AMERICAN
HC230
PARTS CATALOG
TEREX S/N AC4388 and Above
IHI S/N HL21 and Above
September 2012
1086676
PARTS CATALOG
HC230
SERIAL No. HL21 '"
IHI
IHI Construction Machinery Limited
PUB.No.1
USE OF THE PARTS CATALOG
1.
Preface
Illustrations and diagrams shown in the parts catalog are shown to the extent necessary to
identify the part, but are not meant to serve as a detailed representation of the prato To
order parts, refer to the itemization giver below, then place your order with the servicing
plant designated by IHL
2.
How to Read the Parts Catalog
(a) An index and table of contents list each item separately. Please refer to the necessary
sections.
(b) Meanings of symbols preceding the parts number
X Part cannot be supplied.
Supplied as a separate part.
Part number is indicated in the remarks column .
.6. Special order parts, which are manufactured after the order is received.
# Detailed diagram provided separately. Sheet number indicated in the remarks
column.
(c) An asterish preceding the part name indicates a compositional part required in part
assembly. All subsequent multiple asterisks indicate parts that are structurally required
for the assembly of the preceding part.
(d) The quantity. in principle, indicates the number of parts required for one unit of
machinery, For parts requiring assembly, the number of parts required to assembly one
set is given.
(e) Interchangeability of parts is shown as follows:
0750 729 UA +j
Change from part shown at the top to part shown below.
0750 744 UA J
The new part is interchangeable with the old.
"*
Change from part shown at the top to part shown below.
0750 659 UA ~
0750 669 UA.3 The new part is not interchangeable with the old.
(f) Suitability for various machinery
26127 ,......,
Part used in equipment numbered 26127 and equipment subsequently
numbered.
26127 '"'-' 26169 Part used in equipment numbered 26127 through 26169.
(g) Notes and meanings of abbreviations
LD. .. ......... Inside diameter
Sh. No. .. .... Sheet No.
O.D ........... Outside diameter
L ................ Length
P ............... Pitch
t ................. Thickness
AR ...... ~ ..... As required (numberrequired)
Wi ............. With
W10 ........... Without
3.
Engine part orders: Please order from your local sales distributor or engine manufacturer,
using their catalog.
4.
When placing an order for parts, please check that you have clearly specified the
following: (1) machinery name, (2) machinery number, (3) parts number,
(4) parts name and (5) quantity of parts you are ordering.
5.
With regard to improvements to equipment, such modifications may be made without .
notice.
BOOMING
IHI
HC230
INDEX
No. HL21 ,..,
Sen'al
~
DESCRIPTION
[LOWE R MACH I NE]
LOWER
MACHINE:
~
[
""F
'"FUtIflll :
••"
SHEET
]
1
jj§:'fi7v-~1DL
1
-
'TRACIlON DRIVE DEVICE
jj§:'~
1 -
2
'TRACTION DRIVE DEVICE
jj§:'~
1
FRONT IDLER ASS'Y
7P~1-
1
SHOE ADJUSTING DEVICE
Y;:z.-~lI:
LOWER ROUER ASS'Y
p?-
tl-7~
1
UPPER ROllER ASS'Y
7''7'''{ tl-'7*1DL
1
CAR BODY ASS'Y
jJ-
tj{7'4IDL
.1
CRAWLER EXTEND DEVICE
0:I-7~.
1
ROTARY JOINT ASS'Y
tl-?i'!J
~-1'~~
1
ROTARY JOINT ASS'Y
tl-?i'!J
~-1'~~
1
LOWER 1RACIlON PIPING
-p,mjj§:'fjfi[l'ff
-p,mjj§:'1'1!C'ff
jJ- if-7'--IID'ff
tJ- if-7'--IID'f
TRACIlON FRAME ASS'Y
jj§:'fi7v-A~
1
'TRACIlON FRAME ASS'Y
LOWER 1RACIlON PIPING
CAR
BODY PIPING
CAR
BODY PIPING
7'-1'F'7*-!ilL
3
1 -
4
-
5
6
7
8
9
-
0
1 - lOAD
1 -11
7'~;l7'·_
1 - 13
JACK CONTROL
Y.,.~
:::I~I-P-'l/
1 - 14
- 12
.1
~-"/T-/JII
:
1ifE@J7v-~IDL
2 -
1
PlATFORM ASS'Y(R.H.)
:1''7'7}- 7;t--~Jlll.(:;(:O
2
2
PLATFORM ASS'Y(LH.)
7"'7'71-
7;t--A~
2
-
3
FOOT PIN CYLINDER PIPING
7-}-
2 -
4
DEVICE:
0
0
0
J: IS II til ]
[
SWING FRAME ASS'Y
SWI NG
D
1 -l1AO
Y"''7~
1::~
0
0
0
0
0
0
0
9AO
1 - 10
JACK-UP DEVICE
MACH I NE]
D
2AO
:::I~}-P-lv
TURNTABLE:
.I'(IV7"~
-
0
lAD
CONTROL VALVE ASS'Y
[u P PER
No.
Y!J~?tlia'f
D
D
D
D
.1§]6:
SWING DEVICE ASS'Y
~IDL
3 -
1
SWING BEARING ASS'Y
~7'!1~~~
3
2
GREASE PIPING
~!1-~ff
3
-
DRAIN PIPING
Fv-~'f
3 -
4
SWING llMITOR
:IiJEIEI~~
3 -
5
3
Rev. No.
D
D
D
D
D
CD
IHI
HC230
INDEX
Serial
DESCRIPTION
DRUM
SHAFT:
SHEET No.
~7A
Y-V7J-.:
4
-
2
4
-
3
4
-
4
6
HOISTING DEVICE
~~(r.H~)
4
HOISTING SHAFT ASS'Y (MAIN &AUX.)
"'7.Mid£j;1lft (j:.fflj)
DRUM LOCK ASS'Y(MAIN&Aux.)
"'7.b. o::t:7*.Illi:
BOOM HOISTING DEVICE
7~J>JfiFJ::M
DRUM LOCK ASS'Y (B /H)
"'7.b. o::t:7*-ID1: (B /
REEVING WINCH ASS'Y
_?-{~'f"*ID!
CLUTCH & BRAKE:
No. HL21-
(::l::.fiIj)
H)
4
4
1
5
:77~'1®
5 -
1
DRUM BARKE PSS'Y (MAIN&AUX)
"'7.b. 7V-"'i.lilL(±-;ftfj)
5 -
2
BRAKE CON1ROL DEVICE (MAIN&AUX)
7v-=\'-~
5 -
3
BRAKE CYllNDER ASS'Y
7v-=\,-
BRAKE COVER ASS'Y
:;Iv-=\,- ;iJ)"{-*'Di:
~!1~?f*ID!
5 -
4
5 -
5
~
6
-
1
CONTROL lEVER ASS'Y(R.H.)
~/{-*-IDL(:1;i1Jl.iD
6
-
2
CONTROL lEVER ASS'Y(L.H.)
~/{~~{JlJD
6
-
3
CONTROL BOX PSS'Y(R.H.)
1l!M~::t:7;<.*-Ilft(:1;iiJl!D
6
-
4
CONTROL BOX ASS'Y(L.H.)
~::t:7~fJlIl)
6
-
5
CONlROL BOX ASS'Y(REARJ
~::t:7~:OO
6 -
6
CONTROL BOX ASS'Y(CEILING)
~::t:7~)
6
-
7
ENGINE TACHOMETER
:r.~Y~lllt#
6
-
8
BRAKE
7V-=\'-
6 - 10
::r~!--O-/~
FOOT 'I'l-ffiOTILE ASS'Y·
7-!-- ;<'O::t!--/t.iIDL.
6 - 11
SWING LOCK ASS'Y
1VaEJo::t~Jllz:
6 - 13
POWER
UNIT:
0
D
D
0
0
D
D
D
D
fiB:
OPERATION DEVICE ASS'Y
CONIROL ASS'Y
0
97'Y7 & :1v-:f :
CLUTCH ASS'Y (MAIN&AUX)
OPERAT ION:
0
l'tr']- :L=.',:I
0
D
D
0
0
0
0
0
0
0
0
J-.:
-
2
7 -
3
l!l1J£~~
7 -
4
~~:7
7
POWER UNIT ASS'Y
/{?-
=::tl'*-IDL
7
AIR ClEANER & MUFFLER
:r.7- :7!1--}- 7J.
7
SUB TANK ASS'Y
-i}-7
HYDRAUUC PUMP ASS'Y
FUEL TANK & PIPING
"V77
?<'~:7lllt#
7J. li!~
FUEL P\.JMP ASS'Y
--+~/7"Jljr#
OIL PAN & COOLANT HEATER
*-(lv/{~-:7 &
rt-!illkt:-:7l1itf.t
1
-
5
7 -
6
-
7
7
0
0
D
D
0
R
Rev. No. Q)
BOOMING
Boom Inner Assembly 25' 92HI
9 - 1
Boom Inner Weldment 25’ 92HI
9 - 1A
Boom Angle Indicator Assembly
9 - 1B
Boom Foot Pin Assembly
9 - 2
Boom Outer Assembly 40' 92HI
9 - 3
Boom Outer Weldment 40' 92HI
9 - 3A
Guide Sheave Assembly Boom Outer
9 - 3B
Sheave Assembly
9 - 3C
Guide Sheave Assembly Boom Outer Lead In
9 - 3D
Boom Point Sheave Assembly
9 - 3E
Dead End, Universal
9 - 3F
Equalizer Assembly
9 - 3G
Boom Outer Assembly 40' 92H
Before AC4457
9 - 4
Boom Outer Weldment 40' 92HI
Before AC4457
9 - 4A
Guide Sheave Assembly Boom Outer
Before AC4457
9 - 4B
Guide Sheave Assembly Boom Outer Lead In
Before AC4457
9 - 4C
Boom Point Sheave Assembly
Before AC4457
9 - 4D
Sheave Guard Assembly
Before AC4457
9 - 4E
Hanger Block Assembly for 14 Parts of Line
9 - 5
Boom Center Assembly 10' 92ST
9 - 6
Boom Center Weldment 10' 92ST
9 - 6A
Timber Installation 92" Boom with 4.5" Chord
9 - 7
Boom Center Assembly 15' 92HI
9 - 8
Boom Center Weldment 15' 92HI
9 - 8A
Timber Installation 92" Boom with 5.0" Chord
9 - 9
Boom Center Assembly 20' 92HT
9 - 10
Boom Center Weldment 20' 92HT
9 - 10A
Boom Center Assembly 50' 92ST
9 - 11
Boom Center Weldment 50' 92ST
9 - 11A
Boom Suspension Pendants
9 - 12
Anti Two Block Assembly
9 - 13
Optional Boom Mounted 3rd Drum
Inst'l, Upper Level 3rd Drum 21K SLP Non-Freespool
9 - 14
Inst'l, 3rd Drum Ass'y 92HI Boom Non Freespool
9 - 15
Ass'y, 3rd Drum Skid 21K SLP Non-Freespool
9 - 15A
Installation, Guide Sheave - Boom Inner
9 - 16
Assembly, Sheave Box
9 - 16A
Fleeting Sheave Ass'y - Boom Inner
9 - 17
Fleeting Sheave Assembly
9 - 17A
Hydraulic Boom Piping Inst'l - 3rd Drum
9 - 18
Hydraulic Hose Kit
9 - 18A
3rd Guide Sheave Ass'y - 92HI Boom Tip
9 - 19
Sheave Ass'y - 20" OD for 1 1/8" Rope
9 - 19A
3rd Guide Sheave Ass'y - 92H Boom Tip
For Assy 476050
9 - 20
Inst'l, Upper Level 3rd Drum w/Freespool Option
9 - 21
Inst'l, 3rd Drum Ass'y
w/Freespool Option - 92HI Boom
9 - 22
Assembly, 3rd Drum Skid-w/Freespool Option
9 - 23
Electrical Supplement,
3rd Drum Freespool Option
9 - 24
Single Sheave Extension Assembly
9 - 25
16HL JIB on 92H Boom
Basic 16HL Jib (40') for 92" Boom
9 - 26
Jib Inner Section 20' 16HL
9 - 27
Jib Outer Section 20' 16HL
9 - 28
Anti 2 Block Switch Hanger Assembly
9 - 28A
Jib Mast Assembly 16HL
9 - 29
Block Assembly
9 - 29A
Rope Spreader and Security Device ASSY
9 - 30
Jib Adapter Assembly (16HL Jib on 92" Boom)
9 - 31
Backstay Rope Spreader Installation
9 - 32
Backstay Pendant Installation (16HL Jib on 92" Boom)
9 - 33
16HL Jib Center 10' with Pendant
9 - 34
Jib Center Section 10' 16HL
9 - 34A
16HL Jib Center 20' with Pendant
9 - 35
Jib Center Section 20' 16HL
9 - 35A
30H JIB on 92H Boom
Jib Inner 12' 6" 30H
9 - 36
Jib Inner Assembly 12' 6" 30H
9 - 36A
Jib Inner Weldment 12' 6" 30H
9 - 36B
Jib Outer Assembly 12' 6" 30H
9 - 37
Jib Outer Weldment 12' 6" 30H
9 - 37A
Sheave Guard Installation 30H Jib
9 - 37B
Jib Outer Sheave Installation 11/8" Rope 30H
9 - 38
Dead End Installation 30H
9 - 39
Jib Outer Assembly 12' 6" 30H with 75 ton Mast Ears
9 - 40
Jib Outer Weldment 12' 6" 30H with 75 ton Mast Ears
9 - 40A
Sheave Guard Installation 30H Jib with 75 ton Mast Ears
9 - 40B
Jib Mast Assembly 30H
9 - 41
Jib Mast Weldment 30H
9 - 41A
Jib and Mast Foot Pin Installation
9 - 42
Backstay Pendant Installation
(30H Jib on 92" Boom)
9 - 43
30H Jib Pendants
9 - 44
Jib Stop and Rope Spreader Installation
9 - 45
Jib Center Section Assembly 10' 30H
9 - 46
Jib Center Weldment 10' 30H
9 - 46A
Jib Center Section Assembly 30' 30H
9 - 47
Jib Center Weldment 30' 30H
9 - 47A
92HI Boom Fall Protection
Boom Inner Walkway Assembly 25' 92HI
9 - 48
Boom Inner Weldment 25' 92HI
9 - 48A
Boom Outer Walkway Assembly 40' 92HI
9 - 49
Boom Outer Weldment 40' 92HI
9 - 49A
Boom Center Walkway Assembly 10' 92ST
9 - 50
Boom Center Weldment 10' 92ST
9 - 50A
Boom Center Walkway Assembly 15' 92HI
9 - 51
Boom Center Weldment 15' 92HI
9 - 51A
Boom Center Walkway Assembly 20' 92HT
9 - 52
Boom Center Weldment 20' 92HT
9 - 52A
Boom Center Walkway Assembly 50' 92ST
9 - 53
Boom Center Weldment 50' 92ST
9 - 53A
Fall Protection Assembly, Straight
9 - 54
Fall Protection Assembly
9 - 55
Fall Protection Assembly
9 - 56
Lock Sub-Assembly
9 - 57
77SI Boom
Boom Inner Assembly 25' 92HI
9 - 58
Boom Transition Assembly 15' 92~77 92SI
9 - 59
Boom Transition Weldment 15' 92~77 92SI
9 - 59A
Outer Base Assembly 19' 6" 77HL
9 - 60
Outer Base Weldment 19' 6" 77HL
9 - 60A
Guide Sheave Assembly,
Outer Base for Hammerhead Tip Only
9 - 61
Hammerhead Tip Assembly
9 - 62
Offset Tip Assembly 30' 77LA
9 - 63
Offset Tip
9 - 63A
Offset Tip Weldment 30' 77LA
9 - 63B
Equalizer Assembly
9 - 64
Offset Tip Deflector Sheave Assembly
9 - 65
Offset Tip Sheave Assembly
9 - 66
Boom Center Assembly 10' 77S
9 - 67
Boom Center Weldment 10' 77S
9 - 67A
Timber Installation 77" Boom with 4.5 Chord
9 - 68
Boom Center Assembly 20' 77S
9 - 69
Boom Center Weldment 20' 77S
9 - 69A
Boom Center Assembly 50' 77S
9 - 70
Boom Center Weldment 50' 77S
9 - 70A
Boom Suspension Pendants
9 - 71
Counterweight and Side Frame Lifting Sling Assembly
9 - 72
Single Sheave Extension Installation for Hammerhead Tip
9 - 73
Single Sheave Extension Assembly for Hammerhead Tip
9 - 73A
Single Sheave Extension Assembly
For Offset Tip
9 - 74
Anti Two Block Assembly
9 - 75
Optional Boom Mounted 3rd Drum
Inst'l, Upper Level 3rd Drum 21K SLP Non-Freespool
9 - 76
Inst'l, 3rd Drum Ass'y 92HI Boom Non Freespool
9 - 77
Ass'y, 3rd Drum Skid - 21K SLP
Non-Freespool
9 - 77A
Installation, Guide Sheave - Boom Inner
9 - 78
Assembly, Sheave Box
9 - 78A
Fleeting Sheave Ass'y - Boom Inner
9 - 79
Fleeting Sheave Assembly
9 - 79A
Hydraulic Boom Piping Inst'l - 3rd Drum
9 - 80
Hydraulic Hose Kit
9 - 80A
3rd Guide Sheave Installation for Outer Base HH Tip
9 - 81
3rd Guide Sheave Installation for Hammerhead Tip
9 - 82
Inst'l, Upper Level 3rd Drum w/Freespool Option
9 - 83
Inst'l, 3rd Drum Ass'y
w/Freespool Option - 92HI Boom
9 - 84
Assembly, 3rd Drum Skid w/Freespool Option
9 - 85
Electrical Supplement,
3rd Drum Freespool Option
9 - 86
16HL JIB on 77SI Boom
Basic 16HL Jib (40') for 77" Boom
9 - 87
Jib Inner Section 20' 16HL
9 - 88
Jib Outer Section 20' 16HL
9 - 89
Anti 2 Block Switch Hanger Assembly
9 - 89A
Jib Mast Assembly 16HL
9 - 90
Block Assembly
9 - 90A
Rope Spreader and Security Device ASSY
9 - 91
Jib Backstay Support Installation
9 - 92
Backstay Rope Spreader Assembly
9 - 93
Jib Pendant General Assembly
9 - 94
Backstay Pendant Installation (16HL Jib on 77" HH Tip Boom)
9 - 95
Backstay Pendant Installation (16HL Jib on 77" HH Tip Boom)
9 - 95A
Backstay Pendant Installation (16HL Jib on 77" OT Tip Boom)
9 - 96
Jib Foot Pin Installation for Offset Tip and Hammerhead
9 - 97
16HL Jib Center 10' with Pendant
9 - 98
Jib Center Section 10' 16HL
9 - 98A
16HL Jib Center 20' with Pendant
9 - 99
Jib Center Section 20' 16HL
9 - 99A
BOOM LIMIT STOP ASSEMBLY
11 -- 7
SECTION 1 .
LOWER MACHINE
VIEW A-A
.
,
)?~:!ff¥;/
._.. ;; .. _-. 6 ··3
VIEW C
d..
HC230 919141
IHI
MODEL
HC230
E3g073900
;i:Efj7 v-L\t€ln
TRACTION FRAME ASS' Y
REV NO.
® D
SHEET NO. 1 - 1
.aH.
.-it •
PAR T
0
X
N 0_
0101 410
, F300 739 00
2
, F300 667 00
3
, F300 065 00
4
• F300 057 00
5
• F300 129 00
6
, F300 061 00
7
, F300 740 00
8
, F300 741 00
9
, F300 405 00
10
• F300 489 00
11
• F300 603 00
12
, F366 223 00
13
• F300 526 00
14
, F300 403 00
20
X
F300 739 00
21
0202 285 00
22
0202 286 00
23
0455 938 00
24
0455 939 00
25
D
E
aH.
S
C
:S
R
I
P
ft;
T
I
o
• JilIM!
It
N
Q'TY
~ff7 J..;-.A. 0 -:7 (RIO)
Traction Frame Ass'y
o r'} - 7 J..;-.A.UlL (R/2)
* lower Frame Ass'y
CHAN.
..
m It
SERIAL No.
it
iiIf
1..... HL51
Key No. 20-
1:1']- 1:I-~all(R/O'
* Rower Roller Ass'y
7".11"<- 1:I-~all(R/11
* Upper Roller Ass'y
~ffUIIJ• • (R/5)
* Traction Drive Device
71:1;'- t- 7.( t: ~un (Rill
* Front Idler Ass'y
~.:1-.'J •• (R/21
* Shoe Adjusting Device
9 0 -:7 ~.:1 -UlL (RIO)
* Crawler Shoe Ass'y
1'8IIjEfflCW (RIO)
* lower Traction Piping
1:1 -~ I) - ~ a .-( ;.- t-UlL (Rill
* Rotary Joint Ass'y
•
REM ARK S
24
Sh. No.1-50
6
No. 1-60
2
No. 1-20
2
No.1-3D
2
No. 1-40
2
No. 40No. HOD
No. 1-90
9 C-:7t1PtI:l• • (RIO)
* Crawler Extend Device
~-? ~*7~:1• • (Rill
* Jack-Up Dev Ice
~-? ~* ::::J;'- t- C- J'dR/lI
* Jack Control
No. 1-80
No.H30
:#J-*T1' -all. (Rill
*Car Body Ass'y
:#J-*T1'RW (R/OI
* Car-Body Piping
No. 1-70
No. 1-110
Cr')- 7J..;-.A.UlL(Rl21
lower Frame Ass'y
9C-57J..;-.A.
* Frame, Crawl er (R. H.I
90-57J..;-.A.
* Frame, Crawler (L. 11.1
Hl21 ..... Hl51
tJl~-
0400 134 00
* Cover
:#J/'<* Cover
:1J..;- t* Plate
4
26
0473 184 00
* Step
8
27
0490 086 00
8
28
0550 160 30
* link
r.::1fiI*JI- t* Bol t, Hex.
A""~:1
IJ ;'-9
10
29
0590 160 00
30
0550 120 25
I"<*li*
* Washer, lock
r.::1fiI*JI- t* Bol t, Hex.
31
0593 120 00
Flat
8
32
0593 160 00
10
33
0013 106 00
34
4017 252 08
* Washer, Flat
iit-te;.* Pin, Head
e;.-
35
0013 107 00
* Pin,
8
36
4017 233 02
* Pin
jj-t:
37
0470 542 00
IBI
MODEL HC230
3JZa*
* Washer,
3JZli*
10
8
8
* Pin
.t-te;.-
e;.-
8
Head
8
* Guard
2
:J1-t:
~n7v-h..1l
TRACTION FRAME ASS'Y
®
REV No.
SHEET No. 1-1
o
I!iJf.I.!.s,.
IKEY No.
40
Sli
.-It
PAR T
fill
N o.
x F300 740 00
D
?
E
[J - : ;
:g
Ii
S
C
R
I
P
T
I
It
o N
Q' TY
0258 009 00
42
0010 082 00
42 -1
0010 083 00
43
0550 160 70
44
0580 160 00
45
0590 160 00
* Shoe
~~
* Pin
* Pin lOver Size)
lIi1iltJI- '"
* 1\Bolt.
Hex.
1\11:17::1'"
* 1'(*_.
Nut. Hex,
* Washer, lock
~~
CIIAN.
iii
1ft
ft
.. •
SERIAL No.
:iff
REM ARK S
;"'.::z. -mtL(R/O)
Crawler Shoe Ass'y
(2)
;"'.::z.-
41
• :a.a
fJii.
60
Hl21-
148' Shoe
ITK-1
120
120
q,52
120
IM16x70
120
IM16
120
M16
it •
NOTE
IHI
MODEL HC230
...iEn7v
- All rz.
TRACTION FRAME ASS'V
®
REV No.
SHEET No. 1-1
D
MEMO
VIEW A-A
HC23Q 919149 F3 0080800 F3QQ7~10
__ ~
IHI
MODEL
HC230
TRACTION FRAME ASS' Y
REV NO.
SHEET NO.
® D
1- 1 A
tlrr, tlij
PAR T
0
N o.
x 0101 490
I
F300 808 00
2
I
F300 667 00
3
I
F300 065 00
4
I F300 804 00
5
I
F300 129 00
6
I
F300 061 00
7
I F300 740 00
8
I
9
F300 811 00
0
•
E
~
CI
All
S
C
R
I
P
10 .
I
11
I F300 603 DO
12
I
F366 223 00
13
I
F300 526 00
14
I F300 835 00
20
x F300 808 00
21
0202 306 DO
22
0202 307 DO
23
0457 501 00
24
0457 502 00
25
0400 134 00
26
0473 184 00
27
0490 086 00
28
0550 160 30
29
0590 160 00
F300 489 00
30
0550 120 25
31
0593 120 00
32
0593 160 00
33
0013 106 00
34
4017 252 08
35
0013 107 00
4017 233 02
37
0470 542 00
IBI
MODEL HC230
~
o
•
Ii
N
Q'TV
• •
:a:1l~
iI
CHAN.
S E R I Al N
J!IiI
i}
HL52-
-
No. 2024
No.1-50
6
No. 1-6[]
2
No. 1-2A[]
2
No.1-3D
2
No. 1-4[J
2
No. 40No. HOA[]
(RIO)
* Rotary Joint Ass'y
9 c-5M11ii• • (Rio)
* Crawler Extend Device
~"''.:f::t=-7'.:f/• • (R/l)
* Jack-Up Dev ice (R/I)
~'" '.:f::t=- :::J;'- '" C- )ldR/lI
* Jack
Control
n-;iET1' -an (Rill
* Car Body Ass'y
1.I-;iET1'EW (RIO)
* Car Body Piping
No. 1-9A[]
No. I-SO
No. H30
No. 1-140
No. 1-70
No. H1A[]
c']- 7v-AM.tL(R/2)
Lower Frame Ass'y
9C-57v-A
* Frame. Crawler (R. H.)
9c-57v-A
* Fram~ Crawler(L.H.)
1.11'<-
* Cover
1.1/'(* Cover
/v-~
* Plate
A7':1/
* Step
!J ;'-9 .
* Link
;iE}v '"
* 1\1'1
Bol t. Hex.
4
8
8
10
1'(*.*Lock
* Washer.
8
lJ'• •
* Washer.
Flat
:qt• •
* Washer.
Flat
_Me;.-
8
10
* Pin. Head
* Dif;te;.Pin
8
~;.-
* Pin,
M16x30
10
1\1'1 ;iE}v '"
* Bolt. Hex.
~;.-
36
I
jEff7 v-AC-5 (RIO)
Traction Frame Ass'y
C']- 7v-AUn (R/2)
* Lower Frame Ass' y
C,]- C-5M.tLIR/O)
* Rower Roller Ass'y
7,://'(- C-5M.n (RIll
* Upper Roll eT Ass')'
jEff•••• (Rl2)
* Traction Drive Device
7 C;.- ~ 7..( t: 5U!! (RIll
* Front Idler Ass'y
Y.::z.-!lU • • (R/2)
* Shoe Adjusting Device
9C-5 Y.::z.-M.n (RIO)
* Crawler Shoe Ass'y
"ffllSjEfiEW (Rill
* Lower Traction Piping
C-~ 1)- ~s..(;.- ~M.n
I F300 836 00
T
8
8
Head
* nPin
t:
* Guard
n-t:
8
2
jEft7 v-A'lI:ll
TRACTION FRAME ASS'Y
CD
REV No.
SHEET No. l-1A
o
jUI:I.~
IKEY No.
40
41
flJMa .-lit
PAR T
I.x F300
N o.
740 00
0258 009 00
0
•
E
?IJ-:;;
Ma
S
C
R
,
~
P
T
,
it.
o
IQ'
0010 082 00
DOlO 083 00
43
0550 160 70
44
0580 160 00
45
0590 160 00
CHAN.
iI
)if!
~
•
II
SERIAL No.
:if
REM ARK S
~.:J.-.n (RIO)
(2)
* Shoe
* Pin
* Pin (Over Si ze)
tt1fi~)J, f..
* Bolt, Hex.
tt1fi7':1f..
* Nut, Hex.
1"<*&*
* Washer,
Lock
60
~.:J.-
HL52 ......
148' Shoe
ITK-l
120
~:;.,
42 -1
TY
Crawler Shoe Ass'y
~:;.,
42
11 litiUl
Ii:
N
120
4>52
120
In
120
IM16
120
IM16
lltt
NOTE
IBI
MODEL HC230
....\
Etr7v
Allll
-
TRACTION FRAME ASS'Y
®
REV No.
SHEET No. 1-1/\
o
MEMO
--f
:z3------,;jJ'~~
'1'OI'""'""'!l'"O---n-o
rr-n
~------ii
,_
Ii
!!
0 Dol!
~-----~__ ~.'
_d:=====ri---J..
I'-Lf----
G.L.
HC230 F30005700
·IHI
MODEL HC230
[JJ
~tflZ~~ii
TRACTION DRIVE DEVICE
REV
NO.
@
SHEET NO. 1 - 2
0
Jt::lHlit
j(tl_No.
IJIi . i t
PAR T
N o.
IJ
0
c
~
RR
E
S
C
R
I
P
fti
T
I
o
• 1i:1l1lE
Ii
N
Q'TV
CHAN.
iI m 'lit
S E R I Al
•
No.
{I
fit
REM ARK S
(R/5)
0
X F30B 057 00
1
0669 915 UA
1 -1
0781 289 UA
1 -2
0669 916 UA
2
D236 019 00
3
0562 331 30
4
0562 332 DO
5
0593 300 00
6
0713 700 10
7
0760 710 30
8
0713 700 04
9
0760 71.0 19
10
0710 114 22
11
0760 710 12
12
0593 300 00
:Uotor Ass' y
& "E-~.tL
Reduction & Motor Ass'y
;EfiU.
*
"E-~.tL
* * Motor Ass' y
.iI.
0550 301 40
* * Reduct ion Ass' y
t: '.7.(:1 ? ':/:1 '.7
* Tumbler, Drive
~1IJ~f;:t;jt)It ..
* Bolt, Socket Head
~1fJ~f;:t;jt)It ..
* Bolt, Socket Head
* .I!i*
Washer, Flat
7~:1~
* Adapter
• O' I) ':/d
* Ring, • O'
7~:1~
* Adapter
• O' I) ':/d
* Ri ng, • 0I.)It;jt
* •Elbow
O' I) ';/1/
* Ring, '0'
.11* Flat
* Washer,
* Bol to
IHl21-Hl51
1
1
1
1
30
IM33x130
30
IM33x200
2
IM30
2
2
Ip29-90B
1
1
P1S-90B
1
~1fJ;jt)It ..
13
(2)
Hex
t
Ip11-90B
2
IM30
2
IM30x140
~t
NOTE
IBI
MODEL HC230
n.1b1111
~,--
TRACTION DRIVE DEVICE
®
REV No.
SHEET No. 1-2
o
-----------------------------------n
,-,
::1
i
(
\
'r--l:
~ ~ ! ! ! ! ! ! !~ ~fn--=...-]
- -----... ----~ ~:·---------.l.I-+r---__rrri
L.-~
i)'
. ------------~4:·--------- ~~~~
~-.-Li~'j=~~=r=_~
__
1
HC230 F30080400
IHI
MODEL HC230
;iEh.liiIJJ~\Ii
TRACTION DRIVE DEVICE
(§)
REV NO.
SHEET NO. 1 - 2A
LTI
D
""It_if
KEY No.
ftlAl
_It
PAR T
N
o.
ftl
0
E
:t
BA
S
C
R
1
P
fir.
T
o
1
•
Ii:
N
Q'TV
jfU;:g• • • (R/2)
0
F300 804 00
1
0669 923 UA
2
0781 302 UA
3
D236 028 00
4
0562 331 04
5
0562 271 81
6
0760 312 79
7
0710 113 66
8
0760 710 25
9
0710 113 22
10
0760 710 12
11
0690 201 93
12
0550 241 40
13
0590 240 DO
14
0593 240 DO
15
0562 180 50
Motor Ass' y
_illi
Reduction Ass'y
1
*
"£:-?an
* Motor Ass' y
t:71':1 ? ':/:17
* Tumbler. Drive
i'\1fiI~#,fEJ" '"
* Bolt.
Socket Head
i'\1fiI~t-t,fEJ" '"
* ,Bolt,
Socket Head
0' I) ':/!I
* Ring. '0'
7~:1?
* ,Adapter
0' IJ ':/!I
* Ring, '0'
I.J1-;fE
* ,Elbow
0' IJ ':/!I
* Ri ng, , 0'
/7!1
* Plug
i'\1fiI,fE;j, '"
* Bolt. Hex
/"<*'8* Lock
* Washer.
lIt.* Flat
* Washer.
i'\1fiI n:t-t,fEJJ.r '"
* Bolt. Socket Head
:S:jjM~
CHAN.
ill
lin
it
II
S E R I AL N o.
{I
>ff
REM ARK S
HL52 ....
1
1
1
28
IM33x104
34
IM27x181
1
,,,,vu,, .. '"
.ft~ft
.. ".ft
1
1
Ip24-90B
"~P"
1
v •• "
1
Pl'-90B
2
DP-1250
2
IM24x140
2
1"'24
2
1"'24
4
IM18X50
~
.
)
it •
NOTE
IHI
MODEL HC230
•
~n~lb.
<I!-
TRACTION DRIVE DEVICE
®
REV No.
SHEET No. 1-2A
D
3
VIEW
A
HC230 F30012900
IHI.
MODEL HC230
70>'1---
:P--(J--!7~1l
FRONT IDLER ASS' Y
~
REV NO.
SHEET NO. 1 - 3
ITJ
D
IEI .... __...
,~
..
,-.~
KEY No.
0
1
~
SIlm.1I1t
PAR T
N
o.
X F300 129 00
0
•
E
1 -1
D236 006 00
1 -2
4047 019 00
2
0710 201 02
3
4505 038 00
4
D012 015 00
5
4004 040 00
6
0580 300 00
7
0593 300 00
8
4402 022 00
9
0763 014 64
10
0760 716 50
11
4019 000 02
12
4006 010 01
13
0550 200 30
14
0590 200 00
C
R
I
P
fIJi
T
[f0~ F 7.{Ars~.tL (Rill
ront Idler
?~:17.tL
X F300 130 00
:g
m.
S
y
* Tumbler
7-{ f-t"5 ?~:1"5
* * Tumbler, Idler
:1':1¥~~
* * Bushing
:17~
* Plug
'<71J~~
* Bearing
I:'~
* Pin
~Jvl-* Bolt
"'1117':11-* Nut, Hex.
* Washer, Flat
:11--- I* Plate
70-7'''' ~tf ¥-)v
* Seal.
Floating
"0" lJ~tf
* Ri ng, • O·
I:'~
* Pin
?':I¥'\'
* Washer
"'111 ~JId..
* Bolt. Hex.
/1*&.
* Washer. Lock
•••
I
o
• :all'!!
11
N
Q' TV
(2)
CHAN.
• •
it 1ft iJS E R I A L N o.
~
REM ARK S
!HL21 ....
1
1
2
2
2
1
4
M30
8
IU30
4
'U30
2
2
2
iG150-90B
4
2
2
:M2ox3o
2
M20
.
NOTE
IBI
MODEL HC230
"7 0"/ i' 7~
t::5*ItiL
FRONT IDLER ASS'Y
REV No.
D
SHEET No.
1-3
D
I:r------------
U
15
1''1""
~~~ --~"~-~n'
I!
, , --- i(f1\iT'[ lJ'
:' ---- ,
,
i [Ih:
t.---,If I!,
hrn~ i
,:,,::
~ i! ~
j
: Ii L,-,J
! Ii
~~
L~ !k1W ! V--~
! [ f__ I 1
1__
u
________ •
.--------
4
---.
C:-_________________________ --~
VIEW A
HC230 F30006100
IHI
MODEL HC230
Y::L-
~!0~iH€n
SHOE ADJUSTING DEVICE
REV NO.
~
SHEET NO. 1-4
tIl
0
'
JttiHI.Jt 8811
KEY No.
0
PAR T
X
IS
.-Ill}
N o.
F300 061 00
D
E
1;...:1
IShoe
:s
811
S
C
R
I
P
it.
T
I
o
• Xll'!!
D
N
Q'TY
iI
lift
fit
S E R I AL
• •
N o.
:iIf
REM ARK S
(R/2)
Adjusting Device
(2)
t:I:!I~
1
D020 005 00
* Rod
;/'77",1t-
2
2
0413 107 00
* Bracket
2
D060 009 00
* Connector
1
4
D060 015 00
5
0070 006 00
6
4435 827 00
* Connector
;It-A
* Hose
77:'-~
* Flange
7
4402 024 01
8
4402 02402
9
4402 024 03
10
. 4402 02404
Il
4402 024 05
12
0931 510 65
13
4017 252 08
14
0562 120 30
15
4040 842 00
3
CHAN.
~*??
~*??
Hl21-
1
1
l=750
2
7v-t*Plate
7v-t*Plate
7v-t* Plate
7v-t* PI ate
7v- t-
* PI ate
idla:~'"\P:!I=F
* Hydraulic SysteM
I::!:'* i'\1fj~f.t~JJ,
Pin
t* Bolt, Socket Head
A~-"!t
* Spacer
6
t=6.0
16
t"'25.0
2
t=12.0
2
t=3.2
2
t=l. 6
2
2
8
M12x30
1
tt If;
NOTE
IBI
MODEL HC230
...y... .::L-
, ••a.n
Rtf)
SHOE ADJUSTING DEVICE
REV No.
0
SHEET No. 1-4
D
II
II
L
, --b --I
1""-'"
,
I
I
I
I
-:1
~:JI
r--.,
,
,
I
...............
1
\.;'
I
-::11
I
,
,
1---1
I
I
I
I
I
I
______
-.!._ _<L
~_
m
®
HC230 F30066700 0653991UA
IHI
MODEL
HC230
LOWER ROLLER ASS' Y
REV NO.
SHEET I'JO.
1- 5
D
JtI:l:l• .Jit
ffl5~
KEY No.
0
PAR T
X
ms
• .Jit
N o.
F300 667 00
0
E
~
~
S
C
R
I
P
T
I
fa;
o N
/E!~r Roi I er., A""'
ss : y(RIO)
I::J.,-
• :a:1l1i
Ii
Q' TY
1::J-~MtL
(24)
2
0558 301 10
3
0595 300 00
* lower Roller Ass'y
M~JI;Jt)",.. (116)
* 801 t. Treatment
tItl~Jll!i*
* Washer. Treatment
10
0653 991 UA
Lower Roller Ass'y
ttl
* Roller
":1':!:",;/V
* Bushing
71::J-7"1' ,;/V :,,-)"
* Seal.
Floating
:,,"\":7 ,..
* •Shaft
0' I) ,;/V
* Ri ng, • O'
1
1
I
0653 991 UA
11
0653 901 01
12
0615 312 01
13
0653 901 03
14
0653 901 04
15
0760 616 15
16
0653 991 06
17
0653 901 07
18
0710 200 14
I::J"-
1::J-~IUi.
CHAN.
ill
III
• •
-lit
S E R I Al
N o.
~
REM ARK S
IHL21-
1
Key No. 10.....
4
IM30xl00 P=2.0
4
!U30
(RIO)
1::J-5
'h5-
* Coller
.,-f,\? A7':J":1
* Snail. Wire
":15 V
* Plug
HL21 .....
2
2
1
2
!Gl15-70B
2
2
1
it.
NOTE
IBI
MODEL HC230
CI]- c-7*lll
LOWER ROLLER ASS'Y
REV No.
0
SHEET No.
1-5
D
m
HC230 F30006500
IHI
MODEL HC230
Y'Y /\
0-7~n
UPPER ROLLER ASS' Y
REV
NO.
@
SHEET NO. 1 - 6
o
i
- •
a loI.!_s.
-
J<EY No.
0
.ra.~
PAR T
X
N o.
F300 065 00
1
, 0653 902 UA
2
0558 240 90
0
17
•
e
s
7~/'(
7~/'(
II
it
• •
S E R I Al N o.
Treatment
iiIf
REM ARK S
!HL21---
1l-7an: (RIO)
7~/'(
(1)
1l-7
* Roller.
Upper
;/~:",,/~
* Bushing
71l-:r..f '/~ :",-)v
Sea I. FI oa t i ng
:"''\''7t-
*•Shaft
0' I)
0710 200 14
it
M24
0653 704 04
18
(6)
CHAN.
4
14
0653 704 07
Q' TV
IM24x90 P=I. 5
*
17
• :S:.11
It
N
4
0653 704 03
0653 704 06
o
J.t:~J.I• •
13
16
I
*Bolt. Treatment
Roller. Upper
0760 715 65
itJi
T
IKey No. 10-
0653 902 UA
15
P
1
10
0653 704 02
I
* IA~J.I;tt)v
Roller. Upper
t- (liB)
* Washer.
12
~
R
1l-7 an:
0595 240 00
0653 902 01
.ra
1/'( Il
..... _...: (R/ll
IUpper Ro II er Ass' y
3
11
c
HL21-
1
2
2
1
";/~
* Ring,
'0'
jJ7* Coller
?-'f-v A7~;/
* Snap. Wi re
;/5~
* Plug
2
.G65-908
2
2
1
iJ: •
NOTE
IHI
MODEL HC230
" /'( C-5*!ln
7':1
UPPER ROLLER ASS'y
REV No.
®D
. SHEET No.
1-6
o
DETAI L B
VIEW
VIEW A
C
DETAIL D
HC230 F30052600 F3851~
IHI
MODEL
HC230
1J-
it{7'--(
~
lJ..
CAR BODY ASS' Y
REV NO.
SHEET NO,
® D
1- 7
lEi
.
LLI _ _
-~
,-
~No.
0
ISm.
N o.
X F300 526 00
1
D200 086 00
2
0400 030 00
3
0570 004 00
4
0550 120 30
5
0590 120 00
6
0593 120 00
7
-------
8
0437 044 00
9
0019 084 00
to
0933 021 01
11
0415 466 00
12
0551 100 50
13
0580 100 00
14
0590 100 00
15
0565 050 20
16
0580 050 00
17
0590 050 00
18
0019 082 00
19
4017 130 00
20
0007 047 02
21
0007 047 03
22
0007 047 04
23
D007 047 05
24
0555 160 30
25
0590 160 00
26
4006 549 00
m.
II
.-Ill}
PAR T
0
E
S
C
~
R
I
P
1\
T
I
o
I,~r .~T.dlitl (Rill
Body Ass'y
'h- ;fET....
• lilt'!!
It
N
Q' TY
(1)
71,.1-,6.
* 'hl'(Frame, Car .Body
* Cover
jjAT':!"
* Gasket
;fEl" "
* "'1fJ
Bolt, Hex.
1'(*.*
* Washer, Lock
* lJl.*
Washer, Flat
CHAN.
it
m ....
•
II
S E R I Al N o.
:lit
REM ARK S
IHL21-
1
1
1
4
Mt2x30
4
M12
4
11.112
-
7tl':!:'
* Block
~:.* Pin
*~ft
* Vial, Level
777':11-* Bracket
~1ff;fE)" I-* Bol t, Hex.
* ~"7':1"
Nut. Hex.
J"<*,Jiitl
* Washer, lock
1.I:1'(./J\*;;
* Screw. Pan Head
* "'''7':11-Nut. Hex.
I"<*g*
* Washer. lock
~:.* Pin
~:.* Pin
;",6.
* Shim
;",6.
* Shim
;",6.
* Shim
;",6.
* tIt~fI~)"
Shim
I-* Bolt. Treatment
J'(*g.
* Washer.
lock
lJlgitl
* Washer. Flat
4
4
1
1
3
Ml0x50
3
!Ml0
3
iMl0
3
IM5x20
3
IU5
3
11.15
4
4
4
t=3.2
4
t=4.5
4
t=6 .
4
t=9
8
IU16x30
8
11.116
8
~.
NOTE
IBI
MODEL HC230
,,~- .... *1lll:
:h - 7Ii.,-
CAR BODY ASS'Y
®
REV No.
SHEET No. 1-7
o
//
f
"
[1j
L"
--=::
"
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-::
r
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1.1.
J
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7'.J!.="~'-"==="-"="="-"lU-="'''''r''''tt
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rn
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!,' "", ..
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"'-J'
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IM=-·_ ",,'
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illiiIl
'-----.. .A ---
./'
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Tr
II
II
Ii
r--l
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---.1.--------4
i i
ii
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1'----------1 i
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6
:
~::=r-[j
~::j
DETAIL A
i
II
~_ L
L. __
i
HC230 F30048900
IHI
MODEL
I--IC230
LiJ
?D-3jEj3lli~\iI
CRAWLER EXTEND DEVICE
® D
REV NO_
SHEET NO - 1- 8
19tt!UI.&J. .&'11
IKEY No.
0
.it
PAR T N o.
X
F300 489 00
0
•
E
:g
&'11
S
C
R
I
P
T
I
fa;
o N
117 1:1- :7~tii• • (RIO)
ICrawler Extend Device
•
It
TY
Q'
(1l
:"1) ::..-~
~
1
0782 355 UA
2
0013 014 00
3
0013 015 00
* Cyl
inder
liMe::..* Pin. Head
JlMe::..* Pin. Head
* Washer
e::..* Me::..Pin
* Pin. Cotter
4006 053 04
5
4017 252 08
6
0599 101 00
iI
II
-i;
S E R I AL
II
N o.
•
iiIf
REM ARK S
IHL21-
2
2
2
?~:"",,
4
:§]l1'!
CHAN.
4
2
2
4>10xl00
-=
NOTE
IHI
MODEL HC230
!1 c- 7~W
.-
CRAWLER EXTEND DEVICE
®
REV No.
SHEET No. 1-8
o
o
o
o
VIEW A
HC230 F30040500
IHI
MODEL HC230
0-9 1)
Y3-1::,;t-*13.li
ROTARY JOINT ASS' Y
®
REV NO.
SHEET NO. 1 - 9
W
o
JtW.-lit
~&la
.-It
PAR T
N
o.
til
0
E
:s
.fa
S
C
R
I
P
fti
T
(
o
• liWd1
Ii
N
Q'TY
CHAN.
iI
II'!
f}
• •
S E R I AL No.
;jIf
REM ARK S
C-:,9
0
X
F300 405 00
0713 428 UA
2
0414 729 00
3
0490 089 00
4
0065 008 00
5
4072 627 03
6
0713 700 02
7
. 0713 700 03
8
0713 700 78
9
0713 700 06
10
0710 113 33
11
0710 117 02
12
0710 204 03
Rotary Joint Ass'y
..... HL51
:;.;=-r~t-
IJ-?IJ
* Joint. Rotary
7'7'1'':It* Bracket
* Link
~=*-)I"~
* Manifold
:::J*~?
* Connector
7~7?
* Adapter
7~7?
* Adapter
7~7?
* Adapter
7~7?
* Adapter
I.JJ,iN
* Elbow
c~9' I.JJ,iN
* EIbow, Long
7'59'
* Plug
IJ~~
2
4
2
7'59'
13
0710 204 04
* Plug
14
0760 710 12
* Ring,
15
0760 710 16
'0'1) ~9'
'0'
'0"1) ~9'
* Ring, '0'
2
B
~!I
'0'1)
* Ri ng, • O'
16
0760 710 19
17
0760 710 25
'0'1) ~9'
* Ring, '0'
18
0550 120 30
* 801 t, Hex.
19
0555 120 80
20 .
0556 241 60
*80It, Treatment
.~J.I~JJ, '" (~*~)
* 80 It, Treatment (fu II-Thread)
0585 120 00
* Nut,
Treatment
2
0585 240 00
* Nut, Treatment
2
0590 120 00
1"<*11*
* Washer, Lock
8
21
22
23
4
i'\lfJiNJIt ~
8
~~JI~JIt ~
60
.~J.l7':1~
~~Jl7'~ ~
IMrl!:i!I&*
* Washer,
24
0595 120 00
25
26
-------------
27
0712 310 51
* Elbow
3
28
0712 310 50
* Elbow
3
29
4070 056 03
30
4070 006 33
31
0710 200 10
32
0713 700 78
Treatment
.:r.JIt~
I.J"~
*-:A
* Hose
*-:A
* Hose
L=600
L=550
7'59'
* fliI~
Plug
\7 ?':1:,9
* Adapter, Reducer
:.t •
NOTE
IBI
MODEL HC230
c-~ I) Y 3 ~ ~
,,*.o.:n
ROTARY JOINT ASS'y
®
SHEET No.
REV No.
1-9
o
o
o
o
VIEW B
VIEW A
HC230 F30083600
IHI
MODEL HC230
0-91)
LlJ
S/3--{:::;1---1I§n
ROTARY JOINT ASS' Y
® D
REV NO.
SHEET NO. 1 - 9A
.m.
.~
PAR T
O
X
N
F300 836 00
0713 428 UA
2
D417 656 00
3
D490 089 00
4
D065 008 00
4072 627 03
6
0713 700 02
7
0713 700 03
E
S
C
:S
R
I
P
JJ\
T
I
o
• 1l!l1!
Ii
N
Q' TY
C-
Rotary Joint Ass'y
Il-?!J ~ a ~:.- I* JOint. Rotary
CHAN.
iI
Iff
'it
• •
S E R I AL N0.
;If
REM ARK S
HL52-
7'77':11-
* Bracket
I) :.-?
* Link
y=;J\-Jlttt
* Manifold
::::I*??
* Connector
PF1I2xPT112
7~7?
* Adapter
7~7?
* Adapter
PF1/4
2
7~7?
PF3/8
* Adapter
PF1I2
0713 700 06
* Adapter
PF3/4
10
0710 113 33
11
0710 117 02
12
0710 204 03
13
0710 204 04
14
0760 710 12
* EIIl bow
:.- V .J:)j,7I{
* EIbow, Long
-:1'7 V
* Plug
-:1'7 V
* 'O'I)~V
Plug
* Ring, '0'
8
9
~
m.
II
0
D.
0713 700 78
7~7?
.J:)j,1It
• O'
*
16
0760 710 19
17
0760 710 25
18
0550 120 30
* Ring, '0'
• O' I) ':/V
* Ring, '0'
1\"IItJj, t* Bolt, Hex.
19
0555 120 80
* Bolt,
20
0556 241 60
21
0585 120 00
22
0585 240 00
24
0595 120 00
25
---------
26
-----
27
0712 310 53
28
0712 310 50
29
4070 017 26
30
4070 006 20
31
0712 310 33
32
4072 867 00
33
4060 080 15
2
':/V
Ring, • O'
• 0" I) ':/V
0760 710 16
0590 120 00
2
I)
15
23
4
8
4
8
MtIlJl7l{Jj, t-
Treatment
MtIlJl7l{Jj, t- (~*::J)
* 801 t. Treatment (full-Thread)
ItltllJl :h:l t-
60
* Nut, Treatment
MtIlJl7':1t* Nut, Treatment
2
2
/"<*list
* Washer. Lock
MtIlJllist
* Washer, Treatment
8
.J:)j,1It
* .J:)j,1It
Elbow
* Elbow
* *-A
Hose
*-A
* Hose
7~7?
* Adapter
::::I*??
* Connector
::::I*??
* Connector
2
3
t
NOTE
IBI
MODEL HC230
c-~ I) Y3..()I
"an:
ROTARY JOINT ASS'Y
REV No.
® 1-9A
SHEET No.
D
--------rn::::::-::~;;:~~-=:tF:IT~~;;-~
.. ~~-- :~l
!,
~~~~~Ii±::~~:=~=..=.'F=:;.:=..J:~
-----~
VIEW A
VIEW E
Q©
DETAIL F
VIEW C
DETAIL D
HC230 F30074100
IHI
MODEL HC230
IT]
l'ro~b~g
LOWER TRA CTION PIPING
REV
NO.
(§)
SHEET NO. 1 - 10
D
JUiHlit II 6& fi-liS
_KEY No.
0
PAR T
X
N
o.
F300 741 00
II
0
Lower
E
~
6&
S
C
R
I
P
ft;
T
I
o
Tract;!~/~iPing
jJl1-
1
0457 205 00
2
0457 206 00
3
D083 002 00
4
0083 003 00
5
0004 004 01
6
0004 004 02
7
D070 007 01
8
D070 016 01
9
D070 017 01
10
0711 900 43
11
0711 900 44
12
0711 900 40
13
0711 900 36
14
0710 300 15
15
0710 300 01
16
0710 300 13
17
0710 300 19
18
0550 120 25
19
0580 120 00
20
0590 120 00
• :a.1!
It
N
* Cover
iJ/1* Cover
~7';//
* Clamp
~7';//
* Clamp
~Jld..
* Bol t. Stud
~JId·
* Bol t, Stud
*-A
* Hose
*-A
* Hose
*-A
* ;1(';::..(
Hose
iJ/7
* Coupler, Body
.I-~ iJ/7
* Coupler, Noze
.I-~ iJ/7
* Coupler, Noze
.I-~ iJ/7
* Coupler, Noze
~A. I-- ::f,,"';1/
* Cap, Dust
~A I-- ::f,,"';1/
* Cap, Dust
~A I-- ::f1" ';1/
* Cap, Dust
~A I-- ::f't" ';1/
* Cap, Dust
1\111 ;l(J" I-* Bol t, Hex.
1\flj7';11-* Nut, Hex.
11*_*
* Washer, lock
Q' TV
(2)
CIIAN.
jI
.1ft
-It
..
S E R I AL N o.
•
:iIf
REM ARK S
HL21-Hl51
1
1
2
20
8
IM12x95
4
IM12xl12
4
l=4350
2
l=4350
2
L=4650
2
2
2
2
2
2
2
2
6
IM12x25
12
IM12
18
IM12
it •
NOTE
•
IBI.
MODEL HC230
""F fIB jEfj~.
LOWER TRACTION PIPING
REV No.
®0
SHEET No.
1-10
o
C
_-----.J..L--'---L-..O.------~
______________ _
----VIEW A
VIEW
B
VIEW C
QO
DETAIL F
DETAIL
D
m
~ D
HC230 F30081100
IHI
MODEL HC230
l'BBjEbiag
LOWER TRAC TION PIPING
REV NO.
SHE E T NO. 1 - 1 0 A
: iii
"""til_
IKEY No:·
• .fA 1I-lit
PAR T
N o.
D
•
E
r
0
X
F300 811 00
~
fA
C
S
R
1
P
Mi
T
1
o N
•
It
X.1!I:
Q' TV CHAN.
(RIO)
Iloiv"-..- Traction Piping
(2)
'hl"(Cover IR. H. )
'hlf.-
*
* Cover IL. H. )
?7';/;/
* Clamp
?7';/;/
* Clamp
;JfJJ, '"
* Bol
t, Stud
;JfJJ, '"
* Bol t, Stud
*-'"
* Hose
*-'"
* Hose
*-'"
* ;Jf7
Hose
-( 'h;/5
* Coupler, Body
I-"X 'h;/5
* Coupler, Noze
I-"X 'h;/5
* Coupler, Noze
I-"X 'h;/5
* Coupler, Noze
5'",'" :fir:!!;/
* Cap, Dust
5'", '" :fir:!!;/
* Cap, Dust
5'", '" :fT~;/
* Cap,
Dust
5'", '" :fT~;/
* ",,.;Jf)v
Cap, Dust
I-* Sol t. Hex.
i'\"7~1-* Nut, Hex.
/'(*g:*
* Washer, Lock
?5';/;/
* •Clamp
O' I) ';/!/
* Ring, , O'
i'\"~M;JfJv '"
* Bol
t, Socket Head
/'(~ t:
* I'(~
Pad
t:
* Pad
'7'-;/)J, /'(,;/ t:
* Band, Cab Ie
?7';/;/
* Clamp
7/'(- ;/v-I--
1
0457 506 00
2
0457 507 00
3
0083 002 00
4
0083 110 00
5
0004 004 01
6
0004 004 02
7
0070 455 02
8
0070 464 02
9
0070 017 01
10
0711 900 43
11
0711 900 44
12
0711 900 42
13
0711 900 36
14
0710 300 15
15
0710 300 01
16
0710 300 17
17
0710 300 19
18
0550 120 25
19
0580 120 00
20
0590 120 00
21
4083 000 22
22
0760 312 19
23
0562 120 40
24
0580 031 01
25
0580 031 03
26
0820 067 05
27
0083 104 DO
28
4409 888 01
* PI ate,
4
29
0820 067 20
*
8
iI
J1iJ
~
II
S E R I AL No.
,.
•
R E M.A R K S
IHL52-
1
1
2
8
8
IM12x95
4
IU12x112
4
IL=4,340
2
1l:=4,400
2
\l=4, 650
2
2
2
2
2
2
2
2
6
iM12x25
12
IM12
34
IU12
8
... Aftft_
4
"ltV";
ft
-"
iM12x40
16
4
4
16
12
Rubber
'7'-;/)/' /'(';/ t:
Band, Cab I e
lit
NOTE
IBI
MODEL HC230
""FS~nlC"
,(-
LOWER TRACTION PIPING
®
SHEET No. 1-10A
REV No.
D
32
~
VIEW B
DETAIL D
VIEW A
HC230F30040300 F30010300
IHI
MODEL
HC230
CARBODY PIPING ASS' Y
REV NO.
SHEET NO.
@
1- 1 1
IT1
0
II
fill
.It
PAR T
0
X
N o.
F300 403 00
, F300 102 00
2
, F360 518 00
3
, F300 103 00
4
4070 177 04
5
4070 178 06
6
4083 000 22
7
0760 312 19
8
0562 120 40
9
0590 120 00
10
4070 015 36
11
4070 001 47
12
4070 015 41
13
0712 310 30
14
0712 310 50
15
4070 000 22
16
4070 000 42
17
4070 000 39
18
4070 00040
19
4070 788 05
20
4080 000 25
21
0558 100 20
22
0590 100 00
23
0593 100 00
30
F300 103 00
31
D413 199 00
32
0712 310 34
33
0710 601 10
34
4060 080 09
35
0710 601 04
36
0712 310 30
37
0710 601 02
.
38
~
X
0711 900 43
II
0
E
~
CI
1111
S
C
R
I
-rlatt (RIO)
r Body Piping
I'<JI.-7'M.lZ
* Control Valve Ass'y
.t'F v 1'< -MlZ
* Control Lever Ass'y
11"" ':19 1J7'7MlZ
* Quick Coupler Ass'y
P
T
J
•
o
N
• • EtA'!!
Q'TV
(1)
;f\-A* Hose
* *-AHose
2
* • O' I) ;"V
* Ri ng, • O'
~1fI~t-.t;JtJI.- ~
* Bol t. Socket Head
1'<*&*
* Washer. Lock
* *-AHose
* *-AHose
* *-AHose
7~7~
* Adapter
I.JI.-;Jt
* Elbow
* *-AHose
*-A
* Hose
* *-A
Hose
*-A
* Hose
* *-AHose
117;,,-:1
* CIM~J.I!;JtJI.amp
~ (.IlI)
* Bol t. Treatment
/'<*&*
* Washer.
Lock
lJIli*
* Washer. Flat
8
CHAN.
• •
;a ,1ft it
S E R I Al N o.
:If
REM ARK 5
-Hl51
2
2
117;"7
Clamp
11"" ':111 13 -:17UlZ (Rl2)
Quick Coupler Ass'y
777':11'* Bracket
7~7'~
* Adapter
.::. ':I-:1JI.* Nipple
::J*1I~
* Connector
.::. ':1-:1Jj,
* Nipple
7~7'~
* Adapter
.::. ':1-:1 JI.* Nipple
13-:17
* Coupler
4
16
16
2
16
12
6
8
2
2
8
4
4
4
4
(1)
HL21-HL51
2
2
1J77
NOTE
IBI
MODEL HC230
tJ -~T"( maw.I.ll:
CARBODY PIPING ASS'Y
®
REV No.
SHEET No. 1-1 t
o
Jttl:l.ij 11m.
IKEY No.
..
PAR T
~
N
o.
fIB
;liT-1
40
0711 900 39
41
0711 900 35
42
0710 30015
43
0710 300 01
44
0710 300 14
45
0710 300 18
46
47
48
0550 120 30
0593 120 00
0590 120 00
:s
CI
aa
E
0
* Coupler
S
C
R
I
P
T
I
ft;
o
Q'TV
;liJI- "
Hex.
.11*
CHAN.
ill
m
if
• •
S E R I AL N~
"if
REM ARK S
tJ-:t7
;liT-1 "h-:t'7
* Coupler
~A" =t-'"\"~:1
* Cap, Dust
~A" =t-'"\"~:1
* Cap, Dust
~A" =t-,"\,,~:;f
* Cap, Dust
~A" =t-,"\,,~:;f
* Cap, Dust
* 1\"
Bolt,
• :a:ttt!t
lie
N
1
1
1
1
1
1
4
11I12x30
* Washer.
FI at
4
1112
* Washer,
Lock
4
iM12
/'<*,Jil*
it :8;
NOTE
IHI
MODEL HC230
CARBODY PIPING ASS'Y
\
11 -"~7.1(R.M.n
®
REV No.
SHEET No. 1-11
o
MEMO
1
1/==:::=::=:::=::=1 1
,
n.l=fflF.=;;,r=:;:=::=ij
i
i
="=="==il
!i
n
II
~
i .
" U
i
I'
I
Iij;="=Jll:="==::==i j
I
!
!fl=~I!==~=::=:::=1 i
j
11==:::=::=:::=::=1 i
ii
~~
VIEW B
V
I EW J\
HC230 F30083500
IHI
MODEL HC230
CARBODY PIPING ASS' Y
REV NO.
SHEET NO.
(Q)
1 - 1 1A
lOU
D
0
X
•
~
H
PAR T N o.
0
F300 835 00
~7'( EW (RIO)
Body Piping
, F300 102 00
2
I
F360 518 00
3
I
F300 820 00
E
S
C
R
JJi
T
I
o N
•
It:
lL.1!f
Q' TY CHAN.
111
iI
5
4070 178 06
6
4083 000 22
7
0760 312 19
8
0562 120 40
9
0590 120 00
10
4070 017 35
11
4070 001 47
12
4070 015 41
13
0712 310 30
14
0712 310 50
15
4070 000 22
16
4070 000 42
17
4070 000 39
18
4070 000 40
19
4070 788 05
20
4080 000 25
21
0558 100 20
22
0590 100 00
23
0593 100 00
*Bolt. Treatment
1'(*11*
* Washer, Lock
lJllI*
* Washer, Flat
F300 820 00
Quick Coupler Ass'y
31
D417 651 00
32
0712 310 34
33
0710 601 10
34
0712 310 33
35
0710 600 03
* Bracket
7~:t?
* Adapter
=".I:tlv
* Nipple
7~:t?
* Adapter
=".I 71v
* Nipple
36
0712 310 30
37
0710 601 02
38
0711 900 43
* =Adapter
".I "j')!.* Nipple
:tJ:t'5
* Coupler
*-A
* Hose
-lit
..
•
4t
REM ARK S
HL52 .....
No. H2O
llf1;vl'C-Mli (R/2)
* Control Lever Ass'y
? -f ".I? :tJ:t5Mn: (RIO)
* Quick Coupler Ass'y
* *-A
Hose
*-A
* ?5';/:t
Hose
* '0'
Clamp
I) ';/!f
* Ring, '0'
~1fI~t-t;1()v ~
* Bolt. Socket Head
I'C*II*
* Washer. Lock
* *-A
Hose
*-A
* Hose
* *-A
Hose
7~:t?
* Adapter
I.)"~
* Elbow
* *-A
Hose
*-A
* Hose
* *-A
Hose
*-A
* Hose
m
S E R I AL No.
* Control Valve Ass'y
4070 117 04
X
P
I'O!'- ::tali (R/3)
4
30
I
No. H2O
2
No. 30 .....
2
600
2
600
8
4
16
16
2
100
250
16
12
6
L=1600
8
L=31 00
2
2
8
?5';/:t
* IM&JlI;1(Jv
Clamp
~ (116)
4
4
4
4
? -f ".I? :tJ :t5Mli (RIO)
(11
::t5'T".I~
HL52 ....
2
2
7~:t?
:tJ:t5
it •
NOTE
IBI
MODEL HC230
:JJ-~T.{E.an
CARBODY PIPING ASS'y
®
REV No.
SHEET No. 1-11A
D
·EJw _ _
'W~'_
KEY No.
,
~
II Ii fiJi
PAR T
N o.
40
0711 900 41
41
0711 900 35
42
0710 300 15
43
0710 300 01
44
0710 300 16
45
0710 300 18
46
0550 120 30
47
0593 120 00
48
0590 120 00
811
0
E
~T'(
~
Ii
S
C
R
I
P
JIi
T
I
o
• lLll1i
It
N
Q' TV
CliAN.
iI
•
If! it
SERIAL No.
..
~
REM ARK S
jJ";/'7
* Coupler jJ":I'7
iftT-t
* Coupler
~A~ *?!Y":I
* Cap,
Dust
~A~ *"\"!Y":I
* Cap, Dust
~A~ *"\"!Y":I
* Cap,
Dust
~A~ *?!Y":I
* 1\111
Cap, Dust
ift)J; ~
* Bolt, Hex.
* lft_*
Washer, Flat
1"<*_*
* Washer. lock
1
1
1
1
1
1
4
iU12x30
4
IU12
4
M12
.
NOTE
IBI
MODEL HC230
-
:h -"~.,- -'f E ...in
CARBODY
PIPING ASS'Y
®
REV No.
SHEET No. 1-11A
D
MEMO
r--l
_______________ L~_. ___ ~
- ·_·-Tr
::
U
---------rl·----l:,
·--,T
i!
,
I)
ii ____ ~!
~.-
--rr
j
A
i
VIEW A
HC230 F30010200 F36051800
IHI
MODEL HC230
:J -;.; I- D-}\.;
I \)\.; 7it§31
CONTROL VALVE ASS' Y
~
REV NO.
SHEET NO. 1- 1 2
[JJ
0
IIlsffl
.It
PAR T
0
X
N o.
F300 102 00
0783 836 UA
4072 627 09
3
0710 701 03
4
0712 310 31
5
0712 310 51
6
0710 113 43
7
0713 700 43
8
0713 700 32
9
0760 710 19
10
0760 710 16
11
4070 001 16
12
0550 100 20
13
0590 100 00
20
X
F360 518 00
21
0413 207 00
22
0413 208 00
23
0020 010 DO
24
0495 587 00
25
0495 588 00
26
0495 589 00
27
0495 590 00
28
0495 591 00
29
0495 592 DO
30
0603 788 22
31
0761 310 01
32
0006 015 00
33
0490 164 00
34
III
0
E
~
ill
S
C
R
I
::::J ~ t-C-Jj,
Control Valve Ass'y
P
f(Ji
T
I
o
It
N
Q' T
• EM!1!
CHAN.
jI
1ft
-IJ
.
S E R I AL No.
II
ff
REM ARK S
(R/31
t11l'7Jj,~:tJj,/tJj,:t
* Valve. Control
::::J*9?
* Connector
7#(* Tee
7~:t?
* Adapter
.:I.JL-;Jt
* Elbow
fiil~ \.:I.JL-;Jt
* Elbow. Reducer
fiil~\7~:t?
* Asapter. Reducer
fiil~'7~:t?
* Asapter, Reducer
"0" I) ~~
* Ring, '0'
"0" I)~~
* Ring, '0'
* *-A
Hose
~,,;JtJj, t* Bol t. Hex.
It*l!llt
* Washer, lock
!Itt: \.nt -an (R/21
Control Lever Ass'y
(1)
HL21-
PFl/2xPF3/8
12
4
2
P18-90B
12
4
4
(1l
/77':Jt-
1-
* Bracket
/77':Ji'* Bracket
C':Jt:
* Rod
Vlt* Lever
vlt* Lever
Vlt* lever
Vlt* Lever
VJt* Lever
Vlt-
* Lever
=.- j:)v '"<7 1)
* Bearing. Needle
::to{ JL- $--Jj,
* Seal.
Oi I
I]':J$--v
* Washer
~~
12
12
7
1)~9
* Link
6
0020 073 00
C':Jj:
* Rod
6
35
0690 282 40
* Grip
e~
6
36
4013 256 00
37
------
IHI
MODEL HC230
~1)':J:t
* Pin
18
'Je~
:::J /
t-- IJ - )vI~)v :1M:u.
CONTROL VALVE ASS'y
®
REV No.
SHEET No. 1-12
D
Jitlil.it
KEY No.
.Ii
Iff}
PAR T
0
E
~
B
11
N o.
S
C
R
I
P
M;
T
I
o
• AMi!
CIIAN.
It
N
Q' TV
;';:1!fr7~'"
iI
•
1ft -Ii}
S E R I A L N O.
..
39
0580 120 00
* Nat.
2
0550 120 30
*
1""2
40
4
IU12x3o
41
0593 120 00
6
IU12
42
0590 120 00
6
M12
Hex.
~,,;r./j, '"
Bolt. Hex.
.11* Flat
* Washer.
1'(;;;'&*
* Washer, Lock
:It
REMARKS
l:t •
NOTE
IBI
MODEL HC230
- )11 ) II 7*In
"lJ
CONTROL VALVE ASS'V
~
::J ;...;
r(
®
REV No.
SHEET No. 1-12
D
MEMO
VIEW B
VIEW A
HC230 F30060300 F30055400
IHI
MODEL
HC230
:Y"\?'Y~
:P'Y7~1i
JACK-UP DEVICE
REV NO.
SHEET NO.
@
1- 1 3
IT]
D
JP.tti.iiJ- • .fa
IKEY No.
0
.It
PAR T
X
1
N o.
F300 603 00
0254 015 00
Ii
0
0782 304 UA
3
F300 554 00
4
0753 059 UA
5
0013 104 00
6
4019 927 00
7
0711 900 35
8
0711 900 36
~
.fa
S
R
C
m
-it
SE R I A L
•
No.
.
if
REM ARK S
IHL21-
4
IKey No.30-
4
4
4190
4
8
8
* Cap. Oust
:S'A"'*,",,'.:I7
* .iI~
Cap. Oust
,=. '.:I :;fJI* Nipple. Reducing
~lIt~JI- '"
* Bolt.
Hex.
!I!tlt&!I~)I- '"
* Bolt. Treatment
/'C*I!I*
* Washer. Lock
If'l!Iil
* Washer,
Flat
I:!-A
* Beam
dlJ -A =''.:I7J'v
0550 160 40
13
0555 200 50
14
0590 160 00
15
0593 160 00
16
0254 016 00
17
0728 111 15
18
4043 201 01
19
0765 033 25
20
0690 201 11
21
0595 200 00
* Nipple, Grease
-:1'.:1~:.-d
* Bushing
:S'A '" ~-J'v
* Seal.
Dust
7'7d
* Plug
1&t&!lI!i*
* Washer, Treatment
F300 554 00
"7~?
(Rill
Pedestal Ass' y
0562 120 35
iii
4
~~t-*,",,'.:I:1
12 .
33
CHAN.
2
'JJ -:1'7
'" Coupler
0710 600 13
4505 005 00
• S:.1!E
11:
Q' TV
N
:.-~an
11
32
o
* Beall (L. H. I
I)
* Cylinder Ass'y
"7~? }van (Rill
* Pedesta I Ass' y
'T:r."'.I? /'<)v:;1
* Va I ve, Check
iit-tl:!;'"
* Pin. Head
I:!:'* Pin
'JJ 7'7
* Coupler
0710 300 19
D255 012 00
I
1
10
31
Jli
T
I:!-A (1i:1
0710 300 18
X
P
~"" '.:I*' 7'.:17• • (Rill
9
30
I
Jack-Up Device
~
2
E
8
8
8
"T3/3- nT 1/4
16
M16x40
16
!M20x50
32
IU16
16
11m
2
8
PTl/8
8
8
4
16
J'van
(1)
"7A? JI-
* Pedestal
"YIJ;...d
* Bearing
'"
* Bo~1lJRt-t;ttJII tf Socket Head
IM20
HL21-
1
1
4
IM12x35
it 11
NOTE
IBI
MODEL HC230
:;/~~.:f.7~
" -:1•
"
:~
JACK-UP DEVICE
It
®
REV No.
SHEET No. 1-13
D
HC230 F36622300
IHI
MODEL HC230
y-t? 'Y =k-
:::J:';
r... 0-)1.-
JACK CONTROL
@
REV NO.
