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NMKOMMU
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General information
Sirona Dental Systems GmbH
General information
About this document
This document describes how to perform the installation of
the C2+ dental treatment center.
The installation of optional equipment is described in detail
in other documents.
kÉï=~ë=çÑW=
For installing optional equipment, please refer to the following documents (among others):
•
SIROLUX FANTASTIC Installation Instructions,
Order Number 51 55 556
•
SIVISION 3 Installation Instructions,
Order Number 59 58 421
•
SIVISION 3 Kompakt Installation Instructions,
Order Number 59 58 389
NMKOMMU
Modification compared with last edition: 02.2006
Chapter or paragraph, page
24 Final Assembly of the Narrow Backrest ................. 33
25 Final Assembly of the Wide Backrest .................... 34
2
59 58 470 D 3370
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Sirona Dental Systems GmbH
Table of contents
1
Safety ..................................................................................................5
2
Checks and Prerequirements ..............................................................6
3
Checking the Supply Lines ..................................................................7
4
Installing the Narrow Backrest .............................................................8
5
Installing the Wide Backrest ................................................................9
6
Installation with Motor-Driven Headrest.............................................10
7
Connection of Motor-driven Headrest................................................11
8
Preparing the Chair for Installation ....................................................12
9
Fastening the Chair Base to the Floor ...............................................13
ÇÉìíëÅÜ
Table of contents
10 Connecting Air and Water .................................................................15
11 Operating the water unit without disinfection system.........................16
12 Electrical Connection .........................................................................17
13 Fastening of the Chair to the Floor ....................................................18
14 Adapting the Dentist Element ............................................................19
16 Adapting the Water Unit ....................................................................21
17 Water Unit: Making Connections.......................................................23
18 Adapting the Assistant Element.........................................................24
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15 Preparing Chair and Water Unit ........................................................20
19 Assistant Element: Making Hose Connections ..................................25
20 Valve set additional units: Making the hose connections ..................26
21 Distributor and Fuse Box ...................................................................27
22 Attaching the Water Unit Housing Covers .........................................28
24 Final Assembly of the Narrow Backrest.............................................33
25 Final Assembly of the Wide Backrest ................................................34
26 Installing the Seat Padding ................................................................35
27 Starting up the Treatment Unit ..........................................................36
28 Compare and adjust operating air pressures.....................................37
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3
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23 Concluding Work ...............................................................................31
Table of contents
Sirona Dental Systems GmbH
29 Checking the Safety Switches ...........................................................39
30 For the Customer … ..........................................................................40
31 Fastening the Chair to the Floor with the M1 Adapter Plate..............42
32 Settings on Dentist and Assistant Elements......................................43
33 Changing Function on "C" Foot Switch .............................................46
34 Demonstration Unit without Water Connection..................................47
35 Packing Position ................................................................................48
36 Reversing the Direction of the Travel Track ......................................49
4
59 58 470 D 3370
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1
1 Safety
Safety
ATTENTION
It is essential that you comply with the warning and safety
information contained in the Installationsanleitung.
All such information is highlighted by the captions NOTE,
ATTENTION, and CAUTION.
ATTENTION
The installation must be carried out in accordance with the
requirements stated in our Installationsanleitung.
ATTENTION
Use an ESD wrist band.
Connect it to the
protective ground wire.
ATTENTION
When opening the unit:
Please observe the safety measures for handling PC boards (ESD).
Touch a ground point to discharge static electricity before handling any components.
ATTENTION
båÖäáëÜ
Installation may be carried out only by personnel expressly
authorized by Sirona.
ATTENTION
It is essential that you switch off the treatment center PRIOR
to starting the installation.
ATTENTION
For reasons of product safety, only original Sirona accessories approved for this product, or accessories from third parties approved by Sirona, may be used. The user is responsible for dangers resulting from the use of non-approved
accessories.
If any devices not approved by Sirona are connected, they
must comply with the applicable standards, e.g.:
• IEC 60950 for information technology equipment and
• IEC IEC 60601-1 for medical electrical equipment
In case of doubt, contact the manufacturer of the system
components.
ATTENTION
Any person who assembles or modifies a medical electrical
system complying with the standard IEC 60 601-1-1 (safety
requirements for medical electrical equipment) by combining it with other equipment (e.g. when connecting a PC) is
responsible for ensuring that the requirements of this regulation are met to their full extent for the safety of the patients,
the operators and the environment.
ATTENTION
To ensure the operational readiness of medical electrical
equipment, the use of mobile radio telephones in the practice or hospital area is prohibited.
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5
2 Checks and Prerequirements
2
Sirona Dental Systems GmbH
Checks and Prerequirements
Suction machine
Air
oil-free
N
>80 µm
Cold water
(drinking water quality)
Dilution hardness
Water quality
Air quality
Lime deposits and corrosion residues in tap water can lead
to the following malfunctions:
Oil-free, dry and hygienically perfect air is required for driving the highspeed handpiece, for cooling the burr drives
and for the cooling spray.
•
Premature clogging of the filters in the unit
•
Rapid clogging of the fine water paths and jets in the
treatment instruments
For these reasons, the following points must be observed:
•
If the water hardness exceeds 12° dH (=2.15mmol), install a water softener.
•
Set dilution hardness to 8° dH (1.43mmol).
•
Install a conventional fine filter.
Fineness: >80µm (0.08mm).
•
Installation must be performed in compliance with the
recommendations of the national installation requirements (e.g. EN1717/DIN 1988).
•
The water quality must comply with the national requirements for drinking water.
•
The connection must be made to cold water.
6
Suction line
Install condensate separate K.
With a vacuum of pu >0.18 bar back pressure the treatment
center must be retrofitted with the “Vacuum limiter” retrofit
kit (Order No.: 59 68 826).
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3
3 Checking the Supply Lines
Checking the Supply Lines
1.
