Table of Contents Cost and Management Accounting Topic Introduction to CMA Joint and By Product Process Costing Variance Analysis Part I Marginal and Absorption Costing Test Questions Page # 01 15 39 77 155 177 Everybody is allowed to print/sell the book. No copyrights. Only condition is without any change in Ayats and Ahadiths. Do not lose hope, nor be sad [Quran 3:139] COST AND MANAGEMENT ACCOUNTING Basic concepts Cost of goods manufactured statement Rs. Raw materials Opening inventory Purchases 25,000 150,000 175,000 (20,000) 155,000 100,000 255,000 Less: Closing inventory Raw materials consumed Manufacturing wages Prime cost Factory Overheads Light and power Depreciation of production machinery Depreciation of factory Rs. 72,000 40,000 50,000_ 162,000 417,000 85,000 (95,000) 407,000 Manufacturing costs/Factory cost Opening work in progress Closing work in progress Cost of goods made/Manufactured The cost of goods made is transferred to the statement of comprehensive income Statement of Comprehensive income Rs. Sales revenue Less cost of goods sold Opening inventory of finished goods Cost of goods made Closing inventory of finished goods Cost of sales Gross profit Administration costs Selling and distribution costs Net profit for the period Rs. 800,000 50,000 407,000 457,000 (40,000) 86,000 94,000 (417,000) 383,000 (180,000) 203,000 Page 1 of 13 Q:1 XYZ limited manufactures four products. The related data for the year ended Dec31, 2009 is as follows: A Opening stock: • Units • Cost • NRV Production(units) Cost of goods produced Closing stock(units) Stock valuation method B C D 10,000 15,000 20,000 25,000 70,000 120,000 180,000 310,000 75,000 110,000 180,000 300,000 50,000 60,000 75,000 100,000 400,000 600,000 825,000 1,200,000 5,000 10,000 15,000 24,000 Weighted Weighted FIFO FIFO Average Average Required: Calculate the value of closing stock. Q:2 Inventory balance of Waqar Corporation at the end of its financial year were as follows: Finished goods Work-in-process Materials Following transaction occurred during the year Material purchased Supplies & indirect material purchase Direct labour cost Indirect labour cost Depreciation-Factory building Depreciation-office building(50% to sale office and 50%to head office) Utilities(75%tofactory, 10% to sale office and 15%to head office) Supplies & indirect material issue Sale office salaries Head office salaries Sales January 01,2015 100,000 160,000 88,000 December 31,2015 72,000 192,000 120,000 1,200,000 200,000 480,000 240,000 80,000 60,000 200,000 160,000 160,000 96,000 2,920,000 Required: i. Cost of goods manufactured statement for the year ended 31 December 2015. ii. Income statement for the year ended 31 December 2015. Page 2 of 13 Life is a journey from Allah to Allah. Q:3 the following data in respect of New Cool Co. Ltd, manufacturing AIR CONDITIONERS, for the year 2015, is made available to you: Rupees Raw material purchased 2,728,000 Direct labour 825,000 Fuel consumed 1,260,000 Indirect labour 206,800 Custom duty paid on purchase of raw material 532,000 Factory manager’s salary 95,800 H.O building depreciation 20,400 Factory depreciation 442,700 Profit on sale of fixed asset 12,600 Intrest Income 31,500 Raw Material-Opening inventory 168,000 Raw Material-Closing inventory 198,600 Work in Process-Opening inventory 183,000 Work in Process-Closing inventory 104,700 Finished goods opening inventory 228,795 Dividend paid 300,000 Air Conditioner-opening inventory 600 units Air Conditioner-closing inventory 840 units Air Conditioner sold during the year 7,760units @ Rs.1,440 per unit You are required to prepare: i. The cost of goods sold statement. ii. Unit cost of finished goods inventory (FIFO Basis) iii. Gross profit per unit. A.1 Units Opening stock Production(1) Goods available for sale (2) Closing stock(3) Units sold A B C D 10,000 50,000 60,000 15,000 60,000 75,000 20,000 75,000 95,000 25,000 100,000 125,000 (5,000) 55,000 (10,000) 65,000 (15,000) 80,000 (24,000) 101,000 70,000 400,000 470,000 110,000 600,000 710,000 180,000 825,000 1,005,000 300,000 1,200,000 1,500,000 39,169 94,667 165,000 288,000 Amount Opening stock Production cost (4) (5) Calculation of Closing units: 5/2x3 4/1x3 Page 3 of 13 A.2 Waqar Corporation Cost of goods sold statement For the year ended Dec 31,2015 Rs. Material consumed: Opening Stock Purchases Closing Stock Direct Labor Factory Overheads: Supplies and Indirect material issued Indirect labor Depreciation factory building Utilities (200,000 x 75%) 88,000 1,200,000 (120,000) Rs. 1,168,000 480,000 160,000 240,000 80,000 150,000 630,000 2,278,000 160,000 (192,000) 2,246,000 100,000 (72,000) 2,274,000 Total Manufacturing Cost Opening WIP Closing WIP Cost of goods manufactured Opening Finished Goods Closing Finished Goods Cost of Goods Sold Waqar Corporation Income statement For the year ended Dec 31,2015 Rs. 2,920,000 (2,274,000) 646,000 210,000 156,000 280,000 Sales Cost of Sales Gross Profit Selling Expenses (Note 1) Admin Expenses (Note 2) Profit for the period Notes: 1) Selling Expenses: Depreciation (60,000 x 50%) Utilities (200,000 x 10%) Sales salaries 2) Admin Expenses: Depreciation (60,000 x 50%) Utilities (200,000 x 15%) Office salaries 30,000 20,000 160,000 210,000 30,000 30,000 96,000 156,000 Page 4 of 13 Do not loose hope, nor be sad [Quran 3:139] A.3 New Cool Co. LTD Cost of goods sold statement Rupees Direct Material Raw Material – Opening Purchases Custom Duty Raw Material – Closing Raw material Consumed Direct Labor Prime cost Factory Overheads Fuel consumed Indirect Labor Manager salary Factory Depreciation Factory Cost Work in progress – Opening - Closing Cost of goods Manufactured Finished Goods – Opening - Closing Cost of goods Sold 168,000 2,728,000 532,000 (198,600) 3,229,400 825,000 4,054,400 1,260,000 206,860 95,800 442,700 2,005,300 6,059,700 183,000 (104,700) 6,138,000 228,795 (644,490) 5,722,305 (ii) Notes: (ii) Units of finished goods- Inventory (FIFO Basis) a) Units manufactured during the period. Sold In hand (Closing inventory) Less Opening Manufactured b) Unit cost of goods Manufactured Units 7,760 840 8600 (600) 8000 Manufactuing Cost 6,138,000 = = Rs . 767.25 Units Manufactured 8,000 Therefore units cost of finished goods inventory in hand on FIFO basis is Rs. 767.25 per unit. c) Value of closing stock = Rs. 767.25 x 840 = Rs. 644,490 Page 5 of 13 (iii) Gross Profit per unit (Sold) Sales per Unit Cost of sales per unit (5,722,305/7,760) Gross Profit per unit Rs 1,440 (737) 703 Ledgers prepared in factory: b/d Purchase Custom Duty Material 168,000 WIP 2,728,000 532,000 c/d Cash/Payable Cash/Payable Cash/Payable Payroll 825,000 WIP 206,800 FOH 95,800 FOH Payroll Payroll Fuel Depreciation Factory Overhead 206,800 95,000 WIP 1,260,000 442,000 b/d Material Payroll FOH WIP 183,000 F.G 3,229,400 825,000 c/d 2,005,300 b/d WIP Finished Goods 228,795 Cost of sale 6,138,000 c/d 3,229,400 198,600 825,000 206,000 95,800 2,005,300 6,138,000 104,700 5,722,305 644,490 Page 6 of 13 ALLAH makes the impossible possible. Cost classification by behavior: Fixed costs Fixed costs are items of cost that remain the same in total during a time period, no matter how many units are produced. Examples of fixed costs include: ❑ The rental cost of a building is Rs.40,000 per month. The rental cost is fixed for a given period: Rs.40,000 per month, or Rs.480,000 per year. ❑ The salary costs of a worker who is paid Rs.11,000 per month. The fixed cost is Rs.11,000 per month or Rs.132,000 per year. Note that as activity levels increase the cost remains fixed. However, the cost per unit fall because the cost is being spread over a great number of units Variable costs Variable costs are costs that increase by the same amount, for each additional unit of product that is made. The variable cost of a cost unit is also called the marginal cost of the unit. The variable cost per unit is often the same amount for each additional unit of output or unit of activity. This means that total variable costs increase in direct proportion to the total volume of output or activity. Examples of variable cost items. ❑ The cost of buying raw material is Rs.500 per litre regardless of purchase quantity. The variable cost is: • the total cost of buying 1,000 litres is Rs.500,000 • the total cost of buying 2,000 litres would be Rs.1,000,000. ❑ The rate of pay for hourly-paid workers is Rs.150 per hour. • 400 hours of labour would cost Rs.60,000; and • 500 hours would cost Rs.75,000. ❑ The time needed to produce an item of product is 4 minutes and labour is paid Rs.150 per hour. • direct labour is a variable cost and the direct labour cost per unit produced is Rs.10 (= Rs.150 × 4/60). ❑ The cost of telephone calls is Rs.1 per minute. • The cost of telephone calls lasting 6,000 minutes in total would be Rs.6,000. Note that as activity levels increase the cost per unit remains fixed. However, total cost increases as more units are being made Semi-variable costs A semi-variable cost, is a cost that is partly fixed and partly variable. An item of cost that is a mixed cost is an item with a fixed minimum cost per period plus a variable cost for every unit of activity or output. Example: A company uses a photocopier machine under a rental agreement. The photocopier rental cost is Rs.4,000 per month plus Rs.2 per copy produced. The company makes 15,000 copies during a month: Total cost is as follows: Rs. Fixed cost 4,000 Variable cost (15,000 *Rs. 2) 30,000 Total cost for month 34,000 Example: The management accountant of a manufacturing company has estimated that production costs in a factory that manufactures Product Y are fixed costs of Rs.250,000 per month plus variable costs of Rs.30 per unit of Product Y output. The expected output next month is 120,000 units of Product Y. Expected total costs are therefore: Rs. Variable costs (120,000 × Rs.30) 3,600,000 Fixed costs 250,000 Total costs 3,850,000 Page 7 of 13 Summary of the discussion A. Fixed cost In total Per unit Constant Decrease with increase in production Increase with decrease in production. B. Variable cost In total Per unit Increase with increase in production Decrease with decrease in production Constant C. Total cost In total Per unit Increase with increase in production Decrease with decrease in production Decrease with increase in production Increase with decrease in production. Cost estimation: analysing fixed and variable costs The total costs associated with a business are the sum of the fixed costs and the variable costs. In other words, the total is semi variable in nature. Formula: y = a + bx Where: y = total costs in a period x = the number of units of output or the volume of activity in the period a = the fixed costs in the period b = the variable cost per unit of output or unit of activity. The total cost function can be used to estimate costs associated with different levels of activities. This is very useful in forecasting and decision making. There are two methods of constructing the total cost function equation and segerating fixed cost and variable cost: ❑ High/low analysis ❑ Linear regression analysis. For example lets assume a business has a following data in previous periods: Months Units Total cost(Rs.) January 100 300 February 200 400 March 300 500 April 400 600 Required: Calculate • Per unit variable cost; and • Fixed cost per month. Page 8 of 13 My ALLAH has always been kind to me. [Quran 19:49] High/low analysis High/low analysis can be used to estimate fixed costs and variable costs per unit as follows: • Take the highest and the lowest activity levels. • Take the difference of both levels.(the difference between total cost at highest level of activity and the lowest level of activity is entirely variable because difference in cost is increased because of increase in production.) • • • • Calculate the per unit variable cost as follows: Difference in cost /difference in activity level Multiply the per unit variable cost with any selected activity level (either high or low) to get total variable cost. Total cost - total variable cost = Total fixed cost Construct the total cost function i.e. y = a+bx Example: High/low method A company has recorded the following costs in the past six months: Month Production (units) Total cost (Rs.) January 5,800 40,300 February 7,700 47,100 March 8,200 48,700 April 6,100 40,600 May 6,500 44,500 June 7,500 47,100 Required: a) Construct a total cost function by using high/low method. b) Estimate the total cost of producing 7,000 units. I. Step 1: Identify the highest and lowest activity levels and note the costs associated with each level. Production (units) Total cost (Rs.) March 8,200 48,700 January 5,800 40,300 Step 2: Compare the different activity levels and associated costs and calculate the variable cost: Production (units) Total cost (Rs.) March 8,200 48,700 January 5,800 40,300 2,400 8,400 Therefore: 2,400 units cost an extra Rs. 8,400. Therefore: The variable cost per unit = Rs. 8,400/2,400 units = Rs. 3.5 per unit Step 3: Substitute the variable cost into one of the cost functions (either high or low). Total cost of 8,200 units: Fixed cost + Variable cost = Rs. 48,700 Fixed cost + 8,200 *Rs. 3.5 = Rs. 48,700 Fixed cost + Rs. 28,700 = Rs. 48,700 Fixed cost = Rs. 48,700 -Rs. 28,700 = Rs. 20,000 Step 4: Construct total cost function Total cost = a +bx = 20,000 + 3.5x Note that at step 3 it does not matter whether the substitution of variable cost isinto the high figures or the low figures. Page 9 of 13 Example: Cost of other levels of activity Returning to step 3 above but this time substituting into the low figures. Step 3: Substitute the variable cost into one of the cost functions (either high or low). Total cost of 5,800 units: Fixed cost + Variable cost = Rs. 40,300 Fixed cost + 5,800 *Rs. 3.5 = Rs. 40,300 Fixed cost + Rs. 20,300 = Rs. 40,300 Fixed cost = Rs. 40,300 -Rs. 20,300 = Rs. 20,000 Once derived, the cost function can be used to estimate the cost associated with other levels of activity. II. The above calculated figures can be used as follows: The company is planning to make 7,000 units and wishes to estimate the total costs associated with that level of production. Total cost = 20,000 + 3.5x Total cost of 7,000 units = 20,000 + 3.5 *7,000 = Rs. 44,500 COST ESTIMATION: LINEAR REGRESSION ANALYSIS Linear regression analysis is a statistical technique for segregating the fixed cost for the period and the variable cost unit. It is alternate to High-Low method. Linear regression analysis is a better technique than high-low analysis because it is more reliable. Formula: Regression analysis formula Given a number of pairs of data a line of best fit (y = a + bx) can be constructed by calculating values for a and b using the following formulae. b(variable cost per unit)= n(∑XY) – (∑X)(∑Y) n(∑X2) – (∑X)2 a(fixed cost) = (∑y) – b(∑X) n n= number of items (pairs of data) y=total cost X=activity level(may be units or hours) b=variable cost per unit a=fixed cost Approach ❑ Set out the pairs of data in two columns, with one column for the values of x and the second column for the associated values of y. (For example, x for output and y for total cost). ❑ Set up a column for x², calculate the square of each value of x and enter the value in the x² column. ❑ Set up a column for xy and for each pair of data multiply x by y and enter the value in the xy column. ❑ Sum each column. ❑ Enter the values into the formulae and solve for b and then a. (It must be in this order as you need b to find a). Units(x) Cost(y) 100 200 300 400 1,000 xy 300 400 500 600 1,800 X2 30,000 80,000 150,000 240,000 500,000 10,000 40,000 90,000 160,000 300,000 b= 4(500,000) – (1000)x(1800) 4(300,000) – (1000)2 b= Rs.1 per unit Page 10 of 13 Allah is closer to you than your Jugular Vein. a= (1800) – 1(1000) 4 a= Rs.200 / month Example: Linear regression analysis A company has recorded the following output levels and associated costs in the past six months: Month Output (000of units) Total cost (Rs 000) January 5.8 40.3 February 7.7 47.1 March 8.2 48.7 April 6.1 40.6 May 6.5 44.5 June 7.5 47.1 Required: Construct the equation of a line of best fit for this data by using linear regression analysis. Working: January February March April May June x y 5.8 40.3 7.7 47.1 8.2 48.7 6.1 40.6 6.5 44.5 7.5 47.1 x= 41.8 y=268.3 x2 33.64 59.29 67.24 37.21 42.25 56.25 x2 =295.88 xy 233.74 362.67 399.34 247.66 289.25 353.2 xy=1885.91 b(variable cost per unit)= n(∑XY) – (∑X)(∑Y) n(∑X2) – (∑X)2 b= 6(1885.91) – (41.8)(268.3) 6(295.88) – (541.8) a(fixed cost) b=3.585 = (∑y) – b(∑X) n a=268.3 – 3.585(41.8) a=19.74 6 Y=a+bx Y=19.74+3.585x Page 11 of 13 Further practice questions: Q. The records of direct labour hours and total factory overheads of IMI Limited over first six months of its operations are given below: Hours in 000 Total factory overheads Rs. in 000 50 80 120 40 100 60 14,800 17,000 23,800 11,900 22,100 16,150 Direct labour September 2009 October 2009 November 2009 December 2009 January 2010 February 2010 The management is interested in distinguishing between the fixed and variable portion of the overheads. Required: Using the least square regression method, estimate the variable cost per direct labour hour and the total fixed cost per month. A September 2009 October 2009 November 2009 December 2009 January 2010 February 2010 Direct labour Hours (x) Overheads (y) (xy) (x2) 50 80 120 40 100 60 14,800 17,000 23,800 11,900 22,100 16,150 740,000 1,360,000 2,856,000 476,000 2,210,000 969,000 2,500 6,400 14,400 1,600 450 105,750 8,611,000 10,000 3,600 38,500 n( XY ) − ( X )( Y ) n( X 2 ) − ( X ) 2 [6 *8,611,000] − (450)(105,750) = 6(38,500 − (450) 2 b (var iable Cost = = 143.1053 a ( Fixed Cost ) = ( Y ) − b( X ) 105,750 −143.1053(450) = = 6892 n 6 Page 12 of 13 ALLAH is sufficient for us Q. Bulbul Limited (BL) produces a specialized product for industrial customers. Following are the details of BL’s monthly production and associated cost for the past six months: Months Units Cost (Rs. ‘000) March 75 900 April 60 700 May 65 850 June 80 950 July 105 1,200 August 95 1,040 Required: Using the least square method, calculate the estimated cost to produce 110 units. (09 marks) Units (x) March 2011 April 2011 May 2011 June 2011 July 2011 August 2011 CostRs.000' (y) (x2) (xy) 75 60 65 80 105 95 900 700 850 950 1,200 1,040 67,500 42,000 55,250 76,000 126,000 98,800 5,625 3,600 4,225 6,400 11,025 9,025 480 5,640 465,550 39,900 n( XY ) − ( X )( Y ) n( X 2 ) − ( X ) 2 [6 *465,550] − (480)(5,640) = 6(39,900) − (480) 2 b (var iable Cost = = 9.57/Unit a ( Fixed Cost ) = ( Y ) − b( X ) 5640 − 9.57(480) = = 176 n 6 Estimated cost to produce 110 units should be: = 176 + 9.57 x 110 = 1,229 Page 13 of 13 Do start with BISMILLAH! Joint & By Product cost Diesel Crude Oil Process Petrol Further Process Hi-octane Grease In some process manufacturing system, two or more different products are produced from a common manufacturing process. Manufacturing Process Joint product (Significant value products) These are two or more products generated Simultaneously by a single manufacturing process using common input and being substantially equal in value . Each joint product has a substantial sale value relative to each other. By-product (Insignificant value products) By-products are outputs from a joint process that are relatively minor in quantity and/or value. Joint Product Cost or Common Processing Costs These are those costs which arise from common processing or manufacturing of products produced from common raw materials. A joint cost is incurred prior to the point at which separately identifiable products emerge from the same process. In order to calculate cost of each of joint product, these common costs must be shared (apportioned) between the joint products. Methods of Allocation of Joint Costs to Joint Products 1. Physical quantity or units basis 2. Sale value at split off basis 3. NRV basis (sales value at split off point less selling expenses if any) *Split off point means a point where separately identifiable products emerge from a common process. 1. Unit basis (Also known as physical QUANTITY method) In this method total joint production cost is to be apportioned on the basis of physical units of production e.g Assume joint processing cost is Rs 120,000 Products A Units 20,000 B C Total 25,000 15,000 60,000 Allocation 40,000 {(20,000÷60,000)×120,000} 50,000 30,000 120,000 Page 1 of 24 2. Sale-value ta split-off point This method enjoys great popularity because of the argument that market value of any product reflects the cost incurred in its production, means that if a product sells for more than another it is because more cost was expended to produce it. To apply the method we need to have number of units produced and their market or sale values at split off point e.g Assume that joint processing costs are Rs 10,000. Products Units Produced Sale Price/Unit A 1,000 2 Market Value 2,000 B 2,000 3 6,000 C 3,000 4 12,000 20,000 Allocation 1,000 {(2,000÷20,000)×10,000} 3,000 (6,000/20,000x10,000) 6,000 (12,000/20,000x10,000) 10,000 Some products are not saleable at the split off point and therefore without any market value; require additional processing to place them in marketable condition. In such cases, the basis of allocation of the joint production cost is a hypothetical market value at the split off point. To arrive at the basis for apportionment, it is necessary to use a working back procedure whereby the after split off processing cost is subtracted from the ultimate sales value to find a hypothetical market value at split off point e.g: Assume that joint processing costs are Rs 13,200 Market value Cost after split off after further (Further processing processing cost) A 2,000 500 Hypothetical Market value at split off 1,500 B 6,000 1,000 5,000 C 12,000 2,000 10,000 20,000 Finally total processing cost is: 16,500 Allocation of Joint cost 1,200 {(1,500÷16,500) ×13,200} 4,000 {(5,000÷16,500) ×13,200} 8,000 {(10,000÷16,500)×13,200} 13,200 A Rs.1,700 (500+1,200) B Rs.5,000 (1,000+4,000) C Rs.10,000 (2,000+8,000) In the given situation, certain of joint products may be saleable at the split off point while others are not, the market values at the split off point would be used for former group while for the latter group hypothetical market values would values would be used. Page 2 of 24 Indeed, help of ALLAH is near. [2:214] Treatment Of By Product Cost is not allocated to by product. Instead its sale proceeds (if any) are accounted for by using any of the following methods. 1. As revenue Cash/Receivable *** Revenue *** 2. As other income Cash/Receivable *** Other Income *** 3. As a deduction from joint process cost Cash/Receivable *** Joint process cost *** The expected sale proceeds of by-product are deducted from the joint processing costs. After this deduction, net joint processing costs are apportioned among the joint products. Note: if the question is silent then use 3rd method as given above. Example: By-product and joint products Two joint products XX and YY, are produced from a common process. During July, 11,000 units of materials were input to the process. Total costs of processing (direct materials and conversion costs) were Rs 100,000. Output was 6,000 units of XX and 4,000 units of YY and 1,000 units of by-product Q. XX has a sales value of Rs. 24 per unit when it is output from the process. YY has a sales value of Rs. 12 per unit when it is output from the process. Q has a sales value of Rs.1 per unit The company’s policy is to apportion joint costs based on sales value at the point of split off. 80% of the output of both XX and YY was sold by the month end. The proceeds of sale of the by-product could be treated in one of the following ways. a) As a separate revenue; or b) As other income; or c) As deduction from joint production cost Required: Prepare an income statement for the month of July assuming each of the above treatment for byproducts separately. Solution a) Proceeds from sale of by-product are treated as a separate revenue Income statement Revenue: Sales of XX (80% x 6,000 units x Rs. 24) Sales of YY (80% x 4,000 units x Rs. 12) By-product Rs. 115,200 38,400 1,000 154,600 Page 3 of 24 Cost of sales: 100,000 (20,000) Production costs Less: Closing inventory (W-1) Gross profit Allocation of Joint cost Sales value XX (6,000 units x Rs. 24) YY (4,000 units x Rs. 12) (80,000) 74,600 Rs. Rs. 144,000 48,000 192,000 XX: Rs. 144,000/ Rs. 192,000 x Rs.100,000 YY: Rs. 48,000/ Rs. 192,000 x Rs.100,000 75,000 25,000 100,000 W-1 Valuation of Closing Stock XX 75,000/6,000 x 1,200 = YY 25,000/4,000 x 800 = 15,000 5,000 20,000 b) Proceeds of sale of the by-product are treated as other income Income statement Revenue: Sales of XX (80% x 6,000 units x Rs. 24) Sales of YY (80% x 4,000 units x Rs. 12) Rs. 115,200 38,400 153,600 Cost of sales: Production costs Less: Closing inventory (W-1) 100,000 (20,000) Gross profit Other income Profit (80,000) 73,600 1,000 74,600 Allocation of Joint cost Sales value XX (6,000 units x Rs. 24) YY (4,000 units x Rs. 12) Rs. 144,000 48,000 192,000 XX: Rs. 144,000/ Rs. 192,000 x Rs 100,000 YY: Rs. 48,000/ Rs. 192,000 x Rs 100,000 W-1 Valuation of Closing Stock XX 75,000/6,000 x 1,200 YY 25,000/4,000 x 800 Rs. 75,000 25,000 100,000 15,000 5,000 20,000 Page 4 of 24 Life is journey from ALLAH to ALLAH c)Proceeds of sale of the by-product are deducted from the joint process cost Income statement Rs. Revenue: Sales of XX (80% x 6,000 units x Rs. 24) 115,200 Sales of YY (80% x 4,000 units x Rs. 12) 38,400 153,600 Cost of sales: Production costs (100,000-1,000) 99,000 Less: Closing inventory (W-1) (19,800) (79,200) Profit 74,400 Allocation of Joint cost Sales value XX (6,000 units x Rs. 24) YY (4,000 units x Rs. 12) Rs. 144,000 48,000 192,000 XX: Rs. 144,000/ Rs. 192,000 x (Rs 100,000 - Rs. 1,000) YY: Rs. 48,000/ Rs. 192,000 x (Rs 100,000 - Rs. 1,000) W-1 Valuation of Closing Stock XX 74250/6,000 x 1,200 YY 24,750/4,000 x 800 Rs. 74,250 24,750 99,000 14,850 4,950 19,800 The profit in the (a) and (b) is higher than the profit in (c) by Rs. 200 because of higher value of closing stock. Q.1 The CBA Company produces three joint products. C, B and A. During February, the following information was recorded: C B A Total Joint materials — — — Rs 5,000 Joint processing — — — Rs 23,000 Separate processing Rs 8,000 Rs 5,000 Rs 2,000 Rs 15,000 costs Output in kilograms 2 000 kg 5 000 kg 3 000 kg 10,000 kg Sales in kilograms 1 500 kg 4 200 kg 2 400 kg 8,100 kg Sales price per kilogram Rs 10 Rs 6 Rs 7 — Required: Total cost for each product, using the market value method (means sale value method). Note: Even if it is not mentioned in market value method, always use sale value at split-off point method. Page 5 of 24 Q.2 M Company buys Zeon for processing. At the end of processing in Department 1, Zeon splits off into Products A, B, and C. A is sold at the split-off point with no further processing; B and C require further processing before they can be sold; B is processed in Department 2; and C is processed in Department 3. The following is a summary of costs and other related data for the year ended June 30, 2015: Department 1 2 3 Rupees Cost of Zeon 96,000 Direct labor 14,000 45,000 65,000 Factory overhead 10,000 21,000 49,000 Products A B C Units sold 20,000 30,000 45,000 Units on hand at June 30, 2015 10,000 15,000 Sales (in Rupees) 30,000 96,000 141,750 There were no inventories on hand at July 1, 2014 and there was no Zeon on hand at June 30, 2015. All units on hand at June 30 2015, were complete as to processing. M company uses the market value at split-off point to allocate joint cost. Required: (1) The market value at the split-off point for Product A’s total units produced for the year. (2) The total joint cost for the year ended June 30, 2015, to be allocated. (3) The cost of Product B sold for the year ended June 30, 2015. (4) The cost assigned to the Product A ending inventory. (5) The cost assigned to the Product C ending inventory. Diagram missing Discussion of FIFO & weighted Average: Example: FIFO / Weighted Average: Opening Stock Add: cost of goods manufactured Less: Closing Stock Cost of sales Units -50,000 (10,000) 40,000 Amount -1,000,000 (200,000) 800,000 FIFO: Opening Stock Add: cost of goods manufactured Less: Closing Stock Cost of sales Units 5,000 50,000 (10,000) 45,000 Amount 90,000 1,000,000 (200,000)* 890,000 *[1,000,000 / 50,000) x 10,000 Page 6 of 24 There is no might nor power except in ALLAH. Weighted Average: Opening Stock Add: cost of goods manufactured Less: Closing Stock Cost of sales Units 5,000 50,000 (10,000) 45,000 Amount 90,000 1,000,000 (198,182)* 891,818 *working: = 90,000 + 1,000,000 5,000 + 50,000 = 19.8182 × 10,000 = 198,182 Conclusion: Answer of FIFO and weighted Average will be different only when there is opening stock. Q.3 Binary Limited manufactures three joint products viz. Aay, Bee and Cee in one common process. Following this process, product Aay and Bee are sold immediately while product Cee is subjected to further processing. Following information is available for the period ended June 30, 2007: 1. Aay Bee Cee Opening stock in kg Nil Nil Nil Production in kg 335,000 295,000 134,000 Sales in kg 285,000 212,000 Sales price per kg (Rs.) 30.85 40.38 2. Total costs of production were Rs 17,915,800. 3. 128,000 kg of Cee were further processed during the period and converted into 96,000 kg of Zee. The additional costs of further processing were as follows: Direct labor Production overhead Rs. 558,500 Rs. 244,700 4. 94,000 kg of Zee was sold during the period, with total revenue of Rs. 3,003,300. Opening stock of Zee was 8,000 kg, valued at Rs 172,800. FIFO method is used for pricing transfers of Zee to cost of sales. 5. 8,000 kg of a bye-product Vee was also produced during further processing and sold @ Rs. 10 per kg. Sales proceeds of bye-product are adjusted against production cost of product Zee.(treatment of by-product). 6. The cost of production is apportioned among Aay, Bee and Cee on the basis of weight of output (means physical units basis). 7. Selling and administration costs of Rs. 2,500,000 were incurred during the period. These are allocated to all the main products based on sales value. Required: Prepare a profit and loss account for the period, identifying separately the profitability of each of the three main products. (19 Marks)[Autumn 2007] Note: If nothing is mentioned in question then assume that any loss is normal loss. Also solve the same question by weighted average. Diagram missing Page 7 of 24 Treatment of Losses Normal Loss Abnormal Loss (Expected loss that is uncontrollable) (Unexpected loss) E.g 1000 units of raw material are imported @ 500 per unit = Rs 500,000. Suppose it is expected that 50 units of raw material will be of no use (means normal loss). No cost is allocated to normal loss, cost of normal loss units is absorbed by remaining units. Therefore simply per unit cost of remaining units will be 500,000 = 526.31/unit 950 If normal loss has recovery value then; (let’s assume 50 units can be sold @ 100/unit as scrap) 500,000-5,000 = 521.05/unit 950 Abnormal Loss: Suppose 50 units are abnormal loss instead of normal loss (means suppose loss was not expected). Cost is allocated to abnormal loss units just like good units. Therefore: 500,000 = 500/unit 1,000 50 x 500 = 25,000 will be recognized as abnormal loss in income statement. If it has some recovery value then it is adjusted against cost of abnormal loss. Normal & Abnormal loss (both): Suppose instead of 50 units loss which was expected, actual loss is 60 units; Then: 500,000 = 526.31/unit 950 10 x 526.31 = 5,263 is considered as an abnormal loss (recognized in income statement) If it has some recovery value than it is adjusted against cost of abnormal loss. Q.4 Platinum Limited (PL) manufactures two joint products Alpha and Beta and a by-product Zeta from a single production process. Following information is available from PL’s records for the month of February 2012: Direct material Direct labor @ Rs. 15 per hour Normal process loss 25,000 kg. @ Rs. 25 per kg. Rs. 432,000 20% of the material consumed Overheads are allocated to the products at the rate of Rs. 10 per direct labour hour. The normal loss is sold as scrap at the rate of Rs. 8 per kg. Following data relates to the output from the process: Product Alpha Beta Zeta Output ratio 75% 15% 10% Selling price per kg. (Rs.) 95.0 175.0 52.5 Page 8 of 24 Remember success calls you five times a day. Alpha is further processed at a cost of Rs. 30 per unit, before being sold in the market. Joint costs are allocated on the basis of net realizable value (sale value at split off point less selling expenses (if any)). Required: Compute the total joint manufacturing costs for February 2012. Also calculate the profit per kg for Alpha and Beta. (10 marks) Note: treatment of normal loss is like by-product (i.e deduct the sale proceeds from cost of production). No cost is allocated to normal loss. Diagram missing Q.5 Colon Limited (CL) manufactures two joint products Pollen and Stigma in the ratio of 65:35. The company has two production departments A and B. Pollen can either be sold at split off point or can further be processed at department-B and sold as a new product Seeds. Stigma is sold without further processing. Following information relating to the three products is available from CL’s records: Pollen Stigma Seeds ---------------Rupees--------------Sales price per kg 90 300 125 Total selling expenses 135,000 306,000 180,000 Following further information relating to the two departments is available: Department A Department B Material X 75,000 kg at Rs. 60 per kg Material Y 12,000 kg at Rs. 25 per kg Labor @ Rs. 150 per hour 12,000 hours 3,600 hours Variable overheads Rs. 125 per labor hour Rs. 65 per labor hour Fixed overheads Rs. 100 per labor hour Rs. 50 per labor hour Material input output ratio 100:88 100:96 Material is added at the beginning of the process. Joint costs are allocated on the basis of net realizable value at split off point (sale value at split-off point less selling expenses). Required: a) Calculate the joint costs and apportion them to the two products. (10 Marks) b) Advise CL whether it should produce Seeds or sell Pollen without further processing. (6 Marks) Note: 1) If nothing is mentioned then assume that loss is normal. 2) If no information of stocks then assume stocks are nil. Q.6 Binary Ltd. (BL) manufactures three products, A, B and C. It is the policy of the company to apportion the joint costs on the basis of estimated sales value at split off point. BL incurred the following joint costs during the month of August 2008: Direct material Direct labor Overheads (including depreciation) Total joint costs Rs. in ‘000 16,000 3,200 2,200 21,400 During the month of August 2008 the production and sales of Product A, B and C were 12,000, 16,000 and 20,000 units respectively. Their average selling prices were Rs. 1,200, Rs. 1,400 and Rs 1,850 per unit respectively. Page 9 of 24 In August 2008, processing costs incurred on Product A after the split off point amounted to Rs 1,900,000. Product B and C are sold after being packed on a specialized machine. The packing material costs Rs. 40 per square foot and each unit requires the following: Product B C Square feet 4.00 7.50 The monthly operating costs associated with the packing machine are as follows: Depreciation Labor Other costs Rupees 480,000 720,000 660,000 All the above costs are fixed and are apportioned on the basis of packing material consumption in square feet. Required: a) Calculate the joint costs to be apportioned to each product. (13 Marks) b) BL has received an offer from another company to purchase the total output of Product B without packaging, at Rs. 1,200 per unit. Determine the viability of this offer. (03Marks) Note: Always remember if production is equal to sales then there is no of finished stock. Q.7 J Ltd. manufactures two products Orange and Mango by processing a raw material in Department 1. Orange is then further processed in Department 2 with no loss. Mango is further processed in department 3. By-product Leaf is also produced in department 3 which can be sold in the market. It is estimated that after processing in Department 1, 55% of the raw material is converted into processed Orange and 40% into processed Mango. No product is in a saleable condition at this stage. The selling price of Orange is Rs 45 per kilo and Mango is Rs 64 per kilo. Leaf can be sold at Rs. 12 per kilo. It is estimated that in department 3, 10% of all input becomes leaf and 88% becomes Mango. During the month of January 198,000 kilos of Orange were produced. It is company policy to subtract revenue of by products from total costs of the departments in which they are produced. Joint costs are allocated on the basis of hypothetical market value at split-off point. Labour Overheads Department 1 1,060,000 795,000 Department 2 720,000 540,000 Department 3 880,000 660,000 Raw material consumed per unit started is Rs. 32 per kilo. Required: a) Calculate the product wise and total profit for the month of January assuming all output is sold. b) Assume Finished Goods of Orange and Mango is left in stock prepare product wise and in total income statement for the month of January. Suppose Stock Left is: • • Orange = 9,800 kgs. Mango = 5,500 kgs. Page 10 of 24 ALLAH has already planned your life, if something goes wrong, it went wrong for a reason Further scenarios in question No. 3: (a) Binary Limited Assuming that 100% loss of Cee while further processing in to Zee is abnormal less identified at the end offurther processing) It means 24,000 kg. of Cee was abnormal loss as follows: A 96,000 B 8,000 by Product C 134,000 Zee 24,000 Kgs (bal) (6,000) 128,000 Aay 8,792,250 Income statement Bee Zee 8,560,560 3,003,300 Total 20,356,110 -7,855,750 -6,917,750 172,800 2,979,840 (W-1) 172,800 17,753,340 Gross Profit (1,172,500) (6,683,250) 2,109,000 (1,946,350) (4,971,400) 3,589,160 (310,400) (W-2) (2,842,240) 161,060 (3,429,250) (14,496,890) 5,857,220 Selling & Admin Abnormal Loss Profit/ (loss) (1,079,805) -1,029,195 (1,051,350) -2,537,810 (368,845) (744,960) (952,745)* (2,500,000) (744,960) 2,612,260 Sales Cost of sales Opening Stock Cost of manufactured Closing Stock goods *Loss is increased by 77,600 because value of closing stock of Zee is decreased by 77,600 (388,000 – 310,400) WORKINGS: W-1 Cost of goods manufactured of Zee Raw Material: (Cee) Opening COGM Closing Direct Labor Factory overheads Total Manufacturing Cost Recovery Value of by product Net manufacturing cost Less: Cost of Abnormal less 3,724,800 24,000 = 120,000 Net Manufacturing cost of Zee -3,142,300 (140,700) 3,001,600 558,500 244,700 3,804,800 (80,000) 3,724,800 (Cost of 134,000 kgs) (Cost of 6,000 kgs) (Cost of 128,000 kgs) (Cost of 128,000 kgs) (Recovery value of 8,000 kgs) (Net cost of 120,000 kgs) (744,960) (Cost of 24,000 kgs) 2,979,840 (Cost of 96,000 kgs) Page 11 of 24 W-2 Calculation of Closing Stock of Zee (FIFO) 2,979,840 ÷ 96,000 × 10,000 = 310,400 (b) Binary Limited Assuming that loss of Cee while further processing into Zee is normal upto 10% of input while balance is abnormal loss which is identified after further processing. 