Agenda
Time
Duration
Topic
Speaker
09:30 – 10:00
30 min
Registration
10:00 – 10:25
25 min
Welcome / Introduction - SAP IoT & Digital Supply Chain Strategy SAP Leonardo
Omar Moursli
10:25 – 10:55
30 min
SAP Digital Manufacturing Strategy
SAP Manufacturing Strategy Overview - Solution Portfolio Overview – Innovations
Carlos Portillo
10:55 – 11:15
20 min
Break
All
11:15 – 11:50
35 min
Gain Real Time Insight and Increase Manufacturing Operations Performance with SAP Manufacturing Integration &
Intelligence
Including SAP MII live sensors demo
Carlos Portillo
11:50 – 12:25
35 min
Enable Paperless Shop-Floor Execution and Gain Full Visibility in Each Product As-Build-Report with SAP
Manufacturing Execution
Eric Thieren
12:25 – 13:25
60 min
Lunch
All
13:25 – 14:05
40 min
Success Story of SAP MII implementation at Datwyler: Business case, Pitfalls, Lessons learned, Best practices
Stepan Picka
14:05 – 14:35
30 min
SAP Digital Operations Strategy
Enterprise Asset Management - Environment, Health & Safety Management - Solution Portfolio Overview - Innovations
Carlos Portillo
14:35 – 14:50
15 min
SAP Asset Intelligence Network Demo
Dane Hermse
14:50 – 15:00
10 min
Closing
Jan de Winne / Omar
Moursli
© 2017 SAP SE or an SAP affiliate company. All rights reserved.
Public
1
Gain Real Time Insight and Increase Manufacturing
Operations Performance with SAP Manufacturing
Integration & Intelligence
Carlos Portillo
EMEA Center of Excellence – Extended Supply Chain
Industry 4.0, Connected Manufacturing & Operational Excellence
SAP Manufacturing & Intelligence (SAP MII)
2,000+ Customers by Industry
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
3
SAP Manufacturing Integration and Intelligence (SAP MII)
Supplier/Contract
Manufacturer
Distributor /
Customers
ERP
SCM
PLM
PLAN
MAKE
DELIVER
INTEGRATION
Manufacturing Integration & Intelligence
Business Logic Services
Composition
Environment
Visualization
Quality Engine
KPIs / Metrics / Alerts
Data Services
Performance
Management
Worker UI‘s
Plant Historian
DCS / PLC
via OPC
Plant Connectivity
SCADA / HMI
MES
LIMS/ Inspection /
Equipment Testing
Manufacturing
Analytics
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Plant DB
Environmental
Building Management
Plant Data
Collection
Wireless
Integration
ERP Business Process
Simplification
Internal
4
SAP MII Capabilities in a Nut Shell
OT – IT Convergence
ERP
Manufacturing Execution
Asset and Facility Management
Top Floor
Automation
Layer
Shop Floor
Insight to Action

Real-Time
Dashboarding &
Analytics

Real-Time Quality
Analytics (SPC /
SQC)
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
(i.e.: Condition-Based
Maintenance,
Automatic Production
Notification, Quality
Notification, etc. )
Internal
5
Examples of Typical MII – ERP Touchpoint

Plant Maintenance
 Work Orders
 Maintenance
Notifications
 Time Tickets
 Component Consumption
 Work Assignment

Production Planning – Process
Industries
 Process Manufacturing
 Process Orders
 Operations
 Time Tickets
 Production Results
 Material Consumptions
PM

Materials Mgmt.
 Inventory Control
 Goods Movement
 Batch Information
 Material -Reservations
 Material Characteristics
 Purchasing
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
MM
PPPI
SAP ERP

Production Planning
 Discrete -Manufacturing
 Production Orders
 Operations
 Time Tickets
 Production Results
 Material -Consumptions
PP
QM

