CCG DOC NO. 346054
Sperre Air Compressor
Technical Documentation VFI
CUSTOMER:
OCEAN POWER AND EQUIPMENT CO. INC.
HULL/ VESSEL:
6094/6095/6096/6097/6098/6099/6101/6102/6103
SPERRE ORDER CONF.:
461523/461524/461525/461526/461527/461528
461529/461530/461531
A
B1
B2
B3
STARTING AIR COMPRESSOR
AIR RECEIVER VERTICAL
AIR RECEIVER HORIZONTAL
AIR RECEIVER VERTICAL
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
2 x HLF2/77
1 x 300L
1 x 300L
1 x 125L
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
LIST OF DRAWINGS
STARTING AIR COMPRESSOR
2 x HLF2/77
No.
Description
Type /Dwg.
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
General arrangement, Air compressor
Installation diagram
Air compressor data sheet
El. Motor data sheet
El. Wiring diagrams
El. Part lists
Dimension sketch, starter panel
Non-return valve, KV-35
Oil & water separator
Vibration dampers
Flexible hoses
Solenoid drain/ unloading valve, H.P.
Pressure switch, start/ stop
Temperature switch
Oil level switch
Recommended lub. oil list
Compressor Noise Measurement
G01-0018
D01-0047
HF77-13
Spes 12997
E20213/E20215
E20213010/ E20215010
E00009
3-3034
4491
3-3197
BA
¾” BSP
322H
4332
PRS-30
7756
TMS-80
7746
VH 600M
4356
Part No.
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
Electric Motor
Data Sheet
Part no.
Manufacturer & Type
Manufacturer
Model
Construction
ABB
M2AA 100 LB4
Supply
Volts/Cycles/Phases
Rated current, In
Starting current
SPES-12997
600V / 60Hz /3
5.0 A
7.0 x In
Output
Size and dimentions according to
Design (IEC 60034-7)
Frame size (IEC 60072)
Protection (IEC 60034-5)
Insulation class (IEC 60085) / Temp. rise
House material
Bearing greasing
Bearings DE/SPERRE part no.
Bearings NDE/SPERRE part no.
Weight
IEC 60072
IMB5
100
IP55
F/B
Aluminium
For life
63062ZC3/6338
62052ZC3/6329
24 kg
Installation
Rated power
Power factor at FL (cos )
Efficiency at FL
Speed synchronous / FL
3.5kW
0.78
87%
1800/1745RPM
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Starting method
Duty type
Rotation (seen against shaft end)
Wiring connection
Cable entries
Suitable for cable diameter
Sperre Asia PTE LTD
Tel +65 6763 63 00
Fax +65 6763 18 11
E-mail:asia@sperre.com
DOL
S1
CW
STAR
4 x 25mm
13-18mm
Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
Comment
Program description:
The starter is designed with a MAN 0 AUT switch,
In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor
running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.
In 0 mode the compressor is switched off, but the starter is still powered.
In AUT mode the compressor is controlled by the start / stop pressure switch.
The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact
programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or
there is a fault condition detected.
Following parameters will give alarm:
High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The
alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the
display until the reset button is pressed.
Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be
given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in
the display until the reset button is pressed.
El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until the
thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal
relay is reset.
Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain
until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be
displayed on the PLC and will remain in the display until the reset button is pressed.
The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor
is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0
and back to MAN (or AUT).
The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are
therefore not active.
This switch is intended for emergency run only and the compressor must not be left running unattended.
The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the
display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service
indication press reset button.
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 10:40 AM
Project:
Installation:
File:
E20213.lsc
Customer:
Diagram No.:
Page:
High
B002
hi
En
T
I1
S
(S0 Emcy Stop)
I
(S1 Man)
&
Rem=Off
B26
B002
I
&
B022
S
>1
I8
(F11 Start/Stop)
R
B04
T
I
I5
B002
B023
X1
&
Prio = 6
Quit = off
STARTUP IN
PROGRESS
(B002-Cur)
(B002-On-)
(F1 Overload)
I
Rem = off
30:00m+
01:00s
Q1
(F13 Oil Level)
I
B14
B011
&
I6
(F12 Temp)
T
Q2
B019
I
B002
I4
Trg
Rem = off
03:00s+
P
X
Prio = 5
Quit = off
PRESS RESET
AFTER BLACKOUT IN MAN.
