SUPPLY OF FIRE FIGHTING SYSTEM 1 ISOLATION VALVE (GATE VALVE) 4f-3f Worldwide Contacts www.tyco-fire.com Resilient-Seated Gate Valves Outside Screw and Yoke General Description TYCO Resilient-Seated Gate Valves are used in Fire Protection Systems for on/off operation. End connection configurations including Flange by Flange, Flange by Groove, and Groove by Groove are available. The ductile Iron body weighs approximately 50% less than conventional cast iron valves, which allows easier handling on site and reduced shipping costs. The fully encapsulated EPDM ductile iron Wedge ensures bubble-tight sealing. Valve components are either inherently corrosion-resistant or protected with fusion-bonded epoxy resin coating for a long, dependable service life and enhanced UV protection in exposed installations. This valve is one of the lightest, most durable gate valves on the market today. Its design features and material selection criteria fulfill the need for a dependable, long life and easy to operate gate valve. NOTICE Never remove any piping component nor correct or modify any piping deficiencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance. It is the designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data are not exceeded. Material and gasket selection should be verified for compatibility with the specific application. Always read and understand the installation instructions. TYCO Gate Valves described herein must be installed and maintained in compliance with this document, in addition to the standards of any other authorities having jurisdiction. Failure to do so may result in serious personal injury or impair the performance of these devices. Technical Data The owner is responsible for maintaining their mechanical system and devices in proper operating condition. The installing contractor or device manufacturer should be contacted with any questions. Approvals UL Listed FM Approved Sizes 2˝ (DN50), 2-1/2˝ (DN65), 3˝ (DN80), 4˝ (DN100), 6˝ (DN150), 8˝ (DN200), 10˝ (DN250), and 12˝ (DN300) Maximum Working Pressure UL - 300 psi (20,87 bar) FM - 232 psi (16 bar) Flanges ASME B16.1/ASME B16.42 EN 1092-2/ISO 7005-2 Drilled to ANSI 125/150 or PN10/PN16 Materials of Construction See valve parts list, Figure 1. Page 1 of 6 NOVEMBER 2012 TFP1540 TFP1540 Page 2 of 6 15 14 16 17 12 9 10 22 11 17 13 13 9 8 19 7 20 18 6 18 4 21 14 3 2 1 5 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION QTY. Wedge .......................... 1 Wedge Nut ................... 1 Stem Pin ....................... 1 Sealing Gasket ............. 1 Sealing O-Ring ............. 3 Stem Guide .................. 1 Stem O-Ring................. 2 Compression Washer ... 1 Top Gland..................... 1 Washers ....................... 2 Top Nut ........................ 2 Handwheel ................... 1 Yoke ............................. 1 Stem ............................. 1 Gland Stud ................... 2 Gland Hex Nut .............. 2 Flat Washer .................. 4 Bonnet .......................... 1 Screw Grouting ............. 1 Bonnet Screw ............... 4 Body ............................. 1 Yoke Hex Nut ............... 2 MATERIAL EPDM Coated Ductile Iron Bronze Stainless Steel EPDM NBR Bronze NBR Stainless Steel FBE Coated Ductile Iron Bronze Bronze FBE Coated Ductile Iron FBE Coated Ductile Iron Stainless Steel Zinc Coated Carbon Steel Zinc Coated Carbon Steel Zinc Coated Carbon Steel FBE Coated Ductile Iron Activated Resin Black Oxide Carbon Steel FBE Coated Ductile Iron Zinc Coated Carbon Steel FIGURE 1 OUTSIDE SCREW AND YOKE GATE VALVE ASSEMBLY Installation In piping systems, TYCO ResilientSeated Gate Valves should be located where operation, inspection, and maintenance are readily accessible. Care and Maintenance The TYCO Resilient-Seated Gate Valves must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. After placing a fire protection system in service, notify the proper authorities and advise those responsible for monitoring proprietary and/or central station alarms. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority having jurisdiction. The installing contractor or product manufacturer should be contacted relative to any questions. Any impairments must be immediately corrected. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. See Figure 1 for valve components referenced in this section. Debris lodged in the sealing area of the Wedge (1) may cause the valve to close hard. Backing off the Handwheel (12) and closing it again, several times if necessary, can correct this problem. The valve should never be forced to seat by applying a wrench or extension to the Handwheel (12), as it may distort the valve components or score the sealing surfaces. All replacement parts must be obtained from the manufacturer to assure proper operation of the valve. At initial valve installation the Gland Hex Nuts (16) should be left only finger tight to allow the Gland (9) to remain in a relaxed state during normal valve operation. For applications where the valve is subject to vibration, a non-hardening thread sealant may be applied to the Gland Hex Nuts (16) to prevent self-loosening and subsequent disengagement of the Gland (9). If leakage past the Sealing O-Rings (5) occurs, evenly tighten the Gland Hex Nuts (16) until the leakage ceases. TFP1540 Page 3 of 6 OPEN SHUT CL1 CL2 L L FLANGE x FLANGE FLANGE x GROOVE Nominal Valve Size Nominal Pipe Size ANSI Inches DN O.D. Inches (mm) L CL1 CL2 2 DN50 2.375 (60,3) 7.00 (178) 15.55 (395) 2-1/2 DN65 2.875 (73,0) 7.50 (190) – DN65 3.000 (76,1) 3 DN80 L GROOVE x GROOVE Nominal Handwheel Turns to Fully Operate (Open or Shut) Approx. Weight FxF Lbs. (kg) Approx. Weight FxG Lbs. (kg) Approx. Weight GxG Lbs. (kg) 13.07 (332) 13 29.8 (13,5) 27.6 (12,5) 25.4 (11,5) 16.14 (410) 13.31 (338) 16 35.3 (16) 30.9 (14) 26.5 (12) 7.50 (190) 16.14 (410) 13.31 (338) 16 — 30.9 (14) 26.5 (12) 3.500 (88,9) 8.00 (203) 18.9 (480) 14.96 (380) 20 41.9 (19) 36.4 (16.5) 30.9 (14) 4 DN100 4.500 (114,3) 9.00 (229) 22.56 (573) 17.72 (450) 20 57.3 (26) 50.7 (23) 44.1 (20) – DN150 6.500 (165,1) 10.50 (267) 29.53 (750) 23.31 (592) 25 — 88.2 (40) 79.4 (36) 6 DN150 6.625 (168,3) 10.50 (267) 29.53 (750) 23.31 (592) 25 97.0 (44) 88.2 (40) 79.4 (36) 8 DN200 8.625 (219,1) 11.50 (292) 37.64 (956) 29.45 (748) 34 154.4 (70) 143.3 (65) 110.3 (50) 10 DN250 12 DN300 10.750 (273,1) 12.750 (323,9) 13.00 (330) 14.00 (356) 46.26 (1175) 51.89 (1318) 34.96 (888) 39.57 (1005) 264.6 (120) 330.8 (150) 242.6 (110) 297.7 (135) 220.5 (100) 275.6 (125) Nominal Dimensions Inches (mm) 42 50 FIGURE 2 OUTSIDE SCREW AND YOKE GATE VALVE NOMINAL DIMENSIONS TFP1540 Page 4 of 6 Nominal Valve Size Nominal Dimensions in Inches (mm) ANSI Class 150 ANSI Inches DN ISO 7005-2 PN16 Dim. A Dim. B Qty. N Dim. A Dim. B Qty. N 2 DN50 4.75 (120,5) 0.75 (19) 4 4.92 (125,0) 0.75 (19) 4 2-1/2 DN65 5.50 (139,5) 0.75 (19) 4 5.71 (145,0) 0.75 (19) 4 3 DN80 6.00 (152,5) 0.75 (19) 4 6.30 (160,0) 0.75 (19) 8 4 DN100 7.50 (190,5) 0.75 (19) 8 7.09 (180,0) 0.75 (19) 8 6 DN150 9.50 (241,5) 0.88 (22) 8 9.45 (240,0) 0.88 (23) 8 8 DN200 11.75 (298,5) 0.88 (22) 8 11.61 (295,0) 0.88 (23) 12 10 DN250 12 DN300 14.25 (362,0) 17.00 (432,0) 1.00 (25) 1.00 (25) 13.98 (355,0) 16.14 (410,0) 1.13 (28) 1.13 (28) 12 12 Dim. A Bolt Circle Diameter Dim. B Bolt Hole Diameter Qty. N Number of Bolt Holes 12 12 FIGURE 3 GATE VALVE FLANGE NOMINAL DIMENSIONS 600 800 1000 20000 NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI) 0.30 30000 0,020 0.20 0,010 0,009 0,008 0,007 0.10 0.09 0.08 0.07 0,006 0,005 0.06 0.05 100 0,004 200 300 400 600 800 1000 2000 3000 4000 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH A GATE VALVE FRICTION LOSS 6000 10000 NOMINAL PRESSURE DROP IN BAR (1 PSI = 0.06895 BAR) 400 FLOW RATE IN LITRES PER MINUTE (LPM) (1 GPM = 3.785 LPM) 2000 3000 4000 6000 10000 TFP1540 Page 5 of 6 Nominal Valve Size Nominal Pipe Size ANSI Inches DN O.D. Inches (mm) Flange x Flange ANSI Class 150 Flange x Flange ISO 7005-2 PN16 Flange x Groove ANSI Class 150 Flange x Groove ISO 7005-2 PN16 Groove x Groove 2 DN50 2.375 (60,3) TMRX-050-000-3 TMRX-050-000-1 TMRT-050-060-3 TMRT-050-060-1 TMRG-050-060-4 2-1/2 DN65 2.875 (73,0) TMRX-065-000-3 TMRX-065-000-1 TMRT-065-073-3 TMRT-065-073-1 TMRG-065-073-4 – DN65 3.000 (76,1) — — TMRT-065-076-3 TMRT-065-076-1 TMRG-065-076-4 3 DN80 3.500 (88,9) TMRX-080-000-3 TMRX-080-000-1 TMRT-080-089-3 TMRT-080-089-1 TMRG-080-089-4 4 DN100 4.500 (114,3) TMRX-100-000-3 TMRX-100-000-1 TMRT-100-114-3 TMRT-100-114-1 TMRG-100-114-4 – DN150 6.500 (165,1) — — TMRT-150-165-3 TMRT-150-165-1 TMRG-150-165-4 6 DN150 6.625 (168,3) TMRX-150-000-3 TMRX-150-000-1 TMRT-150-168-3 TMRT-150-168-1 TMRG-150-168-4 8 DN200 8.625 (219,1) TMRX-200-000-3 TMRX-200-000-1 TMRT-200-219-3 TMRT-200-219-1 TMRG-200-219-4 10 DN250 10.750 (273,1) TMRX-250-000-3 TMRX-250-000-1 TMRT-250-273-3 TMRT-250-273-1 TMRG-250-273-4 12 DN300 12.750 (323,9) TMRX-300-000-3 TMRX-300-000-1 TMRT-300-324-3 TMRT-300-324-1 TMRG-300-324-4 Part Number TABLE A OUTSIDE SCREW AND YOKE GATE VALVE PART NUMBERS Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Refer to Table A for a complete list of part numbers. 2 AUTOMATIC AIR VENT 4f4f CLASS 125 /PN16 /JIS 10K Flanged Orifice Air Valve Fig. 9101 Pressure Temperature Ratings Working pressure 16bar Testing Pressure Working Temperature Shell:24bar Seal:17.6bar -10 to 100 Material Specification Part Body Orifice Cover Air Release Nipple Screw Plug Float Ball Ball Seal Orifice Material Ductile Iron Ductile Iron Brass Brass ABS ISO2580 EPDM EN Spec. EN-JS1050 EN-JS1050 EN 12165 CW603N EN 12165 CW603N Commercial Commercial H L Dimensions mm inch DN L H 25 1 147 185 40 1-1/2 224 187 50 2 273 214 65 2-1/2 273 214 GALA RS INC WORLD HEADQUARTERS 80 3 283 244 100 4 302 270 125 5 353 323 150 6 353 323 200 8 433 401 11200 WESTHEIMER SUITE 201 HOUSTON TX 77042 USA www.galars.info 250 10 491 450 57 3 BUTTERFLY VALVE BFV-300 4f5f Worldwide Contacts www.tyco-fire.com Model BFV-300 Butterfly Valve Wafer Style General Description Technical Data The TYCO Model BFV-300 Wafer Style Butterfly Valves are indicating type valves designed for use in fire protection systems where a visual indication is required as to whether the valve is open or closed. They are used, for example, as system, sectional and pump water control valves, and are suitable for installation between ANSI Class 125/150 flanges as well as PN10/16 flanges without the need for flange gaskets. Sizes: ANSI Inches (DN) For applications requiring supervision of the open position of the valve, the Gear Operators for the Model BFV-300 Butterfly Valves are provided with two sets of factory installed internal switches each having SPDT contacts (Ref. Figure 3). The supervisory switches transfer their electrical contacts when there is movement from the normally open disc position during the first two revolutions of the handwheel. 300 psi (20,7 bar) NOTICE The TYCO Model BFV-300 Wafer Style Butterfly Valves described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. 2-1/2 (DN65), 3 (DN80), 4 (DN100), 5 (DN125), 6 (DN150), 8 (DN200), 10 (DN250) Approvals UL Listed FM Approved CE Certified All laboratory listings and approvals are for indoor and outdoor use. Maximum Working Pressure Maximum Working Temperature 212°F (100°C) in accordance with UL 1091 Materials of Construction Body Ductile Iron ASTM A536 Body Coating Nylon: RILSAN Fine Powders (PA11) Black Disc Ductile Iron ASTM A536 Disc Seal EPDM Encapsulated Upper & Lower Stem AISI 410 Actuator 2-1/2 – 6 Inch (DN65 – DN150): IP 65, bronze traveling nut gearbox with internal dual switch in ductile iron housing 8, 10 Inch (DN200, DN250): IP 65, segmented gearbox with internal dual switch in ductile iron housing For fire protection pressure rating, listing and approval information, contact your TYCO representative. 100% Silicone Free BFV-300 Butterfly Valves are produced and assembled not using silicone lubricants in any form (such as: grease or aerosol spray) and are suitable for paint or oxygen applications. Control Valve Seat Leakage Class IEC 60534-4 CLASS VI (Type C) Control Valve Seat Leakage according to ANSI/FCI 70-2-2006 (ASME B16.104) The owner is responsible for maintaining their fire protection system and devices in proper operating condition. Contact the installing contractor or product manufacturer with any questions. Page 1 of 6 SEPTEMBER 2015 TFP1516 TFP1516 Page 2 of 6 Nominal Dimensions Inches (mm) Nominal Valve Sizes Inches (DN) A B C D E F G H 2-1/2 (DN65) 1.81 (46) 11.67 (296,5) 3.35 (85) 5.45 (138,5) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 1.65 (41,9) 13.4 (6,1) 3 (DN80) 1.81 (46) 12.27 (311,7) 3.58 (91) 5.81 (147,7) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 2.34 (59,5) 14.1 (6,4) — (80) 1.81 (46) 12.27 (311,7) 3.58 (91) 5.81 (147,7) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 2.34 (59,5) 14.1 (6,4) 4 (DN100) 2.16 (55) 13.92 (353,5) 4.29 (109) 6.75 (171,5) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 3.25 (82,6) 15 (6,8) 5 (DN125) 2.4 (61) 16 (406,6) 5.16 (131) 7.93 (201,5) 5.91 (150) 5.79 (147) 2.32 (58,9) 4 (101,6) 26.2 (11,9) 6 (DN150) 2.4 (61) 17.07 (433,6) 5.71 (145) 8.44 (214,5) 5.91 (150) 5.79 (147) 2.32 (58,9) 5.22 (132,6) 24.5 (11,1) 8 (DN200) 2.48 (63) 19.63 (498,5) 6.69 (170) 9.29 (236) 8.86 (225) 8.19 (208) 2.76 (70) 7.3 (185,4) 44.1 (20) — (DN200) 2.48 (63) 19.63 (498,5) 6.69 (170) 9.29 (236) 8.86 (225) 8.19 (208) 2.76 (70) 7.3 (185,4) 44.1 (20) 10 (DN250) 3.03 (77) 23.01 (584,5) 8.27 (210) 11.1 (282) 11.14 (283) 8.19 (208) 2.91 (74) 9.05 (230) 63.9 (29) G 1/2" NPT CONDUIT CONNECTION F GEAR OPERATOR INDICATOR FLAG E HANDWHEEL BODY D B DISC H C A FIGURE 1 MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE NOMINAL DIMENSIONS Weight Lbs. (kg) TFP1516 Page 3 of 6 No. Part Material 01 Body ASTM A-536 Qty. No. Part Material Qty. 1 28 Spring Pin Ø4 x 0.8t x 25 ASTM A-228 1 14 Stem Housing Fe 1 02 Upper Stem AISI 410 1 15 Spring Pin ASTM A-228 1 29 Handwheel ASTM A-536 1 03 Lower Stem AISI 410 1 16 Indicator ASTM A-619 1 30 Bolt (Round) ASTM A-167 3 04 Disc EPDM 1 17 O-Ring NBR 1 31 Plate Washer ASTM A-167 4 05 O-Ring (P12) EPDM 4 18 Cover Gasket Paper 1 32 Switch Assembly — 1 06 Oiless B/R (MB1410) — 4 19 Spring Pin Ø5 x 1T x 25 ASTM A-228 1 33 T/R Bolt ASTM A-307 2 07 End Cap 2-1/2 – 4 Inch EPDM 1 20 O-Ring (P10) EPDM 1 34 Tapping Screw ST3.5 x 7.5 S10C 1 08 Gear Box ASTM A-536 1 21 Worm Shaft AISI 410 1 35 Tooth Washer 4# S10C 1 09 Traveling Nut 2-1/2 – 6 Inch Bronze 1 22 Bushing (1) FD-0205-45 1 36 Lever ASTM A-619 1 09 Segment Gear 8, 10 Inch C3604BD 1 23 Collar FD-0205-45 1 37 Connector — 1 10 Bushing (2) FD-0205-45 1 24 Spring Washer ASTM A-167 4 38 Sticker — 1 11 Cover ASTM A-619 1 25 Hex Bolt M8 x 20L ASTM A-167 2 39 Sticker — 1 12 Bushing Fe 1 26 Hex Bolt M8 x 25L ASTM A-167 2 40 Gasket EPDM 2 13 Headless Wrench Bolt M5 x 7L ASTM A-307 1 27 Gasket Paper 1 41 Spring Pin Ø3 x 0.6T x 25 ASTM A-228 1 34 37 35 No. Part Material Qty. 33 30 36 32 38, 39 28 31 30 29 20 19, 41 17 14 12 18 16 11 15 21 10 22 09 23 08 24 05 25 02 13 27 25 26 40 01 04 03 06 07 FIGURE 2 MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE ASSEMBLY DRAWING TFP1516 Page 4 of 6 400 600 800 1000 FLOW RATE IN LITERS PER MINUTE (LPM) (1 GPM = 3,785 LPM) 2000 4000 6000 10000 20000 9.0 8.0 0,60 7.0 0,50 6.0 0,40 5.0 0,30 3.0 0,20 2.0 0,10 0,09 0,08 1.0 0.9 0.8 0,07 0.7 0,05 0.6 0,04 0,06 0.5 0,03 0.4 0.3 100 200 300 400 600 800 1000 2000 FLOW RATE IN GALLONS PER MINUTE (GPM) 3000 4000 GRAPH A DN65 THROUGH DN250 MODEL BFV-300 BUTTERFLY VALVE NOMINAL PRESSURE DROP VERSUS FLOW 16A 125V/250 VAC CLOSED (RED) S-1 FIRE ALARM COMMON (WHITE) CONTROL PANEL SUPERVISORY CIRCUIT OPEN (YELLOW) END OF LINE RESISTOR OR NEXT DEVICE (GREEN) ACTUATOR CASE GROUND CLOSED (ORANGE) S-2 VOLTAGE SOURCE COMMON (BLACK) OPEN (BLUE) AUX. DEVICE (BELL OR HORN) FIGURE 3 MODEL BFV-300 BUTTERFLY VALVE INTERNAL SWITCH WIRING DIAGRAM WITH VALVE IN OPEN POSITION 6000 NOMINAL PRESSURE DROP IN BAR (1 PSI = 0,06895 BAR) NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI) 4.0 TFP1516 Page 5 of 6 Nominal Valve Size Inches (DN) Part Number PSI (bar) Flange Face Agency Listing/Approval BFV-300 BFV-300 With Without Internal Switch Internal Switch CE UL C-UL FM 2-1/2 (DN65) 300 ANSI 16.5, PN16 59300W025WS 59300W025NS (20,7) ✓ ✓ ✓ 3 (DN80) 300 (20,7) ANSI 16.5 59300W030WS 59300W030NS ✓ ✓ ✓ DN80 300 (20,7) BS PN16 59300W036WS 59300W036NS ✓ ✓ ✓ 4 (DN100) ANSI 16.5, 300 59300W040WS 59300W040NS BS PN16, (20,7) AS 2129 Table E ✓ ✓ ✓ 5 (DN125) 300 (20,7) 59300W050WS 59300W050NS ✓ 6 (DN150) ANSI 16.5, 300 59300W060WS 59300W060NS BS PN16, (20,7) AS 2129 Table E ✓ ✓ ✓ 8 (DN200) 300 (20,7) ANSI 16.5 59300W080WS 59300W080NS ✓ ✓ ✓ DN200 300 (20,7) BS PN16 59300W086WS 59300W086NS ✓ ✓ ✓ 10 (DN250) 175 (12) ANSI 16.5, BS PN16 59300W100WS 59300W100NS ✓ ✓ ✓ ANSI 16.5, BS PN16 VdS CCCf APSAD PAVUS VNIPPO ✓ TABLE A MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE WITH OR WITHOUT INTERNAL SUPERVISORY SWITCHES PART NUMBER SELECTION AND AGENCY LISTINGS/APPROVALS Nominal Valve Size Inches (DN) Part Number Bernstein i88-IP65 Regular Switch Bernstein i88-IP65 LED Switch-24V Bernstein GC-SU1Z Ex IP-66/67 ATEX (II 2 Ex d IIC T6) Switch 2-1/2 – 4 (DN65 – DN100) 59300SPBRACKSW10 59300SPBRACKSW10LED 59300SPBRACKSW10ATEX 5–6 (DN125 – DN150) 59300SPBRACKSW20 59300SPBRACKSW20LED 59300SPBRACKSW20ATEX 8, 10 (DN200, DN250) 59300SPBRACKSW30 59300SPBRACKSW30LED 59300SPBRACKSW30ATEX TABLE B MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE MOUNTING BRACKET ASSEMBLY WITH BERNSTEIN EXTERNAL SWITCH PART NUMBER SELECTION Nominal Valve Size Inches (DN) Part Number 2-1/2 – 4 (DN65 – DN100) 59300SPHWHEEL10 5–6 (DN125 – DN150) 59300SPHWHEEL20 8, 10 (DN200, DN250) 59300SPHWHEEL30 TABLE C BFV-300 WAFER STYLE BUTTERFLY VALVE HANDWHEEL WITH PIN PART NUMBER SELECTION TFP1516 Page 6 of 6 draw sequence, tighten all flange bolts until the valve is metal-to-metal with both mating flanges. Recommended tightening torques are listed in Table D. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. 33 – 50 (44,7 – 67,8) Be certain to keep flange faces as parallel as possible during and after tightening bolts or studs. After final tightening, again check the valve for full opening and closing. 53 – 75 (71,8 – 101,7) As applicable, refer to Figure 3 for the internal switch wiring diagram. TABLE D RECOMMENDED MATING FLANGE BOLT TORQUES Conduit and electrical connections are to be made in accordance with the authority having jurisdiction and/ or the National Electrical Code. With reference to Figure 3, the supervisory switch is intended for connection to the supervisory circuit of a fire alarm control panel in accordance with NFPA 72. The auxiliary switch is intended for the unsupervised connection to auxiliary equipment in accordance with NFPA 70, National Electric Code. Nominal Flange Size ANSI Inches (DN) Recommended Minimum Torque Ft.-Lbs (Nm) 2-1/2 – 4 (DN65 – DN100) 20 – 30 (27,1 – 40,7) 5–8 (DN125 – DN200) 10 (DN250) Installation The TYCO Model BFV-300 Wafer Style Butterfly Valves may be installed with flow in either direction and can be positioned either horizontally or vertically. They are designed for installation between the faces of ANSI Class 125 and 150 flanges as well as PN10/16 flanges without the need for flange gaskets. The Series BFV-300 are selfsealing between mating flanges; therefore, they do not require the use of additional gaskets. The Model BFV-300 may be installed with any pressure class or schedule of pipe or tubing no greater than schedule 40 that is listed or approved for fire protection service and installed in accordance with the manufacturers instructions. The wafer bodies have locating lugs to ensure proper centering of the valve body when flange bolts are installed. Refer to Figure 2 for bolt diameter. Bolts and studs must meet the minimum strength requirements of ASTM A307 (Grade B), and the nuts must meet the minimum strength requirements of ASTM A563 (Grade A). Prior to installation, close the valve. Spread the flanges apart to allow the valve to slip easily between the flanges. Make sure the pipe flange faces are clean of any foreign material such as scale, metal shavings, or welding slag. Insert the valve between the flanges (without flange gaskets). Do not apply lubricant to the seat faces as this may damage the seat material. Be sure to center the valve and do not damage the liner. Relax the separation of the flanges, install, and hand-tighten all flange bolts. Slowly open the valve, checking for free movement of the disc. If valve opens freely, leave the valve in the open position, and using a cross- NOTE: For outdoor applications with internal supervisory switches, it is recommended that wiring connections be made at a temperature above 15°F (-9°C), in order to insure sufficient flexibility of the wire lead insulation. Care and Maintenance The TYCO Model BFV-300 Wafer Style Butterfly Valves must be maintained and serviced in accordance with this section. Before closing a fire protection system control valve for maintenance or inspection work on either the valve or fire protection system which it controls, permission to shut down the affected fire protection systems must be obtained from the proper authorities and all personnel who may be affected by this decision must be notified. Ordering Procedure Model BFV-300 Wafer Style Butterfly Valves With Internal Normally Open Supervisory Switches Specify: (specify size) Model BFV-300 Wafer Style Butterfly Valve, Internal Normally Open Supervisory Switches, P/N (specify per Table A) Without Supervisory Switches Specify: (specify size) Model BFV-300 Wafer Style Butterfly Valve, P/N (specify per Table A) Replacement Parts Refer to Figure 2 to identify parts. NOTE: Only items described in this section are offered as replacement parts. Mounting Bracket Assembly with Bernstein External Switch Specify: Mounting Bracket with Bernstein (specify model per Table B) External Switch, (specify size) Model BFV-300 Wafer Style Butterfly Valve, P/N (specify per Table B) Handwheel with Pin Specify: Handwheel with Pin, (specify size) Model BFV-300 Wafer Style Butterfly Valve, P/N (specify per Table C) The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in accordance with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority having jurisdiction. Contact the installing contractor or product manufacturer with any questions. Any impairment must be immediately corrected. