR TEMPERATURE MODERATELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000061E –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-58 6020 to 6920S tractors 022204 PN=354 ECU Diagnostic Trouble Codes ECU 000110.00 — Engine Coolant Temperature Extremely High 211 ECU 59 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 110 FMI 0 - ENGINE COOLANT TEMPERATURE EXTREMELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 110 FMI 0 - ENGINE COOLANT TEMPERATURE EXTREMELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-59 LX25546,000061F –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=355 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 60 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 110 FMI 0 - ENGINE COOLANT TEMPERATURE EXTREMELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-60 LX25546,000061F –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=356 ECU Diagnostic Trouble Codes • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. 211 ECU 61 • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000061F –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-61 6020 to 6920S tractors 022204 PN=357 ECU Diagnostic Trouble Codes ECU 000110.03 — Engine Coolant Temperature Input Voltage High 211 ECU 62 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 110 FMI 3 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 110 FMI 3 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-62 LX25546,0000620 –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=358 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: 211 ECU 63 • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 110 FMI 3 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-63 LX25546,0000620 –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=359 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 64 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 110 FMI 3 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-64 LX25546,0000620 –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=360 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU 65 LX25546,0000620 –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-65 6020 to 6920S tractors 022204 PN=361 ECU Diagnostic Trouble Codes ECU 000110.04 — Engine Coolant Temperature Input Voltage Low 211 ECU 66 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 110 FMI 4 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 110 FMI 4 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-66 LX25546,0000621 –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=362 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: 211 ECU 67 • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 110 FMI 4 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-67 LX25546,0000621 –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=363 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 68 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 110 FMI 4 - ENGINE COOLANT TEMPERATURE INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-68 LX25546,0000621 –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=364 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU 69 LX25546,0000621 –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-69 6020 to 6920S tractors 022204 PN=365 ECU Diagnostic Trouble Codes ECU 000110.15 — Engine Coolant Temperature Slightly High 211 ECU 70 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 110 FMI 15 - ENGINE COOLANT TEMPERATURE SLIGHTLY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 110 FMI 15 - ENGINE COOLANT TEMPERATURE SLIGHTLY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-70 LX25546,0000622 –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=366 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU 71 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 110 FMI 15 - ENGINE COOLANT TEMPERATURE SLIGHTLY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-71 LX25546,0000622 –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=367 ECU Diagnostic Trouble Codes • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. 211 ECU 72 • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000622 –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-72 6020 to 6920S tractors 022204 PN=368 ECU Diagnostic Trouble Codes ECU 000110.16 — Engine Coolant Temperature Moderately High 211 ECU 73 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 110 FMI 16 - ENGINE COOLANT TEMPERATURE MODERATELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 110 FMI 16 - ENGINE COOLANT TEMPERATURE MODERATELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-73 LX25546,0000623 –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=369 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 74 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 110 FMI 16 - ENGINE COOLANT TEMPERATURE MODERATELY HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-74 LX25546,0000623 –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=370 ECU Diagnostic Trouble Codes • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. 211 ECU 75 • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000623 –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-75 6020 to 6920S tractors 022204 PN=371 ECU Diagnostic Trouble Codes ECU 000158.17 — ECU Power Down Error 211 ECU 76 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 158 FMI 17 - ECU POWER DOWN ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 158 FMI 17 - ECU POWER DOWN ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. Continued on next page TM4726 (01NOV03) 211-ECU-76 LX25546,0000626 –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=372 ECU Diagnostic Trouble Codes For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 77 For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 158 FMI 17 - ECU POWER DOWN ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-77 LX25546,0000626 –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=373 ECU Diagnostic Trouble Codes • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: 211 ECU 78 • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000626 –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-78 6020 to 6920S tractors 022204 PN=374 ECU Diagnostic Trouble Codes ECU 000160.02 — Wheel Speed Sensor Input Noise 211 ECU 79 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 160 FMI 2 - WHEEL SPEED SENSOR INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-79 LX25546,0000627 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=375 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 80 Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 160 FMI 2 - WHEEL SPEED SENSOR INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000627 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-80 6020 to 6920S tractors 022204 PN=376 ECU Diagnostic Trouble Codes ECU 000174.00 — Fuel Temperature Extremely High 211 ECU 81 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 174 FMI 0 - FUEL TEMPERATURE EXTREMELY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000628 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-81 6020 to 6920S tractors 022204 PN=377 ECU Diagnostic Trouble Codes ECU 000174.03 — Fuel Temperature Input Voltage High 211 ECU 82 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 174 FMI 3 - FUEL TEMPERATURE INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-82 LX25546,0000629 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=378 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: 211 ECU 83 See LEVEL 12 ECU - DTC SPN 174 FMI 3 - FUEL TEMPERATURE INPUT VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000629 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-83 6020 to 6920S tractors 022204 PN=379 ECU Diagnostic Trouble Codes ECU 000174.04 — Fuel Temperature Input Voltage Low 211 ECU 84 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 174 FMI 4 - FUEL TEMPERATURE INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-84 LX25546,000062A –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=380 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: 211 ECU 85 See LEVEL 12 ECU - DTC SPN 174 FMI 4 - FUEL TEMPERATURE INPUT VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000062A –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-85 6020 to 6920S tractors 022204 PN=381 ECU Diagnostic Trouble Codes ECU 000174.15 — Fuel Temperature Slightly High 211 ECU 86 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 174 FMI 15 - FUEL TEMPERATURE SLIGHTLY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000062B –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-86 6020 to 6920S tractors 022204 PN=382 ECU Diagnostic Trouble Codes ECU 000174.16 — Fuel Temperature Moderately High 211 ECU 87 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 174 FMI 16 - FUEL TEMPERATURE MODERATELY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 174 FMI 16 - FUEL TEMPERATURE MODERATELY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-87 LX25546,000062C –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=383 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 88 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 174 FMI 16 - FUEL TEMPERATURE MODERATELY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-88 LX25546,000062C –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=384 ECU Diagnostic Trouble Codes • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. 211 ECU 89 For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000062C –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-89 6020 to 6920S tractors 022204 PN=385 ECU Diagnostic Trouble Codes ECU 000174.31 — Fuel Temperature Sensor Faulty 211 ECU 90 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 174 FMI 31 - FUEL TEMPERATURE SENSOR FAULTY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000062D –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-90 6020 to 6920S tractors 022204 PN=386 ECU Diagnostic Trouble Codes ECU 000189.00 — Engine Speed Derate Diagnostics 211 ECU 91 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 189 FMI 00 - ENGINE SPEED DERATE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-91 LX25546,000062E –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=387 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU 92 Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 189 FMI 00 - ENGINE SPEED DERATE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000062E –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-92 6020 to 6920S tractors 022204 PN=388 ECU Diagnostic Trouble Codes ECU 000190.00 — Engine Racing Excessively Diagnostics 211 ECU 93 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 190 FMI 0 - ENGINE RACING EXCESSIVELY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 190 FMI 0 - ENGINE RACING EXCESSIVELY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-93 LX25546,000062F –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=389 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU 94 For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 190 FMI 0 - ENGINE RACING EXCESSIVELY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-94 LX25546,000062F –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=390 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU 95 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 190 FMI 0 - ENGINE RACING EXCESSIVELY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-95 LX25546,000062F –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=391 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU 96 LX25546,000062F –19–01SEP03–4/4 ECU 000190.02 — Engine Speed Input Noise Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 190 FMI 2 - ENGINE SPEED INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000630 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-96 6020 to 6920S tractors 022204 PN=392 ECU Diagnostic Trouble Codes ECU 000190.16 — Engine Speed Slightly High 211 ECU 97 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 190 FMI 16 - ENGINE SPEED SLIGHTLY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 190 FMI 16 - ENGINE SPEED SLIGHTLY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-97 LX25546,0000631 –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=393 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU 98 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 190 FMI 16 - ENGINE SPEED SLIGHTLY HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-98 LX25546,0000631 –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=394 ECU Diagnostic Trouble Codes • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. 211 ECU 99 For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000631 –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-99 6020 to 6920S tractors 022204 PN=395 ECU Diagnostic Trouble Codes ECU 000611.03 — Electronic Injector Wiring Shorted To Power Source 211 ECU ,100 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 611 FMI 3 ELECTRONIC INJECTOR WIRING SHORTED TO POWER SOURCE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-100 LX25546,0000632 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=396 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000632 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-101 6020 to 6920S tractors 022204 PN=397 211 ECU ,101 ECU Diagnostic Trouble Codes ECU 000611.04 — Electronic Injector Wiring Shorted To Ground 211 ECU ,102 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 611 FMI 4 ELECTRONIC INJECTOR WIRING SHORTED TO GROUND - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-102 LX25546,0000633 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=398 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000633 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-103 6020 to 6920S tractors 022204 PN=399 211 ECU ,103 ECU Diagnostic Trouble Codes ECU 000620.03 — Sensor Supply 2 Voltage High 211 ECU ,104 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 620 FMI 3 - SENSOR SUPPLY 2 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-104 LX25546,0000634 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=400 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: 211 ECU ,105 See LEVEL 12 ECU - DTC SPN 620 FMI 3 - SENSOR SUPPLY 2 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000634 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-105 6020 to 6920S tractors 022204 PN=401 ECU Diagnostic Trouble Codes ECU 000620.04 — Sensor Supply 2 Voltage Low 211 ECU ,106 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 620 FMI 4 - SENSOR SUPPLY 2 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-106 LX25546,0000635 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=402 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000635 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-107 6020 to 6920S tractors 022204 PN=403 211 ECU ,107 ECU Diagnostic Trouble Codes ECU 000627.01 — Electronic Injector Supply Voltage Problem 211 ECU ,108 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 627 FMI 1 ELECTRONIC INJECTOR SUPPLY VOLTAGE PROBLEM - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-108 LX25546,0000636 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=404 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000636 –19–01SEP03–2/2 ECU 000627.04 — ECU Unswitched Power Missing Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 627 FMI 4 - ECU UNSWITCHED POWER MISSING - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000637 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-109 6020 to 6920S tractors 022204 PN=405 211 ECU ,109 ECU Diagnostic Trouble Codes ECU 000629.13 — ECU Error 211 ECU ,110 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 629 FMI 13 - ECU ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 629 FMI 13 - ECU ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. Continued on next page TM4726 (01NOV03) 211-ECU-110 LX25546,0000638 –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=406 ECU Diagnostic Trouble Codes For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU ,111 For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 629 FMI 13 - ECU ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-111 LX25546,0000638 –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=407 ECU Diagnostic Trouble Codes • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: 211 ECU ,112 • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000638 –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-112 6020 to 6920S tractors 022204 PN=408 ECU Diagnostic Trouble Codes ECU 000629.19 — ECU to Pump Communication Error 211 ECU ,113 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 629 FMI 19 - ECU TO PUMP COMMUNICATION ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000639 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-113 6020 to 6920S tractors 022204 PN=409 ECU Diagnostic Trouble Codes ECU 000632.02 — Fuel Shutoff Error 211 ECU ,114 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 632 FMI 2 - FUEL SHUTOFF ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000063A –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-114 6020 to 6920S tractors 022204 PN=410 ECU Diagnostic Trouble Codes ECU 000632.05 — Fuel Shutoff Non-Functional 211 ECU ,115 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 632 FMI 5 - FUEL SHUTOFF NON-FUNCTIONAL - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000063B –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-115 6020 to 6920S tractors 022204 PN=411 ECU Diagnostic Trouble Codes ECU 000636.02 — Pump Position Sensor Input Noise 211 ECU ,116 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 636 FMI 02 - PUMP POSITION SENSOR INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 636 FMI 02 - PUMP POSITION SENSOR INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-116 LX25546,000063C –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=412 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,117 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000063C –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-117 6020 to 6920S tractors 022204 PN=413 ECU Diagnostic Trouble Codes ECU 000636.08 — Pump Position Sensor Input Missing 211 ECU ,118 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 636 FMI 08 - PUMP POSITION SENSOR INPUT MISSING - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 636 FMI 08 - PUMP POSITION SENSOR INPUT MISSING - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-118 LX25546,000063D –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=414 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,119 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000063D –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-119 6020 to 6920S tractors 022204 PN=415 ECU Diagnostic Trouble Codes ECU 000636.10 — Pump Position Sensor Input Pattern Error 211 ECU ,120 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 636 FMI 10 - PUMP POSITION SENSOR INPUT PATTERN ERROR DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 636 FMI 10 - PUMP POSITION SENSOR INPUT PATTERN ERROR DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-120 LX25546,000063E –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=416 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,121 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000063E –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-121 6020 to 6920S tractors 022204 PN=417 ECU Diagnostic Trouble Codes ECU 000637.02 — Crank Position Input Noise 211 ECU ,122 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 637 FMI 02 - CRANK POSITION INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 637 FMI 02 - CRANK POSITION INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. Continued on next page TM4726 (01NOV03) 211-ECU-122 LX25546,000063F –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=418 ECU Diagnostic Trouble Codes For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). 211 ECU ,123 For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 637 FMI 02 - CRANK POSITION INPUT NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-123 LX25546,000063F –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=419 ECU Diagnostic Trouble Codes • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: 211 ECU ,124 • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,000063F –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-124 6020 to 6920S tractors 022204 PN=420 ECU Diagnostic Trouble Codes ECU 000637.07 — Crank Position/Pump Position Timing Moderately Out of Sync 211 ECU ,125 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 637 FMI 07 - CRANK POSITION/PUMP POSITION TIMING MODERATELY OUT OF SYNC - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-125 LX25546,0000640 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=421 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 211 ECU ,126 LX25546,0000640 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-126 6020 to 6920S tractors 022204 PN=422 ECU Diagnostic Trouble Codes ECU 000637.08 — Crank Position Input Missing 211 ECU ,127 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 637 FMI 08 - CRANK POSITION INPUT MISSING - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 637 FMI 08 - CRANK POSITION INPUT MISSING - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-127 LX25546,0000641 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=423 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU ,128 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,0000641 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-128 6020 to 6920S tractors 022204 PN=424 ECU Diagnostic Trouble Codes ECU 000637.10 — Crank Position Input Pattern Error 211 ECU ,129 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 637 FMI 10 - CRANK POSITION INPUT PATTERN ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 637 FMI 10 - CRANK POSITION INPUT PATTERN ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-129 LX25546,0000642 –19–01SEP03–1/3 6020 to 6920S tractors 022204 PN=425 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. 