Blohm + Voss Oil Tools Operation Manuals • Rig Floor Equipment Elevator / Spider Air operated with chamfer body B+V BVE / BVS 350 Type Series 4.1/2” – 14” Operating Instructions Blohm + Voss Oil Tools GmbH Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH® Manual PN 735001-Y-CB-D Revision: 001, 08-2014 Original Operating Instructions Revision History Version Date Author Changes 01 2012-11 B+V OT, ROK Initial Release 02 2014-08 B+V OT, ROK Company Data and options added to Document Minor PN Changes © Copyright 2014 All rights reserved at: Blohm + Voss Oil Tools GmbH D-20457 Hamburg (Germany) Hermann-Blohm-Strasse 2 fon: +49-40 31 19 18 26 fax: +49-40-31 19 81 94 The copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted. All product names and product numbers mentioned in this publication are trademarks of Blohm + Voss Oil Tools GmbH. Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH. Other company brands and product names may be trademarks or registered trademarks of the respective companies and are also acknowledged. All data in this manual takes place using best knowledge. This manual is based on the latest product information that was available at the time of printing. Depending on ongoing technical improvements (ISO 9001), the Blohm + Voss Oil Tools GmbH reserves the right to make alterations to the design and specifications without notice. The values specified in this manual individual units may have represent the nominal value of a unit produced in series. The values in slight differences. Only with written consent from Blohm + Voss Oil Tools GmbH the contents of this Instructions may be passed on to third persons. Especially procedure descriptions and explanations are not to be passed on to third persons. Copying or multiplying for internal use is permitted. We are grateful for suggestions and critic regarding this documentation or the product itself. Printed in Germany. 2 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 TABLE OF CONTENTS Warnings and Note 5 Intended use of this manual 5 Intellectual property 5 Improper / Unsafe Use 5 CE Marking 5 Limited Warranty 5 General safety issues 6 Safety issues elevator 6 Safety issues automatic elevators 6 Safety issues Spiders/Elevators 7 Safety issues automatic power slips/spiders/elevators 7 Safety issues spiders 7 EC-DECLARATION OF CONFORMITY (Example) 8 Contact B+V worldwide 9 Information on the B+V homepage 10 1. DESCRIPTION 12 General Intend of Use Identification Limited Warranty Main assembly BVE 350 Main assembly BVS 350 Technical Data Contents of delivery Weights Main Dimensions Height dimensions 12 12 12 13 13 13 14 14 15 16 17 2. COMMISSIONING 20 Commissioning BVE/BVS elevator/spider Scope of supply Pneumatic Characteristics Check and Lubrication Function Test 20 20 20 20 20 3. INSTALLATION 22 Lifting and transport Installation of elevator Installation guide plate assembly Installation casing guide bell Installation links Installation of spider Installation upper guard assembly Installation guide plate Installation spider adapter plate Connection of pneumatic Changing Slip Assembly Procedure to install a Slip Assembly into the BVE/S 22 22 22 23 23 24 24 24 24 24 25 25 08-2014 PN 735001-Y-CB-D - Revision: 001 4. OPERATIONS 30 Safety General Operation Pneumatic Operation Setting Slips Opening of the Door 30 30 31 31 31 5. MAINTENANCE AND INSPECTION 34 General Daily Lubrication Grease quality Daily Inspection Locking of screws Cylinders Inspection categories acc. to API RP 8B Frequency Periodic inspection Non-periodic inspection Inspection Inspection of Pneumatic System Critical Load Inspection Dismantling Inspection Inspection check lists CHECK LISTS Check Category I (Ongoing observation) Check List Category II (Daily) Check List Category III (every 6 months) Check List Category IV (every year) Wear data criteria Door Hinge Pin Lock mechanism Critical Areas Trouble shooting Slip fail to lock in up or down position Slips fail to unlock in down position Slip fail to lock in up or down position Slips hang unevenly in up position 34 34 36 36 36 36 37 37 37 37 37 37 38 38 39 40 40 40 41 41 42 42 42 43 44 44 44 45 45 47 6. Size Components 48 Guide Plates 48 DESCRIPTION 5 COMMISSIONING GENERAL INFORMATION INSTALLATION 3 26 27 28 28 28 OPERATION TABLE OF CONTENTS Changing Inserts Checking Elevator and Spider tools Installation Checklist BVE/BVS elevator/spider Pneumatic Connections Function test MAINTENANCE + INSPECTION 2 49 DRAWINGS Revision History SIZE COMPONENTS TABLE OF CONTENTS Operating Instructions - Elevator / Spider 3 TABLE OF CONTENTS 7. DRAWINGS, PART LISTS AND SPARE PARTS 50 DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE + INSPECTION SIZE COMPONENTS Malfunction Repair Repair by Customer Repair by Manufacturer Securing Screws with Nord Lock washers Contact to Parts Department DRAWINGS AND PART LISTS 735001-Y-CB B+V Type BVE-350 Elevator air operated 735001-Y-CB B+V Type BVS-350 Spider air operated 735104 Door assembly 752204 Bolt assembly 735109 Link Block assembly 735106 Yoke assembly 735800 Pneumatic Arrangement 735805 Air cylinder assembly 752111 Lock assembly 752110 Slip lock assembly 752211 Slip lock and cam 752802 Control valve assembly 735700 Upper guard guide assembly / spider 752108 Slip retainer pin assembly 752600 Casing guide bell assembly / elevator Spider adapter plate for rotary table Upper guard guide plate / spider Part list Upgrated Upper Guard Plate / Spider Guide plate assembly / elevator Part list Upgrated Guide Plate Assembly / Elevator Slip assembly Parts list Standard Slips (B+V upgraded) Parts list Norm Slips (B+V Norm) SPARE PARTS 735001-Y-CB-RSP Spare parts B+V Type BVE/S 350 Elevator/Spider air operated 735001-Y-CB-RSP Spare parts list ( Elevator/Spider air operated) 735800-RSP Spare parts Pneumatic Arrangement 752822 Spare parts Elevator Air Supply Hose Assy. 52.1/2 ft 752822 Spare parts Spider Air Supply Hose Assembly 26 ft 50 50 50 50 50 51 52 52 55 58 59 60 61 62 64 65 66 67 68 69 70 71 72 73 73 74 74 75 75 77 80 80 82 82 82 82 DRAWINGS 4 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 GENERAL INFORMATION Intended use of this manual Warnings and Note WARNING: A “warning” indicates a definite risk of equipment damage or danger to personnel. Failure to observe and follow proper procedures could result in serious or fatal injury to personnel, significant property loss, or significant equipment damage. NOTE: A “note” indicates that additional information is provided about the current topics. WARNING: This technical documentation contains instructions on safety, installation, operation and maintenance for the B+V OT tool . It must be studied This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. B+V OT, will not be held liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by B+V OT, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized. before working with the tool. Improper / Unsafe Use The tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded. 08-2014 PN 735001-Y-CB-D - Revision: 001 Intellectual property CE Marking All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of B+V OT. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “B+V OT” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below. For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools). Limited Warranty The warranty provided will be void if the tool is either: 1. Repaired or serviced by a service facility which was not authorised by B+V OT. 2. Replacement parts not manufactured by Blohm+Voss Oil Tools are used. 3. Modifications were made to the tool which were not approved by Blohm+Voss Oil Tools. Operating Instructions - Elevator / Spider 5 General safety issues WARNING: One should avoid creating ignition sources, like heat, as a result of the use of the tool with other tools or equipment. allowed to use any components which are of "non-B+V" origine, or use "non-OEM" parts which are not approved by B+V. It will void any warranty and may effect the correct WARNING: Do not use the tool for any other purpose than given in this document within its specification. WARNING: Failure to conduct routine maintenance could result in equipment damage or injury to personnel. WARNING: Wear personal protection equipment while working with the equipment. WARNING: If any safety elements (like safety ropes, safety sheets, plates or washers) were disassembled due to maintenance work, do NOT re- use them. Always replace them with new safety elements. WARNING: All warning plates, signs and labels attached to the equipment must be observed. WARNING: It is not The warning plates, signs and labels must be present on the tool. Do not remove the labels. If they are missing, replacing is mandatory. WARNING: Any modification to the tool carried out without the B+V OT will void any warranty. approval of WARNING: Using the tool with damaged or worn functioning of the tool and WARNING: Do never unlatch/open the tool while a pipe is suspended in the tool; the pipe will be lost! WARNING: While using the elevator, always make it's safety features. sure the door is completely WARNING: The company lock fully engaged and if operating the tool is responsible for evaluating safe and proper use of the tool in a hazard analysis. WARNING: The operating company is obligated to issue working instructions for safe use and supervise observance of these working instructions. WARNING: Every Employee, which operates, services, inspects or applicable the verification pin properly installed. WARNING: Pay special Attention to the verification pin (if applicable), latch and Warning sign PN 671642 Pay attention: Apply grease at least once a day. latch lock for any signs of wear, bending or damage at any time. in case parts are damaged or bent, replace immediatelly by new, original parts. WARNING The lifting of vertical pipes is to be performed use of the tool in other carefully area`s has to ensure, that and must be monitored. The these actions are done by picking up of horizontal trained and by an or tilted pipes is dangerous B+V OT authorized personnel, and should complete Warning sign PN 671638 General warning closed with the latch/latch otherwise involved with the Warning sign PN 611524 Danger: Do not touch. and not permitted by the manufacturer. regular courses of training, to ensure proper use as well as safe operation, correct maintainance an inspection.. WARNING: If necessary, a reasonable, additional supervisor should be appointed during operation. WARNING: Stay away from the tool during operation. In case it is remote operated it may make movements without warning. parts can create serious incidents. 