Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
7519 Prairie Oak Dr.
Houston TX, 77086
281-893-4774 office
281-893-1027 fax
www.psimax2000.com
Mud Agitator
Operation, Maintenance, & Technical Manual
(MAX2000 Drop Bearing, Low Profile, and Vertical)
Document File: AM-001
Revision
Number
DRAFT
1
2
3
4
5
Date of
Revision
10/3/13
10/25/13
11/22/13
05/20/14
7/24/14
10/2/14
Description of Revision
Draft
Approved copy
Added detailed parts list
Added CTX and Impeller installation
Added Warranty information
Added Bushing and Rigid Coupling Installation
Company Propriety and Confidential
Revision Author
Daniel Vasquez
Daniel Vasquez
Daniel Vasquez
D. Vasquez
D. Vasquez
D. Vasquez
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
Table of Contents
1.0
SAFETY
2.0
WARRANTY
3.0
INSTALLATION PROCEDURE
4.0
STARTUP PROCEDURE
5.0
ROUTINE MAINTENANCE
5.1
6.0
6.1
6.2
7.0
7.1
7.2
7.3
8.0
TROUBLE SHOOTING GUIDE
SHUTDOWN AND STORAGE
SHORT TERM SHUTDOWN
LONG TERM SHUTDOWN
TECHNICAL MANUAL CONTENTS
GENERAL DESCRIPTION
MAJOR COMPONENTS
GENERAL ARRANGEMENT DRAWING
PARTS LIST
RIGHT ANGLE - DROP BEARING GEARBOX
RIGHT ANGLE - LOW PROFILE GEARBOX
9.0
INSPECTION AND TESTS
10.0 CERTIFICATION(S)
11.0 ADDITIONAL DRAWINGS, DIAGRAMS, ETC.
12.0 CONTACT INFORMATION
AM-001
Company Propriety and Confidential
Process Solutions International
1.0
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Safety
General safety rules and warnings
This manual contains important information concerning installation, operation, and proper
maintenance of your PSI Mud Agitator. To prevent injury to personnel or equipment
damage, this manual should be read by those responsible for the installation and
operation of the PSI Mud Agitator. In addition, the safety precautions below should be
followed at all times.
1. Follow your companies LOCK-OUT/TAG-OUT Procedures before performing any
maintenance.
2. Inspect equipment for damages, loose fittings, safety guards (if applicable), and
proper installation.
3. Wear proper PPE based on your companies Personal Protective Equipment and
Safety procedures.
4. When lifting equipment, ensure proper lift points are used. Use properly rated slings
that are capable of handling the equipment.
5. Do not use the equipment for anything but its intended use.
***NO ATTEMPT SHOULD BE MADE TO STOP A ROPE OR HOSE OR ANY
OTHER OBJECT ONCE IT HAS BEEN WRAPPED AROUND A MOVING SHAFT
AND/OR IMPELLER!!!
The gearbox on the Agitator has a pre-selected gear ratio to maximize the
suspension of solids in solution. This gear ratio provides an increase in torque that is
transmitted to the impeller. Any object that might fall into or be placed in the mud
tank runs the risk of being caught by and wrapped up by the agitator shaft or impeller
as they spin.
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
2.0 Warranty
Warranty Terms and Conditions
®
®
®
The MAX2000 , MAKDADDY , and Vak name are registered trade names of Kelbro, Inc dba
Process Solutions International (PSI). Their use is reserved by Kelbro, Inc. dba Process Solutions
International (PSI) and applicable laws. It shall not be used without permission and written
authorization from Kelbro, Inc. dba Process Solutions International (PSI).
Terms of Sale
Any terms and conditions contained in any purchase order or other form of communication from PSI’s
customers, which are additional to or different from these terms and conditions, shall be deemed
rejected by PSI unless expressly accepted in writing by PSI. In general, no modification, amendment,
waiver or other change of any of these terms and conditions or attachments hereto, or of any of PSI’s
right or remedies thereunder, shall be binding on PSI unless expressly accepted in writing by PSI’s
authorized officers. No course of dealing, usage of trade or course of performance shall be relevant
to explain or supplement any of these terms and conditions. If any document issued by any party
hereto is sent by facsimile or another form of electronic document transmission, the parties hereto
agree that (a) the copy of any such document printed on the facsimile machine or printer of the
recipient thereof is a counterpart original copy thereof and is an “writing”, (b) an electronically stored
and reproduced copy of any such document shall be deemed to be legally sufficient evidence of the
terms of such document for all purposes.
Delivery; Risk of Loss
All sales are F.O.B. PSI’s plant or other point of shipment designated by PSI. Shipping dates are
estimates only which are not guaranteed and are based upon prompt receipt from Buyer of all
necessary shipping and other information. PSI reserves the right to make delivery in installments, all
installments to be separately invoice and paid for by Buyer when due per invoice, without regard to
subsequent deliveries. Delivery of equipment to a commercial carrier at PSI’s plant or other loading
pint shall constitute delivery to Buyer, and any risk of loss and further cost and responsibility thereafter
for claims, delivery, loss or damage, including, if applicable, placement and storage, shall be borne by
Buyer.
When equipment is delivered by PSI’s truck, unloading at Buyer’s dock shall constitute delivery to
Buyer. Claims for shortages or other errors in delivery must be made in writing to PSI within ten (10)
days after receipt of shipment and failure to give such notice shall constitute unqualified acceptance
and a waiver of all such claims by Buyer. Claims for loss or damage to equipment in transit by
common carrier must be made to the carrier and not to PSI. Freight and handling charges by PSI
may not reflect actual freight charges prepaid to the carrier by PSI due to incentive discounts earned
by PSI based upon PSI’s aggregate volume of freight tendered to a carrier or when a carrier must be
used which charges a rate which is different than the rate upon which PSI’s freight and handling
charges were based. When shipments are delivered in PSI’s private trucks, Buyer will be charged an
amount approximating the prevailing common carrier rate.
Excusable Delays; Force Majeure
PSI shall not be liable for any ordinary, incidental, or consequential loss or damage as a result of PSI’s
delay in or failure of delivery or installation due to (i) any cause beyond PSI’s reasonable control, (ii)
an act of God, act of the Buyer, embargo or other government act, authority, regulation or request,
fire, theft, accident, strike, slowdown, or other labor disturbance, war, riot, delay in transportation, or
(iii) inability to obtain necessary labor, material, components, or facilities.