Quality Mgmt.
 Inspection Tasks
 Inspection Lots
 Sample Management
 Usage Decision
 Test Results Recording
Internal
6
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
7
Manufacturing Execution with SAP MII in Nestle
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
8
SAP Digital Control Center in Usiminas with SAP
MII
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
9
SAP Digital Andons with SAP MII
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
10
Real-Time Manufacturing Dashboards with SAP MII
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Internal
11
Mobility with SAP MII in Faurecia
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Internal
12
SAP MII in Mobile Devices
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Internal
13
Facility Management & Virtualization with SAP MII and 3DVE
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Internal
14
https://video.sap.com/media/t/0_0q0tvdon
Facility Management
https://video.sap.com/media/t/1_4tfp5q0j
●
●
●
Visualize and interrogate process plants and the business in 3D
Visual and Business data is connected to EAM and ERP through asset ID’s and functional location
Business Data and Operational Data linkage is done in SAP MII
Operations/ Historian
View Operations
Data
2D / 3D Access
View Business
Data
3D Procedures
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
15
Statistical Control (SPC / SQC) and Pareto Analysis with SAP MII
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
16
Energy Monitoring & Analytics example with SAP MII
Screenshots from NHL System
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
17
SAP MII and SAP PCo in Details
SAP Manufacturing Execution Suite
SAP Plant Connectivity (SAP PCo)
Key Feature Enhancements
■ New Protocols – OSIsoft AF, Modbus
■ WebSocket Destination enhancements
■ OData Destination
■ HANA destination enhancements
■ ESP Streaming
■ MS CE files replaced by JSON
■ New FileMonitor Agent
■ Remote Configuration by MII
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
19
SAP
SAP Plant
Manufacturing
Connectivity
Execution
(PCo) Suite
Automation
SAP Plant Connectivity
specific communication
(SAP PCo) patterns
A
Notification
Insights,
Alarms etc.
Transaction
B
PM
MM
DB Record
(Time Series)
ERP, S/4, Cloud
PP
QM
Destination
Query
Dashboards,
Applications
Tag-Query
(e.g. MII, ME, HANA, HCP …)
(Guaranteed)
Notification Delivery,
Buffer mechanisms,
Filter/Rule Framework,
Customer specific code, …
C
synchronous
Service Calls
SAP PCo
Buffer and
Orchestration
Query-Interface
(Read/Write)
Classical Gateway Task: Protocol conversion, Source/Destination mapping
Device Tag (Data Point)
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Data Source/Machine
(e.g. OPC UA-Server)
Device Tag (Data Point)
Internal
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Details of the PCo Notification Process
Target 1
Target 2
Target 3
 Value change
 Formula (‘Item 1‘ > 100)
 Events
Trigger
Subscription Items
Item 1
Message
Item 2
Reliability
Settings
Item 3
…
Notification 1
Transaction 2
Notification 2
Transaction 1
Item 4
E.g. OPC Tags
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
21
Plant Connectivity:
Architecture Options (Selection)
One PCo for multiple Source
systems.
In this case PCo usually runs on a
different machine than the data
sources
One PCo per Source System.
For high data volume PCo can also
run on the same machine
Multiple agent
instances per data
source
External Data
Source(s)
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
22
Plant Connectivity:
Example of System Landscape (PCo/MII/ERP)
Corporate
Data Source
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Internal
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Plant Connectivity:
Example of System Landscape (PCo/MII/ERP)
Data Source
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
24
Plant Information Catalogue – Map a Facility Hierarchy Catalogue (Maintenance)
to Process Variables (Tags)
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Internal
25
SAP MII Workbench – Business Logic Services
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Internal
26
Real-Time Dashboarding & Analytics
»
A simplified browser(HTML5) based design tool
for dashboard creation by consuming different objects via
drag & drop.
»
Provides WYSIWYG based design
»
»
Form based reporting dashboard using UI elements.
Source code generation for the designed dashboard
and possibility to extend through custom coding using script
assistance
»
Integrating tag value changes directly to browser using
web socket interface or through catalogue query template
»
Comprehensive tool usable for a business user and IT
developer
»
Reduce the time required for dashboard creation
»
Dashboard accessibility from mobile devices
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Process / Asset Visibility and Performance (Virtualization)
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Internal
28
Process / Asset Visibility and Performance (Virtualization) Environment: UI
Enhancements
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Internal
29
SAP Overall Equipment Effectiveness (OEE)
Definition | Overall Equipment Effectiveness quantifies how well
a manufacturing unit performs relative to its designed capacity,
during the periods when it is scheduled to run.
Motivation
» Combines plant performance with business context
» Combines quantitative performance measures with goals
» Facilitates corrective action at the plant level and across plants
» Enables improvements across the enterprise including supply
chain, sustainability and financial
Value
SAP
ERP
SAP HANA
» Real-time visibility to plant performance and ability to
Top
Floor
compare performance across assets and plants leads directly
to reduced manufacturing costs.
Shop
Floor
Improved Return on Assets
Improved Costs of Goods Sold
Improved Resource Utilization
Plant A
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Plant B
Plant C
Internal
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SAP MPM - Configurable dashboard configurations
Role based and Production Line Specific
»
Dashboard panels are configurable Different
panel contains different information
»
Information in each Panel is configurable
through Activity Assignment
»
Every dashboard is role and Production line
specific Line Manager and Operator can have different
type of dashboard
»
Dashboard can be configured once and copied
or exported
»
Operator can work on the Worker UI to have all his IT
related work from the same console Productivity will
increase
»
The buttons at the bottom of the dashboard
are also configurable Any custom developed UI can
also be accessed from the dashboard
»
The whole of the dashboard design uses responsive
libraries which helps fitting into different sized
monitors and devices
»
Configurable Header area customer specific logos
and icons for the buttons below ( this feature under
development and not yet released)
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SAP MPM and ECC Integration delivered as standard content
SAP
Enterprise Resource Planning

Plant Hierarchy

Production Order

Process Order

Work Center

Material

Shift Definition

Data Collection Element

Floc and Equipment Mapping

Plant Reason code

Custom
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Plant Hierarchy
Production Planning
Reason Code
Material Management
SAP

