WASHING MACHINE
DRUM TYPE
Basic Model : WF8500NMW/YLP
(AEGIS PROJECT)
Model Name : WF8504* WF8604*
WF8502* WF8602*
WF8500* WF8600*
WF8508* WF8608*
(AEGIS PROJECT)
Model Code : WF-M592NMH/YLP
(AEGIS PROJECT)
SERVICE
WASHING MACHINE (DRUM)
Manual
CONTENTS
1. Safety Instructions
2. Features and Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. PCB Diagram
7. Wiring Diagram
8. Schematic Diagram
9. Reference
Refer to the service manual in the GSPN (see the rear cover) for the more information.
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Contents
1. Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Safety instructions for service engineers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Features and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-1. Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-2. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-3. Comparing specifications with existing models (5 kg washer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-4. Comparing specifications with existing models (6 kg washer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-5. Options specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-1. Tools for disassembly and reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-2. Standard disassembly drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4-1. Error modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4-2. Corrective actions for each error code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5. Exploded views and Parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5-1. MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5-2. FRAME & COVER PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-3. ASS’Y TUB DRUM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-4. ASS’Y FRAME FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5-5. PANEL-CONTROL & DRAWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5-6. ASS’Y HOUSING DRAWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5-7. PARTS LIST (OTHERS PARTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5-8. PARTS LIST (SCREW PARTS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6. PCB diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6-1. Main PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6-2. Circuit diagrams of main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6-3. Sub PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6-4. Detailed descriptions of contact terminals (sub PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7-1. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8. Schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8-1. Main/Sub control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9. Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9-1. AEGIS Project name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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2. Features and Specifications
2-1. Features
■ common features
Features
Description
Big Door
•
•
This is the maximum capacity to be implemented at the standard 55 cm depth.
-
The benefits for customers have been greatly increased due to the efficient
use of limited space.
-
Usability has been improved due to the easier loading and removing of the
laundry.
The size of the loading entry has increased: 300 mm → 330 mm (Wide)
-
A lot more washing can be conveniently added and removed.
330 mm
Diamond Drum
•
The washing performance has increased but potential damage to the washing has
been minimized. (The size of the holes on the diamond drum has been reduced
for minimizing damage to the washing.)
-
The embossed wall of the drum serves as a washboard, dramatically
increasing the washing performance compared with existing drum washing
machines, which use the power of the difference in elevation only.
-
The size of holes has been reduced drastically, maintaining the optimal wash
performance (Washing Cost 1.0) while saving on water and electricity required
for washing.
-
The structure of the holes on the diamond drum has been changed minimizing
potential damage to the washing since it is difficult for strands to enter the
holes.
Conventional
Fabric
Diamond Drum
Fabric
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■ Optional features
► The features below depend on the model.
Features
Description
Air Refresh System
•
•
Sterilization/Deodorization/Removal of Ticks without Water Washing (Air Washing
Using Air and Heating)
-
Destroying bacteria and ticks without the use of water
-
Removing the sweat and dirt odors
-
Maintaining the shape and color of the washing without dry-cleaning
Washing with air.
-
Removing odors by heating, keeping the washing as new.
-
Washing with air conveniently, compared with dry-cleaning
The goal of deodorization is 60 percent. (40-minute cycle)
•
Washing one or two shirts in 30 minutes
-
•
Water Safety System
•
If a piece of clothes is not completely dry when it is humid, the machine can
dry it within 30 minutes
Preventing bio-film caused by humidity from occurring
-
You do not need to worry about the humidity inside the drum.
-
The drum is dried regularly, preventing bio-film.
The Water Safety System has invented for perfect leakage protection. The double
safety valve connects directly to the water faucet. In the event of a leakage,
the built-in sensor immediately detects the leak within a few short seconds,
automatically turning off both the water supply and the washing machine.
-
Inlet hose
It attached to the water supply hose and automatically
cuts off water flow when hose damaged. It also
displays a warning indicator.
-
Leakage Sensor
A water leakage sensor attached at the bottom of the washing machine to
cutoff the power automatically if a leakage occurs, to prevent danger of a fire.
_ Features and Specifications
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► The features below depend on the model.
Features
Description
Silver Wash System
•
Samsung’s unique technology generates silver ions that remove bacteria and
fungi, and create an invisible shield that protects your clothes from unwanted
odors until your next wash. Using an ancient and proven purification technique so
simple, yet so advanced it removes microbes even in cold water.
•
Effect of Silver Wash System
Ceramic Heater
•
-
Keeps Stored Clothes Fresh
The Ag+ Silver (Nano) Technology anti-bacterial effect keeps fabric free from
odor-causing micro-organisms for up to one month, without the use of strong
chemical cleaners. There’s no need to worry about musty-smelling clothes
even if they remain unused for a long period.
-
Makes Shapeless Garments a Thing of the Past
High temperatures and harsh bleaches can damage and discolor your clothes.
The Ag+ Silver (Nano) Technology helps your clothes last longer, without
stretching, shrinking, pilling or fading.
The ceramic heater in Samsung washing machine prevents metals in hard water
from being attach to the heater, which may cause a reduction in heater efficiency.
It saves energy, time and costs.
-
Energy Savings
Over time, conventional heaters increase their power consumption an average
of 5.8 percent, while ceramic heaters only become 1.8 percent less efficient.
-
Time Savings
After three years, conventional heaters take 7.5 percent longer to heat up,
whereas ceramic only lose 2.5 percent longer to heat up, whereas ceramic
only lose 2.5 percent of their ability to heat up.
10 Years
Ceramic
Enlarged
View
Producted
Surface
No Build-Up
2.7 Years
Normal
Enlarged
View
Molecules
binding
Scale
Formation
Features and Specifications _ WF-M592NMH-YLP.indb 7
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► The features below depend on the model.
Features
Description
WOOL MARK
•
Fabric Care
-
Minimize shrinking
-
Gently and carefully cleans
-
delicate fabrics that are usually washed by hand.
Normal vs Wool mark
VOLT CONTROL
•
The solution for more Durable and Reliable Washing Machine
-
•
Although you may not see the direct problems of power surges that run
through your electronic devices, a real danger in sudden surges of voltage
does exist and this definitely affects your washing machine. This is especially
true for machines that require a lot of energy. Samsung’s Volt Control
guarantees that your washing machine works safely even with voltage
deviations of ±25%.
What does the “Volt Control” mean?
-
This is technology that allows to safe a washing machine from high shock and
even lower voltage. There is an additional protective measure in a washing
machine for your precious clothes. It constantly controls washing cycle in a
fluctuated situation and re-start automatically when the standard voltage flows
back again. 400V
350V
300V
250V
220V
200V
180V
165V
400V
350V
300V
250V
220V
200V
180V
165V
_ Features and Specifications
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2-2. Specifications
Model
WF8604/WF8602/WF8600/WF8608
Wash Type
WF8502/WF8500/WF8508
FRONT LOADING TYPE
Dimension
W 600 mm X D 550 mm X H 850 mm
Water Pressure
W 600 mm X D 450 mm X H 850 mm
50 kPa ~ 800 kPa
Water Volume
48 ℓ
40 ℓ
Weight
59 kg
54 kg
Wash & Spin Capacity
6.0 kg
5.0 kg
WASHING
Power
Consumption
Spin Revolution
WASHING and
HEATING
rpm
220±15% V
150 W
220±15% V
150 W
240±15% V
150 W
240±15% V
150 W
220±15% V
2000 W
220±15% V
2000 W
240±15% V
2400 W
240±15% V
2400 W
1400 / 1200 / 1000 / 800
1200 / 1000 / 800
850
550
600
Features and Specifications _ WF-M592NMH-YLP.indb 9
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WF-M592NMH-YLP.indb 10
Main
Spec
3 Stages
2000 W / 230 V
Weight Detection
Heater Capacity
Yes (1W or Less)
Yes
Power-outage
Compensation
Zero Standby Power
Pump
Drainage
Cold Only / Cold and Hot
General
Control Sys
Water Supply
Universal
Motor
1200 / 1000 / 800
40 ℓ
Drum Volume
Max Rpm
5.0 kg
Capacity
Image
WF8500SGV
WF8502FEA
Model Name
WF8500FFV
Good
Best
Grade
Better
AEGIS
Project
WF8500NHW
Basic
WF-M592NMH
Flat
Yes (1W or Less)
Yes
Pump
Cold Only
2000 W / 230 V
3 Stages
General
Universal
1200 / 1000 / 800
40 ℓ
5.0 kg
WF8500NMW*
-
Heba
2-3. Comparing specifications with existing models (5 kg washer)
(★) : Functions may be different depending on the model.
10 _ Features and Specifications
2010-2-22 13:29:28
Features and Specifications _ 11
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Display
G.LED
DOT LED
600 X 450 X 850
DOT LED
Yes
Yes (460 mm)
Big Door
Center Jog Dial
Wide (330 mm)
Yes
Diamond Drum
Loading Entry Size
Yes (★)
Ceramic Heater
No
Yes (★)
Water Safety
Yes (★)
Yes (★)
Yes
Silver Wash
Dimension (W X D X H mm)
Design
USP
No
Air Refresh
Yes
Yes
Voltage Protector
Image
WF8500SGV
WF8502FEA
Model Name
WF8500FFV
Good
Best
Grade
Better
AEGIS
Project
No
No
Flat
WF-M592NMH
DOT LED
WF8500NHW
Basic
600 x 450 x 850
G.LED / Dot
Display
Yes
Yes (480 mm)
Wide (330 mm)
Yes
Yes (★)
Yes (★)
Yes (★)
Yes (★)
-
WF8500NMW*
-
Heba
WF-M592NMH-YLP.indb 12
Main
Spec
WF8600FEA
Model Name
WF8600NGW
General
3 Stages
2000 W / 230 V
Control Sys
Weight Detection
Heater Capacity
Yes (1W or Less)
Yes
Power-outage
Compensation
Zero Standby Power
Pump
Drainage
Cold Only / Cold and Hot
Universal
Motor
Water Supply
Good
1400 / 1200 / 1000 / 800
48 ℓ
Drum Volume
Max Rpm
6.0 kg
WF8600FFV
Better
AEGIS
Capacity
Image
Best
Grade
Project
WF8600NHV
Basic
Yes (1W or Less)
Yes
Pump
Cold Only
2000 W / 230 V
3 Stages
General
Universal
1400 / 1200 / 1000
64 ℓ
8.0 kg
WF8802*
-
Heba
2-4. Comparing specifications with existing models (6 kg washer)
(★) : Functions may be different depending on the model.
