SERVICE MANAUL Wall Mounted Type DC Inverter SUPER MATCH Model No. 1U12BE2ERA HSU12VHGL-W WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or Repair the product or products dealt with in this service information by anyone else could result in serious injury or death 2014 (Qingdao Haier Air Conditioner General corp. , Ltd) All rights reserved. Unauthorized copying and distribution is a violation of law Haier Group Downloaded from www.Manualslib.com manuals search engine Version:V1 Date:2014-05-25 Contents Contents 1. Introduction ............................................................................................1 2. Specifications.........................................................................................7 3. Sensors list ............................................................................................8 4. Piping diagrams .....................................................................................9 5. Operation range ....................................................................................10 6. Printed Circuit Board Connector Wiring Diagram .................................11 7. Functions and Control...........................................................................16 8. Dimensional drawings........................................................................... 30 9. Conter of gravity ................................................................................... 30 10. Installations .........................................................................................31 11. Service Diagnosis ...............................................................................35 12. Performance and cerves diagrams.....................................................52 13. Sound level .........................................................................................60 14. Circuit diagrams ..................................................................................61 Domestic air conditioner Downloaded from www.Manualslib.com manuals search engine Introduction 1 Introduction 1.1 Model name explanation 1 U 1 2 B E 2 E R A Apply toT1; 208~230V60HZ/1ph DC inverter Heat pump & R410A refrigerant Version number Europe Platform of outdoor units: B (B platform) Nominal cooling capacity (12000BTU/h) Type of outdoor unit : U (normal type) The maximum combination number 1 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Introduction 1.2 Safety Cautions Be sure to read the following safety cautions before conducting repair work. The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all the safety caution items described below. About the pictograms △ This symbol indicates an item for which caution must be exercised. The pictogram shows the item to which attention must be paid. ○ This symbol indicates a prohibited action. The prohibited item or action is shown inside or near the symbol. ● This symbol indicates an action that must be taken, or an instruction. The instruction is shown inside or near the symbol. After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates Normally, and explain the cautions for operating the product to the customer. 1.2.1 Caution in Repair Warning Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for a repair. Working on the equipment that is connected to a power supply can cause an electrical shook. If it is necessary to supply power to the equipment to conduct the repair or inspecting the circuits, do not touch any electrically charged sections of the equipment. If the refrigerant gas discharges during the repair work, do not touch the discharging refrigerant gas .The refrigerant gas can cause frostbite. When disconnecting the suction or discharge pipe of the compressor at the welded section, release the refrigerant gas completely at a well-ventilated place first. If there is a gas remaining inside the compressor , the refrigerant gas or cooling machine oil discharges when the pipe is disconnected, and it can cause injury. If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate toxic gases when it contacts flames. The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit. Be sure to discharge the capacitor completely before conducting repair work . A charged capacitor can cause an electrical shock. Do not start or stop the air conditioner operation by plugging or unplugging the power cable plug. Plugging or unplugging the power cable plug to operate the equipment can cause an electrical shock or fire. 2 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Introduction Warning Do not repair the electrical components with wet hands . Working on the equipment with wet hands can cause an electrical shock Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical shock. Be sure to provide the grounding when repairing the equipment in a humid or wet place, to avoid electrical shock. Be sure to turn off the power switch and unplug the power cable when cleaning the equipment. The internal fan rotates at a high speed, and cause injury. Do not tilt the unit when removing it. The water inside the unit can spill and wet the furniture and floor. Be sure to check that the cooling cycle section has cooled down sufficiently before conducting repair work. Working on the unit when the cooling cycle section is hot can cause burns. Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen deficiency. 1.2.2 Cautions Regarding Products after Repair Warning Be sure to use parts listed in the service parts list of the applicable model and appropriate tools to conduct repair work. Never attempt to modify the equipment. The use of inappropriate parts or tools can cause an electrical shock, excessive heat generation or fire. When relocating the equipment, make sure that the new installation site has sufficient strength to withstand the weight of the equipment. If the installation site does not have sufficient strength and if the installation work is not conducted securely, the equipment can fall and cause injury. Be sure to install the product correctly by using the provided standard installation frame. For Incorrect use of the installation frame and improper installation can cause the equipment to fall, resulting integral in injury. units only Be sure to install the product securely in the installation frame mounted on a window frame. If the unit is not securely mounted, it can fall and cause injury. 3 Downloaded from www.Manualslib.com manuals search engine For integral units only Domestic air conditioner Introduction Warning Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to the electrical equipment, the internal wiring regulations and the instruction manual for installation when conducting electrical work. Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire. Be sure to use the specified cable to connect between the indoor and outdoor units. Make the connections securely and route the cable properly so that there is no force pulling the cable at the connection terminals. Improper connections can cause excessive heat generation or fire. When connecting the cable between the indoor and outdoor units, make sure that the terminal cover does not lift off or dismount because of the cable. If the cover is not mounted properly, the terminal connection section can cause an electrical shock, excessive heat generation or fire. Do not damage or modify the power cable. Damaged or modified power cable can cause an electrical shock or fire. Placing heavy items on the power cable, and heating or pulling the power cable can damage the cable. Do not mix air or gas other than the specified refrigerant (R-410A / R22) in the refrigerant system. If air enters the cooling system, an excessively high pressure results, causing equipment damage and injury. If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. After . charging refrigerant, make sure that there is no refrigerant leak. If the leak cannot be located and the repair work must be stopped, be sure to perform pump-down and close the service valve, to prevent the refrigerant gas from leaking into the room. The refrigerant gas itself is harmless, but it can generate toxic gases when it contacts flames, such as fan and other heaters, stoves and ranges. When replacing the coin battery in the remote controller, be sure to disposed of the old battery to prevent children from swallowing it. If a child swallows the coin battery, see a doctor immediately. Caution Installation of a leakage breaker is necessary in some cases depending on the conditions of the installation site, to prevent electrical shocks. 4 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Introduction Do not install the equipment in a place where there is a possibility of combustible gas leaks. If a combustible gas leaks and remains around the unit, it can cause a fire. Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not installed properly, water can enter the room and wet the furniture and floor. 1.2.3 Inspection after Repair Warning Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet all the way. If the plug has dust or loose connection, it can cause an electrical shock or fire. If the power cable and lead wires have scratches or deteriorated, be sure to replace them. Damaged cable and wires can cause an electrical shock, excessive heat generation or fire. Warning Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances since it can cause an electrical shock, excessive heat generation or fire. Caution Check to see if the parts and wires are mounted and connected properly, and if the connections at the soldered or crimped terminals are secure. Improper installation and connections can cause excessive heat generation, fire or an electrical shock. If the installation platform or frame has corroded, replace it. Corroded installation platform or frame can cause the unit to fall, resulting in injury. 5 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Introduction Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can cause an electrical shock. Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M ohm or higher. Faulty insulation can cause an electrical shock. Be sure to check the drainage of the indoor unit after the repair. Faulty drainage can cause the water to enter the room and wet the furniture and floor. 1.2.4 Using Icons Icons are used to attract the attention of the reader to specific information. The meaning of each icon is described in the table below: 1.2.5 Using Icons List Icon Type of Information Note Note Description A “note” provides information that is not indispensable, but may nevertheless be valuable to the reader, such as tips and tricks. A “caution” is used when there is danger that the reader, through Caution Caution incorrect manipulation, may damage equipment, loose data, get an unexpected result or has to restart (part of) a procedure. Warning Warning A “warning” is used when there is danger of personal injury. A “reference” guides the reader to other places in this binder or in Reference this manual, where he/she will find additional information on a specific topic. 6 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Specification 2 Specifications NOMINAL DISTRIBUTION SYSTEM VOLTAGE Phase / 1 Frequency Hz 60 Voltage V 230 NOMINAL CAPACITY and NOMINAL INPUT cooling Capacity rated 12000(4780-13300) Btu/h Power Consumption(Rated) EER / COP Btu Moisture Removal 13500(5120-13990) 4027 Btu /Btu Annual energy consumption heating 4095 37.54 Btuh 37.54 706449.6 in³/h 3801859 40.6 *10 -9 TECHNICAL SPECIFICATIONS-UNIT Dimensions H*W*D in 2.56×0.80×1.77 H*W*D in 3.02×1.1 5×2.03 Weight / lb 68.64 Gross weight / lb 75..24 Packaged Dimensions Sound level Sound peessure dB(A) Sound power dB(A) 62 62 / / ELECTRICAL SPECIFICATIONS cooling heating Nominal running current A 5.2 5.7 Maximum running current A 6.2 6.4 Starting current A 1.2 1.2 cooling heating TECHNICAL SPECIFICATIONS-PARTS Type Rotary Compressor Model Compressor Motor output 5RS092ZKD21 Btu 700 Oil type Oil charge volume FV50S or equivalent gal 0.07 Type Fan Motor output Axial fan Btu Air flow rate(high) in³/h Speed(high/low) rpm Heat Type exchanger Row*stage*fitch 136.5 11 18 .6 900/300 ML fin-φ9.52HI-HX tube 2*20*1.32 7 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Specification TECHNICAL SPECIFICATIONS-OTHERS Refrigerant type R410a Refrigerant charge Refrigerant circuit lb Maximum allowable distance between indoor an outdoor Maximum allowable level difference in 49.2 in 32.8 Refrigerant control Piping connections (external diameter) 2.64 Capillary liquid in Φ0.02 gas in Φ0.03 drain in Heat insulation type Φ0.05 Both liquid and Gas pipes Max. piping Length in 49.2 Max. vertical Difference in 32.8 Chargeless in 32.8 Amount of Additional Charge of Refrigerant g/in Intemational Protection degree 65.6 IP 24 Note: the data are based on the conditions shown in the table below cooling Indoor: Outdoo r: heating 80.6° F DB/66.2° F W B 95° F DB/75.2°F W B Conversation formulae Piping length Indoor:68°F DB Ou t door : 44.6° F DB/ 42.8° F WB Kcal/h= KW×860 Btu/h= KW×3414 16.4in cfm=m³/min×35.3 3.Sensors list type Description Ambient sensor Its used for detecting temperature of outdoor side Suction sensor Qty 1 Its used for detecting suction pipe temperature of compressor to adjust gas flowing 1 Defrosting sensor Its used for controlling outdoor defrosting at heating mode 1 Descharging sensor Its used for compressor in case of over-heat 1 8 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Pinping diagrams 4.Pinping diagrams 9 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Operation range 5.Operation range 122 114.8 F 104 109.4 86 68 64.4 60.8 50 68 73.4 89.6 86 F 77 75.2 68 °F 59 50 41 32 23 19.4 14 50 86 68 °F 16.4in in 10 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Wiring diagrams 6. Printed Circuit Board Connector Wiring Diagram Connectors PCB (1) Control PCB series PCB connector Connect with load 1 CN1 2 CN2 3 CN3 Connector for ground 4 CN4 Connector for communicate between indoor and outdoor unit 5 CN8 6 CN9 7 CN10 Connector for four way valve coil 8 CN16 Connector for electric expansion valves 9 CN17 10 CN18 11 CN19 12 CN20 13 CN21 Connector for fan motor 14 CN22 Connector for DC POWER 15Vand 5V to the module board 15 CN23 16 CN24 17 CN26 Connector for power N and L Connector for CN2,CN1 on the module board Connector for thermistors Connector for communicate between the control board and the module board Connector to P and N of the module board Note: 09K series needn’t connect with CN16 and CN18 11 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Wiring diagrams PCB (2) Module PCB series PCB connector 1 P (CN1) 2 N (CN5) 3 LO (CN6) 4 LI (CN7) 5 CN2 6 CN3 7 CN4 8 CN10 9 CN11 Connect with load Connector for capacitance board Connector for reactor Connector for the U, V, W wire of the compressor Connector for the DC power 5V and 15V form the control PCB Connector for communicate between the control board and the module board Notes: Other Designations PCB (1) (Control PCB) 1) FUSE 1, (25A, 250VAC); FUSE 2(1A, 250VAC) 2) LED 1 Keep light representative normal, if keep flash interval representative trouble Alarm 3) RV1, RV2, RV3 Varistor 12 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Wiring diagrams PCB (1) CN26 CN24 CN23 CN22 CN21 CN17 CN18 CN19 CN20 CN4 CN16 CN10 CN3 CN1 CN9 CN8 CN2 CN5 CN6 13 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Wirin ng diagramss PCB (2) CN6 6 CN7 CN1 11 CN1 10 CN5 CN4 CN3 CN2 CN1 14 Downloaded from www.Manualslib.com manuals search engine Dom mestic air co onditioner Functions and control Wiring diagrams OUTDOOR WIRING DIAGRAM WARNING MODULE BOARD CN9 CN8 DON'T TOUCH CAPACITOR, EVEN AFTER PLUG-OFF ( DANGER OF ELECTRIC SHOCK) AC-N AC-L R W CN1 W CN7 V U CN4CN3CN2 CN5 PFC REACTOR BL BL(OR W) to double-way air exchange motor BL(OR W) CN1 BR(OR B) BR (OR B) CN3 CN2 The capacitor retains high voltage even after the plug-off. For your safety, be sure to wait at least 5 minutes. after plug off and use a tester to confirm the voltage between connector P and N(on module board) is less than DC 10V before start servicing. B CN11 CN10 OR CN26 CN22 PE CN24 TO INDOOR UNIT CN23 DC FAN MOTOR CN6 CAUTION MAIN CONTROL BOARD R AC-N AC-L CN8 CN9 CN13 POWER to single-way air exchange motor AC FAN MOTOR ELECTRIC EXPANSION VALVE Electric Heating Cable B:BLACK R:RED BR:BROWN BL:BLUE 4-WAY VALVE W:WHITE Y/G:YELLOW/GREEN Remark:the dotted parts are OR:ORANGE Description LED1 Flash Times Outdoor EEPROM error The protection of IPM Overcurrent protection of AC electricity Communication fault between the IPM and CBD Over pressure or Overheat protection for the compressor Power voltage is too high or low Overheat protection for exhaust temperature Frost-removing temperature sensor failure Ambient temperature sensor failure 1 2 Exhaust temperature sensor failure Deviate from the normal for the compressor Loop of the station detect error Overcurrent of the compressor Overcurrent protection for single-phase of the compressor optional for different unit. 15 Downloaded from www.Manualslib.com manuals search engine COMPRESSOR DISCHARGE BL BL TEMP.SENSOR CN36 CN20 CN19 CN18 CN17 TEMP.SENSOR CN16 DEFROST TERMINAL BLOCK CN11 CN15 CN14 SUCTION TEMP.SENSOR CN10 FUSE2 AMBIENT TEMP.SENSOR 3.15A/250VAC CN21 CN4 3 4 5 6 8 10 12 13 18 19 24 25 Domestic air conditioner Functions and control 7. Functions and Control 7.1 Main functions and control specification 7.1.1 The operation frequency of outdoor unit and its control 7.1.1.1 The operation frequency control of compressor The operation frequency scope of compressor: Mode Minimun operation frequency Maximun operation frequency Heating 36Hz 90 Hz Refrigeration 36Hz 80 Hz 7.1.1.2 The starting of compressor When the compressor is started for the first time, it must be kept under the conditions of 58Hz,88Hz for one minute (the overheating protection of the outdoor unit air-blowing temperature, immediately decrease the frequency when the compressor is overflowing and releasing the pressure), then it can be operated towards the target frequency. When the machine runs normally, there’s no such process. After starting the compressor for operation, the compressor should run according to the calculated frequency, and every determined frequency for protection should be prior to the calculated frequency. 7.1.1.3 The speeds of increasing or decreasing the frequency of the compressor The speed of increasing or decreasing the frequency rapidly 1 -----------1HZ/second The speed of increasing or decreasing the frequency slowly 2 -----------1HZ/10seconds 7.1.1.4 The calculation of the compressor’s frequency 1)The minimum/maximum frequency limitation A.While cooling: F-MAX-r is the maximum operation frequency of the compressor; F-MIN-r is the minimum operation frequency of the compressor. B.While heating: F-MAX-d is the maximum operation frequency of the compressor; F-MIN-d is the minimum operation frequency of the compressor. 2)The frequency limitation which is affected by the environment temperature. (Wh_c= environment temperature) Heating mode: Serial No. Temperature scope Frequency limitation 1 Wh_F<10.4 2 Wh_F<17.6 Max_hz8 Max_hz7 90HZ 3 Wh_F<28.4 Max_hz4 90HZ 4 Wh_F<41 5 Wh_F<50 6 Wh_F<62.6 7 Wh_F<68 Max_hz6 55HZ 8 Wh_F≧68 Max_hz3 45HZ Max_hz5 Max_hz1 Max_hz2 90HZ 85HZ 80HZ 70HZ Remarks: The above are the maximum frequency limitations of the complete appliance which are affected by the environment, and they have nothing to do with the ability of the indoor unit. 16 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control Cooling/dehumidification mode: Serial No. Temperature scope Frequency limitation 1 Wh_F<82.4 Max_hz1 46HZ 2 Wh_F<89.6 Max_hz2 72HZ 3 Wh_F<104 Max_hz3 80HZ 4 Wh_F<118.4 5 Wh_F≧118.4 Max_hz4 Max_hz5 65HZ 46HZ Remarks: the above are not only the maximum frequency limitations of the complete appliance which are affected by the environment, but also the maximum ability limitation of the system. When the starting ability is not the maximum, its maximum frequency limitation is calculated by the following equations: The frequency limitation which is affected by the temperature and under the condition of actual ability=the actual running system ability*the maximum frequency which is limited by the temperature and under the condition of maximum ability/the maximum designing ability of the system ΔT=∑(ΔTi*Pi)/∑Pi (ΔTi=|Tst_i the setting temperature - Tnh_i the indoor environment temperature|; Pi=i the ability of the indoor unit) Cooling/dehumidification mode: <1 =1 =2 =3 >=4 50% 80% 120% 150% 160% <1 =1 =2 =3 >=4 50% 70% 120% 150% 170% ΔT The percentage of the rated frequency P Heating mode: ΔT The percentage of the rated frequency P The indoor setting airflow speed The percentage of the rated frequency Ki Breeze Low Medium High Strong Quiet 60% 75% 85% 100% 120% 60% Healthy airflow 60% K=∑(Ki*Pi)/∑Pi The calculation of the actual output frequency: when there is no healthy airflow: F= F-ED-*(rated frequency)×P×K When the healthy airflow has been set: F =F-ED-*×P×K(airflow speed)×K(healthy airflow) Notes: When cooling, it is needed to satisfy F-MIN-d(compressor’s Min_hz)< F<F-MAX-d(compressor’s Max_hz) When heating, it is needed to satisfy F-MIN-r (compressor’s Min_hz)< F<F-MAX-r (compressor’s Max_hz) 17 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control 7.1.2 The outdoor fan control (Exchange fan) When the fan is changed among every airflow speed (including stop blowing), in order to avoid the airflow speed from skipping frequently, it must be kept under each mode for over 30 seconds, and then it can be changed to another mode (when cooling, the time is changed to 15 seconds). 7.1.2.1 The outdoor fan control when cooling or dehumidifying After the compressor is started for 5 seconds, the outdoor fan is started at the medium speed at first, after 30 seconds, it begins to control the airflow speed according to the temperature conditions of the outdoor environment. The temperature of the The temperature of the outdoor outdoor air(Ta) coil(Te) Ta≥86°F —— High —— Keeping the speed 75.2°F ≤Ta<78.8°F —— Medium 73.4°F ≤Ta<75.2°F —— Keeping the speed 50°F≤Ta<73.4°F —— Low 78.8°F ≤Ta<86°F —— Keeping the speed 59°F≤Te Low 59°F>Te Stop 41°F ≤Ta<50°F Ta<41°F Airflow speed 7.1.2.2 The outdoor fan control when heating The temperature of the outdoor air (Ta) Airflow speed Low Ta≥71.6°F 66.2°F ≤Ta<71.6°F Keeping the speed 60.8°F≤Ta<71.6°F Medium 57.2°F ≤Ta<60.8°F Keeping the speed High Ta< 57.2°F 7.1.3 Four way control For the details of defrosting four-way valve control, see the defrosting process. Four way working in other ways: Under the mode of heating, open the four-way valve, when the compressor is not started or changed to non-heating mode, make sure the compressor is stoped for 2 minutes, and then close the four-way valve. 7.1.4 Protection function 7.1.4.1 TTC high temperature-preventing protection Once the machine is started, it can run TTC(air-blowing temp) overheating protection of air-blowing, but air-blowing sensor malfunction must alarm after 4 minutes during which the compressor is started (during the course of self-detection, there’s no such limitation) Sensor detection methods: 100 times (one cycle of procedure run is one time, and about 5ms, detection method for each time: continuously sampling for 8 times, then order them and take the mean value of the middle 2 values), take the mean value. 18 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control TTC(°F) Abnormal stop 230 Decreasing the frequency rapidly(1HZ/second) 215.6 Decreasing the frequency slowly (1HZ/10seconds) 208.4 The frequency doesn’t change. 