LAB 1: STRESS AND STRAIN Name: Sereana. K. Cabemaiwai Student Id: S11202884 Lab Session: Thursday 1 – 4pm 1. OBJECTIVES: The aim of this procedure was to find the relationship between normal stress and normal strain in 2-D tensile loading and to compare the experimental and theoretical values of stress and strain of steel, copper, aluminum and brass specimens. 2. EQUIPMENTS USED: Strain Gauge Trainer 1kg loads VDAS Software Metal Specimens 3. INTRODUCTION A stress-strain profile for a specimen used in engineering and materials science is used to display the relationship between stress and strain. “In continuum mechanics, stress is a physical quantity that expresses the internal forces that neighboring particles of a continuous material exert on each other, while strain is the measure of the deformation of the material”. [1] A tensile test on a metal specimen is commonly used to determine the material's stress-strain diagram. Stress is the intensity of the internal force on a specific plane passing through a point which can be found by: ∆𝐹 ∆𝐴 Where F, is the force applied and A is the area upon which the force acts upon. 𝜎 = 𝑙𝑖𝑚∆𝐴→0 Strain is defined as the amount of distortion sustained by the material in the direction of applied force divided by the body's starting dimensions. Strain within the specimen is calculated by: 𝐿𝐷𝑒𝑓𝑜𝑟𝑚𝑒𝑑 − 𝐿𝑂𝑟𝑖𝑔𝑖𝑛𝑎𝑙 𝜀= 𝐿𝑂𝑟𝑖𝑔𝑖𝑛𝑎𝑙 ∆𝐿 = 𝐿 1|MM211 Lab Report That is, the change in the specimen’s length over its original length. “Clearly, stress and strain are related. Stress and strain are related by a constitutive law, and we can determine their relationship experimentally by measuring how much stress is required to stretch a material. This measurement can be done using a tensile test” [2] 4. PROCEDURE The steel specimen was first measured with the use of Vernier Calipers. The measurements were then noted in a table. A strain gauge trainer was then used mount the specimen. The strain display was connected to the red and yellow gauge of the tension system. For a maximum of one minute, the equipment was left untouched to allow for stabilization until the display read zero. With the use of the VDAS software the results were tabulated into an excel file. 5. RESULT ANALYSIS: Table 1: Steel Specimen Gauge Factor: 2.12 Specimen Dimension: Width =10, Thickness= 2 Specimen Cross-Specimen: 20mm Young’s Modulus: 207GPa Load (Kg) Force (N) Displayed Tensile Strain (𝜇𝜖) 0 0 0 1 9.81 1 2 19.62 3 3 29.43 6 4 39.24 9 5 49.05 11 6 58.86 14 7 68.67 16 8 78.48 19 9 85.29 23 2|MM211 Lab Report Calculated Tensile Stress (𝑁. 𝑚2 ) 0 0.49 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 Calculated Tensile Strain 0 2.37 4.74 7.11 9.48 11.85 14.22 16.59 18.96 21.33 Table 2: Copper Specimen Gauge Factor: 2.12 Specimen Dimension: Width= 10, Thickness= 2 Specimen Cross-Specimen: 20mm Young’s Modulus: 130GPa Load (Kg) Force (N) Displayed Tensile Strain (𝜇𝜖) 0 0 0 1 9.81 4 2 19.62 7 3 29.43 12 4 39.24 16 5 49.05 20 6 58.86 24 7 68.67 28 8 78.48 32 9 85.29 36 Calculated Tensile Stress (𝑁. 𝑚2 ) 0 0.49 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 Calculated Tensile Strain Calculated Tensile Stress (𝑁. 