B031 OPERATION
Par
Par
B007 I4
R
B010
M1
&
En
M
Ral
Par
500h+
0h
R+En
En
B013
B035
B034
>1
En
Inv
Par
B015
B09
Torgeir
1/23/02 9:28 AM/5/25/05 10:40 AM
B032
S
R
RS
Prio = 4
Quit = off
LUB. OIL
FAILURE
B06
RS
Par
Rem = off
Rem = off
00:50s00:50s
B20
Q3
>1
Q
B027
Q4
>1
Q
P
S
R
>1
En
Rem = off
&
B09/R
B17/3
B010/1
B022/4
Par
Par
B08
I
Creator:
Checked:
Created/Changed:
Prio = 1
Quit = off
EL-MOTOR
OVERLOAD
I4
&
(S3 Reset)
(K1 Compressor)
Q
P
I7
B14/4
Q
Inv
En
En
P
Rem = off
01:00s-
(Y3 Drain Valve)
Par
B024
B25
Q2
En
Rem = off
05:00s+
>1
Par
B012
Trg
T
B03
&
Prio = 0
Quit = off
HOURCOUNTER
(B007-Tot
TIME TO
SERVICE(B007-Ti
B005
&
Q4
B30
Rem=Off
Trg
(S1 Aut)
B01
B021
I
I3
B027/3
B024/En
Par
I4
B023/En
B013/2
Par
RS
R
B26/1
P
Prio = 3
Quit = off
EMERGENCY
STOP
B25 ACTIVATED
X
P
En
Par
I4
I2
RS
R
B17
B019/3
Rem = off
20:00s+ B035
B16
CCG
DOC NO. 346054
X2
B018
Trg
Par
B033
En
P
Prio = 2
Quit = off
HIGH
TEMPERATURE
Project:
Installation:
File:
Par
E20213.lsc
B035
Customer:
Diagram No.:
Page:
1/1
(H3 Alarm)
(Remote Alarm)
B01/3
Block Number (Type)
Parameter
B002(On-Delay) :
Blackout delay
recommended setting 20.00 seconds
Rem = off
20:00s+
B005(On-Delay) :
Unloaded start,
recommended setting 02.00-05.00 seconds
Rem = off
05:00s+
B06(Latching Relay) :
Rem = off
B007(Hours Counter) :
500h+
0h
R+En
B09(Latching Relay) :
Rem = off
B011(On-Delay) :
Supression of oil alarm caused by rough sea,
recommended setting 03.00-15.00 seconds
Rem = off
03:00s+
B012(Asynchronous Pulse Generator) :
Drain pulse,
recommended setting
TH 20:00-60:00 Minutes
TL 01:00-02:00 Seconds
Rem = off
30:00m+
01:00s
B16(Latching Relay) :
Rem = off
B018(Message texts) :
Prio = 0
Quit = off
HOURCOUNTER
(B007-Tot)
TIME TO
SERVICE(B007-Tim)
B021(Off-Delay) :
Filter to avoid burned contactors.
Rem = off
01:00s-
B023(Message texts) :
Prio = 6
Quit = off
STARTUP IN
PROGRESS
(B002-Cur)
(B002-On-)
B024(Message texts) :
Prio = 5
Quit = off
PRESS RESET
AFTER BLACKOUT IN MAN.
OPERATION
B25(Latching Relay) :
Rem = off
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 10:40 AM
Project:
Installation:
File:
E20213.lsc
CCG DOC NO. 346054
Customer:
Diagram No.:
Page:
2
Block Number (Type)
Parameter
B031(Message texts) :
Prio = 1
Quit = off
EL-MOTOR
OVERLOAD
B032(Message texts) :
Prio = 4
Quit = off
LUB. OIL
FAILURE
B033(Message texts) :
Prio = 2
Quit = off
HIGH
TEMPERATURE
B034(Asynchronous Pulse Generator) :
Rem = off
00:50s00:50s
B035(Message texts) :
After Emergency stop have been released
reset button have to be engaged to enable normal function
Prio = 3
Quit = off
EMERGENCY
STOP
ACTIVATED
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 10:40 AM
Project:
Installation:
File:
E20213.lsc
CCG DOC NO. 346054
Customer:
Diagram No.:
Page:
3
Connection
Label
I1
S0 Emcy Stop
I2
S1 Man
I3
S1 Aut
I4
S3 Reset
I5
F1 Overload
I6
F12 Temp
I7
F13 Oil Level
I8
F11 Start/Stop
CCG DOC NO. 346054
I9
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
S1
S2
S3
S4
S5
S6
S7
S8
AI1
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 10:40 AM
Project:
Installation:
File:
E20213.lsc
Customer:
Diagram No.:
Page:
4
Connection
Label
CCG DOC NO. 346054
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1
K1 Compressor
Q2
Y3 Drain Valve
Q3
H3 Alarm
Q4
Remote Alarm
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 10:40 AM
Project:
Installation:
File:
E20213.lsc
Customer:
Diagram No.:
Page:
5
CCG DOC NO. 346054
Partlist
Main voltage
Control voltage
Motor rated power
Motor rated Current