Supply through the floor
3/8“
max. 60 mm
H
2.
e
a
0 – 5 mm
d
B
a
s
e
min. 500mm
Installation template
3.
båÖäáëÜ
Solder fittings: 3/8" ext. thread
Ventilation
ca. 500mm
ca. 250mm
Supply above the floor
ca. 200mm
Supply through the floor
Supply above the floor
•
Unfold the mounting template.
•
Cut out the installation field.
Supply tube ends, corner valves and leads are routed as
shown (for details see Mounting Template).
•
Lay the template over lead ends on the site and check
the distances of the installation field from the walls in
accordance with the practice.
•
Then check the installation for the following:
1.
The top edges of the corner valves for air and water
must not project more than 60 mm above the upper surface of the finished floor.
2.
The suction and drain pipes must finish flush with the
upper surface of the floor. (Permissible deviation:
+5 mm).
Internal diameter for both pipes: 36.5 mm ∅.
3.
The electric leads must project by at least 500 mm.
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For the connection, the retrofit kit for installation above
ground 33 17 265 is required.
ATTENTION
Clean out the air and water pipes (metal chips!).
7
4 Installing the Narrow Backrest
4
Sirona Dental Systems GmbH
Installing the Narrow Backrest
3.
1.
5.
2.
i
4.
P
1.
Remove the six screws and four washers from the
sword.
2.
Pull off backrest cover.
3.
Pull out the headrest to its stop position.
4.
Fit the backrest onto the sword from above.
5.
Fasten the backrest with the six screws removed under
item 1. .
i
NOTE
With the electrical headrest the padding flap P is fastened
with the two middle screws.
Never use washers.
ATTENTION
Tighten all screws. Screws that are not tightened can lead
to functional disturbances when moving the headrest in and
out.
8
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5
5 Installing the Wide Backrest
Installing the Wide Backrest
4.
i
2.
P
1.
6.
båÖäáëÜ
3.
5.
A
B
7.
C
ATTENTION
A
C
i
NOTE
The order of installation must be complied with exactly to
guarantee the parallelism of the guide rods on the slide of
the headrest.
With the electrical headrest the padding flap P is fastened
with the two middle screws.
Never use washers.
1.
Remove the six screws and four washers from the strut.
Remove screws A on the side of the strut.
7.
2.
Pull off backrest cover.
3.
Remove two screws from the backrest (for use later at
position C).
When screwing in screw A, make sure that the threaded
spindle is not bent. Use open-end spanner SW10.
4.
Pull out the head support to its stop position.
5.
Place the metal bracket, tilted slightly backward, onto
point B and tilt the backrest forward.
6.
Retighten the backrest with the six screws removed under 1. above.
59 58 470 D 3370
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Screw in screws A (see "ATTENTION") and C.
ATTENTION
ATTENTION
Tighten all screws. Screws that have not been tightened
can result in malfunctions when the backrest is driven in and
out.
9
6 Installation with Motor-Driven Headrest
6
Sirona Dental Systems GmbH
Installation with Motor-Driven Headrest
E
D
S
2.
3.D
i
G
E
F
1.
4.
1.
Remove retaining ring S from driving pin F and pull the
pin out.
2.
Place fork D on spindle nut E.
i
6.
NOTE
Make sure spindle nut E is properly positioned!
Flat end of spindle nut facing fork D!
3.
Insert fork D in the slide of headrest G.
4.
Insert driving pin F from below and secure it with retaining ring S.
5.
Remove cable ties.
6.
Remove the (styrofoam) transport safety device.
10
5.
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7
7 Connection of Motor-driven Headrest
Connection of Motor-driven Headrest
X4
X3
X5
4.
L
3.
H
2.
5.
I
båÖäáëÜ
G
G
6.
M
V
1. / 8.
1.
1.
Unscrew cover M.
Undo two screws on the distributor housing and remove
cover V.
2.
Loosen screws G.
Insert lead with connector X4 through hole H and run it
behind cable clip I to the board. Plug in connector X4.
3.
Pass connector X5 through hole H and plug in.
4.
Run tilt-part cables with connector X3 through guide L
to the board.
Plug in connector X3.
5.
Retighten cable clip I with screws G.
6.
Screw cover V of the distributor housing back on.
7.
Interconnect connectors X1 and X2 (floating connection) and place them one after the other into the recess.
7.
ATTENTION
Make sure all hexagon cable sleeves fit properly.
8.
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Screw cover M back on guide L.
11
8 Preparing the Chair for Installation
8
Sirona Dental Systems GmbH
Preparing the Chair for Installation
7.
5.
6.
2.
7.
8.
3.
4.
1.
1.
Remove the front faceplate of the base.
It is fitted on the lateral faceplates (if necessary, carefully prize the faceplates apart with a screwdriver).
2.
Unscrew the two screws (with washers) at the front of
the cover. Take off the cover.
3.
Remove the transport safety device.
4.
Pull off the small bellows from the foot control.
Remove the rear faceplate of the base. It is fitted on the
lateral faceplates (if necessary, carefully prize the faceplates apart with a screwdriver).
5.
Unscrew the top faceplate (two screws with washers).
6.
Loosen the bellows in the lower region.
7.
Separate the chair from the pallet:
Unscrew four fastening screws (with washers).
8.
Remove lateral cover on each side.
12
i
NOTE
If the C2+ is being assembled as a replacement for an M1
that was previously located at this position, an adapter
board can be ordered (Order No. 58 70 493) with which the
existing mounting holes can still be used. For installation information regarding this point refer to “Fastening the Chair
to the Floor with the M1 Adapter Plate” on page 42
i
NOTE
A chair plate can be ordered for particularly uneven floors
(Order No. 58 71 913) which compensates the unevenness
of the floor. For installation information regarding this point
refer to “Fastening the Chair Base to the Floor” on page 13
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9
9 Fastening the Chair Base to the Floor
Fastening the Chair Base to the Floor
2.
