Lec.1………………………………………………………………………………….Introduction to polymer morphology Introduction to Polymer Morphology Morphology is the science of form and structure. As applied to polymers, morphology involves the study of the arrangement of polymer molecules into crystalline and amorphous regions. Molecular shape and the way molecules are arranged in a solid are important factors in determining the properties of polymers. Lec.1………………………………………………………………………………….Introduction to polymer morphology Low molar mass organic molecules and polymeric materials are often found as solids and their physical properties are a consequence of the way in which the molecules are organized: their morphology. The morphology is a result of specific molecular interactions which control the processes involved in the individual molecules packing together to form a solid phase. Depending on the extent of the molecular organization, a crystalline solid, liquid crystals or amorphous solid may be formed. Lec.1………………………………………………………………………………….Introduction to polymer morphology Importance of studying the morphology: 1- It provides the link between the molecular structure and the bulk properties. Example: Barrier properties 2- There is a relationship between morphology and processing conditions Example: Flexural Modulus Lec.1………………………………………………………………………………….Introduction to polymer morphology 3- Crystalline polymers show ordering at a variety of dimensional levels, from interatomic spacings to macroscopic measures. The study of polymer morphology is primarily concerned to elucidate this organization. Lec.1………………………………………………………………………………….Introduction to polymer morphology 4- Furthermore, the morphology is a record of the past history of a sample which, with sufficient understanding, may be read to disclose not only crystallization, annealing or deformation treatments to which it has been subjected but can also 5-Provide an indication of certain intrinsic properties, such as the molecular mass range within a specimen or the nature and extent of molecular branching. History of polymer morphology: ►Historically, the first detailed knowledge of polymer morphology obtained was that of the crystal structures, i.e. chain packing using the techniques of X-ray crystallography. In addition to the sharp, crystalline reflexions used for the structural analyses, polymer samples generally show diffuse, liquid-like diffraction indicative of more disordered molecular arrangements (amorphous regions). ► For many years the fringed-micelle model held sway. A sketch of a possible arrangement is shown in Fig. I .2. Fig. 1.2. The fringed-micelle model of polymeric texture An individual molecule would be likely to pass through different regions of order and disorder. The fraction of the material supposed to be fully-crystalline is known as the (degree of) crysrallinity of a sample and is a widely used parameter in comparisons of similar textures and provided numerical values. ►The textural scale of the fringed-micelle model was believed, primarily on the basis of crystallite sizes estimated from the widths of X-ray diffraction rings, to be on the scale of a few tens of nm. Such dimensions were not then Lec.1………………………………………………………………………………….Introduction to polymer morphology observable at a time when the first electron microscopes were just being developed. Not until 1945 was it appreciated, first for PE and subsequently for other polymers, that there was additional ordering on the scale of several μm. This is due to the prevalent crystallization of high polymers as spherulites, literally little spheres, a mode previously found mostly in viscous minerals. ► The study of spherulites with the polarizing optical microscope then became the second major area of polymer morphology to be investigated. ► At this stage the link of morphology with properties becomes particularly evident. On one hand spherulites as optical inhomogeneities on a scale of μm scatter light strongly and are responsible for the cloudiness of, for example, PE film which may be a disadvantage for a packaging material, on the other spherulites are associated with, and believed to be due to, the segregation of different molecular species in a sample. For example shorter molecules are likely to predominate in inter-spherulitic boundaries and give these regions Lec.1………………………………………………………………………………….Introduction to polymer morphology different mechanical properties leading in certain circumstances to preferential fracture between spherulites. ►When such behaviour results it becomes particularly important to understand what the morphological texture is, how it formed, how it can be controlled and, if possible, modified to give improved properties. ►Matters became a good deal clearer when the introduction of the first generation of modern electron microscopes, coinciding with the synthesis of highly linear and stereoregular polymers following Ziegler and Nat ta, led to the discovery of individual polymer crystals grown from very dilute solutions. This similarity suggested that molecules - typically 5-10 μm long – lay in the crystals with their lengths across the thin dimension (12 nm) of the lamellae. The inescapable conclusion was that the chains must fold back on themselves repetitively at each crystal surface alternately, a phenomenon now known to be widespread and called chainfolding (Fig. 1.4). Fig. 1.4. A chainfolded conformation (schematic). Lec.1………………………………………………………………………………….Introduction to polymer morphology ►These twin discoveries of polymer lamellar crystals and