Production Yield Confirmation

Production Scrap Confirmation

Production Rework Confirmation

Component Goods Movement

Custom
MPM Execution
Manage Orders
Manage Downtime
Performance Analysis
Raw Material Consumption
Data Collection
Internal
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SAP MPM – Scenario Coverage
Create/Release
Orders
Confirm Order
Line
MII OEE
MII or
HANA
ERP
Standard and custom possibilities – Manual / Semi-automatic / Automatic
Analyze, Identify and Improve
Pool Order
Check Staging
Schedule downtime
Idle
Report Events
Start up
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Report
Consumption
Report Production
Start Order
Assign Reasons
Ramp up
Maintenance
Notifications
Processing
Ramp down
Collect Data
Review Shift
Shut down
Review/Confirm
Order
Shift Handover
Idle
Internal
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Quality Engine - Enabling Quality Active Monitoring
ERP
SCM
PLM
PLAN
MAKE
DELIVER
INTEGRATION
Manufacturing Integration & Intelligence
Data can come from any number of source and
combined on the fly, including from the user directly.
Business Logic Services
Composition
Environment
Visualization
Quality Engine
KPIs / Metrics / Alerts
Data Services
Plant Connectivity
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
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Limit Chart – Ability to show quality data without calculation overhead
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SPC Chart – Ability to define custom labels for different Alarms
SPC Chart Limit Texts
Purpose: Provide the ability to label alarming points
Benefit: Highlight out of range points and reason why for the operator
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
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Statistical Control (SPC / SQC) and Pareto Analysis
© 2016 SAP SE or an SAP affiliate company. All rights reserved.
Internal
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Manufacturing Integration and Intelligence
ERP
SCM
PLM
PLAN
MAKE
DELIVER
Alert Framework
INTEGRATION
Define Alert
Alert Services
 Define Alert in MII Workbench
 Short text/ long text / Severity
 Follow up actions / Container
Properties
 Delivery transaction
 Role Mapping
 Modelist
 View Alerts and detail
 Change status of Alert
 Delete the Alert
 Forward the Alert
Manufacturing Integration & Intelligence
Business Logic Services
Composition
Environment
Visualization
Quality Engine
KPIs / Metrics / Alerts
Data Services
Plant Connectivity
ALERT FRAMEWORK
Alert Clean up
 Create / Edit / Delete rule
 Enable / Disable rule
 Run Clean up rule
Alert Watch List
 Severity
 Status
 Follow up actions
 Container Info
 Forward Alert
 Delete Alert
© 2016 SAP SE or an SAP affiliate company. All rights reserved.

Out-of-box

Define Alert

Configure Alert

Consume Alert

Alert Services

Alert Watch List

Alert Maintenance
Raise Alert
 Raise Alert Action Block
 Severity
 Follow up actions / Container Properties
 Raise Always
Internal
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SAP Manufacturing Integration and Intelligence
Operational Visibility – SSCE – Alert Integration Enhancement
Feature
»
Enhanced support for Alerts in SSCE
dashboard
»
Ability to change the status of the
alert, forward the alert, add
comments etc.
Benefit
»
Out of box integration to show alerts
on the dashboard.
»
No coding required for brining this
enhanced Alert capability.
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Alert Framework
»
Alerts and notifications are commonly used
objects in manufacturing operations
»
Alerts are typically needed to inform the user
about problems/errors, or exceptions that
occur during production
»
In prior SAP MII versions, there is no out-of-the
box solution where user can define, configure
and consume alerts. They had to be
developed using existing MII content
mechanisms (i.e., BLS transactions)
»
SAP MII 14.0 delivers an “Alert Framework” as
an out-of-box feature and new content object
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SAP MII on HANA DataBase
»
Run SAP MII on NW 7.40 stack with HANA as underlying database
»
High performing In-Memory Analytics for large amount of Data
»
Enables near real time analysis of shop floor data to identify
preventive actions, including self-service composition
»
Enhanced performance for MDO, KPI, Plant information Catalogue,
(“Big Data”)
OEE scenarios
»
Simplifies the overall stack for customers by reducing the
maintenance cost of non-HANA DB
»
New insights into the shop floor based on trends/ prediction with HANA
capabilities
»
Ability to manage large volumes and multiple types of data provides ability
to develop, train and utilize predictive techniques (e.g.,
regression and heuristic) for forward looking analysis
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SAP Manufacturing Integration and Intelligence 15.1
Continuous improvements – ODATA Action
Features
»
ODATA Action block to call
REST API along with support
for NW Gateway services
Benefits
»
Enhance the integration
capability of SAP MII to call
ODATA services.
»
Simplifies the integration with
ECC gateway services.
»
Enables delivery of Fiori based
manufacturing applications
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Plant based reporting using SAP Lumira
Lumira plug-in for OEE reporting with local MII data
Features:
»
SAP pre-delivered plug-in for
Lumira to enable MII based
reporting
»
SAP pre-delivered data
extraction from MII for Lumira
consumption
»
-
Steps:
-
Configure the path to metadata
Download Lumira Plugin
Install the Plug-in on Lumira 1.25
or higher
Start Analyzing Data in Lumira
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Thank you
Contact information:
Carlos Portillo
EMEA Center of Excellence
LoB Manufacturing & Operational Excellence
carlos.Portillo@sap.com
+31 615 3489 07
© 2016 SAP SE or an SAP affiliate company. All rights reserved.