96,000 kg (Zee Given) 8,000 kg (by product Given) Aay Bee Cee 12,800 Kgs (normal loss, 10%) 11,200 Kgs (bal. abnormal loss) 134,000 (6,000) 128,000 Aay 8,792,250 Income statement Bee Zee 8,560,560 3,003,300 Total 20,356,110 -7,855,750 -6,917,750 172,800 3,335,642 172,800 18,109,142 Gross Profit (1,172,500) (6,683,250) 2,109,000 (1,946,350) (4,971,400) 3,589,160 (347,463) (3,160,979) (157,679) (3,466,313) (14,815,629) 5,540,481 Selling & Admin Abnormal Loss Profit/ (loss) (1,079,805) -1,029,195 (1,051,350) -2,537,810 (368,845) (389,158) (915,682) (2,500,000) (389,158) 2,651,323 Sales Cost of sales Opening Stock Cost of manufactured Closing Stock goods Loss is increased by 40,537 because value of closing stock of Zee is decreased by 40,537 (388,000 – 347,463). WORKINGS: W-1 Cost of goods manufactured of Zee Raw Material: (Cee) Opening Cost of goods manufactured Closing Direct Labor Factory overheads Total Manufacturing Cost Less: Recovery Value of by product Net manufacturing cost -3,142,300 (140,700) 3,001,600 558,500 244,700 3,804,800 (80,000) 3,724,800 (Cost of 134,000 kgs) (Cost of 6,000 kgs) (Cost of 128,000 kgs) (Cost of 128,000 kgs) (Recovery value of 8,000 kgs) (Net cost of 120,000 kgs but because of normal loss of 12,800 kg it is now cost of 107,200 kg) Less: Cost of Abnormal less Page 12 of 24 ALLAH loves those who fears him. [3:76] 3,724,800 11,200 = 107,200 Net Manufacturing cost of Zee W-2 (389,158) (Cost of 11,200 kgs) 3,335,642 (Cost of 96,000 kgs) Calculation of Closing Stock of Zee FIFO: 3,335,642 10,000 = 347,463 96,000 Page 13 of 24 Solutions: A.1 Product Ultimate Market Value per unit Units Produced Ultimate Market Value Separable Processing Costs Hypothetical Market Value Joint Cost Allocation Total Cost C 10 2,000 20,000 8,000 12,000 6,000* 14,000 B 6 5,000 30,000 5,000 25,000 12,500 17,500 A 7 30,000 21,000 2,000 19,000 9,500 11,500 71,000 15,000 56,000 28,000** 43,000 Joint Cost Allocation Total Cost 36,000 36,000 Total *12,000/56,000 x 28,000 = 6,000 **5,000+23,000=28,000 A.2 1) 30,000 ___ = 1.50 per unit 20,000 1.50 x 30,000(20,000 + 10,000) = 45,000 market value of production at split-off point for Product A. 2) Department Cost of Zeon Direct labor Factory Overhead Total Joint cost 96,000 14,000 10,000 120,000 3) Product Ultimate Market Value per unit Units Produced Ultimate Market Value Separable Processing Costs Hypothetical Market Value A 1.50 30,000 45,000 - 45,000 (45,000/150,000 x120,000) B 3.20* 30,000 96,000 66,000 30,000 24,000 90,000 75,000 60,000 174,000 120,000 300,000 (45,000+21,000) C 3.15** 60,000 189,000 114,000 (65,000+49,000) Total 330,000 180,000 150,000 *96,000/30,000 = 3.2 **141,750/45,000 = 3.15 Conclusion: Cost of Product B sold for the year ended June 30, 2015 is 90,000. 4) 36,000 = 1.20 per unit 30,000 1.20 x 10,000 units in ending inventory = 12,000 cost assigned to Product A ending inventory. 5) 114,000 + 60,000 = 2.90 per unit 60,000 2.90 x 15,000 units in ending inventory = 43,500 cost assigned to Product C ending inventory. Page 14 of 24 Insulting others is never a way of correcting them. A.3 Binary Limited Income Statement For year ended 30-6-2007 Sale Less: Cost of sales Opening Cost Joint Production cost (W-1) Closing Stock (W-2) Additional further processing costs (558,500+244,700) Total Production cost Less Recovery value by-product Net Total Manufacturing Cost Opening stock Aay 8,792,250 (285,000 x 30.85) Bee 8,560,560 (212,000x40.38) Zee 3,003,300 (Given) Total 20,356,110 7,855,750 (1,172,500) 6,683,250 6,917,750 (1,946,350) 4,971,400 3,142,300 (140,700) 3,001,600 803,200 17,915,800 (3,259,550) 14,656,250 803,200 6,683,250 4,971,400 15,459,450 6,683,250 - 4,971,400 - 3,804,800 (80,000) (8,000 x 10) 3,724,800 172,800 (Given) (388,000) 3,509,600 (506,300) (368,845) (875,145) Closing Stock (W-3) Cost of sales 6,683,250 4,971,400 Gross Profit 2,109,000 3,589,160 Less: Selling and Distribution (W-4) (1,079,805) (1,051,350) Net Profit 1,029,195 2,537,810 Working W-1 Calculation of joint product cost (on the basis of weight of output) Aay Bee Cee Production (kg) 335,000 295,000 134,000 Allocation of cost 7,855,750 6,917,750 3,142,300 (335,000/764,000 (295,000/764,000 (134,000/764,000 x17,915,800) x17,915,800) x17,915,800) 15,379,450 172,800 (388,000) 15,164,250 5,191,860 (2,500,000) 2,691,860 Total 764,000 17,915,800 (Given) W-2 Cost of Closing Stock Aay = 7,858,750/335,000 x 50,000 = 1,172,500 Bee = 6,917,750/295,000 x 83,000 = 1,946,350 Cee = 3,142,300/134,000 x 6,000 = 140,700 Units of Closing Stock Aay=335,000-285,000=50,000 Bee=295,000-212,000=83,000 Cee=134,000-128,000=6,000 W-3 Closing Stock of Zee (By using FIFO) =3,724,800/96,000 x 10,000 = 388,000 Page 15 of 24 If weighted average then: 172,800 + 3,724,800 x 10,000 = 374,769 8, 000 + 96,000 W-4 Selling and Distribution Expenses (based on sales) Aay = 8,792,250/20,356,110 x 2,500,000 = 1,079,805 Bee = 8,560,560/20,356,110 x 2,500,000 = 1,051,350 Zee = 3,003,300/20,356,110 x 2,500,000 = 368,845 A.4 PLATINUM LIMITED (i) Total cost of output: Direct material [25,000 x 25] Direct Labour Overheads [ 432,000 / Rs. 15 x Rs. 10] (ii) Kg. 25,000 Rupees 625,000 432,000 288,000 Less: Sale of normal loss units [ 25,000 x 20% x Rs. 8] (5,000) 1,345,000 (40,000) Total cost of production 20,000 1,305,000 Profit per kg of Alpha and Beta: Rupees Joint costs of production Less: Sale of Zeta [20,000 x 10% x Rs. 52.5] 1,305,000 (105,000) Net Joint cost of production 1,200,000 Product Kg output % NRV at split off point Total NRV Joint cost allocation Alpha 15,000 75% 65 (95-30) 975,000 Beta 3,000 15% 175 525,000 780,000 (975,000/1,500,000 x1,200,000) 420,000 1,500,000 1,200,000 18,000 Total Revenue Joint cost A 15,000x95 1,425,000 780,000 B 3,000x175 525,000 420,000 Further processing cost 45,000 (15,000x30) - Total cost Profit 1,230,000 195,000 420,000 105,000 Profit/kg 13 (195,000/15,000) 35 (105,000/3,000) Page 16 of 24 Man gets and forgets, ALLAH gives and forgives. A.5 (a) Calculation of Joint costs: Dept. A Rupees in ‘000 4,500 1,800 1,500 1,200 9,000 Material X [75,000 × Rs. 60] Labor [12,000 × Rs. 150] Variable overheads [12,000 × Rs. 125] Fixed overheads [12,000 × Rs. 100] Total cost Apportionment of joint costs: Input of material X in dept. A Yield (88% of input material X) Ratio of output for Pollen and Stigma Quantity of Pollen produced at split off point (66,000 × 65/100) Quantity of Stigma produced at split off point (66,000 × 35/100) Statement showing apportionment of joint costs: Sales [42,900 × 90] and [23,100 × 300] Less: Selling expenses Net realizable value 75,000 kg 66,000 kg 65:35 42,900 kg 23,100 kg Pollen Stigma Rupees in ‘000 3,861 6,930 (135) (306) 3,726 6,624 = 10,350 (3,726/10,350)x9000 (6,624/10,350)x9,000 Allocation of joint costs 3,240 5,760 (b) Advise to CL whether it should produce Seeds or sell Pollen without further processing: Computation of output of Seeds: Transfer of Pollen to dept. B for further processing Input of material Y in dept. B Total material in dept. B Yield (96% of input material) [54,900 × 96%] Statement showing profit earned from Seeds: Sales [52,704 × 125] Less: Expenses Joint costs Cost incurred in dept. B Selling expenses Profit from Seeds 42,900 kg 12,000 kg 54,900 kg 52,704 kg Rs. in ‘000 6,588 (W-1) (3,240) (1,254) (180) 1,914 If Pollen is sold without further processing, then the profitability would be as under: Rs 000 Sales (42,900 x 90) 3,861 Less Expenses Joint costs – Allocated as above (3,240) Selling expenses (135) Profit from Pollen 486 Page 17 of 24 NOTE: if Pollen would be sold then no cost will be incurred in department B (as it would not be required). Advise: The Company’s profit has increased by Rs. 1,428,000 (i.e. Rs. 1,914,000 – Rs. 486,000) on further processing of Pollen into Seeds. Therefore, it is advisable to CL to further process Pollen into Seeds. W-1: Cost incurred in Department B Dept. B Rupees in 000 300 540 234 180 1,254 Material Y [12,000 × Rs. 25] Labor [3,600 × Rs. 150] Variable overheads [3,600 × Rs. 65] Fixed overheads [3,600 × Rs. 50] Total cost A.6 a) Allocation on the basis of sale value at split-off point Product A Product B Units produced 12,000 16,000 Sale price/unit 1,200 1,400 Total Sale value 14,400,000 22,400,000 Cost after split off point (1,900,000) (3,116,262) (Given) (W-1) Sale value at split off point 12,500,000 19,283,000 (hypothetical market value) Allocation of Joint cost: A 12,500,000/61,480,000 x 21,400,000 = 4,351,008 B 19,283,000 / 61,480,000 x 21,400,000 = 6,712,040 C 29,696,262 / 61,480,000 x 21,400,000 = 10,336,695 Workings W-1 Total Further processing cost of Product B and C a) Packing material cost Product B Units 16,000 Packing material/unit 4 sq feet Total packing material 64,000 in sq feet Cost of packing material 2,560,000 (sq feet x 40) b) Operating cost = 1,860,000 Product C 20,000 1,850 37,000,000 (7,303,738) (W-1) 29,696,262 Total 61,480,000 Product C 20,000 7.5 sq feet 150,000 Total 214,000 6,000,000 8,560,000 (480,000+720,000+660,000) Product B share = 64,000/214,000 x 1,860,000 = 556,262 Product C share = 150,000/214,000 x 1,860,000 = 1,303,738 Total Further Processing Cost: B = 2,560,000 + 556,262 = 3,116,262 C = 6,000,000 + 1,303,738 = 7,303,738 Page 18 of 24 And HE(ALLAH) is with you wherever you are. [57:4] b) Revenue that will be obtained at split-off point = 16,000 x 1,200 = 19,200,000 Revenue that will be obtained if joint product is processed further =16,000 x 1,400 = 22,400,000 Less: Incremental cost of further processing = 2,560,000 (16,000 x 160) = 19,840,000 Decision: Company should sell the product B after packing because it result into greater profit. Note: Packing machine operating expenses are fixed and are not directly attributable to product B only; therefore ignored while working. They still have to be incurred for processing product C. A.7 a) Output of Orange Quantity of Mango at split off point (198,000÷55 x40) Kg 198,000 144,000 Quantity of good output of Mango (144,000 x 88%) Quantity of good output of Leaf (14,400 x 10%) 126,720 14,400 Loss in Department 1 (198,000÷55 x 5) 18,000 Total units started (144,000 + 198,000 + 18,000) Units 360,000 Rs. 11,520,000 Cost of Raw material in Department 1 (360,000 x 32) Costs of labour and overheads in Department 1 (1,060,000 + 795,000) 1,855,000 Total Department 1 cost 13,375,000 Department 3 costs Conv. Cost in Department 3 (880,000 + 660,000) Less Sales of Leaf (14,400 x 12) 1,540,000 (172,800) Net Department 3 cost 1,367,200 Market Value Orange Mango Quantity 198,000 126,720 Hypothetical market value at split off point Selling price Orange 8,910,000 Mango Department 1 costs allocated 8,110,080 Further processing Costs (1,260,000) (720 + 540) (1,367,200) Rate 45 64 8,910,000 8,110,080 7,650,000 6,742,880 14,392,880 Page 19 of 24 Orange 7,108,984 (7,650,000/14,392,880 x 13,375,000) Mango Product Revenue Orange 8,910,000 Mango 8,110,080 Total Profit for the month of January 6,226,016 Apportioned costs Further processing costs (7,108,984) (1,260,000) (6,226,016) (1,367,200) Profit 541,016 476,864 1,017,880 b) Income statement for the month of January: Orange Mango 8,469,000 7,758,080 (198,000-9,800)×45 (126,720-5,500)×64 Sales Cost Opening Stock Cost of manufactured goods Closing Stock (W 1) Gross profit W-1 Total 16,227,080 -8,368,984 -7,633,216 16,002,200 (7,108,984+1,260,000) (414,222) (7,954,762) 514,238 (6,266,016+1,367,200) (331,303) (7,301,913) 456,167 (745,525) (15,256,675) 970,405 Closing Stock: Orange = 8,363,984 ÷ 198,000 × 9,800 = 414,222 Mango = 7,633,216 ÷ 126,720 × 5,500 = 331,303 Page 20 of 24 Do your best and Allah will do the rest. Extra practice questions Question No. 1 Oceanic Chemicals manufactures two joint products Sigma and Beta in a single process at its production department. Incidental to the production of these products, it produces a by product known as ZEE. Sigma and ZEE are sold upon completion of processing in production department whereas Beta goes to refining department where it is converted into Theta. Joint costs are allocated to Sigma and Beta on the basis of their net realizable values. Proceeds from sale of by product are treated as reduction in joint costs. In both the departments, losses upto 5% of the input are considered as a normal loss. Actual data for the month of June 2015: Department Production Cost Refining ------ Rs. In ‘000’------ Material input at Rs. 50 per liter 3,000 - Direct labour at Rs. 100 per hour 2,500 350 Production overheads 1,850 890 Output ---------- Liters ----------- Sigma 34,800 - Beta 16,055 - 5,845 - - 15,200 ZEE (by product) Theta Sigma, Theta and by product ZEE were sold at Rs. 300, Rs. 500 and Rs. 40 per liter respectively. There was no work in process at the beginning and the end of the month. Required: Compute the cost per liter of Sigma and Theta, for the month of June 2015. Question No. 2 ABC Ltd. Produces two joint products, COCO and SODA. A further product CRUST, is also made as a by product of one of the processes for making SODA. Each product is sold in bottles of one litre capacity. It is now December 2002. You are a cost accountant for ABC Ltd. You have been instructed to allocate the company’s joint costs for the year October 2001 to September 2002 between COCO and SODA, but not to the by-product CRUST. During the year, 2 million litres of a raw material, Neckter, costing Rs. 3 million were processed in Department Alpha with no wastage. The processing costs were Rs. 1.675 million. 50% of the output of Department Alpha was unfinished COCO, for which there was no external market. It was transferred to Department Beta where it was further processed at an additional cost of Rs. 8.1 million. Normal wastage by evaporation was 16% of the input of unfinished COCO. The remaining good output of finished COCO was sold for Rs. 10 per litre in the outside market. The other 50% of the output from the joint process in department Alpha was in the form of processed Neckter. It was all transferred to Department Gamma, as there was no outside market for processed Neckter. In Department Gamma it was further processed, with no wastage, at cost of Rs. 30.9 million. 72% of the output of Department Gamma was in the form of unfinished SODA, for which there was no external market. It was transferred to Department Delta, were it was subjected to a finishing process at a further cost of Rs. 719,000. Normal spoilage of 16.67% of the input to the finishing process was observed. The spoiled material was disposed off without charge, as effluent. The remaining finished SODA was sold in the outside market for Rs. 60 per litre. Page 21 of 24 The remaining 28% of the output of Department Gamma was in the form of finished CRUST, the by product. It was sold in outside market for Rs. 8 per litre, but due to its dangerous nature, special delivery costs of Rs. 70,000 were incurred in respect of it. Required: (a) To allocate the appropriate joint costs between COCO and SODA on the basis of relative sales value at split off point. (b) To prepare a statement showing profit or loss attributed to each of the products and the total profit or loss for the year on basis of the information above and allocating joint costs as in (a) above. Answer No. 1 Oceanic Chemicals Product wise cost of Sigma and Theta Sigma Theta ------ Rs. In ‘000’-----Joint cost of Production (W-2) 4,395.23 Cost of refining (W-2) 2,679.24 1,236.00 4,395.23 3,915.24 No. of units produced (litres) 34,800 15,200 Cost per litre 126.30 257.58 Workings: (W-1) Theta 15,200 kgs Sigma 34,800 kgs N. Loss 803 kgs Beta 16,055 kgs R Zee 5,845 kgs P Input N. Loss 3,000kgs(10%of Input) (16,055 × 5%) Ab..Loss 52 kgs Ab.. Loss 300 kgs (balance) 60,000 Kgs Joint Production (3,000,000 / 50) Cost: Further Processing Costs: = [3,000 + 2,500 + 1,850 – (5,845 × 40)] = 7,116,200 [350 + 890] = 1,240 Treatment of by-product is similar to treatment of normal loss. Cost of Ab. Loss: × 300 34,800 + 16,055 + 300 Cost of abnormal loss: = 41,733 7,116,200 1,240 × 52 = 4,228 15,200 + 52 1,240 15,200 15,200 + 52 Cost of Theta: =1,235,772 Net Cost of Direct products to be allocated to Sigma and Beta: 7,116,200 – 41,733 = 7,074,470 Page 22 of 24 My Allah has always been kind to me. [Quran 19:49] (W-2) Allocation of Joint Cost: Units Sale price/litre Rs. ‘000’ Rs. ‘000’ Rs. 000 Sale price Further processing NRV Sigma 34,800 300 10,440 -- 10,440 Beta 15,200 500 7,600 1,236* 6,364 16,804 350,000 + 890,000 * × 15,200 = 1,235,772 15,200 + 52 Allocation of Joint Cost: Rs.000 Sigma (10,440/16,804) × 7,074,470 = 4,395.23 Beta (6,364/16,804) × 7,074,470 = 2,679.24 7,074.47 Answer: (i) Joint Cost Allocation: Total Joint Cost: Rs. ‘000’ Raw Material = 3,000 Processing Cost = 1,675 4,675 Allocation: (W-1) COCO = 300/6,851 × 4,675 = 205 SODA = 6,551/6,851 × 4,675 = 4,470 4,675 Workings: (W-1) Sale Value at Split off Point: Qty S.P/Unit Ultimate MV Further Processing Cost COCO 840 10 8,400 8,100 SODA 600 60 36,000 29,449 (28,730 + 719) S.P at Split off 300 6,551 6,851 Page 23 of 24 (ii) Income Statement Sales Rs. ‘000’ Rs. ‘000’ Rs. ‘000’ COCO SODA Total 8,400 36,000 44,400 -- -- -- 205 4,470 4,675 Cost of sale: Opening Stock Cost of goods Manufactured: Joint Cost In Beta 8,100 8,100 In Gamma 28,730 28,730 719 719 8,305 33,919 42,224 (--) (--) (--) (8,305) (33,919) (42,224) 95 2,081 2,176 In Delta Closing Stock Gross Profit Diagram: (Rs. In ‘000’) (IT IS TO BE CORRECTED) Rs. 8,100 COCO 2,000,000 Alpha RM = 3,000 Conv. = 1,675 [840,000] Beta COCO (84%) N. Loss (16%) [1,000,000] Processed Nectar [1,000,000] Rs. 719 [160,000] [720,000] Gamma Rs. 30,900 Delta 600,000 (83.33%) N. Loss (16.67%) [120,000] SODA (28%) (72%) Crust 280,000 [280,000]× 8 = 2,240 – 70 = 2,170 2,170 Page 24 of 24 186 جب کوئی دعا مانگنے واال مجھ سے دعا مانگتا ہے تو میں اس کی دعا قبول کرتا ہوں ۔ ( سورہ االبقرہ آیت Process Costing In this topic will be learn to prepare a work in process account. Discussion of factory ledgers Normal loss: Loss which is uncontrollable in production process considering the nature of the product and production process /environment. Cost is not allocated to normal loss. If it has some recovery value then it is deducted from production cost (as a recovery against cost of production). Abnormal Loss: Loss which is controllable, but has not been controlled. This is that loss which is over and above the expected loss (Normal loss). Cost is allocated to abnormal loss just like other units and recognized as an expense in income statement (after deducting recovery value if any). Abnormal gain: Reduction in the units of normal loss. Units of abnormal gain are measured like other units. Scenario No.1 Normal loss has no recovery value. Particulars Input Units Units 1,000 1,000 Process A/C Rs. Particulars 100,000 Output Normal loss (10% of input) Units 900 100 Rs. 100,000 - 100,000 1,000 100,000 Process A/C Rs. Particulars 100,000 Output Normal loss(10% of input) Units 900 100 (×5) Rs. 99,500 500 100,000 1,000 100,000 Units 9800 100 (×5) Rs. 98,495 500 100 1,005 10,000 100,000 100,000÷900 = 111.111/unit Scenario No.2 Normal loss has some recovery value Particulars Input Units Units 1,000 1,000 (100,000 – 500)÷900 = 110.56/unit Scenario No.3 Normal loss has a recovery value and abnormal loss. Process A/C Particulars Units Rs. Particulars Input Units 10,000 100,000 Output Normal loss (1% of input) Abnormal loss (bal.) 10,000 100,000 [(100,000 – 500) ÷ (9800+100)] = 10.05/unit 9,800 × 10.05 = 98,495 100 × 10.05 = 1,005 Page 1 of 39 Scenario No.4 Abnormal gain. Particulars Input Units Units 1,000 Abnormal gain (bal) 20 Process A/C Rs. Particulars 100,000 Output Normal loss (10 % of input) 2,215 1,020 102,215 Units 920 100 (×5) Rs. 101,715 500 1,020 102,215 [(100,000 – 500) ÷ (920-20)] = 110.56/unit 110.56× 920 = 101,715 110.56× 20 = 2,215 Input of 920 units, 20 units are not expected to be produced (means produced extra). This gain is to be recognized in income statement. Q.1 Castrol is an industrial lubricant which is formed by subjecting crude chemicals to two successive processes. The output of process-1 is transferred to process-2 where other chemicals are added. The process-1 and 2 were as follows; Process-1 Material 3,000 lbs @0.25/lb Labor Rs.120 Process plant time 12 hours @ 20/hour Process-2 Material 2,000 lbs @0.4/lb Labor Rs.84 Process plant time 20 hours @ 13.5/hour Other production overheads for the period amounted to Rs.357 and is to be allocated to the processes on the basis of labor cost. The normal output of processs-1 is 80% of input and of process-2 is 90% of input. Wastage from process-1 is sold for Rs.0.2/lb and that from process-2 for Rs.0.3/lb. The output from processes were as follows; Process-1 2,300 lbs Process-2 4,000 lbs There is no stock of work in process at either the beginning or the end of the period and assume that all available waste had been sold at prices indicated above. Required: You are required to show that how the above data would be recorded in a system of cost accounts by preparing Process Account No. 1 & 2, Normal loss account and Abnormal gain/loss account. Cost Accounting Procedures for factory overhead The quantity and cost of materials and labour used on a given order can generally be measured in a straight forward and reasonably exact manner. The cost element, factory overhead, presents a more detailed problem. If a company contracts to make 50 units, the material cost and labour cost can be taken from material requisitions and labour time sheets. But how much depreciation of factory building and other factory assets, how much power, light, insurance, repairs, security guard salary, plant manager salary etc were necessary to produce 50 units of this contract. An extra difficulty is that some of these expenses remain fixed regardless of units produced, while some overheads like lubricating oil, power vary with the quantity of goods manufactured. How, then is it possible to charge a finished job (means a completed contract) at the time of completion with reasonable share of factory overhead when actual amount of these expenses is often not known until the end of accounting period. Page 2 of 39 ALLAH knows what is best for us and when it is best for us to have it. Estimated factory overhead Factory overhead are entered on the job order cost sheets on the basis of a predetermined factory overhead rate based on an appropriate base like direct labour hours, direct labour cost, machine hours etc. The procedure is as follows: Suppose accountant determines a relationship between two factors such as direct labour hours and factory overhead and uses this relationship as the means of charging factory overhead to jobs. For example, company’s direct labour hours for the month were estimated to be 7,000 hours and factory overhead were estimated to 15,400 / month. These estimates lead to the assumption that for each hour of direct labour there is Rs. 2.2 (15,400/7,000 hours) of factory overhead. The job order cost sheet for any job done during the period would disclose the factory overheads applicable to the job (direct labour hours worked on the job multiplied by the factory overhead rate) (e.g. 1,000 hrs × 2.2) = 2,200. The cost accounting entry of applied factory overheads is: WIP A /c 2,200 F OH A /c 2,200 The actual amounts of factory overheads are recorded during the period by using the following entry, e.g: F OH A /c Cash / payable xx xx At the end of the period, the difference if any in the factory overheads account is adjusted as over / under applied overheads either as an adjustment in cost of sales or in gross profit. (Preferably in cost of sales) Q.2 A chemical is manufactured by passing through two processes X and Y using two types of direct material, A and B. In process Y, a by-product is also produced which is then transferred to process Z where it is completed. For the first week of a month, the actual data has been as follows: Process X Y Z Output of main product (kgs) 9,400 8,000 Output of byproduct (kgs) 1,400 1,250 Direct material - A (9,500 units) (Rs.) 123,500 Direct material - B added in process (kgs) 500 300 20 Direct material - B added in process (Rs.) 19,500 48,100 1,651 Direct wages (Rs.) 15,000 10,000 500 Scrap value (Rs. per unit) 5 10 6 Normal loss of units in process (%) 4 5 5 The factory overheads are budgeted @ 240% of direct wages. Actual factory overheads for the week amounted to Rs. 65,000. Estimated sales value of the by-product at the time of transfer to process Z was Rs. 22 per unit. Required: Prepare the following: a) Process accounts for X, Y and Z. b) Normal loss, abnormal loss and abnormal gain accounts. c) Factory overhead account. Note: if nothing is mentioned then % of loss is on the basis of input. Page 3 of 39 I. II. III. IV. Q. 3 Star Chemicals Limited uses three processes to manufacture a product “ST”. After the third process the product is transferred to finished goods warehouse. The following data for the month of January 2007 is available: PROCESS I II III ----------Rs. in thousands------Raw material – A 1,500 Other direct materials 2,500 3,200 4,000 Direct wages 5,000 6,000 8,000 Direct expenses 1,600 1,885 2,020 Following additional information is also available: Production overheads are absorbed @ 80% of direct wages; 20,000 units of raw material ‘A’ having a cost of Rs. 1,500,000 were initially put in process-I. In each process, an amount of Rs. 500,000 has been wrongly classified as direct wages, instead of indirect wages. The actual output obtained during the month was as under: Process I 18,500 units Process II 16,000 units Process III 16,000 units Normal loss in each process is 10%, 10% and 5% respectively. Scrap value per unit is Rs. 100 for processI, Rs. 200 for process-II and Rs. 300 for process-III. (vi) There was no stock at the start or at the end of any process. Required: Prepare the following in the books of Star Chemicals Limited: (a) Ledger account for each process; (b) Normal loss and abnormal gain/ (loss) account. 7.1 QB Work in process In three hours, 6 questions have been 50% completed, so 6 x 50% = 3 questions are completed. In three hours out of 6, 3 questions are 100 % completed, 1 is 60% completed,1 not started and 1 is 50% completed. So, 3+0.6+0+0.5 = 4.1 question completed Sometimes all units started in a process during an accounting period are not fully completed in that accounting period. For example, let’s assume during the year ended 30-06-2010: Input 1,000 units Output 800 units Closing work in process (40% completed) 200 units Cost incurred during the period 100,000 On how many units the work has been done. Definitely 1,000 units, but all units are not converted into finished goods. In these circumstances to allocate the cost, equivalent production units are calculated. Equivalent Production Units: It means the number of units that would have been completed had the resources been directed towards the completion of units of each period e.g: 800 =fully completed units 80 = (200×40%) 880 These 200 units are equal to 80 completed units; so on 200 units cost of 80 completed units should be allocated. Per unit cost = (100,000 ÷ 880) = 113.63/unit Therefore cost is allocated as follows: Cost of output = 800 × 113.63 = Rs.90,909 WIP = 200 × 40% × 113.63 = Rs.9,090 Page 4 of 39 بے شک یہ قیامت کے دن اپنے پڑھنے والے کی سفارش کرے گا۔،قرآن پاک کی تالوت کیا کرو Scenario 2: Process A/C (Incomplete) Particulars Units Rs. Particulars Units Rs. Input 4,000 16,000 Output 2,750 ? Direct Labor 8,125 Normal loss (10% of 400 700 input) FOH 3,498 Abnormal Loss 150 ? c/d 700 ? 4,000 27,623 4,000 ? Closing WIP is completed as follows: Material= 100% Labor= 50% FOH = 40% If nothing is mentioned then assume that abnormal loss units are identified at the end of the process. Equivalent Units: Material Labor FOH Output 2,750 2,750 2,750 Abnormal Loss 150 150 150 Closing WIP 700 350 280 3,600 3,250 3,180 Cost per unit: Material = (16,000 – 700) =15,300 ÷ 3,600 =4.25 Labor =8,125 ÷ 3,250 =2.50 FOH = 3,498 ÷ 3,180 =1.10 7.85 Cost of output = 2,750 × 7.85 = Rs.21,587 Abnormal loss =150 × 7.85 = Rs.1,178 WIP: - Material = 700 × 100% × 4.25 = 2,975 - Labor = 700 × 50% × 2.50 = 875 - FOH = 700 × 40% × 1.1 = 308 = Rs.4,158 . Total Rs.26,923 Opening work in process: if there is opening work in process, then the total equivalent units are calculated either by using FIFO or weighted average. Basic discussion: Units Opening Stock Add: Purchases Less: Closing stock Cost of sales -10,000 (500) 9,500 Amount -500,000 (25,000) 475,000 ‘or’ 9,500 × 50 If there is no opening stock, there is no need of FIFO or weighted average (in any case answer will be same) Opening stock (FIFO) Opening Stock Add: Purchases Less: Closing stock Units 10,000 70,000 (8,000) 72,000 Amount 1,000,000 8,400,000 (960,000)* 8,440,000** Page 5 of 39 *8,400,000 / 70,000 x 8,000 = 960,000 **or 10,000 = 1,000,000 + 8,400,000 / 70,000 x 62,000 = 7,440,000 8,440,000 Opening stock (Weighted Average) Opening Stock Add: Purchases Less: Closing stock Units 10,000 70,000 (8,000) 72,000 Amount 1,000,000 8,400,000 (940,000)* 8,460,000** *[1,000,000 + 8,400,000 / 10,000 + 70,000] x 8,000 = 940,000 ** or[1,000,000 + 8,400,000 / 10,000 + 70,000] x 72,000 = 8,460,000 Q. 4 Production data of ABC Corporation for May 2019 is given below: Started in May 50,000 Completed in May 46,000 Ending work-in-process 12,000 Beginning work-in-process 8,000 The beginning work-in-process was 90% complete regarding direct materials and 40% complete regarding conversion costs. The ending work-in-process inventory was 60% complete regarding direct material & 30% complete regarding conversion costs. Costs incurred during the period are as follows: Material 500,000 Conversion 200,000 Cost of opening work in process is 80,000 comprising of 70,000 material and 10,000 conversion. Required: Prepare schedule of equivalent units for: • Work done during May only (means FIFO method) • The work done to date ( means weighted average method) If there is opening work in process then Process Account can be prepared by using either: FIFO [for the period only] Weighted. Average [work done to date] Q. 5 On 1st September, 1908 Company’s opening inventory was 400 units, complete as to material and 50% as to conversion. The material cost of opening stock was 12,000 and the conversion cost was 4,000. During September, 1,100 units were started and 1,300 were completed. The closing stock was complete as to materials and ¾ complete as to conversion. Raw material purchases during September were 20,000. Manufacturing cost of September comprise of: ▪ Raw material consumed of 22,550 ▪ Conversion cost is 15,750 Required: Prepare a process account for the period of September by using. (i) FIFO ; and (ii) Weighted Average Page 6 of 39 AND that is He (ALLAH) Who enriches and suffices. [53:48] Q. 6 Yahya Limited produces a single product that passes through three departments, A, B and C. The company uses FIFO method for process costing. A review of department A’s cost records for the month of January 2008 shows the following details: Units Material Rs. Labor Rs. ` Work in process inventory as at January 1, 2008 16,000 64,000 28,000 (75% complete as to conversion costs) Additional units started in January 2008 110,000 Material costs incurred 430,500 Labor costs incurred 230,000 Work in process inventory as at January 31, 2008 18,000 (50% complete as to conversion costs) Units completed and transferred in January 2008 100,000 Overheads are applied at the rate of 120% of direct labor. Normal spoilage is 5% of output. The spoiled units are sold in the market at Rs. 6 per unit. Required: Compute the following for the month of January: a) Equivalent production units. b) Costs per unit for material, labor and factory overhead. c) Cost of abnormal loss (or gain), closing work in process and the units transferred to the next process. Note: if nothing is mentioned then assume that units are 100 % complete with respect to material. Important Points: Whether we should use FIFO or Weighted Average: (In case of a silent question) ➢ Use of FIFO is only possible where completion stage in terms of % of each cost component (means Material / Labour / Overhead) of opening WIP is available. ➢ Average method can only be applied in a situation where analysis in terms of amount of opening WIP is available (means breakup of amount of opening WIP into of Material, Labour and Overhead amounts are available). ➢ If both are available then make an assumption and then use FIFO because it is a better approach. Second or Subsequent Department or Processes Example: Department – I Blending Department Opening WIP Units started during the period Cost incurred during the period in the department: Material Labor Factory overheads Rs. -50,000 24,500 29,140 28,200 Units transferred to next department = 45,000 units Closing work in process = 4,000 units (all material, ½ conversion) Normal loss = 1,000 units Department – II Testing Department Opening WIP Units received from Department – I Cost incurred during the period in the department: Labor Factory overheads Rs. -45,000 37,310 32,800 Page 7 of 39 Units transferred to next department = 40,000 Closing work in process = 3,000 units ( 1/3 conversion) Normal loss = 2,000 units. Solution: (a) Process Account Blending Department (Department – I) Units b/d WIP Input Material Labor F-OH -50,000 Amount -24,500 29,140 28,200 81,880 50,000 Units Amount Transferred to P II Normal loss 45,000 1,000 77,400 c/d WIP 4,000 50,000 4,440 81,880 WORKINGS: Equivalent Units: Material 45,000 4,000 (100%) 49,000 Transferred out Closing WIP Per Unit Cost: Material = Labour = OH = 24,500 29,140 28,200 ÷ ÷ ÷ 49,000 47,000 47,000 = = = Conversion 45,000 2,000 (50%) 47,000 0.5/unit 0.62/unit 0.6/unit 1.72/unit Cost Accounted For: Transferred out = 45,000 × 1.72 Closing WIP = (4,000 × 0.5 + 4,000 × 50% × 0.62 + 4,000 × 50% × 0.6) = (b) = 77,400 4,440 Process Account Testing Department (Department – II) Units b/d Process I Labor F-OH -45,000 45,000 Amount -77,400 37,310 32,800 147,510 Output Normal loss Closing WIP Units 40,000 2,000 Amount 140,400 -- 3,000 45,000 7,110 147,510 WORKINGS: Equivalent Units: Transferred out Closing WIP 40,000 3,000 Previous Deptt. 40,000 3,000 (100%) 43,000 Labour FOH 40,000 1,000 (1/3) 41,000 40,000 1,000 (1/3) 41,000 Per Unit Cost: Previous department = 77,400 43,000 = 1.8/unit Labour = 37,310 41,000 = 0.91/unit OH = 32,800 41,000 = 0.80/unit Total 3.51/unit Page 8 of 39 The bigger the desire for a sin, the bigger will be your Iman if you leave it. Cost Accounted For: Transferred out = (40,000 × 3.51) 140,400 Closing WIP = (3,000 × 1.8 + 1,000 × 0.91 + 1,000 × 0.8) = 7,110 7.2 Hornbill QB Hornbill solution: Process Account – Department B Units b/d Previous department Direct labour F-OH -55,000 55,000 Amount -99,000 27,520 15,480 142,000 Transferred out N. Loss (balance) c/d WIP Units 39,500 5,000 Amount 117,710 -- 10,500 55,000 24,290 142,000 WORKINGS: Equivalent Units: Previous Department 39,500 10,500 50,000 Transferred out Closing WIP (should be department) complete with respect *Units in Process (for labour & F-OH) 10,500 × 50% × 40% = 10,500 × 20% × 30% = 10,500 × 30% × 24.5% = Cost/Unit: Previous Department Labour F-OH = = = to Direct Labour 39,500 3,500* 43,000 F-OH 39,500 3,500* 43,000 previous 2,100 630 770 3,500 99,000 ÷ 50,000 27,520 ÷ 43,000 15,480 ÷ 43,000 = = = Cost Accounted For: 39,500 × 2.98 c/d work in process = (10,500 × 1.98 + 3,500 × 0.64 + 3,500 × 0.36) 1.98 0.64 0.36 2.98 = = 117,710 24,290 142,000 Q. 7 The M S C manufactures a single product on a continuous plan in three departments. On November 1, the work in process inventory in Department 2 was: Cost in preceding department Rs.13,130 Materials — Department 2 None Labor — Department 2 Rs.500 Factory overhead — Department 2 Rs.50 Units in process 5,000 Costs in Department 2 during November were: Labor Rs.14,200 Factory overhead Rs.3,450 During November, 70,000 units were received from Department 1 at a unit cost of Rs.2.641; 68,000 units were completed in Department 2, of which 60,000 were transferred to Department 3, and 8,000 were on hand in Department 2 at the end of the month. Four thousand units were still in process, estimated to be one-half complete as to labor and factory overhead. The balance was lost within the Page 9 of 39 department; its cost is to be absorbed by all the finished and unfinished production of the department (means a normal loss). [if in question, nature of loss is not available then assume it is a normal loss] Required: A November process account for Department 2, using the average costing method for beginning work in process inventories. Note: breakup of cost of opening work in process is given which is required in weighted average method. Q.8 F C C Inc. operates three producing departments—Molding, Painting, and Finishing. During August, the Painting Department transferred 12,400 units to the Finishing Department, lost 500 units, and had 800 units in process at the end of August. There were 2,400 units in process on August 1 in the Painting Department. The remaining units started in the Painting Department during August were received from the Molding Department. The costs incurred in the Painting Department during August were: materials, Rs.5,886; labor, Rs.7,830; and factory overhead, Rs.1,134. The work in process inventory on August 1 was Rs.6,656. The costs transferred to the Painting Department from the Molding Department amounted to Rs.23,797.80. The Painting Department work in process inventory was three-fourths complete on August 1 and one-fourth complete on August 31. Required: The August process account for the painting department using the FIFO method of accounting for beginning inventories.(Carry unit cost computation to four decimal places) Note: no need of breakup of amount of opening work in process if FIFO is to be used. Only stage of completion in terms of % of opening work in process is required. Question Fowl Limited from question bank 7.3 A Fowl Limited Process Account b/d Units 15,000 Input (balance) 82,500 Amount 115,000 (90,000+25,000) Material 547,125 228,875 Conversion Units Transferred X Y Abnormal loss Normal loss c/d WIP 97,500 891,000 Amount 50,000 25,000 750,000 4,250 8,250(×1.5) 36,125 12,375 10,000 97,500 92,500 891,000 Calculation of Input Units: Units produced – X –Y Wastage (given) Closing WIP Opening WIP 50,000 25,000 75,000 12,500 10,000 (15,000) 82,500 Normal loss is 10% of tested units. No normal loss from opening WIP in current period because opening WIP is 75% complete (and would have been tested last period). However closing WIP would have been tested during the period as it is also 75% complete. It means all input during the period would have been tested therefore 10% of input is normal loss i.e 82,,500 × 10% = 8,250. Abnormal loss = Total Loss – Normal Loss = 12,500 – 8,250 = 4,250 Page 10 of 39 اپنے ماں باپ کو اف تک بھی نا کہو اور ان کے لئے دعا کرتے رہا کرو ۔ Equivalent Production Units: Output Abnormal loss Closing WIP (material at beginning) 75,000 4,250 10,000 Material 75,000 4,250 10,000 Conversion 75,000 2,125 (50%) 7,500 (75%) 89,250 84,625 Per Unit Rate: Material = 90,000 + 547,125 − 12,375 89,250 = 7/unit Conversion = 25,000 + 228,875 84,625 = 3/unit Total = 10/unit Calculation of Cost: Units completed (75,000 × 10) 750,000 Abnormal loss Closing WIP (4,250 × 7) + (2,125 × 3) (10,000 × 7) + (7,500 × 3) 36,125 92,500 878,625 If it would have been required X= 750,000 × 50,000 75,000 Y= 750,000 × 25,000 75,000 Q.9 KS Limited operates two production departments A and B to produce a product XP-29. Following information pertains to Department A for the month of December 2014. Litres Rs. in ’000 Opening work in process (Material 100%, conversion 80%) 15,000 ■ Material 5,000 ■ Direct labour and overheads 2,125 Actual cost for the month: ■ Material 120,000 36,240 ■ Direct labour 14,224 ■ Overheads 11,500 Expected losses 5% Closing work in process (Material 100%, conversion 80%) 17,000 Units transferred to Department B 110,000 KS uses FIFO method for inventory valuation. Direct materials are added at the beginning of the process. Expected losses are identified at the time of inspection which takes place at the end of the process. Overheads are applied at the rate of 80% of direct labour cost. Required: • Equivalent production units • Cost of goods transferred to Department B • Accounting entries in the cost accounting system. Page 11 of 39 Note: if nothing is mentioned then % of loss should be on the basis of inspected units (if inspection stage is available) Q.11 K International manufactures a single product. The product is processed in three different departments. The company uses first-in-first-out method for process costing. During November 2015, the costs incurred and units processed in department 2 were as follows: Opening work in process Units received from department 1 Cost added by department 2 Materials Direct labor Production overheads Units transferred to department 3 Closing work in process Defective units Units 2,000 53,000 Rs. 128,750 2,057,500 988,000 488,000 244,000 48,000 5,000 2,000 The normal loss is 5% of the units produced (including defective units) and is identified at the start of the process. The defective units are sold at Rs. 15 per unit. Details of percentage of completion of opening and closing work in process are as follows: Materials Labour and production overheads Work in Process Opening Closing 80% 70% 60% 50% Required: Prepare process account of department 2 for the month of November 2015. Note: Question cannot be solved by using weighted Average because breakup of the cost components of opening WIP is not available. Q.12 K International manufactures a single product. The product is processed in three different departments. The company uses first-in-first-out method for process costing. During November 2015, the costs incurred and units processed in department 2 were as follows: Opening work in process Units received from department 1 Cost added by department 2 Materials Direct labor Production overheads Units transferred to department 3 Closing work in process Defective units (normal loss) Units 2,000 53,000 Rs. 128,750 2,057,500 988,000 488,000 244,000 48,000 5,000 2,000 The defective units are sold at Rs. 15 per unit. Details of percentage of completion of opening and closing work in process are as follows: Materials Labour and production overheads Work in Process Opening Closing 80% 70% 60% 50% Required: Prepare process account of department 2 for the month of November 2015. Page 12 of 39 Worldly life is very short, so turn to ALLAH before you return to ALLAH. Question of reverse working: Q.13 K International manufactures a single product. The product is processed in three different departments. The company uses first-in-first-out method for process costing. During November 2015, the costs incurred and units processed in department 2 were as follows: Units 2,000 53,000 Opening work in process Units received from department 1 Cost added by department 2: Materials Direct labor Production overheads Units transferred to department 3 Closing work in process Defective units (normal loss) Rs. 128,750 ? ? 