A GaAs MMIC Single-Chip RF-MEMS Switched Tunable LNA 1,2 Robert Malmqvist, 1,†Carl Samuelsson, 2,3Shakila Reyaz, 1Andreas Gustafsson, 4Seonho Seok, 4 Michel Fryziel, 4Paul-Alain Rolland, 5Brice Grandchamp and 6Rens Baggen 1 Swedish Defence Research Agency (FOI), 58330 Linköping, Sweden, +46 13 378353, rma@foi.se 2 Uppsala University, 751 05 Uppsala, Sweden 3 NED University of Engineering & Technology, Karachi 75270, Pakistan 4 CNRS-IEMN, 59652 Villeneuve d’Ascq, Cedex, France 5 OMMIC S.A.S, F-94453 Limeil-Brevannes, Cedex, France 6 IMST GmbH, D-47475 Kant-Lintfort, Germany †Now with SAAB AB, SE-581 88 Linköping, Sweden Abstract — This paper presents a novel compact circuit design of an RF-MEMS frequency-agile LNA realized in a GaAs MMIC process that also includes a BCB cap type of wafer-level package. The uncapped/BCB capped single-chip GaAs MEMS tunable LNA circuits which can be matched at different frequency bands (e.g at X-band and Ku-/K-band) present similar in-band gain, linearity and noise figure over 30-60% wide tuning ranges (the uncapped MEMS tunable LNA has an NF≤3 dB at 14-21 GHz with ≤0.6 dB higher NF at 9-13 GHz). The validated MMIC designs are first time realizations of uncapped/0-level packaged MEMS tunable (wide-band/narrow-band) LNAs in a GaAs foundry process. Index Terms — Low noise amplifiers, MMIC, radio frequency micro-electromechanical systems, switches I. INTRODUCTION Reconfigurable high-performance (low loss/DC power and high isolation/linearity) ICs are key elements in RF systems for wireless communication, space, defense and security applications. Due to its superior RF properties RF-MicroElectroMechanical Systems (MEMS) switches have been proposed as an enabling technology in adaptive front-end solutions (e.g. switches from RadantMEMS). On-chip integration of RF-MEMS and Monolithic Microwave Integrated Circuits (MMICs) could enable a higher degree of functionality in reconfigurable (multiband/wideband) front-ends. Single-chip MEMS switched low noise amplifiers (LNAs) based on GaAs and silicon technologies reported a noise figure (NF) of 1-2 dB at 1020 GHz and 8 dB at 60-77 GHz, respectively [1-4]. The GaAs MEMS LNAs presented in [1-3] were implemented as switched dual-amplifier designs where two different amplifiers covering the same frequency range could be selected depending on the requirements. Packaging of RF-MEMS switches is also a critical part of the manufacturing process and the MEMS active ICs reported in [1-4] were not packaged. MEMS switches are mechanical devices which need to be packaged (protected) before the wafers are diced and to extend the life time of such switches. Micro-strip ICs that use via holes require a backend processing of the wafers that can also result in destruction of the MEMS switches. Packaging of MEMS switches is preferably made at the wafer-level (0-level) in which case the MEMS switches can be released and packaged after the backend process. Some recent studies have focused on development of packaging solutions using e.g. BenzoCycloButene (BCB) type of protective caps with marginal effect on the packaged switch performance up to the mm-wave range and also to improve the reliability of MEMS switches fabricated in III-V processes [5-6]. In this paper, we will present uncapped/BCB capped GaAs frequency-agile (tunable) LNAs that can be matched at different frequency bands (e.g. close to 10 GHz and 20 GHz) using reconfigurable impedance matching networks. Such highly integrated adaptive (dual-band/multi-band) RF-MEMS enabled LNA MMICs can be commercially very attractive since such tunable devices can be useful for many different frequency bands and applications. II. GAAS RF-MEMS BASED TUNABLE LNA MMICS A. RF-MEMS Switches made in a GaAs Foundry Process The RF-MEMS switches used here (developed by the GaAs foundry OMMIC) are ohmic contact switches (see Fig. 2) and when the switch is closed the cantilever is in down-state (ON) and a low contact resistance (RON) is realized in the RF path (while COFF=10 fF in the up-state). The cantilever contains several parallel so-called flex slots to ensure a good contact is made between the four switch beams and the contact bumps when the switch is pulled down (the switch actuation voltage is typically 50-70 V). Such GaAs MEMS serial switches show 15-60 dB of isolation up to 40 GHz with 0.3-1 dB of transmission losses up to 95 GHz [7]. The DC power consumption is very low since only a small leakage current will flow (<10 µA). The on/off switch times are in the order of 1-10 µs [7]. 