CHAPTER 7 FLEXIBLE BUDGETS, DIRECT-COST VARIANCES, AND MANAGEMENT CONTROL 7-1 Management by exception is the practice of concentrating on areas not operating as expected and giving less attention to areas operating as expected. Variance analysis helps managers identify areas not operating as expected. The larger the variance, the more likely an area is not operating as expected. 7.2 Two sources of information about budgeted amounts are (a) past amounts and (b) detailed engineering studies. 7.3 A favorable variance––denoted F––is a variance that has the effect of increasing operating income relative to the budgeted amount. An unfavorable variance––denoted U––is a variance that has the effect of decreasing operating income relative to the budgeted amount. 7.4 The key difference is the output level used to set the budget. A static budget is based on the level of output planned at the start of the budget period. A flexible budget is developed using budgeted revenues or cost amounts based on the actual output level in the budget period. The actual level of output is not known until the end of the budget period. 7-5 A flexible-budget analysis enables a manager to distinguish how much of the difference between an actual result and a budgeted amount is due to (a) the difference between actual and budgeted output levels, and (b) the difference between actual and budgeted selling prices, variable costs, and fixed costs. 7-6 The steps in developing a flexible budget are: Step 1: Identify the actual quantity of output. Step 2: Calculate the flexible budget for revenues based on budgeted selling price and actual quantity of output. Step 3: Calculate the flexible budget for costs based on budgeted variable cost per output unit, actual quantity of output, and budgeted fixed costs. 7-7 Four reasons for using standard costs are (i) cost management, (ii) pricing decisions, (iii) budgetary planning and control, and (iv) financial statement preparation. 7-8 A manager should subdivide the flexible-budget variance for direct materials into a price variance (that reflects the difference between actual and budgeted prices of direct materials) and an efficiency variance (that reflects the difference between the actual and budgeted quantities of direct materials used to produce actual output). The individual causes of these variances can then be investigated, recognizing possible interdependencies across these individual causes. 7-1 7-9 Possible causes of a favorable direct materials price variance are purchasing officer negotiated more skillfully than was planned in the budget. purchasing manager bought in larger lot sizes than budgeted, thus obtaining quantity discounts. materials prices decreased unexpectedly due to, say, industry oversupply. budgeted purchase prices were set without careful analysis of the market. purchasing manager received unfavorable terms on nonpurchase price factors (such as lower quality materials). 7-10 Some possible reasons for an unfavorable direct manufacturing labor efficiency variance are the hiring and use of underskilled workers; inefficient scheduling of work so that the workforce was not optimally occupied; poor maintenance of machines resulting in a high proportion of non-value-added labor; unrealistic time standards. Each of these factors would result in actual direct manufacturing labor-hours being higher than indicated by the standard work rate. 7-11 Variance analysis, by providing information about actual performance relative to standards, can form the basis of continuous operational improvement. The underlying causes of unfavorable variances are identified and corrective action taken where possible. Favorable variances can also provide information if the organization can identify why a favorable variance occurred. Steps can often be taken to replicate those conditions more often. As the easier changes are made, and perhaps some standards tightened, the harder issues will be revealed for the organization to act on—this is continuous improvement. 7-12 An individual business function, such as production, is interdependent with other business functions. Factors outside of production can explain why variances arise in the production area. For example: Poor design of products or processes can lead to a sizable number of defects. Marketing personnel making promises for delivery times that require a large number of rush orders can create production-scheduling difficulties. Purchase of poor-quality materials by the purchasing manager can result in defects and waste. 7-13 The plant supervisor likely has good grounds for complaint if the plant accountant puts excessive emphasis on using variances to pin blame. The key value of variances is to help understand why actual results differ from budgeted amounts and then to use that knowledge to promote learning and continuous improvement. 7-14 The sales-volume variance can be decomposed into two parts: a market-share variance that reflects the difference in budgeted contribution margin due to the actual market share being different from the budgeted share; and a market-size variance, which captures the impact of actual size of the market as a while differing from the budgeted market size. 7-15 Evidence on the costs of other companies is one input managers can use in setting the performance measure for next year. However, caution should be taken before choosing such an amount as next year's performance measure. It is important to understand why cost differences 7-2 across companies exist and whether these differences can be eliminated. It is also important to examine when planned changes (in, say, technology) next year make even the current low-cost producer not a demanding enough hurdle. 7-16 (20–30 min.) Flexible budget. Brabham Enterprises manufactures tires for the Formula I motor racing circuit. For August 2014, it budgeted to manufacture and sell 3,000 tires at a variable cost of $74 per tire and total fixed costs of $54,000. The budgeted selling price was $110 per tire. Actual results in August 2014 were 2,800 tires manufactured and sold at a selling price of $112 per tire. The actual total variable costs were $229,600, and the actual total fixed costs were $50,000. Required: 1. Prepare a performance report (akin to Exhibit 7-2, page 253) that uses a flexible budget and a static budget. 2. Comment on the results in requirement 1. SOLUTION Variance Analysis for Brabham Enterprises for August 2014 Units (tires) sold Revenues Variable costs Contribution margin Fixed costs Operating income Actual Results (1) 2,800g $313,600a 229,600d 84,000 50,000g FlexibleBudget Variances (2) = (1) – (3) 0 $ 5,600 F 22,400 U 16,800 U 4,000 F Flexible Budget (3) 2,800 $308,000b 207,200e 100,800 54,000g Sales-Volume Variances (4) = (3) – (5) 200 U $22,000 U 14,800 F 7,200 U 0 Static Budget (5) 3,000g $330,000c 222,000f 108,000 54,000g $ 34,000 $12,800 U $ 46,800 $ 7,200 U $ 54,000 $12,800 U $ 7,200 U Total flexible-budget variance Total sales-volume variance $20,000 U Total static-budget variance $112 × 2,800 = $313,600 $110 × 2,800 = $308,000 c $110 × 3,000 = $330,000 d Given. Unit variable cost = $229,600 ÷ 2,800 = $82 per tire e $74 × 2,800 = $207,200 f $74 × 3,000 = $222,000 g Given a b 2. The key information items are: Actual 7-3 Budgeted Units Unit selling price Unit variable cost Fixed costs $ $ 2,800 112 82 $50,000 $ $ 3,000 110 74 $54,000 The total static-budget variance in operating income is $20,000 U. There is both an unfavorable total flexible-budget variance ($12,800) and an unfavorable sales-volume variance ($7,200). The unfavorable sales-volume variance arises solely because actual units manufactured and sold were 200 less than the budgeted 3,000 units. The unfavorable flexible-budget variance of $12,800 in operating income is due primarily to the $8 increase in unit variable costs. This increase in unit variable costs is only partially offset by the $2 increase in unit selling price and the $4,000 decrease in fixed costs. 7-17 (15 min.) Flexible budget. Connor Company’s budgeted prices for direct materials, direct manufacturing labor, and direct marketing (distribution) labor per attaché case are $40, $8, and $12, respectively. The president is pleased with the following performance report: Required: Actual output was 8,800 attaché cases. Assume all three direct-cost items shown are variable costs. Is the president’s pleasure justified? Prepare a revised performance report that uses a flexible budget and a static budget. SOLUTION The existing performance report is a Level 1 analysis, based on a static budget. It makes no adjustment for changes in output levels. The budgeted output level is 10,000 units––direct materials of $400,000 in the static budget ÷ budgeted direct materials cost per attaché case of $40. The following is a Level 2 analysis that presents a flexible-budget variance and a salesvolume variance of each direct cost category. 7-4 Variance Analysis for Connor Company Output units Direct materials Direct manufacturing labor Direct marketing labor Total direct costs Actual Results (1) 8,800 $364,000 78,000 110,000 $552,000 FlexibleSalesBudget Flexible Volume Variances Budget Variances (2) = (1) – (3) (3) (4) = (3) – (5) 0 8,800 1,200 U $12,000 U $352,000 $48,000 F 7,600 U 70,400 9,600 F 4,400 U 105,600 14,400 F $24,000 U $528,000 $72,000 F $24,000 U Flexible-budget variance Static Budget (5) 10,000 $400,000 80,000 120,000 $600,000 $72,000 F Sales-volume variance $48,000 F Static-budget variance The Level 1 analysis shows total direct costs have a $48,000 favorable variance. However, the Level 2 analysis reveals that this favorable variance is due to the reduction in output of 1,200 units from the budgeted 10,000 units. Once this reduction in output is taken into account (via a flexible budget), the flexible-budget variance shows each direct cost category to have an unfavorable variance indicating less efficient use of each direct cost item than was budgeted, or the use of more costly direct cost items than was budgeted, or both. Each direct cost category has an actual unit variable cost that exceeds its budgeted unit cost: Actual Budgeted Units 8,800 10,000 Direct materials $ 41.36 $ 40.00 Direct manufacturing labor $ 8.86 $ 8.00 Direct marketing labor $ 12.50 $ 12.00 Analysis of price and efficiency variances for each cost category could assist in further identifying causes of these more aggregated (Level 2) variances. 7-18 (25–30 min.) Flexible-budget preparation and analysis. Bank Management Printers, Inc., produces luxury checkbooks with three checks and stubs per page. Each checkbook is designed for an individual customer and is ordered through the customer’s bank. The company’s operating budget for September 2014 included these data: 7-5 The actual results for September 2014 were as follows: The executive vice president of the company observed that the operating income for September was much lower than anticipated, despite a higher-than-budgeted selling price and a lower-thanbudgeted variable cost per unit. As the company’s management accountant, you have been asked to provide explanations for the disappointing September results. Bank Management develops its flexible budget on the basis of budgeted per-output-unit revenue and per-output-unit variable costs without detailed analysis of budgeted inputs. Required: 1. Prepare a static-budget-based variance analysis of the September performance. 2. Prepare a flexible-budget-based variance analysis of the September performance. 3. Why might Bank Management find the flexible-budget-based variance analysis more informative than the static-budget-based variance analysis? Explain your answer. SOLUTION 1. Variance Analysis for Bank Management Printers for September 2014 Level 1 Analysis Units sold Revenue Variable costs Contribution margin Fixed costs Operating income Actual Static-Budget Results Variances (1) (2) = (1) – (3) 12,000 3,000 U a $252,000 $ 48,000 U 84,000d 36,000 F 168,000 12,000 U 150,000 5,000 U $ 18,000 $ 17,000 U Static Budget (3) 15,000 $300,000c 120,000f 180,000 145,000 $ 35,000 $17,000 U Total static-budget variance 2. Level 2 Analysis Units sold Revenue Variable costs FlexibleActual Budget Results Variances (1) (2) = (1) – (3) 12,000 0 $252,000a $12,000 F 84,000d 12,000 F 7-6 Sales Flexible Volume Static Budget Variances Budget (3) (4) = (3) – (5) (5) 12,000 3,000 U 15,000 $240,000b $60,000 U $300,000c e 96,000 24,000 F 120,000f Contribution margin Fixed costs Operating income 168,000 150,000 24,000 F 5,000 U 144,000 145,000 36,000 U 0 180,000 145,000 $ 18,000 $19,000 F $ (1,000) $36,000 U $ 35,000 $19,000 F $36,000 U Total flexible-budget Total sales-volume variance variance $17,000 U Total static-budget variance 12,000 × $21 = $252,000 12,000 × $20 = $240,000 c 15,000 × $20 = $300,000 12,000 × $7 = $ 84,000 12,000 × $8 = $ 96,000 f 15,000 × $8 = $120,000 a d b e 3. Level 2 analysis breaks down the static-budget variance into a flexible-budget variance and a sales-volume variance. The primary reason for the static-budget variance being unfavorable ($17,000 U) is the reduction in unit volume from the budgeted 15,000 to an actual 12,000. One explanation for this reduction is the increase in selling price from a budgeted $20 to an actual $21. Operating management was able to reduce variable costs by $12,000 relative to the flexible budget. This reduction could be a sign of efficient management. Alternatively, it could be due to using lower quality materials (which in turn adversely affected unit volume). 