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DriveWizard® Industrial for Windows Help
Yaskawa America, Inc.
All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or
mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the
written permission of the publisher.
Products that are referred to in this document may be either trademarks and/or registered trademarks of the
respective owners. The publisher and the author make no claim to these trademarks.
While every precaution has been taken in the preparation of this document, the publisher and the author assume no
responsibility for errors or omissions, or for damages resulting from the use of information contained in this
document or from the use of programs and source code that may accompany it. In no event shall the publisher and
the author be liable for any loss of profit or any other commercial damage caused or alleged to have been caused
directly or indirectly by this document.
Printed: August 2015
Publisher
Yask awa America, Inc.
Contents
3
Table of Contents
Foreword
Part I Welcome
0
5
1 Introduction
................................................................................................................................... 6
2 System...................................................................................................................................
Requirements
7
Part II Getting Started
9
1 Establish
...................................................................................................................................
Communication
9
2 Y-Stick
...................................................................................................................................
(JVOP-181)
11
3 Starting
...................................................................................................................................
a New Project
13
4 File Operations
................................................................................................................................... 17
5 Select
...................................................................................................................................
Drive Model
19
Part III Parameter Operations
21
1 Parameter
...................................................................................................................................
and Monitor Overview
22
2 Edit Parameters
................................................................................................................................... 25
3 Modified
...................................................................................................................................
Parameters
26
4 Writing
...................................................................................................................................
Parameters
28
5 Reading
...................................................................................................................................
Parameters
29
6 Find Parameters
...................................................................................................................................
and Monitors
30
7 Application
...................................................................................................................................
Wizard
31
Part IV Startup and Diagnostics
35
1 Trend...................................................................................................................................
Recorder
36
2 Monitor
...................................................................................................................................
Panel
43
3 Status
...................................................................................................................................
and Diagnostics Panel
47
4 Drive ...................................................................................................................................
Control
50
5 Motor...................................................................................................................................
Tuning
55
Part V Tools
63
1 Ethernet
...................................................................................................................................
Configurator
63
2 Drive ...................................................................................................................................
Converter
64
Part VI Maintenance
67
1 Flash...................................................................................................................................
Tool 7 Series Drives
67
2 Flash...................................................................................................................................
Tool 1000 Series Drives
68
Part VII DriveWizard Options
72
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Part VIII Information - Help
76
Part IX Automatic Updates
77
Part X USB Driver Installation
79
Part XI License Information
87
Index
88
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Welcome
1
Welcome
Introduction
Getting Started
Parameter Operations
Startup and Diagnostics
Help and Information
Installing the COSMOS Series USB Driver
Maintenance
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1.1
DriveWizard® Industrial for Windows Help
Introduction
Welcome and thank you for using DriveWizard. An innovative software tool to commission Yaskawa
Series AC Drives.
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Welcome
7
From the main program window the user can navigate though the program by using the short-cuts
located in the View panel.
Welcome Menu: Main menu
Parameter Overview: Parameter overview, print and export window
Parameter Operation: Read, Write, Compare, Modified Parameters
Startup Tools: Monitor Panel, Status & Fault History Panel, Trend-Recorder, Motor Tuning
Options: Program settings
Help Documents: Program Help File and Drive Documentation
1.2
System Requirements
Computer with Intel® Core i3 or equivalent processor.
Microsoft® Windows® 7 or higher with latest service pack.
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DriveWizard® Industrial for Windows Help
2GB or more recommended.
Minimum screen resolution of 1024 x 768 (1280 x 800 recommended).
400 MB of available disk space.
Mouse or other pointing device.
Inkjet or laser printer for printing of reports.
E-mail with Messaging Application Programming Interface (MAPI) to e-mail reports.
Internet Connection to download software updates.
Ethernet, serial port or USB port.
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Getting Started
2
9
Getting Started
The main program window allows you to navigate to specific areas of the software.
Starting a New Project
Starting a Y-Stick Project
2.1
Establish Communication
The software allows you to work offline as well as online. In offline mode you are able to create
project files, modify parameters and demonstrate the software.
Drive communication setup is part of the drive selection window.
Online
Communication has to be established to work online with the connected system. To setup
communication click on Drive Selection and Communication Setup.
Connection Medium
Connection medium defines the connection type between this computer and the drive. Options can
include standard serial, ethernet or USB.
Configure Communication Settings
Depending on the connection medium selected specific connection settings can be adjusted. Click
on the modify link to setup the selected communication medium.
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Serial Communication Setup
Note: Direct link (Operator / RS232) selection works independent from the node address received
from the drive in the return message.