Max rating of associated fuses
Ref
M1
Q1
K1
F1
A1
P2
S0
S1
S2
S3
S7
H2
H3
T2
F4 F5
F4 F5
F6
F11
F12
F13
Y3
MPS: E20213010
600 V
220 V
3,5 kW
5,0 A
16 A
Description
MOTOR
MAIN SWITCH 17,5A
MAIN CONTACTOR 9A
BIMETAL 4-6A
LOGIC MODULE, PROGRAM: E20213
HOUR COUNTER
STOP PUSH BUTTON
SWITCH 3 WAY
SWITCH 2 WAY
PUSH BUTTON BLACK
SWITCH 2 WAY
SIGNAL LAMP GREEN
SIGNAL LAMP RED
TRANSFORMER 600/220V 100VA
FUSE CARRIER
FUSES 2A 690V
FUSES 0,25A 450V
SWITCH BOARD h:500 b:400 d:250
PRESSURE SWITCH
THERMO SWITCH
LEVEL SWITCH
DRAIN VALVE
Partnr
SPES-12997
14 747 07
66210
66309
45 103 75
43 082 09
43 032 88
43 033 23
43 033 -1
43 032 64
43 033 -2
43 030 07
43 030 08
SPES-12998
68290
68262
16 191 60
24 902 12
7756
7746
4356
4332
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
Comment
Program description:
The starter is designed with a MAN 0 AUT switch,
In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor
running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.
In 0 mode the compressor is switched off, but the starter is still powered.
In AUT mode the compressor is controlled by the start / stop pressure switch.
The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact
programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or
there is a fault condition detected.
Following parameters will give alarm:
High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The
alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the
display until the reset button is pressed.
Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be
given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in
the display until the reset button is pressed.
El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until the
thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal
relay is reset.
Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain
until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be
displayed on the PLC and will remain in the display until the reset button is pressed.
The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor
is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0
and back to MAN (or AUT).
The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are
therefore not active.
This switch is intended for emergency run only and the compressor must not be left running unattended.
The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the
display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service
indication press reset button.
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Project:
Installation:
File:
E20215.lsc
Customer:
Diagram No.:
Page:
High
B002
hi
2/Q7/1
I1
T
S
(S0 Emcy Stop)
RS
R
B17
I
(S1 Man)
B002
I
&
Rem=Off
&
B022
S
>1
I3
B04
&
(S1 Aut)
I
I5
(F1 Overload)
I
B023
X1
X
P
Prio = 6
Quit = off
STARTUP IN
PROGRESS
(B002-Cur)
(B002-On-)
Par
B031
En
P
I7
(F13 Oil Level)
I
B14
B011
&
I6
(F12 Temp)
T
Q2
Rem = off
B019
03:00s+
I
B002
I4
Trg
Prio = 1
Quit = off
EL-MOTOR
OVERLOAD
I4
Prio = 4
Quit = off
LUB. OIL
FAILURE
B06
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Par
Rem = off
M1
&
En
M
Par
500h+
0h
R+En
B013
B034
>1
En
Inv
B015
Par
Rem = off
00:50s00:50s
B20
Q3
>1
Q
B027
Q4
>1
Q
P
Rem = off
R
B010
Ral
B032
S
B09/R
B17/3
B010/1
B022/4
B007 I4
R
En
RS
RS
>1
Par
B033
En
P
Prio = 2
Quit = off
HIGH
TEMPERATURE
Project:
Installation:
File:
(K1 Compressor)
Q
B035
Par
&
Q1
B024
B09
B08
I
Rem = off
30:00m+
01:00s
Par
R
B14/4
Q
Inv
Par
P
S
(Y3 Drain Valve)
En
Par
Prio = 5
Quit = off
PRESS RESET
AFTER BLACKOUT IN MAN.