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service. GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 Copyright © 2015 Tyco Fire Products, LP. All rights reserved. RILSAN is a registered trademark of Arkema, Inc. 4 ALARM CHECK VALVE ASSEMBLY Worldwide Contacts www.tyco-fire.com Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation General Description The TYCO Model AV-1-300 Alarm Check Valves are divided seat ring, rubber-faced clapper, waterflow alarm check valves that are intended for use in wet pipe (automatic sprinkler) fire protection systems. They may be installed vertically or horizontally*, and they are designed to automatically actuate electric and/or hydraulic alarms when there is a steady flow of water into the system that is equivalent to the discharge rate of one or more sprinklers. A separately ordered Model RC-1 Retard Chamber (Ref. Technical Data Sheet TFP920) is required for installations subject to variable pressures. It is used to help prevent false alarms associated with pressure variations in public water supplies. The AV-1-300 Alarm Check Valve Trim includes pressure gauges to monitor system pressure conditions, a bypass check valve, a main drain valve, and an alarm test valve. The bypass check valve reduces the possibility of false alarms by permitting slow as well as small transient increases in water supply pressure to be passed through to the system without opening the waterway clapper. NOTICE The TYCO Model AV-1-300 Alarm Check Valves described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (NFPA), in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the integrity of these devices. Technical Data Approvals UL and C-UL Listed FM Approved Working Water Pressure Range 20 to 300 psi (1,4 to 20,7 bar) Friction Loss Refer to Graph A. End Connections Groove x Groove Flange x Groove Flange x Flange Refer to Table A for size applicability Weights Refer to Table A. Physical Characteristics The body is ductile iron, the hand-hole cover is ductile iron, and the seat ring is bronze. The clapper for the 2-1/2 inch (DN65) valve size is stainless steel. The clapper for the larger valve sizes is ductile iron. All valve sizes utilize an EPDM clapper facing. Flanged connections are available drilled per ANSI, ISO, AS, and JIS specifications as detailed in Table B. Threaded port connections for the AV-1-300 Valves are available NPT threaded or threaded per ISO 7-1 as detailed in the Ordering Procedure section. Valves with NPT threaded ports will readily accept the trim arrangements detailed in Figures 4 through 6. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. Contact the installing contractor or product manufacturer with any questions. For Fire Protection pressure rating, listing and approval information, contact your Tyco Representative. * 4, 6, and 8 inch (DN100, DN150, and DN200) valve sizes Page 1 of 20 SEPTEMBER 2014 TFP910 TFP910 Page 2 of 20 VALVE PARTS NO. DESCRIPTION QTY. REF. 1 Valve Body .............. 1 2 Handhole Cover ...... 1 3 Handhole Cover Gasket..................... 1 4 Seat Ring ................ 1 5 Clapper ................... 1 6 Clapper Facing ........ 1 7 Clapper Washer ...... 1 8 Lock Nut, 2-1/2 Inch Valve ...... 1 Self-Locking Hex Cap Screw, 4, 6, & 8 Inch Valves.............. 1 9 Clapper Hinge Pin ... 1 10 Clapper Hinge Pin Bushing, 2-1/2 Inch Valve ...... 2 4, 6, & 8 Inch Valves ..................... 4 11 Clapper Spring ........ 1 VALVE PARTS NO. DESCRIPTION QTY. REF. NR NR See (a) NR See (b) See (a) or (b) See (b) See (b) See (b) See (b) NR NR See (b) 12 Handhole Cover Hex Bolt, 2-1/2 Inch Valve, 1/2-13 UNC-2A x 1-1/4" Long ......... 4 4 Inch Valve, 1/2-13 UNC-2A x 1-3/4" Long ......... 4 6 Inch Valve, 1/2-13 UNC-2A x 1-3/4" Long ......... 6 8 Inch Valve, 3/4-10 UNC-2A x 2" Long ............... 6 13 Clapper Hinge Pin Square Head Pipe Plug, 3/8" NPT, 4, 6, & 8 Inch Valves only .............. 1 REPLACEMENT PARTS NO. DESCRIPTION P/N (a) Repair Parts Kit, Includes 3 & 6 2-1/2 Inch Valve ............ 92-200-1-216 4 Inch Valve .................. 92-200-1-416 6 Inch Valve .................. 92-200-1-620 8 Inch Valve .................. 92-200-1-816 (b) Clapper Assembly, Includes 5-9, 11 2-1/2 Inch Valve ............ 92-200-1-218 Includes 5-11 4 Inch Valve .................. 92-200-1-423 6 Inch Valve .................. 92-200-1-623 8 Inch Valve .................. 92-200-1-823 CH CH CH CH NOTES: 1. F x F valve shown for reference; components for G x G and F x G valves are shared. 2. NR: Not Replaceable 3. CH: Common Hardware CH 1 11 11 5 5 10 6 10 7 8 CLAPPER ASSEMBLY 2-1/2 INCH VALVE 9 6 7 13 10 4 8 CLAPPER ASSEMBLY 4, 6, & 8 INCH VALVES 2 3 12 FIGURE 1 2-1/2, 4, 6 & 8 INCH (DN65, DN100, DN150 & DN200) MODEL AV-1-300 ALARM CHECK VALVE ASSEMBLY Nominal Valve Size, Inches (DN) Groove x Groove, Lbs. (kg) Flange x Groove, Lbs. (kg) Flange x Flange, Lbs. (kg) 2-1/2 (65) 22 (10,0) 28 (12,7) N/A 4 (100) 38 (17,2) 47 (21,3) 57 (25,9) 6 (150) 58 (26,3) 70 (31,8) 84 (38,1) 8 (200) 102 (46,3) 120 (54,4) 149 (67,6) TABLE A AVAILABLE VALVE END CONNECTIONS AND VALVE WEIGHTS TFP910 Page 3 of 20 FLOW RATE IN LITRES PER MINUTE (LPM) (1 GPM = 3,785 LPM) 400 600 1000 2000 3000 5000 7000 10000 15000 3.0 0,20 2.0 0,10 0,09 0,08 1.0 0.9 0.8 0.7 100 0,07 0,06 NOMINAL PRESSURE DROP IN BAR (1 PSI = 0,06895 BAR) NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI) 4.0 0,05 200 300 400 500 700 1000 2000 3000 4000 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH A 2-1/2, 4, 6 & 8 INCH (DN65, DN100, DN150 & DN200) MODEL AV-1-300 ALARM CHECK VALVE NOMINAL PRESSURE LOSS VERSUS FLOW Nominal Valve Size 2-1/2 Inch (DN65) 4 Inch (DN100) 6 Inch (DN150) 8 Inch (DN200) Flange Drilling Specification Nominal Dimensions in Inches and (mm) ANSI B16.1 ISO 2084 ISO 2084 JIS B 2210 (Class 125) 1 (PN10) 2 (PN16) 3 (10K) Dim. Dim. Qty. Dim. Dim. Qty. Dim. Dim. Qty. Dim. Dim. A B A B A B A B 5.50 0.75 5.71 0.71 5.51 0.75 4 4 (139,7) (19,0) (145,0) (18,0) (140,0) (19,0) USE 7.50 0.75 7.09 0.71 6.89 0.75 ISO 2084 8 8 (190,5) (19,0) (180,0) (18,0) (175,0) (19,0) (PN16) 9.50 0.88 9.45 0.87 9.45 0.91 8 8 (241,3) (22,2) (240,0) (22,0) (240,0) (23,0) 11.75 0.88 11.61 0.87 11.61 0.87 11.42 0.91 8 8 12 (298,5) (22,2) (295,0) (22,0) (295,0) (22,0) (290,0) (23,0) Dim. A Bolt Circle Diameter 1 AS 2129 (Table E) Dim. Qty. Dim. A B 5.00 0.71 4 (127,0) (18,0) 7.00 0.71 8 (178,0) (18,0) 9.25 0.87 8 (235,0) (22,0) 11.50 0.87 12 (292,0) (22,0) Qty. 4 8 8 8 Same drilling as for B16.5 (Class 150) and B16.42 (Class 250). Same drilling as for BS 4504 Section 3.2 (PN10) and DIN 2532 (PN10). 3 Same drilling as for BS 4504 Section 3.2 (PN16) and DIN 2532 (PN16). 2 Dim. B Bolt Hole Diameter Qty. N Number of Bolt Holes TABLE B FLANGE DRILLING SPECIFICATIONS TFP910 Page 4 of 20 Operation When the fire protection system is initially pressurized, water flows into the system until the water supply and system pressure become equalized, and the torsion Spring closes the Waterway Clapper in the Alarm Check Valve. Once the pressures stabilize, the Alarm Check Valve is in service and the centrally located groove in the Seat Ring is sealed. Consequently, with the Alarm Check Valve set for service, there is no flow through the alarm port to the alarm devices (i.e., water motor alarm and/or pressure alarm switch). When there is a steady flow of water into the sprinkler system due to a sprinkler operation, the Waterway Clapper opens as shown in Figure 2. Water is then permitted to flow into the centrally located groove in the Seat Ring and out through the alarm port towards the Restriction Assembly (Figure 3). When the flow through the Inlet Restriction of the Restriction Assembly exceeds the flow through the Outlet Restriction, the Retard Chamber (where provided for systems with variable pressure), begins to fill. Subsequently, the Water Motor Alarm and/or the pressure alarm switch will be actuated. The alarms will continue to be actuated as long as the Waterway Clapper remains open. Water in the alarm lines will automatically drain out through the 1/8 inch (3,2 mm) Drain Orifice in the Restriction Assembly (Figure 3) when the Waterway Clapper closes (due to a stop in the flow of water into the sprinkler system). For variable pressure systems, slow as well as small transient increases in water supply pressure may continue to build up in the system (via the Bypass Check Valve) without opening the Waterway Clapper. A transient surge in supply pressure that is sufficient only to open the Waterway Clapper momentarily will not cause a false alarm, and a portion of the increase in pressure will be trapped within the system, thus reducing the possibility of another opening. Any water in the alarm line is automatically drained, further reducing the possibility of a false alarm due to a successive transient surge in supply pressure. Design Criteria In planning installation of the TYCO Model AV-1-300 Alarm Check Valves, consideration must be given to the disposal of the large quantities of water that may be associated with draining the system or performing a flow test. WATERFLOW PRESSURE ALARM SWITCH ONCE RETARD CHAMBER OVERFLOWS, WATERFLOW PRESSURE ALARM SWITCH AND WATER MOTOR ALARM ACTUATE RETARD CHAMBER WATERFLOW TO WATER MOTOR ALARM 7/32" (5,6 mm) ORIFICE INLET RESTRICTION ASSEMBLY UPON SPRINKLER FLOW, WATERWAY CLAPPER OPENS WATERFLOW TO SYSTEM SYSTEM PRESSURE GAUGE 1/8" (3,2 mm) ORIFICE OUTLET SUPPLY PRESSURE GAUGE WHEN FLOW THROUGH RESTRICTION ASSEMBLY INLET EXCEEDS OUTLET, RETARD CHAMBER BEGINS TO FILL MAIN DRAIN VALVE WATERFLOW THROUGH SEAT RING GROOVE AND ALARM PORT ALARM CHECK VALVE FIGURE 2 2-1/2, 4, 6 & 8 INCH (DN65, DN100, DN150 & DN200) MODEL AV-1-300 ALARM CHECK VALVE OPERATION SCREEN INLET RESTRICTION WITH 0.219" (5,6 mm) ORIFICE DRAIN RESTRICTION WITH 0.125" (3,2 mm) ORIFICE FIGURE 3 RESTRICTION ASSEMBLY (Provided with Alarm Check Valve Trim) Valves installed in the vertical position must have the flow going up. Valves installed in the horizontal position must be positioned so that the drain connection points down. The sprinkler system designer must be aware that the configuration of the piping network and its tendency to trap pockets of air (such as in the case of a peaked-roof gridded system) can affect the performance of the alarm system. Although a slight amount of trapped air is desirable to prevent significant pressure increases due to thermally induced expansion of the water, a large quantity of trapped air in a system may result in the possibility of an intermittent alarm. The possibility of an intermittent alarm condition is a consequence of the fact that the flow out of the system through the test valve or a single sprinkler is very small relative to the flow that can be passed through the valve. This difference increases with valve size. If the system were free of trapped air, flow in would equal flow out and the Waterway Clapper would always stabilize at some open position (as needed to accommodate the required flow). With trapped air in the system, however, the Waterway Clapper first opens wider since the system initially demands greater flow until the air pockets are compressed (back to nearly the supply pressure), and then it will tend to return closer TFP910 Page 5 of 20 to the Seat Ring. If the volume of the air pockets is excessive, flow into the system can be momentarily reduced to nearly zero (once the air pockets are compressed) and the Waterway Clapper may close, causing flow to the alarms to be shutoff. After the Waterway Clapper has closed, sufficient water must flow out of the system before the Waterway Clapper will again open. A repetition of the above described condition is termed an intermittent alarm. Using a vent (which can also serve as an end-of-line Inspector’s Test Connection) piped from the top of a cross main or end of a branch line at the point most remote from the alarm valve, and filling the system slowly in accordance with the steps described in the Setting Procedure section, can prevent an excessive amount of air from being trapped. Installation NOTICE Proper operation of the TYCO Model AV-1-300 Alarm Check Valves depends upon the trim described in this data sheet installed in accordance with the following instructions. Failure to follow the appropriate trim installation instructions may prevent the device from functioning properly as well as void listings/approvals and the manufacturer’s warranties. The Alarm Check Valves must be installed in readily visible and accessible locations. It is recommended that provision be made for viewing the alarm line drain water by locating the main drain outlet in a readily visible area. Wet pipe fire protection systems must be maintained at a minimum temperature of 40°F (4°C). Step 6. The check valve in the externally mounted bypass around the Waterway Clapper must be installed with its arrow pointed up, and the drain check valve must be installed with its arrow pointing towards the drain. Step 6. Close the remote branchline vent connection after the discharge of aerated water ceases, and the outlet has flowed full for at least 15 seconds. Step 7. It is recommended that a vent connection (which may also be used as an end-of-line Inspector’s Test Connection), be piped from a cross main or branch line at the point most remote from the alarm valve. The vent line should be connected to the top of a cross main or to the end of a branch line and be located at the highest level of a multi-level installation. Step 8. Open the end-of-line Inspector’s Test Connection (or Alarm Test Valve, if acceptable to the authority having jurisdiction) and verify that the system alarms operate. The vent connection can be used to bleed-off excessive air from the system, and therefore, minimize the possibility of a false alarm due to a transient surge in supply pressure. The contraction/expansion associated with an excessive amount of trapped air could also cause the Waterway Clapper to cycle open and shut during an inspector’s test or during a discharge by a single sprinkler. Setting Procedure Steps 1 through 11 are to be performed when initially setting the Model AV-1300 Alarm Check Valve or after system operation due to a fire. NOTICE Filling the system with water will result in operation of the associated alarms. Consequently, notification must first be given to the owner and fire department, central station, or other signal station to which the alarms are connected. Notify the proper authorities and all personnel who may be affected that an alarm test is to be performed. Step 1. Trim the Alarm Check Valve in accordance with Figure 4, 5, or 6, as applicable. Apply pipe-thread sealant sparingly to male threads only. After placing a fire protection system in service, notify the proper authorities and advise those responsible for monitoring proprietary and/or central station alarms. Step 2. The Alarm Vent Trim illustrated in Figure 8 must be installed if a water motor alarm is not to be used. Step 1. Open the 1/4 inch Gauge Test Valves for the Supply and System Pressure Gauges. Step 3. Plug connections. Step 2. Check to see that the Handhole Cover bolts are tight. If not, cross-tighten them. unused alarm Step 4. Suitable provision must be made for disposal of alarm line and system drainage water. Drainage water must be directed so that it will not cause damage or result in dangerous conditions. Step 5. The alarm line drain must be arranged so that there will be no danger of freezing. Step 3. Close the Alarm Test Valve. Step 4. Open the remote cross main or branch line vent connection. (Refer to Step 7 in the Installation section.) Step 5. Slowly open the main control valve until the sound of flowing water just begins and then open the valve one more turn. Step 7. Fully open the main control valve. Step 9. Close the end-of-line Inspector’s Test Connection (or Alarm Test Valve). Step 10. Verify that water ceases to flow from the alarm line drain. If water continues to flow, follow the corrective procedure described in the Care and Maintenance section. The Restriction Assembly has a 1/8 inch (3,2 mm) diameter drain orifice. Sufficient time must be allowed for drainage of the Retard Chamber and the piping to the water motor alarm. Step 11. After verification that the flow of water out of the alarm line drain has stopped, the alarm valve is set and is ready for service. TFP910 Page 7 of 20 NO. DESCRIPTION QTY. P/N 1 300 psi/ 2000 kPa Water Pressure Gauge . . 2 2 1/4" Gauge Test Valve . . 2 3 1/2" Swing Check Valve . 2 4 1/2" Globe Valve .............. 1 5 1/2" Y-Strainer .................. 1 6 Restriction Assembly ....... 1 7 2" Angle Valve .................. 1 8 1/4" Plug ........................... 2 9 1/2" x 1/4" Reducing Bushing ............................ 1 10 1/2" Union ........................ 3 11 1/2" 90° Elbow ................. 4 12 1/2" 45° Elbow ................. 1 13 1/2" x 1/4" x 1/2" Tee.......1 14 1/2" x 1/2" x 3/4" Tee.......1 15 1/2" Tee...........................1 16 2" x 2" x 1/2" Tee .............1 17 1/4" x Close Nipple .......... 1 18 1/4" x 4" Nipple ...............1 19 1/2" x Close Nipple .......... 4 20 1/2" x 1-1/2" Nipple .........5 21 1/2" x 2" Nipple ...............2 1/2 INCH NPT CONNECTION FOR WATERFLOW PRESSURE ALARM SWITCH NO. DESCRIPTION 22 23 24 25 26 27 28 29 92-343-1-005 46-005-1-002 46-049-1-004 46-047-1-004 52-353-1-005 92-210-2-005 46-048-1-009 CH CH CH CH CH CH CH CH CH CH CH CH CH CH 1/2" x 3" Nipple . . . . . . . . 2 1/2" x 3-1/2" Nipple. . . . . 1 1/2" x 5" Nipple . . . . . . . . 1 1/2" x 5-1/2" Nipple. . . . . 1 1/2" x 6-1/2" Nipple. . . . . 1 Select Nipple per Table . . 2 Select Nipple per Table . . 2 2" x 3" Nipple. . . . . . . . . . 2 CH CH CH CH CH CH CH CH Select Appropriate Nipple Sizes per AV-1 Alarm Check Valve Size 4 Inch (DN100) 6 Inch (DN150) 1/2" x 1-1/2" 1/2" x 2-1/2" 1/2" x 3-1/2" 1/2" x 4-1/2" Nipple Number 27 28 NOTES: 1. Install subassemblies in alphabetical order. 2. All Fittings and Nipples are galvanized (Standard Order). 3. CH: Common Hardware. 