199.4 Increasing the frequency (1HZ/10second) 194 Increasing the frequency(1HZ/1second) TTC>=230°F lasts for 20 seconds. Overheating protection of air-blowing, alarm malfunction to the indoor, others don’t last. 7.1.4.2 TC high temperature-preventing control of the indoor heating unit: Tpg_indoor is the highest value of the effective indoor unit (start it and it is in accord with the running state). TC=indoor coil temp. The indoor heat exchanger sensor tests the temperature of the indoor heat exchanger. If the temperature is higher than 131°F, decrease the rotate speed of the compressor and do the high temperature-preventing protection of the indoor heat exchanger; if the temperature of the indoor heat exchanger is lower than 116.6°F, recover to the normal control. TC(°F) The compressor stops Fgh_t1 149°F Fgh_t1-2 Fgh_t2-2 N Decreasing the frequency rapidly Fgh_t2 138.2°F P Decreasing the frequency slowly Fgh_t3 131°F Fgh_t3-2 Fgh_t4—2 Q Prohibiting increasing the frequency Fgh_t4 123.8°F R Increasing slowly 116.6°F Fgh_t5 Fgh_t5—2 Normal N:Decreasing at the speed of 1HZ/1 second P:Decreasing at the speed of 1Hz/10 seconds Q:Continue to keep the last-time instruction cycle R:Increasing at the speed of 1Hz/10seconds Remarks: the outdoor unit 7.1.4.3 The control of preventing the over current of the compressor: During the starting process of the compressor, if the current of the compressor is greater than 11A for 3 seconds, stop the compressor and alarm, after 3 minutes, start it again, if such state appears 3 times in 20 minutes, stop the compressor and alarm, and confirm the malfunction. Then continue to run it only after the power is off. During the starting process of the compressor, if the AC current is greater than 8.5A, the frequency of the compressor decreases at the speed of 1HZ/second. During the starting process of the compressor, if the AC current is greater than 8A, the frequency of the compressor decreases at the speed of 0.1HZ/second. 19 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control During the starting process of the compressor, if the AC current is greater than 7A, the frequency of the compressor increases at the prohibited speed. During the starting process of the compressor, if the AC current is greater than 6.5A, the frequency of the compressor increases at the speed of no faster than 0.1HZ/second. 7.1.4.4 The protection function of AC current: During the starting process of the compressor, if the AC current is greater than 12A for 3 seconds, stop the compressor and alarm, after 3 minutes, start it again, if such state appears 3 times in 20 minutes, stop the compressor and alarm, and confirm the malfunction. Then continue to run it only after the the power is off. During the starting process of the compressor, if the AC current is greater than 9A, the frequency of the compressor decreases at the speed of 1HZ/second. During the starting process of the compressor, if the AC current is greater than 8A, the frequency of the compressor decreases at the speed of 0.1HZ/second. During the starting process of the compressor, if the AC current is greater than 7A, the frequency of the compressor increases at the prohibited speed. During the starting process of the compressor, if the AC current is greater than 6.5A, the frequency of the compressor increases at the speed of no faster than 0.1HZ/second. Remarks: when the outdoor temperature is high, there’s compensation for AC current protection. (1) When the outdoor environment temperature is higher than 104°F, AC current protection value decreases by 1A. (2) When the outdoor environment temperature is higher than122°F, AC current protection value decreases by 2.5A. 7.1.4.5 Anti-freezing protection of the indoor heat exchanger When cooling/heating, prevent freezing. Tpg_indoor is the minimum value of the effective indoor unit (start it and it is in accord with the running state). 51.8°F //ice_temp_3+5 ice_temp_3+3 48.2°F Increasing slowly 46.4°F //ice_temp_3+2 Keeping the frequency ice_temp_3 ice_temp_2 44.6°F 41°F ice_temp_1 37.4°F 32°F 44.6°F Decreasing slowly Decreasing rapidly ice_temp_1 Stop When Tpg_indoor〈 ice_temp_33.8°F, the frequency of the compressor decreases at the speed of 1HZ/1second. When Tpg_indoor〈 ice_temp_35.6°F , the frequency of the compressor decreases at the speed of 1HZ/10seconds. When Tpg_indoor begins to rise again, and ice_temp_2≤Tpg_indoor≤ ice_temp_37.4 °F, the frequency of the compressor doesn’t change. 20 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control When ice_temp_3〈Tpg_indoor〈ice_temp_3+37.4°F , the frequency of the compressor increases at the speed of 1HZ/10seconds. For example, Tpg_indoor≤32°F last for 2 minutes, and then the outdoor unit will stop, and report underload malfunction, but don’t send malfunction report to the indoor. The compressor stops for more than 3 minutes, Tpg_indoor> ice_temp_3+35.6°F, the compressor recovers. 7.1.4.6 The frequency limitation of modification rate In the field which is controlled by high frequency, if the modification rate is not high enough, the control-driven chip will enter into weak magnetic control, this will help to relieve the problem of modification rate. If during the course of weak magnetic control, the modification rate is still not high enough, enter into the control of decreasing frequency until the alarm of modification rate is relieved. 7.1.4.7 Temperature protection of the outdoor cooling coil When the defrosting temperature and the sensor’s temperature are higher than 149°F , the frequency of the compressor decreases 1hz/10seconds. Keep the frequency until it decreases to the lowest frequency. When the temperatures are lower than 149°F and higher than 140°F , keep the frequency of the compressor. When the temperatures are lower than 140°F , relieve the defrosting temperature protection. 7.1.5 The control of the outdoor Electronic expansion valve (EEV) (09K series have no this function) In cooling mode, the EEV opening range is 90~480 steps. The EEV opening is 5 steps when unit is off. In heating mode, the EEV opening range is 60~480 steps. The EEV opening is 45 steps when unit is off. After outdoor unit is off, the EEV opening keep the current on for 5 s, then open the EEV completely for 2 minutes, then become 5 steps (cooling) or 45 steps (heating). The EEV opening will increase if SH (superheat degree) >0 while decrease if SH<0. Adjust frequency: If |SH|=0, 60s/ 1 step If |SH|≥3,and △SH=0, 10s/ 1 step. If 3≥|SH|≥0, 30s/ 1 step. △SH= current SH- last SH SH= Ts (suction temp)-Tc1 (indoor coil temp)-Tsh (fixed data, depend on different models, -1~2) 21 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control 7.2 Value of Thermistor Ambient Sensor, Defrosting Sensor, Pipe sensor R77°F=10KΩ±3% B77°F/122°F=3700K±3% Temp.(( °F )) Max.(K ) Normal(K ) Min.(K ) -22 165.2170 147.9497 132.3678 Tolerance(°F) 28.51 35.15 -20.2 155.5754 139.5600 125.0806 28.53 35.13 -18.4 146.5609 131.7022 118.2434 28.56 35.11 -16.6 138.1285 124.3392 111.8256 28.60 35.08 -14.8 130.2371 117.4366 105.7989 28.63 35.06 -13 -11.2 122.8484 115.9272 110.9627 104.8882 100.1367 94.8149 28.67 28.71 35.04 35.01 -9.4 109.4410 99.1858 89.8106 28.74 34.99 -7.6 103.3598 93.8305 85.1031 28.76 34.95 -5.8 97.6556 88.7989 80.6728 28.80 34.93 -4 92.3028 84.0695 76.5017 28.83 34.92 -2.2 87.2775 79.6222 72.5729 28.87 34.88 -0.4 82.5577 75.4384 68.8710 28.90 34.86 -1.4 78.1230 71.5010 65.3815 28.94 34.83 -3.2 73.9543 67.7939 62.0907 28.98 34.79 29.01 34.77 -5 70.0342 64.3023 58.9863 -6.8 66.3463 61.0123 56.0565 29.05 34.74 -8.6 62.8755 57.9110 53.2905 29.08 34.72 -10.4 59.6076 54.9866 50.6781 29.12 34.68 -12.2 56.5296 52.2278 48.2099 29.16 34.65 -14 53.6294 49.6244 45.8771 29.19 34.63 15.8 50.8956 47.1666 43.6714 29.23 34.59 17.6 48.3178 44.8454 41.5851 29.28 34.56 19.4 45.8860 42.6525 39.6112 29.32 34.52 21.2 43.5912 40.5800 37.7429 29.35 34.50 23 41.4249 38.6207 35.9739 29.39 34.47 24.8 39.3792 36.7676 34.2983 29.43 34.43 26.6 37.4465 35.0144 32.7108 29.46 34.39 28.4 35.6202 33.3552 31.2062 29.52 34.36 30.2 33.8936 31.7844 29.7796 29.55 34.32 32 33.8 32.2608 30.7162 30.2968 28.8875 22 Downloaded from www.Manualslib.com manuals search engine 28.4267 27.1431 29.59 29.62 34.30 34.27 Domestic air conditioner Functions and Control 35.6 29.2545 27.5519 25.9250 29.68 34.23 37.4 27.8708 26.2858 24.7686 29.71 34.20 39.2 26.5605 25.0851 23.6704 29.75 34.16 41 25.3193 23.9462 22.6273 29.79 34.12 42.8 24.1432 22.8656 21.6361 29.84 34.09 44.6 23.0284 21.8398 20.6939 29.88 34.05 46.4 21.9714 20.8659 19.7982 29.93 34.02 48.2 20.9688 19.9409 18.9463 29.97 33.96 50 20.0176 19.0621 18.1358 30.00 33.93 51.8 19.1149 18.2270 17.3646 30.06 33.89 53.6 18.2580 17.4331 16.6305 30.09 33.85 55.4 17.4442 16.6782 15.9315 30.15 33.82 57.2 16.6711 15.9601 15.2657 30.18 33.78 59 15.9366 15.2770 14.6315 30.24 33.73 60.8 15.2385 14.6268 14.0271 30.27 33.69 62.6 14.5748 14.0079 13.4510 30.33 33.66 64.4 13.9436 13.4185 12.9017 30.36 33.62 66.2 68 13.3431 12.7718 12.8572 12.3778 12.3223 11.8780 30.42 30.45 33.57 33.53 69.8 12.2280 11.8126 11.4011 30.51 33.49 71.6 11.7102 11.3267 10.9459 30.54 33.44 73.4 11.2172 10.8634 10.5114 30.60 33.40 75.2 77 10.7475 10.3000 10.4216 10.0964 10.0000 9.7000 30.65 30.65 33.35 33.35 78.8 9.8975 9.5974 9.2980 30.63 33.37 80.6 9.5129 9.2132 8.9148 30.56 33.34 82.4 9.1454 8.8465 8.5496 30.49 33.49 84.2 8.7942 8.4964 8.2013 30.43 33.55 86 8.4583 8.1621 7.8691 30.36 33.62 87.8 8.1371 7.8428 7.5522 30.29 33.67 89.6 7.8299 7.5377 7.2498 30.24 33.75 91.4 7.5359 7.2461 6.9611 30.16 33.80 93.2 7.2546 6.9673 6.6854 30.09 33.87 95 6.9852 6.7008 6.4222 30.02 33.93 96.8 6.7273 6.4459 6.1707 29.97 34.00 98.6 6.4803 6.2021 5.9304 29.89 34.05 100.4 6.2437 5.9687 5.7007 29.82 34.12 102.2 6.0170 5.7454 5.4812 29.75 34.20 104 5.7997 5.5316 5.2712 29.68 34.25 105.8 5.5914 5.3269 5.0704 29.61 34.32 107.6 5.3916 5.1308 4.8783 29.53 34.39 109.4 5.2001 4.9430 4.6944 29.46 34.45 111.2 5.0163 4.7630 4.5185 29.39 34.52 22 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control 113 4.8400 4.5905 4.3500 29.32 34.59 114.8 4.6708 4.4252 4.1887 29.25 34.65 116.6 4.5083 4.2666 4.0342 29.17 34.72 118.4 4.3524 4.1145 3.8862 29.10 34.79 120.2 122 4.2026 4.0588 3.9686 3.7443 3.8287 3.6084 29.03 28.94 34.86 34.92 123.8 3.9206 3.6943 3.4780 28.87 34.99 125.6 3.7878 3.5654 3.3531 28.80 35.06 127.4 3.6601 3.4416 3.2332 28.72 35.13 129.2 3.5374 3.3227 3.1183 28.63 35.20 131 3.4195 3.2085 3.0079 28.56 35.28 132.8 3.3060 3.0989 2.9021 28.49 35.33 134.6 3.1969 2.9935 2.8005 28.40 35.40 136.4 3.0919 2.8922 2.7029 28.33 35.47 138.2 2.9909 2.7948 2.6092 28.26 35.55 140 2.8936 2.7012 2.5193 28.17 35.62 141.8 2.8000 2.6112 2.4328 28.09 35.69 143.6 2.7099 2.5246 2.3498 28.00 35.76 145.4 2.6232 2.4413 2.2700 27.93 35.83 147.2 2.5396 2.3611 2.1932 27.84 35.91 149 2.4591 2.2840 2.1195 27.75 35.98 150.8 2.3815 2.2098 2.0486 27.68 36.05 152.6 2.3068 2.1383 1.9803 27.59 36.12 154.4 2.2347 2.0695 1.9147 27.52 36.21 156.2 2.1652 2.0032 1.8516 27.43 36.28 158 2.0983 1.9393 1.7908 27.34 36.36 159.8 2.0337 1.8778 1.7324 27.27 36.43 161.6 1.9714 1.8186 1.6761 27.18 36.50 163.4 1.9113 1.7614 1.6219 27.09 36.57 165.2 1.8533 1.7064 1.5697 27.00 36.64 167 1.7974 1.6533 1.5194 26.91 36.73 168.8 1.7434 1.6021 1.4710 26.82 36.81 170.6 1.6913 1.5528 1.4243 26.74 36.88 172.4 1.6409 1.5051 1.3794 26.65 36.95 174.2 1.5923 1.4592 1.3360 26.56 37.04 176 1.5454 1.4149 1.2942 26.47 37.11 177.8 1.5000 1.3721 1.2540 26.38 37.18 179.6 1.4562 1.3308 1.2151 26.29 37.27 181.4 1.4139 1.2910 1.1776 26.20 37.35 183.2 1.3730 1.2525 1.1415 26.11 37.42 185 1.3335 1.2153 1.1066 26.02 37.51 186.8 1.2953 1.1794 1.0730 25.92 37.58 188.6 1.2583 1.1448 1.0405 25.83 37.67 23 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control 190.4 1.2226 1.1113 1.0092 25.74 37.74 192.2 1.1880 1.0789 0.9789 25.65 37.83 194 1.1546 1.0476 0.9497 25.56 37.90 195.8 1.1223 1.0174 0.9215 25.45 37.99 197.6 1.0910 0.9882 0.8942 25.36 38.07 199.4 1.0607 0.9599 0.8679 25.27 38.16 201.2 1.0314 0.9326 0.8424 25.16 38.23 203 1.0030 0.9061 0.8179 25.07 38.32 204.8 0.9756 0.8806 0.7941 24.98 38.39 206.6 0.9490 0.8558 0.7711 24.87 38.48 208.4 0.9232 0.8319 0.7489 24.78 38.55 210.2 0.8983 0.8088 0.7275 24.67 38.64 212 0.8741 0.7863 0.7067 24.58 38.73 213.8 0.8507 0.7646 0.6867 24.48 38.80 215.6 0.8281 0.7436 0.6672 24.39 38.89 217.4 0.8061 0.7233 0.6484 24.28 38.98 219.2 0.7848 0.7036 0.6303 24.19 39.06 221 0.7641 0.6845 0.6127 24.08 39.15 222.8 0.7441 0.6661 0.5957 23.97 39.24 224.6 0.7247 0.6482 0.5792 23.88 39.33 226.4 0.7059 0.6308 0.5632 23.77 39.42 228.2 0.6877 0.6140 0.5478 23.67 39.49 230 0.6700 0.5977 0.5328 23.56 39.58 231.8 0.6528 0.5820 0.5183 23.47 39.67 233.6 0.6361 0.5667 0.5043 23.36 39.76 235.4 0.6200 0.5518 0.4907 23.25 39.85 237.2 239 0.6043 0.5891 0.5374 0.4775 0.5235 0.4648 23.14 23.04 39.94 40.01 240.8 0.5743 0.5100 0.4524 22.93 40.10 242.6 0.5600 0.4968 0.4404 22.82 40.19 244.4 0.5460 0.4841 0.4288 22.71 40.28 246.2 248 0.5325 0.5194 0.4717 0.4175 0.4597 0.4066 24 Downloaded from www.Manualslib.com manuals search engine 22.60 22.50 40.37 40.46 Domestic air conditioner Functions and control Discharging Sensor R176°=50KΩ±3% F B77/176°F=4450K±3% Temp.((°F)) Max.(KΩ) Normal(KΩ) Min.(KΩ) -22 14646.0505 12061.7438 9924.4999 Tolerance(°F) 26.67 36.41 -20.2 13654.1707 11267.8730 9290.2526 26.69 36.39 -18.4 12735.8378 10531.3695 8700.6388 26.73 36.39 -16.6 11885.1336 9847.7240 8152.2338 26.74 36.37 -14.8 11096.6531 9212.8101 7641.8972 26.76 36.36 -13 -11.2 10365.4565 9687.0270 8622.8491 8074.3787 7166.7474 6724.1389 26.78 26.82 36.36 36.34 -9.4 9057.2314 7564.2244 6311.6413 26.83 36.34 -7.6 8472.2852 7089.4741 5927.0206 26.85 36.32 -5.8 7928.7217 6647.4547 5568.2222 26.89 36.30 -4 7423.3626 6235.7109 5233.3554 26.90 36.30 -2.2 6953.2930 5851.9864 4920.6791 26.92 36.28 -0.4 6515.8375 5494.2064 4628.5894 26.96 36.27 -1.4 6108.5393 5160.4621 4355.6078 26.98 36.27 -3.2 5729.1413 4848.9963 4100.3708 27.01 36.25 -5 5375.5683 4558.1906 3861.6201 27.03 36.23 -6.8 5045.9114 4286.5535 3638.1938 27.05 36.21 -8.6 4738.4141 4032.7098 3429.0191 27.09 36.21 -10.4 4451.4586 3795.3910 3233.1039 27.10 36.19 -12.2 4183.5548 3573.4260 3049.5312 27.14 36.18 -14 3933.3289 3365.7336 2877.4527 27.16 36.16 15.8 3699.5139 3171.3148 2716.0828 27.19 36.14 17.6 3480.9407 2989.2460 2564.6945 27.21 36.12 19.4 3276.5302 2818.6731 2422.6139 27.25 36.10 21.2 3085.2854 2658.8058 2289.2164 27.27 36.10 23 2906.2851 2508.9126 2163.9230 27.30 36.09 24.8 2738.6777 2368.3158 2046.1961 27.32 36.06 26.6 2581.6752 2236.3876 1935.5371 27.36 36.05 28.4 2434.5487 2112.5459 1831.4826 27.39 36.03 30.2 2296.6230 1996.2509 1733.6024 27.41 36.01 32 2167.2730 1887.0018 1641.4966 27.45 36.00 33.8 2045.9191 1784.3336 1554.7931 27.46 35.98 35.6 1932.0242 1687.8144 1473.1460 27.50 35.96 37.4 1825.0899 1597.0431 1396.2333 27.54 35.94 39.2 1724.6540 1511.6468 1323.7551 27.55 35.91 41 1630.2870 1431.2787 1255.4324 27.59 35.89 42.8 1541.5904 1355.6163 1191.0048 27.63 35.87 44.6 1458.1938 1284.3593 1130.2298 27.66 35.85 46.4 1379.7528 1217.2282 1072.8813 27.68 35.83 48.2 1305.9472 1153.9626 1018.7481 27.72 35.82 26 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control 50 1236.4792 1094.3200 967.6334 27.75 35.80 51.8 1171.0715 1038.0743 919.3533 27.77 35.76 53.6 1109.4661 985.0146 873.7359 27.81 35.74 55.4 1051.4226 934.9440 830.6210 27.84 35.73 57.2 59 996.7169 945.1404 887.6792 843.0486 789.8583 751.3077 27.88 27.91 35.71 35.67 60.8 896.4981 800.8922 714.8380 27.93 35.65 62.6 850.6086 761.0603 680.3265 27.97 35.64 64.4 807.3024 723.4134 647.6580 28.00 35.60 66.2 68 766.4212 727.8172 687.8205 654.1596 616.7252 587.4271 28.04 28.08 35.58 35.56 69.8 691.3524 622.3161 559.6694 28.11 35.53 71.6 656.8979 592.1831 533.3634 28.15 35.51 73.4 624.3328 563.6604 508.4261 28.18 35.47 75.2 593.5446 536.6540 484.7796 28.22 35.46 77 564.4275 511.0760 462.3510 28.24 35.42 78.8 536.9865 486.9352 441.1516 28.27 35.40 80.6 511.0105 464.0500 421.0258 28.31 35.37 82.4 486.4151 442.3499 401.9146 28.35 35.35 84.2 463.1208 421.7683 383.7626 28.38 35.31 86 441.0535 402.2430 366.5175 28.42 35.29 87.8 420.1431 383.7151 350.1301 28.45 35.26 89.6 400.3242 366.1295 334.5542 28.49 35.24 91.4 381.5350 349.4341 319.7460 28.53 35.20 93.2 363.7176 333.5801 305.6645 28.58 35.17 95 346.8176 318.5216 292.2709 28.62 35.15 96.8 330.7839 304.2151 279.5286 28.65 35.11 98.6 315.5682 290.6199 267.4031 28.69 35.08 100.4 301.1254 277.6976 255.8620 28.72 35.06 102.2 287.4128 265.4119 244.8745 28.76 35.02 104 274.3905 253.7288 234.4118 28.80 34.99 105.8 262.0206 242.6161 224.4465 28.83 34.95 107.6 250.2676 232.0436 214.9529 28.87 34.93 109.4 239.0983 221.9825 205.9065 28.92 34.90 111.2 228.4809 212.4060 197.2844 28.96 34.86 113 218.3860 203.2887 189.0648 28.99 34.83 114.8 208.7855 194.6066 181.2273 29.03 34.79 116.6 199.6531 186.3369 173.7524 29.07 34.77 118.4 190.9639 178.4584 166.6217 29.12 34.74 120.2 182.6945 170.9508 159.8181 29.16 34.70 122 174.8228 163.7951 153.3249 29.19 34.66 123.8 167.3280 156.9733 147.1268 29.25 34.63 125.6 160.1904 150.4683 141.2090 29.28 34.59 127.4 153.3914 144.2641 135.5577 29.32 34.56 129.2 146.9136 138.3454 130.1598 29.35 34.52 27 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control 131 140.7403 132.6980 125.0027 29.41 34.48 132.8 134.8559 127.3081 120.0746 29.44 34.45 134.6 129.2457 122.1630 115.3645 29.48 34.41 136.4 123.8956 117.2504 110.8618 29.53 34.38 138.2 140 118.7926 113.9241 112.5589 108.0776 106.5564 102.4388 29.57 29.62 34.34 34.30 141.8 109.2784 103.7961 98.5000 29.66 34.27 143.6 104.8443 99.7046 94.7315 29.70 34.21 145.4 100.6112 95.7939 91.1253 29.75 34.18 147.2 149 96.5692 92.7088 92.0553 88.4805 87.6735 84.3690 29.79 29.84 34.14 34.12 150.8 89.0211 85.0614 81.2048 29.88 34.07 152.6 85.4976 81.7908 78.1744 29.93 34.02 154.4 82.1303 78.6615 75.2715 29.97 33.98 156.2 78.9116 75.6668 72.4902 30.02 33.94 158 75.8343 72.8004 69.8249 30.06 33.91 159.8 72.8916 70.0561 67.2703 30.11 33.85 161.6 70.0770 67.4283 64.8213 30.15 33.82 163.4 67.3844 64.9115 62.4731 30.20 33.78 165.2 64.8080 62.5006 60.2211 30.24 33.73 167 62.3423 60.1906 58.0609 30.29 33.69 168.8 59.9821 57.9770 55.9885 30.34 33.66 170.6 57.7223 55.8552 53.9998 30.38 33.60 172.4 55.5583 53.8210 52.0912 30.43 33.57 174.2 53.4856 51.8706 50.2591 30.47 33.51 176 51.5000 50.0000 48.5000 30.47 33.51 177.8 49.7063 48.2057 46.7083 30.47 33.53 179.6 47.9835 46.4842 44.9911 30.40 33.60 181.4 46.3286 44.8323 43.3452 30.33 33.62 183.2 44.7385 43.2468 41.7672 30.27 33.71 185 43.2105 41.7248 40.2540 30.20 33.78 186.8 41.7386 40.2604 38.7996 30.15 33.84 188.6 40.3241 38.8545 37.4048 30.07 33.91 190.4 38.9643 37.5045 36.0668 30.00 33.96 192.2 37.6569 36.2078 34.7831 29.95 34.03 194 36.3996 34.9622 33.5513 29.88 34.09 195.8 35.1903 33.7653 32.3689 29.80 34.14 197.6 34.0269 32.6151 31.2338 29.73 34.21 199.4 32.9075 31.5096 30.1438 29.66 34.29 201.2 31.8302 30.4467 29.0970 29.61 34.34 203 30.7933 29.4246 28.0915 29.53 34.41 204.8 29.7950 28.4417 27.1254 29.46 34.47 206.6 28.8337 27.4961 26.1970 29.39 34.54 208.4 27.9078 26.5864 25.3048 29.32 34.59 210.2 27.0160 25.7110 24.4470 29.25 34.66 28 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and control 212 26.1569 24.8685 23.6222 29.17 34.74 213.8 25.3290 24.0574 22.8291 29.10 34.79 215.6 24.5311 23.2765 22.0662 29.03 34.86 217.4 23.7620 22.5245 21.3323 28.96 34.93 219.2 221 23.0205 22.3055 21.8002 21.1025 20.6261 19.9465 28.89 28.81 34.99 35.06 222.8 21.6159 20.4303 19.2924 28.74 35.13 224.6 20.9508 19.7825 18.6626 28.67 35.19 226.4 20.3091 19.1582 18.0563 28.60 35.26 228.2 230 19.6899 19.0924 18.5564 17.9761 17.4723 16.9098 28.53 28.44 35.33 35.40 231.8 18.5157 17.4166 16.3680 28.36 35.47 233.6 17.9590 16.8769 15.8458 28.29 35.53 235.4 17.4214 16.3564 15.3427 28.22 35.60 237.2 16.9023 15.8542 14.8577 28.13 35.67 239 16.4010 15.3696 14.3902 28.06 35.74 240.8 15.9167 14.9020 13.9394 27.99 35.82 242.6 15.4489 14.4506 13.5047 27.91 35.89 244.4 14.9968 14.0149 13.0855 27.82 35.94 246.2 14.5599 13.5942 12.6811 27.75 36.01 248 14.1376 13.1879 12.2909 27.66 36.09 249.8 13.7294 12.7955 11.9144 27.59 36.16 251.6 13.3347 12.4165 11.5510 27.50 36.23 253.4 12.9531 12.0503 11.2003 27.43 36.30 255.2 12.5840 11.6965 10.8617 27.36 36.37 257 12.2270 11.3545 10.5348 27.27 36.45 258.8 11.8817 11.0240 10.2191 27.18 36.52 260.6 11.5475 10.7046 9.9142 27.10 36.59 262.4 11.2242 10.3957 9.6197 27.01 36.66 264.2 10.9112 10.0970 9.3352 26.94 36.73 266 10.6084 9.8082 9.0602 26.85 36.81 267.8 10.3151 9.5288 8.7945 26.76 36.88 269.6 10.0312 9.2586 8.5378 26.69 36.95 271.4 9.7563 8.9971 8.2895 26.60 37.04 273.2 9.4901 8.7441 8.0495 26.51 37.11 275 9.2322 8.4993 7.8175 26.44 37.18 276.8 8.9824 8.2623 7.5931 26.35 37.26 278.6 8.7404 8.0329 7.3760 26.26 37.33 280.4 8.5059 7.8108 7.1660 26.17 37.40 282.2 8.2787 7.5958 6.9629 26.08 37.47 284 8.0584 7.3875 6.7664 29 Downloaded from www.Manualslib.com manuals search engine 26.01 37.56 Domestic air conditioner Dimensinal drawings 8.Dimensional drawings 2.76 2.57 0.84 1.78 0.24 0.18 0.22 0.84 2.57 9.Center of gravity 2.57 0.84 1 0.39 0.84 1.78 30 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Installation Manual of Room Air Conditioner Preparation Necessary Tools for Installation Selection of Installation Place Indoor Unit - Select a location that is ● Torque wrench (0.67 in,0.87in,1.02in ) ● Hammer ● Nipper ● Hacksaw ● Pipe cutter ● Hole core drill ● Flaring tool ● Spanner(0.67,0.75 and 1.02in ) ● Gas leakage detector or ● Knife ● Measuring tape ● Robust not causing vibration, where the unit can be supported s ufficiently. ● Not affected by heat or steam generated in the vicinity, and where the inlet and outlet of the unit are not disturbed. ● Possible to drain easily, and where piping can be connected with the outdoor unit. ● Where conditioned air can be spread in a room evenly. ● Place where the distance of more than lm from televisions, radios, wireless apparatuses ● Reamer soap-and-water solution and fluorescent lamps 3 feet or approximately. ● In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent lamps in the room are in use. Power Source Outdoor Unit - Select a location that is ● Less affected by rain or direct sunlight and is sufficiently ventilated. ● Strong enough to bear the unit, where vibration and noise are not increased. ● Not causing a nuisance to neighbors due to discharged air or noise. ● A distance marked is available as illustrated in the below figure. ● All wiring to the unit must be in accordance with the National Electric code and local ordinances. Drawing for the installation of indoor and outdoor units The models adopt HFC free refrigerant R410A Attention must be paid to the pitch of drain hose more than 5cm (2 inches) Optional parts for piping A Non-adhesive tape B Adhesive tape C Saddle (L.S) with screws Connecting electric cable for indoor and outdoor E Drain hose G more than 10cm D (4 inches) F Insulating material G Piping hole cover Arrangement of piping directions more than10cm (4 inches) Rear left F A Rear right Left Floor fixing dimensions of the outdoor unit (Unit: inch) Z X Right Y C Below Model more than10cm more than10cm X Dimensions(inches) x y z (4 inches) (4 inches) HSU12VHGL-W ● The marks from A to G in the figure are the name of the parts. ● The distance between the indoor unit and the floor should be more than 2m or 6 feet. 19 2/3 10 1/16 Fixing of outdoor unit ● Fix the unit to concrete or block with bolts D E (10mm) securely. ● When fitting the unit to wall surface, roof or more than 60cm (24 inches) 5 1/2 ● rooftop, fix the unit securely in consideration of earthquake and strong wind. If vibration may affect the house, fix the unit by attaching a vibration-proof mat. more than 15cm (5 7/8 inches) The above picture is for reference only. Your product may look different. Read this manual before installation Explain the operation of the unit to the user according to this manual Downloaded from www.Manualslib.com manuals search engine 31 Domestic air conditioner System configuration Accessory parts 2 Remote controller (1) Drain hose (1) AAA dry battery (2) Cushion (4) Mounting plate (1) Drain-elbow (1) Plastic cap (4) Ø4X25 Screw (4) Making a Hole on the Wall and Fitting the Piping Hole Cover ● Make a hole of B mm / inches in diameter, slightly descending to outside the wall. ● Install piping hole cover and seal it off with putty after installation Pitch downward for drainage Wall hole 09k/12k : B= 60mm(2 3/8 inches) 18k/24k : B=70mm(2 3/4 inches) ØBmm Pipe supporting plate (1) Indoor side Selection of pipe Model (Section of wall hole) Liquid pipe (Ø) Gas pipe (Ø) 6.35mm (1/4 ") 9.52mm (3/8 ") 3 HSU12VHGL-W Thickness of wall Outdoor side G Piping hole pipe Installation of the Indoor Unit Drawing of pipe NOTE:The thickness of the pipe must be 0.8mm(1/16”) at least. [ Rear piping ] ● Draw pipes and the drain hose, then fasten them with the adhesive tape Indoor unit 1 [ Left·Left-rear piping ] ● In case of left side piping, cut away, with a nipper, the lid for left piping. ● In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear piping which is marked on insulation materials. Fitting of the Mounting Plate and Positioning of the wall Hole 1. Insert the drain hose into the carity of heat insulation materials of indoor unit. 2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then connect them. 3. Coat the flaring seal face with refrigerant oil and connect pipes. Cover the tubing connection with insulation materials closely, and with adhesive tape. When the mounting plate is first fixed 1. Carry out, based on the wall studs or lintels, a proper leveling for the plate to be fixed against the wall, then temporarily fasten the plate with one nail. 2. Ensure the proper level of the plate, by hanging a thread with a weight from the central top of the plate, then fasten the plate. Indoor/outdoor electric cable 3. Find the wall hole location A using a measuring tape Insulation material Lid for right piping B= 60mm B= 60mm Lid for left piping Lid for under piping pipe Piping Pipe supporting plate Drain hose 30mm A=145mm 30mm Fix with adhesive tape A=145mm ● Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping with adhesive. [ Other direction piping ] A=125mm 30mm B= 70mm ● Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according to theposition of wall hole. When bending, be careful not to crush pipes. ● Make sure that the wires connecting the indoor and outdoor units are not covered by the refrigeration piping insulation and are long enough to connect to the terminal block on the indoor unit. Fixing the indoor unit body Pay attention to the following points before installation of machine: 1. Take out cushion blocks on the left and right angle beads as shown in the following Figure. ● Hang the unit body onto the upper notches of the mounting plate. Move the body from side to side to verify its secure fixing. ● In order to fix the body onto the mounting plate,hold up the body from the underside and then put it down perpendicularly. mounting plate Unloading of indoor unit body 2. Remove 2 gaskets under the cross-flow fan. ●When you unload the indoor unit,please use your hand to raise the body , then lift the bottom of the body outward slightly and lift the unit until it leaves the mounting plate. 