Location of Shunt Capacitors The power factor improver capacitor can be installed in: 1. system bus 2. distribution point 3. load side In such cases it is recommended to install capacitor bank with the feeder which provides entire of this particular load. This scheme is known as branch capacitor bank scheme. As capacitor bank is directly connected to feeder or branch, it does not help to reduce losses in primary system from where the branch comes out. The main reasons of complexity is in that case, different sizes and capacities of capacitor bank are required to be installed depending upon the demand of individual load. To overcome this difficulty, it is always preferable to install a bulk capacitor bank at high voltage bus system instead of installing smaller capacitor bank at every load point. Although the control over reactive power of the system is little bit compromised but still it is much practical approach in the view of complexity and cost. So capacitor bank at load side and capacitor bank at primary systems both have their own benefits. Depending upon the demand of system, both schemes are used. Distribution System Capacitor Bank In distribution feeder capacitor bank are installed on pole to compensate reactive power of that particular feeder. These banks are normally mounted on one of the poles on which the distribution feeders run. The mounted capacitor banks are normally interconnected with over head feeder conductors by means of insulated power cable. The size of the cable depends upon the voltage rating of the system. The voltage range of the system for which pole mounted capacitor bank can be install, may be from 440 V to 33 KV. The rating of capacitor bank may be from 300 KVAR to MVAR. The pole mounted capacitor bank can be either fixed unit or switched unit depending upon varying load condition. EHV Shunt Capacitor In extra high voltage system, the generated electrical power may have to be transmitted a long distance via transmission line. During journey of power, sufficient voltage may be dropped due to inductive effect of the line conductors. This voltage drop may be compensated by providing EHV capacitor bank at EHV sub-station. This drop of voltage is maximum at peak load condition; hence, the capacitor bank installed for in this case should have switching control to make it off and on as when required. Substation Capacitor Bank When high inductive load has to be delivered from a high voltage or medium voltage substation, one or more capacitor bank of suitable size should be installed at substation to compensate inductive VAR of the entire load. These capacitors banks are controlled by circuit breaker and provided with lightening arrestors. Typical protection scheme along with protection relays are also provided. Metal Encoder Capacitor Bank For small and industrial subtraction indoor type capacitor banks may also be used. These capacitor banks are installed in metal cabinet. This design is compact and bank requires less maintenance. The uses of these banks are more compared to outdoor bank, as these are not exposed to external environment. Distribution Capacitor Bank Distribution capacitor banks are normally pole mounted capacitor bank installed nearer to load point or installed at distribution subtraction. These banks do not help to improve power factor of primary system. These capacitors bank are cheaper than other power capacitors bank. All types of protection schemes for capacitor bank cannot be provided to a pole mounted capacitor bank. Although pole mounted cap bank is outdoor type but sometimes it is kept in metal enclosure to protect from outdoor environmental conditions. Fixed Capacitor Bank There are certain loads mainly certain industrial loads which need fixed reactive power to meet power factor. In this type feeder fixed capacitor bank is used. These banks do not have separate control system to switch ON or OFF. These banks run with feeders. The banks are connected to the feeders as long as the feeders are live. Switched Capacitor Banks In high voltage power system, compensation of reactive power is mainly required during peak load condition of system. There may be reverse effect if the bank is connected to the system at mean load condition. At low load condition, the capacitive effect of bank may increase the reactive power of the system instead of decreasing it. In this situation capacitors bank must be switched ON during peak load poor power factor condition and must also be switched OFF during low load and high power factor condition. Here switched capacitor banks are used. When a capacitor bank is switched ON it provides more or less constant reactive power to the system. It helps to maintain desired power factor of the system even at peak load condition. It prevents, over voltage of system during low load condition as capacitor is