SHEET NO. 1 - 14
ITJ
0
11iIH!.• •
~
as&
IKEY No.
0
_it
PAR T
X
N o.
F366 223 00
as
0
E
&
S
C
R'
~
I
P
f#Ii
T
I
o
N
• • lilA'!!
Q'
~""'~::t- :::J ~ t- [l-)J, (Rill
Jack Control
1
::J~t-[l-?
1
0830 430 02
2
D591 044 00
3
0591 045 00
4
0465 020 00
TV
* I\-,*;;f.
Controller
CHAN.
iI
1ft
~
S E R I AL
•
N o.
.
~
REM ARK S
HL21-
1
* I\-,*;;f.
Harness
1
* Harness
I~,*)J,
* Panel
1
1
~
;I;
NOTE
IBI
MODEL HC230
.
....
.Y-V~=\=:::J:/- i' IJ~)V
\
. JACK CONTROL
®
REV No.
SHEET No. 1-14
D
MEMO
SECTION 2
TURNTABLE
~ Ii
.O!
:~j
"1:
:
~~~~~~~~k~~~~~~~~*1~
l:
o
=1..
J:
VIEW A
HC230 F31108100
IHI
MODEL
He 230
D~[Q]7l/-D~n
SWING FRAME ASS' Y
REV NO.
SHEET (\JO.
®
2-1
IT]
o
I
JUH IJiJ- 88m, .iJ-
lKtlJich
PAR T
N o.
m,
IS
D
E
S
~
R
C
I
P
T
I
fiji
o
• ][1l1!£
It
N
Q'TV
CHAN.
ill
I(iJ
!~1§I7 v-AmI!
(Rl2)
Swing Frame Ass'y
1
0
x F311 081 00
1
0204 115 00
* Turn-Table
1
2
0455 969 00
* Cover
1
3
0570 012 00
* Gasket
1
4
0710 201 04
2
5
0690 201 09
6
0618 140 30
* 75!f
Plug
* Plug
7".1~';/!f
?-';/ -r-7)v
'br(-
jJ~7".1"
75!f
* Bushing
;'\" jf()v
8
• •
No.
-
REM ARK S
HL21-
'U12
2
t-
7
0550 120 30
8
0593 120 00
9
0590 120 00
10
0455 236 00
11
0570 007 00
* Gasket
12
0043 046 00
* Bushing
13
4004 322 03
*Bolt. Button Head
* Bol t. Hex.
.81*
* Washer. Flat
1'(*81*
* Washer,
Lock
'b/'(* Cover
jJ~7".1t-
4
iU12X30
14
IU12
14
11m
2
2
7".1~';/!f
itt? ';/'" ".I t:
~
SERIAL
jf(}v I-
2
10
IM12X30
it.
NOTE
IBI
MODEL HC230
A
.1§l7
v-A ..ill
SWING FRAME ASS'Y
®
. REV No.
SHEET No. 2-1
D
VIEW A
1.
,ni '
I"II
_.*-- ../
:~
: :
HC230 F31108200 F360S0800
IHI
MODEL
HC230
PLATFORM ASS' YCR.H.)
REV NO.
SHEET NO.
C§)
2- 2
liJ
D
.~
•
PAR T
t:lIl
.jif
N
o.
0
C\
fi
AA
E
S
C
R
~7,:/
I
P
ft\
T
I
o
•
It
N
Q' T
0444 047 00
t- 7::t
Platform Ass'Y(R.H.1
/7-:Jt-7::t-A
* Platform
2
0433 182 00
* PI ate. Rubber
3
0433 183 00
* Plate. Rubber
4
0433 184 00
* Plate. Rubber
5
0555 240 60
*Bolt. Treatment
8
0595 240 00
* Washer.
8
0
X
6
F3ll 082 00
(~)
iI
• •
II'! fit
S E R I A L No.
7/'(- ~v-'"
/v-'"
/v-'"
7/'(7/'(-
IIMr&JI;f-J" '"
M~Jl1i*
71'(-
Treatment
/v- '"
* Plate. Rubber
8
0433 204 00
* Plate. Rubber
9
4457 541 00
* Cover
9 -1
0550 080 20
4
9 -2
0590 080 00
* Bolt. Hex.
1'(*Ii*
* Washer. Lock
9 -3
0593 080 00
* Washer.
4
F360 969 00
/7':1 t-7::t-AU;n{R/1)
Platform Ass'y
/7-:Jt-7::t-A
* Platform
71'(- ~v-'"
'Ju'(-
"'~;!t)v '"
.>p:1i*
0444 093 00
12
0455 671 00
13
0456 042 00
14
D470 058 00
IS
0555 240 60
16
0550 160 50
17
0550 100 30
Itt~JI;f-J" t* Bol t. Treatment
"'~ ;f-Jl, t* Bolt. Hex.
"'~ ;!tJj, t* Bolt. Hex.
18
0550 120 25
* Bol t.
19
0580 160 00
20
0595 240 00
21
M8X20
4
Flat
11
HL21HL21-
'JU'(-
* 'JJ/'(Cover
* Cover
if-It
* Guard
4
2
4
"'~ ;f-)j, t-
26
M12X25
* Nut. Hex.
2
1116
Treatment
4
M24
0593 160 00
* Washer.
!fL.*
* Washer.
Flat
2
22
0593 120 00
* Washer. Flat
14
23
0593 100 00
* Washer.
4
24
0590 160 00
25
0590 120 00
26
0590 100 00
Hex.
"'~7-:JtItt~Jl1i*
.>p:1i*
.>p:.*
Flat
1'<*Ii*
* Washer. Lock
/'(*1i*
* Washer. Lock
1'(*Ii*
* Washer. lock
2
26
4
'7,:/y"\'
27
4006 119 03
* Washer
12
M12
28
0550 015 00
* Seal
'JJ/'(-
3
l=320
0455 951 00
* Cover
.
29
-
REM ARK S
Hl21-
D433 203 00
X
CHAN.
(Rill
7
10
:alit'!!
y-Jj,
'JJ/'(-
~
NOTE
IBI
MODEL HC230
/7':J
r7 ~ - AM:u (~)
PLATFORM ASS'y (R. H.)
®
REV No.
SHEET No. 2-2
D
·0·
CJ
VIEW A
VIEW D
HC230
IHI
MODEL
HC 230
75 ':,t
r--
7?t - 6.K:§..u ( 'I )
PLATFORM ASS· Y(L.H.)
REV
NO.
SHEET NO.
F31120400
lil
tlII.w. .,q.
PAR T
0
N o.
x F311 204 00
0444 097 00
:g
.w.
IS
D
E
S
C
R
P
1\
T
I
o
•
III
N
Q'TV
7 v-AMl'L (Rill
ng Frame Ass'y
-:I'7".1f-.7:t-A
litiUi
CHAN.
•
iI m j}
S E R I AL N o.
,.....
.
:.It
REM ARK S
* '7/'(Platform
-:lv- f-.
* Plate,
Rubber
'7/'(- -:lv- f-.
* Plate, Rubber
2
0433 185 00
3
0433 186 00
4
0433 187 00
5
0433 188 00
6
0433 189 00
7
0433 190 00
8
0433 191 00
9
0433 221 00
10
0550 100 25
11
0433 194 00
12
D457 051 00
13
4004 322 02
14
0555 240 60
15
4457 541 00
16
0550 120 25
17
0595 240 00
18
0593 100 00
19
0593 120 00
20
0590 100 00
21
0590 120 00
22
0455 960 00
23
0455 959 00
24
0455 961 00
25
0455 962 00
26
0455 963 00
27
0455 965 00
28
0455 966 00
29
4453 118 00
* Cover
30
4453 105 00
31
4004 281 02
* Cover
*&7;"'1\".1 t- *Jv t*Bolt. Button Head
32
0550 100 25
33
0593 100 00
'7/'(-
,-1
I
-:lv- f-.
* '7/'(Plate. Rubber
-:lv- f-.
* Plate. Rubber
'7/'(- -:lv- f-.
* Plate. Rubber
'7/'(- -:lv- f-.
* Plate.
Rubber
'7/"{- -:lv- f-.
* PI'7/"{ate. Rubber
-:lv- I'* PI ate. Rubber
it~~Jv f-.
* Bol
t. Hex.
'7/'(- -:Iv-I'* Plate.
Rubber
j;/I'(* Cover
*&7;"'I\".It- *Jvt* Bolt. Button Head
It:~J!I*Jv I'* Bol
t, Treatment
"h/"{* Cover
i'\1Ii~Jv t* Bol t. Hex.
It:~J!I&*
* Washer. Treatment
IfLI!I*
* Washer. Flat
IfLm*
* Washer, Flat
/'(*m*
* Washer. lock
/'(*IiI*
* Washer.
lock
"h/'(* "h/'(Cover
* Cover
"h/'(* "h/'(Cover
* Cover
"h/"{* Cover
"h/'(* "h/'(Cover
* Cover
"h/'(-
7
Ox25
2
16
32
16
13
32
13
32
"h/'(-
i'\1Ii~Jv
6
t-
* Bol t, Hex.
IfL&*
* Washer,
Flat
4
10
/'(*&*
IBI
MODEL HC230
/7':J i' 7
~-
AIlrz: (1E)
PLATFORM ASS'Y(L. H.)
®
REV No.
SHEET No. 2-3
D
O'
: 0
A
(UPPER)
rA
r:"~!
(UPPER)
,
~I
;~~~~;;
L ___ .. _. _____ .__ ._..J
VIEW B
VIEW
C
DETAIL F
VIEW
D-D
HC230 F31111701 F31111100 F31111200
IHI
MODEL
HC230
7-1-1::;; & 7-1-t:::.";; yl);;sr
FOOT PIN & FOOT PIN CYLINDER
REV NO.
SHEET NO.
®
2-4
o
JUti4i~
_Ii/,
IKEY No.
0
1
N o.
X F311 117 01
I F311 111 00
2
, F311 112 00
3
, F340 758 00
4
0550 120 25
5
0590 120 00
6
-
4ilt
PAR T
0593 120 00
7
4070 298 24
8
4070 316 12
9
4070 316 10
10
4070 316 09
20
X F311 111 00
E
0
7-t-e::..-
~
Ii/,
S
C
R
I
P
21
X
I
ft;
o
7 - t- ~::..-
~ I) ::..-:Sfan (:ti;)
7 - t- ~::..-
~ IJ
* Cyl inder Ass' y,
(RIO)
Foot Pin (L. H.)
::..-:Sfan (~) (RIO)
* Cyl inder Ass' y, Foot Pin (R. H.)
y=*-JJ..!-tatl (RIO)
1
IKey No. 40"'"
2
!M12x25
* Washer.
Lock
2
!M12
* lasher. Flat
2
iU12
2
IL=5000
J't*I1I*
.111*
*-A
* Hose
*-A
* Hose
*-A
* Hose
2
IL=400
1
IL=500
* Hose
t
=450
*-A
7- t-~::..- ~ IJ ::..-:Sfan (:ti;) (RIO)
Cyl inder Ass' y. Foot Pin (L. H.)
(RIO)
1
* Pin
~::..* Pin
:$fA t-
1
0710 300 18
1
J\?:;::"-~
* Plug,
~::..-
4017 130 00
* Pin
~I)
28
1
* Pin
25
;fJ
HL21-
Key No. 20-
1
4010 616 00
•
REM ARK S
1
* Housing
24
If! 'if fa
SERIAL N o.
IKey No. 20-
0230 000 00
4013 487 00
•
1
Cyl inder Ass' y. Foot Pin (R. H.)
23
27
1
F311 112 DO
0011 001 00
CHAN.
* Manifold Ass'y
~"iJ{JJ.. t* Bolt. Hex.
~::..-
26
Q' TV
~1J::"-:Sf(R/1)
~::..-
22
• x.a
It
N
Foot Pin Cylinder
7-t-~::..- ~I)::"-:Sfan(~)
20 -1
T
1
~7~
Dust
2
1
::"-:Sf-
0782 354 UA
* Cyl inder
1
0558 120 50
*Bolt, Treatment
12
IM12 (P=1. 25) x50
12
M12
29
0595 120 00
30
0710 118 02
31
0710 200 14
32
0712 310 50
33
0711 900 35
34
0711 900 36
35
0710 300 19
40
X F340 758 00
IMlUI;!iJJ.. t- (II fa)
91111*
* Washer. Treatment
I.JJ..;!i
* Elbow
~7~
* Plug
I.)J..;!i
* Elbow
'h~7
* Coupler
'h~7
* Coupler
:$fA t- =\,-.y ':I~
* Cap. Dust
2
1
2
2
2
2
y =* - JI- !-tan (RIO)
,Manifold Ass' y
1
777':1t-
41
0414 760 00
42
0712 310 51
43
0710 400 25
44
0710 707 02
Ii •
NOTE
IBI
MODEL HC230
* Bracket
I.JJ..iJ{
* ~ilt
Elbow
\ ::J;~.? 9
* Connector, Reducer
T-(I * Tee
7-
r- t::~
& 7-
1
2
2
2
r- t::~
~ I) ~~
FOOT PIN &FOOT PIN CYLINDER
®
REV No.
SHEET No. 2-4
D
Jttt:l.~
.~
KEY No.
50
.~
PAR T
N o.
Ii
0
E
~
S
C
~
R
I
P
T
I
ffJ;
o
• :a:.1!E
It
N
Q' TY
Boom Foot Pin Ass'y
1
51
0011 006 00
2
52
0595 120 00
* ftlMIIR*
Pin
53
0558 120 50
54
F311 016 00
55
0413 180 00 .
56
F311 017 00
57
D013 023 00
58
4017 252 01
59
4101 114 00
iI
1ft
it
• •
SERIAL No.
:lit
REM ARK S
7-A7- t- e::..-iIln (Rill
F311 015 00
X
CHAN.
e::..-
* Washer, Treatment
12
1112
* Bolt. Treatment
1J 7 -cn (Rl1I
*Collar Ass'y
12
1112x50 P=1. 25
.MII*)I- t- (III Ii)
777':1t-
* * Bracket
C ':I {J e ::..-lin (Rill
* * Lock Pin Ass' y
iit-te::..* * * Pin. Head
e::..-
* * '" 7-7)1Pin
* * *Cable
2
1
I
1
1
1
~ it
NOTE
IHI
MODEL HC230
-:1
-:1 - t-- I:::~ ylJ~~
-FOOTt-- I:::PIN;/.. && FOOT
PIN CYLINDER
®
REV No.
SHEET No. 2-4
D
SECTION 3
SWING DRIVE DEVICE
.
I..
.,
.
.,_., , "-"l
..
------
::rr
~
-.=---==
~dii
::
~~-:.~'J.:ffi
.
",.'---,.
:::::':, --" ,:'iiiii
.,-.. !:'Jilll
i j iii .___
L,i I______
____.. WllL
l~ii·i!
III II I i i I :::::
~
---I
~
111
I
VI EW A-A
HC230 F32011400 F32018100 F32018000 F32011300 F32011200
IHI
MODEL
He 2 30
SWING DEVICE ASS' Y
ITl
REV NO.
SHEET NO',
3~ 0
.4l} fI.ra .4l}
No.
0
PAR T
N o.
x 0501 220
I
F320 114 00
2
I
F320 112 00
3
I
5358 617 00
4
I
F320 113 00
5
I
F320 181 00
6
I
F320 180 00
10
0
•
E
.ra
5
C
:g
R
1
P
fti
T
1
o
lie
N
Q' T
I) ~!lllll (RIO)
Swing Device &Bearing Ass'y
• lLil'!!
CHAN.
iI
If!
.Jt
It
S E R I AL No.
(I
:iIf
REM ARK S
.11"'(71) ~!I.B.ll (RIO)
* Bearing Ass'y, Swing
!II) -Ale. (RIO
* Piping, Grease
~v-~R.(RllI
* Drain Piping
::J ~ '" Q - J"/~J" ::tan: (Rll)
* Control
Valve Ass'y
tiIlUIb• •an (RIO)
* Drive Device Ass'y, Swing
tiIiUIIJ• •an: (RIO)
* Drive Device Ass'y, Swing
tiiIlUIb• •an: (RIO)
x F320 181 00 Drive Device Ass'y, Swing
ulb• •an: (RIO)
x F320 180 00
Ive Device Ass'y, Swing
11
0781 251 UA
11 -1
0781 257 UA
11 -2
0669 780 UA
11
0781 252 UA
11 -1
0781 257 UA
11 -2
0669 762 UA
12
4225 597 00
13
4401 645 00
14
4401 668 00
15
0555 160 90
16
0555 161 80
17
0595 160 00
18
0494 820 63
20
x F320 113 00
21
0756 026 UA
22
4065 071 00
23
4065 072 00
24
0858 180 10
25
0712 310 30
26
------
27
0712 310 51
28
-------
29
0710 113 68
1-
PINION
1-
till-t-?a.Mn: (RIO)
* Swing Motor Reduction Ass'y
-t-?an
* * Motor Ass' y
a.an:
* * Reduct ion Ass' y
1la!1I-t-?iI.an (RIO)
* Swing Motor Reduction Ass'y
-=t:-?an
* * Motor Ass' y
.iI.an
* * Reduct ion Ass' y
=¥7* Gear
PINION
::tv-'"
* Plate
::tv- '"
* Plate
'"
* MMI.lif(Jil
Bolt, Treatment
'"
* MI.lif(Jj,
Bolt, Treatment
MMI.lIli.
* Washer, Treatment
/';19 ~~
* Pin, Dowel
4
18
18
2
cf>20x63
::J ~ '" Q - J"/~J" ::tan: (RllI
Control Valve Ass'y
::J ~ '" Q -J" I~Jj,::t
* Valve, Control
Y=*-Jj,~
* Manifold
Y=*-Jj,~
* Manifold
::tV';l~,\" ::x....f ';IT
* Swi tch, Pressure
751'7?
* Adapter
::r:.)"~
* Elbow
3
2
3
.2
::r:.J"~
* ::r:.)I-if(
Elbow
2
l! •
NOTE
IHI
MODEL HC230
MEI§].smn
SWING DEVICE ASS'Y
®
REV No.
SHEET No. 3-1
D
Il!IJ.I.I• • •
IKEY No.
Sal.
.it
PAR T
N o.
31
0710 113 43
32
0710 113 22
fill
0
E
~
8ta
S
C
R
I
P
f$J\
T
I
o
•
II:
N
Q'TV
~!"iIt
* Elbow
I.'''iIt
* Elbow
litfUl
CHAN.
iI
• •
If! -It
SERIAL No.
1
PF1/2-PF3/8
1
PF1/4
3
PF1I4xPT1/4
1
IPF1I2xPT3/8
33
4060 189 00
34
4060 188 00
::1*11:$7
* Connector
::1*11:$7
* Connector
35
0710 400 24
* Bush, Reducer
2
ISBU1I4x1/8
36
0710 701 02
* Tee
1
IST-l/4
* Cross
2
37
0710 801 02
i!ill,'~"J~.::a.
7.-(111J~
111J~
38
0710 801 03
* Cross
1
39
0710 200 14
* Plug
2
ST-PA-l/4
40
0760 715 35
6
G35-90B
41
0760 710 25
6
P24-908
42
0760 710 19
2
Pt8-90B
43
0760 710 12
* ,Ring,
'0'
O' IJ:;tV
* ,Ring,
, O'
O' IJ:;tV
* •Ring,
'0'
O' IJ:;tV
* Ri ng, • O'
44
~'5V
, 0' IJ:;tV
4
P1'-90B
0562 121 70
it1lJ ~t-tilt)" t* Bolt, Socket Head
8
IM12x170
45
0562 120 80
* Bol t, Socket Head
8
IM12x80
46
0590 120 DO
* Washer, Lock
8
M12
47
4428 194 00
* Bracket
1
it1lJ~MiltJ" t-
1'(*Ii!H~
~:;'7"Jt-
48
0562 t20 70
49
0562 100 95
50
0593 120 DO
51
0593 100 DO
it1lJ1\Milt'" t*80It, Socket Head
it1lJ ~MiltJ" t* Bol t, Socket Head
IJlIii5t
* Washer, Flat
IJlfii5t
* Washer, Flat
52
0712 310 50
53
0712 312 50
2
IU12X70
1
IMI0X95
2
IU12
1
IUI0
* Elbow
1
1/4
* Elbow
1
PF1/4XPT3/8
.J:.)"iIt
.J:.)"iIt
=-
REM ARK S
it B:
NOTE
IHI
MODEL HC230
~
.in
R ••
1J:!l§J
SWING DEVICE ASS'Y
®
REV No.
SHEET No. 3-1
D
MEMO
VIEW A
VIEW B
VIEW C
HC230 F32011400 F3201~
IHI
MODEL HC230
mEIIllI'\.PI):::;Q'~n
SWING BEARING ASS· Y
REV NO.
SHEET NO.
® D
3- 2
JUti.if SfJ
KEY No.
0
1
2
3
m. _
PAR T
if
N o.
x F320 114 00
t F320 115 00
0558 362 30
0558 362 10
4
0595 360 00
10
x F320 115 00
11
0239 004 00
SfJ
D
~
~
E
S
R
C
I
P
fIJi
T
I
o
Q'TV
CHAN.
iI
1ft
it
S E R I AL
• •
N o.
Swing Device Ass'y
1
* Swing Bearing Ass'y
1
IKey No. 10....
*Bolt. Treatment
20
IM36x230 P=2. 0
* Bol t. Treatment
94
M36x210 P=2.0
114
1.136
illi.-(7 t) ;"VMlt
MMJ!i#)if '" (em Ell
UJ!;Jt)if '" (em Ell
MMJ!&*
* Washer. Treatment
Hl21-
1!1§J.-(7 tI ;"VMlt (RIl)
Swing Bearing Ass'y
-1;,,1- V-A
* Race. Inner
1
7';? V-A
Hl21-
1
12
0239 005 00
* ;Jt-)if
Race. Outer
1
13
0609 632 20
* Ball
83
* Spacer
83
* Seal
1
l=726D
4551 DOl 35
* Seal
1
l=7260
17
0710 200 14
4
18
0550 100 25
19
0590 100 00
20
0593 100 00
* Plug
'"
* 1\1JJ;Jt)if
Bolt. Hex.
1'(*&*
* Washer. lock
3jl.*
* Washer. Flat
14
0505 ODD 00
~-)if
15
4551 001 35
~-)if
16
~
REM ARK 5
.1§J• •Mlt (Rill
AI'(-'!t
l:t
• S:.11£
Ilk
N
;/5V
1
Ml0x25
1
MID
1
MID
-=
NOTE
IBI
MODEL HC230
.l§l
A
~ 7 I) :Y~*1l11
SWING BEARING ASS'Y
®
REV No.
SHEET No. 3-2
o
12
~,
"
"
-----------;.I
L
------'""~---;:;-~ll--~I
I
13
rU{\
i
L_____ '~
~---_I
/f-------1=~~------7--1:
b,:: ,:,: ,: ,: ,:,:-:. .
!---------------,
VI EW A
I
ii
8
I~'
-----V-iEWOI II
~~
. bi
j
. ~!!
boil
.. !
iii
DETAIL D
VIEW C
m
D
HC230 F32011200
IHI
MODEL HC230
-71)- ;:;Z!G~
GREASE PIPING
REV NOSHEET NO -
~
3- 3
.
'w
__
IOIW;JIUiiI
8M.
KEY No.
.~
PAR T
N o.
II
0
~
E
S
C
~
R
I
P
T
I
•
fIJi
It
o N
Q'TV
iii
CHAN.
S E R I AL N o.
VI) -Ail. (Rill
0
X
F320 112 00
1
4072 469 00
2
0728 111 15
3
0710 107 27
4
0719 000 88
5
0779 000 88
6
0779 000 88
7
0779 000 88
8
4080 000 02
9
0580 100 00
10
0590 100 00
11
0593 100 00
12
0710 106 27
Grease Piping
1
::J*?~
* Connector
VI)-A =-;1:1',1* I.)I-;fE
Nipple. Grease
* T:::l.--:/
Elbow
* Tube
T:::l.--:/
* T:::l.--:/
Tube
* Tube
T:::l.--:/
* Tube
?5,;/:1'
* Clamp
1\1II7-;1t* Nut. Hex.
/'<*&*
* Washer. Lock
3JZ.&*
* Washer.
Flat
:::J*?~
* Connector
flilt '-:/ Y:::l.
* Bush. Reducer
!to)t-;l'"
* 1\111
Grommet
;fE)I- t-
•
lLltU!
JIiI
'it
..
>if
REM ARK S
Hl21 ....
2
20x80
4
PTl/8
6
PT1I8
1
l=600
1
l=2500
1
L=600
1
L=2500
6
6
Ml0
6
Ul0
6
Ul0
2
IPT1I8
2
PT1/4XPT1/8
-;I
13
0710 400 24
14
0910 940 30
15
0550 100 20
* Bol t.
Hex.
2
2
Ul0X20
..
~
NOTE
IHI
MODEL He230
!f I)-A~.
GREASE PIPING
®3-3
REV No.
SHEET No.
D
m
D
HC230 535861700
IHI
MODEL
HC230
r-: 1/ -
:::;!2 ~
.
DRAIN PIPING
REV NO.
SHE E T NO.
®
3- 4
I
""'tfJ·• .Ii 81m .-lit
KEY No.
0
PAR T
X
N o.
5358 617 DO
1
4070 016 18
2
4070 016 15
3
0712 310 52
4
0712 310 32
SI5
0
E
CI
:S
aa
S
C
R
!
P
T
t: v- ;..tE. (R/l)
Drain Piping
I
ft;
o
•
Ii
N
Q'TV
1
*-;t.
* Hose
*-;t.
* Hose
::t.J"~
* Elbow
7~~?
* Adapter
• •
lLll'li
jI
CHAN.
S E R I AL N o.
111
~
:if
REM ARK S
HL21-
1
L=550
1
L=460
2
2
it •
NOTE
IHI
MODEL HC230
~v
<to
- /'Eif
~
DRAIN PIPING
0
REV No.
SHEET No. 3-4
o
r ··-··~··-··-··-··-··-··-··-··-··-··-··:::-··-··!
H.\RNE5S
I
~~:"
.
I SIIINGPPIIE.S!I~~
:
MAIN
:
:
I
I
:
:
I
:
I
I
:
EJ:I
i
I
COOTRQ. PANEL
I
I CHI
:
115
I
i
I:
L. .....§.':-EC!~~..£I.!=ICU.!.!...?~C;.RA~._.. _ .._ .._ .._ .._ .._ ..~
DETAIL
B
HC230 F32019603
IHI
MODEL
HC230
IT]
1fj£ [QI ~.& J!f ~ ~
SWING LIMITOR·
REV NO.
SHEET NO.
® 0
3-5
lEi
"' ...a.
.
-~
.Ii
IKEY No.
0
1
2
3
4
5
6
7
8
.~
PAR T
X
N o.
F320 196 03
0417 107 00
0222 047 00
$
~
Ii
E
0
S
C
R
I
P
Mt
T
I
o
• S:!l1!:t
It
N
alBllIIll• • (Rl3)
Swi ng Lilli tor
Q'TV
1
-:177"':)1-... Bracket
CHAN.
iI
II
-Ii}
S E R I AL
.
N O.
•
HL21-
1
~"\"71--
... Shaft
1
2
0710 601 02
=':)
• Nipple
2
IST-N-1/4
0710 400 24
• Bush. Reducer
2
SBU1/4x1l8
0710 701 02
... Tee
2
ISTl/4
E6C3-CWZ5GH
0858 180 10
-:lv':)~"\"
:A-{ ':)7• Swi tch, Pressure
-:lJI-
~iI~\-:I ':) ~.::z.
7".-(-
1:1-:$'1)
:I.:,t::J-~
0099 017 00
• Enchordor. Rotary
1
0690 645 13
... Coup I ing
1
9
0876 003 00
10
;, ':) -:II) :,t~
75:,t~
1
:........,. ii'"
,"'U"
....nv"
0562 120 30
• Flange
"'trI ~t-t7ltJI- I-• 'Bol t, Socket Head
4
'M12x30
11
0566 040 08
• Screw, Flat Head
3
IM4x8
12
0565 040 12
4
IM4x12
13
0580 160 00
• Screw, Pan Head
"'11f7':) I-• Nut, Hex.
1
IM16
... Washer, lock
lJIlii*
... Washer, Flat
4
IM12
4
IM12
• Washer, lock
lJIlii*
• Washer, Flat
J\-'*:A
... Harness
J\-'*:A
... Harness
4
!M4
4
11.44
14
0590 120 00
15
0593 120 00
16
0590 040 00
17
0593 040 00
18
D591 745 00
19
D591 763 00
i'f
REMARKS
~&/J\,*~
t.t I'{/J\,* ~
J~,*lii*
J~,*lii*
1
1
Il=8000
it Ii
NOTE
IHI
MODEL HC230
1J1E1Bl
A ~II.I=.
SWING LlMITOR
®
REV No.
SHEET No. 3-5
D
MEMO
SECTION 4
DRUM SHAFT &
REDUCTION GEAR
·A
~
DETAIL C
VIEW A
5
DETAIL B
-
VIEW D
VIEW E
HC230 F32512600 F32511100 F32514000
IHI
MODEL
HC230
~..t~iIi(ffij·~)
HOISTING DEVICE ASS' Y
REV NO.
SHEET NO.
1l.IJHI~
KEY No.
811m. . i t
PAR T
N
0
X
F325 126 00
0-1
X
5336 058 00
1
0555 361 50
2
0595 360 00
3
0669 770 UA
4
0110 600 03
5
0124 107 11
6
0710 201 06
10
X
F325 111 00
11
0181 175 UA
12
0555 200 55
13
0595 200 00
20
X
F325 140 00
21
0470 231 00
22
0470 232 00
23
0414 823 00
24
0414 824 00
25
4004 322 03
26
0550 120 40
27
0580 120 00
28
0590 120 00
29
0593 120 00
30
4006 119 03
o.
S
:g
iii.
.jI••
.jI.
0
E
S
C
R
t
P
T
,
JJ;
o
• S::.1!
CHAN.
IJc
N
• ..I:tiJrl# (Rill
Hoisting Shaft Installaton
n (R/2)
Reduction Gear Ass'y
Q' TY
1
• •
iI 1ft 'it
S E R I AL N 0,
HL21-
2
YJl~)I-I-
* 801 t, Treatment
HJlgft
* Washer, Treatment
* Gear, Reduction
=-':)7)1* Nipple
~-)I- /~)1-7
* Valve, Ball
7':1 V
* Plug
16
M36xl50
16
1136
1
1
1
1
• ..I::r-?an (RIO)
Hoisting Motor Ass'y
illllE :r-?
Motor, Hydraulic
2
*
tAMJI iltJI- I* Bolt, Treatment
MtIlJlII*
* Washer, Treatment
HL21-
1
to: ':I A1I - to:an (RIO)
Drum Guard Ass'y
1I-t:
* 1I-t:
Guard
* Guard
"/':17':)1"* Bracket
"/':17':11* Bracket
iIt~ ~ A. ':I to: ~)j, I*Bolt, Button Head
1\111 iIt)1- I"* Bolt, Hex.
1\1117':)1"* Nut, Hex.
4
IM20x55
4
IM20
1
Hl21 ....
1
1
1
1
4
M12x30
7
.M12x40
5
1""2
11
11112
* Washer, Flat
'7':);"'''V
* Washer
1\111 iIt)1- I-
11
""2
5
""2
I
IM16X30
Lock
1
1.416
FI at
1
M16
/'t*a*
* Washer;
lock
.11*
31
0550 160 30
* 801 t, Hex.
32
0590 160 00
33
0593 160 00
* Washer,
* .11*
Washer,
/~*g*
!If
REM ARK S
l:l: •
NOTE
IHI
MODEL HC230
")
*..1:
••
.
HOISTING DEVICE ASS'Y
.a..t..
(~JI •
®4-1
REV No.
SHEET No.
D
(.-""':',
)W
/ iii
--~ii
-----.11
I\i~l i
wr=T~11
1,:
II
~+=+=M1 i
bU l.L
21
i
,--
iii
IT-,
i:
~r---_U ..--L--~
iii
!!
i
II
I
!!
!!
!!
::
iI
'
ii
ii
HC230
IHI
MODEL
HC 230
r::"36*IBt€ln (:±:' ~)
DRUM SHAFT ASS' Y(MAIN & AUX.
REV NO.
SHEET NO,
F32511000
GJ
~2 0
.Jt~.-it
(iii#.
KEY No.
0
.it
PAR T
X
N o.
F325 110 00
1
022D 032 00
2
D237 018 00
3
4420 822 00
4
I
5335 786 DO
0
•
CI
~
AA
E
S
C
R
I
P
ffJi
T
I
o
f:" AfdlatL (:= • M) (RIO)
Drum Shaft' Ass'y~ain &Aux.)
~-?71--
* Shaft
f:7A
* Drum
~tl- :1tl::,t~
* Block, Pi liar
~7::,t7atL
* Clutch Ass' y
* Wedge
AI'\-"!t
r}.:r.::,t~
5
4108 000 04
6
0040 096 00
7
4040 648 08
8
4041 097 00
9
4055 164 00
10
4056 090 00
11
0760 716 50
12
0493 502 50
13
0632 140 01
14
0761 169 21
15
0728 111 15
16
0555 160 60
17
0609 327 10
* Spacer
AI'\-"!t
* Spacer
AI'\-"!t
* Spacer
.:r.::.- f: :1v- I-* PI ate, End
tl::,t~
:1v-I--
* PI ate, Lock
'0' I)::'-~
* Ring, '0'
I) ::.-~, A7::,t:1
* Ring, Snap
N..71J::'-~
* Bearing
*..()It ~-)I.* Seal, Oi I
~ IJ - A
::'::,t:1,I.-
* Nipple, Grease
. .tlU!I!iIi'j, I-*80It, Treatment
0609 227 10
19
0632 222 85
20
0711 402 02
21
0712 202 UA
22
0712 311 31
23
0760 710 12
24
4428 391 00
25
0550 100 20
26
0590 100 00
Q'TV
2
CHAN.
iI
JiJI
~
..
S E R I AL No.
•
.
REM ARK S
Hl21-
1
1
1
1
Sh. No. 5-10
1
1
l=637. 6
1
l=650. 6
1
l=59
1
1
1
G150-90B
1
2
1
2
PT1/8
3
M16x60
7::,tl--
* Nut
* Washer
N..71)::'-~
* Bearing
1
* Adapter
A..(N..JIt ~=,,(::'-I-* Joint, Swivel
1
PFI/4xPT1/4
1
PTl/4
* •Adapter,
.Reducer
0'
* Ring, '0'
:157':11-* Bracket
t;:1fa iIi'I.- I-* Bolt, Hex.
1'(*11*
* Washer, lock
1
PT1/4XPF3/8
1
Pl1-90B
']::,t~-?
18
• S:IfM!
Ii
N
7~:1~
7~:1~
I)::,-~
1
1
1
2
Ml0x20
2
1.110
lit
NOTE
IBI
MODEL He230
t: 7 A.i*Bn (3:: • tfii)
DRUM SHAFT ASS'Y(MAIN&AUX.)
NO.®4-2
REV
SHEET No.
~
D
! !
j
,
I
'
I .
19
;''::::~--f;:Y=F==:
~ ~---rf:Jlnr-;:·:~:~~
r""
......
_ ...... "'~---:-w_~-_
~
I
'::::-:':':-',':~-::'~~","b=~,=,= - - - -
i i
5
16
HC230 F32500900
IHI
MODEL HC230
( ± . fm )
DRUM LOCK ASS' Y(MAIN & AUX.)
t--:56. D'y
?~n:
REV
NO.
C§)
SHE E T NO. 4 - 3
1Il
D
.
Elw_a
KEY No.
0
~
•
1ft.
_iT
PAR T
N o.
X F325 009 00
1
0413 109 00
2
0518 000 00
II
0
E
~
~
S
C
R
I
P
ft;
T
I
o
•
It
N
Q'TV
t::7 A C ':I ~.li (.:I; • •1 (R/31
DruID Lock Ass' y lUa in I Aux. I
2
/7'T':I~
* Bracket
~-)"
* Pawl
C ':19
* Cylinder. Lock
7~ ~)J;~
* Bolt. Eye
?~:..-~ e:..* Pin. Wing
e:..* Pin
0759 044 UA
4
0004 003 00
5
0017 007 DO
6
0010 025 00
7
--------
8
0555 200 50
9
0595 200 00
10
0550 100 20
11
0593 100 00
12
0590 100 DO
13
0728 111 55
14
0550 120 3D
15
0590 120 00
16
0170 009 00
17
0712 310 50
18
0580 120 00
19
4006 204 DO
IM!!JI.~J" ~
* Bolt. Treatment
.~LU!lIi*
* Washer. Treatment
1\"~)J; ~
* Bol t. Hex.
.iJl.l!i*
* Washer. Flat
* I~*l!i*
Washer, Lock
~I)-'A, =-':1/)'"
* 1\,.
Nipple. Grease
;r.)J; I* Bolt. Hex.
1'(*iU~
* Washer.
Lock
'A,/I) :..-~
* .I:)..,;r.
Spring
* Elbow
1\"7':11* Nut. Hex.
'J':Iy,\"
* Washer
CHAN.
• •
;a
.1ft ~
SERIAL N o.
:if
REM ARK S
HL21 ......
1
1
~I):"-?,
3
JilA1!t
1
1
1
1
-2
M20x50
2
M20
1
IM10x20
1
IM10
1
IUlo
1
PT1I8
1
M12x30
1
1.112
1
1
1
M12
2
2.3x41dx520
.
NOTE
IBI
MODEL HC230
t:7 Ac"~ ?*JilL (.:I:: • . )
DRUM LOCK ASS'Y(MAIN&AUX.)
REV
NO.®
SHEET No. 4-3
D
HC230 F32513200 F32513300 F32511600 F32520200 F32
IHI
MODEL
HC230
7-~~...t~iii
BOOM HOISTING DEVICE
REV NO.
SHEET NO.
@
4-4
o
RlfHlit Sli&
KEY No.
0
.-it
PAR T
III o.
ill
D
~
CI
RR
E
S
C
R
I
P
T
I
fj'Ji
o
N
•
•
Q' TY
iI
CHAN.
S E R I A L No.
1ft
f§-
•
a
lifi1!l:
@..I:..an(Rlll
x F325 132 00 Shaft Ass'y, Hoist
1
0220 033 00
2
0237 020 DO
3
4040 823 00
¥"\>7 t-
* Shaft
tt7A
* Drum
A~-~
* Spacer
* Spacer
.:r.~~ ::1v-'"
* Plate, End
[] ~? 7v- t* Plate, Lock
~TA?)V
* Pedestal
V')-A =~:1JIt
* Nipple, Grease
,;/V
* Bearing
IMIl!:JI*JIt t* •Bolt,
Treatment
O' I) ,;/V
* Ring, '0'
:br<* Cover
~~JlJ!l*
* Washer, Treatment
".:r.~~
* Wedge
A~-~
4
4041 092 00
5
4055 127 00
6
4056 077 00
7
0255 005 00
8
0728 111 15
~71)
9
0632 302 40
ID
0555 120 35
11
0760 716 70
12
0455 954 00
13
0595 120 00
14
4108 000 02
20
x F325 133 00
21
0555 240 90
22
1
HL21-
1
1
I
1
1
1
1
t
PT1I8
I
1
8
M12x35
1
G170-90B
1
4
11tI12
1
4
M24x90
0555 241 40
• ..I:..nf:.t(R/O)
Saft Ass'y, Hoist
.~fI*JIt t* Bol t. Treatment
~~fI*)J, t* Bolt. Treatment
4
M24x140
23
0595 240 00
* Washer.
8
M24
30
x F325 116 00
31
0669 728 UA
32
4077 076 00
40
.~JlIi*
Treatment
• ..1:...;.1. (RIO)
Reduction Ass'y, Hoisting
I)~?¥::J
1
I
* Reduction Gear
:17V
* Plug
42
0555 200 60
43
0595 200 00
50
x F325 134 00
51
0470 229 00
52
0550 120 30
53
4006 119 03
54
0590 120 DO
HL21-
1
1
• ..I:-1:-? (RIO)
0781 226 UA
HL21 ......
';/
x F325 202 00 Motor Ass'y, Hoisting
41
.
:;/if
REM ARK S
1
HL21-
idlEE-1:-?
* Motor. Hydrau lie
.~JI*)It t* 801 t, Treatment
* Uflli*
Washer, Treatment
1
4
IM20X60
4
M20
tt 7 A;I1- ttan (RIO)
HL21-
Drum Guard Ass'y
1
* Guard
t\A;J{)J, t-
1
Hex.
4
!M12x30
4
IM12
4
IU12
jj-tt
* Bol t.
?~¥"\>
* Washer
/'<*Ii*
* Washe,.,
lock
~
NOTE
IHI
MODEL HC230
-:I -A ~ J:. Ii,.
BOOM HOISTING DEVICE ASS'Y
0
REV No.
SHEET No. 4-4
o
------~
---------------------
VIEW A
\\.\
\.
'.
..
HC230 F32512400 533603500
IHI
MODEL HC230
DRUM LOCK ASS' Y (B/H)
REV NO.
SHEET NO.
(2)
4-5
W
D
J!ttfHI~
KEY No.
IS
0
~
Ii
E
S
C
R
I
P
T
I
x F325 124 00 Lock Ass' y, Drum (B/HI
1
, 5336 035 00
2
0555 200 50
3
0595 200 00
II!
o N
Q' TY
t: 5 A IJ ';' t7an
* Lock Ass' y, Drum
P.a-~!UI;F-JJ, to* Bol t. Treatment
P.a-~!.I!Bi*
* Washer. Treatment
t: 5 .b.1J ';' t7 lin (RIll
x 5336 035 00 Lock Ass' y. Drum
II
4428 179 00
12
4518 005 DO
13
4004 044 00
14
4170 052 00
15
4485 055 00
16
0759 032 UA
17
4013 059 00
18
4004 045 00
19
4012 207 00
20
4012 009 01
21
4012 010 01
22
0550 100 20
23
0550 120 30
24
0580 120 00
25
0590 100 00
26
0590 120 00
27
0599 030 30
28
0599 060 50
29
0728 111 55
• s.1!t
fai
t: 5.b. IJ ';' ~ lin (B/H) (RIO)
0
10
~
.~
PAR T N o.
ftIlli
-;157';' to-
* Bracket
;F.-JJ,
* 7.t(
Pawl
;f-JJ, t-* Bolt,
Eye
7..'j'I);;!/
* Spring
1)'7'-j-
* Retainer
yl)
* Cyl
inder
e;;
* 7.t(
Pin
;f-JJ, t-* Bolt.
Eye
e;;
* Pin
e;;
* Pin
e;;
* 1\:1fI;f-Jv.
Pin
t-* Bol t, Hex.
1\:1ll ;f-JJ, t-* Bolt, Hex.
1\:1ll7,;,t-* Nut. Hex.
I'(*g*
* Washer. Lock
/'(*11*
* Washer, Lock
Me;;
* Pin, Cotter
ilJe;;
* !/Pin,I) -7..
Cotter
=. ';' 'j')J,
* Nipple. Grease
;;~
1
CHAN.
iI
J!II
'lit
..
S E R I A L No.
•
HL21-
1
Key No. 10-
2
M20x50
2
M20
1
•
REM ARK S
HL21-
1
1
1
M12x227
1
2
1
1
M12x59
1
1
1
1
1
Ml0x20
2
M12x30
4
M12
1
M10
1
M12
2
q, 3x30
1
q,6x50
1
PTl 18x67. 5·
;I';
NOTE
IHI
MODEL HC230
*\
t:7A
a "~?M.n.
(BIH)
DRUM LOCK ASS'Y(B/H)
®
REV No.
SHEET No.
4-5
A
D
13
VIEW D-D
VIEW
~
VIEW C
e~~-!l ~W" " '- - ~- - ~- - -~- - ~- - ~- - ~- - ~- - -:'!"jt=lO
;)
"
HC230 F32516700 53359780
IHI
MODEL HC23Q
~WJ?-(:/71iE1n
REEVING WINCH ASS' Y
@
REV NO.
SHEET NO.4-6
CD
o
lew_=
_w _ _ "#
IKEY No.
S.HI
.~
PAR T
N o.
0
X F325161 00
1
X 5335 918 00
2
II F340 918 00
3
4
5
0550 120 30
0590 120 00
0380 210 99
to
S
:f!i
aa
E
0
S
C
R
I
P
ft;
T
I
o
4108 000 06
Reeving Winch Ass'y
tIIifJ';'" ~71!n (R/5)
* Reeving Winch Ass'y
tIIifJ'; '" ~7E. (R/1)
* Piping, Reeving Winch
1
1\"
*
~Jv t801t, Hex.
I"<*l!lfl!
* Washer,
Lock
?"''t' 1:1-:1
* Rope,
Wi re
* Wedge
0659 141 UA
10
X 5335 918 00
* Grip,
Cable
4237 451 00
12
4427 316 00
6
IU12X30
6
iU12
1
16X19 10X250m
Reeving Winch Ass'y
1
* DrUID
:157-;1t-
1
1
14
4485 166 00
15
4019 925 00
16
0040 156 00
* Retainer
~~
* ;;V~-~'
Pin
A'
* Spacer' A'
19
0550 200 80
20
0550 205 40
21
22
23
0580 200 00
0590 160 00
0590 200 00
1)7-7
1
1
1
"7- ~~
* Pin,
Hair
1
801t, Hex.
4
M16X50
4
IM20X80
* 1\" ~J" t1\"
t*
1\" t*
;It)"
Bolt. Hex.
~Jv
Bolt. Hex.
1
1\"7~t-
* Nut.
Hex.
I"<*l!l*
2
IM20
* Washer.
Lock
4
IM16
* Washer,
Lock
4
IU20
2
6215UU
I"<*l!l*
;It-Jv "<71) ~V
24
0630 621 53
25
0157 661 UA
26
0754 860 UA
21
0711 900 37
* Bearing
;:-~Mn
* Motor Ass' y
v=*-Jvt=
* Manifold
tJ:15 (;ltT'()
* Coup I er (Body)
28
0711 900 38
* Coup I er (Nose)
4
29
0710 300 55
:15V (;itT"')
* Plug (Body)
4
30
0110 300 56
31
0153 212 UA
32
4060 086 05
33
0710 118 04
34
0110 600 04
35
0710 113 33
IHL21-
ISh. No. 8-120
* Retainer
0550 160 50
-
REM ARK S
1
4485 165 00
18
• •
IKey No. 10-
1
4016 001 00
if
Mi1J .; '" ~7"1l (RIS)
1)7-7
11
II!!
S E R I AL No.
1
* Bracket
13
iI
1
t=5A
11
CHAN.
1
VI)~:1
7-:1Jv
1
Q' TV
MifJ'; '" ~71!n (RIO)
';.:t~~
6
• s:!t1!t
It
N
1
1
4
tJ:15 (/-;()
*" -V ~:1 (/ -;()
* Cap (Nose)
4
fQV#
Valve. Throttle
*
I:I~V .:t)v~
* .:tJv;lt
EI bow. Long
* Elbow
=-;I:1)v
* .:t)v;iE
Nipple
2
2
3
1
1* Elbow
1
l"£ •
NOTE
IHI
MODEL He230
~
trill
®
REV No.
SHEET No. 4-6
o
R.tJ:S.~
KEY No.
811m.
.~
PAR T
N o.
0
•
E
• O' I)
36
0562 100 75
38
4457 841 00
39
0550 100 20
41
42
C
R
I
P
T
I
.
o
0590 100 00
0593 100 00
0593 200 00
• s!l'li
11:
N
IQ'TV
';/~
* Ring, '0' ...
* Bolt,
Socket Head
jJr(* Cover
;ttJ'" '"
* 1i:111
Bolt, Hex.
1i:1II~f.t;f-)J,
37
40
~
0760 710 16
~
CI
aa
S
CHAN.
it
II
It
• •
S E R I AL No.
1
'P14-90B
8
Ml0X75
1
2
IM10x20
2
IUlo
* Washer, Flat
2
IUlo
* lasher,
2
IU20
/~*IlI.
* Washer, Lock
3ft• •
3ft• •
:if
REM ARK S
Flat
.
NOTE
IBI
MODEL HC230
..
\
tfiii1Jr}-{"TMlL
......
REEVING WINCH ASS'Y
®
REV No.
SHEET No. 4-6
D
SECTION 5
CLUTCH & BRAKE
VIEW A
VIEW
VIEW B
HC230 533578600 533560400 533589600
IHI
MODEL
HC230
?5'Y 7feln ( ::l::2S'<fffl )
CLUTCH ASS' Y (MAIN & AUX.)
REV NO.
SHEET NO.
@
5- 1
lIJ
D
J'tW.~
flllra
KEY No.
0
.it
PAR T
X
N o.
5335 786 00
1
-------
2
4231 081 DO
3
x 5335 604 00
3 -1
4502 037 00
3 -2
0603 716 90
3 -3
0761 141 61
4
4011 383 00
5
4019 563 00
6
5031 445 00
7
0603 716 90
8
0761 141 61
9
4014 003 00
10
5001 512 00
11
-----
12
5003 614 05
13
4014 000 05
14
4011 384 00
15
4490 772 00
16
3750 372 DO
17
4170 236 00
18
4485 619 00
19
4005 121 00
20
4099 067 00
21
0595 200 00
22
0551 200 80
23
0580 200 00
24
0550 120 30
25
0590 120 00
26
4074 054 00
27
0710 101 03
28
0712 312 30
29
4070 ODD 01
3D
0712 310 50
31
0752 713 UA
fill
~
Q
RR
E
0
S
C
R
I
P
T
I
• JilIU!
fIJ;
1/1:
ON
Q'TV
?7':17Mli (~'M) (Rll)
CLUTCH ASS' YIMAIN&AUX.)
;;VH~
* Spider
I'tJv ? '5 ::'-? Itn (R/2)
* Bell Crank Ass'y
?7::'-?
* * =.Crank
ttJv 1't7 V ::'-!I
* * Bearing, Needle
*-1 Jv ~-)"
* e::.* Seal, Oi I
* Pin
e::.* Pin
A-1I'tJ" e::.* Pin, Swivel
=.- ttJ" 1't7 V::'-!I
* Bearing, Needle
*-1 Jv ~-)Y
* Seal, Oi I
7-1 e::.* Pin. Eye
7~",,;;1.I-- ;-':1 I-* Nut. Adjust
e::.* Pin, Eye
7-1 e::.* Pin, Eye
e::.7-1
* Pin
Ij::'-?
* link
e::.* Pin
A~V::'-!I
* Spring
V"T-;* Retainer
;-':11-* 1M&!!;f-JIt
Nut
I-* Bolt. Treatment
.~I.I!JlI!*
* Washer, Treatment
i'\1fJiltJY I-- (~*~)
* Bolt, Hex. (Full-Thread)
i'\1fJ;- ':I I-* Nut, Hex.
iIt'v ""
* i'\1fJ
Bolt. Hex.
1~*JlI!*
* Washer.
Lock
I'H~ ='':I~'It
* Nipple. Pipe
.:I:Jltiit
* Elbow
ffil~\7~~? .
* Adapter. Reducer
*-;;1.
* Hose
.:I:J"iIt
* Elbow
?7':17 yIJ::'-~
*Cvlinder Clutch
1
CHAN.
iI
1ft
.fi-
II
S E R I AL N o.
.
=-
REM ARK S
HL21-
1
1
1
2
TA4030Z
2
OS40504
1
1
1
2
TA4030Z
2
OS40504
1
2
--1
3
1
1
2
1
1
1
1
120X480
1
M20
1
120X80
3
M20
5
M12X30
7
M12
1
3/8X80
1
SL 3/8
1
3/8 X 1/4
1
L=380
1
1034-6
1
t! •
NOTE
IBI
MODEL HC230
!7 7- .,':IT *Ill (3::. iI)
CLUTCH ASS'Y(MAIN&AUX.)
®5-1
REV No.
SHEET No.
o
• a
1IiIH-!:• •
itEYNo~
PAR T
32
_-Ii}
N o.
0710 200 14
33
0558 160 40
34
0590 160 00
35
4004 209 00
36
0580 160 00
0
•
:S
.fA
S
E
C
R
I
P
T
I
• :S:!l1!t
~
8:
o N
Q' TV
/7 !I
* Plug
CHAN.
..
it
1ft ft
S E R I A LN o.
•
1
iST-PA-1/4
1
:1.116 X 40
1
11.116
1
1""6X80
* Nut. Hex.
1
M16
1
1
• •Jlif(JIt t- (am I§)
*Bolt. Treatment
It*ll*
* Washer. lock
7..f if(JIt I-* Bolt. Eye
1\1JiI7'.)1t~;.;
37
4013 439 00
38
4042 166 00
* Pin
137* Collar
39
0599 060 50
* Pin, Cotter
1
cP6 X 50
40
, 5335 896 00
* Band Ass' y
1
Key No. 60-
41
4497 298 00
6
42
0618 125 20
12
43
4006 047 35
* Lever
/'.)Iy;';!1
* Bushing
"'.!Iy,\"
* Washer
* Bolt. Reamer
6
6
11.116
44
4002 030 01
M~;';
It;.; t:an
vlt-
I) -~
6
;!fJIt t-
1\1JiI7'.)1t-
45
0580 160 00
* Nut, Hex.
46
0590 160 00
* Washer,
Lock
6
1.116
47
0551 160 70
* Bolt, Hex. (Full-Thread)
6
1.116 X 70
48
4002 029 01
6
49
4014 000 05
50
4031 252 00
51
0618 120 25
* 80 I t. Reamer
7..f ~;.;
* Pin.
Eye
0-7
* Rol Jer
/'.)Iy;';!1
* Bushing
52
4470 701 00
* Guard
53
0562 120 35
*Bolt, Socket Head
2
11.112 X 35
54
0593 120 00
* Washer. Flat
2
11.412
55
4011 481 00
1
56
4006 194 03
* Pin
?'.)Iy,\"
* Washer
5335 896 00
Band Ass'y
1
61
4245 179 00
1
62
4246 224 00
* Band
7..f::';';!1
63
60
X
It*_.
1\1I'i;!f)1t tI) -~
(~*y)
;J{)1t t-
1
6
6
:Jj-t:
.Ii.
1\1I'i~Mif(}1t
:1f
REM ARK S
1
...
~;.;
1
It;.; t:an (RIO)
It;.; t:
Hl21-
2
4246 223 00
* Lining
7..f::,;';!1
* Lining
4
64
4025 000 02
* Rivet
84
65
0550 100 25
* 801 t. Hex.
4
IM10X25
66
0590 100 00
* Washer, Lock
4
1.110
1)-'<'.)11--
1\1I'iif()1t t-
It*_.
l1 •
NOTE
IHI
MODEL HC230
?
-
.
\
7 \''Y TMll
(3: iI)
CLUTCH ASS' Y(MA I N&AUX. )
REV No.
®5-1
SHEET No.
D
MEMO
~ I ::
.:"') I\i ~
J
:~ II
. gJ':1:----------00
-------=n. __
VIEW B
VIEW A
21
2
c
5
DETAIL
C
HC230 F32513500 533597900
IHI
MODEL HC230
r-:5b
7v-~t€lU
(± - 1m)
DRUM BRAKE ASS' Y(MAIN&AUX-)
REV
NO.
[i]
® D
SHEET 1'10 - 5 - 2
R.1:b4lit 61J1i
KEY No.
0
•
.fit
PAR.T
N o.
x F325
135 00
1
5335 979 00
2
4245.184 00
3
4246 227 00
4
4246 228 00
5
4025 000 02
6
4246 229 00
7
0618 130 25
8
4170 099 00
9
0551 120 70
10
0551 120 90
11
0551 121 40
12
0551 122 30
13
0580 120 00
14
0593 120 00
IS
4001 052 00
16
0580 300 00
6IJ
0
E
'"
S
1111
S
R
C
I
t: 7 A :1 V .:fall: (RIO)
Drum Brake Ass' y (Ma i n&Aux. )
:1v-.:f
1'(;;
4040 685 00
18
4170 237 00
19
0551 200 90
20
0580 200 00
21
4011 713 00
22
4014 000 07
23
4011 386 00
24
4014 000 05
25
0550 120 30
26
0590 120 00
T
I
•
o N
•
lilt
Q'TY
1
t:
* Band,
Brake
1'(;; t:
* * Band
-5-<=-;;V
* * Lining
7-<=-;;V
* * Lining
1J~~t* * Rivet
-5-<=-;;V
* * Lining
:1':1:"';;V
* ;).7'1)
* Bushing
;;V
* Spring
i'\1fiIiltJI- t- (~*~)
* Bolt, Hex. (Full-Thread)
i'\1fiIif(JL- t- (~*~)
* Bol t, Hex. (Full-Thread)
i'\1fiIiltJj, t- (1t*~)
* Bol t, Hex. (Full-Thread)
i'\1fiIiltJI- t- (1t*~)
* Bolt, Hex. (Full-Thread)
i'\1fiI7':1t* Nut, Hex.
3Jl• •
* Washer, Flat
• •~JI- t* Bol t, Adjust
i'\1fiI7~""
* Nut, Hex.
* ;).7'1)
Spacer
;;V
* Spring
i'\1fiI~)j, t- (1t*~1
* Bol t, Hex. (Fu II-Thread)
i'\1fiI7~""
* Nut,
Hex.
1:';;
* 7Pin-< 1:';;
* Pin,
Eye
1:';;
* Pin
7-< 1:';;
* i'\1fiI~)j,
Pin, Eye
t* Bol t, Hex.
1'(*.*
* Washer, Lock
;).~-~
17
P
:a:ti1!
CHAN.
..
iI 1ft ~
SERIAL N D.
•
:JIf
REM ARK S
HL21-
2
1
6
2
68
2
1
8
4
M12X70
1
MI2x90
2.
M12x140
1
MI2x230
16
MI2
16
M12
2
M30x340
4
M30
2
2
4
M20X90
4
M20
2
2
2
2
2
M12x30
2
M12
it II
NOTE
IHI
MODEL HC230
t: 7 A :1v -
*'!:ll: (:~ .ttl)
DRUM BRAKE ASS'Y(MAIN&AUX.)
®
SHEET No. 5-2
REV No.
D
VIEW C
11
VIEW
VIEW A
DETAIL D
HC230 F32513100 F32512300 F3407S300
IHI
MODEL
HC230
7 l/- :::X=-~1'F~iiI
BRAKE CONTROL DEVICE
lIJ
@
REV NO.
SHEET NO. 5-3
D
.JtWtlit eM, tift
PAR T N o.
KEY No.
M,
BfI
0
E
S
C
~
R
J
P
fIJi
T
J
o
• lLlA11
Ii
N
Q' TV
:1v-.. ili1=•• {::!;,., (RIO)
x F325 131 00 Brake Control Device lMain&Aux.1
7YA I--• •un (Rill
0-1 x F325 123 00 Brake Assist Device
:::J;t.~ ~ ~t-J'
0-2 x F340 753 00 Connector Ass'y
0
:1v-;t. ylJ :'-?'Iln
* Brake
Cylinder Ass'y
yl) :.-?'
* Cylinder
:157':11-* Bracket
v/'(-
1
2
0782 306 UA
3
0414 750 00
4
0495 377 00
... Lever
1
5
4021 291 00
... Lever
1
6
0220 037 00
7
4019 564 00
8
4170 238 00
9
0630 600 43
10
0550 060 16
11
0555 121 00
12
0555 100 35
13
0555 120 40
14
0590 060 00
... Shaft
0590 100 00
16
0590 120 00
17
0580 160 00
18
4005 202 00
... Pin
A-:1IJ';.IV
... Spring
No.7 I) :'-V
* Bearing
1\1'tilt)v I-* Bol t. Hex.
UJliltJvl-* Bolt, Treatment
P.&t!!:JliltJv"
... Bolt, Treatment
It!~Jlif.)v I-*Bolt, Treatment
1'(*'&*
... Washer. Lock
19
0493 510 20
20
0712 310 50
* Washer. Lock
1'(*'&*
* Washer. Lock
1'''~T':I I-* Nut. Hex.
• •1'':11-* Nut. Adjust
AT':I-:1
:i\f
HL21 .....
1
Sh. No. 5-4[]
1
1
1
1:':'-
/'(*,&*
15
•
REM ARK S
1
, 5336 015 00
y"\"71--
..
iI JII it
SERIAL No.
2
1
v/'(-
CHAN.
I)
... Ring. Snap
.J:Jvilt
... Elbow
';.IV
J.tt~JlT':II--
1
1
4
6004UU
1
M6X16
1
M12X100
4
M10X35
1
M12X40
1
M6
4
M10
6
M12
1
M16
1
2
1
21
0585 120 00
22
4004 045 00
23
0710 200 14
24
0561 120 16
* Nut. Treatment
7.-f if.J" I-... Bolt. Eye
-:15 V
... Plug
1\1'tJ\t-J'Jt*'V
* Screw. Set
25
4017 147 00
... Pin
1
26
4050 008 02
... Key
2
27
0761 141 01
6
0550624
28
*.-f)v Y-J"
* Sea I. Oi I
=.- teJv No.7 I) ';.IV
0603 720 60
3
TA5030
29
0754 142 UA
... Bearing. Needle
'iJ':I-:1IJ';.IV
* Coup I ing
30
4060 081 02
* Tee
1
1/4
31
0712 346 02
1
PTl/4XPF3/8
32
0550 121 30
... Bush. Reducer
1\1fiJif.Jj, I-... Bolt Hex.
4
U12x130
1:'';.1
..-
7-(-
tl:iI~':1 ':I Y.:L
2
M12
1
1
ST-PA-1/4
1
M12X16
1
~.
NOTE
IHI
MODEL HC230
-:1
v- :ftl1'I==fI (~ .•)
BRAKE CONTROL DEVICE(MAIN&AUX.)
®5-3 o
REV No.
SHEET No.
IIiJ""".g IS~
KEY'No.
PAR T
.~
N o.
•
E
~
S
C
:fS
R
I
P
J.J;
T
I
o
4070 006 52
34
0785 105 UA
35
0713 700 03
36
37
Q' TY
* •Hose•#V=;Jt-JI.-t:
* Manifold,
Solenoid Valve
711;t~
:a:.~
CHAN.
;I
J! ~ fa
SERIAL N 0.
1
ill
2
0713 700 02
* Adapter
Z)f,iIt
1
0710 113 22
* Elbow
1
* EIbow. Reducer
1
0710 113 23
711'1'?
tliI~ \zJf.,iIt
AC-I) ?-~ /"(Jf,-:I
0785 900 UA
40
0712 310 01
41
0712 310 31
* Valv~ Slow Return
.:l.=*~
* Union
711'1'?
* '0'
Adapter
I)~!/
IL=450
1I4X3/8
1
1
1
* Ring. '0'
3
Ip14-908
0760 710 12
* Ring.
3
Pl'-908
44
0713 700 77
* Connector. Reducer
1
3/8X1I4
45
0555 240 50
6
IM24X50
46
0595 240 00
6
!M24
43
0760 710 16
'0'
I)~!/
'0'
.iI~\::J*tr?
fM&JliltJf, r
*80It. Treatment
IMl!:JI.&.
* Washer. Treatment
-
REM ARK S
1
* Adapter
39
42
•
It:
N
;It-A
33
38
D
it ;8;
NOTE
IHI
MODEL HC230
"/ V - =f tiff• • (~ .tID
BRAKE CONTROL DEVICE(UAIN&AUX.)
REV No.
®
SHEET No.
5-3
D
MEMO
3
SECTION
A-A
HC230 533601500
IHI
MODEL HC230
7l/-::\=-
yl):/'5'~n
BRAKE CYLINDER ASS' Y
REV NO.
SHEET NO.
(£)
5-4
lIJD
.
m~!I:.e
KEY No.
0
l!
SIS
&'II
.~
PAR T
N o.
X 5336 015 00
1
4020 910 00
2
4453 081 00
3
4170 359 00
4
4040 170 03
5
4485 152 02
6
4514 010 00
7
4515 010 00
8
4560 509 00
9
0754 113 UA
10
0558 100 40
11
0584 100 00
12
0595 100 00
SIS
D
:z
&'II
E
::1v-;:f y
S
C
R
I) ~~Mn
Brake Cylinder Ass'y
I
P
f$
T
J
o
•
Ilk
N
Q' TV
(R/U
1
tl:!lt:
* ",/"(Rod
* Cover
'A;1I)~!I
* Spring
'A'<-'!t
* Spacer
1)7-7
* Retainer
yl)~~
* Cyl inder
I:'A"'~
* J'(:!I*,~!I
Piston
* Packing
::11) - ~ I~J"::1
* Valve, Bleed
.~JI~J" '" III i)
* Bol
t, Treatment
M~J.l7:!1 '" (IIi)
* Nut. Treatment
P.M&J.lJli*
* Washer. Treatment
•
:S:.1!£
iI
CIIAN.
S E R I A L N o.
If!
It
(I
:if
REM ARK S
HL21-
1
1
1
1
1
1
1
1
1
4
IIl0x40 P=I. 25
4
MID P=I.25
4
MID
-=
NOTE
IHI
MODEL HC230
.
.. IU/' 51 *1 11
:11/ - :f:..'
BRAKE CYLINDER ASS'Y
®5-4 o
REV No.
SHEET No.
m
HC230 F32513600
IHI
MODEL
HC 2 3 0
tJl\-M3!I.
BRAKE COVER ASS' Y
7v-~
REV
NO.
SHEET NO.
,- .
II
,-,"!UII;@.
ftIl~
KEY No.
0
.~
PAR T
X
N 0,
F325 136 00
0
•
E
~
CI
liP
S
C
R
I
P
T
I
fiji
o
:tV :f ;bl'(-Un (R/2)
Brake Cover Ass'y
;bl'(-
~
1
0455 980 00
2
0465 119 DO
3
0465 120 00
4
0465 121 00
5
0465 122 00
6
0456 034 00
7
D456 035 00
8
0455 983 DO
9
0433 196 00
ID
0433 197 00
Il
0433 198 00
12
0433 199 00
13
0550 120 25
14
0550 120 40
15
4006 119 03
16
0590 120 00
17
0576 100 35
18
0593 100 00
19
4550 002 DO
20
0465 123 00
21
0465 124 00
22
0433 205 00
23
0433 206 00
24
0433 207 00
• li:1l1!f
11:
N
* Cover
1'<*)1t
* Panel
1'<*)1t
* Panel
1'<*)1t
* Panel
1'<*)1t
* ;br<Panel
* Cover
;bl'(* Cover
;bl'(* Cover
::;/'(- :1v- t* Plate. Rubber
::;/'(- :1v- t* Plate,
Rubber
::;/'(- :1v- t* Plate.
Rubber
::;/'(- :1v- t* PI ate, Rubber
1\1fI if-)" t* Bol t. Hex.
1\1liIif-J" t* Bol t. Hex.
'}'.!I~"\"
* Washer
It*J!I*
* Washer.
Lock
,,-{;;~ if-)J... t* Bolt. Wing
l1Zl!i*
* Washer. Flat
~-)"
* Seal
1'<*)"
* Panel
1'<*)"
* Panel
::;/'(- :1v- t* PI ate, Rubber
::;/'(- :1v- t* PI::;/'(ate. Rubber
:tv- t* Plate. Rubber
Q' TY
1
CHAN.
ill
Jill
it
..
S E R I Al N~
(I
~
REM ARK S
HL21-
1
1
1
1
1
1
1
1
1
1
1
1
46
M12x25
5
M12x40
51
1.412
51
11.412
8
IM10X35
8
1.410
1
L=1000
1
1
1
1
1
.
NOTE
IBI
MODEL HC230
7'1/-:f :/JI"\-sn
BRAKE COVER ASS'Y
NO.®5-5
REV
SHEET No.
D
MEMO
SECTION.6
OPERATION
~III
'lj,1B
~MI<
==@
~~aDEC. 8
-~
CQNIRQ!
BOX pETA II (A.H. I
®
CQNTROI
SOX! BfAR I
HC 230
IHI
MODEL
HC230
J~n~ ~ iii k:§
n
OPERATION DEVICE ASS' Y
REV NO.
SHEET NO.
1 30 155
[]
® D
6-1
,Jt/:IHII} filii
KEY No.
.1}
PAR T
N o.
0
X
1301 55
1
, F3l1 082 00
1 -1 , F360 969 00
2
, F360 090 07
3
I
4
, F361 288 00
5
I
6
, F360 101 10
7
I
8
, F360 524 00
9
X
9 -1
10
X
10 -1
F361 110 04
F361 165 00
F360 099 07
F360 419 00
•
*
*
*
*
*
**
*
*
5::;*
* * Radio
12
X
F361 166 03
0850 500 07
R
I
P
fti
T
I
o
• lillft
III
N
Q'TV
1
CHAN.
•
iI 1ft -Ii!}
SERIAL N o.
..
~
REM ARK S
HL21-
1
Sh. No. 2-20
1
Sh. No. 2-20
,
Sh. No.6-(]
1
Sh. No.6-50
1
Sh. No. 6-60
1
Sh. No. 6-70
1
Sh. No. 6-20
1
Sh. No. 6-30
1
Sh. No. 6-100
1
~':I'"
F360 307 00
, F360 067 04
C
iI&• •Mn (RIO)
Operation Device Ass'y
~7 ':I ,.. 7 ,,- - Aan (RIll
* Platform Ass'y
~7':1 "'7,,--AMn(R/lI
* Platform Ass'y
.~~ ':I? ;;I'.M.n (~) (R/8)
*Control Box Ass'y(R. H.)
.~~ ':I? ;;I'.cn (1&) (R/1l
* Control Box Ass' y IL. H. )
.fF~ ':I? ;;I'. an I.) (RIO)
* Control Box Ass' y (Rear)
.fF~ ':I? ;;I'.M.n (~:#f) (RIO)
* Control Box Ass'y(Ceiling)
tiff v 1'< -Mn (~) (R/8)
* Control Lever (R. H.)
tI~v/~-an (1&) (R/6)
Control LeverlL. H.)
:tv-*, :3:'- t-Cl-JI.tMn (RIll
Brake Control Ass'y
7117 ~':I HR/O)
Floor Mat
*
0655 515 UA
~
Ii
S
E
D581 052 00
11
12 -1
0
1
Mat
;:tl'tv-o;$' ¥-,.. (RIll
Operator Seat
;:tl'tv-o;$' ¥- tOperator Seat
J: :'-;;:'-i1&ItIDtt-f (Rl7I
Engine Tachometer
;:t--;= -( ;:t._ (RIO)
Audio
1
Sh. No. 10-B[]
1
1
Sh. No. 6-80
1
Sh. No. 6-70
1
Jt :8;
NOTE
IHI
MODEL HC230
-.
iI&._*
OPERATION DEVICE ASS'Y
~ll
®
REV No.
SHEET No, 6-1
•
D
I'd
PILOT LAMP
th ....... tn
"-m-"-m-"
...........- ..,
.. ./11
(
"-...-' Ii
II::~
:I
:l: o:>!
: f.....•.i:
II
!
::
I
.:. :;·. . ;:
~
~~1··
~.'
..~
.-'.
iV'
::
. . . . . . _ .. /
.~
oD
HC230 F36010115 F36010110 F3611400
IHI
MODEL
HC230
~i'l=
l/ J ,-1i€ln ( EmU)
CONTROL LEVER ASS' YCR.H.)
@
REV NO.
SHEET NO. 6-2
J!I:I:Hi~
SM. _it
KEY No.
0
PAR T
N o.
X F360 101 10
XF360 101 15
I
I
F361 114 00
fIlS
0
E
~
CI
aa
S
C
R
I
P
f$
T
I
o
•
It
N
Q'TV
tlfliv/'(-an (R/7)
Control Lever Ass'y
flfli V1'( -an (Rl71
Control Lever Ass'y
flfli V1"( -an (ii) (RIO)
* Control Lever Ass'y
Ui::J ~
HL21-
1
HL21 .....
