Chapter 4 DC to AC Conversion (INVERTER) • • • • • General concept Single-phase inverter Harmonics Modulation Three-phase inverter Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 1 DC to AC Converter (Inverter) • DEFINITION: Converts DC to AC power by switching the DC input voltage (or current) in a pre-determined sequence so as to generate AC voltage (or current) output. • General block diagram IDC Iac Vac VDC − − • TYPICAL APPLICATIONS: – Un-interruptible power supply (UPS), Industrial (induction motor) drives, Traction, HVDC Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 2 Simple square-wave inverter (1) • To illustrate the concept of AC waveform generation S1 S3 S4 S2 Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 3 AC Waveform Generation S1,S2 ON; S3,S4 OFF vO S1 VDC for t1 < t < t2 VDC S3 + vO − t1 S4 t t2 S2 S3,S4 ON ; S1,S2 OFF for t2 < t < t3 vO S1 VDC S3 t2 + vO − S4 t3 t S2 -VDC Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 4 AC Waveforms INVERTER OUTPUT VOLTAGE Vdc π 2π -Vdc FUNDAMENTAL COMPONENT V1 4VDC π V1 3 V1 5 3RD HARMONIC 5RD HARMONIC Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 5 Harmonics Filtering DC SUPPLY INVERTER (LOW PASS) FILTER LOAD L + vO 1 C + vO 2 − BEFORE FILTERING vO 1 − AFTER FILTERING vO 2 • Output of the inverter is “chopped AC voltage with zero DC component”. It contain harmonics. • An LC section low-pass filter is normally fitted at the inverter output to reduce the high frequency harmonics. • In some applications such as UPS, “high purity” sine wave output is required. Good filtering is a must. • In some applications such as AC motor drive, filtering is not required. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 6 Variable Voltage Variable Frequency Capability Vdc2 Higher input voltage Higher frequency Vdc1 Lower input voltage Lower frequency t • Output voltage frequency can be varied by “period” of the square-wave pulse. • Output voltage amplitude can be varied by varying the “magnitude” of the DC input voltage. • Very useful: e.g. variable speed induction motor drive Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 7 Output voltage harmonics/ distortion • Harmonics cause distortion on the output voltage. • Lower order harmonics (3rd, 5th etc) are very difficult to filter, due to the filter size and high filter order. They can cause serious voltage distortion. • Why need to consider harmonics? – Sinusoidal waveform quality must match TNB supply. – “Power Quality” issue. – Harmonics may cause degradation of equipment. Equipment need to be “de-rated”. • Total Harmonic Distortion (THD) is a measure to determine the “quality” of a given waveform. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 8 Total Harmonics Distortion (THD) Voltage THD : If Vn is the nth harmonic voltage, ∞ (Vn, RMS )2 THDv = n= 2 V1, RMS = V2, RMS 2 + V3, RMS 2 + .... + V2, RMS 2 V1, RMS If the rms voltage for the vaveform is known, ∞ (VRMS )2 − (V1, RMS )2 THDv = n= 2 V1, RMS Current THD : ∞ (I n, RMS )2 THDi = n =2 I1, RMS V In = n Zn Z n is the impedance at harmonic frequency. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 9 Fourier Series • Study of harmonics requires understanding of wave shapes. Fourier Series is a tool to analyse wave shapes. Fourier Series ao = an = bn = 1 2π π 1 π 1 π 0 2π 0 2π f (v )dθ (" DC" term) f (v) cos(nθ )dθ (" cos" term) f (v) sin (nθ )dθ ("sin" term) 0 Inverse Fourier ∞ 1 f (v) = ao + (an cos nθ + bn sin nθ ) 2 n =1 where θ = ωt Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 10 Harmonics of square-wave (1) Vdc π 2π θ ω -Vdc ao = an = bn = 1 π π 0 2π Vdc dθ + − Vdc dθ = 0 π Vdc π π 0 Vdc π π 0 2π cos(nθ )dθ − cos(nθ )dθ = 0 π 2π sin (nθ )dθ − sin (nθ )dθ π Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 11 Harmonics of square wave (2) Solving, V π 2π bn = dc − cos(nθ ) 0 + cos(nθ ) π nπ Vdc [(cos 0 − cos nπ ) + (cos 2nπ − cos nπ )] = nπ Vdc [(1 − cos nπ ) + (1 − cos nπ )] = nπ 2V = dc [(1 − cos nπ )] nπ [ ] When n is even, cos nπ = 1 bn = 0 (i.e. even harmonics do not exist) When n is odd, cos nπ = −1 4Vdc bn = nπ Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 12 Spectra of square wave Normalised Fundamental 1st 3rd (0.33) 5th (0.2) 7th (0.14) 9th (0.11) 11th (0.09) 1 3 5 n 7 9 11 • Spectra (harmonics) characteristics: – Harmonic decreases with a factor of (1/n). – Even harmonics are absent – Nearest harmonics is the 3rd. If fundamental is 50Hz, then nearest harmonic is 150Hz. – Due to the small separation between the fundamental an harmonics, output low-pass filter design can be very difficult. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 13 Quasi-square wave (QSW) Vdc α α α π 2π -Vdc Note that an = 0. (due to half - wave symmetry) [ 2V 1 π −α π −α bn = 2 Vdc sin (nθ )dθ = dc − cos nθ α π α nπ ] 2Vdc [cos(nα ) − cos n(π − α )] = nπ Expanding : cos n(π − α ) = cos(nπ − nα ) = cos nπ cos nα + sin nπ sin nα = cos nπ cos nα bn = 2Vdc [cos(nα ) − cos nπ cos nα ] nπ 2Vdc = cos(nα )[1 − cos nπ ] nπ Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 14 Harmonics control If n is even, bn = 0, 4Vdc If n is odd, bn = cos(nα ) nπ In particular, amplitude of the fundamental is : b1 = 4Vdc π cos(α ) Note : The fundamental , b1 , is controlled by varying Harmonics can also be controlled by adjusting α , Harmonics Elimination : For example if α = 30 o , then b3 = 0, or the third harmonic is eliminated from the waveform. In general, harmonic n will be eliminated if : 90o α= n Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 15 Example A full - bridge single phase inverter is fed by square wave signals. The DC link voltage is 100V. The load is R = 10R and L = 10mH in series. Calculate : a) the THDv using the " exact" formula. b) the THDv by using the first three non - zero harmonics c) the THDi by using the first three non - zero harmonics Repeat (b) and (c) for quasi - square wave case with α = 30 degrees Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 16 Half-bridge inverter (1) S1 ON Vdc S2 OFF + VC1 Vdc G + VC2 - 2 S1 − V + o 0 t RL S2 − Vdc 2 S1 OFF S2 ON • Also known as the “inverter leg”. • Basic building block for full bridge, three phase and higher order inverters. • G is the “centre point”. • Both capacitors have the same value. Thus the DC link is equally “spilt” into two. • The top and bottom switch has to be “complementary”, i.e. If the top switch is closed (on), the bottom must be off, and vice-versa. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 17 Shoot through fault and “Dead-time” • In practical, a dead time as shown below is required to avoid “shoot-through” faults, i.e. short circuit across the DC rail. • Dead time creates “low frequency envelope”. Low frequency harmonics emerged. • This is the main source of distortion for high-quality sine wave inverter. + S1 Ishort G Vdc RL − S1 signal (gate) S2 signal (gate) S2 "Shoot through fault" . Ishort is very large td td "Dead time' = td Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 18 Single-phase, full-bridge (1) • Full bridge (single phase) is built from two halfbridge leg. • The switching in the second leg is “delayed by 180 degrees” from the first leg. LEG R VRG Vdc 2 LEG R' π 2π ωt π 2π ωt π 2π ωt + + Vdc 2 S1 - Vdc G - R S3 + Vo - R' + Vdc 2 VR 'G Vdc 2 − S4 S2 − Vdc 2 Vdc 2 Vo Vdc Vo = V RG − VR 'G G is " virtual groumd" − Vdc Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 