Theory of Machines and Mechanisms, 4e Uicker et al. Solutions Manual to accompany THEORY OF MACHINES AND MECHANISMS Fourth Edition International Version John J. Uicker, Jr. Professor Emeritus of Mechanical Engineering University of Wisconsin – Madison Gordon R. Pennock Associate Professor of Mechanical Engineering Purdue University Joseph E. Shigley Late Professor Emeritus of Mechanical Engineering The University of Michigan © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. PART 1 KINEMATICS AND MECHANISMS © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 1 The World of Mechanisms 1.1 Sketch at least six different examples of the use of a planar four-bar linkage in practice. They can be found in the workshop, in domestic appliances, on vehicles, on agricultural machines, and so on. Since the variety is unbounded no standard solutions are shown here. 1.2 The link lengths of a planar four-bar linkage are 0.2, 0.4, 0.6 and 0.6 m. Assemble the links in all possible combinations and sketch the four inversions of each. Do these linkages satisfy Grashof's law? Describe each inversion by name, for example, a crankrocker mechanism or a drag-link mechanism. s 0.2, l 0.6, p 0.4, q 0.6 ; since 0.2 0.6 0.4 0.6 . 1.3 these linkages all satisfy Grashof’s law Ans. Drag-link mechanism Drag-link mechanism Ans. Crank-rocker mechanism Crank-rocker mechanism Ans. Crank-rocker mechanism Ans. Double-rocker mechanism A crank-rocker linkage has a 250 mm frame, a 62.5 mm crank, a 225 mm coupler, and a 187.5 mm rocker. Draw the linkage and find the maximum and minimum values of the transmission angle. Locate both toggle positions and record the corresponding crank angles and transmission angles. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Extremum transmission angles: min 1 53.1 max 3 98.1 Toggle positions: 2 40.1 2 59.14 228.6 4 90.9 1.4 In Fig. P1.4, point C is attached to the coupler; plot its complete path. 1.5 Find the mobility of each mechanism illustrated in Fig. P1.5. © Oxford University Press 2015. All rights reserved. Uicker et al. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. m 3 6 1 2 7 1 0 1 Ans. (b) n 8, j1 10, j2 0; m 3 8 1 2 10 1 0 1 Ans. (c) n 7, j1 9, j2 0; m 3 7 1 2 9 1 0 0 Ans. (a) n 6, j1 7, j2 0; Note that the Kutzbach criterion fails in this case; the true mobility is m=1. The exception is due to a redundant constraint. The assumption that the rolling contact joint does not allow links 2 and 3 to separate duplicates the constraint of the fixed link length O2O3 . (d) n 4, j1 3, j2 2; m 3 4 1 2 3 1 2 1 Ans. Notice that each coaxial pair of sliding ground joints is counted as only a single prismatic pair. 1.6 Use the Kutzbach criterion to determine the mobility of the mechanism illustrated in Fig. P1.6. n 5, j1 5, j2 1; m 3 5 1 2 5 11 1 Ans. Notice that the double pin is counted as two single j1 pins. 1.7 Find a planar mechanism with a mobility of one that contains a moving quaternary link. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. How many distinct variations of this mechanism can you find? To have at least one quaternary link, a planar mechanism must have at least eight links. The Grübler criterion then indicates that ten single-freedom joints are required for mobility of m = 1. According to H. Alt, “Die Analyse und Synthese der achtgleidrigen Gelenkgetriebe”, VDI-Berichte, vol. 5, 1955, pp. 81-93, there are a total of sixteen distinct eight-link planar linkages having ten revolute joints, seven of which contain a quaternary link. These seven are shown below: Ans. 1.8 Use the Kutzbach criterion to detemine the mobility of the planar mechanism illustrated in Fig. P1.8. Clearly number each link and label the lower pairs (j1) and higher pairs (j2) on Fig. P1.8. n 5, j1 5, j2 1; m 3 5 1 2 5 11 1 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 1.9 Uicker et al. For the mechanism illustrated in Fig. P1.9, determine the number of links, the number of lower pairs, and the number of higher pairs. Using the Kutzbach criterion determine the mobility. Is the answer correct? Briefly explain. n 4, j1 3, j2 2; m 3 4 1 2 3 1 2 1 Ans. If it is not evident that the input shown will increment this device in the direction shown, then consider incrementing link 3 downward. Since it seems intuitive that this determines the position of all other links, this verifies that mobility of one is correct. 1.10 Use the Kutzbach criterion to detemine the mobility of the planar mechanism illustrated in Fig. P1.10. Clearly number each link and label the lower pairs (j1) and higher pairs (j2) on Fig. P1.10. Treat rolling contact to mean rolling with no slipping. n 5, j1 5, j2 1; m 3 5 1 2 5 11 1 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 1.11 Uicker et al. For the mechanism illustrated in Fig. P1.11 treat rolling contact to mean rolling with no slipping. Determine the number of links, the number of lower pairs, and the number of higher pairs. Using the Kutzbach criterion determine the mobility. Is the answer correct? Briefly explain. n 7, j1 8, j2 1; m 3 7 1 2 8 11 1 Ans. This result appears to be correct. If all parts remain assembled and within the limits of travel of the joints shown, then it appears that when any one member is locked the total system becomes a structure. 1.12 Does the Kutzbach criterion provide the correct result for the planar mechanism illustrated in Fig. P1.12? Briefly explain why or why not. n 4, j1 2, j2 3; m 3 4 1 2 2 1 3 2 Ans. This result appears to be correct. If any part except the wheel is moved, other parts are required to follow. However, after all other parts are in a set position, the wheel is still able to rotate because of slipping against the frame at A. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 1.13 Uicker et al. The mobility of the mechanism illustrated in Fig. P1.13 is m = 1. Use the Kutzbach criterion to determine the number of lower pairs and the number of higher pairs. Is the wheel rolling without slipping, or rolling and slipping, at point A on the wall? Suppose that we identify the number of constraints at A by the symbol k. Then if we account for all links and all other joints as follows, the Kutzbach criterion gives n 5; j1 4; j2 1; jk 1; m 3 5 1 2 4 11 k 1 3 k; Therefore, to have mobility of m 1 , we must have k 2 constraints at A. The wheel must be rolling without slipping. Ans. 1.14 Devise a practical working model of the drag-link mechanism. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 1.15 Uicker et al. Find the time ratio of the linkage of Problem 1.3. From the values of 2 and 4 we find 188.5 and 171.5 . Then, from Eq. (1.5), Q 1.099 . Ans. 1.16 Plot the complete coupler curve of the Roberts' mechanism illustrated in Fig. 1.24b. Use AB = CD = AD = 62.5 mm and BC = 31.25 mm. 1.17 If the crank of Fig. 1.11 is turned 25 revolutions counterclockwise, how far and in what direction does the carriage move? Screw and carriage move by (25 rev)/(6 rev/mm) = 4.17 mm to the right. Carriage moves (7 rev)/(18 rev/mm) = 3.57 mm to the left with respect to the screw. Net motion of carriage = 25/6 – 25/7 = 25/42 = 0.59 mm to the right. Ans. More in-depth study of such devices is covered in Chapter 9. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 1.18 Uicker et al. Show how the mechanism of Fig. 1.15b can be used to generate a sine wave. With the length and angle of crank 2 designated as R and 2, respectively, the horizontal motion of link 4 is x4 R cos 2 R sin 2 90 . 1.19 Devise a crank-and-rocker linkage, as in Fig. 1.14c, having a rocker angle of 60. The rocker length is to be 0.50 m. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 1.20 Uicker et al. A crank-rocker four-bar linkage is required to have a time ratio Q = 1.2. The rocker is to have a length of 62.5 mm and oscillate through a total angle of 60. Determine a suitable set of link lengths for the remaining three links of the four-bar linkage. Following the procedure of Example 1.4, the required time ratio gives 180 Q 1.2 and, therefore, we must have 16.36 . 180 Then, with the X-line chosen at 30°, the drawing shown below (dimensioned 10 times size) gives measured distances of RO4O2 r1 108.5 mm , RB2O2 r3 r2 160.5 mm , and RB1O2 r3 r2 111 mm . From these we get one possible solution, which has link lengths r1 111 mm, r2 24.8 mm, r3 135.8 mm, r4 62.5 mm 111 mm 160.5 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 2 Position and Displacement 2.1 Describe and sketch the locus of a point A that moves according to the equations RAx atcos 2t , RAy atsin 2 t , and RAz 0 . The locus is the spiral shown. 2.2 Ans. Find the position difference to point P from point Q on the curve y x2 x 16 , where RPx 2 and RQx 4 . RPy 2 2 16 10 ; R P 2ˆi 10ˆj 2 2 RQy 4 4 16 4 ; RQ 4ˆi 4ˆj R R R 2ˆi 14ˆj 14.142 98.1 PQ P Q Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.3 Uicker et al. The path of a moving point is defined by the equation y 2 x2 28 . Find the position difference to point P from point Q if RPx 4 and RQx 3 . RPy 2 4 28 4 ; 2 R P 4ˆi 4ˆj 2 RQy 2 3 28 10 ; RQ 3ˆi 10ˆj R R R 7ˆi 14ˆj 15.65263.4 PQ 2.4 P Q Ans. The path of a moving point P is defined by the equation y 60 x3 / 3 . What is the displacement of the point if its motion begins when RPx 0 and ends when RPx 3 ? 3 RPy 0 60 0 / 3 60 ; R P 0 60ˆj RPy 3 60 3 / 3 51 ; R 3 3ˆi 51ˆj 3 P R P R P (3) R P (0) 3ˆi 9ˆj 9.487 71.57 2.5 Ans. If point A moves on the locus of Problem 2.1, find its displacement from t = 1.5 to t = 2. R A 1.5 1.5a cos3 ˆi 1.5a sin 3 ˆj 1.5aˆi R 2.0 2.0a cos 4 ˆi 2.0a sin 4 ˆj 2.0aˆi A ΔR A R A 2.0 R A 1.5 3.5aˆi 2.6 Ans. The position of a point is given by the equation R 100e j 2t . What is the path of the point? Determine the displacement of the point from t = 0.10 to t = 0.60. The point moves in a circle of radius 100 with center at the origin. R 0.10 100e j 0.628 80.902ˆi 58.779ˆj R 0.60 100e j 3.770 80.902ˆi 58.779ˆj ΔR R 0.60 R 0.10 161.804ˆi 117.557ˆj 200.0216 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 2.7 Uicker et al. The equation R t 2 4 e jt /10 defines the position of a point. In which direction is the position vector rotating? Where is the point located when t = 0? What is the next value t can have if the orientation of the position vector is to be the same as it is when t = 0? What is the displacement from the first position of the point to the second? Since the polar angle for the position vector is t /10 , then d / dt is negative and therefore the position vector is rotating clockwise. Ans. R 0 02 4 e j 0 40 The position vector will next have the same direction when t /10 2 , that is, when t=20. Ans. R 20 202 4 e j 2 4040 R R 20 R 0 4000 2.8 Ans. 2 The location of a point is defined by the equation R 4t 2 e jt / 30 , where t is time in seconds. Motion of the point is initiated when t = 0. What is the displacement during the first 3 s? Find the change in angular orientation of the position vector during the same time interval. R 0 0 2 e j 0 20 2ˆi R 3 12 2 e j9 / 30 1454 8.229ˆi 11.326ˆj ΔR R 3 R 0 6.229ˆi 11.326ˆj 12.92661.19 Ans. 54 0 54 ccw Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.9 Uicker et al. Link 2 in Fig. P2.9 rotates according to the equation t / 4 . Block 3 slides outward on link 2 according to the equation r t 2 2 . What is the absolute displacement R P from t = 1 to t = 3? What is the apparent displacement R P ? 3 3/ 2 R P3 re j t 2 2 e j t / 4 R P3 1 345 2.121ˆi 2.121ˆj R 3 11135 7.778ˆi 7.778ˆj P3 ΔR P3 R P3 3 R P3 1 9.899ˆi 5.657ˆj 11.402150.26 Ans. R P3 / 2 re j 0 t 2 2 ˆi 2 R P3 / 2 1 3ˆi 2 R 3 11ˆi P3 /2 2 ΔR P3 /2 R P3 /2 3 R P3 /2 1 8ˆi2 2.10 Ans. A wheel with center at O rolls without slipping so that its center is displaced 250 mm to the right. What is the displacement of point P on the periphery during this interval? Since the wheel rolls without slipping, RO RPO . RO / RPO 250 mm /150 mm 1.667 rad 95.51 For R PO , 270 95.51 174.49 RPO 150 mm174.49 149.3ˆi 14.4ˆj mm ΔR P ΔR O RPO R PO 250ˆi 149.3ˆi 14.4ˆj 150ˆj mm RPO 6 in 2.11 R P 100.7ˆi 164.4ˆj mm 192.8 mm58.51 Ans. A point Q moves from A to B along link 3 whereas link 2 rotates from 2 30 to 2 120 . Find the absolute displacement of Q. RQ3 0.3 m30 259.8ˆi 150.0ˆj mm R 0.3 m120 150.0ˆi 259.8ˆj mm Q3 ΔRQ3 RQ3 RQ3 409.8ˆi 109.8ˆj mm ΔR R 600.0ˆi mm Q5 /3 BA © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. RAO RBO 0.3 m ; RBA RO O 0.6 m ΔRQ5 ΔRQ3 ΔRQ5 / 3 2 4 4 2 ΔRQ5 190.2ˆi 109.8ˆj mm 219.6 mm30 2.12 Ans. The linkage is driven by moving the sliding block 2. Write the loop-closure equation. Solve analytically for the position of sliding block 4. Check the result graphically for the position where 45 . The loop-closure equation is R A R B R AB Ans. RAe j /12 RB RAB e j RB RAB e j RAB 500 mm, 15 Taking the imaginary components of this, we get RA sin15 RAB sin sin sin 45 RA RAB 500 mm 1365 mm sin15 sin15 2.13 Ans. The offset slider-crank mechanism is driven by the rotating crank 2. Write the loopclosure equation. Solve for the position of the slider 4 as a function of 2 . RAO 20 mm , RBA 50 mm , and RCB 140 mm RC R A R BA RCB RC RAe j / 2 RBAe j2 RCBe j3 Taking real and imaginary parts, RC RBA cos 2 RCB cos3 and 0 RA RBA sin 2 RCB sin 3 and, solving simultaneously, we get R RBA sin 2 3 sin 1 A with 90 3 90 RCB © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2 RC RBA cos 2 RCB RA RBA sin 2 Uicker et al. 2 Ans. 50 cos 2 19 200 1 000sin 2 2 500sin 2 2 2.14 For the mechanism illustrated in Fig. P2.14, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector on Fig. P2.14. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One suitable set of two vector loop equations is ? ? ? I ? C1 C 2 C 3 R 2 R3 R 4 R5 R1 0 and R 2 R3 R 44 R 24 R 22 0 The angle 2 is a reasonable input. Three constraint equations are required. Ans. 24 4 (C2) There are four unknowns 3 , 4 , 5 , and R24 . Ans. 44 4 (C1) 22 2 (C3) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.15 Uicker et al. Assume rolling with no slip between pinion 5 and rack 4 in the mechanism illustrated in Fig. P2.15. Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector on Fig. P2.15. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One suitable set of vectors is as shown. The vector loop equation is ÖI Ö? ?Ö ÖÖ ÖÖ ÖÖ R 2 R 3 R 6 R 4 R 15 R 1 0 with 5 5 R6 The angle 2 is a suitable input. There are two unknown variables, 3 and R6. © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 2.16 Uicker et al. For the geared five-bar mechanism illustrated in Fig. P2.16, there is rolling with no slipping between gears 2 and 5. Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector on Fig. P2.16. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One suitable set of vectors is as shown. The vector loop equation is ÖI Ö? Ö? ÖC ÖÖ R2 R3 R4 R 5 R 1 0 with 2 2 55 0 The angle 2 is a suitable input. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 2.17 Uicker et al. For the mechanism illustrated in Fig. P2.17, gear 3 is pinned to link 4 at point B, and is rolling without slipping on the semi-circular ground link 1. The radius of the semicircular ground link is 1 and the radius of gear 3 is 3 . Define a set of vectors that is suitable for a complete kinematic analysis of the mechanism shown. Label and show the sense and orientation of each vector in Fig. P2.17. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One suitable set of vectors is as shown. The vector loop equation is ÖI Ö? Ö? ÖÖ R 2 R 4 R5 R 1 0 with R2 2 33 The angle 2 is a suitable input. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 2.18 Uicker et al. For the mechanism illustrated in Fig. P1.6, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector in Fig. P1.6. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown below. The corresponding vector loop equations are I ? ? ? ? ? C R1 R 2 R3 R13a 0 and R3 R 4 R15 R13b 0 with the constraint equation R13a R13b constant. © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 2.19 Uicker et al. For the mechanism illustrated in Fig. P1.8, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector in Fig. P1.8. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown here. The corresponding set of vector loop equations is I ? ? R1 R 2 R 4 R 5 0 and with the constraint equation 22 2 . C ? ? R1 R 22 R 3 R 35 0 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 2.20 Uicker et al. For the mechanism illustrated in Fig. P1.9, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector in Fig. P1.9. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One set of vectors suitable for a complete kinematic analysis of this mechanism is as shown. The corresponding set of vector loop equations is ? I R1 R3 R32 R 2 0 and with the two constraint equations 34 4 90° C1 ? ? C1 C 2 ? I R11 R 4 R34 R33 R32 R 2 0 and 33 4 180° © Oxford University Press 2015. All rights reserved. C2. Ans. Ans. Theory of Machines and Mechanisms, 4e 2.21 Uicker et al. For the mechanism illustrated in Fig. P1.10, define a set of vectors that is suitable for a complete kinematic analysis of the mechanism. Label and show the sense and orientation of each vector in Fig. P1.10. Write the vector loop equation(s) for the mechanism. Identify suitable input(s) for the mechanism. Identify the known quantities, the unknown variables, and any constraints. If you have identified constraints then write the constraint equation(s). One set of vectors suitable for a kinematic analysis of the mechanism is shown. The corresponding set of vector loop equations is I R1 R11 R 2 R 3 0 with the constraint equation and I C1 ? ? R11 R 2 R34 R 4 R9 0 Ans. 34 3 C1 Ans. However, these equations do not analyze the angular displacement of the small wheel, body 5. In order to do this, we might consider the apparent angular displacement as seen by an observer fixed on vector 9 and viewing the point of contact between bodies 5 and 1. The non-slip condition would provide the constraint 11/9 5 5/9 1 1 9 5 5 9 5 5 1 5 9 0 5 5 R9 9 0 Ans. where 5 is the radius of wheel 5 and 5 is the angular displacement of body 5. 2.22 Write a calculator program to find the sum of any number of two-dimensional vectors expressed in mixed rectangular or polar forms. The result should be obtainable in either form with the magnitude and angle of the polar form having only positive values. Because the variety of makes and models of calculators is vast and no standards exist for programming them, no solution is shown here. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.23 Uicker et al. Write a computer program to plot the coupler curve of any crank-rocker or double-crank form of the four-bar linkage. The program should accept four link lengths and either rectangular or polar coordinates of the coupler point relative to the coupler. Again the variety of programming languages makes it difficult to provide a standard solution. However, one version, written in ANSI/ISO FORTRAN 77, is supplied here as an example. There are also no universally accepted standards for programming graphics. Therefore the Tektronix PLOT10 subroutine library, for display on Tektronix 4010 series displays, is chosen as an older but somewhat recognized alternative. The symbols in the program correspond to the notation shown in Figure 2.19 of the text. The required input data are: X5, Y5, -1 R1, R2, R3, R4, R5, θ5, 1 The program can be verified using the data of Example 2.7 and checking the results against those of Table 2.3. PROGRAM CCURVE C C C C C C C C C C C C C A FORTRAN 77 PROGRAM TO PLOT THE COUPLER CURVE OF ANY CRANK-ROCKER OR DOUBLE-CRANK FOUR-BAR LINKAGE, GIVEN ITS DIMESNIONS. ORIGINALLY WRITTEN USING SUBROUTINES FROM TEKTRONIX PLOT10 FOR DISPLAY ON 4010 SERIES DISPLAYS. REF:J.J.UICKER,JR, G.R.PENNOCK, & J.E.SHIGLEY, ‘THEORY OF MACHINES AND MECHANISMS,’ FOURTH EDITION, OXFORD UNIVERSITY PRESS, 2009. EXAMPLE 2.6 WRITTEN BY: JOHN J. UICKER, JR. ON: 01 JANUARY 1980 READ IN THE DIMENSIONS OF THE LINKAGE. READ(5,1000)R1,R2,R3,R4,X5,Y5,IFORM 1000 FORMAT(6F10.0,I2) C C FIND R5 AND ALPHA. IF(IFORM.LE.0)THEN R5=SQRT(X5*X5+Y5*Y5) ALPHA=ATAN2(Y5,X5) ELSE R5=X5 ALPHA=Y5/57.29578 END IF Y5=AMAX1(0.0,R5*SIN(ALPHA)) C C INITIALIZE FOR PLOTTING AT 120 CHARACTERS PER SECOND. CALL INITT(1200) C C SET THE WINDOW FOR THE PLOTTING AREA. CALL DWINDO(-R2,R1+R2+R4,-R4,R4+R4+Y5) C C CYCLE THROUGH ONE CRANK ROTATION IN FIVE DEGREE INCREMENTS. TH2=0.0 DTH2=5.0/57.29578 IPEN=-1 DO 2 I=1,73 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. CTH2=COS(TH2) STH2=SIN(TH2) C C CALCULATE THE TRANSMISSION ANGLE. CGAM=(R3*R3+R4*R4-R1*R1-R2*R2+2.0*R1*R2*CTH2)/(2.0*R3*R4) IF(ABS(CGAM).GT.0.99)THEN CALL MOVABS(100,100) CALL ANMODE WRITE(7,1001) 1001 FORMAT(//’ *** THE TRANSMISSION ANGLE IS TOO SMALL. ***’) GO TO 1 END IF SGAM=SQRT(1.0-CGAM*CGAM) GAM=ATAN2(SGAM,CGAM) C C CALCULATE THETA 3. STH3=-R2*STH2+R4*SIN(GAM) CTH3=R3+R1-R2*CTH2-R4*COS(GAM) TH3=2.0*ATAN2(STH3,CTH3) C C CALCULATE THE COUPLER POINT POSITION. TH6=TH3+ALPHA XP=R2*CTH2+R5*COS(TH6) YP=R2*STH2+R5*SIN(TH6) C C PLOT THIS SEGMENT OF THE COUPLER CURVE. IF(IPEN.LT.0)THEN IPEN=1 CALL MOVEA(XP,YP) ELSE IPEN=-1 CALL DRAWA(XP,YP) END IF TH2=TH2+DTH2 2 CONTINUE C C DRAW THE LINKAGE. CALL MOVEA(0.0,0.0) CALL DRAWA(R2,0.0) XC=R2+R3*COS(TH3) YC=R3*SIN(TH3) CALL DRAWA(XC,YC) CALL DRAWA(XP,YP) CALL DRAWA(R2,0.0) CALL MOVEA(XC,YC) CALL DRAWA(R1,0.0) 1 CALL FINITT(0,0) CALL EXIT STOP END © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.24 Uicker et al. For each linkage illustrated in Fig. P2.24, find the path of point P: (a) inverted slidercrank mechanism; (b) second inversion of the slider-crank mechanism; (c) Scott-Russell straight-line mechanism; and (d) drag-link mechanism. (a) (c) (b) (d) (a) RCA 40 mm , RBA 70 mm , RPC 80 mm ; (b) RCA 100 mm , RBA 50 mm , RPB 162.5 mm ; (c) RBA RCB RPB 125 mm ; (d) RDA 10 mm , RBA 20 mm , RCC RDC 30 mm , RPB 40 mm . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.25 Uicker et al. Using the offset slider-crank mechanism in Fig. P2.13, find the crank angles corresponding to the extreme values of the transmission angle. As shown, 90 3 . Also from the figure e r2 sin 2 r3 cos . Differentiating with respect to 2 , d r2 cos 2 r3 sin ; d 2 r cos 2 d 2 . d 2 r3 sin Now, setting d / d 2 0 , we get cos 2 0 . Therefore, we conclude that 2 2k 1 / 2 90, 270, 2.26 Ans. In Section 1.10 it is pointed out that the transmission angle reaches an extreme value for the four-bar linkage when the crank lies on the line between the fixed pivots. Referring to Fig. 2.19, this means that reaches a maximum or minimum when crank 2 is colinear with the line O2 O4 . Show, analytically, that this statement is true. From O4O2 A : s 2 r12 r22 2r1r2 cos 2 . Also, from ABO4 : s 2 r32 r42 2r3r4 cos . Equating these we differentiate with respect to 2 to obtain d 2r1r2 sin 2 2r3r4 sin or d 2 r r sin 2 d 12 . d 2 r3r4 sin Now, for d 0 , we have sin 2 0 . Thus, 2 0, 180, 360, d 2 © Oxford University Press 2015. All rights reserved. Q.E.D. Theory of Machines and Mechanisms, 4e 2.27 Uicker et al. Figure P2.27 illustrates a crank-and-rocker four-bar linkage in the first of its two limit positions. In a limit position, points O2 , A, and B lie on a straight line; that is, links 2 and 3 form a straight line. The two limit positions of a crank-rocker describe the extreme positions of the rocking angle. Suppose that such a linkage has r1 100 mm , r2 50 mm , r3 125 mm , and r4 100 mm . (a) (b) (c) Find 2 and 4 corresponding to each limit position. What is the total rocking angle of link 4? What are the transmission angles at the extremes? (a) From isosceles triangle O4O2 B we can calculate or measure 2 29 , 4 58 and 2 248 , 4 136 . Ans. (b) Then 4 4 4 78 Ans. (c) Finally, from isosceles triangle O4O2 B , 29 and 68 . Ans. 2.28 A double-rocker four-bar linkage has a dead-center position and may also have a limit position (see Prob. 2.27). These positions occur when links 3 and 4 in Fig. P2.28 lie along a straight line. In the dead-center position the transmission angle is 180 and the mechanism is locked. The designer must either avoid such positions or provide the external force, such as a spring, to unlock the linkage. Suppose, for the linkage illustrated in Fig. P2.28, that r1 140 mm , r2 55 mm , r3 50 mm , and r4 120 mm . Find 2 and 4 corresponding to the dead-center position. Is there a limit position? For the given dimensions, there are two dead-center positions, and they correspond to the two extreme travel positions of crank O2 A . From O4 AO2 using the law of cosines, we can find 2 114.0 , 4 162.8 and, symmetrically, 2 114.0 , 4 162.8 . There are also two limit positions; these occur at 2 56.5 , 4 133.1 and, symmetrically, at 2 56.5 , 4 133.1 . Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 2.29 Uicker et al. Figure P2.29 illustrates a slider-crank linkage that has an offset e and that is placed in one of its limiting positions. By changing the offset e, it is possible to cause the angle that crank 2 makes in traversing between the two limiting positions to vary in such a manner that the driving or forward stroke of the slider takes place over a larger angle than the angle used for the return stroke. Such a linkage is then called a quick-return mechanism. The problem here is to develop a formula for the crank angle traversed during the forward stroke and also develop a similar formula for the angle traversed during the return stroke. The ratio of these two angles would then constitute a time ratio of the drive to return strokes. Also determine which direction the crank should rotate. From the figure we can see that e r3 r2 sin 2 r3 r2 sin 2 180 or e e 1 , 2 180 sin r3 r2 r3 r2 2 sin 1 e e 1 drive 2 2 180 sin 1 sin r3 r2 r3 r2 Ans. e e 1 return 2 360 2 180 sin 1 Ans. sin r3 r2 r3 r2 Assuming driving is when B is sliding to the right, the crank should rotate clockwise. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 3 Velocity 3.1 The position vector of a point is given by the equation R 100e jt , where R is in meters. Find the velocity of the point at t 0.40 s. R t 100e j t m R t j 100e j t m/s R 0.40s j 100e j 0.40 m/s j 100 cos 0.40 j sin 0.40 m/s 100 sin 72 j100 cos 72 m/s R 0.40s 298.783 j97.080 m/s 314.159 m/s162 3.3 Ans. If automobile A is traveling south at 70.4 km/h and automobile B north 60 east at 51.2 km/h, what is the velocity difference between B and A? What is the apparent velocity of B to the driver of A? VA 70.4 km/h 90 70.4ˆj km/h V 51.2 km/h30 44.34ˆi 25.6ˆj km/h B VBA VB VA 44.34ˆi 96ˆj km/h VBA 105.74 km/h65.2 =105.74 km/h N 24.8 E Ans Naming B as car 3 and A as car 2, we have VB2 VA since 2 is translating. Then VB3 / 2 VB3 VB2 VBA VB3 /2 105.74 km/h65.2 =105.74 km/h N 24.8 E 3.4 Ans. In Fig. P3.4, wheel 2 rotates at 450 rev/min and drives wheel 3 without slipping. Find the velocity difference between points B and A. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 2 450 rev/min 2 rad/rev 60 s/min 15 rad/s cw VAO2 2 RAO2 1500 4710 mm/s VB 4200 mm/s90 VBA VB VA 4710ˆi 4200ˆj Ans. 6300 mm/s138.4 3.5 Two points A and B, located along the radius of a wheel (see Fig. P3.5), have speeds of 80 and 140 in/s, respectively. The distance between the points is RBA .75 mm . (a) What is the diameter of the wheel? (b) Find VAB , VBA, and the angular velocity of the wheel. 2ˆj 3.5ˆj 1.5ˆj m/s VBA VB VA 3.5ˆj 2ˆj 1.5ˆj m/s Ans. VAB VA VB 2 RBO2 VBA 1.5 m/s 20 rad/s cw RBA 0.075 m VBO2 3.5 m/s 175 mm 2 20 rad/s D 2RBO2 2 17.5 mm 350 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.6 Uicker et al. A plane leaves point B and flies east at 448 km/h. Simultaneously, at point A, 320 km southeast (see Fig. P3.6), a plane leaves and flies northeast at 499.2 km/h. (a) How close will the planes come to each other if they fly at the same altitude? (b) If they both leave at 6:00 p.m., at what time will this occur? VA 499.245 km/h 352.96ˆi 352.96ˆj km/h ; VB 448ˆi km/h VBA VB VA 95ˆi 352.96ˆj km/h At initial time R BA 0 320 120 160ˆi 276.8ˆj km Later R (t ) R 0 V t 160 95t ˆi 276.8 352.96t ˆj km BA BA BA To find the minimum of this: 2 2 2 RBA 160 95t 276.8 352.96t 2 dRBA dt 2 160 95t 95 2 276.8 352.96t 352.96 0 269211t 225 798 0 t 0.838 h 51 min or 6:51p.m. RAB 320 km R BA 0.845 h 79.68ˆi 21.44ˆj 82.56 km 165 3.7 Ans. Ans. To the data of Problem 3.6, add a wind of 48 km/h from the west. (a) If A flies the same heading, what is its new path? (b) What change does the wind make in the results of Problem 3.6? With the added wind VA 400.96ˆi 352.96ˆj km/h 534.24 km/h41.4 Since the velocity is constant, the new path is a straight line at N 48.6º E. Ans. Since the velocities of both planes change by the same amount, the velocity difference Ans. VBA does not change. Therefore the results of Problem 3.6 do not change. 3.8 The velocity of point B on the linkage illustrated in Fig. P3.8 is 1 m/s. Find the velocity of point A and the angular velocity of link 3. RAB 0.1 m VA VB VAB VA 1.24 m/s 165 VAB 0.37 m/s 120 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3 VAB 0.37 m/s 3.7 rad/s ccw 0.1 m RAB © Oxford University Press 2015. All rights reserved. Uicker et al. Ans. Theory of Machines and Mechanisms, 4e 3.9 Uicker et al. The mechanism illustrated in Fig. P3.9 is driven by link 2 at 2 45 rad/s ccw. Find the angular velocities of links 3 and 4. RAO 100 mm, RBA 250 mm, RO O 250 mm, and RBO 300 mm. 4 2 2 VAO2 2 RAO2 45 rad/s 100 mm 4 500 mm/s 4 VB VA VBA VO4 VBO4 VBA 358.5 mm/s ; VBO4 4 619 mm/s . VBA 358.5 in/s 1.43 rad/s ccw 250 in RBA V 4 619 mm/s 4 BO4 15.40 rad/s ccw 300 mm RBO4 3 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.10 Uicker et al. Crank 2 of the push-link mechanism illustrated in Fig. P3.10 is driven at 2 60 rad / s cw. Find the velocities of points B and C and the angular velocities of links 3 and 4. RAO 6 in, RBA 12 in, RO O 3 in, RBO 12 in, RDA 6 in, and RCD 4 in. 2 4 2 4 VAO2 2 RAO2 60 rad/s 6 in 360 in/s VB VA VBA VO4 VBO4 VBA 520.8 in/s ; VB 454.4 in/s41 VC VA VCA VB VCB VC 153.2 in/s60 3 3.11 Ans. Ans. VBO4 454.4 in/s VBA 520.8 in/s 37.87 rad/s cw 43.40 rad/s cw ; 4 12 in RBA 12 in RBO4 Ans. Find the velocity of point C on link 4 of the mechanism illustrated in Fig. P3.11 if crank 2 is driven at 2 48 rad / s ccw. What is the angular velocity of link 3? VAO2 2 RAO2 48 rad/s 200 mm 9 600.0 mm/s VB VA VBA VO4 VBO4 RAO 200 mm, RBA 800 mm, RO O 400 mm, RBO 400 mm, and RCO 300 mm. 2 4 2 VBA 268 mm/s 0.335 rad/s ccw 800 mm RBA VB VCB ; VC 7 118 mm/s 75.8 VBA 268 mm/s ; VC VO4 VCO4 4 3 © Oxford University Press 2015. All rights reserved. 4 Ans. Ans. Theory of Machines and Mechanisms, 4e 3.12 Uicker et al. Figure P3.12 illustrates a parallel-bar linkage, in which opposite links have equal lengths. For this linkage, demonstrate that 3 is always zero and that 4 2 . How would you describe the motion of link 4 with respect to link 2? Referring to Fig. 2.19 and using r1 r3 and r2 r4 , we compare Eqs. (2.26) and (2.27) to see that . Then Eq. (2.29) gives 3 0 and its derivative is 3 0 . Ans. Next we substitute Eq. (2.25) into Eq. (2.33) to see that 2 . Then Fig. 2.19 shows that, since link 3 is parallel to link 1 3 0 , then 4 2 . Finally, the derivative of this gives 4 2 . Since 4/ 2 4 2 0 , link 4 is in curvilinear translation with respect to link 2. © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.13 Uicker et al. Figure P3.13 illustrates the antiparallel or crossed-bar linkage. If link 2 is driven at 2 1 rad/s ccw, find the velocities of points C and D. RAO RBO 300 mm , RBA RO O 150 mm , and RCA RDB 75 mm 2 4 4 2 VAO2 2 RAO2 1 rad/s 300 mm 300 m/s VB VA VBA VO4 VBO4 Construct the velocity image of link 3. VC 402.5 mm/s151 VD 290 mm/s249 3.14 Ans. Ans. Find the velocity of point C of the linkage illustrated in Fig. P3.14 assuming that link 2 has an angular velocity of 60 rad/s ccw. Also find the angular velocities of links 3 and 4. RAO RBA 150 mm, RO O RBO 250 mm, and RCA 200 mm. 2 4 2 4 VAO2 2 RAO2 60 rad/s 150 mm 9 000 mm/s VB VA VBA VO4 VBO4 VBA 4 235 mm/s ; VBO4 7 940 mm/s VBA 4 235 mm/s 28.23 rad/s cw 150 in RBA V 7 940 mm/s 4 BO4 31.76 rad/s cw 250 mm RBO4 3 Construct the velocity image of link 3: VC 12 680 mm/s156.9 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.15 Uicker et al. The inversion of the slider-crank mechanism illustrated in Fig. P3.15 is driven by link 2 at 2 60 rad/s ccw. Find the velocity of point B and the angular velocities of links 3 and 4. RAO 75 mm, RBA 400 mm, and RO O 125 mm. 2 4 2 VAO2 2 RAO2 60 rad/s 75 mm 4500 mm/s VP3 VA VP3 A VP4 VP3 / 4 4 3 VP3 A RP3 A 4260 mm/s 22.0 rad/s ccw 194 mm Ans. Construct the velocity image of link 3: VB 4790 mm/s96.5 3.16 Ans. Find the velocity of the coupler point C and the angular velocities of links 3 and 4 of the mechanism illustrated if crank 2 has an angular velocity of 30 rad/s cw. RAO 75 mm, RBA RCB 125 mm, RO O 250 mm, and RBO 150 mm. 2 4 2 4 VAO2 2 RAO2 30 rad/s 75 mm 2 250.0 mm/s VB VA VBA VO4 VBO4 Construct the velocity image of link 3: VC 2 250.0 mm/s126.9 3 VBO4 VBA 2 250.0 mm/s 0 0 18.00 rad/s ccw ; 4 RBO4 200.0 mm 125 mm RBA © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.17 Uicker et al. Link 2 of the linkage illustrated in Fig. P3.17 has an angular velocity of 10 rad/s ccw. Find the angular velocity of link 6 and the velocities of points B, C, and D. RAO 62.5 mm, 2 RBA 250 mm, RCB 200 mm, RCA RDC 100 mm, RO O 200 mm, and RDO 150 mm. 6 2 6 VAO2 2 RAO2 10 rad/s 62.5 mm 625.0 mm/s VB VA VBA VB 289.25 mm/s180 Construct velocity image of link 3: VC VA VCA VB VCB VC 605.5 mm/s207.6 VD VC VDC V O6 VDO6 VD 604.5 mm/s206.2 6 3.18 VDO6 RDO6 Ans. Ans. Ans. 604.5 mm/s 4.03 rad/s ccw 150 mm Ans. The angular velocity of link 2 of the drag-link mechanism illustrated in Fig. P3.18 is 16 rad/s cw. Plot a polar velocity diagram for the velocity of point B for all crank positions. Check the positions of maximum and minimum velocities by using Freudenstein’s theorem. RAO 350 mm, RBA 425 mm, RO O 100 mm, and RBO 400 mm. 2 4 2 4 The graphical construction is shown in the position where 2 135 , where the result is VB 5760 mm/s 7.2 . It is repeated at increments of 2 15 . The maximum and minimum velocities are at and VB,max 9130 mm/s 146.6 2 15 VB,min 4590 mm/s63.7 at 2 225 , respectively. Within graphical accuracy these two positions approximately verify Freudenstein’s theorem. A numeric solution for the same problem can be found from Eq. (3.22) using Eqs. (2.25) through (2.33) for position values. The accuracy of the values reported above have been © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. verified in this way. 3.19 Link 2 of the mechanism illustrated in Fig. P3.19 is driven at 2 36 rad/s cw. Find the angular velocity of link 3 and the velocity of point B. RAO 125 mm, RBA RBO 200 mm, and RO O 175 mm. 2 4 2 4 VAO2 2 RAO2 36 rad/s 125 mm 4 500 mm/s VB VA VBA VO4 VBO4 VB 5 070 mm/s 56.3 V 647 mm/s 3 BA 3.23 rad/s ccw 200 mm RBA 3.20 Ans. Ans. Find the velocity of point C and the angular velocity of link 3 of the push-link mechanism illustrated in Fig. P3.20. Link 2 is the driver and rotates at 8 rad/s ccw. RAO 150 mm, RBA RBO 250 mm, RO O 75 mm, RCA 300 mm, and RCB 100 mm. 2 4 4 2 VAO2 2 RAO2 8 rad/s 150 mm 1200 mm/s VB VA VBA V O4 VBO4 Construct velocity image of link 3: VC VA VCA VB VCB VC 3847.5 mm/s 136.8 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3 3.21 Uicker et al. VBA 3785 mm/s 15.14 rad/s ccw 250 mm RBA Ans. Link 2 of the mechanism illustrated in Fig. P3.21 has an angular velocity of 56 rad/s ccw. Find the velocity of point C. RAO2 150 in, RBA RBO 250 mm, RO O 100 mm, and RCA 300 mm. 4 2 4 VAO2 2 RAO2 56 rad/s 150 mm 8400 mm/s VB VA VBA VO4 VBO4 Construct the velocity image of link3: VC VA VCA VB VCB VC 927.5 mm/s137.8 3.22 Ans. Find the velocities of points B, C, and D of the double-slider mechanism illustrated in Fig. P3.22 if crank 2 rotates at 42 rad/s cw. RAO 50 mm, RBA 250 mm, RCA 100 mm, RCB 175 mm, RDC 200 mm. 2 VAO2 2 RAO2 42 rad/s 50 mm 2100 mm/s VB VA VBA VB 1635 mm/s180 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Construct velocity image of link 3: VC VA VCA VB VCB VD VC VDC 530 mm/s90 3.23 Uicker et al. VC 1695 mm/s154.2 Ans. Ans. Figure P3.23 illustrates the mechanism used in a two-cylinder 60 V engine consisting, in part, of an articulated connecting rod. Crank 2 rotates at 2000 rev/min cw. Find the velocities of points B, C, and D. RAO 50 mm, RBA RCB 150 mm, RCA 50 mm, RDC 125 mm. 2 2000 rev/min 2 rad/rev 209.4 rad/s 2 60 s/min VAO2 2 RAO2 209.4 rad/s 50 mm 10 470 mm/s VB VA VBA 10 648 mm/s 120 Construct velocity image of link 3: VC 12 180 mm/s 93 VD VC VDC 9 468 mm/s 60 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.24 Uicker et al. Make a complete velocity analysis of the linkage illustrated in Fig. P3.24 given that 2 24 rad/s cw. What is the absolute velocity of point B? What is its apparent velocity to an observer moving with link 4? RAO 200 mm, RO O 500 mm. 2 4 2 VAO2 2 RAO2 24 rad/s 200 mm 4800 mm/s Using the path of P3 on link 4, we write VP3 VA VP3 A VP4 VP3 / 4 3 VP3 A RP3 A 4045 mm/s 6.16 rad/s cw 656.75 mm From this, or graphically, we complete the velocity image of link 3, from which VB3 3945 mm/s 39.7 Ans. Then, since link 4 remains perpendicular to link 3, we have 4 3 and we find the velocity image of link 4: Ans. VB3 /4 2582.5 mm/s 12.4 3.25 Find VB for the linkage illustrated in Fig. P3.25 if VA 300 mm/s. VA 300 mm/s Using the path of P3 on link 4, we write VP3 VA VP3 A V P4 VP3 / 4 Next construct the velocity image of link 3 [or VB VP3 VBP3 VA VBA ]: VB 312.5 mm/s 23.0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.26 Uicker et al. Figure P3.26 illustrates a variation of the Scotch-yoke mechanism. The mechanism is driven by crank 2 at 2 36 rad/s ccw. Find the velocity of the crosshead, link 4. RAO 250 mm. 2 VAO2 2 RAO2 36 rad/s 250 mm 9000 mm/s Using the path of A2 on link 4, we write VA2 VA4 VA2 / 4 (Note that the path is unknown for VA4 / 2 !) VA4 4657.5 m/s180 Ans. All other points of link 4 have this same velocity; it is in translation. 3.27 Make a complete velocity analysis of the linkage illustrated in Fig. P3.27 for 2 72 rad/s ccw. RAO RDC 37.5 mm, RBA 262.5 mm, RO O 150 mm, RBO 125 mm, RO O 175 mm, 2 4 2 4 6 2 and REO 200 mm. 6 VAO2 2 RAO2 72 rad/s 37.5 mm 2700 mm/s VB VA VBA VO4 VBO4 Construct velocity image of link 3: VC3 VA VCA VB VCB VC3 1908 mm/s203.2 Ans. Using the path of C3 on link 6, we next write VC3 VC6 VC3 / 6 and VC6 VC6O6 , from which VC6 1076.75 mm/s241.4 Ans. From this, graphically, we can complete the velocity image of link 6, from which VE 1934.75 mm/s 98.9 VC O Since link 5 remains perpendicular to link 6, 5 6 6 6 9.67 rad/s cw RC6O6 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e From these we can get VD5 VC5 VD5C5 1612.25 mm/s210.1 3.28 Uicker et al. Ans. The mechanism illustrated in Fig. P3.28 is driven such that VC = 250 mm/s to the right. Rolling contact is assumed between links 1 and 2, but slip is possible between links 2 and 3. Determine the angular velocity of link 3. Using the path of C2 on link 3, we write VC2 VC3 VC2 / 3 and VC3 VD3 VC3D3 3 3.29 VC3D3 RC3D3 105.65 mm/s 1.569 rad/s cw 67.25 mm Ans. The circular cam illustrated in Fig. P3.29 is driven at an angular velocity of 2 15 rad/s ccw. There is rolling contact between the cam and the roller, link 3. Find the angular velocity of the oscillating follower, link 4. VBA 2 RBA 15 rad/s 31.25 mm 468.75 mm/s VD4 VD2 VD4 / 2 and VD4 VE VD4 E 4 VD4 E RD4 E 381 mm/s 4.355 rad/s ccw 87.5 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.30 Uicker et al. The mechanism illustrated in Fig. P3.30 is driven by link 2 at 10 rad/s ccw. There is rolling contact at point F. Determine the velocity of points E and G and the angular velocities of links 3, 4, 5, and 6. VBA 2 RBA 10 rad/s 25 mm 250 mm/s VC VB VCB VD VCD V 333.25 mm/s Ans. 3.333 rad/s ccw 3 CB RCB 100 mm V 166.75 mm/s Ans. 3.333 rad/s ccw 4 CD RCD 50 mm Construct velocity image of link 3: VE3 VB VE3B VC VE3C 251.5 mm/s220.9 Ans. Using the path of E3 on link 6, we write VE3 VE6 VE3 / 6 and VE6 VH VE6 H 6 VE6 H RE6 H 121.45 mm/s 3.774 rad/s cw 32.2 mm Ans. Construct velocity image of link 6: VG VE6 VGE6 VH VGH 298.25 mm/s 57.1 Ans. VF5 VF6 ; VE5 VE3 ; 5 VF5 E RF5 E 319.5 mm/s 25.56 rad/s cw 12.5 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.31 Uicker et al. Figure P3.31 is a schematic diagram for a two-piston pump. The pump is driven by a circular eccentric, link 2, at 2 25 rad/s ccw. Find the velocities of the two pistons, links 6 and 7. VF2 VF2 E 2 RFE 25 rad/s 25 mm 625 mm/s Using the path of F2 on link 3, we write VF2 VF3 VF2 / 3 and VF3 VG VF3G Construct velocity image of link 3: VC VF3 VCF3 VG VCG and VD VF3 VDF3 VG VDG . Then VA VC VAC 32.55 mm/s180 VB VD VBD 144.42 mm/s180 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.32 Uicker et al. The epicyclic gear train illustrated in Fig. P3.32 is driven by the arm, link 2, at 2 10 rad/s cw. Determine the angular velocity of the output shaft, attached to gear 3. VB VBA 2 RBA 10 rad/s 75 mm 750 mm/s Using VD 0 construct the velocity image of link 4 from which VC 1500 mm/s0 . V 1500 mm/s Ans. 30.00 rad/s cw 3 CA RCA 50 mm © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.33 Uicker et al. The diagram in Fig. P3.33 illustrates a planar schematic approximation of an automotive front suspension. The roll center is the term used by the industry to describe the point about which the auto body seems to rotate with respect to the ground. The assumption is made that there is pivoting but no slip between the tires and the road. After making a sketch, use the concepts of instant centers to find a technique to locate the roll center. By definition, the “roll center” (of the vehicle body, link 2, with respect to the road, link 1,) is the instant center I12. It can be found by the repeated application of Kennedy’s theorem as shown. In the automotive industry it has become common practice to use only half of this construction, assuming by symmetry that I12 must lie on the vertical centerline of the vehicle. Notice that this is true only when the right and left suspension arms are symmetrically positioned. It is not true once the vehicle begins to roll as in a turn. Having lost sight of the relationship to instant centers and Kennedy’s theorem, and remembering only the shortened graphical construction on one side of the vehicle, many in the industry are now confused about the movement of the roll center along the centerline of the vehicle (called the “jacking coefficient”!). They should be thinking about the fixed and moving centrodes (Section 3.21), which are more horizontal than vertical! © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.34 Uicker et al. Locate all instant centers for the linkage of Problem 3.22. Instant centers I12 , I 23 , I 34 , I14 (at infinity), I 35 , I 56 , and I16 (at infinity) are found by inspection. All others are found by repeated applications of Kennedy’s theorem except I 46 . One line can be found for I 46 ; however, no second line can be found by Kennedy’s theorem since no line can be drawn (in finite space) between I14 and I16 . Now it must be seen that I 46 must be infinitely remote because the relative motion between links 4 and 6 is translation; that is, the angle between lines on links 4 and 6 remains constant. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.35 Uicker et al. Locate all instant centers for the mechanism of Problem 3.25. Instant centers I12 (at infinity), I 23 , I 34 (at infinity), and I14 are found by inspection. All others are found by repeated applications of Kennedy’s theorem. 3.36 Locate all instant centers for the mechanism of Problem 3.26. Instant centers I12 , I 23 , I 34 (at infinity), and I14 (at infinity) are found by inspection. All others are found by repeated applications of Kennedy’s theorem except I13 . One line ( I12 I 23 ) can be found for I13 ; however, no second line can be found by Kennedy’s theorem since no line can be drawn (in finite space) between I14 and I 34 . Now it must be seen that I13 must be infinitely remote because the relative motion between links 1 and 3 is translation; the angle between links 1 and 3 remains constant. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.37 Uicker et al. Locate all instant centers for the mechanism of Problem 3.27. Instant centers I12 , I 23 , I 34 , I14 , I 35 , I 56 (at infinity), and I16 are found by inspection. All others are found by repeated applications of Kennedy’s theorem. 3.38 Locate all instant centers for the mechanism of Problem 3.28. Instant centers I12 and I13 are found by inspection. One line for I 23 is found by Kennedy’s theorem. The other is found by drawing perpendicular to the relative velocity of slipping at the point of contact between links 2 and 3. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.39 Uicker et al. Locate all instant centers for the mechanism of Problem 3.29. Instant centers I12 , I 23 , I 34 , and I14 are found by inspection. The other two are found by use of Kennedy’s theorem. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.40 Uicker et al. For the mechanism illustrated in Fig. P3.40, the input link 2 is in the position RAO4 150 mm and is moving to the right at a velocity of VA 18.75 mm/s . Determine the first-order kinematic coefficients for the mechanism in the given position, and determine the angular velocities of links 3 and 4. RBO4 RBA 150 mm Let the following vectors be defined: r2 RAO4 e j , r3 RBAe j3 , and r4 RBO4 e j4 . Then the loop-closure equation is r2 r3 r4 0 . The two scalar position equations are r2 r3 cos 3 r4 cos 4 0 r3 sin 3 r4 sin 4 0 With the given data, at the position r2 150 mm , the solution is 3 60 and 4 120 . Taking the derivative of the position equations with respect to input r2 gives 1 r3 sin 33 r4 sin 4 4 0 r3 cos 33 r4 cos 4 4 0 r sin 3 r4 sin 4 3 1 or, in matrix format, 3 r3 cos 3 r4 cos 4 4 0 The determinant of the Jacobian is r3r4 sin 4 3 and goes to zero when 3 4 or when 3 4 180 . The solutions for the first-order kinematic coefficients are 3 r4 cos4 3.85 103 rad/mm and 4 r3 cos3 3.85 103 rad/mm Ans. The input velocity is given as r2 15.0 m/s . 3 3r2 72.17 rad/s (ccw) and 4 4r2 72.17 rad/s (cw) Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.41 Uicker et al. For the mechanism illustrated in Fig. P3.41 pinion 3 is rolling without slipping on rack 4 at point D. Input link 2 is in the position RGO4 250 mm , and the input velocity is VG 75ˆi mm/s . Determine the first-order kinematic coefficients of the mechanism. Find the angular velocities of both the rack 4 and the pinion 3. Rack and pinion mechanism. RDG 3 125 mm . Let the following vectors be defined as r2 RGO4 e j 0 , r4 RDO4 e j4 , and ρ3 j 3e j4 . Then the loop-closure equation is r2 ρ3 r4 0 . The two scalar position equations are r2 3 sin 4 cos 4 r4 0 3 cos 4 sin 4 r4 0 At the position r2 250 mm , the solution is 4 150 and r4 3 tan 4 216.5 mm . Taking the derivative of the position equations with respect to input r2 gives 1 3 cos 4 4 sin 4 r4 4 cos 4 r4 0 3 sin 4 4 cos 4 r4 4 sin 4 r4 0 or, simplifying by use of the position equations and putting into matrix format, 0 cos 4 4 1 r sin r 0 2 4 4 The determinant of the Jacobian is r2 cos 4 and goes to zero when 4 90 or r2 0 . The solutions for the first-order kinematic coefficients are 4 sin 4 0.002 309 rad/mm and r4 r2 1.154 7 mm/mm Ans. The input velocity is given as r2 1875 mm/s . From this we can get 4 4r2 0.173 2 rad/s (cw) Ans. However, we must notice that vector ρ3 is not attached to link 3. To find 3 we start with the constraint for rolling with no slip. If we designate rotation of link 3 by the angle 3 then 3 3 4 r4 . Dividing this by t and taking the limit, we get the angular velocity of the pinion, link 3 3 3 4 r4 3 0.519 6 rad/s (ccw) © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.42 Uicker et al. For the mechanism of Example 2.9, see Fig. 2.34, the dimensions are R1 800 mm , R9 550 mm , and 3 500 mm . In the position where R2 750 mm , the input link 2 has a velocity of VA 150ˆj mm/s . Determine the first-order kinematic coefficients for this mechanism. Find the velocity of rack 4, and the angular velocity of pinion 3. Using the vectors defined in Example 2.9, the complex algebra loop-closure equation is jR2 jR9e j34 R34e j34 jR1 R4 0 and the two scalar position equations are R9 sin 34 R34 cos 34 R4 0 R2 R9 cos 34 R34 sin 34 R1 0 At R2 750 mm with the given dimensions these give R34 259.8 mm and R4 606.2 mm with the no-slip condition that R34 33 . Taking the derivative of the position equations with respect to input R2 gives R4 0 cos 34 R34 0 1 sin 34 R34 33 . with the condition that R34 From these, the first-order kinematic coefficients are 1.154 7 mm/mm , 3 2.3 103 rad/mm , and R4 0.577 35 mm/mm R34 The velocity of the rack is V R R ˆi 86.6 ˆi mm/s Ans. The angular velocity of the pinion is 3 3R2 0.3464 rad/s ccw. Ans. 4 4 2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.43 Uicker et al. For the mechanism illustrated in Fig. P3.43, in the current position RAO4 250 mm , and the input velocity is V 125ˆi mm/s . Determine the first-order kinematic coefficients A of the mechanism. Find the angular velocity of link 3 and the slipping velocity between links 3 and 4. RPA 125 mm and APO4 90. Let the following vectors be defined as R AO4 r2e j 0 , R PA r3e j3 , R PO4 jr4e j3 . Then the loop-closure equation is r2 r3e j3 jr4e j3 0 The two scalar equations are r2 r3 cos 3 r4 sin 3 0 r3 sin 3 r4 cos 3 0 which, at the input position r2 250 mm , has the solution 3 cos1 r3 r2 240 and r4 r3 tan 3 216.5 mm . Taking the derivative of the position equations with respect to input r2 gives 1 r3 sin 33 r4 cos 33 sin 3r4 0 r3 cos 33 r4 sin 33 cos 3r4 0 or, simplifying by use of the position equations and putting into matrix format, sin 3 3 1 0 r2 cos 3 r4 0 The determinant of the Jacobian is r2 sin 3 and goes to zero when 3 0 at r2 125 mm . From the solution of these equations, the first-order kinematic coefficients are Ans. 3 cos3 0.002 309 rad/mm and r4 r2 1.1547 mm/mm For the given input velocity of r2 125 mm/s , the angular velocity of link 3 is 3 3 3r2 0.289 rad/s (cw) and the slipping velocity is V3/4 r4 r4r2 144.34 mm/s . © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.44 Uicker et al. For the mechanism illustrated in Fig. 3.30 there is rolling contact at point F. The input has an angular velocity of 2 10 rad/s ccw and there is rolling contact between links 5 and 6 at point F. Determine the first-order kinematic coefficients for links 3, 4, 5, and 6. Find the angular velocities for links 3, 4, 5, and 6 and the velocities of points E and G. Let the following vectors be defined: RCD r4e j4 , R BA r2e j2 , R EB 12.5r3e j3 j37.5e j3 mm, RCB r3e j3 , R DA r1e j 0 , R HA 25 j37.5 mm, and R EH j12.5e j6 r6e j6 . Then there are two loop-closure equations R BA R CB R CD R DA 0 R BA R EB R EH R HA 0 and four corresponding scalar equations r2 cos 2 r3 cos 3 r4 cos 4 r1 0 r2 sin 2 r3 sin 3 r4 sin 4 0 r2 cos 2 ½ r3 cos 3 1.5sin 3 0.5sin 6 r6 cos 6 25 0 r2 sin 2 ½ r3 sin 3 1.5cos 3 0.5cos 6 r6 sin 6 37.5 0 Numerical solution of these with the dimensions specified at the position 2 180 gives the current position as 3 28.955, 4 75.522, 6 14.478, r6 29.65 mm. Taking derivatives of these four equations with respect to input 2 gives r2 sin 2 r3 sin 33 r4 sin 4 4 0 r2 cos 2 r3 cos 33 r4 cos 4 4 0 r2 sin 2 ½ r3 sin 33 1.5cos 33 0.5cos 6 6 r6 sin 6 6 cos 6 r6 0 r2 cos 2 ½ r3 cos 33 1.5sin 33 0.5sin 6 6 r6 cos 6 6 sin 6 r6 0 Numerical solution gives the solution as 3 0.33334 rad/rad, 4 0.33334 rad/rad, 6 0.37751 rad/rad, and r6 27.24 mm/rad. The no-slip condition gives the displacement constraint r6 5 5 6 from which we find r6 5 5 6 , which gives 5 6 r6 5 2.55663 rad/rad. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Therefore the first-order kinematic coefficients are Ans. 3 0.3333 rad/rad, 4 0.3333 rad/rad, 5 2.5566 rad/rad, 6 0.3775 rad/rad. The angular velocities are 3 32 3.333 rad/s ccw, 4 42 3.333 rad/s ccw, 5 52 25.566 rad/s (cw), and 6 62 3.775 rad/s (cw). Ans. The positions of point E and G are xE r2 cos 2 ½ r3 cos 3 37.5sin 3 yE r2 sin 2 ½ r3 sin 3 37.5cos 3 xG 25 25sin 6 75cos 6 yG 37.5 25cos 6 75sin 6 The derivatives of these give the first-order kinematic coefficients xE r2 sin 2 ½ r3 sin 33 37.5cos 33 19 mm/rad yE r2 cos 2 ½ r3 cos 33 37.5sin 33 16.468 mm/rad xG 25cos 6 6 75sin 6 6 16.22 mm/rad yG 25sin 6 6 75cos 6 6 25.05 mm/rad And the velocities are VE xE &2 î + yE 2 ˆj 190 î 164.67ˆj 251.47mm / s 139.09 V x &2 î y &ˆj 6.487 î 10.022ˆj 298.45mm / s 57.09 G G G © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.45 Uicker et al. For the mechanism illustrated in Fig. P3.45, input link 2 is moving vertically upwards with a velocity of VA 187.5 mm/s . Pinion 4 has a radius of 25 mm and is rolling without slipping on rack 3 at point B. The distance from point E to point B is equal to the distance from point B to pin A. The distance from O4 to A is 50 mm. Determine the firstorder kinematic coefficients for the rack 3 and the pinion 4, and find the angular velocity of rack 3 and pinion 4 and the velocity of point E. Also find the velocity along rack 3 of the point of contact between links 3 and 4 (that is, point B). Let the following j3 vectors R BA r3e , and R BO4 r4e j4 be defined: R AO4 jr2 , j3 jr4e . Then the loop-closure equation is R AO4 R BA R BO4 0 and the scalar equations are r3 cos 3 r4 sin 3 0 r2 r3 sin 3 r4 cos 3 0 The position solution for the given data at r2 50 mm is 3 120, r3 43.3 mm . Taking derivatives of these equations with respect to input r2 gives cos 3r3 r3 sin 33 r4 cos 33 0 25 sin 3r3 r3 cos 33 r4 sin 33 0 or, simplifying by use of the position equations and putting into matrix format, cos 3 r2 r3 0 sin 3 0 3 25 The determinant of the Jacobian is r2 sin 3 and goes to zero when 3 0 or 180 . From these, the first-order kinematic coefficients are r3 1 sin 3 and 3 1 r2 tan 3 The no-slip condition gives the displacement constraint r3 4 4 3 from which we find r3 4 4 3 , which gives 4 3 r3 4 . Therefore the first-order kinematic coefficients are r3 15470 mm/mm, 3 0.0115 rad/mm, 4 0.0346 rad/mm. Ans. For r2 187.5 mm/s , the angular velocities of links 3 and 4 are 3 3r2 2.165 rad/s ccw and 4 4r2 6.495 rad/s (cw) . Ans. Given that REA = 2r3 = 86.6 mm, the position of point E is R E xE jyE jr2 86.6e j3 xE 86.6cos 3 43.3 mm and yE r2 86.6sin 3 25 mm The derivative with respect to input r2 gives xE 86.6sin 33 0.866 03 mm/mm and yE 1 3.464cos33 0.500 mm/mm xE xE r2 162.38 mm/s and yE yE r2 93.75 mm/s The velocity of point E is VE 187.5 mm/s150 Ans. The velocity along rack 3 of the point of contact between links 3 and 4 is VB4 /3 r3 r3r2 1.154 70 mm/mm 187.5 mm/s 216.5 mm/s © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. VB4 /3 216.5 mm/s 60 3.46 Ans. For the mechanism illustrated in Fig. P3.46, the dimensions are RAO2 250 mm and RPO4 500 mm . At the position illustrated, where O4O2 A 30 , RPA RAO4 , and RPB RBA , the angular velocity of the input link 2 is ω2 = 5 rad/s cw. Determine the first-order kinematic coefficients for links 3, 4, and 5. Then find: (i) the angular velocities of links 3 and 4; (ii) the velocity of link 5; and (iii) the velocity of point P fixed in link 4. Using instant centers, the first-order kinematic coefficients for link 3 and link 4 are RI I 250.00 mm 0.500 rad/rad 3 23 12 Ans. 500.00 mm RI23I13 4 For link 5 RI24 I12 RI24 I14 xB 0, 144.35 mm 0.500 rad/rad 288.70 mm Ans. rB yB RI25 I12 216.50 mm/rad Ans. From these, with 2 5 rad/s (cw), (i) 3 32 2.50 rad/s ccw, 4 42 2.50 rad/s ccw (ii) V r 1 082.5ˆj mm/s B (iii) B 2 Ans. Ans. rP 4 RPI14 0.500 rad/rad 500.00 mm 250.00 mm/rad VP rP2 1 250.0 in/s120 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 3.47 Uicker et al. For the mechanism illustrated in Fig. P3.47, the input link 2 is moving parallel to the Xaxis with a constant velocity VB 375 mm/s to the right. At the instant indicated, the angle θ4 = 60º. (i) Determine the first-order kinematic coefficients for links 3 and 4, and find the angular velocities of links 3 and 4. (ii) Determine the conditions for the determinant of the coefficient matrix of part (i) to be zero; then sketch the mechanism in the position where the determinant is zero. RBA RAO4 100 mm. The two scalar loop-closure equations are r2 RBA cos 3 RAO4 cos 4 0 y2 RBA sin 3 RAO4 sin 4 0 The solution at the current geometry, with r2 50 mm, y2 86.6 mm, is 4 60 and 3 90. (i) Taking the derivative with respect to input r2 gives 1 RBA sin 33 RAO4 sin 4 4 0 RBA cos 33 RAO4 cos 4 4 0 which in matrix format becomes RAO4 sin 4 3 1 RBA sin 3 RBA cos 3 RAO4 cos 4 4 0 The determinant of the Jacobian matrix is RBA RAO4 sin 4 3 5 000 m2 . The first-order kinematic coefficients for links 3 and 4 are 3 RAO4 cos4 0.010 rad/mm and 4 RBA cos 3 0 The angular velocities are 3 3r2 3.75 rad/s (cw) Ans. Ans. 4 4r2 0 (ii) The conditions for which 0 are that 3 4 or 3 4 180 ; e.g., this will happen when 3 4 68.907 and r2 71.975 mm as shown below. and © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.48 Uicker et al. For the mechanism illustrated in Fig. P2.15, the dimensions are RAO2 50 mm , RBA 150 mm , and RCO5 62.5 mm . In the position indicated, the angle BAO2 is 150° and the distance RBC 80 mm . The input link 2 is vertical and the angular velocity is 2 10 rad/s cw . (i) Show the locations of all instant centers. (ii) Using instant centers, determine the first-order kinematic coefficients of link 3, rack 4, and pinion 5. (iii) Determine the angular velocity of link 3, the velocity of rack 4, and the angular velocity of pinion 5. (ii) The first-order kinematic coefficients are RI I 50 mm 3 23 12 0.385 rad/rad RI23 I13 130 mm r4 RI24 I12 29 mm/rad 5 RI25 I12 RI25 I15 146 mm 0.462 rad/rad 316 mm Ans. Ans. Ans. (iii) The requested velocities are 3 32 0.385 rad/rad 10 rad/s 3.85 rad/s (ccw) Ans. V4 r42 29 mm/rad 10rad/s 290 mm/s 90 Ans. 4 42 0.462 rad/rad 10 rad/s 4.62 rad/s (cw) Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 3.49 Uicker et al. For the mechanism illustrated in Fig. P2.16, the dimensions are RBA 177 mm and RBC 150 mm . The radius of gear 2 is 2 25 mm and the radius of gear 5 is 5 50 mm . In the position indicated, the angular velocity 2 5 rad/s ccw . Determine the first-order kinematic coefficients of links 3, 4, and 5. Find the angular velocities of links 3, 4, and 5. The two scalar loop closure equations are RO5O2 5 cos 5 RBC cos 4 RBA cos 3 2 cos 2 0 5 sin 5 RBC sin 4 RBA sin 3 2 sin 2 0 with the rolling contact constraint equation 55 2 2 . At the position 2 90 with the given dimensions the solution is 3 45, 4 90, 5 0. The derivatives of these equations with respect to input 2 are 5 sin 55 RBC sin 4 4 RBA sin 33 2 sin 2 0 5 cos 55 RBC cos 4 4 RBA cos 33 2 cos 2 0 with the constraint 55 2 . In matrix form, these appear as RBA sin 3 RBC sin 4 3 5 sin 55 2 sin 2 2 sin 5 sin 2 R cos RBC cos 4 4 5 cos 55 2 cos 2 2 cos 5 cos 2 3 BA The determinant is RBA RBC sin 3 4 18 750 m2 . At 2 90 with the given dimensions the first-order kinematic coefficients are 3 2 RBC sin (4 5 sin 4 2 0.200 rad/rad Ans. 4 2 RBC sin (3 5 sin 3 2 0 Ans. 5 2 5 0.500 rad/rad Ans. The angular velocities are 3 32 0.200 rad/rad 5 rad/s 1.00 rad/s (cw) 4 42 0 5 52 0.500 rad/rad 5 rad/s 2.50 rad/s (cw) © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 3.50 Uicker et al. For the mechanism illustrated in Fig. P2.17, the radius of wheel 3 is 3 15 mm and the other dimensions are RO2O5 140 mm , RBA 110 mm and RAO5 52 mm . For the given position, link 4 is parallel to the X-axis and link 5 is coincident with the Y-axis. Also, the input link 2 has an angular velocity of 2 15 rad/s cw . Determine the first-order kinematic coefficients for links 3, 4, and 5. Find the angular velocities of links 3, 4, and 5. The two scalar loop closure equations are RO2O5 RBO2 cos 2 RBA cos 4 RAO5 cos 5 0 RBO2 sin 2 RBA sin 4 RAO5 sin 5 0 with the rolling contact constraint equation 3 3 2 1 1 2 , which, since 1 0 , reduces to 33 1 3 2 . At the position 2 120 with RBO2 60 mm, 1 45 mm, and the given dimensions, the solution is 4 0, 5 90. The derivatives of the loop-closure equations with respect to input 2 are RBO2 sin 2 RBA sin 4 4 RAO5 sin 55 0 RBO2 cos 2 RBA cos 4 4 RAO5 cos 55 0 and the constraint equation derivative gives 33 1 3 . In matrix form, these appear as RAO5 sin 5 4 RBO2 sin 2 RBA sin 4 RBA cos 4 RAO5 cos 5 5 RBO2 cos 2 The determinant is RBA RAO5 sin 5 4 5 720 m2 . At 2 120 with the given dimensions the first-order kinematic coefficients are 3 1 3 3 4.000 rad/rad Ans. 4 RBO RAO sin 5 2 0.273 rad/rad Ans. 5 RBA RBO sin 2 4 1.000 rad/rad Ans. 2 5 2 The angular velocities are 3 32 4.000 rad/rad 15 rad/s 60.00 rad/s (cw) Ans. 4 42 0.273 rad/rad 15 rad/s 4.09 rad/s (ccw) Ans. 5 52 1.000 rad/rad 15 rad/s 15.00 rad/s (cw) Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 4 Acceleration 4.1 The position vector of a point is defined by the equation R 4t t 3 3 ˆi 10ˆj where R is in meters and t is in seconds. Find the acceleration of the point at t 3 s. R t 4 t 2 ˆi R t 4t t 3 3 ˆi 10ˆj R t 2tˆi 4.2 R 3 s 2 3 ˆi 6ˆi m/s2 Ans. Find the acceleration at t 2 s of a point that moves according to the equation R = t 2 t 3 6 ˆi t 3 3 ˆj . The units are mm and seconds. R t = 2t t 2 2 ˆi t 2ˆj R t = t 2 t 3 6 ˆi t 3 3 ˆj R t = 2 t ˆi 2tˆj R 2 s = 2 2 ˆi 2 2 ˆj 4ˆj mm/s2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.3 Uicker et al. The path of a point is described by the equation R = (t 2 4)e j t /10 where R is in metre and t is in seconds. For t = 15 s, find the unit tangent vector for the path, the normal and tangential components of the point’s absolute acceleration, and the radius of curvature of the path. R t = (t 2 4)e j t /10 j 2 (t 4)e j t /10 10 j t j t /10 j t j t /10 2 2 e R t = 2 (t 4)e j t /10 e 5 5 100 j t /10 j1.5 e j , we find that Noticing, at t = 15 s, that e 2 R 15 s = (15 4) 229 m R t = 2te j t /10 j (152 4) j 71.94 30.00 j 77.95 m/s22.6 10 2 j 15 j 15 (152 4) j 18.850 j 20.601 m/s 2 R 20 s = 2 j j 5 5 100 From the direction of the velocity we find the unit tangent and unit normal vectors uˆ t 1.022.6 cos 22.6 ˆi sin 22.6 ˆj 0.92296ˆi 0.38489ˆj uˆ n kˆ uˆ t sin 22.6 ˆi cos 22.6 ˆj 0.38489ˆi 0.92296ˆj R 20 s = 2 15 j Ans. From these, the components of the point’s absolute acceleration are An uˆ n R 0.38489ˆi 0.92296ˆj 18.850ˆi 20.601ˆj ft/s 2 26.269 m/s2 Ans. At uˆ t Ans. R 0.92296ˆi 0.38489ˆj 18.850ˆi 20.601ˆj ft/s 9.468 m/s 2 2 Then, from Eq. (4.2) or Eq. (4.14), the radius of curvature is R 2 77.95 m/s 2 231.3 m Ans. An 26.269 m/s2 where the negative sign indicates that the center of curvature is in the negative uˆ n direction from the point. 4.4 The motion of a point is described by the equations x 4t cos t 3 and y t 3 6 sin 2 t where x and y are in meters and t is in seconds. Find the acceleration of the point at t 1.26 s . R t 4t cos t 3 ˆi t 3 6 sin 2 t ˆj R t 4 cos t 3 12 t 3 sin t 3 ˆi t 2 2 sin 2 t + t 3 3 cos 2 t ˆj R t 48 t 2 sin t 3 36 2t 5 cos t 3 ˆi t 1 2 2t 2 3 sin 2 t +2 t 2 cos 2 t ˆj R 1.26 s 1 128.379ˆi 10.626ˆj 1 128.429 m/s2180.54 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.5 Uicker et al. Link 2 in Fig. P4.5 has an angular velocity of 2 120 rad/s ccw and an angular acceleration of 4 800 rad/s2 ccw at the instant indicated. Determine the absolute acceleration of point A. RAO2 500 mm A A AO2 A nAO2 AtAO2 22 R AO2 2kˆ R AO2 120 rad/s 500 mmˆi mm 4 800 rad/s 2kˆ 500ˆi mm 2 A A 7200 mˆi 2400 mˆj m/s2 7589.5 m/s2161.6 4.6 Ans. Link 2 is rotating clockwise as illustrated in Fig. P4.6. Find its angular velocity and acceleration and the acceleration of its midpoint C. RBA 500 mm A B A A AnBA AtBA Construct the acceleration polygon. 2 n ABA 178.4 m/s 2 18.9 rad/s cw RBA 0.5 m Ans. Note the ambiguous sign of this square root. The sense of cannot be determined from the accelerations, but here is found from the problem statement. At 51 m/s 2 2 BA 102 rad/s2 cw Ans. 0.5 m RBA AC 92.76m/s244.0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.7 Uicker et al. For the data given in Fig. P4.7, find the velocity and acceleration of points B and C. RBA 400 mm, RCA 250 mm, RCB 200 mm VB VA VBA VBA 2 RBA 24 rad/s 400 mm 9600 mm/s Construct the velocity polygon. VB 3600 mm/s270 VC 2510 mm/s12.1 Ans. Ans. A B A A AnBA AtBA n ABA 22 RBA 24 rad/s 400 mm 230.4m/s2 2 t ABA 2 RBA 160 rad/s2 400 mm 63.99 m/s2 Construct the acceleration polygon. A B 118.53 m/s2165 Ans. AC 63.06 m/s2240.3 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.8 Uicker et al. For the straight-line mechanism illustrated in Fig. P4.8, 2 20 rad/s cw and 2 140 rad/s2 cw . Determine the velocity and acceleration of point B and the angular acceleration of link 3. RAO2 RCA RBA 100 mm VA VO2 VAO2 VAO2 2 RAO2 20 rad/s 100 mm 2000 mm/s VC VA VCA Construct the velocity image of link 3. VB 3864mm/s270 A A AO2 A n AO2 A Ans. t AO2 n AAO 22 RAO2 20 rad/s 100 mm 40,000 mm/s2 2 2 t AAO 2 RAO2 140 rad/s2 100 m 14,000 mm/s2 2 n t AC A A ACA ACA n 2 ACA VCA RCA 2000 mm/s 2 100 mm 40,000.0 mm/s2 Construct the acceleration image of link 3. A B 6340 mm/s290 3 t ABA 14000 mm/s 2 140 rad/s 2 cw RBA 100 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.9 Uicker et al. In Fig. P4.8, the slider 4 is moving to the left with a constant velocity of 200 mm/s. Find the angular velocity and angular acceleration of link 2. VA VC VAC VO2 VAO2 . Construct the velocity image of link 3. V 386.4 mm/s 3.864 rad/s ccw 2 AO2 100 mm RAO2 Ans. A A AC AnAC AtAC AO2 AnAO AtAO 2 n AC A V 2 AC 2 / RAC 386.4 mm/s / 100 mm 1493 mm/s2 2 2 n AAO VAO / RAO2 386.4 mm/s / 100 mm 1493 mm/s 2 2 2 2 2 4.10 t AAO 2 RAO2 5572 mm/s 2 55.72 rad/s 2 cw 100 mm Ans. Solve Problem 3.8 using constant input velocity, for the acceleration of point A and the angular acceleration of link 3. A A A B AnAB AtAB 366 mm/s 1339.5 mm/s2 V2 AB RAB 100 mm 2 n AB A A A 75.78 in/s215 3 t AB Ans. 2 A 1339.5mm/s 13.39 rad/s 2 cw 100 mm RAB © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.11 Uicker et al. For Problem 3.9, using constant input velocity, find the angular accelerations of links 3 and 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 45 rad/s 100 mm 202 500 mm/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 358.5 mm/s / 250.0 mm 514.09 mm/s2 (Ignore compared to other n BA 2 BA 2 parts.) 2 n 2 ABO VBO / RBO4 4 619 mm/s / 300 mm 71 117 mm/s2 4 4 3 4 t ABA 140 818 mm/s 2 563.3 rad/s 2 ccw RBA 250 mm t ABO 4 RBO4 37 103 mm/s 2 123.7 rad/s 2 ccw 300 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.12 Uicker et al. For Problem 3.10, using constant input velocity, find the acceleration of point C and the angular accelerations of links 3 and 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 60 rad/s 150 mm 21 600 in/s2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 13,020 mm/s / 300 mm 540,000 mm/s 2 n BA 2 2 BA n 2 ABO VBO / RBO4 11,360 mm/s / 300 mm 430,75 mm/s2 4 4 2 Construct the acceleration image of link 3. AC 209,615 mm/s210.6 3 4 t BA A 136,500 mm/s 455.0 rad/s 2 ccw 300 mm RBA t ABO 4 RBO4 Ans. 2 46,050 mm/s 2 153.5 rad/s 2 cw 300 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.13 Uicker et al. For Problem 3.11, using constant input velocity, find the acceleration of point C and the angular accelerations of links 3 and 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 48 rad/s 200 mm 460 800 mm/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 268 mm/s / 800 mm 89.78 mm/s 2 (Ignore compared to other parts.) n BA 2 2 BA 2 n ABO VBO / RBO4 9 365 mm/s / 400 mm 219 258 mm/s 2 4 4 2 Construct the acceleration image of link 4. AC 931 350 mm/s2114.4 3 4 t BA A 1 393 250 mm/s 1 741.6 rad/s 2 ccw RBA 800 mm t ABO 4 RBO4 Ans. 2 1 222 300 mm/s 2 3 055.8 rad/s 2 ccw 400 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.14 Uicker et al. Using the data of Problem 3.13 and assuming constant input velocity, solve for the accelerations of points C and D and the angular acceleration of link 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 1 rad/s 300 mm 300 mm/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 263.5 mm/s / 150 mm 462.87 mm/s2 n BA 2 2 BA 2 n ABO VBO / RBO4 227 mm/s / 300 mm 171.77 mm/s 2 4 4 2 Construct the acceleration image of link 3. AC 515.4 mm/s2 119.8 Ans. A D 492.5 mm/s 21.8 Ans. 2 4 t ABO 4 RBO4 221.2 mm/s 2 0.737 3 rad/s 2 cw 300 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.15 Uicker et al. For Problem 3.14, using constant input velocity, find the acceleration of point C and the angular acceleration of link 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 60.0 rad/s 150 mm 540 000 mm/s2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 4 235 mm/s / 150 mm 119 570 mm/s 2 n BA 2 2 BA 2 n ABO VBO / RBO4 7 940 mm/s / 250.0 mm 252 170 mm/s 2 4 4 2 Construct the acceleration image of link 3. AC 781 250 mm/s2 68.9 4 t ABO 4 RBO4 373 750 mm/s 2 1 495 rad/s 2 ccw 250.0 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.16 Uicker et al. Solve Problem 3.16, using constant input velocity, for the acceleration of point C and the angular acceleration of link 4. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 30.0 rad/s 75 mm 67 500 mm/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 2 250.0 mm/s / 125 mm 40 500 mm/s 2 2 2 BA n BA n 2 ABO VBO / RBO4 0.0 mm/s / 125.0 mm 0.0 mm/s2 4 4 2 Construct the acceleration image of link 3. AC 148 500 mm/s2216.9 4 t BO4 A RBO4 108 000 mm/s 2 720 rad/s 2 ccw 150 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.17 Uicker et al. For Problem 3.17 using constant input velocity, find the acceleration of point B and the angular accelerations of links 3 and 6. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 10.0 rad/s 62.5 mm 6250 mm/s2 2 2 2 A B A A AnBA AtBA n 2 ABA VBA / RBA 467.5 mm/s / 250 mm 874.75 mm/s2 2 A B 5022.5 mm/s20 3 t BA Ans. 2 A 4372.5 mm/s 17.49 rad/s 2 ccw 250 mm RBA Ans. n t Construct the acceleration image of link 3, or AC A A ACA ACA A B AnCB AtCB A D AC AnDC AtDC AO6 AnDO AtDO 6 n DC A V 2 DC 6 / RDC 15 mm/s / 100 mm 2.25 mm/s 2 2 (Ignore compared to other parts.) 2 n 2 ADO VDO / RDO6 604.5 mm/s / 150 mm 2436.14 mm/s2 6 6 6 t ADO 6 RDO6 1621.9 mm/s 2 10.81 rad/s 2 cw 150 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.18 Uicker et al. For the data of Problem 3.18, what angular acceleration must be given to link 2 for the position indicated to make the angular acceleration of link 4 zero? t A B AO4 AnBO A BO 4 n BO4 A V 2 BO4 4 / RBO4 5760 mm/s / 400 mm 3 317.8 in/s2 2 A A A B AnAB AtAB AO2 AnAO AtAO 2 2 A V / RAB 5005 mm/s / 425 mm 58940 mm/s2 n AB 2 2 AB n 2 AAO VAO / RAO2 5600 mm/s / 350 mm 89600 mm/s2 2 2 2 2 4.19 t AAO 2 RAO2 18540 mm/s 2 52.97 rad/s 2 ccw 350 mm Ans. For the data of Problem 3.19, what angular acceleration must be given to link 2 for the angular acceleration of link 4 to be 100 rad/ s2 cw at the instant indicated? A B AO4 AnBO AtBO 4 n BO4 A V 2 BO4 4 / RBO4 5 070 mm/s / 200 mm 128 525 mm/s 2 2 t ABO 4 RBO4 100 rad/s2 200 in 20 000 mm/s2 4 A A A B AnAB AtAB AO2 AnAO AtAO 2 2 A V / RAB 647 mm/s / 200 mm 2 093 mm/s 2 (Ignore compared to other parts.) n AB 2 AB 2 n 2 AAO VAO / RAO2 4 500 mm/s / 125 mm 162 000 mm/s 2 2 2 2 2 t AAO 2 RAO2 522 575 mm/s 2 4 180.6 rad/s 2 ccw 125 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.20 Uicker et al. Solve Problem 3.20 using constant input velocity for the acceleration of point C and the angular acceleration of link 3. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 8.0 rad/s 150 mm 9600 mm/s2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 3785 mm/s / 250 mm 57305 mm/s2 n BA 2 2 BA 2 n ABO VBO / RBO4 3483.75 mm/s / 250 mm 48545 mm/s2 4 4 2 Construct the acceleration image of link 3. AC 63410 mm/s2 22.9 3 4.21 t ABA 15,647.5 mm/s 2 62.59 rad/s 2 cw RBA 250 mm Ans. Ans. For Problem 3.21, using constant input velocity, find the acceleration of point C and the angular acceleration of link 3. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 56.0 rad/s 150 mm 470400 mm/s 2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 6965 mm/s / 250 mm 194045 mm/s2 n BA 2 2 BA 2 n ABO VBO / RBO4 11380 mm/s / 250 mm 518017.5 mm/s 2 4 4 2 Construct the acceleration image of link 3. AC 450600 mm/s2255.6 3 t BA Ans. 2 A 18520 mm/s 74.08 rad/s 2 cw 250 mm RBA © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.22 Uicker et al. Find the accelerations of points B and D of Problem 3.22 using constant input velocity. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 42.0 rad/s 50 mm 88200 mm/s2 2 2 2 A B A A AnBA AtBA n 2 ABA VBA / RBA 1066 mm/s / 250 mm 4547.5 mm/s2 2 A B 2117 in/s20 Ans. n t Construct the acceleration image of link 3, or AC A A ACA ACA A B AnCB AtCB A D AC AnDC AtDC 2 n ADC VDC / RDC 1541.5 mm/s / 200 mm 11880 mm/s2 2 A D 49400 mm/s290 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.23 Uicker et al. Find the accelerations of points B and D of Problem 3.23 using constant input velocity. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 209.4 rad/s 50 mm 2 192 420 mm/s2 2 2 2 2 n ABA VBA / RBA 5469 mm/s / 150 mm 199 400 mm/s2 A B A A AnBA AtBA 2 A B 732 180 mm/s2240 Ans. n t Construct the acceleration image of link 3, or AC A A ACA ACA A B AnCB AtCB A D AC AnDC AtDC 2 n ADC VDC / RDC 6 725 mm/s / 125 mm 361 805 mm/s2 2 A D 1 209 300 mm/s2120 4.24 Ans. to 4.30 The nomenclature for this group of problems is illustrated in Fig. P4.24, and the dimensions and data are given in Table P4.24 to P4.30. For each problem, determine 3 , 4 , 3 , 4 , 3 , and 4 . The angular velocity 2 is constant for each problem, and a negative sign is used to indicate the clockwise direction. The dimensions of even-numbered problems are given in inches and odd-numbered problems are given in millimeters. This group of problems was solved on a programmable calculator. The position solution values were found from Eqs. (2.25) through (2.32). The velocity values were found from Eqs. (3.22). The acceleration values were found from Eqs. (4.31) and (4.32). Prob. 3 , deg 4 , deg 4.24 4.25 4.26 4.27 4.28 4.29 4.30 105.29 171.01 45.57 28.32 24.17 38.42 73.16 159.60 195.54 91.15 55.88 63.73 155.60 138.51 3 , rad/s 4 , rad/s 3 , rad/s2 4 , rad/s2 0.809 3 70.452 7 -4.000 0 -0.632 6 -1.516 7 -6.855 2 -0.505 1 0.525 0 47.566 8 -4.000 0 -2.155 7 1.712 9 -1.234 5 7.275 3 0.230 28 3 196.657 49 -1.120 22 7.822 40 41.414 93 62.500 44 -206.384 28 0.008 09 3 330.841 37 54.890 98 6.704 18 74.975 93 -96.514 21 -94.122 01 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.31 Uicker et al. Crank 2 of the system illustrated in Fig. P4.31 has a constant speed of 60 rev/min ccw. Find the velocity and acceleration of point B and the angular velocity and acceleration of link 4. RO4O2 300 mm, RAO2 175 mm, RBO4 700 mm rev rad 1 min 2 60 2 6.283 rad/s min rev 60 s VA2 VO2 VA2O2 VA4 VA2 / 4 VA2O2 2 RA2O2 6.283 rad/s 175 mm 1 099.5 mm/s Construct the velocity polygon. V 910.75 mm/s 4 A4O4 6.571 rad/s cw 138.6 mm RA4O4 Ans. VB VO4 VBO4 VBO4 4 RBO4 6.571 rad/s 700 mm 4 600 mm/s VB 4 600 mm/s 19.1 Since we know the path of A2 on link 4, we write A A2 AO2 ΑnA2O2 Α At 2O2 A A4 AcA2 A4 AnA2 / 4 AtA2 / 4 ; A A4 AO4 ΑnA4O4 ΑtA4O4 Ans. AAn2O2 22 RA2O2 6.283 rad/s 175 mm 6 908.3 mm/s2 2 AcA2 A4 24 × VA2 /4 2 6.571 rad/s 616 mm/s 8 095.5 mm/s219.1 n A2 /4 A VA22 /4 A /4 2 616 mm/s 2 0 Construct the acceleration polygon. AAt 4O4 11 970 mm/s 2 4 86.36 rad/s 2 ccw 138.6 mm RA4O4 Construct the acceleration image of link 4. A B 67 568 mm/s2187.5 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.32 Uicker et al. Determine the acceleration of link 4 of Problem 3.26 assuming constant input velocity. Since we know the path of A2 on link 4, we write A A2 AO2 ΑnA2O2 Α At 2O2 A A4 AcA2 A4 AnA2 / 4 AtA2 / 4 AAn2O2 22 RA2O2 36.0 rad/s 250 mm 324000 mm/s2 2 AcA4 A2 24 × VA2 /4 2 0.0 rad/s 6587.5 mm/s 0 ; n A4 /2 A VA22 /4 A /4 2 6587.5 mm/s 2 0 Next we construct the acceleration polygon. A A4 2905000 mm/s2180.0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.33 Uicker et al. For Problem 3.27 using constant input velocity, find the acceleration of point E. t A A AO2 AnAO A AO 2 n AO2 A 2 RAO2 72.0 rad/s 37.5 mm 194400 mm/s2 2 2 2 A B A A AnBA AtBA AO4 AnBO AtBO 4 4 A V / RBA 3780 mm/s / 262.5 mm 54432.5 mm/s2 2 2 BA n BA 2 n ABO VBO / RBO4 1800 mm/s / 125 mm 25920 mm/s 2 4 4 2 Construct the acceleration image of link 3. Since we know the path of C3 on link 6, we write AC3 AC6 ACc 3C6 ACn 3 / 6 ACt 3 / 6 and AC6 AO6 ΑCn 6O6 ΑCt 6O6 ACc 3C6 26 × VC3 /6 2 9.673 rad/s 1253.75 mm/s 24254 mm/s 2 n C3 /6 A VC23 /6 C /6 3 n C6O6 A 2 C6O6 V RC6O6 1253.75 mm/s 2 0 1046.75 mm/s 111.325 mm 2 10415 mm/s 2 Construct the acceleration image of link 6. A E 180822.5 mm/s2252.8 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.34 Uicker et al. Find the acceleration of point B and the angular acceleration of link 4 of Problem 3.24 using constant input velocity. n AAO 22 RAO2 24.0 rad/s 200 mm 115200 mm/s2 2 2 Since we know the path of P3 on link 4, we write A P3 A A3 ΑnP3 A3 ΑtP3 A3 A P4 AcP3P4 AnP3 / 4 AtP3 / 4 APn3 A3 VP23 A3 / RP3 A3 4045 mm/s / 656.75 mm 24915 mm/s2 2 AcP3P4 24 × VP3 /4 2 6.159 rad/s 2592.5 mm/s 31937.5 in/s2 102.4 n P3 /4 A VP23 /4 P /4 3 2592.5 mm/s 2 0 Construct the acceleration image of link 3. A B 123765 mm/s2 25.7 Since links 3 and 4 remain perpendicular, APt 3 A3 30070 mm/s 2 45.78 rad/s 2 ccw 4 3 RP3 A3 656.75 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.35 Uicker et al. For Problem 3.25, using constant input velocity, find the acceleration of point B and the angular acceleration of link 3. Since we know the path of P3 on link 4, we write A P3 A A3 ΑnP3 A3 ΑtP3 A3 A P4 AcP3P4 AnP3 / 4 AtP3 / 4 APn3 A3 VP23 A3 / RP3 A3 68.375 mm/s / 225 mm 20.775 mm/s2 2 AcP3P4 24 × VP3 /4 2 0.3039 rad/s 307.75 mm/s 187 mm/s 2 102.8 n P3 /4 A VP23 /4 P /4 307.75 mm/s 3 2 0 Construct the acceleration image of link 3. A B 505.75 mm/s2 102.1 3 APt 3 A3 RP3 A3 280.5 mm/s 2 1.247 rad/s 2 cw 225 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.36 Uicker et al. Solve Problem 3.31 for the accelerations of points A and B assuming constant input velocity. Since we know the path of F2 on link 3, we write A F2 A E2 ΑnF2 E2 Α Ft 2 E2 A F3 AcF2 F3 AnF2 / 3 AtF2 / 3 and A F3 AG3 AnF3G3 AtF3G3 AFn2 E2 22 RF2 E2 25.0 rad/s 25 mm 15625 mm/s 2 2 n F3G3 A VF23G3 RF3G3 102.75 mm/s 152 mm 2 69.45 mm/s 2 AcF2 F3 23 × VF2 /3 2 0.676 rad/s 616.5 mm/s 833.5 mm/s2 80.5 n F2 /3 A VF22 /3 F /3 616.5 mm/s 2 2 0 Construct the acceleration image of link 3. A A AC AnAC AtAC A B A D AnBD AtBD and n 2 AAC VAC / RAC 195.175 mm/s / 150 mm 254 mm/s2 2 A A 169.2 in/s20 n BD A V 2 BD Ans. / RBD 190.55 mm/s / 150 mm 242 mm/s 2 2 A B 20152.5 mm/s20 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.37 Uicker et al. For Problem 3.32, determine the acceleration of point C4 and the angular acceleration of link 3 if crank 2 is given an angular acceleration of 2 rad/ s2 ccw. A B A A AnBA AtBA n ABA 22 RBA 10.0 rad/s 75 mm 7500 mm/s2 2 t ABA 2 RBA 2.0 rad/s2 75 mm 150 mm/s 2 A D4 ArD4 /1 A B AnDB AtDB 2 n ADB VDB / RDB 750 mm/s / 25 mm 22500 mm/s 2 2 Draw the acceleration image of link 4. AC4 15002.5 mm/s291.1 AC3 AC4 A r C3 / 4 AA A A n CA Ans. t CA 2 n ACA VCA / RCA 1500 mm/s / 50 mm 45000 mm/s 2 2 Draw the acceleration image of link 3. ACt A 300 mm/s 2 3 3 3 6.0 rad/s 2 ccw RC3 A3 50 m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.38 Uicker et al. Determine the angular accelerations of links 3 and 4 of Problem 3.29 assuming constant input velocity. Since we know the path of D4 on link 2, we write A D2 A A2 AnD2 A2 A Dt 2 A2 ADn2 A2 22 RD2 A2 15.0 rad/s 31.25 mm 7031.25 mm/s2 2 A D4 A D2 AcD4 D2 AnD4 / 2 AtD4 / 2 A E4 AnD4 E4 AtD4 E4 AcD4 D2 22 × VD4 /2 2 15.0 rad/s 1235.25 mm/s 37057.5 mm/s280.8 ADn4 /2 VD24 /2 D4 /2 1235.25 mm/s ADn4 E4 VD24 E4 RD4 E4 62.5 mm 24414.5 mm/s2 2 381 mm/s 87.5 mm 1659.75 mm/s2 2 Draw the acceleration images of links 2 and 4. ADt 4 E4 8810 mm/s 2 4 100.7 rad/s 2 ccw 87.5 mm RD4 E4 Ans. AC3 AC2 ACr 3 / 2 A D3 ACn 3D3 ACt 3D3 ACn3D3 VC23D3 RC3D3 1047.75 mm/s 3 ACt 3 D3 RC3 D3 2 12.5 mm 87825 mm/s2 5792.5 mm/s 2 463.4 rad/s 2 ccw 12.5 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.39 Uicker et al. For Problem 3.30 using constant input velocity, determine the acceleration of point G and the angular accelerations of links 5 and 6. A B A A AnBA A BAt n ABA 22 RBA 10 rad/s 25 mm 2500 mm/s2 2 n t n t AC A B ACB ACB A D ACD ACD n 2 ACB VCB / RCB 333.25 mm/s / 100 mm 1111 mm/s 2 2 2 n ACD VCD / RCD 166.5 mm/s / 50 mm 555.5 mm/s2 2 Construct the acceleration image of link 3. Since we know the path of E3 on link 6, we write A E3 A E6 AcE3E6 AnE3 /6 AtE3 /6 and A E6 A H6 ΑnE6 H6 ΑtE6 H6 AcE3E6 26 × VE3 /6 2 3.774 rad/s 272.25 mm/s 2055.75 mm/s2104.5 AEn3 /6 VE23 /6 / E3 /6 292.75 mm/s / 0 2 AEn6 H6 VE26 H6 RE6 H6 121.5 mm/s 32.25 mm 458.25 mm/s2 2 Construct the acceleration image of link 6. AG 8785 mm/s2 64.5 6 t E6 H 6 A RE6 H6 3547.5 mm/s 2 110.2 rad/s 2 cw 32.25 in Ans. Ans. A F5 A F6 ArF5 / 6 A E5 AnF5 E5 AtF5 E5 AFn5 E5 VF25 E5 RF5 E5 319.5 mm/s 5 AFt 5 E5 RF5 E5 2 12.5 mm 8167.5 mm/s2 0 mm/s 2 0 12.5 mm © Oxford University Press 2015. All rights reserved. Ans Theory of Machines and Mechanisms, 4e 4.40 Uicker et al. Continue with Problem 3.40 and find the second-order kinematic coefficients of links 3 and 4. Assuming an input acceleration of AA2 18750 mm/s2 find the angular accelerations of links 3 and 4. RBO4 RBA 150 mm From the solution of Problem 3.40 we have the derivative of the loop-closure equations with respect to the input r2. In matrix form this is r3 sin 3 r4 sin 4 3 1 r cos r cos 0 3 4 4 4 3 From these we found the determinant of the Jacobian and the first-order kinematic derivatives. At the position shown these are r3r4 sin 4 3 19485.625 mm2 , 3 r4 cos4 3.849 103 rad/mm , and 4 r3 cos3 3.849 103 rad/mm . The next derivative of the above equations with respect to input r2, in matrix form, gives r3 sin 3 r4 sin 4 3 r3 cos 332 r4 cos 4 42 2 2 r3 cos 3 r4 cos 4 4 r3 sin 33 r4 sin 4 4 The solution to this set of equations is 3 1 r4 cos 4 r cos 3 4 3 r4 sin 4 r3 cos 3 r4 cos 4 32 r3 sin 3 r3 sin 3 r4 sin 4 42 32 r42 1 r3r4 cos 3 4 r32 r3r4 cos 3 4 42 For the specified position these give values of 3 8.5536 106 rad/mm2 Ans. and 4 8.5536 10 rad/mm . From these we find angular accelerations of 3 3r2 3r22 2 934.9 rad/s2 (cw) Ans. 6 and 2 4 4r2 r 2 934.9 rad/s ccw 2 4 2 2 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 4.41 Uicker et al. Continue with Problem 3.49 and find the second-order kinematic coefficients of links 3, 4, and 5. Assuming constant angular velocity for link 2 find the angular accelerations of links 3, 4, and 5. From the solution of Problem 3.49 we have the derivative of the loop-closure equations with respect to the input 2 . In matrix form this is RBA sin 3 RBC sin 4 3 2 sin 5 sin 2 R cos RBC cos 4 4 2 cos 5 cos 2 3 BA with the constraint 55 2 and the determinant RBA RBC sin 3 4 . At the position shown these give values of 18 750 m2 3 2 RBC sin (4 5 sin 4 2 0.200 rad/rad 4 2 RBC sin (3 5 sin 3 2 0 5 2 5 0.500 rad/rad The next derivative of these equations gives RBA sin 3 R cos 3 BA RBC sin 4 3 RBA cos 3 RBC cos 4 4 RBA sin 3 RBC cos 4 32 RBC sin 4 42 cos 5 2 cos 2 5 2 2 sin 5 2 sin 2 1 with the derivative of the constraint giving 5 0 . The solution of the above equations gives 2 32 RBC 3 1 RBA RBC cos 3 4 2 RBA RBA RBC cos 3 4 42 4 R cos 4 5 RBC cos 2 4 5 2 BC RBA cos 3 5 RBA cos 2 3 1 At the position shown the values of the second-order kinematic derivatives are 3 0.240 rad/rad 2 , 4 0.150 rad/rad 2 , and 5 0 . Ans. With 2 5 rad/s const , the requested angular accelerations are 3 322 6.0 rad/s2 ccw , 4 422 3.75 rad/s2 ccw , © Oxford University Press 2015. All rights reserved. 5 522 0 . Ans. Theory of Machines and Mechanisms, 4e 4.42 Uicker et al. Continue with Problem 3.50 and find the second-order kinematic coefficients of links 3, 4, and 5. Assuming constant angular velocity for link 2 find the angular accelerations of links 3, 4, and 5. From the solution of Problem 3.50 we have the derivative of the loop-closure equations with respect to the input 2 . In matrix form this is RAO5 sin 5 4 RBO2 sin 2 RBA sin 4 RBA cos 4 RAO5 cos 5 5 RBO2 cos 2 with the constraint 33 1 3 and the determinant RBA RAO5 sin 5 4 . At the position shown these give values of 5 720 m2 3 1 3 3 4.000 rad/rad 4 RBO RAO sin 5 2 0.273 rad/rad 2 5 5 RBA RBO sin (2 4 1.000 rad/rad 2 The next derivative of these equations gives RAO5 sin 5 4 RBA cos 4 RAO5 cos 5 42 RBO2 cos 2 RBA sin 4 2 RBA cos 4 RAO5 cos 5 5 RBA sin 4 RAO5 sin 5 5 RBO2 sin 2 with the derivative of the constraint giving 3 0 . The solution of the above equations gives 2 42 1 RAO5 RBO2 cos 2 5 RAO 4 1 RBA RAO5 cos 4 5 5 2 RBA RAO5 cos 4 5 52 RBA RBO2 cos 2 4 RBA 5 At the position shown the values of the second-order kinematic derivatives are 3 0 , 4 0.000 35 rad/rad 2 , and 5 0.420 rad/rad2 . Ans. With 2 15 rad/s const , the requested angular accelerations are 3 322 0 , 4 422 0.078 8 rad/s2 ccw , 5 522 94.41 rad/s2 (cw) . Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.43 Uicker et al. Find the inflection circle for motion of the coupler of the double-slider mechanism illustrated in Fig. P4.43. Select several points on the centrode normal and find their conjugate points. Plot portions of the paths of these points to demonstrate for yourself that the conjugates are indeed the centers of curvature. RBA 125 mm © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.44 Uicker et al. Find the inflection circle for motion of the coupler relative to the frame of the linkage illustrated in Fig. P4.44. Find the center of curvature of the coupler curve of point C and generate a portion of the path of C to verify your findings. RcA 62.5 mm, RAO2 22.5 mm, RBO4 87.5 mm, RPO4 29.25 mm Since point C is on the inflection circle, its center of curvature is at infinity and its point path is a straight line in the vicinity of the position shown. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.45 Uicker et al. For the motion of the coupler relative to the frame, find the inflection circle, the centrode normal, the centrode tangent, and the centers of curvature of points C and D of the linkage of Problem 3.13. Choose points on the coupler coincident with the instant center and inflection pole and plot nearby portions of their paths. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.46 Uicker et al. The planar four-bar linkage illustrated in Fig. P4.46 has link dimensions RO4O2 50 mm , RAO2 20 mm , RBA 63 mm , and RBO4 30 mm . For the position indicated, link 2 is 30 counterclockwise from the ground link O2O4 and the angular velocity and angular acceleration of the coupler link AB are 3 5 rad/s ccw and 3 20 rad/s2 cw , respectively. For the instantaneous motion of the coupler link AB show: (a) the velocity pole I, the pole tangent T, and the pole normal N; (b) the inflection circle and the Bresse circle; (c) the acceleration center of the coupler link AB. Then determine; (d) the radius of curvature of the path of coupler point C where RCB 25 mm , (e) the magnitude and direction of the velocity of coupler point C, (f) the magnitude and direction of the angular velocity of link 2, (g) the magnitude and direction of the velocity of the pole, (h) the magnitude and direction of the acceleration of coupler point C, and (i) the magnitude and direction of the acceleration of the velocity pole. (a) The pole I is coincident with the instant center I13 shown in the figure below. The instant center I 24 and the collineation axis are as shown in the figure. From Bobillier's theorem, the angle from the collineation axis to the first ray (say link 2) is measured as 84° cw. This is equal to the angle from the second ray (link 4) to the pole tangent T; that is, 84° cw. Therefore, the pole tangent T is as shown in the figure and the pole normal N, which is perpendicular to the pole tangent T, is also shown. (b) The inflection point J A for point A on link 3 can be obtained from the Euler-Savary equation; that is, 13.8 mm 9.5 mm R2 AI 20 mm RAOA 2 RAJ A The location of the inflection point J A is shown in the figure. Similarly, the inflection point J B for point B on link 3 can be obtained from the EulerSavary equation; that is, 56.2 mm 105.3 mm R2 BI 30 mm RBOB 2 RBJ B The location of the inflection point J B is shown on the figure. Knowing the pole normal and the two inflection points, the inflection circle can be drawn. The inflection circle for the motion of link 3 with respect to 1, the inflection pole J, and the center of the inflection circle (denoted as point O) are shown on the figure. Note that the pole normal N points from the pole I toward the inflection pole J and the pole tangent T is 90 clockwise from the pole normal. The diameter of the inflection circle for the motion 3/1 is measured as RJI 49.2 mm Ans. The diameter of the Bresse circle is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 5 rad/s 49.2 mm 61.5 mm 32 b RJI 20 rad/s 2 3 2 Ans. Since the angular acceleration of the coupler link is clockwise (that is, negative), the Bresse circle must lie on the positive side of the pole tangent, as shown on the figure. (c) The point of intersection of the inflection circle and the Bresse circle (other than pole I) is the acceleration center of the coupler link; see the figure. (d) From the Euler-Savary equation, the radius of curvature of the coupler point C is 37.4 mm 16.4 mm RCI2 85.2 mm RCJC 2 C RCO C Ans. The location of the center of curvature of the path of point C (that is, OC ) is as shown on the figure. (e) The velocity of coupler point C is VC 3 RCI 5 rad/s 37.4 mm 187 mm/s Ans. The direction of the velocity vector of point C is as shown on the figure. (f) The angular velocity of link 2 can be written as RI I 13.7 mm 5 rad/s 3.43 rad/s (cw) 2 23 13 3 RI23I12 20 mm (g) The velocity of the pole I is v 3 RJI 5 rad/s 49.2 mm 246 mm/s Ans. Ans. Since the angular velocity of the coupler link is positive (counterclockwise) the velocity of the pole must be negative; that is, in the direction opposite to the pole tangent T (as shown on the figure). (h) The acceleration of coupler point C can be written as AC RC 34 32 73.6 mm 5 rad/s 4 20 rad/s 2 2 2 356 mm/s2 Ans. I The angle from the line to the pole normal N is measured as 38.25 ccw, as shown in the figure. Therefore, the direction of the acceleration vector of point C is 38.25 ccw from the line connecting to C, as shown in the figure. (i) The acceleration of the pole I can be written as 2 AI v3 32 RJI 5 rad/s 49.2 mm 1 230 mm/s 2 The acceleration of the pole is directed along the pole normal N as shown on the figure. The angle from the horizontal axis to the pole normal N is measured as 33.0. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. As a check, the acceleration of the pole can be written as AI RI 34 32 38 mm 5 rad/s 4 20 rad/s 2 2 =1 217 mm/s2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 4.47 Uicker et al. Consider the double-slider mechanism in the position given in Problem 3.8. Point B moves with a constant velocity VB 1000 mm/s to the left as illustrated in the figure. The angular velocity and angular acceleration of coupler link AB are 3 3.66 rad/s ccw and 3 13.40 rad/s2 cw , respectively. For the absolute motion of coupler link AB in the specified position, draw the inflection circle and the Bresse circle. Then determine: (a) the radius of curvature of the path of point C, which is a point in link 3 midway between points A and B; and (b) the magnitude and direction of the velocity of the velocity pole I. Using the acceleration pole determine: (c) the magnitude and direction of the acceleration of the pole I; (d) the magnitude and direction of the velocity of points A and C; and (e) the magnitude and direction of the acceleration of points A and C. The pole I is the point coincident with the instant center I13 at the intersection of the vertical line through point B and the line perpendicular to the direction of motion of slider 2 through point A. Since point A moves on a straight line, the center of curvature for point A is at infinity. Hence, the inflection point J A is coincident with point A. Similarly, the inflection point J B is coincident with point B since point B also moves on a straight line and the center of curvature of point B is at infinity. Knowing the two inflection points J A and J B and the pole I, the center O of the inflection circle is obtained as the intersection of the perpendicular bisectors of IJ A and IJ B as shown in the figure below. The centrode normal passes through I and O and intersects the inflection circle at inflection point J. The diameter of the inflection circle is measured as RJI 386.25 mm . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. We keep in mind that the centrode normal N points from I toward J and the centrode tangent is 90 clockwise from the centrode normal. The diameter of the Bresse circle is 3.66 rad/s (386.25 mm) 1386.25 mm 32 b RJI 13.40 rad/s2 3 Since the angular acceleration of link 3 (that is, 3 ) is clockwise (negative), the Bresse circle must lie on the positive side of the centrode tangent. The Bresse circle is positioned as shown in the figure. 2 As a check, note that point B, fixed in link 3, moves on a straight line with a constant velocity. Hence point B must be the acceleration center for the absolute motion of link 3. With the above construction of the inflection circle and the Bresse circle, the acceleration center (the point of intersection of the inflection circle and the Bresse circle) coincides with point B. The angle from the line I to the centrode normal N is measured as 45 ccw . To check, in Eq. (4.48), 2 1 3 1 13.40 rad/s tan 45 ccw tan 2 32 3.66 rad/s (a) The radius of curvature of point C, from the Euler-Savary equation, is R2 (301.325 mm) 2 C RCC CI 10939.25 mm RCJC 8.3 mm Ans. Since the center of curvature C for point C does not lie on the paper, the direction is indicated by an arrow on the figure. (b) The magnitude of the velocity of the pole I is RJI 3 (386.25 mm) 3.66 rad/s 1413.75 mm/s Ans. Since the angular velocity of link 3 is positive (counterclockwise) the pole velocity is in the negative pole tangent direction as shown in the figure. (c) The magnitude of the acceleration of the pole I is AI 3 (1413.75 mm/s) 3.66 rad/s 51.75 mm/s2 Ans. The acceleration of the pole points along the positive pole normal as shown in the figure. (d) The magnitude and direction of the velocity of points A and C are found as follows. Since point A is fixed in link 3 the velocity of point A is Ans. VA 3 RAI 3.66 rad/s (334.5 mm) 1224.275 mm/s The direction of the velocity of A is perpendicular to the line RAI as shown in the figure. Since point C is fixed in link 3 the velocity of point C is Ans. VC 3 RCI 3.66 rad/s (301.25 mm) 1102.575 mm/s The direction of the velocity of C is perpendicular to the line RCI as shown in the figure. (e) The magnitude and direction of the acceleration of points A and C are found as follows: From Eq. (4.49), the acceleration of point A is given by © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. AA RA 34 32 100 mm (3.66 rad/s) 4 (13.40 rad/s 2 ) 2 Ans. 1894.75 mm/s 2 The angle between the line I and the centrode normal is 45 ccw. Therefore, the acceleration of point A is directed at an angle of 45 ccw from the line A as shown in the figure. The acceleration of point C can be written as AC RC 34 32 50 mm (36.6 rad/s) 4 (1 340 rad/s 2 ) 2 Ans. 947.5 mm/s 2 The acceleration of point C is at an angle of 45 ccw from line C as shown in the figure. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.48 Uicker et al. For the mechanism of Problem 3.17, the input link 2 is rotating with an angular velocity For the 2 15 rad/s ccw and an angular acceleration 2 320.93 rad/s2 cw . instantaneous motion of the connecting rod 3, find: (a) the inflection circle and the Bresse circle; (b) the location of the acceleration pole; (c) the center of curvature of the path traced by the coupler point C fixed in link 3; (d) the magnitude and direction of the velocity and acceleration of points A, B, and C; (e) the magnitude and direction of the velocity and acceleration of the inflection pole J. (a) The velocity pole I for the connecting rod 3 is coincident with the instant center I13 . Since point B on link 3 travels on a straight line, it is an inflection point; that is, JB coincides with point B (the inflection circle for the motion 3/1 has to pass through point B). The inflection point for point A on link 3 can be obtained from the Euler-Savary equation; that is, 334.25 mm 1787.5 mm R2 AI RAOA 62.5 mm 2 RAJ A The inflection circle is drawn through points I, JA, and JB as shown in the figure below. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The diameter of the inflection circle is measured as Ans. RJI 2213.75 mm The centrode tangent T and the centrode normal N are also shown in the figure. Note that the centrode normal passes through the pole I and the center of the inflection circle O and intersects the inflection circle at the inflection pole J. The centrode normal points from I to J and the centrode tangent is 90° clockwise from the centrode normal. In order to draw the Bresse circle, the angular velocity and angular acceleration of link 3 must be known. The method of kinematic coefficients (see Sections 3.12 and 4.12) is used here to determine 3 and 3 . The vectors for the slider-crank portion of the mechanism are shown in the figure. The vector loop equation can be written as R 2 R3 R 4 R1 0 The X and Y components can be written as R2 cos 2 R3 cos 3 R4 0 R2 sin 2 R3 sin 3 R1 0 Differentiating these with respect to the input 2 gives R2 sin 2 R3 sin 33 R4 0 R2 cos 2 R3 sin 33 0 where 3 d3 d2 and R4 dR4 d2 are the first-order kinematic coefficients of links 3 and 4, respectively. Writing these equations in matrix form gives R3 sin 3 R3 cos 3 1 3 R2 sin 2 0 R4 R2 cos 2 The determinant of the coefficient matrix is R3 cos 3 . The length of the input link is R2 62.5 mm and the length of the coupler link is R3 250 mm. The slider offset is R1 37.5 mm . For the given input position 2 135o , the coupler angle (found from trigonometry) is 3 19.07 . Substituting the known data gives 3.267 1 3 1.768 9.451 0 R4 1.768 Therefore, the first-order kinematic coefficients of link 3 and link 4 are 3 0.187 1 rad/rad and R4 28.925 mm/rad The angular velocity of link 3 is 3 32 (0.187 1 rad/rad)(15 rad/s) 2.81 rad/s (ccw) Differentiating the above matrix equation with respect to the input variable 2 gives © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. R3 sin 3 1 3 R2 cos 2 R3 cos 332 2 R3 cos 3 0 R4 R2 sin 2 R3 sin 33 Then substituting the numerical data gives 3.267 1 3 1.437 9.451 0 R 1.653 4 Using Cramer's rule, the second-order kinematic coefficients of the mechanism are 3 0.175 rad/rad 2 and R4 50.25 mm/rad 2 The angular acceleration of link 3 can be written (see Table 4.2) as 2 3 3 2 3 2 (0.187 1 rad/rad)(320.93 rad/s 2 ) (0.175 rad/rad 2 )(15 rad/s)2 20.67 rad/s 2 (cw) The negative sign indicates that the angular acceleration of link 3 is clockwise. The diameter of the Bresse circle for the motion 3/1 can now be written as 2 2.81 rad/s 32 Ans. b RJI 2213.75 mm 845.75 mm 3 20.67 rad/s 2 Since the angular acceleration of link 3 is clockwise (negative) the Bresse circle must lie on the positive side of the centrode tangent as shown in the figure. (b) The acceleration center for the absolute motion of link 3 is the point of intersection of the inflection circle and the Bresse circle. The angle from the line I to the centrode normal N is measured as 69.09 ccw . As a check, from Eq. (4.48), the angle is given by tan 1 2 3 1 20.67 rad/s tan 69.09 ccw 2 32 2.81 rad/s (c) From the Euler-Savary equation, the radius of curvature of point C can be written as RCI2 (323.75 mm) 2 C RCOC 86.5 mm 1210.25 mm RCJC The center of curvature OC of point C is as shown in the figure. (d) The velocity of point A is VA 3 RAI (2.81 rad/s)(334.25 mm) 937.75 mm/s As a cross-check, the velocity of point A can also be found as VA 2 RAO2 (15 rad/s)(62.5 mm) 937.55 mm/s. The direction of velocity of point A is 135° as shown in the figure. The velocity of point B is VB 3 RBI (2.81 rad/s)(154.5 mm) 433.75 mm/s The direction of velocity of point B is 180° as shown in the figure. The velocity of point C is VC 3 RCI (2.81 rad/s)(323.75 mm) 908.5 mm/s © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. The direction of velocity of point C is 152.39° as shown in the figure. From Eq. (4.49), the acceleration of point A can be written as AA R A 34 32 1109.75 mm 2.81 rad/s 4 (20.67 rad/s 2 )2 24550 mm/s2 Ans. With 69.09o ccw, the direction of the acceleration of point A is 9.94° as shown in the figure. The acceleration of point B can be written as 2.81 rad/s AB R B 34 32 932.5 mm (20.67 rad/s 2 )2 20628.5 mm/s2 4 Ans. The direction of the acceleration of point B is as shown in the figure. The acceleration of point C can be written as AC R C 34 32 1113.5 mm 2.81 rad/s 4 (20.67 rad/s 2 ) 2 24632 mm/s2 Ans. The direction of the acceleration of point C is 4.79° as shown in the figure. (e) The velocity of the inflection pole J is the same as the velocity of the pole I. Therefore, the velocity of the inflection pole J is Ans. v 3 RJI 2.81 rad/s 2213.95 in 6212.75 mm/s The direction of the velocity of inflection pole J is perpendicular to line IJ as shown in the figure. The acceleration of the inflection pole J is AJ R J 34 32 2068 mm 2.81 rad/s 4 (20.67 rad/s 2 )2 45747.5 mm/s2 Ans. The acceleration of the inflection pole J makes an angle of 69.09 with the line J . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.49 Uicker et al. Figure P3.32 illustrates an epicyclic gear train driven by the arm, link 2, with an angular velocity 2 3.33 rad/s cw and an angular acceleration 2 15 rad/s2 ccw . Define point E as a point on the circumference of the planet gear 4 horizontal to the right of point B such that the angle DBE 90. For the absolute motion of the planet gear 4, draw the inflection circle and the Bresse circle on a scaled drawing of the epicyclic gear train. Then determine: (a) The location of the acceleration center of the planet gear. (b) The radii of curvature of the paths of points B and E. (c) The locations of the centers of curvature of the paths of points B and E. (d) The magnitudes and the directions of the velocities of points B and E and the pole I. (e) The magnitudes and the directions of the accelerations of points B and E and the pole I. Since the problem is for the motion 4/1 where 4 is the planet gear which is in internal rolling contact with the fixed ring gear 1 then the pole I is coincident with the instant center I14 which is the point of contact between the two gears. Note that the fixed centrode is gear 1 and the moving centrode is gear 4. Recall that the centrode normal N points from the fixed centrode toward the moving centrode (in the neighborhood of the pole I). Therefore, the centrode normal N points vertically downward. Also, recall that the Euler-Savary equation can be written as 1 1 1 RJI RIOF RIOM The center of curvature of the fixed centrode OF is coincident with the center of the fixed gear, that is, point A, and the center of curvature of the moving centrode OM is coincident with the center of the planet gear; that is, point B. Recall that I with respect to OF and I with respect to OM are both vertically upward; therefore, the radii of curvature of the fixed and the moving centrodes, respectively, are 1 RIOF 100 mm and 4 RIOM 25 mm Substituting into the Euler-Savary equation gives 1 1 1 3 RJI 100 mm 25 mm 100 mm Therefore, the diameter of the inflection circle is RJI 100 3 33.33 mm The inflection circle is shown in the figure below. Recall that the centrode tangent T is 90 clockwise from the centrode normal N and is, therefore, horizontal and is positive to the left. As a check: The inflection point for point C is coincident with the inflection pole J; therefore, the radius of curvature of the path of point C, from the Euler-Savary equation, is R2 (50 mm) 2 C RCOC CI 150 mm RCJC 16.66 mm To determine the angular velocity and the angular acceleration of the planet gear 4, the rolling contact equation between the planet gear 4 and the fixed ring gear 1 (see Chapter © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 3, Example 3.9) can be written as 4 2 100 mm 1 4 1 2 25 4 We use the positive sign here since there is internal rolling contact between the planet gear 4 and the ring gear 1. Differentiating this equation with respect to the input position, the rolling contact equation, in terms of first-order kinematic coefficients, is written as 4 2 1 4 1 2 4 Since the input is the arm (link 2) then 2 1 , and since the ring gear 1 is fixed then 1 0 . Therefore, the first- and second-order kinematic coefficients of the planet gear 4 from the above equation are 4 3 rad/rad and 4 0 The angular velocity of the planet gear 4 is 4 4 2 (3 rad/rad)(3.33 rad/s) 10 rad/s (ccw) The angular acceleration of the planet gear 4 is 4 4 2 422 (3 rad/rad) 15 rad/s 0 45 rad/s2 (cw) Therefore, the diameter of the Bresse circle for the motion 4/1 is 2 10 rad/s 42 b RJI 33.33 mm 74 mm 4 45 rad/s 2 Since the angular acceleration of planet gear 4 is clockwise (negative), the Bresse circle lies on the positive side of the centrode tangent T. The Bresse circle is as shown in the figure. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. (a) The acceleration center for the absolute motion of planet gear is the intersection of the inflection circle and the Bresse circle. The acceleration center is shown in the figure. The angle from the line I to the centrode normal N is measured as 24.23 ccw Check: The angle is given by the relation tan 1 2 4 1 45 rad/s 24.23o ccw tan 2 2 4 10 rad/s (b) and (c) The radius of curvature of the path of point B, from the Euler-Savary equation, is 2 25 mm RBI2 Ans. 75.75 mm B RBOB RBJ B 8.25 mm Note that the center of curvature OB of point B is coincident with point A and the inflection point J B is coincident with the inflection pole J. The radius of curvature of the path of point E, from the Euler-Savary equation, is 2 35.25 mm REI2 Ans. E REOE 105.75 mm 11.75 mm REJ E The center of curvature OE of point E is shown on the figure. (d) The magnitude and direction of the velocity of points B, E and the pole I. The velocity of point B is VB 4 RBI 10 rad/s 25 mm 25 mm/s Ans. The direction of the velocity of point B is horizontal to the right as shown in the figure. The velocity of point E is Ans. VE 4 REI 10 rad/s 35.25 mm 352.5 mm/s The direction of the velocity of point E is perpendicular to line IE and is inclined at an angle of 45° from the horizontal. The velocity of the pole I can be written as Ans. 4 RJI 10 rad/s 33.25 mm 332.5 mm/s The direction of the velocity of the pole I is along the negative centrode tangent T since the angular velocity of link 4 is counterclockwise; that is, positive. (e) The acceleration of point B can be written as AB R B 44 42 12.75 mm 10 rad/s 4 (45 rad/s2 )2 1400 mm/s 2 Ans. With 24.23o ccw the direction of the acceleration of point B is as shown in the figure. The acceleration of point E can be written as AE R E 44 42 37.75 mm 10 rad/s 4 (45 rad/s2 )2 4139.5 mm/s2 Ans. With 24.23 ccw the direction of the acceleration of point E is as shown in the figure. The acceleration of the pole I is Ans. AI 4 (333.25 mm/s) 10 rad/s 3332.5 mm/s2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The acceleration of the pole is directed along the positive pole normal as shown in the figure. Check: The acceleration of the pole I can also be obtained from the equation AI R I 44 42 30.4 mm 10 rad/s 4 (45 rad/s 2 )2 3332.5 mm/s 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4.50 Uicker et al. On 450 by 600 mm paper, draw the linkage illustrated in Fig. P4.50 in full size, placing A at 150 mm from the lower edge and 175 mm from the right edge. Better utilization of the paper is obtained by tilting the frame through about 15 as indicated. (a) Find the inflection circle. (b) Draw the cubic of stationary curvature. (c) Choose a coupler point C coincident with the cubic and plot a portion of its coupler curve in the vicinity of the cubic. (d) Find the conjugate point C . Draw a circle through C with center at C and compare this circle with the actual path of C. (e) Find Ball’s point. Locate a point D on the coupler at Ball’s point and plot a portion of its path. Compare the result with a straight line. RAA 25 mm, RBA 125 mm, RBA 43.75 mm, RBB 81.25 mm Drawn with a precise CAD system above, the circle around center C matches the coupler curve near C to better than visual comparison can detect for the 30 of crank rotation shown. Similarly, Ball’s point D follows an almost perfect straight line over the same range as shown. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 5 Multi-Degree-of-Freedom Planar Linkages 5.1 The slotted links 2 and 3 are driven independently at constant speeds of 2 30 rad/s cw and 3 20 rad/s cw, respectively. Find the absolute velocity and acceleration of the center of the pin P4 carried in the two slots. XB = 100 mm; YB = 25 mm. Identifying the pin as separate body 4 and, noticing the two paths it travels on bodies 2 and 3, we write VP2 2 RP2 A 30 rad/s 54.9 mm 1647 mm/s VP3 3 RP3B 20 rad/s 102.6 mm 2052 mm/s VP4 VP2 VP4 /2 VP3 VP4 /3 Construct the velocity polygon VP4 2355 mm/s15.6 A P3 AO3 AnP O A Pt O A P2 AO2 AnP O A Pt O ; 2 2 Ans. 2 2 3 3 3 3 APn2O2 22 RP2O2 30.0 rad/s 54.9 mm 49410 mm/s 2 . 2 APn3O3 32 RP3O3 20.0 rad/s 102.6 mm 41040 mm/s2 2 A P4 A P2 AcP4 P2 AnP4 / 2 AtP4 / 2 A P3 AcP4 P3 AnP4 / 3 AtP4 / 3 AcP4 P2 22 × VP4 /2 2 30.0 rad/s 1683 mm/s 100980 mm/s 2 30.0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. AcP4 P3 23 × VP4 /3 2 20.0 rad/s 1155 mm/s 46200 mm/s2225.0 n P4 /2 A VP24 /2 P /2 4 1683 mm/s 2 0; n P4 /2 A VP24 /2 P /2 1155 mm/s 4 2 0 Construct the acceleration polygon. A P4 125730 mm/s2 66.6 Ans. For comparison, let us now solve the same problem by use of kinematic coefficients. The loop-closure constraint equations can be written as r2 cos 2 r3 cos 3 xB 0 r2 sin 2 r3 sin 3 yB 0 Recognizing that 2 and 3 are the two independent degrees of freedom, and that r2 and r3 are dependent position unknowns. Since these appear linearly (which is not true in other problems), the loop-closure equations can be written in matrix form as follows: cos 2 cos 3 r2 X B sin sin 3 r3 YB 2 For the given position 2 60 and 3 135 , and the dimensions are X B 100 mm and YB 25 mm. The determinant of this set is sin 3 2 0.966 , and the solutions for the two unknown position values are r2 54.9 mm and r3 102.6 mm . The position coordinates of the center of the pin are xP r2 cos 2 xB r3 cos 3 27.45 mm yP r2 sin 2 yB r3 sin 3 47.55 mm Taking the derivatives of the loop-closure equations with respect to both 2 and 3 , in turn, we find the following two sets of equations for the first-order kinematic coefficients. r3 sin 3 cos 2 cos 3 r22 r23 r2 sin 2 sin sin 3 r32 r33 r2 cos 2 r3 cos 3 2 and the solutions for these are r22 r23 1 r2 cos 3 2 r r r2 32 33 r3 cos 3 2 At the current position, the numeric values of the first-order kinematic coefficients are r22 r23 14.71 mm/rad 106.2 mm/rad r32 r33 56.84 mm/rad 27.49 mm/rad r3 Using these, the first-order kinematic coefficients for the center of the pin are xP 2 r22 cos 2 r2 sin 2 r32 cos 3 40.19 mm/rad yP 2 r22 sin 2 r2 cos 2 r32 sin 3 40.19 mm/rad xP 3 r23 cos 2 r33 cos 3 r3 sin 3 53.11 mm/rad yP 3 r23 sin 2 r33 sin 3 r3 cos 3 91.98 mm/rad With the given independent input velocities of 2 30 rad/s cw and 3 20 rad/s cw, © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. the velocity of the pin P4 is xP xP 22 xP 33 2268 mm/s yP yP 22 yP 33 634 mm/s V x ˆi y ˆj 2268ˆi 634ˆj mm/s 2355 mm/s15.62 P P P Ans. Taking the second derivatives of the loop-closure equations with respect to both 2 and 3 , in turn, we find the following three sets of equations for the second-order kinematic coefficients: r223 r233 cos 2 cos 3 r222 sin r323 r333 sin 3 r322 2 r23 sin 2 r32 sin 3 2r33 sin 3 r3 cos 3 2r sin 2 r2 cos 2 22 2r22 cos 2 r2 sin 2 r23 cos 2 r32 cos 3 2r33 cos 3 r3 sin 3 and the solutions for these are r223 r233 1 2r22 cos 3 2 r2 sin 3 2 r23 cos 3 2 r32 2r33 r222 r r r 2r22 r23 r32 cos 3 2 2r33 cos 3 2 r3 sin 3 2 322 323 333 At the current position, the numeric values of the second-order kinematic coefficients are r223 r233 62.787 mm/rad 2 87.307 mm/rad 2 56.92 mm/rad 2 r222 r r r 2 125.195 mm/rad 2 117.31 mm/rad 2 322 323 333 30.46 mm/rad The second-order kinematic coefficients for the center of the pin are cos 2 2r22 sin 2 r2 cos 2 r322 cos 3 21.538 mm/rad 2 xP 22 r222 sin 2 2r22 cos 2 r2 sin 2 r322 sin 3 21.538 mm/rad 2 yP 22 r222 cos 2 r23 sin 2 r323 cos 3 r32 sin 3 48.334 mm/rad 2 xP 23 r223 sin 2 r23 cos 2 r323 sin 3 r32 cos 3 128.719 mm/rad 2 yP 23 r223 cos 2 r333 cos 3 2r33 sin 3 r3 cos 3 28.461 mm/rad 2 xP33 r233 sin 2 r333 sin 3 2r33 cos 3 r3 sin 3 49.296 mm/rad 2 yP33 r233 With the given independent input velocities and accelerations of 2 30 rad/s cw, 3 20 rad/s cw, and 2 3 0 , the acceleration of the pin P4 is xP xP 2 2 xP 3 3 xP 2222 2 xP2323 xP3332 50 mm/s 2 yP yP 2 2 yP 3 3 yP 2222 2 yP2323 yP3332 115360 mm/s A x ˆi y ˆj 50ˆi 115360ˆj mm/s2 125730 mm/s2 66.6 Ans. It should be noted that the exact match between the graphic and the analytic solutions achieved for this problem is not at all typical, nor can such matches be expected. Graphic results are usually far less accurate than analytic ones. The reason for the agreement achieved here is that a very precise CAD system was used for the graphic constructions. P P P © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.2 Uicker et al. For the five-bar linkage in the position illustrated in Fig. P5.2, the angular velocity of link 2 is 15 rad/s cw and the angular velocity of link 5 is 15 rad/s cw. Determine the angular velocity of link 3 and the apparent velocity VB4 /5 . RO2O5 200 mm23.1 , RAO2 300 mm , and RBA 200 mm Let us define r1 RO2O5 200 mm, 1 23.1, r2 RAO2 300 mm, r3 RBA 200 mm, and r4 RBO5 . Then the loop-closure equation can be written as r11 r22 r33 r45 0 with horizontal and vertical components of r1 cos 1 r2 cos 2 r3 cos 3 r4 cos 5 0 r1 sin 1 r2 sin 2 r3 sin 3 r4 sin 5 0 Solution of these position equations give two unknowns, r4 300 mm and 3 203.1 . Derivatives of the loop-closure equations with respect to each of the independent degrees of freedom, 2 and 5 , give the first-order kinematic coefficients r3 sin 3 cos 5 32 35 r2 sin 2 r4 sin 5 r3 cos 3 sin 5 r42 r45 r2 cos 2 r4 cos 5 The determinant of the Jacobian is r3 cos 3 5 and this will go to zero whenever 3 5 2k 1 2 ; that is, whenever link 3 is perpendicular to link 5. At the current position, 159.94 mm. The solutions for the first-order kinematic coefficients are r4 32 35 1 r2 cos 5 2 r42 r45 r2 r3 sin 3 2 r3r4 sin 3 5 At the current position, with the given data, the values for the first-order kinematic coefficients are 32 35 1.875 74 rad/rad 1.875 74 rad/rad r r 225.25 mm/rad 225.25 mm/rad 42 45 Therefore, with 2 5 15 rad/s, we have 3 32 2 35 5 0 and VB4 /5 r42 2 r45 5 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 5.3 Uicker et al. For the five-bar linkage in the position illustrated in Fig. P5.2, the angular velocity of link 2 is 2 25 rad/s ccw and the apparent velocity VB4 /5 is 5000 mm/s upward along link 5. Determine the angular velocities of links 3 and 5. Here we can continue the solution of Problem 5.2. However, the problem is now expressed in terms of two different input variables, 2 and r4 , as independent degrees of freedom. Therefore, we can use the same vectors and the same loop-closure equations. However, we must now take derivatives with respect to 2 and r4 to find the first-order kinematic coefficients. The result, in matrix form, is r3 sin 3 r4 sin 5 32 34 r2 sin 2 cos 5 r3 cos 3 r4 cos 5 52 54 r2 cos 2 sin 5 The determinant of the Jacobian is now r3r4 sin 3 5 , which goes to zero whenever link 3 is aligned with link 5. The solutions for the first-order kinematic coefficients are r4 0 32 34 1 r2 r4 sin 5 2 8.3276 103 rad/mm r r sin 3 52 54 2 3 3 2 r3 cos 3 5 1.000 00 rad/rad 4.4396 10 rad/mm With the given input velocities, 2 25 rad/s and r4 5000 mm/s , the requested velocities are 3 32 2 34 r4 41.64 rad/s (cw) and 5 52 2 54 r4 47.20 rad/s ccw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 5.4 Uicker et al. For Problem 5.2, assuming that the two given input velocities are constant, determine the angular acceleration of link3 at the instant indicated. Starting with the equations of Problem 5.2 for the first-order kinematic coefficients, r3 sin 3 cos 5 32 35 r2 sin 2 r4 sin 5 r3 cos 3 sin 5 r42 r45 r2 cos 2 r4 cos 5 we can take derivatives with respect to each independent variable to find equations for the second-order kinematic derivatives 325 355 r3 sin 3 cos 5 322 r425 r455 r3 cos 3 sin 5 r422 r3 cos 3322 r2 cos 2 r3 cos 332 35 sin 5 r42 r3 cos 3 352 2sin 5r45 r4 cos 5 2 2 r3 sin 332 r2 sin 2 r3 sin 332 35 cos 5 r42 r3 sin 335 2 cos 5 r45 r4 sin 5 With satisfaction, we notice that the Jacobian is identical with that of Problem 5.2. The solution to these equations gives 325 355 322 r r r 422 425 455 2 r3 sin 3 5 32 35 r42 r3 sin 3 5 352 2r45 1 r3 sin 3 5 32 r2 sin 5 2 2 2 2 2 2 r3 32 r2 r3 cos 3 2 r3 cos 3 5 32 35 r3 sin 3 5 r42 r3 35 2r3 sin 3 5 r45 r3 r4 cos 3 5 Substituting the numeric data, including results of Problem 5.2, we get 325 355 2.641 69 rad/rad 2 4.050 06 rad/rad 2 5.458 43 rad/rad 2 322 r 579.95 mm/rad 2 r455 534.56 mm/rad 2 1518.19 mm/rad 2 422 r425 Therefore, given that 2 5 15 rad/s (cw) and 2 5 0, the angular acceleration of link 3 is 22 2325 25 355 52 0 3 32 2 35 5 322 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.5 Uicker et al. Figure P5.5 illustrates link 2 rotating at a constant angular velocity of 10 rad/s ccw while the sliding block 3 slides toward point A at the constant rate of 125 mm/s. At the instant indicated RPA = 100 mm. Find the absolute velocity and absolute acceleration of point P of block 3. RAO2 75 mm and RBA 150 mm With the dimensions given, O2AP is a 3-4-5 right triangle and R PO2 125ˆj mm . For velocity, we write VP3 VP2 VP3 /2 VP2 VO2 ω 2 R P2O2 10kˆ rad/s 125ˆj mm 1 250ˆi mm/s Also, we are given VP3 /2 125 mm/s . From these we construct the velocity polygon shown in the figure, and from this we measure VP3 1 179.25 mm/s 175.13 Ans. For acceleration, we write A P3 A P2 A cP3 P2 A nP3 /2 AtP3 /2 A P2 AO2 A nP2O2 A Pt2O2 2 APn2O2 10 rad/s 125ˆj mm 12 500ˆj mm/s 2 APc3 P2 22VP3 /2 2 10 rad/s 125 mm/s 2 500 mm/s 2 APn3 /2 VP23 /2 VP23 /2 0 APt 3 /2 0 From these we construct the acceleration polygon shown in the figure, and from this we measure A P3 11 180 in/s2 79.70 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.6 Uicker et al. For Problem 5.5, determine the value of the sliding velocity VP3 /2 that minimizes the absolute velocity of point P of block 3. Find the value of VP3 /2 that minimizes the absolute acceleration of point P of block 3. By careful inspection of the velocity polygon of Problem 5.5 we can see that the absolute velocity is minimized when it becomes perpendicular to VP3 /2 . Reconstructing the velocity polygon in this condition, as shown in the figure, we find VP3 1 000.0 mm/s 143.13 and VP3 /2 750.0 mm/s 53.13 Ans. Similarly, the absolute acceleration of P3 is minimized when it becomes perpendicular to A cP3 P2 . Reconstructing the acceleration polygon in this condition, as shown in the figure, we find A P3 10 000 mm/s2 53.13 and AcP3P2 7 500 mm/s2 143.13 . Then, from this, we can calculate APc3 P2 7 500 mm/s 2 375.0 mm/s Ans. 22 2 10.00 rad/s Notice how the visualization of the inherent geometry has dramatically simplified this problem, compared to a totally mathematical approach. Notice also that VP3 /2 must VP3 /2 increase in both cases. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.7 Uicker et al. The two-link planar robots illustrated in Fig. P5.7 have the link lengths RAO2 RBO4 300 mm and RPA RPB 400 mm . The two robots are carrying a small At the instant indicated the angular positions are 2 45 and 3/2 15 . (Notice that the angle 3/2 3 2 is given because that is the angle controlled by the motor in joint A.) A second robot having identical dimensions is stationed at position O4, 1000 mm to the right. What angular positions must the two joints 4 and 5/4 of the second robot have at this moment to allow it to take over possession of the object P? object labeled P. Dimensions are: RAO2 300 mm , RPA 400 mm . The loop-closure constraint equations at this instant allow us to write 1000 300cos 4 400cos 5 400cos 30 300cos 45 0 300sin 4 400sin 5 400sin 30 300sin 45 0 These can be rearranged to read cos 5 0.750cos 4 1.10364 sin 5 0.750sin 4 1.03033 Now, by squaring and adding, we eliminate the variable 5. 1.0 0.562 5 1.655 47cos 4 1.545 50sin 4 2.279 60 1.655 47cos 4 1.545 50sin 4 1.842 10 0 or Next, by defining x tan 4 2 , and by use of the standard identities, this becomes 1.65547 1 x 2 1.545 50 2 x 1.842 10 1 x 2 0 0.18663x2 3.09100x 3.49757 0 or The roots of this equation give x 15.340 54 and x 1.221 64 and from the definition of x these give two values of 4 4 172.54 and 4 101.39 Now, returning these to the above equations, we can solve for values of 5 5 111.10 and 5 162.84 Of these, the second value of each pair fits our figure. Therefore, © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 4 101.39 5.8 and 5/4 61.45 Ans. For the transfer of the object described in Problem 5.7 it is necessary that the velocities of point P of the two robots match. If the two input velocities of the first robot are 2 10 rad/s cw and 3/2 15 rad/s ccw, what angular velocities must be used for 4 and 5/4 ? First we find 3 2 3/2 10 rad/s (cw) 15 rad/s (ccw) 5 rad/s (ccw) Then, the velocity of point P is given by VP VO2 VAO2 VPA VO4 VBO4 VPB VAO2 2 RAO2 10 rad/s 300 mm 3000 mm/s VPA 3 RPA 5 rad/s 400 mm 2000 mm/s From these data and equations, we can construct the velocity polygon shown in the figure. This allows us to find data for the following calculations: 4 VBO4 5 VPB 686.5 mm/s 1.716 rad/s ccw 400 mm RPB RBO4 1350.5 mm/s 4.502 rad/s cw 300 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 5/4 5 4 1.716 rad/s 4.502 rad/s 6.218 rad/s (ccw) Ans. If an analytical solution is preferred, we start with the robot on the left, where we find 3 2 3/2 10 rad/s (cw) 15 rad/s (ccw) 5 rad/s (ccw) 5.0kˆ rad/s × 400cos 30ˆi 400sin 30ˆj mm 1000ˆi 1732.05ˆj mm/s VA ω 2 × R AO2 10.0kˆ rad/s × 300cos 45ˆi 300sin 45ˆj mm 2121.32ˆi 2121.32ˆj mm/s VPA ω3 × R PA VP VA VPA 1121.32ˆi 389.27ˆj mm/s Similarly, for the robot on the right, we have kˆ rad/s × 400 cos162.84ˆi 400 sin162.84ˆj mm VB ω 4 × R BO4 4kˆ rad/s × 300 cos101.39ˆi 300 sin101.39ˆj mm VPB ω5 × R PB 5 VP VB VPB 294.09i 59.25 j mm 4 118.02i 382.18 j mm 5 Next, by setting the two equations for VP equal to each other, and then separating the î and ĵ components, we obtain a set of two equations for 4 and 5 294.09 mm 118.02 mm 4 1121.32 mm/s 59.25 mm 382.18 mm 389.27 mm/s 5 The solutions to these equations give 4 4.502 rad/s (cw) 1.716 rad/s (ccw) 5 5/4 5 4 1.716 rad/s 4.502 rad/s 6.218 rad/s (ccw) Ans. Ans We see that these results agree precisely with those obtained above by the graphical approach. It must be pointed out that this is not usual for graphic solutions, but is the result of the high-precision CAD system used here. As yet a third approach to the solution of this problem, we can find the instant centers of velocity. In doing this we follow exactly the approach shown in Example 5.5 in the text. Since we are given velocities for 2 and 3 , the location of instant center I13 is defined by 2 RI23I13 10.0 rad/s 2.0 or RI23 I13 2.0RI23 I12 3 RI23 I12 5.0 rad/s Therefore I13 takes the position shown in the figure below. When the other instant centers are found through the Aronhold-Kennedy theorem, this results in the instant centers shown for I 24 , I 34 and for I 25 , I 35 . Once the remaining instant centers are found, we may find the information requested in the problem. We find © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4 RI24 I12 5 RI25 I12 RI24 I14 RI25 I15 Uicker et al. 2 818.84 mm 10 rad/s 4.502 rad/s (cw) 1818.84 mm 2 193.87 mm 10 rad/s 1.716 rad/s (ccw) 1129.51 mm 5/4 5 4 1.716 rad/s 4.502 rad/s 6.218 rad/s (ccw) Ans. Ans. Again, the very high degree of agreement is a consequence of the precision of the CAD system used in finding the distances between instant centers. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.9 Uicker et al. For the transfer of the object described in Problem 5.7 it is necessary that the velocities of point P of the two robots match. If the two input velocities of the first robot are 2 10 rad/s cw and 3/2 10 rad/s ccw, what angular velocities must be used for 4 and 5/4 ? First we find 3 2 3/2 10 rad/s (cw) 10 rad/s (ccw) 0 rad/s Notice that this implies that link 3 is in translation relative to the ground. Then, the velocity of point P is given by VP VO2 VAO2 VPA VO4 VBO4 VPB VAO2 2 RAO2 10 rad/s 300 mm 3000 mm/s VPA 3 RPA 0 rad/s 400 mm 0.0 in/s From these data and equations, we can construct the velocity polygon shown in the figure. This allows us to find data for the following calculations: 4 VBO4 5 VPB 2844.5 mm/s 7.111 rad/s ccw 400 mm RPB RBO4 3020 mm/s 10.067 rad/s cw 300 mm 5/4 5 4 7.111 rad/s 10.067 rad/s 17.178 rad/s (ccw) © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. If an analytical solution is preferred, we start with the robot on the left, where we find 3 2 3/2 10 rad/s (cw) 10 rad/s (ccw) 0 rad/s 0kˆ rad/s × 400cos 30ˆi 400sin 30ˆj in 0.000 00ˆi 0.000 00ˆj mm/s VA ω 2 × R AO2 10.0kˆ rad/s × 300cos 45ˆi 300sin 45ˆj in 2121.32ˆi 2121.32ˆj mm/s VPA ω3 × R PA VP VA VPA 2.121 32ˆi 2.121 32ˆj mm/s Similarly, for the robot on the right, we have kˆ rad/s × 400 cos162.84ˆi 400 sin162.84ˆj mm VB ω 4 × R BO4 4kˆ rad/s × 300 cos101.39ˆi 300 sin101.39ˆj mm VPB ω5 × R PB 5 VP VB VPB 294.09i 59.25 j mm 4 118.02i 382.18 j mm 5 Next, by setting the two equations for VP equal to each other, and then separating the î and ĵ components, we obtain a set of two equations for 4 and 5 294.09 mm 118.02 mm 4 2121.32 mm/s 59.25 mm 382.18 mm 2121.32 mm/s 5 The solutions to these equations give 4 10.067 rad/s (cw) 7.111 rad/s (ccw) 5 5/4 5 4 7.111 rad/s 10.067 rad/s 17.178 rad/s (ccw) Ans. Ans We see that these results agree precisely with those obtained above by the graphical approach. It must be pointed out that this is not usual for graphic solutions, but is the result of the high-precision CAD system used here. As yet a third approach to the solution of this problem, we can find the instant centers of velocity. In doing this we follow exactly the approach shown in Example 5.5 in the text. Since we are given velocities for 2 and 3 , the location of instant center I13 is defined by 2 RI23 I13 10.0 rad/s or RI23I13 0.0 rad/s 3 RI23I12 Therefore I13 goes to infinity in the direction shown in the figure below. This indicates that link 3 is in translation with respect to the ground, which we could see when we found that 3 0 . When the other instant centers are found through the Aronhold-Kennedy theorem, this results in the instant centers shown for I 24 , I 34 and for I 25 , I 35 . However, we find that the lines toward instant center I 24 are essentially parallel, and that instant center I 24 appears to also be at infinity. This implies that link 4 is in translation with respect to link 2, which means that 4 2 10 rad/s (cw) . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Once the remaining instant centers are found, we may find the information requested in the problem. We find R 4 I24 I12 2 10.000 rad/s (cw) Ans. RI24 I14 5 RI25 I12 RI25 I15 2 18.503 60 in 10 rad/s 7.112 rad/s (ccw) 26.017 20 in 5/4 5 4 7.112 rad/s 10.000 rad/s 17.112 rad/s (ccw) Ans. Notice that the precision is not perfect this time, in spite of the use of a high-precision CAD system. However, this probably stems from the possibility that the apparent parallelism and intersections at infinity were likely not perfect. Still, the precision is amazing for a graphical solution. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.10 Uicker et al. For the transfer of the object described in Problem 5.7 it is necessary that the velocities of point P of the two robots match. If the two input velocities of the first robot are 2 10 rad/s cw and 3/2 0, what angular velocities must be used for 4 and 5/4 ? First we find 3 2 3/2 10 rad/s (cw) 0 rad/s 10 rad/s (cw) Notice that this implies that link 3 and link 2 rotate together as a single unit. Then, the velocity of point P is given by VP VO2 VAO2 VPA VO4 VBO4 VPB VAO2 2 RAO2 10 rad/s 300 mm 3000 mm/s VPA 3 RPA 10 rad/s 400 mm 4000 mm/s From these data and equations, we can construct the velocity polygon shown in the figure. This allows us to find data for the following calculations: 4 VBO4 RBO4 6359.5 m/s 21.198 rad/s cw 300 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 5 Uicker et al. VPB 7160.5 mm/s 17.901 rad/s ccw 400 mm RPB 5/4 5 4 17.901 rad/s 21.198 rad/s 39.099 rad/s ccw Ans. If an analytical solution is preferred, we start with the robot on the left, where we find 10.0kˆ rad/s × 400cos 30ˆi 400sin 30ˆj in 80.000 00ˆi 138 56ˆj mm/s VA ω 2 × R AO2 10.0kˆ rad/s × 300cos 45ˆi 300sin 45ˆj in 2121.32ˆi 2121.32ˆj mm/s VPA ω3 × R PA VP VA VPA 164.852 80ˆi 223.416 80ˆj in/s Similarly, for the robot on the right, we have kˆ rad/s × 16 cos162.84ˆi 16 sin162.84ˆj in VB ω 4 × R BO4 4kˆ rad/s × 12 cos101.39ˆi 12 sin101.39ˆj in VPB ω5 × R PB 5 VP VB VPB 11.763 60i 2.370 00 j in 4 4.720 80i 15.287 20 j in 5 Next, by setting the two equations for VP equal to each other, and then separating the î and ĵ components, we obtain a set of two equations for 4 and 5 294.09 mm 118.02 mm 4 4121.3 mm/s 59.25 mm 382.18 mm 5585.42 mm/s 5 The solutions to these equations give 4 21.198 rad/s (cw) 17.901 rad/s ccw 5 5/4 5 4 17.901 rad/s 21.198 rad/s 39.099 rad/s ccw Ans. Ans We see that these results agree precisely with those obtained above by the graphical approach. It must be pointed out that this is not usual for graphic solutions, but is the result of the high-precision CAD system used here. As yet a third approach to the solution of this problem, we can find the instant centers of velocity. In doing this we follow exactly the approach shown in Example 5.5. However, since we have equal velocities for 2 and 3 , the location of instant center I13 is defined by 2 RI23 I13 10.0 rad/s 1.0 3 RI23 I12 10.0 rad/s and therefore I13 becomes coincident with I12 as shown in the figure below. When the other instant centers are found through the Kennedy-Aronhold theorem, this also results in coincident instant centers for I 24 , I 34 and for I 25 , I 35 as shown in the figure. Under these input velocity conditions, links 2 and 3 act as a single solid unit. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Once the remaining instant centers are found, however, we may still find the information requested in the problem. We find R 1892.675 mm 4 I24 I12 2 Ans. 10 rad/s 21.198 rad/s (cw) 892.85 mm RI24 I14 5 RI25 I12 RI25 I15 2 694.075 mm 10 rad/s 17.901 rad/s (ccw) 387.725 mm Ans. Again, the perfect agreement results from the precision of the CAD system used in finding the distances between instant centers. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 5.11 Uicker et al. To successfully transfer an object between two robots, as described in Problems 5.7 and 5.8, it is helpful if the accelerations are also matched at point P. Assuming that the two input accelerations are 2 3 0 at this instant for the robot on the left, what angular accelerations must be given to the two input joints of the robot on the right to achieve this? Starting after the solutions of Problem 5.8 (the velocity analysis) is completed, the condition for the acceleration of point P is written as t t t t A P AO2 A nAO2 A AO A nPA A PA A O4 A nBO4 A BO A nPB A PB 2 4 n AO2 A 2 VAO 2 RAO2 3000 mm/s 300 mm 2 30000 mm/s 2 2000 mm/s 1000 mm/s2 VPA 400 mm RPA 2 n BO4 A 2 n APA 2 VBO 4 RBO4 1350.6 mm/s 300 mm 2 6080.5 mm/s 2 2 686.5 mm/s 1178.25 mm/s 2 VPB 400 mm RPB 2 n APB Notice that a difficulty arises in the graphic solution of the above acceleration equation in that the two unknowns do not arise consecutively in the equation. Nevertheless, recalling that vector addition is commutative (independent of order), we can proceed with the vectors appearing out of order, as is shown in the dotted lines in the figure above. Once © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. the solution with the dotted lines is completed, we have obtained the correct magnitudes and directions of the two unknown tangential components. However, we do not have a valid acceleration polygon unless we now arrange the components in their correct order, according to the original acceleration equation, as is shown in the dashed lines in the figure. If this is not done, the acceleration image point B cannot be labeled, and the absolute acceleration of B and acceleration images of links 4 and 5 cannot be correctly shown. Whether or not the vectors are arranged in their correct order, however, we can proceed with the solution for the two unknown angular accelerations as follows: 4 t ABO 4 RBO4 27583 mm/s 2 91.943 rad/s 2 ccw 300 mm t APB 15127 mm/s 2 4 37.818 rad/s 2 ccw 400 mm RPB © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e PART 2 DESIGN OF MECHANISMS © Oxford University Press 2015. All rights reserved. Uicker et al. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 6 Cam Design 6.1 The reciprocating radial roller follower of a plate cam is to rise 40 mm with simple harmonic motion in 180 of cam rotation and return with simple harmonic motion in the remaining 180 . If the roller radius is 7.5 mm and the prime-circle radius is 40 mm, construct the displacement diagram, the pitch curve, and the cam profile for clockwise cam rotation. 6.2 A plate cam with a reciprocating flat-face follower has the same motion as in Problem 6.1. The prime-circle radius is 40 mm, and the cam rotates counterclockwise. Construct the displacement diagram and the cam profile, offsetting the follower stem by 15 mm in the direction that reduces the bending stress in the follower during rise. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.3 Uicker et al. Construct the displacement diagram and the cam profile for a plate cam with an oscillating radial flat-face follower that rises through 30 with cycloidal motion in 150 of counterclockwise cam rotation, then dwells for 30 , returns with cycloidal motion in 120 , and dwells for 60 . Determine the necessary length for the follower face, allowing 6.25 mm clearance at the free end. The prime-circle radius is 37.5 mm, and the follower pivot is 150 mm to the right. Notice that, with the prime circle radius given, the cam is undercut and the follower will not reach positions 7 and 8. The follower face length shown is 250 mm but can be made as short as 243.75 mm (position 9) from the follower pivot. