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NDE Switch boards

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Prospective short circuit potential
Insulation rating
Busbar conductor for mechanical strength
Forces on the supports
Horizontal span displacement
Mechanical stresses on cables & cable fittings
Temperature rise
Seismic restraints
Civil construction requirements
Fire protection
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Earthing:- equipotential & lightning
Corrosion protection
Degrees of protection :- IEC 60529
Switchgear Enclosure & Housing
Sheet
Steel
Steel
Sections
AlZn Sheet
Steel
Rust
Removal
Degreasing
Phosphatize
Galvanize
Primer coat :- Dry film 30µm
Aluminum
Stainless
Steel
Primer coat :- Dry film 30µm
1ST Top Coat :- Dry film 30µm
2ND Top Coat :- Dry film 30µm
3RD Top Coat :- Dry film 30µm
Indoor
Occasional
Condensation
Warm Dry
Climate
Indoor & outdoor
Occasional
Condensation
Warm Dry
Climate
Indoor & outdoor
Aggressive
Atmosphere
Warm Humid
Climate
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The IP code is a designation code applied to
indicate the degree of protection by enclosures
against the access of persons to hazardous parts &
against the ingress of solid foreign objects & of
water & to give additional information with respect
to `this kind of protection.
Code letter
IP
2
First digit (0-6 or “X”)
Second digit (0-8 or “X”)
Additional letter (Optional)
Supplementary letter (optional)
3
C
H
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Low voltage switch gear is designed for switching &
protection of electrical equipment.
The selection of switching devices is based on the
specific task, e.g. isolation, short circuit current
breaking, motor switching, protection against
overcurrent & personnel hazard.
Depending on the type, switching devices can be
used for single or multiple switching tasks.
Switching tasks can also be conducted by a
combination of several units.
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Examples:- Circuit breakers, fuses, Disconnectors,
Load break switches, Fused disconnector switches,
Motor starter, Contactors, Overload relays, Residual
current operated device, Miniature circuit breaker
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Circuit breakers must be capable of making,
conducting & switching off currents under
operational conditions.
They must trip in accordance with defined time/
current characteristics under overload & short
circuit conditions
Circuit breakers without overcurrent releases are
known as switch disconnectors
Circuit breakers can also be equipped with residual
current releases.
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They are mechanical switching devices with only
one position of rest.
Are not operated manually
Are capable of connecting, conducting &
disconnecting currents in the circuit under service
conditions.
Contactors are selected by utilization categories
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Are used to start motors, accelerate them to
normal speed, ensure motor operation, disconnect
the motor from the power supply & by means of
suitable protection systems protect the motor & the
corresponding circuit in the case of overload.
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A disconnector can only open and close a
circuit if either a current of negligible
quantity is switched on or off, or if there is no
significant voltage difference between the two
contacts of each pole.
disconnector
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Load break switch can under normal
conditions in the circuit can make, conduct
and break currents.
Under specified abnormal conditions such as
a short circuit, conduct these short circuit
currents for a specified time.
load break
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A fuse switch disconnector is a switch
disconnector in which a fuse link or a fuse
holder with fuse link forms the moveable
contact.
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The application range of fuses are identified by two
letters
The first letter identifies the breaking range
g – general purpose fuse links
These can continuously conduct currents up to
their rated current and can interrupt currents from
the smallest fusing to the rated breaking capacity
a – back up fuse links
These can continuously conduct currents up to
their rated current and can interrupt only currents
above a specified multiple of their rated breaking
capacity
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The second letter identifies the application i.e. the
time current characteristic
G - for general application
M - for the protection of motor circuits and
switching
devices
R - for the protection of semiconductor
components
Tr - transformer protection
B - mine substation protection
D - fuse links with delay
N - fuse links without delay
fuse
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Protection functions
Overload protection/automatic restarting
Low load indicator
Off load protection
Blocking protection
Phase failure monitoring
Reclosing lockout
Safety interlocking
Thermal overload protection by thermistor
Loss of supply monitoring
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The term earthed means “effectively connected to
the general mass of earth” (ER2)
The New Zealand distribution system is a multiple
earthed neutral system
Earthing the neutral in an MEN system limits each
phase to a nominal 230V to earth
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The neutral is multiple earthed so that, if any live
part of the supply system or consumer’s
distribution system come into contact with earth,
current flows back to the neutral by way of parallel
paths, & the net resistance of the fault circuit is
low.
The lower the resistance of the fault path, the
higher the fault current.
The higher the fault current, the response of the
tripping device in tripping out the faulty circuit will
be quicker.
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a)
b)
c)
d)
e)
The main earthing system of a MEN electrical
installation shall consist of :An earth electrode; &
An earthing lead; &
An earth continuity busbar for the connection of
earth continuity conductors within the installation;
&
Bonding of any available metallic water supply
pipes to the earth continuity busbar; &
A removable link between the earth busbar & the
supply neutral
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The resistance of the main earthing conductor shall
be not more than 0.5Ω
The resistance between any point of the neutral &
earth is not to exceed 10Ω
Disadvantages
The high fault current brings an increased risk of
fire or shock if it flows through poorly made
connections or joints
A broken neutral is sometimes not immediately
noticed
All exposed metalwork associated with wiring
systems must be effectively earthed
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The earth electrode is the physical connection
between the earthing lead & the general mass of
earth.
Earth electrodes can be made from galvanizsed
steel rod, pipe or copper rod or wire, strip or plate
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cad welding
The connection must be clean
In some area (Rotorua) the main earth connection
may need some additional protection from
corrosion
The earthing lead must be labelled at each end
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Usually copper wire & forms part of a composite
conductor
May also use rigid metal conduit or trunking, the
metallic sheathing & armour of cables or a catenary
wire supporting a cable supporting a cable as
protective earth conductors.
Metal pipes carrying flammable or explosive gases,
liquids, or dusts must not be used as a protective
earthing conductor.
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