3. Clean the burr on the surface of fracture to avoid the power wire from being scratched after removing the virtual opening of the outgoing line slot on the case by hands in indoor power-on process. Downloaded from www.Manualslib.com manuals search engine agraffe 32 mounting plate Domestic air conditioner 4 Connecting the indoor/outdoor Electric Cable Removing the wiring cover Installation of Outdoor Unit 1 Install according to the instructions on the 1st page of this manual ● Remove terminal cover at right bottom corner of indoor unit, then take off wiring cover by removing its screws. System configuration Outdoor unit Connection of pipes 2 ● When bending the interconnect tubing, ensure the radius is at least 1 1/4" to 1 3/4", When connecting the cable after installing the indoor unit 30mm to 40mm to ensure against crushing the tubing. ● Connecting the pipe of gas side first makes working easier. ● Ensure the interconnecting tubing is approved for R410A. 1. Insert the cable from the outside into the unit through the same hole that has the interconnecting tubing. Half union 2. Pull out the cable on the front side, and connect the cable making a loop. Forced fastening without careful centering may damage the threads and cause a leakage of gas. Flare nut When connecting the cable before installing the indoor unit ● ● ● Fastening torque 18N.m/13.3Ft.lbs Liquid/Gas side9.52mm(3/8") 42 N.m/30.1Ft.lbs Insert the cord from the back side of the unit, then pull it out on the front side. Spanner Fasten the unit wire harness to the conduit holder using the lock nut. Position the conduit holder to its original state using screw. Pipe Diameter(ǿ) Liquid side6.35mm(1/4") Torque wrench Gas side 12.7mm(1/2") 55N.m/40.6Ft.lbs Gas side 15.88mm(5/8") 60 N.m/44.3Ft.lbs Ensure that no dirt or debris enters the tubing. The standard tubing length is 25 ft/7.5M. If a different length is required, adjust the refrigerant amount by 1/2 oz/ft, 50 g/M for the 9k, 12k and 18k models. For the 24k model, adjust by 1/2 oz/ft, 50 g/M.Before opening the service valves, evacuate the interconnecting tubing and indoor unit. Follow the instruction in section 5 on page 4. CAUTION Note When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring is not correct, the unit will not operate properly and could cause a defect. Outdoor unit Indoor unit B A Indoor unit A Outdoor unit 4wire 14AWG (4G0.75mm ) Control Wiring Amax • Max.Elevation: = 32.8ft / 10m (09k / 12k) Outdoor unit = 50ft / 15m (18k / 24k) B HSU12VHGL-W Power cable: Indoor unit B Outdoor unit A the elevation A is more • Inthancase16.4ft / 5m, oil trap shoud be Oil trap installed every 5~7m(16.4ft-23ft) Indoor unit Length: Bmax • Max. = 50ft / 15m (09k / 12k) = 83.3ft / 25m (18k / 24k) 3wire with ground 14AWG 1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F. 2. If the fuse on PC board is broken please change it with the type of T.3.15A/250VAC (Indoor), T.25A/250VAC (Outdoor). 3. The wiring method should be in line with the local wiring standard. 4. Use an HVACR circuit breaker or time delay fuse. Cutting and Flaring Work of Piping ● Pipe cutting is carried out with a pipe cutter and burs must ● After inserting the flare nut, flaring work is carried out. A Flare tool for R410A Conventional flare tool Clutch-type clutch-type(Rigid-type) Wing-nut type (Imperial-type) 0~0.5mm 0~1/51 inch 1.5~2.0mm 1/17 ~1/8 inch 1.0~1.5mm 3/76 ~1/17 inch 1.Cut pipe Flare tooling die 2.Remove burs 3.Insert the flare nut Correct Downloaded from www.Manualslib.com manuals search engine 4.Flare pipe Incorrect Lean 33 be removed. Damage of flare Crack Partial Too outside Domestic air conditioner System configuration 3 ● ● ● 4 1 Connection Loosen the screws on terminal block and insert the wires fully into terminal block, then tighten the screws. If wiring is not correct, the unit will not operate properly and it could cause a defect in the unit. Fix the cable with a clamp. Power Source Installation ● The power source must be exclusively used for air conditioner. ● In the case of installing an air conditioner in a moist place, please install an earth leakage breaker.(GFCI) ● For installation in other places, use an HVACR circuit breaker of time delay fuse. 2 Attaching Drain-Elbow On Drainage ● Please install the drain hose and ensure downward flow. ● Please don’t do the drainage as shown below. ● If the drain-elbow is used, please attach as shown in figure. (Note: Only for heat pump unit.) 5 1. Less than 5cm Purging Method:To use vacuum pump It becomes The end is imm- It waves. The gap with the There is the bad high midway. ersed in water. ground is too small. smell from a ditch Detach the service port’s cap of 3-way valve, and the valve cap for 2-way valve and 3-way valve. Connect the service port to the low side of the gauge manifold and connect the vacuum pump to the center port of the manifold. ● Please pour water in the drain pan of the indoor unit, and confirm that drainage is proper. 2. Open the handle on the low side of the gauge manifold and operate vacuum pump. ● In case that the attached drain hose is in a room, please to the hose to prevent condensation. 3. Vacuum the tubing for at least 15 minutes. The vacuum level on the low side gauge should be 29.9 in of Hg, 76 cm of Hg, 0.1 MPa. when vacuuming is complete, close the valve on the manifold and turn off the vacuum pump. The vacuum level should hold for 1-2 minutes. If the vacuum level does not hold, check the flared connections and repeat this step. ■ Refrigerant charge label Contains fluorinated greenhouse gases covered by the Kyoto Protocol 4. Open the 2-way valve 1/4 turn. After 5-6 seconds, close the valve and inspect for leaks with a leak detector or soap solution. 5. No gas leakage? Go to step 6. In case of a leak, try tightening the flare connections to fix the leak. If the leak stops, go to step 6. If the leak continues, check the flare connections and repair as needed, then go back to step 3. then proceed step 6. If leak continues, remove the refrigerant used for the leakage check and flare tubes again. Repeat vacuum and leak and if no leakage, proceed to step 6. 8. After attaching the caps, check for leakage around the caps. Step 2. Open Gaugemanifold(for R410A) Gauge manifold Tube(for R410A) Step 4. Step 3. Close Vacuum pump Step 6. 2-way valve 3-way valve kg 2 2= kg 1+2= kg A B C D E This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent into the atmosphere. Refrigerant type:R410A GWP* value:1975 GWP=global warming potential Please fill in with indelible ink, •1 the factory refrigerant charge of the product •2 the additional refrigerant amount charged in the field and • 1+2 the total refrigerant charge on the refrigerant charge label supplied with the product. The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the stop value cover). A contains fluorinated greenhouse gases covered by the Kyoto Protocol B factory refrigerant charge of the product: see unit name plate C additional refrigerant amount charged in the field D total refrigerant charge E outdoor unit F refrigerant cylinder and manifold for charging leakage, replace the service port and valve caps. 2-way valve Liquid Side 3-way valve Gas Side 1= F valve completely. Step 1. R410A 1 6. Detach the charge hose from the service port, open 2-way valve and 3-way 7. To prevent the gas apply insulation to 2-way valve 3-way valve O Open 90 ■ Check for Installation and Test Run Step 7. 2-way valve 3-way valve ■ Please kindly explain to our customers how to operate through the instruction manual. 2-way valve 3-way valve Check Items for Test Run Valve cap CAUTION ● If the refrigerant of the air conditioner leaks, it is necessary to discharge all the refrigerant. Repair the leak, vacuum the unit then charge the liquid refrigerant into air conditioner according to the amount marked on the name plate. ● Please do not let other cooling medium, except specified one (R410A), or air enter into the cooling circulation system. This could cause high pressure and could cause a leak and lead to personal injuries. 34 Downloaded from www.Manualslib.com manuals search engine in boxes Gas leak from interconnecting tubing? Installation is on the interconnecting tubing? Are the connecting wirings of indoor and outdoor firmly inserted to the terminal block? Is the connecting wiring of indoor and outdoor firmly fixed? Is drainage securely carried out? Is the ground wire securely connected? Is the indoor unit securely fixed? Is power source voltage the local codes? Is there any noise? Are the lights near the unit working normally? Are cooling and heating (when in heat pump) performing normally? Is the operation of room temperature control normal? Valve cap Service port cap Put check mark Domestic air conditioner Installations 11 Service Diagnosis 11.1 Caution for Diagnosis The operation lamp flashes when any of the following errors is detected. 1. When a protection device of the indoor or outdoor unit is activated or when the thermistor malfunctions, disabling equipment operation. 2. When a signal transmission error occurs between the indoor and outdoor units. In either case, conduct the diagnostic procedure described in the following pages. 11.2 Parameter of primary electronic appliance name parameter picture Rated voltage:220-230V Compressor Rated current:4.8A Rated frequency: 50/60HZ Rated voltage:220-230V Fan motor Rated current:0.2A Rated frequency: 50/60HZ Rated voltage:220-230V Reactor Rated current:10.5A Rated frequency: 50/60HZ Rated voltage:220-230V 4-way valve Rated current:0.1A Rated frequency: 50/60HZ 35 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.3 Problem Symptoms and Measures Symptom None of the units operates Operation sometimes stops. Check Item Check the power supply. Check the indoor PCB Check the power supply. Details of Measure Check to make sure that the rated voltage is supplied. Check to make sure that the indoor PCB is broken A power failure of 2 to 10 cycles can stop air conditioner operation. Set the units to cooling operation, and compare the Check for faulty operation Equipment operates but does not cool, or does not heat (only for heat pump) temperatures of the liquid side connection pipes of the of the electronic connection section among rooms to check the opening and expansion valve. closing operation of the electronic expansion valves of the individual units. Diagnosis by service port pressure and operating Check for insufficient gas. current. Large operating noise and vibrations Check the installation condition. Check to make sure that the required spaces for installation (specified in the Technical Guide, etc.) are provided. 36 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Service diagnosis 11 Code indication Indoor displaying panel code indication Indoor and Outdoor Indoor Malfunction E7 Malfunction Reference fault description (LED1 flash Page times) 15 Communication fault between indoor and outdoor units Page48 E1 -- Room temperature sensor failure Page38 E2 -- Heat-exchange sensor failure Page38 E4 -- Indoor EEPROM error Page47 E14 -- Indoor fan motor malfunction Page39 F12 1 Outdoor EEPROM error Page47 F1 2 The protection of IPM Page43 3 Overcurrent protection of AC electricity F22 Outdoor Outdoor for the outdoor model Communication fault between the IPM and Page52 F3 4 F19 6 F27 7 F4 8 F8 9 Outdoor DC fan motor fault Page42 F21 10 Defrost temperature sensor failure Page38 F7 11 Suction temperature sensor failure Page38 F6 12 Ambient temperature sensor failure Page38 F25 13 Discharge temperature sensor failure Page38 F13 16 Short of refrigerant Page54 F11 18 deviate from the normal for the compressor Page51 F28 19 Loop of the station detect error Page51 / 21 Over load protection of indoor system Page53 F2 24 Overcurrent of the compressor Page52 F23 25 E9 21 outdoor PCB Power voltage is too high or low momentary Overheat protection for Discharge temperature Overcurrent protection for single-phase of the High work-intense protection 37 Downloaded from www.Manualslib.com manuals search engine Page50 Compressor is lock-rotor or stopped compressor Page45 Page51 Page46 Page52 Page54 Domestic air conditioner Installations 11.4.1 Thermistor or Related Abnormality E1: Room temperature sensor failure Indoor display E2: Heat-exchange sensor failure LED1 flash 10 times:Defrost temperature sensor failure LED1 flash 11 times:Suction temperature sensor failure Outdoor display LED1 flash 12 times:Ambient temperature sensor failure LED1 flash 13 times:Discharge temperature sensor failure Method of malfunction detection The temperatures detected by the thermistors are used to determine thermistor errors Malfunction detection conditions when the thermistor input is more than 4.92V or less than 0.08V during compressor operation. Note: The values vary slightly in some models Supposed causes Troubleshooting ■ Faulty connector connection ■ Faulty thermistor ■ Faulty PCB * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. YES Check the connector connection, whether if it loose or misplug Re-connect NO *Thermistor resistance check NO Is the resistance is conformity with normal temperature YES Replace the thermistor Replace the indoor PCB Thermistor resistance check method: Remove the connector of the thermistor on the PCB, and measure the resistance of thermistor using tester. The relationship between normal temperature and resistance is shown in the value of indoor thermistor. 38 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.2 EEPROM abnormal Indoor Display E4: indoor EEPROM error outdoor display F12: Outdoor EEPROM error; Outdoor LED1 flash 1 times Method of malfunction detection The Data detected by the EEPROM are used to determine MCU Malfunction detection conditions when the data of EEPROM is error or the EEPROM is damaged Supposed causes ■Faulty EEPROM data ■Faulty EEPROM ■Faulty PCB Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Replace the indoor or outdoor mainboard 39 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.3 Indoor AC fan motor malfunction Indoor Display E14 Method of malfunction detection The fan speed detected by the Hall IC during fan motor running which is used to determine the fan motor operating Malfunction detection conditions When there is no fan speed feedback signal within 2 minutes Supposed causes Troubleshooting Operation halt due to breaking of wire inside the fan motor. Fan motor overheat protection Operation halt due to breaking of the fan motor lead wires Detection error due to faulty indoor unit PCB * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be caused NO Check whether terminals Pull out the terminals on the indoor mainboard and reinsert them. on indoor pcb is well? YES Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1and 3 of Terminal CN5 on the indoor PCB the voltage is about 90-220vac YES Measure whether there is voltage pulse(0-5VDC) YES check whether motor can run between the positions middle wire and black wire of Terminal CN2 on the indoor PCB when turn on the unit Is it ok? YES the indoor motor is damaged and need replace the indoor pcb is damaged and need replace 40 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.4 Outdoor DC fan motor fault Outdoor diplay LED1 flash 9 times Method of malfunction detection DC fan motor is detected by checking the fan running condition and so on Malfunction detection conditions when the data of EEPROM is error or the EEPROM is damaged Supposed causes ■DC fan motor protection dues to the DC fan motor faulty ■DC fan motor protection dues to faulty PCB * Caution Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. 41 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations Check whether Terminal on the outdoor mainboard is well inserted. Is it normal? NO Reinsert the terminals YES Electrify the machine again and turn it NO on in the Cool state with the remote controller. check whether motor can run? Measure the voltage between 1 and 3 of the terminal of fan motor on the mainboard about DC310V, Measure YES the voltage between 3 and 4 of the terminal about DC15V. Measure the voltage between 5 and 3 of the Measure the voltage between 3 and 6 of terminal about 1-6v. the terminal about 0-5v. YES Is it normal? Is it normal? NO YES The mainboard of the outdoor unit is The motor of the outdoor unit is damaged damaged and needs replacing and needs replacing. 42 Downloaded from www.Manualslib.com manuals search engine NO Domestic air conditioner Installations 11.4.5 IPM protection LED1 flash 2 times Outdoor diplay Method of malfunction detection IPM protection is detected by checking the compressor running condition and so on Malfunction detection conditions ■The system leads to IPM protection due to over current Supposed causes ■The compressor faulty leads to IPM protection ■circuit component of IPM is broken and led to IPM protection ■IPM protection dues to the compressor faulty ■IPM protection dues to faulty PCB of IPM module ■Compressor wiring disconnected Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred.. Electrify the machine again and turn it on with the remote controller,If malfunctions YES are reported before or upon the compressor IPM Module is damaged and needs replacing. being started up, Malfunction unsolved NO The compressor is started normally, but malfunctions are reported after it has run for some time. 1、The system may have been over or under charged with gas, which can be judged through the pressure of the measuring system. 2、The shaft of compressor is seized and the compressor needs replacing. 43 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.6 Over-current of the compressor LED1 flash 3 or 24 or 25 times Outdoor diplay Method of malfunction detection he current of the compressor is too high Malfunction detection conditions when the IPM Module is damaged or the compressor is damaged. voltage is too low or too high Supposed causes Troubleshooting power supply ■Faulty IPM Module ■ Faulty compressor ■Faulty power supply * Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred... Electrify the machine again and turn it on with the remote controller, If malfunctions YES are reported before or upon the compressor IPM Module is damaged and needs replacing. being started up, NO The compressor is started normally, but malfunctions are reported after it has YES Repair the power supply run for some time. Check the power supply is too low or too high NO NO the system may have been over or under charged with gas, which can be judged through the pressure of the measuring system. 44 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.7 The communication fault between IPM and outdoor PCB LED1 flash 4 times Outdoor diplay Method of malfunction detection Communication is detected by checking the IPM module and the outdoor PCB Malfunction detection conditions ■The outdoor PCB broken leads to communication fault ■The IPM module broken leads to communication fault Supposed causes Troubleshooting ■The outdoor PCB is broken ■The IPM module is broken ■Communication wiring disconnected * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred 1) Check whether Terminal CN23 and CN24 on the outdoor mainboard CN10 and CN11 on IPM module 2) Check whether the connected wire between IPM and outdoor 1) Pull out and reinsert the terminals. NO Are they good? YES 2) Replace connected wire Malfunction unsolved Electrify the machine again and turn it on, Check whether the voltage between 1 and 2 of Terminal CN23 is about DC5V, YES Replace the outdoor IPM module with a new one. Check whether the voltage between2 and 3 of Terminal CN23 is about DC15V, NO Replace the outdoor mainboard with a new one 45 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.8 Power Supply Over or under voltage fault LED1 flash 21 times Outdoor diplay The power supply is over voltage Method of malfunction detection An abnormal voltage rise or fall is detected by checking the specified voltage detection Malfunction detection conditions An voltage signal is fed from the voltage detection circuit to the microcomputer Supposed causes Troubleshooting ■Supply voltage not as specified. ■The IPM module is broken. ■The outdoor PCB is broken. * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Electrify the machine again and turn it on with the remote controller. Check whether the compressor is started normally YES Is it ok? Maybe there is some disturbance NO Test the outdoor power supply YES (+310VDC) with a multimeter. Change the IPM module check whether the power is >150 V or <390V? NO ~230 is ok? YES Change the IPM module NO This question may be caused by the power. Repair the power supply. 46 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.9 Overheat Protection For Discharge Temperature LED1 flash 8 times Outdoor diplay Method of malfunction detection The Discharge temperature control is checked with the temperature being detected by the Discharge pipe thermistor Malfunction detection conditions when the compressor discharge temperature is above 230°F ■Electronic expansion valve defective ■Faulty thermistor ■Faulty PCB Supposed causes * Caution Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Electrify the machine again and turn it on with the remote controller, then measure the temperature at the exhaust temperature sensor of the compressor on the outdoor unit 1) The cryogen may have been leaked during the temperature 230°F installation, or there may be leakage in the piping exceeds YES shortly after the system. 