Use Y-Stick for communication to the drive
Ethernet Setup
Up to 8 preset IP addresses can be defined. Click Network Configurator button to modify network
card settings for drives on the network.
USB Setup
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Getting Started
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Installing the COSMOS Series USB Driver
Click Back to Drive Selection button to go back to the drive selection and communication
setup overview.
Test Communication
The test communication function will try to establish communication with the drive based on the
communication medium and communication settings entered. When the test bar goes from 0 to
100% communication has been established. Press the Connect to Drive / Go Online button to
save the communication setup.
Serial Setup - Connection Medium Specific Settings
Echo Back Suppression: When check software ignores reflected message when using half-duplex
communication.
RTS Control: When checked RTS signal will be raised before start of the transmit operation and
RTS line will be cleared immediately after the transmission ends.
Transmission Delay: Delay before each transmission in milli-seconds.
Response Delay: Delay between transmission and drive response.
IP Address : IP Address
Port : Port number
2.2
Y-Stick (JVOP-181)
The Y-Stick (JVOP-181) option can be used as a communication converter (USB - RS232) to
communicate to the drive or create a project from the data stored inside the Y-Stick.
When the Y-Stick option is connected the software will automatically select the correct
communication port and baudrate.
Note: When Ethernet or Direct USB connection medium is selected the software does not
automatically switch back to serial communication when the Y-Stick option is connected.
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Starting a New Project using Y-Stick
There are 2 options to create a new Y-Stick project.
1. Y-Stick Option
When a project is already active the user can choose to overwrite project settings with the data
inside Y-Stick.
2. New Project Option
When the Y-Stick option is connected to the computer the software shows a new project selection
window once the user clicks on the New project option.
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Getting Started
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Y-Stick Project
Reads the data from the Y-Stick and create a new project based on its settings.
2.3
Starting a New Project
Each project consists of a project name, user name, project information and a dedicated parameter
set. To start a new project click on the Start a New Drive Project option.
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When a new project is started the project information window appears, fill-out each item and click
the Ok button to continue.
Rich Text Formatting: Rich text formatting can be used for project information.
After project information has been entered the software shows the new project selection window or
drive selection and communication information window depending on the fact if a Y-Stick is
connected to the computer.
When a Y-Stick (JVOP-181) is connected to the computer the program will show a new project
selection window which allows users to select between starting a new drive project or create a new
project based on the data contained in the Y-Stick.
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Getting Started
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The following window will show if no Y-Stick is to the computer or when the user selects to start a
new drive project. The drive and communications setup is to select the drive series, software version
and model, control method and region.
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To work offline with no drive connected click on the Select Drive / Work Offline button after the
drive selection has been made or setup communication for the selected drive to work online.
After the drive selection has been made the program will create the parameter database identical to
the drive selected.
A quick start project window appears that allows users to select the most common tasks.
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Getting Started
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Note: The New Project option can also be activated by clicking directly on the Start a New Project
image in the main program window.
The active project information will show in the status bar of the main window.
2.4
File Operations
File operations panel can be activated by clicking on the File Tab option in the main program
window. The File tab panel includes the following functions:
Main Project Menu
Application Menu
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DriveWizard® Industrial for Windows Help
New
Click here for information on how to start a new project.
Open
Open a previously saved file and load its contents into program memory. DriveWizard 6 or
DriveWizard Plus File are automatically converted based on the supported drives series / software in
this program.
This function can also be used to import CASE support files.
Save
Save active project using the same filename that was used when the project was opened. If this is a
new project and a filename has not been defined the program will ask you to enter a project file name
before saving the file to disk.
Save as...
Save active project under a different filename.
Info
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Getting Started
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Change project information, project name and user name. Project information can be changed at
anytime.
DriveWizard Options
Allows users to modify the program behaviour for many different aspects such as startup, error
handling, parameter overview, etc... click here for more information.
Close Project
Close active project
Exit
Exit program
Recent Projects
Previously opened projects will show up on the right hand side of the Application Menu.
2.5
Select Drive Model
Click on Drive Selection and Communication Setup to view or to modify the drive series, software
version or drive model currently selected in the program. This can be done Offline as well as Online.
Select the correct drive information from the drop down lists. In case a drive is already connected to
this computer you automatically scan the connected system by clicking on the Scan Drive button.
Click on the Ok button after the selection has been made.
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DriveWizard® Industrial for Windows Help
The active project information will show in the status bar of the main window.
The green status bar indicated communication strength. When communication errors occur the
software will lower the communication strength indicator. When the indicator reaches '0'
communication is take offline.
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Parameter Operations
3
21
Parameter Operations
Parameter operations panel can be activated by clicking on the Parameters Operations option in
the main program window.
