MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT ICCT COLLEGES FOUNDATION INC. VV. Soliven Avenue, Cainta, Rizal COLLEGE OF BUSINESS AND ACCOUNTANCY MODULE ON COST ACCOUNTING AND COST MANAGEMENT Contents Module 1 – Introduction to Cost Accounting Module 2 – Cost Concept and Classification Module 3 – Cost Accounting Cycle Module 4 – Job Order Costing Module 5 – Just In time and Backflush Accounting Module 6 – Accounting for Materials Module 7 – Accounting for Factory Overhead Module 8 – Accounting for Labor Module 9 – Process Costing (FIFO and Average) Module 10 – Joint Products and By-Products Guia Mae B. Abaja, CPA Part-time Professor 1 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 1 INTRODUCTION TO COST ACCOUNTING What I Need to Know? 1. Distinguish between financial, managerial, and cost accounting 2. Distinguish between merchandising and manufacturing operations 3. Distinguish between job order costing and process costing The main and primary objective of accounting is to provide financial information about an economic entity to different types of users: Internal users – managers for planning, controlling and decision making. External users – the government, those who provide funds and those who have various interests in the operation of the entity. Cost Accounting is an expanded phase of general or financial accounting which informs management promptly with the cost of rendering a particular service, buying and selling a product, and producing a product. It is the field of accounting that measures, records, and reports information about costs. Cost Accounting is the intersection between financial and managerial accounting. Cost Accounting information is needed and used by both financial and managerial accounting. Cost accounting provides product cost information to external parties such as stockholders, creditors and various regulatory boards for credit and investment decisions. Cost Accounting provides product cost information also to internal parties such as managers for planning and controlling. Service VS Merchandising VS Manufacturing Operations 2 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Cost of Goods Sold - Merchandising Company Cost of Goods Sold - Manufacturing Company 3 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 4 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Two Basic Product- Costing Systems Job order costing is a method of assigning costs to a specific unit or product. For example, a construction project to build a house from beginning to end is a job order. Another example might be the building of a bulletproof SUV for a popular musician. The overall concept here is that the product or service is a one-time event. The auto repair shop that Joey works at will rebuild the engine of Customer A's car. Then it will replace the spark plugs and serpentine belt on Customer B's truck. As they continue to provide repairs, each customer's needs are specific to their vehicles. Joey's boss will assign costs to each of the jobs dependent on the parameters of the job. Process costing is a method of assigning costs for a mass quantity of a product or service. For example, a bank provides the same service of receiving deposits to all customers. Another one would be that a company manufactures computer chips for thousands of customers. The concept here is that a company makes many numbers of a product and sells that exactly similar product to everyone. 5 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Sample Problem: 1. The following costs were incurred in July: Direct materials ......................... $35,000 Direct labor ............................... $13,000 Manufacturing overhead ........... $15,000 Selling expenses....................... $14,000 Administrative expenses ........... $30,000 Prime costs during the month totaled: A) $48,000 B) $28,000 C) $107,000 D) $63,000 Solution: Direct materials.... $35,000 Direct labor .......... 13,000 Total .................... $48,000 2. Abel Company's manufacturing overhead is 20% of its total conversion costs. If direct labor is $38,000 and if direct materials are $47,000, the manufacturing overhead is: A) $152,000 B) $11,750 C) $21,250 D) $9,500 Solution: Conversion costs = Direct labor + Manufacturing overhead Conversion costs = $38,000 + Manufacturing overhead 6 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 0.20 × Conversion costs = Manufacturing overhead 0.20 × ($38,000 + Manufacturing overhead) = Manufacturing overhead $7,600 + 0.20 × Manufacturing overhead = Manufacturing overhead $7,600 = 0.80 × Manufacturing overhead Manufacturing overhead = $9,500 3. During the month of July, direct labor cost totaled $12,000 and direct labor cost was 30% of prime cost. If total manufacturing costs during July were $86,000, the manufacturing overhead was: A) $46,000 B) $40,000 C) $28,000 D) $74,000 Solution: 0.30 × Prime cost = Direct labor 0.30 × Prime cost = $12,000 Prime cost = $40,000 Prime cost = Direct materials + Direct labor $40,000 = Direct materials + $12,000 Direct materials = $28,000 Total manufacturing costs $86,000 = Direct materials + Direct labor + = $28,000 + $12,000 Manufacturing overhead = $46,000 7 + Manufacturing Overhead Manufacturing Overhead MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 4. In July direct labor was 40% of conversion cost. If the manufacturing overhead cost for the month was $34,000 and the direct materials cost was $23,000, the direct labor cost was: A) $22,667 B) $15,333 C) $51,000 D) $34,500 Solution: 0.40 × Conversion costs = Direct labor 0.60 × Conversion costs = Manufacturing overhead 0.60 × Conversion costs = $34,000 Conversion costs = $56,667 Conversion costs = Direct labor + Manufacturing overhead $56,667 = Direct labor + $34,000 Direct labor = $22,667 5. Shown below are a number of costs incurred last year at Mecca Publishing Co., a manufacturer of elementary school textbooks: Solvents and cleaners used by the custodians to clean the textbook printing presses ........................ $500 Depreciation on the automobiles used by sales representatives ..................................................... $4,200 Fire insurance on factory building ........................... $2,000 Shipping costs on textbooks sold............................ $3,700 8 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT What is the total of the manufacturing overhead costs above? A) $500 B) $2,500 C) $6,200 D) $6,700 Solution: Solvents and cleaners used by the custodians to clean the textbook printing presses................ Fire insurance on factory building........................ Total .................................................................... Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 1-Introduction to Cost Accounting - https://www.youtube.com/watch?v=hpYBmdeQLpM CHAPTER 1-Job Order Costing- https://www.youtube.com/watch?v=qPvZMRBgxJQ CHAPTER 1-Process Costing- https://www.youtube.com/watch?v=iY962ymhV-8 9 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 2 COST CONCEPTS AND CLASSIFICATION What I Need to Know? 1. Distinguish between cost, expenses, and losses 2. Distinguish between direct and indirect cost 3. Define variable, fixed, and mixed costs and discuss the effect of changes in volume on these costs Costs are associated with all types of organizations – business, non-business, service, retail and manufacturing. Generally, the kinds of costs that are incurred and the way these costs are classified will depend on the type of organization involved. I. Cost classified as to relation to a product A. Manufacturing Costs 1. Direct Materials – materials that become part of a finished product and can be conveniently and economically traced to specific product units. 2. Direct Labor – all labor costs for specific work performed on products that can be conveniently and economically traced to end products. 3. Factory Overhead – a catchall for manufacturing costs that cannot be classified as direct materials or direct labor costs. It includes indirect material and indirect labor. B. Non-manufacturing costs 1. Marketing or selling expense – all costs necessary to secure customer orders and get the finished product or service in to the hands of the customer. 10 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 2. Administrative expense – all executive, organizational, and clerical expenses that cannot logically be included under either production or marketing. II. Cost classified as to variability A. Variable cost – items of cost which vary directly in relation to volume of production. B. Fixed cost – items of cost which remain constant in total irrespective of the volume of production. C. Mixed cost – items of cost with fixed and variable component. III. Cost classified as to relation to manufacturing departments A. Direct department charges - costs charged to the particular manufacturing department that incurred the costs since the costs can be conveniently identified or associated with the departments that benefited from said costs. B. Indirect department charges – cost charged to some other manufacturing departments or accounts but are later allocated or transferred to another departments that indirectly benefited from said costs. IV. Cost classified to their nature as common or joint A. Common costs – costs of facilities or services employed in two or more accounting periods, operations, commodities or services. B. Joint costs – costs of materials, labor, and overhead incurred in the manufacture of two or more products at the same time. 11 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT V. Cost classified as to relation to an accounting period A. Capital expenditures – expenditure intended to benefit more than one accounting periods and is recorded as an asset. B. Revenue expenditures – expenditure that will benefit current period only and is recorded as an expense. VI. Cost classified as to relation to an accounting period A. Standard costs – predetermined costs for direct materials, direct labor and factory overhead. B. Opportunity costs – the benefit given up when one alternative is chosen over another. C. Differential costs – cost that is present under one alternative but is absent in whole or in part under another alternative. D. Relevant costs – a future cost that change across the alternatives. E. Out-of-pocket costs – cost that requires the payment of money as a result of their incurrence. F. Sunk costs – a cost for which an outlay has already been made and it cannot be changed by present of future decision. 12 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Cost Flow – Manufacturing Firms Sample Problem 1. Shown below are a number of costs incurred last year at Mecca Publishing Co., a manufacturer of elementary school textbooks: Solvents and cleaners used by the custodians to clean the textbook printing presses ........................ $500 Depreciation on the automobiles used by sales representatives ..................................................... $4,200 Fire insurance on factory building ........................... $2,000 Shipping costs on textbooks sold............................ $3,700 13 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT What is the total of the manufacturing overhead costs above? A) $500 B) $2,500 C) $6,200 D) $6,700 Solution: Solvents and cleaners used by the custodians to clean the textbook printing presses.............................................. Fire insurance on factory building........................ Total .................................................................... 2. Mammoser Manufacturing Corporation rents a building for $8,000 per month and uses it for a number of different purposes. The building space is utilized by the various activities as follows: Receiving and storing raw materials.... 5% Production operations.......................... 70% Sales offices ........................................ 15% Administrative offices........................... 10% How much of the $8,000 monthly rent cost should be classified as manufacturing overhead? A) $5,600 B) $6,000 C) $6,800 D) $7,200 Solution: Receiving and storing raw materials (5% × $8,000) $ 400 Production operations (70% × $8,000) ................... 5,600 14 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT $6,000 3.Consider the following costs: Direct materials ................................... $33,000 Depreciation on factory equipment ...... $12,000 Factory janitor’s salary......................... $23,000 Direct labor .......................................... $28,000 Utilities for factory ................................ $9,000 Selling expenses ................................. $16,000 Production supervisor’s salary ........ $34,000 Administrative expenses...................... $21,000 What is the total amount of manufacturing overhead included above? A) $78,000 B) $139,000 C) $44,000 D) $37,000 Solution: Depreciation on factory equipment ...... $12,000 Factory janitor’s salary......................... 23,000 Utilities for factory ................................ 9,000 Production supervisor’s salary............. 34,000 Total .................................................... $78,000 4.The information below relates to Derby Manufacturing Company's operations for a recent month. (Assume that all raw materials are direct materials.): Purchases of raw materials ................. $91,000 Direct labor cost .................................. $122,000 Selling costs (total) .............................. $42,000 15 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Administrative costs (total) .................. $56,000 Manufacturing overhead costs (total) .. $340,000 Raw materials inventory, beginning ..... $22,000 Work in process inventory, beginning .. $27,000 Finished goods inventory, beginning ... $42,000 Raw materials inventory, ending ......... $7,000 Work in process inventory, ending ...... $35,000 Finished goods inventory, ending ........ $15,000 What was Derby's cost of goods manufactured for the month? A) $545,000 B) $560,000 C) $568,000 D) $587,000 Solution: Derby Manufacturing Company Schedule of Cost of Goods Manufactured Direct materials: Beginning raw materials inventory ........... $ 22,000 Add: Purchases of raw materials ............. 91,000 Raw materials available for use ............... 113,000 Deduct: Ending raw materials inventory .. 7,000 Raw materials used in production ............ $106,000 Direct labor.................................................. 122,000 Manufacturing overhead ............................. 340,000 Total manufacturing costs ........................... 568,000 Add: Beginning work in process inventory .. 27,000 595,000 Deduct: Ending work in process inventory .. 35,000 Cost of goods manufactured ....................... $560,000 16 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 17 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 5. Consider the following costs incurred in a recent period: Direct materials ................................... $33,000 Depreciation on factory equipment ..... $12,000 Factory janitor’s salary ........................ $23,000 Direct labor ......................................... $28,000 Utilities for factory ............................... $9,000 Selling expenses................................. $16,000 Production supervisor’s salary ............ $34,000 Administrative expenses ..................... $21,000 What was the total amount of the period costs listed above for the period? A) $78,000 B) $71,000 C) $46,000 D) $37,000 Solution: Selling expenses ................................. $16,000 Administrative expenses...................... 21,000 Total .................................................... $37,000 Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 2-Cost Concept and Classification- https://www.youtube.com/watch?v=lztzRuVRWxE CHAPTER 2-Cost Concepts- https://www.youtube.com/watch?v=VpHvz7DT3-I CHAPTER 2-Cost Flow- https://www.youtube.com/watch?v=26mMm9tuvAQ 18 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 3 COST ACCOUNTING CYCLE What I Need to Know? 1. Understand the cost accounting cycle 2. Account for direct and indirect materials and labor as they are used in the production process 3. Prepare the statement of cost of goods manufactured and sold Elements of Manufacturing Cost 1. Direct Materials The cost of material which become part of the product being manufactured and which can be readily identified with a certain product. Examples: lumber used in making furniture, fabric used in production of gowns, leather used to make shoes and bags 2. Direct Labor The cost of labor for those employees who work directly on the product manufactured. Examples: salaries of machine operators or assembly line workers 3. Factory Overhead Includes all cost related to the manufacturing of a product except direct materials and direct labor. Examples: indirect materials, indirect labor, depreciation on the factory building, rent, insurance, taxes. 19 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Manufacturing Inventory Accounts 1. Raw Materials Inventory Entry: Work in process inventory xxxx xxxx Raw materials inventory x 2. Work in Process Inventory Entry: Finished goods inventory xxxx xxxx Work in process inventory x 3. Finished goods Inventory Entry: Cost of goods sold xxxx xxxx Finished goods inventory 20 x MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Statement of Cost of Goods Manufactured and Sold Name of Company Statement of Cost of Goods Manufactured and Sold For the year ended December 31, 2021 Direct Materials used x Materials inventory, beginning x Add: Purchases x Total Available for Use x Less: Materials inventory, ending x x Direct Labor x Factory Overhead x Total Manufacturing Costs x Add: Work in process inventory, beginning x 21 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Cost of goods put into process x Less: Work in process inventory, ending x Cost of goods manufactured x Add: Finished goods inventory, beginning x Total goods available for sale x Less: Finished goods inventory, ending x Cost of goods sold – normal x Add/Deduct: Over (under) applied factory overhead x Cost of goods sold – actual x From the statement of cost of goods manufactured and sold, the following different equations are derived: 1. Direct materials used + Direct labor = Prime cost 2. Direct labor + Factory overhead = Conversion cost 3. Direct materials used + Direct labor + Factory overhead = Total Manufacturing cost 4. Materials inventory, beg. + Purchase = Total materials available for use 5. Materials used + Materials inventory, end = Total materials available for use 6. Finished goods inventory beg + Cost of goods manufactured = Total goods available for sale Illustrative Problem 22 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT A. The following data are for Potras Company: Beginning Ending Finished goods inventory ............ P30,000 P40,000 Work in process inventory ........... P20,000 P13,000 Raw materials inventory ............. P21,000 P26,000 Purchases of raw materials .......... P71,000 Factory depreciation ................ P 5,000 Other factory costs ................. P10,000 Direct labor ........................ P27,000 Indirect labor ...................... P 6,000 Selling expense ..................... P12,000 Over- or underapplied overhead ...... -0- The cost of raw materials used in production was: P66,000. The cost of goods manufactured was P121,000. The cost of goods sold was P111,000. B. The Bus Company uses a job-order cost system. The following information was recorded for September: Added During September September 1 Direct Direct Job Number Labo Inventory Materials r 23 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT P1,00 1 0 P 300 P200 2 1,400 250 300 3 500 1,500 150 4 750 4,000 400 The direct labor wage rate is P10 per hour. Overhead is applied at the rate of P5 per direct labor-hour. Jobs 1, 2, and 3 have been completed and transferred to finished goods. Job 2 has been delivered to the customer. The ending Work in Process inventory is P5,350. The Cost of Goods Manufactured for September is P5,925. The Cost of Goods Sold for September (before disposition of any under- or overapplied overhead) is P2,100. Sample Problem: 1. For the year 2011, the gross margin of Jumbo Co. was P96,000; the cost of goods manufactured was P340,000; the beginning inventories of work in process and finished goods were P28,000 and P45,000, respectively; and the ending inventories of work in process and finished goods were P38,000 and P52,000, respectively. The sales of Jumbo Co. for 2011, must have been a. 419,000 b. 429,000 c. 434,000 d. 436,000 Answer: B 24 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Solution: Cost of Goods Manufactured P 340,000 Finished Goods, Beginning 45,000 Total Goods available for Sale 385,000 Finished Goods, ending (52,000) Cost of Goods Sold 333,000 Sales (SQUEEZE) P 429,000 COGS 333,000 Gross Profit 96,000 2. The following information was taken from Jeric Comapany’s accounting records for the year ended December 31, 2011. Increase in raw materials inventory P 15,000 Decrease in finished goods inventory 35,000 Raw materials purchased 430,000 Direct labor payroll 200,000 Factory overhead 300,000 There was no work-in-process inventory at the beginning or end of the year. Jeric’s 2011 cost of goods sold is a. P 950,000 b. P 965,000 c. P 975,000 d. P 995,000 Answer: A Solution: 25 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Direct Materials Purchases 430,000 Less: Increase in raw materials 15,000 415,000 Direct Labor 200,000 Factory Overhead 300,000 Manufacturing Cost 915,000 Add: Decrease in Finished Goods 35,000 Cost of Goods Sold 950,000 Items 3 through 5 are based on the following information pertaining to Glenn Company’s manufacturing operations. Inventories 3/1/11 3/31/11 Direct Materials P 36,000 P 30,000 Work-in-process 18,000 12,000 Finished goods 54,000 72,000 Additional Information for the month of March 2011 Direct materials purchased P 84,000 Direct labor payroll 60,000 Direct labor rate per hour 7.50 Factory overhead rate/direct labor hour 10.00 3. For the month of March 2011, prime cost was a. P 90,000 b. P 120,000 c. P 144,000 26 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT d. P 150,000 Answer: D Solution: Direct Materials Direct Mats. – Beg. 36,000 Add: Purchases 84,000 Less: Direct Mats. – End. (30,000) 90,000 Direct Labor 60,000 Prime Cost 150,000 4. For the month of March 2011, conversion cost was a. P 90,000 b. P 140,000 c. P 144,000 d. P 170,000 Answer: B Solution: Direct Labor 60,000 Factory Overhead (60,000/7.50)=8000*10 80,000 Conversion Cost 140,000 5. For the month of March 2011, cost of goods manufactured was a. P 218,000 27 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT b. P 224,000 c. P 230,000 d. P 236,000 Answer: D Solution: Direct Materials used Direct Materials, 3/1/11 36,000 Add: Purchases 84,000 Total available for use 120,000 Less: Direct Materials, 3/31/11 30,000 90,000 Direct Labor 60,000 Factory Overhead 80,000 Total Manufacturing Costs 230,000 Add: Work in process, 3/1/11 18,000 Cost of Goods put into process 248,000 Less: Work in process, 3/31/11 12,000 Cost of Goods manufactured 236,000 Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 3-Cost Accounting Cycle- https://www.youtube.com/watch?v=t74tZSTnTbE CHAPTER 3-Elements of Manufacturing Cost- https://www.youtube.com/watch?v=VpHvz7DT3-I CHAPTER 3-Statement of Cost of Goods Sold- https://www.youtube.com/watch?v=yflE8tnJMN4&t=41s 28 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 4 JOB ORDER COSTING What I Need to Know? 1. Define job order costing system and identify the types of industries that would be most to use this system 2. Demonstrate the mechanics of a job order costing system The job order cost procedure keeps the costs of various jobs or contracts separate during their manufacture or construction. The cost unit is the job, the work order, or the contract; and the records will show the cost of each. The method presupposes the possibility of physically identifying the jobs produced and of charging each with its own cost. Major Source documents for Job Order Costing 1. Job – Order Cost Sheet – accumulate product costs of specific units or small batches of units for both product costing and control purposes. 