211 ECU ,130 For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 637 FMI 10 - CRANK POSITION INPUT PATTERN ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-130 LX25546,0000642 –19–01SEP03–2/3 6020 to 6920S tractors 022204 PN=426 ECU Diagnostic Trouble Codes • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. 211 ECU ,131 For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000642 –19–01SEP03–3/3 TM4726 (01NOV03) 211-ECU-131 6020 to 6920S tractors 022204 PN=427 ECU Diagnostic Trouble Codes ECU 000651.05 — Cylinder No. 1 EI Circuit Open 211 ECU ,132 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 651 FMI 5 - CYLINDER NO. 1 EI CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-132 LX25546,0000644 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=428 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000644 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-133 6020 to 6920S tractors 022204 PN=429 211 ECU ,133 ECU Diagnostic Trouble Codes ECU 000651.06 — Cylinder No. 1 EI Circuit Shorted 211 ECU ,134 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 651 FMI 6 - CYLINDER NO. 1 EI CIRCUIT SHORTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-134 LX25546,0000645 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=430 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000645 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-135 6020 to 6920S tractors 022204 PN=431 211 ECU ,135 ECU Diagnostic Trouble Codes ECU 000651.07 — Cylinder No. 1 EI Fuel Delivery Failure 211 ECU ,136 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 651 FMI 7 - CYLINDER NO. 1 EI FUEL DELIVERY FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-136 LX25546,0000646 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=432 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000646 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-137 6020 to 6920S tractors 022204 PN=433 211 ECU ,137 ECU Diagnostic Trouble Codes ECU 000652.05 — Cylinder No. 2 EI Circuit Open 211 ECU ,138 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 652 FMI 5 - CYLINDER NO. 2 EI CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-138 LX25546,0000647 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=434 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000647 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-139 6020 to 6920S tractors 022204 PN=435 211 ECU ,139 ECU Diagnostic Trouble Codes ECU 000652.06 — Cylinder No. 2 EI Circuit Shorted 211 ECU ,140 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 652 FMI 6 - CYLINDER NO. 2 EI CIRCUIT SHORTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-140 LX25546,0000648 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=436 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000648 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-141 6020 to 6920S tractors 022204 PN=437 211 ECU ,141 ECU Diagnostic Trouble Codes ECU 000652.07 — Cylinder No. 2 EI Fuel Delivery Failure 211 ECU ,142 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 652 FMI 7 - CYLINDER NO. 2 EI FUEL DELIVERY FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-142 LX25546,0000649 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=438 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000649 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-143 6020 to 6920S tractors 022204 PN=439 211 ECU ,143 ECU Diagnostic Trouble Codes ECU 000653.05 — Cylinder No. 3 EI Circuit Open 211 ECU ,144 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 653 FMI 5 - CYLINDER NO. 3 EI CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-144 LX25546,000064A –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=440 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,000064A –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-145 6020 to 6920S tractors 022204 PN=441 211 ECU ,145 ECU Diagnostic Trouble Codes ECU 000653.06 — Cylinder No. 3 EI Circuit Shorted 211 ECU ,146 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 653 FMI 6 - CYLINDER NO. 3 EI CIRCUIT SHORTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-146 LX25546,000064B –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=442 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,000064B –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-147 6020 to 6920S tractors 022204 PN=443 211 ECU ,147 ECU Diagnostic Trouble Codes ECU 000653.07 — Cylinder No. 3 EI Fuel Delivery Failure 211 ECU ,148 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 653 FMI 7 - CYLINDER NO. 3 EI FUEL DELIVERY FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-148 LX25546,000064C –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=444 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,000064C –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-149 6020 to 6920S tractors 022204 PN=445 211 ECU ,149 ECU Diagnostic Trouble Codes ECU 000654.05 — Cylinder No. 4 EI Circuit Open 211 ECU ,150 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 654 FMI 5 - CYLINDER NO. 4 EI CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-150 LX25546,000064D –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=446 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,000064D –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-151 6020 to 6920S tractors 022204 PN=447 211 ECU ,151 ECU Diagnostic Trouble Codes ECU 000654.06 — Cylinder No. 4 EI Circuit Shorted 211 ECU ,152 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 654 FMI 6 - CYLINDER NO. 4 EI CIRCUIT SHORTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-152 LX25546,000064E –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=448 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,000064E –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-153 6020 to 6920S tractors 022204 PN=449 211 ECU ,153 ECU Diagnostic Trouble Codes ECU 000654.07 — Cylinder No. 4 EI Fuel Delivery Failure 211 ECU ,154 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 654 FMI 7 - CYLINDER NO. 4 EI FUEL DELIVERY FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-154 LX25546,000064F –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=450 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,000064F –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-155 6020 to 6920S tractors 022204 PN=451 211 ECU ,155 ECU Diagnostic Trouble Codes ECU 000655.05 — Cylinder No. 5 EI Circuit Open 211 ECU ,156 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 655 FMI 5 - CYLINDER NO. 5 EI CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-156 LX25546,0000650 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=452 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000650 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-157 6020 to 6920S tractors 022204 PN=453 211 ECU ,157 ECU Diagnostic Trouble Codes ECU 000655.06 — Cylinder No. 5 EI Circuit Shorted 211 ECU ,158 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 655 FMI 6 - CYLINDER NO. 5 EI CIRCUIT SHORTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-158 LX25546,0000651 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=454 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000651 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-159 6020 to 6920S tractors 022204 PN=455 211 ECU ,159 ECU Diagnostic Trouble Codes ECU 000655.07 — Cylinder No. 5 EI Fuel Delivery Failure 211 ECU ,160 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 655 FMI 7 - CYLINDER NO. 5 EI FUEL DELIVERY FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-160 LX25546,0000652 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=456 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000652 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-161 6020 to 6920S tractors 022204 PN=457 211 ECU ,161 ECU Diagnostic Trouble Codes ECU 000656.05 — Cylinder No. 6 EI Circuit Open 211 ECU ,162 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 656 FMI 5 - CYLINDER NO. 6 EI CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-162 LX25546,0000653 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=458 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000653 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-163 6020 to 6920S tractors 022204 PN=459 211 ECU ,163 ECU Diagnostic Trouble Codes ECU 000656.06 — Cylinder No. 6 EI Circuit Shorted 211 ECU ,164 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 656 FMI 6 - CYLINDER NO. 6 EI CIRCUIT SHORTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-164 LX25546,0000654 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=460 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000654 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-165 6020 to 6920S tractors 022204 PN=461 211 ECU ,165 ECU Diagnostic Trouble Codes ECU 000656.07 — Cylinder No. 6 EI Fuel Delivery Failure 211 ECU ,166 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 656 FMI 7 - CYLINDER NO. 6 EI FUEL DELIVERY FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-166 LX25546,0000655 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=462 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000655 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-167 6020 to 6920S tractors 022204 PN=463 211 ECU ,167 ECU Diagnostic Trouble Codes ECU 000676.03 — Glow Plug Relay Voltage High 211 ECU ,168 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 676 FMI 3 - GLOW PLUG RELAY VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-168 LX25546,0000656 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=464 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000656 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-169 6020 to 6920S tractors 022204 PN=465 211 ECU ,169 ECU Diagnostic Trouble Codes ECU 000676.05 — Glow Plug Relay Voltage Low 211 ECU ,170 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 676 FMI 5 - GLOW PLUG RELAY VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-170 LX25546,0000657 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=466 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000657 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-171 6020 to 6920S tractors 022204 PN=467 211 ECU ,171 ECU Diagnostic Trouble Codes ECU 000729.03 — Inlet Air Heater Signal High 211 ECU ,172 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 729 FMI 3 - INLET AIR HEATER SIGNAL HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 729 FMI 3 - INLET AIR HEATER SIGNAL HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Continued on next page TM4726 (01NOV03) 211-ECU-172 LX25546,0000658 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=468 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,173 • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000658 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-173 6020 to 6920S tractors 022204 PN=469 ECU Diagnostic Trouble Codes ECU 000729.05 — Inlet Air Heater Signal Low 211 ECU ,174 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 729 FMI 5 - INLET AIR HEATER SIGNAL LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 729 FMI 5 - INLET AIR HEATER SIGNAL LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. Continued on next page TM4726 (01NOV03) 211-ECU-174 LX25546,0000659 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=470 ECU Diagnostic Trouble Codes For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. 211 ECU ,175 • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX25546,0000659 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-175 6020 to 6920S tractors 022204 PN=471 ECU Diagnostic Trouble Codes ECU 000810.02 — Calculated Vehicle Speed Input Signal Noise 211 ECU ,176 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 810 FMI 2 CALCULATED VEHICLE SPEED INPUT SIGNAL NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 810 FMI 2 CALCULATED VEHICLE SPEED INPUT SIGNAL NOISE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-176 LX25546,000065A –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=472 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: 211 ECU ,177 • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000065A –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-177 6020 to 6920S tractors 022204 PN=473 ECU Diagnostic Trouble Codes ECU 000898.09 — Engine Speed or Torque Message Invalid 211 ECU ,178 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 898 FMI 9 - ENGINE SPEED OR TORQUE MESSAGE INVALID DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 898 FMI 9 - ENGINE SPEED OR TORQUE MESSAGE INVALID DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-178 LX25546,000065B –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=474 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,179 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX25546,000065B –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-179 6020 to 6920S tractors 022204 PN=475 ECU Diagnostic Trouble Codes ECU 000931.02 — Pump Current Instability 211 ECU ,180 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 931 FMI 2 - PUMP CURRENT INSTABILITY - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000065C –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-180 6020 to 6920S tractors 022204 PN=476 ECU Diagnostic Trouble Codes ECU 000931.03 — Pump Current Feedback Input Voltage High 211 ECU ,181 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 931 FMI 3 - PUMP CURRENT FEEDBACK INPUT VOLTAGE HIGH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000065D –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-181 6020 to 6920S tractors 022204 PN=477 ECU Diagnostic Trouble Codes ECU 000931.04 — Pump Current Feedback Input Voltage Low 211 ECU ,182 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 931 FMI 4 - PUMP CURRENT FEEDBACK INPUT VOLTAGE LOW DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000065E –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-182 6020 to 6920S tractors 022204 PN=478 ECU Diagnostic Trouble Codes ECU 000931.15 — Pump Current Out of Range (Engine OFF) 211 ECU ,183 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 931 FMI 15 - PUMP CURRENT OUT OF RANGE (ENGINE OFF) DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,000065F –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-183 6020 to 6920S tractors 022204 PN=479 ECU Diagnostic Trouble Codes ECU 000931.31 — Pump Current Not Controllable 211 ECU ,184 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 931 FMI 31 - PUMP CURRENT NOT CONTROLLABLE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000660 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-184 6020 to 6920S tractors 022204 PN=480 ECU Diagnostic Trouble Codes ECU 001041.02 — Start Signal Missing Diagnostics 211 ECU ,185 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 1041 FMI 2 - START SIGNAL MISSING - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000661 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-185 6020 to 6920S tractors 022204 PN=481 ECU Diagnostic Trouble Codes ECU 001041.03 — Start Signal Always Active 211 ECU ,186 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 1041 FMI 3 - START SIGNAL ALWAYS ACTIVE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. LX25546,0000662 –19–01SEP03–1/1 ECU 001069.02 — Tire Size Error Diagnostic trouble code ECU 001069.02 is saved when the engine control unit calculates a wheel speed that does not match the available wheel sizes for the relevant model. This diagnostic trouble code triggers the alarm level: “Information”. The engine control unit limits the engine speed to 1950 rpm. LX25546,00003B5 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-186 6020 to 6920S tractors 022204 PN=482 ECU Diagnostic Trouble Codes Diagnostics NOTE: The following are possible causes: • An incorrect input signal at the basic control unit (BCU). • Wheel size does not match manufacturer specifications. • The wrong wheels are installed. 211 ECU ,187 Additional references: • Electrical information: See Reference 210-15-001, General References—Summary. • See Reference 245-BCU-001, Calibration and Input Signal Addresses (Basic Functions). • See Reference 245-BIF-001, Calibration and Input Signal Addresses. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the input signals Check the rolling circumferences in address BCU 56: Access address BCU 56 and check value. For input value refer to: Address BCU056 — Basic Functions, Rolling Circumference, Technical Manual, Section 245, BCU Group. OK: • Wheel size does not match manufacturer specifications. • Wrong wheels were mounted. NOT OK: Modify setting, confirm and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-ECU-187 6020 to 6920S tractors 022204 PN=483 ECU Diagnostic Trouble Codes ECU 001069.09 — Tire Size Invalid 211 ECU ,188 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1069 FMI 9 - TIRE SIZE INVALID - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-188 LX25546,0000666 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=484 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000666 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-189 6020 to 6920S tractors 022204 PN=485 211 ECU ,189 ECU Diagnostic Trouble Codes ECU 001069.31 — Tire Size Error 211 ECU ,190 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1069 FMI 31 - TIRE SIZE ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-190 LX25546,0000667 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=486 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX25546,0000667 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-191 6020 to 6920S tractors 022204 PN=487 211 ECU ,191 ECU Diagnostic Trouble Codes ECU 001076.00 — Pump Control Valve Closure Too Long 211 ECU ,192 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 0 - PUMP CONTROL VALVE CLOSURE TOO LONG DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-192 LX12234,0000FF8 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=488 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU ,193 LX12234,0000FF8 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-193 6020 to 6920S tractors 022204 PN=489 ECU Diagnostic Trouble Codes ECU 001076.01 — Pump Control Valve Closure Too Short 211 ECU ,194 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 01 - PUMP CONTROL VALVE CLOSURE TOO SHORT DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-194 LX12234,0000FF9 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=490 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU ,195 LX12234,0000FF9 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-195 6020 to 6920S tractors 022204 PN=491 ECU Diagnostic Trouble Codes ECU 001076.02 — Pump Detected Defect 211 ECU ,196 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1076 FMI 2 - PUMP DETECTED DEFECT - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0000FFA –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-196 6020 to 6920S tractors 022204 PN=492 ECU Diagnostic Trouble Codes ECU 001076.03 — Pump Solenoid Current High 211 ECU ,197 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 3 - PUMP SOLENOID CURRENT HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-197 LX12234,0000FFB –19–14NOV03–1/2 6020 to 6920S tractors 022204 PN=493 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU ,198 LX12234,0000FFB –19–14NOV03–2/2 TM4726 (01NOV03) 211-ECU-198 6020 to 6920S tractors 022204 PN=494 ECU Diagnostic Trouble Codes ECU 001076.05 — Pump Solenoid Circuit Open 211 ECU ,199 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 5 - PUMP SOLENOID CIRCUIT OPEN - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-199 LX12234,0000FFC –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=495 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU ,200 LX12234,0000FFC –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-200 6020 to 6920S tractors 022204 PN=496 ECU Diagnostic Trouble Codes ECU 001076.06 — Pump Solenoid Circuit Severely Shorted 211 ECU ,201 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 6 - PUMP SOLENOID CIRCUIT SEVERELY SHORTED DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-201 LX12234,0000FFD –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=497 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU ,202 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX12234,0000FFD –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-202 6020 to 6920S tractors 022204 PN=498 ECU Diagnostic Trouble Codes ECU 001076.07 — Pump Control Valve Closure Not Detected 211 ECU ,203 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 7 - PUMP CONTROL VALVE CLOSURE NOT DETECTED DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-203 LX12234,0000FFE –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=499 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU ,204 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX12234,0000FFE –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-204 6020 to 6920S tractors 022204 PN=500 ECU Diagnostic Trouble Codes ECU 001076.10 — Pump Solenoid Circuit Moderately Shorted 211 ECU ,205 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 10 - PUMP SOLENOID CIRCUIT MODERATELY SHORTED DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-205 LX12234,0000FFF –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=501 ECU Diagnostic Trouble Codes • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 211 ECU ,206 • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX12234,0000FFF –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-206 6020 to 6920S tractors 022204 PN=502 ECU Diagnostic Trouble Codes ECU 001076.13 — Current Drop - Time Fault Diagnostics 211 ECU ,207 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1076 FMI 13 CURRENT DROP - TIME FAULT - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-207 LX25546,00005F3 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=503 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References 211 ECU ,208 LX25546,00005F3 –19–01SEP03–2/2 ECU 001077.07 — Attempting to Fuel Without Command Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1077 FMI 7 ATTEMPTING TO FUEL WITHOUT COMMAND DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001003 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-208 6020 to 6920S tractors 022204 PN=504 ECU Diagnostic Trouble Codes ECU 001077.11 — Pump Supply Voltage Out Of Range 211 ECU ,209 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1077 FMI 11 - PUMP SUPPLY VOLTAGE OUT OF RANGE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001004 –19–14NOV03–1/1 TM4726 (01NOV03) 211-ECU-209 6020 to 6920S tractors 022204 PN=505 ECU Diagnostic Trouble Codes ECU 001077.12 — Pump Self-Test Error 211 ECU ,210 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1077 FMI 12 - PUMP SELF-TEST ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001005 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-210 6020 to 6920S tractors 022204 PN=506 ECU Diagnostic Trouble Codes ECU 001077.19 — Communication Error between ECU and Pump Detected 211 ECU ,211 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1077 FMI 19 COMMUNICATION ERROR BETWEEN ECU AND PUMP DETECTED - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001006 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-211 6020 to 6920S tractors 022204 PN=507 ECU Diagnostic Trouble Codes ECU 001077.31 — Pump Initiated Engine Protection 211 ECU ,212 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1077 FMI 31 - PUMP INITIATED ENGINE PROTECTION - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001007 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-212 6020 to 6920S tractors 022204 PN=508 ECU Diagnostic Trouble Codes ECU 001078.07 — ECU/Pump Timing Moderately Out of Sync 211 ECU ,213 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1078 FMI 7 - ECU/PUMP TIMING MODERATELY OUT OF SYNC - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001008 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-213 6020 to 6920S tractors 022204 PN=509 ECU Diagnostic Trouble Codes ECU 001078.11 — ECU/Pump Engine Speed Out of Sync 211 ECU ,214 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1078 FMI 11 - ECU/PUMP ENGINE SPEED OUT OF SYNC - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001009 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-214 6020 to 6920S tractors 022204 PN=510 ECU Diagnostic Trouble Codes ECU 001078.31 — ECU/Pump Timing Extremely Out of Sync 211 ECU ,215 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1078 FMI 31 - ECU/PUMP TIMING EXTREMELY OUT OF SYNC - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,000100A –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-215 6020 to 6920S tractors 022204 PN=511 ECU Diagnostic Trouble Codes ECU 001079.03 — Sensor Supply 1 Voltage High 211 ECU ,216 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 1079 FMI 3 - SENSOR SUPPLY 1 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1079 FMI 3 - SENSOR SUPPLY 1 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-216 LX12234,000100B –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=512 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: 211 ECU ,217 • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1079 FMI 3 - SENSOR SUPPLY 1 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-217 LX12234,000100B –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=513 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU ,218 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1079 FMI 3 - SENSOR SUPPLY 1 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-218 LX12234,000100B –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=514 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX12234,000100B –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-219 6020 to 6920S tractors 022204 PN=515 211 ECU ,219 ECU Diagnostic Trouble Codes ECU 001079.04 — Sensor Supply 1 Voltage Low 211 ECU ,220 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 1 ECU with Delphi (Lucas) DP201 pump: See LEVEL 1 ECU - DTC SPN 1079 FMI 4 - SENSOR SUPPLY 1 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM284. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions) For component location and pin arrangement, see: • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1079 FMI 4 - SENSOR SUPPLY 1 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: Continued on next page TM4726 (01NOV03) 211-ECU-220 LX12234,000100C –19–01SEP03–1/4 6020 to 6920S tractors 022204 PN=516 ECU Diagnostic Trouble Codes • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: 211 ECU ,221 • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1079 FMI 4 - SENSOR SUPPLY 1 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-221 LX12234,000100C –19–01SEP03–2/4 6020 to 6920S tractors 022204 PN=517 ECU Diagnostic Trouble Codes • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 211 ECU ,222 • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 1079 FMI 4 - SENSOR SUPPLY 1 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-222 LX12234,000100C –19–01SEP03–3/4 6020 to 6920S tractors 022204 PN=518 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX12234,000100C –19–01SEP03–4/4 TM4726 (01NOV03) 211-ECU-223 6020 to 6920S tractors 022204 PN=519 211 ECU ,223 ECU Diagnostic Trouble Codes ECU 001080.03 — Sensor Supply 2 Voltage High 211 ECU ,224 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1080 FMI 3 - SENSOR SUPPLY 2 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1080 FMI 3 - SENSOR SUPPLY 2 VOLTAGE HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-224 LX12234,000100D –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=520 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,225 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX12234,000100D –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-225 6020 to 6920S tractors 022204 PN=521 ECU Diagnostic Trouble Codes ECU 001080.04 — Sensor Supply 2 Voltage Low 211 ECU ,226 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1080 FMI 4 - SENSOR SUPPLY 2 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1080 FMI 4 - SENSOR SUPPLY 2 VOLTAGE LOW - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Continued on next page TM4726 (01NOV03) 211-ECU-226 LX12234,000100E –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=522 ECU Diagnostic Trouble Codes Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: 211 ECU ,227 • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) LX12234,000100E –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-227 6020 to 6920S tractors 022204 PN=523 ECU Diagnostic Trouble Codes ECU 001347.03 — Pump Control Valve Current High 211 ECU ,228 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1347 FMI 3 - PUMP CONTROL VALVE CURRENT HIGH - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-228 LX12234,000100F –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=524 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX12234,000100F –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-229 6020 to 6920S tractors 022204 PN=525 211 ECU ,229 ECU Diagnostic Trouble Codes ECU 001347.05 — Pump Control Valve Current Mismatch 211 ECU ,230 Service Code Diagnosis NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1347 FMI 5 - PUMP CONTROL VALVE CURRENT MISMATCH DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-230 LX12234,0001010 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=526 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX12234,0001010 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-231 6020 to 6920S tractors 022204 PN=527 211 ECU ,231 ECU Diagnostic Trouble Codes ECU 001347.07 — Fuel Rail Pressure Control Error 211 ECU ,232 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1347 FMI 7 - FUEL RAIL PRESSURE CONTROL ERROR - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-232 LX12234,0001011 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=528 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. LX12234,0001011 –19–01SEP03–2/2 ECU 001485.02 — Pump Power Relay Fault Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 4 ECU with Bosch VP44 pump: See LEVEL 4 ECU - DTC SPN 1485 FMI 2 - PUMP POWER RELAY FAULT - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM170. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage I Engine to 97/68/EC — Summary of References. LX12234,0001012 –19–01SEP03–1/1 TM4726 (01NOV03) 211-ECU-233 6020 to 6920S tractors 022204 PN=529 211 ECU ,233 ECU Diagnostic Trouble Codes ECU 001569.31 — Fuel Derate 211 ECU ,234 Service Code Diagnosis NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 11 ECU with Denso HPCR: See LEVEL 11 ECU - DTC SPN 1569 FMI 31 - FUEL DERATE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM220. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10-034, SE23B - Electronic Engine Control (PowrQuad Plus, AutoQuad and AutoPowr/IVT transmissions). For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 3987911 — Summary of References. 1 With ECU Level 11 (DENSO HPCR) Continued on next page TM4726 (01NOV03) 211-ECU-234 LX12234,0001013 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=530 ECU Diagnostic Trouble Codes • Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT Transmission from Serial No. 398791 — Summary of References. See LEVEL 12 ECU - DTC SPN 1569 FMI 31 - FUEL DERATE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. 211 ECU ,235 LX12234,0001013 –19–01SEP03–2/2 TM4726 (01NOV03) 211-ECU-235 6020 to 6920S tractors 022204 PN=531 ECU Diagnostic Trouble Codes ECU 002000.06 — Internal ECU Failure 211 ECU ,236 Diagnostics NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. Diagnostics and additional references for Level 12 ECU with Stanadyne DE10 pump: See LEVEL 12 ECU - DTC SPN 2000 FMI 6 - INTERNAL ECU FAILURE - DIAGNOSTIC PROCEDURE in Section 04, Group 160 in CTM331. Electrical information: See Reference 210-15-001, General References—Summary. For information on functional and diagnostic schematics, see: • Reference 240-10A-052, SE23A - Electronic Engine Control (PowrQuad Plus and AutoPowr transmissions), for tractors with cab. • Reference 240-10A-021, SE23 - Electronic Engine Control, for tractors with open operator’s station. • Reference 240-10B-025, SE23 - Electronic Engine Control, for SE tractors. For component location and pin arrangement, see: • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-503, Wiring Harnesses for Tractors with Open Operator’s Station and Stage II Engine to 97/68/EC - Summary of References. • Reference 240-26-504, Wiring Harnesses for SE Tractors with Stage II Engine to 97/68/EC — Summary of References. Continued on next page TM4726 (01NOV03) 211-ECU-236 LX12234,0001014 –19–01SEP03–1/2 6020 to 6920S tractors 022204 PN=532 ECU Diagnostic Trouble Codes • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References LX12234,0001014 –19–01SEP03–2/2 ECU 002000.13 — Security Violation Diagnostic trouble code ECU 002000.13 is saved when the basic control unit sends false/no tractor data to the engine control unit via the CAN BUS. This diagnostic trouble code triggers the alarm level: “CAUTION”. LX25546,00003C7 –19–01SEP03–1/1 Diagnostics NOTE: The following are possible causes: • Incorrect input signal at BCU. • Wrong ECU installed. • Communication problem between BCU and ECU (CAN BUS problem). – If other diagnostic trouble codes are stored by other control units, and these codes indicate a problem with the 29-bit CAN BUS: Diagnostic trouble code BIF 000639.02 takes priority. Additional references: • Electrical information: See Reference 210-15-001, General References—Summary. • See Reference 245-20-001, Data BUS Systems — Summary of References. – – –1/1 TM4726 (01NOV03) 211-ECU-237 6020 to 6920S tractors 022204 PN=533 211 ECU ,237 ECU Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 211 ECU ,238 1.2 OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2. OK: If BIF 000639.02 is not stored, GO TO 2. Are other diagnostic trouble codes stored, indicating a general problem with the 29-bit CAN BUS (BIF 000639.02)? NOT OK: BIF 000639.02 - 29 BIT CAN BUS, open circuit (section 211, group BIF) takes priority. – – –1/1 2 Check the BCU input 2.1 - Check the input for tractor configuration: OK: GO TO 2.2. Access address BCU077. NOT OK: Change the input value in the BCU and delete diagnostic trouble code. Check the inputs: see Address BCU077 — Basic Functions, Tractor Configuration, Section 245, Group BCU in the Technical Manual. 2.2 - Check the input for engine control function: Access address BCU078. Check the inputs: see Address BCU078 — Basic Functions, Engine Control Function, Section 245, Group BCU in the Technical Manual. OK: Wrong ECU installed. Install the correct ECU. NOT OK: Change the input value in the BCU and delete diagnostic trouble code (changes are not adopted until the ignition has been switched off and then switched on again). – – –1/1 TM4726 (01NOV03) 211-ECU-238 6020 to 6920S tractors 022204 PN=534 Group EPC EPC Diagnostic Trouble Codes EPC 000158.04 — System Voltage Too Low Diagnostic trouble code EPC 000158.04 is saved if the operating voltage of the transmission control unit (battery voltage) is less than 9 volts. This diagnostic trouble code triggers the alarm level: “Information”. 211 EPC 1 LX25546,00003C9 –19–01SEP03–1/1 Diagnostics The following are possible causes: • • • • • • Defective battery. Defective alternator G02. Drive belt is defective or slipping. High current requirements. High resistance in wiring harness. Defective lead connection to the transmission control unit (cables 572, 503 and 050). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 1.2. 1.2 OK: GO TO 2. Perform a visual inspection of the alternator, the battery and the drive belt: NOT OK: Recondition as required and carry out an operational test. • Check all components for visible damage. • Check all relevant connectors of the supply circuit for bad, loose, widened or corroded contacts. • Make sure that the drive belt is installed correctly and check for signs of it slipping. • Check ground connections between battery/engine and cab. – Check mounting surfaces for corrosion / paint and loose mounting bolts. – – –1/1 TM4726 (01NOV03) 211-EPC-1 6020 to 6920S tractors 022204 PN=535 EPC Diagnostic Trouble Codes 2 Check system voltage Access address EPC009: OK: Diagnosis completed. EPC009 –– Status, ELX Voltage and Battery Voltage—Specification Ignition ON; engine OFF:—Status .................................................................. XXXX11XX Engine running at low idle (above 512 rpm):—Status .................................................................................................. XXXX11XX 211 EPC 2 NOT OK: GO TO 3. – – –1/1 3 Check system voltage in BCU Access address BCU032. BCU032 –– Voltage, System Voltage (BCU Operating Voltage)—Specification Ignition ON; engine OFF:—Voltage .................................... between 11.2 and 12.7 volts Engine running at low idle (above 512 rpm):—Voltage .................................................................... between 11.2 and 15.4 volts Engine running at 1500 rpm:—Voltage............................... between 12.5 and 15.4 volts OK: Check line connections between ELX relay and EPC control unit for bad, loose, widened or corroded contacts, GO TO 5. NOT OK: GO TO 4. – – –1/1 4 Checking the charging system Check the following components: • Check alternator, refer to "Alternator Checks"; see Technical Manual, Section 240, Group 15. • Check battery, refer to "Battery Checks"; see Technical Manual, Section 240, Group 15. OK: Check all relevant connectors of the system voltage circuit for bad, loose, widened or corroded contacts, GO TO 5. NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-EPC-2 6020 to 6920S tractors 022204 PN=536 EPC Diagnostic Trouble Codes 5 Checking the EPC’s operating voltage circuit (cables 503, 572 and 050) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. Before a detailed circuit check is performed and in the case of occasional circuit problems (loose contacts), all components of the respective circuit must be checked. NOT OK: Recondition as required and carry out an operational test. For circuit diagram, see: • Reference 240-10A-053, SE26A-Transmission Control. • Reference 240-10-003, SE1 - Starting Motor and Charging Circuit For component location and pin arrangement, refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 398791 — Summary of References – – –1/1 EPC 000629.12 — Control Unit, Internal Error Diagnostic trouble code EPC 000629.12 is saved when the transmission control unit recognizes a software problem. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000353 –19–01JUL01–1/1 Diagnostics – – –1/1 TM4726 (01NOV03) 211-EPC-3 6020 to 6920S tractors 022204 PN=537 211 EPC 3 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (code is regenerated after it has been deleted and the ignition switched ON/OFF): Replace transmission control unit (EPC). 211 EPC 4 – – –1/1 EPC 000639.12 — Control Unit, Internal Error Diagnostic trouble code EPC 000639.12 is saved when the transmission control unit recognizes a software problem. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000354 –19–01JUL01–1/1 Diagnostics – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (code is regenerated after it has been deleted and the ignition switched ON/OFF): Replace transmission control unit (EPC). – – –1/1 TM4726 (01NOV03) 211-EPC-4 6020 to 6920S tractors 022204 PN=538 EPC Diagnostic Trouble Codes EPC 000639.13 — 29-bit CAN BUS, High Error Rate Diagnostic trouble code EPC 000639.13 does not necessarily have any real meaning. It is often stored by accident when the main switch (ignition key) is switched on or off too quickly. Pay attention to this diagnostic trouble code only if the transmission is not operating properly. Diagnostic trouble code EPC 000639.13 is saved when the transmission control unit recognizes a high error rate in the incoming CAN BUS messages. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000355 –19–01APR02–1/1 Diagnostics The following are possible causes: • A general 29-bit CAN BUS problem. – If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN BUS: Diagnostic trouble code BIF 000639.02 takes priority. • Defective CAN BUS screen: – Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen). – Terminating resistors A14 and/or A15 defective. – Defective screen lines (cable +930 and/or -932). – Voltage supply line (cable 994 and 050) of the screen lines defective. – Defective/bad voltage supply ground connection via ground point XGND4 to XGND43. • Defective 29-bit CAN BUS connection to the transmission control unit (cable +934 and/or -935). • 29-bit CAN BUS malfunction caused by strong electromagnetic influences. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-20-001, Data BUS Systems — Summary of References. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active (and transmission is operating properly): Diagnosis completed. NOT OK: Diagnostic trouble code is active and transmission is NOT operating properly: Diagnostic trouble code BIF 000639.02 takes priority. – – –1/1 TM4726 (01NOV03) 211-EPC-5 6020 to 6920S tractors 022204 PN=539 211 EPC 5 EPC Diagnostic Trouble Codes EPC 000639.19 — 29-bit CAN BUS, Very High Error Rate 211 EPC 6 Diagnostic trouble code EPC 000639.19 does not necessarily have any real meaning. It is often stored by accident when the main switch (ignition key) is switched on or off too quickly. Pay attention to this diagnostic trouble code only if the transmission is not operating properly. Diagnostic trouble code EPC 000639.19 is saved when the transmission control unit recognizes a very high error rate in the incoming CAN BUS messages. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000356 –19–01APR02–1/1 Diagnostics The following are possible causes: • A general 29-bit CAN BUS problem. – If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN BUS: Diagnostic trouble code BIF 000639.02 takes priority. • Defective CAN BUS screen: – Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen). – Terminating resistors A14 and/or A15 defective. – Defective screen lines (cable +930 and/or -932). – Voltage supply line (cable 994 and 050) of the screen lines defective. – Defective/bad voltage supply ground connection via ground point XGND4 to XGND43. • Defective 29-bit CAN BUS connection to the transmission control unit (cable +934 and/or -935). • 29-bit CAN BUS malfunction caused by strong electromagnetic influences. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-20-001, Data BUS Systems — Summary of References. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active (and transmission is operating properly): Diagnosis completed. NOT OK: Diagnostic trouble code is active and transmission is NOT operating properly: Diagnostic trouble code BIF 000639.02 takes priority. – – –1/1 TM4726 (01NOV03) 211-EPC-6 6020 to 6920S tractors 022204 PN=540 EPC Diagnostic Trouble Codes EPC 306014.02 — Clutch Pedal Potentiometer, Incorrect Voltage Ratio at Channel 1 and 2 Diagnostic trouble code EPC 306014.02 is saved when the transmission control unit recognize a discrepancy between the output signals of the potentiometers (the voltage at channel 1 must be double the value of channel 2). This diagnostic trouble code triggers the alarm level: “CAUTION”. 