2) There may be other causes to make the exhaust machine starts up? temperature too high. NO Malfunctions occur after running for some time even though the measured temperature is below 230°F . Pull out the exhaust sensor and measure its resistance at standard temperatures according to the resistance-temperature table the results deviate YES much? The sensor is damaged. Replace the sensor with a new one. NO The outdoor mainboard is damaged and needs be replaced 47 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations 11.4.10 The communication fault between indoor and outdoor indoor diplay E7 Outdoor diplay LED1 flash 15 times Method of malfunction detection Communication is detected by checking the indoor PCB and the outdoor PCB Malfunction detection conditions ■The indoor PCB broken leads to communication fault ■The outdoor PCB broken leads to communication fault ■Communication wiring disconnected ■The indoor PCB is broken ■The outdoor PCB is broken ■The module PCB is broken Supposed causes * Caution Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. The outdoor mainboard needs YES Restart the a/c and it dehumidification. becomes normally. NO If starting up normally, but The outdoor mainboard needs NO malfunction occurs again after a dedust. while YES Check whether the linking cable NO between the indoor and outdoor is well connected or whether its core wires are 1. Reconnect the linking cable; 2. Replace the linking cable with new one. well insulated. YES (A) 48 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Installations (A) Check the indoor mainboard. YES Measure the voltage between Jumpers 3 and 4 of IC1 on the indoor mainboard with a NO multimeter. Test the outdoor power supply (230VAC and +310VDC) with a multimeter. If the voltage is of a constant value of 0V DCto5V DC If 230VAC is available but 310DC not, the power module is damaged, replace it with a new one. YES If both 230VAC and 310DC are The indoor mainboard is damaged; replace NO available, measure +12V it with a new one. (from7805) is available. The outdoor mainboard is damaged; Replace them with a new one. YES Measure the AC voltage between positions 1 and 3 on the terminal of outdoor unit with a If the value is constant at about 30V, the multimeter. indoor mainboard is damaged, replace it with a new one. If the value varies between 0 and 80 VAC, the The outdoor mainboard is damaged; replace outdoor mainboard is damaged, replace it it with a new one. with a new one. 49 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner NO Table of Contents 11.4.11 Loss of synchronism detection Inverter side current detection is abnormal Outdoor diplay LED1 flash 18 times LED1 flash 19 times Method of malfunction detection The position of the compressor rotor can not detected normally Malfunction detection conditions when the wiring of compressor is wrong or the connection is poor; or the compressor is damaged Supposed causes Troubleshooting ■Faulty The wiring of compressor ■Faulty compressor ■Faulty PCB * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Within 3 minutes after the machine is supplied with power and turned on with NO the remote controller, check whether the compressor can 1. The wiring of compressor is incorrect or the connection is poor; 2. The compressor is damaged start up YES At first, the compressor start up ,soon the YES compressor stopped with the LED1 on the IPM Module is damaged and needs replacing. outdoor PCB blinks(1Hz)19/18 times Malfunction unsolved the Maybe there is some disturbance Malfunctions exist also, the compressor is damaged replace a new one 50 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Table of Contents 11.4.12 High work-intense protection LED1 flash 21 times Outdoor diplay Method of malfunction detection Malfunction detection conditions Supposed causes Troubleshooting High work-intense control is activated in the heating mode if the temperature being sensed by the heat exchanger thermistor exceeds the limit. Activated when the temperature being sensed by the heat exchanger rises above 149°F twice in 30 minutes. ■Faulty electronic expansion valve ■Dirty heat exchanger ■Faulty heat-exchange sensor ■Insufficient gas * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Electrify the machine again and turn it on with the remote controller, check whether the wind temperature is below 149°F The malfunction is reported after the machine has run 1 、 Check room temperature and YES pipe temperature sensor. 2、the temperature monitoring circuit for some time? of the indoor mainboard NO The indoor unit blows poorly due to blocked filters or poor YES 1) Clean the filters 2) Reinstall the fan. condition of the fan? NO Use some tools to measure the pressure of system, 51 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.Performence and cerves diagrams 12.1 Cooling capacity-temperature curves Cooling value-temerature table indoor temp. outdoor temp.(humidity 46%) DB/WB 64.4°F 68°F 77°F 89.6°F 95°F 104°F 109.4°F 114.8°F 64.4/53.6°F 2443 2417°F 4048 3627 3228 3149 2910 2160 64.4/57.2°F 2494 2469 4133 3711 3428 3228 2989 2222 68/59°F 2546 2520 4217 3795 3507 3308 3069 2283 71.6/60.8°F 2623 2597 4301 3922 3587 3388 3189 2345 77/64.4°F 2777 2700 4428 4175 3786 3587 3468 2592 80.6/66.2°F 2854 2751 4512 4301 3906 3707 3547 2654 86/71.6°F 3034 3009 4850 4639 4265 4105 3986 2993 89.6/73.4°F 3060 3034 4934 4723 4344 4145 4026 3024 89.6/75.2°F 3111 3086 5018 4808 4424 4225 4105 3086 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 64.4°F 68°F 77°F 89.6°F 95°F F /7 5. 2° F 109.4°F 114.8°F 89 .6 3. 4° /7 .6 89 /7 1 86 6. /6 .6 .6 2° °F F F 4° 4. /6 80 .6 /6 0. 9° 71 /5 68 77 F F 2° 64 .4 /5 7. 3. /5 .4 64 8° F 104°F 6° F cooling capacity (W) cooling capacity and indoor/outdoor temp.curves indoor tempe.(DB/WB) 52 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.2 Cooling power consumption value- temperature curves Power consumption value-temp.table indoor temp. outdoor temp.(humidity 46%) DB/WB 64.4°F 68°F 77°F 89.6°F 95°F 104°F 109.4°F 114.8°F 64.4/53.6°F 429 432 1138 1186 1220 1301 1227 626 64.4/57.2°F 437 443 1159 1206 1240 1328 1362 640 68/59°F 446 457 1179 1227 1260 1349 1396 653 71.6/60.8°F 454 463 1206 1247 1281 1362 1423 720 77/64.4°F 468 474 1179 1274 1321 1396 1464 746 80.6/66.2°F 491 483 1206 1301 1342 1409 1491 753 86/71.6°F 497 503 1254 1355 1403 1504 1572 806 89.6/73.4°F 505 494 1267 1396 1423 1531 1592 899 89.6/75.2°F 514 486 1288 1423 1443 1559 1613 966 power consumption-temp.curves 1700 64.4°F 1300 68°F 77°F 1100 89.6°F 900 95°F 700 104°F 500 109.4°F 300 114.8°F F 2° 75 . 89 .6 / 3. 4° F F .6 /7 /6 6. 2° F .6 80 /6 80 .6 4. 4° 6. 2° F F 77 /6 .6 /6 0. 8° °F 71 /5 9 68 .2 /5 7 .4 64 64 .4 /5 3. 6° °F F 100 89 power consumption(w) 1500 indoor tempe.(DB/WB) 53 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.3 Cooling discharge pressure curves Cooling discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 60.8°F 66.2°F 71.6°F 59°F 2421 2504 2588 77°F 3239 3273 3339 86°F 3239 3306 3339 95°F 3273 3339 3439 104°F 3306 3473 3473 113°F 2554 2554 2652 60.8°F 66.2°F 71.6°F discharge pressure cooling discharge pressure 4000 3500 3000 2500 2000 1500 59°F 77°F 86°F 95°F 104°F 113°F Outdoor Temp. 54 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.4 Cooling suction pressure curves Cooling suction pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 60.8°F 66.2°F 71.6°F 59°F 660 683 706 77°F 883 893 911 86°F 883 902 911 95°F 893 911 938 104°F 902 947 947 113°F 696 696 723 cooling suction pressure 60.8°F 66.2°F suction pressure 1050 71.6°F 950 850 750 650 550 450 350 59°F 77°F 86°F 95°F 104°F 113°F Outdoor Temp. 55 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.5 Heating capacity-temperature curves Heating capacity and indoor/outdoor temp.table outdoor temp. indoor temp.(humidity 46%) DB/WB 59°F 68°F 77°F 5°F 2338 1776 1905 23°F 3594 3286 3031 41°F 4676 4240 3940 44.6/42.8°F 4473 4167 3779 59°F 3660 3472 2955 68°F 3366 3248 2703 77°F 3472 3360 2783 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 59°F 68°F F 77 ° °F 68 59 °F F 44 .6 /4 2. 8° 41 °F 23 °F 77°F 5° F heating capacity(W) heating capacity and indoor/outdoor temp.curves 56 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.6 Heating power consumption value- temperature curves Power consumption value-temp.table outdoor temp. indoor temp.(humidity 46%) DB/WB 59°F 68°F 77°F 5°F 881 949 1037 23°F 1057 1044 1261 41°F 1193 1356 1437 44.6/42.8°F 1094 1204 1315 59°F 628 688 748 68°F 463 482 524 77°F 465 487 526 heating capacity and indoor/outdoor temp.curves 59°F 68°F 77°F 1600 1400 cooling capacity(w) 1200 1000 800 600 400 200 0 5°F 23°F 41°F 44.6/42.8°F 57 Downloaded from www.Manualslib.com manuals search engine 59°F outdoor tempe.(DB/WB) 68°F 77°F Domestic air conditioner Sound level 12.7 Heating discharge pressure curves Heating discharge pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 59°F 68°F 77°F 5°F 2941 3069 3165 14°F 3005 3101 3197 23°F 3053 3133 3229 32°F 3101 3165 3261 41°F 3165 3197 3293 50°F 3062 3154 3200 59°F 2567 2644 2669 68°F 2459 2507 2531 59°F heating discharge pressure discharge pressure 68°F 77°F 4000 3500 3000 2500 2000 1500 1000 5°F 14°F 23°F 32°F 41°F 50°F 59°F 68°F Outdoor Temp. 58 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 12.8 Heating suction pressure curves Heating suction pressure.table outdoor temp. indoor temp. (humidity 46%) DB/WB 59°F 68°F 77°F 5°F 743 775 799 14°F 759 783 808 23°F 771 791 816 50°F 783 799 824 41°F 799 808 832 50°F 774 797 808 59°F 649 668 674 68°F 621 633 639 59°F heating suction pressure 68°F 77°F suction pressure 900 800 700 600 500 400 5°F 14°F 23°F 50°F 41°F 50°F 59°F 68°F Outdoor Temp. 59 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Sound level 13.Sound level Sound power level(Indoor unit) Model Sound power level 230V,60HZ Measuring location of microphone Cooling/heating 1U12BE2ERA 62 / 176 176 158 158 140 140 122 122 104 104 86 86 68 68 60 Downloaded from www.Manualslib.com manuals search engine (Outdoor unit) (cooling/heating) Domestic air conditioner Circuit diagrams 14 Circuit diagrams 14.1 Outdoor unit control board Circuit Diagrams CN2 Black 1 AC-L CN1 White 1 AC-N CN3 PE FUSE1 T25A 250VAC CX7 104/275V SA1 S14K350 RV3 R1 1M RV2 RV1 S14K350 S14K350 2K/2W R3 R33 2.2K CN32 TEST/SS 1 GND 2 CN5 3 N P PC817A 1 IC9 2 PC817A TLP851/PC851 3 IC11 4 1 R2 1M TLP421/PS2561 R54 10K +5V R53 10K 1 2 4 3 2 1 4 3 330 L2 P N AC-N OUT CN8 CX3 225/275V C14 AC-L OUT CN9 PTC1 0 0 0 0 400N K5 R40 5.1K/1% Comment: 2SC2412K R93 N1 R94 R99 102/50V 1 ST W B 1 2 1 2 CN12 K6 51 52 53 54 46 31 55 56 60 47 29 30 42 57 58 63 64 1 2 4 5 3 43 40 39 35 34 33 32 16 12 11 H C R83 R81 R79 R77 L J32 H C C 2U/450V C1 2SC2412K N4 1 Two-speed AC Fan CN14 CN15 C COM K1 1 Three-speed AC Fan L K2 9 8 7 6 5 4 3 2 1 White BlackCOM 1 FUSE2 T1A/250V K4 1 COM heater Four -Way Comment: CN25 CN11 CN27 CN36 K3 62 61 59 13 36 41 38 37 45 28 27 26 44 24 50 23 22 6 9 7 8 48 49 10 14 15 17 18 19 20 21 25 R12 100/1W CX4 103/275V COM 3 2 1 R101 4.7K J20 SW1 R95 10K R96 10K 4 3 +5V C16 Comment: 102/50V 1 2 104/50V J36 J5 J22 R63 560 R64 10K R65 10K 5 6 7 8 IC6 SDA SCL GND VCC AT24C02B GND GND GND GND C12 104/50V 4 3 2 1 VCC TX VREF XQ AVSS CS DC-FANSPEED HW DC FAN PG Fre Adjust Indoor Com OUT Fault Light Indoor Com IN SW-1 PC COM SW-2 NC HEAT-2 Terminal Pro Fan/E-Valve select MODULE COMOUT SDA MODULE COM IN SCL NC H/L FAN SPEED TEST-EN FAN VSS 4-WAY COOL-EN HEAT-1 HEAT-EN PTC RESET E-VALVE-D XIN E-VALVE-C XOUT E-VALVE-B VSS E-VALVE-A VSS MODE VSS NC VCC NC NC NC NC NC NC NC NC NC IC5 NC NC NC NC R5F212A8SNFA NC NC NC NC 1K 1K 1K 1K R75 2K 4.7K R86 J2 J1 R66 R67 R68 R69 R70 J39 R71 J40 R72 1K 1K 1K 1K 1K 1K 1K 10K E13 4.7U/16V E14 4.7U/16V C19 104/50V +5V IC7 ULN2003 1 16 2 15 3 14 4 13 5 12 6 11 7 10 GND 12V C13 104/50V D C B A 1 +12V 1 2 3 4 5 6 CN16 1 2 3 4 CN31 3 2 1 CN20 2 1 CN19 R88 +12V 10K R87 4.7K J34 D6 12V-5A-892H(N)-1AC-C 12V-5A-892H(N)-1AC-C 12V-5A-892-1CC-C LL4148 CN17 12V-25A-891P-1A-C 12V-5A-892H(N)-1AC-C 12V-5A-892H(N)-1AC-C +5V +5V +5V 3 D11 D5 +12V+12V J6 J33 2 2SC2412K LL4148 2SC2412K LL4148 N5 J7 J15 1 N3 E11 +15V+15V J23 J16 4.7U/16V C23 C24 C25 C26 J13 J4 J10 CN18 J14 J37 J8 104/50V R89 R85 R84 104/50V J12 J38 J3 104/50V 104/50V 3 R92 10K 10K 4.7K 2 E12 +5V 1 4.7U/16V C10 R91 1 0 N6 +5V Comment: 2SC2412K R100 R42 4.7K R102 J9 R41 1K R39 10K +5V J21 330 R43 0 R104 0 R44 1K R103 R61 2K R62 10K P2 2SA1037AK 4.7K R60 10K R59 2K +5V R38 CX2 225/275V 8MH/10A J28 J29 J30 J31 J24 J25 J26 J27 AC-L AC-N CN6 L1 8MH/10A 1 1 IC10 2 R52 10K J18 4 IC8 CX1 225/275V R4 2K 1N4007 D1 R35 1K E9 47U/25V +15V R34 1K ZD2 10V/0.5W R13 330/1W ZD3 5.1V/0.5W RA-362M 1 CN4 R37 330 R36 1K 103/50V C15 红 COM +5V R48 10K R47 5.1K/1% P1 2SA1037AK R97 R51 10K 10K CN30 GND PCJ35 HEAT COOL TEST/SS 1 2 3 4 5 +5V 47K/1% Yellow/Green 1 0V 15V 调速 反馈 CN21 310V 1 2 3 4 5 6 (白) +5V R98 10K R49 10K J17 R50 1K C20 102/50V FUCTION TEST(White) 3 Downloaded from www.Manualslib.com manuals search engine TQ(White) XQ(Red) HW(Yellow) CS(White) 20K/1% 20K/1% R74 10K/1% C22 102/50V CY5 472/250V/275V 5 4 3 2 1 R82 20K/1% R80 R78 R76 CY2 472/250V/275V CN13 ERROR LED1 R73 10K/1% C21 102/50V CY1 472/250V/275V CN10 XT1 4M Domestic air conditioner 61 CY6 472/250V/275V 104/50V C11 SW TEST(BLUE) E-valve(White) CY10 222/250VAC CY4 103/250V/275V 1K 1K 1K 1K CY7 222/250VAC CY3 103/250V/275V R55 R56 R57 R58 CN7 GND 1 5V 2 RST 3 MODE 4 白 FLASH CN23 5V 3 COM 2 GND 1 R46 0 Com with Module (Black) CN33 2 White 1 J19 直流风机 Circuit diagrams CX5 104/275V ZD1 IN5948B R25 10K R90 0 R24 5 6 7 8 1 CY8 472/1KV 3 D10 ER106 IC1 NC ADJ HV FB CS VCC GNDDRV 15 IRFUC20 M1 NCP1200P100 R15 5.1K/1% 1 2 3 J11 4 10K R27 R26 1K R14 100K/2W 2/1W R19 47 Comment: E22034 T1 D8 10 MBR3100\ER302 E7 470U/25V 9 E5 470U/25V 1 R22 C6 104/50V R30 1K Vin IC4 R31 1K Vout L7805CV +15V C5 104/50V R17 330/1W L3 20UH/1A R29 E6 47 100U/16V 104/50V 1K/0.5W C8 C3 +12V 102/100V 1 D7 6 MBR1100\SB1100 7 E4 470U/25V R18 47 C2 102/100V D9 4 MUR115\MUR130\ER106 5 E3 22U/25V 2 PC817A 4 IC2 3 3 +5V E8 C9 Comment: 100U/16V 104/50V +5VD CY9 222/250VAC CN22 1 2 3 模块板电源(蓝) IC3 TL431C 220 220 R32 5.1K/1% R28 5.1K/1% R23 220K/2W LED2 POWER 250 Connector CN26 P E1 E2 680U/400V/450V 680U/400V/450V 250 Connector CN24 N P CX6 105/275VAC N Domestic air conditioner 62 R21 P C4 103/50V R16 Downloaded from www.Manualslib.com manuals search engine 1 1 R20 GND 2 C7 104/50V N Circuit diagrams 14.2 Module board Circuit Diagram CN11 3 2 1 通讯 1 BG1 D25BX60B 5V 2 3 8 IC7 6 TLP251 5 C502 100U/25V 5V 3 15V R212 9.1K CN7 LI C405 104/275V RS1 0.015/5W C207 104 8 1 L LO 10K R215 R220 82 R218 82 R214 100 5.2MH/15A IC6 IC4 4 HA1630D06 1 R221 140 R216 10 2 3 8 C016 472 CN6 5V C208 104 R207 R209 D207 FFA30U60DN IC8 C404 SGH40N60UF 474/630VDC 6 5 6 8 C203 104 IC6 7 7 CN1 P IC5 680U/400V*2 N CN5 1 R019 4.7K 15V HA17393AF R010 5V 4.7K 3 2 1 电源(蓝) 5V C406 104/275V RS2 0.02/5W 15V C504 100U/25V C501 100U/16V R018 4.7K TR2 C014 MMBT9012 102 CN10 5V C204 104 330 R013 4.7K R012 HA1630D06 IC4 HA1630D06 7 4 HA17393AF IC5 R222,R225参数由压缩机退磁电流计算而定 R225 4.22K 5V R222 330 3 2 6 5 1K 5 R208 6.8K 1K 1K R202 6.2K 1K R210 6.8K R201 R203 R204 6.2K PC2 PC817A PC1 PC817A 10 1 2 3 4 24 20 P N IC3 24C04 R213 100 R230 C011 104 PM1 PS21964-AT/AST/PS219A4-ASTX 7 8 9 10 11 12 13 14 15 16 17 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 C005 104 IC2 T600D CN2 U IC1 SH7046 C013 104 104 X1 10M 4.7U/16V C503 C002 D208 LL4148 474 5V 20 19 18 17 16 15 14 13 12 11 C001 10 104 9 8 7 C015 6 102 5 4 3 2 1 CN4 W U 23 D206 24V/1W C006 CN3 V 5V V 22 15V C023 224 C022 103 W 21 C413 100U/25V 6 5V C003 104 5 R007 4.7K R006 100 C020 102 C019 103 R009 4.7K 5V R008 4.7K 4 C412 22U/25V C411 22U/25V C410 22U/25V R005 4.7K R017 4.7K RES FWP TXD RXD MD1 5V GND C028 103 CN12 7 6 5 4 3 2 1 D204 LL4148 C004 104 3 VNO 2 D203 US1M C032 104 D202 US1M C034 104 D201 US1M C036 104 5V 5V 8 7 6 5 VNC VNC CN8 AC-L CN9 AC-N 330 R223 C012 104 R011 4.7K R211 1K 5V 2 3 4 HA1630D06 R014 330 C008 474 R205 1K R206 1K C017 223 CIN VP1 C007 474 R001 4.7K C201 104 C202 104 330 R015 MMBT9013 TR3 R016 1K Downloaded from www.Manualslib.com manuals search engine FO WP C205 223 VP C029 471 R003 4.7K R217 1K Domestic air conditioner 63 VN1 UP C030 471 TR1 MMBT9013 R224 4.7K C018 103 C009 471 WN VWFB 40 39 38 37 36 35 34 33 32 31 30 29 R231 4.7K 28 27 26 25 24 23 22 21 R004 4.7K VN VVF B 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 R002 4.7K UN VUF B D205 LL4148 R226130K R227130K R229 4.22K R228130K R219 1K 2 4 Circuit diagrams Sincere Forever Haier Group Haier Industrial Park, No.1, Haier Road 266101, Qingdao, China_ Http://www.haier.com Edited by : Zou Na Liu xiang Signed by : He Shiquan Approved by: Wu Hongjin Domestic air conditioner Downloaded from www.Manualslib.com manuals search engine SERVICE MANAUL Wall Mounted Type DC Inverter SUPER MATCH Model No. AS12NB1HRA-White HSU12VHGL-G WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or Repair the product or products dealt with in this service information by anyone else could result in serious injury or death 2014 (Qingdao Haier Air Conditioner General corp. , Ltd) All rights reserved. Unauthorized copying and distribution is a violation of law Haier Group Downloaded from www.Manualslib.com manuals search engine Version V1 Date 2014-05-25 Contents Table fo contents 1. Introduction............................................................................................ 1 2. Features ................................................................................................ 7 3. Specifications ........................................................................................ 8 4. Sensors list............................................................................................ 9 5. Piping diagrams.....................................................................................10 6. Printed Circuit Board Connector Wiring Diagram..................................11 7. Functions and Control ........................................................................... 14 8. System configuration............................................................................. 25 9. Dimensional drawings ...........................................................................42 10. Conter of gravity ..................................................................................42 11. Service Diagnosis................................................................................ 43 12. Circuit diagrams ..................................................................................59 Domestic air conditioner Downloaded from www.Manualslib.com manuals search engine Introduction 1 Introduction 1.1 Model name explanation A S 1 2 N B 1 H R A Apply toT1; 208~230V60HZ/1ph DC inverter Indoor units Version number 35N Platform Platform of indoor units: N (N platform) Nominal cooling capacity (12000BTU/h) Type of indoor unit: S (wall-mounted) Indoor unit Domestic air conditioner Downloaded from www.Manualslib.com manuals search engine Introduction 1.2 Safety Cautions Be sure to read the following safety cautions before conducting repair work. The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all the safety caution items described below. About the pictograms Ƹ This symbol indicates an item for which caution must be exercised. The pictogram shows the item to which attention must be paid. ż This symbol indicates a prohibited action. The prohibited item or action is shown inside or near the symbol. Ɣ This symbol indicates an action that must be taken, or an instruction. The instruction is shown inside or near the symbol. After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates Normally, and explain the cautions for operating the product to the customer. 1.2.1 Caution in Repair Warning Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for a repair. Working on the equipment that is connected to a power supply can cause an electrical shook. If it is necessary to supply power to the equipment to conduct the repair or inspecting the circuits, do not touch any electrically charged sections of the equipment. If the refrigerant gas discharges during the repair work, do not touch the discharging refrigerant gas .The refrigerant gas can cause frostbite. When disconnecting the suction or discharge pipe of the compressor at the welded section, release the refrigerant gas completely at a well-ventilated place first. If there is a gas remaining inside the compressor , the refrigerant gas or refrigerating machine oil discharges when the pipe is disconnected, and it can cause injury. If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate toxic gases when it contacts flames. The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit. Be sure to discharge the capacitor completely before conducting repair work . A charged capacitor can cause an electrical shock. Do not start or stop the air conditioner operation by plugging or unplugging the power cable plug. Plugging or unplugging the power cable plug to operate the equipment can cause an electrical shock or fire. 2 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Introduction Warning Do not repair the electrical components with wet hands . Working on the equipment with wet hands can cause an electrical shock Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical shock. Be sure to provide the grounding when repairing the equipment in a humid or wet place, to avoid electrical shock. Be sure to turn off the power switch and unplug the power cable when cleaning the equipment. The internal fan rotates at a high speed, and cause injury. Do not tilt the unit when removing it. The water inside the unit can spill and wet the furniture and floor. Be sure to check that the refrigerating cycle section has cooled down sufficiently before conducting repair work. Working on the unit when the refrigerating cycle section is hot can cause burns. Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen deficiency. 1.2.2 Cautions Regarding Products after Repair Warning Be sure to use parts listed in the service parts list of the applicable model and appropriate tools to conduct repair work. Never attempt to modify the equipment. The use of inappropriate parts or tools can cause an electrical shock, excessive heat generation or fire. When relocating the equipment, make sure that the new installation site has sufficient strength to withstand the weight of the equipment. If the installation site does not have sufficient strength and if the installation work is not conducted securely, the equipment can fall and cause injury. Be sure to install the product correctly by using the provided standard installation frame. For Incorrect use of the installation frame and improper installation can cause the equipment to fall, resulting integral in injury. units only Be sure to install the product securely in the installation frame mounted on a window frame. If the unit is not securely mounted, it can fall and cause injury. For integral units only 3 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Introduction Warning Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to the electrical equipment, the internal wiring regulations and the instruction manual for installation when conducting electrical work. Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire. Be sure to use the specified cable to connect between the indoor and outdoor units. Make the connections securely and route the cable properly so that there is no force pulling the cable at the connection terminals. Improper connections can cause excessive heat generation or fire. When connecting the cable between the indoor and outdoor units, make sure that the terminal cover does not lift off or dismount because of the cable. If the cover is not mounted properly, the terminal connection section can cause an electrical shock, excessive heat generation or fire. Do not damage or modify the power cable. Damaged or modified power cable can cause an electrical shock or fire. Placing heavy items on the power cable, and heating or pulling the power cable can damage the cable. Do not mix air or gas other than the specified refrigerant (R-410A / R22) in the refrigerant system. If air enters the refrigerating system, an excessively high pressure results, causing equipment damage and injury. If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. After . charging refrigerant, make sure that there is no refrigerant leak. If the leak cannot be located and the repair work must be stopped, be sure to perform pump-down and close the service valve, to prevent the refrigerant gas from leaking into the room. The refrigerant gas itself is harmless, but it can generate toxic gases when it contacts flames, such as fan and other heaters, stoves and ranges. When replacing the coin battery in the remote controller, be sure to disposed of the old battery to prevent children from swallowing it. If a child swallows the coin battery, see a doctor immediately. 4 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Introduction Caution Installation of a leakage breaker is necessary in some cases depending on the conditions of the installation site, to prevent electrical shocks. Do not install the equipment in a place where there is a possibility of combustible gas leaks. If a combustible gas leaks and remains around the unit, it can cause a fire. Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not installed properly, water can enter the room and wet the furniture and floor. 