EC160B/180B/210B/240B/290B/360B/4
MAIN
MENU
Machine information system change
System layout change
Electronic control system overview
VECU input & output
Control circuit
EECU Electric circuit(EC160B/180B/210B/240B/290B)
EECU Electric circuit(EC360B/460B)
Machine status indication(IECU)
IECU Electric circuit
Old instrument panel circuit
Power ON/OFF procedure
Indicator operation
MCD(Machine Display Center) operation
X1 option flow setting
Pop-up indicator
Code lock(Anti-theft)
Error Message(ECU)
Error Message(Comunication & Elec. system)
Error Message(Hydraulic system)
Error Message(Engine)
Error Message(Engine)
Old start circuit(EC160B/180B/210B/240B/290B)
Start circuit ( Old alternator & New IECU- EC160B/180B/210B)
Start circuit ( New alternator & Old Inst. panel-EC240B/290B)
Start circuit ( New alternator & New IECU- EC160B/180B/210B/240B/290B)
Old start circuit(EC360B/460B)
Start circuit ( New alternator & Old Inst. panel-EC360B/460B)
Start circuit ( New alternator & New IECU- EC360B/460B)
Alternator change
Safety relay change(Add time delay function)
UPDATE-EC160B~460B-01
UPDATE-EC160B~460B-02
UPDATE-EC160B~460B-03
UPDATE-EC160B~460B-04
UPDATE-EC160B~460B-05
UPDATE-EC160B~460B-05UPDATE-EC160B~460B-05UPDATE-EC160B~460B-06
UPDATE-EC160B~460B-07
UPDATE-EC160B~460B-07UPDATE-EC160B~460B-08
UPDATE-EC160B~460B-09
UPDATE-EC160B~460B-10
UPDATE-EC160B~460B-11
UPDATE-EC160B~460B-12
UPDATE-EC160B~460B-13
UPDATE-EC160B~460B-14
UPDATE-EC160B~460B-15
UPDATE-EC160B~460B-16
UPDATE-EC160B~460B-17
UPDATE-EC160B~460B-18
UPDATE-EC160B~460B-19
UPDATE-EC160B~460B-20
UPDATE-EC160B~460B-21
UPDATE-EC160B~460B-22
UPDATE-EC160B~460B-23
UPDATE-EC160B~460B-24
UPDATE-EC160B~460B-25
UPDATE-EC160B~460B-26
UPDATE-EC160B~460B-27
Machine Information System Change
2. Simplifying electirc circuit
by using communication line
instead of the various direct electric connection
1. Integration of hardware
d
Old
Instrument panel
Sensor &
Switch
Instrument panel
EMS
1450RPM G1
V-ECU
E- ECU
MDU
13:24
-
New
MDU
(Machine Display Unit)
Co
-
IECU
V-ECU
-
EECU
EMS
123456
Hour meter
E-ECU
I-ECU
-
Flow control SW
Sensor &
Switch
Electric signal ( On, Off, Resistance)
Information link (J1587)
Control link (J1939)
Buzzer
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 01
-
System Layout Change
Machine Display Unit
Ins trument panel
C
Old
OFF
Flow control SW
AUTO
Emergency
control
switch
A/C controller
�
�
**Flow setting will be done by
123456
Hour meter
2002 RPM
MODE
0%
New IECU
New
C
OFF
Emergency control SW
Volvo Construction Equipment
Customer Support
Remove
Flow control SW
UPDATE - EC160B~460B - 02
AUTO
A/C controller
Electronic Control System Overview
EMS(E-ECU)
MID128
VECU
MID187
2002 RPM
MODE
0%
J1939(CAN)
J1587(J1708)
MPC(9993892)
PC(9998555)
MATRIS
Interface
VCADS Pro
Service
Display
Unit (SD
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 03
VECU Input & Output
Travel
Att
Hammer
Pilot
Pilot
Pilot
Pressure Pressure Pressure
Switch Switch Switch
Rotator
Switch
Hammer/
Boost/Shear
Select
B/Float Switch
Switch
+
B1
+
B2
RH Switch
B/Float Fuel
Au
Position level
Alternator gre
Pressure sensor
cont
Switch
P/Max
Engine
Select
Speed
Control SW Switch
Auto Idle Start
Select
Switch
Switch
NEW
Quick
Fit
Switch
A
Overload
warning
select
switch
Buzzer
Stop
Confirm
Switch
A
A
A
A/M
SW
position
Battery
Relay
A
Flow
Control
Valve Power
Shift
Valve
SDU
Volvo Construction Equipment
Customer Support
VECU Status
Auto/
Manual
Switch
B/Float Sol.