19 Three-phase inverter • Each leg (Red, Yellow, Blue) is delayed by 120 degrees. • A three-phase inverter with star connected load is shown below +Vdc + Vdc/2 G S1 S3 − + Vdc/2 S5 R Y iR iY S4 B iB S6 S2 − ZR ia ib ZY ZB N Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 20 Three phase inverter waveforms Inverter Phase Voltage VDC/2 (or pole switching waveform) VRG -V /2 DC 1200 VDC/2 VYG -VDC/2 2400 VDC/2 VBG -VDC/2 lIne-to -ine Voltage VRY Six-step Waveform VRN VDC -VDC 2VDC/3 VDC/3 -VDC/3 -2VDC/3 Interval Positive device(s) on Negative device(s) on 1 3 2,4 2 3,5 4 3 5 4,6 4 1,5 6 5 1 2,6 6 1,3 2 Quasi-square wave operation voltage waveforms Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 21 Pulse Width Modulation (PWM) Modulating Waveform +1 M1 Carrier waveform 0 −1 Vdc 2 0 − • t 0 t1 t2 t3 t4 t5 Vdc 2 Triangulation method (Natural sampling) – Amplitudes of the triangular wave (carrier) and sine wave (modulating) are compared to obtain PWM waveform. Simple analogue comparator can be used. – Basically an analogue method. Its digital version, known as REGULAR sampling is widely used in industry. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 22 PWM types • Natural (sinusoidal) sampling (as shown on previous slide) – Problems with analogue circuitry, e.g. Drift, sensitivity etc. • Regular sampling – simplified version of natural sampling that results in simple digital implementation • Optimised PWM – PWM waveform are constructed based on certain performance criteria, e.g. THD. • Harmonic elimination/minimisation PWM – PWM waveforms are constructed to eliminate some undesirable harmonics from the output waveform spectra. – Highly mathematical in nature • Space-vector modulation (SVM) – A simple technique based on volt-second that is normally used with three-phase inverter motordrive Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 23 Modulation Index, Ratio Modulating Waveform +1 M1 Carrier waveform 0 −1 Vdc 2 0 − t0 t1 t 2 t 3 t 4 t5 Vdc 2 Modulation Index (Modulation Depth) = M I : Amplitude of the modulating waveform MI = Amplitude of the carrier waveform Modulation Ratio (Frequency Ratio) = M R (= p ) MR = p = Frequency of the carrier waveform Frequency of the modulating waveform Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 24 Modulation Index, Ratio Modulation Index deterrmines the output voltage fundamental component If 0 < M I < 1, V1 = M I Vin where V1 , Vin are fundamental of the output voltage and input (DC) voltage, respectively. −−−−−−−−−−−−−−−−−−−−−−−−−−−− Modulation ratio determines the incident (location) of harmonics in the spectra. The harmonics are normally located at : f = kM R ( f m ) where f m is the frequency of the modulating signal and k is an integer (1,2,3...) Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 25 Regular sampling t1 t2 Sinusoidal modulating waveform, vm(t) Carrier, vc(t) 2π π t Regular sampling waveform, vs (t ) t'1 t'2 vpwm t Regular sampling PWM Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 26 Asymmetric and symmetric regular sampling T +1 M1 sin ω mt sample point 3T 4 T 4 5T 4 π t 4 −1 Vdc 2 asymmetric sampling t0 t1 t2 t3 t symmetric sampling V − dc 2 Generating of PWM waveform regular sampling Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 27 Bipolar Switching Modulating Waveform +1 M1 Carrier waveform 0 −1 Vdc 2 0 − t0 t1 t2 t 3 t 4 t5 Vdc 2 Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 28 Unipolar switching A Carrier waveform B (a) S1 (b) S3 (c) V pwm (d) Unipolar switching scheme Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 29 Bipolar PWM switching: Pulsewidth characterization ∆ δ= ∆ 4 modulating waveform carrier