1.2.3 Inspection after Repair Warning Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet all the way. If the plug has dust or loose connection, it can cause an electrical shock or fire. If the power cable and lead wires have scratches or deteriorated, be sure to replace them. Damaged cable and wires can cause an electrical shock, excessive heat generation or fire. Warning Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances since it can cause an electrical shock, excessive heat generation or fire. 5 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Introduction Caution Check to see if the parts and wires are mounted and connected properly, and if the connections at the soldered or crimped terminals are secure. Improper installation and connections can cause excessive heat generation, fire or an electrical shock. If the installation platform or frame has corroded, replace it. Corroded installation platform or frame can cause the unit to fall, resulting in injury. Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can cause an electrical shock. Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M ohm or higher. Faulty insulation can cause an electrical shock. Be sure to check the drainage of the indoor unit after the repair. Faulty drainage can cause the water to enter the room and wet the furniture and floor. 1.2.4 Using Icons Icons are used to attract the attention of the reader to specific information. The meaning of each icon is described in the table below: 1.2.5 Using Icons List Icon Type of Information Note Note Description A “note” provides information that is not indispensable, but may nevertheless be valuable to the reader, such as tips and tricks. A “caution” is used when there is danger that the reader, through Caution Caution incorrect manipulation, may damage equipment, loose data, get an unexpected result or has to restart (part of) a procedure. Warning Warning A “warning” is used when there is danger of personal injury. A “reference” guides the reader to other places in this binder or in Reference this manual, where he/she will find additional information on a specific topic. 6 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Specifications 2.Features Super quiet: Lower noise operation condition A-PAM DC inverter:With adoption of S-TYPE,S-PAM and PHASE control technology to works more stably at low-frequency,and is more energy-saving,mor powerful at high frequency. Long distance air supplying: 5 F Heating: When 5 °F can still heating natural 50°F heating maintenance:Heating Holding 50°F temperature Confortable sleep The setting temperature and the indoor noise can be adjusted to a more comfortable level when you set the “sleep mode” during night sleep. Super match:One outdoor unit can match two or more indoor unit. DIY auto mode: Adjust the last fixed operation mode automatically. Turbo mode: Quick cooling or heating Auto restart: Automatic return to previous operation conditions after sudden power blackout 24 hours timer: Use the timer function to set on,or off,or from on to off,or from off to on. Intergrative valve cover:The valve cover is Intergrative. 2-way piping design: The pipe can shoot out both from left or right side. Easy clean design: The panel is easy to wash and the airflow vents can be detached easily Double 8 display:The display is Double 8 mode. 7 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Specifications 3 Specifications NOMINAL DISTRIBUTION SYSTEM VOLTAGE Phase / 1 Frequency Hz 60 Voltage V 230 NOMINAL CAPACITY and NOMINAL INPUT cooling heating Capacity rated Btu 12000 13500 Power Consumption(Rated) Btu 4602 4773 36 37.5 EER/ COP Btu/Btu Annual energy consumption Btu/h Moisture Removal 3334091 inch ³/h 40.6 *10 32*34* 8 9 TECHNICAL SPECIFICATIONS Dimensions H*W*D inch Packaged Dimensions H*W*D inch Weight / lb 22 Gross weight / lb 26.8 Color / / White dB 54/51/50 dB / Sound Sound level peessure(high/medium/low) Sound power(high/medium/low) 8 Downloaded from www.Manualslib.com manuals search engine 38*11 *14 Domestic air conditioner Specifications TECHNICAL SPECIFICATIONS-PARTS cooling Type Fan Cross flow fan Motor output Btu Air flow rate(high) inch3 /h Speed(super/high/low) rpm 136 136 17655 17655 1000/900/800 Type Heat exchanger heating ML fin- Segment *stage*fitch 1000/900/800 7HI-HX tube 3*14*1.4 Air direction control Right,Left,Horizontal,Downward Removable/Washable/Mildew Proof Air filter Microcomputer Control Temperature control Remote controller model YR-HD01 Note: the data are based on the conditions shown in the table below cooling heating Indoor: 27 DB/19 WB Indoor:20 DB Outdoor: 35 DB/24 WB Outdoor: 7 DB/6 WB 4 Piping length 16.4inch Conversation formulae Kcal/h= KW×860 Btu/h= KW×3414 cfm=m³/min×35.3 Sensors list type Description Qty Room sensor Its used for detecting room temperature 1 Pipe sensor Its used for detecting temperature of evaporator 1 9 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Piping diagrams 5ˊPinping diagrams 10 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Connector Wiring diagrams 6. Printed Circuit Board Connector Wiring Diagram Connectors series PCB connector Connect with load 1 CN9 Connector for fan motor 2 CN6 Connector for heat exchanger thermistor and Room temperature thermistor 3 CN5 Connector for UP&DOWN STEP motor 4 CN10 5 CN11 6 CON21 Connector for power N wire 7 CON52 Connector for power L 8 CN7 9 CON2 10 CON3 11 CON23 12 CN36 Connector for long-range control 13 CN34 Connector for Net Module 14 CN51 Connector for room card 15 CN1 Connector for Fresh air Connector for L&R STEP motor Connector for display board Connector for ions generator Connector for communicate between the indoor PCB and the outdoor PCB Note: Other designations PCB(1) (Indoor Control PCB) 1) SW1 Connector for Forced operation ON / OFF switch 2) SW2 1 Select remote code A or B, 2 Select room card able or disable⩖3,4 Select 23ʙ26ʙ33 and 35 , 3) RV1 Varistor0 4) FUSE1 Fuse 3.15A/250VAC 11 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Connector Wiring diagrams PCB CN10 SW2 CN6 CN7 CN36 CN34 SW1 CN51 CN11 CN5 CN23 CN52 CON2 CON1 CON3 CN21 CN9 12 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Connector Wiring diagrams 0 &1 W &1 R &1 &1 BL Fresh air 1 &1 )86( 7$9$& @ <* ,21*(1(5$7,25 DC FAN MOTOR &1 @ &1&1 / &1 up-down stepmoter &1 left stepmoter &1 6 &1 SW1 Room card &1 &1 EMERGENCY SWITCH RECEIVER DISPLAY &1 AMBIENT TEMP SENSOR PIPING TEMP SENSOR &1 Right stepmoter : % 5 <* <* 1 / & *1' 80 13 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Functions and Control 7.Funcitions and Control 7.1 Main functions and control specification 7.1.1 Automatic operation When the running mode is turned to automation after starting the system, the system will first determine the running mode according to the current room temperature and then will run according to the determined mode. Tr in the following selection conditions means room temperature, Ts means setting temperature, Tp means temperature of indoor coil pipe Tr 73.4°F Tr Choose Cooling Mode 73.4°F Choose Heating Mode After turning to the automation mode, the running mode can be switched between cooling mode, fan mode and heating mode according to the change of the indoor ambient temperature. But the automatic conversion between cooling mode and heating mode must be conducted after 15 minutes. 7.1.2 Cooling operation mode Temperature control range: 60.8 °F---86°F Temperature difference: 33.8°F/30.2°F * Control features: When Tr input airflow >Ts set temperature °F, the compressor will be opened, the indoor fan will operate at the set speed and the mode signal will be sent to the outdoor system. When Tr airflow Ts set temperature input °F, the compressor will be opened, the indoor fan will operate at the set speed and the mode signal will be sent to the outdoor system. The system will keep the original status if Tr= Ts. Airflow speed control: (temperature difference 33.8°F) Automatic: When Tr Ts+37.4°F, high speed. When Ts+33.8°F Tr<Ts+37.4°F, medium speed When Tr<Ts+33.8°F , low speed When the sensor is off, low speed When the airflow speed has no delay from the high to low switching, the speed should be delayed for 3 minutes (remain at high speed for 3 minutes.) before the next switch. Manus: When the system is operating, you can set the high, medium or low speed manually. (When the sensor is on or off, the system will change the speed 2 seconds after receiving the signal.) *Airgate location control: the location for the airgate can be set according to your needs. *Defrosting function: preventing the frosting on the indoor heat exchanger (when cooling or dehumidifying). When the compressor works continuously for 1/6 minutes (adaptable in EEPROM) and the temperature of the indoor coils has been below zero centigrade for 10 seconds, the compressor will be stopped and the malfunction will be recorded in the malfunction list. The indoor system will continue to run. When the temperature of the indoor coil is raised to 46°F, the compressor will be restarted again (the requirement of 3 minutes’ delay should be satisfied.) * timing system on/off function. * Dormant control function. 14 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control 7.1.3 Dehumidifying mode. * temperature control range: 60.8---86 F * temperature difference: 30.2/33.8°F Control feature: send the dehumidifying signal to the outdoor system. When Tr>Ts+35.6°F , the compressor will be turned on, the indoor fan will operate at the set speed. When Tr is between the Ts and Ts+35.6°F , the outdoor system will operate at the high dehumidifying frequency for 10 minutes and then at the low dehumidifying mode for six minutes. The indoor fan will operate at low speed. When Tr< Ts, the outsystem will be stopped, the indoor fan will be stopped for 3 minutes and then turned to the low speed option. All the frequency converses have a 30.2/33.8°F difference. * Wind speed control: Automatic: When Tr Ts+41°F , high speed. When Ts+37.4°F < Tr< Ts+41°F , medium speed. When Ts+35.6°F < Tr< Ts+37.4°F, low speed. When Tr<Ts+35.6°F, light speed. If the outdoor fan stopped, the indoor fan will be paused for 3 minutes. If the outdoor fan stopped for more than 3 minutes and the outdoor system still operates, the system will be changed into light speed mode. When the airflow speed has no delay from the high to low switching, the speed should be delayed for 3 minutes (remain at high speed for 3 minutes.) before the next switch. Manual: When the sensor is off or Tr< Ts+37.4°F, the manual operation can not be made. (obligatory automatic operation.) *Airgate location control: the location for the airgate can be set according to your needs. *Defrosting function: preventing the frosting on the indoor heat exchanger (when cooling or dehumidifying). When the compressor works continuously for 1/6 minutes (adaptable in EEPROM) and the temperature of the indoor coils has been below zero centigrade for 10 seconds, the compressor will be stopped and the malfunction will be recorded in the malfunction list. The indoor system will continue to run. When the temperature of the indoor coil is raised to 44.6°F, the compressor will be restarted again (the requirement of 3 minutes’ delay should be satisfied.) * Coil protection (synchronic overheating protection) are installed for the four directions latch malfunctions when dehumidifying. * Timing system on/off function. * Dormant control function. 7.1.4 Heating operation mode. * temperature control range: 60.8---86 F * temperature difference: 30.2/33.8°F * control feature: the temperature compensation is automatically added and the system will send the heating signals to the outdoor system. If Tr Ts, the outdoor compressor is turned on, the indoor fan will be at the cold air proof mode. If Tr>Ts+35.6°F, the outdoor system is turned off, the indoor fan will be at the heat residue sending mode. If Tr<Ts+35.6°F, the outdoor system will be turned on again, the indoor fan will be at the cold air proof mode. 15 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control *Indoor fan control manual control: You can choose high, medium, low and automatic speed control. Automatic: When Tr<Ts, high speed. When Ts Tr Ts+35.6°F, medium speed. When Tr> Ts+35.6°F, low speed. When the airflow speed has no delay from the high to low switching, the speed should be delayed for 3 minutes (remain at high speed for 3 minutes.) before the next switch. *Airgate location control: the location for the airgate can be set according to your needs. Coldair proof operation 1. The indoor operation within 4 minutes after the start up is as the following diagram, the air speed can be raised only after the speed has reached a certain level. Set speed Heat start temp 1 Low speed Keep the high Heat start temp 2 speed. The fan Light speed doesn’t stop Heat start temp 3 Heat start temp 4 Fan/off Fan/off 2. 4 minutes after the start up of the indoor fan, the light airflow and the low airflow will be turned to the set speed airflow. 3. In the cold air proof operation, the fan won’t stop after the start up. 4. During the cold air proof operation, the indoor system will continuously send ‘indoor high speed’ signals to the outdoor system. * Residue heat sending. The indoor fan will send the residue heat at a low speed for 12 seconds. If other conditions are satisfied, when the compressor stops, the indoor system will operate at a light speed. The indoor fan will stop when the coil temperature is below the ‘heat start temp 4’. * Defrosting. When the system receives the defrosting signal from outdoors, the indoor fan will stop and the indoor temperature display won’t change. At the time, any indoor coil malfunctions will be neglected. When the outdoor defrosting finishes, the coil malfunction will still be neglected until the compressor has been started up for 30 seconds. The indoor temperature display will not change and the system operates at the cold air proof mode. * Automatic heating temperature compensation: when the system enters the heating mode, the temperature compensation (4) will be added. When the status is switched off, the compensation will be erased. 7.1.5 Strength operation The system enters the mode after receiving the ‘strength signal’. Send strength operation signal to the outdoor system. The mode change finishes the strength operation. Entering ‘mute’, you can have normal operation or signal control such as timing to finish the strength operation. When the system is at the automatic option with the strength/ mute function, if the system enters the cooling 16 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control mode, the cooling strength/ mute function will be offered; if the system enters the heating mode, then the heating strength/ mute function will be offered; if the system enters the airflow mode, there will be no strength/ mute function. 7.1.6 Mute operation The system enters the mode after receiving the ‘mute signal’. a. Mute heating: the airflow speed is slight, the system sends the mute signal to the outdoor system. b. mute cooling: the airflow speed is slight, the system sends the mute signal to the outdoor system. When the compressor operates, the airflow speed is mute speed. EEPROM is adaptable. Mute operation can not work under the dehumidifying and airflow-sending operation. 7.1.7 Air refreshing After receiving the signal from the remote control, (HV series: the background light of the ‘health’ logo is green. HS series: the ‘health’ indicator will be lighted). If the fan operates, the Nano-Aqua operates to realize the ions sending function. If the indoor fan stops, the Nano-Aqua is turned off. When the Nano-Aqua is turned off, if the air refreshing system is turned on, the Nano-Aqua will be turned on when the fan operates. 7.1.8 Timing You can set 24 hours’ on/off timing accordingly. After the setting, the timing indicator will be lightened. Also, the light will be turning off after the timing is finished. The followings are several timing methods. 1.system /on timing: The timing indicator will be lightened and the indoor system is under the waiting mode. The light will be turned off when the timing is finished and the rest of the system will operate under a normal condition. The timing starts since the last reception of the timing signal. 2.system /off timing: When the system is turned on, the timing indicator is lightened, the rest of the system will operated under a normal condition. When set time comes, the indicator light will be turned off and the system will be turned off. If you have set the dormant functions, the order of your settings will be operated according to the timing settings. 3 .system /on and off timing: The settings will be completed according to the orders.. 7.1.9 Dormant operation The dormant timing is an eight hours unadaptable one. The timing signs are shown on the V series board. (RC series show the dormant signal, the timing light is lighted on the 6 lights board). 2.1 Under the cooling/ dehumidifying operation, after the setting of the dormant operation, the set temperature will be raised for 1 centigrade after 1 hour’s operation and will be raised for 1 centigrade 1 hour later. The system will keep this status for 6 hours and then close. 2.2 Under the heating mode, after the setting of the dormant operation, the setting temperature will fall 2 centigrade after 1 hour’s operation and will fall 2 centigrade 1 hour later. 3 hours after the preceding operations, the set temperature will be raised for 1 centigrade and the system will keep this status for 3 hours and then close down. 2.3 During the dormant time, except the change of the system mode or a new press on the dormant setting 17 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Functions and Control keys, the timing of the 8 hours dormancy will take the first timing as the start time, any presses on other keys will not affect the original timing. 2.4 Indoor fan control under the dormant operation. If the indoor fan is at the high speed before the dormant operation setting, the speed will be turned to medium after the setting. If the fan is at the medium speed before the dormant setting, the speed will be turned to low after the setting. If the fan is at the low speed before the dormant setting, the speed will not change. 7.1.10 Urgent on/off input Press the urgency button the buzzer will ring. The system will enter the automatic mode if you don’t press the button for more than 5 seconds. Under the system off mode, if you press the urgency key for 5 to 10 seconds, the system will start the test operation. Under the system off mode, if you press the urgency key for 10 to 15 seconds, the display screen will show the resume of the last malfunction. If the system is under operation, the press on the urgency key will stop it. Under the system off mode, the display screen will show automatic running sign. Under the system off mode, the system will not receive the remote control signal if the press on the urgency key doesn’t last for 15 seconds or if the key is loosened. Urgency operation: If you press the urgency key for less than 5 seconds, the buzzer will ring when you press the on/off key. The system will enter the urgency operation when the urgency key is loosened. The urgency operation is fully automatic. Test operation. The inlet temperature sensor doesn’t work, the indoor fan and the indoor air direction board motor works synchronically. High speed airflow, cooling, outdoor system on, etc, will send the ambient temperature 30 centigrade and coil temperature 16 centigrade information to the outdoor system. Test operation The defrost protection of the evaporator doesn’t work. The temperature control doesn’t work. The test operation will be finished in 30 minutes. The test operation can be stopped by the relative commands from the remote control. 7.1.11 Low load protection control In order to prevent the frosting of the indoor heat interaction device, the outdoor system will be stopped if the indoor heat interaction temperature is below zero centigrade for 5 minutes, but the fan will continue to operate. The outdoor system will be started again when the heat interaction temperature is above 7 centigrade and the system has been stopped for 3 minutes. The malfunction will be stored in the malfunction resume and will not be revealed. 7.1.12 High load protection control The outdoor system will be stopped if the coil temperature is above 149°F for 2 minutes. The indoor fan will be controlled by the thermostat. The outdoor system can be restarted when the coil temperature is below 107.6°F and the system has been stopped for 3 minutes. The malfunction will be stored in the malfunction resume 18 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control and will not be revealed. 7.1.13 Abnormal operation of indoor system When the outdoor system operates, if the indoor system operation differs from the outdoor system, the abnormal operation malfunction will be reported. 10s after the report, the indoor system will be closed. Outdoor system mode Indoor system mode cooling conflicts heating yes cooling cooling no cooling airflow no heating heating no heating airflow yes heating cooling yes 7.1.14 Malfunction list resume. Nothing is presented if there is no code list. The malfunction display will automatically finish in 10 seconds. The remote control only receives the signals for stop. According to the signals, the malfunction resume presentation finishes. The resume restores after the power supply restores. 7.1.15 Abnormality confirmation approaches 1. indoor temperature sensor abnormality: Under the operation, the normal temperature ranges from 248°F to -22°F. When the temperature goes beyond this range, the abnormality can be confirmed. If the temperature goes back into the range, the system will automatically resume. 2 .indoor heat interaction sensor abnormality: Under the operation, the normal temperature ranges from 248°F to -22°F. When the temperature goes beyond this range, the abnormality can be confirmed. If the temperature goes back into the range, the system will automatically resume. 3 .indoor malfunction: Out door malfunction: When the indoor system receives the outdoor malfunction codes, it will store the code into E2 for the malfunction list resume. The indoor system will continue to operate according to the original status, the malfunction code will not be revealed or processed. 4. transmission abnormality: If the indoor system can’t receive the outdoor system for 8 minutes, the communication abnormality can be confirmed and reported and the outdoor system will be stopped. 7.1.16 Single indoor system operation * Enter condition: First, set the high speed airflow and 86°F set temperature, then press the dormant keys for 6 times within 7 seconds, the system will feedback with 6 rings. * After the system enters the separate indoor system operation mode, the indoor system will operate 19 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control according to the set mode and neglect the communication signals of the outdoor system. However, it has to send signals to the outdoor system. * Quitting condition: This mode can be quitted after receiving the quitting signal from the remote control or urgency system. The indoor system thus can quit the single operation mode. 7.1.17 Power cut compensation * Entering condition: Press dormant button 10 times within 7 second, the buzzer will ring 4 times and the present system status will be stored into the EEPROM of the indoor system. * After entering the power cut compensation mode, the processing of the indoor system should be as the followings: Remote control urgency signal: operate according to the remote control and the urgent conditions, the present status will be stored into the EEPROM of the indoor system. * Quitting conditions: Press dormant button 10 times within 7 seconds and the buzzer will ring twice. 7.1.18 Fixed frequency operation 1. Fixed cooling: a. under G code condition: high speed cooling, set 60.8°F , press temperature ‘-‘ key and the set key at the same time. The system will enter the fixed frequency operation after the buzzer rings twice. b. The proceeding programs are as the follows: Entering the fixed frequency operation, you can set the fixed strength location 1 and send the cooling signal to the outdoor system. Meanwhile, you can fix the indoor system at high speed mode, the location of the airflow direction board can be switched to the maximal position. c. Quitting condition: The fixed frequency cooling can be quitted after receiving the remote signal, and the system will enter the remote setting status. 