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INSTALLATION MANUAL
INERT-SIEX 200-300
IG-541
INERT GASES at 200 and 300 bar
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INDEX
References to other manuals of the system .................................................................................. 5
1.
Distribution piping and fittings ........................................................................................ 8
1.2
Pipe joints (Fittings) ......................................................................................................... 8
1.3
Reducers ........................................................................................................................... 8
1.4
Cleaning ........................................................................................................................... 8
1.5
Threads ............................................................................................................................. 9
1.6
Installation........................................................................................................................ 9
1.7
Approximate diameters .................................................................................................... 9
1.8
Electrical clearances......................................................................................................... 9
2.1
Installation instructions .................................................................................................. 12
2.2
Positioning the installed nozzle...................................................................................... 13
3.
Installing cylinder fixing brackets.................................................................................. 14
3.1
Brackets for a single (modular) cylinder........................................................................ 14
3.2
Brackets for a single row cylinder bank......................................................................... 16
3.3
Brackets for a double row cylinder bank ....................................................................... 19
3.4
Brackets for a single (modular) cylinder anchored to the floor ..................................... 21
3.5
Brackets for a single row cylinder bank anchored to the floor without weighing device..
..................................................................................................................................... 22
3.6
Brackets for a double row cylinder bank anchored to the floor without weighing device
..................................................................................................................................... 23
3.7
Brackets for a single cylinder with continuous weighing (modular) ............................. 25
3.8
Brackets for a single row cylinder bank with continuous weighing .............................. 26
3.9
Brackets for a single row cylinder bank with continuous weighing .............................. 29
4.
Installing the container, cylinder or bottle. .................................................................... 31
4.1
Handling of the container, cylinder or bottle ................................................................. 31
4.2
Installation of a single cylinder (modular cylinder) ....................................................... 33
4.3
Installation of cylinders in a single row cylinder bank .................................................. 34
4.4
Installation of cylinders in a double row cylinder bank ................................................. 35
4.5
Installation of single cylinder with weighing device ..................................................... 38
4.6
Installation of single row cylinder bank with weighing device ..................................... 39
4.7
Installation of double row cylinder bank with weighing device .................................... 40
5.
Installing the manifold and manifold brackets............................................................... 41
5.1
Installing the manifold for single and double row cylinder banks................................. 41
5.2
Installing the manifold for single and double row cylinder banks with weighing device .
..................................................................................................................................... 42
6.
Installing main / reserve check valves (Models 227VALAN40-23L / 227VALAN50125L / 227VALAN-80L) ............................................................................................... 43
7.
Installing selector valves ................................................................................................ 47
7.1
Connection of the selector valve of (3/4” to 2”) to the manifold or pipe....................... 47
7.2
Connection of the selector valve of (2 1/2” to 4”) to the manifold or pipe.................... 50
7.3
Connection of the selector valve to the pipe .................................................................. 53
7.4
Connection of the pneumatic release line for the activation of the selector valve......... 55
7.4.1 Actuation by means of selector valve ............................................................................ 55
7.4.1.1 Installation non-return valve in line (VALAN-WFR8 / WFR8-316) ............................ 59
7.4.2 Actuation by mean of nitrogen cartridge (pilot)............................................................. 61
7.5
Operating scheme for the selector valves....................................................................... 62
7.5.1 With selector cabinet...................................................................................................... 62
7.5.2 With pilot cartridge ........................................................................................................ 63
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7.6
7.7
7.8
7.8.1
7.8.2
7.8.3
8.
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.8.1
8.8.2
9.
9.1
10.
10.1
11.
11.1
12.
13.
13.1
14.
15.
16.
Conduction of the release line........................................................................................ 65
Positioning of the selector valve .................................................................................... 66
Operating instructions .................................................................................................... 66
Operating in stand-by without gas flow ......................................................................... 66
Operating with gas flow in open position ...................................................................... 67
Operating with gas flow in closed position.................................................................... 67
Installing the weighing device SIEX-WD...................................................................... 68
Brackets and cylinders ................................................................................................... 69
Continuous weighing device kit (mechanical part)........................................................ 70
Location of the discharge manifold................................................................................ 73
Adjustment of the weighing device (mechanical part)................................................... 73
Continuous weighing device kit (electrical part) ........................................................... 74
Connection of the actuator heads of the pilot bottle (electrical, manual, etc.)............... 75
Positioning the weighing device once installed ............................................................. 77
Operating instructions .................................................................................................... 78
Regular operation ........................................................................................................... 78
Operation due to loss of load.......................................................................................... 78
Installing discharge hoses............................................................................................... 79
Single cylinder system (modular cylinder) .................................................................... 79
Installing Wall bypasser adaptor (POADPM xx)........................................................... 82
Cylinder bank ................................................................................................................. 84
Installing flexible activation hoses................................................................................. 86
Installing of the bleed valve in the release line (POVV8).............................................. 89
Installing the 6x4 mm cooper tube (POLATCU)........................................................... 90
Installing the pilot bottle (for banks of more than 9 cylinders)...................................... 93
Installing Suttle valve (VALAN-62).............................................................................. 96
Installing the pilot cartridge (100M0,08UFA / 100M0,18UFA) ................................... 98
Installing the remote release pneumatic line ................................................................ 100
Installation remote release manual pull station without tension (TK-DMS / TK-DMS2)
and pulley elbows (TK-CP).......................................................................................... 102
17.
Installing the pulley-elbows (TK-CP) .......................................................................... 107
18.
Installing the pressure switch (POINPRE) and discharge indicator (POID) ............... 108
18.1 Installing the pressure switch on the discharge manifold (cylinder bank)................... 108
18.1.1 Installing the pressure switch (POINPRE) on modular cylinder systems.................... 110
18.2 Installing the discharge indicator (POID) on the discharge manifold (cylinder bank) 114
19.
Installing actuator heads............................................................................................... 116
19.1 Installing 227DM manual actuator head ...................................................................... 118
19.2 Installing 227DMS manual actuator head.................................................................... 121
19.3 Installing 227DMR manual actuator head ................................................................... 123
19.4 Installing 227CNM pneumatic-manual actuator head ................................................. 124
19.5 Installing 227CMC cable-operated manual release head............................................. 126
19.6 Installing the manual actuator head and with protective box 227CMCC .................... 128
19.7 Installing thermal-manual actuator head KCTM / KCTM-R / KCTM-C .................... 130
19.8 Installing thermic pneumatic-mechanical detector SIEX-NTD-C008 / SIEX-NTD-C018
................................................................................................................................... 133
19.9 Installing 227CN / 227CNTK pneumatic actuator head .............................................. 136
19.10 Installing the 227SOL / 227SOLR / 227SOLC / 227SOLCR / 227SOLC125 /
227SOLCR125 re-assembled electrical actuator head................................................. 138
20.
Installing the pneumatic trip (POSX-NAU) or with protection box (POSX-NAUC).. 144
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21.
Installing the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C / TK-COMPLEX /
TK-COMPLEX-B / TK-COMPLEX-C / TK-COMPLEX-C. MECHANICAL
CONTROL UNIT ........................................................................................................ 148
21.1 Mechanical control unit TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C ......... 148
21.2 Installing the TK-DPDT microswitch for TK-SIMPLEX / -B .................................... 154
21.3 Installing the TK-DPDT microswitch for TK-COMPLEX / -B /-C ............................ 156
21.4 Mechanical control unit TK-COMPLEX / TK-COMPLEX-B / TK-COMPLEX-C ... 157
22.
Installing remote manual pull station with tension (TK-DMC / TK-DMC2) .............. 163
23.
Installing the Pulley tee for double manual actuator (TK-TE)..................................... 167
24.
Installing the Pulley tee for double manual actuator (TK-TEC).................................. 170
25.
Installing mechanical detection kits TK-KIT-T-F / TK-KIT-T-B / TK-KIT-C-F / TKKIT-C-B / TK-KIT-A-F / TK-KIT-A-B ...................................................................... 171
26.
Installing or replacement the pressure gauge ............................................................... 173
27.
Installing or replacement the pressure switch .............................................................. 177
28.
Installing the warning signs.......................................................................................... 182
ANNEX A: MSDS IG-100……………………………..………………………………….....183
ANNEX B: MSDS IG-01……………………………..…………………………..………......186
ANNEX C: MSDS CO2………………...……………..……………………….…………......189
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References to other manuals of the system
-Design manual.
1.
2.
3.
4.
5.
6.
DESIGN
DISTRIBUTION PIPING AND FITTINGS
NOZZLE SELECTION
SUMMARY OF THE STEPS TO FOLLOW TO CALCULATE A IG-541 SYSTEM
SOTWARE DISCHARGE CALCULATION
INSTALLATION AND MAINTENANCE
-System components manual.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
IG-541 gas container
Container stickers
Container valves
Pressure switch for container valve
Manual actuator
227DMS Manual actuator head
Pneumatic actuator head
227CNM Pneumatic-manual actuator head
Re-assembled electrical actuator head (24 VDC)
Re-assembled electrical actuator head (24 VCD)
Re-assembled electrical actuator head (125 VAC)
Pneumatic trip
Thermal-manual actuator head
Cable-operated manual actuator head and with protective box 227CMC / 227CMCC
Remote manual pull station without tension (TK-DMS)
Remote manual pull station without tension to build in (TK-DMS2)
Inox steel cable (KWR-50)
Inox steel cable (KWR-100)
End of line (TK-FL)
End of line (TK-FL2)
Double micro-switch (TK-DPDT)
Mechanical control unit
Mechanical detection kits
Fusible link (KFTxxx)
Thermo bulb (KBTXXXX)
Remote manual pull station with tension (TK-DMC / TK-DMC2)
Elbow pulley type compression (TK-CP)
Pulley tee for double manual actuator (TK-TE)
Pulley tee for double manual actuator (TK-TEC)
Pressure switch (POINPRE)
Discharge indicator model POID
Weighing device (SIEX-WD)
Fixing brackets (modular, single and double row)
Fixing brackets anchored to the floor without weighing device
Fixing brackets with weighing device
Manifold fixing bracket in manifold cylinders (in simple or double row)
Manifold fixing bracket in manifold cylinders for weighing device in manifold cylinders.
Flexible discharge hose
Elbow adapters (systems to 200 bar)
Wall bypass adaptor (POADPM xx)
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41.
Flexible activation hoses
42.
Cooper pipe 6x4 mm (POLATCU) (systems to 200 bar)
43.
Check Valves
44.
Check valve main – reserve (Models 227VALAN-40-23L / 227VALAN-50-125L / 227VALAN-80L)
45.
Calibrated pressure reducer (ARESxx)
46.
Non-return valve in line (VALAN-WFR8 / WFR8-316)
47.
Suttle valve (VALAN-62)
48.
Pilot bottle (banks of 6 or more cylinders or systems with selector valves) 100MxxxUFx-x
49.
Pilot Cartridge (Model 100M008UFA and 100M018UFA)
50.
Discharge nozzle (Model FEDRxxxxx)
51.
Selector valves (SVD
52.
Disable device valve (SVAxxx / SVAxxSH)
53.
Three ways isolated valve (SVA6-3W)
54.
Bleed valve (POVV8)
55.
Discharge manifold for cilindres batteries
56.
Diaphragm valve (CVAD15)
57.
Manifold pressure relief valve (VREC / VREC-O)
58.
Odorizer (D15 / D20)
59.
Warnning sign (model POSEÑALES)
60.
Combinations to container valves
ANNEX 1: IG-541 Cylinders fill pressures and lengths
ANNEX 2: Pilot cylinders lengths
-Operating manual.
1.
2.
3.
4.
GENERAL
OPERATING PROCEDURE
OPERATION AFTER A FIRE
REFILLING THE CYLINDERS
-Maintenance manual.
1.
Introduction
2.
Maintenance procedures
3.
Inspection programme
4.
Service and maintenance (by specialised personnel)
5.
Hydrostatic pressure test of the cylinder
6.
Service
7.
Removing a single cylinder from a modular system
8.
Nitrogen pilot bottle service and maintenance
ANNEX A. Guide for inspection of system after installation
ANNEX B. Refilling procedure
ANNEX C. List of replacement parts
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INSTALLATION MANUAL
This manual contains installation instructions for components described in the System Component
Manual for INERT-SIEX200-300 fixed extinguishing systems using inert gases (IG-541). Before
installation, the list of material in the System Design Manual should be consulted to ensure all the
necessary components are available. This manual does not cover the detection and control elements
associated with the extinguishing system.
NOTE: SIEX-HC fixed extinguishing systems manufactured by SIEX, containing IG-541
extinguishing agent, are custom designed for a specific application. If the
components described here are assembled with another manufacturer’s
components, or are used for another application not described in this manual, the
component operation will not be correct. In this case, SIEX does not
guarantee nor will be responsible for improper use or application of
the product.
Any non-approved use or application and/or any non-approved modification of the
product or its operation may result in serious accidents and/or personal injury.
SIEX is not responsible for any non-approved use or application.
The equipment must not be subjected to adverse mechanical or chemical atmospheric conditions or
other damage which might affect the operational capability of the equipment. The equipment must be
installed in accordance with NFPA-2001 (current edition), ISO-14520 or UNE-EN 15004 standards, and
approved by the authority having jurisdiction.
CAUTION
YOU ARE HANDLING PRESSURISED EQUIPMENT
INERT-SIEX541 200-300 CYLINDERS AND
CYLINDER VALVE ASSEMBLIES
MUST BE INSTALLED AND COMMISSIONED
IN ACCORDANCE WITH THE CONTENTS
OF THIS MANUAL.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY CAUSE
THE CYLINDERS DISCHARGING VIOLENTLY,
WHICH COULD CAUSE SERIOUS INJURY TO
THE PERSONS HANDLING THEM AND
DAMAGE TO THE SURROUNDING AREA.
THIS MANUAL IS ONLY FOR PHYSICAL INSTALLATION AND
MUST BE USED IN CONJUCTION WITH THE COMPONENT MANUAL
TO ENSURE THAT THE APPROPIATE RESTRICTIONS
AND LIMITATIONS ARE MET.
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1. Distribution piping and fittings
This section refers to design by computer calculations or pre-engineered systems with pipework.
Examine the planned configuration to ensure that the pipework and nozzles do not interfere with objects
in the hazard area, and make any necessary changes before proceeding with the installation. The
pipework and fittings must comply with the limitations detailed below:
ATTENTION
The calculation program for the clean agent has been investigated and validated for the types of fittings,
types of pipe and pipe inside diameters included in this manual.
1.1 Piping
All the installed piping must be in accordance with the latest requirements included in NFPA-2001, ISO14520 or UNE-EN 15004. They must be made of non-combustible material, and have physical and
chemical characteristics that guarantee their integrity under the stresses to which they will be subjected.
For the wall thickness calculation we must take into account that they have to withstand a pressure
equal to that of the extinguishing gas when stored at 50ºC.
Acceptable piping includes galvanised or black steel to pipe Standard DIN and ANSI B31.1. The types
of pipe that must not be used are cast iron, steel pipes to ASTM A-120 specifications and all
non-metallic pipes. Seamless steel pipe of grade ASTM A-106 B is recommended.
1.2
Pipe joints (Fittings)
The mode of joining the pipes must be by jeans of threaded fitting (BSP or NPT) or welded fittings, or
with high pressure bridles.
The high pressure bridles must be a minimum of 3000 lbs rated.
The cast iron fittings must be a minimum of 3000 lbs rated.
Use threaded accessories of 3000 lbs according to regulation ANSI B1.20.1. or ISO 7-1
Use soldered accessories of 3000 lbs according to regulation ASME Boiler and Pressure Vessel Code.
1.3
Reducers
All reductions in the pipe size must be made using reducing fittings such as concentric reducers. Double
elbow reducers are not acceptable.
The system installation drawings (calculation software) must be taken as a reference for sizes and
lengths of pipes. The maximum pipe diameters and lengths indicated in this manual must be adhered
to.
1.4
Cleaning
All pipe sections must be fitted and assembled with the appropriate sealants, e.g. Teflon tape or paste
(in the case of threaded pipe). All rough edges and residual oils must be removed afterwards.
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1.5
Threads
It is recommended that Teflon tape be used, applied only to the male threads of the pipe. When Teflon
paste is used, impregnate at least one turn of the male thread and one of the female thread. The
threads of all the pipes and fittings must be properly sealed.
When 3000 lb fittings with NPT threads are used, ensure that the pipes also have NPT threads.
1.6
Installation
All piping must be installed in line with industry best practice. The pipework must be secured with
supports that allow for its expansion and contraction.
Supports must be located between elbows that are 600 mm apart (see figure A).
Supports must be fitted 300 mm from any discharge nozzle (see figure B).
Supports must be secured to structures capable of supporting the pipework.
Figure A
1.7
Figure B
Approximate diameters
Pipes with a nominal diameter of less than 10 mm must not be used, except for specific applications.
Pipe sections that may be subjected to static pressure (closed sections) must be protected by a relief
valve (burst disc valve piped to atmosphere).
1.8
Electrical clearances
Where electrical conductors are present, the minimum distances stipulated in the High Voltage Regulations
must be observed (ANSI C2, NFPA 70 or 29CFR 1910, Subpart S). Should it not be possible to comply with
these distances, approved insulators must be fitted to the pipes. It is recommended that the system pipework
be earthed in order to discharge any static electricity generated during the discharge of the extinguishing
agent (IG-541).
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2. INSTALLING DISCHARGE NOZZLES, WITH A CALIBRATED
ORIFICE
FEDR type discharge nozzles for INERT-SIEX200-300 fixed extinguishing systems using inert gases
(IG-541) are used to discharge the extinguishing agent within the protected area and in systems for total
flooding hazard protection (not used in local application systems).
The extinguishing agent (IG-541) is dispersed within the protected area by discharge nozzles, to ensure
a proper dispersion of the extinguishing agent within the protected area.
The discharge nozzles are screwed into the discharge piping (DIN 2440, schedule 40, 80 or 160) in a
vertical position, and can be 360º and 180º, with threads from 3/8” BSP to 2” BSP for inert gases. In all
cases the transverse nozzle diameter decreases in the direction of the flow, to avoid obstruction of the
nozzle by dry ice.
Normally, when it is necessary to discharge a different amount of gas through each nozzle, a calibrated
orifice plate must be fitted in each one.
The calibrated orifice is located inside the discharge nozzles in order to control exactly the amount of
gas to be discharged. As its name indicates, it is a circular plate with a central orifice calibrated
according to the hydraulic calculations (calculation software), and its size depends on the amount of gas
to be discharged through each nozzle. The diameter of the central calibrated orifice is marked on the
lower flat part of the nozzle. Its size is expressed in millimetres to one decimal place (for example, 12.2
mm) (see Figure below), and corresponds to a value in the calibrated orifice tables for inert gases.
Mark on the lower flat part of the nozzle with the
diameter of the central calibrated orifice
(is expressed in millimetres to one decimal place).
xx.x
Calibrated orifice according
to hydraulic calculations.
1 NOZZLE
2 CALIBRATED ORIFICE
df022ci1.dwg
The calibrated orifices must always be fitted into every nozzle that are connected to cylinders or banks
of cylinders that have more than one nozzle to protect one or several hazard areas.
The calibrated orifices are supplied from the factory assembled in the corresponding nozzles, which are
marked with the diameter of the calibrated orifice.
The discharge nozzles, with a calibrated orifice, are connected directly to the discharge pipe:
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CAUTION
TO AVOID UNNECESSARY RISKS
IT IS ADVISABLE TO INSTALL THE DISCHARGE NOZZLES
BEFORE ASSEMBLING THE CYLINDERS OR CYLINDER BANKS.
OTHERWISE,
ENSURE THAT THE RELEASE AND ACTUATION ELEMENTS
ARE DISCONNECTED OR NOT IN USE.
1 CYLINDER
2 DISCHARGE PIPE
3 NOZZLE
df001ci3.dwg
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2.1
Installation instructions
To install the nozzles, with or without a calibrated orifice, the instructions below must be followed:
1. Take the installation drawings and study the positioning of the nozzles in the hazard area.
Check that there are no light objects or items that are susceptible to move during the gas
discharge.
2. Check that the number and size of nozzles supplied agrees with the approved installation plans.
If they are to be fitted with calibrated orifices, check that they are suitable for the nozzles in
which they are to be fitted.
3. Check that the pipe rises and drops where the nozzles are to be screwed in are at the correct
distance and in optimum condition.
4. Check that the bottom surfaces of the pipe rises and drops are totally flat and perpendicular to
their axes. The threaded length of the pipe must be greater than that of the nozzle (see figure
below).
The threaded length of the
pipe must be greater than
that of the nozzle
3
3
Surfaces of the pipe rises and
drops are totally flat and
perpendicular to their axes
2
1 Nozzle
2 Calibrated orifice
3 PIpe
2
1
1
df022ci2.dwg
5. Apply Teflon tape to the male thread of the pipe drop where the nozzle is to be fitted.
6. Hold the nozzle by hand and fit the calibrated orifice in its seat (if one is to be fitted). Check that
the diameter of the central calibrated orifice is marked on the lower flat part of the nozzle.
7. Screw in the nozzle (with its orifice if appropriate) with a fixed width spanner on the pipe drop or
pap. Tighten fully until the pipe drops touch the calibrated orifices, so that they are completely
screwed in and the plate is firmly fixed.
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2.2
Positioning the installed nozzle
The usual position of the installed nozzle is vertical, as shown in Figure below.
When positioning the nozzle in the discharge pipe, the assembly steps above must be followed, while
ensuring that it is free of any obstacles which could impede the proper discharge of the extinguishing
agent.
CEILING
0.1 MAX
ON
OFF
7.1 MAX
As shown in Figure below, it must be remembered that the two types of nozzle, 360º and 180º, can be
fitted at a maximum of 0.1 m below the ceiling (or the highest protected point when the nozzles are
stacked).
180º nozzles can be located between a maximum of 0.1 m and a minimum of 50 mm from the wall,
special attention must be paid to the fitting of the 180º nozzle, that it is in the correct position for its
effective operation, with the orifices facing out and not towards the wall, as shown the figure.
180°
360°
A: 174,24 m2
180°
360°
A: 174,24 m2
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3. Installing cylinder fixing brackets
3.1
Brackets for a single (modular) cylinder
Safety cap of valve outlet.
CAUTION
AT THIS STAGE OF THE INSTALLATION,
DO NOT REMOVE EITHER THE PROTECTIVE VALVE CAP
OR THE OUTLET SAFETY PLUG.
The brackets assemblies for a modular cylinder comprise a nut, a bolt, a washer, two straps, a rear
channel, and two decorative end pieces. To ensure the container or cylinder is securely attached, it is
recommended that two fixing brackets per bottle be used, for all 40.2 litre cylinders and above.
1 Back carril
3 Fixing nuts and bolts
Each strap has a slot for insertion in the rear channel, to allow the cylinder to be correctly aligned. The
assembly channel is designed to be fixed to a rigid surface with the cylinder supported on the floor.
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To install the modular cylinder bracket, follow the instructions below:
1. Place the modular cylinder’s rear wall channel at the heights A and B above the floor and mark
on the wall the centre of the holes to be drilled.
Safety cap in valve outlet
2. Drill two holes at the marks on the surface where the rear channel is to be secured and bolt the
channel to the wall.
3. Ensure that the cylinder has its valve protective cap and outlet safety plug in place.
4. Place the cylinder (still with its valve protective cap and outlet safety plug in place) in the centre
of the channel and against it.
5. Put the cylinder straps in the channel using their slots, and encircling the cylinder. The straps
must be offered up in a horizontal position, until reaching the slots, and then rotated 90º until
vertical, in such a way as the slots in the straps engage in the channel, as shown in Figure 18.