488,000 244,000 48,000 5,000 2,000 The defective units are sold at Rs. 15 per unit. Details of percentage of completion of opening and closing work in process are as follows: Work in Process Opening Closing 80% 70% 60% 50% Materials Labour and production overheads Following are per unit costs in department II: Department I 39.75/unit Material 19.8/unit Required: Prepare process account of department 2 for the month of November 2015. Page 13 of 39 SOLUTIONS A.1 Process - I Qty. 3,000 Material Labor Plant time (12×20) Overheads (120/204)×357 Value 750 120 240 210 3,000 = Process-II (Given ) Normal loss (20% of 3,000) Abnormal loss 1,320 Qty. 2,300 [0.5] 600 [0.2] 100 [0.5] Value 1,150 120 50 3,000 1,320 Qty. 4,000 [0.6] 430 [0.3] Value 2,400 129 1,320 − 120 = 0.5 / unit. 2,300 + 100 Process - II Process I Material Labor Plant time (20×135) Overheads (84/204×357) Abnormal Gain Qty. 2,300 2,000 130 [0.6] Value 1,150 800 84 270 147 78 4,430 2,529 (1,150 + 800 + 84 + 270 + 147) Finished Goods (Given) Normal loss 4,300 x 1% 4,430 2,529 Units 600 300 Amount 120 90 2,451 − 129 = 0.6 / unit 4,000 − 130 Normal Loss A/C Units 600 430 Process - I Process - II Amount 120 129 Cash (Process – I) Cash (Process – II) (Actual loss) Abnormal Gain A/c (Opportunity cost of not producing normal loss) 130 39 Abnormal Loss A/C Units 100 Process - I Amount 50 Cash (Process – I) P/L Units 100 Amount 20 30 Units 130 Amount 78 Units 9,400 400 (×5) Amount 188,000 2,000 200 4,000 10,000 194,000 Abnormal Gain Units 130 Normal loss P/L Amount 39 39 Process – II Net 9 gain in P/L A.2 Process Account X Direct Material A Direct Material B Direct wages F-O.H (240% of D.L) [15,000 × 240%] Units 9,500 500 10,000 Per Unit Cost = Amount 123,500 19,500 15,000 36,000 194,000 Output (transferred to Y) Normal loss (9,500 + 500)×4% Abnormal loss (Bal.) 194,000 − 2,000 = 20 / unit 9,400 + 200 Page 14 of 39 What if worldly life is not perfect? It is not Jannah. Worldy life is a test. Output = 9,400 × 20 = 188,000 Abnormal loss = 200 × 20 = 4,000 Process Account Y Units 9,400 300 Received from X Direct Material-B Direct Wages F-O.H (240%) Abnormal Gain (balance) Per Unit Amount 188,000 48,100 10,000 24,000 185 9,885 Output (To F.G) Normal loss (9,400 + 300) × 5% By Product Z (1,400 × 22) Units 8,000 485 (×10) Amount 240,000 4,850 1,400 30,800 9,885 275,650 5,550 275,650 = 188,000 + 48,100 + 10,000 + 24,000 – 4,850 – 30,800 / 8,000 - 185 = 30 / Unit 8,000 × 30 = 240,000 185 × 30 = 5,550 Process Account Z Units 1,400 20 Received Y Material-B Wages F-O.H (240%) 1,420 Per Unit = Amount 30,800 1,651 500 1,200 34,151 Units Output (To F.G) Normal loss (1,400 + 20) × 5% Abnormal loss (balance) 71 [×6] Amount 31,250 426 99 [×0.5] 1,420 2,475 34,151 1,250 [×25] 34,577 30,800 + 1,651 + 500 + 1,200 − 426 = = 25 / unit 1,250 + 99 1,349 1,250 × 25 = 31,250 99 × 25 = 2,475 Normal Loss Account Units Amount Abnormal Loss Account Units Amount Units Amount Units Amount P-X 400 2,000 Cash-X 400 (×5) 2,000 P-X 200 4,000 Cash-X 200(×5) 100 P-Y 485 4,850 Cash-Y 300(×10) (485 –185) 3,000 P-Z 99 2,475 Cash-Z 99(×6) 594 P-Z 71 -- 4,801 299 6,475 426 Cash-Y 71(×6) Abnormal Gain A/c (Bal.) 956 7,276 426 1,850 (Opp. of not producing normal loss) 956 7,276 F-O.H Account Actual Amount Applied P/L 185 299 6,475 Abnormal Gain Account Amount Units 65,000 X 36,000 Normal loss A/c Y 24,000 Z 1,200 P/L Gain CGS 3,800 (under applied) Amount 185 1,850 P-Y Units 185 Amounts 5,550 --- 3,700 Page 15 of 39 A.3 Process Account I Material Other Direct Material. Direct Expenses Direct Wages (5M – 0.5M) F-OH (4,500,000×80%) Abnormal gain (balance) Per Unit = Units 20,000 --- Amount 1,500,000 2,500,000 1,600,000 --500 20,500 4,500,000 3,600,000 375,000 14,075,000 Output (P II) Normal (20,000×10%) loss Units 18,500 Amount 13,875,000 2,000 200,000 20,500 14,075,000 1,500,000 + 2,500,000 + 1,600,000 + 4,500,000 + 3,600,000 − 200,000 18,500 − 500 Per Unit = 750 = 18,500 × 750 = 13,875,000 500 × 750 = 375,000 Process Account II Units 18,500 --- From Process – I Other Direct Material Direct Wages FOH (5,500×80%) D. Wages (6M – 0.5M) 18,500 Per Unit = Amount 13,875,000 3,200,000 1,885,000 4,400,000 5,500,000 28,860,000 Units Output (P III) Normal loss Abnormal loss (bal.) 1,850 650 Amount 27,377,778 370,000 1,112,222 18,500 28,860,000 16,000 13,875,000 + 3,200,000 + 5,500,000 + 1,885,000 + 4,400,000 − 370,000 16,000 + 650 = 1,711.11 16,000 × 1711.11 = 27,377,778 650 × 1711.11 = 1,112,222 Process Account III From Process - II Other Direct Material Direct Wages (8,000,000 – 500,000 Direct Expenses F-OH (7.5×80%) Abnormal Gain (balance) Per Unit = Per Unit Units 16,000 -- Amount 27,377,778 4,000,000 ---800 16,800 7,500,000 2,020,000 6,000,000 2,455,662 49,353,440 Output Normal loss (5% 16,000) Units 16,000 800 [×300] Amount 49,113,440 240,000 18,500 49,353,440 27,377,778 + 4,000,000 + 7,500,000 + 2,020,000 + 6,000,000 − 240,000 16,000 − 800 = 3,069.59 = 16,000 × 3,069.59 = 49,113,440 = 800 × 3,069.59 = 2,455,672 Page 16 of 39 جو شخص سیدھی راہ پر چلے گا اسے نا دنیا میں کوئی ڈر ہے اور نا آخرت میں کوئی غم۔ Normal Loss Account Process - I Process - II Process - III Units 2,000 1,850 800 Amount 200,000 370,000 240,000 4,650 810,000 P – I Cash (2,000–500) P – II Cash P – III Cash (800 – 500) Abnormal gain (bal.) Units 1,500 1,850 -- Amount 150,000 370,000 -- 1,300 4,650 290,000 810,000 Units 500 800 Amount 375,000 2,455,662 1,300 2,830,662 Units 650 Amount 130,000 -650 982,223 1,112,223 Abnormal Gain Account Normal Loss Account Units 1,300 Amount 290,000 1,300 2,540,662 2,830,662 P/L Gain (Balance) P-I P-III Abnormal Loss Account Process – II Units 650 Amount 1,112,223 650 1,112,223 Cash (×200) P/L (Loss) Net Gain = 1,558,439 (2,540,662 – 9822,223) A.4 (a) ABC Corporation Work in Process A/c – FIFO Units 8,000 50,000 b/d WIP Input Material Conversion cost 58,000 Amount 80,000 500,000 200,000 780,000 Output c/d WIP Units 46,000 Amount 686,224 12,000 58,000 93,780 780,000 FIFO for the period only WORKINGS: Material = 500,000 = 10.87 per unit * 800 + 38,000 + * * 7,200 *8,000 x 10%; **12,000 x 60% Conversion cost = 200,000 = 4.31 per unit * 4,800 + 38,000 + * * 3,600 *8,000 x 40%; **12,000 x 30% OR Equivalent Units: 8,000 Material 800 (10%) Conversion 4,800 (60%) Output 46,000 c/d WIP 38,000 12,000 38,000 7,200 46,000 (60%) 38,000 3,600 46,400 (30%) Per Unit: Material 500,000 = 46,000 10.87/unit Page 17 of 39 200,000 = 46,400 Conversion cost 4.31/unit 15.18/unit Calculation of Cost: Cost of output of 46,000 units: Cost of 8,000 units b/d: + 800 × 10.87 = + 4,800 × 4.31 = 80,000 8,696 20,688 109,384 + 38,000 × 15.18 Total Cost of Output 576,840 686,224 Cost of Closing WIP: [7,200 × 10.87] + [3,600 × 4.31] = 93,780 (b) Process account (Weighted average) Units 8,000 50,000 b/d WIP Input Material Conversion cost 58,000 Amount 80,000 500,000 200,000 780,000 Output c/d = 70,000 + 500,000 = 10.71 per unit 7,200 + 800 + 38,000 + 7,200 Conversion cost = 10,000 + 200,000 = 4.23 per unit 3,200 + 4,800 + 38,000 + 3,600 Material Units 46,000 Amount 687,240 12,000 58,000 92,340 780,000 OR Equivalent Units: Output c/d WIP Material 46,000 7,200 (60%) 53,200 46,000 12,000 Conversion 46,000 3,600 (40%) 49,600 Per Unit: Material 70,000 + 500,000 = 10.71/unit 53,200 = 10,000 + 200,000 = 4.23/unit 49,600 14.94/unit Conversion cost = Cost Calculation: Output = 46,000 × 14.94 = 687,240 c/d WIP = (7,200 × 10.71) + (3,600 × 4.23) = 92,340 A.5 (i) FIFO b/d Input material Conversion cost Process account Units 400 1,100 1,500 Amount 16,000 22,550 15,750 54,300 Output c/d Units 1,300 200 Amount 48,310 5,990 1,500 54,300 Page 18 of 39 Equivalent Units: Completed 1,300 Closing WIP Total during the period Cost for the period Per unit There is no might nor power except in ALLAH. Material -- 400 → 900 → 200 Conversion 200 900 200 1,100 22,550 20.5 900 150 1,250 15,750 12.6 (400 × 50%) (200 × 75%) Cost of Units Completed: Cost of opening units b/d Cost during the period (200 × 12.6) 16,000 2,520 18,520 Started & Completed in the period 900 × (20.5 + 12.6) 29,790 48,310 Total Closing WIP [200 x 20.5 + 150 x 12.6] 5,990 (ii) Weighted average: b/d Input material Conversion cost Process account Units 400 1,100 1,500 Amount 16,000 22,550 15,750 54,300 Output c/d Units 1,300 200 Amount 47,650 6,650 1,500 54,300 Equivalent Units: Completed Closing WIP Total units Total Cost Material 1,300 200 1,500 34,500 Per unit (22,550+12,000) 23.03 (15,750 4,000) + 36.65 Cost of Units Completed: 1,300 × 36.65 W-2 (200 × 75%) 13.62 Total cost per unit W-1 Conversion 1300 150 1,450 19,750 47,650 Closing WIP: Material = 200 × 23.03 = Conversion = 150 × 13.62 = 4,606 2,043 6,650 Page 19 of 39 A.6 Yahya Limited Process Account Units 16,000 110,000 b/d Input Material Labour FOH (230,000×1.2) Amount 125,600 -430,500 230,000 276,000 126,000 Units Completed Abnormal loss (bal) Normal loss (5 %) c/d 1,062,070 Units 100,000 Amount 891,256 3,000 5,000 18,000 126,000 26,622 30,000 114,192 1,062,070 Equivalent Units (FIFO): Material Conversion Cost -84,000 3,000 18,000 105,000 4,000 84,000 3,000 9,000 100,000 Completed 16,000 84,000 100,000 Abnormal loss Closing WIP Material Labour FOH = = = (430,500 – 30,000) 230,000 276,000 ÷ ÷ ÷ (10%) 105,000 100,000 100,000 = = = (25%) (50%) 3.814 2.3 2.76 8.874 Cost Calculation: Units Completed: Opening units cost Current Period Cost on Opening units: Labour (16,000 × 25% × 2.3) Overheads (16,000 × 25% × 2.76) Cost of 84,000 units (84,000 × 8.874) Rs. 125,600 Closing WIP: Material = Labour = Overhead = Rs. 68,652 20,700 24,840 114,192 9,200 11,040 745,416 891,256 (18,000 × 3.814) (9,000 × 2.3) (9,000 × 2.76) Abnormal Loss: (3,000 × 8.874) = 26,622 If Weighted Average: YAHYA LIMITED Process Account b/d Input units Material Units 16,000 110,000 Labor F-OH (230,000 × 1.2) Amount 125,600 Units completed 430,500 Normal output) 230,000 276,000 Abnormal loss (bal.) c/d 126,000 1,062,100 loss (5% of Units 100,000 Amount 890,000 5,000 30,000 3,000 26,700 18,000 126,000 114,660 1,062,100 Page 20 of 39 Say O! Muhammad (SAW)] sufficient for me is ALLAH [9:129] Equivalent Units: (Weighted Average) Completed Abnormal loss c/d WIP Cost/Unit: Material Labour FOH Material 100,000 3,000 18,000 121,000 100,000 3,000 18,000 Conversion 100,000 3,000 9,000 112,000 (64,000 + 430,500 – 30,000) = 464,500 (28,000 + 230,000) = 258,000 (33,600 + 276,000) = 309,600 = = = ÷ ÷ ÷ 121,000 112,000 112,000 = = = 3.84/unit 2.30/unit 2.76/unit 8.9/unit Cost Accounted For: Units completed = 100,000 × 8.9 = 890,000 Abnormal loss = 3,000 × 8.9 = 26,700 Closing WIP = (18,000 × 3.84) + (9,000 × 2.3) + (9,000 × 2.76) = 114,660 Process Account – Department 2 A.7 Units 5,000 70,000 b/d Department – 1 Labor F-OH 75,000 Amount 13,680* 184,870 14,200 3,450 216,200 Units 60,000 8,000 3,000 4,000 75,000 Department – 3 Completed in hand Normal loss (bal) c/d WIP Amount 180,600 24,080 -11,520 216,200 *[13,130 + 500 + 50] WORKINGS: Equivalent Units: Transferred out Completed Closing WIP Proceeding Department 60,000 8,000 4,000 72,000 60,000 8,000 4,000 Labor 60,000 8,000 2,000 70,000 F-OH 60,000 8,000 2,000 70,000 Per Unit Cost: Proceeding department = 13,130 + 184,870 72,000 = 2.75/unit Labor = 500 + 14,200 70,000 = 0.21/unit F-OH = 50 + 3,450 70,000 = 0.05/unit Total 3.01/unit Calculation of Cost: Transferred units Completed in hand Closing WIP = 60,000 × 3.01 = 8,000 × 3.01 = (4,000 × 2.75) + (2,000 × 0.21) + (20,000 × 0.05) = = = 180,600 24,080 11,520 Page 21 of 39 A.8 Process Account – Painting Department Units 2,400 11,300 b/d From Moulding Dep. (bal.) Material Labor F-OH 13,700 Amount 6,650 23,797 5,886 7,830 1,134 45,303 Transferred to Firing Normal loss Units 12,400 500 Amount 43,266 -- 800 2,038 13,700 45,303 c/d WIP WORKINGS: Equivalent Units: Transferred 2,400 12,400 10,000 c/d WIP 800 Proceeding Department -- Material Labor F-OH 600 600 600 10,000 800 10,800 10,000 200 10,800 10,000 200 10,800 10,000 200 10,800 Per Unit Calculation: Proceeding department = Material Labor F-OH Total = = = 23,797 / 10,800 5,886 7,830 1,134 ÷ ÷ ÷ 10,800 10,800 10,800 = 2.2034 = = = 0.545 0.725 0.105 3.5784 Calculation of Cost: Finished goods From Opening Units = 6,656 + 600 × 0.545 + 600 × 0.725 + 600 × 0.105 For the Period = 10,000 × 3.5784 = 7,481 = 35,784 = 43,266 = (800 × 2.2035) + (200 × 0.545) + (200 × 0.725) + (200 × 0.105) = 2,038 Closing WIP A.9 KS Limited Calculation of normal loss: 15,000 x 5% = 750 (120,000 - 17,000) x 5% = 5,150 Total normal loss (a) = 5,900 Equivalent Production Units (FIFO) Output 15,000 95,000 110,000 Abnormal loss (At end) c/d WIP 2,100 17,000 Material -95,000 2,100 17,000 114,100 Conversion 3,000 95,000 2,100 13,600 113,700 (20%) (80%) Cost / Unit: Material = 36,240,000 114,100 = 317.62 Page 22 of 39 (b) Conversion = Total Cost /unit = 14,224 + 11,379 113,700 = 225.18 = 542.80 Cost of Output 15,000 units – opening cost + 3,000 × 225.18 – cost during the period + 95,000 × 542.8 Total Cost = = = = = 7,125 676 7,801 51,566 59,367 Cost of Abnormal Loss: 2,100 × 542.8 = 1,140 Cost of Closing Stock: (17,000 × 317.62) + (13,600 × 225.18) (c) 8,462 Accounting Entries: Date 31-122014 Rs. ‘000’ 36,240 Particular WIP – A Rs. ‘000’ Material Account 36,240 WIP – A 14,224 Payroll Account 14,224 WIP – A 11,379 F-OH Account (14,224 x 80%) 31-122014 31-122014 F-OH Account 11,379 11,500 Cash/Payables COS (W - 1 ) 11,500 121 F-OH Account 121 W–I F-OH Cash Date 31-122014 31-122014 11,500 WIP COS (bal) 11,379 121 Rs. ‘000’ 59,367 Particular WIP Account – B WIP Account - A P/L (Abnormal loss) Rs. ‘000’ 59,367 1,140 WIP Account – A 1,140 Process Account (not required for additional information) b/d Material (Input) Payroll F-OH (80%) Units 15,000 120,000 135,000 • Amount 7,125* 36,240 14,224 11,379 68,968 WIP – B Normal loss Abnormal loss c/d Units 110,000 5,900 2,100 17,000 135,000 Amount 59,367 1,140 8,462 68,968 *5,000 + 2,125 = 7,125 Page 23 of 39 Same question if weighted Average Method: KS Limited Process Account Units 15,000 120,000 b/d Input units Material Labor OH (80%) Amount 7,125 36,240 14,224 11,379 68,968 135,000 Output Normal loss Abnormal loss c/d Units 110,000 5,900 2,100 Amount 59,403 -1,134 17,000 135,000 8,431 68,968 WORKINGS: Equivalent Units (Weighted Average) Output Abnormal loss (end) c/d WIP Material 110,000 2,100 17,000 129,100 110,000 21,000 17,000 Conversion 110,000 2,100 13,600 125,700 (80%) Cost / Litre: Material Conversion = = [5,000 + 36,240) [2,125 + 14,224 + 11,379) ÷ ÷ 129,100 125,700 = = Rs. 319.44 220.59 540.03 Cost Accounted For: Output Abnormal loss c/d WIP = = = 110,000 × 540.03 2,100 × 540.03 (17,000 × 319.44) + (13,600 × 220.59) = = = Rs. ’000’ 59,403 1,134 8,431 68,968 A.11 Process Account – Department 2 Units 2,000 53,000 b/d Received from dep. 1 Direct Material Direct Wages Production OHs Abnormal Gain (bal) 500 55,500 Amount 128,750 2,057,500 988,000 488,000 244,000 37,500 3,943,750 Units Amount Transferred N. loss (48,000+2,000)5% (2,500 x 15) 48,000 2,500 3,598,750 37,000 c/d 5,000 55,500 307,500 3,943,750 Equivalent Production Units: (FIFO) Transferred 48,000 Closing WIP Abnormal Gain 2,000 46,000 5,000 Previous -46,000 5,000 (500) 50,500 Material 400 (20%) 46,000 3,500 (70%) (500) 49,400 Conversion 800 (40%) 46,000 2,500 (50%) (500) 48,400 Cost/ Unit: Rs. Transferred = 2,057,500 − 37,500 50,500 Material = 988,000 49,400 = 40 = 20 Page 24 of 39 We should be Proud to be Muslim. ALHAMDULLILAH! Wages = 488,000 48,800 = 10 OH = 244,000 48,800 = 5 75 Cost to be accounted for: Output: Opening cost of 2,000 units + 400 × 20 + 800 × 10 + 800 × 5 + 46,000 × 75 c/d WIP Abnormal Gain = = = (5,000 × 40 + 3,500 × 20 + 2,500 × 10 + 2,500 × 5) 500 × 75 128,750 20,000 3,450,000 3,598,750 = = 307,500 37,500 A.12 Process Account – Department 2 Units Amount 2,000 128,750 Normal loss (2,000 x 15) 53,000 2,057,500 Transferred to Dep. III 988,000 488,000 244,000 c/d WIP 55,000 3,906,250 b/d WIP Received from dep. I Material Wages F-OH Units 2,000 48,000 Amount 30,000 3,570,950 5,000 55,000 305,175 3,906,250 Equivalent Units: (FIFO) Transferred 2,000 46,000 5,000 Closing WIP Department - I -46,000 5,000 51,000 Material 400 46,000 3,500 49,900 Labor 800 46,000 2,500 49,300 F-OH 800 46,000 2,500 49,300 Cost/ Unit: Rs. Department – I = 2,057,500 − 30,000 51,000 = 39.75 Material = 988,000 49,900 = 19.8 Labor = 488,000 49,300 = 9.9 F-OH = 244,000 49,300 = 4.95 Total 74.4 Cost Calculations: Transferred Units = 48,000 2,000 46,000 c/d WIP = 128,750 + 400 × 19.8 + 800 × 9.9 + 800 × 4.95 46,000 × 74.4 5,000 × 39.75 + 3,500 × 19.8 + 2,500 × 9.9 + 2,500 × 4.95 = 148,550 = = 3,422,400 3,570,950 = 305,175 Page 25 of 39 A.13 Process Account – Department 2 Units 2,000 53,000 b/d WIP Received from dep. I (W) Material (W) Wages F-OH 55,000 Amount 128,750 2,057,500 988,000 488,000 244,000 3,906,250 Normal loss Transferred to Dep. III c/d WIP Units 2,000 48,000 Amount 30,000 3,570,950 5,000 55,000 305,175 3,906,250 Equivalent Units: (FIFO) Transferred 2,000 46,000 5,000 Closing WIP Department – I -46,000 5,000 51,000 Material 400 (20%) 46,000 3,500 (70%) 49,900 Labor 800 (40%) 46,000 2,500 (50%) 49,300 F-OH 800 (40%) 46,000 2,500 (50%) 49,300 Cost/ Unit: Rs. Department – I = 2,057,500 − 30,000 51,000 = 39.75 Material = 988,000 49,900 = 19.8 Labor = 488,000 49,300 = 9.9 F-OH = 244,000 49,300 = 4.95 Total 74.4 Cost Calculations: Transferred Units = 48,000 2,000 46,000 c/d WIP = 128,750 + 400 × 19.8 + 800 × 9.9 + 800 × 4.95 46,000 × 74.4 5,000 × 39.75 + 3,500 × 19.8 + 2,500 × 9.9 + 2,500 × 4.95 = 148,550 = = 3,422,400 3,570,950 = 305,175 Page 26 of 39 Extra practice questions تہجد کا وقت روٹھے رب کو منانے کا وقت ہے ۔ Process Costing Test: Question 1 Quality Chemicals (QC) produces one of its products through two processes A and B. Following information has been extracted from the records of process A for the month of January 2016. Quantity Units Opening work in process Material Conversion ------ Rs. In ‘000’ ------ 5,000 2,713 1,499 Input during the month 20,000 10,000 5,760 Transferred to process B 18,000 - - Closing work in process 6,000 - - Additional information: (i) Materials are introduced at the beginning of the process. In respect of conversion, opening and closing work in process inventories were 40% and 60% complete, respectively. (ii) Inspection is performed when the units are 50% complete. Expected rejection is estimated at 5% of the inspected units. The rejected units are not processed further and sold at Rs. 100 per unit. (iii) QC uses ‘weighted average method’ for inventory valuation. Required: (a) Compute equivalent production units and cost per unit. (05) (b) Prepare journal entries to record the above transactions. (06) Question 2 Ravi Limited (RL) is engaged in production of industrial goods. It receives orders from steel manufactures and follows job order costing. The following information pertains to an order received on 1 December 2016 for 6,000 units of a product: (i) Production details for the month of December 2016: Units (ii) Produced and transferred to finished goods 3,200 Delivered to the buyer from the finished goods 3,000 Units rejected during inspection 120 Closing work in process (100% material and 80% conversion) 680 Actual expenses for the month of December 2016: Rupees Direct material 1,140,000 Direct labour (6,320 hours) 948,000 Factory overheads 800,000 Additional information: • Factory overheads are applied at Rs. 120 per hour. Under/over applied factory overheads are charged to profit and loss account. • Units completed are inspected and transferred to finished goods. Normal rejection is estimated at 10% of the units transferred to finished goods. The rejected units are sold as scrap at Rs. 150 per unit. • RL uses weighted average method for inventory valuation. Required: (a) (b) Prepare work in process account for the month of December 2016. Prepare accounting entries to record: • Over/under applied overheads • Production losses and gains (08) (05) Page 27 of 39 Question 2A Beta Enterprises (BE) produces a chemical that requires two separate processes for its completion. Following information pertains to process II for the month of August 2016: Rs. In ‘000’ Kg Opening work in process (85% to conversion) 5,000 2,000 Received from process I 30,000 18,000 Material added in process II 15,000 10,000 - 11,000 Costs for the month: Conversion cost incurred in process II Finished goods transferred to warehouse 40,000 Closing work in process (60% to conversion) 4,000 In process II, material is added at start of the process and conversion costs are incurred evenly throughout the process. Process losses are determined on inspection which is carried out on 80% completion of the process. Process loss is estimated at 10% of the inspected quantity and is sold for Rs. 100 per kg. BE uses FIFO method for inventory valuation. Required: (a) Prepare a statement of equivalent production units. (b) Compute cost of: (c) (04) (i) finished goods (ii) closing WIP (iii) abnormal loss/gain (09) Prepare accounting entries to record production gain/loss for the month. (03) Q.3 A company manufactures various lines of bicycles. The company uses a process cost system using the weighted average method to determine unit cost. Bicycle parts are manufactured in the Molding Department; the parts are consolidated into a single bicycle unit in the Molding Department and transferred to the Assembly Department, where they are assembled. After assembly, the bicycles are sent to the Packing Department. Cost per unit data for the standard model has been completed through the Molding Department. Annual cost and production figures for the Assembly department are given below: • Defective bicycles are identified at an inspection point when the assembly labour process is 70% complete; all assembly materials have been added prior to this point of the process. The normal rejection % for defective bicycle is 5% of the bicycles reaching the inspection point. Any defective bicycles above the normal rejection are considered as abnormal spoilage. All defective bicycles are removed from the production process and disposed off with zero disposal value. • Assembly Department Cost Data T. in from Molding Prior Period Costs Current Period Costs Total Costs • Rs. 82,200 1,237,800 1,320,000 Assembly Materials Rs. 6,660 96,840 103,500 Assembly Conversion Cost Rs. 11,930 236,590 248,520 Total Cost Rs. 100,790 1,571,230 1,672,020 Assembly Department Production Data Bicycles Beginning Inventory T. in from molding dep. During the year T. out to packing dep. during the year Ending Inventory 3,000 45,000 40,000 4,000 T. in Cost % 100 100 100 100 Assembly Materials % 100% 100% 50% Assembly Conversion Costs % 80% 100% 20% Required: Process Account showing necessary computation, relating to assembly department. Page 28 of 39 یا ہللا اپنے سوا کسی کا محتاج نا کرنا ۔ Q.4 The following information is obtained in respect of process II for the month of July. Opening WIP Stage of Completion of opening WIP: Material 70% Labor 60% Overheads 60% Transfer from process – I Transfer to process – III During the period, following amounts were uncured: Direct Material Direct Labor Production Overheads Closing WIP Stage of Completion of closing WIP: Material 60% Labor 40% Overheads 40% Units 1,600 Rs. 276,000 10,200 9,200 510,000 224,000 657,000 876,000 1,800 Normal loss is 1,000 units. Units lost realized Rs. 50/unit. Required: (i) Process Account II (Using FIFO) (ii) Abnormal Gain Account (iii) Normal Loss Account Page 29 of 39 Answer 1 Process Account Rs. ‘000’ Units b/d Amount 5,000 Input Units 4,212 (2,713+1,499) 20,000 Material Output Amount 18,000 15,660 N.Loss (5,000+20,000) × 5% 1,250 125 (1,250 x 100) c/d 6,000 4,404 25,250 20,189 10,000 Conversion 5,760 Ab. Gain (balance) 250 217 25,250 20,189 Equivalent Units: Material Conversion Output 18,000 18,000 18,000 c/d WIP 6,000 6,.000 3,600 (60%) 250 (250) (250) 23,750 21,350 Ab. Gain Per Unit: Material = 2,713 + 10,000 − 125 23,750 = 530 Conversion = 1,499 + 5,760 21,350 = 340 870 Cost Allocation: Output = 18,000 × 870 = 15,660,000 c/d WIP = 6,000 × 530 + 3,600 × 340 = 4,404,000 Ab. Gain = 250 × 870 = 217,500 Answer 2 Ravi Limited Work in process for the month of December, 2016 Rs. ‘000’ Units b/d Direct material (bal.) Amount -- -- 4,000 1,140,000 Direct labour 948,000 F-OH (6,320 × 120) 758,400 Ab. Gain 200 155,646 4,200 3,002,046 Units Finished goods Amount 3,200 2,490,336 N. Loss (3,200 × 10%) 320 48,000 (320x150) c/d WIP 680 463,714 4,200 3,002,050 Page 30 of 39 Faith is trusting ALLAH even when you do not understand his plan. Equivalent Units: Material Output 3,200 c/d WIP Ab. Gain Conversion 3,200 3,200 680 680 544 (80%) (200) (200) (200) 3,680 3,544 Cost Per Unit: Material = 1,140,000 − 48,000 3,680 = 296.74 Conversion = 948,000 + 758,400 3,544 = 481.49 Total 778.23 Cost Allocation: Output = 3,200 × 778.23 = 2,490,336 Closing WIP = 680 × 296.74 + 544 × 481.49 = 463,714 Ab. Gain = 200 × 778.23 = 155,646 Accounting Entries: (i) F-OH (ii) WIP (iii) PL 800,000 Cash 800,000 758,400 F-OH (iv) (v) (vi) (vii) (viii) 758,400 41,600 F-OH WIP Account Ab. Gain Normal loss WIP Account Cash N. Loss Ab. Gain N. Loss Ab. Gain P/L 41,600 155,646 155,646 48,000 48,000 18,000 18,000 30,000 30,000 125,646 125,646 Workings: F-OH Account 800,000 WIP PL Cash 758,400 41,600 Normal Loss WIP 320 48,000 Cash Ab. Gain 120 200 18,000 30,000 WIP 200 155,646 Abnormal Gain Normal Loss PL 200 30,000 125,646 Page 31 of 39 Answer 2A Process Account – II Units b/d WIP Amount Units 5,000 1,000,000 Process I 30,000 18,000,000 Material 15,000 10,000,000 Conversion Output 11,000,000 50,000 Amount 40,000 35,524,118 Normal loss (working) 4,100 410,000 Abnormal loss (Bal.) 1,900 1,703,221 c/d WIP 4,000 3,363,896 50,000 41,001,235 41,000,000 Calculation of Normal Loss: Opening WIP 5,000 Input (30 + 15) 45,000 Closing WIP (4,000) Inspections stage 100% M : 60% Conversion (will be tested) 100% M ; 80% Conversion. 41,000 (a) 100% M ; 85% Conversion (Already tested) x 10% = 4,100 Equivalent Production Units: (FIFO) Process I Output 40,000 Material Conversion 5,000 -- -- 750(15%) 35,000 35,000 35,000 35,000 Ab. Loss 1,900 1,900 1,900 1,520 (80%) c/d WIP 4,000 4,000 4,000 2,400 (60%) 40,900 40,900 39,670 Per Unit: Process – I = Material = 10,000,000 = 244.50 40,900 Conversion = (b) 18,000,000 − 410,000 = 430.10 40,900 11,000,000 = 277.29 39,670 Cost Allocation: Output = 5,000 units from Opening + 750 × 277.29 = + 35,000 × 951.89 = 40,000 units 2,000,000 307,968 2,207,968 33,316,150 35,524,118 Ab. Loss: 1,900 × 430.1 + 1,900 × 244.5 + 1,520 × 277.29 1,703,220 c/d WIP: 4,000 × 430.1 + 4,000 × 244.5 + 2,400 × 277.29 3,419,354 Page 32 of 39 ALWAYS REMEMBER, Allah is watching us anytime, anywhere. (c) (i) Abnormal loss 1,703,220 Process Account (ii) 1,703,220 Cash/Receivable (1,900 × 100) 190,000 Abnormal loss (iii) 190,000 Normal loss 410,000 Process Account (iv) 410,000 Cash/receivables 410,000 Normal Loss 410,000 A.3 Process Account b/d From molding Material Conversion Units 3,000 Amount 100,790** 45,000 1,237,800 96,840 236,590 48,000 Output dept.) (to packing *Normal loss (working) Abnormal loss (bal.) c/d 1,672,020 Units 40,000 Amount 1,478,800 2,050 1,950 4,000 48,000 -68,646 124,332 1,672,020 **[82,200 + 6,660 + 11,930] *Working of Normal Loss Units: Opening Units = 3,000 Input Units Less: c/d WIP = = Units Inspected × 5% 45,000 (4,000) (should have already inspected at 70% stage in previous period) (should not have been yet inspected in this department because they are at less than 70% stage) 41,000 2,050 Equivalent Units: (Weighted Average) Output Abnormal loss Closing WIP 40,000 1,950 4,000 Previous 40,000 1,950 4,000 45,950 Material 40,000 1,950 (100%) (50%) 2,000 43,950 Conversion 40,000 1,365 (70%) 800 (20%) 42,165 Cost/ Unit: Rs. Previous department = 82,200 + 1,237,800 45,950 = 28.73/unit Material = 6,660 + 96,840 43,950 = 2.35/unit Conversion = 11,930 + 236,590 42,165 = 5.89/unit 36.97/unit Calculation of Cost: Output: Abnormal loss: Closing WIP: [40,000 × 36.97] [1,950 × 28.73 + 1,950 × 2.35 + 1,365 × 5.89] [4,000 × 28.73 + 2,000 × 2.35 + 800 × 5.89] = = = Rs. 1,478,800 68,646 124,332 1,671,778 Page 33 of 39 If FIFO is used: Process A/C Amount 100,790 Packing (Output) 1,237,800 96,840 Normal Loss 236,590 Abnormal Loss c/d 1,672,020 Units 3,000 45,000 b/d From Molding Material Conversion 48,000 Units 40,000 Amount 1,478,170 2,050 1,950 4,000 48,000 68,923 124,760 1,671,,853 Equivalent Units Previous department 3,000 Output 40,000 Abnormal Loss 37,000 1,950 c/d WIP 4,000 Per Unit: Previous = 1,237,800 42,950 = 28.82 Material = 96,840 40,950 = 2.36 Conversion = 236,590 39,765 = 5.95 Material Conversion 37,000 37,000 600 (20%) 37,000 1,950 1,950 1,365(70%) 4,000 42,950 2,000 40,950 800(20%) 39,765 Cost Allocation Output =40,000 units 3,000 100,790 +600x5.95 3,570 104,360 37,000x37.13 1,373,810 1,478,170 Ab.Loss: 1,950x28.82+ 1,950x2.36+ 1365x5.95 68,923 c/d WIP 4,000x28.82+ 2,000x2.36+ 800x5.95 124,760 37.13 A.4 Process Account II b/d From Process I Material Labor F-OH Abnormal Gain Units 1,600 10,200 200 12,000 Amount 276,000 510,000 224,000 657,000 876,000 50,000 2,593,000 Units Process III Normal loss (Given) (1,000 x 50) c/d Amount 9,200 1,000 2,300,000 50,000 1,800 12,000 243,000 2,593,000 WORKINGS: Equivalent Units: (FIFO) Transferred 9,200 Closing WIP Abnormal Gain 1,800 (200) 1,600 7,600 Previous -7,600 1,800 (200) 9,200 Material 480 7,600 1,080 (200) 8,900 Labor 640 7,600 720 (200) 8,760 FOH 640 7,600 720 (200) 8,760 Page 34 of 39 جب دعا سے بھی بات نا بنے تو فیصلہ ہللا پر چھوڈ دو ہللا تعالی اپنے بندوں کے حق میں بہتر فیصلہ کرنے واال ہے۔ Cost/ Unit: Previous department Material Labor F-OH = = = = (510,000 – 50,000) ÷ 9,200 (224,000 ÷ 8,960) (657,000 ÷ 8,760) (876,000 ÷ 8,760) Rs. 50 25 75 100 250 = = = = Cost Accounted For: Output to process II: Opening cost on 1,600 units + 480 × 25 + 640 × 75 + 640 × 100 + 7,600 × 250 Closing WIP Abnormal Gain = = = 1,000 400,000 1,900,000 (1,800 × 50 + 1,080 × 25 + 720 × 75 + 720 × 100) (200 × 250) Normal loss account PII 276,000 124,000 50,000 Cash 800 Ab gain 200 2,300,000 = = 243,000 50,000 Abnormal loss account 40,000 10,000 N loss P/L(bal) 200 10,000 40,000 PII 200 50,000 Page 35 of 39 ICAP QUESTION BANK PROCESS COSTING 7.1 PROCESS COSTING: THE BASIC RULES The following examples take you through the basic rules for process costing. Required For each of the following examples, calculate: (a) (b) the cost of completed output from the process, and if there is any, the cost of any abnormal loss or the value of any abnormal gain Example 1 1,500 litres of a liquid were input to a process at a cost of Rs.7,200. Normal loss is 20% of the input quantity. Actual loss was equal to the normal loss. Example 2 1,500 litres of liquid were input to a process at a cost of Rs.7,200. A normal loss of 20% of the input is expected. The actual output for the period was only 1,100 litres. Example 3 1,500 litres of liquid were input to a process at a cost of Rs.7,200. A normal loss of 20% of the input is expected. Loss is sold as scrap, for a net sales price of Rs.0.40 per litre. The actual output from the process was 1,200 litres. Example 4 1,500 litres of liquid were input to a process at a cost of Rs.7,200. The output from the process was 1,100 litres. Normal loss is 20% of the input quantity. Any lost units have a scrap value of Rs.0.40 per litre. Example 5 1,500 litres of liquid were input to a process at a cost of Rs.7,200. Normal loss is 20% of the input quantity but the actual output for the period was 1,250 litres. Loss has no scrap value. Example 6 1,500 litres of liquid were input to a process at a cost of Rs.7,200. The output from the process was 1,250 units. Normal loss is 20% of the input quantity. Any lost units have a scrap value of Rs.0.40 per litre. 7.2 HORNBILL LIMITED Hornbill Limited (HL) produces certain chemicals for textile industry. The company has three production departments. All materials are introduced at the beginning of the process in DepartmentA and subsequently transferred to Department-B. Any loss in Department-B is considered as a normal loss. The following information has been extracted from the records of HL for Department- B for the month of August 20X3: Opening work in process (Litres) Closing work in process (Litres) Units transferred from Department-A (Litres) Units transferred to Department-C (Litres) Labour (Rupees) Factory overhead (Rupees) Department B Nil 10,500 55,000 39,500 27,520 15,480 Materials from Department-A were transferred at the cost of Rs. 1.80 per litre. The degree of completion of work in process in terms of costs originating in Department-B was as follows: WIP 50% units 20% units 30% units Completion % 40% 30% 24.5% Page 36 of 39 Do not go near Adultery. Indeed it is ever an immorality and is evil as a way [17:32] Required Prepare the following for department B for the month: a) A statement of equivalent units. b) A statement showing cost per equivalent unit. c) A statement showing the evaluation of output. d) A process account. 7.3 (15) FOWL LIMITED Fowl Limited (FL) manufactures two joint products X and Y from a single production process. Raw material Benz is added at the beginning of the process. Inspection is performed when the units are 50% complete. Expected loss from rejection is estimated at 10% of the tested units. Following details are available for the month of May 20X3: Units Opening work in process 15,000 Material (Rs.) Conversion cost (Rs.) 90,000 25,000 547,125 228,875 Transferred to finished goods: − Product- X 50,000 − Product- Y 25,000 Loss due to rejection 12,500 - - Closing work in process 10,000 - - Additional information: (i) (ii) (iii) (iv) Opening and closing work in process are 75% complete. The normal loss is sold as scrap at the rate of Rs. 1.50 per unit. Production costs are allocated to joint products on the basis of weight of output. The company uses weighted average method for inventory valuation. Prepare the following for department for the month: a) b) c) d) A statement of equivalent units. A statement showing cost per equivalent unit. A statement showing the evaluation of output. A process account. (15) Page 37 of 39 Solution: Example 1 Input Normal loss (20%) Expected output litres 1,500 300 1,200 Cost per unit of expected output = Rs.7,200/1,200 litres = Rs.6 per litre. Actual output = 1,200 litres. Cost of actual output = 1,200 litres × Rs.6 = Rs.7,200. There is no abnormal loss or abnormal gain. Example 2 Input Normal loss (20%) Expected output Actual output Abnormal loss litres 1,500 300 1,200 1,100 100 Cost per unit = same as in Example 1, Rs.6 per litre. Cost of actual output = 1,100 litres × Rs.6 = Rs.6,600. Cost of abnormal loss = 100 litres × Rs.6 = Rs.600. Example 3 Input cost Scrap value of normal loss (300 × Rs.0.40) Net cost of the process Rs. 7,200 120 7,080 Cost per unit of expected output = Rs.7,080/1,200 litres = Rs.5.90 per litre. Actual output = 1,200 litres. Cost of actual output= 1,200 litres × Rs.5.90 = Rs.7,080. There is no abnormal loss or abnormal gain. Example 4 Cost per unit = same as in Example 3, Rs.5.90 per litre. Cost of actual output = 1,100 litres × Rs.5.90 = Rs.6,490. Cost of abnormal loss = 100 litres × Rs.5.90 = Rs.590. This cost of abnormal loss is the amount recorded in the process account. Page 38 of 39 The net cost of abnormal loss is reduced (in the abnormal loss account) by the scrap value of the lost units. Cost of abnormal loss in the process account Scrap value of abnormal loss (100 × Rs.0.40) Net cost of abnormal loss (= expense in the income statement) Rs. 590 (40) 550 Example 5 Input Normal loss (20%) Expected output Actual output Abnormal gain litres 1,500 300 1,200 1,250 50 Cost per unit = same as in Example 1, Rs.6 per litre. Cost of actual output = 1,250 litres × Rs.6 = Rs.7,500. Value of abnormal gain = 50 litres × Rs.6 = Rs.300 (= debit entry in the process account) Example 6 Input Normal loss (20%) Expected output Actual output Abnormal gain litres 1,500 300 1,200 1,250 50 Cost per unit = same as in Example 3, Rs.5.90 per litre. Cost of actual output = 1,250 litres × Rs.5.90 = Rs.7,375. Value of abnormal gain = 50 litres × Rs.5.90 = Rs.295. This value of abnormal gain is the amount recorded in the process account (as a debit entry). The value cost of abnormal gain is reduced (in the abnormal gain account) by the scrap value of the units that have not been lost. Value of abnormal gain in the process account Scrap value forgone: (50 × Rs.0.40) Net value of abnormal gain (= income in the income statement) Rs. 295 (20) 275 Page 39 of 39 The worst of our faults is our interest in the faults of others Variance analysis Fixed Budget: The original budget prepared at the beginning of the period is known as fixed budget. A fixed budget is a budget for a specific volume of output and sales activity, and it is the “master plan” for the financial year that the company tries to achieve. For example: A company has budgeted to make and sell 1000 units in January. Selling price/unit is budgeted at Rs 15. Budget prepared for January is as follows: Sales (1000 x 15) 15,000 Cost of Sales Material (1,000 x 2kg @ 3/kg) 6,000 Labor (1,000 x 1hr @ 2.4/hr) 2,400 Variable overheads (1,000 x 1hr @ 0.96/hr) 960 Fixed overheads (1,000 x 2.4/unit) 2,400 (11,760) Gross Profit 3,240 Absorption rate = Budgeted fixed overheads = 2,400 = 2.4/unit Budgeted units 1,000 One of the main purposes of budgeting is to control costs by comparing budgets with actual results. Actual results: (At the end of January) Suppose actual units produced and sold are 900. Sales (900 x 16) 14,400 Cost of Sales Material (900 x 1.8kg @ 3.5/kg) 5,670 Labor (900 x 1.2hr @ 2/hr) 2,160 Variable overheads (900 x 1.2hr @ 1/hr) 1,080 Fixed overheads Actual 2,500 (11,410) Gross Profit 2,990 Sales = Actual quantity sold x Actual Rate = AQS x AR Material = Actual quantity used x Actual Rate = AQU x AR Labor = Actual hour worked x Actual Rate = AHW x AR Variable overhead = Actual hour worked x Actual Rate = AHW x AR Fixed overheads = Actual Page 1 of 78 Variances cannot be calculated by comparing actual results to the fixed budget directly because the figures relates to different levels of activity. Therefore, a second budget is drawn up at the end of the period (for comparison) called as flexed budget. It is a budget based on actual level of activity using budgeted revenue/unit and Standard cost/unit. For example flexed budget at 900 units level will be as follows: Sales (900 x 15) 13,500 Cost of Sales Material (900 x 2kg @ 3/kg) 5,400 Labor (900 x 1hr @ 2.4/hr) 2,160 Variable overheads (900 x 1hr @ 0.96/hr) 864 Fixed overheads (900 x 2.4) 2,160 (10,584) Gross Profit 2,916 Sales = Actual quantity sold x Standard Rate = AQS x SR Material = Standard quantity used for actual production x Standard Rate = SQU x SR Labor = Standard hour worked for actual production x Standard Rate = SHW x SR Variable overhead = Standard hour worked for actual production x Standard Rate = SHW x SR Fixed overheads = Actual Production x Standard Rate Comparison of Actual Results with Flexed Budget: Flexed Actual Units Produced/sold 900 900 Sales 13,500 14,400 Cost of Sales Material 5,400 5,670 Labor 2,160 2,160 Variable overheads 864 1,080 Fixed overheads 2,160 2,500 (10,584) (11,410) Gross Profit 2,916 2,990 Variance 900 F 270 A 216 A 340 A 74 F Page 2 of 78 Every act of goodness is (considered as) SADQAH (charity) [HADITH]. Subdivision of variances: Material SQU for