Travel Speed
Select Switch
Power Boost
Overload warning
pressure SW
NEW NEW
Boom & Arm conflux cutoff
Relay
NEW
Hyd. oil cooling fan(EC360B/460B)
V-ECU
UPDATE - EC160B~460B - 04
2002 RPM
P MODE
Resistor
Box
0%
IECU
NEW
NE
Control Circuit(EC160B~EC460B)
F27
10A
5
1
3
87a
5
3
2
86
87a
30
5
4
85
87
1
87a
3
5
EMS DATA
RECORD
EB9
EB10
EECU
JA23
JA70
VECU
JA21
Auto
grease
"IND"
UP
DOWN
Safety lever
Neutral
SS
to
Safety Relay
JA20
Boom float
Quick fit
Rotator
Safety lever
1
1
3 7
P/Shift Ground
JB16
VECU
operating
power
1
2
3 4
5
AUTO
MANU
5
OFF
OFF
1 5
OFF
***
Flow control Signal
JA56
Flow control Ground
JA30
JB11 (+24V)
JA39 (0.5~4.5)
JA14 (GND)
Power shift Signal JA32
Q/fit Confirm
JA42
Overload Press.(adj.) JA41
Travel Press.(20k)
JA43
Att. Press.(20k)
JA19
Hammer Press.(7k) JA66
Float press.(7k) JA17
JA67
Buzzer stop JA16
1 5
OFF
Auto. Idle
Overload
warning
select
Power Max. select JA44
JA46
JA12
Hyd. oil cooling fan
JA36
Power Boost
Conflux cutoff
JA59
Floating
JA37
JA5
JB15
##
P/V
Flow
Control
P/V
Engin
RPM
Ctrl.SW
Power
Shift
P/V
P/V
Resistor
Box
Volvo Construction Equipment
Customer Support
8
A / M to
IECU
Arm
JA61
to
Battery
relay
3
Power P/V
Boom
Travel Speed
Hammer
Hammer
select sol.
Shear
select sol.
JA7
to
alternator
2
JB7
JB8
JA33
JA69
Shear position JA45
Auto grease JA21
Battery Relay JA61
Altenator”L” JA7
T/speed
select
SW
Quick Fit
SW L/H
1
JB9
Hyd. oil temp. sensor
JA40
Fuel level
JA47
JA22
JA24
JA48
JA1
JA25
JA49
JA26
JA2
JA60
JA35
Key
on
"ACC"
JB9
JB2
J1939
8(A)
9(B)
VECU status
J1587
##
Key
start
"R2"
JB2
Hammer position JA68
Boost position JB1
1 5
Quick Fit
SW R/H
Neutral
A/M
ILL.
SW
from
Auto / Work lamp
Manual
SW
Travel speed control JA38
T/Speed SW position JA18
OFF
F12
15A
R/H J/S Center button
EB26(B)
EB25(A)
3(A)
4(B)
EB2(L)
EB1(H)
Clock
87
R4
4
85
EB11 EB12
(L)JB6
(H)JB14
JB13
JB5
87
1
EB4
JA13
30
F13
10A
Safety sol.