6 Safety issues elevator Operating Instructions - Elevator / Spider WARNING If the operator considers to use the elevator for other operations than the intended use (for example handling Warning sign PN 671640-1 Pay attention: Do not place your hands between moving parts. of horizontal pipes), it is mandatory to make an additional risk analysis. Safety issues automatic elevators WARNING: Ensure the connectors are from a male and female type to prevent faulty connections. Warning sign PN 671641 Pay attention: Risk of crushing. PN 735001-Y-CB-D - Revision: 001 08-2014 Safety issues Spiders/ Elevators WARNING: Always ensure WARNING: Do never the slip segments are unlatch/open the tool while labelled with the same a pipe is suspended in the serial number. tool; the pipe will be lost! Never use segments with different numbers as they may cause WARNING: Make sure the pipe to drop due to all slip segments are free different wear patterns. in the up position when WARNING: Under no any of the segments are latching the elevator. If circumstances should the stuck in the down position, slip assembly be raised the elevator may not close properly. while supporting load. If the slip assembly is lowered in place, the tool Safety issues automatic power slips/ spiders/elevators can bear the load of the tubular. Before raising the slip assembly, make sure Warning: ensure the that the tubular load is supported. connnnectors arare The slip from a male anand female assembly must be released type to prevent faulty from any load before connnnections. raising it. Safety issues spiders WARNING: You must neither assemble nor Warning: you must neither Slips, Guides, Inserts, etc. when the Tool assemble nor disassemble is placed in the rotary obove the well center. disassemble table. slips, guides, ininserts, etc. When the tool is placed WARNING: Never use the Power Slip/Spider / Elevator without guide plates. This can cause damage to the slips and lead to loss of pipes/ tubular. WARNING: It must be ensured and controlled regularly that the back side of the slips are lubricated with enough grease. The quantity of grease must be related to the type of operation and type of mud. Failure to grease properly may lead to sticking slips. 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 7 EC-DECLARATION OF CONFORMITY (Example) Blohm + Voss Oil Tools EC DECLARATION OF CONFORMITY in accordance with EN ISO 17050-1 We,Blohm + Voss Oil Tools GmbH Hermann-Blohm-Strasse 2 20457 Hamburg hereby declare that the following named lifting accessory / machine Description : Safe Working Load : Part Number : : Serial number Delivery date : B+V Order No : B+V Type BVE / BVS 350 API8C-PSL1 for 500 tons, CE marked, MADE IN GERMANY 350 short tons [see original] [see original] [see Order] [see Order] complies with all relevant and applicable provisions of 94/9/EG API 8C ISO 13535 2006/42/EG Machinery Directive ATEX Directive of Equipment for use in hazardous areas Drilling and Production Hoisting Equipment (PSL1 and PSL2), 5. Edition, April 2012 Petroleum and natural gas industries-Drilling and production equipment Hoisting equipment Further applied directives, harmonised standards, technical standards and other specifications are listed in Addendum 2 of the associated Technical Handbook / Instruction Manual of device in particular. We hereby certify that the equipment named above in it’s conception, construction and form put by us on the market is in accordance with the relevant sections of the above referenced specifications. The unit complies with all applicable essential requirements of the Directives. This declaration is no longer valid if the device is modified without our consent. The Research and Development Manager of Blohm + Voss Oil Tools GmbH, Hermann-Blohm-Strasse 2, 20457 Hamburg, Germany is authorized to compile the technical files. Blohm + Voss Oil Tools has established a quality assurance system in accordance to ISO 9001 approved by GL System Certification, Hamburg/Germany. Certificate number: QS-8339HH. Place / date of issue : Hamburg, 13. August 2014 : Jens Lutzhöft [Original version is signed] Authorized by Managing Director / CEO (Signature) Blohm + Voss Oil Tools GmbH Hermann-Blohm-Strasse 2, 20457 Hamburg · P.O.Box 11 22 53, 20422 Hamburg, Germany Phone: +49 (0)40 3119-1162, Fax: +49 (0)40 3119-8194 E-Mail: oiltools@blohmvoss.com · Internet: www.blohmvoss-oiltools.com Managing Directors: Jens Lutzhöft, James W. Harris Commercial Register: District Court of Hamburg, HRB 15348 · Registered Office: Hamburg · VAT-ID. No.: DE 811 150 196 Banking: Commerzbank AG · BLZ 200 400 50 · Acc.-No. 640073300 · Swift: COBA DE FFXXX · IBAN: DE25 2004 0050 0640 0733 00 Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH In case the product is hydraulically operated: Marking: 8 Operating Instructions - Elevator / Spider II 2G T5 PN 735001-Y-CB-D - Revision: 001 08-2014 Contact B+V worldwide In the event of problems that cannot be solved with the aid of this manual, please contact one of the following addresses. B+V OT Europe USA B+V Oil Tools B+V OT, LLC Hermann-Blohm-Straße 2 20457 Hamburg Federal Republic of Germany 7670 Woodway,Suite 266, Houston, Texas 77063 United States of America Phone: +49 40/3119-1162 Fax: +49 40/3119-8194 oiltools@blohmvoss.com www.blohmvoss-oiltools.com Phone: +1-713-952 0266 Fax: +1-713-952 2807 bvot@blohmvoss.com www.blohmvoss-oiltools.com Drilling Division USA Middle East Asia Drilling Sales Headquarters 10344 Sam Houston Park Dr., Suite 300 Houston, TX 77064 Drilling Regional Office Oilfields Supply Center Building B-45 Jebel Ali Free Zone Dubai United States of America United Arab Emirates Drilling Regional Office No 51 Benoi Road #06-00 Liang Huat Industrial Complex Singapore 629908 Republic of Singapore Phone: Phone: Phone: +1 713-351-7900 Fax: +1 713-351-7997 +971-4-883-5266 +65 6465 4850 ForumDP.Sales@f-e-t.com www.f-e-t.com +65 91389812 Out of hours Fax: +65 6465 4851 ForumDP.Sales@f-e-t.com www.f-e-t.com ForumDP.Sales@f-e-t.com www.f-e-t.com 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 9 Information on the B+V homepage NOTE: For further and actual information you can also consult our homepage in the internet. A digital version of the operation instructions for this product as well as the operation instructions, safety- and update notes for other B+V products can be reached via the B+V homepage. To join our internet Technical Documentation service with the latest updates on new technical documentation in a free and easy way, you must register to our service with your email-address and name in the customer-login area q on www.blohmvoss-oiltools.com. 10 Operating Instructions - Elevator / Spider q PN 735001-Y-CB-D - Revision: 001 08-2014 DESCRIPTION DESCRIPTION 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 11 1. DESCRIPTION General DESCRIPTION The B+V 350 tons Elevator / Spider is designed with strength and safety factors in accordance with API Section 8C - Regulations and will be used for handling long, heavy strings of casings. These tools are convertible for use as casing spiders or casing elevators, and can be operated easily by one man due to unitized slip assemblies and a positive locking mechanism. The unitized design of the slip assemblies allows the tool to grip casing with uniform radial pressure, ensuring a safe hold while minimizing the possibility of damage to the pipe. This model is available for air power slip operation and can handle pipes from 4.1/2” through 14” O.D. On all slip body sizes, reducing inserts are installed simply and rapidly, permitting the handling of pipes with an O.D. up to 1” smaller than the slip body size without changing slips. When dressed as an elevator, the tool includes a body guide plate, a door guide plate and a casing guide bell, which automatically centers the pipe for positive locking of the slips. Auxiliary equipment needed to use the tool as a spider includes