12 _ Features and Specifications
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Features and Specifications _ 13
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DOT LED
Yes (460 mm)
Big Door
G.LED
Wide (330 mm)
Dimension (W X D X H mm)
Display
No
Yes (★)
DOT LED
600 X 550 X 850
Yes
Good
WF8600NGW
Loading Entry Size
Yes
Diamond Drum
Yes (★)
Yes (★)
Yes (★)
Ceramic Heater
Water Safety
Design Center Jog Dial
USP
No
Air Refresh
Silver Wash
Yes
Yes
WF8600FFV
Better
AEGIS
Voltage Protector
Yes
WF8600FEA
Model Name
Image
Best
Grade
Project
DOT LED
No
No
WF8600NHV
Basic
598 x 600 x 844
G.LED / Dot Display
Yes
Yes (480 mm)
Wide (330 mm)
Yes
Yes (★)
Yes (★)
Yes (★)
Yes (★)
-
WF8802*
-
Heba
2-5. Options specifications
Item
Code
QTY
Remarks
BOLT-SPANER
DC60-40146A
1
Default
HOSE-WATER
DC62-10289C
★
For specific
models only
HOSE-WATER
(AQUA-STOP)
DC62-00079A
★
For specific
models only
MANUAL-BOOK
DC68-02796A
1
Default
CAP-FIXER
DC67-00251A
4
Default
HOSE-HANGER
DC62-10278A
1
Default
Note
•
(★) is supplied for specific models only among those without water supply hoses.
•
You can purchase additional water supply and drain hoses from a service center.
•
For built-in models, the spanner, water supply and drain hoses are not supplied. Both the water supply and drain
hoses are supplied during the installation.
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9. Reference
9-1. AEGIS Project name
Model Name in the Market
BOM Model Code
WF
-
► Drum Machine Classification
according to type:
WF: Washer Front Loading
8
50
0
N
M
► INTRO Year
► Capacity
► RPM Notation
► Project Code
8: 2008
80: 8Kg
0: 1000rpm
E Aegis (Best, G.LED)
70: 7Kg
2: 1200rpm
F Aegis (Better, D.LED)
60: 6Kg
4: 1400rpm
G Aegis (Good, D.LED)
50: 5Kg
8: 800rpm
H Aegis (Basic, D.LED)
WD: Washer & Dryer
W
/
YLP
► Buyer Code
M Aegis (Basic Flat, D.LED)
► Color Code
► Option Code
A: Water Safety
J: Air Wash + Water Safety + Leakage Sensor
A: Crome Cover + Black Deco (White Body)
P: Chromed Cover + Black pattern Deco (Silver Body)
B: AG + Water Safety
L: None
B: Blue Door (Blue Body)
Q: Chromed Cover + White pattern Deco (White Body)
C: AG + Air Wash
N: None
C: Chromed Door (White Body)
R: Chromed Cover + Black Deco (Silver Body)
D: AG + Air Wash + Water Safety
P: Air Wash + Steam
D: Chromed Door (Black Body)
S: Silver spray Door (Silver Body)
E: Air Wash + Water Safety
R: Air Wash
F: Crome Cover + Silver Deco (White Body)
T: White Door (Silver Body)
F: Water Safety + Leakage Sensor
S: AG
G: Silver Cover + Black Deco (White Body)
U: Chrome Door (Silver Body)
G: AG + Water Safety + Leakage Sensor
T: Steam
H: Silver Cover + White Deco (White Body)
V: Silver spray Door (White Body)
H: AG + Air Wash + Water Safety + Leakage Sensor
V: AG + Air Wash + Steam
K: Imperial siver Door (White Body)
W: White Door (White Body)
L: Blue colored Door (White Body)
X: Chromed Cover+ Black Color (Tango Red Body)
M: Caribbean silver (White Body)
Z: Crome Cover + Silver Deco (Silver Body)
66 _ Reference
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3. Disassembly and Reassembly
3-1. Tools for disassembly and reassembly
Tool
Type
Box driver
Remarks
10mm
Heater(1),Tub(12), Fixer screw(5), Motor(2),
Balance(9)
13mm
Shock Absorber (2 holes each in left/right),
Damper(2), Damper(friction 2)
19mm Pulley(1)
Double-ended
spanner
10mm
13mm
19mm
Vice pliers
Replaced by box driver
Leg
A Tool for protecting empty turning of bolt or
abrasion from using box driver
For disassembly of Spin drum
Others
(screwdriver, nipper,
long nose pliers)
Common tools for servicing
Removal and Reassembly _ 15
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3-2. Standard disassembly drawings
► This is a standard disassembly diagram and may differ from the actual product.
Use this material as a reference when disassembling and reassembling the product.
Part
Figure
Description
1. Remove the two screws holding the Top
Cover at the back of the unit.
2. Remove the top-cover by lifting it up after
pulling it back about 15mm.
ASSY COVER TOP
Water valve
Noise filter
3. Then, the Water (Pressure) Sensor, Noise
Filter and Water Valve can be replaced.
Sensor pressure
16 _ Removal and Reassembly
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Part
Figure
Description
1. Remove the 2 screws holding the front
operating panel.
2. Remove the two screws at the top of the
ASSY-PANEL CONTROL.
MAIN-PCB AND
SUB-PCB PANEL
3. Hold the ASSY-PANEL CONTROL while
pulling it upwards and release the hook to
remove it.
4. Disconnect the terminals connected to the
PCB by hand.
5. Remove the four screws holding the PCB
and release the hooks on both sides to
remove the PCB for repair / replacement.
Removal and Reassembly _ 17
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Part
Figure
Description
1. Open the Door.
Remove the Wire Diaphragm and remove it
from The Front Frame.
For easier disassembly, remove the
spring from the lower part of the
Diaphragm with a (-) screwdriver.
Since the Diaphragm can be damaged
when removing it, remove it slowly in
one direction.
2. Remove the ASSY-CLAMP DIAPHRAGM.
3. Remove the two screws holding the
FRAME-FRONT.
FRAME FRONT
4. Remove the three screws holding the
bottom of the FRAME-FRONT.
5. Disconnect the terminal for the DOORLOCK switch.
6. The DOOR-DIAPHRAGM, HEATER, PUMP,
SHOCK- DAMPER and DOOR LOCK
switch.
18 _ Removal and Reassembly
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Part
Figure
Description
•
COVER-BACK
Remove the 4 screws holding the BackCover at the back of the washing machine.
1. Separate the belt and then assembly it.
2. Check if the belt position is at the center of
the Pulley.
BELT
Assembling the belt
Place the belt around the Pulley ( )
and then over the Motor-Pulley ( ).
1. Separate the Wire Housing from the motor.
2. Remove the two bolts holding the motor at
the back of the washing machine.
The 2 screws designated ‘A’ which are
inside must be also removed.
3. Separate the motor.
A
MOTOR
When installing the Belt around the Motor
Pulley, the bottom of the belt must be
located on the second floor of the Motor
Pulley.
Removal and Reassembly _ 19
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Part
Figure
Description
1. Connect the Water-Hose to the main body
of the Pressure-Switch.
2. Fix the Hose-Clamper.
SENSOR PRESSURE
3. Place the Pressure-Switch into the Bracket
Hole holding the main body of the PressureSwitch.
4. To separate the Pressure-Switch, pull the
Pressure-Switch forwards while pushing the
marked part with your finger.
20 _ Removal and Reassembly
WF-M592NMH-YLP.indb 20
2010-2-22 13:29:46
Part
Figure
Description
1. Separate the Assy Cover top.
2. Separate the water supply valve wire.
WATER SUPPLY
VALVE
3. Remove the 2 screws holding the water
supply valve.
DAMPER
1. Remove the 2 screws shown in the figure.
Removal and Reassembly _ 21
WF-M592NMH-YLP.indb 21
2010-2-22 13:29:47
1. Assemble the bracket-diaphragm and the
diaphragm.
DOOR-DIAPHRAGM
2. Check if there is a hole in the displayed
panel.
Disassembly and Reassembly of Clamp-Assy
Diaphragm
Check if there is a marking before fixing ClampAssy Diaphragm.
Caution
Take care when disassembling or
reassembling the product, as the direction
the screws turn used for this product differs
from the standard direction for screws.
1. To disassemble it, turn the screw clockwise.
2. To reassemble it, turn the screw
counterclockwise.
Disassembling and Reassembling the HoseJoint Clamper
HOSE-FILTER TUB
Caution
Take care when disassembling or
reassembling the product, as the direction
the screws turn used for this product differs
from the standard direction for screws.
1. To disassemble it, turn the screw clockwise.
2. To reassemble it, turn the screw
counterclockwise.
22 _ Removal and Reassembly
WF-M592NMH-YLP.indb 22
2010-2-22 13:29:49
Part
Figure
Water valve
Description
Noise filter
1. Separate the Top Assy-Plate.
ASSY-AG PCB
Sensor pressure
ASSY-AG PCB
and
WATER LEVEL
SENSOR
2. Remove the screw holding the water level
sensor.
1. Remove the 2 screws holding the Door
Hinge and separate the door.
DOOR-HINGE
2. Remove the 11 screws holding the Holder
Glass, separate the Holder Glass and
replace the hinge.
Removal and Reassembly _ 23
WF-M592NMH-YLP.indb 23
2010-2-22 13:29:50
Part
Figure
Description
1. Insert the (-) screwdriver into the upper part
of the Filter Cover and push it downwards
to release the catch.
2. Remove the remaining water through the
drainage hose.
Place a bowl under the drainage hose,
or the remaining water may flow out.
3. Separate the Drain Filter by turning it
counterclockwise.
DRAIN PUMP
Since the remaining water may flow
out, place a bowl underneath it when
separating the filter..
4. Remove the 1 screws holding the Drain
Pump.
5. Remove the remaining water through the
drainage hose.
24 _ Removal and Reassembly
WF-M592NMH-YLP.indb 24
2010-2-22 13:29:52
Part
Figure
Description
6. Release the BAND RING (2EA) to remove
the HOSE (2EA).
7. Push the TUB inwards slightly to remove
the PUMP.
DRAIN PUMP
8. Disconnect the wires (2EA).
※ Check Points for Troubleshooting
1. Separate the Drain Filter and check if any alien substances are inside the pump (e.g.
coins, buttons .., etc.) → Remove these if found.
2. Check if the wire driving the pump is has come loose → Take the relevant countermeasure
if necessary.
3. When water leaks, check the assembly status of the Clamp Hose, and Cap Drain → Take
the relevant countermeasure if necessary.
Turn the filter counterclockwise to remove the remaining water.
Removal and Reassembly _ 25
WF-M592NMH-YLP.indb 25
2010-2-22 13:29:52
Part
Figure
Description
1. Open the Door.
Remove the Wire Diaphragm and remove it
from The Front Frame.
For easier disassembly, remove the
spring from the lower part of the
Diaphragm with a (-) screwdriver.
Since the Diaphragm can be damaged
when removing it, remove it slowly in
one direction.
2. Remove the ASSY-CLAMP DIAPHRAGM.
DOOR-LOCK S/W
3. Remove the two screws.
4. Remove the screw holding the Door-Lock
S/W.
Remove the Door-Lock S/W.
Remove the connection wire.
(Remove the connector after releasing it by
pressing the catch.)
26 _ Removal and Reassembly
WF-M592NMH-YLP.indb 26
2010-2-22 13:29:54
Part
Figure
Description
1. Separate the Back Cover.
2. Separate the Connection Housing (3).
HEATER
3. Remove the nut holding the heater and
separate the Heater.