Several Parameter functions are available offline and online and allow you to modify, compare and
view parameter settings. Other functions include parameter report generation, export and e-mail
functions.
Parameter Overview
Display all available parameters available for the selected drive based on the control mode selected.
Edit, Print, Export and E-mail parameter settings.
Print Parameters
Print parameter report
Modified Parameters
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DriveWizard® Industrial for Windows Help
Display overview of modified parameters in the active project
Read All Parameters
Read all parameters from the drive connected
Find Parameters
Search for parameters in the active project
Application Wizard
Select from pre-configured applications to setup your drive
Write All Parameters
Write all program parameters to the drive connected.
Compare Parameters
Read all parameters from the drive currently connected and compare against working values.
Note: The active project file settings are have parameter dependency priority over the drive settings.
Example:
Active Project Parameter C1-11 Accel/Decel Time Setting Units set to "1" for 0.01 sec
Drive Parameter C1-11 Accel/Decel Time Setting Units set to "0" for 0.1 sec
Function will use the Active Project Parameter C1-11 to translate dependency related parameters
"C1-01 ~ C1-09" of the connected drive.
Initialize Drive
Initialize drive currently connected
Restore to Default
Function restore project parameters to factory default for the active drive model, control mode,
initialization mode.
3.1
Parameter and Monitor Overview
Parameter and Monitor Overview Window
The overview window shows all parameter groups and monitors available. To activate click on the
Parameter Overview option. Expand or collapse each parameter group by clicking on the button in
front of each group. To edit parameters double click on the parameter you would like to modify and
the program will automatically go to the selected parameter.
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Parameter Operations
Click on the "Monitors" node to view the active monitors.
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When online the monitors listed are automatically updated. The update rate depends on the number
of monitors listed. Use the Active search function to filter the monitor overview.
Parameter / Monitor Report
A parameter or monitor report can be generated showing the complete of partial parameter / monitor
list. Click on the Preview button to generate and preview parameter report, Print button to print the
generated report.
Click on Edit Parameter to edit the selected parameter when the parameter overview is active.
Export Report
The parameter / monitor report can be exported from this software. Click on the Export tab to view
options.
To export the report select export format by clicking on any of the available export format buttons.
E-Mail Report
The parameter or monitor report can be E-Mailed from this software. Click on the E-Mail tab to view
options.
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Parameter Operations
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To E-Mail the report enter recipient e-mail address in the "To" box, subject, and message then click
on the Create E-Mail button.
Parameter Report E-Mail
Monitor Report E-Mail
The subject text is generated automatically based on project settings.
Note: E-Mail option requires Messaging Application Programming Interface (MAPI) to be available.
3.2
Edit Parameters
Editing Parameters
To edit a parameter double click on the desired parameter from the parameter overview window or
select a parameter and click on the Edit Parameter button.
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DriveWizard® Industrial for Windows Help
Modify parameter setting and select Save Working Value to accept parameter changes or Cancel
to discard changes.
Transmit Single Parameter
This button allows users to transmit the selected parameter to the drive and save the working value
after communication has been established.
Default Parameter Setting
This button allows users to revert the selected parameter back to its default value.
3.3
Modified Parameters
To activate click on the Modified Parameters option or click on the binoculars icon on the main
page or click on the modified parameters item in the parameter tree.
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Parameter Operations
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The Modified Parameters function can also be accessed from the parameter operations section.
Once activated the software shows the modified parameter overview.
Modified Parameter Report
Once the modified parameter overview is visible the user is able to generate a modified parameter
overview by clicking on the Preview or Print button located above the modified parameters.
E-mail Modified Parameter Report
Click on the E-Mail tab to e-mail the modified parameter overview directly from the software.
The subject text is generated automatically based on project settings.
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DriveWizard® Industrial for Windows Help
Important Note for 1000 series drives: When using a motor that is significantly smaller than the
drive rated motor power, the software will show several parameters such as b8-04, E2-11, L3-24 as
modified for the selected KVA size which are not shown on the drive digital operator due to the fact
that the drive internally uses a lower KVA size to calculate parameter default values.
3.4
Writing Parameters
Transmit Single Parameter
This button allows users to transmit the selected parameter to the drive and save the working value
after communication has been established.
Transmitting all Parameters to the drive
Click on Write Parameters to write all parameters settings from the program to the drive connected.
The Write Parameters function can also be accessed from the parameter operations section.
The software has the ability to write parameters to a drive with a KVA selection (drive rating) that is
different from the active project.
Please be aware that in this case only the KVA independent parameters are transferred.
The software has the ability to write parameters to a drive with a software version that is higher or
lower than the software version selected in the active project.