3
87a
key "#"
key "*"
key "V"
key ">"
"enalber"
"data"
"clock"
Power for solenoid
Power for solenoid
4
85
30
JA15
(GND)JA63
1
87
2
86
7
86
(B)JB4
(A)JB12
30
4
85
R1
8
R3
2
EMS
POWER
JA34
R/H J/S RH button
86
9
13
Service Socket
14
1 2 3 4 5 6 7 10 11
F25
10A
1 2 3 4 5 6
POWER
FROM
BATTERY
IECU(NEW)
10
## EC360B/460B Only
(Hyd. oil temp. sensor &
Hyd. oil cooling fan speed control sol.)
2
5
F16
15A
1(H)
2(L)
*** EC290B Only ( 1 Conflux cutoff sol.)
Hammer
Boost
Shear
select
SW
1 2 3 4 5 6 7 8
6
SDU / MATRIS
/ VCADS PRO
F15
20A
Key
ES "ACC"
IECU operating power
POWER
FROM
BATTERY
RELAY
R2
F24
5A
F01
10A
UPDATE - EC160B~460B - 05
6
EECU Electric Circuit( EC160B/180B/210B/240B/290B)
1
n
2
Engine
speed
sensor
,crank
1
n
Fuel
temp.
Coolant Oil
temp.
press.
1
(-)
18
(+)
31
Cyl 1
Cyl 5
Con
3
4
(+)
Cyl 6
2
1
7
Cyl 3
New Boost
Press. & temp.
3
2
Cyl 4
36
Engine
speed
sensor
,cam
Cyl 2
E-ECU
Solenoid valve
on unit injection pump
2
(+)
(-)
30
13
25
14
3
2
(-)
4
(-)
5
12
(-)
11 23 22
24
35 36 34
Connector A
25
Connector B
4
1
Ambient air press.
2
25
26
9 10 11 12
7
17
8
3 13
(-)
31
(-)
Preheat
relay
3
4
24V(+)
GND
J1708_B
J1708_A
J1939_L
J1939_H
Volvo Construction Equipment
Customer Support
2
Coolant
level
Inlet
press.
Inlet
temp.
AH
to
Fuse
140A
Power
from
fuse
25
Emergency speed control
1
5
36
(-)
Preheat coil
UPDATE - EC160B~460B - 05-1
Con
EECU Electric Circuit( EC360B/460B)
1
n
Engine
speed
,crank
1
2
n
2
Coolant
temp.
Oil
Oil
temp. press.
Boost Boost
temp. press.
2
4
4
2
2
4
(+)
(-)
18
31
1
3
Cyl 5
1
(+)
(-)
30
Cyl 1
Con
1
3
(+)
Cyl 6
2
1
7
Cyl 3
Fuel
press.
36
Engine
speed
,cam
E-ECU
Solenoids on injection pump
Cyl 2
Cyl 4
25
1
14
2
3
(-)
4
(-)
27 5
(-)
12
11 23 22
24
35 36 34
Connector A
4
25
Barometer
Connector B
1
2
25
26
9 10
11 12
7
17
8
3 13
(-)
31
(-)
Emergency J1939 J1939
Speed
H (A) L (B)
J1708 J1708
A
B
Ground
2
3
4
AH
to
Fuse
140A
36
Preheat
relay
1
5
(-)
Power
supply
Power
from
fuse
Coolant
level
Inlet (air)
Inlet (air)
press.
temp.
