APPENDIX 7 – A320 FAMILY LANDING GEAR OVERHAUL PROCEDURES DOCUMENT 01March 2017 Page 1 APPENDIX 7 – A320 FAMILY LANDING GEAR OVERHAUL PROCEDURES DOCUMENT Contents SUMMARY OF CHANGES..................................................................................................................... 3 1. INTRODUCTION ............................................................................................................................ 4 1.1 PURPOSE ................................................................................................................................ 4 1.2 USING THESE PROCEDURES ..................................................................................................... 4 1.3 DEFINITIONS ............................................................................................................................ 5 1.3.1 Landing Gear ..................................................................................................................... 5 1.3.2 Landing Gear Overhaul ..................................................................................................... 5 1.3.3 Work Scope ....................................................................................................................... 5 1.3.4 Detailed Inspection (DET) ................................................................................................. 5 1.3.5 Special Detailed Inspection (SDI)...................................................................................... 6 1.4 APPLICABILITY ......................................................................................................................... 7 2. MINIMUM INSPECTION TASKS ................................................................................................. 18 2.1 2.2 2.3 3. GENERAL REQUIREMENTS ...................................................................................................... 31 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4. PREPARATION AND DISPATCH TO MRO ................................................................................... 31 RECEIPT AT MRO .................................................................................................................. 31 DISASSEMBLY ........................................................................................................................ 31 PREPARATION FOR EXAMINATION............................................................................................ 31 COMPONENTS SUBJECT TO INSPECTION .................................................................................. 31 REPAIRS ................................................................................................................................ 32 RESTORATION OF PROTECTIVE TREATMENTS OF PARTS SUBJECT TO INSPECTION IN SECTION 2 32 RE-ASSEMBLY........................................................................................................................ 32 RETURN CONDITIONS TO OWNER/OPERATOR .......................................................................... 33 PERMANENT DISPOSAL OF SCRAP AIRCRAFT PARTS AND MATERIALS ....................................... 33 ITEMS NOT SUBJECT TO OVERHAUL ..................................................................................... 34 4.1 4.2 4.3 4.4 5. MRBR SYSTEMS TASKS ........................................................................................................ 19 MRBR STRUCTURES TASKS................................................................................................... 22 ON-AIRCRAFT INSPECTION REQUIREMENTS SATISFIED BY OVERHAUL ...................................... 29 LRUS NOT SUBJECT TO OVERHAUL ........................................................................................ 34 ELECTRICAL HARNESSES ....................................................................................................... 34 HYDRAULIC HOSES AND PIPE ASSEMBLIES .............................................................................. 34 REPAIR .................................................................................................................................. 34 REPORTING REQUIREMENTS .................................................................................................. 35 GLOSSARY OF TERMS ...................................................................................................................... 36 01March 2017 Page 2 APPENDIX 7 – A320 FAMILY LANDING GEAR OVERHAUL PROCEDURES DOCUMENT SUMMARY OF CHANGES Summary of Changes for this Revision Dated 01 March 2017 Revision Code R R R R R 01March 2017 Page Reference Description of Change Page 7 to 17 Page 18 Page 18 to 27 Page 11 Page 34 Update of Applicability Tables “In Shop” added to beginning of Section 2 Update of CMMs References EV Retraction Actuator Added to Table Update Airbus World Reference to Reporting Forms Page 3 APPENDIX 7 – A320 FAMILY LANDING GEAR OVERHAUL PROCEDURES DOCUMENT 1. Introduction 1.1 Purpose The purpose of these Procedures is to identify the minimum scheduled maintenance tasks, as agreed by Airbus, the ISC and the Landing Gear Manufacturer, of the A320 Family Landing Gear Overhaul. The Tasks identified in this Procedures Document provide the formal Instructions for Continued Airworthiness for the A320 Family Landing Gear Overhaul. This Procedures Document can be used as the basis for the creation of an Overhaul Work Scope agreement between an Owner/Operator and a Vendor/MRO. NOTE: This Overhaul Procedures Document for the A320 Family Landing Gear Overhaul replaces the following Landing Gear Restoration VSBs: • 200-32-295 “LANDING GEAR - MAIN LANDING GEAR - DEFINITION OF RESTORATION TASKS FOR THE MAIN LANDING GEAR” • 201-32-48 “LANDING GEAR - MAIN LANDING GEAR - DEFINITION OF RESTORATION TASKS FOR THE • 580-32-3170 “LANDING GEAR - NOSE LANDING GEAR - DEFINITION OF RESTORATION TASKS FOR THE MAIN LANDING GEAR” NOSE LANDING GEAR” 1.2 Using These Procedures These Procedures contain five sections. Section 1 is an Introduction. Sections 2 and 3 describe the minimum overhaul standard. Section 4 is for items not subject to Overhaul, and goes beyond the minimum overhaul standard. Section 5 is for