7-19 (30 min.) Flexible budget, working backward. The Clarkson Company produces engine parts for car manufacturers. A new accountant intern at Clarkson has accidentally deleted the calculations on the company’s variance analysis calculations for the year ended December 31, 2014. The following table is what remains of the data. Required: 1. Calculate all the required variances. (If your work is accurate, you will find that the total static-budget variance is $0.) 2. What are the actual and budgeted selling prices? What are the actual and budgeted variable costs per unit? 7-7 3. Review the variances you have calculated and discuss possible causes and potential problems. What is the important lesson learned here? SOLUTION 1. Variance Analysis for The Clarkson Company for the year ended December 31, 2014 Units sold Revenues Variable costs Contribution margin Fixed costs Operating income Actual Results (1) 130,000 $715,000 515,000 200,000 140,000 $ 60,000 FlexibleBudget Variances (2) = (1) (3) 0 $260,000 F 255,000 U 5,000 F 20,000 U $ 15,000 U Flexible Budget (3) 130,000 $455,000a 260,000b 195,000 120,000 $ 75,000 $15,000 U Total flexible-budget variance Sales-Volume Variances (4) = (3) (5) 10,000 F $35,000 F 20,000 U 15,000 F 0 $15,000 F Static Budget (5) 120,000 $420,000 240,000 180,000 120,000 $ 60,000 $15,000 F Total sales volume variance $0 Total static-budget variance a b 130,000 × $3.50 = $455,000; $420,000 120,000 = $3.50 130,000 × $2.00 = $260,000; $240,000 120,000 = $2.00 2. Actual selling price: Budgeted selling price: Actual variable cost per unit: Budgeted variable cost per unit: $715,000 420,000 515,000 240,000 ÷ ÷ ÷ 130,000 = 120,000 = 130,000 = 120,000 = $5.50 $3.50 $3.96 $2.00 3. A zero total static-budget variance may be due to offsetting total flexible-budget and total sales-volume variances. In this case, these two variances exactly offset each other: Total flexible-budget variance Total sales-volume variance $15,000 Unfavorable $15,000 Favorable A closer look at the variance components reveals some major deviations from plan. Actual variable costs increased from $2.00 to $3.96, causing an unfavorable flexible-budget variable cost variance of $255,000. Such an increase could be a result of, for example, a jump in direct material prices. Clarkson was able to pass most of the increase in costs onto their customers—actual selling price increased by 57% [($5.50 – $3.50) $3.50], bringing about an offsetting favorable flexible-budget revenue variance in the amount of $260,000. An increase in the actual number of units sold also contributed to more favorable results. The company should examine why the units sold increased despite an increase in direct material prices. For example, Clarkson’s customers may have stocked up, anticipating future increases in direct material prices. Alternatively, Clarkson’s selling price increases may have been lower than competitors’ price increases. Understanding the reasons why actual results differ from budgeted amounts can help Clarkson better manage its costs and pricing decisions in the future. The important lesson 7-8 learned here is that a superficial examination of summary level data (Levels 0 and 1) may be insufficient. It is imperative to scrutinize data at a more detailed level (Level 2). Had Clarkson not been able to pass costs on to customers, losses would have been considerable. 7-20 (30-40 min.) Flexible budget and sales volume variances, market-share and market-size variances. Luster, Inc., produces the basic fillings used in many popular frozen desserts and treats—vanilla and chocolate ice creams, puddings, meringues, and fudge. Luster uses standard costing and carries over no inventory from one month to the next. The ice-cream product group’s results for June 2014 were as follows: Sam Adler, the business manager for ice-cream products, is pleased that more pounds of ice cream were sold than budgeted and that revenues were up. Unfortunately, variable manufacturing costs went up, too. The bottom line is that contribution margin declined by $63,000, which is less than 3% of the budgeted revenues of $1,976,500. Overall, Adler feels that the business is running fine. Required: 1. Calculate the static-budget variance in units, revenues, variable manufacturing costs, and contribution margin. What percentage is each static-budget variance relative to its staticbudget amount? 2. Break down each static-budget variance into a flexible-budget variance and a sales-volume variance. 3. Calculate the selling-price variance. 4. Assume the role of management accountant at Luster. How would you present the results to Sam Adler? Should he be more concerned? If so, why? 7-9 SOLUTION 1. and 2. Performance Report for Luster, Inc., June 2014 Units (pounds) Revenues Variable mfg. costs Contribution margin Actual (1) 350,000 $2,012,500 1,137,500 $875,000 Flexible Budget Variances (2) = (1) – (3) $ 52,500 U 52,500 U $ 105,000 U Flexible Budget (3) 350,000 $2,065,000a 1,085,000b $ 980,000 $105,000 U Flexible-budget variance Sales Volume Variances (4) = (3) – (5) 15,000 F $88,500 F 46,500 U $ 42,000 F Static Budget (5) 335,000 $1,976,500 1,038,500 $938,000 Static Budget Variance (6) = (1) – (5) 15,000 F $36,000 F 99,000 U $ 63,000 U Static Budget Variance as % of Static Budget (7) = (6) (5) 4.48% 1.82% 9.53% 6.72% $ 42,000 F Sales-volume variance $63,000 U Static-budget variance a Budgeted selling price = $1,976,500 ÷ 335,000 lbs = $5.90 per lb. Flexible-budget revenues = $5.90 per lb. × 350,000 lbs. = $2,065,000 b Budgeted variable mfg. cost per unit = $1,038,500 ÷ 335,000 lbs. = $3.10 Flexible-budget variable mfg. costs = $3.10 per lb. × 350,000 lbs. = $1,085,000 3. The selling price variance, caused solely by the difference in actual and budgeted selling price, is the flexible-budget variance in revenues = $52,500 U. 7-10 4. The flexible-budget variances show that for the actual sales volume of 350,000 pounds, selling prices were lower and costs per pound were higher. The favorable sales volume variance in revenues (because more pounds of ice cream were sold than budgeted) helped offset the unfavorable variable cost variance and shored up the results in June 2014. Adler should be more concerned because the static-budget variance in contribution margin of $63,000 U is actually made up of a favorable sales-volume variance in contribution margin of $42,000, an unfavorable selling-price variance of $52,500 and an unfavorable variable manufacturing costs variance of $52,500. Adler should analyze why each of these variances occurred and the relationships among them. Could the efficiency of variable manufacturing costs be improved? The sales volume appears to have increased due to the lower average selling price per pound. 7-21 (20–30 min.) Price and efficiency variances. Peterson Foods manufactures pumpkin scones. For January 2014, it budgeted to purchase and use 15,000 pounds of pumpkin at $0.89 a pound. Actual purchases and usage for January 2014 were 16,000 pounds at $0.82 a pound. Peterson budgeted for 60,000 pumpkin scones. Actual output was 60,800 pumpkin scones. Required: 1. Compute the flexible-budget variance. 2. Compute the price and efficiency variances. 3. Comment on the results for requirements 1 and 2 and provide a possible explanation for them. SOLUTION 1. The key information items are: Output units (scones) Input units (pounds of pumpkin) Cost per input unit Actual 60,800 16,000 $ 0.82 Budgeted 60,000 15,000 $ 0.89 Peterson budgets to obtain four pumpkin scones from each pound of pumpkin. The flexible-budget variance is $408 F. Pumpkin costs Actual Results (1) $13,120a FlexibleBudget Variance (2) = (1) – (3) $408 F Flexible Budget (3) $13,528b 16,000 × $0.82 = $13,120 60,800 × 0.25 × $0.89 = $13,528 c 60,000 × 0.25 × $0.89 = $13,350 a b 7-11 Sales-Volume Static Variance Budget (4) = (3) – (5) (5) $178 U $13,350c 2. Actual Costs Incurred (Actual Input Qty. × Actual Price) $13,120a Actual Input Qty. × Budgeted Price $14,240b Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) $13,528c $1,120 F $712 U Price variance Efficiency variance $408 F Flexible-budget variance 16,000 × $0.82 = $13,120 16,000 × $0.89 = $14,240 c 60,800 × 0.25 × $0.89 = $13,528 a b 3. The favorable flexible-budget variance of $408 has two offsetting components: (a) favorable price variance of $1,120––reflects the $0.82 actual purchase cost being lower than the $0.89 budgeted purchase cost per pound. (b) unfavorable efficiency variance of $712––reflects the actual materials yield of 3.80 scones per pound of pumpkin (60,800 ÷ 16,000 = 3.80) being less than the budgeted yield of 4.00 (60,000 ÷ 15,000 = 4.00). The company used more pumpkins (materials) to make the scones than was budgeted. One explanation may be that Peterson purchased lower quality pumpkins at a lower cost per pound. 7-22 (15 min.) Materials and manufacturing labor variances. Consider the following data collected for Great Homes, Inc.: Required: Compute the price, efficiency, and flexible-budget variances for direct materials and direct manufacturing labor. 7-12 SOLUTION Direct Materials Actual Costs Incurred (Actual Input Qty. × Actual Price) $200,000 Actual Input Qty. × Budgeted Price $214,000 Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) $225,000 $14,000 F $11,000 F Price variance Efficiency variance $25,000 F Flexible-budget variance Direct Mfg. Labor $90,000 $86,000 $80,000 $4,000 U $6,000 U Price variance Efficiency variance $10,000 U Flexible-budget variance 7-13 7-23 (30 min.) Direct materials and direct manufacturing labor variances. SallyMay, Inc., designs and manufactures T-shirts. It sells its T-shirts to brand-name clothes retailers in lots of one dozen. SallyMay’s May 2013 static budget and actual results for direct inputs are as follows: SallyMay has a policy of analyzing all input variances when they add up to more than 10% of the total cost of materials and labor in the flexible budget, and this is true in May 2013. The production manager discusses the sources of the variances: “A new type of material was purchased in May. This led to faster cutting and sewing, but the workers used more material than usual as they learned to work with it. For now, the standards are fine.” Required: 1. Calculate the direct materials and direct manufacturing labor price and efficiency variances in May 2013. What is the total flexible-budget variance for both inputs (direct materials and direct manufacturing labor) combined? What percentage is this variance of the total cost of direct materials and direct manufacturing labor in the flexible budget? 2. Sally King, the CEO, is concerned about the input variances. But she likes the quality and feel of the new material and agrees to use it for one more year. In May 2014, SallyMay again produces 450 lots of T-shirts. Relative to May 2013, 2% less direct material is used, direct material price is down 5%, and 2% less direct manufacturing labor is used. Labor price has remained the same as in May 2013. Calculate the direct materials and direct manufacturing labor price and efficiency variances in May 2014. What is the total flexible-budget variance for both inputs (direct materials and direct manufacturing labor) combined? What percentage is this variance of the total cost of direct materials and direct manufacturing labor in the flexible budget? 3. Comment on the May 2014 results. Would you continue the “experiment” of using the new material? 