FMEA Worksheet
Step 4 Failure Analysis
Purpose: To define the relationship for FE, FM, FC
For Function of Process, 3 perspective are required: YP for Your Plant, STP for Ship-To-Plant and EU for
End-User
Process  Process Step  4M
Process: Moulding
Process Step 1: loading
1.
2.
3.
4.
5.
6.
FM1 – wrong orientation
FM2 – Loader stuck
FM3 – misalignment
FM4
FM5
Process Step 2: Indexing
1. FM1
2. FM2
3. FM3
Process Step 3: set up..
1. FM1
2. FM2
3. FM3
Process Step 4: xxx
1. FM1
2. FM2
3. FM3
© Copyright Leo Ardent 2021
www.leoardent.com
4
FMEA Worksheet
Step 4 Failure Analysis
Failure Effect ( FE )
Failure Mode ( FM )
Failure Cause (FC)
Man:
Human error XXX
Operator mistake XXX
YP:
Machine:
Polarity is reversed on
product
Machine malfunction XXX
Failure Mode:
FM1= wrong orientation
STP:
Material:
Cannot mount in PCB
board.
Test fail.
________
EU:
Cannot turn on the
sensor for rain wiper.
________
© Copyright Leo Ardent 2021
www.leoardent.com
4
FMEA Worksheet
Step 4 Failure Analysis
Failure Effect ( FE )
Failure Mode ( FM )
Failure Cause (FC)
Man:
Machine:
YP:
Failure Mode:
STP:
Material:
EU:
________
________
© Copyright Leo Ardent 2021
www.leoardent.com
4
FMEA Worksheet
Step 4 Failure Analysis
Failure Effect ( FE )
Failure Mode ( FM )
Failure Cause (FC)
Man:
Machine:
YP:
Failure Mode:
STP:
Material:
EU:
________
________
© Copyright Leo Ardent 2021
www.leoardent.com
4
FMEA Worksheet
Step 4 Failure Analysis
Failure Effect ( FE )
Failure Mode ( FM )
Failure Cause (FC)
Man:
Machine:
YP:
Failure Mode:
STP:
Material:
EU:
________
________
© Copyright Leo Ardent 2021
www.leoardent.com
4
FMEA Worksheet
Step 4 Failure Analysis
Failure Effect ( FE )
Failure Mode ( FM )
Failure Cause (FC)
Man:
Machine:
YP:
Failure Mode:
STP:
Material:
EU:
________
________
© Copyright Leo Ardent 2021
www.leoardent.com
4
FMEA Worksheet
Step 4 Failure Analysis
Failure Effect ( FE )
Failure Mode ( FM )
Failure Cause (FC)
Man:
Machine:
YP:
Failure Mode:
STP:
Material:
EU:
________
________
© Copyright Leo Ardent 2021
www.leoardent.com
4