211 EPC 7 LX25546,0000358 –19–01SEP02–1/1 Diagnostics The following are possible causes: • Defective clutch pedal potentiometer (B65). • A defect at the signal leads of channel 1 or channel 2. – A defective channel 1 produces additional EPC diagnostic trouble codes (EPC 306015.03 or EPC 306016.04 takes priority). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 05). • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 05). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Priority diagnostic trouble codes (EPC 306015.03 or EPC 306016.04) must be processed first. OK: Diagnostic trouble code is not active and no priority diagnostic trouble codes exist: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-7 6020 to 6920S tractors 022204 PN=541 EPC Diagnostic Trouble Codes 2 Checking the clutch pedal potentiometer NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage change while the clutch is actuated indicates a defective potentiometer. OK: • Diagnosis completed. The voltage at channel 1 must be double the voltage of channel 2. • Type of error indicates a loose contact, GO TO: Circuit/harness test for clutch pedal potentiometer (B65); see Technical Manual, section 245, group EPC. 2.1 – Check Channel 1 of the Clutch Pedal Potentiometer: 211 EPC 8 • Access address EPC 12: EPC 12 –– Voltage, channel 1 of the clutch pedal potentiometer (B65)— Specification Clutch pedal declutched:—Minimum voltage ............................................................................... 0.5 volts (display: 0050XXXX) Clutch pedal clutched:—Maximum voltage ............................................................................... 4.5 volts (display: 0450XXXX) 2.2 – Check Channel 2 of the Clutch Pedal Potentiometer: NOT OK: GO TO: Circuit/harness test for clutch pedal potentiometer (B65); see Technical Manual, section 245, group EPC. • Access address EPC 12: EPC 12 –– Voltage, channel 2 of the clutch pedal potentiometer (B65)— Specification Clutch pedal declutched:—Minimum voltage ............................................................................. 0.25 volts (display: XXXX0025) Clutch pedal clutched:—Maximum voltage ............................................................................. 2,25 volts (display: XXXX0225) – – –1/1 EPC 306015.03 — Clutch Pedal Potentiometer, Voltage at Channel 1 Too High Diagnostic trouble code EPC 306015.03 is saved when the basic control unit measures a voltage over 4.7 volts at the signal input of channel 1 of the potentiometer. This indicates that the circuit is shorted. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000359 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-8 6020 to 6920S tractors 022204 PN=542 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective clutch pedal potentiometer (B65). • Short circuit in the voltage supply circuit of the clutch pedal potentiometer (B65). • Short circuit in the signal lead (cable 254) between the clutch pedal potentiometer (B65) and the transmission control unit (EPC). • Defective ground lead (cable 241). 211 EPC 9 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 05). • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 05). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-9 6020 to 6920S tractors 022204 PN=543 EPC Diagnostic Trouble Codes 2 Checking the clutch pedal potentiometer NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage change while the clutch is actuated indicates a defective potentiometer. OK: • Diagnosis completed. Check Channel 1 of the Clutch Pedal Potentiometer: • Type of error indicates a loose contact, GO TO: Circuit/harness test for clutch pedal potentiometer (B65); see Technical Manual, section 245, group EPC. Access address EPC 12: 211 EPC 10 EPC 12 –– Voltage, channel 1 of the clutch pedal potentiometer (B65)— Specification Pedal declutched:—Minimum voltage ............................... 0.5 volts (display: 0050XXXX) Pedal clutched:—Maximum voltage .................................. 4.5 volts (display: 0450XXXX) NOT OK: GO TO: Circuit/harness test for clutch pedal potentiometer (B65); see Technical Manual, section 245, group EPC. – – –1/1 EPC 306016.04 — Clutch Pedal Potentiometer, Voltage at Channel 1 Too Low Diagnostic trouble code EPC 306016.04 is saved when the transmission control unit measures a voltage below 0.3 volts at channel 1 of the potentiometer. This indicates that the circuit is open. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000035A –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-10 6020 to 6920S tractors 022204 PN=544 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective clutch pedal potentiometer (B65). • A general problem with the 5-volt power supply (cable 243) of the clutch pedal potentiometer (B65). • Defective line connection between the clutch pedal potentiometer (B65) and the transmission control unit (EPC): – Supply voltage interrupted (ground and/or positive lead). – Open circuit or circuit shorted to ground at the signal lead (cable 254). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 05). • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 05). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-11 6020 to 6920S tractors 022204 PN=545 211 EPC 11 EPC Diagnostic Trouble Codes 2 Checking the clutch pedal potentiometer NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage change while the clutch is actuated indicates a defective potentiometer. OK: • Diagnosis completed. Check Channel 1 of the Clutch Pedal Potentiometer: • Type of error indicates a loose contact, GO TO: Circuit/harness test for clutch pedal potentiometer (B65); see Technical Manual, section 245, group EPC. Access address EPC 12: 211 EPC 12 EPC 12 –– Voltage, channel 1 of the clutch pedal potentiometer (B65)— Specification Pedal declutched:—Minimum voltage ............................... 0.5 volts (display: 0050XXXX) Pedal clutched:—Maximum voltage .................................. 4.5 volts (display: 0450XXXX) NOT OK: GO TO: Circuit/harness test for clutch pedal potentiometer (B65); see Technical Manual, section 245, group EPC. – – –1/1 EPC 306020.31 — Control Unit, Wrong Input Value Diagnostic trouble code EPC 306020.31 is saved when the transmission control unit registers a false setting/input in the tractor model address. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000035B –19–01APR02–1/1 Diagnostics The following are possible causes: • Wrong input value entered during control unit calibration. – – –1/1 TM4726 (01NOV03) 211-EPC-12 6020 to 6920S tractors 022204 PN=546 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO 211 TO 2. EPC 13 – – –1/1 2 Checking the input value Access address EPC 28: Tractor Tractor Tractor Tractor Tractor Tractor Tractor Tractor model model model model model model model model OK: Diagnosis completed. EPC 28 –– Tractor Model Input Address—Specification 6120—Status ......................................................................................... 6220—Status ......................................................................................... 6320—Status ......................................................................................... 6420—Status ......................................................................................... 6520—Status ......................................................................................... 6620—Status ......................................................................................... 6820—Status ......................................................................................... 6920—Status ......................................................................................... 61 62 63 64 65 66 68 69 NOT OK: Enter prescribed value and delete the diagnostic trouble code. – – –1/1 EPC 306025.31 — Transmission Enable Relay, Circuit Fault Diagnostic trouble code EPC 306025.31 is saved if an open lead or short circuit exists in the detent coil circuit of the transmission enable relay. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000035C –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-13 6020 to 6920S tractors 022204 PN=547 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 14 • Defective transmission enable relay (K09/5). • Defective clutch pedal switch (S72). • Detent coil circuit of the transmission enable relay (K09/5) defective: – Defective positive lead 664 between EPC (transmission control unit) and transmission enable relay (K09/5). – Defective ground lead 560 (pin 24 on connector X483/2) between BCU and transmission enable relay (K09/5). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • Reference 240-25A-010, Fuses and relays. • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 05). • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 05). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Check output signal of transmission enable relay Perform the test only while the engine is running and range-shift lever is in neutral. OK: • Diagnosis completed. Access address EPC 09: EPC 09 –– Status, transmission enable signal (output signal of transmission enable relay K09/5)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Status ........................................................... X00XXXXX Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Status .............................................................................................................. X11XXXXX Reverse drive lever in forward or reverse position and clutch pedal pressed:— Status .............................................................................................................. X00XXXXX • Type of error indicates a loose contact, GO TO: Circuit/harness test for transmission enable relay (K09/5); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-EPC-14 6020 to 6920S tractors 022204 PN=548 EPC Diagnostic Trouble Codes 3 Checking the clutch pedal switch Perform the test only while the engine is running and range-shift lever is in neutral. Access address EPC 09: EPC 09 –– Status, clutch pedal switch (S72)—Specification Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Status .............................................................................................................. 1XXXXXXX Reverse drive lever in forward or reverse position and clutch pedal pressed:— Status .............................................................................................................. 0XXXXXXX OK: Check the circuit of the transmission enable relay, GO TO: Circuit/harness test for transmission enable relay (K09/5); see Technical 211 Manual, Section 245, EPC Group EPC. 15 NOT OK: Check the circuit of the clutch pedal switch, GO TO: Circuit/harness test for clutch pedal switch (S72); see Technical Manual, Section 245, Group EPC. – – –1/1 EPC 306026.31 — Reverse Drive Lever Detent Coil, Circuit Fault Diagnostic trouble code EPC 306026.31 is saved when the transmission control unit registers a fault in the detent coil circuit while the detent coil is active. This indicates that the detent circuit is open or shorted. This diagnostic trouble code does not necessarily mean that the detent coil in the reverse drive lever is responsible for the fault. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000035D –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-15 6020 to 6920S tractors 022204 PN=549 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 16 • Defective detent coil in the reverse drive lever (A47). • Defective/bad ground connection (XGND40). • Circuit fault in the detent coil circuit of the reverse drive lever: – Open lead in the detent coil circuit of the reverse drive lever. – Short circuit in the detent coil circuit of the reverse drive lever. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Doing an operational check on the detent coil Check the detent coil in the reverse drive lever: OK: Diagnosis completed. Proceed as stated below: • • • • Ignition OFF. Reverse drive lever and range shift lever in neutral. Start the engine. 2 seconds after the engine starts, move the reverse drive lever to the forward position or to the reverse position. • The detent coil energizes and the reverse drive lever is held in the position selected (forward or reverse position). NOT OK: GO TO: Circuit/harness test for detent coil in reverse drive lever; see Technical Manual, Section 245, Group EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-16 6020 to 6920S tractors 022204 PN=550 EPC Diagnostic Trouble Codes EPC 306027.31 — Reverse Solenoid, Circuit Fault EPC 306027.31 is saved if there is an open lead or a short circuit in the circuit of the reverse solenoid valve when the solenoid valve is active. This diagnostic trouble code triggers the alarm level: “Information”. 211 EPC 17 LX25546,000035F –19–01SEP02–1/1 Diagnostics The following are possible causes: • Defective reverse solenoid (Y36). • Defective/bad ground connection (XGND46). • Circuit fault in reverse solenoid: – Open lead in reverse solenoid circuit. – Short circuit in reverse solenoid circuit. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-17 6020 to 6920S tractors 022204 PN=551 EPC Diagnostic Trouble Codes 2 Checking the enable pressure OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for reverse solenoid valve (Y36); see Technical Manual, Section 245, Group EPC. NOTE: The transmission control unit (EPC) provides electrical power to the enable proportional solenoid valve (Y38) only if there is no problem in the circuit of the direction solenoid valves (forward and reverse). Perform the test only while the engine is running and range-shift lever is in neutral. 211 EPC 18 Access address EPC 13: EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors NOT OK: GO TO: Circuit/harness test for reverse solenoid valve (Y36); see Technical Manual, Section 245, Group EPC. Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 EPC 306028.31 — Forward Solenoid, Circuit Fault EPC 306028.31 is saved if there is an open lead or a short circuit in the circuit of the forward solenoid valve when the solenoid valve is active. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000360 –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-18 6020 to 6920S tractors 022204 PN=552 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective forward solenoid (Y33). • Defective/bad ground connection (XGND46). • Circuit fault in forward solenoid: – Open lead in forward solenoid circuit. – Short circuit in forward solenoid circuit. Additional references: 211 EPC 19 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-19 6020 to 6920S tractors 022204 PN=553 EPC Diagnostic Trouble Codes 2 Checking the enable pressure OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for forward solenoid valve (Y33); see Technical Manual, Section 245, Group EPC. NOTE: The transmission control unit (EPC) provides electrical power to the enable proportional solenoid valve (Y38) only if there is no problem in the circuit of the direction solenoid valves (forward and reverse). Perform the test only while the engine is running and range-shift lever is in neutral. 211 EPC 20 Access address EPC 13: EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors NOT OK: GO TO: Circuit/harness test for forward solenoid valve (Y33); see Technical Manual, Section 245, Group EPC. Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 EPC 306033.14 — Proportional Enable Solenoid, Circuit Fault EPC 306033.14 is saved if there is an open lead or a short circuit in the circuit of the proportional enable solenoid valve when the solenoid valve is active. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000362 –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-20 6020 to 6920S tractors 022204 PN=554 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective proportional enable solenoid valve (Y38). • Circuit fault in proportional solenoid valve: – Open lead in proportional solenoid valve circuit. – Short circuit in proportional solenoid valve circuit. Additional references: 211 EPC 21 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-21 6020 to 6920S tractors 022204 PN=555 EPC Diagnostic Trouble Codes 2 Check clutch charge pressure 211 EPC 22 OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for enable proportional solenoid valve (Y38); see Technical Manual, Section 245, Group EPC. NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on the position of the clutch pedal and the position of the reverse drive lever. There is only clutch charge pressure if the reverse drive lever is set to the forward or reverse position after a valid engine start (reverse drive lever and range shift lever in neutral) and if the clutch pedal is not actuated. The clutch charge pressure builds up slowly (modulating), depending on the engine speed, until the max. transmission system pressure has been reached. Perform the test only while the engine is running and range-shift lever is in neutral. NOT OK: Circuit/harness test for enable proportional solenoid valve (Y38); see Technical Manual, Section 245, Group EPC. Access address EPC 13: EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 EPC 306034.31 — Proportional Enable Solenoid Valve Opened by Mistake Diagnostic trouble code EPC 306034.31 is saved when the transmission control unit registers via the enable pressure sending unit a pressure above 80 kPa (0.8 bar; 11.6 psi) although the transmission enable relay is not activated. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000363 –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-22 6020 to 6920S tractors 022204 PN=556 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective proportional enable solenoid valve (Y38). • Mechanical defect at proportional enable solenoid valve (Y38). – Sticks in open position. • Circuit fault in proportional enable solenoid valve (Y38). – A circuit problem additionally generates an EPC diagnostic trouble code (EPC 306033.14 takes priority) • Defective enable pressure sending unit (B105). • Circuit fault at the enable pressure sending unit (B105). – A short circuit to battery voltage in the power supply circuit for enable pressure sending unit (B105). – A short circuit to 5-volt or 12-volt in the signal line circuit for enable pressure sending unit (B105). Additional references: 211 EPC 23 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. • “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 10). • “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 10). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Priority diagnostic code EPC 306033.14 must be processed first. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-23 6020 to 6920S tractors 022204 PN=557 EPC Diagnostic Trouble Codes 2 Checking the voltage at the enable pressure sender (B105) • Ignition ON (engine OFF). OK: GO TO 3. • Access address EPC 13: NOT OK: GO TO: Circuit/harness test for enable pressure sending unit (B105); see Technical Manual, Section 245, Group EPC. EPC 13 — Voltage, sending unit for enable pressure (B105)—Specification Ignition ON (engine OFF).—Voltage range ....................................................................... between 0.5 and 0.55 volts (display: 0050XXXX at 0.5 volts) 211 EPC 24 – – –1/1 3 Checking the pressure range of the enable pressure sending unit (B105) NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on the position of the clutch pedal and the position of the reverse drive lever. There is only clutch charge pressure if the reverse drive lever is set to the forward or reverse position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal is not actuated. The clutch charge pressure builds up slowly (modulating), depending on the engine speed, until the max. transmission system pressure has been reached. Perform the test only while the engine is running and range-shift lever is in neutral. Access address EPC 13: EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors OK: Diagnosis completed. NOT OK: Defective proportional enable solenoid valve Y38: • Mechanical defect (sticking in open position). • Electrical defect, GO TO Circuit/harness test for enable proportional solenoid valve (Y38); see Technical Manual, Section 245, Group EPC. Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 TM4726 (01NOV03) 211-EPC-24 6020 to 6920S tractors 022204 PN=558 EPC Diagnostic Trouble Codes EPC 306035.31 — Proportional Enable Solenoid Valve Closed by Mistake Diagnostic trouble code EPC 306035.31 is saved when the transmission control unit registers no pressure via the enable pressure sending unit although the transmission enable relay is activated. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000364 –19–01SEP02–1/1 Diagnostics The following are possible causes: • Defective proportional enable solenoid valve (Y38). • Mechanical defect at proportional enable solenoid valve (Y38). – Sticks in closed position. • Circuit fault in proportional enable solenoid valve (Y38). – A circuit problem additionally generates an EPC diagnostic trouble code (EPC 306033.14 takes priority) • Defective enable pressure sending unit (B105). • Circuit fault at the enable pressure sending unit (B105). – A short to ground or an open circuit in the power supply circuit for enable pressure sending unit (B105). – A short to ground or an open circuit in the signal line circuit for enable pressure sending unit (B105). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. • “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 10). • “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 10). – – –1/1 TM4726 (01NOV03) 211-EPC-25 6020 to 6920S tractors 022204 PN=559 211 EPC 25 EPC Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 211 EPC 26 1.2 Priority diagnostic code must be processed first. OK: Diagnostic trouble code is not active and no priority diagnostic trouble codes exist: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the voltage at the enable pressure sender (B105) • Ignition ON (engine OFF). OK: GO TO 3. • Access address EPC 13: NOT OK: GO TO: Circuit/harness test for enable pressure sending unit (B105); see Technical Manual, Section 245, Group EPC. EPC 13 — Voltage, sending unit for enable pressure (B105)—Specification Ignition ON (engine OFF).—Voltage range ....................................................................... between 0.5 and 0.55 volts (display: 0050XXXX at 0.5 volts) – – –1/1 TM4726 (01NOV03) 211-EPC-26 6020 to 6920S tractors 022204 PN=560 EPC Diagnostic Trouble Codes 3 Checking the pressure range of the enable pressure sending unit (B105) NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on the position of the clutch pedal and the position of the reverse drive lever. There is only clutch charge pressure if the reverse drive lever is set to the forward or reverse position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal is not actuated. The clutch charge pressure builds up slowly (modulating), depending on the engine speed, until the max. transmission system pressure has been reached. Perform the test only while the engine is running and range-shift lever is in neutral. Access address EPC 13: EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors OK: Diagnosis completed. NOT OK: Defective proportional enable solenoid valve Y38: 211 • Mechanical defect EPC (sticking in closed 27 position). • Electrical defect, GO TO Circuit/harness test for enable proportional solenoid valve (Y38); see Technical Manual, Section 245, Group EPC. Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 EPC 306039.31 — Park Lock Switch Signal and Signal from Forward or Reverse Switch Simultaneously Active Diagnostic trouble code EPC 306039.31 is saved when the transmission control unit registers a direction signal (forwards or reverse) from the reverse drive lever while the park lock is on (park switch closed). This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000366 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-27 6020 to 6920S tractors 022204 PN=561 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 28 • Operator error: Reverse drive lever was moved forward or backward while the range lever was in the park position. • Defective park switch (S116) (on tractors up to serial no. 398790). • Defective park switch (S114) (on tractors from serial no. 398791). • Circuit fault in park switch: – Short to ground in the circuit of the park switch. • Circuit fault in the reverse drive lever: – A circuit problem additionally generates diagnostic trouble codes: EPC 306040.31, EPC 306041.31, EPC 306042.31 or EPC 306043.31. These diagnostic trouble codes take priority. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Park Lock Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6120 to 6620 tractors, Repair Manual, Section 40, Group 25. • “Replacing the Park Lock Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6820 and 6920 tractors, Repair Manual, Section 40, Group 25. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Priority diagnostic codes must be processed first. OK: Diagnostic trouble code is not active and no priority diagnostic codes exist: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-28 6020 to 6920S tractors 022204 PN=562 EPC Diagnostic Trouble Codes 2 Checking the park switch circuit at address EPC007 Access address EPC007. EPC007 –– Status, park switch—Specification Range lever set to park position:—Status ...................................................... XXXXX1XX Range lever not set to park position:— Status .............................................................................................................. XXXXX0XX OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for park switch (S114 or S116); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO: Circuit/harness test for park switch (S114 or S116); see Technical Manual, Section 245, Group EPC. – – –1/1 EPC 306040.31 — Not-Neutral Switch Closed by Mistake Diagnostic trouble code EPC 306040.31 is saved if the transmission control unit registers a closed not-neutral switch, although the direction of travel switches (forward and reverse) are open (not activated). This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000367 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-29 6020 to 6920S tractors 022204 PN=563 211 EPC 29 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 30 • This diagnostic trouble code may be caused by mistake when ignition is switched ON. Deal with this diagnostic trouble code only if it occurs during operation. • Defective not-neutral switch: – in reverse drive lever (A47) (without "N" indicator light). – in reverse drive lever (A68) (with "N" indicator light). • Circuit fault in not-neutral switch: – Short to battery voltage in the switch circuit (cable 561). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-30 6020 to 6920S tractors 022204 PN=564 EPC Diagnostic Trouble Codes 2 Checking the switch circuit in the reverse drive lever Access address EPC007. EPC007 –– Status, reverse drive lever switch (A47 or A68)—Specification Reverse drive lever in neutral:—Status of forward switch ............................................................................................. 0XXXXXXX Status of reverse switch .................................................................................. X0XXXXXX Status of not-neutral switch ............................................................................. XX0XXXXX Reverse drive lever in forward position— Status of forward switch .................................................................................. 1XXXXXXX Status of reverse switch .................................................................................. X0XXXXXX Status of not-neutral switch ............................................................................. XX1XXXXX Reverse drive lever in reverse position:—Status of forward switch ................................................................. 0XXXXXXX Status of reverse switch .................................................................................. X1XXXXXX Status of not-neutral switch ............................................................................. XX1XXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. 211 EPC 31 NOT OK: GO TO 3. – – –1/1 3 Checking the circuit Check the circuit: OK: Diagnosis completed. • On tractors with "N" indicator light at reverse drive lever (A68), see: – Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. – Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. • On tractors without "N" indicator light at reverse drive lever (A47), see: – Circuit/harness test for not-neutral switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for forward switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for reverse switch; see Technical Manual, Section 245, Group EPC. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306041.31 — Forward and Reverse Switches Closed at Same Time Diagnostic trouble code EPC 306041.31 is saved when the transmission control unit registers that the forward and reverse switches are closed (active) simultaneously. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000368 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-31 6020 to 6920S tractors 022204 PN=565 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 32 • Defective forward switch in the reverse drive lever. • Defective reverse switch in the reverse drive lever. • Defective line connection between the reverse drive lever and the transmission control unit (EPC). – Line 590 for forward switch. – Line 569 for reverse switch. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the switch circuit in the reverse drive lever Access address EPC007. EPC007 –– Status, reverse drive lever switch (A47 or A68)—Specification Reverse drive lever in neutral:—Status of forward switch ............................................................................................. 0XXXXXXX Status of reverse switch .................................................................................. X0XXXXXX Reverse drive lever in forward position— Status of forward switch .................................................................................. 1XXXXXXX Status of reverse switch .................................................................................. X0XXXXXX Reverse drive lever in reverse position:—Status of forward switch ................................................................. 0XXXXXXX Status of reverse switch .................................................................................. X1XXXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-EPC-32 6020 to 6920S tractors 022204 PN=566 EPC Diagnostic Trouble Codes 3 Checking the circuit Check the circuit: OK: Diagnosis completed. • On tractors with "N" indicator light at reverse drive lever (A68), see: – Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. – Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. • On tractors without "N" indicator light at reverse drive lever (A47), see: – Circuit/harness test for forward switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for reverse switch; see Technical Manual, Section 245, Group EPC. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306042.31 — Forward Switch Closed and Not-Neutral Switch Open Diagnostic trouble code EPC 306042.31 is saved when the transmission control unit registers that the forward switch is closed although the not-neutral switch is open (not activated). This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000369 –19–01SEP03–1/1 Diagnostics The following are possible causes: • Defective forward switch in the reverse drive lever. • Defective not-neutral switch in the reverse drive lever. • Defective line connection between the reverse drive lever and the transmission control unit (EPC). – Line 590 for forward switch. – Line 561 for not-neutral switch. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 TM4726 (01NOV03) 211-EPC-33 6020 to 6920S tractors 022204 PN=567 211 EPC 33 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 EPC 34 – – –1/1 2 Checking the switch circuit in the reverse drive lever Access address EPC007. EPC007 –– Status, reverse drive lever switch (A47 or A68)—Specification Reverse drive lever in neutral:—Status of forward switch ............................................................................................. 0XXXXXXX Status of not-neutral switch ............................................................................. XX0XXXXX Reverse drive lever in forward position— Status of forward switch .................................................................................. 1XXXXXXX Status of not-neutral switch ............................................................................. XX1XXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. NOT OK: GO TO 3. – – –1/1 3 Checking the circuit Check the circuit: OK: Diagnosis completed. • On tractors with "N" indicator light at reverse drive lever (A68), see: – Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. – Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. • On tractors without "N" indicator light at reverse drive lever (A47), see: – Circuit/harness test for not-neutral switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for forward switch; see Technical Manual, Section 245, Group EPC. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306043.31 — Reverse Switch Closed and Not-Neutral Switch Open Diagnostic trouble code EPC 306043.31 is saved when the transmission control unit registers that the reverse switch is closed although the not-neutral switch is open (not activated). This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000036A –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-34 6020 to 6920S tractors 022204 PN=568 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective reverse switch in the reverse drive lever. • Defective not-neutral switch in the reverse drive lever. • Defective line connection between the reverse drive lever and the transmission control unit (EPC). – Line 569 for reverse switch. – Line 561 for not-neutral switch. Additional references: 211 EPC 35 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the switch circuit in the reverse drive lever Access address EPC007. EPC007 –– Status, reverse drive lever switch (A47 or A68)—Specification Reverse drive lever in neutral:—Status of reverse switch ............................................................................................. X0XXXXXX Status of not-neutral switch ............................................................................. XX0XXXXX Reverse drive lever in reverse position:—Status of reverse switch ................................................................. X1XXXXXX Status of not-neutral switch ............................................................................. XX1XXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. NOT OK: GO TO 3. – – –1/1 TM4726 (01NOV03) 211-EPC-35 6020 to 6920S tractors 022204 PN=569 EPC Diagnostic Trouble Codes 3 Checking the circuit Check the circuit: OK: Diagnosis completed. • On tractors with "N" indicator light at reverse drive lever (A68), see: – Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. – Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. • On tractors without "N" indicator light at reverse drive lever (A47), see: – Circuit/harness test for not-neutral switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for reverse switch; see Technical Manual, Section 245, Group EPC. 211 EPC 36 NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306046.31 — Neutral Switch in Reverse Drive Lever Closed During Initialization Diagnostic trouble code EPC 306046.31 is saved when the transmission control unit registers that the neutral switch in the reverse drive lever is closed when ignition is switched on (i.e. during initialization), although the neutral switch ought to be open. Alarm level: Information LX25546,00005F1 –19–01SEP03–1/1 Diagnostics Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus, AutoQuad and AutoQuad Plus Transmissions. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-36 6020 to 6920S tractors 022204 PN=570 EPC Diagnostic Trouble Codes 2 Check EPC input value Access address EPC026: OK: GO TO 3. EPC026 –– Input address for selecting the reverse drive lever—Specification If the tractor is equipped with a reverse drive lever without an "N" indicator light:—Status ................................................................................................................... 0 If the tractor is equipped with a reverse drive lever with an "N" indicator light:— Status .............................................................................................................................. 1 NOT OK: Enter prescribed value and delete the diagnostic trouble code. 211 EPC 37 – – –1/1 3 Checking the neutral switch Access address EPC007. OK: GO TO 6. EPC007 –– Status, neutral switch (A68)—Specification Reverse drive lever in neutral position:— Status .............................................................................................................. XXX0XXXX Reverse drive lever not in neutral position:—Status ............................................................................................. XXX1XXXX NOT OK: GO TO 4. – – –1/1 4 Initial component test Perform a visual inspection of reverse drive lever (A68) and of the connector associated with it: OK: If there are no signs of damage: GO TO 5. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Reverse Drive lever (A68), see 245-EPC. LX1025949 –UN–13OCT03 A68—Reverse drive lever ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 TM4726 (01NOV03) 211-EPC-37 6020 to 6920S tractors 022204 PN=571 EPC Diagnostic Trouble Codes 5 Checking the circuit • Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. • Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. 211 EPC 38 OK: GO TO 6. NOT OK: Recondition as required and do an Operational Check for Reverse Drive Lever (A68), see 245-EPC. – – –1/1 6 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the reverse drive lever, see summary of wiring layout in the circuit/harness test for the reverse drive lever. – Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. – Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. • For back-up, see also additional references for circuit checks: – Reference 245-EPC-100, Test Procedure in the Case of Occasional EPC Circuit Problems (EPC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for Reverse Drive Lever (A68), see 245-EPC. – – –1/1 EPC 306050.03 — Transmission Enable Pressure Too High Diagnostic trouble code EPC 306050.03 is saved when the transmission control unit registers a transmission enable pressure above 2000 kPa (20 bar; 290 psi). This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000036B –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-38 6020 to 6920S tractors 022204 PN=572 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective enable pressure sending unit (B105). • Circuit fault in the enable pressure sending unit: – Short to battery voltage in the switch circuit (cable 549). – Short to battery voltage in the 5-volt power supply circuit (cable 243) of the enable pressure sending unit. • Transmission enable pressure too high. 211 EPC 39 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • Reference 255-15-002, PowrQuad Transmission—Test Ports. • Reference 255-20-230, PowrQuad Module—Hydraulic Diagram, Electrically Actuated PowrQuad Module. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the voltage at the enable pressure sender (B105) • Ignition ON (engine OFF). OK: GO TO 3. • Access address EPC 13: NOT OK: GO TO: Circuit/harness test for enable pressure sending unit (B105); see Technical Manual, Section 245, Group EPC. EPC 13 — Voltage, sending unit for enable pressure (B105)—Specification Ignition ON (engine OFF).—Voltage range ....................................................................... between 0.5 and 0.55 volts (display: 0050XXXX at 0.5 volts) – – –1/1 TM4726 (01NOV03) 211-EPC-39 6020 to 6920S tractors 022204 PN=573 EPC Diagnostic Trouble Codes 3 Checking the pressure range of the enable pressure sending unit (B105) 211 EPC 40 NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on the position of the clutch pedal and the position of the reverse drive lever. There is only clutch charge pressure if the reverse drive lever is set to the forward or reverse position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal is not actuated. The clutch charge pressure builds up slowly (modulating), depending on the engine speed, until the max. transmission system pressure has been reached. Perform the test only while the engine is running and range-shift lever is in neutral. OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for enable pressure sending unit (B105); see Technical Manual, Section 245, Group EPC. NOT OK: Check system pressure, GO TO 4. Access address EPC 13: EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 4 Checking system pressure Check system pressure. See Reference 255-15-004. OK: GO TO 5. NOT OK: Adjust system pressure. See Reference 255-15-014. – – –1/1 5 Replacing the enable pressure sending unit (B105) Replace the enable pressure sending unit (B105) and carry out an operational test. • “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 10). • “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 10). OK: Diagnosis completed. NOT OK: Type of error indicates a loose contact, GO TO: Circuit/harness test for enable pressure sending unit (B105); see Technical Manual, Section 245, Group EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-40 6020 to 6920S tractors 022204 PN=574 EPC Diagnostic Trouble Codes EPC 306051.04 — Transmission Enable Pressure Too Low Diagnostic trouble code EPC 306051.04 is saved when the transmission control unit registers no transmission enable pressure (pressure below 50 kPa/0.5 bar/ 7.3 psi). This diagnostic trouble code triggers the alarm level: “Information”. 211 EPC 41 LX25546,000036C –19–01SEP03–1/1 Diagnostics The following are possible causes: • Defective enable pressure sending unit (B105). • Circuit fault in the enable pressure sending unit: – A short to ground or an open circuit in the circuit for the enable pressure sending unit (cable 549). – Short to ground or an open circuit in the 5-volt power supply circuit (cable 243) of the enable pressure sending unit. • Transmission enable pressure too low. • A defect in the forward clutch or the reverse brake. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • Reference 255-15-002, PowrQuad Transmission—Test Ports. • Reference 255-20-230, PowrQuad Module—Hydraulic Diagram, Electrically Actuated PowrQuad Module. • “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 10). • “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 10). – – –1/1 TM4726 (01NOV03) 211-EPC-41 6020 to 6920S tractors 022204 PN=575 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 EPC 42 – – –1/1 2 Checking the voltage at the enable pressure sender (B105) • Ignition ON (engine OFF). OK: GO TO 3. • Access address EPC013: NOT OK: GO TO: Circuit/harness test for enable pressure sending unit (B105); see Technical Manual, Section 245, Group EPC. EPC013 — Voltage, enable pressure sender (B105)—Specification Ignition ON (engine OFF).