Should any of the aforementioned events of force majeure occur, PSI, at its option, may cancel
Buyer’s order with respect to any undelivered equipment or extend the delivery date for a period equal
to the time lost because of delay. Notice of such election shall be given promptly to Buyer. In the
event PSI elects to so cancel the order, PSI shall be released of and from all liability for failure to
deliver the equipment, including, but not limited to, any and all claims on behalf of Buyer for lost
profits, or any other claim of any nature which Buyer might have.
If shipping or progress of the work is delayed or interrupted by Buyer, directly or indirectly, Buyer shall
pay PSI for all additional charges resulting therefrom.
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Storage
If the equipment is not shipped within fourteen (14) days after notification has been made to Buyer
that it is ready for shipping, for any reason beyond PSI’s control, including Buyer’s failure to give
shipping instructions, PSI may store the equipment at Buyer’s risk and expense in a warehouse or on
PSI’s premises, and Buyer shall pay all handling, transportation and storage costs at the prevailing
commercial rates promptly following PSI’s submission of invoices for such costs.
Warranty Period
PSI warrants the products manufactured under the Kelbro register trade name mentioned above to be
free from defects in materials and workmanship and to conform to PSI written specifications for a
period of 12 months from the date of manufacture.
Warranty Remedies
If, prior to expiration of the foregoing applicable warranty period, any of such products shall be proved
to PSI’s satisfaction to be defective or nonconforming, PSI will repair or replace such defective
equipment or components thereof, F.O.B. PSI’s plant or other destination designated by PSI, or will
refund or provide Buyer with a credit in the amount of the purchase price paid therefore by Buyer, at
PSI’s sole option. Buyer’s exclusive remedy and PSI’s sole obligation under this warranty shall be
limited to such repair or replacement, F.O.B. PSI’s plant or other destination designated by PSI, or
refund or credit by PSI, and shall be conditioned upon PSI’s receiving written notice of any defect
within a reasonable period of time (but in no event more than thirty (30) days) after it was discovered
or by reasonable care should have been discovered. In no event shall PSI’s liability for such defective
or nonconforming products exceed the purchase price paid by Buyer therefore.
Exclusions
This warranty does not (i) cover shipping expenses to and from PSI factory or other destination
designated by PSI for repair or replacement of defective equipment or any tax, duty, custom,
inspection or testing fee, or any other charge of any nature related thereto, nor does it cover the cost
of disassembling or removing defective equipment or reassembling, reinstalling, or testing repaired or
replaced equipment or finishing the reinstallation thereof, (ii) apply and shall be void with respect to
equipment operated in excess of rated capacity or otherwise not in accordance with installation,
maintenance, or operating instructions or requirements, to equipment repaired or altered by others
than PSI or PSI’s authorized service agencies, or to equipment which was subjected to abuse,
negligence, misuse, misapplication accident, damages by circumstances beyond PSI’s control, to
improper installation (if by others than PSI), operation, maintenance or storage, or to other than
normal use or service, and (iii) apply to equipment or components not manufactured by or for PSI.
With respect to equipment or components not manufactured by PSI, PSI’s warranty obligations shall
in all respects conform and be limited to the warranty actually extended to PSI by its suppliers, but in
no event shall PSI’s obligation be greater than those provided under PSI’s warranty set forth in this
section.
The fore going warranties are in lieu of all other express and implied warranties (except title0,
including, without limitation, the implied warranties of merchantability and fitness for a particular
purpose. No employee, representative, or agent of PSI other than an officer of PSI is authorized to
alter or modify any provision of this section or to make any guarantee, warranty, or representation,
express or implied, orally or in writing, which is contrary to the foregoing.
Any description of the equipment, whether in writing or made orally by PSI or PSI’s agents,
specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar material
used in connection with Buyer’s order are for the sole purpose of identifying the equipment and shall
not be construed as an express warranty. Any suggestions by PSI or PSI’s agents regarding use,
application or suitability of the equipment shall not be construed as an express warranty unless
confirmed to be such in writing by PSI’s authorized officer.
Consequential Damage Disclaimer
PSI’s liability with respect to equipment proved to its satisfaction to be defective within the warranty
period shall be limited to repair, replacement or refund as provided hereof, and in no event shall PSI’s
liability exceed the purchase price of the equipment involved. Kelbro shall not be subject to any other
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
obligations or liabilities, whether arising out of breach of contract, warranty, tort (including negligence)
or other theories of law, with respect to equipment sold or services rendered by PSI, or any
undertakings, act or omissions relating thereto. Without limiting the generality of the foregoing, PSI
specifically disclaims any liability for property or personal injury damages, penalties, special or punitive
damages, damages for lost profits or revenues, loss of use of equipment or any associated
equipment, cost of capital, cost of substitute products, facilities or services, downtime, shutdown, or
slowdown costs, or for any other types of economic loss, and for claims of Buyer’s customer for any
such damages.
PSI shall not be liable for and disclaims all consequential, incidental and contingent damages
whatsoever. Even if the repair or replacement remedy shall be deemed to have failed of its essential
purpose under section 2-719 of the uniform commercial code, PSI shall have no liability to Buyer for
consequential damages, such as lost profits, lost revenue, damage to other equipment or liability or
injury to a third party.
Indemnification by Buyer
Buyer shall indemnify, hold harmless, and defend PSI and PSI’s employees and agents from and
against any and all damages, liability, claims, losses and expenses (including reasonable attorneys’
fees, court costs, and out-of-pocket expenses) arising out of or resulting in any way from claims by
customers of Buyer or third parties against PSI alleging a breach of contract or warranty by PSI to the
extent that such damages, liability claims, losses and expenses which may be payable by PSI to
Buyer pursuant to the and as limited by PSI’s warranty and damage obligations as contained hereof
so as to effectively limit Kelbro’s obligations to customers of Buyer or third parties to those set forth.
Return of Equipment
No equipment or part shall be returned to Kelbro without written authorization and shipping
instructions first having been obtained from PSI under the company’s Return Policy.
