The Effect of Thermal Transient on the Leakage Current of Metal Oxide Arresters A. Dlamini, P. Bokoro and W. Doorsamy Department of Electrical and Electronic Engineering University of Johannesburg Johannesburg, South Africa Abstract— The operation of surge arresters depends on the insulating packaging of zinc- oxide (ZnO) utilized in arresters. The leakage current within the arrester increases due to the decay on the insulating property. The decaying of the insulating property will increase leakage current within the arrester. The over-voltage that is generated from surges is clamped by the nonlinear characteristics of the ZnO block and is neutralized to its regular level. In this paper, an experiment has been conducted to monitor the leakage current behaviour at different thermal and ac low voltage stresses. The metal oxide varistors (MOVs) were subjected to thermal degradation under ac field voltage stress. Measured results from the MOV samples exposed to the electrical field and thermal stresses are presented and the leakage current behaviour is analysed. During the time of measurement, it was observed that the leakage current is affected by the applied temperature and voltage. The results obtained illustrate that as soon as the reference temperature approaches higher temperature a high rise in leakage current is generated and self-healing phenomenon is clearly observed during the thermal transient. Keywords— Surge Arresters, Leakage Current, degradation, thermal transient. I. INTRODUCTION In the past few years, the new version of high voltage surge arresters (metal oxide-based) turned out to be more significant in surge protection. The reason for that is: compared to classic SiC surge arresters, metal oxide arresters have significant favourable properties: for example, a small size which allows quick reaction for steep discharge current and higher protective performance. Numerous ways of observing the condition of a ZnO surge arrester in service have been introduced before in literature. Most of the strategies depend on estimating the leakage current of the arrester since the condition of metal oxide surge arresters is best indicated by its resistive component of the continuous leakage current [1, 2]. Humidity may cause a significant increase in the continuous resistive current due to precipitated ageing of the ZnO arresters, as opposed to a transient rise in the resistive leakage current brought about by the temporary increase in arrester temperature [3, 4]. The development of ZnO surge arresters comprises of a very simple structure [5]. Metal oxide surge arrester (MOSA) devices are indispensable for clamping surges in electrical power transmission and distribution equipment. Recent studies together with field experiment have shown that monitoring of these devices is carried out where protection of critical components is required. This paper presents the impact of thermal transient on the leakage current of the MOV. The aim of this work is to investigate the leakage current behaviour at different ac low voltage and thermal stresses. The results show that as the test temperature approaches temperature threshold a high leakage current is obtained and as the temperature is at the initial stage of holding time high fluctuations are observed and selfhealing is exhibited to help the arrester to conduct to another thermal stress. II. BACKGROUND A. Thermal characteristics of MOSA’s The absorption capacity of the thermal energy is considered as the maximum energy level infused into the arrester, to allow it to cool down and reach its normal operating temperature [6]. The electrical power loss due to continuously applied, power, frequency and voltage are depending on the temperature [7]. However, the power loss increases proportionally when the temperature increases. On the other hand, the arrester gets exposed to heat and it separates a partial amount of heat into the surrounding area. Undeniably, the heat flow value also rises with temperature, however, not the same as the power loss does [7, 8]. During thermal transient, if the applied temperature exceeds the reference temperature the arrester explodes protecting the equipment. The current flowing through the arrester is thermally activated like in any semiconductor devices. The overheating risk increases due to high energy short time lightning strike and long-time overvoltage hazard. As soon as the temperature increases the leakage current increases too due to the power of the electrical resistance [8]. B. Leakage current characteristics The leakage current consists of two components which are resistive and capacitive currents [9]. The resistive component of the current consists of the non-linear resistance, it is suitable for the joule heating within the semiconductor and it is thermally stimulated which is why it is the most significant in an arrester [10]. The study shows that the popular method which can extract the resistive leakage current from the total current is a third-order harmonic investigation but it has a high risk of measuring errors and gives high misconceptions[9]. When the MOV is exposed to thermal stresses at a specific applied voltage, the internal current increases with time. Nonlinear current flows through the terminals of MOV under the normal operating condition and low leakage current flow in the arrester. However, overvoltage increases stress on the arrester and causes high leakage current through the MOV [7, 8]. The increase of leakage current is also caused by the weakening of the insulating properties within the arrester [10, 11]. The voltage and temperature applied to the arrester during the time of measurement influence the leakage current to increase or decrease [12, 13]. 