SEBP6136
April 2014
Parts
Manual
C7.1 Industrial Engine
6731-Up (Engine)
SAFETY.CAT.COM
P roduc t and Deal er Informati on
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.
Deliv ery Date:
P roduc t Information
Model:
Product Identification Number:
Engine Serial Number:
Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:
Deal er Information
Name:
Branch:
Address:
Dealer Contact
Sales:
Parts:
Service:
Phone Number
Hours
ME MORA NDA
MEMORANDA
SEBP6136
TA BLE OF CONTENTS
NA ME
PA GE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . A2
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . . . A4
S UPP L E ME NTA L COOLA NT
A D D I T I V E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
MA INTE NA NCE P A RTS . . . . . . . . . . . . . . . . . . . . . . . . A 6
NAME
P AGE
ELECTRICAL AND STARTING
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACTOR GP-ALARM . . . . . . . . . . . . . . . . . . . .
STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . .
40
40
41
42
S E RV ICE E QU IP ME NT A ND
S U P P L I E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . 43
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . B1
ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . 1
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 1
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 3
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . . 5
CYLINDER BLOCK GP. . . . . . . . . . . . . . . . . . . . . . . . 6
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . 7
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 8
DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 9
FASTENER GP-FAN DRIVE . . . . . . . . . . . . . . . . . . 10
FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . 12
HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . 13
JET GP-PISTON COOLING. . . . . . . . . . . . . . . . . . . 15
LIFTING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . 16
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . 17
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 19
PLUG GP-CYLINDER HEAD. . . . . . . . . . . . . . . . . . 20
PLUG GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PULLEY GP-CRANKSHAFT. . . . . . . . . . . . . . . . . . . 22
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . 23
VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . 24
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . .
BREATHER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . .
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . .
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . .
25
25
26
27
29
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
COOLER GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . 30
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 34
MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . 34
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . 35
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . .
THROTTLE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEBP6136
36
36
38
39
TABLE OF CONTENTS
A1
GE NE RA L INFORMA TION
1. ENGINE IDENTIFICATION
5. MAINTENANCE PARTS INDEX
Cat engines are identified with Serial Numbers and
Arrangement Numbers. In some cases, Modification
Numbers are also used. The serial number plate which
shows these numbers is mounted on the engine.
The Maintenance Parts Index, located near the beginning
of the manual, references most frequently used
maintenance part numbers, providing description,
quantity, usage and page number. This information is
organized alphabetically by part description.
Cat dealers need this information to determine which
components were included on the engine when it was
assembled at the factory. This permits accurate
identification of replacement part numbers.
2. ORDERING PARTS
6. INDEX
The index located near the front of the manual is an
alphabetical listing of all information elements included in
the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations and
serviceable consist lists.
7. P A RT NUMB E R INDE X
A numerical index listing all part numbers and the
corresponding page number(s) appears at the back of
the manual.
8. CAPTIONS
Quality Cat replacement parts are available from Cat
dealers throughout the world. Their parts inventories are
up to date and include all parts normally required to
protect your investment in Cat Engines. Dealers may
offer repair kits or remanufactured parts to allow selection
of the most effective repair alternative for a particular
situation. When ordering parts, your order should specify
the quantity, part number, part name, and the serial
number/product identification number of the engine for
which the parts are needed.
Captions located at the beginning each information
element identify the part number and part name along
with additional descriptive information. S/N information
found in each caption should be used to select correct
information for a specific engine. Field replacement
options,
identification
of
optional
attachment
components, and where used ("part of") information is
also provided.
The first line of a caption is shown in larger type font to
indicate the beginning of an information element.
Captions for additional pages that may be required to
illustrate an information element will be shown in
standard type font and will include the term (contd.) .
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented as
"information elements" that represent all of the
components for the specific model. An Engine
Arrangement is an example of an information element.
The information elements are organized alphabetically by
part name and secondarily by part number within each
major section of the manual.
9. NO N -S E RV IC E D PA R TS
In some instances it is necessary to display non-serviced
parts that are a link to lower level serviceable consist
lists. These non-serviced part numbers are shown in
italic type indicating that they are not available. All consist
lists have not been converted to reflect this
enhancement.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with a
complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.
A2
GENERAL INFORMATION
SEBP6136
GENERAL INFORMATION
10. P A RTS LIS T RE FERE NCE NUMB E RS
15. < END>
Numbers shown in the Ref No column correspond to
numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier
displayed in the lower left corner of each illustration. The
Graphic Ref number may be used in combination with the
item Ref No to determine the correct part number. There
may be intentional omission of a Ref No in a consist list
as information is updated to reflect the latest serviceable
part numbers.
This symbol indicates the end of an information element.
NOTE:
Co ntinu in g improv e me nt an d ad v an ce me n t o f
p ro du c t d es ign may c au s e c h an g es to y ou r en g ine
which may not be inc luded in this public ation.
Whe n ev er a q u es tion a ris e s re ga rd in g y ou r Ca t
p ro du c t o r this p u blic at io n , p le as e c o n s u lt y o ur Ca t
d ea le r fo r th e la te s t a v aila b le in fo rma tio n.
11. INDE NTE D P ART NA ME S
When a part name is indented in a parts list, it is part of
(included in) the group or assembly under which it is
indented.
12. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations contain reference letters
(A, B, C etc.) that are intended to track lines and
harnesses from one point to another. They are also used
to show where to reconnect illustrations that have been
separated.
13 . A B B REV IA TION S A ND S Y MB OL S
O . D . – Outside Diameter
I . D . – Inside Diameter
A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
D – Order By The Meter
E – Order By The Centimeter
F – Not Shown
G – Order By The Inch
I – Refer To Hydraulic Information System
M – Metric Part
R – Remfg Part May Be Available
Y – Separate Illustration
Z – Not Serviced Separately
14. DESCRIPTION OF TYPE CHANGES
Type - A type is defined as any configuration change that
requires an additional Information Element for an
Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note (change
from previous type) in the Parts List. Only the "types" that
apply to this Parts Manual will be included. Additional
types may exist causing "C" notes to appear on an
Information Element when no other types are shown.
SEBP6136
GENERAL INFORMATION
A3
REPAIR ALTERNATIVES
RE MANUFA CTURE D COMP ONE NTS
As an option when making repairs consider Cat Remanufactured Components. Components that are available through
the Cat Remanufactured Program are identified three ways in the parts book:
•
•
•
with the letter R in the note field of the parts list
with an R* at the beginning of the first line of the caption
with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Cat Remanufactured engines for many engine arrangements are also available.