Please be aware that some parameters might not be available when transferring data between
software versions for drives of the same series.
When parameters do not match the program will display a project transfer information window
outlining the differences.
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Parameter Operations
Click print to print overview or save to save the overview to a text or rich text file.
3.5
Reading Parameters
Click on Read Parameters to read all parameters from the attached drive and store them into
program memory.
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The Read Parameters function can also be accessed from the parameter operations section.
3.6
Find Parameters and Monitors
The search for parameters option allows you to enter keyword and find all related parameters. To
activate click on the Search for Parameters option or click on the binoculars icon on the main
page.
The Find Parameters function can also be accessed from the parameter operations section.
An active realtime parameter search function is located underneath the parameter overview window.
Search Parameter Report
Once the search overview is active the user is able to generate a parameter search report by clicking
on the Preview or Print button located above the parameter overview.
Search Monitors
Use the active search option to find specific monitors when the monitor overview is active.
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Parameter Operations
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Search Monitor Report
Once the search overview is active the user is able to generate a monitor search report by clicking
on the Preview or Print button located above the monitor overview.
3.7
Application Wizard
The Application Wizard allows users to select from pre-configured application to setup their drive.
The Application Wizard can be used online as well as offline.
Select an application from the application window and click start. Note only applications are listed
that are available for the selected drive.
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A dedicated application window appears once the application is started. Read information carefully
from step to step. The final step allows users to either transfer the wizard settings to the active
project or to the connected drive.
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Parameter Operations
Example Step
Final Step
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Startup and Diagnostics
4
35
Startup and Diagnostics
The Startup and Diagnostics panel can be activated by clicking on the Startup option in the main
program window.
Trending
The trend recorder allows signal trending of up to six signals simultaneously both for analog and
digital signals. A built-in recorder allows for trend data storage and playback at a later timer. Other
functions include triggering, custom scaling and more.
Click here for more information.
Signal Monitoring
Monitor up to four signals simultaneously and use dedicated meters to display the signal values.
Click here for more information.
Status and Fault History
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DriveWizard® Industrial for Windows Help
The status and diagnostics shows a quick snapshot of the status including a fault history option and
signal monitoring.
Click here for more information.
Drive Control function
The Drive Control function allows users to control the drive directly from DriveWizard.
Click here for more information.
Motor Tuning
The Motor Tuning functions allows users to perform motor auto-tuning directly from DriveWizard.
Click here for more information.
4.1
Trend Recorder
To activate click on the Trend option located under the startup and diagnostics menu.
Note: This function can be used Offline as well as Online. Offline functionality offers a demo mode
that can be used for demonstration and training purposes.
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Startup and Diagnostics
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Select Trend Signals
Use drop down boxes to select signals, then press the Start button to start the trend recorder. The
software will automatically scale and adjust the chart to improve viewing.
Each selected signal can be turned On or Off with the checkbox in front of the selected signal.
Signal Scaling
The trend recorder automatically scales the selected signal. To use custom scaling check the
checkbox behind each signal and enter the value that equals the 100% signal level.
For signals that can go negative the trender uses the negative representation of the positive value at
100%.
Trender Control
Use the Start and Stop button on the Control menu to Start and Stop the trender. Click the Clear
button to erase the current trend.
Drive Control function
The Drive Control function can be used to control the drive while using the trender. To activate the
Drive Control function click on the Drive Control function button located on the Control menu.
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Note: When using the Drive Control function trender communication performance is reduced to
update both the trender and the Drive Control function sequentially.
Demo Mode
To activate demo mode click on the Demo button located on the monitor menu, select signals and
click start button. The status bar of the trend recorder shows the mode that is currently active.
Signal Width
Signal width can be adjusted with the drop down box located to the right of the signal selection.
Signal Color
Signal color can be adjusted by clicking on the color button.
Time Span
The trend recorder time span (total viewing time from left to right) can be adjusted with the time span
slider and the maximum can be set using the time span drop down box.
Sets time span to 50% of maximum range. Example: Maximum range is 10.20s, when clicked
time span will be set to 5.1s.
Triggering
The trend recorder can be setup to start when a signal rises above or below a pre-programmed level
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Startup and Diagnostics
39
using the trigger function. The trend recorder default is auto triggering. To use custom triggering click
on the Triggering option located under the setup menu.
Select a trigger signal from the drop down box and enter a level in the trigger level box. Triggering
on rising or falling edge can be selected with the Edge Triggering option.
The single shot option when checked waits for the first trigger to occur after which it switches to auto
triggering.
Signal:
Auto:
Triggering is not active.