2. Fixed heating: a. under G code condition: high speed heating, set 86°F, press temperature ‘+‘ key and the set key at the same time. The system will enter the fixed frequency operation after the buzzer rings twice. b. The proceeding programs are as the follows: Entering the fixed frequency operation, you can set the fixed strength location 1 and send the heating signal to the outdoor system. Meanwhile, you can fix the indoor system at high speed mode, the location of the airflow direction board can be switched to the maximal position. c. Quitting condition: The fixed frequency heating can be quitted after receiving the remote signal, and the system will enter the remote setting status. 7.1.19 Test program First, connect the test program terminal on the mainboard. Then connect the system to the power circuit. The test program will operate as follows. HV series display: The buzzer rings for one time—the signal will be sent to outdoor system for 0.5 second— the violet is sent for 0.5-- the background light turns to white—the back ground light turns to white—the background light turns to white—the background light is fully lighted for 0.5 second—LED screen lights for 0.5 second— the step-in motor fully output for 0.5 second—then the motor doesn’t output for 0.5 second—the motor fully output again for 0.5 second. The test program finishes. 20 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control 7.1.20 Time cutting function: Connect the test program terminal on the mainboard after connecting the system to the power circuit. The CPU of the main control will be 60 times faster. 7.2 Value of thermistor Room sensor and Pipe Sensor R25 =10K 3% B25 /50 =3700K 3% Temp.(( °F )) Max.(K ) Normal(K ) Min.(K ) -22 165.2170 147.9497 132.3678 Tolerance( 28.51 ) 35.15 -20.2 155.5754 139.5600 125.0806 28.53 35.13 -18.4 146.5609 131.7022 118.2434 28.56 35.11 -16.6 138.1285 124.3392 111.8256 28.60 35.08 -14.8 130.2371 117.4366 105.7989 28.63 35.06 -13 -11.2 122.8484 115.9272 110.9627 100.1367 104.8882 94.8149 28.67 28.71 35.04 35.01 -9.4 109.4410 99.1858 89.8106 28.74 34.99 -7.6 103.3598 93.8305 85.1031 28.76 34.95 -5.8 97.6556 88.7989 80.6728 28.80 34.93 -4 92.3028 84.0695 76.5017 28.83 34.92 -2.2 87.2775 79.6222 72.5729 28.87 34.88 -0.4 82.5577 75.4384 68.8710 28.90 34.86 -1.4 78.1230 71.5010 65.3815 28.94 34.83 62.0907 28.98 34.79 29.01 34.77 -3.2 -5 73.9543 70.0342 67.7939 64.3023 58.9863 -6.8 66.3463 61.0123 56.0565 29.05 34.74 -8.6 62.8755 57.9110 53.2905 29.08 34.72 -10.4 -12.2 -14 59.6076 56.5296 53.6294 54.9866 50.6781 52.2278 48.2099 49.6244 45.8771 29.12 29.16 29.19 34.68 34.65 34.63 15.8 50.8956 47.1666 43.6714 29.23 34.59 17.6 48.3178 44.8454 41.5851 29.28 34.56 19.4 45.8860 42.6525 39.6112 29.32 34.52 21.2 43.5912 40.5800 37.7429 29.35 34.50 23 41.4249 38.6207 35.9739 29.39 34.47 24.8 39.3792 36.7676 34.2983 29.43 34.43 26.6 37.4465 35.0144 32.7108 29.46 34.39 28.4 35.6202 33.3552 31.2062 29.52 34.36 30.2 33.8936 31.7844 29.7796 29.55 34.32 32 33.8 32.2608 30.7162 30.2968 28.4267 28.8875 27.1431 21 Downloaded from www.Manualslib.com manuals search engine 29.59 29.62 34.30 34.27 Domestic air conditioner Functions and Control 35.6 29.2545 27.5519 25.9250 29.68 34.23 37.4 27.8708 26.2858 24.7686 29.71 34.20 39.2 26.5605 25.0851 23.6704 29.75 34.16 41 25.3193 23.9462 22.6273 29.79 34.12 42.8 24.1432 22.8656 21.6361 29.84 34.09 44.6 23.0284 21.8398 20.6939 29.88 34.05 46.4 21.9714 20.8659 19.7982 29.93 34.02 48.2 20.9688 19.9409 18.9463 29.97 33.96 50 20.0176 19.0621 18.1358 30.00 33.93 51.8 19.1149 18.2270 17.3646 30.06 33.89 53.6 18.2580 17.4331 16.6305 30.09 33.85 55.4 17.4442 16.6782 15.9315 30.15 33.82 57.2 16.6711 15.9601 15.2657 30.18 33.78 59 15.9366 15.2770 14.6315 30.24 33.73 60.8 15.2385 14.6268 14.0271 30.27 33.69 62.6 14.5748 14.0079 13.4510 30.33 33.66 64.4 13.9436 13.4185 12.9017 30.36 33.62 66.2 68 13.3431 12.7718 12.8572 12.3778 12.3223 11.8780 30.42 30.45 33.57 33.53 69.8 12.2280 11.8126 11.4011 30.51 33.49 71.6 11.7102 11.3267 10.9459 30.54 33.44 73.4 11.2172 10.8634 10.5114 30.60 33.40 75.2 77 10.7475 10.3000 10.4216 10.0964 10.0000 9.7000 30.65 30.65 33.35 33.35 78.8 9.8975 9.5974 9.2980 30.63 33.37 80.6 9.5129 9.2132 8.9148 30.56 33.34 82.4 9.1454 8.8465 8.5496 30.49 33.49 84.2 8.7942 8.4964 8.2013 30.43 33.55 86 8.4583 8.1621 7.8691 30.36 33.62 87.8 8.1371 7.8428 7.5522 30.29 33.67 89.6 7.8299 7.5377 7.2498 30.24 33.75 91.4 7.5359 7.2461 6.9611 30.16 33.80 93.2 7.2546 6.9673 6.6854 30.09 33.87 95 6.9852 6.7008 6.4222 30.02 33.93 96.8 6.7273 6.4459 6.1707 29.97 34.00 98.6 6.4803 6.2021 5.9304 29.89 34.05 100.4 6.2437 5.9687 5.7007 29.82 34.12 102.2 6.0170 5.7454 5.4812 29.75 34.20 104 5.7997 5.5316 5.2712 29.68 34.25 105.8 5.5914 5.3269 5.0704 29.61 34.32 107.6 5.3916 5.1308 4.8783 29.53 34.39 109.4 5.2001 4.9430 4.6944 29.46 34.45 111.2 5.0163 4.7630 4.5185 29.39 34.52 22 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control 113 4.8400 4.5905 4.3500 29.32 34.59 114.8 4.6708 4.4252 4.1887 29.25 34.65 116.6 4.5083 4.2666 4.0342 29.17 34.72 118.4 4.3524 4.1145 3.8862 29.10 34.79 120.2 122 4.2026 4.0588 3.9686 3.7443 3.8287 3.6084 29.03 28.94 34.86 34.92 123.8 3.9206 3.6943 3.4780 28.87 34.99 125.6 3.7878 3.5654 3.3531 28.80 35.06 127.4 3.6601 3.4416 3.2332 28.72 35.13 129.2 3.5374 3.3227 3.1183 28.63 35.20 131 3.4195 3.2085 3.0079 28.56 35.28 132.8 3.3060 3.0989 2.9021 28.49 35.33 134.6 3.1969 2.9935 2.8005 28.40 35.40 136.4 3.0919 2.8922 2.7029 28.33 35.47 138.2 2.9909 2.7948 2.6092 28.26 35.55 140 2.8936 2.7012 2.5193 28.17 35.62 141.8 2.8000 2.6112 2.4328 28.09 35.69 143.6 2.7099 2.5246 2.3498 28.00 35.76 145.4 2.6232 2.4413 2.2700 27.93 35.83 147.2 2.5396 2.3611 2.1932 27.84 35.91 149 2.4591 2.2840 2.1195 27.75 35.98 150.8 2.3815 2.2098 2.0486 27.68 36.05 152.6 2.3068 2.1383 1.9803 27.59 36.12 154.4 2.2347 2.0695 1.9147 27.52 36.21 156.2 2.1652 2.0032 1.8516 27.43 36.28 158 2.0983 1.9393 1.7908 27.34 36.36 159.8 2.0337 1.8778 1.7324 27.27 36.43 161.6 1.9714 1.8186 1.6761 27.18 36.50 163.4 1.9113 1.7614 1.6219 27.09 36.57 165.2 1.8533 1.7064 1.5697 27.00 36.64 167 1.7974 1.6533 1.5194 26.91 36.73 168.8 1.7434 1.6021 1.4710 26.82 36.81 170.6 1.6913 1.5528 1.4243 26.74 36.88 172.4 1.6409 1.5051 1.3794 26.65 36.95 174.2 1.5923 1.4592 1.3360 26.56 37.04 176 1.5454 1.4149 1.2942 26.47 37.11 177.8 1.5000 1.3721 1.2540 26.38 37.18 179.6 1.4562 1.3308 1.2151 26.29 37.27 181.4 1.4139 1.2910 1.1776 26.20 37.35 183.2 1.3730 1.2525 1.1415 26.11 37.42 185 1.3335 1.2153 1.1066 26.02 37.51 186.8 1.2953 1.1794 1.0730 25.92 37.58 188.6 1.2583 1.1448 1.0405 25.83 37.67 23 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Functions and Control 190.4 1.2226 1.1113 1.0092 25.74 37.74 192.2 1.1880 1.0789 0.9789 25.65 37.83 194 1.1546 1.0476 0.9497 25.56 37.90 195.8 1.1223 1.0174 0.9215 25.45 37.99 197.6 1.0910 0.9882 0.8942 25.36 38.07 199.4 1.0607 0.9599 0.8679 25.27 38.16 201.2 1.0314 0.9326 0.8424 25.16 38.23 203 1.0030 0.9061 0.8179 25.07 38.32 204.8 0.9756 0.8806 0.7941 24.98 38.39 206.6 0.9490 0.8558 0.7711 24.87 38.48 208.4 0.9232 0.8319 0.7489 24.78 38.55 210.2 0.8983 0.8088 0.7275 24.67 38.64 212 0.8741 0.7863 0.7067 24.58 38.73 213.8 0.8507 0.7646 0.6867 24.48 38.80 215.6 0.8281 0.7436 0.6672 24.39 38.89 217.4 0.8061 0.7233 0.6484 24.28 38.98 219.2 0.7848 0.7036 0.6303 24.19 39.06 221 0.7641 0.6845 0.6127 24.08 39.15 222.8 0.7441 0.6661 0.5957 23.97 39.24 224.6 0.7247 0.6482 0.5792 23.88 39.33 226.4 0.7059 0.6308 0.5632 23.77 39.42 228.2 0.6877 0.6140 0.5478 23.67 39.49 230 0.6700 0.5977 0.5328 23.56 39.58 231.8 0.6528 0.5820 0.5183 23.47 39.67 233.6 0.6361 0.5667 0.5043 23.36 39.76 235.4 0.6200 0.5518 0.4907 23.25 39.85 237.2 239 0.6043 0.5891 0.5374 0.4775 0.5235 0.4648 23.14 23.04 39.94 40.01 240.8 0.5743 0.5100 0.4524 22.93 40.10 242.6 0.5600 0.4968 0.4404 22.82 40.19 244.4 0.5460 0.4841 0.4288 22.71 40.28 246.2 248 0.5325 0.5194 0.4717 0.4175 0.4597 0.4066 24 Downloaded from www.Manualslib.com manuals search engine 22.60 22.50 40.37 40.46 Domestic air conditioner System configuration 8 System configuration 8.1System configuration After the installation and test operation of the room air conditioner have been completed, it should be operated and handled as described below. Every user would like to know the correct method of operation of the room air conditioner, to check if it is capable of cooling(or heating) well, and to know a clever method of using it. In order to meet this expectation of the users, giving sufficient explanations taking enough time can be said to reduce about 80% of the requests for servicing. However good the installation work is and however good the functions are, the customer may blame either the room air conditioner or its installation work because of improper handling. The installation work and handing over of the unit can only be considered to have been completed when its handling has been explained to the user without using technical terms but giving full knowledge of the equipment. 8.2 Instruction 25 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Parts and Functions Indoor Unit Outdoor Unit Air Purifying Filter (inside) Inlet Emergency Switch Inlet grille 4 Outlet Anion generator Horizontal flap (inside) (adjust up and down air flow Don't adjust it manually) Vertical blade Display board (inside) (adjust left and right air fl ow) OUTLET CONNECTING PIPING AND ELECTRICAL WIRING INLET DRAIN HOSE Remote controller Actual inlet grille may vary from the one shown in the Outer side of the controller manual according to the product purchased 5. COOL button Used to set COOL SMART operation. SET TEMP. ROOM TEMP. Display board 1 1 Signal receiver hole 2 Ambient temp.display When receiving the remote control signal, display the set temperature. 3 COOL display 2 3 5 4 6 COOL HEAT FAN DRY CTD 11 AUTO FAN POWER SPEED SOFT ECO iFP 4 HEAT display 5 HEALTH display AM PM AUTO AUTO 12 6. QUIET button 7. Display of each function status 8. Operation mode display TIMER ON OFF 13 9. Signal sending end device 10. Signal sending display 6 DRY display QUIET ON/OFF 14 COOL . HEAT 15 12. FAN SPEED display Swing up/down display swing left/right display 13. TIMER ON display TIMER OFF display CLOCK display DRY 16 2 FAN SPEED 11. TEMP display ECO 14. ON / OFF button 17 1. FAN SPEED button Used to select fan speed: LOW, MED, HI, AUTO 2. SWING LEFT/RIGHT button 15. TEMP button used to change setting temperature 16. SWING UP/DOWN button 17. ECO button power saving function 3. DRY button Used to set DRY operation. 4. HEAT button Used to set HEAT operation. (Cooling only unit do not have displays and functions related with heating.) 26 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Operation 2 Inner side of the controller SMART COOL HEAT FAN DRY CTD SET TEMP. ROOM TEMP. English AUTO FAN POWER SPEED SOFT ECO iFP the panel display “01”, the operating power is 100W; when the panel display “02”, the operating power is 200W, and so forth) AM PM 21. POWER button AUTO AUTO 25 26 QUIET 24 27 23 SMART SLEEP 10 22 LIGHT 21 28 29 30 CHILD LOCK 31 32 20 33 19 18 18. CODE button Used to select CODE A or B with a press, A or B will be displayed on LCD. Please select A without special explanation. 20. INQUIRE button Inquire the external environmental temperature and the operating power of the machine. (e.g. when Load the battery, then put on the cover again. Clock set 23. HEALTH AIRFLOW button 1 Press CLOCK button, 24. HEALTH button 25. SMART button Used to set SMART operation. (This function is unavailable on some models.) “+” or “-” to set 2 Press correct time. 26. SLEEP button FRESH 19. RESET button When the remote controller appears abnormal, use a sharp pointed article to press this button to reset the controller normal. 3 22. LIGHT button Control the lightening and extinguishing of the indoor LED display board. TIMER ON OFF Load the batteries as illustrated. 2 R-03 batteries, resetting key (cylinder); Be sure that the loading is in line with the “+”/“-”; 27. 10 ºC button special heating set function: 10 degree heating maintaining (valuable for RS) AM PM QUIET 28. CHILDLOCK button If pressed, the other buttons will be disabled. Press it once again, lock will be cancelled. SMART SLEEP 10 LIGHT 29. FRESH button CHILD LOCK FRESH Each press will increase or decrease 1min. If the button is kept pressed, time will change quickly. 3 30. TIMER ON / OFF button 31. HOUR button used to change clock or timer press CONFIRM, “AM” and starts working. 32. CANCEL/CONFIRM button clock settings. 33. CLOCK button The following functions and related displays are not available: 20 Loading of the battery 1 Note: The distance between the signal transmission head and the receiver hole should be within 7m without any obstacle change-over wireless telephone is installed in the type in receiving the signals, so the distance to the indoor unit should be shorter. Full display or unclear display during operation indicates the batteries have been used up. Please change batteries. If the remote controller can’t run normally during operation, please remove the batteries and reload several minutes later. Remove the battery cover; Hint: Remove the batteries in case unit won’t be in usage for a long period. If there are any display after taking-out, just need to press reset key. Downloaded from www.Manualslib.com manuals search engine 27 Domestic air conditioner System configuration Operation COOL,HEAT and DRY Operation QUIET Operation 1 Unit start. 2 Select operation mode. SOFT AM AM QUIET QUIET QUIET Press the COOL button on the remote control. When QUIET Operation . . COOL appears on the remote control, the display board will turn BLUE. FAN SPEED FAN SPEED ECO QUIET ECO Press the HEAT button on the remote control. When HEAT appears on the remote control, the display board will turn RED. You can use this function when silence is needed for rest or reading. For each press, SOFT is displayed Air conditioner starts POWER function operation. In SOFT operation mode, fan Press the DRY button on the remote control. When DRY speed automatically takes low speed of AUTO fan mode. appears on the remote control, the display board will turn Press SOFT button again, SOFT disappears, the operation CYAN. stops. 1. In DRY mode, when room temperature becomes lower than temp. setting +35.6°F, unit will run intermittently ai LOW speed regardless of FAN setting. 2. Remote controller can memorize each operation status. When starting it next time, just press ON/ OFF button and unit will run in previous status. 28 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Operation 1 TEMP button. 1 Press Every time the button is pressed, temp. setting increases 32.9 ºF. Every time the button is pressed, temp. setting decreases 32.9 ºF. AM For each press of “ displays as follows according to different operation modes: AM QUIET ” button, air QUIET COOL/DRY: . . . Unit will start running to reach the temp. setting on LCD. FAN SPEED HEAT: SMART: ECO FAN SPEED ECO Initial state 2 FAN Operation 2 Press FAN SPEED button. For each press, fan speed changes as follows: For each press of “ displays as follows: ” buttor, remote controller remote controller: LOW MED HI AUTO Initial state Unit will run at selected fan speed. When humidity is high, condensate water might occur at air outlet if all vertical louvers are adjusted to left or right. The temperature can be increased or decreased by 0.5 ºC while operating the remote control, but the display board of the air conditioning unit only displays integral degrees. For example, when the remote control displays a temperature of 76.1 ºF, the display board of the air conditioning unit will only show 75.2 ºF. position for a long time in COOL or DRY mode, otherwise, condensate water might occur. better air circulation. 29 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Operation HEALTH Operation HEALTH AIRFLOW Operation The water-ion generator in the The setting of airconditioner can generate a lot of anion effectively balance the function quantity of position and anion in the air and also to kill bacteria and speed up the dust sediment appears on the display. Avoid AM the body. AM air in the room. QUIET SMART LIGHT again, QUIET appears on the display. direct to the body. SLEEP SMART Press HEALTH button CHILD LOCK LIGHT FRESH SLEEP CHILD LOCK The cancel of FRESH function For each press, is displayed Air conditioner starts health anion function operation. and outlet grills of the air conditioner are opened, and the unit goes on working under the condition before the aureol: “green” grille will close automatically. Notice: Cannot pull direct the outlet grille by hand. Otherwise, the grille will run incorrectly. If the grille is not run correctly, stop for a minute and then start, adjusting by remote controller. Remote controller can memorize each operation status. when starting it next time, just press ON/OFF button and unit will run in previous status. Press HEALTH button for twice press, disappears, the operation stops. Note: 2. In heating, it is better to select the mode. 3. In cooling, it is better to select the mode. 4. In cooling and dry, using the air conditioner for a long time under the high air humidity, a phenomenon falling drips of water occurs at the outlet grille. 5. Select the appropriate fan direction according to the actual conditions. When indoor fan motor is running, it has healthy process function. (It’s available under any mode) When the fan in the indoor unit does not work, the health lamp lights up, but the anion generator does not release anion. 30 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Operation POWER Operation TIMER Operation Set Clock correctly before starting Timer operation. You can let unit start or stop automatically a following times: Before you wake up in the morning, or get back from outside or after you fall asleep at night. AUTO POWER your desired operation 1 Select mode. POWER Operation When you need rapid cooling, Select your desired TIMER ON. you can use this function. AM Remote controller: “TIMER ON” QUIET AM SMART TIMER ON Select your desired TIMER OFF. SLEEP QUIET LIGHT Remote controller: “TIMER OFF” CHILD LOCK SMART FRESH SLEEP LIGHT CHILD LOCK 2 Time setting. FRESH For each press, is displayed Air conditioner Every time the button is pressed, time setting increases or decreases starts POWER function operation. In COOL mode, fan speed automatically takes high 1 min, if kept depressed, it will increase rapidly. It can be adjusted within 24 hours. speed of AUTO fan mode. Press POWER button again, POWER disappears, the operation stops. 3 “ON” or “OFF” TIMER ON OFF / TIMER ON OFF procedure in “Time setting for TIMER OFF” Remote controller: TIMER ON OFF procedure in “Time setting for TIMER ON” Remote controller: TIMER ON Hints: To cancel TIMER mode During POWER operation, in rapid COOL mode, the room will show inhomogeneous temperature distribution. Just press CANCEL button several times until TIMER 31 Downloaded from www.Manualslib.com manuals search engine OFF Domestic air conditioner System configuration Operation Comfortable SLEEP 3 hours then stops. Temp. is lower than temp. setting so that room temperature won’t be too high for your sleep. Before going to bed, you can simply press the SLEEP button and unit will operate in SLEEP mode and bring you a sound sleep. Unit stop Temp. setting Press SLEEP button. AUTO Decreases35.6 ºF 3 hrs 3 hrs 1. In COOL, DRY mode CHILD LOCK 3. In SMART mode further 6 hours then stops Temp. is higher than temp. setting so that room temperature won’t be too low for your sleep. FRESH The unit operates in corresponding sleep mode, which adapted to the automatically selected operation mode. 4. When quiet sleeping function is set to 8 hours the quiet sleeping time can not be adjusted. When TIMER function is set, the quiet sleeping function can’t be set up. After the sleeping function is set up, if user resets TIMER function, the sleeping function will be cancelled; the machine will be in the state of timingon, if the two modes are set up at the same time, either SLEEP operation stops SLEEP operation starts automatically, and the other mode will be cancelled. Approx. 6hrs 1 hr Power Failure Resume Function Rises 33.8ºF not start running unless 3 minutes have elapsed. When the power resumes after power failure, the unit will run automatically, and 3 minutes later the compressor starts running. Rises 33.8ºF 1 hr Temp. setting SLEEP operation stops In HEAT mode higher than temp. setting. After another 1 hours, temp. rises by 33.8ºFfurther.The unit will run for SLEEP Rises 33.8 ºF SLEEP operation starts 1 hours after SLEEP mode starts, temp. will become 33.8ºF QUIET LIGHT 1 hr Operation Mode AM SMART Decreases 35.6 ºF 1 hr Unit stop Note to the power failure resume: In COOL, DRY mode enter function after hearing four sounds. And press the 2. In HEAT mode this function after hearing two sounds. 1 hours after SLEEP mode starts, temp will become 35.6 ºF lower than temp. setting. After another 1 hours, temp decrease by 35.6 ºF further . After more another 3 hours, temp. rises by 33.8ºF further. The unit will run for further 32 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Operation SMART Operation ECO Operation (This function is unavailable on some models) One key can give you a SMART Automatic adjusting with the environmental temperature, running with power saving. comfortable room! The air conditioning unit can AUTO judge the indoor temperature and Press ECONOMY button “ ECO ” is humidity, and make the adjustment accordingly. AM displayed on the remote controller, ECO AM unit will run in ECONOMY operation. QUIET SMART LIGHT SLEEP CHILD LOCK FRESH SMART QUIET SMART start . Press ON/OFF button, unit starts. ” is Press SMART button “ displayed on the remote controller Now, the display board of the air Press ECONOMY button conditioning unit will turn WHITE. FAN SPEED ECO again, ECONOMY disappears, the operation stops. aureol: “ white” SMART FRESH SMART Defrost SMART FAN SPEED SMART FAN HEALTH SMART DRY SMART SOFT SMART Control temperature or The power saving function only works under the cooling, heating or dehumidifying mode, after the power saving function is set, press the sharp, mute, sleep, or smart key to exit the power saving function. SMART stops Under the cooling, heating and dehumidifying mode, press the smart key to enter the smart function. Under the smart running mode, when the air conditioning is running, it will automatically select cooling, heating, dehumidifying or blowing mode as When the smart function is running, press the “cooling” “heating” or “dehumidifying” key to switch to the other mode, you will exit from the smart function. After the power saving is set, the host machine will automatically adjust the setting temperature, and automatically control the switch of the compressor, which may be inconsistent with the user’s setting. The power saving function is more effective after the air conditioning has been running for a long time (more than 2 hours) 33 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Operation FRESH Operation Emergency operation and test operation Exhaust the vitiated air from the room, and inhale fresh air. (This function is unavailable on some models.) Emergency Operation: Use this operation only when the remote controller is defective or lost, and with function of emergency running, air conditoner can run automatically for a while. When the emergency operation switch is pressed, the “Pi” sound is heard once, which means the start of this operation. is displayed Press FRESH button “ on the remote controller and Now, the emergency operation starts, the unit will run automatically in the following modes: Pi display board of the air conditioning AM Room Designated Timer Fan Operation temperature temperature mode speed mode unit will turn GREEN, and the changeQUIET SMART SLEEP for-fresh-air function operation begins. Above 75.2°F 75.2 ºF No AUTO COOL Note: Since this model has no fresh air Below 75.2ºF 75.2 ºF No AUTO HEAT unit installed, there is no change for the LIGHT CHILD LOCK It is impossible to change the settings of temp. and fan speed, It is also not possible to operate in timer or dry mode. operating status. FRESH Test operation: Test operation switch is the same as emergency switch. Use this switch in the test operation when the room temperature is below 60.8ºF, do not use it in the normal operation. Continue to press the test operation switch for more than 5 seconds. After you hear the “Pi” sound twice, For twice press , the display “ ” disappears and the change-for-freshair function operation is canceled. Pi Pi Note: If the unit didn’t install change-for-fresh-air electrical For smart Use of The Air Conditioner engine, change-for-fresh-air function is not available. Air Filter cleaning 1. Open the inlet grille by pulling Press “HEALTH” button when operating in heating pressing “HEALTH” button, it displays in green for 3 seconds, then red for 10 seconds, and green for 3 seconds, repeating this cycle. If you press “FRESH” button in heating or health operating mode, a purple display appears in addition to the above red and green display cycle; that is, purple for 3 seconds, red for 10 seconds, green for 3 seconds, purple for 3 seconds, red for 10 seconds, green for 3 seconds, repeating this cycle. 