2. Material Stockcard – records of the perpetual book inventory of costs and quantities of materials on hand. 3. Finished Goods Stockcard – records of the perpetual book inventory o costs and quantities of completed goods held for sale. 4. Factory Overhead Control Cost Record – accumulate detailed manufacturing overhead costs by department. Accounting Procedure for Materials 1. Purchase of Materials Material xxxx 29 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT xxx Accounts payable x 2. Return of materials to supplier Material xxxx xxx Accounts payable Issuance of x Direct 3. Materials Work in process xxxx xxx Materials Issuance of x Indirect 4. Materials Factory overhead control xxxx 30 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Materials xxxx Accounting Procedure for Labor 1. Recording of payroll Payroll xxxx xxx Withholding tax payable x xxx SSS Premium payable x xxx Philhealth contribution payable x xxx Accrued Payroll 2. x Distribution of payroll Work in process xxxx Factory overhead control xxxx xxx Payroll 3. x Payment of payroll Accrued payroll xxxx xxx Cash Accounting Procedure x for Factory Overhead 1. Recording of factory overhead applied Work in process xxxx xxx Applied factory overhead 2. x Month end closing entry Factory overhead applied xxxx 31 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Under/over-applied overhead xxxx xxx Factory overhead control 3. x Year-end closing entry Cost of Goods Sold xxxx xxx Under/over – applied overhead x There are two accounts used – factory overhead control and factory overhead applied. Factory overhead control is used to accumulate actual overhead incurred, while factory overhead applied is used to accumulate estimated factory overhead applied to production. For factory overhead applied to production, a predetermined rate is used and this is computed using any of the following as base: 1. Units of Production 2. Direct Material Cost 3. Direct Labor Hours 4. Direct Labor Cost 5. Machine Hours If actual is bigger than applied, the variance is called under-applied factory overhead (unfavorable) and this is taken as an addition to the Cost of Goods Sold in the statement. If applied is bigger than actual, the variance is called over-applied factory overhead (favorable) and this is taken as deduction from the Cost of Goods Sold in the statement. 32 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT The journal entry to record the cost of the jobs completed is: Finished goods xxxx Work in process xxxx When the finished goods are delivered to customers, the sales and the cost of goods sold are recorded as follows: Accounts receivable xxxx Sales Cost of goods sold Finished goods xxxx xxxx xxxx 33 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Illustrative Problem Allenton Company is a manufacturing firm that uses job-order costing. At the beginning of the year, the company's inventory balances were as follows: Raw materials P ........ Work in 26,000 process ...... Finished 47,000 goods ....... 133,000 The company applies overhead to jobs using a predetermined overhead rate based on machine-hours. At the beginning of the year, the company estimated that it would work 31,000 machine-hours and incur P248,000 in manufacturing overhead cost. The following transactions were recorded for the year: a. Raw materials were purchased, P411,000. b. Raw materials were requisitioned for used in production, P409,000 (P388,000 direct and P21,000 indirect). c. The following employee costs were incurred: direct labor, P145,000; indirect labor, P61,000; and administrative salaries, P190,000. d. Selling costs, P148,000. e. Factory utility costs, P12,000. 34 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT f. Depreciation for the year was P121,000 of which P114,000 is and P7,000 is related to selling and administrative activities. related to factory operations g. Manufacturing overhead was applied to jobs. The actual level 29,000 machine-hours. of activity for the year was h. The cost of goods manufactured for the year was P783,000. i. Sales for the year totaled P1,107,000 and the costs on the that were sold totaled P768,000 job cost sheets of the goods j. The balance in the Manufacturing Overhead account was closed out to Cost of Goods Sold. Required: Prepare the appropriate journal entry for each of the items above (a. through j.). You can assume that all transactions with employees, customers, and suppliers were conducted in cash. Answer: a. Raw Materials Inventory ........ 411,000 Cash ...................... 411,000 b. Work in Process Inventory ...... 388,000 Manufacturing Overhead ......... 21,000 Raw Materials Inventory ... 409,000 c. Work in Process Inventory ...... 145,000 Manufacturing Overhead ......... 61,000 Administrative Salary Expense .. 190,000 Cash ...................... 396,000 35 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT d. Selling Expenses ............... 148,000 Cash ...................... 148,000 e. Manufacturing Overhead ......... 12,000 Cash ...................... 12,000 f. Manufacturing Overhead ......... 114,000 Depreciation Expense ........... 7,000 Accumulated Depreciation .. 121,000 g. Work in Process ................ 232,000 Manufacturing Overhead .... 232,000 h. Finished Goods ................. 783,000 Work in Process ........... 783,000 i. Cash ........................... 1,107,000 Sales ..................... 1,107,000 Cost of Goods Sold ............. 768,000 Finished Goods ............ 768,000 j. Manufacturing Overhead ......... 24,000 ....... Cost of Goods Sold . 24,000 36 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 4-Job Order Cost Accounting- https://www.youtube.com/watch?v=o6lQLjtqKkM CHAPTER 4-Job Order Costing Part 2- https://www.youtube.com/watch?v=_4Asy-G3RZ8 CHAPTER 4-Job Costing Flow of Costs- https://www.youtube.com/watch?v=OdUlcAwczRc 37 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 5 JUST IN TIME AND BACKFLUSH ACCOUNTING What I Need to Know? 1. Understand the JIT philosophy 2. Differentiate the JIT system from the traditional costing system Just-in-time means that raw materials are received just in time to go into production, manufactured parts are completed just in time to be assembled into products, and products are completed just in time to be shipped to customers. The JIT requires raw materials to be delivered at exactly the points they are needed, and just when they are needed to initiate production, thus eliminating the need for the warehouse space that has been considered an expensive part of any manufacturing operation. It also reduces the cost of handling, from the point of delivery of raw materials to the point where the finished product is shipped to the customer. The distinguishing characteristic of JIT costing is that production costs are accumulated with inventory at later stages of the production process. The rationale for this difference is that JIT assumes that small quantities of direct materials, work-in-process, and finished goods inventories will be maintained. JIT costing differs from traditional costing with regards to the accounts used and the timing of cost recording. There are basically three major differences: 1. Instead of using separate accounts for Material and Work In Process as in traditional costing JIT costing combines these into a Raw and in Process account. 38 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 2. Direct labor is usually considered a minor cost time in a JIT setting so no separate account for direct labor is created. Direct labor and factory overhead are usually charged to a Conversion Cost account or sometimes direct to COGS account. 3. In traditional costing overhead is applied to products as they are being produced and is recorded into WIP account. In JIT costing, overhead is not applied to production until they are completed. When products are completed under JIT costing, labor and overhead is added to COGS, since the goods are sold soon after production is completed. KEY TAKEAWAYS The just-in-time (JIT) inventory system is a management strategy that minimizes inventory and increases efficiency. Just-in-time (JIT) manufacturing is also known as the Toyota Production System (TPS) because the car manufacturer Toyota adopted the system in the 1970s. Kanban is a scheduling system often used in conjunction with JIT to avoid overcapacity of work in process. The success of the JIT production process relies on steady production, high-quality workmanship, no machine breakdowns, and reliable suppliers. 39 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Backflushing Backflushing is also known as backflush costing/accounting. It is shortened version of the traditional method o accounting for cost. Under job order costing and process costing numerous subsidiary records of the cost of the work in process are maintained and these records are updated by many accounting entries. Under JIT system, where the time from the receipt of the materials to the completion of the product is reduced to a few hours, the usefulness of tracking the cost of the WIP becomes impractical. 40 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Sample problem: 1. Cost Savings From Smaller Inventory. Automated Assembly Company maintains a WIP inventory at each of 15 work stations, and the average size of the inventory is 200 units per station. The physical flow of units into and out of each WIP location is first-in, first-out. The total number of instances in which some work station goes out of its control limits is expected to be 100 during the coming year. In 80% of these instances, the out-of-control condition is expected to be discovered immediately by the operator at that station; in the other 20% of these instances, a defect will enter 10% of the units produced. These defective units enter WIP between stations, where they will be discovered by the next station's operator. Every out-of-control condition is corrected as soon as it is discovered. The average cost of a unit in WIP is $40, and the average loss from an out-of-control condition is $20 per defective unit produced. The annual cost of carrying WIP is 33% of the cost of the inventory. Management plans to reduce the number of units held at every work station by 50%. The rate of final output will be unchanged, and no other changes will be made in the system. 41 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Required: (1) Calculate the expected carrying cost savings from the change planned by the management. (2) Calculate the expected savings in cost of defects if the changes are implemented. SOLUTION (1) Carrying cost savings = 33% x reduction in average cost of WIP = 33% x 50% x past average cost of WIP = .33 x .5 x (15 x 200 x $40) = $19,800 (2) Savings in cost of defects = $20 x reduction in the number of defective units = $20 x (50% x 200 x 10%) x (.20 x 100) = $20 x 10 x 20 = $4,000 2. Inventory Size, Velocity, and Lead Time. Probtype Incorporated requires an average lead time of 45 days on customer orders that require parts not kept in stock. When such a customer order is received, the parts order is placed with a vendor immediately by telephone, and the parts are received in an average of 21 days. The parts are inspected and put into production an average of three days after receipt. The average time spent in production is 16 days. After production is completed, the order goes through final inspection in two days and arrives at the customer's site after an additional three days, on average. Management plans to leave the rate of final output unchanged, induce vendors to reduce their total lead time by one-third, and reduce the average size of WIP to onefourth of its present level. Required: Assuming management's plans are implemented successfully, calculate the average lead time on customer orders that require parts not kept in stock. 42 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT SOLUTION The average lead time will be 26 days, calculated as follows: Reduction of vendor lead time = 1/3 x 21 days = 7 days Reduction of time in WIP = 3/4 of present time in WIP = 3/4 x 16 days = 12 days New lead time = present lead time - reductions = 45 days - (7 days + 12 days) = 26 days 3. Comparison of Process Costing and Backflushing; Unit Cost Calculations. BF Company had 35 units in process, 50% converted, at the beginning of a recent, typical month; the conversion cost component of this beginning inventory was $525. There were 40 units in process, 50% converted, at the end of the month. During the month, 5,000 units were completed and transferred to finished goods, and conversion costs of $250,000 were incurred. Required: (1) Carrying calculations to three decimal places, find the conversion cost per unit for the month: (a) by the average cost method as used in process costing. 