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.4 Uicker et al. A plate cam with an oscillating roller follower is to produce the same motion as in Problem 6.3. The prime-circle radius is 75 mm, the roller radius is 12.5 mm, the length of the follower is 125 mm, and it is pivoted at 156.25 mm to the right of the cam rotation axis. The cam rotation is clockwise. Determine the maximum pressure angle. From a graphical analysis, max 39 6.5 Ans. For a full-rise simple harmonic motion, write the equations for the velocity and the jerk at the midpoint of the motion. Also, determine the acceleration at the beginning and the end of the motion. Using Eqs. (6.12) and (6.11) we find 1 L L sin y 2 2 2 2 1 3L 3L y 3 sin 3 2 2 2 2 2 2 L L cos 0 y 0 2 2 2 2 2L 2L cos y 1 2 2 2 2 y y y y 1 L 2 2 1 3L 3 3 2 2 2L 2 0 2 2 2L 1 2 2 2 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 6.6 Uicker et al. For a full-rise cycloidal motion, determine the values of for which the acceleration is maximum and minimum. What is the formula for the acceleration at these points? Find the equations for the velocity and the jerk at the midpoint of the motion. Using Eqs. (6.13), we know that acceleration is an extremum when jerk is zero. This occurs when cos 2 0 ; that is, when 1 4 or when 3 4 , 1 2 L 2 L y 2 sin 2 ymax 2 4 3 2 L 3 2 L y 2 sin 2 ymin 2 4 1 L 2L y 1 cos 2 1 4 2 L 4 2 L cos y 3 3 2 6.7 Ans. Ans. Ans. Ans. A plate cam with a reciprocating follower is to rotate clockwise at 400 rev/min. The follower is to dwell for 60 of cam rotation, after which it is to rise to a lift of 50 mm. During 20 mm of its return stroke, it must have a constant velocity of 800 mm/s. Recommend standard cam motions from Section 6.7 to be used for high-speed operation and determine the corresponding lifts and cam rotation angles for each segment of the cam. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The curves shown are initially only sketches and not drawn to scale. They suggest the standard curve types that might be chosen. The actual choices are shown in the table below. 400 rev/min 2 rad/rev 41.888 rad/s cw 60 s/min To match the required velocity condition in Seg. DE we must have y4 y4 800.000 mm/s y4 41.888 rad/s y4 19.098 600 mm/rad L4 4 20.000 mm 4 4 1.047 198 rad 60.000 Matching the first derivatives at D and E we find 2L5 5 y4 19.098 593 mm/rad L3 23 y4 19.098 593 mm/rad Matching the second derivatives at C we find 5.26830 2.5000 22 2 L3 432 L5 9.549 2975 mm/rad (1) L3 12.158 5423 mm/rad (2) 22 106.758 07832 L3 8.780 5003 (3) For geometric continuity, we have (4) L1 L2 L3 L4 L5 or L3 L5 30.000 000 mm (5) 1 2 3 4 5 2 or 2 3 5 4.188 790 rad Equations (1) through (5) are now solved simultaneously for 2 , L3 , 3 , L5 , and 5 . The results are summarized in the following table: Seg. Type Eq. L, mm rad , deg AB dwell --0 1.047 198 60.000 th BC 8 order poly. (6.14) 50.000 1.089 824 62.442 CD half harmonic (6.20) 1.648 0.135 268 7.750 DE constant velocity --20.000 1.047 198 60.000 EA half cycloidal (6.25) 28.352 2.963 698 169.808 6.8 Repeat Problem 6.7 except with a dwell for 20 of cam rotation. The procedure is the same as for Problem 6.7. The results are: Seg. Type Eq. L, mm rad AB dwell --0 0.349 066 th BC 8 order poly. (6.14) 50.000 1.870 958 CD half harmonic (6.20) 4.872 0.398 667 DE constant velocity --20.000 1.047 198 EA half cycloidal (6.25) 25.128 2.617 296 © Oxford University Press 2015. All rights reserved. , deg 20.000 107.198 22.842 60.000 149.960 Theory of Machines and Mechanisms, 4e 6.9 Uicker et al. If the cam of Problem 6.7 is driven at constant speed, determine the time of the dwell and the maximum and minimum velocity and acceleration of the follower for the cam cycle. The time duration of the dwell is t 1 1.047 198 rad 41.888 rad/s 0.025 s Ans. Working from the equations listed, the maximum and minimum values of the kinematic coefficients in each segment of the cam are as follows: Seg. Eq. mm/rad mm/rad2 mm/rad mm/rad2 ymin ymin ymax ymax AB BC CD DE EA ymax --0 0 0 (6.14) 241.704 0 221.783 (6.20) 0 0 19.137 --0 19.099 19.099 (6.25) 0 10.141 19.133 241.704 mm/rad 41.888 rad/s 10 124 mm/s ymax 0 221.783 221.783 0 0 Ans. 19.137 mm/rad 41.888 rad/s 800.0 mm/s ymin ymin Ans. 2 221.783 mm/rad 41.888 rad/s 389 141 mm/s 2 ymax ymax Ans. 2 221.783 mm/rad 41.888 rad/s 389 141 mm/s 2 ymin ymin Ans. 2 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.10 Uicker et al. A plate cam with an oscillating follower is to rise through 20 in 60 of cam rotation, dwell for 45 , then rise through an additional 20 , return, and dwell for 60 of cam rotation. Assuming high-speed operation, recommend standard cam motions from Section 6.7 to be used, and determine the lifts and cam-rotation angles for each segment of the cam. From the sketches shown (not drawn to scale), the curve types identified in the table below were chosen. Next, equating the second derivatives at D, the remaining entries in the table were found. L L 5.26830 32 5.26830 42 3 4 42 L4 2.000 32 L3 4 23 3 4 1 2 3 195 3 80.772 4 114.228 Seg. AB BC CD DE EA Type cycloidal dwell 8th order poly. 8th order poly. dwell Eq. (6.13) --(6.14) (6.17) --- L, deg 20.000 0 20.000 40.000 0 rad , deg 1.047 198 0.785 399 1.409 731 1.993 661 1.047 198 60.000 45.000 80.772 114.228 60.000 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.11 Uicker et al. Determine the maximum velocity and acceleration of the follower for Problem 6.10, assuming that the cam is driven at a constant speed of 600 rev/min. Working from the equations listed, the maximum and minimum values of the kinematic coefficients in each segment of the cam are as follows: Seg. Eq. ymin ymin ymax ymax AB (6.13) 0.666 667 0 2.000 000 BC --0 0 0 CD (6.14) 0.440 004 0 0.925 344 DE (6.17) 0 0.925 402 0.622 264 EA --0 0 0 600 rev/min 2 rad/rev 60 s/min 62.832 rad/s 2.000 000 0 0.924 344 0.925 402 0 0.666 667 rad/rad 62.832 rad/s 41.888 rad/s ymax ymax Ans. 2 2.000 rad/rad 62.832 rad/s 7 896 rad/s2 ymax ymax Ans. 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.12 Uicker et al. The boundary conditions for a polynomial cam motion are as follows: for 0 , y 0 , and y 0 ; for , y L, and y 0 . Determine the appropriate displacement equation and the first three derivatives of this equation with respect to the cam rotation angle. Sketch the corresponding diagrams. Since there are four boundary conditions, we choose a cubic polynomial 3C C 2C y y C0 C1 2 C2 3 C3 2 1 3 2 Then from the boundary conditions: 0 C 0 C y 0 0 y 1.0 C C L 3C 2C y 1.0 0 y 0 1 2 3 3 2 C0 0 C1 0 C2 3L C3 2 L Therefore the equation and its three derivatives are: 2 3 3 2 y 3L 2 L L 3 2 2 2 6 L 6 L 6 L y 6L 6L 12 L 2 y 2 2 1 2 y 12L 3 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 6.13 Uicker et al. Determine the minimum face width using 2-mm allowances at each end and determine the minimum radius of curvature for the cam of Problem 6.2. Referring to Problem 6.2 for the data and figure, 180 rad R0 40.0 mm L 40.000 mm From Eqs. (6.12) and (6.15) for simple harmonic motion, L 2 20.000 mm/rad L 2 20.000 mm/rad ymax ymin From Eq. (6.30) allowances Face width ymax ymin Face width 20.000 mm 20.000 mm 2 2 mm 44.0 mm Ans. From Eq. (6.28): R0 y y L L cos R0 (constant) 2 2 40.0 mm 40.000 mm 2 60.0 mm R0 6.14 L 1 cos 2 Ans. Determine the maximum pressure angle and the minimum radius of curvature for the cam of Problem 6.1. Referring to Problem 6.1 for the figure and data, 180 rad R0 40.000 mm Rr 7.500 mm L 40.000 mm For simple harmonic motion, Eq. (6.12) can be substituted into Eq. (6.33) to give sin tan . This can be differentiated and d d set to zero to find the angle 3 cos 70.53 at which max 19.47 . However, it is much simpler to use the nomogram of Fig. 6.28 to find max 20 directly. For the accuracy needed, the nomogram is considered sufficient. Ans. From Fig. 6.30a, using R0 L 1.0 , we get min Rr R0 1.43 . This gives min 1.43R0 Rr 1.43 40 mm 7.50 mm 49.7 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 6.15 Uicker et al. A radial reciprocating flat-face follower is to have the motion described in Problem 6.7. Determine the minimum prime-circle radius if the radius of curvature of the cam is not to be less than 10 mm. Using this prime-circle radius, what is the minimum length of the follower face using allowances of 3 mm on each side? From Problem 6.9, 241.704 mm/rad , ymax 19.137 mm/rad , ymin 221.783 in/rad ymin Therefore, from Eq. (6.29), y 10.000 mm 221.783 mm 50.000 mm 181.783 mm Ans. R0 min ymin 2 Also, from Eq. (6.30), ymin allowances 241.704 mm 19.137 mm 2 3.0 mm 266.84 mm Ans. Face width ymax 6.16 Graphically construct the cam profile of Problem 6.15 for clockwise cam rotation. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.17 Uicker et al. A radial reciprocating roller follower is to have the motion described in Problem 6.7. Using a prime-circle radius of 400 mm, determine the maximum pressure angle and the maximum roller radius that can be used without producing undercutting. We will use the nomogram of Fig. 6.28 to find the maximum pressure angle in each segment of the cam. Calculations are shown in the following table. Asterisks are used to signify values used with the nomogram to adjust half-return curves to equivalent fullreturn curves, and to adjust the prime-circle baseline. Seg. max , deg * , deg L* , mm R0* , mm R0* L* BC 400.000 50.000 CD 446.704 3.296 EA 400.000 56.704 For the total cam, max 12. 8.0 135.5 7.0 62.4 15.5 339.6 12 1 3 Ans. Also we use Figs. 6.32 and 6.33 to check for undercutting. Again, asterisks are used to denote values that are adjusted for use with the charts. Note that doubling as was done for use of the nomogram is not necessary since we have figures for half-harmonic and half-cycloidal cam segments. Note also that segment EA need not be checked since undercutting occurs only in segments with negative acceleration. , deg Rr R0* Rrmax mm Seg. L, in R0* L R0* , mm min BC CD 400.000 448.352 50.000 1.648 8.0 272.1 62.1 7.7 To avoid undercutting for the entire cam, Rr 290 mm . 6.18 0.725 0.680 290 304 Ans. Graphically construct the cam profile of Problem 6.17 using a roller radius of 15 mm. The cam rotation is to be clockwise. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.19 Uicker et al. A plate cam rotates at 300 rev/min and drives a reciprocating radial roller follower through a full rise of 75 mm in 180° of cam rotation. Find the minimum radius of the prime-circle if simple harmonic motion is used and the pressure angle is not to exceed 25 . Find the maximum acceleration of the follower. Using max 25 and 180 , Fig. 6.28 gives R0 L 0.75 . Therefore R0 0.75L 0.75 75 mm 56.25 mm 300 rev/min 2 ymax rad/rev 60 s/min 2 75 mm Ans. 31.416 rad/s 2L 37.5 mm/rad 2 2 2 2 2 rad 2 37.5 mm/rad 2 31.416 rad/s 37000 mm/s2 ymax ymax 2 6.20 Ans. Repeat Problem 6.19 except that the motion is cycloidal. Figure 6.28 gives R0 L 0.95 . Therefore R0 0.95L 0.95 75 mm 71.25 mm Ans. ymax 2 L 2 2 75 mm rad 2 47.7475 mm/rad 2 2 47.7475 mm/rad 2 31.416 rad/s 47125 mm/s2 ymax ymax 2 6.21 Ans. Repeat Problem 6.19 except that the motion is eighth-order polynomial. Figure 6.28 gives R0 L 0.95 . Therefore R0 0.95L 0.95 75 mm 71.25 mm Ans. ymax 5.2683L 2 5.2683 75 mm rad 2 40.025 mm/rad 2 2 40.025 mm/rad 2 31.416 rad/s 39500 mm/s 2 ymax ymax 2 6.22 Ans. Using a roller diameter of 0.80 in, determine whether the cam of Problem 6.19 will be undercut. Using R0 L 0.75 and 180 , Fig. 6.30a gives min Rr R0 1.55 . min 1.55 2.25 in 0.80 in 2.688 in 0 ; thus, this cam is not undercut. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 6.23 Uicker et al. Equations (6.30) and (6.31) describe the profile of a plate cam with a reciprocating flatface follower. If such a cam is to be cut on a milling machine with cutter radius Rc , determine similar equations for the center of the cutter. In complex polar notation, using Eq. (6.27) and using u and v to denote the local rectangular part coordinates of the cam shape, the loop-closure equation is ue j jve j jR0 jy y jRc Dividing this by e j u jv j R0 Rc y e j ye j Now separating this into real and imaginary parts we find u R0 Rc y sin y cos v R0 Rc y cos y sin Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 6.24 & 6.25 Since programming languages vary so much, particularly with the use of graphics, no attempt is made to show a “standard” solution for these problems. 6.26 A plate cam with an offset reciprocating roller follower is to have a dwell of 60° and then rise in 90° to another dwell of 120°, after which it is to return in 90° of cam rotation. The radius of the base circle is 40 mm, the radius of the roller follower is 15 mm, and the follower offset is 20 mm. For the rise motion 60 150, the equation of the displacement (the lift) is to be y 40( sin ) where y is in millimeters and is the cam rotation angle in radians. (i) Find equations for the first- and second-order kinematic coefficients of the lift y for this rise motion. (ii) Sketch the displacement diagram and the first- and second-order kinematic coefficients for the follower motion described. Comment on the suitability of this rise motion in the context of the other displacements specified. At the cam angle θ = 120°, determine the following: (iii) the location of the point of contact between the cam and follower, expressed in the moving Cartesian coordinate system attached to the cam; (iv) the radius of the curvature of the pitch curve and the radius of curvature of the cam surface; and (v) the pressure angle of the cam. Is this pressure angle acceptable? (i) From the equation given for the lift, the first- and second-order kinematic coefficients are 1 y 40 cos mm/rad and y 40sin mm/rad 2 (ii) Sketches of the first-order and the second-order kinematic coefficients of the displacement diagram are shown here. 0 y'' (cm/rads) y' (cm/rad) 6 5 4 3 2 1 0 60 80 100 120 140 -0.5 60 80 100 120 140 -1 -1.5 -2 -2.5 -3 -3.5 -4 -4.5 θ (degree) θ (degree) The rise motion specified is not suitable between dwells on either side since the first- and second-order kinematic coefficients are not zero at the beginning and end of the rise. A cycloidal rise curve would be preferable, but would have higher values of acceleration and would lead to higher forces. At the cam angle θ = 120º, we have 60 60 3 rad . 3 sin 60 48.0 mm y 40( sin ) 40 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 1 1 y 40 cos 40 cos 60 32.7 mm/rad y 40sin 40sin 60 34.6 mm/rad 2 The absolute coordinates of the trace point are X 0 20 mm, Y0 2 R Rr 2 40 mm 15 mm 20 mm 2 2 51.2 mm X X 0 20 mm, Y Y0 y 51.2 mm 48.0 mm 99.2 mm The cam coordinates of the trace point (the pitch curve) and derivatives are u X cos Y sin 20 mm cos120 99.2 mm sin120 75.9 mm v X sin Y cos 20 mm sin120 99.2 mm cos120 66.9 mm u X sin Y cos y sin 38.6 mm/rad v X cos Y sin y cos 92.3 mm/rad w u2 v2 100.0 mm/rad u X cos Y sin 2 y cos y sin 13.87 mm/rad 2 v X sin Y cos 2 y sin y cos 2.76 mm/rad 2 (iii) From Eq. (6.38), the cam coordinates of the point of contact (the cam surface) are v u 61.1 mm 62.1 mm ucam u Rr vcam v Rr Ans. w w (iv) From Eq. (6.39), the radius of curvature of the pitch curve is w3 72.2 mm Ans. uv vu (v) From Eq. (6.39) the pressure angle is v u 7.3 cos sin cos 0.9919 Ans. w w This pressure angle is less than 30° and is acceptable. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 6.27 A plate cam with an offset reciprocating roller follower is to be designed using the input, the rise and fall, and the output motion shown in Table P6.27. The radius of the base circle is to be 30 mm, the radius of the roller follower is 12.5 mm, and the follower offset (or eccentricity) is to be 15 mm. Table P6.27 Displacement Information for Plate Cam With Reciprocating Roller Follower Cam angle range 0° - 20° 20° - 110° 110° - 120° 120° - 200° 200° - 270° 270° - 360° Rise or Fall (mm) 0 +25 0 +5 0 -30 Follower motion Dwell Full-rise simple harmonic motion Dwell Full-rise cycloidal motion Dwell Full-return cycloidal motion Comment on the suitability of the motions specified. At the cam angle 50, determine the following: (i) the first-, second-, and third-order kinematic coefficients of the lift curve, (ii) the coordinates of the point of contact between the roller follower and the cam surface, expressed in the Cartesian coordinate system rotating with the cam, (iii) the radius of curvature of the pitch curve, (iv) the unit tangent and the unit normal vectors to the pitch curve, and (v) the pressure angle of the cam. The portion of the motions which specifies simple harmonic motion is not suitable for high-speed operation since there will be discontinuities in the second derivatives at both ends of that segment where it interfaces with dwells. Cycloidal motion would correct this problem but would give a higher peak acceleration. Still, simple harmonic motion is specified. (i) Eqs. (6.12), with 50 20 30, L 25 mm, 90 2 rad, gives 25 mm L 1 cos 6.25 mm 1 cos 2 2 3 L 25 mm sin 21.65 mm/rad y sin 2 3 y Ans. 2L cos 2 25 mm cos 25.0 mm/rad 2 2 2 3 3 L 4 25 mm sin 86.60 mm/rad 3 y 3 sin 2 3 y Ans. Ans. Therefore the fixed coordinates of the tracepoint are R0 R Rr 30 mm 12.5 mm 42.5 mm, Y0 R02 2 42.5 mm 15 mm 2 X 15 mm, Y Y0 y 39.76 mm 6.25 mm 46.01 mm The cam coordinates of the trace point (the pitch curve) and derivatives are u X cos Y sin 15 mm cos50 46.01 mm sin 50 44.89 mm v X sin Y cos 15 mm sin 50 46.01 mm cos50 18.08 mm u X sin Y cos y sin 34.67 mm/rad © Oxford University Press 2015. All rights reserved. 2 39.76 mm Theory of Machines and Mechanisms, 4e Uicker et al. v X cos Y sin y cos 30.97 mm/rad w u2 v2 46.49 mm/rad u X cos Y sin 2 y cos y sin 2.10 mm/rad 2 v X sin Y cos 2 y sin y cos 35.18 mm/rad 2 (ii) From Eq. (6.38), the cam coordinates of the point of contact (the cam surface) are v u Ans. 8.76 mm 36.56 mm ucam u Rr vcam v Rr w w (iii) From Eq. (6.39), the radius of curvature of the pitch curve is Ans. w3 uv vu 87.02 mm (iv) The unit tangent and the unit normal vectors to the pitch curve are t uˆ u w ˆi v w ˆj 0.746ˆi 0.666ˆj uˆ n v w ˆi u w ˆj 0.666ˆi 0.746ˆj (v) From Eq. (6.39) the pressure angle is cos v w sin u w cos 0.9897 8.2 Ans. Ans. Ans. This pressure angle is less than 30° and is acceptable for the specified cam angle 50. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 6.28 Uicker et al. A plate cam with a radial reciprocating roller follower is to be designed using the input, the rise and fall, and the output motion shown in Table P6.28. The base circle diameter is 3 in and the diameter of the roller is 1 in. Displacements are specified as follows. Table P6.28 Displacement Information for Plate Cam With Reciprocating Roller Follower Input (deg) Lift L (in) Output y 0 90 Cycloidal Rise 3.0 90 105 Dwell 0 105 195 Cycloidal Fall -3.0 195 210 Dwell 0 210 270 Simple Harmonic Rise 2.0 270 285 Dwell 0 285 345 Simple Harmonic Fall -2.0 345 360 Dwell 0 Plot the lift curve (the displacement diagram), and the profile of the cam. (i) Comment on the lift curves at appropriate positions of the cam, (for example, when the cam angle is 0, 45, 180, 210, 225, and 300 ). (ii) Identify on your cam profile the location(s) and the value of the largest pressure angle. Would this pressure angle cause difficulties for a practical cam-follower system? (iii) Identify on your cam profile the location(s) of discontinuities in position, velocity, acceleration, and/or jerk. Are these discontinuities acceptable (why or why not)? (iv) Identify on your cam profile any regions of positive radius of curvature of the cam profile. Are these regions acceptable (why or why not)? (v) For the values given in Table P6.28, what design changes would you suggest to improve the cam design? The lift curve (displacement diagram is shown in Fig. 1. Figure 1. The lift curve or displacement diagram. The cam profile is plotted in Fig. 2. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Figure 2. The cam profile. (i) Because of the choice of harmonic motion rise and return curves, there are discontinuities in acceleration at 210, 270, 285, and 345. Because of adjacent dwells, cycloidal motion would be preferable, although it would lead to slightly higher peak acceleration in these segments. (ii) The pressure angle, see Sec. 6.10, should be less than 30. In this design, the pressure angle is more than the accepted value at the cam angles 16 64, and 131 180, 216 256, 299 341 Therefore, this cam profile is not a good design. The high values of the pressure angle may be due to the selection of the displacement curves and the diameter of the base circle and the diameter of the follower. (iii) Position discontinuities never occur. Discontinuities in the derivatives will occur only at transitions between dwell segments and lifting/returning segments of motion. Discontinuities in the derivatives are undesirable. There is an acceleration discontinuity at the beginning and end of the simple harmonic motions, both rise and return. There is a jerk discontinuity at the beginning and end of the cycloidal motions, both rise and return. Whether these discontinuities are acceptable depends on the intended speed of operation, and on the masses and stiffnesses involved. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. (iv) The radius of curvature of a cam profile should always be negative for a good cam design. Positive curvature means that the cam has a concave surface and there is the possibility that the follower may lose contact with the cam. If the radius of curvature of the cam profile is positive then the radius of curvature of the cam must be greater than the radius of the follower. In the proposed design, the positive values of the radius of curvature of the cam are always greater than 0.5 in (i.e., the radius of the follower). The radius of curvature of the cam is positive for the cam angles 3 25 , 170 192 , 215 220 , and 261 270 The radius of curvature is positive, and smaller than the radius of the roller follower, for the cam angles 215 216 9 13 , 181 187 , and Note that the radius of curvature of the cam is zero between the cam angles 214 and 215 degrees, meaning that pointing has occurred. Also, it could imply that undercutting has occurred. Also, with the exception of where the radius of curvature of the cam goes to zero, there is an inflection point at the boundary of each range of angles for which the radius of curvature is positive. (v) Possible design changes to the cam-follower system. (a) Increasing the radius of the prime circle (with the same lift curve) in general would reduce the pressure angle. (b) Change the profiles to match acceleration at the transistion (blend) points to eliminate acceleration discontinuities. (c) Changing both SHM profiles to cycloidal would make accelerations continuous but would also increase accelerations (and the pressure angle) in the middle parts of the rise and the return profiles. (d) We may want to increase the diameter of the roller if the contact stresses are high. (e) We could explore numerically the effects on forces of changing the offset (or the eccentricity) . These are not obvious from observation. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Continue using the same displacement information and the same design parameters as in Problem 6.28. Use a spreadsheet to determine and plot the following for a complete rotation of the cam: (i) the first-order kinematic coefficients of the follower center; (ii) the second-order kinematic coefficients of the follower center; (iii) the third-order kinematic coefficients of the follower center; (iv) the lift curve (displacement diagram); (v) the radius of curvature of the cam surface; and (vi) the pressure angle of the camfollower system. Is the pressure angle suitable for a practical cam-follower system? (i) The first-order kinematic coefficients for the cam design are shown in Fig. 3. First order Kinematics Coeeficients 6 xf c' yf c' 4 First order KC - in 2 0 -2 -4 -6 0 50 100 150 200 250 300 350 400 (Cam angle) - degrees Figure 3. The first-order kinematic coefficients. (ii) The second-order kinematic coefficients for the cam design are shown in Fig. 4. Second order Kinematics Coeeficients 15 x f c pp" yf c" 10 5 Second order KC - in 6.29 Uicker et al. 0 -5 -10 -15 0 50 100 150 200 250 300 (Cam angle) - degrees Figure 4. The second-order kinematic coefficients. © Oxford University Press 2015. All rights reserved. 350 400 Theory of Machines and Mechanisms, 4e (iii) Uicker et al. The third-order kinematic coefficients for the cam design are shown in Fig. 5. Third order Kinematics Coeeficients 40 x f c p"' y f c "' 30 20 Third order KC - in 10 0 -10 -20 -30 -40 0 50 100 150 200 250 300 350 400 (Cam angle) - degrees Figure 5. The third-order kinematic coefficients. (iv) The lift curve (displacement diagram) for the cam design is shown in Fig. 6. Position Profile 3 2.5 Lift - in 2 1.5 1 0.5 0 0 50 100 150 200 250 (Cam angle) - degrees Figure 6. The lift curve (displacement diagram). © Oxford University Press 2015. All rights reserved. 300 350 400 Theory of Machines and Mechanisms, 4e (v) Uicker et al. The radius of curvature of the cam surface is shown in Fig. 7. Figure 7. The radius of curvature of the cam surface. The radius of curvature of a cam profile should always be negative for a good cam design. The positive curvature means that the cam has a concave surface and there is the possibility that the follower may lose contact with the cam. If the radius of curvature of the cam profile is positive then the radius of curvature of the cam must be greater than the radius of the follower. In the proposed design, the positive values of the radius of curvature of the cam are always greater than 0.5 in (i.e., the radius of the follower). Note that the radius of curvature of the cam surface goes to infinity when the cam angle is 4°, 26°, 168°, 191°, 225°, and 330°; i.e., there are six inflection points on the cam surface. Also, note the discontinuity at the start and the end of the simple harmonic profile at 210°, 270°, 285°, and 345°. This discontinuity is due to the simple harmonic profiles and for this reason simple harmonic profiles are not generally recommended for high-speed cam-follower systems. (vi) The pressure angle for the cam-follower system is shown in Fig. 8. Pressure Angle 50 45 40 Pressure angle - degrees 35 30 25 20 15 10 5 0 0 50 100 150 200 250 300 350 400 (Cam angle) - degrees Figure 8. The pressure angle of the cam-follower system. The recommended value of the pressure angle is less than 30 degrees. In this design, the pressure angle is more than the accepted value at the cam angles 2 18 62, 134 178, 220 256, and 302 336 . Therefore, this cam profile is not a good design. The high values of the pressure angle may be due to the selection of the displacement curves and the dimensions of the cam and the diameter of the roller. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 7 Spur Gears 7.1 Find the module of a pair of gears having 32 and 84 teeth, respectively, whose center distance is 87 mm. mN 2 mN 3 m 32 84 87 mm 2 2 2 2 87 mm m 1.5 mm/tooth 116 teeth R2 R3 7.2 Find the number of teeth and the circular pitch of a 150-mm pitch diameter gear whose module is 2.5 mm/tooth. N 2 R m 150 mm 2.5 mm/tooth 60 teeth p m 2.5 mm/tooth 7.854 mm/tooth 7.3 Ans. Ans. Ans. Determine the module pitch of a pair of gears having 18 and 40 teeth, respectively, whose center distance is 90.625 mm. N N3 R2 R3 2 m 2 58 90.625 m 2 2 90.625 m= 58 3.125 mm/tooth Ans. 7.4 Find the number of teeth and the circular pitch of a gear whose pitch diameter is 10.5 mm in if module is 3.125 mm/tooth. 2R 125 mm / 3.125 mm per tooth m p = m 3.14 3.125 = 9.8125 mm/tooth N © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 7.5 Find the module and the pitch diameter of a 40-tooth gear whose circular pitch is 37.7 mm/tooth. m p 37.7 mm/tooth 12 mm/tooth D 2 R mN 12 mm/tooth 40 teeth 480 mm 7.6 p 9.815 3.14 = 3.125 mm/tooth 36 3.125 NM = 35.83mm D 3.14 Ans. Ans. The pitch diameters of a pair of gears are 62 mm and 100 mm, respectively. If their module is 2 mm per/tooth, how many teeth are there on each gear? N 2 2 R2 / m D2 / m 62 mm / 2 mm per tooth 31 teeth Ans. N 3 2 R3 / m D3 / m 100 mm / 2 mm per tooth 50 teeth Ans. What is the diameter of a 33-tooth gear if its module is 2 mm/tooth? D 2 R mN 2 mm/tooth 33 teeth 66 mm 7.10 Ans. where P is circular pitch = 7.9 Ans. Find the module and the pitch diameter of a gear whose circular pitch is 9.815 mm/tooth if the gear has 36 teeth. m 7.8 Ans. Ans. The pitch diameters of a pair of mating gears are 42 mm and 102 mm, respectively. If the module is 1.5 mm/tooth how many teeth are there on each gear? N 2 2 R2 m D2 m 42 mm 1.5 mm/tooth 28 teeth N 3 2 R3 m D3 m 102 mm 1.5 mm/tooth 68 teeth 7.7 Uicker et al. Ans. A shaft carries a 30-tooth, 3-mm/tooth module gear that drives another gear at a speed of 480 rev/min. How fast does the 30-tooth gear rotate if the shaft center distance is 105 mm? R2 mN 2 2 3 mm/tooth 30 teeth 2 45 mm R3 R2 R3 R2 105 mm 45 mm 60 mm 2 R3 60 mm 3 480 rev/min 640 rev/min R2 45 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 7.11 Uicker et al. Two gears having an angular velocity ratio of 3:1 are mounted on shafts whose centers are 150 mm apart. If the module of the gears is 3 mm/tooth, how many teeth are there on each gear? 3 R2 R3 150 mm 1 2 R2 1 R2 4 R2 1 3 R2 37.5 mm in N2 2R2 / m 2 37.5 mm / 3 mm / tooth 25 teeth Ans. N3 2R3 / m 2 112.5 mm/ 3 mm/ tooth 75 teeth Ans. R3 R3 R2 R2 112.5 mm 7.12 A gear having a module of 4 mm/tooth and 21 teeth drives another gear at a speed of 240 rev/min. How fast is the 21-tooth gear rotating if the shaft center distance is 170 mm? R2 mN 2 2 4 21/ 2 42 mm R3 R2 R3 R2 170 mm 42 mm 128 mm 2 7.13 R3 128 mm 3 240 rev/min 731.4 rev/min R2 42 mm Ans. A 6.35 mm/tooth module, 24-tooth pinion is to drive a 36-tooth gear. The gears are cut on the 20° full-depth involute system. Find and tabulate the addendum, dedendum, clearance, circular pitch, base pitch, tooth thickness, pitch circle radii, base circle radii, length of paths of approach and recess, and contact ratio. a m 6.35 mm / tooth 6.35 mm d 1.25 m 1.25 6.35 mm / tooth 7.9375 mm c d a 7.9375 mm 6.35 mm 1.5875 mm Ans. Ans. Ans. p πm =(π 6.35 mm / tooth) 19.94 mm/tooth pb p cos 19.94 mm/tooth cos 20 18.737mm/tooth Ans. Ans. t p 2 19.94 mm/tooth 2 9.97 mm Ans. 6.35 mm/tooth 24 teeth 76.2 mm 2 6.35 mm/tooth 36 teeth 114.3 mm 2 2 R2 mN 2 2 R3 mN 3 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. r2 R2 cos 76.2 mm cos 20 71.6 mm ; r3 R3 cos 114.3 mm cos 20 107.4 mm Ans. CP 15.875 mm [measured or by Eq. (7.10)] PD 15 mm [measured or by Eq. (7.11)] CP PD 15.875 mm 15 mm mc 1.647 teeth avg. 18.737 mm/tooth pb © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 7.14 A 5 mm/tooth module, 15-tooth pinion is to mate with a 30-tooth internal gear. The gears are 20° full-depth involute. Make a drawing of the gears showing several teeth on each gear. Can these gears be assembled in a radial direction? If not, what remedy should be used? Since the addendum circle of internal gear 3 is of lesser radius (71.12 mm) than its base circle (70.475 mm), contact is initiated to the left of point A before proper involute contact is possible. This is similar to undercutting but on an internal gear it is called fouling. With this condition the involute curves of the internal gear are extended radially to meet the addendum circle and this results in converging radii; therefore the gears cannot be assembled in the radial direction. Ans. One remedy is to reduce the internal gear addendum to match the base circle radius. However, the internal gear is then non-standard. A better remedy is to increase the module to 6.35 mm/tooth so that the addendum circle of the internal gear is 63.5 mm. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 7.15 Uicker et al. A 10 mm/tooth module, pitch 17-tooth pinion and a 50-tooth gear are paired. The gears are cut on the 20° full-depth involute system. Find the angles of approach and recess of each gear and the contact ratio. a m 10 mm/tooth = 10 mm p πm 10 mm/tooth = 31.4 mm pb p cos 31.4 mm/tooth cos 20 29.5 mm/tooth 10 mm/tooth 17 teeth 85 mm R3 mN 2 r2 R2 cos 85 mm cos 20 79.87 mm R2 mN 2 2 3 2 10 mm/tooth 50 teeth 250 mm 2 r3 R3 cos 250 mm cos 20 234.923 mm CP 26.314 mm [Eq. (7.10)] PD 22.707 mm [Eq. (7.11)] CP 26.314 mm CP 26.314 mm 2 0.110 rad 6.32 Ans. 0.324 rad 18.58 3 r2 79.87 mm r3 234.923 mm PD 22.707 mm PD 22.707 mm 2 0.095 rad 5.45 Ans. 0.280 rad 16.04 3 r2 79.87 mm r3 234.973 mm mc 7.16 CP PD 26.314 mm 22.707 mm 1.66 teeth avg. 29.5 mm/tooth pb A gearset with a module of 5 mm/tooth has involute teeth with 22½° pressure angle, and has 19 and 31 teeth, respectively. They have 1.0m for the addendum and 1.25m for the dedendum.* Tabulate the addendum, dedendum, clearance, circular pitch, base pitch, tooth thickness, base circle radius, and contact ratio. a 1.0m 5.0 mm d 1.35m 1.35 5 mm 6.75 mm c d a 1.75 mm p m 5 mm/tooth 15.708 mm/tooth pb p cos 15.708 mm/tooth cos 22.5 14.512 mm/tooth t p 2 7.854 mm R2 N 2 m 2 19 teeth 5 mm/tooth 2 47.500 mm R3 N 3m 2 31 teeth 5 mm/tooth 2 77.500 mm r2 R2 cos 47.500 mm cos 22.5 43.884 mm r3 R3 cos 77.500 mm cos 22.5 71.601 mm CP 11.325 mm [Eq. (7.10)] PD 10.640 mm [Eq. (7.11)] CP PD 11.325 mm 10.640 mm mc 1.51 teeth avg. pb 14.512 mm/tooth * Ans. In SI, tooth sizes are given in modules, m, and a = 1.0m means 1 module, not 1 meter. © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Ans. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 7.17 Uicker et al. A gear with a module of 8 mm/tooth and 22 teeth is in mesh with a rack; the pressure angle is 25°. The addendum and dedendum are 1.0m and 1.25m, respectively.* Find the lengths of the paths of approach and recess and determine the contact ratio. a 1.0m 8.0 mm p m 8 mm/tooth 25.133 mm/tooth pb p cos 25.133 mm/tooth cos 25 22.778 mm/tooth R2 N 2 m 2 22 teeth 8 mm/tooth 2 88.0 mm CP a sin 18.930 mm [Fig. 7.10] PD 16.243 mm [Eq. (7.11)] CD 18.930 mm 16.243 mm mc 1.54 teeth avg. 22.778 mm/tooth pb 7.18 Ans. Ans. Ans. Repeat Problem 7.15 using the 25° full-depth system. a m 10 mm/tooth = 10 mm p m 10 mm/tooth = 31.4 mm/tooth pb p cos 31.4 mm/tooth cos 25 28.458 mm/tooth 10 mm/tooth 17 teeth 10 mm/tooth 50 teeth 85 mm R3 m N 3 / 2 250 mm 2 2 r2 R2 cos 85 mm cos 25 77 mm r3 R3 cos 250 mm cos 25 226.576 mm R2 m N 2 / 2 CP 22.225 mm [Eq. (7.10)] PD 19.989 mm [Eq. (7.11)] CP 22.225 mm CP 22.225 mm 0.288 rad 16.50 3 2 0.098 rad 5.61 Ans. r2 77 mm r3 226.576 mm PD 19.989 mm PD 19.989 mm 2 0.088 rad 5.04 Ans. 0.259 rad 14.85 3 r2 77 mm r3 226.576 mm CD 22.225 mm 19.989 mm Ans. mc 1.48 teeth avg. pb 28.458 mm/tooth © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 7.19 Uicker et al. Draw a 12.7 mm/tooth module, 26-tooth, 20° full-depth involute gear in mesh with a rack. (a) Find the lengths of the paths of approach and recess and the contact ratio. (b) Draw a second rack in mesh with the same gear but offset 3.175 mm in further away from the gear center. Determine the new contact ratio. Has the pressure angle changed? 12.7 mm 3.175 mm (a) (b) CP a sin 12.7 mm sin 20 37.132 mm [see figure] PD 30.3784 mm [Eq. (7.11)] CD 37.132 mm 30.3784 mm mc 1.80 teeth avg. 37.49 mm/tooth pb Ans. Ans. Ans. Since the pressure angle is a property that has determined the shapes of the teeth on both the rack and the pinion, moving the rack by 3.175 mm does not change the tooth shapes or the pressure angle. The modified contact ratio is: C P a sin 9.525 mm sin 20 27.849 mm [see figure] Ans. Ans. PD 30.378 mm [Eq. (7.11)] C D 27.849 mm 30.378 mm Ans. mc 1.55 teeth avg. 37.49 mm/tooth pb © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 7.20 Uicker et al. through 7.24 Shaper gear cutters have the advantage that they can be used for either external or internal gears and also that only a small amount of runout is necessary at the end of the stroke. The generating action of a pinion shaper cutter can easily be simulated by employing a sheet of clear plastic. The figure illustrates one tooth of a 16-tooth pinion cutter with 20° pressure angle as it can be cut from a plastic sheet. To construct the cutter, lay out the tooth on a sheet of drawing paper. Be sure to include the clearance at the top of the tooth. Draw radial lines through the pitch circle spaced at distances equal to one fourth of the tooth thickness as shown in the figure. Next, fasten the sheet of plastic to the drawing and scribe the cutout, the pitch circle, and the radial lines onto the sheet. Then remove the sheet and trim the tooth outline with a razor blade. Then use a small piece of fine sandpaper to remove any burrs. To generate a gear with the cutter, only the pitch circle and the addendum circle need be drawn. Divide the pitch circle into spaces equal to those used on the template and construct radial lines through them. The tooth outlines are then obtained by rolling the template pitch circle upon that of the gear and drawing the cutter tooth lightly for each position. The resulting generated tooth upon the gear will be evident. The following problems all employ a standard 1-tooth/in diametral pitch 20 full-depth template constructed as described above. In each case you should generate a few teeth and estimate the amount of undercutting Problem No. 7.20 7.21 7.22 7.23 7.24 No. of Teeth 10 12 14 20 36 The diagram used to make the plastic template for Problems 7.20 through 7.24 is shown at the left. The drawing generated for Problem 7.20 is also shown at left. Note how the tip(s) of the shaper cutter slightly cut away the material at the flank of the tooth so that the tooth is a small amount narrower here than at its thickest radius. This is the meaning of the term undercut. Problems 7.21 to 7.24 are similar. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 7.25 Uicker et al. A 10-mm/tooth module gear has 17 teeth, a 20° pressure angle, an addendum of 1.0m, and a dedendum of 1.25m.* Find the thickness of the teeth at the base circle and at the addendum circle. What is the pressure angle corresponding to the addendum circle? At the pitch circle: rp R mN 2 10 mm/tooth 17 teeth 2 85.0 mm t p R N 85.0 mm 17 15.708 mm inv inv 20 0.014 904 At the base circle: r rb R cos 85.0 mm cos 20 79.874 mm inv inv 0 0.0 From Eq. (7.16) t t 2r p inv inv 2R 15.708 mm t 2 79.874 mm 0.014 904 0.0 17.142 mm 2 85.0 mm At the addendum circle: ra R a 85.0 mm 10.0 mm 95.0 mm * Ans. a cos 1 rb ra cos 1 79.874 mm 95.0 mm 32.78 Ans. 15.708 mm ta 2 95.0 mm 0.014 904 0.071 844 6.737 mm 2 85.0 mm Ans. In SI, tooth sizes are given in modules, m, and a = 1.0m means 1 module, not 1 meter. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 7.26 Uicker et al. A 15-tooth pinion has 16.9 mm/tooth module, 20° full-depth involute teeth. Calculate the thickness of the teeth at the base circle. What are the tooth thickness and the pressure angle at the addendum circle? At the pitch circle: rp R MN 2 16.9 mm/tooth 15 teeth 2 126.75 mm t p R N 126.75 mm 15 teeth 26.533 mm inv inv 20 0.014 904 At the base circle: r rb R cos 126.75 mm cos 20 119.1 mm inv inv 0 0.0 From Eq. (7.16) t t 2r p inv inv 2R 26.533 mm t 2 119.1 mm 0.014 904 0.0 28.48 mm 2 126.75 mm At the addendum circle: ra R a 126.75 mm 16.9 mm 143.65 mm 7.27 Ans. cos 1 rb ra cos 1 119.1 mm 143.65 mm 33.99 Ans. 26.533 mm t 2 143.65 mm 0.014 904 0.081 018 11.076 mm 2 126.75 mm Ans. A tooth is 19.9 mm thick at a pitch circle radius of 200 mm in and a pressure angle of 25°. What is the thickness at the base circle? At the base circle: r rb R cos 200 mm cos 25 181.26 mm inv inv 0 0.0 From Eq. (7.16) tp t 2r inv inv 2R 19.9 mm t 2 181.26 mm 0.029 975 0.0 28.9 mm 2 200 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 7.28 Uicker et al. A tooth is 39.9 mm thick at the pitch radius of 400 mm and has a pressure angle of 20°. At what radius does the tooth become pointed? t t 2r p inv inv 0 2R inv t p 2 R inv 39.9 mm 2 400 mm 0.014 904 0.064779 r rb cos 400 mm cos 20 cos 31.647 441.53 mm 7.29 Ans. A 25˚ full-depth involute, 2.1 mm/tooth module pinion has 18 teeth. Calculate the tooth thickness at the base circle. What are the tooth thickness and pressure angle at the addendum circle? At the pitch circle: rp R mN / 2 2.1 mm/tooth 18 teeth 2 18.9 mm t p R N 18.9 mm 18 teeth 3.297 mm inv inv 25 0.029 975 At the base circle: r rb R cos 18.9 mm cos 25 17.129 mm inv inv 0 0.0 t t 2r p inv inv 2R 3.297 mm t 2 17.129 mm 0.029 975 0.0 4 mm 2 18.9 mm At the addendum circle: ra R a 18.9 mm 2.1 mm 21 mm Ans. cos 1 rb ra cos 1 17.129 mm 21 mm 35.35 Ans. 3.297 mm t 2 21 mm 0.029 975 0.092 339 1.04 mm 2 18.9 mm Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 7.30 A nonstandard 10-tooth 3.1 mm/tooth module involute pinion is to be cut with a 22½° pressure angle. What maximum addendum can be used before the teeth become pointed? At the pitch circle: rp R MN 2 3.1 mm/tooth 10 teeth 2 15.5 mm t p R N 15.5 mm 10 teeth 4.867 mm At the addendum circle: tp t 2r inv inv 0 2R inv t p 2 R inv 4.867 mm 2 15.5 mm 0.021 514 0.18214 ; 42.772 r rb cos 15.5 mm cos 22.5 cos 42.772 19.5 mm a r R 19.5 mm 15.5 mm 4 mm 7.31 Ans. The accuracy of cutting gear teeth can be measured by fitting hardened and ground pins in diametrically opposite tooth spaces and measuring the distance over the pins. For a 2.5 mm/tooth module 20° full-depth involute system 96-tooth gear: (a) Calculate the pin diameter that will contact the teeth at the pitch lines if there is to be no backlash. (b) What should be the distance measured over the pins if the gears are cut accurately? (a) R MN 2 2.5 mm/tooth 96 teeth 2 120 mm rb R cos 120 mm cos 20 112.76 mm rb tan 112.76 mm tan 20 41 mm 2 N 2 96 teeth 0.016362 rad 0.937 5 s rb tan 112.76 mm tan 20.937 5 41 mm 2.14 mm d 2 s 2 2.14 mm 4.28 mm (b) Ans. rs rb cos 112.76 mm cos20.9375=120.73 mm distance over pins 2 rs s 2 120.73 mm 2.14 mm 245.74 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 7.32 7.33 Uicker et al. A set of interchangeable gears with 6.35 mm/tooth module is cut on the 20° full-depth involute system. The gears have tooth numbers of 24, 32, 48, and 96. For each gear, calculate the radius of curvature of the tooth profile at the pitch circle and at the addendum circle. N , teeth R MN 2 mm rb R cos , mm p rb tan , mm 24 32 48 96 76.2 101.6 152.4 304.8 71.6 95.47 143.2 286.4 26.06 34.74 52.12 104.24 N , teeth ra , mm rb ra a cos 1 rb ra , deg a rb tan a , mm 24 32 48 96 82.55 107.95 158.75 311.15 0.86741 0.88442 0.90211 0.92052 29.84 27.82 25.56 23.00 41.07 50.36 68.50 121.56 Calculate the contact ratio of a 17-tooth pinion that drives a 73-tooth gear. The gears are 0.26 mm/tooth module and cut on the 20° fine pitch system. a m 0.26 mm/tooth 0.26 mm pb m cos 0.26 mm/tooth cos 20 0.767 mm/tooth MN 3 0.26 73 teeth MN 2 0.26 17 teeth 9.49 mm 2.21 mm R3 2 2 2 2 CP 0.708 mm [measured or by Eq. (7.10)] PD 0.591 mm [measured or by Eq. (7.11)] CD 0.708 mm 0.591 mm 1.693 teeth avg. mc 0.767 mm/tooth pb R2 7.34 Ans. A 25° pressure angle 11-tooth pinion is to drive a 23-tooth gear. The gears have a module of 3.175 mm/tooth and have stub teeth. What is the contact ratio? a 0.8 m 0.8 3.175 mm/tooth = 2.54 mm (Notice the stub teeth.) pb πm cos 3.175 mm/tooth cos 25 9 mm/tooth MN 3 3.175 23 teeth MN 2 3.175 11 36.5125 mm 17.4625 mm R3 2 2 2 2 CP 5.3 mm [measured or by Eq. (7.10)] PD 4.85 mm [measured or by Eq. (7.11)] CD 5.3 mm 4.85 mm Ans. 1.127 teeth avg. mc pb 9 mm/tooth R2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 7.35 Uicker et al. A 22-tooth pinion mates with a 42-tooth gear. The gears have full-depth involute teeth, have a module of 1.5 mm/teeth, and are cut with a 17½° pressure angle.* Find the contact ratio. a M 1.5 mm/tooth 1.5 mm pb m cos 1.5 mm/tooth cos17.5 4.49 mm/tooth MN3 1.5 42 teeth MN 2 1.5 22 teeth R2 31.5 mm 16.5 mm R3 2 2 2 2 CP 4.43 mm [measured or by Eq. (7.10)] PD 3.997 mm [measured or by Eq. (7.11)] CD 4.43 mm 3.997 mm 1.877 teeth avg. mc 4.49 mm/tooth pb 7.36 Ans. The center distance of two 24-tooth, 20 pressure angle, full-depth involute spur gears with module of 12.7 mm/tooth is increased by 3.17 mm over the standard distance. At what pressure angle do the gears operate? The original identical. two gears are mN 2 12.7 24 teeth 2 152.4 mm R2 R3 When the gear centers are separated to a non-standard distance, the base circles do not change. The line of contact adjusts to remain tangent to the new locations of the two base circles. The pressure angle changes. Since the two base circles do not change, r2 r3 152.4 mm cos 20 143.2 mm From the figure we can see that the shaft center distance is related to the new pressure angle as follows r r r r2 3 2 3 cos cos cos r r 143.2 mm 143.2 mm 21.56 cos 1 2 3 cos 1 R2 R3 307.96 mm R2 R3 * Such gears came from an older standard and are now obsolete. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 7.37 Uicker et al. The center distance of two 18-tooth, 25 pressure angle, full-depth involute spur gears with module of 8.5 mm/tooth is increased by 1.5875 mm in over the standard distance. At what pressure angle do the gears operate? Consult the figure and the discussion with the solution of Problem 7.36. MN 8.5 mm/tooth 18 teeth R2 R3 76.5 mm 2 2 r2 r3 76.5 mm cos 25 69.3 mm cos 1 7.38 r2 r3 69.3 mm 69.3 mm cos 1 25.82 153.98 mm R2 R3 Ans. A pair of mating gears have 1 mm/tooth module and are generated on the 20° full-depth involute system. If the tooth numbers are 15 and 50, what maximum addendums may they have if interference is not to occur? MN 3 1 mm/tooth 50 teeth MN 2 1 mm/tooth 15 teeth 7.5 mm R3 25 mm 2 2 2 2 r2 R2 cos 7.5 mm cos 20 7 mm R2 r3 R3 cos 25 mm cos 20 23.5 mm From Eq. (7.12), using Eqs. (7.10) and (7.11), a2 r22 R2 R3 sin 2 R2 5.99 mm Ans. a3 r32 R2 R3 sin 2 R3 1.1 mm Ans. 2 2 7.39 A set of gears is cut with a 114 mm/tooth circular pitch and a 17½° pressure angle.* The pinion has 20 full-depth teeth. If the gear has 240 teeth, what maximum addendum may it have in order to avoid interference? M P 114 mm/tooth / 36.3 mm/tooth MN3 36.3 mm/tooth 240 teeth MN 2 36.3 mm/tooth 20 teeth 4356 mm 363 mm R3 2 2 2 2 r3 R3 cos 4356 mm cos17.5 4154.39 mm R2 a3 r32 R2 R3 sin 2 R3 34.272 mm 2 * Such gears came from an older standard and are now obsolete. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 7.40 Uicker et al. Using the method described for Problems 7.20 through 7.24, cut a 25 mm/tooth module 20° pressure angle full-depth involute rack tooth from a sheet of clear plastic. Use a nonstandard clearance of 0.35 m in order to obtain a stronger fillet. This template can be used to simulate the generating action of a hob. Now, using the variable-center-distance system, generate an 11-tooth pinion to mesh with a 25-tooth gear without interference. Record the values found for center distance, pitch radii, pressure angle, gear blank diameters, cutter offset, and contact ratio. Note that more than one satisfactory solution exists. One solution may be found by the procedure shown in the numeric example in Section 7.11 under the title of Center-Distance Modification. It proceeds as follows: 20 , M 25 mm/tooth , p πm 78.5 mm/tooth , a m 25 mm , d 1.35 m 33.75 mm , c 0.35 m 8.75 mm , N 2 11 teeth , N 3 25 teeth , MN 3 25 mm/tooth 25 teeth MN 2 25 mm/tooth 11 teeth R2 137.5 mm R3 312.5 mm 2 2 2 2 r2 R2 cos 129.2 mm r3 R3 cos 293.65 mm e a R2 sin 2 9 mm t2 2e tan p 2 46.67 mm t3 p 2 39.25 mm inv N 2 t2 t3 2 R2 2 R2 N 2 N 3 inv 0.022 115 rad , 22.70 R cos R2 cos 142.85 mm R3 3 324.67 mm cos cos R2 R3 467.52 mm Working depth 50.2 mm R2 a2 174.28 mm R3 a3 343.69 mm CP 43.1 mm PD 58.68 mm mc CD pb 1.36 teeth avg. R2 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 7.41 Uicker et al. Using the template cut in Problem 7.40 generate an 11-tooth pinion to mesh with a 44tooth gear with the long-and-short-addendum system. Determine and record suitable values for gear and pinion addendum and dedendum and for the cutter offset and contact ratio. Compare the contact ratio with that of standard gears. 20 , m 25 mm/tooth , p m 78.5 mm/tooth , a m 25 mm , d 1.35 m 33.75 mm , c 0.35 m 8.75 mm , N 2 11 teeth , N 3 44 teeth , MN3 25 mm/tooth 44 teeth MN 2 25 mm/tooth 11 teeth R2 137.5 mm R3 550 mm 2 2 2 2 r3 R3 cos 516.83 mm r2 R2 cos 129.2 mm 41.59 4159 18.1 32 .7 26.98 Since, with standard gears, point C is to the left of point A, there is interference and undercutting. This problem can be eliminated using the long-and-short-addendum system as shown in the figure at the left. Since the interference is near point C, we reduce the addendum of the gear until point C is coincident with point A. Combining Eqs. (7.10) and (7.12) we can show that a3 r32 R2 R3 sin 2 R3 18.1 mm 2 Ans. Since the working depth of standard gears is retained, the new dedendum of the gear is Ans. d3 m 1.35 m a3 41.59 mm in Then, retaining the same clearance and pitch point P, Ans. a2 d3 0.85 P 32.7 mm , d 2 m 1.35 m a2 26.98 mm Assuming a standard rack cutter with a m 25 mm , Fig. 7.26 shows the offset is Ans. e2 a d 2 1.582 mm , e3 a d3 16.197 mm From Eqs. (7.9), (7.10), and (7.11) the contact ratio is CP 47.779 mm PD 63.982 mm Ans. mc CD pb 1.49 teeth avg. It is not easy to find a “contact ratio” for standard gears since these would have undercutting over the range CC . The distance C D is slightly less than the distance CD, but has eliminated the interference. 7.42 A pair of involute spur gears with 9 and 36 teeth are to be cut with a 20 full-depth cutter with module of 8.5 mm/tooth. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e (a) (b) Uicker et al. Determine the amount that the addendum of the gear must be decreased in order to avoid interference. If the addendum of the pinion is increased by the same amount, determine the contact ratio. 20 , M 8.5 mm/tooth , p m 26.69 mm/tooth , N 2 9 teeth , N 3 36 teeth , mN 3 8.5 mm/tooth 36 teeth mN 2 8.5 mm/tooth 9 teeth R2 38.25 mm R3 153 mm 2 2 2 2 r2 R2 cos 35.94 mm r3 R3 cos 143.77 mm (a) From Eqs. (7.10) and (7.12) a3 r32 R2 R3 sin 2 R3 4.935 mm 2 (b) 7.43 m - a3 3.565 mm Ans. a2 m 12.065 mm a3 m 4.935 mm From Eqs. (7.9), (7.10), and (7.11) the contact ratio is CP 13 mm PD 22 mm mc CD p cos 1.40 teeth avg. Ans. A standard 20° pressure angle full-depth involute 25 mm/tooth module 20-tooth pinion drives a 48-tooth gear. The speed of the pinion is 500 rev/min. Using the position of the point of contact along the line of action as the abscissa, plot a curve indicating the sliding velocity at all points of contact. Notice that the sliding velocity changes sign when the point of contact passes through the pitch point. 20 , m 25 mm/tooth , a m 25 mm , 2 500 rev/min 52.360 rad/s , N 2 20 teeth , R2 mN 2 2 250 mm N 3 48 teeth , R3 mN 3 2 600 mm r3 R3 cos 563.82 mm r2 R2 cos 234.92 mm Defining X to be the distance from the point of contact to the pitch point along the line of action, then, since this is the distance to the instant center, the sliding velocity at the point of contact is VX 3 /2 X 3 2 X R2 R3 1 2 1854.4 X mm/s and, using Eqs. (7.9) and (7.10), X varies between X init CP 65.5 mm and X final PD 58.37 mm . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. mm/s 5000 2500 -75 -50 -25 25 50 75 -mm -2500 -5000 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 8 Helical Gears, Bevel Gears, Worms, and Worm Gears 8.1 A pair of parallel-axis helical gears has 14½° normal pressure angle, module of 3mm/teeth, and 45° helix angle. The pinion has 15 teeth, and the gear has 24 teeth. Calculate the transverse and normal circular pitch, the normal module of 3 mm/teeth, the pitch radii, and the equivalent tooth numbers. N2 15 teeth , m 3 mm/teeth , pt m 9.43 mm/tooth , 8.2 pn pt cos 6.668 mm/tooth , Ans. Ans. R2 mN2 2 22.5 mm , R3 mN3 2 36 mm , Ans. Ne 2 N2 cos3 42.43 teeth , Ne3 N3 cos3 67.88 teeth Ans. A set of parallel-axis helical gears are cut with a 20° normal pressure angle and a 30° helix angle. They have module of 1.8 mm/tooth and have 16 and 40 teeth, respectively. Find the transverse pressure angle, the normal circular pitch, the axial pitch, and the pitch radii of the equivalent spur gears. N2 16 teeth , t tan 1 tan n cos 22.796 , N3 40 teeth , m = 1.8 mm/tooth pt m 5.657 mm/tooth , Ans. Ans. R2 mN2 2 14.4 mm , px pt tan 9.798 mm/tooth , R3 mN3 2 36 mm , Re 2 R2 cos2 19 mm , Re3 R3 cos2 47.62 mm Ans. pn pt cos 4.899 mm/tooth , 8.3 N3 24 teeth , A parallel-axis helical gearset is made with a 20° transverse pressure angle and a 35° helix angle.The gears have module of 2mm/tooth and have 15 and 25 teeth, respectively. If the face width is 19 mm, calculate the base helix angle and the axial contact ratio. b tan 1 tan cos t 33.34 , Ans. m 2 mm/tooth , mx F tan pt 2.006 teeth avg pt m 6.2857 mm/tooth , © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 8.4 Uicker et al. A set of helical gears is to be cut for parallel shafts whose center distance is to be about 88.9 mm in to give a velocity ratio of approximately 1.80. The gears are to be cut with a standard 20° pressure angle hob whose module is 2.1 mm/teeth. Using a helix angle of 30°, determine the transverse values of the diametral and circular pitches and the tooth numbers, pitch radii, and center distance. 2 3 R3 R2 1.8 , R3 1.8R2 , R2 R3 R2 1.8R2 2.8R2 88.9 mm , R2 31.75 mm, R3 57.15 mm , m = 2.1 mm/tooth , m 2.1 Ans. mt = 2.425 mm/tooth , pt m 7.85 mm/tooth cos cos 20 2R 2R 2 31.75 mm 2 31.75 mm N2 2 26.18 say 26 , Now, N3 3 47.15 say 47 , mt 2.425 mm/tooth mt 2.425 mm/tooth Therefore we will use N2 26 teeth and N3 47 teeth Ans. mtN3 2.425 47 mtN 2 2.425 26 Ans. 56.987 mm , R2 31.525 mm , R3 2 2 2 2 Ans. R2 R3 88.512 mm 8.5 A 16-tooth helical pinion is to run at 1800 rev/min and drive a helical gear on a parallel shaft at 400 rev/min. The centers of the shafts are to be spaced 275 mm apart. Using a helix angle of 25° and a pressure angle of 20°, determine the values for the tooth numbers, pitch radii, normal circular and module as well as and face width. 2 3 R3 R2 1800 400 4.5 R3 4.5R2 R2 R3 R2 4.5R2 5.5R2 275 mm , R2 50 mm, R3 225 mm , Ans. N2 16 teeth , Ans. N3 R3 R2 N2 4.5N2 72 teeth 2 50 6.25 mm/tooth , mt = mn / cos 6.25 / cos 25 6.896 mm/tooth , 16 pt π mn = 3.14 6.25 19.625 mm/tooth , pn Pn 0.711 8 in/tooth , m2 2R 2 / N 2 px pt tan 19.625 / tan 25 42.08 mm/tooth F 2 teeth px 2 42.08 84.16 mm Therefore, we may choose F 84 mm . © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 8.6 The catalog description of a pair of helical gears is as follows: 14½° normal pressure angle, 45° helix angle, module of 3.175 mm/tooth, 25 mm in face width, and normal module of 2.24 mm/tooth. The pinion has 12 teeth and a 37.5 mm pitch diameter, and the gear has 32 teeth and a 100 mm pitch diameter. Both gears have full-depth teeth, and they may be purchased either right- or left-handed. If a right-hand pinion and left-hand gear are placed in mesh, find the transverse contact ratio, the normal contact ratio, the axial contact ratio, and the total contact ratio. R2 37.5 mm 2 18.75 mm , R3 100 mm 2 50 mm , a m 3.175 mm , pt πm = 9.9695 mm/tooth , tan t tan n cos 0.365 7 , t tan 1 0.365 7 20.09 20.00 , pb pt cos t 9.9695 cos14.5 9.36819 mm/tooth , r2 R2 cos t 7.69 mm , r3 R3 cos t 46.98 mm CP 7.69 mm [Eq. (7.10)], PD 6.55 mm [Eq. (7.11)], mt CD pb 1.54 teeth avg , Ans. b tan mn mt cos b 2.91 teeth avg Ans. m mx mt 4.09 teeth avg Ans. 1 tan cos t 43.22 , mx tan pt 2.55 teeth avg , 8.7 Uicker et al. 2 In a medium-sized truck transmission a 22-tooth clutch-stem gear meshes continuously with a 41-tooth countershaft gear. The data indicate normal module of 3.34 mm/tooth, 18½° normal pressure angle, 23½° helix angle, and a 28 mm face width. The clutch-stem gear is cut with a left-hand helix, and the countershaft gear is cut with a right-hand helix. Determine the normal and total contact ratio if the teeth are cut full-depth with respect to the normal diametral pitch. tan t tan n cos 0.364 9 , t tan 1 0.364 9 20.04 20.00 Pn 7.600 teeth/in , a mn 3.34 mm , mt πmt 11.429 mm/tooth , mt mn cos 3.64 mm/tooth , R2 mN2 2 40 mm , r2 R2 cos t 37.58 mm , CP 8.55 mm [Eq. (7.10)], pb pt cos t 9.85 mm/tooth , b tan 1 tan cos t 22.22 , mx F tan pt 1.08 teeth avg , R3 mN3 2 74.62 mm , r3 R3 cos t 70.12 mm PD 6.657 mm [Eq. (7.11)], mt CD pb 1.53 teeth avg , mn mt cos2 b 1.79 teeth avg Ans. m mx mt 2.87 teeth avg Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 8.8 Uicker et al. A helical pinion is right-handed, has 12 teeth, has a 60° helix angle, and is to drive another gear at a velocity ratio of 3.0. The shafts are at a 90° angle, and the normal module of the gears is 2.5 mm/tooth. Find the helix angle and the number of teeth on the mating gear. What is the shaft center distance? 3 2 30 RH , N3 2 3 N2 36 teeth R2 mN2 2cos 2 30 mm , R3 mN3 2cos 3 51.96 mm R2 R3 81.96 mm 8.9 8.10 Ans. Ans. A right-hand helical pinion is to drive a gear at a shaft angle of 90°. The pinion has 6 teeth and a 75° helix angle and is to drive the gear at a velocity ratio of 6.5. The normal module of the gear is 2.5 mm/tooth. Calculate the helix angle and the number of teeth on the mating gear. Also determine the pitch radius of each gear. 3 2 15 RH , N3 2 3 N2 39 teeth Ans. R2 mN2 2cos 2 28.97 mm , R3 mN3 2cos 3 50.47 mm Ans. Gear 2 in Fig P8.10 is to rotate clockwise and drive gear 3 counterclockwise at a velocity ratio of 2. Use a normal module of 4.25mm/tooth, a shaft center distance of about 250 mm, and the same helix angle for both gears. Find the tooth numbers, the helix angles, and the exact shaft center distance. 2 3 2 25 , 2 3 R3 R2 2.0 , R3 2.0R2 , Ans. R2 R3 R2 2.0R2 3.0R2 250 mm , R2 83.33 mm, R3 166.66 mm , N2 2cos 2 R2 / mn 35.5 teeth , N3 2cos 3 R3 / mn 71.1 teeth Therefore we choose N2 36 teeth , Ans. N3 72 teeth , Ans. R2 mN2 2cos 2 84.4 mm , R3 mN3 2cos 3 168.8 mm , R2 R3 253.2 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 8.11 8.12 A pair of straight-tooth bevel gears are to be manufactured for a shaft angle of 90°. If the driver is to have 16 teeth and the velocity ratio is to be 3:1, what are the pitch angles? N2 16 teeth , N3 2 3 N2 3N2 48 teeth , 2 tan 1 N2 N3 18.43 , 3 90 2 71.57 sin 23.41 , 2 3 cos 3 60 2 36.59 Ans. A pair of straight-tooth bevel gears is to be mounted at a shaft angle of 120°. The pinion and gear are to have 16 and 36 teeth, respectively. What are the pitch angles? sin 26.33 , 3 120 2 93.67 N3 N 2 cos 2 tan 1 8.14 Ans. A pair of straight-tooth bevel gears has a velocity ratio of 1.5 and a shaft angle of 60°. What are the pitch angles? 2 tan 1 8.13 Uicker et al. Ans. A pair of straight-tooth bevel gears with module of 12.7mm/tooth have 19 teeth and 28 teeth, respectively. The shaft angle is 90°. Determine the pitch diameters, pitch angles, addendum, dedendum, face width, and pitch radii of the equivalent spur gears. R2 mN2 2 120.65 mm , R3 mN3 2 177.8 mm , Ans. 2 tan 1 N2 N3 34.16 , 3 90 2 55.84 , Ans. Using Table 8.2: m90 mG N3 N2 1.474 , a3 9.55 mm , d3 Whole depth a3 18.24 mm Whole depth 55.58 2 27.79 mm , Working depth 2 m 25.4 mm , c 0.122 m 0.05 mm 2.43 mm a2 Working depth a3 15.85 mm d2 Whole depth a2 64.5 mm Ans. Ans. Ans. Cone distance, R2 sin 2 214.8 mm Let F 0.3 4.465 mm , say F = 64.5mm Ans. Re 2 R2 cos 2 145.8 mm Re3 R3 cos 3 316.7 mm Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 8.15 Uicker et al. A pair of straight-tooth bevel gears with module of 3.2 mm/tooth have 18 teeth and 30 teeth, respectively, and a shaft angle of 105°. For each gear, calculate the pitch radius, pitch angle, addendum, dedendum, face width, and equivalent number of teeth. Make a sketch of the two gears in mesh. Use standard tooth proportions as for a 90° shaft angle. R2 mN2 2 28.8 mm , R3 mN3 2 48 mm , sin 34.45 , 3 105 2 70.55 N N cos 3 2 Using Table 8.2: mG N3 N2 1.667, m90 2.032 , a3 2.0675 mm , d3 Whole depth a3 4.8793 mm Whole depth 6.9469 mm , Working depth 2.188 3.2 6.4 mm , c 0.188 m 0.05 mm 0.6516 mm a2 Working depth a3 4.3325 mm d2 Whole depth a2 2.6219 mm Cone distance, R2 sin 2 50.52 mm Let F 0.3 15.16 mm , say F = 15 mm Re 2 R2 cos 2 34.64 mm Re3 R3 cos 3 143 mm Ne 2 2mRe 2 21.65 teeth , Ne3 2mRe3 89.375 teeth 2 tan 1 8.16 Ans. Ans. Ans. Ans. Ans. Ans. Ans. A worm having 4 teeth and a lead of 25 mm drives a worm gear at a velocity ratio of 7.5. Determine the pitch diameters of the worm and worm gear for a center distance of 44.5 mm. px N2 25 mm 4 teeth 6.25 mm/tooth N3 2 3 N2 7.5 4 teeth 30 teeth R3 N3 px 2 29.86 mm R2 44.5 R3 14.64 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 8.17 8.18 Uicker et al. Specify a suitable worm and worm gear combination for a velocity ratio of 50 and a center distance of 150 mm. Use an axial pitch of 12.5 mm/tooth. Use N2 1 tooth , N3 2 3 N2 50 1 teeth 50 teeth R3 N3 px 2 99.52 mm R2 150 mm R3 50.48 mm A double-threaded worm drives a worm gear having 40 teeth. The axial pitch is 31.75 mm and the pitch diameter of the worm is 44.45mm. Calculate the lead and lead angle of the worm. Find the helix angle and pitch diameter of the worm gear. N2 px 2 teeth 31.75 mm/tooth 63.5 mm tan 1 2 R2 tan 1 63.5 mm 44.45 mm 24.453 24.453 R3 N3 px 2 40 teeth 31.75 mm/tooth 2 202.23 mm 8.19 Ans. Ans. Ans. Ans. Ans. A double-threaded worm with a lead angle of 20° and an axial pitch of 12.7 mm/tooth drives a worm gear with a velocity reduction of 16 to 1. Determine the following for the worm gear: (a) the number of teeth, (b) the pitch radius, and (c) the helix angle. (d) Determine the pitch radius of the worm. (e) Compute the center distance. N2 px 2 teeth 12.7 mm/tooth 25.4 mm 2 tan 25.4 mm 2 tan 20 11.11 mm R3 2 3 R2 16 11.11 mm 177.76 mm Ans. N3 2 R3 px 87.9 teeth 20.0 R2 R3 11.11 mm 177.76 mm 188.87 mm Ans. Ans. Ans. R2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 9 Mechanism Trains 9.1 Find the speed and direction of gear 8 in Fig. P9.1. What is the first-order kinematic coefficient of the train? N 2 N 4 N5 N7 18 15 33 16 5 N3 N5 N 6 N8 44 33 36 48 88 8 82 2 5 881 200 rev/min ccw 68.18 rev/min ccw 82 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 9.2 Uicker et al. Figure P9.2 gives the pitch diameters of a set of spur gears forming a train. Compute the first-order kinematic coefficient of the train. Determine the speed and direction of rotation of gears 5 and 7. 750mm 375mm 225mm 175mm 225mm 400mm R R R2 R4 175 mm 225 mm 7 7 750 mm 225 mm 21 Ans. 72 52 5 6 R6 R7 50 225 mm 400 mm 80 R3 R5 375 mm 750 mm 50 Ans. 5 52 2 7 50120 rev/min cw 16.80 rev/min cw 52 7 72 2 21 80120 rev/min cw 31.50 rev/min cw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 9.3 Uicker et al. Figure P9.3 illustrates a gear train consisting of bevel gears, spur gears, and a worm and worm gear. The bevel pinion is mounted on a shaft that is driven by a V-belt on pulleys. If pulley 2 rotates at 1200 rev/min in the direction indicated, find the speed and direction of rotation of gear 9. R2 N 4 N6 N8 6 in 18 20 3 3 R3 N5 N 7 N9 10 in 38 48 36 304 9 92 2 3 3041 200 rev/min 11.84 rev/min cw 92 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 9.4 Uicker et al. Use the truck transmission of Fig. 9.2 and an input speed of 4 000 rev/min to find the drive shaft speed for each forward gear and for the reverse gear. First gear: 92 N 2 N 6 17 17 289 N3 N9 43 43 1 849 9 92 2 289 1 849 4 000 rev/min 625.2 rev/min Second gear: 82 N 2 N5 17 27 153 N3 N8 43 33 473 8 82 2 153 473 4 000 rev/min 1 293.9 rev/min Third gear: 72 Ans. N 2 N 4 17 36 51 N3 N7 43 24 86 7 72 2 51 86 4 000 rev/min 2 372.1 rev/min 22 1.0 Fourth gear: 2 22 2 1.0 4 000 rev/min 4 000 rev/min Reverse gear: Ans. 92 Ans. Ans. N 2 N6 N11 17 17 22 3 179 43 18 43 16 641 N3 N10 N9 9 92 2 3 179 16 641 4 000 rev/min 764.1 rev/min © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 9.5 Uicker et al. Figure P9.5 illustrates the gears in a speed-change gearbox used in machine tool applications. By sliding the cluster gears on shafts B and C, nine speed changes can be obtained. The problem of the machine tool designer is to select tooth numbers for the various gears so as to produce a reasonable distribution of speeds for the output shaft. The smallest and largest gears are gears 2 and 9, respectively. Using 20 and 45 teeth for these gears, determine a set of suitable tooth numbers for the remaining gears. What are the corresponding speeds of the output shaft? Note that the problem has many solutions. We also set N6 20 teeth (minimum). Ans. Since the largest speed reduction will be obtained with gears 2-5-6-9, N N 20 20 450 rev/min 137 rev/min C ,min 2 6 A N5 N9 N5 45 From this we get N5 29.197 , and we choose N5 30 teeth. Ans. Next, using distance units of circular pitch, the distance between shafts B and C is Ans. BC N5 N8 N6 N9 N7 N10 65 teeth . N8 BC N5 35 teeth . Similarly the distance between shafts A and B is AB N2 N5 N3 N6 N4 N7 50 teeth . N3 AB N6 30 teeth. Ans. Since the minimum is 20 teeth and since AB N4 N7 50 teeth we see that 20 N4 , N7 30 and we choose N4 N7 25 teeth Ans. N10 BC N7 40 teeth . and, finally, Ans. With all tooth numbers known, we can now find the output shaft speed for each gear arrangement. These are: Arrangement First-order kinematic coefficient, CA Output shaft speed, C , rev/min 2-5-5-8 2-5-6-9 2-5-7-10 3-6-5-8 3-6-6-9 3-6-7-10 4-7-5-8 4-7-6-9 4-7-7-10 0.571 0.296 0.416 1.285 0.667 0.938 0.857 0.444 0.625 © Oxford University Press 2015. All rights reserved. 