User Manual SZGH-Servo Driver V1.1 Shenzhen Guanhong Automation CO.,LTD Website: www.szghauto.com Add:Room 503 Anxin Building, No 536 Shenhui Road, Liuyue community, Henggang Street ,Longgang District, Shenzhen City,Guangdong Province, ChinaProvince, China Post code: 518115 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- -CatalogChapter 1 Technical Specifications...................................................................... 1 Chapter 2 Checking & Installation..................................................................... 2 2.1 Checking Products.......................................................................................2 2.2 Conditions for Installation...........................................................................2 2.3 Direction & Distance...................................................................................3 2.4 Conditions for Installation of Servo Motors................................................4 2.4.1 Environmental Conditions................................................................. 4 2.4.2 Method of Installation........................................................................4 2.4.3 Notice for Install Motor..................................................................... 5 Chapter 3 Wiring................................................................................................... 6 3.1 Basic Wiring for Servo Driver.................................................................... 6 3.2 Wiring for Servo Drives.............................................................................. 7 3.3 Specificatons of Wiring..............................................................................8 3.4 Motor Terminal Layout............................................................................... 9 3.5 TB Terminal.............................................................................................. 11 3.6 Wiring for Mechanical Brake....................................................................11 Chapter 4 Connection.......................................................................................... 12 4.1 Connection of Position Control.............................................................. 12 4.2 Output Signals from Servo........................................................................ 13 4.2.1 Diagram of CN3 Terminal (DB25)..................................................13 4.2.2 Encoder Connector of CN1 Terminal Layout..................................14 4.2.3 RS485 Modbus Connector of CN2 Terminal Layout...................... 14 4.3 Principle of I/O Interface.........................................................................15 4.3.1 Input signal interface (EN, CW, CCW, INTH, MODE).................15 4.3.2 Output signal interface (ALM, SRDY, BRAKE, COIN, OZ)........16 4.3.3 Pulse Input Signal Interface............................................................16 Chapter 5 Parameter........................................................................................... 20 5.1 Parameter table.......................................................................................... 20 Chapter 6 Panel Operator/Digital Operator..................................................... 26 6.1 Panel Operator........................................................................................... 26 6.2 Display of Servo........................................................................................ 27 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 6.3 Set parameter........................................................................................... 28 6.3.1 Input and Alter the password........................................................... 29 6.3.2 Write-in parameter.........................................................................29 6.3.3 Initialize parameter......................................................................... 30 Chapter 7 Debugging........................................................................................... 31 7.1 Working sequence..................................................................................... 31 7.1.1 Typical Wiring for Motor and Main Circuit....................................31 7.1.2 Sequence of Power ON....................................................................32 7.1.3 Sequence of Power off..................................................................... 33 7.2 Usage of Mechanical Brake “ BRAKER”................................................33 7.3 Debugging................................................................................................ 34 7.3.1 Inspect before degugging.................................................................34 7.3.2 JOG Control Mode.........................................................................35 7.3.3 Position Control Mode....................................................................35 7.3.4 Speed Control Mode....................................................................... 35 7.3.5 Torque Control Mode..................................................................... 36 7.3.6 4 Stage Inner Pulse Control Mode..................................................37 7.3.7 Return Zero & 4 Stage Inner Position Control Mode...................... 37 7.3.8 4 Stage Inner Speed Control Mode..................................................38 7.3.9 Inner Speed Control Mode..............................................................38 7.3.10 Stop when Inner Speed Control Torque is reached.......................38 7.3.11 Left/Right Limitation of Inner Speed............................................39 7.3.12 JOG Control with External Signal................................................ 39 7.4 Debugging................................................................................................ 39 7.4.1 Debugging of Zero Position of Encoder.......................................... 40 7.4.2 Debugging of Parameter of Zero position....................................... 40 7.4.3 Adjustment of gain and rigidity...................................................... 40 7.4.4 Basic Parameters Adjustment Diagrams.........................................42 7.4.5 Position Resolution & Setting of Electrical Gear............................ 43 7.4.6 Debugging of Start-Stop Feature..................................................... 44 Chapter 8 Maintenance & Repair...................................................................... 46 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Warning and Alert Warning Do not proceed to the assembly of the line while electrifying. Circuit & change components between entering shutting down the power supply and stopping showing LED light of the Servo Driver. The output of servo drive[U,V,W]must NOT touch the AC power Alert Install the fan if the temperature around is too high while the Servo Driver is installed in the Control Board Do not proceed to the Anti-Pressure-Test to the Servo Driver. Confirm the quick stop function is available before operate Servo Driver. Matching up machine to change the user parameter setting before machine performs.If there is no according correct setting number,it could lead to out of control or breakdown. Safety Proceeding: Check the covering letter detailes before installing,running,maintaining and examining. Furthmore, only the profession-qualified people can proceed to the line-assembly. Safety proceeding in the covering letter discriminate between “Warning” & “Alert”. Warning : Indicating the possibility dangerous situation. It could cause the death or serious damage if being ignored. Alert : Indicating the possibility dangerous situation. It could cause smaller or lighter human injured and damage of equipment. Please read the user manual detail before using Servo Driver. Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- First of all,thank you for using SZGH Servo Driver and Servo Motors. SZGH Servo Driver can be controlled by CNC Controller or motion control card, and provide excellent performance for a wide range of applications and different requirement from customers. Read this user manual before using SZGH Servo Driver.Contents of the manual comprises: Servo System checking,installing and procedure of assembly line. Controller procedure for digital board,Status displaying,unusual alarm and strategy explanation. Servo System control function,running testing and procedures adjusted. Explanation for all parameter of Servo Driver. In order to daily examine,maintain and understand the reason of unusual situation and handle strategy,please put this user manual in safe place to read it anytime. P.S: The end user should own this user manual,in order to make the Servo Driver bring the best performance. Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 1 Technical Specifications Input Power AC220V -15% ~ +10% Model SZGH-201(H) SZGH-301(H) SZGH-501(H) SZGH-751(H) Drive Current 20A 30A 50A 75A Match Motor ≤ 0.75kW ≤2.3kW ≤3.7kW ≤5.5kW Input Power AC380V -15% ~ +10% Model SZGH-503(H) SZGH-753(H) Drive Current 50A 75A Match Motor ≤5.5kW ≤11kW The operating of Termperature: Working: 45℃ Storing: -40℃ ~ 55℃ Evironment Conditions Humidity: 40% ~ 80% (No Dewing) Atmospheric 86 - 106 kpa Control Mode ①Position ②JOG ③Speed ④Torque ⑤Position+Speed ⑥Inner Pusle ⑦Position+Torque Pulse Command ①Pulse+Direction ②CW+CCW Pulse ③Two Phase AB Pulse Controlling Accuracy 0.01% Response Frequency ≤ 200Hz Pulse Frequency ≥ 500Hz Ratio 1:5000 Capacity of Overload ≥ 300% Type of Feedback Incremental: 2500PPR; Encoder Absolute: 17bit(single)/ 33bit(multi) Displaying Function Speed,Current,Torque,Position,Shift Error,Pulse,Frequency, Linear Speed , I/O Diagnosis Proection Function Over-Speed , Over-Current , Over-Voltage, Undervoltage, Over-load, Overproof, Encoder Error, Over-Temperture 1 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 2 Checking & Installation 2.1 Checking Products Our Servo Pack have already completely been functionally examined before leaving the factory. In order to protect the products from the damage during transportation, please check the items below before sealing off the pack: Check if the models of servo driver and motor are the same with the models of ordering. Check if there are damage or scrape out side of the servo driver and motor. (If there is any damage during transportation, do not power ON) Check if there are any bad assembly or slipped component in the Servo Drive and Motor Check if the Motor’s rotor and shaft can be rotated smoothly by hand (The Servo Motor with Mechanical-Brake can not be rotated directly) If there is any bug or irregular under the situation above, please contact SZGH’s Local sales representative or distributor instantly. 2.2 Conditions for Installation The product should be kept in the shipping carton before installation. In order to retain the warranty coverage, the AC drive should be stored properly when it is not to be used for an extended period of time. Some storage suggestions are: Ambient Temperature: 0 ~ + 55 ℃; Ambient Humidity: Under 85% RH (Under the condition of no frost). Stored Temperature: - 20 ~ + 85 ℃; Stored Humidity: Under85%RH (Under the condition of no frost). Vibrating: Under 0.5 G (4.9m/S2). Do not mount the servo drive or motor in a location where temperatures and humidity will exceed specification. To avoid the insolation. 2 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- To avoid the erosion of grease and salt. To avoid the corrosive gases and liquids. To avoid the invading of airborne dust or metallic particles. When over 1 Drives are installed in control panel, enough space have to be kept to get enough air to prevent the heat; the fan also must be installed, to keep the ambient temperature under 55 ℃. Please Install the drive in a vertical position, face to the front, in order to prevent the heat. To avoid the metal parts or other unnecessary things falling into the drive when installing. The drive must be stable by M5 screws. When there were the vibrating items nearby, please using vibration-absorber or installing anti-vibrationrubber, if the vibration can not be avoided. When there is any big-size magnetic switch, welding machines or other source of interference. Please install the filter. When the filter is installed, we must install the insulation transformer. 2.3 Direction & Distance 3 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 2.4 Conditions for Installation of Servo Motors 2.4.1 Environmental Conditions 1. Ambient Temperature: 0 ~ + 40 ℃; Ambient humidity: Under 90% RH (No Frost). 2. Storage Temperature: - 20 ~ + 60 ℃; Storage temperature: Under 90%RH (No Frost). 3. Vibration: Under 2.5 G. 4. In a well-ventilated and low humidity and dust location. 5. Do not store in a place subjected to corrosive gases, liquids, or airborne dust or metallic particles. 6. Do not mount the servo motor in a location where temperatures and humidity will exceed specification. 7. Do not mount the motor in a location where it will be subjected to high levels of electromagnetic radiation. 2.4.2 Method of Installation 1. Horizontal Install: Please let the cable-cavity downside to prevent the water or oil or other liquid flow into the servo motor. 2. Vertical Install: If the motor shaft is side-up installed and mounted to a gear box, please pay attention to and avoid the oil leakage from the gear box. 4 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 2.4.3 Notice for Install Motor 1. Please using oil-seal-motor to avoid the oil from reduction gear flowing into the motor through the motor shaft. 2. The cable need to be kept dry. 3. Please fixing the wiring cable certainly, to avoid the cable ablating or breaking. 4. The extending length of the shaft shall be enough, otherwise there will be the vibration from motor operating. 5. Please do not beat the motor when installing or taking it apart. Otherwise the shaft and the encoder of backside will be damaged. 5 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 3 Wiring 3.1 Basic Wiring for Servo Driver 6 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 3.2 Wiring for Servo Drives 1.The wire material must go by “Wiring Specifications.” 2.Wiring Length: Command Input Wire: Less than 3m. Encoder Input Wire: Less than 20m. The Wiring goes by the shortest length. 3.Please wire according to the standard wiring schema. Don’t connect if no using. 4.Please use the NFB to meet IEC (or UL Certification) between power supplier and servo drive. 5.In the addition of supplying max, voltage, the capability of short circuit current must below 5000Arms, If there is possibility. 6.Drive output terminals (U,V,W) must be connected to motor correctly. Otherwise the servo motor will abnormally function. 7.Shielded cable must be connected to FG terminal. 8.Don’t install the capacitor or Noise Filter at the output terminal of servo drive. 9.At the control-output-signal relay, the direction of surge absorb diode must be correctly connected, otherwise it can not output signal, and cause the protect loop of emergency-stop abnormal. 