2. 3. 4. it upward downward. Use a vacuum cleaner to remove dust, or wash completely in the shade. the “FRONT” indication is facing to the front. Make sure that the Once every two weeks the stopper. If the right and left defects. 5. Close the inlet grille Downloaded from www.Manualslib.com manuals search engine 34 Domestic air conditioner System configuration IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED Contains fluorinated greenhouse gases covered by the Kyoto Protocol R410A 1= kg 2 2= kg 1+2= kg 1 F EUROPEAN REGULATIONS CONFORMITY FOR THE MODELS CE All the products are in conformity with the following European provision: A B - Low Voltage Directive 2006/95/EC -Electomagnetic CompatibilitY 2004/108/EC C D ROHS E The products are fulfilled with the requirements in the directive 2011/65/EU of the European parliament and of council on the Restriction of the use of Certain Hazardous Substances in Electrical and Electronic Equipment (EU RoHS Directive) This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent into the atmosphere. Refrigerant type:R410A GWP* value:1975 GWP=global warming potential Please fill in with indelible ink, •1 the factory refrigerant charge of the product •2 the additional refrigerant amount charged in the field and • 1+2 the total refrigerant charge on the refrigerant charge label supplied with the product. The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the stop value cover). A contains fluorinated greenhouse gases covered by the Kyoto Protocol B factory refrigerant charge of the product: see unit name plate C additional refrigerant amount charged in the field D total refrigerant charge E outdoor unit F refrigerant cylinder and manifold for charging WEEE In accordance with the directive 2012/19/EU of the European parliament, herewith we inform the consumer about the disposal requirements of the electrical and electronic products. DISPOSAL REQUIREMENTS: Your air conditioning product is marked with this symbol.This means that electrical and electronic products shall not be mixed with unsorted household waste. Do not try to dismantle the system yourself : the dismantling of the air conditioning system,treatment of the refrigerant, of oil and of other part must be done by a qualified installer in accordance with relevant local and national legislation. Air conditioners must be treated at a specialized treatment facility for reuse, recycling and recovery. By ensuring this product is disposed of correctly, you will help to prevent potential negative consequences for the environment and humen health. Please contact the installer or local authority for more information. Battery must be removed from the remote controller and disposed of separately in accordance with relevant local and nationl legislation. 35 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Installation Manual of Room Air Conditioner Preparation Necessary Tools for Installation Selection of Installation Place Indoor Unit - Select a location that is ● Torque wrench (0.67 in,0.87in,1.02in ) ● Hammer ● Nipper ● Hacksaw ● Pipe cutter ● Hole core drill ● Flaring tool ● Spanner(0.67,0.75 and 1.02in ) ● Gas leakage detector or ● Knife ● Measuring tape ● Robust not causing vibration, where the unit can be supported s ufficiently. ● Not affected by heat or steam generated in the vicinity, and where the inlet and outlet of the unit are not disturbed. ● Possible to drain easily, and where piping can be connected with the outdoor unit. ● Where conditioned air can be spread in a room evenly. ● Place where the distance of more than lm from televisions, radios, wireless apparatuses ● Reamer soap-and-water solution and fluorescent lamps 3 feet or approximately. ● In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent lamps in the room are in use. Power Source Outdoor Unit - Select a location that is ● Less affected by rain or direct sunlight and is sufficiently ventilated. ● Strong enough to bear the unit, where vibration and noise are not increased. ● Not causing a nuisance to neighbors due to discharged air or noise. ● A distance marked is available as illustrated in the below figure. ● All wiring to the unit must be in accordance with the National Electric code and local ordinances. Drawing for the installation of indoor and outdoor units The models adopt HFC free refrigerant R410A Attention must be paid to the pitch of drain hose more than 5cm (2 inches) Optional parts for piping A Non-adhesive tape B Adhesive tape C Saddle (L.S) with screws Connecting electric cable for indoor and outdoor E Drain hose G more than 10cm D (4 inches) F Insulating material G Piping hole cover Arrangement of piping directions more than10cm (4 inches) Rear left F A Rear right Left Floor fixing dimensions of the outdoor unit (Unit: inch) Z X Right Y C Below Model more than10cm more than10cm X Dimensions(inches) x y z (4 inches) (4 inches) HSU12VHGL-W ● The marks from A to G in the figure are the name of the parts. ● The distance between the indoor unit and the floor should be more than 2m or 6 feet. 19 2/3 10 1/16 Fixing of outdoor unit ● Fix the unit to concrete or block with bolts D E (10mm) securely. ● When fitting the unit to wall surface, roof or more than 60cm (24 inches) 5 1/2 ● rooftop, fix the unit securely in consideration of earthquake and strong wind. If vibration may affect the house, fix the unit by attaching a vibration-proof mat. more than 15cm (5 7/8 inches) The above picture is for reference only. Your product may look different. Read this manual before installation Explain the operation of the unit to the user according to this manual Downloaded from www.Manualslib.com manuals search engine 36 Domestic air conditioner System configuration Accessory parts 2 Remote controller (1) Drain hose (1) AAA dry battery (2) Cushion (4) Mounting plate (1) Drain-elbow (1) Plastic cap (4) Ø4X25 Screw (4) Making a Hole on the Wall and Fitting the Piping Hole Cover ● Make a hole of B mm / inches in diameter, slightly descending to outside the wall. ● Install piping hole cover and seal it off with putty after installation Pitch downward for drainage Wall hole 09k/12k : B= 60mm(2 3/8 inches) 18k/24k : B=70mm(2 3/4 inches) ØBmm Pipe supporting plate (1) Indoor side Selection of pipe Model (Section of wall hole) Liquid pipe (Ø) Gas pipe (Ø) 6.35mm (1/4 ") 9.52mm (3/8 ") 3 HSU12VHGL-W Thickness of wall Outdoor side G Piping hole pipe Installation of the Indoor Unit Drawing of pipe NOTE:The thickness of the pipe must be 0.8mm(1/16”) at least. [ Rear piping ] ● Draw pipes and the drain hose, then fasten them with the adhesive tape Indoor unit 1 [ Left·Left-rear piping ] ● In case of left side piping, cut away, with a nipper, the lid for left piping. ● In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear piping which is marked on insulation materials. Fitting of the Mounting Plate and Positioning of the wall Hole 1. Insert the drain hose into the carity of heat insulation materials of indoor unit. 2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then connect them. 3. Coat the flaring seal face with refrigerant oil and connect pipes. Cover the tubing connection with insulation materials closely, and with adhesive tape. When the mounting plate is first fixed 1. Carry out, based on the wall studs or lintels, a proper leveling for the plate to be fixed against the wall, then temporarily fasten the plate with one nail. 2. Ensure the proper level of the plate, by hanging a thread with a weight from the central top of the plate, then fasten the plate. Indoor/outdoor electric cable 3. Find the wall hole location A using a measuring tape Insulation material Lid for right piping B= 60mm B= 60mm Lid for left piping Lid for under piping pipe Piping Pipe supporting plate Drain hose 30mm A=145mm 30mm Fix with adhesive tape A=145mm ● Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping with adhesive. [ Other direction piping ] A=125mm 30mm B= 70mm ● Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according to theposition of wall hole. When bending, be careful not to crush pipes. ● Make sure that the wires connecting the indoor and outdoor units are not covered by the refrigeration piping insulation and are long enough to connect to the terminal block on the indoor unit. Fixing the indoor unit body Pay attention to the following points before installation of machine: 1. Take out cushion blocks on the left and right angle beads as shown in the following Figure. ● Hang the unit body onto the upper notches of the mounting plate. Move the body from side to side to verify its secure fixing. ● In order to fix the body onto the mounting plate,hold up the body from the underside and then put it down perpendicularly. mounting plate Unloading of indoor unit body 2. Remove 2 gaskets under the cross-flow fan. ●When you unload the indoor unit,please use your hand to raise the body , then lift the bottom of the body outward slightly and lift the unit until it leaves the mounting plate. 3. Clean the burr on the surface of fracture to avoid the power wire from being scratched after removing the virtual opening of the outgoing line slot on the case by hands in indoor power-on process. Downloaded from www.Manualslib.com manuals search engine agraffe 37 mounting plate Domestic air conditioner 4 Connecting the indoor/outdoor Electric Cable Removing the wiring cover Installation of Outdoor Unit 1 Install according to the instructions on the 1st page of this manual ● Remove terminal cover at right bottom corner of indoor unit, then take off wiring cover by removing its screws. System configuration Outdoor unit Connection of pipes 2 ● When bending the interconnect tubing, ensure the radius is at least 1 1/4" to 1 3/4", When connecting the cable after installing the indoor unit 30mm to 40mm to ensure against crushing the tubing. ● Connecting the pipe of gas side first makes working easier. ● Ensure the interconnecting tubing is approved for R410A. 1. Insert the cable from the outside into the unit through the same hole that has the interconnecting tubing. Half union 2. Pull out the cable on the front side, and connect the cable making a loop. Forced fastening without careful centering may damage the threads and cause a leakage of gas. Flare nut When connecting the cable before installing the indoor unit ● ● ● Fastening torque 18N.m/13.3Ft.lbs Liquid/Gas side9.52mm(3/8") 42 N.m/30.1Ft.lbs Insert the cord from the back side of the unit, then pull it out on the front side. Spanner Fasten the unit wire harness to the conduit holder using the lock nut. Position the conduit holder to its original state using screw. Pipe Diameter(ǿ) Liquid side6.35mm(1/4") Torque wrench Gas side 12.7mm(1/2") 55N.m/40.6Ft.lbs Gas side 15.88mm(5/8") 60 N.m/44.3Ft.lbs Ensure that no dirt or debris enters the tubing. The standard tubing length is 25 ft/7.5M. If a different length is required, adjust the refrigerant amount by 1/2 oz/ft, 50 g/M for the 9k, 12k and 18k models. For the 24k model, adjust by 1/2 oz/ft, 50 g/M.Before opening the service valves, evacuate the interconnecting tubing and indoor unit. Follow the instruction in section 5 on page 4. CAUTION Note When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring is not correct, the unit will not operate properly and could cause a defect. Outdoor unit Indoor unit B A Indoor unit A Outdoor unit 4wire 14AWG (4G0.75mm ) Control Wiring Amax • Max.Elevation: = 32.8ft / 10m (09k / 12k) Outdoor unit = 50ft / 15m (18k / 24k) B HSU12VHGL-W Power cable: Indoor unit B Outdoor unit A the elevation A is more • Inthancase16.4ft / 5m, oil trap shoud be Oil trap installed every 5~7m(16.4ft-23ft) Indoor unit Length: Bmax • Max. = 50ft / 15m (09k / 12k) = 83.3ft / 25m (18k / 24k) 3wire with ground 14AWG 1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F. 2. If the fuse on PC board is broken please change it with the type of T.3.15A/250VAC (Indoor), T.25A/250VAC (Outdoor). 3. The wiring method should be in line with the local wiring standard. 4. Use an HVACR circuit breaker or time delay fuse. Cutting and Flaring Work of Piping ● Pipe cutting is carried out with a pipe cutter and burs must ● After inserting the flare nut, flaring work is carried out. A Flare tool for R410A Conventional flare tool Clutch-type clutch-type(Rigid-type) Wing-nut type (Imperial-type) 0~0.5mm 0~1/51 inch 1.5~2.0mm 1/17 ~1/8 inch 1.0~1.5mm 3/76 ~1/17 inch 1.Cut pipe Flare tooling die 2.Remove burs 3.Insert the flare nut Correct Downloaded from www.Manualslib.com manuals search engine 4.Flare pipe Incorrect Lean 38 be removed. Damage of flare Crack Partial Too outside Domestic air conditioner System configuration 3 ● ● ● 4 1 Connection Loosen the screws on terminal block and insert the wires fully into terminal block, then tighten the screws. If wiring is not correct, the unit will not operate properly and it could cause a defect in the unit. Fix the cable with a clamp. Power Source Installation ● The power source must be exclusively used for air conditioner. ● In the case of installing an air conditioner in a moist place, please install an earth leakage breaker.(GFCI) ● For installation in other places, use an HVACR circuit breaker of time delay fuse. 2 Attaching Drain-Elbow On Drainage ● Please install the drain hose and ensure downward flow. ● Please don’t do the drainage as shown below. ● If the drain-elbow is used, please attach as shown in figure. (Note: Only for heat pump unit.) 5 1. Less than 5cm Purging Method:To use vacuum pump It becomes The end is imm- It waves. The gap with the There is the bad high midway. ersed in water. ground is too small. smell from a ditch Detach the service port’s cap of 3-way valve, and the valve cap for 2-way valve and 3-way valve. Connect the service port to the low side of the gauge manifold and connect the vacuum pump to the center port of the manifold. ● Please pour water in the drain pan of the indoor unit, and confirm that drainage is proper. 2. Open the handle on the low side of the gauge manifold and operate vacuum pump. ● In case that the attached drain hose is in a room, please to the hose to prevent condensation. 3. Vacuum the tubing for at least 15 minutes. The vacuum level on the low side gauge should be 29.9 in of Hg, 76 cm of Hg, 0.1 MPa. when vacuuming is complete, close the valve on the manifold and turn off the vacuum pump. The vacuum level should hold for 1-2 minutes. If the vacuum level does not hold, check the flared connections and repeat this step. ■ Refrigerant charge label Contains fluorinated greenhouse gases covered by the Kyoto Protocol 4. Open the 2-way valve 1/4 turn. After 5-6 seconds, close the valve and inspect for leaks with a leak detector or soap solution. 5. No gas leakage? Go to step 6. In case of a leak, try tightening the flare connections to fix the leak. If the leak stops, go to step 6. If the leak continues, check the flare connections and repair as needed, then go back to step 3. then proceed step 6. If leak continues, remove the refrigerant used for the leakage check and flare tubes again. Repeat vacuum and leak and if no leakage, proceed to step 6. 8. After attaching the caps, check for leakage around the caps. Step 2. Open Gaugemanifold(for R410A) Gauge manifold Tube(for R410A) Step 4. Step 3. Close Vacuum pump Step 6. 2-way valve 3-way valve kg 2 2= kg 1+2= kg A B C D E This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent into the atmosphere. Refrigerant type:R410A GWP* value:1975 GWP=global warming potential Please fill in with indelible ink, •1 the factory refrigerant charge of the product •2 the additional refrigerant amount charged in the field and • 1+2 the total refrigerant charge on the refrigerant charge label supplied with the product. The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the stop value cover). A contains fluorinated greenhouse gases covered by the Kyoto Protocol B factory refrigerant charge of the product: see unit name plate C additional refrigerant amount charged in the field D total refrigerant charge E outdoor unit F refrigerant cylinder and manifold for charging leakage, replace the service port and valve caps. 2-way valve Liquid Side 3-way valve Gas Side 1= F valve completely. Step 1. R410A 1 6. Detach the charge hose from the service port, open 2-way valve and 3-way 7. To prevent the gas apply insulation to 2-way valve 3-way valve O Open 90 ■ Check for Installation and Test Run Step 7. 2-way valve 3-way valve ■ Please kindly explain to our customers how to operate through the instruction manual. 2-way valve 3-way valve Check Items for Test Run Valve cap CAUTION ● If the refrigerant of the air conditioner leaks, it is necessary to discharge all the refrigerant. Repair the leak, vacuum the unit then charge the liquid refrigerant into air conditioner according to the amount marked on the name plate. ● Please do not let other cooling medium, except specified one (R410A), or air enter into the cooling circulation system. This could cause high pressure and could cause a leak and lead to personal injuries. 39 Downloaded from www.Manualslib.com manuals search engine in boxes Gas leak from interconnecting tubing? Installation is on the interconnecting tubing? Are the connecting wirings of indoor and outdoor firmly inserted to the terminal block? Is the connecting wiring of indoor and outdoor firmly fixed? Is drainage securely carried out? Is the ground wire securely connected? Is the indoor unit securely fixed? Is power source voltage the local codes? Is there any noise? Are the lights near the unit working normally? Are cooling and heating (when in heat pump) performing normally? Is the operation of room temperature control normal? Valve cap Service port cap Put check mark Domestic air conditioner System configuration Maintenance For Smart Use of The Air Conditioner Setting of proper room temperature Remote Controller Do not block the air inlet or outlet Indoor Body wipe the air conditioner by using a soft and dry cloth.For serious stains, use a neutral detergent diluted with water.Wring the water out of the cloth before wiping,then wipe off the detergent completely. Proper temperature Do not usewater,wipe the controller with a dry cloth.Do not use glass cleaner or chemical cloth. Do not use the following for cleaning Use the timer effectively Close doors and windows during operation Gasoline,benzine, thinner or cleanser may damage the coating of the unit. Hot water over 40 O C(104O F) may cause discoloring or deformation. Air Filter cleaning During cooling operation prevent the penetration ofdirect sunlight with curtain or blind Open the inlet grille by pulling it upward. Remove the filter. Push up the filter's center tab slightly until it is released from the stopper, and remove the filter downward. Clean the filter. Use the louvers effectively If the unit is not to be used for a long time, turn off the power supply main switch. Use a vacuum cleaner to remove dust, or wash the filter with water.After washing, dry the filter completely in the shade. Attach the filter. Attach the filter correctly so that the "FRONT" indication is facing to the front.Make sure that the filter is completely fixed behind the stopper.If the right and left filters are not attached correctly, that may cause defects. OFF Once every two weeks Close the inlet grille. Replacement of Air Purifying Filter 1.Open the lnlet Grille 4.Attach the standard air filter Prop up the inlet grille by using a small device named grille-support which located in the right side of the indoor unit. (Necessar y installation) ATTENTION: The white side of the photocatalyst air purifying filter face outside,and the black side face the unit The green side of the bacteria-killing medium air purifying filter face outside,and the white side face the unit. 2.Detach the standard air filter Slide the knob slightly upward to release the filter, then withdraw it. 5.Close the Inlet Grille Close the Grille surely NOTE: Detach old Air Purifying Filter The photocatalyst air purifying filter will be solarized in fixed time. In normal family, it will be solarized every 6 months. The bacteria-killing medium air purifying filter will be used for a long time,no need for replacement. But in the period of using them ,you should remove the dust frequently by using vacuum cleaner or flaping them lightly,otherwise , its performance will be affected. 3.Attach Air Purifying Filter Put air purifying filter appliances into the right and left filter frames. Please keep the bacteria-killing medium air purifying filter in the cool and dry conditions avoid long time directly sunshine when you stop using it,or its ability of sterilization will be reduced. 40 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner System configuration Cautions WARNING Please call Sales/Service Shop for the Installation. Do not attempt to install the air conditioner by yourself because improper works may cause electric shock, fire, water leakage. When abnormality such as burnt-small found, immediately stop the operation button and contact sales shop. WARNING Use an exclusive power source with a circuit breaker Check proper installation of the drainage securely STRICT ENFORCEMENT OFF Connect power supply cord to the outlet completely STRICT ENFORCEMENT Use the proper voltage STRICT STRICT ENFORCEMENT ENFORCEMENT Take care not to damage Do not use power supply the power supply cord. cord in a bundle. PROHIBITION PROHIBITION PROHIBITION Do not start or stop the operation by disconnecting the power supply cord and so on. 1.Do not use power supply cord extended or connected in halfway 2.Do not install in the place where there is any possibility of inflammable gas leakage around the unit. 3.Do not get the unit exposed to vapor or oil steam. PROHIBITION Do not insert objects into the air inlet or outlet. Do not channel the air flow directly at people, especially at infants or the aged. PROHIBITION Do not try to repair or reconstruct by yourself. Connect the earth cable. earthing PROHIBITION CAUTION Do not use for the purpose of storage of food, art work, precise equipment, breeding, or cultivation. PROHIBITION Do not install the unit near a fireplace or other heating apparatus. Take fresh air occasionally especially when gas appliance is running at the same time. STRICT ENFORCEMENT Check good condition of the installation stand PROHIBITION Do not place animals or plants in the direct path of the air flow PROHIBITION PROHIBITION Do not pour water onto the unit for cleaning PROHIBITION PROHIBITION Do not place any objects on or climb on the unit. PROHIBITION 41 Downloaded from www.Manualslib.com manuals search engine Do not operate the switch with wet hand. Do not place flower vase or water containers on the top of the unit. PROHIBITION Domestic air conditioner Trouble shooting Cautions Before asking for service, check the following first. Phenomenon The system does not restart immediately. Noise is heard Normal Performance inspection Smells are generated. Mist or steam are blown out. In dry mode, fan speed can’t be changed. Do not obstruct or cover the ventilation grille of the air conditoner.Do not put fingers or any other things into the inlet/outlet and swing louver. This appliance is not intended for use by persons (including children) with reduced physiced, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of appliance by person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Cause or check points When unit is stopped, it won't restart immediately until 3 minutes have elapsed to protect the system. When the electric plug is pulled out and reinserted, the protection circuit will work for 3 minutes to protect the air conditioner. During unit operation or at stop, a swishing or gurgling noise may be heard.At first 2-3 minutes after unit start, this noise is more noticeable. (This noise is generated by refrigerant flowing in the system.) During unit operation, a cracking noise may be heard.This noise is generated by the casing expanding or shrinking because of temperature changes. Should there be a big noise from air flow in unit operation, air filter may be too dirty. This is because the system circulates smells from the interior air such as the smell of furniture, paint, cigarettes. Specifications The refrigerating circuit is leak-proof. The machine is adaptive in following situation 1.Applicable ambient temperature range: Maximum:D.B/W.B 89.6oF/73.4oF Cooling Multiple check Maximum:D.B/W.B114.8 o F/79o F 64.4o F Maximum:D.B 80.6o F Minimum: D.B 59oF Outdoor Minimum: D.B Outdoor Maximum:D.B/W.B75.2o F/65 °F Minimum:D.B/W.B19.4oF/17.6o F o o Outdoor Maximum:D.B/W.B75.2 F/64.4 F (INVERTER) During COOL or DRY operation, indoor unit may blow out mist. This is due to the sudden cooling of indoor air. Minimum:D.B 5 oF 2. If the power supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. 