AP x SR =900x2x3 =5,400 AQU for AP x AR =900 x 1.8 x 3.5/kg =5,670 AQU for AP x SR =900x1.8x3 =4,860 Std. Cost Total material Variance Total Material Variance Actual Cost (SQU for AP x SR) (AQU for AP x AR) 900 x 2 x 3 5,400 900 x 1.8 x 3.5 5,670 270A = (SQU - AQU) x SR [(900 x 2) – (900x1.8)]x3 = 540F Material Usage variance (SR – AR) AQU for AP (3 – 3.5) x (900 x 1.2) 180A Material Price Variance Page 3 of 78 Labor Variance SHW for AP x SR =900x1x2.4 =2,160 AHW for AP x AR =900x1.2x2 =2,160 AHW for AP x SR =900x1.2x2.4 =2,592 Std. Cost Total Labor Variance Actual Cost (SHW for AP x SR) (900 x 1 x 2.4) - (AHW for AP x AR) (900 x 1.2 x2) NIL = (SHW - AHW) x SR = (900x1) – (900x1.2) x2.4 =432A Labor efficiency variance (SR – AR) AHW for AP = (2.4 – 2) x (900x1.2) =432F Labor Rate variance Total Variable OH Variance Std. Cost Actual Cost Total variable OH Variance (SHW for AP x SR) - (AHW for AP x AR) (900 x 1 x 0.96) = 864 - (900 x 1.2 x1) 1080 216A Variable OH Efficiency variance = (SHW - AHW) x SR = (900 - 1080) x0.96 =172.8 A Variable OH Expenditure/ spending variable (SR – AR) AHW for AP = (0.96 – 1) x (900x1.2) =43.2 A Page 4 of 78 بہت جلد قبول ہونے والی دعا یہ ہے کہ انسان کسی غیر موجود کے لیے غائبانہ دعا کرے Q. 1 EPSN enterprises manufactures a food product, Details of which are as under: Standard cost per unit Materials 60 Kgs. @ Rs.48 per kg Labor 480 Hours @ Rs.8 per hour Actual cost for the month: Material 5,900 Kgs. @ Rs.50 per kg Labor 47,500 hours @ Rs.9 per hour Actual production 100 units Required: (a) Compute the material and labor cost variances. (b) Reconcile the standard and the actual cost of material and labor. Total fixed overheads variance: Actual/Applied Actual overheads Actual production x SR 900 x 2.4 = 2,160 2,500 340A Under absorbed is adverse variance because actual production is less or actual expense is more. Over absorbed is favorable variance because actual production is more or actual expense is less. For example: let assume: = Budgeted fixed overheads / budgeted production = 100,000 / 1,000 = 100 / unit (fixed overheads absorption rate) (a) Suppose actual production is 900 x 100 = 90,000 (applied) and if actual expenditure is still 100,000 (equal to budgeted) then difference is due to production. (b) Suppose actual production is 1,000 (equal to budgeted) x 100 = 100,000 (applied) and if actual expenditure is 120,000 (not equal to budgeted) then difference is due to expenditure. Subdivision of Total Fixed OH Variance Actual overheads Actual production x SR 900 x 2.4 = 2,160 2,500 100 A Budgeted overheads 1,000 x 2.4 =2,400 240 A Page 5 of 78 Fixed overheads expenditure variance Actual overheads Budgeted overheads (1,000 x 2.4) 2,500 2,400 100 A How much expense was expected and how much is actually incurred. If actual fixed overheads are more; then adverse otherwise favorable. Q.2 Fixed overheads volume variance Budgeted overheads (1,000 x 2.4) Actual production x SR (900 x 2.4) 2,400 2,160 240 A It measures the difference in actual production and budgeted production. If actual production is more; then favorable otherwise adverse. M/s Gamma & Sons produces only one product by the name ‘'Gamma" and the standard' manufacturing cost of the product is as under: Direct material (4kg @ Rs.3 per kg) 12 Direct labor (5 hours @ Rs.4 per hour) 20 Variable Overhead 5 Fixed Overhead 15 Total standard per unit cost 52 The budgeted quantity to be produced is 10,000 units and actual production was 9,500 units. The actual consumption and cost during the period was as under: Rs. Direct material cost (37,000 kg) 120,000 Direct labor (49,000 hours) 200,000 Variable Overheads 47,000 Fixed Overheads 145,000 512,000 There was no stock of work in process or finished goods at the beginning or end of the period. Required: You are required to calculate the relevant cost variances. Page 6 of 78 O ALLAH I Seek refuge in from Evil diseases. Subdivision of Fixed OH volume variance Data from M/S Gamma & Sons Fixed OH Volume variance Budgeted FOH Budgeted prod x S.R = 10,000 x 15 = 150,000 Applied FOH Actual prod x SR = 9,500 x 15 = 142,500 7,500 A Because of decrease in actual units The above variance can also be calculated in hours for more detailed analysis as follows: Budgeted capacity hrs x SR = 10,000 x 5 x 3 = 150,000 Std. hrs for AP x SR = 9,500 x 5 x 3 = 142,500 7500A Actual Consumed hrs for AP x SR = 49,000 x 3 = 147,000 Fixed overheads Capacity Variance Budgeted capacity hrs x S.R Actual Hrs worked (Consumed) x S.R How much capacity in terms of hours should be used (50,000) and how much capacity has actually been used (49,000) If actual capacity in term of hours is utilized more; It is favorable otherwise adverse Fixed overheads Efficiency variance Actual hrs worked (consumed) x S.R Std. hrs for A.P x S.R How much hours should be utilized for actual production (i.e 47,500) and how much hours have actually been consumed (i.e 49,000) If actual consumed hrs are more than adverse; otherwise favorable. Page 7 of 78 Q.3 Brain Ltd produces and sells one product only, the Blob, the standard cost for one unit being as follows: Rs. Direct material A (10 kilograms at Rs 20 per kg) Direct 200 material B (5 liters at Rs 6 per liter) 30 Direct wages (5 hours at Rs 6 per hour) 30 Fixed production overhead (5 hours at Rs 10 per hour) 50 Total standard cost 310 The fixed overhead included in the standard cost is based on an expected monthly output of 900 units. Fixed production overhead is absorbed on the basis of direct labor hours. During April, the actual results were as follows: Production 800 units Material A 7,800 kg used, costing Rs.159,900 Material B 4,300 liters used, costing Rs.23,650 Direct wages 4,200 hours worked for Rs.24,150 Fixed production overhead Rs.47,000 Required: a) Calculate price and usage variances for each material. b) Calculate labor rate and efficiency variances. c) Calculate fixed production overhead expenditure and volume variances and then subdivide the volume variance. Page 8 of 78 Do not carry the anxiety for the future because it is in the hands of Allah. IDLE TIME VARIANCE Generally Actual Hours Worked = Actual Hours Paid but if there is idle time (time when the employees are being paid but there is no work to do, e.g there is no light or shortage of orders for production). In such a case Actual Hours Paid may be more than Actual Hours Worked. Example: Idle Time Variance: Std Labour Cost / unit = (4 hrs × 500/hr) Actual production = 1000 units Labour hours paid for = 4,200 hours at a cost of = 2,000 / unit = Rs. 2,121,000 Labour hours worked = 4,100 hours. Total Labour Variance = (SHW for A.P × S.R) – (AHP × A.R) 2,121,000 = (1,000 × 4 × 500) – 4,200 4,200 = 2,000,000 – 2,121,000 = 121,000 A (SR – A.R) × AHP (SHW – AHP) × S.R 2,121,000 500 × 4,200 4,200 (1,000 × 4 – 4,200) × 500 21,000 A 100,000 A Idle Time variance (AHP – AHW) × S.R (4,200 – 4,100) × 500 50,000 A Efficiency variance (SHW – AHW) × S.R (1,000 × 4 – 4,100) × 500 50,000 A • Idle hours are not considered while calculating variable overheads variances because it is usually assumed that variable overheads are incurred during actual working hours and are not incurred during idle time (e.g if machine is not running then power is not consumed. This mans if labour is paid for 820 hours but only worked for 760 hours, use actual hours worked (means without idle time) for variable overhead variances. • Same rule is for fixed overhead variances. Summary of Formulas of Labour Variances (If there is any idle time variance as well) Total Labour Variance (SHW for A.P – S.R) – (AHP × A.R) Rate (SR – A.R) × AHP *Efficiency (SHW – AHP) × S.R Idle Time (AHP – AHW) × S.R Efficiency (SHW – AHW) × S.R *If there is idle time then break-up of efficiency variance is calculated. Page 9 of 78 SALES VARIANCE [there is no concept of calculating total sales variances] These variances are calculated on the basis of finished goods units. Sales Volume variance / sales volume profit variance (Budgeted units sold – Actual Units sold) × Std. Profit / unit It measures the increase / decrease in expected profit as a result of sales volume being higher or lower than budgeted. Sales Price Variance [BR – AR] × Actual units sold It measures the effect on expected profit of a selling price different to budgeted selling price. Example: A Company has the following budgeted and actual figures: Sales Units Selling Price / Unit Budget 600 30 Actual 620 29 Standard cost of production = 28 / unit. Required: Calculate sale variances. (a) Sales Volume Variance: (600 – 620) × 2* = 40 F *(30 – 28) (b) Sales Price Variance: (30 – 29) × 620 = 620 A Page 10 of 78 O Allah, thank you for choosing me to be a Muslim. Operating statement: it is a statement prepared for the management which compares actual costs and revenues with the budgeted figures and shows variances. It reconciles the actual profits with the budgeted profits. ABC limited At the end A. ABC LIMITED: Statement Reconciling Budgeted Profit with Actual Profit Budgeted Profit (500,000 × 215*) Sales Price Variance Sales Profit Volume Variance Actual Sales Minus Std. Cost of Sales Rs. 107,500,000 7,000,000 (4,300,000) 110,200,000 Cost Variances: Material Price Variance Material Usage Variance Labour Rate Variance Labour Efficiency Variance Variable OH Expenditure Variance Variable OH Efficiency Variance Fixed OH Expenditure Variance Fixed OH Volume Variance Actual Profit Rs. (7,500,000) 12,500,000 (6,000,000) (3,000,000) (1,250,000) (750,000) (100,000) (200,000) 103,900,000 (Note) F A A F A A A A A A *[600 – 125 – 200 – 50 – 10] Note: Sales Less: Direct Material Direct Labour Variable Ohs Fixed Ohs Actual Profit (a) Rs. 295,000,000 (55,000,000) (105,000,000) (26,000,000) (5,100,000) Rs. 191,100,000 103,900,000 Sales Price Variance [BR – AR] × Actual Units Sold 295,000,000 600 − 480,000 × 480,000 = 7,000,000 F (b) Sales Volume Variance [Budgeted Sales – Actual Sales] × Std. Profit / Unit [500,000 – 480,000] × 215 = 4,300,000 A (c) Material Price Variance 55,000,000 [SR – AR] × AQP* 50 − × 950,000 950,000 = 7,500,000 A *(here purchased and consumed is same as no opening & closing inventory) (d) Material Usage Variance [SQU for Actual Production – Actual Quantity Used] × S.R [(480,000 × 2.5) – 950,000] × 50 = 12,500,000 F Page 11 of 78 (e) Labour Rate Variance [SR – AR] × AHW 105,000,000 = 100 − × 990,000 990,000 = 6,000,000 A (f) Labour Efficiency Variance [SHW for Actual Production – AHW] × S.R [(480,000 × 2) – 990,000] × 100 = 3,000,000 A (g) variable overheads expenditure Variance [SR – AR] × AHW 26,000,000 = 25 − × 990,000 990,000 = 1,250,000 A (h) Variable OH Efficiency Variance [SHW for Actual Production – AHW] × S.R [(480,000 × 2) – 990,000] × 25 = 750,000 A (i) Fixed OH Expenditure Variance Budgeted Fixed OH – Actual Fixed OH (500,000 × 10) – 5,100,000 = 100,000 A (j) Fixed OH Volume Variance [Budgeted Fixed OH – Actual Production × S.R] (500,000 × 10) – (480,000 × 10) = 200,000 A Page 12 of 78 اے ہللا ہم سب کو جنت الفردوس میں جگہ عطا فرما If break-up of (j) is to be calculated: Fixed Volume Variance Capacity Variance Budgeted Capacity hrs × S.R = 500,000 × 2 × 5 Actual Consumed hrs. × S.R = 990,000 × 5 5,000,000 4,950,000 Efficiency Variance Actual consumed hrs × S.R = 990,000 × 5 Std. hrs for Actual Production × S.R = 480,000×2×5 4,950,000 4,800,000 50,000 A 150,000 A [not required for additional information] If variable overheads and fixed overheads are to be calculated combined (Rs. 000) Total Factory OH Variance (V – OH + F – OH) Actual Factory-OH (26,000 + 5,100) = Applied Factory-OH(Actual Production × = S.R ) (480,000 × 60*) 31,100 28,800 2,300 A *(50 + 10) Expenditure Actual factory OHs 31,100 Less: V-OH Efficiency (SHW for A.P – AHW) × S.R (480,000 × 2 - 990,000) × 25 = 750 A Total Std. Cost of F-OH AHW × S.R (990,000 × 25) Budgeted Prod. x S.R (500,000 × 10) Volume Budgeted Fixed-OH (500,000 × 10) = Actual production x SR (480,000 x 10) 5,000 4,800 200 A 24,750 5,000 29,750 1,350 A 1,250 A 100 A Page 13 of 78 Moongazer At the end A. If there is a stock of raw material and it is measured at std. cost then material price variance should be calculated on AQP rather than AQU. Budgeted Gross Profit = (100 – 77) × 450 = 10,350 MOON GAZER Actual Gross Profit Rs. Sales Less: Cost of Sales: Material Less: Closing Inventories (125 × 15*) 17,700 (1,875) 15,825 14,637 3,870 2,400 Labour Variable OHs Fixed OHs Actual Gross Profit Rs. 47,300 36,732 10,568 *(at Std. Cost as per Question) Sales Variance Price (BR – AR) × AQS Volume (BQS – AQS) × Std profit /unit 47,300 100 × 430 430 (450 – 430) × 23 4,300 F 460 A Material (SR – AR) × AQP (SQU – AQU) × S.R 17,700 15 − × 1,200 1,200 (430 × 2 – 1,075) × 15 300 F 3,225 A Labour 14,637 8.5 − × 1,700 1,700 (430 × 4 – 1,700) × 8.5 187 A 170 F Variable OHs 3,870 2 − × 1,700 1,700 (430 × 3 – 1,700) × 2 470 A 40 F Page 14 of 78 One who remembers ALLAH is never lonely. Fixed OHs Budgeted F-OH Actual F-OH 2,250 2,400 150 A Budgeted F-OH Actual × S.R Budgeted Gross profit Sale Price variance Sale volume variance Actual Sale Less Std. cost of Sale 2,250 2,150 100 A 10,350 4,300 (460) 14,190 Cost Variances: Price variance Usage variance Rate variance Efficiency variance V-OH – Expenditure variance V-OH - Efficiency variance F-OH – Expenditure variance F-OH – Volume variance Actual Gross Profit F A 300 (3,225) (187) 170 (470) 40 (150) (100) 10,568 F A A F A F A A Excellent Limited At the end A. (a) Quantity Schedule: Rs. 10,000 50,000 60,000 Opening WIP (100% M, 60% Conversion) Units Started Units completed & Transferred Closing WIP (100% M, Conversion 50%) Normal Loss (No storage should occur) Abnormal loss (material 100%, Conversion 80%) 48,000 10,000 Nil 2,000 60,000 Equivalent Production Schedule (FIFO): Material Completed & Transferred 48,000 Closing WIP (balance) Abnormal loss (material at beginning) 10,000 2,000 10,000 38,000 -38,000 10,000 2,000 50,000 Conversion 4,000 (40%) 38,000 5,000 (50%) 1,600 (80%) 48,600 VARIANCES: Material Cost Variances (Material total Variances) For actual production (SQU × S.R) 50,000 × 60 × 0.6 (AQU × A.R) 3,100,000 × 0.5 Rs. 1,800,000 1,550,000 250,000 F Page 15 of 78 250,000 F Price (S.R – A.R) × AQU* (0.6 – 0.5) × 3,100,000 Usage (SQU – AQU) × S.R [(50,000 × 60) – 3,100,000] × 0.6 60,000 A = 310,000 F *As given in question Labour Cost Variances (Labour total Variances) Rs. 1,215,000 1,300,000 85,000 (SHW × S.R) 48,000 × 0.5 × 50 = 24,300 × 50 (AHW × A.R) 1,300,000/52 = 25,000 × 52 U 85,000 U Rate (S.R – A.R) × AHW (50 – 52) × 25,000 50,000 U Efficiency (SHW – AHW) × S.R [(48,600 × 0.5) – 25,000] × 50 (24,300 – 25,000) × 50 35,000 U Variable Overheads Total Variance Rs. 310,000 364,500 54,500 Actual Variable Cost (600,000 – 290,000) Std. cost for Actual Production (SHW x SR) (48,600 × .5 x 15*) *(7.5 x 2) F 54,500 F Spending/Expenditure Variance (S.R – A.R) × AHW Efficiency (SHW – AHW) × S.R 310,000 15 * − × 25,000 25,000 [(48,600 × 0.5) – 25,000] × 15 *(7.5 × 2) 65,000 F 10,500 U Fixed Overheads Total Variance Rs. 290,000 315,900 25,900 Actual Fixed OH (given) Actual Production × Std. Rate (48,600 × 6.5) F 25,900 F Expenditure Actual Fixed OH Budgeted F-OH (45,000 × 6.5) 290,000 292,500 2,500 F Volume Budgeted F-OH (45,000 × 6.5) Actual Production × S.R (48,600 × 6.5) 292,500 315,900 23,400 F Page 16 of 78 The Dunya is literally just dirt. First under our feet, then over our bodies. Capacity variance Budgeted capacity hrs. × S.R = (45,000 × 0.5 x 13*) Actual consumed hrs. × S.R = 25,000 × 13 *6.5 x 2 = 13 / hr Break up of volume variance Efficiency variance Actual consumed hrs. × S.R = 292,500 (25,000 × 13) 325,000 Std. hrs. for Actual production × S.R = (48,600 × 0.5 × 13) 325,000 315,900 9,100 A 32,500 F [not required for additional information] If variable factory overheads and fixed overheads variances are to be calculated combined: Total Factory OH Variance Rs. 600,000 680,400 80,400 Actual Factory OH (310,000 + 290,000) Actual Production × Std. Rate [48,600 × (7.5 + 6.5)] F 80,400 F Expenditure Actual Factory OH Less: Std. cost of F-OH AHW × S.R (25,000 × 15) Budgeted Prod. × S.R (45,000 × 6.5) V-OH Efficiency Fixed OH Volume 10,500 A (as above) 23,400 F (as above) 600,000 375,000 292,500 667,500 67,500 F 32,500 F 9,100 A Extra practice question Jack and Jill Q.4 Hulk Limited (HL) produces and markets a single product. The company uses standard costing system. Following is the standard cost card per unit of the finished product: Direct material Direct labour Variable production overheads Fixed production overheads 2.8 kg at Rs. 6.75 per kg Rs. 150 per hour Rs. 12 per direct labour hour Rs. 18 per direct labour hour The standard labour hours required for producing one unit of finished product is 30 minutes whereas HL’s standard operating capacity per month is 15,000 hours. Actual results for the month of February 2013 were as under: Direct material @, RS. 6.25 per kg Direct labour Variable production overheads Fixed production overheads Rs. 504,000 Rs. 160 per hour Rs. 175,000 Rs. 17 per direct labour hour Actual labour hours consumed by HL for producing 27,000 units was 33 minutes per unit of finished product. Required: • Compute material, labour and overhead variances. (14) • List any four causes of unfavourable material price variance. (02) Page 17 of 78 Four variance method for overheads: If a question requires four variance for overheads the following variances shall be calculated: 1. Calculate combined factory overheads expenditures variance (V OH and F OH expenditure) 2. Calculate variable OH efficiency variance as discussed previously, in exactly the same manner. 3. Calculate only the break up of fixed overheads volume variance; i.e subdivide it into: • Fixed OH capacity variance • Fixed OH efficiency variance Discussion of Factory Overhead Expenditure Variance Combined (means sum of VOH Expenditure + FOH Expenditure) Data from ABC Ltd. At the end Q.6 Factory overheads expenditure Variance VOH Expenditure (SR – AR) × AHW = 25 − 26,000,000 × 990,000 = 1,250,000 A 990,000 OR AHW × SR = 990,000 × 25 = 24,750,000 26,000,000 AHW × AR = 990,000 × = 26,000,000 990,000 Actual V-OH 1,250,000 A Fixed OH Expenditure Actual fixed overheads Budgeted fixed overheads (500,000 × 10) = = 5,100,000 5,000,000 100,000 A If suppose actual factory overheads are given combined e.g. factory overheads = 31,100 (26,000 + 5,100) or question requires four overhead variances; then a combined factory overhead expenditure variance can be calculated as follows: Actual factory overheads Less: Std. Cost of Factory overheads From Variable overheads: AHW × SR (990,000 × 25) (Rs. 000) 31,100 From fixed overheads: Budget Production × SR (500,000 × 10) 24,750 5,000 29,750 1,250 A Answer will be equal to sum of variable overheads expenditure and fixed overheads expenditure variance 1,350 A 100 A Page 18 of 78 بے شک ہللا ہر چیز پر قادر ہے Similarly in Excellent Ltd. Actual factory overheads (310,000 +290,000) Less: Std. Cost of Factory overheads From Variable overheads: AHW × SR (25,000 x 15) 600,000 From fixed overheads: Budget Production × SR (45000 × 6.5) 292,500 375,000 667,500 65,000 F Answer will be equal to sum of variable overheads expenditure and fixed overheads expenditure variance 67,500 F 2,500 F Q. 5 Hulk Limited (HL) produces and markets a single product. The company uses standard costing system. Following is the standard cost card per unit of the finished product: Direct material Direct labour 2.8 kg at Rs. 6.75 per kg Rs. 150 per hour Variable production overheads Fixed production overheads Rs. 12 per direct labour hour Rs. 18 per direct labour hour The standard labour hours required for producing one unit of finished product is 30 minutes whereas HL’s standard operating capacity per month is 15,000 hours. Actual results for the month of February 2013 were as under: Direct material @, RS. 6.25 per kg Direct labour Variable production overheads Fixed production overheads Rs. 504,000 Rs. 160 per hour Rs. 175,000 Rs. 17 per direct labour hour Actual labour hours consumed by HL for producing 27,000 units was 33 minutes per unit of finished product. Required: • Compute material, labour and overhead variances. Use four variance method (for overheads). Q.6 SL operates at a normal capacity of 90% against its available annual capacity of 50,000 machine hours and uses absorption costing. Actual Production = 4,325 Units Other Relevant Information: Std. machine hrs / unit Std. production OH Rate / Unit Estimated Fixed Production Overheads at normal capacity Actual Production OHs Actual Machine hours = = = = = 10 hrs. 2,000 3,600,000 8,750,000 44,000 (including 3,750,000 fixed) Required: Factory overhead variances in full detail Second Scenario: Same question except suppose that break-up of actual production overheads is not available and therefore combined expenditure variance is to be calculated. Page 19 of 78 Mix & Yield Variances Material Total Variance Price Usage Mix Yield (If material are substitutable i.e less of on type of material can be compensated for by more of another) Material usage variance can be subdivided into material mix and yield variance, when more than one material is used in a product. Example: A company uses two materials F & B to manufacture a chemical. The standard material usage and cost of one bottle of chemical are as follows F B 5 kg @ 2/kg 10 kg @ 3/kg 15 kg 10 30 40 In the month of March, 80 bottle of chemicals are produced from: Scenarios i) 450kgs of F and 750kg of B ii) 410kgs of F and 820kgs of B; or iii) 500kgs of F and 730kgs of B i) SQ in SM for AP AQ in AM for AP F 400 450 (80 x 5) B 800 750 (80 x 10) (80 x 15) 1,200 1,200 No problem of quantity of materials used for output (yield) only problem, is quantity of materials have not been mixed according to standard. So mix variances exist. (Problem of mixing of materials for output) ii) SQ in SM for AP AQ in AM for AP F 400 410 (80 x 5) B 800 820 (80 x 10) (80 x 15) 1,200 1,230 No problem of mixing, mixing is in standard proportions but quantity of materials used for output is different than what it should be. So Yield variance exist (problem of quantity of materials for output). Page 20 of 78 ٰ ہم اتنے عقلمند نہیں کہ ہللا،تقدیر کے لکھے پر کبھی شکوہ نہ کرو تعالی کے ارادے کو سمجھ سکیں۔ iii) SQ in SM for AP AQ in SM for AP AQ in AM for AP F 400 410 500 (80 x 5) (1,230 x 5/15) B 800 820 730 (80 x 10) (1,230 x 10/15) (80 x 15) 1,200 1,230 1,230 In the above scenario, neither mix nor yield is standard so both variances. A) Mix Variances (Problem of Mixing of materials for output) It is the differences between: 1) How much actual materials should have been mixed according to standard mix for actual production (AQU in SM for AP) and 2) How much actual materials have been actually mixed for actual production (AQU in AM for AP). B) Yield Variance: (Problem of quantity of material used for output) It is the difference between: 1) How much standard material in standard mix should have been used for actual production (SQU in SM for AP) and 2) How much actual material in standard mix should have been used for actual production (AQU in SM for AP) As 1 in mix variance and 2 in yield variance are same so a table can be constructed as follows: A SQU in SM for AP B AQU in SM for AP Yield Variance (A - B) x SR C AQU in AM for AP Mix Variance (B - C) x SR Usage Variance (A - C) x SR Usage Variance: (A – C) × S.R F B (400 – 500) × 2 (800 – 730) × 3 = = 200 210 10 A F F = = 180 270 90 A F F = = 20 60 80 A A A Mix Variance: (B – C) × S.R F B (410 – 500) × 2 (820 – 730) × 3 Yield Variance: (A – B) × S.R F B (400 – 410) × 2 (800 – 820) × 3 Page 21 of 78 Q.7 (a) Pelican Limited produces and markets a single product Zeta. The company uses a standard costing system. Following is the standard material mix for the production of 400 Units of Zeta. Weight (Kg.) Standard rate per Kg. (Rs.) Material A Material B 30 25 240 320 Actual costs on the production of 192 units of Zeta for the month of August 2011 were as follows: Weight (Kg.) Actual rate per Kg. (Rs.) Material A Material B 16 13 230 308 Required: Calculate the following material variances, from the above data: (i) Cost variance (ii) Price variance (iii) Mix variance (iv) Yield variance (v) Usage variance Q. 8 GHI Company produces 817 kg 'Y’ for which following standard chemical mix is used: Material A B C Standard Qty (kg) 750 150 50 Standard Rate Per kg (Rs) 38.00 53.00 59.50 Purchase department, knowing the standard mix, made efforts for reducing the average price of material mix and achieved the result as under; Material Rate A 37.00 B 56.25 C 62.75 Production department concentrating on yield aspect experienced a different ratio of raw material mix and got 876 kgs out of following mix: Material Qty (kgs) A B C 750 185 65 Required: Find out the effect off deviation from standards by calculating: (a) Price Variance (b) Mix Variance (c) Yield Variance Page 22 of 78 57(ہر نفس نے موت کا مزہ چکھنا ہے اور پھر تم ہماری ہی طرف لوٹ کر آو گے۔ سورہ العنکبوت آیت نمبر Q.9 The standard raw material mix for 2200 kgs of finished product is as follows: Materials Weight (Kgs) Price per Kg (Rs ) Salt 1,200 1.50 Ash 600 2.00 Coata 200 3.00 Fog 400 4.00 Materials used during an accounting period were as follows: Materials Weight (Kg) Price per Kg (Rs.) Salt 6,000 1.60 Ash 4,800 1.80 Coata 1,600 2.60 Fog 2,500 4.10 Actual production was 12,100 kg calculate the following materials variances: (a) Cost variance (b) Price variance (c) Usage variance (d) Mix variance (e) Yield variance Discussion of marginal and absorption costing: Income Statement (Absorption Costing) (Fixed Cost is a Product Cost [means absorbed into product]) Rs. Sales Cost of sales: Opening Stock Add: Cost of goods manufactured Direct material Direct labor Variable OH Fixed OH Closing Stock Gross Profit Admin Expenses Selling Expenses Net Profit Rs. -- ------(--) --(--) (--) -- Income Statement (Marginal Costing) (Fixed Cost is a Period Cost (not absorbed) Rs. Sales Variable Cost of sales: Opening Stock Add: Variable Cost of goods manufactured Direct material Direct labor Variable OH Closing stock Gross Contribution Variable Selling & Admin Net Contribution Fixed Cost: Rs. -- -----(--) --(--) (--) Page 23 of 78 Production Admin & selling Net Profit (--) (--) -- Note:Difference in profit will be only because of fixed cost within stocks; in case of absorption costing. STANDARD MARGINAL COSTING: Previous discussion relates to companies; using standard total absorption costing. Now we discuss what happens when a company uses std. marginal costing instead. Marginal costing variances are calculated exactly as before with two important differences: (a) Sales Volume Variance is calculated as follows: (Budgeted Units Sold – Actual Units Sold) × Std. Contribution / Unit* *(Std. Contribution / Unit = Sale price / Unit – Variable Cost / Unit) (b) In marginal costing, fixed costs are not absorbed into product costs and so there is no fixed cost variance to explain any under / over absorption of overheads. There will therefore be no fixed overheads volume variance (and if no volume variance then no subdivision will be relevant). There will only be fixed overhead expenditure variance which is calculated in exactly the same way as for absorption costing system. CARAT At the end solution (a) Contribution / Unit: Standard Sale Price = Material A (1.7 × 2.5) Material B (1.2 × 1.5) Labour (1.6 × 0.45) 12 4.25 1.80 2.70 (8.75) 3.25 Contribution Sales Volume (BQS – AQS) × Std. Cont./unit Price (SR – AR) × AQS 580,800 12 − × 48,000 48,000 4,800 F (50,000 – 48,000) × 3.25 6,500 A Material Price Material Mix & Yield (SR – AR) × AQU A 1.7 B 1.2 − − 200,000 121,951 84,000 67,200 × 121,951 × 67,200 7,317 F SQU in SM for AP AQU in SM for AP AQU in AM for AP A 120,000 (48,000×2.5) 118,219 (189,151×2.5/4) 121,951 B 72,000 (48,000×1.5) 70,932 (189,151×1.5/4) 67,200 192,000 189,151 189,151 3,360 A Y Yield Variance M Mix Variance A (120,000 – 118,219) × 1.7 3,028 F A (118,219 – 121,951) × 1.7 6,344 A B (72,000 – 70,932) × 1.2 1,282 F B (70,932 – 67,200) × 1.2 4,478 F 4,310 F 1,866 A Page 24 of 78 Whoever believes in ALLAH and last day (i.e. Akhirah) should not hurt his neighbor [Al-Hadith]. Labour Rate (SR – AR) × AHP 117,120 6 − × 19,200 19,200 1,920 A Idle time (AHP – AHW) × S.R Efficiency (SHW – AHW) × S.R (19,200 – 18,900) × 6 [(48,000 × 0.45) – 18,900] × 6 1,800 A 16,200 F Fixed OH Expenditure Variance Budgeted F-OH Actual F-OH 62,500 64,000 1,500 A Operating Statement Budgeted Profit (50,000 × 3.25) – 62,500 Budgeted Fixed Cost Budgeted Contribution 100,000 62,500 162,500 Sale Volume Variance Sale price Variance 6,500 A 4,800 F 160,800 Cost Variances: Material Price A Material Price B Material Mix Material Yield Labour Rate Idle Time Labour Efficiency Actual Contribution 7,317 F 3,360 A 1,866 A 4,309 F 1,920 A 1,800 A 16,200 F 179,680 Budgeted F-OH F-OH Expenditure Variance Actual F-OH Actual Profit 62,500 1,500 A 64,000 115,680 Actual Profit: Sales Material A Material B Labour Actual Contribution Fixed OH Actual Profit 580,800 200,000 84,000 117,120 179,680 (64,000) 115,680 Part c Possible explanations for the following variances are discussed below: i. material price, mix and yield variances for material A; ii. labor rate, labor efficiency and idle time variances. The favorable material A price variance indicates that the actual price per kilogram was less than standard. Possible explanations include buying lower quality material, buying larger quantities of material A and thereby gaining bulk purchase discounts, a change of supplier, and using an out-of-date standard. The adverse material A mix variance indicates that more of this material was used in the actual input than indicated by the standard mix. The favorable material price variance suggests this may be due to the use of poorer quality material (hence more was needed than in the standard mix), or it might be that more material A was used because it was cheaper than expected. Page 25 of 78 The favorable material A yield variance indicates that more output was produced from the quantity of material used than expected by the standard. This increase in yield is unlikely to be due to the use of poorer quality material: it is more likely to be the result of employing more skilled labor, or introducing more efficient working practices. It is only appropriate to calculate and interpret material mix and yield variances if quantities in the standard mix can be varied. It has also been argued that calculating yield variances for each material is not useful, as yield is related to output overall rather than to particular materials in the input mix. A further complication is that mix variances for individual materials are inter- related and so an explanation of the increased use of one material cannot be separated from an explanation of the decreased use of another. The unfavorable labor rate variance indicates that the actual hourly rate paid was higher than standard. Possible explanations for this include hiring staff with more experience and paying them more (this is consistent with the favorable overall direct material variance), or implementing an unexpected pay increase. The favorable labor efficiency variance shows that fewer hours were worked than standard. Possible explanations include the effect of staff training, the use of better quality material (possibly on Material B rather than on Material A), employees gaining experience of the production process, and introducing more efficient production methods. The adverse idle time variance may be due to machine breakdowns; or a higher rate of production arising from more efficient working (assuming employees are paid a fixed number of hours per week). Lettuce At the end (Marginal Costing) Solution: (a) Budgeted Profit Budgeted Fixed Cost Budgeted Contribution (W-1) 5,700 6,000 11,700 Sale Price Sale Volume Variable Cost Variances: Material Price Material Usage Labour Rate Labour Efficiency V OH. Expenditure V OH. Efficiency Actual Contribution Budgeted Fixed Cost Fixed Overhead Expenditure Actual Loss 2,200 F 1,800 A 3,300 A 3,200 A 180 F 1,200 A 900 A 900 A 2,780 6,000 2,000 F (4,000) (1,220) (W 2) Calculation of variances: Sale (BR – AR) × AQS (BQS – AQS) × Std Contribuiton/unit 57,200 50 − × 1,100 1,100 (1,300 – 1,100) × 9 2,200 F 1,800 A Material (SR – AR) × AQP (SQU – AQU) × SR 29,700 4 − × 6,600 6,600 [(1,100 × 5) – 6,300) × 4 3,300 A 3,200 A Page 26 of 78 Whoever believes in ALLAH and last day (i.e. Akhirah) should serves his guests generously [Al-Hadith] Labour (SR – AR) × AHW (SHW for AP – AHW) × SR 14,220 4 − × 3,600 3,600 (1,100 × 3 – 3,600) × 4 180 F 1,200 A VOH (SR – AR) × AHW (SHW – AHW) × SR 11,700 3 − × 3,600 3,600 [(1,100 × 3) – 3,600) × 3 900 A 900 A FOH Budgeted FOH Actual F OH 6,000 4,000 2,000 F No Volume Variance WORKING: W-1 Budgeted Profit (Marginal costing) Sales (1,300 × 50) V. Cost of Sales Opening Stock Cost of goods manufactured: Material 1,300 × 20 Labour 1,300 × 12 VOH 1,300 × 9 65,000 26,000 15,600 11,700 (53,300) 11,700 Gross Contribution Fixed Cost Budgeted profit 6,000 5,700 OR * Sale price per unit Variable cost per unit Contribution per unit 50 41 9 (1,300 × 9) Fixed Cost Budgeted profit W 2 ACTUAL PROFIT/LOSS Sales Less: Variable Cost of sales Opening Stock Cost of goods manufactured: Raw Material Purchase Closing Stock (300 × 4) Direct Labour VOH 11,700 6,000 5,700 57,200 -29,700 (1,200) 28,500 (14,220) (11,700) (54,420) Page 27 of 78 Contribution Fixed Cost Actual Loss 2,780 (4,000) (1,220) (b) If company uses absorption costing with a direct labour hour absorption rate, we can calculate a fixed overheads volume variance and then can sub-divide it. The first step is to calculate budgeted absorption rate / hour. Budgeted labour hours = 1,300 × 3 Budgeted fixed cost = 6,000 Budgeted Absorption rate = 6,000 / 3,900 = 3,900 hrs. = 1.54/hr OR 6,000/1,300 = 4.61/unit (1.54 * 3) Fixed OH Expenditure Variance will be same Volume Variance 1,300 × 4.61 6,000 1,100 × 4.61 5,077 923 A 923 A Capacity 1,300 × 3 × 1.54 6,006 3,600 × 1.54 5,544 462A Efficiency 3,600 × 1.54 1,100 × 3 × 1.54 5,544 5,082 462 A AQP = AQU ; Unless there is some stock of raw material left. If raw material stock are measured at std. cost then material price variance is calculated by using actual quantity purchased. [10.7 lettuce]. If however raw material stock is measured at actual cost then price variance should be calculated by using actual quantity used. [lettuce same question except that raw stocks are to be measured at actual cost] (solution attached). If nothing is mentioned then assume stocks are measured at actual cost (and therefore price variance should be on the basis of AQU) 10.7 Solution of same above question assuming as if raw material stock is measured at actual cost then: Operating Statement Budgeted Profit Budgeted Fixed Cost Budgeted Contribution 5,700 6,000 11,700 Sale Volume Variance Sale Price Variance 2,200 F 1,800 A Variable Cost Variances: 29,700 Material Price 4 − × 6,300 = 3,150 A 6,600 Material Usage Labour Rate Labour Efficiency V-OH Expenditure V-OH Efficiency Actual Contribution Budgeted Fixed Cost F-OH Expenditure Variance Actual Loss (Working below) 3,150 A 3,200 A 180 F 1,200 A 900 A 900 A 2,930 6,000 2,000 F (4,000) (1,070) Page 28 of 78 Whoever believes in ALLAH and last day (i.e. Akhirah) should speak what is good or keep silent [Al-Hadith]. Working of Actual Profit / Loss Sales Variable cost of sale: Material Closing Stock * 57,200 29,700 (300 4.5*) 29,700 6,600 (1,350) Labour V-OH Actual Contribution Fixed Cost Actual Loss (28,350) (14,220) (11,700) 2,930 (4,000) (1,070) Reverse working: Calculation of Std. costs from variances and actual cost: At the end standard cost sheet Solution: Standard Cost Card: Direct Material (8 @ 1.5) Direct labour (2 @ 4) Variable overheads (2 @ 1) Std. Marginal Cost 12.0 8.0 2.0 22.0 Workings: Material (8 × 1.5) = 12 (SR – AR) × AQU (SQU – AQU) × S.R 210,000 x − 150,000 × 150,000 = 15,000 F (x – 150,000) × 1.5 = (9,000) A x 150,000 – 210,000 = 15,000 F x = 1.5 1.5 x – 225,000 = (9,000) X = 144,000 kg. So per unit std. quantity will be 144,000 18,000 = 8 kg. Labour (2 × 4) = 8 (SR – AR) × AHW (SHW – AHW) × S.R 136,000 x − × 32,000 32,000 (x – 32,000) × 4 = 16,000 F (x – 4.5) × 32,000 32,000 x – 136,000 = (8,000) x=4 4x – 128,000 = 16,000 x = 36,000 ÷ 18,000 x=2 V-OH (2 × 1) = 2 (SR – AR) × AHW (SHW – AHW) × S.R 38,000 x − × 32,000 = (6,000) 32,000 (x – 32,000) × 1 = 4,000 32,000 x – 38,000 = (6,000) x = 1/hr. x = 36,000 36,000 / 18,000 = 2 Page 29 of 78 Example: The standard direct material cost of product X is Rs. 96 (16 kgs × Rs. 6 per kg) and the standard direct labour cost is Rs. 72 (6 hours × Rs. 12 per hour). The following variances were among those reported in relation to product X. Direct material price: Rs. 18,840 favourable; Direct labour rate: Rs. 10,580 adverse Direct material usage: Rs. 480 adverse; Direct labour efficiency: Rs. 8,478 favourable Actual direct wages cost Rs. 171,320 and Rs. 5.50 was paid for each kg of direct material. There was no opening or closing stocks of the material. Required: Calculate the following: (a) Actual output. (b) Actual hours worked. (c) Average actual wage rate per hour. (d) Actual number of kilograms purchased and used. Solution of Example Material Price Variance Usage Variance (SQU – AQU) × S.R (SR – AR) × AQU 18,840 = (6 – 5.5) × AQU 18,840 = 0.5 × AQU 18,840 AQU = = 37,680 kg. (d) 0 .5 (480) = (SQU – AQU) × S.R (480) = (SQU – 37,680) × 6 = 6 SQU – 226,080 6 SQU = 225,600 SQU = 37,600 kgs. Per unit kgs = 16 So actual units = 2,350 (a) Labour Rate Variance (SR – AR) × AHW (10,580) = (S.R – AHW) – (AR × AHW) (10,580) = (12 – AHW) – 171,320 12 AHW = 171,320 – 10,580 12 AHW = 160,740 AHW = 13,395 hours (b) Efficiency Variance (SHW – AHW) × S.R 8,478 = (SHW – 13,395) × 12 8,478 = 12 SHW – 160,740 12 SHW = 169,218 SHW = 169,218/12 = 14,101.5 hours Per unit hours = 6 hrs. So actual units = 2,350 (a) Average Actual Wages Rate = 171,320 ÷ 13,395 = 12.79 hours (c) Page 30 of 78 Being grateful is not just an Act of saying ALHAMDULILAH. Being grateful is an attitude. It’s a life style. It is a way of thinking. Q. 10 You have recently been appointed as the Financial Controller of Watool Limited. Your immediate task is to prepare a presentation on the company’s performance for the recently concluded year. You have noticed that the records related to cost of production have not been maintained properly. However, while scrutinizing the files you have come across certain details prepared by your predecessor which are as follows: i) Annual production was 50,000 units which is equal to the designed capacity of the plant. ii) The standard cost per unit of finished product is as follows: Raw material X 6 kg at Rs. 50 per kg Raw material Y 3 kg at Rs. 30 per kg Labour- skilled 1.5 hours at Rs. 150 per hour Labour- unskilled 2 hours at Rs. 100 per hour Factory overheads Variable overheads per hour are Rs. 100 for skilled labour and Rs. 80 for unskilled labour. Fixed overheads are Rs. 4,000,000. Data related to variation in cost of materials is as under: Material X price variance Rs. 95,000 (Adverse) Material Y actual price 6% below the standard price Material X quantity variance Nil Material Y quantity variance Rs. 150,000 (Adverse) • Opening raw material inventories comprised of 25 days of standard consumption whereas closing inventories comprised of 20 days of standard consumption. • Actual labour rate for skilled and unskilled workers was 10% and 5% higher respectively. • Actual hours worked by the workers were 168,000 and the ratio of skilled and unskilled labour hours was 3:4 respectively. • Actual variable overheads during the year amounted to Rs. 16,680,000. Fixed overheads were 6% more than the budgeted amount. • Raw material stocks are measured at standard costs. . Required: • Actual purchases of each type of raw materials. • Labour and overhead variances. Q. 11 Hexa Limited is a manufacturer of various machine parts. Following information has been extracted from the cost records of one of its products AXE for the month of June 2014: Standard cost per unit: Rupees Raw material 170.00 Direct labour (1.25 hours) 150.00 Overheads 137.50 i) Based on normal capacity of 128,000 direct labour hours, fixed overheads are estimated at Rs. 2,560,000. Following information pertains to production of 100,000 units of product AXE: Actual direct labour hours worked 130,000 Unfavorable material usage variance Rs. 820,000 Unfavorable material price variance Rs. 600,000 Actual direct labour cost Rs. 16,250,000 Actual fixed and variable overheads (fixed: 2,500,000) Rs. 15,500,000 Required: Compute the following for the month of June 2014: (a) Actual material cost (02) (b) Labour variances (04) (c) Overhead variances (10) Page 31 of 78 Q. 12 Hexa Limited is a manufacturer of various machine parts. Following information has been extracted from the cost records of one of its products AXE for the month of June 2014: Standard cost per unit: Rupees Raw material 170.00 Direct labour (1.25 hours) Overheads 150.00 137.50 Based on normal capacity of 128,000 direct labour hours, fixed overheads are estimated at Rs. 2,560,000. Following information pertains to production of 100,000 units of product AXE: Actual direct labour hours worked 130,000 Unfavorable material usage variance Rs. 820,000 Unfavorable material price variance Rs. 600,000 Actual direct labour cost Rs. 16,250,000 Actual fixed and variable overheads Rs. 15,500,000 Required: Compute the following for the month of June 2014: (a) Actual material cost (b) Labour variances (c) Overhead variances, using four variance method (02) (04) (10) Page 32 of 78 Being a Muslim is more than just going to the Masjid: ALLAH wants your “attention” not just your “attendance”. Solution: A.1 (a) Material Price Variance (SR – AR) × AQU (48 – 50) × 5,900 = 11,800 A (b) Material Usage Variance (SQU for Actual Production – AQU) × S.R (100 × 60 – 5,900) × 48 = 4,800 F (c) Labour Wage Rate Variance (SR – AR) × AHW (8 – 9) × 47,500 47,500 A (d) Labour Efficiency Variance (SHW for Actual Production - AHW) × S.R (100 x 480 – 47,500) × 8 4,000 F (B) Reconciliation of Material Cost: Std Material Cost (100 × 60 × 48) Material Price Variance Material Usage Variance Actual Material Cost (5,900 × 50) = = = 288,000 11,800 (4,800) 295,000 A F Reconciliation of Material Cost: Std Labour Cost (100 × 480 × 8) Labour Rate Variance Labour Efficiency Variance Actual Labour Cost (47,500 × 9) = = = 384,000 47,500 (4,000) 427,500 A F A.2 M/s Gamma & Son Material Total Cost Variance (i) For Actual Production SQU × S.R AQU × A.R [9,500 × 4 × 3] 120,000 114,000 6,000 U Usage Variance (SQU – AQU) × S.R (38,000 – 37,000) × 3 3,000 F Price Variance (SR – AR) × AQU (3 – 120,000 ) × 37,000 37,000 9,000 U Page 33 of 78 (ii) Labour Total Cost Variance SHW × S.R 9,500 × 5 × 4 190,000 AHW × A/R 200,000 10,000 U Efficiency Variance (SHW – AHW) × S.R Rate Variance (SR – AR) × AHW (9,500 × 5 – 49,000) × 4 200,000 4 − 49,000 × 49,000 6,000 U 4,000 U (iii) Variable Overheads Total Cost Variance Std. Cost for Actual Production SHW for A.P × S.R (9,500 × 5 × 1) - 47,500 (AHW × A.R) Actual Cost 47,000 500 F Efficiency Variance [SH for Actual production – AHW]×S.R Spending / Expenditure Variance [SR – AR] × AHW [9,500 × 5 - 49,000] × 1* 47,000 1 − 49,000 × 49,000 1,500 U 2,000 F *(5 ÷ 5) (iv) Fixed Overheads Total Cost Variance Actual Fixed Overheads 145,000 Actual production × Std. Rate 95,000 × 15 = 142,500 2,500 U Under applied (Means Actual Expense is More) Expenditure [Actual F-OH – Budgeted F-OH] 145,000 – 10,000 × 15 5,000 F Volume [Budgeted F-OH – Actual Production × S.R] 10,000 × 15 – 9,500 × 15 150,000 – 142,500 7,500 U Page 34 of 78 O My ALLAH! Truly I am in need of whatever good that you bestow on me [28:24] [Not required for additional information] If variable overhead variances and fixed overhead variances are to be calculated combined: Total Factory OH Variance (V – OH + F – OH): Actual Factory OHs (47,000 + 145,000) = 192,000 Applied Factory OHs (Actual Production = 190,000 × S.R ) (9,500 × 20*) *(5 +15) 2,000 V-OHs Efficiency variance [SHW for A.P – AHW × S.R] (95,000 × 5 – 49,000) × 1 1,500 A A (Under Applied) Fixed OH Volume variance Budgeted Fixed OH (100,000×15) = Actual production × S.R (9,500 × 15) = = 150,000 142,500 7,500 A Factory OH Expenditure Variance Actual Factory 192,000 overheads = Std. cost of Factory OH: AHW × S.R = 49,000 × 1= budgeted production × S.R (10,000 × 15) 49,000 150,000 199,000 7,000 2000 F F Problem in setting is to be resolved 5,000 F A.3 Material Variance Material A Price Usage 159,900 20 − 7,800 × 7,800 [(800 × 10) – 7,800] × 20 3,900 A 4,000 F Material B Price Usage 23,650 6 − 4,300 × 4,300 [(800 × 5) – 4,300] × 6 2,150 F 1,800 A Page 35 of 78 Labour Variances Rate Efficiency 24,150 6 − 4,200 ×4,200 [(800 × 5) – 4,200] × 6 1,050 F 1,200 A a) Fixed OH Variance Total Variance F-OH Expenditure Variance Actual Budgeted (900 × 50) = = Actual – Applied 47,000 – 800 × 50 7,000 A = = = 47,000 45,000 2,000 A F-OH Volume Variance Budgeted (900 × 50) = Actual production × S.R (800×50) = 45,000 40,000 5,000 A Break up of Volume variance F-OH Capacity Variance Budgeted capacity hrs × S.R = 900×5 ×10 = Actual Consumed hrs × S.R = 4,200×10 = F-OH Efficiency Variance 45,000 Actual Consumed hrs × S.R = 4,200 × 10 = 42,000 42,000 Std. hrs for Actual prod.