978-1-7281-4162-6/20/$31.00 ©2020 IEEE Authorized licensed use limited to: Auckland University of Technology. Downloaded on June 04,2020 at 06:10:22 UTC from IEEE Xplore. Restrictions apply. III. METHODOLOGY A. Experimental test setup The test setup is given in figure 1 below. On the 380V AC supply, the variac was connected to supply the voltage to the isolating transformer. From the isolating transformer, the end connectors separating negative and positive respectively were connected. The fuses were connected in series with the arresters in case of overshoot the fuse should protect the arrester. The MOV arresters (S20, K385) were connected from the thermal chamber in series with the leakage current data logger. The leakage current was measured in series with the surge arrester and the supply voltage. The leakage current depends on applied voltage and temperature at the time of measurement. The MOV arresters (S20, K385) were connected in the lab and measurements were taken at different temperature and voltage. Fig. 1. Experiment set-up. B. Thermal Degradation The leakage current was investigated under thermal degradation where the heating chamber described in [14] was supplying thermal stresses to metal oxide surge arrester. Figure 2 below shows the heating program of temperature versus time which was programmed on the heat chamber, it consists of holding time (transition), ramp time(slow heating), T1 (surface temperature) and T2 (highest set temperature). The ramp time was set to be constant for 4 minutes whereas the holding time was 10 minutes for all the experiments. This figure shows that the high temperature used for this experiment is 160℃ (T2). The thermal chamber is independently supplied from a three-phase supply. C. Surge Arrester parameters The samples used are based on reasonable measured values. The experiment was built up in the lab as shown in figure 1. The MOVs were then subjected to degradation under different voltages and temperature. Table 1 below shows the arrester test parameters. The technical specification and size of MOV samples used in this study have been defined. TABLE 1: TEST PARAMETERS Description Value Source voltage(V) 380V (ZnO) surge arresters 5 Reference temperature 85℃ Diameter 20mm Protection Voltage(Vo) 400V D. The V-I Characteristic curve The leakage current, voltage measurements and thermal degradation test are deliberated. The different MOV samples were used to conduct thermal degradation to monitor the leakage current behaviour of the arrester. The 50 Hz ac thermal degradation test is performed to monitor the long-term leakage current of MOV varistor samples. The V-I curve is performed on non-degraded and degraded samples to compare the effect of thermal degradation. The V-I characteristic curves obtained for degraded and healthy arresters are indicated in figure 3. These figures show the rise on the leakage current, with the degraded MOV having high current as the temperature was elevated. It is revealed that the more the arrester is exposed to thermal transients the more it approaches failure, which is why it needs to be monitored. Fig. 3. V-I characteristic curve showing the comparison of the measured leakage current on healthy and degraded MOV arrester. IV. Fig. 2. The heating program performed on the Heat Chamber. RESULTS AND DISCUSSION The results were analyzed using the MATLAB software and they are presented below. The experiment was run in the lab and these results were obtained. The presented results are only for 140℃ and 160℃ thermal stresses and they are for different samples of metal oxide varistors. Authorized licensed use limited to: Auckland University of Technology. Downloaded on June 04,2020 at 06:10:22 UTC from IEEE Xplore. Restrictions apply. The plot on figure 4 below the temperature was set to 160℃ at 360V. As the temperature is applied (stressing the MOV) the leakage current starts rising. The MOV heats up heavily due to upper-temperature limit, then the MOV cools down before the next current stress can be absorbed the cooling down is interpreted as self-healing of the MOV. This was at a holding time for a period of 3 hours, but there's not much of a change on the behaviour as the fluctuations range from 1.79 × 10−4 A to 1.84 × 10−4 A with an average of 1.82× 10−4 A. Fig. 6. Comparison of leakage current at different voltages showing large fluctuations in leakage current at the highest voltage and both having the same average. Table 2 below shows the measured leakage current of the degraded samples after it reached the highest set temperature which was set to (a)160℃ at 360V and (b) 160℃ at 300V, it can be seen that the temperature was constant throughout and the voltage kept on fluctuating due to high transients. At high voltages, the resistance of the varistor is small, which allows it to compress transients to safe levels. Fig. 4. Leakage current measured at the holding time, the fluctuations in leakage current range from 0.179 to 0.185mA with the average of 0.182mA. Figure 5 presented below displays the results where the thermal stress was set to 160℃ and the voltage was set to 380V. This was during the initial period of the transition (holding) time where thermal transient is being experienced and the results show larger leakage current fluctuations for this plot and