OPERATION
&
(S3 Reset)
Creator:
Checked:
Created/Changed:
B25
En
Q2
En
Rem = off
05:00s+
>1
Par
B012
Trg
T
B03
&
Prio = 0
Quit = off
HOURCOUNTER
(B007-Tot
TIME TO
SERVICE(B007-Ti
B005
&
Q4
B30
Rem=Off
B002
2/B036
B01
B024/En
Par
I4
B027/3
RS
R
B023/En
B013/4
Par
X
P
B26/1
P
Prio = 3
Quit = off
EMERGENCY
STOP
B25 ACTIVATED
B26
B019/3
En
Par
I4
I2
En
Rem = off
20:00s+ B035
B16
CCG
DOC NO. 346054
X2
B018
Trg
Par
E20215.lsc
B035
Customer:
Diagram No.:
Page:
1/2
(H3 Alarm)
(Remote Alarm)
B01/3
I8
(F11.1 Start/Stop Lead)
CCG DOC NO. 346054
B051
I
Trg
B047
Q7 (PLC OK)
S
R
B028/1
RS
B045/3 Rem = off
Par
I8
RS
&
I9
>1
&
B045
B052/1
I8
&
B054
B029/1
>1
B044
(F11.2 Start/Stop Follow)
I
&
B049
B040/1
B042/1
>1
B028/3
B048/3
B029/3
I8
B040/3
I10
(S4 C1 Lead)
I10
B052
B041
&
>1
B042/3
B036
Trg
1/B04/1
R
B040
I9
T
B052/3
I
I10
B054
I11
Q
B055
B048
B047/3
I9
1/High
(S4 C2 Lead)
I10
&
Rem = off
01:00s-
B029
>1
I
B028
I8
I10
&
I10
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Project:
Installation:
File:
E20215.lsc
Q5
>1
Q
B042
I9
Creator:
Checked:
Created/Changed:
B046
&
Customer:
Diagram No.:
Page:
2/2
Block Number (Type)
Parameter
B002(On-Delay) :
Blackout delay
recommended setting 20.00 seconds
Rem = off
20:00s+
B005(On-Delay) :
Unloaded start,
recommended setting 02.00-05.00 seconds
Rem = off
05:00s+
B06(Latching Relay) :
Rem = off
B007(Hours Counter) :
500h+
0h
R+En
B09(Latching Relay) :
Rem = off
B011(On-Delay) :
Supression of oil alarm caused by rough sea,
recommended setting 03.00-15.00 seconds
Rem = off
03:00s+
B012(Asynchronous Pulse Generator) :
Drain pulse,
recommended setting
TH 20:00-60:00 Minutes
TL 01:00-02:00 Seconds
Rem = off
30:00m+
01:00s
B16(Latching Relay) :
Rem = off
B018(Message texts) :
Prio = 0
Quit = off
HOURCOUNTER
(B007-Tot)
TIME TO
SERVICE(B007-Tim)
B023(Message texts) :
Prio = 6
Quit = off
STARTUP IN
PROGRESS
(B002-Cur)
(B002-On-)
B024(Message texts) :
Prio = 5
Quit = off
PRESS RESET
AFTER BLACKOUT IN MAN.
OPERATION
B25(Latching Relay) :
Rem = off
B031(Message texts) :
Prio = 1
Quit = off
EL-MOTOR
OVERLOAD
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Project:
Installation:
File:
E20215.lsc
CCG DOC NO. 346054
Customer:
Diagram No.:
Page:
3
Block Number (Type)
Parameter
B032(Message texts) :
Prio = 4
Quit = off
LUB. OIL
FAILURE
B033(Message texts) :
Prio = 2
Quit = off
HIGH
TEMPERATURE
B034(Asynchronous Pulse Generator) :
Rem = off
00:50s00:50s
B035(Message texts) :
After Emergency stop have been released
reset button have to be engaged to enable normal function
Prio = 3
Quit = off
EMERGENCY
STOP
ACTIVATED
B036(Off-Delay) :
Filter to avoid burned contactors.