Signal 1 - 6:
The trend recorder triggers on the selected signal based on the specified trigger level and edge
selection.
Edge triggering:
Rise: Triggers when the selected signal rises above the specified trigger level
Fall: Triggers when the selected signal falls below the specified trigger level
The triggering LED will blink when triggering is active.
Note: While the trigger function is active the trender always connects the last two measured data
points. If data point 1 was measured at t-30s and data point 2 was measured at t=10 seconds during
a trigger event both point will be connected.
Trend Recorder Preferences
Trend recorder preferences such as grid, auto-scaling, time display etc...can be adjusted under the
Scaling option in the Setup menu.
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Recording
The built-in recorder allows you to record the signal trend data to disk and play back trend files at a
later time. To use the recorder option follow these steps:
Select signals to trend
Click the Recorder On button located to the left of the signal selection.
Click on the Start button.
Trend signals
Click Stop button
Click Save button to save trend file to disk.
The recording LED will blink when the recorder is active.
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Startup and Diagnostics
41
Recording Sample Rate
The recording sample rate determines the rate at which samples are recorded.
The sample rate settings is located under the Recording and Playback option located under the
Setup menu.
Specifies the rate of recording.
Example: A value of '2' records '1' out of '2' samples taken. Select 'X" to set a customer sample
rate.
Playback Recording
Playing back a previously saved recording can be done Offline as well as Online. To open a recording
click on the Open button located on the top of the trend window.
The software has a built-in recorder playback panel that allows you to fast forward, rewind or auto
play the recording. To change mode click on any of the available mode buttons:
Normal: Normal playback mode
Zoom: Define region with mouse to zoom in.
Scroll: Move mouse and drag recording chart
Cursor: Move mouse across signals to view signal values.
Rewind to Home position
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Automatic Play Back
Playback Slide bar
The slide bar allows users to quickly locate a specific position in the recorded trend. The slide bar is
located on the bottom of trend window.
Playback speed
The automatic playback speed can be set with the Auto Playback Sample Speed slider located
under the Recording and Playback option located under the Setup menu.
Trend Report
A dedicated monitor report can be generated showing a snapshot of the actual trend chart.
Preview Report
Print Report
Export / E-Mail Report
A trend report can be exported and E-mailed directly from this software. Click on the Export or EMail button.
To export the report select export format by clicking on any of the available export format buttons. To
E-mail the report enter recipient e-mail address in the "To" box, subject, and message then click on
the Create E-Mail button.
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Startup and Diagnostics
43
Note: CSV Data export data is limited to 50,000 samples.
The subject text is generated automatically based on project settings.
Note: E-Mail option requires Messaging Application Programming Interface (MAPI) to be available.
4.2
Monitor Panel
To activate click on the Monitor Panel option located under the startup and diagnostics menu.
Note: This function can be used Offline as well as Online. Offline functionality offers a demo mode
that can be used for demonstration and training purposes.
Signal Monitoring
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Select Monitor Signals
Select the desired signals using the drop down box underneath each of the meters. Signals are
automatically scaled based on the active drive selection.
Select Meter Type
Select the meter type by clicking on the type button or clicking on the active meter.
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Startup and Diagnostics
45
Monitor Panel Control
Use the Start and Stop button on the Control menu to Start and Stop the monitor panel.
Drive Control function
The Drive Control function can be used to control the drive while using the monitor panel. To activate
the Drive Control function click on the Drive Control function button located on the Control menu.
Note: When using the Drive Control function monitor panel communication performance is reduced to
update both the monitor panel and the Drive Control function sequentially.
Demo Mode
To activate demo mode click on the Demo button located on the monitor menu, select signals and
click start button. The status bar of the monitor panel shows the mode you are currently running.
Signal Values
Signal values are displayed by the meter as well as a numeric representation below the signal
selection drop down box.
Meter Scaling
Standard each meter uses automatic scaling but a custom scaling option is available as well. Click
on the set scale button setup signal scaling. The activate scaling lets you select custom or
automatic scaling.
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Monitor Report
A dedicated monitor report can be generated showing a snapshot of the actual monitor signals.
Export / E-Mail Report
A monitor report can be exported and E-Mailed directly from this software. Click on the Export / EMail tab to view options.
To export the report select export format by clicking on any of the available export format buttons. To
E-mail the report enter recipient e-mail address in the "To" box, subject, and message then click on
the Create E-Mail button.
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Startup and Diagnostics
47
The subject text is generated automatically based on project settings.
Note: E-Mail option requires Messaging Application Programming Interface (MAPI) to be available.
4.3
Status and Diagnostics Panel
To activate click on the Status and Fault History option located under the startup and diagnostics
menu.