43 MODULE (b) CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT by dividing the total conversion cost incurred during the month by the number of units completed during the month (do not calculate equivalent units). (c) by dividing the total conversion cost incurred during the month by the number of units started during the month. (2) Using the three unit costs from Requirement (1), calculate three amounts for the total conversion cost of the ending inventory of work in process to the nearest dollar. (3) In light of the results of Requirement (2), which of the three methods of calculating unit conversion cost would you recommend for the purpose of inventory costing, 1(a), 1(b), or 1(c)? Why? SOLUTION (1) (a) Equivalent production = 5,000 + (.50 x 40) = 5,020 units $250,525 = $49.905 per unit 5,020 (b) (c) $250,000 = $50 per unit 5,000 Units started = 5,000 + 40 - 35 = 5,005 $250,000 = $49.950 per unit 5,005 (2) 40 x .50 x 49.905 = 998 40 x .50 x 50.000 = 1,000 40 x .50 x 49.950 = 999 44 MODULE (3) CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Considering that the results of Requirement (2) were within two dollars of each other, then method 1(b) would be recommended because of its ease and simplicity. 4. Backflush Costing With a Finished Goods Account. The LanFat Manufacturing Company uses a Raw and In Process (RIP) inventory account and expenses all conversion costs to the cost of goods sold account. At the end of each month, all inventories are counted, their conversion cost components are estimated, and inventory account balances are adjusted accordingly. Raw material cost is backflushed from RIP to Finished Goods. The following information is for the month of August: Beginning balance for RIP account, including $4,800 of conversion cost ...... $ 43,500 Raw materials received on credit ................................................................... 680,000 Ending RIP inventory per physical count, including $5,300 conversion cost estimate ............................................................................................. 47,200 Required: Prepare all journal entries involving the RIP account. SOLUTION Journal entries involving the RIP account are: Raw and In Process ................................................................... 680,000 Accounts Payable ................................................................. 680,000 This is a summary entry for all receipts of raw materials during the period. As direct materials are used, no entry is needed, because they remain a part of RIP. Finished Goods .......................................................................... Raw and In Process .............................................................. 45 676,800 676,800 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT This entry backflushes material cost from RIP to Finished Goods. This is a postdeduction. The calculation is: Material in August 1 RIP balance ............................................... $ 38,700 Material received during August ................................................. 680,000 $718,700 Material in August 31 RIP, per physical count ............................ 41,900 Amount to be backflushed .......................................................... $676,800 Raw and In Process ................................................................... 500 Cost of Goods Sold ............................................................... 500 Conversion cost in RIP is adjusted from the $4,800 of August 1 to the $5,300 estimate at August 31. The offsetting entry is made to Cost of Goods Sold, where all conversion costs were charged during August. 5. Backflush Costing With No Finished Goods Account. The ATM Manufacturing Company produces only for customer order, and most work is shipped within twentyfour hours of the receipt of an order. ATM uses a Raw and In Process (RIP) inventory account and expenses all conversion costs to the cost of goods sold account. At the end of each month, inventory is counted, its conversion cost component is estimated, and the RIP account balance is adjusted accordingly. Raw material cost is backflushed from RIP to Cost of Goods Sold. The following information is for the month of June: Beginning balance of RIP account, including $900 of conversion cost........... Raw materials received on credit ................................................................... $ 8,500 187,000 Ending RIP inventory per physical count, including $1,100 conversion cost estimate ............................................................................................. Required: Prepare all journal entries involving the RIP account. 46 7,900 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT SOLUTION Journal entries involving the RIP account are: Raw and In Process ................................................................... 187,000 Accounts Payable ................................................................. 187,000 This is a summary entry for all receipts of raw materials during the period. As direct materials are used, no entry is needed because they remain a part of RIP. Cost of Goods Sold .................................................................... 187,800 Raw and In Process .............................................................. 187,800 This entry backflushes material cost from RIP to Cost of Goods Sold. This is a postdeduction. The calculation is: Material in June 1 RIP balance .................................................. $ 7,600 Material received during June .................................................... 187,000 $194,600 Material in June 30 RIP, per physical count ............................... 6,800 Amount to be backflushed .......................................................... $187,800 Raw and In Process ................................................................... Cost of Goods Sold ............................................................... 200 200 Conversion cost in RIP is adjusted from the $900 of June 1 to the $1,100 estimate at June 30. The offsetting entry is made to Cost of Goods Sold, where all conversion costs were charged during June. 47 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 5-Just In time and Backflush Accounting- https://www.youtube.com/watch?v=gh2Y3UhSIB4 CHAPTER 5-Just in time Inventory Method- https://www.youtube.com/watch?v=oIGbbtN14qI CHAPTER 5-Traditional Costing System- https://www.youtube.com/watch?v=M-uGibLcQ-g 48 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 6 ACCOUNTING FOR MATERIALS What I Need to Know? 1. Distinguish between and account for direct and indirect materials as they are used in the production process. 2. Distinguish between the periodic and perpetual cost accumulation systems used to account for materials issued to production and for ending materials inventory. 3. Distinguish among the five common control procedures used to assist management in keeping inventory costs to a minimum. Systems of Accounting for Materials 1. Periodic Inventory System Under this system, the purchase of direct and indirect materials is recorded in an account entitled “Purchases”. The cost of materials issued is not directly determined; it is indirectly computed by deducting the remaining inventory on hand from the total available for use. 2. Perpetual Inventory System The purchase of direct and indirect materials is recorded in an account entitled “materials inventory”. Both the cost of materials issued and the ending materials inventory can be directly ascertained after each transaction. 49 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT The Economic Order Quantity The economic order quantity (EOQ) refers to the ideal order quantity a company should purchase in order to minimize its inventory costs, such as holding costs, shortage costs, and order costs. EOQ is necessarily used in inventory management, which is the oversight of the ordering, storing, and use of a company's inventory. Inventory management is tasked with calculating the number of units a company should add to its inventory with each batch order to reduce the total costs of its inventory. The EOQ model seeks to ensure that the right amount of inventory is ordered per batch so a company does not have to make orders too frequently and there is not an excess of inventory sitting on hand. It assumes that there is a trade-off between inventory holding costs and inventory setup costs, and total inventory costs are minimized when both setup costs and holding costs are minimized. Formula: EOQ = √2CN/K Where: EOQ = economic order quantity C = cost of placing an order N = number of units required annually K = carrying cost per unit of inventory Illustrative Problem: 50 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Let’s assume the following: Number of units of materials required annually 10,000 P10.0 Cost of placing an order 0 Annual carrying cost per unit of inventory P0.80 EOQ = √2CN/K = √2 (P10) (10,000) / P0.80 = √2 (P200,000 / P0.80 =√250,000 =500 units Other Formulas: Order size = number of units per order No. of orders – 10,000/ order size Total order cost = No. of orders x P10 per order Average inventory – order size / 2 Total carrying cost = average inventory x P0.80 Total order and carrying cost = total order cost + total carrying cost 51 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Business Papers used to Support Material Transactions 1. Purchase requisition – a written request, usually sent to inform the purchasing department of a need for materials or supplies. 2. Purchase order – a written request to a supplier for specified goods at an agreed upon price. It stipulates terms of delivery and terms of payment. 3. Receiving report – forms which includes the supplier’s name, purchase order number, date delivery was received, quantity received, description of goods, discrepancies from the purchase order. 4. Material requisition slip – a written order to the storekeeper to deliver materials or supplies to the place designated or to issue the materials to the person presenting a property executed requisition. Methods of Costing Materials FIFO Method FIFO stands for “First-In, First-Out”. It is a method used for cost flow assumption purposes in the cost of goods sold calculation. The FIFO method assumes that the oldest products in a company’s inventory have been sold first. The costs paid for those oldest products are the ones used in the calculation. Under the FIFO method, the first items purchased by a business will be considered the first to be sold, regardless of the order in which the items are actually sold. For example, say a business has 150 units of a product in its inventory. Fifty of those 150 units were bought earlier than the rest and cost P1 each. The remaining 100 units were purchased later by the business and cost P2 each. During a particular 52 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT period, the business sold 100 units of the product. How much should you consider to be the cost of sale? Under the FIFO method, the answer is P150, computed as 50 units x P1 (first purchase) and 50 units x P2 (second purchase). The cost of your remaining inventory is then P100 (50 units at P2 each). Average Method A. Weighted average method When using the weighted average method, divide the cost of goods available for sale by the number of units available for sale, which yields the weighted-average cost per unit. In this calculation, the cost of goods available for sale is the sum of beginning inventory and net purchases. You then use this weighted-average figure to assign a cost to both ending inventory and the cost of goods sold. The net result of using weighted average costing is that the recorded amount of inventory on hand represents a value somewhere between the oldest and newest units purchased into stock. Similarly, the cost of goods sold will reflect a cost somewhere between that of the oldest and newest units that were sold during the period. B. Moving average method When a perpetual inventory system is used, a new weighted average unit cost is calculated after each new purchase and this amount is used to cost each subsequent issuance until another purchase is made. Accounting for Freight-In 53 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 1. Direct charging – the freight incurred on the purchase of raw materials is added to the invoice price. 2. Indirect charging – the freight incurred on the purchase of raw materials is charger to factory overhead control account. Spoiled Units, Defective Units, Scrap Material, and Waste Material in a Job Order Cost System 1. Spoiled Units – units that do not meet production standards and are either sold for their savage value or discarded. 2. Defective Units – units that do not meet productions standards and must be processed further in order to be salable as good units or as irregulars. 3. Scrap Material – left over from the production process that cannot be put back into production for the same purpose, but maybe usable for a different purpose or production processor which maybe sold to outsiders for a nominal amount. 