10.Please do these below to avoid the wrong operation from noise: Please install devices such as the insulated transformer and noise filter at the input power. Keep more than 30 cm between Power wire (power cable or motor cable…etc.) and signal cable, do not install them in the same conduit. 11.Please set “emergency-stop switch” to prevent abnormal operation. 12.After wiring, check the connection-situation of each joint (ex: loose soldering, soldering point short, 13.terminal order incorrect…etc.). Tighten the joints to confirm if surly connected to the servo drive, if the screw is tight. There can not be the situations such as cable break, cable pulled and dragged, or be heavily pressed. * Especially pay attention to the polarity between servo motor wiring and encoder. 7 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 3.3 Specificatons of Wiring Connection Terminal Terminal Mark (Sign) R,S,T Name of Termnial 10 U,V,W Main Power Terminal Motor Terminal 1.25 (16) 1.25 (6.0) PE Ground Connection Terminal Terminal Servo Drivers and Wire Specifications mm2(AWG) PIN no. 9 8 Name of Terminal Speed/Torque Command Input Analog Input 6,7,18,1 Position command 9 Input(Pulse , Sign) CN3 2, 9Digital Input(DI) Joint 11,23 Control 1,12,20, Dighital Ouput(DO) Signal 25 3-5, Encoder signal ouput 15-17 (OA+/-,OB+/-,OZ+/-) 13 Digital input common(DICOM) CN2 3,4 Data transfer & Commun receive ication 1,2 Communication grounding wire 2,3 Output 5V & CN1 0V(Incremental) Joint of 4-15 Encoder signal input motor (Incremental) encoder 1 Sheild 5,7 4,6 Output 5V&0V(absolutely) Encoder input 15 20 30 50 2.0 (14) 2.0 (14) 2.0 (14) 3.5 (12) 3.5 (12) Servo Drivers and Wire Specifications 10 15 20 30 50 75 0.2mm ² or 0.3mm ²-> Twisted-paircable connecting to the I/O Grounding wire (including shield cable) 0.2mm ² or 0.3mm ²-> Twisted-paircable connecting to the I/O Grounding wire (including shield cable) 0.2mm ² or 0.3mm ²-> Twisted-paircable connecting to the I/O Grounding wire (including shield cable) P.S.:1. Please pay attention to the NFB and the capacity of noise filter when using multi-drives. 2. CN3 ->25 Pins (D-SUB) 3. CN2 -> 4 Pins (USB) 4. CN1> 15 Pins(D-SUB)/7Pin(D-SUB) 8 75 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 3.4 Motor Terminal Layout Table of Motor-Terminal Wiring (1) General Joint Terminal Symbol Color Signal 1 BLACK U 2 RED V 3 BULE W 4 GREEN/YELLOW PE Brake Control Fine Red DC+24V Wire Fine BALACK 0V (2) Military Specifications Joint(No Braker) Terminal Symbol Color Signal 1 GREEN/YELLOW PE 2 BLACK U 3 RED V 4 BULE W Table of Braker-Terminal Wiring (a) Genernal Joint Terminal Symbol Color Signal 1 RED DC24V 2 BLACK 0V (b) Military Joint Terminal Symbol Color Signal 1 RED DC24V 2 BLACK 0V 3 - Null 9 1 2 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Table of Encoder-Terminal Wiring (1) General Joint Terminal Color Signal 1 Shield PE 2 BLACK 5V 3 BLACK/WHITE 0V 4 RED B+ 5 ORANGE/WHITE Z- 6 YELLOW U+ 7 ORANGE Z+ 8 YELLOW/BLACK U- 9 BROWN A+ 10 GREEN V+ 11 BULE W+ 12 GREEN/WHITE V- 13 BROWN/WHITE A- 14 RED/WHITE B- 15 BULE/WHITE W- (2) Military Specifications Joint Terminal Color Signal 1 Shield PE 2 BLACK 5V 3 BLACK/WHITE 0V 4 BROWN A+ 5 RED B+ 6 ORANGE Z+ 7 BROWN/WHITE A- 8 RED/WHITE B- 9 ORANGE/WHITE Z- 10 YELLOW U+ 11 GREEN V+ 12 BULE W+ 13 YELLOW/BLACK U- 14 GREEN/WHITE V- 15 BULE/WHITE W- 10 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 3.5 TB Terminal Name Sign Control circuit power r Connecting to external AC Power. input terminal t Single 220VAC +10 ~ -15% 50Hz ±5% Main circuit power R input terminal S T Detail Connecting to external AC Power. Single / 3 Phase 200~230VAC +10 ~ -15% 50Hz ±5% GND PE Connecting to ground of ac power Motor Power Ouput U Motor terminal wire is BLACK terminal V Motor terminal wire is RED W Motor terminal wire is BULE PE Motor terminal wire is Yellow/Green Motor-case grounding terminal 3.6 Wiring for Mechanical Brake Release BRAKER a. Use BRAKER+ (Red wire) to connect to DC24V . b. Use BRAKER- (Black wire) to connect to 0V. Servo motor can operate normally after release braker. 11 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 4 Connection 4.1 Connection of Position Control 12 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 4.2 Output Signals from Servo 4.2.1 Diagram of CN3 Terminal (DB25) Pin Sign Signal name I/O method Signal Explaination 1 OZ Encoder Z- Output Z pulse 2 CW Forbid positive rotation Input 14 CCW Forbid minus rotation Input As COM is available P20=1 shield SZGH- this function 3 OA+ Encoder A+ Output A pulse positive 15 4 16 5 17 OAOB+ OBOZ+ OZ- Encoder Encoder Encoder Encoder Encoder Output Output Output Output Output 10 INTH A pulse negative B pulse positive B pulse negative Z pulse positive Z pulse negative When valid, Forbid position order 6 CP+ 18 CP- 7 DIR+ 19 DIR- 8 21 Vin Vgnd 11 COM+ 23 EN Servo enable Input 9 MODE Order mode selectin Input 12 ALM Servo alarm positive terminal Output When alarm output is on,forbid servo 25 SRDY Servo ready positive terminal Output As servo ready is on , servo is ready 20 coin Posit finish Output As servo Posit finish 13 Outcom 0v Input 0V AB+ BZ+ Z- Forbid position order Pulse signal positive terminal Pulse signal negative terminal Direction signal positive terminal Direction signal negative terminal Analog voltage Analog ground Power positive terminal 13 Input Input Input Input External position order pulse+direction Input Input Input External speed Order 0~±10V Input +12V~24V As COM is available P6=1 shielSZGH- this function As available, select speed order, otherwise position order Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 4.2.2 Encoder Connector of CN1 Terminal Layout a) Incremental Encoder (DB15) Pin Sign Signal name I/O method Signal Explain 1 PE Earthing terminal Input System earthing 6 OZ+ Encoder Z+ Input Z pulse positive pin 9 5 8 4 7 10 13 11 14 12 15 2 3 OZOB+ OBOA+ OAOU+ OUOV+ OVOW+ OWVCC GND Encoder ZEncoder B+ Encoder BEncoder A+ Encoder AEncoder U+ Encoder UEncoder V+ Encoder VEncoder W+ Encoder WPower +5V Signal ground Input Input Input Input Input Input Input Input Input Input Input Output Output Z pulse negative pin B pulse positive pin B pulse negative pin A pulse positive pin A pulse negative pin U pulse positive pin U pulse negative pin V pulse positive pin V pulse negative pin W pulse positive pin W pulse negative pin Encoder power b) Absolute Encoder (DB15) Pin Sign Signal name I/O method Signal Explain 7 VCC +5V Output Supply 5V power 5 GND Signal Ground Output Ground of Signal 6 4 3 2 1 SD+ SD- SD+ SD- PE Earthing Serial Data transimission+ Serial Data transimissionInput System earthing 4.2.3 RS485 Modbus Connector of CN2 Terminal Layout Pin Sign Signal name I/O method Signal Explain 1, 2 GND GND OUTPUT Signal Ground 3 485+ 485+ Modbus Positive End 4 485- 485- Modbus Negative End P.S.: 1.If there is unused terminal,please do not connect it or let it be the relay terminal. 2. The shileded wire of I/Os cables should connect to the groud. 