Note: This function can only be used Online.
Status Overview
The status window gives you a quick overview of the drive status including alarms, fault history and
fault trace information. Click on the status and fault history tab to select a status overview section.
A monitor panel is provided for that can be used to monitor up to 8 drive signals.
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Status Panel Control
Use the Start and Stop button on the Control menu to Start and Stop the status panel.
Drive Control function
The Drive Control function can be used to control the drive while using the status panel. To activate
the Drive Control function click on the Drive Control function button located on the Control menu.
Note: When using the Drive Control function monitor panel communication performance is reduced to
update both the status panel and the Drive Control function sequentially.
Actual: Displays user friendly monitor data in decimal notation.
Display: Displays 'operator' data in decimal/hexadecimal depending on the monitor parameter.
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Startup and Diagnostics
Click update button to update the fault history.
Click update button to update the fault trace signals.
Status Report
A dedicated status report can be generated showing a snapshot of the actual status overview.
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Preview Report
Print Report
Export / E-Mail Report
A status report can be exported and E-Mailed directly from this software. Click on the Export / EMail tab to view options.
To export the report select export format by clicking on any of the available export format buttons. To
E-mail the report enter recipient e-mail address in the "To" box, subject, and message then click on
the Create E-Mail button.
The subject text is generated automatically based on project settings.
Note: E-Mail option requires Messaging Application Programming Interface (MAPI) to be available.
4.4
Drive Control
To activate click on the Drive Control option located under the startup and diagnostics menu.
Note: This function can only be used Online.
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Startup and Diagnostics
Drive Control Window
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Communication Control
In order to use the Drive Control function the drive has to be set to communication control. Click the
ON button to turn communication control On or Click the OFF button to turn Off communication
control.
Communication Control: On
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Startup and Diagnostics
Communication Control: Off
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When OFF is pressed the program will set the reference and sequence back to its previous settings
before the Drive Control function was activated. The reference and/or sequence will be set to its
default value if the previous value was set to serial communication.
Run Forward / Run Reverse / Reset Control
With communication control turned On the Drive Control function is able to run and stop the drive.
The Reset button is always active and can be used to reset faults without communication control
being turned On.
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Startup and Diagnostics
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Reference Control
The drive reference can be adjusted by turning the Reference knob or by entering the frequency
reference directly into the frequency reference edit box.
The Drive Control function Reference scaling and engineering units are automatically adjusted based
on the drive setup.
Note: In order to use the proper scaling please read all drive parameters first before using the Drive
Control function.
Monitor and Status Control
The Drive Control function automatically monitors and displays the status of the drive by means of
LEDs.
Message Bar
The message bar displays warnings and Drive Control function communication status.
4.5
Motor Tuning
To activate click on the Motor Tuning option located under the startup and diagnostics menu.
Note: This function can only be used Online.
The Motor Tuning function allows users to auto-tune the motor based on the active control method.
The function automatically determines the available tuning modes and motor selection.
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Setup Auto-Tuning
To start select a Tuning Mode by clicking on the available Tuning Mode buttons then click the Next
button and follow the instructions.
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Startup and Diagnostics
Tuning Instructions
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Click Next to continue to the motor and drive data parameters.
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Startup and Diagnostics
59
Enter the required motor and drive data parameters for the selected tuning mode and click the Next
button when done.
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The Motor Tuning function is now ready to start tuning the motor based on the entered motor and
drive data.
Start Auto-Tuning Process
Click the Run button and wait until the auto-tuning process is completed.
Upon completion the auto-tuning result parameters will be displayed in the 2nd column next to the
original parameter settings.
In case of a tuning fault the Reset button can be clicked to attempt a drive reset.
Click on the Stop button while tuning to abort the tuning process.
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Startup and Diagnostics
Transfer Auto-Tuning Parameter Settings to Active Project
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Click the "Transfer Tuning Data to Project" button to transfer the auto-tuning results to the active
project.
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Tools
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Tools
The Tools Section consist of useful utilities for use when starting up or configuring a drive system.
Application Wizard
The Application Wizard allows users to select from pre-configured application to setup their drive.
The Application Wizard can be used online as well as offline.
Project Converter
This function allows users to convert from one drive series to another drive series.
Network Configurator (1000 Series Drives)
The Ethernet Network Configurator tool allows users to configure drives on an ethernet network.
5.1
Ethernet Configurator
The Ethernet Network Configurator tool allows users to configure drives on an ethernet network.
This option automatically scans the ethernet network upon activation and displays all the available
drives on the network.
Note: The network configurator only works with 1000 Series Ethernet cards.
Windows Firewall Settings
When the Ethernet configurator option is first activated the Windows Firewall will show a security alert.