× S.R = 800×5×10 = 40,000 3,000 A 2,000 A A.4 (a) Material Price (6.75 – 6.25) × 80,640 40,320 F Usage (27,000 × 2.8 – 8,640) × 6.75 34,020 A Labour Rate Efficiency (150 – 160) × 14,850 (27,000) 30 − 14,850 × 150 60 148,500 A 202,500 A Total Variable OH variance: (SHW for A.P × S.R) – (AHW × A.R) (27,000 × 0.5 × 12) – 175,000 = 175,000 12 − 14,850 14,850 3,200 F 13,000 A [13,500 – 14,850] × 12 16,200 A Page 36 of 78 There is no might nor power except in ALLAH. Total Fixed OH variance: Rs. Actual = 14,850 × 17 = 252,450 Applied = 27,000 × 18/2 = 243,000 9,450 A 9,450 A Expenditure Actual (14,850 × 17) Budgeted (30,000 × 9) Volume 252,450 270,000 17,550 F Budgeted (30,000 × 9) Applied (27,000 × 18/2) 270,000 243,000 27,000 A 27,000 A Capacity 15,000 × 18 14,850 × 18 Efficiency 270,000 267,300 2,700 A 14,850 × 18 13,500* × 18 267,300 243,000 24,300 A *(27,000 × 30/60) (b) Unfavourable price variance may be caused by: • Inaccurate Std. prices • Inflationary cost increases • Scarcity in raw material supplies resulting in higher prices • Purchase department inefficiency • Purchase of better quality products. A. 5 HULK Limited (by Using Four Variances) Material Variance (6.75 – 6.25) × 80,640 40,320 F (27,000 × 2.8 – 80,640) × 6.75 34,020 A Labour Variance (150 – 160) × 14,850 27,000 30 − 14,850 × 150 60 148,500 A 202,500 A Factory Overhead Variance (Four Variances) (i) Factory Overhead Expenditure Variance Actual (175,000 + 14,850* × 17) *[27,000 x 33 / 60 = 14,850 hours] Less: Std. Cost of Factory OHs AHW × S.R (27,000 × 0.55 × 12) Budgeted Production × S.R (30,000* × 18/12) *(15,000 × 2) = = = Rs. 427,450 178,200 270,000 448,200 20,750 F Page 37 of 78 20,750 F 3,200 F (ii) 17,550 F V-OH Efficiency Variance = (13,500 – 14,850) × 12 = 16,200 A (iii) (iv) Fixed OH Capacity Variance: 15,000 × 18 14,850 × 18 Fixed OH Efficiency Variance: 14,850 × 18 13,500* × 18 * (27,000 ÷ 2) = = 270,000 267,300 2,700 A = = 267,300 243,000 24,300 A [Not required just for additional information] Hulk Limited Total factory OH variance Actual F-OH = 427,450 [175,000 + ( 27,000 33 17 )] 60 Actual Production x S.R = 40,500 27,000 [(12 + 18) 30 ] 60 22,450A Expenditure Variance Actual F-OH 427,450 Std. cost of F-OH: (AHW x S.R) 14,850 x 12 178,200 Budgeted F-OH (Bud. Prod x S.R) 270,000 (30,000 x 18/2) 448,200 20,750 F 3,200 F V-OH Efficiency 135,000 x 12 = 162,000 14,850 x 12 = 178,200 16,200A F-OH Volume 27,000A (as previous) 17,550 F Page 38 of 78 ALHAMDULILAH for the chances ALLAH has given us to be able to ask for forgiveness. A.6 Total Variable OH Variance (SHW for A.P × S.R) – (AHW × A.R) 5,000,000 (4,325 × 10 × 120) – 44,000 44,000 5,190,000 – 5,000,000 = 190,000 F 190,000 F Expenditure Efficiency 5,000,000 120 × 44,000 44,000 280,000 F (4,325 OR AHW × S.R = 44,000 × 120 = Actual VOH = 10 − 44,000) × 120 90,000 A 5,250,000 5,000,000 280,000 F Total Fixed OHs variance: Actual Fixed OHs Actual Production × S.R (4,325 × 800) 3,750,000 3,460,000 290,000 A 290,000 A Expenditure Budgeted F-OH (4,500* x 800) Volume 3,600,000 Budgeted F-OH (4,500 × 800) Actual F-OH = 3,750,000 Actual Production × S.R (4,325×800) *45,000 / 10 = 4,500 150,000 A 3,600,000 3,460,000 140,000 A 140,000 A Capacity Efficiency 45,000 × 80 3,600,000 44,000 × 80 3,520,000 44,000 × 80 3,520,000 4,325 × 10 × 80 3,460,000 80,000 A Std. rate Factory OH/Unit = 2,000 ÷ 10 = Fixed OH rate / hr = 3,600,000 ÷ 45,000 = Variable OH rate / hr. (200 – 80) = Fixed OH rate / unit = 80 × 10 = Variable OH rate / unit = 120 × 10 = Total factory overheads rate per unit 60,000 A 200/hrs. 80/hr. 120/ hr. 800 1,200 2,000 Page 39 of 78 A. Second Scenario: Actual factory overheads = Less: Std. Cost of Factory OHs AHW × S.R (44,000 x 120) Budgeted Production × S.R (4,500 x 800) = = Total OH Variance (V-OH + F –OH) (for additional infformation) Actual F-OH = Applied F-OH (4,325 × 2,000) = Rs. 8,750,000 5,280,000 3,600,000 8,880,000 130,000 F 8,750,000 8,650,000 190,000F 100,000 A 290,000 A 100,000 A Expenditure Actual F-OH V-OH Efficiency 8,750 90,000 A (as above) F-OH Volume 140,000 A (as above) Less: Std. Cost of F-OH: AHW × S.R (44,000 × 120) 5,280 Budgeted F-OH (4,500×800) 3,600 8,880 130 F 280 F 150 A A.7 (1) Material Cost Variance (Material total Variance) (SQU x SR) – (AQU x AR): 192 240 - [16 × 230] = 224 U A 30 400 388 U 192 320 - [13 × 308] = 164 U B 25 400 (2) Price Variance (SR -AR) x AQU A (240 – 230) × 16 = 160 F 316 F B (320 – 308) × 13 = 156 F (3) Usage Variance: (SQU - AQU) x SR 192 − 16 × 240 = 384 U A 30 400 192 − 13 × 320 = 320 U B 25 400 704 U (4) & (5) Mix & Yield Variance 1 A 30 B 25 400 400 2 3 × 192 = 14.4 15.82 (30/55 × 29) 16 × 192 = 12 13.18 (25/55 × 29) 13 26.4 29 29 Yield variance: A (14.4 – 15.82) x 240 = 341 A B (12 – 13.18) x 320 = 378 A 719 A Page 40 of 78 The DUNIYA is not the RESTING place it is the TESTING place. Mix variance: A (15.82 - 16) x 240 = 43.2 A B (13.18 - 13) x 320 =57.6 F 14.4 F A. 8 Material Cost Variance SQU X .S.R AQU A.R − A 750817 876 38 − 750 37 = 30,552 − 27,750 = 2,802F B 150 876 53 − 185 56.25 = 8,533 − 10,406 = 1,873U 817 3,213 − 4,079 = 866U C 50 876 59.5 − 65 62.75 = 817 63F 63F Price [S.R – A.R] × AQU Usage [SQU – AQU] × SR A [38 – 37] × 750 = 750 817 876− 750 38 = 876− 785 53 = B 150 817 876− 65 59.5 = C 50 817 A 750 F B [53 – 56.25] × 185 = 601.25 U C [59.5 – 62.75] × 65 = 211.25 U 62.5 U 2,052 F 1,272 U 654.50 U 125.5 F 125.5F (A) SQ in Std Mix for Actual Production 750 150 50 817 817 817 (B) AQ in Std. Mix for Actual Product 750 × 876 = 804 1,000 × × 876 = 161 1,000 × 150 54 1,000 × 50 × 876 = 950 950 950 1,019 Yield Variance (A – B) × S.R A [804 – 789] × 38 = B [161 – 158] × 53 = C [54 – 53] × 59.5 = = (C) AQ in Actual Mix for Actual Production = 789 750 = 158 185 53 65 1,000 570 F 159 F 59.5 F 788.5 F 1,000 Mix Variance (B – C) × S.R [789 – 750] × 38 = [158 – 185] × 53 = [53 – 65] × 59.5 = 1,482 F 1,431 U 714 U 663 U Page 41 of 78 A.9 (i) Material Cost Variance: S (1,200/2,200 × 12,100 × 1.5) A (600/2,200 × 12,100 × 2) C (200/2,200 × 12,100 × 3) F (400/2,200 × 12,100 × 4) – – – – (6,000 × 1.6) (4,800 × 1.8) (1,600 × 2.6) (2,500 × 4.1) = = = = 300 2040 860 1,450 4,050 F U U U U 4,050 U Price Variance Usage Variance S [1.5 – 1.6] × 6,000 = 600 U S 1,200 A [2 – 1.8] × 4,800 = 960 F A 600 C [3 – 2.6] × 1,600 = 640 F C 200 F [4 – 4.1] × 2,500 = 250 U F 400 2,200 2, 200 12,100 − 4,800 × 2 = 2,200 2,200 12,100 − 6,000 × 1.5 = 900 F 3,000 U 12,100 − 1,600 × 3 = 1,500 U 12,100 − 2,500 × 4 = 1,200 U 750 F 4,800 U 4,800 U SQ in SM for AP S 1,200 A 600 C 400 F 400 6,600 1,200 × 12,100 = 3,300 600 × 12,100 = 1,100 200 × 12,100 = 2,200 400 2,200 × 12,100 = 2,200 2,200 2,200 AQ in SM for AP 2,400 × 14,900 = 2,400 2,400 2,400 AQ in AM for AP 7,450 6,000 × 14,900 = 3,725 4,800 × 14,900 = 1,242 1,600 × 14,900 = 2,483 2500 14,900 14,900 13,200 Yield (ii) Mix Mix Variance: S (7,450 – 6,000) A (3,725 – 4,800) C (1,242 – 1,600) F (2,483 – 2,500) × 1.5 ×2 ×3 ×4 = = = = 2,175 2,150 1,074 68 1,117 F A A A A Yield Variance: S (6,600 – 7,450) A (3,300 – 3,725) C (1,100 – 1,242) F (2,200 – 2,483) × 1.5 ×2 ×3 ×4 = = = = 1,275 850 426 1,132 3,683 A A A A A Page 42 of 78 The road to Jannah is not easy, but ALLAH will be with that who have patience. A.10 (a) Material X: Price Variance = 95,000 A Quantity Variance = NIL Opening RM Inventory = 50,000 6 365 × 25 = 20,548 kgs. Closing RM Inventory = 50,000 6 365 × 20 = 16,438 kgs. Material Quantity Variance (usage) = (SQU for Actual Production – AQU) × S.R 0 = (50,000 × 6 – AQU) × 50 = (300,000 – AQU) × 50 50 AQU = 15,000,000 AQU = 15,000,000 ÷ 50 = 300,000 kgs. = Consumed + Closing – Opening = 300,000 + 16,438 – 20,548 = 295,890 kgs. Also material price variance = (SR – AR) × AQP (95,000) = (50 – AR) × 295,890 (95,000) = 14,794,500 – 295,890 A.R 295,890 AR = 14,794,500 + 95,000 AR = 14,889,500 295,890 Actual Rate = 50.32 Actual Purchase = 295,890 × 50.32 = 14,889,500. Material Y: Quantity Variance = 150,000 A Opening RM = 50,000 3 × 25 = 10,274 kgs. 365 Closing RM = 50,000 3 × 20 = 8,219 kgs. 365 Material Quantity Variance (usage) = (SQU for Actual Production – AQU)×S.R Rate prod. (150,000) = (50,000 × 3 – AQU) × 30 (150,000) = (150,000 – AQU) × 30 (150,000) = 4,500,000 – 30 AQU 30 AQU = 4,500,000 + 150,000 AQU = 155,000 kgs Quantity Purchased = Consumed + Closing – Opening = 155,000 + 8,219 – 10,274 = 152,945 kgs. Std. Price of Y = 30/kg. Actual Price of Y = 30 × 94% = 28.2/kg. Therefore actual purchase of Y = 152,945 × 28.2 = 4,313,049 Quantity Purchased Page 43 of 78 (b) Skilled Labour: Std. rate = 150/hour Actual Rate = 165 (150 × 110%) Std. hours required for A.P = 50,000 × 1.5 = 75,000 Actual hours spent/worked = 3/7 × 168,000 = 72,000 Total Skilled Labour Cost Variance: Standard Labour Cost of Actual Production – Actual Labour Cost (SHW for A.P × SR) – (AHW × A.R) = (50,000 × 1.5 × 150) – (72,000 × 165) = 630,000 A Labour Rate Variance (SR – AR) × AHW (150 – 165) × 72,000 = 1,080,000 A Labour Efficiency Variance (SHW for Actual Production – AHW) (50,000 × 1.5 – 72,000) × 150 = 450,000 F Unskilled Labour: Std. rate = 100/hours. Actual rate = 105/hour (100 × 105%) Std. hours required = 50,000 × 2 = 100,000 Actual hours = 4/7 × 168,000 = 96,000 Total Unskilled Labour Cost Variance: Standard Labour Cost of Actual Production – Actual Labour Cost (SHW for A.P × S.R) – (AHW × A.R) = (50,000 × 2 × 100) – (96,000 × 105) 80,000 A Labour Rate Variance (SR – AR) × AHW Labour Efficiency Variance (SHW for Actual Production – AHW) x SR (50,000 × 2 – 96,000) × 100 = 400,000 F (100 – 105) × 96,000 = 480,000 A Total Variable OH Cost Variance: Standard OH Cost of Actual Production – Actual Variable OH Cost (SHW for A.P × S.R) – (AHW × A.R) = [(50,000 × 1.5 × 100) + (50,000 × 2 × 80)] – 16,680,000 = 1,180,000 A V-OH Spending Variance (SR – AR) × AHW V-OH Efficiency Variance (SHW for AP - AHW) × S.R Or (SR × AHW) – (AR × AHW) = 14,880,000* – 16,680,000 *[100 × 72,000 + 80 × 96,000] = 1,800,000 A (50,000 × 1.5 – 72,000) × 100 = 300,000 F (50,000 × 2 – 96,000) × 80 = 320,000 F 620,000 F Page 44 of 78 And fulfill the covenants. Indeed the covenants will be questioned (on the day of judgement). [17:34] Fixed OHs total Variance: Actual Fixed OH = 4,240,000 Actual Production × S.R (50,000 × 80*) = 4,000,000 240,000 A *fixed overhead rate / unit = 4,000,000 / 50,000 = 80 / unit **fixed overhead rate / hour = 4,000,000 / 175,000*** = 22.858 / hour ***[50,000 x (1.5 + 2)] Fixed-OH Expenditure Variance Fixed-OH Volume Variance Actual Fixed OH (4,000,000 x 1.06) 4,240,000 Budgeted F OH (50,000 × 80) 4,000,000 240,000 A Budgeted F-OH (50,000 × 80) = Actual Production × S.R (50,000 × 80) = 4,000,000 4,000,000 - The only F-OH Variance that can be calculated is expenditure variance. There should not be any volume variance as budgeted production capacity is equal to actual production. However volume variance can be sub-divided into F-OH Capacity and F-OH Efficiency Variances as follows: F-OH Volume Variance Capacity Variance Budgeted capacity hrs. × S.R 50,000 × (1.5 + 2) × 22.858** Actual hours × S.R 168,000 × 22.858 = Efficiency Variance Actual hours × S.R 168,000 × 22.858 = Std. hours for A.P × S.R 50,000 × (1.5 + 2) × 22.858 = 4,000,000 3,840,000 160,000 A 3,840,000 4,000,000 160,000 F [not required for additional information] If factory overheads expenditure variance is to be calculated combined; then: Actual F-OH (16,680,000 + 4,240,000) = 20,920,000 Less: AHW × S.R (100 × 72,000) + (80 × 96,000) = 14,880,000 Budgeted Production × S.R (50,000 × 80) = 4,000,000 18,880,000 2,040,000 A Total Factory Overheads Variance (not required just for additional information) Actual (16,680,000 + 4,240,000) 20,920 = Applied F-OH (50,000 × 390*) 19,500 1,420 A Expenditure Actual F-OH = Less: Std. Cost of F-OH: AHW × S.R VOH Efficiency 20,920 Volume (SHW for A.P – AHW) × S.R (50,000×1.5 – 72,000)× 100 = 300,000F (50,000×1.2 – 96,000)× 80 = 320,000F 620,000F 72,000×100 + 96,000×80 = Budgeted Prod. 50,000×80 1,180 A 240 A Budgeted F-OH 50,000×80 = Actual prod×S.R 50,000×80 = 400,000 400,000 -- 14,880 4,000 18,880 2,040 A Calculation of rates: *V-OH rate /unit = [100 × 1.5 + 80 × 2] F-OH rate/unit = 4,000,000 ÷ 50,000 = = 310 80 390 Page 45 of 78 A.11 Actual Material Cost: [Std. Material Cost of A.P] – [Actual Material Cost] (SQU × SR) – (AQU × AR) (100,000 × 170) – 18,420,000 = 1,420,000 A Usage = 820,000 A Price = 600,000 A Direct Labour Variances Rate (SR – AR) × AHW Efficiency (SHW for A.P – AHW) x SR 16,250,000 120 − × 130,000 130,000 (100,000 × 1.25 – 130,000) × 120 650,000 A 600,000 A Variable overheads total variance: [SHW for A.P × S.R] – (AHW × AR) (100,000 × 1.25 × 90) – (13,000,000) =1,750,000 A (SR – AR) × AHW (SHW for A.P – AHW) 13,000,000 90 − × 130,000 130,000 (100,000 × 1.25 – 130,000) × 90 1,300,000 A 450,000 A Fixed-OH Total variance Actual = 2,500,000 Nil Applied = 2,500,000 (100,000 × 25) Actual F-OH = Budgeted F-OH (102,400 × 25) 2,500,000 2,560,000 60,000 F 102,400 × 25 = 100,000 × 25 = 2,560,000 2,500,000 60,000 A 60,000 A Budgeted Capacity hrs × S.R Actual Consumed hrs × S.R 128,000 × 20 = 130,000 × 20 = 2,560,000 2,600,000_ 40,000 F Actual Consumed hrs × S.R Std. hours for actual prod x SR 130,000 × 20 = 100,000 × 1.25 × 20 = 2,600,000 2,500,000 100,000 A (W-1) Fixed and Variable OH per Hours Std. total OH rate / labour hour (137.5 ÷ 1.25) Std. fixed OH rate / labour hour (2,560,000 ÷ 128,000) Std. Variable OH rate / labour hour (balance) Fixed OH Rate/Unit = = = = 110/hr. 20/hr. 90/hr. 2,560,000 = 25 102,400 * *Budgeted Production – 128,000 ÷ 1.25 = 102,400 Page 46 of 78 And never say of anything, “I shall do such and such thing tomorrow” except (with the saying) if ALLAH wills!” A.12 All solution same except four variances: Combined factory overheads Expenditure Variance (as break up of actual factory overheads is not available): Actual Production overheads Less: Total Std. Cost of Factory overheads [AHW × S.R] = 130,000 × 90 Budgeted Production × S.R = (102,400 × 25) = Total Expenditure Variance 15,500,000 11,700,000 2,560,000 14,260,000 1,240,000 A 1,300,0000 A 60,000 F Remaining variable overheads efficiency, fixed overheads capacity and efficiency variances as in Q.11 [not required for additional information] Total OH Variance Combined (VOH + F-OH) Actual Factory OH = Applied Factory OH (100,000 × 137.5) Expenditure As above 1,240 A 15,500,000 13,750,000 1,750,000 A Efficiency 450 A (as previous) (Under applied) Volume 60 A (as previous) Page 47 of 78 Extra practice questions: Question 1 Jack and Jill (JJ) manufactures various products. The following information pertains to one of its main products: (i) Standard cost card per unit Rupees Direct material (5 kg at Rs. 40 per kg) 200 Direct labour (1.5 hours at Rs. 80 per hour) 120 Factory overheads 130% of direct labour (ii) Fixed overheads are budgeted at Rs. 3 million based on normal capacity of 75,000 direct labour hours per month. (iii) Actual data for the month of June 2015 Units Opening work in process (80% converted) 8,000 Started during the month 50,000 Transferred to finished goods 48,000 Closing work in process (60% converted) 7,000 Rupees Material issued to production at: Rs. 38 per kg 1,900,000 Rs. 42 per kg 8,400,000 Direct labour at Rs. 84 per hour 6,048,000 Variable factory overheads 6,350,000 Fixed factory overheads 2,850,000 (iv) Materials are added at the beginning of the process. Conversion costs are incurred evenly throughout the process. Losses up to 3% of the units are considered as normal. However, losses are determined at the time of inspection which takes place when units are 90% complete. (v) JJ uses FIFO method for inventory valuation. Required: (a) Compute equivalent production units (b) Calculate the following variances for the month of June 2015: (05) • Material rate and usage (03) • Labour rate and efficiency (03) • Variable factory overhead expenditure and efficiency (04) • Fixed factory overhead expenditure and volume (04) Note: if inspection stage is given, then multiply the normal loss percentage with the inspected units to get the normal loss units. Page 48 of 78 I am Muslim, Islam is my Deen,ALLAH is my LIGHT, Quran is my LIFE. Sunnah is my GOAL, and Jannah is my DREAM. A. 1 Jack & Jill: Equivalent Units Using FIFO Quantity Schedule Equivalent Production Units Material Opening Units (80% Conversion) Units started Conversion 8,000 50,000 58,000 Units transferred 48,000 8,000 -- 1,600 40,000 40,000 40,000 Closing WIP (60% Conversion) 7,000 7,000 4,200 (60%) Normal loss (58,000 – 7,000) × 3% 1,530 -- -- Abnormal loss (90% Conversion) 1,470 1,470 1,323 (90%) 58,000 48,470 47,123 (b) Variances: Material Rate (40 – 38) × 50,000* = 100,000 F (40 – 42) × 200,000** = 400,000 A *1,900,000 ÷ 38 = 50,000 **8,400,000 ÷ 42 = 200,000 Usage (48,470 × 5 – 250,000) × 40 = 306,000 A 300,000 A 250,000 kgs Labour Rate Efficiency (80 – 84) × 72,000* = 288,000 A (47,123 × 1.5 – 72,000) × 80 = 105,240 A [6,048,000 ÷ 84] Variable -OH Expenditure Efficiency (64 – 6,350,000/72,000) × 72,000 = 1,742,000 A (47,123 × 1.5 – 72,000) × 64 = 84,192 A Fixed -OH Expenditure Volume 2,850,000 50,000 × 60 = 3,000,000 3,000,000 47,123 × 60 = 2,827,380 150,000 F 172,620 A Page 49 of 78 (W-1) Std. FOH rate/hr & per Unit: Std. F-OH rate/hr (120 × 130%) ÷ 1.5 = 104/ hr & 156/unit Std. Fixed F-OH rate / hr [3,000,000 ÷ 75,000] = 40 / hr & 60/unit & 96/unit Std. Variable F-OH rate / hr (104 – 40) 64 / hr Question 2 Sigma Limited (SL) is a manufacturer of product A. SL operates at a normal capacity of 90% against its available annual capacity of 50,000 machine hours and uses absorption costing. The following summarised profit statements were extracted from SL’s budget for the year ending 31 December 2015. Actual – 2014 Units Sales Budget – 2015 Rs. In ‘000’ Rs. In ‘000’ Units 4,125 49,500 4,600 56,580 Opening inventory 400 (3,400) 600 (5,400) Cost of production 4,325 (38,925) 4,500 (44,325) 600 5,400 500 4,925 Closing inventory Under absorbed production overheads Selling and administration cost (30% fixed) Net profit (100) (3,000) (5,250) 9,475 6,530 Other relevant information is as under: 2014 Standard machine hours per unit Budget - 2015 10 hours 10 hours Rs. 2,000 Rs. 2,250 Estimated fixed production overheads at normal capacity Rs. 3,600,000 Rs. 4,050,000 Actual production overheads (Actual machine hours 44,000) Rs. 8,750,000 - Standard production overhead rate per unit Required: (a) What do you understand by under / over absorbed production overheads? (02) (b) Analyse the under absorbed production overheads of SL for the year ended 31 December 2014, into spending (means expenditure) and volume variances. Give two probable reasons for each variance. (06) (c) Prepare budgeted profit and Loss Statement for the year ending 31 December 2015, using marginal costing. (07) (d) Analyse the difference between budgeted profit determined under absorption and marginal costing, for the year ending 31 December 2015. (02) Answer 2 (a) Under / Over absorbed production Overheads: Production overhead rate is predetermined at the beginning of the period based on budgeted annual overheads and budgeted annual production. Overheads are applied to actual units using predetermined overhead rate. However, actual overheads and actual production may differ from budgeted overheads and production, therefore it would result in under / over absorption of production overheads. (b) Total production (factory) Overhead Variance: Actual Factory OH = 8,750,000 Applied Factory OH (4,320 × 2,000) = 8,650,000 100,000 A Page 50 of 78 Never think any request is too much for Allah; He says: “BE” and “IT IS” Expenditure (Spending) Efficiency Actual Factory OHs = 8,750 Volume (not required but can be calculated) Budgeted F-OH (4500×800) Less: Std. cost of F-OH: (SHW for A.P – AHW) × SR Applied F-OH (4,325 × 800) VOH: (4325 × 10 – 44,000) × 120 AHW × S.R (44,000 × 120) 5,280 3,600 3,460 140 A (Not required but can be further sub-divided as follows) 90 A F-OH: Budgeted F-OH (4,500×800) 3,600 8,880 130 F Capacity Efficiency 45,000 × 80 = 3,600 44,000 × 80 = 3,520 44,000 × 80 = 3,520 4,325 × 10 × 80 = 3,460 80 A 60 A In 2014 F-OH rate/unit = 2,000 ÷ 10 = F-OH rate/hr = 3,600,000 ÷ 45,000 = Variable OH rate/hr (200 – 80) Fixed F-OH rate / unit = 80 × 10 = Variable F-OH rate / unit = 120 × 10 = 200/hr. 80/hr. 120/hr. 800 1,200 2,000 In 2015 F-OH rate/unit = 2,250 ÷ 10 = Fixed OH rate / hr = 4,050,000 ÷ 4,500 = VOH rate/hr (225 – 90) Fixed F-OH rate/unit = (90 × 10) Variable F-OH rate/unit (135 × 10) = 225/hr. 90/hr. 135/hr. 900 1,350 2,280 (c) Budgeted profit and loss statement (using marginal costing) For the year ended 31-12-2015 Rs 000 Sales 56,580 Less: Variable Cost of Sales: Opening Stock [(5,400 – (600 × 0.8)) 4,920 + Variable COGM [44,325 – (45,000 × 0.9)] 40,275 - Closing Stock [4,925 – (500 × 0.9)] (4,475) (40,720) Gross Contribution 15,860 Variable selling & Admin (5,250 × 70%) (3,675) Net Contribution 12,185 Fixed Production OHs (4,050) Fixed selling and distribution OHs (5,250 × 30%) (1,575) Net Profit 6,560 Page 51 of 78 (d) Reconciliation of Budgeted Profits: Profit as per marginal costing 6,560 Opening stock as per M.C 4,920 Closing stock as per M.C (4,475) Opening stock as per A.C (5,400 Closing stock as per A.C 4,925 Profit As Per Absorption Costing 6,530 (480) 450 Q. 3 MZ Limited (MZL) manufactures a single product X and uses standard marginal costing system. The standard cost card of product X is as follows: Raw material (13 kg @ Rs. 135 per kg) Labour (14 hours @ Rs. 100 per hour) Variable production overheads (Rs. 75 per labour hour) Rupees 1,755 1,400 1,050 Following data is available in respect of operations for the month of February 2018: 1. 55,000 units were put into process. 1,500 units were lost in process which were considered to be normal loss. Process losses occur at the end of the process. 2. 698,000 kg of material was purchased at Rs. 145 per kg. Material is added at the start of the process and conversion costs are incurred evenly throughout the process. 3. 755,000 labour hours were worked during the month. However, due to certain labour related issues, wages were paid at Rs. 115 per hour. 4. Fixed production overheads are budgeted at Rs. 40 million for the month of February 2018. Total actual production overheads amounted to Rs. 95 million. Actual fixed production overheads exceeded budgeted fixed overheads by Rs. 1.1 million. 5. Inventory balances were as under: Raw material (kg) Work in process (units) Finished goods (units) (a) 01 February 2018 15,000 5,000 (60% converted) 10,000 28 February 2018 17,000 6,000 (80% converted) 12,000 MZL uses FIFO method for valuing the inventories. Required: Compute material, labour and overhead variances. (14) Page 52 of 78 Do not lose hope, nor be sad [Quran 3:139] A. 3 MZL Limited Variances: Material Rate (Price) Usage (SR – AR) × AQU (SQU – AQV) × S.R (135 – 145) × 696,000 [(53,500 × 13) – 696,000] × 135 6,960,000 A 67,500 A Labour Rate Efficiency (SR – AR) × AHW (SHW – AHW) × S.R (100 – 115) × 755,000 [(54,300 × 14) – 755,000] × 100 11,325,000 A 520,000 F Variable OH Expenditure Efficiency (SR – AR) × AHW (SHW – AHW) × S.R 53,900,000 * 75 − 755,000 × 755,000 [(54,300 × 14) – 755,000] × 75 2,725,000 F 390,000 F *Actual Production OH = 95,000,000 Actual Fixed OH [40,000,000 + 1,100,000] 41,100,000 Variable Production OH (Actual) 53,900,000 Page 53 of 78 Fixed OH Expenditure Budgeted Fixed OH Actual Fixed OH 40,000,000 41,100,000 1,100,000 A Workings: (W-1) b/d Input Process Account 5,000 F.G (Output) 55,000 52,500 N. Loss 1,500 c/d 6,000 -- Equivalent Units: Output c/d WIP Material Conversion 1,500 -- 2,000 (40%) 47,500 47,500 47,500 6,000 4,800 (80%) 53,500 54,300 52,500 6,000 Material A/c in kgs b/d Purchased 15,000 Used 696,000 698,000 c/d 17,000 Page 54 of 78 Do not cry at your loss, ALLAH will not take anything from a believer without replacing it with something better. Q. 4 (a) Following information has been extracted from the records of Silver Industries Limited (SIL) for the month of June 2017: Production Direct labour Variable & fixed Units hours Overheads (Rs.) Available capacity 10,000 30,000 Budget 8,000 24,000 3,600,000 Actual 8,600 25,000 3,900,000 Fixed overheads were budgeted at Rs. 1,200,000. Applied fixed overheads exceeded actual fixed overheads by Rs. 20,000. SIL uses standard absorption costing. Over/under applied factory overheads are charged to profit and loss account. Required: (i) Prepare accounting entries to record the factory overheads. (03) (ii) Analyse under/over applied overheads into expenditure, efficiency and capacity variances. (11) (b) Comment on the difference between overhead variances under marginal and absorption costing. (03) A. 4 a) (i) Entries 1) F – OH 2) WIP 3) P/L 3,900,000 Cash/Payable 3,900,000 3,870,000 F – OH 3,870,000 30,000 F – OH 30,000 Actual Fixed OH (balancing) Applied Fixed OH (8,600 x 150*) Over applied Fixed OH *[1,200,000 ÷ 8,000 = 150/unit] = = 1,270,000 1,290,000 20,000 = = 3,600,000 1,200,000 2,400,000 = = 150/Unit 50/Hour = = 3,900,000 1,270,000 2,630,000 Actual Factory OH = 3,900,000 Applied Factory OH (8,600 x *450) = 3,870,000 Total Factory OH – Budgeted Fixed OH – Budgeted Variable Factory OH – Budgeted Fixed OH Std. Rate/Unit Fixed OH Std. Rate/Hour Total Factory OH – Actual Actual Fixed OH – Actual Actual Variable Factory OH (a) 1,200,000/8,000 1,200,000/24,000 Overall Under/Over Applied Factory OH: 30,000 A *[ F-OH Std. Rate/Unit] 3,600,000/8,000 = 450/Unit Page 55 of 78 Under Absorbed Factory-OH 30,000 A (Not Required for Extra Information) Fixed – OH Volume Variance Budgeted Fixed OH = 1,200,000 (8,000 x 150) Applied Fixed OH = 1,290,000 (8,600 x 150) 90,000 F V-OH Efficiency Variance (SHW – AHW) x SR (8,600 x 3 – 25,000) x 100 80,000 F Factory-OH Expenditure Variance Actual Factory-OH 3,900,000 Std. cost of Factory-OH: From fixed OH: Budgeted Fixed OH1,200,000 From V – OH: AHW x SR*(W-1) 2,500,000 (25,000 x 100)* 3,700,000 200,000 A Fixed OH Capacity Variance Budgeted capacity hrs x S.R = 1,200,000 (24,000 x 50) Actual Consumed hrs x S.R = 1,250,000 (25,000 x 50) 50,000 F Fixed OH Efficiency Variance Actual Cons. hrs x S.R = 1,250,000 (25,000 x 50) Std. hrs for A.P x S.R = 1,290,000 (8,600 x 3* x 50) 40,000 F *[24,000 hrs/8,000 hrs] If Factory OH expenditure variance is calculated separately: Variable OH Expenditure Variance Fixed OH Expenditure Variance [S.R – A.R] x AHW Actual Fixed OH 1,270,000 Budgeted Fixed OH 1,200,000 (100 – 2,630,000 25,000 130,000 A ) x 25,000 70,000 A W-1) V – OH rate/hr [300 ÷ 3] = 100/hr W-2) F – OH rate/unit = 450 Fixed OH rate/unit = 150 V – OH rate/unit 300 (b) Comments on the difference between overhead variances under marginal and absorption costing: In absorption costing, fixed overheads are allocated to the products and these are included in the inventory valuations as product cost (means applied to production). In marginal costing, only variable overheads are assigned to the product; fixed overheads are regarded as period costs and recognized as an expense in the period in which they are incurred. Variable and fixed overhead variances under marginal and absorption costing are same, except for the Fixed overhead volume variance and therefore Fixed overhead capacity and Fixed overhead efficiency variance are calculated only under absorption costing. In addition Fixed overhead total variance is only calculated under Absorption costing. Page 56 of 78 Loneliness is better than a bad company. Q. 5 Seema Enterprises (SE) produces various leather goods. It operates a standard marginal costing system. For one of its products Bela, following information was extracted for the month of December 2015 from SE's budget document for the year 2015. Sales Cost of production of 10,000 units: Direct material Direct labour Variable overheads Fixed overheads 9,800 units 5,000 kg 24,000 hrs 2,000 machine hrs Rs. in million 25.00 9.00 3.60 4.40 3.80 Actual production for the month of December 2015 was 12,000 units whereas SE earned revenue of Rs. 30 million by selling 11,000 units of Bela. Following information pertains to actual cost of production for the month: (b) 5,700 kg material was issued to production. Raw materials are valued using FIFO method. Other details relating to the raw material used for Bela are as follows: 1-Dec-2015 Opening balance 10-Dec-2015 Purchases (ii) kg 3,000 15,000 Rs. in million 5.70 26.25 To minimise labour turnover, SE increased production wages by 10% above the standard rate, effective 1 December 2015. This improved labour efficiency by 5% as compared to budget. (iii) 2,100 machine hours were worked. Details of overheads are as under: • Depreciation amounted to Rs. 1.6 million (same as budgeted) • Factory building rent amounted to Rs. 1.20 million (same as budgeted) • All other overheads were 4% in excess of the budget (iv) There was no opening finished goods inventory of Bela. Actual closing inventory may be valued at standard marginal production costs. Required: a) Compute budgeted and actual profit of Bela for the month of December 2015 using marginal costing. (6) b) Reconcile the budgeted profit with actual profit using relevant variances under marginal costing. (14) Page 57 of 78 A. 5 Seema Enterprises (a) Budgeted and actual profits for the month of December 2015 (Using marginal costing) Rs. in million (i) Budgeted profit: Sales (9,800 units) Variable cost of sale: Opening Finished goods + Variable COGM (10,000 units): Direct Material 9 Direct Labor 3.6 Variable OH`s 4.4 17 Closing finished goods inventory at standard cost (0.34) [17M ÷ 10,000×200[10,000 - 9,800]] Gross Contribution Fixed cost Net profit Actual profit: Sales (11,000 units) Variable Cost of Sale: Opening Finished Goods + variable COGM: Direct Material Consumed: Opening stock [3000 Kg] 5.7 +Purchases [15,000 Kg] 26.25 Closing cost [12,300* Kg x 1750**] 21.525 25.00 (16.66) 8.34 (3.80) 4.54 30.00 10.425 *[3,000+15,000-5,700] **[26.25M/15,000] 4.51 OR : [3,000 kgs 5.7M + 26.25M/15,000 x 2700 kgs] =10.425 Direct labor [27,360*x165*] 4.80 *Actual labor hr`s [24,000/10,000] = 2.4x12,000x95% =27,360 **Actual labor rate [3,600,000/24,000 =150x1.1=165 Variable OH [2,100x2,288*] 4.80 *Actual variable OH rate/hr 19.74 [ 4,400,000/2,000] =2,200x1.04=2,288/machine hr. Less: Closing finished goods inventory (at standard cost) [17M÷10,000×1,000](1.70) Gross Contribution Fixed cost [1.6+1.2+(3.8-1.6-1.2)1.04] Actual Profit (18.04) 11.96 (3.84) 8.12 Page 58 of 78 Death may not come to us today, but we are one day closer to it. (ii) Budgeted profit Budgeted fixed cost Budgeted contribution Variances: (Workings below) Sales price Sales volume Material price Material usage Labor rate Labor efficiency Variable overhead expenditure Variable overhead efficiency Actual Contribution: Budgeted fixed cost Fixed OH Expenditure Variance Actual Profit 4.54 3.80 8.34 1.94F 1.02F 0.17A 0.54F 0.41A 0.22F 0.18A 0.66F 11.96 3.8 0.04A (3.84) 8.12 Working: Calculation of Variances: Sales Price Volume (BR – AR) × AQS (BQS – AQS) × Std.cont/unit (25M/9,800 – 30M/11,000) × 11,000 [(9,800 - 11,000) x 8.34M/9,800 1.94 F 1.02 F Material Price Usage (SR – AR) × AQU (SQU – AQU) × S.R [(12,000x0.5*)-5,700]x1,800 [1,800–1,900(5.7M/3,000)]× 3,000=0.3A [1,800-1,750(26.25M/15,000)]x2,700=0.135 A 0.17A 0.54 F *5,000 kgs /10,000 units Labour Rate Efficiency (SR – AR) × AHW (SHW – AHW) × S.R (150 – 165) × 27,360 [(12,000 × 2.4) – 27,360] × 150 0.41 A 0.22 F Page 59 of 78 Variable OH[On The Basis Of Machine Hrs As In Question] Expenditure Efficiency (SR – AR) × AHW (SHW – AHW) × S.R [2,200-2,288]x2,100 [(12,000 × 0.2*) – 2,100] × 2,200 *[2,000/10,000] 0.18 A 0.66 F Fixed OH Expenditure Budgeted Fixed OH Actual Fixed OH 3.8 3.84 0.04 A Question 6 Zamil Industries (ZI) produces and markets an industrial product Zeta. ZI uses standard absorption costing system. The break-up of Zeta’s standard cost per unit is as under: Rupees Materials: Axe – 1 kg 160 Zee – 2 kg 210 Direct labour – 0.8 hours 200 Overheads – 180 0.8 hours Production of Zeta for the month of August 2016 was budgeted at 15,000 units. Information pertaining to production of Zeta for August 2016 is as under: (i) Raw material inventory is valued at lower of cost and net realizable value. Cost is determined under FIFO method. Stock cards of materials Axe and Zee are reproduced below: Axe Date Description 1-Aug Opening balance 3-Aug Purchase returns 4-Aug Purchase 6-Aug Issues to production Zee Kg Cost per kg (Rs.) Kg Cost per kg (Rs.) 9,000 150 4,000 120 - - 8,000 122 - - (2,000) 122 17,000 148 35,000 125 (16,000) - (29,000) - (ii) Actual direct wages for the month were Rs. 3,298,400 consisting of 11,780 direct labour hours. (iii) Fixed overheads were estimated at Rs. 540,000 based on budgeted direct labour hours. (iv) The actual fixed overheads for the month were 583,000. Actual sales of Zeta for the month of August 2016 was 12,000 units. Opening and closing finished goods inventory of Zeta was 5,000 and 8,500 units respectively. Required: (a) (b) Compute following variances: (i) Material price, mix and yield variances (07) (ii) Labour rate and efficiency variances (04) Compute applied fixed overheads and analyse ‘under/over applied fixed factory overheads’ into expenditure, efficiency and capacity variances. (08) Page 60 of 78 Beauty lies in beautiful behavior, manners and mind. Answer 6 (a) (i) Material Variances: 1: Material Price Variance [Axe] [FIFO] [SR – AR] × AQU (i) [160 – 150] × 9,000 = 90,000 F (ii) [160 – 148] × 7,000 = 84,000 F 16,000 kgs 174,000 F Zee: [SR – AR] × AQU (i) [105* - 120] × 4,000 = 60,000 A [105 – 122] × 6,000 = 102,000 A [105 – 125] × 19,000 = 380,000 A 29,000 kgs 542,000 A * [210 ÷ 2] 2. Material Mix and Yield Variance Working of Actual Production: Finished Goods Account b/d 5,000 Produced Sold 12,000 15,500 c/d SQU in SM for AP 15,500 (15,500 × 1) 31,000 (15,500 × 2) 46,500 Axe Zee 8,500 AQU in SM for AP 15,000 (45,000 × 1/3) 30,000 (45,000 × 2/3) 45,000 Yield Variance. AQU in AM for AP 16,000 29,000 45,000 Mix Variance Yield Variance: Axe (15,500 – 15,000) × 160 = 80,000 F Zee (31,000 – 30,000) × 105 = 105,000 F 185,000 F Mix Variance: Axe (15,500 – 16,000) × 160 = 160,000 A Zee (30,000 – 29,000) × 105 = 105,000 F 55,000 A Page 61 of 78 (ii) (b) Labour Variances [SR – AR] × AHW [SHW – AHW] × S.R 3,298,400 250 − 11,780 × 11,780 [(15,500 × 0.8) – 11,780] × 250 353,400 A 155,000 F Analyses of Under / Over applied Fixed OH Actual Fixed Overheads = 583,000 Applied Fixed Overheads [15,500 × 36*] = 558,000 Under Applied Fixed overheads 25,000 A *Standard Fixed OH rate per hour [540,000 ÷ 15,000 × 0.8] = 45 Standard Fixed OH rate per Unit [45 × 0.8] = 36 Fixed Overheads Expenditure Variance Actual Fixed OH = 583,000 Budgeted Fixed OH 540,000 43,000 A Fixed OH Capacity Variance Budgeted Capacity hrs × S.R = 540,000 [12,000 (15,000 x 0.8) x 45] Actual consumed hrs × S.R = 530,100 [11,780 × 45] 9,900 A Fixed OH Volume Variance (Given) (Given) Budgeted F-OH (15,000×36) Applied F-OH (15,500×36) 540,000 558,000 18,000 F Fixed OH Efficiency Variance Actual Consumed hrs × SR = 530,100 [11,780 × 45] Std. hrs for A.P × S.R 558,000 [12,400 (15,500 x 0.8) x 45] 27,900 F Page 62 of 78 Allah has heard the yearning of your quiet heart. Be patient, everything will be ok soon. Q.1: (for test) H Ltd. manufacture a standard leather walking boot, for which the standard unit cost and selling price are as follows: Rs. Direct material Leather 3 units at Rs. 5 per unit 15 Other materials 3 18 Direct labour 1 ½ hours at Rs. 4 per hour 6 Variable production overheads 1 ½ hours at Rs. 2 per hour 3 Fixed production overheads 1 ½ hours at Rs. 6 per hour 9 Standard cost 36 Selling price 48 Standard profit, before marketing and administrative expenses 12 Budgeted production and sales for 20X8 were 3,000 units. During the period the actual results were as follows: Production Sales Sales revenue Leather purchased: Units 3,200 2,850 Rs. Hours 141,000 Quantity Cost Leather used Other materials purchased and used Direct labour: Hours paid for Production time Labour cost Variable production overheads Fixed production overheads 9,200 45,400 9,750 9,500 5,850 5,100 24,100 10,650 31,500 Stocks of leather are valued at standard cost, and stocks of finished goods are valued at standard full production cost. Required: Prepare an operating statement for the period reconciling budgeted and actual profit and specifying all the relevant variances. Ignore marketing and administration costs. A.1 Operating Statement: Budgeted Profit (3,000 × 12) Sales Price Variance Sales Volume Variance 36,000 4,200 F 1,800 A 38,400 Cost Variances: Leather Price Leather Usage Other Material Direct Labour – Rate – Efficiency – Idle Time Variable OH: Expenditure Efficiency 600 F 750 A 100 F 700 A 1,200 A 3,000 A 450 A 600 A Page 63 of 78 Fixed OH: Expenditure Volume 4,500 A 1,800 F *Actual Profit 29,700 *Calculation of Actual Profit: Sales Less: Cost of Sales: Leather Consumed: Opening Stock (550 × 5) Add: Purchases Less: Closing Stock Other Materials Labour V-OH F-OH Cost of Goods Manufactured Opening F.G Closing F.G (350 × 36) Cost of Sales Gross Profit 141,000 2,750 45,400 (--) 48,150 9,500 24,100 10,650 37,500 123,900 -(12,600) (111,300) 29,700 Calculation of Variances: (a) Leather: Price Usage 45,400 5 − 4,200 × 9,200 [(3,200 × 3) – 9,750) × 5] 600 F 750 A Stocks are valued at std. costs and so price variance must be calculated on quantity purchased rather than quantity used. (b) Other Material: We are not given a breakdown into units of material and price per unit of other material and so the only material variance we can calculate is the total cost variance. (SQU for A.P × S.R) – Actual Cost 3,200 × 3 – 9,500 = 100 F 9,600 (c) Labour Variances: Rate Idle time Variance 24,100 4 − 5,850 × 5,850 Idle time × S.R [5,850 – 5,100] × 4 700 A 3,000 A Efficiency Variance [(3,200 × 1.5) – 5,100) × 4] 1,200 A (The efficiency variance is based on productive hours, excluding idle time) Page 64 of 78 اے ایمان والوں نماز اور صبر سے مدد تالش کرو۔