M
X
7mm
M
3.
Y
4.
160
mm
D
80
mm
min.
Z
B’
B
20mm
Option
E
C
1.
A
5.
båÖäáëÜ
Ø 12mm
H
G
F
K
i
ATTENTION
NOTE
For special requirements (e.g. demo operation at a fair), installation on a demo plate is possible. In this case please
observe the installation instructions provided with the demo
plate and proceed with chapter “10 Connecting Air and Water” on page 15.
Floor heating! Determine the position of the heating coils
with the heating turned on.
1.
DO NOT use dowels for wooden floors. With wooden floors
provide appropriate supporting beams and make the necessary arrangements. With wooden floors drill 7 mm ∅,
depth 80 mm.
2.
Drill the dowel holes.
ATTENTION
Position the mounting template in relation to the corner
valves, set to dimensions.
Center-punch the fastening points A to K .
ATTENTION
The fastening points C and H bear the main load of the floor
fastening.
ATTENTION
Drilled hole depth: The screed X and sound-deadening layer Y have to be overcome and a hole at least 80 mm deep
has to be drilled in the load-bearing concrete Z for a secure
anchorage.
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3.
Insert the dowels into the concrete support.
4.
Option (chair plate 58 71 913):
Align the chair plate with the drill holes.
5.
Grasp the chair in the M area, lift it off the pallet and
move into position.
ATTENTION
Do not lift the chair by its backrest or by the bracket for the
upholstery.
13
9 Fastening the Chair Base to the Floor
Sirona Dental Systems GmbH
10x160 (5 ea.)
10x80 (5 ea.)
D
58 71 848 D3370
Option
7.
S
6.
B’
B
C
A
E
H
K
S
KS
6.
Screw the chair to positions A, B, B’, D, E and K.
– 1 mm: Order No. 47 09 304
– With a concrete floor:
Use 10 x 160 wood screws and washers.
– 2 mm: Order No. 47 09 312
– With a wooden floor:
Use 10 x 80 wood screws and washers.
i
NOTE
7.
Option
Screw protective ground conductor S to the chair plate
and the bottom of the chair (do not forget the contact
plate KS).
When using the chair plate, the chair is screwed with the
chair plate to the floor using the same screws as above.
i
NOTE
The chair must be fastened at positions C and H, after the
electrical connection has been made. The chair can then be
moved upward with the foot control (refer to page 18).
ATTENTION
The chair base must be exactly adjusted to the horizontal
position!
•
14
For compensating any unevenness in the floor, shimming plates contained in the package can be used.
More shimming plates can be ordered by quoting the
following order numbers:
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10 Connecting Air and Water
10 Connecting Air and Water
Air
A
1.
B
B
båÖäáëÜ
Water
Air
1.
right
ATTENTION
Do not damage the sanitary hoses and cables.
ATTENTION
Make sure they are connected properly!
ATTENTION
The sanitary hoses must not touch belt A and sheet metal
cover B!
ATTENTION
Before connecting the sanitary hoses to the corner valves,
the water and air inlet hoses must be thoroughly rinsed and
blown out by opening the corner valves.
1.
wrong
right
wrong
ATTENTION
Use only properly fitting open-jawed wrenches for installation. Never use pipe wrenches.
Observe the permissible bending radius and avoid sharp
bends.
Never twist the hoses. Also make sure that unintentional
twisting does not occur when tightening down. Use an additional wrench to prevent any twisting.
Tensile forces must not act on the connecting hoses. Make
sure that tensile stressing does not occur after installation
either.
Connect the flexible connecting pipes for water (green
marking) and air (blue marking) to the on-site corner
valves.
Screw seals tight with nuts.
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11 Operating the water unit without disinfection system
Sirona Dental Systems GmbH
11 Operating the water unit without disinfection system
YE
1.
2.
4.
MV35
GN
F
MV1
A
A
AD3
3.
B
5. 7.
6. C
i
E
NOTE
When it leaves the factors, the patient's chair has been prepared for operation of the water unit with the disinfection
system. If the water unit is operate without the disinfection
system, remove MV1 and replace with AD3.
1.
Remove conductors GN(+) and YE(-) from MV1 and insulate.
2.
Turn coil F of MV1 slightly and pull off.
3.
Loosen screws D and remove MV1.
4.
Insert two new O-rings and set pressure regulator AD3
into place, correctly positioned. Attach firmly with
screws A. Be careful with the O-rings!
i
NOTE
Pressure regulator AD3 is included in the water unit package.
5.
Undo two screws B and remove nipple holding plate.
6.
Remove plug C and attach hose E from AD3.
7.
Reattach nipple holding plate with screws.
16
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12 Electrical Connection
12 Electrical Connection
X4
47
2.
X3
49
4
3
X2
2
1
4.
3.
NL
båÖäáëÜ
1.
5.
ATTENTION
ATTENTION
Switch OFF power from the main switch for the electrical installation.
The control voltages connected to X2, X3 and X4 may
amount to max. 230V, 6A.
1.
Connect power line: N, L,
5.
2.
Connect control leads of suction pump to X4.47 and 49.
Fasten the control cables from X2, X3 and X4 together
with a cable tie.
•
Switch ON power from the main switch for the electrical
installation.
i
NOTE
Connecting technique for X2, X3, X4:
First press with a screwdriver, and then plug in.
3.
Connect call leads to X2.1 and 2. Only the push-button
function is possible.
4.
X3.3 and 4 are terminal points for key # (for example,
composite function of the ceiling model SIROLUX FANTASTIC, when present).
With the SIROLUX FANTASTIC ceiling model, two cables have to be laid from the ceiling to the installation
tube in the connection area of the chair.
Note setting as switch or push-button (momentary).
(See Operating Instructions, chapter ”Basic Workstation Settings, Mode Key”).