a spider adapter plate, which sits on the rotary table to provide a secure platform for the tool, and an upper guard guide assembly, which functions as a pipe centering device. Both models feature double-hinges and a swing-away door, which permits them to be rapidly installed on casing, or removed. This type of Elevator/Spider (P/N 735001-Y-CB-CB) is designed for limited space on the rig floor layout. The elevator/spider is reduced in its outside dimensions by having additional chamfers at the rear edges (see page 14 for detailed dimensions). Intend of Use The B+V 350 tons Elevator / Spider is designed with strength and safety factors in accordance with API Section 8C - Regulations and will be used for handling long, heavy strings of casings. Identification The identification area clearly identifies the BVE/S area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work. 12 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 The warranty provided will be void if the Elevator/Spider is either: • Repaired or serviced by a service facility which was not authorised by B+V OT. • Replacement parts not manufactured by B+V OT are used. • Modifications were made to the Elevator/Spider which were not approved by B+V OT. Main assembly BVE 350 The Elevator consist of the following main assemblies: 1. Body Assembly less Slips, Guide Plates, Guide Bell (air operated) 2. Casing Guide Bell 3. Air Hose Assembly 4. Slip Assembly 5. Guide Plate Assembly Dressed as Elevator (BVE 350) Main assembly BVS 350 The Spider consist of the following main assemblies: 1. Body Assembly less Slips, Guide Plates, Upper Guard, Spider Adapter Plate (air operated) 2. Upper Guard 3. Air Hose Assembly 4. Slip Assembly 5. Guide Plate Assembly 6. Spider Adapter Plate Dressed as Spider (BVS 350) 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 13 DESCRIPTION Limited Warranty Technical Data DESCRIPTION BV Type: BVS 350 Recommended Air supply Recommended Flow rate Temperature working range ambient Load Capacity API test load Pipe Diameter Range 7 to 8,6 bar (100 to 125 Psi) 6,8 m3/min (1,8 Gpm) - 20° C to + 60° C* - 4° F to 140° F 350 sh tons 525 sh tons 4.1/2“ 14” min max see chapter „Weight“ Weight Elevator Links BVE 350 n.a. 250t -500t *If not otherwise stated in the Databook Contents of delivery BVE 350 (elevator) Body Assembly less slips, guide plates, guide bell (Air operated) Casing Guide Bell Air Hose Assembly 52“ Slip Assembly Elevator Guide Plate Assembly Qty 1 1 1 1 1 Part Number 735001-Y-CB 752600 752822 BVS 350 (spider) Body Assembly less slips, guide plates, guide bell (Air operated) Upper Guard Air Hose Assembly 26“ Slip Assembly Spider Guide Plate Assembly Spider adapter plate for 37.1/2“ RT NATIONAL/EMSCO* Qty 1 1 1 1 1 Part Number 735001-Y-CB 735700 752823 See chapter “Drawings + Spare Parts“ See chapter “Drawings + Spare Parts“ 752765-1 *other sizes on request 14 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Pipe Size 4.1/2“ 5“ 5.1/2“ 6.5/8“ 7“ 7.5/8“ 7.3/4“ Slip Assembly PN 735560 735550 735540 735530 735500 735490 735485 Slip Assembly kg 297 kg / 654,8 Lbs 289 kg / 637,1 Lbs 290 kg / 639,3 Lbs 260 kg / 573,2 Lbs 255 kg / 562,2 Lbs 245 kg / 540,1 Lbs 260 kg / 573,2 Lbs Body Assembly 1.750 kg / 3858 Lbs Casing Guide Bell 134 kg / 295,4 Lbs Bottom Guide Plate 53,2 kg / 117,3 Lbs 51,2 kg / 112,9 Lbs 41,5 kg / 915 Lbs 40 kg / 88,2 Lbs Upper Guard Upper Guard Plate 44,5 kg / 98,1 Lbs 100 kg / 220,5 Lbs Spider Adapter Plate Pipe Size 45,6 kg / 100,5 Lbs DESCRIPTION Weights 38 kg / 83,8 Lbs 36,4 kg / 80,2 Lbs 560 kg / 1234,6 Lbs 8.5/8“ 9.5/8“ 9.5/8“ 9.7/8“ 10.3/4“ 10.3/4“ Slip Assembly PN 735460 735450 735445 735440 735430 753490 Slip Assembly kg 272 kg / 600 Lbs 250 kg / 551,1 Lbs 230 kg / 507,1 Lbs 221 kg / 487,2 213 kg / 469,6 Lbs 733 kg / 1616 Lbs Body Assembly 1.750 kg / 3858 Lbs Casing Guide Bell Bottom Guide Plate 134 kg / 295,4 Lbs 40,8 kg / 89,9 Lbs 36,3 kg / 80,0 Lbs Upper Guard Upper Guard Plate 100 kg / 220,5 Lbs 33,9 kg / 74,7 Lbs 31 kg / 68,3 Lbs Spider Adapter Plate Pipe Size 31,5 kg / 69,4 Lbs 26 kg / 57,3 Lbs 560 kg / 1234,6 Lbs 11.3/4“ 11.7/8“ 12.3/4“ 13.3/8“ 13.5/8“ 14“ Slip Assembly PN 735455 735465 735375 735380 735385 735390 Slip Assembly kg 279 kg / 615,1 Lbs 293 kg / 646 Lbs 209 kg / 460,8 209 kg / 460,8 209 kg / 460,8 178 kg / 392,4 Lbs Body Assembly 1.750 kg / 3858 Lbs Casing Guide Bell Bottom Guide Plate 134 kg / 295,4 Lbs 26,3 kg / 58,0 Lbs Upper Guard Upper Guard Plate Spider Adapter Plate 8 kg / 17,6 Lbs 6,9 kg / 15,2 Lbs 6,3 kg / 13,9 Lbs 20 kg / 44,1 Lbs 19,3 kg / 42,5 Lbs 100 kg / 220,5 Lbs 25,5 kg / 56,2 Lbs 22,3 kg / 49,2 Lbs 560 kg / 1234,6 Lbs o.r. = on request 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 15 Main Dimensions BVE 795 mm 1350 mm 1133 mm 1040 mm 1346 1346 1040 799 768 1040 16 Operating Instructions - Elevator / Spider 43 1134 43 43 43 1134 DESCRIPTION A B C D BVS 785 mm 1350 mm 1133 mm 1040 mm PN 735001-Y-CB-D - Revision: 001 08-2014 A B C D E F G 08-2014 C B A D 20 E F G C B A D DESCRIPTION Height dimensions BVS 786 mm 367 mm 245 mm 356 mm 1006 mm 1374 mm 1648 mm BVE 842 mm 567 mm 445 mm 356 mm PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 17 DESCRIPTION 18 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 COMMISSIONING COMMISSIONING 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 19 2. COMMISSIONING Commissioning BVE/BVS elevator/spider B+V strongly recommends to accomplish the elevator/spider commissioning with the B+V commissioning. Read manual before first use ! OK COMMISSIONING OK o o Check crew is aware of all danger regarding handling the B + V tool. Go through manual with crew. Prior to use of the B+V elevator/spider following checks must be carried out : Scope of supply OK o Cross check all delivered parts. Pneumatic Characteristics OK OK OK o o o Recommended air supply Recommended flow rate 7 to 8,6 bar (100 to 125 PSI) 6,8 m3/min (1,8 Gpm) Lubricator, air regulator and filter installed. Check and Lubrication OK OK OK OK o o o o Check elevator/spider is in closed position. Check air supply lines are disconnected. Apply grease to all greasing points until grease is visibly coming out of the bores. Check if elevator/spider is installed as outlined in manual. Function Test OK OK OK OK OK o o o o o Check elevator/spider opens by air pressure. Check required slips are installed before first use. Check slips are of same size and serial number. Check if slips are fixed properly. Check all safety / lock wire is present. 20 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 INSTALLATION INSTALLATION 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 21 3. INSTALLATION Lifting and transport WARNING: Lift the BVE/ BVS elevator /spider on the lifting ears only. WARNING: Wear your personal protection equipment at all times. INSTALLATION 1. 2. 3. 1. 2. 3. Connect the guide plate for the body to the lifting chain. Insert the guide plate into the body.Align the opening through the elevator body with the opening in the elevator guide plate. Tighten the guide plate with five screws. Connect the guide plate for the door to the lifting chain. Insert the guide plate into the door. Tighten the guide plate with three screws. pe siz siz Pi pe Installation guide plate assembly e Body guide plate e Pi Installation of elevator th re es cr ew s Door guide plate Guide plate into door Elevator guide plate e fiv r sc ew s Guide plate into the body 22 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Installation casing guide bell 2. 3. Opening casing guide bell Casing guide bell 4. 5. 6. Screw Assembling casing guide bell 7. Connect the casing guide bell to the lifting chain. Disconnect the screw and open the two halves. Position the recess of the body into the casing guide bell. Tighten the two halves with six screws. Remove the link block bolts and allow the link block to swing open. Tighten the security handle with the screw on the casing guide bell and depose the security handle above the link block. Close the link block and tighten it with link block bolts. INSTALLATION 1. Linkblock bolt Security handle Linkblock Screw Installation links 1. Cotter pin 08-2014 PN 735001-Y-CB-D - Revision: 001 Remove the link block bolts. 2. Allow the link block assembly to swing open. 3. Place the links in the now open assembly and secure the link block by replacing the bolt removed in step 1. Operating Instructions - Elevator / Spider 23 Installation of spider Installation upper guard assembly 1. Connect the upper guard to the lifting chain. 2. Place the cover on the top of spider. 3. Tighten the upper guard with four screws. Tighten upper guard Upper guard assembly INSTALLATION Installation guide plate Connect the guide plateto the lifting chain. 1. Place the spider guide plate on the cover. 2. Repeat with the opposide. 3. Tighten the guide plate with guide plate screws. 4x Screw 1. Tighten screw Mounting guide plate WARNING: Make sure the plate is secured tightly ! To remove the plates you have to reverse the procedure. Installation spider adapter plate 1. Place the spider adapter plate on the rotary table. 