0783 712 UA
3
0710 114 22
4
0760 710 12
5
0562 100 30
6
0562 080 16
7
0550 100 30
8
0580 100 00
9
0593 100 00
10
0590 100 00
11
4006 119 02
12
0495 126 00
13
0495 075 00
14
0495 074 00
15
0495 065 00
16
4005 148 00
17
0510 000 00
18
--------
19
0858 132 UA
20
4080 000 03
21
0820 067·07
22
0099 001 00
30
xF361 11400
Control Lever Ass'y
1
31
4455 975 00
1
32
4455 976 00
33
4456 077 00
34
4466 201 00
35
0699 003 93
36
0910 950 05
35
0699 003 93
36
0910 950 05
37
0099 015 02
* Box
;fi~?A
* Box
*~?A
* Box
<*'"
* /'Panel
Btm
* Tray, Ash
{lr:J7- ~ t* Grommet
Btm
* Tray, Ash
{lr:J7-~'"
* Grommet
/'(.;( r:J ~ t- '7~"f
* Lamo. Pi lot
* Grip
?'7~"f
* Clamptt
* Band
I]~~?
* Washer
I'(~
S E R I AL
1
2
{II) ~"f
iI
CHAN.
1
I'(JJ/:1
* Valve, Remote Control
7~"f?
* Adapter
"0 "u ~{I
* Ring, "0"
1\1II~f:t;fiJv t* Bolt. Socket Head
1\111 1i:f:t;fi)" ...
* Bo It. Socke t Head
1\111 ;fiJ" t* Bolt. Hex
1\1II7~t* Nut, Hex
.fill!
* Washer, Flat
1'(*lIlI!
* Washer, Lock
I]~~?
* Washer
v/'(* Lever
V/'(* Lever
v/'(* Lever
V/'(* Lever
7~t* AU-:1
Nut
* Sleeve
li:.1!t
1ft
.Jt
• •
N o.
!If
REM ARK S
Ky, No, 30-
1
8
8
Pl1-90B
6
MI0x30
4
M8xx16
4
Ml0x30
6
10110
6
10110
10
10110
4
MID
1
1
1
3
3
3
3
2
9
3
Ilfliv/'(-al'l (iQ) (RIO)
~
-=
;fi~?A
HL21-
1
1
1
1
1
1
1
1
W/SYMBOL-MARK
NOTE
IHI
MODEL HC230
tifF V /'( - ..ill (~ilJ)
CONTROL LEVER ASS'Y(R. H.)
®
REV No.
SHEET No. 6-2
•
D
jU:l:i.~
KEY No.
em.
.-lit
PAR T
N o.
37 -1
0840134 09
38
0099 015 01
38 -1
0840 134 09
39
4458 352 00
m.
BIJ
D
E
S
.!J
C
45
R
* 1'(..(
* Bulb
c ~ '" 7';/-:1
* Lamp, Pi lot
.llIt
* tJl'(* Bulb
* Cover
m*J"'"
*Bolt
40
0691 200 13
41
0691 201 03
lJZa*
* Washer,
42
0690 202 90
*lighter
I
P
T
I
•
o
• s:.1l
11
N
Q' TX
FI at
iii
1ft
'iii-
• •
S E R I Al N~
:1t
REM ARK S
1
1
W/SYUBOL-MARK
1
1
8
yjj7'{~
CHAN.
t.l6x15IUt::A)
8
1
"'1'(-
43
4457 303 00
1
44
*Cover
"'/'(-
4457 304 00
*Cover
1
45
0691 200 10
*Bolt
2
U5x20 Hl::ltt::A)
46
0580 050 00
*Nut. Hex
2
US
47
0691 201 02
Flat
2
1.15
* Washer. Lock
2
US
2
1.15
48
48
0590 050 00
0590 050 00
m*JJ, t'ft.";-~t-
lJZ.*
* Washer.
1'(,*&*
1'(*&*
* Washer. lock
it ;8;
NOTE
IHI
MODEL He230
tifF V /'( -@lL (tiOOJ)
CONTROL LEVER ASS'Y(R. H.)
®
REV No.
SHEET No. 6-2
•
D
MEMO
(1
''If'
ii
H
!!
2
PILOT LAMP
HC230 F36009909
IHI
MODEL
HC230
W
.11= V J\ -;\fin ( ~ {flU )
CONTROL LEVER ASS' YCL.H)
07
® D
REV NO.
SHEET NO. 6- 3
JtI:lUI~
S~
KEY No.
0
.it
PAR T
N o.
X
F36D D99 D7
X
F360 099 D9
C
R
I
P
T
I
• :9:.1'.!
it.
B:
o N
Q' TV
."",vr<-an ttEOOI) tRl6)
.fit
• •
1
D710 114 22
*Adapter
6
D760 710 12
*Ring, "0"
6
Plr-9DB
4
111 Dx30
4
118x16
4
111 Dx30
4
MID
* Washer, Lock
4
1110
Flat
8
MID
4
MID
6
0562 D8D 16
7
D55D 100 30
D580 lDO 00
• .,.,. v/'( -an CtEiIlf) (R/6)
7~::1~
"0 "U~!I
t*80It. Socket Head
7'\1IIRt-t~Jv t* Bo It. Socket Head
7'\1II~Jv t*Bol t, Hex
7'\1IIRt-t~Jv
7'\1117':!t-
*Nut. Hex
I'(*g*
1
9
0590 100 00
10
0593 100 00
11
4D06 119 02
12
0495 404 00
13
04D5 894 00
14
0495 065 00
15
4005 148 00
16
0510 000 00
17
--------
18
0858 320 06
1/1) ':!::1
*Grip
19
4080 000 01
*Clamp
2
*Band
I]':!y.y
*Washer
2
.g*
*Washer,
I]':!y.y
*Washer
v/'(-
*Lever
*-A :;fv- t*Plate. Name
v/'{-
*Lever
7':!t*Nut
AU-:1
*Sleeve
20
0820 067 07
21
0099 001 00
F361 115 00
1
1
2
2
-1
t:
3
."",vl'(-an (RIO)
Control Lever
1
~':!?A
31
4455 978 00
*Box
1
32
4455 979 00
* Box
1
33
4455 980 00
*80x
1
34
4466 201 00
35
-------
Key, No.3D-
2
?7~::1
/'(~
:'If
REM ARK S
HL21-
0562 lDD 3D
~':!?A
~':!?A
1"<*Jv
*Panel
HL21-
1
---
36
0910 950 05
37
0910 95D 09
38
0099 015 03
!le"'':!t* Grommet
1/e"'':!t* Grommet
IH e ':! t- 7~::1
* Lamp. Pi lot
0840 134 09
lIliA
* * Bulb
1
*Cover
2
38 -1
1ft
S E R I AL N o.
1
5
X
iI
Control Lever Ass'y
• .,.,. v /'{ - (tEl tRIO)
*Control Lever
Ui:::J ~ /'()v::1
*Valve, Remote Control
D783 672 UA
30
CHAN.
HL21-
2
8
~
CI
liP
S
1
, F361 115 00
4
E
Control Lever Ass'y
1
3
II
D
1
1
1
jJl'(-
39
4458 352 00
It ..
NOTe
IHI
MODEL HC230
tiff V /'\ -.Ill: (~fJlg)
CONTROL LEVER ASS'y (L. H.)
®
REV No.
SHEET No. 6-3
•
D
Jttb•
.fit
KEY No.
40
41
~
srr.
•
.fit
PAR T
N o.
0691 200 13
0691 201 03
.
s
0
E
rr.
5
:g
R
C
.IDJ.~)"''''
*Bolt
lJZlii*
* Washer, Flat
I
P
Ii
T
I
o
• s:tl1!t
It
N
Q' TV
CHAN.
it
1ft
it
•
II
S E R I A L No.
fit
REM ARK S
8
M6x15(4~I::!'A)
8
U6
.
NOTE
IBI
MODEL HC230
I
"'" V J\" - an:
\ (1r:fln
tifF
CONTROL LEVER ASS'Y (L. H.)
®
REV No.
SHEET No. 6-3
I
D
MEMO
Panel
Remote Control Valve
HC 23
IHI
MODEL
HC230
~ 1'1= i1\ ':I Q
;.z *f:3:a ( 15 1I'lU )
CONTROL BOX ASS' Y (R.H.
REV NO.
® D
SHEET NO. 6-4
jttij.lj
ftIJ.w.
KEY No.
0
.-lit
PAR T
X
F360 090 07
x F360 090 09
1
2
3
4
5
6
ftIJ
N o.
x F361 116 DO
0452 029 00
4466 203 00
0407 020 00
0858 308 07
0858 130 07
~
lit.
E
0
S
C
R
I
P
fI.Ii
T
I
o
• EjM!
Ii
N
Q'TY
.~* ':I tJ Aan (~.) (Rl8)
Control Box Ass'yIR. H.)
.~;tt ':I tJ Aan (~tJ) (Rl8)
Control Box Ass' y IR. H.)
.~;tt ':I tJ Aan (aiM) (Rill
*Control Box Ass'ylltH.1
*
0691 200 13
8
0691 200 09
9
0691 201 03
10
0691 201 02
11
0910 950 19
12
0591 083 DO
13
0756 954 UA
14
15
0710 113 22
0710 117 02
* * Box
0710 114 22
* * Panel
0760 710 12
* * PI ate. Name
0558 100 25
20
0562 100 30
0562 080 16
HL21 .......
1
HL2l .......
•
W/SYMBOL-MARK
2
* * Swi tch, Swing Lock
1
* * Screw, Pan Head
4
M6X15
3
M5X15
1lIE1§JC':ltJ A"':I7-
*
:if
REM ARK S
* *Switch
1J:I'(/J\*,~
* Screw, Pan Head
• •*
* Washer. Flat
*
* *Washer. Flat
lICJl':lt* *Grommet
•••
4
3
1
I\-*'A
* *Harness
I) -=E::J ~ /'(JII:;f
*Valve. Remot Control
1
1
I.JI!*
*Elbow
2
* EIbow. Long
2
C ~ 11 I.JII*
*Elbow. 45"
1)
2
';/11
* Ring.• O'
6
Pl1-90B
*Bolt. Treatment
4
Ml0x25 P=1.25
* Bo It. Socket Head
4
Ml0x30
4
M8x16
1\ARM;tt)II t-
19
It
No.
1
1
nAA"':I7-
Mtl!:J.I;ttJI! t- (II iI)
18
-Ii}
1
*-A :1v-t-
0
17
Iff
S E R I AL
1
/'(*JII
45" I.JI!;tt
16
iI
1
':I tJA
1J:1'(tj\*,~
7
CHAN.
1\A~M;ttJI!
t-
*Bolt. Socket Head
1\A7':1t-
. 4
Ml0
8
Ml0
4
Ml0
21
0580 100 DO
22
0590 100 DO
23
0593 100 00
*Nut. Hex
/'(*,.*
* Washer. Lock
l¥I!i*
* Washer. Flat
24
0495 037 00
*Lever
2
25
0495 065 00
*Lever
2
v/'(-
v/'(-
7':1t-
26
27
4005 148 DO
*Nut
2
0510 000 00
*Sleeve
2
*Grip
2
AU-:;f
111)':1:1
28
0858 131 UA
I]':IY'\'
29
0099 001 00
*Washer
2
l.t ;I:
NOTE
IHI
MODEL HC230
.-
I ' \\ ?
.fF~':J
A*JIll: (i:iilU)
CONTROL BOX ASS'Y(R. H.)
®
REV No.
SHEET No. 6-4
•
D
( ~-----------------
----------------~
'\
I
\
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
\
\
I
I
'-----------------()-----------------~'
,(G).
4
@
1M2!
1
,G).
4
SA
¢
@
41
VIEW A
HC230 F36111200 F36111302 F36111103 F3610940
IHI
MODEL
HC230
lI1
CONTROL BOX ASS' Y(L.H.
® D
REV NO.
SHEET NO. 6-5
;UJ:i.~
KEY No.
ftIl~
PAR T
N o.
0
X F361 110 04
1
, F361 112 DO
2
'.
.it
, F361 113 02
3
, F361 111 03
4
I F361 094 01
ftIl
0
g
~
E
S
C
R
I
P
T
I
0452 015 00
12
13
0550 019 DO
0550 120 30
0593 120 00
Key No. 40-
1
Key No. 70-
'" Box
1
1
~~;f('1t
1
t-
'" Bol t. Hex.
12
118x2o
6
118
'" Washer. Lock
12
118
'" Seal
1
l=350
'" Bolt. Hex.
6
M12x30
6
1112
1112
.11*
'" Washer. Flat
1'<*11*
~-'I-
~~;f('1- t-
.11*
'" Washer. Flat
1'<*11*
14
0590 120 00
'" Washer. lock
6
20
x F361 112 00
/'<*'I-lIllt (RID)
Panel Ass' y
1
1'<*'1t
21
0465 224 00
'" Panel
1
22
0858 107 71
'" Switch. Toggle
3
'" Grommet
1
HfJI-A-'f".lT
?'C;(".It-
23
24
25
0910 950 04
0565 040 08
0590 040 00
26
0591 084 DO
30
x F361 113 02
31
32
33
34
35
0465 228 00
'" Screw
1'<*.11*
4
114x8
4
M4
!
'" Washer. Lock
I\-*A
"'Harness
1
1'<*'I-lIllt (RIll
Panel Ass'y
1
1'<*'1'" Panel
;f(7~~a
3
0690 210 86
'" Volume
3
36
0591 078 00
40
x F3Gl 111 03
HL21 ....
1
;(-9
'" Meter. Potent i 0
0590 040 00
Hl21-
::::J*::;
0858 614 00
0565 040 08
Hl21 .....
1
t.!r(-
:if
REM ARK S
'" Panel Ass' y
1'<*'I-lIllt (RIO)
'" Pane I Ass' y
'" Cover
11
•
til
Key No. 30-
0455 130 00
0590 080 DO
oj;}
1
1'<*'I-lIllt (RIO)
7
10
m
S E R I AL N o.
Key No. 20"'"
'" Cover
0593 080 DO
it
'" Panel Ass' y
0455 129 00
9
ClIAN.
1
. I'<*'I-M.lt (Rill
6
0550 080 20
Q'TV
1
t.!/'<-
8
ft
o N
flt'PIt ".I ? AlIllt (RIO)
Control Box Ass'y
I,<*,I-M.lt (RIO)
'" Pane I Ass' y
;f(".I?A
5
• S:JA1!£
fiji
;f(1):J.-A
::::J*::;
4
M4x8
'" Washer. Lock
4
114
"'Harness
1
'" Screw
/'<*11*
I\-*A
I'<*)ltllllt (RIO)
Panel Ass'y
1
Hl21-
/'<*,1-
41
0465 230 00
"'Panel
1
42
0858 308 01
*Switch
1
A-'f".lT
it •
NOTE
IHI
MODEL HC230
...
AlIt! (~{JJ)
CONTROL BOX ASS'Y(L. H.)
~~~':I
" " ?
®
REV No.
SHEET No. 6-5
•
D
JilItiIH~'
KEY No.
fiB
,.
.~
PAR T N o.
D
:s
81,
E
C
R
A~
':1:;:-
S
-t!:V??
I
P
T
I
• :alii!
Ii
It
o N
Q' TV
43
0858 308 02
* Switch, Selector
1
44
0858 312 04
*Switch. Toggle
1
* Switch, Toggle
5
45
A~
I--d));
0858 312 03
':1:;:-
A~':IT
I--dJ);
KIi**-v:1
CHAN.
iI
..
1ft -It
SERIAL No.
{I
46
0858 312 06
* Cap
8
47
D455 330 00
* Cover
1
0690 016 06
*Hinge
2
0565 030 12
* Screw
8
113x12
*lJE_it
Nut. Hex
8
113
*Washer. Flat
16
113
8
113
48
49
50
0580 030 00
51
0593 030 00
52
53
54
0590 030 00
iu'{t:~~
:::3,*~
1\1117':1t-
/'(,*-*
* Washer, Lock
"':(d,*':1 t- *-V':lT
0699 901 29
*Catch, Magnet
1
0565 040 16
* Screw
6
114x16
:::3,*:,)
1\11.17':1t-
55
0580 040 00
*Nut. Hex
2
114
56
0593 040 00
*Washer, Flat
6
114
114
lJl_1i
/'(,*-*
57
0590 040 00
* Washer, Lock
6
58
0405 175 01
* Plate, Name
6
59
0910 950 04
60
----
*-A:1v-!-dO;(.':It-
* Grommet
4
---
7':11--
61
0858 312 07
*Nut
62
0858 312 08
*Ring
63
0858 312 05
*Switch, Toggle
2
64
0591 310 00
* Harness
1
70
x F361 094 01
71
8
IJ~d
I--dJ);
8
A~':I:;:-
1\-;f.A
J"<'*J);lllL (RIO)
Hl21 ....
Panel Ass'y
1
0873 520 11
*VoluRle
1
72
0858 308 05
* Switch, Selector
1
73
0858 306 01
* Switch
1
74
0840 134 23
* Lamp
1
75
0565 040 08
* Screw
4
114x8
76
0590 040 00
* Washer, Lock
4
114
~tJ.:LA
-t!:V?? A~':IT
A~':IT
7~:1
:::3;f.:')
/'{;f._1i
I\-'*A
0591 723 00
* Harness
1
78
0910 940 22
* Grommet
1
79
D465 223 00
* Panel
1
77
-
REM ARK S
do;(.':1!-/'('*J);
~t
NOTE
IBI
MODEL HC230
fitFiIt
" \'':J ?
~
Amn (i£.ilnI
\
CONTROL BOX ASS'Y(L. H.)
®
REV No.
SHEET No. 6-5
•
D
MEMO
VIEW
OK MONITOR HARNESS
~-. .-
i
0
,
Jj
L~~ _____ ~ _____ ~ __ _
:0
® I:/5):/'E=9
ENG I NE MON ITOR
0
BEHIND OF REAR PANEL
33
H/:J:;:J3J::4UII
;U--;.o7
WARNING
STOP
or
CHECK ENGINE
j
X!!:J-t:II~
Y-1'~}t..IR!!
NEXT COOE/
i
i
i
IDLE SPEED
®
ENGINE MONITOR
L. ------ ---'
.-
m
HC230 F36128800 F36129000
IHI
MODEL HC230
~f'F7I\'Y:J ;z~n
CONTROL
(~ )
BOX ASS' Y ( REAR)
.
{;;\
\.2;
REV NO.
SHEET NO. 6-6
D
JtW.iit 1lIl.il
KEY No.
.~
PAR T
N o.
fill
0
~
CI
aa
E
S
C
R
I
P
T
.ft!~ ':I? Aall (UtI (RIO)
Control Box Ass'Y(Rear)
OK.:t:=?
* Mon i tor, OK
B::t.J1t
* Gauge, Pressure
0
F36t 288 00
1
0881 501 UA
2
0755 601 UA
3
0565 030 08
4
0565 040 25
5
0580 030 00
6
0580 040 00
7
0593 030 00
8
0593 040 00
9
0590 030 00
10
0590 040 00
11
0710 501 02
12
0712 310 50
13
0820 202 00
14
0591 769 00
15
0417 467 00
16
0550 060 16
17
0593 060 00
18
0590 060 00
* Screw, Pan Head
t.I:~'J\*~
* Screw, Pan Head
1\1117':11-* Nut, Hex.
1\1117':11-* Nut, Hex.
:qt.it:
* Washer,
FIat
:qt• •
* Washer, Flat
I~*g.
* Washer, lock
I~*liit:
* Washer, lock
'.I?-':II-* .:r.JI-ifSocket
* Elbow
IJv* Relay
I\-*A
* Harness
'/5?-':II-* Bracket
1\1II~)I- I-* :qtBol•t.•Hex.
* Washer, Flat
I~*&.
* Washer, Lock
20
F361 290 00
.:r.~~~.:t:=? I~*JI-.ll (RIO)
Panel Ass'~ Engine Monitor
t.I:~Ij\*~
I"<*JI-all (RIO)
22
D452 157 00
23
0565 040 08
24
0550 080 16
25
0590 040 00
26
0590 080 00
27
0593 040 00
28
0593 080 00
* Pane I Ass' y
if-':I?A
* Box
t.I:-<'J\*~
* Screw. Pan Head
1\111 if-JI- I-* Bolt, Hex.
I~* • •
* Washer, lock
I~*• •
* Washer, lock
* Washer, Flat
* Washer. Flat
30
F36t 289 00
I"<*)I-Mll (RIO)
Panel Ass'y
21
I
F3G1 289 00
31
0465 274 00
32
0591 857 00
33
0840 134 12
34
0840 134 13
l! •
•••
•••
1"<*)1-
* Panel
I\-*A
* Harness
5~'/
* lamp
5,;/-;/
* lamp
I
ttJ;
o
• :alAi!
It
N
Q' TV
t
CHAN.
iI
JJI
It
•
S E R I AL N o.
{I
:if
REM ARK S
Hl21-
1
1
3
M3x8
4
M4x25
3
M3
2
M4
3
M3
4
M4
3
M3
4
M4
1
1
2
1
1
2
U6x16
2
U6
2
M6
1
Hl21-
1
Key. No, 30-
t
4
M4x8
2
M8x16
4
M4
2
M8
4
M4
2
M8
1
Hl2t-
1
1
1
1
NOTE
IHI
MODEL HC230
f1f1:ij{ ':J ? A.lll (.)
CONTROL BOX ASS'Y(REAR)
®
REV No.
SHEET No. 6-6
•
o
JU:H_.ft
KEY No.
=fA
_it
PAR T N o.
35
0858 312 03
36
0858 312 05
37
0858 312 06
38
0858 312 07
39
0858 312 08
0
=
E
I--~)It
fA
S
C
:s
R
I
P
fIJi
T
I
o N
• lUI1!t
It
Q' TV
CHAN.
• ••
.-
®
•
iI m .j}
SERIAL No.
REM ARK S
'A"'f,,'1-
* Swl tch, Toggle
I--~)j, 'A"'f,,'1* Switch, Toggle
""''?~::t
* 1",,1-Cap
* Nut
I)';/V
* Ring
1
1
2
2
2
it •
NOTE
IBI
MODEL HC230
,-
IlfF*
" \'':J ?
~
'" )
MII (.
CONTROL BOX ASS' V(REAR)
REV No.
SHEET No. 6-6
o
MEMO
·~-~----~.~
••••
~#~~.-
.. -.--.------
~--~::~------
:---t-...
~-- 'm~~lm~
· -~~~-.~----'-----I --:'r-~
I
I
o
~
I
_~___
i
I
i
i
i
'ii"- :
I
"III!
-+::1
4
-'-='-71-
I
mr=:
____ mtJ~
,-----------------------1
~
i
__
=L __
!
!
T/
ir; II i
:
I
i
UJi!
~-
- - . !
~-.-".---_
J..
i _ .. _.--.. _--_ .. _---
i
i
i
1
I
••
i
•• _
DETAIL A
~OPERATOR
:
i
!
i
CAB REAR
AI R COND I T I ON I NG
SOCONTROL SW.
:1
i
••
L- ~~. -..1'1
L~_-~_~. _ . ~
I:
I
i
L _______________________ ~
OPERATOR CAB REAR CEILING
~"
=~"j
..
.
HC230
IHI
MODEL
HC230
CONTROL
BOX
I
130155 F36116500 F36116603
ASS' Y (CE I LING)
REV NO.
SHEET NO.
@
6-7
lI1
D
Jttt\.~
KEY No.
$~
.. it
PAR T
N
o.
co
SIS
0
E
~
aa
S
C
R
I
P
ft;
T
I
o
• :alt1!E
It
N
Q'TY
F361 165 00
Control Box Ass' y (Cei ling)
1
0857 060 41
2
0455 040 12
*Speaker
~ ':II:'~!J' *~
* Screw. Tapping
8
Audio
1
* Radio
1
~1:'-jJ
F361 166 03
0850 500 07
• •
1ft it
S E R I A L No.
1
-
REM ARK S
Hl21-
2
;t-T.( ;t• • (R/OI
7~;t
4
iI
.fFiIt·:J!J ~8tl (~#) (RIO)
0
3
CHAN.
U4x12
Hl21-
AMlFM WID Cassette
N. C. S. -America
it •
NOTE
IHI
MODEL HC230
..
• fF~
" "':J? ~ *-III (~#)
CONTROL BOX ASS'Y(CEILING)
®
REV No.
SHEET No. 6-7
•
D
(0
10
e
1--:
i
L ____ _
~ ..
DETAIL
A
HC230 F36006704
IHI
MODEL HC230
I::::';Y::::'; IQI
~
~
m
II]
1"1
ENGINE TACHOMETER
REV
NO.
@
SHEET NO. 6-8
o
!Jt~"
KEY No.
.~
_-lit
PAR T
N o.
m.
II
0
E
S
C
:g
R
.:r.~:;~I§I&ItJfJlt-:t
0
~
X F360 067 04
I
P
Ii
T
I
o
0452 073 00
2
4435 906 00
3
4435 907 00
4
0465 088 00
5
0840 134 03
6
0855 003 94
6 -1
0840 134 09
7
0840 .134 04
8
0565 060 16
9
0565 030 08
10
0567 080 16
11
0590 060 00
12
0590 030 00
13
0661 800 01
14
0661 BOO 02
iI
•
If! 'it
SERIAL No.
(I
~
REM ARK S
(RI7l
Engine Tachometer
1
~'.!I?A
1
• :ail'!!
CHAN.
It
Q. TV
N
* Box
77~:;
* Flange
77~:;
* Flange
I~*J"
* Panel
1~-1't1'.!1 ~ 7~~
* Lamp, Pi lot
1~-1't1'.!1 ~ 7~~
* Lamp, Pi lot
.~
* 1~-1't1
* Bulb'.!I ~ 7~~
* lalllP, Pi lot
t.I:~/J\*:;
* t.I:~/J\*:;
Screw. Pan Head
* Scre~ Pan Head
i'\1II~t-.tJJ:*:;
* Screw. Set
1'(*_*
* Washer. lock
1'(*_*
* Washer,
lock
1§161t
* Tachometer
7']- :/--1/
* Meter. Hour
HL21-
1
1
1
1
1
1
1
1
8
IM6X16
4
IM3XB
2
M8x16
B
M6
4
M3
1
Hl21 .....
1
it
NOTE
IHI
MODEL HC230
.. ':.' A =
J:;/y;/l§I&itlflf;t
~
ENGINE TACHOMETER
®
REV No.
SHEET No. 6-8
D
VIEW A
.
/
I
.-L_..
I©\\
,'-.::.
.
\.
_.::::r.. _··.0 )·').
..- ..- - .
l!..........
.. '.1
,
VIEW B
"""'''''''i'
o l:!'
~i!~. ~
"r
I:
~
.. '..
-0[1.,
1::.
I
rt
T'
~1
70 74
"... ..
•
VIEW C
. ,
S4
mfllll
B
ijjTC0
DETAIL G
VIEW
VIEW D
HC230 F360 2400
IHI
MODEL
HC230
7v-~
::J;';,",O-JIA€lli
BRAKE CONTROL ASS' Y
REV
NO.
@
SHEET
NO.
6-10
D
• .ra
Rl:IlWit
KEY No.
.it
PAR T
N o.
0
X F360 524 00
1
F360 525 00
2
0756 383 UA
3
0414 742 00
4
4424 397 00
5
4517 030 00
6
4498 052 00
7
0495 375 00
8
0495 376 00
9
0490 088 00
10
0490 087 00
11
4491 212 00
12
4491 213 00
13
4501 631 00
14
4501 632 00
15
4491 234 00
16
0437 045 00
17
4056 082 00
18
4170 312 00
19
x 5370 363 00
0
=
E
:g
CI
1111
S
C
R
I
P
it
T
:1v-.:t- ::J::'- t-tl-Jvan (Rill
Brake Control Ass'y
:1v-.:t- ::J:.-t-tl-JldR/1)
Control. Brake
*
:1v-.:t- I'Vv:1
* * Valve. Brake
:1'77':1t* * Bracket
:1'77':1t* * Bracket
'77%':It* * Ratchet
v/,\* * Lever
v/,\* * Lever
v/'\* * Lever
I) :'-?
* * Link
I) :'-?
* * Link
IJ:'-?
* * Link
I) :.-?
* * Link
""'~Jv
* * Pedal
""'~Jv
* * Pedal
I) :.-?
* * Link
:1tl':l?
* * Block
tl':l? :tv- t* * Plate. Lock
~:tIJ:'-!I
* * Spring
A-( I'{JJ, I::!':'-Mn (RIO)
* * Swivel Pin Ass'y
* * * 1'{71J:'-!I
Pin
* * *A Bearing
t- ':I/'(-~Jv t-an
* * Stopper
Bolt Ass' y
iJ/'(* * Cover
A"",-"!t
* * Spacer
* * Spacer
tl':ltt
* * Rod
I::!':'* * Pin
* * Pin
I::!':'* * Pin
* * Pin
I::!':'* * Pin
* * Pin
* * Pin
I::!'::'* * Pin
I
o
• Jf.1l11
It
N
Q' TY
1
CHAN.
•
iI Iff .Jt
S E R I II L No.
.
~
REM ARK S
HL21-
1
2
1
2
2
2
1
1
2
2
2
2
2.
2
2
3
2
2
2
I::!':'-
19 -1
4019 327 00
19 -2
0630 600 13
20
I
5372 030 00
21
4457 217 00
22
0040 100 01
~"",-"!t
23
4040 335 25
24
0020 037 00
25
4012 010 12
1
2
2
Key No. 90....
2
2
4
2
1.112x100
2
I::!':'-
26
4011 077 01
27
4011 077 05
6
2
I::!':'-
28
4011 077 09
29
4011 278 02
2
2
I::!':'-
30
4013 720 00
2
I::!':'-
31
4013 896 00
32
0012 033 00
it •
2
1
. NOTE
IHI
MODEL HC230
-:1
:.f :::J :Y i' IJ - ) V *.6. II
v-BRAKE
CONTROL ASS'Y
®
REV No.
.SHEET No. 6-1 0
•
D
•
.Hi
PAR T
.iJN o.
lIS
0
86
E
C
S
*i
R
I
P
T
I
• :uu!t
Ii
I/(
o N
Q' T
iI
SE
• •
1ft .fiJ
I A l No.
..
REM ARK S
IJe~
33
0599 060 50
34
0599 030 30
35
4014 000 02
36
4014 000 01
37
4592 110 00
38
0630 600 43
39
0603 713 31
* * Pin. Cotter
IJe~
* * Pin,
Cotter
7-( ~~
* * Pin.
Eye
7-( e~
* * Pin.
Eye
?-(.y I\-,*;A.
* * Harness
"<-7IJ~~
* * :Braring
- ~Jv "<-7!J ~~
* * :Bearing,
Needle
- ~JJ, "<-7 ~~
* * :Bearing,
Needle
- ~JJ, "<-7!J ~~
* * Bearing, Needle
: - ~Jv "<-71) ~~
1)
40
0603 708 61
41
0603 708 50
42
0603 788 21
43
4031 382 00
44
0870 029 00
45
4580 722 00
46
4580 721 00
47
4170 006 00
48
0712 310 51
49
0710 100 98
50
0712 312 30
51
0712 310 41
52
4072 484 01
53
0710 113 33
54
0712 319 12
* * Bearing, Needle
C-'5
* * Roller
!J~~ "" ;A.-(~T
* * J'(~
Swi tch. Limit
tt
* * J'(~
Pad
tt
* * ;A.-:tl)~~
Pad
* * ZJJ,;fSpring
* * Elbow
ZJv;f* * Elbow
~lI~\7~-:t~
* * Adapter. Reducer
45" ZJv;f* * Elbow. 45·
§lI~'::J,*~?
* * Connector,
Reducer
zJJ,;f* * 45'
Elbow
§lIt \ZJJ,;f* * EI bow. 45° Reducer
* * •Union
0' I)
* * ,Ring,
'0'
0'
* * 1\111
Ring. '0'
;f-IJ, t* * 1\1IJ
Bol t. Hex.
;f-Jv t* * Bo It. Hex.
1\1II~Jv t* * 1\111
Bol t, Hex.
;f-Iv t* * Bol t, Hex.
2
tf>6x50
8
tf>3x30
10
2
2
4
6004UU
4
12
2
5
2
2
2
2
2
2
2
PF1/4xPT3/8
2
PF1/2xPT3/8
2
PT1/4xPF3/8
.:l.:;t~
55
4072 930 02
56
0760 710 16
57
0760 710 19
58
0550 060 16
59
0550 080 16
60
0550 120 20
61
0550 120 40
62
0550 120 55
63
0562 080 25
64
0562 120 25
~~
I)~~
1\1IJ ;f-Jv tBol t. Hex.
4
2
10
B
10
B
* * 1\jljRt-f~)J, t* * Bolt, Socket Head
1\jIjRt-f;f-JJ, r
* * Bo I t, Socke t Head
6
2
65
0567 060 08
**
66
4004 322 01
**
1\1IIRt-f.LI:,*Y
Screw. Set
;f-? ~ '" ~ ~ ;f-Jv t80 I t. Button Head
2
8
4
• • 7~'"
It •
NOTE
IBI
MODEL HC230
:1 V-=f ::J ~ i' [] -)V fl 1L
BRAKE CONTROL ASS'y
®
REV No.
SHEET No. 6-10
D
JP.W.-i1 tl!JliA • .J!t
KEY No.
PAR T
N o.
68
0580 120 00
69
0583 120 00
70
0590 120 00
71
0590 080 00
72
0590 060 00
73
0593 060 00
74
0593 120 00
75
0593 300 00
76
4006 568 00
77
0550 080 14
78
4070 001 25
79
4070 001 64
80
4070 056 03
81
4070 056 12
82
4070 006 26
83
4070 006 68
90
x 5372 030 00
91
4004 297 00
S
0
E
~
CI
AA
S
C
R
I
P
T
I
•
fIJi
8;
o N
Q' TY
lijl'l!
CHAN.
iI
i'\1fIj-~'"
* * Nut, Hex.
i'\1fIj-~ '" (tf.:t-~)
* * It.:t-Ii-ll
Nut, Hex. (L H. Screw)
* * Washer, lock
It.:t-Ii-ll
* Washer, lock
It*Iiit
* * Washer, lock
lItl!iit
* * Washer, Flat
lIt.it
Flat
* * Washer,
lItIiit
* Washer, Flat
?~~'\"
* * Washer
i'\1fI iIi)v '"
* * Bol t, Hex.
* *-AHose
*-A* Hose
110
110
* *-AHose
*-A* Hose
* *-AHose
*-A* Hose
A- '" ~ It iIi)v "'lilt (RIO)
Stoper 80lt Ass'y
iIi)v'"
* Bolt
III
-Ii}
• •
S E R I AL N~
:lIf
REM ARK S
14
M12
2
M12
42
""2
10
M8
10
M6
8
M6
34
M12
4
M30
2
2
M8X14
1
l=3000
1
l=4400
1
L=600
1
L=3000
1
L=3300
1
L=4650
1
1
Hl21 ......
M12X70
:;fAJII
92
0690 200 20
93
0565 040 16
94
0593 040 00
* Rubber
* Screw, Pan Head
l'fll!iit
* Washer, Flat
~I'{/J\.:t-~
1
1
M4X16
1
M4
a;: •
NOTE
IHI
MODEL HC230
[J -)'" *.6. lL
BRAKE CONTROL ASS'y
:1V:f- ::::J';,' "
®
REV No.
SHEET No. 6-10
•
D
-
.. -~ ..
.. ~- .. -
'2
VIEW A
o
HC230 537258500
IHI
MODEL HC230
7- I--- AD'Y I---JlA€Lu
FOOT THROTTLE ASS' Y
REV NO.
SHEET NO.
@
6 - 11
D
JtW.it Sfill . i t
KEY No.
0
X
N o.
5372 585 00
1
4428 341 00
2
0653 800 01
3
~
PAR T
X
5381 387 00
4
0873 460 01
5
0810 404 02
6
0820 653 40
7
0820 652 20
8
4457 182 00
9
4172 011 00
10
4498 269 00
11"
4020 905 00
12
4002 000 04
13
0494 606 22
14
0618 116 15
15
0910 940 53
16
-------
17
0550 080 16
18
0565 060 55
19
0562 040 25
20
0565 040 08
21
0584 120 00
22
0580 050 00
23
0590 120 00
24
0590 080 00
25
0590 060 00
26
0590 040 00
27
0593 040 00
28
4498 277 00
29
4020 871 00
30
4005 172 00
31
0583 050 00
32
4007 596 00
ill
0
E
:g
CI
pp
S
C
R
I
P
T
I
f$
o
• lLMU!
Ill;
N
Q'TY
CHAN.
it
7-1'- AO ':II'-J"lIln (RIO)
Foot Throttle Ass'y
1
~7'T'1'-
* Bracket
~~)"
* Pedal
~:,,1t-an
* Sensor Ass' y
;fET:--~a:";;!'-?
* * Potentiometer
'T-~J", *1':1? .... ?
* * Cable.
Cabtyre
4P;IJ:17
* * Coupler
-~ I
* iJlt.* Termina
* Cover
A/I) :--V
* Spr
ing
Vlt.* lever
O':lt:
* Rod
I) - y ;J{J" I'* Bol
t. Reamer
A/I):--V ~:-* Pin. Spring
-:1':1~:--V
* Bushing
VO;;!.':II'* Grommet
m
jJ
• •
S E R I Al No.
:At
REM ARK S
Hl21-
1
1
1
1
1
1
3
1
I
1
1
1
I
4>4X22
2
1
--
~1IJ;J{J" '"
* Bol t. Hex.
t.I:-<'/J\*~
* Scre~ Pan Head
~1IJ~t-t;J{)" I'* Bolt. Socket Head
t.I:-<'/J\*~
* Screw. Pan Head
':I '" (II EO
* Mt&J!I:t
Nut. Treatment
~1IJ:t':l'"
* Nilt. Hex.
1~*l!I*
* Washer. lock
It.*l!I*
* Washer. lock
I~*li*
* Washer. lock
I~*li*
* Washer. Lock
.Shti
Flat
* Washer.
VI'(* Lever
O':lt:
* 7':11'Rod
* Nut
~1fI7':1 '" (ti:*~)
* Nut. Hex. (L H. Screw)
~A
* Shim
4
M8X16
2
M6X55
1
U4X25
2
U4X8
1
M12 P=I.25
5
US
1
U12
4
U8
2
U6
3
M4
1
M4
1
1
1
1
US
1
II
NOTE
IHI
MODEL HC230
7-t-- A IJ ':J t-- J"*ll.ll
FOOT THROTTLE ASS'Y
®
REV No.
SHEET No. 6-11
•
D
SECTION
A
17
h
}-J
"---- I
,-----
___ J
,.
:::
0
_'~
L ______ Jl ----------li-
T
___ _
I
L__
~
..
I---'-----j
.-------,
,
.~
__________________.________
-------~.
=~=~:·_L
~-----=:J
HC230 F36052100 F36052200
IHI
MODEL HC230
~ [QJ
[f]
0 '':; ? 1r§ rr
SWING LOCK ASS' Y
REV NO.
SHEET NO.
® D
6- 13
J!W.~
• til.
.~
PAR T N o.
KEY No.
0
1
2
3
4
5
X
X
F360 521 00
F360 522 00
4422 758 00
0
•
S
C
R
P
I
T
I
It
o N
Q' TY
0019 080 00
4011 540 00
... Lock
1
Hl21 .....
Ass'~
~7'T~,..
Swing
...... Bracket
...... Pin
1
~!.'
...... Pin
1
~!.'
4012 483 00
...... Pin
1
~!.'
1
~!.'
...... Pin
1
~IJ !.'~
0857 320 UA
10
0599 030 30
11
-----
... "'Cylinder
1
...... Pi n, Cotter
4
IJ~:'"
7-1
---
~!.'
12
4014 000 02
...... Pin, Eye
1
13
0550 080 16
...... Bolt. Hex.
1
M8x16
...... Washer, Lock
1
M8
2
M8
14
15
16
0590 080 00
0593 080 00
0820 653 UA
1i:1fIiltJj, tI~*&*
lJtBl*
...... Washer. Flat
::J*??
...... Connector
1
A~-1t
17
18
19
20
4040 533 00
0593 200 00
0580 080 00
0599 050 50
:iIf
1
~!.'
7
..
REM ARK S
1
...... lever
...... Pin
9
II! .q. II
S E R I A L N o.
iI
HL21 .....
4012 481 00
4019 860 00
CHAN.
1
1lfE1§11J~?.n
v/~-
4498 492 00
• :a.a
fti
llIU!l1J ~ ~a.n (Rill
lock Ass'y, Swing
6
8
:g
til.
E
...... Spacer
1
lJtBl*
...... Washer, Flat
1i:1IJ7~'"
...... Nut. Hex.
'J~!.'
...... Pin, Cotter
jJ/~-
21
4457 339 00
...... Cover
22
0550 100 20
23
0590 100 00
I'<*BI*
...... Washer, Lock
24
0550 120 30
25
0590 120 00
2
M20
2
M8
2
q, 5x50
1
1i:1fIiIE)L- t...... Bol t. Hex.
2
M10x20
2
Ul0
... Bolt, Hex.
4
M12x30
... Washer. lock
4
U12
1i:1f);ltJL- ,..
1~*Bi*
lJt&*
26
0593 120 00
... Washer, Flat
4
M12
27
0551 120 60
... Bolt. Hex. (Full-Thread)
1
M12x60
28
0580 120 00
... Nut. Hex.
1
M12
1i:1fIiltJL-,.. (~*~)
1i:1fI7~'"
11 if;
NOTE
IHI
MODEL HC230
.I§l
A
C
':I?*!ll:
SWING LOCK ASS'y
®
REV No.
SHEET No. 6-13
I
o
MEMO
SECTION 7
POWER UNIT
HC230 F33645000-1
IHI
MODEL HC230
/\fJ -
l2J
:1= 'Y "m'3.IT
POWER UNIT ASS' Y
REV NO.
SHEET NO.
® D
7-1
VIEW B
VIEW D
I 'W/AIR CONDI I lONER
'STANDARD'
HC230 F3304S000-2
IHI
MODEL
HC230
/\f")-
J='Y"~rr
POWER UNIT ASS' Y
REV NO.
SHEET NO.
@
7- 1
L?J
D
.......
·l2Iw.:aa
'
~~
fIJ&
,KEY No.
0
.~
N o.
PAR T
X
F330 450 00
g
0
~
/fA
E
S
i/f']- .::L=:;I
R
C
I
P
T
I
JIl;
o N
• :a1l1!l:
lie
Q' TV
",an IR/4)
Power Unit Ass'y
1
I.~y~
1
0667 653 UA
2
0668 587 UA
CHAN.
;m
J!IiI
it
..
S E R I Al N o.
•
HL21-
* Engine
5YI.-::$7
1
QSC 8.3
* Radiator
1
IKey No. 50-
4
1
1lfi1i5r<-
3
0910 930 99
4
0414 186 00
* Rubber, Cushion
;/5'T:;It* Bracket
5
0414 187 00
* Bracket
6
0775 551 30
7
0775 551 29
8
4070 572 25
9
0690 078 14
10
0690 074 18
11
0729 910 33
12
0756 725 UA
13
------
14
0430 151 00
15
0430 146 00
16
0401 073 00
17
0416 882 00
18
0910 860 07
19
0558 201 20
20
0558 120 50
21
0555 160 40
22
0550 160 40
23
0550 100 25
24
0584 200 00
25
0584 120 00
26
0595 200 00
27
0595 160 00
1
;/5'T:;It-
*-;;c.
* Hose, Radiator
5YI.-::$7 *-;;c.
* Hose. Radiator
*-;;c.
* Hose
*-;;c. !J5~"f
* CI amp, Hose
*-;;c. !J5~;t
5YI.-::$7
1
1
1
=1000
4
* Clamp. Hose
t:v:'- ::J:;I!J
* Cock.
Drain
;t.J-i:.-::$7 1'()It;/
* Valve. Car Heater
2
1
2
-
IH;t
* IH;t
Pipe
* Pipe
;;iA ;tv- '"
* Plate. Rubber
;/5'T:;It* Bracket
;;c.~:.-~ ~-'It
* UJ!I!;Jt,,,,,,
Seal. Spong
(11151)
1
*80It. Treatment
.~J!I!;JtJIt t- (11151)
* 801 t, Treatment
2
IM20x120
4
IM12x50
8
IM16x40
4
M16x40
22
Ml0x25
4
M20
4
iMl2
4
11.420
8
IM16
1
1
1
4
.~J!I!;Jt)1t '"
* Bolt. Treatment
~1ft;Jt)1t '"
* 801
t. Hex.
~1I!I;ffJIt t* Bolt. Hex.
Itl~J!I!7:;1 t- (11151)
* Nut, . Trea tllent
.~J!I!7:;1 t- (11151)
* Nut. Treatment
tAll:J!I!Ii*
* Washer. Treatment
.ll:J!I!Ii*
* Washer. Treatment
t!ll:J!I!Ii*
28
0595 120 00
* Washer, Treatment
8
IM12
29
0593 160 00
* Washer. Flat
4
!M16
12
1.410
4
IM16
22
IM10
30
0593 100 DO
;;P;l!lh~
;;p;&*
* Washer. Flat
1'(*,_*
31
0590 160 00
32
0590 100 DO
33
0858 604 00
34
-
itt
REM ARK S
* Washer. Lock
1"<*'• •
* Washer. lock
*iAi!~'!t
* Sensor. Water Temp.
1
-
-
l}: •
NOTE
IHI
MODEL HC230
J'( r:J
-
.::L'=' ~,':J
I'an
POWER UNIT ASS'Y
.
®
REV No.
SHEET No. 7-1
D
I
'i't•
.§t
iKEY No.
S Ii& • it
PAR T
N
~
o.
DES
,~..d
35
0550 120 30
36
0590 120 00
37
0593 120 00
C
R
I
P
It
T
ION
•
Q'TY
1LtiUi
iI
CHAN.
SERIAL No.
JIiI
Jt
•
•
=-
REM ARK S
,..
* Bol t. Hex.
/"<*&*
* Washer. Lock
* Washer. Flat
•••
4
M12x3o
4
IU12
4
M12
10
IM10
38
39
"~;"'..y
40
4006 11902
41
0077 012 00
* Washer
-:1~V
* Plug
42
069007803
* Clamp
50
0668 587 UA
51
0668 587 01
Radiator Ass'y
~::JI.-? 111
* Radiator (1)
1
(7~':/-:1
1
~::JI.-?Iln.
~ ::JI.-?
(RIO)
1
1
::::J 7
52
0668 587 02
53
0668 587 03
54
0668 587 04
55
0668 587 05
56
0555 100 50
57
0595 100 00
58
0668 587 09
59
0668 587 06
* Core. Radiator
::t-..y~-:1
* Cap
~::JI.-? (2)
* Radiator (2)
~~I.-? ::::J7
* Core. Radiator
P.AMJ.I~JIt '"
* 801
t. Treatment
M~J.lg.
* Washer. Treatment
(7~;"'3':/
* Cushion
;t..( lit (7-~
* Cooler. Oil
0555 100 25
*80It. Treatment
12
60
1
1
1
1
4
Ml0x50
16
IMIO
4
1
.~J.I~JlI''''
I.7-
(7-~
61
0668 587 07
* Cooler. Air
1
62
0555 120 35
* 801
t. Treatment
77':/ jj..( j:
4
63
0668 587 08
* Guide. Fan
1
64
0555 120 25
*80It. Treatment
70
F330 271 01
Guard. Fan
1
70 -1
F330 271 02
Guard. Fan
1
M~J.I~IIt'"
M~JI~/1t
,..
77 ':/ jj - ~Iln.
* Guard.
77':/
IM10x25
IMI2x35
M12x25
8
7 7 ':/ jj - j:lllt
77':/
HL21-
jj-~
HL21 ......
STANDARD'
WIAIR COND ITI ONER'
Fan
1
, STANDARD'
0668 554 UA
* Guard. Fan
1
'WIAIR CONDITIONER'
72
D470 261 00
1
"W/AIR CONDITIONER'
73
0550 100 25
4
Ml0x25
74
0590 100 00
4
MID
75
0593 100 00
4
iMIO 'STANDARD'
75 -1
0593 100 00
* Guard ,..
* Bolt. Hex.
/"<*g*
* Washer. Lock
.g*
* Washer. FIat
.g*
* Washer. Flat
2
IUIO 'W/AIR CONDITIONER
71
71 -1
0668 552 UA
jj-j:
jj-~
~1f;J~JIt
.,~;...-v
76
4006 119 02
I
* lasher
2
tit II:
NOTE
IBI
MODEL HC230
I'<? -
.":1'=' ':J
"*lin
POWER UNIT ASS'Y
®
REV No.
SHEET No. 7-1
D
DETAIL
A
HC230 F33021700 F3303S000
IHI
MODEL HC230
IPQI)-:;t-
[]
75< 7:173
AIR CLEANER & MUFFLER
REV NO.
SHEET NO.
® D
7- 2
.
~I+'••.g.
tim. tf.Jt
ID----'!o.
0
PAR T
X
N o.
F330 217 00
!i
0
E
C
0745 248 UA
1 -1
0745 239 02
1 -2
0745 248 02
2
0745 240 UA
3
0690 078 20
4
0745 230 UA
5
0699 115 UA
6
0775 550 37
7
D522 060 00
8
0550 100 20
9
0593 100 00
10
0590 100 00
11
0775 55047
12
0522 062 00
*
**
* 11:;
* t:
* Band
*-A 177:;;1
* CI amp, Hose
;1v 171)-7
* Pre-Cleaner
v~.:1-'!t
* Reducer
I.7 *-A
* Hose, Air
?'17t* 1\111
Duct
;It,,, t* Bolt, Hex.
!fLJ!I!*
* Washer, Flat
11*J!I!*
* Washer, lock
I.7 ;It-A
* Hose, Air
~17 t* Duct
F330 350 00
~77un (R/2l
Muffler Ass'y
X
~77
21
D430 119 00
22
0550 120 25
23
0593 120 00
24
0590 120 00
25
0715 010 02
26
0537 104 99
27
0415 928 00
28
0550 120 35
29
0580 120 00
R
I. 7 17 U-7Un (RIO)
Air Cleaner Ass'y
I.7171)-7
Cleaner, Air
7?? I.v,c.:; tElement, Outer
.f:;7 I. v,c.:; tElement, Inner
1
20
~
&i
S
* Maffler
1\111 ;It,,, t* Bolt, Hex.
!fLJ!I!*
* Washer, Flat
11*&*
* Washer. lock
::J*17?
* Connector
* Tube. Copper
-:177':1t* Bracket
1\11.1 ;It,,, t* Bol t. Hex.
1\1117':1t* Nut. Hex.
II.
I
P
T
I
iIJ;
o
• s:.'I!t
It
N
Q'TV
1
CHAN.
•
it .1ft it
S E R I A L N o.
.
REM
ill
ARK S
Hl21-
1
1
1
2
4
M20
1
1
1
1
12
IMIOx20
12
IM10
12
MID
1
1
1
Hl21-
1
6
MI2X25
8
M12
7
M12
1
1
ell 10x400
1
1
M12X35
1
iM12
.
~
NOTE
IBI
MODEL HC230
:x. 7 !JIJ -7 &. -::(77
AIR CLEANER &MUFFLER
®
REV No.
SHEET No. 7-2
o
aD
I
"'--------------
2
@
HC230 F33021800 F33005200
IHI
MODEL
HC230
[2]
~ 7"9:'; ?1lXf1
SUB TANK ASS' Y
REV NO.
SHEET NO.
(§)
7-3
0
._-_ ..
6M-1.,g
J<_EJNo.
0
$.i fi-=r
PAR T
N o.
"!t:1
X F330 218 00
X F330 052 00
2
0668 302 UA
3
0413 475 00
4
0550 080 20
6
7
0550 080 25
0580 080 00
0590 080 00
~
CI
1111
E
S
R
C
I
P
T
I
It
o N
Q' TV
CHAN.
iI
Jt.I -It
S E R I Al
Tank Ass'y, Sub
~ :'-9an. (RIO)
* Tank Ass' y, Sub
"!t:1 ~:'-9
* * Tank, Sub
/77".1'"
* * Bracket
1t1lliftJI.- '"
* '" Bol
t. Hex.
1
.
81
N o.
HL21-
1
1
1
2
IU8X20
1
IU8x25
'" '" Nut, Hex.
t
IU8
'" '" Washer, Lock
3
U8
1t1lliftJI.- '"
'" '" Bol t. Hex.
1t1ll7".1'"
It*lI*
itt-A
0070 020 04
* Hose
itt-A
1
L=1000
9
0070 020 18
'" Hose
1
IL=1650
'" Clamp
3
'" Clamp
2
97:.-:1
0690 081 62
97:.-:1
11
4080 000 04
12
0580 100 00
13
0593 100 00
14
0590 100 00
=-
REM ARK S
8
10
~
• S.1!t
fJJ\
~ :'-9~f.t (RIO)
"!t:1
1
5
II
0
1\:1117".1'"
.11.
*
'" Nut, Hex.
Washer, Flat
It*lI*
* Washer.
Lock
2
iU10
2
IUlo
2
U10
.
NOTE
IBI
MODEL HC230
"!t:1 ? /?lfl#
SUB TANK ASS'Y
®
REV No.
SHEET No. 7-3
D
HC230 F33031S00
IHI
MODEL
HC230
5EB EE 71\ :;.,t 7 itEl n
HYDRAULIC PUMP ASS' Y
REV NO.
SHEET NO.
[2]
® D
7-4
lJsfA
.~
PAR T
0
N o.
X F330 315 00
0450 005 00
D
•
S
C
P
ft;
T
I
• KIM!
It
o N
CHAN.
3
0780 011 UA
4
0780 012 UA
5
0651 452 UA
* Coupl ing
6
0285 269 00
7
4070 361 29
* Tube
*-A
* Hose
8
0710 113 22
* Elbow
9
0710 113 66
* Elbow
10
0711 402 02
11
4072 401 00
12
0712 310 50
13
0712 31040
14
0712 311 51
* Adapter
::J*??
* Connector
.J:)";IE
* Elbow
45· .J:)"iIt
* Elbow. 45'
.J:J"ifE
* Elbow. Reducer
15
0754 142 UA
* Coup Iing
0760 710 25
* Ri ng, • O'
1ft
it
• "
S E R I AL No.
.-
REM ARK 5
HL21-
tJ-:J::1I)~~
7:J.-::1
.J:J";IE
I.J";IE
7~::1?
tJ-:J::1I)~~
• o·
I) ~~
• O' I)
2
3
2
~~
18
0760 716 05
* Ring•• 0-
19
0760 716 30
*Ring, '0'
20
0760 312 25
* Ring, '0'
21
0562 200 60
22
0562 120 70
23
0555 120 35
24
0555 120 25
25
0595 120 00
26
PF3/8XPT1/4
3
P24-90B
~~
* Ring, '0'
• O' I)
6
P11-90B
• O' I) ~~
• O' I)
~~
1\1JJ~ftifEJ" J-.
* Bolt. Socket Head
1\1JJ~ftifE)" J-.
*Bolt. Socket Head
.~~..iltJ" J-.
* Bolt. Treatment
.~"ifEJ"J-.
4
4
4
4
0590 120 00
* Bolt. Treatment
.~..-*
*Washe~ Treatment
/'(*-*
* Washer. lock
27
0418 052 14
*Bolt. Treatment
12
28
0418 054 12
* Bolt. Treatment
8
0006 039 02
* Washer
12
8
29
iI
;IE~::1. ~AJ-.~
* Pump. Piston
:¥.y ;IE ~::1
* Pump. Gea r
:¥.y ;IE ~::1
* Pump. Gear
0760 710 12
I
(RIO)
0780 061 UA
17
R
Hydraulic Pump Ass'y
7-A
* Case
2
16
:s
sfA
E
~~"ifEJ"J-.
M~";f-),,J-.
I]-:JY-\'
I]-:JY-\'
30
0006 039 03
* Washer
31
4436 062 00
32
0710 102 02
33
0414 204 00
* Flange
A " I) - J-. .J:)J..;tE
* EI bow. Street
;/57-:Jt* Bracket
• U· ;tE)" t-
75~:;
8
4
r.t II
NOTE
IHI
MODEL HC230
;mE~ / :1'!lr
HYDRAULIC PUMP ASS'y
®
REV No.
SHEET No. 7-4
D
!
el'H.~
811m.
KEY No.
PAR T
•
-li}
N o.
D
•
E
~
Ii
S
C
R
I
P
ttJi
T
I
o
• li!l'li
III
N
Q' TV
CHAN.
•
• •
)iJJ
it
S E R I A L No,
:iIf
REM ARK
s
1\,flj7':1t-
35
0580 080 00
36
0593 080 00
37
0590 080 00
* Nut. Hex.
.&!&:
* Washer, Flat
I'(*&!&:
* Washer, lock
2
1M3
2
IU8
2
IUB
11: •
NOTE
IHI
MODEL HC230
. ,~/-;t*-§u:
IfBJ±~
HYDRAULIC PUMP ASS'Y
REV No.
®
SHEET No. 1-4
D
MEMO
,"in
i iU
L. J,
VIEW A
Ii II
T :31!
~
!I
'.-T-··
WlI!:JIU
30
31
._.--;
/
~
L.._~
29
DETAIL B
DETAIL C
29
DETAIL D
DETAIL E
!
ir
DETAIL F
=,=-CD
..
"=-a
MODEL
HC230
"
...::•••••.•.•::~\
I~*·-*·-**-**
HC230
IHI
II
r··-··-··:
L··_··_··_··dJ
II
FUEL TANK & PIPING
F33709900 F33718500
REV NO.
SHEET. NO.
®
7-5
L2J
o
... _...
... LIJ-. ...
KEY No.
0
~
ftlltil,
.it
PAR T
x F337
N o.
099 00
1
D284 076 00
2
D284 077 00
3
0668 701 UA
4
D245 027 00
5
D245 034 00
6
0724 107 08
7
0710 100 29
8
0710 600 04
9
0710 200 10
10
0550 120 40
11
0580 120 00
12
0590 120 00
13
0593 120 00
20
X F337 185 00
21
4080 000 26
22
4080 000 06
23
0593 100 00
24
0590 100 00
25
0580 100 00
26
0550 100 35
27
D070 147 08
28
0712 310 52
29
0690 078 06
30
0774 004 08
31
0707 504 00
32
0710 100 30
33
0710 113 95
34
0712 310 12
35
0710 113 94
ftII
0
E
~
til,
S
C
R
I
P
Ii
T
I
o
• :all'/'!
It
N
Q' TY
CHAN.
ill
In
4it
S E R I Al
fa
N o.
{I
.,
REM ARK S
ft&~~ :"9 an
(R/2)
Tank Ass' y. Fuel
1
1!~~:"9
* Tank. Fuel
1!*4~:"9
* Tank, Fuel
AT* I~:"
Stay
~
* Band
I~:" ~
* Band
If- I--/~)I-:1
* Valve. Gate
I.)I-~
* Elbow
=-:I-:/)I* Nipple
:15~
* Plug
1\1fil~)!1 I-* Bolt. Hex.
1\1fil1"':II-* Nut. Hex.
I~* • •
* Washer. Lock
* Washer. Flat
HL21-
1
1
2
2
2
2
.1lI.
2
ISSTL 3/8
2
IST-N-3/8
2
IST-PA-3/8
8
M12x40
8
M12
8
IM12
16
IU12
ft&f!l.IC'lfan (R/3)
Piping Ass' Y. Fuel
1
* Clamp
95:,,-:1
* Clamp
* lasher. Flat
I~*ii.
* Washer. lock
1\1fil1"':II-* Nut.
Hex.
1\1ff~)!1 I-* Bolt. Hex.
*-.A
* Hose
I.)!I~
* Elbow
*-.A 95:"-:1
* CI amp. Hose
jj'.) I):" *-A
* Hose.
Gasol ine
.A..f 1't)!I ..f :,,'!t- I-* I.)I-~
Insert. Swivel
* Elbow
.:::1.=*:'* Union
7~-:1~
* Adapter
.:::1.=*:"
* Union
2
95:"-:1
Hl21-
2
•••
4
MID
5
Ml0
4
Ml0
1
Ml0x35
1
Il=5800
2
2
1
L=1100
2
PTl/2
1
1
2
3
.
NOTE
IBI
MODEL HC230
.
f!.i~~ '/9 }1
l2if
FUEL TANK & PIPING
®
REV No.
SHEET No. 7-5
D
DETAIL A
HC230
IHI
MODEL HC230
F33707500
~~~>'7~1';j
FUEL PUMP ASS' Y
REV NO.
SHEET NO.
~
7- 6
l2J
D
f!lJoI.!. •
.a S&l. It-lt
~No.
0
PAR T
X
N o.
F337 075 00
1
0758 004 UA
2
4070 074 03
3
4070 075 07
4
0550 080 25
5
0590 080 00
6
0593 080 00
IS
0
E
~
&l.
S
C
R
I
P
"*4~;'-7'IIlM (R/1)
T
I
•
o
•
It
N
Pump Ass' y, Fue I
Q'TV
1
~>'7'Ult
* Pump Ass' y
*-;1.
* Hose
*-A
* Hose
i'\1Ii~Jf, ,..
* Bolt. Hex.
1'<*_.
* Washer. Lock
3ft• •
* Washer, Flat
• •
S::iI'!!
iI
CHAN.
S E R I A L N o.
IfI
it
:f1
REM ARK S
HL21-
1
1
L=5000
1
L=800
3
M8x25
3
!M8
3
IM8
li •
NOTE
IHI
MODEL HC230
.
',\./ :1nM
.~~
,_
0 "
FUEL PUMP ASS'V
REV No.
®
SHEET No. 7-6
o
LLJ
Z
CUMMINS
QSL9
CD
oll..
ll..
-------------------------
2
OIL PAN HEATER
6
I
- - - L - - _ _ _ _ _ -,*"",,=I
I
~
I
~
------_
L _.r_.J
COOLANT HEATER
HC230 F33052600 F33052700
IHI
MODEL HC230
l2J
OIL PAN & COOLANT HEATER
REV NO.
SHE E T
NO.
® 0
7- 7
Jtlti.'"
KEY No.
0
8iI.iI
.~
PAR T
N o.
II
D
0
:fS
aa
E
S
C
R
I
1*-( JI-''(:;I:-?lflt-t (RIO)
F330 526 00 IOil Pan Heater Ass'y
i!:;~
1
0858 603 01
2
0820 680 01
3
0490 322 17
* Sensor
7-;1)1* Cable
"-:J:".y
* Washer
5
F330 527 00
ICoolant Heater Ass'y
0858 604 04
7
0820 680 01
ft\
T
I
o
N
'* • :a.tt
CHAN.
iI
JiIiI
.fit
S E R I AL
'1' TY
Hl21-
1
1
..
N o.
ill
fit
REM ARK S
ICuMmins QSl9
240V - 300W
1
1
;.tiP*I:-?IIlt~ (RIO)
i!:;~
6
P
* Sensor
7-;1'1* Cable
1
IHl21
1
!Cummins QSl9
240V - 1000W
1
i:E •
NOTE
IHI
MODEL HC230
. I:: - ? & l"Pntl1<
~
1. 1::- ?lOti~
;:t.{ )Id~;/
OIL PAN &COOLANT HEATER
®
REV No.
SHEET No. 7-7
D
MEMO
SECTION 8
HYDRAULIC PIPING
o
HC230 F3416601-1
IHI
MODEL
HC230
®
J::6l .. Jg(E!G§!§!L
HIGH
&
LOW
PRESSURE PIP I NG
REV NO.
SHEET NO.
8- 1
D
o
R.H.
m
HC230 F3416601-2
IHI
MODEL
HC230
®
J:l?Illl'llttEE!i3'i§'i1!lJ1
HIGH
&
L OW PRESSURE
PIP I NG
REV NO.
SHEET NO.
8- 1
D
v I EW A.
VIEW
D
VIEW C
DETAI L
I
VIEW H
VIEW
VIEW F
DETAIL
d
DETAIL
K
DETAIL L
HC230
IHI
MODEL
HC230
l:5B~~EE!d:gi\'€lrr
HIGH & LOW PRESSURE PIPING
m
®
F3416610*2-1
REV NO.
SHEET NO.
8- 1
D
m
. 8 tift
PAR T
0
X
N o.
0
E
&Low
F341 661 00
High
D285 656 00
* Tube
7:J.-~
* Tube
'1-:J.-~
* Tube
'1-:J.-~
* Tube
7:J.-~
* Tube
'1-:J.-~
* Tube
7:J.-~
* Tube
'1-:J.-~
* Tube
'1-:J.-~
* Tube
2
0285 431 00
3
D285 432 00
4
D285 433 00
5
D285 308 00
6
D285 309 00
7
D285 434 00
8
0285 838 00
9
0285 839 00
10
-----
11
0285 840 00
12
D285 439 00
13
D285 440 00
14
4070 539 08
15
D070 145 01
16
0070 065 06
17
0070 066 08
18
4070 086 25
19
4070 539 09
20
0070 067 12
21
0070 067 04
22
0070 067 03
23
0070 067 13
24
4070 247 11
25
4070 026 39
26
4070 357 04
27
4070 769 05
28
4070 131 01
29
4070 180 08
30
--------
31
0414 752 00
32
D414 279 00
33
4070 320 09
'1-:J.-~
8
S
C
~
R
I
P
T
I
ft;
o N
• • li.tt
Q' T
CHAN.
iI
1ft
.fit
• •
S E R , AL N
Pressure Piping Ass'y
-
REM ARK S
(RIO)
1-
7:J.-~
* Tube
7:J.-~
* Tube
7:J.-~
* Tube
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
*-;r.
* Hose
2
2
~?'T':I'"
* Bracket
~5'T':I'"
* Bracket
*-;r.
* Hose
2
~?'T':I'"
~.
NOTE
IHI
MODEL HC230
J:.gJjiiJ±RWan
HIGH&LOW PRESSURE PIPING ASS'Y
®
REV No.
SHEET No. 8-1
D
gJ.J.\
,w .... •_
.a
-.
./ill .-1}
KEY No.
35
PAR T
N o.
0414 278 00
S
D
:t
/ill
E
S
C
R
-;1"7':11--
* Bracket
I
P
fa;
T
I
o
•
If(
N
Q' TY
•
:a:jlft
ill
CHAN.
SERIAL No.
II\!
~
It
1
-:1"7':11--
* Bracket
-:1"7':11-* Bracket
-:1"7':11-* Bracket
-;1"7':11-* Bracket
*- A Hose
9" ';/-:1
* Clamp,
*-.7. 9" ';/-:1
* Clamp, Hose
9",;/-:1
* Clamp
9",;/-:1
* Clamp
9",;/-:/
* Clamp
9",;/-:/
* Clamp
95';/-:/
* Clamp
95';/-:/
* Clamp
95';/-:/
* Clamp
95';/-:/
* Clamp
95';/-:/
* ,Clamp
0' IJ
36
D414 283 00
37
4422 799 00
38
D416 876 DO
39
D414 775 00
40
0690 078 16
41
0690 078 14
42
4080 268 00
43
D080 017 DO
44
D080 018 00
45
D081 078 00
46
4083 000 06
47
4083 000 07
48
4083 000 22
49
4083 000 24
50
D081 077 00
51
0760 715 90
* Ring, '0'
1
G90-90B
52
0760 312 22
* Ring. '0'
18
AN6227-27
53
0760 312 37
* ,Ring,
'0'
0' I)
1
AS568-237-90B
54
0760 312 19
* Ring, '0'
9
AS568-219-90B
55
0713 300 02
56
0713 300 30
57
1
2
1
2
4
4
4
2
1
2
12
20
4
8
2
';/~
, 0' I) ';/~
, 0' I) ';/~
';/~
~ a -1 ';/
IH -:/
* Joint, Valve
~ a -1
IH -:/
I--
';/ I--
2
3
0713 300 04
* Joint. Valve
lH-:/ ~a-1';/I-* Joint. Valve
58
0753 241 UA
* Valve, Check
2
59
0760 312 28
* Ring, '0'
1
60
4409 590 05
* PI ate.
15
61
D414 790 00
* Bracket
1
62
4003 001 DO
5
63
0003 025 DO
* 'II"
Bolt
~JIt I--
64
'T:r. ':19 /'\)v-:1
, 0' I) ';/!;f
5/,\- -:/v- I-Rubber
-:157':11--
~)It
I--
2
AS568-228-60B
*Bolt.'U'
1
4003 012 00
* Bolt
4
65
4003 020 01
66
0562 120 35
* Bolt
"'1fJ ~t-t;Jt)1t I--
* Bolt, Socket Head
8
M12x35
67
0562 160 50
*Bolt, Socket Head
4
M16x50
68
0555 120 45
* Bol t. Treatment
24
M12x45
40
Ll12x35
69
0555 120 35
~)It
~)It
I--
I-
"'1fJ~#;Jt)v I-.t!!,JI~)vl--
* Bolt.
.
/I,
..
REM ARK S
I--
3
it •
NOTE
IHI
MODEL HC230
J:. • •ittJ.±E _.JU1:
HIGH&LOW PRESSURE PIPING ASS'y
®
REV No.
SHEET No. 8-1
o
JitI:IHi-lii
KEY No.
•• _-Iii • •
PAR T
N o.
70
0555 100 30
71
0550 200 40
72
0550 120 50
73
0550 120 40
74
0550 120 20
75
0550 120 25
76
0550 120 90
77
0555 120 40
78
0580 160 00
79
0580 120 00
80
0580 080 00
81
0555 100 35
82
0555 120 80
83
0590 200 00
84
0590 160 00
85
0590 120 00
86
0590 100 00
87
0590 080 00
88
0285 448 00
89
0593 200 00
90
0593160 00
91
0593 120 00
92
0550 080 30
93
0593 080 00
94
4006 119 01
95
5827 228 00
96
D510 017 00
91
0710 200 14
98
0820 067 05
99
0580 010 45
100
0433 213 00
101
0433 214 00
102
0550 100 20
103
0593 100 00
104
0007 068 01
:OT~
IHI
MODEL HC230
0
E
S
C
R
~
I
P
T
I
.
o
• :a:M1!I:
11
N
Q'TY
CHAN.
M~B.I;ltJIt ~
* Bolt. Treatment
1\" ;ltJIt ~
* 1\,,;ltJIt
Bol t. Hex.
,..
* Bol t. Hex.
1\,,;ltJIt ~
* Bol t. Hex.
1\,,;ltJJ, ~
* Bol t. Hex.
1\";ltJJ, ~
* 1\1fJ
Bol t. Hex.
;It}1t ,..
* Bol t. Hex.
IItI~B.I;ltJIt ~
* Bolt, Treatment
1\1fJ7':1~
* Nut. Hex.
1\1fJ7':1~
* Nut. Hex.
1\"7':1~
* Nut, Hex.
IItI~B.I;ltJIt ~
* Bolt, Treatment
HII;ltJJ, ~
* Bolt, Treatment
/'("*alt
* Washer, Lock
/'("*alt
* Washer, Lock
/'("*elt
* Washer, Lock
/'(*a*
* Washer. Lock
/'("*&It
* Washer. Lock
7::J.--:f
* Tube
!fait
* Washer. Flat
!felt
* Washer. Flat
!felt
* Washer. Flat
1\1I'I;It)" ~
* Bolt. Hex.
!fl!ilt
* Washer, Flat
"':I~"\'
* lasher
illllI..:7...(':I7
* Switch, Oi I. Temperature
/'(':I~>'V
* Packin,
-:15 V
* Plug
'T--:1J" /'(>' to:
* Band. Cab Ie
/'( ':I to:
* Pad
5/'(- -:1v- ~
* PI ate, Rubber
5/'(- :1v-~
* 1\11'
Plate. Rubber
1 ;It}1t ~
* Bolt, Hex.
:i1'alt
Flat
* Washer.
~A
* Shim
iI
.II
-Ii}
• •
SERIAL No.
•
REM ARK S
24
Ml0x30
4
1120x40
4
M12x50
8
U12x40
4
M12x20
6
1112x25
1
1112x90
4
1112x40
2
1116
6
1112
16
M8
4
IIl0x35
8
M12x80
4
M20
6
1116
115
1112
35
MID
16
1.48
1
4
1.420
2
1116
25
1112
2
M8x30
16
118
2
118
,
1
1
Cu
1
PA-1/4
40
5
1
1
1
IIl0x20
1
1110
1
t=4.5
J:. .J:iitJ±EW.1l11
HIGH&LOW PRESSURE PIPING ASS'Y
®
REV No.
