Instrument Pipefitting Level 2 - International Competence in Engineering – Construction (Red Card) OCCUPATION PROFILE – INSTRUMENT PIPEFITTER Engineering construction projects involve the installation of specialised small-bore tubing which carries gas, water and other process fluids. Instrument Pipefitters must produce, test and inspect small bore tubing arrangements from isometric drawings for control panel systems and ancillary equipment used in the Engineering Construction Industry. Small Bore Tubing (SBT) assemblies are used extensively in the process industry including onshore and offshore oil and gas processing plants, refineries and petrochemical plants. As well as crude oil, gas and natural gas liquids (NGL), SBT also features in utility systems such as high pressure water, chemical injection, sampling and hydraulic fluid. One of their principal uses is for the connection of instruments to the process plant for monitoring and control purposes. A SBT assembly comprises tubing and all associated fittings and can range in size from 1/8" to 2" outside diameter or metric equivalents. The routing geometry of a given tubing ‘run’ is often complex involving many in-line junction connectors, support trays, brackets and fittings. INTERNATIONAL COMPETENCE IN ENGINEERING-CONSTRUCTION (ICE) SCHEME ICE Validates knowledge and skills against ECITB Standards ensuring people working in the engineering-construction industries are technically competent. ICE recognises the importance of continuous training/assessment through the ICE renewal process. The International Competence in Engineering - Construction (ICE Level 2) Framework defines the skills and job knowledge required to work in an Engineering-Construction environment. ICE Level 2 At ECITB ICE level 2 the individual is typically tasked with routine maintenance activities such as; • Mark out and set out small bore tubing configurations to specification • Shape small bore tubing components through cutting, bending and end preparation • Fabricate and install small bore tubing supports • Assemble, disassemble and reinstall small bore tubing assemblies • Identify and then rectify simple faults and defects in small bore tubing assemblies All activities at this level will be in accordance with the approved procedures, test specifications, maintenance schedules and all other relevant international/approved standards. Additionally all tasking and subsequent activities will be performed under the direct supervision of a suitably qualified and experienced person. Page 1 of 5 COMPONENTS OF ICE LEVEL 2 – INSTRUMENT PIPEFITTING To achieve the ICE Level 2 Award candidates must successfully complete the following: • • • ECITB International Health and Safety Passport (IHSP) Foundation A minimum of 2 Instrument Pipefitting Skill Specific Technical Tests (Level 2) A minimum of 2 Skill Specific Technical Tests (Level 2) ECITB International Health and Safety Passport (IHSP) - Foundation The aims of the ECITB IHSP scheme are to ensure that all site personnel worldwide have reached a recognised level of Health and Safety knowledge and awareness and to enable them to work on site more safely, reducing the health and safety risk to themselves and others around them. To ensure individuals reach the required level of Health and Safety knowledge, all delegates on each of the courses MUST successfully complete the necessary training programme, which in all cases includes at least one examination. Successful candidates will then be rewarded by being issued their unique IHSP photographic passport, transferable worldwide. Instrument Pipefitting Skill Specific Technical Tests (Level 2) To achieve the ICE Level 2 award candidates must successfully complete a Minimum of 2 of the Instrument Pipefitting Skill Specific Technical Tests listed on page 3. Skill Specific Technical Tests (Level 2) To achieve the ICE Level 2 award candidates must successfully complete a Minimum of 2 Skill Specific Technical Tests listed on pages 3, 4 and 5. Relevant ECITB TECHNICAL TRAINING UNITS are available for candidates to attain skills required to undertake the ECITB Technical Tests ICE LEVEL 2 VALIDITY & RENEWAL Validity Upon successful completion of the appropriate ICE Technical Tests a candidate will receive an ICE card, which will be valid for 3 years Renewal The ICE renewal process assures a candidate’s knowledge, skills and ability are maintained in line with evolving processes and technical requirements. The renewal process requires each candidate already holding an ICE card to successfully complete a knowledge only test after 3 years. The test must be taken no sooner than 3 months prior to the expiry date on the card and no later than 3 months after the date. Failure to complete the test within this 6 month window will render the ICE card invalid and necessitate full completion once more of all tests. Page 2 of 5 INSTRUMENT PIPEFITTING SKILL SPECIFIC TECHNICAL TESTS (LEVEL 2) TIIPF 01 Developing Patterns The test assesses if a candidate can set out and mark small bore tubing configurations to a pre-determined specification using suitable marking out and measuring equipment and within set tolerances TIIPF 02 Fabricating & Installing Pipe Supports The test assesses if a candidate can successfully fabricate and install instrument tubing supports in line with accepted techniques and safe working practices, selecting the appropriate equipment