2. Secure the spider to the adapter plate, aligning the opening through the spider body with the opening in the adapter plate. Connection of pneumatic quick couplings Connection air supply 24 Operating Instructions - Elevator / Spider Connect the rig air supply to the quick connect couplings, wich is located at the rear cover plate of the spider/elevator. PN 735001-Y-CB-D - Revision: 001 08-2014 Changing Slip Assembly WARNING: For changing the slip assembly, the BVE/S must be removed from the well center to avoid the risk of small parts falling into the bore hole. (Fig.2) Slip segments with slings (Fig. 1) Slip segments WARNING: Keep slips together as a set with the same serial number. Side Segment Stop (Fig. 3) Slip segments with stop Retainer pin assembly ATTENTION: Use applicable slings to lift the Slip Assembly (see weight table at page 44). INSTALLATION Center Segment Do Slip segments with different Serial numbers. not use Procedure to install a Slip Assembly into the BVE/S 1. Raise the Yoke and confirm that the slip locks are engaged. 2. Disconnection the pneumatic supply. 3. Attach slings to the Slip Assembly and lift the Slip Assembly carefully (see Fig.1+2). Yoke (Fig.4) Put the slip assembly into the yoke (Fig.5) Install the retainer pin Cotter pin (Fig.6) Secure with the cotter pin 08-2014 PN 735001-Y-CB-D - Revision: 001 Note: The lower hinges on the side segments have a stop to prevent the side segments from folding out too far (see Fig. 3). 4. Lower the Slip Assembly into the BVE/S and make sure that the connection holes fits to the yoke holes.(see Fig.4). 5. Now install the retainer pin assemblies and secure it with the cotter pin (see Fig.5+6). Operating Instructions - Elevator / Spider 25 Changing Inserts Warning: For changing the inserts; the slip assembly must be removed from the BVE/S and away from the well center to avoid the risk of small parts falling into the hole. 1. 2. 3. INSTALLATION 4. 5. 6. 7. 8. BVE/S or bore Remove the Slip asembly out of the Body assembly. Unlock and remove all screws A then take out the insert retainer B Remove the insert dies C Clean the insert slots D and grease it with a lithium based grease. Slide the new inserts into the dovetailshaped insert slots, taking care to ensure that the inserts are oriented properly see Detail E (the buttressshaped tooth must be oriented upwardly). Continue to fill the slip with Inserts until all slots are filled. If the inserts do not slide readily into the slots, check for damages and for dirt. Install the insert retainer B and tighten the screw with torque 491 Nm / 361 ft lb. Change the marking of the slip assembly, when insert dies are removed for other pipe size diameter. The slip assembly must always have the right markings for the installed inserts. 26 Operating Instructions - Elevator / Spider A B C E D Detail E right wrong Warning: When assembly slips, always wear eye protection and never strike the dies with a hammer or other hard object, failure to observe these safety precautions could result in serious injury to personnel. WARNING: When reinstalling inserts, make sure the insert slots are greased and the inserts teeth are pointing upward. PN 735001-Y-CB-D - Revision: 001 08-2014 Checking Elevator and Spider tools siz siz pe pe e Pi Pi e two thread for Lifting eye two thread for Lifting eye Door guide plate Elevator guide plate pe Pi siz e 4x Screw Pi p e e siz Spider guide plate Prior to operation, inspect the guide plates for body and door and the guide bell with security handle on the elevator as well as the upper guard and guide plates on the spider. Making sure they are tightly secured to tool bodies and are of the right size for the casings to be handled. Also ensure that the inserts are properly installed and that they are of the correct size for the slip bodies. INSTALLATION Body guide plate Upper guard Security handle Screw Casing guide bell 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 27 Installation Checklist BVE/BVS elevator/spider Basically the elevator/spider has to be installed as shown in the manual OK OK OK o o o Make sure the required slips are installed before first use. Make sure the slips are fixed properly. Make sure Air Pressure is switched on. Pneumatic Connections OK INSTALLATION OK o o Make sure the controls are connected to the Air Power Supply. Make sure all connections are made properly. Function test There are two possibilities to carry out the function test: 1. BVE-BVS elevator/spider standing on the floor 2. BVE-BVS elevator/spider installed into the links OK OK o o Close elevator/spider. Open elevator/spider. 28 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 OPERATIONS OPERATIONS 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 29 4. OPERATIONS Safety General Operation WARNING: Do not touch the BVE/BVS elevator /spider, The driller, derrick man and floor man must coordinate operation of the slips in the elevator and spider so one tool is engaged around the casing before the other is disengaged. Thus, one or both tools continuously suspend the casing during all stages of casing handling operations. After the first joint has been set in the spider, follow this operating procedure: 1. The floor man attaches the top end of the casing pick-up line to the lower locking arm of the hook. The pick-up line must be long enough to attach to the next joint in the V-door when the elevator is lowered to the spider. 2. In lifting the casing joint into the V-door, the floor man can use the cat line or an oil-wrench, or a crewman can use a hydraulic pick-up machine, if available. 3. The floor man attaches a single-joint elevator to the bottom end of the pick-up line, then he attaches the single-joint elevator to the joint in the V-door so the joint can be maneuvered to the spider for make-up. 4. The power tong operator then makes up the joint. 5. The derrick man removes the single-joint elevator or pick-up line from the top of the joint. 6. The derrick man guides the elevator over the top end of the joint while the driller lowers the elevator into position approximately six inches below the joint collar. 7. The driller or derrick man then sets the elevator slips. 8. A signal is given to the driller when the slips are closed. 9. Simultaneously, the driller picks up the elevator while the driller or floorman raises the spider slips. 10. The driller then lowers the joint through the spider stopping the elevator guide bell approximately six inches above the spider. 11. The driller sets the spider slips. 12. The driller slacks off on the elevator so its slips can be released. 13. The driller raises the elevator slips. 14. The driller picks up the elevator to clear the next joint of casing while the floor man repeats Step 3 for the next joint. apart from handles for operation unless pneumatic power is disconnected. WARNING: Never open the elevator /spider when the pipe load is still suspended by the elevator /spider. The pneumatic slips are activated with a remote control valve, which may be actuated by hand or foot depending on the type of valve. Make sure that ALL air lines are isolated before any work is carried out in the BVE/BVS elevator/spider. OPERATIONS WARNING: Be careful not to hit the spider top guard with the elevator guide bell. Doing so will create a hazard for personnel and could damage the equipment. 30 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Pneumatic Operation Flow Control Valve The pneumatic slips are activated with the air control valve, which may be actuated by hand or foot depending on the elevation of the tool at the time of operation. Pneumatic Operation Raising Slips 1. Push the lock handle to the bottom of its run. 2. Push the treadle to adjust it to the “U” position (“Up”). 3. The slips will raise and the lock mechanism is locked. „Slip Down“ „Slip Up“ D U D U Setting Slips 1. Pull up on the lock handle. 2. Push the treadle to adjust it to the “D” position (“Down”) 3. The slips will set. lock handle OPERATIONS Raising Slips Setting Slips treadle „Up“ lock handle treadle „Down“ Opening of the Door To open the door: 1. First remove the safety plate from the hinge pin. 2. Now remove the hinge pin on the left side of the tool. 3. Connect the hinge pin to the lifting chain by means of the transport block. 4. Now the door can be opened. Transport block Hinge pin Hinge pin Safety plate To close the door and install the hinge pin: 1. Close the door. 2. Insert the hinge pin. 3. Install the safety plate. 4. Screw down the safety plate. 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 31 OPERATIONS 32 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 MAINTENANCE + INSPECTION 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 33 5. MAINTENANCE AND INSPECTION General If cracks, excessive wear etc. is recognised, contact B+V OT or an authorised service company. Weldings of the castings should be done only by B+V OT or an authorised service company in according to B+V welding procedure. A regular preventative maintenance program should be established for all elevators. These written maintenance procedures should be given to the crew or maintenance personnel. Back of the slip Fig. 1. Grease area back of the slips Grease point WARNING: Before service and maintenance disconnect the air supply. Fig. 2. Grease fittings for door pins Daily Lubrication When the tool is in use, the following lubrication procedure should be performed daily, or as inspection indicates: 1. Lubricate the bowl and back of the slips with heavy grease (Fig. 1). 