SHEET No. 8-1
••
D
Jttti.iJKEY No.
105
106
11m.
.-li}
PAR T
N
0007 068 02
0007 068 03
o.
m.
SIJ
0
E
S
C
:S
R
I
P
ft\
T
I
o
N
•
lilt
X.1!E
Q' TY CHAN.
iI
III
-lit
• •
S E R I A L No.
* Shim
1
t=3.2
*Shim
1
t=2.3
~A
'"
REM ARK S
~A
~.
NOTE
IHI
MODEL HC230
\
J:. SilfiJ.±JEiI*ln
HIGH&LOW PRESSURE PIPING ASS'Y
NO.®
REV
SHEET No. 8-1
••
D
MEMO
VIEW G
VIEW I
VIEW
~
VIEW K
~
VIEW L
VIEW A
VIEW H
VIEW M
VIEW B
VIEW C
VIEW D
VIEW
E
VIEW F
o
® 0
HC230 F34200700 F34074800
IHI
MODEL HC230
±:::J:::,tr--D-)['"
/i)["'7~~
MAIN CONTROL VALVE PIPING
REV NO.
SHEET NO.
8- 2
I
lEI
J.l.!.3If:.e.
' .. _ - ' ?
KEY No.
8II.fl1
ms
.~
PAR T
N O.
0
X F342 007 00
1
0783 680 UA
2
0783 651 UA
3
X F340 748 00
4
0414 739 00
5
0285 423 00
6
0285 424 00
7
'0285 173 00
8
0285 174 00
9
4293 544 00
10
4293 545 00
'11
D285 176 00
12
4070 012 20
13
0070 068 16
14
0070 068 17
15
0070 068 18
16
0070 069 05
17
0070 069 06
18
4070 012 09
19
4070 012 02
20
D060 114 00
21
0713 300 04
22
0713 300 02
23
4083 000 06
24
0712 310 40
25
0081 076 00
26
0710 713 02
27
0754 541 UA
28
0910 930 34
29
4072 627 01
30
0710 113 22
31
0710 114 22
32
0713 700 02
33
0719 804 UA
34
0710 117 n2
D
~
.flI
E
S
C
R
I
P
fJJ;
T
I~)v :1i2WIRlOI
Main Control Valve Piping
::J :.- I- c - ,j, 1'<)It:1
Valve, Control
I
o
• liJl1i
Ii:
N
Q' TY
3;::J :.- Hl-)It
*
:::J :.- I- c -)It 1'()v:1
* Valve, Control
t:v-:'- ~=:1calt
* Drain Manifold Block Ass'y
:157':11* Bracket
7:3..-:1
* Tube
7:3..-7
* Tube
7:3..-:1
* 7:3..-:1
Tube
* Tube
7:3..-7
* Tube
7:3..-:1
* Tube
7:3..-7
* Tube
*-;l.
* Hose
*-;l.
* Hose
*-;l.
* Hose
*-;l.
* Hose
*-;l.
* Hose
*-;l.
* Hose
*-;l.
* Hose
*-;l.
* Hose
::J*9:$1
* Connector
IH:1 Y a ..( :.- I* Joint, Pipe
IH:1 Y a ..( :.- I* Joi nt, Pi pe
95'/:1
* Clamp
45" .:r.Jj,~
* Elbow, 45·
95'/:1
* 7-(Clamp
* Tee
Y-V t-Jit I'(JIt:1
* Valve, Shuttle
:¥--v79':1ya:'* Cush i on. Cab
:::J*~:$1
* Connector
.:r.JIt~
* Elbow
45° .:r.JIt~
* Elbow.
45°
7~:1:$1
* Adapter
.:r.Jj,~ .
* Elbow
IJ'/!/
* Ei bo~.
1
CHAN.
iI
Jill
it
• •
S E R I A L No.
REM
-
ARK S
Hl21-
1
1
1
!Key No. 70-
1
1
1
1
1
2
2
1
1
!l=550
1
!l=620
1
l=51
1
l=370
1
l=520
1
L=390
1
l=600
1
L=400
1
1
2
24
1
2
1
3
8
2
20
3
5
3
.:r.,J,~
Lonl!
1
J:l •
NOTE
IBI
MODEL HC230
~ :::J'/~ IJ - ) "J~)" :fEW
MAIN CONTROL VALVE PIPING
®
REV No.
SHEET No. 8-2
D
I!!ILl.I_ ....
KEY
No:
35
36
• Ii
PAR T
.it
N o.
0760 312 19
0760 312 22
0
•
:g
Ii
E
S
C
R
I
P
it.
T
I
o
•
It
N
Q'TV
m
• •
lL1l1!l:
ill
CHAN.
S E R I AL Na
.f!
* Ring, • O'
14
219-90B
'0'
2
1222-0 0B
35
Pl1-90B
• O' IJ ':/11
* Ring,
• O' IJ ~11
37
0760 710 12
* Ring, • O'
38
4003 012 02
*80It.·U·
2
IM12x80
39
0562 100 30
* Bolt. Socket Head
48
IU10x30
40
0562 120 70
8
IM12x70
41
0550 120 40
*Bolt. Socket Head
1\111 *)1; t* Bol t. Hex.
8
IU12x40
42
0550 120 60
2
IUl2x60
43
0550 160 80
4
IM16x80
44
0580 120 00
4
11.412
45
0590 160 DO
4
1.416
46
0590 100 00
60
1.410
47
0590 120 00
22
1.412
'U' ~)v '"
1\1II~f.:t;1tJI; '"
1\1II~f.:t*Jv '"
1\1II*)v t* 801 t. Hex.
1\1II*Jv to
* Bol t. Hex.
1\1117 ..... t* Nut. Hex.
It*g*
* Washer. Lock
It*g*
* Washer. Lock
It*g*
* Washer. Lock
7:3.-~
48
D285 425 00
* Tube
49
D285 426 00
* Tube
50
D414 740 00
* Bracket
1
7:3.-~
~5'T .....
1
t-
1
'U' *JI; fo.
51
4003 020 03
52
0590 080 00
53
0593 080 DO
54
0550 100 20
* 801 t •• U'
It*g*
* Washer. Lock
l!lf!i*
*lYasher. Flat
1\111 ;It)v fo.
* Bolt. Hex.
55
0562 100 70
3
11I8X35
6
11.48
6
11.48
4
IM10X20
* Bolt. Socket Head
8
IU10x70
* Tube. Spi ral
1
1\1II~f.:t*)1; to
AJ'(..(5)1t
56
0790 000 05
57
0070 069 03
58
0712 310 00
59
0580 080 00
=r:3.-~
*-A
* Hose
7~/~
* Adapter
1\1117 ..... fo.
* Nut. Hex.
/511
1
* Plug
1
61
D285 428 00
* Tube
2
70
Ix F340 748 00
Jot v-~ ,;!,=~C.li (R/1)
Drain Manifold Block Ass'y
v=*-Jvtt
1
71
0065 022 00
* Manifold
1
12
0712 310 40
* Elbow. 45·
1
73
0112 310 33
* Adapter
1
74
0712 310 32
* Adapter
1
76
0712 310 52
0710 201 06
45" IJv;1t
7~/~
7~/~
IJIt*
* Elbow
7'511
* Plug
!1I8
6
0710 201 10
=J-:3.-~
L=550
1
60
75
=-
REM ARK S
• O' IJ ':/11
HL21-
1
1
it it
NOTE
IHI
MODEL HC230
~::J >' "C-)v/~)V:1E.
MAIN CONTROL VALVE PIPING
®
REV No.
SHEET No. 8-2
D
· MEMO
'"
~,,~,
i:
DETAIt,J U
00
VIEW A
"
@ @
o
o
VIEW D
0
0
VIEW E
r"
~
i~,·
VIEW F
VIEW G
m
D
HC230 F34070400-1-1
IHI
MODEL
HC230
OPERATION PIPING ASS' Y
REV
NO.
(§)
SHEET NO, 8- 3
T
~------.J===1---1
-------1
!
~
~
r
~
1f
!
i
!
i
!
!
~
J
i
i
:
!
~
~
o
®
HC230 F34070400-2
IHI
MODEL
HC230
~~~§~2/~M3n
OPERATION PIPING ASS' Y
REV NO.
SHEET NO.
8- 3
o
I!IJ.I.!.llUI
1 ..... - - · - .
. I i • .fit-
KEY No.
0
PAR T N o.
X
F340 704 00
•E.an:
~
Ii
0
E
S
C
R
I
P
fiji.
T
I
o
• lilltt
It
N
Q' TV
iltii• •
IR/6)
Operation Piping Ass'y
v=;/c
* Manifold Block
;It-A
* Hose
1
1
0786 902 UA
2
4070 012 05
3
----
4
4070 012 11
5
0070 068 15
6
4070 012 06
7
0070 068 20
8
-------
9
4070 012 12
10
0070 068 19
11
-----------
--
12
--
-
13
-----
-
14
------
15
------
16
---------
----
17
-----------
18
0070 068 23
19
----
20
4070 012 19
21
D070 068 03
22
23
------------
24
4070 006·26
25
4070 056 12
26
4040 000 03
27
D414 242 00
28
4417 770 00
29
0080 012 00
30
0713 700 02
31
0713 700 03
32
0712 324 02
33
0712 324 10
34
0710 113 22
CHAN.
iI
it
II
S E R I AL
No.
Ji/J
(I
"t
REM ARK S
HL21-
1
2
L=1200
---
;It-A
* Hose
;It'""':A
* Hose
;It-A
* Hose
;It-A
* Hose
1
L=3200
1
L=3400
3
L=1600
6
L=1700
1
iL=1900
4
IL=1800
-
;It-A
* Hose
;It-A
* Hose
--
;It-A
* Hose
2
L=1300
--
;It-A
* Hose
;It-A
* Hose
1
!L=650
1
!L=450
-----
;It-A
* Hose
;It-A
* Hose
A~-'!t
* Spacer
1
L=3300
1
L=3000
2
;/"77':1t* Bracket
;/"77':1t* Bracket
9"7';/;/
* Clamp
7:1'/5'
* Adapter
7:1'/5'
* Adapter
7:1'/5'
* Adapter
7:1'/5'
* Adapter
2
1
1
16
2
1
12
* fi~~;
1
J!: if
NOTE
IHI
MODEL HC230
.
=
\
~&.filE f§& *!ll
OPERATION PIPING ASS'Y
®
REV No.
SHEET No. 8-3
o
Eilw. • .a
I!~
KEY No.
PAR T N o.
35
0712 318 02
36
0712 318 05
lIIlt
811
0
~
&
S
E
C
R
I
P
T
I
It:
o N
Q'TV
c ;..-tf.l:.)J,)j(
* ECI bow.
Long
;..-tf.l:.JJ,)j(
0712 312 50
38
0712 310 01
39
4072 930 01
40
0712 324 14
41
0713 704 02
42
0858 180 10
43
0710 701 03
44
0710 709 02
45
0710 400 24
46
0710 600 04
47
0710 501 02
* EI bow.\.l:.)J,)j(
long
0710 801 03
49
0785 127 UA
50
0760 710 12
51
0760 710 16
52
0779 003 47
53
4004 289 00
54
0550 100 60
55
0550 100 20
56
0580 tOO 00
57
0590 100 00
58
0593 100 00
59
0779 003 32
60
0690 078 14
61
0820 067 05
62
4580 016 00
is
ill
it
S E R I AL
• •
N o.
:\If
REM ARK S
1
* EI bow. Reducer
7~~?
* Adapter
:::J*??
* Connector
7~~?
* Adapter
7~~?
* Adapter
~v~~"\p ;I..-{-:;7* Swi tch. Pressure
7-1* 7-1Tee
* Tee
tfil~\7':J~.::l.
* Bush.
Reducer
::'-:;~JJ,
* Nipple
'.I7~r
3
6
1
5
10
1
1
10
ST-B-1I4x1/8
1
1
* •Cross
•#~,=,7C
* •Manifold
Block, Solenoid Valve
O' I) '/tf
* •Ri0'ng, I)•O·'/tf
* Ring, '0'
7-{C'/ ~1)-7
* Sleeve, Nyron
7-{ ~JH·
* Bolt, Eye
~1II~)J, '"
* Bolt,
Hex.
~lII~JJ, '"
* 801 t, Hex.
~1117-:;'"
* Nut, Hex.
/'(*-*
* Washer, Lock
* Washer. Flat
~?'"
* Duct
*-;1.. ?"'/~
* Clamp, Hose
7-7Jv 1'(;"- to:
* Band, Cab I e
I'(~ t:
* Pad
1
._.
PF1/4xPT3/8
1
* Socket
?C~
48
CHAN.
1
tfil~
37
• :S:jl'l!l:
fti
1
34
P1'-90B
6
P14-90B
1
1
IMtO
2
IUtOx60
8
Ml0x20
4
11.110
10
IM10
4
Ml0
1
1
18
2
l1: •
NOTE
IBI
MODEL HC230
iI• •IIEwan
OPERATION PIPING ASS'y
®
REV No.
SHEET No. 8-3
D
DETAIL 0
DETAIL Q
DETAIL P
VIEW R
VIEW S
o
@
HC230 F34077900-1-1
IHI
MODEL
HC 2 30
mIJffm!2.1EKfl31 ( 1 )
CONTROL
PIP 1 NG ASS' Y ( 1 )
REV NO.
SHEET NO . 8- 4
D
/f
-~'
'. ~'-
@.
~O
70
VIEW
VIEW
B
C
DETAIL D
VIEW
E
VIEW F
VIEW A
HC230 F34077900-1-2 F34077900-2-1
IHI
MODEL HC230
CONTROL
PIP I NG ASS' Y ( 1 )
rn
®
REV NO.
SHEET NO. 8- 4
o
VIEW L
VIEW H
VIEW I
VIEW J
_
VIEW K
VIEW M
N
DETAIL
VIEW
VIEW
W
VIEW T
V
HC230
IHI
MODEL
HC230
ffliJ11EO!~fg~
n (1)
CONTROL PIPING ASS' Y(1)
oD<
F34077900-3
REV NO.
SHEET NO.
®
8-4
1
EiI/oI.( • •
.~
KEY No.
.~
PAR T
N o.
0
X
F340 779 00
1
, F340 786 00
2
, F340 781 DO
3
, F340 782 DO
4
, F340 787 DO
5
, F340 783 DO
6
, F340 772 00
7
0070 071 05
8
4070 001 77
9
4070 001 16
10
4070 001 15
11
4070 001 15
12
4070 001 16
13
4070 001 32
14
4070 001 16
15
4070 001 32
16
4070 001 31
17
4070 001 03
18
4070 001 31
19
4070 001 03
20
4070 000 12
21
4070 DOD 33
22
4070 000 24
23
4070 DOD 38
24
--------
25
-------
26
0070 071 06
27
4070 007 31
28
4070 007 07
29
4070 001 28
30
4070 006 24
31
4070 001 03
32
--------
33
34
II
0
~
~
E
S
C
R
I
P
fti
T
I
o
(R/4)
Piping Ass'y, Control
:l~ rC-)" It)":1R.an
* Piping Ass'~ Control Valve
:1c~?
• E.11
It
N
ItJI-:1E.an
* Piping Ass'y, Block Valve
tal UIt)" :1an
* Valve Ass'y, Throttle
-;r =;It- J" t:lIltt-t
* Manifold Ass'y
:::I*??lIltf.t
* Connector Ass'y
:1-A ;It..fA r ~-?E• •n
* Piping Ass'y, Boom Hoist Motor
;It-A
* Hose
;It-A
* Hose
;It-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
;It-A
* Hose
*-A
* Hose
;It-A
* Hose
;It-A
* Hose
*-A
* Hose
*-A
* ;It-A
Hose
* Hose
;It-A
* Hose
*-A
* Hose
Q'TV
1
CHAN.
iI
JiIJ
.jJ
• •
SERIAL N o.
iiIf
REM ARK S
HL21-
1
Sh. No. 8-6
1
Sh. No. 8-7
1
Sh. No. 8-5
1
Sh.No.8-5
1
Sh. No. 8-5
1
Sh.No.8-8
1
IL=3400
1
L=530
1
L=600
1
L=5800
1
L=5800
1
L=600
1
L=3500
1
L=600
1
L=3500
1
L=2000
1
L=4100
1
L=2000
1
L=41 00
1
L=1450
1
L=420
1
l=125D
1
L=750
----
;It-A
* Hose
;It-A
* Hose
*-A
* Hose
*-A
* Hose
;It-A
* ;It-A
Hose
* Hose
1
L=3500
1
L=4500
1
L=2700
1
L=4600
1
L=1200
1
L=41 DO
---
;It-A
4070 006 24 * Hose
*-A
4070 007 36 •* Hose
1
IL=1200
1
1t=2400
it •
NOTE
IBI
MODEL HC230
*,jlJ~.*!n ( 1 )
CONTROL PIPING ASS'Y(l)
®
REV No.
SHEET No. 8-4
o
JtIfUI-It SM.
KEY No. PAR
35
~
T
.it
N
o.
4070 007 11
36
4070 012 17
37
0070 077 13
38
0070 122 12
39
4070 012 10
40
0070 122 09
41
4070 012 06
42
4070 012 27
43
0070 068 20
44
D070 068 20
45
0070 068 05
46
4070 012 07
47
0070 068 20
48
4070 012 25
49
0070 122 10
50
4070 012 23
51
0070 068 03
52
--------
53
0070 068 20
54
4070 012 26
55
0070 068 11
56
0070 077 14
57
4070 056 20
58
4070 056 19
59
0070 068 20
60
0070 122 11
61
0070 068 15
62
------
63
4070 016 53
64
0070 190 01
65
-----------
66
4070 016 35
67
4070 016 13
68
4070 017 49
69
4070 017 19
S
0
E
~
fi
S
C
R
I
P
fIJi
T
I
o
•
III
N
Q' TY
;It-A
* Hose
*-A
* Hose
;It-A
* Hose
;It-A
* ;It-A
Hose
* Hose
*-A
* Hose
;It-A
* Hose
*-A
* Hose
;It-A
* Hose
;It-A
* Hose
;It-A
* Hose
*-A
* Hose
;It-A
* Hose
;It-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
m
•
:§Jl1!t
iI
CHAN.
SERIAL No.
oft
..
iiIIf
REM ARK S
1
L=1500
1
L=2900
1
L=7000
1
L=41 00
1
L=2600
1
L=2400
1
L=1600
1
L=1650
1
L=1700
1
L=1700
1
L=2100
1
L=2300
1
L=1700
1
L=1520
1
L=7500
1
L=1050
1
L=450
-
;It-A
* Hose
;It-A
* Hose
;It-A
* *Hose.... A
* Hose
*-A
* Hose
*-A
* Hose
;It-A
* Hose
;It-A
* Hose
;It-A
* Hose
1
L=1700
1
L=1400
1
L=3000
1
L=6600
1
L=900
1
L=5300
1
L=1700
1
L=8300
1
L=3400
*-A
* Hose
*-A
* Hose
1
L=8000
1
L=5500
1
L=21 00
1
L=950
1
L=4600
1
L=1750
-
;It-A
* ;It-A
Hose
* Hose
;It-A
* Hose
*-A
* Hose
II
NOTE
IBI
MODEL HC230
1
IJIJEW..III ()
~
CONTROL PIPING ASS'Y(1)
®
REV No.
SHEET No. 8-4
••
o
. 3 tJ.fii}
PAR T
N
o.
0
•
C
~
R
I
P
T
I
• :all'!!
ftl
Ii
o N
Q' TV
CHAN.
;a
1ft
~
• •
S E R I A L N~
.4f
REM ARK S
*-;;r.
4070 017 56
71
4070 016 51
72
4070 015 41
73
4070 015 41
14
4070 015 41
75
4070 015 51
76
4010 014 18
71
-------
78
4070 014 34
79
4070 015 29
* Hose
*-;;r.
* Hose
80
4070 001 85
* Hose
81
4070
82
4580 848 00
83
4580 845 00
84
4083 000 05
85
0080 013 00
86
4436 043 00
87
0754 142 UA
88
4072 627 04
89
4072 627 01
90
0710 102 02
91
0710 113 22
92
0710 701 02
93
0710 701 06
94
4060 032 05
95
0710 400 04
96
0710 119 02
97
-----
98
0712 310 21
99
0712 310 30
100
0710 100 3D
101
0712 312 52
102
0710 114 22
103
--------------
85
5
* Hose
*-;;r.
* Hose
*-;;r.
* Hose
*-;;r.
* Hose
*-;;r.
* Hose
*-;;r.
* Hose
*-;;r.
* Hose
70
oln
3
E
*-;;r.
*-;;r.
*-;;r.
* Hose
l't~ ~
* l't~
Pad
~
* Pad
75:'-~
* Flange
!l5:.-;I
* Clamp
75:'-~
* tJFlange
~ ;II) :.-~
* Coup I ing
::l*!l?
* Connector
::l;;'!l?
* Connector
'" I) - '" Z)L-ilt
* ;;r.Elbow.
Street
Z)L-ilt
* EI7<'(bow
* Tee
7<'(* Tee
::l*!l?
* Connector
fllI~\;I~~.:1
* Bush,
Reducer
4 5· Z)L-ilt
* Elbow. 45·
2
4
2
2
2
2
3
2
2
PT3/4xPT3/8
2
7~;I?
* Adapter
7~;I?
* Adapter
ZJL-ilt
* fllIt
Elbow
\Z)L-ilt
* Elbow. Reducer
4 5· ZJltilt
* Elbow, 45·
5
2
PFl/2xPT3/4
2
NOTE
IHI
MODEL HC230
.JIPIC'i*llL (1 )
CONTROL PIPING ASS'Y(l)
0
REV No.
SHEET No. 8-4
D
Bw. __
tlIl&i!
KEY No.
PAR T
.-I!t
II
N o.
0
E
~
&i!
S
C
R
I
P
T
I
ft;
o
N
fA: :It :a:.1!
Q' TV CHAN.
•
it: III i}
S ER I A l N~
{I
I.,";tt
105
0712 310 50
106
0712 310 51
107
0712 310 52
108
0712 318 08
109
4080 000 04
110
0580 011 13
111
0580 011 15
112
4080 000 25
113
4409 590 05
114
0820 067 05
115
116
------------
117
0760 710 12
118
------
119
0760 710 25
120
0760 312 14
121
------
122
0555 100 70
123
0550 100 25
124
----------
125
0580 100 00
126
----
127
0590 100 00
128
0593 100 00
129
....
* Elbow
I.Jj,i1t
* Elbow
I.J"i1t
* Elbow
C :"-!lI.)";r.
* EI bow, Long
'>7:..-7
* Clamp
/'('.:1 t:
* Pad
/'('.:1 t:
* Pad
'>7:..-7
* Clamp
7/'(- 7v-I-* PI ate, Rubber
7-7)" /'(::,..t:
* Band, Cab I e
5
3
1
1
2
10
10
2
2
24
--
*
-
, O' I):"-!I
Ring, '0'
4
* ,Ring.
'0'
0' I):"-!I
* Ring. , 0'
131
0710 200 14
132
4070 016 34
Ip24-90B
4
214-90B
*
* 1\"
Ml0x70
4
IM10x25
4
MID
16
IM10
8
MID
-
/'(*11*
. * Washer,
Lock
3Jla*
* Washer,
8
--
1\1I!T'.:II-Nut, Hex.
Flat
---
~1)::,..~Jl'ltM
# F340 796 00
2
-
..~!.J.;r.Jj, I-Bol t, Treatment.
;tt)" I-Bolt. Hex.
*
Pl1-90B
---
• O' I):"-!I
_----
130
-
REM ARK S
* Cyl i nder Ass' y
77!1
* Plug
;J\-;;t.
* Hose
1
Sh. No. 11-5
4
1
L=3500
a
}1
NOTE
IBI
MODEL HC230
= n (1 )
ftlJ.E~M.
~
CONTROL PIPING ASS'V(l)
®
REV No.
SHEET No. 8-4
o
MEMO
23
24
HC230 F34078700 F34078200 F34078300
IHI
MODEL
HC2 3 0
CONTROL PIPING ASS' Y(2)
REV NO.
SHEET NO.
lI1
@
8-5
D
Jt/:MI-lit
KEY No.
0
1I.ra
.-lit
PAR T
N o.
X F340 787 00
1
0754 597 UA
2
0754 389 UA
3
0754 428 UA
4
0756 971 UA
5
0756 207 UA
6
0754 597 05
7
4427 686 00
8
0550 121 20
9
0580 120 00
10
0590 120 00
11
0593 120 00
12
0595 160 DO
13
0710 113 23
14
0760 710 12
15
0710 113 22
16
0710 117 02
20
XF340 782 00
.ra
fill
D
E
S
~
R
C
I
P
fa;
T
I
o
•
Ik:
N
Q' T Y
.JI#v;:.;Jt-Jv t:
* Valve, Solenoid Manifold
:h-I--I)~~.JI#
* * Solenoid Valve, Cartridge
AD ~ I--JI- :t.J- I-- I) ~ ~ I~JI-:1
* * Valve, Throttle Cartridge
I) !J -7 jJ - "" I) "'.I ~ 1'<)":1
* * Valve, Rei ief Cartridge
7::t-~A v-?
* * Accmulator
v;:'7;t-Jvt:
* * Manifold
:157~I-* Bracket
1\1fIi1tJv'"
* Bol t, Hex.
* 1\"7~'"
Nut. Hex.
1~*Ii*
* Washer, Lock
3J1Ii*
* Washer,
Flat
MMJlIIi*
* Washer, Treatment
@"~\I.)I-~
* ,Elbow,
Reducer
O' I) ';IV
* Ring, • O'
I.Jvi1t
* Elbow
D ';IV I.JI-i1t
* EI bow. Long
1
-it
• •
N o.
:lit
REM ARK S
1
1
1
1
1
2
M12X120
2
M12
2
M12
4
M12
2
M16
1
PF1I4XPF3/S
3
PII-90B
1
1
• U/"<JI-:11l!! (RIO)
Valve Ass'y, Throttle
;157~
...
* Bracket
.U#
* Valve,
Throttle
7-(-
Hl21-
1
1
22
0753 212 UA:
23
0710 70S 03
24
0712 310 51
25
0712 310 31
26
0550 120 25
27
0590 120 00
28
0710 600 04
* Tee
I.JI-i1t
* Elbow
7~:19
* Adapter
1\1fIi1tJI- ...
* Bol t, Hex.
/"<*Ii*
* Washer,
Lock
;:.~:1JI* Nipple
30
x F340 783 00
Connector Ass'y
1
31
0414 795 00
1
32
0712 318 05
33
0712 310 51
34
0711 900 37
35
0711 900 38
36
0710 300 03
* Bracket
D ';IV I.Jl-iR
* EI bow, Long
I.Jl-iR
* Elbow
:h::15
* Coupler
:t.J::15
* Coupler
~A'" ::t-'\"~:1
* CaD. Dust
MODEL HC230
SERI Al
1
0414 794 00
IHI
iI
CHAN.
V ;:.;Jt-JI- t:lflt-t (Rill
Man ito I d Ass' y
21
it t
NOTE
m
Ji.M,1!I:
Hl21 .....
I
4
2
S
2
2
M12x25
2
M12
4
:::J*~ 9lflt-t (RIO)
:157~'"
'j.~.*.fIn (2)
HL21-
2
2
2
2
2
CONTROL PIPING ASS'y (2)
®
REV No.
SHEET No. 8-5
••
D
JUtift*t tim.
KEY No.
PAR T
ft~
N o.
37
0710 300 04
38
0710 600 04
39
0550 120 25
40
0590 120 00
41
0593 120 00
ti
0
E
m.
S
C
fi
R
I
P
fIJi
T
I
o
N
~A '" -:15{/
* Plug,
Dust
=. ':1'/)'"
* Nipple
'"
* ;t-.;r.)",
801 t, Hex.
* 1"<*.*
Washer, lock
!fL.* Flat
* Washer,
• • !Ul'!!
Q' TV
CHAN.
iI
1ft
.fit
tI
S E R I AL Na
{I
:1If
REM ARK S
2
4
2
M12x25
2
M12
2
M12
}t t
NOTE
IHI
MODEL HC230
_J IJIi!Wmll: (2)
CONTROL PIPING ASS'y (2)
,
®
REV No.
SHEET No. 8-5
•
o
MEMO
m
®
HC230 F34078600
IHI
MODEL HC230
:::J~r--O-)'-'
I\J'-'7~;gI1!I
CONTROL VALVE PIPING ASS' Y
REV NO.
SHEET NO. 8-6
D
JttlHlit 8I&b
KEY No.
0
X
•
.fiJ
PAR T
N o.
F340 786 DO
1
0783 693 UA
2
D414 468 DO
3
-------------
4
5
0713 700 03
6
0710 113 44
7
0710 113 22
8
4072 109 00
9
------:----
10
0712 310 52
11
--------
12
0760 710 12
13
0760 710 16
14
0760 710 19
15
0550 100 25
16
0593 100 00
17
0590 100 DO
18
0558. 100 25
19
0710 708 04
20
4060 080 09
81
E
0
CI
:S
1111
S
C
R
I
P
T
::::1;.1 t-C Jit i'(JIt :1R• •n IRl2)
Control Valve Piping Ass'y
:J ~
t- C - JIt J,()It:1
* Valv~ Control
:157".1t* Bracket
I
fiji
o
N
•
ft
:alfM!
Q' TV CHAN.
1
iI
1ft
-Ii}
• •
S E R I AL No.
:if
REM ARK S
HL21-
1
1
----
7~:1~
* Adapter
I.JIt*
* Elbow
10
2
I.JIt*
* Elbow
::::J*?~
* Connector
1
1
--
I.)It*
* Elbow
2
---
• O' I) ~9'
* Ring, '0'
• O' I) ~9'
* Ring, '0'
• O' 1);"'9'
* Ring, •O'
1\111 *JIt t* Bolt, Hex.
lJIl!i*
* Washer, FI at
J,(*l!i*
* Washer, lock
.~J,I*JIt t- (IIi)
* Bolt,
Treatment
7.(* •Tee• ~\:::p}:.?~
* Connector. Reducer
1
Pl1-90B
10
P14-90B
3
P18-90B
4
U10X25
8
U10
8
Ml0
4
M10x25
1
1
PTl/2xPF3/8
11 8:
NOTE
IBI
MODEL HC275
:::J /
I-- [J -)V
1~)v:1~.*ltll.
CONTROL VALVE PIPING ASS'Y
®
REV No.
SHEET No. 8-6
••
D
5
"
"
"
,
'i:::~a==i;
HC230 F34078100
IHI
MODEL HC230
70'..1'7
/'i)~7!c~t€ln
BLOCK VALVE PIPING ASS' Y
REV NO.
SHEET NO.
®
8- 7
W
o
II""-_.&.
. . . . . . . " _ -;J
KEY No.
0
lira • iii
PAR T N
x F340 781 00
1
D414 793 00
2
, 0754 596 UA
3
0754 868 UA
4
0754 859 UA
5
4070 007 02
6
4060 218 00
7
0710 113 23
8
0710 113 33
9
0710 113 22
10
0710 117 05
11
0713 700 02
12
4072 930 02
13
0712 310 51
14
0712 311 51
15
0712 310 31
16
0712 310 30
17
0710 204 02
18
0713 704 03
19
0710 708 03
20
0760 710 12
21
0760 710 16
22
0550 120 30
23
0550 120 25
24
0550 100 20
25
0590 120 00
26
0590 100 00
27
0593 120 00
0.
Ii
D
CI
:S
1111
E
S
C
R
I
P
T
I
fIJi
IJ(
o N
Q' TV
•
:10 ~!1 I~J":1IC.j,/UtTRToI
Block Valve Piping Ass'y
:1'7T~t-
* Bracket
EE••~
* Valve, Regulator
iJ.I.~
* Vlve, Control
.Ull~
* Valve, Solenoid
;It-A
* Hose
::J*!1~
* Connector
~iI~\.:I.J"~
* Elbow, Reducer
.:I.J"~
* Elbow
.:I.J"~
* Elbow
o-;,V .:I.J"~
* EI bow, Long
7~:1~
* Adapter
::J*!1~
* Connector
.:I.J"~
* Elbow
~.~\.:r.J"~
* Elbow, Reducer
7~/~
* Adapter
7~:1~
* Adapter
:1'7 V
* Plug
7~:1~
* Adapter
~'* 7-(* •TeeO' I)-;'V
* •Ring,
'0'
O' I)-;'V
* Ring, • 0"
i"\1f:I~)1t t* Bol t, Hex.
i"\1f:I~JIt t* Bolt, Hex.
i"\1f:I~J" t* Bolt, Hex.
1"<*11*
* Washer, Lock
I"<*l!i*
* Washer, Lock
* .11*
Washer, Flat
1
m
:S:!fltE
iI
CIlAN.
S E R I Al
i!t
• •
No.
tf
REM ARK S
HL21-
1
1
Sh. No. 8-14[J
1
1
1
IL=600
1
1
1I4x3/B
2
6
1
1
1
1
1
PF3/8xPTl/4
1
1
2
1
1
10
P11-90B
4
P14-90B
4
M12x30
B
M12x25
4
Ml0x20
12
M12
4
Ml0
4
IU12
it •
NOTE
IBI
MODEL HC230
:1 [J"~ ? 1~)~:1R1f.n
BLOCK VALVE PIPING ASS'Y
®
REV No.
SHEET No. 8-7
o
...............~
---=--=:.:.--0
O
~
..
·
.
'
.
[
t
~----------
~ ---.@.---j~
___ =l.
__ __ __ __ __
__
-----------_.------------_.
.
._------------_.
._--.
.
.
._--
___
L~~=:~ ~~'- :i-~'-------
t:w . --e--- w
16
20
~--i
U
VIEW A
lUI
MODEL HC230
7-~
7t\-(:A1-
VIEW B
'E-9~2.~i311
BOOM HO I ST MOTOR
PIP I NG ASS' Y
HC230 F34077200
0
® 0
REV NO.
SHEET NO. 8- 8
Jttti • .q.
KEY No.
0
fl(ScH,
.-lit
PAR T
N o.
x F340 772 00
1
0786 912 UA
2
0413 825 00
3
0712,311 31
4
0712 310 50
5
0712 312 50
6
0713 700 02
7
0710 113 22
81
0
E
~
B
S
C
*. . A
R
I
P
0710 114 22
9
0710 117 02
10
0712 310 00
11
4060 031 00
12
0710 701 02
13
0710 713 02
14
0760 710 12
15
0760 710 25
16
4070 006 02
17
4070 006 02
18
4070 012 09
19
0070 068 04
20
0550 080 70
21
0550 160 30
22
0580 080 00
23
0593 080 00
24
0590 080 00
25
0590 160 00
I
~-.h.
I-- .:r-?iC'lfrUL (RIO)
Boom Hoist Motor Piping Ass'y
" .... t: Il /'(JIt~
* Valve. Hydraulic
~"7'T~I-* Bracket
.iI(,\7~~?
* .J:Jj,iIt
Adapter. Rducer
* .ill.
Elbow
\.J:Jltilt
* Elbow. Reducer
7~~?
* Adapter
.J:)ltilt
o
• :S:ll'!!
Ilc
N
Q' TV
1ft
-lit
S E R I AL
.. •
N o.
:lit
REM ARK S
Hl21 . . . .
1
1
PF3/8xPTl/4
1
1
PF1/4xPT3/8
1
* Elbow. 45"
c ';/~ J:.Jj,iIt
* EIbow. long
7~~?
* Adapter
:ffill.\::J*??
* Connector. Reducer
2
* Tee
7'".(* •TeeO' I)
* •Ring
•• O'
O' I)
* Ring, • O'
* *-A
Hose
*-A
* Hose
* *-A
Hose
*-A
* Hose
~1fiIiltJj, I-* Bolt. Hex.
~1fiIiltJj, I-* Bol t. Hex.
~1fJ7~I-* Nut. Hex.
* Ift&*
Washer. Flat
1'<*&*
* Washer. lock
* 1'<*&*
Washer, lock
iI
1
4
7'" .... -
CHAN.
1
* Elbow
4 5" J:.Jj,iIt
8
it.
T
1
1
1
PF3/4-PF1/2
1
1
';/~
';/~
8
P"-9OB
1
P24-90B
1
l=500
1
l=500
1
l=600
1
l=80o
4
M8x70
1
M16x30
4
M8
4'
M8
4
M8
1
M16
it :i;
NOTE
IHI
MODEL HC230
,*~
....
A t--
.'!In
t-~ E
-:I - A
BOOM HOIST MOTOR PIPING ASS'Y
,
0
REV No.
SHEET No. 8-8
•
o
1\
i"~"-"-"
I
VIEW C
VIEW B
1111
Ii Ii
II
!l
1111
WI
!L. jj~:.=;;..~~5'
DETAIL A
m
® D
HC230 F37310600
IHI
MODEL
He 230
~~~9
~I~~
COUNTER WE I GHT
~U~9E.
CYL I NDER PIP I NG
REV NO.
SHEET NO.
8- 9
_-
........
... -. ...
KEY No.
8 Btl
.~
N o.
PAR T
co
8
D
jJ ., ';/~
0
X F373 106 00
1
4070 001 54
2
4070 001 52
3
4070 001 36
4
4070 001 05
5
0070 024 02
6
0070 024 02
7
0070 024 05
8
0070 024 05
9
0414 835 00
10
0080 020 00
11
0711 900 37
12
0711 900 38
13
0710 300 04
14
0710 300 03
15
0712 310 31
16
0712 310 51
17
0713 700 03
18
0712 211 UA
19
0760 710 16
20
0550 100 60
21
0550 100 25
22
0580 100 00
23
0593 100 00
:t
aa
E
S
C
r;:r:.-1 t-
R
~ I)
I
P
Ii
T
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
/77':1t* Bracket
!J7';/"j'
* Clamp
jJ"j'7
* Coupler
jJ"j'7
* Coupler
?'At-"j'7V
* Plug, Oust
?'At-"j'7V
* Plug. Dust
7?'''j'~
* Adapter
J:)"*
* Elbow
7?'''j'~
* Adapter
A-11'()" ::; 51 -1 ';/ t* •Joint.
Swivel
O' I) ,;/V
* Ring, '0'
1\~ ;tt)" t* Bol t. Hex.
1\~*)" t* Bolt. Hex.
1\~-j-':It* Nut. Hex.
~
0590 100 00
Q'TY CHAN.
1
iI
m
If
• •
S E R I AL N o.
:if
REM ARK S
HL21 ....
1
IL=980
1
Il=920
1
Il=1300
1
Il=1200
1
iL=2050
1
!L=2050
1
IL=2200
1
IL=2200
2
8
6
6
6
6
8
4
4
4
4
P14-90B
8
IM10x60
4
IMIOx25
8
MID
* Washer.
Flat
20
Ml0
* Washer,
Lock
4
MID
1't*,Ii*
24
• :a:.1!
IX
N
,;/?'RW (RIO)
Counter Weight Cylinder Piping
3Jl1i*
o
I
:8:
NOTE
IHI
MODEL HC230
. 9 r:J .J: ~ t-7J r:J ;/
~IJ~~~.
COUNTER WEIGHT CYLINDER PIPING
®
REV No.
SHEET No. 8-9
o
VIEW A
HC230 F34072800
IHI
MODEL
HC230
1Il
1'1= ttl jffl9 :/ ? t€l!I
OIL TANK ASS' Y
REV NO.
SHEET NO.
® D
8-10
1!!IIw. __
SIIMz
KEY No.
0
.~
PAR T
N o.
XF340 728 00
SII
D
Mz
E
S
C
:f!i
R
I
P
tIJi
T
I
o
0284 061 00
2
0787 410 UA
3
0755 228 UA
4
4458 062 00
.5
0285 290 00
6
0285 445 00
7
0285 421 00
8
0413 396 00
Oi I Tank Ass' y
1
* Tank
V :S' - ~ "7 '" )j,:S'
* Fi Iter. Return
"!t?¥51 ~ A I- v-1* Strainer.
Suction
'h/(,* Cover
T::J.-7
* T::J.-7
Tube
* Tube
T::J.-7
* Tube
757':11* Bracket
v/'()j, If* Gauge. Leve I
I.7- 7V--tJ
* Breather. Air
If-I- /(,W~
* Valve. Gate
A I- V - t- I.)"'~
* EI bow. Street
~
9
4079 000 00
10
0755 002 UA
11
0721 207 10
12
0710 102 12
fliI~\7':1¥::J.
13
0710 400 31
14
0713 300 30
Q' TV
f1:lIJidl:S' ~?Mn (R/3)
:S'~?
1
•
IX
N
* Bush. Reducer
1'(..( 7 ~;;J l' ~ t* Joint. Pipe
=
*
':I 7)j,
HL21 .....
1
1
1
1
1
1
1
1
1
PTH 14xPT3/4
1
17
0710 113 66
* I.)j,;It
Elbow
3
18
0710 113 44
* Elbow
1
19
----
1
-
I.)"'~
-
I)~.tf
* Ring. '0'
• O'
I)~.tf
1
i"""U-;:Ouu
1
IG105-90B
0760 715 90
* Ring. '0'
• O' I)~.tf
* Ring. • O'
2
I690-90B
23
0760 710 12
* Ring•• O'
2
Pll-90B
24
0760 710 19
* Ring,
1
P18-90B
P22.4-90B
21
0760 716 05
22
• O' I)~.tf
• O' I)~.tf
• O'
=-
REM ARK S
1
-----
0760 717 20
• •
1ft it
SERIAL No.
1
16
20
i!
1
0710 601 12
• O'
CHAN.
1
15
Nipple
:a:1A1!
• O·
I)~.tf
25
0760 710 24
* Ring. '0'
4
26
0710 201 06
1
27
4003 020 01
28
4003 034'01
* Plug
• U' ~)j, t* Bol t•• U'
• U· ;It)j, t* Bolt. 'U'
29
0555 240 60
*Bolt, Treatment
4
M24x60
30
0562' 060 16
3
M6X16
31
0550 120 25
4
,M12X25
32
0550 100 20
10
IM10X20
33
0550 100 25
12
IM10x25
34
0550 120 3D
* Bol
t. Socket Head
1\1fJ ~)j, I* Bolt. Hex.
1\1fJ ;It)It I* Bol
t. Hex.
1\1fJ~)j, I* Bol
t, Hex.
1\1fJ ;It)j, II * Bolt, Hex.
12
IM12X30
75.tf
2
1
.~JI~)j,1-
1\1fJ1':t-t~)It t-
li •
NOTE
IHI
MODEL HC230
fFl1.J:dl9 ~?*ill
OIL TANK ASS'Y
®
REV No.
SHEET No. 8-10
D
1I1f.!• •
1~~j'~O:'
~
8Il8&
PAR T
.if
N
o.
35
0580 080 00
36
0580 120 00
37
0580 160 00
38
0595 240 00
39
0590 160 00
40
0590 120 00
41
0590 100 00
42
0590 080 00
43
0593 160 00
44
0593 120 00
45
0593 080 00
46
0593 100 00
47
0414 148 00
48
0414 162 00
49
0414 311 00
50
4003 003 00
51
0710 204 02
52
0710 113 22
53
0710 113 64
m
D
E
~
8&
S
C
R
I
P
ft\
T
I
o
*1\."7"tNut. Hex.
1\."7~'"
* Nut.
Hex.
1\."7"'"
* Nut. Hex.
MtIlJl._
* Washer. Treatment
Q' TY
CHAN.
;a
•
1ft it
SERIAL No.
.
M8
4
IM12
2
IM16
4
11124
2
1116
12
'M12
22
MI0
4
IM8
2
IM16
Flat
8
IM12
Flat
4
118
4
Ml0
* Washer. FI at
'/"77"'"
* Bracket
'/"77",..
* Bracket
-:1"77"",
* Bracket
, U' ;«)j, '"
* 801 t. ' U'
7'''7{t
* :r.JJ,;r.
Plug
* Elbow
if;a~ \:r.J";«
* Elbow. Reducer
:;If
REM ARK S
4
/'<*&-lock
* Washer.
/,(*&* Washer. lock
/'<*.-lock
* Washer.
/'<*&-lock
* Washer.
.&* Washer. Flat
• .111*
=Ie lasher.
*
* ••
Washer.
• .111_
• stili!
It
N
1
1
1
1
1
1
1
u,
/2
.
NOTE
IBI
MODEL HC230
.
...
tJ:.
®
REV No.
SHEET No. 8-10
D
MEMO
VIEW B
~
VIEW D
VIEW C
DETAIL A
DETAIL H
VIEW E
VIEW F
HC230 F34147500
IHI
MODEL
HC230
1Il
fmWJ~7J!2.g
AUXILIARY POWER PIPING
REV NO.
SHEET NO.
® 0
8- 11
jUIHIJt
tJ.ra
KEY No.
0
.~
PAR T N o.
X
F341 475 00
1
0070 070 12
2
0070 148 03
3
4070 012 10
4
4070 012 07
5
4070 056 14
6
4070 017 59
.ra
$
0
S
E
C
R
I
.IlIJIIJ:lJEW (R/1I
*'
P
f#J;
T
I
o N
Auxiliary Power Piping
1
*-A
* Hose
*-A
* Hose
*-:A
* Hose
*-:A
* Hose
* *-:A
Hose
*-:A
* Hose
1.-/'(-
~
7
0495 128 00
8
D065 061 00
9
0414 777 00
10
4083 000 06
11
-----------
12
0760 312 19
13
---
14
-----
* Lever
v-=*-)I.-t:
* Manifold
"::1"77':1t* Bracket
?"7,;/-:t
* Clamp
•
Ij;
XlAi!
Q'TV CHAN.
..
iI Jill it
S E R I A L N o.
•
,jIf
REM ARK S
HL21-
1
!L=3200
1
IL=2900
1
IL=2600
1
IL=2300
1
L=1000
1
IL=4100
1
1
1
'l.
• O' IJ ,;/V
* Ring, • O'
4
-2
:.:;:;~: ~
9 90B
---
--
7~-:t1l
0712 310 34
* Adapter
7~-:t1l
* Adapter
2
17
0710 200 10
* Plug
1
IST-PA-3/8
18
0710 201 10
* Plug
2
SA-PA-l'
1
SA-PA-3/4
15
0712 310 31
16
1
-:f"7V
-:f"7V
-:f7V
1
0712 311 51
* Plug
VI) ':I-:f
* Grip
~iI~\7~-:f1l
* Adapter. Reducer
1
I"~::/:~~Tl 14
22
4409 590 05
* PI ate. Rubber
4
11X90X250
23
0080 021 00
* Clamp
2
24
D080 022 00
* Clamp
2
25
4081 004 03
* Clamp
1
26
0580 010 38
* •PadU'
19
0710 201 06
20
0858 131 UA
21
"7/'(- -:fl.-- t-
?7';/-:f
?7';/-:f
?7';/-:f
1'(':1 t:
~)v
2
t-
27
0003 041 00
*Bolt,'U'
2
28
0820 067 05
* Band, Cab I e
12
29
0712 310 33
30
0712 310 30
31
0712 310 54
32
4072 627 01
.
33
0710 101 02
34
0550 120 25
7-"::1)1.- 1'(';/ t:
7~-:f1l
* Adapter
7~-:t1l
* Adapter
I.)I.-~
* Elbow
:!,*:!711
* Connector
7-(* Tee
~1f;J~)I.- t-
1* Bol t,
2
1
2
1
PTl/4xPF1/4
1
STl/4
2
:1.112x25
AUXILIARY POWER PIPING
REV No.
SHEET No. 8-11
Hex.
NOTE
IHI
MODel HC230
~1tJ11Jt.JE.
®
D
._-- ...
s~.a
IKEY No.
SM. 11 it
PAR T
N o.
35
0550 100 90
36
0562 100 30
37
0580 100 00
38
0593 120 00
39
0593 100 00
40
0590 120 00
41
0590 100 00
42
0550 120 30
43
0550 120 70
44
0580 080 00
45
0593 080 00
46
0590 080 00
47
D285 756 00
48
D285 757 00
49
0416 429 00
50
0260 288 00
51
0260 289 00
S
D
E
M.
S
C
=Z
R
I
P
T
I
• :a.1!
JJ;.
M
o N
Q' TV
i\1IliltJv ~
Bol t. Hex.
i\1IiI~t-t~)" '"
Bol t. Socket Head
*
*
i\1IiI7':1~
* Nut, Hex.
lIZ.*:
* Washer. Flat
• •*:
* Washer. Flat
I'C*.*
* Washer.
Lock
I'C*R*:
* Washer, Lock
'"
* i\1IiIiit)"
Bolt, Hex.
i\1IiIiit)v'"
* Bol t, Hex.
i\1IiI7':1~
* Nut. Hex.
lIZ.*:
* Washer. Flat
I'C*R*:
* Washer. Lock
7:L-"f
* Tube
7:L-"f
* Tube
"f5T':I'"
* Bracket
A7-f
* Stay
A7-f
* stay
CHAN.
• •
iI In .ft
SERIAL No.
-
REM ARK S
2
Ml0x90
8
Ml0X30
2
IM10
11
!M12
2
IM10
11
M12
10
IU10
8
!U12x30
1
IU12x70
4
IM8
4
1MB
4
IM8
1
1
1
1
2
51 •
NOTE
IHI
MODEL HC230
•
.Dhlb 7J E
AUXILIARY POWER PIPING
®
REV No.
SHEET No. 8-11
D
MEMO
DETAIL A
VIEW D
---'----r---1:l
;. l~fO] 01
~
--'
1~~tlCn
VIEW
.
C
DETAIL D
HC230 F34097800
IHI
MODEL
HC230
1mWJ ') -(:::';7~21fg
REEVING WINCH PIPING
REV NO.
SHEET NO.
C§)
8-12
1Il
0
.fI.m.~
S8la
KEY No.
0
1
.-lit
PAR T
X
N o.
F340 978 00
0786 946 UA
2
4070 311 08
3
4070 298 25
4
4070 015 21
5
0562 060 45
6
0593 060 00
7
0590 060 00
8
0710 113 43
9
0710 117 07
10
0713 700 03
Ii
0
E
fi
8la
S
C
R
I
p
T
I
Ii
o N
Q' TV
0760 710 16
0760 710 19
D580 010 22
14
0820 067 05
S E R I AL
'it
•
N o.
.
2
L=1750
2
L=900
1
L=2800
4
M6X45
3
M6
3
M6
3
PF1/2XPF3/8
3
PF1/2XPF3/8
1
PF3/8
1
P14-90B
6
P18-90B
* ;It-A
Hose
* Hose
1\1fI"t-t~JL- '"
* Bolt.
Socket Head
!JER*
* Washer. Flat
1'<*Iii*
* Washer.
Lock
IJL-ili
* Elbow. Reducer
C~!/ IJL-~
* EIbow. Long (Reducer)
7~7?
* •Adapter
O'
* •Ring,
'0'
O'
* Ring, '0'
t:
* 7-:1JLPad
I'<~ tt
* Band, Cab Ie
:it
REM ARK S
* itt-A
Hose
itt-A
1'( ~
13
iI
CHAN.
1
I)~!/
12
m
Jilll!
MlIJr}..( ~Ti!. (R/2)
Reeving Winch Piping
~ v J..( t: 1'<)1,'7
* Valve. Solenoid
I)~!/
11
•
fIJi
HL21-
1
5
15
it •
NOTE
IHI
MODEL HC230
•
IJJrj'{/7~.
REEVING WINCH PIPING
0
REV No.
SHEET No. 8-12
••
D
0754596UA
IHI
MODEL HC230
-::t
=*-)v t:ClL
MANIFOLD ASS'Y
REV No.
®
SHEET No.8 -14
IID
IJtw_~
~Njl.
0
_it
PAR T
X
N
0754 596 UA
1
0785 618 UA
1 -1
0760 710 14
1 -2
0760 312 11
2
0753 245 UA
2 -1
0760 310 23
2 -2
0760 311 23
3
0754 731 UA
4
4 -1
5
~
11&
0562 120 25
0590 120 00
4422 904 00
6
0785 803 UA
6 -1
0756 974 19
6 -2
0756 974 20
7
0719 953 64
8
4292 272 00
9
0760 710 19
II
o.
0
E
~
6t.
S
C
R
I
P
Ii
T
I
o
•
iii:
N
";(=*-)11 I-tan (R/2)
Manifold Ass'y
I) V-7 :t.J- t- V~ ~ I~JL-:1
* Valve. Relief Cartridge
, 0' I) ,;/!I
* Ring. '0'
• O' I) ,;/!I
* Ring. '0'
7'I~? :t.J- t- V~~ 1~)II:1
* Valv~ Check Cartridge
, O' I) ,;/!I
Ring, • O'
• 0' I) ,;/!I
* Ring, '0'
iQ'TV
1
,
*
*
1
**
*
:1v~;..."\P ;1,..,( ~7
* Swl tch. Pressure
1
1
1
1\A~f.t;jtJII '"
*Bolt. Socket Head
2
IM12X25
* Washer. Lock
2
IM12
1~*/ilU'~
:1'77~t-
* Bracket
VT.:1-;"'';/!I :t.J-"'I)~~
* Valve. Reducing Cartridge
, O' V,;/!I
Ring. '0'
• O' I) ,;/!I
Ri ng, • O'
I~JII:1
1
1
**
* I.JII;jt
*
* IH:1
Elbow
2
1
1
* Pipe
• 0' I) ';/9'
* Ring.• O'
1
2
I.JII~
1
15
0713 700 03
* ,Adapter
O' I) ';/9'
1
15 -1
0760 710 19
* Ring, • O'
1
16
0710 113 44
16 -1
0760 710 19
* ,Elbow
0' I) ';/9'
* Ring, • 0'
* •Elbow
O' I) ,;/!I
* Ring, '0'
7'I~? 1~)I-::1
* Valve. Check
~f.t;jtJI- '"
* 1\A
Bolt. Socket Head
1"<* • •
* Washer. Lock
I.JI-~
12
0710 113 13
12 -1
0760 710 16
13
0710 712 01
14
0710 113 32
14 -1
17
0710 113 33
17 -1
0760 710 16
18
0754 141 UA
19
0562 120 25
19 -,
0590 120 00
20
0712 310 52
21
0755 130 UA
Ii
HL21-
121'-90B
* Ring, '0'
0754 596 05
ill
:\!If
REM ARK S
1
0760 710 19
11
•
ill .1ft 'lit
S E R I A L N o.
P16-90B
1
0719 956 54
CHAN.
2
* Elbow
'Y=*-Jlltt
* Manifold
I.JL-~
* Elbow
• O' I) ,;/!I
* * Ring. '0'
7"-r* Tee
I.)II;jt
* •Elbow
0' I) ';/9'
10
:a1l1!l:
iP18-90B
1
2
2
2
13/8
2
7~:1~
I.JL-~
P18-90B
P18-90B
1
1
I.)II~
ip18-90B
1
1
ip14-90B
2
2
M12X25
2
IM12
1.
* Elbow
iliiE'7-1' ';/ 7 -r J,,~an
Filter Ass' y. Li ne
*
1
NOTE
IHI
MODEL HC230
~=*-)v
t:*llu:
MANIFOLD ASS'Y
®
REV No.
SHEET No. 8-14
D
JtWM
IKEY No,
21 -1
ftlJr§lJ
.Jt
PAR T
N o.
0755 130 91
ftIJ
0
E
:&
r§lJ
S
C
R
I
P
JJ;
T
I.
0
• :a..it
Ilk
N
.:r.V"~'" ~~,..
Element
* * Ki t,
Q'
TY CHAN.
it
• •
1ft -lit
SERIAL No.
:i1f
REM ARK S
1
Ji •
NOTE
IBI
MODEL HC230
..
-*
)11 t:*!ll
MANIFOLD ASS'y
~-
\
®
REV No.
SHEET No. 8-14
o
MEMO
SECTION 9
BOOMING
92HI Boom
20
DETAIL A
20
3
8
31
9
10
30
30
31
DETAIL A
HC230 1187499
9
BOOM INNER ASSEMBLY 25’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 1
KEY NO.
0
PART NO.
DESCRIPTION
QTY
X 1187499
Boom Inner Assembly 25' 92HI
2*
1077993
* Paint & Decal Tubular Booms
1 STY
3
1187489
* Boom Inner Weldment (25' 92HI)
1
4*
1045331
* Paint, Enamel Black Air-Dry Enamel, ALKYD
7 GAL
5*
1106349
* Solvents, Reducing; See D055 SPECS.
2 GAL
6*
1106553
* Paint, Primer Buff Air-Dry Primer, ALKYD
7 GAL
8
1078048
* Label, Name Warning, Boom
2
9
1106435
* Indicator Boom Angle Installation W/Hardware
1
10
1065036
* Plate, Name Danger, to Prevent Serious
2
20
1187591
* INST, Poly Blocks
(For IHI Boom Stops On 92HI Boom)
2
30
1187897
* Bushing, Boom Foot
2
31
810460
* Fitting, Lubrication
2
NOTE: * KEY NOs 2, 4, 5 & 6 ARE NOT SHOWN IN THE ILLUSTRATION.
99
BOOM INNER ASSEMBLY 25’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 1
102
106
103
105
104
101
107
111
110
109
108
102
A
211
209
211
203
201
B
212
202
205
206
207
208
204
B
A
100
200
200
301
300
300
301
100
SECTION B - B
SECTION A - A
HC230 1187489
9
BOOM INNER WELDMENT 25’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 1A
KEY NO.
0
PART NO.
X 1187489
DESCRIPTION
QTY
Weldment, 92HI Boom, 25FT.Inner
100
1187550
* Tube, Lacing
2
101
1187551
* Tube, Lacing
2
102
1187552
* Tube, Lacing
2
103
1187553
* Tube, Lacing
2
104
1187554
* Tube, Lacing
2
105
1187555
* Tube, Lacing
4
106
1187556
* Tube, Lacing
4
107
1187557
* Tube, Lacing
2
108
1187558
* Tube, Lacing
2
109
1187559
* Tube, Lacing
2
110
1187560
* Tube, Lacing
2
111
1187561
* Tube, Lacing
2
200
1187562
* Tube, Lacing
2
201
1187563
* Tube, Lacing
2
202
1187564
* Tube, Lacing
2
203
1187565
* Tube, Lacing
2
204
1187566
* Tube, Lacing
2
205
1187567
* Tube, Lacing
2
206
1187568
* Tube, Lacing
2
207
1187569
* Tube, Lacing
2
208
1187570
* Tube, Lacing
2
209
1187571
* Tube, Lacing
2
211
1187572
* Tube, Lacing
2
212
1187573
* Tube, Lacing
2
214
1187574
* Tube, Lacing
2
300
1187575
* Tube, Lacing
2
301
1187576
* Tube, Lacing
2
NOTE:
99
BOOM INNER WELDMENT 25’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 1A
2
2
2
7
7
A
A
3
3
3
6
3
8
5
4
2
SECTION A - A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1105776
Boom Angle Indicator Assembly
2
1105775
* Panel, Angle Indicator
1
3
1105401
* Arm, Angle Indicator
1
4
1103632
* Bolt, Strippr
1
5
1103633
* BRG, RLR
2
6
1103634
* Washer, UBend
2
7
1105777
* Plate
1
8
812169
* Pin, Spring
2
NOTE:
HC230 1105776
9
BOOM ANGLE INDICATOR ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 1B
Refer to Page 2-4
HC230 F31111700
99
BOOM FOOT PIN ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 2
6
5
10
1
4
7
2
8, 9
3
HC230 1189400
9
BOOM OUTER ASSEMBLY 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189400
Boom Outer Assembly (40’ 92HI)
1
1189095
* End, Dead UNIV. W/Wedge & Socket
1
2
436634
* Plate, Name Installation
1
3
1189390
* Guide Sheave Assembly
1
4
1189412
* Guide Sheave Assembly
1
5
1189413
* Boom Point Assembly
1
6
714031
* Sheave Guard
1
7
1189401
* Boom Outer Weldment (40’ 92HI)
1
8
410556
* Pin, Headed
4
9
804919
* Pin, Cotter
4
10
615850
* Equalizer Assembly
2
NOTE:
99
BOOM OUTER ASSEMBLY 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3
1
108
108
108
DETAIL L
52
107
81
51
82
47
53
50
48
81
78
G
G
DETAIL T
79
46
F
75
45
F
42
76
41
43
E
72
37
40
E
38
71
36
35
34
69
68
D
66
67
32
D
33
95
65
31
64
28
62
61
63
30
73
29
C
C
27
26
60
94
24
56
57
B
22
A
B
25
21
A
HC230 1189401
9
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3A
54
58
103
102
20
23
20
23
83
84
55
59
SECTION B-B
VIEW A-A
94
34
95
73
SECTION D-D
SECTION C-C
70
110
DETAIL -T
HC230 1189401
9
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3A
74
77
39
44
39
87
44
85
88
86
SECTION E-E
DETAIL M
SECTION F-F
DETAIL N
109
105
DETAIL - N
DETAIL - M
80
89
82
91
93
49
81
80
49
90
104
93
104
SECTION G-G
92
DETAIL - L
HC230 1189401
9
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3A
KEY NO.
0
PART NO.
X 1189401
DESCRIPTION
QTY
Boom Outer Weldment (40’ 92HI)
1*
1189405
* Boom Tip Weldment (40' 92HI)
1
20
1189415
* Tube, Lacing
2
21
1189416
* Tube, Lacing
1
22
1189417
* Tube, Lacing
1
23
1189418
* Tube, Lacing
2
24
1189419
* Tube, Lacing
1
25
1189420
* Tube, Lacing
1
26
1189421
* Tube, Lacing
1
27
1189422
* Tube, Lacing
1
28
1189423
* Tube, Lacing
1
29
1189424
* Tube, Lacing
1
30
1189425
* Tube, Lacing
1
31
1189426
* Tube, Lacing
1
32
1189427
* Tube, Lacing
1
33
1189428
* Tube, Lacing
1
34
1189429
* Tube, Lacing
1
35
1189430
* Tube, Lacing
1
36
1189431
* Tube, Lacing
1
37
1189432
* Tube, Lacing
1
38
1189433
* Tube, Lacing
1
39
1189434
* Tube, Lacing
2
40
1189435
* Tube, Lacing
1
41
1189436
* Tube, Lacing
1
42
1189437
* Tube, Lacing
1
43
1189438
* Tube, Lacing
1
44
1189439
* Tube, Lacing
2
45
1189440
* Tube, Lacing
1
.
.
.
NOTE: * KEY NO. 1 IS NOT SHOWN IN THE ILLUSTRATION.
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3A
KEY NO.
PART NO.
DESCRIPTION
QTY
46
1189441
* Tube, Lacing
1
47
1189442
* Tube, Lacing
1
48
1189443
* Tube, Lacing
1
49
1189444
* Tube, Lacing
2
50
1189445
* Tube, Lacing
1
51
1189446
* Tube, Lacing
1
52
1189447
* Tube, Lacing
1
53
1189448
* Tube, Lacing
1
54
1189449
* Tube, Lacing
1
55
1189450
* Tube, Lacing
1
56
1189451
* Tube, Lacing
1
57
1189452
* Tube, Lacing
1
58
1189453
* Tube, Lacing
1
59
1189454
* Tube, Lacing
1
60
1189455
* Tube, Lacing
1
61
1189456
* Tube, Lacing
1
62
1189457
* Tube, Lacing
1
63
1189458
* Tube, Lacing
1
64
1189459
* Tube, Lacing
1
65
1189460
* Tube, Lacing
1
66
1189461
* Tube, Lacing
1
67
1189462
* Tube, Lacing
1
68
1189463
* Tube, Lacing
1
69
1189464
* Tube, Lacing
1
70
1189465
* Tube, Lacing
1
71
1189466
* Tube, Lacing
1
72
1189467
* Tube, Lacing
1
73
1189468
* Tube, Lacing
1
74
1189469
* Tube, Lacing
1
.
.
.
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3A
KEY NO.
PART NO.
DESCRIPTION
QTY
75
1189470
* Tube, Lacing
1
76
1189471
* Tube, Lacing
1
77
1189472
* Tube, Lacing
1
78
1189473
* Tube, Lacing
1
79
1189474
* Tube, Lacing
1
80
1189475
* Tube, Lacing
1
81
1189476
* Tube, Lacing
1
82
1189477
* Tube, Lacing
1
83
1189478
* Tube, Lacing
2
84
1189479
* Tube, Lacing
2
85
1189480
* Tube, Lacing
2
86
1189481
* Tube, Lacing
1
87
1189482
* Tube, Lacing
2
88
1189483
* Tube, Lacing
1
89
1189484
* Tube, Lacing
1
90
1189485
* Tube, Lacing
1
91
1189486
* Tube, Lacing
1
92
1189487
* Tube, Lacing
2
93
1189488
* Tube, Lacing
2
94
1189489
* Tube, Lacing
1
95
1189490
* Tube, Lacing
1
102
1189397
* Plate
1
103
1189398
* Plate
1
104
1189491
* Plate
4
105
1189492
* Stiffener Weldment
2
107
436152
* Plate
2
108
436210
* Plate
2
109
438241
* Stiffener Weldment
2
110
470484
* Bracket Weldment
2
.
.
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3A
13, 12
12, 13
10
4
2
13, 12
10
4
12, 13
6, 7
11
3
5
3
11
1
5
8, 9
HC230 1189390
9
MODEL HC230
GUIDE SHEAVE ASSEMBLY
BOOM OUTER
0
REV NO.
SHEET NO. 9 - 3B
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189390
Guide Sheave Assembly
1
1189391
* Guide Sheave Weldment
1
2
436005
* Spacer, Tube
2
3
436006
* Pin
2
4
425885
* Tube
4
5
427364
* Bar, Key
4
6
810460
* Fitting, Lube
4
7
810736
* Cap, HYDR Fitting
4
8
814904
* Screw, Cap Hex Head
8
9
805060
* Washer, Lock
8
10
1101922
* Sheave Assembly
4
11
805010
* Fitting, Lube
2
12
1179732
* Pin, Mounting
4
13
804918
* Pin, Cotter
8
NOTE:
99
MODEL HC230
GUIDE SHEAVE ASSEMBLY
BOOM OUTER
0
REV NO.
SHEET NO. 9 - 3B
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1101922
Sheave Assembly
1*
512363
* Sheave, Wire Rope
1
2*
800065
* BRG, Ball, SGL
2
NOTE:* KEY NOs 1, 2 ARE NOT SHOWN IN THE ILLUSTRATION
99
SHEAVE ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3C
A
7
5, 6
6, 5
3
2
2
4
A
1
8, 9, 10
SECTION A - A
KEY NO
PART NO
DESCRIPTION
QTY
0
X 1189412
Guide Sheave Assembly Boom Outer Lead In
1
436242
* Pin
1
2
436524
* Spacer, Tube
2
3
436526
* Spacer, Tube
1
4
804926
* Pin, Cotter
1
5
810460
* Fitting, Lube
2
6
810736
* Cap, HYDR Fitting
2
7
813146
* Pin, Grooved
1
8
1101859
* Sheave Assembly
1
9
1104790
* Sheave
1
10
801535
* Bearings
2
NOTE:
HC230 1189412
9
MODEL HC230
GUIDE SHEAVE ASSEMBLY
BOOM OUTER LEAD IN
0
REV NO.
SHEET NO. 9 - 3D
8, 9, 10
8, 9, 10
200
7
200
6
6 7
7 6
7 200
6
9, 10
9, 10
12
1
A
11
5
A
4
3
4
3
5
4
SECTION A - A
KEY NO
PART NO
DESCRIPTION
QTY
0
X 1189413
Boom Point Sheave Assembly
1
436247
* Pin
1
3
421157
* Spacer, Tube
2
4
421160
* Spacer, Tube
3
5
421161
* Spacer, Tube
2
6
421159
* Pipe, Bent
4
7
420555
* Bar
4
8
800402
* CPLG, Pipe
4
9
810460
* Fitting, Lube
6
10
810736
* Cap, HYDR Fitting
6
11
813146
* Pin, Grooved
1
12
804926
* Pin, Cotter
1
200
1101937
* Sheave Assembly
6
201*
601761
* Sheave
1
202*
810112
* Bearing
2
NOTE: * KEY NOs 201 & 202 ARE NOT SHOWN IN THE ILLUSTRATION.
HC230 1189413
9
BOOM POINT SHEAVE ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3E
KEY NO.
0
PART NO.
DESCRIPTION
X 1189095
QTY
Dead End, UNIV. W/Wedge & Socket
2*
1189094
* Link WLDT. Rope Wedge & Socket
1
3*
1108192
* Pin Clevis
1
4*
804917
* Pin, Cotter
1
5*
815316
* Socket, Wedge
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
99
DEAD END, UNIVERSAL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3F
2
9, 13
8
10, 15
4
9
6
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 615850*
Equalizer Assembly
2
516563
* Equalizer Weldment
1
4
505380
* Sheave, Wire Rope
1
6
436019
* Pin
1
8
813146
* Pin, Grooved
1
9
804926
* Pin, Cotter
3
10
813164
* Fitting, Lube
1
13
436394
* Pin, 2 Cotter
1
15
810736
* Cap, HYDR Fitting
1
NOTE: * THIS ASSEMBLY IS USED ON 92HI & 77HI BOOM
HC230 615850
9
EQUALIZER ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 3G
KEY NO.
0
PART NO.
DESCRIPTION
X 476050
QTY
Boom Point Sheave Assembly
1*
1189095
* End, Dead UNIV.W/Wedge & Socket
1
2*
436634
* Plate, Name Installation
1
3*
518827
* Sheave Modification
1
4*
615665
* Guide Sheave Assembly
1
5*
615724
* Guide Sheave Assembly
1
6*
713867
* Boom Point
1
7*
714031
* Sheave Guard
1
8*
721589
* Boom Outer Section (40FT 92 HI)
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
99
BOOM OUTER ASSEMBLY 40’ 92H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4
239
238
5
5
238
12
11
12
11
21
22
11
22
P
24 23
133
141
142
E
25
226
134
P
141, 142
O
225
219
232
224
223
217
233
L
30, 34
221
215
D
3
114 139
31, 35
114
118
D
32
127
C
C
3
118
42
L
216
235
222
K
234
218
K
119
E
220
27
33
126
138
137
117
136
135
124
43
116
43
125
42
J
J
123
115
36
B
113
122
39
113
150, 151
B
38
37
A
4
A
HC230 721589
9
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4A
36
37
209
205
207
211
42, 43
204
213
208
210
39
38
38
206
39
4
212
4
40
41
VIEW A - A
30
31
3
33
202
33
25
32
3
27
18
32
202
203
SECTION J-J
SECTION B - B
27
46
44
203
47
34
35
18
SECTION E-E
SECTION D-D
SECTION C-C
227
234
229
10
VIEW N
234
235
232
227
227
230
230
234
233
229
228
N
10
111
40
4
SECTION K-K
10
M
6
6
SECTION L-L
230
141
41
228
233
6
237
112
VIEW O
SECTION P-P
VIEW M
HC230 721589
9
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 721589
92H Boom Outer 40 FT
3
615672
* Bracket Weldment Sheave Boom Tip
1
4
615670
* Bracket Weldment Sheave Outer
1
5
716071
* Boom Tip Weldment
1
6
438241
* Stiffener Weldment
2
10
438242
* Stiffener Weldment
2
11
436210
* Plate
2
12
436152
* Plate
2
18
465675
* Sheet
4
21
467865
* Tube, Lacing
1
22
467868
* Tube, Lacing
2
23
467869
* Tube, Lacing
2
24
467866
* Tube, Lacing
1
25
467867
* Tube, Lacing
1
27
467870
* Tube, Lacing
2
30
436319
* Tube, Lacing
1
31
436320
* Tube, Lacing
1
32
436323
* Tube, Lacing
2
33
436324
* Tube, Lacing
2
34
436327
* Tube, Lacing
1
35
436328
* Tube, Lacing
1
36
436321
* Tube, Lacing
1
37
436322
* Tube, Lacing
1
38
436325
* Tube, Lacing
2
39
436326
* Tube, Lacing
2
40
436330
* Tube, Lacing
1
41
436329
* Tube, Lacing
1
42
467871
* Tube, Lacing
1
43
467872
* Tube, Lacing
1
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4A
KEY NO.
PART NO.