reporting any findings during Overhaul. These Overhaul Procedures must be used in conjunction with the applicable CMMv and CMMm. Section 2 - Minimum Inspection Tasks This section lists the requirements of the ATA 32 Tasks in the A320FAM Maintenance Review Board Report, which define the minimum inspection standard for an Overhauled Landing Gear. Section 3 - General Requirements This section contains general requirements and accomplishment instructions to carry out the Overhaul. Section 4 – Items Not Subject to Overhaul This section contains information on the minimum instructions for continued airworthiness of items identified as Not Subject to Overhaul but require inspection and test to establish that their serviceability meets airworthiness standards. NOTE: Recommended Service Bulletins/Vendor Service Bulletins The embodiment of Recommended Service Bulletins (SB) or Vendor Service Bulletins (VSB) that the Owner/Operator may require to improve the operational reliability or performance of the Landing Gears is not included in the minimum overhaul standard Work Scope. 01March 2017 Page 4 1.3 Definitions 1.3.1 Landing Gear A Landing Gear, for the purposes of these Overhaul Procedures, is defined as an assembly of all the units listed in the ‘Applicability’ section of this document. Components identified with an asterisk (*) in the table can be overhauled separately from the rest of the Landing Gear. 1.3.2 Landing Gear Overhaul A Landing Gear Overhaul, for the purpose of these Procedures, is defined as a process that includes the disassembly, cleaning, check, inspection, repair or replacement of the parts contained in the MRBR Tasks. These parts must then be reassembled, adjusted, refinished and tested as appropriate. A Landing Gear Overhaul also ensures that the Landing Gear is in complete conformity with the initial manufacturing and/or repair limits as specified in the applicable Instructions for Continued Airworthiness. 1.3.3 Work Scope A Work Scope defines all the work required by the Owner/Operator to be accomplished at the opportunity of the Overhaul of the Landing Gear. This will include all the Tasks listed in the ‘Minimum Overhaul Tasks’ section of these Procedures. It can also include additional items as required by the Owner/Operator. This additional work, such as embodiment of recommended Service Bulletins, any inspections or replacements of items, should be agreed between the Owner/Operator and the MRO. These additional tasks are optional and may be performed at the discretion of the Owner/Operator based on their own operational and economic considerations. 1.3.4 Detailed Inspection (DET) An intensive visual examination of a specific item, installation or assembly to detect damage, failure or irregularity. This could include tactile assessment in which a component or assembly can be checked for tightness/security. Available lighting is normally supplemented with a direct source of good lighting at an intensity deemed appropriate. Inspection aids such as mirrors, magnifying lenses may be necessary. Surface cleaning and elaborate access procedures may be required. NOTE Detailed Inspection is covered by DETAILED INSPECTION, VISUAL INSPECTION or EXAMINE PARTS VISUALLY in the applicable CMM. 01March 2017 Page 5 1.3.5 Special Detailed Inspection (SDI) An examination of a specific item, installation, or assembly making use of specialized Inspection Techniques such as Non Destructive Testing (NDT) and/or equipment.(e.g. Boroscope, Videoscope, Tap Test) to detect damage, failure or irregularity. Intricate cleaning and substantial access or disassembly procedure may be required. Classification of a task as an SDI does not define the required qualifications for the person performing the task. NOTE Special Detailed Inspection is covered by FITS AND CLEARANCES or NDT in the applicable CMM. 01March 2017 Page 6 1.4 Applicability A318/A319/A320/A321 MAIN LANDING GEAR 01March 2017 Page 7 Aircraft Affected: AIRBUS A318/A319/A320 Main Landing Gear (Safran Landing Systems) Components Requiring Overhaul Description Part Number CMM Ref Main Landing Gear 201376 SERIES 32-11-32 Main Landing Gear 201523 SERIES 32-12-23 Main Landing Gear (EV) 10-450101 SERIES 10-450102 SERIES 10-450201 SERIES 10-450202 SERIES MLG Unit 201376 SERIES 32-11-32 MLG Unit 201582 SERIES 32-12-24 Main Landing Gear Leg 201371 SERIES 32-11-33 Main Landing Gear Leg 201540 SERIES 32-12-25 Main Landing Gear Leg (EV) 10-450301 SERIES 10-450302 SERIES 10-450401 SERIES 10-450402 SERIES 32-12-80 (EV) Main Landing Gear Leg (EV) 10-450501 SERIES 10-450502 SERIES 10-450601 SERIES 10-450602 SERIES 32-12-82 (EV) Side Stay Complete 201166 SERIES Side Stay Complete (EV) 10-451901 SERIES 10-452001 SERIES Lock Stay 201058 SERIES 32-11-17 32-12-27 Lock Stay 201403001 32-11-87 Lock Stay (EV) 10-452501 SERIES Basic Side Stay 201163 SERIES Basic Side Stay (EV) 10-452101 SERIES Retraction Actuator* 201590 SERIES 32-31-86 Retraction Actuator* 114193 SERIES 32-31-47 Retraction Actuator* (EV) 10-451701 SERIES 32-12-79 (EV) 32-11-25 32-12-26 32-12-81 (EV) 32-12-84 (EV) 32-11-26 32-12-83 (EV) 32-31-04 (EV) AIRBUS Components Requiring Overhaul MLG Rear Pintle Pin MLG Rear Pintle Pin Nut D32153032 SERIES D32156004 SERIES CMMm: 32-11-07 (ALL) D32140220 SERIES D32156010 SERIES D32150011 SERIES CMMm 32-11-04 (ALL) *These Items can be overhauled separately from the rest of the Landing Gear 01March 2017 Page 8 LRUs Not Subject To Overhaul NOTE: These LRUs are to remain with the Landing Gear for inspection/test (Refer to Section 4) Description Part Number CMM Ref Damper 201419 SERIES 32-11-93 Damper (EV) 10-450701 SERIES MLG Leg and Axle Harness 201520 SERIES 201401 SERIES 32-11-44 MLG Leg and Axle Harness 201134 SERIES 201158 SERIES 201159 SERIES 201168 SERIES 32-11-43 MLG Harness 201399 SERIES 201400 SERIES 32-12-28 Axle Harness 201401 SERIES 32-12-29 Main Landing Gear Dressings 201161 SERIES 32-11-24 Lock Stay Actuator 114095 SERIES 32-11-21 Lock Stay Actuator (EV) 10-452701 SERIES Lock Springs 01March 2017 201059001 32-12-85 (EV) 32-31-05 (EV) 32-11-19 Page 9 Aircraft Affected: AIRBUS A321 (ALL) Main Landing Gear (Safran Landing Systems) Components Requiring Overhaul Description Part Number CMM Ref Main Landing Gear 