(filter clogging)
25
Preheat coil
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 05-2
Con
Machine Status Indication (IECU)
Group
Name
Lamp
Gauge
1450RPM G1
13:24
Central warning lamp
Fuel level gauge
Engine coolant temperature gauge
Indicator Parking brake lamp
Brake oil pressure warning lamp
Steering pressure low
Oscillation lock
Alignem ent
Working l ights lamp (* High beam lamp)
Left/right turn signal lamp
Engine oil pressure warning lamp
Engine coolant temperature warning lamp
Coolant level lamp
Air cleaner clogging warnin g lamp
Air preheating lamp
Hy draulic oil tem perature warning
Hy draulic oil filter clogging
Battery charge warning lamp
Quickfit lamp
Overload warning lamp
Power booster
Float operation indicator
Hammer selecting indicator
Shear selecting indicator
MCD
Electronic Display Unit
(Message Center Display)
Red
Red
Red
Red
Yellow
Green
Blue
Green
Red
Red
Red
Yellow
Yellow
Red
Yellow
Red
Red
Red
Green
Green
Green
Green
Key
-
Buzzer
Up
Down
Scroll
Confirm
Buzzer
Real time Real time clock
Clock
Volvo Construction Equipment
Customer Support
Color
UPDATE - EC160B~460b - 06
JA34 H
TO
VECU
Volvo Construction Equipment
Customer Support
L
A
B
Auto/Manual SW position
VECU STATUS
VECU
JB16
21C7
(ILLU.LAMP)
21C10
21C8
21C4
(J1587 B)
21C3
(J1587 A)
21C2
(J1939 L)
21C1
(J1939 H)
21C9
UPDATE - EC160B~460B - 07
IECU
From work lamp switch
5
10
SHEAR
HAMMER
BOOM
FLOAT
POWER
BOOST
OVER
LOAD
QUICK
FIT
CHARGE
HYD
FILTER
HYD
TEMP
PRE
HEAT
AIR
CLEANER
COOLANT
LEVEL
COOL
TEMP
E/OIL
PRESS
LH/RH
TURN
HIGH
BEAM
ALIGNE
AXLE
LOCK
STEER
PRESS.
BRAKE
FAIL
PARK
BRAKE
CENTRAL
WARNING
F1
10A
21C5
(CLOCK)
21C6
KEY ON
From battery
From battery relay
IECU Electric Cirucit
F16
15A
W/TEMP FUEL
Volvo Construction Equipment
Customer Support
C11
C16
10
1
20
11
Connector C
UPDATE - EC160B~460B - 07-1
VECU
VECU
Connector D
1
10
11
20
Alternator "D+"
VECU
Grease Cont.
B+
VECU
VECU
C7
C10
C8
C12
D2
C14
C17
C13
C15
C20
D6
D14
D3
D11
D1
Buzzer stop C9
Confirm
C19
B+
Buzzer
Alternator "W"
C18
D20
High beam
Em'cy
operation
LH turn
RH turn
Hammer
Shear
Powr boost
Axle lock
ILL
ILL
Charge
Engine oil
Coolant temp.
Air cleaner
Brake failure
Auto grease
Overload
Preheating
Fuel warmer
Quick fit
Water seperator
Hyd. oil temp.
Coolant level
Boom float
Spare
D12
Em'cy ready
D5
Parking
D13
D10
D17
D19
D18
D7
C2
D9
C3
B+
B+
B+
B+
B+
B+
B+
B+
B+
B+
B+
Old Instrument Panel Circuit
Power On/Off procedure
Power
Key on -> 3 sec.
Key Off -> 3 sec.
(After receiving “off” signa
Centeral warning
lamp
On for 3 sec.
off
Gauge
all segment “On” immediatly
Indicator
all lamp “On” for 3 sec.
MCD
(Message Center Display)
all segment “Off” immediatly
Off
0 RPM I2
EC210B
Gauge back light
MCD back light
Button back light
Buzzer
Button
Volvo Construction Equipment
Customer Support
800RPM I2
13:24
13:24
On
Off
Warning sound 2 times
Locked(no response)
Silent
Locked(no response)
UPDATE - EC160B~460B - 08
Indicator operation
Telltale
Engine oil pressure low
On
Blink
A larm
Overload warn
Brake oil pressure low
Quickfit open
Steering pressure low
Battery no-charge
Air cleaner clogging
On
On
On
On
On
On
Blink
Blink
Blink
Blink
Blink
Blink
A larm
A larm
A larm
A larm
Caution
Caution
Coolant level low
Hy draulic oil temperature high
On
On
Blink
Blink
Caution
Caution
Hy draulic oil filter cloggi ng
On
Blink
Caution
Air preheating
Alignment
Parking brake
High Beam (Working lamp)
Left/right turn signal
Hammer selecting
Shear selecting
Power boost operating
Oscillation lock
Float operation
On
On
On
On
On
On
On
On
On
On
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Alarm
X
X
X
X
X
Caution : One sound pulse
1000ms
Alarm : Two sounds pulses every secon
500ms
500ms
(2) Quick fit buzzer stop & Co
a) Open
Q/fit
open
VECU
Caution
Operation
Indicator Central Buzzer
warning Sound
Engine coolant temperature high On
Blink
A larm
b) Buzzer stop
Q/fit
open
VECU
Alarm
Sym ptom
Buzzer
stop
c) Q/fit engage & Confirm
Q/fit
engage
VECU
Category
(1) Buzzer Sound spec.