3.If the fuse of indoor unit on PC board is broken,please change it with the type of T. 3.15A/ 250V. If the fuse of outdoor unit is broken,change it with the type of T.25A/250V In DRY mode, when room temperature becomes lower than temp. setting+35.6 o F,unit will run intermittently at LOW speed regardless of FAN setting. 4. The wiring method should be in line with the local wiring standard. 5. After installation, the power plug should be easily reached. 6. The waste battery should be disposed properly. 7. The appliance is not intended for use by young children or infirm persons without supervision. Is the air filter dirty? Normally it should be cleaned every 15 days. Are there any obstacles before inlet and outlet? Is temperature set correctly? Are there some doors or windows left open? Is there any direct sunlight through the window during the cooling operation?(Use curtain) Are there too much heat sources or too many people in the room during cooling operation? 8. Young children should be supervised to ensure that they do not play with the appliance. 9. Please employ the proper power plug, which fit into the power supply cord. 10. The power plug and connecting cable must have acquired the local attestation. 11.In order to protect the units,please turn off the A/C first, and at least 30 seconds later, cutting off the power. 42 Downloaded from www.Manualslib.com manuals search engine Indoor Minimum:D.B/W.B 69.8 o F/59° F Indoor Heating Is power plug inserted? Is there a power failure? Is fuse blownout? Poor cooling System configuration Domestic air conditioner Seivice diagnosis 9.Dimensional drawings 10.Center of gravity 43 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner 11 Service Diagnosis Seivice diagnosis 11.1 Caution for Diagnosis The operation lamp flashes when any of the following errors is detected. 1. When a protection device of the indoor or outdoor unit is activated or when the thermistor malfunctions, disabling equipment operation. 2. When a signal transmission error occurs between the indoor and outdoor units. In either case, conduct the diagnostic procedure described in the following pages. 11.2 Parameter of primary electronic appliance name parameter picture Rated voltage:220-230V Fan motor Rated current:0.38A Rated frequency: 50/60HZ 11.3 Problem Symptoms and Measures Symptom None of the units operates Operation sometimes stops. Check Item Details of Measure Check the power supply. Check to make sure that the rated voltage is supplied. Check the indoor PCB Check to make sure that the indoor PCB is broken Check the power supply. A power failure of 2 to 10 cycles can stop air conditioner operation. Set the units to cooling operation, and compare the Equipment operates but does not cool, or does not heat (only for heat pump) Check for faulty operation temperatures of the liquid side connection pipes of the of the electronic connection section among rooms to check the opening and expansion valve. closing operation of the electronic expansion valves of the individual units. Diagnosis by service port pressure and operating Check for insufficient gas. current. Large operating noise and vibrations Check the installation condition. Check to make sure that the required spaces for installation (specified in the Technical Guide, etc.) are provided. 44 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Service diagnosis 11 Code indication Indoor displaying panel code indication Indoor and Outdoor Indoor Malfunction Outdoor Malfunction E7 Outdoor Reference fault description (LED1 flash Page times) 15 Communication fault between indoor and outdoor units Page.56 E1 -- Room temperature sensor failure Page.46 E2 -- Heat-exchange sensor failure Page.46 E4 -- Indoor EEPROM error Page .46 E14 -- Indoor fan motor malfunction Page.48 F12 1 Outdoor EEPROM error Page .46 F1 2 The protection of IPM 3 Overcurrent F22 protection of Page .51 AC electricity for the outdoor model Communication fault between the IPM and Page .54 F3 4 F19 6 F27 7 F4 8 F8 9 Outdoor DC fan motor fault Page.49 F21 10 Defrost temperature sensor failure Page.46 outdoor PCB Power voltage is too high or low Page.53 Page.54 Compressor is lock-rotor or stopped momentary Overheat protection for Discharge Page.55 Page.55 temperature F7 11 Suction temperature sensor failure Page.46 F6 12 Ambient temperature sensor failure Page.46 F25 13 Discharge temperature sensor failure Page.46 F13 16 Short of refrigerant Page.47 F11 18 deviate from the normal for the compressor Page.58 F28 19 Loop of the station detect error Page.58 F2 24 Overcurrent of the compressor Page.54 F23 25 E9 21 Overcurrent protection for single-phase of the compressor High work-intense protection Page.54 Page.59 Domestic air conditioner 45 Downloaded from www.Manualslib.com manuals search engine Seivice diagnosis 11.4.1 Thermistor or Related Abnormality E1: Room temperature sensor failure Indoor display E2: Heat-exchange sensor failure Outdoor display LED1 flash 10 times Defrost temperature sensor failure LED1 flash 11 times Suction temperature sensor failure LED1 flash 12 times Ambient temperature sensor failure LED1 flash 13 times Discharge temperature sensor failure Method of malfunction detection The temperatures detected by the thermistors are used to determine thermistor errors Malfunction detection conditions when the thermistor input is more than 4.92V or less than 0.08V during compressor operation. Note: The values vary slightly in some models Supposed causes Troubleshooting Faulty connector connection Faulty thermistor Faulty PCB * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Check the connector connection, whether if it loose or misplug YES Re-connect NO *Thermistor resistance check NO Is the resistance is conformity with normal temperature YES Replace the thermistor Replace the indoor PCB Thermistor resistance check method: Remove the connector of the thermistor on the PCB, and measure the resistance of thermistor using tester. The relationship between normal temperature and resistance is shown in the value of indoor thermistor. 46 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Seivice diagnosis 11.4.2 EEPROM abnormal Indoor Display outdoor display E4: indoor EEPROM error F12: Outdoor EEPROM error; Outdoor LED1 flash 1 times Method of malfunction detection The Data detected by the EEPROM are used to determine MCU Malfunction detection conditions when the data of EEPROM is error or the EEPROM is damaged Supposed causes ŶFaulty EEPROM data ŶFaulty EEPROM ŶFaulty PCB Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Replace the indoor or outdoor mainboard 47 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Seivice diagnosis 11.4.3 Indoor AC fan motor malfunction Indoor Display E14 Method of malfunction detection The fan speed detected by the Hall IC during fan motor running which is used to determine the fan motor operating Malfunction detection conditions When there is no fan speed feedback signal within 2 minutes Supposed causes Troubleshooting Operation halt due to breaking of wire inside the fan motor. Fan motor overheat protection Operation halt due to breaking of the fan motor lead wires Detection error due to faulty indoor unit PCB * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be caused Pull out the terminals on the indoor Check whether terminals mainboard and reinsert them. on indoor pcb is well? YES Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1and 3 of Terminal CN5 on the indoor PCB the voltage is about 90-220vac YES Measure whether there is voltage pulse(0-5VDC) YES check whether motor can run between the positions middle wire and black wire of Terminal CN2 on the indoor PCB when turn on the unit Is it ok? YES the indoor motor is damaged and need replace the indoor pcb is damaged and need replace 48 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Seivice diagnosis 11.4.4 Outdoor DC fan motor fault Outdoor diplay Method of malfunction detection Malfunction detection conditions Supposed causes LED1 flash 9 times DC fan motor is detected by checking the fan running condition and so on when the data of EEPROM is error or the EEPROM is damaged ŶDC fan motor protection dues to the DC fan motor faulty ŶDC fan motor protection dues to faulty PCB * Caution Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. 49 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Seivice diagnosis Check whether Terminal on the outdoor mainboard is well inserted. NO Is it normal? Reinsert the terminals YES Electrify the machine again and turn it NO on in the Cool state with the remote controller. check whether motor can run Measure the voltage between 1 and 3 of the terminal of YES Measure the voltage between 3 and 6 of fan motor on the mainboard about DC310V, Measure the voltage between 3 and 4 of the terminal about DC15V. Measure the voltage between 5 and 3 of the terminal about 1-6v. the terminal about 0-5v. YES Is it normal? Is it normal? NO YES The mainboard of the outdoor unit is The motor of the outdoor unit is damaged damaged and needs replacing and needs replacing. 50 Downloaded from www.Manualslib.com manuals search engine NO Domestic air conditioner Seivice diagnosis 11.4.5 IPM protection Outdoor diplay LED1 flash 2 times Method of malfunction detection IPM protection is detected by checking the compressor running condition and so on Malfunction detection conditions ŶThe system leads to IPM protection due to over current ŶThe compressor faulty leads to IPM protection Ŷcircuit component of IPM is broken and led to IPM protection Supposed causes ŶIPM protection dues to the compressor faulty ŶIPM protection dues to faulty PCB of IPM module ŶCompressor wiring disconnected Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred.. Electrify the machine again and turn it on <(6 with the remote controller,If malfunctions IPM Module is damaged and are reported before or upon the compressor needs replacing. being started up, Malfunction unsolved 12 The compressor is started normally, but malfunctions are reported after it has run for some time. 1ǃThe system may have been over or under charged with gas, which can be judged through the pressure of the measuring system. 2ǃThe shaft of compressor is seized and the compressor needs replacing. 51 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Seivice diagnosis 11.4.6 Over-current of the compressor LED1 flash 3 or 24 or 25 times Outdoor diplay Method of malfunction detection he current of the compressor is too high Malfunction detection conditions when the IPM Module is damaged or the compressor is damaged. voltage is too low or too high Supposed causes Troubleshooting power supply Faulty IPM Module Faulty compressor Faulty power supply * Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred... Electrify the machine again and turn it on YES with the remote controller, If malfunctions IPM Module is damaged and are reported before or upon the compressor needs replacing. being started up, NO The compressor is started normally, but YES malfunctions are reported after it has Repair the power supply run for some time. Check the power supply is too low or too high NO NO the system may have been over or under charged with gas, which can be judged through the pressure of the measuring system. 52 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Seivice diagnosis 11.4.7 The communication fault between IPM and outdoor PCB LED1 flash 4 times Outdoor diplay Method of malfunction detection Malfunction detection conditions Supposed causes Troubleshooting Communication is detected by checking the IPM module and the outdoor PCB The outdoor PCB broken leads to communication fault The IPM module broken leads to communication fault The outdoor PCB is broken The IPM module is broken Communication wiring disconnected * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred 1) Check whether Terminal CN23 and CN24 on the outdoor mainboard CN10 and CN11 on IPM module 2) Check whether the connected wire between IPM and outdoor NO 1) Pull out and reinsert the terminals. 2) Replace connected wire Are they good? YES Malfunction unsolved Electrify the machine again and turn it on, Check whether the voltage between YES 1 and 2 of Terminal CN23 is about DC5V, Replace the outdoor IPM module with a new one. Check whether the voltage between2 and 3 of Terminal CN23 is about DC15V, NO Replace the outdoor mainboard with a new one 53 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Seivice diagnosis 11.4.6 Over-current of the compressor LED1 flash 3 or 24 or 25 times Outdoor diplay Method of malfunction detection Malfunction detection conditions Supposed causes Troubleshooting he current of the compressor is too high when the IPM Module is damaged or the compressor is damaged. voltage is too low or too high ŶFaulty IPM Module Ŷ Faulty compressor ŶFaulty power supply power supply * Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred... Electrify the machine again and turn it on YES with the remote controller, If malfunctions IPM Module is damaged and are reported before or upon the compressor needs replacing. being started up, NO The compressor is started normally, but YES malfunctions are reported after it has Repair the power supply run for some time. Check the power supply is too low or too high NO NO the system may have been over or under charged with gas, which can be judged through the pressure of the measuring system. 54 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Seivice diagnosis 11.4.9 Overheat Protection For Discharge Temperature LED1 flash 8 times Outdoor diplay Method of malfunction detection The Discharge temperature control is checked with the temperature being detected by the Discharge pipe thermistor Malfunction detection conditions when the compressor discharge temperature is above 230 F Electronic expansion valve defective Faulty thermistor Faulty PCB Supposed causes * Caution Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Electrify the machine again and turn it on with the remote controller, then measure the temperature at the exhaust temperature sensor of the compressor on the outdoor unit 1) The cryogen may have been leaked during the temperature 110 YES exceeds installation, or there may be leakage in the piping system. shortly after the 2) There may be other causes to make the exhaust machine starts up? temperature too high. NO Malfunctions occur after running for some time even though the measured temperature is below 110 . Pull out the exhaust sensor and measure its resistance at standard temperatures according to the resistance-temperature table YES the results deviate The sensor is damaged. Replace the sensor with a new one. much? NO The outdoor mainboard is damaged and needs be replaced 55 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Seivice diagnosis 11.4.10 The communication fault between indoor and outdoor indoor diplay E7 Outdoor diplay LED1 flash 15 times Method of malfunction detection Communication is detected by checking the indoor PCB and the outdoor PCB ŶThe outdoor PCB broken leads to communication fault Malfunction detection conditions ŶThe indoor PCB broken leads to communication fault ŶCommunication wiring disconnected ŶThe indoor PCB is broken ŶThe outdoor PCB is broken ŶThe module PCB is broken Supposed causes * Caution Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Restart the a/c and it YES The outdoor mainboard needs becomes normally. dehumidification. NO If starting up normally, but NO The outdoor mainboard needs malfunction occurs again after a dedust. while YES Check whether the linking cable NO 1. Reconnect the linking cable; between the indoor and outdoor is well 2. Replace the linking cable with new connected or whether its core wires are one. well insulated. YES ˄A˅ 56 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Seivice diagnosis ˄A˅ Check the indoor mainboard. YES Measure the voltage between Jumpers 3 and 4 of IC1 on the indoor mainboard with a NO multimeter. Test the outdoor power supply (230VAC and +310VDC) with a multimeter. If the voltage is of a constant value of 0V DCto5V DC If 230VAC is available but 310DC not, the power module is damaged, replace it with a new one. YES If both 230VAC and 310DC are NO The indoor mainboard is damaged; replace available, measure +12V NO it with a new one. (from7805) is available. The outdoor mainboard is damaged; Replace them with a new one. YES Measure the AC voltage between positions 1 and 3 on the terminal of outdoor unit with a If the value is constant at about 30V, the multimeter. indoor mainboard is damaged, replace it with a new one. If the value varies between 0 and 80 VAC, the The outdoor mainboard is damaged; replace outdoor mainboard is damaged, replace it it with a new one. with a new one. 57 Domestic Downloaded from www.Manualslib.com manuals search engine air conditioner Circuit diagrams 11.4.11 Loss of synchronism detection Inverter side current detection is abnormal Outdoor diplay LED1 flash 18 times LED1 flash 19 times Method of malfunction detection The position of the compressor rotor can not detected normally Malfunction detection conditions when the wiring of compressor is wrong or the connection is poor; or the compressor is damaged Supposed causes Troubleshooting Faulty The wiring of compressor Faulty compressor Faulty PCB * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Within 3 minutes after the machine is NO supplied with power and turned on with or the connection is poor; the remote controller, check whether the compressor can 1. The wiring of compressor is incorrect 2. The compressor is damaged start up YES YES At first, the compressor start up ,soon the IPM Module is damaged and needs compressor stopped with the LED1 on the outdoor PCB blinks 1Hz replacing. 19/18 times Malfunction unsolved the Maybe there is some disturbance Malfunctions exist also, the compressor is damaged replace a new one 58 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Circuit diagrams 11.4.12 High work-intense protection LED1 flash 21 times Outdoor diplay Method of malfunction detection High work-intense control is activated in the heating mode if the temperature being Malfunction detection conditions Activated when the temperature being sensed by the heat exchanger rises above sensed by the heat exchanger thermistor exceeds the limit. 65 Faulty electronic expansion valve Dirty heat exchanger Faulty heat-exchange sensor Insufficient gas Supposed causes Troubleshooting twice in 30 minutes. * Caution Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be occurred. Electrify the machine again and turn it on with the remote controller, check whether the wind temperature is below 65 The malfunction is reported YES 1 Check room temperature and pipe temperature sensor. after the machine has run 2 the temperature monitoring circuit for some time? of the indoor mainboard NO The indoor unit blows poorly YES due to blocked filters or poor 1) Clean the filters 2) Reinstall the fan. condition of the fan? NO Use some tools to measure the pressure of system 59 Downloaded from www.Manualslib.com manuals search engine Domestic air conditioner Circuit diagrams 12. Circuit diagrams 1 2 3 4 MODE RST BM 25/35 A/B SCL SDA 2 1 EEPROM J45 1 +5V C1 8 J46 1 100n F A/B +5V SSCK/SCL/P35 SSO/P37 VCC/AVCC VREF DA1/AN0/P07 VSS/AVSS DA0/AN1/P06 CLK1/AN2/P05 P61 P62 AN3/P04 AN4/P03 AN5/P02 AN6/P01 AN7/P00 KI0/AN8/P10 8 7 6 5 4 3 2 1 E 7B 6B 5B 4B 3B 2B 1B 2 1 +12V 9 10 11 12 13 14 15 16 +12V COM 7C 6C 5C 4C 3C 2C 1C CHECK/S_TIME 8 7 6 5 4 3 2 1 E 7B 6B 5B 4B 3B 2B 1B +5V CN3 4 4 3 2 1 VS 10K R35 10K RLS4148 N2 SS8050LT1H R56 D16 RLS4148 +5V - R78 47K-2W R77 +15V 100 -1206 ZD003 E9 47uF-50V-105 5 FB VCC IC9 A6059H D20 1 T1 2 3 4 R203 ZD001 R206 270 -2W R004 N001 KTC8050 7 6 102-1000V C009 R019 5 +12V ER302(3A-200V-50ns) CY1 CY2 R205 12V-900mA D8 1 R209 E204 100 1000uF-25V-105 ZD202 1N4742A(12V-1W) 2.2nF-250VAC 2.2nF-250VAC C7 0.1uF 560 -0805 47 -1/2W BCK-6-FE1901H 15V-100mA HS1 H-25*15 IC5 L7805CV 1.5A-5V 3 INPUT OUTPUT +5V 0.1uF 470uF-16V E8 22uF-50V-105 4 102-50V R161 1.5 -1/2W 2.2K-0603 +15V 100 -1206 R202 1N4742A(12V-1W) 4 GND NC S 2 1 3 D/ST C004 10pF-1KV 6 D19 US1M( 1A-1000V-75ns FR106(1A-600V-500ns) 10 -1206 103-630VDC C23 7 1N5399 2 1 2 1 10nF 2.2nF-250VAC C002 E7 CN3 6 +5V GND TX RX +310V 1N5399 +12V D15 R66 10K C013 1N5399 COM3 COM2 +5V GND SER RCK SRCK IR +5V R38 10K 4.7K SWITCH VS 8 D9 310V BR D/ST 220VAC~/50HZ 1N5399 1 2 3 4 5 6 7 8 +5V C2 4 +5V 104-630VDC D7 220-N R73 1 2 3 4 5 6 7 8 9 10 1 2 +5V +15V 100uF-450V-105 D6 1 IR RCK 2 SER 3 SRCK 4 GG 5 GND 6 7 5V 8 DIGH 9 DIGL 10 MODE +5V N1 SS8050LT1H D206 SCK084R72 0.1uF-275VAC 1K C1 3 10nF REMOTE_TX 5 4 3 2 1 +5V 3 R53,R6,R16,R18,R17,R21 +5V R34 12V A B C D +12V IR FR106(1A-600V-500ns) 220-L 4 3 2 1 FK 5267-04A- D8 13 12 11 10 9 +5V +15V 7 6 5 4 3 2 1 16 FLZ 15 HXF1 14 +5V REMOTE_RX 17 18 19 20 FLZ1 21 22 23 24 25 26 27 28 29 10K R77 30 10K R78 31 32 DSTEP_A DSTEP_B +5V 12V A B C D 5 4 3 2 1 COM 7C 6C 5C 4C 3C 2C 1C USTEP_B USTEP_C USTEP_D 10 9 8 7 6 5 4 3 2 1 DSTEP_C +12V 9 10 11 12 13 14 15 16 +12V 12V 10 A9 B8 C7 D6 5 12V A4 B3 C2 D1 P26/TDIOC1 P25/TDIOB1 P24/TDIOA1 P23/TDIOD0 P22/TDIOC0 P21/TDIOB0 P20/TDIOA0/TDCLK P17/TAIO/INT1 P16/CLK0 P15/RXD0/( TRIO)/(INT1) P14/TXD0 P86 P85/TFO12 P84/TFO11 P83/TFO10/TFI P82/TFO02 +12V 2 48 47 46 DIG_MODE 45 DIGL 44 DIGH 43 R93 10K 42 41 SER COMM_TX 40 RCK COMM_RX 39 SRCK 38 IR 37 36 35 R40 10K 34 33 KI1/AN9/P11 KI2/AN10/P12 KI3/AN11/P13 (INT2)/P32 (INT1)/P36 TAO/P30 TBO/P31 TXD2/P63 RXD2/P64 (CLK1)/CLK2/P65 RXD1/INT3/P67 TXD1/INT2/P66 INT0/P45 TEO/P60 TFO00/P80 TFO01/P81 P33/SSI P34/SDA/SCS MODE P43/XCIN P44/XCOUT RESET P47/XOUT VSS/AVSS P46/XIN VCC/AVCC P54/TCIOD P53/TCIOC P52/TCIOB P51/TCIOA/TCTRG P50/TCCLK P27/TDIOD1 DSTEP_D 1 2 MODE 3 HXF 4 HXF 5 RST 6 7 8 9 10 BUZZ 11 LSTEP_A 12 LSTEP_B 13 LSTEP_C 14 LSTEP_D 15 USTEP_A 16 +5V +5V ROOM PIPE 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 RST +5V 2 1C 2C 3C 4C 5C 6C 7C COM GND 2 1 8 7 6 5 A0 VCC A1 TEST A2 SCL VSS SDA 1B 2B 3B 4B 5B 6B 7B E 1N4746A(18V-1W +5V +12V 1 2 3 4 5 6 7 8 FLZ1 HXF 2 1 2 +5V +5V 5 6 7 8 4 3 2 1 PIPE ROOM +5V +5V 3 C010 IC10 4 3 TLP421 1 1 R80 1.5K-0603 2 2 CY6 +15V 4.7nF-250VAC CN17 +5V 1 250 LX1 LB2271(32mH-0.35A) 1 2.2nF-250VAC CY4 3 34 4 12 RV1 CX1 1 ~220VAC R13 330 220V_L FUSE1 T3.15A-250VAC 220-L 220-N COMM_TX COMM_TX 1 CX2 CY5 2 L 1 CN22 N CON1 +12V 4 K2 1 N CO N3 220V_L 892N-1AC-C 220V_L R15 47K-3W ZD4 1N4746A(18V-1W) E4 N 100uF-50V-105 CY3 2.2nF-250VAC D12 R26 1N4007 2K-2W COMM 1 D4 RLS4148 FLZ 60 Downloaded from www.Manualslib.com manuals search engine TLP421 100nF-50V R14 47K-3W 2 1 R19 10K C8 R22 2K-1/4W D11 1N4007 1 CO N2 3 K4 3 HXF1 892N-1AC-C 2 D14 RLS4148 1 4 1 +12V TLP851/PC851 IC6 COMM_RX COMM_RX R20 1K C9 1nF 100K-1/4W R12 CN27 TVR14561* 470nF-275VAC 100nF-275VAC2.2nF-250VAC CN21 IC4 N5 SS8050LT1H Domestic air conditioner Circuit diagrams Sincere Forever Haier Group Haier Industrial Park, No.1, Haier Road 266101, Qingdao, China_ Http //www.haier.com Edited by : Zou Na Yang Xiaodong Signed by : He shiquan Approved by: Wu Hongjin Domestic air conditioner Downloaded from www.Manualslib.com manuals search engine