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13 Fastening of the Chair to the Floor
Sirona Dental Systems GmbH
13 Fastening of the Chair to the Floor
C
3. H
2.
10x200 (2 ea.)
1.
4.
58 71 848 D3370
10x110 (2 ea.)
Fastening Points C and H
1.
Switch on the main switch.
2.
Let the chair travel upwards with the foot control. (Observe Operating Instructions!)
3.
Fasten the chair to the floor with two wood screws and
washers.
– With a concrete floor:
Use 10 x 200 wood screws.
– With a wooden floor:
Use 10 x 110 wood screws.
– With the M1 adapter plate (refer also to page 42):
Use M 10 x 40
4.
18
Switch the main switch off.
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14 Adapting the Dentist Element
14 Adapting the Dentist Element
5.
ca.
3 kg
6,6 lbs
4.
båÖäáëÜ
2.
3.
1.
6.
A
1.
Hinge up the flexible cover.
Push the dentist element onto the guide bolts of the
slide.
5.
2.
Insert two screws, nuts and washers in the plugged-in
connection.
3.
Insert the spacer plate
(2x0.5mm, 1x1mm)
If the customer wishes to have the dentist element in the
neutral position at the head end of the chair, it is necessary
to repole as described in Chapter “Reversing the Direction
of the Travel Track” on page 49
i
6.
NOTE
Inserting the intermediate plates enables the dentist element head to be aligned horizontally. The unit-specific tolerances can be compensated for by an empirically determined combination of the intermediate plates . To
compensate for the still missing instruments the dentist element head must be loaded with approx. 3kg during the adjustment.
4.
i
i
Put on the tray support.
NOTE
Plug the ball stopper A into the unoccupied instrument
holder to prevent a treatment instrument from being deposited inadvertently in this holder.
NOTE
The setting of the height adjustment and the swivel stops of
the support arms is described on page 43 and 45.
Tighten the screws.
Check the levelness of the dentist element head with a
spirit level at different places on the track.
If necessary loosen the screws again, remove the
spacer plate and repeat the process until the dentist element stands level.
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15 Preparing Chair and Water Unit
Sirona Dental Systems GmbH
15 Preparing Chair and Water Unit
Grease SYNTHESO PRO AA2
1.
7.
3.
2.
5.
6.
A
4.
K
1.
Remove the transport protection tape.
2.
Undo two screws of fuse box cover and remove cover.
3.
Undo and remove three screws of the cable holder on
the distributor box.
4.
Check to see if the hoses are arranged as shown in the
drawing. Remove protective bag from connector and
cable ties K.
5.
Check to make sure that the electrical leads have been
routed through the other opening in the stand and
through the cable holders.
6.
Remove both covers carefully. To do this, place a
screwdriver in recess A to carefully prize the two housing covers apart.
7.
Grease O-rings and insert tumbler faucet up to the stop.
20
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16 Adapting the Water Unit
16 Adapting the Water Unit
båÖäáëÜ
1.
D
M8 screw (2x)
2.
A
1.
D
58 71 848 D3370
1.
Only if video option is installed:
Remove cover A and unscrew the sheet metal support
for the video components (4 screws).
Lay suction and drain hoses through.
Then reattach cover A and the sheet metal support.
2.
Fasten the water unit to the chair base with two screws
D (M8x20) and washers (do not tighten yet).
59 58 470 D 3370
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16 Adapting the Water Unit
Sirona Dental Systems GmbH
10 x 160 (2 ea.)
7.
M8x20 (2 ea.)
58 71 848 D3370
10 x 80 (2 ea.)
4.
5.
A
F
E
F
8.
8.
A
B
2. / 3. / 6.
Grease SYNTHESO PRO AA2
3.
4.
Loosen (do not remove) the nuts on screws F of the fixing bracket B.
Screw and tighten brackets B on the floor with screws
and washers to floor:
– With a concrete floor:
Use 10 x 160 wood screws
– With a wooden floor:
Use 10 x 80 wood screws
– With the M1 adapter plate (refer also to page 42):
Use M10 x18
WARNING
Do not secure the water unit by means of the 2 drill
holes E.
5.
Use a spirit level to vertically align the water unit in all directions and place shimming plate underneath the unit,
if necessary.
6.
Tighten screws A.
7.
Tighten the nuts of screws F.
8.
Pull hoses and cables into the junction box area of the
chair.
22
i
NOTE
Adapt the length of the suction and drain hoses to suit local
conditions. Cut off pieces of superfluous hose, if any.
9.
Grease O-rings and insert the end-piece of the drain
hose (small hose diameter) and of the suction hose
(large hose diameter).
ATTENTION
Make sure that the suction pipe is connected as the suction
pipe - in other words, not mistaken for the drain.
Make sure the drain slopes over its whole length. Do not
place other hoses on it.
The drain is not required if the water is removed centrally by
suction. If the drain pipe is present, you must cover it.
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17 Water Unit: Making Connections
17 Water Unit: Making Connections
X1
PK
CF
X2
GY
X7
X8
2
1
X7
X3
3.
2. / 6.
A
båÖäáëÜ
4.
X1
5.
X99
X8
X33
i
Grease SYNTHESO PRO AA2
1.
i
NOTE
If the drain pipe is in an unfavorable position (such as termination panel M1), the drain hose can be moved as illustrated.
20 41 648
29 40 120
17
54 44 018
0mm±10
!
_ 10
100mm +
1.
i
2.
Connector X33:
Insert cable sleeve of electrical lead into correspondingly marked recess of terminal box. Plug in connector.
3.
Connector X7 and cable X1:
Plug connector X7 into fuse board CF.
Connect gray (GY) cable onto X1.1 (board CF) and pink
(PK) cable onto X1.2.
ATTENTION
Make sure you connect the cables the right way around.
4.
Insert cable through recess in fuse box and fasten with
washer A.
5.
Remove connector housing X8 (jumper with marking
tag) from board CJ. Plug in connector housing X8 of
cable L32 in its place.