4. Remove the Heater from the Tub.
Caution
Make sure to insert
the Heater into the
correct position of
the bracket inside
the Tub when
reassembling it.
Otherwise, there is
a danger of a fire.
Make sure to push it inwards until the
packing part comes into the Tub completely
when reassembling it so that the packing
part is completely stuck to the Tub.
Fasten the holding nut with a force of 5Kgf/
cm2.
If the nut is not fastened properly, there is a
danger of water leaking.
Removal and Reassembly _ 27
WF-M592NMH-YLP.indb 27
2010-2-22 13:29:55
Part
Figure
Description
1. Separate the Back Cover.
Water-safety
2. Remove the 2 screws.
3. Assemble the 2 housings of the Assy-wire
harness.
Reassembly is in the reverse order of the removal.
28 _ Removal and Reassembly
WF-M592NMH-YLP.indb 28
2010-2-22 13:29:57
5. Exploded views and Parts list
[Material code standards]
Material codes and names and their respective naming rules are managed in accordance with the prescribed standards.
Please refer to these standards when requesting a material.
1. Material Code Type
● : Number
■ : Letter (Alphabet)
Type 1
●●●●-●●●●●●
ex) 0204-000418
Type 2
FREON
Enterprise-wide parts
Type 1 materials can be used for all Samsung Electronics
products.
(Most electrical parts belong to this type.)
■■●●-●●●●●■
Division-wide parts (DC**-Washing machine)
ex) DC96-01390A
(Most instruments and tools belong to this type.)
ASSY-CONTROL
Type 2 materials can be used for specific products.
2. Ass’y Materials
All ass’y material codes start with DC9*.
An ass’y material is created by combining more than two materials. If a requested material cannot be provided, you
can request an ass’y material that contains that material.
Exploded views and Parts list _ 45
WF-M592NMH-YLP.indb 45
2010-2-22 13:30:06
3
0
2
C0115
R0019
A0034
A0043
4
1
A0043
I0003
I0030
J0013
5-1. MAIN
46 _ Exploded views and Parts list
WF-M592NMH-YLP.indb 46
2010-2-22 13:30:08
Model code: WF-M592NMH/YLP
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
QTY
Un
SA/
SNA
A0034
DC60-40146A
BOLT-SPANER
-,CR,-,T2.5,OD36,-,-,-,-
1
PC
SA
A0043
DC67-00208A
CAP-FIXER
J1453GW/XEU,PP,1.5mm,-,-,NTR,-
1
PC
SA
A0043
DC67-00251A
CAP-FIXER
SEW-6HR115B,PP,-,-,-,-,META2-P
4
PC
SA
C0115
DC92-00175D
ASSY PCB MAIN
AECI-08R12NB20-00,WF8
1
PC
SA
I0003
DC62-10289C
HOSE-WATER(C)
RUSSIA,PVC+NYLON,ID10.3,-,
1
PC
SA
I0030
DC62-10278A
HOSE-HANGER
-,PP,-,-,-,-,NTR,JS20 RESIN
1
PC
SA
J0013
DC97-15861B
ASSY PUMP DRAIN
AEGIS,WF8500NHW,220V/240
1
PC
SNA
R0019
DC97-15204A
ASSY HOUSING DRAWER
WF8500NHW,NO-AG+/COL
1
PC
SA
-
1
-
-
5.1-0
Description
WF-M592NMW_YLP SET
Specification
5.1-1
-
FRAME & COVER PARTS
Refer to 5.2 Frame & Cover Parts
1
-
-
5.1-2
-
PANEL-CONTROL &
DRAWER
Refer to 5.5 Control & Drawer
1
-
-
5.1-3
-
ASSY-FRAME FRONT
Refer to 5.4 Ass’y Frame Front
1
5.1-4
DC97-15223A
ASSY TUB&DRUM
WF8502,AEGIS-PJT/5KG/1200R
1
PC
SNA
Exploded views and Parts list _ 47
WF-M592NMH-YLP.indb 47
2010-2-22 13:30:09
WF-M592NMH-YLP.indb 48
A0362
A0132
5
11
9
10
8
U0353
I0046
U0353
12
J0020
0
7
J0019
J0025
4
B0070
J0013
F0125
R0164
P0001
R0027
A0114
6
U0018
W0005
A0025
1
(Option)
Y0040
3
(Option)
13
14
W0002
A0282
18
17
15
I0022
5-2. FRAME & COVER PARTS
48 _ Exploded views and Parts list
2010-2-22 13:30:11
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
QTY
Un
SA/
SNA
A0025
DC97-14653B
ASSY FIXER TUB
AEGIS,WF8500NHW,SCM435,-,
4
PC
SA
A0114
DC64-01667A
SHUTTER
AEGIS-5Kg,PP,T3.0,W580,L380,NATU
1
PC
SA
A0132
DC61-10673A
CAP-DRAIN
SWF-P12,PP(TB53),-,-,-,WHT,-,
1
PC
SA
A0282
DC63-00862B
COVER-BACK
WF8600NMW,GI,T0.4,W352,L490,-
1
PC
SA
A0362
DC61-40081A
HOLDER-WIRE
DAWH-2NC,NYLON66,-,-,-,-,NTR
5
PC
SA
B0070
DC97-00920C
ASSY LEG
SEW-HW108,-,-,-,-,-
4
PC
SA
F0125
DC61-02119A
FRAME-PLATE(U)
WF8600NMW,GI,-,-,NATURAL,
1
PC
SA
I0022
DC97-14291D
ASSY HOSE DRAIN(O)
Aegis-PJT,SSEC,-,L1750,OD25,GRY
1
PC
SA
I0046
DC67-00244D
HOSE-DRAIN
-,EPDM,ID6,OD11,T0.6,L270,BLK
1
PC
SNA
J0013
DC97-15861B
ASSY PUMP DRAIN
AEGIS,WF8500NHW,220V/240
1
PC
SNA
J0019
DC61-02173A
CASE-PUMP
AEGIS,PP,T3.0,W167,L108,WHT,-
1
PC
SA
J0020
DC63-00951A
COVER-PUMP
COVER-PUMP,PP,T2.5,W65,L140,V
1
PC
SA
J0025
DC31-00030A
PUMP-DRAIN
B20-6,220V,50Hz,-,HANYU
1
PC
SA
P0001
DC97-15297A
ASSY COVER TOP
AEGIS-PJT,WF8500NMW/5.0KG
1
PC
SA
R0027
DC96-01703A
ASSY SENSOR PRESSURE
AEGIS-PJT,-,-,DRUM
1
PC
SA
R0164
DC61-02146A
SPRING ETC-HANGER
AEGIS,HSWR,CD3.5,ID19,
2
PC
SA
U0018
DC63-00927A
COVER-HEATER
AEGIS PJT,ABS+PC,T2.5,-,-,-
1
PC
SA
U0353
DC61-00133A
CLAMPER HOSE-FIX
P1291,PP,ID24.5,OD29.5,
2
PC
SA
U0353
DD65-00001F
CLAMPER HOSE
SDW-H120,STEEL,-,D10.5/T1.2
1
PC
SNA
W0002
DC96-00146A
ASSY POWER CORD
UCP2,250V/16A,-,1500/EUR
1
PC
SA
W0005
DC96-01688B
ASSY M.GUIDE WIRE
HARNESS
AEGIS-PJT,5KG,
1
PC
SA
Y0040
DC29-00006C
FILTER EMI
DFC-2712R,P/PV/SLIM,250V,12,P
1
PC
SA
5.2-0
-
FRAME & COVER PARTS
Refer to 5.2 Frame & Cover Parts
1
-
-
5.2-1
DC61-02140A
GUIDE-SPRING
WF8500NMW,POM,T1.5,W20,L20,
2
PC
SNA
5.2-3
DC61-02121A
GUIDE-HOSE
WF8500NMW,PP(TB53),T1.5,W33,L
1
PC
SNA
5.2-4
DC97-15782A
ASSY FRAME
Aegis-PJT,WF8500NHW,PCM,T0.8,
1
PC
SNA
5.2-5
DE65-20026A
HOLDER-WIRE
-,NYLON,-,-,-,NTR,LOCK-TWIST
3
PC
SNA
5.2-6
DC61-02143A
GUIDE-WIRE(F)
WF8500NMW,PP(TB53),T1.5,W3
1
PC
SNA
5.2-7
DC63-00956A
CUSHION-PUMP(L)
AEGIS,BUTYL,T2.5,W41.5,L
1
PC
SNA
5.2-8
DC69-01232A
PACKING-PUMP
AEGIS,EPDM,EPDM,T3,W45,L22,
1
PC
SNA
5.2-9
DC73-00022A
RUBBER-PACKING
SEW-HVR149ATA,EPDM,-,40,-
1
PC
SNA
5.2-10
DC63-00865A
FILTER-PUMP
WF8804DP,PP,T1.7,W53,L66.95,
1
PC
SNA
5.2-11
DC64-01317A
HANDLE-FILTER
HANDLE-FILTER,PP,T2.5,W55,
1
PC
SNA
5.2-12
DC61-02221A
GUIDE-CUSHION
AEGIS,PP,-,W20,L40,NATURAL,-
1
PC
SNA
Description
Specification
Exploded views and Parts list _ 49
WF-M592NMH-YLP.indb 49
2010-2-22 13:30:12
U0027
WF-M592NMH-YLP.indb 50
U0029
U0023
W0031
Z0006
U0335
2
R0158
W0031
U0026
W0031
U0033
4
10
U0353 R0160
W0031
U0030
R0006
W0031
I0043
U0078
1
R0160
9
U0320
3
U0016
11
R0007
P0094
U0018
Z0006
Z0006
R0001
U0018
U0023
U0088
8
0
6
5
U0334
A0358
U0133
U0116
U0221
Z0006
U0095
5-3. ASS’Y TUB DRUM
50 _ Exploded views and Parts list
2010-2-22 13:30:16
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
A0358
QTY
Un
SA/
SNA
AEGIS,5KG,230V/50HZ,EART
1
PC
SA
Description
Specification
DC93-00015A
ASSY WIRE EARTH
I0043
DC67-00355A
HOSE-AIR
AEGIS-PJT,EPDM,ID20.5,OD24.6,T1
1
PC
SA
P0094
DC97-14637B
ASSY HOSE PRESSURE
AEGIS-PJT,-,-,-,-,-
1
PC
SA
R0001
DC97-15186B
ASSY DRUM
AEGIS-PJT,5KG/CUBIC,-,1200RPM,
1
PC
SA
R0006
DC66-00523A
DRUM-LIFTER