DESCRIPTION
QTY
44
467873
* Tube, Lacing
1
46
467874
* Tube, Lacing
1
47
467875
* Tube, Lacing
1
111
467876
* Tube, Lacing
1
112
467877
* Tube, Lacing
1
113
467878
* Tube, Lacing
2
114
1103246
* Tube, Lacing
2
115
467880
* Tube, Lacing
1
116
467881
* Tube, Lacing
1
117
467882
* Tube, Lacing
1
118
1103329
* Tube, Lacing
2
119
1103910
* Tube, Lacing
1
122
467884
* Tube, Lacing
2
123
467885
* Tube, Lacing
2
124
467886
* Tube, Lacing
2
125
467887
* Tube, Lacing
2
126
467888
* Tube, Lacing
2
127
467889
* Tube, Lacing
2
133
467890
* Tube, Lacing
2
134
468355
* Tube, Lacing
2
135
467892
* Tube, Lacing
1
136
467893
* Tube, Lacing
1
137
467894
* Tube, Lacing
1
138
467895
* Tube, Lacing
1
139
467896
* Tube, Lacing
1
141
527430
* Ear Weldment RH, 75 Ton Jib Stop
1
142
527431
* Ear Weldment LH, 75 Ton Jib Stop
1
150
410556
* Pin, Headed
4
151
804919
* Pin, Cotter
4
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4A
KEY NO.
PART NO.
DESCRIPTION
QTY
202
436595
* Tube, Lacing
2
203
436694
* Tube, Lacing
2
204
436695
* Tube, Lacing
1
205
436696
* Tube, Lacing
1
206
436697
* Tube, Lacing
1
207
436698
* Tube, Lacing
1
208
436699
* Tube, Lacing
1
209
437076
* Tube, Lacing
1
210
437077
* Tube, Lacing
1
211
437078
* Tube, Lacing
1
212
437091
* Tube, Lacing
1
213
437092
* Tube, Lacing
1
215
467897
* Tube, Lacing
2
216
467970
* Tube, Lacing
2
217
468350
* Tube, Lacing
2
218
468358
* Tube, Lacing
2
219
468359
* Tube, Lacing
2
220
468360
* Tube, Lacing
2
221
467971
* Tube, Lacing
1
222
467972
* Tube, Lacing
1
223
467973
* Tube, Lacing
1
224
467974
* Tube, Lacing
1
225
467975
* Tube, Lacing
1
226
467976
* Tube, Lacing
1
227
467977
* Tube, Lacing
2
228
467978
* Tube, Lacing
1
229
467979
* Tube, Lacing
1
230
467980
* Tube, Lacing
2
232
467982
* Tube, Lacing
1
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4A
KEY NO.
PART NO.
DESCRIPTION
QTY
233
467983
* Tube, Lacing
2
234
467984
* Tube, Lacing
2
235
467981
* Tube, Lacing
1
237
470484
* Bracket Weldment
2
238
467996
* Tube, Lacing
2
239
1106475
* Tube, Lacing
2
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4A
7
12, 13
9
20
5
6
10
11, 18
17
DETAIL B
SECTION A-A
A
9
17
A
2
15, 16
B
HC230 615665
9
MODEL HC230
GUIDE SHEAVE ASSEMBLY
BOOM OUTER
0
REV NO.
SHEET NO. 9 - 4B
KEY NO
PART NO
DESCRIPTION
QTY
0
X 615665
Guide Sheave Assembly
2
615664
* SPRT WLDT Guide Sheave Assembly
1
5
436005
* Spacer.Tube
2
6
425885
* Tube
4
7
436006
* Pin
2
8*
456404
* Bar.Round
8
9
427364
* Bar, Key
4
10
421269
* Pad, Mounting
4
11
810460
* Fitting, Lube SAE
4
12
814904
* SCR, Cap HXHD
8
13
805060
* Washer, Lock
8
15
814651
* SCR, Cap
4
16
805063
* Washer, Lock
4
17
1101922
* Sheave Assembly
4
18
810736
* Cap, HYDR Fitting
4
20
805010
* Fitting, Lube SAE
2
NOTE: * KEY NO 8 IS NOT SHOWN IN THE ILLUSTRATION.
99
MODEL HC230
GUIDE SHEAVE ASSEMBLY
BOOM OUTER
0
REV NO.
SHEET NO. 9 - 4B
B
A
7
A
13
14, 15
14, 15
12
16
4
2
6
6
VIEW B
SECTION A - A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 615724
Guide Sheave Assembly
2
409332
* Bar, Lock
1
4
436242
* Pin
1
6
436524
* Spacer, Tube
2
7
436526
* Spacer, Tube
1
12
804926
* Pin, Cotter
1
13
1101859
* Sheave Assembly
2
14
810460
* Fitting, Lube SAE
2
15
810736
* Cap, HYDR Fitting
2
16
813146
* Pin, Grooved
1
NOTE:
HC230 615724
9
MODEL HC230
GUIDE SHEAVE ASSEMBLY
BOOM OUTER LEAD IN
0
REV NO.
SHEET NO. 9 - 4C
14, 15, 19
5
4
18
A
17
A
14, 19
16
7
11
11
10
6
10
9
SECTION A - A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 713867
Boom Point Sheave Assembly
4
421159
* Pipe, Bent
4
5
420555
* Bar
4
6
436247
* Pin, DWL/COT
1
7
804926
* Pin, Cotter
1
9
421157
* Spacer, Tube
2
10
421160
* Spacer, Tube
3
11
421161
* Spacer, Tube
2
14
810460
* Fitting, Lube SAE
6
15
800402
* CPLG, Pipe
4
16
813146
* Pin, Grooved
1
17
1101937
* Sheave Assembly
6
18
409332
* Bar, Lock
1
19
810736
* Cap, HYDR Fitting
6
NOTE:
HC230 713867
9
BOOM POINT SHEAVE ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4D
3
12, 13, 21
5
6
15, 16, 17
19
8, 9
20
2
12, 13
HC230 714031
9
SHEAVE GUARD ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4E
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 714031
Sheave Guard
2
615608
* Sheave Guard
1
3
615877
* Sheave Guard Weldment
1
5
436527
* Pad, Mounting
4
6
M 4797
* Pad, Mounting
4
8
804890
* Pin, Cotter
4
9
L 4499A
* Pin, 2 Cotter
2
12
806870
* SCR, CAP
8
13
805062
* Washer, Lock
8
15
807828
* SCR, Cap
3
16
814786
* Nut, HEX
3
17
805063
* Washer, Lock
3
19
447486
* Plate
4
20
463669
* Plate, Ear
2
21
805075
* Washer, Round
4
NOTE:
99
SHEAVE GUARD ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 4E
4
10
4
4
7
5
12
10, 7
13
20
10, 7
8
16
20
15
5
21
11
11
8
A
18, 17, 23, 22
2
24
SECTION A-A
24
A
HC230 715633
9
MODEL HC230
HANGER BLOCK ASSEMBLY
FOR 14 PARTS OF LINE
0
REV NO.
SHEET NO. 9 - 5
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 715633
Hanger Block Assembly
2
617573
* Hanger Block Weldment
1
4
510199
* Hanger Block Weldment
2
5
708490
* Frame WLDT
1
7
421186
* Pin, Headed
2
8
421187
* Pin, Cotter
1
10
804918
* Pin, Cotter
2
11
804925
* Pin, Cotter
2
12
810100
* Washer, Flat Machinery & SHG
6
13
810460
* Fitting, Lube SAE
1
15
813146
* Pin, Grooved
1
16
804926
* Pin, Cotter
1
17
814786
* Nut, HEX
2
18
805063
* Washer, Lock
2
20
440455
* Tube
2
21
440443
* Pin, DWL/COT
1
22
1053983
* SCR, Cap, HEX
2
23
452212
* Pipe, No THD
2
24
1101851
* Sheave Assembly
1
NOTE:
99
MODEL HC230
HANGER BLOCK ASSEMBLY
FOR 14 PARTS OF LINE
0
REV NO.
SHEET NO. 9 - 5
14
3
10, 11
4, 5, 6
8
KEY NO.
0
PART NO.
DESCRIPTION
QTY
X 1078215
Boom Center Section 92ST 10’
2*
1077993
* Paint, & Decal Tubular Booms
1 STY
3
723323
* Boom Center Section (10’ 92ST)
1
4
1045331
* Paint, Enamel; Black, Air Dry Enamel. ALKYD
2 GAL
5
1106349
* Solvents, Reducing; SEE D055 SPECS
0.5 GAL
6
1106553
* Paint, Primer Buff, Air Dry Primer ALKYD
2 GAL
8
1078048
* Label, Name; Warning-Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1189200
* Installation, Timber (92’’ Boom & 4.50” Chord)
1
NOTE:* KEY NO 2 IS NOT SHOWN IN ILLUSTRATION
HC230 1078215
9
BOOM CENTER ASSEMBLY 10’ 92ST
MODEL HC230
0
REV NO.
SHEET NO. 9 - 6
13
11
13
13
11
11
19
11
13
11
13
13
11
12
11
19
12
12
11
KEY NO.
0
PART NO.
X 723323
DESCRIPTION
QTY
Boom Center Section
11
474227
* Tube, Lacing
8
12
474228
* Tube, Lacing
2
13
474229
* Tube, Lacing
12
19
451097
* Sheet
8
NOTE:
HC230 723323
9
BOOM CENTER WELDMENT 10' 92ST
MODEL HC230
0
REV NO.
SHEET NO. 9 - 6A
1
2
A
4, 5
4, 6, 7
3
SECTION A - A
A
HC230 1189200
9
MODEL HC230
TIMBER INSTALLATION
92" BOOM WITH 4.5" CHORD
0
REV NO.
SHEET NO. 9 - 7
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189200
Installation, Timber (92" Boom & 4.50" Chord)
1
1186332
* Timber
1
2
1179975
* Weldment, Tie Rod
2
3
413482
* Bar, Bent
2
4
814654
* Nut, HEX
4
5
804470
* Washer, Flat
2
6
805058
* Washer, Lock
2
7
809833
* SCR, Cap HXHD
2
NOTE:
99
MODEL HC230
TIMBER INSTALLATION
92" BOOM WITH 4.5" CHORD
0
REV NO.
SHEET NO. 9 - 7
14
1
10, 11
4, 5, 6
8
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1188636
Boom Center, 92HI 15
1
1188633
* Boom Center Weldment (15' 92HI)
1
2*
1077993
* Paint & Decal Tubular Booms
1 STY
4
1045331
* Paint, Enamel Black Air-dry Enamel, ALKYD
4 GAL
5
1106349
* Solvents, Reducing See D055 Specs.
1 GAL
6
1106553
* Paint, Primer Buff Air-dry Primer, ALKYD
4 GAL
8
1078048
* Label, Name Warning Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1187248
* Installation, Timber (92" Boom & 5.00" Chord)
2
NOTE:* KEY NO 2 IS NOT SHOWN IN ILLUSTRATION
HC230 1188636
9
BOOM CENTER ASSEMBLY 15' 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 8
19
9
12
19
9
SECTION B - B
9
9
10
9
10
4.00
3.44 REF
10
10
2.44 REF
17.00
28
12
11
12
11
9
11
11
12
9
B
B
9
9
12
9
9
HC230 1188633
9
BOOM CENTER WELDMENT (15’ 92HI)
MODEL HC230
0
REV NO.
SHEET NO. 9 - 8A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X1188633
Boom Center Weldment (15’ 92HI)
9
474213
* Tube, Lacing
10
10
1187246
* Tube, Lacing
8
11
1188635
* Tube, Lacing
8
12
474222
* Tube, Lacing
3
19
451097
* Sheet
12
28
471021
* Weldment Jib Backstay Dead End
2
NOTE:
99
BOOM CENTER WELDMENT (15’ 92HI)
MODEL HC230
0
REV NO.
SHEET NO. 9 - 8A
1
4, 5
3
4, 6, 7
KEY NO.
2
PART NO.
DESCRIPTION
QTY
0
X 1187248
Installation, Timber (92" Boom & 5.00" Chord)
1
1186332
* Timber
1
2
436952
* Rod, THD2End
2
3
428505
* Bar, Bent
2
4
814654
* Nut, HEX
4
5
804470
* Washer, Flat
2
6
805058
* Washer, Lock
2
7
809833
* SCR, Cap
2
NOTE:
HC230 1187248
9
MODEL HC230
TIMBER INSTALLATION
92" BOOM WITH 5.0" CHORD
0
REV NO.
SHEET NO. 9 - 9
14
3
14
10, 11
4, 5, 6
8
KEY NO.
0
PART NO.
X 1078216
DESCRIPTION
QTY
Boom Center 92HT 20’
2*
1077993
* Paint & Decal Tubular Booms
1 STY
3
723324
* Boom Center Section (20FT 92ST)
1
4
1045331
* Paint, Enamel Black Air-Dry Enamel, ALKYD
2 GAL
5
1106349
* Solvents, Reducing D055 SPECS
0.50 GAL
6
1106553
* Paint, Primer Buff Air-Dry Primer, ALKYD
2 GAL
8
1078048
* Label, Name Warning, Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1187248
* Installation, Timber (92” Boom & 5.00” Chord)
2
NOTE: * KEY NO 2 IS NOT SHOWN IN THE ILLUSTRATION
HC230 1078216
9
BOOM CENTER ASSEMBLY 20’ 92HT
MODEL HC230
0
REV NO.
SHEET NO. 9 - 10
C
9
11
11
11
11
11
11
9
12
9
12
12
12
9
9
9
C
9
9
12
12
9
B
9
SECTION C - C
19
12
19
9
DETAIL B
HC230 723324
9
BOOM CENTER WELDMENT 20’ 92HT
MODEL HC230
0
REV NO.
SHEET NO. 9 - 10A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 723324
Boom Center Section (20 FT 92HT)
9
474213
* Tube, Lacing
10
10
474220
* Tube, Lacing
12
11
474221
* Tube, Lacing
12
12
474222
* Tube, Lacing
3
19
451097
* Sheet
12
31*
1080540
* Boom Kit 20 FT 92HT
1
NOTE: * KEY NO 31 IS NOT SHOWN IN THE ILLUSTRATION
99
BOOM CENTER WELDMENT 20’ 92HT
MODEL HC230
0
REV NO.
SHEET NO. 9 - 10A
14
14
14
14
10, 11
3
4, 5, 6
8
KEY NO.
0
PART NO.
X 1078217
DESCRIPTION
QTY
Boom Center 92ST 50’
2*
1077993
* Paint & Decal Tubular Booms
1 STY
3
723327
* Boom Center Scetion (50 FT 92ST)
1
4
1045331
* Paint, Enamel Black Air-Dry Enamel, ALKYD
10 GAL
5
1106349
* Solvents, Reducing D055 SPECS
2.50 GAL
6
1106553
* Paint, Primer Buff Air-Dry Primer, ALKYD
10 GAL
8
1078048
* Label, Name Warning, Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1189200
* Installation, Timber (92” Boom & 4.50” Chord)
4
NOTE: * KEY NO. 2 NOT IS SHOWN IN THE ILLUSTRATION
HC230 1078217
9
BOOM CENTER ASSEMBLY 50’ 92ST
MODEL HC230
0
REV NO.
SHEET NO. 9 - 11
14
K
15
11
A
A
11
14
H
H
11
14
12
13
12
13
12
13
12
13
11
11
12
13
13
G
G
12
13
12
13
12
13
12
13
B
B
11
12
13
12
13
12
13
12
12
13
D
4
13
K
C
C
11
D
VIEW K - K
15
HC230 723327
9
BOOM CENTER WELDMENT 50’ 92ST
MODEL HC230
0
REV NO.
SHEET NO. 9 - 11A
4
4
7
7
11
7
11
7
15
7
11
15
11
11
7
11
15
11
7
11
7
11
7
VIEW C - C
7
7
11
7
VIEW A - A
SECTION B - B
17
7
11
7
11
7
7
15
11
15
11
7
7
SECTION G - G
KEY NO.
PART NO.
11
7
11
7
SECTION H - H
DESCRIPTION
SECTION D- D
QTY
0
X 723327
Boom Center Section (50 FT 92ST)
4
471021
* Bracket WLDT
2
7
451097
* Sheet
20
11
474227
* Tube, Lacing
16
12
414236
* Tube, Lacing
30
13
474237
* Tube, Lacing
30
14
474238
* Tube, Lacing
4
15
474228
* Tube, Lacing
5
NOTE:
HC230 723327
9
BOOM CENTER WELDMENT 50’ 92ST
MODEL HC230
0
REV NO.
SHEET NO. 9 - 11A
Closed/Closed Ends
1
2, 3, 4, 5
Open/Closed Ends
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X Pendants
Boom Suspension Pendants
1
1187535
* Basic Wraparound Both Ends Closed Length 82’ 0”
2
436349
* 10’ Center Section Open Closed Ends Length 10’ 0”
3
1187252
* 15’ Center Section Open Closed Ends Length 15’ 0”
4
436345
* 20’ Center Section Open Closed Ends Length 20’ 0”
5
436347
* 50’ Center Section Open Closed Ends Length 50’ 0”
NOTE:
HC230 PENDANTS
9
BOOM SUSPENSION PENDANTS
MODEL HC230
0
REV NO.
SHEET NO. 9 - 12
Refer to Page 12-14
HC230 F36661000
99
ANTI TWO BLOCK ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 13
Optional Boom Mounted 3rd Drum
KEY NO.
0
PART NO.
DESCRIPTION
X 9005821
QTY
INST'L, Upper Level 3rd Drum - 21K SLP
1*
1182785
* INST, 3RD DRM ASSY - 92HI Boom
1
2*
1187811
* INST, Guide Sheave
1
3*
1187780
* INST, Fleeting Sheave
1
4*
1182787
* INST, HYD Piping - 3RD Drum
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
MODEL HC230
INST'L, UPPER LEVEL 3RD DRUM
- 21K SLP NON-FREESPOOL
0
REV NO.
SHEET NO. 9 - 14
A
1
2, 3
5, 6, 7
5, 6, 7
DETAIL A
HC230 1182785
9
MODEL HC230
INST'L, 3RD DRUM
ASS’Y - 92HI BOOM NON FREESPOOL
0
REV NO.
SHEET NO. 9 - 15
KEY NO.
PART NO.
0
X 1182785
1
1182786
DESCRIPTION
QTY
Installation, 3RD Drum ASSY - 92HI Boom
* Assembly, 3 RD Drum Skid - 21K
(W/O Dog and Freefall)
1
2
1187898
* Pin, Headed - 92 HI Inner 3RD Drum
4
3
804902
* Pin, Cotter
4
5
810096
* Bushing, Machinery - 18 Gauge
8
6
810097
* Bushing, Machinery - 14 Gauge
8
7
810098
* Bushing, Machinery - 10 Gauge
8
NOTE:
99
MODEL HC230
INST'L, 3RD DRUM
ASS’Y - 92HI BOOM NON FREESPOOL
0
REV NO.
SHEET NO. 9 - 15
1
2
12, 13
6, 7
15
4, 8
9
14
1
10, 11
2
HC230 1182786
9
MODEL HC230
ASS’Y, 3RD DRUM
SKID - 21K SLP NON FREESPOOL
0
REV NO.
SHEET NO. 9 - 15A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1182786
Assembly, 3rd Drum Skid - 21 K( W/O Dog & Freefall)
1
1182418
* Third Drum ASSY Braden
1
2
1187826
* Skid Weldment/Machining 3rd Drum
1
4
1182639
* Assembly, Counter-Balance Valve
1
6
807831
* SCR, Cap
4
7
805063
* Washer, Lock Size Zinc Plated
4
8
827074
* Seal, O-Ring
2
9
812968
* Screw,HEX Socket HD
4
10
805060
* Washer, Lock
8
11
806480
* SCR, Cap
8
12
809546
* SCR, Cap
8
13
818209
* Washer, Lock
8
14
1182646
* Plug, Cartridge Valve - Parker
1
15
1182645
* Plug, Cartridge Valve - Sun
1
NOTE:
99
MODEL HC230
ASS’Y, 3RD DRUM
SKID - 21K SLP NON FREESPOOL
0
REV NO.
SHEET NO. 9 - 15A
1
1
2, 3
5, 6, 7
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1187811
Installation, Guide Sheave (For 3rd Drum)
1
1187820
* Assembly, Sheave Box
1
2
1187812
* Pin, Headed - 92HI Inner Guide Sheave
2
3
804902
* Pin, Cotter
2
5
810096
* Bushing, Machinery - 18 Gauge
4
6
810097
* Bushing, Machinery - 14 Gauge
4
7
810098
* Bushing, Machinery - 10 Gauge
4
NOTE:
HC230 1187811
9
MODEL HC230
INSTALLATION,
GUIDE SHEAVE - BOOM INNER
0
REV NO.
SHEET NO. 9 - 16
A
6
14, 18
20
4
2
17
5
12, 16, 10
A
KEY NO.
SECTION A - A
PART NO.
DESCRIPTION
QTY
0
X 1187820
Assembly, Sheave Box
2
1187815
* Weldment and Machining, Sheave Box
1
4
519296
* Sheave, Wire Rope
1
5
1187824
* Pipe, Spacer
2
6
1187823
* Pipe, Spacer
1
10
813146
* Pin, Grooved
1
12
1187821
* Pin, Sheave Axle
1
14
1187822
* Pin, 2 Cotter
1
16
804925
* Pin, Cotter
1
17
800093
* BRG, Ball - SGL
2
18
804871
* Pin, Cotter
2
20
810460
* Fitting, Lube SAE
1
NOTE:
HC230 1187820
9
ASSEMBLY, SHEAVE - BOX
MODEL HC230
0
REV NO.
SHEET NO. 9 - 16A
6
2
11, 12
6
3
7
3
10
4
1
16
17
15
5
13
9
8, 14
13
HC230 1187780
9
MODEL HC230
FLEETING SHEAVE ASS'Y BOOM INNER
0
REV NO.
SHEET NO. 9 - 17
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1187780
Fleeting Sheave Assembly
1
1187767
* Shaft, Fleeting Sheave
1
2
1187776
* Fleeting Sheave Assembly
1
3
1187777
* Stop & Guard Weld. & Mach
2
4
1187769
* Side Arm Weld, & Mach. LH
1
5
1187770
* Side Arm Weld. & Mach. RH
1
6
1187771
* Front Arm Weld. & Mach
2
7
1187778
* Rope Guard Tubing
3
8
1187766
* U-Bolt
2
9
1187774
* Pin, Side
2
10
804893
* Pin, Cotter
6
11
827584
* Capscrew, Hex
2
12
801808
* Locknut, HEX
2
13
804911
* Pin, Cotter
8
14
804424
* Locknut, HEX
4
15
1187772
* Pin, Front
2
16
1187773
* Pin, Rear
2
17
804892
* Pin, Cotter
4
NOTE:
99
MODEL HC230
FLEETING SHEAVE ASS'Y BOOM INNER
0
REV NO.
SHEET NO. 9 - 17
KEY NO.
0
PART NO.
DESCRIPTION
X 1187776
QTY
Fleeting Sheave Assembly
1*
1187775
* Sheave Alteration
1
2*
1187762
* Bushing
2
3*
810460
* Grease Fitting
4
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
FLEETING SHEAVE ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 17A
Hoist DOWN To Port B1 On Motor Manifold
Hoist UP To Port A1 On Motor Manifold
205
206
205
51, 57
108
50, 58
50, 56
42, 71
51, 57
52, 58
41, 52
58, 72
42, 71
41, 72
40, 73
To Case Drain Tee On Winch Motor
204
103
54, 61
53, 59
40, 54, 61,
72, 103
107
202
55, 60
106
To “P” Port On Motor Manifold
FRONT VIEW OF MACHINERY DECK
203
35, 38, 201
45
36, 39
45
204
205
34
205
35
44
6, 7, 70
202
RIGHT SIDE VIEW OF 3RD DRUM
ITEMS SHOWN IN
ARE STRUCTURED TO HOSE KIT 1182791
HC230 1182787
9
MODEL HC230
HYDRAULIC BOOM PIPING
INSTALLATION-3RD DRUM
0
REV NO.
SHEET NO. 9 - 18
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1182787
Hydraulic Boom Piping Installation-3rd Drum
6
814866
* SCR. HXHD
4
7
805060
* WSHR, Lock
4
34
1181326
* FTG, ADAPT
1
35
1181316
* FTG, ADAPT
2
36
1181356
* FTG, ADAPT.STR
1
38
1181348
* FTG, ADAPT.STR
1
39
1181413
* FTG, Tee
1
40
1182141
* FTG, ADAPT, STR
1
41
1182240
* FTG, ADAPT, STR
1
42
1182227
* FTG, ADAPT, STR
2
44
1305712
* Kit, Split Flange
2
45
1181946
* Coupling,QD Test Port
2
50
1180202
* Quick Disconnect, Female
2
51
1180201
* Quick Disconnect, Male
2
52
1181280
* Quick Disconnect, Male
1
53
1181281
* Quick Disconnect, Female
1
54
1176666
* Quick Disconnect, Male
1
55
1176665
* Quick Disconnect, Female
1
56
1180203
* Dust Plug
2
57
1180204
* Dust Cap
2
58
1181283
* Dust Cap
1
59
1181282
* Dust Plug
1
60
1176667
* Dust Plug
1
61
1176668
* Dust Cap
1
70
827074
* Seal, O-Ring
2
71
814723
* Seal, O-Ring
2
72
814722
* Seal, O-Ring
1
73
828609
* Seal, O-Ring
1
NOTE:
99
MODEL HC230
HYDRAULIC BOOM PIPING
INSTALLATION-3RD DRUM
0
REV NO.
SHEET NO. 9 - 18
KEY NO.
PART NO.
DESCRIPTION
QTY
96*
1181477
* Sleeve, Abrasion Resistant Hose Protect
10 FT
97*
1182100
* Sleeve, Abrasion Resistant Hose Protect
16 FT
98*
1183846
* TY-Rap Cable Strap
8
103
1184988
* FTG, ADAPT STR
1
106
1181359
* FTG, ADAPT STR
1
107
1181354
* FTG, ADAPT STR
1
108
1181355
* FTG, ADAPT STR
2
200
1182791
* Hydraulic Hose Kit
1
NOTE: * KEY NOs 96, 97 & 98 ARE NOT SHOWN IN THE ILLUSTRATION.
99
MODEL HC230
HYDRAULIC BOOM PIPING
INSTALLATION-3RD DRUM
0
REV NO.
SHEET NO. 9 - 18
KEY NO.
0
PART NO.
X 1182791
DESCRIPTION
QTY
Hydraulic Hose Kit
201*
1181086
* Hose ASSY
1
202*
1182792
* Hose ASSY
1
203*
1181076
* Hose ASSY
1
204*
1182793
* Hose ASSY
1
205*
1182794
* Hose ASSY
2
NOTE: * ASSEMBLE AS PER 1182787
99
HYDRAULIC HOSE KIT
MODEL HC230
0
REV NO.
SHEET NO. 9 - 18A
14, 9
3
16, 10
12
13
2
B
4
1
5
3
11, 9
6, 7, 8
B
15, 9, 14
SECTION B - B
SECTION A - A
A
REF: 92HI BOOM OUTER
A
HC230 1189499
9
MODEL HC230
3RD GUIDE SHEAVE ASSEMBLY
-92HI BOOM TIP
0
REV NO.
SHEET NO. 9 - 19
KEY NO.
0
PART NO.
X 1189499
DESCRIPTION
QTY
3RD Guide Sheave Assembly
1
621185
* Sheave Support Bracket
1
2
1101859
* Sheave Assembly
1
3
450984
* Spacer, Tube
2
4
450985
* Pin
1
5
L4383
* Bar, Key
1
6
813152
* Wire, Steel
1
7
1054138
* Screw, Cap
2
8
805062
* Washer, Lock
2
9
805063
* Washer, Lock
5
10
810460
* Fitting, Lube
1
11
814651
* Bolt, HEX
3
12
L7045BU
* Spacer, Pipe
1
13
810816
* Screw, Cap
1
14
814786
* Nut, HEX
2
15
806786
* Bolt, HEX
1
16
810736
* Cap, HYDR Fitting
1
NOTE:
99
MODEL HC230
3RD GUIDE SHEAVE ASSEMBLY
-92HI BOOM TIP
0
REV NO.
SHEET NO. 9 - 19
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1101859
Sheave ASS'Y
1*
801535
* BRG.Ball.SGL
2
2*
1104790
* Sheave
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
99
MODEL HC230
SHEAVE ASS'Y 20" OD FOR 1 1/8" ROPE
0
REV NO.
SHEET NO. 9 - 19A
10
2
B
2
2
SECTION A-A
10
A
8, 9
A
A
9
6
A
4
7
4, 6
5
B
KEY NO.
10
8
PART NO.
VIEW B-B
DESCRIPTION
QTY
0
X 621259
3rd Guide Sheave ASS'Y - 92H Boom Tip
2
621188
* Guide sheave
1
4
450989
* Bar
1
5
450990
* Bar
2
6
456681
* Bar
1
7
450988
* Plate
2
8
450987
* Plate
1
9
450883
* Plate
1
10
450986
* Plate
1
NOTE:
HC230 621259
9
MODEL HC230
3RD GUIDE SHEAVE ASS'Y 92H BOOM TIP
0
REV NO.
SHEET NO. 9 - 20
KEY NO.
0
1*
PART NO.
DESCRIPTION
X T117501
QTY
INST, Upper Level 3rd Drum - W/Freespool Option
T117502
* INST, 3rd DRM ASSY
W/Freespool Option - 92HI Boom
1
2*
1187811
* INST, Guide Sheave
1
3*
1187780
* INST, Fleeting Sheave
1
4*
1182787
* INST, HYD Piping - 3RD Drum
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
MODEL HC230
INST’L, UPPER LEVEL 3RD DRUM W/FREESPOOL OPTION
0
REV NO.
SHEET NO. 9 - 21
KEY NO.
0
PART NO.
DESCRIPTION
X T117502
QTY
Installation, 3rd Drum ASSY
W/Freespool Option - 92HI Boom
1*
T117503
* Assembly, 3rd Drum Skid W/Freespool Option
1
2*
1187898
* Pin, Headed - 92HI Inner 3rd Drum
4
3*
804902
* Pin, Cotter
4
5*
810096
* Bushing, Machinery - 18 Gauge
8
6*
810097
* Bushing, Machinery - 14 Gauge
8
7*
810098
* Bushing, Machinery - 10 Gauge
8
8*
T117504
* Electrical Supplement
1
9*
1182638
* Schematic, Hydraulic -Freespool Option
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
MODEL HC230
INST’L, 3RD DRUM ASS’Y
W/FREESPOOL OPTION - 92HI BOOM
0
REV NO.
SHEET NO. 9 - 22
KEY NO.
0
PART NO.
DESCRIPTION
X T117503
QTY
Assembly, 3rd Drum Skid - W/Freespool Option
1*
1182643
* Third Drum ASSY Braden
1
2*
1187826
* Skid Weldment/Machining 3rd Drum
1
4*
1182639
* Assembly, Counter-balance Valve
1
6*
807831
* SCR, Cap HXHD
4
7*
805063
* Washer, Lock
4
8*
827074
* Seal, O-Ring
2
9*
812968
* Screw, HEX Socket HD
4
10*
805060
* Washer, Lock
8
11*
806480
* SCR, Cap HXHD
8
12*
809546
* SCR, Cap, SK
8
13*
818209
* Washer, Lock
8
14*
1182833
* Valve, Cartridge Valve - Hydraforce
1
15*
1182644
* Valve, Solenoid Cartridge-sun
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
MODEL HC230
ASSEMBLY, 3RD DRUM SKID W/FREESPOOL OPTION
0
REV NO.
SHEET NO. 9 - 23
7, 5
20
8, 6
SEE DETAIL D
4, 21
13
VIEW B - B
13
14
3, 2
16, 18
B
B
19
15, 17
C
19, 22
DETAIL C
9
4
4
DETAIL D
HC230 T117504
9
MODEL HC230
ELECTRICAL SUPPLEMENT,
3RD DRUM FREESPOOL OPTION
0
REV NO.
SHEET NO. 9 - 24
KEY NO.
0
PART NO.
X T117504
DESCRIPTION
QTY
Electrical SUPPL., 3rd Drum Freespool Option
1*
1182648
* Electrical Schematic
Ref
2
0858133UA
* Grip Assembly - Less (DTI Solenoid)
1
3
D49512700
* Lever
1
4
806241
* 18/2 SF Cord
35
5
809783
* Seal-tite Cover
1
6
1187906
* Seal-tite Cover
1
7
809782
* Plug
1
8
809781
* Plug
1
9
1185051
* Connector, Solenoid
2
10*
085830807
* Switch, Keyed
1
11*
085500395
* Lamp Assembly
1
15
082065020
* Connector, Male-Bullet
1
16
082065021
* Connector, Female-Bullet
1
17
082065120
* Insulator, Male CONN
1
18
082065121
* Insulator, Female CONN
1
19
T117505
* Wire Harness, 3rd Drum Freespool
1
20
1174690
* Spiral Wrapping-Black Nylon
2
21
815742
* Strap, Cable T&B
6
22
815741
* Strap, Cable T&B
6
NOTE: * KEY NOs 1, 10 & 11 ARE NOT SHOWN IN THE ILLUSTRATION
99
MODEL HC230
ELECTRICAL SUPPLEMENT,
3RD DRUM FREESPOOL OPTION
0
REV NO.
SHEET NO. 9 - 24
20
20
17
3
23
13
4
22 21
10
1
18
1
15
11
B
B
A
12
22
17
6
8
16
11
24
6
VIEW B-B
VIEW D-D
19
15
SECTION C-C
1
SECTION A-A
A
3
1
4
D
D
C
C
1
E
E
9
17
VIEW E-E
19
HC230 1040250
9
MODEL HC230
SINGLE SHEAVE EXTENSION
ASSEMBLY
0
REV NO.
SHEET NO. 9 - 25
21
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1040250
Single Sheave Extension Assembly
1
1040523
* Extension Machining (Boom, Tapered Tip)
1
3
504977
* Sheave, Wire Rope
1
4
504978
* Sheave, Wire Rope
1
6
1040245
* Tube, Round
2
8
446160
* Pin
1
9
469318
* Pin
4
10
L 7045BS
* Spacer, Pipe
1
11
L 7050A
* Spacer, Pipe
2
12
452370
* Pipe, No THD
1
13
1188941
* Pin
1
15
800093
* BRG, Ball, SGL
2
16
800074
* BRG, Ball, SGL
2
17
813146
* Pin, Grooved
6
18
804924
* Pin, Cotter
1
19
804925
* Pin, Cotter
5
20
810460
* Fitting, Lube SAE
2
21
814786
* Nut, HEX REG
2
22
805063
* Washer, Lock
2
23
813834
* SCR, CAP HXHD
1
24
841501
* SCR, CAP HXHD
1
NOTE:
99
MODEL HC230
SINGLE SHEAVE EXTENSION
ASSEMBLY
0
REV NO.
SHEET NO. 9 - 25
16HL Jib on 92H Boom
7
3
8
4
5
6
1
2
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 9005835
Basic 16HL Jib (40') For 92" Boom
1
1078315
* Jib Inner 16HL 20’
1
2
1189511
* Jib Outer 16HL 20’
1
3
1102370
* Jib Mast Assembly 16HL
1
4
465422
* Pendant, Basic Frontstay .875” x 90’
1
5
1178315
* Jib Security Device Ass'y -16HL Jib
1
6
622514
* Jib Adapter Ass'y - 16HL Jib to 92H Offset Tip
1
7
616569
* Rope Spreader Inst'l for 16HL Backstay on 92" Boom
1
8
1188890
* 16HL Backstay Pendant Inst'l for 92" Boom
1
NOTE:
HC230 9005835
9
BASIC 16HL JIB (40’) FOR 92” BOOM
MODEL HC230
0
REV NO.
SHEET NO. 9 - 26
110
105
224
228
226
400
230
223
232
227
229
234
236
233
301
238
240
241
8
235
231
319
321
400
310
221
309
307
305
308
306
223
224
225
303
304
237
227 226
322
229 228
239 100
302
310
320
230
252
221
231
250
232
237
245 247
233
246
234
239
308
244
235
309
222
236
241 240
301
248
307
238
304
243
306
242
305
302
251
303
4, 5, 6
246
312
8
318
242
243
200
225
249
248
247
244
245
222
HC230 1078315
9
JIB INNER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 27
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1078315
20’ (6.10m) 16HL Jib Inner Section
4
1045331
* Paint, Enamel; Black
3 GAL
5
1106349
* Solvents, Reducing
1 GAL
6
1106553
* Paint, Primer; Buff
3 GAL
8
1078048
* Label, Name; Warning-Boom
2
100
515834
* 20’ (6.10m) 16HL Jib Inner Section
1
105
438364
* Pin, Headed
2
110
804918
* Pin, Cotter
2
200
713096
* 20’ (6.10m) 16HL Jib Inner Section Weld
1
221
434952
* Lacing, Tube
2
222
434823
* Lacing, Tube
2
223
515800
* Lacing, Tube
2
224
515801
* Lacing, Tube
2
225
515802
* Lacing, Tube
2
226
515803
* Lacing, Tube
2
227
515804
* Lacing, Tube
2
228
515805
* Lacing, Tube
2
229
515806
* Lacing, Tube
2
230
515807
* Lacing, Tube
2
231
515808
* Lacing, Tube
2
232
515809
* Lacing, Tube
2
233
515810
* Lacing, Tube
2
234
515811
* Lacing, Tube
2
235
515812
* Lacing, Tube
2
236
515813
* Lacing, Tube
2
237
515814
* Lacing, Tube
2
238
515815
* Lacing, Tube
2
239
515816
* Lacing, Tube
2
240
515817
* Lacing, Tube
2
NOTE:
99
JIB INNER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 27
KEY NO.
PART NO.
DESCRIPTION
QTY
241
515818
* Lacing, Tube
2
242
515819
* Lacing, Tube
2
243
515820
* Lacing, Tube
2
244
515821
* Lacing, Tube
2
245
515822
* Lacing, Tube
2
246
515823
* Lacing, Tube
2
247
515824
* Lacing, Tube
2
248
434708
* Lacing, Tube
2
249
434709
* Lacing, Tube
2
250
434710
* Lacing, Tube
1
251
434711
* Lacing, Tube
1
252
434712
* Lacing, Tube
2
301
434706
* Lacing, Tube
2
302
434824
* Lacing, Tube
2
303
434713
* Lacing, Tube
2
304
434714
* Lacing, Tube
2
305
434715
* Lacing, Tube
2
306
434716
* Lacing, Tube
2
307
434717
* Lacing, Tube
2
308
434718
* Lacing, Tube
2
309
434719
* Lacing, Tube
4
310
434724
* Lacing, Tube
4
312
434726
* Lacing, Tube
1
318
425779
* Timber
1
319
813388
* Screw, Cap HEX Head
3
320
814654
* Nut, Finished
3
321
804470
* Washer, Plain
3
322
805058
* Washer, Lock
3
400
411553
* Bushing
2
NOTE:
9
JIB INNER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 27
352
402
351
404
406
330
327
410
414
352
412
401
403
405
407
339
341
409
338
117
334
329
408 407
406
300
352
327
404
405
8
401 351
403
352
333
410 409
335
337
326
330
339
332
341
334
117
345
336
338
349
200, 201
328
333
343
347
114, 124
325
332
402
115
104
106
109
326
414
415
413 411
111
416
121
108
4, 5, 6
324
412
104
120
8
335
336
337
340
343
345
342
411
344
413 116
415
347
110 119
346
348
118
115 121 111
349
106
350
202
329
328
408
342
340
344
202
350 348
346
HC230 1189511
9
JIB OUTER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 28
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189511
20' (6.10m) 16HL Jib Outer Section
4
1045331
* Paint, Enamel; Black
2 GAL
5
1106349
* Solvents, Reducing
0.5 GAL
6
1106553
* Paint, Primer; Buff
2 GAL
8
1078048
* Label, Name; Warning-Boom
2
100
1189510
* 20' (6. 10m) 16HL Jib Outer Section ASS’Y
1
104
502391
* Adapter, Pendant
2
106
501630
* Collar
2
108
515540
* Pin
1
109
M-6950
* Pin, Headed
4
110
457393
* Pipe
1
111
407863
* Pin, Headed
2
114
810460
* Fitting, Grease, Hydraulic
1
115
812655
* Screw, Cap, HEX Head
2
116
815029
* Screw, Cap, HEX Head
1
117
801807
* Nut, Self-Locking HEX
2
118
814786
* Nut, Finished HEX
1
119
805063
* Washer, Lock
1
120
804890
* Pin, Cotter
4
121
804910
* Pin, Cotter
2
124
810736
* Cap, Hydraulic
1
200
1102045
* Sheave Assembly
1
201
1101733
* Sheave, Wire Rope
1
202
800093
* Bearing, Ball, Single
2
300
713097
* 20' (6.I0m) 16HL Jib, Outer Section Weld
1
324
434987
* Lacing, Tube
1
325
434388
* Lacing, Tube
1
326
434600
* Lacing, Tube
2
NOTE:
99
JIB OUTER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 28
KEY NO.
PART NO.
DESCRIPTION
QTY
327
434601
* Lacing, Tube
2
328
434602
* Lacing, Tube
2
329
434603
* Lacing, Tube
2
330
515700
* Lacing, Tube
2
332
515702
* Lacing, Tube
2
333
515703
* Lacing, Tube
2
334
515704
* Lacing, Tube
2
335
515705
* Lacing, Tube
2
336
515706
* Lacing, Tube
2
337
515707
* Lacing, Tube
2
338
515708
* Lacing, Tube
2
339
515709
* Lacing, Tube
2
340
515710
* Lacing, Tube
2
341
515711
* Lacing, Tube
2
342
515712
* Lacing, Tube
2
343
515713
* Lacing, Tube
2
344
515714
* Lacing, Tube
2
345
515715
* Lacing, Tube
2
346
515716
* Lacing, Tube
2
347
515717
* Lacing, Tube
2
348
515718
* Lacing, Tube
2
349
515719
* Lacing, Tube
2
350
515720
* Lacing, Tube
2
351
515721
* Lacing, Tube
2
352
515722
* Lacing, Tube
4
401
515723
* Lacing, Tube
2
402
515724
* Lacing, Tube
2
NOTE:
99
JIB OUTER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 28
KEY NO.
PART NO.
DESCRIPTION
QTY
403
515725
* Lacing, Tube
2
404
515726
* Lacing, Tube
2
405
515727
* Lacing, Tube
2
406
515728
* Lacing, Tube
2
407
515729
* Lacing, Tube
2
408
515730
* Lacing, Tube
2
409
515731
* Lacing, Tube
2
410
515732
* Lacing, Tube
2
411
515733
* Lacing, Tube
2
412
515734
* Lacing, Tube
2
413
515735
* Lacing, Tube
2
414
515736
* Lacing, Tube
2
415
515737
* Lacing, Tube
2
416
1189181
* A2B Switch Hanger Assembly
2
NOTE:
99
JIB OUTER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 28
1
2
3
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189181
Anti 2 Block Switch Hanger Assembly
1
1189179
* A2B Switch Hanger Weldment
1
2
1189180
* Washer, Flat
2
3
804861
* Pin, Cotter
1
NOTE:
HC230 1189181
9
MODEL HC230
ANTI 2 BLOCK SWITCH
HANGER ASSEMBLY
0
REV NO.
SHEET NO. 9 - 28A
13
8
2
8
200
2
244
245
242
243
234
234
241
240
235
239
238
237
235
246
247
248
236
12
14
249
103
236
103
10
248
250
100
249
232
229
6
16
6
250
227
251
HC230 1102370
9
JIB MAST ASSEMBLY 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 29
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1102370
16HL Jib Mast Assembly
2
501622
* Block Assembly
2
6
414294
* Spacer, Tube
2
8
501625
* Pin
2
10
430761
* Pin
1
12
813146
* Pin, Grooved
1
13
804918
* Pin, Cotter
2
14
804925
* Pin, Cotter
1
16
810460
* Fitting, Grease, Hydraulic
1
100
1102045
* Sheave Assembly
1
102
1101733
* Sheave, Wire Rope
1
103
800093
* Bearing, Ball, Single
2
200
711681
* Jib, Mast Weld
1
227
486758
* Tube, Round
1
229
448755
* Lacing, Tube
1
232
448515
* Lacing, Tube
2
234
425657
* Lacing, Tube
2
235
425658
* Lacing, Tube
72
236
448514
* Lacing, Tube
4
237
512211
* Lacing, Tube
2
238
512212
* Lacing, Tube
2
239
512213
* Lacing, Tube
2
240
512214
* Lacing, Tube
2
241
512215
* Lacing, Tube
2
242
512216
* Lacing, Tube
2
243
605775
* Lacing, Tube
2
244
512218
* Lacing, Tube
2
245
512219
* Lacing, Tube
2
NOTE:
99
JIB MAST ASSEMBLY 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 29
KEY NO.
PART NO.
DESCRIPTION
QTY
246
430835
* Lacing, Tube
2
247
430836
* Lacing, Tube
2
248
448513
* Lacing, Tube
4
249
448512
* Lacing, Tube
4
250
430839
* Lacing, Tube
4
251
448516
* Lacing, Tube
4
NOTE:
99
JIB MAST ASSEMBLY 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 29
4
6
5
2
3
KEY NO.
0
PART NO.
X 501622
DESCRIPTION
QTY
Block Assembly
2
CS-24748-N
* Sheave, Wire Rope
1
3
600289
* Block
1
4
403639
* Pin
1
5
501620
* Axle, Sheave
1
6
804918
* Pin, Cotter
1
NOTE:
HC230 501622
9
BLOCK ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 29A
A
3
2
6, 13
14
7, 13
9
A
8, 10, 11
7, 13
3
SECTION A-A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1178315
Jib Security Device Assembly - 16HL
2
1178665
* Pendant Closed/Closed 0.5” DIA x 16FT 2.5IN
2
3
616334
* Rope Spreader Weldment
1
6
448400
* Pin
2
7
L4499D
* Pin
2
8
434935
* U - Bolt
4
9
454121
* Hose, Split
2
10
1056803
* Nut, HEX
8
11
805058
* Washer, Lock
8
13
804890
* Pin, Cotter
8
14
805656
* Turnbuckle
2
NOTE:
HC230 1178315
9
MODEL HC230
ROPE SPREADER AND SECURITY
DEVICE ASSEMBLY
0
REV NO.
SHEET NO. 9 - 30
5, 8, 9
2, 3
6, 8, 10
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 622514
Jib Adapter Assembly (16HL Jib On 92" Boom)
2
618171
* Jib Adapter Weldment R/H
1
3
618174
* Jib Adapter Weldment L/H
1
5
443003
* Pin, Jib Foot
2
6
443005
* Pin, Adapter
4
8
813146
* Pin, Grooved
6
9
804925
* Pin, Cotter
2
10
804926
* Pin, Cotter
4
NOTE:
HC230 622514
9
MODEL HC230
JIB ADAPTER ASSEMBLY
(16HL JIB ON 92” BOOM)
0
REV NO.
SHEET NO. 9 - 31
2
A
A
4
2
SECTION A - A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 616569
Backstay Rope Spreader Installation
2
517476
* Rope Spreader Weldt & ASS’Y For 92” Boom
1
4
471626
* Hose, Split
2
NOTE:
HC230 616569
9
MODEL HC230
BACKSTAY ROPE SPREADER
INSTALLATION
0
REV NO.
SHEET NO. 9 - 32
2, 3, 4
1
FOR 100 FT THRU 120FT BOOM COMPOSITIONS
WITH 40 FT FIXED JIB
2, 3, 4
1
FOR 130 FT THRU 300FT BOOM COMPOSITIONS
WITH 40 FT THRU 90 FT FIXED JIB
2, 3, 4, 5
1
FOR 250 FT THRU 290FT BOOM COMPOSITIONS
WITH 100 FT FIXED JIB
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1188890
Backstay Pendant Installation 16HL Jib On 92” Boom
1
1188891
* Pendant 0.875 Dia 156 FT Open/Closed
1
2
1188892
* Pendant 0.875 Dia 9 FT 10 IN Open/Closed
3
3
1188893
* Pendant 0.875 Dia 6 FT 7 IN Open/Closed
2
4
1188894
* Pendant 0.875 Dia 5 FT Open/Closed
2
5
1188895
* Pendant 0.875 Dia 102 FT 9 IN Open/Closed
1
NOTE:
HC230 1188890
9
MODEL HC230
BACKSTAY PENDANT INSTALLATION
(16HL JIB ON 92” BOOM)
0
REV NO.
SHEET NO. 9 - 33
1
2
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 9001537
16HL Jib Center, 10' With Pendant
1
465414
* Pendant .875 DIA. x 18FT 10.5IN
1
2
1078323
* Jib Center 16HL, 10’
1
NOTE
NOTE:
HC230 9001537
9
16HL JIB CENTER 10’ WITH PENDANT
MODEL HC230
0
REV NO.
SHEET NO. 9 - 34
110
8
109
114
110
110
100
110
110
108
109
109
113
110
110
109
110
8
109
108
110
4, 5, 6
109
110
110
110
HC230 1078323
9
JIB CENTER SECTION 10’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 34A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1078323
10' 16HL Jib Center Section
4
1045331
* Paint, Enamel: Black
1 GAL
5
1106349
* Solvents, Reducing
0.25 GAL
6
1106553
* Paint, Primer: Buff
1 GAL
8
1078048
* Label, Name: Warning - Boom
2
100
614901
* 10' 16HL Jib Center Section Weld’t
1
108
434597
* Lacing, Tube
2
109
434598
* Lacing, Tube
8
110
434599
* Lacing, Tube
24
113
M6950
* Pin, Headed
4
114
804890
* Pin, Cotter
4
NOTE:
99
JIB CENTER SECTION 10’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 34A
1
2
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 9001538
16HL Jib Center, 20' With Pendant
1
465415
* Pendant .875IN DIA. x 38FT 8 3/16IN
1
2
1078324
* Jib Center 16HL, 20’
1
NOTE:
HC230 9001538
9
16HL JIB CENTER 20’ WITH PENDANT
MODEL HC230
0
REV NO.
SHEET NO. 9 - 35
110
110
110
109
110
8
110
114
110
113
110
110
100
110
109
108
110
110
109
108
110
109
110
110
8
110
110
4, 5, 6
110
110
110
109
110
110
110
109
110
110
110
110
108
110
109
109
110
110
110
110
110
HC230 1078324
9
JIB CENTER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 35A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1078324
20' 16HL Jib Center Section
4
1045331
* Paint, Enamel: Black
2 GAl
5
1106349
* Solvents, Reducing
0.5 GAL
6
1106553
* Paint, Primer: Buff
2 GAL
8
1078048
* Label, Name: Warning - Boom
2
100
713128
* 20' 16HL Jib Center Section Weld’t
1
108
434597
* Lacing, Tube
3
109
434598
* Lacing, Tube
12
110
434626
* Lacing, Tube
56
113
M6950
* Pin, Headed
4
114
804890
* Pin, Cotter
4
NOTE:
99
JIB CENTER SECTION 20’ 16HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 35A
30H Jib on 92H Boom
KEY NO.
0
PART NO.
DESCRIPTION
X 1078320
QTY
30H Jib Inner 12’ 6”
2*
1077993
* Sty. Paint And Decal Tubular Booms
1
3*
525974
* Jib Inner Section 12’ 6”
1
4*
1045331
* Paint, Enamel Black Air Dry
1.5 GAL
5*
1106349
* Solvents, Reducing
.50 GAL
6*
1106553
* Paint, Primer Buff Air Dry
1.5 GAL
8*
1078048
* Label, Name Boom Warning
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
JIB INNER 12’ 6” 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 36
4
2
4
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 525974
30H Jib Inner Assembly
2
721970
* 30H Jib Inner Weldment
1
4
409485
* Bearing Sleeve
2
NOTE:
HC230 525974
9
JIB INNER ASSEMBLY 12’ 6” 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 36A
28
32
27
26
25
24
30
31
21
29
30
31
A
35
34
33
23
22
A
23
21
37
22
22
21
37
VIEW A - A
HC230 721970
9
JIB INNER WELDMENT 12’ 6” 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 36B
KEY NO.
0
PART NO.
X 721970
DESCRIPTION
QTY
Jib Inner Weldment 12’ 6” 30H
21
472070
* Tube, Lacing
2
22
472071
* Tube, Lacing
2
23
452041
* Tube, Lacing
1
24
472072
* Tube, Lacing
2
25
472073
* Tube, Lacing
2
26
472074
* Tube, Lacing
2
27
470444
* Tube, Lacing
2
28
470445
* Tube, Lacing
2
29
424217
* Tube, Lacing
2
30
472085
* Tube, Lacing
4
31
472084
* Tube, Lacing
4
32
472086
* Tube, Lacing
2
33
472075
* Tube, Lacing
2
34
472076
* Tube, Lacing
2
35
472077
* Tube, Lacing
2
37
451799
* Bar
4
NOTE:
99
JIB INNER WELDMENT 12’ 6” 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 36B
KEY NO.
0
PART NO.
DESCRIPTION
X 1189091
QTY
30H Jib Outer 12' 6"
2*
1077993
* Sty. Paint and Decal Tubular Booms
1
3*
1189090
* Jib Outer Section 12' 6"
1
4*
1045331
* Paint, Enamel Black Air Dry
2 GAL
5*
1106349
* Solvents, Reducing
1 GAL
6*
1106553
* Paint, Primer Buff Air Dry
2 GAL
8*
1078048
* Label, Name Boom Warning
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
JIB OUTER ASSEMBLY 12' 6" 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 37
25
26
28
27
29
31
30
32
18
22
17
120
45, 49
33
34
35
36
38
37
39
40
A
21
23
A
22
23
21
21
46
22
VIEW A-A
HC230 1189090
9
JIB OUTER WELDMENT 12’ 6” 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 37A
KEY NO.
0
PART NO.
X 1189090
DESCRIPTION
QTY
30H Jib Outer 12’ 6”
17
445735
* Tube, Lacing
4
18
445761
* Tube, Lacing
2
21
452044
* Tube, Lacing
2
22
452045
* Tube, Lacing
2
23
452046
* Tube, Lacing
1
25
522606
* Tube, Lacing
2
26
522607
* Tube, Lacing
2
27
522608
* Tube, Lacing
2
28
522609
* Tube, Lacing
2
29
522610
* Tube, Lacing
2
30
522611
* Tube, Lacing
2
31
522612
* Tube, Lacing
2
32
522613
* Tube, Lacing
2
33
522614
* Tube, Lacing
2
34
522615
* Tube, Lacing
2
35
522616
* Tube, Lacing
2
36
522617
* Tube, Lacing
2
37
522618
* Tube, Lacing
2
38
522619
* Tube, Lacing
2
39
522620
* Tube, Lacing
2
40
522621
* Tube, Lacing
2
45
804910
* Pin, Cotter
4
46
451799
* Bar
4
49
F5681
* Pin, Headed
4
120
1189181
* A2B Switch Hanger
2
NOTE:
99
JIB OUTER WELDMENT 12’ 6” 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 37A
A
A
B
C
B
C
10
9
17
2
6
3
7 3
9
6
2
7
16
18
15
5
13 8
13
VIEW B-B
8
12
VIEW C-C
VIEW A-A
KEY NO.
0
PART NO.
X 1189092
DESCRIPTION
QTY
30H Jib Sheave Guard Installation
2
472855
* Sheave Guard Weldment
1
3
472856
* Sheave Guard Weldment
1
5
1189093
* Bar
2
6
L 7045 AJ
* Spacer, Pipe
2
7
455930
* Pipe, No Threads
2
8
472857
* Spacer, Pipe
4
9
459434
* Pipe, No Threads
2
10
M 4226 S
* Spacer, Pipe
1
12
436961
* Pin, Cotter
1
13
472887
* Pin, Cotter
1
15
1069938
* Screw, Cap
1
16
814786
* Nut, HEX
1
17
805063
* Washer, Lock
1
18
804862
* Pin, Cotter
4
NOTE:
HC230 1189092
9
MODEL HC230
SHEAVE GUARD INSTALLATION
30H JIB
0
REV NO.
SHEET NO. 9 - 37B
2
7, 8, 9
5, 6
4
10
3
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1034408
30H Jib Point Installation Single Sheave 1 1/8” Rope
2
1034407
* Shaeve
1
3
445645
* Spacer Tube
2
4
445647
* Pin
1
5
L 4442AJ
* Pin, Cotter
2
6
804861
* Pin, Cotter
4
7
805010
* Fitting, Lube
1
8
801142
* Reducer, Pipe
1
9
800630
* Nipple, Pipe
1
10
801535
* Bearing, Ball
2
NOTE:
HC230 1034408
9
MODEL HC230
JIB OUTER SHEAVE INSTALLATION
1 1/8” ROPE 30H
0
REV NO.
SHEET NO. 9 - 38
A
A
2
4
1
VIEW A-A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189098
30H Jib Dead End Installation
1
1189097
* Dead End Machining
1
2
476354
* Pin, Hole
1
4
804918
* Pin, Cotter
2
5*
815316
* Socket, Wedge
1
NOTE:
HC230 1189098
9
DEAD END INSTALLATION 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 39
KEY NO.
0
PART NO.
DESCRIPTION
X 1078307
QTY
30H Jib or Mast Outer 12' 6"
2*
1077993
* Sty. Paint and Decal Tubular Booms
1
3*
1069377
* Jib or Mast Outer Section 12’ 6”
1
4*
1045331
* Paint, Enamel Black Air Dry
1.5 GAL
5*
1106349
* Solvents, Reducing
0.50 GAL
6*
1106553
* Paint, Primer Buff Air Dry
1.5 GAL
8*
1078048
* Label, Name Boom Warning
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
MODEL HC230
JIB OUTER ASSEMBLY 12’ 6” 30H
WITH 75 TON MAST EARS
0
REV NO.
SHEET NO. 9 - 40
25
26
28
27
29
31
30
32
18
22
17
120, 121, 123, 124, 125, 126
45, 49
33
34
35
36
38
37
39
40
A
21
23
A
22
23
21
21
46
22
VIEW A-A
KEY NO.
0
PART NO.
X 1069377
DESCRIPTION
QTY
30H Jib Outer 12’ 6”
17
445735
* Tube, Lacing
4
18
445761
* Tube, Lacing
2
21
452044
* Tube Lacing
2
22
452045
* Tube Lacing
2
NOTE:
HC230 1069377
9
MODEL HC230
JIB OUTER WELDMENT 12’ 6” 30H
WITH 75 TON MAST EARS
0
REV NO.
SHEET NO. 9 - 40A
KEY NO.
PART NO.
DESCRIPTION
QTY
23
452046
* Tube Lacing
1
25
522606
* Tube Lacing
2
26
522607
* Tube Lacing
2
27
522608
* Tube Lacing
2
28
522609
* Tube Lacing
2
29
522610
* Tube Lacing
2
30
522611
* Tube Lacing
2
31
522612
* Tube Lacing
2
32
522613
* Tube Lacing
2
33
522614
* Tube Lacing
2
34
522615
* Tube Lacing
2
35
522616
* Tube Lacing
2
36
522617
* Tube Lacing
2
37
522618
* Tube Lacing
2
38
522619
* Tube Lacing
2
39
522620
* Tube Lacing
2
40
522621
* Tube Lacing
2
45
804910
* Pin, Cotter
4
46
451799
* Bar
4
49
F5681
* Pin, Headed
4
120
1174727
* Tube
2
121
1187094
* Plate, Mounting
2
123
804861
* Pin, Cotter
2
124
1180169
* Bar
2
125
805366
* Pad Eye
2
126
804473
* Washer, Flat
2
NOTE:
99
MODEL HC230
JIB OUTER WELDMENT 12’ 6” 30H
WITH 75 TON MAST EARS
0
REV NO.
SHEET NO. 9 - 40A
A
A
B
C
B
C
10
9
17
2
6
3
7 3
9
6
2
7
16
18
15
5
13 8
13
VIEW B-B
8
12
VIEW C-C
VIEW A-A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 724045
30H Jib Sheave Guard Installation
2
472855
* Sheave Guard Weldment
1
3
472856
* Sheave Guard Weldment
1
5
474876
* Bar
2
6
L 7045 AJ
* Spacer, Pipe
2
7
455930
* Pipe, No Threads
2
8
472857
* Spacer, Pipe
4
9
459434
* Pipe, No Threads
2
10
M 4226 S
* Spacer, Pipe
1
12
436961
* Pin, Cotter
1
13
472887
* Pin, Cotter
1
15
1069938
* Screw, Cap
1
16
814786
* Nut, HEX
1
17
805063
* Washer, Lock
1
18
804862
* Pin, Cotter
4
NOTE:
HC230 724045
9
MODEL HC230
SHEAVE GUARD INSTALLATION 30H
JIB WITH 75 TON MAST EARS
0
REV NO.
SHEET NO. 9 - 40B
10
15
19
9
8
9
15
15
22
SECTION A-A
22
2
A
12
5
11
8
VIEW B-B
16 B
A
6
12
18
KEY NO.
PART NO.
DESCRIPTION
B
QTY
0
X 1034406
30H Jib Mast Assembly
2
721980
* Mast weldment
1
5
623489
* Front Stay Equlizer machining
1
6
623491
* Rear Stay Equlizer machining
1
8
CS 24748 N
* Sheave, wire Rope 1” Rope
2
9
414294
* Spacer, Tube
2
10
430761
* Pin
1
11
470499
* Pin
1
12
470478
* Pin
2
15
804925
* Pin, Cotter
3
16
804918
* Pin, Cotter
4
18
813146
* Pin, Grooved
1
19
810460
* Fitting, Lube
1
22
1102045
* Sheave assembly 1 1/8” Rope
1
N/A
800093
* Bearing, Ball (for Above Shave)
2
NOTE:
HC230 1034406
9
JIB MAST ASSEMBLY 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 41
12
12
12
28
27
26
25
24
23
22
21
21
18
20
20
HC230 721980
9
JIB MAST WELDMENT 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 41A
KEY NO.
0
PART NO.
X 721980
DESCRIPTION
QTY
Jib Mast Weldment 30H
12
457531
* Bar
2
18
470479
* Bar
1
20
470480
* Tube, Lacing
4
21
470481
* Tube, Lacing
4
22
470460
* Tube, Lacing
2
23
470461
* Tube, Lacing
2
24
470462
* Tube, Lacing
2
25
470463
* Tube, Lacing
2
26
470464
* Tube, Lacing
2
27
470465
* Tube, Lacing
2
28
470466
* Tube, Lacing
2
NOTE:
99
JIB MAST WELDMENT 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 41A
B
B
8
2
9
4
A
6
7
3
8
A
VIEW A - A
VIEW B - B
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 471005
Jib And Mast Foot Pin Installation
2
441908
* Pin, Job Foot
2
3
471029
* Pin, Mast Foot
2
4
471024
* Spacer
2
6
810460
* Fitting, Lube
2
7
813146
* Pin, Grooved
2
8
804926
* Pin, Cotter
4
9
804917
* Pin, Cotter
2
NOTE:
HC230 471005
9
JIB AND MAST FOOT PIN
INSTALLATION
MODEL HC230
0
REV NO.
SHEET NO. 9 - 42
1, 2, 3, 4
FOR 130FT THRU 280FT BOOM COMPOSITION WITH 35FT THRU 95FT FIXED JIB
1, 2, 3
FOR 90FT THRU 120FT BOOM COMPOSITION WITH 35FT AND 45FT FIXED JIB
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1188985
Backstay Pendant Installation (30H Jib On 92” Boom)
1
1188982
* Pendant 1.00 Dia 137.00 FT Open/Open
1
2
1188983
* Pendant 1.00 Dia 6.58 FT Open/Closed
2
3
1188984
* Pendant 1.00 Dia 19.58 FT Open/Closed
3
4
1188987
* Pendant 1.00 Dia 9.75 FT Open/Closed
1
NOTE:
HC230 1188985
9
MODEL HC230
BACKSTAY PENDANT INSTALLATION
(30H JIB ON 92” BOOM)
0
REV NO.
SHEET NO. 9 - 43
Open/Closed Ends
Open/Open Ends
Closed/Closed Ends
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X Pendants
30H Jib Pendants
1*
471032
* 1” Dia. X 9’6” Open/Closed Ends
2
2*
471033
* 1” Dia.X 28’9” Open/Closed Ends
2
3*
471026
* 1” Dia.X 75’3” Open/Open Ends
1
4*
1188987
* 1” Dia.X 9’9” Open/Closed Ends
1
5*
1188984
* 1” Dia.X 19’7” Open/Closed Ends
3
6*
1188983
* 1” Dia.X 6’7” Open/Closed Ends
2
7*
1188982
* 1” Dia.X 137’ Open/Open Ends
1
8*
471010
* 3/4” Dia.X16’6” Closed/Closed Ends
2
9*
808798
* Pin, Headed
N/A
10*
804911
* Pin, Cotter .375”X3”
N/A
NOTE:* KEY NOs ARE NOT SHOWN IN ILLUSTRATION
HC230 PENDANTS
9
30H JIB PENDANTS
MODEL HC230
0
REV NO.
SHEET NO. 9 - 44
2
C
A
5
10
C
13
11, 18
7
3
7, 15
8, 16
A
15, 7
5
9, 14, 17
13
10
10
VIEW A - A
SECTION C - C
HC230 623493
9
MODEL HC230
JIB STOP AND ROPE SPREADER
INSTALLATION
0
REV NO.
SHEET NO. 9 - 45
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 623493
Jib Stop & Rope Spreader Installation
2
525975
* Rope Spreader Assembly
1
3
471010
* Pendant .75IN DIA X 16FT 6IN
2
5
721979
* Rope Spreader Weldment
1
7
471883
* Pin, Headed
2
8
471006
* Pin, 2 Cotter
2
9
471051
* Bolt, U
4
10
471007
* Spacer, Tube
4
11
471008
* Spacer, Tube
4
13
841572
* Turnbuckle
2
14
805060
* Washer, Lock
8
15
804909
* Pin, Cotter
2
16
804901
* Pin, Cotter
4
17
814781
* Nut, Hex
8
18
471009
* Bushing
2
NOTE:
99
MODEL HC230
JIB STOP AND ROPE SPREADER
INSTALLATION
0
REV NO.
SHEET NO. 9 - 45
KEY NO.
0
PART NO.
DESCRIPTION
X 1078326
QTY
30H Jib Center 10’
2*
1077993
* Sty. Paint and Decal Tubular Booms
1
3*
621389
* Jib Center Section (10ft. 30H)
1
4*
1045331
* Paint, Enamel Black Air Dry
1 GAL
5*
1106349
* Solvents, Reducing
0.25 GAL
6*
1106553
* Paint, Primer Buff Air Dry
1 GAL
8*
1078048
* Label, Name Boom Warning
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION
99
MODEL HC230
JIB CENTER SECTION ASSEMBLY
10’ 30H
0
REV NO.
SHEET NO. 9 - 46
10
A
11
11
11
11
11
11
9
9
10
5, 15
10
10
9
A
10
10
16
VIEW A-A
KEY NO.
PART NO.
10
DESCRIPTION
QTY
0
X 722328
30H Jib Center Section 10’
5
F 5681
* Pin, Headed
4
9
452038
* Tube, Lacing
2
10
452039
* Tube, Lacing
8
11
452040
* Tube, Lacing
24
15
804910
* Pin, Cotter
4
16
451799
* Bar
8
NOTE:
HC230 722328
9
JIB CENTER WELDMENT 10’ 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 46A
KEY NO.
0
PART NO.
DESCRIPTION
X 1078327
QTY
30H Jib Center 30'
2*
1077993
* Sty. Paint and Decal Tubular Booms
1
3*
722328
* Jib Center Section (30 ft.30H)
1
4*
1045331
* Paint, Enamel Black Air Dry
1.5 GAL
5*
1106349
* Solvents, Reducing
0.75 GAL
6*
1106553
* Paint, Primer Buff Air Dry
1.5 GAL
8*
1078048
* Label, Name Boom Warning
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
99
MODEL HC230
JIB CENTER SECTION
ASSEMBLY 30’ 30H
0
REV NO.
SHEET NO. 9 - 47
5, 19
14
14
14
14 14
14
14 14
14 14
14
14
13
13
13
A
14
14
13 14
14
15 15
15
15 15
15
15
F 15
14 13 14 14
15
15
G 15
14
15
B
13
13
13
12
7
13
15 12
15
15
13
12 12
13
12
13
13
7
7
13
VIEW A-A
15
12
7
13
15 12
15
15 12
B
G
F
E
A
15
KEY NO.
14
12
12
13
E
13
13
13
13
SECT E-E
SECT F-F
PART NO.
SECT G-G
DESCRIPTION
7
13
VIEW B-B
QTY
0
X 722328
30H Jib Center Section 30’
5
F 5681
* Pin, Headed
4
7
451799
* Bar
20
9
452038
* Tube, Lacing
5
13
452039
* Tube, Lacing
14
14
468666
* Tube, Lacing
40
15
468667
* Tube, Lacing
40
19
804910
* Pin, Cotter
4
NOTE:
HC230 722328
9
JIB CENTER WELDMENT 30’ 30H
MODEL HC230
0
REV NO.
SHEET NO. 9 - 47A
92HI Boom Walk Way &
92HI Boom Fall Protection
22
23
22
36, 35, 7, 11
36, 35
7, 11
29
2
10, 6, 34, 39
12, 13, 27
1
3
21
30, 31, 27
12, 13, 27
12, 13, 27 32
14, 15, 27 16, 17, 27
9, 33, 5, 38, 28
C
A
A
D
30, 31, 27
25, 26, 27 24
12, 13, 27
28
9, 5, 33, 38, 28
18, 19, 27
25, 26, 27
5, 33, 38, 9
28
38, 33, 5, 9
27, 4, 8, 37
28
DETAIL C
13
12
SECTION A - A
DETAIL D
28
HC230 T120624
9
MODEL HC230
BOOM INNER WALKWAY ASSEMBLY REV NO.
25’ 92HI
SHEET NO.
0
9 - 48
20
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T120624
92 Inch Inner Boom
1
1106435
* Indicator Boom Angle Installation (Mechanical)
1
2
1187134
* INST, Cable Reel (Mounting Hardware Only)
1
3
1187591
* INST, Poly Blocks
(For IHI Boom Stops On 92HI Boom)
2
4
N04-250F000-25
* Nut, HEX
36
5
N04-312C000-25
* Nut, HEX
8
6
N04-438F000-25
* Nut, HEX
2
7
N04-625C000-25
* Nut, HEX
2
8
S01-250CB25-Y8
* SCR, HHCS
36
9
S01-312CA25-Y8
* SCR, HHCS
8
10
S01-438CB75-Y8
* SCR, HHCS
2
11
S01-562CC50-25
* SCR, HHCS
2
NOTE:
HC230 T120624
9
MODEL HC230
BOOM INNER WALKWAY ASSEMBLY REV NO.
25’ 92HI
SHEET NO.
0
9 - 48
KEY NO.
PART NO.
DESCRIPTION
QTY
12
T118440
* Spacer
7
13
T118462
* Clamp
7
14
T118463
* Spacer
2
15
T118464
* Clamp
2
16
T118465
* Spacer
1
17
T118466
* Clamp
1
18
T118467
* Spacer
1
19
T118468
* Clamp
1
20
T118774
* Lock
14
21
T120625
* Inner Boom Weldment 92 FT
1
22
T120629
* Hand Rail Assembly
5
23
T120667
* Hand Rail Assembly Small
2
24
T120671
* Grating
1
25
T120672
* Spacer, Nylon
4
26
T120673
* Clamp
4
27
T120674
* Clamp
36
28
T120677
* Shim
8
29
T120688
* Ladder Assembly
1
30
T120876
* Spacer
3
31
T120877
* Clamp
3
32
T122025
* Grating
1
33
W07-312X000-20
* WSH, LCK, MED SPLT
8
34
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
35
W08-625X000-Y2
* WSH, LCK, HVY SPLT
2
36
WAH-56NX000-Y2
* WSH, FL HRD A-NRW
4
37
WAN-25NX000-20
* WSH, FL TYPA-NRW
72
38
WAN-31NX000-20
* WSH, FL TYPA-NRW
16
39
WAN-43NX000-20
* WSH, FL TYPA-NRW
4
NOTE:
99
MODEL HC230
BOOM INNER WALKWAY ASSEMBLY REV NO.