Confirm
Buzzer Alarm sound will last until operator pushes confirm button of IECU
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 09
MCD operation
***
800RPM I2
01 2 3
EC210B
Input
password
01 2 3
13:24
1
24
13:24
24.04.2004
x1:
120L
1111 hour
100 L
120 L
X1 140 L
X1 100 L
30 min
110 L
X1 100 L
*
01 2 3
**
01 2 3
***
***Time setting
111.1 H
1
24
13:24
24.04.2004
28.2 V
01 2 3
****
EC210B
S.No:12345
Press for more than 2 sec.
No Error
ECU
or
187 SID 254 12
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 10
X1 Option flow setting
(3) Max. & Min. flow at rate
(1) Parameter programming : X1 option(ON)
VCADS Pro
1) X1 option "ON"
800RPM I2
VECU
MID187
13:24
EC160B
x1:
100L
EC180B
Present setting flow
at rated engine rpm
EC210B
(2) Flow setting
1111 hour
X1 100 L
Changing unit(LPM/GPM)
by pressing this button
EC240B
100 L
120 L
X1 140 L
Display : Min.(20L),
Max(480L)
110 L
X1
100 L
EC290B
Fine setting : Resolution(5L)
EC360B
EC460B
Volvo Construction Equipment
Customer Support
Pump f
(Lpm / G
Model
UPDATE - EC160B~460B - 11
Max.
143/3
Min.
30/8
Max.
143/3
Min.
30/8
Max.
Min.
200/5
40/11
Max.
230/6
Min.
40/11
Max.
250/6
Min.
40/11
Max.
280/7
Min.
40/11
Max.
345/9
Min.
40/11
Pop-up indicator
Overload selection
(not warning)
Auto grease
800RPM I2
13:24
800RPM I2
13:24
** If two pop-up indicators are activated at the same time, The indicator of highest priority is
Priority ( 1 : Overload selection, 2 : Auto grease)
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 12
Code Lock(Anti-theft)
(2) After Code Lock enabled, Key "ON"
(1) Parameter programming
IECU
01 23
1) Code Lock option "ON"
VCADS Pro
01 23
3) Input Note) Wrong code 4 times, 10 min. system locking.
password
No
5) Send confirmed result
*
2) Save Password code
0
RPM
Saved code Yes
=
Entered
code
01 23
I2
**
13:24
01 23
01 23
****
(3) VECU abnormal
1) Request
"SHUTDOWN"
No
01 23
5) Request EECU
to release
"SHUTDOWN"
4) Send confirmed result
*
Saved code Yes
=
Entered
code
Save the latest
confirmed time
at IECU
***
01 23
****
EC210B
0
3) Press for more than 2 sec.
Volvo Construction Equipment
Customer Support
RPM
T 13:24
VECU
01 23
Saved optio
for code
from previous
EECU
01 23
**
4) Press for more than 2 sec.
(4) IECU abnormal
IECU
01 23
EC210B
Save the latest
confirmed time
at IECU
***
2) Input
password
1) Save option status
for code lock at VECU
UPDATE - EC160B~460B - 13
I2
Error Message (ECU)
(1) VECU
ECU
187 SID 254 12
***
Error
From
Signal
FMI
Code
MID
Code
11
187
SID 240
2
187
SID 253
2
187
SID 254
12
***Auto/manual switch is Auto
position and there is no
VECU status signal.