257.1 133.3 187.5 578.6 300.0 421.9 385.7 200.0 281.3 Theory of Machines and Mechanisms, 4e 9.6 Uicker et al. The internal gear (gear 7) in Fig. P9.6 turns at 60 rev/min ccw. What are the speed and direction of rotation of arm 3? N 2 N 4 N6 20 teeth 40 teeth 36 teeth 20 N 4 N5 N7 40 teeth 18 teeth 154 teeth 77 3 60 rev/min 3 20 7 ; 3 81.1 rev/min ccw 2 3 0 3 77 72 72/3 9.7 Ans. If the arm in Fig. P9.6 rotates at 400 rev/min ccw, find the speed and direction of rotation of internal gear 7. N 2 N 4 N6 20 teeth 40 teeth 36 teeth 20 N 4 N5 N7 40 teeth 18 teeth 154 teeth 77 3 7 400 rev/min 20 7 ; 296.1 rev/min ccw 2 3 0 400 rev/min 77 7 72 72/3 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 9.8 Uicker et al. In Fig. P9.8a, shaft C is stationary. If gear 2 rotates at 600 rev/min ccw, what are the speed and direction of rotation of shaft B? N2 3 18 teeth 3 3 32 2 600 rev/min ccw 450 rev/min cw N3 24 teeth 4 4 N N 18 teeth 20 teeth 3 85 5 7 N6 N8 42 teeth 40 teeth 14 3 0 450 rev/min 3 8 Ans. ; 5 1 650 rev/min ccw 85/3 5 3 5 450 rev/min 14 32 9.9 In Fig. P9.8a, consider shaft B as stationary. If shaft C is driven at 450 rev/min ccw, what are the speed and direction of rotation of shaft A? N5 N7 18 teeth 20 teeth 3 N6 N8 42 teeth 40 teeth 14 3 450 rev/min 3 3 8 ; 3 572.7 rev/min ccw 85/3 5 3 0 3 14 N 24 teeth 572.7 rev/min ccw 763.6 rev/min cw A 2 3 3 N2 18 teeth 85 9.10 Ans. In Fig. P9.8a, determine the speed and direction of rotation of shaft C under the following conditions: (a) Shafts A and B both rotate at 450 rev/min ccw; and (b) Shaft A rotates at 450 rev/min cw and shaft B rotates at 450 rev/min ccw. N5 N7 18 teeth 20 teeth 3 N6 N8 42 teeth 40 teeth 14 N 18 teeth 450 rev/min ccw 337.5 rev/min cw 3 2 2 N3 24 teeth 85 (a) 8 3 8 337.5 rev/min 3 ; 168.8 rev/min cw Ans. 8 5 3 450 rev/min 337.5 rev/min 14 N 18 teeth 450 rev/min cw 337.5 rev/min ccw 3 2 2 N3 24 teeth 3 8 337.5 rev/min 3 ; 361.6 rev/min ccw Ans. 8 85/3 8 5 3 450 rev/min 337.5 rev/min 14 85/3 (b) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 9.11 Uicker et al. In Fig. P9.8b, gear 2 is connected to the input shaft. If arm 3 is connected to the output shaft, what speed reduction can be obtained? What is the sense of rotation of the output shaft? What changes could be made in the train to produce the opposite sense of rotation for the output shaft? N 2 N 4 N5 20 teeth 28 teeth 16 teeth 5 N 4 N5 N6 28 teeth 16 teeth 108 teeth 27 3 0 3 5 5 6 3 2 62/3 2 3 2 3 27 22 The speed reduction is 17 22 77.3 Ans. The sense of the output rotation is opposite to the input sense. Ans. The opposite sense of rotation for the output shaft can be produced by replacing gears 4 and 5 by a single 44-tooth gear. Ans. 62 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 9.12 Uicker et al. The Lévai type-L train illustrated in Fig. 9.10 has N2 = 16T, N4 = 19T, N5 = 17T, N6 = 24T, and N7 = 95T. Internal gear 7 is fixed. Find the speed and direction of rotation of the arm if gear 2 is driven at 150 rev/min cw. N 2 N 4 N6 16 teeth 19 teeth 24 teeth 384 N 4 N5 N7 19 teeth 17 teeth 95 teeth 1 615 3 0 3 384 3 46.79 rev/min ccw 7 ; 2 3 150 rev/min 3 1 615 72 72/3 9.13 Ans. The Lévai type-A train of Fig. 9.10 has N2 = 20T and N4 = 32T. (a) If the module is m = 8 mm/tooth, find the number of teeth on gear 5 and the crank arm radius. (b) If gear 2 is fixed and internal gear 5 rotates at 15 rev/min ccw, find the speed and direction of rotation of the arm. (a) (b) N5 N2 2 N4 20 teeth 2 32 teeth 84 teeth Ans. R3 m N2 N4 2 8 mm/tooth 20 teeth 32 teeth 2 208 mm Ans. N 2 N 4 20 teeth 32 teeth 5 N 4 N5 32 teeth 84 teeth 21 3 15 rev/min 3 5 5 0 3 21 2 3 52 52/3 3 12.12 rev/min ccw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 9.14 Uicker et al. The tooth numbers for the automotive differential illustrated in Fig. 9.22 are N2 = 17T, N3 = 54T, N4 = 11T, and N5 = N6 = 16T. The drive shaft turns at 1200 rev/min. What is the speed of the right wheel if it is jacked up and the left wheel is resting on the road surface? N2 17 teeth 2 1 200 rev/min 377.8 rev/min N3 54 teeth N N 16 teeth 11 teeth 1 65 5 4 N4 N6 11 teeth 16 teeth 3 6 377.8 rev/min 6 6 755.6 rev/min 65/3 1 5 3 0 377.8 rev/min 3 9.15 Ans. A vehicle using the differential illustrated in Fig. 9.22 turns to the right at a speed of 48 km/h on a curve of 24-m radius. Use the same tooth numbers as in Problem 9.14. The tire diameter is 375 mm. Use 1500 mm as the distance between treads. (a) Calculate the speed of each rear wheel. (b) Find the rotational speed of the ring gear. (a) car vcar 48 km/h 1000 m/km 60 min/h 33.33 rad/min 24 m For the right and left wheels, respectively: 33.33 rad/min 24 m 1000 mm/m 750 mm 658.108 rev/min Ans. v 6 R r 2 rad/rev 375 / 2 mm vL 33.33 rad/min 24 m 1000 mm/m 750 mm 700.566 rev/min Ans. r 2 rad/rev 375/2 mm N N 16 teeth 11 teeth 65 5 4 1 11 teeth 16 teeth N4 N6 3 658.108 rev/min 3 6 1 3 679.34 rev/min 65/3 Ans. 5 3 700.566 rev/min 3 5 (b) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 9.16 Uicker et al. Figure P9.16 illustrates a possible arrangement of gears in a lathe headstock. Shaft A is driven by a motor at a speed of 720 rev/min. The three pinions can slide along shaft A so as to yield the meshes 2 with 5, 3 with 6, or 4 with 8. The gears on shaft C can also slide so as to mesh either 7 with 9 or 8 with 10. Shaft C is the mandrel shaft. (a) Make a table demonstrating all possible gear arrangements, beginning with the slowest speed for shaft C and ending with the highest, and enter in this table the speeds of shafts B and C. (b) If the gears all have a module of 5 mm/tooth, what must be the shaft center distances? N2 = 16T, N3 = 36T, N4 = 25T, N5 = 64T, N6 = 66T, N7 = 17T, N8 = 55T, N9 = 79T, N10 = 41T (a) (b) Gears B , rev/min C , rev/min 2-5-7-9 4-8-7-9 3-6-7-9 2-5-8-10 4-8-8-10 3-6-8-10 180.0 327.3 589.1 180.0 327.3 589.1 38.7 70.4 126.8 241.5 439.0 790.2 AB m N2 N5 2 5 mm/tooth 16 teeth 64 teeth 2 200 mm Ans. BC m N7 N9 2 5 mm/tooth 17 teeth 79 teeth 2 240 mm Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 9.17 Uicker et al. Shaft A in Fig. P9.17 is the output and is connected to the arm. If shaft B is the input and drives gear 2, what is the speed ratio? Can you identify the Lévai type for this train? N2 = 16T, N3 = 18T, N4 = 16T, N5 = 18T, N6 = 50T N 2 N3 N5 16 teeth 18 teeth 18 teeth 9 N3 N 4 N 6 18 teeth 16 teeth 50 teeth 25 A 0 A 9 A 6 62/ ; A 9 34 2 2 A 2 A 25 This train is Lévai type F. 62 9.18 Ans. Ans. In Problem 9.17, shaft B rotates at 150 rev/min cw. Find the speed of shaft A and of gears 3 and 4 about their own axes. Step Arm 2 3 4 Locked +1 +1 +1 +1 Arm fixed 0 +16/9 -128/81 +16/9 Total +1 +25/9 -47/81 +25/9 A 9 25 2 9 25150 rev/min cw 54.0 rev/min cw 5 +1 +16/9 +25/9 6 +1 -1 0 Ans. 3 47 81 9 25 2 47 225150 rev/min cw 31.3 rev/min ccw Ans. 4 25 9 9 25 2 1.0150 rev/min cw 150.0 rev/min cw Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 9.19 Uicker et al. Bevel gear 2 is driven by the engine in the reduction unit illustrated in Fig. P9.19. Bevel planets 3 mesh with crown gear 4 and are pivoted on the spider (arm), which is connected to propeller shaft B. Find the percentage speed reduction. N2 = 36T, N3 = 21T, N4 = 52T; crown gear 4 is fixed N 2 N3 36 teeth 21 teeth 9 N3 N 4 21 teeth 52 teeth 13 B 0 B 9 B 4 ; 42/ B 9 22 2 2 B 2 B 13 Speed reduction to 9/22 = 40.9% is speed reduction of 59.1%. 42 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 9.20 Uicker et al. In the clock mechanism illustrated in the Fig. P9.20, a pendulum on shaft A drives an anchor (see Fig. 1.12c). The pendulum period is such that one tooth of the 30T escapement wheel on shaft B is released every 2 s, causing shaft B to rotate once every minute. In the figure, note that the second (to the right) 64T gear is pivoted loosely on shaft D and is connected by a tubular shaft to the hour hand. (a) Show that the train values are such that the minute hand rotates once every hour and that the hour hand rotates once every 12 hours. (b) How many turns does the drum on shaft F make every day? (a) B 1.0 rev/min N B NC 8 teeth 8 teeth 1 NC N D 60 teeth 64 teeth 60 B 1 60 rev/min D DB tD 60 min/rev DB N D N E 1 28 teeth 8 teeth 1 N E N H 60 42 teeth 64 teeth 720 720 min/rev B 1 720 rev/min tH 12 hr/rev H HB 60 min/hr Ans. DB HB (b) N D 1 8 teeth 1 N F 60 96 teeth 720 B 1 720 rev/min 60 min/hr 24 hr/day 2 rev/day F FB Ans. DB FB © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 10 Synthesis of Linkages 10.1 A function varies from 0 to 1. Find the Chebychev spacing for two, three, four, five, and six precision positions. With x0 0.0 and xN 1 10.0 , Eq. (10.5) becomes: x j 5.0 5.0cos j\N 1 2 3 4 5 6 2 0.146447 0.853553 3 0.066987 0.500000 0.933013 (2 j 1) 2N 4 0.038060 0.308658 0.691342 0.961940 j 1, 2,..., N 5 0.024472 0.206107 0.500000 0.793893 0.975528 © Oxford University Press 2015. All rights reserved. 6 0.017037 0.146447 0.370591 0.629409 0.853553 0.982963 Theory of Machines and Mechanisms, 4e 10.2 Uicker et al. Determine the link lengths of a slider-crank linkage to have a stroke of 600 mm and a time ratio of 1.20. After laying out the distance B1B2 = 600 mm, we see that the time ratio is Q 180 180 1.20 and, from this, our design must have 16.40. Therefore we construct the point C such that the central angle B1CB2 2 32.80. Using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 16.40 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the two distances O2 B1 r3 r2 1 324.956 mm and O2 B2 r3 r2 801.946 mm and from these we find Ans. r2 261.50 mm Ans. r3 1 063.45 mm © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 10.3 Uicker et al. Determine a set of link lengths for a slider-crank linkage such that the stroke is 400 mm and the time ratio is 1.25. After laying out the distance B1B2 = 400 mm, we see that the time ratio is Q 180 180 1.25 and, from this, our design must have 20.00. Therefore we construct the point C such that the central angle B1CB2 2 40.00. Using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 20.00 and thus will be a possible solution point. One typical solution uses the point O2 shown. 400 392.25 740.5 Choosing the point O2 shown we measure the two distances O2 B1 r3 r2 740.5 mm and O2 B2 r3 r2 392.25 mm and from these we find r2 176.5 mm r3 568.75 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 10.4 Uicker et al. The rocker of a crank-rocker linkage is to have a length of 500 mm and swing through a total angle of 45 with a time radio of 1.25. Determine a suitable set of dimensions for r1 , r2 , and r3 . B1O4 B2 45 with BO4 = 500 mm, we see that the time ratio is Q 180 180 1.25 and, from this, we find that 20.00. After laying out the angle Therefore we construct the point C such that the central angle B1CB2 2 40.00. Then, using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 20.00 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the three distances O2O4 556 mm , O2 B1 r3 r2 878 mm , and O2 B2 r3 r2 588 mm and from these we find r1 556 mm r2 145 mm r3 733 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 10.5 Uicker et al. A crank-and-rocker mechanism is to have a rocker of 1800 mm length and a rocking angle of 75 . If the time ratio is to be 1.32, what are a suitable set of link lengths for the remaining three links? After laying out the angle B1O4 B2 75 with BO4 = 1800 mm, we see that the time ratio is Q 180 180 1.32 and, from this, we find that 24.83. Therefore we construct the point C such that the central angle B1CB2 2 49.66. Then, using this point C as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 24.83 and thus will be a possible solution point. One typical solution uses the point O2 shown. 1907.25 3807.85 2434.25 Choosing the point O2 shown we measure the three distances O2O4 2434.25 mm , O2 B1 r3 r2 3807.85 mm , and O2 B2 r3 r2 1907.25 mm and from these we find r1 2434.25 mm r2 950.25 mm r3 2857.5 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 10.6 Uicker et al. Design a crank and coupler to drive rocker 4 in Fig. P10.6 such that slider 6 will reciprocate through a distance of 400 mm with a time radio of 1.20. Use a r4 400 mm and r5 600 mm with r4 vertical at midstroke. Record the location of O2 and dimensions r2 and r3 . After laying out the angle B1O4 B2 60 with BO4 = 400 mm, we see that the time ratio is Q 180 180 1.20 and, from this, we find that 16.36. Therefore we construct the point D such that the central angle B1DB2 2 32.72. Then, using this point D as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 16.36 and thus will be a possible solution point. One typical solution uses the point O2 shown. 549 895.75 895.75 626 Choosing the point O2 shown we measure the three distances O2O4 626 mm , O2 B1 r3 r2 895.75 mm , and O2 B2 r3 r2 549 mm and from these we find r1 626 mm r2 173.25 mm r3 722.5 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 10.7 Uicker et al. Design a crank and rocker for a six-link mechanism such that the slider in Fig. P10.6 for Problem 10.6 reciprocates through a distance of 800 mm with a time ratio of 1.12; use a r4 1 200 mm and r5 1 800 mm. Locate O4 such that rocker 4 is vertical when the slider is at midstroke. Find suitable coordinates for O2 and lengths for r2 and r3 . After laying out the angle B1O4 B2 2sin 1 400 1200 38.94 with BO4 = 1 200 mm, we see that the time ratio is Q 180 180 1.12 and, from this, we find that 10.19. Therefore we construct the point D such that the central angle B1DB2 2 20.38. Then, using this point D as the center of a circle ensures that any point O2 on this circle will have the angle B1O2 B2 10.19 and thus will be a possible solution point. One typical solution uses the point O2 shown. Choosing the point O2 shown we measure the three distances O2O4 1 979 mm , O2 B1 r3 r2 2 634 mm , and O2 B2 r3 r2 1 942 mm and from these we find r1 1 979 mm r2 346 mm r3 2 288 mm © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 10.8 Uicker et al. Figure P10.8 illustrates two positions of a folding seat used in the aisles of buses to accommodate extra passengers. Design a four-bar linkage to support the seat so that it will lock in the open position and fold to a stable closing position along the side of the aisle. The open position is a toggle position with no force tending to open or close the 3-4-5 triangle. Thus a small catch only allowing joint A to rotate very slightly past the 180° position at A2 will keep the seat open. 10.9 Design a spring-operated four-bar linkage to support a heavy lid like the trunk lid of an automobile. The lid is to swing through an angle of 80 from the closed to the open position. The springs are to be mounted so that the lid will be held closed against a stop, and they should also hold the lid in a stable open position without the use of a stop. One typical solution has O2 A AB O4 B O2O4 . A stop for the closed position may be provided with point B slightly below the line O4 A . The open position is held stable by the choice of the spring free length. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 10.10 For Fig. P10.10, synthesize a linkage to move AB from position 1 to position 2 and return. 10.11 Synthesize a mechanism to move AB successively through positions 1, 2, and 3 of Fig. P10.11. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 10.12 through 10.21* Figure P10.12 illustrates a function-generator linkage in which the motion of rocker 2 corresponds to x and the motion of rocker 4 to the function y = f (x). Use four precision points and Chebychev spacing and synthesize a linkage to generate the functions illustrated in Table P10.12 to P10.31. Plot a curve of the desired function and a curve of the actual function that the linkage generates. Compute the maximum error between them in percent. Problem number Function, y f x Range x0 0 , deg y0 0 , deg r2 r1 r3 r1 r4 r1 Max. Error, deg 10.12, 10.22 log10 x 1 x 2 52.628 259.077 -3.352 0.845 3.485 0.0037 10.13, 10.23 sin x 0 x 2 -62.263 75.606 1.834 2.238 -0.693 0.1900 10.14, 10.24 tan x 0 x 4 269.709 124.189 -2.660 7.430 8.685 0.0380 10.15, 10.25 ex 0 x 1 241.644 40.422 -3.499 0.878 3.399 0.0258 10.16, 10.26 1x 1 x 2 33.804 120.213 -0.385 1.030 0.384 0.0161 10.17, 10.27 x1.5 0 x 1 -5.171 211.689 0.625 1.309 -0.401 0.1460 10.18, 10.28 x2 0 x 1 -29.321 233.836 2.523 3.329 -0.556 0.0673 10.19, 10.29 x 2.5 0 x 1 -88.313 44.492 -1.801 0.908 1.274 0.4120 10.20, 10.30 x3 0 x 1 -85.921 37.637 -1.606 0.925 1.107 0.5095 10.21, 10.31 x2 1 x 1 -21.180 -53.670 -0.610 0.565 0.380 2.3400 10.22 through 10.31 Repeat Problems 10.12 through 10.21 using the overlay method. The overlay method can be used to confirm the above solutions. Other nearby solutions are also possible but are too numerous to display here. * Solutions for these problems were among the earliest computer work in kinematic synthesis and results are shown in F. Freudenstein, “Four-bar Function Generators,” Machine Design, vol. 30, no. 24, pp. 119-123, 1958. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 10.32 Figure P10.32 illustrates a coupler curve that can be generated by a four-bar linkage (not illustrated). Link 5 is to be attached to the coupler point, and link 6 is to be a rotating member with O6 as the frame connection. In this problem we wish to find a coupler curve from the Hrones and Nelson atlas or by precision positions, such that, for an appreciable distance, point C moves through an arc of a circle. Link 5 is then proportioned so that D lies at the center of curvature of this arc. The result is then called a hesitation motion because link 6 will hesitate in its rotation for the period during which point C traverses the approximate circular arc. Make a drawing of the complete linkage and plot the velocity-displacement diagram for 360 of displacement of the input link. This coupler curve for point C was found from the Hrones and Nelson atlas, page 150. The hesitation is shown by the following plot of the first-order kinematic coefficient 6 . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 10.33 Synthesize a four-bar linkage to obtain a coupler curve having an approximate straightline segment. Then, using the suggestion included in Fig. 10.42b or Fig. 10.44b, synthesize a dwell motion. Using an input crank angular velocity of unity, plot the velocity of rocker 6 versus the input crank displacement. The Hrones and Nelson atlas contains a wide variety of coupler curves similar to the one shown; this one is from page 93. The dwell in the rotation of link 6 is shown by the following plot of the first-order kinematic coefficient 6 . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 10.34 Synthesize a dwell mechanism using the idea suggested in Fig. 10.42a and the Hrones and Nelson atlas. Rocker 6 is to have a total angular displacement of 60 . Using this displacement as the abscissa, plot a velocity diagram of the motion of the rocker to illustrate the dwell motion. The Hrones and Nelson atlas contains a wide variety of coupler curves similar to the one shown here; this one is from page 93. The dwell in the rotation of link 6 is shown by the following plot of the first-order kinematic coefficient 6 . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 11 Spatial Mechanisms 11.1 Use the Kutzbach criterion to determine the mobility of the SSC linkage illustrated in Fig. P11.1. Identify any idle freedoms and state how they can be removed. What is the nature of the path described by point B? RBA RO3O 75 mm, RBO3 150 mm, and 2 = 30 n 3 , j2 3 , j3 1 , j1 j4 j5 0 m 6 3 1 4 1 3 2 2 Ans. There is one idle freedom, the rotation of link 3 about its own axis. This idle freedom may be eliminated by employing a two-freedom pair, such as a universal joint, in place of one of the two spheric pairs, either at B or at O3. Ans. The path described by point B is the curve of intersection of a cylinder of radius BA about the y axis and a sphere of radius BO3 centered at O3. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.2 Uicker et al. For the SSC linkage illustrated in Fig. P11.1 express the position of each link in vector form. RO3O 75ˆi mm , R BA 75cos 2ˆi 75sin 2kˆ 64.952 08ˆi 37.5kˆ mm , R AO RAO ˆj mm , RBO3 150 mm . Ans. Substituting these into RO3O R BO3 R AO R BA gives R AO 450 cos 2 1ˆj 144.899ˆj mm , Ans. R BO3 75 cos 2 1 ˆi 450 cos 2 1ˆj 75sin 2kˆ Ans. 10.048ˆi 144.889ˆj 37.5kˆ mm 11.3 For the linkage of Fig. P11.1 with VA 50ˆj mm/s , use vector analysis to find the angular velocities of links 2 and 3 and the velocity of point B at the position specified. The velocity of point B is given by VB VBO3 VA VBA , or V ω × R 2ˆj ω × R B 3 2 BO3 BA Assuming that the idle freedom is not active we can set ω3 R BO3 0 , where ω3 3x ˆi 3y ˆj 3z kˆ and ω2 2 ˆj . Expanding these and using the position data from Problem 11.2 gives four simultaneous equations: 37.5 2 0 10.048 144.889 0 37.5 0 37.5 144.899 3x 0 0 0 37.5 10.048 3y 50 z 0 64.952 144.889 10.048 3 0 Solving these gives ω 2.570ˆj rad/s Ans. 2 ω3 1.158ˆi 0.086ˆj 0.643kˆ rad/s , VB 96.35ˆi 50ˆj 166.9kˆ mm/s , 3 1.327 rad/s Ans. VB 199 mm/s Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.4 Uicker et al. Solve Problem 11.3 using graphic techniques. The position and velocity solutions are shown in the figure below. After the top and front views are drawn to scale, first and second auxiliary views are drawn to view rod O3B in true length and end views, respectively. Next a velocity polygon is drawn with origin at point B. The velocity VA is drawn true length, downward in the front view. The direction of VBA is added horizontal in the front view and perpendicular to link 2 in the top view. This direction is projected to the first auxiliary view where it intersects the line of VB, which is perpendicular to rod 3 in this view. This completes the velocity polygon for the equation VB VA VBA . Projecting this to all other views, we can measure the true lengths of VB from the second auxiliary view, and VBA from the top view. The angular velocities are then found from 2 VBA 305 mm/s 4.067 rad/s 75 mm RBA 3 VBO3 RBO3 222 mm/s 1.480 rad/s 150 mm VB 222 mm/s Ans. Ans. Ans. The results show typical graphical error when compared with the analytical solution in Problem 11.3. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.5 Uicker et al. For the spherical RRRR illustrated in Fig. P11.5, use vector algebra to make complete velocity and acceleration analyses at the position given. RO2O 175kˆ mm, RO4O 50ˆi mm, R AO2 75ˆi mm, R BO4 225ˆj mm, R BA 125ˆi 225ˆj 175kˆ mm, ω 60kˆ rad/s. 2 RO4O2 50ˆi 175kˆ mm , R AO2 75ˆi mm , R BO4 225ˆj mm . Substituting these into R AO2 R BA RO4O2 R BO4 gives R BA 125ˆi 225ˆj 175kˆ mm , RBA 311.25 mm The velocity analysis proceeds as follows: VA VAO2 ω2 × R AO2 60kˆ rad/s × 75ˆi mm 4 500ˆj mm/s VB VBO4 ω4 × R BO4 ˆi × 225ˆj mm 225 kˆ 4 Ans. 4 Since the two revolutes at A and B have axes that intersect at O, this is a spherical linkage; therefore triangle AOB rotates about O as a rigid link with point O stationary. From this we see that the axis of rotation of link 3 passes through O and is perpendicular to both VA and VB . Therefore ω3 3ˆi and V ω × R ˆi × 125ˆi 225ˆj 175kˆ 175 ˆj 225 kˆ BA 3 BA 3 3 3 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Substituting these into VB VA VBA or 2254kˆ 4 500ˆj 1753ˆj 2253kˆ , and equating components gives Ans. ω3 ω4 4 500 175 25.714ˆi rad/s , Ans. VBA 4 500ˆj 5 785kˆ mm/s , and VB 5 785kˆ mm/s . To find accelerations we first calculate Ans. AtAO2 α 2 × R AO2 0 AnAO2 22 R AO2 270 000ˆi mm/s2 , An 2 R 148 775ˆj mm/s2 , At α × R 225 kˆ 4 BO4 4 BO4 BO4 4 BO4 Remembering that link 3 rotates about point O we also find AnAO 3 × 3 × R AO 115 725kˆ mm/s 2 , At α × R 175 y ˆi 175 x 75 z ˆj 75 ykˆ AO A n BO AtBO 3 3 3 AO 3 3 3 × 3 × R BO 148 775ˆj mm/s , α × R 225 z ˆi 50 z ˆj 225 x 50 y kˆ 2 3 3 BO 3 3 Substituting these into A A A n AO2 A n AO 3 A equating components gives 270 000 1753y 1753x 0 0 115 725 753y , t AO and A B AnBO4 AnBO AtBO , and 2253z , 0 503z , 753z , 148 775 148 775 , and 225 4 2253x From these we solve for α 3 1 543ˆj rad/s2 and α 4 343ˆi rad/s2 . A 148 775ˆj 77 175kˆ mm/s2 B © Oxford University Press 2015. All rights reserved. 503y . Ans. Ans. Theory of Machines and Mechanisms, 4e 11.6 Uicker et al. Solve Problem 11.5 using graphic techniques. To avoid confusion, the position and velocity solutions are shown in a separate figure above. The acceleration solution is shown below. The results agree with those of the previous analytic solution of Problem 11.5. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.7 Uicker et al. Solve Problem 11.5 using transformation matrix techniques. Following the conventions of Sec. 11.6 and Fig. 11.11, the Denavit-Hartenberg parameter values are: i,j ai , j i, j i, j si , j 1,2 2,3 3,4 4,1 0 0 0 0 23.20° 94.90° 77.47° 90.00° 1 0 2 101.54º 3 67.30º 4 90.00º Using Eqs. (11.12) and (11.15) we find 0 0 0 1 0 0.91914 0.39394 0 T12 0 0.39394 0.91914 0 0 0 1 0 0.20005 0.08369 0.97620 0.97979 0.01709 0.19932 T23 0.99635 0.08542 0 0 0 0 0 0.20005 0.90056 0 , T13 0.38598 0 1 0 0 1 0 0.38591 0.20015 0.90057 0 0 0 1 0.92254 0.08372 0.37671 0 T34 , T14 1 0 0 0.97618 0.21695 0 0 0 0 0 1 0 0 0 Next, from Eqs. (11.22) and (11.25), 0.91914 0.39394 0 0 1 0 0 0.91914 1 0 0 0 0 0 , D2 D1 0 0 0 0 0.39394 0 0 0 0 0 0 0 0 0 0 0 0 0 0.08369 0.97620 0.37679 0.21685 0.92252 0 0 0 0 0 , 0 1 0 0 . 0 1 0 0 , 0 0 0.21685 0 0 0 0 0 1 0 0 0 0 0 0 0.97620 0 0 . D3 , D4 0.21685 0.97620 1 0 0 0 0 0 0 0 0 0 0 0 0 0 Now, from Eq. (11.26), D11 D22 D33 D44 0 , we get the following set of equations: 0.97620 0 2 0 0 0 0.39394 0.21685 1 0 0 rad/s 3 1 0.91914 60 0 0 4 1 From these we find 2 65.275 rad/s , 3 0 , and 4 25.714 rad/s . From these and © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Eq. (11.27) we find the velocity matrices 0 25.714 0 0 25.714 0 60 0 0 0 0 60 0 0 0 0 0 0 0 0 0 0 rad/s, 3 rad/s, 4 2 25.714 0 25.714 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 These can be used with Eq. (11.28) to find the velocities of all moving points. 0 0 rad/s. 0 0 Acceleration analysis follows similar steps. From Eq. (11.29) we get the following set of equations: 0.97620 0 2 1 543 0 0.39394 0.21685 1 0 rad/s 2 3 0 0 4 0 0.91914 From these we find 2 0 , 3 1 580 rad/s2 , and 4 343 rad/s2 . From these and Eq. (11.30) we find the acceleration matrices 0 0 0 0 0 0 0 0 0 0 343 0 0 0 0 0 0 0 1 543 0 0 0 0 0 2 rad/s2. , 3 rad/s , 4 2 0 0 0 0 343 0 0 0 0 1 543 0 0 0 0 0 0 0 0 0 0 0 0 0 0 These can be used with Eq. (11.31) to find the accelerations of all moving points. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.8 Uicker et al. Solve Problem 11.5 except with 90 . The position vectors for this new position are: x ˆ y ˆ z ˆ i RBA j RBA k , RO4O2 50ˆi 175kˆ mm , R BO4 225sin 4ˆj 225cos4kˆ . R AO2 75ˆj mm , R BA RBA Substituting these into R AO2 R BA RO4O2 R BO4 and separating components gives x y z 225sin 4 75 , RBA RBA 50 , RBA 225cos4 175 , and squaring and adding these gives 2 502 2252 78 750 cos 4 1752 33 750sin 4 752 RBA 96 875 If we now define tan 4 2 and use the identities cos 4 1 2 1 2 and sin 4 2 1 2 , then the above equation can be reduced to 19 2 18 23 0 . The root of interest here is 0.72419 , which corresponds to 4 71.823 . With this the four position vectors are R AO2 75ˆj mm , R BA 50ˆi 288.772ˆj 104.810kˆ mm , RO4O2 50ˆi 175kˆ mm , R BO4 213.772ˆj 70.189kˆ mm The velocity analysis proceeds as in Problem 11.5: VA VAO2 ω2 × R AO2 60kˆ rad/s × 75ˆj mm 4 500ˆi mm/s VB VBO4 ω4 × R BO4 4ˆi × 213.772ˆj 70.189kˆ mm 70.1894 ˆj 213.7724kˆ Since the two revolutes at A and B have axes which intersect at O, this is a spherical linkage; therefore triangle AOB rotates about O as a rigid link with point O stationary. From this we see that the axis of rotation of link 3 passes through O and is perpendicular to both VA and VB . Therefore ω3 0.950103ˆj 0.311953kˆ and VBA ω3 × R BA 189.6503ˆi 15.6003ˆj 47.5003kˆ Substituting these into VB VA VBA and equating components gives 3 23.726 rad/s and 4 5.273 rad/s , and from these we get Ans. ω3 22.542ˆj 7.401kˆ rad/s , ω4 5.273ˆi rad/s , ˆ ˆ ˆ ˆ ˆ VBA 4 500i 370 j 1 127k mm/s , and VB 370 j 1 127k mm/s . Ans. To find accelerations we first calculate AnAO2 22 R AO2 270 000ˆj mm/s2 , AtAO2 α 2 × R AO2 0 , An 2 R 5 943ˆj 1 951kˆ mm/s 2 , At α × R 70.20 ˆj 213.78 kˆ 4 BO4 4 BO4 BO4 4 BO4 4 Remembering that link 3 rotates about point O we also find AnAO 3 × 3R AO 33 300ˆj 101 450kˆ mm/s 2 , At α × R 175 y 75 z ˆi 175 x ˆj 75 xkˆ , AO A n BO AtBO 3 AO 3 3 3 3 3 × 3 × R BO 28 150ˆi mm/s2 , α × R 70.20 y 213.78 z ˆi 70.20 x 50 z ˆj 213.78 x 50 y kˆ 3 BO 3 Substituting these into A A A 3 3 n AO2 A n AO A t AO and A B A 3 3 n BO4 A n BO A t BO 3 , and equating components gives 0 1753y 753z , 0 28 150 70.203y 213.783z , 270 000 33 300 1753x , 5 943 70.20 4 70.203x 503z , 0 101 450 753x , 1 951 213.784 213.783x 503y . From these we solve for α 1 302ˆi 49ˆj 115kˆ rad/s2 and α 1 304ˆi rad/s2 . Ans. 3 ˆ mm/s 2 A A 270 000ˆj mm/s2 , AtBO 85 750ˆj 280 750k © Oxford University Press 2015. All rights reserved. 4 Ans. Theory of Machines and Mechanisms, 4e 11.9 Uicker et al. Determine the advance-to-return time ratio for Problem 11.5. What is the total angle of oscillation of link 4? Time ratio = 181.1/178.9 = 1.012, 4 46.5 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 11.10 For the spherical RRRR linkage illustrated in Fig. P11.10, determine whether the crank is free to turn through a complete revolution. If so, find the angle of oscillation of link 4 and the advance-to-return time ratio. RO2O 150 mm, RO4O 225 mm, RAO2 37.5 mm, RBO4 262.5 mm, RBA 412.5 mm, 120 , and ω 30kˆ rad/s. 2 Time ratio = 187/173 = 1.081, 4 38 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 11.11 Use vector algebra to make complete velocity and acceleration analyses of the linkage of Fig. P11.10 at the position specified. The position vectors were found from a graphical analysis done on a CAD software system (see Problem 11.12). For the position 2 120 they are as follows: R 225ˆi 150kˆ mm , R 236.975ˆj 111.75kˆ mm , O4O2 R AO2 18.75ˆi 32.475ˆj mm , BO4 R BA 243.75ˆi 204.5ˆj 261.75kˆ mm . The velocity analysis for this position, with ω2 30kˆ rad/s , proceeds as follows: V ω × R 974.275ˆi 562.5ˆj mm/s , V ˆi × R 111.75 ˆj 236.975 kˆ . A 2 4 B AO2 BO4 4 4 Since all revolute axes intersect at O, this is a spherical mechanism and triangle AOB (link 3) rotates about O. Thus the axis of rotation of link 3 passes through O and is perpendicular to VA and VB . Calling this axis uˆ , 3 3uˆ , uˆ V × V V × V 11.5733ˆi 20.0432ˆj 9.45121kˆ B A B A VBA 3 × R BA 132.5253ˆi 213.3253ˆj 290.13kˆ Substituting these into VB VA VBA , equating components, and solving gives 3 8.820 rad/s and 4 10.797 rad/s . From these Ans. 3 4.083ˆi 7.071ˆj 3.334kˆ rad/s , and 4 10.797ˆi rad/s . For acceleration analysis we first calculate AnAO2 2 × 2 × R AO2 25300ˆi 42089ˆj mm/s2 , AtAO2 2 × R AO2 0 , AnBO4 4 × 4 × R BO4 25126ˆj 13027kˆ mm/s 2 , AtBO4 4ˆi × R BO4 111.75 4 ˆj 236.975 4kˆ Remembering that link 3 rotates about point O we also find AnAO 3 × 3 × R AO 2251ˆi 3898ˆj 11023kˆ mm/s2 , An × × R 22117ˆi 10447ˆj 4926kˆ mm/s2 , BO A t AO 3 3 BO 3 × R AO 1503y 323z ˆi 193z 1503x ˆj 323x 193y kˆ , AtBO 3 × R BO 1123y 2373z ˆi 2253z 1123x ˆj 2373x 2253y kˆ Next, from A A AnAO2 AtAO2 AnAO AtAO and A B AnBO4 AtBO4 AnBO AtBO , we separate components and obtain 24300 2251 1503y 323z ; 0 22117 1123y 2373z ; 42089 3898 1503x 193z ; 27626 112 4 10447 1123x 2253z ; 13027 237 4 4926 2373x 2253y ; 0 11023 323x 193y ; From these α3 273ˆi 115ˆj 148kˆ rad/s2 and α 4 130ˆi rad/s2 . © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 11.12 Uicker et al. Solve Problem 11.11 using graphic techniques. The position and velocity solutions are shown first with the acceleration solution on the next diagram. The results verify those of the analytical solution in Problem 11.11. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.13 Uicker et al. Solve Problem 11.11 using transformation matrix techniques. The Denavit-Hartenberg parameters are: a12 0, 12 14.04, 12 1 60.00, s12 0, a23 0, 23 104.41, 23 2 69.52, s23 0, a34 0, 34 49.34, 34 3 93.18, s34 0, a41 0, 41 90.00 41 4 64.75 s41 0. From Eqs. (11.12) and (11.15) the transformation matrices are: 0.50000 0.84015 0.21005 0 0.86603 0.48506 0.12127 0 T12 0.24260 0.97014 0 0 0 0 0 1 0.61206 0.39312 0.68618 0.75747 0.04214 0.65151 T13 0.22720 0.91852 0.32356 0 0 0 0 0 0 1 0.42650 0.90449 0 0 0 1 0 0 T14 0.90449 0.42650 0 0 0 0 1 0 Next, from Eqs. (11.22) and (11.25), 0.97015 0.12127 0 0 0 1 0 0 1 0 0 0 0.97015 0.21005 0 0 D1 D2 0.12127 0.21005 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.32357 0.65151 0 0 0 1 0 0.32357 0 0 0 0 0.68618 0 0 D3 D4 0.65151 0.68618 1 0 0 0 0 0 0 0 0 0 0 0 0 0 and from Eq. (11.26) we get the following set of equations 0.21005 0.68618 0 2 0 0 0.12127 0.65151 1 0 0 rad/s 3 1 0.97015 0.32357 0 4 1 36 from which we find 2 33.670 rad/s , 3 10.307 rad/s , and 4 10.798 rad/s . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. With these values and Eqs. (11.27) we find the velocity matrices 0 10.798 0 36 0 0 0 3.335 4.083 0 0 36 0 0 0 3.335 0 0 0 0 7.072 0 , 3 , 4 2 0 0 0 0 4.083 7.072 10.798 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 These can be used with Eq. (11.28) to find the velocities of all moving points. 0 0 .Ans. 0 0 Ans. The acceleration analysis follows parallel steps using Eqs. (11.29) and (11.30) 2 152 rad/s 2 0.21005 0.68618 0 2 183.0 0.12127 0.65151 1 254.6 m/s 2 ; 3 220 rad/s 2 3 0.97015 0.32357 0 4 76.4 4 130 rad/s 2 1 0 0 0 0 0 148 273 0 0 0 130 0 0 0 0 0 148 0 115 0 , , 4 0 0 0 0 . 2 3 Ans. 0 0 0 0 130 0 0 0 273 115 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Although the global axes have changed because of the Denavit-Hartenberg conventions, these results correlate with and verify those of Problems 11.11 and 11.12. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 11.14 Figure P11.14 illustrates the top, front, and auxiliary views of a spatial slider-crank RSSP linkage. In the construction of many such mechanisms provision is made to vary the angle ; thus the stroke of slider 4 becomes adjustable from zero, when = 0, to twice the crank length, when = 90. With = 30, use vector algebra to make a complete velocity analysis of the linkage at the given position. RAO 50 mm, RBA 150 mm, 240 , ω 24ˆi rad/s The position vectors were found from a graphical analysis done on a CAD software system (see Problem 11.15). For the position 2 240 they are as follows: R 21.651ˆi 37.500ˆj 25.000kˆ mm , R 164.720ˆi mm , AO R BA BO 143.069ˆi 37.500ˆj 25.000kˆ mm . The velocity analysis for this position, with 2 24 rad/s , proceeds as follows: ω2 20.785ˆi 12.000ˆj rad/s , VA ω2 × R AO 300.000ˆi 519.615ˆj 1 039.230kˆ mm/s , V ω ×R 25.000 y 37.500 z ˆi 143.069 z 25.000 x ˆj 37,500 x 143.069 y kˆ , V V ˆi . BA 3 BA 3 3 3 3 3 3 B B Substituting these into VB VA VBA and separating into components, 25.0003y 37.5003z VB 300.000 0.0 519.615 25.0003x 143.0693z 0.0 1 039.230 37.5003x 143.0693y However, this is a set of only three equations and there are four unknown variables. This results from the fact that the linkage has two degrees of freedom and the connecting rod is free to rotate about the axis AB. If we assume that this second “idle freedom” is inactive, then we can set 3 R BA 0 to get a fourth equation: 0.0 143.0693x 37.5003y 25.0003z The four equations can now be solved to give ω3 2.309ˆi 6.659ˆj 3.228kˆ rad/s and VB 345.400ˆi mm/s © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 11.15 Solve Problem 11.14 using graphical techniques. The graphic solution is shown in the figure above. The results verify those found in Problem 11.14. They are 3 11.16 VBA 1 159.6 mm/s 7.731 rad/s , and VB 345.5 mm/s 150 mm RBA Solve Problem 11.14 using transformation matrix techniques. One choice for the Denavit-Hartenberg parameters gives: 12 90 , 12 1 30 , s12 0 , a12 0 , s14 4 . 14 30 , 14 0 , a14 0 , From Eqs. (11.12) and (11.11) we obtain cos 1 0 sin 1 0 0 2sin 1 sin 0 cos 0 0 2 cos 1 1 1 , T12 RA T12 ; 0 1 2 0 0 0 0 1 0 0 1 1 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 0 0 0 1 0 0 0 cos sin sin 0 sin 4 , . RB T14 4 T14 0 sin cos 4 cos 0 4 cos 0 1 1 0 0 1 From these and the length of the connecting rod we write t 2 2 2 2 RB RA RB RA 2sin 1 2cos 1 4 sin 4 cos 62 RBA This reduces to 42 44 sin cos 1 32 0 , which has a solution 4 2sin cos 1 4sin 2 cos 2 1 32 By differentiating the above equation with respect to time we obtain 244 44 sin cos 1 414 sin sin 1 0 which has for a solution 24 sin sin 1 4 2sin cos 1 4 1 and, from Eqs. (11.22), (11.23), (11.25), and (11.27), 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 sin , ; D1 D4 0 0 0 0 0 0 0 cos 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 sin 4 0 0 0 cos 4 1 0 0 0 2 4 , . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Now, with 30 , 1 30 , and 1 24 rad/s , the above formulae give 4 164.7 mm , 4 345.4 mm/s , and Ans. 0 0 1 039.225 mm/s 25.000 mm 600.000 mm/s 43.300 mm 82.350 mm 172.700 mm/s , RB ,R . Ans. , RB RA 142.650 mm A 299.125 mm/s 0 0 1 1 0 0 These results agree with those of Problems 11.14 and 11.15 once the Denavit-Hartenberg coordinate directions are considered. Note, however, that the loop-closure equation was never used. No coordinate system was fixed to link 3 and no velocity of link 3 was found. This is because of our lack of information about the degree of freedom representing the spin of link 3 about the line AB. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.17 Uicker et al. Solve Problem 11.14 with = 60 using vector algebra. The position vectors were found from a graphical analysis done on a CAD software system (see Problem 11.18). For the position 2 240 they are as follows: R 37.500ˆi 21.650ˆj 25.000kˆ mm , R 183.809ˆi mm , BO AO R BA 146.309ˆi 21.651ˆj 25.000kˆ mm . The velocity analysis for this position, with 2 24 rad/s , proceeds as follows: ω2 12.000ˆi 20.784ˆj rad/s , VA ω2 × R AO 519.615ˆi 300.000ˆj 1 039.230kˆ mm/s , Ans. V ω ×R 25.000 y 21.651 z ˆi 146.309 z 25.000 x ˆj 21.651 x 146.309 y kˆ , V V ˆi . BA 3 BA 3 3 3 3 3 3 B B Substituting these into VB VA VBA and separating into components we get 25.0003y 21.6503z VB 519.615 0.0 300.000 25.0003x 146.3093z 0.0 1 039.230 21.6513x 146.3093y However, this is a set of only three equations and there are four unknown variables. This results from the fact that the linkage has two degrees of freedom and the connecting rod is free to rotate about the axis AB. If we assume that this second “idle freedom” is inactive, then ω3 R BA 0 . 0.0 146.3093x 21.6513y 25.0003z The four equations can now be solved to give ω3 1.333ˆi 6.905ˆj 1.823kˆ rad/s and VB 652.821ˆi mm/s © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 11.18 Uicker et al. Solve Problem 11.14 with = 60 using graphical techniques. The graphic solution is shown in the figure above. The results verify those found in Problem 11.17. They are V 1 089.75 mm/s 3 BA 7.265 rad/s , and VB 652.851 mm/s Ans. 150 mm RBA © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 11.19 Solve Problem 11.14 with = 60 using transformation matrix techniques. One choice for the Denavit-Hartenberg parameters gives: 12 90 , 12 1 30 , s12 0 , a12 0 , s14 4 . 14 60 , 14 0 , a14 0 , From Eqs. (11.13) and (11.12) we obtain cos 1 0 sin 1 0 0 2sin 1 sin 0 cos 0 0 2 cos 1 1 1 T12 RA T12 , ; 0 1 2 0 0 0 0 1 0 0 1 1 0 0 0 1 0 0 0 cos sin sin 0 sin 4 , . RB T14 4 T14 0 sin cos 4 cos 0 4 cos 0 1 1 0 0 1 From these and the length of the connecting rod we write t 2 2 2 2 RBA RB RA RB RA 2sin 1 2cos 1 4 sin 4 cos 62 This reduces to 42 44 sin cos 1 32 0 , which has a solution 4 2sin cos 1 4sin 2 cos 2 1 32 By differentiating the above equation with respect to time we obtain 244 44 sin cos 1 414 sin sin 1 0 which has for a solution 24 sin sin 1 4 2sin cos 1 4 1 and, from Eqs. (11.22), (11.23), (11.25), and (11.27), 0 0 0 0 0 1 0 0 0 0 0 sin 1 0 0 0 ; , D1 D4 0 0 0 cos 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 sin 4 1 0 0 0 0 0 0 cos 4 2 4 , . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 60 , 1 30 , and 1 24 rad/s , the above formulae give 4 183.800 mm , 4 652.800 mm/s , and Now, with © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 0 0 1 039.225 mm/s 25.0 mm 159.175 mm 600.0 mm/s 43.3 mm 565.35 mm/s , RB , R , RB . RA 91.900 mm A 326.40 mm/s 0 0 1 1 0 0 These results agree with those of Problems 11.17 and 11.18 once the Denavit-Hartenberg coordinate directions are considered. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.20 Uicker et al. Figure P11.20 illustrates the top, front, and profile views of an RSRC crank and oscillating-slider linkage. Link 4, the oscillating slider, is rigidly attached to a round rod that rotates and slides in the two bearings. (a) Use the Kutzbach criterion to find the mobility of this linkage. (b) With crank 2 as the driver, find the total angular and linear travel of link 4. (c) Write the loop-closure equation for this mechanism and use vector algebra to solve it for all unknown position data. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 100 RAO 100 mm in, RBA 300 mm in, 2 40 , and ω 48ˆi rad/s. (a) The RSRC linkage has n = 4, j1 = 2, j2 = 1, j3 = 1. The Kutzbach criterion gives © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. m 6 n 1 5 j1 4 j2 3 j3 6(4 1) 5(2) 4(1) 3(1) 1 Ans. (b) Since vectors do not show the rotation , matrix methods were necessary and are shown in Problem 11.23. See (c) for the vector solution. Together, they show: Ans. 135 4 45 ; 4 90 . 182.85 mm yB 382.85 mm ; Ans. yB 400 mm . (c) R B R AB RQ R AQ yB ˆj xAB ˆi yAB ˆj z ABkˆ 100ˆi 100sin 2ˆj 100cos 2kˆ Separating components, yB yAB 100sin 2 , xAB 100 , and, from the length of link 3, 2 2 2 xAB y 2AB z AB RAB 100 100sin 2 yB 100cos2 2 2 2 z AB 100cos 2 (300)2 yB2 200sin 2 yB 2800 0 yB 100sin 2 100 175 sin 2 2 R AB 100ˆi 100 175 sin 2 2 ˆj 100cos 2kˆ For 2 40 , R B yB ˆj 208ˆj mm , R AB 100ˆi 272.275ˆj 76.6kˆ mm . © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 11.21 Use vector algebra to find VB, 3, and 4 for Problem 11.20. First we identify, for 2 40 , that RQ 100ˆi mm , R AQ 64.275ˆj 76.6kˆ mm , R B 208ˆj mm , and R AB 100ˆi 272.275ˆj 76.6kˆ mm . Next we note that the rotation axis of the revolute at B is j× R 76.6ˆi 100kˆ and, AB normalizing this, we can express the apparent angular velocity ω3/ 4 axis as ˆ 3/ 4 0.608ˆi 0.794kˆ . Then the angular velocity of link 3 can be written as ω With this done, we can find ω3 ω4 ω3/ 4 0.6083/ 4ˆi 4 ˆj 0.7943/ 4kˆ . and V V ˆj , V ω × R 3677ˆj 3085.375kˆ mm/s , A 2 B AQ VAB ω3 × R AB B (76.64 216.153/4 )ˆi 125.9753/4 ˆj 1004 165.5753/4 kˆ . Now, setting VB VAB VA and equating components, we get the following equations: 76.64 216.153/4 0 VB 125.9753/4 147.081 1004 165.5753/4 123.415 which can be solved to give 4 19.444 rad/s , 3/ 4 6.891 rad/s , VB 2808.95 mm/s . Ans. ω3 4.190ˆi 19.444ˆj 5.471kˆ rad/s , ω4 19.444ˆj rad/s , VB 2808.95ˆj mm/s . Note that if ω were written as ω x ˆi y ˆj z kˆ , then the above set of simultaneous 3 3 3 3 3 equations would have four unknowns and could not be solved. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 11.22 Uicker et al. Solve Problem 11.21 using graphical techniques. The graphic solution is shown in the figure above. The results verify those found in Problem 11.21. 3 and 4 are not apparent in the graphic method, but VB 2807.5 mm/s . Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 11.23 Solve Problem 11.21 using transformation matrix techniques. The Denavit-Hartenberg parameters from the global coordinate system to joint A are: a12 0 , 12 0 , 12 2 40 , s12 100 mm , and, proceeding in the other direction around the loop, to joint A, they are: 16 90 , 16 0 , s16 0 , a16 0 , 65 0 , a65 0 , s65 yB , 65 0 , 54 0 , a54 0 , 54 4 , s54 0 , 43 90 , a43 0 , 43 0 , s43 0 , a3 B 0 , 3B 3 , s3 B 0 , 3B 0 , aBA 300 mm , BA 0 , BA 90 , © Oxford University Press 2015. All rights reserved. sBA 0 . Theory of Machines and Mechanisms, 4e Uicker et al. From Eqs. (11.12) we obtain for a first path to A: 0 cos 2 sin 2 0 sin cos 2 0 0 2 , T12 0 0 1 100 0 0 1 0 and along the other path to joint A, from Eqs. (11.12) and (11.15), we get: 1 0 0 0 0 0 1 0 , T16 0 1 0 0 0 0 0 1 1 0 T65 0 0 0 1 0 0 cos 4 sin 4 T54 0 0 1 0 T43 0 0 0 0 , yB 1 0 0 1 0 sin 4 cos 4 0 0 0 0 0 1 1 0 0 0 1 0 0 0 T15 0 1 0 0 0 0 1 0 cos 4 0 T14 sin 4 0 0 0 , 0 1 cos 4 0 T13 sin 4 0 0 0 , 0 1 cos 3 cos 4 sin 3 T1B cos 3 sin 4 0 cos 3 sin 3 T3 B 0 0 sin 3 cos 3 0 0 0 1 TBA 0 0 0 0 sin 3 cos 4 cos 0 300 3 , T1 A sin 3 sin 4 1 0 0 1 0 1 0 0 0 0 0 1 0 0 0 , 0 1 0 1 0 0 0 yB , 0 1 0 1 0 0 0 yB , 0 1 0 sin 4 1 0 0 cos 4 0 0 0 yB , 0 1 sin 4 0 cos 4 0 sin 3 cos 4 cos 3 sin 3 sin 4 0 cos 3 cos 4 sin 3 cos 3 sin 4 0 © Oxford University Press 2015. All rights reserved. sin 4 0 cos 4 0 sin 4 0 cos 4 0 0 yB , 0 1 300sin 3 cos 4 yB 300 cos 3 . 300sin 3 sin 4 1 Theory of Machines and Mechanisms, 4e Uicker et al. At the terminations of these two paths, the position of point A must agree. Therefore, 0 100 sin 3 cos 4 cos 3 cos 4 sin 4 300sin 3 cos 4 0 cos 2 sin 2 0 sin yB 300 cos 3 0 cos 2 0 0 0 cos 3 sin 3 0 2 0 0 1 100 0 sin 3 sin 4 cos 3 sin 4 cos 4 300sin 3 sin 4 0 0 0 1 1 0 0 0 1 0 1 100 cos 2 300sin 3 cos 4 100sin y 300 cos 2 3 B 100 300sin 3 sin 4 1 1 Noting from the figure that 90 3 0 and 180 4 0 , we can solve these three equations for the position results 3 sin 1 1 cos 2 2 3 4 tan 1 1 cos 2 yB 100 7 sin 2 2 100sin 2 and, at 2 40 , these give 3 24.83 , 4 52.55 , and yB 208 mm . For velocity analysis we begin by using Eqs. (11.22) and (11.25) to find 0 1 0 0 0 1 0 0 1 0 0 0 1 0 0 0 , , Q1 D1 Q1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 yB cos 4 0 0 1 0 0 0 cos 4 1 0 0 0 cos 0 0 sin 4 4 , , Q3 D3 T13Q3T131 0 0 0 0 0 sin 4 0 yB sin 4 0 0 0 0 0 0 0 0 0 1 Q4 0 0 1 0 0 0 0 0 Q6 0 0 150 0 0 0 0 0 0 0 0 0 0 0 0 0 , 0 0 0 0 , 1 0 0 0 1 D4 T14Q4T14 1 0 0 0 0 0 1 0 0 0 0 0 , 0 0 0 0 D6 T16Q6T161 0 0 0 0 0 0 0 0 0 0 0 1 . 0 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Next we write from Eq. (11.27) 0 2 0 0 2 0 0 0 2 D2 2 0 0 0 0 0 0 0 0 and, along the other path, 0 yB cos 4 3 cos 4 3 4 cos 4 3 0 yB sin 4 3 3 D6 yB D4 4 D3 3 4 sin 4 3 0 yB sin 4 3 0 0 0 0 0 0 4 D6 yB D4 4 4 0 0 0 0 0 4 0 0 yB 0 0 0 0 Since the velocity of point A must agree along the two paths 100 cos 2 100 cos 2 100sin 100sin 2 2 3 2 100 100 1 1 100sin 2 2 100sin 2 cos 43 yB cos 43 4 4 100 cos 2 2 100 cos 2 cos 43 100sin 43 yB 100 cos 2 4 100sin 2 sin 43 yB sin 43 0 0 0 At the position where 2 40 , 3 24.83 , 4 52.55 , yB 208 mm , and 2 48.0 rad/s , these equations can be solved for 3 6.891 rad/s , 4 19.444 rad/s , and yB 112.357 in/s . With these values we can evaluate 4.191 19.444 34.865 0 19.444 0 0 0 4.191 0 5.471 112.357 0 0 0 112.357 3 and 4 19.444 5.471 19.444 0 0 45.513 0 0 0 0 0 0 0 0 0 0 from which we write the vector forms of the results: VB 2808ˆj mm/s , ω3 5.471ˆi 19.444ˆj 4.191kˆ rad/s , and ω4 19.444ˆj rad/s . Ans. Note that the global x1 and z1 axis orientations in this solution differ from those of Problem 11.21 because of the conventions of the Denavit-Hartenberg parameters. This is also the reason that the components of 3 seem switched. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 12 Robotics 12.1 For the SCARA robot shown in Fig. P12.1, find the transformation matrix T15 relating the position of the tool coordinate system to the ground coordinate system when the joint actuators are set to the values 1 30 , 2 60 , 3 50 mm , and 4 0 . Also find the absolute position of the tool point that has coordinates x5 = y5 = 0, z5 = 35 mm. a12 a23 250 mm , a34 a45 0 , 12 34 45 0 , 23 180 , 12 1 , 23 2 , 34 0 , 45 4 , s12 300 mm , s23 0 , s34 3 , and s45 50 mm . See the solution to Problem 12.2 for the formulae before numerical evaluation. 0.866 0.500 0 433 0 433 mm 0.500 0.866 0 0 0 0 R1 T15 R5 0 1 200 35 mm 165 mm 0 0 0 1 1 1 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 12.2 Uicker et al. Repeat Problem 12.1 using arbitrary (symbolic) values for the joint variables. a12 a23 250 mm , a34 a45 0 , 12 34 45 0 , 23 180 , 12 1 , 23 2 , 34 0 , 45 4 , s12 300 mm , s23 0 , s34 3 , s45 50 mm cos 1 sin 1 sin cos 1 1 T12 0 0 0 0 1 0 T34 0 0 0 250 cos 1 mm 0 250sin 1 mm 1 300 mm 0 1 0 0 3 1 cos 1 2 sin 1 2 sin 1 2 cos 1 2 T13 T12T23 0 0 0 0 0 1 0 0 0 0 1 0 cos 1 2 sin 1 2 sin 1 2 cos 1 2 T14 T13T34 0 0 0 0 cos 2 sin 2 sin cos 2 2 T23 0 0 0 0 cos 4 sin 4 sin cos 4 4 T45 0 0 0 0 0 0 0 0 1 50 mm 0 1 0 250 cos 1 250 cos 1 2 mm 0 250sin 1 250sin 1 2 mm 1 300 mm 0 1 0 250 cos 1 250 cos 1 2 mm 0 250sin 1 250sin 1 2 mm 300 3 mm 1 0 1 cos 1 2 4 sin 1 2 4 sin 1 2 4 cos 1 2 4 T15 T14T45 0 0 0 0 0 0 R5 35 mm 1 0 250 cos 1 mm 0 250sin 1 mm 1 0 0 1 0 250cos 1 250cos 1 2 mm 0 250sin 1 250sin 1 2 mm Ans. 250 3 mm 1 0 1 250 cos 1 250 cos 1 2 mm 250sin 1 250sin 1 2 mm R1 T15 R5 Ans. 215 3 mm 1 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 12.3 Uicker et al. For the gantry robot shown in Fig. P12.3, find the transformation matrix T15 relating the position of the tool coordinate system to the ground coordinate system when the joint actuators are set to the values 1 450 mm , 2 181.25 mm , 3 50 mm , and 4 0 . Also find the absolute position of the tool point that has coordinates x5 = y5 = 0, z5 = 43.75 mm. a12 a23 a34 a45 0 , 12 90 , 23 90 , 34 45 0 , 12 23 90 , 34 0 , 45 4 , s12 1 , s23 2 , s34 3 , and s45 50 mm . See the solution to Problem 12.4 for the formulae before numerical evaluation. 0 1 0 181.25 mm 181.25 mm 0 0 1 100 mm 143.75 mm T15 R1 1 0 0 450 mm 450 mm 1 1 0 0 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 12.4 Uicker et al. Repeat Problem 12.3 using arbitrary (symbolic) values for the joint variables. a12 a23 a34 a45 0 12 90 23 90 34 45 0 12 23 90 34 0 , , , , , , 45 4 s12 1 s23 2 s34 3 , , , , s45 50 mm 0 1 T12 0 0 0 0 1 0 1 0 T34 0 0 0 1 0 0 0 0 1 1 0 0 0 0 1 3 0 1 0 1 0 0 1 0 0 0 0 1 T23 0 0 1 0 0 0 0 1 0 0 2 0 T13 T12T23 1 1 sin 4 cos 4 0 0 T15 T14T45 cos 4 sin 4 0 0 0 0 R5 43.75 mm 1 1 0 0 0 0 0 2 1 cos 4 sin 4 0 sin cos 0 4 4 T45 0 0 1 0 0 0 0 1 0 0 0 1 T14 T13T34 1 0 0 0 0 0 0 0 1 0 0 2 1 3 50 mm 0 1 0 1 0 0 50 mm 1 2 3 1 1 2 93.75 mm R1 T15 R5 3 1 1 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 12.5 Uicker et al. For the SCARA robot of Problem 12.1 in the position described, find the instantaneous velocity and acceleration of the same tool point, x5 = y5 = 0, z5 = 35 mm, if the actuators have (constant) velocities of 1 0.20 rad/s , 2 0.35 rad/s , and 3 4 0 . 0 1 D1 Q1 0 0 1 0 0 0 0 0 0 0 0 0 1 D3 T13Q3T13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 D2 T12Q2T12 0 0 0 1 1 D4 T14Q4T14 0 0 0 0 1 0 0 0.200 0.200 0 2 1 D11 0 0 0 0 0 0.150 0 0.150 0 0 4 3 D33 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 3 D33 3 D3 D33 3 0 0 0 0 0 0 0 0 0 15.16 mm/s 2 0 8.75 mm/s 2 0 0 0 0 43.75 mm/s 10.83 mm/s R5 5 R1 0 0 1 0 0 0 0 125 mm/rad 0 216.5 mm/rad 0 0 0 0 0 0 0 433 mm/rad 0 0 0 0 0 0.150 0 43.75 mm/s 0 0 0.150 0 0 75.78 mm/s 3 2 D22 0 0 0 0 0 0 0 0 0 0 45.75 mm/s 0 0.150 0 45.75 mm/s 75.78 mm/s 0.150 0 0 75.78 mm/s 4 D44 5 0 0 0 0 0 0 0 0 0 0 2 1 D11 1 D1 D11 1 0 0 0 0 1 0 0 0 0 0 0 0 3 2 D22 2 D2 D22 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 15.16 mm/s 2 0 8.75 mm/s 2 0 0 0 0 5 4 D44 4 D4 D44 4 0 15.16 mm/s 2 0 8.75 mm/s 2 0 0 0 0 13.5 mm/s 2 2.2 mm/s 2 R5 5 55 R1 0 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 12.6 Uicker et al. For the gantry robot of Problem 12.3 in the position described, find the instantaneous velocity and acceleration of the same tool point, x5 = y5 = 0, z5 = 43.75 mm, if the actuators have (constant) velocities of 1 2 0 , 3 40 mm/s , and 4 20 rad/s . 0 0 D1 Q1 0 0 0 0 1 0 0 0 0 0 1 D3 T13Q3T13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 1 D2 T12Q2T12 0 0 0 0 0 0 0 0 1 D4 T14Q4T14 1 0 0 0 0 0 1 0 0 0 1 450 0 0 0 180 0 0 0 0 0 0 3 2 D22 0 2 1 D11 0 0 0 4 3 D33 0 0 0 0 0 0 0 0 0 40 0 0 0 0 0 0 5 4 D44 500 0 0 500 9000 40 0 0 0 0 3600 0 0 0 2 1 D11 1D1 D11 1 0 3 2 D22 2 D2 D22 2 0 4 3 D33 3 D3 D33 3 0 5 4 D44 4 D4 D44 4 0 0 40 mm/s R5 5 R1 0 0 0 0 R5 5 55 R1 0 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 12.7 Uicker et al. The SCARA robot of Problem 12.1 is to be guided along a path for which the origin of the end effector O5 follows the straight line given by RO (t ) 40t 100 ˆi1 30t 75 ˆj1 50kˆ 1 mm 5 with t varying from 0.0 to 5.0 s; the orientation of the end effector is to remain constant with kˆ 5 kˆ 1 (vertically downward) and î 5 radially outward from the base of the robot. Find expressions for how each of the actuators must be driven, as functions of time, to achieve this motion. From the problem statement we construct the figure shown for the path described. From this we write the transformation T15. 0.800 0.600 0 100 40t 0.600 0.800 0 75 30t T15 0 0 50 1 0 0 1 0 However, as shown in the solution for Problem 12.2, cos 1 2 4 sin 1 2 4 0 250 cos 1 250 cos 1 2 sin 1 2 4 cos 1 2 4 0 250sin 1 250sin 1 2 T15 T14T45 . 0 0 250 3 1 0 0 0 1 Equating these gives (a ) 250 cos 1 250 cos 1 2 100 40t 100 1.000 0.400t (b ) 250sin 1 250sin 1 2 75 30t 75 1.000 0.400t (c ) 250 3 50 1 2 4 36.87 © Oxford University Press 2015. All rights reserved. (d ) Theory of Machines and Mechanisms, 4e Uicker et al. Squaring and adding Eqs. (a) and (b) gives 125 000 62 500cos 2 15 625 1.000 0.800t 0.160t 2 2 cos1 0.04t 2 0.20t 1.75 180 2 0 Ans. where the quadrant was found from the figure of the robot. Expanding the trigonometric functions and recognizing that 2 is now known, Eqs. (a) and (b) become 250 1 cos 2 cos 1 250 sin 2 sin 1 100 1.000 0.400t 250 sin 2 cos 1 250 1 cos 2 sin 1 75 1.000 0.400t which can be solved for sin 1 and cos 1 sin 1 3 1 cos 2 4sin 2 cos 1 4 1 cos 2 3sin 2 where 20 1 cos 2 1.000 0.400t From the ratio of these we get 3 1 cos 2 4sin 2 1 tan 1 4 1 cos 2 3sin 2 Ans. where the quadrant of 1 is found by considering the signs of the numerator and denominator separately. With both 1 and 2 known, Eqs. (c) and (d) give Ans. 3 200 mm Ans. 4 1 2 36.87 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 12.8 Uicker et al. The gantry robot of Problem 12.3 is to travel a path for which the origin of the end effector O5 follows the straight line given by RO (t ) 120t 300 ˆi1 150ˆj1 90t 225 kˆ 1 mm 5 with t varying from 0.0 to 4.0 s; the orientation of the end effector is to remain constant with kˆ 5 ˆj1 (vertically downward) and ˆi5 ˆi1 . Find expressions for the positions of each of the actuators, as functions of time, for this motion. From Problem 12.4 and the problem statement we can write 2 sin 4 cos 4 0 1 0 0 1 3 50 0 T15 cos 4 sin 4 0 0 1 0 0 1 0 0 0 0 1 0 0 120t 300 1 150 0 90t 225 0 1 Equating individual elements and solving, we get 1 90t 225 mm 2 120t 300 mm 3 100 mm 4 90 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 12.9 Uicker et al. The end effector of the SCARA robot of Problem 12.1 is working against a force loading of 10ˆi1 5tkˆ 1 N and a constant torque loading of 25kˆ 1 mm N as it follows the trajectory described in Problem 12.7. Find the torques required at the actuators, as functions of time, to achieve the motion described. Using the 1 , 2 , 3 , and 4 values from Problem 12.7 and formulae from Problems 12.2 and 12.5, 0 1 0 0 0 1 0 250sin 1 1 0 0 0 1 0 0 250 cos 1 D2 T12Q2T121 D1 Q1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 D4 T14Q4T14 0 1 0 0 From these the Jacobian and loads are 0 0 0 0 0 0 0 0 1 1 1 0 J 0 250sin 1 0 250sin 1 250sin 1 2 0 250 cos 1 0 250 cos 1 250 cos 1 2 1 0 0 0 Now, from Eq. (12.19), we get 1 25 mm N 0 0 1 D3 T13Q3T13 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 250sin 1 250sin 1 2 0 250 cos 1 250 cos 1 2 0 0 0 0 0 0 25 mm N F 10 N 0 5N 2 25 2500sin 1 mm N 3 5 N 4 25 2500sin 1 2500sin 1 2 mm N © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 12.10 The end effector of the gantry robot of Problem 12.3 is working against a force loading of 20ˆi1 10tˆj1 lb and a constant torque loading of 22.5ˆj1 NM as it follows the trajectory described in Problem 12.8. Find the torques required at the actuators, as functions of time, to achieve the motion described. Using the 1 , 2 , 3 , and 4 values from Problem 12.8 and formulae from Problems 12.4 and 12.6, 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 D1 Q1 D2 T12Q2T121 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1.107 0.406 0 0 0 1 0 0 0 1.356 0.542 D4 T14Q4T141 D3 T13Q3T131 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 From these, the Jacobian and loads are 0 0 0 0 0 0 0 0 1 22.6 N M 0 0 0 0 0 J F 89 N 0 1 0 1.107 0.406t 44.5t N 0 0 1 1.356 0.542t 0 0 1 0 0 Now, from Eq. (12.19), we get Ans. 1 0 Ans. 2 89 N Ans. 3 44.5t N 4 2.26 5.424t 54.24t 2 NM © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e PART 3 DYNAMICS OF MACHINES © Oxford University Press 2015. All rights reserved. Uicker et al. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 13 Static Force Analysis 13.1 Figure P13.1 illustrates four mechanisms and the external forces and torques exerted on or by the mechanisms. Sketch the free-body diagram of each part of each mechanism. Do not attempt to show the magnitudes of the forces, except roughly, but do sketch them in their proper locations and orientations. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e © Oxford University Press 2015. All rights reserved. Uicker et al. Theory of Machines and Mechanisms, 4e 13.2 Uicker et al. What moment M12 must be applied to the crank of the mechanism illustrated in Fig. P13.2 if P 4005 N ? RAO2 75 mm, RBA 350 mm. Kinematic analysis: sin 1 r sin sin 1 75 mmsin105 350 mm 11.95 Force analysis: P 4005ˆi N F P F ˆj F 14 34 cosˆi sin ˆj 4005 Nˆi F ˆj F 0.978ˆi 0.207ˆj 0 14 F34 4005 N 0.978 4094 N 4005 N 0.978F34 0 F14 0.207 F34 0 34 F14 0.207 4094 N 845.5 N F32 F34 4094 N 0.978ˆi 0.207ˆj 4005ˆi 845.5ˆj N M M 12 r2 F32 M12 75 mm cos105ˆi sin105ˆj × 4005ˆi 845.5ˆj N 0 M12 277.98 N.M 0 M12 277.98kˆ N.M © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 13.3 Uicker et al. If M12 452 N m for the mechanism illustrated in Fig. P13.2, what force P is required to maintain static equilibrium? RAO2 75 mm, RBA 350 mm Kinematic analysis: Recall 11.95 from Problem 13.2. x r cos cos 75 mmcos105 350 mmcos11.95 323 mm Force analysis: MOz xF14 M12 0 F14 M12 x 452 N.M 323 mm 139938 N Recall the force polygon on link 4 from Problem 13.2. P F14 tan 1399.38 N tan11.95 6510.35 N © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 13.4 Uicker et al. Find the frame reactions and torque M12 necessary to maintain equilibrium of the fourbar linkage shown in Fig. P13.4a. Kinematic analysis: R AO2 87.5 mm210 75.775ˆi 43.75ˆj mm R BO4 150 mm135.53 107.05ˆi 105.075ˆj mm R BA 150 mm82.83 18.725ˆi 148.825ˆj mm RCO4 100 mm135.53 71.375ˆi 70.05ˆj mm 445 N 445 N Force analysis: MO4 RCO4 × P R BO4 × F34 0 71.375ˆi 70.05ˆj mm × 311.732ˆi 317.574ˆj N 107.05ˆi 105.075ˆj in × cos82.83ˆi sin 82.83ˆj F 34 0 45.203 N M 119.325 inF34 kˆ 0 F34 9.4702 N m F i4 P F34 F14 0 Ans. Fi 2 F32 F12 0 F34 372.941 N82.83 46.569ˆi 370.022ˆj N F 265.153ˆi 52.447ˆj N 270.288 N168.81 14 F12 46.569ˆi 370.022ˆj N 372.941 N82.83 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M O2 Uicker et al. M12 R AO2 × F32 0 M12kˆ 75.75ˆi 43.75ˆj mm × 46.569ˆi 370.021ˆj N 0 M12 26.408 N M 13.5 M12 26.408kˆ N M Ans. What torque must be applied to link 2 of the linkage illustrated in Fig. P13.4b to maintain static equilibrium? 22.5 N RAO2 87.5 mm; RBA RBO4 150 mm; RCO4 100 mm; RO2O4 50 mm; RDO4 175 mm Kinematic analysis: R AO2 87.5 mm240 43.75ˆi 75.75ˆj mm R BO4 150 mm152.64 133.225ˆi 68.925ˆj mm R BA 150 mm105.26 39.475ˆi 144.7ˆj mm R DO4 175 mm152.64 155.425ˆi 80.425ˆj mm 222.5 N 222.5 N Force analysis: MO4 R DO4 P R BO4 F34 0 155.425ˆi 80.425ˆj in × 222.5ˆi N 133.225ˆi 68.925ˆj mm × cos105.26ˆi sin105.26ˆj F 34 18.176 N M 110.375 inF34 kˆ 0 F34 4.116 N M F34 162.109 N105.26 42.66ˆi 156.391ˆj N © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e M O2 M12 R AO2 × F32 0 Uicker et al. M12kˆ 43.75ˆi 75.751ˆj mm × 42.66ˆi 156.39ˆj N 0 M12 10.23 N M M12 10.23kˆ N M © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 13.6 Uicker et al. Sketch a complete free-body diagram of each link of the linkage illustrated in Fig. P13.6. What force P is necessary for equilibrium? RAO2 100 mm, RBA 150 mm, RBO4 125 mm, RCO4 200 mm, RCD 400 mm, and RO2O4 60 mm. Kinematic analysis: R AO2 100 mm90 100ˆj mm R 150 mm 4.86 149ˆi 13ˆj mm BA R DC 400 mm 20.44 375ˆi 140ˆj mm Force analysis: MO2 M12 R AO2 × F32 0 R BO4 125 mm44.3 89ˆi 87ˆj mm R 200 mm44.3 143ˆi 140ˆj mm CO4 90kˆ N m 100ˆj mm × cos 4.86ˆi sin 4.86ˆj F32 0 90 N m 99.640 mmF32 kˆ 0 M O4 F32 903 N 4.86 R BO4 × F34 R CO4 × F54 0 89ˆi 87ˆj mm × cos175.14ˆi sin175.14ˆj 903 N 143ˆi 140ˆj mm × cos 20.44ˆi sin 20.44ˆj F 54 0 F54 472 N 20.44=44ˆi 165ˆj N F Pˆi 443 Nˆi 165 Nˆj F ˆj=0 P 443ˆi N 86 N m 181 mmF54 kˆ 0 16 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 13.7 Uicker et al. Determine the torque M12 required to drive slider 6 of Fig. P13.7 against a load of P 112.5 N at a crank angle of 30 , or as specified by your instructor. 250 mm 150 mm RAO2 62.5 mm; RBO4 400 mm; RBC 200 mm. Kinematic analysis: R AO2 62.5 mm30 54.125ˆi 31.25ˆj mm R AO4 7.466 in73.37 2.136ˆi 7.154ˆj in 400 mm73.37 114.45ˆi 383.275ˆj mm RCB 200 mm175.20 199.3ˆi 16.725ˆj mm R BO4 Force analysis: F Pˆi F16ˆj cos175.20ˆi sin175.20ˆj F56 0 F56 P cos175.20 1112.5 N 0.996 1116.416 N F 1116.416 N175.20 112.5ˆi 93.419ˆj N 56 M O4 R BO4 ×F54 R AO4 ×F34 0 114.45ˆi 383.275ˆj mm × 12.5ˆi 93.419ˆj N + 53.4ˆi 178.85ˆj mm × cos163.37ˆi sin163.37ˆj F 34 4439.954 N M 186.65 mmF34 kˆ 0 M O2 F34 2341.679 N163.37= 2243.735ˆi 670.165ˆj N M12 R AO2 F32 0 M12kˆ 54.125ˆi 31.25ˆj mm 2243.73ˆi 670.165ˆj N 0 M12 106.38 N M 13.8 M12 106.38kˆ N M Ans. Sketch complete free-body diagrams for the four-bar linkage illustrated in Fig. P13.8. What torque M12 must be applied to link 2 to maintain static equilibrium at the position shown? © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e Uicker et al. Kinematic analysis: RCO4 350 mm 109.05 114ˆi 331ˆj mm R AO2 200 mm60 100ˆi 173ˆj mm R BA 400 mm 46.06 278ˆi 288ˆj mm , RCA 700 mm 46.06 486ˆi 504ˆj mm Force analysis: Since the lines of action of all constraint forces cannot be found from two- and threeforce members, the force F34 is resolved into radial and transverse components, . Then F34r and F34 M F34 129 N 19.05=122ˆi 42ˆj N 45kˆ N m + 350kˆ mmF34 0 M M14 + RCO4 ×F34 45kˆ N m + 114ˆi 331ˆj mm × cos 19.05ˆi sin 19.05ˆj F34 0 O4 + R CA × F43r 0 R BA P R CA × F43 A 278ˆi 288ˆj mm × 350ˆi N + 486ˆi 504ˆj mm × 122ˆi 42ˆj N + 486ˆi 504ˆj mm × cos 70.95ˆi sin 70.95ˆj F 0 r 43 101kˆ N m 41kˆ N m+624kˆ mmF43r 0 , F43r 228 N70.95=74ˆi 215ˆj N F Fr F 48ˆi 257ˆj N 261 N100.58 43 43 43 Now the lines of action for other forces may be found as shown. F F43r F43 P F23 0 74ˆi 215ˆj N 122ˆi 42ˆj N 350ˆi N F 0 , F =398ˆi 257ˆj N 474 N 32.85 M O2 M12 94.55 N m 13.9 23 23 M12 R AO2 ×F32 M12kˆ 100ˆi 173ˆj mm × 398ˆi 257ˆj N 0 M12 94.55kˆ N m Ans. Sketch free-body diagrams of each link and show in Fig. P13.9 all the forces acting. Find the magnitude and direction of the moment that must be applied to link 2 to drive the © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. linkage against the forces shown. Kinematic analysis: R AO2 200 mm30 173.2ˆi 100ˆj mm RCO4 500 mm84.34 1.973ˆi 19.902ˆj in R 700 mm67.81 264.375ˆi 648.15ˆj mm R 700 mm34.61 23.045ˆi 15.903ˆj in BA 350 mm84.34 34.525ˆi 348.3ˆj mm R DO4 CA 445 N 445 N 890 N 890 N Force analysis: Since the lines of action of all constraint forces cannot be found from two- and threeforce members, the force F34 is resolved into radial and transverse components, F34r and F34 . Then M O4 R DO4 × PD R CO4 ×F34 0 34.5251ˆi 348.3ˆj mm × 858.85ˆi 231.4ˆj N + 49.325ˆi 497.55ˆj mm × cos 5.66ˆi sin 5.66ˆj F 34 307kˆ N M 499.95kˆ mmF34 0 M A F34 614 lN 5.66=609.65ˆi 62.3ˆj N R BA × PB R CA × F43 R CA × F43r 0 264.375ˆi 648.15ˆj mm × 445ˆi N + 576.125ˆi 397.5755ˆj mm × 609.65ˆi 62.3ˆj N + 576.125ˆi 397.575ˆj mm × cos 95.66ˆi sin 95.66ˆj F 0 r 43 288.36kˆ N M 278.347kˆ N M 534.15kˆ mmF43r 0 , F43r 1059.1N 95.66= 102.35ˆi 1054.65ˆj N F43 F43r F43 712ˆi 992.35ˆj N 1219.3 N 125.66 Now the lines of action for other forces may be found as shown. F F43r F43 PB F23 0 102.35ˆi 1054.65ˆj N 609.65ˆi 62.3ˆj N 445ˆi N F 0 , 23 © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e Uicker et al. F23 =1157ˆi 992.35ˆj N 1526.35 N40.62 MO2 M12 R AO2 ×F32 0; M12kˆ 173.2ˆi 100ˆj mm × 1157ˆi 992.35ˆj N 0 M12 56kˆ N M M12 56 N M Ans. 13.10 Figure P13.10 illustrates a four-bar linkage with external forces applied at points B and C. Draw a free-body diagram of each link and show all the forces acting on each. Find the torque that must be applied to link 2 to maintain equilibrium. RAO2 150 mm, RCA 600 mm, RO4O2 600 mm, RCO4 RBA 400 mm, and RBC 300 mm. Kinematic analysis: R AO2 150 mm 30 130ˆi 75ˆj mm R 400 mm16.00 385ˆi 110ˆj mm BA RCO4 400 mm124.56 227ˆi 329ˆj mm R 600 mm42.38 443ˆi 404ˆj mm CA Force analysis: M A R BA ×PB RCA ×PC RCA ×F43 0 385ˆi 110ˆj mm × 354ˆi 354ˆj N + 443ˆi 404ˆj mm × 1 800ˆi N + 443ˆi 404ˆj mm × cos124.56ˆi sin124.56ˆj F 43 174.876kˆ N m 726.000kˆ N m 594kˆ mmF43r 0 , F 927124.56 N= 526ˆi 763ˆj N 43 F F 43 PB PC F23 0 © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e Uicker et al. 526ˆi 763ˆj N 354ˆi 354ˆj N+1 800ˆi N F23 0 , F = 920ˆi 1 117ˆj N 1 447 N 129.48 23 M O2 M12 R AO2 ×F32 0; M12kˆ 130ˆi 75ˆj mm × 920ˆi 1 117ˆj N 0 M12 214.21kˆ N m M12 214.21 N m Ans. 13.11 Draw a free-body diagram of each of the members of the mechanism illustrated in Fig. P13.11 and find the magnitudes and the directions of all the forces and moments. Compute the magnitude and direction of the torque that must be applied to link 2 to maintain static equilibrium. 534 N 801 N RAO2 50 mm; RCA 125 mm; RO4O2 RCO4 100 mm; RDO4 75 mm; RDC 50 mm; RBA 175 mm; RBC 62.5 mm. Kinematic analysis: R AO2 50 mm180 50ˆi mm R 175 mm55.98 97.9ˆi 145ˆj mm BA RCO4 100 mm124.23 56.25ˆi 82.675ˆj mm R 125 mm41.41 93.75ˆi 82.675ˆj mm CA R DO4 75 mm95.27 6.9ˆi 74.675ˆj mm 534 N 534 N 801 N Force analysis: Since the lines of action of all constraint forces cannot be found from two- and threeforce members, the force F34 is resolved into radial and transverse components, © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. . Then F34r and F34 M O4 R DO4 × PD R CO4 ×F34 0 6.9ˆi 74.675ˆj mm × 694.2ˆi 400.5ˆj N + 56.25ˆi 82.675ˆj mm × cos34.23ˆi sin 34.23ˆj F 34 F34 489.5 N34.23=404.95ˆi 275.9ˆj N 49kˆ N M 100kˆ mmF34 0 M A =0 R BA × PB + R CA × F43 R CA × F43r 0 97.9ˆi 145ˆj mm × 534ˆi N + 93.75ˆi 82.675ˆj mm × 405ˆi 276ˆj N + 93.75ˆi 82.675ˆj mm × cos 55.77ˆi sin 55.77ˆj F 0 r 43 77.43kˆ N M 7.565kˆ N M 124kˆ mmF43r 0 , F43r 685.3 N 55.77=387.15ˆi 565.15ˆj N F34 F43 17.8ˆi 841ˆj N 841 N88.79 F43 F43r F43 17.8ˆi 841ˆj N 841 N 91.21 , Ans. Now the lines of action for other forces may be found as shown. 17.8ˆi 841ˆj N 534ˆi N F23 0 , F F43 PB F23 0 , F =53.4ˆi 841ˆj N 1005.7 N56.73 , F F 124ˆi 189ˆj lb 226 lb 123.27 Ans. 23 32 23 4ˆi 189ˆj lb 156ˆi 90ˆj lb F14 0 , F F34 PD F14 0 , F14 =676.4ˆi 1241.55ˆj N 1415.1 N 61.42 , F12 F32 534ˆi 841ˆj N 1005.7 N56.73 M M R ×F 0; M kˆ 50ˆi mm × 534ˆi 841ˆj N = 0 O2 12 AO2 M12 42 N M 32 12 M12 42kˆ N M Ans. 13.12 Determine the magnitude and direction of the torque that must be applied to link 2 to maintain static equilibrium. 445 N 222.5 N RAO2 75 mm; RCA 350 mm; RBA 175 mm; RBC 200 mm. Kinematic analysis: R AO2 75 mm90 75ˆj mm RCA 350 mm 12.37 341.275ˆi 75ˆj mm R 175 mm 34.93 143.475ˆi 100.225ˆj mm BA © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 445 N 222.5 N Force analysis: M A R BA × PB RCA × PC RCA ×F14 0 143.475ˆi 100.225ˆj mm × 222.5ˆj N + 341.875ˆi 75ˆj mm × 445ˆi N + 341.875ˆi 75ˆj in × ˆj F 14 F14 4.45 N90=4.45ˆj N 31.927kˆ N M 33.375kˆ N M 350kˆ mmF14 0 F P PC F14 F23 0 222.5ˆj N 445ˆi N 4.45ˆj N F23 0 , B M O2 M12 R AO2 F32 0 M12 33.375 N M F23 =445ˆi 226.95ˆj N 498.4 N 27.02 M kˆ + 75ˆj mm × 445ˆi 226.95ˆj N 0 12 M12 33.375kˆ N M © Oxford University Press 2015. All rights reserved. Ans. =0 Theory of Machines and Mechanisms, 4e Uicker et al. 13.13 Figure P13.13 shows a Figee floating crane with leminscate boom configuration. Also shown is a schematic diagram of the crane. The lifting capacity is 16 T (with 1 T = 1 metric ton =1 000 kg) including the grab, which is about 10 T. The maximum outreach is 30 m, which corresponds to the position 2 49 . Minimum outreach is 10.5 m at 2 132. Other dimensions are given in the legend to Fig. P13.13. For the maximum outreach position and a grab load of 10 T (under standard gravity), find the bearing reactions at A, B, O2 , and O4 , as well as the moment M12 required. Notice that the photograph shows a counterweight on link 2; neglect this weight and also the weights of the members. RAO2 14.7 m; RBA 6.5 m; RBO4 19.3 m; RCA 22.3 m; RCB 16 m. (Photograph and dimensions by permission from B.V. Machinefabriek Figee, Haarlem, Holland) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Kinematic analysis: R AO2 14.700 m49.00 9.644ˆi 11.094ˆj m , R BO4 19.300 m59.70 9.739ˆi 16.663ˆj m R BA 6.500 m2.37 6.494ˆi 0.269ˆj m , RCA 22.300 m14.39 21.600ˆi 5.543ˆj m Force analysis: Note that a metric ton is a unit of mass whereas a more appropriate unit for rating a crane would be force capacity. Nevertheless, the weight of a metric ton in standard gravity is W mg 1 000 kg 9.81 m/s2 9.810 kN . Therefore, the stated load on the crane is F 98.100 kN . M A R BA ×F43 R CA ×F 0 6.494ˆi 0.269ˆj m × cos59.70ˆi sin 59.70ˆj F + 21.600ˆi 5.543ˆj m × 98.100ˆj kN 0 43 5.471kˆ mF43 2 119kˆ kN m 0 , F 38759.70 kN=195ˆi 334ˆj kN , 43 F F F F23 0 195ˆi 334ˆj kN 98.1ˆj kN F23 0 , F = 195ˆi 236ˆj kN 307 kN 129.59 , F14 F34 387 kN59.70=195ˆi 334ˆj kN , Ans. 43 23 M O2 M12 R AO2 ×F32 0 ; M12 113 kN m F12 = F32 = 195ˆi 236ˆj kN 307 kN129.59 , Ans. M12kˆ 9.644ˆi 11.094ˆj m × 195ˆi 236ˆj kN 0 M12 113kˆ kN m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.14 Repeat Problem 13.13 for the minimum outreach position. Kinematic analysis: R AO2 14.700 m132.00 9.836ˆi 10.924ˆj m , R BO4 19.300 m120.35 9.751ˆi 16.656ˆj m R BA 6.500 m3.81 6.486ˆi 0.432ˆj m , RCA 22.300 m15.83 21.454ˆi 6.083ˆj m Force analysis: Note that a metric ton is a unit of mass whereas a more appropriate unit for rating a crane would be force capacity. Nevertheless, the weight of a metric ton in standard gravity is W mg 1 000 kg 9.81 m/s2 9.810 kN . Therefore, the stated load on the crane is F 98.100 kN . M A R BA ×F43 R CA ×F 0 6.486ˆi 0.432ˆj m × cos120.35ˆi sin120.35ˆj F + 21.454ˆi 6.083ˆj m × 98.1ˆj kN = 0 43 5.815kˆ mF43 2 105kˆ kN m 0 , F 362 kN120.35= 183ˆi 312ˆj kN , 43 F F F F23 0 F23 =183ˆi 214ˆj kN 282 kN 49.51 , 43 M O2 M12 R AO2 ×F32 0, M12 109 kN m F14 F34 362 kN120.35= 183ˆi 312ˆj kN Ans. 183ˆi 312ˆj kN 98.1ˆj kN F 0 23 F12 = F32 =183ˆi 214ˆj kN 282 kN 49.51 , Ans. M kˆ 9.836ˆi 10.924ˆj m × 183ˆi 214ˆj kN 0 12 M12 109kˆ kN m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.15 Repeat Problem 13.7 assuming coefficients of Coulomb friction c 0.20 between links 1 and 6 and c 0.10 between links 3 and 4. Determine the torque M12 necessary to drive the system, including friction, against the load P. 250 mm 150 mm RAO2 62.5 mm; RBO4 400 mm; RBC 200 mm. See the figure and solution for Problem 13.7 for the kinematic and frictionless solutions. For friction between links 1 and 6, the friction angle is tan 1 0.20 11.31 . Since the impending motion VC6 /1 is to the left the friction force f16 c F16n is toward the right. Also, since the non-friction normal force F16n is downward (from the solution for Problem 13.7), the total force F16 acts at the angle 90 11.31 78.69 . Therefore, F Pˆi cos 78.69ˆi sin 78.69ˆj F ˆj cos175.20ˆi sin175.20ˆj F 0 16 56 1112.5 N cos 78.69F16 cos175.20F56 0 , sin 78.69F16 sin175.20F56 0 F 96.89 N , F 1135.484 N , F 1135.484 N175.20 1131.5ˆi 95ˆj N . For friction 16 56 56 between links 3 and 4, the friction angle is tan 1 0.10 5.71 . Since the impending motion VA3 / 4 is upward the friction force f34 c F34n is upward. Also, since the nonfriction normal force F34n is toward the left (from the solution for Problem 13.7), the total force F34 acts at the angle 163.37 5.71 157.66 . Therefore, M O4 R BO4 ×F54 R AO4 ×F34 0 114.45ˆi 383.275ˆj mm × 1131.5ˆi 95ˆj N 53.4ˆi 178.85ˆj mm × cos157.66ˆi sin157.66ˆj F 34 0 444.55 N M 185.725 mmF34 kˆ 0 , F34 2393.6 N157.66= 2213.95ˆi 909.815ˆj N M O2 M12 R AO2 ×F32 0 , M12kˆ 54.125 ˆi 31.25 ˆj mm × 2213.95 ˆi 909.815 ˆj N 0 M12 118.22 N M M12 118.22kˆ N M © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.16 Repeat Problem 13.12 assuming a coefficient of static friction 0.20 between links 1 and 4. Determine the torque M12 necessary to overcome friction. 