3/4 INCH NPT CONNECTION FOR WATER MOTOR ALARM 1/2 INCH NPT CONNECTION FOR WATERFLOW PRESSURE ALARM SWITCH LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE 1/2" x 1-1/2" (4 INCH VALVE) or 1/2" x 2-1/2" (6 INCH VALVE) 14 21 4 I 25 LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE H 12 6 RESTRICTION ASSEMBLY, SEE FIGURE 3 11 E 18 1 SUPPLY PRESSURE GAUGE 28 8 2 22 20 17 20 D 3 20 10 21 L 24 B 7 11 19 29 MAIN DRAIN VALVE (NORMALLY C M N 10 J 8 2 13 A 22 20 1/2" x 4-1/2" (6 INCH VALVE) 9 G 19 PRESSURE GAUGE F 23 15 5 1 (4 INCH VALVE) or 11 10 26 PRESSURE GAUGESSYSTEM 1/2" x 3-1/2" ALARM TEST VALVE (NORMALLY CLOSED) 3/4 INCH NPT CONNECTION FOR WATER MOTOR 27 ALARM MODEL RC-1 RETARD CHAMBER ORDERED SEPARATELY (FOR VARIABLE PRESSURE SYSTEMS) QTY. P/N 29 CLOSED) MODEL AV-1 ALARM VALVE, 6 INCH (DN150) FLANGE xFLANGE SHOWN 16 11 19 19 3 20 K 2 INCH NPT CONNECTION TO DRAIN MAIN DRAIN VALVE BRASS CHECK VALVE FIGURE 4 (2 OF 3) VERTICAL CLOSED DRAIN TRIM — STANDARD ORDER — SEMI-PREASSEMBLED FOR 4 & 6 INCH (DN100 & DN150) MODEL AV-1-300 ALARM CHECK VALVES (P/N 52-204-4-951) TFP910 Page 15 of 20 C Vertical Closed Drain Trim Dimensions in Inches and (mm) With RC-1 Dimension A B PLAN VIEW RC-1 F D E G Without RC-1 4 Inch (DN100) 6 Inch (DN150) 4 Inch (DN100) A 19 (483) 19 (483) 19 (483) 6 Inch (DN150) 19 (483) B 10-1/2 (267) 11-1/4 (286) 10-1/2 (267) 11-1/4 (286) C 10-1/2 (267) 11-1/2 (292) 10-1/2 (267) 11-1/2 (292) D (G x G) 10-1/4 (260) 12-1/4 (311) 10-1/4 (260) 12-1/4 (311) D (F x F) 10 (254) 12 (305) 10 (254) 12 (305) D (F x G) 10 (254) 12 (305) 10 (254) 12 (305) E 12-1/2 (318) 15 (381) 12-1/2 (318) 15 (381) F 15-1/2 (394) 15-1/2 (394) 11-1/2 (292) 11-1/2 (292) G 3 (75) 2-3/4 (70) 3 (75) 2-3/4 (70) ELEVATION VIEW C Vertical Open Drain Trim Dimensions in Inches and (mm) Dimension A B PLAN VIEW RC-1 F D G E With RC-1 Without RC-1 4 Inch (DN100) 6 Inch (DN150) 4 Inch (DN100) 6 Inch (DN150) A 19 (483) 19 (483) 19 (483) 19 (483) B 10-1/2 (267) 11-1/4 (286) 10-1/2 (267) 11-1/4 (286) C 10-1/2 (267) 11-1/2 (292) 10-1/2 (267) 11-1/2 (292) D (G x G) 10-1/4 (260) 12-1/4 (311) 10-1/4 (260) 12-1/4 (311) D (F x F) 10 (254) 12 (305) 10 (254) 12 (305) D (F x G) 10 (254) 12 (305) 10 (254) 12 (305) E 12-1/2 (318) 15 (381) 12-1/2 (318) 15 (381) F 15-1/2 (394) 15-1/2 (394) 11-1/2 (292) 11-1/2 (292) G 3 (75) 2-3/4 (70) 3 (75) 2-3/4 (70) ELEVATION VIEW RC-1 Horizontal Closed Drain Trim Dimensions in Inches and (mm) D Dimension B E C ELEVATION VIEW A PLAN VIEW With RC-1 Without RC-1 4 Inch (DN100) 6 Inch (DN150) 4 Inch (DN100) 6 Inch (DN150) A (G x G) 10-1/4 (260) 12-1/4 (311) 10-1/4 (260) 12-1/4 (311) 12 (305) A (F x F) 10 (254) 12 (305) 10 (254) A (F x G) 10 (254) 12 (305) 10 (254) 12 (305) B 15 (381) 15 (381) 10-1/2 (267) 11-1/2 (292) C 3-1/4 (83) 3-1/4 (83) 3-1/4 (83) 3-1/4 (83) D 14 (356) 15 (381) 14 (356) 15 (381) E 13-3/4 (349) 14-3/4 (375) 13-3/4 (349) 14-3/4 (375) FIGURE 7 (2 OF 3) INSTALLATION DIMENSIONS FOR 4 & 6 INCH (DN100 & DN150) MODEL AV-1-300 ALARM CHECK VALVES TFP910 Page 16 of 20 C Vertical Closed Drain Trim Dimensions in Inches and (mm) Dimension A D FxF FxG& GxG B PLAN VIEW RC-1 F E With RC-1 Without RC-1 A 18-1/2 (470) 15-3/4 (400) B 16-1/8 (410) 16-1/8 (410) C 12 (305) 12 (305) D 14 (356) 14 (356) E 16-1/2 (419) 16-1/2 (419) F 15-1/2 (394) N/A G 2-1/2 (64) 2-1/2 (64) G ELEVATION VIEW C Vertical Open Drain Trim Dimensions in Inches and (mm) Dimension A D FxF FxG& GxG B PLAN VIEW RC-1 F E With RC-1 Without RC-1 A 18-1/2 (470) 15-3/4 (400) B 16-1/8 (410) 16-1/8 (410) C 12 (305) 12 (305) D 14 (356) 14 (356) E 16-1/2 (419) 16-1/2 (419) F 15-1/2 (394) N/A G 3-1/2 (89) 3-1/2 (89) G ELEVATION VIEW RC-1 Horizontal Closed Drain Trim D Dimensions in Inches and (mm) B Dimension A E C ELEVATION VIEW A F x F FxG& GxG PLAN VIEW With RC-1 Without RC-1 14 (356) 14 (356) B 15 (381) 12 (305) C 1-1/2 (38) N/A D 19-1/2 (495) 19-1/2 (495) E 16-1/2 (419) 16-1/2 (419) FIGURE 7 (3 OF 3) INSTALLATION DIMENSIONS FOR 8 INCH (DN200) MODEL AV-1-300 ALARM CHECK VALVES TFP910 Page 17 of 20 NO. DESCRIPTION QTY. 1 3/4" x 1/4" Hex Bushing .................. 1 2 3/32" Vent Fitting ..................... 1 3 1/4" x 5'-0" Tubing .................... 1 P/N CH 92-032-1-002 CH PRESSURE SWITCH 1 3 (ROUTE TO DRAIN) 2 (GREEN TINT) MODEL RC-1 RETARD CHAMBER Trim kit is ordered separately when a Water Motor Alarm is not installed. FIGURE 8 ALARM VENT TRIM KIT (P/N 52-201-2-012) Care and Maintenance The following procedures and inspections should be performed in accordance with this section, in addition to any specific requirements of the NFPA. Any impairment must be immediately corrected. NOTICE Performing the care and maintenance procedures will result in operation of the associated alarms. Consequently, notification must first be given to the owner and fire department, central station, or other signal station to which the alarms are connected. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or product manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. The TYCO Model AV-1-300 Alarm Check Valves do not require any regularly scheduled maintenance. It is recommended, however, that proper operation of the alarms be periodically verified in accordance with a procedure that is acceptable to the authority having jurisdiction. Any impairment must be immediately corrected. Sprinkler System Drain-Down Draining the sprinkler system must be done in accordance with the following procedure: Step 1. Close the main control valve, if this has not already been done. Step 2. Open the remote cross main or branch line vent connection. (Refer to Step 7 in the Installation section.) Step 3. Open the Main Drain Valve. Check first to see that the drainage water discharge will not cause damage or result in dangerous conditions. Inspection Procedure It is recommended that the following inspection procedure be performed at least quarterly by a qualified Inspection Service. Step 4. Wait until the Supply Pressure Gauge reads zero pressure and the sound of draining water has stopped before performing any maintenance work on the fire protection system. Step 1. Notify the proper authorities and all personnel who may be affected that an alarm test is to be performed. Leakage from Alarm Line Drain Follow the steps indicated below until water ceases to flow from the alarm line drain. After each step check if leakage has stopped. Step 2. Open the end-of-line Inspector’s Test Connection (or Alarm Test Valve, if acceptable to the authority having jurisdiction) and verify that the system alarms operate in accordance with the requirements of the authority having jurisdiction. Verify that the water motor alarm and/or the pressure alarm switch properly actuate and within the elapsed time required by the authority having jurisdiction. Step 3. Verify that water is flowing out of the alarm line drain at a rate consistent with the 1/8 inch (3,2 mm) diameter drain orifice in the Restriction Assembly. Step 4. Close the end-of-line Inspector’s Test Connection (or Alarm Test Valve). Step 1. Open the Main Drain Valve. Let the water flow for about 5 seconds and then close the Main Drain Valve. This should flush any loose debris that may have become trapped between the Clapper Facing and the Seat Ring or in the seating area of the Drain Valve. Step 2. Repeat Step 1 if the rate of continued flow out of the drain was noticeably reduced. Step 3. Open the Alarm Test Valve and allow water to flow for about 5 seconds before re-closing the valve. This should flush any loose debris that may have become trapped in the seating area of the Alarm Test Valve. Step 5. Verify that water ceases to flow from the alarm line drain. Step 4. Repeat Step 3 if the rate of continued flow out of the drain was noticeably reduced. Step 6. Clean the 1/2 inch Strainer (located in the valve trim) as well as the 3/4 inch Strainer (located at the connection to the water motor alarm, as applicable). Be sure to replace the strainer baskets and tighten the caps securely. Step 5. Determine whether the water is flowing from the Alarm Port (Ref. Figure 1) or past the Alarm Test Valve. If the leakage is past the Alarm Test Valve, close the main control valve, and then repair or replace the Alarm Test Valve as necessary. NOTICE Cleaning of the Strainers after each operation of the alarms is especially important in the case of water supplies (such as lakes and rivers) having a large quantity of suspended matter. A clogged alarm line can prevent operation of the alarms. Step 7. Notify all authorities responsible for monitoring the installation that the fire protection system has been returned to service. Step 6. If it appears that the leakage noted in Step 5 is from the Alarm Port, drain the system in accordance with the prescribed procedure. After the system has been drained, remove the Handhole Cover. Step 7. While holding the Spring down by the coils, remove the Hinge Pin. Remove the Spring and Waterway Clapper Assembly. TFP910 Page 18 of 20 Step 8. Using a light, check for and remove any debris that may have become lodged within the Seat Ring groove. Inspect the Seat Ring seat for any damage. If the Seat Ring has become dented across the seat then the Alarm Check Valve will have to be replaced. It is impractical to re-face a Seat Ring in the field. Step 9. Check for and remove any debris that may have become lodged in the Clapper Facing. If a minor imperfection remains in the Clapper Facing, then turn it over after thoroughly cleaning both surfaces with a clean cloth. Replace the Clapper Facing if necessary. Be sure to securely re-tighten the retaining fastener for the Clapper Washer. Step 10. Replace the Spring and Waterway Clapper Assembly as shown in Figure 1. While holding the coils of the Spring down, re-insert the Hinge Pin. Be sure that the Hinge Pin is pushed all the way to the rear of the valve. Step 11. Replace the Handhole Cover. Return the Alarm Valve to operation in accordance with the steps described in the Setting Procedure section. Clogged Alarm Line Drain If water either does not flow or only dribbles out of the alarm line drain during an alarm test, then it is likely that the screen protecting the Restriction Assembly drain orifice (Ref. Figure 3) has become clogged. NOTICE For variable pressure systems, a clogged alarm line drain will increase the likelihood of a false alarm. First break the union downstream of the Drain Restriction and remove the Drain Restriction for cleaning by backflushing the screen. Re-install the Drain Restriction and re-assemble the drain line. Loss of Excess System Pressure For variable pressure systems, the System Pressure Gauge normally indicates a pressure greater than that shown by the Supply Pressure Gauge. Also, the value should be close to that of the peak supply pressure that has occurred after the system was placed in service. NOTICE For variable pressure systems, loss of excess system pressure will increase the likelihood of a false alarm. Follow the procedure indicated below to correct a loss of excess system pressure condition. Step 1. Check for signs of continued leakage from the alarm line drain. If rust stains and/or water deposits indicate that continued leakage has been taking place, take corrective action according to the procedure described in the subsection entitled “Leakage from Alarm Line Drain.” Step 2. If there are no signs of continued leakage from the alarm line drain, close the main control valve, slowly remove the plug from the supply pressure gauge test valve to relieve the supply pressure, and then slowly open the union in the externally mounted bypass. Step 3. Check for leakage past the Bypass Check Valve. If there is leakage, debris may have become lodged between its clapper and seat. Drain the system in accordance with the prescribed procedure and then clean or replace the Bypass Check Valve as required. Step 4. Re-assemble the externally mounted bypass, replace the plug into the Gauge Test Valve, and return the fire protection system to operation in accordance with the steps described in the Operation section. Step 5. If there are no signs of leakage past either the Alarm Check Valve Clapper per Step 1 or the Bypass Check Valve per Step 2, inspect the sprinkler system for leakage. Excess Pressure Due to Thermal Expansion Wet pipe sprinkler systems subject to ambient temperatures in excess of 100°F (38°C) can experience significant increases in system pressure due to the thermal expansion of the water. In particular, a gridded wet-pipe system with a relatively small air pocket and no relief valve can be subjected to an increase of more than 100 psi (6,9 bar), due to an increase in ambient temperature of approximately 50°F (28°C). As necessary, install a pressure relief valve, in accordance with the requirements of the authority having jurisdiction, to automatically relieve the excess pressure that could otherwise be created in wet-pipe systems exposed to significant increases in ambient temperature. False Alarms Follow the step below when repeated false alarms occur in a variable pressure system. Step 1. Check for and correct the cause of continued leakage out the alarm line drain. Step 2. Check for and clean a clogged alarm line drain. Step 3. Check for and correct the cause of a loss in excess system pressure. Step 4. Drain the sprinkler system and re-fill it using the steps described in the Setting Procedure section. Intermittent Alarms If the pressure alarm switch gives a steady signal, but the water motor generates an intermittent alarm, check for binding in the water motor alarm drive shaft. If the water motor alarm and/or the pressure alarm switch provide an intermittent alarm, it is likely the consequence of an excessive amount of air being trapped within the sprinkler system. Drain down the sprinkler system and refill it using the steps described in the Setting Procedure section. A discontinuance of an alarm may also be caused by the Clapper closing due to a sudden drop in supply pressure or the shut-off of a pump in the supply line. These types of problems can only be corrected by maintaining a steady supply pressure. TFP910 Page 19 of 20 Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name. Refer to Table A (Page 3) for Flange Drilling Specifications. The Price Book provides Part Numbers (P/Ns) for factory pretrimmed Model AV-1-300 Valves. Standard AV-1-300 Alarm Check Valve (Assumes American Standard Flange Drilling, American Threaded Ports, and American Groove Outside Diameter, as applicable.) Specify: (size in inches) Model AV-1300 Alarm Check Valve with (end connections), P/N (specify): 2-1/2 Inch Valves 2.88 inch (73,0 mm) Groove O.D. x 2.88 inch (73,0 mm) Groove O.D. 2-1/2 Inch G x G ............. P/N 52-203-1-110 ANSI Flange x 2.88 inch (73,0 mm) Groove O.D. 2-1/2 Inch F x G ............. P/N 52-203-1-210 4 Inch Valves 4.50 inch (114,3 mm) Groove O.D. x 4.50 inch (114,3 mm) Groove O.D. 4 Inch G x G .................... P/N 52-203-1-113 ANSI Flange x 4.50 inch (114,3 mm) Groove O.D. 4 Inch F x G .....................P/N 52-203-1-413 ANSI Flange x ANSI Flange 4 Inch F x F .................... P/N 52-203-1-013 6 Inch Valves 6.62 inch (168,3 mm) Groove O.D. x 6.62 inch (168,3 mm) Groove O.D. 6 Inch G x G .................... P/N 52-203-1-115 ANSI Flange x 6.62 inch (168,3 mm) Groove O.D. 6 Inch F x G .................... P/N 52-203-1-615 ANSI Flange x ANSI Flange 6 Inch F x F ..................... P/N 52-203-1-015 8 Inch Valves 8.62 inch (219,1 mm) Groove O.D. x 8.62 inch (219,1 mm) Groove O.D. 8 Inch G x G ................... P/N 52-203-1-916 ANSI Flange x 8.62 inch (219,1 mm) Groove O.D. 8 Inch F x G .................... P/N 52-203-1-816 ANSI Flange x ANSI Flange 8 inch F x F .................... P/N 52-203-1-016 AV-1-300 Valve Trim Standard Order Specify: Vertical, Closed Drain Galvanized Trim for (size) Model AV-1-300 Alarm Check Valve, P/N (specify): Vertical Closed Drain, Galvanized (See Figure 4) 2-1/2 Inch ................................P/N 52-204-4-950 4 or 6 Inch* ................................P/N 52-204-4-951 8 Inch* .......................................P/N 52-204-4-952 *Provided semi-preassembled Special Order Specify: (Vertical or Horizontal), (Closed or Open) Drain Galvanized Trim for (size) Model AV-1-300 Alarm Check Valve, P/N (specify): Vertical Open Drain, Galvanized (See Figure 5) 2-1/2 Inch ................................P/N 52-204-4-053 4 or 6 Inch* ................................P/N 52-204-4-954 8 Inch* .......................................P/N 52-204-4-955 *Provided semi-preassembled Horizontal Closed Drain, Galvanized (See Figure 6) 4 or 6 Inch .................................P/N 52-204-4-057 8 Inch .........................................P/N 52-204-4-058 Accessories Other Model AV-1-300 Configurations Other AV-1-300 Alarm Check Valves are valves ordered with any combination of flange, threaded port, or groove outside diameter not offered under Standard AV-1-300 Alarm Check Valve offerings. Valves with NPT threaded ports are intended for use with the AV-1-300 Valve Trim described in this data sheet. Valves with ISO threaded ports are intended for use with special order trim that is provided by local distributors to meet the specific needs of certain localities. Contact your local distributor regarding valves and valve trim for specific localities. Specify: (size) Model AV-1-300 Alarm Check Valve with (connections) with (NPT or ISO) threaded ports, P/N (specify): 2-1/2 Inch Valves with NPT Ports ISO (PN16) Flange x 2.88 inch (73,0 mm) Groove O.D..................... P/N 52-203-1-251 Order the following accessories, as applicable: ANSI Flange x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-1-220 Model RC-1 Retard Chamber ............. P/N 52-211-1-002 (Required for variable pressure water supply conditions.) ISO (PN16) Flange x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-1-331 Alarm Vent Trim ............. P/N 52-201-2-012 (Required when a water motor alarm is not installed.) Model PS10-2 Potter Electric Waterflow Pressure Alarm Switch ............... P/N 25710 (Required for electric signal indicating waterflow.) Model WMA-1 Water Motor Alarm Red Finish Gong. . . . . . . . . . P/N 52-630-1-001P Aluminum Finish Gong . . . . . P/N 52-630-2-001P (Required alarm.) for a mechanical waterflow Optional 600 PSI Water Pressure Gauge ............. P/N 92-343-1-004 Replacement Parts Valve Specify: (description) for use with (size) Model AV-1-300 Alarm Check Valve, P/N (specify, see Figure 1) Trim Specify: (description) for use with Model AV-1-300 Alarm Check Valve, P/N (specify, see Figure 4, 5, or 6) AS Flange x 2.88 inch (73,0 mm) Groove O.D..................... P/N 52-203-1-611 AS Flange x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-4-410 JIS Flange x 2.88 inch (73,0 mm) Groove O.D..................... P/N 52-203-1-710 JIS Flange x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-1-810 3.00 inch (76,1 mm) Groove O.D x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-1-120 2-1/2 Inch Valves with ISO Ports ISO (PN16) Flange x 2.88 inch (73,0 mm) Groove O.D..................... P/N 52-203-1-211 ISO (PN16) Flange x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-1-311 3.00 inch (76,1 mm) Groove O.D. x 3.00 inch (76,1 mm) Groove O.D..................... P/N 52-203-4-120 2.88 inch (73,0 mm) Groove O.D. x 2.88 inch (73,0 mm) Groove O.D..................... P/N 52-203-1-921 TFP910 Page 20 of 20 4 Inch Valves with NPT Ports 6 Inch Valves with ISO Ports ISO (PN16) Flange x 4.50 inch (114,3 mm) Groove O.D .................... P/N 52-203-1-493 ISO (PN16) Flange x ISO (PN16) Flange ........... P/N 52-203-4-115 ISO (PN16) Flange x ISO (PN16) Flange .......... P/N 52-203-4-013 AS Flange x AS Flange....................... P/N 52-203-4-313 AS Flange x 4.50 inch (114,3 mm) Groove O.D .................... P/N 52-203-4-413 JIS Flange x JIS Flange ...................... P/N 52-203-4-713 JIS Flange x 4.50 inch (114,3 mm) Groove O.D .................... P/N 52-203-4-813 4 Inch Valves with ISO Ports ISO (PN16) Flange x ISO Flange ..................... P/N 52-203-4-113 ISO (PN16) Flange x 4.50 inch (114,3 mm) Groove O.D .................... P/N 52-203-4-213 4.50 inch (114,3 mm) Groove O.D. x 4.50 inch (114,3 mm) Groove O.D .................... P/N 52-203-1-923 6 Inch Valves with NPT Ports ANSI Flange x 6.50 inch (165,1 mm) Groove O.D .................... P/N 52-203-1-625 ISO (PN16) Flange x 6.62 inch (168,3 mm) Groove O.D .................... P/N 52-203-1-695 ISO (PN16) Flange x 6.62 inch (168,3 mm) Groove O.D .................... P/N 52-203-4-215 ISO (PN16) Flange x 6.50 inch (165,1 mm) Groove O.D .................... P/N 52-203-4-225 6.62 inch (168,3 mm) Groove O.D. x 6.62 inch (168,3 mm) Groove O.D .....................P/N 52-203-1-925 6.50 inch (165,1 mm) Groove O.D. x 6.50 inch (165,1 mm) Groove O.D ..................... P/N 52-203-1-125 8 Inch Valves with NPT Ports ISO (PN10) Flange x 8.62 inch (219,1 mm) Groove O.D .................... P/N 52-203-1-896 ISO (PN16) Flange x 8.62 inch (219,1 mm) Groove O.D .................... P/N 52-203-4-266 ISO (PN10) Flange x ISO (PN10) Flange ........... P/N 52-203-4-016 ISO (PN16) Flange x ISO (PN16) Flange ............P/N 52-203-4-118 AS Flange x AS Flange ...................... P/N 52-203-4-316 AS Flange x 8.62 inch (219,1 mm) Groove O.D .................... P/N 52-203-4-416 JIS Flange x JIS Flange ....................... P/N 52-203-1-716 ISO (PN16) Flange x 6.50 inch (165,1 mm) Groove O.D .................... P/N 52-203-5-215 JIS Flange x 8.62 inch (219,1 mm) Groove O.D .................... P/N 52-203-4-816 ISO (PN16) Flange x ISO (PN16) Flange .......... P/N 52-203-4-015 8 Inch Valves with ISO Ports AS Flange x AS Flange....................... P/N 52-203-4-315 AS Flange x 6.62 inch (168,3 mm) Groove O.D .................... P/N 52-203-4-415 AS Flange x 6.50 inch (165,1 mm) Groove O.D .................... P/N 52-203-4-425 JIS Flange x JIS Flange ...................... P/N 52-203-4-715 JIS Flange x 6.62 inch (168,3 mm) Groove O.D .................... P/N 52-203-4-815 ISO (PN10) Flange x ISO (PN10) Flange ............P/N 52-203-4-116 ISO (PN16) Flange x ISO (PN16) Flange ............ P/N 52-203-4-117 ISO (PN10) Flange x 8.62 inch (219,1 mm) Groove O.D .................... P/N 52-203-4-216 ISO (PN16) Flange x 8.62 inch (219,1 mm) Groove O.D .................... P/N 52-203-4-226 8.62 inch (219,1 mm) Groove O.D. x 8.62 inch (219,1 mm) Groove O.D .....................P/N 52-203-1-926 JIS Flange x 6.50 inch (165,1 mm) Groove O.D .................... P/N 52-203-5-815 6.50 inch (165,1 mm) Groove O.D. x 6.50 inch (165,1 mm) Groove O.D ..................... P/N 52-203-1-124 GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 Copyright © 2014 Tyco Fire Products, LP. All rights reserved. Close Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Model RC-1 Retard Chamber For Variable Pressure Wet Pipe Sprinkler Systems 300 psi (20,7 bar) General Description Technical Data The Model RC-1 Retard Chamber is required in installations that will be subject to pressure variations, as are generally associated with public water supplies in order to help prevent false alarms. The RC-1 is specifically intended for use as a separately ordered item for the Model AV-1-300 (TFP910) and AV-1-175 (TFP912) Alarm Check Valves. It can, however, also be used as a separately ordered item for changing out older style Retard Chambers used with the Central Model F/G, Gem Model A, or Star Model E/F Alarm Check Valves. The Model RC-1 Retarding Chamber is a redesignation for the Gem Model F211 for use with Gem Model F20/F200/F2001 Alarm Check Valves, as well as the Star Model S310 for use with Star Model S30/S300/S3001 Alarm Check Valves. Approvals UL and ULC Listed, as well as FM, LPCB, and VdS Approved for use with the following Alarm Check Valves: WARNING The Model RC-1 Retard Chamber described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the integrity of this device. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted relative to any questions. Page 1 of 4 Model AV-1-175 Gem Model F20/F200/F2001 Gem Model A Star Model S30/S300/S3001 UL and ULC Listed, as well as FM Approved for use with the Model AV1-300 Alarm Check Valves. Working Water Pressure 300 psi (20,7 bar) Construction The Model RC-1 Retard Chamber shown in Figure 1 is cast iron, and a 3/4" x 1/2" x 3/4" Tee is provided at the outlet (top) for connection of a pressure alarm switch and/or water motor alarm. The Restriction Assembly shown in Figure 2 is comprised of brass restrictions assembled to a cast iron or malleable iron threaded tee fitting. The screen is stainless steel. Operation When there is a steady flow of water into the sprinkler system due to a sprinkler operation, the Clapper in the Alarm Check Valve opens as shown in Figure 3. Water is then permitted to flow into the centrally located groove in the Seat Ring and out through the alarm port towards the Restriction Assembly (Figure 2). When the flow through the inlet restriction of the Restriction Assembly exceeds the flow out through the outlet restriction, the Retard Chamber begins to fill. Subsequently, the water motor alarm and/or the pressure alarm switch will be actuated. The alarms will continue to be actuated as long as the Clapper in the Alarm Check Valve remains open. Water in the alarm lines will auto- JANUARY, 2004 matically drain out through the 1/8" (3,2 mm) drain orifice in the Restriction Assembly (Figure 2) when the Alarm Valve Clapper closes (due to a discontinuation in the flow of water into the sprinkler system). In the case of variable pressure systems, a transient surge in supply pressure that is sufficient to only momentarily open the Alarm Valve Clapper will not cause a false alarm, since the volume of the Retard Chamber is sufficiently large enough that it will not have filled to operate the connected alarm devices. Any water in the alarm line is then automatically drained, further reducing the possibility of a false alarm due to a successive transient surge in supply pressure. TFP920 Model WMA-1 Water Motor Alarm Hydraulically Operated Mechanical Sprinkler Alarm General Description The TYCO Model WMA-1 Water Motor Alarm is a hydraulically operated outdoor alarm designed for use with fire protection system waterflow detection valves. It is lightweight yet rugged, and it can be used in conjunction with alarm check, dry pipe, deluge, and preaction valves to sound a local alarm. The Water Motor Alarm is suitable for mounting to any type of rigid wall and can accommodate a wall thickness range of 2 to 18 inches (50 to 450 mm). It is provided with a listed and approved TYCO Model WMA-1 YStrainer for use in the alarm line. The Model WMA-1 utilizes a lightweight, impeller design that can produce a very high sound pressure level. The Gong, Gong Mount, and Water Motor Housing are fabricated from corrosion-resistant aluminum alloys. The polymer drive bearings do not require lubrication, and the Gong is closely fitted to the Gong Mount to eliminate the need for a separate cover. The Model WMA-1 Water Motor Alarm is a redesignation for the Central Model F-2, Gem Model F630, and Star Model S450. Technical Data Approvals UL and ULC Listed FM Approved LPCB Approved VdS Approved Gong Finish Red or Aluminum Working Water Pressure Range 7 to 300 psi (0,5 to 20,7 bar) Nozzle K-factor 0.7 gpm/psi1/2 (10,1 lpm/bar1/2) Y-Strainer 3/4 inch, cast iron, 20 mesh screen Trim Components Galvanized steel nipples and cast iron fittings TFP921 Page 3 of 6 NO. DESCRIPTION QTY. 1 Water Motor ............ 1 2 Support Washer . . . 1 3 Drive Shaft Sleeve . 1 4 Drive Shaft .............. 1 5 Gong Mount ............ 1 6 Striker ..................... 1 7 Gong....................... 1 8 Cap Nut .................. 1 (a) Red Gong Repair Kit includes items: 6, 7 (red), and 8 ...... 1 (a) Aluminum Gong Repair Kit includes items: 6, 7 (alum.), and 8 . . 1 REF. 92-630-1-012 NR NR NR NR See (a) See (a) See (a) 92-630-1-025 STRIKER ARM COUPLING SPACER COUPLING 3/4" NPS STRIKER RING STRIKER SHAFT BEARING 2 CROSS-SECTION VIEW OF STRIKER (ITEM 6) 92-630-2-025 NR: Not Replaceable 1 3 6 7 4 IMPELLER NOZZLE INLET DRAIN 5 8 INTERNAL VIEW OF WATER MOTOR (ITEM 1) FIGURE 1 MODEL WMA-1 WATER MOTOR ALARM ASSEMBLY TFP921 Page 4 of 6 2" (50,8 mm) 7/8" (22,2 mm) 3/4" NPS 1-3/8" (34,2 mm) WATER MOTOR 2-9/16" T/O (65,0 mm) 2-1/2" T/O (63,5 mm) 3/4" NPT INLET 2-7/16" (61,9 mm) 2-3/4" (69,9 mm) 8-1/2" DIA. (215,9 mm) SLEEVE END 3/4" NPT THREADED BY INSTALLER 1" NPT DRAIN 1-13/16" (46,0 mm) DRAIN CL 10" (254,0 mm) MINIMUM A 3/4" (DN20) NPS GALVANIZED STEEL OR BRASS PIPE 1 4 1 1" (DN25) NPS GALVANIZED STEEL OR BRASS PIPE 2-1/16" (52,4 mm) INLET CL B C D 3 RIGID WALL STRUCTURE 2 3/4" Y-STRAINER STRAINER CLEAN-OUT CAP LOCATION FOR SEPARATELY ORDERED ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE (SEE NOTE 4) NOTES: 1. All installation dimensions are shown at nominal value. 2. All dimensions are in inches and (mm). 3. Items shown in dotted lines are not included with the WMA-1. 4. Consult local Authority Having Jurisdiction for mechanical alarm isolating control valve requirements. 5. All included trim components are galvanized. 16" (457,2 mm) MAXIMUM CLEAN-OUT SUMP PLUG 2" (50,8 mm) MINIMUM STANDARD INLET TRIM NO. DESCRIPTION QTY. OPTIONAL DRAIN TRIM NO. DESCRIPTION QTY. 1 2 3 A B C D 4 3/4" x 3" Nipple......... 2 3/4" 90° Elbow ........... 1 3/4" x 1/4" x 3/4" Tee with 1/4" Plug ........... 1 3/4" Union.................. 1 FIGURE 2 MODEL WMA-1 WATER MOTOR ALARM TYPICAL INSTALLATION 1" 90° Elbow............... 1 1" 45° Elbow............... 1 Wall Plate ................... 1 1" x 1'-6" Pipe, T.O.E. ........................ 1 SWITCHES Technical Data: Model PS10-1A PS10-2A Size 1/2” 1/2” NPT NPT Number of SPDT contacts 1 2 Pressure Rating 17 Bars 17 Bars Weight (kg) 0.580 0.620 Fire & Building Products 13 Item 8. In order to minimize any wall staining that can be created by drain water, it is recommended that the drain piping from the Water Motor be galvanized steel, brass, or other suitable corrosion-resistant material. Installation Item 9. Drain water must be directed to prevent accidental damage to property or danger to persons when the alarm is operating or thereafter. Step 1. Mark the through-wall locations for the centerlines of the Sleeve and Drain Outlet. The Drain Outlet must be located at least 10 inches (250 mm) below the Sleeve per Figure 2. Item 10. The alarm line drain, at the waterflow detection valve, must be maintained at a minimum temperature of 40°F (4°C). Item 11. A single Water Motor Alarm may be connected to the alarm lines from a maximum of three separate fire protection systems. However, when two or three alarm lines are interconnected, each alarm line must be provided with the following: • a 3/4 inch Model WM-1 Y-Strainer (P/N 52-271-1001), and The TYCO Model WMA-1 Water Motor Alarm must be installed in accordance with this section. Step 2. Make 1-1/2 inch (38 mm) diameter holes straight through the wall at both locations. Step 3. Cut the non-threaded end of the Sleeve to a length equal to that of the wall thickness plus 0 to 1/8 inch (0 to 3 mm). Thread the cut end to 3/4 inch NPT per ANSI B1.20.1. Step 4. Install the alarm line piping up to and including the Union half per Item 4, Figure 2. • a 3/4 inch Check Valve with 3/32 inch orifice (P/N 52-403-1-005) Note: Use thread sealant sparingly on male threads only. Strainers must be located at the alarm outlet in the trim of each of the waterflow detection valves. Check valves must be located between each strainer and the interconnection with the alarm line from another system. Step 5. Prior to initiating installation of the Water Motor Alarm, mount the Drain Trim (less the Wall Plate and 45° Elbow) as well as the balance of alarm line piping, including the other Union half, to the Water Motor. Step 10. Hold the Gong Mount in position against the wall, engage the Coupling with the Drive Shaft, and then carefully thread the Striker Shaft Bearing onto the Sleeve. Securely tighten the Striker Shaft Bearing using a pair of toungue-and-groove pliers on the 1-1/2 inch (38 mm) hex end. Step 11. Spin the Striker by hand and verify that it spins freely, without any sign of binding. If it does not, make the necessary adjustments. Step 12. Install the Gong and securely tighten the Cap Nut. The identification sign lettering must be orientated horizontally. Step 13. Test the Water Motor Alarm by opening the alarm test valve in the trim of the waterflow detection valve. The alarm must be clear and steady. If it is not, make the necessary adjustments. NOTICE Testing of the Water Motor Alarm may result in operation of other associated alarms. Consequently, notification must be given to the owner and the fire department, central control station, or other signal station to which the alarms are connected. TFP921 Page 5 of 6 Care and Maintenance Limited Warranty The TYCO Model WMA-1 Water Motor Alarm must be maintained and serviced in accordance with this section. For warranty terms and conditions, visit www.tyco-fire.com. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. Ordering Procedure Testing of the Water Motor Alarm may result in operation of other associated alarms. Consequently, notification must be given to the owner and the fire department, central control station, or other signal station to which the alarms are connected. If the alarm was silenced during operation, the alarm control valve must be reopened immediately after the fire protection system is restored to service. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or product manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Orders for the WMA-1 Water Motor Alarm Assembly, Optional Drain Trim, and replacement parts must include the description and Part Number (P/N). The complete Model WMA-1 Alarm Assembly includes the Model WMA1 Water Motor Alarm, Model WM-1 Strainer, and Standard Inlet Trim. WMA-1 Water Motor Alarm Assembly Specify one of the following: Red Finish Gong ................... P/N 52-630-1-001P Aluminum Finish Gong . . . . . P/N 52-630-2-001P Optional Drain Trim Specify: Optional Drain Trim for Model WMA-1 Water Motor Alarm, P/N 52-630-2-002 Separately Ordered Alarm Control Valve Specify: UL/FM 3/4 Inch Ball Valve, P/N 92-300-1-006 Separately Ordered Parts for Multiple Systems Specify: Model WM-1 Y-Strainer, P/N 52-271-1-001 (One Y-Strainer is required for two systems; two Y-Strainers are required for three systems.) The following procedures and inspections should be performed as indicated, in addition to any specific requirements of the NFPA, and any impairment must be immediately corrected: Specify: 3/4 Inch Check Valve with 3/32 Inch Orifice, P/N 52-403-1-005 (Two Check Valves are required for two systems; three Check Valves are required for three systems.) Step 1. The Model WMA-1 Water Motor Alarm does not require any regularly scheduled maintenance. Rotating parts do not require lubrication. It is recommended, however, that fire alarms be periodically operated, i.e., inspected, to verify that they generate a clear and steady sound. Correct any impairment immediately. Step 2. The inspection should be made quarterly or more frequently, as may be necessary for locations subject to vandalism. Replacement Parts for Water Motor Alarm Specify (description) for use with Model WMA-1 Water Motor Alarm, P/N (see Figure 1) The Y-Strainer and Sump are to be cleaned out after each operation of the Water Motor Alarm and after the alarm line piping has been drained. Close TFP920 Page 2 of 4 Installation 1/2" NPT WATERFLOW PRESSURE ALARM SWITCH CONNECTION 3/4" NPT WATER MOTOR ALARM CONNECTION 3/4" x 1/2" x 3/4" REDUCING TEE INLET RESTRTICTION FITTING WITH 0.219" (5.6 mm) ORIFICE SCREEN 3/4" x 1-1/2" NIPPLE 9-1/8" (232,0 mm) END-TO-END 1 GAL. (3,8 L) NOMINAL CAPACITY In the case of retrofitting Central Model F/G Alarm Check Valves refer to Figure 4; In the case of retrofitting Gem Model A Alarm Check Valves refer to Figure 5; and, in the case of retrofitting Star Model E/F Alarm Check Valves refer to Figures 6 and 7. NOTE When retrofitting per Figures 4, 5, 6, or 7, the Restriction Assembly, YStrainer, and associated pipe nipples and fittings must be ordered separately to complete the installation. DRAIN RESTRTICTION FITTING WITH 0.125" (3.2 mm) ORIFICE 1/2" NPT INLET CONNECTION 8-1/8" (206,0 mm) DIA. Apply pipe thread sealant sparingly to male threads only. FIGURE 2 RESTRICTION ASSEMBLY FIGURE 1 MODEL RC-1 RETARD CHAMBER WATERFLOW PRESSURE ALARM SWITCH RETARD CHAMBER WATERFLOW TO WATER MOTOR ALARM 7/32" (5,6 mm) ORIFICE INLET 1 WATERFLOW TO SYSTEM 3 MAIN DRAIN VALVE The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority having jurisdiction. The installing contractor or product manufacturer should be contacted relative to any questions. UPON SPRINKLER FLOW, WATERWAY CLAPPER OPENS 1/8" (3,2 mm) ORIFICE OUTLET WHEN FLOW THROUGH RESTRICTION ASSEMBLY INLET EXCEEDS OUTLET, RETARD CHAMBER BEGINS TO FILL Care and Maintenance 4 ONCE RETARD CHAMBER OVERFLOWS, WATERFLOW PRESSURE ALARM SWITCH AND WATER MOTOR ALARM ACTUATE RESTRICTION ASSEMBLY The Model RC-1 Retard Chamber must be installed in accordance with the specific instructions provided with the Tyco Fire Products Model AV-1300 (TFP910) or Model AV-1-175 (TFP912) Alarm Check Valves. The standard trim for these Alarm Check Valves includes all of the necessary components including the Restriction Assembly shown in Figure 2. 2 WATERFLOW THROUGH SEAT RING GROOVE AND ALARM PORT FIGURE 3 MODEL RC-1 RETARD CHAMBER — OPERATION— SYSTEM PRESSURE GAUGE It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service. SUPPLY PRESSURE GAUGE Specific consideration must be given to cleaning the Screen within the Restriction Assembly, as well as the YStrainer. More frequent cleaning than that required by NFPA 25 may be necessary as determined after the first inspection and is a function of the water quality with respect to water borne debris. NOTES Before closing a fire protection system control valve for inspection or maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must first be obtained from the proper authorities, and all personnel Close Page 3 of 4 TFP920 1/2" NPT WATERFLOW PRESSURE ALARM SWITCH CONNECTION NIPPLES & FITTINGS 1 NO. DESCRIPTION QTY. 1 1/2" NPT WATERFLOW PRESSURE ALARM SWITCH CONNECTION 2 3 4 3/4" NPT WATER MOTOR ALARM CONNECTION MODEL RC-1 RETARD CHAMBER P/N 52-211-1-002 2 1 Nipples & fittings may be acquired from sources other than TFP. 1/2" Y-STRAINER P/N 52-353-1-005 2 Includes nipple and tee per Figure 1. 1 2 4 2 2 RESTRICTION ASSEMBLY P/N 92-210-1-005 (SEE FIGURE 2) 3/4" NPT WATER MOTOR ALARM CONNECTION 3/4" x 1/2" 90° Reducing Elbow ................ 1 1/2" x 1-1/2" Nipple ............ 3 1/2" x 2" Nipple ................. 1 Select per Table................ 1 3 Valve Nipple 4 Size 4" (DN100) 3/4" x 6" 6" (DN150) 8" (DN200) 3/4" x 4-1/2" 3/4" x 1-1/2" REMOVE GEM MODEL A-3 RETARD CHAMBER WITH ALARM TRIM REFER TO DATA SHEET TD1-1 GEM MODEL A ALARM CHECK VALVE WITH BASIC TRIM (6"/DN150 SHOWN) REFER TO DATA SHEET TD1 MODEL RC-1 RETARD CHAMBER P/N 52-211-1-002 (INCLUDES NIPPLE & TEE PER FIGURE 1) 1/2" NPT WATERFLOW PRESSURE ALARM SWITCH CONNECTION 3/4" NPT WATER MOTOR ALARM CONNECTION RESTRICTION ASSEMBLY P/N 92-210-1-005 (SEE FIGURE 2) ROTATE EXISTING RETARD CHAMBER DRAIN TRIM TO ACCOMMODATE NEW RETARD CHAMBER TRIM CENTRAL MODEL F/G ALARM CHECK VALVE WITH ALARM TRIM (6"/DN150 SHOWN) REFER TO DATA SHEET 7-3.0 GEM MODEL A ALARM CHECK VALVE WITH BASIC TRIM (6"/DN150 SHOWN) REFER TO DATA SHEET TD1 REMOVE ORIGINAL ALARM TRIM TO THIS POINT DRIP FUNNEL (IF REQUIRED) 1/2" Y-STRAINER P/N 52-353-1-005 FIGURE 4 MODEL RC-1 RETARD CHAMBER WITH CENTRAL MODEL F/G ALARM CHECK VALVES who may be affected by this action must be notified. After placing a fire protection system in service, notify the proper authorities and advise those responsible for monitoring proprietary and/or central station alarms. FIGURE 5 MODEL RC-1 RETARD CHAMBER WITH GEM MODEL A ALARM CHECK VALVES Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by Tyco Fire Products. No warranty is given for products or components manufactured by companies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by Tyco Fire Products to be defective shall be either repaired or replaced, at Tyco Fire Products’ sole option. Tyco Fire Products neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall not be responsible for sprinkler Close TFP920 Page 4 of 4 1/2" NPT WATERFLOW PRESSURE ALARM SWITCH CONNECTION NIPPLES & FITTINGS 1 NO. DESCRIPTION QTY. NIPPLES & FITTINGS 1 NO. DESCRIPTION QTY. 1 3/4" x 1/2" 90° Reducing Elbow ................ 1 2 1/2" x 1-1/2" Nipple ........... 3 3 3/4" x 3-1/2" Nipple ............ 1 1 3/4" x 1/2" 90° Reducing Elbow ................ 1 2 1/2" x 1-1/2" Nipple ........... 3 3 3/4" x 3-1/2" Nipple ........... 1 MODEL RC-1 RETARD CHAMBER P/N 52-211-1-002 2 3/4" NPT WATER MOTOR ALARM CONNECTION 1/2" Y-STRAINER P/N 52-353-1-005 1 Nipples & fittings may be acquired from sources other than TFP. 1 Nipples & fittings may be acquired from sources other than TFP. MODEL RC-1 RETARD CHAMBER P/N 52-211-1-002 2 2 2 Includes nipple and tee per Figure 1. 1/2" Y-STRAINER P/N 52-353-1-005 Includes nipple and tee per Figure 1. 1 RESTRICTION ASSEMBLY P/N 92-210-1-005 (SEE FIGURE 2) 2 3 2 REMOVE AND DISCARD EXISTING 3/4" x 2" NIPPLE DISCARD EXISTING 3/4" x 2" NIPPLE STAR MODEL E ALARM CHECK VALVE WITH ALARM TRIM REFER TO DATA SHEET 2-1.1.20 FIGURE 6 MODEL RC-1 RETARD CHAMBER WITH STAR MODEL E ALARM CHECK VALVES IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CONTRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THEORY, FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, REGARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO FIRE PRODUCTS’ LI- 2 3 2 2 SEPARATE EXISTING 1/2" UNION HALVES TO FACILITATE ASSEMBLY OF NEW RETARD CHAMBER TRIM system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. 3/4" NPT WATER MOTOR ALARM CONNECTION 1 REMOVE AND 2 ROTATE EXISTING RETARD CHAMBER DRAIN TRIM TO ACCOMMODATE NEW RETARD CHAMBER TRIM 1/2" NPT WATERFLOW PRESSURE ALARM SWITCH CONNECTION STAR MODEL F ALARM CHECK VALVE WITH ALARM TRIM (6"/DN150 SHOWN) REFER TO DATA SHEET 2-1.1.10 RESTRICTION ASSEMBLY P/N 92-210-1-005 (SEE FIGURE 2) SEPARATE EXISTING 1/2" UNION HALVES TO FACILITATE ASSEMBLY OF NEW RETARD CHAMBER TRIM ROTATE EXISTING RETARD CHAMBER DRAIN TRIM TO ACCOMMODATE NEW RETARD CHAMBER TRIM FIGURE 7 MODEL RC-1 RETARD CHAMBER WITH STAR MODEL F ALARM CHECK VALVES ABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. THE FOREGOING WARRANTY IS MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Ordering Information clude the description and Part Number (P/N). RC-1: Specify: Model RC-1 Retard Chamber w/galvanized steel fittings, P/N 52-211-2-002. NOTE When retrofitting per Figures 4, 5, 6, or 7, the Restriction Assembly, YStrainer, and associated pipe nipples and fittings must be ordered separately to complete the installation. Orders for the RC-1 and additional components, as applicable, must in- TYCO FIRE PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 Worldwide Contacts www.tyco-fire.com Resilient-Seated Gate Valves Outside Screw and Yoke General Description TYCO Resilient-Seated Gate Valves are used in Fire Protection Systems for on/off operation. End connection configurations including Flange by Flange, Flange by Groove, and Groove by Groove are available. The ductile Iron body weighs approximately 50% less than conventional cast iron valves, which allows easier handling on site and reduced shipping costs. The fully encapsulated EPDM ductile iron Wedge ensures bubble-tight sealing. Valve components are either inherently corrosion-resistant or protected with fusion-bonded epoxy resin coating for a long, dependable service life and enhanced UV protection in exposed installations. This valve is one of the lightest, most durable gate valves on the market today. Its design features and material selection criteria fulfill the need for a dependable, long life and easy to operate gate valve. WITH ISOLATION SWITCH NOTICE Never remove any piping component nor correct or modify any piping deficiencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance. It is the designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data are not exceeded. Material and gasket selection should be verified for compatibility with the specific application. Always read and understand the installation instructions. TYCO Gate Valves described herein must be installed and maintained in compliance with this document, in addition to the standards of any other authorities having jurisdiction. Failure to do so may result in serious personal injury or impair the performance of these devices. Technical Data The owner is responsible for maintaining their mechanical system and devices in proper operating condition. The installing contractor or device manufacturer should be contacted with any questions. Approvals UL Listed FM Approved Sizes 2˝ (DN50), 2-1/2˝ (DN65), 3˝ (DN80), 4˝ (DN100), 6˝ (DN150), 8˝ (DN200), 10˝ (DN250), and 12˝ (DN300) Maximum Working Pressure UL - 300 psi (20,87 bar) FM - 232 psi (16 bar) Flanges ASME B16.1/ASME B16.42 EN 1092-2/ISO 7005-2 Drilled to ANSI 125/150 or PN10/PN16 Materials of Construction See valve parts list, Figure 1. Page 1 of 6 NOVEMBER 2012 TFP1540 TFP1540 Page 2 of 6 15 14 16 17 12 9 10 22 11 17 13 13 9 8 19 7 20 18 6 18 4 21 14 3 2 1 5 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION QTY. Wedge .......................... 