2. Apply an extremepressure lubricant through the grease fittings on the door (Fig. 2). Contact B + V or one of our Agents to purchase special high pressure grease. Grease point Fig. 3. Grease fittings for yoke-axle 34 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Fig. 5. Grease fitting for Brake assembly 3. Apply lubricant through grease nipples on the yoke axle (Fig. 3) 4. For lubricate the brake assembly, disassembling the back plate, unlock and remove the screws (Fig.5). Attention ! The back plate weights app. 30 Kg / 66 Lb Grease point 5. After lubricate the brake assembly (Fig.6), tighten the cover screws with torque 425 Nm / 313 ft lb. Fig. 6. Grease area back of the slips 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 35 Grease quality In order to achieve efficient greasing even at different ambient temperatures, we recommend the following grease types should be used (obtainable from B+V OT): Low-Viscosity grease Type AVIATICON Grease XRF NLGI 0 Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear trains” NESSOS SF0 NLGI 0 DIN 51 826 GPOF-25 DIN 51 502 GPOF-25 Recommended grease gun (for info only). For higher ambient temperature up to 30° Celsius / 86° Fahrenheit we recommend to use NLGI 2 Daily Inspection Inspect the inserts and replace if necessary (see insert dies changing). Always grease the insert slots when installing inserts. Failure to routinely grease inserts slots will cause the inserts to stick. Locking of screws All Screws are normally secured by a mechanical bolt lock or with a safety wire. All other screws are secured by metal adhesive (Locktite). Cylinders Cylinder 36 Operating Instructions - Elevator / Spider The cylinders (pos. 1) are at the rear of the tool under the back plate. Check the cylinders regulary for damages and leakage. PN 735001-Y-CB-D - Revision: 001 08-2014 Inspection categories acc. to API RP 8B Category I This category involves observing the equipment during operation for indications of inadequate performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. 08-2014 Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steamcleaning, grit-blasting) Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components. Equipment shall be: • disassembled in a suitable-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment. • inspected for excessive wear, cracks, flaws and deformation. Procedure • Corrections shall be made in accordance with the manufacturer’s recommendations. • Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steamcleaning, grit-blasting) PN 735001-Y-CB-D - Revision: 001 Frequency Periodic inspection The recommended schedule for inspection of all kind of • Elevators: • Ongoing I Daily II 6 Monthly III 1 Year IV Spiders: Ongoing I Daily II 6 Monthly III 1 Year IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors: • • • • • • • environment load cycles regulatory requirements operating time testing repairs re manufacture heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20° C (<68° F) Inspection A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact B+V OT or an authorized service company. Inspection of Pneumatic System Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact B+V OT or an authorized service company. Non-periodic inspection A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running Operating Instructions - Elevator / Spider 37 Critical Load Inspection Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately. Dismantling Inspection Generally, when the equipment returns to base, warehouse, etc. Carry out the tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. • The tool should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. • Corrections should be made in accordance with recommendations which can be obtained from B+V OT. • Weldings at the castings should be done only by B+V OT or an authorized service company in according to B+V welding procedure. • When need is shown in a field inspection, dismantle the tool and arrange an inspection in a suitably equipped facility. • Springs should be carefully visually inspected for excessive wear and obvious weakness. 38 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Inspection check lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 39 CHECK LISTS Check Category I (Ongoing observation) Observe during operation for inadequate performance. Check List Category II (Daily) CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to): DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slip segments 3 Check correct function slips open / close 4 Check state of lubrication OK OK OK OK 5 OK Check functioning of elevator/spider as a whole Remarks CHECKED SIGNATURE CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED 1 2 3 4 5 OK OK OK OK OK Hinge pins, bolts and retainers Fixation of slips and inserts Screws, bolts, nuts, washers, retainers, springs and lock wire Link blocks Check completeness and condition of warning plates and labels Remarks SIGNATURE CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED 1 Elevator Body and Door OK 2 Hinge pins, bolts, nuts OK 3 Slip and inserts OK SIGNATURE Remarks PNEUMATIC DESCRIPTION CHECKED 1 Check for loose fittings, pipes, valves OK 2 Check for pneumatic leaks (hoses, valves and cylinders) OK 3 Check condition of couplings and connection hoses OK SIGNATURE Remarks _________________________________ _______________________________ SUPERVISORDATE 40 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Check List Category III (every 6 months) GENERAL DESCRIPTION 1 Carry out an Category II inspection 2 NDT (MPI) critical areas. Some disassembly may be needed to do so 3 Check parts for wear according to allowable tolerances. Remarks CHECKED SIGNATURE OK OK OK Check List Category IV (every year) GENERAL DESCRIPTION 1 Carry out an Category III inspection NDT (MPI) critical areas and load bearing components. Strip elevator/ 2 spider to do so 3 Replace all air hoses and fittings 4 Check condition of pneumatic valves and replace if necessary Remarks CHECKED SIGNATURE OK OK OK OK _________________________________ ________________________ DATE SUPERVISOR 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 41 Wear data criteria Door Hinge Pin Hinge pin dia new: Bore dia. new max: Bore dia. worn max: Left pin 63.50 mm 64.1 mm 64,68 mm Right Pin 63.50 mm 63,601 mm 64,181 mm Lock mechanism Lock Cam 1 Lock Rod R5 m m 5 Maximum allowed wear at the Lock cam is 1 mm. 42 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Critical Areas Slips Door and elevator body Critical area's are hatched. 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 43 Trouble shooting Slip fail to lock in up or down position Cause: Improper locking mechanism adjustment or worn parts. Correction: 1. Adjust locking mechanism by first removing the yoke pin, then turning the yoke eyebolt. 2. Check the Overload plunger and spring, cam lock and lock rod, and replace if necessary. After replacement, adjust the length of the yoke eyebolt. yoke eyebolt lock rod overload plunger Slips fail to unlock in down position cam lock spring Cause: Jammed locking mechanism. Correction: Using a punch, drive up on the bottom of the lock rod to free the locking mechanism or remove the locking assembly completely for repair. WARNING: The elevator / spider should never be slammed down on concrete during warehouse handling with the slips in the body. The resulting impact may jam the locking mechanism. 44 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Slip fail to lock in up or down position Slips fail to swing wide open when locked in up-position hinge pin Cause: Damaged hinge pin or damaged hinge pin spring. Lock adjustment not sufficient Correction: Inspect hinge pin and spring and replace if necessary Ceck lock adjustment spring Slips hang unevenly in up position Cause: Bent yoke. Correction: Repair or replace yoke. IMPORTANT: A bent yoke may result when the guide plates are O.D. This can improperly matched to the of the casing being run. allow the casing coupling to hit the slips and damage the yoke. 