25’ 92HI
SHEET NO.
0
9 - 48
2
3
3
11
11
2
8
A
B
A
C
D
B
D
C
E
F
E
F
1
1
1
1
9
6
5
SECTION C - C
SECTION A - A
SECTION D - D
1
SECTION F - F
1
10
7
1
SECTION E - E
4
SECTION B - B
HC230 T120625
9
BOOM INNER WELDMENT 25’ 92HI
MODEL HC230
REV NO.
SHEET NO.
0
9 - 48A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T120625
92 Inch Inner Boom Weldment
1
1187499
* Boom Inner Assembly (25’ 92HI)
1
2
T120626
* Hand Rail Mount Assembly
14
3
T120675
* Mount Plate
8
4
T120681
* Ladder Mount Plate Top
1
5
T120682
* Ladder Mount Plate Top
1
6
T120683
* Ladder Mount Plate Top
1
7
T120684
* Ladder Mount Plate Bottom
1
8
T120685
* Handle
1
9
T120686
* Ladder Mount Plate Top
1
10
T120687
* Ladder Mount Plate Bottom
1
11
T121597
* Lifting Lug
4
NOTE:
99
BOOM INNER WELDMENT 25’ 92HI
MODEL HC230
REV NO.
SHEET NO.
0
9 - 48A
13
8, 36, 9
6, 2, 36, 34
29
24
21
C
D
A
C
B
E
13
16, 3
25
30, 7, 9, 35, 34
18, 17
23
6, 36, 2, 34
11
A
E
30, 7, 9, 34, 35
4, 15 10
31
15, 4
6, 36, 2, 34
30, 7, 9, 34, 35
22
6, 36, 2, 34
17, 18, 3, 16
33
32
16, 3, 18, 17
F
F
20
9, 5, 35, 1
2, 36, 6
14
28
27
SECTION C - C
6, 2, 36, 34
DETAIL D
DETAIL B
9, 8, 36
12
26
19
26
16, 3, 17, 18
SECTION E - E
9, 8, 36
SECTION F - F
6, 2, 36, 34
SECTION A - A
HC230 T121590
9
MODEL HC230
BOOM OUTER WALKWAY ASSEMBLY
REV NO.
40’ 92HI
SHEET NO.
0
9 - 49
KEY NO.
0
PART NO.
DESCRIPTION
X T121590
QTY
Boom Outer Assembly(40’ 92HI)
1
N04-250F000-25
* Nut, HEX
30
2
N04-312C000-25
* Nut, HEX
43
3
P02-125X750-20
* Pin, Cotter
6
4
P02-188XA25-20
* P02
2
5
S01-250CC50-Y8
* SCR, HHCS
30
6
S01-312CA00-Y8
* SCR, HHCS
43
7
S01-312CA25-Y8
* SCR, HHCS
5
8
S01-312CA75-Y8
* SCR, HHCS
4
9
T120674
* Clamp
39
10
T120718
* Fall Protection Assembly, Straight
1
11
T120831
* Fall Protection Assembly
1
12
T120865
* Lock Sub - Assembly
1
13
T120952
* Nylon Pad, Side
2
14
T121152
* Bracket
6
15
T121226
* Special Bolt
2
16
T121227
* Special Bolt
6
17
T121230
* Thimble
6
18
T121231
* Heavy Wire Rope Clip
12
19
T121491
* S47 Screw, Flathead SHCS
4
20
T121591
* Boom Outer Assembly Weldment
1
21
T121592
* Grating Main
1
22
T121593
* Grating
1
23
T121594
* Grating
1
24
T121595
* Grating
1
25
T121596
* Grating
1
26
T121612
* Nylon Pad, Side
2
27
T121615
* Clamp
15
28
T121616
* Nylon Pad
15
NOTE:
99
MODEL HC230
BOOM OUTER WALKWAY ASSEMBLY
REV NO.
40’ 92HI
SHEET NO.
0
9 - 49
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121617
* Grating
1
30
T121669
* Nylon Pad
5
31
T122574
* Rope
1
32
T122575
* Rope
1
33
T122576
* Rope
1
34
W07-312X000-20
* WSH, LCK, MED SPLT
24
35
WAN-25NX000-20
* WSH, FL TYPA -NRW
65
36
WAN-31NX000-20
* WSH, FL TYPA-NRW
109
NOTE:
99
MODEL HC230
BOOM OUTER WALKWAY ASSEMBLY
REV NO.
40’ 92HI
SHEET NO.
0
9 - 49
6
2
1
4
3
11
2
10
8
5
9
7
7
2
9
A
A
12
SECTION A - A
HC230 T121591
9
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
REV NO.
SHEET NO.
0
9 - 49A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121591
Boom Outer Assembly (42’ 92HI) Weldment
1
1189400
* Boom Outer Assembly (40’ 92HI)
1
2
T121143
* Brcket
6
3
T121232
* Rope Mount Plate
2
4
T121597
* Lifting Lug
4
5
T121604
* Bracket
2
6
T121605
* Bracket
1
7
T121606
* Bracket
4
8
T121614
* Fall Protection Mount Sub-Assembly
1
9
T121636
* Bracket-LH
3
10
T121637
* Bracket-RH
3
11
T121668
* Fall Protection Mount Sub-Assembly
1
12
T121670
* Bracket-Rope Tie
2
NOTE:
99
BOOM OUTER WELDMENT 40’ 92HI
MODEL HC230
REV NO.
SHEET NO.
0
9 - 49A
30
19
32
19
20
27
7
B
14
28
E
B
4
31
D
D
7
13
A
A
SECTION A - A
21
21
15
19
12
33
11
22
29
21
10
22
23
23
35
34
SECTION D - D
21
C
16
26
SECTION G - G
G
G
7
18
DETAIL E
10
9
10
7
SECTION B - B
DETAIL C
HC230 T121259
9
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
10’ 92ST
SHEET NO.
0
9 - 50
KEY NO.
0
PART NO.
DESCRIPTION
X T121259
QTY
10 FT Boom Walkway
1
N04-250F000-25
* Nut, HEX
18
2
N04-312C000-25
* Nut, HEX
39
3
N04-438F000-25
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* P02
2
6
S01-250CC00-Y8
* SCR, HHCS
18
7
S01-312CA00-Y8
* SCR, HHCS
39
8
S01-312CA25-Y8
* SCR, HHCS
10
9
S01-438CC25-25
* SCR, HHCS
2
10
T120674
* Clamp
28
11
T120718
* Fall Protection Assembly, Straight
1
12
T120831
* Fall Protection Assembly
1
13
T120865
* Lock Sub - Assembly
1
14
T120952
* Nylon Pad, Side
4
15
T120954
* Nylon Pad
2
16
T121010
* Ladder Assembly
1
17
T121149
* Clamp
2
18
T121152
* Bracket
6
19
T121186
* Nylon Pad
6
20
T121226
* Special Bolt
2
21
T121227
* Special Bolt
6
22
T121230
* Thimble
6
23
T121231
* Heavy Wire Rope Clip
12
24
T121242
* Clamp
7
25
T121243
* Nylon Pad
7
26
T121260
* 10 FT Boom Weldment
1
27
T121261
* Grating Main
1
28
T121262
* Grating
1
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
10’ 92ST
SHEET NO.
0
9 - 50
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121263
* Grating, Small
1
30
T121264
* Grating
1
31
T121491
* S47 Screw, Flathead SHCS
4
32
T122024
* Grating
1
33
T122571
* Rope
1
34
T122572
* Rope
1
35
T122573
* Rope
1
36
W07-312X000-20
* WSH, LCK, MED SPLT
25
37
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
38
WAN-25NX000-20
* WSH, FL TYPA -NRW
46
39
WAN-31NX000-20
* WSH, FL TYPA-NRW
93
40
WAN-43NX000-20
* WSH, FL TYPA-NRW
8
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
10’ 92ST
SHEET NO.
0
9 - 50
11
4
4
3
7
5
5
3
8
10
4
9
11
DETAIL B
10 2
A
1
B
A
6
SECTION A - A
8
HC230 T121260
9
BOOM CENTER WELDMENT 10’ 92ST REV NO.
MODEL HC230
SHEET NO.
0
9 - 50A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121260
10 FT Boom Weldment
1
1078215
* Boom Center 92ST 10’
1
2
T120685
* Handle
1
3
T120950
* Grating Mount Plate
4
4
T121143
* Bracket
6
5
T121148
* Grating Mount Plate
4
6
T121188
* Ladder Mount Plate, Bottom
2
7
T121220
* Ladder Mount Plate, Top
4
8
T121232
* Rope Mount Plate
4
9
T121265
* Fall Protection Mount Sub-Assembly
1
10
T121589
* Bracket
1
11
T121597
* Lifting Lug
4
NOTE:
99
BOOM CENTER WELDMENT 10’ 92ST REV NO.
MODEL HC230
SHEET NO.
0
9 - 50A
19
18
B
13
21
10
A
10
C
E
27
19
26
D
E
C
12
31
11
D
28
20
17
4
1, 36, 6
23
27
6, 36, 1
28
SECTION D - D
33
32
J
F
25
5
14 29
5 25
K
SECTION E - E
K
16
10
22
7, 37 37
7, 34, 2
2, 37, 34, 7
15
37, 8
2, 37, 34, 7
DETAIL F
10
DETAIL B
15
38
37, 8
2, 37, 7
24
10
2, 37, 34, 7
9, 35, 3
DETAIL A
SECTION C - C
DETAIL J
HC230 T120832
9
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
15’ 92HI
SHEET NO.
0
9 - 51
10, 8, 37
30
2, 7, 34, 37
15
2, 37, 34, 7
37, 34, 2, 7
10, 8, 37
7, 2, 34, 37
15
SECTION K - K
HC230 T120832
9
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
15’ 92HI
SHEET NO.
0
9 - 51
KEY NO.
0
PART NO.
DESCRIPTION
X T120832
QTY
15 FT Boom
1
N04-250F000-25
* Nut, HEX
36
2
N04-312C000-25
* Nut, HEX
43
3
N04-438F000-25
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* P02
2
6
S01-250CC00-Y8
* SCR, HHCS
36
7
S01-312CA00-Y8
* SCR, HHCS
47
8
S01-312CA75-Y8
* SCR, HHCS
8
9
S01-438CC25-25
* SCR, HHCS
2
10
T120674
* Clamp
47
11
T120718
* Fall Protection Assembly, Straight
1
12
T120831
* Fall Protection Assembly
1
13
T120833
* 15 FT Boom Weldment
1
14
T120865
* Lock Sub - Assembly
1
15
T120952
* Nylon Pad, Side
8
16
T120953
* Nylon Pad, Ladder Side
4
17
T120954
* Nylon Pad
18
18
T120955
* Grating Main, 15 FT Center
1
19
T120956
* Grating Side, 15 FT Center
2
20
T120957
* Grating Side Small, 15 FT Center
1
21
T120958
* Grating Side, 15 FT Center
1
22
T121010
* Ladder Assembly
1
23
T121149
* Clamp
18
24
T121152
* Bracket
7
25
T121226
* Special Bolt
2
26
T121227
* Special Bolt
6
27
T121230
* Thimble
6
28
T121231
* Heavy Wire Rope Clip
12
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
15’ 92HI
SHEET NO.
0
9 - 51
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121491
* S47 Screw, Flathead SHCS
4
30
T122317
* Grating Bottom
1
31
T122568
* Rope
1
32
T122569
* Rope
1
33
T122570
* Rope
1
34
W07-312X000-20
* WSH, LCK, MED SPLT
15
35
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
36
WAN-25NX000-20
* WSH, FL TYPA -NRW
72
37
WAN-31NX000-20
* WSH, FL TYPA-NRW
113
38
WAN-43NX000-20
* WSH, FL TYPA-NRW
8
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY ASSEMBLY
REV NO.
15’ 92HI
SHEET NO.
0
9 - 51
1
2
12
C
C
8
8
8
8
11
2
6
9
12
3
7
4
10
5
SECTION C - C
HC230 T120833
9
BOOM CENTER WELDMENT 15’ 92HI REV NO.
MODEL HC230
SHEET NO.
0
9 - 51A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T120833
15 FT Boom Weldment
1
1188636
* 15 FT Boom
1
2
T120679
*Grating Side Mount Plate
4
3
T120685
* Handle
1
4
T120950
* Grating Mount Plate
2
5
T120951
* L-Grating Mount Plate
1
6
T120959
* Ladder Mount Plate, Top
4
7
T120960
* Ladder Mount Plate, Bottom
2
8
T121148
* Grating Mount Plate
8
9
T121228
* Fall Protection Mount Sub-Assembly
1
10
T121232
* Rope Mount Plate
4
11
T121233
* Fall Protection Mount Sub-Assembly
1
12
T121597
* Lifting Lug
4
NOTE:
99
BOOM CENTER WELDMENT 15’ 92HI REV NO.
MODEL HC230
SHEET NO.
0
9 - 51A
24
25
26
26
A
A
FE
F
B
26
22
31
12
ED
18
D
11
27
21, 4
2, 37, 7
DETAIL B
23
32
33
29
1, 36, 6
17
C
6, 36, 1
G
10
SECTION D - D
2, 37, 34, 7
16
7
10
37
37, 8
7, 34, 37, 2
28
6, 36, 1
19
1, 36, 6
10
37, 8
14
10
14
15
7, 34, 37, 2
10
SECTION E - E
20
DETAIL C
5
13
SECTION A - A
20
5
30
SECTION F - F
38
9, 35, 3
DETAIL G
HC230 T121355
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 20’ 92HT
REV NO.
SHEET NO.
0
9 - 52
KEY NO.
0
PART NO.
X T121355
DESCRIPTION
QTY
20 FT Boom Walkway
1
N04-250F000-25
* Nut, HEX
28
2
N04-312C000-25
* Nut, HEX
42
3
N04-438F000-25
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* P02
2
6
S01-250CC00-Y8
* SCR, HHCS
28
7
S01-312CA00-Y8
* SCR, HHCS
48
8
S01-312CA75-Y8
* SCR, HHCS
4
9
S01-438CC25-25
* SCR, HHCS
2
10
T120674
* Clamp
38
11
T120718
* Fall Protection Assembly, Straight
1
12
T120831
* Fall Protection Assembly
1
13
T120865
* Lock Sub - Assembly
1
14
T120952
* Nylon Pad, Side
4
15
T120953
* Nylon Pad, Ladder Side
6
16
T121010
* Ladder Assembly
1
17
T121150
* Nylon Pad
1
18
T121152
* Bracket
8
19
T121225
* Side Cover Plate
13
20
T121226
* Special Bolt
2
21
T121227
* Special Bolt
6
22
T121230
* Thimble
6
23
T121231
* Heavy Wire Rope Clip
12
24
T121356
* 20 FT Boom Weldment
1
25
T121357
* Grating Main
1
26
T121358
* Grating
3
27
T121359
* Grating, Small
1
28
T121360
* Clamp
13
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 20’ 92HT
REV NO.
SHEET NO.
0
9 - 52
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121461
* Clamp
1
30
T121491
* S47 Screw, Flathead SHCS
4
31
T122565
* Rope
1
32
T122566
* Rope
1
33
T122567
* Rope
1
34
W07-312X000-20
* WSH, LCK, MED SPLT
10
35
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
36
WAN-25NX000-20
* WSH, FL TYPA -NRW
56
37
WAN-31NX000-20
* WSH, FL TYPA-NRW
104
38
WAN-43NX000-20
* WSH, FL TYPA-NRW
8
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 20’ 92HT
REV NO.
SHEET NO.
0
9 - 52
1
2
2
6
6
4
7
9
2
10
3
5
8
HC230 T121356
9
BOOM CENTER WELDMENT 20’ 92HT REV NO.
MODEL HC230
SHEET NO.
0
9 - 52A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121356
20 FT Boom Weldment
1
1078216
* Boom Center 92HI 20’
1
2
T120679
* Grating Side Mount Plate
6
3
T120685
* Handle
1
4
T120959
* Ladder Mount Plate, Top
4
5
T120960
* Ladder Mount Plate, Bottom
2
6
T121148
* Grating Mount Plate
4
7
T121228
* Fall Protection Mount Sub-Assembly
1
8
T121232
* Rope Mount Plate
4
9
T121233
* Fall Protection Mount Sub-Assembly
1
10
T121597
* Lifting Lug
4
NOTE:
99
BOOM CENTER WELDMENT 20’ 92HT REV NO.
MODEL HC230
SHEET NO.
0
9 - 52A
23
18
15, 21
19
11 18 33
20
18
A
A
B
25
B
4
23
18
26
D D
F
E
27
30
31
24, 5
18
17
36
11
15, 21 13, 32
25
4
26
24, 5 12
27
34
35
C
16
G
G
2, 40, 37, 7
4
25
40, 9, 11
14
22, 2, 7, 40
DETAIL E
2, 40, 37, 7
DETAIL F
SECTION A - A
41, 38, 3, 10
7, 37, 40, 2
11, 9, 40
25, 4, 26, 27
SECTION G - G
DETAIL C
14
11, 1, 6, 28, 29, 39
7, 37, 40, 2
SECTION B - B
SECTION D - D
HC230 T121187
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 50’ 92ST
REV NO.
SHEET NO.
0
9 - 53
KEY NO.
0
PART NO.
X T121187
DESCRIPTION
QTY
50 FT Boom Walkway
1
N04-250F000-25
* Nut, HEX
68
2
N04-312C000-25
* Nut, HEX
62
3
N04-438F000-25
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* P02
2
6
S01-250CC00-Y8
* SCR, HHCS
68
7
S01-312CA00-Y8
* SCR, HHCS
62
8
S01-312CA25-Y8
* SCR, HHCS
10
9
S01-312CA75-Y8
* SCR, HHCS
4
10
S01-438CC25-25
* SCR, HHCS
2
11
T120674
* Clamp
84
12
T120718
* Fall Protection Assembly, Straight
1
13
T120865
* Lock Sub - Assembly
1
14
T120952
* Nylon Pad, Side
4
15
T120954
* Nylon Pad
2
16
T121010
* Ladder Assembly
1
17
T121139
* 50 FT Boom Weldment
1
18
T121140
* Grating, Small
5
19
T121141
* Grating
1
20
T121142
* Grating - Main
1
21
T121149
* Clamp
2
22
T121152
* Bracket
12
23
T121186
* Nylon Pad
10
24
T121226
* Special Bolt
2
25
T121227
* Special Bolt
6
26
T121230
* Thimble
6
27
T121231
* Heavy Wire Rope Clip
12
28
T121242
* Clamp
32
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 50’ 92ST
REV NO.
SHEET NO.
0
9 - 53
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121243
* Nylon Pad
32
30
T121244
* Fall Protection Assembly
1
31
T121254
* Grating
1
32
T121491
* S47 Screw, Flathead SHCS
4
33
T121734
* Grating
1
34
T122516
* Rope
1
35
T122517
* Rope
1
36
T122842
* Rope
1
37
W07-312X000-20
* WSH, LCK, MED SPLT
24
38
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
39
WAN-25NX000-20
* WSH, FL TYPA -NRW
146
40
WAN-31NX000-20
* WSH, FL TYPA-NRW
142
41
WAN-43NX000-20
* WSH, FL TYPA-NRW
8
NOTE:
99
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 50’ 92ST
REV NO.
SHEET NO.
0
9 - 53
1
A
8
A
9
3
2
10
10
7
6
4
8
5
4
KEY NO.
PART NO.
SECTION A - A
DESCRIPTION
QTY
0
X T121139
50 FT Boom Weldment
1
1078217
* Boom Center 92ST 50’
1
2
T120685
* Handle
1
3
T120820
* Fall Protection Mount Sub-Assembly
1
4
T121143
* Bracket
10
5
T121148
* Grating Mount Plate
4
6
T121188
* Ladder Mount Plate, Bottom
2
7
T121220
* Ladder Mount Plate, Top
4
8
T121232
* Rope Mount Plate
4
9
T121233
* Fall Protection Mount Sub-Assembly
1
10
T121597
* Lifting Lug
4
NOTE:
HC230 T121139
9
BOOM CENTER WELDMENT 50’ 92ST REV NO.
MODEL HC230
SHEET NO.
0
9 - 53A
1
KEY NO.
0
PART NO.
X T120718
2
4
3
5
DESCRIPTION
QTY
Fall Protection Assembly, Straight
1
P02-125XA00-20
* Pin, Cotter
1
2
T120719
* Fall Protection Primary Tube
1
3
T120720
* Fall Protection SEC. Tube Assembly
1
4
T120762
* Special Bolt
1
5
WAH-62NX000-Y2
* WSH, FL HRD A-NRW
1
NOTE:
HC230 T120718
9
MODEL HC230
FALL PROTECTION ASSEMBLY,
STRAIGHT
REV NO.
SHEET NO.
0
9 - 54
2
3
5
1
4
KEY NO.
0
PART NO.
X T120831
DESCRIPTION
QTY
Fall Protection Assembly
1
P02-125XA00-20
* Pin, Cotter
1
2
T120720
* Fall Protection SEC. Tube Assembly
1
3
T120762
* Special Bolt
1
4
T120815
* Falls Top Primary Tube Sub-Assembly
1
5
WAH-62NX000-Y2
* WSH, FL HRD A-NRW
1
NOTE:
HC230 T120831
9
FALL PROTECTION ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 55
2
3
4
5, 1
KEY NO.
0
PART NO.
X T121244
DESCRIPTION
QTY
Fall Protection Assembly
1
P02-125XA00-20
* Pin, Cotter
1
2
T120720
* Fall Protection SEC. Tube Assembly
1
3
T120762
* Special Bolt
1
4
T121240
* Primary Tube, Fall Protection
1
5
WAH-62NX000-Y2
* WSH, FL HRD A-NRW
1
NOTE:
HC230 T121244
9
FALL PROTECTION ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 56
9
2
5
7 6
8
10
SECTION A - A
3
A
A
4
KEY NO.
0
PART NO.
X T120865
3
1
DESCRIPTION
QTY
Lock Sub-Assembly
1
S01-250CA50-Y8
* SCR, HHCS
3
2
T120866
* L Plate Weldment
1
3
WAH-25NX000-Y2
* WSH, FL HRD A-NRW
6
4
N04-250C000-Y8
* Nut, HEX
3
5
T120869
* Lock Plate Weldment
1
6
T120834
* Spring
1
7
T120874
* Lock Pin
1
8
T121231
* Heavy Wire Rope Clip
3
9
T121230
* Thimble
1
10
T123156
* Rope (Lock Sub-Assembly)
1
NOTE:
HC230 T120865
9
LOCK SUB-ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 57
77SI Boom
Refer to Page 9-1
HC230 1187499
9
BOOM INNER ASSEMBLY 25’ 92HI
MODEL HC230
0
REV NO.
SHEET NO. 9 - 58
1
10, 11
A
4, 5, 6
8
13
12
15
16
14
Note
DETAIL A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189046
Assembly - 92S1 Boom - 15 FT 92/77 Transition
1
1189040
* Weldment, 92S1 Boom - 15 FT 92/77 Transition
1
2*
1077993
* Paint & Decal Tubular Booms
1 STY
4
1045331
* Paint, Enamel Black Air-dry Enamel, ALKYD
4 GAL
5
1106349
* Solvents, Reducing; See D055 SPECS.
1 GAL
6
1106553
* Paint, Primer Buff Air-Dry Primer, ALKYD
4 GAL
8
1078048
* Label, Name Warning, Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
12
1187612
* Roller, Nylon
2
13
1189368
* Roller, Nylon
1
14
1189369
* Pin
1
15
810103
* Bushing
2
16
804918
* Pin, Cotter
2
NOTE: * KEY NO 2 IS NOT SHOWN IN THE ILLUSTRATION.
** COAT PIN WITH GREASE BEFORE INSTALLING ROLLERS.
HC230 1189046
9
MODEL HC230
BOOM TRANSITION ASSEMBLY
15’ 92~ 77 92SI
0
REV NO.
SHEET NO. 9 - 59
100
104
105
102
101
103
106
61
301, 302, 303
SECTION D - D
60
200
203
200
204
205
100
206
202
200
D
D
300, 301
302
100
60
302
200
203
204
206
205
301
202
302
300, 301
300
HC230 1189040
9
MODEL HC230
BOOM TRANSITION WELDMENT
15’ 92~ 77 92SI
0
REV NO.
SHEET NO. 9 - 59A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189040
Weldment, 92S1 Boom - 15 FT 92/77 Transition
0
712711
* Welding Proc Tubular Lacings To Tubular Chords
1
60
471021
* Weldment, Jib Backstay Dead End
2
61
1189367
* Plate
2
100
1189050
* Tube, Lacing
2
101
1189051
* Tube, Lacing
2
102
1189052
* Tube, Lacing
2
103
1189053
* Tube, Lacing
2
104
1189054
* Tube, Lacing
2
105
1189055
* Tube, Lacing
2
106
1189056
* Tube, Lacing
2
200
1189057
* Tube, Lacing
2
202
1189058
* Tube, Lacing
2
203
1189059
* Tube, Lacing
2
204
1189060
* Tube, Lacing
2
205
1189061
* Tube, Lacing
2
206
1189062
* Tube, Lacing
2
300
1189063
* Tube, Lacing
1
301
1189064
* Tube, Lacing
1
302
1189065
* Tube, Lacing
1
NOTE:
HC230 1189040
9
MODEL HC230
BOOM TRANSITION WELDMENT
15’ 92~ 77 92SI
0
REV NO.
SHEET NO. 9 - 59A
KEY NO.
0
PART NO.
DESCRIPTION
X 1177188
QTY
77HL Outer Base Assembly
1*
1177168
* Boom Outer Base 19'-5"
1
2*
1077993
* Paint & Decal Tubular Booms
1
3*
1045331
* Paint, Enamel Black Air-Dry Enamel, ALKYD
5 GAL
4*
1106349
* Solvents, Reducing:
1.5 GAL
5*
1106553
* Paint, Primer Buff Air-Dry Primer, ALKYD
5 GAL
6*
1078048
* Label, Name Warning, Boom
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
HC230 1177188
9
OUTER BASE ASSEMBLY 19’ 6” 77HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 60
45
6
4, 26
28
8
30
10
32
3
2, 24
49, 50
(Located On Top
Lacings, Item
Nos. 5 To 11)
12
46, 48
3
25
5
27
9
29
7
31
11
47, 48
A
14
17
16
18
19
20
21
22
C
B
13
B
15
A
23
C
2
4
35
35
33
15
13
13
36
36
15
24
34
26
SECTION C - C
SECTION B - B
28, 30, 32
SECTION A - A
27, 29, 31
HC230 1177168
9
OUTER BASE WELDMENT 19’ 6” 77HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 60A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1177168
77HL Outer Base, Lacing Kit
2
1108083
* Lacing, Tube
1
3
1108084
* Lacing, Tube
2
4
1108063
* Lacing, Tube
1
5
1177960
* Lacing, Tube
1
6
1178233
* Lacing, Tube
1
7
1177964
* Lacing, Tube
1
8
1177963
* Lacing, Tube
1
9
1178906
* Lacing, Tube
1
10
1178874
* Lacing, Tube
1
11
1178873
* Lacing, Tube
1
12
1108064
* Lacing, Tube
1
13
1178910
* Lacing, Tube
2
14
1177262
* Lacing, Tube
2
15
1177264
* Lacing, Tube
2
16
1177646
* Lacing, Tube
2
17
1177441
* Lacing, Tube
2
18
1177177
* Lacing, Tube
2
19
1178529
* Lacing, Tube
2
20
1178528
* Lacing, Tube
2
21
1177647
* Lacing, Tube
2
22
1177962
* Lacing, Tube
2
23
1177263
* Lacing, Tube
2
24
1108116
* Lacing, Tube
1
25
1178911
* Lacing, Tube
1
26
1178508
* Lacing, Tube
1
27
1108074
* Lacing, Tube
1
28
1108075
* Lacing, Tube
1
29
1108076
* Lacing, Tube
1
NOTE:
9
OUTER BASE WELDMENT 19’ 6” 77HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 60A
KEY NO.
PART NO.
DESCRIPTION
QTY
30
1108077
* Lacing, Tube
1
31
1108078
* Lacing, Tube
1
32
1108079
* Lacing, Tube
1
33
1108082
* Lacing, Tube
1
34
1108080
* Lacing, Tube
2
35
1178509
* Lacing, Tube
2
36
470114
* Lacing, Tube
2
46
410556
* Pin, Headed
4
47
411729
* Pin, Headed
4
48
804919
* Pin, Cotter
8
49
809693
* Hose, Water
17.60
50
805288
* Clamp, Hose
14
NOTE:
9
OUTER BASE WELDMENT 19’ 6” 77HL
MODEL HC230
0
REV NO.
SHEET NO. 9 - 60A
8, 9
2 8, 9
4
11, 12
4
10
8, 9
8, 9
2
6
3
3
8, 9
4
7
8, 9
6
5
3
3
1
2
5
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1179725
Guide Sheave Assembly For Outer Base
1
1179726
* Support Weldment & Machining (Guide Sheaves)
1
2
1178202
* Pin
2
3
437498
* Spacer
4
4
1101890
* Sheave, Wire Rope Assembly
2
5
1101891
* Sheave, Wire Rope Assembly
2
6
1178203
* Spacer
2
7
427364
* Bar, Key
4
8
814904
* Screw, Cap Hex Head
8
9
805060
* Washer, Lock
8
10
810460
* Fitting, Lube
4
11
1179732
* Pin, Mounting
4
12
804918
* Pin, Cotter
8
NOTE:
HC230 1179725
9
MODEL HC230
GUIDE SHEAVE ASSEMBLY, OUTER BASE
REV NO.
FOR HAMMERHEAD TIP ONLY
0
SHEET NO. 9 - 61
15
3
28, 29, 30
21
24
30
14
25
6
18
13
27
12
4
30
11
6
34, 36, 37
7
17
33
34, 36, 37
26
SECTION B - B
20
23
SECTION A - A
22
5
20
32, 36
B
B
19
32, 36
19
10
3
32, 36
22
8
A
A
6
31, 35
18
2
1
16
HC230 1178033
9
HAMMERHEAD TIP ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 62
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1178033
77H Hammerhead Tip Assembly
1
615850
* Equalizer Assembly
2
2
1176064
* Boom Tip Weldment, Hammerhead
1
3
509051
* Sheave, Wire Rope 24 OD For 1-1/8 Rope
2
4
1101865
* Sheave ASSY 30 OD For 1-1/8 Rope Obsolete
6
5
412163
* Support Weldment
2
6
1100313
* Collar, Tube 6 OD X .875 Wall X 2.06
2
7
4000073
* Collar, FLG 5.75 OD X 3.5625 X 2.875
2
8
1177727
* Bar, Bent
2
10
1189095
* Dead End, Universal For 1-1/8 Rope
2
11
446996
* Spacer, Tube
2
12
408332
* Spacer
2
13
411160
* Spacer, Tube
2
14
429949
* Tube, Space
1
15
801535
* BRG, BALL SGL 3.5433 ID, 6.2992 OD, 1.1811W
4
16
1177382
* Pendant 1.38 DIA. 42'-11" Both Closed
2
17
1178094
* Axle
1
18
L 5709
* Pad, Mounting
2
19
L 8109
* Pad, Mounting
4
20
1177977
* Plate, Weldment
1
21
408788
* Strip
4
22
L 4383
* Bar, Key
2
23
447018
* Pin 3.5419 DIAX57.04
1
24
447023
* Spacer 3.5 STOD Pipe X 5.937
1
25
447021
* Spacer 3.5 STD [O[E X 1.375
4
26
447024
* Spacer 3.5 STOD Pipe X 13.75
2
27
447022
* Spacer, 3.5 STD Pipe X 3.5
2
28
408789
* Pipe, Bent .25 STD X 5
4
29
800402
* CPLG, Pipe %STD BLK STL
4
NOTE:
9
HAMMERHEAD TIP ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 62
KEY NO.
PART NO.
DESCRIPTION
QTY
30
810460
* Fitting, Lube SAE % PRF SPCL Extra Short
8
31
814580
* SCR, CAP HXHD Y2-13UNC-2A X 1 GR5
4
32
1055604
* SCR, CAP HXHD 5/8-11 UNC-2A X 7 GR5
12
33
418568
* Spacer, Tube
2
34
1055618
* Nut, HEX REG 5/8-11 UNC-2B GR8 OR GR5
4
35
805060
* Washer, Lock 1/2 Size REG Spring
4
36
805062
* Washer, Lock 5/8 Size REG Spring
16
37
814650
* SCR, CAP HXHD 5/8-11 UNC-2A X 7 GR5
4
NOTE:
9
HAMMERHEAD TIP ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 62
1
2
3
4
4
5
KEY NO.
PART NO.
6
DESCRIPTION
QTY
0
X 1177808
77LA Offset Tip Assembly
1
1177434
* 77 Ha Offset Tip 30' 3-30" Sheaves
1
2
615850
* Equalizer Assembly
2
3
1177818
* Boomtip Deflector Sheave Assembly
1
4
1177809
* Boom Tip Assembly 1-1/8 Rope
1
5
1177383
* Pendant 1.38 Dia 102'7" Both Closed
2
6
1177921
* Name Plate Installation
1
NOTE:
HC230 1177808
9
OFFSET TIP ASSEMBLY 30’ 77LA
MODEL HC230
0
REV NO.
SHEET NO. 9 - 63
KEY NO.
0
PART NO.
DESCRIPTION
X 1177434
QTY
Offset Tip
1*
1177200
* 77LA Offset Tip Weld
1
2*
1045331
* Paint, Enamel Black Air-Dry Enamel, ALKYD
7 GAL
3*
1106349
* Solvents, Reducing
2 GAL
4*
1106553
* Paint, Primer Buff Air-Dry Primer, ALKYD
7 GAL
5*
1078048
* Label, Name
2
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
9
OFFSET TIP
MODEL HC230
0
REV NO.
SHEET NO. 9 - 63A
75
79
50
56
74
73
A
SECTION P - P
A
75
55
54
72
71
78
C
C
53
52
70
69
92
93
58
E
94
51
F
F
G
G
H
H
68
50
67
58
96
E
95
SECTION A - A
77
49
66
88
87
48
I
65
64
57
I
57
91
47
89
46
SECTION C - C
90
98
63
45
97
44
62
97
85
N
61
N
86
SECTION E - E
43
81
42
60
76
59
41
SECTION I - I
P
P
10, 11
HC230 1177200
9
OFFSET TIP WELDMENT 30’ 77LA
MODEL HC230
0
REV NO.
SHEET NO. 9 - 63B
82
84
83
80
SECTION H - H
KEY NO.
PART NO.
SECTION N - N
SECTION F - F
DESCRIPTION
SECTION G - G
QTY
0
X 1177200
77LA Offset Tip, Lacking Kit
10
410556
* Pin, Headed 2.369 DIA X 7.375
4
11
804919
* Pin, Cotter Y2 X 3-1/2 STL ASA STL
4
41
1177203
* Lacing, Tube
2
42
1177204
* Lacing, Tube
2
43
1177205
* Lacing, Tube
2
44
1177206
* Lacing, Tube
2
45
1177207
* Lacing, Tube
2
46
1177208
* Lacing, Tube
2
47
1177209
* Lacing, Tube
2
48
1177210
* Lacing, Tube
2
49
1177211
* Lacing, Tube
2
50
1177212
* Lacing, Tube
2
51
1177213
* Lacing, Tube
2
52
1177214
* Lacing, Tube
2
53
1177215
* Lacing, Tube
2
54
1177216
* Lacing, Tube
2
55
1177217
* Lacing, Tube
2
56
1177218
* Lacing, Tube
2
57
1177219
* Lacing, Tube
2
58
1177220
* Lacing, Tube
2
NOTE:
9
OFFSET TIP WELDMENT 30’ 77LA
MODEL HC230
0
REV NO.
SHEET NO. 9 - 63B
KEY NO.
PART NO.
DESCRIPTION
QTY
59
1177221
* Lacing, Tube
2
60
1177222
* Lacing, Tube
2
61
1177223
* Lacing, Tube
2
62
1177224
* Lacing, Tube
2
63
1177225
* Lacing, Tube
2
64
1177226
* Lacing, Tube
2
65
1177227
* Lacing, Tube
2
66
1177228
* Lacing, Tube
1
67
1177229
* Lacing, Tube
1
68
1177230
* Lacing, Tube
1
69
1177231
* Lacing, Tube
1
70
1177232
* Lacing, Tube
1
71
1177233
* Lacing, Tube
1
72
1177234
* Lacing, Tube
1
73
1177235
* Lacing, Tube
1
74
1177236
* Lacing, Tube
1
75
1177237
* Lacing, Tube
2
76
1177238
* Lacing, Tube
1
77
1177239
* Lacing, Tube
1
78
1177240
* Lacing, Tube
1
79
1177241
* Lacing, Tube
1
80
1177242
* Lacing, Tube
1
81
1177243
* Lacing, Tube
1
82
1177244
* Lacing, Tube
1
83
1177245
* Lacing, Tube
1
84
1177246
* Lacing, Tube
1
85
1177247
* Lacing, Tube
2
86
1177248
* Lacing, Tube
1
87
1177249
* Lacing, Tube
1
NOTE:
9
OFFSET TIP WELDMENT 30’ 77LA
MODEL HC230
0
REV NO.
SHEET NO. 9 - 63B
KEY NO.
PART NO.
DESCRIPTION
QTY
88
1177250
* Lacing, Tube
1
89
1177251
* Lacing, Tube
1
90
1177252
* Lacing, Tube
1
91
1177253
* Lacing, Tube
1
92
1177254
* Lacing, Tube
1
93
1177255
* Lacing, Tube
1
94
1177256
* Lacing, Tube
1
95
1177257
* Lacing, Tube
1
96
1177258
* Lacing, Tube
1
97
1177259
* Lacing, Tube
2
98
1177260
* Lacing, Tube
1
NOTE:
9
OFFSET TIP WELDMENT 30’ 77LA
MODEL HC230
0
REV NO.
SHEET NO. 9 - 63B
2
9, 13
8
10, 15
4
9
6
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 615850
Equalizer Assembly
2
516563
* Equalizer Weldment
1
4
505380
* Sheave, Wire Rope
1
6
436019
* Pin
1
8
813146
* Pin, Grooved
1
9
804926
* Pin, Cotter
3
10
813164
* Fitting, Lube
1
13
436394
* Pin, 2 Cotter
1
15
810736
* Cap, HYDR Fitting
1
NOTE: * THIS ASSEMBLY IS USED ON 92HI & 77HI BOOM
HC230 615850
9
EQUALIZER ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 64
A
1
8
A
3
9
2, 12
4
6
C
5, 13
11
SECTION A - A
HC230 1177818
9
MODEL HC230
OFFSET TIP DEFLECTOR
SHEAVE ASSEMBLY
0
REV NO.
SHEET NO. 9 - 65
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1177818
Boomtip Deflector Sheave Assembly (1-1/8" Rope)
1
1177399
* Sheave Support Machining
1
2
1177406
* Pin, 2 Cotter
1
3
1071158
* Washer
2
4
1188778
* Sheave Assembly, 24 OD
3
5
1177407
* Pin
1
6
813146
* Pin, Grooved
1
8
1177404
* Reach Rod Weldment
2
9
810732
* Pin Assembly Clevis
4
11
1189513
* Washer
4
12
804918
* Pin, Cotter
2
13
804926
* Pin, Cotter
1
NOTE:
9
MODEL HC230
OFFSET TIP DEFLECTOR
SHEAVE ASSEMBLY
0
REV NO.
SHEET NO. 9 - 65
2
3, 5, 6
SECTION C - C
B
C
A
B
C
A
17, 19, 20
19
19
4
15
7
8
9
2
10
1, 12
13
1
14
SECTION B - B
SECTION A - A
HC230 1177809
9
OFFSET TIP SHEAVE ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 66
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1177809
77LA Offset Tip Assembly
1
1177392
* Sheave Guard Weldment
1
2
1178545
* Dead End W/Wedge And Socket
2
3
1072895
* Angle
4
4
428706
* Pad, Mounting
4
5
814580
* SCR, CAP HXHD
8
6
805060
* Washer, Lock
8
7
813146
* Pin, Growed
1
8
1177268
* Spacer
2
9
1177267
* Shaft
1
10
1177269
* Spacer
2
11
L 4469AF
* Pin, Cotter
2
12
804872
* Pin, Cotter
4
13
1177270
* Washer, Lcok
4
14
1101865
* Sheave ASSY
3
15
804917
* Pin, Cotter
4
17
408789
* Bent Pipe
1
18
800402
* Coupling, Pipe
1
19
810460
* Fitting, Grease
3
20
408788
* Bar
1
NOTE:
9
OFFSET TIP SHEAVE ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 66
3
14
8
4, 5, 6
10, 11
KEY NO.
0
PART NO.
DESCRIPTION
X 1078209
QTY
77S 10’ Center Section
2*
1077993
* Paint & Decal Tubular Booms
1
3
623649
* Boom Center Section (10FT 77S)
1
4
1045331
* Paint, Enamel Balck Air-dry Enamel, ALKYD
2
5
1106349
* Solvents, Reducing
0.50
6
1106553
* Paint, Primer Buff Air-dry Primer, ALKYD
2
8
1078048
* Label, Name Warning, Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1189205
* Installation, Timber
1
NOTE: * KEY NOs IS NOT SHOWN IN ILLUSTRATION.
HC230 1178209
9
BOOM CENTER ASSEMBLY 10’ 77S
MODEL HC230
0
REV NO.
SHEET NO. 9 - 67
10
10
12
8
8
8
8
10
8
10
8
8
12
10
KEY NO.
PART NO.
10
111, 110
8
DESCRIPTION
QTY
0
X 623649
77S 10’ Center Section, Lacking Kit
8
611905
* Lacing, Tube
12
10
427460
* Lacing, Tube
8
12
470214
* Lacing, Tube
2
110
410556
* Pin, Headed
4
111
804919
* Pin, Cotter
4
NOTE:
HC230 623649
9
BOOM CENTER WELDMENT 10’ 77S
MODEL HC230
0
REV NO.
SHEET NO. 9 - 67A
A
A
4, 5
1
3
2
SECTION A - A
4, 6, 7
KEY NO.
0
PART NO.
X 1189205
DESCRIPTION
QTY
Installation, Timber (77" Boom & 4.50" Chord)
1
505385
* TimberBoom Guard
1
2
1179975
* Weldment, Tie Rod
2
3
413482
* Bar, Bent
2
4
814654
* Nut, HEX
4
5
804470
* Washer, Flat
2
6
805058
* Washer, Lock
2
7
809833
* SCR, Cap HXHD
2
NOTE:
HC230 1189205
9
MODEL HC230
TIMBER INSTALLATION
77" BOOM WITH 4.5 CHORD
0
REV NO.
SHEET NO. 9 - 68
14
3
10, 11
14
4, 5, 6
8
KEY NO.
0
PART NO.
DESCRIPTION
X 1078210
QTY
77S 10’ Center Section
2*
1077993
* Paint & Decal Tubular Booms
1
3
722712
* Boom Center Section (20FT 77S)
1
4
1045331
* Paint, Enamel Balck Air-dry Enamel, ALKYD
2 GAL
5
1106349
* Solvents, Reducing
0.50 GAL
6
1106553
* Paint, Primer Buff Air-dry Primer, ALKYD
2 GAL
8
1078048
* Label, Name Warning, Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1189205
* Installation, Timber
2
NOTE: * KEY NO 2 IS NOT SHOWN IN ILLUSTRATION.
HC230 1078210
9
BOOM CENTER ASSEMBLY 20’ 77S
MODEL HC230
0
REV NO.
SHEET NO. 9 - 69
6
4
4
6
4
4
4
5
8
6
8
4
4
4
6
6
4
4
4
4
8
6
4
6
5
4
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 722712
77S 20’ Center Section
4
611900
* Lacing, Tube
24
5
611901
* Lacing, Tube
4
6
427460
* Lacing, Tube
10
8
470214
* Lacing, Tube
3
NOTE:
HC230 722712
9
BOOM CENTER WELDMENT 20’ 77S
MODEL HC230
0
REV NO.
SHEET NO. 9 - 69A
14
10, 11
14
14
14
3
4, 5, 6
8
KEY NO.
0
PART NO.
DESCRIPTION
X 1078211
QTY
77S 50’ Center Section
2*
1077993
* Paint & Decal Tubular Booms
1
3
722713
* Boom Center Secion (50FT 77S)
1
4
1045331
* Paint, Enamel Black Air-dry Enamel, ALKYD
2 GAL
5
1106349
* Solvents, Reducting See D055 SPECS.
05.0 GAL
6
1106553
* Paint, Pimer Buff Air-dry Primer, ALKYD
2 GAL
8
1078048
* Label, Name Warning, Boom
2
10
410556
* Pin, Headed
4
11
804919
* Pin, Cotter
4
14
1189205
* Installation, Timber
4
NOTE: * KEY NO 2 IS NOT SHOWN IN ILLUSTRATION.
HC230 1078211
9
BOOM CENTER ASSEMBLY 50’ 77S
MODEL HC230
0
REV NO.
SHEET NO. 9 - 70
11
13
15
11
11
13
11
15
11
14
13
11
11
11
11
15
11
13
11
14
11
14
13
12
11
11
14
11
14
11
11
11
14
11
11
14
15
12 13
11
14
13
11
11
14
11
11
11
15
11
14
11
13
13
11
14
11
11
15
KEY NO.
0
PART NO.
X 722713
13
111, 110
11
DESCRIPTION
QTY
77S 20’ Center Section, Lacking Kit
11
1102311
* Lacing, Tube
54
12
1102309
* Lacing, Tube
2
13
427460
* Lacing, Tube
16
14
1102310
* Lacing, Tube
12
15
470214
* Lacing, Tube
6
NOTE:
HC230 722713
9
BOOM CENTER WELDMENT 50’ 77S
MODEL HC230
0
REV NO.
SHEET NO. 9 - 70A
Closed / Closed Ends
1, 2
3, 4, 5
Open / Closed Ends
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X Pendants
Boom Suspension Pendants
1
1177382
* Basic Wraparound Both Ends Closed Length 42’11”
2
1177383
* Basic Wraparound Offset Tip
Both Ends Closed Length 102’ 7”
3
436349
* Center Section Open Closed Ends Length 10’ 0”
4
436345
* Center Section Open Closed Ends Length 20’ 0”
5
436347
* Center Section Open Closed Ends Length 50’ 0”
NOTE:
HC230 PENDANTS
9
BOOM SUSPENSION PENDANTS
MODEL HC230
0
REV NO.
SHEET NO. 9 - 71
1
2
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1187999
* Counterweight and Side Frame Lifting Sling Assembly
1
1187998
* Sling, S.F.. & CTWT Handling
1
2
1189329
* Shackle, Screw Pin Anchor
4
NOTE:
HC230 1187999
9
MODEL HC230
COUNTERWEIGHT AND SIDE FRAME
LIFTING SLING ASSEMBLY
0
REV NO.
SHEET NO. 9 - 72
A
7, 8
2
5, 6
1
12
11
9, 10
7, 8
13
2
DETAIL A
HC230 1179866
9
MODEL HC230
SINGLE SHEAVE EXTENSION
INSTALLATION FOR HAMMERHEAD TIP REV NO.
0
SHEET NO. 9 - 73
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1179866
Sheave EXT. INSTL. , Hammer Head
1
1179842
* Sheave EXT. ASSY.
1
2
1179844
* Sheave EXT Link WLDT.
2
5
414869
* Pin, 2 Cotter
2
6
804881
* Pin, Cotter
4
7
1179865
* Pin, 2 Cotter
2
8
804920
* Pin, Cotter
4
9
509051
* Sheave, Wire Rope
1
10
801535
* BRG, Ball, SGL
2
11
L 7052Q
* Spacer, Pipe
2
12
1189349
* Rope Guard WLOT.
1
13
L 7121N
* Spacer, Iron
2
NOTE:
9
MODEL HC230
SINGLE SHEAVE EXTENSION
INSTALLATION FOR HAMMERHEAD TIP REV NO.
0
SHEET NO. 9 - 73
1
2
3
4
6, 7
5, 6
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1179842
Sheave EXT. ASSY
1
1179843
* Sheave EXT. Support WLDT.
1
2
1101865
* Sheave ASSY
1
3
1179906
* Axle
1
4
1179862
* Spacer
2
5
L 4469AG
* Pin, 2 Cotter
1
6
804871
* Pin, Cotter
8
7
L 4469AK
* Pin, 2 Cotter
2
NOTE:
HC230 1179842
9
MODEL HC230
SINGLE SHEAVE EXTENSION
ASSEMBLY FOR HAMMERHEAD TIP
0
REV NO.
SHEET NO. 9 - 73A
8, 4
4, 8
2
8
6, 10
2
B
6, 10
10
14
9, 7
3
9, 7
DETAIL A - A
A
14
9
15, 16, 17
A
5
11, 9
1
12
DETAIL B
HC230 1177953
9
MODEL HC230
SINGLE SHEAVE EXTENSION
ASSEMBLY FOR OFFSET TIP
0
REV NO.
SHEET NO. 9 - 74
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1177953
Offset Tip Single Sheave Extension 1-1/8” Rope
1
1177476
* Rooster Sheave Weldment
1
2
1177497
* Tube Weldment
2
3
1101865
* Sheave Assembly
1
4
1048963
* Pin, 2 Cotter
2
5
1177481
* Split Collar & Machining
2
6
414869
* Pin, 2 Cotter
2
7
L 4469AH
* Pin, 2 Cotter
2
8
804925
* Pin, Cotter
4
9
804911
* Pin, Cotter
8
10
804881
* Pin, Cotter
4
11
L 4469AK
* Pin, 2 Cotter
2
12
1177520
* Axle
1
14
1177521
* Spacer
2
15
1081903
* Bolt, Hex Head
4
16
1082472
* Nut, Hex
4
17
1082569
* Washer, Lock
4
NOTE:
9
MODEL HC230
SINGLE SHEAVE EXTENSION
ASSEMBLY FOR OFFSET TIP
0
REV NO.
SHEET NO. 9 - 74
Refer to Page 9-13
HC230 F36661000
9
ANTI TWO BLOCK ASSEMBLY
MODEL HC230
0
REV NO.
SHEET NO. 9 - 75
Optional Boom Mounted 3rd Drum
Refer to Page 9-14
HC230 9005821
9
MODEL HC230
INST'L, UPPER LEVEL 3rd DRUM
21K SLP NON FREESPOOL
REV NO.
SHEET NO.
0
9 - 76
Refer to Page 9-15
HC230 1182785
9
MODEL HC230
INST'L, 3RD DRUM
ASSY - 92HI BOOM NON FREESPOOL
REV NO.
SHEET NO.
0
9 - 77
Refer to Page 9-15A
HC230 1182786
9
MODEL HC230
ASS’Y, 3RD DRUM
SKID - 21K SLP NON FREESPOOL
REV NO.
SHEET NO.
0
9 - 77A
Refer to Page 9-16
HC230 1187811
9
MODEL HC230
INSTALLATION,
GUIDE SHEAVE - BOOM INNER
REV NO.
SHEET NO.
0
9 - 78
Refer to Page 9-16A
HC230 1187820
9
ASSEMBLY, SHEAVE - BOX
MODEL HC230
REV NO.
SHEET NO.
0
9 - 78A
Refer to Page 9-17
HC230 1187780
9
MODEL HC230
FLEETING SHEAVE ASS'Y BOOM INNER
REV NO.
SHEET NO.
0
9 - 79
Refer to Page 9-17A
HC230 1187776
9
FLEETING SHEAVE ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 79A
Refer to Page 9-18
HC230 1182787
9
MODEL HC230
HYDRAULIC BOOM PIPING
INSTALLATION-3RD DRUM
REV NO.
SHEET NO.
0
9 - 80
Refer to Page 9-18A
HC230 1182791
9
HYDRAULIC HOSE KIT
MODEL HC230
REV NO.
SHEET NO.
0
9 - 80A
Refer to Page 9-61
HC230 1178028
9
MODEL HC230
3RD GUIDE SHEAVE INSTALLATION FOR
OUTER BASE HAMMERHEAD TIP
REV NO.
SHEET NO.
0
9 - 81
3, 4
1, 2
KEY NO.
0
PART NO.
X 1177956
DESCRIPTION
QTY
3rd Guide sheave Installation For
Hammer Head W/3rd Drum
1
509051
* Sheave, Wire Rope
1
2
801535
* BNG, Ball SGL
2
3
1178093
* Bar Bent
1
4
1078752
* SCR, Cap HXHD
2
NOTE: 1. REMOVE SPACER TO ADD SHEAVE AND BEARING.
2. INSTALL 1178093 ON TOP OF EXITING BAR USING SCREW PROVIDED HERE AND EXISTING LOCK WASHER.
HC230 1177956
9
MODEL HC230
3RD GUIDE SHEAVE INSTALLATION
FOR HAMMERHEAD TIP
REV NO.
SHEET NO.
0
9 - 82
Refer to Page 9-21
HC230 T117501
9
MODEL HC230
INST’L, UPPER LEVEL 3RD DRUM W/FREESPOOL OPTION
REV NO.
SHEET NO.
0
9 - 83
Refer to Page 9-22
HC230 T117502
9
MODEL HC230
INST’L, 3RD DRUM ASSY
W/FREESPOOL OPTION - 92HI BOOM
REV NO.
SHEET NO.
0
9 - 84
Refer to Page 9-23
HC230 T117503
9
9
MODEL HC230
ASSEMBLY, 3RD DRUM SKID W/FREESPOOL OPTION
REV NO.
SHEET NO.
0
9 - 85
Refer to Page 9-24
HC230 T117504
9
MODEL HC230
ELECTRICAL SUPPLEMENT,
3RD DRUM FREESPOOL OPTION
REV NO.
SHEET NO.
0
9 - 86
16HL Jib on 77SI Boom
Refer to Page 9-26
HC230 9005835
9
BASIC 16HL JIB (40’) FOR 77” BOOM
MODEL HC230
REV NO.
SHEET NO.
0
9 - 87
Refer to Page 9-27
HC230 1078315
9
JIB INNER SECTION 20’ 16HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 88
Refer to Page 9-28
HC230 1189511
9
9
JIB OUTER SECTION 20’ 16HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 89
Refer to Page 9-28A
HC230 1189181
9
MODEL HC230
ANTI 2 BLOCK SWITCH
HANGER ASSEMBLY
REV NO.
SHEET NO.
0
9 - 89A
Refer to Page 9-29
HC230 1102370
9
JIB MAST ASSEMBLY 16HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 90
Refer to Page 9-29A
HC230 501622
9
BLOCK ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 90A
Refer to Page 9-30
HC230 1178315
9
ROPE SPREADER AND SECURITY
DEVICE ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 91
3
KEY NO.
PART NO.
0
X 425858
3
432840
DESCRIPTION
QTY
Jib Backstay Support Installation
* Support
2
NOTE:
HC230 425858
9
JIB BACKSTAY SUPPORT INSTALLATION
MODEL HC230
REV NO.
SHEET NO.
0
9 - 92
3, 4
KEY NO.
2
PART NO.
2
1
DESCRIPTION
QTY
0
X 1179546
16HL Backstay Rope Spreader ASSY
1
1179547
* 16HL Backstay Roper Spreader Wldt.
1
2
1186901
* Rope Clip Modification
2
3
1062931
* Screw, Cap
4
4
807867
* Washer, Lock
4
NOTE:
HC230 1179546
9
BACKSTAY ROPE SPREADER ASSEMBLY REV NO.
MODEL HC230
SHEET NO.
0
9 - 93
1, 2
1, 2
KEY NO.
PART NO.
DESCRIPTION
0
X Pendant
1
1086033
* Pin, Headed(Forged)
2
804895
* Pin, Cotter
QTY
16HL Jib Pendant General Assembly
NOTE:
HC230 PENDANT
9
JIB PENDANT GENERAL ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 94
Backstay Pendants
(See Notes 1 Thru 3)
REF. Jib Mast
REF. Frontstay Pendant
25.º REF
REF.77” Boom Inner (30’)
REF.77HL Outer Base (19’ - 5”)
REF. 16HL Jib (40’ Thru 70’)*
REF.77S Boom Centers (50’)
REF. 77H Hammerhead
KEY NO.
0
PART NO.
DESCRIPTION
X 1177651
QTY
Backstay Pendant INSTL., HammerHead & Jib
1*
1177427
* Pendant (Both Open)
1
2*
1177428
* Pendant (Open/Closed)
1
3*
1177429
* Pendant (Open/Closed
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
** 1. To Obtain a 5º Jib Angle, Use Item 1.
2. To Obtain a 15º Jib Angle, Use Items 1 And 2.
3. To Obtain a 25º Jib Angle, Use Items 1, 2 And 3.
** For 100’ Thru 220’ Boom Composition And 40’ Thru 70’ Fixed Jib.
HC230 1177651
9
MODEL HC230
BACKSTAY PENDANT INSTALLATION
(16HL JIB ON 77” HH TIP BOOM)
REV NO.
SHEET NO.
0
9 - 95
Backstay Pendant, See Notes 1 Thru 3
REF Jib Mast
REF Frontstay Pendant
25.0º REF
REF Boom Inner (30’)
REF Boom Centers (50’)
REF Outer Base (19’-5”)
Ref Jib (40’ Thru 80’)*
REF Hammerhead
KEY NO.
0
PART NO.
X 1177424
DESCRIPTION
QTY
Backstay Pendant INSTL., HammerHead & Jib
1*
1177427
* Pendant (Both Open)
1
2*
1177428
* Pendant (Open/Closed)
1
3*
1177429
* Pendant (Open/Closed
1
4*
1177652
* Pendant (Open/Closed)
1
NOTE: * KEY NOs ARE NOT SHOWN IN ILLUSTRATION.
** 1. To Obtain a 5º Jib Angle, Use Items 1 And 4.
2. To Obtain a 15º Jib Angle, Use Items 1, 2 And 4.
3. To Obtain a 25º Jib Angle, Use Items 1, 2, 3 And 4.
** For 150’ Thru 220’ Boom Composition And 40’ Thru 80’ Fixed Jib.
HC230 1177424
9
MODEL HC230
BACKSTAY PENDANT INSTALLATION
(16HL JIB ON 77” HH TIP BOOM)
REV NO.
SHEET NO.
0
9 - 95A
Backstay Pendant
(See Notes 1 Thru 3)
4
REF Jib Mast
56’ - 0’
REF. 77HI Boom Inner (30’)
25.º REF
REF. 77LA Offset Tip (30’)
REF. 77S Boom Center (50’)
REF. 77HL Outer Base (19’ - 5”)
REF 16HL Jib (40’ Thru 80’)*
KEY NO.
0
PART NO.
DESCRIPTION
X 1177423
QTY
Backstay Pendant INSTL., HammerHead & Jib
1*
1177426
* Pendant (Both Open)
1
2*
1177428
* Pendant (Open/Closed)
1
3*
1177429
* Pendant (Open/Closed
1
4
1179546
* 16HL Backstay Rope Spreader Assembly
1
NOTE: * KEY NOs 1, 2 AND 3 ARE NOT SHOWN IN THE ILLUSTRATION.
** 1. To Obtain a 5º Jib Angle, Use Item 1.
2. To Obtain a 15º Jib Angle, Use Items 1 And 2.
3. To Obtain a 25º Jib Angle, Use Items 1, 2 And 3.
** For 130’ Thru 240’ Boom Composition And 40’ Thru 80’ Fixed Jib.
HC230 1177423
9
MODEL HC230
BACKSTAY PENDANT INSTALLATION
(16HL JIB ON 77” OT TIP BOOM)
REV NO.
SHEET NO.
0
9 - 96
3
4
1
REF. 77LA Offset Tip
REF. 16HL Jib Inner
1
2
HC230 1189512
9
MODEL HC230
JIB FOOT PIN INSTALLATION FOR
OFFSET TIP AND HAMMERHEAD
REV NO.
SHEET NO.
0
9 - 97
2
4
1
REF.16HL Jib Inner
3
REF. 77H Hammerhead Tip
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X 1189512
Jib Foot Pin INST’L (16HL Jib On 77” Boom)
1
425184
* Pin, Jib Foot
2
2
813146
* Pin, Grooved
2
3
804925
* Pin, Cotter
2
4
425190
* Spacer, Tube
2
NOTE:
HC230 1189512
9
MODEL HC230
JIB FOOT PIN INSTALLATION FOR
OFFSET TIP AND HAMMERHEAD
REV NO.
SHEET NO.
0
9 - 97
Refer to Page 9-34
HC230 9001537
9
16HL JIB CENTER 10' WITH PENDANT
MODEL HC230
REV NO.
SHEET NO.
0
9 - 98
Refer to Page 9-34A
HC230 1078323
9
JIB CENTER SECTION 10’ 16HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 98A
Refer to Page 9-35
HC230 9001538
9
16HL JIB CENTER 20' WITH PENDANT
MODEL HC230
REV NO.
SHEET NO.
0
9 - 99
Refer to Page 9-35A
HC230 1078324
9
JIB CENTER SECTION 20’ 16HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 99A
77SI Boom Fall Protection
Refer to Page 9-48
HC230 T120624
9
MODEL HC230
BOOM INNER WALKWAY
ASSEMBLY 25’ 92HI
REV NO.
SHEET NO.
0
9 - 100
10
7
6
6
6
7
6
7
6
6
B
13
C
C
6
7
6
6
7
6
7
6
6
8
1, 3, 17
9
13
8
12
SECTION A-A
4, 2, 14, 16, 18
18, 5
11
8
18, 5
DETAIL B
9
SECTION C-C
HC230 T121751
9
MODEL HC230
BOOM TRANSITION WALKWAY
ASSEMBLY 92~77 15' 92HI
REV NO.
SHEET NO.
0
9 - 101
KEY NO.
0
PART NO.
X T121751
DESCRIPTION
QTY
Boom Walkway 92Si Boom-15F
1
N04-250F000-25
* Nut, HEX 0.25-28, ST Z GR5
40
2
N04-312C000-25
* Nut, HEX 0.3125-18, ST Z GR5
8
3
S01-250CC25-25
* SCR, HHCS 0.25-20X3.25, ST Z GR5
40
4
S01-312CA25-Y8
* SCR, HHCS 0.3125-18X1.25, ST YZ G8
8
5
S01-312CA75-Y8
* SCR, HHCS 0.3125-18X1.75, ST YZ G8
8
6
T118774
* Lock
12
7
T120629
* Hand Rail Assembly
6
8
T120674
* Clamp
48
9
T120952
* Nylon Pad, Side
8
10
T121753
* Walkway Weldment - Transition
1
11
T121754
* Grrating Main
1
12
T121830
* Clamp
15
13
T121831
* Nylon Pad
15
14
T121842
* Shim
8
15
T122056
* Grating Main
1
16
W07-312X000-20
* WSH, LCK, MED SPLT 0.3125, ST Z
8
17
WAN-25NX000-20
* WSH, FL TYPA-NRW 0.25, ST Z
80
18
WAN-31NX000-20
* WSH, FL TYPA-NRW 0.3125, ST Z
24
NOTE:
9
MODEL HC230
BOOM TRANSITION WALKWAY
ASSEMBLY 92~77 15' 92HI
REV NO.
SHEET NO.
0
9 - 101
3
2
3
4
4
4
4
3
2
3
1
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121753
Walkway Weldment - Transition
1
1189046
* 92SI Boom - 15FT 92/77 Transition
1
2
T120626
Hand Rail Mount ASSY
12
3
T121597
Lifting Lug
4
4
T121840
Bracket
8
NOTE:
HC230 T121753
9
MODEL HC230
BOOM TRANSITION WELDMENT
92~77 15' 92HI
REV NO.
SHEET NO.
0
9 - 101A
E
28
C
C
B
25
B
20
10
A
19
27
9
A
24
D
D
23
29
2, 32, 6
8
13
21
22
5, 31, 1
DETAIL E
SECTION B - B
HC230 T121763
9
MODEL HC230
OUTER BASE WALKWAY
ASSEMBLY 19’ 6” 77HL
REV NO.
SHEET NO.
0
9 - 102
4
14
18
4
14
11
SECTION A - A
2, 32, 30, 6
32, 7
6, 30, 32, 2
7, 32
26
8
12
32, 7
8
15
2, 32, 30, 6
19
7, 32
6, 32, 30, 2
SECTION D - D
17
16 3
SECTION C - C
KEY NO.
0
PART NO.
X T121763
DESCRIPTION
QTY
19.5’ 77HL Outer Boom
1
N04-250C000-Y8
* Nut, HEX
34
2
N04-312C000-25
* Nut, HEX
18
3
P02-125X750-20
* Pin, Cotter
6
4
P02-188XA25-20
* Pin, Cotter
2
5
S01-250CC50-Y8
* SCR, HHCS
34
NOTE:
HC230 T121763
9
MODEL HC230
OUTER BASE WALKWAY
ASSEMBLY 19’ 6” 77HL
REV NO.
SHEET NO.
0
9 - 102
KEY NO
PART NO
DESCRIPTION
QTY
6
S01-312CA00-Y8
* SCR, HHCS
18
7
S01-312CA75-Y8
* SCR, HHCS
10
8
T120674
* Clamp
44
9
T120718
* Fall Protection Assembly, Straight
1
10
T120831
* Fall Protection Assembly
1
11
T120865
* Lock Sub - Assembly
1
12
T120952
* Nylon Pad, Side
8
13
T121152
* Bracket
2
14
T121226
* Special Bolt
2
15
T121227
* Special Bolt
6
16
T121230
* Thimble
6
17
T121231
* Heavy Wire Rope Clip
12
18
T121491
* S47 Screw, Flathead SHCS
4
19
T121764
* Outer Boom Weldment
1
20
T121765
* Grating Main
1
21
T121766
* Nylon Pad
17
22
T121767
* Clamp
17
23
T121768
* Grating
1
24
T121769
* Grating
1
25
T121771
* Grating
1
26
T121773
* Nylon Pad
2
27
T122577
* Rope
1
28
T122578
* Rope
1
29
T122579
* Rope
1
30
W07-312X000-20
* WSH, LCK, MED SPLT
10
31
WAN-25NX000-20
* WSH, FL TYPA -NRW
68
32
WAN-31NX000-20
* WSH, FL TYPA-NRW
56
NOTE:
9
MODEL HC230
OUTER BASE WALKWAY
ASSEMBLY 19’ 6” 77HL
REV NO.
SHEET NO.
0
9 - 102
6
2
2
7
5
1
4
2
3
2
3
A
3
A
7
SECTION A - A
HC230 T121764
9
OUTER BASE WELDMENT 19' 6" 77HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 102A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121764
Outer Boom Weldment
1
1177188
* Outer Boom
1
2
T121597
* Lifting Lug
4
3
T121606
* Bracket
8
4
T121614
* Fall Protection Mount Sub-Assembly
1
5
T121668
* Fall Protection Mount Sub-Assembly
1
6
T121772
* Mount Plate
2
7
T121774
* Rope Mount Plate
4
NOTE:
HC230 T121764
9
OUTER BASE WELDMENT 19' 6" 77HL
MODEL HC230
REV NO.
SHEET NO.
0
9 - 102A
MODEL HC230
OFFSET TIP WALKWAY
ASSEMBLY 30' 77LA
REV NO.
SHEET NO.
0
9 - 103
OFFSET TIP WELDMENT 30' 77LA
MODEL HC230
REV NO.
SHEET NO.
0
9 - 103A
28 24
A
A
2, 37, 7
26
29
C
14
B
E E
23
B
D
DETAIL C
D
10
31
30
32
12
19
18
17
4
22
33
11
27
6, 36, 1
F
SECTION D - D
38
21
3, 35, 9
DETAIL F
7, 34, 37, 2
16 5
16, 5
8, 37
20
7, 2, 37, 34
8 37 10
10 8 37
7, 2, 37, 34
25
13
10
8, 37
15
SECTION A - A
7, 34, 37, 2
SECTION B - B
SECTION E - E
HC230 T121776
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 10’ 77S
REV NO.
SHEET NO.
0
9 - 104
KEY NO.
0
PART NO.
X T121776
DESCRIPTION
QTY
10’ 77S Center Boom
1
N04-250C000-Y8
* Nut, HEX
16
2
N04-312C000-25
* Nut, HEX
42
3
N04-438C000-Y8
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* Pin, Cotter
2
6
S01-250CC25-25
* SCR, HHCS
16
7
S01-312CA00-Y8
* SCR, HHCS
42
8
S01-312CA75-Y8
* SCR, HHCS
10
9
S01-438CC25-25
* SCR, HHCS
2
10
T120674
* Clamp
26
11
T120718
* Fall Protection Assembly, Straight
1
12
T120831
* Fall Protection Assembly
1
13
T120865
* Lock Sub - Assembly
1
14
T121152
* Bracket
8
15
T121186
* Nylon Pad
6
16
T121226
* Special Bolt
2
17
T121227
* Special Bolt
6
18
T121230
* Thimble
6
19
T121231
* Heavy Wire Rope Clip
12
20
T121491
* S47 Screw, Flathead SHCS
4
21
T121742
* Ladder Assembly
1
22
T121766
* Nylon Pad
8
23
T121770
* Grating
1
24
T121777
* 10FT Boom Weldment
1
25
T121779
* Nylon Pad
4
26
T121780
* Nylon Pad
1
27
T121781
* Clamp
8
NOTE:
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 10’ 77S
REV NO.
SHEET NO.
0
9 - 104
KEY NO.
PART NO.
DESCRIPTION
QTY
28
T121782
* Grating Main
1
29
T121783
* Grating
1
30
T121784
* Grating
1
31
T122583
* Rope
1
32
T122584
* Rope
1
33
T122585
* Rope
1
34
W07-312X000-20
* WSH, LCK, MED SPLT
10
35
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
36
WAN-25NX000-20
* WSH, FL TYPA -NRW
32
37
WAN-31NX000-20
* WSH, FL TYPA-NRW
104
38
WAN-43NX000-20
* WSH, FL TYPA-NRW
8
NOTE:
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 10’ 77S
REV NO.
SHEET NO.
0
9 - 104
7
1
7
3
B
B
3
9
9
9
9
8
8
3
7
5
3
6 7
2
3
4
SECTION B - B
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121777
10FT Boom Weldment
1
1078209
* 10FT Boom
1
2
T120685
* Handle
1
3
T121143
* Bracket
6
4
T121188
* Ladder Mount Plate, Bottom
2
5
T121220
* Ladder Mount Plate, Top
4
6
T121265
* Fall Protection Mount Sub-ASSY
1
7
T121597
* Lifting Lug
4
8
T121775
* Rope Mount Plate
4
9
T121811
* Bracket
4
NOTE:
HC230 T121777
9
BOOM CENTER WELDMENT 10’ 77S
MODEL HC230
REV NO.
SHEET NO.
0
9 - 104A
24
22
14
24
A
28
A
23
D
B
B
C
G
F
F
18, 17
15, 5
19
32
11
26
20
28
C
G
12
17, 18
5, 15
SECTION B - B
34
10
33
6, 37, 1
18
17
10
31
E
21
25
30
SECTION C - C
3, 39, 36, 9
7, 32, 34, 2
13
34, 8
DETAIL D
7, 38, 2
10
DETAIL E
18
10
6, 37, 1
10
10
17
4
27
34, 8
16
7, 32, 34, 2
29
SECTION A - A
SECTION F - F
SECTION G - G
HC230 T121737
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 20’ 77S
REV NO.
SHEET NO.
0
9 - 105
KEY NO.
0
PART NO.
X T121737
DESCRIPTION
QTY
20’ 77S Center Boom
1
N04-250C000-Y8
* Nut, HEX
32
2
N04-312C000-25
* Nut, HEX
42
3
N04-438C000-Y8
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* Pin, Cotter
2
6
S01-250CC25-25
* SCR, HHCS
32
7
S01-312CA00-Y8
* SCR, HHCS
42
8
S01-312CA75-Y8
* SCR, HHCS
10
9
S01-438CC25-25
* SCR, HHCS
2
10
T120674
* Clamp
42
11
T120718
* Fall Protection Assembly, Straight
1
12
T120865
* Lock Sub - Assembly
1
13
T121152
* Bracket
8
14
T121186
* Nylon Pad
6
15
T121226
* Special Bolt
2
16
T121227
* Special Bolt
6
17
T121230
* Thimble
6
18
T121231
* Heavy Wire Rope Clip
12
19
T121244
* Fall Protection Assembly
1
20
T121491
* S47 Screw, Flathead SHCS
4
21
T121738
* Boom Center 77S 20’ Weldment
1
22
T121739
* Grating Main
1
23
T121740
* Grating
1
24
T121741
* Grating
2
25
T121742
* Ladder Assembly
1
26
T121755
* Grating
1
27
T121766
* Nylon Pad
2
28
T121779
* Nylon Pad
4
NOTE:
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 20’ 77S
REV NO.