201388 SERIES 201685 SERIES 32-11-81 Main Landing Gear 201528 SERIES 32-12-16 Main Landing Gear 201521 SERIES 32-12-10 Main Landing Gear 201584 SERIES 201659 SERIES 32-12-20 Main Landing Gear (EV) 10-452901 SERIES 10-452902 SERIES 10-453001 SERIES 10-453002 SERIES MLG Unit 201387 SERIES 32-11-82 MLG Unit 201585 SERIES 32-12-21 MLG Unit 201523 SERIES 32-12-11 Main Landing Gear Leg 201522 SERIES 32-12-12 Main Landing Gear Leg 201383 SERIES 32-11-83 Main Landing Gear Leg 201587 SERIES 32-12-22 Main Landing Gear Leg (EV) 10-453101 SERIES 10-453102 SERIES 10-453201 SERIES 10-453202 SERIES 32-12-87 (EV) Main Landing Gear Leg (EV) 10-453301 SERIES 10-453302 SERIES 10-453401 SERIES 10453402 SERIES 32-12-89 (EV) Side Stay Complete 201390 SERIES 32-11-85 Side Stay Complete 201527 SERIES 32-12-17 Side Stay Complete 201524 SERIES 201660 SERIES 32-12-13 Side Stay Complete (EV) 10-453501 SERIES 10-453601 SERIES Lock Stay 201403001 32-11-87 Lock Stay 201531001 32-12-15 Basic Side Stay 201389 SERIES 32-11-86 Basic Side Stay 201526 SERIES 32-12-18 Basic Side Stay 201525 SERIES 201661 SERIES 32-12-14 Basic Side Stay (EV) 10-453701 SERIES Retraction Actuator* 114193 SERIES 32-31-47 Retraction Actuator* 201590 SERIES 32-31-86 01March 2017 32-12-86 (EV) 32-12-88 (EV) 32-12-90 (EV) Page 10 Main Landing Gear (Safran Landing Systems) Components Requiring Overhaul Description Part Number Retraction Actuator* (EV) 10-451701 SERIES CMM Ref 32-31-04 (EV) AIRBUS Components Requiring Overhaul MLG Rear Pintle Pin D32153032 SERIES D32156004 SERIES CMMm: 32-11-07 (ALL) MLG Rear Pintle Pin Nut D32140220 SERIES D32156010 SERIES D32150011 SERIES CMMm 32-11-04 (ALL) *These Items can be overhauled separately from the rest of the Landing Gear LRUs Not Subject To Overhaul NOTE: These LRUs are to remain with the Landing Gear for inspection/test (Refer to Section 4) Description Part Number CMM Ref Damper 201419 SERIES 32-11-93 Main Landing Gear Harness 201399 SERIES 201400 SERIES 32-11-88 32-11-45 32-12-77 32-12-28 Axle Harness 201401 SERIES 201402 SERIES 32-11-89 32-11-46 32-12-29 32-12-78 Lock Stay Actuator 114095 SERIES 32-11-21 Lock Springs 201059001 32-11-19 01March 2017 Page 11 A320 MAIN LANDING GEAR (BOGIE) 01March 2017 Page 12 Aircraft Affected: AIRBUS A320 Main Landing Gear (Bogie) (Safran Landing Systems) Components Requiring Overhaul Description Part Number CMM Ref Main Landing Gear 201175 SERIES 32-11-27 Main Landing Gear Leg 201173 SERIES 32-11-28 Bogie Beam Assembly 201171 SERIES 32-11-30 Side Stay Complete 201166 SERIES 32-11-25 32-11-26 Lock Stay 201058 SERIES 32-11-17 32-12-27 Basic Side Stay 201163 SERIES 32-11-26 Retraction Actuator* 114193 SERIES 32-31-47 Retraction Actuator* 201590 SERIES 32-31-86 AIRBUS Components Requiring Overhaul MLG Rear Pintle Pin D32153032 SERIES D32156004 SERIES CMMm: 32-11-07 (ALL) MLG Rear Pintle Pin Nut D32140220 SERIES D32156010 SERIES D32150011 SERIES CMMm 32-11-04 (ALL) *These Items can be overhauled separately from the rest of the Landing Gear LRUs Not Subject To Overhaul NOTE: These LRUs are to remain with the Landing Gear for inspection/test (Refer to Section 4) Description Part Number CMM Ref Main Landing Gear Dressings 201172 SERIES 32-11-29 32-11-42 Lower Electrical Harness 201520 SERIES 201401 SERIES 201402 SERIES 32-11-44 Bogie Dressings 201170 SERIES 32-40-17 Bogie Pitch Trimmer 201169 SERIES 32-31-36 Lock Stay Actuator 114095 SERIES 32-11-21 Lock Springs 201059001 32-11-19 01March 2017 Page 13 A318/A319/A320/A321 Nose Landing Gear 01March 2017 Page 14 Aircraft Affected: AIRBUS A318/A319/A320/A321 Nose Landing Gear (Safran Landing Systems) Components Requiring Overhaul Description Part Number CMM Ref NLG Leg D231750 SERIES 32-27-01 32-27-07 32-27-49 32-27-41 32-27-17 NLG Leg D231751 SERIES 32-27-09 32-27-10 NLG Leg D235890 SERIES D235895 SERIES 32-27-19 32-27-31 32-27-45 32-27-35 32-27-57 NLG Leg D237570 SERIES D237575 SERIES 32-27-38 32-27-40 32-27-46 32-27-59 NLG Leg (EV) 10-375901-000 32-27-70 (EV) NLG Leg (EV) 10-375902-000 32-27-90 (EV) NLG Leg Structure D230640 SERIES 32-27-02 32-27-18 NLG Leg Structure D235900 SERIES D235905 SERIES 32-27-20 32-27-36 32-27-47 NLG Leg Structure D235890 SERIES D235890 SERIES 32-27-32 NLG Leg Structure (EV) 10-375001-000 32-27-72 (EV) NLG Leg Structure (EV) 10-375002-000 32-27-92 (EV) NLG Shock Absorber D235920 SERIES 32-27-21 32-27-33 32-27-37 NLG Shock Absorber D235920 SERIES 32-27-48 NLG Shock Absorber (EV) 10-375201-000 32-27-73 (EV) Forestay D230730 SERIES 32-37-01 Forestay D230740 SERIES 32-37-02 Forestay D235960 SERIES 32-27-22 Forestay D235990 SERIES 32-27-23 Forestay (EV) 10-375701-000 32-27-77 (EV) Forestay Assy. (EV) 10-375601-000 32-27-76 (EV) Lock Stay 201058 SERIES 32-11-17 Lock Link D230750 SERIES 32-37-03 Lock Link D236120 SERIES 32-27-24 01March 2017 Page 15 Components Requiring Overhaul Description Part Number CMM Ref Lock Link (EV) 10-375801-000 32-27-78 (EV) Actuating Cylinder* D230710 SERIES 32-37-07 Actuating Cylinder* D236130 SERIES 32-37-12 Actuating Cylinder* (EV) 10-376001-000 32-27-79 (EV) AIRBUS Components Requiring Overhaul Actuating Cylinder Pin Assy* D3221408000000 CMMm 32-31-07 (ALL) Actuating Cylinder Sleeve* D3221407920000 CMMm 32-31-09 (ALL) *These Items can be overhauled separately from the rest of the Landing Gear LRUs Not Subject To Overhaul NOTE: These LRUs are to remain with the Landing Gear for inspection/test (Refer to Section 4) Description Part Number CMM Ref 1M Upper Harness D231200 SERIES 32-07-01 1M Upper Harness D231590 SERIES 32-07-05 1M Upper Harness D236270 SERIES 32-07-09 1M Upper Electrical Harness (No TPIS) (EV) 10-376301-000 32-27-82 (EV) 1M Upper Electrical Harness (EV) 10-375501-000 32-27-83 (EV) 2M Upper Harness D236800 SERIES 32-07-10 2M Upper Harness D231210 SERIES 32-07-02 2M Upper Harness D231211 SERIES 32-07-11 32-07-08 2M Upper Electrical Harness (EV) 10-375401-000 Intermediate Harness D231540 SERIES 32-07-04 32-07-07 Intermediate Harness D236290 SERIES 32-07-13 Lower Harness D231500 SERIES 32-07-03 Lower Harness D231600 SERIES 32-07-06 Lower Harness D236300 SERIES 32-07-12 Lower Electrical Harness (EV) 10-377001-000 Anti-Shimmy Valve D23116000 SERIES 32-57-02 Towing Fitting D231230 SERIES 32-27-06 Towing Fitting D232780 SERIES