7-14 SOLUTION 1. May 2013 Units Direct materials Direct labor Total price variance Total efficiency variance Actual Results (1) 450 $13,338.00 $ 5,535.00 Actual Quantity Budgeted Price (3) Price Variance (2) = (1)–(3) $11,628.00a $ 5,467.50c $1,710.00 U $ 67.50 U $1,777.50 U Efficiency Variance (4) = (3) – (5) $918.00 U $364.50 F Flexible Budget (5) 450 $10,710.00b $5,832.00d $553.50 U 6,840 meters × $1.70 per meter = $11,628 450 lots × 14 meters per lot × $1.70 per meter = $10,710 c 675 hours × $8.10 per hour = $5,467.50 d 450 lots × 1.6 hours per lot × $8.10 per hour = $5,832 a b Total flexible-budget variance for both inputs = $1,777.50 U + $553.50 U = $2,331.00U Total flexible-budget cost of direct materials and direct labor = $10,710 + $5,832 = $16,542 Total flexible-budget variance as % of total flexible-budget costs = $2,331.00 ÷ $16,542 = 14.09% 2. May 2014 Units Direct materials Direct manuf. labor Total price variance Total efficiency variance Actual Results (1) 450 $12,400.92a $ 5,424.30d Actual Quantity Budgeted Price (3) Price Variance (2) = (1) – (3) $1,005.48 $ 66.15 $1,071.63 U U U $11,395.44b $ 5,358.15e Efficiency Variance (4) = (3) – (5) $685.44 $473.85 U F $211.59 U Flexible Budget (5) 450 $10,710.00c $5,832.00c Actual dir. mat. cost, May 2014 = Actual dir. mat. cost, May 2013 × 0.98 × 0.95 = $13,338 × 0.98 × 0.95 = $12.400.92 Alternatively, actual dir. mat. cost, May 2014 = (Actual dir. mat. quantity used in May 2013 × 0.98) × (Actual dir. mat. price in May 2013 × 0.95) = (6,840 meters × 0.98) × ($1.95/meter × 0.95) = 6,703.20 × $1.852 = $12,400.92 b (6,840 meters × 0.98) × $1.70 per meter = $11,395.44 c Unchanged from 2013. d Actual dir. labor cost, May 2014 = Actual dir. manuf. cost May 2013 × 0.98 = $5,535.00 × 0.98 = $5,424.30 Alternatively, actual dir. labor cost, May 2014 = (Actual dir. manuf. labor quantity used in May 2013 × 0.98) × Actual dir. labor price in 2013 = (675 hours × 0.98) × $8.20 per hour = 661.50 hours × $8.20 per hour = $5,424.30 e (675 hours × 0.98) × $8.10 per hour = $5,358.15 a 7-15 Total flexible-budget variance for both inputs = $1,071.63U + $211.59U = $1,283.22U Total flexible-budget cost of direct materials and direct labor = $10,710 + $5,832 = $16,542 Total flexible-budget variance as % of total flexible-budget costs = $1,283.22 $16,542 = 7.76% 3. Efficiencies have improved in the direction indicated by the production manager—but, it is unclear whether they are a trend or a one-time occurrence. Also, overall, variances are still 7.8 percent of flexible input budget. SallyMay should continue to use the new material, especially in light of its superior quality and feel, but it may want to keep the following points in mind: 7-24 The new material costs substantially more than the old ($1.95 in 2013 and $1.852 in 2014 versus $1.70 per meter). Its price is unlikely to come down even more within the coming year. Standard material price should be reexamined and possibly changed. SallyMay should continue to work to reduce direct materials and direct manufacturing labor content. The reductions from May 2013 to May 2014 are a good development and should be encouraged. (30 min.) Price and efficiency variances, journal entries. The Schuyler Corporation manufactures lamps. It has set up the following standards per finished unit for direct materials and direct manufacturing labor: The number of finished units budgeted for January 2014 was 10,000; 9,850 units were actually produced. Actual results in January 2014 were as follows: Assume that there was no beginning inventory of either direct materials or finished units. During the month, materials purchased amounted to 100,000 lb., at a total cost of $465,000. Input price variances are isolated upon purchase. Input-efficiency variances are isolated at the time of usage. Required: 1. Compute the January 2014 price and efficiency variances of direct materials and direct manufacturing labor. 2. Prepare journal entries to record the variances in requirement 1. 3. Comment on the January 2014 price and efficiency variances of Schuyler Corporation. 7-16 4. Why might Schuyler calculate direct materials price variances and direct materials efficiency variances with reference to different points in time? SOLUTION 1. Direct materials and direct manufacturing labor are analyzed in turn: Actual Costs Incurred (Actual Input Qty. × Actual Price) Direct Materials (100,000 × $4.65a) $465,000 Actual Input Qty. × Budgeted Price Purchases Usage (100,000 × $4.50) $450,000 (98,055 × $4.50) $441,248 $15,000 U Price variance Direct Manufacturing Labor (4,900 × $31.5b) $154,350 b (9,850 × 10 × $4.50) $443,250 $2,002 F Efficiency variance (9,850 × 0.5 × $30) or (4,925 × $30) $147,750 (4,900 × $30) $147,000 $7,350 U Price variance a Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) $750 F Efficiency variance $465,000 ÷ 100,000 = $4.65 $154,350 ÷ 4,900 = $31.5 2. Direct Materials Control Direct Materials Price Variance Accounts Payable or Cash Control 450,000 15,000 Work-in-Process Control Direct Materials Control Direct Materials Efficiency Variance 443,250 Work-in-Process Control Direct Manuf. Labor Price Variance Wages Payable Control Direct Manuf. Labor Efficiency Variance 147,750 7,350 465,000 441,248 2,002 154,350 750 3. Some students’ comments will be immersed in conjecture about higher prices for materials, better quality materials, higher-grade labor, better efficiency in use of materials, and so forth. A possibility is that approximately the same labor force, paid somewhat more, is taking slightly less time with better materials and causing less waste and spoilage. A key point in this problem is that all of these efficiency variances are likely to be insignificant. They are so small as to be nearly meaningless. Fluctuations about standards are bound to occur in a random fashion. Practically, from a control viewpoint, a standard is a band or range of acceptable performance rather than a single-figure measure. 7-17 4. The purchasing point is where responsibility for price variances is found most often. The production point is where responsibility for efficiency variances is found most often. The Schuyler Corporation may calculate variances at different points in time to tie in with these different responsibility areas. 7-25 (2030 min.) Materials and manufacturing labor variances, standard costs. Dunn, Inc., is a privately held furniture manufacturer. For August 2014, Dunn had the following standards for one of its products, a wicker chair: The following data were compiled regarding actual performance: actual output units (chairs) produced, 2,000; square yards of input purchased and used, 3,700; price per square yard, $5.10; direct manufacturing labor costs, $8,820; actual hours of input, 900; labor price per hour, $9.80. Required: 1. Show computations of price and efficiency variances for direct materials and direct manufacturing labor. Give a plausible explanation of why each variance occurred. 2. Suppose 6,000 square yards of materials were purchased (at $5.10 per square yard), even though only 3,700 square yards were used. Suppose further that variances are identified at their most timely control point; accordingly, direct materials price variances are isolated and traced at the time of purchase to the purchasing department rather than to the production department. Compute the price and efficiency variances under this approach. SOLUTION 1. Direct Materials Actual Costs Incurred (Actual Input Qty. × Actual Price) Actual Input Qty. × Budgeted Price (3,700 sq. yds. × $5.10) $18,870 (3,700 sq. yds. × $5.00) $18,500 Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (2,000 × 2 × $5.00) (4,000 sq. yds. × $5.00) $20,000 $370 U Price variance $1,500 F Efficiency variance $1,130 F Flexible-budget variance The unfavorable materials price variance may be unrelated to the favorable materials efficiency variance. For example, (a) the purchasing officer may be less skillful than assumed in the budget, or (b) there was an unexpected increase in materials price per square yard due to 7-18 reduced competition. Similarly, the favorable materials efficiency variance may be unrelated to the unfavorable materials price variance. For example, (a) the production manager may have been able to employ higher-skilled workers, or (b) the budgeted materials standards were set too loosely. It is also possible that the two variances are interrelated. The higher materials input price may be due to higher-quality materials being purchased. Less material was used than budgeted due to the high quality of the materials. Direct Manufacturing Labor Actual Costs Incurred (Actual Input Qty. × Actual Price) Actual Input Qty. × Budgeted Price (900 hrs. × $9.80) $8,820 (900 hrs. × $10.00) $9,000 $180 F Price variance Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (2,000 × 0.5 × $10.00) (1,000 hrs. × $10.00) $10,000 $1,000 F Efficiency variance $1,180 F Flexible-budget variance The favorable labor price variance may be due to, say, (a) a reduction in labor rates due to a recession, or (b) the standard being set without detailed analysis of labor compensation. The favorable labor efficiency variance may be due to, say, (a) more efficient workers being employed, (b) a redesign in the plant enabling labor to be more productive, or (c) the use of higher quality materials. 7-19 2. Control Point Purchasing Actual Costs Incurred (Actual Input Qty. × Actual Price) (6,000 sq. yds.× $5.10) $30,600 Actual Input Qty. × Budgeted Price (6,000 sq. yds. × $5.00) $30,000 Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) $600 U Price variance Production (3,700 sq. yds.× $5.00) $18,500 (2,000 × 2 × $5.00) $20,000 $1,500 F Efficiency variance Direct manufacturing labor variances are the same as in requirement 1. 7-20 7-26 (1525 min.) Journal entries and T-accounts (continuation of 7-25). Prepare journal entries and post them to T-accounts for all transactions in Exercise 7-25, including requirement 2. Summarize how these journal entries differ from the normal-costing entries described in Chapter 4, pages 121–123. SOLUTION For requirement 1 from Exercise 7-25: a. Direct Materials Control Direct Materials Price Variance Accounts Payable Control To record purchase of direct materials. 18,500 370 18,870 b. Work-in-Process Control Direct Materials Efficiency Variance Direct Materials Control To record direct materials used. 20,000 1,500 18,500 c. Work-in-Process Control 10,000 Direct Manufacturing Labor Price Variance Direct Manufacturing Labor Efficiency Variance Wages Payable Control To record liability for and allocation of direct labor costs. Direct Materials Control (a) 18,500 (b) 18,500 Work-in-Process Control (b) 20,000 (c) 10,000 Wages Payable Control (c) 8,820 Direct Materials Price Variance (a) 370 Direct Manufacturing Labor Price Variance (c) 180 180 1,000 8,820 Direct Materials Efficiency Variance (b) 1,500 Direct Manuf. Labor Efficiency Variance (c) 1,000 Accounts Payable Control (a) 18,870 For requirement 2 from Exercise 7-25: The following journal entries pertain to the measurement of price and efficiency variances when 6,000 sq. yds. of direct materials are purchased: a1. Direct Materials Control Direct Materials Price Variance Accounts Payable Control 30,000 600 30,600 7-21 To record direct materials purchased. a2. Work-in-Process Control Direct Materials Control Direct Materials Efficiency Variance To record direct materials used. Direct Materials Control (a1) 30,000 (a2) 18,500 20,000 18,500 1,500 Direct Materials Price Variance (a1) 600 Accounts Payable Control (a1) 30,600 Work-in-Process Control (a2) 20,000 Direct Materials Efficiency Variance (a2) 1,500 The T-account entries related to direct manufacturing labor are the same as in requirement 1. The difference between standard costing and normal costing for direct cost items is: Direct Costs Standard Costs Standard price(s) × Standard input allowed for actual outputs achieved Normal Costs Actual price(s) × Actual input These journal entries differ from the normal costing entries because Work-in-Process Control is no longer carried at “actual” costs. Furthermore, Direct Materials Control is carried at standard unit prices rather than actual unit prices. Finally, variances appear for direct materials and direct manufacturing labor under standard costing but not under normal costing. 7-22 7-27 (25 min.) Price and efficiency variances, benchmarking. Topiary Co. produces molded plastic garden pots and other plastic containers. In June 2014, Topiary produces 1,000 lots (each lot is 12 dozen pots) of its most popular line of pots, the 14inch “Grecian urns,” at each of its two plants, which are located in Mineola and Bayside. The production manager, Janice Roberts, asks her assistant, Alastair Ramy, to find out the precise per-unit budgeted variable costs at the two plants and the variable costs of a competitor, Land Art, who offers similar-quality pots at cheaper prices. Ramy pulls together the following information for each lot: Required: 1. What is the budgeted variable cost per lot at the Mineola Plant, the Bayside Plant, and at Land Art? 2. Using the Land Art data as the standard, calculate the direct materials and direct labor price and efficiency variances for the Mineola and Bayside plants. 