4. Waste Material- left over from the production process that has no further use or resale value and may require cost for their disposal. Sample Exercises with Solutions 1. According to the net method, which of the following items should be included in the cost of inventory? Freight-cost Yes Purchase discounts not taken No Explanation : The cost of inventory should include all expenditures (direct and indirect) incurred to 54 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT bring an item to its existing condition and location. Freight charges are thus appropriately included in inventory costs. Under the net purchase method, purchase discounts not taken are recorded in a Purchase Discount Lost Account. When this method is used, purchase discounts lost are considered a financial expense and are thus excluded from the cost of inventory. 2. The weighted average for the year inventory cost flow method is applicable to which of the following inventory system? Periodi Perpetu c al Yes No Explanation: Weighted average for the year inventory cost flow method is applicable only to periodic inventory system because in perpetual inventory system, moving average method is the one being used. 3. During June, Delta Co. experienced scrap, normal spoilage, and abnormal spoilage in its manufacturing process. The cost of units produced includes Scrap and normal spoilage, but not abnormal spoilage Explanation: The cost of units produced includes scrap and normal spoilage but does not include abnormal spoilage. Abnormal spoilage is recognized as a loss when it is discovered, therefore it is not included in the cost of units produced. 55 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 4. Marsh Company had 150 units of product on hand at January 1, costing P21.00 each. Purchases of product A during the month of January were as follows: Unit Unit s Cost January 10 200 22.00 18 250 23.00 28 100 24.00 Physical count on January 31 shows 250 units of product A on hand. The cost of inventory at January 31, under the FIFO method is: P 5, 850 Solution: 150 units x 23 (Unit Cost) = 3,450 100 units x 24 (Unit Cost) = 2,400 250 units 5,850 Explanation: Under the Fifo method, remaining units are those purchased at the later date. Thus the units on hand on January 31 are those remaining from January 18 and 28. 5. Harper Company’s Job 301 for the manufacture of 2,200 coats was completed during August 2009 at the following unit costs: 56 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Direct Materials P 20.00 Direct Labor 18.00 Factory Overhead (includes an allowance of P1.00 spoiled 18.0 work) 0 56.00 Final inspection of Job 301 discloses 200 spoiled costs which were sold to a jobber for P 6000. Assume that spoilage loss is charged to all production during August. What would be the unit cost of the good units produced on Job 301? P 56.00 Explanation: Under the method, loss charged to all production, the unit cost of the completed units remains unchanged. Solution/Entries: Work in Process (56 x 2200) 123,200 Materials 44,000 Payroll 39,600 Factory Overhead 39,600 Spoiled Goods 6,000 Factory Overhead 5,200 Work in Process 11,200 Work in Process, Ending = 123,200-11,200 = 112,000 Unit Cost = 112,000/2,000 = P 56.00 6. Assume instead, that the spoilage loss is attributable to exacting specification of Job 301 and is charged to this specific job. What would be the unit cost of the good coats produced on Job 301? 57 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT P 57.50 Solution/Entries: Work in Process (55 x 2,200) 121,000 44,00 Materials 0 39,60 Payroll 0 37,40 Factory Overhead 0 Spoiled Goods 6,000 Work in Process 6,000 Work in Process= 121,000-6,000= 115,000 Unit Cost = 115,000/2,000 = P 57.50 Palmer Corporation is a manufacturing concern that uses a perpetual inventory system. The following data on the material inventory account is provided for 2009. Material balance P 275,000 Other debits to the materials account during the year 825,000 Increase of ending over beginning inventory 55,000 58 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 7. How much is the cost of materials issued to production? P 770.000 Solution: 275,00 Beginning Inventory P 0 825,00 Add: Purchases 0 1,100,00 Total materials available for production P 0 Less: Ending Inventory 330,000* Cost of Materials issued to production * P 770,000 Ending Inventory Material Balance Add: Increase P 275,000 of ending over beginning inventory 55,000 Ending Inventory P 330,000 Job 75 incurred the following costs for the manufacture of 200 units of motors: Original cost accumulation P Direct materials 13,200 Direct labor 16,000 Factory overhead (150% of direct labor) 24,000 59 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Direct costs of reworked 10 units Direct materials 2,000 Direct labor 3,200 The total rework costs were attributable to exacting specifications of Job 75 and the full rework costs were charged to the specific job. 8. The cost of Job 75 was P 316 Explanation: If the reason for the defect is the job itself, the additional costs incurred of the reworked 10 units will be charged to all units in the job Solution: Work in Process 53,200 13,20 Materials 0 16,00 Payroll 0 24,00 Factory Overhead 0 Work in Process 10,000 Materials 2,000 60 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Payroll 3,200 Factory Overhead 4,800 Finished Goods 63,200 Work in Process 63,200 Unit Cost = 63,200/200 = P 316 The following data on materials purchases and issues during the month of April were reported: 400 units at April 1 Beginning balance P6 100 units at 5 Received P7 100 units at 11 Received P8 13 Issued 400 units 200 units at 15 Received P6 22 Issued 250 units 27 Returned from factory 50 units 300 units at 30 Received P9 9. Assuming that the company used a perpetual inventory system, the total quantity and cost of materials purchased for the month of April should be: 700 units at P 5,400 Solution: No. of unitsCost per unit 61 Total Cost MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 100 April 5 Received units x P7 700 100 11 Received units x 8 800 x 6 1,200 200 15 Received units 300 30 Received Cost of units 2,70 x 9 materials purchases 0 5,40 700 units 0 The Curacha Company uses 20,000 units of Material A in making a finished product. The cost to place one order for Material A is P8.00 and the annual cost to carry one Material A is P2.00 10. The economic order quantity for Material A is 400 units Solution: 2(cost of placing an order)(number of units required EOQ = annually) carrying cost per unit of inventory = 2(8)(20,000)/2 = 160,000 62 MODULE = CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 400 units Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 6-Accounting for Materials 1https://www.youtube.com/watch?v=AysQwiC0aAk&list=RDCMUCENCNqlczDPfs4jJPJczT9A&index=6 CHAPTER 6-Accounting for Materials 2https://www.youtube.com/watch?v=dFRcfZ_F6wA&list=RDCMUCENCNqlczDPfs4jJPJczT9A&start_radio=1&t=15 CHAPTER 6-Economic Order Quantity- https://www.youtube.com/watch?v=OzKBBH9tiBI 63 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 7 ACCOUNTING FOR FACTORY OVERHEAD What I Need to Know? 1. Compute a factory overhead rate using the different bases 2. Apply the concept of ABC 3. Allocation of service department cost to producing department Base to be Used 1. Direct Labor Hours Factory overhead rate = Estimated FOH / Estimated Direct Labor Hours 2. Direct Labor Cost Factory overhead rate = Estimated FOH / Estimated Direct Labor Cost x 100 3. Machine Hours Factory overhead rate = Estimated FOH / Estimated Machine Hours 4. Direct Material Cost Factory overhead rate = Estimated FOH / Estimated Direct Material Cost x 100 5. Unit of Production Factory overhead rate = Estimated FOH / Estimated Unit of Production Illustrative Problem 64 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT The Chubs Company estimates factory overhead at P450,000 for the next fiscal year. It is estimated that 90,000 units will be produced at a material cost of P600,000. Conversion will require an estimated 100,000 direct labor hours at a cost of P3.00 per hour, with 45,000 machine hours. 1. Direct Material Cost Factory overhead rate = Estimated FOH / Estimated Direct Material Cost x 100 450,000/600,000 x 100 75% of direct material cost 2. Unit of Production Factory overhead rate = Estimated FOH / Estimated Unit of Production 450,000 / 90,000 units P5.00 per unit 3. Machine Hours Factory overhead rate = Estimated FOH / Estimated Machine Hours 450,000/45,000 machine hours P10.00/machine hour 4. Direct Labor Cost Factory overhead rate = Estimated FOH / Estimated Direct Labor Cost x 100 450,000/300,000 x 100 65 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 150% of direct labor cost 5. Direct Labor Hours Factory overhead rate = Estimated FOH / Estimated Direct Labor Hours 450,000/100,000 direct labor hours P4.50 / direct labor hour What is the point of ABC ? It can provide an organization with a different way of allocating some or all of its overhead costs (cost pools) across its various product lines or services (cost objectives). Basic Steps 1. Identify the cost driver (what is causing the cost? 2. Calculate the cost per driver (pool the cost and divide by the cost driver) 3. Calculate cost to the cost objective. Allocation of Service Department Cost to Producing Department 66 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 67 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Sample problem: 1. Factory Overhead Application. St. Louis Sounds Inc. manufactures audio equipment. The company estimates the following costs at normal capacity and other items for the coming period: Direct materials .................................................................... $300,000 Direct labor ........................................................................... 520,000 Factory overhead (fixed) ...................................................... 300,000 Factory overhead (variable) ................................................. 240,000 Normal capacity.................................................................... 100,000 direct labor 80,000 direct labor hours Expected production............................................................. hours Required: Compute the overhead application rate for fixed, variable, and total overhead per direct labor hour, using both the normal capacity and the expected actual capacity activity levels. SOLUTION Overhead per Direct Labor Hour At Expected Overhead Actual Capacity At Normal Capacity $300,000 $300,000 Fixed ................................ ----------------- = $3.75 80,000 DLH ------------------ = $3.00 100,000 DLH 68 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT $240,000 $240,000 Variable ............................ ----------------- = 3.00 80,000 DLH Total ................................. ------------------ = 2.40 100,000 DLH $6.75 $5.40 2. Overhead Analysis. Data for the past two years for J&J Corp. are: 19A Units produced ............................................................................ Overhead applied per unit ........................................................... $ 19B 10,000 15 11,000 $ 18 Actual overhead: Fixed....................................................................................... 50,000 55,000 Variable .................................................................................. 95,000 150,000 50,000 56,000 Variable .................................................................................. 130,000 142,000 Estimated overhead: Fixed....................................................................................... The company determines overhead rates based on estimated units to be produced. Required: (1) Determine the estimated units of production used to obtain the overhead allocation rates in 19A and 19B. (2) Determine the over- or underapplied factory overhead for each of the two years. SOLUTION 69 MODULE (1) CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Estimated overhead = Overhead per unit Estimated units of production 19A: $50,000 + $130,000 = $15 x $15 x = $180,000 x = 12,000 Estimated units of production 19 B: $56,000 + $142,000 = $18 x $18 x = $198,000 x = 11,000 Estimated units of production (2) 19A: Applied Factory Overhead (10,000 x $15) ......................................... $150,000 Actual Factory Overhead ................................................................... 145,000 Overapplied Factory Overhead .......................................................... $ 5,000 19B: Actual Factory Overhead ................................................................... $205,000 Applied Factory Overhead (11,000 x $18) ......................................... 