6.
Plug connector X99 of cable L43 to board CJ.
Connect both connector pieces and supply hoses together and secure them with a clamp.
NOTE
The fronts of the connector pieces must be firmly enclosed
by the clip and the clip must engage.
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23
18 Adapting the Assistant Element
Sirona Dental Systems GmbH
18 Adapting the Assistant Element
58 71 848 D3370
2.
6.
3.
7.
8.
5.
4.
i
1.
i
2.
1.
Fold back the flexible cover.
2.
Push the assistant element onto the guide bolts of the
slide.
The adjustment of the height and swivel stop settings of the
support arms is described on pages 49 and 52.
3.
Insert two screws with nuts and washers in the plugged
connection.
7.
Fit the instrument rack and press it downward. The lock
must engage.
4.
Insert the spacer plates.
(2x0.5mm, 1x1mm)
8.
Put the tray support in place.
i
i
NOTE
NOTE
The spacer plates are used to level the assistant element
head horizontally. The system-specific tolerances can be
compensated for by an empirically determined combination
of spacer plates.
5.
Tighten the screws.
Check with a spirit level to make sure that the assistant
element head is level.
If necessary loosen the screws again, remove the
spacer plate and repeat the procedure until the assistant element is level.
6.
Close the cover again.
24
59 58 470 D 3370
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Sirona Dental Systems GmbH
19 Assistant Element: Making Hose Connections
19 Assistant Element: Making Hose Connections
5.
3.
W43
1.
2.
W32
W32
A34
A39
Version with and without disinfection system
1.
A34
W38
A41
A41
4.
båÖäáëÜ
W43
Pull the nipple holder off from the four-way manifold and
plug in the water hose W38 from the assistant element.
i
NOTE
Step 4. also applies to MV33 in combination with a wet suction system.
Refit the nipple holder.
2.
Pull the nipple holder off from the three-way manifold
and plug in the air hose A39 from the assistant element.
5.
Arrange the hose connections below the fuse box as illustrated.
Refit the nipple holder.
ATTENTION
Make sure that the nipple holder is firmly seated in the guide
grooves of the hose nipples. Check by pulling on the nipples.
Stow the manifolds in the rear bottom area.
3.
Attach the nipple of the hose W43 to its matching counterpart.
Snap on the safety clip.
4.
Attach the nipple of the hose A34 to its matching counterpart.
Snap on the safety clip.
59 58 470 D 3370
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25
20 Valve set additional units: Making the hose connections
Sirona Dental Systems GmbH
20 Valve set additional units: Making the hose
connections
310
2.
mm
W52
1./3.
A
1.
W52
W32
W32
W38
W52
4.
Version with disinfection system
Version with disinfection system
1.
Version without disinfection system
Version without disinfection system
Pull the nipple holder off of the four-way distributor.
1.
Unscrew hose W52 from quick coupling A (water connection) and pull it off.
Pull the blind nipple off of the four-way distributor and fit
water hose W52 (from the connection box / valve set).
2.
Shorten hose W52 to a length of 310mm.
Refit the nipple holder.
3.
Plug hose W52 into quick coupling A (water connection) and screw it tight.
4.
Unscrew the closing plate from the valve block.
Remove the blind nipple, insert hose W52 and screw it
onto the closing plate.
26
59 58 470 D 3370
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21 Distributor and Fuse Box
21 Distributor and Fuse Box
3.
båÖäáëÜ
2.
1.
1.
Screw on cover of fuse box tight.
2.
Screw cable holder to distributor box with three screws.
3.
Use ohmmeter to measure resistance between points
B and C. The value must be ∞.
ATTENTION
Due to the relevant EMC regulations, the distributor box and
all electrical parts must be isolated from all grounded points.
i
NOTE
If in addition a
• unit lamp,
• tray and/or
• Tray with SIVISION 3 monitor
have been ordered, they should be installed now (refer to
separate installation instructions).
59 58 470 D 3370
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27
22 Attaching the Water Unit Housing Covers
Sirona Dental Systems GmbH
22 Attaching the Water Unit Housing Covers
A
2.
4.
1.
B
3.
6.
5.
2.
A
7.
D
E
4.
1.
Remove the lower part of the amalgam separator or of
the automatic separator (if installed).
2.
Loosen screws A. Slide both aluminum profiles approx.
10 mm outwards.
3.
Place the housing cover at an angle on the foot from
above and push down.
4.
Slide both aluminum profiles over protrusions B in
housing cover. Fasten screws A tight.
5.
Insert the two side covers in tongue-and-groove joint.
6.
Remove the cover from the front housing.
Attach front housing cover, inserting it in side covers.
First screw on upper screw D loosely (lining up coupling
nut if necessary).
ATTENTION
Make sure that cables and hoses are not pinched behind
the domed nuts for screws E.
7.
28
Screw in two lower screws E.
Fasten all screws tightly.
59 58 470 D 3370
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22 Attaching the Water Unit Housing Covers
10.
11.
9.
båÖäáëÜ
Sirona Dental Systems GmbH
8.
8.
Remount bottom part of amalgam separator.
9.
Sever the cable tie on the motor of the amalgam separator.
10. Slide transport brace with cable tie downward and remove to the rear through opening in chassis.
11. Put on the cup support.
59 58 470 D 3370
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29
22 Attaching the Water Unit Housing Covers
Sirona Dental Systems GmbH
14.
13.
12.
Serial No.
12. Note Serial No. for Unit Passport.
13. Insert and engage folding cover.
14. Attach inner housing cover at an angle so that it snaps
in place.
ATTENTION
The housing cover must be seated above the lateral tube
connector.
30
59 58 470 D 3370
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23 Concluding Work
23 Concluding Work
3.
1.
4.
båÖäáëÜ
2.
Foot switch C
S
5.
i
NOTE
To make the installation easier, the patient chair can be
moved up a little (see Operating Instructions).