6. Tighten the straps with the bolt, nut and washer until the cylinder is properly secured.
7. At this point, the protective valve cap can be removed and the cylinder orientated so that the
valve pressure gauge is facing forward and can be read. To be able to orientate the cylinder,
the straps have to be loosened slightly, and retightened afterwards.
8. Do not remove the outlet safety plug until indicated in the corresponding chapter of this
manual.
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3.2
Brackets for a single row cylinder bank
CAUTION
AT THIS STAGE OF THE INSTALLATION,
DO NOT REMOVE EITHER THE PROTECTIVE VALVE CAP
OR THE OUTLET SAFETY PLUG.
The bracket assemblies for cylinders in single row banks consist of: two rear channels, straps, bolts,
nuts, washers and decorative end pieces, as shown in the figure.
10
9
8
1
7
6
5
2
3
4
Bracket positions for single row banks.
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Nº
1
2
3
4/5
6
7
8
9
10
Denomination
Manifold square
Manifold system cylinder channel
Washer flat
Ex. screw
Cylinder clamp
Autoblocking nut
Screw
Manifold clamp
Nut
To install single row cylinder bank brackets, follow the instructions below:
1. Position the rear channels of the cylinder bank up to the wall and mark the centre of the holes
to be drilled.
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17/192
2. Drill holes at the marks on the surface where the rear channels are to be secured and bolt the
channels to the wall. It is recommended to make an anchoring hole for each two cylinders and
always at the ends of the channel.
3. The wall on which the bracket is to be fixed (when necessary) must be perpendicular to the
floor and sufficiently robust to support the cylinder during discharge. If the bank is to be
anchored to a partition wall, plates must be fitted so that the bracket can be secured to the back
face of the partition wall as shown below.
1
4
2
1
2
3
4
5
5
3
Partition
Support pad
Nut
Bracket
Anchor bolt
4. Ensure that all the cylinders in the bank have their valve protective caps and outlet safety plugs
in place.
5. Position the cylinders (without removing the valve protective caps and outlet safety plugs)
against the channel and aligned with reference to the manifold check valves and the discharge
hose. The bolt that supports the channel for the first cylinder channel must be located 50 mm
from the end of the channel.
6. If the manifold is not installed, measure the distance between the axes of two of the check
valves. This is the distance that must be left between the symmetrical axes of each cylinder.
(see figure).
VALAN-20A
WP 360 BAR
DN 20
N - XXXX
UL-EX26559
FM-3046929
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-20A
WP 360 BAR
DN 20
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-20A
WP 360 BAR
DN 20
N - XXXX
“UF-MI-IG-541” - 24-07-2014
P
O
S
I
T
I
O
N
F
L
O
W
18/192
7. Fit the clamps in the channel by sliding them along the slots so that they hold the cylinders
across their whole diameters. For this, the straps must be positioned horizontally, until reaching
the slots, and then rotated 90º until vertical, in such a way that the slots in the strap engage in
the channel.
8. Tighten the straps with the bolts, nuts and washers until the cylinders are properly secured.
9. At this point, the protective valve caps can be removed and the cylinders correctly oriented. To
facilitate this, the straps should be loosened slightly, and retightened afterwards.
10. Do not remove the outlet safety plugs until indicated in the corresponding chapter of this
manual.
3.3
Brackets for a double row cylinder bank
CAUTION
AT THIS STAGE OF THE INSTALLATION,
DO NOT REMOVE EITHER THE PROTECTIVE VALVE CAP
OR THE OUTLET SAFETY PLUG.
The bracket assemblies for cylinders in double row banks consist of: two front and two rear channels,
straps, bolts, nuts, washers, threaded rod, connecting nuts, wide washers and decorative end pieces.
The manifold fixing consists of two vertical channels with two perpendicular horizontal ones, complete
with straps, bolts, etc., as shown in the figure.
6
UL-EX26559
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Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Denomination
Manifold square
Manifold system cylinder channel
Washer flat
Ex. screw
Nut lane unistrut
Threaded rod
Ex. screw
Autoblocking nut
Cylinder clamp
Ex nut
Washer
Screw
Manifold clamp
Unistrut channel nut
For the assembly of the brackets of the cylinders in manifold system in double row, follow the next
guidelines:
1. Position the rear channels of the cylinder bank up to the wall, at the suitable height above the
floor, and mark the centre of the holes to be drilled.
2. Make hole with 10 mm of diameter in the quoted marks, in the surface where the rear channels
will be fixed and screw the channels to the wall. It is advisable to make a hole of anchorage for
each two cylinders and always in the end of the channels.
3. Ensure that all the cylinders in the bank have their valve protective caps and outlet safety plugs
in place.
4. Position the cylinders (without removing the valve protective caps and outlet safety plugs)
against the channel and aligned with reference to the manifold check valves and the discharge
hose. The bolt that supports the channel for the first cylinder channel must be located 50 mm
from the end of the channel.
5. If the manifold is not installed, measure the distance from axis to axis of their retain valves. That
will be the distance to be leaven between the symmetrical axis from cylinder to cylinder (see
figure).
6. Once the cylinders are in place, place the threaded rod between them and at the ends of the
channel, together with their channel linkage nuts. To do this, the nuts must be inserted in a
horizontal position and then turned clockwise 90º to a vertical position, so that the slots in the
nuts engage in the channel.
7. Once the cylinders are placed, put between them and the ends of the channel, the threaded rod
with the join nuts to the channel. For this reason, it is necessary to introduce the nuts in
horizontal position and then turn to the right 90º to their vertical position, so that the notches fit
onto the channel.
8. Place the two front channels making them to pass by the threaded rods across their holes.
9. Insert the quoted join (point 8) with the respective nut and washer of wide wing.
10. Assemble the second row of cylinders as mentioned in the points from 4 to 7 of the previous
guideline “Brackets for cylinders in manifold system in single row”.
11. At this point, the protective valve caps can be removed and the cylinders orientated so that the
valve pressure gauges are facing forwards and can be read. To orientate the rear cylinders, the
threaded rods must be loosened slightly, and retightened afterwards. To orientate the front
cylinders, the straps must be loosened slightly, and retightened afterwards.
12. Do not remove the outlet safety plugs until indicated in the corresponding chapter of this
manual.
UL-EX26559
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“UF-MI-IG-541” - 24-07-2014
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3.4
Brackets for a single (modular) cylinder anchored to the floor
1
2
13
12
11
10
9
6
8
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
UL-EX26559
FM-3046929
Denomination
Vertical side lane
Modular cylinder channel
2 Holes square
Horizontal side lane
Ex. screw
Washer flat
washer
Ex. screw
2 Holes billet
Unistrut channel nut
Ex. screw
Cylinder clamp
Ex. Autoblocking nut
“UF-MI-IG-541” - 24-07-2014
21/192
3.5 Brackets for a single row cylinder bank anchored to the floor
without weighing device
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
UL-EX26559
FM-3046929
Denomination
Top horizontal side lane
2 Holes square
Horizontal side lane
Manifold system cylinder channel
2 Holes square
Lower horizontal side lane
Ex. screw
Washer flat
washer
Ex. screw
2 Holes billet
Unistrut channel nut
Ex. screw
Ex. Autoblocking nut
Cylinder clamp
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
22/192
3.6 Brackets for a double row cylinder bank anchored to the floor
without weighing device
Type 1
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
UL-EX26559
FM-3046929
Denomination
Top horizontal side lane
Square
Top horizontal side lane
Manifold system cylinder channel
Threaded rod
Unistrut channel nut
Lower horizontal side lane
2 Holes square
Front vertical side lane
Ex. screw
Washer flat
Ex. screw
Ex. Autoblocking nut
Cylinder clamp
Ex. nut
washer
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
23/192
Type 2
7
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
UL-EX26559
FM-3046929
Denomination
Top horizontal side lane
Square
Top horizontal side lane
Manifold system cylinder channel
Threaded rod
Unistrut channel nut
Lower horizontal side lane
2 Holes square
Front vertical side lane
Ex. screw
Washer flat
Ex. screw
Ex. Autoblocking nut
Cylinder clamp
Ex. nut
washer
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
24/192
3.7 Brackets for a single cylinder with continuous weighing
(modular)
This fixing system has a horizontal frame in the top part of the brackets, designed to anchor the
individual weighing systems on which the charged cylinders rest. This type of fixing is like a cage
enclosing the cylinders, anchored either to the wall or the floor, or both.
1
2
3
4
5
6
12
11
10
7
9
8
Fixing brackets for modular cylinders
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
UL-EX26559
FM-3046929
Denomination
Framework
Top horizontal side lane
Rear vertical side lane
Front vertical side lane
Manifold system cylinder channel
Threaded rod
2 Holes square
Lower horizontal side lane
Ex. screw
Washer flat
2 Holes Billet
Ex nut
Washer
Unistrut channel nut
“UF-MI-IG-541” - 24-07-2014
25/192
3.8 Brackets for a single row cylinder bank with continuous
weighing
Type 1 for cylinders with volumes not exceeding 80 litres
18
17
16
1
2
3
15
4
14
5
13
12
6
7
10
9
8
Bracket for single row cylinder bank with continuous weighing
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
UL-EX26559
FM-3046929
Denomination
Framework
Top horizontal side lane
Rear vertical side lane
Front vertical side lane
Manifold system cylinder channel
Threaded rod
2 Holes square
Lower horizontal side lane
Washer
Ex nut
Ex. screw
Washer flat
3 Holes billet
2 Holes Billet
Unistrut channel nut
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
26/192
1
2
3
4
5
6
7
8
UL-EX26559
FM-3046929
Channels of the bracket
Front channel
Rear channel
Threaded rods
Plate with 2 holes
Plate with 3 holes
Frame of weighing
Manifold clamps
“UF-MI-IG-541” - 24-07-2014
27/192
Type 2 for cylinders with volumes exceeding 80 litres
20
19
18
1
2
3
4
11
7
8
9
10
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
UL-EX26559
FM-3046929
Denomination
Framework
Top horizontal side lane
Manifold system cylinder channel
Rear vertical side lane
Front vertical side lane
Threaded rod
2 Holes square
Lower horizontal side lane
3 Holes Billet
Ex. screw
Washer flat
2 Holes Billet
Unistrut channel nut
Ex nut
Washer
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
28/192
3.9 Brackets for a single row cylinder bank with continuous
weighing
Type 2 for cylinders with volumes not exceeding 80 litres
19
18
17
1
2
3
4
5
6
16
15
14
13
7
8
11
10
9
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
UL-EX26559
FM-3046929
Denomination
Framework
Top horizontal side lane
Rear vertical side lane
Central vertical side lane
Front vertical side lane
Manifold system cylinder channel
Threaded rod
2 Holes square
Lower horizontal side lane
Washer
Ex nut
Ex. screw
Washer flat
3 Holes billet
2 Holes Billet
Unistrut channel nut
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
29/192
Type 2 for cylinders with volumes exceeding 80 litres
1
2
3
4
5
6
7
8
9
10
11
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
UL-EX26559
FM-3046929
Denomination
Framework
Top bracket line
Top horizontal side lane
Manifold system cylinder channel
Rear vertical side lane
Central vertical side lane
Front vertical side lane
Lower bracket lane
Threaded rod
2 Holes square
Lower horizontal side lane
3 Holes Billet
Ex. screw
Washer flat
2 Holes Billet
Unistrut channel nut
Ex nut
Washer
Screw
Manifold clamp
Nut
“UF-MI-IG-541” - 24-07-2014
30/192
4. Installing the container, cylinder or bottle.
4.1
Handling of the container, cylinder or bottle
CAUTION
YOU ARE HANDLING PRESSURISED EQUIPMENT
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN
THE CYLINDERS DISCHARGING VIOLENTLY,
LEADING TO SERIOUS PERSONAL INJURY
AND/OR DAMAGE TO THE PROPERTY.
From the factory, all cylinders assembled with valves are protected with caps and protective plugs for
transport, which must not be removed until the cylinders have been securely fixed to their fixing
brackets (keep the protective caps for future use).
All cylinders are sent from the factory assembled with a protective flange, with its corresponding
cylinder valve, RGS-MAM-12-3/12-2/12-2C or 11-2, together with the cylinder stickers marked with CE,
UL listed and/or FM approved, PI, ISO, UN, DOT (whichever applies) and cylinder instructions, with the
valve outlet safety plug in place, and with the protective cap screwed into the flange.
WARNING: THE DISCHARGE OF CLEAN AGENT SYSTEMS TO EXTINGUISH A FIRE CAN RESULT IN
A POTENTIAL HAZARD TO PERSONNEL FROM THE NATURAL FORM OF THE CLEAN AGENT OR
FROM THE PRODUCTS OF COMBUSTION THAT RESULT FROM EXPOSURE OF THE AGENT TO THE
FIRE OR HOT SURFACES. UNNECESSARY EXPOSURE OF PERSONNEL EITHER TO THE NATURAL
AGENT OR TO THE PRODUCTS OF DECOMPOSTION SHALL BE AVOIDED.
RECYCLING PROTECTS THE ENVIRONMENT DO NOT DISPOSE DISCHARGE ONLY IN CASE OF
FIRE.
IF CONTAINER CONTENTS MUST BE REMOVED FOR SERVICE, MAINTENANCE OR DISMANTILING
OF THE CLEAN AGENT SYSTME – PRIOR TO REMOVAL, CONTACT YOUR LOCAL INSTALLER OR
MANUFACTURER FOR INSTRUCTIONS ON HANDLING EQUIPMENT AND RECLAIMING OR
RECYCLING CLEAN AGENT.
SYSTEM UNIT SHALL BE USED IN ACCORDANCE WITH THE “ENVIRONMENTAL PROTECTION
AGENCY´S SIGNIFICANT NEW ALTERNATIVES PROGRAM.
The cylinder valve itself comes equipped with a pressure gauge, the burst disc and its end cap, the
valve outlet safety plug in the actuation port, and those corresponding to the pilot port and pressure
switch connection, if these components are not connected.
The cylinders must be located in an area protected from extreme temperatures and accessible for
service and maintenance. The cylinder must be firmly secured to a wall.
CAUTION
DO NOT REMOVE THE CYLINDER PROTECTIVE CAPS
UNTIL IT IS FIXED IN ITS BRACKETS, THE CYLINDER MUST ONLY
BE MOVED WITH ITS VALVE PROTECTIVE CAP IN PLACE
UNTIL IN ITS FINAL POSITION.
UL-EX26559
FM-3046929
“UF-MI-IG-541” - 24-07-2014
31/192
OFF
ON
227
DM
xxxxx
Nº
24V A
0,60
xx
(DC)
227SOLP
LOTE
Nº
No.
LOT
EN
83
7-1
bar
K L.
1.6
TPED
Notifié
E
Organisme
d body/
1999/36/C
entos
VERITAS
do/Notifie
O rga
de
TPED
protección
Notifié
Organisme
de
pro
tección
device
ado/N
tific BUREAU
ro tura+Eleme
d isc+Protections
( 0062) de
+Disco Bursting
No
smo
O rgani
Cylind
Nº
E
body/
1999/36/C
ntos
otified VERITAS
s device
ti fica BUREAU
No
rotura+Elem
disc+Protection
mo
(0062) de sting
+Disco
lvula er+Valve+Bur
nis
Cilindro+Vá
Cilind
Serie
Number
Serial
linder+Valve+
ro+Válvula
Cy
Serie mb er
N º Nu
Serial
- 006
2
2
- 006
CADA
SEIS
(6) MESE
S.
CADA
AL MENOS
NDROS
CILI
LOS
DE
PE SO
Y EL
EL CILINDRO:
TROS
PRODUCTO.
OEN
QUE
AL DEL
MÁNOME
HASTA
CONTENID
LOS
EN
AL MANU
TAPONES
E.)
F ABRICA)
SIÓN
CON
PRODUCTO
ACUDIR
SERVICIO.
PRE
DESDE
LA
DE
TRANSPORT
S DEL
CILINDROS
EL 46ºC.
SISTEMA,
ODICA MANUAL50ºC.
N
SUS
DEL
PARA DE VÁLVULA
A
AL
(SUMINISTRO
P ERI
TO
0ºC
ACCIDENTALE
TODOS
LA
EXCEDER
INICIAL
FORMA ACUDIR DE
INSTALACIÓ
APROPIADO
DA
ORIGEN
ABRIRÁ
DE
LA
SCARGAS
EN
AR
DE
Y MANTENIMIENDE
MEDIOURA PUEACCIÓN
UBICACIÓN
ALMACENAJE:
UN
PROB INFORMACIÓN
SU
HERRAJES)FIJADO
EVITAR
A DE
DE SUMINISTRA
ESTA
ANTES
COM MÁS
SIDO
UTILIZACIÓN
QUE . (A SUS
(UTILIZARTEMPERAT
S PARA
SIEX
HAYA
LA
PARA
NO
TEMPERATUR
CILINDROS
EL DISEÑO,
DONDE PUESTO
PROTECTORAS
QUE
Ó MOVERLO.
LOS
SEGURIDAD.
ADVERTENCIA
FUERTEMENTE
PARA
HASTA
DE
CILINDRO,
CON
LUGARES
JO
GIRARLO
DEL SUJETO
EN
TE EN
Y CAPERUZAS
SIGUIENTES
PARA SOL Ó
CILINDRODESCARGA.
M ANE
FIJADOS
ESTÉ
TO.
LAS
DE
DEL
VÁLVULA
EL
QUE
TAPONES
LA
CILINDRO
BAJO L DE
ADECUADAMEN
SER
LOS NO ESTEN
SEGUIR
TUBERÍA
DEL
A NO A LA VÁLVULA
V ÁLVULAS.
A LA
Y MANTENIMIEN
QUITAR
DE VÁLVULA CILINDROS MANUA E,
NT O ASEGURADOS
1-NO S CILINDROS
LOS DISPARO
LA
LO
CTORES
ACTIVACIÓN
VILENTAMENT
ESTÉN DEL SISTEMA.
Y CONECTADOTO
SI LAS
NUNCA DE
DE
NO
P ROTE UTILIZAR
FUNCIONAMIE
CONTENIDO DE SUJECIÓN
LA PALANCA
2-NUNCA
TUBERÍAS
FRECUENCIA
ALMACENAR
CILINDROS
SU
DE
INSTRUMENTO
NCIONAMIENINSTALACIÓN,
LOS RED
3-NO AC TIVAR
MAYOR
Y FU
QUE A LA
NINGÚN HERRAJES
OBSTRUIDOS.
CON
4-NO
DISEÑO,
,
DE
HASTA RADA
Y DESCARGARÁ A LOS
ESTÉN
COLOCAR
SIEX
NO
LLENADO.
O INCLUSO
ASEGU
IN STALACIÓN
DE
5-NO
QUE
TE
DE
ACTIVACIÓN
ESTÁ
PESO DE TEMPERATURA
DE
AL MANUAL
FUERTEMENTE
MPROBAR SU
MENSUALMEN CO 5 % DE A AJUSTES
ACUDIR
DESCARGA
UCCIONES
DE
MECANISMO
TR
PARA DE UN
INS
DEBIDO
INSTALAR,
MÁS
NINGÚNCON EXIÓN
DE
PECCIONADOS
INS
EXAMINADOS PRESIÓN,
FIJACIÓN.
Y LA
ANTES
DE
SER SI PIERDEN
SU
CONECTAR
N SER
NO
HERRAJES DEBERÁ
SI BAJA
HERRAJES
DEBERÍANRGADOS
REQUIEREN.
LOS
C.)
LLENADO.
LOS
LO
RECA
DE
DE
USORESSER
CARGADOS
CILINDROS
ORDEN:
ANCIAS DIF
RE NORMAL
LOS
,EXPLOSOR,ET
LOS
SER
EL CILINDRO
DEBERÍAN
CIRCUST Y
SIGUIENTE
PRESIÓN
EL
DEBERÁNLA
QUITARCON
CILINDRO
LO TUBOS
DE
PILOTO,BOBINA
CILINDROS
DE
DEL
10%
LOS CILINDROS
UN
ANTES
DE
ACTUACIÓN
LOS
SOLENOIDE,
DE
SERVICIO
MÁS
EN
DE
SIGUIENTES (VALVULA
O
PASOS MECANISMOS
TRIC NE UMÁTICO.
DESCARGA.
RETIRADA
LOS LOS
DE
NEUMÁTICO.
ELÉC
SEGUIR
MANUALDISPARO Ó TUBOS
1-QUITAR
ACTUADOE
DE
a)
ACTUADOR LATIGUILLOS
ULA.
b)
VÁLV
LOS
LATIGUILLOS
IN DUSTRIAL Nº6
c)
A LA
ONO
N TIJA
MO
RUZA
POLIG
2-RETIRAR
DE
VILLALONQUEJAR
CA PE
DAD BURGOS
LA
ERIN 01
08
(6) MESES.
CILINDROS
I
E
X
090
11
7 28 11 12
.: 94 2 8
947
TEL
FAX.:
LOS
S
I
C/M
SEIS
AL MENOS
DE
PESO
Y EL
EL CILINDRO:
EN
PRODUCTO.
QUE
DEL
MÁNOMETROS
HASTA
LOS
O CONTENIDO
EN
)
AL MANUAL
TAPONES
F ABRICA)
SIÓN
CON
ACUDIR
L PRODUCT DESDE
PRE
SERVICIO.
LA
DE
S DE
TRANSPORTE.
CILINDROS
EL 46ºC.
SISTEMA,
N
SUS
MANUAL
50ºC.
DEL
PARA DE
(SUMINISTRO
AL 0ºC A
PERIODICA
TO
ACCIDENTALE
TODOS
LA VÁLVULA
INICIAL
EXCEDER
FORMA ACUDIR DE
INSTALACIÓ GAS
APROPIADO ABRIRÁ
ORIGEN
DE
LA
EN
DESCAR
Y MANTENIMIENDE
MEDIO A PUEDA
UBICACIÓN
ACCIÓN
ALMACENAJE:
UN
SU
FIJADO
INFORMACIÓN
DE
EVITAR
ESTA SUS HERRAJES)
ANTES
COMPROBAR
S DE SUMINISTRA
MÁS
SIDO
UTILIZACIÓN
(A
(UTILIZARTEMPERATUR
S PARA
SIEX
O QUE
LA
PARA
HAYA
NO
T EMPERATURA
CILINDROS
EL DISEÑO,
DONDE PUEST EMENTE.
PROTECTORA
QUE
Ó MOVERLO.
LOS
SEGURIDAD.
ADVERTENCIA
FUERTHASTA
PARA
DE
CILINDRO,
CON
LUGARES
EN
GIRARLO
DEL SUJETO
EN
TE
Y CAPERUZAS
PARA SOL Ó
M ANEJO LAS SIGUIENTES ES FIJADOS
ESTÉ L CILINDRODESCARGA.
TO.
DE
DE
EL
QUE
TAPON
LA VÁLVULA
CILINDRO
BAJO DE
ADECUADAMEN
SER
LOS NO ESTEN
SEGUIR
TUBERÍA
DEL
DOS
A NO A LA VÁLVULA
VÁLVULAS.
A LA
Y MANTENIMIEN
QUITAR
DE VÁLVULA CILINDROS MANUAL E,
NT O ASEGURA
1-NO CILINDROSS
LOS
LA
DISPARO
LOS
ACTIVACIÓN
DE
ESTÉN DEL SISTEMA.