AEGIS-PJT,PP-TI42,T2.5,-,L15
3
PC
SA
R0007
DC97-15183A
ASSY FLANGE SHAFT
AEGIS-PJT,5KG,-,1200RP
1
PC
SA
R0158
DC67-00334A
HOSE-DRAWER TUB
AEGIS-PJT,EPDM,ID35,OD40
1
PC
SA
R0160
DC61-70029C
SPRING-CLIP
SEW-HW125,HSWR67,CD1.2,ID8.5
2
PC
SNA
U0016
DC62-00242A
SEAL-OIL
Q1044/SEW-6HW111,NBR,BLACK,-,-,
1
PC
SA
U0018
DC47-00006X
HEATER
SU8E6547-X,HEBA Pjt,SUS 316L,2000
1
PC
SA
U0018
DC61-02199A
BRACKET-HEATER
AEGIS,STS430,T0.6,-,-,-,-
1
PC
SNA
U0023
DC61-40348B
BRACKET-NUT
SBHG-R,P1291,T3,-,-,-,NO-PAI
3
PC
SA
U0023
DC61-40348B
BRACKET-NUT
SBHG-R,P1291,T3,-,-,-,NO-PAI
6
PC
SA
U0026
DC97-15274A
ASSY TUB FRONT
WF8500/ WF8502,AEGIS-PJT/
1
PC
SNA
U0027
DC97-15255A
ASSY SEMI TUB FRONT
AEGIS,5KG/6KG/WASH,-
1
PC
SNA
U0029
DC64-01664A
DOOR-DIAPHRAGM
AEGIS-PJT,EPDM,T2.0,-,-,-
1
PC
SA
U0030
DC61-02085A
TUB-FRONT
AEGIS 5kg~6kg,FRPP-GF15%,-,OD5
1
PC
SA
U0033
DC67-00335A
HOSE-FILTER TUB
AEGIS-PJT,EPDM,ID65,OD70
1
PC
SA
U0078
DC97-15235B
ASSY SEMI TUB BACK
AEGIS-PJT,1200RPM,5KG
1
PC
SA
U0088
DC67-00337B
WEIGHT-BALANCER(U)
AEGIS-PJT,CONCRETE,YE
1
PC
SA
U0095
6602-001535
BELT-TIMING GEAR
T3.4/1270-4J,RUBBER(GAT
1
PC
SA
U0116
DC61-01097A
BUSH-MOTOR
F1235,NYLON,-,-,-,NTR,-
2
PC
SNA
U0133
DC66-00531A
DAMPER-SHOCK
AEGIS-PJT,SBHG T1.0~2.0,70N,,W27,L197.5,GRY,-
2
PC
SA
U0221
DC66-00524A
PULLEY-MOTOR
AEGIS-PJT,ALDC12,-,-,ID17*W
1
PC
SA
U0320
DC60-40144A
BOLT-HEX
M10,L41,ZPC2(YEL),SM10C/DAMPER
2
PC
SA
U0334
DC31-00002R
MOTOR UNIVERSAL-DRUM
HXGN2I.08,1200,-,22
1
PC
SA
U0335
DC67-00336B
WEIGHT-BALANCER(F)
AEGIS-PJT,CONCRETE,YE,
2
PC
SA
U0353
DC65-00021A
CLAMPER HOSE-JOINT
HEBA PJT,HSWR,-,ID67/
1
PC
SA
W0031
DC72-00001H
BAND-RING
HEBA-PJT,HSWR,PI3.0,ID35,-,WHT
1
PC
SA
W0031
DC65-60118R
BAND-RING
AEGIS-PJT,HSWR,T3.0,ID36.5,-,W
1
PC
SA
W0031
DC65-60125B
BAND-RING
-,HSWR,T2.4,PI25,-,YEL,-
2
PC
SNA
W0031
DC72-00001G
BAND-RING
HEBA-PJT,HSWR,PI3.0,W21.5,ID49
1
PC
SNA
Z0006
DC97-02412P
ASSY BOLT
AEGIS-PJT,ALL MODEL(WEIGHT-BAL
9
PC
SA
Z0006
DC97-14263A
ASSY BOLT
HEBA-PJT,MOTOR/BOLT(M8)+WASHER
4
PC
SA
5.3-0
DC97-15223A
ASSY TUB&DRUM
WF8502,AEGIS-PJT/5KG/1200R
1
PC
SNA
5.3-1
DC67-00230D
HOSE-WATER
AEGIS-PJT,EPDM,ID4.5,OD8,T1.7
1
PC
SNA
5.3-2
DC91-12077G
ASSY CLAMP DIAPHGRAM
AEGIS,WF8500NHW/YLP
1
PC
SNA
5.3-3
DC61-02205A
TUB-BACK
AEGIS 5kg 1200RPM,FRPP-GF15%,-,,
1
PC
SNA
5.3-4
DC67-00297A
HOSE-JOINT AIR
HEBA-PJT,PP,ID22,OD26,T2.
1
PC
SNA
5.3-5
DC32-00010B
THERMISTOR
NTSF0123XZ004,R=3.243KΩ±2%(at
1
PC
SNA
5.3-6
DC69-00824A
PACKING-THERMISTOR
GW-PJT,EPDM,-,-,W17,-
1
PC
SNA
5.3-8
6031-001648
WASHER-WAVE
SK5(SCP1),H2.0,ID25,OD28.8,T
1
PC
SNA
5.3-9
DC66-00492A
DRUM-BACK
HEBA PJT,STS430/T0.5,ID492,OD4
1
PC
SNA
5.3-10
DC66-00520A
DRUM-FRONT
AEGIS-PJT,STS430,ID311,OD488,
1
PC
SNA
5.3-11
DC66-00521A
DRUM-WRAPPER
AEGIS-PJT/5.0kg,STS430,ID48
1
PC
SNA
Exploded views and Parts list _ 51
WF-M592NMH-YLP.indb 51
2010-2-22 13:30:16
WF-M592NMH-YLP.indb 52
D0112
D0061
D0045
0
D0075
D0076
D0049
D0081
1
D0072
D0003
C0103
P0042
D0001
D0048
A0004
A0230
R0030
F0103
C0058
D0112
5-4. ASS’Y FRAME FRONT
52 _ Exploded views and Parts list
2010-2-22 13:30:17
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
QTY
Un
SA/
SNA
A0004
DC63-00921A
COVER-FILTER
WF8500NMW,ABS,T2.0,W300,L20
1
PC
SA
A0230
DC61-02091A
GUIDE-FILTER
WF8500NMW,ABS(HB),T2.5,W300
1
PC
SA
C0058
DC64-01538A
DOOR-LOCK S/W
ZV-446L5,PA66,T19.5,-,W95.
1
PC
SA
C0103
DC66-00519A
LEVER-DOOR
WF8500NHW,ZNDC,T5.7,W14,L46,-
1
PC
SNA
D0001
DC97-15194A
ASSY DOOR
AEGIS-PJT,WF8500NHW,-,-,-,WHT
1
PC
SNA
D0003
DC61-02099A
HINGE-DOOR
WF8500NHW,ALDC,T5.0,-,L155,-,
1
PC
SNA
D0045
DC97-15192A
ASSY HOLDER GLASS
AEGIS-PJT,WF8500NHW,-,
1
PC
SA
D0048
DC61-02184A
BRACKET-HINGE
WF8500NHW,GI,T1.4,-,-,-,AE
1
PC
SA
D0049
DC61-02100A
BRACKET-HOLDER
WF8500NHW,GI,T1.4,-,-,-,A
1
PC
SNA
D0061
DC64-01790A
DOOR-GLASS
AEGIS,HeatTreatmentGLASS,T5.0
1
PC
SA
D0072
DC61-00891A
GUIDE-HINGE
HAUZEN(DOM),POM,-,-,-,WHT,HI
2
PC
SA
D0075
DC64-01661A
HANDLE-DOOR
WF8500NHW,ABS,T2.0,-,L107,-,
1
PC
SNA
D0076
DC64-00564A
HANDLE-PIN
Q1636GW/XEU,STS,-,-,-,-,-,TS-
1
PC
SA
D0081
DC61-02097A
HOLDER-GLASS
WF8500NHW,PP,T3.0,OD459.5,-
1
PC
SNA
D0112
DC63-00923A
COVER-DOOR
WF8500NMW,ABS,T2.5,OD460,-,-,
1
PC
SA
D0112
DC63-00967A
COVER-DOOR SWITCH
AEGIS-PJT/ WF8500NHW,P
1
PC
SA
F0103
DC61-02089A
FRAME-FRONT
WF8500NMW,EGI,-,-,WHT,T0.8,W
1
PC
SA
P0042
DC63-00924A
COVER-HANDLE
WF8500NHW,ABS,T2.2,-,L115,-
1
PC
SNA
R0030
DC91-12078E
ASSY WIRE DIAPHRAGM
AEGIS,WF8500NHW/YLP,
1
PC
SA
5.4-0
-
ASSY-FRAME FRONT
-
1
-
-
5.4-1
DC61-02098A
SPRING ETC-LEVER
WF8500NHW,STS304,CD1.0,
1
PC
SNA
Description
Specification
Exploded views and Parts list _ 53
WF-M592NMH-YLP.indb 53
2010-2-22 13:30:18
7
6
R0124
0
R0025
U0030
C0002
1
2
A0242
4
C0015
5
3
5-5. PANEL-CONTROL & DRAWER
54 _ Exploded views and Parts list
WF-M592NMH-YLP.indb 54
2010-2-22 13:30:20
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
QTY
Un
SA/
SNA
A0242
DC64-01676C
INLAY-PANEL
AEGIS-PJT,PC,T1.0,W56.4,L87.
1
PC
SNA
C0002
DC97-15981B
ASSY PANEL CONTROL
AEGIS-FLAT,WF-M592NMH
1
PC
SA
C0115
DC92-00175D
ASSY PCB PART-MAIN
AECI-08R12NB20-00,WF8
1
PC
SA
R0025
DC97-15311A
ASSY PANEL DRAWER
AEGIS,BASIC,FLAT,DA-WH
1
PC
SA
R0124
DC61-02106A
STOPPER-DRAWER
WF8500NHW,PP(TB53),T2.0,-
1
PC
SA
U0030
DC61-02107A
BODY-DRAWER
WF8500NHW,PP,T2.0,-,-,-,-,AE
1
PC
SA
5.5-0
-
Panel-Control & Drawer
-
1
-
-
5.5-1
DC64-01670A
BUTTON-PUSH(O)
AEGIS-PJT/BASIC,ABS,-,-,D
1
PC
SNA
5.5-2
DC61-70181A
BUTTON-SPRING
SEW-745DW,STS304,-,-,-,-,-,-,-,-,-
1
PC
SNA
5.5-3
DC64-01726A
PANEL-CONTROL
AEGIS-PJT,ABS,T2.5,-,-,-,D
1
PC
SNA
5.5-4
DC64-01727A
BUTTON-PUSH(F)
AEGIS-PJT/BASIC-FLAT,ABS,
1
PC
SNA
5.5-5
DC64-01728A
DECORATION-LED
AEGIS,ABS,T1.2,-,-,-,CLEA
1
PC
SNA
5.5-6
DC64-01729A
PANEL-DRAWER
AEGIS-PJT,ABS,T2.5,-,-,-,DA
1
PC
SNA
5.5-7
DC64-01730A
HANDLE-DRAWER
AEGIS-PJT,ABS,T2.5,-,-,-,D
1
PC
SNA
Description
Specification
Exploded views and Parts list _ 55
WF-M592NMH-YLP.indb 55
2010-2-22 13:30:21
R0158
W0032
1
2
R0019
(Option)
(Option)
(Option)
R0158
I0047
(Option)
(Option)
I0047
5-6. ASS’Y HOUSING DRAWER
56 _ Exploded views and Parts list
WF-M592NMH-YLP.indb 56
2010-2-22 13:30:22
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
QTY
Un
SA/
SNA
I0047
DC65-00008A
CLAMPER HOSE
SEW-DR605,SK5,-,-,YEL,ID14.2/T0.9
4
PC
SA
R0019
DC97-15204A
ASSY HOUSING DRAWER
WF8500NHW,NO-AG+/COL
1
PC
SA
R0158
DC67-00051B
HOSE-DRAWER
Q1636GW/XEU,EPDM,ID9.0,OD14.5,-,,BLK,-
0.31
M
SA
W0032
DC62-00024F
VALVE-WATER
B1215J,NYLON66/250TRMN,NTR,2
1
PC
SA
5.6-1
DC61-02105A
HOUSING-DRAWER(L)
WF8500NHW,PP(TB53),T1.