self-healing phenomenon occurs more often. The higher oscillations are caused by the high ac thermal stress. Fig. 5. Leakage Current measured at 160℃ and 380V showing high fluctuations during thermal transients and self-healing being more visible. Figure 6 below shows the results of the leakage current with X1 showing the measured leakage current at 380V and the red line (X2) indicates the measured leakage current at 300V. The surge arresters were stressed with a temperature of 160℃. The cooling down of the MOV shows that the MOV was struggling to fail so it exhibits self- healing for it to conduct to the next stress. During the self-healing process, there are higher oscillations before reducing to an average. Higher voltage stresses show larger fluctuations on the leakage current during thermal transients. On this figure, it is observed that even though the voltages are different the leakage current fluctuations under both voltage stresses tend to similar average being 0.086mA. TABLE 2: MEASURED VALUES Time (Min) Leakage Current (mA) Highest set temperature (T2) Voltage (V) 11:47:30 1.90E-04 160℃ 380 11:49:10 1.90E-04 160℃ 380 11:50:50 1.91E-04 160℃ 380.5 11:52:30 1.91E-04 160℃ 380.8 11:54:10 1.90E-04 160℃ 380 11:55:50 1.89E-04 160℃ 379.9 11:57:30 1.89E-04 160℃ 379.7 11:59:10 1.90E-04 160℃ 380 12:02:30 1.90E-04 160℃ 380 15:00:30 1.34E-04 160℃ 300 15:01:00 1.35E-04 160℃ 301.2 15:01:30 1.33E-04 160℃ 300.5 15:02:00 1.35E-04 160℃ 305.2 15:02:30 1.33E-04 160℃ 302.89 15:03:00 1.34E-04 160℃ 300 15:03:30 1.35E-04 160℃ 303.1 Figure 7 below shows the leakage current behaviour where the MOV was subjected to thermal stresses of 165℃ and 380V. The fluctuations are due to that the MOV was approaching failure but as a result, it exhibits self- healing in the process for it to conduct other current stress. But it can be noticed that the fluctuations are not as big as the one in figure 6, the experiment was conducted on different samples and different voltages. The results were obtained from holding time to ramp time before the temperature reached a steady state. From 0 to 0.58 it was on holding time and from 0.58 minutes upwards it was on ramp time approaching steady state. Authorized licensed use limited to: Auckland University of Technology. Downloaded on June 04,2020 at 06:10:22 UTC from IEEE Xplore. Restrictions apply. temperature was set to 80℃ and maximum temperature was set to 140℃ at 360V. The thermal transient plays a huge role in the degrading of MOV arresters. As shown that the leakage current increases rapidly before it reaches holding time. Fig. 7. Leakage Current behaviour at 160℃ and before it reached steadystate temperature. Figure 8 below shows the relationship between leakage current behaviour and time at thermal stress of 160℃ and ac low voltage of 360V its performance is similar to the one on figure 4 even though the samples are different and times are different. It was observed that the voltage only has an effect on the amplitude of the leakage current but it does not affect the behaviour. This was at the closing stage of holding time. Fig. 8. Time Versus Leakage Current at 360V on the closing stage of holding time. Figure 9 below interprets the results in milliseconds to display a closer look at the behaviour of the leakage current using the same temperature and voltage as figure 8. In this figure, it was observed that the oscillations were not that fast compared to other results this was due to the fact that the experiment was at the end of the holding time. The results were measured just before the temperature started cooling down. Fig. 10. Leakage current measured during the transient temperature (ramp time) the temperature was still rising from the reference to the highest set temperature. V. The leakage current behaviour on MOV has been investigated in this paper where the MOV’s were subjected to thermal degradation at different temperatures and voltages. Thermal transients increase the leakage current due to the increase of the ageing level of the metal oxide varistor, it also rises with time and temperature the moment a voltage is supplied. This is due to the generated heat of the input power (RI2) which is radiated from the surface as the temperature approaches a steady-state. As soon as thermal stress is applied the higher the rise in temperature, the higher the leakage current. As the degradation continues, the maximum continuous voltage (MCOV) is lowered to a level that the MOV conducts continuously. It was also observed that the higher the voltage, the higher the fluctuations and the arrester exhibits self-healing more often. VI. REFERENCES [2] [3] [4] It is apparent that as soon as the reference temperature approaches the maximum temperature (T2) a sharp rise in the nominal leakage current is triggered. Because of the thermally activated conduction, in the arrester, the heat dissipation is out of control. Figure 10 is showing how the leakage current was triggered as the temperature was still rising (ramp time) from the reference to the highest set temperature. The reference ACKNOWLEDGMENT The financial support of the Eskom Power Plant Engineering Institute is acknowledged. Also, the University of Johannesburg for availing their calibrated equipment and facilities is acknowledged. [1] Fig. 9. Leakage current measured in milliseconds a few minutes before the temperature started cooling down to finish the test. CONCLUSION [5] [6] [7] J. Lundquist, L. Stenstrom, A. Schei and B. 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