14 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 4.3 Principle of I/O Interface 4.3.1 Input signal interface (EN, CW, CCW, INTH, MODE) Switching Value Input Interface The range of power input should be +12V~+24V, Current ≥ 200mA. When the switch K is closed, power’s ground will connect with EN pin, making the chip of light-electron open, then servo enable EN is available. Parameter can be set “P6=1” to shield this function, commonly P6 parameter is set equal to 1 when debugging. When input signal CWSTP or CCWSTP are available, clockwise and counter clockwise rotation will be forbidden, in another word, When CWSTP, CCWSTP input are power’s ground, the motor’s clockwise and counter clockwise rotation will stop. This function is usually used for limiting position of machine. When this function is available, the parameter N0.19 is often set more bigger, otherwise servo System will be difficult to reverse its running direction when it reaches the limitation position. Parameter P20=1 is used to shield this function. When the signal of INTH is available, the CP which forbiSZGH- the mode of position control is in effect. Parameter P30 is set equal to 1 to shield this function. This function is used for limit position control. When servo alarms, INTH is used as alarm clearance signal. When the signal of CMODE is available, the control mode is speed control as parameter P7 equals 4 or 8.When P4 equals 4 or 8, servo system can switch the mode between position control and speed control online. If used for spindle servo motor control, it can control both spindle speed and spindle positioning. P.S.: Servo driver will work abnormal if power polarity is reverse. 15 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 4.3.2 Output signal interface (ALM, SRDY, BRAKE, COIN, OZ) Switching Value Output Interface External power is supplied by customer owner,but must attention that it will damage servo driver if power polarity is reverse. The output is open collector mode, the max output current of OZ, SRDY , COIN & ALM is 20mA , the max current of BRAKE is 50mA.So BRAKE can drive relay directly,and OZ,SRDY,COIN,& ALM cannot drive relay directly,need to puls triode before drive relay. And max external voltage is 25V.So if voltage is over 25V or connected to power dirctly,both will damage servo driver. When servo system gives an alarm to show an error,besides LED displays Error P, the output of ALM is available. SRDY is servo ready signal,as available , exterior controller inputs control order to servo System. the maximum output current is 20mA. If load is like relay , inductive load,must equally connect with reverse diode. If the connection of diode is wrong,it also will damage servo driver. 4.3.3 Pulse Input Signal Interface Differential Drive Mode 16 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Single Drive Mode 1) In order to ensure the transmission of pulses data right, signal input should adopt differential drive mode. 2) With differential drive mode, adopt AM26LS31,MC3487 or RS422 driver. 3) When adopting single drive mode, according to pulse input circuit,the current is 10~15mA,power need resistance to limit the current as max voltage is 25V. Experienced Data: VCC=24V,R=1.3~2k ; VCC=12V,R=510~820Ω; VCC=5V, R=82~120Ω.The input signal line should be shielded twisted-pair in order to reduce interference. 4) When adopt Single drive mode, external power is supplied by customer owner. And please pay attention to the polarity of power is right. 5) Pulse input mode: Pulse Frequency ≤ 500KHz Pulse mode CW Pulse+ PULS Direction SIGN CCW+CW A+B 90° CCW P14 0 PULS 1 SIGN PULS 2 SIGN 6) Time Parameters of Pulse Input Parameter Diffenerital Drive Mode Single Drive Mode tck >2us >5us th >1us >2.5us 17 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- tl >1us >2.5us trh <0.2us <0.3us trl <0.2us <0.3us ts >1us >2.5us tqck >8us >10us tqh >4us >5us tql >4us >5us tqrh <0.2us <0.3us tqrl <0.2us <0.3us tqs >1us >2.5us Sequence Chart Pulse+ Direction(frequency ≤ 500kHz) CW+CCW(frequency ≤ 500kHz) 18 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Photoelectric Encoder of Servo Motor Input Interface Pulse input wave map 4.3.4 Encoder output signal interface Output signal uses difference driver AM26LS31, also named long line drive output. The output signal line should be shielded twisted-pair in order to reduce interference. 19 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 5 Parameter 5.1 Parameter table P P0 P1 P2 P3 P4 P5 Paramter name Servo soft version Paranter function Paranter range Factory value User cannot change Guard against mistaken or illPassword purposed change of parameter 1~9999 It is invalidation If it is 9999 0:Posit finish 1:Invalid when pulse input Coin output 2:Inner pulse finish 0~5 mode 3: Power to P50 4:Speed>P53 5:Motor static 0:Display motor rotating speed (r/min) 1:Display motor current(A) 2:Display motor torque(NM) 3:Display motor position (0~9999) 4:Display count difference 5:Display low four bits of First display pluse count (pulse) 0~12 status 6:Display high four bits of pluse count(x1000pulse) 7:Display straight line speed(m/min) 8:Display input frequency(kHz) 9:Display input status 10:Display output status 11:Display Error N0. 12:No Display Driver’s User cannot change type ①The lower parameter value and cut-off frequency are, the lower motor noise is. Speed ②Should minish this parameter examines 1~300 value as load is high lowpass ③Speed response is more rapid , as this parameter value is getting biger 20 1 0 0 36 Shenzhen Guanhong Automation Co.,Ltd P6 P7 P8 P9 P10 P11 P12 P13 -Servo Driver User Manual- 0:Enable Set SRV-ON 0~1 1 : Disable, won’t examine SRVdisable ON input signal 0:Position control mode 1:JOG control mode 2:Speed control mode 3:Torque control mode 4: Position and speed control mode (C-MODE select) Select 5: inner pulse contol inner startup control 0~10 6:Null mode 7: CW,CCW control JOG mode 8 : Position control and power control mode(C-MODE select) 9: inner speed control 10: inner power control ①As this is bigger, response is more rapid, and easy to Current produce vibration proportion 1~600 ②Commonly set to be zero except gain very high response frequency is needed ①The bigger gain is, the higher the rigidity is. Speed ② The smaller load is, the smaller proportion 1~400 set value gain ③Should set bigger paramter value under the condition of no vibration and noise Forward As this is bigger, response is more feedback rapid, and easy to 1~400 gain produce vibration 1 As this is less motor will run more stabily, but rigidity will Speed and become bad proportion 1~8000 2 As this is bigger, position gain control’s orientation will be more rapidly Position 1 Motor’s pulse number per order pulse 1~30000 rotate numerator 1 =10000x numerator / denominator Position 2 Electronic gear G= numerator / order pulse 1~30000 denominator denominator 1/30000<G<30000 21 1 0 430 80 100 100 1 1 Shenzhen Guanhong Automation Co.,Ltd P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 -Servo Driver User Manual- 0:Pulse+Sign Pulse mode 1:CW+CCW 2:A+B 90° 0:No change Reverse speed order 1:Reverse 2: Speed control direction by direction CW/CCW Servo alarm Servo alarm PER0-10 percent Orientation As difference count isn’t larger finish than this value, orientation will be range complete Range of As difference count is larger than checking this value , alarm of position positioning will produce error Position 0:Enable error is 1:Disable disable Settint limit 0:Enable CW、CCW 1:Disable Highest motor Set motor highest current current Highest Set motor highest torque motor torque Interior For JOG and speed mode speed 1 Interior For JOG and speed mode speed 2 P25 Interior speed 3 For JOG and speed mode P26 Interior speed 4 For JOG and speed mode P27 Highest rotate speed Set motor highest rotate speed 22 0~2 0 0~2 0 1~300% 200 0~30000 2 0~30000 30000 0~1 0 0~1 0 1~800 x0.1A 100 1~800 x0.1Nm 0~±6000 r/min 0~±6000 r/min 0~±6000 r/min P7=11 0~ ±32000 0~±6000 r/min P7=11 0~ ±32000 0~6000 r/min 100 10 100 200 500 3600 Shenzhen Guanhong Automation Co.,Ltd P28 P29 Speed control zero difference compensatio n Power proportion gain P30 Servo INTH P31 Interior 4 P32 Pulse numerator 2 P33 P34 P35 P36 P37 P38 P39 -Servo Driver User Manual- Speed control compensates analog input . positive compensates if it is smaller than 10000;negative e 0~±4000 compensates if it is bigger