1.
Install the bellows:
Pull lower part of bellows over cast-metal frame and
press it on with form-fit.
2.
Slide in side housing covers.
i
NOTE
Make sure that the housing bearing with the correct serial
number is installed. For comparison purposes, check the
serial number that is affixed to point S.
3.
Use two screws and washers to screw on upper cover
plate.
4.
Plug on faceplate.
Attach the bellows to the foot control.
5.
When using foot switch C:
Screw on retaining bow of foot switch with two screws.
59 58 470 D 3370
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31
23 Concluding Work
Sirona Dental Systems GmbH
6.
7.
7.
8.
Grease SYNTHESO
PRO AA2
6.
Fit the instrument hoses on the dentist element (according to order) from the left to the right:
7.
– Plug in the Mini L.E.D. or the hose for surgical
suction or SIROCAM 3 / C.
ATTENTION
Observe the reversal protection on the hose couplings!
– Plug on and screw down the hose for SPRAYVIT.
– Plug on the suction hose with the upper part of the
filter.
– Plug on and screw down the hose for SPRAYVIT.
– Plug on and screw down the handpiece hoses for
the highspeed handpiece and motor.
– Plug the saliva ejector hose with the upper part of
the filter onto the connecting piece.
– Plug on and screw down the hose for the Mini
L.E.D. or SIROSONIC L.
– Plug on and screw down the hose for the Mini
L.E.D. or
the connecting cable for SIROTOM and fasten with
screws or
plug the video camera into the rear panel of the
dentist element.
Fit the instrument hoses on the assistant element (according to order) from the left to the right:
– Attach the corresponding handpieces.
ATTENTION
Observe the reversal protection on the hose couplings!
8.
Attach the connecting hose to the water unit and assistant element.
– Attach the corresponding handpieces.
32
59 58 470 D 3370
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24 Final Assembly of the Narrow Backrest
24 Final Assembly of the Narrow Backrest
right
wrong
1.
4.
6.
A
C
D
7.
båÖäáëÜ
3.
A
2.
5.
B
1.
MultiMotion headrest (optional):
Attach and press the headrest upholstery on the snap
fasteners.
2.
Attach and snap on the backrest cover.
Fastening straps A must snap onto the studs (with Torx
screws) outside of the backrest support.
3.
Remove the transport safety devices from the backrest
padding.
i
7.
A
With an electrical headrest:
Press the Velcro strap in area C uniformly onto catch D.
NOTE
For details see the paper slip on the upholstery.
4.
Hook the padding onto the two upper studs.
ATTENTION
Risk of upholstery damage! Do not let the upholstery
come into contact with edges B when fitting it.
5.
Pull the upholstery backing in the lower fastening area
downwards and hook it over the lower studs.
6.
Affix the adhesive strips of the Velcro strap by pressing
them onto the backrest padding.
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33
25 Final Assembly of the Wide Backrest
Sirona Dental Systems GmbH
25 Final Assembly of the Wide Backrest
1.
3.
B
4.
7.
2.
D
C
B
6.
5.
A
1.
MultiMotion headrest (optional):
Attach and press the headrest upholstery on the snap
fasteners.
2.
Attach and snap on backrest cover.
3.
Unscrew backrest padding from cardboard backing.
Remove the two red transport safety devices at the
right and left of the padding flap.
4.
Hook the padding onto the two upper studs (with Torx
screws).
5.
Pull down the padding backing in the lower hooking area (do not let the padding come into contact with edges
A) and hook it onto the lower studs.
6.
Press the padding to the right and left sides over the
outer contour of the rear cover while holding the cover
back with your hand.
The padding snap fasteners B must snap into place.
The edge contour of the padding towards the rear cover
must be uniform.
7.
Press the Velcro strap in area C uniformly onto catch D.
34
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26 Installing the Seat Padding
26 Installing the Seat Padding
1.
D
2.
1.
E
båÖäáëÜ
1.
First press the padding snap fasteners E carefully until
they snap into the clamp D.
Then insert the seat padding at the foot area into the
bracket.
2.
Lay the protective cover on top and press uniformly on
the Velcro strap.
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35
27 Starting up the Treatment Unit
Sirona Dental Systems GmbH
27 Starting up the Treatment Unit
5.
9.
C
+
AD1
6.
5.
7.
10.
AD2
1.
11.
12.
I
MA1
2.
A
0
MA2
B
4.
–
+
8.
1.
Open the corner valves.
2.
Turn ON main switch I. Wait until the end of the self-test
(see Operating Instructions).
i
NOTE
Operating pressures for the treatment center have already
been set at the factory.
MA1: 4.7 bar flowing SPRAYVIT
MA2: 2.3 bar flowing SPRAYVIT
3.
Check the operating pressures and at AD1 and AD2 as
necessary.
4.
Check the air and water connections for leaks.
5.
Operate all drilling instruments, SIROSON L and both
SPRAYVIT syringes in turn until the spray delivered is
perfect (see Operating Instructions). Compare and adjust operating air pressures, see next page.
6.
Initiate tumbler filling (see Operating Instructions).
7.
Initiate cuspidor rinsing (see Operating Instructions).
36
8.
Cuspidor rinsing adjustment: Fold open the cover flap
on the base. Adjust control nozzle B by turning the
knurled wheel until the bottom of the cuspidor bowl is
rinsed evenly. Close cover flap again.
9.
If the customer wishes, the factory set suction power
can be adjusted at control nozzle C.
10. Check the return swivel movement of the cuspidor
bowl:
– swing the cuspidor bowl into area traversed by the
chair
– in succession, press the chair button and trigger the
chair program
– the cuspidor bowl must swing automatically back
into its initial position
11. Mount cover. And fasten it using two screws and washers.
Plug on base cover A.