A4
REPAIR ALTERNATIVES
SEBP6136
S UP P LE ME NTA L COOLA NT A DDITIV E S
CUS TOME R B ENE FITS :
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
•
Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spinon element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
C ooling Sy stem C apac ity
Li quid SCA at Ini ti al Fill
Liquid SCA at
Maintenanc e*
S p i n -o n S C A Ma i n t e n a n c e
Element*
(6-8)
3P-2044 (1)
6V-3542 (1)
111-2370 (1)
30-38
(8-10)
3P-2044 (1)
6V-3542 (1)
111-2372 (1)
111-2369 (1)
38-49
(10-13)
3P-2044 (1)
8T-1589 (1)
111-2372 (1)
111-2369 (1)
49-64
(13-17)
3P-2044 (2)
8T-1589 (1)
9N-3368 (1)
64-83
(17-22)
3P-2044 (2)
8T-1589 (1)
111-2372 (1)
6V-3542 (1)
111-2371 (1)
83-114
(22-30)
3P-2044 (3)
8T-1589 (1)
3P-2044 (1)
9N-3718 (1)
114-163
(30-43)
3P-2044 (5)
3P-2044 (1)
6V-3542 (1)
111-2371 (2)
163-242
(43-64)
3P-2044 (8)
3P-2044 (2)
9N-3718 (2)
L i t e rs
Gallons
22-30
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
SEBP6136
SUPPLEMENTAL COOLANT ADDITIVES
A5
MA INTE NA NCE P A RTS
DESCRIPTION
BASIC ENGINE
BREATHER (CRANKCASE)
G
3 ASKET-OIL PAN
SEAL-VALVE COVER
18
3
PART
NUMB E R
QTY WHE RE US E D
PAGE
326-7288
351-4749
256-7704
1
1
1
COVER GP-VALVE MECHANISM
PAN GP-OIL
COVER GP-VALVE MECHANISM
3
18
3
281-8744
417-7782
1
1
PUMP GP-WATER
PUMP GP-WATER
33
33
226-8770
6
STARTING AID GP
41
FUEL SYSTEM
FILTER ELEMENT-WTR SEP & FUEL
36
252-6338
1
FILTER GP-FUEL
36
LUBRICATION SYSTEM
CAP-OIL FILLER (ENGINE)
FILTER-ENGINE OIL
26
FILTER-FUMES DISPOSAL
27
28
130-9888
269-8325
273-5711
1
1
1
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FILTER GP-ENGINE OIL
26
27
28
COOLING SYSTEM
GASKET-WATER REGULATOR
REGULATOR
AS-WATER
33
TEMPERATURE (INCLUDES
CONNECTOR) (WATER
TEMPERATURE)
33
ELECTRICAL AND STARTING SYSTEM
GLOW PLUG (24-VOLT)
41
A6
MAINTENANCE PARTS
SEBP6136
INDEX
NA ME
PA GE
NAME
P AGE
J
B
BASE GP-BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . 25
BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . . 3
BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
JET GP-PISTON COOLING . . . . . . . . . . . . . . . . . . . . 15
L
C
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 26
CONNECTING ROD GP . . . . . . . . . . . . . . . . . . . . . . . 19
CONTACTOR GP-ALARM . . . . . . . . . . . . . . . . . . . . . . 40
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 30
32
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . . 3
CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . . 5
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . 6
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
M
D
DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . . 9
MANIFOLD GP-INLET. . . . . . . . . . . . . . . . . . . . . . . . . . 34
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 17
P
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . .
PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . .
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . .
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . .
PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
43
20
21
22
29
38
33
E
R
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 1
REGULATOR AS-WATER TEMPERATURE
(INCLUDES CONNECTOR) (WATER
TEMPERATURE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
F
FASTENER GP-FAN DRIVE . . . . . . . . . . . . . . . . . . . .
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . .
FILM-WARNING (DO NOT SPRAY, READ
OMM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILTER ELEMENT-WTR SEP & FUEL . . . . . . . . . .
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . .
FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILTER-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILTER-FUMES DISPOSAL. . . . . . . . . . . . . . . . . . . . .
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
26
43
36
27
28
36
37
27
28
11
SEAL-VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
STARTING MOTOR GP-ELECTRIC–24-VOLT, 4KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SWITCH-TEMPERATURE. . . . . . . . . . . . . . . . . . . . . . . 38
T
THROTTLE GP–24-VOLT. . . . . . . . . . . . . . . . . . . . . . . 39
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 35
G
GASKET-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET-WATER REGULATOR. . . . . . . . . . . . . . . . .
GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE). . .
GLOW PLUG (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . .
S
18
33
18
41
V
VALVE MECHANISM GP. . . . . . . . . . . . . . . . . . . . . . . 24
H
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 12
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 13
SEBP6136
INDEX
A7
ME MORA NDA
A8
MEMORANDA
SEBP6136
E NGINE A RRA NGE ME NT
450-1930
ENGINE AR-PRIMARY
162 BRAKE KW (217 BHP) AT 2200 RPM
i05642009
SMCS-1000
P ART NAME
NOTE
P ART NUMBE R
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
425-0181
343-0701
346-1822
346-0097
348-3285
348-3283
391-3193
346-1819
435-1889
419-6486
346-0220
424-1869
423-5411
433-8929
345-8964
345-8840
346-0507
348-3503
346-0818
346-0773
346-1510
345-9659
393-5558
346-1967
346-2908
358-3097
346-0737
393-7672
346-0411
391-3197
346-1841
393-0879
392-2020
450-1309
419-9129
376-6464
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
(PRODUCT LEVEL)
BREATHER GP
CAMSHAFT GP
CONTACTOR GP-ALARM
COOLER GP-ENGINE OIL
CRANKSHAFT GP
CYLINDER BLOCK GP
CYLINDER HEAD GP
DRAIN GP-ENGINE OIL
FASTENER GP-FAN DRIVE
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FILTER GP-FUEL
FILTER GP-FUEL
FLYWHEEL GP
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
JET GP-PISTON COOLING
LIFTING GP-ENGINE
MANIFOLD GP-INLET
MOUNTING GP-ENGINE
PAN GP-OIL
PISTON & ROD GP
PLATE & FILM GP
PLUG GP-ENGINE
PULLEY GP-CRANKSHAFT
PUMP GP-ENGINE OIL
PUMP GP-FUEL INJECTION
PUMP GP-WATER
ROCKER ARM GP
PLUG GP-CYLINDER HEAD
STARTING AID GP
STARTING MOTOR GP-ELECTRIC
THROTTLE GP
TURBOCHARGER GP
PLATE GP
SEE
PA GE
25
2
40
32
4
6
8
9
10
26
27
28
36
37
11
12
13
15
16
34
17
18
19
43
21
22
29
38
33
23
20
41
42
39
35
Y - SEPARATE ILLUSTRATION
<END>
SEBP6136
1 of 1
ENGINE ARRANGEMENT
1
BASIC ENGINE
343-0701
CAMSHAFT GP
SMCS-1210
NOTE
GRAP HIC
REF
1
2
1
1
1
1
3
GRAPHIC #1
2
i05644574
RE F
NO
BASIC ENGINE
P A RT NA ME
PA RT NUMBE R
QTY
138-2053
350-0637
067-6135
067-6095
12
1
1
12
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
TAPPET
CAMSHAFT GP
KEY-WOODRUFF
ROD
<E ND>
g03320144
1 of 1
SEBP6136
BASIC ENGINE
424-9429
COVER GP-VALVE MECHANISM
PART OF 425-0181 BREATHER GP
i05644568
SMCS-1107
NOTE
REF
NO
1
2
3
4
M
5
M - METRIC PART
GRAPHIC
RE F
1
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
256-7704
367-5394
326-7288
326-7289
8T-0337
QTY
1
1
1
1
4
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
SEAL-VALVE COVER
COVER
BREATHER (CRANKCASE)
SEAL-O-RING
SCREW-MACHINE (M4X0.7X12-MM)
< E ND>
1 of 1
4
g03589664
BASIC ENGINE
3
BASIC ENGINE
348-3285
CRANKSHAFT GP
SMCS-1202
NOTE
L
L
J
i05644591
RE F
NO
GRAP HIC
REF
1
2
3
4
5
6
1
1
1
1
1
1
P A RT NA ME
PA RT NUMBE R
317-5485
317-5486
363-0559
376-4074
067-6135
276-7391
L
360-1978
J
364-5145
J - KIT MARKED J SERVICES PARTS MARKED J
L - KIT MARKED L SERVICES PARTS MARKED L
GRAPHIC #1
4
BASIC ENGINE
QTY
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
7
7
2
1
1
1
BEARING (CRANKSHAFT)
BEARING (CRANKSHAFT)
WASHER-THRUST
CRANKSHAFT
KEY-WOODRUFF
GEAR (34-TEETH)
1
1
AVAILABLE REPAIR KIT(S):
KIT-BEARING (CRANKSHAFT)
KIT-WASHER (CRANKSHAFT)
<E ND>
g03320275
1 of 1
SEBP6136
BASIC ENGINE
331-1682
CYLINDER BLOCK AS
PART OF 348-3283 CYLINDER BLOCK GP
i05664397
SMCS-1201
NOTE
REF
NO
GRAPHIC
RE F
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
QTY
067-6043
185-0884
225-8858
232-7597
232-7599
276-5602
232-7596
067-6823
276-5600
7
2
2
2
2
2
1
1
14
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
PLUG-SIDE
DOWEL
PLUG
PLUG
PLUG
PLUG-CORE
PLUG
PLUG
BOLT-SPECIAL (BEARING CAP)
< E ND>
1 of 1
4
g03320206
BASIC ENGINE
5
BASIC ENGINE
348-3283
CYLINDER BLOCK GP
SMCS-1201
NOTE
RE F
NO
M
i05644594
GRAP HIC
REF
1
1
2
1
3
1
Y
4
1
5
1
M - METRIC PART
Y - SEPARATE ILLUSTRATION
GRAPHIC #1
6
BASIC ENGINE
P A RT NA ME
PA RT NUMBE R
QTY
209-9219
232-1322
276-5603
331-1682
232-7449
10
1
1
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT (M8X1.25X16-MM)
PLUG
SEAL-O-RING
CYLINDER BLOCK AS
HOUSING AS
5
<E ND>
g03318997
1 of 1
SEBP6136
BASIC ENGINE
382-5079
CYLINDER HEAD AS
PART OF 391-3193 CYLINDER HEAD GP
SMCS-1100, 1101
NOTE
i05664401
REF
NO
GRAPHIC
RE F
1
2
3
4
5
1
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
QTY
067-6006
105-5761
343-4295
335-6264
152-2886
6
6
8
12
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
PLUG
PLUG
PLUG
GUIDE-VALVE
BOLT
< E ND>
1 of 1
4
g03320524
BASIC ENGINE
7
BASIC ENGINE
391-3193
CYLINDER HEAD GP
SMCS-1100
i05644670
PART NAME
NOTE
Y
P A R T N U MB E R
QTY
382-5079
335-7055
359-6616
1
14
1
1
2
3
4
5
6
SEE
P AGE
(PRODUCT LEVEL)
CYLINDER HEAD AS
BOLT
GASKET
7
Y - SEPARATE ILLUSTRATION
<END>
8
BASIC ENGINE
1 of 1
SEBP6136
BASIC ENGINE
346-1819
DRAIN GP-ENGINE OIL
SMCS-1302
NOTE
i05644753
REF
NO
GRAPHIC
RE F
1
1A
2
2A
2B
3
1
1
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
291-4184
275-9883