VILENTAMENT
Y CONECTADOTO
SI LAS
DE
UTILIZAR NUNCA
NO
FUNCIONAMIE
PROTECTORE
NCIA
ERÍAS
CONTENIDO DE SUJECIÓN
LA PALANCA
2-NUNCA
TUB
FRECUE
ALMACENAR
CILINDROS
SU
DE
NCIONAMIENINS TALACIÓN,
INSTRUMENTO
LOS RE D
3-NO ACTIVAR
FU
MAYOR
QUE A LA
NY
NINGÚN HERRAJES
OBSTRUIDOS.
CON
4-NO
DISEÑO,
,
DE
HASTA
Y DESCARGARÁ A LOS
ESTÉN
SIEX
COLOCAR
ASEGURADA TE O INCLUSO QUE NO DE LLENADO.
INSTALACIÓ
5-NO
DE
ACTIVACIÓN
ESTÁ
PESO DE TEMPERATURA
DE
FUERTEMENTE
AL MANUAL
SU
DE
MENSUALMEN COMPROBAR
ACUDIR
AJUSTES
DESCARGA
5%
UCCIONES
DE
MECANISMO
TR
PARA DE UN BIDO A
INS
DE
INSTALAR,
NINGÚNCONEXIÓN
N MÁS
DE
PECCIONADOS
INS
EXAMINADOS
F IJACIÓN.
Y LA
ANTES
DE
SER SI PIERDESU PRESIÓN,
CONECTAR
N SER
NO
BAJA
HERRAJES DEBERÁ
HERRAJES
DEBERÍANRGADOS SI LLENADO.
REQUIEREN.
LOS
C.)
LOS
LO
RECA
DE
DE
CILINDROS
ORDEN:
ANCIAS DIFUSORESSER RECARGADOS
LOS
NORMAL
,EXPLOSOR,ET
Y LOS DEBERÍAN SER
EL CILINDRO
CIRCUST
SIGUIENTE
PRESIÓN
EL
TUBOS
LA
QUITARCON
CILINDRO
LO CILINDROS DEBERÁN
DE
PILOTO,BOBINA
DE
DEL
10%
LO S
UN
CILINDROS
ANTES
DE
ACTUACIÓN
LOS
SOLENOIDE,
DE
SERVICIO
MÁS
EN
DE
SIGUIENTES
NISMOS (VALVULA
PASOS MECA
UMÁTICO.
DESCARGA.
NE NEUMÁTICO.
RETIRADA
LOS LOS
DE
ELÉCTRICOSEGUIR
MANUAL
DISPARO ÓTUBOS
1-QUITAR
ACTUADOE
DE
a)
ACTUADOR LATIGUILLOS
b)
VÁLVULA.
LOS
LATIGUILLOS
INDUSTRIAL Nº6
c)
A LA
TIJA
TIRAR
S
E
X
POLIGONO DE MON
VILLALONQUEJAR
DAD BURGOS
08
11
28
12
947 28 11
TEL.: 947
FAX.:
C /MERIN 09001
3-PONER
2-RE
CAPERUZA
LA
3-PONER
ci005ci1.dwg
No cover or external operating device should be removed at this stage.
EN 837-1
bar
KL. 1.6
EN 837-1
bar
EN 837-1
KL. 1.6
bar
KL. 1.6
Tapón de seguridad
de la salida de la válvula
EN 837-1
bar
KL. 1.6
Valve protective cap and output safety plug
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4.2
Installation of a single cylinder (modular cylinder)
The most common case of system with a single cylinder (modular cylinder) it the one which is shown in
the figure, it has an electrical and manual actuator.
Once the horizontal frames are placed on the wall, the cylinder should be straightened in the central
part affixed by means of two upper and lower clamps, and, finally, the screw and nut should be placed
through the hole of those clamps with an strong tighten which will affix the cylinder in its right position.
Step 2
Step 1
ON
OFF
POSICION 1 : SIN
POSITION 1: STA
POSICION 2 : AC
POSITION 2: ACT
Ate nción : Antes d e roscar e l actu ador e léctrico al puerto d
Warning : Before threading the electrical actuator to the activ
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4.3
Installation of cylinders in a single row cylinder bank
The cylinder bank in simple row cylinder bank, each one can have or not pilot bottle, it depends on the
number of cylinders of the battery. From 2 to 9 cylinders the system does not need pilot bottle and from
10 cylinders the system requires a pilot bottle. The procedure for affixing the cylinders to the frames of
the bracket is the same as explained in chapter 4.2.
VALAN-15CO
WP 240 BAR
DN 15
POSICION 2 : AC
POSITION 2: ACT
Atención : Antes de ro scar e l actuador e léctrico al puerto d
Warning : Before threading t he electrical act uator to the activ
24V (DC)
0,66 A
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
Nº
POSICION 1 : SIN
POSITION 1: STA
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N - XXXX
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4.4
Installation of cylinders in a double row cylinder bank
The cylinder bank in double row cylinder can have or must pilot bottle, it depends on the number of
cylinders of the battery. From 2 to 9 cylinders the system does not need pilot bottle and from 10
cylinders the system requires a pilot bottle.
The first row of cylinders will be located between both horizontal frames of the channel, and between
them a threaded rod will be placed perpendicularly to those frames and other two ones which close the
cylinders affixing their position and getting ready the installation of the second row of cylinders.
The positioning of the second row of cylinders will be in front of the first row and leaned against the
second row of horizontal frames of the bracket and affixing them by means the two lower and upper
clamps. Finally, the screw and nut should be placed through the hole of those clamps with a strong
tighten which will affix the cylinder in its right position.
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PO SITIO N 1: STA
PO SITIO N 2: A CT
P OSI CIO N 2 : AC
A tención : An tes de roscar el actuad or e lé ctrico al puer to d
W ar ning : Befo re thr ead ing ht e electrical actuato r to the activ
24V (DC)
0,66 A
VAL AN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
VALAN-1 5CO
WP 240 bar
DN 15
xxxx
Nº Lot .
L ot No.
P
O
F S
L I
O T
W I
O
N
VAL AN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
L ot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 24 0 bar
DN 15
xxxx
Nº Lot.
L ot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 24 0 bar
DN 15
xxxx
Nº Lot.
L ot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
V ALAN-15CO
WP 2 40 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
P
O
F S
L I
O T
W I
O
N
V ALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
L ot No.
Nº
P OSI CION 1 : SIN
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227SOLC
P
O
F S
L I
O T
W I
O
N
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4.5
Installation of single cylinder with weighing device
This case is similar to the previous one, but in this case it has a continuous weighing device and it has a
manual and electrical actuator. Once the assembly has been completed, the cylinder will be placed
inside and hanged of the weighing device by means of its threaded rod.
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4.6
Installation of single row cylinder bank with weighing device
We should follow the same procedure as explained in chapter 4.5 but taking into account that we have
several cylinders.
ON
OFF
227DM
Nº LOTE
LOT No.
xxxxx
227SOL-A
24V (DC)
0,60 A
Nº xx
EN 837-1
bar
KL. 1.6
- 0062
COMPRESSED GAS
NO INFLAMMABLE
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
xxxxx
xxxxx
xxxxx
xxxxx
SSION DE CHARGE A 20ºC
SION ROTURA DISCO SEGURIDAD
STING PRESSURE OF THE SAFETY DISC
SION DE RUPTURE DU DISQUE DE SÉCURITÉ
RGA / FILL / CHARGE
SURIZADO CON
SURIZED WHIT / PRESSURISÉ AU
- 0786 VdS
A / TARE / TARE
- 0786 VdS
- 0786 VdS
- 0786 VdS
O TOTAL
AL WEIGHT / POIDS TOTAL
HA DE CARGA
DATE / DATE DE CHARGE
TEMPERATURA DE FUNCIONAMIENTO DE -20ºC A 50ºC
WORKING TEMPERATURE FROM -20 ºC TO 50ºC
TEMPÉRATURE DE FONCTIONNEMENT DE -20ºC A 50ºC
POL. IND. VILLALONQUEJAR
C/ MERINDAD DE MONTIJA Nº6
09001 (BURGOS) - SPAIN
Tel.: (34) 947 281108 Fax: (34) 947 281112
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4.7
Installation of double row cylinder bank with weighing device
We should follow the same procedure as explained in chapter 4.5 but, in this case, the first row should
be placed inside the bracket hanging the cylinders of the weighing device and then the second row
following the same procedure. Before placing the second row of cylinders, we should make sure that
the first row of cylinders has been installed correctly since any modification would be more difficult if the
second row has been installed.
Remember that this bracket is one of the most complicated when we have to complete the installation of
the cylinders inside of it.
ON
OFF
227DM
Nº LOTE
LOT No.
xxxxx
227SOL-A
24V (DC)
0,60 A
Nº xx
EN 837-1
bar
KL. 1.6
- 0062
COMPRESSED GAS
N O INFLAMMABLE
SSION DE CHARGE A 20ºC
SION ROTURA DISCO SEGURIDAD
STING PRESSURE OF THE SAFETY DISC
SION DE RUPTURE DU DISQUE DE SÉCURITÉ
RGA / FILL / CHARGE
SURIZADO CON
SURIZED WHIT / PRESSURISÉ AU
A / TARE / TARE
O TOTAL
AL WEIGHT / POIDS TOTAL
HA DE CARGA
DATE / DATE DE CHARGE
TEMPERATURA DE FUNCIONAMIENTO DE -20ºC A 50ºC
WORKING TEMPERATURE FROM -20ºC TO 50ºC
TEMPÉRATURE DE FONCTIONNEMENT DE -20ºC A 50ºC
POL. IND. VILLALONQUEJAR
C/ MERINDAD DE MONTIJA Nº6
09001 (BURGOS) - SPAIN
Tel.: (34) 947 281108 Fax: (34) 947 281112
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5. Installing the manifold and manifold brackets
5.1 Installing the manifold for single and double row cylinder
banks
These consist of two channels that form a 90º angle. The channel that is against the wall is the wall
fixing and the one that supports the manifold is the manifold fixing.
1.- Manifold fixing clamps
2.- Manifold fixing channel
3.- Wall fixing channel
Manifold
Manifold
To install the discharge manifold and its brackets, follow the instructions below:
1. Fit the wall bracket channel at the correct height using suitable safety bolts. Before carrying out
this operation the correct height of the manifold must be calculated.
The joint between the two channels can be made using a 90º solid bracket bolted to the
channels, to allow the manifold support channel to be moved vertically to its correct position.
2. Fit the other channel (the manifold support) forming a 90º angle with the rear channel using the
corresponding steel bracket. Lightly tighten the solid bracket bolts without over-tightening. The
manifold support channel can be slid in the wall channel until it is in the ideal position.
3. Place the manifold clamps or straps in the channel.
4. Place the manifold between the clamps and gently tighten. Due to the form of the channel, the
manifold can be slid along it until it is in its ideal position.
5. Finally, when the manifold is installed in the correct position, fully tighten the solid bracket, and
the strap nut and bolt.
1.- Manifold
2 - Check valve
3.- Manifold fixing band
4.- Manifold fixing channel
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5.2 Installing the manifold for single and double row cylinder
banks with weighing device
Manifold
Manifold
Manifold
1
2
3
1.- Manifold fixing clamps
2.- Manifold fixing channel
3.- Cylinder bank supporting channel
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6. Installing main / reserve check valves (Models 227VALAN40-23L /
227VALAN50-125L / 227VALAN-80L)
These valves are installed in the discharge pipe, threaded in vertical position using a threaded coupling
Female-Female in the lower part, and the outlet pipe is directly threaded to the upper part of the body of
the check valve.
To install the main/reserve check valves models 227VALAN40-23L / 227VALAN50-125L, follow the
instructions below:
1. Define in which point of the piping it is required to be installed, and cut the pipe and thread it
depending on the check valve to install.
2. In the lower part of the pipe thread an adapter coupling with Female-Female thread applying
liquid or tape Teflón. In this coupling will be installed the main/reserve check valve.
Tuberia / Pipe
Roscar / Thread
Manguito H-H /
Female-Female coupling
Roscar / Thread
Tuberia a bateria de cilindros /
Pipe to manifold cilynders
3. Thread the main/reserve check valve with a torque on the flat sides indicated on the figure
above.
Female-Female coupling
VALAN-40-23L
WP 137 BAR
DN 40
Nº LOTE x xx
LOT No.
VALAN-40-23L
WP 137 BAR
DN 40
Tightening Wrench Flats
Nº LOTE x xx
LOT No.
Pipe to manifold cilynders
Pipe to manifold cilynders
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227VALAN-50-125L
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4. Finally, thread the outlet pipe to the main/reserve check valve applying liquid or tape Teflon
previously on the male thread of the pipe and then tighten it, with the help of a pipe wrench, the
pipe in the main/reserve check valve preventing the turn of this pipe by means of the flat sides
shown on the previous figure.
Pipe
VALAN-40-23L
WP 137 BAR
DN 40
VALAN-40-23L
WP 137 BAR
DN 40
Nº LOTE x xx
LOT No.
Nº LOTE x xx
LOT No.
Pipe to manifold cilynders
VALAN 40L/50L
POS ICION 1 : SIN
POSIT ION 1: STA
POS ICION 2 : AC
POSIT ION 2: ACT
Aten ción: Ante s de ros ca r el actu ado r eléctrico al puerto d
Warning : Befo re threading the electrical actuator to the activ
Sec manifold
UL-EX26559
FM-3046929
Nº
Nº LOTE x xx
LOT No.
24V (DC)
0,66 A
VALAN-40-23L
DN 40
Nº LOTE x xx
LOT No.
227SOLC
POS ICION 1 : SIN
POSIT ION 1: STA
POS ICION 2 : AC
POSIT ION 2: ACT
VALAN-40-23L
DN 40
Nº
24V (DC)
0,66 A
227SOLC
Aten ción: Ante s de ros ca r el actu ado r eléctrico al puerto d
Warning : Befo re threading the electrical actuator to the activ
Main-reserve check valve
Main manifold
“UF-MI-IG-541” - 24-07-2014
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To install the main/reserve check valves models 227VALAN80L, follow the instructions below:
1. Define in which point of the piping it is required to be installed, do a male 3” BSP to the pipe for
the inlet to the main/reserve check valve.
Thread
2. Apply liquid or tape Teflon on the male thread of the pipe.
Thread
Pipe to manifold cilynders
3. Proceed to thread the main/reserve check valve. Because of its great size, place the valve by
hand above the threaded valve turning it in order to get the join, and finalize the threading by
means of a wrench on the flats sided shown on the previous figure.
Check valve VALAN-80L
Tightening Wrench Flats
Pipe to manifold cilynders
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4. Connect the threaded pipe with grooved or threaded outlet in the outlet of the check valve.
Before that, insert in the bottom of its female thread, the o-ring which produces the watertight
seal.
Check valve VALAN-80L
Pipe to manifold cilynders
5. Finally do the union among the pipe of the outlet of the check valve and the distribution pipe
using the high pressure grooved or threaded fitting.
VALAN-15CO
WP 240 BAR
DN 15
F
L
O
W
POSITION 1: STA
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
Main manifold
Sec manifold
UL-EX26559
FM-3046929
POSITION 2: ACT
N - XXXX
POSICI ON 1 : SIN
P
O
S
I
T
I
O
N
POSICION 2 : AC
N - X XXX
Warning: Before threading the el ectrical act uator to the activ
VALAN-15CO
WP 240 BAR
DN 15
A tención: A ntes de rosc ar el actuador eléctrico al puerto d
F
L
O
W
24V (DC)
0,66 A
P
O
S
I
T
I
O
N
Nº
N - XXXX
227SOLC
VALAN-15CO
WP 240 BAR
DN 15
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7. Installing selector valves
The equipment must not be subjected to adverse mechanical or chemical atmospheric conditions or
other damage which might affect the operational capability of the equipment. The equipment must be
installed in accordance with NFPA-2001 (current edition), ISO-14520 or UNE-EN-15004 standards, and
approved by the authority having jurisdiction.
CAUTION
BEFORE ASSEMBLING THE SELECTOR VALVES MAKE SURE THAT THE
RELEASE AND ACTUATION DEVICES ARE DISCONNECTED OR OUT OF
ORDER, AS WELL AS THE RELEASE HOSES OF THE CYLINDER BANK.
7.1 Connection of the selector valve of (3/4” to 2”) to the manifold
or pipe
The selector valves are connected directly to the discharge manifold or attached to this manifold in
a separate manifold, in the following way:
Union by means of threaded or welded union nuts.
-
Step #1, straighten correctly the valve with the outlet of the manifold.
-
Step #2, lean the valve against the outlet and thread manually the revolving nut included in the
valve against the counter nut of the manifold.
VÁLVULA
DIRECCIONAL
O
N
PE
C
D
SE
LO
CILN35
PN 200
bar
Nº -Sxxx
xx/JJ
- 0786
VdS
SELECTOR VALVE
Selector valve
3/4" = SVD20 or
SVD20SH
1" = SVD25 or
SVD20SH
1 1/4" = SVD32 or
SVD20SH
1 1/2" = SVD40 or
SVD20SH
2" = SVD50 or
SVD20SH
Rosca de la tubería
/
Thread pipe
BSP or NPT
BSP or NPT
BSP or NPT
BSP or NPT
BSP or NPT
Union nut threaded to the
manifold and the selector valve
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N
PE
O
C
D
SE
LO
CILN35
PN 200
bar
Nº -Sxx
xxx/JJ
- 0786
VdS
Step #3, finally orientate the selector valve according to the requirements of the installation and
thread it with a large adjustable spanner applying a great torque in order to get a right
adjustment.
Union by means of threaded or welded flanges
Step #1, straighten correctly the valve with the outlet of the manifold
-
Step#2, lean the valve against the outlet counterflange of the manifold.
Selector valve
g
L:\Lo
x
09-20
uevo
gos\S
IEX_n
s_08-
06\sie
baja
res.jp
N
PE
O
L:\Logos\SIEX_nuev
C
LO
SE
os_08-09-2006\siex300.jpg
D
CILN35
PN 200
bar
Nº -Sxxx
xx/JJ
- 0786
VdS
-
Union flange to manifold and selector valve
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-
Step #3, straighten the selector valve in order to fit all the holes of the flange and counterflange
of the manifold choosing the right position according to the requirements of the installation.
Step #4, insert the sealing joint between the flange and counter flange.
Step #5, insert all the screws through the holes of the flange – counter flange and tighten it in star
(0º-180º-90º-240º…) configuration in order to get a right adjustment and free of stress.
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7.2 Connection of the selector valve of (2 1/2” to 4”) to the manifold
or pipe
Union by means of threaded or welded union nuts.
Step #1, straighten correctly the valve with the outlet of the manifold.
-
Step #2, lean the valve against the outlet and thread manually the revolving nut included in the
valve against the counter nut of the manifold.
Selector valve
VÁLVULA
DIRECCIONAL
SELECTOR VALVE
Rosca de la tubería
/
Thread pipe
2 ½” = SVD65
3" = SVD80
4" = SVD100
NPT
NPT
NPT
PE
O
N
D
SE
O
CL
CILN35
PN 200
Nº -Sxx bar
xxx/JJ
- 0786
VdS
-
Union nut threaded to the
manifold and selector valve
O
PE
N
C
SED
LO
CILN35
PN 200
Nº -Sxxxbar
xx/JJ
- 0786
VdS
Step #3, finally orientate the selector valve according to the requirements of the installation and
thread it with a large adjustable spanner applying a great torque in order to get a right
adjustment.
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Union by means of threaded or welded flanges
These selector valves have a great size and weight, and, therefore, they require a gentle handle in
order to avoid hits which could render them useless.
Step #1, straighten correctly the valve with the outlet of the manifold.
-
Step #2, lean the selector valve against the outlet counterflange existing in the manifold.
N
PE
O
LO
C
D
SE
CILN35
PN 200
Nº -Sxx bar
xxx/J
J
- 0786
VdS
-
Selector valve
SELECTOR
VALVE
2 1/2" = SVD65
3" = SVD80
4" = SVD100
Pipe thread
BSP
BSP
BSP
Union flange to manifold and selector valve
-
Step #3, straighten the selector valve in order to fit all the holes of the flange and counterflange
of the manifold choosing the right position according to the requirements of the installation.
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Step #4, insert the sealing joint between the flange and counter flange.
O
N
PE
SE
LO
C
D
CILN3
5
PN 20
0
Nº -Sx bar
xxxx/J
J
- 0786
VdS
Step #5, insert all the screws through the holes of the flange – counter flange and tighten it in star
(0º-180º-90º-240º…) configuration in order to get a right adjustment and free of stress.
Union screws and nuts
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7.3
Connection of the selector valve to the pipe
This stage of the installation will be developed by the costumer and he should take into account the
high pressure fittings needed for this connection.
Depending on the type of outlet of the selector valve, there are 3 types of unions: threaded nut,
welded nut and flange.
- Case A: Union by means of threaded nut.
Step #1, loose the counter nut joined to the outlet of the selector valve.
Step #2, apply tape or liquid Teflon to the NPT thread of the distribution pipe.
Step #3, thread the counter nut to this pipe with the suitable tool.
UL-EX26559
FM-3046929
VdS
- 0786
VdS
- 0786
- 0786
VdS
Step #4, thread the counter nut again to the selector valve.
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-Case B: Union by jeans of welded nut.
Step #1, loose the counter nut joined to the outlet of the selector valve.
Step #2, insert this part in the pipe until making contact and weld it to the distribution pipe.
-
VdS
- 0786
VdS
- 0786
- 0786
VdS
Step #3, thread the counter nut again to the selector valve.
Case C: Union by jeans of flange.
Remark: the selector valve is supplied only with outlet flange.
Step #1, place in the distribution pipe a flange like the one installed in the selector valve and
weld it to the distribution pipe.
Step #2, straighten it taking into account the holes of the existing flange and joint it by means of
the corresponding affixing screws and nuts.
UL-EX26559
FM-3046929
VdS
- 0786
VdS
- 0786
- 0786
VdS
Union screws and nuts
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7.4 Connection of the pneumatic release line for the activation of
the selector valve
7.4.1 Actuation by means of selector valve
The pneumatic release line includes the connection between the selector cabinet to the selector
valves and to the cylinder bank.
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
VALAN-15CO
WP 240 BAR
DN 15
F
L
O
W
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
ON
OFF
227DM
Nº LOTE
LOT No.
xxxxx
227SOL-A
24V (DC)
0,60 A
Nº xx
EN 837-1
bar
K L. 1.6
- 0062
COM PRESS ED GAS
N O INF LA MMABLE
SSION DE CHARGE A 20ºC
SION ROTURA DISCO SEGURIDAD
ST ING PRESSURE OF THE SAFETY DISC
SI ON DE RUPT URE DU DI SQUE DE SÉCURITÉ
RGA / FILL / CHARGE
SURIZADO CON
SURIZED WHIT / PRESSURISÉ AU
A / TARE / TARE
O TOTAL
AL WEIGHT / POIDS TOTAL
HA DE CARGA
DATE / DATE DE CHARGE
TEMPER ATURA DE FUNCIONAMIENTO DE -20ºC A 50ºC
WORKING TEMPERATURE FROM -2 0ºC TO 5 0ºC
TEMPÉRATURE DE FONCTIONNEMENT DE -20ºC A 50ºC
POL. IND. VILLALONQUEJAR
C/ MERINDAD DE MONTIJA Nº6
09001 (BURGOS) - SPAIN
Tel.: (34) 947 281108 Fax: (34) 947 281112
Connect the supplied copper tube to the selector cabinet using the connectors installed in this
cabinet. To do that, unscrew the nut, remove the cutting ring and insert these ones in the copper
tube and then screw them to the connector again.