Rem = off
01:00s-
B051(Pulse Relay) :
RS
Rem = off
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Project:
Installation:
File:
E20215.lsc
CCG DOC NO. 346054
Customer:
Diagram No.:
Page:
4
Connection
Label
I1
S0 Emcy Stop
I2
S1 Man
I3
S1 Aut
I4
S3 Reset
I5
F1 Overload
I6
F12 Temp
I7
F13 Oil Level
I8
F11.1 Start/Stop Lead
I9
F11.2 Start/Stop Follow
I10
S4 C1 Lead
I11
S4 C2 Lead
CCG DOC NO. 346054
I12
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
S1
S2
S3
S4
S5
S6
S7
S8
AI1
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Project:
Installation:
File:
E20215.lsc
Customer:
Diagram No.:
Page:
5
Connection
Label
CCG DOC NO. 346054
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1
K1 Compressor
Q2
Y3 Drain Valve
Q3
H3 Alarm
Q4
Remote Alarm
Q5
Q6
Q7
PLC OK
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
X12
Creator:
Checked:
Created/Changed:
Torgeir
1/23/02 9:28 AM/5/25/05 2:58 PM
Project:
Installation:
File:
E20215.lsc
Customer:
Diagram No.:
Page:
6
CCG DOC NO. 346054
Partlist
Main voltage
Control voltage
Motor rated power
Motor rated Current
Max rating of associated fuses
Ref
M1
Q1
K1
F1
A1
K2
P2
S0
S1 S4
S2
S3
S7
H2
H3
T2
F4 F5
F4 F5
F6
F11
F12
F13
Y3
MPS: E20215010
600 V
220 V
3,5 kW
5,0 A
16 A
Description
MOTOR
MAIN SWITCH 17,5A
MAIN CONTACTOR 9A
BIMETAL 4-6A
LOGIC MODULE, PROGRAM: E20215
EXPANSION MODULE
AUX RELAY
HOUR COUNTER
STOP PUSH BUTTON
SWITCH 3 WAY
SWITCH 2 WAY
PUSH BUTTON BLACK
SWITCH 2 WAY
SIGNAL LAMP GREEN
SIGNAL LAMP RED
TRANSFORMER 600/220V 100VA
FUSE CARRIER
FUSES 2A 690V
FUSES 0,25A 450V
SWITCH BOARD h:500 b:400 d:250
PRESSURE SWITCH
THERMO SWITCH
LEVEL SWITCH
DRAIN VALVE
Partnr
SPES-12997
14 747 07
66210
66309
45 103 75
45 103 79
43 867 32
43 082 09
43 032 88
43 033 23
43 033 -1
43 032 64
43 033 -2
43 030 07
43 030 08
SPES-12998
68290
68262
16 191 60
24 902 12
7756
7746
4356
4332
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
Data Sheet
Flexible hoses
1.
2.
3.
A
(inch)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
Opening
of the
spanner
(mm)
Minimum
bending
radius
(mm)
Sperre
part no.
½”
¾”
1”
1 ¼”
1 ½”
2”
600
600
800
800
800
800
500
470
670
600
600
580
ø31
ø38
ø43
ø57
ø70
ø80
ø25
ø33
ø38
ø50
ø57
ø70
ø22
ø29
ø38
ø50
ø54
ø66
27
33
38
50
60
70
180
240
300
420
500
635
4595
4596
4597
4598
4599
4601
(1)
Sperre part no.
w/ one end flange
Sperre part no.
w/ both end flange
(2)
PN40
(3)
PN40
4666
4667
4668
4669
4687
(DN15)
(DN20)
(DN25)
(DN32)
(DN40)
7495
7492
7493
7494
7496
(DN15)
(DN20)
(DN25)
(DN32)
(DN40)
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
Sole suppliers of genuine spare parts
-
www.sperre.com
Sperre China
Tel +86 21 65070436
Fax +86 21 65070402
E-mail:china@sperre.com
CCG DOC NO. 346054
Data sheet
Solenoid drain valve
Part no.
4332
2/2 shut of valve for unloading and drain of compressors.
Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : ½” BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : ∆ p min. 0.3 bar for opening
∆ p min 0 bar for closing
∆ p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)
For spare part orders
Description
Valve body (without coil)
Coil 220 V (50 and 60 Hz)
Coil 110 V (50 and 60 Hz)
Coil 24 V DC
Coil 24 V AC
Sperre
part no.
4332
4345
4343
4342
7898
Material specification
Electrical data - Coil
Body......................: Forged brass
Internal parts .........: Stainless steel,
brass and nickel
Sealing ..................: Synthetic rubber (FKM)
Valve sealing.........: Pressure/spring loaded
seat disc (O-Ring)
against a carefully
machined nozzle provides
bubble tight sealing.
Life expectancy.....: Hundreds of thousands
of cycles.
Material......................: Encapsulated in synthetic material.
Plug connection .........: 3 pin DIN 43650A, incl. Plug with
PG11 for cable conn.
Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)
AC 220 V (50 and 60 Hz) Other
voltages on request.
Voltage tolerance .......: -10% to +15% of nominal
Class of insulation......: F
Solenoid duty .............: Continuos
Power rating...............: 8 W
Protection class ..........: IP 65
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
Data Sheet
Pressure switch PRS-30
Part no.
7756
Adjustable pressure switch
for control of compressor's START and STOP.