170-0967
3K-0360
5P-4906
372-8247
QTY
1
1
1
1
1
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
ADAPTER AS
SEAL
ELBOW AS
SEAL-O-RING
ELBOW
CAP-PROTECTION
< E ND>
1 of 1
4
g03591397
BASIC ENGINE
9
BASIC ENGINE
435-1889
FASTENER GP-FAN DRIVE
SMCS-1359
NOTE
GRAP HIC
REF
1
1
GRAPHIC #1
10
i05644771
RE F
NO
BASIC ENGINE
P A RT NA ME
PA RT NUMBE R
179-7071
QTY
4
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT (M8X1.25X20-MM)
<E ND>
g02564805
1 of 1
SEBP6136
BASIC ENGINE
345-8964
FLYWHEEL GP
SMCS-1156
NOTE
i05645449
REF
NO
GRAPHIC
RE F
1
1A
2
3
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
QTY
233-2492
033-7687
279-9254
5P-8245
1
1
12
12
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
FLYWHEEL AS
RING-STARTING MOTOR (126-TEETH)
BOLT
WASHER-HARD (13.5X25.5X3-MM THK)
< E ND>
1 of 1
4
g01402882
BASIC ENGINE
11
BASIC ENGINE
345-8840
HOUSING GP-FLYWHEEL
SMCS-1157
NOTE
RE F
NO
M
M
1
2
3
4
5
6
7
M - METRIC PART
GRAPHIC #1
12
BASIC ENGINE
i05649597
GRAP HIC
REF
1
1
1
1
1
1
1
P A RT NA ME
PA RT NUMBE R
6I-0423
121-0883
199-3109
287-8597
341-5724
375-9272
393-4006
QTY
2
6
1
2
1
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT (M12X1.75X30-MM)
BOLT (M10X1.5X30-MM)
PLUG
DOWEL
HOUSING-FLYWHEEL
PLUG
GASKET
<E ND>
g03589703
1 of 1
SEBP6136
BASIC ENGINE
346-0507
HOUSING GP-FRONT
SMCS-1151, 1162, 1206
NOTE
M
M
M
M
M
REF
NO
1
2
3
4
5
6
7
M
8
M
9
M
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
M - METRIC PART
SEBP6136
GRAPHIC
RE F
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 of 2
i05645636
PART NAME
PA RT NUMBER
6I-0217
6I-0254
6I-0260
6I-0454
6I-0645
7C-4616
067-6179
100-3751
101-3895
102-9941
133-1011
216-8634
232-3666
277-3012
277-3013
277-4223
291-6515
291-6517
291-6519
291-6521
291-6522
291-6523
291-6524
291-6526
291-6528
291-6529
293-9737
302-6780
369-6810
381-9252
QTY
6
3
9
6
4
1
1
5
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
(PRODUCT LEVEL)
SEE
P AGE
BOLT (M8X1.25X20-MM)
BOLT (M8X1.25X30-MM)
BOLT (M8X1.25X25-MM)
BOLT (M10X1.5X70-MM)
BOLT (M8X1.25X25-MM)
BOLT (M12X1.75X45-MM)
DOWEL
BOLT (M8X1.25X65-MM)
BOLT (M8X1.25X35-MM)
BOLT (M12X1.75X25-MM)
WASHER
GEAR-CAMSHAFT (68-TEETH)
WASHER-THRUST
GASKET-COVER
SEAL
PLUG
HOUSING-FRONT
PLATE
GEAR-IDLER
TUBE
CLIP
COVER-FRONT
GASKET
BEARING-NEEDLE
CLIP
CLIP
GEAR (34-TEETH)
BALL BEARING
COVER GP
GEAR-IDLER
BASIC ENGINE
13
BASIC ENGINE
346-0507
GRAPHIC #1
14
BASIC ENGINE
HOUSING GP-FRONT (c ontd .)
i05645636
<E ND>
g03590555
2 of 2
SEBP6136
BASIC ENGINE
348-3503
JET GP-PISTON COOLING
SMCS-1331
NOTE
REF
NO
M
1
2
M - METRIC PART
i05645496
GRAPHIC
RE F
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
100-4841
329-3796
QTY
6
6
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
BOLT (M6X1X10-MM)
TUBE AS-OIL JET
< E ND>
1 of 1
4
g03316934
BASIC ENGINE
15
BASIC ENGINE
346-0818
LIFTING GP-ENGINE
SMCS-1122
NOTE
RE F
NO
1
2
M
3
M - METRIC PART
GRAPHIC #1
16
BASIC ENGINE
i05645661
GRAP HIC
REF
1
1
1
P A RT NA ME
PA RT NUMBE R
277-4444
277-4445
6I-0654
QTY
1
1
4
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
PLATE-LIFTING
PLATE-LIFTING
BOLT (M10X1.5X25-MM)
<E ND>
g03587256
1 of 1
SEBP6136
BASIC ENGINE
346-1510
MOUNTING GP-ENGINE
SMCS-1152, 1153, 1154
NOTE
REF
NO
GRAPHIC
RE F
1
2
3
1
1
1
GRAPHIC #1
SEBP6136
i05582991
PART NAME
PA RT NUMBER
283-8301
283-8302
277-4490
QTY
2
6
2
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
BOLT
BOLT
BRACKET-MOUNTING
< E ND>
1 of 1
4
g03507641
BASIC ENGINE
17
BASIC ENGINE
345-9659
PAN GP-OIL
SMCS-1302
NOTE
RE F
NO
M
M
M
1
2
3
4
5
6
6A
7
8
9
10
10A
10B
11
12
13
M - METRIC PART
GRAPHIC #1
18
BASIC ENGINE
i05646893
GRAP HIC
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
P A RT NA ME
PA RT NUMBE R
QTY
6I-0217
6I-0260
8T-0269
6I-0572
230-8094
283-4283
275-9891
283-4302
351-4749
354-8322
354-8538
8L-2786
9S-4185
6I-4681
251-8336
6I-1497
28
2
2
2
1
1
2
1
1
1
1
2
2
1
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT (M8X1.25X20-MM)
BOLT (M8X1.25X25-MM)
BOLT-SOCKET HEAD (M6X1X20-MM)
BOLT (M8X1.25X20-MM)
BRIDGE
GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE)
SEAL-O-RING
TUBE-OIL SUCTION
GASKET-OIL PAN
PLUG
PAN AS-OIL
SEAL-O-RING
PLUG-O-RING
GASKET
TUBE AS
SEAL
<E ND>
g03590343
1 of 1
SEBP6136
BASIC ENGINE
393-5558
PISTON & ROD GP
SMCS-1225
NOTE
L
L
N
i05646970
REF
NO
GRAPHIC
RE F
1
1
1
1
1
1
1
1
2
3
4
5
L
N
PART NAME
PA RT NUMBER
QTY
331-0290
276-7478
323-9312
380-4838
317-5482
317-5483
124-3536
6
1
2
6
6
6
12
360-1564
1
389-7188
1
418-0876
1
1
2
3
4
5
6
SEE
P AGE
(PRODUCT LEVEL)
CONNECTING ROD GP
BUSHING
BOLT (M10X1X50-MM)
PISTON GP
BEARING
BEARING
RING-RETAINING
AVAILABLE REPAIR KIT(S):
KIT-BEARING (PISTON)
(KIT INCLUDES BEARINGS)
KIT-RING
(KIT INCLUDES RINGS-PISTON)