Return Policy:
 Client/Customer requests an RMA from Sales Department
 Sales shall issue an RMA with an assigned number along with the Product Warranty
information and a quote for replacement cost.
 Client/Customer issues a Purchase Order to PSI (pending evaluation), with the RMA properly
filled in.
 Product is returned back to PSI at Client/Customers expense with all RMA documents for
reference. If the product is warrantied, then the freight cost will be credited back.
 An evaluation will be conducted to determine warranty status.
 If product is not returned within 30 days of issued RMA, then an invoice will be issued
regardless of warranty status.
 A copy of the evaluation is available upon request.
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
3.0
Installation Procedure
Your companies LOCK-OUT/TAG-OUT Procedures should be followed before performing
any maintenance.
Dimensional Data
The weight data for all models of the Agitator is given in below. Again, the customer must
specify the “Tank Depth” in order to properly size the agitator shaft. Note that certified
drawings, if requested or required, provided with the equipment will take precedence over
any information in this manual. “Tank Depth” is obtained by measuring from the top of the
structure (beams, channels, etc.) on which the agitator base will be supported to the
bottom of the tank. Shaft length is typically sized to allow 3 inches of clearance from the
bottom of the tank to the bottom of the agitator shaft.
AGITATOR WEIGHT
Model No.
DROP BEARING
M2A-03 (Right Angle)
M2A-03 (Vertical)
M2A-05 (Right Angle)
M2A-05 (Vertical)
M2A-07 (Right Angle)
M2A-07 (Vertical)
M2A-10 (Right Angle)
M2A-10 (Vertical)
M2A-15 (Right Angle)
M2A-15 (Vertical)
M2A-20 (Right Angle)
M2A-20 (Vertical)
M2A-25 (Right Angle)
M2A-25 (Vertical)
M2A-30 (Right Angle)
M2A-30 (Vertical)
LOW PROFILE
LPM2A-03 (Right Angle)
LPM2A-03 (Vertical)
LPM2A-05 (Right Angle)
LPM2A-05 (Vertical)
LPM2A-07 (Right Angle)
LPM2A-07 (Vertical)
LPM2A-10 (Right Angle)
LPM2A-10 (Vertical)
LPM2A-15 (Right Angle)
LPM2A-15 (Vertical)
LPM2A-20 (Right Angle)
LPM2A-20 (Vertical)
LPM2A-25 (Right Angle)
LPM2A-25 (Vertical)
LPM2A-30 (Right Angle)
LPM2A-30 (Vertical)
AM-001
Weight Less
Shaft & Impeller
428 lb [195 kg]
488 lb [222 kg]
428 lb [195 kg]
488 lb [222 kg]
498 lb [226 kg]
558 lb [254 kg]
639 lb [290 kg]
570 lb [259 kg]
836 lb [380 kg]
907 lb [412 kg]
957 lb [435 kg]
912 lb [415 kg]
1027 lb [467 kg]
1004 lb [456 kg]
1073 lb [488 kg]
1086 lb [494 kg]
381 lb [173 kg]
332 lb [151 kg]
381 lb [173 kg]
332 lb [151 kg]
381 lb [173 kg]
373 lb [170 kg]
681 lb [310 kg]
385 lb [175 kg]
735 lb [334 kg]
635 lb [289 kg]
825 lb [375 kg]
645 lb [293 kg]
970 lb [441 kg]
784 lb [356 kg]
1090 lb [495 kg]
866 lb [394 kg]
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Lifting the Agitator
Lift the agitator only at the lift points provided. Use properly rated slings capable of
handling the weight of the equipment. In most cases, the impeller shaft will be installed
after the agitator base has been lifted into the tank but before the base has been securely
mounted. If the agitator is lifted with the impeller shaft installed, make sure that the shaft
coupling has been completely tightened and that the shaft is securely attached before
lifting. It is always good practice to remove the impeller shaft before removing an existing
agitator.
Before Installing the Agitator
Before installing the agitator, care should be taken to ensure that the structure on which
the agitator will be mounted is capable of withstanding both the static load and the
dynamic loads that will be transferred to the tank structure.
Installing the Agitator
Typically, neither the shaft nor the impeller will be installed before lifting the unit into place.
Some conditions, like limited head room above the tank, may require that the shaft be
installed after the unit has been lifted in place. Anti-seize compound should be applied to
all threaded fasteners.
Lift the unit where indicated and place in position on the mud tank using blocks to provide
at least 18 inches of clearance between the bottom of the shaft and tank bottom.
Before removing the blocks and fastening the base to the tank structure, the impeller
must be installed.
KEEP IN MIND THAT PROPER ALIGNMENT IS NECESSARY BEFORE BOLTING THE
AGITATOR DOWN. MOTORS AND GEARBOXES MUST NOT BE FORCED INTO
ALIGNMENT USING THE BOLTS. USE SHIMS IF THERE IS A GAP, NOT DOING DO
MAY CAUSE THE EQUIPMENT TO BIND AND LEAK OIL LEAKS OR MAY CAUSE
OTHER MECHANICAL ISSUES
Using the QD bushing and the key that are attached to the impeller, install the key and the
QD bushing first.
Locate the key so that when the impeller is installed, the distance from the bottom of the
canted blades to the tank bottom is roughly ¾ of the impeller diameter.
Example, if the impeller diameter is 36”, then the distance from the bottom of the tank
should be 27” when installation is complete.
Do not install impeller upside down; the product flow or direction should be downward or
toward the bottom of the tank.
Once the impeller has been installed, the blocks can be removed and the agitator should
be secured to the mud tank using the mounting bolt hole pattern shown on the
dimensional drawing for the unit.
Alternately, the agitator base can be welded directly to the mud tank. Check impeller
height and adjust if necessary.
BE SURE TO INSTALL THE BREATHER/VENT PLUG THAT HAS BEEN PROVIDED
WITH THE EQUIPMENT. FAILURE TO DO WILL CAUSE THE GEARBOX TO BUILD
UP INTERNAL PRESSURE OVER TIME AND POSSIBLY RESULT IN A LEAK FROM
THE SEAL.