Range: 3,5 - 35 bar
Construction:
Adjustment:
Pressure switch type ..... : Diaphragm
Fluids controlled ........... : Hydraulic oils, fresh water,
sea water, air
Weight .......................... : 0.75 kg
Range of switching point...: 3,5 – 35 bar
(50,75 -507,5 psi)
Min. diff. at low setting......: 1,7 bar (24,65 psi)
Min. diff. at high setting.....: 2,55 bar (36,97 psi)
Max. diff. at high setting....: 20 bar (290 psi)
Design:
Max. temperature.......... : 70°C
Max. permissible pressure
Per cycle
: 45 bar (652,5 psi)
Occasional surge : 80 bar (1160 psi)
Destruction pressure
: 160 bar (2320 psi)
Mechanical life
: 5 x 106 operating cycles
Installation:
Air inlet connection..........
El. connector type.............
: ¼" BSP
: DIN 43650A, 4-pin male,
plug PG11
Enclosure............................ : IP65
Ship approvals:
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
Data Sheet
Temperature switch TMS-80
Part no.
7746
Adjustable temperature switch
for alarm indication and shut down of compressor
Alarm: S.P. 75°C, Shut down: S.P. 80°C
Construction:
Temperature switch type ............. : Rigid sensor
Weight ......................................... : 0.35 kg
Environmental conditions:
Operation temperature ................. :
Enclosure ..................................... :
Vibration stability
Sinusoidal 20g, 25 Hz - 2 Hz ... :
Shock resistance
Shock 50 g/6 ms, 500 g/1 ms .. :
Free fall ................................... :
-40 to +70°C
IP65, IEC 529
IEC 68-2-6
IEC 68-2-27
IEC 68-2-32
Electrical specifications:
Switch.......................................... : SPDT
Contact load: AC15 .................. : 0.5 A, 250 V
DC13 .................. : 12 W, 125 V
Adjustment:
Performance:
Setting range ..................................: 50-100°C
Differential .....................................: 3°C
Permissible operating temp. ...........: 200°C
Installation:
Process connection.......................: ½" BSP
El. connector type ........................: DIN 43650A, PG11
Material:
Wetted Parts:
Sensor pocket ...: Brass
Enclosure Parts: Housing ...........: AlMGSi1
Plug fixture ......: Glass filled polyamid
Ship approvals:
DNV, ABS, LRS, GL, BV, RINA, MRS, KRS
CE marked acc. to EN 60 947-5-1
When the top cover is removed, the
range can be set with the setting-screw.
The differential is non-adjustable
Electrical wiring:
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail: industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail: rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 67 63 63 00
Fax +65 67 63 18 11
E-mail: asia@sperre.com
Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
Data Sheet
Oil level switch
Part no.
Technical data:
Nominal pressure ..................... :
Weight ..................................... :
Max. medium temp. ................. :
Max. ambient temp. ................. :
Switching hysteresis ................ :
Switching-on point reffered to
center position : ........................ :
Electrical specifications:
Max. switching current .......:
Max. switching voltage .......:
Max. rating .........................:
Protection class ...................:
4356
PN25
0.35 kg
110°C
80°C
ca. 1-4 mm
-4 to 0 mm
1A
230 VAC/ 48 VDC
26 VA / 20 W
IP 65
Material:
Body ............................. : Brass (Cu Zn 39Pb)
Float ball ....................... : PVDF
Installation:
Process connection ....... : ¾" BSP
El. connector type .......... : Plug connector DIN 43650 type
A ISO 4400 including cable box, suitable for cables of
outside dia. 4.5 - 7 mm.
Adjustment of the switching unit
The contacts are normally set for "normally open" operation,
i.e. the contacts are closed when the lubricating oil level is
high enough.
For adjustment, the locking screw has to be released and the
switching unit has to be moved, so that the RED arrow
(normally open operation) or the WHITE arrow (normally
closed operation) is located at the input of the cross drilling.
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail: industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail: rotterdam@sperre.com
The switching point is adjustable within the WHITE or
the RED arrow. The direction of the arrow shows that
the switching unit switches at a lower level. After
adjustment the locking screw has to be fastened again.