3. What advantage does Topiary get by using Land Art’s benchmark data as standards in calculating its variances? Identify two issues that Roberts should keep in mind in using the Land Art data as the standards. SOLUTION 1. Direct materials Direct labor Variable overhead Budgeted variable cost Direct materials Direct labor Variable overhead Budgeted variable cost Mineola Plant Prices and quantities 13.50 lbs @ $ 9.20 per lb 3 hrs @ $10.15 per hr Bayside Plant Prices and quantities 14.00 lbs @ $ 9.00 per lb 2.7 hrs @ $10.20 per hr 7-23 Cost per lot $124.20 30.45 12.00 $166.65 Cost per lot $126.00 27.54 11.00 $164.54 Direct materials Direct labor Variable overhead Budgeted variable cost 2. Land Art Prices and quantities 13.00 lbs @ $ 8.80 per lb 2.5 hrs @ $10.00 per hr Cost per lot $114.40 25.00 11.00 $150.40 Mineola Plant Lots Direct materials Direct labor Actual Results (1) 1,000 $124,200 $ 30,450 Price Variance (2) = (1) – (3) Actual Quantity Budgeted Price (3) Efficiency Variance (4) = (3) – (5) $118,800b $ 30,000c $4,400 U $5,000 U $5,400 U $ 450 U Flexible Budgeta (5) 1,000 $114,400 $ 25,000 a Using Land Art’s prices and quantities as the standard: Direct materials: (13 lbs./lot 1,000 lots) $8.80/lb. = $114,400 (2.5 hrs./lot 1,000 lots) $10.00/hr. = $25,000 b (13.50 lbs./lot 1,000 lots) $8.80 per lb. = $118,800 c (3 hours/lot 1,000 lots) $10/hr. = $30,000 Bayside Plant Lots Direct Materials Direct Labor Actual Results (1) 1,000 $126,000 $ 27,540 Price Variance (2) = (1) – (3) $2,800 U $ 540 U Actual Quantity Budgeted Price (3) $123,200b $ 27,000c Efficiency Variance (4) = (3) – (5) $8,800 U $2,000 U Flexible Budgeta (5) 1,000 $114,400 $ 25,000 a Using Land Art’s prices and quantities as the standard: Direct materials: (13 lb./lot 1,000 lots) $8.80/lb. = $114,400 (2.5 hrs./lot 1,000 lots) $10.00/lb. = $25,000 b (14 lbs./lot 1,000 lots) $8.80 per lb. = $123,200 c (2.7 hours/lot 1,000 lots) $10/hr. = $27,000 3. Using an objective, external benchmark, like that of a competitor, will preempt the possibility of any one plant feeling that the other is being favored. That this competitor, Land Art, is successful will also put positive pressure on the two plants to improve (note that all variances are unfavorable). Issues that Topiary should keep in mind include the following: Ensure that Land Art is indeed the best and most relevant standard (for example, is 7-24 7-28 there another competitor in the marketplace which should be considered?). Ensure that the data is reliable. Ensure that Land Art is similar enough to use as a standard (if Land Art has a different business model, for example, it may be following a strategy of lowering costs that Topiary may not want to emulate because Topiary is trying to differentiate its products). (50 min.) Static and flexible budgets, service sector. Student Finance (StuFi) is a startup that aims to use the power of social communities to transform the student loan market. It connects participants through a dedicated lending pool, enabling current students to borrow from a school’s alumni community. StuFi’s revenue model is to take an upfront fee of 40 basis points (0.40%) each from the alumni investor and the student borrower for every loan originated on its platform. StuFi hopes to go public in the near future and is keen to ensure that its financial results are in line with that ambition. StuFi’s budgeted and actual results for the third quarter of 2014 are presented below. Required: 1. Prepare StuFi’s static budget of operating income for the third quarter of 2014. 2. Prepare an analysis of variances for the third quarter of 2014 along the lines of Exhibit 7-2; identify the sales volume and flexible budget variances for operating income. 3. Compute the professional labor price and efficiency variances for the third quarter of 2014. 4. What factors would you consider in evaluating the effectiveness of professional labor in the third quarter of 2014. SOLUTION Static Budget $9,512,000 1. Revenue (8,200 × 0.8% × $145,000) Variable costs: 7-25 Professional labor (8 × $45 × 8,200) Credit verification ($100 × 8,200) Federal documentation fees ($120 × 8,200) Courier services ($50 × 8,200) Total variable costs Contribution margin Fixed administrative costs Fixed technology costs Operating income 2. Actual results for third quarter 2014: Revenue (10,250 × 0.8% × $162,000) Variable costs: Professional labor (9.5 × $50 × 10,250) Credit verification ($100 × 10,250) Federal documentation fees ($125 × 10,250) Courier services ($54 × 10,250) Total variable costs Contribution margin Fixed administrative costs Fixed technology costs Operating income 7-26 2,952,000 820,000 984,000 410,000 5,166,000 4,346,000 800,000 1,300,000 $2,246,000 $13,284,000 4,868,750 1,025,000 1,281,250 553,500 7,728,500 5,555,500 945,000 _ 1,415,000 $ 3,195,500 Level 2 Analysis Actual Results (1) Loans FlexibleBudget Variances (1) – (3) 10,250 0 Flexible Budget (3) SalesVolume Variances (3) – (5) Static Budget (5) 10,250 2,050 F 8,200 Revenue $13,284,000 $1,394,000 F $11,890,000 Variable costs: Professional labor 4,868,750 1,178,750 U 3,690,000 Credit verification 1,025,000 0 1,025,000 Federal doc. Fees 1,281,250 51,250 U 1,230,000 Courier services 553,500 41,000 U 512,500 Total variable costs 7,728,500 1,271,000 U 6,457,500 Contribution margin 5,555,500 123,000 F 5,432,500 Fixed administrative costs 945,000 145,000 U 800,000 Fixed technology costs 1,415,000 115,000 U 1,300,000 Operating income $3,195,500 $ 137,000 U $3,332,500 $2,378,000 $9,512,000 738,000 U 205,000 U 246,000 U 102,500 U 1,291,500 U 1,086,500 F 0 0 $1,086,500 F 2,952,000 820,000 984,000 410,000 5,166,000 4,346,000 800,000 1,300,000 $2,246,000 $137,000 U Total flexiblebudget variance $1,086,500 F Total salesvolume variance $949,500 F Total static-budget variance 3. Actual Costs Incurred (Actual Input Qty. × Actual Price) (1) (10,250 × 9.5 × $50) 97,37 hrs. × $50/hr. $4,868,750 Actual Input Qty. × Budgeted Price (2) (10,250 × 9.5 × $45) 97,375 hrs. × $45/hr. $4,381,875 $486,875 U Price variance Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (3) (10,250 × 8.0 × $45) 82,000 hrs. ×$45/hr. $3,690,000 $691,875 U Efficiency variance $1,178,750 U Flexible-budget variance 4. Effectiveness refers to the degree to which a predetermined objective is accomplished. One objective of StuFi professional labor is to maximize loan-based revenue (0.8% of loan amount × number of loans). The professional staff has increased the number of loans from a budgeted 8,200 to 10,250, a significant increase. In addition, the average loan amount increased from a budgeted $145,000 to $162,000. The result is an increase in revenue from the budgeted $9,512,000 to actual $13,284,000. With both a higher number of loans and a higher average amount per loan, there was an increase in the effectiveness of professional labor in the third quarter of 2014. 7-27 7-29 (30 min.) Flexible budget, direct materials and direct manufacturing labor variances. Milan Statuary manufactures bust statues of famous historical figures. All statues are the same size. Each unit requires the same amount of resources. The following information is from the static budget for 2014: Standard quantities, standard prices, and standard unit costs follow for direct materials and direct manufacturing labor: During 2014, actual number of units produced and sold was 5,100, at an average selling price of $730. Actual cost of direct materials used was $1,149,400, based on 70,000 pounds purchased at $16.42 per pound. Direct manufacturing labor-hours actually used were 17,000, at the rate of $33.70 per hour. As a result, actual direct manufacturing labor costs were $572,900. Actual fixed costs were $1,200,000. There were no beginning or ending inventories. Required: 1. Calculate the sales-volume variance and flexible-budget variance for operating income. 2. Compute price and efficiency variances for direct materials and direct manufacturing labor. 7-28 SOLUTION 1. Variance Analysis for Milan Statuary for 2014 Actual Results FlexibleBudget Variances Flexible Budget SalesVolume Variances Static Budget Units sold Revenues (1) (2) = (1) – (3) (3) (4) = (3) – (5) (5) 5,100a 0 5,100 1,000 U 6,100a b c $3,723,000 $153,000 F $3,570,000 $700,000 U $4,270,000d Direct materials Direct manufacturing labor Fixed costs Total costs Operating income $1,149,400 $ 7,000 U $1,142,400e $224,000 F $1,366,400f 572,900a 8,500 F 581,400g 114,000 F 695,400h a a 1,200,000 150,000 F 1,350,000 0 1,350,000a $2,922,300 $151,500 F $3,073,800 $338,000 F $3,411,800 $ 800,700 $304,500 F $ 496,200 $362,000 U $ 858,200 $304,500 F $362,000 U Flexible-budget variance Sales-volume variance $57,500 U Static-budget variance a Given $730/unit × 5,100 units = $3,723,000 c $700/unit × 5,100 units = $3,570,000 d $700/unit × 6,100 units = $4,270,000 e $224/unit × 5,100 units = $1,142,400 f $224/unit × 6,100 units = $1,366,400 g $114/unit × 5,100 units = $581,400 h $114/unit × 6,100 units = $695,400 b 7-29 2. Actual Incurred (Actual Input Qty. × Actual Price) Direct materials Actual Input Qty. × Budgeted Price $1,149,400a $980,000b Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) $1,142,400c $169,400 U Price variance $162,400 F Efficiency variance $7,000 U Flexible-budget variance Direct manufacturing labor $572,900d $510,000e $581,400f $62,900 U $71,400 F Price variance Efficiency variance $8,500 F Flexible-budget variance a 70,000 pounds × $16.42/pound = $1,149,400 70,000 pounds × $14/pound = $980,000 c 5,100 statues × 16 pounds/statue × $14/pound = 81,600 pounds × $14/pound = $1,142,400 d 17,000 hours × $33.70/hour = $572,900 e 17,000 hours × $30/hour = $510,000 f 5,100 statues × 3.8 hours/statue × $30/hour = 19,380 hours × $30/hour = $581,400 b 7-30 7-30 (30 min.) Variance analysis, nonmanufacturing setting. Marcus McQueen has run In-A-Flash Car Detailing for the past 10 years. His static budget and actual results for June 2014 are provided next. Marcus has one employee who has been with him for all 10 years that he has been in business. In addition, at any given time he also employs two other less experienced workers. It usually takes each employee 2 hours to detail a vehicle, regardless of his or her experience. Marcus pays his experienced employee $30 per vehicle and the other two employees $15 per vehicle. There were no wage increases in June. Required: 1. How many cars, on average, did Marcus budget for each employee? How many cars did each employee actually detail? 2. Prepare a flexible budget for June 2014. 3. Compute the sales price variance and the labor efficiency variance for each labor type. 4. What information, in addition to that provided in the income statements, would you want Marcus to gather, if you wanted to improve operational efficiency? SOLUTION Note: Some print versions of the text refer to the Image line of sunglasses managed by John Puckett. The name of the line should be Delta and the manager’s name is John Barton. 1. This is a problem of two equations and two unknowns. The two equations relate to the number of cars detailed and the labor costs (the wages paid to the employees). X = number of cars detailed by the experienced employee Y = number of cars detailed by the less experienced employees (combined) Budget: X + Y = 280 $30X + $15Y = $6,720 Actual: X + Y = 320 $30X + $15Y = $8,400 Substitution: 30X + 15(280 – X) = 6,720 Substitution: 30X + 15(320 – X) = 8,400 7-31 15X = 2,520 X= 168 cars Y=112 cars 15X = 3,600 X = 240 cars Y= 80 cars Budget: The experienced employee is budgeted to detail 168 cars (and earn $5,040), and the less experienced employees are budgeted to detail 56 cars each and earn $840 apiece. Actual: The experienced employee details 240 cars (and grosses $7,200 for the month), and the other two wash 40 each and gross $600 apiece. 2. Actual Results (1) Units sold FlexibleBudget Variances (2) = (1) – (3) 320 Revenues Variable costs Supplies Labor – Experienced Labor – Less experienced Total variable costs Contribution Margin Fixed costs Operating income Flexible Budget (3) Sales Volume Variance (4) = (3) – (5) 320 Static Budget (5) 280 $72,000 $ 11,200 F $60,800a $ 7,600 F $ 53,200 1,360 7,200 1,200 9,760 62,240 9,800 $52,440 80 F 1,440 U 720 F 640 U 10,560 F 0 $ 10,560 F 1,440b 5,760c 1,920d 9,120 51,680 9,800 $41,880 180 U 720 U 240 U 1,140 U 6,460 F 0 $ 6,460 F 1,260 5,040 1,680 7,980 45,220 9,800 $35,240 320 × ($53,200/280) 320 × ($1,260/280) c 320 × ($5,040/280) d 320 × ($1,680/280) a b 3. Actual sales price = $72,000 ÷ 320 = $225 Sales Price Variance = (Actual sales price – Budgeted sales price) × Actual number of cars detailed: = ($225 – $190) × 320 = $11,200 Favorable Labor efficiency for experienced worker: Standard cars expected to be completed by experienced worker based on actual number of cars detailed = (168 ÷ 280) × 320 = 192 cars Labor efficiency variance = Budgeted wage rate per car × (Actual cars detailed – budgeted cars detailed) = $30 × (240 – 192) 7-32 = $1,440 Unfavorable Labor efficiency for less-experienced workers: Standard cars expected to be completed by less-experienced workers based on actual number of cars detailed = (112 ÷ 280) × 320 = 128 cars Labor efficiency variance = Budgeted wage rate per car × (Actual cars detailed – budgeted cars detailed) = $15 × (80 – 128) = $720 Favorable 4. In addition to understanding the variances computed above, Marcus should attempt to keep track of the number of cars worked on by each employee, as well as the number of hours actually spent on each car. In addition, Marcus should look at the prices charged for detailing, in relation to the hours spent on each job. It should also be considered whether the experienced worker should be asked to take less time per car, given his prior years at work and the fact that he is paid twice the wage rate of the less-experienced employees. 