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
CTX Coupling Installation
Check to insure that all components are available: Two half sections; one threaded & one
counter bored with through drill holes, two lock rings, one key, and eight socket head cap
screws.
Check that the output shaft and the impeller shaft are the same diameter.
Check the diameter of the coupling to ensure it matches the shafts.
Coat the threads of the socket head cap screws with a lubricant for prevention of
corrosion and easier removal of the fasteners later as needed.
Install one lock ring on the impeller shaft and one lock ring on the output shaft of the gear
box. [Rings must be oriented so that profile matches machined section on coupling.]
Align the gap of the lock rings with the keyway in the shafts so a key can be inserted in
both shafts.
Align the keyways in the shafts so a key can be placed in the keyway.
The gap between the gear box output shaft and the impeller shaft should be less than
1/8”.
Place the key in the aligned keyway. Place half of the key in each shaft.
Place the coupling section with the keyway over the key in the shafts. The section should
50/50 between the two shafts.
Place the other section on the shafts and align the holes.
Install the socket head cap screws in the assembly.
Starting with the end socket head cap screws, tighten up the screws to a
snug fit.
Starting with the end socket head cap screws and working to the middle,
tighten up the screws bringing the torque on the screws to 77 pound-feet
[ 924 pound-inches].
AM-001
Company Propriety and Confidential
Process Solutions International
AM-001
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Company Propriety and Confidential
Process Solutions International
AM-001
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
THREADED
CTX COUPLING
HALF
SOC HEAD
CAP SCREW
BORED
CTX COUPLING
HALF
THREADED
CTX COUPLING
HALF
SECTION “B”-“B”
SHAFT GEAROX
KEYWAY
LOCK RING
.13
GAP
KEY
LOCK RING
KEYWAY
SECTYION “A”-“A”
AM-001
IMPELLER SHAFT
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Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Impeller Installation
IMPELLER INSTALLATION APPLIES TO BOTH THE
CANTED AND HYDROFOIL DESIGN IMPELLERS
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Hydrofoil Installation (if applicable)
AM-001
Company Propriety and Confidential
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AM-001
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Company Propriety and Confidential
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AM-001
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Bushing and Rigid Coupling (if applicable) Installation
TO INSTALL BUSHING:
1. Clean shaft, bore and outside of bushing, and hub bore of all oil, paint and dirt. File away any burrs.
2. Insert bushing in hub. Match the hole pattern, not threaded holes (each hole will be threaded on
one side only).
3.”LIGHTLY” oil setscrews and thread into those half-threaded holes indicated by ⊚on above
diagram.
4. Alternately torque setscrews to recommended torque setting in Table 2.
5. To increase gripping force hammer face of bushing using drift or sleeve. (Do Not Hit Bushing
Directly With Hammer) Re-torque Screws After Hammering.
6. Recheck screw torque after initial run-in, and periodically thereafter. Repeat steps 4 & 5 if loose.
DO NOT USE WORN HEX KEY WRENCHES.
INSTALLATION ON SHAFT:
1. Read “To Install Bushing,” steps 1 thru 3. Mount the female flange on the shaft end having the least
length available. This leaves the longest shaft end for the male flange which requires more room to
tighten the bushing.
2. Locate large end of bushing in female flange flush with end of shaft. Tighten bushing per steps 4
thru 6 under “To Install Bushing.”
3. Mount male flange on the other shaft. Locate the small end of the bushing flush with the end of the
shaft. Tighten bushing per steps 4 thru 6 under “To Install Bushing.”
4. Locate and align shafts to bring coupling halves together. Pilot diameters and flange surfaces
should mate fully against each other before bolting the flanges together.
5. A gap between the mating surfaces anywhere around the flanges indicates angular misalignment.
Difficulty in mating the pilot diameter indicates parallel misalignment. Shafts should be aligned with a
dial indicator to eliminate misalignment.
6. Insert and tighten screws “A” to the recommended torque given in Table 1. The screws are supplied
with the male flange assembly. It is necessary that the shafts be free to move endwise when
tightening screws. Using the screw to pull the flange together or into alignment without end float may
pre-load the system and cause bearing problems or damage to the coupling.
TO REMOVE BUSHING:
1. Remove all setscrews.
2. Insert setscrews in holes indicated by • on Figure 2. Loosen bushing by alternately tightening
setscrews.
3. To reinstall, complete all six (6) installation steps.
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
Stabilizer Installation (if applicable)
STEP 1: INSERT SHAFT IN THE
BOTTOM STABLIZER AS SEEN
BELOW
WELD TO THE TANK BOTTOM
STEP 2: CENTER BOTTOM STABILZER TO
AGITATOR SHAFT AND WELD IN PLACE.
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Electrical Installation
TURN OFF. LOCK OUT AND TAG OUT the electrical power supply to the agitator before working on
the agitator or opening the motor starter or junction box on the side of the motor. A qualified electrician
should make electrical connections inside the junction box on the side of the motor. Care should be
taken to make sure that voltage and frequency of the power supply match the motor nameplate
voltage and frequency.
Checking Motor Rotation
BEFORE STARTING OR EVEN “BUMPING’” THE MOTOR, CHECK THE SIGHT GLASS TO
MAKE SURE THAT GEARBOX IS PROPERLY LUBRICATED AND CHECK TO SEE IF THE
“BREATHER” VENT PLUG IS PROPERLY INSTALLED.
The electrical installation is not complete until the motor rotation has been checked. Reversing any
two legs on a three-phase power will reverse direction of rotation if necessary.
Checking and Filling Oil
All Agitators are shipped from the factory filled with the proper type and quantity of gear oil.
Nonetheless, gear units must be checked for oil level before startup. Oil level should be checked
using the sight glass on the side of the gearbox housing. If the equipment requires additional oil, use
o
o
ISO 220 Gear Oil to refill at an Ambient Temperature of 4 C-40 C. Outside of this temperature range,
contact the factory. When mounted level, the oil level should hit the mid-point to 3/4 on the sight glass.
In addition to oil level, check the drop bearing for grease. A grease gun can be used to pump grease
into the zerk and through the grease tube down to the lower bearing. Mobil CM-P is recommended.
However, if not available, a moly-fortified grease should be used. Other recommended grease
characteristics include: washout resistant, broad temperature range, ISO 320, NLGI Grade II, Lithium
based.