and materials to complete the fabrication and installation from a selection available TIIPF 06 Pipe Bending The test assesses if a candidate can fabricate a section of tubing to a pre-determined specification using the appropriate tools and equipment with the fabricated section being within stated tolerances TIIPF 10 Preparing Pipe Ends The test assesses if a candidate can cut and prepare ferrous and non-ferrous tubing using suitable pipe/tube cutting equipment, to tolerances stated in the specification ICE APPRENTICESHIPS - INSTRUMENT PIPEFITTING To achieve an ICE Apprenticeship in Instrument Pipefitting either at Level 2 or Level 3, two more Skill Specific Technical Tests (Level 2) must be completed in addition to the minimum two Instrument Pipefitting Skill Specific Technical Tests (Level 2) and two Skill Specific Technical Tests (Level 2). This brings the total requirement to six Level 2 Technical Tests. A full list of all other Skill Specific Technical Tests (Level 2) is included below. SKILL SPECIFIC TECHNICAL TESTS (LEVEL 2) International Mechanical Fitting TIMF 01 Measuring and Inspecting Engineering Components TIMF 02 Marking out Engineering Components TIMF 03 Making and Fitting Mechanical Components International Mechanical Maintenance TIMM 04 Maintaining Bearings and seals TIMM 08 Maintaining Belt and Chain Drives TIMM 09 Maintaining Shafts and Couplings International Mechanical Joint Integrity TIMJI 01 Dismantling, Assembling and Hand Torquing Flanged Joints TIMJI 02 Dismantling, Assembling and Hand Torquing Clamp Connectors International Electrical Installation TIEI 04 Installing Electrical Distribution Systems TIEI 06 Installing Circuit Protective Devices TIEI 13 Installing Earthing Equipment Page 3 of 5 International Electrical Maintenance TIEM 01 Inspecting and Testing Protective Devices TIEM 03 Inspecting and Testing Electrical Hand Tools TIEM 04 Inspecting and Testing Electrical Distribution Circuits TIEM 08 Maintaining AC Electric Motors TIEM 09 Maintaining DC Electric Motors International Supporting Engineering - Construction Activities TISECA 01 Marking Out to Required Specification TISECA 02 Interpreting Engineering Drawings TISECA 03 Shaping Engineering Components Using Hand Tools TISECA 04 Joining Materials by Tack Welding International Pipefitting TIPF 01 Setting Out Pipework and Marking Out TIPF 03 Preparing Pipe Ends using Portable Edge Preparation Machines TIPF 11 Preparing and Assembling Screwed Pipework International Plating TIPL 01 Marking out plate, structural steelwork and pipework TIPL 02 Developing patterns for platework TIPL 05 Forming Plate by Rolling International Rigging TIRIG 01 Moving Engineering Loads by Manual Operation TIRIG 02 Lifting and Slinging Engineering - Construction Materials Safely TIRIG 03 Lifting and Cross Hauling Engineering - Construction Materials Safely International Steel Erecting TISE 01 Slinging and Lifting Engineering Loads TISE 02 Rigging & Working with Lifting Equipment TISE 03 Erecting Steelwork Structures TISE 04 Erecting Pre-formed Plate International Non-Critical Welding Manual Metal Arc (MMA) / Shielded Metal Arc Welding (SMAW) NCMMA 01 Non-Critical MMA Plate Welding - 1G Butt (Square Edge) NCMMA 02 Non-Critical MMA Plate Welding – 1G Single V Butt Weld NCMMA 03 Non-Critical MMA Plate Welding – 1F Single-Sided Fillet Weld NCMMA 04 Non-Critical MMA Plate Welding – 2G Butt (Square Edge) NCMMA 05 Non-Critical MMA Plate Welding – 2G Single V Butt Weld NCMMA 06 Non-Critical MMA Plate Welding – 2F Single-Sided Fillet Weld NCMMA 07 Non-Critical MMA Pipe Welding – 1G Single V Butt Weld Metal Inert Gas (MIG) / Gas Metal Arc Welding (GMAW) NCMIG 01 Non-Critical MIG Plate Welding - 1G Butt (Square Edge) NCMIG 02 Non-Critical MIG Plate Welding – 1G Single V Butt Weld NCMIG 03 Non-Critical MIG Plate Welding – 1F Single-Sided Fillet Weld NCMIG 04 Non-Critical MIG Plate Welding – 2G Butt (Square Edge) NCMIG 05 Non-Critical MIG Plate Welding – 2G Single V Butt Weld NCMIG 06 Non-Critical MIG Plate Welding – 2F Single-Sided Fillet Weld NCMIG 07 Non-Critical MIG Pipe Welding – 1G Single V Butt Weld Page 4 of 5 International Non-Critical Welding (continued) Tungsten Inert Gas (TIG) / Gas Tungsten Arc Welding (GTAW) NCTIG 01 Non-Critical TIG Plate Welding - 1G Butt (Square Edge) NCTIG 02 Non-Critical TIG Plate Welding – 1G Single V Butt Weld NCTIG 03 Non-Critical TIG Plate Welding – 1F Single-Sided Fillet Weld NCTIG 04 Non-Critical TIG Plate Welding – 2G Butt (Square Edge) NCTIG 05 Non-Critical TIG Plate Welding – 2G Single V Butt Weld NCTIG 06 Non-Critical TIG Plate Welding – 2F Single-Sided Fillet Weld NCTIG 07 Non-Critical TIG Pipe Welding – 1G Single V Butt Weld International Instrument and Controls TIIC 01 Calibrating and Function-Checking Pressure Measurement Systems TIIC 03 Installing and Commissioning Flow Measurement Systems TIIC 13 Isolating and Checking Fluid Powered Systems International Non Destructive Testing TINDT 05 Examining Welded Joints Using the Visual Inspection Method TINDT 06 Determining NDT Requirements International Design and Draughting TIDD001 Producing reading and extracting technical information from engineering and construction drawings TIDD002 Producing engineering and construction drawings to specified draughting conventions using a CAD system International Small Bore Tubing TISBT 02 Disassembling and Reinstalling Small Bore Tubing Assemblies Page 5 of 5