𝑚2 ) 0 0.49 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 Calculated Tensile Strain 0 3.77 7.55 11.22 15.09 18.86 22.63 26.41 30.18 33.96 Table 3: Aluminum Specimen Gauge Factor: 2.12 Specimen Dimension: Width= 10, Thickness= 2 Specimen Cross-Specimen: 20mm Young’s Modulus: Load (Kg) Force (N) Displayed Tensile Strain (𝜇𝜖) 0 0 0 1 9.81 6 2 19.62 13 3 29.43 20 4 39.24 27 5 49.05 34 6 58.86 33 7 68.67 40 8 78.48 47 9 85.29 53 3|MM211 Lab Report 0 7.12 14.24 21.36 28.48 35.60 42.71 49.83 57.21 64.04 Table 4: Brass Gauge Factor: 2.12 Specimen Dimension: Width= 10, Thickness= 2 Specimen Cross-Specimen: 20mm Young’s Modulus: 105.0 GPa Load (Kg) Force (N) Displayed Tensile Strain (𝜇𝜖) 0 0 0 1 9.81 4 2 19.62 9 3 29.43 14 4 39.24 19 5 49.05 23 6 58.86 28 7 68.67 33 8 78.48 37 9 85.29 46 Calculated Tensile Stress (𝑁. 𝑚2 ) 0 0.49 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.1 Result Analysis: 1. To find the cross sectional area and the force for each load: Dimensions: (For all four specimens). Width= 10mm, Thickness= 2 Area: 𝐴=𝐿∗𝑊 =10 * 2 = 20mm Sample Force Calculations: For 1kg, F = Mg = (1)*(8.9) =9.8N For 3kg: F = M*g = (3)*(9.81) = 29.4N 4|MM211 Lab Report For 2kg: F = Mg = (2)*(9.8) = 19.6N Calculated Tensile Strain 0 4.67 9.34 14.01 18.67 23.36 28.03 32.70 37.37 42.04 2. Finding the Theoretical Stress of the specimens: Steel: (For a 1kg load) 𝜎= 𝐹 9.81 = = 𝟎. 𝟒𝟗 (𝑵. 𝒎−𝟐 ) 𝐴 20 Copper: (For a 2kg load) 𝐹 19.62 𝐴 20 𝜎= = = 𝟎. 𝟗𝟖𝟏(𝑵. 𝒎−𝟐 ) Aluminum: (For a 3kg load) 𝜎= 𝐹 29.43 = = 𝟏. 𝟒𝟕𝟏(𝑵. 𝒎−𝟐 ) 𝐴 20 Brass: (For a 4kg load) 𝜎= 𝐹 39.43 = = 𝟏. 𝟗𝟔𝟐(𝑵. 𝒎−𝟐 ) 𝐴 20 3. Sample Calculations for Theoretical Strain: Steel Specimen: (For 1kg load) 𝜀= 𝜎 0.4905 × 106 = = 𝟐. 𝟑𝟕(𝝁𝜺) 𝐸 207 × 109 Copper Specimen: (For a 2kg load) 𝜎 0.981 × 106 𝜀= = = 𝟕. 𝟓𝟓(𝝁𝜺) 𝐸 130 × 109 Aluminum Specimen: (For a 3kg load) 𝜎 1.4715 × 106 𝜀= = = 𝟐𝟏. 𝟑𝟔(𝝁𝜺) 𝐸 68.9 × 109 5|MM211 Lab Report Brass Specimen: (For a 4kg load) 𝜎 1.962 × 106 𝜀= = = 𝟏𝟖. 𝟔𝟕(𝝁𝜺) 𝐸 105.0 × 109 Visual Representation of Results: Theoretical Vs Displayed Strain Stress Vs Strain Stress vs Strain (Steel) 25 25 20 20 Stress/ Strain Tensile Strain Theoretical Vs Displyed Strain (Steel) 15 10 5 0 15 10 5 0 0 2 4 6 8 10 0 2 4 Load (Kg) Calculated strain Displayed Strain Stress Graph 1: Steel Specimen 8 10 Strain Graph 5: Stress vs Strain for Steel Specimen Theoretical vs Displayed Strain (Copper) Stress vs Strain(Copper) 40 Stress/ Strain 40 Tensile Srain 6 Load 30 20 30 20 10 10 0 0 0 2 4 6 8 10 0 2 4 Load Calculated Strain Displayed Strain Graph 2: Copper Specimen 6|MM211 Lab Report 6 8 Load Stress Strain Graph 6: Stress vs Strain for Copper Specimen 10 Stress vs Strain (Aluminum) 80 80 Stress/ Strain Tensile Strain Theoretical vs Displayed Strain (Aluminum) 60 40 20 0 60 40 20 0 0 2 4 6 8 10 0 2 4 Load Calculated Strain Displayed Strain Stress Graph 3: Aluminum Specimen 8 10 Strain Graph 7: Stress vs Strain for Aluminum Specimen Theoretical Vs Displayed Strain (Brass) Stress vs Strain (Brass) 50 Stress/ Strain 50 Tensile Strain 6 Load 40 30 20 10 40 30 20 10 0 0 0 2 4 6 8 10 0 2 4 Displayed Strain Graph 4: Brass Specimen Stress Strain Graph 2: Stress vs Strain for Brass Specimen 6. DISCUSSION As portrayed in Graphs 1-4, it can be seen that the theoretical strain and the displayed strain provide by the VDAS software is of small differences proving that most of the experimental calculations were correct. 7|MM211 Lab Report 8 Load Load Calculated Strain 6 10 7. REFRENCES [1] "Stress (Mechanics)," Wikipedia, 2 April 2022. [Online]. Available: https://en.wikipedia.org/wiki/Stress_(mechanics). [Accessed 11 April 2022]. [2] "Mechanics of Slender Structures," Boston University, [Online]. Available: https://www.bu.edu/moss/mechanics-of-materials-strain/. [Accessed 12 April 2022]. 8|MM211 Lab Report