1 Wedge Nut ................... 1 Stem Pin ....................... 1 Sealing Gasket ............. 1 Sealing O-Ring ............. 3 Stem Guide .................. 1 Stem O-Ring................. 2 Compression Washer ... 1 Top Gland..................... 1 Washers ....................... 2 Top Nut ........................ 2 Handwheel ................... 1 Yoke ............................. 1 Stem ............................. 1 Gland Stud ................... 2 Gland Hex Nut .............. 2 Flat Washer .................. 4 Bonnet .......................... 1 Screw Grouting ............. 1 Bonnet Screw ............... 4 Body ............................. 1 Yoke Hex Nut ............... 2 MATERIAL EPDM Coated Ductile Iron Bronze Stainless Steel EPDM NBR Bronze NBR Stainless Steel FBE Coated Ductile Iron Bronze Bronze FBE Coated Ductile Iron FBE Coated Ductile Iron Stainless Steel Zinc Coated Carbon Steel Zinc Coated Carbon Steel Zinc Coated Carbon Steel FBE Coated Ductile Iron Activated Resin Black Oxide Carbon Steel FBE Coated Ductile Iron Zinc Coated Carbon Steel FIGURE 1 OUTSIDE SCREW AND YOKE GATE VALVE ASSEMBLY Installation In piping systems, TYCO ResilientSeated Gate Valves should be located where operation, inspection, and maintenance are readily accessible. Care and Maintenance The TYCO Resilient-Seated Gate Valves must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. After placing a fire protection system in service, notify the proper authorities and advise those responsible for monitoring proprietary and/or central station alarms. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority having jurisdiction. The installing contractor or product manufacturer should be contacted relative to any questions. Any impairments must be immediately corrected. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. See Figure 1 for valve components referenced in this section. Debris lodged in the sealing area of the Wedge (1) may cause the valve to close hard. Backing off the Handwheel (12) and closing it again, several times if necessary, can correct this problem. The valve should never be forced to seat by applying a wrench or extension to the Handwheel (12), as it may distort the valve components or score the sealing surfaces. All replacement parts must be obtained from the manufacturer to assure proper operation of the valve. At initial valve installation the Gland Hex Nuts (16) should be left only finger tight to allow the Gland (9) to remain in a relaxed state during normal valve operation. For applications where the valve is subject to vibration, a non-hardening thread sealant may be applied to the Gland Hex Nuts (16) to prevent self-loosening and subsequent disengagement of the Gland (9). If leakage past the Sealing O-Rings (5) occurs, evenly tighten the Gland Hex Nuts (16) until the leakage ceases. TFP1540 Page 3 of 6 OPEN SHUT CL1 CL2 L L FLANGE x FLANGE FLANGE x GROOVE Nominal Valve Size Nominal Pipe Size ANSI Inches DN O.D. Inches (mm) L CL1 CL2 2 DN50 2.375 (60,3) 7.00 (178) 15.55 (395) 2-1/2 DN65 2.875 (73,0) 7.50 (190) – DN65 3.000 (76,1) 3 DN80 L GROOVE x GROOVE Nominal Handwheel Turns to Fully Operate (Open or Shut) Approx. Weight FxF Lbs. (kg) Approx. Weight FxG Lbs. (kg) Approx. Weight GxG Lbs. (kg) 13.07 (332) 13 29.8 (13,5) 27.6 (12,5) 25.4 (11,5) 16.14 (410) 13.31 (338) 16 35.3 (16) 30.9 (14) 26.5 (12) 7.50 (190) 16.14 (410) 13.31 (338) 16 — 30.9 (14) 26.5 (12) 3.500 (88,9) 8.00 (203) 18.9 (480) 14.96 (380) 20 41.9 (19) 36.4 (16.5) 30.9 (14) 4 DN100 4.500 (114,3) 9.00 (229) 22.56 (573) 17.72 (450) 20 57.3 (26) 50.7 (23) 44.1 (20) – DN150 6.500 (165,1) 10.50 (267) 29.53 (750) 23.31 (592) 25 — 88.2 (40) 79.4 (36) 6 DN150 6.625 (168,3) 10.50 (267) 29.53 (750) 23.31 (592) 25 97.0 (44) 88.2 (40) 79.4 (36) 8 DN200 8.625 (219,1) 11.50 (292) 37.64 (956) 29.45 (748) 34 154.4 (70) 143.3 (65) 110.3 (50) 10 DN250 12 DN300 10.750 (273,1) 12.750 (323,9) 13.00 (330) 14.00 (356) 46.26 (1175) 51.89 (1318) 34.96 (888) 39.57 (1005) 264.6 (120) 330.8 (150) 242.6 (110) 297.7 (135) 220.5 (100) 275.6 (125) Nominal Dimensions Inches (mm) 42 50 FIGURE 2 OUTSIDE SCREW AND YOKE GATE VALVE NOMINAL DIMENSIONS 5 ALARM CHECK VALVE ASSEMBLY Worldwide Contacts www.tyco-fire.com Model BFV-300 Butterfly Valve Wafer Style General Description The TYCO Model BFV-300 Wafer Style Butterfly Valves are indicating type valves designed for use in fire protection systems where a visual indication is required as to whether the valve is open or closed. They are used, for example, as system, sectional and pump water control valves, and are suitable for installation between ANSI Class 125/150 flanges as well as PN10/16 flanges without the need for flange gaskets. For applications requiring supervision of the open position of the valve, the Gear Operators for the Model BFV-300 Butterfly Valves are provided with two sets of factory installed internal switches each having SPDT contacts (Ref. Figure 3). The supervisory switches transfer their electrical contacts when there is movement from the normally open disc position during the first two revolutions of the handwheel. NOTICE The TYCO Model BFV-300 Wafer Style Butterfly Valves described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. Technical Data Sizes: ANSI Inches (DN) 2-1/2 (DN65), 3 (DN80), 4 (DN100), 5 (DN125), 6 (DN150), 8 (DN200), 10 (DN250) Approvals UL Listed FM Approved CE Certified All laboratory listings and approvals are for indoor and outdoor use. Maximum Working Pressure 300 psi (20,7 bar) Maximum Working Temperature 212°F (100°C) in accordance with UL 1091 Materials of Construction Body Ductile Iron ASTM A536 Body Coating Nylon: RILSAN Fine Powders (PA11) Black Disc Ductile Iron ASTM A536 Disc Seal EPDM Encapsulated Upper & Lower Stem AISI 410 Actuator 2-1/2 – 6 Inch (DN65 – DN150): IP 65, bronze traveling nut gearbox with internal dual switch in ductile iron housing 8, 10 Inch (DN200, DN250): IP 65, segmented gearbox with internal dual switch in ductile iron housing For fire protection pressure rating, listing and approval information, contact your TYCO representative. 100% Silicone Free BFV-300 Butterfly Valves are produced and assembled not using silicone lubricants in any form (such as: grease or aerosol spray) and are suitable for paint or oxygen applications. Control Valve Seat Leakage Class IEC 60534-4 CLASS VI (Type C) Control Valve Seat Leakage according to ANSI/FCI 70-2-2006 (ASME B16.104) The owner is responsible for maintaining their fire protection system and devices in proper operating condition. Contact the installing contractor or product manufacturer with any questions. Page 1 of 6 SEPTEMBER 2015 TFP1516 TFP1516 Page 2 of 6 Nominal Dimensions Inches (mm) Nominal Valve Sizes Inches (DN) A B C D E F G H 2-1/2 (DN65) 1.81 (46) 11.67 (296,5) 3.35 (85) 5.45 (138,5) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 1.65 (41,9) 13.4 (6,1) 3 (DN80) 1.81 (46) 12.27 (311,7) 3.58 (91) 5.81 (147,7) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 2.34 (59,5) 14.1 (6,4) — (80) 1.81 (46) 12.27 (311,7) 3.58 (91) 5.81 (147,7) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 2.34 (59,5) 14.1 (6,4) 4 (DN100) 2.16 (55) 13.92 (353,5) 4.29 (109) 6.75 (171,5) 4.92 (125) 4.28 (108,6) 1.99 (50,5) 3.25 (82,6) 15 (6,8) 5 (DN125) 2.4 (61) 16 (406,6) 5.16 (131) 7.93 (201,5) 5.91 (150) 5.79 (147) 2.32 (58,9) 4 (101,6) 26.2 (11,9) 6 (DN150) 2.4 (61) 17.07 (433,6) 5.71 (145) 8.44 (214,5) 5.91 (150) 5.79 (147) 2.32 (58,9) 5.22 (132,6) 24.5 (11,1) 8 (DN200) 2.48 (63) 19.63 (498,5) 6.69 (170) 9.29 (236) 8.86 (225) 8.19 (208) 2.76 (70) 7.3 (185,4) 44.1 (20) — (DN200) 2.48 (63) 19.63 (498,5) 6.69 (170) 9.29 (236) 8.86 (225) 8.19 (208) 2.76 (70) 7.3 (185,4) 44.1 (20) 10 (DN250) 3.03 (77) 23.01 (584,5) 8.27 (210) 11.1 (282) 11.14 (283) 8.19 (208) 2.91 (74) 9.05 (230) 63.9 (29) G 1/2" NPT CONDUIT CONNECTION F GEAR OPERATOR INDICATOR FLAG E HANDWHEEL BODY D B DISC H C A FIGURE 1 MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE NOMINAL DIMENSIONS Weight Lbs. (kg) TFP1516 Page 3 of 6 No. Part Material 01 Body ASTM A-536 Qty. No. Part Material Qty. 1 28 Spring Pin Ø4 x 0.8t x 25 ASTM A-228 1 14 Stem Housing Fe 1 02 Upper Stem AISI 410 1 15 Spring Pin ASTM A-228 1 29 Handwheel ASTM A-536 1 03 Lower Stem AISI 410 1 16 Indicator ASTM A-619 1 30 Bolt (Round) ASTM A-167 3 04 Disc EPDM 1 17 O-Ring NBR 1 31 Plate Washer ASTM A-167 4 05 O-Ring (P12) EPDM 4 18 Cover Gasket Paper 1 32 Switch Assembly — 1 06 Oiless B/R (MB1410) — 4 19 Spring Pin Ø5 x 1T x 25 ASTM A-228 1 33 T/R Bolt ASTM A-307 2 07 End Cap 2-1/2 – 4 Inch EPDM 1 20 O-Ring (P10) EPDM 1 34 Tapping Screw ST3.5 x 7.5 S10C 1 08 Gear Box ASTM A-536 1 21 Worm Shaft AISI 410 1 35 Tooth Washer 4# S10C 1 09 Traveling Nut 2-1/2 – 6 Inch Bronze 1 22 Bushing (1) FD-0205-45 1 36 Lever ASTM A-619 1 09 Segment Gear 8, 10 Inch C3604BD 1 23 Collar FD-0205-45 1 37 Connector — 1 10 Bushing (2) FD-0205-45 1 24 Spring Washer ASTM A-167 4 38 Sticker — 1 11 Cover ASTM A-619 1 25 Hex Bolt M8 x 20L ASTM A-167 2 39 Sticker — 1 12 Bushing Fe 1 26 Hex Bolt M8 x 25L ASTM A-167 2 40 Gasket EPDM 2 13 Headless Wrench Bolt M5 x 7L ASTM A-307 1 27 Gasket Paper 1 41 Spring Pin Ø3 x 0.6T x 25 ASTM A-228 1 34 37 35 No. Part Material Qty. 33 30 36 32 38, 39 28 31 30 29 20 19, 41 17 14 12 18 16 11 15 21 10 22 09 23 08 24 05 25 02 13 27 25 26 40 01 04 03 06 07 FIGURE 2 MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE ASSEMBLY DRAWING TFP1516 Page 4 of 6 400 600 800 1000 FLOW RATE IN LITERS PER MINUTE (LPM) (1 GPM = 3,785 LPM) 2000 4000 6000 10000 20000 9.0 8.0 0,60 7.0 0,50 6.0 0,40 5.0 0,30 3.0 0,20 2.0 0,10 0,09 0,08 1.0 0.9 0.8 0,07 0.7 0,05 0.6 0,04 0,06 0.5 0,03 0.4 0.3 100 200 300 400 600 800 1000 2000 FLOW RATE IN GALLONS PER MINUTE (GPM) 3000 4000 GRAPH A DN65 THROUGH DN250 MODEL BFV-300 BUTTERFLY VALVE NOMINAL PRESSURE DROP VERSUS FLOW 16A 125V/250 VAC CLOSED (RED) S-1 FIRE ALARM COMMON (WHITE) CONTROL PANEL SUPERVISORY CIRCUIT OPEN (YELLOW) END OF LINE RESISTOR OR NEXT DEVICE (GREEN) ACTUATOR CASE GROUND CLOSED (ORANGE) S-2 VOLTAGE SOURCE COMMON (BLACK) OPEN (BLUE) AUX. DEVICE (BELL OR HORN) FIGURE 3 MODEL BFV-300 BUTTERFLY VALVE INTERNAL SWITCH WIRING DIAGRAM WITH VALVE IN OPEN POSITION 6000 NOMINAL PRESSURE DROP IN BAR (1 PSI = 0,06895 BAR) NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI) 4.0 TFP1516 Page 5 of 6 Nominal Valve Size Inches (DN) Part Number PSI (bar) Flange Face Agency Listing/Approval BFV-300 BFV-300 With Without Internal Switch Internal Switch CE UL C-UL FM 2-1/2 (DN65) 300 ANSI 16.5, PN16 59300W025WS 59300W025NS (20,7) ✓ ✓ ✓ 3 (DN80) 300 (20,7) ANSI 16.5 59300W030WS 59300W030NS ✓ ✓ ✓ DN80 300 (20,7) BS PN16 59300W036WS 59300W036NS ✓ ✓ ✓ 4 (DN100) ANSI 16.5, 300 BS PN16, 59300W040WS 59300W040NS (20,7) AS 2129 Table E ✓ ✓ ✓ 5 (DN125) 300 (20,7) 59300W050WS 59300W050NS ✓ 6 (DN150) ANSI 16.5, 300 BS PN16, 59300W060WS 59300W060NS (20,7) AS 2129 Table E ✓ ✓ ✓ 8 (DN200) 300 (20,7) ANSI 16.5 59300W080WS 59300W080NS ✓ ✓ ✓ DN200 300 (20,7) BS PN16 59300W086WS 59300W086NS ✓ ✓ ✓ 10 (DN250) 175 (12) ANSI 16.5, BS PN16 59300W100WS 59300W100NS ✓ ✓ ✓ ANSI 16.5, BS PN16 VdS CCCf APSAD PAVUS VNIPPO ✓ TABLE A MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE WITH OR WITHOUT INTERNAL SUPERVISORY SWITCHES PART NUMBER SELECTION AND AGENCY LISTINGS/APPROVALS Nominal Valve Size Inches (DN) Bernstein i88-IP65 Regular Switch Bernstein i88-IP65 LED Switch-24V Bernstein GC-SU1Z Ex IP-66/67 ATEX (II 2 Ex d IIC T6) Switch 2-1/2 – 4 (DN65 – DN100) 59300SPBRACKSW10 59300SPBRACKSW10LED 59300SPBRACKSW10ATEX 5–6 (DN125 – DN150) 59300SPBRACKSW20 59300SPBRACKSW20LED 59300SPBRACKSW20ATEX 8, 10 (DN200, DN250) 59300SPBRACKSW30 59300SPBRACKSW30LED 59300SPBRACKSW30ATEX Part Number TABLE B MODEL BFV-300 WAFER STYLE BUTTERFLY VALVE MOUNTING BRACKET ASSEMBLY WITH BERNSTEIN EXTERNAL SWITCH PART NUMBER SELECTION Nominal Valve Size Inches (DN) Part Number 2-1/2 – 4 (DN65 – DN100) 59300SPHWHEEL10 5–6 (DN125 – DN150) 59300SPHWHEEL20 8, 10 (DN200, DN250) 59300SPHWHEEL30 TABLE C BFV-300 WAFER STYLE BUTTERFLY VALVE HANDWHEEL WITH PIN PART NUMBER SELECTION TFP1516 Page 6 of 6 draw sequence, tighten all flange bolts until the valve is metal-to-metal with both mating flanges. Recommended tightening torques are listed in Table D. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. 33 – 50 (44,7 – 67,8) Be certain to keep flange faces as parallel as possible during and after tightening bolts or studs. After final tightening, again check the valve for full opening and closing. 53 – 75 (71,8 – 101,7) As applicable, refer to Figure 3 for the internal switch wiring diagram. TABLE D RECOMMENDED MATING FLANGE BOLT TORQUES Conduit and electrical connections are to be made in accordance with the authority having jurisdiction and/ or the National Electrical Code. With reference to Figure 3, the supervisory switch is intended for connection to the supervisory circuit of a fire alarm control panel in accordance with NFPA 72. The auxiliary switch is intended for the unsupervised connection to auxiliary equipment in accordance with NFPA 70, National Electric Code. Nominal Flange Size ANSI Inches (DN) Recommended Minimum Torque Ft.-Lbs (Nm) 2-1/2 – 4 (DN65 – DN100) 20 – 30 (27,1 – 40,7) 5–8 (DN125 – DN200) 10 (DN250) Installation The TYCO Model BFV-300 Wafer Style Butterfly Valves may be installed with flow in either direction and can be positioned either horizontally or vertically. They are designed for installation between the faces of ANSI Class 125 and 150 flanges as well as PN10/16 flanges without the need for flange gaskets. The Series BFV-300 are selfsealing between mating flanges; therefore, they do not require the use of additional gaskets. The Model BFV-300 may be installed with any pressure class or schedule of pipe or tubing no greater than schedule 40 that is listed or approved for fire protection service and installed in accordance with the manufacturers instructions. The wafer bodies have locating lugs to ensure proper centering of the valve body when flange bolts are installed. Refer to Figure 2 for bolt diameter. Bolts and studs must meet the minimum strength requirements of ASTM A307 (Grade B), and the nuts must meet the minimum strength requirements of ASTM A563 (Grade A). Prior to installation, close the valve. Spread the flanges apart to allow the valve to slip easily between the flanges. Make sure the pipe flange faces are clean of any foreign material such as scale, metal shavings, or welding slag. Insert the valve between the flanges (without flange gaskets). Do not apply lubricant to the seat faces as this may damage the seat material. Be sure to center the valve and do not damage the liner. Relax the separation of the flanges, install, and hand-tighten all flange bolts. Slowly open the valve, checking for free movement of the disc. If valve opens freely, leave the valve in the open position, and using a cross- NOTE: For outdoor applications with internal supervisory switches, it is recommended that wiring connections be made at a temperature above 15°F (-9°C), in order to insure sufficient flexibility of the wire lead insulation. Care and Maintenance The TYCO Model BFV-300 Wafer Style Butterfly Valves must be maintained and serviced in accordance with this section. Before closing a fire protection system control valve for maintenance or inspection work on either the valve or fire protection system which it controls, permission to shut down the affected fire protection systems must be obtained from the proper authorities and all personnel who may be affected by this decision must be notified. Ordering Procedure Model BFV-300 Wafer Style Butterfly Valves With Internal Normally Open Supervisory Switches Specify: (specify size) Model BFV-300 Wafer Style Butterfly Valve, Internal Normally Open Supervisory Switches, P/N (specify per Table A) Without Supervisory Switches Specify: (specify size) Model BFV-300 Wafer Style Butterfly Valve, P/N (specify per Table A) Replacement Parts Refer to Figure 2 to identify parts. NOTE: Only items described in this section are offered as replacement parts. Mounting Bracket Assembly with Bernstein External Switch Specify: Mounting Bracket with Bernstein (specify model per Table B) External Switch, (specify size) Model BFV-300 Wafer Style Butterfly Valve, P/N (specify per Table B) Handwheel with Pin Specify: Handwheel with Pin, (specify size) Model BFV-300 Wafer Style Butterfly Valve, P/N (specify per Table C) The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in accordance with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority having jurisdiction. Contact the installing contractor or product manufacturer with any questions. Any impairment must be immediately corrected. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service. GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 Copyright © 2015 Tyco Fire Products, LP. All rights reserved. RILSAN is a registered trademark of Arkema, Inc. VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD Service Pressure: 450 PSI (31 BAR) - UL Flow Sensitivity Range for Signal: 4-10 GPM (15-38 LPM) - UL Maximum Surge: 18 FPS (5.5 m/s) Contact Ratings: Two sets of SPDT (Form C) 10.0 Amps at 125/250VAC 2.0 Amps at 30VDC Resistive 10 mAmps min. at 24VDC Conduit Entrances: Two knockouts provided for 1/2" conduit. Individual switch compartments suitable for dissimilar voltages. Environmental Specifications: • NEMA 4/IP54 Rated Enclosure suitable for indoor or outdoor use with factory installed gasket and die-cast housing when used with appropriate conduit fitting. • Temperature Range: 40°F - 120°F, (4.5°C - 49°C) - UL • Non-corrosive sleeve factory installed in saddle. Service Use: Automatic Sprinkler One or two family dwelling Residential occupancy up to four stories National Fire Alarm Code NFPA-13 NFPA-13D NFPA-13R NFPA-72 Ordering Information Nominal Pipe Size Model Part Number 2" DN50 VSR-2 1144402 2 1/2" DN65 VSR-2 1/2 1144425 3" DN80 VSR-3 1144403 3 1/2" - VSR-3 1/2 1144435 4" DN100 VSR-4 1144404 5" - VSR-5 1144405 6" DN150 VSR-6 1144406 8" DN200 VSR-8 1144408 Optional: Cover Tamper Switch Kit, Stock No. 0090148 • Installation must be performed by qualified personnel and in accordance with all national and local codes and ordinances. • Shock hazard. Disconnect power source before servicing. Serious injury or death could result. • Risk of explosion. Not for use in hazardous locations. Serious injury or death could result. GENERAL INFORMATION to indicate unauthorized removal of the cover. See bulletin number 5401103 for installation instructions of this switch. The Model VSR is a vane type waterflow switch for use on wet sprinkler systems. It is UL Listed and FM Approved for use on steel pipe; schedules 10 through 40, sizes 2" thru 8" (50 mm thru 200 mm). INSTALLATION: See Fig.1 LPC approved sizes are 2" thru 8" (50 mm thru 200 mm). See Ordering Information chart. The VSR may also be used as a sectional waterflow detector on large systems. The VSR contains two single pole, double throw, snap action switches and an adjustable, instantly recycling pneumatic retard. The switches are actuated when a flow of 10 GPM (38 LPM) or more occurs downstream of the device. The flow condition must exist for a period of time necessary to overcome the selected retard period. ENCLOSURE The VSR switches and retard device are enclosed in a general purpose, die-cast housing. The cover is held in place with two tamper resistant screws which require a special key for removal. A field installable cover tamper switch is available as an option which may be used Potter Electric Signal Company PRINTED IN USA These devices may be mounted on horizontal or vertical pipe. On horizontal pipe they should be installed on the top side of the pipe where they will be accessible. The device should not be installed within 6" (15 cm) of a fitting which changes the direction of the waterflow or within 24" (60 cm) of a valve or drain. Drain the system and drill a hole in the pipe using a hole saw in a slow speed drill. (see Fig. 1) Clean the inside pipe of all growth or other material for a distance equal to the pipe diameter on either side of the hole. Roll the vane so that it may be inserted into the hole; do not bend or crease it. Insert the vane so that the arrow on the saddle points in the direction of the waterflow. Install the saddle strap and tighten nuts alternately to required torque. (see Fig. 1). The vane must not rub the inside of the pipe or bind in any way. Specifications subject to change without notice. • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 • www.pottersignal.com MFG. #5401146 - REV F 3/07 PAGE 1 OF 3 VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD FIG. 1 FIG. 2 SWITCH TERMINAL CONNECTIONS CLAMPING PLATE TERMINAL (Flowing water activates device in one direction only.) Installation Requirements Model Nominal Pipe Size Nominal Pipe O.D. inch mm inch mm 2 DN50 2.375 60.3 2.875 73.0 76.1 VSR-2 VSR-2 1/2 2 1/2 VSR-2 1/2 2 1/2 DN65 3.000 3 DN80 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 VSR-3 VSR-3 1/2 3 1/2 VSR-4 4 VSR-5 5 DN100 VSR-6 6 DN150 6.625 168.3 VSR-8 8 DN200 8.625 219.1 Hole Size mm 1.25 + .125/-.062 33.0 ± 2.0 2.00 ± .125 FIG. 3 TYPICAL ELECTRICAL CONNECTIONS BELL U-Bolt Nuts Torque inch ft-lb n-m 20 27 50.8 ± 2.0 An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire become dislodged from under the terminal. Failure to sever the wire may render the device inoperable risking severe property damage and loss of life. Waterflow switches that are monitoring wet pipe sprinkler systems should not be used as the sole initiating device to discharge AFFF, deluge, or chemical suppression systems. Waterflow switches used for this application may result in unintended discharges caused by surges, trapped air, or short retard times. FIG. 4 FIG. 5 Break out thin section of cover when wiring both switches from one conduit entrance. To remove knockouts: Place screwdriver at inside edge of knockouts, not in the center. NEGATIVE DC OR NEUTRAL AC POSITIVE DC OR HOT AC EOLR WATERFLOW ZONE ON FIRE PANEL NOTES: 1. The Model VSR has two switches, one can be used to operate a central station, proprietary or remote signaling unit, while the other contact is used to operate a local audible or visual annunciator. 