978-1-4799-0583-6/13/$31.00 ©2013 IEEE Authorized licensed use limited to: National YunLin University Of Technology. Downloaded on March 28,2022 at 10:26:18 UTC from IEEE Xplore. Restrictions apply. (a) Fig. 1. Circuit schematic of a frequency-agile LNA with RFMEMS switched reconfigurable impedance matching networks. B. Circuit Design Figure 1 depicts the circuit schematic of a frequencyagile LNA consisting of an unmatched amplifier combined with reconfigurable (switched) input and output matching networks. Four MEMS switches (SW1, SW3, SW4, SW6) are in a shunt configuration to ground via a small on-chip capacitor C1 (0.13 pF) and in parallel with an equally sized capacitor C2 (0.13 pF). Two switches (SW2, SW5) are used to connect different transmission lines (or on-chip inductors) TL1, TL2, TL3 and TL4. When the shunt switches are in down-state (“1”) and the series switches are in up-state (“0”) the load capacitance CL of each matching network will be determined by 2(C1 + C2) which together with TL1 and TL3 can be used to set the resonance frequencies (f101) of the input/output impedance matching (s11 and s22) for a specific frequency band. On the other hand, when the shunt switches are in up-state (0) and the series switches are in down-state (1) the corresponding s11 and s22 resonance frequencies (f010) will be controlled by CL=2C2 (COFF << C1) and the parallel combinations of TL1//TL2 and TL3//TL4, respectively. Given certain transmission line (or inductor) values f101 < f010 since CL(101) > CL(010) (we will denote those frequencies or bands as Low-band and High-band, respectively). The frequency tuning range Δf = f010 – f101 is proportional to the ratio between the load capacitances CL(101)/CL(010) = 2(C1 + C2)/2C2 = 2 when C1 = C2. Figure 2a-c show micrographs of an RF-MEMS reconfigurable matching network (break-out) and tunable MEMS LNA MMICs that were fabricated on 100 μm thick GaAs wafers using OMMIC’s 0.13 μm gate length high electron mobility transistor (HEMT) technology. Compared with the fabricated uncapped versions of those circuits the BCB capped RF-MEMS tunable LNA design was modified in order to fulfill the design rules for 0-level 2 packaging (circuit areas of both designs equal 1x3 mm ). The following gate widths (Wgi, i=1, 2) were used in the the uncapped/BCB capped tunable LNA designs: Wg1 = 6×35 µm, Wg2 = 4×35 µm and Wg1=4×50 µm, Wg2=4×35 µm. In the BCB capped LNA design C1=C2=0.1 pF. (b) (c) Fig. 2. Micrographs of (a) a GaAs RF-MEMS reconfigurable LNA matching network and (b-c) uncapped/BCB capped tunable LNA MMICs with on-chip RF-MEMS matching networks. C. Experimental Results Figure 3 shows measured and simulated s-parameters and noise figure of a two-stage unmatched wideband LNA break-out circuit (chip photo not shown). The unmatched LNA shows 15-20 dB of gain and NF=2 dB at 6-26 GHz with |s11| and |s22| below 0 dB and –4 dB. The DC power consumption (PDC) of the unmatched GaAs LNA was 56 mW. Figure 4 shows measured |s21|, |s11| and |s22| of a GaAs MMIC 1-bit RF-MEMS input matching network shown in Fig. 2a when the two shunt MEMS switches used were first in up-state and the series switch in downstate and vice versa. The two possible tuning states (010 and 101) result in an f010 that occurs at 23.6 GHz for |s11| and |s22| (High-band) whereas f101 occurs at 11.7/12.8 GHz (Low-band) thus a factor two in tuning range. At those resonance frequencies, |s21|, |s11| and |s22| equal -0.9/-2.6 dB, -15/-9 dB and -22/-41 dB, respectively. The measured results are found to agree relatively well with simulations (simulated |s21|, |s11| and |s22| equal -0.8/-1.6 dB, -15/-12 dB and -26/-26 dB at 24.3 GHz and 12.7 GHz, respectively). The higher in-band transmission loss of the GaAs MEMS matching network for the 101 state is explained by additional losses of the two shunt switches in down-state (simulations indicate it may be possible to achieve lower losses for the Low-band case if the contact resistance can be made