Low Profiles are lubricated at the factory.
AM-001
Company Propriety and Confidential
Process Solutions International
AM-001
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Company Propriety and Confidential
Process Solutions International
4.0
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Startup Procedure
Before proceeding, check all fasteners to make sure that they are tight and that all parts are
secure prior to continuing.
Once installation is complete and proper lubrication levels have been confirmed, pressing the
start button on the motor starter will start the unit.
Note that motor starters are NOT supplied with agitators unless they have been ordered
separately.
As is good practice with all rotating equipment, check for unusual noise or vibration upon start
up.
As with centrifugal pumps, agitators will consume more horsepower as mud weight increases.
There is no adjustment of the agitator that is required to compensate for changes in drilling
conditions. During drilling operations, mud agitators are kept running at all times.
***Aeration of the Suction Tank- Adjusting the height of the impellers in the suction tank is
very important to prevent the agitators from introducing air that can cause mud pump problems.
If air entrainment starts causing problems with the mud pump, while drilling with acceptable mud
volume, impeller height should be lowered at the next opportunity, to minimize aeration.
Temporarily increasing mud volume, to prevent aeration, can usually solve the problem.
5.0
Routine Maintenance
Use proper lock-out/tag-out precautions when performing maintenance.
Once the unit is placed into full operation, a Preventative Maintenance Program should begin.
This program should include regular inspection set up on a periodic basis.
The Preventive Maintenance Program should include a general inspection of:






The primary maintenance item for the Agitator is a weekly check of lubrication levels.
This includes the oil level coating the gearing and the grease in the lower bearing. The oil
level can be easily checked through the sight glass on the side of the gearing section.
The design of the grease pocket allows for the “old” grease to be expunged out of the
lower seal.
You have the ability to add as much grease as you wish, however, the more you add to
the lower bearing, an equal amount of grease that is pushed out.
It is recommended, in a normal operating range of mud levels, (i.e. below the output shaft
of the agitator) during your weekly maintenance check of the agitator, you take the
opportunity to put 3 pumps of a grease gun into the zerk on the side of the housing.
At no time, should anyone other than a FACTORY TRAINED individual attempt any repair
on the gearing section.
The gears sets are so exactly positioned that without the proper tools and presses, it is
discouraged to attempt any field repair. If any field attempt is made to repair the gearing
section of the MAX2000® Gearbox, any warranty either implied or express is voided,
IMMEDIATELY. Please advise any and all personnel to observe this important statement.
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
5.1 Trouble Shooting Guide
Problem
Motor will not start
Cause
Action - Solution
-Power problem
-Check electrical supply
-Defective motor
-Replace motor
-Wrong or bad heaters/coil
-Check heaters/starters
Motor quits running
-Starter tripping out
-Reset starter
-Burned out heater
-Replace heater
-Motor burned out
-Replace motor
Tripped Starter
-Bad heaters
-Replace heater
-Over amp draw
-Check amp draw
-Agitator undersized
-Replace agitator
Whining noise
-Check the motor bearings
-Replace the motor
Random noise (gear box)
-Contamination in oil
-Drain and replace oil
Rhythmic noise (Gear box)
-Possible bur on the gear set
-See next line...
A bur on a gear set has a tendency to correct itself over time. In the event that the noise is overly
obtrusive, remove gearbox and return to factory for evaluation.
Vibration
-Assembly loose
-Tighten all bolts
-Broken Weld (tank base)
-Re-weld base to tank
6.0
Shutdown and Storage
6.1 Short Term Shutdown
Units may be deactivated and left on line for up to four months without special precautions.
1. LOCKOUT/TAGOUT ALL POWER.
2. Inspect all components for damage or wear.
6.2 Long Term Shutdown
1. Inspect all components for damage or wear.
2. Remove the breather/vent plug and place a set screw in its place. This keeps
condensation out of the gearbox.
3. If the agitator has been in operation for longer than 6 months, then drain the oil from the
gearbox and replace with fresh oil.
4. If possible keep the equipment covered to help protect against weathering.
5. Spray down any non-painted metal, such as shafts and couplings with a rust protectant.
AM-001
Company Propriety and Confidential
Process Solutions International
7.0
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Technical Manual Contents
7.1 General Description
Agitators or “mud mixers” serve an important role in the surface treatment of drilling fluids.
Using an impeller that promotes both axial and radial flow will lower mud costs and improve
mud properties. Unlike centrifugal pumps or sub-guns, impeller mixers are relatively low shear
and low energy devices making them easy to maintain and inexpensive to operate. Using low
shear mixers to suspend and mix mud additives minimizes particle size degradation and
polymer shear.
Properly sized agitators serve three purposes:
1. Mixers ensure that mud additives are homogeneously mixed. This prevents spot over
treatment of chemicals, dilution water or weighting agents.
2. Agitators keep the active mud system moving when the mud pumps are disengaged and
will prevent the pits from “gelling”.
3. When drilling with weighted mud, properly selected agitators will keep the weighting agents
in suspension and minimize any tendencies for solids to settle in corners or dead spots.
When deciding which Impeller and Gearbox to use, the following diagram can be used.