Bicone nut
Bicone
Copper tube connector 6x4 mm
ON
OFF
227DM
Nº LOTE
LOT No.
xxxxx
227SOL-A
24V (DC)
0,60 A
Nº xx
Selector Cabinet
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Connect the tube from the selector manifold to the pneumatic inlet of the actuator piston of the selector
valve, to do that, unscrew the nut, remove the cutting ring and insert them in the copper tube and then
screw them again to the inlet.
Bicone nut
Cutting ring
Elbow for inlet of
6x4 mm copper tube
There are 2 options for the connection among selector valves:
The first option is a connection in series, in this option the selector valves are connected among them
and, in case of activation of one of them, it will cause the release of all the cylinders and for this reason
we would proceed in the following way.
Connect the two selector valves between them using a flexible hose in the pneumatic outlet of the
actuator piston and in the valve #2, connect to the pneumatic outlet a copper tube, to do that unscrew
the nut, remove the cutting ring and insert those items in the copper pipe and then screw them again to
the inlet adapter.
1/4" check valve
Cutting ring
Flexible hose FH-6PO
#2
#1
Bicone nut
1/4" check valve
Inlet adapter for
6x4 mm copper pipe
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The second option would be independent, in this option the selector valves are released independently
on the cylinders of the battery, isolating their actuation, for this reason we would proceed in the
following way.
Connect the copper tube to the pneumatic outlet of the actuator piston of all the selector valves, for that,
unscrew the nut, remove the cutting ring and insert those items in the copper pipe and then screw them
again to the inlet adapter.
Inlet adapter for
6x4 mm copper tube
Cutting ring
#2
#1
Bicone nut
1/4" check valve
To finalize with the installation of the pneumatic release line, connect the copper tube to the cylinder
bank. As described above, there are 2 options, in series in order to release all the cylinders of the
battery, or independently, selecting a different number of cylinders for each selector valve. In order to
do the connection in series, connect the copper tube to the inlet of the pneumatic head of the first
cylinder of the battery, to do that, unscrew the nut, remove the cutting ring and insert these items in the
copper tube, and then screw them again to the inlet adapter and to the tee of the pneumatic actuator. In
this case, all the pneumatic actuators of the cylinder bank will be connected among them by means of
release hoses.
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
Copper tube adaptor POA8CU
Bicone
Bicone nut
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For the isolating connection connect the copper tube to the inlet of the pneumatic actuator of the first
cylinder of the battery in the same way like in the previous case and then, using the selector kit, isolate
the release of different cylinders for the following selector valves of the release line, to do that proceed
according to the following scheme.
Flow direction
VALVULA ANTIRRETORNO
CHECK VALVE
VALAN-WFR8
AISI 303
SELECTOR KIT FOR SELECTOR VALVES
Connection to copper tube 6x4 mm (POA8CU)
227CN pnumatic actuator
VALVULA ANTIRRETORNO
CHECK VALVE
VALAN-WFR8
AISI 303
Connection to flexible hose FH-6PO,
FH-7PO, DH 10, DH 10 I, DH 11, DH 11 I
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
VALAN-15CO
WP 240 BAR
DN 15
F
L
O
W
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
Connection to selector valve
which release 2 cylinders
Connection to selector valve
which actuated all the cylinders
Cylinder bank
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7.4.1.1 Installation non-return valve in line (VALAN-WFR8 /
WFR8-316)
These valves are used in some pneumatically activated systems. They are normally fitted
between the discharge hoses and the cylinder bank. Their correct position is shown in the system
installation drawings.
In equipment with directional valves, their function is to direct the flow of pneumatic actuation pressure
towards the points needed to actuate the appropriate number of cylinders.
1º
2º
3º
VALVULA ANTIRRETORNO
CHECK VALVE
VALAN-WFR8
AISI 303
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Connection of non-return valve in line with discharge hose.
Connection of non-return valve in line with copper tube.
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7.4.2 Actuation by mean of nitrogen cartridge (pilot)
With the activation of the selector valves by jeans of pilot cartridge, the actuation is more simple,
and it is reduced in the connection of the cylinders of the battery.
In this case the use of the selector cabinet is not needed. A signal from the control panel will be
enough for the actuation of the selector valve and the cylinder bank.
ON
OF
ON
F
OFF
POSI CIO N 1 : SIN
POSITION 1: STA
POSI CIO N 2 : AC
POSITION 2: ACT
VALAN-15CO
WP 240 BAR
DN 15
POS ICION 1 : SIN
POSITION 1: STA
POS ICION 2 : AC
POSITION 2: ACT
Atención : An tes de rosc ar el actua do r e léctrico a l puerto d
Warning : B efo re thread in g the electrical actuator to the activ
P
O
S
I
T
I
O
N
VALAN-15CO
WP 240 BAR
DN 15
F
L
O
W
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
POSI CI ON 2 : AC
POSITION 2: ACT
Aten ción : An tes d e ros car el ac tuado r el éctrico al puertod
Warni ng : Befo re t hreadi ng t he elect rical actuator tot he acti v
Warni ng : Bef ore t hread ing the el ect rical actuator to the activ
F
L
O
W
Nº
24V (DC)
0,66 A
227SOLC
N - XXXX
POSI CI ON 1 : SIN
POSITION 1: STA
Aten ción : An tes d e ros car el ac tuado r el éctrico al puertod
Connect the cartridge or cartridges to the piston inlet of the selector valve tightening it with a
spanner and doing a leak tight closing by means of a metal-to-plastic washer between the pilot
cartridge and the ¼” BSP female inlet of the piston.
OFF
ON
OFF
ON
POSICION
POSITION 1 : SIN
1: STA
Atención
POSICION
Warning: : Antes de
roscar
POSITION 2 :
Before
AC
threading el actuador
2: ACT
the electricaleléctrico
al
actuator puerto d
to the
activ
Atención
POSICION
POSITION 1 :
SIN
1: STA
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CALIBRATED PRESSURE LIMITER
ARESXX - DN=65
DIAMETER = 94 mm
Nº XXXX
CALIBRATED PRESSURE LIMITER
ARESXX - DN=65
DIAMETER = 94 mm
Nº XXXX
O
N
PE
O
N
PE
C
LO
D
SE
LO
C
D
SE
POSICION
Warning : Antes de
roscar
: Before
POSITION 2 :
AC
threading el actuador
2: ACT
the electricaleléctrico
al
actuator puerto d
to the
activ
61/192
7.5
Operating scheme for the selector valves
7.5.1 With selector cabinet
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
N - XXXX
227DM
Nº LOTE
LOT No.
227SOL-A
24V (DC)
0,60 A
Nº
EN 837-1
bar
KL . 1.6
- 0062
COMPRESSE D GAS
NO INFL AMMABL E
SSION DE CHAR GE A 20ºC
STING PRESSURE OF THE SAFETY DISC
SION DE R UPTURE DU DISQUE DE SÉCURITÉ
FILL / CHARGE
#1
SUR IZED WHIT / PRESSURISÉ AU
TARE / TARE
AL WEIGHT / POIDS TOTAL
DATE / DATE DE CHARGE
WORKING TEMPER ATURE FROM -20ºC TO 50ºC
TEMPÉRATURE DE FONCTIONNEMENT DE -20ºC A 50ºC
ACTUATION OF THE RELEASE VALVE #1
#3
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
N - XXXX
#2
227DM
N º LOTE
LOT No.
227SOL-A
24V (DC)
0,60 A
Nº
EN 837-1
bar
KL . 1.6
- 0062
COMPRES SE D GAS
NO INFL AMMABLE
S SION DE CHARGE A 20ºC
STING PRESSUR E OF THE SAFETY DISC
SION DE RUPTURE DU DISQUE DE SÉCURITÉ
F ILL / CHARGE
#1
S URIZED WHIT / PRESSURISÉ AU
TARE / TARE
AL WEIGHT / P OIDS TOTAL
DATE / DATE DE CHARGE
WORKING TEMPERATURE FROM -20ºC TO 50ºC
TEMP ÉRATURE DE F ONC TIONNEMENT DE -20ºC A 50ºC
ACTUATION OF THE RELEASE VALVE #2
#3
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V ALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 24 0 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
N - XXXX
227DM
Nº LOTE
LOT No.
227SOL-A
2 4V (DC)
0 ,60 A
Nº
E N 837-1
bar
KL. 1.6
- 0062
COM PR ESSED GAS
NO INF LAMMABLE
SSION DE CHARGE A 2 0ºC
STING PRESSURE OF THE SAFETY DISC
SION DE RUPTU RE DU DISQ UE DE SÉCURITÉ
FILL / CHARGE
#1
SURIZED W HIT / PRESSURISÉ AU
TARE / TARE
AL WEIGHT / POIDS TOTAL
DATE / DATE DE CHARGE
WORKING TEMPERATURE FROM -20ºC T O 5 0ºC
TEMPÉRATURE DE FONCTIONNEMENT DE -20ºC A 50ºC
ACTUATION OF THE RELEASE VALVE #3
#3
#2
7.5.2 With pilot cartridge
POSITI ON 1: STA
POSITION 1 : STA
POSITION 2 : ACT
Warning: Befor e thr eading the electrical actuator to the activ
A tención : Antes d e ro scar el ac tu ador eléctrico al puerto d
POSITIO N 1: STA
P OS ITIO N 2: ACT
A tención : A nt es de roscar e l actu ad or eléctricoal puertod
War ning: Befo re th readin g t he electri cal actuator to ht e activ
Warn ing : Befor e thr ead ing th e elect ri cal actuator tothe activ
Nº
24V (DC)
0,66 A
227SOLC
P OS ITI ON 2: ACT
A tención : A nt es de roscar el ac tuador eléctricoal puerto d
#2
#1
ACTUATION THE SELECTOR VALVE # 1
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POSI TIO N 1: STA
POSITION 1 : STA
POSITION 2 : ACT
Warning: Befor e thr eading the electrical actuator to the activ
A tención : Antes d e ro scar el ac tu ador eléctrico al puerto d
PO SI TIO N 1 :STA
PO SI TIO N 2 :A CT
Ae
t nción : A ntes d e roscar el actuador e é
l ct ric o al puerto d
Warn ing : Befor e thr ead ing the el ect rical actuator to the activ
Warning : B ef ore thr eadi ng the el ect rical actuatorto the activ
Nº
24V (DC)
0,66 A
227SOLC
P OSI TIO N 2: ACT
A tención : Ant es de roscar el actu ad or elé ct rico al puertod
#2
#1
ACTUATION THE SELECTOR VALVE # 2
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7.6
Conduction of the release line
In the conduction of the release line a 6x4 mm copper tube and a flexible hose are mainly used as
shown in the following figures.
6x4 mm Copper tube
VALAN-15CO
WP 240 BAR
DN 15
V ALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
N - XXXX
V ALVU LA ANTIRRETORNO
C HECK VALVE
V ALAN -WFR8
AIS I 303
Release hose FH-6PO,
FH-7PO, DH 10, DH 10 I,
DH 11, DH 11 I
6x4 mm copper tube
SYSTEM WITH HAZARDS OF DIFFERENT SIZES
1/4" G release hose
VALAN-15CO
WP 240 BAR
D N 15
VALAN-15CO
WP 240 BAR
DN 15
VALA N-15CO
WP 240 BAR
DN 15
VALA N-15CO
WP 240 BAR
D N 15
N - XXXX
N - XXXX
N - XXXX
N - XXXX
Release hose FH-6PO,
FH-7PO, DH 10, DH 10 I,
DH 11, DH 11 I
6x4 mm copper tube.
SYSTEM WITH HAZARDS WITH THE SAME SIZE
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7.7
Positioning of the selector valve
The usual position of the selector valve once it is assembled is the vertical position as shown in the
figure, but it can be inclined or horizontal.
When this valve is positioned in the installation, take into account, the displacement or the stroke of its
pneumatic cylinder during the opening and closing of the valve. That stroke must be free of obstacles
which avoid the right opening and closing of the selector valve.
INVERSED
POSITION
INCLINED
POSITION
HORIZONTAL
POSITION
C
PN ILN
14 3 5
0
ba
r
USUAL
POSITION
CILN35
PN 140 bar
CILN35
PN 140 bar
7.8
Operating instructions
The operative procedure of the selector valve is very simple. Three states or operative stages can be
defined:
7.8.1 Operating in stand-by without gas flow
In this stage the valve stays closed without activation in its pneumatic cylinder.
CLOSED
POSITION
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7.8.2 Operating with gas flow in open position
When the gas (N2) from the pilot bottle reaches the pneumatic cylinder, which is opened allowing the
gas to flow through its outlet and releasing the cylinder bank, flowing the gas stored in the cylinders to
the discharge manifold. When the pneumatic cylinder is opened, it opens simultaneously the valve of
the selector valve allowing the extinguishing agent from the cylinder bank to flow through the discharge
nozzles.
The valve of the selector valve is opened at the same moment when the pneumatic cylinder is actuated,
by means of the closing lever, and this actuation takes place just before the release of the cylinder
bank, therefore the valve is opened when there is not gas inside it, in this way, when the gas begin
to flow through the pipe, from the cylinder bank, to the discharge nozzle because the valve is
completely open.
The valve stay in this open position until the vale is resettled manually by means of its lever and the
valve changes to closed position.
OUTLET
INLET
CYLINDER
BANK
DISCHARGE
NOZZLES
OPEN
POSITION
7.8.3 Operating with gas flow in closed position
In this case it is assumed that the pneumatic cylinder is not open and therefore the valve is closed. The
gas is retained in the valve and it is not allowed to flow through the discharge nozzles.
CLOSED
POSITION
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8. Installing the weighing device SIEX-WD
The mechanical weighing devices are attached directly to the cylinder by means of its flange as
explained below:
8
7
9
2
P
O
F
L
O
S
I
T
W
I
O
N
P
O
L I
O T
I
O
N
W
Lot No.
I
O
N
Lot No.
10
6
11
2
227DM
227SOL-A
24V (DC)
0,60 A
Nº
227SOL-A
Nº LOTE
LOT No.
24V (DC)
0,60 A
1
P
O
F S
F S
L I
O T
W
Lot No.
EN 837-1
bar
5
K L. 1.6
12
4
3
1
2
3
4
5
6
7
8
9
10
11
12
Fastening frame for weighing device
Weighing device
Cylinder bank
Container valve
Electrical discharge head 227SOL/227SOLC/227SOLC125
Manual discharge head 227DM
Discharge manifold
Pressure switch
Check valve
Discharge hose
Pneumatic discharge head 227CN/227CNTK
Release hose
3
To install the continuous weighing device the next procedure should followed:
CAUTION
YOU ARE HANDLING PRESSURISED EQUIPMENT
SIEX-HC CYLINDERS WITH WEIGHING DEVICE (SIEX-WD) AND
CYLINDER VALVE ASSEMBLIES MUST BE INSTALLED AND
COMMISSIONEDIN ACCORDANCE WITH THE CONTENTS
OF THIS CHAPTER.
FAILURE TO FOLLOW THESE INSTRUCTIONSMAY CAUSE
THE CYLINDERS DISCHARGING VIOLENTLY, WHICH COULD CAUSE SERIOUS
INJURY TO THE PERSONS HANDLING THEM AND
DAMAGE TO THE SURROUNDING AREA.
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8.1
Brackets and cylinders
Assemble the cylinders type cage described in chapter 3.8. before assembling the transverse channel,
place the cylinders (always with their protective cap).
CAUTION
AT THIS STAGE OF THE INSTALLATION, DO NOT REMOVE THE
PROTECTIVE CAP NOR THE SAFETY CAP OF ITS OUTLET
Safety cap in the
valve outlet
Install and affix the frame for the weighing over the side brackets. Make sure that it is correctly centred
just in the centre of the cage.
Place the front transverse brackets to close the system. The cylinders will be totally rounded by their
brackets.
Remove the protective caps of the container valves, make sure that all have their protective cap
threaded in the valve outlet. For inert gases, orientate the cylinders in a such way that their outlet would
be at 45º with respect to the imaginary line drawn by the axis of the cylinders and parallel to the
transverse brackets (upper view). The pressure gauge will be orientated 45º with respect to the
perpendicular to the wall.
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8.2
Continuous weighing device kit (mechanical part)
For the cylinders (inert gases), the supporting flange is factory supplied threaded in the cylinder.
Therefore just assemble the flange to the protective threaded rods of the valve.
CAUTION
AT THIS STAGE OF THE INSTALLATION, DO NOT REMOVE
YET THE OUTLET SAFETY CAP
Safety cap in the
valve outlet
Step #1, Locate the weighing device below the bracket, unscrew one of the two nuts that has the
upper threaded rod and insert this threaded rod in the hole of the upper horizontal bracket.
Step #2, Use this upper nut of the threaded rod, fix it provisionally inside the bracket with the proper
wrench.
Step #1
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Step #3, Insert two nuts, in each threaded rods located in the lower part of the weighing device.
Following, put next to the cylinder these two threaded rods, and insert them into the holes of the
cylinder bridle.
Step #4, Screw the two nuts to the lower side of the threaded rods, fixing in this way the weighing
device to the cylinder.
Step #3
Step #4
Step #5, By means of the proper fixed spanner, fix the nuts to the threaded rods.
Step #6, Finally, proceed to elevate the cylinder from the floor between 1 to 3 cm, by means of
threading the upper nut of the threaded rod of the weighing device with the proper fixed
spanner, to conclude with the tightening of the lower nut.
Step #5
Step #6
Aprox 1 to 3 cm
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Join the weighing kit to the frame by means of its threaded rod for hanging the cylinder. Make the rod to
cross the relevant hole of the frame and screw its nut with washer.
Rise the cylinder at least 15 mm by means the thread of the nut in the rod for hanging the cylinder. Use
a fixed spanner and apply force for making the nut turning in the rod in order to rise the cylinder.
Make sure that all the weighing devices they are parallel to the side brackets and with the weight
pointing to the front side.
1 Supporting frame of the weighing device
2 Weigh
device
4 Threaded rod for hanging the cylinder
5 Weighing bracket
6 Supporting flange
7 Switch for electrical signal
8 Threaded rod for the protection of the valve
9 Cylinder
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8.3
Location of the discharge manifold
Locate the discharge manifold close to the frame over the frame type window (between the frame and
the wall) and affix it with the corresponding clamps.
8.4
Adjustment of the weighing device (mechanical part)
After installation, the weights will be in ON position, because all the kits are factory calibrated as
indicated in the technical specifications. Weighing device come with a matching numbered mark with
each of the cylinders in order to prevent installation in different cylinders
FILLED CYLINDER
ON POSITION
EMPTY CYLINDER
OFF POSITION
Make sure that the system operates correctly as intended. Exert a light force upwards in the flange with
the hand, the weight will change to OFF position. In this way we could check the sensitivity of our
weighing device. To change this sensitivity, please, contact SIEX.
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8.5
Continuous weighing device kit (electrical part)
If the sending of a signal to the fire control panel is required, remove the covers of all the switches
(XCK-T2121-P16 or 3SE5 242-0HE10) and wire up in series or in parallel to the fire control panel. Each
switch has two contacts, one normally open and one normally closed, depending on the type of
connection which is needed one type of the other will be used.
Flexible conduit for cable connection
Switches (XCK-T2121-P16 or 3SE5 242-0HE10
L :\ Lo gos \SIEX.b mp
L :\ Lo gos\ SIEX.b mp
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
P
O
F S
L I
O T
W I
O
N
Nº Lot.
Lot No.
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
ON
OFF
227DM
Nº LOTE
LOT No.
227CN
xxxxx
227CN
xxxxx
Nº LOTE
LOT No.
xxxxx
L:\Lo gos\ SIEX_nue vos_ 08- 09- 2006 \siex baja r es.j pg
Nº LOTE
LOT No.
Flexible conduit for cable connection
NO Connections
NC Connections
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Switch NC or NO
FA 24V
wire up in series
Switch NC or NO
FA 24V
wire up in parallel
8.6 Connection of the actuator heads of the pilot bottle (electrical,
manual, etc.)
Once the weighing device kit is installed and calibrated, assemble the components for the actuation of
the pilot container valve or pilot bottle (electrical discharge head, manual discharge head, etc.).
ON
OFF
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
EN 837-1
bar
KL. 1.6
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24V (DC)
0,60 A
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
Nº xx
227SOL-A
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8.7
Positioning the weighing device once installed
The usual position of the weighing device once installed, is in vertical position as shown in the figure.
When it is positioned in the installation take into account the displacement or stroke of the threaded rod
for the adjustment of the weighing and the weigh from the ON position to the OFF position due to the
detection of a net lose of charge. That stroke must be free of obstacles which avoid the right opening
and closing of the selector valve.
227CN
WP 137 bar
24V (DC)
0,60 A
227CN
WP 137 bar
227CN
WP 137 bar
227CN
WP 137 bar
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
Nº LOTE
LOT No.
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
- 0786 VdS
xxxxx
xxxxx
- 0786 VdS
Nº xx
227SOL-A
Nº LOTE
LOT No.
- 0786 VdS
227CN
WP 137 bar
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8.8
Operating instructions
The operative procedure of the mechanical weighing device is very simple. Two states or operative
stages can be defined:
8.8.1 Regular operation
In this stage, the mechanical weighing device is operative, the force exerted by the cylinder filled with
extinguishing agent (inert gas) is greater than the force exerted by the weight located in the threaded
rod for the adjustment. Therefore, the system will stay in ON position, with the threaded rod for
adjustment and the weight in horizontal position. (See figure below).
It is important to indicate that the weight of the cylinder filled with the extinguishing agent is
predetermined and the weighing device is factory calibrated to operate correctly. Nevertheless it can be
adjusted in situ moving up or down the weigh through the rod for the adjustment.
FILLED CYLINDER
ON POSITION
8.8.2 Operation due to loss of load
When the weight of the cylinder goes down (between 0% and 5% of the net load) due to a leakage or
discharge, the force exerted by the cylinder would be lesser than the force exerted by the weight,
therefore the system will change to OFF position, that is, with the threaded rod for adjustment and the
weight down, and in that position, an alarm signal will be sent to the fire control panel (see figure).
CYLINDER WITHOUT LOAD
OFF POSITION
pe019ci6.dwg
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9. Installing discharge hoses
9.1
Single cylinder system (modular cylinder)
The discharge hose must first be screwed into the discharge pipe, and then to the cylinder valve, in that
order.
CAUTION
THE FLEXIBLE DISCHARGE HOSE OR VALVE OUTLET ADAPTOR IN THE
CASE OF SINGLE (MODULAR) CYLINDERS MUST BE CONNECTED TO
DISCHARGE PIPING BEFORE BEING SCREWED ONTO THE CYLINDER
VALVE.
1 Cylinder
2 Protective flange
3 Valve RGS-MAM-11-2 / 12-2 / 12-2C
4 Flexible hose 1/2"
5 Adapters POAD15MH
6 Pipe
7 Elbow adapters 541CO21,7 / POAD15CO
8 Elbow adapter 541CO20
9 Discharge hose 3/4"
10 Adapter POAD20MH
11 Cylinder valve RGS-MAM-12-3
3
2
3
6
6
6
5
10
10
4
9
9
11
7
11
8
1
To install the discharge hose in to a modular cylinder system, follow the instructions below for the
container valves RGS-MAM-12-3/12-2/12-2C/11-2:
1. First screw the adaptor POAD15MH or POAD20MH onto the discharge pipe.
The male thread of the nipple must have a conical seating to ensure that it seals with the swivel
nut on the ½” or 3/4" discharge hose. The female thread of the nipple must be a standard pipe
thread with a flat seating. To connect the adaptor or nipple to the discharge pipe, use Teflon
tape on the male thread of the pipe.