This is caused by the fact that the configurator software is trying access the network. Click the
Unblock button to allow access to the network.
To rescan the network click on the Scan Drive Network button and wait for configurator to refresh the
network list.
Modify Drive Network Card Settings
To modify the drive network settings select the drive from the list you would like to modify and change
the settings on the right side of the window.
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Click Update button to save changes to the network card. After changes have been made the drive
network card will automatically reboot. Wait a few seconds before the device can be accessed.
Click Transfer All Devices button to transfer all the devices on the network to the serial setup.
Click Transfer Selected Device button to transfer all the selected device on the network to the serial
setup.
Open Website
Click on the Open Drive Website button to access the device website.
5.2
Drive Converter
This function allows users to convert from one drive series to another drive series.
Getting Started
Create or open an existing project, next go to the Tool menu and click on Project Converter.
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Tools
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The project converter function will suggest a model based on the selected drive series, model and duty
cycle. Once a selection has been made click on the Go button to start the conversion process.
During the conversion process the program creates a log file that includes the parameter conversions.
The log file can be accessed by clicking on the Conversion Log tab.
If all parameters have been verified and conversion results are click the Transfer converted data to
the active project button to transfer all parameters.
Convert non-KVA related parameters only
Check the Convert non-KVA related parameters checkbox to convert only parameters that are not
based on drive rating/model.
Convert modified parameters only
Only parameters in the source drive that were modified from default are converted to the target drive.
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Click on Save Conversion Log to save the conversion log to disk (txt or rtf format).
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Maintenance
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Maintenance
The Maintenance Section consist of drive maintenance utilities.
Flash Tool for 7 Series Drives
Tool for upgrading 7 Series drive software.
Flash Tool for 1000 Series Drives
Tool for upgrading 1000 Series drive software.
Network Configurator (1000 Series Drives)
The Ethernet Network Configurator tool allows users to configure drives on an ethernet network.
6.1
Flash Tool 7 Series Drives
NOTE: Flash Tool can only be accessed by clicking on the maintenance icon located on the
main page.
Getting Started
To change the default communication port (COM1) click on the file menu and select properties to
select another communication port. Click OK to confirm.
RTS Control: When checked RTS signal will be raised before start of the transmit operation and
RTS line will be cleared immediately after the transmission ends.
Flash Drive File
Click on the Open button to open an existing flash file from disk.
Make sure your flash cable is plugged into the drive and the drive is powered up. Next click on the
Flash button to download the flash file to the drive.
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Flash Tool 1000 Series Drives
NOTE: Flash Tool can only be accessed by clicking on the maintenance icon located on the
main page.
Getting Started
To change the default communication port (COM1) click on the file menu and select properties to
select another communication port. Click OK to confirm.
Program Properties
Adjust specific program settings in the Properties option. To activate click on the Properties option
located under the file menu.
Communication
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Maintenance
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Select communication port to use for COSMOS flash tool
RTS Control: When checked RTS signal will be raised before start of the transmit operation and RTS
line will be cleared immediately after the transmission ends.
Test Communication: Click to test communication before writing flash to the drive
Program
Close program after flashing: When checked flash tool is closed after drive has been flashed
successfully.
Display dialog to generate flash report after flashing drive: When checked the program automatically
resets the CPU after successfully downloading the drive firmware.
Reset drive CPU after flashing: When checked program automatically resets the drive after
successfully flashing the drive. NOTE: This option only works in standard flash mode not boot
mode.
Log Filename: Specify log filename. When checked flash tool keeps log file of flash operation. Click on
the clear button to clear active log file.
Standard Recovery Mode: For use in situations where the drive is still powered up and the flash
procedure was interrupted or canceled.
Boot Recovery Mode: For use in situations where the drive was powered down during the flash
procedure and no longer boots up when power is applied. NOTE: This mode requires a special boot
mode flash cable.
Block Write Selection: Block 00 to15 selects which memory blocks to write.
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Flash Drive File
Click on the Open button to open an existing flash file from disk.
Make sure your flash cable is plugged into the drive and the drive is powered up. Next click on the
Flash button to download the flash file to the drive.
Important Note: Do not power down the drive during flashing. If communication is lost during flashing
use the recover option located under the file menu : properties and click flash button again.
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Maintenance
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DriveWizard Options
Adjust specific program settings in the Program properties option. To activate click on the
DriveWizard option.
Software / Scan Options
Start-up Options
Dialog boxes / Parameter Overview / User Information Options
Drive Control Options
Database Setup
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DriveWizard Options
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DriveWizard Options
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Information - Help
The Information panel can be activated by clicking on the Help icon or by selecting the Help tab in
the main window.