SHEET NO.
0
9 - 105
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121781
* Clamp
2
30
T121834
* Clamp
14
31
T121835
* Nylon Pad
14
32
T122580
* Rope
1
33
T122581
* Rope
1
34
T122582
* Rope
1
35
W07-312X000-20
* WSH, LCK, MED SPLT
10
36
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
37
WAN-25NX000-20
* WSH, FL TYPA - NRW
64
38
WAN-31NX000-20
* WSH, FL TYPA - NRW
104
39
WAN-43NX000-20
* WSH, FL TYPA - NRW
8
NOTE:
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 20’ 77S
REV NO.
SHEET NO.
0
9 - 105
4
4
10
10
9
3
7
4
2
B
8
A
1
A
5
9
SECTION A - A
DETAIL B
6
HC230 T121738
9
BOOM CENTER WELDMENT 20’ 77S
MODEL HC230
REV NO.
SHEET NO.
0
9 - 105A
KEY NO.
PART NO.
DESCRIPTION
QTY
0
X T121738
Boom Center 77S 20’ Weldment
1
1078210
* Boom Center 77S 20”
1
2
T120685
* Handle
1
3
T120820
* Fall Protection Mount Sub-ASSY
1
4
T121143
* Bracket
6
5
T121188
* Ladder Mount Plate, Bottom
2
6
T121220
* Ladder Mount Plate, Top
4
7
T121233
* Fall Protection Mount Sub-Assembly
1
8
T121597
* Lifting Lug
4
9
T121775
* Rope Mount Plate
4
10
T121811
* Bracket
4
NOTE:
9
BOOM CENTER WELDMENT 20’ 77S
MODEL HC230
REV NO.
SHEET NO.
0
9 - 105A
15
24
23
22
24
25
C C
A
28
28
D
A
17
F
B B
24
16, 5
30
12
18
11
17
24
31
F
18
32
19
18
E
21
26
19
7, 33, 36, 2
10
36, 8
14
36, 8
7, 36, 2
DETAIL D
10
3, 37, 34, 9
7, 33, 36, 2
DETAIL E
SECTION A - A
19
27
18
4
10
20
1, 35, 6
17
SECTION F - F
29
13
SECTION C - C
6, 35, 1
5, 16
SECTION B - B
HC230 T121699
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 50’ 77S
REV NO.
SHEET NO.
0
9 - 106
KEY NO.
0
PART NO.
X T121699
DESCRIPTION
QTY
50’ 77S Center Boom
1
N04-250C000-Y8
* Nut, HEX
68
2
N04-312C000-25
* Nut, HEX
44
3
N04-438C000-Y8
* Nut, HEX
2
4
P02-125X750-20
* Pin, Cotter
6
5
P02-188XA25-20
* Pin, Cotter
2
6
S01-250CC25-25
* SCR, HHCS
68
7
S01-312CA00-Y8
* SCR, HHCS
44
8
S01-312CA75-Y8
* SCR, HHCS
12
9
S01-438CC25-25
* SCR, HHCS
2
10
T120674
* Clamp
80
11
T120718
* Fall Protection Assembly, Straight
1
12
T120831
* Fall Protection Assembly
1
13
T120865
* Lock Sub - Assembly
1
14
T121152
* Bracket
8
15
T121186
* Nylon Pad
8
16
T121226
* Special Bolt
2
17
T121227
* Special Bolt
6
18
T121230
* Thimble
6
19
T121231
* Heavy Wire Rope Clip
12
20
T121491
* S47 Screw, Flathead SHCS
4
21
T121700
* Boom Center 77S 50’ Weldment
1
22
T121702
* Grating Main
1
23
T121703
* Grating
1
24
T121704
* Grating-Side
4
25
T121705
* Grating
1
26
T121742
* Ladder Assembly
1
27
T121766
* Nylon Pad
34
28
T121779
* Nylon Pad
4
NOTE:
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 50’ 77S
REV NO.
SHEET NO.
0
9 - 106
KEY NO.
PART NO.
DESCRIPTION
QTY
29
T121781
* Clamp
34
30
T122586
* Rope
1
31
T122587
* Rope
1
32
T122588
* Rope
1
33
W07-312X000-20
* WSH, LCK, MED SPLT
12
34
W08-438X000-Y2
* WSH, LCK, HVY SPLT
2
35
WAN-25NX000-20
* WSH, FL TYPA - NRW
136
36
WAN-31NX000-20
* WSH, FL TYPA - NRW
112
37
WAN-43NX000-20
* WSH, FL TYPA - NRW
8
NOTE:
9
MODEL HC230
BOOM CENTER WALKWAY
ASSEMBLY 50’ 77S
REV NO.
SHEET NO.
0
9 - 106
4
4
9
6
10
9
10
9
7
4
4
2
1
5
3
SECTION A - A
8
C
A
1
A
DETAIL C
5
KEY NO.
PART NO.
DESCRIPTION
6
QTY
0
X T121700
Boom Center 77S 50’ Weldment
1
1078211
* Boom Center 77S 50”
1
2
T120685
* Handle
1
3
T120820
* Fall Protection Mount Sub-ASSY
1
4
T121143
* Bracket
8
5
T121188
* Ladder Mount Plate, Bottom
2
6
T121220
* Ladder Mount Plate, Top
4
7
T121233
* Fall Protection Mount Sub-ASSY
1
8
T121597
* Lifting Lug
4
9
T121775
* Rope Mount Plate
4
10
T121811
* Bracket
4
NOTE:
HC230 T121700
9
BOOM CENTER WELDMENT 50’ 77S
MODEL HC230
REV NO.
SHEET NO.
0
9 - 106A
Refer to Page 9-54
HC230 T120718
9
FALL PROTECTION ASSEMBLY, STRAIGHT
MODEL HC230
REV NO.
SHEET NO.
0
9 - 107
Refer to Page 9-55
HC230 T120831
9
FALL PROTECTION ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 108
Refer to Page 9-56
HC230 T121244
9
FALL PROTECTION ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 109
Refer to Page 9-57
HC230 T120865
99
LOCK SUB-ASSEMBLY
MODEL HC230
REV NO.
SHEET NO.
0
9 - 110
SECTION 10
CAB & NAME PLATE
[
,--VIEW C
._. -"-"-'._..
_.-_ ..-.,_..
i
i
L __ . _.
10
DETAIL B
VIEW A
150-1 001 AO-1..Q
IHI
MODEL HC230
~'ii~M:ll. ( 1 )
OPERATO~ CAB ASS'Y (1)
REV. No.
SHEET
(0 \
No.1 0-1
Jt~.~
film.
KEY No.
.it
PAR T. N
0
X F354
394 02
1
X F354
322 00
2
D580 054 00
3
0550 161 00
4
0590 160 00
5
0593 160 00
6
4006 352 00
7
0600 001 28
8
9
X
F360 088 00
D405 179 00
o.
co
BIJ
0
~
aa
E
S
C
R
I
P
fti
T
I
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Q' TV
D531 000 DO
11
0858 130 02
12
0565 040 16
13
0593 040 00
14
0590 040 00
15
0481 000 00
CHAN.
iI
IJI
i)-
.
f!
S E R I AL N o.
:lit
REM ARK S
iI&• •nlR/l)
Operator Cab Ass'y
iI&~.n IR/1)
Operator Cab Ass'y
It '.!I t-:
* t\1fI~)),
Pad
f* Bolt. Hex.
1
1
1'(*'11*
* Washer. Lock
3JZ&*
* Washer. FI at
']'.!I~1"
* Washer
7';;77
* Antenna
'A,.{ '.!IT
Sh. No. 10-20
6
M16Xl00
6
M16
6
M16
6
~'.!I?'A,.n
Switch Box Ass'y
*,-A :11-'-1* Plate. Name
HL21-
12
1
(R/3)
1
1
'A,.{'.!IT
10
• :ail'!!
It
N
* Switch
ill~'A,.{'.!IT
* Switch
* Scre~ Pan Head
3JZ&*
* Washer. Flat
1'(*,&*
* Washer. Lock
*JJ,?,
* Holder
2
1
fJ:I'I(./J\*,~
2
M4X16
2
M4
2
M4
2
7! •
NOTE
IHI
MODEL HC230
ilfi~M.
n (1)
OPERATOR CAB ASS'Y(1)
®
REV No.
SHEET No. 10-1
..o
..
14
SECTION P-P
8
A
-+-
8t
7
.......A
8
P
98
1
o
1002AO-1-0
lUI
MODEL
HC230
im'ii~MlL (2)
OPERATOR CAB ASS'Y
(0 '
REV. No. ( j i
SHEET No.1 0-2
SECTION E-E
( - Accessory -----,
1fIJ
Y
I
-~I
@I
12
I
I
I
W
~----~
.It
BA-t~
I
I
0
~r--t--+-@
Q.
I
~,----------~
DETAIL
84
-~1002AO~2-O
HI
DEL
HC230
ii'i1~*!1'r (2)
OPERATOR CAB ASS'Y(2)
REV. No.
(O-j
,
--"",
I
SHEET No. 10-2
II
[]
90
SECTION K-K
DETAIL 50
SECTION K-K ..
-----~----
..
SECTION J-J ..
----.-.--~-.---
L
-DETAIL
-----
DETAIL
- - - -N
-
SECTION K-K
150-1002AO-3-0
IBI
MODEL
HC230
ilti:¥:tfiu: (2)
OPERATOR CAB ASS'Y
REV. No.
(Q)
SHEET No.
10-2
•
I"
L_J
J1l.lti. .if
8m. . i f
KEY No.
0
PAR T
X
1
2
3
N o.
F354 322 00
0600 000 01
I
#
F354 640 00
F354 643 00
4
0600 000 04
5
0600 000 05
6
0600 000 06
7
0600 000 07
8
0600 000 08
9
0600 000 09
10
0600 000 10
11
0600 000 11
12
0600 000 12
13
0600 000 13
14
0600 000 14
15
0600 000 15
16
0600 000 16
17
0600 000 17
18
I
F354 644 00
19
4550 908 00
20
0550 029 00
21
4550 910 00
22
4550 911 00
23
0857 022 85
24
0857 022 86
25
0850 100 UA
26
D600 000 26
27
4560 564 00
28
4560 565 00
29
0600 000 29
30
0600 000 30
31
0600 000 31
32
0600 003 87
33
0820 067 19
34
D600 000 34
J:! •
II
0
~
CI
AR
E
S
C
R
I
P
T
I
fa;
o N
• lUI1!J:
8:
Q' TV
CHAN.
it
10
i!
S E R I Al
• •
No.
:1f
REM ARK S
ilii.an (R/1)
Operator Cab Ass'y
*""\":1
* Cab
1
* Door Assy
1
Sh. No.1 0-30
t
Sh. No.1 0-30
1
Front.t
1
Frontr
t
Roof
t
L=6800
~7an
(Rill
'''-7Ass'y,
* Door
~7an (RIO)
il7A
Roof
* Glass (Front)
ti7A
* GI ass (FR-UN)
ti7A
* GIass (Roof)
H::fA
* H• Rubber
ti7A
* GIass (RH-FR)
H::fA
* Dam
ti7A
* GIass (RH-RR)
~A
* Dam
ti7A
* GI ass (LH-FR)
H::fA
* H• Rubber
ti7A
* GIass (LH-RR)
1
HL2t ....
t
t
L=2900
t
H::fA
* H• Rubber
ti7A
* GIass (LH-RR)
H::fA
* H• Rubber
'!t ':I ::.-an (RID)
* Sash Ass'y
:171"
* But i I
!--VA
* Trim
AI'!:.-'!t
* Spacer
AI'!:.-'!t
* Spacer
?..f 1'< .:e;-:$'
* Wiper
Motor
?..fl'( 7-A
* Wiper Arm
?..fl'( :1v- ~
* Wiper Blade
:177':1!-* Bracket
1'( ':I*":'* Packing
1'( ':I*":'* Packing
?..f 1'( .:e;-:$'
* Wiper Motor
?..fl'( 7-A
* Wiper
Arm
?..f 1'( :1v- tt
* Wiper
Blade
?..f 1'( .:e;-:$'
* Wiper Motor Cover
?IJ ':1:1
* CI ip
1'( ':I*":'* Packing
jJr~-
1
L=2300
1
LH' Front
1
L=1600
1
LH • Rear
1
L=2900
1
Rear
1
l=2300
1
Key No. 140-
1
L=4600
1
L=4600
7
7
1
Front, 24V
1
L=425
1
l=525
1
t=2. 3
1
2
1
Roof, 24V
1
L=450
1
l=450
1
1
1
NOTE
IBI
MODEL HC230
ilii-~*!ll (2) .
OPERATOR CAB ASS'Y(2)
®
REV No.
SHEET No. 10-2
•
D
JUfHI~
KEY No.
Sli
.~
. PAR T
88
N o.
35
0690 202 35
36
4403 842 00
31
4010 696 00
38
0854 020 11
39
0690 220 53
40
0600 000 40
41
0600 000 41
42
0600 000 42
43
0600 000 43
44
0600 000 44
45
---------
46
0600 000 46
0
E
~
Ii
S
R
C
I
P
~
T
I
o
Q' TV
0600 000 41
48
0600 000 48
49
4560 566 00
50
, F354 645 00
CHAN.
iI
1ft
it
fa
S E R I AL N o.
•
ff
REM ARK S
.I All-ali
* Nozz Ie Any
7'v-I-* Plate
2
2
*-A
* Hose
'1.-- A "7:"7'
* Room Lamp
2
* Striker
A 1--"71';'
* Striker
:"A
* Shim
A~I).::t
* Screw
7'v-I-* Plate (Center
7'v-I-* Plate (Center
2
1
A 1--"71';'
t=1.2
24V
t
1
t=1. 6
2
Ml0X25
Rai I)
1
t=2.3
Rai I)
1
t=2.3
-
7'v-I-* Plate (Center Rai I)
1
AI--~/'(
47
• JiIi1l
It
N
* Stopper
7'''77~I-* Bracket
I'(~:t-~
* Packing
c ~~ali (Rill
* Open Lock Assy
t=12
1
1
1
1
.1;/
* Knob
~tI;t~I--
51
0600 000 51
52
0600 000 52
53
F354 646 00
54
0600 000 54
55
0600 000 55
56
0400 437 00
57
D600 000 51
58
4004 339 24
59
0600 000 59
60
0600 000 60
61
0600 000 61
62
0690 202 36
63
4016 030 16
64
0600 000 64
* Snap Pin
;/'57~I-* Bracket
65
0600 000 65
* Bracket
1
66
4424 944 00
1
67
4424 945 00
68
0600 000 68
* CI ip
*)"~
* Holder
tI-Jv :1'51' ~ Jot
69
0600 000 69
Key No. 160.....
1
* Grommet
jJl~- (R/OI
* Cover
I~* Bar
1
* Cap
7'v-I--
1
1
1
:t-""~7'
* Plate
i1A A 7'1) :,,~
* Gas Spring
1
* Bolt
:"-JI-
4
Lll0
* Seal
1
L=2800
*
1
2
;!tJI- I--
1":1'7'
Pipe
v'!f* Leather
"!t~ I'H'!f
* Sun Visor
A7~-:1
t=3.2
1
1
e~
1
1
;/'57~I--
~I)~;/
1
* Roll Brind
;/'57,1-* Bracket
1
1
il:&
NOTE
IHI
MODEL HC230
rz. (2)
iI&~*1\
OPERATOR CAB ASS'Y(2)
® II
D
REV No.
SHEET No. 10-2
JUJ:UI~
KEY No.
• .ra
.-It
PAR T
N o.
70
-------
71
0600 000 71
72
0600 000 72
73
0600 000 73
74
-------
75
0600 000 75
76
0600 000 76
77
0600 000 77
78
0600 000 78
79
0600 000 79
80
0600 000 80
81
0600 000 81
82
0600 000 82
83
0600 000 83
84
• F354 647 00
85
0600 000 85
86
0600 000 86
87
0600 000 87
88
0600 000 88
89
0600 000 89
90
0600 000 90
91
0600 000 91
92
0600 000 92
93
0690 202 34
SIS
E
D
CI
1111
S
C
R
,
~
P
T
,
Ii
o
Q. TY
0600 000 94
95
4450 951 00
96
0910 943 70
97
0600 000 97
98
0910 943 71
99
0600 000 99
100
0910 943 72
CHAN.
iI
It!
~
..
SERIAL No.
•
~'77':!t-
* Bracket
~'77':!t* Bracket
e~
* Pin
-
REM ARK S
--1
RH
1
LH
2
--
:AT':!7 e~
* Snap
Pin
j1l1";"
* ",,/1Cover
* Cover
tJl1* Cover
jJl1* ",,/1Cover
* ",,/1Cover
* ",,/1Cover
* Cover
",,/1* ",,/1Cover
* Cover
",,/1* Cover
",,/1* ",,/1Cover
* Cover
iJl1* Cover
!/I) }j,M.n:
* Gri
lie Assy
y-}j,
* Seal
I\-*:A
* Harness
91)':!7
* CII\~jj
ip
* Hanger
* Seal
y-Jj,
* !/IJ;ot':!tSeal
* Grommet
~IJ;ot':!'"
* Grommet
!/IJ;ot':!t* Grommet
~IJ;ot':!t* Grommet
!/IJ;ot':!t* Grommet
:A9 J.:J.
* Screw
:A91J.:J.
* Screw (Seils)
:A9 J.:J.
* Screw (Sems)
:A91J.:J.
* Screw (Sems)
2
1
RH
1
LH
1
1
1
1
1
1
1
Key No. 170-
1
1
t=1.6
1
t=1. 6
1
t=1.6
2
1
L=750
1
1
1
~-}j,
94
• :all'!!
It:
N
1
L=4600
1
L=843.4
1
1
4
2
3
I
101
0600 001 02
102
0600 001 03
6
M4X12
14
M5X12
6
M5X20
12
M6X16
I
103
0600 001 04
104
0600 001 05
lao 11
NOTE
IHI
MODEL He230
lIii ~*!n (2)
OPERATOR CAB ASS'Y(2)
® Do
.REV No.
SHEET No. 10-2
JiW4I-liJ
KEY No.
mAl
•
PAR T
41}
N
0.
0
•
0600 001 08
108
0600 001 09
* Bo It
109
-----------
0600 001 06
106
0600 001 01
107
110
0600 001 II
III
0600 DOl 12
112
0600 001 13
113
0600 001 14
114
0600 001 15
115
0600 001 16
116
0600 001 11
C
~
R
I
P
fIJi
T
I
o
0600 001 19
119
0600 DOl 20
120
0600 001 21
121
0600 001 22
122
0690 202 36
Q' TV
m
S:!A'It
iI
CHAN.
S E R I AL
if
• •
No.
M6X16
12
M8Xl6
ISells)
4
M8X25
(Sems)
2
Ml0X20
;ltJJ, t-
---
;It}" t-
* Bol t
4
M6X16
* A? 1).:1.
2
M6X20
2
M4Xl0
2
U4X12
14
114Xl0
1
Ul0
6
116
I
U8
6
M6
6
M8
4
MID
;ltJ" tBol t
* Screw
A!1I).:I.
* Screw
A!1IJ.:I.
* T. Screw
7~I* Nut
~'\"~::17~r
* Nut. Cap
-
'] ':I ~'\"
* Washer
']~~'\"
* Washer
']~~'\"
* Washer
']~~'\"
* Washer
CPU ;It,,,:$'
* CPU Holder
1
~-}J,
1
t=20
4550 887 00
* Seal
~-J"
* Seal
1
t=20
125
0857 02.3 UA
* Washer Tank
2
126
0600 001 28
* Antenna
1
* Washer
7:1';/~
2
123
4550 888 00
124
?*~~'\" ~,;/!1
7';/77
']~~'\"
127
0600 001 23
128
0600 003 89
* Flange
1
129
0600 001 29
* Nut
']~~'\"
1
130
0600 001 30
131
0600 001 31
* Bolt
1
M8
132
0600 001 32
* Packing
1
t=2
133
0600 001 33
* Trim
1
l=420
134
0600 001 34
* Trim
I
l=120
140
0600 003 76
1
141
0600 003 77
1
7~I-
* Washer
;It,,, I-
J'( ~.:f';/d
rlJA
I- IJA
7v-A
142
0600 003 78
143
0600 003 19
* Glass FRT
.
M16
2
* Frame
AI-'5"':h
* Striker FRT
Ar:1"(:h
* Striker FR
~
'"
REM ARK S
26
111
118
•
lit
N
;ltJJ, r
80 It (Sems)
;ltJJ, r
80 It (Sems)
;j()(, I-
*
*
* Bolt
105
E
CI
AI:!
S
Hl2I-
1
1
:J:i'5A
NOTE
IBI
MODEL HC230
ilti~*! lL2
()
OPERATOR CAB ASS'Y(2}
® IID
REV No.
SHEET No. 10-2
tim.
R,/:IHI-IE}
KEY No.
_-IE}
PAR T
N o.
m.
&I
0
E
S
C
~
R
I
P
T
I
f$J;
o N
• lLil1l
It
Q'TV
CHAN.
jI
jj5A
144
0600 003 80
145
0600 003 81
* Glass RR
C~~M.ll
* lock
Ass'y
A?
1ft
.fit
• •
:ill
®
•
S E R I AL N~
REM ARK S
1
2
I):L
146
0600 003 82
147
D600 003 83
148
0600 003 84
* Screwy-}j,
4
X
X Seal
* jj5A
5:.* Glass
Run
A
* Stopper. Rubber
t-~J'(
149
160
D600 003 85
1
2
:1v-t-
X
**** *** ** * Plate
~:.-
161
x u** u*
162
x ****
163
1
1
** * Pin
7~t-
Hl21-
2
*** ** * Nut
C~~
0600 003 57 * lock
C t:
2
1
';I
164
0600 003 62
165
4013 856 01
166
D600 001 20
167
D600 000 75
168
D600 003 56
170
0600 003 03
171
0600.003 02
172
0600 003 01
173
0600 003 00
* Rod
1:':'* Pin
':7~y,\"
1
1
* Washer
A7';!-:I
* Pin. Snap
J'(~~:.-tI
* Packing
~:.-
1
1
1
JJJf,-
IBI
MODEL HC230
* Cover
J\:'- t:}j,
* Handle
tlc,,';!t* Grommet
y-)j,
* Seal
ilei i£..III (2)
OPERATOR CAB ASS'Y(2)
1
Hl21-
1
2
2
REV No.
SHEET No. 10-2
D
I
B
I
1
!o 0\
.t
\
,}
DETAIL 12
11
i
~
@.
150-1003AO-1-0
IBI
MODEL
HC230
~'i~7-M:D:
CAB DOOR ASS'Y
REV. No.
(0)
"'~--~
SHEET No. 10-3
Jttij.~
filA .iJ
KEY No.
0
PAR T
N o.
x F354 640 00
0-1 x F354 643 00
fIl
0
E
~
A
S
C
R
I
P
iIJ\
T
I
o
iI&a t: 7 -Un. (RIll
Cab Door Ass'y
JI--7 t:7Un. (R/OI
Door Ass' y. Roof
·t:7
1
2
I
F354 641 00
3
0600 002 03
4
0600 002 04
5
0600 002 05
6
0600 002 06
7
0600 002 07
8
0600 002 08
9
F354 642 00
10
0690 220 55
11
0600 002 11
12
, F354 648 00
13
0600 002 13
14
0600 002 14
15
0600 002 15
16
0600 002 16
17
0600 002 17
18
0600 002 18
19
i}:
0600 002 01
I
F354 649 00
20
4424 946 00
21
0600 002 21
22
0600 002 22
23
0600 002 23
24
0600 002 24
25
0600 002 25
26
0600 002 26
27
0600 002 27
28
0690 220 56
29
0600 002 29
30
0600 002 30
31
0600 002 31
32
0600 002 32
33
0600 002 33
• :a:tlll
11
N
* Door
it ~ YMn. (RIO)
* Sash Ass'y
A~-it
* Spacer
I-'JA
* Tr"/TJIiHI
7-"/
* Buti I Tape
7?~ 1\;' t:JI* Handle. Outer
-(;'7 1\;' t:J"
* Hand Ie. Inner
o~?Mn.
* lock Ass'y
IJt- I- :1;' I--c-JI* Remote Control
4'* Key
4'- "/v-I* Plate. Key
7-AIin. (RIll
* Arll
Ass' y
yA
* Sh7~J~
ill
C-'7
* Roller.
Upper
yA
* Shim
7;'~ 0-'7
* Roller. Under
~A
* Shim
1/1)~"/
* Grip
"1'< - (RIO)
* Cover
~?'"~I* 111'(Pocket
* Cover
1J~t: A
* Rod. A B
o~t:
* Rod. B
c~t: C
* Rod.
C
o~t: 0
* Rod. 0
A7~~
* Snap
A7~~
* Snap
A 1-'7-("
* Striker
~A
* Shim
'7-(=-;,1/
* lining
;ttJ" I* Bo It (Sems)
;ttJI- I* Bo It (Sems)
;ttJv I* Bol t (Seils)
Q'TY
CHAN.
iI
I'D
if
• •
S E R I AL No.
1
Hl21-
1
Hl21-
:"f
REM ARK S
1
1
Key NO. 50-
7
1
l=2500
1
l=2500
1
1
1
1
1
1
t=2.3
1
Key NO.60-
AR
t=l. 2. t=1. 6
1
AR
t=l. 2. t=1. 6
1
1
t=I.6
1
lOA
1
Key NO. 70-
1
t=1.2
1
t=1.6
1
1
1
1
2
2
2
2
1
3
M8X20
2
Ml0X20
4
Ml0X25
•
NOTE
IHI
MODEL HC230
ii6~t:"7-*1I11
CAB DOOR ASS'y
®
REV No.
SHEET No. 10-3
..o
R.1ti.-rt ftali
KEY No.
34
35
.it
PAR T
N o.
------0600 002 35
fta
D
E
.~
Ii
S
C
R
!
P
T
I
It
o N
Q' TV
0600 002 36
37
0600 002 37
38
0600 002 38
*
* Screw
A~I):J.
* Screw
7':1j..
.. Nut. Flange
77~~
A~I):J.
39
0600 002 39
40
0600 002 40
41
0600 003 32
:lit
REM ARK S
* Screw
?':I¥'\'
* Washer
)),-7 /-t7
13
U4X12
8
U6
1
M4X8
2
U6XO. 8
.. Door. Roof
1
* Lock Ass'y
1
c':l~.n
0600 003 34
44
0600 003 35
1
45
0600 003 36
* Lining
A91):J.
.. Screw
6
50
0600 003 68
51
0600 003 69
52
0600 003 70
53
0600 003 71
54
0600 003 72
55
0600 003 73
56
0600 003 74
57
0600 003 75
* Frame Ass' y
if7A
* if7A
Glass FRT
* Glass RR
tl'.:l?Rn
* Lock Ass'y
X ¥-)v
* XSeal
if7A7~
* Glass
Run
Aj..,://'(
* Stopper. Rubber IN
At-,://'(
* Stopper, Rubber OUT
1
7~=~!I
U6X16
7v-A.an
1
HL21-
1
1
2
2
L=567. 5
1
l=24t3.3
1
L=40
1
L=40
7-A
64
.. ..
M5X12
43
63
-lit
10
!II) ':/-:1 I\~ /-tIL* Handle, Grip
62
1ft
SERIAL No.
M6Xl6
0600 003 33
61
iI
10
42
60
CHAN.
---
77~~ ;tt)1f '"
801 t, Flange
A~I):J.
36
• Efl1i
Ii
* Arm
'777':/t0600 003 61 * Bracket
e~
*
Pin
x **** *** **
'7':1¥~!I
x **** *** ** * Bushing
A-:lI)~!I
*
Spring
X **** *** **
0600 003 44
1
HL21 ....
1
1
2
1
7J1'(-
70
0600 002 19
71
0600 003 DO
* Cover
¥-}L* Seal
1
HL21-
2
~ ;'(;
NOTE
IHI
MODEL HC230
iI&~t:7
~
- Itrz
CAB DOOR ASS'Y
® 1mD
REV No.
SHEET No. 10-3
MEMO
.................................
::~
I
o
o
---\.~ .....---------- .. --------
VIEW A
:::::::::::::::::::::t::::::::::::::::::
~~~~~~~~~~~
I
=f§'
f#
~:: u ::
4
VIEW B
VIEW C
f~&J
SECTION H
\
VIEW D
~
17
'9
VIEW I
SECTION E
SECTION F
Lr
SECTION J
VIEW G
HC230 F35358800
IHI
MODEL
HC230
~ro~ -\7
7t€1!I ( EffllJ )
REAR CAB ASS' Y(R.H.)
REV
NO.
SHEET NO.
®
10-4
[]J!]
o
Jtw• .fit
KEY No.
. I i • .fit
PAR T N o.
0
x F353 588 00
1
0280 155 00
2
0280 095 00
3
0280 094 00
4
4453 383 00
5
4409 896 00
6
0433 200 00
II
0
Ii
E
S
C
:f!i
R
P
I
T
II!!
o N
Q' TV
• •.:\'-1- ::tan (R/2)
Rear. Cab Ass' Y (R. H.l
.:\'-1-::t
* Cab
1
4550 001 00
8
0652 307 UA
9
0566 050 16
10
0094 008 00
11
0910 940 06
12
0910 940 98
13
0550 120 30
14
0550 120 35
* Ooor
t:7* 1.11"<Ooor
* Cover
::tv- '"
* PI7/"<ate, Rubber
7/"<- :1v- t* Plate, Rubber
* Seal
A t-~/'( vl"<* Lever, Stopper
~ &/J'*:;
* Screw.
Flat Head
t::,..:;
* Hinge
!fC7-~t* Grommet
!fC7-~t* Grommet
i'i:1fIiIVv t* Bol t. Hex.
i'i:1f;JiI~)v '"
* Bol t. Hex.
i'i:1IJ~}v
0550 120 40
* Bol t,
16
0580 120 00
17
0590 120 00
18
0593 120 00
19
4006 119 03
20
4004 322 03
21
0575 120 00
* Nut. Hex.
I'(*ii*
* Washer. Lock
lIlii*
* Washer,
Flat
?~~1* Washer
~)vt* Bolt
7,;( ;it}v t* 801 t, Eye
iI
M
-It
• •
S E R I AL N o.
-
REM ARK S
HL21-
1
2
3
3
1
12
3
24
M5X16
6
2
1
t-
15
CHAN.
1
t:7-
~-)v
7
• :!itl1!
Ii
I
Hex.
i'i:1IJ7~t-
6
M12x30
8
M12x35
9
M12x40
9
1.412
47
1.412
36
1.412
20
1.412
38
M12x30
4
1.412
1:t :I:
NOTE
IBI
MODEL HC230
.$*
"
"\7 :1'!lZ:
(1sflO)
REAR CAB ASS'Y(R. H.)
®
REV No.
SHEET No. 10-4
m
D
DETAIL
E
fl
VIEW
VIEW
A
VIEW
~
DETAIL
H
P
VIEW
C
VIEW D
~
0
VIEW
~
VIEW tJ
VIEW L
~
VIEW N
VIEW K
MODEL
HC230
0
~
~J
DETA I L I
IHI
~G
DETAIL
:J
DETAIL M
~
F
VIEW
P
HC230 F35431000
~el3~~7~rr
[:]
(:xfflIJ)
REAR CAB ASS' Y(L.H.)
REV NO.
SHEET NO.
(§)
10-5
0
Jtw.~
KEY No.
0
.Ii
.~
PAR T
X
N o.
F354 395 00
1
0280 220 00
2
D280 198 00
3
0280 101 00
4
0280 102 00
5
0280 093 00
6
0280 094 00
7
0280 095 00
8
0457 056 00
9
0455 978 00
10
0455 979 00
11
0455 971 00
12
0456 612 00
13
0455 816 00
14
0400 573 00
15
0400 574 00
16
0690 270 45
17
0910 940 02
18
0575 120 00
19
4004 322 03
20
0550 120 40
21
0550 120 35
22
0550 080 20
23
0580 120 00
0
•
E
CI
:&
1111
S
C
R
I
P
T
I
11
o N
Q' TV
.ftII~it:1atL
(2i;MI (RIOI
Rear Cab Ass' y (L. H. I
~it:1
* Cab
~it:1
4006 119 03
'25
0590 120 00
26
0590 080 00
27
0593 120 00
28
0593 080 00
29
0550 120 25
30
0652 307 UA
31
0566 050 16
32
D094 008 00
33
0400 575 00
34
0910 940 06
11 11
1
:S:Jl1!E
CHAN.
ii 1ft .fit 18
S E R I AL No.
•
:if
REM ARK S
Hl21-
1
* Cab
~it:1
1
* Cab
~it:1
* Cab
tt7* Door
i-t7* Door
i-t7* Ooor
'h/1.-
1
1
1
1
1
* Cover
;'/1,.-
1
* Cover
;'/1,.* Cover
;'/1,.* Cover
~77 ;,/~-
1
1
1
* Cover.
Maff Ier
;'/,(* Cover
7/1,.- :1v-I-* Plate. Rubber
7/1,.- :1v- t* Plate. Rubber
A7"f'i-t ;,AO':!?
* SI ide Camlock
!to;!.':!t* Grommet
7"f' ;f-)j, t* Bol
t. Eye
;f-)j, ~
1
1
1
1
1
1
4
U12
* Bolt
~1fI ;f-)j, t* Bol t. Hex.
~1fI~Jj, t* Bolt.
Hex.
~1fI~Jj, I* Bolt. Hex.
~1fI7':!1* Nut. Hex.
18
U12x30
8
U12x40
45
U12x35
4
U8x20
8
U12
* Washer
/1.*Ill!*
* Washer.
lock
/f..*,Ill!*
* Washer. lock
31
M12
93
M12
4
U8
62
U12
4
U8
27
M12x25
']':!~it
24
•
fti
lJllll!*
Washer. Flat
lJllll!*
Washer. Flat
~1fI~Jj, I* Bolt. Hex.
AI--':!/~ v/1.lever. Stopper
*
*
*
~&/J\*~
* Screw. Flat Head
t:~~
* Hinge
7/1,.- :1v-I-* Plate, Rubber
!to;!.':!t* Grommet
3
24
M5x16
4
1
2
NOTE
lUI
MODEL He230
,
u: (1EilIJ)
fiSIJ
"" 7'.Jl
REAR CAB
ASS'Y(L. H.)
'*'
0 IID
REV No.
SHEET No. 10-5
JtW.it • aft.
KEY No.
.it
PAR T
N o.
8B
D
E
~
aft.
S
C
R
I
P
fa;
T
I
o
N
~-JL-
35
4550 001 00
* Seal
* "bl'<Seal
~-JL-
36
4550 001 00
37
D455 996 00
38
D094 049 00
• :a.1!I:
Il!
Q' TY
,
1
* Cover
t::.-y
CHAN.
iI
1ft
it
•
S E R I A l N~
(I
tjIf
REM ARK S
l=2700
l=7600
1
* Hinge
2
.
;t •
NOTE
IHI
MODEL HC230
,
fiS:f? :1M rr1i.
( fI)IJ
REAR CAB ASS'Y(L. H.)
® 1mo
REV No.
SHEET No. 10-5
MEMO
12
VI EW A
HC230 F35359L,OO
IHI
MODEL HC230
6Jj
w.i~MIlXN
PANEL ASS' Y
® D
REV NO.
SHEET NO. 10-6
J!tjHlit Seft.
KEY No.
.is
PAR T
N o.
815
D
E
~fi*flllt-t
0
X F353 594 00
1
0400 577 01
2
0400 577 02
3
0400 577 03
4
0400 577 04
5
0400 577 05
6
0400 577 06
* Panel
I"<'*J'"
* Panel
1"<*)1* Panel
1'<,*)'"
* Panel
I~,*J'"
* Panel
I"<*J"
* Panel
0400 577 07
* Panel
8
0400 577 08
9
0400 577 09
10
0400 577 10
11
0400 577 11
12
D400 577 12
* Panel
1"<*)"
* Panel
I~*JI.* 1'<*)1.Panel
* Panel
1'<*)1.* Panel
7
~
CI
aa
S
C
R
I
P
JJ;
T
I
o
•
lilt:
N
Q'TV
:SJA~
CHAN.
iI
Jfl
-lit
fa
SERIAL N o.
-
•
REM ARK S
(RIO)
Panel Ass'y
1
I~*)'"
I~*)"
I~*J"
Hl21-
1
25x840x882
1
25x840x882
1
25x442x840
1
25x262x450
1
25x317x652
1
25x317x826
1
25x317x540
1
25x340x752
1
25x147x752
1
25x488x652
1
25x995x1000
10
5x95x700
i1 •
NOTE
IHI
MODEL HC230
.
IJjj .::a:.
EI *fni'1
PANEL
ASS'Y
®
REV No.
SHEET No. 10-6
•
D
[ ~
[~
~~~IIII~
i
I~ 1 - - - - - ; I--
0---~~~~
~
\J----....~_
J2
f.:\
mITllllllfIlllllllllll
o
~.
'-'-
~~ 9,) ~ l li-<.: : : : : :li l l Jl l il l ~il lIUJmUI
••
P
o~
o
-~~
~~
~~~
0
•
~.it
~'-a~
~
0
b::
0
r-Ir-
L---_()_~II
~ rmrrrlTlllllllllIlllll1
•
•
0
~
f-!~ 1111111111111111111111111
.~
0
•
0
0
Bta
Bta··
o
0
DI
o
•
•
.
~
.~
I
r:
~
~
~.
-
.
-
I~
~
~
~~
..
~
lilv--
HC230 F35439600
lUI
MODEL HC230
~ IQ .it 61) ~D 1't
NON-SLIP PLATE
REV
NO.
@
SHEET NO. 10- 7
E9J
D
JUti • .Jt tlISB 1I.Jt
KEY No. PAR T N o.
0
~
X F354 396 00
D
•
E
4407 669 16
2
4407 669 01
3
4407 669 18
S
~I U.&I:.cY)M{;t
C
R
I
P
iIJi
T
I
o
•
It
N
Q' TV
(RIO)
Non-Slip Plate
/ ";/'A I)
1
:g
co
aa
':1-:/ :1v- t-
* Plate. Non-slip
/";/'A1J':I-:/ -:/v-t* Plate. Non-slip
.I ";/'A I) ':1-:/ :1v- t* Plate. Non-sl ip
1
..
:e:~11
iI
CHAN.
S E R I AL N o.
IH
.fit
•
ill
REM ARK S
Hl21 ....
10
150x600
19
150x400
3
150x300
if:
NOTE
IBI
MODEL He230
. ,~ J.l::1() It!if~
,I
NON-SLIP PLATE
®
REV No.
SHEET No. 10-7
•
D
DETAIL
B
HC230 F36030700 F360S0800 F36041600 F36041900
IHI
MODEL
HC230
7tl'\.v~9
:;;-r-~n
OPERATOR SEAT ASS' Y
@
REV NO.
SHEET NO. 10-8
E?J
0
Jt/.tHI.Jlt
ftIS~
KEY No.
• .Jlt
PAR T
0
x F360 307 00
1
I
10
11
0655 515 UA
x F360 508 00
x F360 416 00
12
4422 867 00
13
4423 194 00
14
4473 661 00
15
0870 029 00
16
0550 080 16
17
0550 060 16
18
4006 331 00
19
0593 060 00
20
0590 080 00
21
0590 060 00
22
0558 100 25
23
0590 100 00
24
4592 264 00
25
4420 721 00
26
0650 686 UA
26 -1
0655 515 53
26 -2
0655 515 54
27
0550 100 30
28
0580 080 00
29
0593 100 00
30
0593 080 00
31
0590 100 00
32
0590 080 00
40
x F360 419 00
41
0581 052 00
50
0655 515 UA
51
0655 515 01
52
0655 515 02
~
ftIS
N o.
E
0
*'<V-~
S
~
R
I
P
i1J;
T
I
o
Q'TV
$-- ",en 1R/1)
$--,..
*~ v-? $-- ,..en (R/2)
Operator Seat Ass'y
.Ule ~ 9 lUI IR/O)
* Lock Device
;/57~t-
* * Bracket
757~t* * Bracket
A7':17
* * Step
IJ~':I t- A-f':l7
* * r.:1fiI
Swi tch. Limi t
if-JI- ,..
* * Bo It. Hex.
r.:1fiI if-JI- t* * Bo It, Hex.
?~$-?
* * Washer
• .lilh~
* * Washer. Flat
/'(*'11*
* * Washer. Lock
/'(*'11*
* * Washer, Lock
"~J!I~)I- t- lali)
* * Bol t, Treatment
/'(*'11*
* * Washer, Lock
?-fi' J\-*'A
* ;/57':1t* Harness
* Bracket
'!tA~/$-3/
* Suspension Ass'y
A7-f t: 7$)?A?
* * Adjuster, SI ide
A5-f t: 7$)?A:$7
* r.:1fiI~JI,
* Adjuster, SI ide
t* Bolt. Hex.
r.:1fiI7':1t* Nut, Hex.
.11*
* Washer.
Flat
.11*
* Washer, Flat
/'(*'11*
* Washer, Lock
/'(*'11*
* Washer, Lock
7e7~':1
• :a.1!E
It
N
Operator Seat Ass'y
*'<v-:$7
* Operator Seat
1
1
iI
1ft
-lit
• •
S E R I AL N o.
ii1t
REM ARK S
HL21Key No. 50HL21 .....
1
1
1
1
1
WLGCA2
2
M8xl6
4
M6x16
2
4
U6
2
U8
4
M6
2
Ml0x25 P=1. 25
2
MID
1
1
1
1
1
4
MlOX30
4
M8
4
MID
4
M8
4
MID
4
M8
HR/O)
1
* Mat
1
~'.'Jt-
CHAN.
1
Floor Mat
*~v-:$7
~
C
HL21 .....
$--t-
* Operator Seat
• 9':1YSI/
\, * Cushion
9':1YSI/(.)
* Cushion Back
1
HL21-
1
1
II
NOTE
IHI
MODEL HC230
*~V-~ ~-t--.lL
OPERATOR SEAT ASS'y
® IIo
REV No;
SHEET No. 10-8
JttlHB=Jt ftfSmr
KEY No.
PAR T
.It
N o.
8P
0
~
B
E
S
C
I
R
P
T
I
•
ft;
II:
o N
Q'TV
•
S:.1!
ill
CHAN.
S E R I Al N~
.1ft
if
.
=-
REM ARK S
,,~t:v;;l.t-
53
54
0655 515 04
55
0655 515 05
56
0655 515 06
57
0655 515 07
58
0655 515 11
59
0655 515 12
60
0593 080 00
61
~
0655 515 03
0580 080 00
* Head
Rest
1
7-Av;;l.t-
* Armrest IL. H.)
7-Av;;l.t* Arlllres t IR. H. )
1
* Adjuster. SI ide
;;l.7..f t: 7¥'\";;l.~
* Adjuster. SI ide
1
;;l.7..f t:
,,-{ t-
7¥'r;;l.~
Height Adjuster
* Lever.
Height Adjuster
* .11*
Washer.
7¥'r;;l.~
t
vl'C-
* Lever,
,,-{ t-
1
7¥'\";;l.~
1
vr<-
1
Flat
1\1Ii7~t-
* Nut.
Hex.
4
118
4
118
11
NOTE
IBI
MODEL HC230
~
""
v- ?
~
y
- t--..all
OPERATOR SEAT ASS'Y
®
REV No.
SHEET No.
10-8
•
D
MEMO
VIEW A
21
VIEW D
t:::::::::~::::::::z::::J
V I EW
B
DETAIL
C
DETAIL
E
HC230
IHI
MODEL
HC 230
::+-'\7':11-
F35383900
F3544i~
r)7I"-?~n
CAT WALK ASS' Y
REV NO.
SHEET NO.
@
10-9
~
0
JitIfHliJ Slit! .iJ
PAR T N o.
KEY No.
0
F353 839 00
1
0473 115 00
2
'IllS
0
~
lit!
E
S
C
R
I
P
it.
T
I
o
• E.'!!
D:
N
Q'TV
:t=--V ':I t- 0;) ;t-tlM.n lilli.' IRill
CAT WALK ASS'Y (Operator Room)
1
AT':I~
CHAN.
ill
m
it
•
S E R I AL No.
{I
HL21 '"
1
403x2305
0550 100 40
* Step
i'\1fJ ~)j, t* Bolt, Hex.
4
Ml0X40
0260 185 00
* Stay
2
L==420
4
4427 587 00
* Bracket
2
5
0473 077 00
* Step
1
3
AT.-f
~7'T':It-
A.T':I~
I:!;"-
6
7
4013 840 00
0016 000 00
* Pin
"7-
4
I:!;"-
* Pin, Hai r
2
I:!;"-
8
4017 233 02
9
0550 100 30
10
6
Ml0x30
0590 100 00
* Pin
i'\ 1fJ ;f-)I; t* Bol t. Hex.
/'<.*I!i.
* Washer. Lock
8
MID
11
0593 100 00
* Washer. Flat
2
MID
12
0690 201 09
* Plug
10
M12
13
4016 001 00
4
:;P:.*
~7~
"7-
:lit
REM ARK S
I:!;"-
*Pin. Hair
1
I:!;"-
14
0011 101 00
* Pin
1
15
0415 667 00
* Bracket
1
20
F354 401 00
:t=--V':l t- o;);t-tlaftnl• •) (RIB
CAT WALK ASS'VITail)
21
0473 171 00
22
0473 172 00
23
0260 185 00
* Step
A.T':I~
* Step
AT.-f
* Stay
24
4427 587 00
* Bracket
25
0473 077 00
26
4013 840 00
* Step
I:!;"* Pin
27
0016 000 00
* Pin, Hai r
~7'T':It-
AT':I~
~7'T':It-
HL21403x2110
1
403x920
10
L=420
10
AT':I~
"7-
1
-4
1
I:!~
20
2
I:!;"-
28
4017 233 02
29
0550 100 30
30
0590 100 00
31
0593 100 00
32
0690 201 09
33
4016 001 00
* Pin
i'\1fJ ;f-JI; t* Bolt. Hex.
/"<*I!i.
* Washer. Lock
20
* Washer. Flat
~7~
* Plug
"7- I:!;"* Pin. Hai r
* Pin
~7'T':It-
3
:;P:JlB.
26
Ml0x30
40
MID
6
MID
28
1.112
3
I:!;"-
~
34
0011 101 00
35
D415 661 00
36
0550 100 40
* Bracket
i'\1fJ ;f-)I; t* Bol t. Hex.
3
Ml0X40
20
;I:
NOTE
IHI
MODEL HC230
" t-- r:J;t -!J'Iln
=f. -V~
CAT WALK ASS'Y
REV·No.
®
SHEET No. 10-9
•
D
I
I
i
!
I
!
I .
'1---'-1·
I
: L---.--l
~~--~""==II
lL ....J.ll./::;;;=:;.:=
I _______ --'I"-..
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VIEW
C
\
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5
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DETAIL
.'----_.-
B
VIEW
D
HC230 F35355800 F353
IHI
MODEL
HC230
~~'Yt-
r:::J:;;t-?~:rr
CAT WALK ASS' Y
REV NO.
SHEET NO.
®
10- 9
fAl
~
Jtl:b.~
KEY No.
0
Il~
.-lit
PAR T
N o.
E
:s
fp
S
*
C
R
I
P
T
4'-"" ':I t- ., -? *in (;1&.'
x F353 558 00 CAT WALK ASS'y (Operator
1
D473 079 00
2
D473 090 00
3
0260 174 00
4
4427 587 00
5
D473 077 00
6
4013 840 00
7
D016 000 00
8
4017 233 02
9
0550 100 30
10
0590 100 00
11
4093 064 00
12
0550 060 12
13
0580 060 00
14
0590 060 00
15
D473 076 00
16
D260 185 00
17
0550 100 40
20
II
0
I
• alA'!!
f$
It
o N
Q' TV
1
'A:7"':I"f
* Step
7.:7"':1 "f
* Step
A7.-f
* Stay
7'57':1t* Bracket
A7':1"f
* Step
e~
* Pin
"7- e~
* Pin. Hai r
e~
* Pin
"'1f:I~)"'t* Bol t, Hex.
/'(.*11*
* Washer, Lock
1:1 ':I?
* Lock
"'1f:I~)"'t* Bolt, Hex.
"'1f:I7':1t* Nut. Hex.
/'\*11*
* Washer. Lock
A7 ':; 7
* Step
A7.-f
* Stay
:;';;1f:I~)'" I:* Bol t. Hex.
22
0470 234 00
23
0470 235'00
24
D470 236 00
25
0470 237 00
26
4017 130 00
27
0550 120 30
28
0593 120 00
29
0590 120 00
1ft
SER I
-lit
• •
AL N o.
:1t
REM ARK S
HU1-
4
L=2110
1
L=920
10
12
2
14
4
14
24
Ml0x30
84
Ml0
24
24
U6x12
24
M6
24
M6
1
L=2305
2
L=420
24
Ml0x40
"mali (RIO)
4428 352 00
jI
IR/3)
Roo~
x F353 596 00 Hand Ra i I Ass' y
21
CHAN.
1
7'57':1t-
* Bracket
jj-t:
* Guard
jj-t:
* Guard
jj-t:
* Guard
jj-t:
* Guard
e~
* :;';;1f:I~)"'tPin
* Bolt. Hex.
.11*
* Washer. Flat
/'\*11*
* Washer. Lock
19
HL21L=425
4
1
1
1
19
38
M12x30
38
M12
38
U12
It it
NOTE
IBI
MODEL HC230
=f "\7 ':Ii' "~-?*!ll
CAT WALK ASS'Y
®
REV No.
SHEET No. 10-9
..
2
\\
12
A,.....j =::
~-------------
0-----------0'
VIEW A
HC230 536901700 536902200
IHI
MODEL HC230
l§]
MIRROR & BACK MIRROR
(£)
REV NO.
SHEET NO.1 0-1 0
D
jlW.~
KEY No.
0
iIl.fA
.it
PAR T
X 5369
N
011 00
1
0699 000 91
2
0699 901 22
3
4080 214 00
4
4004 311 01
5
0590 080 DO
10
11
X 5369
022 DO
0699 ODD 91
o.
ill
0
0699 901 23
13
4080 275 DO
14
4004 311 01
15
0590 080 00
S
~ 5-1I'lf.t
C
R
I
P
It
T
I
o
• :alA'!!
III
N
Q' TV
CHAN.
i8
1ft
it
• •
S E R I A L N o.
:if
REM ARK S
(RIO)
Mirror Ass'y
1
~7-
* Mi rror
~5- 7-/J..
* Arm.
Mi rror
?5";/7
* Clamp
if-JId-'
* Bolt
/'(*g*
* Washer, Lock
HL21-
1
1
1
4
M8x20
4
M8
/'(".I? ~ 5-1I'lf.t (RID)
Back Mirror Ass'y
:S.5* Mi rror
~5-
12
4S
.fA
E
7-/J..
* Arm, Mi rror
?5";/"j'
* Clamp
if-Jv'"
* Bolt
/'(*li*
* Washer, Lock
1
HL21 ....
1
1
1
4
M8x20
4
U8
li •
NOTE
IBI
MODEL HC230
--
.... .& J'< "':19 '::'7MIRROR &BACK MIRROR
....
_7
®
REV No.
SHEET No. 10-10
..
D
VIEW
VIEW A
C
I bowEA MACHINE CON1BoluiH I
~.~
2I
VIEW G
VIEW D
30
VIEW D
DETAIL E
CONTROL LEVER
I
RADIATOR
IHI
MODEL HC230
::!f.-w. 7l/-r---
NAME PLATE
I CLUTCH
&
BRAKE HOSE
I
HC230 F37749700
@
REV NO.
SHEET NO. 10-13
B]
D
JlW_-It
KEY No.
1iIIl~
•
A
_-It
PAR T
N o.
0
F377 497 00
1
0407 368 00
2
0405 435 02
3
0406 580 00
4
0407 026 00
5
0405 541 00
6
0406 319 00
7
0405 543 00
8
0405 544 00
9
0405 545 00
10
0405 546 00
tt
0407 375 00
12
0407 374 00
13
0407 372 00
14
4406 065 00
15
4448757 00
16
0405 874 00
17
4448 093 00
18
0407 548 00
19
0405 430 02
20
0405 429 02
21
0405 361 00
22
0405 366 00
23
4447 800 00
24
D407 021 00
25
0406 337 00
26
4407 099 00
27
4448 745 00
28
0497 035 00
29
0407 529 00
30
0405 431 02
31
0406 343 02
32
0405 478 00
33
0406 231 00
34
0405 862 00
0
E
~
S
:f!j
R
C
7'v- t- (R/3)
*Nal'lle Plate
*-A 7'v- I* PI ate. Name
*-A ::tv- I* PI ate. Name
*-A ::tv-I* PI ate. Name
*-A ::tv- t* PI ate. Name
*-A ::tv-t* Plate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* Plate, Name
*-A ::tv- I* PI ate. Name
*-A ::tv- I* PI ate. Name
*,...A
::tv- lPI ate, Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* PI ate. Nalle
*-A ::tv- I* Plate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- t* PI ate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* PI ate. Name
*-A ::tv- I* Plate. Name
*-A ::tv- I* Plate. Name
*-A 7'v- I* Plate. Name
*-A ::tv- I* PI ate. Name
*-A ::tv- I* PI ate. Nalle
*-A ::tv- t* Plate. Name
*-A ::tv- I* Plate. Name
I
P
T
I
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o
• :a.1!
It
N
~
Q' TV
1
CHAN.
it
1ft ~ II
SERIAL No.
•
~
REM ARK S
HL21-
2
HC230
1
DON'T CATCH IN THE FAN
1
SERIAL No.
1
REMOTE CONTROL
2
HIGH VOLTAGE
2
KEEP AWAY
1
SERIAL No.
1
PATENT
2
FUEL "rANK
1
HYO. OIL TANK
1
TEREX (L H.)
,
1
TEREX (R. H. )
1
NEW MACHINE
1
GATE LOCK
1
MOOE SELECT
4
HYD. HOSE
1
DO NOT OPERATION
2
A-FRAME
1
OPERATION
5
DON'T TOUCH
1
V-BELT
2
ARROW
1
LEVER
1
OPERATION
1
FEEO GREASE
1
CONNECTER
SlOE STR IPE (REAR)
i-t5..f:1 .A91);:z.-
* Screw. Drive
*-A :1v-t* PI ate. Name
*-A ::tv- t* Plate, Name
*-A :1v-t* Plate. Name
*-A ::tv- t* Plate, Name
*-A :1v-1* PI ate. Name
*-A :1v- t* Plate Name
12
2
DANGER eVIl DROP.
2
SAFETY MARK
2
DON'T TOUCH
1
BATTERY
1
FIXED OPERATION lEVE
3
HAND SIGNALS
It ii:
NOTE
IHI
MODEL HC230
:11/-""
*-A
NAME PLATE
® IIo
REV No.
SHEET No. 10-13
Jltti.-lil 8B
KEY No.
.if
PAR T
N o.
35
0400 493 00
36
0406 140 00
37
0405 172 01
38
0405 172 02
39
0405 172 03
40
0405 172 04
41
0405 172 05
42
0405 008 00
43
0405 171 DO
sa
0
E
B
S
:f!i
R
C
I
P
ft\
T
I
o
8:
N
7'v-""
*Plate
*-.1.\ 7'v-""
* PI ate. Name
*-.1.\ 7'v-t* Plate. NaDle
*-.1.\ 7'v-t* PI ate. Name
*-.1.\ 7'v-t* Plate. Name
*-.1.\ 7'v-t* PI ate. Name
*-.1.\ 7'v-""
* PI ate. Name
*-.1.\ 7'v-t* PI ate. Name
*-.1.\ 7'v-t* Plate. Name
Q'
• 1i!l1!E
.
1
TV
CHAN.
...
•
iI 1ft
S E R I A L N o.
.,
fa.
REM
ARK S
H. SIC. PASTEPlATE
1
READ MANUAL
2
JACK No.1
2
JACK No. 2
2
JACK No.3
2
JACK No.4
1
JACK OPERATION
1
GREASE A-FRAME PO I NT
1
GREASE A-FRAME YOKE
.
11.
NOTE
IHI
MODEL HC230
'*
-A /1/- i'
NAME PLATE
®
REV No.
SHEET No. 10-13
..
o
MEMO
\
\
DETAIL
RETRACTIVE CONDITION
A
HC230 F35360S00
IHI
MODEL
HC230
:X=-~7..t~~;tj-~
SAFETY GUARD ASS' Y
REV NO.
SHEET NO.
(§)
1 0 - 15
[§]
D
R,tl:Ulif
KEY No.
0
S.§lJ
.~
PAR T N o.
X F353 605 00
S
0
0470 391 00
2
0470 240 00
3
4013 838 00
4
4017 233 02
5
0550 120 35
6
0590 120 00
7
0593 120 00
~
.§lJ
S
C
:t=- l' ':1J::.ft~jf -
R
t: (~l
I
t: (R/2)
Safety Guard Ass'y
jf-
1
E
P
T
I
f$
o
• :a.'I!t
It
N
Q' TV
.
1
* Guard (R. H. I
jf- t: (ti:l
* Guard (L. H. )
lit-t~~
* Pin.
Head
I) ~tI ~;...
* Pin, Ring
i'\"~J" t* Bolt.
Hex.
/'<,*lift
* Washer.
Lock
ljIlift
* Washer. Flat
CHAN.
iI
fit -It
S E R I Al
..
N o.
•
~
REM ARK S
HL21-
1
1
11
11
22
M12x35
22
M12
22
M12
it.
NOTE
IHI
MODEL HC230
.:f.y-:1J:~ ~jj-~
SAFETY GUARD ASS'y
..
®
SHEET No. 10-15
o
REV No.
r
II
r-
h
756
HC230 F35462100
IHI
MODEL HC230
f]]
FIRE EXTINGUISHER
C§) D
REV NO.
SHE E T NO. 1 0 - 1 6
Jf.tfHI-it Ilis .-It
KEY No.
0
PAR T
N o.
F354 621 00
Il
0
E
~
CI
AA
S
C
I
R
P
ffJ\
T
o
• :a.11
Ii
N
Q' TY
jW!,l(ii {Rill
Fire Extinguisher
1
jJ!J!,l(ii
0965 016 UA
* Fire Extinguisher
2
0965 017 UA
3
0417 587 00
4
0550 060 10
5
0593 060 00
6
0590 060 00
7
0550 060 20
8
0550 100 25
9
0593 100 00
10
0590 100 00
* Bracket, Fire Extinguisher
~51;r':lt* Bracket
;';:lI"t{JI- t* 3jZl!lf;:
Bolt, Hex.
* Washer, Flat
1~*Ji*
* Washer,
lock
;';:"~Jv t* Bol t, Hex.
;';:"~JI- t* Bol t, Hex.
3jZafi:
* Washer, Flat
I~*afi:
* Washer, Lock
1
I
jJ!J!,l(liJft ~51;r':l
CHAN.
iI
m
it
•
SERIAL No.
{I
•
REM ARK S
HL21 .....
1
t-
1
1
6
M6Xl0
7
M6
7
U6
1
U6X20
1
M10x25
1
Ml0
1
M10
it 8;
NOTE
IHI
MODEL HC230
,W!k.H
FIRE EXTINGUISHER
:,
I
®
REV No.
SHEET No. 10-16
•
D
MEMO
SECTION 11·
HIGH "A" FRAME &
COUNTER WEIGHT
~~~
~D
VIEW
DETAIL E
.i_;~.
9
VIEW
A-A
VIEW
34
50
B-B
24
VIEWC-C
HCZ30 F31606300 F3160S100 F3160S300 F3160SZ00
IHI
MODEL
HC230
"A"7l/-~1i@.rr
A" FRAME ASS' Y
REV NO.
SHEET NO.
®
11 - 1
E2J
D
Jtw• .IiS
KEY No.
"3
.-Ill}
PAR T
N
0
X F316 063 00
1
, F3t6 051 00
2
0250 135 00
3
D250 .057 00
4
0250 056 00
5
0206 283 00
6
0206 284 00
7
F316 053 00
7 -1
0490 092 00
7 -2
0045 001 00
7 -3
4015 001 01
7 -4
0728 111 15
8
0040 113 00
9
4012 125 06
10
0012 030 00
11
0013 110 00
12
0013 124 00
13
0011 034 00
14
4016 019 00
15
4016 001 00
16
4070 000 16
17
4070 006 56
18
4070 006 30
19
4070 006 66
20
4070 006 31
21
4020 001 06
o.
0
"
E
CI
:8
1111
S
C
R
I
P
T
I
iIJ;
o N
'A' 7v Acn (R!1)
' K Frame Ass' y
A7 v-A ,fE~ ~ !--an (Rl3)
*' A' Frame Point Ass' y
~~/'<
* Member
~~/'<
* Member
~~/'<
* MelRber
7v-A
* Frame
7v-A
* Frame
IJ ~9a1!n (Rill
* Link Ass' y
1J~9
* * Link
7';1Y~!I
* * Bushing
/';19 t:!~
* * !l1J-A
Pin, Dowel
::'';I7}1I
* * Ni ppl e, Grease
AI't-'!t
* Spacer
t:!~
* Pin
t:!~
* Ut-tt:!~
Pin
* Pin, Head
iit-te~
* Pin, Head
t:!~
* Pin
~7- t:!~
* Pin, Hair
~7- t:!~
* Pin, Hai r
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
*-A
* Hose
IJ';I~
* 1'(';1
Rod
* Pad
AI't-'!t
* Spacer
3D ~--:1
* Sheave
Ass' y
y--:1
* * Sheave
7';1Y~!I
* * Bushing
/ ';19 t:!~
* * Pin, Dowel
!l1J - A ::. ';I :1}II
* * Nipple. Grease
:::J*9~
* Connector
Hi-A ylJ~~
* Cyl inder Hi-A
• :a.11
It
Q' TY
1
CHAN.
• •
ill 1ft -It
S E R I A L N o.
;:It
REM ARK S
HL21 .....
t
Sh. No. 11-20
1
L=4820
2
L=1504
2
L=2230
1
R. H.
1
L H.
1
1
1
1
1
PTl/8
1
4
SCM440: cP 40x1 04
1
SCM440: cP 100x1662
2
SCM440: cP 95x132
2
SCM440: cP 11 Ox222
2
SCM440: cP 100x173
2
416
2
415
2
L=700
1
L=5800
1
L=5800
1
l=6150
1
L=7500
1
M20x550
1
25x50x900
~
~
22
0580 055 00
23
4040 002 97
24
F316 052 00
24 -1
0030 015 00
24 -2
0045 001 00
24 -3
4015 001 01
24 -4
0728 111 15
.
25
0789 900 04
26
0782 353 UA
1
1
1
1
2
1
4
2
NOTE
IHI
MODEL HC230
11
II
A" 7v-AMn
A" FRAME ASS' V
® ID
REV No.
SHEET No. 11-1
Jtta• .Jit milt. • .Jit
PAR T N o.
KEY No.
II
0
E
:g
lt.
S
C
R
I
P
0712 312 30
28
0710 113 22
29
0712 310 30
30
0728 112 15
31
0728 111 15
32
0494 825 63
33
0785 910 UA
34
0599 080 70
35
0019 087 DO
36
0042 018 DO
37
0599 131 40
38
0470 004 00
39
0470 230 00
40
4080 000 04
41
4080 000 24
42
0790 DOD 05
43
0561 200 32
44
0562 120 25
45
0550 201 80
46
0550 361 DO
47
0550 100 20
48
0580 200 00
49
4006 120 04
50
4006 121 03
51
0590 360 00
52
0590 200 00
53
0590 120 00
54
0590 100 00
* Adapter. Reducer
:t)vilf
* Elbow
7~::1~
* Adapter
ttl) -A =w::1Jv
* Nipple. Grease
ttl) -A =w:tJv
* Nipple. Grease
Iw!1 e:.* Pin. Dowel
/'(..( C Wt-T.:r. w!1 /'(Jv/
* Valve. Pilot Check
IJe:.* Pin. Cotter
e:.* iJ5Pin
* Collar
IJe:.* :/1-j.:
Pin. Cotter
* Guard
jj-t:
* Guard
!15:.--:1
* Clamp
!15:.-:t
* Clamp
A/'("(5Jv T::J.-/
* Tube. Spiral
~ARr-tJt.*,:;
* Screw, Set
~ARr-tilf)v t* Bol t. Socket Head
~AilfJv t* Bolt. Hex.
~AilfJv t* Bolt. Hex.
~AiIf}v t* 801t, Hex.
t\A7Wt* Nut, Hex.
I]w~'\P
* Washer
I]w~'\P
* Washer
/'(*'11:*
* Washer, lock
/'(*'11:*
* Washer. lock
/'(*'11:*
* Washer, lock
/'(*'11:*
* Washer, Lock
55
0593 100 DO
*
56
0593 200 00
57
0561 160 25
4070 ODD 44
59
0710 117 02
60
4080 000 05
61
0470 260 00
I
ftJ;
o
•
It
N
Q' TV
EjjM~
CHAN.
it
J!I'I
.fit
•
S E R I AL N O.
..
lJI&:*
Washer. Flat
lJIlI:*
* Washer. Flat
t\ARr-tJt.*':;
* Screw, Set
*-A
* Hose
c:.-tt :t}vilf
* EIbow, Long
!15:.-:t
* CIjj-j.:
amp
* Guard
-
REMARKS
.:iI~'7~::1?
27
58
T
4
2
4
4
PTI/4
2
PTt/8
4
2
8
tl>8x7o
2
1
2
tl>13x140
2
2
2
5
3
MW1815
4
M20x32
3
M12x25
4
M2ox180
12
M36x1Oo
15
Ml0x20
6
M20
2
8
12
M36
6
M20
7
M12
15
MID
15
Ml0
8
1120
2
U16x25
2
L=750
2
2
1
~ 11
NOTE
IBI
MODEL HC230
, A' 7V-A*!ll
, A' FRAME ASS' Y
®
REV No.
SHEET No. 11-1
D
J!Wlff§- g& Iff§KEY No.
62
PAR T
N
o.
is
D
C
S
1\1lI~)j,
0550 120 35
~
M.
E
R
I
P
fIJi
T
I
o
4006 119 03
64
0580 120 00
70
, A' '7 v-A
0490 094 00
72
0250 069 00
73
0013 114 00
74
0013 126 00
75
4016 012 00
76
4017 252 05
77
0013 113 00
78
0013 114 00
79
0013 113 00
CHAN.
iI
1ft
It
• •
S E R I AL N~
2
..
REM ARK S
M12X35
2
2
1t~-
x F373 107 00 ' A' Frame Support
71
Q'TV
t-
* 801 t, Hex.
* Washer
1\1lI7~t* Nut, Hex.
.,~~"\"
63
• :all1§:
8:
N
M12
... tRIll
IJ:"-?
* Link
" :"-I'(
* Member
Mft~:,.* Pin, Head
JJift~:,.* Pin, Head
"7- ~:,.* Pin,
Hai r
I):"--V
* Pin, Ring
* Mft~:,.Pin
* Pin, Head
* Pin
1
HL21 ....
2
2
2
2
2
~:,.-
2
~:,.-
1
1
~:,.-
1
I~OT~
IBI
MODEL HC230
" A" 7v-AIin.
"A" FRAME ASS' Y
®
REV No.
SHEET No. 11-1
..
D
... :;
...................................l-----.-----.ffi"lTTr~
V lEW
1\
HC230 F31605100
IHI
MODEL
HC230
'A'7l/-~
BAH
EJ]
7K-(:::';I--~n
FRAME POINT ASS' Y
REV NO.
SHEET NO.
® D
1 1- 2
Jtw• .Jt
KEY No.
0
S&'&
.-It
PAR T
N o.
x F316 051 00
IS
0
~
&'&
E
S
C
R
I
P
T
, A' 7 v-A *-<:,.. "'an (Rl3)
'A' Frame Point Ass'y
I
""
o N
• :all'!!
It
Q'TV
1
3-~
1
0251 030 00
* Yoke
* Pin
~~
D012 031 00
3
0019 086 00
4
4006 094 02
5
4006 435 00
4040 134 32
* Pin
"~~"\P
* Washer
"~~"\P
* Washer
* Spacer
* Spacer
;t~~:,...v
* Bushing
1;1'5A~-"!t
7
4040 134 05
8
0043 066 00
9
4042 007 00
10
11
..
It! -It
SERIAL N o.
•
~
REM ARK S
Hl21-
1
A~-"!t
6
iI
1
~:,..
2
CHAN.
1
2
8
1
2
2
4057 000 04
*Collar
;t.-;t v- '"
* Plate. Key
2
D030 014 00
* She aye
8
~-;t
;j(-)J,
"'-71):"'.v
I
12
0630 602 44
* Bearing,
I.Jj,iIf
13
0712 310 50
* Elbow
14
0550 202 00
* Bolt. Hex.
2
M20x200
15
0550 200 40
* Bolt. Hex.
4
M20x40
16
0580 200 00
* Nut. Hex.
17
18
Ball
~~ilfJv '"
~~;j()j,
t-
~~7~t-
16
6024Z
4
2
M20
0590 200 00
I~*fi* lock
* Washer.
6
M20
0593 200 00
lflfi*
* Washer. FIat
4
M20
i1 if:
NOTE
IHI
MODEL HC230
/I
"'Btl
v-A ~..( :>
'A' FRAME POINT
ASS'Y
/I
A 7
® IID
REV No.
SHEET No. 11-2
!
II
, Ion i
, " i:::i!~l
1,1
VIEW A
I
III:
I:::: I
I :
i
, ill! i
rlh
._._._._.-{
II
\ i
~~~;;===::r---'\ LUi'
28
DETAIL
B
C/W SElF REMQVAel E SYSTEM STAND
HC230 F37310200 F37310800
IHI
MODEL
HC230
C/W SELF REMOVABLE SYSTEM
REV NO.
SHEET NO.
(2)
1 1- 4
E!J
0
Jtt:lHI~
o
0-1
•
~
PAR T
N" o.
fJ
KEY No.
X
&'II
F373 102 00
F373 108 00
It
DES
C
RIP
1
0782 303 UA
2
0786 722 UA
3
0206 300 00
4
0206 288 00
5
0013 124 00
6
0013 111 00
7
0013 114 00
8
0013 112 00
9
0599 131 40
* Pin, Head
IJ~':/
* Pin. Cotter
10
0599 101 DO
* Pin, Cotter
4016 019 00
12
4016 012 00
13
0473 081 00
14
0103 001 00
I
'JJ? ':/~ ?:r..-( I' iii :h1Bt• • • (RIS)
Counter Weight Self Removable
iiI:hIBt• • •JI!-tt (RIO)
Self Removable Base
:"'I),;/~
11
T
* Cyl inder
'JJ? ';/~ /'(7 ';/A /'(,J,-:1
Valve, Counter Balance
*
7v-A
* Frame
7v-A
* Frame
.t-.t~':/
* Pin, Head
iit-.t~':/
* Pin, Head
* Pin, Head
ii+t~';/
•
Q'TY
S:.1!I:
CHAN.
iI 111 ~ •
SERIAL No.
1
HL21~
1
HL21~
.
REM
2
2
2
IJ~':/
~':/
* Pin, Hai r
"7- ~';/
* Pin, Hai r
AT':I"f
* Step
7:1:-':/
* Chain
2
~90x222
2
4180x180
2
~60x193
4
~60x180
2
41 13x140
4
~ 10xl00
2
M80
2
U60
1
4
:"''\P ':I ~"J,
Shackle
15
0690 114 05
*
16
0575 240 00
2
M24
17
0555 200 60
*
.MJI~'J, I'
* Bol t. Treatment
8
M20x60
*'Washer, Treatment
8
M20
* Washer
?':I:"''\P
* Washer
:"'1) ':/~E.