198,000 Underapplied Factory Overhead ........................................................ $ 7,000 3. Entries for Factory Overhead. Blend Rite Inc. assembles and sells electric mixers. All parts are purchased and labor is paid on the basis of $22 per mixer assembled. The cost of the parts per mixer totals $20. As the company handles only this one product, 70 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT the unit cost basis for applying factory overhead is used. Estimated factory overhead for the coming period, based on a production of 40,000 mixers, is as follows: Indirect materials .......................................................................................... $ 60,000 Indirect labor ................................................................................................ 180,000 Light and power ............................................................................................ 45,000 Depreciation ................................................................................................. 35,000 Miscellaneous .............................................................................................. 16,000 During the period, 42,000 mixers were assembled and actual factory overhead was $355,000. These units were completed but not yet transferred to the finished goods storeroom. Required: (1) Prepare journal entries to record the above information, including the entry to close the balance in the applied overhead account to the actual overhead account. (2) Determine the amount of over- or underapplied factory overhead. SOLUTION (1) Work in Process ............................................................... 840,000 Materials ..................................................................... Work in Process ............................................................... 840,000 924,000 Payroll ........................................................................ Factory Overhead Control ................................................ Materials, Payroll, Accruals, and Various Credits ....... 71 924,000 355,000 355,000 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Work in Process ............................................................... 352,800 Factory Overhead Applied .......................................... Factory Overhead Applied ............................................... 352,800 352,800 Factory Overhead Control .......................................... Overhead rate : 352,800 Estimated factory overhead $336,000 = = $8.40 factory overhead rate per mixer Estimated production 40,000 (2) Underapplied factory overhead: $355,000 - $352,800 = $2,200 4. Disposition of Over- or Underapplied Overhead. The following information is available concerning the inventory and cost of goods sold accounts of PGA Company at the end of the most recent year: Work in Finished Cost of Goods Process Goods Sold Direct material ................................................... $ 5,000 $ 8,000 $11,000 Direct labor ........................................................ 6,000 15,000 15,000 Applied overhead .............................................. 4,000 12,000 24,000 Year-end balance .............................................. $15,000 $35,000 $50,000 Applied overhead has already been closed to Factory Overhead Control. Required: Give the journal entry required to close Factory Overhead Control, assuming: 72 MODULE (1) CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Overapplied overhead of $10,000 is to be allocated to inventories and Cost of Goods Sold in proportion to the balances in those accounts. (2) Underapplied overhead of $10,000 is to be allocated to inventories and Cost of Goods Sold in proportion to the amounts of applied overhead contained in those accounts. SOLUTION Requirement (1) Requirement (2) Account Percentage of Balance Total Applied Overhead Percentage of Total Work in Process .......................... $ 15,000 15% $ 4,000 10% Finished Goods ........................... 35,000 35% 12,000 30% Cost of Goods Sold ..................... 50,000 50% 24,000 60% Total ....................................... $100,000 100% $ 40,000 100% (1) (2) Factory Overhead Control ................................................. 10,000 Work in Process .......................................................... 1,500 Finished Goods ........................................................... 3,500 Cost of Goods Sold ..................................................... 5,000 Work in Process ................................................................ 1,000 Finished Goods ................................................................. 3,000 Cost of Goods Sold ........................................................... 6,000 Factory Overhead Control ........................................... 73 10,000 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 7-Accounting for Factory Overhead- https://www.youtube.com/watch?v=YhhaU8b4czc CHAPTER 7-Manufacturing Overhead- https://www.youtube.com/watch?v=3kOiTUBs8Mk CHAPTER 7-Activity Based Costing- https://www.youtube.com/watch?v=NXwq2oVOovU 74 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 8 ACCOUNTING FOR LABOR What I Need to Know? 1. Distinguish between and account for direct and indirect labor as they are used in the production process 2. Identify the three activities involved in accounting labor. Labor is the physical or mental effort expended in manufacturing a product. Labor is the cost of the price paid using human resources. The accounting system of a manufacturer must include the following procedures for recording payroll costs. 1. Recording the numbers of hours used in total and by job. 2. Recording the quantity produced by the workers. 3. Analyzing the hours used by employees to determined how time is to be charged. 4. Allocation of payroll costs to jobs and factory overhead accounts. 5. Preparation of the payroll, including computation and recording of the employees gross earnings, deductions, and net earnings To illustrate how a patrol is calculated where premium is a factor, assume an employee regularly earns a P30 per hour for an 8-hour day. If called upon to work more than 8 hours in a working day, the company will have to pay overtime premium for hours worked in excess of 8 hours. Assuming the employee works 12 hours on Monday, is paid 50% overtime premium (time and half) the earnings would be calculated as follows: Direct labor – 8 hours at P30 240 75 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Direct labor – 4 hours at P30 120 Factory overhead (overtime premium – 4x15) 60 Total earnings 180 420 The regular rate (240 +120) will be charged to work in process while the overtime premium (60) will be charged to factory overhead. By charging the overtime premium to the factory overhead account, all jobs worked on during the period share the cost of overtime premiums paid. If the job contract stipulated that tit was a rush contract; it would be appropriate to charge the premium pat to the job (work in process) instead of a factory overhead account. Illustrative Problem The Chubs Company pays employees every two week. Monday, May 1, is the beginning of a new payroll period. The following payroll summary is prepared by the payroll department and forwarded to accounting for recording. Payroll Summary For the period May 1 -14 Sales and Factory Adm. Worker Employee Gross earnings Total 10,000.00 20,000.00 30,000.00 Withholding and deductions Income tax 1,979.25 2,833.33 4,812.58 SSS Premium 33.30 500.00 833.30 76 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Philhealth contributions 125.00 250.00 375.00 Pag-ibig contributions 100.00 100.00 100.00 Total deductions 2,237.55 3,683.33 6,120.88 Net earnings 7,762.45 16,316.67 23,879.12 Journal entries May 14 Payroll 30,000 Withholding tax payable 4,812.58 SSS premium payable 833.30 Philhealth contributions payable 375.00 Pag-ibig funds contribution payable 200.00 23,779.1 Vouchers payable May 14 Vouchers payable 2 23,779.12 77 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Cash 23,779.12 Assuming that the total factory payroll of P10,000- P3,000 is indirect labor. Work in process 7,000 Factory overhead control 3,000 Selling and Adm. Expense control 20,000 Payroll 30,000 Classification for Labor 1. Direct labor – labor identified with particular products which is considered feasible to be measured and charges to specific production order cost sheet. 2. Indirect labor – labor identified with particular products buy which is not considered feasible to measure and charge to a specific production order. Gross Earnings of Employees 1. Wages –gross earnings of an employee who is paid by the hour for only the actual hours worked. 2. Salaries – gross earnings of an employee who is paid a flat amount per week or month regardless of the hours worked in a period. 3. Gross earnings – the compensation of an employee and includes regular pay and overtime premiums Payroll Deductions 1. Employee’s income tax – amount of tax to be withheld each period. 78 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 2. SSS Contribution – levied against both the employer and the employee 3. Philhealth Contribution – levied against both the employer and the employee in equal amounts 4. PAG- IBIG Funds Contribution - levied against both the employer and the employee in equal amounts. Sample problem: 1. Labor Costs Under Straight Piecework Plan. The following labor data for the past week were prepared for B. Masterson, an employee of Boot Hill Corp.: Day Units Produced Hours Worked Monday .................................................................. 110 8 Tuesday ................................................................. 125 8 Wednesday ............................................................ 120 8 Thursday ................................................................ 135 8 Friday ..................................................................... 130 8 Masterson's wage rate is $15 per hour, and the standard production rate is 15 units per hour. Required: Determine the daily wages for Masterson and the labor cost per unit for units produced during each day of the week, assuming that the company is on a straight piecework incentive wage plan and that a worker is guaranteed a wage of $15 per hour. (Round the unit labor cost to two decimal places.) SOLUTION Excess Units Unit Labor 79 MODULE Day CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Produced Bonus Regular Pay Total Pay Cost Monday ................. -- -- $120 $120 $1.09 Tuesday ................ 5 $ 5 120 125 1.00 Wednesday ........... -- -- 120 120 1.00 Thursday ............... 15 15 120 135 1.00 Friday .................... 10 10 120 130 1.00 Base wage rate/standard production rate = $15 per hour/15 units per hour = $1 labor cost per unit for units produced each day 2. Labor Cost Under 100-Percent Bonus Plan. B. Parker, an employee of B. Robber and Company, submitted the following data for work performed last week: Units Produced Day Each Day Monday .......................................................................................... 22 Tuesday ......................................................................................... 24 Wednesday .................................................................................... 30 Thursday ........................................................................................ 21 Friday ............................................................................................. 27 During the week, Parker worked 8 hours each day and was paid a flat hourly wage of $10, plus a bonus based on the 100% bonus plan. Standard production is 3 units per hour. The bonus is computed on a daily basis. Required: Prepare a report for Parker, showing daily earnings, the daily efficiency ratio, and the labor cost per unit produced each day. (Round labor cost per unit to two decimal places.) SOLUTION Daily Daily 80 Labor Cost per Unit MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Day Earnings Efficiency Ratio Monday ......................................... $ 80 Produced Each Day .9167 $3.64 Tuesday ........................................ 80 1.0000 3.33 Wednesday ................................... 100 1.2500 3.33 Thursday ....................................... 80 .8750 3.81 Friday ............................................ 