Sperre Asia PTE LTD
Tel +65 67 63 63 00
Fax +65 67 63 18 11
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Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
List of recommended lub. oil
Issue date:
04.02.2010
Replace list of: 16.11.2007
Synthetic oil
Mineral oil
ANDEROL 555
BP ENERSYN RX 100
CASTROL AIRCOL SN 100
COSMO RECIPRO SX 100
DAPHNE MARINE COMPR. 100
ESSO / EXXON ZERICE S 100
ESSO / EXXON SYNNESTIC 68
FAMM CETUS DE 100
MOBIL RARUS 827
NIPPON OIL CO. FAIRCOL SA 100
STATOIL FRIDGEWAY S 100
SHELL CORENA AP 68
TOTAL LUBMARINE BARELF AL 100
STATOIL COMPWAY SX68
AGIP DICREA ESX 100
BP ENERGOL RC 68
CASTROL AIRCOL PD 100
CALTEX RPM COMPR. OIL 68
COSMO RECIPRO 100
ESSO / EXXON EXXCOLUB 77
FAMM COMPRESSOR OIL EP VDL 100
GENERAL COMPOL A 100
MITSUBISHI COMPR. OIL 100
MOBIL RARUS 427
PHILLIPS COMPR. OIL 68
SHELL CORENA P 68
STATOIL COMPWAY 68
TOTAL DACNIS P
Quantities, application points and intervals for lubrication oil and grease.
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com
Once every 12 months
Electric motor bearings
After first 200 hours of operation,
and then after every 1000 hours of operation
Crank case
Air
Lub. Oil for Air compressor
Grease for El.motor
Compressor
Quantity
Application
Change
Quantity
Grease
Grease
type
[Liters]
point
interval
[Grams]
Application
interval
HLF2/77
1,8
HL2/77
4,0
Bearings lubricated for life time
HL2/90
4,0
HL2/105
4,0
HL2/120
10,0
20
HL2/140
10,0
20
HL2/160
10,0
20
HV1/85
1,5
20
HV1/120
2,0
20
HV1/140 *
4,0
20
HV1/156 *
4,0
20
HV2/200
8,0
30
HV2/210
8,0
30
HV2/219
8,0
30
HV2/220
20,0
30
HV2/240
20,0
30
HV2/270
24,0
30
HV2/285
24,0
30
HV2/300
24,0
30
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).
Sperre China
Tel +86 21 65070436
Fax +86 21 65070402
E-mail:china@sperre.com
CCG DOC NO. 346054
Compressor Noise Measurements
Place of measurement:
Sperre Test Shop
Hull No :
Compressor type:
HLF2/77
Serial No:
Revolutions:
1488
Working pressure:
30 Bar
Remarks:
Sketch:
Meas.
point
1
2
3
Values
Noise level
Noise level
Noise level
dB
A
81
80
81
31,5
Hz
63
Hz
125
Hz
250
Hz
500
Hz
1
kHz
2
kHz
4
kHz
8
kHz
-
77
79
77
77
80
82
75
78
77
73
74
74
71
72
72
75
77
76
73
74
73
70
69
72
CCG DOC NO. 346054
LIST OF DRAWINGS
STARTING AIR RECEIVER
2 x 300 L + 1 x 125 L
No.
Description
Type /Dwg.
B1
B2
B3
B4
B5
B6
Air receiver vertical 1 x 300 L
Air receiver horizontal 1 x 300 L
Air receiver vertical 1 x 125 L
Pressure gauge w/cock
Ball valve
Safety valve
3-3183
R03HH-07W
R01VH-01W
Part No.
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
CCG DOC NO. 346054
Data Sheet
Pressure gauge w/gauge cock
Characteristics:
Materials:
Robust pressure gauge. Intended for adverse service
conditions where pulsation or vibration exists.
Nominal size ........... : 63 mm
Accurancy class ...... : 1.6 per DIN 16005
Design ..................... : DIN 16063, DIN 16064
Working pressure .... : 2/3 of full scale value
Wether protection ... : IP 65 per EN 60 529/ IEC 529
Threaded entry ........ : DIN 16 288 radial,
¼” BSP, 14 mm
Case ........................ : One-piece brass forging
Pressure element ..... : ≤ 40 bar, CU-alloy, C-type,
soft soldered 40 bar, CU-alloy,
helical type, brazed
Movement ............... : Cu-alloy, wear parts argentan
Dial ......................... : White alluminium/ black lettering
Pointer ..................... : Black aluminium
Window .................. : Non-splinting clear plastic
Bezel ring ................ : Roll formed stainless steel
Liquid filling ........... : Glycerine 99.7 %
Scale ranges:
0 - 6 bar/ 0 - 0.6 Mpa
0 -10 bar/ 0 - 1.0 Mpa
0 -16 bar/ 0 - 1.6 Mpa
0 -60 bar/ 0 - 6.0 Mpa
0 - 6 kg/cm2
0 - 10 kg/cm2
0 - 16 kg/cm2
0 - 60 kg/cm2
Part no. 3770
Part no. 3771
Part no. 3772
Part no. 3773
Part no. 4844
Part no. 4845
Part no. 4846
Part no. 4847
Shut off needle valve for pressure gauge:
Material body .......... : Press-forged
Temperature range... : -20° to +100°C
Pressure (max.)........ : 400 bar
Part no.: 3838
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
Part no.: 8354
Sole suppliers of
genuine spare parts
CCG DOC NO. 346054
Data Sheet
Ball valve
Dim
¼”
3/8”
½”
¾”
1”
1 ¼”
1 ½”
2”
DN
10
10
15
20
25
32
40
50
L
47
47
65
73
86
101
118
137
L1
13
13
16
18
21
23
24
28
Full bore ball valve
Services:
Anti blow-out
steam:
End connections:
Hot and cold water,
compressed air, oil, gases,
fuels, steem, gas oil, etc.