—Voltage range ....................................................................... between 0.5 and 0.55 volts (display: 0050XXXX at 0.5 volts) – – –1/1 TM4726 (01NOV03) 211-EPC-42 6020 to 6920S tractors 022204 PN=576 EPC Diagnostic Trouble Codes 3 Checking the pressure range of the enable pressure sending unit (B105) NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on the position of the clutch pedal and the position of the reverse drive lever. There is only clutch charge pressure if the reverse drive lever is set to the forward or reverse position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal is not actuated. The clutch charge pressure builds up slowly (modulating), depending on the engine speed, until the max. transmission system pressure has been reached. Perform the test only while the engine is running and range-shift lever is in neutral. OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for enable pressure sending 211 unit (B105); see EPC Technical Manual, 43 Section 245, Group EPC. NOT OK: Check system pressure, GO TO 4. Access address EPC013: EPC013 — Pressure, enable pressure sender (B105)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Minimum pressure .................................................................... approx. 0 kPa (display: XXXX0000) Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 - 6320 tractors 1400 kPa (display: XXXX1400) on 6420 - 6820 tractors 1750 kPa (display: XXXX1750) on 6920 tractors Slowly press clutch pedal to its maximum (clutch pressure decreases depending on the clutch pedal position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320 tractors 1400 kPa - 0 kPa on 6420 - 6820 tractors 1750 kPa - 0 kPa on 6920 tractors Transmission system pressure 6120 - 6320 6420 - 6820 6920 1200 kPa (12 bar; 174 psi) 1400 kPa (14 bar; 203 psi) 1750 kPa (17.5 bar; 254 psi) – – –1/1 4 Checking system pressure Check system pressure. See Reference 255-15-004. OK: GO TO 5. NOT OK: Adjust system pressure. See Reference 255-15-014. – – –1/1 5 Checking the direction clutch/brake Perform the pressure test at the direction clutch/brake with the engine running, the range shift lever in neutral and the reverse drive lever in the relevant direction (i.e. the direction to be checked). For the test, see: • Reference 255-15-008, PowrQuad Transmission—Checking Pressure at Forward Clutch. • Reference 255-15-009, PowrQuad Transmission—Checking Pressure at Reverse Brake. OK: Replace the enable pressure sending unit and carry out an operational test. NOT OK: Recondition as required and carry out an operational test. – – –1/1 TM4726 (01NOV03) 211-EPC-43 6020 to 6920S tractors 022204 PN=577 EPC Diagnostic Trouble Codes EPC 306053.31 — Clutch Pedal Potentiometer is Defective 211 EPC 44 Diagnostic trouble code EPC 306053.31 is saved when the clutch pedal potentiometer is defective (diagnostic trouble code EPC 306014.02 is active) and the clutch pedal is fully pressed down. This diagnostic trouble code triggers the alarm level: “Information”. Diagnostic trouble code EPC 306014.02 takes priority. LX25546,000036D –19–01JUL01–1/1 EPC 306054.31 — Clutch Pedal Switch Opened by Mistake Diagnostic trouble code EPC 306054.31 is saved when it is registered that the clutch pedal switch is open although the clutch pedal is not being pressed. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000036E –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-44 6020 to 6920S tractors 022204 PN=578 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • A defective clutch pedal potentiometer (B65) additionally generates an additional diagnostic trouble code (EPC 306014.02, EPC 306015.03 and EPC 306016.04 take priority). • Defective clutch pedal switch (S72). • Circuit fault in clutch pedal switch. – Short to ground or open lead in the switch circuit. Additional references: 211 EPC 45 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors (Repair Manual, Section 55, Group 05). • “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors (Repair Manual, Section 55, Group 05). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 2 Checking the circuit of clutch pedal switch (S72) Perform the test only while the engine is running and range-shift lever is in neutral. Access address EPC 09: EPC 09 –– Status, clutch pedal switch (S72)—Specification Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Status .............................................................................................................. 1XXXXXXX Reverse drive lever in forward or reverse position and clutch pedal pressed:— Status .............................................................................................................. 0XXXXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for clutch pedal switch (S72); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO: Circuit/harness test for clutch pedal switch (S72); see Technical Manual, Section 245, Group EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-45 6020 to 6920S tractors 022204 PN=579 EPC Diagnostic Trouble Codes EPC 306055.31 — Come-Home Operation Activated 211 EPC 46 Diagnostic trouble code EPC 306055.31 is generated when the Come-Home operation is active (Come-Home connector K10/4 plugged into the “COME HOME” position). This diagnostic trouble code triggers the alarm level: “CAUTION”. The following are possible causes: • Come-Home connector K10/4 was plugged into the “COME HOME” position. • Defective transmission enable relay K09/5. • Circuit fault in the transmission enable relay: – Short circuit to the supply voltage (battery voltage) in the transmission enable relay circuit. IMPORTANT: This diagnostic trouble code only serves to inform the operator that the “Come-Home” mode is active. The control unit only recognizes the “Come-Home” operation when the reverse drive lever is in neutral and the control unit registers the “Come-Home connector K10/4 plugged in” signal within 2 seconds after the engine start. LX25546,000036F –19–01APR02–1/1 EPC 306056.31 — Forward/Reverse Switch Activated During Initialization Diagnostic trouble code EPC 306056.31 is saved when the transmission control unit registers a signal from one of the travel direction switches (forward/reverse or not-neutral switch) directly after the ignition is switched ON. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000370 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-46 6020 to 6920S tractors 022204 PN=580 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Operator error: Operator switches the reverse drive lever to forward or reverse directly after the ignition is switched ON. Only actuate the reverse drive lever 2 seconds after the ignition is switched ON. • This diagnostic trouble code may be caused by mistake when ignition is switched ON. Deal with this diagnostic trouble code only if it occurs during operation. • Defective forward switch in the reverse drive lever. • Defective reverse switch in the reverse drive lever. • Defective not-neutral switch in the reverse drive lever. • Defective line connection between the reverse drive lever and the transmission control unit (EPC). – Line 590 for forward switch. – Line 569 for reverse switch. – Line 561 for not-neutral switch. Additional references: 211 EPC 47 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-47 6020 to 6920S tractors 022204 PN=581 EPC Diagnostic Trouble Codes 2 Checking the switch circuit in the reverse drive lever 211 EPC 48 Access address EPC007. EPC007 –– Status, reverse drive lever switch (A47 or A68)—Specification Reverse drive lever in neutral:—Status of forward switch ............................................................................................. 0XXXXXXX Status of reverse switch .................................................................................. X0XXXXXX Status of neutral switch ................................................................................... XX0XXXXX Reverse drive lever in forward position— Status of forward switch .................................................................................. 1XXXXXXX Status of reverse switch .................................................................................. X0XXXXXX Status of neutral switch ................................................................................... XX1XXXXX Reverse drive lever in reverse position:—Status of forward switch ................................................................. 0XXXXXXX Status of reverse switch .................................................................................. X1XXXXXX Status of neutral switch ................................................................................... XX1XXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. NOT OK: GO TO 3. – – –1/1 3 Checking the circuit Check the circuit: OK: Diagnosis completed. • On tractors with "N" indicator light at reverse drive lever (A68), see: – Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see 245-EPC. – Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see 245-EPC. • On tractors without "N" indicator light at reverse drive lever (A47), see: – Circuit/harness test for not-neutral switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for forward switch; see Technical Manual, Section 245, Group EPC. – Circuit/harness test for reverse switch; see Technical Manual, Section 245, Group EPC. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306057.31 — Faulty Transmission Enable Signal Diagnostic trouble code EPC 306057.31 is saved when no transmission enable signal is received by the transmission control unit, although the transmission enable relay was activated and the clutch pedal switch is closed. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000371 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-48 6020 to 6920S tractors 022204 PN=582 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Defective transmission enable relay K09/5. • Circuit fault in the transmission enable relay: – Short to ground or open lead in the circuit for the transmission enable signal (cable 553). – Open lead in the coil circuit (ground lead 560) between the basic control unit (BCU) and transmission enable relay K09/5. • Circuit fault between the reverse drive lever (A47 or A68) and the basic control unit (BCU). – Short to ground or open lead in the circuit of the reverse drive lever (forward signal 590, reverse signal 569 and/or not-neutral signal 561). • Faulty rev counter B01 (with Delphi/Lucas DP201 injection pump) or crankshaft speed sending unit B72 (with Bosch VP44 injection pump, Stanadyne DE10 injection pump or HPCR fuel system). 211 EPC 49 Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • Reference 240-25A-010, Fuses. • “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 Priority diagnostic codes must be processed first. OK: Diagnostic trouble code is not active and no priority diagnostic codes exist: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-49 6020 to 6920S tractors 022204 PN=583 EPC Diagnostic Trouble Codes 2 Checking the direction signals to the BCU 211 EPC 50 Access address BCU017. OK: GO TO 3. BCU017 –– Status, reverse drive lever switch (A47 or A68)—Specification Reverse drive lever in forward position:—Status ....................................................................................................... X110 Reverse drive lever in reverse position:—Status ....................................................................................................... X011 Reverse drive lever in neutral position:— Status ........................................................................................................................ X000 NOT OK: Check reverse drive lever: On tractors without "N" indicator light at reverse drive lever (A47), GO TO: Circuit test for reverse drive lever (A47); see Technical Manual, Section 245, Group EPC. On tractors with "N" indicator light at reverse drive lever (A68), GO TO: Circuit test for reverse drive lever (A68); see Technical Manual, Section 245, Group EPC. – – –1/1 3 Checking the circuit of the transmission enable relay Perform the test only while the engine is running and range-shift lever is in neutral. Access address EPC009: EPC009 –– Status, transmission enable signal (output signal of transmission enable relay K09/5)—Specification Reverse drive lever in neutral position and clutch pedal not pressed:—Status ........................................................... X00XXXXX Reverse drive lever in forward or reverse position and clutch pedal not pressed:— Status .............................................................................................................. X11XXXXX Reverse drive lever in forward or reverse position and clutch pedal pressed:— Status .............................................................................................................. X00XXXXX OK: • GO TO 4. • Type of error indicates a loose contact, GO TO: Circuit/harness test for transmission enable relay (K09/5); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO: Circuit/harness test for transmission enable relay (K09/5); see Technical Manual, Section 245, Group EPC. – – –1/1 4 Checking the signal from the rev counter NOTE: This diagnostic trouble code (EPC 306057.31) may be caused by the rev counter (B01) or crankshaft speed sending unit (B72) cutting out briefly. OK: • Diagnosis completed. Test-drive the tractor and check the engine speed indicated on the dashboard. • Type of error indicates a loose contact, GO TO 5. NOT OK: If no engine speed is displayed, GO TO 5. – – –1/1 TM4726 (01NOV03) 211-EPC-50 6020 to 6920S tractors 022204 PN=584 EPC Diagnostic Trouble Codes 5 Checking the rev counter Check the rev counter: OK: Diagnosis completed. • Tractors without ECU or with ECU Level 1 (Lucas/Delphi injection pump): See Circuit/harness test for engine speed sender (B01); see Section 245, Group BCU in the Technical manual. • Tractors with ECU Level 4 (Bosch VP44 injection pump), Level 11 (HPCR fuel system) or Level 12 (Stanadyne DE10 injection pump): See the procedure for diagnosing trouble code SPN 637 FMI 08 in the relevant CTM. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306058.31 — Ground Speed Registered During Calibration Diagnostic trouble code EPC 306058.31 is saved when the transmission control unit registers ground speed during the calibration. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000372 –19–01SEP02–1/1 Diagnostics The following are possible causes: • The tractor is not standing on a level surface during the calibration. The tractor can therefore roll during the calibration (ground speed exists). • Ground speed received via CAN BUS is not correct (ground speed sender B09/B35 defective). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-20-001, Data BUS Systems — Summary of References. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Wheel Speed Sending Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 30). • “Replacing the Wheel Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 30). – – –1/1 TM4726 (01NOV03) 211-EPC-51 6020 to 6920S tractors 022204 PN=585 211 EPC 51 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 EPC 52 – – –1/1 2 Check CAN BUS signal of ground speed sender in EPC control unit Access address EPC 04. EPC 04 –– Status, Ground Speed Sender (B35/B09)—Specification Signal while tractor is travelling:—Status (signal toggles between 0 and 1).................................................................... XX1XXXXX XX0XXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 4. NOT OK: GO TO 3. – – –1/1 3 Check ground speed sender in BCU Access address BCU 04: BCU 04 –– Status, Ground Speed Sender (B35/B09)—Specification No signal detected (tractor is stationary):—Status ..................................................................................................... X0X Signal detected by sender (during travel):—Status ............................................................................................................ X1X OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 4. NOT OK: Check ground speed sender circuit, GO TO 4. – – –1/1 4 Check circuit of ground speed sender (B35/B09) Tractor not equipped with creeper: • Circuit/harness test for wheel speed sending unit (B35) for 6120 - 6620 tractors; see Technical Manual, Section 245, Group BCU. • Circuit/harness test for wheel speed sending unit (B35) for 6820 and 6920 tractors; see Technical Manual, Section 245, Group BCU. OK: Diagnosis completed. NOT OK: Recondition as required and carry out an operational test. Tractor equipped with creeper: • Circuit/harness test for wheel speed sending unit (B09) for 6120 - 6620 tractors; see Technical Manual, Section 245, Group BCU. • Circuit/harness test for wheel speed sending unit (B09) for 6820 and 6920 tractors; see Technical Manual, Section 245, Group BCU. – – –1/1 TM4726 (01NOV03) 211-EPC-52 6020 to 6920S tractors 022204 PN=586 EPC Diagnostic Trouble Codes EPC 306059.31 — Excessively High Transmission Speed During Calibration Diagnostic trouble code EPC 306059.31 is saved when, during the calibration, the transmission control unit registers a transmission speed that exceeds the tolerance range. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000373 –19–01SEP02–1/1 Diagnostics The following are possible causes: • Transmission speed sender (B104) defective. • Faulty frequency transmission: – Faulty sender installation. – Faulty (additional) transmission through foreign objects (swarf) or dirt between the sender and the gear. – Mechanically defective transmission speed sender (B104). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Speed Sender” on 6120 to 6620 tractors, see Section 55, Group 25 in the Repair manual. • “Replacing the Speed Sender” on 6820 and 6920 tractors, see Section 55, Group 20 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-53 6020 to 6920S tractors 022204 PN=587 211 EPC 53 EPC Diagnostic Trouble Codes 2 Checking the transmission speed sender (B104) OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 4th gear. 211 EPC 54 NOT OK: GO TO 3. • Access address EPC 14. EPC 14 –– Speed, transmission speed sender (B104)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 4th gear) ............................................................. 1000 rpm NOTE: Engine speed matches transmission speed only in 4th gear. – – –1/1 3 Checking the circuit of the transmission speed sender Checking the circuit of the transmission speed sender: • Circuit/harness test for transmission speed sender (B104/1) for 6820 and 6920 tractors; see Technical Manual, Section 245, Group EPC. • Circuit/harness test for transmission speed sender (B104/2) for 6120 to 6620 tractors; see Technical Manual, Section 245, Group EPC. OK: Diagnosis completed. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306060.31 — Engine Control Unit or Basic Control Unit has Stopped Transmitting Data (Engine Speed) Diagnostic trouble code EPC 306060.31 is saved when there is a problem with the transference of data between the ECU/BCU and the transmission control unit. Reception of engine speed data via the CAN BUS is intermittent or non-existent (intermittent reception could be due to a loose wire). This diagnostic trouble code triggers the alarm level: “Information”. In the case of tractors with Delphi/Lucas injection pump (Level 1), the transmission control unit (EPC) receives the engine speed from the BCU (via CAN BUS). In the case of tractors with Bosch VP44 injection pump, DE10 injection pump or HPCR fuel system, the transmission control unit (EPC) receives the engine speed from the engine control unit (ECU) via the CAN BUS. LX25546,0000374 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-54 6020 to 6920S tractors 022204 PN=588 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • Stalling the engine causes this diagnostic trouble code. • A blown fuse: – F03/1 on tractors with ECU Level 1 (Delphi/Lucas injection pump). – F04/1 (ignition) and F04/2 (battery) on tractors with ECU Level 4 (Bosch VP44 injection pump), Level 11 (HPCR fuel system) or Level 12 (DE10 injection pump). • A fault in the BCU’s or ECU’s monitoring circuit (faulty engine speed sender B01 or crankshaft speed sender B72). – BCU or ECU diagnostic trouble codes take priority. • A general 29-bit CAN BUS problem. – If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN BUS: Diagnostic trouble code BIF 000639.02 takes priority. • Defective 29-bit CAN BUS connection or power supply to the basic control unit or engine control unit causes an intermittent problem in transferring data. – Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the basic control unit (ECU 002000.13, EPC 306123.09, SFA 324081.09 and/or SIC 334002.09). – Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the engine control unit (EPC 306122.09). • Defective 29-bit CAN BUS connection or power supply to the transmission control unit (EPC) causes an intermittent problem in transferring data. • Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences. • Defective basic control unit or engine control unit. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-20-001, Data BUS Systems — Summary of References. • Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions). • Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection Pump). • Reference 245-ECU-202, Theory of Operation (Stage II Engines to 97/68/EC; HPCR Level 11 with AutoQuad Transmission) • Reference 245-ECU-204, Theory of Operation (Stage II Engines to 97/68/EC; DE10 Level 12) • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. – – –1/1 TM4726 (01NOV03) 211-EPC-55 6020 to 6920S tractors 022204 PN=589 211 EPC 55 EPC Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 211 EPC 56 1.2 BCU or ECU diagnostic trouble codes take priority. 1.3 - A general 29-bit CAN BUS problem Is diagnostic trouble code BIF 000639.02 additionally stored? OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and no BCU or ECU diagnostic trouble codes exist: GO TO 1.3. OK: Diagnostic trouble code BIF 000639.02 is additionally stored, refer to the diagnostic trouble code procedure BIF 000639.02 - 29-bit CAN BUS, open circuit (Section 211, Group BIF). NOT OK: No diagnostic trouble code is saved that indicates a general problem in the 29-bit CAN BUS: • If the tractor is equipped with a Level 1 engine control unit (Delphi/Lucas injection pump), GO TO 3. • If the tractor is equipped with a Level 4 engine control unit (Bosch injection pump), Level 11 (HPCR fuel system) or Level 12 (DE10 injection pump), GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-56 6020 to 6920S tractors 022204 PN=590 EPC Diagnostic Trouble Codes 2 Checking the ECU plug (29-bit CAN BUS connection and power supply) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. • • • • Check the power supply. Check the 29-bit CAN BUS communication lines (934/935). Check the 29-bit CAN BUS screen lines (930/932). Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. OK: GO TO 4. NOT OK: Recondition as required and carry out an operational test. 211 EPC 57 ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19 Positive (lead 032) ................................................................................ 12 volts at pin 23 Ground (lead 050) ................................................................................................. at pin 1 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. at pin 44 CAN- (lead 935) .................................................................................................. at pin 21 29-bit CAN BUS screen lines:—Lead 930- ..................................................................................................................... at pin 20 Lead 932+ ........................................................................................................... at pin 43 ECU Level 11 (HPCR) –– plug X570/1 (wiring harness W15)—Specification Power supply:—Positive (lead 622) ...................................................... 12 volts at pin E3 Positive (lead 032) ................................................................. 12 volts at pins B1 and B2 Positive, ELX (lead 992) ...................................................................... 12 volts at pin G2 Ground (lead 050) ................................................................................ at pins C2 and C3 ECU Level 11 (HPCR) –– plug X570/2 (wiring harness W15)—Specification 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. at pin L1 CAN- (lead 935) .................................................................................................. at pin L2 ECU Level 12 (DE10) –– plug X570 (W15)—Specification Power supply:—Positive (lead 622) ...................................................... 12 volts at pin A2 Positive (lead 032) ................................................................................ 12 volts at pin K1 Positive (lead 992) ................................................................................ 12 volts at pin H1 Ground (lead 050) ............................................................................................... at pin J2 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................ at pin G1 CAN- (lead 935) .................................................................................................. at pin F1 For circuit diagram, see: • Reference 240-10-055, SE23A Electronic Engine Control (DE10 injection pump) • Reference 240-10-034, SE23B Electronic Engine Control (HPCR fuel system or Bosch VP44 injection pump) For component location and pin arrangement, refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 398791 — Summary of References – – –1/1 TM4726 (01NOV03) 211-EPC-57 6020 to 6920S tractors 022204 PN=591 EPC Diagnostic Trouble Codes 3 Checking the BCU plug (29-bit CAN BUS connection and power supply) 211 EPC 58 Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. • • • • OK: GO TO 4. Check the power supply. Check the 29-bit CAN BUS communication lines (934/935). Check the 29-bit CAN BUS screen lines (930/932). Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. BCU –– plug X483/1 (W08)—Specification Power supply:—Positive (lead 571) ...................................................... 12 volts 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. CAN- (lead 935) .................................................................................................. 29-bit CAN BUS screen lines:—Lead 930- ..................................................................................................................... Lead 932+ ........................................................................................................... NOT OK: Recondition as required and carry out an operational test. at pin 23 at pin 44 at pin 21 at pin 20 at pin 43 BCU –– plug X483/2 (W08)—Specification Power supply:—Ground (lead 050) ....................................................................... at pin 1 For circuit diagram, see: • Reference 240-10A-051, SE16F - BCU (Speed Sender and Radar). • Reference 240-10-024, SE16H-Basic control unit (BCU) (power supply, acoustic alarm) For component location and pin arrangement, refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. – – –1/1 TM4726 (01NOV03) 211-EPC-58 6020 to 6920S tractors 022204 PN=592 EPC Diagnostic Trouble Codes 4 Checking the EPC plug (29-bit CAN BUS connection and power supply) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. • • • • NOT OK: Recondition as required and carry out an operational test. Check the power supply. Check the 29-bit CAN BUS communication lines (934/935). Check the 29-bit CAN BUS screen lines (930/932). Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. EPC –– plug X489 (W08)—Specification Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23 Positive (lead 503) .................................................................................. 12 volts at pin 2 Ground (lead 050) ................................................................................................. at pin 1 Ground (lead 050) ............................................................................................... at pin 24 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. at pin 44 CAN- (lead 935) .................................................................................................. at pin 21 29-bit CAN BUS screen lines:—Lead 930- ..................................................................................................................... at pin 20 Lead 932+ ........................................................................................................... at pin 43 For circuit diagram, see: • Reference 240-10A-053, SE26A - Transmission Control For component location and pin arrangement, refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 398791 — Summary of References – – –1/1 EPC 306061.31 — Transmission Speed Too Low Diagnostic trouble code EPC 306061.31 is saved if a transmission speed exceeding the tolerance range is registered while the engine is running and the clutch engaged. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000375 –19–01SEP02–1/1 TM4726 (01NOV03) 211-EPC-59 6020 to 6920S tractors 022204 PN=593 211 EPC 59 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 60 • • • • Transmission speed sender (B104) defective. Defective enable proportional solenoid valve (Y38), forward solenoid valve (Y33) or reverse solenoid valve (Y36). Enable proportional solenoid valve, forward solenoid or reverse solenoid is stuck in "closed" position. Open lead in power supply circuit (positive lead or ground lead) of the forward solenoid valve or reverse solenoid valve. • Open lead in power supply circuit (positive lead or ground lead) of the enable proportional solenoid valve. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Speed Sender” on 6120 to 6620 tractors, see Section 55, Group 25 in the Repair manual. • “Replacing the Speed Sender” on 6820 and 6920 tractors, see Section 55, Group 20 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-60 6020 to 6920S tractors 022204 PN=594 EPC Diagnostic Trouble Codes 2 Checking the transmission speed sender (B104/1) OK: • Diagnosis completed. • Type of error indicates a loose contact: GO TO 3. IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 4th gear. 211 EPC 61 NOT OK: GO TO 3. • Access address EPC 14. EPC 14 –– Speed, transmission speed sender (B104/1)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 4th gear) ............................................................. 1000 rpm NOTE: Engine speed matches transmission speed only in 4th gear. – – –1/1 3 Checking the circuit of the transmission speed sender Checking the circuit of the transmission speed sender: • Circuit/harness test for transmission speed sender (B104/1) for 6820 and 6920 tractors; see Technical Manual, Section 245, Group EPC. • Circuit/harness test for transmission speed sender (B104/2) for 6120 to 6620 tractors; see Technical Manual, Section 245, Group EPC. OK: Diagnosis completed. NOT OK: Recondition as required and carry out an operational test. – – –1/1 EPC 306063.14 — Control Unit, Internal Error Diagnostic trouble code EPC 306063.14 is saved when an electronic malfunction is registered in the control unit. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000377 –19–01JUL01–1/1 Diagnostics – – –1/1 TM4726 (01NOV03) 211-EPC-61 6020 to 6920S tractors 022204 PN=595 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (code is regenerated after it has been deleted and the ignition switched ON/OFF): Replace transmission control unit (EPC). 211 EPC 62 – – –1/1 EPC 306065.14 — Control Unit, Internal Error Diagnostic trouble code EPC 306065.14 is saved when the transmission control unit registers an EEPROM error. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000378 –19–01JUL01–1/1 Diagnostics – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (code is regenerated after it has been deleted and the ignition switched ON/OFF): Replace transmission control unit (EPC). – – –1/1 TM4726 (01NOV03) 211-EPC-62 6020 to 6920S tractors 022204 PN=596 EPC Diagnostic Trouble Codes EPC 306069.14 — Control Unit, Internal Error Diagnostic trouble code EPC 306069.14 is saved when the transmission control unit registers an EEPROM error. The reason for this is either an unprogrammed or faulty transmission controller. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000593 –19–01SEP02–1/1 Diagnostics The following are possible causes: • Unprogrammed transmission control unit (EPC). • Defective transmission control unit (EPC). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-001, Calibration and Input Addresses for PowrQuad Plus and AutoQuad transmissions. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active (code is regenerated after it has been deleted and the ignition switched ON/OFF): Replace transmission control unit (EPC). – – –1/1 TM4726 (01NOV03) 211-EPC-63 6020 to 6920S tractors 022204 PN=597 211 EPC 63 EPC Diagnostic Trouble Codes EPC 306070.03 — Upshift/Downshift Switch, Short Circuit 211 EPC 64 Diagnostic trouble code EPC 306070.03 is saved when the transmission control unit registers the output signal (switch activated) for the upshift/downshift switch directly after the ignition is switched ON. This indicates a short to the power supply in the switch circuit. This diagnostic trouble code does not necessarily mean that one of the switches is responsible for the fault. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000379 –19–01SEP03–1/1 Diagnostics The following are possible causes: • • • • Operator error: The upshift/downshift switch was pressed when the ignition was switched ON. Defective upshift switch. Defective downshift switch. Circuit fault in upshift/downshift switch: – Short circuit to the supply voltage (battery voltage) in the switch circuit. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Gear Selector Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6120 to 6620 tractors, Repair Manual, Section 40, Group 25. • “Replacing the Gear Selector Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6820 and 6920 tractors, Repair Manual, Section 40, Group 25. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: For tractors up to serial no. 398790, GO TO 2. For tractors from serial no. 398791, GO TO 4. – – –1/1 TM4726 (01NOV03) 211-EPC-64 6020 to 6920S tractors 022204 PN=598 EPC Diagnostic Trouble Codes 2 Checking the circuit of upshift and downshift switches (S48 and S49) Access address EPC008. EPC008 –– Status, upshift switch (S48) on gear-shift lever—Specification Gear-shift switch (upshift) (S48) on gear-shift lever not pressed:—Status .............................................................. XXXX0XXX Press gear-shift switch (upshift) (S48) on gear-shift lever for more than 2 seconds:—Status ............................................................................................ XXXX1XXX EPC008 –– Status, downshift switch (S49) on gear-shift lever—Specification Gear-shift switch (downshift) (S49) on gear-shift lever not pressed:—Status .............................................................. XXXXX0XX Press gear-shift switch (downshift) (S49) on gear-shift lever for more than 2 seconds:—Status ............................................................................................ XXXXX1XX OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for upshift and downshift switches (S48, S49 and S81); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO 3. – – –1/1 3 Checking the circuit of the rocker switch for upshift/downshift (S81) Access address EPC008. EPC008 –– Status, rocker switch for upshift (S81)—Specification Gear-shift switch (upshift) on rocker switch (S81) not pressed:—Status .................................................................. XXXX0XXX Press gear-shift switch (upshift) on rocker switch (S81) for more than 2 seconds:—Status ............................................................................................ XXXX1XXX EPC008 –– Status, downshift switch (S81)—Specification Gear-shift switch (downshift) on rocker switch (S81) not pressed:—Status .................................................................. XXXXX0XX Press gear-shift switch (downshift) on rocker switch (S81) for more than 2 seconds:—Status ............................................................................................ XXXXX1XX OK: Check in Circuit/harness test for upshift and downshift switches (S48, S49 and S81): • Lines in Y-harness (connection to W11). • Upshift switch S48 and/or downshift switch S49. NOT OK: GO TO: Circuit/harness test for upshift and downshift switches (S48, S49 and S81); see Technical Manual, Section 245, Group EPC. – – –1/1 4 Checking the circuit of the switch for upshift/downshift (S102) Access address EPC008. OK: GO TO 5. EPC008 –– Status, gear-shift switches in shift-lever (S102)—Specification Gear-shift switch (upshift) on shift-lever (S102) not pressed:—Status ........................................................................... XXXX0XXX Press gear-shift switch (upshift) on shift-lever (S102) for more than 2 seconds:—Status ............................................................................................ XXXX1XXX Gear-shift switch (downshift) on shift-lever (S102) not pressed:—Status .......................................................... XXXXX0XX Press gear-shift switch (downshift) on shift-lever (S102) for more than 2 seconds:—Status ............................................................................................ XXXXX1XX NOT OK: GO TO: Circuit/harness test for upshift and downshift switches (S102 and S125); see Technical Manual, Section 245, Group EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-65 6020 to 6920S tractors 022204 PN=599 211 EPC 65 EPC Diagnostic Trouble Codes 5 Checking the circuit of the rocker switch for upshift/downshift (S125) 211 EPC 66 Access address EPC008. EPC008 –– Status, rocker switch for upshift/downshift (S125)—Specification Upshift switch on rocker switch (S125) not pressed:—Status ....................................................................................... XXXX0XXX Press upshift switch on rocker switch (S125) for more than 2 seconds:—Status ...................................................... XXXX1XXX Downshift switch on rocker switch (S125) not pressed:—Status ........................................................................... XXXXX0XX Press downshift switch on rocker switch (S125) for more than 2 seconds:—Status ...................................................... XXXXX1XX OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for upshift and downshift switches (S102 and S125); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO: Circuit/harness test for upshift and downshift switches (S102 and S125); see Technical Manual, Section 245, Group EPC. – – –1/1 EPC 306071.03 — Power/ECO Mode Switch or Auto Mode Switch, Shorted Circuit Tractors up to serial no. 398790: Diagnostic trouble code EPC 306071.03 is saved when the transmission control unit registers the output signal (switch activated) for the Power/ECO Mode switch directly after the ignition is switched ON. This indicates a short to the power supply in the switch circuit. This diagnostic trouble code does not necessarily mean that one of the power/ECO mode switches is responsible for the fault. This diagnostic trouble code triggers the alarm level: “Information”. Tractors from serial no. 398791: Diagnostic trouble code EPC 306071.03 is saved when the transmission control unit registers the output signal (switch activated) for the Auto Mode switch directly after the ignition is switched ON. This indicates a short to the power supply in the switch circuit. This diagnostic trouble code does not necessarily mean that the Auto Mode switch is responsible for the fault. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000037A –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-66 6020 to 6920S tractors 022204 PN=600 EPC Diagnostic Trouble Codes Diagnostics Tractors up to serial no. 398790: The following are possible causes: 211 EPC 67 • Operator error: The Power/ECO Mode switch was pressed when the ignition was switched ON (S85). • Defective Power/ECO Mode switch (S85). • Circuit fault in Power/ECO Mode switch: – Short circuit to the supply voltage (battery voltage) in the switch circuit. Tractors from serial no. 398791: The following are possible causes: • Operator error: Auto Mode switch (S102) on the gear-shift lever was pressed when the ignition was turned ON. • Defective Auto Mode switch (S102) on the gear-shift lever. • Circuit fault in Auto Mode switch: – Short circuit to the supply voltage (battery voltage) in the switch circuit. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Replacing the Switch for AutoQuad Transmission” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 25). • “Replacing the Switch for AutoQuad Transmission” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 25). – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: • Tractors with Power/Eco-Mode switch (S85), GO TO 2. • Tractors with Auto Mode switch (S102) on gear-shift lever, GO TO 4. – – –1/1 TM4726 (01NOV03) 211-EPC-67 6020 to 6920S tractors 022204 PN=601 EPC Diagnostic Trouble Codes 2 Checking the Power Mode circuit in address EPC008 211 EPC 68 Access address EPC008. OK: GO TO 3. EPC008 –– Status, Power Mode Switch (S85)—Specification Power mode switch not pressed:— Status .............................................................................................................. 0XXXXXXX Press Power Mode switch for longer than 2 seconds:—Status ................................................................................. 1XXXXXXX NOT OK: GO TO: Circuit/harness test for Power/Eco Mode switch (S85); see Technical Manual, Section 245, Group EPC. – – –1/1 3 Checking the Eco Mode circuit in address EPC008 Access address EPC008. EPC008 –– Status, Eco Mode Switch (S85)—Specification Eco mode switch not pressed:—Status .......................................................... X0XXXXXX Press Eco mode switch for more than 2 seconds:—Status ............................................................................................ X1XXXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for Power/Eco Mode switch (S85); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO: Circuit/harness test for Power/Eco Mode switch (S85); see Technical Manual, Section 245, Group EPC. – – –1/1 4 Checking the Auto Mode switch circuit at address EPC008 Access address EPC008. EPC008 –– Status, Auto Mode Switch (S102)—Specification Auto mode switch not pressed:—Status ......................................................... 0XXXXXXX Press Auto Mode switch for longer than 2 seconds:—Status ......................................................................................... 