sufficiently small). Authorized licensed use limited to: National YunLin University Of Technology. Downloaded on March 28,2022 at 10:26:18 UTC from IEEE Xplore. Restrictions apply. (a) Fig. 3. Measured and simulated s-parameters and noise figure of a two-stage unmatched LNA MMIC (break-out circuit). (b) Fig. 4. Measured s-parameters of a 1-bit GaAs MMIC RFMEMS based reconfigurable impedance matching network. In Figs. 5a-c, measured s-parameters of the uncapped/BCB capped GaAs RF-MEMS tunable LNA MMICs are given for the two tuning states (101 and 010) when PDC=21/40/60 mW (tunable LNA noise figure results are shown in Figs. 6a-c). For the High-band state the uncapped GaAs MEMS tunable LNA design achieve s21|=11-13 dB at 7-21 GHz with NF=3 dB at 14-21 GHz (|s11|, |s22| ≤ –10 dB at 16-21 GHz) whereas for the Lowband state |s21|=12-14 dB at 8-12 GHz and NF>4 dB (|s11|, |s22| ≤ –10 dB at 10-12 GHz). The gain and NF improve with PDC=40 mW (with similar -10 dB bandwidths for |s11|, |s22|). The High-band NF=2.5-3.3 dB at 14-21 GHz and Low-band NF is up to 0.6 dB higher at 9-13 GHz. The GaAs MEMS tunable (wide-band/narrow-band) LNA MMICs demonstrate dual-band impedance matching over 30-60% wide tuning ranges with similar in-band LNA gain, noise figure and linearity (OIP3=13-17 dBm). (c) Fig. 5. Measured s-parameters of RF-MEMS tunable (wideband/narrow-band) LNA GaAs MMICs: (a-b) uncapped (PDC=21 mW/40 mW) and (c) BCB capped (PDC=60 mW). The reduced tuning range of the BCB capped MEMS tunable LNA may be explained by a denser circuit layout. Authorized licensed use limited to: National YunLin University Of Technology. Downloaded on March 28,2022 at 10:26:18 UTC from IEEE Xplore. Restrictions apply. VII. CONCLUSION Uncapped and BCB capped (wafer-level packaged) frequency tunable RF-MEMS switched GaAs LNA 2 MMICs with compact chip dimensions (1x3 mm ) were presented in this paper. Such single-chip MEMS tunable (wide-band/narrow-band) LNA circuits demonstrate dualband impedance matching over relatively wide (30-60%) tuning ranges together with similar in-band gain, noise figure and linearity. The experimentally validated RFMEMS reconfigurable GaAs LNA MMICs could enable more cost-effective ways to realize highly adaptive (e.g. wide-band/narrow-band/multi-band) single-chip frontends for wireless applications up to the mm-wave range. (a) ACKNOWLEDGMENT The authors wish to acknowledge the European Union for the funding and support of the FP7 project MEMS-4MMIC (grant agreement no. 224101). REFERENCES [1] [2] [3] (b) [4] [5] [6] [7] M. Kim, J.B. Hacker, R.E. Mihailovich, J.F. DeNatale, “A monolithic MEMS switched dual-path power amplifier,” IEEE Microwave & Wireless Comp. Lett., vol. 11, no. 7, pp. 285-286, July 2001. J.B. Hacker et al., “Monolithic PHEMT MMICs integrated with RF MEMS switches,” 2004 IEEE Compound Semiconductor Integrated Circuits Symp., pp 229-232, Oct. 2004. R. Malmqvist et al., “A K-band single-chip reconfigurable/multi-functional RF-MEMS switched dualLNA MMIC,” 2012 IEEE MTT-S Int. Microwave Symp. Dig., June 2012. A. C. Ulusoy, M. Kaynak, T. Purtova, B. Tillack, H. Schumacher, “A 60 to 77 GHz switchable LNA in an RFMEMS embedded BiCMOS technology,” IEEE Microwave & Wireless Comp. Lett. Vol. 22, no. 8, pp.430-432, Aug. 2012. S. Seok et al., “Wafer-level BCB CAP packaging of integrated MEMS switches,” 2012 IEEE MTT-S Int. Microwave Symp. Dig., June 2012. A. Persano, A. Tazzoli, A. Cola, P. Siciliano, G. Meneghesso, F. Quaranta, “Reliability enhancement by suitable actuation waveforms for capacitive RF MEMS switches in III-V technology,” IEEE Journal of Microelectromechanical Systems, vol. 21, no. 2, pp. 414419, April 2012. P. Rantakari, et al, “Wide-band radio frequency micro electro-mechanical systems switches and switching networks using a gallium arsenide monolithic microwaveintegrated circuits foundary process technology, J. of IET Microwaves, Antenna and Prop., pp. 948-955, June 2011. (c) Fig. 6. Measured noise figure of RF-MEMS tunable (wideband/narrow-band) LNA GaAs MMICs: (a-b) uncapped (PDC=21 mW/40 mW) and (c) BCB capped (PDC=60 mW). Authorized licensed use limited to: National YunLin University Of Technology. Downloaded on March 28,2022 at 10:26:18 UTC from IEEE Xplore. Restrictions apply.