1
PC
SNA
5.6-2
DC97-15234A
ASSY S.HOUSING DRAWER WF8500NHW,NO-AG+/S
1
PC
SNA
Description
Specification
Exploded views and Parts list _ 57
WF-M592NMH-YLP.indb 57
2010-2-22 13:30:22
5-7. PARTS LIST (OTHERS PARTS)
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
QTY
Un
SA/
SNA
F0027
DC97-15783A
ASSY PAINT FRAME
AEGIS-PJT,WF8500NMW,PCM
1
PC
SA
U0003
DC60-60044B
WASHER-PLAIN
-,SBC,ID8.4/OD30,T2.0,-,-,-
4
PC
SA
U0004
DC63-10003H
SPONGE-HOSE AIR
SPONGE-HOSE AIR,EPDM,-,H
1
PC
SA
Y0115
3501-001154
RELAY-MINIATURE
12Vdc,200mW,3000mA,1Form
1
PC
SA
Description
Specification
58 _ Exploded views and Parts list
WF-M592NMH-YLP.indb 58
2010-2-22 13:30:22
5-8. PARTS LIST (SCREW PARTS)
Model code: WF-M592NMH/YLP
��������������
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC
Code
Code No.
Description
QTY
Un
SA/
SNA
RO995
6009-001367
SCREW-HEX
HWH,+,-,M6.5,L32,ZPC(WHT),SWRC
14
PC
SNA
RW028
6002-000520
RW028
6002-001436
SCREW-TAPPING
TH,+,-,2,M4,L12,ZPC(WHT),S
1
PC
SNA
SCREW-TAPPING
PH,+,2,M4,L18,ZPC(WHT),SWR
4
PC
SNA
RW028
RW028
6002-000520
SCREW-TAPPING
TH,+,-,2,M4,L12,ZPC(WHT),S
4
PC
SNA
DE60-10080A
SCREW-TAPPING
PWH,+,-,2S,M5,L9,-,SWRCH18
2
PC
RW028
SNA
6002-000520
SCREW-TAPPING
TH,+,-,2,M4,L12,ZPC(WHT),S
4
PC
SNA
RW028
6002-000630
SCREW-TAPPING
PH,+,-,2S,M3,L8,ZPC(WHT),S
2
PC
SNA
RW028
6002-001436
SCREW-TAPPING
PH,+,2,M4,L18,ZPC(WHT),SWR
4
PC
SNA
RW028
6002-000520
SCREW-TAPPING
TH,+,-,2,M4,L12,ZPC(WHT),S
2
PC
SNA
RW028
6002-000520
SCREW-TAPPING
TH,+,-,2,M4,L12,ZPC(WHT),S
1
PC
SNA
S0025
6006-001174
SCREW-TAPPING
TH,+,WE,2S,M4,L12,ZPC(WHT)
6
PC
SNA
S0025
6006-001174
SCREW-TAPPING
TH,+,WE,2S,M4,L12,ZPC(WHT)
7
PC
SNA
Specification
S0025
6006-001174
SCREW-TAPPING
TH,+,WE,2S,M4,L12,ZPC(WHT)
2
PC
SNA
U0358
6001-000592
SCREW-MACHINE
TH,+,-,M4,L8,ZPC(WHT),SWRC
2
PC
SNA
U0358
6001-001773
SCREW-MACHINE
TH,+,-,M5,L12,PASS,STS430,
2
PC
SNA
Z0005
6002-000445
SCREW-TAPPING
TH,+,2,M4,L18,PASS,STS304
4
PC
SNA
Z0005
6002-001327
SCREW-TAPPING
PWH,+,1,M4,L12,ZPC(WHT),SW
2
PC
SNA
Z0005
6009-001343
SCREW-SPECIAL
PH,TORX,M4,L10,ZPC(WHT),SW
1
PC
SNA
Z0005
6002-001377
SCREW-TAPPING
TH,+,WS,-,M4,L10,ZPC3 (WHT
3
PC
SNA
Z0005
6002-001327
SCREW-TAPPING
PWH,+,1,M4,L12,ZPC(WHT),SW
2
PC
SNA
Z0005
6002-000471
SCREW-TAPPING
TH,+,-,1,M4,L12,PASS,STS30
2
PC
SNA
Z0005
6002-000471
SCREW-TAPPING
TH,+,-,1,M4,L12,PASS,STS30
10
PC
SNA
Z0005
6002-001006
SCREW-TAPPING
TH,+,-,2S,M4,L12,PASS,STS4
3
PC
SNA
Z0005
6002-001006
SCREW-TAPPING
TH,+,-,2S,M4,L12,PASS,STS4
2
PC
SNA
Z0005
6002-001377
SCREW-TAPPING
TH,+,WS,-,M4,L10,ZPC3 (WHT
1
PC
SNA
Exploded views and Parts list _ 59
WF-M592NMH-YLP.indb 59
2010-2-22 13:30:22
7. Wiring diagram
7-1. Wiring diagram
■ Reference Information
BLK
BLACK
BLU
BLUE
GRN
GREEN
GRY
GRAY
NTR
NATURAL
ORG
ORANGE
PNK
PINK
RED
RED
SKYBLU
SKYBLUE
VIO
VIOLET
WHT
WHITE
YEL
YELLOW
64 _ Wiring Diagram
WF-M592NMH-YLP.indb 64
2010-2-22 13:31:14
8. Schematic diagram
8-1. Main/Sub control
► This Document can not be used without Samsungs authorization.
SCHEMATIC DIAGRAM
LVT1
1
D21
1N4007
R26
CE5
500V,10uF
D20
1N4007
100K,J,0.5W
1
7
3
IC6
+12V
UG2D
D19
8
2
C13
1KV,2.2nF
6
NJM7805
2
[SUB PART]
+5V
3
OUT
GND
IN
CE4
25V,1000uF
C14
50V,100nF
CE6
16V,470uF
IC3
8
DGND
4
L1
1
1
1
1800V
HOT & COLD OPTION
CN10
1
YDH236-01S,BLK
HEATER RELAY
2
3
5
8
6
7
S
D
NC
S
+12V
R40
PC1
R39
100,J,0.5W
1
100K,J,2W
R50
AC2
R27
3
2
100K,J,2W
LTV814
1 B
1K,J,0.125W
MAIN RELAY
RY3
4
1
3
2
DGND
D30
RLS4148
PCF-112D2M-B
I4
O4
I3
O3
I2
O2
I1
O1
9
R1
10
11
330,J,0.5W
12
13
R19
14
15
C3
IC8
A2
TL431
R9
LED8
RED
LED2
LED3
LED22
RED
LED24
RED
LED25
RED
LED23
RED
LED21
RED
LED15
RED
LED20
RED
LED5
LED9
LED12
LED17
LED6
LED10
LED16
RED
R18
2.4K,J,0.5W
50V,100nF
R
1
LED1
RED
330,J,0.5W
16
330,J,0.5W
3
R36
O
2.7K,J,0.5W
TR5
1
I
330,J,0.5W
F2_2
G
6
R22
KRC246S,0.2W
2
7
8
9
E D C B
LED13
330,J,0.5W
10
A
DSP1
DC07-00098A
F G NC D2 D1
DGND
ZERO_CROSS
R17
IC2
LED18
LED14
LED4
LED19
LED11
LED7
RED
5
4
3
2
1
DGND
10
+12V
9
8
43
44
45
46
47
48
49
18
DGND
76
MICOM PART
IC6_12
O5
R35
9.1K,F,0.25W
+12V
BLUE
1
O6
I5
R34
C20
LTV817B
1K,J,0.125W
TR6
MMBT3904,0.35W
E
2
O7
I6
R8
100,J,0.5W
2
R32
47K,J,0.125W
THERMAL
CUT OFF
3
VCC
I7
R33
1
2
R28
3
C
4
GND
330,J,0.5W
R29
10K,J,0.125W
4
C21
50V,10nF
5
2003
4
3
+5V
PC2
6
+12V
+5V
IC6_16
7
63
62
61
60
59
58
57
DGND
DGND
1203-002545
CGND
D34
RLS4148
PCF-112D2M-B
HEATER
CGND
IC7
TNY266P
C17
50V,100nF
1
WHITE
DOOR SWITCH
D22
1N4007
D23
1N4007
+12V
RY5
4
BP
910V
1
YDW236-01,GRN
PTC1
27,1.5A
+12V
DGND
1KV,2.2nF
EN_UV
VA4
S
VA3
S
CN7
1
PROTECT THUNDERBOLT OPTION
SET GND
CC1
275V,680nF
2
VA2
680V
1405-000160
DGND
C16
1000uH,ADR3102J
YDW236-01,WHT
3
1
FILTER
CN4
5
EE1616-H
DC26-00029B
D24
UF4007
4
NOISE
L
N
AC220-240V
AC100-120V
7
6
11
VCC
3
DGND
13
14
I7
15
5
4
330,J,0.5W
12
GND
16
17
I4
18
2
19
1
20
BUZZER_EN
KID65783AF
G
3
R57
STATOR
STATOR
ROTOR
6
5
4
1
2
3
COIL1
2
R46
T1
12A
RY1
1
HIGH RPM OPTION
INSERT 800, 1000RPM
OMIT 1200, 1400RPM
78
77
F1_12
D17
1N4148
MEMORY PART
+12V
4
2
1
+12V
RTE24012
3501-001180
3
8
4
7
6
PB1
1
2
1 1
2 2
3 3
1
2
3
4
5
6
WATER LEVEL SENSOR
THERMISTOR_HEATER
5
+5V
10K,J,0.125W
R16
10K,J,0.125W
+5V
6
VSS
SDA
E2
SCL
E1
NWC
E0
VCC
6
40
39
7
TACHO
8
C6
50V,100nF
D15
D14
D13
D12
D11
D10
D9
D8
D16
1N4148
D4
D5
D6
D7
D1
D2
D3
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
SW4
1
2
SW2
1
2
5
4
IN
C8
50V,100nF
OUT
GND
7042P
2
2
2
28
1
SMW250-06DW,WHT
DGND
3
CE3
50V,1uF
C1
50V,100nF
C100
50V,100nF
C12
50V,100nF
DGND
DGND
69
R100
R48
1 B
3
C
E
2
C24
50V,100nF
TACHO_1
2.2K,J,0.25W
TR7
MMBT3904,0.35W
C19
50V,10nF
D28
C23
50V,100nF
1N4148
DGND
5
DGND
DGND
THERMISTOR_H
AC_DETECTION
TEMPERATURE
IC6_16
IC6_15
IC6_14
IC6_13
IC6_12
IC6_11
IC6_10
F1_11
F1_12
14
13
78
76
77
1 24
2 23
3 22
R4
220,J,0.25W
IC5
16
F1
R38
3.3K,J,0.125W
1K,J,0.25W
12
11
10
4 21
9
5 20
6 19
O1
I1
O2
I2
O3
I3
O4
I4
O5
I5
O6
I6
O7
I7
VCC
1
75
13
74
67
71
69
68
2
3
4
5
6
7
8
GND
+12V
8 17
BUZZER_ENVELOPE
BUZZER_EN
BZ1
R5
1K,J,0.25W
3002-001155
2003
7 18
O
10 15
12 13
+12V
flat_wire_2x12p,*
F2
I
1