KIT-PISTON
(KIT INCLUDES RINGS-PISTON, RING-RETAINING,
PIN, AND PISTON)
L - KIT MARKED L SERVICES PARTS MARKED L
N - KIT MARKED N SERVICES PARTS MARKED N
GRAPHIC #1
SEBP6136
< E ND>
1 of 1
g03320328
BASIC ENGINE
19
BASIC ENGINE
346-1841
PLUG GP-CYLINDER HEAD
SMCS-1100
NOTE
GRAP HIC
REF
1
2
1
1
GRAPHIC #1
20
i05662826
RE F
NO
BASIC ENGINE
P A RT NA ME
PA RT NUMBE R
199-9751
232-1322
QTY
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
SEAL-O-RING
PLUG
<E ND>
g03316905
1 of 1
SEBP6136
BASIC ENGINE
346-2908
PLUG GP-ENGINE
SMCS-1100, 1201
NOTE
i05723850
REF
NO
GRAPHIC
RE F
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
067-6823
QTY
3
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
PLUG
< E ND>
1 of 1
4
g03380722
BASIC ENGINE
21
BASIC ENGINE
358-3097
PULLEY GP-CRANKSHAFT
SMCS-1205
NOTE
GRAP HIC
REF
1
2
3
4
1
1
1
1
GRAPHIC #1
22
i05648635
RE F
NO
BASIC ENGINE
P A RT NA ME
PA RT NUMBE R
274-1935
342-6510
351-1724
355-2243
QTY
6
3
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT
BOLT-TORX (M14X1.5X70-MM)
DAMPER
PULLEY
<E ND>
g03591676
1 of 1
SEBP6136
BASIC ENGINE
391-3197
ROCKER ARM GP
SMCS-1123
NOTE
REF
NO
i05648645
GRAPHIC
RE F
1
1
2
1
3
1
4
1
Y
5
1
6
1
7
1
8
1
Y - SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
QTY
252-6438
254-3954
315-3393
315-3394
335-5602
335-5606
335-5607
381-6235
6
6
24
6
1
12
12
6
1
2
3
5
6
(PRODUCT LEVEL)
SEAL-INLET VALVE
SEAL-EXHAUST VALVE
COLLET
VALVE-EXHAUST
VALVE MECHANISM GP
SPRING-VALVE
RETAINER-SPRING
VALVE-INLET
< E ND>
1 of 1
4
SEE
P AGE
24
g03317583
BASIC ENGINE
23
BASIC ENGINE
335-5602
VALVE MECHANISM GP
PART OF 391-3197 ROCKER ARM GP
SMCS-1102, 1121, 1123, 1209
NOTE
M
RE F
NO
GRAP HIC
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
i05664405
P A RT NA ME
PA RT NUMBE R
335-5604
276-9200
335-5605
225-5961
8T-9535
225-5962
225-5959
225-5638
225-5625
5B-9079
185-1546
225-5640
5B-9079
185-1546
QTY
1
2
1
2
1
5
2
5
6
1
1
6
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
SHAFT AS-ROCKER ARM
PLUG-SHAFT END
SHAFT-ROCKER ARM
WASHER (26.7X34.32X0.38-MM THK)
BOLT-SOCKET HEAD (M8X1.25X60-MM)
BOLT (M8X1.25X30-MM)
CLIP
SPRING
LEVER AS
NUT-JAM (3/8-24-THD)
SCREW
LEVER AS
NUT-JAM (3/8-24-THD)
SCREW
M - METRIC PART
GRAPHIC #1
24
BASIC ENGINE
<E ND>
g03319968
1 of 1
SEBP6136
LUBRICATION SY STE M
425-0181
BREATHER GP
SMCS-1317
NOTE
REF
NO
i05644559
GRAPHIC
RE F
1
1
2
1
Y
3
1
M
4
1
M
5
1
M
6
1
7
1
8
1
9
1
10
1
11
1
M - METRIC PART
Y - SEPARATE ILLUSTRATION
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
QTY
422-0508
422-7707
424-9429
6I-0217
6I-0254
178-3336
032-9020
280-2023
306-2333
2S-3440
7C-1281
1
1
1
3
16
2
1
1
1
2
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
BRACKET
HOSE
COVER GP-VALVE MECHANISM
BOLT (M8X1.25X20-MM)
BOLT (M8X1.25X30-MM)
NUT-HEX FLANGE (M8X1.25-THD)
CLIP
HOSE
BASE GP-BREATHER
CLAMP-HOSE
BRACKET
< E ND>
1 of 1
4
3
g03589312
LUBRICATION SYSTEM
25
LUBRICATION SYSTEM
419-6486
FILLER GP-ENGINE OIL
SMCS-1316
NOTE
RE F
NO
1
2
2A
2B
2C
M
3
M - METRIC PART
i05644809
GRAP HIC
REF
1
1
1
1
1
1
GRAPHIC #1
26
LUBRICATION SYSTEM
P A RT NA ME
PA RT NUMBE R
225-6522
285-3058
234-6171
130-9888
113-1504
6I-0217
QTY
1
1
1
1
1
2
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
PLUG-CUP
FILLER AS-OIL
SEAL-O-RING
CAP-OIL FILLER (ENGINE)
SEAL-O-RING
BOLT (M8X1.25X20-MM)
<E ND>
g03596564
1 of 1
SEBP6136
LUBRICATION SY STE M
346-0220
FILTER GP-ENGINE OIL
SMCS-1306, 1308
NOTE
i05723838
REF
NO
GRAPHIC
RE F
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
269-8325
QTY
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
FILTER-ENGINE OIL
< E ND>
1 of 1
4
g01198493
LUBRICATION SYSTEM
27
LUBRICATION SYSTEM
424-1869
FILTER GP-ENGINE OIL
SMCS-1306, 1308
NOTE
i05649596
RE F
NO
GRAP HIC
REF
1
1
GRAPHIC #1
28
LUBRICATION SYSTEM
P A RT NA ME
PA RT NUMBE R
273-5711
QTY
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
FILTER-FUMES DISPOSAL
<E ND>
g03596205
1 of 1
SEBP6136
LUBRICATION SY STE M
346-0737
PUMP GP-ENGINE OIL
SMCS-1304, 1315
NOTE
i05723741
REF
NO
GRAPHIC
RE F
1
2
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
373-8014
6I-1090
QTY
1
4
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
PUMP-OIL
BOLT (M8X1.25X40-MM)
< E ND>
1 of 1
4
g02815299
LUBRICATION SYSTEM
29
COOLING SYS TEM
326-7401
COOLER GP-ENGINE OIL
PART OF 346-0097 COOLER GP-ENGINE OIL
i05644584
SMCS-1378
NOTE
RE F
NO
GRAP HIC
REF
M
1
2
3
4
5
M - METRIC PART
30
COOLING SYSTEM
1
1
1
1
1
P A RT NA ME
PA RT NUMBE R
6I-0260
6I-4793
277-2500
281-7039
281-7040
QTY
1
6
1
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT (M8X1.25X25-MM)
BOLT (M8X1.25X50-MM)
GASKET
COOLER-OIL (ENGINE)
GASKET
1 of 2
SEBP6136
COOLING SYSTEM
326-7401
COOLER GP-ENGINE OIL (c on td .)