* Cylinder Piping
"fv-I'
* Plate
"'''~t-.t~JJ, I'
* Bolt. Socket Head
I\-*A
* Harness
7v-A
* iit-.t~';/
Frame
2
M80
4
U60
1
Sh. No. 8-9
18
0595 200 00
19
4006 042 20
20
4006 066 04
21
, F373 106 00
22
0400 593 00
23
0562 160 50
24
0591 331 00
25
0206 303 00
26
0013 115 00
27
4017 252 08
28
0414 961 00
29
0101 025 00
30
0593 160 00
31
0562 100 50
32
0590 100 00
33
4015 000 01
4
7.-( ~JI""
Bolt, Eye
IMIl!.!!_*
?':I:"''\P
* Pin, Head
~':/
* Pin
-:157':11'
* Bracket
~';/~':/ I'
-
ARK S
1
iit-.t~';/
"7-
o N
2
4
M16x50
1
4
8
4160x120
8
IJ-"f
* Rope. Pendant
:sp:-* FI at
* Washer.
"'''~+tilt,J, I'
* Bolt, Socket Head
/'(*-*
* Washer. Lock
/';19 ~':/
* Pin Dowel
2
2
~ 16x630
4
M16
8
Ml0X50
8
MID
4
Icb6Xl0
1.£ •
NOTE
IHI
MODEL HC230
:h r:J ';/? r:J:r...f I-- EI :tJ 1m• • •
C/W SELF REMOVABLE SYSTEM
0
REV No.
SHEET No. 11-4
•o
JtlfHI~
KEY No.
34
~
• ill
.~
N o.
PAR T
0206 302 00
SIJ
0
E
~
CI
lIP
S
C
R
I
P
T
I
fa;
o
N
• &.11
It
Q' TV
CHAN.
7v-A
* Frame
it
1ft
'it
• •
S E R I Al N~
:ff
REM ARK S
1
..
NOTE
IBI
MODEL HC230-
.
.J:
13 ?;/9?
;f"
m:ha•
••
C/W SELF REMOVABLE SYSTEM
REV No.
®
SHEET No. 11-4
m
o
MEMO
VIEW
F-F
~~
VIEW E
V I EW
C-C
HC230 F40624400 F40615600
IHI
MODEL
HC230
'(AJ---- bHfD- ['1zJl.t*l3n
MAST &
ROAD
CELL
ASS' Y
REV NO.
SHEET
NO.
®
lDJ
0
D
1 1- 6
Jt:H.~
S&fl.
KEY No.
.it
PAR T
S
N o.
0
X F406 244 00
1
0252 024 00
0
'1 A
~
13
1111
E
S
t- &
Mast Ass'y
C
R
I
P
1\
T
I
o
• .!i:till!!:
IX
N
Q'TV
0010 044 00
1
VAt-
* Mast
* Pin
0011 077 00
'if
-
• •
No.
REM ARK S
1
'" Pin
2
Hl21-
1
~::,..
3
m
S E R I AL
0- t: -EJltan (R/3)
~::,..
2
II
CHAN.
.f;t~::,..
4
0013 108 00
* ilf;t~::,..
Pin, Head
2
5
0013 109 00
'" Pin, Head
2
* Pin,
2
4170
'" link Ass' y
2
Key No. 50""
* link
1)::"'9
* Link
2
Ilif;t~::,..
6
7
4013 050 08
I
F406 156 00
8
0490 093 00.
9
0490 103 00
10
-------
Head
IJ ::"'9
1J::"'9
2
-
?':I~T
0'
14
0879 031 UA
* Washer
0- t: ~JIt.n
* Road Cell Ass'y
13
0030 014 DO
'" Sheave
9
14
0030 000 00
2
15
0057 001 00
'" Sheave
:f- :1v- t* Plate, Key
11
4006 435 00
12
16
0057 000 00
17
18
19
20
~-~
~-~
4=--
:1v- t-
2
4
2
0630 622 44
'" PI ate, Key
;f.- Ji- '<71J::"'~
* Bearing, Ball
4
6224Z
0630 602 44
'" Bearing, Ball
18
6024Z
0728 112 15
* Nipple,
2
PT1/4
0599 101 00
"'Pin. Cotter
;f.-Jit '<7 1)::"'~
~I)-A
::'':I:1JIt
Grease
I.I~::'"
~1fIi~JIt
...
6
21
0550 200 40
* Bolt.
Hex.
4
M20x40
22
0550 160 30
'" Bolt. Hex.
8
M16x30
2
8
M16
4
M20
~~;f.)" t?':I~T
23
4006 034 00
24
0590 160 00
25
0590 200 00
* Washer
I~*.* lock
* Washer.
I~*.* lock
* Washer.
26
4101 120 11
'" Cable, Pendant
2
26x8890
2
41 26x3315
~45x121
7-~)"
7-:1)"
27
4101 121 17
* Cable.
28
0013 126 00
'" Pin. Head
6
29
4011 252 05
8
30
0728 111 15
31
0550 302 00
32
0580 300 DO
* Pin
~IJ-A ::":I:1)1t
* Nipple, Grease
~~;f.)" t* Bolt, Hex.
~~7':1t* Nut, Hex.
Pendant
lif;t~::,..
~::,..
3ft• •
2
2
M30x200
2
M3D
M30
33
0593 300 00
'" Washer, Flat
4
34
0013 128 DO
'" Pin Head
4
it •
NOTE
IBI
MODEL HC230
Ilif;t~::,..
'1 A~&
[] - t: i!Jltan
MAST &ROAD CELL ASS'Y
®
REV No.
SHEET No. 11-6
•
D
Jt/:tHi-lit MaPa .-lit
PAR T N o.
KEY No.
~
35
0479 018 00
36
D400 627 00
37
0712 318 02
38
0550 100 20
39
0590 100 00
40
0593 100 00
41
0470 349 00
42
0712 310 30
43
0710 400 24
44
0728 111 55
45
0010 250 15
46
0070 250 16
47
0013 230 00
50
F406 156 00
51
0490 090 00
52
0045002 00
53
4015 001 01
54
0728 112 15
811
D
~
aPa
E
S
C
R
I
P
T
I
ft;
o N
• li:tiM1
It
Q' TV
CHAN.
it
JfI
it
..
SER.IAL No.
•
:if
REM ARK S
'ttiF--I'-
* Support
:1v-I'* Plate
7~:1~
* Adapter
t\1fJiF-Ji- I'* Bolt. Hex.
1'<*'&*
* Washer. Lock
lJEa*
* Washer.
Flat
1i-t:
* Guard
7~:1~
* Adapter
V~.::L-'tt
* Adapter. Reducer
!II) -7- ='~:1Jj;
* Nipple. Grease·
2
2
2
3
Ml0x20
3
M10
3
Ml0
1
2
2
2
*-7-
* Hose
*-7* Hose
iit-t~:..* Pin. Head
1
L=9900
1
L=8050
4
IJ :"-9 (R/3)
li nk Ass' y
I) :"-9
1
* Link
:1~:",:"-!I
* Bushing
/~9 ~:,t'
* Pin.
Dowel
!II) -7- ='~:1}j;
* Nipple. Grease
HL21-
1
1
1
2
PTl/4
.
NOTE
IHI
MODEL HC230
in
XA I-- & .0- ~~i!)~..
MAST &ROAD CELL ASS'Y
® IDD
REV No.
SHEET No. 11-6
HC230
HC230
HC230
SECTION 12
ELECTRIC WIRING & PART
DETAIL A
DETAIL
B
• iii i
\nl1J ~ 1J
2122232'25
• • • • .5
•••
4.J4J4~~~
3132333
I OEM50P CONNECTOR I
HC230 140135 F3664610 o F36623100
~
IHI
MODEL
HC230
®
~~~~~rr
ELECTRIC WIRING
ASS ' Y
REV
NO.
0
SHEET NO. 12- 1
D
JUI:I.-I!i IS fA .-I!i
KEY No.
PAR T
N
o
X 1401 135
1
, F366 175 00
2
t F366 461 00
3
t F366 231 00
4
# F366 256 00
5
I
6
# F366230 00
7
I F366 330 00
8
, F366 320 00
9
I
5381 406 00
F366 457 00
10
t F366 464 00
11
I
20
XF366461 00
21
0591 887 01
22
0591 726 00
23
0591 922 00
24
0591 257 00
25
0591 258 00
26
0591 317 00
27
0591 260 00
28
4592 932 00
29
4592 246 00
30
4080 000 02
31
4080 000 07
32
0580 100 00
33
0590 100 00
34
0593 100 00
35
0550 100 30
36
D591 275 00
37
0850 010 40
40
XF366 231 00
41
D591 315 00
F366 459 00
S
o.
:t
fA
~
DESCRIPTION
11:
•
Q'TY
.~E.an (RIO)
Electric Wi ring Ass' y
1~~7'HliV (RIll
Battery Mounting
']..(-t' I\-,*Aan (R/8)
Harness Ass' y, Wi re
']..(-tr I\-,*Aan (RIO)
Harness Ass' y, Wi re
AJ:I-7?
(Rll)
Throw Out Ass' y
~.;ft ~? AM.n (Rl2)
Relay Box Ass'y
~.;ft ~ ? Aan (Rl3)
Relay Box Ass'y
~.;ft ~? AMn (R/2)
Re Iay Box Ass' Y
• • •JIliV (R/2)
Control Panel
I) v- It'*JI,an (RIO)
Re Iay Pane I Ass' y
I) V- It.:f.J"a:n (R/2)
Relay Panel Ass' y
I) V- It.:f.J"a:n (Rl3)
Re Iay Pane I Ass'y
:a:jA1!t
CHAN.
iI 1ft it tI
SERIAL No.
HU1-
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
?5,;/~
* CIamp
?5,;/~
* Clamp
* 1\1117~'"
Nut, Hex.
~
CR
Sh. No. 12-20
Key No. 20Key No. 40-
"'lin
']..(-t' 1\-.:f.Aan (R/8)
Harness Ass'y, Wire
I\-,*A
Harness
1\-.:f.A
Harness
1\-.:f.A
Harness
I\-,*A
Harness
I\-,*A
Harness
1\-.:f.A
Harness
1\-.:f.A
Harness
1\-.:f.A
Harness
1\-.:f.A
Harness
.
REM ARK S
Sh. No. 12-40
Sh. No. 12-70
Sh. No. 12-70
Sh. No. 12-70
Sh.No.12-30
Sh. No. 12-50
Sh. No. 12-50
Sh. No. 12-50
1
Hl21-
1
1
1
1
1
1
1
1
1
3
17
I~,*II*
* Washer, lock
* .11*
Washer, FIat
* 801\111It,;ft)),Hex.'"
1\-.:f.A
* Harness
'T-"fJ)'
* Cable
20
U10
22
U10
22
1.110
1
MloX3o
1
L=1000
1
']..( -t' 1\-.:f.Aa:n (RIO)
Harness Ass'y, Wire
1\-.:f.A
Harness
HL21-
*
l1 •
NOTE
IHI
MODEL HC230
mltE.an
ELECTRIC WIRING
®
REV No.
SHEET No. 12-1
..
D
Jtttl.ft RIi§l. .ft
KEY No.
PAR T
N o.
45
**** *** **
46
0857 012 97
47
0550 080 25
48
0580 080 00
49
0593 080 00
50
0590 080 00
II
0
E
~
!fa
S
C
R
I
P
f4i
T
I
o
N
iIt- :::'-1I'lt-t (RIO)
Horn Ass'y
iIt-:::'Horn
• lifl1!E
It
Q' TY
CHAN.
iI
m
.J!}
•
II
SERIAL No.
iiIf
REM ARK S
1
*
1\1I1)jtJ" t* Bolt, Hex.
1\11111""t* Nut, Hex.
* Washer, Flat
/"<*g.
* Washer, Lock
1
•••
2
M8X25
2
U8
2
U8
2
U8
7 :::'-:1I1'lt-t (RIO)
55
**** *** **
56
0855 001 40
57
0593 040 00
58
0590 040 00
59
4457 541 00
60
0550 080 20
61
0593 080 00
62
0590 080 00
Lamp Ass'y
1
7:::.-:1
* Lamp
* lasher, Flat
/"<*g.
* Washer, Lock
7:::.-:1 11- t:
* Guard, Lamp
1\1I1I~J" t* Bolt. Hex.
* Washer. Flat
/"<*g.
* Washer, Lock
2
•••
8
U4
8
114
1
•••
4
U8X20
4
U8
4
U8
~ fJ:
NOTE
I.HI
MODEL HC230
••
I~.*i ll.
ELECTRIC WIRING
®
REV No.
SHEET No. 12-1
D
MEMO
~=:~
~:ITlr:~111:::::: I
iii! !! I! !!
Ii
Ii
~
H
II
:
I
II II II II I
H
::
II
:
I
"
1
I
::
2
.~-----------~
cr=~~
0
6~" \-~-
======""-""
~
~
il
::
II
\
"r
'='=
------===-~==
--
"
-
~i
\1
"L==========~======~
"
HC23D
.IHI
MODEL
HC230
F 3661
12
/\ 'Y 7" I) JIX f"tl"
BATTERY MOUNTING
E:3I
REV NO.
SHEET NO.
® 0
12- 2
.JttlHlit
KEY No.
0
•
/if,
.it
PAR T
N o.
x F366 115 00
0
•
E
m.
S
C
~
R
I
P
fa\
T
I
o
/'( ':171) Iflt-t (R/l)
Battery Mounting
0852 110 20
2
D455 726 DO
3
D433 045 00
4
4004 363 DO
5
0588 120 DO
* Battery
'h/'(* Cover
7/'(- :1v-~
* PI ate, Rubber
~)"~
* Bol t, Hook
r:J-( ';;t/ 7':1 ~
* Nut, Wing
0852 119 04
7
0852 119 03
8
0910 960 05
9
0910 960 06
10
4006 112 00
CHAN.
11
• •
1ft It
S E R I A l No.
:ii!f
REM ARK S
HL21-
2
1
4
?-~7)"
6
Q'TY
1
/'(':171)
1
• sId!!:
Ilk
N
* Terminal
?-~7J"
* Terminal
:fi'':I:1
* Cap
:fi'':I:1
* Cap
"':I:--i'
* Washer
2
M12
2
M12
2
H)
2
H
2
It)
2
H
2
ilt •
NOTE
IBI
MODEL HC230
-I
,
/'( "':17
lJ Jf)H~
BATTERY MOUNTING
®
REV No.
SHEET No. 12-2
m
D
/"~"~"~'-="~
:
/
:
(
..
[~~~ ~~ ~~~ ~~ ~ ~~~~~ ~ ~~ ~ ~ ~ ~~ J
r---------- -----------------
-----·°1
· D"
'irCf"i~,'
II
I
I
I
I
I
I
I
!
I
i
I
•
I
"
:
i!
!
•
i
I
L----- -- ----- --- ---
nD:
Y .. o~ !
!
I
!
i
i
L ___ . ~. ~. _. ~. ~. ___~
HC230 F36632000
IHI
MODEL
HC230
E3l
*Ij ~fi J;N 1\1"
CONTROL PANEL
REV NO.
SHEET NO.
@ D
12- 3
Jllb.~
fIl.H,
KEY No.
0
~
.~
N o.
PAR T
X
F366 320 00
1
0830 434 17
2
0880 805 UA
3
0880 823 UA
4
0550 060 15
5
0550 120 30
6
0590 060 00
7
0590 120 00
8
0593 060 DO
9
0593 120 00
0
•
E
~
CJ
liP
S
C
R
I
P
ft\
T
I
o
• liJl1t
It
N
itJ••II'lI.t-:t (R/21
Control Panel
Q' TV
1
"J••
* Panel, Control
t:5.f 11
* Driver
:::J~l--o-5
* Controller
i'\1fiI~JJ, I-* Bolt, Hex.
i'\1fiI~JJ, I-* Bolt, Hex.
11,*&*
* Washer, Lock
11'*&*
* Washer, Lock
l¥1!i*
* Washer, Flat
l¥1!i*
* Washer, Flat
CHAN.
ii
JiH
'it
S E R I AL
•
N o.
11
:iIf
REM ARK S
HL21 .....
1
1
1
8
M6x15
4
M12x30
8
M6
4
M12
8
U6
4
M12
.
NOTE
IHI
MODEL HC230
..
fbIJ • •n1~
CONTROL PANEL
®
REV No.
SHEET No.
12-3
D
""
\, M_~--~'"
3
HC230 F36625600
IHI
MODEL HC230
AD
::prJr-~n
THROW OUT ASS' Y
~
REV NO.
SHEET NO. 12- 4
E11
0
JP.W_~
.~
KEY No.
0
_-lit
PAR T
X
N o.
F366 256 00
1
0870 054 00
2
0413 243 00
co
BI!
0
E
~
All
S
C
R
I
P
T
I
ffJ;
o
Atl- 7? !--lit! (RIll
Throw Out Ass'y
tI :a'.ll!-- A;( '.liT
* Switch. limit
7'57''''
* Bracket
?;(-r I\-,*A
~
3
4592 089 00
4
0550 060 20
5
0590 060 00
6
0593 060 00
7
D437 015 00
• :all'!!
It
N
* Harness
1\:IJ~)v !-* Bol t. Hex.
1'<'*11*
* Washer.
Lock
..
11*
* Washer. Flat
7'tl'.ll~
* Block
Q'TY
1
CHAN.
;J
•
1ft -it
S E R I A L N o.
.
:.It
REM ARK S
HL21 ....
1
1
I
4
116X2O
4
116
4
116
1
.
NOTE
IBI
MODEL HC230
A IJ- 7r} t-- an
THROW OUT ASS'Y
®
REV No.
SHEET No. 12-4
D
30A
37
5A{~"l
fo01
'1111
029
.-------...,-..................
)
HC230 F36645700 F36646400 F36645900
IHI
MODEL
HC230
[3]
INSTRUMENT PANEL ASS' Y
C§) D
REV NO.
SHEET NO. 12-5
JtWtlit
Ii~
KEY No.
0
tI.flt
PAR T
X
N o.
F366 457 00
1
. 0414 335 00
2
0416 861 00
3
0593 060 00
4
0593 080 00
5
0593 100 00
6
0690 081 89
7
0550 100 25
8
0550 080 25
9
0565 060 16
ID
0550 080 16
11
0580 120 00
12
0590 120 00
13
0590 100 00
14
0590 080 00
15
0590 060 00
16
0580 080 00
17
0593 120 00
18
**** *** **
19
****
****
****
****
20
21
22
30
X
*** **
*** **
*** **
*** **
F366 464 00
Ii
0
')V
E
~
S
C
~
R
1
P
/1*'''Cn (R/O)
* Bracket
7=77':1t* Bracket
* .Ii*
Washer, Flat
.Ii*
* Washer, Flat
.11*
* Washer,
Flat
7=77':1t* Bracket
~";ltJ" t* Bolt. Hex.
~";ltJ" t* Bolt. Hex.
fct-<'/J\* ~
* Screw. Pan Head
1\";It,,, t* 8011. Hex.
~"7':1t* Nut. Hex.
/"<*11*
* Washer.
Lock
I"<*l!l*
* Washer, Lock
I"<*l!l*
* Washer,
lock
1"<*_*
* Washer. Lock
1\"7':11'* Nut. Hex.
.11*
* Washer.
Flat
1:::.:1-~7'" I) ';/9
* Link, Fusible
I"<':ITI) I) v* Relay. Battery (N/Engine)
-tt7T-1 I) v* Relay. Safety (N/Engine)
1:::-? I) v* Relay.
Heater (N/Engine)
1:::.:1-;;(
* Fuse
I) v- 11*J"Cn (R/2)
Relay Panel Ass'y
')v* Relay
0870 861 02 .
33
0870 861 03
34
0565 040 12
35
0590 040 00
36
0593 040 00
37
0591 788 00
* Socket
.J.l::.~/"<*
* Spring
fct -<'/J\* ~
* Screw, Pan Head
* 1"<*11*
Washer. lock
.11*
* Washer, Flat
I\-*A
* Harness
F366 459 00
1:::.:1 -;;( ;It ':I 9 ACn (R/31
Fuse Box Ass'y
0830 108 05
* Box
41
o
•
Ii:
N
Q'TV
1
32
it Ii
'*
7=77':1t-
0870 874 UA
X
1
Relay Panel Ass'y
31
40
T
'J7':1t-
:a:!~U!E
CHAN.
iI
m
it
•
fa
S E R I AL N o.
f4f
REM ARK S
HL21-
1
1
2
M6
4
M8
4
MID
1
4
Ml0x25
4
M8x25
2
M6x16
1
M8x16
1
M12
1
M12
4
MID
5
M8
2
U6
1
M8
1
1
M12
YAZAKI
7323-3527-30
CUMMINS
1130-1069-00
CUMMINS
1210-1006-00
CUMMINS
1210-1004-00
1
(l/Ha rness 120A)
1
1
1
1
HL21 .....
4
4
4
8
M4x12
8
M4
8
M4
1
t:.:1-;;(;It':l!lA
Fuse
1
HL21-
1
NOTE
IBI
MODEL HC230
itUII*lll
INSTRUMENT PANEL ASS'y
®
REV No.
SHEET No. 12-5
D
JU.ts.~
lIm.
KEY No.
PAR T
.~
N o.
m.
IS
0
E
S
C
~
R
I
P
f$
T
o N
I
••
Q' TV
]L1l1!l:
iI
CHAN.
S E R I Al
,IjiJ
if
.. .
N o.
::If
REM ARK S
-;1"7':1t-
42
D414 926 00
43
0550 060 30
44
0550 060 25
45
0590 060 00
46
0593 060 00
47
0870 602 UA
48
0565 040 35
49
0590 040 00
50
0593 040 00
* Bracket
1\1If"f(Jv t* Bolt. Hex.
1\1f4 *JII t* Bolt. Hex.
"(.*li*
* Washer,
Lock
lJ'li*
* Washer, Flat
?..f7?- I) v* Relay. Timer
. a""J\.:t.~
* Screw. Pan Head
I'<.:t.li*
* Washer. Lock
* 1fE.*
Washer, Flat
51
D591 736 00
* Harness
1
4
M6x30
2
M6x25
6
U6
6
U6
1
1\-.:t.A
2
M4x35
2
M4
2
M4
1
.
~
NOTE
IHI
MODEL He230
ItH.an
.:
\
INSTRUMENT PANEL ASS'Y
®
REV No.
SHEET No. 12-5
o
MEMO
o
o
HC230 F43210900 F43210300
IHI
MODEL HC230
b]
It ~ ~ iii:§X 1\1"
WARNING BUZZER
(2)
REV NO.
SHE E T NO. 1:2 - 6
D
Jl.W_it lIilI _it
KEY No.
0
PAR T
N o.
D414 411 00
2
0874 009 19
3
0874 009 15
4
0860 504 00
5
0590 100 00
6
0565 040 10
7
0590 060 00
8
0593 040 00
9
0593 100 00
10
0590 04000
11
0593 060 00
12
0870 886 UA
13
0550 060 16
14
0550 100 20
21
22
e
ill
s
c
:S
R
I
P
ftI;
T
I
o
7177':1
* Bracket
~
23
0550 100 20
24
0550 080 25
25
0565 040 12
26
0580 080 00
27
0580 040 00
28
0590 100 00
29
0590 080 OQ
3D
0590 040 00
31
0593 100 00
32
0593 080 00
33
0593 040 00
34
0820 653 42
35
0820 653 17
36
D452 074 00
Q'
TV
1
CHAN.
it
.1ft
it
• •
S E R I AL N o.
~
REM ARK S
HL21-
1
7+1* Buzzer (Safety)
7+1-
1
* Buzzer (Moment limi ter)
71+1* Buzzer (0. KMan i tor)
J'(*l!Ibti
* Washer, Lock
f.I:--t'J\*~
* Screw, Pan Head
* J,(*l!I!*
Washer, Lock
lfZl!I!*
* Washer,
Flat
l¥a*
* Washer, Flat
J'(*a*
* Washer, Lock
lJZa*
* Washer,
Flat
F] -'f J'( I) v* Relay, Wiper
;t~~)It~
* Bolt, Hex.
;t~~JIt~
* Bolt, Hex.
••7+1-:nt-t(RllI
x F432 103 00 Warning Buzzer
71+10874 009 07 * Buzzer (Traction)
71+10874 009 15
• s!A1!I:
lie
N
••••:nt-t (RIO)
x F432 109 00 Warning Buzzer Ass'y
1
20
ftIl
0
* Buzzer (Swi ng)
;t~~)It~
* Bol t, Hex.
;t~~)1t ~
* Bolt, Hex.
f.I:--t'J\*~
* Screw, Pan Head
;t~7':1~
* Nut, Hex.
;t~7':1~
* Nut, Hex.
J,(*l!I!*
* Washer, Lock
J,(*l!I!*
* Washer, Lock
J,(*l!I!*
* Washer, Lock
l¥1!i*
Flat
* Washer,
lfZl!I!*
* Washer, Flat
lJZ.*
* Washer,
Flat
:::I*?~
* Connector
~-'S.7)1t
* Terminal
~':I?A
* Box
1
1
4
Ml0
5
M4xl0
2
M6
5
M4
4
1.410
5
1.44
2
M6
2
2
M6X16
4
Ml0x20
1
HL21-
1
1
4
Ml0X20
1
M8X25
2
M4X12
1
1.48
2
1.44
4
MID
2
M8
4
1.44
4
MID
2
1.48
2
M4
1
2
1
ii •
NOTE
IHI
MODEL HC230
•••• nft
WARNING BUZZER
®
REV No.
SHEET No. 12-6
o
N~
IATTACHMENTI
ILOWER MACH I NEI
!
lC~
i
ii
MACH I NEI
HC230 538140600 F36603300 F36623000
IHI
MODEL
HC230
E]
RELAY BOX ASS' Y
REV NO.
(§)
SHEET NO. 1 2 - 7
D
Jtw.~
fIIl.Hi
KEY No.
0
.~
N o.
fill
PAR T
X
5381 406 00
D
E
~
.Hi
S
C
R
I
P
T
1
1
2
0830 614 06
3
0830 614 03
4
0830 614 01
5
0830 611 04
6
0830 614 51
7
0850 010 40
8
0820 653 17
9
0820 653 18
10
0820 653 62
11
0820 653 63
12
0565 040 12
13
0565 030 16
14
0580 030 00
15
0590 040 00
16
0590 030 00
17
0810 151 00
F366 033 00
IPailt ':117 ;\M.l'L IR/2)
Relay Box Ass'ylLower Machine)
D465 015 00
22
0830 403 01
23
0830 403 03
24
0830 409 01
25
0830 409 03
26
0810 404 03
27
0810 414 00
28
0565 060 16
29
0565 030 16
30
0566 030 16
31
0580 030 00
32
0590 060 00
33
0590 030 00
34
0820 504 UA
35
0820 505 UA
Q' TV
1~*11t
* Panel
v-e:1:$I 17 lit ::J * 17 :$I
* Connector. Receptacle
v-e:1:$117 I" ::J*17:$1
* Connector. Receptacle
v-e:1:$1 17 J)' ::J *17:$1
* Connector. Receptacle
v-e:1:$1 17 I), :f "\" ':1:1
* Cap. Receptacle
v1!:1:$1 17 lit
':1:1
* Cap. Receptacle
7- :1)1t
* Cable
:$I-a7JIt
* Terminal
:$I-a7)"
* Terminal
I\r;:;,;/!/
* Housing
IV;:;';/!/
* Housing
t.!:--t/J'*:;
* Screw. Pan Head
t.!:--t/J'*:;
* Screw. Pan Head
1\_7':1t* Nut. Hex.
It*Ii*
* Washer. Lock
It*Ii*
* Washer. lock
7- :111t
* Cable
21
I/(
o N
Relay Box Ass' y (Attachment)
4466 318 00
X
• AlAi!
1\
CHAN.
iI
1f.J
'if
• •
S E R I AL N o.
:;It
REM ARK S
IPailt ':117 AM.l'L (R/21
1
20
I
HL21 .....
1
1
1
*' "\"
2
1
1
L=lm
5
6
1
1
1'C*11t
6
M4X12
12
M3Xl6
12
M3
6
M4
12
1.13
I
L=311
1
* Panel
v1!:1:$1 17 lit
* Receptac Ie
v1!:1:$1 17)1t
* Receptacl e
*,"\"':1:1
* Cap
1
* Cap
7- :1J"
* Cable
7- :1)"
1
Head
t.!:--t/j'*:;
Screw. Pan Head
~ ;/j,*:;
Scre~ Flat Head
1\111'7':1 t* Nut. Hex.
* lasher.
Hl21 .....
2.3X90X130
1
1
1
*,"\"':1:1
1
* Cable
t.!:--t/j,*:;
* Screw. Pan
1
4
M6X16
*
*
2
M3X16
6
M3X16
8
U3
Lock
4
1.16
lock
::J*17:$1
* Connector
::J*17:$1
* Connector
8
U3
It*li*
It*li*
* Washer.
1
. 1
11.
NOTE
IHI
MODEL HC230
.-
I'" \\
tp.~':1
?AMn
RELAY BOX ASS'y
®
REV No.
SHEET No. 12-7
o
JP.1ti_it
.~
KEY No.
PAR T
_it
N o.
36
0820 507 UA
37
0820 658 00
40
X F366 230 00
Btl
0
E
~
~
S
C
R
I
P
T
I
ft;
o
•
IJc
N
Q'TV
~
D465 118 00
42
0830 403 01
43
0830 614 21
44
0830 409 01
45
0830 614 52
46
0810 404 02
47
0850 010 40
48
0820 653 32
49
0820 653 62
50
0820 653 63
51
0820 653 17
52
0820 653 18
53
0566 030 16
54
0565 030 08
55
0565 040 12
56
0580 030 00
57
0590 030 00
58
0590 040 00
iI
CHAN.
SERIAL No,
1ft
it
(I
::If
REM ARK S
:::J*=,~
* Connector
* *"?-:l'
Cap
1
2
i:f:I.~ ':I =' 7.M.:n: (Rl3)
Relay Box Ass'ylUpper Machine)
1
1'(*)1t
41
•
X.1!J:
* Panel
v-t! , ~ =' )v
* Receptacle
v-t! , ~ =' Jv
* Receptacle
* *"?':I'
Cap
*"?':I'
* Cap
*"1"'~.(? 7-~)v
* Cab Ie. Cabtyre
7-')"
* IV:J:,J-;';V
Cable
* IV:J:;-;,;V
Housing
* IV:J
Housing
:;-;';V
* Housing
~-.s:7)"
* Terminal
~-.s: 7)"
* Terminal
~ &,J\*:;
* Scre~ Flat Head
t.J:I'(/J\*:;
* t.J:l'(tj\*:;
Scre~ Pan Head
* Screw, Pan Head
1\1f.I7':1r
* Nut, Hex.
1'(*J!l*
* Washer, Lock
1~*J!l*
* Washer,
Lock
HL21-
1
1
1
1
1
1
1
1
1
1
9
6
3
M3x16
2
M3x8
4
M4x12
3
M3
5
M3
4
M4
11:
NOTE
IBI
MODEL HC230
"
~
tp.~':1 ? ~*lln
\\
RELAY BOX· ASS'Y
®
REV No.
SHEET No. 12-7
..o
MEMO
_J
D,.....I
.
~
~
~~~
..
~
DETAIL C
VIEW D
VIEW B
DETAIL A
HC230 F43212500 F43207700
IHI
MODEL HC230
DRUM ROTATION INDICATOR
(§)
REV NO.
. SHE E T NO. 1 2 - 8
E?J
D
Jtttl_iJKEY No.
0
• .ra
_iJ-
PAR T
N o.
x F432 125 00
E
0858 134 UA
2
0874 195 UA
3
4041 098 00
4
-------4020 897 00
6
0565 040 50
7
0580 120 00
8
10
R
C
I
P
1\
T
I
o
• IUM!
Ill:
N
':1"/
* Grip
:::C" "0-7
* Control Ier
* Spacer
Q' TV
1
CHAN.
•
iI
f!iI .fit II
SERIAL No.
HL21-
2
'2
-
O':ltt
* Rod
fclI'{/J\.:f. :;
*.Screw. Pan Head
1\1117':1"
4
M12x73
4
t.l4x50
8
t.l12
0590 040 00
* Nut. Hex.
1<':;'li*
* Washer. Lock
4
M4
0590 120 00
* Washer. lock
4
M12
* Sensor Ass' y
2
F432 077 00
11
0413 869 00
12
0864 224 UA
13
0820 653 32
14
0820 653 17
~
REM ARK S
2
;v~-tr
5
9
S
tt 7 Alifittltltt-J' (RIO)
Drum Rotation Indicator
~I)
1
:g
.ra
811
0
J~.:f.li*
~;:.t"!tan
"/77':1"
* * Bracket
~;:.t"!t
* * Sensor
1\':J:;;:.t~
* * Housing
~-~7J"
* * Terminal
1
1
1
3
it •
NOTE
IHI
MODEL HC230
.;.- AA
t:7
[8]6-ItJDt#
DRUM ROTATION INDICATOR
®
REV No.
SHEET No. 12-8
D
VIEW C
DETAIL B
45
VIEW A
·'eore
)P PIN
889
IlSlO E
ANGlE~SW
GUARD DETAIL
HC230 15013
IHI
MODEL
HC230
i:-...J
.... j\...I ~
/'....,
I)
:::: ')'
F37022500 F37028401
'9 t€l rr
MOMENT LIMITER ASS' Y
REV NO.
SHEET NO.
®
12- 9
o
Jt~.1t
flm.
KEY No.
.It
PAR T
0
X
1501 350
1
I
F310 225 01
2
I
F370 284 01
10
S
N o.
x F370 225 01
0
~
CI
aa
E
S
C
R
I
P
T
I
.
o
• :a.1!I:
Ii:
N
Q' TV
CHAN.
iI
1ft
~
• •
S E R I AL N o.
-1:-;0' ~ J..!J:a '.:f?an (RIO)
Moment Limiter Ass'y
::J ~ J.. 1J-5an (Rl3)
* Controller Ass' y
E.an(R/O)
* Moment Limiter Ass'y
1
Key No. to-
1
Key No. 30-
::::J~ Hl-5an (Rl31
Controller Ass'y
1
::J~J..1J-5
* Controller
~ '.:f 17 AJDtt-t (RIO)
* Box Ass' y
~'.:f17A
* * Box
75~~
* * Flange
75~~
* * t.tI(/J\*~
Flange
* * Screw, Pan Head
~1ftnt-tJ.t*~
* * Screw, Set
J(*l!lht!
* *13J(Washer. Lock
1
HL21-
HL21-
D5-MIl! (ft-ibs/III-t-deg.
05-AmI If t-I bs/m-t-deg.
11
0881 235.UA
12
x F370 170 00
13
0452 044 00
14
4435 906 00
15
D435 012 00
16
0565 060 16
17
0567 080 16
18
0590 060 00
19
0456 207 00
* *Cover
1
20
0565 040 08
4
M4X8
21
0590 040 00
4
M4
22
0593 040 00
* * Screw. Pan Head
Jt*Ji:*
* * Washer. Lock
lJZJi:*
* * Washer. Flat
4
1.14
4
M4X16
4
1.14
23
0565 040 16
24
0590 040 00
25
0407 127 00
26
0405 276 00
30
x F370 284 01
31
D591 730 00
32
0591 143 00
33
0591 924 01
34
0591 925 01
35
0591 926 01
36
0591 927 01
37
0591 173 00
38
0591 662 00
39
0820 061 05
40
4591 602 06
41
0580 100 00
42
0590 100 00
;! •
t.tI(/J\*~
t.tI(/J\*~
* Screw. Pan Head
J(*Ji:*
* Washer. Lock
*-.6.:1\..--J..
* Plate. Name
*-.6.:1\..--J..
* Plate. Name
E.an(R/O)
Moment Limiter Ass'y
J\-*A
* Harness
J\-*A
* Harness
J\-*A
Harness
J\-*A
* Harness
J\-*A
* Harness
J\-*A
* Harness
J\-*A
* Harness
J\-*A
* Harness
7-;/Jl- J(~ tt
* Band. Cab Ie
?.f"t' J\-*A
* Harness
*
~1fI7'.:fJ..
* Nut. Hex.
J(*I!I*
* Washer lock
1
,.,
REM ARK S
D5-A'lIII (f t-I bs/m-t-deg.
1
1
1
1
8
M6x16
2
M8x16
8
1.16
1
1
1
HL21-
1
50P : OI/O&POWER
1
25P : AI/O
1
L=t2. Om
1
L= 3.5111
1
L=10. 5111
1
L= 3. 5111
1
Harness-TIT BOX
1
20
2
l=400 Earth
12
1.110
26
1.110
NOTE
IBI
MODEL HC230
.:e: - ;;I. / t-- I) ~ ')' 9an
MOMENT LIMITER ASS'Y
®
REV No.
SHEET No. 12-9
o
JtttHl.fit fta6ts
PAR
KEY No.
.it
T
N
43
0593 100 00
44
4080 000 08
45
0470 004 00
46
0470 250 00
47
D470 248 00
48
0550 100 20
49
F370 228 00
50
0820 653 33
51
0820 653 18
60
X F370 240 00
61
D407 080 00
62
x D598 102 14
63
x D598 102 15
64
0598 103 14
.,
g
o.
0
All
E
S
C
R
I
~
P T
it.
I
o
N
• :a.1!I:
'*
Q'TV
CHAN.
iI
.1ft
it
..
S E R I AL N~
-
(I
REM
ARK S
3JlJii.
* Washer. Flat
!/5'/;/
* Clamp
:H-~
* Guard
:H-~
* Guard
:H-t:
* Guard
t\1fJ~}L- t* I\-,*A
Bolt. Hex.
* Harness
?-$:-;-)L* * Terminal
I\";;'/~
* * Housing
26
MID
8
1
L=1000
2
l=3800
1
l=4400
14
Ml0x20
1
3
1
IJA
Rom
1
* -1'PI ate.
Name
,/;/, t- "T-?
* Data. Input
-1' '/;/, '" "T-?
* Data.
Input
IJA ("T-:$1t-:t1
* Rom IW/DATA)
1
MODE
1
IDD5014 (ft-lbs)
1
IDD5015 (m-ton)
1
PARTS (CF-CARD)
,*-A;/I/-t-
HL21-
D5/D5A~
CR
it: •
NOTE
IBI
MODEL HC230
... t-- I~ _
::: ,,,~ 9 *-!:ll
.:e: - ;(. ;,'
MOMENT LIMITER ASS'Y
REV No.
®
SHEET No. 12-9
D
MEMO
r-r---- -o=----..J..~~=------~rl
i~.~·,~ ;:-.·~l·~-f
~:'r
~
,:,
~
!
'I
I
! ,.
r"j,!
"l'
"
"I
~~" ':
l ::t
~
II
. "
"~ - - - - -
"
r~ ,
--------
I
I!
~I
I,
-----------------~
'
-------------------'1
1fti
i : r---------------l
"
.
~i
i
~.---------------~
!
7
HC230 539832900
IT]
IHI
MODEL
HC230
REV NO.
SHE E T NO.
® D
12 - 10
JttlHi-it ftIlfq
KEY No.
0
1
2
3
4
5
6
7
8
9
1:1;
.-It
PAR T
X
S
N o.
5398 329 00
D
E
~
fq
S
C
R
I
P
JJi
T
I
• :a1A1!I:
It
N
Q' TV
CltAN.
iI
If!
it
It
S E R I A L N o.
(I
:if
REM ARK S
1I• •JDtf.t (RIO)
Fan
1
-:;77-:;1--
* Bracket
1.t~/J\*~
0565 040 12 * Scre~ Pan Head
1\.7-:;1-0580 040 00 * Nut, Hex.
1~*Ii*
0590 040 00 * Washer. Lock
77';/
0857 040 02 * Fan
?-:;::'-a';/
*
Cutlon
**** *** ** ;t)v A-1-:;T
Pull
**** *** ** * Switch,
? -:; ~';/!I A?!J.::z."
0528 050 16 * Screw, Tapping
i¥1!l*
0593 050 00 * Washer. Flat
4419 060 00
o
HL21-
1
2
M45X12
2
M4
2
M4
1
1
1
2
M5X16
2
U5
t
NOTE
IHI
MODEL He230
.BUI
FAN
®
REV No.
SHEET No. 12-10
•
D
L ___________ _
HC230 F43205900
IHI
MODEL
HC230
1'1= ~!KJ ~ 1"1
WORKING LIGHT
REV NO.
SHEET NO.
E]
® D
12-11
J'Uti.~
KEY No.
0
1
tI.m
.~
PAR T
N o.
X F432 059 00
0
•
E
.m
S
C
~
R
I
P
fIJi
T
I
o
ff:IUTlIlf.t (RIO)
Workng light
?-.~-r/ 7~;t
0840 202 UA
* Lamp,
• :a.tit1l
13:
N
Working
Q' TV
2
CHAN.
ill
1ft
'it
S E R I AL
• •
N o.
~
REM ARK S
HL21-
1
it 8:
NOTE
IHI
MODEL HC230
fFM nni~
WORKING LIGHT
®
REV No.
SHEET No. 12-11
D
DETAIL A
DETAIL C
DETAIL D
DETAIL E
VIEW F
DETAIL G
VI EW U-H
HC230 F35456300 F35455600 F35357200 F35357300 F35357400 F35357500
IHI
MODEL HC230
AIR CONDITIONING ASS' Y
REV
NO.
h]
C§) D
SHEET NO. 12-12
Jttfjltit fIIlB It it
KEY No.
PAR T
N o.
fill
0
E
B
5
C
:f!i
I
R
P
T
X F354
1
I
F354 556 00
2
I
F353 572 00
3
I
F353 573 00
4
I
F353 574 00
5
I
F353 575 00
* Condenser Ass'y
EWnftlR/ll
* Pjping(Air Can.)
EWnt-t 1t:-?iIl*IH) IR/ll
* Piping(Heater Hot Water Type)
X
F354 556 00
9-1J':I'!/ .:1'='';I t-nt-t(Rlll
Coo ling Un i t
10
11
0857 541 UA
12
0857 535 UA
13
0857 147 UA
14
0857 163 UA
15
0457 476 00
16
4430 992 00
17
0550 120 40
18
0593 120 00
19
0550 060 40
20
0593 060 00
21
0550 040 20
22
0593 040 00
23
4055 128 00
24
0857 165 UA
25
0857 547 UA
26
0857 140 UA
27
0857 139 UA
28
0857 546 UA
29
0892 263 UA
30
4040 000 02
31
4040 064 01
32
0550 060 30
33
0550 080 16
34
0593 080 00
35
0857 536 UA
36
0776 019 23
37
0690 074 23
t
~
NOTE
IHI
MODEL HC230
It
o N
Q' TV
::::J ':I'7~1tnft (RIO)
9- 1)~!/
.:1'='';I
• JilAi!
fIJ;
~1lI=• •li (RIO)
Air Conditioning Ass'y
9-1)':I'!/ .:1'='';I t-Illft(R/l1
* Coo ling Un i t
::::J ':I':1v';I1tnt-t (R/4)
* Compressor Ass'y
0
563 00
I
t-
* Un i t, Coo ling
I.7 ~9 t* Duct, Air
I.7 ~9 t* Duct, Ai r
I.7 ~9 t* Duct, Ai r
'h/~* Cover
IH:1
.* Pipe
1t~iltJL- t* Bol t, Hex.
3p:lli*
* Washer, Flat
1t~~Jvt* Bolt, Hex.
:iJZ1I*
* Washer, Flat
1t~~JL- t* Bolt, Hex.
:iJZlli*
* Washer, Flat
.r.':I't: :1v- t* PI ate, End
::::J ':I' t- 0 - JL- I~*,JL* Panel. Control
*••A~';I9A
* Box, Intake
t:v-~ ;It-A
* Hose,
Ora in
I) v* Relay
7~:1
* Amp Iifier
I\-*'A
* Harness
A~-1t
* Spacer
A~-1t
* Spacer
1t~ iltJL- t* 801 t, Hex.
1t~iltJL- t* Bolt, Hex.
:iJZm*
* Washer, Flat
;t.'\P';I:1.I.7
* Cap, Air
7..(0':1' ;It-A
* Hose, Nyron
*-A 97~:1
* Clalllo, Hose
I.7:::J;..titiR
AIR CONDIOTINING
1
CHAN.
iI
1ft
-lit
•
S E R I Al No.
..
HL21-
1
Key No. 10-
1
Key No. 55-
1
Key No. 70-
1
Key No. 75-
1
Key No. 95-
1
1
fit
REM ARK S
HL21Sh. No. 12-200
1
1
1
L=1500
1
1
4
M12X40
4
M12
4
M6X40
4
Ll6
4
M4X20
4
M4
1
1
1
2
1
1
1
4
4
4
M6x30
5
M8x16
7
M8
1
1
L=lm
2
®
REV No.
SHEET No. 12-12
o
JtIfUlit
KEY No.
fI~
.
PAR T
IS
.;;.
N o.
38
0455 050 10
39
0857 568 UA
40
0857 569 UA
0
t:I
:t
aa
E
S
C
R
I
P
T
I
J$
o
•
iii
N
:$7-;.t I::';'-V A?!J.::l.* Screw, Tapping
I.7 '7 -( )":$7
*Filter, Air
!J"'* Relay
Q' TY
.at
•
.:ajl1!
iI
CHAN.
SERIAL No.
4
1ft
it
:If
REM ARK S
M5x10
1
1
1J/,(-
41
. 0457 324 00
42
0550 080 25
tt,.
* Cover
;tt)" I-* Bolt, Hex.
1
8
U8x25
* Washer, lock
11
U8
Flat
8
US
2
U5X20
2
1.15
J'(,*.*
43
0590 080 00
44
4006 119 01
••*
* Washer,
45
0565 050 20
* Screw, Pan Head
46
0590 050 00
47
0417 332 00
48
0550 040 10
49
0580 040 00
t.I:~/J\,*~
/'('*.*
* Washer, lock
~57':11--
* Bracket
;tt)" I-* Bol t. Hex.
1
1t"
1t"1"-;.tl--
* Nut. Hex.
4
M4xl0
4
M4
M4
/'(,*.*
50
0590 040 00
* Washer. lock
4
51
0910 940 04
* Grommet
1
55
x F353 572 00
::J ;'-:1'" -;.titlDtM (R/41
Compressor
1
56
0857 548 UA
57
0910 101 Dl
58
D857 603 UA
59
0857 178 UA
60
0415 010 00
61
0550 100 30
62
0550 080 90
63
0590 100 00
64
0590 080 00
65
0593 100 DO
70
x F353 573 00
71
0857 540 UA
72
0580 080 00
~IJ"'-;.tl--
::J;'-:1"'':I'!t
* Compressor
VII\)" I-* Bel t, 'V'
:1-!JMll
* Pu II ey Ass' y
• •;tt,,, I-* Bolt, Adjust
1
0590 080 DO
75
x F353 574 00
76
0892 211 UA
77
D892 212 UA
B Type l=1265
1
1
1
~77-;.tl--
1t,.
tt"
* Bracket
;tt)" I-* 801 t. Hex.
;tt)" I-*801t, Hex.
1
/'('*.*
* Washer, lock
/'('*.*
* Washer, lock
••*
* Washer. Flat
::J ;,-:r;.-'!tIDtM (RIO)
Condenser
::J;'-:r;'-'!t
* Condenser
4
Ml0x30
4
U8x90
4
Ul0
4
U8
4
Ml0
1
HL21 .....
1
tt"1"-;.tl--
* Nut, Hex
J'(,*.*
73
Hl21 ....
* Washer, Lock
E.IDtM (Rill
Piping
*-.'A.Mll
* Hose Ass'y
*-.'A.Mll
* Hose Ass'v
6
M8
6
M8
1
Hl21 .....
1
1
it •
NOTE
IBI
MODEL HC230
I. 7
•
::J:Y • •
AIR CONDIOTINING
®
REV No.
SHEET No. 12-12
D
Ji.:ti • .Ji1 88A • .Ji1
KEY No.
PAR T
N o.
78
0892 213 UA
79
0892 214 UA
80
0857 543 UA
81
0857 544 UA
82
0857 197 UA
83
0857 198 UA
84
0857 521 UA
85
0910 810 01
86
0857 194 UA
87
0857 195 UA
88
0550 080 20
89
0590 080 00
90
95
X
D
•
E
c
:B
RR
S
C
R
I
P
fIJi
T
I
o
• li.1!
l'!I
N
Q' TV
0690 074 22
.
-
REM ARK 5
1
1
1
1
2
2
2
1
98
•
1
E.lIl1<t (RIO
Piping (Heater Hot Water Type)
0756724 UA
-It
1
F353 575 00
97
1ft
SERIAL No.
1
0892 218 UA
0773 012 23
iI
*-A@n
* Hose Ass' y
*-Aan
* Hose Ass' y
V~-/t ? ';/!J
* Tank, Receyer
V~-/t *Jj,5'
* Holder, Receyer
A/t..(:;)" ..(';/~.:I.V-?
* Insulator, Spiral
A/t..(:;J" ..( ';/~.:I. V-?
* Insulator, Spiral
7.:1.-"/
* 7.:1.-"/
Tube
.(';/~.:I.V-?
* ;f.)j,to.
Insulator, Tube
& I]';I'.!I~'\'
* Bol t, Washer
;f.)" j-. & I] ';I '.!I~'\'
* 1\_
Bo It.;f.)j,
Washe
r
j-.
* 801 t, Hex.
It*li~
* Washer,
Lock
!J-I)
flA
* Gas, Cool ing
96
CHAN.
';/~
2
M8X20
2
U8
7
HFC-134a 200g
";t-? *-A
* Hose,
Walter
jJ-I::-? /'(J\.o"/
1
* ValYe, Car Heatr
*-A !J:;,;/"/
* CIamp, Hose
Hl21l=14m
2
8
~~:
IBI
MODEL HC230
•
J:. 7 :::J/ it
AIR CONDIOTINING
®
REV No.
SHEET No. 12-12
D
1
~
93
92
94
VIEW
C:--:-=:6
~
DETAIL B
b---V-I-E-e
W- D--
DETAIL
E
~
DETAIL F
DIAGRAM I
HC230 F36661000 F36641100 F40630700 F36639200
IHI
MODEL HC230
JI§!~ij2,~
OVER WIRING
~
REV NO.
SHEET NO.1 2 - 1 4
[]
D
JUIHI.Jif Sm. .-It
KEY No.
0
PAR T
X
1
0864 038 UA
I
F366 411 00
D591 627 00
t
6
7
8
ftl
0
I
9
S
:f5
R
C
I
P
illfE.(R/OI
Over Wiring
T
I
'*
o N
1
I\-'*A
* Harness
t: I) -JI* Cord Reel
~.iIt ':J ? AMn
* Relay Box Ass'y
(R/OI
I\-'*A
CHAN.
• •
iI m .ft
SERIAL N o.
HL21-
1
L=9000
1
l=IOOOOO
1
Key No. 20L=8000
F406 307 00
3
Key No. 40-
0591 656 00
* Harness
1
L=9000
0591 657 00
* Harness
I
L=42000
* Angle Detector
1
Key No. 70-
F366 596 01
I\-,*A
I\-,*A
1IJ!lItMn (R/OI
A':;=-'"
* Stay
1
1
111 0
1
Key No. 50-
C'.:I? 7':Jr
11
I
F366 392 00
* Nut. Lock
illfRt:iJt• •an (RIO)
* Overho ist ing Ass' y
20
X
F366 411 00
Relay Box Ass'y
0452 126 00
~.iIt '.:I? Aan
(RIO)
1
iIt'.:l?A
* Box
HL21-
1
/1'*JI-
22
0465 213 00
* Panel
23
0830 614 12
* Connector. Receptacle
1
24
0830 614 02
3
25
0830 611 04
* Connector. Receptacle
v~:1??JI- *,-v~:1
* Cap. Receptacle
I
v-e:1?? ,I- ::I,*??
v~:1??JI-
::I,*??
*'-v ':J:1
Receptacle
v-e:1?? ,I-
1
3
26
0830 614 51
* Cap.
27
0565 040 t2
* Scre~ Pan Head
6
M4x12
28
0565 030 16
* Screw. Pan Head
16
M3x16
16
M3
6
M4
16
M3
29
0580 030 00
30
0590 040 00
fJ:1'{/J\,* ~
fJ:I'{/J\,* ~
1\1IJ7'.:1r
* Nut. Hex.
/"<'*-*
* Washer. lock
/"<'*-*
31
0590 030 00
32
0810 151 00
* Washer. lock
7'- 7'1* Cable
F406 307 00
i:iI@Rt:iJt• •an (R/OI
Main Overhoisting Ass'y
40
X
I):::
41
, 5400 492 00
42
4259 119 00
.,:t.., r
* Weight
43
4101 1St 11
* Cable. Pendant
44
45
.
46
47
I
5400 529 00
2
':J r A..f ':J-Ta:n:
*Limit Switch Ass'y
<'(~:S'~
I
1
HL21Sh. No. 12-18[J
1
r 7-7'1-
Y-V '.:I? 'I-an
* Shack I e Ass' y
1\1IJ ;tt'I- r
I
L=3020·
1
Key No. 90-
0550 100 60
* Bolt. Hex.
3
MIOX60
0580 100 00
* Nut.
3
MID
3
MID
0590 100 00
:at
REM ARK S
2
0581 100 00
21
• ::s:.1!t
IX
Q'TV
* Harness
i:iI.Rt:iJt• •Mn (RIO)
*Main OverhOisting Ass'y
0260 280 00
10
~
1m
E
::1-
4
5
F366 610 00
D591 3tl 00
2
3
N o.
1\1fJ7':Jr
Hex.
/"<'*&*
* Washer lock
NOTE
IHI
MODEL HC230
..
iI@~.
OVER WIRING
®
REV No.
SHEET No. 12-14
D
RW.-ll
S&
KEY No.
.4it
PAR T
N o.
48
0593 100 00
50
X F366 392 00
51
D263 008 00
52
F406 284 DO
53
D429 004 00
54
D429 005 00
55
D490 169 00
56
D532 022 00
51
Dl03 005 00
58
Dl03 006 00
59
Dl03 001 00
60
0599 020 25
61
62
63
0
"
E
&
S
C
~
r
R
P
fat
T
I
o
• lUi'!!
It
N
Q'TV
3Jl1i*
'" Washer. Flat
3
iI.It1i.t1:• • •tL (RIO)
Overhoisting Ass'y
1
.,::r:..{ '"
'" Weight
1
'" limi t Swi tch Ass' y
1(,'" Bar
1(,'" Bar
1
1
'" Link
1
'" Hook
770->'" Chain
770->'" Chain
770->'" Chain
8
1J:::~"';{'{~7.tL
CHAN.
iI
1ft .fit
SERI AL
• •
No.
Ul0
HL21-
Sh. No. 12-18[]
1
lJ>-tI
7~tI
2
2
L=4032. 8
2
L=392.8
IPJt:!'>-
3
0550 100 50
'" Pin. Cotter
ttA~J" t'" Bolt. Hex.
3
Ml0x50
0581 100 00
'" Nut, Castle
3
U1D
4013 095 06
64
0599 030 30
10
x F366 596 01
11
I
D099 014 00
12
0550 080 40
73
0580 080 00
74
0590 080 00
75
0593 080 00
76
D591 518 01
80
x D099 011 00
81
0861 616 UA
-
REM ARK S
1,t.~t-.t7~'"
t:!'>-
'" Pin
1
'" Pin, Cotter
1
Mt:!'>-
~8nt.tL (RID)
Angle Detector
Alltt (RIO)
'" Indicator
ttA#J" t'" Bolt. Hex
1
ttA7~'"
'" Nut. Hex
1(,*,Ii*
'" Washer. Lock
3Jl1i*
'" Washer. Flat
I\-*,;{
'" Harness
HL21 ......
1
Key No. 80-
3
U8X40
3
U8
3
U8
3
U8
1
L=19000
1Unt(R/O)
1
Indicator
Alltt
* Indicator
1
:J*'tI:S1
82
0830 611 20
'" Connector
1
83
0941 202 01
1
84
0820 061 03
* Grease
1]--7)" 1(,>- t:
1
85
0820 080 02
1
86
0820 090 01
'" Band. Cable
7:3.-7
'" Tube
7-7'
'" Tape
81
0830 614 36
* Cap
1
!f1J-;{
KS64
L=60
1
*"\"~:t
~t
NOTE
IHI
MODEL HC230
..
iI.~.
OVER WIRING
®
REV No.
SHEET No. 12-14
o
jUti.~
KEY No.
90
91
92
93
94
• era
.it
PAR T
N o.
5400 529 00
all
0
E
~
era
S
~.y.,? Jvllli
C
R
I
P
T
I
ftJ;
o
Q' TY
CHAN.
iI
III
it
S E R I AL
• •
N o.
1
*Shackle
HL21-
1
0550 120 55
it~;f-Jj, '"
*801 t. Hex
1
M12X55
0587 120 00
*Nut. Castle
1
M12
* Pi n. Cotter
1
0599 020 25
iiIIt
REM ARK S
(RIO)
Shackle Ass'y
~.y.,? Jj,
0690 133 15
• S::Il1i
It
N
~.ifM:t.,,,,
l!Ie~
.i'£... .NOTE
IHI
MODEL HC230
..
iI@l.
~
OVER WIRING
®
REV No.
SHEET No. 12-14
D
HC230 540049200 F40628400
IHI
MODEL HC230
I) .::: ',Y
t-
IT]
A --( '.Y 7"-13.1L
LIMIT SWITCH ASS' Y
REV
NO.
SHEET NO.
® D
12-18
.
JUti.-iit
KEY No.
0
tJara
.it
PAR T
N
X F406 284 00
0-1 X 5400 492 DO
o.
ara
11
0
E
S
C
~
R
I
P
fti
T
I
o
• lLli1!
Ii
N
Q' TV
':I t-A..( ':ITll.lZ (RIO)
limit Switch Ass'y
I)'::: ':I t-A..( ':ITll.lZ (R/21
limit Switch Ass'y
CHAN.
• •
iI Jfl .fit
S E R I A L No.
T-A
1
4450 708 00
2
4450 709 00
3
4424 386 00
4
0170 038 00
4 -1
4170 334 DO
5
4020 835 00
6
0021 036 DO
6 -1
4021 267 00
7
4099 128 00
8
0550 100 40
9
0587 100 00
10
0599 020 25
11
0494 606 22
12
'4592 406 00
13
0562 050 25
14
0590 050 00
15
0565 030 25
16
0580 030 DO
17
0590 030 00
18
0550 160 50
19
0599 040 50
20
0587 160 00
* Case
T-A
* Case
~7T':It* Bracket
A"~I)':/!I
* Spring
A~I)':/!I
* Spring
C':It:
* Rod
?V!:A
* Clevis
?V!:A
* Clevis
A..(':IT
* Swi
tch
itllJiI~)j, t* Bolt, Hex
h-~t-J"7':1t* Nut, Castle
M~':/
* Pin.
Cotter
A~I) ':/!I~':/
* Pin. Spring
I\-*A (Rl1)
* Harness
it111 Rt-J";f-)" t* Bo I t, Socket Head
/"<*&*
* Washer,
lock
t.J:I'{/J\*~
* Screw. Pan Head
it1li7':1t* Nut. Hex
/'(*&*
* Washer, lock
it1Ii ;f-," t* Bol t. Hex
M~':/
* Pin, Cotter
h-~t-t7':1t* Nut. Cast I e
30
4592 406 00
I\-*A (R/1)
* Harness
31
0810 404 01
32
0830 611 06
33
0830 611 03
34
0820 808 01
35
0820 902 UA
36
0820 654 00
37
0820 655 01
1
Hl21 .....
1
Hl21 .....
-
REM ARK S
I)':::
MA I NOVERH I.
1
1
1
1
I. 6dx18. 2Dxllnx71L
1
1.4dxI80x13nx7IL
1
1
1112
1
1112
1
1
1I10X40
1
MID
1
1
1
Key No. 30-
6
U5X25
6
115
2
M3X25
2
113
2
13
1
1.
M16x50
1
M16
1
~"\" ~:$7"(?T-7)"
* Cable, Cabtyre
. ::1*9:$7
* Connector
~"\"':I~
* Cap
T::J.-7
* *Tube
::1*??
* Connector
a:••:r
* Terminal
7J1'(-
1
t/l4x50
VCT
0.75x2cX400mm
1
1
1
l=6OmIL
1
2
2
* Cover
i1 •
NOTE
IBI
MODEL HC230
I~_vt-­
::: \"
A'"
':I
T*!.n:
LIMIT SWITCH ASS'Y
®
REV No.
SHEET No. 12-18
D
1
);?f
~)
10
1
38
5
(
34
~
29
flliQiii
28
4.
22
~:--_40
43
~
~
16
42
-(
37
32
0-14
IHI
MODEl..
He230
~-IJ";/Ij'
11
.:L='!lt--M.tr
. COOLING UNIT ASS'Y
~17
18
G)
•
jUtilt-iit _&fa
PAR
KEY No.
0
.~
T
N o.
0857 541 UA
1
0857 541 01
2
0857 541 02
3
0857 541 03
4
0857 541 04
5
0857 541 05
5 -1
0857 541 51
6
0857 541 06
0
E
:B
&fa
S
C
R
I
P
fai
T
I
o
0857 541 52
7
0857 541 07
8
0857 541 08
~-I) ,;/!f .::t=~ ~ ~-A (..1=..)
* Case, Coo ling un i t (upper)
~-I) ,;/!f .::t=~ ~ ~-A ('"'FfIII)
* Case. Coo ling un it (lower)
5:;.:r.-? .:::L=~ ~
* 1f..{7
Radiator unit
* lUtH
Pipe
0857 541 09
10
0857 541 10
11
0857 541 11
12
0857 541 12
13
0857 541 13
14
0857 541 14
15
0857 541 15
16
0857 541 16
17
0857 541 17
18
0851 541 18
19
0857 541 19
20
0857 541 20
21
0851 541 21
22
0857 541 22
23
0851 541 23
24
0857 541 24
25
0851 541 25
26
0857 541 26
21
0851 541 27
28
0857 541 28
29
0857 541 29
30
0857 541 30
31
0857 541 31
32
0857 541 32
1
iI
HI
'If
• •
S E R I AL N o.
:if
REM ARK S
HL21-
1
1
1
1
* Evaporator
o U,;/!f
* '0' Ring
7:J.-7
* oLiquid
tube
I)
* '0' Ring
1
1
1
1
I'<JI-7
* Expansion
valve
"!i"-'::A?
1
* Thermister
(THI)
';/
* Packing
I~JI-7 *)v:Sf'
* Holder, Remote valve
v"\''7 ~
* Shaft
*1'<}v7an
* Water valve Ass'y
~5,;/7
* Clamp
7~v:J.
* Bushing
*-A
* Hose
~5,;/7
* Clamp
If..{ 7 ~ 5 ';/7
* Clamp, Piping
?~ ~';/!f *:;
* Screw, Tapping
7v-~
* Plate
-:t5~~~
* Bracket
;tt}v ~ II*M
* Bolt with Washer
Mf:l4*
* Insulator
7CY '77';/
* Fan. Blower
7~~
* Nut
* 11*
Washer
-=£;-?an
* Motor Ass' y (MB)
-:tc'] V:;A?
* Register, Blower (RBI
* Packing
1f..{7
* Pipe
?~ ~';/~ *:; IIflM
* Screw, Tapping with washer
.t-t*:;
* Screw, Binding
-=£;-?an
* Motor Ass' IMWV)
I'(~:t=-
9
•
fit
li:Jlii
Q' TY CHAN.
~-U ';/~ .:::L=~ ~an
Cooling Unit Ass'y
';/~
6 -1
N
1
1
1
1
1
1
1
2
2
1
10
1
1
8
1
1
1
1
1
1
I'(~:t=-';/
y
1
1
3
3
1
~ It
NOTE
IBI
MODEL HC230
?
..;;-!J..
Ill:
1'
*
COOLING UNIT ASS'Y
- I~
~
.::1.="':I
®
REV-No.
SHEET No. 12-20
o
.l.ttitf.ft
KEY No.
•
{fa
41ft
PAR T
N o.
33
0857 541 33
34
0857 541 34
35
0857 541 35
36
0857 541 36
37
0857 541 37
38
0857 541 38
39
0857 541 39
40
0857 541 ·40
41
0857 541 41
42
0857 541 42
ftIl
0
tJl'{-
~
{fa
E
S
R
C
I
P
T
I
fiji
o N
7""- t-
* Cover
plate
{J'5~-;/
* Clamp. Piping
AI'{-"!t .
* Spacer
~~e~~ *~
* Screw. Tapping
*$)Ii*f.t
* Screw with Washer
* .t-t*~
Screw. Binding
{J'5~-;/
* Clamp
{J'5~-;/
* Clamp
{J'5~-;/
* Clamp
7'5'7~'"
* Bracket
!J 1,1- -E ",an
* Set
Ass' Y. Re I ay (RlB. RLCCI
1)1,1* Rei ay Ass' y
~J" '" Ii*t-t
* Bolt
with Washer
7~'"
* Nut
I::-~ *J"~
* Holder.
Heater
* Packing
* Packing
0857 541 43
43 -1
0857 541 53
44
0857 541 44
45
0857 541 45
46
0857 541 46
48
0857 541 47
0857 541 48
jI
• •
1ft it
SERIAL No.
,...
REM ARK S
1
1
2
4
2
1
1
3
1
2
WCOVER WATER PROD
2
WIO COVER W. P.
1
1
4
I'{~::t:-~
47
CHAN.
1
~
43
• :a.1!E
III
Q' TV
1
I'{~::t:-~
1
it •
NOTE
IBI
MODEL HC230
?
. 11
IJ ;/
-I
.:::L'=' "':J
In:
1-- ..
COOLING UNIT ASS'Y
®
REV No.
SHEET No. 12-20
..
D
SECTION 13 .
TOOLS & ACCESSORY
17
16
,l-------i
i
i
I
i
i
L: _________________
I
~
35
42
39
HC230 F38005902 F38009200 F38013200
IHI
MODEL HC230
:& ~~5EJ
TOOLS & ACCESORY
[]
I~
® D
REV NO.
SHEET NO. 1 3 - 1
JtlfHliJ
KEY No.
0
11m. .it
PAR T
m.
II
N o.
0
E
S
C
:f!I
R
I
P
ff.I\
T
I
o
N
III. (Rl9)
X F380 059 02
1
0931 390 80
2
0931 303 03
3
0931 170 10
4
0931 170 08
5
0931 170 06
6
0931 170 05
7
0931 170 04
8
0931 170 01
Tool
'.!I-Ji-
ift~~~.
* Box, Tool
t:7-1' J"<
* Driver (+)
"'''.V~T
* Wrench,
Hex.
*
"'''.V~T
Wrench, Hex.
"'''.V~T
Wrench. Hex.
*
"'1fI.V~T
* Wrench, Hex.
"'A.v~T
* Wrench. Hex.
"'''.V~T
* Wrench,
Hex.
J:tC~/'t;-
9
•
It
Eli'!!
Q' TV CHAN.
0931 010 46,
* Spanner,
Single End
J:tC~/'t;-
10
0931 010 41
11
0931 010 36
12
0931 DID 27
13
0930 136 41
14
0930 127 30
15
0931 010 55
16
0931 092 55
17
0931 195 15
18
0931 165 06
19
0931 185 12
* Spanner, Single End
J:tC~/'t;* Spanner. ~ingle End
J:tC~/'t;* Spanner, Single End
iiliC~/'t;* Spanner. Dubie End
iilUC~/'t;* Spanner. Dubie End
J:tC~J't;* Spanner. Single End
7TZ~'" V~T
* Wrench, BoxHex.
7TZ ~ ,.. I\~ t:)"
* Handle, Ratchet
.r.+~7~Ya ~ 1'(-:* Bar. Extens i on
T I\~ t:Ji* Handle, 'T'
* Socket
* Socket
* Socket
* Socket
'.)".~'"
* Socket
* Socket
* Socket
'.)".~,..
* Socket
iIIIilt."
* Oller
VIJ-~ 1I~
* Gun, Grease
1
iI
'"
'Ii
• •
S E R I A L N o.
lilt
REM ARK S
HL21-
1
TB-80
1
L=75
1
A=10 (MI2)
1
A=8 (MID)
1
A=6 (M 8)
1
A=5 (M 6)
1
A=4 (M 5)
I
A=I.5
1
B=46 (M30)
1
B=41 (M30)
1
B=36 (M24)
1
B=27 (PF1I2)
1
36x41
1
27x30
1
B=55 (M36)
1
55
1
L=380
1
12.7x150
1
12. 7x300
1
F=46 (M30)
1
F=36 IM24)
1
F=30 tM20)
1
F=24 (M16)
1
F=19 (M12)
1
F=17 IMI 0)
1
F=13 1M 8)
1
F=10 (M 6)
1
180
1
LS-800
'.)".~,..
20
0931 135 46
'.)".~,..
21
0931 135 36
'.)".~,..
22
0931 135 30
'.)".~,..
23
0931 135 24
24
0931 135 19
'.)".~,..
25
0931 135 17
'.)".~,..
26
0931 135 13
27
0931 135 10
28
0931 380 02
29
0931 370 10
30
-----------
31
-
---
t:7-1' 1"< (-)
32
0931 301 04
33
0931 170 14
34
0930 122 24
l'! •
* Driber
~A.v~T
* Wrench, Hex.
iililJ~/'t;* Spanner Dubie End
1
L=100
1
A=14 (3/4)
1
22x24
NOTE
IHI
MODEL He230
IA &. IIf.t JI.§i
TOOL &ACCESSORY
®
REV No.
SHEET No. 13-1
..o
R,I:H •
.§!}
KEY No.
rim. .It
PAR T
N o.
m.
ill
0
E
iN- t-
S
C
:g
R
I
P
T
I
i$
o
• :a.1i
Ii
N
Q' TY
0931 510 51
* Port Power
36
5801 216 02
37
0931 109 30
38
0931 210 08
39
0830 401 00
* HaliRler
i:';/::F-V';/T
* Wrench, Monkey
/=J-'f1'
* Pller
• • ::F,\,':I/
* Cap, Short-Ci rcui t
1ft
~
•
S E R I A L N o.
41
40
X F380 277 11
JIfotJlil (Rill
Accessory
1
At-V-j-.
1tt'~a';/
* Strainer, Suction
v" ';/ ,..
* Element
l:. v" ';/ ,..
-
REM ARK S
2
1\,;/":1-
0787 408 UA
;a
J~I]-
35
41
CHAN.
1
2.7kx300
1
300
1
L=200
1
2nd. Throwout Ci r.
HL21-
1
l:.
42
0787 407 UA
43
Or 55 130 03
44
0760 717 20
45
0760 716 70
46
0760 715 90
47
0760 715 35
48
0760 710 20
1
* Element
• O' I) '/!/ (fl!JJJiIII';-';/9)
* Ring, '0' (Tank, 01 Il
• O' !J ';/!/ (fFJJJiIII';- ';/9)
* Ring, • 0' {Tank, Oi II
• O' !J ';/!/ (=J-'f ';/7.., )v';-)
* Ring, • O' (Fi I ter, Line)
• O' !J ';/!/ (=J-'f ';/7.., Jv?)
* Ring, • O' IFi Iter, Line.
• O' !J ';/!/ (=J-'f ';/7.., Jv?)
*Ring, '0' (Filter, line)
1
1
G220-90B
1
G170-90B
1
G90-90B
2
G35-90B
1
P20-90B
it II
NOTE
IBI
MODEL HC230
Iii
:r-= &. IJH 118lJ
TOOL &ACCESSORY
0
REV No.
SHEET No. 13-1
•o
2009 ~ 3.FJ
Pub I i shed,
March 2009
I~- ';I jJ ~ r:J
'f
He 230 PARTS CATALOG
• •&rt§Mi"m
IHUI••it~~
-:;I r:J ~ 'J I---ttm- "$
Editing &Publishing Office
IHI Construction Machinery Limited
Product Support Department
T 236-8611 ~~JlI!!iUI~iP~;RI&HB~BIT 3174
3174 Syowa-machi, Kanaz~wa-ku, Yokohama, Kanagawa, 236-8611, Japan