than 10000 As this is bigger, response is more rapid, and easy to produce 1~1000 vibration 0:Enable 1 : Disable, won’t check INTH 0~2 signal input 2:Enable and Clear remain pulse 0:Enable 1 : Disable, don’t check SCI 0~2 signal input 2: CWSTP,CCWSTP choose speed 0:Enable 0~1 1 : Disable, don’t check SCI signal input Position order Pulse Same as P12 numerator 2 Motor encoder zero varies from factory to factory, Motor zero set it to make sure the current of offset pulse the motor positive and negative rotate is same Servo motor’s pole Please look the motor manual book number Position As this is bigger, Position response control’s is more rapid and acceleration is accelerate bigger time Position control’s As this is bigger, Position response reduce is more rapid and reduse is bigger time Speed As this is bigger, speed response is control’s more rapid and acceleration is accelerate bigger time Speed control’s As this is bigger, speed response is reduce more rapid and reduse is bigger time 23 0 300 0 0 0 1~30000 1 1~10000 /P35 2360 2~5 4 0~30000 1000 0~30000 1000 0~32000 P7=11 0~ ±32000 0~32000 P7=11 0~ ±32000 30 30 Shenzhen Guanhong Automation Co.,Ltd P40 Inner pulse1 First segmeng pulse line P41 Inner pulse2 Second segmeng pulse line P42 Inner pulse3 Third segmeng pulse line P43 Inner pulse4 Fourth segmeng pulse line P44 P45 Null Null P46 Inner time1 First segmeng time P47 Inner time 2 Second segmeng time P48 Inner time 3 Third segmeng time P49 Inner time 4 Fourth segmeng time P50 P51 P52 P53 P54 Power control percent Check encode signal History alarm record Power on/off time Analog valtage percent -Servo Driver User Manual- 0~ ±32000 0~ ±32000 0~ ±32000 1~ ±32000 0~ 32000ms P7=11 0~ ±32000 0~ 32000ms P7=11 0~ ±32000 0~ 32000ms P7=11 0~ ±32000 0~ 32000ms P7=11 0~ ±32000 10000 10000 10000 30000 500 500 500 500 Output coin signal when this power percent 0~100% 100 0:Enable 1 : Disable, don’t check encode signal input 0~1 0 1 ~ 10 : Display History alarm record 0~10 0 On/off brake delay time Input valtage= Vin*P54/100 24 0~ 30000ms 0~500% P7=11: 0~ ±32000 300 100 Shenzhen Guanhong Automation Co.,Ltd Communicat ion rate Communicat ion station P Encode number Mode of encoder P55 P56 P57 P58 Speed examines lowpass P59 -Servo Driver User Manual- 800、9600、14400、19200 No be 85 and 170 1024 、 1000 、 2000 、 2048 、 2500、3000、5000、6000 0:U、V、W signal 1:No U、V、W signal ①The lower parameter value and cut-off frequency are, the lower motor noise is. ②Should minish this parameter value as load is high ③Speed response is more rapid , as this parameter value is getting biger 9600 0~255 1 2500 0~1 0 1~400 100 P.S.: 1. Must be sure to forbid the motor’s running as setting or changing parameters. 2. The motor’s electrical wire must come away when changing the parameter P35 3. Parameter P11 must be reasonably used with parameter P12、P13、P33 4. All parameter’s setting only need to press “Enter”and needn’t reboot, only P34 parameter will be valid after reboot, but must operate parameter read-in when save the parameter forever is needed. 5. Must wait for over 30 second after cut-off the driver’s electricity . 6. When servo driver is used for CNC system, Set Mothod of P12&P13 as follow: P12/P13 = Gear Raito * Pulse Equivalent*10000/ Lead of ball screw. Noramlly the pulse equivalent of cnc system is 0.001mm. 25 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 6 Panel Operator/Digital Operator 6.1 Panel Operator The operator keypad & display contains a 6 digit 7segment LED display and 4 control keys on the board. LED display are used for displaying servo System’s all kinds of status and parameters; Key is used for reading and setting parameters. Key Name Function Keys Decription 1.To select a basic mode, such as the status display mode, MODE/SET utility function mode,parameter setting mode,or monitor mode. 2. Returning back to parameter selection from data-setting screen. INCREMENT 1. Parameter Selection. 2. To increase the set value. DECREMENT DATA SETTING 1. To confirm data and parameter item. & DATA ENTER 2. To shift to the next digit on the left. 3. To enter the data setting (press 2 sec.) At normal display mode: press “Mode”key to select & operate “Parameter”, “Write-in parameter”, “Initialize parameter” circularly. (1) Parameter: P1~P56 (2) Write-in parameter (3) Initialize parameter When display “write-in parameter”, “initialize parameter”, press key of“↑” to return the status of System boot-strap. P.S.: If not input System password you only enter “setting parameter”, moreover , only read parameter, input password and change parameter P3, cannot change other parameters. 26 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 6.2 Display of Servo Servo System commonly has 12 display modes as follow: 1) Rotation speed mode:parameter P3=0 unit:r/min 2) Current mode: parameter P3=1 unit:A 3) Torque mode:parameter P3=2 unit:NM 4) Motor position mode:parameter P3=3 unit: pulse 5) Position error:parameter P3=4 unit: pulse 6) Low four bits of input pluse:parameter P3=5 unit: pulse 7) High four bits of input pluse:parameter P3=6 unit: pulse 8) Motor’s linear speed: parameter P3=7 9) Input Pulse Frequency: parameter P3=8 27 unit: mm/min unit: kHz Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 10) Input Interface Diagnosis: parameter P3=9 Display with 16 binary system D0=1 , EN input is valid; D1=1, INTH input is valid; D3=1, MODE input is valid; D5=1, CW input is valid; D6=1, CCW input is valid. 11) Output Interface Diagnosis: parameter P3=10 Display with 16 binary system D0=1 , SRDY output is valid; D1=1, ALM Output is valid; D2=1, BRAKE Output is valid; D3=1, COIN Output is valid. 12) Error Number: parameter P3=11(set P52,which can check history error, when set P1=12345,it will clear history error record.) 6.3 Set parameter Select parameter number:If press key of “↑”, then increase parameter number; If press key of “↓”, then decrease parameter number. Press key of“Enter”, enter the status of changing parameter. On this time, System will open content of all selected parameter in order to read and change. Press key of “MODE”: enter the status of write-in parameter. Note: when open parameter P1, only display “0”, also don’t display system password. 1)Press “↑”key, current number add 1 (Current number is the currently displayed figure). 28 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 2)Press “MODE”key, current number (decimal) move forward. 3) Press “↓”key, current number reduce 1. 4) Press “Enter”key, confirm the number inputed and return. If not input System password, the input number is disable and return to the status of boot-strap. Note When enter parameter P1 , it display 0,also donot display system password. It is invalid and return displaying condition when user don’t input password before alter parameter. 6.3.1 Input and Alter the password On each boot and set parameter, system password must be input at first, the parameter P1 is the password. Only when input correct password, we can set parameters, otherwise we cannot change it. If user want to alter password , we must firstly input old password, then set parameter P1. If user forget system password, please contact with suppliers. If password ,also P1, set to 9999 , it will no need to input password when booting next time , and it can alter parameters direclty . 6.3.2 Write-in parameter On this time, press “MODE”key: enter the status of initializing parameter. 29 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- As users need to save revised parameter for long time, he must operate writein parameter. Press and hold“Enter”for about three second, the parameter will be written in the interior EEPROM. Write-in processes as follow On this time,press“Enter”key to return. 