Impeller Diameter
Pumping Rate
Pumping Rate
HP 20
Required
in Inches
@ 60 Hz
@50 Hertz
(20 ppg mud)
Gearbox
20
900
750
1.20
3 Hp
24
2000
1300
1.44
3 Hp
28
2400
1900
1.68
3 Hp
30
3000
2700
2.16
5 Hp
32
4400
3800
2.40
5 Hp
36
5850
5480
4.80
7.5 Hp
40
7200
6000
7.19
10 Hp
42
8100
7000
9.59
15 Hp
44
9900
8100
1055
20 Hp
48
12500
10200
17.99
25 Hp
Pumping Rate and Gearbox Selection
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
7.2 Major Components
EXPLOSION PROOF MOTOR
RIGHT ANGLE
HELICAL GEARBOX
EXPLOSION PROOF MOTOR
INLINE-HELICAL
GEARBOX
DROP BEARING
DROP BEARING
CTX SHAFT TO SHAFT COUPLING
CTX SHAFT TO SHAFT
COUPLING
FOUR BLADED CANTED
IMPELLER
FOUR BLADED CANTED IMPELLER
GEARBOX
A rugged cast iron gearbox houses either a double or triple reduction helical bevel gearing set that is
so precisely ground that there is a minimal amount of back lash in the gear sets. Vertical units are
double reduction inline helical and Right angle units are triple reduction helical-bevel. This feature
eliminates a “slamming” effect of the gears at start up, promoting longer life. Each gear set is 98%
o
efficient. The internal gears are lubricated with oil. For ambient temperatures below –23 F or above
o
140 F a synthetic lubricant should be substituted. A unique feature of the MAX2000® Agitator is the
greased lower bearing. This lower bearing can be maintained, greased, from the topside of the tank,
eliminating the need for in-tank inspections of the lower bearing. This design feature provides a barrier
layer of grease that can be expunged out the lower seal; which allows the lower bearing to be in
contact with good, uncontaminated lubricant at all times. The lower seals are arranged to
accommodate the grease pocket and makes for a four-tier layer of protection for the gearing. All four
of these levels must be breeched prior to the gearbox losing its oil:
1. Lower seal-drop bearing
2. Grease pocket
3. Upper seal-drop bearing
4. Lower seal in gearbox
An external oil sight glass has been provided so that the oil level can be checked at a single glance.
Vent plugs are supplied, installed in the gearbox housing, to maintain a homeostatic internal pressure,
preventing a pressure build up that could blow out an oil seal.
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
MOTORS
Explosion proof motors are designed to withstand pressure washing and exposure to corrosive fluids
without bearing contamination. Motors are available with either a foot mount design or a NEMA C-face
input. The foot mount or “T” frame motors are mounted using flexible coupling between the motor and
gearbox, for ease of alignment. The NEMA C motors bolt to the gearbox housing and no alignment
issues are seen.
IMPELLERS
Impellers create optimal suspension and mixing results from the axial and radial flow patterns. Using a
0
0
60 , 45 , an axial or a hydrofoil impeller the optimal situation can be created for your application. In
addition to the standard welded impeller, the MAX2000® Agitator is offered with a “bolt-on” design
blade in carbon steel and the 310 series stainless. On the welded impellers a QD bushing is provided
to allow for adjustment of the height of the impeller.
PSI CANTED BLADE IMPELLER
PSI MAXFLOW HYDROFOIL IMPELLER
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
7.3 General Arrangement Drawing
LOW PROFILE DESIGN
RIGHT ANGLE
VERTICAL
VERTICAL
RIGHT ANGLE
DROP BEARING DESIGN
AM-001
Company Propriety and Confidential
Process Solutions International
8.0
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Parts List
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
DWG #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
DESCRIPTION
Gearbox
Output Shaft
Internal Keys
Retaining Ring
Cover
Socket Head Cap Screw
Lock Washer
Socket Head Cap Screw
Hose Connector
Drop Bearing Housing*
Grease Zerk
Upper Seal, Drop Bearing*
Lower Seal, Drop Bearing*
Spherical Roller Bearing
O-Ring
Grease Envelope
Grease Tube
End Cap
Hex Head Cap Screw
Lock Washer
Hose Connector
External Key
Recommended Spare Parts for 1 year
Description
Quantity
First Input Bearing
1
Second Input Bearing
1
Input Seal
1
First Output Bearing
1
Second Output Bearing
1
Output Seal
1
*Drop Bearing
1
Motor Side Coupling
1
Spider
1
**Motor
1
*Low Profiles do not use a drop bearing.
**Upon ordering, please specify motor size, voltage, and
frequency
AM-001
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
VERTICAL DROPBEARING GEARBOX
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
ITEM
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DESCRIPTION
SPACER
SHCS, M14x90
Lock Washer, M14
GREASE FITTING
DROP BEARING CASTING*
GREASE ZERK
LIP SEAL
LIP SEAL
BEARING, SPHERICAL ROLLER
O RING
GREASE
GREASE LINE
DROP BEARING END CAP
HHCS, 1/2-13 X 1 1/2 LG
LOCK WASHER, 1/2
COUPLING, MOTOR SIDE
SPIDER COUPLING
OIL SIGHT GLASS
BREATHER PLUG-VALVE KIT
INPUT SHAFT PLUG
REDUCER COUPLING
PINION SHAFT
PINION SHAFT KEY
RETAINING SNAP RING
1ST REDUCER PINION
1ST REDUCER GEAR
RETAINING RING
INPUT BALL BEARING
INPUT RETAINING RING
INPUT BALL BEARING
SPACER/SHIM
SNAP RING
OIL SEAL
GASKET
PLUG
HIGH TEMP SILICON
INPUT HOUSING BOLT
PAM FLANGE
HOUSING RETAINING RING
SPACER/ SHIM
TAPER ROLLER BEARING
OUTPUT SHAFT KEY
OUTPUT SHAFT
LOW SPEED GEAR
OUTPUT SHAFT SPACER
TAPER ROLLER BEARING
TAPER ROLLER BEARING
KEY
LOW SPEED PINION
TAPER ROLLER BEARING
SPACER/SHIM