90 1.1250 3.33 3. Effect of Wage Increase on Higher Productivity; Pricing a Unit of Output. Walo Widget Inc. is in the process of completing labor negotiations for the coming year. Part of these negotiations call for an increase in the base wage rate for direct labor from $10 to $12 per hour, with a corresponding increase in fringe benefits. At present, fringe benefits amount to 35% of total wages, and this percentage will remain unchanged with the new contract. The present labor standards call for 8 direct labor hours per unit of output. Other conversion costs amount to $40 per unit, of which 75% is for variable costs. Materials costs amount to $8 per unit. Administrative costs are fixed and amount to $10 per unit at the present production level. Products are sold with a gross margin of 30% on sales. Required: (1) Compute the current selling price of a unit of output. (2) Compute the new selling price to be charged if there is no increase in productivity as a result of the new labor contract. (3) Compute the selling price to be charged if the new labor contract were accompanied by a 20% increase in productivity. (Round all computations to the nearest whole cent.) SOLUTION (1) (2) (3) With Wage With Wage and 20% 81 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Present Increase Productivity Increase Direct labor cost................................... $ 80.001 $ 96.002 $ 80.043 Fringe benefits ..................................... 28.004 33.605 28.016 Variable cost ........................................ 30.007 30.00 30.00 Fixed cost ............................................ 10.008 10.00 8.339 Materials cost ...................................... 8.00 8.00 8.00 Total .................................................... $ 156.00 $ 177.60 $ 154.38 Selling price10 .......................................... $ 222.86 $ 253.71 $ 220.54 Production costs: 1 $10 per hour x 8 hours = $80 per unit 2 $12 per hour x 8 hours = $96 per unit 3 $12 per hour x (8 hours/1.20 units) = $12 per hour x 6.67 hours = $80.04 per unit 4 35% x $80 unit direct labor cost = $28 per unit 5 35% x $96 unit direct labor cost = $33.60 per unit 6 35% x $80.04 unit direct labor cost = $28.01 per unit 7 75% x $40 = $30 per unit 8 25% x $40 = $10 per unit 9 $10/1.20 units = $8.33 per unit 10 Production costs/(1 - .30 gross profit ratio) = Selling price Present: $156/.70 = $222.86 With wage increase: $177.60/.70 = $253.71 With wage and 20% productivity increase: $154.38/.70 = $220.54 4. Learning Curve Effect on Total Cost. Armstrong-Glenn (A-G) Inc. is preparing to bid on the construction of seven additional rocket carrier frames for launching communication satellites. Under a special contract, the company has already built one frame with the following costs: Materials...................................................................................................... 82 $ 800,000 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Labor (60,000 hrs.) ...................................................................................... 750,000 Variable overhead: 50% of direct labor cost .......................................................................... 375,000 On the basis of materials used ............................................................... 150,000 Total ............................................................................................................ $2,075,000 Variable overhead based on materials used represents materials storage cost. For seven frames, this cost would be $1,050,000. The company was informed that the maximum acceptable bid is $2,000,000 per unit. However, A-G will not place a bid unless it can recover its costs plus a $600,000 gross profit per frame. An 80% learning curve is in effect. Required: (1) Determine the total direct labor hours required for all eight frames. (2) Determine the total cost for the seven frames covered by the new bid. (3) Determine the profit (or loss) per unit if a bid of $2,000,000 per frame is offered. (Round all amounts to the nearest whole dollar.) (4) Should A-G accept the contract at a bid price of $2,000,000 per frame? SOLUTION (1) Accumulated Number of Accumulated Average Time Times Task Is Performed per Task Unit (in Hours) 1 60,000 2 48,000 (60,000 x .8) 4 38,400 (48,000 x .8) 8 30,720 (38,400 x .8) 8 units x 30,720 average hours per unit = 245,760 total direct labor hours required 83 MODULE (2) CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Cost for 7 frames covered by bid: Materials (7 units @ $800,000) ..................................................... $ 5,600,000 Labor (245,760 total hours - 60,000 hours for first unit) (3) x (12.50 per hr.) ....................................................................... 2,322,000 Variable overhead: 50% of $2,322,000 ......................................... 1,161,000 Materials storage as given ............................................................ 1,050,000 Total .............................................................................................. $10,133,000 Bid price per unit ........................................................................... $ 2,000,000 Per-unit cost ($10,133,000/7)........................................................ 1,447,571 Gross profit per unit ...................................................................... (4) $ 552,429 No. The profit per unit will be less than the required profit per unit by $47,571 ($552,429 - $600,000 required profit). 5. 100-Percent Group Bonus Plan. The Assembly Department of the Gladdon Company employs 10 workers on an 8-hour shift at $15 per hour. Production for the second week of May shows: Monday, 350 units; Tuesday, 400 units; Wednesday, 425 units; Thursday, 440 units; Friday, 390 units. The company has recently installed a group 100-percent bonus system with standard production for the group of 50 units per hour. The bonus is computed each day. The controller asks that an analysis of the week's production costs be made. Required: Prepare a schedule showing the daily earnings in the department and the unit labor cost. (Round unit costs to three decimal places.) SOLUTION Standard Hours Units Day ........... Produced Produced ........................... 350 70 for Units Hours 80 Regular Actual Bonus (Hrs. ) Wage Saved @ $15) ) Monday $1,200 84 Group ) $ 0 ) MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Tuesday ................... 400 80 80 1,200 0 ) Wednesday .............. 425 85 80 1,200 75 ) Thursday .................. 440 88 80 1,200 120 ) Friday ....................... 390 78 80 1,200 0 ) ( Total Labor ( Group Cost per ( Earnings Unit ( $1,200 $3.429 ( 1,200 3.000 ( 1,275 3.000 ( 1,320 3.000 ( 1,200 3.077 Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 8-Accounting for Labor 1https://www.youtube.com/watch?v=sh1krgnnrDA&list=RDCMUCENCNqlczDPfs4jJPJczT9A&index=8 CHAPTER 8-Accounting for Labor 2- https://www.youtube.com/watch?v=sh1krgnnrDA CHAPTER 8-Accounting for Labor 3- https://www.youtube.com/watch?v=JEnHFHZrZ30 85 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 9 PROCESS COSTING (FIFO AND AVERAGE) What I Need to Know? 1. Define the characteristics of a process cost system 2. Discuss and prepare a cost of production report 3. Differentiate accounting for FIFO and Average Costing Method A process cost system determines how manufacturing costs incurred during each period will be allocated. Process costing methods are used by the following: 1. Industries producing chemicals, petroleum, textiles, steel, rubber, cement, flour, pharmaceuticals, shoes, plastics, sugar and coal. 2. Firms manufacturing items such as rivets, screws, bolts, and small electrical parts 3. Assembly-type industry which manufactures typewriters, automobiles, airplanes, and household electric appliances. 4. Service industries such as gas, water, and heat. Characteristics of a Process Cost System 1. Costs are accumulated by department or cost center 2. Each department has its own general ledger Work In Process Inventory account. This account is debited with the processing costs incurred by the department an credited with the cost of completed units transferred to another department or to finished goods inventory. 86 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 3. Equivalent units are used to restate – work in process inventory to terms of completed units at the end of a period. 4. Completed units and their corresponding cost are transferred to the last department or to finished goods inventory. By the time units leave the last processing department, total cost for the period have been accumulated and can be used to determine the unit cost of each and total finished goods. 5. Total cost and unit costs for each department are periodically calculated and analyzed with the use of department cost of production report. Methods of Costing Under Process Costing 1. FIFO Method – under this method there is an assumed flow of manufacturing operations and as such it is considered that those units which are first placed in process are presumed to be the first ones completed and those that are first completed are the ones transferred out. 2. Weighted Average Method – under this method, there is no assumed flow of manufacturing operations. It involves the merging of the department costs, by elements, of the initial work in process inventory with the costs incurred in the current month and securing a representative average unit costs by dividing the total element of costs by the equivalent production based upon the sum of the units in the initial work in process inventory and the unit placed into production during the period. Differences Between FIFO and Average 1. Computation of equivalent production 87 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT FIFO – work done last month on the units in process, beginning is considered. The work done needed to make to make the work in process 100% is the work done assigned for the current month. (100% - work done last month) AVERAGE – work done last month on the units in process, beginning is ignored and not considered in the computation of the equivalent production. 2. Computation of unit cost FIFO = Current period costs / Equivalent units of current work done AVERAGE = Cost in beginning inventory + Current period cost / Equivalent units in beginning inventory + Equivalent units of current work done 3. Computation of the cost of goods transferred out and the cost of ending inventory Using FIFO, the cost of goods transferred out equals the sum of the following three items: a. The costs already in the beginning inventory at the beginning of the period b. The current period costs to complete beginning inventory, which equals the equivalent units to complete beginning inventory times the current period unit cost computed for FIFO. c. The cost to start and complete units, calculated by multiplying the number times th current unit cost computed. Using FIFO, the cost of goods in the ending inventory equals the equivalent units in ending inventory times the unit current cost. 88 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Using weighted average, the cost of goods transferred out equals the total units transferred out times the weighted average unit cost. Using weighted average, the cost of goods in ending inventory equals the equivalent units in ending inventory times the weighted average unit cost. Illustrative Problem Units in process, beg (40% complete) 5000 Units started 20000 Units completed 18000 Units in process, end (80% complete) 7000 Materials in this department are added 100% at the beginning of the process. a. Average Method Materials Actual Labor and Overhead Work Done EP Work Done EP Units completed 18000 100% 18000 100% 18000 7000 100% 7000 5600 Units in process 25000 80% 25000 23600 Under average method, the work done on the work in process, beginning is not considered in the computation of the equivalent production. b. FIFO Method 89 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Materials Labor and Overhead Actual Work Done EP 5000 - Work Done EP Units completed IP, beg - 60% 3000 Started and completed 13000 100% 13000 100% 13000 Units IP, end 7000 100% 7000 5600 25000 80% 20000 21600 No material was added to the units in process, beginning during the month because as of the end of last month, the units were already 100% complete as to materials. Methods of Application of Elements of Cost to Production 1. Even application – under this method, it is considered that at any stage during the process of production, the introduction of the three elements of cost is equal with one another. Only