Item:j Gross requirement Scheduled Receipts Projected on Hand: 20 Net Requiremnets Planned Order Receipts Planned Order Releases 1 0 0 20 0 0 650 2 640 0 20 620 650 0 3 60 30 0 30 0 210 4 240 30 0 210 210 0 5 0 0 0 0 0 0 6 0 0 0 0 0 0 Item:E L4L LT=2 Gross requirement Scheduled Receipts Projected on Hand: 0 Net Requiremnets Planned Order Receipts Planned Order Releases 1 0 0 0 0 0 0 2 0 0 0 0 0 0 3 0 0 0 0 0 20 4 0 0 0 0 0 80 5 20 0 0 20 20 0 6 80 0 0 80 80 0 Item:B ML=40 LT=2 Gross requirement Scheduled Receipts Projected on Hand: 60 Net Requiremnets Planned Order Receipts Planned Order Releases 1 0 0 60 0 0 0 2 0 0 60 0 0 160 3 40 0 20 0 0 0 4 160 0 20 140 160 0 5 0 0 20 0 0 0 6 0 0 20 0 0 0 EOQ d bar POQ 274.2262 313.3333 0.87766 275 2 Week Demand Ordering Cost Holding cost Silver Meal Heuristic Week Planned order receipts 1 22 2 34 3 32 4 12 5 8 6 44 7 54 8 16 9 76 10 Total 30 328 200 3.25 c y 1 200 2 155.25 3 172.8333333 4 5 6 7 8 9 10 c 56 y 200 119.5 97 180 c 52 y c y 200 187.75 159.8333333 305.125 114 200 148.75 106 1 56 2 0 3 52 4 0 5 0 6 114 7 0 8 0 9 106 10 Total 0 328 1 22 0 34 22 56 2 34 0 0 34 0 3 32 0 20 32 52 4 12 0 8 0 0 5 8 0 0 0 0 6 44 0 70 44 114 7 54 0 16 0 0 8 16 0 0 0 0 9 76 0 30 76 106 10 30 0 0 0 0 MRP Week Gross requirement Scheduled Receipt Projected in hand Net Requirement Planned order receipts Planned order releases Total cost 1378.5 Part Period balancing Week 1 2 3 4 5 6 7 8 9 10 Week Gross requirement Scheduled Receipt Projected in hand Net Requirement Planned order receipts Planned order releases Economic Order Quantity Week Gross requirement Scheduled Receipt Projected in hand Net Requirement Planned order receipts Planned order releases Carrying cost orders Carrying cost 0 56 110.5 318.5 1 22 0 34 22 56 2 34 0 0 0 0 Total holding cost 624 Total ordering 1000 Total cost 1624 EOQ 63.53679 Rounded up d bar 32.8 1 2 22 34 0 0 38 4 22 0 60 0 orders 0 39 91 663 3 32 0 20 32 52 Carrying cost orders Carrying cost orders orders 52 4 12 0 8 12 0 0 175.5 279.5 98 5 8 0 0 0 0 5 8 0 8 0 0 92 6 44 0 54 44 98 0 247 442 7 54 0 0 0 0 8 16 0 76 16 92 30 9 76 0 0 0 0 10 30 0 0 30 30 6 44 0 24 36 60 7 54 0 30 30 60 8 16 0 14 0 0 9 76 0 30 62 92 10 30 0 0 0 0 64 3 32 0 28 32 60 Total ordering cost 1000 Total Carrying cost 624 Total cost 1624 The Silver Meal Heuristic is the best policy in this situation since it leads to the least costs 4 12 0 16 12 0 Problem 3 Capacity Demand Excess Capacity Demand Excess Capacity Demand Excess Capacity Week Gross requirement Scheduled Receipt Projected in hand Net Requirement Planned order receipts Total cost 20 Holding Cost 6 14 6 14 6 14 1 6 0 0 6 6 2 18 2 18 18 2 2 2 0 16 2 18 1 Ordering Cost 4 12 16 8 16 4 3 4 0 12 4 0 4 12 0 0 0 0 68 As a result, the new production plan resulted on a decrease of the total cost by $ 12 20 Original total cost 80