2. A condition of LPC Approval of this product is that the electrical entry must be sealed to exclude moisture. 3. For supervised circuits see “Switch Terminal Connections” drawing and caution note (Fig. 2). PRINTED IN USA MFG. #5401146 - REV F 3/07 PAGE 2 OF 3 VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD Compatible Pipe Model Nominal Pipe Size Nominal Pipe O.D. Pipe Wall Thickness Schedule 10 (UL) Schedule 40 (UL) BS-1387 (LPC) DN (VDS) inch mm inch mm inch mm inch mm inch mm inch mm VSR-2 2 DN50 2.375 60.3 0.109 2.77 0.154 3.91 0.142 3.6 0.091 2.3 VSR-2 1/2 2 1/2 2.875 73.0 0.120 3.05 0.203 5.16 0.142 3.6 0.102 2.6 0.120 3.05 0.216 5.49 0.157 4.0 0.114 2.9 0.177 4.5 0.126 3.2 VSR-2 1/2 VSR-3 3 VSR-3 1/2 3 1/2 VSR-4 4 VSR-5 5 VSR-6 6 VSR-8 8 DN65 3.000 76.1 DN80 3.500 88.9 4.000 101.6 0.120 3.05 0.226 5.74 DN100 4.500 114.3 0.120 3.05 0.237 6.02 5.563 141.3 0.134 3.40 0.258 6.55 DN150 6.625 168.3 0.134 3.40 0.280 7.11 0.197 5.0 0.157 4.0 DN200 8.625 219.1 0.148 3.76 0.322 8.18 0.248 6.3 0.177 4.5 NOTE: For copper or plastic pipe use Model VSR-CF. The frequency of inspection and testing for the Model VSR and its associated protective monitoring system should be in accordance with applicable NFPA Codes and Standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). If provided, the inspector’s test valve, that is usually located at the end of the most remote branch line, should always be used for test purposes. If there are no provisions for testing the operation of the flow detection device on the system, application of the VSR is not recommended or advisable. A minimum flow of 10 GPM (38 LPM) is required to activate this device. TESTING MAINTENANCE Inspect detectors monthly for leaks. If leaks are found, replace the detector. The VSR waterflow switch should provide years of trouble-free service. If any part of the detector does not perform properly, replace the entire detector. REMOVAL • To prevent accidental water damage, all control valves should be shut tight and the system completely drained before waterflow detectors are removed or replaced. • Turn off electrical power to the detector, then disconnect wiring. • Loosen nuts and remove U-bolts. • Gently lift the saddle far enough to get your fingers under it. With your fingers, roll the vane so it will fit through the hole while continuing to lift the waterflow detector saddle. • Lift detector clear of pipe. IMPORTANT NOTICE Please advise the person responsible for testing of the fire protection system that this system must be tested in accordance with the testing instructions MOUNTING DIMENSIONS NO PRINTED IN USA NC COM COM NC NO MFG. #5401146 - REV F 3/07 PAGE 3 OF 3 FOR IMMEDIATE RELEASE: Contact: Mike Henke Potter Electric Signal Company Phone: 800-325-3936 Fax: 314-878-7264 sales@pottersignal.com www.pottersignal.com Potter Electric Announces New VSR Waterflow Switch St. Louis, MO – Potter is pleased to announce the new VSR Waterflow Switch as a replacement to the VSR-F Waterflow Switch, effective immediately. The VSR is the FIRST AND ONLY waterflow switch with separate low and high voltage wiring chambers to allow safer installation of different voltage applications. The retard and switch assembly is designed to allow for easy replacement while in the field, and the updated retard dial provides better accuracy while setting the switch. The design of the VSR eliminates the possibility of any type of corrosion concerning dissimilar metals or MIC. Synchronized snap action switches provide a visual indication of activation. Additional information can be obtained by contacting Mike Henke by phone at 800-325-3936 or via e-mail at sales@pottersignal.com. ### PRESSURE GAUGE DUAL-CALIBRATED PRESSURE GAUGE Applications: ■ Fire Protection System ■ Suitable for all media that will not obstruct the pressure system Design: EN 837-1 & ASME B40.100 Size: 4” Diameter (100mm) Accuracy: ± 2.5% of span (ANSI B40.100 Grade B ) Dual Calibration: psi and kPa Ranges: 0 – 300 psi and 0 – 2000 kPa Operating Temp: Ambient: -40°F to 140°F (-40°C to 60°C) Media: 140°F (60°C) maximum Bourdon Tube: Copper alloy C-type material Connection: ¼” NPT Movement: Copper alloy Case: ABS, Black finish Window: Twist-on clear Polycarbonate Approvals: ■ Factory Mutual (FM) approved ■ UL listed For enquiries please contact : Tyco Fire & Building Products Asia Pte Ltd Tel: +65 - 6577 4360 Fax: +65 - 6481 8719 Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Model F350 Sectional Test & Drain, 1-1/4 Inch NPT x 5.6K (80K) Test Orifice For Use With Field Fabricated Sectional Control Arrangements General Description Figure 1 illustrates a typical sectional control arrangement that is utilized for the flow control, inspection, testing, and draining of feed mains to sections of wet pipe automatic sprinkler systems. A typical application is in a multi-story building where waterflow alarm devices are required on each floor at each riser. The Model F350 Sectional Test & Drain (Ref. Figure 2) with an integral sight glass assembly, provides a simplified means for testing of waterflow alarm devices and draining of feed mains. It is typically utilized for connection to a common inside drain where it is not practical to terminate an inspector’s test connection outside of a building. The F350 has a smooth bore corrosion resistant test orifice equivalent to that of a 5.6K (80K) orifice sprinkler, and it is provided with 1-1/4 inch NPT pipe size connections that make it suitable for use as a sectional drain connection with up to a 3-1/2 inch (DN80) size feed main. Additional features of the F350 include: • Pre assembled indicating type valve arrangement; • Installation in any position; • Dual handle control to provide positive-stop positioning for test, drain and shut-off; • A unique, self-cleaning sight glass assembly that provides a positive indication of flow, even in dimly lit areas without a flashlight; • Visual flow indicator for both alarm test (partial flow) and flow test (full flow conditions) vibrates to provide a positive indication of flow even in dimly lit areas. WARNINGS The Model F350 Sectional Test & Drain described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Technical Data Approvals UL Listed. FM Approved. Maximum Service Pressure 175 psi (12,1 bar) Shut-Off Valve A stainless steel quarter turn ball valve. Corrosion resistant copper alloys with glass filled PTFE seals. Dual-Orifice Valve A chrome plated, corrosion resistant bronze quarter turn ball valve with a 5.6K (80K) smooth bore test orifice. Sight Glass Assembly A red painted cast iron body with dual glass lenses mounted in plated steel, NPT threaded inserts. Thread Connections All of the F350 pipe thread connections are assembled with a Teflon* based pipe joint sealant and each assembly is factory tested to 350 psi (24,1 bar). The Model F350 Sectional Test & Drain is a redesignation for the Gem Model F350. Page 1 of 4 MAY, 2006 TFP1650 Page 2 of 4 TFP1650 Installation NOTES The Model F350 Sectional Test & Drain must be installed in a readily visible and accessible location, preferably not over seven feet above the floor. Wet pipe fire protection systems must be maintained at a minimum temperature of 40°F (40°C). The outlet of the F350 must be connected to a drain sized to accept full flow during a sectional flow test. The Model F350 Sectional Test & Drain is to be installed in accordance with the following criteria: Step 1. Apply pipe thread sealant sparingly to male pipe threads only. Use of a Teflon* based pipe joint sealant is recommended. Step 2. The F350 may be installed in any position; however, the arrow on the Label must point in the direction of flow (towards drain) and there must be no restriction to the full movement of the valve handles (Ref. Figure 2). FIGURE 1 TYPICAL SECTIONAL CONTROL ARRANGEMENT Step 3. To prevent distortion of the valve bodies, make the inlet pipe connection by wrenching on the Shut-off Valve only and make the outlet pipe connection by wrenching on the Sight Glass Assembly fitting only. Step 4. Do not use the F350 to force a pipe- line into position. Doing so may result in distortion of the valves. FIGURE 2 MODEL F350 SECTIONAL TEST & DRAIN * Registered Trademark of DuPont TFP1650 Care and Maintenance The Model F350 Sectional Test & Drain does not require any regularly scheduled maintenance. However, the following procedures, as applicable and in addition to any specific requirements of the NFPA, may be used to perform an alarm test of a sectional waterflow detector, to perform a sectional flow test, or to drain a section of the sprinkler system (after closing the sectional control valve). Any impairments must be immediately corrected. Page 3 of 4 Step 2. Position the Shut-off Valve handle in the “ON” position. Water is then permitted to flow through the test orifice to simulate the flow from an individual 5.6K (80K) orifice sprinkler located downstream of the water-flow detector (Ref. Figure 1). Step 3. Observe the Flow Indicator located within the Sight Glass Assembly and check for vibratory movement that indicates water flow. Step 4. After verifying proper operation of the waterflow detector, return the Shut-off Valve handle to the “OFF” position. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority having jurisdiction. The installing contractor or product manufacturer should be contacted relative to any questions. Sectional Flow Test: Step 1. Position the Dual-orifice Valve handle in the “DRAIN” position. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Step 4. Observe the Flow Indicator located within the Sight Glass Assembly and check for vibratory movement that indicates water flow. NOTES No attempt is to be made to repair an impaired F350 Sectional Test & Drain. The complete assembly must be replaced if there is any indication of malfunction. With the exception of the Sight Glass Assembly, no attempt is to be made to disassemble and clean the F350 Sectional Test & Drain. Before testing alarms, notification must be given to the owner and the fire department, central station or other signal station to which the alarms are connected. Before closing a fire protection system control valve for inspection or maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection systems must be obtained from the proper authorities and all personnel who may be affected by this decision must be notified. After placing a fire protection system in service, notify the proper authorities and advise those responsible for monitoring proprietary and/or central station alarms. Sectional Alarm Test: Step 1. Position the Dual-orifice Valve handle in the Test position. Step 2. Make note of the static water pressure at the inlet to the F350 Sectional Test & Drain. Step 3. Position the Shut-off Valve handle in the “ON” position. Water from the system will then be permitted to flow through the drain orifice. Step 5. Make note of the residual (flowing) water pressure at the inlet to the F350 Sectional Test & Drain. If the static or residual pressure readings vary significantly from those previously recorded or expected, then the reasons for the variations should be investigated and resolved. Step 6. After the sectional flow test is completed, slowly return the Shut-off Valve handle to the “OFF” position. Sectional Drain: Step 1. Close the sectional control valve. Step 2. Position the Dual-orifice Valve handle in the “DRAIN” position, Step 3. Position the Shut-off Valve handle in the “ON” position. Water from the system will then be permitted to drain through the drain orifice. Page 4 of 4 TFP1650 Limited Warranty Ordering Procedure Products manufactured by Tyco Fire & Building Products (TFBP) are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFBP. No warranty is given for products or components manufactured by companies not affiliated by ownership with TFBP or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by TFBP to be defective shall be either repaired or replaced, at TFBP’s sole option. TFBP neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. TFBP shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. In no event shall TFBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential damages, including but not limited to labor charges, regardless of whether TFBP was informed about the possibility of such damages, and in no event shall TFBP’s liability exceed an amount equal to the sales price. Orders must include the description and Part Number (P/N). Contact your local distributor for availability. Sectional Test & Drain: Specify: 1-1/4 inch NPT Model F350 Sectional Test & Drain with K5.6 (K80) test orifice, P/N 54-350-1-001. The foregoing warranty is made in lieu of any and all other warranties, express or implied, including warranties of merchantability and fitness for a particular purpose. This limited warranty sets forth the exclusive remedy for claims based on failure of or defect in products, materials or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full extent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. TYCO FIRE & BUILDING PRODUCTS, 451 North Cannon Avenue, Lansdale Pennsylvania 19446 Models 106-PR-10159 UL / 106-PR-8702A ULC Pressure Reducing Valve KEY FEATURES • UL and ULC approved for fire extinguishing systems • Reliable diaphragm actuated • Hydraulically operated design • Stainless steel fasteners • Class 150 and 300 flanges (grooved, threaded - UL only) • Heat-fused red epoxy coating • Available in globe and angle style PRODUCT OVERVIEW The 106-PR, which is UL and ULC labelled and listed, is ideal for automatically reducing a higher inlet pressure to a steady lower discharge pressure, regardless of fluctuations in flow or inlet pressure. The valves are based on the 106-PG or A106PG control valves and are available in a complete range of sizes from 2 in / 50 mm to 8 in / 200 mm (sizes depend on UL classification). In typical pressure reducing applications, the globe style 106-PR is often the preferred valve style. SCHEMATIC DRAWING 1. Main Valve - Model 106-PG, SPG or GE, Globe or Angle, 2 in / 50 mm - 8 in / 200 mm UL (2 in / 50 mm, 8 in / 200 mm ULC) Grooved - 2 in / 50 mm to 8 in / 200 mm, Globe style only 2. Lockable Isolation Valve J0044A_SS - optional 3. Strainer J0098A - standard 4 in / 100 mm and larger 4. Fixed Restriction 5. Lockable Isolation Valve J0044A_SS - optional 6. Pressure Reducing Pilot Model 161PR (UL), 160PR (ULC) • Range: 30 to 165 psi / 2.06 to 11.37 bar (UL) • Range: 20 to 200 psi / 1.38 to 13.8 bar (ULC) • Optional 100-300 psi / 3.89 to 20.68 bar • Note: Maximum outlet setting for both UL and ULC pilots is 165 psi / 11.37 bar Schematic A-10159B UL 7. Lockable Isolation Valve J0044A_SS - optional Note: UL listed valves use rolling diaphragm on 6 in / 150 mm and 8 in / 200 mm valves. ULC listed valves use flat diaphragms only. For UL dimensions, ULC dimensions and Grooved dimensions, see page 28. SINGERVALVE.COM 2016.1 7 6 PRESSURE REDUCING VALVE Models 106-PR-10159 UL / 106-PR-8702A ULC Pressure Reducing Valve KEY FEATURES • UL and ULC approved for fire extinguishing systems • Reliable diaphragm actuated • Hydraulically operated design • Stainless steel fasteners • Class 150 and 300 flanges (grooved, threaded - UL only) • Heat-fused red epoxy coating • Available in globe and angle style PRODUCT OVERVIEW The 106-PR, which is UL and ULC labelled and listed, is ideal for automatically reducing a higher inlet pressure to a steady lower discharge pressure, regardless of fluctuations in flow or inlet pressure. The valves are based on the 106-PG or A106PG control valves and are available in a complete range of sizes from 2 in / 50 mm to 8 in / 200 mm (sizes depend on UL classification). In typical pressure reducing applications, the globe style 106-PR is often the preferred valve style. SCHEMATIC DRAWING 1. Main Valve - Model 106-PG, SPG or GE, Globe or Angle, 2 in / 50 mm - 8 in / 200 mm UL (2 in / 50 mm, 8 in / 200 mm ULC) Grooved - 2 in / 50 mm to 8 in / 200 mm, Globe style only 2. Lockable Isolation Valve J0044A_SS - optional 3. Strainer J0098A - standard 4 in / 100 mm and larger 4. Fixed Restriction 5. Lockable Isolation Valve J0044A_SS - optional 6. Pressure Reducing Pilot Model 161PR (UL), 160PR (ULC) • Range: 30 to 165 psi / 2.06 to 11.37 bar (UL) • Range: 20 to 200 psi / 1.38 to 13.8 bar (ULC) • Optional 100-300 psi / 3.89 to 20.68 bar • Note: Maximum outlet setting for both UL and ULC pilots is 165 psi / 11.37 bar Schematic A-10159B UL 7. Lockable Isolation Valve J0044A_SS - optional Note: UL listed valves use rolling diaphragm on 6 in / 150 mm and 8 in / 200 mm valves. ULC listed valves use flat diaphragms only. For UL dimensions, ULC dimensions and Grooved dimensions, see page 28. SINGERVALVE.COM 2016.1 7 7 SP RINKER HEADS Worldwide Contacts www.tyco-fire.com Series TY-FRB, 5.6 K-factor Upright, Pendent, and Recessed Pendent Sprinklers Quick Response, Standard Coverage General Description The TYCO Series TY-FRB, 5.6 K-factor, Upright (TY313) and Pendent (TY323) Sprinklers described in this data sheet are quick response, standard coverage, decorative 3 mm glass bulb-type spray sprinklers designed for use in light or ordinary hazard, commercial occupancies such as banks, hotels, and shopping malls. The recessed version of the Series TYFRB Pendent Sprinkler, where applicable, is intended for use in areas with a finished ceiling. This recessed pendent sprinkler uses one of the following: • A two-piece Style 15 Recessed Escutcheon with recessed adjustment up to 5/8 inch (15,9 mm) from the flush pendent position. • A two-piece Style 20 Recessed Escutcheon with recessed adjustment up to 1/2 inch (12,7 mm) from the flush pendent position. NOTICE The TYCO Series TY-FRB Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Sprinkler Identification Number (SIN) TY313............... Upright 5.6K, 1/2˝ NPT TY323............. Pendent 5.6K, 1/2˝ NPT The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the fixed pipe drops to the sprinklers must be cut. Technical Data Intermediate level versions of Series TY-FRB Sprinklers are described in Technical Data Sheet TFP357. Sprinkler guards and shields are described in Technical Data Sheet TFP780. Approvals UL and C-UL Listed FM, LPCB, and VdS Approved CE Certified Sprinklers with Polyester Finish are UL and C-UL Listed as Corrosion-Resistant Sprinklers. Maximum Working Pressure 175 psi (12.1 bar) 250 psi (17.2 bar)* IMPORTANT Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and installation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 4 * The maximum working pressure of 250 psi (17.2 bar) only applies to the listing by Underwriters Laboratories, Inc. (UL). Discharge Coefficient K=5.6 GPM/psi1/2 (80,6 LPM/bar1/2) FEBRUARY 2014 Temperature Rating 135°F (57°C) 155°F (68°C) 175°F (79°C) 200°F (93°C) 286°F (141°C) Finishes Sprinkler: Refer to Table A Recessed Escutcheon: White Coated, Chrome Plated, or Brass Plated Physical Characteristics Frame ....................................... Bronze Button ........................... Brass/Copper Sealing Assembly.................. Stainless Steel w/TEFLON Bulb ............................................. Glass Compression Screw ................. Bronze Deflector ................................... Bronze TFP172 TFP172 Page 2 of 4 Components: 1 - Frame 2 - Button 3 - Sealing Assembly * Temperature rating is ** Pipe thread connections per ISO 7-1 4 - Bulb indicated on Deflector. can be provided on special request. 