BUZZER_FREQUENCY
G
F1_14
F1_13
11 14
TR4
3
DGND
9 16
DGND
+5V
2
+12V
6
KRC246S,0.2W
1 24
THERMISTOR_HEATER
THERMISTOR_H
1K,J,0.125W
R37
4.7K,F,0.125W
WATER_LEVEL_SENSOR
D26
1N4148
SMW250-06DW,WHT
SW6
SW3
1
P42 SDA
R23
10K,J,0.125W
CONNECTION BETWEEN MAIN AND SUB
+5V
27K,J,0.25W
D27
1N4148
F2_3
R12
10K,J,0.125W
+12V
R31
4
1
100,J,0.25W
DGND
+5V
3
6
BUZZER CONTROL PART
1
2
10K,J,0.125W
30
22
29
IC1
IC6_14
+5V
R7
10K,J,0.125W
CN1
C9
50V,4.7nF
D18
1N4148
SMW250-04DW,WHT
CN6
+5V
R2
3
HEATER THERMISTOR SENSING PART
1
2
+5V
+5V
R21
37
DGND
HEATER THERMISTOR
1
1
GND
GND
1
42
2
43
2
44
41
FLASH WRITING & RESET CIRCUIT
3404-001189
2
45
SW1
46
SW7
47
DGND
SW5
48
DGND
GND
1
50
49
48
47
46
45
44
43
49
40
P40
39
50
4.7K,J,0.25W
DGND
R44
R15
5
24C04
RY2
TACHO
2
52
51
R20
100,J,0.25W
C10
50V,4.7nF
15
3
1
52
50V,1nF
R11
1K,J,0.25W
1
TACHOMETER SENSING PART
+5V
+5V
+12V
ROTOR-L
CN5
53
GND
GND
GND
GND
CE1
50V,47uF
+5V
4
P41 SCL
P43
IC4
3
65
67
70
71
68
C11
X1
OMIH-SS-112D
2
PB2
EMU0
54
IC6_15
CN3
SMW420-06,NTR
1
66
POWER_RELAY P50
P52
MOTOR_CW/CCW
VALVE_MAIN(COLD) P54
HEATER_RELAY P51
DIGIT P00
PA3 KEY_SCAN
DVCC
DIGIT P01
55
DGND
C25
50V,100nF R49
4
MOTOR_HIGH_SPEED P53
73
72
VALVE_PRE P55
VALVE_HOT P56
75
78
74
DOOR_LOCK P60
DRAIN_PUMP P57
AC_DETECTION P61
77
79
AM0
DIGIT P02
56
1N4148 X 9EA
R10
36
CSTLS16M0X51,16MHz 2
5
3
OJ1
76
P93 TX
TRIAC1
G
2
JUMP
P64
P92
3
300,J,2W
630V,100nF
ROTOR-R
1
2
3
4
DIGIT P03
P91
KRC246S,0.2W
+12V
CM1
200,J,2W
COM
DIGIT P05
DIGIT P04
P90
180,J,2W
T2
730uH,NV2-08730
4
R45
LOW SPEED
BD1
3
200,J,2W
6 5 4
1 2 3
DIGIT P06
P86 AG_SIG-A
P87 BUZZER_ENVELOPE
57
73
IC6_11
CM2
1
2
3
4
5
6
7
8
9
10
P85 AG_SIG-B
DGND
VA5
250V,10nF
560V
1405-000154
DVSS
DIGIT P07
58
OPTION PART
F2_22
2
P11
DIGIT P10
P84 AG-IH
59
GND
2
1
1
YDW236-02,GRN
R47
TACHO
P83 PWM_AG
63
62
61
60
59
58
57
62
60
DGND
IC12
ACS120-7Sx
620,J,1W
TS15P05G,D15XB60
150 C
P82 MOTOR_CONTROL
63
61
39
40
I
MICOM1
TMP91FU62DFG
DC13-00219A
P81 TACHO
64
GND
OUT
2
PROTECTOR
VCC
P12
TR3
2
DRAIN_PUMP
1
23
24
P13
P80
PA2 OPTION_DIODE
3
1
[UNIVERSAL MOTOR]
22
P14
P75 ZERO CROSS
PA1
F1_14
O
COM
WASHING MOTOR
21
22
P74
PA0WATER_LEVEL_SENSOR
PCJ-112D3MH
G
HIGH SPEED
20
P15
DGND
+12V
2
10K,J,0.125W
+12V
19
P16
LED
37
D33
RLS4148
3
VCC
KRC246S,0.2W
18
LED
P73
38
2
2
17
P72
36
37
IC6_10
5
16
P17
36
R3
4
18
15
P31
P30
35
70
G
RY4
GND
GND
GND
DGND
1
I
14
P32
LED
34
DGND
TR2
3
O
13
P33
LED
LED
LED
GND
F1_13
12
13
14
15
16
17
C5
50V,10nF
DGND
IC6_13
620,J,1W
+12V
1
12
3
R56
CN9
C4
50V,10nF
KRC246S,0.2W
2
11
PB0
LED
P71 BUZZER_FREQUENCY
P96
IC11
ACS108-5Sx
9
10
GND
P70 STAND_BY
P97
2
MAIN_VALVE
DOOR_LOCK
10
72
8
AVCC
33
1
I
7
AVSS
32
TR1
3
O
G
4
COM2
OUT COM1 G
1
GND
GND
GND
6
P67
GND
GND
GND
F2_15
5
6
5
P66
P94 RX
F2_10
620,J,1W
+12V
4
P95
PRE_VALVE
3
31
R58
1
P65
3
2
2
nRESET
1
IC13
ACS108-5Sx
1
GND
GND
GND
VCC
30
PUMP
GND
DGND
X2
DOOR_LOCK
PRE_VALVE
DRAIN_PUMP
OUT COM1 G
P6KE6.8A
TEMP_SENSING P62
80
COM2
D25
C3
50V,100nF
HEATER_THERMISTOR P63
4
F1_11
620,J,1W
+12V
VALVE
DRAIN
CE2
50V,1uF
R55
CN8
SMW420A-08,NTR
X1
4
AM1
5
3
DVSS
6
2
29
7
1
25
8
28
PRE
3
HOT_VALVE
8 7 6 5
1 2 3 4
28
29
30
VALVE
27
2
1
HOT
50
52
GND
VCC
26
OUT COM1 G
50V,100nF
GND
+5V
IC10
ACS108-5Sx
75
74
73
72
71
70
69
68
67
+12V
4
COM2
GND
VALVE
LOAD CONTROL PART
MAIN_VALVE
HOT_VALVE
MAIN
DGND
C2
CE7
35V,10uF
C18
50V,100nF
F2_2
F2_3
ZERO_CROSS
TACHO_1
AG_SIG-B
AG_SIG-A
AG_PWM
AG-IH
F2_10
5
F2_22
10
12
2 23
3 22
4 21
5 20
6 19
7 18
8 17
9 16
R6
220,J,0.25W
220,J,0.25W
220,J,0.25W
220,J,0.25W
16
17
14
15
F2_15
10 15
11 14
12 13
C7
50V,10nF
flat_wire_2x12p,*
C22
50V,100nF
DGND
DGND
DGND
10K,J,0.125W
R14
R13
R25
R24
+5V
DGND
DGND
DGND
+5V
DGND
DGND
DGND
AC DETECTION CIRCUIT PART
TEMPERATURE SENSING PART
CONNECTION TO AG PBA
+5V
D29
2’nd AG+ PBA
1
2
3
4
5
CN2
AG-IH
AG_PWM
AG_SIG-A
AG_SIG-B
1
2
3
4
AC2
R30
10K,J,0.125W
1N4007
270K,F,1W
R54
2
1
5
3
DGND
DGND
D32
BAV99
2
1
3
D31
3
4
R41
R52
CE9
35V,10uF
6.8K,F,0.25W
C15
50V,100nF
BAV99
2
20K,J,0.125W
TEMPERATURE
SMW250-05DW,WHT
1
R53
270K,F,1W
+12V
IC9
R42
1K,F,0.25W
R51
OUTA VCC
INA-
OUTB
INA+
INB-
GND
INB+
8
7
6
5
R43
AC_DETECTION
10K,J,0.125W
KA2904
DE13-20007A
1K,F,0.25W
ZD1
MTZJ5.6B
CE8
35V,10uF
DGND
DGND
DGND
DGND
DGND
DGND
Schematic Diagram _ 65
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2010-2-22 13:31:15
6. PCB diagram
6-1. Main PCB
9
8
7
6
4
3
2
5
1
Location
Part No.
Function
Description
1
RY3
Main Relay
Receive 220 ACV to operate the PBA
2
RY5
Heater Realy
For driving the heater power
3
CN9
Motor Protector Connection Terminal
Protects the motor against abnormal current
4
CN6
Water Level and Thermal Sensor Connection Terminal
Detect the water supply / drainage and the heater operations
5
CN8
Terminal for Each Driving Section
Locks the door, supplies cold/hot water and operates the drain motor
6
CN5
Motor Tacho Connection Terminal
Controls the speed of the motor with the tachometer
7
CN4
Power Supply Terminal
Receive 220 ACV to operate the PBA
8
CN3
Motor Power Supply Terminal
Detects whether the motor is operating normally
9
CN2
Silver-Nano Control Connection Terminal
Controls the behavior of the silver-nano control PBA
60 _ PCB Diagram
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6-2. Circuit diagrams of main parts
► CN3
► CN6
1. High Speed Relay Connection
5. Motor-Driving Power Connection
6. High Speed Relay Connection
2. Heater Temperature Sensor
1. Motor Tachometer Connection
3. Motor-Driving Power Connection
4. NC
1. 5V
► CN5
2. Motor-Driving Power Connection
3. NC
2. NC
► CN4
3. NC
Power Supply
4. Motor Tachometer Connection
4. 5V
5. Water-Level Sensor Signal
6. GND
► CN8
► Relay
► CN8
1. Motor Protector Connection
RY3 Power Supply Relay
1. NC
2. Motor Protector Connection
RY5 Heater Relay
2. Door Lock Relay Connection
3. Pre-Valve Connection
4. Drain Pump Connection
5. Cold-Valve Connection
6. NC
7. Hot-Valve Connection
8. NC
PCB Diagram _ 61
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2010-2-22 13:30:49
6-3. Sub PCB
1
3
2
Location
Part No.