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 45 46 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 SIZE COMPONENTS SIZE COMPONENTS 08-2014 PN 735001-Y-CB-D - Revision: 001 Operating Instructions - Elevator / Spider 47 6. Size Components Guide Plates API Size 5.1/2” 7.5/8“ 9.5/8“ 10.3/4“ 11.3/4“ 14“ Elevator Guide Plates Pipe Size 4.1/2” 5“ 5.1/2“ 6.5/8“ 7” 7.5/8“ 7.3/4” 8.5/8“ 9.5/8“ 9.5/8“ 9.7/8“ 10.3/4” 10.3/4” 11.3/4“ 11.7/8“ 12.3/4“ 13.3/8“ 13.5/8“ 14“ Guide P/N Screw P/N Spider Guide Plates Washer P/N Guide P/N Screw P/N Washer P/N Diameter 752930 752935 752935 752710 ø 145 735715 ø 165 752940 752720 ø 205 752945 752725 ø 225 752965 752730 ø 250 752970 752308 752309 752735 752333 752325 ø 280 752975 752740 ø 305 752980 752745 ø 330 752985-2 752755 ø 355 752990-2 752760 ø 375 752995-2 752770 ø 385 Slips, Inserts Slip Assemblies API Size 5.1/2” 7.5/8“ 9.5/8“ 10.3/4“ 11.3/4“ SIZE COMPONENTS 14“ Standard type (B+V upgrade) Pipe Size 4.1/2” 5“ 5.1/2“ 6.5/8“ 7” 7.5/8“ 7.3/4” 8.5/8“ 9“ 9.5/8“ 9.5/8“ 9.7/8“ 10“ 10.3/4” 10.3/4” 11.3/4“ 11.7/8“ 12.3/4“ 13.3/8“ 13.5/8“ 14“ Norm type (B+V normal) Slips Set P/N Inserts P/N-Qty Slips Set P/N Inserts P/N-Qty 735530-2 735500-2 735490-2 735485-2 735460-2 735480-2 735450-2 735445-2 735440-2 735395-2 735430-2 735375-2 735380-2 735385-2 735390-2 350909-60 350610-60 350111-60 350011-60 350911-72 350611-72 350111-72 351011-72 350811-72 350712-72 350112-72 351112-72 350612-72 350413-72 350113-72 735560 735550 735540 735530 735500 735490 735485 735460 735450 735445 735440 735430 735435 735465 735455 735375 735380 735385 735390 350905-36 350506-36 350107-36 350909-60 350610-60 350111-60 350011-60 350911-72 350111-72 351011-72 350811-72 350112-72 350912-72 350012-72 350112-72 351112-72 350612-72 350413-72 350113-72 48 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 DRAWINGS & SPARE PARTS DRAWINGS + SPARE PARTS 49 7. DRAWINGS, PART LISTS AND SPARE PARTS Info Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Repair Repair by Customer It is only permissible for the customer/company operating the machine to replace defective parts with OEM (Original Equipment Manufacturer) parts approved by B+V in conformance with the present operating instructions. Use of parts not approved by B+V voids the guarantee. Repair by Manufacturer Ensure that any repair work required on the BVE / BVS 350 is performed only by B+V or an authorized service company. Info Malfunction Please contact the B+V Technical Support or one of the authorized service companies to perform repair or maintenance work. If a malfunction occurs or the BVE / BVS 350 does not operate as expected, trouble shoot as follows: If the cause of the malfunction cannot be determined and remedied, contact B+V Technical Support. 1. 2. 3. 4. 5. 6. 7. Check whether the Slip,and Slip Adapter have been installed for the size/type of pipe used. Check for proper lubrication of the BVE / BVS 350 . Collect all information on the malfunction and define the problem. Attempt to find a quick solution to the problem. Check the last changes/modifications. Isolate the problem. Replace any defective components. Info In the event of problems, which cannot be remedied with the aid of this manual, please contact the B+V Technical Support or one of the authorized service companies. DRAWINGS & SPARE PARTS 50 Operating Instructions - Elevator / Spider Securing Screws with Nord Lock washers Nord Lock bolt securing systems use geometry to safely lock bolted joints in the most critical applications. The key is the difference in angles. Since the cam angle „α“ is larger than the thread pitch „β“, the pair of washers expands more than the corresponding pitch of the thread. Any attempt from the bolt/nut to rotate loose is blocked by the wedge effect of the cams. When the pushed movements of the device will get in contact with the under surface of the securing plate, this surface contact will secure the plate and prevents any motion in the axial direction. Fig. 1: Nord Lock Washer principle illustration Fig. 2: Nord Lock Washer detailed illustration PN 735001-Y-CB-D - Revision: 001 08-2014 Tightening torques for Nord Lock lock washers Thread d mm (“) D mm (“) T mm (“) Mv Nm (lb ft) M6 6.5 (0.26) 10.8 (0.43) 1.8 (0.07) 12 (8.9) M8 8.2 (0.32) 13.5 (0.53) 2.6 (0.10) 30 (22.1) M10 10.3 (0.41) 16.6 (0.65) 2.6 (0.10) 59 (43.5) M12 13.0 (0.51) 19.5 (0.77) 2.6 (0.10) 103 (76) M14 14.5 (0.57) 23.0 (0.91) 3.7 (0.15) 160 (118) M16 17.0 (0.67) 25.4 (1.00) 3.7 (0.15) 250 (184) M18 19.5 (0.77) 29.0 (1.14) 3.7 (0.15) 350 (258) M20 21.0 (0.83) 30.7 (1.21) 3.7 (0.15) 490 (361) M22 22.9 (0.90) 34.5 (1.36) 3.7 (0.15) 660 (487) M24 26.0 (1.02) 39.0 (1.54) 3.7 (0.15) 850 (627) M27 28.5 (1.12) 42.0 (1.65) 4.6 (0.18) 1220 (900) M30 30.5 (1.20) 47.0 (1.85) 4.6 (0.18) 1600 (1180) M33 33.5 (1.32) 48.5 (1.91) 4.6 (0.18) 2200 (1623) Contact to Parts Department Info Please contact the B+V Technical Support or one of the authorized service companies to order replacement parts or in the event of any questions. Dimensions with larger outside diameters (oblong bores) M6 6.5 (0.26) 13.5 (0.53) 2.6 (0.10) 13 (9.6) M8 8.6 (0.34) 16.6 (0.65) 2.6 (0.10) 32 (23.6) M10 10.3 (0.41) 21.0 (0.83) 2.6 (0.10) 64 (47.2) M12 13.0 (0.51) 25.4 (1.00) 3.7 (0.15) 110 (81) M16 17.0 (0.67) 30.7 (1.21) 4.0 (0.16) 260 (192 Info DRAWINGS & SPARE PARTS As a result from tests the NORD LOCK washers were safely secured even after reuse 30 times. Only a limited part of the clamp load was lost due to normal settlements between contact surfaces. The cam edges of the washers got rounded off but were still intact after the reuse test. The best thing to do is to make ocular inspection of the washers during every maintenance. Make sure that the cams (cam tops) look good and that the teeth are not worn off. Lubricate the joint and the mating surfaces if possible so that the friction conditions do not change. When reassembling, care should be taken that the two washer halves are mated correctly. If all these criteria are met, the washers can be safely reused. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 51 DRAWINGS AND PART LISTS 735001-Y-CB B+V Type BVE-350 Elevator air operated 12 22 21 12 22 34 33 6.3 6.2 6.1 6.4 13 12 25 30 26 29 4.1 4.5 4.6 14 16 15 23 12 13 27 4.2 2.7 2.5 2.8 2.3 2.4 31 32 4.3 4.4 5 17 18 19 20 28 2.6 2.1 2.2 3.2 9 1 10 11 27 29 8 3.3 3.5 3.1 3.4 3.6 24 7 36.6 35 36.7 36.5 36.4 36.2 36.1 DRAWINGS & SPARE PARTS 52 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 08-2014 Pos. Qty. Part No. Description 1 1 735100-BF-CB Body BVE/S 350 2 1 735104 Door Assembly 2.1 1 735101-BF Door 2.2 1 735103-1 Door Hinge Pin 2.3 1 735105-1 Door Pin 2.4 1 752103-1 Securing Plate 2.5 1 752204 Bolt Assembly 2.6 8 70064 Grease Nipple 2.7 2 645198 Screw 2.8 2 735854 Washer 3 2 735109 Link Block Assembly 3.1 1 735102 Link Block 3.2 1 735111 Screw 3.3 1 735110 Nut 3.4 1 752224 Screw 3,5 1 775015-1 Nut 3.6 2 752331 Cotter Pin 4 1 735106 Yoke Assembly 4.1 1 735108 Yoke 4.2 2 752310 Yoke Bushing 4.3 1 752208 Yoke Clevis 4.4 1 735207 Yoke Eye Bolt 4.5 1 651530-1 Screw 4.6 1 613825 Safety Sheet 5 1 752111 Lock Bracket Assembly 6 1 752108 Slip Retainer Pin Assembly 6.1 1 752209 Retainer Pin 6.2 1 752210 Roller 6.3 1 752313 Retaining Ring 6.4 1 70064 Grease Fitting 7 1 735336 Security Handle 8 1 752206 Slip Stop Pin 9 7 70064 Grease Nipple 10 7 735122 Screw 11 7 752108 Slip Retainer Pin Assembly 12 16 792104 Washer 13 12 735326 Screw 14 2 752220 Yoke Pivot Pin 15 2 752321 Yoke Pivot Pin Washer 16 2 752331 Cotter Pin 17 5 792106 Washer 18 2 752324 Cap Screw 19 3 725467 Screw 20 1 735800 Pneumatic Assembly 21 1 735121 Cover Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 DRAWINGS & SPARE PARTS 735001-Y-CB Elevator Parts list 53 Pos. Qty. Part No. Description 22 4 613823 Screw 23 1 735114-CB Cover Plate 24 1 735115-CB Cover Plate 25 1 735117-CB Cover Plate 26 1 671638 Warning sign Blohm + Voss 27 2 671640 Warning sign "Hands" - sticker 28 1 671641 Warning sign "squeeze danger" 29 3 671642 Warning sign "GREASE DAILY" 30 1 613129 Sticker Hotline 31 1 752317 Lock Spring Pin 32 1 80340-1 Cotter Pin 33 2 99615 Cotter Pin 34 1 - Slip Assembly 35 1 - Elevator Guide Plate Assembly 36 1 752600 Casing Guide Bell Assembly 36.2 2 752337 Screw 36.3 2 613556-41 Nut 36.4 2 752339 Cotter Pin 36.5 4 752329 Screw 36.6 4 775015-1 Nut 36.7 4 752331 Cotter Pin 37 - 735700 Upper Guard 38 - - Upper Guard Guide Plate Assembly 39 - 752765-1 Spider Adapter Plate 40 1 671638 Warning sign Blohm + Voss 41 2 671640 Warning sign "Hands" - sticker 42 2 735336 Security Handle 43 1 671641 Warning sign "squeeze danger" 44 3 671642 Warning sign "GREASE DAILY" DRAWINGS & SPARE PARTS 54 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 735001-Y-CB B+V Type BVS-350 Spider air operated 37.4 37.3 38 37.2 37.1 12 22 21 12 22 37 33 6.3 6.2 6.1 6.4 13 12 25 30 26 29 4.1 4.5 14 16 15 23 12 13 27 4.2 2.7 2.5 2.8 2.3 2.4 31 32 4.3 4.4 5 17 18 19 20 28 2.6 2.1 2.2 3.2 9 1 27 29 3.3 3.5 3.1 3.4 3.6 24 DRAWINGS & SPARE PARTS 39 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 55 735001-Y-CB Spider Parts list DRAWINGS & SPARE PARTS Pos. Qty. Part No. Description 1 1 735100-BF-CB Body BVE/S 350 2 1 735104 Door Assembly 2.1 1 735101-BF Door 2.2 1 735103-1 Door Hinge Pin 2.3 1 735105-1 Door Pin 2.4 1 752103-1 Securing Plate 2.5 1 752204 Bolt Assembly 2.6 8 70064 Grease Nipple 2.7 2 645198 Screw 2.8 2 735854 Washer 3 2 735109 Link Block Assembly 3.1 1 735102 Link Block 3.2 1 735111 Screw 3.3 1 735110 Nut 3.4 1 752224 Screw 3,5 1 775015-1 Nut 3.6 2 752331 Cotter Pin 4 1 735106 Yoke Assembly 4.1 1 735108 Yoke 4.2 2 752310 Yoke Bushing 4.3 1 752208 Yoke Clevis 4.4 1 735207 Yoke Eye Bolt 4.5 1 651530-1 Screw 4.6 1 613825 Safety Sheet 5 1 752111 Lock Bracket Assembly 6 1 752108 Slip Retainer Pin Assembly 6.1 1 752209 Retainer Pin 6.2 1 752210 Roller 6.3 1 752313 Retaining Ring 6.4 1 70064 Grease Fitting 7 1 735336 Security Handle 8 1 752206 Slip Stop Pin 9 7 70064 Grease Nipple 10 7 735122 Screw 11 7 752108 Slip Retainer Pin Assembly 12 16 792104 Washer 13 12 735326 Screw 14 2 752220 Yoke Pivot Pin 15 2 752321 Yoke Pivot Pin Washer 16 2 752331 Cotter Pin 17 5 792106 Washer 18 2 752324 Cap Screw 19 3 725467 Screw 20 1 735800 Pneumatic Assembly 21 1 735121 Cover 56 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Qty. Part No. Description 22 4 613823 Screw 23 1 735114-CB Cover Plate 24 1 735115-CB Cover Plate 25 1 735117-CB Cover Plate 26 1 671638 Warning sign Blohm + Voss 27 2 671640 Warning sign "Hands" - sticker 28 1 671641 Warning sign "squeeze danger" 29 3 671642 Warning sign "GREASE DAILY" 30 1 613129 Sticker Hotline 31 1 752317 Lock Spring Pin 32 1 80340-1 Cotter Pin 33 2 99615 Cotter Pin 34 1 - Slip Assembly 35 1 - Elevator Guide Plate Assembly 36 1 752600 Casing Guide Bell Assembly 36.2 2 752337 Screw 36.3 2 613556-41 Nut 36.4 2 752339 Cotter Pin 36.5 4 752329 Screw 36.6 4 775015-1 Nut 36.7 4 752331 Cotter Pin 37 - 735700 Upper Guard 38 - - Upper Guard Guide Plate Assembly 39 - 752765-1 Spider Adapter Plate 40 1 671638 Warning sign Blohm + Voss 41 2 671640 Warning sign "Hands" - sticker 42 2 735336 Security Handle 43 1 671641 Warning sign "squeeze danger" 44 3 671642 Warning sign "GREASE DAILY" DRAWINGS & SPARE PARTS Pos. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 57 735104 Door assembly 735104 Parts list Pos. Qty. Part no. Description 1 1 735101-BF Door 2 1 735103-1 Door hinge pin 3 1 735105-1 Door pin 4 1 752103-1 Securing plate 5 1 752204 Bolt assembly 6 8 70064 Grease nipple 7 2 645198 Screw 8 2 735854 Washer DRAWINGS & SPARE PARTS 36 58 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 752204 Bolt assembly 6 4 5 2 3 7 1 752204 Parts list Qty. Part no. Description 1 752205 Plate 2 1 612554-1 Screw 3 1 55358 Lifting Eye 4 2 645037-2 Shackle 5 2 660414-1 Eye screw 6 1 645037 Rope 7 1 615879 Washer DRAWINGS & SPARE PARTS Pos. 1 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 59 735109 Link Block assembly 6 2 3 4 1 5 6 735109 Parts list Pos. Qty. Part no. Description 1 1 735102 Link block 2 1 735111 Screw 3 1 735110 Nut 4 1 752224 Screw 5 1 775015-1 Nut 6 2 752331 Cotter Pin DRAWINGS & SPARE PARTS 60 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 735106 Yoke assembly 735106 Parts list Qty. Part no. Description 1 735108 Yoke 2 2 752310 Yoke bushing 3 1 752208 Yoke clevis 4 1 735207 Yoke eye bolt 5 1 651530-1 Screw 6 1 613825 Safety Sheet DRAWINGS & SPARE PARTS Pos. 1 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 61 735800 Pneumatic Arrangement 735800 Parts list DRAWINGS & SPARE PARTS 62 Operating Instructions - Elevator / Spider Pos. Qty. Part no. Description 1 2 735805 Air Cylinder Assembly for BVE/S 350 2 1 752802 Control Valve Assy. 3 4 613147 Elbow screw fitting 4 4 613148 Elbow Screw Fitting 5 1 613163 Elbow screw fitting 6 1 613162 male stud coupling 7 1 615703 Coupling 1/2" 8 1 70116 Washer 9 1 752820 Elbow Bulkhead lead in Fitting 10 1 752829 Adapter 11 1 752828 Plug Nipple 12 0,49 613161 Hose Ø12 13 1,25 613155 Hose Ø8 14 1,08 613155 Hose Ø8 15 0,44 613155 Hose Ø8 16 0,48 613155 Hose Ø8 17 4 613173 Glue holder for cable clip PN 735001-Y-CB-D - Revision: 001 08-2014 735800 Parts list Qty. Part no. Description 1 2 735801 Air Cylinder Assembly 2 1 752802 Control Valve Assembly 3 2 612697 Screw 4 2 752396 Spring Washer 5 1 735810 Set Air Hose Assemblies 6 - - - 7 1 752821 Screw Socket 8 - - - 9 1 752808 90° Degree Street Elbow 10 1 752820 Elbow Bulkhead Lead In Fitting 11 1 70116 Washer 12 1 752829 Adapter 13 1 752828 Plug Pin 14 - - - 15 3 615948 Clamp 16 3 756725 Screw 17 8 613945 Swiveling screw fitting 18 8 613945-1 Seal ring DRAWINGS & SPARE PARTS Pos. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 63 735805 Air cylinder assembly 735805 Parts list Pos. Qty. Part no. Description 1 1 735806 Air cylinder 2 1 735849 Cylinder eye 3 1 80250-1 Pin 4 3 80250-2 Washer 5 1 80250-3 Cotter pin 6 1 735856 Cylinder foundation 7 2 735856-1 Distance Bushing DRAWINGS & SPARE PARTS 64 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 752111 Lock assembly 2 13 5 4 12 3 15 14 6 1 8 7 9 11 10 Pos. Qty. Part no. Description 1 1 752112 Lock Bracket 2 1 752110 Slip Lock Assembly 3 1 752113 Lock Handle 4 1 752213 Bracket Pin 5 2 725416 Retaining Ring 6 1 752216 Lock Spring Plunger Guide 7 1 752215 Lock Spring Plunger 8 1 752217 Lock Spring 9 1 752317 Lock Spring Pin 10 2 650218-3 Washer 11 1 80340-1 Cotter Pin 12 1 612515 Grease Nipple 13 1 752214 Lock Rod 14 1 752113-3 Handle 08-2014 Operating Instructions - Elevator / Spider DRAWINGS & SPARE PARTS 752111 Parts list PN 735001-Y-CB-D - Revision: 001 65 752110 Slip lock assembly 2 1 3 752110 Parts list Pos. Qty. Part no. Description 1 1 752211 Lock and cam 2 1 752212 Cam spring 3 1 70814 Cotter pin DRAWINGS & SPARE PARTS 66 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 752211 Slip lock and cam 2 1 3 4 5 752211 Parts list Qty. Part no. Description 1 1 752222 Lock and cam 2 1 752223 Bush 3 1 752218 Overload plunger 4 1 752219 Overload spring 5 1 752320 Overload spring retainer screw DRAWINGS & SPARE PARTS Pos. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 67 752802 Control valve assembly 1 10 11 2 3 5 6 9 7 8 4 12 752802 Parts list Pos. Qty. Part no. Description 1 1 752802-1 Control Valve Block 2 1 735857 Valve 3 4 752841 Screw 4 1 89001 Treadle for Valve 5 1 735858 Screw 6 1 89125 Nut 7 1 612672 Screw 8 1 660414-2 Nut 9 2 752803 Defender 10 2 612661-1 Absorber III 11 5 735804-2 O-ring seal 12 1 612929 Blind Screw DRAWINGS & SPARE PARTS 68 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 735700 Upper guard guide assembly / spider 4 3 Guide Plate 2 1 735700 Parts list Qty. Part no. Description 1 1 735701 Upper guard 2 4 752332 Screw 3 5 752325 Lock washer 4 5 752333 Screw DRAWINGS & SPARE PARTS Pos. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 69 752108 Slip retainer pin assembly 4 1 2 3 752108 Parts list Pos. Qty. Part no. Description 1 1 752209 Retainer pin 2 1 752210 Roller 3 1 641011 Retainer ring 4 1 70064 Grease nipple DRAWINGS & SPARE PARTS 70 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 752600 Casing guide bell assembly / elevator 4 3 2 1 5 6 7 752600 Parts list Qty. Part no. Description 1 2 752601 Bell 2 2 752337 Screw 3 2 613556-41 Nut 4 2 752339 Cotter Pin 5 4 752329 Screw 6 4 775015-1 Nut 7 4 752331 Cotter Pin DRAWINGS & SPARE PARTS Pos. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 71 Spider adapter plate for rotary table Part no. Pipe size 752765-1 37.1/2” DRAWINGS & SPARE PARTS 72 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Upper guard guide plate / spider Part list Upgrated Upper Guard Plate / Spider Pipe Size 752710 4.1/2” 752715 5”-5.1/2” 752720 6.5/8”-7” 752725 7.5/8”-7.3/4“ 752730 8.5/8” 752735 9.5/8”-9.7/8“ 752740 10.3/4” 752745 11.3/4”-11.7/8“ 752755 12.3/4” 752760 13.3/8“-13.5/8“ 752770 14“ DRAWINGS & SPARE PARTS Part no. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 73 Guide plate assembly / elevator Body Guide Plate 31 /2" -4 1/2 31 / 4 2"- 1/2 " " Size Door Guide Plate Part list Upgrated Guide Plate Assembly / Elevator Part no. Description Pipe size PN:Body Plate PN:Door Plate 752930 Guide Plate Ass. 4.1/2” 752930-1 752930-2 752935 Guide Plate Ass. 5”-5.1/2“ 752935-1 752935-2 752940 Guide Plate Ass. 6.5/8”-7“ 752940-1 752940-2 752945 Guide Plate Ass. 7.5/8”-7.3/4“ 752945-1 752945-2 752965 Guide Plate Ass. 8.5/8” 752965-1 752965-2 752970 Guide Plate Ass. 9.5/8”-9.7/8“ 752970-1 752970-2 752975 Guide Plate Ass. 10.3/4” 752975-1 752975-2 752980 Guide Plate Ass. 11.3/4”11.7/8“ 752980-1 752980-2 752985-2 Door Guide Plate 12.3/4” ----- 752985-2 752990-2 Door Guide Plate 13.3/8” ----- 752990-2 752995-2 Door Guide Plate 14” ----- 752995-2 Do not mix new and previous Guide Plate Assemblies. DRAWINGS & SPARE PARTS 74 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Slip assembly 7 8 9 10 3 2 4 1 6 5 Parts list Standard Slips (B+V upgraded) Pos. Qty Part no. Part no. Part no. Part no. 7.5/8““x6.5/8““ PN 735530-2 7.5/8““x7““ PN 735500-2 7.5/8““ PN 735490-2 7.5/8““x7.3/4““ PN 735485-2 Description 1 735490-2-BF 735490-2-BF 735490-2-BF 735490-2-BF 1 Set Slip Assembly 2 1 735494 735494 735494 735494 Adapter left 3 1 735495 735495 735495 735495 Adapter right 4 60 350909 350610 350111 350011 Reducing insert 5 3 735496 735496 735496 735496 Insert Retainer 6 2 752221-1 752221-1 752221-1 752221-1 Hinge Pin 7 2 735405 735405 735405 735405 Spring for 350ton Slip Assembly; 8 2 752404 752404 752404 752404 Split Pin 9 9 792106 792106 792106 792106 Washer 10 9 752324 752324 752324 752324 Cap Screw 11 2 641599 641599 641599 641599 Spring-type straight pin DRAWINGS & SPARE PARTS 1 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 75 Pos. Part no. Part no. Part no. Part no. 9.5/8““ x 9““ PN 735480-2“ 9.5/8““x8.5/8““ PN 735460-2 9.5/8““ PN 735450-2 10.3/4““x9.5/8““ PN 735445-2“ Description 1 1 735450-2-BF 735450-2-BF 735450-2-BF 735430-2-BF 1 Set Slip Assembly 2 1 735494 735494 735494 735494 Adapter left 3 1 735495 735495 735495 735495 Adapter right 4 72 350611 350911 350111 351011 Reducing insert 5 3 735456 735456 735456 735436-2 Insert Retainer 6 2 752221-1 752221-1 752221-1 752221-1 Hinge Pin 7 2 735405 735405 735405 735405 Spring for 350ton Slip Assembly; 8 2 752404 752404 752404 752404 Split Pin 9 9 792106 792106 792106 792106 Washer 10 9 752324 752324 752324 752324 Cap Screw 11 2 641599 641599 641599 641599 Spring-type straight pin Pos. Qty Part no. Part no. Part no. Part no. 10.3/4““x9.7/8““ PN 735440-2“ 10.3/4““ PN 735430-2 10.3/4““ x 10““ PN 735395-2 14““ PN 735390-2 Description 1 1 735430-2-BF 735430-2-BF 735430-2-BF 735390-2-BF 1 Set Slip Assembly 2 1 735494 735494 735494 735497 Adapter left 3 1 735495 735495 735495 735498 