waveform π 2π π 2π Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 30 kth pulse δ 1k δ 2k αk The kth Pulse ∆ δ0 δ0 + Vdc 2 δ1k δ0 δ0 δ 2k + Vdc 2 αk The kth PWM pulse Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 31 Determination of switching angles for kth PWM pulse (1) AS2 AS1 v Vmsin( θ ) + Vdc 2 Ap1 Ap2 V − dc 2 Equating the volt - second, As1 = Ap1 As 2 = Ap 2 Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 32 PWM Switching angles (2) The Volt - second during the first half cycle of the PWM pulse is given as : Vdc Vdc (δ1k ) − (2δ o − δ1k ) A p1 = 2 2 = (Vdc )(δ1k − δ o ) Similarly for the second half, Vdc (δ 2k ) − Vdc (2δ o − δ 2k ) 2 2 = (Vdc )(δ 2k − δ o ) Ap2 = The volt - second supplied by the sinusoid, As1 = αk Vm sin θdθ = Vm [cos(α k − 2δ o ) − cos α k ] α k − 2δ o = 2Vm sin δ o sin(α k − δ o ) Similarly, As 2 = 2δ oVm sin(α k + δ o ) Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 33 Switching angles (3) For small angle δ o sin δ o → δ o , As1 = 2δ oVm sin(α k − δ o ) As 2 = 2δ oVm sin(α k − δ o ) To derive the modulation strategy, A p1 = As1; A p 2 = As 2 Hence, for the the first half cycle of PWM pulse, (Vdc )(δ1k − δ o ) = 2δ oVm sin(α k − δ o ) (δ1k − δ o ) = 2Vm (δ o sin(α k − δ o ) Vdc By definition, the Modulation Ratio, MI = Vm (Vdc 2 ) is known as modulation Thus, the pulse width for the first half cycle of the PWM waveform is given by : δ1k = δ o [1 + M I sin(α k − δ o )] Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 34 PWM switching angles (4) Thus the leading edge switching angle of the kth pulse is : α k − δ1k Using similar method, pulse width of the second half cycle of PWM waveform : δ 2k = δ o [1 + M I sin(α k + δ o )] And the trailing edge angle : α k + δ 2k The above equation is valid for Asymmetric Modulation, i.eδ1k and δ 2k are different. For Symmetric Modulation, δ1k = δ 2k = δ k Hence δ k = δ o [1 + M I sin α k ] Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 35 Example • For the PWM shown below, calculate the switching angles pulses no. 2. carrier waveform 2V 1.5V π 2π modulating waveform 1 2 3 4 5 6 7 8 9 π t1 t2 t3 t4 t5 t6 t13 t15 t17 t7 t8 t9 t10 t11 t12 t14 t16 t18 2π α1 Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 36 Harmonics of bipolar PWM ∆ Assuming the PWM waveform is half δ0 δ0 + Vdc 2 δ1k wave symmetry, harmonic δ0 δ0 δ 2k content of each (kth) PWM pulse can be computed as : bnk = 2 = + + 2 1T π α k −δ1k α k +δ 2 k π α −δ k 1k 2 αk f (v) sin nθdθ 0 π α −2δ k o 2 + Vdc 2 α k + 2δ o π α +δ k 2k V − dc sin nθdθ 2 Vdc sin nθdθ 2 V − dc sin nθdθ 2 Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 37 Harmonics of Bipolar PWM Which can be reduced to : Vdc {cos n(α k − 2δ o ) − cos n(α k − δ1k ) bnk = − nπ + cos n(α k + δ 2 k ) − cos n(α k − δ1k ) + cos n(α k + δ 2 k ) − cos n(α k + 2δ o )} Yeilding, 2Vdc [cos n(α k − δ1k ) − cos n(α k − 21k ) bnk = nπ + 2 cos nα k cos n 2δ o ] This equation cannot be simplified productively.The Fourier coefficent for the PWM waveform isthe sum of bnk for the p pulses over one period, i.e. : bn = p bnk k =1 Next slide shows the computation of this equation. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 38 PWM Spectra M I = 0.2 Amplitude M I = 0.4 1. 0 0 .8 M I = 0.6 0.6 0.4 M I = 0 .8 Modulation Index 0.2 0 M I = 1 .0 p 2p 3p 4p Fundamental NORMALISED HARMONIC AMPLITUDES FOR SINUSOIDAL PULSE-WITDH MODULATION Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 39 PWM spectra observations • • The harmonics appear in “clusters” at multiple of the carrier frequencies . Main harmonics located at : f = kp (fm); k=1,2,3.... where fm is the frequency of the modulation (sine) waveform. • There also exist “side-bands” around the main harmonic frequencies. • Amplitude of the fundamental is proportional to the modulation index. The relation ship is given as: V1= MIVin • The amplitude of the harmonic changes with MI. Its incidence (location on spectra) is not. • When p>10, or so, the harmonics can be normalised. For lower values of p, the side-bands clusters overlap-normalised results no longer apply. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 40 Tabulated Bipolar PWM Harmonics 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 MR 1.242 1.15 1.006 0.818 0.601 MR +2 0.016 0.061 0.131 0.220 0.318 n 1 MI MR +4 2MR +1 0.018 0.190 2MR +3 0.326 0.370 0.314 0.181 0.024 0.071 0.139 0.212 0.013 0.033 2MR +5 3MR 0.335 0.123 0.083 0.171 0.113 3MR +2 0.044 0.139 0.203 0.716 0.062 0.012 0.047 0.104 0.157 0.016 0.044 3MR +4 3MR +6 4MR +1 0.163 0.157 0.008 0.105 0.068 4MR +3 0.012 0.070 0.132 0.115 0.009 0.034 0.084 0.017 0.119 0.050 4MR+5 4MR +7 Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 41 Three-phase harmonics • For three-phase inverters, there is significant advantage if MR is chosen to be: – Odd: All even harmonic will be eliminated from the pole-switching waveform. – triplens (multiple of three (e.g. 3,9,15,21, 27..): All triplens harmonics will be eliminated from the line-to-line output voltage. • By observing the waveform, it can be seen that with odd MR, the line-to-line voltage shape looks more “sinusoidal”. • As can be noted from the spectra, the phase voltage amplitude is 0.8 (normalised). This is because the modulation index is 0.8. The line voltage amplitude is square root three of phase voltage due to the three-phase relationship Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 42 Effect of odd and “triplens” π Vdc 2 − − 2π V RG Vdc 2 Vdc 2 VYG Vdc 2 Vdc V RY − Vdc Vdc 2 − − p = 8, M = 0.6 V RG Vdc 2 Vdc 2 VYG Vdc 2 Vdc V RY − Vdc p = 9, M = 0.6 ILLUSTRATION OF BENEFITS OF USING A FREQUENCY RATIO THAT IS A MULTIPLE OF THREE IN A THREE PHASE INVERTER Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 43 Spectra: effect of “triplens” Amplitude 1.8 0.8 3 (Line to line voltage) 1.6 1.4 1.2 1.0 0.8 0.6 B 0.4 19 0.2 37 23 41 43 47 59 61 65 67 79 83 85 89 0 21 19 Fundamental A 63 23 37 39 41 43 45 47 57 59 61 83 81 65 79 67 69 77 85 87 89 91 Harmonic Order COMPARISON OF INVERTER PHASE VOLTAGE (A) & INVERTER LINE VOLTAGE (B) HARMONIC (P=21, M=0.8) Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 44 Comments on PWM scheme • It is desirable to have MR as large as possible. • This will push the harmonic at higher frequencies on the spectrum. Thus filtering requirement is reduced. • Although the voltage THD improvement is not significant, but the current THD will improve greatly because the load normally has some current filtering effect. • However, higher MR has side effects: – Higher switching frequency: More losses. – Pulse width may be too small to be constructed. “Pulse dropping” may be required. Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 45 Example The amplitudes of the pole switching waveform harmonics of the red phase of a three-phase inverter is shown in Table below. The inverter uses a symmetric regular sampling PWM scheme. The carrier frequency is 1050Hz and the modulating frequency is 50Hz. The modulation index is 0.8. Calculate the harmonic amplitudes of the line-to-voltage (i.e. red to blue phase) and complete the table. Harmonic number 1 Amplitude (pole switching waveform) 1 19 0.3 21 0.8 23 0.3 37 0.1 39 0.2 41 0.25 43 0.25 45 0.2 47 0.1 57 0.05 59 0.1 61 0.15 63 0.2 65 0.15 67 0.1 69 0.05 Amplitude (line-to line voltage) Power Electronics and Drives (Version 3-2003): Dr. Zainal Salam UTM-JB 46