Function
Description
1
CN1
Program Writing
Connect when writing a program for updating or modifying the software
2
BZ1
BUZZER Circuitry
Emits a sound when a menu key is pressed or when a program is finished
3
DSP1
Time Display
Displays the remaining time of the selected cycle
62 _ PCB Diagram
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6-4. Detailed descriptions of contact terminals (sub PCB)
► CN1
1. Program Writing ISP_TEST Connection
2. GND
3. 5V
4. Program Writing RESET Connection
5. Program Writing TX Connection
6. Program Writing RX Connection
PCB Diagram _ 63
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4. Troubleshooting
4-1. Error modes
► This is a washer integrated error mode. For detailed information, refer to the general repair scripts.
Drum
Error Type
Error
mode
Old
error
mode
For USA
Fully
automatic
Causes
-
Water Level
Sensor
1E
3E
1E
E7
3E
EA
EB
8E
LE
1E
-
3E
-
3E1
Motor Driving
Error and Hall
Sensor Error
3E1
-
E3
3E
3E2
3E3
3E2
3E3
3E4
3E4
4E
E1
-
The PCB housing terminal is not connected.
PBA fault
DD motor fault
-
Foreign material is entering the water supply
valve.
The water supply valve terminal is not connected.
(Wire disconnected)
If this error
The warm water and rinse connectors are wrongly
occurs in the
connected to each other.
Wool course
This occurs if the PCB terminal from the drain
hose to the detergent drawer is not connected.
Check whether the transparent hose is folded or
torn.
4Ed
-
4E2
E8
-
For USA
products, this
error occurs
when an
interference is
generated due
to too much
laundry, etc.
-
4E
4E1
Motor overloaded due to too much laundry (Nonsensing)
The motor hall sensor terminal is not connected.
PBA fault
This occurs due to erroneous operating signals
for the motor hall sensor.
The IPM terminal of the main PBA is not
connected.
The DD motor cover is out of place.
Water Supply
Error
For USA
products, this
error occurs
because of
restrained
revolutions
-
-
nF
The PBA connector terminal is not connected.
The motor spin net is not engaged.
The motor’s internal coil is damaged (shortcircuited or cut)
The hall sensor terminal is not connected.
Foreign material (a screw) has entered the motor.
The motor driving error from the PBA is weak.
: Unstable relay operation, etc.
4E
The part of the hose where the water level sensor
is located is damaged (punctured).
The hose is clogged with foreign material.
The hose is folded.
Too much lubricant has been applied to the
insertion part of the air hose.
Hose engagement error (disengaged)
Part fault (Faulty internal soldering)
The water level sensor terminal is disengaged.
Main PBA fault.
-
bE
Remarks
-
-
The cold and warm water supply hoses are
wrongly engaged into each other.
The temperature of the water supplied through
the dry valve during a dry cycle is sensed as
higher than 70 ˚C. The water
supplied for 1
minute drying
the drying cycle
is 0.3 ~ 0.4 L.
The water temperature is sensed as higher than
50 ˚C in the Wool or Lingerie courses.
34 _ Troubleshooting
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Drum
Error Type
Error
mode
Old
error
mode
For USA
Fully
automatic
Causes
-
Drain Error
5E
5E
E5
nd
5E
-
Motor Error
8E
-
3E
-
9E1
PH1
2E
9E2
Plo
-
Power Error
-
-
13E
-
If the voltage of the supplied power is equal to or
less than 176V, or it is equal to or greater than
287V, the washing machine will be paused to
protect its electric devices.
If the correct voltage (187V ~ 276V) is supplied,
the cycle will resume automatically.
-
-
Check the consumer’s power conditions.
: Make sure to check the operating voltage.
Connect a tester to the internal power
terminals during the Boil or Dry operations
and observe the washing machine’s operation
carefully.
: Check the voltages. (An error occurs when
under or over voltage is supplied.)
: Check whether a plug receptacle is used.
When the connecting wire is 1m, a momentary
low voltage may drop up to 10 V
Main PBA fault (sometimes)
-
AE
This occurs when motor driving is unstable
because the motor hall sensor does not work.
This occurs when the PBA IPM operation is
unstable or the control circuit has an error.
Check whether the wire connector is connected
correctly or whether there is a contact error.
This error is not a fault but occurs during a
momentary power failure
: If started again when this error code is
displayed, the operation restarts from the cycle
that was stopped due to the power failure.
: If the washing machine is not operating and
this error code is displayed, it is displayed to
notify that a power failure has occurred.
-
Communication
Error
The pump motor impeller is damaged internally.
The wrong voltage (220 V → 110 V) is supplied to
the parts.
Part fault
This occurs due to freezing in the winter season
The drain hose is clogged. (Injection error, foreign
material)
Clogged with foreign material
The water pump terminal is not connected: rubber
band, bills, cotton, hair pins, coins
-
PF
Uc
Remarks
-
For Full
Automated
products, no
error code is
displayed for a
power error.
The signals between the sub and main PBAs are
not sensed because of a communications error.
Check the connector connections between
the sub and main PBAs carefully. → Check for
incorrect or loose connections, etc.
Remove the sub PBA C/Panel and check for any
faulty soldering.
Troubleshooting _ 35
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Drum
Error Type
Error
mode
Old
error
mode
For USA
Fully
automatic
Causes
bE1
-
12E
E2
Switch Error
(Main Relay
Error)
bE2
bE3
Cooling Error
-
CE
14E
18E
CE
cE
-
Sr
-
-
-
dE
door
dE
Ed
door
Door Error
dE1
dE1
dE2
When the
PBA motor
relay does not
operate
-
This occurs when the temperature of the washing
machine is more than 55 ˚C and no draining is
performed.
(Reason: If hot water comes into contact with skin, it
may cause burns.)
This occurs when the water temperature, for a
specific course, exceeds 55 ˚C. In that case, the
water will be drained to the Reset level.
This represents a thermal sensor error or any
misuse of the unit.
If this error
occurs for
another
reason, it
is due to a
washing heater
sensor fault.
Replace it.
A switch contact error because of a deformation
of the door hook
When the door is pulled by force
When the door
is not opened
after the door
open operation
When the door
is not locked
after the door
close operation
-
dE
dL
(During
operation)
-
This occurs in the Boil wash because the door is
pushed due to a pressure difference from internal
temperature changes LO
(Unlock
Fail)
-
The door lock switch terminal is connected
incorrectly.
The door lock switch terminal is broken.
This occurs intermittently because of an electric
wire leakage
Main PCB fault
-
-
-
-
-
This occurs if the Power switch is turned on/off
continually and too much heat is generated (This
error is difficult to be reproduced.)
-
The start condenser terminal comes out of place
when inserting the top cover.
The fan motor has a wire disconnected or the belt
is out of place. Therefore, the fan does not start.
The cooling wings are restrained or stains have
developed on the bearings. Therefore, the fan
does not start.
Start condenser fault
→ In this case, you cannot detect it with a tester.
Always replace the start condenser
Fan Error
FE
F
FE
A button other than the Power button is
continually pressed (for more than 30 seconds).
Deformation of an internal plastic injection part
A screw for assembling the sub PBA is tightened
too much.
The main relay of the PBA is short-circuited.
The main relay terminal is connected incorrectly.
(The terminal is bent and contact cannot be
made.)
-
FL
(Lock Fail)
dE2
The Power button is pressed continually (for more
than 12 seconds).
The switch is pressed unevenly because of a
deformation of the control panel.
This error may occur when the screws that hold
the sub PBA in place are tightened too much.
-
dS
(Before
operation)
-
-
Remarks
-
36 _ Troubleshooting
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Drum
Error Type
Error
mode
Old
error
mode
HE
HE
E5
HE1
For USA
-
HE1
E1
Ec
Heater Error
HE3
Causes
-
Hr
(Heater
Relay)
HE2
Fully
automatic
This error occurs when the red temperature
sensor at the center of the dry heater operates (at
a temperature higher than 145 ˚C)
: Corrective action – Press the button at the
center lightly. The washing machine will
operate normally.
Alternatively, replace the temperature sensor if
the temperature sensing is unstable because of
functional degradation.
-
This occurs when the steam function does not
operate normally.
This error does not occur in existing drum
products. Check whether the product is a steam
model
HE2
-
Water Leakage
Error
LE
LE1
11E
E9
LE
LE
-
Overflow Error
OE
OF
OE
OF
E3
OE
-
The washing heater is short-circuited or has a
wire disconnected.
The washing heater in the tub has an error.
(Contact error, temperature sensor fault)
If the water level sensor operates without water
because water is frozen or for any other reason
and the temperature sensor engaged at the
bottom to prevent overheating for the washing
heater detects a temperature of 100 to 150 ˚C,
the washing machine turns the input power off.
-
-
Remarks
-
For USA
products, if
the heater
has no error,
this occurs
because of
a PBA relay
malfunction.
Heater engagement fault (out of place)
The air hose is out of place and water leakage
occurs during the spin cycle.
The tub back at the safety bolts fixing part is
broken.
Water leakage occurs at the front with foaming
because of too much detergent
Water leakage occurs because the connecting
hose to the detergent drawer is connected
incorrectly.
The drain pump filter cover is engaged incorrectly.
Water leakage occurs at the drain hose.
The duct condensing holding screws are worn.
The nozzle-diaphragm is engaged in the opposite
direction or the rubber packaging is omitted.
Water leakage occurs because the screws that
hold the tub back and front in place are fastened
incorrectly.
The leakage sensor is faulty.
Water is supplied continually because the water
level detection does not work.
Because the drain hose is clogged and there
is an injection error (at a narrow section), the
water level detection does not work and water is
supplied continually.
Water is supplied continually because of freezing
or because there is foreign material in the water
supply valve.
This error may occur when the water level sensor
is degraded.
For USA
products, this
error occurs
because the
water level
sensor terminal
is out of place.
Troubleshooting _ 37
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2010-2-22 13:29:58
Drum
Error Type
Error
mode
Old
error
mode
For USA
Fully
automatic
Causes
tE1
Temperature
Sensor Error
tE1
6E
tE
-
-
tE2
tE2
-
-
tE3
tE3
-
-
-
Unbalance
Error
Foaming
Detected
Mems PBA
Error Detected
UE
Sud
-
UE
E4
-
-
dc
SUdS
E8
UE
-
The washing heater in the tub has an error.
(Contact error, temperature sensor fault)
The connector is connected incorrectly or is
disconnected.