D232781 SERIES D232782 SERIES D232810 SERIES D232811 SERIES 32-27-11 Electrical Box D23354000 SERIES D23354100 SERIES 32-57-15 Electrical Box D23119000 SERIES D23119010 SERIES 32-57-07 01March 2017 32-27-75 (EV) 32-27-84 (EV) Page 16 LRUs Not Subject To Overhaul NOTE: These LRUs are to remain with the Landing Gear for inspection/test (Refer to Section 4) Description Part Number CMM Ref Electrical Box D23119100 SERIES 32-57-08 Electrical Box D23119500 SERIES D23119510 SERIES 32-57-09 Electrical Box D23119600 SERIES 32-57-10 Electrical Box D23119700 SERIES D23119720 SERIES 32-57-13 Electrical Box D23119750 SERIES D23119760 SERIES D23119770 SERIES 32-57-17 Axle Sleeve D233550 SERIES 32-27-16 Axle Protective Sleeve Assy. (EV) 10-376501-000 Unlock Actuator D230760 SERIES 32-37-04 Lock Spring D230770 SERIES 32-37-05 Lock Spring D236110 SERIES 32-27-27 Lock Spring (EV) 10-376701-000 32-27-81 (EV) Leg Dressing (EV) 10-375301-000 32-27-74 (EV) 01March 2017 32-27-80 (EV) Page 17 2. Minimum Inspection Tasks This section lists the Minimum Inspection Tasks that form a Landing Gear Overhaul inspection standard. i. ii. Section 2.1 lists the Landing Gear Tasks extracted from the A320FAM MRBR Systems Section, to be carried out in accordance with the referenced CMMs. Section 2.2 lists the Landing Gear Tasks extracted from the A320FAM MRBR Structures Section, to be carried out in accordance with the referenced CMMs. Note: Accomplishment of the contents of Sections 2.1 and 2.2 will satisfy all the requirements of the ATA 32 “OFF-AIRCRAFT” or “In Shop” Tasks in the A320FAM MRBR. 01March 2017 Page 18 2.1 MRBR Systems Tasks To accomplish the following Tasks: - do a Detailed Inspection in accordance with DETAILED INSPECTION or VISUAL INSPECTION or EXAMINE PARTS VISUALLY, and - do a Special Detailed Inspection to include a dimensional check in accordance with the FITS AND CLEARANCES (referring to INITIAL MANUFACTURING LIMITS), where applicable, in accordance with the applicable CMM. Main Landing Gear MRBR Task DESCRIPTION Number 32.11.00/14 Remove Main Landing Gear For Special Detailed Inspection In Shop. To Include: Special Detailed Inspection of MLG Shock Absorber Internal Components. Special Detailed Inspection of MLG Fwd Pintle Pin and Bushings. Special Detailed Inspection of MLG Aft Pintle Pin and Spherical Bearing. Special Detailed Inspection of MLG Side Stay Bushings, Pins and Gear Attachment Lug Bushings. Special Detailed Inspection of MLG Lock Stay Bushings, Pins and Attachment Lug Bushings. Special Detailed Inspection of MLG Lock Stay Actuator Bushings, Pins and Attachment Lug Bushings. Special Detailed Inspection of MLG Retraction Actuator Gear Attachment Lug Bushings. Special Detailed Inspection of MLG Slave Link Bushings Pins Attachment Lug Bushings. Special Detailed Inspection of MLG Shock Absorber Upper and Lower Bearings and Upper and Lower Bearing Housings. Special Detailed Inspection of MLG Torque Link Bushings, Pins and Upper and Lower Attachment Lug Bushings. 32.11.00/19 Remove MLG Bogie Assembly for Special Detailed Inspection In Shop. To Include: Special Detailed Inspection of MLG Bogie Beam Pivot Pin and Bushings, and Attachment Lug Bushings. Special Detailed Inspection of MLG Bogie Pitch Trimmer Bearings, Pins and Attachment Lug Bushings. Special Detailed Inspection of MLG Brake Reaction Rod Bushings, Pins and Sliding Tube Attachment Lug Bushings. 01March 2017 APPLICABILITY ALL A320-200 POST 20139 PRE 22129 CMM References 32-11-33 32-12-25 32-11-83 32-12-22 32-12-12 32-11-28 32-11-25 32-12-26 32-11-85 32-12-17 32-12-13 32-11-32 32-12-24 32-11-82 32-12-21 32-12-11 32-11-27 32-12-79 (EV) 32-12-80 (EV) 32-12-81 (EV) 32-12-82 (EV) 32-12-83 (EV) 32-12-84 (EV) 32-12-85 (EV) 32-12-86 (EV) 32-12-87 (EV) 32-12-88 (EV) 32-12-89 (EV) 32-12-90 (EV) CMMm: 32-11-07 32-11-04 32-11-30 32-11-27 32-31-36 Page 19 MRBR Task DESCRIPTION Number APPLICABILITY CMM References 32.11.00/20 Remove MLG Retraction Actuator For Special Detailed Inspection of Bushings, Spherical Bearings and Pins In Shop. To Include: Bushings, Spherical Bearings and Pins. ALL 32-31-86 32-31-47 32-31-04 (EV) 32.30.00/20 Remove MLG Retraction Actuator For Special Detailed Inspection of Internal Components In Shop. To Include: Internal Components. ALL 32-31-86 32-31-47 32-31-04 (EV) 01March 2017 Page 20 Nose Landing Gear MRBR Task Number DESCRIPTION 32.21.00/05 Remove Nose Landing Gear For Special Detailed Inspection In Shop. To Include: Special Detailed Inspection of NLG Shock Absorber Upper and Lower Bearings. Special Detailed Inspection of NLG Downlock Actuator Bushings, Pins and Attachment Lug Bushings. Special Detailed Inspection of NLG Lock Link Bushings, Pins and Attachment Lug Bushings. Special Detailed Inspection of NLG Shock Absorber Internal Components. Special Detailed Inspection of NLG Torque Link Bushings, Pins and Upper and Lower Attachment Lug Bushings. Special Detailed Inspection of NLG Forestay Bushings, Pins and Gear Attachment Lug Bushings and Gear and Airframe Attachment Fittings. Special Detailed Inspection of NLG Trunnion Bushings and Pins. APPLICABILITY CMM References ALL 32-27-21 32-27-37 32-27-33 32-27-57 32-27-59 32-37-01 32-37-02 32-37-03 32-27-70 )EV) 32-27-72 (EV) 32-27-73 (EV) 32-27-74 (EV) 32-27-75 (EV) 32-27-76 (EV) 32-27-77 (EV) 32-27-78 (EV) 32-27-80 (EV) 32-27-81 (EV) 32-27-90 (EV) 32.21.00/09 Remove NLG Actuating Cylinder For Special Detailed Inspection of Bushings, Spherical Bearings and Airframe Attachment Pin and Sleeve In Shop. To Include: Bushings, Spherical Bearings and Airframe Attachment Pin and Sleeve. ALL 32-37-12 32-27-79 (EV) CMMm 32-31-07 (ALL) 32-31-09 (ALL) 32.30.00/21 Remove NLG Actuating Cylinder For Special Detailed Inspection of Internal Components In Shop. To Include: Internal Components. ALL 32-37-12 32-27-79 (EV) 32.50.00/02 Remove Nose Wheel Steering Actuator Rack and Pinion Mechanism for Special Detailed Inspection in Shop. ALL 32-27-02 32-27-18 32-27-20 32-27-32 32-27-36 32-27-47 32-27-57 32-27-59 01March 2017 Page 21 2.2 MRBR Structures Tasks To accomplish the following Tasks: - do a Detailed Inspection in accordance with DETAILED INSPECTION or VISUAL INSPECTION or EXAMINE PARTS VISUALLY, and - do a Special Detailed Inspection to