5 - Compression Screw 1/2" 7/16" (11,1 mm) ESCUTCHEON PLATE SEATING SURFACE 6 - Deflector * DEFLECTOR * NPT** NOMINAL MAKE-IN STYLE 15 or 20 RECESSED ESCUTCHEON 6* 7/16" (11,1 mm) NOMINAL MAKE-IN 5 4 2 3 2" (50,8 mm) 1-3/8" (34,9 mm) 2" (50,8 mm) WRENCH FLATS 1 1/2" NPT** DEFLECTOR UPRIGHT CROSS SECTION * PENDENT 2-7/8" (73,0 mm) DIA. RECESSED PENDENT FIGURE 1 SERIES TY-FRB UPRIGHT (TY313) AND PENDENT (TY323) SPRINKLERS 5.6 K-FACTOR, 1/2 INCH NPT, QUICK RESPONSE WRENCH RECESS (USE ONLY END "A") FIGURE 2 W-TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 3 W-TYPE 7 RECESSED SPRINKLER WRENCH Operation Installation The glass bulb contains a fluid which expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. The TYCO Series TY-FRB, 5.6 K-factor, Upright (TY313) and Pendent (TY323) Sprinklers must be installed in accordance with this section. Design Criteria The TYCO Series TY-FRB, 5.6 K-factor, Upright (TY313) and Pendent (TY323) Sprinklers are intended for fire protection systems designed in accordance with the standard installation rules recognized by the applicable Listing or Approval agency (such as, UL Listing is based on the requirements of NFPA 13, and FM Approval is based on the requirements of FM’s Loss Prevention Data Sheets). Only the Style 15 or Style 20 Recessed Escutcheon is to be used for recessed pendent installations. General Instructions Do not install any bulb-type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 135°F (57°C) and 3/32 inch (2,4 mm) for the 286°F (141°C) temperature ratings. A leak-tight 1/2 inch NPT sprinkler joint should be obtained by applying a minimum to maximum torque of 7 to 14 ft.lbs. (9,5 to 19,0 Nm). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Escutcheon Plate by under- or over-tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. Upright and Pendent Sprinklers The Series TY-FRB Upright and Pendent Sprinklers must be installed in accordance with the following instructions. Step 1. Install Pendent sprinklers in the pendent position. Install upright sprinklers in the upright position. Step 2. With pipe-thread sealant applied to the pipe threads, handtighten the sprinkler into the sprinkler fitting. TFP172 Page 3 of 4 Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Figure 2). With reference to Figure 1, apply the W-Type 6 Sprinkler Wrench to the wrench flats. Torque sprinklers 7 to 14 ft.-lbs. (9,5 to 19,0 Nm). Recessed Pendent Sprinklers The Series TY-FRB Recessed Pendent Sprinklers must be installed in accordance with the following instructions. Step A. After installing the Style 15 or Style 20 Mounting Plate over the sprinkler threads, and with pipe-thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step B. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Figure 3). With reference to Figure 1, apply the W-Type 7 Recessed Sprinkler Wrench to the sprinkler wrench flats. Torque sprinklers 7 to 14 ft.-lbs. (9,5 to 19,0 Nm). Step C. After ceiling installation and finishing, slide on the Style 15 or Style 20 Closure over the Series TY-FRB Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. Care and Maintenance The TYCO Series TY-FRB, 5.6 K-factor, Upright (TY313) and Pendent (TY323) Sprinklers must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection systems from the proper authorities and notify all personnel who may be affected by this action. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. The owner must assure that the sprinklers are not used for hanging any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; otherwise, nonoperation in the event of a fire or inadvertent operation may result. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or otherwise altered after leaving the factory. 2-7/8" DIA. (73,0 mm) FACE OF SPRINKLER FITTING 2-1/4" DIA. (57,2 mm) 5/8" (15,9 mm) FLUSH 3/8±5/16" (9,5±7,9 mm) 1/8" (3,2 mm) MOUNTING SURFACE CLOSURE SERIES TY-FRB MOUNTING PLATE 1-3/8" (34,9 mm) 3/4" (19,1 mm) FIGURE 4 SERIES TY-FRB RECESSED PENDENT SPRINKLER ASSEMBLY (TY323) WITH TWO PIECE 5/8 INCH TOTAL ADJUSTMENT STYLE 15 RECESSED ESCUTCHEON 2-7/8" DIA. (73,0 mm) FACE OF SPRINKLER FITTING 2-1/4" DIA. (57,2 mm) 5/16±1/4" (7,9±6,4 mm) 1/2" (12,7 mm) FLUSH 1/8" (3,2 mm) MOUNTING SURFACE CLOSURE SERIES TY-FRB MOUNTING PLATE 1-3/8" (34,9 mm) 7/8" (22,2 mm) FIGURE 5 SERIES TY-FRB RECESSED PENDENT SPRINKLER ASSEMBLY (TY323) WITH TWO PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist/ slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section.) The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. TFP172 Page 4 of 4 P/N* 77 – XXX – X – XXX SPRINKLER FINISH TEMPERATURE RATINGS SIN 1 NATURAL BRASS 135 135°F (57°C) 370 5.6K UPRIGHT (1/2˝ NPT) TY313 3 PURE WHITE (RAL9010)** POLYESTER 155 155°F (68°C) 371 5.6K PENDENT (1/2˝ NPT) TY323 4 SIGNAL WHITE (RAL9003) POLYESTER 175 175°F (79°C) 9 CHROME PLATED 200 200°F (93°C) 286 286°F (141°C) * Use suffix “I” for ISO 7-1 connection; for example, 77-370-4-175-I ** Eastern Hemisphere sales only TABLE A SERIES TY-FRB UPRIGHT AND PENDENT SPRINKLERS PART NUMBER SELECTION Limited Warranty Ordering Procedure For warranty terms and conditions, visit www.tyco-fire.com. Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assemblies with NPT Thread Connections Specify: Series TY-FRB Upright or Pendent (specify) Sprinkler, SIN (specify), K=5.6, Quick Response, (specify) temperature rating, (specify) finish, P/N (specify, refer to Table A). Recessed Escutcheon Specify: Style 15 Recessed Escutcheon with (specify*) finish, P/N (specify*) Specify: Style 20 Recessed Escutcheon with (specify*) finish, P/N (specify*) * Refer to Technical Data Sheet TFP770 Sprinkler Wrench Specify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001 GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 Copyright © 2014 Tyco Fire Products, LP. All rights reserved. TEFLON is trademark of The DuPont Corporation. 8 Double Check Valve Test Cock Powder Epoxy Coated Ductile Iron Body Resilient Gate valve Relief Valve 9 Double Check Back Flow Preventer Test Cock Powder Epoxy Coated Ductile Iron Body Resilient Gate valve Relief Valve 10 Flexible Connector 11 Fire Sprinkler Supervisory Panel 4007ES Fire Control Panels UL, ULC, CSFM Listed; FM, NYC Fire Dept Approved* 4007ES Hybrid, Fire Detection and Control Panel with Addressable and/or Conventional Initiation Features Flexible standard combination of conventional and addressable initiation satisfies a wide variety of new and retrofit applications 4.3” (109 mm) Diagonal color touchscreen display: Convenient and intuitive user interface provides detailed system status and individual point information Supports dual language selection, including unicode character languages A custom background display appears when operation is normal (see page 6 for details) Eight Point Zone/Relay Module: Each point is selectable as an IDC input or Relay output, Class A IDCs require 2 points (one out and one return); one module is standard, up to 3 additional modules can be field installed for a total of 4 eight point zone/relay modules per system Each point on the IDC/Relay Module can be configured as a control relay rated 2 A @ 30 VDC (resistive) as either normally open or normally closed Can be powered directly from the power supply or through the optional 25 VDC Regulator Module IDC end-of-line resistor value can be selected from a wide range of resistance values for retrofit convenience Electrically isolated IDNet+ addressable initiating device SLC: Provides built-in short circuit isolation for monitoring and control of TrueAlarm analog sensors and IDNet communications monitoring and control devices; for use with either shielded or unshielded, twisted or untwisted single pair wiring; outputs are Class A or Class B Standard panel SLC provides up to 100 addressable points; optional additional loop expansion modules provide an additional isolated loop with short circuit isolation for the IDNet+ channel; each loop expansion module also provides an additional 75 addressable points to the IDNet+ channel capacity for a total of up to 250 addressable points Power Supply Features: Four Notification Appliance Circuits (NACs) selectable as Class A or Class B with 6 A total available current NAC end-of-line resistor value can be selected from a wide range of resistance values for retrofit convenience Additional notification power capacity is available using the 4009 IDNet NAC Extender Battery backup charging of up to 33 Ah; up to 18 Ah for cabinet mounted batteries and up to 33 Ah batteries for mounting in close-nippled remote battery cabinet General Mechanical: Compact red or platinum cabinet for convenient surface or semi-flush mounting; rated NEMA 1 and IP30 * This product has been approved by the California State Fire Marshal (CSFM) pursuant to Section 13144.1 of the California Health and Safety Code. See CSFM Listing 7165-0026:0378 for allowable values and/or conditions concerning material presented in this document. NYC Fire Dept COA #6151. Additional listings may be applicable; contact your local Simplex product supplier for the latest status. Listings and approvals under Simplex Time Recorder Co. are the property of Tyco Fire Protection Products. 4007ES Hybrid Panel Front View Software Feature Summary: Current and previous panel configuration are both maintained in on-board memory to allow easy selection of desired revision An internal Ethernet service port and an internal serial service port are available for service computer connections to perform configuration updates, downloads and uploads; report downloads, and system software updates (Ethernet port only); the serial port provides the connection for the optional TrueInsight Module An internal USB interface allows a compatible portable memory device (memory stick/thumb drive) to store job revisions, update revised jobs and panel software, and save detailed system reports from the panel without requiring a service computer Optional modules and connections include: Point or Event DACT assembly that is compatible with IP Communicators Up to two additional IDNet+ addressable device output loop connections with short circuit fault protection and with 75 additional point capacity each Front mounted 48 LED annunciator with custom label inserts provides 24 Yellow LEDs, 20 Red LEDs, and 4 Red/Green LEDs; LEDs are programmable for up to 24 IDC zones of alarm and trouble annunciation or as required for custom annunciation requirements Remote LED annunciator support via RUI (remote unit interface) communications port for use with unshielded, twisted pair wiring (UTP) Alarm relays and auxiliary relays City connections, with or without disconnect switch 4003EC Voice Control Panels 4009 IDNet NAC Extenders to extend NAC capability for power and distance Battery brackets for seismic area protection (see page 2) 4007ES Listings reference: UL 864, Fire Detection and Control (UOJZ) ULC S527, Control Units for Fire Alarm Systems S4007-0001-6 11/2015 Introduction Operator Interface Features (Continued) 4007ES Series Fire Detection and Control Panels provide extensive installation, operator, and service features with point and module capacities suitable for a wide range of system applications. The convenient and intuitive color touchscreen provides easy access for typical system response actions and for detailed system review or configuration updates with password control to limit user access. Flexible for new and retrofit applications. Standard conventional IDCs and addressable IDNet+ communications provide flexibility for both new and retrofit systems. IDC and NAC end-of-line resistor values are selectable to match a wide range of existing initiating device circuits and notification appliance circuits. Alarm and Trouble History Logs (up to 1000 entries for each, 2000 total events) are available for viewing from the display or to be downloaded to a service computer or to the USB drive Module level ground fault searching assists installation and service by locating and isolating modules with grounded wiring WALKTEST silent or audible system test performs an automatic self-resetting test cycle and supports up to 8 WALKTEST groups Install Mode allows grouping of multiple troubles for uninstalled modules and devices into a single trouble condition (typical with future phased expansion); with future equipment and devices grouped into a single trouble, operators can more clearly identify events from the commissioned and occupied areas Operator Interface Convenient Status Information. With the locking door closed, the glass window allows viewing of the display status LEDs. The user interface is a 4.3” diagonal color touchscreen LCD with separate status LEDs as shown below. LED indicators describe the general category of activity being displayed with the LCD providing more detail. For the authorized user, unlocking the door provides access to the control functions and allows further inquiry by scrolling the display for additional detail. Mechanical Description Locking door with acrylic insert Latching front panel assembly swings forward for convenient internal access Smooth box surfaces are provided for locally cutting conduit entrance holes exactly where required Modules are power-limited (except as noted, such as relay modules) Battery compartment (bottom) accepts two batteries, up to 18 Ah, to be mounted within the cabinet without interfering with module space; charger capacity is up to 33 Ah; for batteries greater than 18 Ah, refer to page 6 for external battery cabinet details Cabinet assembly design has been seismic tested and is certified to IBC and CBC standards as well as to ASCE 7 categories A through F, requires battery brackets as detailed on data sheet S2081-0019 Operator Interface and Software Features Convenient and detailed operator information is easily accessed using a logical, menu-driven touchscreen display with password access control Multiple automatic and manual diagnostics for maintenance reduction Touchscreen Display with LED Status Indicators (approximately full size) Alarm Indicator red LED Supervisory Indicator yellow LED Priority 2 Indicator red LED Alarm Silenced yellow LED Trouble Indicator yellow LED AC Power green LED Color Touchscreen LCD with sample Fire Alarm List showing 2 3 Programmable LEDs with Custom Label Insert; top two selectable as Red or Yellow, bottom selectable as Green or Yellow S4007-0001-6 11/2015 Operator Screen Reference Main Menu Screen provides easy navigation to the function required. Buttons A, B, and C have programmable functions. Main Menu System Alarm Screen identifies active alarms with custom labels displayed, arrows allow navigation through the list May 27, 2015 12:24 PM System Trouble Screen identifies active troubles with custom labels displayed, arrows allow navigation through the list Trouble Log Screen allows review of past troubles with time stamp and point details shown. Point Information Screen allows review of point details, arrows allow navigation through the information. User Access Login Screen controls access to panel operations as determined per panel. 3 S4007-0001-6 11/2015 IDNet+ Addressable Device Control Overview. The 4007ES Hybrid provides an IDNet+ addressable initiating device Signaling Line Circuit (SLC) that supervises wiring connections and the individual device communications status on the SLC. With 2-wire IDNet+ SLCs, initiation, monitoring, and control devices such as manual fire alarm stations, TrueAlarm sensors, control relays, and sprinkler waterflow switches can communicate their identity and status and receive fire alarm system control. Additional addressable interface modules include circuit isolators, conventional IDC zone adapters, and interface to other system circuits such as fans, dampers, and elevator controls. TrueAlarm heat sensors can be selected for fixed temperature detection, with or without rate-of-rise detection. Utility temperature sensing is also available, typically to provide freeze warnings or alert to HVAC system problems. Readings can selected as either Fahrenheit or Celsius. TrueSense Early Fire Detection. Multi-sensor 4098-9754 provides photoelectric and heat sensor data using a single 40070ES IDNet+ address. The panel evaluates smoke activity, heat activity, and their combination, to provide TrueSense early detection. For more details on this operation, refer to data sheet S4098-0024. IDNet+ Addressable Device Operation Diagnostics and Default Device Type Each addressable device on the IDNet+ communication channel is continuously interrogated for status condition such as: normal, off-normal, alarm, supervisory, or trouble. Both Class B and Class A operation is available. Sophisticated poll and response communication techniques ensure supervision integrity and allow for "T-tapping" of the circuits for Class B operation. Devices with LEDs pulse the LED to indicate receipt of a communications poll and can be turned on steady from the panel. With addressable devices, the location and status of the connected device is monitored, logged, and displayed on the operator interface LCD with each device having its own 40 character custom label for precise identification. Sensor Status. TrueAlarm operation allows the control panel to automatically indicate when a sensor is almost dirty, dirty, and excessively dirty. The NFPA 72 requirement for a test of the sensitivity range of the sensors is fulfilled by the ability of TrueAlarm operation to maintain the sensitivity level of each sensor. CO Sensors track their 10 year active life status providing indicators to assist with service planning. Indicators occur at: 1 year, 6 months, and end of life. Modular TrueAlarm sensors use the same base and different sensor types (smoke or heat sensor) and can be easily interchanged to meet specific location requirements. This allows intentional sensor substitution during building construction when conditions are temporarily dusty. Instead of covering smoke sensors (causing them to be disabled), heat sensors may be installed without reprogramming the control panel. The control panel will indicate an incorrect sensor type, but the heat sensor will operate at a default sensitivity to provide heat detection for building protection at that location. TrueAlarm Addressable Sensor Operation Addressable initiating device communications include operation of TrueAlarm smoke and temperature sensors. Smoke sensors transmit an output value based on their smoke chamber condition and the CPU maintains a current value, peak value, and an average value for each sensor. Status is determined by comparing the current sensor value to its average value. Tracking this average value as a continuously shifting reference point filters out environmental factors that cause shifts in sensitivity. IDNet+ Device Wiring Reference IDNet+ Addressable Channel Capacity. The 4007ES Hybrid provides an isolated output IDNet+ signaling line circuit (SLC) that supports up to 250 addressable monitor and control points intermixed on the same pair of wires. (250 total requires two 4007-9803 IDNet+ Loop Expansion Modules.) TrueAlarm Addressable Sensor Reference IDNet+ SLC Wiring Specifications TrueAlarm Photo Sensor with Base Maximum Distance from Control Panel per Device Load TrueAlarm Photo/Heat Sensor in CO Base 0 to 125 4000 ft (1219 m); 50 ohms 126-250 2500 feet (762 m); 35 ohms Total Wire Length Allowed With Up to 12,500 ft (3.8 km); “T” Taps for Class B Wiring 0.60 µF Maximum Capacitance Between 1 µF IDNet+ Channels 0.8 mA supv., 1 mA alarm; Loading per device 2 mA per activated device LED Shielded or unshielded, Wire Type and Connections twisted or untwisted wire* Terminal blocks for 18 to Connections 12 AWG Programmable sensitivity of each sensor can be selected at the control panel for different levels of smoke obscuration (shown directly in percent) or for specific heat detection levels. To evaluate whether the sensitivity should be revised, the peak value is stored in memory and can be easily read (or downloaded as a report) and compared to the alarm threshold directly in percent. CO sensor bases combine an electrolytic CO sensing module with a TrueAlarm analog sensor to provide a single multiple sensing assembly using one system address. The CO sensor can be enabled/disabled, and can be used in LED/Switch modes and custom control. (refer to data sheet S4098-0052 for details) Compatibility includes: IDNet communicating devices and TrueAlarm sensors including QuickConnect and QuickConnect2 sensors; see data sheet S4090-0011 for additional reference * Some applications may require shielded wiring. Review your system with your local Simplex product supplier. 