Central
Warning lamp
Blink
Blink
Blink
Blink
Error
From
Code
MID
12
128
128
128
128
128
Central
Warning lamp
Blink
Blink
Blink
Blink
Blink
Buzzer
A larm
A larm
A larm
A larm
Program m
Data set m
Controller
Controller
ECU
187 no signal
(2) EECU
ECU
128 SID 254 12
Volvo Construction Equipment
Customer Support
Signal
SID 240
SID 253
SID 253
SID 253
SID 254
FMI
Code
2
2
12
13
12
UPDATE - EC160B~460B - 14
Buzzer
A larm
A larm
A larm
A larm
A larm
Program m
Data set m
Bad compo
out of calib
Controller
Error Message (Communication & Electric system)
(1) J1939 - CAN Bus
ECU
ECU
187 SID 231 12
Error
From
Code
MID
13
128
128
128
187
187
Signal
FMI
Code
SID 231
SID 231
SID 231
9
11
12
Central
Warning lamp
Blink
Blink
Blink
SID 231
SID 231
9
12
Blink
Blink
Buzzer
caution
caution
caution
caution
caution
Communica
J1939 Othe
J1939 defec
component
Communica
J1939 defec
component
(2) J1587 - Information Bus
ECU
ECU
187 SID 250 12
Error
From
Code
MID
14
128
187
187
Signal
SID 250
SID 250
SID 250
FMI
Code
12
9
12
Central
Warning lamp
Blink
Blink
Blink
Buzzer
caution
caution
caution
Communica
J1587 Com
J1587 defec
component
(3) Battery
187 SID 251 0
Volvo Construction Equipment
Customer Support
Error
From
Code
MID
21
187
187
Signal
SID 251
SID 251
FMI
Code
0
1
Central
Warning lamp
Blink
Blink
UPDATE - EC160B~460B - 15
Buzzer
caution
caution
Battery volta
Battery volta
Error Message (Hydraulic system)
(1) Power shift proportional valve
187 PPID 1190 3
Error
From
Code
MID
31
187
187
187
Signal
FMI
Code
PPID 1190 3
PPID 1190 4
PPID 1190 5
Central
Warning lamp
Blink
Blink
Blink
Buzzer
caution
caution
caution
Power shi
Power shi
Power shi
(2) Pedal pressure sensor
187 PID 91 3
Volvo Construction Equipment
Customer Support
Error
From
Code
MID
33
187
187
187
Signal
PID 91
PID 91
PID 91
FMI
Code
3
4
5
UPDATE - EC160B~460B - 16
Central
Warning lamp
Blink
Blink
Blink
Buzzer
caution
caution
caution
Pressure s
Pressure s
Pressure s
Error Message (Engine)
(1) Boost temperature sensor
128 PID 105 3
Error
From
Code
MID
42
128
128
128
Signal
PID 105
PID 105
PID 105
FMI
Code
3
4
11
Central
Warning lamp
Blink
Blink
Blink
Buzzer
caution
caution
caution
too high vo
too low vol
Not identifi
(2) Speed sensor ( flywheel )
128 SID 22 2
Error
From
Code
MID
43
128
128
128
128
128
Signal
SID 22
SID 22
SID 22
SID 22
SID 22
FMI
Code
2
3
8
0
14
Central
Warning lamp
Blink
Blink
Blink
Blink
Blink
Buzzer
caution
caution
caution
caution
caution
Intermittern
too high vo
A bnormal
valid, but to
Special ins
(3) Boost pressure sensor
128 PID 102 3
Volvo Construction Equipment
Customer Support
Error
From
Code
MID
44
128
128
128
128
Signal
PID 102