445 N 222.5 N RAO2 75 mm; RCA 350 mm; RBA 175 mm; RBC 200 mm. See the figure and solution for Problem 13.12 for the kinematic and frictionless solution. For friction between links 1 and 4, the friction angle is tan 1 0.20 11.31 . Since the impending motion VC4 /1 is to the right the friction force f14 c F14n is toward the left. Also, since the non-friction normal force F14n is upward (from the solution for Problem 13.12), the total force F14 acts at the angle 90 11.31 101.31 . Therefore, M A R BA PB R CA × PC R CA × F14 0 143.475ˆi 100.225ˆj mm × 222.5ˆj N + 341.875ˆi 75ˆj mm × 445ˆi N + 341.875ˆi 75ˆj mm × cos101.31ˆi sin101.31ˆj F 0 14 31.923kˆ N M 33.375kˆ N M 349.95kˆ mmF14 0 F14 4.147 N101.31= 0.814ˆi 3.964ˆj N F P PC F14 F23 0 222.5ˆj N 445ˆi N 0.814ˆi 3.964ˆj N F23 0 , F23 =445.8ˆi 226.54ˆj N 500 N 26.94 M M R F 0 , M kˆ 75ˆj mm 445.8ˆi 226.54ˆj N 0 B O2 12 M12 33.435 N AO2 32 12 M12 33.435kˆ N M © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.17 In each case shown, pinion 2 is the driver, gear 3 is an idler, and the gears have module of 4.20 mm/tooth and 20 pressure angle. For each case, sketch the free-body diagram of gear 3 and show all forces acting. For (a) pinion 2 rotates at 600 rev/min and transmits 18 hp to the gearset. For (b) and (c), pinion 2 rotates at 900 rev/min and transmits 25 hp to the gearset. mN3 4.20 34 teeth mN 2 4.20 18 teeth R3 71.4 mm 37.8 mm 2 2 2 2 600 rev/min 2 62.832 rad/s cw , R 37.8 mm 2 3 2 2 62.832 rad/s 33.264 rad/s ccw 60 s/min R3 71.4 mm (a) R2 F23t 18 hp 734.25 N M/s/hp 5565 N P R33 71.4 mm 103 m 33.264 rad/s F23 F23t cos 5565 N cos20 5922.15 N , F43 F23 5922.15 N F F 23 F43 F13 0 F13 F F 5565 N 5565 N 11130 N t 23 t 43 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. mN3 4.20 mm/tooth36 teeth mN 2 4.20 mm/tooth 18 teeth 75.6 mm 37.8 mm R3 2 2 2 2 900 rev/min 2 94.248 rad/s ccw , R2 37.8 mm 94.248 rad/s 47.124 rad/s cw 2 3 2 60 s/min R3 75.6 mm (b) R2 F23t 25 hp 734.25 N M/s/hp 5152.5 N P R33 75.6 mm 10.3 m 47.124 rad/s F23 F23t cos 5152.5 N cos20 5483 N , F43 F23 5483 N F F23 F43 F13 0 F13 F23 F43 5483 N 20 5483 110 4634.7 N225 mN 2 4.20 18 37.8 mm 2 2 900 rev/min 2 94.248 rad/s ccw , 2 60 s/min mN3 4.20 36 75.6 mm 2 2 R 37.8 mm 94.248 rad/s 47.124 rad/s cw 3 2 2 R3 75.6 mm R2 F23t 25 hp 734.25 N M/s/hp 5152.5 N P R33 75.6 mm 47.124 rad/s F F 23 F43 F13 0 Ans. R3 (c) F23 F23t cos 5152.5 N cos20 5483 N , Ans. F43 F23 5483 N Ans. F13 F23 F43 5483 N 20 5483 N 70 9931.5 N135 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.18 A 15-tooth spur pinion with module of 5 mm/tooth and 20 pressure angle, rotates at 600 rev/min, and drives a 60-tooth gear. The drive transmits 18 kW. Construct a free-body diagram of each gear showing upon it the tangential and radial components of the forces and their proper directions. mN3 5 mm/tooth 60 teeth mN 2 5 mm/tooth 15 teeth 150 mm 37.500 mm R3 2 2 2 2 600 rev/min 2 62.832 rad/s R 1.500 in 2 3 2 2 62.832 rad/s 15.708 rad/s 60 s/min R3 6.000 in R2 F32t 18 kW 1000 N m/s/kW 1000 mm/m 1 910 N , r P F32 F32t tan 695 N R33 150 mm 62.832 rad/s F23t F32t 1 910 N F23r F32r 695 N © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.19 A 16-tooth pinion on shaft 2 rotates at 1 720 rev/min and transmits 5 hp to the doublereduction gear train. All gears have 20 pressure angle. The distances between centers of the bearings and gears for shaft 3 are shown in Fig. P13.19. Find the magnitude and direction of the radial force that each bearing exerts against the shaft. 4.20 m, 50 mm 200 mm 50 mm 3.175 mm, mN 2 3.175 mm/teeth 16 teeth mN A 3.175 mm/teeth 64 teeth 25.4 mm RA 101.6 mm 2 2 2 2 mN A mN B 4.20 mm/teeth 36 teeth 4.20mm/teeth 24 teeth 75.6 mm RB 50.4 mm R4 2 2 2 2 R2 2 1 720 rev/min 2 180.118 rad/s 3 R2 25.4 mm 180.118 rad/s 45.029 rad/s 2 RA 101.6 mm 60 s/min R 50.4 mm 45.029 rad/s 30.020 rad/s 4 B 3 R4 75.6 mm 5 hp 734.25 NM/s/hp 802.47 N , F F t cos 855 N P F23t 23 23 RA3 101.6 mm 45.029 rad/s F43t RA t 101.6 mm 802.47 N 1617.67 N F23 50.4 mm RB F43 F43t cos 1721.49 N © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Choosing a coordinate system with origin at C as shown we have FA F23 855 N20 802.47ˆi 293.79ˆj N R A 101.6ˆj 50.4kˆ mm R 50.4ˆj 254kˆ mm F F 1721.49 N 20 1617.67ˆi 527.64ˆj N B 43 B FC F ˆi F ˆj F F x ˆi F y ˆj D M C x C y C RC 0 D D R D 304.8kˆ mm R A ×FA R B ×FB R D ×FD 0 101.6ˆj 50.4kˆ mm × 803.47ˆi 293.79ˆj N 50.4ˆj 254kˆ mm × 1617.67ˆi 587.84ˆj N 304.8kˆ mm × F ˆi F ˆj 0 14.79ˆi 40.72ˆj 81.43kˆ N M 148.4ˆi 407.6ˆj 81.43kˆ N M 304.8F ˆi 304.8F ˆj mm 0 x D y D FD 350 lb163.42 1495.2ˆi 445ˆj N Ans. FDx 1495.2 N, FDy 445 N F F A FB FC FD 0 803.47ˆi 293.79ˆj N 1617.67ˆi 587.84ˆj N F 1495.2ˆi 445ˆj N 0 , C FC 961.2 N188.86 952.3ˆi 146.85ˆj N Ans. © Oxford University Press 2015. All rights reserved. y D x D Theory of Machines and Mechanisms, 4e Uicker et al. 13.20 Solve Problem 13.17 if each pinion has right-hand helical teeth with a 30 helix angle and a 20 pressure angle. All gears in the train are helical, and, of course, the module is 4.20 mm/teeth for each case. Since the pressure angles and the helix angle are related by cos tan n tan t , t tan 1 tan n cos tan 1 tan 20 cos30 22.80 mN3 4.20 mm/teeth 34 teeth mN 2 4.20 mm/teeth 18 teeth 71.4 mm 37.8 mm R3 2 2 2 2 600 rev/min 2 62.832 rad/s cw , R2 37.8 mm 62.832 rad/s 33.264 rad/s ccw 2 3 2 60 s/min R3 71.4 mm (a) R2 F23t 18 hp 734.25 N M/s/hp 5607 N P R33 71.4 mm 33.264 rad/s F23r F23t tan t 5607 N tan 22.80 2358.5 N , F23a F23t tan 5607 N tan 30 3235.15 N F23 5607ˆi 2358.5ˆj 3235.15kˆ N F43 5607ˆi 2358.5ˆj 3235.15kˆ N F F F F 0 F 11218.45ˆi N M R ˆj×F 23 43 3 23 13 13 Ans. R3ˆj F43 M13 0 71.4ˆj mm × 5607ˆi 2358.5ˆj 3235.15kˆ N 71.4ˆj mm × 5607ˆi 2358.5ˆj 3235.15kˆ lb M 71.4ˆj mm × 5607ˆi 2358.5ˆj 3235.15kˆ N 71.4ˆj mm × 5607ˆi 2358.5ˆj 3235.15kˆ N M M13 458.238ˆi N M This moment must be supplied by the shaft bearings. © Oxford University Press 2015. All rights reserved. Ans. 13 0 13 0 Theory of Machines and Mechanisms, 4e Uicker et al. mN3 4.20 mm/teeth 36 teeth mN 2 4.20 mm/teeth 18 teeth 75.6 mm 37.8 mm R3 2 2 2 2 900 rev/min 2 94.248 rad/s ccw , R2 37.8 mm 94.248 rad/s 47.124 rad/s cw 2 3 2 60 s/min R3 75.6 mm (b) R2 F23t 25 hp 734.25 N M/s/hp 5152.5 N P R33 75.6 mm 47.124 rad/s F23r F23t tan t 5152.5 N tan 22.80 2184.95 N , F23a F23t tan 5152.5 N tan 30 2999.3 N F23 5152.5ˆi 2184.95ˆj 2999.3kˆ N F43 2184.95ˆi 5152.5ˆj 2999.3kˆ N F13 3ˆi 3ˆj N Ans. F F23 F43 F13 0 M R ˆj×F R ˆi ×F M 0 3 23 3 43 13 75.6ˆj mm × 5152.5ˆi 2184.95ˆj 2999.3kˆ N 756ˆi mm × 2184.95ˆi 5152.5ˆj 2999.3kˆ N M 13 M13 224.95ˆi 224.95ˆj N M This moment must be supplied by the shaft bearings. Ans. mN3 4.20 mm/teeth 36 teeth mN 2 4.20 mm/teeth 18 teeth 75.6 mm 37.8 mm R3 2 2 2 2 900 rev/min 2 94.248 rad/s ccw , R2 37.8 mm 94.248 rad/s 47.124 rad/s cw 2 3 2 60 s/min R3 75.6 mm (c) R2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e F23t Uicker et al. 25 hp 734.25 N M/s/hp 5152.5 N P R33 75.6 mm 47.124 rad/s F23r F23t tan t 5152.5 N tan 22.80 2184.95 N , F23a F23t tan 5607 N tan 30 2999.3 N F 2184.95ˆi 5152.5ˆj 2999.3kˆ N F23 5152.5ˆi 2184.95ˆj 2999.3kˆ N 43 F13 7378.1ˆi 7378.1ˆj N F F F M R ˆj×F 23 3 F13 0 ˆ 23 R3i ×F43 M13 0 43 Ans. 75.6ˆj mm × 5152.5ˆi 2184.95ˆj 2999.3kˆ N 75.6ˆi mm × 2184.95ˆi 5152.5ˆj 2999.3kˆ N M 13 M13 224.95ˆi 224.95ˆj N M This moment must be supplied by the shaft bearings. Ans. 13.21 Analyze the gear shaft of Example 13.8 and find the bearing reactions FC and FD . The solution is shown in Fig. 13.20c. 623 N 525 N 690 N 58.3 N 94.82 mm 1117 N 316 N 98 .5 mm 1223.75 N 761 N 1806.7 N 207 N 623 N FC 525ˆi 623ˆj 1171kˆ N F 316ˆi 6901kˆ N D © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.22 In each of the bevel gear drives illustrated in Fig. P13.22, bearing A takes both thrust load and radial load, whereas bearing B takes only radial load. The teeth are cut with a 20 pressure angle. For (a) T2 20ˆi N M and for (b) T2 26.7kˆ N M . Compute the bearing loads for each case. 32 mm 50 mm 26.25 mm 17.25 mm 42.5 mm 62.5 mm 2.5 mm (a) 34.5 mm 4.2 mm 50 mm tan 1 32 teeth 16 teeth 63.43 F32t T2 R2 20 N M 17.25 mm 1161.45 N F32r F32t tan cos 189.12 N F23 189.1ˆi 1161.45ˆj 377.8kˆ N M A F32a F32t tan sin 377.8 N R BA ×FB R PA ×F23 T3 0 50kˆ mm × F ˆi F ˆj 34.5ˆi 59kˆ mm × 189.12.5ˆi 1161.45ˆj 377.8kˆ N T kˆ 0 50 mmF ˆi 50 mmF ˆj 68.49ˆi 1.889ˆj 40kˆ N M T kˆ 0 x B y B y B 3 x B 3 FB 37.825ˆi 1370.6ˆj N FA 226.95ˆi 209.15ˆj 378.25kˆ N T3 40kˆ N M F F A (b) FB F23 0 Ans. Ans. tan 1 18 teeth 24 teeth 36.87 F32t T2 R2 26.7 N M 32 mm 834.375 N F32r F32t tan cos 242.97 N F32 242.97ˆi 834.375ˆj 182kˆ N M A F32a F32t tan sin 182 N R BA ×FB R PA ×F32 T2 0 50kˆ mm × F ˆi F ˆj 32ˆi 20kˆ mm × 242.97ˆi 834.375ˆj 182kˆ N 26.7kˆ N M 0 50 mmF ˆi 50 mmF ˆj 16.687ˆi 0.89ˆj 26.7kˆ N M 26.7kˆ N M 0 x B y B y B x B FB 17.8ˆi 333.75ˆj lb © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e F F A FB F23 0 Uicker et al. FA 222.5ˆi 1170.35ˆj 182.45kˆ N © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 18.75 mm 43.75 mm 13.23 Figure P13.23 illustrates a gear train composed of a pair of helical gears and a pair of straight-tooth bevel gears. Shaft 4 is the output of the train and delivers 6 hp to the load at a speed of 370 rev/min. All gears have pressure angles of 20 . If bearing E is to take both thrust load and radial load, whereas bearing F is to take only radial load, determine the force that each bearing exerts against shaft 4. 12.5 mm, 3m, 21.875 mm, 21.875 mm, 2m, The diameters of the bevel gears at their large faces are R3 mN3 2 3 mm/tooth 2 teeth 30 mm R4 mN4 2 3 mm/tooth×2 teeth 60 mm tan 1 R4 R3 63.43 tan 1 R3 R4 26.57 The average pitch radii are R4,avg R4 12.5sin 51.3 mm R3,avg R3 12.5sin 25.65 mm 4 370 rev/min 2 38.746 rad/s 60 s/min 6 hp 734.25 N M/s/hp 2216 N P F34t R4,avg4 51.3 mm 38.746 rad/s F34r F34t tan cos 360.45 N F34 720.9ˆi 360.45ˆj 2216kˆ N M E F34a F34t tan sin 720.9 N R FE ×FF R PE ×F34 T4 0 60ˆi mm × F ˆj F kˆ 18ˆi 51.3ˆj mm × 720.9ˆi 360.45ˆj 2216kˆ N 113.69ˆi N M 0 60 mmF ˆj 60 mmF kˆ 113.69ˆi 40ˆj 30.48kˆ in lb 113.69ˆi N M 0 y F z F F F E z F y F FF F34 0 FF 489.5ˆj 640.8kˆ N FE 720.9ˆi 849.95ˆj 1575.3kˆ N © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.24 Using the data of Problem 13.23, find the forces exerted by bearings C and D onto shaft 3. Which of these bearings should take the thrust load if the shaft is to be loaded in compression? The pitch radius of the helical gear S is RS mN S 2 2 mm/teeth 35 teeth 2 35 mm F23t F43t R3,avg RS 2216 N 25.65 mm 36.45 mm 1559.4 N F23r F23t tan 1559.4 N tan 20 567.575 N F23a F23t tan 1559.4 N tan 30 900.32 N F 567.575ˆi 900.32ˆj 1559.4kˆ N 23 M C R DC ×FD R PC ×F43 R RC ×F23 0 43.75ˆj mm × F ˆi F kˆ 25.65ˆi 67.425ˆj mm × 720.9ˆi 360.45ˆj 2216kˆ N 36.45ˆi 21.875ˆj in × 567.575ˆi 900.32ˆj 1559.4kˆ N 0 43.75 mmF ˆi 43.75 mmF kˆ 149.4ˆi 56.85ˆj 39.38kˆ N m 34ˆi 56.85ˆj 45.278kˆ N m 0 x D z D F F C z D x D FD F23 F43 0 FD 133.5ˆi 4191.9kˆ N FC 284.8ˆi 538.45ˆj 418.3kˆ N Since the thrust force is in the jˆ direction, C should be a thrust bearing. © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.25 Use the method of virtual work to solve the slider-crank mechanism of Problem 13.2. sin 1 r sin sin 1 75 mm sin105 350 mm 11.95 x r cos cos 75 mmcos105 350 mmcos11.95 342.4 mm The first-order kinematic coefficient is x dx d RI24 I12 x tan 342.4 mm tan11.95 72.467 mm M12 Px 4005 N 72.467 mm 290.23 N M cw Ans. 13.26 Use the method of virtual work to solve the four-bar linkage of Problem 13.5. 222.5 N RAO2 87.5 mm; RBA RBO4 150 mm; RCO4 100 mm; RO2O4 50 mm; RDO4 175 mm. The first-order kinematic coefficient is 4 d4 d2 RI24 I12 RI24 I14 64.420 mm 114.425 mm 0.563 M14 RDO4 P sin152.64 175 mm 222.5 N sin152.64 17.89 N M cw M12 M14 d4 d2 M144 17.89 N M cw 0.563 10.072 N M ccw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.27 Use the method of virtual work to analyze the crank-shaper linkage of Problem 13.7. Given that the load remains constant at P 100ˆi lb, find and plot a graph of the crank torque M12 for all positions in the cycle using increments of 30 for the input crank. xAO4 RAO4 cos 4 2.5cos 2 6 2.5sin 2 2.5cos 2 yAO4 RAO4 sin 4 6 2.5sin 2 4 tan 1 RAO4 42.25 30sin 2 yI24 I14 RAO4 sin 4 4 yBC 8sin 5 16 16sin 4 5 sin 1 2 2sin 4 d 4 yI24 I14 6 1 6sin 4 RAO4 d 2 yI24 I14 yI46C yBC xC xCB 8sin 5 8cos 5 16 cos 4 8cos 5 8 sin 5 2 cos 4 tan 5 dxC d4 yI46 I14 16 8sin 5 16cos 4 tan 5 M12 dxC d 4 d 4 d 2 P © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Values for one cycle are shown in the following table. 2 (deg.) 4 (deg.) RAO4 (mm) d 4 d 2 5 (deg.) dxC d4 (mm) M12 (N m) 0 30 60 90 120 150 180 210 240 270 300 330 360 67.38 73.37 81.30 90.00 98.70 106.63 112.62 114.50 108.05 90.00 71.95 65.50 67.38 162.5 189.15 206.5 212.5 206.5 189.15 162.5 130.5 100.85 87.5 100.85 130.5 162.5 0.147 93 0.240 15 0.281 97 0.294 12 0.281 97 0.240 15 0.147 93 0.04593 0.41416 0.71429 0.41416 0.04593 0.147 93 8.85 4.80 1.32 0.00 1.32 4.80 8.85 10.37 5.65 0.00 5.65 10.37 8.85 393.175 392.875 396.775 400 394 373.65 345.275 333.65 368.05 400 392.575 394.35 393.75 25.88 41.98 49.78 52.35 49.43 39.93 22.73 67.83 127.143 72.35 8.06 25.88 The values of M 12 from this table are graphed as follows: 100 50 -50 -100 -150 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.28 Use the method of virtual work to solve the four-bar linkage of Problem 13.10. 3 d3 d2 RI RB dR B RC dRC RI23I13 75 mm 688 mm 0.1089 d2 3kˆ R BI13 0.1089kˆ 568 mm135.33 61.881 mm45.33 d kˆ R 0.1089kˆ 662 mm124.56 72.153 mm34.56 2 23 I12 3 M12 PB RB PC RC CI13 500 N135 61.881 mm45.33 1 800 N0 72.153 mm34.56 30.940 cos89.67 N m+129.876 cos 34.56 N m M12 107 N m cw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 13.29 A car (link 2) that weighs 8900 N is slowly backing a 4450 N trailer (link 3) up a 30 inclined ramp as illustrated in Fig. P13.29. The car wheels are of 325 mm radius, and the trailer wheels have 250 mm radius; the center of the hitch ball is also 13 in above the roadway. The centers of mass of the car and trailer are located at G2 and G3 , respectively, and gravity acts vertically downward in Fig. 13.29. The weights of the wheels and friction in the bearings are considered negligible. Assume that there are no brakes applied on the car or on the trailer, and that the car has front-wheel drive. Determine the loads on each of the wheels and the minimum coefficient of static friction between the driving wheels and the road to avoid slipping. 125 0m m 600 mm 800 mm 1200 mm 900 mm 2000 mm 4450 N 8900 N For the trailer: RG3B 945ˆi 863.15ˆj mm 1279.9 mm42.41 M 1250 mmF kˆ R W 0 13 B G3 B 3 F13 3364.2 N120 1682ˆi 2914.75ˆj N F F 13 Ans. F23 W3 0 F23 2278.49 N42.41 1682ˆi 1535.25ˆj N For the car: MP 2000 mmF12Rkˆ 800 mm 8900 N kˆ 2900ˆi 325ˆj mm F32 0 F F F 12 f 12ˆi F12R F32 0 F12R 5513.55ˆj N F F 4921.7ˆj N 12 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e f12 F 1682 N 4921.7 N F 12 Uicker et al. f12 1682ˆi N Ans. 0.34 Ans. 13.30 Repeat Problem 13.29 assuming that the car has rear-wheel drive rather than front-wheel drive. The entire solution is identical with that of Problem 13.29 except that friction force f12 acts on the rear wheel of the car instead of on the front wheel. The solution process and all values are the same until the final step. Then Ans. f12 F12R 1682 N 5513.5 N 0.31 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.31 The low-speed disk cam with oscillating flat-faced follower illustrated in Fig. P13.31 is driven at a constant shaft speed. The displacement curve for the cam has a full-rise cycloidal motion, defined by Eq. (6.13), with parameters L 30 , 30 , and a primecircle radius Ro 30 mm ; the instant pictured is at 2 112.5. A force of FC 8 N is applied at point C and remains at 45 from the face of the follower as demonstrated. Use the virtual work approach to determine the moment M12 required on the crankshaft at the instant shown to produce this motion. RO2O3 50 mm; RB 42 mm; RC 150 mm. The moment on link 3 caused by the output load is M13 RCO3 ×FC 150 mm 8 N sin 135 kˆ 0.849kˆ N m From Eq. (6.13b), 2 30 112.5 L y 1 cos 1 cos 2 0.200 150 150 From virtual work M12 d3 d 2 M13 yM13 0.200 0.849kˆ N m 0.170kˆ N m Ans. 13.32 Repeat Problem 13.31 for the entire lift portion of the cycle, finding M12 as a function of 2. From Problem 13.31 M13 RCO3 FC 150 mm 8 N sin 135 kˆ 0.849kˆ N m 360 2 2 30 L 1 cos 1 cos 0.200 1 cos 2.4 2 150 150 M12 yM13 0.200 1 cos 2.4 2 0.849kˆ N m 0.170 1 cos 2.4 2 kˆ N m Ans. y © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.33 A disk 3 of radius R is being slowly rolled under a pivoted bar 2 driven by an applied torque T as illustrated in Fig. P13.33. Assume that a coefficient of static friction of exists between the disk and ground and that all other joints are frictionless. A force F is acting vertically downward on the bar at a distance d from the pivot O2 . Assume that the weights of the links are negligible in comparison to F. Find an equation for the torque T required as a function of the distance x RCO2 , and an equation for the final distance x that is reached when friction no longer allows further movement. d cos d FB x cos x Rd T F23 R sin FB sin MC 0 X But, for geometric compatibility, R x sin . Therefore, 2 T FB d sin 2 FB d R x M O2 0 F32 FB Ans. Also, R sec 1 tan 2 1 R R R 1 sin tan tan tan 2 Motion is still possible as long as tan , or as long as x x R 1 2 1 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.34 Links 2 and 3 are pinned together at B and a constant vertical load P 800 kN is applied at B as illustrated in Fig. P13.34. Link 2 is fixed in the ground at A and link 3 is pinned to the ground at C. The length of link 2 is 8 m and it has a 150 mm solid square crosssection. The length of link 3 is 0.5 m and it has a solid circular cross-section with diameter D. Both links are made from a steel with a modulus of elasticity E 207 GPa and a compressive yield strength Syc 200 MPa. Using the theoretical values for the end condition constants of each link, determine: (i) the slenderness ratio, the critical load, and the factor of safety guarding against buckling of link 2; and (ii) the minimum diameter Dmin of link 3 if the static factor of safety guarding against buckling is to be N 2 . (i) The area moment of inertia and the radius of gyration of link 2, respectively, are 4 bh3 150 mm 150 mm I2 0.421 88 104 m 12 12 4 I 0.150 m b /12 b k2 2 0.043 30 m 2 A2 b 12 12 Therefore, the slenderness ratio of link 2 is L 8m Sr2 2 184.75 Ans. k2 0.043 30 m The end-condition constant for link 2 (with fixed-pinned ends) is C2 2. Therefore, the slenderness ratio at the point of tangency is 3 Sr D 2 2 2 207 109 Pa 2C2 E 202.14 S yc 200 106 Pa Comparing these gives Sr2 Sr D . Therefore, the Johnson parabolic equation must be 2 used to determine the critical load of link 2. The critical unit load of link 2 is 2 Pcr S yc Sr2 1 2 S yc A2 2 C2 E © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Substituting the given information into this equation, the critical load of link 2 is Pcr2 2.62 106 N Ans. The axial compressive load F2 is the component of the vertical load P acting along the central axis of the link 2 as shown in this figure: 30° F2 P 60° F3 Therefore, the axial compressive load in link 2 is F2 P cos30o 692.8 kN Similarly, the axial compressive load in link 3 is F3 P sin 30o 400 kN The factor of safety guarding against buckling for link 2 is Pcr 2.62 106 N N2 2 3.782 F2 692.8 103 N Therefore, link 2 is safe against this axial compressive load. Ans. (ii) The end condition constant for link 3 (with pinned-pinned ends) is C3 1 . The slenderness ratio at the point of tangency for link 3 is Sr D 3 2C3 E 2 1 207 109 Pa 142.93 S yc 200 106 Pa (1) The cross-sectional area and the area moment of inertia of link 3 are D2 D4 A3 and I 3 4 64 Therefore, the radius of gyration for the link 3, in terms of the diameter D, is I D k3 3 A3 4 Therefore, the slenderness ratio for link 3, in terms of diameter D, is L 0.5 m 2 m Sr 3 k3 D 4 D To determine the minimum diameter of link 3 to prevent buckling, the critical load must be derived in terms of the diameter D for both the Euler column formula and the Johnson parabolic equation. The critical load can be written as Pcr3 N3 F3 3 Substituting N3 2 and F3 from above, the critical load is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Pcr3 2 400 kN 800 kN CASE (1). The critical load in terms of the diameter D from the Euler column formula is C 2E N Pcr3 A3 3 2 4.011 44 1011 4 D 4 m Sr 3 Equating with the load F3 gives Pcr3 4.011 44 1011 N m4 D4 800 kN Therefore, the minimum diameter from the Euler column formula is DEuler 0.038 m (2) CASE (2). The critical load can be written in terms of the diameter D from the Johnson parabolic equation as 2 S yc Sr 1 Pcr A3 S yc 2 C3 E 3 3 or as Pcr3 1.570 8 108 Pa D2 15 377.3 N Equating with the load F3 gives Pcr3 1.570 8 108 Pa D2 15 377.3 N 800 kN Therefore, the minimum diameter of the link 3 from the Johnson parabolic equation is DJohnson 0.072 m (3) Note that the diameter given by the Euler column formula, Eq.(2), is smaller than the diameter from the Johnson parabolic equation, Eq. (3), i.e., ( DEuler DJohnson ). In certain cases, the claim that the bigger of the two diameters is the correct answer may not be true. Therefore, to determine the minimum diameter of the column we need to decide which of the two criteria is valid. The slenderness ratio must be compared with the slenderness ratio at the point of tangency for both diameters. Tthe slenderness ratio of link 3 is 2m Sr3E 52.63 DEuler Comparing with Eq. (1), the conclusion is Sr3E Sr D3 Therefore, the Euler column formula is not appropriate. So Dmin 0.038 m. From Eq. (3), the slenderness ratio of link 3 can be written as 2m Sr3J 27.78 DJohnson The conclusion is Sr3J Sr D 3 Therefore, the Johnson parabolic equation is the valid equation. The minimum diameter of the column 3 from the Johnson parabolic equation is Dmin DJohnson 0.072 m 72 mm Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.35 The horizontal link 2 is subjected to the load F 150 kN at C as illustrated in Fig. P13.35. The link is supported by the solid circular aluminum link 3. The lengths of the links are L2 RCA 5 m, RBA 3 m, and L3 RBD 3 m. The end D of link 3 is fixed in the ground and the opposite end B is pinned to link 2 (that is, the effective length of the link is LEFF 0.5 L3 ). For aluminum, the yield strength is Syc = 370 MPa and the modulus of elasticity is E = 207 GPa. Determine the diameter d of the solid circular cross-section of link 3 to ensure that the static factor of safety is N = 2.5. The cross-sectional area and the area moment of inertia of link 3, respectively, are A = π d2/ 4 and I = π d 4 / 64 Therefore, the radius of gyration of the link is I d 4 64 d A d2 4 4 Using the effective length LEFF 0.5 L3 , the slenderness ratio of the link is k Sr LEFF k 0.5 3 m d / 4 6 m d (1) The slenderness ratio at the point of tangency is Sr D 2E Syc 2 207 109 Pa 370 106 Pa 105.09 (2) Taking moments about A gives 3 m P 5 m F cos60 where P is the compressive load acting at B on link 3. Solving this equation, the compressive load is 5 m 150 000 N 0.5 125 000 N P 3m The factor of safety guarding against buckling of link 3 is defined as N Pcr P Substituting N = 2.5, the critical unit load is Pcr 2.5 125 000 N 312 500 N Using the Euler column formula, the critical unit load can be written as Pcr 2 E A Sr 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Which, with the available data and Eq. (1), can be written as 2 9 312 500 N 207 10 Pa 2 d2 4 6 m d Rearranging this equation gives d 4 701.12108 m4 Therefore, the diameter of link 3 is d 0.0515 m 51.5 mm Using the Johnson parabolic equation, the critical unit load can be written as 2 Pcr S 1 Sy Sr y A E 2 (3) which can be written as 2 370 106 10 m d 312 500 N 1 6 370 10 Pa d2 4 207 109 Pa 2 Rearranging this equation gives d 2 5.60 103 m2 Therefore, the diameter of link 3 is d 0.074 8 m 74.8 mm (4) To check which answer is valid, that is, Eq. (3) or Eq. (4), recall that the slenderness ratio, from Eq. (1), is Sr = 6 m/ d To check the Euler column formula, the slenderness ratio is (Sr)EULER = 6 m / (0.0515 m) = 116.5 Comparing this answer with Eq. (2) indicates that (Sr)EULER > (Sr)D that is 116.5 > 105.09 Therefore, the Euler column formula is a valid equation. The correct diameter of link 3 is d = 51.5 mm Ans. Next we check the validity of the Johnson parabolic equation. The slenderness ratio is (Sr)JOHNSON = 6 m / (0.0748 m) = 80.21 Therefore (Sr)JOHNSON < (Sr)D; that is, whether 80.21 < 105.09, which is not possible. Therefore, the Johnson parabolic equation is not valid. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.36 The horizontal link 2 is subjected to the inclined load F 8 000 N at C as illustrated in Fig. P13.36. The link is supported by a solid circular cross-section link 3 whose length L3 BD 5 m . The end D of the vertical link 3 is fixed in the ground link and the end B supports link 2 (that is, the effective length of the link is LEFF 0.5 L3 ). Link 3 is a steel with a compressive yield strength Syc 370 MPa and a modulus of elasticity E 207 GPa . Determine the diameter d of link 3 to ensure that the factor of safety guarding against buckling is N 2.5. Also, answer the following statements true or false and briefly give your reasons. (i) The slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic equation does not depend on the geometry of the column. (ii) Under the same loading conditions, a link with pinnedpinned ends will give a higher factor of safety against buckling than an identical link with fixed-fixed ends. (iii) If the slenderness ratio Sr ( Sr ) D at the point of tangency then the critical unit load does not depend on the yield strength of the column material. The cross-sectional area and the area moment of inertia of link 3, respectively, are A = π d2/ 4 and I = π d 4 / 64 Therefore, the radius of gyration of the link is k I A d 4 64 d d2 4 4 Taking moments about A gives © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 4 m P 5 m F cos 60 where P is the compressive load acting at B on link 3. Rearranging this equation, the compressive load P is P 5 m 8 000 N 0.5 4 m 5 000 N Using the effective length LEFF 0.5L3 , the slenderness ratio of the link is Sr LEFF / k 0.5 5 m d 4 10 m d (1) The slenderness ratio at the point of tangency is Sr D 2 E S yc 12 2 207 109 Pa 370 106 Pa 12 105.087 The factor of safety guarding against buckling can be written as N = Pcr / P Therefore, the critical unit load is Pcr NP 2.5 5 000 N 12 500 N and the critical unit load for this factor of safety is Pcr 12 500 N A d2 4 From the Euler column formula, the critical unit load can be written as Pcr 2 E 2 A Sr Equating Eqs. (2) and (3) gives 12 500 N 2 207 109 Pa 2 d2 4 10 m d Rearranging and solving, the diameter of the link using the Euler formula is d 0.0297 m 29.7 mm (2) (3) (4) From the Johnson parabolic equation, the critical unit load can be written as 2 Pcr 1S S Sy y r A E 2 Substituting the known data gives 2 370 106 Pa 10 m d 12 500 N 1 6 370 10 Pa d2 4 207 109 Pa 2 Rearranging and solving, the diameter of the link using the Johnson parabolic equation is d 0.0676 m 67.6 mm (5) To determine the correct diameter, that is, Eq. (4) or Eq. (5), the slenderness ratio from Eq. (1) is Sr 10 m d Using Eq. (4), the slenderness ratio, from the Euler column formula, is (Sr)EULER = 10 m / 0.0297 m = 336.7 Since 336.7 > 105.087, (Sr)EULER > (Sr)D is valid. Therefore, the diameter of link 3 is d = 29.7 mm Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. To check the Johnson parabolic equation: Using Eq. (5), the slenderness ratio, from the Johnson parabolic equation, is (Sr)JOHNSON = 10 m / 0.0676 m = 147.93 Since 147.93 > 105.087, (Sr)JOHNSON > (Sr)D, which is not possible. Therefore, the Johnson parabolic equation is not valid. Statement (i) is true. The reason is that the slenderness ratio at the point of tangency is defined as Ans. ( Sr ) D 2 E / S yc 12 which is a function of only the material properties of the link (and does not depend on the geometry of the link). Statement (ii) is false. Ans. The factor of safety is defined as N = Pcr / P. Therefore, a higher value for the critical load Pcr will give a higher value for the factor of safety. The critical load Pcr is greater for fixed-fixed ends (C = 4) than for pinned-pinned ends (C = 1) from both the Euler column formula and the Johnson parabolic equation. Statement (iii) is true. Ans. 2 P E When Sr > (Sr)D, then we must use the Euler column formula; that is, cr 2 , which A Sr does not depend on the yield strength of the material. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.37 A load PA is acting at A and a load PB is acting at B of the horizontal link 3, as illustrated in Fig. P13.37. Link 3 is pinned to the vertical link 2 at O and link 2 is fixed in the ground link 1 at D. The lengths are AO 1200 mm, OB 600 mm, and DO 1800 mm. Both links have solid circular cross-sections with diameter D 50 mm and are made from a steel alloy with a compressive yield strength Syc 585.65 mPa, a tensile yield strength Syt 516.75 mPa, and modulus of elasticity E 206.7 103 mPa. Assuming that links 2 and 3 are in static equilibrium and using the theoretical value for the end-condition constant for link 2, determine: (i) the magnitude of the force PB that is acting as shown at B if PA 133.5 RN, (ii) the critical load, critical unit load, and the factor of safety to guard against buckling for link 2, and (iii) the diameter of a solid circular cross-section for link 2 that will ensure the factor of safety guarding against buckling of the link is N = 4. (i) The free body diagram of link 3 is as shown in the figure below. Taking moments about O gives M O 1200 mm PAy 600 mm PBy 0 which can be written as 1200 mm PA cos30 600 mm PB cos30 Therefore, the reaction force at B is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. PB 2 PA Substituting the given data into this equation, the reaction force at B is PB 133 5 RN 267 RN Taking the sum of the forces in the y-direction on link 3 gives F y PAy PBy F23y 0 which can be written as F23y PA cos30 PB cos30 Substituting Eq. (1) gives F23y 3PA cos30 3 133.5 RN cos30 346.84 RN (1) Ans. (2) Taking the sum of the forces in the x-direction gives F x PAx PBx F23x 0 which can be written as F12x PA sin 30 PB sin 30 Substituting Eq. (1), the x-component of the reaction force at O is F23x 200.25 RN (ii) A I 4 The cross-sectional area and the area moment of inertia of link 2, respectively, are D2 D4 4 (50 mm)2 1963.5 mm2 and (50 mm)4 306796.875 mm4 64 64 The radius of gyration of link 2 is I 306796.875 mm 4 12.5 mm A 1963.5 mm 2 The slenderness ratio of link 2 can be definded as L 1800 mm Sr 150 k 12.5 mm and the slenderness ratio of link 2 at the point of tangency can be written as 2CE Sr D S yc k (3) where the end condition constant for fixed-pinned end conditions (using the theoretical value) is C = 2; that is, the effective length for fixed-pinned ends is LEFF 0.5L . Therefore, the slenderness ratio of link 2 at the point of tangency is 2 2 206.7 103 mPa 118.04 (4) 585.65 mPa In order to determine the critical load on link 2, we must first determine if this link is an Euler column or a Johnson column. The criterion for using the Johnson parabolic equation is Sr Sr D Sr D © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. From Eqs. (3) and (4) this implies that 150 118.04 , which is a contradiction. Therefore, link 2 is an Euler column. The critical load on link 2 from the Euler column equation can be written as C 2 E (5) Pcr A 2 Sr Substituting the known values into this equation, the critical load on link 2 is 3 2 206.7 10 mPa 3 Ans. Pcr 1963.5 mm 335.695 10 RN or 355.695 RN 2 150 The critical unit load on link 2 is Pcr 355.695 103 N 181.15 mPa Ans. A 1963.5 mm2 Link 2 is in compression as shown in the figure. The definition of the factor of safety for link 2 is P N cry F32 where, from Eq. (2), F32y 77 942 lb is the compressive load at point O on link 2. Therefore, the factor of safety for link 2 is 355.695 N N 1.025 Ans. 346840 N (iii) For the circular cross-section of link 2 and a factor of safety N = 4, the critical load for buckling can be written as Pcr N 4 346840 N Therefore, the required critical load for the buckling is Pcr 346840 N 1387.36 RN (6) The cross-section area and the area moment of inertia of the solid circular link 2, respectively, are A D2 4 and I D4 64 Therefore, the radius of gyration of the link is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. I D 4 64 D 4 A D2 4 The slenderness ratio of link 2 is L 1800 mm 7200 mm (7) Sr k D4 D First consider the Euler column formula. Substituting Eqs. (6) and (7) into Eq. (5), the critical load is C 2 E D 2 2 2 206.7 103 mPa Pcr A 2 1387.36 RN 4 7200 mm D 2 Sr k Rearranging this equation gives 4 1387360 N(7200 mm) 2 D4 9556506.65 mm 2 2 3 206700 mPa Therefore, the diameter of the cross-section of the link 2 is D 68.25 mm , Substituting this into Eq. (7), the slenderness ratio of link 2 is 7200 mm 7200 mm Sr 105.5 (8) D 68.25 mm Compaing Eq. (8) with Eq. (4) gives that Sr Sr D ; that is, 105.5 118.04 . Therefore, the condition for link 2 to be an Euler column is not satisfied; that is, the assumption that the link is an Euler column is not correct. Now we assume that link 2 is a Johnson column; the Johnson parabolic equation is 2 1 S y Sr Pcr A S y CE 2 Substituting Eq. (7) into this equation gives 2 S yc 7200 mm D 1 2 Pcr D S yc 4 2 206760 mPa 2 Rearranging this equation gives 2 4P S yc 7200 mm 1 1 2 cr D 2 206760 mPa 2 S yc Substituting the known values into this equation gives 2 4.1387.36 RN 1 1 585.65 mPa 7200 mm 4781.25 mm2 D2 2 206760 mPa 2 585.65 mPa Therefore, the diameter of link 2 from the Johnson parabolic equation is D 69.146 mm . Substituting this into Eq. (7), the slenderness ratio of link 2 is 7200 mm 7200 mm Sr 104.1 D 69.146 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Comparing with Eq. (4) now shows that Sr Sr D ; that is, that 104.1 118.04 . Therefore, the assertion that the column is a Johnson column is valid. The diameter of Ans. link 2 to guard against buckling is D 2.77 in . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.38 The horizontal link 2 is subjected to the load P = 5 000 N as illustrated in Fig. P13.38. This link is supported by the vertical link 3, which has a constant circular cross-section. The lengths are AC 5 m, AB 4 m, and DB L3 5 m. For the vertical link 3, the end D is fixed in the ground link and the end B supports link 2 (that is, the effective length of link 3 is LEFF 0.5 L3 ). The yield strength and the modulus of elasticity for the aluminum link 3 are Sy = 370 MPa and E = 207 GPa, respectively. Determine the diameter d of link 3 to ensure that the static factor of safety guarding against buckling is N = 2.5. The cross-sectional area and the second moment of area of link 3 can be written as A = π d 2 / 4 and I = π d 4 / 64 Therefore, the radius of gyration of the link is k I A d 4 64 d d2 4 4 Using the effective length LEFF 0.5 L3 , the slenderness ratio of the link is Sr LEFF k 0.5 5 m d 4 10 m d The slenderness ratio at the point of tangency is Sr D 2 E Sy 12 2 207 109 Pa 370 106 Pa 12 105.09 Taking moments about A of all forces on link 2 we find M A 4 m F32y 5 m P sin 53.13 0 And therefore the vertical load on link 3 is F32y P sin 53.13 5 m 4 m 5 000 N The factor of safety guarding against buckling of link 3 can be written as © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. N Pcr P 2.5 Therefore, the critical unit load is Pcr NP 2.5 5 000 N=12 500 N (i) Using the Euler column formula, the critical unit load can be written as Pcr 2 E 2 A Sr which can be written as 2 9 12 500 N 207 10 Pa 2 d2 4 10 m d Rearranging this equation gives d 4 7.79 107 m4 Therefore, the diameter of link 3 is d 0.0297 m 29.7 mm (ii) Using the Johnson parabolic equation, the critical unit load can be written as 2 Pcr 1 S y Sr Sy A E 2 which can be written as 2 (1) 370 106 Pa 10 m d 12 500 N 1 6 370 10 Pa d2 4 207 109 Pa 2 Rearranging this equation gives d 2 4.57 103 m2 Therefore, the diameter of link 3 is d 0.0676 m 67.6 mm (2) To check which answer is valid, that is, Eq. (1) or Eq. (2), recall that the slenderness ratio is defined as Sr = 10 m/ d To check the Euler column formula: The slenderness ratio is (Sr)EULER = 10 m/ (0.0297 m) = 336.7 or (Sr)EULER > (Sr)D since the values are 336.7 > 105.09. Therefore, the Euler column formula is the valid equation. The correct diameter of the link is d = 29.7 mm Ans. Using the Johnson parabolic equation, the slenderness ratio is (Sr)JOHNSON = 10 / 0.0676 = 147.93 or (Sr)JOHNSON > (Sr)D. Since 147.93 < 105.09 is not possible, therefore the Johnson parabolic equation is not valid. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.39 The horizontal link 2 is pinned to the vertical wall at A and pinned to link 3 at B as illustrated in Fig. P13.39. The opposite end of link 3 is pinned to the wall at C. A vertical force P 25 kN is acting on link 2 at B. Link 2 has a 20 × 30 mm solid rectangular cross-section and link 3 has a 40 × 40 mm solid square cross-section. The length of link 3 is BC 1.2 m and the angle ABC 30 . The two links are made from a steel alloy with a tensile yield strength Syt 190 MPa , a compressive yield strength Syc 205 MPa , and a modulus of elasticity E 207 GPa . Using the theoretical value for the end-condition constant for link 3, determine: (i) the value of the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic formula; (ii) the critical load and the factor of safety guarding against buckling of link 3; and (iii) the minimum width of the square cross-section of link 3 for the factor of safety to guard against buckling to be N = 1. The free-body diagram of link 2 is as shown below. F12Y F32Y B 2 A F12X F32X P © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Taking moments about A gives M A RBA F32y RBA P 0 Therefore, the y-component of the reaction force at B is F32y P 25 kN The free-body diagram of link 3 is as shown in the next figure. F23Y A B F23X 3 F13Y F13X C Taking moments about C gives M C RBA F23y RAC F23x 0 or RBA y F23 tan 60F23y RAC Therefore, the x- and y-components of the reaction force at B are F23x tan 60 25 kN 43.3 kN and F23y F32y 25 kN The magnitude of the tensile load T on link 2 at B is T F32x F23x 43.3 kN F23x (1) The magnitude of the compressive load Papp on link 3 at B is Papp F23 F F x 2 23 y 2 23 50 kN (2) Link 2 is subjected to the tensile load T, which creates a tensile stress in the link. The factor of safety guarding against yielding for the link is defined as N S yt (3) where the tensile stress can be written as T A © Oxford University Press 2015. All rights reserved. (4) Theory of Machines and Mechanisms, 4e Uicker et al. and the cross-sectional area of the link is (5) A (0.02 m)(0.03 m) 6 104 m2 Substituting Eqs. (1) and (5) into Eq. (4), the tensile stress is 43.3 103 N (6) 72.17 MPa 6 104 m2 Substituting Eq. (6) and the tensile yield strength into Eq. (3), the factor of safety guarding against yielding for link 2 is 190 MPa N 2.63 72.17 MPa (i) Sr D The slenderness ratio of link 3, at the point of tangency, can be written as 2CE S yc Using the theoretical value (for pinned-pinned ends), the end-condition constant for the link is (7) C 1 Substituting E 207 GPa , Syc 205 MPa , and Eq. (7) into Eq. (6), the slenderness ratio, at the point of tangency, is Sr D 2 1 207 109 Pa 141.18 205 106 Pa (ii) The cross-sectional area of link 3 is 2 A b (0.040 m)2 1.6 103 m2 The second moment of area of the link is b4 (0.040 m)4 I 2.13 107 m4 12 12 and the radius of gyration of the link is Ans. (8) (9) (10) I 2.13 107 m 4 k 1.155 102 m 3 2 A 1.6 10 m Therefore, the slenderness ratio is 1.2 m L Sr 103.92 (11) k 1.155 102 m In order to determine the critical load for link 3, we must first determine if this column is an Euler column or a Johnson column. The criterion for using the Johnson parabolic equation is Sr Sr D From Eqs. (8) and (11) we have Sr Sr D that is, 103.92 141.18 . Therefore, link 3 is a Johnson column. The critical load for link 3 (that is, the Johnson parabolic equation) can be written as 2 1 S yc Sr Pcr A S yc (12) CE 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Substituting the known values into this equation, the critical load is 2 205 106 Pa 103.92 1 3 2 6 Pcr 1.6 10 m 205 10 Pa 1 207 109 Pa 2 Therefore, the critical load is Ans. Pcr 239.14 kN The definition of the factor of safety guarding against buckling is P N cr Papp (13) (14) where Papp is the compressive load on column 3 at B and is given by Eq. (2). Substituting Eqs. (2) and (13) into Eq. (14), the factor of safety guarding against buckling is 239.14 kN N 4.78 Ans. 50 kN (iii) The critical load for a factor of safety N 1 is Pcr NPapp 1 50 kN 50 kN . If we assume that link 3 is an Euler column, then the critical load on link 3 (that is, the Euler column equation) can be written as C 2 EA (15) Pcr Sr2 From Eqs. (9) and (10), the radius of gyration of link 3 is I b 4 /12 b 2 A b 12 and from Eq. (11), the slenderness ratio of link 3 is L Sr 12 L / b (16) k Substituting Eqs. (9) and (16) into Eq. (15), the critical load on link 3 can be written as C 2 Eb 2 Pcr 12 L2 / b 2 Rearranging this equation, the minimum width of the link can be written as k 1/4 12L2 Pcr b 2 C E Substituting the known values into this equation gives 1/4 12 1.2 m 2 50 103 N b 0.025 5 m 25.5 mm 1 2 207 109 Pa To check whether the assumption of an Euler column is correct, from Eq. (16), the new slenderness ratio of link 3 is Sr 12L / b 12 1.2 m / (25.5 103 m) 163.02 Comparing this result with Eq. (8) we have Sr Sr D ; that is, 163.01 141.18 . So this verifies that link 3 is indeed an Euler column. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. If we assume that link 3 is a Johnson column, then substituting Eqs. (9) and (16) into Eq. (12), the critical load can be written as 2 1 S yc ( 12 L / b) 2 Pcr b S yc 2 CE or as 2 12 L2 S yc 2 Pcr S ycb CE 2 Rearranging this equation, the new width of the link can be written as 2 12 L2 S yc b Pcr S yc CE 2 Substituting the known values into this equation, the width is b 50 103 N 12 1.2 m 205 106 Pa 2 6 (205 10 Pa ) 26 mm 2 1 207 109 Pa 2 Now we must check if the assertion that the link is a Johnson column is correct. From Eq. (16), the new slenderness ratio of link 3 is Sr 12L / b 12 1.2 m / (2.60 102 m) 159.88 Comparing this result with Eq. (8) we have Sr Sr D ; that is, 159.88 141.18 . This means that the assumption that link 3 is a Johnson column is invalid. Link 3 is an Euler column and the minimum width of the square cross-section (in order for the factor of safety to guard against buckling to be N = 1) is b = 25.5 mm. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.40 The link BC = 1.2 m and 25 mm square cross-section is fixed in the vertical wall at C and pinned at B to a circular steel cable AB with diameter d = 20 mm as illustrated in Fig. P13.40. The distance AC = 0.7 m. The mass m of a container, suspended from pin B, produces a gravitational load at B that results in the moment at point C in the wall M C 8 000 Nm ccw. The yield strength and modulus of elasticity of the steel cable AB and the steel link BC are Sy 370 MPa and E 207 GPa, respectively. Given that m = 2 000 kg, determine: (i) the tension in the cable AB and the factor of safety guarding against tensile failure; (ii) the compressive load acting in link BC; (iii) the factor of safety guarding against buckling of link BC. (Use the theoretical value of the end-condition constant assuming that the link has fixed-pinned ends.) If M C 10 000 Nm ccw, then determine the maximum mass of a container that can be suspended from pin B before buckling of link BC will begin (that is, the factor of safety guarding against buckling failure is N 1). (i) The angle between the cable and the link is 0.7 tan 1 30.256 1.2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The cable AB and the link BC are in static equilibrium. The free body diagram of link BC is as shown in the following figure. Summing moments about C at the wall gives M C M C L sin 30.256P Lmg 0 (1) where P is the tension in the cable AB. Rearranging Eq. (1), the tension can be written as mg M C L P sin 30.256 Substituting the given data into this equation, the tension is 2 000 kg 9.81 m/s 2 8 000 Nm 1.2 m P 25 708 N Ans. sin 30.256 The axial stress in the cable can be written as P P A A d2 4 Substituting the given data into this equation, the axial stress in the cable is 25 708 N A 81.83 MPa 2 0.020 m 4 The factor of safety guarding against tensile failure in the cable can be written as S 370 MPa 4.52 N y Ans. A 81.83 MPa (2) (ii) The compressive load in link BC can be obtained by summing forces in the xdirection; that is, x F Pc P cos30.256 0 where Pc is the compressive load in the link. Therefore, the compressive load is Pc P cos30.256 22 206 N Ans. (iii) To determine whether the link is an Euler column or a Johnson column, we first find the slenderness ratio at the point of tangency between the Euler column formula and the Johnson parabolic equation 2 EC Sr D Sy © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. where the theoretical value of the end-condition constant corresponding to fixed-pinned end conditions is C 2 . Therefore, the slenderness ratio at the point of tangency D is Sr D 2 207 109 Pa 2 148.62 370 106 Pa The radius of gyration of the link can be written as I bh3 12 h A bh 12 Which, for the given data, is 0.025 m k 0.007 22 m 12 The slenderness ratio of the link can be written as L 1.2 m Sr 166.2 k 0.007 22 m Since Sr Sr D , therefore the link is an Euler column. The critical load using the Euler k column formula can be written as C 2 AE 2 2 (0.025 m)2 (207 109 Pa) Pcr 92 452 N Sr 2 (166.2)2 Therefore, the factor of safety guarding against buckling of the link is P 92 367 N Ans. N cr 4.16 Pc 22 206 N Combining Eqs. (1) and (2), the compressive load exerted on the link, as a function of the mass of the container, is mg M C L mg M C L Pc P cos30.256 cos30.256 (3) sin 30.256 tan 30.256 For a factor of safety guarding against buckling N = 1, the critical load must be equal to the compressive load; that is, mg M C L Pcr Pc tan 30.256 Rearranging this equation, the mass of the container can be written as tan 30.256Pcr M C L m g Substituting the given data into this equation, the mass of the container is tan 30.256(92 367 N) 10 000 Nm 1.2 m m 6 342 kg Ans. (4) 9.81 m/s2 Substituting Eq. (4) into Eq. (3), the compressive load is mg M C L (6 342 kg)(9.81 m/s 2 ) 10 000 Nm 1.2 m 92 370 N Pc tan 30.256 tan 30.256 Note that the compressive load in the link is equal to the critical load. Also, note that it is important to show that this answer cannot be obtained using the factor of safety found in part (iii) because the moment has changed; that is, mnew 2 000 kg 4.16 8 320 kg. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.41 A vertically upward force F is applied at C of the horizontal link 4 as illustrated in Fig. P13.41. The link is pinned to the ground at B and pinned to the vertical link 2 at A. The lengths AB 600 mm and AC 1500 mm and links 2 and 4 are made from a steel alloy with a compressive yield strength Syc 413.4 mPa and a modulus of elasticity E 206.7 103 mPa. Link 2 has a hollow circular cross-section with an outside diameter D 50 mm, wall thickness t 6.25 mm, and length L 1500 mm. Using the theoretical value for the end-condition constant for link 2, determine: (i) the value of the slenderness ratio at the point of tangency between Euler’s column formula and Johnson’s parabolic formula; (ii) the critical load acting on link 2; and (iii) the force F for the factor of safety of link 2 to guard against buckling to be N 1 . (iv) If link 2 has a solid circular crosssection with diameter D 75 mm and F 89 RN then determine the maximum length of link 2 for the factor of safety to guard against buckling to be N 2 . (i) The cross-sectional area and the second moment of area for the hollow circular link 2, respectively, are A D2 d 2 4 50 mm 37.5 mm 2 2 4 859 mm 2 and © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. I D4 d 4 64 50 mm 37.5 mm 64 209.73 mm4 4 4 Therefore, the radius of gyration for the link is k I 209.73 mm4 15.62 mm A 859 mm2 and the slenderness ratio of the link is L 1500 mm Sr 96 k 15.62 mm The slenderness ratio at the point of tangency can be written as 2CE Sr D Sy where the theoretical value for the end-condition constant for link 2 is C = 2 . Therefore, the slenderness ratio at the point of tangency is Sr D 2 2 206.7 103 mPa 140.50 413.4 mPa Ans. (ii) The critical load is determined by first finding if the link is to be considered an Euler column or a Johnson column. The criterion for using the Johnson parabolic equation is Sr Sr D . In this example, we have 96 < 140.50. Therefore, the link is regarded as a Johnson column. The critical load from the Johnson parabolic equation is 2 1 S y Sr Pcr A S y CE 2 Substituting the known values into this equation gives the critical load as 2 1 413.4 mPa 96 2 Ans. Pcr 859 mm 413.4 mPa 281.297 RN 2 206.7 103 mPa 2 (iii) The definition of the factor of safety of the link is N Pcr PAPP From the given factor of safety for the link, this equation can be written as N Pcr PAPP 1 Therefore, the applied force at point A can be written as PAPP Pcr 1 281297 N To determine the force F acting at C in link 4, we take moments about B, which gives M B 900 mm F 600 mm PAPP 0 Therefore, the force F acting at point C is 600 mm PAPP 600 mm 281297 N 187531.9 N or 187.53 RN F 900 mm 900 mm Ans. (iv) Link 2 is a solid circular column with factor of safety of N = 2. To determine the applied force we take moments about B; that is, © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M B Uicker et al. 0 Therefore, the applied force is 900 mm F 900 mm 89 RN PAPP 133.5 RN 600 mm 600 mm From the definition of the factor of safety N Pcr PAPP 2 Therefore, the critical load is Pcr 2 PAPP 2 133.5 RN 267 RN The cross-sectional area is 2 A D2 4 75 mm 4 4418.75 mm2 The second moment of area is 4 I D4 64 75 mm 64 1554687.5 mm4 The radius of gyration is 15546875 mm 4 I 18.75 mm 4418.75 mm 2 A First, the critical unit load from the Johnson parabolic equation is 2 Pcr 1 S y Sr Sy A CE 2 With known values, this equation can be written as 2 Sr 2 267 RN 413.4 mpa 413.4 mPa 4418.75 mm2 2.206.7 103 mPa 2 Solving this equation gives the slenderness ratio from the Johnson parabolic formula as Sr 184.10 Second, the critical unit load from the Euler column formula is Pcr C 2 E A Sr 2 Substituting the known values into this equation gives 267 RN 2 2 206.7 103 mPa 4418.75 mm2 Sr 2 Therefore, the slenderness ratio from the Euler formula is Sr 264.14 A comparison of the two slenderness ratios shows that 264.14 184.10 In other words (Sr)EULER > (Sr)JOHNSON The length of link 2 can be written as L k Sr where the slenderness ratio that is used in this equation is for the Euler column formula. Therefore, the length of the link is k © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Ans. L 18.75 mm 264.14 4952.625 mm 4.952 m As an alternative method to determine the critical load, consider the effective length of the link; that is, LEFF. From the end-condition constant C = (1/α)2 This defines α = 0.707. Therefore, the effective length of the link can be written as LEFF L 0.707 1500 mm 1060.5 mm The slenderness ratio of the link is L 1060.5 mm Sr EFF 67.88 15.625 mm k The slenderness ratio at the point of tangency is Sr D 2E 206.7 103 mPa 99.32 Sy 413.4 mPa The critical load is determined by first finding if the link is an Euler column or a Johnson column. The criterion for the Johnson column is Sr Sr D In this example, we have 67.88 < 99.32 Therefore, the Johnson parabolic equation must be applied. The equation can be written as 2 1 S y Sr Pcr A S y E 2 Substituting the known values into this equation, the critical load is 2 1 413.4 mPa 67.88 Pcr 859 mm2 413.4 mPa 281.3 N 206.7 103 mPa 2 Note that this answer is in good agreement with Eq. (1). © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 13.42 A force F is acting at C perpendicular to link 2 as illustrated in Fig. P13.42. The end A is pinned to the ground and the supporting link 3 is pinned to link 2 at B and pinned to the ground at D. The lengths are AC 200 mm and AD 150 mm. Link 3 has a circular cross-section with diameter D 5 mm. Both links are a steel alloy with a compressive yield strength Syc 420 MPa and modulus of elasticity E 206 GPa. Using the theoretical value for the end-condition constant for link 3, determine: (i) the slenderness ratio at the point of tangency between Euler’s column formula and Johnson’s parabolic formula; (ii) the critical load and the critical unit load acting on the link; and (iii) the force F for the factor of safety to guard against buckling to be N 1 . If the force F 3 000 N then for link 3 determine: (a) the critical load for the factor of safety to guard against buckling to be N 1; and (b) the slenderness ratio. (i) From the pinned-pinned end conditions, the end-condition constant for link 3 is C = 1. (1) Therefore, the slenderness ratio of link 3 at the point of tangency is Sr D 2CE 2 1 206 109 Pa 98.4 S yc 420 106 Pa Ans. (2) (ii) In order to determine the critical load on link 3, we first determine if this link is an Euler column or a Johnson column. The Euler and Johnson criterion, respectively, are Sr Sr D and Sr Sr D (3) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e The cross-sectional area of link 3 is A D2 4 (0.005 m)2 4 1.963 105 m2 and the second moment of area of link 3 is I D4 64 (0.005 m)4 64 3.068 1011 m4 The radius of gyration of link 3 is I 3.068 1011 m4 1.25 103 m A 1.963 105 m2 The slenderness ratio of link 3 is 0.15 m L Sr 120 k 1.25 103 m Substituting Eqs. (2) and (5) into Eq. (3) gives Sr Sr D ; that is, 120 98.4 Uicker et al. (4) k (5) Therefore, link 3 is an Euler column. The critical load on link 3 from the Euler column equation can be written as C 2 E (6) Pcr A 2 Sr Substituting the known values into this equation, the critical load on link 3 is 2 9 2 1 206 10 Pa 5 Ans. Pcr 1.963 10 m 2 772 N 1202 Therefore, the critical unit load on link 3 is Pcr 2 772 N 141.2 106 Pa Ans. A 1.963 105 m2 (iii) The free body diagram of link 2 is shown in the figure. Taking moments about pin A can be written as M A (RCAx F y RCAy F x ) (RBAx F32y RBAy F32x ) 0 or as © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. ( RCA cos2 )( F sin F ) ( RCA sin 2 )( F cos F ) ( RBA cos2 )( F32 sin 3 ) ( RBA sin 2 )( F32 cos 3 ) 0 or as RCA F sin( F 2 ) RBA F32 sin(3 2 ) 0 Rearranging this equation, the force is R F sin( 2 3 ) F BA 32 (7) RCA sin( F 2 ) The free-body diagram of link 3 is shown in the following figure. Note that link 3 is in compression. The reaction force FB F23 F32 ; therefore, the magnitude of the reaction force FB is equal to the magnitude of the internal force F32 ; that is, Eq. (7) can be written as R F sin ( 2 3 ) F BA B (8) RCA sin( F 2 ) The factor of safety guarding against buckling for link 3 can be written as P N cr (9) FB Rearranging Eq. (9), the compressive load on link 3 can be written as P 2 772 N FB cr 2 772 N (10) 1 N Substituting 2 120, 3 60, F 210, RCA 0.2 m, RBA 0.15 m, and putting Eq. (10) into Eq. (8), the force is 0.15 m 2 772 N sin(120 60) F 1 800.6 N Ans. 0.2 m sin(210 120) (a) Rearranging Eq. (7) gives © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. RCA F sin( F 2 ) RBA sin( 2 3 ) Substituting F 3 000 N and the given data into this equation gives 0.2 m 3 000 N sin(210 120) FB F32 4 618.8 N (11) 0.15 m sin(120 60) Rearranging Eq. (9) and substituting Eq. (11) and the factor of safety N = 1 into the resulting equation, the critical load applied on link 3 is Ans. (12) Pcr NFB 1 4 618.8 N 4 618.8 N F32 (b) If we assume that the link is an Euler column: slenderness ratio of link 3 can be written as Rearranging Eq. (6), the C 2 EA Pcr Substituting Eqs. (1), (4), and (12) into Eq. (13), the slenderness ratio of link 3 is Sr Euler Sr Euler (13) 1 2 206 109 Pa 1.963 105 m2 92.97 4 618.8 N Next, if we assume that the link is a Johnson column, the Johnson parabolic equation is 2 Pcr 1 S y Sr Sy A CE 2 Rearranging this equation, the slenderness ratio can be written as Sr Johnson P 2 S y cr Sy A CE or as 2 4 618.8 N 6 (14) 1 206 109 Pa 92.3 420 10 Pa 6 2 5 420 10 Pa 1.963 10 m From Eq. (2), the slenderness ratio of link 3 at the point of tangency is Sr D 98.4 . Sr Johnson Note that Sr Johnson Sr D ; that is, 92.3 98.4 which is the correct answer. Therefore, the link must be a Johnson column. The correct value for the slenderness ratio is given by Eq. (14); that is, Sr Sr Johnson 92.3 Ans. As a check, we note that Sr Euler Sr D ; that is, 92.97 98.4 , which is not possible. Therefore, the link must be a Johnson column. So again the correct value for the slenderness ratio is Sr Sr Johnson 92.3 . © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 14 Dynamic Force Analysis* 14.1 The steel bell crank illustrated in Fig. P14.1 is used as an oscillating cam follower. Using 76.42 RN/ m3 for the density of steel, find the mass moment of inertia of the lever about an axis through O. 75 mm 25mm mm 12.5 9.375 mm 18.75 mm 150 mm For the vertical arm, using Appendix A, Table 5, m wht 18.75 mm 93.75 mm 9.375 mm 76.42 RN/m3 1.32 N 2 2 IG m a 2 c 2 12 1.32 N 9804 mm/s 2 18.75 mm 93.75 mm 12 0.10446 N mm s 2 IO IG md 2 0.10446 N mm s 2 1.32 N 9804 mm/s 2 37.5 mm 0.29726 N mm s 2 2 For the horizontal arm, using Appendix A, Table 5, m wht 18.75 mm 150 mm 9.375 mm 76.42 KN/m3 2.12 N 2 2 IG m a 2 c 2 12 2.12 N / 9804 mm/s 2 18.75 mm 150 mm 12 0.41774 N mm s 2 2 IO IG md 2 0.41774 N mm s 2 2.12 N / 9804 mm / s 2 93.75 mm 1.98002 N mm s 2 For the roller, using Appendix A, Table 5, * Unless instructed otherwise, solve all problems without friction and without gravitational loads. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. m r 2t 12.5 mm 12.5 mm 76.42 RN/m3 0.493 N 2 IG mr 2 2 0.493 N 9804 mm/s 2 12.5 mm 2 4 103 N mm s 2 2 IO IG md 2 4 103 N mm s 2 0.493 N 9804 mm/s 2 150 mm 1.1529 N mm s 2 2 For the composite lever m 1.32 N 2.12 N 0.493 N 3.933 N IO 0.29726 N mm s 2 1.98002 N mm s 2 1.1529 N mm s 2 3.4302 N mm s 2 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 14.2 Uicker et al. A 5- by 50- by 300-mm steel bar has two round steel disks, each 50 mm in diameter and 20 mm long, welded to one end as shown. A small hole is drilled 25 mm from the other end. The density of steel is 7.80 Mg/ m3 . Find the mass moment of inertia of this weldment about an axis through the hole. Dimensions are in millimeters. For the rectangular bar, using Appendix A, Table 5, m wht 0.050 m 0.300 m 0.005 m 7.80 Mg/m3 0.585 kg 2 2 IG m a 2 c 2 12 0.585 kg 0.050 m 0.300 m 12 0.004 509 kg m2 IO IG md 2 0.004 509 kg m2 0.585 kg 0.125 m 0.013 650 kg m2 2 For the two circular disks, using Appendix A, Table 5, 2 m 2 r 2t 2 0.025 m 0.020 m 7.80 Mg/m3 0.613 kg IG mr 2 2 0.613 kg 0.025 m 2 0.000 191 kg m2 2 IO IG md 2 0.000 191 kg m2 0.613 kg 0.250 m 0.038 480 kg m2 2 For the composite lever m 0.585 kg 0.613 kg 1.198 kg IO 0.013 650 kg m2 0.038 480 kg m2 0.052 130 kg m2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 14.3 Uicker et al. Find the external torque that must be applied to link 2 of the four-bar linkage shown to drive it at the given velocity. RAO2 75 mm, RA4O2 175 mm, RBA 200 mm, RBO 150 mm, RG3 A 100 mm, 3.47 N, IG2 2.8702 N mm s2 , IG3 1.7132 N mm s2 , 1.246 N mm s2 , ω2 180kˆ rad/s, 2 0, 2 4 950kˆ rad/s2 , 4 8 900kˆ rad/s2 , G 3 1896ˆi + 225ˆj m/s2 , G 4 684ˆi + 225ˆj m/s 2 , . RG3o4 75 mm, IG4 w3o4 3.15 N, w4 The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 618.5ˆi 71.2ˆj N 623 N186.77 t 3 I G3 α 3 244.75ˆi 80.1ˆj N 258.1 N198.21 t 4 I G4 α 4 3.15 N 9.66 m/s 2 1896ˆi +225ˆj m/s 2 1.7132 N mm s 2 4 950kˆ rad/s 2 3.47 N 9.66 m/s 2 684ˆi +225ˆj m/s 2 1.242 N mm s 2 8 900kˆ rad/s 2 11125kˆ N mm 8455kˆ N mm h3 t3 f3 14240 N mm 623 N 13.625 mm , h4 t4 f 4 1125 N mm 258.1 N 42.85 mm Next, the free-body diagrams are drawn with the inertia forces applied. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and threeforce member concepts, the force F34 is divided into radial and transverse components. (Notice that it is totally coincidental that the reaction components are also exactly aligned © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. with the radial and transverse axes of link 3. This results from the perpendicularity of links 3 and 4.) M O4 RG4O4 ×f4 t 4 R BO4 ×F34t 0 45ˆi 60ˆj mm × 244.75ˆi 80.1ˆj N 1125kˆ N mm 90ˆi 120ˆj mm × 0.800ˆi 0.600ˆj F 182895kˆ N mm 11125kˆ N mm 150kˆ mm F t 34 t 34 0 0 F34t 44 lb M R ×f t R ×F 0 80ˆi 60ˆj in × 618.55ˆi 71.2ˆj lb 8455kˆ N mm 160ˆi 120ˆj mm × 0.600ˆi 0.800ˆj F A G3 A 3 3 BA r 43 31.417kˆ N mm 8455kˆ N mm 200kˆ mm F r 43 r 43 0 0 F34 89ˆi 209.15ˆj N 226.95 N67.26 F43r 115.7 N F F f3 F23 0 F23 707.55ˆi 284.8ˆj N 760.95 N21.82 43 M O2 R AO2 ×F32 M12 0 M12 854.4kˆ N mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 14.4 Uicker et al. Crank 2 of the four-bar linkage illustrated in Fig. P14.4 is balanced. For the given angular velocity of link 2, find the forces acting at each joint and the external torque that must be applied to link 2. RAO2 50 mm, RO4O2 325 mm, RBA 425 mm, RBO4 200 mm, RG3 A 212.5 mm, 11.79 N, w4 29.9 N, IG2 2.66 N mm s2 , IG3 6.74 N mm s2 , IG4 59.07 N mm s2 , ω2 200kˆ rad/s, 2 0, 3 6 500kˆ rad/s2 , 4 2 4 0kˆ r a d 2/ s G 3 948ˆi + 78.3ˆj m/s 2 , G 4 240ˆi + 633ˆj m/s2 , RG4o4 100 mm, w3o4 The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 1157ˆi 97.9ˆj N 1161.45 N 4.74 t 3 I G3 α 3 743.15ˆi 1958ˆj N 2096 N69.24 t 4 I G4 α 4 11.79 N 9.66 m/s 2 948ˆi +78.6ˆj m/s 2 6.7417 N mm s 2 6 500kˆ rad/s 2 29.9 N 9.66 m/s 2 240ˆi 633ˆj m/s 2 59.1 N mm s 2 240kˆ rad/s 2 43832.5kˆ N mm 14128.75kˆ N mm h3 t3 f3 43832.5 N mm 1161.45 N 37.725 mm , h4 t4 f 4 141228.75 N mm 2096 N 6.775 mm Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M O4 Uicker et al. RG4O4 ×f4 t 4 R BO4 ×F34t 0 36.6ˆi 93.1ˆj mm × 747.15ˆi 1958ˆj N 14128.75kˆ N mm 73ˆi 186.175ˆj mm × 0.931ˆi 0.365ˆj F 2407.451kˆ N mm 14128.75kˆ N mm 200kˆ mm F t 34 t 34 0 0 F34t 84.55 N M A RG3 A ×f3 t 3 R BA ×F43t R BA ×F43r 0 181.35ˆi 110.77ˆj mm × 1157ˆi 97.9ˆj N 43832.5kˆ N mm 362.7ˆi 221.55ˆj mm × 75.65ˆi 31.15ˆj N 362.7ˆi 221.55ˆj mm × 0.365ˆi 0.931ˆj F 0 r 43 145.913kˆ N m 43.83kˆ N m 18.37kˆ N m 0.29717kˆ m F r 43 0 F34 26.7ˆi 293.7ˆj N 293.7 N 95.06 Ans. F43r 280.35 N F F f4 F14 0 F14 720.9ˆi 1668.7ˆj N 1815.6 N 113.27 34 F F 43 f3 F23 0 F23 1183.7ˆi 195.8ˆj N 1201.5 N 170.57 F F 32 Ans. F12 0 Ans. F12 1183.7ˆi 195.8ˆj N 1201.5 N9.43 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M O2 R AO2 F32 M12 0 Uicker et al. M12 54.846kˆ N m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 14.5 Uicker et al. For the angular velocity of crank 2 given in Fig. P14.5, find the reactions at each joint and the external torque applied to the crank. m3 1.54 kg, m4 1.30 kg, IG2 0.039 8 kg m2 , IG3 0.012 2 kg m2 , ω2 2 kˆ 1 0 α 2 0, α3 7.670kˆ rad/s2 , AG3 2 384ˆi 1 486ˆj m/s2 , AG4 2 393ˆi m/s2 . RBA 300 mm, RAO2 75 mm, RG3 A 112 mm, The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f 4 m4 AG4 f3 m3 AG3 1.54 kg 2 384ˆi 1 486ˆj m/s 2 1.30 kg 2 393ˆi m/s 2 3 671ˆi 2 288ˆj N 4 326 N31.94 3 111ˆi N 3 111 N0.00 t 3 I G3 α 3 ˆ rad/s 2 0.012 2 kg m 2 7 670k t 4 IG4 α 4 0 ˆ mm N 85 904k h3 t3 f3 85 904 mm N 4 326 lb 19.86 mm , h4 t4 f 4 0 Next, the free-body diagrams with inertia forces are drawn and the solution proceeds. M A RG3 A ×f3 t 3 R BA ×f4 R BA ×F14 0 110.2ˆi 19.8ˆj mm × 3 671ˆi 2 288ˆj N 85 904kˆ mm N 295.3ˆi 53.0ˆj mm × 3 111ˆi N 295.3ˆi 53.0ˆj mm × F ˆj 0 324 902kˆ mm N 85 904kˆ mm N 164 985kˆ mm N 295.3kˆ mm F 0 14 14 F14 1 273ˆj N 1 273 N 90 Ans. F 3 111ˆi 1 273ˆj N 3 361 N157.75 Ans. F14 1 273 N F f F F 0 F F f F 0 F F F 0 M R ×F M 4 O2 14 34 43 3 23 32 12 AO2 32 12 34 F23 6 782ˆi 1 015ˆj N 6 858 N 171.49 Ans. F 6 782ˆi 1 015ˆj N 6 858 N 171.49 Ans. 12 0 M12 305.84kˆ N m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 14.6 Uicker et al. Figure P14.6 illustrates a slider-crank mechanism with an external force FB applied to the piston. For the given crank velocity, find the reaction forces in the joints and the crank torque. RAO2 75 mm, RBA 300 mm, RG2o2 31.25 mm, RG3 A 87.5 mm, w2 4.22 N, w3 15.575 N, w4 11.125 N, IG2 0.4105 N mm s2 , IG3 12.2375 N mm s2 , ω 160kˆ rad/s, α 0, α 3 090kˆ rad/s2 , A 792 m/s21500 , 2 3 2 G2 AG3 1839 m/s 158.3 , AG4 1.884 m/s 180 , FB 3560 N 1800 , 2 0 2 0 The D’Alembert inertia forces and offsets are: f 2 m2 AG2 4.2 N 9804 mm/s 2 685.8ˆi 396ˆj m/s 2 t 2 IG2 α 2 0 298.15ˆi 173.55ˆj N 347 N 30.00 h2 t2 f 2 0 f3 m3 AG3 9804 mm/s 2 1708ˆi 680ˆj m/s 2 2754.5ˆi 1094.7ˆj N 2963.7 N 21.70 t 3 I G3 α 3 12.2375 N mm s 2 3 090kˆ rad/s 2 f 4 m4 AG4 11.125 N 9804 mm/s 2 1.884ˆi mm/s 2 2171.6ˆi N 2171.6 N0.00 t 4 IG4 α 4 0 37.83kˆ N m h3 t3 f3 37825 N mm 2963.7 N 12.9 mm , h4 t4 f 4 0 Next, the free-body diagrams are drawn with inertia forces and the solution proceeds. M A RG3 A ×f3 t 3 R BA ×f4 R BA ×FB R BA ×F14 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 86.82ˆi 11.12ˆj mm × 2754.5ˆi 1094.7ˆj N 37825kˆ N mm 297.65ˆi 375ˆj mm × 2171.6ˆi N 297.65ˆi 37.5ˆj mm × 3560ˆi N 297.65ˆi 375ˆj mm × F ˆj 0 14 125.16kˆ N m 37.82kˆ N m 81.43kˆ N m 133.5kˆ N m 297.65kˆ mm F 14 F14 120.15ˆj N 120.15 N90 F14 120.15 N F f 4 Ans. FB F14 F34 0 F34 1388.4ˆi 120.15ˆj N 1392.85 N 4.95 F F 43 F F F M R 32 Ans. f3 F23 0 F23 1366.15ˆi 974.5ˆj N 1677.65 N144.50 O2 0 12 AO2 0 F32 M12 0 Ans. F12 1664.3ˆi 1148.1ˆj N 2020.3 n145.40 Ans. M 12015kˆ N mm Ans. 12 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 14.7 Uicker et al. The following data apply to the four-bar linkage illustrated in Fig. P14.7: RAO2 0.3 m , RO4O2 0.9 m , RBA 1.5 m , RBO4 0.8 m , RCA 0.85 m , C 33 , RDO4 0.4 m , D 53, RG2O2 0, RG3 A 0.65 m, 16, RG4O4 0.45 m, 17, m2 5.2 kg, m3 65.8 kg, m4 21.8 kg, IG2 2.3 kg m2 , IG3 4.2 kg m2 , IG4 0.51 kg m2 . A kinematic analysis at 60 , ω 12kˆ rad/s ccw , and α 0 , gives 0.7 , 2 2 2 3 4 20.4 , 3 85.6 rad/s cw , 4 172 rad/s cw , AG3 96.4259 m/s2 , and 2 2 AG4 97.8270 m/s2 . Find all pin reactions and the torque applied to link 2. The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 1 210ˆi 6 227ˆj N 6 343 N79 t 3 I G3 α 3 2 132ˆj N 2 132 N90 t 4 I G4 α 4 65.8 kg 18.394ˆi 94.629ˆj m/s 2 4.200 kg m 2 85.6kˆ rad/s 2 21.8 kg 97.800ˆj m/s 2 0.51 kg m 2 172kˆ rad/s 2 88kˆ N m 360kˆ N m h3 t3 f3 360 N m 6 343 N 0.057 m , h4 t4 f 4 88 N m 2 132 N 0.041 m © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Next, the free-body diagrams are drawn with inertia forces. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 RG4O4 ×f4 t 4 R BO4 ×F34t 0 0.357ˆi 0.273ˆj m × 2 132ˆj N 88kˆ N m 0.750ˆi 0.279ˆj m × 0.348ˆi 0.937ˆj F 761kˆ N m 88kˆ N m 0.800kˆ m F t 34 t 34 0 0 F34t 1 061 N M A RG3 A ×f3 t 3 R BA ×F43t R BA ×F43r 0 0.622ˆi 0.187ˆj m × 1 210ˆi 6 227ˆj N 360kˆ N m 1.499ˆi 0.019ˆj m × 370ˆi 996ˆj N 1.499ˆi 0.019ˆj m × 0.937ˆi 0.348ˆj F 0 r 43 3 650kˆ N m 360kˆ N m 1 501kˆ N m 0.505kˆ m F r 43 34 4 14 F34 10 600ˆi 2 800ˆj N 10 964 N14.8 F 10 600ˆi 4 932ˆj N 11 691 N 155.0 43 3 23 F23 9 390ˆi 3 427ˆj N 9 996 N 20.0 32 12 F43r 10 913 N F F f F 0 F F f F 0 F F F 0 M R ×F M O2 0 AO2 32 12 14 0 F12 9 390ˆi 3 427ˆj N 9 996 N 20.0 M 2 954kˆ N m 12 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e 14.8 Uicker et al. Solve Problem 14.7 with an additional external force FD 12 kN0 acting at point D. Here, the method of superposition is used for the solution. The force components of Problem 14.7 are denoted with primes and the additional force increments with double primes. The figures here show the incremental forces only. M O4 R DO4 ×FD R BO4 ×F34 0 0.114ˆi 0.383ˆj m × 12 000ˆi N 0.750ˆi 0.279ˆj m × 0.999ˆi 0.013ˆj F34 0 4 600kˆ N m 0.269kˆ m F 0 F34 17 081 N F34 17 079ˆi 217ˆj N 17 081 N 179.3 F 5 079ˆi 217ˆj N 5 084 N2.4 Ans. F34 6 479ˆi 2 584ˆj N 6 975 N158.3 F 5 521ˆi 4 715ˆj N 7 260 N 139.5 Ans. F23 17 079ˆi 217ˆj N 17 081 N 179.3 F23 7 689ˆi 3 644ˆj N 8 509 N 154.6 Ans. F12 17 079ˆi 217ˆj N 17 087 N 179.3 F12 7 689ˆi 3 644ˆj N 8 509 N 154.6 Ans. M12 1 451kˆ N m Ans. 34 14 4 405kˆ N m M12 14 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 14.9 Uicker et al. Make a complete kinematic and dynamic analysis of the four-bar linkage of Problem 14.7 using the same data, but with 2 170, 2 12 rad/s ccw, 2 0, and an external force FD 8.9464.3 kN acting at point D. Kinematic Analysis: VA ω2 × R AO2 12kˆ rad/s × 0.295ˆi 0.052ˆj m 0.625ˆi 3.545ˆj m/s 3.600 m/s 100 VB VA ω3 × R BA ω 4 × R BO4 0.625ˆi 3.545ˆj m/s 3kˆ rad/s × 1.304ˆi 0.740ˆj m 4kˆ rad/s × 0.109ˆi 0.793ˆj m 0.625ˆi 3.545ˆj m/s 0.7403ˆi 1.3043 ˆj m 0.7934 ˆi 0.1094 ˆj m ω3 3.020kˆ rad/s ω4 3.607kˆ rad/s V 2.859ˆi 0.393ˆj m/s 2.886 m/s172.16 B 2 A A 22 R AO2 α 2 × R AO2 12 rad/s × 0.295ˆi 0.052ˆj m 42.543ˆi 7.502ˆj m/s 2 43.200 m/s 2 10 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. A B A A 32 R BA α3 × R BA 42 R BO4 α 4 × R BO4 1.419ˆi 10.311ˆj m/s kˆ rad/s × 0.109ˆi 0.793ˆj m 32.069ˆi 3.940ˆj m/s 0.740 ˆi 1.304 ˆj m 0.793 ˆi 0.109 ˆj m 42.543ˆi 7.502ˆj m/s 2 11.893ˆi 6.749ˆj m/s 2 3kˆ rad/s 2 × 1.304ˆi 0.740ˆj m 2 2 4 2 3 α3 0.390kˆ rad/s 3 AG A A R G A α 3 × R G A 3 2 3 4 4 α 4 40.816kˆ rad/s 2 3 3 2 Ans. 42.543ˆi 7.502ˆj m/s 4.149ˆi 4.234ˆj m/s 2 0.390kˆ rad/s 2 × 0.455ˆi 0.464ˆj m 2 AG3 38.575ˆi 11.913ˆj m/s2 40.373 m/s2 17.16 AG 42 R G O α 4 × RG O 4 4 4 4 4 0.932ˆi 5.780ˆj m/s 2 40.816kˆ rad/s 2 × 0.072ˆi 0.444ˆj m Ans. AG4 19.054ˆi 2.841ˆj m/s2 19.265 m/s2 8.48 Ans. Dynamic Analysis: The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 2 538ˆi 784ˆj N 2 657 N162.84 t 3 I G3 α 3 415ˆi 62ˆj N 420 N171.52 t 4 I G4 α 4 65.8 kg 38.575ˆi 11.913ˆj m/s 2 4.200 kg m 2 0.390kˆ rad/s2 21.8 kg 19.054ˆi 2.841ˆj m/s 2 0.51 kg m 2 40.816kˆ rad/s 2 21kˆ N m 1.638kˆ N m h3 t3 f3 1.638 N m 2 657 N 0.001 m , h4 t4 f 4 21 N m 420 N 0.050 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M O4 Uicker et al. RG4O4 ×f4 t 4 R DO4 ×FD R BO4 ×F34t 0 0.072ˆi 0.444ˆj m × 415ˆi 62ˆj N 21kˆ N m 0.284ˆi 0.282ˆj m × 3 877ˆi 8 056ˆj N 0.109ˆi 0.793ˆj m × 0.991ˆi 0.136ˆj F 0 t 34 180kˆ N m 21kˆ N m 3 379kˆ N m 0.800kˆ m F34t 0 F34t 3 972 N M R ×f t R ×F R ×F 0 0.455ˆi 0.464ˆj m × 2 538ˆi 784ˆj N 1.638kˆ N m 1.304ˆi 0.740ˆj m × 3 935ˆi 542ˆj N 1.304ˆi 0.740ˆj m × 0.136ˆi 0.991ˆj F 0 A G3 A 3 3 BA t 43 r 43 BA r 43 1 534kˆ N m 2kˆ N m 3 618kˆ N m 1.192kˆ in F43r 0 F34 4 173ˆi 1 189ˆj N 4 339 N 164.10 F43r 1 747 N F F f F F 0 F F f F 0 F F F 0 M R ×F M 0 O2 34 4 D 43 3 23 32 12 AO2 14 32 12 Ans. F14 711ˆi 6 929ˆj N 6 966 N 84.14 Ans. F23 1 635ˆi 1 972 N 2 562 N 129.65 Ans. F12 1 635ˆi 1 972 N 2 562 N 129.65 Ans. M12 668kˆ N m Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.10 Repeat Problem 14.9 using 2 200, 2 12 rad/s ccw, 2 0, and an external force FC 8.4945 kN acting at point C. Kinematic Analysis: VA ω2 × R AO2 12kˆ rad/s × 0.282ˆi 0.103ˆj m 1.231ˆi 3.383ˆj m/s 3.600 m/s 70 VB VA ω3 × R BA ω 4 × R BO4 1.231ˆi 3.383ˆj m/s 3kˆ rad/s × 1.198ˆi 0.902ˆj m 4kˆ rad/s × 0.016ˆi 0.799ˆj m 1.231ˆi 3.383ˆj m/s 0.9023ˆi 1.1983 ˆj m 0.7994 ˆi 0.0164 ˆj m ω3 2.846kˆ rad/s ω4 1.671kˆ rad/s V 1.336ˆi 0.027ˆj m/s 1.337 m/s178.84 B Ans. 2 A A 22 R AO2 α 2 × R AO2 12 rad/s × 0.282ˆi 0.103ˆj m 40.595ˆi 14.775ˆj m/s 2 43.200 m/s 220 A B A A 32 R BA α 3 × R BA 42 R BO4 α 4 × R BO4 ˆ rad/s × 0.016ˆi 0.799ˆj m 0.045ˆi 2.233ˆj m/s k 30.937ˆi 9.702ˆj m/s 0.902 ˆi 1.198 ˆj m 0.799 ˆi 0.016 ˆj m ˆ rad/s 2 × 1.198ˆi 0.902ˆj m 40.595ˆi 14.775ˆj m/s 2 9.703ˆi 7.306ˆj m/s 2 3k 2 2 4 2 3 α3 8.760kˆ rad/s 2 3 4 α 4 48.558kˆ rad/s © Oxford University Press 2015. All rights reserved. 4 2 Ans. Theory of Machines and Mechanisms, 4e AG3 A A 32 R G3 A α 3 × R G3 A Uicker et al. 40.595ˆi 14.775ˆj m/s 2 3.169ˆi 4.204ˆj m/s 2 8.760kˆ rad/s 2 × 0.391ˆi 0.519ˆj m AG3 41.972ˆi 7.146ˆj m/s 42.576 m/s 9.66 2 AG4 42 R G4O4 α 4 × R G4O4 2 0.343ˆi 1.209ˆj m/s 2 48.558kˆ rad/s 2 × 0.123ˆi 0.433ˆj m Ans. AG4 21.365ˆi 4.754ˆj m/s2 21.887 m/s212.54 Ans. Dynamic Analysis: The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 65.8 kg 41.972ˆi 7.146ˆj m/s 2 21.8 kg 21.365ˆi 4.754ˆj m/s 2 2 762ˆi 470ˆj N 2 802 N 170.34 466ˆi 104ˆj N 477 N 167.46 t 3 I G3 α 3 t 4 I G4 α 4 4.200 kg m 2 8.760kˆ rad/s2 0.51 kg m 2 48.558kˆ rad/s 2 37kˆ N m 25kˆ N m h3 t3 f3 37 N m 2 802 N 0.013 m , h4 t4 f 4 25 N m 477 N 0.052 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 RG4O4 ×f4 t 4 R BO4 ×F34t 0 0.123ˆi 0.433ˆj m 466ˆi 104ˆj N 25kˆ N m 0.016ˆi 0.799ˆj m 0.999ˆi 0.020ˆj F t 34 © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e Uicker et al. 214kˆ N m 25kˆ N m 0.800kˆ m F34t 0 F34t 299 N M R ×f t R ×F R ×F R ×F 0 0.391ˆi 0.519ˆj m × 2 762ˆi 470ˆj N 37kˆ N m 0.291ˆi 0.799ˆj m × 6 003ˆi 6 003ˆj N 1.198ˆi 0.902ˆj m × 299ˆi 6ˆj N 1.198ˆi 0.902ˆj m × 0.020ˆi 0.999ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 1 250kˆ N m 37kˆ N m 3 050kˆ N m 277kˆ N m 1.179kˆ in F43r 0 F43r 1 260 N F F f F 0 F F f F F 0 F F F 0 M R ×F M 0 O2 34 4 14 43 3 C 32 12 AO2 23 32 12 F34 274ˆi 1 266ˆj N 1 295 N 77.80 Ans. F14 192ˆi 1 370ˆj N 1 383 N82.01 Ans. F23 2 968ˆi 6 799 N 7 419 N 113.58 Ans. F12 2 968ˆi 6 799 N 7 419 N 113.58 Ans. M12 1 612kˆ N m Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.11 At 2 270 , 2 18 rad/s ccw , 2 0 , a kinematic analysis of the linkage whose geometry is given in Problem 14.7 gives 3 46.6 , 4 80.5 , 3 178 rad/s2 cw , 4 256 rad/s2 cw , AG 112 m/s222.7 , AG 119 m/s2352.5 . An external force 3 4 FD 8.94 kN64.3 acts at point D. Make a complete dynamic analysis of the linkage. The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 65.8 kg 103.324ˆi 43.221ˆj m/s 2 6 799ˆi 2 844ˆj N 7 370 N 157.30 t 3 I G3 α 3 4.200 kg m 2 178kˆ rad/s 2 f 4 m4 AG4 21.8 kg 117.982ˆi 15.533ˆj m/s 2 2 572ˆi 339ˆj N 2 594 N172.50 t 4 I G4 α 4 0.51 kg m 2 256kˆ rad/s 2 748kˆ N m 131kˆ N m h3 t3 f3 748 N m 7 370 N 0.101 m , h4 t4 f 4 131 N m 2 594 N 0.050 m © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 RG4O4 ×f4 t 4 R DO4 ×FD R BO4 ×F34t 0 0.059ˆi 0.446ˆj m × 2 572ˆi 339ˆj N 131kˆ N m 0.276ˆi 0.290ˆj m × 3 877ˆi 8 056ˆj N 0.131ˆi 0.789ˆj m × 0.986ˆi 0.164ˆj F 0 t 34 1 127kˆ N m 131kˆ N m 3 348kˆ N m 0.800kˆ m F34t 0 F34t 2 613 N M R ×f t R ×F R ×F 0 0.300ˆi 0.577ˆj m × 6 799ˆi 2 844ˆj N 748kˆ N m 1.031ˆi 1.089ˆj m × 2 578ˆi 429ˆj N 1.031ˆi 1.089ˆj m × 0.164ˆi 0.986ˆj F 0 A G3 A 3 3 BA t 43 r 43 BA r 43 3 070kˆ N m 748kˆ N m 3 250kˆ N m 0.839kˆ in F43r 0 F43r 677 N F F f F F 0 F F f F 0 F F F 0 M R ×F M 0 O2 34 4 D 43 3 23 32 12 AO2 14 32 12 F34 2 466ˆi 1 097ˆj N 2 699 N156.01 Ans. F14 1 411ˆi 9 153ˆj N 9 261 N 98.76 Ans. F23 9 265ˆi 1 747 lb 9 428 N10.68 Ans. F12 9 265ˆi 1 747 lb 9 428 N10.68 Ans. M12 2 780kˆ N m Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.12 The following data apply to a four-bar linkage similar to the one illustrated in Fig. P14.7: RAO2 120 mm , RO4O2 300 mm , RBA 320 mm , RBO4 250 mm , RCA 360 mm , C 15 , RDO4 0 , D 0 , RG2O2 0 , RG3 A 200 mm , 8 , RG4O4 125 mm , 0, m2 0.5 kg, m3 4 kg, m4 1.5 kg, IG 0.005 N m s2 , IG 0.011 N m s2 , 3 2 IG4 0.002 3 N m s2 . A kinematic analysis at 2 90 and 2 32 rad/s ccw with 2 0 gave 3 23.9. 4 91.7, 3 221 rad/s2 ccw, 4 122 rad/s2 ccw, AG3 88.6 m/s2255, and AG4 32.6 m/s2244. Using an external force FC 632 N342 acting at point C, make a complete dynamic analysis of the linkage. The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 4.0 kg 22.931ˆi 85.581ˆj m/s 2 92ˆi 342ˆj N 354 N75 t 3 I G3 α 3 0.011 kg m 2 221kˆ rad/s 2 2.431kˆ N m f 4 m4 AG4 1.5 kg 14.291ˆi 29.301ˆj m/s 2 21ˆi 44ˆj N 49 N64 t 4 I G4 α 4 0.002 3 kg m 2 122kˆ rad/s 2 0.281kˆ N m © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. h3 t3 f3 2.431 N m 354 N 0.007 m , h4 t4 f 4 0.281 N m 49 N 0.006 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 RG4O4 ×f4 t 4 R BO4 ×F34t 0 0.004ˆi 0.125ˆj m × 21ˆi 44ˆj N 0.281kˆ N m 0.008ˆi 0.249ˆj m × 0.999ˆi 0.030ˆj F t 34 2.844kˆ N m 0.281kˆ N m 0.250kˆ m F34t 0 0 F34t 13 N M R ×f t R ×F R ×F R ×F 0 0.170ˆi 0.106ˆj m × 92ˆi 342ˆj N 2.431kˆ N m 0.280ˆi 0.226ˆj m × 601ˆi 195ˆj N 0.292ˆi 0.130ˆj m × 12.5ˆi N 0.292ˆi 0.130ˆj m × 0.030ˆi 0.999ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 48kˆ N m 2.431kˆ N m 191kˆ N m 1.623kˆ N m 0.296kˆ in F r 43 F43r 496 N F F f F 0 F F f F F 0 F F F 0 M R ×F M 0 O2 34 4 14 43 3 C 32 12 AO2 23 32 12 0 F34 2ˆi 496ˆj N 496 N 89.71 Ans. F14 24ˆi 452ˆj N 453 N93.02 Ans. F23 690ˆi 643 lb 944 N 137 Ans. F12 690ˆi 643 lb 944 N 137 Ans. M12 82.83kˆ N m Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.13 Repeat Problem 14.12 at 2 260 . Analyze both the kinematics and the dynamics of the system at this position. Kinematic Analysis: VA ω2 × R AO2 32kˆ rad/s × 0.021ˆi 0.118ˆj m 3.782ˆi 0.667ˆj m/s 3.840 m/s 10 VB VA ω3 × R BA ω 4 × R BO4 3.782ˆi 0.667ˆj m/s 3kˆ rad/s × 0.138ˆi 0.289ˆj m 4kˆ rad/s × 0.183ˆi 0.171ˆj m 3.782ˆi 0.667ˆj m/s 0.2893ˆi 0.1383 ˆj m 0.1714 ˆi 0.1834 ˆj m ω3 10.554kˆ rad/s ω4 4.314kˆ rad/s V 0.736ˆi 0.789ˆj m/s 1.079 m/s46.99 B 2 A A 22 R AO2 α 2 × R AO2 32 rad/s × 0.021ˆi 0.118ˆj m Ans. 21.338ˆi 121.013ˆj m/s 2 122.880 m/s 280 A B A A 32 R BA α 3 × R BA 42 R BO4 α 4 × R BO4 3.402ˆi 3.174ˆj m/s kˆ rad/s × 0.183ˆi 0.171ˆj m 21.338ˆi 121.013ˆj m/s 2 15.374ˆi 32.158ˆj m/s 2 3kˆ rad/s 2 × 0.138ˆi 0.289ˆj m 2 2 4 2.562ˆi 92.029ˆj m/s 0.289 ˆi 0.138 ˆj m 0.171 ˆi 0.183 ˆj m 2 3 3 α3 199.622kˆ rad/s2 4 α 4 352.356kˆ rad/s2 AG3 A A R G3 A α 3 × R G3 A 4 2 3 21.338ˆi 121.013ˆj m/s 2 6.718ˆi 21.240ˆj m/s2 199.622kˆ rad/s 2 × 0.060ˆi 0.191ˆj m AG3 52.748ˆi 87.796ˆj m/s2 102.423 m/s259.00 AG4 42 R G4O4 α 4 × R G4O4 1.701ˆi 1.587ˆj m/s 2 352.356kˆ rad/s 2 × 0.091ˆi 0.085ˆj m Ans. Ans. AG4 31.651ˆi 30.477ˆj m/s2 43.939 m/s243.92 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Dynamic Analysis: The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f 4 m4 A G4 f3 m3 A G3 1.5 kg 31.651ˆi 30.477 ˆj m/s 2 4.0 kg 52.748ˆi 87.796ˆj m/s 2 47ˆi 46ˆj N 66 N 136.08 211ˆi 351ˆj N 410 N 121.00 t 3 I G3 α 3 ˆ rad/s 2 0.011 N m s 2 199.622k ˆ Nm 2.196k t 4 I G4 α 4 ˆ rad/s 2 0.002 3 N m s 2 352.356k ˆ Nm 0.810k h3 t3 f3 2.196 N m 410 N 0.005 m , h4 t4 f 4 0.810 N m 66 N 0.012 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 RG4O4 ×f4 t 4 R BO4 ×F34t 0 0.091ˆi 0.085ˆj m × 47ˆi 46ˆj N 0.810kˆ N m 0.183ˆi 0.170ˆj m × 0.682ˆi 0.731ˆj F 8.212kˆ N m 0.810kˆ N m 0.250kˆ m F t 34 t 34 0 0 F34t 36 N M R ×f t R ×F R ×F R ×F 0 0.060ˆi 0.191ˆj m × 211ˆi 351ˆj N 2.196kˆ N m 0.066ˆi 0.354ˆj m × 601ˆi 195ˆj N 0.138ˆi 0.289ˆj m × 25ˆi 26ˆj N 0.138ˆi 0.289ˆj m × 0.731ˆi 0.682ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 19kˆ N m 2.196kˆ N m 226kˆ N m 3.629kˆ N m 0.305kˆ in F r 43 F43r 658 N F F f F 0 F F f F F 0 F F F 0 M R ×F M 0 O2 34 4 14 43 3 C 32 12 AO2 23 32 12 0 F34 505ˆi 422ˆj N 659 N 39.88 Ans. F14 458ˆi 468ˆj N 655 N134.39 Ans. F23 115ˆi 124 N 169 N46.97 Ans. F12 115ˆi 124 N 169 N46.97 Ans. M12 11.03kˆ N m Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.14 Repeat Problem 14.13 at 2 300 . Kinematic Analysis: ˆ rad/s × 0.060ˆi 0.104ˆj m VA ω 2 × R AO2 32k 3.326ˆi 1.920ˆj m/s 3.840 m/s30 VB VA ω3 × R BA ω 4 × R BO4 3.326ˆi 1.920ˆj m/s 3kˆ rad/s × 0.093ˆi 0.306ˆj m 4kˆ rad/s × 0.147ˆi 0.202ˆj m 3.326ˆi 1.920ˆj m/s 0.3063ˆi 0.0933 ˆj m 0.2024 ˆi 0.1474 ˆj m ω3 1.597kˆ rad/s ω4 14.071kˆ rad/s V 2.844ˆi 2.066ˆj m/s 3.515 m/s36.04 B 2 A A 22 R AO2 α 2 × R AO2 32 rad/s × 0.060ˆi 0.104ˆj m Ans. 61.440ˆi 106.417ˆj m/s 2 122.880 m/s 2120 A B A A 32 R BA α3 × R BA 42 R BO4 α 4 × R BO4 29.105ˆi 39.995ˆj m/s kˆ rad/s × 0.147ˆi 0.202ˆj m 61.440ˆi 106.417ˆj m/s 2 0.237ˆi 0.780ˆj m/s 2 3kˆ rad/s 2 × 0.093ˆi 0.306ˆj m 2 2 4 90.782ˆi 145.632ˆj m/s 0.306 ˆi 0.093 ˆj m 0.202 ˆi 0.147 ˆj m 2 3 α3 671.302kˆ rad/s AG3 A A R G3 A α 3 × R G3 A 2 3 3 4 4 α 4 567.507kˆ rad/s 2 2 61.440ˆi 106.417ˆj m/s 2 0.079ˆi 0.504ˆj m/s2 671.302kˆ rad/s 2 × 0.031ˆi 0.198ˆj m AG3 71.399ˆi 85.103ˆj m/s2 111.087 m/s250.00 AG4 R G4O4 α 4 × R G4O4 2 4 14.547ˆi 20.022ˆj m/s 2 567.507kˆ rad/s 2 × 0.073ˆi 0.101ˆj m Ans. AG4 71.865ˆi 21.406ˆj m/s 74.986 m/s 16.59 2 Ans. 2 Dynamic Analysis: The D’Alembert inertia forces and offsets are: t 2 IG2 α 2 0 f2 m2 AG2 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. h2 t2 f 2 0 f3 m3 AG3 f 4 m4 AG4 286ˆi 340ˆj N 444 N 130.00 t 3 I G3 α 3 108ˆi 32ˆj N 112 N 163.41 t 4 I G4 α 4 4.0 kg 71.399ˆi 85.103ˆj m/s 2 0.011 N m s 2 671.302kˆ rad/s 2 1.5 kg 71.865ˆi 21.406ˆj m/s 2 7.384kˆ N m 0.002 3 N m s 2 567.507kˆ rad/s 2 1.305kˆ N m h3 t3 f3 7.384 N m 444 N 0.017 m , h4 t4 f 4 1.305 N m 112 N 0.012 m Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 RG4O4 ×f4 t 4 R BO4 ×F34t 0 0.073ˆi 0.101ˆj m × 108ˆi 32ˆj N 1.305kˆ N m 0.147ˆi 0.202ˆj m × 0.809ˆi 0.588ˆj F 13.273kˆ N m 1.305kˆ N m 0.250kˆ m F t 34 0 t 34 0 F34t 58 N M R ×f t R ×F R ×F R ×F 0 0.032ˆi 0.197ˆj m × 286ˆi 340ˆj N 7.384kˆ N m 0.013ˆi 0.360ˆj m × 601ˆi 195ˆj N 0.094ˆi 0.306ˆj m × 47ˆi 34ˆj N 0.094ˆi 0.306ˆj m × 0.588ˆi 0.809ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 46kˆ N m 7.384kˆ N m 219kˆ N m 11.170kˆ N m 0.256kˆ in F r 43 F43r 603 N F F f F 0 F F f F F 0 F F F 0 M R ×F M 0 O2 34 4 14 43 3 C 32 12 AO2 23 32 12 0 F34 401ˆi 453ˆj N 606 N 48.50 Ans. F14 293ˆi 486ˆj N 567 N121.13 Ans. F23 86ˆi 81 N 119 N43.26 Ans. F12 86ˆi 81 N 119 N43.26 Ans. M12 13.85kˆ N m Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.15 Analyze the dynamics of the offset slider-crank mechanism illustrated in Fig. P14.15 using the following data: a 0.06 m , RAO2 0.1 m, RAB 0.38 m, RCA 0.4 m, C 32, 22, RG3 A 0.26 m, m2 2.5 kg, m3 7.4 kg, m4 2.5 kg, IG2 0.005 N m s , IG3 0.013 6 N m s , 2 120, and 2 18 rad/s cw, with 2 0, FB 2 000ˆi N, FC 1 000ˆi N. . Assume a balanced crank and no friction forces. 2 2 Kinematic Analysis: VA ω2 × R AO2 18kˆ rad/s × 0.050ˆi 0.087ˆj m 1.559ˆi 0.900ˆj m/s 1.800 m/s30 VB VA ω3 × R BA V ˆi 1.559ˆi 0.900ˆj m/s kˆ rad/s × 0.351ˆi 0.147ˆj m B 3 1.559ˆi 0.900ˆj m/s 0.1473ˆi 0.3513 ˆj m ω3 2.567kˆ rad/s VB 1.182ˆi m/s A A 22 R AO2 α 2 × R AO2 18 rad/s × 0.050ˆi 0.087ˆj m 2 Ans. 16.200ˆi 28.059ˆj m/s 2 32.400 m/s 2 60 A B A A 32 R BA α3 × R BA A ˆi 13.890ˆi 27.093ˆj m/s 0.147 ˆi 0.351 ˆj m AB ˆi 16.200ˆi 28.059ˆj m/s2 2.310ˆi 0.966ˆj m/s 2 3kˆ rad/s 2 × 0.351ˆi 0.147ˆj m 2 3 B A B 25.156ˆi m/s2 α3 77.188kˆ rad/s2 AG3 A A R G3 A α 3 × R G3 A 2 3 3 16.200ˆi 28.059ˆj m/s 2 1.713ˆi 0.021ˆj m/s 2 77.188kˆ rad/s2 0.260ˆi 0.003ˆj m AG3 14.466ˆi 7.969ˆj m/s2 16.516 m/s2 28.85 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Dynamic Analysis: The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 A B 7.4 kg 14.466ˆi 7.969ˆj m/s 2 107ˆi 59ˆj N 122 N151.15 t 3 I G3 α 3 0.013 6 N m s 2 77.188kˆ rad/s 2 2.5 kg 25.156ˆi m/s 2 63ˆi N 63 N180 t 4 IG4 α 4 0 1.050kˆ N m h3 t3 f3 1.050 N m 122 N 0.009 m , h4 t4 f 4 0 Next, the free-body diagrams with inertia forces are drawn. Here the lines of action for the forces on the free-body diagrams can all be discovered from two- and three-force member concepts. M A RG3 A ×f3 t 3 RCA ×FC R BA ×f4 R BA ×FB R BA ×F14 0 0.260ˆi 0.003ˆj m × 107ˆi 59ˆj N 1.050kˆ N m 0.395ˆi 0.065ˆj m × 1 000ˆi N 0.351ˆi 0.147ˆj m × 63ˆi N 0.351ˆi 0.147ˆj m × 2 000ˆi N 0.351ˆi 0.147ˆj m × 1.000ˆj F 0 14 0 15kˆ N m 1.050kˆ N m 65kˆ N m 9.261kˆ N m 294kˆ N m 0.351kˆ in F F14 639 N F F f F F 0 F F f F F 0 F F F 0 M R ×F M 0 O2 F14 639ˆj N 639 N90.00 14 Ans. 14 4 B 34 F34 2 063ˆi 639ˆj N 2 160 N 17.21 Ans. 43 3 C 23 F23 3 170ˆi 698ˆj N 3 246 N 12.42 Ans. 32 12 F12 3 170ˆi 698ˆj N 3 246 N 12.42 Ans. M12 241kˆ N m Ans. AO2 32 12 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.16 Analyze the system of Problem 14.15 for a complete rotation of the crank. Use FC 0 and FB 1 000ˆi N when VB is toward the right, but use FB 0 when VB is toward the left. Plot a graph of M 12 versus 2 . Kinematic Analysis: jR1 R2e j2 R3e j3 R4 j 0.060 0.100e j2 0.380e j3 RB 0.060 0.100sin 2 0.380sin 3 0 RG3 jR1 R2e j2 RG3 Ae j 3 3 sin 1 0.158 0.263sin 2 RB 0.100cos 2 0.380cos3 RG3 j 0.060 0.100e j2 0.260e j 3 22 RG3 0.100cos 2 0.260cos 3 22 j 0.060 0.100sin 2 0.260sin 3 22 The first-order kinematic coefficients are found as follows: j 0.100e j2 j 0.380e j33 R4 0.100cos 2 0.380cos33 0 0.100sin 2 0.380sin 33 R4 3 0.263cos 2 cos3 RB 0.100 sin 2 cos 2 tan 3 j 22 RG3 j 0.100e j2 j 0.260e 3 3 RG3 0.100sin 2 0.260sin 3 22 3 j 0.100cos 2 0.260cos 3 22 3 Similarly, the second-order kinematic coefficients are as follows: 0.100e j2 j 0.380e j33 0.380e j332 RB 0.100sin 2 0.380cos33 0.380sin 332 0 0.100cos 2 0.380sin 33 0.380cos332 RB 3 0.263sin 2 cos3 tan 332 , RB 0.100cos 3 2 0.38032 cos3 j 22 j 22 RG3 0.100e j2 j 0.260e 3 3 0.260e 3 32 RG3 0.100cos 2 0.260sin 3 22 3 0.260cos 3 22 32 j 0.100sin 2 0.260cos 3 22 3 0.260sin 3 22 32 Dynamic Analysis: By virtual work we can formulate the dynamic input torque requirement as: M12 f3 RG3 t 3 3kˆ f4 RB FB RB The individual elements of this equation are: f3 m3 AG3 m3RG322 2 397.6 kg/s2 RG3 f3 240cos 2 623sin 3 22 3 623cos 3 22 32 j 240sin 2 623cos 3 22 3 623sin 3 22 32 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 2 f3 R G 240 cos 2 623sin 3 22 3 623 cos 3 22 3 0.100 sin 2 0.260 sin 3 22 3 3 0.100 cos 2 0.260 cos 3 22 3 f3 RG3 62sin 3 22 2 3 1 3 62cos 3 22 2 3 16233 t 3 IG3 α3 IG3322kˆ 4.406 N m 3kˆ t kˆ 4.406 N m 240 sin 2 623 cos 3 22 3 623sin 3 22 3 2 3 3 3 3 f4 m4 A B m4 RB 810 kg/s2 RB 2 2 f4 81cos 3 2 30832 ˆi N cos3 f4 RB sin 3 2 8.1cos 3 2 30.832 N m cos2 3 FB 500 1 sgn cos 2 tan 3 sin 2 ˆi N=500 1+sgn sin 3 2 cos 3 ˆi N FB RB 50 1+sgn sin 3 2 cos3 sin 3 2 cos3 N m Finally, putting these pieces together, we obtain: M 12 62sin 3 22 2 3 1 3 62 cos 3 22 2 3 158 3 3 sin 3 2 8.1cos 3 2 30.8 32 cos 2 3 50 1+sgn sin 3 2 cos 3 sin 3 2 cos 3 N m The plot of this torque requirement is shown below. The sinusoidal curve in the first half of the cycle is caused primarily by the mass of the connecting rod; the mass of the piston is included also. The applied force FB causes the rise in the second half of the cycle. Note that the mass of link 3 causes dynamic torque, which helps to overcome up to one third of the applied force effect. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.17 A slider-crank mechanism similar to that of Problem 14.15 has a 0, RAO2 100 mm, RBA 450 mm, RCB 0, C 0, RG3 A 200 mm, 0, w2 14.68 N, w3 34.26 N, w4 11.57 N, IG3 58.96 N mm s 2 , IG2 9.79 N mm s2 , and 600.75 N mm. Corresponding to 2 120 and 2 24 rad/s cw with 2 0, a kinematic analysis gives 10.9, R 392 mm, 89.3 rad/s2 ccw, A 40600ˆi mm/s2 , and 3 3 B B AG3 40600ˆi 22600ˆj mm/s2 . Assume link 2 is balanced and find F14 and F23 . The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 34.26 N 9650 mm/s 2 40600ˆi 22600ˆj mm / s 2 144.18ˆi 80.23ˆj N 165 N150.90 f 4 m4 A B 11.57 N 9650 mm/s 2 40600ˆi mm / s 2 48.68ˆi N 48.68 N180 t 3 I G3 α 3 58.96 N mm s 2 89.3kˆ rad/s 2 5265.46kˆ N mm h3 t3 f3 5265.5kˆ in lb M A 165 N 31.9 mm , t 4 IG4 α 4 0 h4 t4 f 4 0 RG3 A ×f3 t 3 R BA ×f4 R BA ×F14 0 220.9ˆi 42.5ˆj mm × 144.2ˆi 802ˆj N 52655kˆ N mm 441.9ˆi 85ˆj mm × 48.68ˆi N 441.9ˆi 85ˆj mm × 1.000ˆj F 0 14 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 11596.7kˆ N mm 5265.5kˆ N mm 4139.6kˆ N mm 441.9kˆ mm F 14 F14 4.94 N F F 14 f4 f3 F23 0 0 F14 4.94ˆj N 4.94 N90.00 Ans. F23 192.86ˆi 85.2 N 210.8 N 23.83 Ans. 14.18 Repeat Problem 14.17 for 2 240. The results of a kinematic analysis are 3 10.9, R 392 mm, 112 rad/s2 ccw, A 35200ˆi mm/s2 , and 3 B AG3 31600ˆi 27700ˆj mm/s . B 2 The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 34.26 N 9650 mm/s 2 3160ˆi 27700ˆj mm/s 2 112.21ˆi 98.34ˆj N 158.1 N 138.76 f 4 m4 A B 11.57 N / 9650 mm / s 2 35200ˆi mm / s 2 42.2ˆi N 42.2 N180 t 3 I G3 α 3 58.96 N mm s 2 112kˆ rad/s 2 6603.8kˆ N mm h3 t3 f3 6603.8kˆ N mm t 4 IG4 α 4 0 149.21 N 44.25 mm , h 4 t4 f 4 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M A Uicker et al. RG3 A ×f3 t 3 R BA ×f4 R BA ×F14 0 220.95ˆi 42.52ˆj mm × 112.2ˆi 142.84ˆj N 6603.8kˆ N mm 441.9ˆi 85.1ˆj mm × 42.2 N 441.9ˆi 85.1ˆj mm × 1.000ˆj F 0 14 16958.95kˆ N mm 6603.8kˆ N mm 3587.8kˆ N mm 441.9kˆ mm F14 0 F14 15.3 N F F 14 f4 f3 F23 0 F14 15.3ˆj N 15.3 N 90.00 Ans. F23 154.37ˆi 113.65 N 191.7 N36.36 Ans. 14.19 A slider-crank mechanism, as in Problem 14.15, has a 0.008 m, RAO2 0.25 m, RBA 1.25 m, C 38, RCA 1.0 m, , RG3 A 0.75 m, 18, m2 10 kg, m3 140 kg, m4 50 kg, IG2 2.0 N m s , and IG3 8.42 N m s , and has a balanced 2 2 crank. Make a complete kinematic and dynamic analysis of this system at 2 120 with 2 6 rad/s ccw and 2 0 , using FB 50 kN180 and FC 80 kN 60. Kinematic Analysis: VA ω2 × R AO2 6kˆ rad/s × 0.125ˆi 0.217ˆj m 1.299ˆi 0.750ˆj m/s 1.500 m/s 150 VB VA ω3 × R BA V ˆi 1.299ˆi 0.750ˆj m/s kˆ rad/s × 1.227ˆi 0.225ˆj m B 3 1.299ˆi 0.750ˆj m/s 0.2253ˆi 1.2273 ˆj m ω3 0.611kˆ rad/s VB 1.162ˆi m/s © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. A A 22 R AO2 α 2 × R AO2 6 rad/s × 0.125ˆi 0.217ˆj m 2 4.500ˆi 7.794ˆj m/s 2 9.000 m/s 2 60 A B A A 32 R BA α3 × R BA A ˆi 4.041ˆi 7.710ˆj m/s 0.225 ˆi 1.227 ˆj m AB ˆi 4.500ˆi 7.794ˆj m/s 2 0.459ˆi 0.084ˆj m/s 2 3kˆ rad/s 2 × 1.227ˆi 0.225ˆj m 2 3 B 3 A B 5.455ˆi m/s2 α3 6.284kˆ rad/s2 AG3 A A R G3 A α3 × R G3 A 2 3 4.500ˆi 7.794ˆj m/s 2 0.247ˆi 0.133ˆj m/s 2 6.284kˆ rad/s 2 × 0.660ˆi 0.357ˆj m AG3 6.496ˆi 3.514ˆj m/s 16.516 m/s 28.41 2 2 Dynamic Analysis: The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 f 4 m4 A B 140 kg 6.496ˆi 3.514ˆj m/s 2 50 kg 5.455ˆi m/s 2 909ˆi 492ˆj N 1 034 N151.59 t 3 I G3 α 3 8.42 N m s 2 6.284kˆ rad/s 2 273ˆi N 273 N180 t 4 IG4 α 4 0 52.911kˆ N m h3 t3 f3 52.911 N m 1 034 N 0.051 m , h4 t4 f 4 0 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e M A Uicker et al. RG3 A ×f3 t 3 RCA ×FC R BA ×f4 R BA ×FB R BA ×F14 0 0.660ˆi 0.357ˆj m × 909ˆi 492ˆj N 52.911kˆ N m 0.263ˆi 0.301ˆj m × 40 000ˆi 69 282ˆj N 1.227ˆi 0.225ˆj m × 273ˆi N 1.227ˆi 0.225ˆj m × 50 000ˆi N 1.227ˆi 0.225ˆj m × 1.000ˆj F 0.207kˆ N m 52.911kˆ N m 6 157kˆ N m 61.425kˆ N m 11 250kˆ N m 1.227kˆ in F F14 14 280 N F F f F F 0 F F f F F 0 F F F 0 M R ×F M 0 O2 14 0 14 0 F14 14 280ˆj N 14 280 N90.00 Ans. 14 4 B 34 F34 50 273ˆi 14280ˆj N 52 262 N 15.86 Ans. 43 3 C 23 F23 11 182ˆi 54 510ˆj N 55 645 N78.41 Ans. 32 12 F12 11 182ˆi 54 510ˆj N 55 645 N78.41 Ans. M12 9 240kˆ N m Ans. AO2 32 12 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.20 Cranks 2 and 4 of the cross-linkage illustrated in Fig. P14.20 are balanced. The dimensions of the linkage are RAO2 150 mm, RO4O2 450 mm, RBA 450 mm, RBo4 150 mm, RCA 600 mm, and RG3 A 300 mm. Also, w3 17.8 N, IG2 IG4 7 N mm s2 , and IG3 55.29 N mm s2. Corresponding to the position shown, and with 2 10 rad/s ccw and 2 0, a kinematic analysis gives results of 3 1.43 rad/s cw, 4 11.43 rad/s cw, 3 4 84.8 rad/s2 ccw, and AG3 7.776ˆi 7.374ˆj m/s2 . Find the driving torque and the pin reactions with FC 133.5ˆj N. The D’Alembert inertia forces and offsets are: f2 m2 AG2 0 t 2 IG2 α 2 0 h2 t2 f 2 0 f3 m3 AG3 17.8 N 7.776ˆi 7.374ˆj mm/s 2 9.65 m/s f4 m4 AG4 0 2 14.33ˆi 13.58ˆj N 19.74 N 136.52 t 3 I G3 α 3 55.29 N mm s 2 84.8kˆ rad/s 2 t 4 I G4 α 4 7 N mm s 2 84.8kˆ rad/s 2 4688.74kˆ N mm 594.3kˆ N mm h3 t3 f3 4688.74 N mm 19.74 N 237.48 mm , h4 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Next, the free-body diagrams with inertia forces are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. M O4 t 4 R BO4 ×F34t 0 594.3kˆ N mm 21.42ˆi 148.45ˆj mm × 0.990ˆi 0.143ˆj F t 34 0 F34t 4.99 N M R ×f t R ×F R ×F R ×F 0 235.72ˆi 185.57ˆj m × 14.32ˆi 13.59ˆj N 4690.6kˆ N mm 471.4ˆi 371.15ˆj in × 133.5ˆj lb 353.57ˆi 278.375ˆj mm × 4.49ˆi 0.716ˆj N 353.57 ˆi 278.375ˆj mm × 0.143ˆi 0.990ˆj F 0 A G3 A 3 3 CA C BA t 43 BA r 43 r 43 5861.7kˆ N mm 4690.3kˆ N mm 62935.2kˆ N mm 999kˆ N mm 389.75kˆ mm F r 43 F43r 191.13 N F F F F F F 34 F14 0 43 f3 FC F23 0 32 F12 0 F34 22.38ˆi 189.92ˆj N 191.26 N 96.7 Ans. F 22.38ˆi 189.92ˆj N 191.26 N83.3 Ans. 14 F23 8.05ˆi 42.8ˆj N 43.56 N 100.67 Ans. F 8.05ˆi 42.8ˆj N 43.56 N 100.67 Ans. 12 © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e M O2 R AO2 ×F32 M12 0 Uicker et al. M12 2163.8kˆ N mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.21 Find the driving torque and the pin reactions for the mechanism of Problem 14.20 under the same dynamic conditions, but with crank 4 as the driver. Given the same dynamic conditions, the D’Alembert forces and torques are the same as in Problem 14.20. However, crank 2 is now a two-force member with no applied moment. Therefore the free-body diagrams appear as: The solution now proceeds as follows: MB RG3B ×f3 t3 RCB ×FC R AB ×F23 0 117.85ˆi + 92.8ˆj mm 14.32ˆi 13.59ˆj N 4690.6 N.mm 117.85ˆi 92.8ˆj mm 133.5ˆj N 353.575ˆi 278.37ˆj mm 0.500ˆi 0.866ˆj F 0 2931.2kˆ N mm 4690.6kˆ N mm 15733.97kˆ N mm 445.37kˆ mm F 0 23 23 F23 39.275 N F F F F F F 32 F12 0 23 f3 FC F43 0 34 F14 0 F23 19.64ˆi 34ˆj N 39.27 N 120 F 19.64ˆi 34ˆj N 39.27 N 120 12 Ans. Ans. F43 33.95ˆi 181.1ˆj N 184.27 N79.38 Ans. F43 33.951ˆi 181.1ˆj N 184.27 N79.38 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M O4 Uicker et al. M14 1754.4kˆ N mm R BO4 ×F34 t 4 M14 0 Ans. 14.22 A kinematic analysis of the mechanism of Problem 14.20 at 2 210 with 2 10 rad/s ccw and 2 0 gave 3 14.7, 4 164.7, 3 4.73 rad/s ccw, 4 5.27 rad/s cw, 3 4 10.39 rad/s cw, and AG 7.820.85 m / s2 . Compute the crank torque and the pin reactions for this posture using the same force FC as in Problem 14.20. 3 The D’Alembert inertia forces and offsets are: t 2 IG2 α 2 0 f2 m2 AG2 0 h2 t2 f 2 0 f3 m3 AG3 17.8 N 7.29ˆi 2.77ˆj m/s 2 9.65 m/s f4 m4 AG4 0 2 13.43ˆi 5.12ˆj N 14.37 N 159.15 t 3 I G3 α 3 7 N mm s 2 10.39kˆ rad/s 2 t 4 I G4 α 4 7 N mm s 2 10.39kˆ rad/s 2 72.8kˆ N mm h3 t3 f3 72.86 N mm 14.37 N 5.1 mm , h4 0 Next, the free-body diagrams are drawn. Since the lines of action for the forces on the free-body diagrams cannot be discovered from two- and three-force member concepts, the force F34 is divided into radial and transverse components. 72.8kˆ N mm M O4 t 4 R BO4 ×F34t 0 72.86kˆ N mm 144.7ˆi 39.47ˆj mm × 0.263ˆi 0.965ˆj F t 34 0 t F34 0.485 N M t r RG3 A ×f3 t 3 RCA × FC R BA × F43 R BA × F43 0 290.12ˆi 76.32ˆj mm × 13.83ˆi 5.12ˆj N 72.86kˆ N mm 580.25ˆi 152.65ˆj mm × 133.5ˆj A 435.2ˆi 114.48ˆj mm × 0.129ˆi 0.467 ˆj N 435.2ˆi 114.48ˆj mm × 0.965ˆi 0.263ˆj F 0 r 43 459.685kˆ N mm 72.86kˆ N mm 77430kˆ N mm 188.57kˆ N mm 224.92kˆ mm F r 43 F43r 347 N F F 43 f3 FC F23 0 F34 333.75ˆi 89ˆj N 347 N 15.20 Ans. F 347ˆi 48.95ˆj N 351.5 N8.02 Ans. 23 © Oxford University Press 2015. All rights reserved. 0 Theory of Machines and Mechanisms, 4e M O2 R AO2 ×F32 M12 0 Uicker et al. M12 19691.25kˆ N mm Ans. 14.23 Figure P14.23 illustrates a linkage with an extended coupler having an external force of FC acting during a portion of the cycle. The dimensions of the linkage are RAO2 400 mm, RO4O2 RBA 1000 mm, RG3 A 800 mm, and RBO4 1400 mm, RG4O4 500 mm. Also w3 987.9 N, w4 925.6 N, IG4 29370 N mm s2 , and the crank is balanced. IG3 25142.5 N mm s2 , and Make a kinematic and dynamic for a complete rotation of the crank using 2 10 rad/s ccw, FC 222.5ˆi 3942.7ˆj N for 90 2 300 and FC 0 otherwise. 100 m m analysis 400 m m Kinematic Analysis R2e j2 R3e j3 R1 R4e j4 400e j2 1000e j3 1000 1400e j4 400cos 2 1000cos 3 1000 1400cos 4 400sin 2 1000sin 3 1400sin 4 Eliminating 3 we find 4 from the roots of the quadratic 425 200cos2 tan 2 4 2 1400sin 2 tan 4 2 1200cos2 3075 0 Then 3 tan 1 175sin 4 50sin 2 175cos 4 125 50cos 2 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. RG3 400e j2 800e j3 RG4 1000 500e j4 RC 400e j2 1403.5e 3 The first-order kinematic coefficients are: j 400e j2 j1000e j33 j1400e j44 400sin 2 1000sin 33 1400sin 44 j 4.086 3 350sin 4 2 875sin 4 3 RG3 j 400e j 2 Ans. Ans. 400cos2 1000cos33 1400cos44 4 250sin 2 3 875sin 4 3 Ans. j800e 3 3 400 sin 2 50sin 33 j 400 cos 2 50cos 33 Ans. j RG4 j500e j44 500sin 44 j500cos 44 Ans. j 4.086 3 RC j 400e j2 j1403.57e 3 Ans. 400sin 2 1403.57 sin 3 4.086 3 j 400 cos 2 1403.57 cos 3 4.086 3 The second-order kinematic coefficients are: 400e j2 j1000e j33 1000e j332 j1400e j44 1400e j442 400cos 2 1000sin 33 1000cos332 1400sin 44 1400cos442 400cos 2 1000sin 33 1000cos332 1400sin 44 1400cos442 3 350cos 4 2 875cos 4 3 32 122542 875sin 4 3 4 250cos 4 2 62532 875cos 4 3 42 875sin 4 3 RG3 400e j 2 j Ans. Ans. j j800e 3 3 800e 3 32 400 cos 2 800sin 33 800 cos 3332 j 400sin 2 800 cos 33 800sin 332 Ans. RG4 j500e j 4 500e j 42 500sin 4 4 500 cos 4 42 j 500 cos 4 4 500sin 4 42 Ans. 4 4 Dynamic Analysis By virtual work we can formulate the dynamic input torque requirement as: M12 f3 RG3 t 3 3kˆ f4 RG4 t 4 4kˆ FC RC The individual elements of this equation are: 2 f3 m3 AG3 m3RG3 22 987.9 9804 mm/s 2 10 rad/s RG3 10 N/mmRG3 4094 cos 2 8188 sin 33 8188 cos 3332 j 4094 sin 2 8188 cos 33 8188 sin 332 N f3 RG3 4094cos 2 8188sin 33 8188cos 3332 400sin 2 800sin 33 N mm 4094sin 2 8188cos 33 8188sin 332 400cos 2 800 cos 33 N mm f3 RG3 32575.97 N m sin 3 2 3 1 3 cos 3 2 3 233 t 3 IG3 α3 IG3322kˆ 2514.25 N m 3kˆ t kˆ 2514.25 N m 3 3 3 3 f4 m4 AG4 m4 RG4 925.6 N 9804 mm/s 2 10 rad/s RG4 9.44 N/inRG4 2 2 2 4797sin 4 4 4797 cos 4 42 j 4797 cos 4 4 4797sin 4 42 N © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. f4 RG4 4797sin 4 4 4797 cos 4 42 500sin 4 4 N mm 4797 cos 4 4 4797sin 4 42 500cos 4 4 N mm f4 RG4 2298.5544 N m t I α I 2kˆ 2937 N m kˆ 4 G4 4 G4 4 2 4 t 4 4kˆ 293744 N m FC RC 4450 N cos120 400sin 2 1403.57sin 3 4.086 3 mm 4450 N sin120 400cos 2 1403.57 cos 3 4.086 3 mm FC RC 1780sin 2 120 6245.9sin 3 124.086 3 N m Reassembling the elements we must remember that force FC is nonzero for only a portion of the cycle. Therefore, M12 3275.9 sin 1 cos 2 2514.2 2298.55 2937 N m 3 2 3 3 3 2 3 3 3 3 3 4 4 4 4 =3275.9 cos 3 2 3 3275.9sin 3 2 3 1 3 906633 5335 4 4 N m for the entire cycle and, for 90 2 300 , an additional increment is added: Ans. M12 1780sin 2 120 6245.9 n 3 124.086 3 N m This input torque requirement is shown in the following plot. Notice the small discontinuities in the curve when force FC begins and ends its effect. 11,000 5,500 5,500 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.24 Figure P14.24 illustrates a motor geared to a shaft on which a flywheel is mounted. The mass moments of inertia of the parts are as follows: flywheel, I 303.7 N mm s2 ; flywheel shaft, gear, pinion, I 1.724 N mm s2 ; I 19.135 N mm s2 ; 2 2 I 0.388 N mm s ; motor, I 9.612 N mm s . If the motor has a starting torque of 8343.75 N mm, what is the angular acceleration of the flywheel shaft at the instant the motor is turned on ? 225 mm 50 mm If we identify the motor shaft as 2 and the flywheel shaft as 3 then I 2 9.612 N mm s2 0.388 N mm s2 10 N mm s 2 I3 303.7 N mm s2 1.724 N mm s 2 19.135 N mm s 2 324.559 N mm s2 3 R2 R3 2 3 R2 R3 2 M M 3 R3 F23 I 33 F23 R2 R32 I3 2 2 M12 R2 F32 I 2 2 2 M12 I 2 2 R2 F32 I 2 R2 R3 I 3 2 Now, substituting the numeric values, 2 8343.75 N mm 10 N mm s 2 25 mm 112.5 mm 324.559 N mm s 2 2 26.028 N mm s 2 2 2 8343.75 N mm 26.028 N mm s2 320.56 rad/s2 3 R2 R3 2 25 mm 112.5 mm 320.56 rad/s2 71.24 rad/s2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.25 The disk cam of Problem 13.31 is driven at a constant input shaft speed of 2 25 rad/s ccw. Both the cam and the follower have been balanced so that the centers of mass of each are located at their respective fixed pivots. The mass of the cam is 0.075 kg with radius of gyration of 30 mm, and for the follower the mass is 0.030 kg with radius of gyration of 35 mm. Determine the moment M12 required on the camshaft at the instant shown in the figure to produce this motion. IG3 m3k32 0.030 kg 0.035 m 0.000 036 75 kg m2 2 For full-rise cycloidal cam motion, Eq. (5.19), 2 30 112.5 L y 1 cos 1 cos 2 0.200 150 150 360 30 sin 2 112.5 0.480 150 2 1502 2 3 y22 0.480 25 rad/s 300 rad/s 2 y 2 L sin 2 t3 IG33 0.000 036 75 kg m2 300 rad/s 2 0.011 025 N m By virtual work, M12 y t3 R CO3 × FC kˆ 0.200 0.011 025 N m 0.150 m 8 N sin 45 0.168 N m ccw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.26 Repeat Problem 14.25 with a shaft speed of 2 50 rad/s ccw. IG3 m3k32 0.030 kg 0.035 m 0.000 036 75 kg m2 2 For full-rise cycloidal cam motion, Eq. (5.19), 2 30 112.5 L y 1 cos 1 cos 2 0.200 150 150 360 30 sin 2 112.5 0.480 150 1502 2 3 y22 0.480 50 rad/s 1 200 rad/s 2 y 2 L 2 sin 2 t3 IG33 0.000 036 75 kg m2 1 200 rad/s 2 0.044 1 N m By virtual work, M12 y t3 R CO3 × FC kˆ 0.200 0.044 1 N m 0.150 m 8 N sin 45 0.161 N m ccw © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.27 A rotating drum is pivoted at O2 and is decelerated by the double-shoe brake mechanism illustrated in Fig. P14.27. The mass of the drum is 1023.5 N and its radius of gyration is 1414.5 mm. The brake is actuated by force P 445ˆj N , and it is assumed that the contacts between the two shoes and the drum act at points C and D, where the coefficients of Coulomb friction are 0.350. Determine the angular acceleration of the drum and the reaction force at the fixed pivot F12 . F 445P 1780 N M 300ˆi mm × Pˆj 75ˆj mm × F ˆi 0 F 1780ˆi 445ˆj N 1833.4 N14.04 F P F F 0 5 65 65 5 65 35 35 The friction angle is tan 1 0.350 19.29 . M 550ˆj mm ×F 125ˆi 225ˆj mm × cos ˆi sin ˆj F 3 53 23 0 F32 3644.5ˆi 1277ˆj N 3858 N19.29 M4 625ˆj mm ×F64 125ˆi 225ˆj mm × cos ˆi sin ˆj F24 0 F23 3858 N F42 6136.5ˆi 2149.35ˆj N 6501.45b 160.71 F24 6501.45 N IG2 m2 k22 1023.5 N 9804.4 mm/s 2 141.5 mm 2123.1 N mm s 2 2 M F 2 O2 200ˆi mm × 3644.5ˆi 1277.2ˆj N 200ˆi mm × 6136.5ˆi 2149.4ˆj N IG2 α 2 α 2 322kˆ rad/s2 Ans. F12 F32 F42 0 F12 2496.45ˆi 872.2ˆj N 2643.3 N19.29 Ans. Note that gravitational effects are not yet included. If gravity acts in the jˆ direction then the ĵ component is 410 lb. Since the main bearing at O2 supports this weight, it does not affect the friction forces and can be added by superposition. If weights of the other parts © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. were known, however, these weights might have some small effect on the friction forces and the braking forces, and would have to be included simultaneously. Superposition could not be applied. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.28 For the mechanism illustrated in Fig. P14.28, the dimensions are RG2O4 0.15 m, REG2 0.20 m, and the length of link 4 is 0.20 m, symmetric about O4. The ground bearing is midway between E and G2. There is a torque T2 acting on the input link 2, and a torque T4 acting on link 4. Link 2 is in translation with a velocity of V 0.114 8ˆj m/s and an acceleration of A 0.35ˆj m/s2 and the line connecting 2 2 mass centers G2 and G3 is horizontal. The kinematic coefficients are 3 11.5 rad/m , 2 m/m , and R43 40 m/m2 (where R 43 is the vector from G3 3 380 rad/m2 , R43 to G ). The acceleration of the mass center of link 3 is A 1.053ˆi 0.432ˆj m/s2 . The 4 G3 masses and second moments of mass of the moving links are m2 m4 0.5 kg, m3 1 kg, IG 2 IG 4 2 kg m2 , and IG 3 5 kg m2 . Assume that gravity acts in the negative Z direction, and that the effects of friction can be neglected. Determine the unknown internal reaction forces, and the unknown torques T2 and T4 . The free-body diagram for link 2 is shown in Figure 1. Recall that gravity acts in the negative Z-direction and the effects of friction can be neglected. Since the center of mass G2 is translating in the Y-direction, the sum of the external forces in the X-direction acting on link 2 shows F12X F32X P X m2 AGX2 0 © Oxford University Press 2015. All rights reserved. (1) Theory of Machines and Mechanisms, 4e Uicker et al. Figure 1. Free-body diagram of link 2. Since friction can be neglected, the sum of the external forces in the Y-direction acting on link 2 gives F32Y PY m2 AGY2 Substituting the given information, the Y-component of the reaction force between links 2 and 3 is Ans. (2) F32Y 0.5 kg (0.35 m/s2 ) 40 N sin120 34.816 N Since link 2 is not rotating then the angular acceleration 2 0 . Therefore, the sum of the external moments on link 2 acting about G2 can be written as R7 F12X R9 P X T2 0 (3) Therefore, there are still 4 unknowns for link 2, namely the forces F12X , F32X , and F32Y and the torque T2 . The free-body diagram for link 3 is shown in Figure 2. Figure 2. Free-body diagram of link 3. The sum of the external forces in the X-direction acting on link 3 can be written as © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. F23X F43X m3 AGX3 (4) The sum of the external forces in the Y-direction acting on link 3 can be written as F23Y F43Y m3 AGY3 (5) The sum of the external moments acting about the center of mass G3 can be written as R43 F43 RG2G3 F23Y IG33 (6) The vector R 43 points from the center of mass of link 3 to the location of the reaction force F43, and the vector R G2G3 points from the center of mass of link 3 to the center of mass of link 2. Equations (4), (5), and (6) contain two new unknown variables, namely the internal reaction force F43 and the location of this force (i.e., R43). Note that the force F43 is perpendicular to the slot since friction is neglected. Therefore, F43X and F43Y are not independent unknowns (the angle is known). Therefore, there are 6 equations and 6 unknown variables, namely the forces F12X , F32X , F32Y , F43 , the torque T2, and the distance R43. These six unknowns can now be solved for by inspection. Substituting Eq. (2) and the given acceleration of the center of mass G2 into Eq. (5), the Y-component of the internal reaction force between links 3 and 4 is F43Y F43 sin 60 1 kg (0.432 m/s2 ) (34.816 N) 34.384 N Ans. Therefore, the force between links 3 and 4 is 34.384 N Ans. F43 39.70 N sin 60 Substituting known values into Eq. (4), the internal reaction force between links 2 and 3 is Ans. F23X ( 39.70 N) cos 60 1 kg 1.053 m/s2 20.91 N Substituting known values into Eq. (6) gives R34 (39.70 N) (0.259 81 m)(34.816 N) 5 kg m2 (0.983 rad/s2 ) Rearranging this equation, the unknown distance is 13.961 N m R43 0.351 66 m 39.70 N Therefore, the distance from the ground pin O4 to the line of action of the internal reaction force F43 is Z R43 0.300 m 0.351 66 0.300 m 51.7 mm Since the distance Z is less than the length of link 4 then link 3 is sliding along link 4 (i.e., there is sliding contact and not tipping). The internal reaction force between links 3 and 4 acts within the physical limits of link 4. Substituting known values into Eq. (1) gives F12X 20.91 N 40 N cos 60 0 Ans. Rearranging this equation, the unknown force is F12X 40.91 N © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Substituting known values into Eq. (3) gives 0.1 m (40.91 N) 0.2 m (40 N) cos120 T2 0 Rearranging this equation, the unknown torque acting on link 2 is T2 0.091 Nm The free-body diagram for link 4 is shown in Figure 3. Ans. Figure 3. Free-body diagram of link 4. Since G4 is coincident with the ground pivot O4 , the sum of the external forces in the Xdirection acting on link 4 can be written as F34 cos 60 F14X m4 AGX4 0 (7) The sum of the external forces in the Y-direction acting on link 4 can be written as (8) F34 sin 60 F14Y 0 The sum of the external moments acting about the center of mass of link 4 can be written as (9) ZF34 T4 I G4 4 Equations (7), (8), and (9) contain three new unknown variables, namely the internal reaction forces F14X , F14Y , and the torque T4. These three unknown variables can now be solved for as follows. Substituting known values into Eq. (7), the X-component of the force between links 1 and 4 is F14X 19.85 N Ans. Substituting known values into Eq. (8), the Y-component of the internal reaction force between links 1 and 4 is F14Y 34.38 N Ans. Substituting known values into Eq. (9), the torque acting on link 4 is T4 2 kg m2 (0.983 rad/s 2 ) (0.051 7 m)(39.70 N) 4.018 Nm Ans. The negative sign indicates that the torque acting on link 4 is clockwise. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.29 For the mechanism illustrated in Fig. P14.29, the kinematic coefficients are The 3 2 rad/m, 3 6.928 rad/m2 , R4 1.732 m/m, and R4 8 m/m2 . velocity and the acceleration of the input link 2 are V 5ˆj m/s and A 20ˆj m/s2 2 2 and the force acting on link 2 is F 200ˆj N. The length of link 3 is RBA 1 m and the distance RG3G2 0.5 m. A linear spring is attached between points O and A with a free length L 0.5 m and a spring constant K 2 500 N/m. A viscous damper with a damping coefficient C 45 N s/m is connected between the ground and link 4. The masses and mass moments of inertia of the links are m2 0.75 kg, m3 2.0 kg, m4 1.5 kg, IG2 0.25 N m s2 , IG3 1.0 N m s 2 and IG4 0.35 N m s2 . Assume that gravity acts in the negative Y-direction (as illustrated in Fig. P14.29) and the effects of friction in the mechanism can be neglected. (i) Determine the first-order kinematic coefficients of the linear spring and the viscous damper. (ii) Determine the equivalent mass of the mechanism. (iii) Determine the magnitude and direction of the horizontal force P that is acting on link 4. A double-slider mechanism. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. (i) The vectors for the linear spring are shown in Fig. 2a. Figure 2a. Vectors for the linear spring. The vector loop for the linear spring can be written as ? I R S R2 0 From which, the magnitudes can be written as the scalar equation RS R2 Differentiating this with respect to the input position R2 , the first-order kinematic coefficient of the spring is RS 1 m/m Ans. (1) Note that the sign is positive because, for a negative input, the length of the linear spring is decreasing. Also, note that the first-order kinematic coefficient of the mass center of input link 2 is YG2 RS 1 m/m The vectors for the viscous damper are shown in Fig. 2b. Fig. 2b. Vectors for the viscous damper. The vector loop for the damper can be written as ? R9 R C R 4 0 Since all components of this equation are horizontal, this gives R9 RC R4 0 Differentiating with respect to the input position R2 gives RC R4 0 Rearranging and substituting the given data, the first-order kinematic coefficient of the viscous damper is RC R4 1.732 m/m Ans. (2) The positive sign agrees with our intuition since, for a positive input, the length of the viscous damper is increasing. (ii) The equivalent mass of the mechanism can be written as 4 mEQ Aj (3) j 2 For link 2: A2 m2 X G2 YG2 IG 22 2 2 2 The vector loop for the center of mass of the input link can be written as I ?? RG R 2 0 2 © Oxford University Press 2015. All rights reserved. (4) Theory of Machines and Mechanisms, 4e Uicker et al. The X and Y components of this equation give X G2 0 and YG 2 R2 Differentiating these with respect to the input position R2 give X G 2 0 and YG2 R2 1 m/m Substituting these values into Eq. (4) gives A2 0.75 kg 02 12 0.25 kg m2 0 0.75 kg 2 (5) 2 2 A3 m3 X G 3 YG 3 I G 3 3 2 For link 3: The vector loop for the center of mass of link 3 can be written as I ?? (6) R G3 R 2 R G3G2 The X and Y components are X G3 RG3G2 cos 3 0.25 m YG3 R2 RG3G2 sin 3 0.433 m and Differentiating these with respect to the input position R2 give X G 3 RG3G2 sin 33 0.866 m/m YG3 1 RG3G2 cos 33 0.5 m/m and Substituting these and other known data into Eq. (6) gives 2 A3 2.0 kg (0.866 m/m) 2 0.5 m/m 1.0 kg m2 (2 rad/m) 2 6 kg 2 2 A4 m4 X G 4 YG 4 I G 4 4 2 For link 4: (7) (8) Note from given data that X G 4 R4 1.732 m/m; therefore, Eq. (8) can be written as A4 1.5 kg [ 1.732 m/m 02 ] 0.35 kg m2 0 4.5 kg 2 2 (9) Therefore, substituting Eqs. (5), (7), and (9) into Eq. (3), the equivalent mass of the mechanism is Ans. (10) mEQ 0.75 kg 6 kg 4.5 kg 11.25 kg (iii) The power equation for the mechanism can be written as dT dU dW f F V2 P V4 dt dt dt Substituting the time rate of change of energy terms into the right-hand side gives 4 4 4 j 2 j 2 j 2 F V2 P V4 Aj R2 R2 B j R23 m j gYG j R2 K s RS RS 0 RS R2 CRC2 R 2 2 The linear velocity of link 2 and the force acting on link 2 are both in the same direction (that is, both downward). Assuming that the force P is in the same direction as the velocity of link 4 (that is, to the right), then the above equation can be written as 4 4 4 j 2 j 2 j 2 FV2 PV4 Aj R2 R2 B j R23 m j gYG j R2 K s RS RS 0 RS R2 CRC2 R 2 2 The velocity of the input link 2 is V2 R2 and the velocity of link 4 is V4 R4 ; therefore, this can be written as © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4 Uicker et al. 4 4 FR2 PR4 Aj R2 R2 B j R m j gYG j R2 K s RS RS 0 RS R2 CRC2 R 2 j 2 3 2 j 2 2 j 2 Dividing by the input velocity R2 throughout gives the equation of motion for the mechanism, that is 4 4 4 (11) F PR4 Aj R2 B j R22 m j gYG K s RS RS 0 RS CRC2 R2 j 2 j 2 j j 2 where the first-order kinematic coefficient of link 4 is given as R4 1.732 m/m . The sum of the Bj terms can be written as 4 1 4 dA (12) Bj j 2 j 2 j 2 d 2 B2 m2 ( X G 2 X G2 YG2 YG2 ) IG222 For link 2: and this has a value of B2 0.75 kg 0 0 0.25 kg m2 0 0 (13) B3 m3 X G 3 X G3 YG3YG3 I G333 For link 3: which has a value of B3 2 kg [(0.866 m/m)(4 m/m2 ) (0.5 m/m)(0)] 1 kg m2 (2 rad/m)(0.928 rad/m2 ) 20.78 kg/m (14) B4 m4 X G 4 X G4 YG4 YG4 IG444 For link 4: which has a value of B4 1.5 kg [(1.732 m/m)(8 m/m2 ) (0)(0)] 0.35 kg m2 0 0 20.78kg/m (15) Substituting Eqs. (13), (14), and (15) into Eq. (12) gives 4 B j 2 j B2 B3 B4 0 20.78 kg/m 20.78 kg/m 41.56 kg/m (16) The change in potential energy due to gravity is 4 m gY j 2 j Gj For link 2: m2 gYG2 (0.75 kg)(9.81 m/s2 ) 1 m/m 7.36 N For link 3: m3 gYG3 (2 kg)(9.81 m/s2 )(2 m/m) 39.24 N For link 4: m4 gYG4 (1.5 kg)(9.81 m/s2 )(0) 0 Summing these three values gives 4 m gY j 2 j Gj 7.36 N 39.24 N 0 31.80 N Then substituting Eqs. (1), (2), (10), (16), and (17) into Eq. (11) gives F PR4 11.25 kg R2 41.56 kg/m R22 31.80 N KS RS RS 0 (1 m/m) C(1.732 m/m)2 R2 Rearranging this equation, the force acting on link 4 can be written as 1 F 11.25 kg R2 41.56 kg/m R22 31.80 N K S RS RS 0 3CR2 P R4 © Oxford University Press 2015. All rights reserved. (17) Theory of Machines and Mechanisms, 4e Uicker et al. The input velocity is R2 5 m/s , the input acceleration is R2 20 m/s2 , and the force is F 200 N. Substituting these values and the known data into this equation, the force acting on link 4 can be written as P 200 N 11.25 kg (20 m/s2 ) 41.56 kg/m (5 m/s)2 31.80 N 1 1.732 m/m 2500 N/m 0.866 m 0.5 m 3 45 Ns/m (5 m/s) or as P 1 200 N 225 N 1 039 N 31.80 N 915.0 N 675.0 N 1.732 Therefore, the force acting on link 4 is Ans. P 705.66 N The negative sign indicates that the force P (acting on link 4) is acting to the left; that is, in the opposite direction to the velocity of the output link 4. Recall that the force P was originally assumed to be acting to the right. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.30 Consider the four-bar linkage of Problem P14.20 modified as illustrated in Fig. P14.30. The linkage includes a spring and a viscous damper as shown. The spring has a stiffness k 2.14 N/mm and a free length R0 112.5 mm. The viscous damper has a damping coefficient C 0.04.45 N /mm. The external force acting at point C of coupler link 3 is FC 556.25 N vertically downward (that is, in the negative Y-direction). The input crank is rotating with a constant angular velocity ω2 = 10 rad/s ccw and the angular acceleration of link 3 is 3 84.8 rad/s2 ccw; the acceleration of the mass center of coupler link 3 is A 7750ˆi 7375ˆj mm/s2 . Use the masses and the second moments of G3 mass as specified in Problem 14.20 with the exception that the weight of link 3 is w3 = 445 N. Assume that the locations of the centers of mass of links 2 and 4 are coincident with the ground pivots O2 and O4 , respectively, and the center of mass of link 3 is as indicated by G3 in Fig. P14.30. Also, assume that gravity acts vertically downward (that is, in the negative Y-direction) and the effects of friction in the mechanism can be neglected. 1. Write the equation of motion for the mechanism. 2. Determine the equivalent mass moment of inertia of the mechanism. 3. Determine the driving torque T2 on the input crank 2 from the equation of motion. The mechanism modified from Problem 14.20. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. From Problem 14.20, the given data are RAO2 150 mm RO4O2 450 mm RAB 450 mm RBO4 150 mm RAC 600 mm 2 10 rad/s ccw 3 1.43 rad/s cw 4 11.43 rad/s cw RG3 A 300 mm w3 445 N I G3 55.29 N mm s 2 I G2 I G4 7 N mm s 2 2 0 3 84.8 rad/s 2 ccw 4 84.8 rad/s 2 ccw FC 556.25ˆj N 0 shows vectors that are used throughout the solution. g 9660 mm/s 2 The first-order kinematic coefficient of link 3 can be written as 1.43 rad/s 3 33 3 0.143 rad/rad 2 10 rad/s The first-order kinematic coefficient of link 4 can be written as 11.43 rad/s 4 4 1.143 rad/rad 2 10 rad/s The angular acceleration of link 3 can be written as 3 32 2 3 2 Rearranging this, the second-order kinematic coefficient for link 3 can be written as 3 3 2 84.8 rad/s2 (0.143 rad/rad)(0) 3 33 0.84 rad/rad 2 2 2 2 10 rad/s Similarly, the second-order kinematic coefficient of link 4 is 84.8 rad/s2 (0.143 rad/rad)(0) 4 4 2 4 2 0.84 rad/rad 2 2 2 10 rad/s Since the mass centers G2 and G4 are located at the fixed pivots O2 and O4, respectively, the first- and second-order kinematic coefficients of these mass centers are xG2 0 xG 2 0 xG2 0 yG2 0 yG 2 0 yG2 0 xG4 18 in xG 4 0 xG4 0 yG4 0 yG 4 0 yG4 0 To find the first- and second-order kinematic coefficients for the center of mass G3, the vector loop for the center of mass of link 3 can be written as RG3 R 2 R33 where R2 = 150 mm, θ2 = 60º, R33 = 300 mm, and θ33 = θ3 = 321.8º. The X and Y components of the vector equation for the center of mass of link 3 are © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. xG 3 R2 cos2 R33 cos3 150 mm cos 60 300 mm cos321.8 310.75 mm yG3 R2 sin 2 R33 sin 3 150 mm sin 60 300 mm sin 321.8 55.62 mm The first-order kinematic coefficients for the center of mass of link 3 are xG 3 R2 sin 2 R33 sin 33 150 mm sin 60 300 mm sin321.8(0.143 rad/rad) 156.43 mm/rad yG 3 R2 cos 2 R33 cos33 150 mm cos60 300 mm cos321.8(0.143 rad/rad) 41.29 mm/rad The second-order kinematic coefficients for the center of mass of link 3 can be written as xG3 R2 cos 2 R33 cos 332 R33 sin 33 yG3 R2 sin 2 R33 sin 332 R33 cos 33 Therefore, xG3 150 mm cos60 300 in cos321.8(0.143 rad/rad)2 300 mm sin321.8(0.848 rad/rad2 ) 77.5 mm/rad 2 yG3 150 mm sin 60 300 mm sin321.8(0.143 rad/rad)2 300 mm cos321.8(0.848 rad/rad) 73.8 mm/rad 2 4 To determine Aj , note that j 2 4 A j 2 j I EQ (that is, the equivalent mass moment of inertia). Therefore, the units must be in lb s2 . For link 2: A2 m2 ( xG22 yG22 ) IG222 m2 (0 0) 7 N mm s2 (1 rad/rad)2 7 N mm s 2 For link 3: A3 m3 ( xG23 yG23 ) I G 332 445 N 2 [(156.43 mm/rad)2 41.29 mm/rad ] 55.29 N mm s 2 (0.143 rad/rad)2 121.7 N mm s2 2 9653 mm/s For link 4: A4 m4 ( xG24 yG24 ) IG442 m4 (0 0) 7 N mm s2 (1.143 rad/rad)2 9.15 N mm s 2 Therefore, the equivalent mass moment of inertia of the mechanism is 4 I EQ Aj A2 A3 A4 7 N mm s2 121.1 N mm s2 9.15 N mm s 2 137.85 N mm s 2 Ans. j 2 4 To determine B j , note that j 2 4 Bj j 2 1 4 dAj ; therefore, the units must be in lb s2 . 2 j 2 d 2 For link 2: B2 m2 ( xG 2 xG 2 yG 2 yG 2 ) I G 222 m2 (0 0) 7 N mm s 2 (1 rad/rad)(0) 0 For link 3: © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. B3 m3 ( xG 3 xG 3 yG 3 yG 3 ) I G 333 445 N [(156.43 mm/rad)(77.5 mm/rad 2 ) (41.29 mm/rad)(73.8mm/rad 2 )] 9653 mm/s 2 55.29 N mm s 2 ( 0.143 rad/rad)(0.848 rad/rad 2 ) 48.505 N mm s 2 For link 4: B4 m4 ( xG 4 xG 4 yG 4 yG 4 ) I G 444 m4 (0 0) 7 N mm s 2 (1.143 rad/rad)(0.848 rad/rad 2 ) 6.786 N mm s 2 Therefore, the sum of these coefficients is 4 B j 2 j B2 B3 B4 0 48.505 N mm s 2 6.786 N mm s 2 55.291 N mm s 2 The power equation can be written as dT dU dW f (1) P dt dt dt The left-hand side of the power equation can be written (2) P T22 FC VC The unknown torque T2 is taken to be positive in the same direction as the input angular velocity (that is, counterclockwise). The velocity of point C can be written as VC ( xC ˆi yC ˆj)2 (3) The first-order kinematic coefficients for the path of point C can be obtained from the vector equation RC R 2 R3 The X and Y components of this vector equation are xC R2 cos 2 R3 cos 3 yC R2 cos 2 R3 sin 3 Therefore, the first-order kinematic coefficients for point C are xC R2 sin 2 R3 sin 33 150 mm sin 60 600 mm sin321.8(0.143 rad/rad) 182.963 mm/rad (4a) yC R2 cos 2 R3 cos33 150 mm cos60 600 mm cos321.8(0.143 rad/rad) 7.5735 mm/rad (4b) Substituting Eqs. (4) into Eq. (3), the velocity of point C can be written as VC 182.963 mm/rad ˆi 7.5735 mm/rad ˆj 2 Therefore, the power due to the vertically downward force at point C is FC VC 556.25 N ˆj ( xC ˆi yC ˆj)2 556.25 N yC 2 556.25 N (7.5735 mm/rad)2 4213 N mm/rad 2 (5) The negative sign indicates that the vertical force and the vertical component of the velocity of point C are in opposite directions (that is, that the vertical component of the velocity of point C is upwards). Substituting Eq. (5) into Eq. (2), the net power is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e P T22 4213 N mm/rad 2 Uicker et al. (6) Now consider the right-hand side of the power equation, see Eq. (1). In general, the time rate of change of kinetic energy can be written as 4 4 dT Aj B j 3 dt j 2 j 2 However, the generalized inputs for this problem are 2 , 2 2 , and 2 2 . Therefore, this equation can be written as 4 4 dT Aj2 2 B j 23 dt j 2 j 2 The constant angular velocity of the input link is 2 10 rad/s ccw. Therefore, the time rate of change of the kinetic energy is dT [137.838 N mm s 2 (0) 55.291 N mm s 2 (10 rad/s) 2 ]2 5529.1 N mm 2 dt (7) The time rate of change of the potential energy due to gravity is 4 dU g m j gyG j m3 gyG 3 2 445 N 41.2875 mm/rad 2 1837.293 N mm 2 (8) dt j 2 The vector loop equation for the spring can be written as R 2 R S R10 0 The X and Y components are (9a) R2 cos 2 RS cos S 0 (9b) R2 sin 2 RS sin S R10 0 From Eq. (9a) the stretched length of the spring (for this position of the mechanism) is Rs xA R2 cos 2 150 mm cos 60 75 mm Differentiating Eqs. (9) with respect to the input position gives R2 sin 2 RS cos S RS sin SS 0 R2 cos 2 RS sin S RS cos S S 0 Substituting the known information gives 150 mm sin 60o RS 0 Therefore, the first-order kinematic coefficient for the spring is Rs 150 mm sin 60 129.75 mm/rad The time rate of change of the potential energy in the spring is dU s k ( Rs Rso ) Rs2 2.136 N/mm (75 mm 112.5 mm)(129.75 mm/rad)2 10.392 N mm/rad 2 dt (10) The vector loop equation for the viscous damper can be written as R 4 RC R11 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The X and Y components of this equation are R4 cos 4 RC cosC R11 cos11 0 R4 sin 4 RC sin C R11 sin 11 0 Differentiating these with respect to the input position gives R4 sin 44 RC cos C RC sin CC 0 R4 cos 44 RC sin C RC cos CC 0 Substituting the known information (with the angle 4 261.8, and the first-order kinematic coefficient 4 1.143 rad/rad ) gives 150 mm sin 261.8(1.143 rad/rad) RC cos180 0 Therefore, the first-order kinematic coefficient for the damper is RC 150 mm sin 261.8(1.143 rad/rad) 169.75 mm/rad The positive sign indicates that the length of the vector R C is increasing for positive input. The velocity of point B at the end of the damper is VB RC2 169.75 mm/rad (10 rad/s) 1697.5 mm/s The time rate of change of the dissipative effect of the damper is dW f dt CRc22 2 0.0445 N s/mm (169.75 mm/rad)2 10 rad/s 2 12.784 N mm/rad 2 (11) Therefore, from Eqs. (7), (8), (10), and (11), the right hand side of the power equation, Eq. (1), can be written as dT dU dW f 5.5291 N m/rad 2 1.8373 N m/rad 2 10.392 N m/rad 2 12.784 N m/rad 2 (12) dt dt dt 30.5424 N m/rad 2 Substituting Eqs. (6) and (12) into Eq. (1) gives T22 4.213 N m/rad 2 30.5424 N m/rad 2 (13) The equation of motion is obtained by dividing both sides of Eq. (13) by the input ngular velocity ω2. Therefore, the equation of motion for this problem can be written as T2 4.213 N m 30.5424 N m Ans. The driving torque acting on the input crank is T2 34.755 N m The positive sense indicates that the driving torque acting on the input crank is in the same direction as the input angular velocity. Therefore, the driving torque acting on the input crank is T2 34.7554 N m ccw Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.31 For the Scotch-yoke mechanism in the position illustrated in Fig. P14.31, an external force P 125ˆj N is acting on link 4, and an unknown torque T2 is acting on the input link 2. The length R2 1 m , the angle 30 , and the angular velocity and acceleration of link 2 are ω 15 kˆ rad/s and α 2 kˆ rad/s2 , respectively. The accelerations of the 2 2 centers of mass of the links are AG2 5.4ˆi 11.3ˆj m/s2 , AG3 10.8ˆi 22.6ˆj m/s2 , and AG4 22.6jˆ m/s2 . The centers of mass of links 2 and 3 are at the geometric centers of links 2 and 3, respectively. The masses and mass moments of inertia of the links are m2 5 kg , m3 5 kg , m4 15 kg , IG2 0.02 N m s2 , IG3 0.12 N m s2 , and IG4 0.08 N m s2 . Gravity is acting vertically downwards (that is, g 9.81 m/s2 in the negative Y-direction). Assume that friction in the mechanism can be neglected. (i) Draw free-body diagrams of all moving links of the mechanism. (ii) Write the governing equations for all moving links. List all unknown variables. (iii) Determine the magnitudes and directions of all internal reaction forces. (iv) Determine the magnitude and the direction of the torque T2 . (v) Indicate the point(s) of contact of link 4 with ground link 1. A Scotch-yoke mechanism. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. (i) The free-body diagram for link 2 is shown in Fig. 1. F12Y F12X O2 T2 R5 G2 F32Y W2 R2 G3 F32X Figure 1. The free-body diagram for link 2. Ans. The sum of the forces acting on link 2 in the X-direction can be written as F X F12X F32X m2 AGX (1) The sum of the forces acting on link 2 in the Y-direction can be written as F Y F12Y F32Y W2 m2 AGY2 . (2) 2 The sum of the moments acting on link 2 about point O2 can be written as M O2 R2X F32Y R2Y F32X R5X W2 T2 IG2 2 m2 ( R5X AGY2 R5Y AGX2 ) (3) Therefore, there are three equations and five unknowns for the free-body diagram of link 2. The unknowns are the four reaction forces F12X , F12Y , F32X , F32Y and the crank torque T2 . The free-body diagram for link 3 is shown is Fig. 2. F23Y F23X G3 W3 F43 R7 Figure 2. The free-body diagram for link 3. Ans. The sum of the forces acting on link 3 in the X-direction can be written as F X F23X m3 AGX3 (4) The sum of the forces acting on link 3 in the Y-direction can be written as F Y F23Y m3 AGY3 (5) The sum of the moments acting on link 3 about the center of mass G3 can be written as M G3 R7 F43 IG33 Since link 3 cannot rotate, the angular acceleration is 3 0 . Therefore, this equation can be written as R7 F43 0 (6) Equations (4), (5), and (6) contain two new unknowns, F43 and R7 . Therefore, there are now a total of six equations and seven unknowns. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. If we assume that link 4 is only sliding on ground link 1, then the free-body diagram for link 4 is as shown in Fig. 3. G4 R8 R9 F34 W4 F14 P Figure 3. The free-body diagram for link 4 when sliding only. The sum of the forces acting on link 4 in the X-direction can be written as F X F14 m4 AGX4 Since link 4 can only accelerate in the Y-direction, that is, since AGX4 0 , this becomes F14 0 The sum of the forces acting on link 4 in the Y-direction can be written as F Y F34 P W4 m4 AGY4 Ans. (7) (8) The sum of the moments acting on link 4 about the center of mass G 4 can be written as M G4 R8 F34 R9 F14 I G 4 4 Since link 4 can not rotate, that is, since 4 0 , this becomes R8 F34 R9 F14 0 (9) From Equations (7) and (9), the distance R9 , which means that link 4 attempts to tip. For tipping, the free body diagram of link 4 is modified as shown in Figure 4. G4 R8 F34 R10 F14T W4 R11 F14B P Figure 4. The free-body diagram for link 4 with tipping. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. The sum of the forces acting on link 4 in the X-direction can be written as F X F14T F14 B m4 AGX4 0 (10) The sum of the forces acting on link 4 in the Y-direction can be written as F Y F34 P W4 m4 AGY4 (11) Note that Eq. (11) is the same as Eq. (8). The sum of the moments acting on link 4 about the center of mas G 4 can be written as R8 F34 R10 F14T R11F14B 0 (12) Equations (10), (11) and (12) contain two new unknowns F14T and F14B . Therefore, there are a total of nine equations and nine unknowns. (iii) We will solve this problem by the method of inspection. Substituting m3 5 kg and AGX3 10.8 m/s2 into Eq.(4), we have F23X (5 kg)(10.8 m/s2 ) 54 N Ans. (13) Substituting m2 5 kg , AGX2 5.4 m/s2 , and F23X 54 N into Eq.(1), we have F12X (5kg)(5.4 m/s2 ) (54 N) 81 N Ans. (14) Equation (6) implies that either R7 0 or F43 0 . Since there is contact between links 3 and 4, the internal reaction force F43 cannot be zero. Therefore R7 0 (15) Substituting m4 15 kg , AGY4 22.6 m/s2 , W4 m4 g (15 kg)(9.81 m/s2 ) 147 N , and P 125 N into Eq. (11) we have F34 (15 kg)(22.6 m/s2 ) 147 N 125 N 361 N Ans. (16) Substituting m3 5 kg , AG 3Y 22.6 m/s , W3 m3 g (5)(9.8) kg m/s 49 N , and F34 361 N into Eq. (5), we have 2 2 F23Y (5 kg)(22.6 m/s2 ) 49 N 361 N 523 N Substituting m2 5 kg , Ans. (17) A 11.3 m/s , W2 m2 g (5 kg)(9.81 m/s ) 49 N , and Y G2 2 2 F23Y 523 N into Eq. (2), we have F12Y (5 kg)(11.3 m/s2 ) 49 N 523 N 628.5 N From Eq. (12), we have R10 F14T R11F14B R8 F34 Using Eqs. (10) and (19), we have RF F14T 8 34 , R11 R10 and F14B R8 F34 R11 R10 Substituting R8 R2X R7 R2X R2 sin 30 0.5 m , R10 0.4 m , F34 361 N into Eq. (20), we have (0.5 m)(361 N) F14T 361 N 0.9 m 0.4 m and © Oxford University Press 2015. All rights reserved. Ans. (18) (19) (20) R11 0.9 m and Ans. (21a) Theory of Machines and Mechanisms, 4e F14 B Uicker et al. (0.5 m)(361 N) 361 N 0.9 m 0.4 m (iv) From Eq. (3), we have T2 IG2 2 m2 ( R5X AGY2 R5Y AGX2 ) R5X W2 R2X F23Y R2Y F23X Ans. (21b) (22a) 1 Substituting W2 49 N, IG2 0.02 N m s2 , 2 2 rad/s 2 , m2 5 kg , R5X R2 sin30 0.25 m , 2 1 R5Y R2 cos30 0.433 m , AGX2 5.4 m/s2 , AGY2 11.3 m/s2 , R2X R2 sin 30 0.5 m , 2 Y R2 R2 cos30 0.866 m , F23X 54 N , and F23Y 523 N into Eq. (22a), we have T2 (0.02 N m s 2 )(2 rad/s 2 ) (5 kg) (0.25 m)(11.3 m/s 2 ) (0.433 m)(5.4 m/s 2 ) (0.25 m)(49 N) (0.5 m)(523 N) ( 0.866 m)( 54 N) N m 229.46 N. Ans. (22b) (v) Since F14T 361 N , therefore F41T 361 N ; this means that link 4 is pushing to the right on ground link 1 at the upper-right corner of the slot. Also, since F14B 361 N , therefore F41B 361 N ; this means that link 4 is pushing to the left on ground link 1 at the lower-left corner of the slot. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.32 For the parallelogram four-bar linkage in the position illustrated in Fig. P14.32, the angular velocity and acceleration of the input link 2 are 2 2 rad / s ccw and 2 1 rad / s2 ccw, respectively. The distances RBO2 RAO4 0.2 m, RBA RO2O4 0.3 m, and RCB 0.1 m. The force FC 100 N acts at point C on link 3 in the X-direction and a counterclockwise torque T4 10 N m acts on link 4. The masses and the second moments of mass are m2 m4 0.5 kg, IG2 IG4 2 kg m2 , m3 1 kg, and IG3 5 kg m . The mass centers of links 2 and 4 are coincident with pins O2 and O4 and 2 the mass center of link 3 is coincident with pin A. Gravity acts into the page (in the negative Z-direction) and friction can be neglected. The first and second–order kinematic coefficients of the mass center of link 3 are X G 3 0.141 m/rad, YG3 0.141 m/rad, X G3 0.141 m/rad 2 , and YG3 0.141 m/rad 2 . (i) Determine the acceleration of the mass center of link 3. (ii) Draw the free-body diagrams for links 2, 3, and 4. List all unknown variables. (iii) Determine the magnitudes and the directions of the internal reaction forces F23 and F43 . (iv) Determine the magnitude and the direction of the input torque T2 . Figure P14.32 A parallelogram four-bar linkage. (i) The acceleration of the mass center G3 can be written as 2 A X G3 22 X G 3 2 0.141 m 2 rad/s 0.141 m 1 rad/s2 0.423 m/s 2 2 AGY3 YG3 22 YG3 2 0.141 m 2 rad/s 0.141 m 1 rad/s 2 0.705 m/s 2 (ii) The free-body diagram of link 2 is shown in Fig. 1. X G3 Figure 1. Free-body diagram of link 2. The sum of the forces in the X-direction acting on link 2 can be written as © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. F X F12X F32X 0 (1) The sum of the forces in the Y-direction can be written as F Y F12Y F32Y 0 (2) The sum of the moments acting about the mass center G2 can be written as M G2 RB cos B F32Y RB sin B F32X T2 IG22 (3) The unknown variables in Eqs. (1), (2), and (3) are F12X , F12Y , F32X , F32Y , and T2 . Therefore, the total number of unknown variables is five and there are only three equations. The free body diagram of Link 3 is shown in Fig. 2. Figure 2. Free-body diagram of link 3. The sum of the forces in the X-direction acting on link 3 can be written as F X F23X F43X FC m3 AGX3 The sum of the forces in the Y-direction acting on link 3 can be written as F Y F23Y F43Y m3 AGY3 Ans. (4) (5) The sum of the external moments acting about the mass center G3 can be written as M G3 RBB cos BB F23Y RBB sin BB F23X 0 (6a) The new unknown variables in Eqs. (4), (5), and (6a) are F43X and F43Y . Therefore, the total number of equations is six and the total number of unknown variables is seven; that is, F12X , F12Y , F32X , F32Y , T2 , F43X and F43Y . Note that BB 0; therefore, Eq. (6a) can be written as RBB F23Y 0 (6b) Therefore, either RBB 0 or F23Y 0 (6c) The free body diagram of link 4 is shown in Fig. 3. Figure 3. Free-body diagram of link 4. The sum of the forces in the X-direction acting on link 4 can be written as © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. F F14X F34X 0 X (7) The sum of the forces in the Y-direction acting on link 4 can be written as F Y F34Y F14Y 0 (8) The sum of the moments acting on link 4 about the mass center G4 can be written as M G4 RA cos A F34Y RA sin A F34X T4 I G4 4 (9) The new unknown variables in Eqs. (7), (8), and (9) are F14X and F14Y . Therefore, there are a total of nine equations and nine unknown variables; that is, F12X , F12Y , F32X , F32Y , T2 ,F43X ,F43Y , Ans. F14X and F14Y . (iii) The solution procedure will be the method of inspection. From Eq. (6c), the reaction force (10) F23Y 0 Substituting Eq. (10) into Eq. (5), the reaction force F43Y m3 AGY3 F23Y 1 kg(0.705 m/s2 ) 0 0.705 N (11) Rearranging Eq. (9), the reaction force F34X can be written as F X 34 I G4 4 T4 RA cos 4 F34Y RA sin 4 2kg m 2 (1 rad/s 2 ) 10 N m 0.2 m 0.707 0.705 N 0.2 m 0.707 (12) 55.87 N Therefore, the total reaction force is F43 55.87 N 180.720 X 23 Solving Eq. (7), the reaction force F Ans. (13) can be written as F m3 A F FC X 23 X G3 X 43 (14) 1 kg 0.423 m/s 2 55.87 N 100 N 43.71 N Therefore, the total reaction force is F23 43.71 N1800 (iv) Rearranging Eq. (3), the input torque T2 can be written as Ans. (15) T2 I G2 2 RB sin 2 F32X RB cos 2 F32Y 2 kg m 2 1 rad/s 0.2 m 0.707 43.71 N 0.2 m 0.707 0 8.18 N m 2 The positive sign indicates that the input torque is counterclockwise. © Oxford University Press 2015. All rights reserved. Ans. Ans. (16) Theory of Machines and Mechanisms, 4e Uicker et al. 14.33 For the mechanism in the position shown, the velocity and acceleration of link 2 are V2 10ˆi m/s and A2 10ˆi m/s2 , respectively. The length of link 3 is RCG3 3.5 m and the distance ROG3 2.5 m. The first- and second-order kinematic coefficients of link 3 are 3 0.200 rad/m and 3 0.1386 rad/m2 . The force FC 10 N acts in the negative Y direction at point C on link 3 and the line of action of an unknown force P acting on link 2 is parallel to the X-axis as illustrated in Fig. P14.33. The masses and the second moments of mass of links 2 and 3 are m2 3 kg, m3 5 kg, I G2 1.5 kg m2 , and I G3 7.5 kg m2 . Gravity acts in the negative Y-direction and there is no friction in the mechanism. (i) Draw the free-body diagrams of links 2 and 3. (ii) Write the governing equations for links 2 and 3. List all unknown variables. (iii) Determine the magnitudes and directions of all internal reaction forces. (iv) Determine the magnitude and direction of the force P acting on link 2. (v) Indicate the point(s) of contact of link 2 with ground link 1. Figure P14.33 A planar mechanism. (i) The free-body diagram of link 2 is shown in Fig. 1. Figure 1. Free-body diagram of link 2. (ii) Ans. The sum of the forces acting on link 2 in the X-direction can be written as Ans. (1) F X F32X P m2 AGX2 Note that the direction of the external force P is assumed to be in the positive X-direction. The sum of the forces acting on link 2 in the Y-direction can be written as © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e F Uicker et al. Y F12Y F32Y W2 m2 AGY Ans. (2) 2 Note that AGX2 10 m/s2 and AGY2 0 . The sum of the moments acting on link 2 about the mass center G2 can be written as M R12X F12Y RG3G2W2 IG3 2 m2 ( RGXG AGY2 RGY G AGX ) G2 3 2 3 2 Ans. (3) 2 Therefore, there are three equations and five unknowns for the free-body diagram of link 2. The unknowns are the three reaction forces F32X , F32Y , F12Y , the distance R12X (that is, the location of F12Y ), and the external force P. The free-body diagram of link3 is shown is Fig. 2. Figure 2. Free-body diagram of link 3. Ans. The sum of the forces acting on link 3 in the X-direction can be written as F X F23X F13X m3 AGX3 Ans. (4) The sum of the forces acting on link 3 in the Y-direction can be written as F Y F23Y F13Y FC W3 m3 AGY3 Ans. (5) Note that the acceleration of the center of gravity of link 3 is the same as the acceleration of link 2 (that is, AGX3 A2 10 m/s2 and AGY3 0 ). The sum of the moments acting on link 3 about the center of mass G3 can be written as M G3 R32 cos 3 F13Y R32 sin 3 F13X RC cos 3 FC I G33 X 13 Ans. (6) Y 13 Equations (4), (5) and (6) contain two new unknowns, F and F . Therefore, there are a total of six equations and seven unknowns. Since links 1 and 3 have contact at a pin in a slot, the direction of the reaction force must be perpendicular to the slot. This means only the magnitude of the reaction force F13 is unknown. The X and Y components of this reaction force can be written as F13X F13 cos(3 90) and F13Y F13 sin(3 90) (7a) This provides a seventh equation allowing the seven unknowns to be solved. Also, since the internal reaction force F13 is perpendicular to the slot then Eq. (6) can be written as R32 F13 RC cos 3 FC I G33 (7b) The angular acceleration of link 3 can be written as © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 3 3 R2 3 R22 (8a) where R2 V2 10 m/s and R2 A2 10 m/s2 . This agrees with the observation that the input velocity R2 must be positive; that is, the vector R 2 is increasing in length for this position. Substituting this information and the known kinematic coefficients for link 3 (that is, 3 0.200 rad/m and 3 0.1386 rad/m2 ) into Eq. (8a), the angular acceleration of link 3 is (8b) 3 (0.200 rad/m)(10 m/s2 ) (0.1386 rad/m2 )(10 m/s)2 15.86 rad/s2 Note that the angular acceleration of link 3 has a negative value; that is, the angular acceleration of link 3 is clockwise. Also, note that the angular velocity of link 3 is counterclockwise for this position. (iii) Substituting the known values into Eq. (7b) gives (9a) (2.5 m) F13 (3.5 m) cos(30)10 N (7.5 kg m2 )(15.86 rad/s2 ) Therefore, the reaction force is Ans. (9b) F13 35.46 N The negative sign indicates that the internal reaction force F13 is acting downward; that is, in the opposite direction to the assumed direction shown in Fig. 2. Therefore, the point of contact between link 3 and link 1 is on the top side of the ground pin O. Substituting the known values into Eq. (5) gives (10a) F23Y 35.46 N sin(60) 10 N (5 kg)(9.81 m/s2 ) 0 Therefore, the reaction force is F23Y 89.76 N Substituting the known values into Eq. (4) gives F23X 35.46 N cos(60) (5 kg)(10 m/s 2 ) Ans. (10b) (11a) Therefore, the reaction force is F23X 67.73 N (iv) Substituting the known values into Eq. (1) gives 67.73 N P (3 kg)(10 m/s2 ) Therefore, the applied force is P 97.73 N Substituting the known values into Eq. (2) gives F12Y 89.76 N (3 kg)(9.81 m/s2 ) 0 Therefore, the reaction force is F12Y 119.19 N Substituting the known values into Eq. (3) gives R12X (119.19 N) RG3G2 (3 kg)(9.81 m/s 2 ) 0 (v) Ans. (11b) (12a) Ans. (12b) (13a) Ans. (13b) (14a) Therefore, the distance is R12X 0.25RG3G2 (14b) The negative sign indicates that the location of the internal reaction force F12Y is to the left of the mass center of link 3. Given that the distance © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. RG3G2 0.5 m (15) Then the distance from the mass center of link 3 to the point of application of the normal force is R12X 0.25 0.5 m 0.125 m Ans. (16) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.34 Consider the slider-crank mechanism of Problem 14.5. The designer proposes to modify this mechanism by including a linear spring and a viscous damper as illustrated in Fig. P14.34. The spring, with a stiffness kS 3.5 kN/m and an unstretched length r0 75 mm, is attached from the ground to point E on the input link 2. In the given position, the spring is parallel to the X-axis. The damper with coefficient C 1.25 kN s/m is attached between the ground pivot O2 and pin B on link 4. At the input position 2 45 , the motor driving input link 2 is applying a torque T2 6.7 N m ccw, causing the link to rotate with an angular velocity ω2 100 rad/s ccw and an angular acceleration α 2 10 rad/s2 ccw. An external horizontal force FB is acting at pin B on link 4, as illustrated in Fig. P14.34. The variable positions, velocities, and accelerations of the mechanism have been determined and are provided in Table P14.34. Table P14.34 2 3 RAO2 deg deg 45 10.18 mm 75 RBA mm 300 REO2 mm 125 3 rad/s 17.96 V4 m/s -6.25 3 A4 2 rad/s 1736.20 m/s 2 -534 Assume: (i) Gravity acts vertically downward (that is, in the negative Y-direction). (ii) The location of the center of mass of link 2 is coincident with the ground pivot O2 and the center of mass of link 4 is coincident with pin B. The location of the center of mass of link 3 is as indicated in Fig. P14.5. (iii) The effects of friction in the mechanism can be neglected. (iv) The weight and mass moment of inertia of each link are as given in Fig. P14.5. Determine: (i) the first- and second-order kinematic coefficients of the mechanism that are necessary for the power equation. (ii) the equivalent mass moment of inertia of the mechanism. (iii) the equation of motion for the mechanism. (iv) the magnitude and direction of the external force FB acting on link 4 when the mechanism is in the given position. Figure P14.34. The mechanism modified from Problem 14.5. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The vectors for a kinematic analysis of the mechanism are shown in Fig. 1. Figure 1. The vectors for analysis of the mechanism. (i) The first-order kinematic coefficient of link 3 can be written as 17.96 rad/s 0.179 6 rad/rad 3 3 100 rad/s 2 The first-order kinematic coefficient of link 4 can be written as V 6.25 m/s (1) 62.5 mm/rad R4 4 2 100 rad/s The angular acceleration of link 3 can be written as 3 322 3 2 Rearranging this equation, the second-order kinematic coefficient of link 3 can be written as 3 3 2 (1 736.20 rad/s2 ) (0.1796 rad/rad)(10 rad/s2 ) 0.173 8 rad/rad 2 3 2 2 2 (100 rad/s) Similarly, the linear acceleration of link 4 can be written as A4 R422 R4 2 Therefore, the second-order kinematic coefficient of link 4 is A R 534 000 mm/s 2 (625 mm/rad)(10 rad/s 2 ) R4 4 2 4 2 54 mm/rad 2 2 (100 rad/s) 2 Since the mass center of link 2, G2, is located at the fixed pivot O2, their first- and second-order kinematic coefficients are xG 2 0 , xG2 0 yG 2 0 , and yG2 0 . To determine the first- and second-order kinematic coefficients for the center of mass of link 3: The vector loop for point G3, see Fig. 1, can be written as ?? I C R G3 R 2 R 33 where the magnitude of the vector R 33 is given as 112.5 mm and the angle 33 3 . This implies that the first-order kinematic coefficient 33 3 and the second-order kinematic coefficient 33 3 . The X and Y components of the above equation are X G3 R2 cos2 R33 cos3 =163.76 mm YG3 R2 sin 2 R33 sin 3 33.145 mm © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The first-order kinematic coefficients of the center of mass of link 3 are X G 3 R2 sin 2 R33 sin 33 56.605 mm/rad YG3 R2 cos 2 R33 cos 33 33.145 mm/rad The second-order kinematic coefficients of the center of mass of link 3 are X G3 R2 cos2 R33 cos332 R33 sin 33 53.148 mm/rad 2 YG3 R2 sin 2 R33 sin 332 R33 cos33 33.145 mm/rad 2 The first- and second-order kinematic coefficients of the center of mass of link 4 are xG4 R4 53.340 mm/rad2 xG 4 R4 62.558 mm/rad yG 4 0 yG4 0 The first-order kinematic coefficient for the damper is RC R4 62.558 mm/rad The first-order kinematic coefficient for the spring can be obtained from the vector loop for point E, see Fig. 1; that is, C ?? R E R 22 where the magnitude of the vector R 22 is given as 5 in and the angle 22 2 180 225 . This implies that the first-order kinematic coefficient 22 1 rad/rad . The X component of point E is X E R22 cos22 = 88.388 mm Therefore, the first-order kinematic coefficient of point E is X E R22 sin 222 88.388 mm/rad Note that the first-order kinematic coefficient for the spring is RS X E 88.388 mm/rad 4 (ii) To determine Aj : Note that j 2 4 A j 2 j I EQ ; (that is, the equivalent mass moment of inertia) therefore, the units must be mm N s2 . For link 2: A2 m2 ( xG22 yG22 ) I G2 22 m2 (0 0) 0.039 kg m 2 (1 rad/rad) 2 0.039 kg m 2 39.0 mm N s 2 For link 3: A3 m3 ( xG23 yG23 ) I G332 1.54 kg [(0.056 605 m/rad)2 (0.033 145 m/rad) 2 ] 0.012 kg m2 (0.179 6 rad/rad) 2 0.007 013 kg m2 7.013 mm N s 2 For link 4: A4 m4 ( xG24 yG24 ) I G4 42 1.30 kg [(0.062 558 mm/rad)2 (0) 2 ] 0 0.005 088 kg m 2 5.088 mm N s2 Therefore, the sum of the coefficients is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 4 A j 2 j Uicker et al. A2 A3 A4 39.0 mm N s2 7.013 mm N s 2 5.088 mm N s 2 51.101 mm N s 2 Ans. 1 4 dAj To determine B j : Note that B j ; therefore, the units must be mm N s2 . 2 j 2 d 2 j 2 j 2 For link 2: B2 m2 ( xG 2 xG2 yG 2 yG2 ) I G222 m2 (0 0) 0.039 kg m2 (1 rad/rad)(0) 0 4 4 For link 3: B3 m3 ( xG 3 xG3 yG 3 yG3 ) I G333 1.54 kg [(0.056 605 m/rad)(0.053 148 m/rad) (0.033 145 m/rad)(0.033 145 m/rad)] 0.012 2 kg m 2 (0.179 6 rad/rad)(0.173 8 rad/rad 2 ) 0.002 560 kg m 2 2.560 mm N s 2 For link 4: B4 m4 ( xG 4 xG4 yG 4 yG4 ) I G4 4 4 1.30 kg [(0.062 558 m/rad)(0.053 340 in/rad 2 ) 0] 0 0.004 338 kg m 2 4.338 mm N s 2 Therefore, the sum of the coefficients is 4 B j 2 j B2 B3 B4 0 2.560 mm N s 2 4.338 mm N s 2 6.898 mm N s 2 The power equation can be written as dT dU dW f P dt dt dt The time rate of change of the kinetic energy can be written as 4 4 dT Aj B j 3 dt j 2 j 2 Ans. (iii) (2) where the generalized inputs for this problem are 2 , 2 2 , and 2 2 . Therefore, the time rate of change of the kinetic energy is 4 dT 4 Aj2 2 B j 23 [51.101 mm N s2 (10 rad/s2 ) 6.898 mm N s 2 (100 rad/s)2 ]2 dt j 2 j 2 That is, dT 69.491 N m 2 dt The time rate of change of the potential energy can be written as 4 dU m j gyG j K S ( RS RO ) RS m3 gyG 2 K S ( RS RO ) RS 2 3 dt j 2 The time rate of change of the potential energy due to gravity is © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e dU g dt Uicker et al. m3 gyG 2 w3 yG 2 3 3 1.54 kg 9.81 m/s 2 (0.033 145 m/rad)2 0.500 7 N m 2 The time rate of change of the potential energy due to the linear spring can be written as dU S K S ( RS RS 0 ) RS 2 dt 3.500 N/mm[125 mm cos 45 75 mm](0.088 388 m/rad)2 4.141 8 N m 2 Therefore, the time rate of change of the total potential energy is dU dU g dU S dt dt dt 0.500 7 N m 2 4.141 8 N m 2 3.641 1 N m 2 The time rate of change of the dissipative effects due to the viscous damper is dW f CRC 2 2 1.25 N s/mm(62.558 mm/rad)2 (100 rad/s)2 489.188 N m 2 dt Note that the time rate of change of the dissipative effects due to the viscous damper is a positive value. This must always be true for this term on the right-hand side of the power equation. Therefore, the right-hand side of the power equation, see Eq. (2), can be written as dT dU dW f 69.491 N m 2 3.641 1 N m 2 489.188 N m 2 (3) dt dt dt 555.038 N m 2 Note that the most influential term is the time rate of change of the dissipative effects due to the viscous damper. This implies that the damping coefficient C 7 lb s/in is a very large value. The left-hand side of the power equation, see Eq. (2), can be written as (4) P T2 ω2 FB VB 6.7 N m 2 FBX ( xB 2 ) Note that the torque T2 is acting in the same direction as the angular velocity of link 2 (that is, counterclockwise) and the external force acting on the piston FB is assumed positive when acting in the same direction as the velocity of the piston (link 4) (that is, in the negative X-direction). The first-order kinematic coefficient of point B can be obtained from the point path vector equation, or by noting that xB R4 . From Eq. (1), the first-order kinematic coefficient of link 4 is R4 62.5 mm/rad . Therefore, the firstorder kinematic coefficient of point B is xB 62.5 mm/rad (5) Substituting Eq. (5) into Eq. (4) gives P 6.7 N m 2 FBX (0.062 5 m)2 (6) Finally, equating the two equations, Eqs. (3) and (6), the power equation can be written as (7) 6.7 N m 2 FBX (0.062 5 m)2 555.038 N m 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The equation of motion is obtained by dividing both sides of the power equation, Eq. (7), by the input angular velocity 2 . Therefore, the equation of motion can be written as Ans. (8) 6.7 N m (0.062 5 m) FBX 555.038 N m (iv) Rearranging Eq. (8), the external force acting on the piston is Ans. FBX 8 773.4 N The negative sign indicates that the external force acting on the piston (link 4) is acting to the left, that is, in the negative X-direction. Therefore, the assumption made in Eq. (4) was correct; that is, the force is acting in the same direction as the velocity of the piston (link 4). © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.35 For the mechanism in the position illustrated in Fig. P14.35, the velocity and acceleration of the input link 2 are V2 7ˆi m/s and A2 2ˆi m/s2 , respectively. The first- and second-order kinematic coefficients of links 3 and 4 are 3 0, 4 1.0 rad/m, 3 1.0 rad/m2 , and 4 3.0 rad/m2 . The radius of massless link 4, which is rolling on the ground link, is R4 1 m, the length of link 3 is RG2 A 6 m, and the radius of the ground link is R1 2 m. The free length and spring rate of the spring, the damping constant of the viscous damper, the masses, and the mass moments of inertia of links 2 and 3 (about their mass centers) are as shown in Table P14.35. Assume that gravity acts in the negative Y direction and the effects of friction can be neglected. Determine: (i) the kinematic coefficients rS , rC , xG 3 , yG 3 , xG3 , and yG3 . ; (ii) the equivalent mass of the mechanism; (iii) the equation of motion for the mechanism in symbolic form; (iv) the magnitude and direction of the horizontal external force P that is acting on link 2. Table P14.35 Ro K C m2 m3 I G2 I G3 m N/m Ns/m kg kg 3 25 15 1.20 0.80 kg-m2 0.25 kg-m2 0.10 Figure P14.35 A planar mechanism. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The vectors for kinematic analysis of the mechanism are shown in Fig. 1. Figure 1. Vectors for a kinematic analysis of the mechanism. The vector loop equation for the mechanism can be written as R 2 R3 R 7 0 where link 7 is an arm connecting the ground link to the center of the wheel, link 4. The X and Y components of this equation are R2 cos2 R3 cos3 R7 cos7 0 R2 sin 2 R3 sin 3 R7 sin 7 0 (i) Differentiating these equations with respect to the input position gives cos2 R3 sin 33 R7 sin 77 0 sin 2 R3 cos 33 R7 cos77 0 Differentiating again with respect to the input position gives R3 sin 33 R3 cos3 32 R7 sin 77 R7 cos7 72 0 R3 cos 33 R3 sin 3 32 R7 cos77 R7 sin 7 72 0 Solving for the first-order kinematic coefficients we get 3 0 and 7 0.333 rad/m Solving for the second-order kinematic coefficients, they are 3 1 rad/m2 and 7 1 rad/m2 The rolling contact equation between the wheel, link 4, and the ground link can be written as 7 R1 4 R4 1 7 The correct sign is negative because there is external contact between link 4 and the ground link. Differentiating this equation with respect to the input position gives 7 R1 4 1 7 R4 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Substituting the known values into this equation, the first-order kinematic coefficient for link 4 is 4 1 rad/m Differentiating the above equation with respect to the input position gives R1 4 7 R4 1 7 Substituting the known values into this equation, the second-order kinematic coefficient for link 4 is 4 3 rad/m2 The first-order kinematic coefficient of the spring is Ans. RS R2 1 m/m Note that the answer is positive because the length of the spring increases for a positive change in the input position. The first-order kinematic coefficient of the damper can be written as Ans. (1) RC R2 1 m/m Note that the answer is negative because the change in the length of the vector RC RAO1 decreases for positive change in the input position. Check: Since link 4 is rolling on the ground link at point E then point E is the instant center I14 . Therefore, the velocity of point A (which is directed in the positive Xdirection) can be written as (2) VA 4 RI14 A (4 R2 ) RI14 A (1 rad/m 7 m/s)(1 m) 7 m/s The first-order kinematic coefficient of the damper is defined as V 7 m/s RC A 1 m/m R2 7 m/s The correct sign is negative because the change in length of the vector RC RAO1 decreases as the change in length of the input vector R2 increases. The vector equation for the center of mass of link 3 can be written as RG3 R 2 R33 The X and Y components of this equation are xG3 R2 cos 2 R33 cos 3 and yG3 R2 sin 2 R33 sin 3 Differentiating these equations with respect to the input position, the first-order kinematic coefficients for the center of mass of link 3 are xG 3 cos 2 R33 sin 33 and yG 3 sin 2 R33 cos 33 (3) Substituting the known data into this equation, the first-order kinematic coefficients for the center of mass of link 3 are xG 3 1 m/m and yG 3 0 Ans. Differentiating Eq. (3) with respect to the input position, the second-order kinematic coefficients of the center of mass of link 3 can be written as xG3 R33 sin 33 R33 cos3 332 and yG3 R33 cos 33 R33 sin 3 332 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Substituting the known data into this equation, the second-order kinematic coefficients for the center of mass of link 3 are Ans. xG3 1.5 m/m2 and yG3 2.598 m/m2 The X and Y components of the acceleration of the mass center of link 3 are AGX3 xG3 R22 xG 3 R2 (1.5 m/m2 )(7m/s)2 (1 m/m)(2 m/s2 ) 75.5 m/s2 AYG3 yG3 R22 yG 3 R2 (2.598 m/m2 )(7 m/s)2 (0)(2 m/s2 ) 127.302 m/s2 Note that the mass center of link 3 has X and Y components, therefore, the path of the mass center of link 3 is not a horizontal straight line. The magnitude and direction of the acceleration of the mass center of link 3 are AG3 148.0 m/s2239.33 (ii) The equivalent mass of the mechanism can be written as n n j 2 j 2 mEQ Aj m j ( xG j 2 yG j 2 ) I G j j2 Substituting known data into Eq. (4) gives A2 1.2 kg[(1 m/m)2 02 ] 0.25 kg m2 (0)2 1.2 kg Substituting known data into Eq. (4) gives A3 0.8 kg[(1 m/m)2 02 ] 0.10 kg m2 (0)2 0.8 kg Since link 4 is massless then A4 0 Therefore, the equivalent mass of the mechanism is mEQ 1.20 kg 0.80 kg 0 2.00 kg (iii) (4) Ans. The power equation for the mechanism can be written as 4 4 4 j=2 j 2 j 2 P V2 [ Aj R2 B j R22 ]R2 m j gyG j R2 K ( RS R0 ) RS R2 CRC2 R22 Assume that the force P acting on link 2 is positive in the same direction as the positive input velocity. Canceling the input velocity V2 R2 , the equation of motion for the mechanism can be written as n 4 4 j 2 j 2 j 2 P Aj R2 B j R22 m j gyG j K (R S R0 ) Rs CRC2 R2 Ans. (5) The coefficients B j can be written as B j m j ( xG j xG j yG j yG j ) I G j j j Substituting known data into Eq. (6) gives B2 1.20 kg[(1 m/m)(0) (0)(0)] (0.25 kg m2 )(0)(0) 0 Substituting known data into Eq. (6) gives B3 0.80 kg[(1 m/m)(1.5 m/m) (0)(2.598 m/m2 )] 0.10 kg m2 (0)(1 rad/m2 ) 1.20 kg/m Since link 4 is massless, B4 0 Therefore, the sum of the coefficients B j is © Oxford University Press 2015. All rights reserved. (6) Theory of Machines and Mechanisms, 4e 4 B j 2 j Uicker et al. 0 1.20 kg/m 0 1.20 kg/m (7) The effects of gravity can be written as 4 m gy j 2 j Gj g[m2 yG 2 m3 yG 3 m4 yG 4 ] 9.81 m/s 2 [(1.20 kg)(0) (0)(0) (4 kg)(0)] 0 The terms for the spring and the damper in Eq. (5) are K ( RS R0 )Rs 25 N/m(5.196 m 3 m)(1 m/m) 54.9 N m/m (iv) CRC2 R2 (15 N s/m)(1 m/m)2 (7 m/s) 105 N m/m The external force P acting on link 2 can be written from Eq. (5) as 4 4 j 2 j 2 (8a) (8b) P mEQ R2 B j R22 m j gyG j K (R S R0 ) Rs CRc2 R2 Substituting the given data and Eqs. (1), (2), (7), and (8) into this equation, the magnitude of the external force P acting on link 2 can be written as Ans. P (2.0 kg)(2 m/s2 ) (1.2 kg/m)(7 m/s) 2 0 54.9 N 105 N 97.1 N The positive sign indicates that the assumption that the external force P is acting to the right (that is, in the same direction as the input velocity) is correct. Therefore, the external force P is acting to the right. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.36 For the mechanism in the position illustrated in Fig. P14.36, link 3 is horizontal. The constant angular velocity of the input link 2, which rolls without slipping on the inclined plane, is 2 20 rad/s cw. The first- and second-order kinematic coefficients of links 3 and 4 are 3 0.125 rad/rad, R4 1.299 m/rad, 3 0, and R4 0.094 m/rad 2 . The radius of link 2 is R 1.5 m, the length of link 3 is RBA RG4G2 6 m, and RAOS 2.5 m. The free length of the spring is 3 m, the spring rate is k 25 N/m, and the damping constant of the viscous damper is C 15 N·s/m. The masses and mass moments of inertia of links 2 and 4 are m2 7 kg, m4 4 kg, IG 18 kg·m2 , and IG4 22 kg·m2 . 2 Assume that the mass of link 3 is negligible compared with the masses of links 2 and 4, the effects of friction can be neglected, and gravity acts vertically downward as illustrated in Fig. P14.36. Determine: (i) the first- and second-order kinematic coefficients of the mass centers of links 2 and 4, (ii) the equivalent mass moment of inertia of the mechanism, and (iii) the magnitude and direction of the input torque acting on link 2. Figure P14.36 A planar mechanism. Vectors for the mass centers of links 2 and 4 are shown in Fig. 1. Figure 1. Vectors for the mass centers of links 2 and 4. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. The vector equation for the mass center of link 2, see Fig. 1, can be written as ? R G2 R 9 R 7 The X and Y components of this equation are X G2 R9 cos 9 R7 cos 7 and YG2 R9 sin 9 R7 sin 7 Differentiating with respect to the input position 2 gives X G 2 R9 cos 9 and YG2 R9 sin 9 (1) Substituting 9 150 and R9 1.5 m/rad gives X G 2 1.5cos150o 1.299 m YG2 R9 sin 9 1.5sin150o 0.75 m and Ans. The rolling contact equation between link 2 and the inclined plane (link 1) can be written in terms of the first-order kinematic coefficients as R9 22 2 1.5 m Therefore, the second-order kinematic coefficient is R9 0 Differentiating Eqs. (1) with respect to the input position 2 gives Ans. (2) X G2 R9 cos 9 0 and YG2 R9 sin 9 0 The vectors for the mass center of link 4 are shown in Fig. 1. The first-order kinematic coefficients of the mass center of link 4 can be written as Ans. X G 4 R4 X G 2 1.299 m and YG4 0 The second-order kinematic coefficients of the mass center of link 4 can be written as X G4 R4 0.094 m and YG4 0 Ans. (ii) The power equation for the mechanism can be written as 4 4 j 2 j 2 T2 ω2 [ I EQ 2 B j22 ]2 m j gyG j 2 K (rs r0 )rs2 Crc222 The input torque is taken positive in the same direction as the given input angular velocity (that is, clockwise). Then canceling the input angular velocity, the equation of motion for the mechanism can be written as 4 4 j 2 j 2 T2 I EQ 2 B j22 m j gyG j K (rs r0 )rs Crc22 The equivalent mass moment of inertia of the mechanism can be written as I EQ A m j ( xG 2 yG 2 ) I G 2 j j j j j Substituting known data for link 2 into this equation gives A2 (7 kg)((1.299 m/rad)2 (0.75 m/rad)2 ) 18 kg m2 (1 rad/rad)2 33.75 kg m2 /rad 2 Substituting known data for link 3 into Eq. (4) gives A3 0 Substituting known data for link 4 into Equation (4) gives A4 (4 kg)((1.299 m/rad)2 02 ) 22 kg m2 (0) 2 6.75 kg m2 /rad2 Therefore, the equivalent mass moment of inertia of the mechanism is © Oxford University Press 2015. All rights reserved. (3) (4) Theory of Machines and Mechanisms, 4e Uicker et al. 4 I EQ Aj 33.75 kg m 2 0 6.75 kg m 2 40.5 kg m 2 Ans. j 2 (iii) The coefficient B j can be written as B j m j ( xG j xG j yG j yG j ) I G j j j (5) Substituting known data for link 2 into Eq. (5) gives B2 7 kg((1.299 m/rad)(0) (0.75 m/rad)(0)) (18 kg m2 )(1 rad/rad)(0) 0 Substituting known values for link 3 into Eq. (5) gives B3 0 Substituting known data for link 4 into Eq. (5) gives B4 4 kg((1.299 m/rad)(0.094 m/rad 2 ) (0)(0)) (22 kg m2 )(0)(0) 0.488 kg m2 Therefore, the coefficient is 4 B j 2 j 0 0 0.488 kg m 2 0.488 kg m 2 The effects of gravity can be written as 4 m gy j 2 j Gj [m2 gyG 2 m3 gyG 3 m4 gyG 4 ] 9.81 m/s 2 [(7 kg)(0.75 m/rad) (0)( yG 3 ) (4 kg)(0)] 51.5 N m/rad The velocity of the mass center of link 2 down the inclined plane is VG2 2 R 20 rad/s 1.5 m 30 m/s which agrees with the first-order kinematic coefficients in Eq. (2); that is, 1.299 m/rad 0.75 m/rad 2 1.5 m/rad 2 30 m/s VG2 2 2 Therefore, the first-order kinematic coefficient of the spring is rS R 1.5 m / rad and is negative because the length of the spring is decreasing for positive input motion. Therefore K (rS r0 )rS 25 N/m(2.5 m 3 m)(1.5 m/rad) 18.75 N m/rad The first-order kinematic coefficient of the damper can be written as rC r4 1.299 m/rad Therefore Crc22 (15 N s/m)(1.299 m/rad)2 (20 rad/s) 506.22 N m/rad From Eq. (3). the input torque can be written as 4 4 j 2 j 2 T2 I EQ 2 B j22 m j gyG j K (rS r0 )rS CrC22 (40.5 kg m 2 )(0) (0.488 kg m 2 )(20 rad/s) 2 51.5 N m 18.75 N m 506.22 N m Ans. 240.77 N m The negative sign indicates that the torque is in the opposite direction to the input angular velocity (which is specified as clockwise). Therefore, the input torque must be acting counterclockwise. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.37 Figure P14.37 illustrates a two-throw opposed-crank crankshaft mounted in bearings at A and G. Each crank has an eccentric weight of 26.7 N, which may be considered as located at a radius of 50 mm from the axis of rotation, and at the center of each throw (points C and E). It is proposed to locate weights at B and F to reduce the bearing reactions, caused by the rotating eccentric cranks, to zero. If these weights are to be mounted 75 mm from the axis of rotation, how much must they weigh? 50 15 15 15 50 m m 15 0 0m m mm m 0m 5 m 745 m m 50 m mm m 50 75 M M 0m mm m m mm y A 50 mm mB rB2 2 200 mm mC rC2 2 500 mm mE rE2 2 650 mm mF rF2 2 700 mm FG 0 y G 700 mm FA 650 mm mB rB2 2 500 mm mC rC2 2 200 mm mE rE2 2 50 mm mF rF2 2 0 Dividing by 50 mm 2 and substituting numeric values gives 5625 mm m 400500 mm N 73125 mm m 73125 mm m 400500 mm N 5625 mm m 2 2 2 2 B F 0 F 0 2 B 2 Solving simultaneously gives wB wF mB 5.932 N © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.38 Figure P14.38 illustrates a two-throw crankshaft, mounted in bearings at A and F, with the cranks spaced 90 apart. Each crank may be considered to have an eccentric weight of 26.7 N at the center of the throw and 50 mm from the axis of rotation. It is proposed to eliminate the rotating bearing reactions, which the crank would cause, by mounting additional correction weights on 75 mm arms at points B and E. Calculate the magnitudes and angular locations of these weights. m 50 15 0 0m 30 50 mm mm m m 50 m m 0m 15 50 M y A y F mm 500ˆi mm × kˆ m r 650ˆi mm × sin ˆj cos kˆ m r 0 650ˆi mm × sin ˆj cos kˆ m r 500ˆi mm × ˆj m r 200ˆi mm × kˆ m r 50ˆi mm × sin ˆj cos kˆ m r 0 50ˆi mm × sin B ˆj cos Bkˆ mB rB2 2 200ˆi mm × ˆj mC rC2 2 2 D D M m 2 E B 2 D D B 2 B B 2 E E E 2 2 2 C C 2 E E 2 E E 2 2 Dividing by 50 mm 2 , substituting numeric values, and equating vector components gives 5625 mm2 mB cos B 667500 N mm2 73125 mm2 mE cos E 0 5625 mm m sin 267000 N mm 73125 mm m sin 0 73125 mm m cos 267000 N mm 5625 mm m cos 0 73125 mm m sin 667500 N mm 5625 mm m sin 0 2 2 B 2 B 2 2 B 2 B B E E E 2 B 2 E 2 E E Solving simultaneously gives mB cos B 2.968 N , mB sin B 8.9 N , mE cos E 8.9 N , mE sin E 2.968 N mB 9.38 N , B 108.43 , mE 9.38 N , E 161.57 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 14.39 Solve Problem 14.38 with the angle between the two throws reduced from 90 to 0. M y A 500ˆi mm × kˆ m r 650ˆi mm × sin ˆj cos kˆ m r 0 650ˆi mm × sin ˆj cos kˆ m r 500ˆi mm × kˆ m r 200ˆi mm × kˆ m r 50ˆi mm × sin ˆj cos kˆ m r 0 50ˆi mm × sin B ˆj cos Bkˆ mB rB2 2 200ˆi mm × kˆ mC rC2 2 2 D D M y F 2 E B B 2 D D 2 B B 2 E E E 2 2 2 C C 2 E 2 E E E 2 2 Dividing by 50 mm 2 , substituting numeric values, and equating vector components gives 5625 mm2 mB cos B 934500 N mm2 73125 mm2 mE cos E 0 73125 mm m sin 0 5625 mm m sin 73125 mm m cos 934500 N in 5625 mm m cos 0 73125 mm m sin 5625 mm m sin 0 2 2 B B 2 E 2 B E E 2 B Solving simultaneously gives mB cos B 11.868 N , mE sin E 0.000 lb 2 B 2 E B mB sin B 0.000 N , mB 11.868 N , B 180.00 , mE 11.868 N , E 180.00 © Oxford University Press 2015. All rights reserved. E E mE cos E 11.868 N , Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.40 The connecting rod illustrated in Fig. P14.40 weighs 35.155 N and is pivoted on a knife edge and caused to oscillate as a pendulum. The rod is observed to complete 54.5 oscillations in 1 min. Determine the mass moment of inertia of the rod about its own center of mass. 43.75 mm 56.25 mm 350 mm rG 100 mm , w 35.155 N , 60 s 54.5 cycles 1.101 s/cycle From Eq. (14.101), 2 2 IO mgrG 2 35.155 N 100 mm 1.101 s/cycle 2 rad/cycle 107.91 N mm s2 IG IO mrG2 107.91 N mm s2 35.155 N 9650 mm/s 2 100 mm 71.53 N mm s2 2 Ans. 14.41 A gear is suspended on a knife edge at the rim as illustrated in Fig. P14.41 and caused to oscillate as a pendulum. Its period of oscillation is observed to be 1.08 s. Assume that the center of mass and the axis of rotation are coincident. If the weight of the gear is 178 N, find the mass moment of inertia and the radius of gyration of the gear. 200mm © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. From Eq. (14.101), 2 2 IO mgrG 2 178 N 200 mm 1.08 s/cycle 2 rad/cycle 10515.75 N mm s2 IG IO mrG2 1051.75 N mm s2 178 N 9650 mm/s2 200 mm 313.95 N mm s2 2 Ans. kG IG m 313.95 N mm s 2 178 N 9650 mm/s 130.45 mm 2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.42 Figure P14.42 illustrates a wheel whose mass moment of inertia I is to be determined. The wheel is mounted on a shaft in bearings with very low frictional resistance to rotation. At one end of the shaft and on the outboard side of the bearings is connected a rod with a weight Wb secured to its end. It is possible to measure the mass moment of inertia of the wheel by displacing the weight Wb from its equilibrium and permitting the assembly to oscillate. If the weight of the pendulum arm is neglected, show that the mass moment of inertia of the wheel can be obtained from the equation 2 l I Wbl 4 2 g Using W for the weight of the wheel, the location of the center of mass of the assembly is rG where WrG Wb l rG or Wbl W Wb rG and the mass moment of inertia is IO I Wbl 2 g . Now, using Eq. (14.101) 2 Wbl 2 W Wb Wbl I grG 4 2 g g 2 Rearranging this we get 2 l I Wbl 4 2 g 2 © Oxford University Press 2015. All rights reserved. Q.E.D. Theory of Machines and Mechanisms, 4e Uicker et al. 14.43 If the weight of the pendulum arm is not neglected in Problem 14.42, but is assumed to be uniformly distributed over the length l, show that the mass moment of inertia of the wheel can be obtained from the equation 2 W l W I l Wb a Wb a 2 2 g 3 4 where Wa is the weight of the arm. Using W for the weight of the wheel and rG for the location of the center of mass of the assembly, WrG Wb l rG Wa l 2 rG or W Wb Wa rG Wbl Wa l 2 The total mass moment of inertia is 2 Wbl 2 Wal 2 Wa l Wbl 2 Wal 2 IO I I 3g g g 2 g 12 g Using Eq. (14.101) W l2 W l2 W l I b a Wbl a g 3g 2 2 which can now be rearranged to read 2 W l W I l 2 Wb a Wb a 2 g 3 4 2 © Oxford University Press 2015. All rights reserved. Q.E.D. Theory of Machines and Mechanisms, 4e Uicker et al. 14.44 Wheel 2 in Fig. P14.44 is a round disk that rotates about a vertical axis z through its center. The wheel carries a pin B at a distance R from the axis of rotation of the wheel, about which link 3 is free to rotate. Link 3 has its center of mass G located at a distance r from the vertical axis through B, and it has a weight W3 and a mass moment of inertia I G about its own mass center. The wheel rotates at an angular velocity 2 with link 3 fully extended. Develop an expression for the angular velocity 3 that link 3 would acquire if the wheel were suddenly stopped. Consider link 3 alone. The momentum before and after are L m3 R r 2ˆi L m3r3ˆi The angular momentum before and after about point G are HG m3 3 r 23kˆ HG m3 3 r 22kˆ The angular momentum before and after about point B are H B H G rˆj× L H H rˆj× L B G m3 3 r 22kˆ m3 Rr r 2 2kˆ m3 Rr 4 r 2 3 2kˆ m3 3 r 23kˆ m3r 23kˆ 4 m3 3 r 23kˆ Since there is no angular impulse on link 3 about point B, H B H B 3 1 3R 4r 2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.45 Repeat Problem 14.44, except assume that the wheel rotates with link 3 radially inward. Under these conditions, is there a value for the distance r for which the resulting angular velocity 3 is zero? Consider link 3 alone. The momentum before and after are L m3 R r 2ˆi L m3r3ˆi The angular momentum before and after about point G are HG m3 3 r 23kˆ HG m3 3 r 22kˆ The angular momentum before and after about point B are H B H G 2 rˆj× L H B H G1 rˆj× L1 m3 3 r 22kˆ m3 Rr r 2 2kˆ m3 3 r 23kˆ m3r 23kˆ m3 Rr 4 r 2 3 2kˆ 4 m3 3 r 23kˆ Since there is no angular impulse on link 3 about point B, H B H B 3 1 3R 4r 2 3 0 for r 3R 4 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.46 Figure P14.46 illustrates a planetary gear-reduction unit that utilizes 3.63mm/tooth spur gears cut on the 20 full-depth system. All parts are steel with density 8 10 N/mm3 . The arm is rectangular and is 100 mm wide by 350 mm long with a 100 mm diameter central hub and two 75 mm diameter planetary hubs. The segment separating the planet gears is a 0.5 × 100 mm diameter cylinder. The inertia of the gears can be obtained by treating them as cylinders equal in diameter to their respective pitch circles. The input to the reducer is driven with 25 with a torque of 297 N-m at 600 rev/min. The mass moment of inertia of the resisting load is 648.5875 N mm s2 . Calculate the bearing reactions on the input, output, and planetary shafts. As a designer, what forces would you use in designing the mounting bolts? Why? 37.5 mm 25 mm 37.5 mm 34.375 mm 37.5 mm 34.375mm 34.375 mm 31.25 337.5 mm 40.625 mm 12. 5 mm 5 0 mm 25 mm 50 mm 40.625 mm 268.75 mm 200 mm © Oxford University Press 2015. All rights reserved. 200 mm Theory of Machines and Mechanisms, 4e Uicker et al. 400 mm mN1 3.63 mm/tooth 104 teeth mN 2 3.63mm/tooth 35 teeth 188.76 mm R2 63.525 mm 2 2 2 2 mN3 3.63 mm/tooth 52 teeth mN 4 3.63 mm/tooth 17 teeth R3 94.38 mm R4 30.85 mm 2 2 2 2 Tout T1A 297 N m Assume a symmetric arrangement of (typically = 3) planets, symmetrically arranged on an pronged planet carrier. Then the tangential component of the force F2 A for each planet is T 297 N m 2371.8 N F2tA out RA 125.23 mm For equilibrium of each planet M 2 R3 F43 cos 20 R2 F12 cos 20 0 R3 F43 R2 F12 R1 F F12 cos 20 F43 cos 20 FAt 2 0 F12 R3 FAt 2 R R cos 20 2 3 t 2 F12 F43 1 R2 R3 F12 FAt 2 cos 20 F43 R2 R3 F12 F12 1508.5 / N F43 1014.6 N © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e F r 2 F12 sin 20 F43 sin 20 FAr2 0 FAr2 F12 F43 sin 20 FA2 Uicker et al. F F 2 t A2 r 2 A2 FAr2 169.1 FA2 2376.3 N N Ans. Assuming that the m-pronged planet carrier is arranged symmetrically, there is no net Ans. force on the input or output shafts; F14 F1A 0 The input torque is Ans. Tin T14 28.92 N m M 4 R4 F34 cos 20 T14 0 Balancing the moments on the casing M1 R2 F21 cos 20 400 mm F11 0 F11 222.5 N This force F11 must be absorbed by the mounting bolts. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.47 It frequently happens in motor-driven machinery that the greatest torque is exerted when the motor is first turned on, because of the fact that some motors are capable of delivering more starting torque than running torque. Analyze the bearing reactions of Problem 14.46 again, but this time use a starting torque equal to 250% of the full-load torque. Assume a normal-load torque and a speed of zero. How does this starting condition affect the forces on the mounting bolts? Note that data are given for m = 2 planets. The masses of the moving elements are: mA 8 105 N/mm3 35037.5 2212.5 2 37.5212.5 215.75287.5 133 N m2 8 105 N/mm3 62.5234.5 92.75234.5 50212.5 18.75281.25 109.47 N m4 8 105 N/mm3 30.25234.5 8 N The centroidal mass moments of inertia are: I A 8 105 N/mm3[4 350 375 3502 1002 12 50412.5 2 2 37.5412.5 2 2 37.5212.5 123.252 2 15.75487.5 2 2 15.75287.5 123.52 ] 1.479 N m 2 I 2 8 105 N/mm3 62.5434.5 2 92.75434.5 2 50412.5 2 18.75481.25 2 0.3949 N m2 I 4 8 105 N/mm3 30.25434.5 2 3.6434 103 N m2 The angular accelerations are found by the tabular method (see Section 9.7): Step Number Frame 1 Arm A Planets 2, 3 Sun 4 1. Gears fixed to arm 2. Arm fixed 0 104 35 104 35 52 17 0 69 35 6 003 595 3. Total The output torque is Tout 292.14 N m . The input torque is Tin 2.5 28.92 N m 72.31 N m . Balancing the sun gear and input shaft: M 4 2R4 F34t Tin I44 2 30.35 mm F34t 72.31 N m 3.6434 103 N m2 9650 mm/s 2 6003 595 F34t 1190.8 0.0627 Balancing the arm and output shaft: M A Tout 2RA F2tA I A A 292.14 N m 2 123.2 mm F2tA = 1.479 N m2 9650 mm/s 2 F2tA 1185.48 0.6225 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Balancing a typical planet: M 2 R3 F43t R2 F12t I 22 92.85 mm 1190.8 0.0627 62.5 in F12t 0.3949 N m2 9650 mm / s2 69 35 F12t 1769.3 1.3839 F t 2 F12t F43t FAt 2 m2 AG2 1769.3 1.3839 1190.8 0.0627 1185.48 0.6225 109.47 N 9650 mm/s2 21.93 512 rad/s2 Now, reassembling the above results, F34t 1190.8 0.6274 1158.78 N F34r F34t tan 20 421.86 N F12t 1769.3 1.3839 1060.88 N F12r F12t tan 20 386.26 N F2tA 1158.78 0.6225 1504 N F2rA 386.26 421.86 35.6 N The input and output bearing reactions are zero. The load on the planet shaft is F2 A F F t 2A 2 r 2A 2 1504.5 N The forces in the mounting bolts to restrain the unbalanced frame moment are: F11 2R1F21t 400 mm 985.23 N © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.48 The gear-reduction unit of Problem 14.46 is running at 600 rev/min when the motor is suddenly turned off, without changing the resisting-load torque. Solve Problem 14.46 for this condition. Here we can use the free-body diagrams from Problem 14.46 and the mass data and angular motion relationships from Problem 14.47. Then, proceeding as in Problem 14.47, but with Tin = 0, we balance the sun gear and input shaft: M 4 2R4 F34t Tin I44 60.7 mm F34t 3.6434 103 N m2 9650 mm/s2 6003 595 F34t 0.6274 Balancing the arm and output shaft: M A Tout 2RA F2tA I A A 0.2921 N m 2 123.2 mm F2tA = 1.4796 N m2 9650 mm/s2 F2tA 1185.48 0.6225 Balancing a typical planet: M 2 R3 F43t R2 F12t I 22 92.84 mm 0.6274 62.5 mm F12t 0.3949 N m2 9650 mm/s 2 69 35 F12t 1.3839 F t 2 F12t F43t FAt 2 m2 AGt 2 1.3839 0.6274 1185.48 0.6225 109.47 N 342 rad/s2 A 600 rev/min 62.8 rad/s F r 2 9650 mm/s2 123.2 AGr 2 RAA2 486425 mm/s2 F12r F43r FAr2 m2 AGr 2 109.47 N 9650 mm/s2 486425 mm/s2 5518 N Reassembling the above results, F34t 0.6279 21.36 N F34r F34t tan 20 8 N F12t 1.3839 473.48 N F12r F12t tan 20 172.215 N F2tA 1185.48 0.6225 972.77 N F2rA 172.21 8 5682.65 N The input and output bearing reactions are zero. The load on the planet shaft is F2 A F F t 2A 2 r 2A 2 5762.75 N The forces in the mounting bolts to restrain the unbalanced frame moment are: F11 2R1F21t 400 mm 439.66 N © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.49 The differential gear train illustrated in Fig. P14.49 has gear 1 fixed and is driven by rotating shaft 5 at 500 rev/min in the direction shown. Gear 2 has fixed bearings constraining it to rotate about the positive y axis, which remains vertical; this is the output shaft. Gears 3 and 4 have bearings connecting them to the ends of the carrier arm, which is integral with shaft 5. The module of gears 1 and 5 are both 3.175 mm/tooth, while the module of gears 3 and 4 are both 4.23 mm/tooth. All gears have the 20 pressure angles and are each 18.75 mm thick, and all are made of steel with density 7.9 103 g / mm3. The mass of shaft 5 and all gravitational loads are negligible. The output shaft torque loading is T 133.5ˆj N m as shown. Note that the coordinate axes shown rotate with the input shaft 5. Determine the driving torque required, and the forces and moments in t t F14 each of the bearings. (Hint: It is reasonable to assume through symmetry that F13 . It is also necessary to recognize that only compressive loads, not tension, can be transmitted between gear teeth.) m2 7.98 103 g/mm3 1002 18.75 47.97 N m3 7.92 103 g/mm3 752 18.75 26.96 N IGyy2 47.97 N 42 2 0.2399 N m2 IGxx3 26.96 N 32 2 0.0759 N m2 IGyy3 26.96 N 752 4 0.0379 N m2 IGzz3 IGyy3 0.0379 N m2 m4 m3 26.96 N IGxx4 IGxx3 0.0759 N m2 IGyy4 IGyy3 0.0379 N m2 IGzz4 IGyy4 0.0379 N m2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. m5 0 ω5 500ˆj rev/min 52.36ˆj rad/s ω2 2ω5 104.72ˆj rad/s Noting that the primary xyz axes rotate at an angular velocity of ω5 ω 69.81ˆi 52.36ˆj rad/s ω 69.81ˆi 52.36ˆj rad/s 3 4 Recognizing that dˆi dt ω5 × ˆi 52.36kˆ rad/s , the absolute accelerations are α 2 0 , α3 69.81 52.36kˆ 3 655kˆ rad/s2 , α 4 69.81 52.36kˆ 3 655kˆ rad/s2 , α5 0 . Link 5: Note that we assume the mass of link 5 is negligible. Also, assuming no thrust bearing at the fixed pivot, F15y F35y F45y 0 . F F M M M x 5 F15x F35x F45x 0 z 5 F15z F35z F45z 0 x 5 M15x d5 F15z 0 y 5 M15y 4F35z 4F45z 0 z 5 M15z M 35z M 45z d5 F15x 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 7.275 7 .2 75 5.45 5. 45 5. 45 5. 45 7. 27 5 7.275 Link 4: Note that the forces on bevel gear teeth are related by Eq. (13.20) where, in this case, cos 4 0.8 , sin 4 0.6 , and 20 . Noting that A ω × ω ×100ˆi mm 100 2ˆi mm 274150ˆi mm/s 2 5 G4 5 5 x 4 5.45F14z 5.45F24z F54x m4 AGx4 26.96 N 9650 mm/s2 274150 mm/s2 765.4 N y 4 7.275F14z 7.275F24z 0 z 4 F14z F24z F54z 0 F F F F24z F14z Using Eqs. (14.110) for the moment equations, M 4x 75F14z 75F24z 0 M M y 4 0 z 4 5.45F14z 5.45F24z M 54z IGzz4 4z ( IGxx4 IGyy4 )4x4y 6460 mm/s2 M 54z 6460 mm/s2 Link 3: Again cos 3 0.8 , sin 3 0.6 , and 20 and using Eqs. (14.110) we get similar results AG3 ω5 × ω5 × 100ˆi in 10052ˆi mm 274150ˆi mm/s 2 x 3 5.45F13z 5.45F23z F53x m3 AGx3 26.96 N 9650 mm/s2 274150 mm/s2 765.845 N y 3 7.275F13z 7.275F23z 0 z 3 F13z F23z F53z 0 F F F M M M F23z F13z x 3 75F13z 75F23z 0 y 3 0 z 3 5.45F13z 5.45F23z M 53z IGzz33z ( IGxx3 IGyy3 )3x3y 6460 mm/s2 M 53z 6460 mm /s 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 7.275 5.45 5.45 7.275 Link 2: This time cos 2 0.6 , sin 2 0.8 , and 20 . F F F M M M x 2 F12x 5.45F32z 5.45F42z 0 y 2 F12y 7.275F32z 7.275F42z 0 z 2 F12z F32z F42z 0 x 2 d2 F12z 0 F12z 0 y 2 M12y 100F32z 100F42z 0 F32z F42z 133.5 N m 100 m m 1335 N z 2 100 7.275F32z 100 7.275F42z d2 F12x 0 Reviewing these again shows F32z F42z 667.5 N Finally, collecting all results, we have: F12 388.7ˆj N F15 0 F35 1057.3ˆi 1335kˆ N F 1057.3ˆi 1335kˆ N 45 F12x 0 , F12y 388.7 N M12 133.5ˆj N m M 267ˆj N m 15 M35 28.74kˆ N m M 28.749kˆ N m 45 © Oxford University Press 2015. All rights reserved. Ans. Ans. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 14.50 Figure P14.50 illustrates a flyball governor. Arms 2 and 3 are pivoted to block 6, which remains at the height shown but is free to rotate around the y axis. Block 7 also rotates about and is free to slide along the y axis. Links 4 and 5 are pivoted at both ends between the two arms and block 7. The two balls at the ends of links 2 and 3 weigh 15.575 N each, and all other masses are negligible in comparison; gravity acts in the jˆ direction. The spring between links 6 and 7 has a stiffness of 0.178 N/mm and would be unloaded if block 7 were at a height of R D 275ˆj mm. All moving links rotate about the y axis with angular velocities of ˆj . Make a graph of the height R versus the rotational speed D rev/min, assuming that changes in speed are slow. 0 15 m 15 400 mm m 0 40 0 m m m m The free-body diagram below shows only one of the arms, body 2, containing one of the two flyballs. Force F42 comes from body 4, which is a two-force member, thus defining its line of action. The force FA comes from the spring. The position of the bottom of the spring is RD 400 2 150cos 400 300cos mm The total force in the spring is k RD RD 0 1 lb/in 400 mm 300cos mm 275 mm 22.25 53.4cos N Since this total force must balance two flyball arms, force FA of the free-body diagram is FA 11.17 26.7 cos N © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Taking moments about point B, 150cos mm m2 300sin 2 150sin mm m2 g 150sin mm11.125 26.7cos N 0 Dividing by 150sin mm 53.4cos m2 2 m2 g 11.125 N 26.7 cos N 0 Substituting values and rearranging we get 0.484 N s2 cos 2 26.7 26.7 cos 6 1 cos N , cos 2 55.155 1 cos rad2 /s2 7.427 rad/s 1 cos 1 cos 70.919 rev/min , cos cos RD 400 300cos mm Ans. mm 400 300 200 100 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 15 Vibration Analysis 15.1 Derive the differential equation of motion for each of the systems illustrated in Fig. P15.1 and write the formula for the natural frequency n for each system. (a) F k x y mx (b) F F cx kx mx (c) F cx k1x k2 x mx mx kx ky Ans. n k m mx cx kx F Ans. n k m mx cx k1 k2 x 0 n k1 k2 m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e (d) (e) (f) F k x k x y mx 1 2 F c x y kx mx Uicker et al. mx k1 k2 x k2 y n k1 k2 Ans. m mx cx kx cy n k m Ans. Both springs 3 and 4 experience the same spring force F34, and each is deflected by an amount consistent with its own rate, F34/k3 or F34/k4, respectively. The total deflection is x F34 k3 F34 k4 or F34 k3k4 x k3 k4 k3k4 x mx k 3 4 F k x k x k 1 2 kk mx k1 k2 3 4 x 0 k3 k 4 kk k1 k2 3 4 k3 k 4 n m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 15.2 Uicker et al. Evaluate the constants of integration of the solution to the differential equation for an undamped free system, using the following sets of starting conditions: (a) x x0 , x 0 (b) x 0, x v0 (c) x x0 , x a0 (d) x x0 , x b0 For each case, transform the solution to a form containing a single trigonometric term. For each case we use a trial solution of: x A sin nt B cos nt with initial value of: x(0) B (1) x n A cos nt n B sin nt x 0 n A (2) x n2 A sin nt n2 B cos nt x 0 n2 B (3) x n3 A cos nt n3 B sin nt x 0 n3 A (4) (a) (b) x x0 , x 0 . Use Eqs. (1) and (2); A 0, B x0 x x0 cos nt x 0, x v0 . Use Eqs. (1) and (2); A v0 n , B 0 Ans. x v0 n sin nt (c) Ans. x x0 , x a0 . Use Eqs. (1) and (3); B x0 , B a0 2 n These are inconsistent unless a0 n2 x0 . Second given condition is not useful. One more initial condition required, such as x 0 v0 from which A v0 n . x v0 n sin nt x0 cos nt x x02 v0 n sin nt where tan 1 x0n v0 2 (d) x x0 , x b0 . Use Eqs. (1) and (4); B x0 , A b0 x b0 n3 sin nt x0 cos nt x x02 b0 n3 sin nt where tan 1 x0n3 b0 2 © Oxford University Press 2015. All rights reserved. Ans. 3 n Ans. Theory of Machines and Mechanisms, 4e 15.3 Uicker et al. A system like Fig. 15.5 has m = 1 kg and x 20cos 8 t / 4 mm. Determine the following: an equation of motion (a) The spring constant k (b) The static deflection st (c) The period (d) The frequency in hertz (e) The velocity and acceleration at the instant t = 0.20 s (f) The spring force at t = 0.20 s Plot a phase diagram to scale showing the displacement, velocity, acceleration, and spring-force phasors at the instant t = 0.20 s. (a) n k m 8 rad/s k n2 m 8 rad/s 1 kg 631.65 N/m 2 Ans. (c) F mg 1 kg 9.81 m/s 0.015 53 m 15.53 mm 631.65 N/m k k 2 n 2 rad/rev 8 rad/s 0.250 s/rev Ans. (d) f 1 4 rev/s 4 Hz Ans. 2 (b) (e) st Ans. 8 t 4 8t 0.25 8 0.20 0.25 1.35 rad 243 x 8 rad/s 0.020 m sin 8 t 4 0.503sin 243 m/s 0.448 m/s Ans. x 8 rad/s 0.020 m cos 8 t 4 12.633cos 243 m/s 2 5.735 m/s2 Ans. 2 (f) F kx 631.65 N/m 0.020 m cos 243 12.633cos 243 N 5.735 N x 0.020cos 243 m , x 0.503sin 243 m/s , x 12.633cos 243 m/s2 F 12.633cos 243 N © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 15.4 Uicker et al. The weight W1 in Fig. P15.4 drops through the distance h and collides with W2 with plastic impact (a coefficient of restitution of zero). Derive the differential equation of motion of the system, and determine the amplitude of the resulting motion of W2 . Define t 0 at the instant of impact. At the beginning of impact we have v1 2 gh . By conservation of momentum, m1v1 m1 m2 v2 . Thus W1 g 2 gh W1 W2 v2 g or v2 2 ghW1 W1 W2 . Therefore, at t 0 , x 0 , x v2 . Note that, at x 0 , the spring force includes a reaction to W2 . And so, F kx W W g x where, for convenience, we have defined W W W . 1 1 2 the force balance we get the differential equation of motion W g x kx W1 From Ans. with natural frequency of n kg W . Then x A cos nt B sin nt W1 k x An sin nt Bn cos nt and with the initial conditions stated above A W1 k and B v2 n . Therefore x W1 k cos nt v2 n sin nt W1 k Transforming to a single transient term we get x X sin nt W1 k where X 2 2 W1 k v2 n W k and tan 1 1 v2 n © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 15.5 Uicker et al. The vibrating system illustrated in Fig. P15.5 has k1 k3 850 N/m , k2 1 850 N/m , and W 40 N . What is the natural frequency in hertz? Springs 1 and 2 both experience the same spring force F12, and each is deflected by an amount consistent with its own rate, F12/k1 or F12/k2, respectively. The total deflection is x F12 k1 F12 k2 or F12 k1k2 x k1 k2 F F 12 k3 x mx kk mx 1 2 k3 x 0 k1 k2 The natural frequency is k1k2 k3 k k n 1 2 W g 850 N/m 1850 N/m 850 N/m 850 N/m 1850 N/m 40 N 9.81 m/s 2 18.74 rad/s 2.983 Hz Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 15.6 Uicker et al. Figure P15.6 illustrates a weight W = 80.1 N connected to a pivoted rod which is assumed to be weightless and very rigid. A spring having a rate of k =13.35 N/M is connected to the center of the rod and holds the system in static equilibrium at the position shown. Assuming that the rod can vibrate with a small amplitude, determine the period of the motion. 150 mm 300 mm M a ka W W g 2 ka 2 a kg 150 mm n 2 W g W 300 mm 2 n W 2 g ka 2 W 13.35 N/M 9650 mm/s2 80.1 N 2 rad/rev 0.313 s/rev 20.05 rad/s © Oxford University Press 2015. All rights reserved. 20.05 rad/s Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.7 Figure P15.7 illustrates an upside-down pendulum of length l retained by two springs connected a distance a from the pivot. The springs have been positioned such that the pendulum is in static equilibrium when it is in the vertical position. (a) For small amplitudes, find the natural frequency of this system. (b) Find the ratio l/a at which the system becomes unstable. (a) M W a k1a a k2a W g 2 W 2 g k1 k2 a 2 W 0 2 g k1 k2 a 1 0 W 2 g k1 k2 a Ans. n 1 W (b) The system becomes unstable whenever the natural frequency becomes the square root of a negative number (imaginary). At such values the system is not oscillatory. This happens whenever Ans. a k1 k2 a W 15.8 (a) Write the differential equation for the system illustrated in Fig. P15.8 and find the natural frequency. (b) Find the response x if y is a step input of height y0 . (c) Find the relative response z x y to the step input of part (b). © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e (a) F k x k x y mx 1 2 mx k1 k2 x k2 y (b) Uicker et al. n k1 k2 m Ans. The complementary solution is x A cos nt B sin nt For a particular solution, arrange the equation to the form x n2 x k2 m y Since, for a step input the right-hand side is constant, try x C , x 0 . n2C k2 m y C k2 y k1 k2 The complete solution is x x x x A cos nt B sin nt k2 y k1 k2 At t 0 , x 0 and y y0 . 0 A 1 B 0 k2 y0 k1 k2 A k2 y0 k1 k2 x n A sin nt n B cos nt At t 0 , x 0 0 n A 0 n B 1 B0 Therefore, the complete response is x k2 y0 k1 k2 cos nt k2 y0 k1 k2 x (c) k2 y0 1 cos nt k1 k2 k k y k2 y0 1 cos nt 1 2 0 k1 k2 k1 k2 k y k y cos nt z 1 0 2 0 k1 k2 Ans. z x y © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 15.9 Uicker et al. An undamped vibrating system consists of a spring whose scale is 35 kN/m and a mass of 1.2 kg. A step force F = 50 N is exerted on the mass for 0.040 s. (a) Write the equations of motion of the system for the era in which the force acts and for the era that follows. (b) What are the amplitudes in each era? (c) Sketch a time plot of the displacement. (a) n 35 000 N/m 1.2 kg 171 rad/s 1.2 kg x 35 000 N/m x 50 N First era: 0 t 0.040 s : From Eq. (15.21) x F k 1 cos nt 50 N 35 000 N/m 1 cos171t x 0.001 429 m 1 cos171t x 1.429 mm 1 cos171t Ans. Also x 0.244 m/s sin171t 244 mm/s sin171t At the end of the first era t 0.040 s , nt 6.831 rad 391.4 x 0.000 209 m 0.209 mm , x 0.127 m/s 127 mm/s Second era: t 0.040 s : From Eqs. (15.16) and (15.17) X 0 x02 v0 n 2 1.2x 35 000x 0 0.209 mm 2 127 mm/s 171 rad/s 2 0.773 mm tan 1 v0 n x0 tan 1 127 mm/s 171 rad/s 0.209 mm 74.3 (b) x X 0 cos nt 0.773 mm cos 171t 74.3 Ans. First era; 0 t 0.040 s : Second era; t 0.040 s : Ans. Ans. X 1.429 mm X 0.773 mm (c) © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.10 Figure P15.10 illustrates a round shaft whose torsional spring constant is kt in lb/rad connecting two wheels having mass moments of inertia I1 and I 2 . Show that the system is likely to vibrate torsionally with a frequency of n kt I1 I 2 I1 I 2 Designating the angular positions of the two wheels by 1 and 2 , respectively, and summing moments on each, we get I11 kt1 kt 2 0 M1 kt 1 2 I11 M 2 kt 1 2 I 2 2 I 2 2 kt1 kt 2 0 Next, we assume a solution of the form j C j cos nt for each inertia with j = 1, 2. Substituting these gives n2 I1C1 cos nt kt C1 cos nt kt C2 cos nt 0 n2 I 2C2 cos nt kt C1 cos nt kt C2 cos nt 0 Dividing each by cos nt and writing these in matrix form they become n2 I1 kt C1 kt 0 2 n I 2 kt C2 kt For this set of equations to have a non-trivial solution for C1 and C2, the determinant of the coefficient matrix must vanish. Therefore, n2 I1 kt n2 I2 kt kt kt 0 This expands to a quadratic equation in n2 I1I 2 n2 kt I1 I 2 n2 0 2 Solving this, we get four roots: n 0 n kt I1 I 2 I1 I 2 Q.E.D. Note that the other frequency of n 0 shows the capability for rigid body rotation since the entire shaft with wheels is free to rotate. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.11 A motor is connected to a flywheel by a 15.625 mm diameter steel shaft 900 mm long, as shown. Using the methods of Chapter 15, it can be demonstrated that the torsional spring constant of the shaft is 531.1 N M/rad. The mass moments of inertia of the motor and flywheel are 2.712 and 6.328 N M s2 , respectively. The motor is turned on for 2 s, and during this period it exerts a constant torque of 22.6 N M on the shaft. (a) What speed in revolutions per minute does the shaft attain? (b) What is the natural circular frequency of vibration o f the system? (c) Assuming no damping, what is the amplitude of the vibration of the system in degrees during the first era? During the second era? This is a difficult problem, but too interesting and challenging not to include. (a) The angular impulse equation is t H H 0 Tdt 0 Since the motor starts from rest, its initial angular momentum is H 0 0 . We also see that H I1 I 2 , T 22.6 NM , and t 2 s . Substituting, I1 I 2 H 0 0 22.6 NM dt 9.04 NM s2 22.6 NM t t 2.5 rad/s2 t for 0 t 2 s (b) From Problem 15.10 n (c) k t I1 I 2 I1 I 2 At t = 2 s 5.0 rad/s 47.75 rev/min 531.1 NM/rad 2.712 NMs 2 6.328 NMs 2 2.712 NMs 6.328 NMs 2 2 16.726 rad/s Ans. First era; 0 t 2 s : The differential equations are: I11 kt1 kt 2 T I 2 2 kt1 kt 2 0 After using the conditions that, at t = 0, 1 2 0 the solutions become I2 T I2 t 2 B cos nt I1 I1 I 2 kt 2 Tt 2 2 A B cos nt 2 I1 I 2 1 A Then using the conditions that, at t = 0, 1 2 0 , we find © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e B A Uicker et al. I1 I 2 T kt I1 I 2 2 and the solutions become I2 T T I2 t 2 1 cos I I t 1 2 n kt I1 I 2 2 I1 I 2 kt 2 I1 I 2 T Tt 2 2 1 cos nt kt I1 I 2 2 2 I1 I 2 But we are interested in the relative motion, the twist in the shaft, which is T I 2 1 cos nt 1 2 kt I1 I 2 So the amplitude during the first era is 2 22.6 NM 6.328 NMs I2 T 0.029 rad 1.707 kt I1 I 2 531.1 NM/rad 9.04 NMs 2 Ans. For the completion of the first era we can compute that, at t = 2.0 s, Thus, nt 16.7 rad/s 2.0 s 33.45 rad 1 916.7 and cos nt 0.449 . 1 5.0302 rad , and 1 5.0302 rad . These are the initial displacements for the second era. Second era; t 2 s : The differential equations now become: I11 kt1 kt 2 0 I 2 2 kt1 kt 2 0 Following a similar procedure to that above, we eventually obtain 1 2 0.0555cos nt 19.6 Therefore the amplitude of the second era is 0.0555 rad 3.180 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.12 The weight of the mass of a vibrating system is 44.5 N, and it has a natural frequency of 1 Hz. Using the phase-plane method, plot the response of the system to the force function illustrated in Fig. P15.12. What is the final amplitude of the motion? k mn2 44.5 n 9650 mm/s 2 2 rad/s 4.552 n/25 mm 0.182n/mm 2 F1 k 53.4 n 0.182 n/mm 293.4 mm F2 k 26.7 n 0.182 n/mm 146.7 mm n t1 2 rad/s 0.25 s 1.571 rad 90.0 , n t2 2 rad/s 0.25 s 1.571 rad 90.0 The final amplitude is X = 464 mm. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.13 An undamped vibrating system has a spring scale of 35.6 N/mm and a weight of 222.5 N. Find the response and the final amplitude of vibration of the system if it is acted upon by the forcing function illustrated in Fig. P15.13. Use the phase-plane method. n k m 35.6 n/mm 50 lb 9650 mm/s2 39.298 rad/s n t 39.298 rad/s 0.040 s 1.572 rad 90 , F k 55.625 n 35.6 n/mm 1.5625 mm The final amplitude is 4.42 mm. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.14 A vibrating system has a spring k = 3 936 N/m and a weight of W = 20 N. Plot the response of this system to the forcing function illustrated in Fig. P15.14: (a) Using three steps (b) Using six steps Fmax 200 N n k m 3 936 N/m 20 N 9.81 m/s2 43.937 rad/s (a) Three-step solution: n t 43.937 rad/s 0.1 s 3 1.465 rad 83.91 F1 k 0.083 m , F2 k 0.250 m , F3 k 0.417 m , F k 0.500 m (b) Six-step solution: n t 43.937 rad/s 0.1 s 6 0.732 rad 41.96 F1 k 0.042 m , F2 k 0.125 m , F3 k 0.208 m , F4 k 0.292 m , F5 k 0.375 m , F6 k 0.458 m , F k 0.500 m © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 15.15 (a) (b) (c) (d) Uicker et al. What is the value of the coefficient of critical damping for a spring-mass-damper system in which k = 64 kN/m and m = 36 kg? If the actual damping is 20% of critical, what is the natural frequency of the system? What is the period of the damped system? What is the value of the logarithmic decrement? n k m 64 000 N/m 36 kg 42.164 rad/s cc 2mn 2 36 kg 42.164 rad/s 3 035.8 N s/m Ans. (b) (c) d n 1 2 42.164 rad/s 1 0.202 41.312 rad/s 2 d 2 41.312 rad/s 0.152 s/cycle Ans. Ans. (d) 2 (a) 1 2 2 0.2 1 0.202 1.283 Ans. 15.16 A vibrating system has a spring k = 3.6 kN/m and a mass m = 16 kg. When disturbed, it was observed that the amplitude decayed to one-fourth of its original value in 4.80 s. Find the damping coefficient and the damping factor. n k m 3 600 N/m 16 kg 15.0 rad/s Using Eq. (15.32) with N ln 1.0 0.25 1.386 and N 4.80 s N Nn 1.386 4.80 s 15.0 rad/s 0.019 25 c 2mn 0.01925 2 15 kg 15.0 rad/s 8.663 N s/m Ans. Ans. 15.17 A vibrating system has k = 53.44 N/mm, W = 445 N, and damping equal to 20% of critical. (a) What is the damped natural frequency d of the system? (b) What are the period and the logarithmic decrement? n k m 53.4 N/mm 445 N 9650 mm/s2 34.03 rad/s (a) (b) d n 1 2 34.03 rad/s 1 0.202 33.34 rad/s 2 d 2 33.34 rad/s 0.188 s/cycle Ans. Ans. 2 Ans. 1 2 2 0.20 1 0.202 1.283 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.18 Solve Problem 15.14 using damping equal to 15% of critical. n k m 3 936 N/m 20 N 9.81 m/s2 43.937 rad/s d n 1 2 43.937 rad/s 1 0.152 43.440 rad/s Six-step solution: d t 43.440 rad/s 0.10 s 6 0.724 rad 41.48 F1 k 0.042 m , F2 k 0.125 m , F3 k 0.208 m , F4 k 0.292 m , F5 k 0.375 m , F6 k 0.458 m , F k 0.500 m In each step of d t 0.724 rad the reduction in amplitude is X n 41.48 X n e 0.724 rad 1 2 0.896 . Therefore, x0 0.0417 m , 0 90 x1 0.896 0.0417 m 0.0376 m x1 0.1138 m , 1 77.34 x2 0.896 0.1138 m 0.1020 m x2 0.1653 m , 2 59.98 x3 0.896 0.1653 m 0.1481 m x3 0.1916 m , 3 42.86 x4 0.896 0.1916 m 0.1716 m x4 0.1926 m , 4 27.01 x5 0.896 0.1926 m 0.1726 m x5 0.1719 m , 5 13.53 x6 0.896 0.1719 m 0.1539 m x6 0.1394 m , 6 12.64 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.19 A damped vibrating system has an undamped natural frequency of 10 Hz and a weight of 3560 N. The damping ratio is 0.15. Using the phase-plane method, determine the response of the system to the forcing function illustrated in Fig. P15.19. n 10 revs/s 2 rad/rev 62.832 rad/s d n 1 2 62.832 rad/s 1 0.152 62.121 rad/s d t 62.121 rad/s 0.01 s 0.621 rad 35.59 k mn2 3560 N 9650 mm/s 2 62.832 rad/s 339.1 N/mm 2 F1 k 26.25 mm , F2 k 39.375 mm , F3 k 13.125 mm , F4 k 13.125 mm , In each step of d t 0.621 rad the reduction in amplitude is X n35.59 X n e 0.621 rad 1 0.910 . Therefore, x1 23.875 mm x0 26.25 mm , 0 90 x2 27.025 mm x1 29.7 mm , 1 43.53 x2 43.5 mm , 2 59.95 x3 39.6 mm x3 58.5 mm , 3 113.94 x4 53.15 mm x4 51.25 mm , 4 199.90 2 © Oxford University Press 2015. All rights reserved. x1 22.75 mm x2 24.6 mm x3 36.025 mm x4 48.375 mm Theory of Machines and Mechanisms, 4e Uicker et al. 15.20 A vibrating system has a spring rate of 3 000 N/m, a damping coefficient of 100 N s/m, and a weight of 800 N. It is excited by a harmonically varying force F0 50 N at a frequency of 60 cycles per minute. (a) Calculate the amplitude of the forced vibration and the phase angle between the vibration and the force. (b) Plot several cycles of the displacement-time and force-time diagrams. (a) m W g 800 N 9.81 m/s2 81.549 kg k 3 000 N/m 6.065 rad/s m 81.549 kg c 100 N s/m 0.101 2mn 2 81.549 kg 6.065 rad/s n 60 cycles/min 2 rad/cycle 60 s/min 1.036 n 6.065 rad/s F0 k X 1 n2 2 n 2 2 2 50 N 3 000 N/m X 1 1.036 2 0.1011.036 2 2 tan 1 0.075 m 75 mm Ans. 2 2 n 2 0.1011.036 tan 1 109.25 2 2 1 n 1 1.0362 Ans. 15.21 A spring-mounted mass has k = 44.5 N/mm, c = 1.424 / NS/mm, and weighs 1557.5 N. This system is excited by a force having an amplitude of 890 N at a frequency of 2 Hz. Find the amplitude and phase angle of the resulting vibration and plot several cycles of the force-time and displacement-time diagrams. m w g 1557.5 n. 9650 mm/s2 0.161 Ns2 /mm 44.5 N/mm 0.161 ns2 /mm 16.605 rad/s c 2mn 1.424 Ns/mm 2 0.16 Ns 2 /mm 16.605 rad/s 0.266 n 2 Hz 2 rad/cycle 16.605 rad/s 0.757 n k m X X F0 k 1 2 2 n 2 2 n 2 890 N 44.5 N/mm 1 0.757 2 tan 1 2 2 0.266 0.757 34.075 mm Ans. 2 2 n 2 0.266 0.757 tan 1 43.26 1 2 n2 1 0.7572 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.22 When a 26700-N press is mounted upon structural-steel floor beams, it causes them to deflect18.75 mm. If the press has a reciprocating unbalance of 2002.5. N and it operates at a speed of 72 rev/min, how much of the force will be transmitted from the floor beams to other parts of the building? Assume no damping. Can this mounting be improved? k 26700 N 18.75 mm 1.424 N/mm m 26700 N 9650 mm/s2 2.767 Ns2 /mm n k m 1424 N/mm 2.76 Ns2 /mm 22.714 rad/s n 72 rev/min 2 rad/rev 60 s/min 22.689 rad/s 0.332 Assuming no damping, Eq. (15.62) gives 1 1 1 1.124 T 2 2 2 2 1 1 0.332 2 2 n 1 n Ftr TF0 1.124 2002.5 N 2250.8 N Fig. 15.37 shows that, with n 0.332 , small changes in either damping or n will do little to reduce transmissibility. Therefore the mounting cannot be improved. The primary opportunity for improvement would be to reduce the unbalance. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.23 Four vibration mounts are used to support a 450-kg machine that has a rotating unbalance of 0.35 kg m and runs at 250 rev/min. The vibration mounts have damping equal to 36 percent of critical. What must the spring constant of the mounting be if 20 percent of the exciting force is transmitted to the foundation? What is the resulting amplitude of motion of the machine? From Eq. (15.63) T 0.20 2 / n2 1 2 0.30 / n 2 1 / 2 0.30 / n 2 2 2 n 2 / n 2 1 0.36 / n 2 2 1 / n 2 0.36 / n 2 2 2 2 2 2 0.20 1 / n 0.36 / n / n 1 0.36 / n 2 2 2 4 2 0.04 1 / n 0.36 / n / n 1 0.36 / n 0.36 / n 0.96 / n 0.0656 / n 0.04 0 6 4 2 Numerically searching for the root we find 2 / n 0.410 39 / n 0.168 423 250 rev/min 26.180 rad/s n 63.792 83 rad/s k m 450 kg 63.792 83 rad/s 1 831 286 N/m 2 2 n Ans. Now, from Eq. (15.56) / n 0.168 423 mX 0.186 81 2 2 mu e 2 2 2 1 / n 0.36 / n 1 0.168 423 0.72 0.168 423 2 X 0.186 81 0.35 kg m 450 kg 0.145 mm © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.24 A 600-mm long steel shaft is simply supported by two bearings at A and C as illustrated in Fig. P15.24. Flywheels 1 and 2 are attached to the shaft at locations B and D, respectively. Flywheel 1 at location B weighs 50 N, flywheel 2 at location D weighs 20 N, and the weight of the shaft can be neglected. The known stiffness coefficients are k11 20 000 N/m, k12 50 000 N/m, and k22 40 000 N/m. Determine: (i) the first and second critical speeds of the shaft using the exact solution and the first critical speed using (ii) the Dunkerley and (iii) Rayleigh-Ritz approximations. (iv) If flywheel 2 is then placed at location B and flywheel 1 is placed at location D, determine the first critical speed of the new system using the Dunkerley approximation. (i) The exact solutions for the first and second critical speeds of the shaft are (a11m1 a22 m2 ) (a11m1 a22 m2 ) 2 4m1m2 (a11a22 a12 a21 ) 1 22 2 The influence coefficients are the reciprocals of the stiffness coefficients; that is, and a jk akj 1 k jk aii 1 kii 1 , 2 1 Therefore, the influence coefficients are a11 1 2 104 N/m 5 105 m/N , and a22 1 4 104 N/m 2.5 105 m/N a12 1 5 104 N/m 2 105 m/N The masses of the two flywheels are 50 N 20 N m1 5.10 kg and m2 2.04 kg 2 9.81 m/s 9.81 m/s 2 Substituting Eqs. (3) and (4) into Eq. (1) gives (1) (2) (3a) (3b) (4) 30.6 105 s2 (30.62 s 4 208.080 s 4 ) 1010 (15.3 13.49) 105 s 2 2 2 1 2 Using the positive sign for the first critical speed and the negative sign for the second critical speed gives Ans. 1 86.10 rad/s and 2 235.05 rad/s 1 , 2 1 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. (ii) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as 1 (5) a11m1 a 22 m2 2 1 Substituting Eqs. (3) and the masses into Eq. (5) gives 1 5 105 m/N 5.10 kg 2.5 105 m/N 2.04 kg 3.06 10 4 s 2 2 1 Therefore, the first critical speed of the shaft is 1 57.17 rad / s Ans. (iii) Using the Rayleigh-Ritz approximation, the first critical speed of the shaft the two flywheels can be written as g (W1 x1 W2 x2 ) 12 (W1 x12 W2 x22 ) The total deflections of the shaft at the mass particles can be written as x1 a11W1 a12W2 and x2 a12W1 a22W2 Substituting the known values and Eq. (2) into Eqs. (7) the total deflections are x1 2.9 103 m and x2 1.5 103 m Substituting Eqs. (8) and the known values into Eq. (6) gives 9.81 m/s 2 [(50 N)(2.9 103 m) (20 N)(1.5 103 m)] 12 [(50 N)(2.9 103 m)2 (20 N)(1.5 103 m) 2 ] 1.72 m/s 2 3 688 rad 2 /s 2 466 106 m Therefore, the first critical speed of the shaft is 1 60.72 rad/s or with (6) (7) (8) 12 Ans. (iv) When the two flywheels are interchanged then the Dunkerley approximation, see Eq. (5), can be written as 1 (9) a11m1new a 22 m2new 2 1 Note that the influence coefficients of the shaft do not change (even though the two flywheels were interchanged). Therefore, substituting these values into Eq. (9) gives 1 5 105 m/N 2.04 kg 2.5 105 m/N 5.10 kg 2.30 10 4 s 2 2 1 Therefore, the first critical speed of the shaft is 1 66.01 rad/s Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.25 The first critical speeds of a rotating shaft with two mass disks, obtained from three different mathematical techniques, are 110 rad/s, 112 rad/s, and 100 rad/s, respectively. (i) Which values correspond to the first critical speed of the shaft from the exact solution, the Dunkerley approximation, and the Rayleigh-Ritz approximation? (ii) If the influence coefficients are a11 a22 104 m/N and the masses of the two disks are the same, that is, m1 = m2 = m, then use the Dunkerley approximation to calculate the mass m. (iii) If the influence coefficients are a11 a22 104 m/N and the masses of the two disks are specified as m1 = m2 = m = 0.5 kg, use the Rayleigh-Ritz approximation to calculate the influence coefficient a12. (i) The first critical speed from the Rayleigh-Ritz approximation is an upper bound; therefore, the value 1 112 rad/s corresponds to the answer from the Rayleigh-Ritz approximation. The Dunkerley approximation gives a lower limit to the first critical speed; therefore, the value 1 100 rad/s corresponds to the answer from the Dunkerley approximation. The value of the first critical speed from the exact method is Ans. 110 rad/s . 1 (ii) Since the first critical speed and the influence coefficients are given then the Dunkerley approximation can be used to calculate the two masses; that is, (1) 1 12 a11m1 a22 m2 Substituting the given information and the first critical speed from the table into Eq. (1) gives 2 1 100 rad/s 104 m/N m 104 m/N m Therefore, the mass is 1 Ans. 0.5 kg m 2 10 4 m/N 100 rad/s 2 (iii) The Rayleigh-Ritz equation can be written as g (W1 x1 W2 x2 ) 12 (W1 x12 W2 x22 ) Since the two masses are the same then this equation can be written as 12 g ( x1 x2 ) x12 x22 (2) The total deflections of the shaft at locations 1 and 2 can be written as x1 a11W1 a12W2 and x2 a12W1 a22W2 (3) Since the influence coefficients a11 a22 and a12 a21 and the masses m1 = m2 = m then the deflections x1 x2 x . Therefore, Eq. (2) can be written as 12 g x (4) Substituting the known data and Eqs. (3) into Eq. (4) gives 9.81 m/s2 2 112 rad/s (0.5 kg)(9.81 m/s2 )(104 m/N a12 ) Solving for the influence coefficient gives a12 5.94 105 m/N © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 15.26 A steel shaft is simply supported by two rolling element bearings at A and B as illustrated in Fig. P15.26. The length of the shaft is 1.45 m and two flywheels with weight 300 N are attached to the shaft at the locations shown. One flywheel is 0.35 m to the right of the left bearing at A and the other flywheel is 0.35 m to the left of the right bearing at B. The weight of the shaft can be neglected. The influence coefficients are specified as a11 126 105 mm/N and a21 92.5 105 mm/N. (i) Determine the first and second critical speeds of the shaft using the exact solution. Determine the first critical speed of the shaft using: (ii) the Dunkerley approximation and (iii) the Rayleigh-Ritz equation. (i) The exact solutions for the first and second critical speeds of the shaft can be written (a11m1 a22 m2 ) (a11m1 a22 m2 )2 4(a11a22 a12 a21 )m1m2 , 2 12 22 From the symmetry of the loading, we find the influence coefficients a11 a22 1.26 106 m/N From Maxwell's reciprocity theorem, we get the influence coefficients a21 a12 0.925 106 m/N The mass of the flywheels are 300 N m m1 m2 30.581 N s 2 /m 2 9.81 m/s Substituting Eqs. (2), (3), and (4) into Eq. (1), the exact solutions can be written as 1 1 a11 a21 m , 12 22 Equation (5) can be written as 1 12 , 22 a11 a21 m Substituting the numerical values into Eq. (6), the exact solutions can be written as 106 12 , 22 (1.26 m/N 0.925 m/N) 30.581 N s 2 /m 1 1 (1) (2) (3) (4) (5) (6) (7) Using the positive sign in the denominator of Eq. (7), the first critical speed of the shaft is obtained from the relation 106 106 12 1.4966 104 rad 2 / s 2 2 2 2.185 m/N 30.581 N s /m 66.819 s Therefore, the first critical speed of the shaft is ω1 122.3 rad / s © Oxford University Press 2015. All rights reserved. Ans. (8) Theory of Machines and Mechanisms, 4e Uicker et al. Similarly, using the negative sign in the denominator of Eq. (7), the second critical speed of the shaft can be obtained from the relation 106 106 12 9.761104 rad 2 / s 2 2 2 0.335 m/N 30.581 N s /m 10.245 s Therefore, the second critical speed of the shaft is Ans. 2 312.4 rad/s Note that the second critical speed is about three times the first critical speed. (ii) The Dunkerley approximation to the first critical speed of the shaft can be written as 1 a11 a22 m 2a11m (9) 2 1 Substituting the numerical values into Eq. (9), the Dunkerley approximation to the first critical speed of the shaft is 1 2 1.26 106 m/N 30.581 N s 2 /m 77.064 106 s 2 2 1 Therefore, the Dunkerley approximation to the first critical speed of the shaft is Ans. 1 113.9 rad/s Note that the the Dunkerley approximation to the first critical speed of the shaft is less than the exact answer, see Eq. (8); that is, the Dunkerley approximation always gives a lower bound. (iii) The Rayleigh-Ritz equation can be written as W x W2 x2 12 g 1 12 (10) 2 W1 x1 W2 x2 where the deflections are x1 a11W1 a12W2 300 N(1.260 0.925) 106 m/N 655.5 106 m and x2 a21W1 a22W2 300 N(0.925 1.260) 106 m/N 655.5 106 m Substituting these values into Eq. (10), the Rayleigh-Ritz equation can be written as 9.81 m/s 2 2Wx 1 2 ω1 g g 1.4966 104 rad 2 /s 2 2 6 2Wx x 655.5 10 m Therefore, the Rayleigh-Ritz equation to the first critical speed of the shaft is Ans. 1 122.3 rad/s Note that the Rayleigh-Ritz approximation to the first critical speed of the shaft gives the same as the exact answer, see Eq. (8). In general, the Rayleigh-Ritz equation will give a slightly greater value than the exact answer; that is, the Rayleigh-Ritz equation will give an upper bound. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 15.27 A steel shaft is simply supported by two rolling element bearings at A and C as illustrated in Fig. P15.27. The length of the shaft is 0.6 m and two flywheels are attached to the shaft at the locations B and D as shown. The flywheel at location B weighs 200 N and the flywheel at location D weighs 90 N. The weight of the shaft can be neglected. It was found that with flywheel 1 alone, the first critical speed of the shaft is 800 rad/s and with flywheel 2 alone, the first critical speed of the shaft is 1 200 rad/s. (i) Determine the first critical speed for the two mass system. (ii) If the two flywheels are interchanged (that is, flywheel 2 is placed at location B and flywheel 1 is placed at location D), determine the first critical speed of the new system using the Dunkerley approximation. (i) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as 1 ω12 a11m1 a22 m2 (1) or as 1 1 1 2 2 (2) 2 1 11 22 From the given data, the critical speeds are 11 800 rad/s and 22 1200 rad/s. Therefore, Eq. (2) can be written as 1 1 1 1 1 4 2 (3a) 10 s 2 2 2 1 800 rad/s 1 200 rad/s 64 144 or as 12 44.308 104 rad 2 /s2 Therefore, the first critical speed of the shaft is 1 665.6 rad/s (3b) Ans. (4) (ii) When the two flywheels are interchanged then Eq. (1) can be written as 1 12 a11m1new a22 m2new (5) Note that the influence coefficients of the shaft (by definition) do not change (even though the two flywheels were interchanged). Therefore, the influence coefficient a11 1 112 m1 (6a) which can be written as 1 a11 7.6641108 m/N 2 2 800 rad/s (200 N / 9.81 m/s ) © Oxford University Press 2015. All rights reserved. (6b) Theory of Machines and Mechanisms, 4e Uicker et al. Similarly, the influence coefficient 2 a22 1 22 m2 which can be written as 1 a22 7.5694 108 m/N 2 2 1 200 rad/s (90 N / 9.81 m/s ) Substituting Eqs. (6b) and (7b) into Eq. (5) gives 1 90 N 200 N (7.6641108 m/N) (7.5694 108 m/N) 2 2 2 ω1 9.81 m/s 9.81 m/s From this equation, the first critical speed of the shaft is 1 667.2 rad/s. Ans. © Oxford University Press 2015. All rights reserved. (7a) (7b) (8) Theory of Machines and Mechanisms, 4e Uicker et al. 15.28 A steel shaft, which is 1250 mm in length, is simply supported by two bearings at B and D as illustrated in Fig. P15.28. Flywheels 1 and 2 are attached to the shaft at A and C, respectively. The flywheel at location A weighs 66.75 N the flywheel at location C weighs 133.5 N, and the weight of the shaft can be neglected. The stiffness coefficients are specified as k11 3560 N/mm and k22 720 m/mm . (i) Determine the first critical speed for the two-mass system using the Dunkerley approximation. (ii) If the two flywheels are interchanged (that is, flywheel 2 is placed at location A and flywheel 1 is placed at location C), determine the first critical speed of the new system. (i) Using the Dunkerley approximation, the first critical speed of the shaft with the two flywheels can be written as (1) 1 12 a11m1 a22 m2 The influence coefficients are the inverse of the spring stiffness coefficients. aii 1 kii Therefore, the influence coefficients are a11 2.8 104 mm/N and a22 1.4 104 mm/N Substituting these values and the masses into Eq. (1) gives 1 66.75 N 135.5 N 2.8 104 mm/N 1.4 104 mm/N 3.9 106 s 2 2 2 2 1 9650 mm/s 9650 mm/s which gives 1 507.3 rad/s Ans. (ii) When the two flywheels are interchanged then Eq. (1) becomes 2 (2) 1 1 a11m1new a22 m2new Note that the influence coefficients of the shaft do not change (even though the two flywheels are interchanged). Therefore, substituting values into Eq. (2) gives 1 133.5 N 66.75 N 2.8 104 mm/N 1.4 104 mm/N 4.08 106 s 2 2 2 2 1 9650 mm/s 9650 mm/s which gives 1 453.7 rad/s Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 16 Dynamics of Reciprocating Engines 16.1 A one-cylinder, four-stroke engine has a compression ratio of 7.6 and develops brake power of 2.25 kW at 3 000 rev/min. The crank length is 22 mm with a 60-mm bore. Develop and plot a rounded indicator diagram using a card factor of 0.90, a mechanical efficiency of 72%, a suction pressure of 100 kPa and a polytropic exponent of 1.30. A D2 4 0.060 m 4 0.002 827 m2 2 v 2rA 2 0.022 m 0.002 827 m2 1 000 L/m3 0.124 4 L 124.4 mL v1 v R R 1 124.4 mL 7.6 7.6 1 143.2 mL v2 v1 v 143.2 mL 124.4 mL 18.8 mL C v2 v 18.8 mL 124.4 mL 0.1511 15.11% 2.25 kW 60 s/min 1 000 N m/ kW s 0.001 kPa m 2 / N pb 724 kPa 0.044 m 0.002 827 m2 3 000 rev/min 2 rev/work stroke pi pb em 724 kPa 0.72 1 005 kPa p1 100 kPa R 1 pi 7.6 1 1005 kPa p1 1.30 1 1.3 100 kPa 447 kPa p4 k 1 k R R fc 7.6 7.6 0.90 As in Example 16.1, we calculate the values: X(%) v(mL) pc(kPa) pe(kPa) 0 18.8 1401 6266 5 25.0 966 4321 10 31.2 724 3238 15 37.5 572 2557 20 43.7 468 2094 25 49.9 394 1761 30 56.1 338 1512 35 62.3 295 1319 40 68.6 261 1165 45 74.8 233 1041 50 81.0 210 938 55 87.2 191 852 60 93.4 174 779 65 99.7 160 717 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 70 75 80 85 90 95 100 Uicker et al. 105.9 112.1 118.3 124.5 130.8 137.0 143.2 148 138 128 120 113 106 100 662 615 573 536 503 474 447 Then we sketch and round the following diagram: 4500 4000 3500 Pressure p , kPa 3000 2500 2000 1500 1000 500 0 0 20 40 60 Displacement X , % © Oxford University Press 2015. All rights reserved. 80 100 Theory of Machines and Mechanisms, 4e 16.2 Uicker et al. Construct a rounded indicator diagram for a four-cylinder, four-stroke gasoline engine having a 85-mm bore, a 90-mm stroke, and a compression ratio of 6.25. The operating conditions to be used are 22.4 kW at 1 900 rev/min. Use a mechanical efficiency of 72%, a card factor of 0.90, a suction pressure of 100 kPa, and a polytropic exponent of 1.30. A D2 4 0.085 m 4 0.001 806 m2 2 v A 0.090 m 0.001 806 m2 1 000 L/m3 0.162 54 L 162.54 mL v1 v R R 1 162.54 mL 6.25 6.25 1 193.5 mL v2 v1 v 193.5 mL 162.54 mL 30.96 mL C v2 v 30.96 mL 162.54 mL 0.1905 19.05% 22.4 kW 60 s/min 1 000 N m/ kW s 0.001 kPa m 2 / N pb 8 704 kPa 0.090 m 0.001 806 m2 1 900 rev/min 2 rev/work stroke pi pb em 8 704 kPa 0.72 12 090 kPa p1 100 kPa R 1 pi 6.25 1 12 090 kPa p1 1.30 1 100 kPa 4 719 kPa p4 k 1 k R R fc 6.251.3 6.25 0.90 As in Example 16.1, we calculate the values: X(%) v(mL) pc(kPa) pe(kPa) 0 31.0 1 083 51 102 5 39.1 800 37 744 10 47.2 626 29 526 15 55.3 509 24 019 20 63.5 426 20 100 25 71.6 364 17 186 30 79.7 317 14 944 35 87.8 279 13 172 40 96.0 249 11 741 45 104.1 224 10 564 50 112.2 203 9 580 55 120.4 185 8 748 60 128.5 170 8 036 65 136.6 157 7 420 70 144.7 146 6 883 75 152.9 136 6 411 80 161.0 127 5 994 85 169.1 119 5 622 90 177.2 112 5 289 95 185.4 106 4 990 100 193.5 100 4 719 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Then we sketch and round the following diagram: 40000 35000 Pressure p , kPa 30000 25000 20000 15000 10000 5000 0 0 10 20 30 40 50 60 Displacement X , % © Oxford University Press 2015. All rights reserved. 70 80 90 100 Theory of Machines and Mechanisms, 4e 16.3 Uicker et al. Construct an indicator diagram for a V6 four-stroke gasoline engine having a 100-mm bore, a 90-mm stroke, and a compression ratio of 8.40. The engine develops 150 kW at 4 400 rev/min. Use a mechanical efficiency of 72%, a card factor of 0.88, a suction pressure of 100 kPa, and a polytropic exponent of 1.30. A D2 4 0.100 m 4 0.007 854 m2 2 v A 0.090 m 0.007 854 m2 1 000 L/m3 0.707 L 707 mL v1 v R R 1 707 mL 8.40 8.40 1 803 mL v2 v1 v 803 mL 707 mL 96 mL C v2 v 96 mL 707 mL 0.1358 13.58% 150 000 W 6 cyl 60 s/min 0.001 kPa m2 / N pb 965 kPa 0.090 m 0.007 854 m2 4 400 rev/min 2 rev/work stroke pi pb em 965 kPa 0.72 1 340 kPa p1 100 kPa R 1 pi 8.40 1 1 340 kPa p1 1.30 1 100 kPa 550 kPa p4 k 1 k R R fc 8.401.3 8.40 0.88 As in Example 16.1, we calculate the values: X(%) v(mL) pc(kPa) pe(kPa) 0 96 1 590 8 751 5 131 1 056 5 812 10 167 774 4 259 15 202 603 3 315 20 237 488 2 687 25 272 408 2 243 30 308 348 1 914 35 343 302 1 661 40 378 266 1 462 45 414 237 1 302 50 449 213 1 170 55 484 193 1 061 60 520 176 968 65 555 161 888 70 590 149 820 75 626 138 760 80 661 129 708 85 696 120 661 90 732 113 620 95 767 106 583 100 802 100 550 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Then we sketch and round the following diagram: © Oxford University Press 2015. All rights reserved. Uicker et al. Theory of Machines and Mechanisms, 4e 16.4 Uicker et al. A single-cylinder, two-stroke gasoline engine develops 30 kW at 4 500 rev/min. The engine has an 80-mm bore, a stroke of 70 mm, and a compression ratio of 7.0. Develop a rounded indicator diagram for this engine using a card factor of 0.990, a mechanical efficiency of 65%, a suction pressure of 100 kPa, and a polytropic exponent of 1.30. A D2 4 0.080 m 4 0.005 027 m2 2 v A 0.070 m 0.005 027 m2 1 000 L/m3 0.352 L 352 mL v1 v R R 1 352 mL 7.0 7.0 1 411 mL v2 v1 v 411 mL 352 mL 59 mL C v2 v 59 mL 352 mL 0.1662 16.62% pb 30 000 W 60 s/min 0.001 kPa m 2 / N 0.070 m 0.005 027 m2 4 500 rev/min 1 rev/work stroke 1 137 kPa pi pb em 1 137 kPa 0.65 1 749 kPa p1 100 kPa R 1 pi 7.0 1 1 749 kPa p1 1.30 1 1.3 100 kPa 673 kPa p4 k 1 k R R fc 7.0 7.0 0.990 As in Example 16.1, we calculate the values: x(%) v(mL) pc(kPa) pe(kPa) 0 59 1 259 8 473 5 76 894 6019 10 94 682 4 592 15 111 546 3 672 20 129 451 3 034 25 147 382 2 569 30 164 329 2 217 35 182 288 1 942 40 199 256 1 722 45 217 229 1 542 50 235 207 1 394 55 252 188 1 268 60 270 173 1 162 65 287 159 1 070 70 305 147 991 75 323 137 921 80 340 128 860 85 358 120 805 90 375 112 756 95 393 106 712 100 411 100 673 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Then we sketch and round the following diagram: © Oxford University Press 2015. All rights reserved. Uicker et al. Theory of Machines and Mechanisms, 4e 16.5 Uicker et al. The engine of Problem 16.1 has a connecting rod 80 mm long and a mass of 0.100 kg, with the mass center 15 mm from the crankpin end. Piston mass is 0.175 kg. Find the bearing reactions and the crankshaft torque during the expansion stroke corresponding to a piston displacement of X = 30% ( t 60 ). To find pe , see the answer to Problem 16.1 in Appendix B. 0.080 m , m3 0.100 kg , m4 0.175 kg , A 0.015 m , m3 A m3 B 0.100 kg 0.065 m 0.080 m 0.081 25 kg , m3B m3 A 0.100 kg 0.015 m 0.080 m 0.018 75 kg , B A 0.065 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.022 m , r 0.022 m 0.080 m 0.275 , r 2 0.022 m 314.16 rad/s 2 171 m/s 2 , 2 t 60 , sin 0.022 m cos60 0.080 m 1 0.275sin 60 0.088 7 m , 2 X 30% , pe 1 512 kPa (from Prob. 16.1), A 0.060 m 4 0.002 827 m2 , P pe A 1 512 kPa 0.002 827 m2 4 274 N x r cos 1 r 2 2 2 r x r 2 (cos t cos 2t ) 2 171 m/s 2 cos 60 0.275cos120 787 m/s 2 0.2752 r r2 tan sin t 1 2 sin 2 t 0.275sin 60 1 sin 2 60 0.244 9 2 2 F41 m3B m4 x P tan ˆj 0.018 75 kg 0.175 kg 787 m/s2 4 274 N 0.244 9ˆj 1 013ˆj N F34 m4 x P ˆi m3B m4 x P tan ˆj 0.175 kg 787 m/s 2 4 274 N ˆi 1 013ˆj N 4 136ˆi 1 013ˆj N 4 258 N 13.8 Ans. Ans. F32 [ m3 Ar 2 cos t m3 B m4 x P ]ˆi m3 Ar 2 sin t m3 B m4 x P tan ˆj 0.081 25 kg 2 171 m/s 2 cos 60 4 274 N ˆi 153 1 013 ˆj N 4 186ˆi 1 166ˆj N 4 345 N164.4 T21 x m3B m4 x P tan kˆ 0.088 7 m 1 013 N kˆ 89.82kˆ N m © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 16.6 Uicker et al. Repeat Problem 16.5, but do the computations for the compression cycle ( ωt 660 ). 0.080 m , m3 0.100 kg , m4 0.180 kg , A 0.010 m , m3 A m3 B 0.100 kg 0.065 m 0.080 m 0.081 25 kg , m3B m3 A 0.100 kg 0.015 m 0.080 m 0.018 75 kg , B A 0.070 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.022 m , r 0.022 m 0.080 m 0.275 , r 2 0.022 m 314.16 rad/s 2 171 m/s 2 , 2 t 660 , sin 0.022 m cos660 0.080 m 1 0.275sin 660 0.088 7 m , 2 X 30% , pc 338 kPa (from Prob. 16.1), A 0.060 m 4 0.002 827 m2 , P pc A 338 kPa 0.002 827 m2 956 N x r cos 1 r 2 2 2 r x r 2 (cos t cos 2t ) 2 171 m/s2 cos 660 0.275cos1320 787 m/s2 0.2752 r r2 tan sin t 1 2 sin 2 t 0.275sin 660 1 sin 2 660 0.230 36 2 2 ˆ F41 m3B m4 x P tan j 0.012 5 kg 0.175 kg 787 m/s 2 956 N 0.230 36 ˆj 186ˆj N F34 m4 x P ˆi m3B m4 x P tan ˆj 0.175 kg 787 m/s 2 956 N ˆi 186ˆj N 818ˆi 186ˆj N 839 N12.8 Ans. Ans. F32 [ m3 Ar 2 cos t m3 B m4 x P ]ˆi m3 Ar 2 sin t m3 B m4 x P tan ˆj 0.081 25 kg 2 171 m/s 2 cos 660 1 105 N ˆi 153 186 ˆj N 1 017ˆi 339ˆj N 1 071 N 161.5 T21 x m3B m4 x P tan kˆ 0.088 7 m 34 N kˆ 3.02kˆ N m © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 16.7 Uicker et al. Make a complete force analysis of the engine of Problem 16.5. Plot a graph of the crankshaft torque versus crank angle for 720 of crank rotation. 0.080 m , m3 0.100 kg , m4 0.175 kg , A 0.010 m , m3 A m3 B 0.100 kg 0.065 m 0.080 m 0.081 25 kg , m3 B m3 A 0.100 kg 0.015 m 0.080 m 0.018 75 kg , B A 0.070 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.022 m , r 0.022 m 0.080 m 0.275 , r 2 0.022 m 314.16 rad/s 2 171 m/s 2 , 2 A 0.060 m 4 0.002 827 m2 , p pe and/or pc as taken from Prob. 16.1, 2 P Ap 0.002 827 m2 p , x r cos t 2 2 r 1 sin t 0.022 m cos 0.080 m 1 0.275sin r x r 2 (cos t cos 2t ) 2 171 m/s 2 cos 0.275cos 2 r r2 tan sin t 1 2 sin 2 t 0.275sin 1 0.037 8sin 2 2 F14 m3 B m4 x P tan 0.193 75 kg x P tan T21 m3B m4 x P x tan F14 x t, x, m X,% P, N x, m/s 2 tan F14 , N T21 , N·m 0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 0.102 0.101 0.098 0.094 0.089 0.083 0.077 0.071 0.067 0.063 0.060 0.059 0.058 0.059 0.060 0.063 0.067 0.071 0 2.27 8.43 18.12 30.23 43.59 57.01 69.47 80.23 88.83 95.03 98.76 100.00 98.76 95.03 88.83 80.23 69.47 14 276 15 218 10 115 6 412 4 249 3 042 2 326 1 888 1 615 1 444 1 340 1 283 1 264 1 264 1 264 1 264 1 264 1 264 -2 768 -2 614 -2 179 -1 535 -787 -45 597 1 078 1 384 1 535 1 582 1 580 1 574 1 580 1 582 1 535 1 384 1 078 0 0.071 36 0.138 80 0.198 13 0.244 91 0.275 00 0.285 40 0.275 00 0.244 91 0.198 13 0.138 80 0.071 36 0 -0.071 36 -0.138 80 -0.198 13 -0.244 91 -0.275 00 0 1 048 1 345 1 211 1 003 834 697 577 461 345 229 113 0 -112 -218 -309 -375 -405 0 106 132 114 89 69 54 41 31 22 14 7 0 -7 -13 -19 -25 -29 © Oxford University Press 2015. All rights reserved. , Theory of Machines and Mechanisms, 4e 270 285 300 315 330 345 360 375 390 405 420 435 450 465 480 495 510 525 540 555 570 585 600 615 630 645 660 675 690 705 720 0.077 0.083 0.089 0.094 0.098 0.101 0.102 0.101 0.098 0.094 0.089 0.083 0.077 0.071 0.067 0.063 0.060 0.059 0.058 0.059 0.060 0.063 0.067 0.071 0.077 0.083 0.089 0.094 0.098 0.101 0.102 57.01 43.59 30.23 18.12 8.43 2.27 0 2.27 8.43 18.12 30.23 43.59 57.01 69.47 80.23 88.83 95.03 98.76 100.00 98.76 95.03 88.83 80.23 69.47 57.01 43.59 30.23 18.12 8.43 2.27 0 Uicker et al. 1 264 1 264 1 264 1 264 1 264 1 264 774 283 283 283 283 283 283 283 283 283 283 283 283 287 300 324 361 422 521 681 950 1 434 2 262 3 402 3 961 597 -45 -787 -1 535 -2 179 -2 614 -2 768 -2 614 -2 179 -1 535 -787 -45 597 1 078 1 384 1 535 1 582 1 580 1 574 1 580 1 582 1 535 1 384 1 078 597 -45 -787 -1 535 -2 179 -2 614 -2 768 -0.285 40 -0.275 00 -0.244 91 -0.198 13 -0.138 80 -0.071 36 0 0.071 36 0.138 80 0.198 13 0.244 91 0.275 00 0.285 40 0.275 00 0.244 91 0.198 13 0.138 80 0.071 36 0 -0.071 36 -0.138 80 -0.198 13 -0.244 91 -0.275 00 -0.285 40 -0.275 00 -0.244 91 -0.198 13 -0.138 80 -0.071 36 0 -394 -345 -272 -192 -117 -54 0 -16 -19 -2 32 75 114 135 135 115 82 42 0 -42 -84 -123 -154 -173 -181 -185 -196 -226 -256 -207 0 T21 (N∙m) vs. ωt (deg.) © Oxford University Press 2015. All rights reserved. -30 -29 -24 -18 -11 -5 0 -2 -2 0 3 6 9 10 9 7 5 2 0 -2 -5 -8 -10 -12 -14 -15 -17 -21 -25 -21 0 Theory of Machines and Mechanisms, 4e 16.8 Uicker et al. The engine of Problem 16.3 uses a connecting rod 300 mm long. The masses are m3 A 0.90 kg, m3B 0.30 kg, and m4 1.64 kg. Find all the bearing reactions and the crankshaft torque for one cylinder of the engine during the expansion stroke at a piston displacement of X = 30% ( t 63.2 ). The pressure should be obtained from the indicator diagram, Fig. AP16.3 in Appendix B. 0.300 m , m3 A 0.80 kg , m3B 0.30 kg , m4 1.64 kg , 4 400 rev/min 2 rad/rev 60s/min 460.8 rad/s , r 0.045 m , r 0.045 m 0.300 m 0.150 , r 2 0.045 m 460.8 rad/s 9 554 m/s 2 , 2 t 63.2 , sin 0.045 m cos63.2 0.300 m 1 0.15sin 63.2 0.317 6 m , 2 X 30.0% , pe 1 914 kPa (from Prob. 16.3), A 0.100 m 4 0.007 854 m2 , P pe A 1 914 kPa 0.007 854 m2 15 033 N x r cos 1 r 2 2 2 r x r 2 (cos t cos 2t ) 9 554 m/s 2 cos 63.2 0.150cos126.4 3 457 m/s2 0.152 r r2 tan sin t 1 2 sin 2 t 0.15sin 63.2 1 sin 2 63.2 0.135 2 2 ˆ F41 m3B m4 x P tan j 0.30 kg 1.64 kg 3 457 m/s 2 15 033 N 0.135ˆj 1 124ˆj N F34 m4 x P ˆi m3B m4 x P tan ˆj 1.64 kg 3 457 m/s 2 15 033 N ˆi 1 124ˆj N ˆ ˆ 9 364i 1 124 j N 9 431 N 6.8 Ans. Ans. F32 [m3 Ar 2 cos t m3B m4 x P ]ˆi m3 Ar 2 sin t m3B m4 x P tan ˆj 0.80 kg 9 554 m/s 2 cos 63.2 8 326 N ˆi 0.80 kg 9 554 m/s sin 63.2 1 124 N ˆj 4 880ˆi 7 946ˆj N 9 325 N121.6 T21 x m3B m4 x P tan kˆ 0.317 6 m 1 124 N kˆ 357kˆ N m © Oxford University Press 2015. All rights reserved. 2 Ans. Ans. Theory of Machines and Mechanisms, 4e 16.9 Uicker et al. Repeat Problem 16.8, but do the computations for the same position in the compression cycle ( t 656.8 ). 0.300 m , m3 A 0.90 kg , m3B 0.30 kg , m4 1.64 kg , 4 400 rev/min 2 rad/rev 60s/min 460.8 rad/s , r 0.045 m , r 0.045 m 0.300 m 0.150 , r 2 0.045 m 460.8 rad/s 9 554 m/s 2 , 2 t 656.8 , 2 2 x r cos 1 r sin 0.045 m cos 656.8 0.300 m 1 0.15sin 656.8 0.317 6 m , 2 X 30.0% , pc 348 kPa (from Prob. 16.3), A 0.100 m 4 0.007 854 m2 , 2 P pc A 348 kPa 0.007 854 m2 2 733 N x r 2 (cos t cos 2t ) 9 554 m/s 2 cos 656.8 0.150 cos1313.6 3 457 m/s 2 r 0.152 r r2 tan sin t 1 2 sin 2 t 0.15sin 656.8 1 sin 2 656.8 0.135 2 2 F41 m3B m4 x P tan ˆj 0.30 kg 1.64 kg 3 457 m/s 2 2 733 N 0.135 ˆj ˆ 536 j N F34 m4 x P ˆi m3B m4 x P tan ˆj 1.64 kg 3 457 m/s 2 2 733 N ˆi 536ˆj N ˆ ˆ 2 936i 536 j N 2 985 N 169.6 Ans. Ans. F32 [m3 Ar 2 cos t m3B m4 x P]ˆi m3 Ar 2 sin t m3B m4 x P tan ˆj 0.90 kg 9 554 m/s 2 cos 656.8 4 250 N ˆi 0.90 kg 9 554 m/s 2 sin 656.8 536 N ˆj 7 850ˆi 7 139ˆj N 10 611 N 42.3 T21 x m3B m4 x P tan kˆ 0.317 6 m 536 N kˆ 170kˆ N m © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 16.10 Additional data for the engine of Problem 16.4 are l3 110 mm, RG 3 A 15 mm, m4 0.24 kg, and m3 0.13 kg. Make a complete force analysis of the engine and plot a graph of the crankshaft torque versus crank angle for 360 of crank rotation. 0.110 m , m3 0.13 kg , m4 0.24 kg , A 0.015 m , m3 A m3 B 0.13 kg 0.095 m 0.110 m 0.112 kg , m3B m3 A 0.13 kg 0.015 m 0.110 m 0.018 kg , B A 0.095 m , 4 500 rev/min 2 rad/rev 60 s/min 471.24 rad/s , r 0.035 m , r 0.035 m 0.110 m 0.318 , r 2 0.035 m 471.24 rad/s 7 772 m/s 2 , 2 A D2 4 0.080 m 4 0.005 027 m2 , p pe or pc as taken from Prob. 16.4, 2 P Ap 0.005 027 m2 p , x r cos t 1 r 2 sin 2 t 0.035 m cos 0.110 m 1 0.318sin , r x r 2 (cos t cos 2t ) 7 772 m/s 2 cos 0.318cos 2 r r2 tan sin t 1 2 sin 2 t 0.318sin 1 0.050 62sin 2 2 F14 m3B m4 x P tan T21 m3B m4 x P x tan 0.005 027 m2 p 2005 N cos 0.318cos 2 x tan © Oxford University Press 2015. All rights reserved. 2 Theory of Machines and Mechanisms, 4e t, P, N 0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360 31 945 35 849 24 949 16 102 10 845 7 812 6 022 4 943 4 263 3 831 3 567 3 429 1 943 510 531 568 635 733 897 1 160 1 609 2 394 3 706 5 508 31 945 x, m/s 2 -10 245 -9 649 -7 968 -5 496 -2 650 130 2 473 4 153 5 123 5 496 5 495 5 366 5 299 5 366 5 495 5 496 5 123 4 153 2 473 130 -2 650 -5 496 -7 968 -9 649 -10 245 Uicker et al. x, m tan F14 , N T21 , N·m 0.145 00 0.143 43 0.138 91 0.131 93 0.123 24 0.113 74 0.104 28 0.095 62 0.088 24 0.082 43 0.078 29 0.075 82 0.075 00 0.075 82 0.078 29 0.082 43 0.088 24 0.095 62 0.104 28 0.113 74 0.123 24 0.131 93 0.138 91 0.143 43 0.145 00 0 0.082 63 0.161 10 0.230 68 0.286 02 0.321 86 0.334 29 0.321 86 0.286 02 0.230 68 0.161 10 0.082 63 0 -0.082 63 -0.161 10 -0.230 68 -0.286 02 -0.321 86 -0.334 29 -0.321 86 -0.286 02 -0.230 68 -0.161 10 -0.082 63 0 0 2 757 3 688 3 387 2 906 2 525 2 226 1 936 1 597 1 211 803 398 0 -157 -314 -458 -560 -581 -513 -384 -265 -225 -266 -249 0 0 395.4 512.3 446.9 358.2 287.2 232.2 185.1 140.9 99.8 62.9 30.2 0 -11.9 -24.6 -37.8 -49.4 -55.5 -53.5 -43.7 -32.6 -29.7 -36.9 -33.8 0 600 500 400 300 200 100 0 0 -100 90 180 T21 (N∙m) vs. ωt (deg) © Oxford University Press 2015. All rights reserved. 270 360 Theory of Machines and Mechanisms, 4e Uicker et al. 16.11 The four-stroke engine of Problem 16.1 has a stroke of 66 mm and a connecting rod length of 183 mm. The mass of the rod is 0.386 kg, and the center of mass center is 42 mm from the crankpin. The piston assembly has mass of 0.576 kg. Make a complete force analysis for one cylinder of this engine for 720 of crank rotation. Use 110 kPa for the exhaust pressure and 70 kPa for the suction pressure. Plot a graph to show the variation of the crankshaft torque with the crank angle. Use Fig. 16.23 for the pressures. 0.183 m , m3 0.386 kg , m4 0.576 kg , A 0.042 m , B m3 A m3 B 0.386 kg 0.141 m 0.183 m 0.297 4 kg , m3B m3 A 0.386 kg 0.042 m 0.183 m 0.088 6 kg , A 0.141 m , 3 000 rev/min 2 rad/rev 60s/min 314.16 rad/s , r 0.033 m , r 0.033 m 0.183 m 0.180 , r 2 0.033 m 314.16 rad/s 3 257 m/s 2 , 2 A 0.060 m 4 0.002 83 m2 , p pe or pc as taken from Example 16.1, 2 P Ap 0.002 83 m2 p , 2 2 r x r cos t 1 sin t 0.033 m cos 0.183 m 1 0.180sin , r x r 2 (cos t cos 2t ) 3 257 m/s 2 cos 0.180cos 2 r r2 tan sin t 1 2 sin 2 t 0.180sin 1 0.016 2sin 2 2 F14 m3B m4 x P tan T21 m3B m4 x P x tan t, P, N 0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 14 279 16 066 10 688 6 792 4 445 3 230 2 432 1 976 1 649 1 461 1 357 1 288 1 263 1 263 1 263 x, m/s 2 -3 843 -3 654 -3 114 -2 303 -1 335 -335 586 1 351 1 922 2 303 2 528 2 638 2 671 2 638 2 528 x, m tan F14 , N T21 ,N·m 0.216 0.215 0.211 0.205 0.197 0.189 0.180 0.172 0.164 0.158 0.154 0.151 0.150 0.151 0.154 0 0.046 64 0.090 36 0.128 31 0.157 78 0.176 49 0.182 92 0.176 49 0.157 78 0.128 31 0.090 36 0.046 64 0 -0.046 64 -0.090 36 0 636 778 675 561 531 516 507 462 384 274 142 0 -137 -266 0 136.8 164.3 138.4 110.6 100.3 92.9 87.2 75.7 60.6 42.3 21.4 0 -20.7 -40.9 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 225 240 255 270 285 300 315 330 345 360 375 390 405 420 435 450 465 480 495 510 525 540 555 570 585 600 615 630 645 660 675 690 705 720 1 263 1 263 1 263 1 263 1 263 1 263 1 263 1 263 1 263 773 283 283 283 283 283 283 283 283 283 283 283 283 289 305 327 371 440 543 723 993 1 521 2 378 3 588 3 962 Uicker et al. 2 303 1 922 1 351 586 -335 -1 335 -2 303 -3 114 -3 654 -3 843 -3 654 -3 114 -2 303 -1 335 -335 586 1 351 1 922 2 303 2 528 2 638 2 671 2 638 2 528 2 303 1 922 1 351 586 -335 -1 335 -2 303 -3 114 -3 654 -3 843 0.158 0.164 0.172 0.180 0.189 0.197 0.205 0.211 0.215 0.216 0.215 0.211 0.205 0.197 0.189 0.180 0.172 0.164 0.158 0.154 0.151 0.150 0.151 0.154 0.158 0.164 0.172 0.180 0.189 0.197 0.205 0.211 0.215 0.216 -0.128 31 -0.157 78 -0.176 49 -0.182 92 -0.176 49 -0.157 78 -0.128 31 -0.090 36 -0.046 64 0 0.046 64 0.090 36 0.128 31 0.157 78 0.176 49 0.182 92 0.176 49 0.157 78 0.128 31 0.090 36 0.046 64 0 -0.046 64 -0.090 36 -0.128 31 -0.157 78 -0.176 49 -0.182 92 -0.176 49 -0.157 78 -0.128 31 -0.090 36 -0.046 64 0 -358 -401 -381 -302 -184 -59 34 73 54 0 -100 -161 -160 -95 11 123 208 246 233 177 95 0 -95 -179 -238 -260 -236 -171 -88 -17 1 -28 -54 0 -56.6 -65.7 -65.6 -54.4 -34. 7 -11.7 7.0 15.4 11.7 0 -21.5 -34.1 -32.8 -18.8 2.0 22.1 35.8 40.4 36.8 27.3 14.3 0 -14.4 -27.6 -37.6 -42.6 -40.6 -30.7 -16.7 -3.3 0.3 -5.9 -11.6 0 150 100 50 0 0 90 180 270 360 450 -50 100 T21 (N∙m) vs. ωt (deg) © Oxford University Press 2015. All rights reserved. 540 630 720 Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 17 Balancing 17.1 Determine the bearing reactions at A and B for the system illustrated in Fig. P17.1 if the speed is 350 rev/min. Determine the magnitude and the angular orientation of the balancing mass if it is located at a radius of 50 mm. R1 25 mm, R2 35 mm, R3 40 mm, m1 2 kg, m2 1.5 kg, m3 3 kg. 350 rev/min 2 rad/rev 60 s/min 36.652 rad/s F1 m1R1 2 2 kg 0.025 m 36.652 rad/s 67.168 N 2 F2 m2 R2 2 1.5 kg 0.035 m 31.416 rad/s 70.527 N 2 F3 m3 R3 2 3 kg 0.040 m 31.416 rad/s 161.204 N F 67.168 N90 67.168ˆj N 2 1 F2 70.527 N 165 68.123ˆi 18.254ˆj N F 161.204 N 75 41.723ˆi 155.711ˆj N 3 F F F 1 2 F3 26.401ˆi 106.796ˆj N 110.011 N 103.9 Since all rotating masses are in a single plane, the correction mass must be in that plane. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e M A Uicker et al. 0.200kˆ m × 110.011 N 103.9 1.000kˆ m ×FB 0 FB 22.00276.1 N M A Ans. 0.800kˆ m × 110.011 N 103.9 1.000kˆ m ×FA 0 FA 88.00876.1 N Ans. FC F 110.011 N76.1 FC mC RC 2 mC 0.050 m 31.416 rad/s 110.011 N 2 mC FC R 110.011 N 0.050 m 31.416 rad/s 1.638 kg 2 2 C C 76.1 Ans. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 17.2 Uicker et al. Figure P17.2 illustrates three weights connected to a shaft that rotates in bearings at A and B. Determine the magnitude of the bearing reactions if the shaft speed is 350 rev/min. A counterweight is to be located at a radius of 250 mm. Find the value of the weight and its angular orientation. 150 mm 300 mm R1 200 mm, R2 300 mm, R3 150 mm, w1 0.556 N, w2 0.417 N, w3 0.834 N. 350 rev/min 2 rad/rev 60 s/min 36.652 rad/s 0.556 N 200 mm 36.652 rad/s F1 m1R1 2 2 15.486 N 9650 mm / s 2 0.417 N 300 mm 36.652 rad/s 2 F2 m2 R2 17.42 N 9650 mm/s2 2 0.834 N 150 mm 36.652 rad/s 2 F3 m3 R3 17.42 N 9650 mm2 F1 15.486 N90 15.486ˆj N F 17.42 N 135 12.317ˆi 12.317ˆj N 2 2 F3 17.42 N 30 15.0891ˆi 8.713ˆj N F F F F 2.767ˆi 5.544ˆj N 6.198 N 63.5 1 2 3 Since all rotating masses are in a single plane, the correction mass must be in that plane. FC F 6.198 lb116.5 FC mC RC 2 mC 250 mm 36.652 rad/s 6.198 N 2 6.198 N 9650 mm/s2 FC 0.178 N mC RC 2 250 N 31.416 rad/s 2 Ans. C 116.5 Ans. Without the correction mass M A 450 mm kˆ ×FB 300 mm kˆ × F 0 FB 4.134 N116.5 MB 450 mm kˆ FA 150 mm kˆ F 0 Ans. FA 2.064 N116.5 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 17.3 Uicker et al. Figure P17.3 illustrates two weights connected to a rotating shaft and mounted outboard of bearings A and B. If the shaft rotates at 150 rev/min, what are the magnitudes of the bearing reactions at A and B? Suppose the system is to be balanced by reducing a weight at a radius of 125 mm. Determine the amount and the angular orientation of the weight to be removed. 100 mm 50 mm R1 100 mm, R2 150 mm, w1 17.8 N, w2 13.35 N. 150 rev/min 2 rad/rev 60 s/min 15.708 rad/s 17.8 mm 100 mm 15.709 rad/s F1 m1R1 2 2 9650 mm/s 17.8 N 150 mm15.708 rad/s F2 m2 R2 2 2 45.514 N 2 2 9650 mm/s 51.201 N F1 45.514 N90 45.514ˆj N F2 51.201 N 135 36.205ˆi 36.205ˆj N F F F 36.205ˆi 9.309ˆj N 37.384 N165.6 1 M B 2 150 mm kˆ × F 100 mm kˆ × FA 1396.187 mm N ˆi 5430.78 mm N ˆj 100 mm kˆ × FAx ˆi FAy ˆj 0 FA 54.307ˆi 13.959ˆj lb 56.074 N 14.4 F F F 18.102ˆi 4.65ˆj N 18.690 N165.6 B A Ans. Ans. The correction should be FC F 37.384 N165.6 This can be done by mass removal at a radius of 125 mm of 37.384 N 9650 mm/s2 FC 11.699 N mC 2 RC 2 125 mm 15.708 rad/s C 14.4 Ans. Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 17.4 Uicker et al. For a speed of 250 rev/min, calculate the magnitudes and relative angular orientations of the bearing reactions at A and B for the two-mass system illustrated in Fig. P17.4. R1 60 mm, R2 40 mm, m1 2 kg, m2 1.5 kg. 250 rev/min 2 rad/rev 60 s/min 26.180 rad/s F1 m1R1 2 2 kg 0.060 m 26.180 rad/s 82.247 N 2 F2 m2 R2 2 1.5 kg 0.040 m 26.180 rad/s 41.123 N F 82.247 N90 82.247ˆj N 2 1 F2 41.123 N 90 41.123ˆj N MB 0.250kˆ m × 82.246ˆj N 0.550kˆ m × 41.123ˆj N 0.500kˆ m ×FA 0 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 17.5 Uicker et al. The rotating system illustrated in Fig. P17.5 has R1 R2 60 mm, a c 300 mm, b 600 mm, m1 1 kg, and m2 3 kg. Find the bearing reactions at A and B and their angular orientations measured from a rotating reference mark if the shaft speed is 150 rev/min. 150 rev/min 2 rad/rev 60 s/min 15.708 rad/s F1 m1R1 2 1 kg 0.060 m 15.708 rad/s 14.804 N 2 F2 m2 R2 2 3 kg 0.060 m 15.708 44.413 N F 14.804 N90 14.804ˆj N 2 1 F2 44.413 N 90 44.413ˆj N MB 0.300kˆ m × 14.804ˆj N 0.900kˆ m × 44.413ˆj N 1.200kˆ m ×FA 0 FA 29.609ˆj N 29.609 N90.0 FB F1 F2 FA 0 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 17.6 Uicker et al. The rotating shaft illustrated in Fig. P15.5 supports two masses m1 and m2 whose weights are 17.8 N and 22.25 N, respectively. The dimensions are R1 100 mm, R2 75 mm, a 50 mm, b 200 mm, and c 75 mm. Find the magnitudes of the rotating-bearing reactions at A and B and their angular orientations measured from a rotating reference mark if the shaft speed is 350 rev/min. 350 rev/min 2 rad/rev 60 s/min 36.652 rad/s 17.8 N 100 mm 36.683 rad/s F1 m1R1 2 2 247.789 lb 9650 mm/s 2 22.25 N 75 mm 36.683 rad/s 2 F2 m2 R2 232.303 N 9650 in/s2 F1 247.789 N90 247.789ˆj N F 232.303 N 90 232.303ˆj N 2 2 M B 50 mm kˆ × F1 250 mm kˆ × F2 325 mm kˆ × FA 12389.57 mm N ˆi 58076.06 mm N ˆi 325 in kˆ × FAx ˆi FAy ˆj 0 FA 140.575ˆj N 140.575 N90 F F F F 156.061ˆj N 156.061 lb 90 B 1 2 A © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 17.7 Uicker et al. The shaft illustrated in Fig. P17.7 is to be balanced by placing masses in the correction planes L and R. The weights of the three masses m1 , m2 , and m3 are 1.1125 N, 0.834 N, and 1.39 N, respectively. The dimensions are R1 125 mm, R2 100 mm, R3 125 mm, a 25 mm, b e 200 mm, c 250 mm, and d 225 mm. Calculate the magnitudes of the corrections in N mm and their angular orientations. m1R1 1.1125 N 125 inˆj 139.062ˆj N mm m2R 2 0.834 N 100 mm 150 83.437 N mm 150 72.256ˆi 41.718ˆj N mm m3R3 1.39 N 125 mm 60 173.828 N mm 60 86.914ˆi 150.542ˆj N mm Using Eqs. (17.6) and (17.7), m1R1 450 mm 875 mm 71.519ˆj N mm m R 675 mm 875 mm 55.743ˆi 32.186ˆj N mm 2 2 m3R3 200 mm 875 mm 19.865ˆi 34.411ˆj N mm m R 35.878ˆi 4.922ˆj N mm 36.211 N mm 7.8 Ans. mRR R 50.535ˆi 58.121ˆj N mm 77.019 N mm131.0 Ans. L L © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 17.8 Uicker et al. The shaft of Problem 17.7 is to be balanced by removing weight from the two correction planes. Determine the corrections to be subtracted in ounce-inches and their angular orientations. mLR L 36.211 N mm172.2 mR R R 77.019 N mm 49.0 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 17.9 Uicker et al. The shaft illustrated in Fig. P17.7 is to be balanced by subtracting masses in the two correction planes L and R. The three masses are m1 6 g, m2 8 g, and m3 5 g . The dimensions are R1 125 mm, R2 150 mm, R3 100 mm, a 25 mm, b 300 mm, c 600 mm, d 150 mm, and e 75 mm. Calculate the magnitudes and angular locations of the corrections. m1R1 6 g 125 mmˆj 750.000ˆj g mm m2 R 2 8 g 150 mm 150 1 200 g mm 150 1 039.230ˆi 600.000ˆj g mm m R 5 g 100 mm 60 500 g mm 60 250.000ˆi 433.013ˆj g mm 3 3 Using Eqs. (17.6) and (17.7), m1R1 900 mm 1 125 mm 600.000ˆj g mm m R 1 050 mm 1 125 mm 969.948ˆi 560.000ˆj g mm 2 2 m3R3 300 mm 1 125 mm 66.667ˆi 115.470ˆj g mm The masses to be removed are: mL R L 903.281ˆi 75.470ˆj g mm 906.428 g mm 175.2 m R 114.051ˆi 207.543ˆj g mm 236.816 g mm 61.2 R R © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 17.10 Repeat Problem 17.9 if masses are to be added in the two correction planes. mL R L 903.281ˆi 75.470ˆj g mm 906.428 g mm4.8 m R 114.051ˆi 207.543ˆj g mm 236.816 g mm118.8 R R © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. 17.11 Solve the two-plane balancing problem as stated in Section 17.8. This is an experimental procedure and is explained in Section 17.8; no further solution process is shown here. 17.12 A rotor to be balanced in the field yielded an amplitude of 5 at an angle of 142 at the left-hand bearing and an amplitude of 3 at an angle of 22 at the right-hand bearing because of unbalance. To correct this, a trial mass of 12 was added to the left-hand correction plane at an angle of 210 from the rotating reference. A second run then gave left-hand and right-hand responses of 8160 and 4260 , respectively. The first trial mass was then removed and a second mass of 6 added to the right-hand correction plane at an angle of 70. The responses to this were 274 and 4.5 80 for the left- and right-hand bearings, respectively. Determine the original unbalances. X A 5142 , XB 3 22 , m L 12210 , X AL 8160 , XBL 4260 , m R 6 70 , X AR 274 , XBR 4.5 80 . These gave the following results from a programmable calculator run: M L 6.05234 , M R 5.9865.2 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 18 Cam Dynamics 18.1 In Fig. P18.1a, the mass m is constrained to move only in the vertical direction. The circular cam has an eccentricity of 50 mm, a speed of 25 rad/s, and the weight of the mass is 26.7 N. Neglecting friction, find the angle t at the instant the cam jumps. F W F my my mg F y 2 y0 cos t y y0 1 cos t F m 2 y0 cos t mg Jump begins when F = 0; that is, when m 2 y0 cos t mg 0 9650 mm/s 2 mg cos t 0.308 8 2 m 2 y0 25 rad/s 50 mm t cos1 0.308 8 107.99 © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 18.2 Uicker et al. In Fig. P18.1a, the mass m is driven up and down by the eccentric cam and it has a weight of 8 lb. The cam eccentricity is 0.75 in. Assume no friction. (a) Derive the equation for the contact force. (b) Find the cam velocity corresponding to the beginning of the cam jump. (a) (b) From the solution to Problem 18.1, we have for the contact force F m 2 y0 cos t mg Jump begins when cos t 1 and F = 0: that is, when m 2 y0 mg 0 g 386 in/s 2 22.69 rad/s y0 0.75 in © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 18.3 Uicker et al. In Fig. P18.1a, the slider has a mass of 2.5 kg. The cam is a simple eccentric and causes the slider to rise 30 mm with no friction. At what cam speed in revolutions per minute will the slider first lose contact with the cam? Sketch a graph of the contact force at this speed for 360 of cam rotation. From Problem 18.1, we have for the contact force F m 2 y0 cos t mg Jump begins when cos t 1 and F = 0; that is, when m 2 y0 mg 0 g y0 9.81 m/s 2 18.08 rad/s 172.7 rev/min 0.030 m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 18.4 (a) (b) (a) Uicker et al. The cam-and-follower system illustrated in Fig. P18.1b has k 0.9 kN / m , m 0.80 kg, y 15 15 cos t mm, and 60 rad / s. The retaining spring is assembled with a preload of 2.4 N. Compute the maximum and minimum values of the contact force. If the follower is found to jump off the cam, compute the angle t corresponding to the very beginning of jump. Let Fc = contact force, and P = preload. my ky P Fc F Fc ky P my y 0.015 0.015cos 60t m , y 54cos 60t m/s2 Fc 0.80 kg 54cos 60t m/s 2 900 N/m 0.015 0.015cos 60t m 2.4 N (b) 15.9 29.7 cos 60t N Fc,max 15.9 29.7 N 45.6 N , Fc,min 0 Jump begins when Fc = 0; that is, when 60t cos1 15.9 N 29.7 N 122.37 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 18.5 (a) (b) (a) Uicker et al. Figure P18.1b illustrates the mathematical model of a cam-and-follower system. The motion machined into the cam is to move the mass to the right through a distance of 50 mm with parabolic motion in 150 of cam rotation, dwell for 30, return to the starting position with simple harmonic motion, and dwell for the remaining 30 of cam angle. There is no friction or damping. The spring rate is 7.12 N/mm, and the spring preload is 26.7 N corresponding to the y 0 position. The weight of the mass is 160.2 N. Sketch a displacement diagram showing the follower motion for the entire 360 of cam rotation. Without computing numerical values, superimpose graphs of the acceleration and cam contact force onto the same axes. Show where jump is most likely to begin. At what speed in revolutions per minute would jump begin? Just as in Problem 18.4, if we let Fc = contact force and P = preload: my ky P Fc F Fc ky P my Using first-order kinematic coefficients and assuming that the input shaft speed is constant, then y y 2 and Fc 160.2 N 9650 mm/s2 y 2 7.12 N/mm y 26.7 N Going through the different phases of the motion defined above, we can sketch the approximate curve shown for the cam contact force This sketch shows that jump is very possible at point A t 75 or point B t 180 or point C t 330 , the three points where the contact force drops discontinuously, depending on whether is large enough for the contact force to indicate a negative value. (b) For point A t 75 , L 50 mm , 150 2.618 rad . From Eq. (6.6a), y 25 mm and, from Eq. (6.6c), y 1.167 in/rad 2 . Therefore, © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. Fc , A 160.2 N 9650 mm/s 2 y 2 7.12 N/mm y 26.7 N 0.485 N s 2 2 204.7 N Thus, Fc , A 0 for 20.559 rad/s For point B t 180 , L 50 mm , 150 2.618 rad . From Eq. (6.12a), y 50 mm and, from Eq. (6.21c), y 36 mm/rad . Therefore, 2 Fc , B 160.2 N 9650 mm/s 2 y 2 7.12 N/mm y 26.7 N 0.485 N s 2 2 382.7 N Thus, Fc , B 0 for 25.308 rad/s For point C t 330 , y y 0 , and Fc,C 26.7 N for all values of . Of these cases, jump begins at A when 20.559 rad/s 196.3 rev/min . © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 18.6 Uicker et al. A cam-and-follower mechanism is illustrated in abstract form in Fig. P18.1b. The cam is cut so that it causes the mass to move to the right a distance of 25 mm with harmonic motion in 150 of cam rotation, dwell for 30 , and then return to the starting position in the remaining 180 of cam rotation, also with harmonic motion. The spring is assembled with a 20-N preload and it has a rate of 4.25 kN/m. The follower mass is 18 kg. Compute the cam speed in revolutions per minute at which jump would begin. Just as in Problem 18.4, if we let Fc = contact force and P = preload: my ky P Fc F Fc ky P my Using first-order kinematic coefficients and assuming that the input shaft speed is constant, then y y 2 and Fc 18 kg y 2 4 250 N/m y 20 N Going through the different phases of the motion defined above shows that jump is most likely at the transition from the dwell to the full-return simple-harmonic motion since, at that position, y and Fc suddenly drop. For that position t 180 , L 0.025 m , 180 3.1416 rad . From Eq. (6.15c), y 0.025 m and y 0.0125 m/rad 2 . Therefore, Fc 18 kg y 2 4 250 N/m y 20 N 0.630 N s 2 2 132 N Thus, Fc 0 for 23.688 rad/s 226.2 rev/min. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 18.7 Uicker et al. Figure P18.7 illustrates a lever OAB driven by a cam cut to give the roller a rise of 37.5 mm with parabolic motion and a parabolic return with no dwells. The lever and roller are to be assumed weightless, and there is no friction. Calculate the jump speed if l 125 mm Taking moments about the fixed pivot 2 M O FA 2 mg m 2 FA 500 mm m mg FA 4m 2mg Going through the different phases of the motion defined above shows that jump is most likely at the transition from the concave to the convex parabolic rise motion since, at that position, y and Fc suddenly drop. For that position t 90 , L 37.5 mm , 180 3.1416 rad . From y 15.2 mm/rad . Therefore, Eqs. (6.6a) and (6.6c), y 18.75 mm and 2 y 2 15.2 mm/rad 2 125 mm 2 0.121 6 2 FA 500 mm m 0.1216 2 m 9650 mm/s 2 60.8 mm m 2 m 9650 mm/s 2 Thus, FA 0 for 12.6 rad/s 120.3 rev/min. © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 18.8 Uicker et al. A cam-and-follower system similar to the one in Fig. 18.6 uses a plate cam driven at a speed of 600 rev/min and employs simple harmonic rise and parabolic return motions. The events are rise in 150 , dwell for 30 , and return in 180 . The retaining spring has a rate k = 14 kN/m with a precompression of 12.5 mm. The follower has a mass of 1.6 kg. The external load is related to the follower motion y by the equation F 0.325 10.75 y, where y is in meters and F is in kilonewtons. Dimensions corresponding to Fig. 18.6 are R = 20 mm, r = 5 mm, lB 60 mm, and lC 90 mm. Using a rise of L = 20 mm and assuming no friction, plot the displacement, cam-shaft torque, and radial component of the cam force for one complete revolution of the cam. 600 rev/min 62.832 rad/s For simple harmonic rise motion, we use Eqs. (6.12) with L 0.020 m and 150 . For the first part of the parabolic return motion, following Example 6.1, 2 y 0.020 1 2 m , y 0.080 m , y 0.080 2 0.008 106 m For the second part of the parabolic return motion, 2 y 0.040 1 m , y 0.080 1 m , y 0.080 2 0.008 106 m Then we can use Eq. (18.11) F23y 325 10 750 y 14 000 y 0.0125 1.6 y 2 N 500 3 250 y 6 317 y N and Eqs. (18.9) and (18.13) a tan y y T12 a tan F23y yF23y © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. t , deg y, m y , m/s y , m/s2 F23y , N T12 , N·m 0 0 0 0.000 489 0.001 910 0.004 122 0.006 910 0.010 000 0.013 090 0.015 878 0.018 090 0.019 511 0.020 000 0.003 708 0.007 053 0.009 708 0.011 413 0.012 000 0.011 413 0.009 708 0.007 053 0.003 708 0 165 180 0.020 000 0.020 000 0 0 195 210 225 240 255 270 0.019 722 0.018 889 0.017 500 0.015 556 0.013 056 0.010 000 -0.002 122 -0.004 244 -0.006 366 -0.008 488 -0.010 610 -0.012 732 285 300 315 330 345 360 0.006 944 0.004 444 0.002 500 0.001 111 0.000 278 0 -0.010 610 -0.008 488 -0.006 366 -0.004 244 -0.002 122 0 551.2 591.0 588.1 579.8 566.9 550.6 532.5 514.4 498.1 485.2 476.9 474.0 565.0 565.0 565.0 513.8 512.9 510.2 505.7 499.4 491.2 481.3 583.7 573.8 565.6 559.3 554.8 552.1 551.2 591.0 0 15 30 45 60 75 90 105 120 135 150 0.008 106 0.014 400 0.013 695 0.011 650 0.008 464 0.004 450 0 -0.004 450 -0.008 464 -0.011 650 -0.013 695 -0.014 400 0 0 0 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.014 400 © Oxford University Press 2015. All rights reserved. -2.181 -4.089 -5.503 -6.284 -6.390 -5.871 -4.836 -3.422 -1.768 0 0 0 1.088 2.165 3.219 4.239 5.212 6.128 7.430 6.088 4.801 3.561 2.355 1.172 0 Theory of Machines and Mechanisms, 4e 18.9 Uicker et al. Repeat Problem 18.8 with the speed of 900 rev/min, F 0.110 10.75 y kN, where y is in meters, and the coefficient of sliding friction is 0.025. 900 rev/min 94.248 rad/s For simple harmonic rise motion, we use Eqs. (6.12) with L 0.020 m and 150 . For the first part of the parabolic return motion, following Example 6.1, 2 y 0.020 1 2 m , y 0.080 m , y 0.080 2 0.008 106 m For the second part of the parabolic return motion, 2 y 0.040 1 m , y 0.080 1 m , y 0.080 2 0.008 106 m Then we can use Eq. (18.11) 110 10 750 y 14 000 y 0.0125 1.6 y 2 N y F23 1 1.666 667 y 0.033 333 tan sgn y 285 24 750 y 14 212 y N 1 1.666 667 y 0.033 333 tan sgn y and Eqs. (18.9) and (18.13) a tan y y T12 a tan F23y yF23y © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. t , deg y, m y , m/s y , m/s2 F23y , N T12 , N·m 0 0 0 0.000 489 0.001 910 0.004 122 0.006 910 0.010 000 0.013 090 0.015 878 0.018 090 0.019 511 0.020 000 0.003 708 0.007 053 0.009 708 0.011 413 0.012 000 0.011 413 0.009 708 0.007 053 0.003 708 0 165 180 0.020 000 0.020 000 0 0 195 210 225 240 255 270 0.019 722 0.018 889 0.017 500 0.015 556 0.013 056 0.010 000 -0.002 122 -0.004 244 -0.006 366 -0.008 488 -0.010 610 -0.012 732 285 300 315 330 345 360 0.006 944 0.004 444 0.002 500 0.001 111 0.000 278 0 -0.010 610 -0.008 488 -0.006 366 -0.004 244 -0.002 122 0 400 490 498 509 521 533 545 556 565 572 576 575 780 780 780 665 660 641 608 562 529 428 664 586 522 471 433 410 400 490 0 15 30 45 60 75 90 105 120 135 150 0.008 106 0.014 400 0.013 695 0.011 650 0.008 464 0.004 450 0 -0.004 450 -0.008 464 -0.011 650 -0.013 695 -0.014 400 0 0 0 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 -0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.008 106 0.014 400 © Oxford University Press 2015. All rights reserved. -1.85 -3.59 -5.05 -6.08 -6.54 -6.35 -5.49 -4.04 -2.13 0 0 0 1.40 2.72 3.87 4.77 5.61 5.45 8.45 6.22 4.43 3.00 1.84 0.87 0 Theory of Machines and Mechanisms, 4e Uicker et al. 18.10 A plate cam drives a reciprocating roller follower through the distance L = 31.25 mm with parabolic motion in 120 of cam rotation, dwells for 30 , and returns with cycloidal motion in 120 , followed by a dwell for the remaining cam angle. The external load on the follower is F14 160.2 N during the rise and zero during the dwells and the return. In the notation of Fig. 18.6, R = 75 mm, r = 25 mm, lB 150 mm, lC 200 mm, and k 26.7 N/mm. The spring is assembled with a preload of 166.875 N when the follower is at the bottom of its stroke. The weight of the follower is 8 N, and the cam velocity is 140 rad/s. Assuming no friction, plot the displacement, the torque exerted on the cam by the shaft, and the radial component of the contact force exerted by the roller against the cam surface for one complete cycle of motion. For 0 60 , we use Eqs. (6.5a) (6.5c) with L 31.25 mm and 120 . y 62.5 mm , y 59.675 mm , y 28.5 mm 2 For 60 120 , we use Eqs. (6.6a) – (6.6c) with L 31.25 mm and 120 . 2 y 31.25 1 2 1 mm , y 59.675 1 mm , y 28.5 mm For 150 270 , we use Eqs. (6.13) with L 31.25 mm and 120 . Then we can use Eq. (18.11) F23y F14 166.875 687.5 y 406.63 y N and Eqs. (18.9) and (18.13) a tan y y T12 a tan F23y yF23y © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. t , deg y, m y , m/s y , m/s2 F23y , N T12 , N·m 0 0 0 0.039 063 0.156 250 0.351 563 0.625 000 0.298 416 0.596 831 0.895 247 1.193 662 75 90 105 120 0.898 438 1.093 750 1.210 938 1.250 000 0.895 247 0.596 831 0.298 416 0 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360 1.250 000 1.250 000 1.234 424 1.136 444 0.921 924 0.625 000 0.328 076 0.113 556 0.015 576 0 0 0 0 0 0 0 0 0 -0.174 808 -0.596 831 -1.018 854 -1.193 662 -1.018 854 -0.596 831 -0.174 808 0 0 0 0 0 0 0 37.5 177.7 183.5 201.1 230.4 271.4 63.1 104.1 133.4 151.0 156.8 225.0 225.0 225.0 107.0 44.4 60.1 131.3 202.4 218.1 155.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5 177.7 0 15 30 45 60 0 1.139 863 1.139 863 1.139 863 1.139 863 1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 0 0 0 -1.266 070 -1.790 493 -1.266 070 0 1.266 070 1.790 493 1.266 070 0 0 0 0 0 0 0 1.139 863 © Oxford University Press 2015. All rights reserved. 54.8 120.0 206.3 324.0 75.3 93.2 79.6 45.1 0 0 0 -18.7 -26.5 -61.2 -156.7 -206.2 -130.2 -27.2 0 0 0 0 0 0 0 Theory of Machines and Mechanisms, 4e Uicker et al. 18.11 Repeat Problem 18.10 if friction exists with 0.04 and the cycloidal return takes place in 180. For 0 60 , we use Eqs. (6.6a) – (6.6c) with L 31.25 mm and 120 . y 62.5 mm , y 59.675 mm , y 28.5 mm 2 For 60 120 , we use Eqs. (6.6a) – (6.6c) with L 28.5 mm and 120 . 2 y 31.25 1 2 1 mm , y 59.675 1 mm , y 28.5 mm For 150 330 , we use Eqs. (6.13) with L 31.25 mm and 180 . Then we can use Eq. (18.11) F 166.875 667.5 y 406.63 y N F23y 14 1 5.6 y 16.8 tan sgn y and Eqs. (18.9) and (18.13) a tan y y T12 a tan F23y yF23y © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. t , deg y, m y , m/s y , m/s2 F23y , N T12 , N·m 0 0 0 0.039 063 0.156 250 0.351 563 0.625 000 0.298 416 0.596 831 0.895 247 1.193 662 75 90 105 120 0.898 438 1.093 750 1.210 938 1.250 000 0.895 247 0.596 831 0.298 416 0 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360 1.250 000 1.250 000 1.245 305 1.213 957 1.136 444 1.005 624 0.828 639 0.625 000 0.421 361 0.244 376 0.113 556 0.036 043 0.004 695 0 0 0 0 0 -0.053 307 -0.198 944 -0.397 887 -0.596 831 -0.742 468 -0.795 775 -0.742 468 -0.596 831 -0.397 887 -0.198 944 -0.053 307 0 0 0 38 178 185 204 235 278 65 135 152 152 157 225 225 188 188 157 136 127 127 133 139 139 129 106 75 38 38 38 178 0 15 30 45 60 0 1.139 863 1.139 863 1.139 863 1.139 863 1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 -1.139 863 0 0 0 -0.397 887 -0.689 161 -0.795 775 -0.689 161 -0.397 887 0 0.397 887 0.689 161 0.795 775 0.689 161 0.397 887 0 0 0 1.139 863 © Oxford University Press 2015. All rights reserved. 55 122 211 332 77 95 80 45 0 0 0 -10 -31 -54 -76 -94 -106 -104 -83 -51 -21 -4 0 0 0 Theory of Machines and Mechanisms, 4e Uicker et al. Chapter 19 Flywheels, Governors, and Gyroscopes 19.1 Table P19.1 lists the output torque for a one-cylinder engine running at 4 500 rev/min. (a) Find the mean output torque. (b) Determine the mass moment of inertia of an appropriate flywheel using Cs 0.018 . Table P19.1 Torque data for Problem 19.1 i deg 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 (a) Ti Nm 0 17 812 963 1 016 937 774 641 697 849 1 031 1 027 902 712 607 594 544 345 i deg 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 Ti Nm 0 -344 -540 -576 -570 -638 -785 -879 -814 -571 -324 -190 -203 -235 -164 -7 150 145 i deg 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 Ti Nm 0 -145 -150 7 164 235 203 490 424 571 814 879 785 638 570 576 540 344 i deg 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 Using n = 72 and h = 4π/72, we enter the data from Table P19.1 into Simpson’s rule to find U 2 U1 890.7 N m . Tm U 2 U1 4 890.7 N m 4 rad 70.88 N m (b) Ti Nm 0 -344 -540 -577 -572 -643 -793 -893 -836 -605 -379 -264 -300 -368 -334 -198 -56 -2 4 500 rev/min 471.24 rad/s Ans. 2 I U 2 U1 Cs 2 890.7 N m 0.018 471.24 rad/s 0.223 N m s2 Ans. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 19.2 Uicker et al. Using the data of Table 19.2, determine the moment of inertia for a flywheel for a twocylinder 90 V engine having a single crank. Use Cs = 0.010 and a nominal speed of 4 600 rev/min. If a cylindrical or disk-type flywheel is to be used, what should be the thickness if it is made of steel and has an outside diameter of 250 mm? Use = 7.8 Mg/m3 as the density of steel. Table 19.2 Torque data for a four-cylinder, four-cycle internal combustion engine i Ttotal T T 180 T +360 T 540 deg Nm m m Nm Nm 0 0 0 0 0 0 15 311.5 -11.9 -9.5 -11.9 278.2 30 232.52 -22.9 -13.9 -22.9 172.7 45 270.3 -31.1 -9.9 -32.5 196.8 60 240.3 -35.9 0.9 -39.5 165.8 75 204.7 -34.5 14 -41.3 142.9 90 176.8 -26.9 26.9 -40.3 136.6 105 134.6 -14 34.5 -34.7 120.4 120 118.6 -0.9 35.9 -30.3 123.4 135 89.3 9.9 31.1 -30.5 99.9 150 59.2 13.9 22.9 -60.9 35 165 20.5 9.5 11.9 -84.5 -42.7 Using n = 48 and h = 4π/48, we integrate the data from columns 2-5 of Table 19.2 by Simpson’s rule to find U 2 U1 394.32 N m . 4 600 rev/min 481.71 rad/s 2 I U 2 U1 Cs 2 394.32 N m 0.0100 481.71 rad/s 0.1699 kg m2 m 2I R2 2 0.1699 kg m2 0.350 m 2.7744 kg V m / 2.7744 kg 7 800 kg/m3 0.000 356 m3 2 t V A 0.000 356 m3 0.350 m 0.000924 m 0.924 mm 2 19.3 i deg 0 15 30 45 60 75 90 Ans. Using the data of Table 19.1, find the mean output torque and the flywheel inertia required for a three-cylinder in-line engine corresponding to a nominal speed of 2 400 rev/min. Use Cs = 0.03. . Table 19.1 Example 19.1: Torque data for Fig. 19.3 i i i i Ti Ti Ti Ti Ti deg deg deg deg N.m N.m N .m N .m N .m 0 150 59.2 300 -0.9 450 26.9 600 -39.5 311.5 165 20.5 315 9.9 465 34.5 615 -41.3 232.5 180 0 330 13.9 480 35.9 630 -40.3 270.3 195 -11.9 345 9.5 495 31.1 645 -34.7 240.32 210 -22.9 360 0 510 22.9 660 -30.3 204.7 225 -31.1 375 -9.5 525 11.9 675 - 30.5 176.8 240 -35.9 390 -13.9 540 0 690 -60.9 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 105 120 135 134.6 118.6 89.3 255 270 285 -34.5 -26.9 -14 Uicker et al. 405 420 435 -9.9 0.9 14 555 570 585 -11.9 -22.9 -32.5 705 -84.5 Using n = 48 and h = 4π/48, we integrate the data from Table 19.1 by Simpson’s rule to find U 2 U1 388.27 Nm . Tm U 2 U1 4 388.27 N m 4 rad 30.89 N m 2 400 rev/min 251.3 rad/s 2 I U 2 U1 Cs 2 388.27 N.m 0.03 251.3 rad/s 0.2 m s 2 © Oxford University Press 2015. All rights reserved. Ans. Ans. Theory of Machines and Mechanisms, 4e 19.4 Uicker et al. The load torque required by a 200-tonne punch press is displayed in Table P19.4 for one revolution of the flywheel. The flywheel is to have a nominal angular velocity of 2 400 rev/min and to be designed for a coefficient of speed fluctuation of 0.075. (a) Determine the mean motor torque required at the flywheel shaft and the motor horsepower needed, assuming a constant torque-speed characteristic for the motor. (b) Find the moment of inertia needed for the flywheel. i deg 0 10 20 30 40 50 60 70 80 (a) Ti m 95.3 95.3 95.3 95.3 95.3 143.2 286.1 572.3 763 Table P19.4 Torque data for Problem 19.4 i i Ti Ti deg deg m Nm 90 877.5 180 200.3 100 925.3 190 181.2 110 944.3 200 162.2 120 953.8 210 152.6 130 934.8 220 124 140 858.5 230 114.5 150 391 240 104.9 160 238.5 250 95.3 170 219.4 260 95.3 270 280 290 300 310 320 330 340 350 Ti m 95.3 95.3 95.3 95.3 95.3 95.3 95.3 95.3 95.3 Using n = 36 and h = 2π/36, we integrate the data from Table P19.4 by Simpson’s rule to find U 1857.875 N m . Ans. Tm U 2 1857.875 N m 2 rad 295.7 Nm 2 400 rev/min 251.3 rad/s P T (b) i deg 295.7 N m 2 400 rev/min 2 rad/rev 6 073 HP Ans. 734.25 N m/min/HP The torque data show a constant requirement of 95.34 N·m, probably friction, in addition to the torque for the punching operation. If this constant torque is subtracted from the data in the table (for speed fluctuation), and the integration repeated, then we get U 1658.18 N m 2 Ans. I U Cs 2 1658.18 N m 0.075 251.3 rad/s 0.349 N s 2 © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Find Tm for the four-cylinder engine whose torque displacement is that of Fig. 19.4. 333.75 NM 19.5 Uicker et al. 222.5 111.25 Table 19.2 Torque data for a four-cylinder, four-cycle internal combustion engine i Ttotal T T 180 T +360 T 540 deg m m Nm Nm Nm 0 0 0 0 0 15 311.5 -11.9 -9.5 -11.9 278.2 30 232.5 -22.9 -13.9 -22.9 172.7 45 270.3 -31.1 -9.9 -32.5 196.8 60 240.3 -35.9 0.9 -39.5 165.7 75 204.7 -34.5 14 -41.3 142.9 90 176.8 -26.9 26.9 -40.3 136.6 105 134.6 -14 34.5 -34.7 120.4 120 118.6 -0.9 35.9 -30.3 123.4 135 89.3 9.9 31.1 -30.5 99.9 150 59.2 13.9 22.9 -60.9 35 165 20.5 9.5 11.9 -84.5 -42.7 Using n = 12 and h = π/12, we integrate the data from column 6 of Table 19.2 by Simpson’s rule to find U 2 U1 388.3 N m . Tm U 2 U1 388.3 N m rad 123.6 N m © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 19.6 Uicker et al. A pendulum mill is illustrated schematically in Fig. P19.6. In such a mill, grinding is done by a conical muller that is free to spin about a pendulous axle that, in turn, is connected to a powered vertical shaft by a Hooke universal joint. The muller presses against the inner wall of a heavy steel pan, and it rolls around the inside of the pan without slipping. The weight of the muller is W = 436 N; its principal mass moments of inertia are I s 13.46 N m s2 and I 9.79 N m s2 . The length of the muller axle is n l RGA 1000 mm X iYi and the radius of the muller at its center of mass is i 1 RGB 250 mm . Assuming that the vertical shaft is to be inclined at 30 and will be driven at a constant angular velocity of p 240 rev/min , find the crushing force between the muller and the pan. Also determine the minimum angular velocity p required to ensure contact between the muller and the pan. p 240 rev/min 25.133 rad/s ωs ω4/ 3 s sin ˆi cos ˆj ω3 p ˆj 25.133 rad/sˆj ω4 ω3 ω4/ 3 s sin ˆi p s cos ˆj VG ω3 R GA VG ω 4 R GB p ˆj 1000sin ˆi 1000 cos ˆj 1000sin p kˆ s sin ˆi p s cos ˆj 10 cos ˆi 10sin ˆj 250s 250cos p kˆ Equating these with 30 we find s 4sin cos p 2.866 p . Then © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e ω p Uicker et al. ˆ ×ωs p ˆj× s sin ˆi cos ˆj ps sin kˆ 4 sin 2 sin cos p2kˆ 1.433 p2k I S mr 2 2 4361 N 9650 mm/s2 250 mm 2 564.7 N m s2 2 2 2 I mr 2 4 ml 2 4361N 9650 mm/s2 250 mm 4 1000 mm 444.755 Nms 2 Now Eq. (19.36) shows p s s cos p s M I I I s p cos 4sin 2 sin cos N m s 2 2 kˆ 14.12 430.64 M p 4sin cos p 2 2 M 14.12sin 4sin cos 430.64sin cos N m s pkˆ 2 2 M 173.29 N m s pkˆ 10946.555 N m kˆ Now formulating the externally applied moments, M Wˆj× RGA Fcˆi × R BA M 4361 Nˆj× sin ˆi cos ˆj1000 mm F ˆi × sin ˆi cos ˆj1000 mm cos ˆi sin ˆj 250 mm M 4361 200sin N m kˆ F 4cos sin 250 nn kˆ c c M 2180.5 N m kˆ 741F c mm kˆ 1 n and setting the two expressions equal M 2180.5 N m kˆ 741Fc mm kˆ 10946.555 N m kˆ we can now solve for the crushing force Fc 14769.55 kN If we start before setting the angular velocity, then we have M 173.29 N m s2 p2kˆ 2180.5 N m kˆ 741.025Fc mm kˆ Ans. Now by setting Fc to zero we can determine the minimum angular velocity p required to ensure contact between the muller and the pan: p 2180.5 N m 173.29 N m s2 3.547 rad/s 33.87 rev/min © Oxford University Press 2015. All rights reserved. Ans. Theory of Machines and Mechanisms, 4e 19.7 Uicker et al. Use the gyroscopic formulae of this chapter to solve again the problem presented in Example 14.9 of Chapter 14. From the given data we can identify ω p ω2 5kˆ rad/s ωs ω3 350ˆi 5kˆ rad/s I s mk 2 4.5 kg 0.050 m 0.011 3 kg m2 2 From Eq. (19.37) M I ω ×ωs 0.011 3 kg m2 5kˆ rad/s 350ˆi 5kˆ rad/s 19.8ˆj N m This brings us precisely to the formulation of Eq. (2) of Example 14.9. From there on the solution procedure, and the results, are identical. Notice how much more simply this approach can be accomplished. Q.E.D. s p © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e 19.8 Uicker et al. The oscillating fan illustrated in Fig. P19.8 precesses sinusoidally according to the equation p sin1.5t , where 30 ; the fan blade spins at s 1800ˆi rev/min . The weight of the fan and motor armature is 23.36 N, and other masses can be assumed negligible; gravity acts in the jˆ direction. The principal mass moments of inertia are I s 7.23 N mm s2 and I 2.78 N mm s2 ; the center of mass is located at RGC 100 mm to the front of the precession axis. Determine the maximum moment M z that must be accounted for in the clamped tilting pivot at C. s 1800ˆi rev/min 188.5ˆi rad/s ω p 1.5 sin ˆi cos ˆj rad/s ω p ωs 1.5 sin ˆi cos ˆj rad/s 188.5ˆi rad/s 282.7 cos kˆ rad/s 2 244.9kˆ rad/s2 p s s cos p s M I I I s 1.5 rad/s 2 2 cos 244.9kˆ rad/s 2 1.77 N m M 7.23 N mm s 4.45 N mm s 188.5 rad/s On the other side of the equation, the external moments are z z z M M kˆ RGC W sin ˆi cos ˆj M kˆ 100 mm W cos kˆ M kˆ 2.02 N m kˆ Now, equating the two we can solve for the moment M z . M z 0.24kˆ N m M z kˆ 2.02 N m kˆ 1.77kˆ N m Ans. Here we see that the gyroscopic moment is almost large enough to support the weight of © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. the fan motor. 19.9 The propeller of an outboard motorboat is spinning at high speed and is caused to precess by steering to the right or left. Do the gyroscopic effects tend to raise or lower the rear of the boat? What is the effect and is it of noticeable size? In this case ω s refers to the angular velocity of the propeller and is directed fore or aft depending on the direction of rotation. ω p is vertical and refers to the angular velocity of the turn. The moment required to maintain the turn is proportional to ω p ω s as shown in Eq. (19.36) or (19.37) and this axis is lateral on the boat. Therefore the moment (or its reaction) can tend to raise or lower the rear of the boat. The direction depends on both the direction of rotation of the engine and the direction of the turn. Eq. (19.37) shows that the effect is likely to be very small since, for any reasonable rate of turn, ω p ωs will be at least an order of magnitude smaller than s2 , which is the order of the usual accelerations of the engine. In a very extreme case, a knowledgeable person might be able to detect this moment, but most would not. It would never be a danger. © Oxford University Press 2015. All rights reserved. Theory of Machines and Mechanisms, 4e Uicker et al. 19.10 A large and very high-speed turbine is to operate at an angular velocity of 18 000 rev/min and will have a rotor with a principal mass moment of inertia of I s 25 N m s2 . It has been suggested that because this turbine will be installed at the North Pole with its axis horizontal, perhaps the rotation of the earth will cause gyroscopic loads on its bearings. Estimate the size of these additional loads. ωs 18 000ˆi rev/min 1885ˆi rad/s ω 1.0ˆj rev/day 0.0000115ˆj rad/s p ω ω 0.0000115ˆj rad/s 1885ˆi rad/s 0.022kˆ rad/s I ω ω 25 N m s 0.022kˆ rad/s 0.5461kˆ N m 2 p s 2 s p 2 s Ans. Thus, if the bearings were separated by only 125es, they would experience less than one additional pound of loading. This is totally negligible. © Oxford University Press 2015. All rights reserved.