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2. Thread the dischage hose (1/2” or ¾”) by one of its end to the adapter, mentioned in the
previous point. To do this, screw the female swivel nuts of the hose onto the male thread of the
nipple. Do not use Teflon or glue, or any other type of thread sealant, since the seal is
made between the male cone on the hose and the female cone of the nipple. Fully tighten these
connections with a non-adjustable or adjustable spanner to avoid leaks.
3. Remove the cylinder valve protective caps, having first ensured that the cylinder is properly
secured to the wall by its brackets. Do not remove the outlet safety plug from the valve yet.
4. Place the cylinder in position, with the valve outlet facing the discharge hose that is already
connected to the discharge pipe, and secure it with its straps and bracket. In this operation,
sometimes it is necessary to slightly slacken off the cylinder straps to be able to correctly
orientate the valve outlet. Take care to re-tighten the straps so that the cylinder is properly
secured to the wall by its brackets.
Remember that the discharge hose has to be screwed in to the discharge pipe before being
screwed into the valve output, as stated in point 2.
5. Remove the safety plugs from the cylinder valve output ports. Check that the bracket straps are
properly tightened.
6. Screw the other end of the flexible or rigid discharge hose, into the outlet port of the cylinder
valve (RGS-MAM-12-3/12-2/12-2C/11-2). To do this, screw the hose’s female swivel nut onto
the male thread of the valve. Do not use Teflon, glue or any other type of thread sealant,
since the seal is made between the male cone of the hose and the female cone of the valve
outlet in the case of valves RGS-MAM-12-3, and via a copper washer in the case of valves
RGS-MAM-11-2/12-2/12-2C. Tighten this connection fully with a spanner to avoid leaks.
7. When elbow adapters model POAD15CO, 541CO21.7 or 541CO20 are used in the container
valve outlet, do not use or glue, or any other type or threat sealant, since the seal is made
between the male come on the adapter model 541CO21.7 or 541CO20 and the female come of
the valve in the case of the valve RGS-MAM-12-3, and by means of the valves RGS-MAM-122/12-2C/11-2. Fully tighten these connections with a non-adjustable or adjustable spanner to
avoid leaks.
Elbow adapter POAD15CO
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Elbow adapter 541CO21 y 541CO20
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10.
Installing Wall bypasser adaptor (POADPM xx)
Pipe
Pipe
Adaptor
Nozzle FEDR
Wall bypasser adaptor
Roof
Metalplastic Joint
Nozzle FEDR
1º Step
2º Step
3º Step
4º Step
Drill the hole of Ø22mm in the ceiling
Put the wall bypasser adaptor into the hole and
thread the fixed nut
Put the metalplastic joint into the wall bypasser
adaptor and thread it the nozzle
Thread the discharge pipe to the wall bypasser
adaptor
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Its function is to facilitate the connection between the hose and the nozzle in terms of passage through
a wall or sheet metal wall.
Connection to
discharge pipe
Connection to nozzle FEDR
Wall
Connection thread to discharge pipe and
Connection thread to the nozzle
POADPM10
POADPM15
POADPM20
POADPM25
3/8” BSP Male
1/2" BSP Male
3/4” BSP Male
1” BSP Male
Wall bypasser adaptor
Pipe
FEDR10 Nozzle
Calibrated pressure limiter
FH-15CO Flexible hose
ELECTRICAL
CABINET
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10.1 Cylinder bank
The discharge hoses must be screwed first to the manifold check valves and then to the cylinder valves.
CAUTION
THE FLEXIBLE DISCHARGE HOSES OR VALVE OUTLET ADAPTORS IN
THE CASE OF CYLINDER BANK SYSTEMS MUST BE CONNECTED TO THE
MANIFOLD CHECK VALVES BEFORE BEING SCREWED ONTO THE
CYLINDER VALVES.
6
5
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
POSITION 2: ACT
POSITION 1: STA
Atención : Antes de ro scar el a ctuador eléctrico al puerto d
Warning : Before threading the electrical actuator to the activ
1
2
3
4
5
6
Nº
227SOLC
24V (DC)
0,66 A
4
3
2
1
Cylinder
Protective flange
Container valve
Discharge hose
Check valve
Discharge manifold
To install the discharge hoses in a cylinder bank system, follow the instructions below:
1. The check valves come ready assembled from the factory in the discharge manifold and so do
not require any manipulation.
2. Screw the corresponding discharge hoses through one of their ends to the check valves in the
manifold. To do this, screw the swivel nuts of the hoses to the male threads of the check valves.
Do not use Teflon or glue, or any other type of thread sealant, since the seal is made
between the male cone on the hose and the female cone of the check valve. Fully tighten these
connections with a non-adjustable or adjustable spanner to avoid leaks.
3. Remove the cylinder valve protective caps, having first ensured that the cylinder is properly
secured to the wall by its brackets. Do not remove the outlet safety plug from the valve yet.
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4. Position the cylinders, with the valve outputs facing the discharge hoses, which are already
screwed onto the manifold, and secure them with their straps and brackets. In this operation, it
is sometimes necessary to slightly slacken off the cylinder straps to be able to correctly
orientate the valve outlets. Take care to re-tighten the straps so that the cylinders are properly
secured to the wall by their brackets.
Remember that the discharge hoses must be screwed onto the manifold before being screwed
into the valve outputs, as stated in point 2.
5. Check that the bracket straps are properly tightened. Remove the safety plugs from the cylinder
valve output ports.
POSITION 2: ACT
Warning : Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
24V (DC)
0,66 A
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
Nº
POSITION 1: STA
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227SOLC
6. Screw the other end of the flexible discharge hoses into the outlet ports of the cylinder valve. To
do this, screw the female swivel nuts of the hoses onto the male thread of the valve outlets. Do
not use Teflon or glue, or any other type of thread sealant, since the seal is made between
the male cone on the hose and the female cone of the valve outlet in the case of the container
valve RGS-MAM-12-3 by means of flat seating with copper washer for the container valve RGSMAM-11-2, 12-2 and 12-2C. Tighten these connections fully with a spanner to avoid leaks.
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11.
Installing flexible activation hoses
These are used as a conduit to pneumatically actuate or release the extinguisher gas cylinder valves.
Their serial connections allow the gas, from the cylinder or pilot bottle, to flow through them and to
actuate the various pneumatic heads of the auxiliary valves. They are linked together by pneumatic
heads with a tee or elbow.
CAUTION
BEFORE SCREWING ON THE FLEXIBLE HOSES, ENSURE THAT THE MAIN
VALVE (PILOT CYLINDER), DOES NOT HAVE ITS ELECTRIC OR MANUAL
RELEASE HEAD FITTED.
4
3
2
5
6
1
2
3
4
5
6
Cylinder
Valve RGS-MAM-11-2/12-2/12-2C/12-3
Pneumatic discharge head
Male tee
Flexible release hose
Male elbow
1
To install the flexible release hoses, follow the instructions below:
1. Ensure that the cylinder is properly secured by its brackets. Check that the valve outlet is
screwed to the discharge hose and this is connected to the manifold or discharge pipe.
2. Check that the pneumatic release heads are correctly orientated as indicated in the figure. If
not, loosen the swivel nut and re-position them in the correct position. Tighten the pneumatic
release heads with the hand.
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3. By means of a fixed spanner, tight the ends of the flexible activation hoses to the pneumatic
actuators of the container valves, from the last to the first in case a pilot cylinder is used, from
the last to the second in case of a master-slave configuration, without using Teflon nor any
other type of sealant, since they are sealed by a metal-to-metal bicone.
To avoid possible accidental discharges of the cylinder banks, it is recommended to leave the
end of the first hose, which has to be connected to the pilot cylinder, loose (not screwed in) at
this time. When the system is completely finished and correctly installed, this hose will be the
last to be connected.
4º
3º
2º
1º
3º
2º
1º
4º
4
7
3
5
2
1
8
1
2
3
4
5
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6
9
Cylinder
Valve RGS-MAM-11-2/12-2/12-2C/12-3
Male tee placed in the pneumatic discharge head
Flexible release hose
Valve outlet
6
7
8
9
Pressure gauge
Pilot port
Electrical discharge head
Manual discharge head
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4. The other end of the hose is screwed to the tee or elbow (in a bank of two cylinders) of the
pneumatic release head, in the same way as described above, without using Teflon or any type
of sealant, since they are sealed by a metal-to-metal bicone.
5. Repeat this operation successively until arriving at the last pneumatic release head which will
have an elbow.
6. Once all the release hoses are installed, fully tighten, with a non-adjustable spanner, all the
threaded joints between the hoses and the tees or elbows of the pneumatic release
heads, to achieve a gas-tight seal.
7. In banks of more than 9 cylinders follow the same instructions, with the exception that the first
cylinder will be a pilot bottle. In this case, the first hose will be screwed to the adaptor that is
located on the outlet of the pilot bottle valve. The following steps are the same as for a bank of
fewer than 10 cylinders. Ensure, before screwing in the first hose, that the pilot bottle outlet
does not have a small leak (easily checked with soapy water).
6º
7º
8. Re-check that all the swivel nuts of the pneumatic release heads are tight.
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2
7
9
4
3
1
8
5
6
1 Cylinder
2 Valve RGS-MAM-11-2/12-2/12-2C/12-3
3 Male tee placed in the male tee in the pneumatic
discharge head
4 Release flexible hose
5 Valve outlet
7
9
6
7
8
9
Pressure gauge
Valve RGS-MAM-11-4 or 12-4
Electrical discharge head
Manual discharge head
8
11.1 Installing of the bleed valve in the release line (POVV8)
The bleed valve will be installed in the end of the release line in cylinder banks with at least 9 cylinders.
It will be threaded in the 227TE of the last pneumatic discharge head 227CN/227CNTK as explained
below.
Ensure that the cylinder is securely attached. Check that the outlet of the container valve it is
connected to the discharge hose and it is connected to the manifold or discharge pipe. If a pilot
bottle or pilot cartridge would be associated to the system, loose their discharge heads.
Thread the vent valve with the hand in the free thread of the 227TE, make sure that the o-ring is
placed in order to ensure the airtight, finally apply a light tighten with a non-adjustable spanner.
Push-button for venting
Bleed valve 1/4" G POVV8
Release flexible hose
1/4" G Tee model 227TE
O-ring or metal-plastic joint
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Pneumatic discharge head 227CN / 227CNTK
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12.
Installing the 6x4 mm cooper tube (POLATCU)
These are used as a conduit to pneumatically actuate or release the extinguishing agent cylinder
valves, although its use is similar to a flexible release hose, this tube is used to reach longer distances.
Their serial connections allow the gas, from the cylinder or pilot bottle, to flow through them and to
actuate the various pneumatic heads of the auxiliary valves o the selector valves from the selector
cabinet.
The installation of the copper tube is very easy due to the facility of bending and cutting. The
installation of the copper tube always is done in the same way with the help of the POA8CU
adaptor, that uses a bicone ring that assure the seal.
OF
F
6
ON
W 21,7
W 21,7 to COPPER
TUBE ADAPTER
Model POA21CU
Pilot bottle
Teflon washer
Connection to pilot bottle
Metaloplastic joint
6x4 mm copper tube POLATCU
ADAPTER 1/4"G to 6x4 mm copper tube
Model POA8CU
Connection to pneumatic actuator
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Interconnection between selector cabinet and selector valves
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Connection to thermic pneumatic-mechanical detector SIEX-NTD-C008 / SIEX-NTD-C018
Connection to shuttle valve
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13.
Installing the pilot bottle (for banks of more than 9 cylinders)
This consists of a 2, 6,7 or 13,4 litre cylinder, a protective flange and a RGS-MAM-11-4 or 12-4 valve.
The RGS-MAM-11-4 or 12-4 valve has a electrical discharge head, together with a manual discharge
head, in addition to the corresponding pressure gauge.
The pilot bottle is commonly installed close to the cylinder bank, close to the upper frame and at a
distance shorter than 1000 mm. The fixing is done by means of a bracket for modular cylinder.
CAUTION
YOU ARE HANDLING PRESSURISED EQUIPMENT
FAILURE TO FOLLOW THESE INSTRUCTIONS
MIGHT RESULT IN
THE PILOT BOTTLE DISCHARGING VIOLENTLY,
LEADING TO SERIOUS DAMAGE OR INJURY
TO THE SURROUNDING AREA OR TO THE PERSON HANDLING IT.
ON
F
OF
227SOL-A
24V (DC)
0,60 A
Nº xx
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Aprox. 500 mm
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
ON
OFF
EN 837-1
bar
KL. 1.6
Pilot bottle installation
To install the pilot bottle, follow the instructions below:
1. First install the pilot bottle fixing bracket as indicated in chapter 3.1 of this manual (Installing
cylinder fixing brackets). Brackets for a single (modular) cylinder.
Before starting, carefully calculate its position, so that the distance from the pilot bottle to the
first cylinder is correct and the first flexible release hose is not too short (it should be 500, but
there is the option of 1000 mm). Adjust the RGS-MAM-11-4 or 12-4 valve output so that it faces
the pneumatic discharge heads of the cylinders which are to be actuated.
2. Check with soapy water that the output valve is not leaking. To do this, remove its protective or
safety plug. Keep the plug for later use.
3. Connect the electrical and manual discharge heads, ensuring that they are reset (as indicated
section 18 of this manual).
4. Carefully remove the safety plug, gradually to make sure there is no leak, and screw adapter
POA218 or POA21CU to the ¼” to the valve outlet, placing a copper washer inside the female
thread of the adaptor. Firmly tighten this joint with a 30 mm non-adjustable spanner.
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20x8 mm teflon washer
Adapter POA21CU
6x4 mm copper tube
Pilot bottle
Flexible hose FH-6PO / FH-7PO /
DH-10 / DH-10I / DH-11 / DH-11I
Adapter POA218
Teflon washer 20x8 mm
5. Finally, manually connect the flexible release hose to the tee of the first pneumatic discharge
head of the cylinder bank. In case of flexible hose, do not use Teflon or any other type of
sealant, since it is sealed with a metal-to-metal bicone.
1
2
3
4
Cylinder
Valve RGS-MAM-11-2/12-2/12-2C/12-3
Pneumatich discharge head 227CN ó 227CNTK
Flexible hose FH-6PO / FH-7PO
DH-10 / DH-10I / DH-11 / DH-11I
5 227TE or 227CO
5 6x4 mm Copper pipe POLATCU
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Operational test with the charged pilot bottle (installed)
There are two ways to perform this test, during maintenance or operation.
In both cases adaptor must be removed from the valve outlet and the safety plug inserted in its place.
Detach and unscrew resettable electrical discharge head and manual discharge head from their
position in valve actuation port.
Holding the discharge head by hand (still not screwed into the valve), visually check that the
actuation pin is in POSITION 1. Carry out a true functional test with power from the fire panel.
When the head is energised, the actuation pin will move to POSITION 2.
Manually reset the electrical release head. To do this, apply force to the actuation pin with a
sharp instrument (e.g. a punch) until the actuation pin goes to POSITION 1. To check that the
resetting has been done properly, give the head a light sharp tap on a hard surface, and then
check that the actuation pin is still in POSITION 1
Remark: It is very important not to misplace the resetting screw for future resets.
13.1 Installing Suttle valve (VALAN-62)
The two ways check valve VALAN-62 for extinguishing systems with INERT Gases IG-541, has the
function of the union of two cylinders or pilot bottles. It is used in systems, which because operation
requirements, need 2 pilot bottles (One of them is usually opened only manually).
2
2
1 "Tee" of 1/4" BSP (227TE)
2 O-ring or metal-plastic washer
3 Non-return valve in line VALAN-WFR8 / WFR8-316
3
1
3
Suttle valve
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VALVULA ANTIRRETORNO
CHECK VALVE
VALAN-WFR8
AISI 303
AISI 303
AISI 303
AISI 303
Adaptor POA8CU
VALAN-WFR8
VALAN-WFR8
VALAN-WFR8
Adaptor POA8CU
VALVULA ANTIRRETORNO
CHECK VALVE
VALVULA ANTIRRETORNO
CHECK VALVE
VALVULA ANTIRRETORNO
CHECK VALVE
Step #1, Unscrew the nuts which has the bicone ring of the POA8CU adaptor of the three inlets of
the shuttle valve. Connect the copper pipe.
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VALAN-WFR8
VALVULA ANTIRRETORNO
CHECK VALVE
AISI 303
AISI 303
Cupper pipe 6x4 mm POLATCU
VALAN-WFR8
VALVULA ANTIRRETORNO
CHECK VALVE
VALAN-WFR8
AISI 303
AISI 303
VALAN-WFR8
VALVULA ANTIRRETORNO
CHECK VALVE
VALVULA ANTIRRETORNO
CHECK VALVE
Step #2, Insert the nut and the bicone ring, which are being extracted from the POA8CU adaptor,
into the copper pipe that are being cutted previously to the desired length and proceed to fix the
copper pipe to the shuttle valve by means of tightening the nut with a fixed spanner.
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Step #3, Finally connect the ends of the copper pipe to the source of nitrogen and to the battery
system.
14. Installing the pilot cartridge (100M0,08UFA / 100M0,18UFA)
Pilot cartridge is compound by 0.08 or 0.18 L cartridge, valve RGS-MAM-03 has a electrical discharge
head, together with a manual discharge head, in addition to the corresponding pressure gauge.
Installation is usually adjacent to the cylinder bank, near the upper frame or fixed to this at a distance
less than 1000 mm. The fastening is two clamps together with screw and nut. Proceed to insert the
cartridge into the bracket and tighten using the clamps, then screw the trigger hose or copper tube and
finally place discharge heads making sure they are properly rearmed.
O-ring
Pilot cartridge
100M0,08UFA / 100M0,18UFA
3º
2º
24V (DC)
0,60 A
227SOL-A
F
OF
ON
Nº xx
Manual push button 227DMS
Manual discharge head
Electrical discharge head
227SOLR / 227SOLCR / 227SOLCR125
Bracket
1º
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VALAN-15CO
WP 240 BAR
DN 15
P
O
S
I
T
I
O
N
VALAN-15CO
WP 240 BAR
DN 15
F
L
O
W
N - XXXX
P
O
S
I
T
I
O
N
F
L
O
W
POSITION 1: STA
POSITION 2: ACT
POSICION 1 : SIN
POSICION 2 : AC
Warning : Before threading the electrical actuator to the activ
ON
OFF
Atención: Antes de roscar el actuador eléctrico al puerto d
SIEX FH6PO XXXXX
VdS
WP190 BAR
N - XXXX
Pilot cartridge installation in cylinder bank
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
L ot No.
P
O
F S
L I
O T
W I
O
N
VALAN-15CO
WP 240 bar
DN 15
xxxx
Nº Lot.
Lot No.
ON
OFF
227DM
227CN
WP 137 bar
N - xxxxx
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
100
EN 837-1
50
150
VdS
SIEX FH6PO XXXXX
WP190 BAR
VdS
G 307002
0
bar
200
KL. 1.6
Pilot cartridge installation in cylinder bank with continuous weighing
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15.
Installing the remote release pneumatic line
The remote pneumatic release line may be used in cylinder banks or in modular cylinders.
The remote release will be carried out by a pilot bottle (with electric and manual release) and a line of
pneumatic pipe that carries the pressurised gas to actuate all the pneumatic discharge heads of the
cylinders
Limitations about distances have been established in the manual of System Components, section 36.
EN 837-1
bar
KL. 1.6
To install the remote release pneumatic line, follow the instructions below:
1. Ensure that the cylinders are properly secured by their brackets. Check that the valve outlets
are screwed to the discharge hoses and these, in turn, to the manifold or discharge pipe.
2. Install the pilot bottle with or without a cabinet, in the ideal position for remote operation. For the
installation follow the steps described in section 12 of this manual.
Do not connect the pilot valve output valve yet and check that the pressure gauge reads the
correct pressure.
3. Install the release pneumatic line and ensure that the fitting of the pneumatic pipes is firm, not
subject to knocks, and free from harsh atmospheres and extreme temperatures.
4. Once the pipes are installed (pneumatic line), perform a gas-tightness test at 150 bar. To do
this, remove all pneumatic heads from valves, plug one end of the pipe and pressurise it
with nitrogen up to 150 bar from the other end.
5. Connect the end of the pipe that goes to the first pneumatic discharge head
If 4x6 copper pipe is used, a POA8CU copper pipe adaptor must be fitted, with a ¼”
metal-to-plastic washer.
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Metaloplastic joint
6x4 mm copper tube POLATCU
ADAPTER 1/4"G to 6x4 mm copper tube
Model POA8CU
6. Connect the other end of the pneumatic line to the pilot bottle. Use the steps described in
section 12 of this manual.
a. Pilot bottle with RGS-MAM-11-4 and 12-4 valve: In this case, the pneumatic line must be
connected to the W21.8x1/14” male thread of the pilot bottle output valve.
If 4x6 copper pipe is used, screw a W21.8x1/14” female to 1/4" BSP male adaptor
into the pilot bottle output valve, fitting a 12x18x1.4 copper washer into the
W21.8x1/14” female thread of the adaptor. Then wrap Teflon tape to the ¼” BSP
male thread of the adaptor and screw another adapter – a ¼” BSP female to copper
tube with a conical seat, to the male thread. Next, screw the copper tube with its
bicone to the adaptor, without using Teflon or any other type of sealant, as it is a
metal-to-metal bicone seal.
ADAPTER W 21,7 to 6x4 mm copper tube
POA21CU
W 21,7
OFF
6
ON
6x4 mm copper tube
POLATCU
Pilot bottle
Teflon washer
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16. Installation remote release manual pull station without tension
(TK-DMS / TK-DMS2) and pulley elbows (TK-CP)
This is used for modular cylinders or cylinders in banks to manually actuate the extinguishing system
remotely by acting on the cylinder or pilot bottle. The manual handle is linked by a steel cable in a pipe
(protective pipework) to the manual discharge head of the cylinder or pilot bottle.
The cable is mounted inside a steel pipe with pulley elbows for changes of direction.
To install the remote release pneumatic line, follow the instructions below:
1. Ensure that the cylinder or cylinders are properly secured by their brackets. Check that the
valve outlets are screwed to the discharge hoses and these, in turn, to the manifold.
2. Calculate the length of steel cable necessary to reach the remote manual release handle from
the cylinder or cylinder bank. Always add 10% to the estimate in case of unforeseen problems
that might arise during the installation.
3. Remove the detachable cover and handle in order to fit the pull station body to the wall or
structure where it is to be located. Use the four fitting holes with appropriate screws and plugs.
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Paso 1: Quitar la tapa y la anilla con su tirador. Ponemos el adaptador
en cualquiera de los agujeros centrales de los laterales. Amarramos la
caja metálica a la pared con unos tirafondos de M6 con sus respectivos
tacos.
Paso 2: Desde el cabezal de disparo manual por cable, con codos polea
para los cambios de dirección y protegido con tubo, sacamos el cable
hasta este disparo manual. Dejamos suficiente cable para realizar la
instalación.
Step 1: Remove the cover and the ring together with the handle. Put the
adaptor in any central hole of the sides. Attach the metalic box to the
wall with M6 coachscrews with their own wall plugs.
Step 2: From the cable-operated manual discharge head, by means of
pulley elbows for the change of direction and protected by the pipe, to
this manual actuator
TIRADOR MANUAL SIN TENSION TK-DMS
MANUAL HANDLE WITHOUT TENSION TK-DMS
EN CASO DE INCENDIO
IN CASE OF FIRE
TIRE FUERTE DE LA ANILLA
PULL HANDLE HARD
Paso 3: Pasamos el cable por el centro de la tapa y metemos el
extremo del cable en el tirador. Apretamos los tornillos allen
transversales para aprisionar el cable.