6.3.3 Initialize parameter On this time, press “←”key:enter the status of setting parameter. When user need to set the parameter to be leave-factory value, press“Enter”key for three seconds, All parameter except password will be initialized by leave-factory value, but the leave-factory value won’t write in interior EEPROM. Displaying processes follow: On this time, press“Enter”to return. 30 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 7 Debugging ATTENTION: Motor and driver must connect to GND, PE must connect GND with Motor. Suggestions power drive provide by the isolated transformer for safely and anti-interference. Before power on, check all of connected wire are correctly. After driver fault alarm, confirm if fault are settled before re-start. Don’t touch motor and driver within 5 minutes after power off for prevent shock? It may high temperature after motor & driver running a long time for prevent burns. 7.1 Working sequence 7.1.1 Typical Wiring for Motor and Main Circuit Please make the connection of main circuit as following A&B wiring diagram. 1) Input main power (220V/380V ) to RST and input control power to r t ports through Electromagnetic Contactor , Noise filter & reactor . 2) After input power,delay about 1.5s,Servo Ready (SRDY) is valid,and then driver can accept servo enable signal(EN),after detect EN is valid,Output of driver is valid,motor is activated & be on power. When detect EN is invalid or servo alarm,circuit of motor’s activate will be closed,motor is on free. 3) When Servo Enable & Power get through at same time,the circuit of motor’s activate will be open after 1.5 seconds apprximately. 4) If turn on/off power frequently,it will damage Soft-start circuit & dynamic braking circuit.The limitation of On/Off frequency is within 5 times per hour,30 times each day.If over-heated,it needs to more than 30minutes to coolant before reboot. Note: When input power, please pay more attention to the voltage of servo driver & servo motor. Otherwise it will damage the devices. 31 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- A) The wiring example of single phase main power (220V) B)The wiring example of three phase main power (380V) 7.1.2 Sequence of Power ON When only input power,enable singal will be valid within 1s. When connect control power, servo driver alarms within 400ms; when main power is on, the alarm disappear, servo ready signal & servo enable will be ON within 1.5s, internal servo’s enable become effective, the motor excitation is on within 10ms.When Alarm,enable will be invalid within 1s. 32 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 7.1.3 Sequence of Power off Alarm sequence during motor’s running: SRDY signal and servo enable signal are ineffective at the same time, and the motor’s electromagnetic brake signal is off 4ms later. Power input No electricity Power on Servo alarm ON 400ms OFF SRDY OFF ON Motor electricity state 300ms Power on No electricity Electromagnetic brake ON 4ms OFF 7.2 Usage of Mechanical Brake “ BRAKER” Mechanical brake is used to lock the vertical or tilt table connecting motor, to prevent motor from falling down after power-failure. The motor with brake feature should be selected to achieve this function. This brake can only be used for 33 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- keep the table, not for motor’s deceleration or machine’s stop. After connecting with the required voltage, the internal brake will open, and the motor bearings can rotate freely. Using Driver BRAKE signal control intermediate relay, which is start braking power by intermediate relay (Braking power provide by user). Brake signal are va lid when delay time is P53 after drive motor power on; power off or alarm when B RAKE signal auto shutdown, delay time is P53, power off power again. When install the signal, brake power must have enough capacity, then it must use free-wheeling diode as surge absorber. Braking power Motor Relay Driver BRK+ 24 22 Driver BRK- DC 12-24 7.3 Debugging 7.3.1 Inspect before degugging After connection is done well ,there are some points as follow need to be confir med firstly before being on power. 1 The connection of power is right & stable?Input voltage is right? 2 The line of power & motor if is short-circuit and GND? 3 The connection of control port is right?Polarity & size is right? 4 The connection between driver & motor is right & stable? 5 The axis of motor if is with load? Suggestion no-load debugging firstly, then load debugging. 34 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 7.3.2 JOG Control Mode When servo parameter P7=1 or P7=7, servo system is JOG control mode. When P7=7,the direction of motor is controlled by “CW”(PIN2_CN3) & “CCW”(PIN14_CN3),not “ ” “ ” in the panel. Press and hold “ ” to make servo motor rotation in positive direction , release key to stop motor’s rotation .The speed of rotation is determined by the parameters P23&P31, when P31=1 or 2,it ups to the input of MODE/INTH,when MODE/INTH is valid,the ratating speed is set by the paramete of P26. Press and hold“ ”to make servo motor minus rotation, release the key to stop motor rotation. The speed of rotation is determined by the parameter P23 & P31,when P31=1 or 2,it ups to the input of MODE/INTH,when MODE/INTH is valid,the ratating speed is set by the paramete of P26. When turn on input CW signal,motor run in positive direction; when turn off CW, motor stop. The speed is determined by P23 & P31. When P31=1 or 2 , it ups to the input signals of MODE & INTH .when MODE&INTH is valid,the speed is set by P26. 7.3.3 Position Control Mode When system parameter P7= 0, or P7= 4/P7=8 & MODE is invalid,system is in position control mode. Rotation speed is determined by input pulse frequency, direction is determined by input Direction & servo parameter P15. The type of pulse is set by the parameter of P14. When P30=1 or 2, & INTH is valid,which can forbid the function. When P32=0,electrical gear is determined by P12& P13. When P32=1,servo driver have the function of dynamic electrical gear. Note: Exact-Stop control: When P20=0,P32=0,CCW is as start signal of exactstop , P23 is set for the speed of exact-stop,P45_D0 is set for the direction of exact-stop , P40 is set for offset of exact-stop, when P2=2 , output COIN singal. The acceleration constant of Position Control Mode is set by the parameter of P36,The deceleration constant is set by the parameter of P37. 7.3.4 Speed Control Mode 35 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- When System parameter P7 = 2 , or P7= 4 and MODE is valid, servo system is in speed control mode. The max speed is determined by the parameter P24 & P31. When P31=1or 2 , it ups to input of MODE/INTH ,when MODE/INTH is valid, the max speed is set by P26,which is the speed when input 10V. The rotating speed is determined by the voltage of Vin1, Vin1 = Vin*P54/100, P54 is the percentage of input voltage. When P15=2, direction is determined by inputs of CW/CCW . The zero drift of Speed Control is adjusted by P28,which is set for the speed is 0 when input voltage is 0V. The acceleration constant of Speed Control Mode is set by the parameter of P38,The deceleration constant is set by the parameter of P39. Note: When P7=4,switch of MODE,send codes must after 10ms when MODE is reached. 