PID 102
PID 102
PID 102
FMI
Code
3
4
11
2
UPDATE - EC160B~460B - 17
Central
Warning lamp
Blink
Blink
Blink
Blink
Buzzer
A larm
A larm
A larm
Alarm
too high vo
too low vol
Not identifi
Intermitter
Error Message (Engine)
(4) Preheater
Error
Code
128 PID 45 4
From
MID
128
128
Signal
FMI
Code
PID 45
PID 45
3
4
Central
Buzzer
Warning lamp
Blink
Caution
Blink
A larm
128
128
128
128
PID 45
SID 70
SID 70
SID 70
5
3
4
5
Blink
Blink
Blink
Blink
Caution
A larm
Caution
Caution
S
High voltage
Low voltage
(problem beca
always ON)
open circuit, di
High voltage(C
Low voltage
too low current
(5) Coolant temperature sensor
Error
Code
128 PID 110 3
From
MID
128
128
128
Signal
PID 110
PID 110
PID 110
FMI
Code
2
3
4
Central
Warning lamp
Blink
Blink
Blink
Buzzer
Alarm
Alarm
Alarm
Intermitte
too high v
too low vo
(6) Oil pressure sensor
Error
Code
128 PID 100 3
Volvo Construction Equipment
Customer Support
From
MID
128
128
128
Signal
PID 100
PID 100
PID 100
FMI
Code
2
3
4
UPDATE - EC160B~460B - 18
Central
Warning lamp
Blink
Blink
Blink
Buzzer
Alarm
Alarm
Alarm
Intermitte
too high v
too low vo
Old Start Circuit( EC160B/180B/210B/240B/290B )
To Auto Grease
Controller
Slow Blow
Fuse
40A
40A
To Auto Grease
Controller
F30
10A
F16
15A
B+
B+ BR R1 R2 C ACC
OFF
ON
START
80A
80A
140A
AH
To Air Heater
Relay
Slow Blow
Fuse
B+
D+
SS
From Safety
Limit SW
B-
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 19
ACC AS4 E
Air Con. SW
IC Regulator
C
From VECU
(Safety Stop)
To VECU
R2
To VECU
W
Start Circuit( Old Alternator & New IECU- EC160B/180B/210B)
40A
40A
F30
15A
80A
to VECU
JA21
PT150
1
2
PT150
RE3101
B+
B+
3
OFF
ON
INDI
START
M
AMP
3
L
T/E
A/S
140A
2
to Air
Heater
1
7
8
12
9
AUTO GREASE
CONTROLLER
B+
JA61
6
0.5W
5
0.5L
4
0.75B
3
0.75Y
WB
2
AH
to VECU
D+
W
+
M
JA7
-
IC Regulator
to VECU
4
B-
Volvo Construction Equipment
Customer Support
SL
from
safety
lever
UPDATE - EC160B~460B - 20
4
1
Start Circuit( New Alternator & Old Inst. panel- EC240B/290B)
40A
40A
F16
15A
F30
15A
80A
to IND.
AG
PT150
1
2
PT150
B+
B+ BR R1 R2
3
C ACC
OFF
ON
INDI
START
M
AMP
3
L
T/E
A/S
140A
2
to Air
Heater
1
7
8
12
4
1
AH
9
AUTO GREASE
CONTROLLER
6
+
to VECU
15
L
W
M
-
4
Volvo Construction Equipment
Customer Support
B-
UPDATE - EC160B~460B - 21
JB2 JB9 A/C
ES
to Relay EMS power
I.C REG.
BS
from
safety
lever
to VECU
DFM
JA61
to Air Contioner
SL
B+
to VECU
0.5W
5
0.5L
4
0.75B
3
0.75Y
WB
2
Start Circuit( New Alternator & New IECU- EC160B/180B/210B/24
40A
40A
F30
15A
80A
to VECU
JA21
PT150
1
2
PT150
RE3101
B+
B+
3
OFF
ON
INDI
START
M
AMP
3
L
T/E
A/S
140A
2
to Air
Heater
1
7
8
12
AH
9
AUTO GREASE
CONTROLLER
6
0.5W
5
0.5L
4
0.75B
3
0.75Y
WB
2
B+
DFM
I.C REG.