include an NDT inspection, where applicable, in accordance with the applicable CMM. Main Landing Gear MRBR Task Number Description Applicability Special Detailed Inspection of Main Landing Gear Comprising: − Upper and Lower Side Stay − Upper and Lower Lock Links − Lack Stay Cardan − Cuff − Triangulation Link − Banana Link − Forward Pintle Pin − Pintle Pin Lock Bolts/Stub Bolts − Upper Diaphragm Cross Pin − Upper Pin (Springs) 321105-03-1 − Cuff Pins − Lock Link/Banana Link Pin − Lower Pin (Springs) − Triangulation Link Pin − Lock Link Lower Pin − Lock Link Center Pin − Lock Link Upper Pin − Lock Stay Cardan Pin − Side Stay Upper and Lower Cardan Pins − Side Stay Pivot Pin − Aft Pintle Spherical Bearing. A318 PRE 161202 OR A319 PRE 161202 OR A320 PRE 161202 OR A321 PRE 161346 Special Detailed Inspection of Main Landing Gear, Upper and Lower Torque Links Comprising: − Torque Link Upper − Torque Link Lower 321110-03-1 − Torque Link Upper Pin − Torque Link Lower Pin − Apex Pin − Apex Pin Nut. A318 PRE 161202 OR A319 PRE 161202 OR A320 PRE 161202 OR A321 PRE 161346 01March 2017 CMM References 32-11-26 32-12-18 32-11-17 32-12-26 32-11-33 32-12-12 32-12-17 32-11-28 32-11-26 32-11-85 32-11-86 32-12-13 32-12-14 32-11-87 32-12-27 32-12-15 32-11-83 32-12-25 32-12-22 32-11-25 32-11-21 32-11-33 32-12-25 32-11-83 32-11-28 32-12-12 32-12-22 Page 22 MRBR Task Number Description Applicability CMM References Special Detailed Inspection of Main Landing Gear, Side Stay Cardans Comprising: − Upper Cardan 321111-02-1 − Lower Cardan − Upper Cardan Nut − Lower Cardan Nut. A318 PRE 161202 OR A319 POST 25485 PRE 161202 OR A320 POST 25485 PRE 161202 OR A321 POST 25485 PRE 161346 Special Detailed Inspection of Main Landing Gear Side Stay Cardans Comprising: − Upper Cardan 321111-03-2 − Lower Cardan − Upper Cardan Nut − Lower Cradan Nut. A319 PRE 25485 PRE 161202 OR A320 PRE 25485 PRE 161202 OR A321 PRE 25485 PRE 161346 Special Detailed Inspection of Main Landing 321116-02-1 Gear Lock Stay Cardan Bracket, Attachment to Main Fitting. A319 PRE 26644 OR A320 PRE 26644 32-11-33 32-11-28 32-12-12 32-11-83 Special Detailed Inspection of Main Landing Gear, Bogie Beam Comprising: − Axles (Bogie) − Sliding Tube (Bogie) 321128-03-1 − Pivot Pin − Brake Rods − Brake Rod Pins. A320-200 POST 20139 PRE 22129 32-11-30 32-11-28 Special Detailed Inspection of Main Landing Gear, Main Fitting Comprising: − Main Fitting − Upper Diaphragm Tube − Sliding Tube − Lower Bearing Housing (Twin Wheel). A318 PRE 161202 OR A319 PRE 161202 OR A320 POST 21982 PRE 161202 OR A321 PRE 161346 321141-01-1 Special Detailed Inspection of Main Landing Gear, Main Fitting Comprising: − Main Fitting 321141-01-2 − Upper Diaphragm Tube − Sliding Tube − Lower Bearing Housing (Twin Wheel). 01March 2017 A320 PRE 21982 PRE 161202 32-11-86 32-12-14 32-11-26 32-12-18 32-11-86 32-12-14 32-11-26 32-12-18 32-11-33 32-12-22 32-12-25 32-11-83 32-12-12 32-11-28 32-11-33 32-12-22 32-12-25 32-11-83 32-12-12 32-11-28 Page 23 MRBR Task Number Description Applicability Special Detailed Inspection of Main Landing Gear, Retraction Actuator Comprising: − Piston Rod − Piston Head 321147-01-1 − Nut − Cylinder − Gland. A318 PRE 161202 OR A319 PRE 161202 OR A320 PRE 161202 OR A321 PRE 161346 Special Detailed Inspection of Main Landing Gear, Rear Pintle Pin and Nut. A318 PRE 161202 OR A319 PRE 161202 OR A320 PRE 161202 OR A321 PRE 161346 Special Detailed Inspection of Main Landing Gear, Retraction Actuator Pins Comprising: 321171-01-1 − Retraction Actuator Pin (Main Fitting) − Retraction Actuator Pin (Rear Spar). A318 PRE 161202 OR A319 PRE 161202 OR A320 PRE 161202 OR A321 PRE 161346 Special Detailed Inspection of Main Landing Gear Comprising: − Upper and Lower Side Stay − Upper and Lower Lock Links − Lock Stay Cardan − Cuff − Triangulation Link − Banana Links − Forward Pintle Pin − Pintle Pin Lock Bolts/Stub Bolts − Upper Diaphragm Cross Pin − Upper Pin (Springs) 321180-01-1 − Cuff Pins − Lock Link/Banana Link Pin − Lower Pin (Springs) − Triangulation Link Pin − Lock Link Lower Pin − Lock Link Center Pin − Lock Link Upper Pin − Lock Stay Cardan Pin − Side Stay Upper and Lower Cardan Pins − Side Stay Pivot Pin − Aft Pintle Spherical Bearing. A318 POST 161202 OR A319 POST 161202 OR A320 POST 161202 OR A321 POST 161346 321169-01-1 01March 2017 CMM References 32-31-86 32-31-47 CMMm: 32-11-07 32-11-04 32-31-86 32-31-47 32-12-79 32-12-80 32-12-82 32-12-81 32-12-84 32-12-83 32-12-86 32-12-87 32-12-89 32-12-88 32-12-90 Page 24 MRBR Task Number Description Applicability CMM References A318 Special Detailed Inspection of Main Landing POST 161202 Gear, Upper and Lower Torque Links 32-12-80 OR Comprising: 32-12-82 A319 − Torque Link Upper POST 161202 32-12-87 − Torque Link Lower 3211801-01-1 32-12-89 OR − Torque Link Upper Pin A320 POST 161202 − Torque Link Lower Pin OR − Apex Pin A321 − Apex Pin Nut. POST 161346 A318 POST 161202 OR Special Detailed Inspection of Main Landing A319 Gear, Side Stay Cardans Comprising: POST 161202 32-12-81 − Upper Cardan 321182-01-1 32-12-88 OR − Lower Cardan A320 − Upper Cardan Nut POST 161202 − Lower Cardan Nut. OR A321 POST 161346 A318 POST 161202 OR Special Detailed Inspection of Main Landing A319 Gear, Main Fitting Comprising: POST 161202 − Main Fitting 321183-01-1 OR − Upper Diaphragm Tube A320 − Sliding Tube POST 161202 − Lower Bearing Housing. OR A321 POST 161346 32-12-79 32-12-82 32-12-86 32-12-89 A318 POST 161202 Special Detailed Inspection of Main Landing OR Gear, Retraction Actuator Comprising: A319 − Piston Rod POST 161202 32-31-04 − Piston Head 321184-01-1 OR A320 − Nut POST 161202 − Cylinder OR − Gland. A321 POST 161346 A318 POST 161202 OR A319 CMMm POST 161202 32-11-07 Special Detailed Inspection of Main Landing 321185-01-1 32-11-04 OR Gear, Rear Pintle Pin and Nut. A320 POST 161202 OR A321 POST 161346 01March 2017 Page 25 MRBR Task Number Description Applicability CMM References A318 POST 161202 OR A319 Special Detailed Inspection of Main Landing Gear, Retraction Actuator Pins Comprising: POST 161202 321186-01-1 32-31-04 OR − Retraction Actuator Pin (Main Fitting) A320 − Retraction Actuator Pin (Rear Spar). POST 161202 OR A321 POST 161346 01March 2017 Page 26 Nose Landing Gear MRBR Task Number Description