GRAPHIC #1
SEBP6136
< E ND>
2 of 2
i05644584
g01508024
COOLING SYSTEM
31
COOLING SYS TEM
346-0097
COOLER GP-ENGINE OIL
SMCS-1378
NOTE
RE F
NO
i05644588
GRAP HIC
REF
1
1
2
1
3
1
4
1
Y
5
1
6
1
M
7
1
8
1
9
1
M - METRIC PART
Y - SEPARATE ILLUSTRATION
GRAPHIC #1
32
COOLING SYSTEM
P A RT NA ME
PA RT NUMBE R
QTY
225-7944
232-3751
277-2538
283-4559
326-7401
367-7142
6I-0260
6I-0456
6I-4793
2
1
2
1
1
1
4
4
11
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
GASKET
PLATE
GASKET
HEAD AS-OIL FILTER
COOLER GP-ENGINE OIL
TUBE AS-OIL
BOLT (M8X1.25X25-MM)
BOLT (M8X1.25X45-MM)
BOLT (M8X1.25X50-MM)
30
<E ND>
g03588877
1 of 1
SEBP6136
COOLING SYSTEM
346-0411
PUMP GP-WATER
SMCS-1361
NOTE
i05648641
GRAPHIC
RE F
1
2
4
5
6
1
1
1
1
1
1
1
113-8129
123-2899
277-2925
225-7738
277-2923
281-8744
354-4754
2
2
1
1
1
1
1
7
1
417-7782
1
1
1
1
1
6I-0217
6I-0254
6I-0839
225-8019
2
2
5
1
M
M
8
9
10
11
M - METRIC PART
GRAPHIC #1
SEBP6136
PART NAME
REF
NO
PA RT NUMBER
QTY
1
2
3
5
6
SEE
P AGE
(PRODUCT LEVEL)
BOLT (M8X1.25X75-MM)
BOLT (M10X1.5X40-MM)
CONNECTION AS
SEAL-O-RING
GASKET
GASKET-WATER REGULATOR
KIT-WATER PUMP
(KIT INCLUDES GASKET & PUMP GP)
REGULATOR AS-WATER TEMPERATURE (INCLUDES
CONNECTOR) (WATER TEMPERATURE)
BOLT (M8X1.25X20-MM)
BOLT (M8X1.25X30-MM)
BOLT (M8X1.25X70-MM)
GASKET
< E ND>
1 of 1
4
g03357993
COOLING SYSTEM
33
AIR INLET AND EXHAUST SYSTEM
346-0773
MANIFOLD GP-INLET
SMCS-1058
NOTE
i05645670
RE F
NO
GRAP HIC
REF
1
1
1
1
M
2
M - METRIC PART
P A RT NA ME
PA RT NUMBE R
277-4374
238-8288
6I-0645
GRAPHIC #1
34
AIR INLET AND EXHAUST SYSTEM
QTY
1
1
4
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
ELBOW AS-AIR INLET
GASKET-INLET
BOLT (M8X1.25X25-MM)
<E ND>
g03316898
1 of 1
SEBP6136
AIR INLET AND EXHAUST SYSTEM
419-9129
TURBOCHARGER GP
SMCS-1052, 1053
NOTE
REF
NO
1
2
3
4
5
6
7
8
9
M
9A
9B
9C
10
11
12
M - METRIC PART
M
i05649574
GRAPHIC
RE F
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
QTY
6I-0563
6I-0217
238-8292
278-0017
279-9361
286-7851
336-9839
350-2375
350-2377
277-9938
277-9939
277-9940
361-7519
431-4574
437-4170
4
5
12
1
2
12
1
1
1
1
2
1
4
1
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
NUT (M10X1.5-THD)
BOLT (M8X1.25X20-MM)
BOLT-FLANGE HEAD
GASKET
GASKET-EXHAUST
SPACER
MANIFOLD-EXHAUST
TUBE AS
LINES GP-TURBOCHARGER
BOLT-SPECIAL (BANJO)
WASHER
SEAL-O-RING
ROD-THREADED
TURBOCHARGER
GASKET
< E ND>
1 of 1
4
g03593460
AIR INLET AND EXHAUST SYSTEM
35
FUEL SYS TEM
423-5411
FILTER GP-FUEL
SMCS-1261
NOTE
GRAP HIC
REF
1
1A
1
1
GRAPHIC #1
36
i05645271
RE F
NO
FUEL SYSTEM
P A RT NA ME
PA RT NUMBE R
252-6334
252-6338
QTY
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
FILTER GP-WATER SEP & FUEL
FILTER ELEMENT-WTR SEP & FUEL
<E ND>
g01398258
1 of 1
SEBP6136
FUEL SYSTEM
433-8929
FILTER GP-FUEL
SMCS-1261
NOTE
i05645200
REF
NO
GRAPHIC
RE F
1
2
3
4
5
6
7
8
9
10
11
1
1
1
1
1
1
1
1
1
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
100-4458
111-8222
231-4457
240-5571
243-3811
246-4383
232-9758
232-3126
357-4187
398-3877
215-9508
QTY
4
1
1
1
3
1
3
1
1
1
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
BOLT (M8X1.25X14-MM)
BOLT (M8X16-MM)
GASKET
BRACKET
BOLT-FLANGE HEAD
PLATE
WASHER (6.51X17.785X1.6-MM THK)
CLIP
KIT-FUEL PRIMING PUMP
LINE AS-FUEL
FITTING (QUICK DISCONNECT, MALE)
< E ND>
1 of 1
4
g03585177
FUEL SYSTEM
37
FUEL SYS TEM
393-7672
PUMP GP-FUEL INJECTION
SMCS-1251, 1290
NOTE
RE F
NO
M
1
2
3
4
5
6
7
8
9
M
10
M
11
12
13
14
15
M - METRIC PART
GRAPHIC #1
38
FUEL SYSTEM
i05648632
GRAP HIC
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
P A RT NA ME
PA RT NUMBE R
100-4830
169-5326
230-8989
232-1794
336-4757
364-2901
396-5218
396-8257
399-3526
6I-0260
178-3336
232-1793
232-3149
232-3274
238-8671
QTY
1
1
1
5
1
1
6
1
1
4
1
1
3
6
6
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
BOLT (M10X1.5X20-MM)