1XXXXXXX OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for Auto Mode switch (S102), see 245-EPC. NOT OK: GO TO: Circuit/harness test for Auto Mode switch (S102), see 245-EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-68 6020 to 6920S tractors 022204 PN=602 EPC Diagnostic Trouble Codes EPC 306080.31 — Auto-Mode Potentiometer, Circuit Fault Diagnostic trouble code EPC 306080.31 is saved if the transmission control unit measures a voltage of less than 0.3 or more than 4.7 volts at the signal input of the potentiometer. This indicates that the circuit is open or shorted. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,00005F2 –19–01SEP03–1/1 Diagnostics The following are possible causes: • Positive lead (cable 243) of the 5-volt power supply defective. – Open circuit. – Short to ground. – Shorted to a 12-volt lead (battery voltage). • Ground lead (cable 241) of the 5-volt supply voltage defective. – Open circuit. • Defective signal lead (cable 593) of potentiometer (B144). – Open circuit. – Short to ground. – Shorted to a 5-volt lead or to a 12-volt lead (battery voltage). • Defective Auto-Mode potentiometer (B144). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-69 6020 to 6920S tractors 022204 PN=603 211 EPC 69 EPC Diagnostic Trouble Codes 2 Checking Auto-Mode potentiometer (B144) NOTE: Slowly turn the potentiometer through its full range. Do not exceed the maximum voltage or go below the minimum voltage (see below). An acoustic signal or sudden voltage change while the clutch is actuated indicates a defective potentiometer. OK: GO TO 5. NOT OK: GO TO 3. Access address EPC015: 211 EPC 70 EPC015 –– Voltage, Auto-Mode potentiometer (B144)—Specification Potentiometer in ECO position:— Minimum voltage .......................................................................... 0.3 volts (display: 0.30) Potentiometer in Power position:— Maximum voltage ......................................................................... 4.7 volts (display: 4.70) – – –1/1 3 Initial component test Perform a visual inspection of Auto-Mode potentiometer (B144) and of the connector associated with it: OK: If there are no signs of damage: GO TO 4. NOT OK: Recondition sub-assemblies, connectors or contacts as required and do an Operational Check for Auto-Mode Potentiometer (B144), see 245-EPC. LX1025950 –UN–13OCT03 B144—Auto-Mode potentiometer ❒ Check for signs of damage or dirt. ❒ Check the electrical connections for bad, loose, widened, slid-back or corroded contacts. – – –1/1 4 Checking the circuit Circuit/harness test for Auto-Mode potentiometer (B144), see 245-EPC. OK: GO TO 5. NOT OK: Recondition as required and do an Operational Check for Auto-Mode Potentiometer (B144), see 245-EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-70 6020 to 6920S tractors 022204 PN=604 EPC Diagnostic Trouble Codes 5 Additional checks and assessment of intermittent faults Type of error indicates a loose contact: OK: Diagnosis completed. • Before doing a check of the connections at the reverse drive lever, see summary of wiring layout in the circuit/harness test for the reverse drive lever. Circuit/harness test for Auto-Mode potentiometer (B144) • For back-up, see also additional references for circuit checks: – Reference 245-EPC-100, Test Procedure in the Case of Occasional EPC Circuit Problems (EPC Beep Mode). – Reference 210-15-046, Troubleshooting Unsolved Problems. NOT OK: Recondition as required and do an Operational Check for 211 Auto-Mode Potentiometer EPC (B144), see 245-EPC. 71 – – –1/1 EPC 306102.31 — Power/ECO Mode Indicator Light, Circuit Fault EPC 306102.31 is saved if there is an open lead or a short in the circuit while the Power Mode indicator light or ECO mode indicator light is active. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000037B –19–01SEP02–1/1 Diagnostics The following are possible causes: • Defective Power Mode control light (H68). • Fault in Power Mode control light circuit: – Open lead in control light circuit. – Short circuit in control light circuit. • Defective ECO Mode indicator light (H75). • Fault in ECO Mode control light circuit: – Open lead in control light circuit. – Short circuit in control light circuit. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • “Removing Control Unit” from 6120 to 6620 tractors, Section 90, Group 05 in the Repair Manual. • “Removing Control Unit” from 6820 and 6920 tractors, Section 90, Group 05 in the Repair Manual. – – –1/1 TM4726 (01NOV03) 211-EPC-71 6020 to 6920S tractors 022204 PN=605 EPC Diagnostic Trouble Codes 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active: GO TO 2. 211 EPC 72 – – –1/1 2 Checking the circuit of the Power Mode indicator light (H68) Status, Power Mode Control Light (H68)—Specification Power mode switch not pressed:— Status ......................................................................................................... Light is not on Press Power mode switch:—Status ................................................................. Light is on OK: GO TO 3. NOT OK: GO TO: Circuit/harness test for Power/Eco Mode indicator lights (H68 and H75); see Technical Manual, Section 245, Group EPC. – – –1/1 3 Checking the circuit of the Eco Mode indicator light (H75) Status, Eco mode indicator light (H75)—Specification Eco mode switch not pressed:—Status ..................................................... Light is not on Press Eco mode switch:—Status ..................................................................... Light is on OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for Power/Eco Mode indicator lights (H68 and H75); see Technical Manual, Section 245, Group EPC. NOT OK: GO TO: Circuit/harness test for Power/Eco Mode indicator lights (H68 and H75); see Technical Manual, Section 245, Group EPC. – – –1/1 TM4726 (01NOV03) 211-EPC-72 6020 to 6920S tractors 022204 PN=606 EPC Diagnostic Trouble Codes EPC 306111.31 — K1 Solenoid Valve, Circuit Fault Diagnostic trouble code EPC 306111.31 is saved when an open lead or a short in the circuit is registered while the K1 solenoid valve is active. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,000037E –19–01SEP03–1/1 Diagnostics The following are possible causes: • Defective K1 solenoid valve. • Defective/bad ground connection (XGND46). • Fault in K1 solenoid valve circuit: – Open lead in solenoid circuit. – Short circuit in solenoid circuit. Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Shift Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Shift Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-73 6020 to 6920S tractors 022204 PN=607 211 EPC 73 EPC Diagnostic Trouble Codes 2 Checking the K1 solenoid valve OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for K1 solenoid valve (Y40); see Section 245, Group EPC in the Technical Manual. IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 1st gear. 211 EPC 74 • Access address EPC014. EPC014 –– Speed, transmission speed sender (B104)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 1st gear) .................................................. approx. 566 rpm NOT OK: GO TO: Circuit/harness test for K1 solenoid valve (Y40); see Section 245, Group EPC in the Technical Manual. NOTE: The K1 solenoid valve is supplied with power by the transmission control unit (EPC) in 1st gear only. In 1st gear, the ratio of engine speed to transmission speed is 1:1.767. Gear shift (voltage supply to solenoid valves) Gear K1 First gear active K2 K3 active Second gear active Third gear Fourth gear active Engine speed to transmission speed ratio (forward travel) Gear Ratio First gear 1.767 Second gear 1.466 Third gear 1.225 Fourth gear 1.0 – – –1/1 EPC 306112.31 — K2 and/or K3 Solenoid Valve or Solenoid 1 and/or Solenoid 2, Circuit Fault Tractors up to serial no. 398790: Diagnostic trouble code EPC 306112.31 is saved when an open lead or a short in the circuit is registered while the K2 and/or K3 solenoid valve is active. Tractors from serial no. 398791: Diagnostic trouble code EPC 306112.31 is saved when an open lead or a short in the circuit is registered while solenoid valve 1 and/or 2 is active. Alarm level: Information LX25546,000037F –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-74 6020 to 6920S tractors 022204 PN=608 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: • • • • Defective K2 and/or K3 solenoid valve (up to serial no. 398790). Defective solenoid valve 1 and/or 2 (from serial no. 398791). Defective/bad ground connection (XGND46). Fault in circuit of K2 or K3 solenoid valve: – Open lead in solenoid circuit. – Short circuit in solenoid circuit. • Fault in circuit of solenoid valve 1 or 2: – Open lead in solenoid circuit. – Short circuit in solenoid circuit. Additional references: 211 EPC 75 • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. • “Removing and Installing the Shift Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair manual. • “Removing and Installing the Shift Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the Repair manual. – – –1/1 1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: • For tractors up to serial no. 398790, GO TO 2. • For tractors from serial no. 398791, GO TO 4. – – –1/1 TM4726 (01NOV03) 211-EPC-75 6020 to 6920S tractors 022204 PN=609 EPC Diagnostic Trouble Codes 2 Checking the K2 solenoid valve IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 2nd gear. 211 EPC 76 OK: • GO TO 3. • Type of error indicates a loose contact, GO TO: Circuit/harness test for K2 solenoid valve (Y39); see Section 245, Group EPC in the Technical Manual. • Access address EPC014. EPC014 –– Speed, transmission speed sender (B104)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 2nd gear) ................................................. approx. 682 rpm NOT OK: GO TO: Circuit/harness test for K2 solenoid valve (Y39); see Section 245, Group EPC in the Technical Manual. NOTE: The K2 solenoid valve is supplied with power by the transmission control unit (EPC) in 1st and 2nd gears. Together with the K1 solenoid valve, the K2 solenoid valve is responsible for shifting to 1st gear. In 2nd gear, the ratio of engine speed to transmission speed is 1:1.466. Gear shift (voltage supply to solenoid valves) Gear K1 K2 First gear active active Second gear K3 active Third gear Fourth gear active Engine speed to transmission speed ratio (forward travel) Gear Ratio First gear 1.767 Second gear 1.466 Third gear 1.225 Fourth gear 1.0 – – –1/1 TM4726 (01NOV03) 211-EPC-76 6020 to 6920S tractors 022204 PN=610 EPC Diagnostic Trouble Codes 3 Checking the K3 solenoid valve IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 4th gear. • Access address EPC014. EPC014 –– Speed, transmission speed sender (B104)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 4th gear) ............................................................. 1000 rpm OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for K3 solenoid valve (Y32); see 211 Section 245, Group EPC EPC in the Technical Manual. 77 NOT OK: GO TO: Circuit/harness test for K3 solenoid valve (Y32); see Section 245, Group EPC in the Technical Manual. NOTE: The K3 solenoid valve is supplied with power by the transmission control unit (EPC) in 4th gear only. In 4th gear, the ratio of engine speed to transmission speed is 1:1. In other words, the engine speed on the display matches the transmission speed shown in address EPC014 exactly. Gear shift (voltage supply to solenoid valves) Gear K1 K2 First gear active active Second gear K3 active Third gear Fourth gear active Engine speed to transmission speed ratio (forward travel) Gear Ratio First gear 1.767 Second gear 1.466 Third gear 1.225 Fourth gear 1.0 – – –1/1 TM4726 (01NOV03) 211-EPC-77 6020 to 6920S tractors 022204 PN=611 EPC Diagnostic Trouble Codes 4 Checking solenoid valve 1 IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 4th gear. 211 EPC 78 • Access address EPC014. EPC014 –– Speed, transmission speed sender (B104)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 4th gear) ................................................ approx. 1000 rpm OK: • GO TO 5. • Type of error indicates a loose contact, GO TO: Circuit/harness test for solenoid valve 1 (Y62), in 245-EPC. NOT OK: GO TO: Circuit/harness test for solenoid valve 1 (Y62), in 245-EPC. NOTE: Solenoid valve 1 is supplied with power by the transmission control unit (EPC) in 1st and 4th gears only. Together with solenoid valve 2, solenoid valve 1 is responsible for shifting to 1st gear. In 1st gear, the ratio of engine speed to transmission speed is 1:1.767. In 4th gear, the ratio of engine speed to transmission speed is 1:1. Gear shift (voltage supply to solenoid valves) Gear Solenoid valve 1 First gear active Second gear Solenoid valve 2 active active Third gear Fourth gear active Engine speed to transmission speed ratio (forward travel) Gear Ratio First gear 1.767 Second gear 1.466 Third gear 1.225 Fourth gear 1.0 – – –1/1 TM4726 (01NOV03) 211-EPC-78 6020 to 6920S tractors 022204 PN=612 EPC Diagnostic Trouble Codes 5 Checking solenoid valve 2 IMPORTANT: Perform the test only while the engine is running and range-shift (gear-shift) lever is in neutral. • Use the hand throttle to set engine speed to 1000 rpm. • Select 2nd gear. • Access address EPC014. EPC014 –– Speed, transmission speed sender (B104)—Specification Move the reverse drive lever to forward (clutch pedal not pressed):—Speed (with engine speed at 1000 rpm in 2nd gear) ................................................. approx. 682 rpm OK: • Diagnosis completed. • Type of error indicates a loose contact, GO TO: Circuit/harness test for solenoid valve 2 (Y63), in 211 245-EPC. EPC 79 NOT OK: GO TO: Circuit/harness test for solenoid valve 2 (Y63), in 245-EPC. NOTE: Solenoid valve 2 is supplied with power by the transmission control unit (EPC) in 1st and 2nd gears only. Together with solenoid valve 2, solenoid valve 1 is responsible for shifting to 1st gear. In 1st gear, the ratio of engine speed to transmission speed is 1:1.767. In 2nd gear, the ratio of engine speed to transmission speed is 1:1.466. Gear shift (voltage supply to solenoid valves) Gear Solenoid valve 1 First gear active Solenoid valve 2 active Second gear active Third gear Fourth gear active Engine speed to transmission speed ratio (forward travel) Gear Ratio First gear 1.767 Second gear 1.466 Third gear 1.225 Fourth gear 1.0 – – –1/1 EPC 306120.09 — Basic Control Unit has Stopped Transmitting Data (Transmission Output Speed) Diagnostic trouble code EPC 306120.09 is saved when no transmission output speed signal (ground speed) is registered via the CAN BUS for more than 2 seconds. This indicates a problem in transmitting data between the basic control unit (BCU) and the EPC. This diagnostic trouble code triggers the alarm level: “Information”. LX25546,0000381 –19–01SEP03–1/1 TM4726 (01NOV03) 211-EPC-79 6020 to 6920S tractors 022204 PN=613 EPC Diagnostic Trouble Codes Diagnostics The following are possible causes: 211 EPC 80 • Fuse F03/01 is blown. • A fault in the BCU’s monitoring circuit (faulty travel speed sender B09/B35). – BCU diagnostic trouble codes take priority. • A general 29-bit CAN BUS problem. – If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN BUS: Diagnostic trouble code BIF 000639.02 takes priority. • Defective 29-bit CAN BUS connection or power supply to the basic control unit causes an intermittent problem in transferring data. – Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the basic control unit (ECU 002000.13, EPC 306123.09, SFA 324081.09 and/or SIC 334002.09). • Defective 29-bit CAN BUS connection or power supply to the transmission control unit (EPC) causes an intermittent problem in transferring data. • Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences. • Defective basic control unit (BCU). Additional references: • Electrical information: Reference 210-15-001, General References - Summary. • Reference 245-20-001, Data BUS Systems — Summary of References. • Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions). • Reference 245-EPC-200, Theory of Operation, PowrQuad Plus and AutoQuad Transmissions. – – –1/1 TM4726 (01NOV03) 211-EPC-80 6020 to 6920S tractors 022204 PN=614 EPC Diagnostic Trouble Codes 1 Preliminary test 1.1 NOTE: Take note of the processing procedures of diagnostic trouble codes before starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and Diagnostic Trouble Codes. 1.2 BCU diagnostic trouble codes take priority. 1.3 - A general 29-bit CAN BUS problem Is diagnostic trouble code BIF 000639.02 additionally stored? OK: Diagnostic trouble code is not active: Diagnosis completed. NOT OK: Diagnostic trouble code is active and 211 no BCU diagnostic EPC trouble codes exist: GO 81 TO 1.3 OK: Diagnostic trouble code BIF 000639.02 is additionally stored, refer to the diagnostic trouble code procedure BIF 000639.02 - 29-bit CAN BUS, open circuit (Section 211, Group BIF). NOT OK: No diagnostic trouble code is saved that indicates a general problem in the 29-bit CAN BUS: GO TO 2. – – –1/1 TM4726 (01NOV03) 211-EPC-81 6020 to 6920S tractors 022204 PN=615 EPC Diagnostic Trouble Codes 2 Checking the BCU plug (29-bit CAN BUS connection and power supply) 211 EPC 82 Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. • • • • OK: GO TO 3. Check the power supply. Check the 29-bit CAN BUS communication lines (934/935). Check the 29-bit CAN BUS screen lines (930/932). Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. BCU –– plug X483/1 (W08)—Specification Power supply:—Positive (lead 571) ...................................................... 12 volts 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. CAN- (lead 935) .................................................................................................. 29-bit CAN BUS screen lines:—Lead 930- ..................................................................................................................... Lead 932+ ........................................................................................................... NOT OK: Recondition as required and carry out an operational test. at pin 23 at pin 44 at pin 21 at pin 20 at pin 43 BCU –– plug X483/2 (W08)—Specification Power supply:—Ground (lead 050) ....................................................................... at pin 1 For circuit diagram, see: • Reference 240-10A-051, SE16F - BCU (Speed Sender and Radar). • Reference 240-10-024, SE16H-Basic control unit (BCU) (power supply, acoustic alarm) For component location and pin arrangement, refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 398791 — Summary of References – – –1/1 TM4726 (01NOV03) 211-EPC-82 6020 to 6920S tractors 022204 PN=616 EPC Diagnostic Trouble Codes 3 Checking the EPC plug (29-bit CAN BUS connection and power supply) Most wiring harness problems are caused by connector problems (contacts loose/bad/slid back) and/or bad ground connections. OK: Diagnosis completed. • • • • NOT OK: Recondition as required and carry out an operational test. Check the power supply. Check the 29-bit CAN BUS communication lines (934/935). Check the 29-bit CAN BUS screen lines (930/932). Check the connections at the plug and control unit for loose, widened, slid-back or corroded contacts. EPC –– plug X489 (W08)—Specification Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23 Positive (lead 503) .................................................................................. 12 volts at pin 2 Ground (lead 050) ................................................................................................. at pin 1 Ground (lead 050) ............................................................................................... at pin 24 29-bit CAN BUS communication lines:— CAN+ (lead 934) ................................................................................................. at pin 44 CAN- (lead 935) .................................................................................................. at pin 21 29-bit CAN BUS screen lines:—Lead 930- ..................................................................................................................... at pin 20 Lead 932+ ........................................................................................................... at pin 43 For circuit diagram, see: • Reference 240-10A-053, SE26A - Transmission Control For component location and pin arrangement, refer to: • Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520 Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC — Summary of References • Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to 97/68/EC — Summary of References. • Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References. • Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial No. 398791 — Summary of References. • Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, 6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from Serial No. 398791 — Summary of References – – –1/1 TM4726 (01NOV03) 211-EPC-83 6020 to 6920S tractors 022204 PN=617 211 EPC 83 EPC Diagnostic Trouble Codes EPC 306121.09 — Engine Control Unit or Basic Control Unit has Stopped Transmitting Data (Engine Speed) 211 EPC 84 Diagnostic trouble code EPC 306121.09 is saved when no engine speed is registered via the CAN BUS for more than 2 seconds. This indicates a problem in transmitting data between the engine control unit (ECU) or basic control unit (BCU) and the EPC. This diagnostic trouble code triggers the alarm level: “Information”. In the case of tractors with Delphi/Lucas injection pump, the transmission control unit (EPC) receives the engine speed from the BCU (via CAN BUS). In the case of tractors with Level 4 (BOSCH VP44 injection pump), Level 11 (HPCR fuel system) or Level 12 (DE10 injection pump), the transmission control unit (EPC) receives the engine speed from the engine control unit (ECU) via the CAN BUS. LX25546,0000382 –19–01SEP