The ball valve is bottom
loaded steam designed
providing two seals on the
packing to ensure safe and
reliable thightness of the
valve and to prevent blowouts
Screwed BSP to BS21
parallel threads.
Working temp.:
From –20°C to +170°C
Approvals:
Type approved by DNV
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
H
28
28
34
43
52
62
76
93
h
38
38
42
50
54
64
75
86
R
115
115
130
150
170
CH
22
22
27
32
41
50
55
70
PN
64
64
40
40
40
40
64
64
Handel
T-handle
T-handle
Lever
Lever
Lever
Lever
Lever
Lever
Part no.
3845
3844
3840/ 7826
3841
3842
3848
3849
3847
Materials
Part no: 3845-3844-3840-3841
Body:
Ball:
Seals:
Stem:
O-rings:
Lever:
T-handle:
Nickle-plated OT58 brass
Chrome-plated OT58 brass
P.T.F.E. (Teflon)
Nickle-plated brass
Viton
Galvanized steel, (Plastic coated)
Enameled aluminium
Part no:
7826-3842-3848-3849-3847
Body:
Ball:
Seals:
Stem:
Lever:
AISI 316
AISI 316
P.T.F.E. (Teflon)
AISI 316
AISI 316, (Plastic coated)
Sperre Asia PTE LTD
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Sole suppliers of
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CCG DOC NO. 346054
Data Sheet
Safety valve w/ side conn.
DIRECT SPRING LOADED ENCLOSED DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
10 mm Nominal Bore
APPROVALS
BS6759 Part 2 & 3 1984 For steam & gas
Ad-Merkblatt A2 1998: (TÜv Germany), Ref - TÜV.SV.98-728.9,5D/G.7,78.p.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 11-B-00016
QUALITY MANAGEMENT SYSTEM, MODULED, CERT. No. EDS000Z011/01
DESIGNED IN ACCORDANCE WITH BS6759: 1984 & I.S.O.4126: 1991
TECHNICAL DATA
Relieving pressure
Reseating pressure
Flow area
Inlet bore diameter
BS Derated coefficient of discharge Kdr
TÜV Derated coefficient of discharge ad
BS Minimum lift at 10% overpressure
Temperature range
Set pressure Barg
Rated discharge capacity in
accordance with TÜV, Air at 0°C
= Set pressure +10%
= Set pressure -10%
= 70.9 mm2
= 9.5 mm
= 0.78
= 0.78
= 3.5 mm
= -20ºC to 200ºC
APPROVED PRESSURE RANGE
9
11
12
13
15
7.7
8
357
369.6
411
493.8
520
576.7
660
8505
8447
4430
8377
8663
8448
8523
20
30
33
40
44
866.7 1280.9 1405.2 1695.2
1860
3
and 1013 mbar Normal m /h
Sperre part no.
11
40
4658
Spes-10505
PARTS LIST AND MATERIAL SPECIFICATION
10
Inlet seat
Brass BS 2874 CZ12
2
Tutchitite seal
Viton
8
3
Seal retainer
Brass BS 2874 CZ121
7
4
Plunger
Brass BS 2874 CZ132
5
Body
Brass BS 2874 CZ132
6
Spring
ST.STL BS2056 302S26
7
Spindel
ST.STL BS970 431S29
8
Adjuster
Brass BS 2874 CZ121
9
Cap
Brass BS 2874 CZ121
10
Nameplate
AL. ALLOY
11
Wire & Seal
ST.STL & LEAD
OUTLET
3/4" BSP par.
6
5
30
4
3
2
102 ( 0.48 TO 33 BAR.G )
116 ( 33.1 TO 55.2 BAR.G )
1
9
1
INLET
1/2" BSP par.
TYPE R
ROTA-LIFT
EASING GEAR
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail: industri@sperre.com
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail: rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 67 63 63 00
Fax +65 67 63 18 11
E-mail: asia@sperre.com
Sole suppliers of
genuine spare parts