SWITCH-TEMPERATURE
GEAR-FUEL PUMP (68-TEETH)
HOSE
BRACKET
LINES GP-FUEL INJECTION
INJECTION GP-CETANE
CAP
PUMP AS-FUEL INJECTION
BOLT (M8X1.25X25-MM)
NUT-HEX FLANGE (M8X1.25-THD)
CABLE
WASHER (8.35X16.85X1.55-MM THK)
BOLT (M8X1.25X48.1-MM)
CLAMP-INJECTOR
<E ND>
g03595316
1 of 1
SEBP6136
FUEL SYSTEM
450-1309
THROTTLE GP–24-VOLT
SMCS-1265
NOTE
i05649502
REF
NO
GRAPHIC
RE F
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
300-5183
QTY
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
RESISTOR AS (24-VOLT)
< E ND>
1 of 1
4
g01029709
FUEL SYSTEM
39
ELECTRICAL AND STARTING SY STE M
346-1822
CONTACTOR GP-ALARM
SMCS-7400
NOTE
i05649591
RE F
NO
GRAP HIC
REF
1
2
3
4
1
1
1
1
P A RT NA ME
PA RT NUMBE R
199-9267
216-9633
232-3861
8C-3445
GRAPHIC #1
40
ELECTRICAL AND STARTING SYSTEM
QTY
1
1
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
SEAL-O-RING
VALVE AS-FLUID SAMPLING
PLUG (BLANKING)
CAP-DUST
<E ND>
g03587904
1 of 1
SEBP6136
ELE CTRICAL A ND STARTING SYS TEM
393-0879
STARTING AID GP
SMCS-1090
NOTE
i05649196
REF
NO
GRAPHIC
RE F
1
2
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
337-2958
226-8770
QTY
1
6
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
CONNECTION AS
GLOW PLUG (24-VOLT)
< E ND>
1 of 1
4
g03317493
ELECTRICAL AND STARTING SYSTEM
41
ELECTRICAL AND STARTING SY STE M
392-2020
STARTING MOTOR GP-ELECTRIC–24-VOLT,
i05649334
SMCS-1453
NOTE
RE F
NO
1
2
3
M - METRIC PART
M
GRAP HIC
REF
1
1
1
P A RT NA ME
PA RT NUMBE R
6I-4012
175-7141
357-5205
GRAPHIC #1
42
4-KW
ELECTRICAL AND STARTING SYSTEM
QTY
3
1
1
1
2
3
4
5
6
SEE
PAGE
(PRODUCT LEVEL)
STUD
NUT-HEX FLANGE (M10X1.5-THD)
STARTER
<E ND>
g01526684
1 of 1
SEBP6136
S E RV ICE E QUIP ME NT A ND S UP P LIE S
346-1967
PLATE & FILM GP
SMCS-7405, 7557
NOTE
i05646993
REF
NO
GRAPHIC
RE F
1
2
1
1
GRAPHIC #1
SEBP6136
PART NAME
PA RT NUMBER
298-5630
326-9052
QTY
1
1
1
2
3
5
6
(PRODUCT LEVEL)
SEE
P AGE
PLATE-IDENTIFICATION (CAT)
FILM-WARNING (DO NOT SPRAY, READ OMM)
< E ND>
1 of 1
4
g03318790
SERVICE EQUIPMENT AND SUPPLIES
43
PART NUMBER INDEX
Part
Page
P art
Page
2
0
2S-3440 . . . . . . . . 25
3
3K-0360 . . . . . . . . . 9
5
032-9020
033-7687
067-6006
067-6043
067-6095
067-6135
.
.
.
.
.
.
25
11
.7
.5
.2
.2
4
067-6179 . . . . . . . 13
067-6823 . . . . . . . . 5
21
5B-9079 . . . . . . . . 24
5P-4906 . . . . . . . . . 9
5P-8245 . . . . . . . . 11
6
6I-0217 . . . . . . . . 13
18
25
26
33
35
6I-0254 . . . . . . . . 13
25
33
6I-0260 . . . . . . . . 13
18
30
32
38
6I-0423 . . . . . . . . 12
6I-0454 . . . . . . . . 13
6I-0456 . . . . . . . . 32
6I-0563 . . . . . . . . 35
6I-0572 . . . . . . . . 18
6I-0645 . . . . . . . . 13
34
6I-0654 . . . . . . . . 16
6I-0839 . . . . . . . . 33
6I-1090 . . . . . . . . 29
6I-1497 . . . . . . . . 18
6I-4012 . . . . . . . . 42
6I-4681 . . . . . . . . 18
6I-4793 . . . . . . . . 30
32
7
7C-1281 . . . . . . . . 25
7C-4616 . . . . . . . . 13
8
8C-3445
8L-2786
8T-0269
8T-0337
8T-9535
.
.
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.
.
.
40
18
18
.3
24
9
9S-4185 . . . . . . . . 18
► P R IMA R Y R E F E R E NC E
SEBP6136
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.
.
1
100-3751
100-4458
100-4830
100-4841
101-3895
102-9941
105-5761
111-8222
113-1504
113-8129
121-0883
123-2899
124-3536
130-9888
133-1011
138-2053
152-2886
169-5326
170-0967
175-7141
178-3336
.
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.
.
179-7071
185-0884
185-1546
199-3109
199-9267
199-9751
.
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.
13
37
38
15
13
13
.7
37
26
33
12
33
19
26
13
.2
.7
38
.9
42
25
38
10
.5
24
12
40
20
2
209-9219
215-9508
216-8634
216-9633
225-5625
225-5638
225-5640
225-5959
225-5961
225-5962
225-6522
225-7738
225-7944
225-8019
225-8858
226-8770
230-8094
230-8989
231-4457
232-1322
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.