7.3.5 Torque Control Mode When parameter P7=3,or P7=8 & MODE is valid,servo system is on Torque Control Mode. Torque is determined by voltage of Vin1,Direction is determined by polarity of Vin1 & P15. When P15=2,direction is determined by CW & CCW. CW & CCW is Torque in Positive & Nagative direction respectively. When Vin input 10V, it is max torque,max speed is determined by inner speed , P23. P21 is the rated current of motor,P22 is the rated torque of motor. Zero drift is set by P28,which is for output 0, when Vin is 0. Torque can be adjusted by P29,the bigger P29 is, the bigger the torque is. The acceleration constant of Torque Control Mode is set by the parameter of P38,The deceleration constant is set by the parameter of P39. Wehn Output torque reach at the percentage of torque of P22 , also P50 , servo system will output COIN signal. COIN is pulse signal,width is 10ms. P2=3 or P7=3 / 8,Output COIN when torque reach at set value of P50. Note: 1. When Torque control mode, P21 & P22 must be same to parameters of motor. 2. When P7=8,MODE is cutting,must wait 10ms when MODE is reached ,and then send codes. Steps of Parameter set: 1. Set same P21&P22 to parameter of motor. 36 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 2. Set P23,which is the max speed when input 10V . 3. Without load, Vin input 10V,adjust P28 ,which make speed & P23 same. 4. With load, Vin input 10V, adjust P29 , which make output torque & P22 same. 5. Set P50 ,which make motor’s torque is reached ,output COIN signal. Attention: when vibration during controlling,if big motor,decrease P29; if small motor,increase P29. Experienced values: 7.7NM/2.3kW Motor, P29=250; 1.3NM/400W , P29=1000. And also we could adjust P38&P39. 7.3.6 4 Stage Inner Pulse Control Mode When P7=5 ,servo system in on inner pulse control mode. This function can be used for fixed-length processing. The control mode is determined by the parameter of P44. When P44=0,start with servo automatical cycle; P44=1,Input MODE is valid, start with servo automatical single stage; P44=2,Input MODE is valid,start with servo automatical cycle. Input INTH is valid, Pause;and input INTH is valid again, exit the current stage,If input MODE is valid,keep on current stage. Start automatically,driver run the program cycle from 1st stage -> 2nd stage -> 3rd stage -> 4th stage,the table as following: Stage Pulses Speed Dwell Direction Output COIN 1st stage P40 P23 P46 P45_D0 2nd stage P41 P24 P47 P45_D1 When P2=2 , 3rd stage P42 P25 P48 P45_D2 Output COIN 4th stage P43 P26 P49 P45_D3 P40,41,42,43 are executed one by one with speed of P23,24,25,26 and direction of P45.The speed must be less then 60*P12/P13 .The dwell time of between segments is set by P46,P47,P48,P49. Note: Length = Pulses* Electrical gear*Pulse Equivalent. 7.3.7 Return Zero & 4 Stage Inner Position Control Mode When P7=11,servo system in on inner position control mode.this function also can be used for fixed length processing.Servo Start when input MODE is valid,direction is determined by the polarity of pulses. Pause when input INTH is valid,and (must wait over 0.5s) input INTH is valid again ,exit current stage,if input MODE is valid, keep on the current stage. Please check the table as following:(0: Invalid , 1: Valid) 37 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- CCW CW MODE Pulses Speed 0 0 1 Return-Zero P23 0 1 1 P41 P24 1 0 1 P42 P25 1 1 1 P43 P26 Note: Length = Pulses* Electrical gear*Pulse Equivalent. 7.3.8 4 Stage Inner Speed Control Mode When P7=13,servo system is on inner speed control mode. Input MODE is valid, Servo Start . Direction is determined by size of speed.Please check the table as following:(0: Invalid , 1: Valid) CCW CW MODE Speed 0 0 1 P23 0 1 1 P24 1 0 1 P25 1 1 1 P26 7.3.9 Inner Speed Control Mode When P7=9,servo system is on inner speed control mode. Motor start when input MODE is valid, Motor stop when input INTH (NC singal) is valid , (When P30=1 or 2 , motor stop immediately).Speed is determined by inputs of CW & CCW.Table as following: MODE INTH CCW CW Speed 0 0 1 1 0 0 P23(max speed when Vin=10V) 1 1 0 1 P24 1 1 1 0 P25 1 1 1 1 P26 7.3.10 Stop when Inner Speed Control Torque is reached When P7=10,servo system is that motor stop when inner speed control torque reach at P50. Speed is determined by CW & CCW. MODE CCW 38 CW Speed Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 1 0 0 P23 1 0 1 P24 1 1 0 P25 1 1 1 P26 7.3.11 Left/Right Limitation of Inner Speed When P7=12 ,servo system is on inner speed control,motor stop when left or right limitation is reached, motor stop or reverse when torque is reached during moving. MODE is starting switch. INTH Direction Stop after detected Speed 1 Direction of P23 CW P23 0 Direction of P24 CCW P24 When torque reached at the value of P50,when P44=0,motor stop,when P44=1, motor turn reverse. 7.3.12 JOG Control with External Signal When P7=7, servo system is JOG control with external input CW&CCW signal. When turn on input CW signal,motor run in positive direction; when turn off CW, motor stop. The speed is determined by P23 & P31. When P31=1 or 2 , it ups to the input signals of MODE & INTH .when MODE&INTH is valid,the speed is set by P26. When turn on input CCW signal,motor run in negative direction; when turn off CCW, motor stop. The speed is determined by P23 & P31. When P31=1 or 2 , it ups to the input signals of MODE & INTH .when MODE&INTH is valid,the speed is set by P26. The acceleration constant is set by the parameter of P38,The deceleration constant is set by the parameter of P39. This control mode is similar to JOG control mode,only change Key in the panel to External Signal. 7.4 Debugging Suggestion no-load debugging firstly, then load debugging. 39 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Wrong Parameter set will broken down the device,please confirm if parameter is right before turn on servo driver. 7.4.1 Debugging of Zero Position of Encoder When zero position offset occurs,must be corrected by servo driver. Open the cover of motor,set parameter P7=1,P3=1(show current of motor), Make motor run in positive & negative direction with JOG mode(Speed is from low to max),adjust encoder of motor,and make the curret of CW&CCW is same & min when speed is at Max speed . In order to avoid alarm as over-current,th speed can be from lower speed to the max speed. 7.4.2 Debugging of Parameter of Zero position Different brand servo motor,the parameter maybe different,so it needs to adjust parameter P34 , solution as follow: Set parameter P7=1,P3=1(show current of motor), Make motor run in positive & negative direction with JOG mode(Speed is from low to max),adjust parameter P34, and make the curret of CW&CCW is same & min when speed is at Max speed . After alter P34 every time,it must do wirte-in operation & reboot ,and then P34 will be effective. In order to avoid alarm as over-current,th speed can be from lower speed to the max speed. 