12. Put on the outer housing and click in place.
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28 Compare and adjust operating air pressures
28 Compare and adjust operating air pressures
RL
TL
i
båÖäáëÜ
SL
SW
EL 1, motor SL
NOTE
The operating pressures for the instruments are set before
they leave the factory. The settings for propellant air and
spray air can be changed if the customer so desires.
Precise adjustment of the propellant and spray air pressures is possible using the 4-on-1 probe (Order No. 36 66
336).
Factory settings for running turbine:
The cooling air pressure for the motor results from the driving air setting of the turbine. A turbine has to be fitted
instead of the motor for setting. For setting refer to page 38.
i
NOTE
TL = propellant air
SW = spray water
SL = spray air
RL = return air
Turbines:
T1 Control, TC1 and TC3, TM1 TITAN:
Propellant air (shown on the display)
3.5 bar ± 0.1 bar
Propellant air at 4-on-1 probe (TL)
2.7 bar ± 0.1 bar
Spray air at 4-on-1 probe (SL)
2.7 bar ± 0.1 bar
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37
28 Compare and adjust operating air pressures
Sirona Dental Systems GmbH
SL
TL
RD5
C
-
V
+
D
BS
M
S
B
A
Setting the Air Pressures
Propellant air
•
Repeat setting for other holders.
•
Close the unit head:
– Take out the instruments and remove the instrument tray.
The setting is performed separately for each turbine on the
chip BS concerned.
•
Take the instruments from their holders.
•
Press down two catches A and remove the instrument
tray.
– Fold down the unit head and install screws B.
When installing the unit head, make sure that is
centered with respect to the chassis so that
gaps of identical size are created when the
instrument tray is mounted.
•
Loosen screws B.
•
Lift back the unit cover C, and secure with the upright
retaining device D.
•
Set down the instrument tray temporarily and return the
instruments to their holders (photelectric light barrier
detection must function).
Spray air
•
Connect the 4-on-1 probe.
Remove the turbine and screw 4-on-1 probe V between
the turbine and hose.
•
Undo union nut M.
•
Using a screwdriver, set spray air pressure SL as required by the customer by turning screw S.
•
Tighten union nut M
•
Check the settings and readjust if necessary.
•
Remove the 4-on-1 probe.
•
•
Start the turbine with the foot switch.
•
Set the pressure of the propellant air at RD5 with a
screwdriver.
Do not undo the screw further than to the level of
the plastic collar.
38
– Put the instrument tray in place and lay the instruments on it.
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29 Checking the Safety Switches
båÖäáëÜ
29 Checking the Safety Switches
Performance of safety tests
1.
Prior to handover of the treatment center, a number of
safety tests must be performed. They are described in
the Maintenance Manual.
The values measured during initial start-up must be
documented there.
Checking the safety switches
2.
•
Swing in the swiveling cuspidor :
The chair movement stops.
ATTENTION
If one of the safety switches does not stop the chair movement or the backrest movement, the treatment center must
not be used for dental work!
The fault must be eliminated before handing the treatment
center over to the customer.
Check the safety switches installed in the unit.
Lower the chair and the backrest.
•
Lift the leg support:
The chair movement stops, then there is a corrective
movement upwards for about 3s.
•
Lift the backrest:
The backrest movement stops, then there is a corrective movement upwards for about 3s.
•
Raise the motor-adjustable headrest:
The backrest movement stops, then there is a corrective movement upwards for about 3s.
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39
30 For the Customer …
Sirona Dental Systems GmbH
30 For the Customer …
2.
1.
3.
Th
1.
e
D
en
ta
l C
om
pa
ny
Am
Amalg
a
Ro alg m-R
a
Rotor m R oto
to d’a oto r
rd m
e a alg r
m am
alg e
am
a
Modell/SerialNr.
Mad
e in
Germ
any
1.
Installation report/warranty passport:
•
The serial numbers from the
– dentist element,
– assistant element,
– water unit,
– chair,
– lamp,
– monitor
– SIROCAM 3 / SIROCAM C,
must be entered in the "Installation report/warranty
passport" document.
•
Enter the equipment of the dentist element.
•
Complete the installation report
•
Complete the remaining lines with the customer.
•
Hand over the CUSTOMER'S COPY to the customer.
The DEALER'S COPY is for the customer records kept
by the dealer.
2.
Dealer:
Please fax the DEALER'S COPY to Sirona directly after the installation.
40
ATTENTION
Please note that any warranty claims can be fulfilled
only if the completely and legibly completed "Installation report/warranty passport" document is available at
Sirona directly after the installation!
3.
For the Customer …
Accessories (depending on order):
The accessories shown above for sanitization, water
unit, assistant element and for the thermo-disinfectable
supply hoses must be handed over to the customer.
59 58 470 D 3370
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30 For the Customer …
båÖäáëÜ
4.
C2+C5+
5.
4.
Sanitization: Needs to be agreed with the customer.
Prior to initial startup, the water paths must be sanitized
with DENTOSEPT P as described in the instructions
for Care and Maintenance by the Practice Team.
– If the customer needs the station for patients within
a week, you as the installation engineer have to initiate sanitization.
– If the customer does not need the station for
patients until later, the customer has to sanitize the
water system one day before using the station.
5.
Technical documents
– Keep the CUSTOMER'S COPY of the unit passport together with the other technical documents.
– The operating instructions supplied with the treatment instruments should be kept in the plastic
jakket provided.
ATTENTION
The supplied technical documents are an important part of
the delivered unit and are thus to be handed out to the customer. The technical documents must be kept by the customer.
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41
31 Fastening the Chair to the Floor with the M1 Adapter Plate
Sirona Dental Systems GmbH
31 Fastening the Chair to the Floor with the M1 Adapter
Plate
S
5.
M
4.
3.
M
D
2.
5.
A
KS
1.
Align the adapter plate with the M1 connection panel.
2.
Use the existing drill holes (3) to secure the adapter
plate.