Special Detailed Inspection of Nose Landing Gear Comprising: − Barrel − Sliding Tube − Turning Tube − Axles − Forestay Upper Panel − Lower Link − Universal Joint − Lock Link Upper Link − Lock Link Lower Link 322105-03-1 − Upper Barrel Hinge Pins − Forestay Barrel Pin − Retaining Nut Shock Assy. − Upper Panel To Structure Pins − Upper Panel To Universal Joint Pin − Lock Link Center Pin − Lock Link Lower Pin − Pin (Lower Link To Universal Joint) − Cross Pin − Pin (Actuating Cylinder/Lock Link/Barrel) − Cylinder. Applicability PRE 161203 CMM References 32-27-02 32-27-20 32-27-32 32-27-37 32-27-33 32-37-02 32-27-23 32-27-47 32-27-59 32-27-18 32-27-36 32-27-21 32-27-48 32-37-03 32-27-24 32-27-57 32-37-01 32-27-02 32-27-20 32-27-32 32-27-18 32-27-36 32-27-57 32-27-21 32-27-48 32-27-37 32-27-33 32-27-59 Special Detailed Inspection of Nose Landing Gear, Torque Links Comprising: − Upper Torque Link 322110-03-1 − Lower Torque Link − Torque Link Pins (Upper and Lower) − Torque Link Apex Pin & Nut. PRE 161203 Special Detailed Inspection of Nose Landing Gear, Retraction Actuator Comprising: − Retraction Actuator Cylinder − Piston Rod 322152-01-1 − Piston Rod Retaining Ring − Gland Retaining Ring − Piston Nut − Piston Head. PRE 161203 32-37-12 Special Detailed Inspection of Nose Landing 322158-01-1 Gear Pin, Retraction Actuator to Aircraft Structure. PRE 161203 CMMm: CMMm: 32-31-07 32-31-09 01March 2017 Page 27 MRBR Task Number Description Applicability CMM References Special Detailed Inspection of Nose Landing Gear Comprising: − Barrel − Sliding Tube − Turning Tube − Axles − Forestay Upper Panel − Lower Link − Universal Joint − Lock Link Upper Link − Lock Link Lower Link 322180-01-1 − Upper Barrel Hinge Pins − Forestay Barrel Pin − Retaining Nut Shock Assy. − Upper Panel To Structure Pins − Upper Panel To Universal Joint Pin − Lock Link Center Pin − Lock Link Lower Pin − Pin (Lower Link To Universal Joint) − Cross Pin − Pin (Retraction Actuator/Lock Link/Barrel) − Cylinder. 32-27-70 32-27-72 POST 161203 32-27-73 32-27-77 32-27-76 32-27-78 Special Detailed Inspection of Nose Landing Gear, Torque Links Comprising: − Upper Torque Link 322181-01-1 − Lower Torque Link − Torque Link Pins (Upper and Lower) − Torque Link Apex Pin & Nut. 32-27-70 POST 161203 32-27-72 32-27-73 Special Detailed Inspection of Nose Landing Gear, Retraction Actuator Comprising: − Retraction Actuator Cylinder − Piston Rod 322182-01-1 − Piston Rod Retaining Ring − Gland Retaining Ring − Piston Nut − Piston Head. POST 161203 32-27-79 Special Detailed Inspection of Nose Landing 322183-01-1 Gear Pin, Retraction Actuator to Aircraft Structure. 01March 2017 CMMm: CMMm: POST 161203 32-31-07 32-31-09 Page 28 2.3 On-Aircraft Inspection Requirements Satisfied by Overhaul Accomplishment of the Tasks in Section 2.2 satisfies the requirements of the Tasks in the following table. Main Landing Gear MRBR Task Number Description Detailed Inspection of Main Landing Gear, Sliding Tube (TWIN WHEEL), Brake Attachment Flange, Upper and 321101-01-2 Lower Torque Links, Upper and Lower Torque Link Pins and Apex Pin & Nut – External Surfaces, except where covered by Dressings and Bush Flanges. Satisfied By Applicability MRBR Task Number ALL 321110-03-1 321141-01-1 321141-01-2 321105-03-1 Detailed Inspection of Main Landing Gear, Main Fitting, Forward Pintle Pin, Forward Pintle Pin Lock/Stub Bolts, Rear 321103-01-1 Pintle Pin & Nut, & Retraction Actuator Attachment Pins External Surfaces, except where covered by Dressings and Bush Flanges. ALL Detailed Inspection of Main Landing Gear, Bogie Beam 321138-01-1 External Surfaces, except where covered by Dressings and Bush Flanges. A320-200 POST 20139 PRE 22129 321128-03-1 Detailed Inspection of Main Landing Gear, Sliding Tube 321139-01-1 (Bogie) - External Surfaces, except where covered by Dressings and Bush Flanges. A320-200 POST 20139 PRE 22129 321128-03-1 Detailed Inspection of Main Landing Gear, Retraction 321146-01-1 Actuator - External Surfaces, except where covered by Dressings and Bush Flanges. ALL 321147-01-1 321105-03-1 321116-02-1 Detailed Inspection of Main Landing Gear, Upper & Lower Side Stay, Upper & Lower Cardans and Nuts, Upper & Lower Lock Links, Lock Stay Cardan, Lock Stay Cardan Bracket & Bolts, Cuff, Triangulation Link, Banana Links, Upper & Lower Cardan Pins, Side Stay Pivot Pin, Upper Pin 321156-01-1 (Springs), Lock Stay Cardan Pin, Upper & Lower Lock Link Pins, Lock Link Center Pin, Triangulation Link Pins, Lock Link/Banana Link Pin, Cuff Pins & Lower (Springs) Pin External Surfaces, except where covered by Dressings, Bush Flanges and Fittings. A319 PRE 26644 OR A320 PRE 26644 Detailed Inspection of Main Landing Gear, Upper & Lower Side Stay, Upper & Lower Cardans and Nuts, Upper & Lower Lock Links, Lock Stay Cardan, Cuff, Triangulation Link, Banana Links, Upper & Lower Cardan Pins, Side Stay 321156-01-2 Pivot Pin, Upper Pin (Springs), Lock Stay Cardan Pin, Upper & Lower Lock Link Pins, Lock Link Center Pin, Triangulation Link Pins, Lock Link/Banana Link Pin, Cuff Pins & Lower (Springs) Pin - External Surfaces, except where covered by Dressings, Bush Flanges and Fittings. A318 OR A319 POST 26644 OR A320 POST 26644 OR A321 Detailed Inspection of Main Landing Gear, Pivot Pins and 321163-02-1 Brake Rod Pins (Bogie) - External Surfaces, except where covered by Dressings and Bush Flanges. A320-200 POST 20139 PRE 22129 01March 2017 321105-03-1 321116-02-1 321128-03-1 Page 29 MRBR Task Number Description Detailed Inspection of Main Landing Gear, Brake Rods 321166-01-1 (Bogie) - External Surfaces, except where covered by Dressings and Bush Flanges. Satisfied By Applicability MRBR Task Number A320-200 POST 20139 PRE 22129 321128-03-1 Nose Landing Gear MRBR Task Number Description Satisfied By Applicability MRBR Task Number Detailed Inspection of Nose Landing Gear, Barrel, Sliding 322141-01-1 Tube and Turning Tube - External Surfaces, except where covered by Dressings and Bush Flanges. ALL 322105-03-1 Detailed Inspection of Nose Landing Gear, Torque Links 322142-01-1 External Surfaces, except where covered by Dressings and Bush Flanges. ALL Detailed Inspection of Nose Landing Gear, Forestay Upper 322143-01-1 Panel, Lower Link and Universal Joint - External