.6
37
13
40
24
24
24
24
24
24
26
33
32
33
.5
41
18
38
37
.6
20
232-1793 . . . . . . . 38
232-1794 . . . . . . . 38
232-3126 . . . . . . . 37
P art
232-3149
232-3274
232-3666
232-3751
232-3861
232-7449
232-7596
232-7597
232-7599
232-9758
233-2492
234-6171
238-8288
238-8292
238-8671
240-5571
243-3811
246-4383
251-8336
252-6334
252-6338
252-6438
254-3954
256-7704
269-8325
273-5711
274-1935
275-9883
275-9891
276-5600
276-5602
276-5603
276-7391
276-7478
276-9200
277-2500
277-2538
277-2923
277-2925
277-3012
277-3013
277-4223
277-4374
277-4444
277-4445
277-4490
277-9938
277-9939
277-9940
278-0017
279-9254
279-9361
280-2023
281-7039
281-7040
281-8744
283-4283
283-4302
283-4559
283-8301
283-8302
285-3058
286-7851
287-8597
291-4184
291-6515
291-6517
291-6519
291-6521
291-6522
291-6523
291-6524
291-6526
291-6528
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291-6529 . . . . . . . 13
293-9737 . . . . . . . 13
298-5630 . . . . . . . 43
38
38
13
32
40
. 6
. 5
. 5
. 5
37
11
26
34
35
38
37
37
37
18
36
36
23
23
. 3
27
28
22
. 9
18
. 5
. 5
. 6
. 4
19
24
30
32
33
33
13
13
13
34
16
16
17
35
35
35
35
11
35
25
30
30
33
18
18
32
17
17
26
35
12
. 9
13
13
13
13
13
13
13
13
13
Page
3
300-5183
302-6780
306-2333
315-3393
315-3394
317-5482
317-5483
317-5485
317-5486
323-9312
326-7288
326-7289
326-7401
326-7401
326-9052
329-3796
331-0290
331-1682
331-1682
335-5602
335-5602
335-5604
335-5605
335-5606
335-5607
335-6264
335-7055
336-4757
336-9839
337-2958
341-5724
342-6510
343-0701
343-0701
343-4295
345-8840
345-8840
345-8964
345-8964
345-9659
345-9659
346-0097
346-0097
346-0220
346-0220
346-0411
346-0411
346-0507
346-0507
346-0737
346-0737
346-0773
346-0773
346-0818
346-0818
346-1510
346-1510
346-1819
346-1819
346-1822
346-1822
346-1841
346-1841
346-1967
346-1967
346-2908
.
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. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
. .. . ..
PART NUMBER INDEX
. 39
. 13
. 25
. 23
. 23
. 19
. 19
.. 4
.. 4
. 19
.. 3
.. 3
►30
32
. 43
. 15
. 19
. ►5
6
. 23
►24
. 24
. 24
. 23
. 23
.. 7
.. 8
. 38
. 35
. 41
. 12
. 22
.. 1
►2
.. 7
.. 1
►12
.. 1
►11
.. 1
►18
.. 1
►32
.. 1
►27
.. 1
►33
.. 1
►13
.. 1
►29
.. 1
►34
.. 1
►16
.. 1
►17
.. 1
►9
.. 1
►40
.. 1
►20
.. 1
►43
.. 1
B1
P A RT NUMB E R INDE X
Pa rt
Page
346-2908
348-3283
348-3283
348-3285
348-3285
348-3503
348-3503
350-0637
350-2375
350-2377
351-1724
351-4749
354-4754
354-8322
354-8538
355-2243
357-4187
357-5205
358-3097
358-3097
359-6616
360-1564
360-1978
361-7519
363-0559
364-2901
364-5145
367-5394
367-7142
369-6810
372-8247
373-8014
375-9272
376-4074
376-6464
380-4838
381-6235
381-9252
382-5079
382-5079
389-7188
391-3193
391-3193
391-3197
391-3197
392-2020
392-2020
393-0879
393-0879
393-4006
393-5558
393-5558
393-7672
393-7672
396-5218
396-8257
398-3877
399-3526
►21
. .. .. . .. 1
►6
. .. .. . .. 1
►4
. .. .. . .. 1
►15
. .. .. . .. 2
. . . . . . . 35
. . . . . . . 35
. . . . . . . 22
. . . . . . . 18
. . . . . . . 33
. . . . . . . 18
. . . . . . . 18
. . . . . . . 22
. . . . . . . 37
. . . . . . . 42
. .. .. . .. 1
►22
. .. .. . .. 8
. . . . . . . 19
. .. .. . .. 4
. . . . . . . 35
. .. .. . .. 4
. . . . . . . 38
. .. .. . .. 4
. .. .. . .. 3
. . . . . . . 32
. . . . . . . 13
. .. .. . .. 9
. . . . . . . 29
. . . . . . . 12
. .. .. . .. 4
. .. .. . .. 1
. . . . . . . 19
. . . . . . . 23
. . . . . . . 13
. . . . . . . ►7
8
. . . . . . . 19
. .. .. . .. 1
►8
. .. .. . .. 1
►23
. .. .. . .. 1
►42
. .. .. . .. 1
►41
. . . . . . . 12
. .. .. . .. 1
►19
. .. .. . .. 1
►38
. . . . . . . 38
. . . . . . . 38
. . . . . . . 37
. . . . . . . 38
417-7782
418-0876
419-6486
419-6486
419-9129
419-9129
422-0508
422-7707
423-5411
423-5411
424-1869
. . . . . . . 33
. . . . . . . 19
. .. .. . .. 1
►26
. .. .. . .. 1
►35
. . . . . . . 25
. . . . . . . 25
. .. .. . .. 1
►36
. .. .. . .. 1
Part
424-1869
424-9429
424-9429
425-0181
425-0181
431-4574
433-8929
433-8929
435-1889
435-1889
437-4170
450-1309
450-1309
450-1930
Page
Part
Page
P art
Page
►28
. . . . . . . ►3
25
.. . .. .. . 1
►25
. . . . . . . 35
.. . .. .. . 1
►37
.. . .. .. . 1
►10
. . . . . . . 35
.. . .. .. . 1
►39
. . . . . . . ►1
4
►
B2
P RIMAR Y R E FE RE N CE
PART NUMBER INDEX
SEBP6136
©2014 Caterpillar
All Rights Reserved
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the
POWER EDGE trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SEBP6136
C7.1 Indus trial E ngi ne
6 73 1 -UP