SNAP RING
SEAL PLUG
INSPECTION CASING COVER
CASING COVER SCREW
GEARBOX HOUSING
OIL SEAL
AM-001
QTY
1
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
3/5HP
52/M2100S
52/M2A0507
52/M2A0508
52/M2A0509
52/M2A05010-V
52/M2A05011
52/M2A05012
52/M2A05013
52/M2A05014
52/M2A05015
52/M2A05017
52/M2A05018
52/M2A05019
52/M2A05020
52/2503338
52/2510645
52/2002375
52/2503351
52/2000617
52/2507845
52/2503397
52/2000618
52/2000470
52/2000580
52/2000467
52/2000836
52/2008798
52/2001431
52/2502034
52/2000588
52/2000267
52/2001716
52/8603739
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
1
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
7.5/10HP
52/M2100S
52/M2A1007
52/M2A1008
52/M2A10009
52/M2A10010-V
52/M2A10011
52/M2A10012
52/M2A10013
52/M2A10014
52/M2A10015
52/M2A10017
52/M2A10018
52/M2A10019
52/M2A10020
52/2503340
52/2510647
52/2002375
52/2001033
52/2503355
52/2001593
52/2000622
52/2507847
52/2503397
52/2000618
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000588
52/2000267
52/2001716
52/8603739
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
1
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
15/20HP
52/M2A30S
52/M2A2007
52/M2A2008
52/M2A2009
52/M2A2010-V
52/M2A20011
52/M2A20012
52/M2A20013
52/M2A20014
52/M2A20015
52/M2A20017
52/M2A20018
52/M2A20019
52/M2A20020
52/2503342
52/2510647
52/2002376
52/2001033
52/2503355
52/2000622
52/2507893
52/2503414
52/2000621
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000590
52/2002335
52/2006342
52/2001718
52/8603711
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
QTY
1
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
25/30HP
52/M2A30S
52/M2A2507
52/M2A2508
52/M2A2509
52/M2A25010-V
52/M2A25011
52/M2A25012
52/M2A25013
52/M2A25014
52/M2A25015
52/M2A25017
52/M2A25018
52/M2A25019
52/M2A25020
52/2503387
52/2510653
52/2002376
52/3033136
52/2001033
52/2503390
52/2001593
52/2000624
52/2507893
52/2503414
52/2000621
52/2000457
52/2000592
52/2000483
52/2002328
52/2000961
52/2008798
52/2002365
52/2001431
52/2502037
52/2000590
52/2002335
52/2006342
52/2001718
52/8603711
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
RIGHT ANGLE - DROP BEARING GEARBOX
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
ITEM
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DESCRIPTION
SPACER
SHCS, M14x90
Lock Washer, M14
GREASE FITTING
DROP BEARING CASTING*
GREASE ZERK
LIP SEAL
LIP SEAL
BEARING, SPHERICAL ROLLER
O RING
GREASE
GREASE LINE
DROP BEARING END CAP
HHCS, 1/2-13 X 1 1/2 LG
LOCK WASHER, 1/2
COUPLING, MOTOR SIDE
SPIDER COUPLING
OIL SIGHT GLASS
BREATHER PLUG-VALVE KIT
INPUT SHAFT PLUG
REDUCER COUPLING
PINION SHAFT
PINION SHAFT KEY
RETAINING SNAP RING
1ST REDUCER PINION
1ST REDUCER GEAR
RETAINING RING
INPUT BALL BEARING
INPUT RETAINING RING
INPUT BALL BEARING
SPACER/SHIM
SNAP RING
OIL SEAL
GASKET
PLUG
HIGH TEMP SILICON
INPUT HOUSING BOLT
PAM FLANGE
HOUSING RETAINING RING
SPACER/ SHIM
TAPER ROLLER BEARING
OUTPUT SHAFT KEY
OUTPUT SHAFT
LOW SPEED GEAR
OUTPUT SHAFT SPACER
TAPER ROLLER BEARING
TAPER ROLLER BEARING
KEY
LOW SPEED PINION
TAPER ROLLER BEARING
SPACER/SHIM
SNAP RING
SEAL PLUG
INSPECTION CASING COVER
CASING COVER SCREW
GEARBOX HOUSING
OIL SEAL
AM-001
QTY
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
3/5HP
52/M2A0507
52/M2A0508
52/M2A0509
52/M2A05010-V
52/M2A05011
52/M2A05012
52/M2A05013
52/M2A05014
52/M2A05015
52/M2A05017
52/M2A05018
52/M2A05019
52/M2A05020
52/2503338
52/2510645
52/2002375
52/2503351
52/2000617
52/2507845
52/2503397
52/2000618
52/2000470
52/2000580
52/2000467
52/2000836
52/2008798
52/2001431
52/2502034
52/2000588
52/2000267
52/2001716
52/8603739
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
7.5/10HP
52/M2A1007
52/M2A1008
52/M2A10009
52/M2A10010-V
52/M2A10011
52/M2A10012
52/M2A10013
52/M2A10014
52/M2A10015
52/M2A10017
52/M2A10018
52/M2A10019
52/M2A10020
52/2503340
52/2510647
52/2002375
52/2001033
52/2503355
52/2001593
52/2000622
52/2507847
52/2503397
52/2000618
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000588
52/2000267
52/2001716
52/8603739
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
15/20HP
52/M2A2007
52/M2A2008
52/M2A2009
52/M2A2010-V
52/M2A20011
52/M2A20012
52/M2A20013
52/M2A20014
52/M2A20015
52/M2A20017
52/M2A20018
52/M2A20019
52/M2A20020
52/2503342
52/2510647
52/2002376
52/2001033
52/2503355
52/2000622
52/2507893
52/2503414
52/2000621
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000590
52/2002335
52/2006342
52/2001718
52/8603711
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
QTY
7
7
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
25/30HP
52/M2A2507
52/M2A2508
52/M2A2509
52/M2A25010-V
52/M2A25011
52/M2A25012
52/M2A25013
52/M2A25014
52/M2A25015
52/M2A25017
52/M2A25018
52/M2A25019
52/M2A25020
52/2503387
52/2510653
52/2002376
52/3033136
52/2001033
52/2503390
52/2001593
52/2000624
52/2507893
52/2503414
52/2000621
52/2000457
52/2000592
52/2000483
52/2002328
52/2000961
52/2008798
52/2002365
52/2001431
52/2502037
52/2000590
52/2002335
52/2006342
52/2001718
52/8603711
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
VERTICAL LOW PROFILE GEARBOX
19
Low Profile
Output Shaft
(Option)
20
Low Profile
Output Flange
(Option)
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
ITEM
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DESCRIPTION
Low Profile Output Shaft
Low Profile Output Flange
COUPLING, MOTOR SIDE
SPIDER COUPLING