If the water level sensor operates without water
because the water is frozen or for any other
reason and the temperature sensor engaged at
the bottom to prevent overheating for the washing
heater detects a temperature of 100 to 150 ˚C,
the washing machine turns the input power off.
Heater sensor
fault
: When the
connector is
connected
incorrectly or
has a wire
disconnected
or contact error
The temperature sensor for the duct assy fan
housing is faulty.
(A sensor fault such as an internal short-circuit or
wire disconnection)
The connector is out of place or has a contact
error.
Duct
condensing
temperature
sensor fault (for
models before
the silver nano
function was
applied)
This occurs when the duct condensing
temperature sensor is open.
This occurs when the duct condensing
temperature sensor has a wire disconnected or is
short-circuited.
The connector is out of place or has a contact
error.
Dry heater
temperature
sensor fault (for
models before
the silver nano
function was
applied)
-
As laundry causes this error, check the laundry.
Find the reason for the unbalance and solve it as
directed in the user manual.
-
This occurs when too much foaming is detected.
It is also displayed while foaming is removed.
When the removal is finished, the normal cycle
proceeds. “Sud” or “SUdS” is displayed when too
much foaming is detected and “End” is displayed
when the removal of the foaming is finished.
(This is one of the normal operations. It is an error
for preventing non-sensing faults.)
-
Error detected in the Mems PBA or data error
detected. Check the wire connections.
Replace if necessary.
1. Check the wire connections.
2. Replace the Mems PBA.
3. Main PBA wire connection error or PBA’s silver
nano part malfunction. Replace if necessary.
-
Remarks
38 _ Troubleshooting
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2010-2-22 13:29:58
WF-M592NMH-YLP.indb 39
1E
3E
3E1
3E2
3E3
3E4
Washing Motor
Error and Hall
Sensor Error
Error Mode
Water Level
Sensor
Error Type
Washing motor fault
Washing motor hall sensor fault
Incorrect connections of the
washing motor/hall sensor
connector
Washing motor rotor and stator
fault
Main PCB fault
•
•
•
•
•
•
•
Water level sensor fault
Incorrect connections of the water
level sensor terminal
The hose part for the water level
sensor is folded.
Main PCB fault
•
•
Causes
Check the motor connector terminal
connections and contacts.
3E1 is displayed because overloading occurs
due to too much laundry.
If the hall sensor terminal is faulty, replace the
hall sensor.
Check whether the stator of the motor cover is
damaged.
Check for coil disconnections due to foreign
material.
If the PBA control circuit is faulty, replace the
PBA.
•
•
•
•
•
•
•
•
•
Check the water level sensor terminal
connections and contacts.
An error occurs if an incorrect water level
sensor is used. Make sure to check the
material code. (Abnormal operation)
If the water level sensor is faulty, replace it.
If the error persists despite taking the action
above, replace the PBA.
•
Corrective Actions
► THREE PHASE MOTOR
Measure the Resistance of Nos.
2 and 3 of the wire pin on the
side of the HALL SENSOR.
- The revolution of the drum
needs to be reproduced.
(Turn the drum by hand.)
- Resistance: Approximately 3
to 12V (Voltages may differ
depending on the speed of
the revolutions.)
► UNIVERSAL MOTOR
Check the Resistance of Nos.1
and 4 of the wire pin on the side
of the TACHO SENSOR.
- Resistance: Approximately
40 to 45 Ω (Normal)
► DD MOTOR
Check the resistance on the
main PCB motor. (Between pins
1 and 3, and 1 and 4 of the four
(4) pins)
- Resistance: Approx. 2 to 4
MΩ
- Check the voltage when the
power is on.
Check the water level sensor
frequency.
- Check it after the water level
sensor and the connector
are connected.
- Frequency: Approx. 26.4
KHz with no load
Description of Photo
► These are common troubleshooting procedures for each drum-type washer error mode. For detailed information, refer to the general repair scripts.
4-2. Corrective actions for each error code
Troubleshooting _ 39
2010-2-22 13:30:00
40 _ Troubleshooting
WF-M592NMH-YLP.indb 40
2010-2-22 13:30:02
Water supply value fault
Main PCB fault
Freezing in the winter season
Drain pump fault
Freezing in the winter season
Foreign materials in the drain
pump
Main PCB fault
The signals between the sub and
main PBAs are not sensed.
Incorrect wire connections
between the sub and main PBAs.
•
•
•
•
•
•
•
4E
4E1
4E2
5E
AE
Water Supply
Error
Drain Error
Communication
Error
•
•
Causes
Error Mode
Error Type
Check whether the revolutions of the drain
pump motor are restrained by foreign material.
Check the same thing for the natural drain
process.
Check whether the connections are correct
and if there is any wires disconnected.
If the drain pump operates abnormally
intermittently when the temperature of the
water in the tub is high.
If the motor revolutions are restrained due
to freezing in the winter season, check the
method to remove the freezing and remove as
directed.
Check the wire connections and terminal
contacts between the sub and main PBAs.
Check for disconnected wires.
Check whether the sub PBA is short-circuited
because of moisture.
If the main PBA’s communication circuit is
faulty, replace it.
•
•
•
•
•
•
•
•
•
•
•
•
If the water supply valve has a wire
disconnected, replace it.
Check whether the water supply valve is
clogged with foreign material and whether
water is supplied continually.
Check whether no water is supplied because
of freezing in the winter season.
If the PBA relay operates abnormally, replace
the PBA.
•
Corrective Actions
-
► DRAIN PUMP
Resistance: Approximately
174 Ω between the Terminals
for the Water Supply Valve
► DRAIN MOTOR
Resistance: Approximately
6.3 Ω between the Terminals
for the Water Supply Valve
1. Check the resistance for the
water supply valve.
- Resistance: 4.0 to 5.0 Ω
between the terminals of the
water supply valve.
2. Check whether there is
foreign material in the water
supply valve diaphragm.
Description of Photo
Troubleshooting _ 41
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bE1
bE2
bE3
CE
Cooling Error
Error Mode
Switch Error
(Main Relay
Error)
Error Type
Washing temperature sensor fault
Description of PL hazard
prevention
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The Power button is continually
pressed.
A button other than the Power
button is continually pressed.
Main PCB relay fault
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Causes
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When replacing the washing heater, take care
to prevent water leakage.
This error occurs if the water temperature
is more than 50 ˚C in draining. Check the
temperature.
If the water temperature is normal, this error
is due to a temperature sensor fault. Replace
the washing heater.
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Check whether either the Power switch or a
tact switch is continually pressed.
Check whether the service PBA holding
screws are fastened too much. If they are
fastened too much, loosen them a little.
If the main PBA switching IC on/off error has
occurred, replace the main PBA.
The “bE3” error occurs if the main relay
connections are incorrect. Check the
connections. If there is no error in the
connections, replace the main PBA.
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Corrective Actions
GAP
Check 27±10% on both
terminals and the voltage
of the Heater.
Check the resistance on the
Heater. (For faulty features)
Check the voltages on the red
/ blue terminals of the Heater
while washing.
Otherwise, an error
occurs after approx. 30
seconds has passed.
Check the contact between the
control panel buttons and their
corresponding tact switch.
- There must be a gap
between a control panel
button and its corresponding
micro switch.
Description of Photo
42 _ Troubleshooting
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dE
dE1
dE2
FE
Dry Duct Fan
Error
Error Mode
Door Error
Error Type
Door switch fault
Drain pump fault
Dry duct fan motor fault.
Main PCB fault
Dry duct fan motor fault
Main PCB fault
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Causes
Check for disconnected wires and insulation
defects for the dry motor.
Check connector connections and contact
faults.
If the start condenser has a functional error,
the motor rotates normally. However, because
the start condenser operates unstably, replace
it.
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If a dE error occurs, check whether it occurs
during the Boil cycle.
If it is detected that the door is open, close the
door.
The 220V is directly connected to the door.
Check and repair the power wire connections
and insulation state.
Check the door switch. Replace if faulty.
Check the main PBA door sensing circuit.
Replace if faulty.
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Corrective Actions
► TYPE 2
The resistance of both terminals
of the AIR WASH MOTOR must
be approximately 298 Ω.
► TYPE 1
Check the dry fan motor
operation.
Check the motor voltage during
the dry cycle.
► TYPE 2
The resistance of Nos. 3 and 5
of the DOOR LOCK SWITCH
must be approximately 949 Ω.
► TYPE 1
Check the door switch voltage.
Check the voltage after the
power is on. (That is, check the
door switch when the power
button is turned on and no
operating key is pressed.)
Description of Photo
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OE
OF
Water Leakage
Error
Overflow Error
LE
LE1
Heater Error
Error Mode
HE
HE1
HE2
HE3
Error Type
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Water level sensor fault
Freezing in the winter season
Check for any leakage.
Foreign material in the DV case
Fault of a hose or incorrect part
engagement in the product
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Heater fault
A fault of the red temperature
sensor at the center of the dry
heater
Steam function fault
Freezing in the winter season
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Causes
Check for any leakage on the base, Hose,
Valve and Tub connections and take any
required action.
For natural draining, this error occurs because
the drain bellows are clogged with foreign
material. Remove the foreign material.
Check the drain motor operation. Replace if it
does not operate normally.
If the water level sensor has a functional error,
replace it.
Check the hose. This error occurs if it is torn
or has a hole.
This error occurs if water is frozen in the
winter season. Check the method to remove
freezing and follow as directed.
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Check for disconnected wires for the washing
heater. Replace if faulty.
- An HE or HE1 error occurs.
Because the dry heater or air refresh heater
overheating sensor is faulty, replace it.
- An HE2 error occurs.
Check the steam heater. Replace if faulty.
- An HE3 error occurs.
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Corrective Actions
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Check whether the
hose is folded, cut, or
damaged.
Check the hose connected to
the water level sensor.
► PUMP TYPE
Check for any leakage on the
base, Hose, Valve and Tub
connections.
Check for any foreign
material, such as
underwear wires or coins.
► DRAIN PUMP TYPE
(Automatic Drainage)
Check whether there is any
foreign material in the bellows.
Description of Photo
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UE
Temperature
Sensor Error
Unbalance Error
Error Mode
tE1
tE2
tE3
Error Type
Motor hall sensor fault
Caused by the laundry
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Washing temperature sensor fault
Dry temperature sensor fault
Faulty and incorrect connections
of the dry condensing sensor
Main PCB fault
Freezing in the winter season
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Causes
Check the type of laundry. Check whether
they may cause an unbalanced situat ion.
- If they are small but absorb a lot of water,
make sure to check and follow the related
directions in the user manual and follow
the directions.
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Check the connections for the washing heater
temperature sensor connector.
If the washing heater temperature sensor has
a functional error, replace it.
- A tE1 error occurs.
Check the connections for the dry heater
temperature sensor connector.
If the dry heater temperature sensor has a
functional error, replace it.
- A tE2 error occurs.
Check the connections for the duct
condensing temperature sensor connector.
If the duct condensing temperature sensor
has a functional error, replace it.
- A tE3 error occurs.
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Corrective Actions
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Description of Photo