4 S4007-0001-6 11/2015 Power Supply Output and Zone/Relay Module Details Power Supply Output Details: RUI Communications controls up to 10 remote devices at up to 2500 ft (762 m) for single run, or 10,000 ft (3048 m) total if wiring is Class B and T-tapped; selectable as Class B or Class A Compatible RUI remote equipment includes: 4606-9202 and 4606-9205 Color Touchscreen Annunciators (up to 6 total), 4100 Series 24 I/O and LED/Switch modules, 4602 Series LED/Switch and I/O Annunciator modules, including 4602-9101 Status Command Units (SCU), and 4602-9102 Remote Command Units (RCU) IDNet+ SLC Output provides electrically isolated Class B or Class A communication; standard capacity is up to 100 addressable points with expansion for up to 250 points using up to two 4007-9803 IDNet+ Loop Expansion Modules (as described on page 4) 6 A Output Rating. This includes current for: special application notification appliances; IDNet devices; module currents; and auxiliary output current (battery charging, CPU, and power supply current does not subtract from the 6 A); when NACs are controlling Regulated 24 DC Appliances, total NAC current available is 3 A Four on-board Class B/Class A NACs, rated 3 A each for Special Application appliances; selectable for SmartSync horn and strobe control, or strobe synchronization; rated 2 A each for Regulated 24 DC appliances NAC end-of-line (EOL) resistor values are selectable as: 10 kΩ, 3.9 kΩ, 4.7 kΩ, 5.1 kΩ, 5.6 kΩ, or 15 kΩ Power Supply Output Details (Continued): Battery Charger is dual rate, temperature compensated, and charges up to 18 Ah sealed lead-acid batteries mounted in the battery compartment, and charges up to 33 Ah batteries mounted in an external cabinet Battery and Charger Monitoring includes battery charger status and low or depleted battery conditions; status information provided to the master controller includes analog values for: battery voltage, charger voltage and current, actual system voltage and current, and NAC current Low Battery Voltage Cutout is selectable when required (required for ULC listing applications) 2 A Auxiliary Output (AUX/SNAC) can be selected either as resettable auxiliary power of 2 A @ 24 VDC, or selected to be a simple NAC (SNAC) for sounder base power, 4-wire detector power, or door holder power Zone/Relay Module Details: Select as IDC or Relay; configure up to 8, Class B IDCs, or up to 4, Class A IDCs; or up to 8, Relay outputs rated 2 A resistive @ 30 VDC (N.O. or N.C.); or combinations of IDCs and Relays; each zone is separately configurable as an IDC or Relay output IDC Support. Each IDC supports up to 30, two-wire devices IDC EOL resistor values are selectable as: 3.3 kΩ, 2 kΩ, 2.2 kΩ, 3.4 kΩ, 3.9 kΩ, 4.7 kΩ, 5.1 kΩ, 5.6 kΩ, 6.34/6.8 kΩ, and 3.6 kΩ + 1.1 kΩ; see instructions for more details Product Selection Model* Color 4007-9101(BA) Red 4007-9102(BA) Platinum Description 4007ES Hybrid with 4 conventional 3 A NACs and a 6 A output power supply/battery charger; includes IDNet+ communications for 100 addressable points and 1, 4007-9801 Zone/Relay module; Note: Add optional module and other currents separately for battery calculations; base panel current does not subtract from the 6 A power available for optional modules and external loads Supv. Alarm 145 mA 190 mA Supv. Alarm 83 mA max 351 mA max 190 mA 290 mA 390 mA 445 mA 801 mA 1156 mA NA NA * Models with (BA) are available assembled in the USA by adding the suffix “BA”. Module and Accessories Selection Information Factory Programming Options Model 4007-8810 4007-0831 Description Factory Programming (select) Custom Labels and Programming (requires 4007-8810) Field Installed Optional Modules (refer to diagram on page 7 for module locations) Model 4007-9801 4007-9802 4007-9803 4007-9805 4007-9806 4007-9807 4007-9808 4007-9809 Description Eight Point Zone/Relay Module, each point is selectable as an IDC input or Relay output, Class A IDCs require 2 points (one out and one return); one module is included as standard, select up to 3 additional; current shown is for 8 Class B IDCs with 4 in alarm, detector current is added separately with 1 module 25 VDC Regulator Module; 2 A maximum output; use to power Zone/Relay modules with 2 modules connected to initiating devices requiring nominal 25 VDC voltage; refer to technical publication 579-832, 2-Wire Detector Compatibility Chart for application details with 3 modules IDNet+ Loop Expansion Module; provides an additional isolated loop with short circuit isolation to the existing IDNet+ channel, also provides an additional 75 addressable points to the IDNet+ channel capacity, maximum of two no LEDs on Panel Mounted 48 LED Status Annunciator Module; provides 24 Yellow LEDs, 20 Red LEDs, and 4 Red/Green LEDs that are programmable for up to 24 IDC zones of alarm with and trouble annunciation, or as required for custom annunciation requirements LEDs on SDACT Module for Point or Event Reporting; order 2080-9047 connection cables as required (see cable details under accessories) City Circuit Module with Disconnect Switch City Circuit Module without Disconnect Switch Relay Module; relays for Alarm, Supervisory, and Trouble; rated 2 A resistive @ 32 VDC 5 10 mA 10 mA 1.75 mA per LED, 105 mA max 30 mA 40 mA 20 mA 20 mA 15 mA 36 mA 36 mA 37 mA continued on next page S4007-0001-6 11/2015 Module and Accessories Selection Information (Continued) Field Installed Optional Modules Model 4190-8001* Description TrueInsight Remote Service Gateway Module and Programming Selection TrueInsight Remote Service Gateway Module Installation Kit; includes module and harness; configured for dynamic IP address operation unless ordered with 4190-4016 4190-6106 * Required Selection Supv. Alarm 62 mA 73 mA TrueInsight Remote Service Gateway Module for fixed IP Addressing; optional, select if application will use fixed IP address 4190-4016 * * Refer to data sheet S4100-0063 for additional TrueInsight Service Gateway details Batteries Model 2081-9272 2081-9274 2081-9288 2081-9275 Capacity 6.2 Ah 10 Ah 12.7 Ah 18 Ah 2081-9287 2081-9276 25 Ah 33 Ah Battery Mounting Details 12 V Batteries for cabinet mounting; select one battery model per system standby requirements; order quantity of two; to be wired in series for 24 VDC For remote mount in Battery Box 4009-9801 For remote mount in Battery Box 4009-9802 Batteries for remote mounting; see battery cabinet details below Battery Accessories Model Color 4009-9801 Beige 4009-9802 Beige Capacity For up to 25 Ah batteries Dimensions 16 ¼” W x 13 ½” H x 5 ¾” D (413 mm x 343 mm x 146 mm) For up to 33 Ah batteries 25 ¾” W x 20 ¾” H x 4 ⅛” D (654 mm x 527 mm x 105 mm) Description External battery cabinet without charger, with locking solid door and battery harness; for close-nippled mounting to fire alarm control panel cabinet Accessories Model 2080-9047 2975-9812 2975-9813 2081-9031 4081-9002 4081-9018 Description DACT cable, 14 ft (4.3 m) long, RJ45 plug one end, spade lugs on the other; order one per phone line connection required Red semi-flush box trim; 1 7⁄16” (37 mm) wide, four corners and trim pieces for top, bottom, and sides Platinum semi-flush box trim; 1 7⁄16” (37 mm) wide, four corners and trim pieces for top, bottom, and sides Series resistor for WSO, IDCs (N.O. water flow and tamper on same circuit, wires after water flow and before tamper) 470 Ω, 1 W, encapsulated, two 18 AWG leads (0.82 mm2 ), 2 ½” L x 1 ⅜” W x 1” H (64 mm x 35 mm x 25 mm) 3.3 kΩ, 1 W end-of-line resistor harness for non-addressable NACs 10 kΩ, 1 W end-of-line resistor harness for Class B non-addressable initiating zones General Specifications Input Power 4007ES Hybrid Power Supply Output Ratings 120 VAC Input 240 VAC Input Power Supply Output Rating NAC Ratings Auxiliary Power Tap Special Application Non-Addressable Appliances Regulated 24 DC Non-Addressable Appliances Battery Charger Ratings (sealed lead-acid batteries) Battery capacity range Charger characteristics and performance Custom Background Display Details Operating Temperature Operating Humidity Additional Technical Reference Environmental 2 A maximum @ 102 to 132 VAC, 50/60 Hz 1 A maximum @ 204 to 264 VAC, 50/60 Hz Including module currents and auxiliary power outputs; Output switches to 6 A total battery backup 3 A each for Special Application Appliances during mains AC 2 A each for Regulated 24 DC Appliances failure or brownout conditions 2 A maximum, 24 VDC nominal (19.5 to 31.1 VDC) Simplex horns, strobes, and combination horn/strobes and speaker/strobes (contact your Simplex product representative for compatible appliances) Power for other UL listed appliances; use associated external synchronization modules where required UL and ULC listed for battery charging of 6.2 Ah up to 33 Ah (batteries larger than 18 Ah require a remote battery cabinet) Temperature compensated, dual rate, recharges depleted batteries within 48 hours per UL Standard 864; to 70% capacity in 12 hours per ULC Standard S527 Supported file types: JPG, BMP, GIF, and PNG Recommended image type is JPG, recommended image size is 480 x 240, and the file size limit is 100 kb 32° to 120°F (0° to 49° C) Up to 93% RH, non-condensing @ 90° F (32° C) maximum Description Document Description Document Installation Manual Zone/Relay Module Installation Manual Detailed Operator’s Manual 579-1102 579-1103 579-1165 Single Page Operator Instructions 2-Wire Detector Compatibility Chart 579-1109 579-832 6 S4007-0001-6 11/2015 4007ES Mounting and Module Location Reference 21-1/8" (537 mm) 20-7/8" (530 mm) 16" (406 mm) 2 10 3 3 4 5 6 1 20-3/16" (512 mm) 11 7 9 8 20-7/16" (519 mm) Side View Reference Finished wall surface (including semi-flush Trim Kit if used) Exposed box for semi-flush mounting 1-3/4" (44 mm) minimum 4-7/16" Deep (112 mm) Module Locations: 1. Primary location for 4007-9801 Zone/Relay Module, or 4190-6106 TrueInsight Remote Service Gateway. 2. Location for additional 4007-9801 Zone/Relay Module, or (as shown) 4007-9802 25 V Regulator Module. 3. 4007-9803 IDNet+ Loop Expansion Modules, maximum of two (two are shown). 4. Power Supply Assembly. 5. Location for additional 4007-9801 Zone/Relay Module. 6. Location for additional 4007-9801 Zone/Relay Module. 7. 4007-9807 or 4007-9808 City Circuit Module, or 4007-9809 Relay Module. 8. Battery location for up to 18 Ah batteries. Note: No conduit entry or wiring in this area, 14-7/8” (378 mm) wide. 9. 4007-9806 SDACT location. 10. CPU and User Interface assembly. 11. Location for optional 4007-9805 LED Module. NOTE: A system ground must be provided for Earth Detection and transient protection devices. This connection shall be made to an approved, dedicated Earth connection per NFPA 70, Article 250, and NFPA 780. 7 S4007-0001-6 11/2015 4007ES Hybrid Additional Reference 4606-9205 (Platinum) Color LCD Touchscreen Remote Annunciator 4007ES Hybrid with optional 48 LED Annunciator Module (4007-9805) 4606-9202 (Red) Color LCD Touchscreen Remote Annunciator 4007ES Hybrid Operator View with door open Additional Compatible Equipment and Reference Subject Data Sheet Subject 4009 IDNet NAC Extender S4009-0002 Battery and Battery Cabinet Reference S2081-0006 Data Sheet 4003EC Voice Control Panel S2081-0019 S4003-0002 Seismic Battery Brackets Reference 4606 Series Color LCD Touchscreen Remote Annunciator S4606-0003 Addressable Device Compatibility, IDNet Communication Sensors and Devices S4090-0011 Graphic I/O Modules S4100-0005 Serial DACT (SDACT) S2080-0009 4602 Series SCU/RCU S4602-0001 TrueInsight Remote Service S4100-0063 TYCO, SIMPLEX, and the product names listed in this material are marks and/or registered marks. Unauthorized use is strictly prohibited. NFPA 72 and National Fire Alarm Code are trademarks of the National Fire Protection Association (NFPA). Tyco Fire Protection Products • Westminster, MA • 01441-0001 • USA www.simplex-fire.com S4007-0001-6 11/2015 © 2015 Tyco Fire Protection Products. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. 12 Fire Hose Reel & Cabinet Swinging Type Fire Hose Reels EN 671-1 Cert No. 1226a LPCB Approved BF-MS-001 Model DN BF-AS-002 BF-MS-003 1” BF-AS-004 ¾” Hose Length Mechanism 30m Manual Automatic Manual Specifications Hose Material Double Braided Polyester Cord-Reinforced Rubber Drum Material Powder Coated Mild Steel Test Pressure 300psi Accessories Included Nozzle, Ball Valve, Mounting Bracket Optional Accessories Lockshield Valve, Pressure-Reducing Valve Automatic Fire Blanket Model L Specifications W BF4X4 BF4X6 4’ 4’ 1200mm 1200mm 4’ 6’ Blanket Material Silicone Coated Fiber Glass Casing PVC 13 Fire Extinguishers BRISTOL: A History & Future. In 1971, seven emirates joined forces to create the United Arab Emirates, with the goal of becoming a growing leader on an international scale. The UAE’s focus has always been the safety of its land and people, BRISTOL was established in support of that same vision. BRISTOL FIRE ENGINEERING, part of the Concorde – Corodex Group, is the leading fire-fighting and fire protection manufacturer in the Middle East and has been unsurpassed in innovative fire-fighting solutions for more than 40 years. We have been steadfast in our developments and have grown to become pioneers in the industry for unmatched quality and dependability, longstanding commitment and unwavering dedication. Our headquarters and manufacturing facility started in the UAE’s Emirate of Dubai, producing world-class fire-fighting systems and equipment in cooperation with international know-how and technology with a grand vision to expand globally. We strive to continue to adopt the highest international and national standards in line with the UAE’s goal to become the safest country in t he world. BRISTOL was one of the first fire-fighting companies in the Middle East to receive an ISO 9001 certification, placing great emphasis on achieving local and international approvals on product certifications such as Kite Mark, LPCB, UL listing, and FM approval. Moreover, BRISTOL is certified to ISO 14001 and OHSAS 18001. We focus on innovation by means of continual research and development of advanced fire-fighting solutions, ensuring we not only meet, but exceed the demands of our rapidly changing market. For decades, we have been proudly supplying various government entities and sectors such as the oil and gas, commercial, and industrial sectors across the globe with world-class equipment and services. BRISTOL has been serving Middle Eastern, African, Asian, and European markets for more than four decades with a vision to exp and further. Paving the road towards safety for more than four decades, and counting: BRISTOL. Portable Fire Extinguishers Portable Fire Extinguishers are used for putting out or containing small fire until fire department arrives. BRISTOL Portable Fire Extinguisher comply to BS EN – 3, they are light weight and easy to use, suitable for industrial, commercial and home use. 4 Regular, Pressure Type Model DP1N DP2N DP3N DP4/4.5N Fire Class ABC Extinguishing Agent 40% ABC Dry Chemical Powder Capacity 1kg 2kg 3kg 4.5kg Specifications Propellant Nitrogen Operating Temperature Range -20ºC to 60ºC Working Pressure 15bar Test Pressure 27bar Cylinder Material Steel Body Color RAL 3000 (Signal Red) DP6N DP9N DP12N 6kg 9kg 12kg Regular, Cartridge Type Model DP6CN DP9CN Fire Class ABC Extinguishing Agent 40% ABC Dry Chemical Powder Capacity Specifications 6 DP4.5CN 4.5kg 6kg 9kg Propellant Nitrogen / Carbon Dioxide Operating Temperature Range -20ºC to 60ºC Test Pressure 27bar Cylinder Material Steel Body Color RAL 3000 (Signal Red) DP12CN 12kg Carbon Dioxide Features - Easy grip control valve Seamless, corrosion-resistant body Refillable and parts are replaceable Comes with heavy-duty bracket Model CD2 CD5 Fire Class BE Extinguishing Agent Carbon Dioxide Capacity 2kg Propellant 5kg Carbon Dioxide Fire Rating (BS EN 3 -7:2004+A1:2007) 34B 89B Discharge Time 10s 15s Specifications Operating Temperature Range -20ºC to 60ºC Working Pressure 60bar Test Pressure 250bar Total Height 58cm 76cm Cylinder Diameter 10.5 13.8cm Cylinder Material 34CrMo4 (Alloy Special Steel) Body Color RAL 3000 (Signal Red) Regular Model CD2N CD5N Fire Class BE Extinguishing Agent Carbon Dioxide Capacity 2kg 5kg Specifications Propellant Carbon Dioxide Operating Temperature Range -20ºC to 60ºC Working Pressure 60bar Test Pressure 250bar Cylinder Material Steel Alloy Body Color RAL 3000 (Signal Red) CD6N 6kg 7 Jet/Spray/Off Branch Pipe Nozzle (Accessories) BF-NZ-001 Model DN 2½” Inlet Type Male Instantaneous BS 336 Specifications Outlet Diameter ½” Material Aluminum Alloy BS1490 Mode Jet/Spray/Off Working Pressure 100psi Flow Rate @ 100psi Jet 250L/min Pin Rack Assembly (Accessories) Swinging Type Model BFHR-250W Hose DN Specifications Rack Type Rack Material Valve Options 12 BFHR-250V BFHR-150W 2½” Wall Mounted BFHR-150V 1½” Valve Mounted Wall Mounted Mild Steel Pressure-Restricting Angle Valve Regular Angle Valve Valve Mounted 13 Street / Pillar Hydrant WET BARREL HYDRANT TWO HOSE OUTLET VALVES This type of hydrant is equipped with outlet valves which has pressurized water at every outlet constantly. Wet Barrel Hydrants are used in conditions where there no possibility of water freezing due to weather conditions. Painted and coated with non-corrosive elements to ensure that the hydrants are climate safe, long lasting and durable, Bristol Wet Barrel Hydrant is dependable and efficient. Customizations can be done to meet specific requirement based on need. MODEL Inlet DN Type BFE-WT04D 4‖ EN1092 PN16 Flange No Two-Way DN 2½‖ Outlets Type Female Instantaneous BS336 with Cap & Chain (Oblique Landing Valve) Working Pressure 16bar Test Pressure 20bar Total Height 800mm Body Material Cast Iron © Bristol Fire Engineering. All rights reserved. (2016) WWW.BRISTOL-FIRE.COM 14 2-Way Breeching Inlet Two-Way KM 599357 BSI Kitemark Approved BFE08049 BFE-2WBI Model Compliance BS 5041-3 BSI Kitemark Approval KM 599357 Inlet Details Not Applicable 2 x 2½” M Instantaneous BS 336 Specifications DN 100mm Outlet Type Flange PN16 Working Pressure 10bar Operating Temperature Range 0ºC to 38ºC Test Pressure 20bar Four-Way BSI Kitemark Approved Model BFE-4WBI Compliance BS 5041-3 BSI Kitemark Approval Inlet Details KM 599357 Not Applicable 4 x 2½” M Instantaneous BS 336 Specifications DN 150mm Outlet Type Working Pressure 8 BFE08063A Flange PN16 10bar Operating Temperature Range 0ºC to 38ºC Test Pressure 20bar 15 Portable Fire Extinguishers HASEEN HABIB TRADING (PVT.) LTD. FIRE FIGHTING & SAFETY EQUIPMENT UAN: 111 SAFETY (723 389) www.haseenhabib.com Description Item Type Model Kind of Fire Extinguished Weight of Fire Extinguishing Chemical Fire Extinguishing Grade Operating Gas Operating Temperature HHT-MFZ-6 A,B,C 6KG 21A,89B,C N2 -30/+60℃ Operating Pressure 14BAR Water Pressure 25BAR Effective Bulk Range Effective Discharge Fire Extinguisher Chemical Insulation Function Cylinder Drameter**High (mm) 4M ≧9S DRY POWDER ≧5KV Ø162MM×415MM HASEEN HABIB TRADING (PVT.) LTD. FIRE FIGHTING & SAFETY EQUIPMENT UAN: 111 SAFETY (723 389) www.haseenhabib.com Description Item Type Model HHT-MT5 Kind of Fire Extinguished B,C Weight of Fire Extinguishing Chemical 5KG Fire Extinguishing Grade Operating Gas Operating Temperature 34B,C CO2 -30/+60℃ Operating Pressure 150BAR Water Pressure 250BAR Effective Bulk Range 3M Effective Discharge ≧9S Fire Extinguisher Chemical CO2 Insulation Function Cylinder Drameter**High (mm) ≧5KV Ø152MM×550MM HASEEN HABIB TRADING (PVT.) LTD. FIRE FIGHTING & SAFETY EQUIPMENT UAN: 111 SAFETY (723 389) www.haseenhabib.com Description Item Type Model HHT-AUTO.12KG Kind of Fire Extinguished A,B,C Weight of Fire Extinguishing Chemical 12KG Fire Extinguishing Grade Operating Gas Operating Temperature 55A,183B,C N2 -30/+60℃ Operating Pressure 14BAR Water Pressure 25BAR Effective Bulk Range 2.5M Effective Discharge ≦9S Fire Extinguisher Chemical Insulation Function Cylinder Drameter**High (mm) DRY POWDER ≧5KV Ø350mm*324mm HASEEN HABIB TRADING (PVT.) LTD. FIRE FIGHTING & SAFETY EQUIPMENT UAN: 111 SAFETY (723 389) www.haseenhabib.com Description Item Type Model Kind of Fire Extinguished Weight of Fire Extinguishing Chemical Fire Extinguishing Grade Operating Gas Operating Temperature HHT-AUTO.6KG A,B,C 6KG 34A,144B,C N2 -30/+60℃ Operating Pressure 14BAR Water Pressure 25BAR Effective Bulk Range 2.1M Effective Discharge ≦8S Fire Extinguisher Chemical Insulation Function Cylinder Drameter**High (mm) DRY POWDER ≧5000V Ø250mm*87mm 16 Wheeled Fire Exgtinguishers ./ 0 1&/ !" !# $%&'()* # &%# !)2 7 2 5 )5 )% -5 #- + ./ 0 1&/ !$8 9 8 5 ! '5 8 6 2 5 +: ,#!# "&. -"% "! #!$8 9 8 5 ! '5 8 6 2 5 +: BCDE,F 1 GDF 1% / E H P:HE 1 F ! / H R "CF / S T RHE 1F DBT BUE T R1 ! / H R% ^F / Q_ F / R HEB 0 DI E / F ! P / Q ,F / 0DI 1 0 V RT BW XB0DI E / FG 1E T BU F H BI ^CT C1 ; \Z J K L J K L YZ @ ] < @ @ ?A @ ?A N @ A = NA @M > @M>A M > N@ O N@OA @ ? @ > ?< ? @ > N? N? A ? @ A N< N<A @ = NA , #%" !" &-(.% # ./ 0 1&/ !)2 3 4 5 ,)5 2 6 4 5 &" HASEEN HABIB TRADING (PVT.) LTD. FIRE FIGHTING & SAFETY EQUIPMENT UAN: 111 SAFETY (723 389) www.haseenhabib.com DCP & CO2 Combine Trolley Mounted: Trolley mounted Fire Extinguishers with 2 x CO2 Trolley Mounted (10 Kg) & 1x DCP Portable Type (9Kg )