Surfaces, except where covered by Dressings and Bush Flanges. ALL Detailed Inspection of Nose Landing Gear, Lock Link Upper 322144-01-1 and Lock Link Lower - External Surfaces, except where covered by Dressings and Bush Flanges ALL 322110-03-1 322105-03-1 322105-03-1 Detailed Inspection of Nose Landing Gear, Upper Barrel Hinge Pins, Forestay Barrel Pin, Actuating Cylinder Pins, Retaining Nut Shock Assy, Torque Link Pins, Torque Link Apex Pin and Nut, Upper Panel to Structure Pins, Upper 322145-01-1 Panel to Universal Joint Pin, Lock Link Center Pin, Lower Lock Link Pin, Lower Lock Link to Universal Joint Pin and Cross Pin - External Surfaces, except where covered by Dressings and Bush Flanges. ALL Detailed Inspection of Nose Landing Gear, Actuating 322151-01-1 Cylinder - External Surfaces, except where covered by Dressings and Bush Flanges. ALL 01March 2017 322105-03-1 322110-03-1 322152-01-1 Page 30 3. General Requirements This section contains general requirements and accomplishment instructions to carry out the Overhaul. These form part of the overhaul standard. 3.1 Preparation and Dispatch to MRO i. ii. iii. iv. v. vi. vii. viii. ix. The Work Scope shall be agreed between the Operator and the MRO. The Landing Gear must be supplied with traceable documentation for all parts identified in the Airbus A320FAM ALS Part 1 and Part 4, and this information should be made available before the Overhaul commences. The condition of the Landing Gear should be agreed, between the Operator and the MRO, to establish damage that may exist prior to receipt of the Landing Gear by the MRO. Check all assemblies as listed in the ‘Applicability’ section of this document for current modification (Service Bulletin) status. Remove any components from the Landing Gear that are not included in the Work Scope, referring to the related Airbus AMM for removal Procedure. Remove the Landing Gear from the aircraft, referring to the Airbus AMM. If the Landing Gear is not to be delivered assembled, this must be agreed in advance of receipt of the Landing Gear by the MRO. Deliver the Landing Gear, in the agreed configuration to the MRO. Supply the Reporting Forms to the MRO for completion (ref Section 5). 3.2 Receipt at MRO i. ii. Check Life Limited parts for compliance with the Airbus A320FAM ALS: refer to Airbus A320FAM ALS Part 1 and ALS Part 4. Check Life Limited parts for compliance with any RAS / Concession life restrictions. 3.3 Disassembly i. ii. iii. iv. Disassemble the Landing Gear into its major sub-assemblies: refer to DISASSEMBLY in the applicable CMM. Remove all Bushes and interference fit Grease Nipples from subassemblies: refer to DISASSEMBLY and REPAIR in the applicable CMM. NOTE: It is recommended that removed Bushes and interference fit Grease Nipples are discarded. Remove Electrical Harnesses. Remove Hydraulic Hoses and Pipe Assemblies. 3.4 Preparation for Examination i. ii. Clean all parts: refer to CLEANING in the applicable CMM. Remove Protective Treatments as detailed in the applicable CMM if required in the appropriate inspection process specification. 3.5 Components Subject to Inspection i. ii. Visually examine each part: refer to CHECK in the applicable CMM. Perform dimensional checks where required: refer to INITIAL MANUFACTURING LIMIT in FITS AND CLEARANCES in the applicable CMM. 01March 2017 Page 31 iii. iv. NOTE: If the component dimensions are not within the tolerances stated in the Initial Manufacturing Limits in the FITS AND CLEARANCES, and an approved repair or concession has been applied to the component, refer to that repair or concession for dimensions. Springs are to be checked as detailed in CHECK in the applicable CMM. Perform NDT checks where required: refer to tables in CHECK in the applicable CMM. 3.6 Repairs i. ii. iii. iv. Where required, repair the part: refer to REPAIR in the applicable CMM. When beyond CMM limits, only approved repairs are to be applied. If damage is beyond repair the part must be replaced. Dispose of damaged parts in accordance with approved procedures (para 3.10). Where applicable, and if not covered by the repair, strip and reapply Protective Treatments: refer to PROTECTIVE TREATMENTS in REPAIR in the applicable CMM. 3.7 Restoration of Protective Treatments of Parts Subject to Inspection in Section 2 i. Protective Treatments (e.g. Chrome Plate, Chromium Oxide, Tungsten Carbide, Karon, Cadmium Plate, Sermetel or any HVOF applied coatings) can stay in place unless removal is required in the relevant process specification or the Protective Treatment is damaged beyond that which is repairable in accordance with the applicable CMM. ii. Reapply Protective Treatments as applicable: refer to PROTECTIVE TREATMENTS in REPAIR in the applicable CMM. 3.8 Re-assembly i. ii. iii. iv. v. vi. vii. viii. ix. x. Install Bushes and new interference fit Grease Nipples at the required build stage: refer to ASSEMBLY and REPAIR in the applicable CMM. Paint the part at the required build stage: refer to REPAIR and ASSEMBLY in the applicable CMM. Assemble and test at the applicable stage of assembly: refer to ASSEMBLY and TESTING AND FAULT ISOLATION in the applicable CMM. Identify all applicable data on new Nameplates where installed. NOTE: The assembly part number must not change, unless specified by a Service Bulletin. Identify all of the serialised parts in the inspection record. New standard parts prefixed: AN, MS, NAS, NSA and S shall be used during the assembly process. All Seals, ‘O’ Rings, Backing Rings, Split Pins and single-use Locking Devices must be replaced with new parts during the assembly process at Overhaul. Identification Plates (where removed) and Shims shall be replaced with new parts. NOTE: When it is necessary to replace the Identification Nameplate, identify the replacement Nameplate with all the applicable data. Assemble the Landing Gear Complete and test at the applicable stage of assembly: refer to ASSEMBLY and TESTING AND FAULT ISOLATION in the applicable CMM. Fully lubricate all greasing points on the Landing Gear Complete. 