Adapter right 4 72 350811 350112 350712 350113 Reducing insert 5 3 735436-2 735436-2 735436-2 735394 Insert Retainer 6 2 752221-1 752221-1 752221-1 752221-1 Hinge Pin 7 2 735405 735405 735405 735405 Spring for 350ton Slip Assembly; 8 2 752404 752404 752404 752221-1 Split Pin 9 9 752324 752324 752324 792106 Washer 10 9 792106 792106 792106 752404 Cap Screw 11 2 641599 641599 641599 - Spring-type straight pin Pos. Qty Part no. Part no. Part no. Description 14““x13.5/8““ PN 735385-2 14““x13.3/8““ PN 735380-2 14““x12.3/4““ PN 735375-2 735390-2-BF 735390-2-BF 735390-2-BF 1 DRAWINGS & SPARE PARTS 76 Qty 1 1 Set Slip Assembly 2 1 735497 735497 735497 Adapter left 3 1 735498 735498 735498 Adapter right 4 72 350413 350612 351112 Reducing insert 5 3 735394 735394 735394 Insert Retainer 6 2 752221-1 752221-1 752221-1 Hinge Pin 7 2 735405 735405 735405 Spring for 350ton Slip Assembly; 8 2 752404 752404 752404 Split Pin 9 9 792106 792106 792106 Washer 10 9 752324 752324 752324 Cap Screw Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Parts list Norm Slips (B+V Norm) Pos. Qty Part no. Part no. Part no. 5.1/2”x4.1/2” PN. 735560 5.1/2”x5” PN. 735550 5.1/2”x5.1/2” PN. 735540 Description 1 1 735541 735541 735541 Center Slip Segment 5.1/2” 2 1 735542 735542 735542 Left Slip Segment 5.1/2” 3 1 735543 735543 735543 Right Slip Segment 5.1/2” 4 2 735221-1 735221-1 735221-1 Hinge Pin 5 2 735404 735404 735404 Hinge Pin Cotter 6 2 735415 735415 735415 Spring 7 36 350905 350506 350107 Inserts Updated 8 3 735544 735544 735544 Insert Retainer 9 6 752324 752324 752324 Cap Screw 10 6 752325 752325 752325 Lock Washer Pos. Qty Part no. Part no. Part no. Part no. 7.5/8”x6.5/8” PN. 735530 7.5/8”x7” PN. 735500 7.5/8”x7.3/4” PN. 735485 7.5/8”x7.5/8” PN. 735490 Description 1 1 735491 735491 735491 735491 Center Slip Segment 7.5/8” 2 1 735492 735492 735492 735492 Left Slip Segment 7.5/8” 3 1 735493 735493 735493 735493 Right Slip Segment 7.5/8” 4 2 735221-1 735221-1 735221-1 735221-1 Hinge Pin 5 2 752404 752404 752404 752404 Hinge Pin Cotter 6 2 735415 735415 735415 735415 Spring 7 60 350909 350610 350011 350111 Inserts Upgrated 8 3 735496 735496 735496 735496 Insert Retainer 9 6 752324 752324 752324 752324 Cap Screw 10 6 752325 752325 752325 752325 Lock Washer Pos. Qty Part no. Part no. 9.5/8”x8.5/8” PN. 735460 9.5/8”x9.5/8” PN. 735450 Description 1 1 735451 735451 Center Slip Segment 9.5/8” 2 1 735452 735452 Left Slip Segment 9.5/8” 3 1 735453 735453 Right Slip Segment 9.5/8” 4 2 735221-1 735221-1 Hinge Pin 5 2 752404 752404 Hinge Pin Cotter 6 2 735415 735415 Spring 72 350911 350111 Inserts Upgrated 3 735456 735456 Insert Retainer 9 9 752324 752324 Cap Screw 10 9 752325 752325 Lock Washer DRAWINGS & SPARE PARTS 7 8 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 77 Pos. 1 Qty 1 Part no. Part no. Part no. 10./4”x9.7/8” PN. 735440 10.3/4”x9.5/8” PN. 735445 10.3/4”x10.3/4” PN. 735430 735431 735431 735431 Description Center Slip Segment 9.5/8” 2 1 735432 735432 735432 Left Slip Segment 9.5/8” 3 1 735433 735433 735433 Right Slip Segment 9.5/8” 4 2 735221-1 735221-1 735221-1 Hinge Pin 5 2 752404 752404 752404 Hinge Pin Cotter 6 2 735415 735415 735415 Spring 7 72 350811 351011 350112 Inserts Upgrated 8 3 735436 735436 735436 Insert Retainer 9 9 752324 752324 752324 Cap Screw 10 9 752325 752325 752325 Lock Washer Pos. Qty Part no. Part no. Part no. 11.3/4”x10.3/4” PN. 735435 11.3/4”x11.7/8” PN. 735465 11.3/4”x11.3/4” PN. 735455 Description 735434 735434 Center Slip Segment 11.3/4” 1 1 735434 2 1 735437 735437 735437 Left Slip Segment 11.3/4” 3 1 735438 735438 735438 Right Slip Segment 11.3/4” 4 2 735221-1 735221-1 735221-1 Hinge Pin 5 2 752404 752404 752404 Hinge Pin Cotter 6 2 735405 735405 735405 Spring 7 72 350912 350012 350112 Inserts Upgrated 8 3 735439 735439 735439 Insert Retainer 9 9 752324 752324 752324 Cap Screw 10 9 752325 752325 752325 Lock Washer Pos. Qty Part no. Part no. 13.3/8”x12.3/4” PN. 735410 13.3/8”x13.3/8” PN. 735400 Description 1 1 735401 735401 Center Slip Segment 13.3/8” 2 1 735402 735402 Left Slip Segment 13.3/8” 3 1 735403 735403 Right Slip Segment 13.3/8” 4 2 735221-1 735221-1 Hinge Pin 5 2 752404 752404 Hinge Pin Cotter 6 2 735415 735415 Spring 7 84 350612 350112 Inserts Upgrated 8 3 735406 735406 Insert Retainer 9 12 752324 752324 Cap Screw 10 12 752325 752325 Lock Washer DRAWINGS & SPARE PARTS 78 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Pos. Qty Part no. Part no. Part no. Part no. 14”x14” PN. 735390 14”x13.5/8” PN. 735385 14”x13.3/8” PN. 735380 14”x12.3/4” PN. 735375 Description 1 735391 735391 735391 735391 Center Slip Segment 14” 2 1 735392 735392 735392 735392 Left Slip Segment 14” 3 1 735393 735393 735393 735393 Right Slip Segment 14” 4 2 735221-1 735221-1 735221-1 735221-1 Hinge Pin 5 2 752404 752404 752404 752404 Hinge Pin Cotter 6 2 735405 735405 735405 735405 Spring 7 135 350113 350413 350612 350112 Inserts Upgrated 8 3 735394 735394 735394 735394 Insert Retainer 9 12 752324 752324 752324 752324 Cap Screw 10 12 752325 752325 752325 752325 Lock Washer DRAWINGS & SPARE PARTS 1 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 79 SPARE PARTS 735001-Y-CB-RSP Spare parts B+V Type BVE/S 350 Elevator/Spider air operated 33 6.3 6.2 6.16.4 30 26 29 4.6 14 16 27 15 2.7 33 2 pcs 99615 Cotter 32 1 pcs 80340-1 Split 31 1 pcs 752317 30 1 pcs 613129 29 3 pcs 671642 Pi Technical Warning sig Dai Warning sign dang Warning sig 2.5 2.8 28 1 pcs 671641 2.3 2.4 27 2 pcs 671640 28 26 1 pcs 671638 25 1 pcs 735117-CB Cover 24 1 pcs 735115-CB Cover 23 1 pcs 735114-CB Cover 22 4 pcs 613823 21 1 pcs 735121 Cov 20 1 pcs 735805 Air cylinder 19 3 pcs 735323 18 2 pcs 752324 17 5 pcs 792106 16 2 pcs 752331 15 2 pcs 752321 Was 14 2 pcs 752220 Yoke Pi 13 12 pcs 735326 12 16 pcs 792104 2.6 3.2 9 10 27 29 11 3.3 3.5 3.4 3.6 7 Warning sign Scre Scre Cap S Was Split Scre Was 11 7 pcs 792108 36.6 10 7 pcs 735122 9 8 pcs 70064 Grease 36.7 8 1 pcs 752206 Slip Sto 7 2 pcs 735336 6 2 pcs 752108 5 1 pcs 752111 Security Slip Reta Assem Lock As 4 1 pcs 735106 3 2 pcs 735109 2 1 pcs 735104 1 1 pcs 735100-BFCB 36.5 36.4 36.2 Elevator Item Each Unit Was Scre Yoke As Link Block Door As Gehäuse Part No Descri 37.4 37.3 33 6.3 6.2 6.1 6.4 26 14 37 1 pcs 33 2 pcs 99615 32 1 pcs 80340-1 31 1 pcs 752317 30 1 pcs 613129 30 29 3 pcs 671642 29 28 1 pcs 671641 27 2 pcs 671640 26 1 pcs 671638 25 1 pcs 735117-CB Cover Plate 24 1 pcs 735115-CB Cover Plate 23 1 pcs 735114-CB Cover Plate 22 4 pcs 613823 21 1 pcs 735121 20 1 pcs 735805 19 3 pcs 735323 Screw 18 2 pcs 752324 Cap Screw 17 5 pcs 792106 Washer Split pins 16 27 15 2.7 Cotter Pin Split pins Pin Technical Suppor Warning sign Grea Daily Warning sign "squee danger" Warning sign "Hand Warning sign Blohm+ Screw Cover Air cylinder assemb 2.5 2.8 2.3 2.4 16 2 pcs 752331 28 15 2 pcs 752321 Washer 14 2 pcs 752220 Yoke Pivot Pin 13 12 pcs 735326 Screw 12 16 pcs 792104 Washer 11 7 pcs 792108 Washer 10 7 pcs 735122 Screw 9 8 pcs 70064 Grease Fitting 8 1 pcs 752206 Slip Stop Pin 7 2 pcs 735336 Security Handle 2.6 3.2 9 27 29 3.3 6 3.5 3.4 3.6 DRAWINGS & SPARE PARTS 5 1 pcs 752111 4 1 pcs 735106 3 2 pcs 735109 2 1 pcs 735104 1 1 pcs 735100-BFCB Item Each Unit Spider 80 752765-1 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014 Part No Lock Assembly Yoke Assembly Link Block Assemb Door Assembly Gehäuse / Body Description 735001-Y-CB-RSP Spare parts list B+V Type BVE/S 350 Elevator/Spider air operated Qty. Part no. Description 2.4 1 752103-1 Securing Plate 2.5 1 752204 Bolt Assembly 2.6 10 70064 Grease Nipple 2.7 2 645198 Screw 2.8 2 735854 Washer 3.2 1 735111 Screw 3.3 1 735110 Nut 3.4 1 752224 Screw 3.5 1 775015-1 Nut 3.6 10 752331 Cotter Pin 6.1 3 752209 Retainer Pin 6.2 1 752210 Roller 6.3 3 752313 Retaining Ring 6.4 3 70064 Grease Fitting 7 1 735336 Security Handle 9 21 70064 Grease Nipple 10 7 735122 Screw 11 7 752108 Slip Retainer Pin Assembly 14 2 752220 Yoke Pivot Pin 15 2 752321 Yoke Pivot Pin Washer 16 10 752331 Cotter Pin 26 3 671638 Warning sign Blohm + Voss 27 6 671640 Warning sign "Hands" - sticker 28 3 671641 Warning sign "squeeze danger" 29 9 671642 Warning sign "GREASE DAILY" 30 3 613129 Sticker Hotline 33 10 99615 Cotter Pin 36.2 2 752337 Screw 36.3 2 613556-41 Nut 36.4 2 752339 Cotter Pin 36.5 4 752329 Screw 36.6 4 775015-1 Nut 36.7 12 752331 Cotter Pin 37.3 5 752325 Lock Washer 37.4 5 752333 Screw DRAWINGS & SPARE PARTS Pos. 08-2014 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 81 735001-Y-CB-RSP Spare parts list ( Elevator/Spider air operated) Pos. Qty. Part no. Description 1 1 735000-Y-RSP Spare Parts Elevator/Spider manually operated 2 1 735800-RSP Spare Parts Pneumatic Arrangement 735800-RSP Spare parts Pneumatic Arrangement Pos. Qty. Part no. Description 2 1 752802 Control Valve Assy. 7 1 615703 Coupling 1/2" 12 0,49 613161 Hose Ø12 13 1,25 613155 Hose Ø8 14 1,08 613155 Hose Ø8 15 0,44 613155 Hose Ø8 16 0,48 613155 Hose Ø8 752822 Spare parts Elevator Air Supply Hose Assy. 52.1/2 ft Pos. Qty. Part no. Description 1 1 752824 Air Hose 16m 2 1 752827 Clutch-Coupling 752822 Spare parts Spider Air Supply Hose Assembly 26 ft Pos. Qty. Part no. Description 1 1 752825 Air Hose 8m 2 1 752827 Clutch-Coupling DRAWINGS & SPARE PARTS 82 Operating Instructions - Elevator / Spider PN 735001-Y-CB-D - Revision: 001 08-2014