بے شک ہللا صبر کرنے والوں کے ساتھ ہے ۔ (d) Variable Overhead Variances: Expenditure Efficiency Variance 10,650 2 − 5,100 × 5,100 [(3,200 × 1.5) – 5,100) × 2] 450 A (e) 600 A Fixed Overhead Variances: Expenditure Actual Fixed OH = 31,500 Budgeted Fixed OH (3,000 × 9) 27,000 4,500 A Volume Budgeted Fixed OH (3,000 × 9) 27,000 Actual production × S.R (3,200×9) 28,800 1,800 F Break-up of Fixed OH Volume Variance (not required only for additional information) Budgeted capacity hrs. × S.R 3,000 × 1.5 × 6 = Actual Consumed hrs. × S.R 5,100 × 6 (f) 27,000 27,000 3,600 F Actual Consumed hrs. × S.R 5,100 × 6 Std. hrs. for A.P × S.R 3,200 × 1.5 × 6 30,600 28,800 1,800 A Sale Variances: Sale Price Variance 141,000 48 − 2,850 × 2,850 4,200 F Sale Profit Volume Variance [3,000 – 2,850] × 12 1,800 A Page 65 of 78 Variance Analysis 1.LETTUCE Lettuce makes a product – the vegetable guard. It is the organic alternative to slug pellets and chemical sprays. For the forthcoming period budgeted fixed costs were Rs.6,000 and budgeted production and sales were 1,300 units. The vegetable guard has the following standard cost: Selling price Rs. 50 Materials 5kg Rs.4/kg 20 Labour 3hrs Rs.4/hr 12 9 Variable overheads 3hrs Rs.3/hr Actual results for the period were as follows: 1,100 units were made and sold, earning revenue of Rs.57,200. 6,600kg of materials were bought at a cost of Rs.29,700 but only 6,300 kg were used 3,600 hours of labour were paid for at a cost of Rs.14,220. The total cost for variable overheads was Rs.11,700 and fixed costs were Rs.4,000. The company uses marginal costing and values all inventory at standard cost. Required: (a) (b) (c) Produce a statement reconciling actual and budgeted profit using appropriate variances. (15) Assuming now that the company uses absorption costing, recalculate the fixed production overhead variances (6) Discuss possible causes for the labour variances you have calculated. (4) 1. MOONGAZER MoonGazer produces a product – the telescope. Actual results for the period were: ❑ 430 units made and sold, earning revenue of Rs.47,300. ❑ Materials: 1,075 kg were used. ❑ 1,200 kg of materials were purchased at a cost of Rs.17,700 ❑ Direct labour: 1,700 hours were worked at a cost of Rs.14,637 ❑ Fixed production overheads expenditure: Rs.2,400. ❑ Variable production overheads expenditure: Rs.3,870. The standard cost card for the product is as follows: Direct material Direct labour Variable overhead Fixed production overhead per unit 2 kg Rs.15 4hrs Rs.8.50 4hrs Rs.2.00 Rs. 30 34 8 5 77 The standard unit selling price is Rs.100. The cost card is based on production and sales of 450 units in each period. Page 66 of 78 TAWAKKUL is having full faith that ALLAH will take care of you even when things look impossible. The company values its inventories at standard cost. Required Produce an operating statement to reconcile budgeted and actual gross profit. (14) 2. CARAT Carat plc, a premium food manufacturer, is reviewing operations for a three-month period. The company operates a standard marginal costing system and manufactures one product, ZP, for which the following standard revenue and cost data per unit of product is available: Selling price Rs. 12.00 Direct material A 2.5 kg at Rs. 1.70 per kg Direct material B 1.5 kg at Rs. 1.20 per kg Direct labour 0.45 hrs at Rs. 6.00 per hour Fixed production overheads for the three-month period were expected to be Rs. 62,500. Actual data for the three-month period was as follows: Sales and production 48,000 units of ZP were produced and sold for Rs. 580,800 Direct material A 121,951 kg were used at a cost of Rs. 200,000 Direct material B 67,200 kg were used at a cost of Rs. 84,000 Direct labour Employees worked for 18,900 hours, but 19,200 hours were paid at a cost of Rs. 117,120 Fixed production overheads Rs. 64,000 Budgeted sales for the three-month period were 50,000 units of Product ZP. Required (a)Calculate the following variances: (i) sales volume contribution and sales price variances; (ii) price, mix and yield variances for each material; (iii) labour rate, labour efficiency and idle time variances. (15) (b) Prepare an operating statement that reconciles budgeted profit to actual profit with each variance clearly shown. (5) c) Explain the reasons of variances. Page 67 of 78 5. EXCELLENT LIMITED Excellent Limited makes and sells a single product. The standard cost card for the product, based on normal capacity of 45,000 units per month is as under: Rupees Material 60 kgs at Rs. 0.60 per kg 36.00 Labour ½ hour at Rs. 50.00 per hour 25.00 Variable factory overheads, 30% of direct labour cost 7.50 Fixed factory overheads 6.50 75.00 Total Actual data for the month of August 20X3 is as under: Work in process on August 1, 20X3 (60% converted) Started during the month Transferred to finished goods Work in process on August 31, 20X3 (50% converted) Material purchased at Rs. 0.50 per kg Material issued to production Direct labour at Rs. 52 per hour Factory overheads (including fixed costs of Rs. 290,000) Units Units Units Units Rs. Kgs Rs. Rs. 10,000 50,000 48,000 10,000 1,750,000 3,100,000 1,300,000 600,000 The company uses FIFO method for inventory valuation. All materials are added at the beginning of the process. Conversion costs are incurred evenly throughout the process. Inspection takes place when the units are 80% complete. Under normal conditions, no spoilage should occur. Required • Prepare a quantity and equivalent production schedules for material and conversion costs. • Calculate material, labour and variable overhead variances. (Assume that the material price variance is calculated as materials are used rather than as they are purchased). • Calculate the over(under) absorption of fixed production overhead and analyse it into expenditure variance and volume variance. • Analyse the fixed production overhead volume variance into efficiency and capacity variances. (20) 6. ABC LIMITED ABC Limited produces and markets a single product. The company operates a standard costing system. The standard cost card for the product is as under: Sale price Rs. 600 per unit Direct material 2.5 kg per unit at Rs. 50 per kg Direct labour 2.0 hours per unit at Rs. 100 per hour Variable overheads Rs. 25 per direct labour hour Fixed overheads Rs. 10 per unit Budgeted production 500,000 units per month The company maintains finished goods inventory at 25,000 units throughout the year. Actual results for the month of August 20X3 were as under: Page 68 of 78 My Lord enable me to be grateful for your favour which you have bestowed upon me and upon my parents, and to work righteousness of which you approve and make righteous for me my offspring. Truely, I have turned to you in repentance and truly, I am one of the Muslims [46:15] Rupees in ‘000 Sales 480,000 units 295,000 Direct material 950,000 kgs 55,000 Direct labour 990,000 hours 105,000 Variable overheads 26,000 Fixed overheads 5,100 Required: Reconcile budgeted profit with actual profit using relevant variances. (18) 7. STANDARD COST SHEET The following data relates to actual output, actual costs and variances for the four- weekly accounting period number 4 of a company which makes only one product. The value of work-in-progress at the end of period 4 was the same as the value of work-inprogress at the beginning of the month. Actual production of Product XY Actual costs incurred: Direct materials purchased and used (150,000 kg) Direct labour costs (32,000 hours) Variable production overhead Variances: Direct materials price Direct materials usage Direct labour rate Direct labour efficiency Variable production overhead expenditure Variable production overhead efficiency 18,000 units Rs.000 210 136 38 Rs.000 15 9 8 16 6 4 Favourable Adverse Adverse Favourable Adverse Favourable Variable production overhead varies with labour hours worked. A standard marginal costing system is operated. Required Present a standard product cost sheet for one unit of Product XY, showing how the standard marginal production cost of the product is made up. Page 69 of 78 VARIANCE ANALYSIS (Reasons) Direct materials: possible causes of variances When variances occur and they appear to be significant, management should investigate the reason for the variance. If the cause of the variance is something within the control of management, control action should be taken. Some of the possible causes of materials variances are listed below. Materials price variance: causes Possible causes of favorable materials price variances include: • Different suppliers were used and these charged a lower price (favorable price variance) than the usual supplier. • Materials were purchased in sufficient quantities to obtain a bulk purchase discount (a quantity discount), resulting in a favorable price variance. • Materials were bought that were of lower quality than standard and so cheaper than expected. Possible causes of adverse materials price variances include: • • • • Different suppliers were used and these charged a higher price (adverse price variance) than the usual supplier. Suppliers increased their prices by more than expected. (Higher prices might be caused by an unexpected increase in the rate of inflation.) There was a severe shortage of the materials, so that prices in the market were much higher than expected. Materials were bought that were better quality than standard and more expensive than expected. Materials usage variance: causes Possible causes of favorable materials usage variances include: • Wastage rates were lower than expected. • Improvements in production methods resulted in more efficient usage of materials (favorable usage variance). • Materials were of higher quality. Possible causes of adverse materials usage variances include: • Wastage rates were higher than expected. • Poor materials handling resulted in a large amount of breakages (adverse usage variance). Breakages mean that a quantity of materials input to the production process are wasted. • Materials used were of cheaper quality than standard, with the result that more materials had to be thrown away as waste. Direct labor: possible causes of variances When labor variances appear significant, management should investigate the reason why they occurred, and take control measures where appropriate to improve the situation in the future. Possible causes of labor variances include the following. Possible causes of favorable labor rate variances include: • Using direct labor employees who were relatively inexperienced and new to the job (favorable rate variance, because these employees would be paid less than ‘normal’). • Actual pay increase turning out to be less than expected. Possible causes of adverse labor rate variances include: • • • An increase in pay for employees. Working overtime hours paid at a premium above the basic rate (because overtime rate is more than normal rate) Using direct labor employees who were more skilled and experienced than the ‘normal’ and who are paid more than the standard rate per hour (adverse rate variance). Possible causes of favorable labor efficiency variances include: • More efficient methods of working. • Good morale amongst the workforce and good management with the result that the work force is more productive. • If incentive schemes are introduced to the workforce, this may encourage employees to work more quickly and therefore give rise to a favorable efficiency variance. • Previously unaccounted for learning and experience curves (will be discussed in next chapters as well) Page 70 of 78 Every religion has a special character and the characteristic of Islam is modesty. • Using employees who are more experienced than ‘standard’, resulting in favorable efficiency variances as they are able to complete their work more quickly than less-experienced colleagues. Possible causes of adverse labor efficiency variances include: • Using employees who are less experienced than ‘standard’, resulting in adverse efficiency variances. • An event causing poor morale.(e.g management is not honoring its commitment of bonus) Variable production overhead: possible causes of variances Possible causes of favorable variable production overhead expenditure variances include: • Forecast increase in costs not materializing Possible causes of adverse variable production overhead variances include: • Unexpected increases in energy prices Anything that causes labor efficiency variance will have an impact on variable production overhead efficiency variances as variable production overhead is incurred as the labor force carries out production.(same as labor efficiency variances) Possible causes of favorable variable production overhead efficiency variances include: • More efficient methods of working. • Good morale amongst the workforce and good management with the result that the work force is more productive. • If incentive schemes are introduced to the workforce, this may encourage employees to work more quickly and therefore give rise to a favorable efficiency variance. • Using employees who are more experienced than ‘standard’, resulting in favorable efficiency variances as they are able to complete their work more quickly than less-experienced colleagues. Possible causes of adverse variable production overhead efficiency variances include: • Using employees who are less experienced than ‘standard’, resulting in adverse efficiency variances. • An event causing poor morale. FIXED PRODUCTION OVERHEAD COST VARIANCES: ABSORPTION COSTING Fixed overhead expenditure variances can be calculated, for control reporting, for other overheads as well as production overheads. For example: • an administration fixed overheads expenditure variance is the difference between budgeted and actual fixed administration overhead costs • a sales and distribution fixed overhead expenditure variance is the difference between budgeted and actual fixed sales and distribution overhead costs The reasons for a favorable or an adverse volume variance might therefore be any of the following. • Working more hours than budgeted might be caused by working overtime, or taking on additional direct labor employees. • Working fewer hours than budgeted might be caused by staff shortages (due to employees leaving or absence from work), hold-ups in production or lack of customer orders. Fixed production overheads: possible causes of variances Fixed overhead expenditure variance • • • Poor budgeting for overhead spending. If the budget for overhead expenditure is unrealistic, there will be an expenditure variance due to poor planning rather than poor expenditure control. Poor control over overhead spending (adverse variance) or good control over spending (favorable variance). Unplanned increases or decreases in items of expenditure for fixed production overheads, for example, an unexpected increase in factory rent. Fixed overhead volume variance (discussion of its breakup) A fixed overhead volume variance can be explained by anything that made actual output volume different from the budgeted volume. The reasons could be: • Efficient working by direct labor: a favorable labor efficiency variance results in a favorable fixed overhead efficiency variance. • Working more hours or less hours than budgeted (capacity variance). Page 71 of 78 • • • An unexpected increase or decrease in demand for a product, with the result that shorter/longer hours were worked (adverse/favorable capacity variance) Strike action by the workforce, resulting in a fall in output and therefore actual hours worked below budgeted hours (adverse capacity variance). Extensive breakdowns in machinery, resulting in lost production and therefore actual hours worked below budgeted hours (adverse capacity variance). INTERRELATIONSHIPS BETWEEN VARIANCES The nature of interrelationships between variances Some causes of individual variances have already been listed. The reasons for variances might also be connected, and two or more variances might arise from the same cause. This is known as an interrelationship between two variances. For example, one variance might be favorable and another variance might be adverse. Taking each variance separately, the favorable variance might suggest good performance and the adverse variance might suggest bad performance. However, the two variances might be inter-related, and the favorable variance and the adverse variance might have the same cause. When this happens, management should look at the two variances together, in order to assess their significance and decide whether control action is needed. Interrelationships between variances are given below. Materials price and usage A materials price variance and usage variance might be inter-related. For example, if a company decides to use a material for production that is more expensive than the normal or standard material, but easier to use and better in quality, there will be an adverse price variance. However, a consequence of using better materials might be lower wastage. If there is less wastage, there will be a favorable material usage variance. Therefore, using a different quality of material can result in an adverse price variance and a favorable usage variance. Labor rate and efficiency If there is a change in the grade of workers used to do some work, both the rate and efficiency variances may be affected. For example, if a lower grade of labor is used instead of the normal higher grade: • there should be a favorable rate variance because the workers will be paid less than the standard rate • however, the lower grade of labor may work less efficiently and take longer to produce goods than the normal higher grade of labor would usually take. If the lower grade of labor takes longer, then this will give rise to an adverse efficiency variance. Therefore, the change in the grade of labor used results in two ‘opposite’ variances, an adverse efficiency variance and a favorable rate variance. When inexperienced employees are used, they might also waste more materials than more experienced employees would, due to mistakes that they make in their work. The result might be not only adverse labor efficiency, but also adverse materials usage. Labor rate and variable overhead efficiency When a production process operates at a different level of efficiency the true cost of that difference is the sum of any costs associated with labor hours. Therefore, the issues described above also affect the variable overhead efficiency variance.(means if lower grade of labor is used than rate variance will be favourable but labor efficiency as well as variable overhead efficiency variance will be adverse because of increase in hours) Fixed overheads Capacity and efficiency If a production process operates at a higher level of efficiency that might mean that it does not have to operate for as long to produce the budgeted production volume. The favorable fixed production overhead efficiency variance would cause an adverse fixed production overhead capacity variance.(if employees works efficiently then budgeted production will be achieved in less actual hours resulting into adverse capacity variance and vice versa) The reverse is also true. If a production process operates at a lower level of efficiency that might mean that it has to operate for longer than was budgeted. The adverse efficiency fixed production overhead variance would cause a favorable fixed production overhead capacity variance. Page 72 of 78 All praises and thanks be to ALLAH, who has guided us to this (i.e. Jannah), and never could we have found guidance, were it not that ALLAH has guided us [7:43] [a prayer of people of Jannah] The importance of reliable standard costs It is important to remember that the value of variances as control information for management depends on the reliability and accuracy of the standard costs. If the standard costs are inaccurate, comparisons between actual cost and standard cost will have no meaning. Adverse or favorable variances might be caused by inaccurate standard costs rather than by inefficient or efficient working. MATERIALS MIX AND YIELD VARIANCES Substitutable materials If the materials are substitutable (i.e. less of one type of material can be compensated for by more of another) the direct materials usage variance can be analyzed into: • a materials mix variance; and • a materials yield variance The total of these two variances is the total material usage variance. It is vital to understand that this further analysis should only be performed if the materials can be substituted for each other. Mix and yield variances have a useful meaning only when the proportions (or ‘mix’) of the different raw materials in the final product can be varied and so are subject to management control. Factors to consider when changing the mix Analysis of the material usage variance into the mix and yield components is worthwhile if management have control of the proportion of each material used. Management will seek to find the optimum mix (it is a mix which result into maximum cost saving and therefore profit) for the product and ensure that the process operates as near to this optimum as possible. Identification of the optimum mix involves consideration of several factors:(means management should consider the following factors while deciding the optimum production mix) • Cost. The cheapest mix may not be the most cost effective. Often a favorable mix variance is offset by an adverse yield variance and the total cost per unit may increase. • Quality. Using a cheaper mix may result in a lower quality product and the customer may not be prepared to pay the same price. A cheaper product may also result in higher sales returns and loss of repute of business. • The fall in quality would make the company vulnerable to reputational risk. USING AND DERIVING STANDARD COSTS Standard costing Standard costing involves the establishment of predetermined estimates of the costs of products or services, the collection of actual costs and the comparison of the actual results with the predetermined estimates. The predetermined costs are known as standard costs and the difference between standard and actual is known as variance. • Standard cost is an estimated or predetermined cost of performing an operation or producing a good or service, under normal conditions. • Standard costing is a control technique that reports variances by comparing actual costs to pre-set standards so facilitating action through management by exception. Standard costing may be used with either a system of absorption costing or a system of marginal costing. In simple words… Standard costing involves using an expected cost (standard cost) as a substitute for actual cost in the accounting system. Periodically the standard costs are compared to the actual costs. Differences between the standard and actual are recorded as variances in the costing system. When is standard costing appropriate? Standard costing can be used in a variety of situations. • It is most useful when accounting for homogenous goods produced in large numbers, when there is a degree of repetition in the production process. • A standard costing system may be used when an entity produces standard units of product or service that are identical to all other similar units produced. • Standard costing is usually associated with standard products, but can be applied to standard services too. Page 73 of 78 A standard unit should have exactly the same input resources (direct materials, direct labor time) as all other similar units, and these resources should cost exactly the same. Standard units should therefore have the same cost. Standard cost A standard cost is a predetermined unit cost based on expected direct materials quantities and expected direct labor time, and priced at a predetermined rate per unit of direct materials and rate per direct labor hour and rate per hour of overhead. Standard costs of products are usually restricted to production costs only, not administration and selling and distribution overheads. Overheads are normally absorbed into standard production cost at an absorption rate per direct labor hour.(if absorption costing is used) Example 01: The standard cost of a Product XYZ might be (if absorption costing is used): Rs. Rs. Direct materials: Material A: 2 litres at Rs.4.50 per litre 9.00 Material B: 3 kilos at Rs.4 per kilo 12.00 21.00 Rs. Rs. Direct labor Grade 1 labor: 0.5 hours at Rs.20 per hour 10.00 Grade 2 labor: 0.75 hours at Rs.16 per hour 12.00 22.00 Variable production overheads: 1.25 hours at Rs.4 per hour 5.00 Fixed production overheads: 1.25 hours at Rs.40 per hour 50.00 Standard (production) cost per unit 98.00 Who sets standard costs? Standard costs are set by managers with the expertise to assess what the standard prices and rates should be. Standard costs are normally reviewed regularly, typically once a year as part of the annual budgeting process. • Standard prices for direct materials should be set by managers with expertise in the purchase costs of materials. This is likely to be a senior manager in the purchasing department (buying department). • Standard rates for direct labor should be set by managers with expertise in labor rates. This is likely to be a senior manager in the human resources department (personnel (HR) department). • Standard usage rates for direct materials and standard efficiency rates for direct labor should be set by managers with expertise in operational activities. This may be a senior manager in the production or operations department, or a manager in the technical department.(Production deparment) • Standard overhead rates should be identified by a senior management accountant, from budgeted overhead costs and budgeted activity levels that have been agreed in the annual budgeting process (at the beginning of the period)The uses of standard costing Standard costing has four main uses. • It is an alternative system of cost accounting. In a standard costing system, all units produced are recorded at their standard cost of production. • When standard costs are established for products, they can be used to prepare the budget. • It is a system of performance measurement. The differences between standard costs (expected costs) and actual costs can be measured as variances. Variances can be reported regularly to management, in order to identify areas of good performance or poor performance. • It is also a system of control reporting. When differences between actual results and expected results (the budget and standard costs) are large, this could indicate that operational performance is not as it should be, and that the causes of the variance should be investigated. Management can therefore use variance reports to identify whether control measures might be needed, to improve poor performance or continue with good performance. Page 74 of 78 Just because you cannot see the air, you do not stop breathing. Similarly, just because you cannot see ALLAH, does not mean you stop believing. Variances and controllability The principle of controllability should be applied in any performance management system When variances are used to measure the performance of an aspect of operations, or the performance of a manager, they should be reported to the manager who is: • responsible for the area of operations to which the variances relate, and • able to do something to control them. Deriving a standard cost Deriving the standard usage for materials The standard usage for direct materials can be obtained by using: • historical records for material usage in the past, or • the design specification for the product Deriving the standard efficiency rate for labor The standard efficiency rate for direct labor can be obtained by using: • historical records for labor time spent on the product in the past, or • making comparisons with similar work and the time required to do this work, or • ‘time and motion study’ to estimate how long the work ought to take. (Time and motion study means observe the employees in normal working environment to get the standard of time) Deriving the standard price for materials The standard price for direct materials can be estimated by using: • historical records for material purchases in the past, and • allowing for estimated changes in the future, such as price inflation and any expected change in the trade discounts available Deriving the standard rate of pay for labor Not all employees are paid the same rate of pay, and there may be differences to allow for the experience of the employee and the number of years in the job (means experience). There is also the problem that employees may receive an annual increase in pay each year to allow for inflation, and the pay increase may occur during the middle of the financial year. • The standard rate of pay per direct labor hour will be an average rate of pay for each category or grade of employees. • The rate of pay may be based on current pay levels or on an expected average pay level for the year, allowing for the expected inflationary pay rise during the year. Types of standard & their behavioral aspects Standards are predetermined estimates of unit costs but how is the level of efficiency inherent in the estimate determined? Should it assume perfect operating conditions or should it incorporate an allowance for waste and idle time? The standard set will be a performance target and if it seen as unattainable this may have a detrimental impact on staff motivation. If the standard set is too easy to attain there may be no incentive to find improvements. There are four types of standard, and any of these may be used in a standard costing system. One of the purposes of standard costing is to set performance standards that motivate employees to improve performance. The type of standard used can have an effect on motivation and incentives. The types of standards and their behavioral aspects are given below: 1. Ideal standards. These assume perfect operating conditions. No allowance is made for wastage, labor inefficiency or machine breakdowns. The ideal standard cost is the cost that would be achievable if operating conditions and operating performance were perfect. In practice, the ideal standard is not achieved. Ideal standards are unlikely to be achieved. They may be very useful as long term targets and may provide senior managers with an indication of the potential for savings in a process but generally the ideal standard will not be achieved. Consequently, the reported variances will always be adverse. Employees may be becoming de- motivated when their performance level is always worse than standard and they know that the standard is unachievable. Page 75 of 78 2. Attainable standards. These assume efficient but not perfect operating conditions. An allowance is made for waste and inefficiency. However, the attainable standard is set at a higher level of efficiency than the current performance standard, and some improvements will therefore be necessary in order to achieve the standard level of performance. Attainable standards are the most likely to motivate employees to improve performance as they are based on challenging but attainable targets. It is for this reason that standards are often based on attainable conditions. However, a problem with attainable standards is deciding on the level of performance that should be the target for achievement. For example, if an attainable standard provides for some improvement in labor efficiency, should the standard provide for a 1% improvement in efficiency, or a 5% improvement, or a 10% improvement? 3. Current standards. These are based on current working conditions and what the entity is capable of achieving at the moment. Current standards do not provide any incentive to make significant improvements in performance, and might be considered unsatisfactory when current operating performance is considered inefficient. Current standards may be useful for producing budgets as they are based on current levels of efficiency and may therefore give a realistic guide to resources required in the production process. However current standards are unlikely to motivate employees to improve their performance, unless there are incentives for achieving favorable variances (for achieving results that are better than the standard), such as annual cash bonuses. 