01March 2017 Page 32 3.9 Return Conditions to Owner/Operator i. ii. iii. iv. 3.10 The Landing Gear must be supplied with traceable documentation (Service History) for all parts identified in the Airbus A320FAM ALS Part 1 and Part 4. Traceable documentation must be provided to the Owner/Operator for all repairs done on the Landing Gear. Deliver the Landing Gear, in the agreed configuration, to the Owner/Operator. Supply the completed Reporting Forms to the Owner/Operator in accordance with Section 5. Permanent Disposal of Scrap Aircraft Parts and Materials Once agreed by the Owner/Operator, parts are to be disposed of as per the instructions that follow: Mutilation of Parts and Materials Scrap aircraft parts and materials, which will no longer be used, are to be permanently disposed of. The parts should be mutilated so that they cannot be re-used for their original intended use. The mutilation should be sufficient to make sure that parts cannot be repaired or camouflaged to give the appearance of acceptable parts. To effectively mutilate parts or materials you should: i. ii. iii. iv. Remove major lugs or other integral features Permanently distort the part Cut large holes into the part Cut parts into many small pieces. The list which follows is not considered as effective methods of mutilation: i. ii. iii. iv. v. Stamping or marking the word ‘SCRAP’ on the part Spraying the part with paint Hammer marks on the part Identification tags or marks Drilling small holes in the parts 01March 2017 Page 33 4. Items Not Subject to Overhaul This section contains the minimum Instructions for Continued Airworthiness of items identified as Not Subject to Overhaul but require inspection and test to establish that their serviceability meets airworthiness standards. 4.1 LRUs Not Subject to Overhaul i. ii. Visually examine for indications of damage or corrosion: if necessary repair as detailed in REPAIR of the applicable CMM. Do the function and leakage tests to LRUs: refer to TESTING AND FAULT ISOLATION in the applicable CMM. 4.2 Electrical Harnesses i. ii. iii. iv. v. Clean the Electrical Harnesses: refer to CLEANING in the applicable CMM. Check the Drain Holes in the Conduit are clear and can drain. Visually examine the external condition of the Electrical Harness Conduit and Connectors: refer to CHECK in the applicable CMM. Test the Electrical Harness: refer to TESTING AND FAULT ISOLATION in the applicable CMM. Where required, repair the Electrical Harness: refer to REPAIR in the applicable CMM. 4.3 Hydraulic Hoses and Pipe Assemblies i. ii. iii. iv. v. Clean all Hydraulic Hoses (flexible) and Pipe Assemblies (rigid) internally and externally: refer to CLEANING in the applicable CMM. Visually examine the external condition of the Hydraulic Hoses and Pipe Assemblies: refer to CHECK in the applicable CMM. Carefully examine the End Fittings for corrosion or damage to threads. If the results from the inspections are not satisfactory, replace the Hydraulic Hose or Pipe Assembly with a new part. Examine the Identification Labels, Fluid Type Labels, Flow Direction Labels and Protective Heat Shrink Sleeves to make sure that they are not damaged or split and that the Labels can be read. If a Label is damaged, split or cannot be read, install a new Label and Heat Shrink Sleeve. Install Blanking Caps in the ends of the Hydraulic Hoses and Pipe Assemblies where they will not be immediately installed. 4.4 Repair The Owner/Operator may need to include additional instructions within the Overhaul Work Scope for the repair/replacement of items that are not subject to Overhaul. 01March 2017 Page 34 5. Reporting Requirements Due to the Landing Gear Safe Life Design Concept, Airbus and the Airworthiness Authorities require Owner/Operators to report any damage or deterioration found during the Overhaul of the Landing Gear. Damage/deterioration includes corrosion, wear and accidental damage. It is also required to report details of repair or scrap and reasons for scrap. This requirement must be included in the Overhaul Work Scope and included in the return conditions to the Operator as identified in Section 3.9. Any corrosion findings on structural parts exceeding Level 1 corrosion must be reported. The Corrosion Level definitions are stated in the Corrosion Prevention & Control Program (CPCP) rules in the Structure Section of the MPD. The above information is necessary for Airbus, the Landing Gear Manufacturer and the Airworthiness Authorities to monitor the continuing airworthiness and performance of the Landing Gears. It is also requested that NIL FINDINGS are reported, as this can provide justification for a future escalation of the Time Between Overhaul (TBO). This will never be possible without sufficient information, therefore it is in the best interest of Operators to ensure Airbus receives this information. To be compliant with the Overhaul requirements stated in this document, completed Landing Gear Overhaul Reporting Forms must be sent directly to Airbus within 3 months of the Overhaul completion date, at the following address: ldg.reporting@airbus.com The MLG/NLG findings report forms can be downloaded using the following path: AirbusWorld / Content Library / Maintenance and Engineering / MPD Information / A320FAM Landing Gear Overhaul Findings Reporting Form (NLG) and A320FAM Landing Gear Overhaul Findings Reporting Form (MLG). All reported data will be treated as Confidential Information and will not be disclosed to third parties. It will be used solely by Airbus and the Vendor to assess the continued validity of MRBR requirements. Any findings that need to be discussed in Industry Working Groups or with the MRB Authorities will be presented without stating the operator or MSN unless expressly authorised in writing to do so by the disclosing party. 01March 2017 Page 35 Glossary of Terms AD ALS AMM CMMv CMMm HVOF ISC LRU MLG MRBR MRO NDT NLG NWS RAS SB TBO VSB 01March 2017 Airworthiness Directive Airworthiness Limitation Section Aircraft Maintenance Manual Component Maintenance Manual Vendor Component Maintenance Manual Manufacturer (Airbus) High Velocity Oxygen Fuel Industry Steering Committee Line Replaceable Unit Main Landing Gear Maintenance Review Board Report Maintenance and Repair Organisation Non Destructive Test Nose Landing Gear Nose Wheel Steering Repair Approval Sheet Service Bulletin Time Between Overhaul Vendor Service Bulletin Page 36