BS
+
JA61
SL
to VECU
from
safety
lever
15
L
W
M
-
4
B-
JA7
to VECU
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 22
4
1
Old Start Circuit( EC360B/460B)
To Auto Grease
Controller
Slow Blow
Fuse
40A
40A
To Auto Grease
Controller
F30
10A
F16
15A
B+
B+ BR R1 R2 C ACC
OFF
ON
START
80A
80A
140A
Slow Blow
Fuse
To Air Heater
Relay
AH
B+
D+
SS
From Safety
Limit SW
B-
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 23
ACC AS4 E
Air Con. SW
IC Regulator
C
From VECU
(Safety Stop)
To VECU
R2
To VECU
W
Start Circuit( New Alternator & Old Instrument panel - EC360B/460
40A
40A
F16
15A
F30
15A
80A
to IND.
AG
PT150
1
2
PT150
B+
B+ BR R1 R2
3
C ACC
OFF
ON
INDI
START
M
AMP
3
L
T/E
A/S
140A
2
to Air
Heater
1
7
8
12
4
1
AH
9
AUTO GREASE
CONTROLLER
6
+
to VECU
15
L
W
M
-
4
Volvo Construction Equipment
Customer Support
B-
UPDATE - EC160B~460B - 24
JB2 JB9 A/C
ES
to Relay EMS power
I.C REG.
BS
from
safety
lever
to VECU
DFM
JA61
to Air Contioner
SL
B+
to VECU
0.5W
5
0.5L
4
0.75B
3
0.75Y
WB
2
Start Circuit( New Alternator & New IECU- EC360B/460B)
40A
40A
F30
15A
80A
to VECU
JA21
PT150
1
2
PT150
RE3101
B+
B+
3
OFF
ON
INDI
START
M
AMP
3
L
T/E
A/S
140A
2
to Air
Heater
1
7
8
12
AH
9
AUTO GREASE
CONTROLLER
6
0.5W
5
0.5L
4
0.75B
3
0.75Y
WB
2
B+
DFM
I.C REG.
BS
+
JA61
SL
to VECU
from
safety
lever
15
L
W
M
-
4
B-
JA7
to VECU
Volvo Construction Equipment
Customer Support
UPDATE - EC160B~460B - 25
4
1
Alternator change
NEW
B+
DFM
BS
15
L
W
B-
D+
+
B2
OLD
W
+
B1
EC140B~210B
Standard(80A)
EC240B~460B
Standard(55A)
Option(80A)
B+
EC140B~460B
Standard(80A)
D+
B+
W
IC Regulator
B-
Volvo Construction Equipment
Customer Support
B-
UPDATE - EC160B~460B - 26
Safety relay change( Add time delay function)
Alternator "L"
Key "C"
GND
Safety lever
(1) Old(14526226)
Normal
operation
v
KEY
SWITCH
SAFETY
RELAY
ST
ON
*** During the air bleeding procedure fro
We need more cranking time to star
But at this situation, new alternator p
a little bit higer voltage at the termian
So this voltage deenergize safety re
start motor. To prevent this, we add t
function at safety relay.
(1) New(14531201)
Tum the key
Hold key
switch on ST switch to ST and
position after ON while engine
is running
engine started.
v
ST
ON
Start the
engine again
after the
failure
ST
ST
ON
ON
t
t
v
v
v
KEY
SWITCH
ON
OFF
t
t
v
r/min
t
t
STARTER
Normal
operation
SAFETY
RELAY
2-4
sec.
OFF
ST
ON
Tum th
Hold key
switch on ST switch to
position after ON while
is run
engine started.
v
ST
ST
ON
ON
t
t
v
***td v
t
t
v
r/min
t
t
OFF
STARTER
OFF
OFF
r/min
ENG
r/min
ENG
OFF
t
r/min
r/min
ALT
B
OFF
t
t
SAFETY
RELAY
Volvo Construction Equipment
Customer Support
OFF
t
ALT
Prevent
Prevent
overrunning
restart
OFF
t
t
A
Prevent
overrunning
while motor
is cranking
SAFETY
RELAY
UPDATE - EC160B~460B - 27
Prevent
Prev
overrunning
rest