4. Basic standards. These are standards which remain unchanged over a long period of time (out dated standards prepared sometimes in past). Variances are calculated by comparing actual results with the basic standard, and if there is a gradual improvement in performance over time, this will be apparent in an improving trend in reported variances. Basic standards will not motivate employees to improve their performance as they are based on achievable conditions at some time in the past. They are also not useful for budgeting because they will often be out of date. In practice, they are the least common type of standard. Example 02: A company produces bookshelves. Each bookshelf requires three planks of wood. A box of wood contains 15 planks and costs Rs.45. Currently 20% of wood is wasted during production. Management would like to reduce this wastage to 10%. Calculate a standard material cost for a bookshelf based on a) Ideal conditions Standard cost per plank = Rs.45/15 planks = Rs.3 per plank Ideal standard: 3 planks Rs.3 = Rs.9 per bookshelf b) Current conditions Current standard: 3/0.80 planks = 3.75 planks at Rs.3 = Rs.11.25 per bookshelf c) Attainable conditions Attainable or target standard: 3/0.9 = 3.33 planks at Rs.3 = Rs.10 per bookshelf Reviewing standards How often should standards be revised? Standards should be reviewed regularly. There are several reasons why standards should be revised regularly. Regular revision leads to standards which are meaningful targets that employees may be motivated to achieve (for example, through incentive schemes). Variance analysis is more meaningful because reported variances should be realistic. In practice, standards are normally reviewed annually. Standards by their nature are long-term averages and therefore some variation is expected over time. The budgeting process can therefore be used to review the standard costs in use. ALLOWING FOR WASTE AND IDLE TIME Materials wastage in standard costing Waste is an unavoidable feature of some production processes. The actual amount of materials wasted may vary from one period to another, but there may be a standard rate of wastage or a ‘normal’ rate of loss which is a measure of the average rate of wastage or loss. An allowance for expected loss can be included in a standard cost. The standard cost can be based on the expected quantity of input materials required to produce one unit of output Page 76 of 78 The believer is a mirror to his faithful brother. He protects him against loss and defends him behind his back. [Hadith] Example 03: A company manufactures a product in a process production system. There is some wastage in production, and normal loss is 10% of the number of units input to the process. One unit of raw material is required to produce one unit of finished goods. The standard price per unit of direct material is Rs.4.50 per unit. a) If an ideal standard is used, and the standard does not provide for any loss in process, standard direct material cost per unit of output would be as follows Ideal standard No loss; therefore, standard cost = 1 unit of direct materials at Rs.4.50 per unit of material = Rs.4.50 per unit of output. b) If the standard cost allows for a loss of 10% of input materials in producing each unit of output, then Standard Direct material cost per unit of output would be: Attainable or current standard: allow for 10% loss Standard input to produce one unit of = 1/0.9 units = 1.111 units. Therefore, standard cost = 1.111 units of materials at Rs.4.50 per unit = Rs.5 per unit of output. Example 04: A company produces sandwiches. Each sandwich requires two slices of bread and a loaf (packet) of bread contains 24 slices. Each loaf of bread costs Rs.6. It is estimated that currently 20% of bread is wasted. Management would like to reduce this wastage to 10%. Calculation of a standard material cost for a sandwich based on various conditions are given below a) Ideal conditions Standard cost per slice of bread = Rs.6/24 slices = Rs.0.25 Ideal standard: 2 slices Rs.0.25 = Rs.0.50 b) Current conditions Current standard: 2/0.80 slices = 2.5 slices at Rs.0.25 = Rs.0.625 c) Attainable conditions Attainable or target standard: 2/0.9 = 2.22 slices at Rs.0.25 = Rs.0.555. Note that the current and attainable standard costs include an allowance for wastage, and a materials usage variance will occur only if the actual wastage rate differs from the standard wastage rate. Idle time and standard costing Idle time occur when the direct labor employees are being paid but have no work to do. The causes of idle time may be: • A breakdown in production, for example a machine breakdown that halts the production process • Time spent waiting for work due to a bottleneck or hold-up in the production process (e.g. no electricity or generator is without fuel) • Running out of a vital direct material, and having to wait for a new delivery of the materials from a supplier. • A lack of work to do due to a lack of customer orders. A feature of idle time is that it is recorded, and the hours ‘lost’ due to idle time are measured. Sometimes idle time may be an unavoidable feature of the production process, so that an allowance for idle time is included in the standard cost. Methods of including idle time in standard costs There are different ways of allowing for idle time in a standard cost. • Method 1. Include idle time as a separate element of the standard cost, so that the standard cost of idle time is a part of the total standard cost per unit. • Method 2. Allow for a standard amount of idle time in the standard hours per unit for each product. This is the same approach described above for materials wastage and standard costing. The standard hours per unit therefore include an allowance for expected idle time. Example 05: A company manufactures Product X. Due to the nature of the production process, there is some idle time and it has been estimated that the ‘normal’ amount of idle time is 10% of hours worked. Ignoring idle time, the standard time to make 1 unit of Product X is 0.36 hours. Labor is paid Rs.18 per hour. Page 77 of 78 This means that the labor time to make 1 unit of product X is 0.36/0.90 = 0.40 hours, of which 0.04 hours are idle time. There are two ways of making an allowance for in the standard cost the expected idle time. Method 1: Include idle time as a separate element of the standard cost. The standard cost per unit will include the following items: Rs. Active hours worked: 0.36 hours Rs.18 per hour 6.48 Idle time: 0.04 hours Rs.18 per hour 0.72 7.20 Method 2: Include an allowance for expected idle time in the standard hours per unit for each product. Standard cost = 0.40 hours Rs.18 per hour = Rs.7.20 Example:A company manufactures Product Y. Due to the nature of the production process, there is some idle time and it has been estimated that the ‘normal’ amount of idle time is 20% of hours worked. Ignoring idle time, the standard time to make 1 unit of Product Y is 0.56 hours. Labor is paid Rs.30 per hour. Calculate the standard cost of the expected idle time using each of the following three methods: i. Include idle time as a separate element of the standard cost ii. Include an allowance for expected idle time in the standard hours and standard cost The labor time to make 1 unit of product X is 0.56/0.80 = 0.70 hours, of which 0.14 hours are idle time. i. Include idle time as a separate element of the standard cost. The standard cost per unit will include the following items: Rs. Active hours worked: 0.56 hours Rs.30 per hour 16.80 Idle time: 0.14 hours Rs.30 per hour 4.20 21.00 ii. Include an allowance for expected idle time in the standard hours and in standard cost. Standard cost = 0.70 hours Rs.30 per hour = Rs.21.00 Page 78 of 78 Do start with BISMILLAH!! Marginal and Absorption Costing In absorption costing fixed production overheads are included in cost of production (and therefore to closing stock). Therefore fixed production overheads are charged in the profit and loss account of the period in which the inventory is sold (Fixed production overheads are treated as product cost). In Marginal costing fixed production overheads are not included in cost of production (and therefore to closing stock).Therefore fixed production overheads are treated as period cost and are charged in the profit and loss account of the period in which they are incurred. (Fixed production overheads are treated as period cost). Formats of marginal and absorption costing income statements: Total absorption costing income statement for the period (assumed figures): Rs. Sales Cost of sales Opening inventory at full production cost Production costs Direct materials Direct labour Variable Production overheads Fixed Production overheads Less: Closing inventory at full production cost cost of sales (unadjusted) (Under)/over absorption: Fixed production overheads absorbed / charged / applied Actual Fixed production overheads incurred (assumed) Over-absorbed overheads Rs. 430,000 8,000 60,000 30,000 40,000 60,000 198,000 (14,000) (184,000) 60,000 (55,000) 5,000 (179,000) 251,000 (178,000) 73,000 Gross Profit (adjusted) Administration, selling and distribution costs Profit for the period Marginal costing income statement for the period (assumed figures): Rs. Sales Variable cost of sales: Opening inventory at variable production cost Variable production costs Direct materials Direct labour Variable production overheads Less: Closing inventory at variable production cost Rs. 430,000 5,000 60,000 30,000 15,000 110,000 (8,000) Page 1 of 21 Gross contribution Variable selling and distribution costs Net Contribution Fixed Costs: Production costs Administration costs (usually 100% fixed costs*) Selling and distribution costs Profit for the period 102,000 338,000 18,000 320,000 120,000 70,000 90,000 280,000 40,000 *it is generally assumed if nothing is mentioned. Q. 1 Mingora Manufacturing makes and sells a single product: Selling price per unit Variable cost: Direct Material Direct labor per unit Variable production overhead per unit Rs 150 35 25 10 70 50 120 Fixed overhead per unit (see below) Total absorption cost per unit Normal production (Budgeted) 2,200 units per month Budgeted fixed production overhead Rs110,000 per month Fixed overhead absorption rate Rs 110,000/2,200 units =Rs 50 per unit The following data relates to July and august: July August Fixed production costs Rs.110,000 Rs.110,000 Production 2,000 units 2,500 units Sales 1,500 units 3,000 units There was no opening inventory in july This means that there is no closing inventory at the end of August as production in the two months (2,000+2,500units=4,500 units) is the same as the sales (1,500+3,000 units=4,500 units) Requirement: Prepare an income statement by using; ➢ Marginal Costing ➢ Absorption Costing Page 2 of 21 Do end with ALHAMDULILAH!! Q. 2 Following information has been extracted from the financial records of ATF Limited: Production during the year Units 35,000 Finished goods at the beginning of the year Units 3,000 Finished goods at the end of the year Units 1,500 Sale price per unit Rs. 200 Fixed overhead cost for the year Rs. 1,000,000 Administration and selling expenses Rs. 200,000 Annual budgeted capacity of the plant Units 40,000 The actual cost per unit, incurred during the year, was as follows: Rupees Material 70 Labor 40 Variable overheads 30 Company uses FIFO method for valuation of inventory. The cost of opening finished goods inventory determined under the absorption costing method system was Rs. 450,000. Fixed overhead constituted 16% of the total cost last year. Required: (a) Prepare profit statements for the year, under absorption and marginal costing systems. (b) Prepare reconciliation between the net profits determined under each system. (12 Marks) Note: If there is no indication, then budgeted fixed overheads are equal to actual fixed overheads. If there is no information then assume administrative and selling expenses as fixed. Q. 3 XY Limited manufactures and sells a single product. The selling price and costs for the year ended 31 December 2013 were as follows: Rs. per unit 1,600 630 189 220 165 Selling price Direct material Direct labour Production overheads (40% fixed) Selling and distribution overheads (60% fixed) Other information is as follows: (a) During the year, 12,000 units were produced. (b) The opening and closing stocks were 4,000 and 3,000 units respectively (c) Fixed overhead cost per unit is based on normal capacity which is 15,000 units. (d) Overhead costs have increased by 10% over the previous year and raw material and labour by 5%. (e) The company uses FIFO method for costing its inventory. Required: • Profit and loss account for the year ended 31 December 2013 under absorption costing and marginal costing. (14) • Reconciliation of profit worked out under the two methods. (02) Note: if there is no information then assume that normal capacity is equal to budgeted capacity. Page 3 of 21 Q. 4 Silver limited (SL) produces and markets a single product. Following information is available from SL’s records for the month of March 2012 Volumes: Sales 100,000 Units Production 120,000 Units Standard cost; Direct material per unit 0.8 Kg @ Rs. 60/Kg Labor per unit 27 Minutes @ Rs. 80/Hour Variable production overheads Rs. 40/Labor hour Variable selling expenses Rs. 15/Unit Fixed selling expenses Rs. 800,000 Fixed production overheads at a normal output level of 105,000 units per month are estimated at Rs. 2,100,000. The estimated selling price is Rs. 180/unit. Required: Assuming there is no opening stock; prepare income statement for the month of March using: ➢ Absorption Costing ➢ Marginal Costing Page 4 of 21 Do appreciate with Subhan ALLAH!! Solutions A.1 Marginal Costing Income Statement July August Sales: 1,500 × 150 1,500 × 150 Less: Variable Cost of Sales Opening Inventory Variable Production Cost Direct Material: 2,000 × 35 / 2,500 × 35 Direct Labour: 2,000 × 25 / 2,500 × 25 V-OH: 2,000 × 10 / 2,500 × 10 Closing Inventory (500 × 70) Variable Cost of Sale Contribution Fixed Production cost Gross Profit 225,000 450,000 -- 35,000 70,000 50,000 20,000 (35,000) (105,000) 120,000 (110,000) 10,000 87,500 62,500 25,000 -(210,000) 240,000 (110,000) 130,000 Absorption Costing Income Statement July August Sales: 1,500 × 150 3,000 × 150 Less: Cost of Sales Opening Inventory Total Production Cost Direct Material: 2,000 × 35 / 2,500 × 35 Direct Labour: 2,000 × 25 / 2,500 × 25 V-OH: 2,000 × 10 / 2,500 × 10 F-OH: (absorbed) 2,000 × 50 / 2,500 × 50 Closing Stock (500 × (70 + 50)) Unadjusted Cost of Sale 225,000 450,000 -- 60,000 70,000 50,000 20,000 100,000 (60,000) (180,000) 87,500 62,500 25,000 125,000 -(360,000) Under (Over) absorbed (110,000 – 100,000) (110,000 – 125,000) Adjusted Cost of Sales Gross Profit (10,000) (190,000) 35,000 (15,000) (345,000) 105,000 Page 5 of 21 Reconciliation of Profits July Profit as per Absorption Costing Closing Stock – Absorption Costing Opening Stock – Absorption Costing Opening Stock – Marginal Costing Closing Stock – Marginal Costing Profit as per Marginal Costing 35,000 (60,000) --35,000 10,000 August 105,000 60,000 (35,000) 130,000 A.2 Absorption Costing: Sales (3,000 + 3,500 – 1,500= 36,500 × 200) Less: Cost of Sales Opening Stock (given) Production Cost (70 + 40 + 30 + 25*) × 35,000 Closing Stock (165 × 1,500) *[1,000,000 / 40,000] Under absorbed (5,000 × 25) Cost of Sales – Adjusted Gross Profit Admin & Selling Net profit Marginal Costing: Sales Variable cost of Sales: Opening Stock (450,000 × 84%) Production cost (35,000 × 140) Closing Stock (1,500 × 140) Contribution Fixed cost: Production Cost Admin & Selling Cost Reconciliation: Profit As per Absorption costing. Closing As per A.C Opening As per A.C Closing As per M.C Opening As per M.C Profit as per Marginal costing 7,300,000 450,000 5,775,000 (247,500) (5,977,500) (125,000) (6,102,500) 1,197,500 (200,000) 997,500 7,300,000 378,000 4,900,000 (210,000) (5,068,000) 2,232,000 (1,000,000) (200,000) 1,032,000 997,500 (247,500) 450,000 210,000 (378,000) 1,032,000 Page 6 of 21 Hope with INSHA ALLAH !! A.3 (a) XY Limited XY Limited Absorption Costing: Sales (4,000 + 12,000 – 3,000) × 1,600 Cost of Sales: Opening Stock (4,000 × 980) Production Cost: Material (12,000 × 630) Labour (12,000 × 189) Variable overheads (12,000 × 132) Fixed overheads (12,000 × 88) Closing Stock (3,000 × 630 + 189 + 132 + 88=1,039) Under applied (15,000 × 88 – 1,056,000) Cost of Sales – Adjusted Gross Profit Selling & Distribution (13,000 × 165) Net profit Calculation of under / over applied overheads: Fixed overheads (actual) 20,800,000 3,920,000 7,560,000 2,268,000 1,584,000 1,056,000 12,468,000 (3,117,000) 1,320,000 Fixed overheads (applied) Cost of sales (bal) Marginal Costing: Sales (13,000 × 1,600) Variable Cost of Sales: Opening Stock (4,000 × 900) Variable Production Cost: Material (12,000 × 630) Labor (12,000 × 189) Variable overheads (12,000 × 132) Closing Stock (3,000 × 951) Gross contribution Variable Selling & Distribution (13,000 × 165 × 40%) Net Contribution Fixed Cost: Production (15,000 × 88*) Selling & Admin (13,000 × 165 × 60%) Profit (13,271,000) (264,000) (13,535,000) 7,265,000 (2,145,000) 5,120,000 1,056,000 264,000 20,800,000 3,600,000 7,560,000 2,268,000 1,584,000 11,412,000 (2,853,000) (12,159,000) 8,641,000 (858,000) 7,783,000 (1,320,000) (1,287,000) 5,176,000 Page 7 of 21 *[1,320,000 / 15,000 = 88] Reconciliation: Profit As per Absorption costing Closing Stock A.C Opening Stock A.C Closing Stock M.C Opening Stock M.C Profit as per Marginal costing 5,120,000 (3,117,000) 3,920,000 2,853,000 (3,600,000) 5,176,000 Last year per unit rates were: Material 630/105*100 = 600 Labor 189/105*100 = 180 VOH 132/110*100 = 120 = 900 951 FOH 88/110*100 = 80 1,039 = 980 A. 4 Silver Ltd. Absorption Costing Per Unit Sales [100,000 × 800] Cost of Sales: Opening Stock Cost of Production: Direct Material: (120,000 × 0.8 × 60) Direct Labour: 120,000 80 Variable OH: 120,000 40 27 60 27 60 2,100,000 120,000 Fixed OH: 105,000 Less: Closing Stock 122 × 20,000) Cost of Sales Less: Over absorbed [2,400,000 – 2,100,000] Gross Profit Selling Expenses Variable (100,000 × 15) Fixed (Given) Net Profit 18,000,000 Nil 5,760,000 48 4,320,000 36 2,160,000 18 2,400,000 102 20 14,640,000 122 (2,440,000) 12,200,000 (300,000) 6,100,000 1,500,000 800,000 3,800,000 Page 8 of 21 And INSHA ALLAH LIFE will be blessed by ALLAH Marginal Costing Sales Variable Cost of Sales Opening Stock Variable Cost of Production: Direct Material Direct Labour Variable OH Closing Stock (20,000 x 102) Gross contribution Variable Selling Expenses (100,000 × 15) Net Contribution Fixed cost: Production Selling Net Profit Reconciliation: Profit As per Absorption costing Closing Stock A.C Closing Stock M.C Profit as per Marginal costing 18,000,000 Nil 5,760,000 4,320,000 2,160,000 12,240,000 (2,040,000) 10,200,000 7,800,000 (1,500,000) 6,300,000 (2,100,000) (800,000) 3,400,000 3,800,000 (2,440,000) 2,040,000 3,400,000 Page 9 of 21 Extra practice questions: 1. Question A division of Electronic Appliances Limited sold 6,000 units of refrigerators during the year ended September 30, 2008, the sale price being Rs. 24,000 per unit. The opening work in progress comprised of 500 units which were complete as regards material but only 40% complete as to labour and overheads. The closing work in progress comprised of 1,200 units which were also complete as regards material but only 50% complete as to labour and overheads. The finished goods inventory was 800 units at the beginning of the year and 1000 units at the year end. The work in progress account had been debited during the year with the following costs: Rs. In ‘000’ Direct material 83,490 Direct labour 14,256 Variable overheads 10,890 Fixed overheads 17,490 As compared to the previous year, the costs per units have increased as follows: Direct material 10% Direct labour 8% Variable overheads 10% Fixed overheads 6% The selling and administration cost for the year were: Rupees Variable cost per unit sold Fixed costs 1,600 12,000,000 Required: (a) Compute the cost per unit by element of cost and in total, assuming FIFO basis. (b) Prepare profit statements on the basis of: (c) (i) Absorption costing (ii) Marginal costing. Prepare a reconciliation between profits. Page 10 of 21 We worry about tomorrow as if its guaranteed to come. 2. Question The following budgeted profit statement has been prepared using absorption costing principles. January to June 20X7 Rs. 000 July to December 20X7 Rs. 000 Sales Rs. 000 Rs. 000 540 Opening stock 360 100 160 Direct materials 108 36 Direct labour 162 54 90 30 460 280 160 80 Production costs: Overheads Closing Stock Gross profit 300 200 240 160 Production overhead: (Over)/under absorption (12) 12 Selling costs 50 50 Distribution costs 45 40 Administration costs 80 80 Net profit 163 182 77 (22) Sales units 15,000 10,000 Production units 18,000 6,000 The members of the management team are concerned by the significant change in profitability between the two six-month periods. As management accountant, you have analyzed the data upon which the above budget statement has been produced, with the following results. The production overhead cost comprises both a fixed and a variable elements, the latter appears to be dependent on the number of units produced. The fixed element of the cost is expected to be incurred at a constant rate throughout they year. The selling costs are fixed. The distribution cost comprises both fixed and variable element, the latter appears to be dependent on the number of units sold. The fixed element of the cost is expected to be incurred at a constant rate throughout the year. The administration costs are fixed. Required: (a) Present the above budgeted profit statement in marginal costing format. (b) Reconcile each of the six-monthly profit/loss values reported respectively under marginal and absorption costing. Page 11 of 21 Q.3 Frappe Limited (FL) manufactures and sells a single product Sigma. Following information is available: During the year ended 31 December 2018, FL sold 5,500 units at Rs. 25,000 per unit. Details of opening and closing work in process and finished goods are as follows: Percentage of completion Number of units Work in process: Opening Closing Finished goods: Opening Closing Direct material Conversion costs 400 800 100% 100% 60% 40% 600 900 - - The work in process account had been debited during the year with the following costs: Rs. in '000 Direct material 82,350 Conversion costs (including fixed overheads of Rs. 16.762 million) 44,217 Variable operating costs amounted to Rs. 500 per unit whereas fixed operating costs for the year were Rs. 7,500,000. Effective from 1 January 2018, direct material price and conversion costs were increased by 5% and 10% respectively. FL uses FIFO method for valuation of its inventories. Required: (c) Prepare statements of equivalent units and cost per equivalent unit. (d) Prepare profit statements on the basis of: marginal costing absorption costing (Round off all figures to the nearest rupee amount) Page 12 of 21 ALHAMDULILAH for the chances ALLAH has given us to be able to ask for forgiveness. Ans 1. Electronic Appliances Limited a) Cost per unit: Work in Process b/d(100%M;40% CC) Input Material Labor V-OH F-OH b/d Production (WIP) 500 Output 6200 Units 500 6,900 Amt Output Units 6,200 Amt 83,490 14,256 10,890 17,490 c/d(100%M;50%CC) 1,200 Finished goods-Units 800 Sold 6,000 6,200 c/d 1,000 Equivalent Units: Material Conversion Cost 300 (60%) 5700 5700 5,700 c/d WIP 1200 1200 6,900 Calculation of Rate unit [30-9-2008] Material = 83,490 Labor = 14,256 V-OH = 10,890 Fixed OH = 17,490 Total Rates applicable in previous period: Current [2008] Material 12,100 Labor 2,160 V-OH 1650 Marginal cost/unit 15,910 Fixed OH 2,650 Absorption cost/unit 18,560 /6,900 /6,600 /6,600 /6,600 b) Income Statement (Absorption Costing) For the year ended 30-9-2008 Sales (6000x24) Cost of Sales: Opening Stock [800x17,000] Cost of good Manufactured (W-1) Closing Stock [1000x18,560] Gross Profit 600 (50%) 6,600 = = = = 12,100 2,160 1,650 2,650 18,560 Previous [2007] 11,000 2,000 15,00 14,500 2,500 17,000 unit unit unit unit unit [12100/110x100] [2160/108x100] [1650/110x100] [2650/106x100] ‘000’ 144,000 13,600 114,430 (18,560) (109,470) 34,530 Page 13 of 21 Admin &Selling expense Variable (6000x1,600) Fixed Net Profit Income Statement (Marginal Costing) For the year ended 30-9-2008 Sales[6000x24] Variable Cost of Sales Opening Stock [14,500x800] +Variable COGM. (W-2) -Closing stock [1000x15,910] Gross Contribution Variable Selling & Admin expense[6000x1,600] Net Contribution Fixed cost: Production Selling and Admin Net Profit c) Reconciliation between profits : Profit As per Absorption Costing F.G Opening stock as per Absorption costing Closing stock as per Absorption costing WIP Opening stock as per Absorption costing Closing stock as per Absorption costing F.G Opening stock as per Marginal costing Closing stock as per Marginal costing WIP Opening stock as per Marginal costing Closing stock as per Marginal costing Profit As per Marginal costing W-1) Cost of Goods Manufactured Raw Material Direct Labor Variable OH Fixed OH Total Manufacturing Cost Opening WIP [500X11000]+[(500x40%)x(2,000+1,500+2,500 Closing WIP [1,200x12,100]+[(1,200x50%)x(2,160+1,650+2,650)] Cost of good manufactured OR FIFO [Cost of 6200 units manufactured] 500 units +300x(2160+1650+2650) +5700x18560 Total (9,600) (12,000) 12,930 ‘000’ 144,000 11,600 98,030 (15,910) (93,720) 50,280 (9,600) 40,680 (17,490) (12,000) 11,190 12,930 13,600 (18,560) 6,700 (18,396) (11,600) 15,910 (6,200) 16,806 11,190 [Absorption Costing] 83,490 14,256 10,890 17,490 126,126 6,700 (18,396) 114,430 6700 1,938 105,792 114,430 Page 14 of 21 The DUNIYA is not the RESTING place it is the TESTING place. W-2) Variable Cost of goods Manufactured [marginal Costing] Raw Material Direct Labor V-OH Total Variable Manufacturing Cost Opening WIP (500x11,000)+[(500x40%)x(2,000+1500)] Closing WIP (1,200X12100)+[(1,200X50%)X(2,160+1,650)] Variable Cost of goods Manufactured OR Variable Cost of 6200 units Manufactured 500 6200 +300X (2160+1650) 1,143 +5700X15,910 90,687 Total 98030 83,490 14,256 10,890 108,636 6,200 (16,806) 98,030 Answer 2 (a) January – June Rs. 000 Sales July – December Rs. 000 Rs. 000 Rs. 000 540 Opening stock (Rs. 18 (W1) × 5,000/8,000 (W4)) 360 90 144 Direct materials 108 36 Direct labour 162 54 54 18 414 252 (144) (72) Production costs Variable overhead (Rs. 3 (W1) × 18,000 / 6,000) Closing stock (Rs. 18 (W1) × 8,000/4,000 (W4)) Variable distribution cost (Rs. 1 (W5) × 15,000/10,000) Contribution 270 180 270 180 15 10 255 170 Fixed costs Production overhead (W2) 24 24 Selling costs 50 50 Distribution costs (W5) 30 30 Administration costs 80 80 Budgeted profit / (loss) under marginal costing 184 184 71 (14) Workings: 1. Fixed and variable costs per unit Rs. Direct materials (Rs. 108,000 ÷ 18,000) 6 Direct labour (Rs. 162,000 ÷ 18,000) 9 Variable overhead (W2) 3 Page 15 of 21 Variable costs per unit 18 Fixed cost per unit (W3) 2 Total cost per unit 2. 20 Fixed and variable overheads January – June July – December Rs. 000 Rs. 000 Overhead absorbed (Over)/under absorption Actual overhead 90 30 (12) 12 78 42 Using the high-low method, we can determine the fixed and variable elements of the production overheads. Production Units Production Overheads Rs. 000 Rs. 000 High 18,000 78,000 Low 6,000 42,000 12,000 36,000 Variable production overhead cost per unit = Rs. 36,000 = per unit 12,000 When 18,000 units are produced, total variable production overheads = 18,000 × Rs. 3 = Rs. 54,000. Since total cost = Fixed cost + Variable costs Rs. 78,000 = Fixed costs + Rs. 54,000 Fixed costs = Rs. 78,000 – Rs. 54,000 = Rs. 24,000 3. Total overhead cost per unit January – June, total overheads = Rs. 90,000 January – June, production units = 18,000 Total overhead cost per unit = Rs. 90,000 = Rs. 5 per unit 18,000 In (W2) we established that the variable overhead cost per unit = Rs. 3. Therefore the fixed overhead cost per unit = Rs. 5 – Rs. 3 = Rs. 2. 4. Opening and closing stock level: January – June July – December Units Units Opening stock (Rs. 100,000 ÷ Rs. 20 (W1)) 5,000 (Rs. 160,000 ÷ Rs. 20 (W1)) 8,000 8,000 (Rs. 80,000 ÷ Rs. 20 (W1)) 4,000 Closing stock (Rs. 160,000 ÷ Rs. 20 (W1)) Page 16 of 21 We should be Proud to be Muslim. ALHAMDULLILAH! 5. Distribution Cost Sales Units Distribution Cost Rs. 000 Rs. 000 High 15,000 45,000 Low 10,000 40,000 5,000 5,000 Variable distribution cost per unit = Rs. 5,000 = Rs. 1 Per unit 5,000 Fixed costs = Rs. 45,000 – (15,000 × Rs. 1) = Rs. 45,000 – Rs. 15,000 = Rs. 30,000 Answer (b) Reconciliation: January – June July – December Rs. ‘000’ Rs. ‘000’ Absorption costing profit 77 (22) O.S as per A.C 100 160 C.S as per A.C (160) (80) O.S as per M.C (90) (144) C.S as per M.C 144 72 71 (14) Marginal costing profit Solution:3 (000) Process A/c Units b/d Amount 400 Units Finished Goods Amount 5,800 Input(bal.) 6,200 Direct Material Conversion Variable Conversion Fixed 82,350 27,455 16,762 c/d b/d Production (bal.) 5,800 Finished Goods A/c 600 Sales c/d 800 5,500 900 Page 17 of 21 Equivalent Units: Finished Goods 400 5,800 5,400 c/d 800 Material - Conversion 160 (40%) 5,400 800 6,200 5,400 320 (40%) 5,880 Rate/Unit: Material = 82,350/6,200 Conversion Variable = 27,455/5,880 Conversion-Fixed = 16,762/5,880 = 13.28 = 4.67 17.95 = 2.85 20.8 Last Year 13.28/105 ×100 4.67/110 ×100 2.85 × 110 100 = 12.65 = 4.25 16.90 = 2.6 19.5 Profit statement (Absorption Costing) Sales (5,500 × 25,000) Cost of sales: Opening stock (600×19.5) +Cost of goods manufactured: Direct material Conversion variable Conversion – fixed Opening WIP (400 × 12.65 + 400 × 60% × 4.25 + 400 × 60% × 2.60) Closing WIP (800 × 13.28 + 800 × 40% × 4.67 + 800 × 40% × 2.85) Closing stock(900×20.8) Gross profit Operating Expenses: Variable (5500×500) Fixed Net profit --------------- Rs” 000’’ ------------137,500 11,700 82,350 27,455 16,762 126,567 6,704 (13,030) 120,241 (18,720) (113,221) 24,279 (2,750) (7,500) 14,029 Page 18 of 21 ALLAH is sufficient for us. Profit Statement (Marginal Costing) Sales (5500 25000) Variable Cost Of Sale: Opening Stock (600 16.9) Variable COGM Direct Material Conversion Variable Opening WIP (400 12.65 + 400 60% 4.25) Closing WIP (800 13.28+ 800 40% 4.67) Closing Stock(900 7.95) --------------- Rs” 000’’ ------------137,500 10,140 82,350 27,455 109,805 6,080 (12,118) 103,767 (16,155) Gross Contribution Variable Operating Cost(5500 500) Net Contribution Fixed Cost: Production Operating Net Profit (97,752) 39,748 (2,750) 36,998 (16,762) (7,500) 12,736 MARGINAL COST AND MARGINAL COSTING Marginal cost The marginal cost of an item is its variable cost (means variable cost is also called as marginal cost) Marginal production cost = Direct materials + Direct labor + Direct expenses (if any) + Variable production overhead. It is usually assumed that direct labor costs are variable (marginal) costs, but often direct labor costs might be fixed costs, and so would not be included in marginal cost. E.g. If the workers are not being paid on piece rate basis but rather on fixed salary (monthly or weekly) Variable overhead costs might be difficult to identify. In practice, variable overheads might be measured using a technique such as high/low analysis or linear regression analysis, to separate total overhead costs into fixed costs and a variable cost per unit of activity. • For variable production overheads, the unit of activity is often either direct labor hours or machine hours, although other suitable measures of activity might be used. • For variable selling and distribution costs, the unit of activity might be sales volume or sales revenue. • Administration overheads are usually considered to be fixed costs, and it is very unusual to come across variable administration overheads. In simple words… In marginal costing the cost of the product is variable Production Cost only. Marginal costing and its uses Marginal costing is a method of costing with marginal costs. It is an alternative to absorption costing as a method of costing. In marginal costing, fixed production overheads are not absorbed into product costs. There are several reasons for using marginal costing: • To measure profit (or loss), as an alternative to absorption costing • To forecast what future profits will be Page 19 of 21 • To calculate what the minimum sales volume must be in order to make a profit It can also be used to provide management with information for decision making (means used in breakeven analysis, target profit analysis and decision making of limiting factor or make or buy decision etc.) Its main uses, however, are for planning (for example, budgeting), forecasting and decision making as it deals with costs that can be directly changed in the short term. Assumptions in marginal costing For the purpose of marginal costing, the following assumptions are normally made: • • Every additional unit of output or sale, or every additional unit of activity, has the same variable cost as every other unit. In other words, the variable cost per unit is a constant value. • Fixed costs are costs that remain the same in total in each period, regardless of how many units are produced and sold. • Costs are either fixed or variable, or a mixture of fixed and variable costs. Mixed costs can be separated into a variable cost per unit and a fixed cost per period. The marginal cost of an item is therefore the extra cost that would be incurred by making and selling one extra unit of the item. Therefore, marginal costing is particularly important for decision making as it focuses on what changes as a result of a decision. Contribution margin Contribution is a key concept in marginal costing. Contribution margin = Sales – Variable costs Fixed costs are a constant total amount in each period. To make a profit, an entity must first make enough contribution to cover its fixed costs. Contribution therefore means: ‘contribution towards covering fixed costs and making a profit’. Total contribution margin – Fixed costs = Profit In simple words… Contribution margin is sales minus all Variable costs MARGINAL COSTING AND ABSORPTION COSTING COMPARED The difference in profit between marginal costing and absorption costing The profit for an accounting period calculated with marginal costing is different from the profit calculated with absorption costing. The difference in profit is entirely due to the differences in inventory valuation as fixed production overheads are treated as period cost in marginal costing and as product cost in absorption costing. The main difference between absorption costing and marginal costing is that in absorption costing, inventory cost includes a share of fixed production overhead costs. • The opening inventory contains fixed production overhead that was incurred last period. Opening inventory is written off against profit in the current period. Therefore, part of the previous period’s costs is written off in the current period income statement provided that the opening inventory is sold during the current year. • The closing inventory contains fixed production overhead that was incurred in this period. Therefore, this amount is not written off in the current period income statement but carried forward to be written off in the next period income statement. Page 20 of 21 What if worldly life is not perfect? It is not Jannah. Worldly life is a test. Always remember: Fixed selling overhead or fixed administration overhead are written off in full as a period cost in both absorption costing and marginal costing, and only fixed production overheads are included in inventory values. ADVANTAGES AND DISADVANTAGES OF ABSORPTION AND MARGINAL COSTING Advantages and disadvantages of absorption costing. Advantages of absorption costing • Inventory values include an element of fixed production overheads. This is consistent with the requirement in financial accounting that (for the purpose of financial reporting) inventory should include production overhead costs (consistent with financial reporting i.e. IAS 2) • Calculating under/over absorption of overheads may be useful in controlling fixed overhead expenditure. • By calculating the full cost of sale for a product and comparing it will the selling price, it should be possible to identify which products are profitable and which are being sold at a loss. Disadvantages of absorption costing • Absorption costing is a more complex costing system than marginal costing. • Absorption costing does not provide information that is useful for decision making (like marginal costing does). • Assigning of Production overheads always include an element of discretion (means whether on the basis of machine hours or labor hours); Advantages and disadvantages of marginal costing Advantages of marginal costing • It is easy to account for fixed overheads using marginal costing. Instead of being apportioned they are treated as period costs and written off in full as an expense the income statement for the period when they occur. • There is no under/over-absorption of overheads with marginal costing, and therefore no adjustment necessary in the income statement at the end of an accounting period. • Marginal costing provides useful information for decision making. Disadvantages of marginal costing • Marginal costing does not value inventory in accordance with the requirements of financial reporting. (However, for the purpose of cost accounting and providing management information, there is no reason why inventory values should include fixed production overhead, other than consistency with the financial accounts.) (not consistent with financial reporting i.e. IAS 2) • Marginal costing can be used to measure the contribution per unit of product, or the total contribution earned by a product, but this is not sufficient to decide whether the product is profitable enough. Total contribution has to be big enough to cover fixed costs and make a profit.(the decision as to whether the products are generating the profit or loss cannot be made by using the marginal costing) Page 21 of 21 Dunya is made for us but we are made for Akhira! [Alhadith] Test joint and by product Q.1 Cricket Chemicals Limited (CCL) is a manufacturing concern and has two production processes. Process I produces two joint products i.e. X-1 and X-2. Incidental to the production of joint products, it produces a by-product known as Zee. X-1 is further processed in process II and converted into ‘X1-Plus’. Following information has been extracted from the budget for the year ending 31 August 2019: (i) Process wise budgeted cost: Direct material (500,000 liters) Conversion cost (ii) Process I Process II -------------- Rupees -----------98,750,000 72,610,000 19,100,000 Expected output ratio from process I and selling prices: Products Joint product – X-1 Joint product – X-2 By-product – Zee X1-Plus Output ratio in process I 55 % 40 % 5% - Selling price (Rs. per liter) 532 120 768 Additional information: (i) (ii) (iii) (iv) (v) Material is added at the beginning of the process and CCL uses 'weighted average method' for inventory valuation. Joint costs are allocated on the basis of net realizable value of the joint products at the split-off point. Proceeds from the sale of by-product are treated as reduction in joint costs. Joint product X-2 is sold after incurring packing cost of Rs. 75 per liter. Normal production loss in process I is estimated at 5% of the input which occurs at beginning of the process. Loss of each liter results in a solid waste of 0.7 kg which is sold for Rs. 10 per kg. No loss occurs during process II. Budgeted conversion cost of process I and process II include fixed factory overheads amounting to Rs. 7,261,000 and Rs. 3,820,000 respectively. Required: Prepare product wise income statement for the year ending 31 August 2019. (14) Page 1 of 35 Ans 1: Cricket Chemicals Limited Product wise budgeted income statement: For the year ended 31-08-2009 -------------------Rupees in thousand------------------X1 Plus X2 Total 200,640 101,080 301,720 Sales COS: Cost of Goods Manufactured (132,970) (113,870+19,100) (68,715) (54,465+14,250) (201,685) 67,670 32,365 100,035 Gross profit Workings: Rs.000 19,100 X1 [261,250] (55%) X2 [190,000] (40%) I 500,000 ll X1 Plus [261,250] (55%) Packing Cost @ 75/l Zee [23,750] (5%) (23,750 x 120) = 2,850 N. Loss [25,000 L] (25,000 x0.7 x10) = 175 D.M Conversion Zee N. Loss 98,750 72,610 (2,850) (175) 168,335 Joint cost Allocation: Rs. ‘000’ Units Sale price/units Sale Value Further processing NRV Allocation X1 plus 261,250 768 200,640 19,100 181,540 113,871 X2 190,000 532 101,080 14,250 (190,000x75) 86,830 54,464 268,370 168,335 Page 2 of 35 The most intelligent person is one who remembers death often [Hadith] Test process costing Q.1 Shahnawaz Private Limited (SPL) produces one of its products through two processes Alpha and Beta. Following information has been extracted from the records of process Alpha for the month of January 2016: Quantity Material Conversion Units ------ Rs. In ‘000’ ------ Opening work in process 2,500 2,713 1,499 Input during the month 10,000 10,000 5,760 Transferred to process Beta 9,000 - - Closing work in process 3,000 - - Additional information: (i) Materials are introduced at the beginning of the process. In respect of conversion, opening and closing work in process inventories were 30% and 70% complete, respectively. (ii) Inspection is performed when the units are 60% complete. Expected rejection is estimated at 5% of the inspected units. The rejected units are not processed further and sold at Rs. 100 per unit. (iii) SPL uses ‘weighted average method’ for inventory valuation. Required: (a) Compute equivalent production units and cost per unit. (b) Prepare journal entries to record the above transactions. (05) (06) Q.2 ICI produces a chemical that requires two separate processes for its completion. Following information pertains to process Z for the month of October 2018: Kg’s Rs. in ‘000’ 2,500 4,000 Opening work in process (75% to conversion) Costs for the month: Received from process Y 15,000 36,000 Material added in process Z 7,500 20,000 Conversion cost incurred in process Z 22,000 Finished goods transferred to warehouse 20,000 Closing work in process (55% to conversion) 2,000 In process Z, material is added at start of the process and conversion costs are incurred evenly throughout the process. Process losses are determined on inspection which is carried out on 70% completion of the process. Process loss is estimated at 7% of the inspected quantity and is sold for Rs. 78 per kg. Required: (a) Prepare a statement of equivalent production units. (b) Compute cost of: i. finished goods ii. closing WIP iii. abnormal loss/gain (c) Prepare accounting entries to record production gain/loss for the month. Page 3 of 35 Ans.1 (a) Equivalent Units: (3M) Material Conversion Output 9,000 9,000 9,000 c/d WIP 3,000 3,000 2,100 (70%) Ab. Gain 125 (125) (125) 11,875 10,975 Cost per Unit: (2M) Material = Conversion = 2,713 + 10,000 − 62.5 11,875 1,499 + 5,760 10,975 = 1.065 = 0.661 1.726 (b): Journal entries (i) Process – Alpha Marks (0.5M) Rs.