chainfolding lie at the heart of modern understanding of polymeric morphologies. ►So far as bulk, melt-crystallized polymers are concerned, evidence for their containing lamellae has been much harder to obtain than for solution-grown specimens but it has always been clear that folding would be neither so complete nor so regular as from solution. Nevertheless, evidence for lamellae has accumulated mostly by comparison with the similar behaviour of solution-grown crystals using a variety of techniques such as small-angle X-ray scattering, thermal measurements and molecular mass measurements of chemically degraded materials. What has not been possible, until very recently, is to observe representative lamellae microscopically in melt-crystallized polymer. The introduction of new techniques of specimen preparation has now made this possible and there is little doubt that it will lead to much more firmly Lec.1………………………………………………………………………………….Introduction to polymer morphology based understanding of the organization and crystallization of polymers grown from the melt. At the same time the new tool of small-angle neutron scattering has begun to give information on the conformations of individual molecules in both molten and melt-crystallized polymers. Polymer Structure Configuration vs. Conformation: The terms configuration and conformation are used to describe the geometric structure of a polymer and are often confused. Configuration refers to the order that is determined by chemical bonds. The configuration of a polymer cannot be altered unless chemical bonds are broken and reformed. Conformation refers to order that arises from the rotation of molecules about the single bonds. These two structures are studied below. Configuration The two types of polymer configurations are cis and trans. These structures can not be changed by physical means (e.g. rotation). The cis configuration arises when substituent groups are on the same side of a carbon-carbon double bond. Trans refers to the substituents on opposite sides of the double bond. Lec.1………………………………………………………………………………….Introduction to polymer morphology Stereoregularity is the term used to describe the configuration of polymer chains. Three distinct structures can be obtained. Isotactic is an arrangement where all substituents are on the same side of the polymer chain. A syndiotactic polymer chain is composed of alternating groups and atactic is a random combination of the groups. The following diagram shows two of the three stereoisomers of polymer chain. Lec.1………………………………………………………………………………….Introduction to polymer morphology Conformation If two atoms are joined by a single bond then rotation about that bond is possible since, unlike a double bond, it does not require breaking the bond. Since different conformations represent varying distances between the atoms or groups rotating about the bond, and these distances determine the amount and type of interaction between adjacent atoms or groups, different conformation may represent different potential energies of the molecule. There several possible generalized conformations: Anti (Trans), Eclipsed (Cis), and Gauche (+ or -). The following animation illustrates the differences between them. In the case of the n-alkanes, the bond lengths for the C–C and C–H bonds are, respectively, 1.5 and 1.10 A ˚ and the C–C–C bond angle is 112o .The H– C–H bond angle has been found to be 109. The conformational changes can be described by a potential energy diagram (Figure 1.5). Lec.1………………………………………………………………………………….Introduction to polymer morphology Figure 1.5 Potential energy curve obtained for n-butane for rotation about the 2,3 central bond of the molecule. A higher energy gauche state exists in which the interaction between neighbouring atoms is greater than in the trans conformation. At any temperature above absolute zero there will be a finite population of the higher energy gauche state dictated by the Boltzmann distribution: where ∆E is the energy difference between the gauche and trans states, g 1 and g2 are, respectively, the degeneracy of the trans and gauche states at the temperature T and R is the gas constant. The trans conformation is the lowest energy state and is able to nucleate crystal growth. Abe et al. have shown that the potential energy profile can be reproduced by selecting a barrier to the interchange between the trans and gauche forms of 12 540 J mol_1 and the energy difference between the two conformations has a value of 2090 J mol_1. The energy and barrier to rotation are a result of Lec.1………………………………………………………………………………….Introduction to polymer morphology nonbonding repulsive and attractive interactions between the hydrogen– hydrogen and hydrogen–carbon atoms on neighbouring carbon atoms. The conformation of n-butane, the simplest n-alkane, is described by three rotation angles (Figure 1.6). Lec.1………………………………………………………………………………….Introduction to polymer morphology Lec.1………………………………………………………………………………….Introduction to polymer morphology Poly(methylene) Chains The values of the energies that are usually used to describe the curve are 2.1 kJ mol_1 for the energy difference and 8.4 kJmol_1 for the eclipsed state. Flory and others have shown that this simple approach can be applied successfully to many other chains. The basis of the so-called Rotational Isomeric States Model (RISM) used extensively for the prediction of the physical properties of polymers is thus based on simple additive effects of nonbonding interactions between the atoms attached to the backbone carbon atoms.