7-33 7-31 (60 min.) Comprehensive variance analysis, responsibility issues. (CMA, adapted) Ultra, Inc., manufactures a full line of well-known sunglasses frames and lenses. Ultra uses a standard costing system to set attainable standards for direct materials, labor, and overhead costs. Ultra reviews and revises standards annually as necessary. Department managers, whose evaluations and bonuses are affected by their department’s performance, are held responsible to explain variances in their department performance reports. Recently, the manufacturing variances in the Delta prestige line of sunglasses have caused some concern. For no apparent reason, unfavorable materials and labor variances have occurred. At the monthly staff meeting, John Puckett, manager of the Image line, will be expected to explain his variances and suggest ways of improving performance. Barton will be asked to explain the following performance report for 2014: Barton collected the following information: Three items comprised the standard variable manufacturing costs in 2014: Direct materials: Frames. Static budget cost of $35,880. The standard input for 2014 is 2.00 ounces per unit. Direct materials: Lenses. Static budget costs of $96,720. The standard input for 2014 is 4.00 ounces per unit. Direct manufacturing labor: Static budget costs of $140,400. The standard input for 2014 is 1 hour per unit. Assume there are no variable manufacturing overhead costs. The actual variable manufacturing costs in 2014 were as follows: Direct materials: Frames. Actual costs of $70,080. Actual ounces used were 4.00 ounces per unit. Direct materials: Lenses. Actual costs of $131,400. Actual ounces used were 6.00 ounces per unit. Direct manufacturing labor: Actual costs of $145,124. The actual labor rate was $14.20 per hour. Required: 1. Prepare a report that includes the following: a. Selling-price variance b. Sales-volume variance and flexible-budget variance for operating income in the format of the analysis in Exhibit 7-2 c. Price and efficiency variances for the following: 7-34 Direct materials: frames Direct materials: lenses Direct manufacturing labor 2. Give three possible explanations for each of the three price and efficiency variances at Ultra in requirement 1c. SOLUTION 1a. Actual selling price = $79.00 Budgeted selling price = $78.00 Actual sales volume = 7,300 units Selling price variance = (Actual sales price Budgeted sales price) × Actual sales volume = ($79 $78) × 7,300 = $7,300 Favorable 1b. Development of Flexible Budget Revenues Variable costs DMFrames $2.30/oz. × 2.00 oz. DMLenses $3.10/oz. × 4.00 oz. Direct manuf. labor $18.00/hr. × 1.00 hrs. Total variable manufacturing costs Fixed manufacturing costs Total manufacturing costs Budgeted Unit Amounts $78.00 Actual Volume 7,300 4.60a 12.40b 18.00c Flexible Budget Amount $569,400 7,300 7,300 7,300 Gross margin a 33,580 90,520 131,400 255,500 114,000 369,500 $199,900 $35,880 ÷ 7,800 units; b$96,720 ÷ 7,800 units; c$140,400 ÷ 7,800 units Actual Results (1) Units sold Revenues Variable costs DMFrames DMLenses Direct manuf. labor Total variable costs Fixed manuf. Costs Total costs Gross margin FlexibleBudget Variances (2) = (1) – (3) 7,300 Flexible Budget (3) Sales Volume Variance (4) = (3) – (5) 7,300 Static Budget (5) 7,800 $576,700 $ 7,300 F $569,400 $ 39,000 U $608,400 70,800 131,400 145,124 346,604 111,000 457,604 $ 119,096 36,500 U 40,880 U 13,724 U 91,104 U 3,000 F 88,104 U $80,804 U 33,580 90,520 131,400 255,500 114,000 369,500 $199,900 2,300 F 6,200 F 9,000 F 17,500 F 0 17,500 F $ 21,500 U 35,880 96,720 140,400 273,000 114,000 387,000 $221,400 7-35 Level 2 $80,804 U Flexible-budget variance Level 1 $ 21,500 U Sales-volume variance $102,304 U Static-budget variance 7-36 1c. Price and Efficiency Variances DMFramesActual ounces used = 4.00 per unit × 7,300 units = 29,200 oz. Price per oz. = $70,080 29,200 = $2.40 DMLensesActual ounces used = 6.00 per unit × 7,300 units = 43,800 oz. Price per oz. = $131,400 43,800 = $3.00 Direct LaborActual labor hours = $145,124 14.20 = 10,220 hours Labor hours per unit = 10,220 7,300 units = 1.40 hours per unit Direct Materials: Frames Actual Costs Incurred (Actual Input Qty. × Actual Price) (1) (7,300 × 4× $2.40) $70,080 Actual Input Qty. × Budgeted Price (2) (7,300 × 4 × $2.30) $67,160 $2,920 U Price variance Direct Materials: Lenses (7,300 × 6.0 × $3.00) $131,400 $33,580 U Efficiency variance (7,300 × 6.0 × $3.10) $135,780 $4,380 F Price variance Direct Manuf. Labor (7,300 × 1.40 × $14.20) $145,124 (7,300 × 4.00 × $3.10) $90,520 $45,260 U Efficiency variance (7,300× 1.40 × $18.00) $183,960 $38,836 F Price variance 2. Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (3) (7,300 × 2.00 × $2.30) $33,580 (7,300 × 1.00 × $18.00) $131,400 $52,560 U Efficiency variance Possible explanations for the price variances are (a) unexpected outcomes from purchasing and labor negotiations during the year. (b) higher quality of frames and/or lower quality of lenses purchased. (c) standards set incorrectly at the start of the year. Possible explanations for the uniformly unfavorable efficiency variances are (a) substantially higher usage of lenses due to poor-quality lenses purchased at lower price. (b) lesser trained workers hired at lower rates result in higher materials usage (for both frames and lenses), as well as lower levels of labor efficiency. (c) standards set incorrectly at the start of the year. 7-37 7-32 (20 min.) Possible causes for price and efficiency variances. You are a student preparing for a job interview with a Fortune 100 consumer products manufacturer. You are applying for a job in the finance department. This company is known for its rigorous case-based interview process. One of the students who successfully obtained a job with them upon graduation last year advised you to “know your variances cold!” When you inquired further, she told you that she had been asked to pretend that she was investigating wage and materials variances. Per her advice, you have been studying the causes and consequences of variances. You are excited when you walk in and find that the first case deals with variance analysis. You are given the following data for May for a detergent bottling plant located in Mexico: Please respond to the following questions as if you were in an interview situation: Required: 1. Calculate the materials efficiency and price variance and the wage and labor efficiency variances for the month of May. 2. You are given the following context: “Union organizers are targeting our detergent bottling plant in Puebla, Mexico, for a union.” Can you provide a better explanation for the variances that you have calculated on the basis of this information? 7-38 SOLUTION 1. Actual Costs Incurred (Actual Input Qty. × Actual Price) (1) Direct Materials: Bottles Pesos 2,205,000 Actual Input Qty. × Budgeted Price (2) (6,300,000 × Peso 0.34) Pesos 2,142,000 Pesos 63,000 U Price variance Direct Manufacturing Labor Pesos 739,165 Pesos 306,000 U Efficiency variance (24,500 × Peso 29.30) Pesos 717,850 Pesos 21,315 U Price variance 2. Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (3) (360,000 × 15 × Peso 0.34) Pesos 1,836,000 (360,000 × (2/60) × Peso 29.30) Pesos 351,600 Pesos 366,250 U Efficiency variance If union organizers are targeting our plant, it could suggest employee dissatisfaction with our wage and benefits policies. During this time of targeting, we might expect employees to work more slowly, and they may be less careful with the materials that they are using. These tactics might be seen as helpful in either organizing the union or in receiving increases in wages and/or benefits. We should expect unfavorable efficiency variances for both wages and materials. We may see an unfavorable wage variance, if we need to pay overtime due to work slowdowns. We do, in fact, see a substantial unfavorable materials quantity variance, representing a serious overuse of materials. While we may not expect each bottle to use exactly 15 oz. of materials, we do expect the shrinkage to be much less than this. Similarly, we see well over double the number of hours used relative to what we expect to make and fill this number of bottles. They are able to produce just under 15 bottles per hour, instead of the standard 30 bottles per hour. It is plausible that this waste and inefficiency are either caused by, or are reflective of, the reasons behind the attempt to organize the union at this plant. 7-39 7-33 (35 min.) Material cost variances, use of variances for performance evaluation. Katharine Johnson is the owner of Best Bikes, a company that produces high-quality crosscountry bicycles. Best Bikes participates in a supply chain that consists of suppliers, manufacturers, distributors, and elite bicycle shops. For several years Best Bikes has purchased titanium from suppliers in the supply chain. Best Bikes uses titanium for the bicycle frames because it is stronger and lighter than other metals and therefore increases the quality of the bicycle. Earlier this year, Best Bikes hired Michael Bentfield, a recent graduate from State University, as purchasing manager. Michael believed that he could reduce costs if he purchased titanium from an online marketplace at a lower price. Best Bikes established the following standards based upon the company’s experience with previous suppliers. The standards are as follows: Actual results for the first month using the online supplier of titanium are as follows: Required: 1. Compute the direct materials price and efficiency variances. 2. What factors can explain the variances identified in requirement 1? Could any other variances be affected? 3. Was switching suppliers a good idea for Best Bikes? Explain why or why not. 4. Should Michael Bentfield’s performance evaluation be based solely on price variances? Should the production manager’s evaluation be based solely on efficiency variances? Why is it important for Katharine Johnson to understand the causes of a variance before she evaluates performance? 5. Other than performance evaluation, what reasons are there for calculating variances? 6. What future problems could result from Best Bikes’ decision to buy a lower quality of titanium from the online marketplace? 7-40 SOLUTION 1. Materials Variances Actual Costs Incurred (Actual Input Qty. × Actual Price) Direct Materials (5,200 × $17a) $88,400 Actual Input Qty. × Budgeted Price Purchases Usage (5,200 × $18) (4,700 × $18) $93,600 $84,600 $5,200 F Price variance a Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (400 × 8 × $18) (3,200 × $18) $57,600 $27,000 U Efficiency variance $88,400 ÷5,200 = $17 2. The favorable price variance is due to the $1 difference ($18 – $17) between the standard price based on the previous suppliers and the actual price paid through the online marketplace. The unfavorable efficiency variance could be due to several factors including inexperienced workers and machine malfunctions. But the likely cause here is that the lower-priced titanium was lower quality or less refined, which led to more waste. The labor efficiency variance could be affected if the lower quality titanium caused the workers to use more time. 3. Switching suppliers was not a good idea. The $5,200 savings in the cost of titanium was outweighed by the $27,000 extra material usage. In addition, the $27,000 U efficiency variance does not recognize the total impact of the lower quality titanium because, of the 5,200 pounds purchased, only 4,700 pounds were used. If the quantity of materials used in production is relatively the same, Best Bikes could expect the remaining 500 lbs to produce approximately 40 more units. At standard, 40 more units should take 40 × 8 = 320 lbs. There could be an additional unfavorable efficiency variance of (500 $18) $9,000 (40 × 8 × $18) $5,760 $3,240U 7-41 4. The purchasing manager’s performance evaluation should not be based solely on the price variance. The short-run reduction in purchase costs was more than offset by higher usage rates. His evaluation should be based on the total costs of the company as a whole. In addition, the production manager’s performance evaluation should not be based solely on the efficiency variances. In this case, the production manager was not responsible for the purchase of the lower-quality titanium, which led to the unfavorable efficiency scores. In general, it is important for Johnson to understand that not all favorable material price variances are “good news” because of the negative effects that can arise in the production process from the purchase of inferior inputs. They can lead to unfavorable efficiency variances for both materials and labor. Johnson should also that understand efficiency variances may arise for many different reasons and she needs to know these reasons before evaluating performance. 5. Variances should be used to help Best Bikes understand what led to the current set of financial results, as well as how to perform better in the future. They are a way to facilitate the continuous improvement efforts of the company. Rather than focusing solely on the price of titanium, Scott can balance price and quality in future purchase decisions. 6. Future problems can arise in the supply chain. Bentfield may need to go back to the previous suppliers. But Best Bikes’ relationship with them may have been damaged, and they may now be selling all their available titanium to other manufacturers. Lower quality bicycles could also affect Best Bikes’ reputation with the distributors, the bike shops, and customers, leading to higher warranty claims and customer dissatisfaction, and decreased sales in the future. 