(000) 10,000 Material (ii) Process – Alpha 10,000 (0.25M) 5,760 Conversion (iii) Process – Beta 5,760 (0.25M) 15,534 Process – Alpha (iv) Normal loss 15,534 (0.25M) 62.5 Process – Alpha (v) Cash 62.5 (0.25M) 50 Normal loss (vi) Process – Alpha 50 (1M) 216 Abnormal Gain (vii) Abnormal Gain Normal loss 216 (1M) 12.5 12.5 Page 4 of 35 Every day is Mother’s day and Father’s day in Islam Workings: Normal Loss Units Amount 625 62.5 Cash Abnormal Gain 625 62.5 Process Alpha Abnormal Gain Units Amount 125 12.5 Process Alpha Normal loss P/L(Gain) 202.5 Process Account – Alpha Units 500 125 625 Rs. ‘000’ Amount 50 12.5 62.5 Units 125 Rs. ‘000’ Amount 216 125 216 (2.5M) Rs. ‘000’ Units b/d Amount 2,500 Units 4,212 Output – Beta Amount 9,000 15,534 625 62.5 (2,713+1,499) Input 10,000 Normal Loss (2,500+10,000) × 5% Material (625 100) x 10,000 Conversion 5,760 c/d Ab. Gain (balance) 125 216 12,625 20,187 3,000 4,583 12,625 20,180 Cost Allocation: Output = 9,000 × 1.726 = 15,534 c/d WIP = (3,000 × 1.065) + (2,100 × 0.661) = 4,583 Ab. Gain = 125 × 1.726 = 216 Calculation of normal loss (inspection stage is 60%) Opening 2500 100 % M 30% C Input 10,000 100%M 100%C Closing 3000 100%M 70%C Expected loss : (2,500+10,000)x5%=625 Page 5 of 35 Ans 2: a) Equivalent Units:[FIFO] (3M) Process Y Output 2,500 Material Conversion - - 625 (25%) 17,500 17,500 17,500 Ab. Loss 1,565 1,565 1,565 1096 (70%) c/d WIP 2,000 2,000 2,000 1,100 (55%) 21,065 21,065 20,321 20,000 17,500 Cost Per Unit: Process Y = Material = Conversion = 36,000 − 112 21,065 20,000 21,065 22,000 20,321 = 1.70 / unit 0.95 / unit = 1.08 / unit = 3.73 unit Total b) Cost Allocation: (3M) Output = 4,000 + (625 × 1.08) + (17,500 × 3.73) = 69,950 Ab. Gain = (1,565 × 1.70) + (1,565 × 0.95) + (1,096 × 1.08) = 5,331 Closing WIP = (2,000 × 1.70) + (2,000 × 0.95) + (1,100 × 1.08) = 6,488 (c) (4M) Accounting entries of recording gain or loss for the month: (i) Normal loss Process – Z (ii) Cash Normal loss (iii) Abnormal loss Process – Z (iv) Cash Abnormal loss 112 112 112 112 5,331 5,331 122 122 Workings Process – Z Normal Loss Units Amount 1,435 112 Cash 1,435 112 Units 1,435 1,435 Rs. ‘000’ Amount 112 112 Page 6 of 35 Indeed, the death from which you Flee, Indeed it will meet you [62:8] Abnormal Loss Units Amount 1,565 5,331 Cash (1,565 x 78) Profit and Loss (bal) 1,565 5,331 Process – Z Process - Z for the month of October, 2018 (3M) Process A/c – Z Units Amount b/d WIP 2,500 4,000 Finished goods Output Process Y 15,000 36,000 N. Loss (W-1) (1,435 × 78) Material 7,500 20,000 Abnormal loss (Bal.) Conversion 22,000 c/d WIP 25,000 82,000 Calculation of Normal loss: Opening WIP 2,500 Input (15,000+7,500) 22,500 Closing WIP 2,000 Inspection Stage (22,500-2,000) x 7% 1,565 Rs. ‘000’ Amount 122 5,209 5,331 Units 20,000 1,435 Rs. ‘000’ Amount 69,950 112 1,565 5,331 2,000 25,000 16,488 81,881 Units 1,565 (2M) (100% Material , 75% conversion) Already tested (100% Material , 55% conversion) Will be tested in next period (100% Material , 70% conversion) =1,435 Note: As the question is silent and it is not possible to solve the question by using Weighted Average method (Because breakup amount of opening WIP is not available) therefore use FIFO. Page 7 of 35 Test joint and by product and variance Q.1 Cricket Chemicals Limited (CCL) is a manufacturing concern and has two production processes. Process I produces two joint products i.e. X-1 and X-2. Incidental to the production of joint products, it produces a by-product known as Zee. X-1 is further processed in process II and converted into ‘X1-Plus’. Following information has been extracted from the budget for the year ending 31 August 2019: (ii) Process wise budgeted cost: Process I Process II --------------Rupees -----------Direct material (500,000 liters) 98,750,000 Conversion cost 72,610,000 19,100,000 (iii) Expected output ratio from process I and budgeted selling prices: Products Joint product – X-1 Joint product – X-2 By-product – Zee X1-Plus Output ratio in process I 55% 40% 5% Selling price (Rs. per liter) 532 120 - 768 Additional information: (vi) Material is added at the beginning of the process and CCL uses 'weighted average method' for inventory valuation. (vii) Joint costs are allocated on the basis of net realizable value of the joint products at the splitoff point. Proceeds from the sale of by-product are treated as reduction in joint costs. (viii) Joint product X-2 is sold after incurring packing cost of Rs. 75 per liter. (ix) Normal production loss in process I is estimated at 5% of the input which occurs at beginning of the process. Loss of each liter results in a solid waste of 0.7 kg which is sold for Rs. 10 per kg. No loss occurs during process II. (x) Budgeted conversion cost of process I and process II include fixed factory overheads amounting to Rs. 7,261,000 and Rs. 3,820,000 respectively. Required: (d) Prepare product wise budgeted income statement for the year ending 31 August 2019, under absorption costing. (8) (e) Prepare product wise budgeted income statement for the year ending 31 August 2019, under marginal costing. (7) Page 8 of 35 Death is the destroyer of all worldly pleasures. Question: 2 Safety Products (Pvt) Limited (SPL) is engaged in the manufacturing of safety products for the construction industry. The following production information, for further analysis, has been provided by SPL: Rupees Per unit Budgeted Cost: Direct material (10 kg @ Rs. 22 per kg) 220 Direct labour (1.5 hours @ Rs. 110 per hour) 165 Variable overhead (1.5 hours @ Rs. 55 per hour) 82.5 Fixed overhead (1.5 hours @ Rs. 110 per hour) 165 Total per unit budgeted cost 632.5 Budgeted variable overhead 866,250 Budgeted fixed overhead 1,732,500 Fixed and variable overheads are absorbed on the basis of direct labour hours, which are estimated to be 15,750 hours per month. Rupees Actual cost results: Direct material (100,000 kg) 1,650,000 Direct labour (13,000 hours) 1,573,000 Variable overhead 910,000 Fixed overhead 1,692,900 Total actual cost 5,825,900 Budgeted sales of SPL is 10,500 units at a price of Rs. 1,210 per unit and the actual sales revenue of the company is Rs. 12,540,000 for 9,500 units. Required: a) Calculate the following variances: i. Sales price variance ii. Sales volume profit variance iii. Material price variance iv. Materials usage variance v. Labour rate variance vi. Labour efficiency variance vii. Variable overhead expenditure variance viii. Variable overhead efficiency variance b) Calculate the following fixed overhead variances: i. Fixed overhead expenditure variance ii. Fixed overhead volume variance iii. Fixed overhead volume efficiency variance iv. Fixed overhead volume capacity variance (1.5 x 08 =12) (1.5 x 4 = 08) Page 9 of 35 Question:3 Choc Co is a company which manufactures and sell three types of biscuits in packets. One of them is called ‘Ooze’ and contains three types of sweeteners: honey, sugar and syrup. The standard materials usage and cost for one unit of ‘Ooze’ (one packet) is as follows: Honey Sugar Syrup 20 grams at 0.02 per gram 15 grams at 0.03 per gram 10 grams at 0.025 per gram 0.40 0.45 0.25 1.10 In the three months ended 30 November 2011, Cho Co produced 101,000 units of ‘Ooze’ using 2,200 kg of honey, 1,400 kg of sugar and 1,050 kg of syrup. Note: there are 1,000 grams in a kilogram (kg). Required: Calculate the following variance for materials in Ooze: i. Total materials usage variance. ii. Total materials mix variance. iii. Total materials quantity (yield) variance. (4 marks) (4 marks) (4 marks) Question: 4 Titan Manufacturing Company produces a consumer product. The company prepares its fixed production budget annually and standard costing for the production budget annually and standard costing for the production on monthly basis. The budget, the standard production cost and actual data for the month ended June 30, 2016 are given below: Budgeted and Standard Cost Data Budgeted sales and production for the month (Units) 25,000 Standard cost for each unit of product: Direct material: Beta 15 kgs @ Rs. 2 per kg Gama 10 kgs @ Rs. 7 per kg Direct labour incurred 10 hours @ Rs. 4 per hour Fixed production overhead 200% of direct labour Budgeted sales price has been calculated to give a profit of 20% on sales price. Actual Data for the Month Production (units sold at a price 20% higher than budgeted) Direct material consumed: Beta Gama Direct labour incurred Fixed production overheads incurred (Rs.) Other information: Volume efficiency variance (Rs.) Volume capacity variance (Rs.) 14,500 150,000 kgs @ Rs. 3 per kg 75,000 kgs @ Rs. 6 per kg 72,000 hours at Rs. 5 per hour 1,800,000 584,000 (F) 1,424,000 (A) Required: a) Prepare a statement for month ended June 30, 2016 showing: i. The standard production cost and selling price per unit. ii. The actual profit for the period. b) Determine the variance for: i. Direct material price and usage. ii. Direct labour rate and efficiency. iii. Fixed overhead expenditure and volume. (03) (03) (03) (03) (02) Page 10 of 35 Our train is heading towards death, and we are worried about life. iv. Sales price and volume. c) Reconcile the budgeted and actual profit. (02) (04) Ans. 1 (a) Cricket Chemicals Limited Product wise budgeted income statement (Absorption costing) for year ended 31-8-2019 Sales COS: Cost of manufactured goods X1 Plus 200,640 X2 101,080 (132,971) (68,714) (113,871+19,100) 67,669 Gross profit Rs.000 Total 301,720 (201,685) (54,464 + 14,250) 32,366 100,035 Workings: 19,100 (475,000 x 55%) X1 [26,125] (55%) X2 [190,000] (40%) 500,000 ll X1 Plus [261,250] (55%) Packing Cost 75/L Zee [23,750] (5%) (23,750 x 120) = 2,850 N. Loss [25,000 L] (25,000 x0.7 x10) = 175 D.M Conversion Zee N. Loss 98,750 72,610 (2,850) (175) 168,335 Allocation: Rs. ‘000’ Units X1 plus X2 261,250 190,000 Sale price / unit 768 532 Sale Value 200,640 101,080 Further processing 19,100 14,250 (190,000x75) NRV Allocation 181,540 86,830 113,871 54,464 268,370 168,335 Page 11 of 35 (b) Cricket Chemicals Limited Product wise budgeted income statement (marginal costing) for year ended 31-8-2019 X1 Plus 200,640 Sales Variable COS: Variable Production Cost Net Contribution Fixed Cost (7,261 + 3,820) Net profit Rs.000 X2 101,080 (124,971) 109,691 + 15,280 75,669 Total 301,720 (65,633) 51,383 + 14,250 35,447 (190,604) 111,116 (11,081) 100,035 Workings: (475,000 x 55%) (19,100 - 3,820 = 15,280) X1 [26,125] (55%) X2 [190,000] (40%) 500,000 ll X1 Plus [261,250] (55%) Packing Cost 75/L Zee [23,750] (5%) (23,750 x 120) = 2,850 N. Loss [25,000 L] (25,000 x0.7 x10) = 175 D.M 98,750 Conversion 72,610 Zee (2,850) N. Loss (175) Fixed Cost (7,261) 161,074 Allocation: Rs. ‘000’ Units X1 plus X2 261,250 190,000 Sale price / unit 768 532 Sale Value 200,640 101,080 Further processing 15,280 14,250 (190,000x75) NRV Allocation 185,360 86,830 109,691 51,383 272,190 161,074 Page 12 of 35 Death may not come to us today but we are one day closer to it. Ans 2. Calculation of Variances: Sales Price (BR – AR) × AQS [1210 - Volume (BQS – AQS) × Std. profit / unit [(10,500 – 9500)x 577.5 (1210-632.5) 12,540,000 ] x 9500 9,500 1,045,000 F 577,500 A Material Price (SR – AR) × AQU [22 - Usage (SQU – AQU) × S.R [(9.500 x 10)-100,000]x22 1,650,000 ] x 100,000) 100,000 550,000 F 110,000 A Labour Rate (SR – AR) × AHW [110 - Efficiency (SHW – AHW) × S.R [(9500 × 1.5) – 13,000] × 110 1,573,,000 ] x 13,000 13,000 143,000 A 137,500 F Variable OH Rate (SR – AR) × AHW [55 - 910,000 ] x 13,000 13,,000 195,000 A Efficiency (SHW – AHW) × S. R [(9500× 1.5) –13,000] × 55 68,750 F (b) Calculation of Fixed Overhead Variances: (1)Fixed Overhead expenditure variance: Budgeted expenditure Actual expenditure 1,732,500 1,692,900 39,600 F 1,732,500 1,567,500 165,000 A 1,567,500 1,430,000 137,500 F (2)Fixed Overhead volume variance: Budgeted F-OH (10,500x165) Applied F-OH (9500x165) (3) Fixed Overhead volume Efficiency variance: Std hrs for AP (9500x1.5x110) Actual consumed (13,000x110) Page 13 of 35 (4) Fixed Overhead volume capacity variance: Budgeted hrs (10,500x1.5 x110) Actual hrs (13,000x110) 1,732,500 1,430,000 302,500 A Answer:3 H S S SQU in SM for A.P 2,020 (110,000*0.02) 1,515 (101,000*0.010) 1,010 (101,000*0.010) 4,545 AQU in SM for A.P 2,067 (4,650*20/45) 1,550 (4,650*15/45) 1,033 (4,650*10/25) 4,650 Usage variance: H (2,020 – 2,200) x 20 S (1,515 – 1,400) x 30 S (1,010 – 1,050) x 25 = = = 3,600 A 3,450 F 1,000 A 1,150 A Mix variance: H (2,067 – 2,200) x 20 H (1,515 – 1,400) x 30 S (1,033 – 1,050) x 25 = = = 2,660 A 4,500 F 425 A 1,415 F Yield variance: H (2,020 – 2,067) x 20 S (1,515 – 1,550) x 30 S (1,010 – 1,033) x 25 = = = 940 A 1,050 A 575 A 2,565 A AQU in AM for A.P 2,200 1,400 1,050 4,650 Answer: 4 (a) Operating Statement for the month ended June 30, 2016. (i) Calculation of standard Product cost and selling price/unit: Rs. /unit Direct Material: Beta Gama Direct Labour: (15 Kg @ rs. 2) (10 Kg @ Rs.7) (10 hours @ Rs. 4) Fixed production overhead (Rs. 40 x 200%) Standard Cost: Profit (220 x 20/80) Budgeted sale Price 30 70 40 80 220 55 275 (ii) Calculation of Actual Profit for the period: Sales (275 x 120% = 330 x 14,500 units) Direct Material: Beta (150,000 Kg @ Rs. 3) Gama (75,000 Kg @ Rs. 6) Rs. 000 4,785 450 450 Page 14 of 35 AND WORSHIP YOUR LORD UNTIL THERE COMES INTO YOU THE CERTAINITY (I.E DEATH). [15:99] Direct Labour (72,000 @ Rs. 5) Fixed production overhead Total Actual Profit (b) Variances: Price Variance: Beta Gamma 150,000 kgs. (Rs. 2 - @ Rs.3) 75,000 kgs. (Rs. 7 - @ Rs. 6) Usage Variance: Beta Gamma Rs. 2 (14,500 units x 15 kg – 150,000) Rs. 7 (14,500 units x 10kg – 75,000) (ii) Direct labour rate and efficiency variances: Rate variance 72,000 hrs. (Rs. 4 – Rs. 5) Efficiency Variance Rs:4 (14,500 units x 10 Hrs – 72,000) (iii) Fixed overhead variance: Expenditure variance (25,000 units x Rs 80 – 1,800,000) Volume Variance: Volume efficiency variance (Given) Volume capacity variance (Given) (iv) Sales variance: Price variance 14,500 units x (Rs. 330 – Rs 275) Volume variance (14,500 units – 25,000 units) x Rs. 55 (c) Reconciliation Budgeted profit (25,000 x 55) Material variance (625 – 75) Labour variance (292 – 72) FOH variance (200 – 840) Sales variance (797.5 – 577.5) Actual profit 360 1,800 (3,060 1,725 (150) A 75 F (75) A 135 F 490 F 625 (72) A 292 F 220 F 200 F 584 F (1,424) A (640) A 797.5 F 577.5 A 220 F 1,375 550 F 220 F (640) A 220 F 1,725 Page 15 of 35 Extra questions Q.1 Tulip Enterprises (TE) manufactures a product Alpha that requires two separate processes, A and B. Following information has been extracted from the cost records of Process B for the month of February 2019: Quantity Opening work-in-process – Process B (80% complete as to conversion) Cost for the month: - Received from process A - Added during process B Closing work-in-process – Process B (70% complete as to conversion) Liters 10,000 90,000 12,000 9,500 Process A Process B cost cost Material Conversion ------------- Rs. in '000 ------------1,500 600 400 14,000 - 7,000 - 5,600 - Additional information: (iii) (iv) (v) (vi) Materials are added at start of the process. Normal loss is estimated at 5% of the inspected units and loss is determined at completion of the process. Loss of each liter results in a solid waste of 0.75 kg. During the month of February 2019, solid waste produced was 6,000 kg. Solid waste is sold for Rs. 170 per kg after incurring further cost of Rs. 20 per kg. TE uses weighted average method for valuation of inventory. Required: Prepare accounting entries to record the transactions of process B. (Narrations to accounting entries are not required) (12) Q.2 Daisy Limited (DL) manufactures and markets product Zee. DL uses standard absorption costing. Following information pertains to product Zee for the month of February 2019. (a) Data extracted from the budget for the month of February 2019: Production Units Cost of production: Direct material Rs. in '000 X: 16,000 kg @ Rs. 400 per kg Y: 14,000 kg @ Rs. 300 per kg 10,000 hours @ Rs. 220 per hour Direct labour Factory overheads (including fixed overheads of Rs. 900,000) Rs. 250 per labour hour (i) (ii) (iii) (iv) (v) 27,000 6,400 4,200 2,200 2,500 Actual input ratio of X and Y was 55:45 respectively. Direct materials are added at the beginning of the process. Actual process losses were 6% of the output. There is no change in the direct material prices during the month. DL increased wages by 12% as against the budgeted increase of 8% which improved labour efficiency by 5%. Due to higher than expected inflation, actual factory overhead rate was 6% higher than the budgeted rate. Conversion costs were incurred evenly throughout the process. Page 16 of 35 No one besides ALLAH can rescue a soul from hardship. (vi) 27,400 units of Zee were transferred to finished goods. There was no opening or closing work in process. Finished goods inventory at the beginning and closing of the month was 1,000 units and 1,500 units respectively. Required: Compute the following: (a) (b) (ii) Material price, mix and yield variances Labour rate and efficiency variances Over/under applied overheads and analyse it into: (iii) variable overhead expenditure and efficiency variances (ii) fixed overhead expenditure and volume variances (06) (04) (06) Q.3 Hexa Limited is using a standard absorption costing system to monitor its costs. The management is considering to adopt a marginal costing system. In this respect, following information has been extracted from the records for the month of December 2016: (i) Actual as well as budgeted sale was 10,500 units at Rs. 2,000 per unit. (ii) Standard cost per unit is as follows: Direct material Direct labour Production overheads (fixed & variable) (iii) (iv) 5 kg @ Rs. 158 3 hours @ Rs. 150 Rs. 120 per labour hour Rupees 790 450 360 1,600 Budgeted fixed overheads were Rs. 1,650,000. Production and actual costs were as under: Production: Budgeted Actual Actual variable costs: Direct material (58,000 kg @ Rs. 160) Direct labour (35,000 hours @ Rs. 155) Variable overheads Units 11,000 12,000 Rupees 9,280,000 5,425,000 2,975,000 (v) Applied fixed overheads exceeded actual overheads by Rs. 200,000. (vi) There was no opening finished goods inventory. Actual Closing finished goods inventory was 1,500 units. Measure the actual closing finished goods inventory at the standard variable production cost. Required: (a) Compute the budgeted and actual profit for the month of December 2016, using standard marginal costing. (8) (b) Reconcile the above profit by incorporating the related variances. (8) Q.4 Cricket Chemicals Limited (CCL) is a manufacturing concern and has two production processes. Process I produces two joint products i.e. X-1 and X-2. Incidental to the production of joint products, it produces a by-product known as Zee. X-1 is further processed in process II and converted into ‘X1-Plus’. Following information has been extracted from the budget for the year ending 31 August 2019: Page 17 of 35 Process wise budgeted cost: Direct material (500,000 liters) Conversion cost Process I Process II --------------Rupees -----------98,750,000 72,610,000 19,100,000 Expected output ratio from process I and budgeted selling prices: Products Joint product – X-1 Joint product – X-2 By-product – Zee X1-Plus Output ratio in process I 55% 40% 5% Selling price (Rs. per liter) 532 120 - 768 Additional information: 1. Material is added at the beginning of the process and CCL uses 'weighted average method' for inventory valuation. 2. Joint costs are allocated on the basis of net realizable value of the joint products at the splitoff point. Proceeds from the sale of by-product are treated as reduction in joint costs. 3. Joint product X-2 is sold after incurring packing cost of Rs. 75 per liter. 4. Normal production loss in process I is estimated at 5% of the input which occurs at beginning of the process. Loss of each liter results in a solid waste of 0.7 kg which is sold for Rs. 10 per kg. No loss occurs during process II. 5. Budgeted conversion cost of process I and process II include fixed factory overheads amounting to Rs. 7,261,000 and Rs. 3,820,000 respectively. Required: (a) Prepare product wise budgeted income statement for the year ending 31 August 2019, under marginal costing. (14) (b) CCL has recently received an offer from Football Industries Limited (FIL) to purchase the entire expected output of X-1 during the year ending 31 August 2019 at Rs. 670 per liter. It is estimated that if process II is not carried out, fixed costs associated with it would reduce by Rs. 2,500,000. Advise whether FIL’s offer may be accepted. (02) Answer 1: Tulip Enterprises Accounting entries for Process B: WIP-B 26,600 WIP-A Raw material Conversion Finished Goods 14,000 7,000 5,600 25,326 WIP-B Normal Loss 25,326 577 WIP-B 577 Page 18 of 35 My ALLAH has always been kind to me. Abnormal Loss 771 WIP-B 771 WIP Cash 2,875 Abnormal Loss 771 Cash 43,125 P/L (BAL.) 2,875 367 447 2,875 x 0.75 x 20 = 43.125 Abnormal Loss 43.125 Cash 43.125 2,875 x 0.75 x 170 = 367 Cash 367 Ab. Loss P/L 447 Ab. Loss 367 447 Workings: b/d [1,500 + 600+ 600] Process A Material Litres 10,000 90,000 12,000 Conversion Calculation of Normal Loss: Opening WIP (100% M; 80% C.C) Input for the month (90,000 + 12,000) Closing WIP (100% M; 70% C.C) Inspection Stage (100% M; 100% C.C) [10,000 + 102,000 – 9,500] x 5% Process-B Amount 2,500 Finished Goods (Bal.) 14,000 Normal Loss (Working) 7,000 Abnormal Loss (6,000 / 75 – 5,125) 5,600 c/d Rs. ‘000’ Litres 94,500 5,125 2,875 Amount 25,326 577 771 9,500 2,381 10,000 102,000 9,500 = 5,125 litres Recovery value of Normal Loss: [5,125 x 0.75 x 150 (170 - 120)] = 577 Page 19 of 35 Equivalent Production Units: Finished Goods Ab.Loss C/d WIP 94,500 2,875 9,500 Process A 94,500 2,875 9,500 106,875 Cost/unit: Process – A: 1,500 + 14,000 – 577 / 106,875 Material: 600 + 7,000 / 106,875 Conversion: 400 + 5,600 / 104,025 = = = Material 94,500 2,875 9,500(100%) 106,875 Conversion 94,500 2,875 6,650 (70%) 104,025 0.14 0.07 0.058 0.268 Cost Allocation: Finished Goods = 94,500 x 0.268 = 25,326 Ab.Loss =2,875 x 0.268 =771 C/D WIP =9,500 X 0.14 + 9,500 X 0.07 + 6,650 X 0.058 = 2,381 Answer 2: a) Material Price, Mix and Yield Variances: i. Material Price Variance: no variance as there is no change in prices of material. ii. Material Yield Variances: X [16,237 – 15,490] x 400 = 298,800 F Y [14,207 – 13,554] X 300 = 195,900 F 494,700 F iii. Material Mix Variances: X [15,490 – 15,974] x 400 = 193,600 A Y [13,554 – 13,070] X 300 = 145,200 F 48,400 A Workings: SQU in SM for A.P 16,237 (16,000 / 27,000 X 27,400) 14,207 (14,000 / 27,000 X 27,400) 30,444 X Y AQU in SM for A.P 15,490 (29,044 X 16,000 / 30,000) 13,554 (29,044 X 14,000 / 30,000) 29,044 AQU in AM for A.P 15,974 (55%) 13,070 (45%) 29,044 (W-1) (W-1)Calculation of actual quantity used for actual production 27,400 / 100 X 106 = 29,044 106 100 6 Page 20 of 35 Loneliness is better than a bad company. b) Labor rate variance: (SR - AR) X AHW for A.P (220 – 228.15*) X 9,641** = 78,574 A *(220 / 108 x 112) = 228.15 **(10,000 / 27,000 x 27,400 x 95%) = 9,641 Labor Efficiency variance: (SHW for A.P - AHW) X S.R [(27,400 X 10,000 / 27,000) – 9,641] X 220 [(10,148 – 9,641)] X 220 = 111,540 F c) Under / over absorbed Factory overheads: Actual overheads: Variable OH : [9,641 X 160* X 1.06] Fixed OH : [900,000 X 1.06] Applied OH: Actual Production x Std OH rate/ unit [27,400 x (2,500,000 / 27,000)] Overheads under applied =1,635,114 =954,000 2,589,114 =2,537,037 = 52,077 A *Standard Fixed OH rate / hour [900,000 / 10,000] = 90/hr *Standard variable OH rate / hour [250 – 90] = 160/hr Analysis of under applied overheads: i. Variable OH expenditure variance: (SR – AR) X AHW for A.P [160 – (160 X 1.06)] X 9,641 = 92,554 A Variable OH Efficiency variance: [SHW for A.P - AHW] X S.R [(27,400 X 10,000 / 27,000) – 9,641] X 160 (10,148 – 9,641) X 160 = 81,144 F ii. Fixed OH expenditure variance: Budgeted Fixed OH Actual Fixed OH (900,000 X 1.06) Fixed OH volume variance: Budgeted Fixed OH (27,000 x 33.33) Applied Fixed OH (27,400 x 33.33*) 900,000 954,000 54,000 A 900,000 913,333 13,333F *[900,000 / 27,000] = 33.33/unit Page 21 of 35 A.3 Hexa Limited (i) Budgeted profit for the month of December 2016 (Marginal costing) Sales [10,500 x 2,000] Variable cost of sales: Opening stock + Variable COGM: Direct Material [11,000 x 790] Direct Labour [11,000 x 450] Variable – OH [11,000 x 210*] Closing stock [500 x (790 + 450 +210)] Gross contribution Fixed cost Net profit *Standard OH rate Less : Standard fixed OH rate [1,650,000 ÷ 11,000) Standard Variable OH rate 21,000,000 8,690,000 4,950,000 2,310,000 15,950,000 (725,000) (15,225,000) 5,775,000 (1,650,000) 4,125,000 Per Unit 360 (150) 210 Per Hour 120 (360 ÷ 3) (50) (150 ÷ 3) 70 ii) Actual profit for the month of December 2016 (Marginal costing) Sales [10,500 x 2,000] Variable cost of sales: Opening stock + Variable COGM: (12,000 units) Direct Material Direct Labour Variable – OH Closing stock [1500 x (790 + 450 +210)] Gross contribution Fixed cost* Net profit 21,000,000 9,280,000 5,425,000 2,975,000 17,680,000 (2,175,000) (15,505,000) 5,495,000 (1,600,000) 3,895,000 *Applied Fixed OH [12,000 x 150] = 1,800,000 Actual Fixed OH = 1,600,000 Over applied Fixed OH 200,000F Page 22 of 35 And never say of anything, “I shall do such and such thing tomorrow” except (with the saying) if ALLAH wills!” (b) Reconciliation Of Budgeted Profit With Actual Profit Budgeted profit Budgeted fixed cost Budgeted contribution Variances: Material price Material usage Labor rate Labor efficiency Variable overhead expenditure Variable overhead efficiency Actual Contribution: Budgeted fixed cost 1,650,000 Fixed OH Expenditure Var. 50,000 F Actual Profit 4,125,000 1,650,000 5,775,000 116,000A 316,000F 175,000A 150,000F 525,000A 70,000F 5,495,000 (1,600,000) 3,895,000 Working: Calculation of Variances: Sales Price (BR – AR) × AQS (2,000 - 2,000) × 10,500 Volume (BQS – AQS) × Std.cont/unit [(10,500 - 10,500) x 550 [2,000-790-450210] NIL NIL Material Price (SR – AR) × AQU (158 ̶ 160) x 58,000 116,000 A Usage (SQU – AQU) × S.R [(12,000 x 5)-58,000]x158 316,000 F Labour Rate (SR – AR) × AHW (150 – 155) × 35,000 175,000 A Efficiency (SHW – AHW) × S.R [(12,000 × 3) – 35,000] × 150 150,000 F Variable OH Expenditure (SR – AR) × AHW 2,975,000 [70 ] x 35,000 Efficiency (SHW – AHW) × S. R [(12,000 × 3) –35,000] × 70 525,000 A 70,000 F 35,000 Page 23 of 35 Fixed OH Expenditure Budgeted Fixed OH Actual Fixed OH 1,650,000 1,600,000 50,000 F Ans. 4 (a): Cricket Chemicals Limited Product wise budgeted income statement (marginal costing) for year ended 31-8-2019 Sales Variable COS: Variable Production Cost Net Contribution Fixed Cost (7,261 + 3,820) Net profit X1 Plus 200,640 (124,971) 109,691 + 15,280 75,669 Rs.000 X2 101,080 Total 301,720 (65,633) 51,383 + 14,250 35,447 (190,604) 111,116 (11,081) 100,035 Workings: (475,000 x 55%) (19,100 - 3,820 = 15,280) X1 [26,125] (55%) X2 [190,000] (40%) 500,000 ll X1 Plus [261,250] (55%) Packing Cost 75/L Zee [23,750] (5%) (23,750 x 120) = 2,850 N. Loss [25,000 L] (25,000 x0.7 x10) = 175 D.M 98,750 Conversion 72,610 Zee (2,850) N. Loss (175) Fixed Cost (7,261) 161,074 Allocation: Units X1 plus X2 261,250 190,000 Sale price / unit 768 532 Sale Value 200,640 101,080 Rs. ‘000’ Further processing 15,280 14,250 (190,000x75) NRV Allocation 185,360 86,830 109,691 51,383 272,190 161,074 Page 24 of 35 ALWAYS REMEMBER, Allah is watching us anytime, anywhere. b) Evaluation of offer from FIL Rs. in million (25.60) 15.28 2.50 (7.82) Loss of revenue if offer is accepted [261,250 x (768 -670) Variable cost saved in process – II (19.10 m – 3.82 m) Fixed cost saved (Decrease)/Increase in budgeted profits Conclusion: Offer should not be accepted. Test decision making and CVP Q.1 Sarwar Limited (SL) manufactures two industrial products i.e. K2 and K9. It also manufactures other products in accordance with the specification of customers. SL’s products require specialised skilled labour. Maximum labour hours available with the company are 300,000 per month. Following information has been extracted from SL’s budget: Selling price Direct material Direct labour (Rs. 300 per hour) Variable production overheads (based on labour hours) Applied fixed production overheads (based on labour hours) Monthly demand (Units) K2 K9 ---- Rs. per unit ---16,500 26,000 6,000 8,000 4,500 7,500 1,875 3,125 1,500 2,500 5,000 8,000 An overseas customer has offered to purchase 3,000 units of a customized industrial product ‘A-1’ at a price of Rs. 35,000 each. The duration of contract would be one month. The cost department has ascertained the following facts in respect of the contract: 1. Each unit of A-1 would require 3 units of raw material B-1 and 2 units of raw material C-3. B-1 is available in the local market at Rs. 2,500 per unit. However, the required quantity of C-3 is not available in the local market and would be imported from Srilanka at a landed cost of Rs. 2.4 million. 2. Each unit of A-1 would require 35 labour hours. 3. A specialised machinery would be hired for five days. However, due to certain production scheduling issues, it is difficult for SL to exactly predict when the machine would be required. As a result of negotiations, SL has received the following offers: Falah Modarba has quoted a rent of Rs. 0.9 million for the entire month. If accepted, SL would be able to sublet the machine at Rs. 20,000 per day. Tech Rentals has quoted a rent of Rs. 57,000 per day and guaranteed availability of machinery when required. The management believes that it can increase/decrease the production of K2 and K9, if required. Required: Determine the maximum profit that can be earned by SL, in the above situation. (10) Page 25 of 35 Q.2 Lily (Private) Limited (LPL) has two factories. LPL manufactures a product Delta in its Quetta factory. One unit of Delta is assembled from three components P, Q and R which are produced in the Hub factory. Monthly demand of Delta is estimated at 5,000 units. Following information is available in respect of each component: P Q R 2 2 3 4 3 5 --------- Rupees ------ Quantity required for one unit of Delta Machine hours required for producing each component Cost of production: ▪ ▪ ▪ ▪ Direct material Direct labour Factory overheads Allocated administrative overheads 900 270 500 40 800 250 700 30 300 240 280 50 Fixed factory overheads are charged at Rs. 20 per machine hour. Production capacity at Hub factory is restricted to 100,000 machine hours per month. In order to meet the demand, LPL is considering to purchase P, Q and R from a vendor at Rs. 1,700, Rs. 1,800 and Rs. 870 per unit respectively. Required: Determine how LPL can optimise its profit in the above situation. (11) Q.3 Snooker (Private) Limited (SNPL) manufactures a component ‘Beta’ which is used as input for many products. The current requirement of Beta is 18,000 units per annum. Current production cost of Beta is as follows: Direct material Direct labour Variable manufacturing overheads Fixed manufacturing overheads Total cost Rs. per unit 3,670 1,040 770 870 6,350 A supplier has recently offered SNPL to supply Beta at Rs. 7,000 per unit. The management has nominated a team to evaluate the offer which has gathered the following information: 1. There is a shortage of labour. However, some of the labour would become available due to outsourcing of Beta, which would be utilized for production of a product ‘Zee’. The estimated selling price of Zee is Rs. 5,800 per unit whereas production cost would be as follows: i. Direct material would cost Rs. 2,600 per unit. ii. Each unit of Zee would require 20% more labour as compared to each unit of Beta. Estimated variable manufacturing overheads would be Rs. 480 per unit. 2. Outsourcing of Beta and production of Zee would result in net reduction in fixed manufacturing overheads by Rs. 1,900,000 per annum. Required: Advise SNPL whether it should outsource component Beta or not. (09) Page 26 of 35 ALLAH has heard the yearning of your quiet heart. Be patient, everything will be ok soon. Q.4 Following information has been extracted from the projected results of Saffron Limited (SL) for the year ending 31 March 2019: Sales Rs. 160 million Contribution margin 30% Margin of safety 25% Information for the next year ending 31 March 2020: i. SL is planning to increase its sales by reducing sales prices by 5% and launching a sales campaign at a cost of Rs. 5 million. ii. Cost efficiency measures planned for the next year are expected to reduce variable cost per unit by 10%. iii. Inflation impact on all costs would be 8%, except depreciation. At present, depreciation is 40% of the total fixed cost. iv. Margin of safety would be maintained at 25%. Required: 1. A budgeted statement of profit or loss for the year ending 31 March 2020 based on the above projections. (8) 2. Calculate the percentage increase in sales volume (2) Page 27 of 35 Ans.1 Sarwar Limited K2 K9 A-1 -------------------- Rs. per unit -------------------Given 16,500.00 26,000.00 35,000.00 12,375.00 18,625.00 23,270.00 Selling price Variable cost (6,000+4,500+1,875) Contribution per unit A Labour hours required per unit B CM per labour hour (Rs.) A/B Ranking Allocation of 300,000 hours Units to be produced C C/B 4,125.00 (8,000+7,500+3,125) 7,375.00 (W-1) 11,730.00 15 25 35 (4,500/300) (7,500/300) Given 275.00 295.00 335.14 3 2 1 - 195,000 105,000 (300,000–105,000) (35×3,000) 7,800.00 (195,000/25) 3,000.00 Contribution margin for the month after accepting special contract Rs. in million A-1 35.19 (3,000×11,730) K-9 57.53 (7,800×7,375) Contribution margin 92.72 Fixed cost 30.00 (1,500/15)×300,000 Maximum profit 62.72 W-1: Relevant cost for A-1 Rs. per unit Material cost - B1 7,500.00 (3×2,500) Material cost - C3 800.00 (2,400,000/3,000) Labour cost 10,500.00 (35×300) Variable overheads 4,375.00 [{1875÷(4,500÷300)}×35] Machine hire cost 95.00 [Lower of (57,000×5) and {900,000– (20,000×25)}]/3,000 Variable cost per unit of A-1 23,270.00 Workings: Identification of limiting factor: Available Hrs. Required Hrs.: K2 (5,000 x 15) K9 (8,000 x 25) A-1 (3,000 x 35) Shortfall Hrs. 300,000 = 75,000 = 200,000 = 105,000 80,000 Page 28 of 35 We all prepare for Birthdays but what about Death day? Answer: 2 Identification of limiting factor: Available hours Required hours: For compound P (2 x 4 x 5,000) For compound Q (2 x 3 x 5,000) For compound R (3 x 5 x 5,000) = 100,000 = 40,000 = 30,000 = 75,000 Shortfall of hours = 145,000 45,000 Relevant production cost: P Direct Material Direct Labour FOH (500 – 20 x 4) Total variable cost per component Outstanding cost Cost saving per component Limiting factor (machine hours) Cost saving per limiting factor Priority in production Q R 900 270 420 800 250 640 300 240 180 1,590 1,700 110 4 27.5 3 1,690 1,800 110 3 36.67 1 720 870 150 5 30 2 Optimum production plan: Available Hours Units can be produced of Q (5,000 x 2 x 3) Hrs. per component Units can be produced of R (4,667* x 3 x 5) Hrs. per component *(X x 3 x 5 = 70,000) X = 4,667 100,000 30,000 70,000 External purchases: R = Total Required component – Produced component = 15,000 (5,000 x 3)– 14,000 (4,667 x 3) = 1,000 components P = 10,000 (5,000 x 2) components (All to be purchase) Page 29 of 35 Answer: 3 Total saving by production of Beta: Variable manufacturing cost/unit (3,670 + 1,040 + 770) Outsourcing cost/Unit Saving production/Unit Units required Total saving by production (18,000 x 1,520) Total saving if ZEE is produced instead: 5,480 7,000 1,520 18,000 27,360,000 Variable manufacturing cost/unit (2,600 + 1,040 x 1.2 + 480) Selling price/unit Contribution/unit Units that can be produced (18,000/1.2) Total contribution that can be generated (15,000 x 1,472) Saving in fixed cost Total saving Net saving if Beta is produced rather than being outsourced (27,360,000 – 23,980,000) 4,328 5,800 1,472 15,000 22,080,000 1,900,000 23,980,000 3,380,000 Conclusion: SNPL Should not outsourced the production of component X. Answer: 4 (a) Budgeted statement of profit or loss for the year ending 31 March 2020 Rs. in million Sales (Workings) 200.75 Variable cost (200.75/100x71.62*) (143.76) *(if contribution sales ratio is 28.38% the variable cost is eequal to 100 – 28.38 = 71.62) Contribution margin 56.97 Fixed cost Net profit Workings: (W 2) (42.73) 14.24 1.revised contribution margin in 2020: Sales (160 x 90%) Variable cost (160 x 70%) x 1.08 x 90% Contribution margin 152 (108.86) 43.14 However question requires that margin of safety would be maintained at 25%. In addition, fixed cost of 2020 (W 2) is also expected to change therefore breakeven sales would change and from there we can find out final budgeted sales of 2020 by maintaining the margin of safety at 25% as required in question. Page 30 of 35 Count your blessings before you complain, there’s food on your plate, roof on your head and millions wish to be on your place! Be grateful. 2.Fixed Cost in 2020 - For 2019 From margin of safety of 25%, we can find out breakeven sales of 2019. As we know that at breakeven sales contribution is equal to fixed cost we can calculate it. 160/100 x 75 = 120 x 30% = 36 - For 2020: Depreciation Other fixed cost Sales compaign (36×40%) (36-14.40)×1.08 14.40 23.33 5.0 42.73 W 3) From this revised fixed cost and revised contribution margin ration, we can calculate revised breakeven sales and therefore budgeted sales in 2020. Fixed cost = 42.73 Contribution margin ratio = 28.38% (43.14/152 x 100) Breakeven sales = 42.73/28.38% = 150.56 If margin of safety of 25% is to be maintained then: Margin of safety = budgeted sales – breakeven sales 25 = 100 -75 Budgeted sales: 150.56/75 x 100 =200.75 (b) Increase in sales volume % Increase in sales volume %: Budgeted sales of 2020 at 2019 prices (200.75÷95x100) 211.32 Increase in sales volume (%) 32.07% (211.32–160)÷160 Page 31 of 35 Extra question CVP Q.1 Digital Industries Limited (DIL) incurred a loss for the year ended 30 June 2017 as it could achieve sales amounting to Rs. 89.6 million which was 80% of the break-even sales. Contribution margin on the sales was 25%. Variable costs comprised of 45% direct material, 35% direct labour and 20% overheads. During a discussion on the situation, the Marketing Director was of the view that no increase in sales price was possible due to severe competition. However, sales volume can be increased by reducing prices. The Production Director was of the view that since the plant is quiet old, the production capacity cannot be increased beyond the current level of 70%. Accordingly, the management has developed the following plan: • A new plant would be installed whose capacity would be 20% more than installed capacity of the existing plant. The cost and useful life of the plant is estimated at Rs. 30 million and 10 years respectively. The funds for the new plant would be arranged through a long-term bank loan at a cost of 10% per annum. Capacity utilization of 85% is planned for the first year of the operation. • • The new plant would eliminate existing material wastage which is 5% of the input and reduce direct labour hours by 8%. The existing plant was installed fifteen years ago at a cost of Rs. 27 million. It has a remaining useful life of three years and would be traded in for Rs. 2 million. DIL depreciates its fixed assets on straight line basis over their estimated useful lives. • To sell the entire production, selling price would be reduced by 2%. • Material would be purchased in bulk quantity which would reduce direct material cost by 10%. • Direct wages would be increased by 8% which would increase production efficiency by 10%. • Impact of inflation on overheads would be 4%. • Required: Compute the projected sales for the next year and the margin of safety percentage after incorporating the effect of the above measures. Page 32 of 35 (12) Faith is trusting ALLAH even when you do not understand his plan. Ans 1: Digital Industries Limited Projected sales and margin of safety % for the next year: Projected sales for the next year [Production = Sales because on stock] Margin of safety % to projected sales Breakeven sales: [33.36 / 30.68%] [89.6 ÷ 0.7] x 1.2 x 0.85 x 0.98] [127.95 – 108.72] / 127.95 x 100 [Fixed cost/CS ratio] Workings: Variable cost for next year: [After incorporating impact of changes] Direct Material [89.6 x 75% x 45% ÷ 0.7 x 1.2 x 0.85] = 44.064 [44.064 ÷ 100 x 95 x 90%] Direct labour [89.6 x 75% x 35% ÷ 0.7 x 1.2 x 0.85] = 34.272 [34.272 x 92% x 1.08 x 0.9] Overheads [89.6 x 75% x 20% ÷ 0.7 x 1.2 x 0.85] = 19.584 [19.584 x 1.04] M 127.95 = 15% 108.72 37.67 30.65 20.37 88.69 Note: [Decrease in selling price will not result into decrease in variable cost and vice versa]. Contribution sales ratio: Sales V.C Contribution 127.95 (88.69) 39.26 39.26/127.95 x 100 = 30.68% Fixed cost for next year: Fixed cost of 2017: 89.6/80 x 100 = 112 x 25% = 28[At breakeven point contribution is equal to fixed cost. Fixed cost of 2017 28 Depreciation of old plant in 2017[27 ÷ 18] (1.5) 26.5 Impact of inflation (4%) 26.5 x 4% 1.06 Depreciation of new plant (30 ÷ 10) 3.00 Interest @ 10% [30 – 2] x 10% 2.80 33.36 Cost of new plant Trade in value Cash required 30 (2) 28 Page 33 of 35 Q. 2 Washington Limited (WL) is a listed company having paid-up capital of Rs. 140 million. WL deals in the manufacturing of washing machines. Following are the extracts from the budgeted statement of profit or loss for the year ending 31 December 2018: Sales revenue (Rs. 10,000 per unit) Cost of goods sold (including fixed cost of Rs. 21.2 million) Gross profit Operating expenses (including fixed cost of Rs. 4.5 million) Profit before taxation Taxation @ 30% Profit after taxation Rs. in ‘000 168,000 (127,000) 41,000 (16,000) 25,000 (7,500) 17,500 Additional information: (i) An analysis of actual results for the first two months of the year 2018 shows that: ▪ Due to change in import duty structure, imported products have become available in the market at much cheaper prices. Consequently, it was decided to reduce the selling price to Rs. 9,500 per unit with effect from 1 January 2018. ▪ 1,500 washing machines were sold during the period. ▪ Due to increase in raw material prices with effect from 1 January 2018, variable cost of sales has increased by 5%. (ii) To boost the sales, WL has decided to launch a promotion campaign at an estimated cost of Rs. 5 million. (iii)The directors of WL wish to pay 5% dividend to its ordinary shareholders. However, according to the agreement with the bank, WL cannot pay dividend exceeding 80% of its profit after taxation. Required: Calculate the minimum number of units to be sold in remaining 10 months to enable WL to pay the desired dividend. (10) Ans: 2 Minimum number of unit to be sold in remaining 10 months to pay the desired dividend: = Total fixed cost + Profit before tax Contribution per unit = 30,700,000 (W-1) + 12,500,000 (W-2) 2,203 (W-3) = 19,609 units Units already sold during the first two months of the current year = 1,500 Remaining units to be sold (19,609 – 1,500) = 18,109 units Or By using CS Ratio: Contribution/Unit x 100 Sale price/Unit 2,203/9,500 x 100 = 23.19% 30,700,000 + 12,500,000 = 186,287,193 23.19% 186,283,193 ÷ 9,500 = 19,606 units Remaining units = 19,609 – 1,500 = 18,109 units Page 34 of 35 The DUNIYA is not the RESTING place it is the TESTING place. (W-1) Total fixed cost: Production fixed cost = 21,200,000 Operating fixed cost = 4,500,000 Additional promotion campaign = 5,000,000 Total 30,700,000 (W-2) Required profit before tax: Dividend to be paid (140,000,000 x 5%) Required profit after tax (7,000,000 ÷ 80%) Required profit before tax (8,750,000/70%) = 7,000,000 = 8,750,000 = 12,500,000 (W-3) Contribution per unit (for first two months) Sales (1,500 x 9,500) Variable cost of sales (127,000,000 – 21,200,000)/16,800*x1,500x1.05 Variable operating cost (16,000,000 – 4,500,000)/16,800x1,500 Contribution Per Unit 14,250,000 9,500 (9,918,750) (6,612.5) (1,026,786) (684.524) 3,304,464 2,203** *168,000,000 = 16,800 units 10,000 **3,304,464/1,500 = 2,203 Page 35 of 35