one computation of equivalent production should be made. 2. Uneven application – under this method, the introduction of the elements of cost to production varies at any stage of the process, hence, there should be as many computations o equivalents as the elements of cost that are unevenly applied. Computation of Equivalent Production 1. Units received department Unit from preceding completed 10,000 units and transferred 8,000 units 90 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Units in process, end (60% completed) 2,000 units Materials are added 100% at the beginning of the process Materials Labor and Overhead Work Actual Done EP Work Done EP Units received 10000 Units completed 8000 100% 8000 100% 8000 2000 100% 2000 60% 1200 Units in process 10000 10000 9200 2. Same data as in No. 1 except this time materials are added 100% at the end of the process in the department. Materials Actual Work Done EP Labor and Overhead Work Done EP Units received 10000 Units completed 8000 100% 2000 - 8000 100% 8000 Units in process 10000 60% 8000 91 1200 9200 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 3. Same as data in No. 1, except this time, materials are added 50% at the beginning of the process and the remaining 50% when the units are 40% completed. Materials Labor and Overhead Work Actual Done EP Work Done EP Units received 10000 Units completed 8000 100% 8000 100% 8000 2000 100% 2000 60% 1200 Units in process 10000 10000 9200 4. Same data as in no. 1, except this time, materials are added as follows: 50% at the beginning of the process, 30% when the units are 20% complete, 20% at the end of the process. Materials Actual Work Done EP Labor and Overhead Work Done EP Units received 10000 Units completed 8000 100% 8000 100% 8000 2000 80% 1600 60% 1200 Units in process 92 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 10000 9600 9200 Illustrative Problem The following data were taken from the books of Chubs Company for the month of June: Dept 1 Dept 2 Units Started 25000 Completed and transferred 20000 18000 In process, end 5000 2000 Stage of completion 40% 50% Costs Materials 100,000.00 54,000.00 Labor 66,000.00 38,000.00 Overhead 44,000.00 19,000.00 In department 1, materials are added at the beginning of the process while in Department 2, materials are added at the end of the process. 93 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHUBS COMPANY COST OF PRODUCTION REPORT For the month of June, 2020 (Department 1) Materials Labor and Overhead Work Work Actual Done EP Done EP Units received 25000 Units completed 20000 100% 20000 100% 20000 5000 100% 5000 2000 Units in process 25000 40% 25000 22000 Cost Charged to the Department Cost added in the department Materials 100,000.00 4.00 Labor 66,000.00 3.00 Overhead 44,000.00 2.00 Total added 210,000.00 9.00 Total cost to be accounted 94 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT for Cost 210,000.00 accounted for 9.00 as follows: Completed and transferred (20,000 x 9) 180,000.00 In process, end Materials (5000x4) 20,000.00 Labor (2000x3) 6,000.00 Overhead (2000x2) 4,000.00 30,000.00 Total costs as accounted for 210,000.00 (Department 2) Labor Materials Work Actual Done and Overhead Work EP Done EP 100% 18000 40% 1000 Units received 20000 Units completed 18000 100% 18000 Units in process 2000 20000 18000 95 19000 MODULE Cost Charged to CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT the Department Cost from preceding department 180,000.00 9.00 Materials 54,000.00 3.00 Labor 38,000.00 2.00 Overhead 19,000.00 1.00 Total added 111,000.00 6.00 291,000.00 15.00 Cost added in the department Total cost to be accounted for Cost accounted for as follows: Completed and transferred (18,000 x 15) 270,000.00 In process, end Cost from preceding (2,000 x 9) Materials 18,000.00 - Labor (1000x2) 2,000.00 Overhead (1000x1) 1,000.00 Total cost as accounted for 21,000.00 291,000.00 96 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHUBS COMPANY COST OF GOODS MANUFACTURED STATEMENT For the month of June, 2020 154,00 Direct materials 0 104,00 Direct labor 0 Factory overhead 63,000 321,00 Total Manufacturing Cost 0 Less: Work in process, June 30 51,000 270,00 0 Cost of goods manufactured Illustrative Problem on Lost Units Woodrose Corporation produces a product in two departments – A and B. Data for the month of August 2020 are given as follows for Department B. Units Received from Department A 50000 Completed and transferred to warehouse In process, completed) 40000 Aug 31 (60% 5000 97 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Lost during the month 5000 Costs From Department A 225,000.00 Added in Department B during the month Materials 135,000.00 Labor 103,200.00 Overhead 103,200.00 In this department, materials are added 100% at the beginning of the process. Loss units are classified as normal, discovered at the beginning of the process. WOODROSE CORPORATION COST OF PRODUCTION REPORT For the Month Ended August 31, 2020 Materials Work Actual Labor and Overhead Work Done EP Done EP Units received 50000 Units completed 40000 100% 40000 100% Units in 98 40000 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT process 5000 100% Units lost 5000 - 50000 5000 60% - 45000 43000 Cost Charged to the Department Cost from preceding department 3000 225,000.00 4.50 Materials 135,000.00 3.00 Labor 103,200.00 2.40 Overhead 103,200.00 2.40 Total added 341,400.00 7.80 Cost added in the department Adjustment for lost units 0.50 Total cost to be accounted for 566,400.00 12.80 99 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Cost accounted for as follows: 512,000.00 Completed and transferred (20,000 x 9) In process, end Cost from preceding department 25,000.00 Materials 15,000.00 Labor 7,200.00 Overhead 7,200.00 Total costs as accounted for 54,400.00 566,400.00 Illustrative Problem on Increase in Units Seashore Company produces a product which requires processing in the departments. In the second department, materials are added at the beginning, increasing the units received by 20%. The following data pertain to the operations of Dept 2 for June. Units received from Dept 1 50000 Units completed & transferred to Dept 3 45000 Units in process, end 15000 Stage of completion 80% Cost from Department 1 600,000.00 Cost added in the Department Materials 240,000.00 Labor 171,000.00 100 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Overhead 114,000.00 SEASHORE COMPANY COST OF PRODUCTION REPORT For the Month Ended June 30, 2016 Materials Labor and Overhead Work Actual Work Done EP Done EP Units received 50000 Increase in units 10000 60000 Units completed 45000 100% 45000 100% 45000 Units lost 15000 100% 15000 80% 12000 60000 57000 60000 Cost Charged to the Department Cost from preceding 600,000.00 101 12.00 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT department Cost added in the department Materials 240,000.00 4.00 Labor 171,000.00 3.00 Overhead 114,000.00 2.00 Total added 525,000.00 9.00 Adjustment for lost units Total cost to be accounted for 10.00 1,125,000.00 Cost accounted for as follows: 19.00 855,000.00 Completed and transferred In process, end Cost from preceding department 150,000.00 Materials 60,000.00 102 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Labor 36,000.00 Overhead 24,000.00 Total costs as accounted for 270,000.00 1,125,000.00 Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 9-Process Costing (FIFO and Average) 1https://www.youtube.com/watch?v=iY962ymhV-8 CHAPTER 9-Process Costing (FIFO and Average) 2https://www.youtube.com/watch?v=sUs7OEkB_Fc CHAPTER 9-Weighted Average Method- https://www.youtube.com/watch?v=zFytbCm_NIQ 103 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT CHAPTER 10 JOINT PRODUCTS AND BY-PRODUCTS What I Need to Know? 1. Define joint costs and distinguish them from common costs. 2. Discuss the appropriate methods for the allocation of joint costs to joint products Joint products are individual products each with significant sales values, which are produced simultaneously from the same raw materials and same manufacturing process. These are the primary outputs of a joint process and are also called main products. By product or scrap are those that come out incidental to the joint process. Accounting Methods for Main Products 1. Physical output / Average unit cost method 2. Market value at split-off method 3. Net realizable method Illustrative Problem The following information is available for the Guiller Company. Joint costs amounted to P164,000.00 Fina Units Disposal MV at Split - Additional l Processing Products Produced Costs off Costs MV 11.5 A 28,000 4,000.00 8.00 50,000.00 0 B 34,000 1,000.00 7.00 30,000.00 10.0 104 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT 0 14.0 C 20,000 5,000.00 9.50 35,000.00 0 1. Physical Output Share Units Cost per Products Produced Unit A 28,000 2 B C Joint Cost Additional Total Processing Production Costs Costs in 56,000.00 50,000.00 106,000.00 34,000 68,000.00 30,000.00 98,000.00 20,000 40,000.00 35,000.00 75,000.00 82,000 164,000.00 115,000.00 279,000.00 105 MODULE 2. CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Market Value at split-off Method Additional Total Total MV Productio Units MV at Split at Share in Processing Produced -off Joint Cost Costs n Product s SO Costs 106,344.0 A 28,000 8.00 224,000.00 56,344.00 50,000.00 0 B 34,000 7.00 238,000.00 59,865.00 30,000.00 89,865.00 C 20,000 9.50 190,000.00 47,791.00 35,000.00 82,791.00 279,000.0 82,000 652,000.00 164,000.00 115,000.00 0 3. Net realizable value Method Additio nal Units Fin Processi Dispos al ng al Product Produc s A B C ed Total Share in Production Total MV MV 28,00 11.5 322,000. 0 00 0 34,00 10.0 340,000. 0 00 0 20,00 14.0 280,000. 0 00 0 Joint Costs Cost NRV Cost 4,000.0 268,000. 50,000.00 0 00 103,797. 53,797.00 00 1,000.0 309,000. 30,000.00 0 00 92,027.0 62,027.00 0 5,000.0 240,000. 35,000.00 0 00 Costs 83,176.0 48,176.00 0 82,00 942,000. 115,000.0 10,000. 817,000. 164,000.0 279,000. 0 00 0 0 00 106 00 00 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Sample problem: Ratcliff Company 1. Ratcliff Company produces two products from a joint process: X and Z. Joint processing costs for this production cycle are $8,000. Disposal Sales price cost per Further Final sale per yard at yard at processing price per Yards split-off split-off per yard yard X 1,500 $6.00 $3.50 $1.00 $ 7.50 Z 2,200 9.00 5.00 3.00 11.25 If X and Z are processed further, no disposal costs will be incurred or such costs will be borne by the buyer. 2. Refer to Ratcliff Company. Using a physical measure, what amount of joint processing cost is allocated to X (round to the nearest dollar)? a. $4,000 b. $4,757 c. $5,500 d. $3,243 ANS: D 1,500/3,700 * $8,000 = $3,243 3. Refer to Ratcliff Company. Using a physical measure, what amount of joint processing cost is allocated to Z (round to the nearest dollar)? a. $4,000 b. $3,243 c. $5,500 d. $4,757 107 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT ANS: D 2,200/3,700 * $8,000 = $4,757 4.Refer to Ratcliff Company. Using sales value at split-off, what amount of joint processing cost is allocated to X (round to the nearest dollar)? a. $5,500 b. $2,500 c. $4,000 d. $3,243 ANS: B Sales Yards price Total at Splitoff X 1,500 $6.00 $ 9,000 Y 2,200 $9.00 $19,800 $28,800 $(9,000/28,800) * $8,000 = $2,500 5. Refer to Ratcliff Company. Using sales value at split-off, what amount of joint processing cost is allocated to Z (round to the nearest dollar)? a. $5,500 b. $4,000 c. $2,500 d. $4,757 ANS: A Sales Yards price Total 108 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT at Splitoff X 1,500 $6.00 $ 9,000 Y 2,200 $9.00 $19,800 $28,800 $(19,800/28,800) * $8,000 = $5,500 DIF: Moderate OBJ: 11-4 6. Refer to Ratcliff Company. Using net realizable value at split-off, what amount of joint processing cost is allocated to X (round to the nearest dollar)? a. $4,000 b. $5,610 c. $2,390 d. $5,500 ANS: C Yards Sales Disposal NRV/ price Cost/Yar Splitoff Total NRV at Split- d off X 1,500 $6.00 $3.50 $2.50 $ 3,750 Y 2,200 $9.00 $5.00 $4.00 $ 8,800 $12,550 $(3,750/12,550) * $8,000 = $2,390 109 MODULE CAE08: COST ACCOUNTING AND CONTROL WITH STRATEGIC COST MANAGEMENT Reference: Compilation of Lecture Notes of Guia Mae B. Abaja, CPA, Part-time Professor For further discussion please refer to the link provided: CHAPTER 10-Joint Products and By-Products- https://www.youtube.com/watch?v=cv-FrDUNmD0 CHAPTER 10-Joint Costing- https://www.youtube.com/watch?v=yQoO4y1vLdU CHAPTER 10-Accounting Methods- https://www.youtube.com/watch?v=Auh1omWFP6A 110