OIL SIGHT GLASS
BREATHER PLUG-VALVE KIT
INPUT SHAFT PLUG
REDUCER COUPLING
PINION SHAFT
PINION SHAFT KEY
RETAINING SNAP RING
1ST REDUCER PINION
1ST REDUCER GEAR
RETAINING RING
INPUT BALL BEARING
INPUT RETAINING RING
INPUT BALL BEARING
SPACER/SHIM
SNAP RING
OIL SEAL
GASKET
PLUG
HIGH TEMP SILICON
INPUT HOUSING BOLT
PAM FLANGE
HOUSING RETAINING RING
SPACER/ SHIM
TAPER ROLLER BEARING
OUTPUT SHAFT KEY
OUTPUT SHAFT
LOW SPEED GEAR
OUTPUT SHAFT SPACER
TAPER ROLLER BEARING
TAPER ROLLER BEARING
KEY
LOW SPEED PINION
TAPER ROLLER BEARING
SPACER/SHIM
SNAP RING
SEAL PLUG
INSPECTION CASING COVER
CASING COVER SCREW
GEARBOX HOUSING
OIL SEAL
AM-001
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
3/5HP
52/LPM2A05002
52/PB1230P350
52/2503338
52/2510645
52/2002375
52/2503351
52/2000617
52/2507845
52/2503397
52/2000618
52/2000470
52/2000580
52/2000467
52/2000836
52/2008798
52/2001431
52/2502034
52/2000588
52/2000267
52/2001716
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
7.5/10HP
52/LPM2A10002
52/PB1230P350
52/2503340
52/2510647
52/2002375
52/2001033
52/2503355
52/2001593
52/2000622
52/2507847
52/2503397
52/2000618
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000588
52/2000267
52/2001716
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
15/20HP
52/LPM2A20002
52/2502057
52/2503342
52/2510647
52/2002376
52/2001033
52/2503355
52/2000622
52/2507893
52/2503414
52/2000621
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000590
52/2002335
52/2006342
52/2001718
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
25/30HP
52/LPM2A20002
52/2502057
52/2503387
52/2510653
52/2002376
52/3033136
52/2001033
52/2503390
52/2001593
52/2000624
52/2507893
52/2503414
52/2000621
52/2000457
52/2000592
52/2000483
52/2002328
52/2000961
52/2008798
52/2002365
52/2001431
52/2502037
52/2000590
52/2002335
52/2006342
52/2001718
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
Company Propriety and Confidential
Process Solutions International
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
RIGHT ANGLE - LOW PROFILE GEARBOX
19
Low Profile
Output Shaft
(Option)
20
Low Profile
Output Flange
(Option)
AM-001
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
ITEM
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DESCRIPTION
Low Profile Output Shaft
Low Profile Output Flange
COUPLING, MOTOR SIDE
SPIDER COUPLING
OIL SIGHT GLASS
BREATHER PLUG-VALVE KIT
INPUT SHAFT PLUG
REDUCER COUPLING
PINION SHAFT
PINION SHAFT KEY
RETAINING SNAP RING
1ST REDUCER PINION
1ST REDUCER GEAR
RETAINING RING
INPUT BALL BEARING
INPUT RETAINING RING
INPUT BALL BEARING
SPACER/SHIM
SNAP RING
OIL SEAL
GASKET
PLUG
HIGH TEMP SILICON
INPUT HOUSING BOLT
PAM FLANGE
HOUSING RETAINING RING
SPACER/ SHIM
TAPER ROLLER BEARING
OUTPUT SHAFT KEY
OUTPUT SHAFT
LOW SPEED GEAR
OUTPUT SHAFT SPACER
TAPER ROLLER BEARING
TAPER ROLLER BEARING
KEY
LOW SPEED PINION
TAPER ROLLER BEARING
SPACER/SHIM
SNAP RING
SEAL PLUG
INSPECTION CASING COVER
CASING COVER SCREW
GEARBOX HOUSING
OIL SEAL
AM-001
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
3/5HP
52/LPM2A05002
52/PB1230P350
52/2503338
52/2510645
52/2002375
52/2503351
52/2000617
52/2507845
52/2503397
52/2000618
52/2000470
52/2000580
52/2000467
52/2000836
52/2008798
52/2001431
52/2502034
52/2000588
52/2000267
52/2001716
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
2
7.5/10HP
52/LPM2A10002
52/PB1230P350
52/2503340
52/2510647
52/2002375
52/2001033
52/2503355
52/2001593
52/2000622
52/2507847
52/2503397
52/2000618
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000588
52/2000267
52/2001716
52/2503404
52/2507873
52/2000269
52/2000251
52/2001700
52/2507865
52/2000294
52/2505996
52/2000582
52/2001042
52/2510652
52/2001223
52/2513495
52/2000978
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
15/20HP
52/LPM2A20002
52/2502057
52/2503342
52/2510647
52/2002376
52/2001033
52/2503355
52/2000622
52/2507893
52/2503414
52/2000621
52/2000456
52/2000588
52/2000480
52/2002323
52/2000918
52/2008798
52/2002365
52/2001431
52/2521158
52/2000590
52/2002335
52/2006342
52/2001718
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
2
25/30HP
52/LPM2A20002
52/2502057
52/2503387
52/2510653
52/2002376
52/3033136
52/2001033
52/2503390
52/2001593
52/2000624
52/2507893
52/2503414
52/2000621
52/2000457
52/2000592
52/2000483
52/2002328
52/2000961
52/2008798
52/2002365
52/2001431
52/2502037
52/2000590
52/2002335
52/2006342
52/2001718
52/2503420
52/2507917
52/2006345
52/2000298
52/2001706
52/2507909
52/2000365
52/2506094
52/2000585
52/2001044
52/2510655
52/2001223
52/2513503
52/2001011
Company Propriety and Confidential
Mud Agitator Operation, Maintenance, & Technical Manual
Rev 005 10/02/2014
Process Solutions International
9.0
Inspection and Tests
SEE ATTACHED (if applicable)
10.0 Certification(s)
SEE ATTACHED (if applicable)
11.0 Additional drawings, diagrams, etc.
SEE ATTACHED (if applicable)
12.0 Contact Information
Replacement parts for PSI SUPPLIED equipment can be ordered from Process
Solutions International or any of their agents, worldwide. Please include the model number
if possible.
To order parts or to receive technical support via
Solutions International using the information listed below.
telephone,
contact
Process
Process Solutions International
A Division of Kelbro, Inc.
7519 Prairie Oak Drive
Houston, TX 77086
(281) 893-4774; FAX (281) 893-1027
AM-001
Company Propriety and Confidential