7.4.3 Adjustment of gain and rigidity The servo system applies feedback system of PID adjustment, current loop, speed loop and position loop. The rule it obeys is: the inside of the ring, the need to improve its ability of response. Or it will appear over-adjust or vibration. As the current loop is enough to ensure its ability of response, usually it doesn’t need to change. What should be adjusted are position loop and speed loop. Speed Proportion Gain P9: bigger in its set value,bigger in gain,but louder in noise ;normally the heavier the load,the bigger the value; under the condition of no noise,the bigger , the better. Current Proportion Gain P8: bigger in its set value,the faster in current gain; when motor vibrate, we could increase P8; When use motor with small rotor 40 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- inertia & over-heated,we can decease P8. Generally it doesn’t need to be adjusted except special askes. Position Loop Gain P11: bigger in its set value, the faster positioning , the smaller follow deviation count, higher in gain ,but eailer to virbate & overshoot; Smaller in its set value, more stable, but wores in gain.Without causing vibration or noise on the mechanical system,the position loop gain value can be increased to speed up response and shorten the positioning time. Position Loop Feed Forward Gain P10: It can be used to reduce the track error of position control and speed up the response. If the feed forward gain is too large,it might cause speed overshoot and in position oscillations which result in the repeated ON/OFF operation of the output contact INP(“In Position” Output siganl ). Speed Loop Feed Forward Gain P59: It can be used to increase gain & rigidity ; if it is too large,it might cause vibration; the bigger the load,the smaller the value. Without causing vibration,the bigger the better. Knowledge of mechanical system’s rigidity: ● If the rigidity of the conveyors connected by belt is low, please use low rigidity parameter; ● If the rigidity of the ball screw drove by gear box is medium, please use medium rigidity parameter; ● If the rigidity of ball screw drove by servo motor is high, please use high rigidity parameter. The adjustment of servo depends on the system, which needs your careful watching, thinking, then you can find suitable parameters. NOTE: 1.If motor happen to screaming noise,it can increase the parameter of P8. 2. If it happen to screaming noise when moving ball screw,it can decrease the parameter of P9. 3.When moving ball screw,it happen to vibration,it can decrease the parameter of P10; when the vibration is too much,and decrease P10 doesn’t work,it can decrease the parameter of P11. 41 Shenzhen Guanhong Automation Co.,Ltd 7.4.4 Basic Parameters Adjustment Diagrams A) Position & Speed Control Flow Diagram B) Torque Control Flow Diagram 42 -Servo Driver User Manual- Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 7.4.5 Position Resolution & Setting of Electrical Gear Position resolution (an impulse travel) ups to the stroke per turn on the servo motor and encoder feedback pulses per turn Pt, which can be expressed with the below formulation: l S Pt Equation, Δl: A pulse travel(mm); ΔS: Servo motor stroke per revolution(mm/r); Pt : Encoder feedback pulses per revolution(pulse/r)。 The system has four multiplier circuit, so Pt =4×C,wherein, C refers to the number of lines per revolution of encoder. In this system, C = 2500 lines / turn, so Pt = 10000 pulses / turn. A command pulse multiplies electronic gear ratio G and then it can be transferred into position control pulse, so a command pulse stroke is expressed as follows: l S * C Pt Command Pulse Divider numerator Equation, G = Command Pulse Divider denominator When the drive is used for numerical control system, the parameters P12 and P13 are calculated as follows: P12 Mechanical reduction ratio x system pulse equivalent x 10000 ———— = —————————————————————————— P13 Screw pitch(mm) General CNC pulse equivalent: 0.001mm 43 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- 7.4.6 Debugging of Start-Stop Feature Servo System start-stop feature refers to the time of acceleration and deceleration, which is determined by the load inertia, start, and stop frequency, and also limited by the servo drive and servo motor performance. Frequent startstop, too short acceleration and deceleration time, too big load inertia will result in overheating of the drive and motor, over voltage alarm of main circuit. Therefore it must be adjusted upon the actual conditions. 1) Load inertia and start-stop frequency When used under the situation of high start-stop frequency, it is necessary to confirm in advance whether the motor is in the allowed frequency range. Allowed frequency range varies in terms of the different motor type, capacity, load inertia, and motor speed. Under the condition of load inertia of m times motor inertia, start-stop frequency and recommended acceleration and deceleration time of servo motor are as follows: Multiples of the load Allowed start-stop frequency inertia >100Times/min:Acceleration and deceleration m≤3 time constant is 500 or less 60~100Times/min:Acceleration and deceleration m≤5 time is 150 or less <60Times/min:Acceleration and deceleration m>5 time is 50 or less 2) Impact of servo motor Different types of servo motors permitted start-stop frequency and acceleration and deceleration time vary according to different load conditions, run-time, duty cycle, and ambient temperature. Please refer to electrical specifications and make the adjustment upon specific conditions, to avoid overheating resulted in the alarm or affect the service life. 3) Adjustment method 44 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- General load inertia should be less than 5 times of rotator inertia. If always used for large load inertia, the motor may generate over-voltage of main circuit or abnormal braking at the time of slowing down, and then the following methods can be adopted: Increase the acceleration and deceleration time. You can set a little too big value firstly and then gradually reduce it to be an appropriate value. Reduce the internal torque limit value and lower current limit. Reduce the maximum motor speed. Use motor with bigger power and inertia. 45 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- Chapter 8 Maintenance & Repair Errors alarm list: Alarm code ER0-1 Alarm content Motor speed rotates too high Alarm cause 1 2 Rotation speed too high Parameter P27 too small Servo system doesn’t connect with power 2 Insurance ruins 1 ER0-3 Power error 1 2 ER0-4 Position error too big 3 4 5 ER0-6 Memory error Machine is block Parameter P17 too big Parameter P18 too small Parameter P27 too small Input pulse frequency too high U19 are bad Solution 1 2 1 2 3 1 2 3 Reduce rotation speed Change P27 Connect with servo main power Replace insurance Replace bad pieces Examine machine Change correspond parameter Induce rotation speed Replace bad pieces The CWSTP switch be 1 Rotate in CCW direction bumped ② Set P20=1 2 Parameter P17 too small ③ Change P17 1 ER0-7 Forbid CWSTP 3 ER0-8 Forbid CCWSTP The CCWSTP switch is bumped ②Parameter P17 too small 1 Encode signal error ② Encode wire ruins or shield isn’t good 1 Motor and downlead wire are short or motor insulation breaks down 2 Parameter P16 is too small 1 ER0-9 ER0-10 Encode trouble Motor Power is too big 46 3 Rotate in CW direction 2 Set P20=1 ③ Change P17 1 2 Replace encode or wire Set P51=1 1 2 Replace motor Change P16 1 Shenzhen Guanhong Automation Co.,Ltd ER0-11 IPM module trouble ER0-12 Motor current is too big Others Don’t display -Servo Driver User Manual- IPM module ruins 1 Replace IPM Temperatuer is module too high 2 Replace motor 3 Voltage is too high 3 Check power 4 Motor insulation ruins 3 Motor and downlead wire are short or motor 3 Replace motor insulation breaks 4 Replace IPM down module 4 Parameter P21 is too 5 Change P21 small 5 IPM module is bad Cutting off and Wait for one booting’s interval is too minute, then short operate 1 2 As servo System produce alarm, don’t boot before clear up the alarm cause, otherwise, it is easy to ruin servo System. When need debug System as servo System doesn’t connect with servo main power and servo System produces alarm P8, may press“Enter”key to enter servo debug System. 47 Shenzhen Guanhong Automation Co.,Ltd -Servo Driver User Manual- This manual may be modified when necessary because of improvement of the product,modification,or changes in specifications,this manual is subject to change without notice. 48