Program Help
Displays this help file.
Drive Documentation
Shows active links to drive documentation (Internet connection required).
Check for updates
Check if any new updates are available for this program.
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Automatic Updates
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Automatic Updates
This software has a built-in automatic update function that will automatically update your software
without having to install a new version.
If your internet connection uses a dedicated proxy server then click on the Proxy Settings option to
specify proxy server settings.
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Go to the Auto Update Setting located under the file menu to set automatic update preferences.
Check the Check for updates on startup of this program (recommended) option to enable
automatic updates on startup of the program.
Check the Use Proxy Server option to use the proxy server and specify proxy server settings.
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USB Driver Installation
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USB Driver Installation
Follow these steps to install the COSMOS Series USB driver.
Note: These steps can also be used to install the Y-Stick (JVOP-181) driver.
Step 1: Start your computer
Step 2: Connect drive to computer with USB cable
Step 3: Power-up drive
Step 4: Wait until Windows reports that it is not able to find the driver.
Step 5: Click Windows Start button and right mouse click on "Computer", select properties.
Step 6: Click on Device Manager and the device manager window opens.
Next select the COSMOS Series Inverter, right mouse click and select Update Driver Software.
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Step 7: Click on Browse my Computer for Driver Software
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USB Driver Installation
Step 8: Select DriveWizard Installation folder and click next.
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Step 9: Click Install button to install the driver.
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USB Driver Installation
Step 10: Driver is now installed
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USB Driver Installation
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Important Note: Follow these step A through E in case the driver did not install properly or
Windows automatically selected another driver.
Step A: Right mouse click on the COSMOS Series Inverter or AC Drive USB Device and select
Uninstall.
Step B: Next click Ok in the dialog box.
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Step D: Unplug the USB cable from your computer and wait 10 sec then plug the USB cable back
in.
Step E: Repeat steps 1 though 9 above to install the driver.
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License Information
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License Information
All trademarks are trademarks of their respective holders.
This software uses the 7-Zip library which is licensed under the GNU LGPL license (www.gnu.org).
The source code for this library can be found at www.7-zip.org.
This software uses the Abrevia compression toolkit which is licensed under the Mozilla Public
License 1.1 (MPL 1.1). The source code for this library can be found at www.sourceforge.net.
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First setup
Index
9
-G-
-A-
Getting Started
Alarm
47
Automatic scan
64, 67
-I-
19
Introduction
-B-
6
-J-
Baud rate
9
Boot Mode
68
JVOP-181
11
-C-
-M-
Change signal color
36
Change signal width
36
Close Project
17
Communication medium
9
Communication setup
9
Compare parameter settings
22
Create Modified Parameter Report
Manual model selection
19
Measure signal values
36
Modified parameters
22, 26
Monitor Overview
22
Monitor panel
43
Motor Data Calculation
55
Motor Nameplate
55
Motor Tuning
55
26
-DDrive address
-N-
9
Network
63
New project
13, 17
-EEdit parameters offline or online
E-Mail monitor report
43
E-Mail status report
47
E-Mail trend report
36
Establish communication
9
Ethernet
9
Exit Program
17
Export monitor report
43
Export parameter lists
22, 25
Export status report
47
Export trend report
36
-FFault history
47
Fault trace
47
22, 25
-OOpen project
17
Operating Motor
50
-PParity
9
Password protection
72
Playback trend
36
Pre-configured application
31
Print monitor report
43
Print parameter settings
22, 25
Print status report
47
Print trend report
36
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Index
Program behavior
72
Program setup
17
Project information
13, 17
Project name
13
-UUSB
9
USB Driver Installation
Username
13
-RRead all parameters
22, 25
Read Parameters
29
Read Parameters to the drive
29
Record signals
36
Reopen project
17
Restore parameters to factory default
RS232
9
RS422
9
RS485
9
-SSave
17
Save as...
17
Scan Network
63
Search for Monitors
30
Search for Parameters
22, 25, 30
Set IP Address
63
Setup your drive in a few minutes
31
Signal color trend recorder
36
Signal width trend recorder
36
Software version
19
Specific program settings
72
Status overview
47
-TTest Run
50
Testing communication
9
Transmit all parameters
22, 25
Transmit parameter group
22
Transmit Parameters
28
Transmit single parameter
22, 25
Trend Recorder
36
Trend recorder scroll
36
Trend recorder trace
36
Trend recorder zoom
36
Trigger function
36
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-VView parameter settings list
22
22, 25
-WWelcome
5
Write Flash
68
Write Parameters to the drive
-YY-Stick
11
28
89