7-42 7-34 (30 min.) Direct manufacturing labor and direct materials variances, missing data. (CMA, heavily adapted) Young Bay Surfboards manufactures fiberglass surfboards. The standard cost of direct materials and direct manufacturing labor is $223 per board. This includes 40 pounds of direct materials, at the budgeted price of $2 per pound, and 10 hours of direct manufacturing labor, at the budgeted rate of $14.30 per hour. Following are additional data for the month of July: There were no beginning inventories. Required: 1. Compute direct manufacturing labor variances for July. 2. Compute the actual pounds of direct materials used in production in July. 3. Calculate the actual price per pound of direct materials purchased. 4. Calculate the direct materials price variance. SOLUTION 1. Direct mfg. labor Actual Costs Incurred (Actual Input Qty.× Actual Price) $594,500a Flexible Budget (Budgeted Input Qty. Allowed for Actual Input Qty. Actual Output × Budgeted Price × Budgeted Price) $586,300b $786,500c $8,200 U Price variance $200,200 F Efficiency variance $192,000 F Flexible-budget variance Given (or 41,000 hours × $14.50/hour) 41,000 hours × $14.30/hour = $735,000 c 5,500 units × 10 hours/unit × $14.30/hour = $786,500 a b 2. The favorable direct materials efficiency variance of $1,700 indicates that fewer pounds of direct materials were actually used than the budgeted quantity allowed for actual output. 7-43 = $1,700 efficiency variance $2 per pound budgeted price = 850 pounds Budgeted pounds allowed for the output achieved = 5,500 × 40 = 220,000 pounds Actual pounds of direct materials used = 220,000 850 = 219,150 pounds 3. Actual price paid per pound = 432,000/160,000 = $2.70 per pound 4. Actual Costs Incurred (Actual Input × Actual Price) $432,000a Actual Input × Budgeted Price $320,000b $112,000 U Price variance a b 7-35 Given 160,000 pounds × $2/pound = $320,000 (35 min.) Direct materials efficiency, mix, and yield variances. Nature’s Best Nuts produces specialty nut products for the gourmet and natural foods market. Its most popular product is Zesty Zingers, a mixture of roasted nuts that are seasoned with a secret spice mixture and sold in 1-pound tins. The direct materials used in Zesty Zingers are almonds, cashews, pistachios, and seasoning. For each batch of 100 tins, the budgeted quantities and budgeted prices of direct materials are as follows: Changing the standard mix of direct material quantities slightly does not significantly affect the overall end product, particularly for the nuts. In addition, not all nuts added to production end up in the finished product, as some are rejected during inspection. In the current period, Nature’s Best made 2,500 tins of Zesty Zingers in 25 batches with the following actual quantity, cost, and mix of inputs: 7-44 Required: 1. What is the budgeted cost of direct materials for the 2,500 tins? 2. Calculate the total direct materials efficiency variance. 3. Why is the total direct materials price variance zero? 4. Calculate the total direct materials mix and yield variances. What are these variances telling you about the 2,500 tins produced this period? Are the variances large enough to investigate? SOLUTION 1. Almonds ($1 × 180 cups) Cashews ($2 × 300 cups) Pistachios ($3 × 90 cups) Seasoning ($6 × 30 cups) Budgeted cost per batch Number of batches Budgeted Cost $ 180 600 270 180 $ 1,230 × 25 $30,750 2. Solution Exhibit 7-35A presents the total price variance ($0), the total efficiency variance ($610 U), and the total flexible-budget variance ($610 U). Total direct materials efficiency variance can also be computed as: Direct materials Actual quantity Budgeted quantity of input Budgeted efficiency variance = × price of input of input allowed for actual output for each input Almonds = (5,280 – 4,500) × $1 = $780 U Cashews = (7,520 – 7,500) × $2 = 40 U Pistachios = (2,720 – 2,250) × $3 = 1,410 U Seasoning = ( 480 – 750) × $6 = 1,620 F Total direct materials efficiency variance $610 U SOLUTION EXHIBIT 7-35A Columnar Presentation of Direct Materials Price and Efficiency Variances for Nature’s Best Company. 7-45 Actual Costs Incurred (Actual Input Quantity × Actual Price) (1) 5,280 × $1 = $ 5,280 7,520 × $2 = 15,040 2,720 × $3 = 8,160 480 × $6 = 2,880 $31,360 Almonds Cashews Pistachios Seasoning Actual Input Quantity × Budgeted Price (2) 5,280 × $1 = $ 5,280 7,520 × $2 = 15,040 2,720 × $3 = 8,160 480 × $6 = 2,880 $31,360 $0 Total price variance Flexible Budget (Budgeted Input Quantity Allowed for Actual Output × Budgeted Price) (3) 4,500 × $1 = $ 4,500 7,500 × $2 = 15,000 2,250 × $3 = 6,750 750 × $6 = 4,500 $30,750 $610 U Total efficiency variance $610 U Total flexible-budget variance F = favorable effect on operating income; U = unfavorable effect on operating income 3. The total direct materials price variance equals zero because, for all four inputs, actual price per cup equals the budgeted price per cup. 4. Solution Exhibit 7-35B presents the total direct materials yield and mix variances. The total direct materials yield variance can also be computed as the sum of the direct materials yield variances for each input: Direct materials yield variance = for each input Budgeted Actual total Budgeted total quantity direct materials quantity of all of all direct materials inputs × input mix direct materials allowed for actual output inputs used percentage Budgeted price of × direct materials inputs Almonds = (16,000 – 15,000) × 0.30a × $1 = 1,000 × 0.30 × $1 = $ 300 U Cashews = (16,000 – 15,000) × 0.50b × $2 = 1,000 × 0.50 × $2 = 1,000 U Pistachios = (16,000 – 15,000) × 0.15c × $3 = 1,000 × 0.15 × $3 = 450 U Seasoning = (16,000 – 15,000) × 0.05d × $6 = 1,000 × 0.05 × $6 = 300 U Total direct materials yield variance $2,050 U a 180 600; b 300 600; c 90 600; d30 600 The total direct materials mix variance can also be computed as the sum of the direct materials mix variances for each input: Direct materials mix variance = for each input Almonds Actual total Budgeted Actual Budgeted quantity of all price of direct materials direct materials × × direct materials direct materials input mix input mix percentage inputs used inputs percentage = (0.33 – 0.30) × 16,000 × $1 = 0.03 × 16,000 × $1 = 7-46 $ 480 U Cashews = (0.47 – 0.50) × 16,000 × $2 = Pistachios = (0.17 – 0.15) × 16,000 × $3 = Seasoning = (0.03 – 0.05) × 16,000 × $6 = Total direct materials mix variance –0.03 × 16,000 × $2 = 0.02 × 16,000 × $3 = –0.02 × 16,000 × $6 = 960 F 960 U 1,920 F $ 1,440 F SOLUTION EXHIBIT 7-35B Columnar Presentation of Direct Materials Yield and Mix Variances for Nature’s Best Company. Actual Total Quantity of All Inputs Used × Actual Input Mix × Budgeted Price (1) Almonds Cashews Pistachios Seasoning 16,000 × 0.33 × $1 16,000 × 0.47 × $2 16,000 × 0.17 × $3 16,000 × 0.03 × $6 = $ 5,280 = 15,040 = 8,160 = 2,880 $31,360 Actual Total Quantity of All Inputs Used × Budgeted Input Mix × Budgeted Price (2) 16,000 × 0.30 × $1 16,000 × 0.50 × $2 16,000 × 0.15 × $3 16,000 × 0.05 × $6 = $ 4,800 = 16,000 = 7.200 = 4,800 $32,800 $1,440 F Total mix variance Flexible Budget: Budgeted Total Quantity of All Inputs Allowed for Actual Output × Budgeted Input Mix × Budgeted Price (3) 15,000 × 0.30 × $1 15,000 × 0.50 × $2 15,000 × 0.15 × $3 15,000 × 0.05 × $6 = $ 4,500 = 15,000 = 6,750 = 4,500 $30,750 $2,050 U Total yield variance $610 U Total efficiency variance F = favorable effect on operating income; U = unfavorable effect on operating income. The direct materials mix variance of $1,440 F indicates that the actual product mix uses relatively more of less-expensive ingredients than planned. In this case, the actual mix contains slightly more almonds and pistachios while using fewer cashews and substantially less seasoning. The direct materials yield variance of $2,050 U occurs because the amount of total inputs needed (16,000 cups) exceeded the budgeted amount (15,000 cups) expected to produce 2,500 tins. The direct materials yield variance is significant enough to be investigated. The mix variance may be within expectations but should be monitored since it is favorable largely due to the use of less seasoning, which is considered an important element of the product’s appeal to customers. 7-47 7-36 (20–30 min.) Direct materials and manufacturing labor variances, solving unknowns. (CPA, adapted) On May 1, 2014, Lowell Company began the manufacture of a new paging machine known as Dandy. The company installed a standard costing system to account for manufacturing costs. The standard costs for a unit of Dandy follow: The following data were obtained from Lowell’s records for the month of May: Actual production in May was 4,700 units of Dandy, and actual sales in May were 3,000 units. The amount shown for direct materials price variance applies to materials purchased during May. There was no beginning inventory of materials on May 1, 2014. Compute each of the following items for Lowell for the month of May. Show your computations. Required: 1. Standard direct manufacturing labor-hours allowed for actual output produced 2. Actual direct manufacturing labor-hours worked 3. Actual direct manufacturing labor wage rate 4. Standard quantity of direct materials allowed (in pounds) 5. Actual quantity of direct materials used (in pounds) 6. Actual quantity of direct materials purchased (in pounds) 7. Actual direct materials price per pound SOLUTION All given items are designated by an asterisk. 7-48 Direct Manufacturing Labor Actual Costs Incurred (Actual Input Qty. × Actual Price) Actual Input Qty. × Budgeted Price Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (2,350 × $15.87) $37,300 (2,350 × $16*) $35,600 (4,700* × 0.5* × $16*) $37,600 $1,700 U* Price variance Direct Materials (10,600 × $3.42) $36,300* $2,000 F* Efficiency variance Purchases (10,600 × $3*) $31,800 $4,500 U* Price variance Usage (10,367 × $3*) $31,100 (4,700* × 2* × $3*) $28,200 $2,900 U* Efficiency variance 1. 4,700 units × 0.5 hours/unit = 2,350 hours 2. Flexible budget – Efficiency variance = $37,600 – $2,000 = $35,600 Actual dir. manuf. labor hours = $35,600 ÷ Budgeted price of $16/hour = 2,225 hours 3. $35,600 + Price variance, $1,700 = $37,300, the actual direct manuf. labor cost Actual rate = Actual cost ÷ Actual hours = $37,300 ÷ 2,225 hours = $17/hour (rounded) 4. Standard qty. of direct materials = 4,700 units × 2 pounds/unit = 9,400 pounds 5. Flexible budget + Dir. matls. effcy. var. = $28,200 + $2,900 = $31,100 Actual quantity of dir. matls. used = $31,100 ÷ Budgeted price per lb = $31,100 ÷ $3/lb = 10,367 lbs 6. Actual cost of direct materials, $36,300 – Price variance, $4,500 = $31,800 Actual qty. of direct materials purchased = $31,800 ÷ Budgeted price, $3/lb = 10,600 lbs. 7. Actual direct materials price = $36,300 ÷ 10,600 lbs = $3.42 per lb. 7-49 7-37 (20 min.) Direct materials and manufacturing labor variances, journal entries. Zanella’s Smart Shawls, Inc., is a small business that Zanella developed while in college. She began hand-knitting shawls for her dorm friends to wear while studying. As demand grew, she hired some workers and began to manage the operation. Zanella’s shawls require wool and labor. She experiments with the type of wool that she uses, and she has great variety in the shawls she produces. Zanella has bimodal turnover in her labor. She has some employees who have been with her for a very long time and others who are new and inexperienced. Zanella uses standard costing for her shawls. She expects that a typical shawl should take 3 hours to produce, and the standard wage rate is $9.00 per hour. An average shawl uses 13 skeins of wool. Zanella shops around for good deals and expects to pay $3.40 per skein. Zanella uses a just-in-time inventory system, as she has clients tell her what type and color of wool they would like her to use. For the month of April, Zanella’s workers produced 200 shawls using 580 hours and 3,500 skeins of wool. Zanella bought wool for $9,000 (and used the entire quantity) and incurred labor costs of $5,520. Required: 1. Calculate the price and efficiency variances for the wool and the price and efficiency variances for direct manufacturing labor. 2. Record the journal entries for the variances incurred. 3. Discuss logical explanations for the combination of variances that Zanella experienced. SOLUTION 1. Direct Materials: Actual Costs Incurred (Actual Input Qty. × Actual Price) Wool (given) $9,000 Actual Input Qty. × Budgeted Price 3,500 $3.40 $11,900 Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) 200 13 $3.40 $8,840 $2,900 F $3,060 U Price variance Efficiency variance $160 U Flexible-budget variance Direct Manufacturing Labor: 7-50 Actual Costs Incurred (Actual Input Qty. × Actual Price) (given) $5,520 Actual Input Qty. × Budgeted Price 580 $9 $5,220 Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) 200 3 $9 $5,400 $300 U $180 F Price variance Efficiency variance $120 U Flexible-budget variance 2. Direct Materials Price Variance (time of purchase = time of use) Direct Materials Control 11,900 Direct Materials Price Variance 2,900 Accounts Payable Control or Cash 9,000 Direct Materials Efficiency Variance Work in Process Control Direct Materials Efficiency Variance Direct Materials Control 8,840 3,060 11,900 Direct Manufacturing Labor Variances Work in Process Control Direct Mfg. Labor Price Variance Direct Mfg. Labor Efficiency Variance Wages Payable or Cash 5,400 300 180 5,520 3. Plausible explanations for the above variances include: Zanella paid a little less for the wool, but the wool was lower quality (more knots in the yarn that had to be cut out), and workers had to use more of it. Zanella used more experienced workers in April than she usually does. This resulted in payment of higher wages per hour, but the new workers were more efficient and took fewer hours than normal. However, overall the higher wage rates resulted in Zanella’s total wage bill being higher than expected. 