disconnected from the system during low load condition. During operation of bank, it reduces losses both of the feeders and transformer of the system as it is directly installed at primary power system. How to Calculate the Suitable Capacitor Size in Farads & kVAR for Power factor Improvement Once the power factor (cos θ1) of the installation and the power factor to be obtained (cos θ2) are known, it is possible to calculate the reactive power of the capacitor bank necessary to improve the power factor. P – the installed active power θ1 – the phase displacement angle before power factor correction θ2 – the phase displacement angle to be obtained with the power factor correction the power of the capacitor bank Qc is: How to Calculate the Suitable Capacitor Size in Farads & kVAR for Power factor Improvement Example: 1 A 3 Phase, 5 kW Induction Motor has a P.F (Power factor) of 0.75 lagging. What size of Capacitor in kVAR is required to improve the P.F (Power Factor) to 0.90? Solution : Motor input = P = 5 kW Original P.F = Cosθ1 = 0.75 Final P.F = Cosθ2 = 0.90 θ1 = Cos-1 = (0.75) = 41°.41; Tan θ1 = Tan (41°.41) = 0.8819 θ2 = Cos-1 = (0.90) = 25°.84; Tan θ2 = Tan (25°.50) = 0.4843 Required Capacitor kVAR to improve P.F from 0.75 to 0.90 Required Capacitor kVAR = P (Tan θ1 – Tan θ2) = 5kW (0.8819 – 0.4843) = 1.99 kVAR And Rating of Capacitors connected in each Phase 1.99/3 = 0.663 kVAR Example 2: An Alternator is supplying a load of 650 kW at a P.F (Power factor) of 0.65. What size of Capacitor in kVAR is required to raise the P.F (Power Factor) to unity (1)? And how many more kW can the alternator supply for the same kVA loading when P.F improved. Solution : Supplying kW = 650 kW Original P.F = Cosθ1 = 0.65 Final P.F = Cosθ2 = 1 θ1 = Cos-1 = (0.65) = 49°.45; Tan θ1 = Tan (49°.45) = 1.169 θ2 = Cos-1 = (1) = 0°; Tan θ2 = Tan (0°) = 0 Required Capacitor kVAR to improve P.F from 0.65 to 1 Required Capacitor kVAR = P (Tan θ1 – Tan θ2) = 650kW (1.169– 0) = 759.85 kVAR P.F = Cosθ = kW/kVA kVA = kW / Cosθ = 650/0.65 = 1000 kVA When Power Factor is raised to unity (1) No of kW = kVA x Cosθ = 1000 x 1 = 1000kW Hence increased Power supplied by Alternator 1000kW – 650kW = 350kW How to Calculate the Required Capacitor bank value in both kVAR and Farads? (How to Convert Farads into kVAR and Vice Versa) Example: 3 A Single phase 400V, 50Hz, motor takes a supply current of 50A at a P.F (Power factor) of 0.6. The motor power factor has to be improved to 0.9 by connecting a capacitor in parallel with it. Calculate the required capacity of Capacitor in both kVAR and Farads. Solution: Motor Input = P = V x I x Cosθ = 400V x 50A x 0.6 = 12kW Actual P.F = Cosθ1 = 0.6 Required P.F = Cosθ2 = 0.90 θ1 = Cos-1 = (0.60) = 53°.13; Tan θ1 = Tan (53°.13) = 1.3333 θ2 = Cos-1 = (0.90) = 25°.84; Tan θ2 = Tan (25°.50) = 0.4843 Required Capacitor kVAR to improve P.F from 0.60 to 0.90 Required Capacitor kVAR = P (Tan θ1 – Tan θ2) = 5kW (1.3333– 0.4843) = 10.188 kVAR Solving for capacitance: kVAR = 10.188 We know that; IC = V/ XC Whereas XC = 1 / 2 π F C IC = V / (1 / 2 π F C) IC = V * 2 pi * F *C = (400) x 2π x (50) x C IC = 125663.7 x C And, kVAR = (V x IC) / 1000 … [kVAR =( V x I)/ 1000 ] = 400 x 125663.7 x C IC = 50265.48 x C … (ii) Equating Equation (i) & (ii), we get, 50265.48 x C = 10.188 C = 10.188 / 50265.48 C = 2.0268 x 10-4 C = 202.7 x 10-6 C = 202.7μF Example 4 What value of Capacitance must be connected in parallel with a load drawing 1kW at 70% lagging power factor from a 208V, 60Hz Source in order to raise the overall power factor to 91%. Solution: P = 1000W Actual Power factor = Cosθ1 = 0.71 Desired Power factor = Cosθ2 = 0.97 Required Capacitor kVAR = P (Tan θ1 – Tan θ2) =783 VAR (required Capacitance Value in kVAR) Current in the Capacitor : IC = QC / V = 783 / 208 = 3.76A And XC = V / IC = 208 / 3.76 = 55.25Ω C = 1/ (2 π f XC) C = 1 (2 π x 60 x 55.25) C = 48 μF (required Capacitance Value in Farads) Note: Good to Know: Important formulas which is used for Power factor improvement calculation as well as used in the above calculation Power in Watts kW = kVA x Cosθ kW = HP x 0.746 or (HP x 0.746) / Efficiency … (HP = Motor Power) kW = √ ( kVA2– kVAR2) kW = P = VI Cosθ … (Single Phase) kW = P =√3x V x I Cosθ … (Three Phase) Apparent Power in VA kVA= √(kW2+ kVAR2) kVA = kW/ Cosθ Reactive Power in VA kVAR= √(kVA2– kW2) kVAR = C x (2 π f V2) Power factor (from 0.1 to 1) Power Factor = Cosθ = P / V I … (Single Phase) Power Factor = Cosθ = P / (√3x V x I) … (Three Phase) Power Factor = Cosθ = kW / kVA … (Both Single Phase & Three Phase) Power Factor = Cosθ = R/Z … (Resistance / Impedance) XC = 1/ (2 π f C) … (XC = Capacitive reactance) IC = V/ XC … (I = V / R) Required Capacity of Capacitor in Farads/Microfarads C = kVAR / (2 π f V2) in microfarad Required Capacity of Capacitor in kVAR kVAR = C x (2 π f V2)