– With a concrete floor:
Use 10 x 160 wood screws and washers.
10x160
10x80
H
G
K
E
F
58 71 848 D3370
B
C
1.
5.
Screw protective ground conductor S to the M1 adapter
plate and the bottom of the chair (do not forget contact
plate KS).
•
Continue with installing the chair at the section entitled
“Connecting Air and Water” on page 15
– With a wooden floor:
Use 10 x 80 wood screws and washers.
3.
Grasp the chair in the area near M, lift it from the pallet
and position it on the adapter plate.
ATTENTION
Do not lift the chair by its backrest or by the bracket for the
upholstery.
4.
i
Fasten the chair to the adapter plate at points A, B, D, E
and K with the M10 x 18 screws.
NOTE
The chair must be fastened at positions C and H, after the
electrical connection has been made. The chair can then be
moved upward with the foot control (refer to page 18 ).
42
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32 Settings on Dentist and Assistant Elements
32 Settings on Dentist and Assistant Elements
båÖäáëÜ
2.
1./3.
Readjusting the Height on the Dentist and Assistant
Elements
If the customer so wishes, the height setting on the dentist
and assistant elements can be readjusted.
i
NOTE
Lift the support arm slightly to loosen the adjusting screw.
1.
Loosen the adjusting screw.
2.
Adjust to the height desired by the customer or in keeping with room conditions.
3.
Retighten the adjusting screw.
59 58 470 D 3370
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43
32 Settings on Dentist and Assistant Elements
Sirona Dental Systems GmbH
Figure X
A
A
5.
5.
A
4./6.
Torx 15
5.
5.
Torx 15
Torx 15
Braking effect at the head of the dentist element
At the customer's request, the braking effect of the rotary
joint at the head of the dentist element can be adjusted.
4.
i
Remove the covering of the support arm.
NOTE
To illustrate the position of the setscrews A more clearly, the
brake is shown without attachment parts in figure X.
5.
Adjust the setscrews A equally until the braking force
corresponds to the customer's wishes.
6.
Reattach the covering.
44
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32 Settings on Dentist and Assistant Elements
10.
13.
7.
båÖäáëÜ
8./14.
10./
11.
C
D
12.
B
9.
Swivel Stops on Dentist and Assistant Elements
If the customer so wishes, two swivel stops on both the dentist and and the assistant element can be readjusted.
ATTENTION
In order to avoid damage to the dentist and assistant elements and to the chair upholstery, make sure that these elements do not protrude into the area through which the
chair moves.
10. Turn the support arm so that one screw of the end stop
can be seen through hole C or D. Loosen screw.
Continue rotating the support arm until the second
screw can be seen. Loosen screw.
Adjust the first stop in accordance with customer's
wishes.
11. Tighten down both screws.
•
To adjust the second stop, repeat steps 10. and 11. in
an identical fashion.
•
Lower the chair and the backrest as far as it will go.
12. Push down stop pin.
Retighten screw B.
7.
Remove the inner paneling.
13. Reattach paneling.
8.
Loosen the adjusting screw on the support arm (refer to
page 43). Lower the support arm as far as it will go.
14. Place the support arm at the height required and tighten the adjusting screw.
i
NOTE
To illustrate the point, the figure shows the support arm
without paneling for steps 9. to 12.
9.
Loosen screw B. Push stop pin upwards.
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i
NOTE
To set the stop of the assistant element towards the water
unit, the assistant element must be separated from the chair
base, since only then are the screws of the stops accessible.
45
33 Changing Function on "C" Foot Switch
Sirona Dental Systems GmbH
33 Changing Function on "C" Foot Switch
1.
3.
2.
Setting ex factory:
All functions of the foot switch are triggered by operating the
pedal at A (for example, starting of the dental instruments).
If the customer wants to trigger the functions by operating
the pedal at B, the slide switch S5 in the foot switch can be
changed as follows:
1.
Fold up the rubber hood at the front right corner of the
pedal.
2.
Using a screwdriver, push the slider of switch S5 to the
right (hole in the pedal).
3.
Reattach the rubber cover.
Press the knobs C tightly into the holes.
ATTENTION
The complete edge of the rubber hood must be turned over
the sealing lip D of the lower rubber cover.
46
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34 Demonstration Unit without Water Connection
34 Demonstration Unit without Water Connection
X5
2.
Ass. el.
1.
båÖäáëÜ
Dent. el.
X5
MV1
gn
/ge
gn
/ge
L
N
L
N
3.
1.
Unplug connector X5 of SPRAYVIT power supply leads
from dentist element (board ADX).
2.
Unplug connector X5 of SPRAYVIT power supply leads
from assistant element (board HP).
3.
For water unit with disinfection system only:
Strip and insulate the electric cables in the chair at solenoid valve MV1.
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47
35 Packing Position
Sirona Dental Systems GmbH
35 Packing Position
650 mm
300 mm
To repack the chair (for example, for transportation to an
exhibition), move it to the position shown.
i
NOTE
Should the chair be moved after the water unit and the assistant element are already dismantled, the short-circuit
plugs X8 and X90 on the connection box PC board CJ must
be reinserted (see chapter “Water Unit: Making Connections” on page 23 .
48
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36 Reversing the Direction of the Travel Track
36 Reversing the Direction of the Travel Track
R6.2
R6.1
4.
br
A
3.
1.
båÖäáëÜ
3
21
2.
5.
R6
ATTENTION
Unplug the unit!
1.
Pull off and swap the positions of the connectors for the
white and brown leads at the travel track drive (white in
place of brown and brown in place of white).
2.
Pull off socket casing R6 from the reversing block.
3.
Press lightly on spring clamp A on R6.1 and R6.2 and
detach the cores.
4.
Press the spring clamps up slightly and attach the
cores again in reverse (white to R6. 2 and green to
R6.1).
5.
Attach socket housing R6 again.
59 58 470 D 3370
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49
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