7-51 7-38 (30 min.) Use of materials and manufacturing labor variances for benchmarking. You are a new junior accountant at In Focus Corporation, maker of lenses for eyeglasses. Your company sells generic-quality lenses for a moderate price. Your boss, the controller, has given you the latest month’s report for the lens trade association. This report includes information related to operations for your firm and three of your competitors within the trade association. The report also includes information related to the industry benchmark for each line item in the report. You do not know which firm is which, except that you know you are Firm A. Required: 1. Calculate the total variable cost per unit for each firm in the trade association. Compute the percent of total for the material, labor, and variable overhead components. 2. Using the trade association’s industry benchmark, calculate direct materials and direct manufacturing labor price and efficiency variances for the four firms. Calculate the percent over standard for each firm and each variance. 3. Write a brief memo to your boss outlining the advantages and disadvantages of belonging to this trade association for benchmarking purposes. Include a few ideas to improve productivity that you want your boss to take to the department heads’ meeting. SOLUTION 1. Unit variable cost (dollars) and component percentages for each firm: Firm A DM DL VOH Total 2. $10.75 37.6% 10.88 38.1% 6.94 24.3% $28.57 100.0% Firm B Firm C $10.50 27.3% 14.00 36.3% 14.00 36.4% $38.50 100.0% $11.22 44.0% 9.26 36.3% 5.04 19.7% $25.52 100.0% Firm D $11.70 38.2% 10.68 34.9% 8.23 26.9% $30.61 100.0% Variances and percentage over/under standard for each firm relative to the Industry Benchmark: Firm A Firm B Firm C Firm D % over % over % over % over Variance standard Variance standard Variance standard Variance standard 7-52 DM Price Variance DM Efficiency Variance DL Price Variance DL Efficiency Variance $0.22 F –1.96% $0.30 U 2.94% — — $1.56 F –11.76% — — $0.77 F –6.98% $0.26 U 2.33% $2.30 U 20.93% $1.50 U 16.00% $1.50 U 12.00% $1.14 U 14.00% $1.93 U 22.00% $0.63 U 7.14% $3.75 U 42.86% $0.63 F –7.14% — — We illustrate these calculations for Firm A. The DM Price Variance is computed as: = = (Firm A Price – Benchmark Price) × Firm A Usage ($5.00 – $5.10) × 2.15 oz. $0.22 F The DM Efficiency Variance is computed as follows: = = (Firm A Usage – Benchmark Usage) × Benchmark Price (2.15 oz. – 2.15 oz.) × $5.10 $0 The DL Price Variance is computed as: = = (Firm A Rate – Benchmark Rate) × Firm A Hours ($14.50 – $12.50) × 0.75 $1.50 U The DL Efficiency Variance is computed as follows: = = (Firm A Usage – Benchmark Usage) × Benchmark Rate (0.75 hrs. – 0.70 hrs.) × $12.50 $0.63 U The % over standard is the percentage difference in prices relative to the Industry Benchmark. Again using the DM Price Variance calculation for Firm A, the % over standard is given by: (Firm A Price – Benchmark Price)/Benchmark Price = ($5.00 - $5.10)/$5.10 = 1.96% under standard. 3. To: Controller From: Junior Accountant Re: Benchmarking & productivity improvements 7-53 Date: March 15, 2014 Benchmarking advantages - We can see how productive we are relative to our competition and the industry benchmark. - We can see the specific areas in which there may be opportunities for us to reduce costs. Benchmarking disadvantages - Some of our competitors are targeting the market for high-end and custom-made lenses. I'm not sure that looking at their costs helps with understanding ours better. - We may focus too much on cost differentials and not enough on differentiating ourselves, maintaining our competitive advantages, and growing our margins. Areas to discuss - We may want to find out whether we can get the same lower price for glass as Firm D. - We may want to re-evaluate the training our employees receive given our level of unfavorable labor efficiency variance compared to the benchmark. - Can we use Firm B’s materials efficiency and Firm C’s variable overhead consumption levels as our standards for the coming year? - It is unclear why the trade association is still using $12.50 for the labor rate benchmark. Given the difficulty of hiring qualified workers, real wage rates are now substantially higher. We pay our workers $2 more per hour, and at least one of our competitors pays even higher wages than we do! Firm B does pay $0.50 less than we do per hour and that may be worth looking into. 7-54 7-39 (35 min.) Direct labor variances: price, efficiency, mix and yield. Trevor Joseph employs two workers in his guitar-making business. The first worker, George, has been making guitars for 20 years and is paid $30 per hour. The second worker, Earl, is less experienced and is paid $20 per hour. One guitar requires, on average, 10 hours of labor. The budgeted direct labor quantities and prices for one guitar are as follows: That is, each guitar is budgeted to require 10 hours of direct labor, composed of 60% of George’s labor and 40% of Earl’s, although sometimes Earl works more hours on a particular guitar and George less, or vice versa, with no obvious change in the quality or function of the guitar. During the month of August, Joseph manufactures 25 guitars. Actual direct labor costs are as follows: Required: 1. What is the budgeted cost of direct labor for 25 guitars? 2. Calculate the total direct labor price and efficiency variances. 3. For the 25 guitars, what is the total actual amount of direct labor used? What is the actual direct labor input mix percentage? What is the budgeted amount of George’s and Earl’s labor that should have been used for the 25 guitars? 4. Calculate the total direct labor mix and yield variances. How do these numbers relate to the total direct labor efficiency variance? What do these variances tell you? SOLUTION 1. George ($30 × 6 hrs.) Earl ($20 × 4 hrs.) Cost per guitar Number of guitars Total budgeted cost $ $ $ 180 80 260 × 25units 6,500 2. Solution Exhibit 7-39A presents the total price variance ($0), the total efficiency variance ($10 U), and the total flexible-budget variance ($10U). Total direct labor price variance can also be computed as: 7-55 Direct labor price variance for each input = Actual quantity Budgeted priceActual of input of input price of input × George = ($30 – $30) × 145 = $0 Earl = ($20 – $20) × 108 = 0 Total direct labor price variance $0 Total direct labor efficiency variance can also be computed as: Direct labor efficiency variance = Actual quantity Budgeted quantity of input × Budgeted price of input of input allowed for actual output for each input George = (145 – 150) × $30.00 = $150 F Earl = (108 – 100) × $20.00 = 160 U Total direct labor efficiency variance $ 10 U SOLUTION EXHIBIT 7-39A Columnar Presentation of Direct Labor Price and Efficiency Variances for Trevor Joseph Guitars George Earl Actual Costs Incurred (Actual Input Quantity × Actual Price) (1) 145 × $30 = $4,350 108 × $20 = 2,160 $6,510 Actual Input Quantity × Budgeted Price (2) 145 × $30 = $4,350 108 × $20 = 2,160 $6,510 $0 Total price variance Flexible Budget (Budgeted Input Quantity Allowed for Actual Output × Budgeted Price) (3) 150 × $30 = $4,500 100 × $20 = 2,000 $6,500 $10 U Total efficiency variance $10 U Total flexible-budget variance F = favorable effect on operating income; U = unfavorable effect on operating income 3. George Earl Total Actual Quantity of Input 145 hours 108 hours 253 hours Actual Mix 57.3% 42.7% 100.0% Budgeted Quantity of Input for Actual Output 6 hours × 25 units = 150 hours 4 hours × 25 units = 100 hours 250 hours Budgeted Mix 60% 40% 100% 4. Solution Exhibit 7-39B presents the total direct labor yield and mix variances for Trevor Joseph Guitars. The total direct labor yield variance can also be computed as the sum of the direct labor yield variances for each input: 7-56 Direct labor yield variance for each input = Actual total Budgeted total quantity of quantity of all all direct labor inputs direct labor – allowed for actual output inputs used × Budgeted direct labor input mix percentage × Budgeted price of direct labor inputs George = (253 – 250) × 0.60 × $30 = 3 × 0.60 × $30 = $54 U Earl = (253 – 250) × 0.40 × $20 = 3 × 0.40 × $20 = 24 U Total direct labor yield variance $78 U The total direct labor mix variance can also be computed as the sum of the direct labor mix variances for each input: Direct labor mix variance for each input = Actual direct labor input mix percentage Budgeted direct labor input mix percentage – × Actual total quantity of all direct labor inputs used × Budgeted price of direct labor inputs George = (0.573 – 0.60) × 253 × $30 = 0.027 × 253 × $30 = $205 F Earl = (0.427 – 0.40) × 253 × $20 = –0.027 × 253 × $20= 137 U Total direct labor mix variance $ 68 F The sum of the direct labor mix variance and the direct labor yield variance equals the direct labor efficiency variance. The favorable mix variance arises from using more of the cheaper labor (and less of the costlier labor) than the budgeted mix. The yield variance indicates that the guitars required more total inputs (253 hours) than expected (250 hours) for the production of 25 guitars. Both variances are relatively small and probably within tolerable limits. It is likely that Earl, who is less experienced, worked more slowly than George, which caused the unfavorable yield variance. Trevor Joseph should be careful that using more of the cheaper labor does not reduce the quality of the guitar or how customers perceive it. SOLUTION EXHIBIT 7-39B Columnar Presentation of Direct Labor Yield and Mix Variances for Trevor Joseph Guitars Actual Total Quantity of All Inputs Used × Actual Input Mix × Budgeted Price (1) George Earl 253 × 0.573 × $30 253 × 0.427 × $20 = = $4,349 2,161 $6,510 Actual Total Quantity of All Inputs Used × Budgeted Input Mix × Budgeted Price (2) 253 × 0.60 × $30 = $4,554 253 × 0.40 × $20 = 2,024 $6,578 68 F 7-57 Flexible Budget: Budgeted Total Quantity of All Inputs Allowed for Actual Output × Budgeted Input Mix × Budgeted Price (3) 250 × 0.60 × $30 = $4,500 250 × 0.40 × $20 = 2,000 $6,500 $78 U Total mix variance Total yield variance $10 U Total efficiency variance F = favorable effect on operating income; U = unfavorable effect on operating income. 7-40 (30 min.) Direct-cost and selling price variances. MicroDisk is the market leader in the Secure Digital (SD) card industry and sells memory cards for use in portable devices such as mobile phones, tablets, and digital cameras. Its most popular card is the Mini SD, which it sells to OEMs as well as through outlets such as Target and Walmart for an average selling price of $8. MicroDisk has a standard monthly production level of 420,000 Mini SDs in its Taiwan facility. The standard input quantities and prices for directcost inputs are as follows: Phoebe King, the CEO, is disappointed with the results for June 2014, especially in comparison to her expectations based on the standard cost data. King observes that despite the significant increase in the output of Mini SDs in June, the product’s contribution to the company’s profitability has been lower than expected. She gathers the following information to help analyze the situation: 7-58 Calculate the following variances. Comment on the variances and provide potential reasons why they might have arisen, with particular attention to the variances that may be related to one another: Required: 1. Selling-price variance 2. Direct materials price variance, for each category of materials 3. Direct materials efficiency variance, for each category of materials 4. Direct manufacturing labor price variance, for setup and fabrication 5. Direct manufacturing labor efficiency variance, for setup and fabrication. SOLUTION 1. Computing unit selling prices and unit costs of inputs: Actual selling price = $3,626,700 ÷ 462,000 = $7.85 Budgeting selling price = $3,360,000 ÷ 420,000 = $8.00 Selling-price,variance = (Actual,selling price – Budgeted,selling price) × Actual,units sold = ($7.85/unit – $8.00/unit) = $69,300 U × 462,000 units 2., 3., and 4. The actual and budgeted unit costs are: Actual Direct materials Specialty polymer Connector pins Wi-Fi transreceiver $0.05 ($415,000 ÷ 8,300,000) 0.11 ($550,000 ÷ 5,000,000) 0.50 ($235,000 ÷ 470,000) 7-59 Budgeted $0.05 0.10 0.50 Direct manuf. labor Setup Fabrication 24.00 ($182,000 ÷ 455,000 × 60) 31.00 ($446,400 ÷ 864,000 × 60) 24.00 30.00 The actual output achieved is 462,000 Mini SDs. The direct cost price and efficiency variances are: Actual Costs Incurred (Actual Input Qty. × Actual Price) (1) Direct materials Specialty polymer Connector pins Wi-Fi transreceiver Direct manuf. labor costs Setup Fabrication Price Variance (2) = (1) – (3) $ 415,000 $ 550,000 235,000 $1,200,000 $182,000 446,400 $628,400 $ 0 50,000 U 0 $50,000 U 0 14,400 U $ 14,400 U 7-60 Actual Input Qty. × Budgeted Price (3) Efficiency Variance (4) = (3) – (5) a $ 415,000 $22,300 U b 500,000 38,000 U c 235,000 4,000 U $1,150,000 $64,300 U d $182,000 e 432,000 $614,000 $ 2,800 F 30,000 F $32,800 F Flex. Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (5) f $ 392,700 g 462,000 h 231,000 $1,085,700 i $184,800 j 462,000 $646,800 a f $0.05 × 8,300,000 = $415,000 b $0.10 × 5,000,000 = $500,000 c $0.50 × 470,000 = $235,000 d $24.00/hr. × (455,000 min. ÷ 60 min./hr.) = $182,000 e $30.00/hr. × (864,000 min. ÷ 60 min./hr.) = $432,000 $0.05 × 17 × 462,000 = $392,700 $0.10 × 10 × 462,000 = $462,000 h $0.50 × 1 × 462,000 = $231,000 i $24.00 × (462,000 60) = $184,800 j $30.00 × (462,000 30) = $462,000 g Comments on the variances include: 7-41 Selling price variance. This may arise from a proactive decision to reduce price to expand market share or from a reaction to a price reduction by a competitor. It could also arise from unplanned price discounting by salespeople. Material price variance. The $0.01 increase in the price per connector pin could arise from uncontrollable market factors or from poor contract negotiations by MicroDisk. Material efficiency variance. For all three material inputs, usage is greater than budgeted. Possible reasons include lower-quality inputs, use of lower-quality workers (although this is not reflected in the labor price variances), and the setup and fabrication equipment not being maintained in a fully operational mode. The higher price paid for connector pins (and perhaps higher quality of pins) did not reduce the number of connector pins used to produce actual output. Labor efficiency variance. There is a small favorable efficiency variance for setup labor and a larger one for fabrication, which could both result from workers eliminating non-value-added steps in production. Labor price variance. There is an unfavorable price variance for fabrication as a result of the $1 higher wage per hour paid for that labor. The higher labor quality could also explain the significant efficiency variance for fabrication labor. (60 min.) Comprehensive variance analysis review. Vivus Bioscience produces a generic statin pill that is used to treat patients with high cholesterol. The pills are sold in blister packs of 10. Vivus employs a team of sales representatives who are paid varying amounts of commission. Given the narrow margins in the generic drugs industry, Vivus relies on tight standards and cost controls to manage its operations. Vivus has the following budgeted standards for the month of April 2014: 7-61 Vivus budgeted sales of 1,400,000 packs for April. At the end of the month, the controller revealed that actual results for April had deviated from the budget in several ways: Unit sales and production were 90% of plan. Actual average selling price increased to $7.30. Productivity dropped to 250 packs per hour. Actual direct manufacturing labor cost was $14.60 per hour. Actual total direct material cost per unit increased to $1.90. Actual sales commissions were $0.30 per unit. Fixed overhead costs were $12,000 above budget. Calculate the following amounts for Vivus for April 2014: Required: 1. Static-budget and actual operating income 2. Static-budget variance for operating income 3. Flexible-budget operating income 4. Flexible-budget variance for operating income 5. Sales-volume variance for operating income 6. Price and efficiency variances for direct manufacturing labor 7. Flexible-budget variance for direct manufacturing labor SOLUTION Actual Results Units sold (90% × 1,400,000) Selling price per unit Revenues (1,260,000 × $7.30) Direct materials purchased and used: Direct materials per unit Total direct materials cost (1,260,000 × $1.90) Direct manufacturing labor: Actual manufacturing rate per hour Labor productivity per hour in units Manufacturing labor-hours of input (1,260,000 ÷ 250) Total direct manufacturing labor costs (5,040 × $14.60) Direct marketing costs: Direct marketing cost per unit Total direct marketing costs (1,260,000 × $0.30) Fixed administrative and overhead costs ($960,000 + $12,000) Static Budgeted Amounts Units sold Selling price per unit Revenues (1,400,000 × $7.20) Direct materials purchased and used: Direct materials per unit Total direct materials costs (1,400,000 × $1.80) Direct manufacturing labor: 7-62 1,260,000 $7.30 $9,198,000 $1.90 $2,394,000 $14.60 250 5,040 $73,584 $0.30 $378,000 $972,000 1,400,000 $7.20 $10,080,000 $1.80 $2,520,000 Direct manufacturing rate per hour Labor productivity per hour in units Manufacturing labor-hours of input (1,400,000 ÷ 280) Total direct manufacturing labor cost (5,000 × $14.40) Direct marketing costs: Direct marketing cost per unit Total direct marketing cost (1,400,000 × $0.36) Fixed administrative and overhead costs 1. Revenues Variable costs Direct materials Direct manufacturing labor Direct marketing costs Total variable costs Contribution margin Fixed costs Operating income 2. Actual operating income Static-budget operating income Total static-budget variance $0.36 $504,000 $960,000 Actual Results $9,198,000 Static-Budget Amounts $10,080,000 2,394,000 73,584 378,000 2,845,584 6,352,416 972,000 $5,380,416 2,520,000 72,000 504,000 3,096,000 6,984,000 960,000 $6,024,000 $5,380,416 6,024,000 $ 643,584 U 7-63 $14.40 280 5,000 $72,000 Flexible-budget-based variance analysis for Vivus, Inc. for April 2014: Actual Results Units (10-packs) sold Flexible-Budget Variances 1,260,000 SalesVolume Variances Flexible Budget 0 1,260,000 Revenues Variable costs Direct materials Direct manuf. labor Direct marketing costs Total variable costs Contribution margin Fixed costs $9,198,000 $126,000 F $9,072,000 2,394,000 73,584 378,000 2,845,584 6,352,416 972,000 126,000 U 8,784 U 75,600 F 59,184 U 66,816 F 12,000 U 2,268,000 64,800 453,600 2,786,400 6,285,600 960,000 Operating income $5,380,416 $ 54,816 F $5,325,600 Static Budget 140,000 1,400,000 $1,008,000 U $10,800,000 252,000 F 7,200 F 50,400 F 309,600 F 698,400 U 0 $698,400 U 2,520,000 72,000 504,000 3,096,000 6,984,000 960,000 $6,024,000 $643,584 U Total static-budget variance $54,816 F $698,400 U Total flexible-budget variance Total sales-volume variance 3. Flexible-budget operating income = $5,325,600. 4. Flexible-budget variance for operating income = $54,816 F. 5. Sales-volume variance for operating income = $698,400 U. Analysis of direct mfg. labor flexible-budget variance for Vivus, Inc. for April 2014: Direct. Mfg. Labor Actual Costs Incurred (Actual Input Qty. × Actual Price) (5,040 × $14.60) $73,584 Actual Input Qty. × Budgeted Price (5,040 × $14.40) $72,576 $1,008 U Price variance Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (*4,500 × $14.40) $64,800 $7,776 U Efficiency variance $8,784 U Flexible-budget variance * 1,260,000 units ÷ 280 direct manufacturing labor standard productivity rate per hour. 7. DML price variance = $1,008 U; DML efficiency variance = $7,776 U 8. DML flexible-budget variance = $8,784 U 7-64 7-42 (30 min.) Price and efficiency variances, benchmarking and ethics. Sunto Scientific manufactures GPS devices for a chain of retail stores. Its most popular model, the Magellan XS, is assembled in a dedicated facility in Savannah, Georgia. Sunto is keenly aware of the competitive threat from smartphones that use Google Maps and has put in a standard cost system to manage production of the Magellan XS. It has also implemented a justin-time system so the Savannah facility operates with no inventory of any kind. Producing the Magellan XS involves combining a navigation system (imported from Sunto’s plant in Dresden at a fixed price), an LCD screen made of polarized glass, and a casing developed from specialty plastic. The budgeted and actual amounts for Magellan XS for July 2014 were as follows: The controller of the Savannah plant, Jim Williams, is disappointed with the standard costing system in place. The standards were developed on the basis of a study done by an outside consultant at the start of the year. Williams points out that he has rarely seen a significant unfavorable variance under this system. He observes that even at the present level of output, workers seem to have a substantial amount of idle time. Moreover, he is concerned that the production supervisor, John Kelso, is aware of the issue but is unwilling to tighten the standards because the current lenient benchmarks make his performance look good. Required: 1. Compute the price and efficiency variances for the three categories of direct materials and for direct manufacturing labor in July 2014. 2. Describe the types of actions the employees at the Savannah plant may have taken to reduce the accuracy of the standards set by the outside consultant. Why would employees take those actions? Is this behavior ethical? 3. If Williams does nothing about the standard costs, will his behavior violate any of the standards of ethical conduct for practitioners described in the IMA Statement of Ethical Professional Practice (see Exhibit 1-7 on page 18)? 4. What actions should Williams take? 5. Williams can obtain benchmarking information about the estimated costs of Sunto’s competitors such as Garmin and TomTom from the Competitive Intelligence Institute (CII). Discuss the pros and cons of using the CII information to compute the variances in requirement 1. 7-65 SOLUTION 1. Budgeted navigation systems per unit = 4,080 systems ÷ 4,000 units = 1.02 systems Budgeted cost of navigation system = $81,600 ÷ 4,080 units = $20 per system Budgeted sheets of polarized glass per unit = 800 sheets ÷ 4,000 units = 0.20 sheets Budgeted cost of sheet of polarized glass = $40,000 ÷ 800 sheets = $50 per sheet Budgeted ounces of specialty plastic per unit = 4,000 ounces ÷ 4,000 units = 1 ounce per unit Budgeted cost of specialty plastic = $12,000 ÷ 4,000 ounces = $3 per ounce Budgeted direct manufacturing labor cost per hour ($36,000 ÷ 2,000) = $18 per hour Budgeted direct manufacturing labor hours per unit = 2,000 hours ÷ 4,000 units = 0.50 hours per unit Actual output achieved = 4,400 XS units Actual Costs Incurred (Actual Input Qty. × Actual Price) Navigation Systems $89,000 Actual Input Qty. × Budgeted Price (4,450 × $20) $89,000 $0 Price variance Polarized Glass $760 F Efficiency variance (816 × $50) $40,800 $40,300 $500 F Price variance Plastic Casing $250 F Price variance Direct Manufacturing Labor (4,400 × 1 × $3) $13,200 $450 F Efficiency variance (2,040 × $18) $36,720 $37,200 (4,400 × 0.20 × $50) $44,000 $3,200 F Efficiency variance (4,250 × $3) $12,750 $12,500 Flexible Budget (Budgeted Input Qty. Allowed for Actual Output × Budgeted Price) (4,400 × 1.02 × $20) $89,760 $480 U Price variance (4,400 × 0.50 × $18) $39,600 $2,880 F Efficiency variance 7-66 2. Actions employees may have taken include: (a) Adding steps that are not necessary in working on a GPS unit (b) Taking more time on each step than is necessary (c) Creating problem situations so that the budgeted amount of average downtime and rates of spoilage of materials will be overstated (d) Creating defects in units so that the budgeted amount of average rework will be overstated Employees may take these actions for several possible reasons. (a) They may be paid on a piece-rate basis with incentives for above-budgeted production. (b) They may want to create a relaxed work atmosphere, and a less-demanding standard can reduce stress. (c) They have a “them versus us” mentality rather than a partnership perspective. (d) They may want to gain all the benefits that ensue from superior performance (job security, wage rate increases) without putting in the extra effort required. This behavior is unethical if it is deliberately designed to undermine the credibility of the standards used at Sunto Scientific. 3. If Williams does nothing about standard costs, his behavior will violate the “Standards of Ethical Conduct for Management Accountants.” In particular, he would be violating the (a) standards of competence, by not performing technical duties in accordance with relevant standards; (b) standards of integrity, by passively subverting the attainment of the organization’s objective to control costs; and (c) standards of credibility, by not communicating information fairly and not disclosing all relevant cost information. 4. Williams should discuss the situation with Kelso and point out that the standards are lax and that this practice is unethical. If Kelso does not agree to change, Williams should escalate the issue up the hierarchy in order to effect change. If organizational change is not forthcoming, Williams should be prepared to resign rather than compromise his professional ethics. 5. are Main pros of using Competitive Intelligence Institute information to compute variances (a) highlights to Sunto in a direct way how it may or may not be cost-competitive. (b) provides a “reality check” to many internal positions about efficiency or effectiveness. Main cons are (a) sunto (and the Savannah plant in particular) may not be comparable to companies in the database. (b) cost data about other companies may not be reliable. (c) cost of Competitive Intelligence Institute reports. 7-67