Step 3: Put the cable through the center of the cover and introduce the
end of the cable through the handle. Thread the transverse Allen screws
in order to trap the cable.
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Paso 4: Instalamos la tapa en la caja por medio de los dos tornillos.
Metemos el tirador en el agujero y alineamos los agujeros transversales
para meter en hilo de cobre. Unimos los extremos del hilo de cobre
mediante un plomo que luego prensaremos.
Step 4: Put the cover on the box by means of the two screws. Introduce
the handle into the hole and line up the transverse holes to put it into
copper thread. Join both ends of the copper thread by means of a linge
which will be pressed.
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Syste
m
RG
s
ms
RG
4. Continue with the cable and pipe installation until arriving at the manual discharge head of the
bottle. Use pulley elbows for changes in direction.
Sy s te
sm
POSITION 2: ACT
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
POSITION 1: STA
POSICION 2 : AC
POSITION 2: ACT
Warning: Before threading the electrical actuator to the activ
Atención : Antes de roscar el actuador eléctrico al puerto d
24V (DC)
0,66 A
Nº
227SOLC
24V (DC)
0,66 A
syS
Nº XXXX/XX
Nº
227SOLC
POSICION 1 : SIN
TIRADOR MANUAL SIN TENSION TK-DMS
MANUAL HANDLE WITHOUT TENSION TK-DMS
yS
ets
et
GR
227CMCC
sm
Warning : Before threading the electrical actuator to the activ
MANUAL ACTUATOR HEAD BY CABLE WITH
PROTECTION BOX
GR
Atención : Antes de roscar el actuador eléctrico al puerto d
CABEZAL DE DISPARO MANUAL POR CABLE
CON CAJA DE PROTECCIÓN
EN CASO DE INCENDIO
IN CASE OF FIRE
TIRE FUERTE DE LA ANILLA
PULL HANDLE HARD
TIRADOR MANUAL SIN TENSION TK-DMS
MANUAL HANDLE WITHOUT TENSION TK-DMS
EN CASO DE INCENDIO
IN CASE OF FIRE
TIRE FUERTE DE LA ANILLA
PULL HANDLE HARD
1.- 227CMC cable operated manual actuator
2.- Steel cable.
3.- Protective pipe.
4.- TKCP pulley elbow.
5.- Cable-operated manual release head without tension TK-DMS.
6.- Cable-operated manual actuator head with protective box 227CMCC.
Installing the remote release manual station TK-DMS with the release head 227CMC and 227CMCC
RG
ms
S y s te
RG
ms
Syste
s
m
RG
Syste
RG
S yste
RG
RG
s
m
ms
RG
ms
ms
Syst e
S y s te
RG
s
m
MECHANICAL CONTROL CABINET
S y s te
ms
RG
CENTRAL DE CONTROL MECÁNICA
Syste
ms
RG
This remote release manual station can actuate on the cable-operated manual release head 227CMC,
227CMCC and the mechanical control unit TK-SIMPLEX or TK-COMPLEX.
S y s te
Syst e
TK-SIMPLEX
PARA ACTIVAR MANUALMENTE:
TIRE FUERTE DE LA ANILLA
TO ACTIVATE MANUALLY:
PULL PIN HARD
SIN ACTIVAR / STAND BY
ACTIVADO / ACTIVATED
TIRADOR MANUAL SIN TENSION TK-DMS
MANUAL HANDLE WITHOUT TENSION TK-DMS
EN CASO DE INCENDIO
IN CASE OF FIRE
TIRE FUERTE DE LA ANILLA
PULL HANDLE HARD
1.- Mechanical control unit TK-SIMPLEX o TK-COMPLEX
2.- Steel cable.
3.- Pulley elbow TK-CP.
4.- Bearing of pulley elbow
5.- Protective pipe.
6.- Cable-operated manual release head without tension TK-DMS.
Installing the remote release manual station TK-DMS on mechanical control unit
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5. Once all the cable and protective pipe installation is completed, remove the safety catch of the
manual pull station and check that the cable slides within the pipe. This test is carried by
placing one person at each end of the cable, in order to be able to slide it in both directions.
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6. Link the last section of cable to the manual discharge head with an end-of-line device. Before
tensing the cable leave a small amount of slack so that the head lever is not under pressure.
7. Remove the safety ring from the manual discharge head.
CAUTION
TO LEAVE THE SYSTEM READY FOR OPERATION,
DO NOT FORGET TO REMOVE THE SAFETY RING FROM
THE CABLE-OPERATED MANUAL RELEASE HEAD.
IF THIS OPERATION IS NOT CARRIED OUT,
THE SYSTEM WILL NOT BE OPERATIVE.
8. Check that the remote manual pull station has its safety catch in position with its corresponding
seal.
The cable is installed inside a steel pipe, using pulley elbows which allow the changes in direction
required by the obstacles and elevation changes which are needed to be avoided to reach the remote
manual pull station without tension to build in TK-DMS2.
This model is in the pladur wall, the cable cames out through the back side of the box.
Installing the remote release manual station TK-DMS2
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17.
Installing the pulley-elbows (TK-CP)
1. Installation of elbows depends on the place where it should be located to change the cable
direction. Each elbow is able to change an angle of 90º and it must be fixed by two M6 screws
or by means of clamps in the inlet and outlet of the pulley-elbow. Installation must be done
according to its restrictions.
Clamp
RG
ms
RG
s
Syst e
S y s te
90
m
°
s
RG
RG
S y s te
m
Syste
ms
Clamp
2. Pipe to cover the steel cable must be installed through the holes made in the elbow and fixed
using the locking screw.
Screw for fixing to the tube
Stainless steel cable
Protection pipe
Pulley elbow TK-CP
s
m
RG
S y s te
Syste
RG
ms
ms
RG
Syste
ms
RG
Bolting orifice for fixing
S y s te
NO
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18. Installing the pressure switch (POINPRE) and discharge
indicator (POID)
18.1 Installing the pressure switch on the discharge manifold
(cylinder bank)
The pressure switch is actuated by the pressure of the extinguishing agent at the moment of discharge.
As it is actuated, an electrical signal is transmitted which can be used to signal to the fire panel that the
system has discharged.
It has two contacts, one NC (normally closed) and the other NO (normally open) which change state
when the switch is actuated, and either can be used depending on the requirements of each installation.
It also incorporates a lever that must be reset after each discharge for the device to work again. Once
actuated, the resetting is done manually, by pulling the ball outwards.
Normally the switch is installed on the discharge manifold of cylinder bank systems, in the female
socket welded on to the manifold. It may also be installed in the pilot port of the cylinder valve, in
modular (single) cylinder systems, through a flexible release hose, and a suitable reducer.
To install the latching pressure switch in the discharge manifold, follow the instructions below:
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4
3
1
3
2
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
Nº
24V (DC)
0,66 A
227SOLC
2
1
2
3
4
Manifold
Threaded socket
Pressure switch
Discharge pipe
1. Ensure that the discharge manifold is properly secured to its brackets and that the actuation devices
of the cylinder banks (electrical and manual release heads) are removed or out of service.
2. Disconnect the release hose screwed to the cylinder or pilot bottle to prevent accidental discharge
of the cylinder banks.
3. Before fitting the pressure switch, check that it operates properly by pressing with a screwdriver or
punch into the pressure sampling point orifice. On carrying out this operation, the actuation pin (part
on which the pressure is exerted) must be latched and the reset knob will move to the ON position.
To unblock it, pull the knob or ball of the resetting device outwards, the actuation pin returns to its
original position and the reset knob goes to the OFF position.
If, during the test, the pressure switch does not operate correctly, send it to SIEX for further testing.
4. Hold the pressure switch by hand, and wrap Teflon tape around the BSP male connecting thread
(18 turns approximately).
5. Screw it into the female socket on the upper part of the manifold - the socket that is welded to the
manifold. Use a non-adjustable spanner placing the flat faces on the body of the switch. Tighten it
until all the threads have been screwed in.
6. Detach the electrical connection cover, by removing its two screws, in order to make the switch
electrical connection to the cable from the fire panel. It has two contacts inside, one normally closed
and the other normally open; either may be used depending on the installation requirements (see
diagram)
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18.1.1
Installing the pressure switch (POINPRE) on modular
cylinder systems
To install the latching pressure switch in modular cylinder systems, follow the instructions below:
CAUTION
BEFORE FITTING THE PRESSURE SWITCH,
ENSURE THAT THE CYLINDER VALVE,
IS NOT CONNECTED TO
EITHER THE ELECTRIC OR MANUAL RELEASE HEAD.
4
4
3
3
2
1
2
3
4
5
Cylinder
Valve
Flexible hose
Pressure switch
Male elbow
5
M4x20 Fixing screws
1
1. Ensure that the cylinder is properly secured to its brackets and that the actuation devices of the
cylinder banks (electrical and manual release head) are removed or out of service.
2. Install the 227CO in the valve pilot port.
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3. Before fitting the pressure switch, check that it operates properly by pushing a screwdriver or
punch into the pressure port. When carrying out this operation, the actuation pin (part on which
the pressure is exerted) must be latched and the reset knob will move to the ON position. To
unblock it, pull the knob or ball of the resetting device outwards. The actuation pin returns to its
original position and the reset knob goes to the OFF position.
If, during the test, the pressure switch does not operate correctly, send it to SIEX for further
testing.
4. Hold the pressure switch by hand, and wrap Teflon tape around the male connecting thread (18
turns approximately).
5. Screw pressure switch from male BSP pressure sampling point to flexible hose. Teflon paste
may also be used (on the male thread of the switch and the female of the reducer).
6. Position and screw the pressure switch to the wall. Check that the joint is secure and sound.
CAUTION
THE FLEXIBLE DISCHARGE HOSE MUST BE CONNECTED TO THE
PRESSURE SWITCH BEFORE BEING SCREWED ONTO THE ELBOW
ON THE CYLINDER VALVE PILOT PORT.
7. Screw the other end of the flexible release hose to the 227CO elbow of the cylinder valve. Do
not use Teflon or glue, or any other type of sealant, since the seal is made between the
male cone on the hose and the female cone of the elbow. Tighten these connections fully with a
spanner to avoid leaks.
8. Fully re-tighten the two swivel union nuts on the hose with a spanner to achieve a gas-tight
seal.
9. To make the electrical wiring connection between the switch and the fire panel, take away the
electrical connection cover by removing its two screws. It has two contacts inside, one normally
closed and the other normally open; either may be used depending on the installation
requirements (See sketch).
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Remove the cover of the electrical system box.
Remove the electrical unit from the housing without disconnecting the wiring.
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Press on the lower switch until the upper terminals are shortcircuited by the connecting rod. Check
that the control panel receives the corresponding alarm signal.
Replace the electrical unit of the switch in the housing and rest the pressure switch by pulling on the
built-in ball.
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18.2 Installing the discharge indicator (POID) on the discharge
manifold (cylinder bank)
The discharge indicator is actuated by the pressure of the extinguishing agent at the moment of
discharge. Includes one button or ball that can be rearmed after discharge in order to the new actuation
of the device. Once is activated, the re-arm is manual, throwing the ball outside.
OFF POSITION
ON POSITION
Normally the discharge indicator is installed on the discharge manifold of cylinder bank systems, in the
female socket welded on to the manifold. It may also be installed in the pilot port of the cylinder valve, in
modular (single) cylinder systems, through a flexible release hose, and a suitable reducer.
To install the latching discharge indicator in the discharge manifold, follow the instructions below:
4
3
1
3
2
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuad or eléctrico al puerto d
Warning : Before threading the electrical actuator to the activ
24V (DC)
0,66 A
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
VALAN-15CO
WP 240 BAR
DN 15
N - XXXX
N - XXXX
N - XXXX
Nº
227SOLC
2
1
2
3
4
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Manifold
Threaded socket
Discharge indicator
Discharge pipe
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7. Ensure that the discharge manifold is properly secured to its brackets and that the actuation devices
of the cylinder banks (electrical and manual release heads) are removed or out of service.
8. Disconnect the release hose screwed to the cylinder or pilot bottle to prevent accidental discharge
of the cylinder banks.
9. Before fitting the discharge indicator, check that it operates properly by pressing with a screwdriver
or punch into the pressure sampling point orifice. On carrying out this operation, the actuation pin
(part on which the pressure is exerted) must be latched and the reset knob will move to the ON
position. To unblock it, pull the knob or ball of the resetting device outwards, the actuation pin
returns to its original position and the reset knob goes to the OFF position.
If, during the test, the discharge indicator does not operate correctly, send it to SIEX for further
testing.
10. Hold the discharge indicator by hand, and wrap Teflon tape around the BSP male connecting thread
(18 turns approximately).
11. Screw it into the female socket on the upper part of the manifold - the socket that is welded to the
manifold. Use a non-adjustable spanner placing the flat faces on the body of the discharge
indicator. Tighten it until all the threads have been screwed in.
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19.
Installing actuator heads
227CMCC
ON
F
OF
227DM
227DMR
227CMC
227DMS
227CNM
227CMCC
TKCM
TK-SIMPLEX or
TK-COMPLEX
POSICION 1 : SIN
POSITION 1: STA
OF
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
F
ON
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
227SOLC
227SOLC125
Warning: Before threading the electrical actuator to the activ
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
227SOL
227CMC
- 0786
227DM
VdS
227CN
227SOL
xxV (DC)
x,xx A
Nº xx
227CNTK
227CNM
RGS-MAM-11-4
RGS-MAM-12-4
227CMCC
ON
OF
F
227DM
227DMR
227CMC
227DMS
227CNM
TKCM-R
TK-SIMPLEX-B or
TK-COMPLEX-B
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLCR
227SOLCR125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
227SOLR
- 0786
227DMR
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
O-ring
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TKCM
227CN
227CNTK
227CMCC
227CMCC
TKCM
TK-SIMPLEX or
TK-COMPLEX
ON
OF
F
227CMC
227DM
227CN
227CNTK
227DM
227CNM
227CMCC
227CMC
OFF
ON
227DM
227DMR
xxV (DC)
x,xx A
227SOL
Nº xx
- 0786
VdS
POSITION 1: STA
POSITION 2: ACT
POSICION 2 : AC
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
227CNM
227CMC
227SOL
RGS-MAM-12-2
RGS-MAM-11-2
POSITION 2: ACT
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
227SOLC
xxxV (xx)
x,xx Amp
Nº
VdS
Atención: Antes de roscar el actuador eléctrico al puerto d
- 0786
Warning: Before threading the electrical actuator to the activ
OFF
ON
RGS-MAM-12-2C
227CNM
227SOLC
227SOLC125
227DMS
227CMCC
TKCM
TK-SIMPLEX or
TK-COMPLEX
ON
OFF
227CMC
227DM
227CN
227CNTK
227CNM
RGS-MAM-12-3
Actuators heads diagram
Remark: to actuate the valve RGS-MAM-12-3 (system at 300 bar) electrically, the installation of the pilot
bottle or pilot cartridge that actuates pneumatically this valve will be needed.
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19.1 Installing 227DM manual actuator head
CAUTION
BEFORE SCREWING THE MANUAL ACTUATOR HEAD ONTO THE
ACTUATION PORT OF THE VALVE, CHECK THAT THE ACTUATION NEEDLE
IS WITHDRAWN (POSITION 1).
WITH THE ACTUATION NEEDLE IN POSITION 2, SCREWING ON THE
MANUAL ACTUATOR HEAD WOULD CAUSE THE SUDDEN AND VIOLENT
DISCHARGE OF THE EXTINGUISHING GAS IN THE CYLINDER, WHICH
COULD CAUSE SERIOUS INJURY TO THE PERSON INVOLVED.
ACTIVATED
Level 227DM
Safety ring
POSITION 1: STAND-BY
POSITION 2: ACTIVATED
2
1-
2-
Reassembled electrical actuator head 227SOL/
227SOLR/ 227SOLC/ 227SOLCR/ 227SOLC125
/227SOLCR125
Manual actuator 227DM
With holes
1
To install the manual actuator head 227DM, follow the instructions below:
1. Ensure that the cylinder is properly secured by its brackets. Check that the valve outlet is
screwed to the discharge hose and this, in turn, to the manifold or discharge pipe.
2. Holding the manual release head by hand, visually check that the actuation pin is in POSITION
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3. Remove the plastic safety plug from the valve actuation port and screw in, in its place, the
swivel nut of the manual discharge head. Do not use Teflon, adhesive or any other type of
thread sealant; just finger-tighten as far as possible.
Remember that the link between the discharge head and the valve is made by a swivel nut
mechanism that allows the head to be turned through 360º to the desired position.
4. If screwing it directly to the electrical release head, follow the same principles of point 3 above.
5. Check that the safety ring and its seal are in perfect condition and are properly fitted to the
head. Do not remove the safety ring except if the discharge head is to be operated
manually.
6. To remove the manual release head from the valve, gently loosen the swivel nut by hand, and
always with the safety ring in place, as a precaution, so that the release head cannot be
accidently operated. If it was screwed directly to the valve, the valve cover must not be turned
during this operation, because if it is, the contents of the cylinder might discharge violently,
possibly causing serious injury.
Never remove the manual release head when the cylinder is not secured to the wall by its
brackets.
227DM
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
227SOLC
227SOLC125
Warning: Before threading the electrical actuator to the activ
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
227SOL
- 0786
227DM
227DM
227DMR
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLCR
227SOLCR125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
227SOLR
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
O-ring
RGS-MAM-11-4
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UL-EX26559
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POSICION 2 : AC
POSITION 2: ACT
POSICION 1 : SIN
POSITION 1: STA
227DM
- 0786
VdS
227SOLC
xxxV (xx)
x,xx Amp
Nº
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
Nº xx
xxV (DC)
x,xx A
227SOL
VdS
- 0786
POSICION 2 : AC
POSITION 2: ACT
POSICION 1 : SIN
POSITION 1: STA
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
227DM
227DM
227SOL
227SOLC
227SOLC125
RGS-MAM-12-2C
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RGS-MAM-12-2
RGS-MAM-11-2
227DM
RGS-MAM-12-3
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19.2 Installing 227DMS manual actuator head
CAUTION
THIS ACTUATOR HEAD ONLY CAN BE INSTALLED ON THE
ACUTATION PORT OF THE ELECTRICAL ACTUATOR
227SOL / 227SOLR / 227SOL125 / 227SOL220 / 227SOLR125 /
227SOLR220 / 227SOLC / 227SOLCR / 227SOLC125 / 227SOLC220
/ 227SOLCR125 / 227SOLCR220
2
1
1- Re-assembled electrical actuator head 227SOL /
227SOLR / 227SOLC / 227SOLCR / 227SOLC125 /
227SOLCR125
2- Manual actuator head 227DMS
To install the manual actuator head 227DMS, follow the instructions below:
1. Ensure that the cylinder is properly secured by its brackets. Check that the valve outlet is
screwed to the discharge hose and this, in turn, to the manifold or discharge pipe
2. Holding the manual release head by hand, visually check that the security pin and seal is
correct and on the actuator. Do not remove the safety ring except if the discharge head is
to be operated manually.
3. Remove the plastic safety plug from the valve actuation port and screw in, in its place, the
swivel nut of the manual discharge head. Do not use Teflon, adhesive or any other type of
thread sealant; just finger-tighten as far as possible.
4. If screwing it directly to the electrical release head, follow the same principles of point 3 above.
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5. To remove the manual release head from the valve, gently loosen the swivel nut by hand, and
always with the safety ring in place, as a precaution, so that the release head cannot be
accidently operated. If it was screwed directly to the valve, the valve cover must not be turned
during this operation, because if it is, the contents of the cylinder might discharge violently,
possibly causing serious injury.
Never remove the manual release head when the cylinder is not secured to the wall by its
brackets
227DMS
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
227SOLC
227SOLC125
Warning: Before threading the electrical actuator to the activ
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
227SOL
227DMS
- 0786
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLCR
227SOLCR125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
227SOLR
- 0786
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
O-ring
RGS-MAM-03
VdS
xxV (DC)
x,xx A
Nº xx
227SOL
- 0786
POSITION 2: ACT
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
RGS-MAM-12-4
Atención: Antes de roscar el actuador eléctrico al puerto d
RGS-MAM-11-4
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
VdS
POSITION 2: ACT
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
227DMS
227SOL
227SOLC
227SOLC125
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UL-EX26559
FM-3046929
POSITION 2: ACT
POSICION 2 : AC
POSITION 1: STA
POSICION 1 : SIN
L:\Logos\SIEX_nuevos_08-09-2006\siex baja res.jpg
227DMR
- 0786
L:\Logos\SIEX_nuevos_08-09-2006\siex baja res.jpg
VdS
227SOLC
xxxV (xx)
x,xx Amp
Nº
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
xxV (DC)
x,xx A
Nº xx
227SOL
VdS
- 0786
L:\Logos\SIEX_nuevos_08-09-2006\siex baja res.jpg
L:\Logos\SIEX_nuevos_08-09-2006\siex baja res.jpg
POSITION 2: ACT
POSICION 2 : AC
POSITION 1: STA
POSICION 1 : SIN
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
19.3 Installing 227DMR manual actuator head
To install the manual discharge head 227DMR, follow the same instructions from point 1 to 3 section
18.1.
STAND BY
ACTIVATED
Level 227DMR
Safety ring
POSITION 1: STAND-BY
POSITION 2: ACTIVATED
2
1-
2-
227SOLC
227SOLC125
“UF-MI-IG-541” - 24-07-2014
Reassembled electrical actuator head 227SOL/
227SOLR/ 227SOLC/ 227SOLCR/ 227SOLC125
/227SOLCR125
Manual actuator 227DMR
Without holes
1
227SOL
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19.4 Installing 227CNM pneumatic-manual actuator head
To install the pneumatic-manual actuator head 227CNM, follow the same instructions from point 1 to 3
of section 18.1.
ON
OFF
227CNM
ON
OFF
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLC
227SOLC125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
227SOL
VdS
227SOL
xxV (DC)
x,xx A
227CNM
Nº xx
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLCR
227SOLCR125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
227SOLR
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
O-ring
RGS-MAM-11-4
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UL-EX26559
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POSICION 1 : SIN
POSITION 1: STA
POSICION 2 : AC
POSITION 2: ACT
- 0786
VdS
227SOLC
xxxV (xx)
x,xx Amp
Nº
Warning: Before threading the electrical actuator to the activ
ON
227CNM
Atención: Antes de roscar el actuador eléctrico al puerto d
F
OF
Nº xx
xxV (DC)
x,xx A
227SOL
VdS
- 0786
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
POSITION 2: ACT
POSICION 1 : SIN
POSITION 1: STA
F
OF
ON
227CNM
F
OF
ON
227CNM
227SOL
227SOLC
227SOLC125
RGS-MAM-12-2C
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RGS-MAM-12-2
RGS-MAM-11-2
F
OF
ON
227CNM
RGS-MAM-12-3
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19.5 Installing 227CMC cable-operated manual release head
To install the manual actuator head 227CMC, follow the instructions from point 1 to 3 in chapter 18.1
and continue in the following way.
1. Pass the stainless steel cable through the hole in the lever of the discharge head and screw in
the retaining bolt until it is firmly secured. Check, by tugging on the cable, always with the
safety ring in place, that the cable is properly secured and not loose.
2. Once the cable is located inside the protective pipe and tied to the manual cable operating
handle, which is positioned at a distance depending on the installation, check that the cable is
tight and that it is properly installed.
3. At this point, remove the seal and the safety ring from the discharge head so that the system
can operate correctly, and the valve can be actuated manually and remotely from a cable pull.
4. To remove the cable-operated manual discharge head, first replace the safety ring, as a
precaution, so that the discharge head cannot actuate accidentally, and then gently loosen the
swivel nut by hand or with a non-adjustable spanner. If it was screwed directly to the valve, the
valve cover must not be turned during this operation, because if it is, the contents of the
cylinder might discharge violently, possibly causing serious injury to the person involved.
Diameter
1.5mm
Stainless steel
Level 227 CMC
Revolving nut 227CN
POSITION 1 : STAND BY
POSITION 2 : ACTIVATION
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227CMC
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
227SOLC
227SOLC125
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
227CMC
227CMC
Warning: Before threading the electrical actuator to the activ
VdS
- 0786
227SOL
VdS
227SOL
xxV (DC)
x,xx A
Nº xx
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
VdS
227SOLCR
227SOLCR125
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
VdS
227SOLR
227SOL
xxV (DC)
x,xx A
Nº xx
O-ring
RGS-MAM-11-4
RGS-MAM-03
RGS-MAM-12-4
227CMC
xxV (DC)
x,xx A
Nº xx
VdS
227SOL
- 0786
POSITION 2: ACT
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
227CMC
227SOL
RGS-MAM-11-2
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
POSITION 1: STA
POSITION 2: ACT
POSICION 2 : AC
RGS-MAM-12-2
VdS
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
227CMC
Atención: Antes de roscar el actuador eléctrico al puerto d
RGS-MAM-12-2C
227SOLC
227SOLC125
227CMC
RGS-MAM-12-3
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19.6 Installing the manual actuator head and with protective box
227CMCC
To install the manual actuator head 227CMCC, follow the instructions from point 1 to 3 in chapter 18.1
and continue in the following way.
1
Pass the stainless steel cable through the hole in the lever of the discharge head and screw in
the captive screw until it is firmly secured. Check, by tugging on the cable, always with the
safety seal in place, that the cable is properly secured and not loose.
2
Once the cable is located inside the protective pipe and tied to the cable-operated manual
handle, which is positioned at a distance depending on the installation, check that the cable is
tight and that it is properly installed.
3
At this point, remove the safety seal and the ring from the cable-operated discharge head to
get the system operative and the valve could be activated manually and remotely from the pull
station.
4
To remove the cable-operated manual discharge head, first remove the cover of the head and
check that the safety seal is properly fitted to the head, and then gently loosen the swivel nut by
hand or with a non-adjustable spanner. If it was screwed directly to the valve, the valve cover
must not be turned during this operation, because if it is, the contents of the cylinder might
discharge violently, possibly causing serious injury to the person involved.
Diameter 1.5mm
stainless steel cable
Level 227 CMC
Revolving nut 227CN
POSITION 1 : STAND BY
POSITION 2 : ACTIVATION
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227CMCC
227CMCC
227CMCC
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLC
227SOLC125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
VdS
227SOL
227SOL
xxV (DC)
x,xx A
Nº xx
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLCR
227SOLCR125
VdS
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
VdS
227SOLR
227SOL
xxV (DC)
x,xx A
Nº xx
O-ring
RGS-MAM-11-4
RGS-MAM-12-4
RGS-MAM-03
227CMCC
xxV (DC)
x,xx A
227SOL
Nº xx
- 0786
VdS
POSITION 1: STA
POSITION 2: ACT
POSICION 1 : SIN
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
227CMCC
227SOL
227SOLC
xxxV (xx)
x,xx Amp
Nº
POSITION 2: ACT
RGS-MAM-11-2
- 0786
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
RGS-MAM-12-2
VdS
Atención: Antes de roscar el actuador eléctrico al puerto d
227CMCC
Warning: Before threading the electrical actuator to the activ
RGS-MAM-12-2C
227SOLC
227SOLC125
227CMCC
RGS-MAM-12-3
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19.7 Installing thermal-manual actuator head KCTM / KCTM-R /
KCTM-C
To install the thermal-manual actuator head KCTM / KCTM-R / KCTM-C, follow the instructions from
point 1 to 3 in chapter 18.1 and continue in the following way.
1. At every moment the safety pin for manual activation shall be installed in its position,
maintained the KCTM / KCTM-R / KCTM-C correctly rearmed, verifying that the activation
pointer is in rearmed position.
TKCM / TKCM-C
TKCM-R / TKCM-C
O-ring
RGS-MAM-11-4
RGS-MAM-12-4
TKCM / TKCM-C
TKCM / TKCM-C
TKCM / TKCM-C
RGS-MAM-12-2C
UL-EX26559
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RGS-MAM-12-3
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KCTM-R
+
O-ring
RGS-MAM-03
KCTM-R
ATTENTION
Without holes
+
O-ring
RGS-MAM-03
UL-EX26559
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Joint
Rest of the container valves
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RGS-MAM-12-1C
RGS-MAM-12-4
RGS-MAM-12-1
RGS-MAM-11-1
RGS-MAM-11-4
1
4
2
3
Nº
1
2
3
4
Denomination
Nozzle
Thermal manual actuator head
Container valve
Calibrated pressure limiter
Type
FEDRxx
KCTM
RGS-MAM-12-4
ARESxx
1
4
5
3
2
Nº
1
2
3
4
5
UL-EX26559
FM-3046929
Denomination
Nozzle
Container valve
Thermal manual actuator head
Pulley elbow
Calibrated pressure limiter
Type
FEDRxx
RGS-MAM-12-4
KCTM
TK-CP
ARESxx
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19.8 Installing thermic pneumatic-mechanical detector SIEX-NTDC008 / SIEX-NTD-C018
The KCTM-R actuator in combination with the pilot cartridge (100MxxxUFA) and inside of a protective
box has the ability to activate the extinction pneumatically. It can be released thermally or manually, in
both cases the activation of the extinguishing is pneumatically through the cartridge filled with nitrogen.
When the system is activated, by means of thermal or pneumatic actuation, the gas contained in the
pilot cartridge, flows through flexible or copper release hose to the pneumatic actuator(s) assembled in
all the cylinders and they are actuated.
4
6
3
3
5
2
1
Nº
1
2
3
4
5
6
UL-EX26559
FM-3046929
Denomination
Copper tube Ø6x4 mm
Elbow + Adaptor 1/4" G F - Ø6x4
Thermal manual actuator head
Metalic box
Pressure gauge
Pilot cartridge
SIEX-NTD-C008
SIEX-NTD-C018
POLATCU
227CO + POA8CU
KCTM
42Omm x 106mm
524mm x 106mm
UF40I-xxxx
0,080 L
0,180 L
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Step #1, Put the thermic pneumatic-mechanical detector SIEX-NTD-C008/C018 in its position in the
ceiling and marks the holes of the brackets. Make the holes in the ceiling for the screws of the
brackets (diameter of 10mm).
Step #2, Insert the screws of the brackets inside the holes of the brackets and screw them in the
holes of the ceiling. Take a look at the point 3 of this manual to make a good bracket
installation.
Step #3, Install the copper pipe at the outlet of the thermic pneumatic-mechanical detector SIEXNTD-C008/C018. Take a look at page 98 to see the correct installation of the POA8CU.
Thermal pneumatic-mecanical detector
Roof
Copper tube Ø6x4 mm
5
4
6
3
7
2
1
Nº
1
2
3
4
5
6
7
UL-EX26559
FM-3046929
Denomination
Modular cylinder
Pneumatic-manual actuator head
Discharge nozzle
Copper tube Ø6x4 mm
Suttle valve
Thermal pneumatic-mecanical detector
Calibrated pressure limiter
Type
227CNM
FEDRXX
POLATCU
VALAN-62
SIEX-NTD-Cxxx
ARESXX
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Limitations in the use of KCTM
LIMITATIONS OF THE SYSTEM
Capacity of the cartridge and filling pressure
Maximum distance between detector and the
extinguishing system
Cartridge: 0,080 (litres)
Pressure: 150 (bar)
Cartridge: 0,180 (litres)
Pressure: 150 (bar)
15 m
30 m
6
4
3
7
5
2
1
Nº
1
2
3
4
5
6
7
8
Denomination
Modular cylinder
Discharge hose
Discharge pipe
Copper tube Ø6x4 mm
Discharge nozzle
Thermal pneumatic-mecanical detector
Pneumatic-manual actuator head
Calibrated pressure limiter
Type
POLATCU
FEDRXX
SIEX-NTD-Cxx
227CNM
ARESXX
3
5
2
1
4
Nº
1
2
3
4
5
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Denomination
Nozzle
Discharge pipe
Elbow 90º
Cupper pipe
Pneumatic-mechanical-thermal detector
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Type
FEDRxx
POLATCU
SIEX-NTD-Cxx
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19.9 Installing 227CN / 227CNTK pneumatic actuator head
To install the pneumatic actuator head 227CN / 227CNTK, follow the instructions from point 1 to 3 in
chapter 18.1 and continue in the following way.
2. It is advisable, before definitively tightening the swivel nut with the hand, to orientate the
pneumatic release head with its tee or elbow towards the release hose. Once orientated
the definitive tightening can be done. For more information, read chapter 10 (Installation of
flexible release hoses).
3. Connect the corresponding flexible release hose as indicated in chapter 10 (Installing the
flexible release hoses).
4. To remove the pneumatic release head from the valve, gently loosen the swivel nut by hand or
with the hand. If it was screwed directly to the valve, the valve cover must not be turned during
this operation, because if it is, the contents of the cylinder might discharge violently, possibly
causing serious injury.
Tee or elbow connecting
discharge hoses
227CN
227CNTK
227CN
227CNTK
RGS-MAM-11-4
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227CN
227CNTK
227CN
227CNTK
RGS-MAM-12-2C
RGS-MAM-12-2
RGS-MAM-11-2
227CN
227CNTK
RGS-MAM-12-3
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19.10 Installing the 227SOL / 227SOLR / 227SOLC / 227SOLCR /
227SOLC125 / 227SOLCR125 re-assembled electrical actuator
head
To install the 227SOL / 227SOLR / 227SOLC / 227SOLCR / 227SOLC125 / 227SOLCR125, reassembled electrical actuator head, follow the instructions below:
1. Remove the head’s electrical connector and connect it to the cable from the fire panel. As it
has a polarity, respect the polarity as indicated below.
2. For the models 227SOL / 227SOLR / 227SOLC / 227SOLCR
There are two diodes inside the switch. The one which is connected in parallel with the coil (D2)
eliminates voltage spikes produced when disconnecting the equipment, thus preventing
deterioration of the electronic components. The series diode (D1) protects the electromagnet,
preventing it being damaged by inverse polarity voltages.
Wrong polarisation of the power supply means the device will not work, so it is essential to respect
the proper polarisation.
2.CONNECTING THE SWITCH:
The terminal marked 1 corresponds to the positive of the DC power supply.
The terminal marked 2 corresponds to the negative of the DC power supply.
Circuit diagram 227SOL / 227SOLR / 227SOLC / 227SOLCR
1(+)
D1
1
+
-
2(-)
24 V (DC)
Electroim n
Electromagnet
D2
1(+)
2(-)
2
3. For the models 227SOLC125 / 227SOLCR125.
Inside the switch there is an electronic board to rectify the electrical signal from alternating current to
direct current, it has a 4 diodes bridge and a varistor for the protection of the voltage peaks during the
disconnection of the coil.
The alternating current signal must be connected to terminals 1 and 2.
Circuit diagram 227SOLC125 / 227SOLCR125
1(+)
1
2(-)
D
1
Electromagnet
125 V (AC)
2
1
2
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4. Once the electrical connection is made, re-connect the electrical connector to the release head.
5. Manually reset the electrical release head. To do this, apply force with the resetting screw, or
failing that with a sharp instrument (e.g. a punch) until the actuation pin moves to POSITION 1.
To check that the resetting has been carried out properly, give the head a light sharp tap on a
hard surface, and then check that the actuation pin is still in POSITION 1.
227SOL
24V (DC)
0,60 A
POSITIONN 1 : NOT ACTIVATED
POSITIONN 2 : ACTIVATED
Nº xx
6. From this point the steps to follow are the same like in point 3 in chapter 18.1.
227SOL
227SOLC / 227SOLC125
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLC
xxV (DC)
x,xx A
Nº
227SOL
xxV (DC)
x,xx A
Nº xx
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POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
VdS
227SOLC
227SOLC125
- 0786
227SOLC
xxxV (xx)
x,xx Amp
Nº
- 0786
VdS
227SOL
227SOL
xxV (DC)
x,xx A
Nº xx
- 0786
VdS
RGS-MAM-12-4
xxV (DC)
x,xx A
Nº xx
227SOL
POSITION 2: ACT
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
RGS-MAM-11-4
- 0786
VdS
227SOLC
xxxV (xx)
x,xx Amp
Nº
POSITION 2: ACT
POSITION 1: STA
POSICION 2 : AC
POSICION 1 : SIN
Warning: Before threading the electrical actuator to the activ
Atención: Antes de roscar el actuador eléctrico al puerto d
227SOL
227SOLC
227SOLC125
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RGS-MAM-12-2-C
Obus 2
ATTENTION
With holes
Connection of
actuator head
3/4” BSP
Revolving nut 227CN
3/4" BSP
Obus 1
CAUTION
Never put over the actuation port electric-solenoid (Mod. 227 SOL)
when valve core 2 is assembled in to the valve
Pilot bottle
RGS-MAM-11-4 / 12-4
Valve core 2
Valve core 1
RGS-MAM-12-2C
Obus 2
ATTENTION
With holes
Connection of
actuator head
3/4” BSP
Revolving nut 227CN
3/4” BSP
Obus 1
Pilot bottle
RGS-MAM-11-4/12-4
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227SOLR
227SOLCR / 227SOLCR125
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
227SOLCR
xxV (DC)
x,xx A
Nº
227SOLR
xxV (DC)
x,xx A
Nº xx
CAUTION
THIS SOLENOID DISCHARGE HEAD ONLY CAN BE INSTALLED
ON THE ACTUATION PORT OF THE VALVE RGS-MAM-03
POSICION 1 : SIN
POSITION 1: STA
POSICION 1 : SIN
POSICION 2 : AC
POSITION 1: STA
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
POSICION 2 : AC
Warning: Before threading the electrical actuator to the activ
POSITION 2: ACT
Atención: Antes de roscar el actuador eléctrico al puerto d
Warning: Before threading the electrical actuator to the activ
VdS
227SOLCR
227SOLCR125
- 0786
227SOLCR
xxxV (xx)
x,xx Amp
Nº
- 0786
VdS
227SOLR
227SOLR
xxV (DC)
x,xx A
Nº xx
O-ring
RGS-MAM-03
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20. Installing the pneumatic trip (POSX-NAU) or with protection
box (POSX-NAUC)
Proceed to affix firmly the pneumatic actuator by means of the suitable fastening screw.
1 Fastening screw
2 Pneumatic actuator
3 227CO or 227TE
4 Adapter POA8CU
5 Actuating knob
1
3
2
4
5
Insert the 6x4 mm copper tube by means of its adapter POA8CU applying the right torque to attach
correctly the copper tube.
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4
1
2
3
1 227CO or 227TE
2 Adapter POA8CU
3 6x4 mm copper tube
4 Tape Teflon
The actuation of this component is pneumatic with the inlet of pressure produced by the N2 or acting
manually on the knob. To insert the ring in the right position, just pull the actuating ring to cause the
retraction of the axis.
1
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2
3
1 Ring or hook
2 Pneumatic actuator
3 Actuating knob
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GAS OR LIQUID SHUT-OFF VALVE
WINDOWS
DAMPER
VENTING DUCT
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SLIDING DOOR
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21. Installing the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C /
TK-COMPLEX / TK-COMPLEX-B / TK-COMPLEX-C / TK-COMPLEXC. MECHANICAL CONTROL UNIT
21.1 Mechanical control unit TK-SIMPLEX / TK-SIMPLEX-B / TKSIMPLEX-C
To install the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control unit, follow the
instructions below:
Connection to mechanical
detection line
Connection to manual actuator
without tension TK-DMS
Manual actuation
Connection to actuation
port of the valve
1. Visually confirm that the actuation pin is in POSITION 1 (pin withdrawn).
2. Remove the plastic safety plug from the cylinder valve actuation port and screw in the
swivel nut of the TK-SIMPLEX mechanical control unit in its place. Do not use Teflon,
adhesive or any other type of thread sealant; finger-tightening as far as possible is
sufficient. The difference between both central units is that model (B) only is suitable for the
actuation in the valve RGS-MAM-03 of the pilot cartridge.
Safety ring
CENTRAL DE CONTROL MECÁNICA
MECHANICAL CONTROL CABINET
TK-SIMPLEX
PARA ACTIVAR MANUALMENTE:
TIRE FUERTE DE LA ANILLA
TO ACTIVATE MANUALLY:
PULL PIN HARD
SIN ACTIVAR / STAND BY
ACTIVADO / ACTIVATED
3
CENTRAL DE CONTROL MECÁNICA
MECHANICAL CONTROL CABINET
TK-SIMPLEX
PARA ACTIVAR MANUALMENTE:
TIRE FUERTE DE LA ANILLA
2
TO ACTIVATE MANUALLY:
PULL PIN HARD
SIN ACTIVAR / STAND BY
ACTIVADO / ACTIVATED
1
3
Swivel nut
POSITION 1 : NOT ACTUATED
POSITION 2 : ACTUATED
4
1
2
3
4
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Actuation pin
Cylinder
Cylinder valve RGS-MAM-11-2/11-4/12-4/12-2/12-2C/12-3
TK-SIMPLEX mechanical control unit
N2 cartridge
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Installing the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control unit on the cylinder
valve
Remember that the link between the head and the valve is made using a swivel nut mechanism,
which enables the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control unit to
be turned through 360° to the desired position.
CAUTION
BEFORE SCREWING THE TK-SIMPLEX MECHANICAL CONTROL UNIT
ONTO THE ACTUATION PORT OF THE CYLINDER VALVE, CHECK THAT
THE ACTUATION PIN IS WITHDRAWN (POSITION 1).
3. To connect the mechanical detection system in the TK-SIMPLEX / TK-SIMPLEX-B / TKSIMPLEX-C unit, firstly pass the nut and the compression ring for the mechanical unit
connection fitting along the steel cable and the protective pipe. Then do the same with the
body of the connection fitting. Next pass the steel cable through the orifice in the top of the
mechanical control unit cabinet and through the nut. Screw this nut onto the body of the
connection fitting with a non-adjustable spanner until it is fully tight. Finally, slide the
progressive ring and its corresponding nut over the protective pipe for the steel cable and
screw it onto the connection fitting until it is fully tight.
2
1
1 Steel cable
2 Ø18 mm protective pipe
3 Sprocket
3
Installing the steel cable in the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control
unit
4. In order to set the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control unit,
pass the steel cable to the orifice in the cylinder connected to the sprocket, passing it
through it until it exits through the other orifice (the cable is secured when the sprocket is
turned when setting the unit).
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1
1 Steel cable
2 Sprocket
3 Slot
2
3
Tensioning the steel cable in the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control
unit
5. Then tension the cable by turning the nut on the front of the unit anticlockwise, ensuring that
the ratchet at all times prevents the sprocket from turning backwards. Continue turning this
nut until the slot marked in the figure above is at the same height as the screws at its side.
1
2
3
Actuation pin
Swivel nut
POSITION 1 : NOT ACTUATED
POSITION 2 : ACTUATED
TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control unit
6. To install the manual discharge system, follow the instructions provided in the
corresponding chapter of this manual and finally insert the cable into the TK-SIMPLEX / TKSIMPLEX-B / TK-SIMPLEX-C mechanical control unit cabinet. Firstly, pass the steel cable
through one of the end of line orifices. Then pass it through the orifice in the corresponding
manual actuation (the lever which releases the ratchet) and finally pass it through the end of
line again using the free orifice. Finally, tighten all the end-of-line Allen screws so that the
cable is fully secured.
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2
1
3
1 Steel cable
2 End of line
3 Manual release
Installing the steel cable from the TK-DMS remote manual wire pull
7. Ensure that the cylinder is properly secured by its brackets. Check that the cylinder valve
outlet is screwed to the discharge pipe.
8. Finally, remove the safety ring.
9. Lastly, place the cabinet cover on the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C
mechanical control unit.
CENTRAL DE CONTROL MECÁNICA
MECHANICAL CONTROL CABINET
TK-SIMPLEX
PARA ACTIVAR MANUALMENTE:
TIRE FUERTE DE LA ANILLA
TO ACTIVATE MANUALLY:
PULL PIN HARD
SIN ACTIVAR / STAND BY
ACTIVADO / ACTIVATED
CENTRAL DE CONTROL MECÁNICA
MECHANICAL CONTROL CABINET
TK-SIMPLEX-B
PARA ACTIVAR MANUALMENTE:
TIRE FUERTE DE LA ANILLA
TO ACTIVATE MANUALLY:
PULL PIN HARD
SIN ACTIVAR / STAND BY
ACTIVADO / ACTIVATED
RGS-MAM-03
RGS-MAM-11-2/11-4/12-4/12-2/12-2C/12-3
Placing the cover on the body of the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical
control unit
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10. To remove the TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C mechanical control unit
from the valve, firstly insert the safety pin, then gently loosen its swivel nut by hand. When
carrying out this operation, the valve cover must not be turned, because if it is, the contents
of the cylinder might discharge violently, possibly causing serious injury.
Never remove the mechanical control unit without the cylinder being secured to the wall
by its brackets.
TK-SIMPLEX
TK-SIMPLEX can be installed on all container valves unless the RGS-MAM-03.
With holes
TK-SIMPLEX-B
TK-SIMPLEX-B only can be installed (with an o-ring) on the pilot cartridge, acting on the RGS-MAM-03
valve.
Without holes
TK-SIMPLEX-C
TK-SIMPLEX-C can be installed on the RGS-MAM-03 valves (with an o-ring) and on the rest
of the container valves (with a joint).
Without holes
+
O-ring
RGS-MAM-03
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Joint
Rest of the container valves
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21.2 Installing the TK-DPDT microswitch for TK-SIMPLEX / -B
To install the TK-DPDT microswitch in the TK-SIMPLEX mechanical control unit, follow the instructions
below:
CAUTION
BEFORE FITTING THE TK-DPDT MICROSWITCH, IN THE TK-SIMPLEX CONTROL
UNIT ENSURE THAT NO VALVE IS SCREWED TO ITS 3/4" G SWIVEL NUT.
1. Remove the TK-SIMPLEX mechanical control unit from its cabinet by sliding it along the groove
where it is located. To do this, unscrew the nuts on the cabinet base. Carry out this operation
before making the connections for the mechanical detection system and the remote discharge
line.
2
1
Front view
Rear view
1 Mechanical control unit guide
2 Orifices for microswitch
2. Position the TK-DPDT pressure microswitch in its position in the back of the mechanical control
unit by making its orifices coincide with those in the unit. Then fix the device in the control unit
with an M3 screw with its corresponding nut.
4
3
NC
1
COM
2
4
NO
2
1
2
3
4
Mechanical control unit guide
TK-DPDT microswitch
M3 screw
Stop for microswitch actuation
1
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3. Then carry out the wiring from the TK-DPDT microswitch to the corresponding fire control panel.
Follow the electrical diagram below for this.
NC
1
COM
2
Black
4
Yellow
NO
Red
Closed
Black
Open
Yellow
Common
Red
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21.3 Installing the TK-DPDT microswitch for TK-COMPLEX / -B /-C
The installation of the micorswitches is done on the main plate of the mechanical control unit. By means
of screws the two miscroswitches will be placed, proceed to verify its right operation and place the wires
across the holes intended for that.
NC
1
COM
2
4
NO
TK-DPDT microswitch
Wire gland
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21.4 Mechanical control unit TK-COMPLEX / TK-COMPLEX-B / TKCOMPLEX-C
The TK-COMPLEX / TK-COMPLEX-B / TK-COMPLEX-C Type 1 mechanical control unit has a flat
actuation pin and connects to the upper actuation port of the cylinder valve. Its function is to
mechanically actuate the cylinder valve on which it is fitted. The difference between both central units is
that model (B) only is suitable for the actuation in the valve RGS-MAM-03 of the pilot cartridge.
CAUTION
BEFORE SCREWING THE MECHANICAL CONTROL UNIT ONTO THE
ACTUATION PORT OF THE CONTAINER VALVE, CHECK THAT THE ACTUATION
PIN IS WITHDRAWN (POSITION 1).
WITH THE ACTUATION PIN IN POSITION 2, SCREWING ON THE
TK-COMPLEX MECHANICAL CONTROL UNIT WOULD CAUSE THE
SUDDEN AND VIOLENT DISCHARGE OF THE EXTINGUISHING AGENT
IN THE CYLINDER, WHICH COULD CAUSE SERIOUS INJURY TO
THE PERSON INVOLVED.
To install the TK-COMPLEX mechanical control unit, follow the instructions below:
1. Ensure that the cylinder is properly secured by its brackets. Check that the container valve
outlet is screwed to the discharge pipe.
2. Manually reset the control unit by means of the resetting screw and lock the trigger, to do
that tauten manually the two lines and insert the two blocking screws.
Connection to mechanical
detection line
Connection to manual actuator
without tension TK-DMS
Manual actuation
Connection to actuation
port of the valve
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Line without tension
Line without tension
Lock trigger
Line with tension
Line with tension
3. Visually confirm that the actuation pin is in POSITION 1 (pin withdrawn).
Actuation pin
Swivel nut
POSITION 1 : NOT ACTUATED
POSITION 2 : ACTUATED
4. Remove the plastic safety plug from the cylinder valve actuation port and screw in the
swivel nut of the TK-COMPLEX mechanical control unit in its place. Do not use Teflon,
adhesive or any other type of thread sealant; finger-tightening as far as possible is
sufficient.
Remember that the link between the head and the valve is made using a swivel nut
mechanism, which enables the TK-COMPLEX mechanical control unit to be turned through
360° to the desired position.
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5
3
4
6
2
1
1
2
3
4
5
6
Cylinder
Cylinder valve RGS-MAM-11-2/12-2/12-2C/12-3
TK-COMPLEX mechanical control unit
N2 cartridge
TK-COMPLEX-B mechanical control unit
Cartridge valve RGS-MAM-03
5. To connect each of the two mechanical detection systems in the TK-COMPLEX unit, firstly
pass the nut and the compression ring for the mechanical unit connection fitting along the
steel cable and the protective pipe for each of the two mechanical detection systems. Then
do the same with the body of the connection fitting. Next pass the steel cable through the
orifice in the top of the TK-COMPLEX mechanical control unit cabinet and through the nut.
For each of the two mechanical detection systems, screw this nut onto the body of the
connection fitting with a non-adjustable spanner until it is fully tight. Finally, slide the
progressive ring and its corresponding nut over the protective pipe for the steel cable and
screw it onto the connection fitting until it is fully tight.
6. In order to set the TK-COMPLEX mechanical control unit, lead each of the steel cables to
the orifice in the cylinder connected to each of the corresponding sprockets, passing the
cables through them until they exit through the other orifice (the cable is secured when the
sprocket is turned when setting the unit).
2
1
3
1 Steel cable
2 Ø18 mm Protective pipe
3 Sprocket
3
Tensioning the steel cable in the TK-COMPLEX Type 1 mechanical control unit
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7. Then tension the cables by turning the nut on the front of the unit anticlockwise, ensuring
that the ratchets at all times prevent the sprockets from turning backwards. Continue turning
these nuts until the slot marked in the figure above is at the same height as the screws at its
side.
8. To install the manual discharge system and the mechanical gas shut-off valve, follow the
instructions provided in the corresponding chapter of this manual and finally insert the cable
into the TK-COMPLEX mechanical control unit cabinet. Firstly the steel cable is passed
through one of the end-of-line orifices, it then must be made to encircle the screw of the
remote manual discharge devices and finally be passed through the end-of-line again using
the orifice left free. Finally, tighten all the end-of-line Allen screws so that the cable is fully
secured.
2
1
3
4
3
1
2
3
4
Steel cable
Ø18 mm protective pipe
Sprocket
Manual discharge device screw
Installing the steel cable from the manual pull handle and the mechanical gas shut-off valve.
9. Then remove the safety rings together with the plate.
10. Lastly, place the cabinet cover on the TK-COMPLEX mechanical control unit.
SISTEMA DE EXTINCIÓN DE INCENDIOS
FIRE SUPPRESSION SYSTEM
CENTRAL DE CONTROL MECÁNICA
MECHANICAL CONTROL CABINET
TKCOMPLEX
PARA ACTIVAR MANUALMENTE:
TIRE FUERTE DE LA ANILLA
TO ACTIVATE MANUALLY:
PULL PIN HARD
3
2
1 Cylinder
2 Cylinder valve RGS-MAM-11-2/12-2/12-2C/12-3
3 TK-COMPLEX mechanical control unit
1
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Placing the cover on the body of the TK-COMPLEX Type 1 mechanical control unit
11. To remove the TK-COMPLEX mechanical control unit from the container valve, firstly insert
the two safety rings together with the plate, gently loosening the swivel nut by hand. When
carrying out this operation, the valve cover must not be turned, because if it is, the contents
of the cylinder might discharge violently, possibly causing serious injury.
Never remove the mechanical control unit without the cylinder being secured to the
wall by its brackets.
TK-COMPLEX
TK-SIMPLEX can be installed on all container valves unless the RGS-MAM-03.
With holes
TK-COMPLEX-B
TK-COMPLEX-B only can be installed (with an o-ring) on the pilot cartridge, acting on the RGS-MAM-03
valve.
Without holes
TK-COMPLEX-C
TK-COMPLEX-C can be installed on the RGS-MAM-03 valves (with an o-ring) and on the rest of the
container valves (with a joint).
Without holes
+
O-ring
RGS-MAM-03
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Joint
Rest of the container valves
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22. Installing remote manual pull station with tension (TK-DMC /
TK-DMC2)
It is made up of a TK-DMC / TK-DMC2 manual pull station, TK-CP pulley elbows, TK-TE pulley tees,
steel cable and Ø18 mm protective steel pipe.
The cable is mounted inside a steel pipe with pulley elbows for changes of direction.
TK-DMC
Steel cable KWR-50
Remote manual
actuator with tension
TK-DMC
TK-DMC2
End of line TK-FL
Steel cable KWR-50
Adaptor for tube diameter 18
(the TKFL is inside of it)
Remote manual actuator
with tension TK-DMC2
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Limitation in the use of TK-DMC / TK-DMC2
TK-TEC
TK-CP
TK-CP
TK-KIT-T-F
TK-DMC
TK-DMC2
TK-SIMPLEX
Mechanical central control
TK-SIMPLEX / TK-SIMPLEX-B/ TKSIMPLEX-C
Maximum length of cable
Maximum elbows pulley TK-CP
Maximum tee pulley TK-TEC
62,775 m
42 units
1 units
TK-TEC
TK-CP
TK-CP
TK-KIT-T-F
TK-DMC
TK-COMPLEX
Mechanical central control
TK-COMPLEX / TK-COMPLEX-B/ TKCOMPLEX-C
Maximum length of cable
Maximum elbows pulley TK-CP
Maximum tee pulley TK-TEC
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To install the remote manual wire pull, follow the instructions below:
1. Install the TK-KIT mechanical detection kits as indicated in the corresponding section, with the
sole change in point 6 of this section, as one of the cable ends will be anchored to the remote
manual wire pull.
2. Remove the detachable cover and handle in order to fit the pull station body to the wall or
structure where it is to be located. Use the four fitting holes with M6 screws and appropriate wall
plugs.
Manual actuator body
M6 screw
Fixing the TK-DMC manual pull station to the wall
3. Remove the left end-of-line from the adaptor for 18 mm pipe. Install the Ø18 mm protective
pipe, with the TK-CP pulley elbows, from the detection line to the manual wire pull via the
adaptor for 18 mm pipe. Pass the cable through the pipe to the box and out through the left
adaptor for 18 mm pipe, passing it under the wire pull axis. Tie off the end-of-line to the cable.
End of line
Stainless steel cable
Pulling stem
Bearing
Installing the steel cable in the TK-DMC manual wire pull station
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4. Tension the steel cable from the mechanical control unit, following the instructions given in the
chapter on installing the mechanical control unit.
End of line
Stainless steel cable
Pulling stem
Bearing
Bearing
TK-DMC2
TK-DMC
Anchoring the steel cable to the handle and end-of-line of the TK-DMC / TK-DMC2
manual wire pull with tension
5. Fit the detachable cover in position with its fixing screws.
TIRADOR MANUAL TENSIONADO TK-DMC2
TIRADOR MANUAL TENSIONADO TK-DMC
MANUAL HANDLE TENSION TK-DMC2
MANUAL HANDLE TENSION TK-DMC
EN CASO DE INCENDIO
EN CASO DE INCENDIO
IN CASE OF FIRE
IN CASE OF FIRE
Cover
TIRE FUERTE DE LA ANILLA
TIRE FUERTE DE LA ANILLA
PULL HANDLE HARD
PULL HANDLE HARD
Close the cover of the TK-DMC manual wire pull with tension
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23.
Installing the Pulley tee for double manual actuator (TK-TE)
To install the pulley tee TK-TE, follow the instructions below:
Step #1, Remove out the front cover of the Pulley tee for double manual actuator (TK-TE) by using
a screwer, leaving the internal parts discovered.
TE POLEA PARA
DOBLE DISPARO MANNUAL
TK-TE
PULLEY TEE FOR
DOUBLE MANUAL ACTUATOR
TK-TE
Step #2, By using a screwer, fix the Pulley tee for double manual actuator (TK-TE) to the Wall with
two screws in the back side.
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Step #3, Finally, install the cable internally following the next instructions:
STEP 1: Remove the screws and the cover. Orientate the tee correctly
STEP 2: Insert the steel cables from the remote cable pulls and from the
and place it on the wall. Mark the two rear holes, drill, insert the wall
mechanical control unit to the tee. The cable is protected by the Ø18 mm
plugs, put the tee and thread the screw spikes, affixing the tee to the wall. pipe and pulley elbows will be used for the direction changes.
TE POLEA PARA
DOBLE DISPARO MANNUAL
TK-TE
PULLEY TEE FOR
DOUBLE MANUAL ACTUATOR
TK-TE
STEP 3: Introduce the steel cable through the axial holes of the end
of line and tighten the Allen screws. They should be placed according to
the position given on the drawing. It is very important to leave the end of
line as closer as possible to the adapter for the connection with the
mechanical control unit (lower adapter). For that, likely is necessary to
stretch the cable from the mechanical control unit.
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STEP 4: Check that all the installation is correctly done.
-The cable which joins the tee with the mechanical control unit must be tense.
-The end of line must be as closer as possible to the lower adapter.
-The cables of the remote cable pulls would pass by the bearings and they will be
in their housing of the end of line.
After checking the installation, place the cover with their screws.
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Nº
Description
1 Container valve
2 Mechanical control cabinet
3
4
5
6
7
8
Adaptor
Protection pipe
Pulley elbow
Pulley tee
Manual actuator without tension
Inox steel cable
Fitted in the mechanical control unit
TK-COMPLEX / TK-COMPLEX-B / TK-COMPLEX-C
Maximum cable length
38,01 m
Maximum number of pulley elbows TK-CP
36 pcs
Maximum tee pulley TK-TE
1 units
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RGS-MAM-11/12
TK-SIMPLEX/ TK-SIMPLEX-B/ TKSIMPLEX-C/ TK-COMPLEX / TKCOMPLEX-B/ TK-COMPLEX-C
TK-EMT
TK-CP
TK-TE
TK-DMS
KWR-50
Fitted in the mechanical control unit
TK-SIMPLEX / TK-SIMPLEX-B / TK-SIMPLEX-C
Maximum cable length
38,01 m
Maximum number of pulley elbows TK-CP
36 pcs
Maximum tee pulley TK-TE
1 units
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24.
Installing the Pulley tee for double manual actuator (TK-TEC)
To install the tee pulley TK-TEC, follow the instructions below:
Step 1: Introduce firstly the nut and then the ring in the Ø18 mm pipe. Repeat the
same procedure in the three pipes to install.
Step 2: Fully tighten all the nuts in the threads of the pulley tee. Check that
the pipes are securely joined to the tee.
Step 3: Unscrew the cover of the body of the pulley elbow. Introduce the cable,
comming from the side inlet of the tee, through the two bearings to the remote pull
wire with tension. The same cable would be introduced through the remote pull
wire and taken out between both bearings. This end of the cable would be taken
out through the other side outlet of the pulley elbow.
TIRADOR MANUAL TENSIONADO TK-DMC
MANUAL HANDLE TENSION TK-DMC
EN CASO DE INCENDIO
IN CASE OF FIRE
TIRE FUERTE DE LA ANILLA
PULL HANDLE HARD
Between the manual handle tensioned and the pulley tee TK-TEC is not
allowed to install the pulley elbow TK-CP and direction changes.
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Step 4: Check that the installation has been done correctly. Put the cover
on its place and screw it with its screws.
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25. Installing mechanical detection kits TK-KIT-T-F / TK-KIT-T-B /
TK-KIT-C-F / TK-KIT-C-B / TK-KIT-A-F / TK-KIT-A-B
Once the location of each of the TK-KIT fusible links has been selected, install the mechanical detectors
by following the instructions below.
1. Mark and drill the necessary diameter holes on the surface in which the screws and nuts will be
located. Make the holes considered necessary to be able to secure all the mechanical detection
kits required to cover the whole risk area.
2. Place the bracket in the upper part of the enclosure so that the drilled holes made coincide with
the orifices in the brackets. Then insert the suitable screw and nut with the corresponding
washer and screw these items down.
3
3. Insert the EMT connector through the corresponding orifice in the fusible link, through the
thread side and firmly screw down the corresponding nut.
Fixing nut
EMT connector
4. Connect the protective pipework for the steel cable to the EMT connector at its end. To do this,
pass the nut along the steel pipe and then do the same with the progressive ring. Finally, insert
the steel pipe into the EMT connector and tighten the nut with a spanner until it is fully home.
2
5
5
1
2
3
4
5
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1
4
3
4
Nut
Bracket or support for detector
EMT connector
Bicone ring
Protective pipe
3
1
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Assembling the Ø18 mm pipe to the ½” EMT connector
5. Install the steel cable so that it passes through all the detector brackets. It is important to start
at the final detector by securing the cable to the end of line located in the bracket of the last TKKIT detector or in the TK-DMC manual wire pull with tension (leave a surplus of at least 15 cm).
Then place the TK-KIT fusible links.
6. To make changes in direction, pass the steel cable around TK-CP pulley elbows. Once the
steel cable has been passed around all the pulley elbows, install their respective covers,
securing them with the corresponding screws.
7. Repeat this operation until the TK-SIMPLEX, TK-SIMPLEX-B or TK-COMPLEX, TK-COMPLEXB mechanical fire control unit is reached.
TK-KIT mechanical detector
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26.
Installing or replacement the pressure gauge
Assembled in the factory directly on the cylinder valve, it indicates at all times the pressure (in bar and
psi) in the cylinder charged with extinguishing agent.
CAUTION
THE PRESSURE GAUGE IS ASSEMBLED IN THE FACTORY
ON THE CYLINDER VALVE
AND THEREFORE
DOES NOT REQUIRE ANY FORM OF HANDLING
HOWEVER,
THE INSTRUCTIONS IN THIS CHAPTER
ARE FOR OPERATIONAL AND GUIDANCE USE
FOR POSSIBLE REPLACEMENTS
DUE TO MALFUNCTION OR BREAKAGE.
To install or replace a pressure gauge when the cylinder is charged with extinguishing agent, follow the
instructions below:
1. Ensure that the cylinder is properly secured by its brackets. Check that the valve outlet is
screwed to the discharge hose and this, in turn, to the manifold or discharge pipe. The pressure
gauge may also be installed or replaced without the cylinder being connected to the discharge
hose, in which case, do not remove (or put on) the valve outlet safety plug while the cylinder is
being handled (secured, of course, to its bracket).
CAUTION
BEFORE SCREWING IN THE PRESSURE GAUGE,
ENSURE THAT THE MAIN VALVE (PILOT CYLINDER),
DOES NOT HAVE ITS ELECTRICAL,
MANUAL, PNEUMATIC OR ELECTRIC SQUIB RELEASE CONNECTED.
2. Holding the pressure gauge by hand, wrap Teflon tape around the 1/8” NPT connecting thread
(18 turns approximately).
Pressur gauge
Give 18 turns of teflon tape
on the thread
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3. Take an Allen key of 2,5 mm.
Allen key of 2,5 mm
4. Slowly remove the 1/8” NPT plug or broken pressure gauge from the port where the item is to
be connected, and immediately after that, tight the choke screw with the allen key of 2,5mm by
turning it clockwise until the leakage is reduced to the minimum. This screw is for regulating this
small gas leak. It is advisable to reduce the fitting time to a minimum; otherwise a small quantity
of gas will be lost. The estimated time to carry out this operation is 10 seconds.
Turn to the left (Counterclockwise)
Mild exit of pressure
Loosen
1
2
1 Pressure gauge
2 Choke Screw
5. Remove out and clean the Teflon tape that can remain stocked in the thread of the pressure
gauge port of the container valve.
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6. Right after, use the allen key wrench of 2,5mm and slightly loosen the choke screw to the left,
counter clockwise, in order to increase softly the leakage flow. Bear in mind that this leakage
shall exist (nevertheless, should be as small as possible) because when the pressure gauge
will be installed, it has pressure.
Turn to the left (Counterclockwise)
Slightly Loosen
Allen key of 2,5 mm
1
1 Choke screw
7. Following, thread as quickly as possible the new pressure gauge prepared with Teflon tape
given in its thread, with the hand and just after finalize the installation with the fixed spanner of
14mm until it is tightened fixed and well oriented, check that there is no leakage in the union
between valve and pressure gauge by using soapy water. If there is a leakage, repeat all the
instructions until now.
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Turn to the right (Clockwise)
Tighten
8. Check that the pressure gauge shows pressure on its dial. If it does not show the correct
pressure, weigh the cylinder to check whether extinguishing gas has been lost. If it has, send
the cylinder to SIEX to be recharged.
9. If the pressure gauge does not show any pressure on its gauge, repeat all the operations of this
section, because the choke screw is probably too tight.
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27.
Installing or replacement the pressure switch
Assembled in the factory directly on the cylinder valve if it is a client requirement, it allows us to know if
the cylinder is charged with the extinguishing agent.
CAUTION
THE PRESSURE SWITCH IS ASSEMBLED IN THE FACTORY
ON THE CYLINDER VALVE AND THEREFORE
DOES NOT REQUIRE ANY FORM OF HANDLING
HOWEVER,
THE INSTRUCTIONS IN THIS CHAPTER
ARE FOR OPERATIONAL AND GUIDANCE USE
FOR POSSIBLE REPLACEMENTS
DUE TO MALFUNCTION OR BREAKAGE.
To install or replace a pressure switch when the cylinder is charged with extinguishing agent, follow the
instructions below:
1. Ensure that the cylinder is properly secured by its brackets. Check that the valve outlet is
screwed to the discharge hose and this, in turn, to the manifold or discharge pipe. The pressure
switch may also be installed or replaced without the cylinder being connected to the discharge
hose, in which case, do not remove (or put on) the valve outlet safety plug while the cylinder is
being handled (secured, of course, to its bracket).
CAUTION
BEFORE SCREWING IN THE PRESSURE SWITCH,
ENSURE THAT THE MAIN VALVE (PILOT CYLINDER),
DOES NOT HAVE ITS ELECTRICAL, MANUAL,
PNEUMATIC OR ELECTRIC SQUIB RELEASE CONNECTED.
2. Holding the pressure switch by hand, wrap Teflon tape around the 1/8” NPT connecting thread
(18 turns approximately).
Pressure switch
Give 18 turns of Teflon
tape on the thread
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3. Take an Allen key of 2,5 mm.
Allen key of 2,5 mm
4. Slowly remove the 1/8” NPT plug or broken pressure switch from the port where the item is to
be connected, and immediately after that, tight the choke screw with the allen key of 2,5mm by
turning it clockwise until the leakage is reduced to the minimum. This screw is for regulating this
small gas leak. It is advisable to reduce the fitting time to a minimum; otherwise a small quantity
of gas will be lost. The estimated time to carry out this operation is 10 seconds.
Slightly exit of pressure
Loosen
Turn to the left
Counterclockwise
1
2
1 Pressure switch
2 Choke screw
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Turn to the right (Clockwise)
Allen key of 2,5 mm
1
Outlet of pressure
1 Choke screw
5. Remove out and clean the Teflon tape that can remain stocked in the thread of the pressure
switch port of the container valve.
6. Right after, use the allen key wrench of 2,5mm and slightly loosen the choke screw to the left,
counter clockwise, in order to increase softly the leakage flow. Bear in mind that this leakage
shall exist (nevertheless, should be as small as possible) because when the pressure switch will
be installed, it has have pressure.
Turn to the left (Counterclockwise)
Slightly loosen
Allen key of 2,5 mm
1
1 Choke screw
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7. Following, thread as quickly as possible the new pressure switch prepared with Teflon tape
given in its thread, with the hand and just after finalize the installation with the fixed spanner
until it is tightened fixed, check that there is no leakage in the union between valve and
pressure switch by using soapy water. If there is a leakage, repeat all the instructions until now.
Tighten
Turn to the right (Clockwise)
8. The pressure switch is set and adjusted in factory. Do not try to adjust it during the installation.
If the pressure switch does not send any signal, repeat all the operations of this section,
because the choke screw is probably too tight.
9. To make the electrical connection, there are two options, serial or parallel connection. (See
schemes).
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Pressure switch
wire up in series
FA 24V
Pressure switch
To fire control panel
FA 24V
wire up in parallel
To fire control panel
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28.
Installing the warning signs
There are two types of warning signs for INERT-SIEX541 gas fixed extinguishing systems. A sign at
each entry door to the hazard area to indicate that it is a hazard area and a warning sign at each point
where a manual release can be carried out. These signs are specific to the inert gas system used.
Door sign:
A warning note is required on all the entrance doors to the protected hazard area to advise
personnel that they are entering a protected area.
Place the sign on the door itself, in such a way that it is visible and it cannot fall off or be
removed.
Sign that shows a manual actuation can be carried out:
A warning note is required to indicate that the system can be actuated manually, at each point
where this is the case.
The sign is fixed next to the manual actuation device in such as way that it is visible and cannot
fall off or be removed.
CAUTION
WARNING SIGNS MUST BE PLACED VISIBLY ON ALL
THE ENTRANCE DOORS TO THE HAZARD AREA AND
AT ALL POINTS WHERE MANUAL ACTUATION IS POSSIBLE.
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ANNEX A: MSDS IG-100
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ANNEX B: MSDS IG-01
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ANNEX C: MSDS CO2
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