Downloaded via 72.36.94.221 on February 26, 2022 at 17:50:53 (UTC). See https://pubs.acs.org/sharingguidelines for options on how to legitimately share published articles. Improving Contact Impedance via Electrochemical Pulses Applied to Lithium− Solid Electrolyte Interface in Solid-State Batteries Anand Parejiya, Ruhul Amin,* Marm B. Dixit, Rachid Essehli, Charl J. Jafta, David L. Wood, III, and Ilias Belharouak* Cite This: ACS Energy Lett. 2021, 6, 3669−3675 ACCESS Metrics & More Read Online Article Recommendations sı Supporting Information * ABSTRACT: Stabilizing interfaces in solid-state batteries (SSBs) is crucial for development of high energy density batteries. In this work, we report a facile electrochemical protocol to improve the interfacial impedance and contact at the interface of Li | Li6.25Al0.25La3Zr2O12 (LALZO). Application of short duration, high-voltage pulses to poorly formed interfaces leads to lower contact impedance. It is found that the local high current density that results from these pulses at the vicinity of the interfacial pores can lead to a better contact between Li and LALZO because of local Joule heating, as supported by theoretical simulations. The pulse technique, which has also been applied to a Li | Li6.4La3Zr1.4Ta0.6O12 (LLZTO) | LiNi0.6Mn0.2Co0.2O2 (NMC622) cell, results in remarkable reduction of the charge-transfer resistance. Ex situ characterizations, which include X-ray photoelectron spectroscopy and scanning electron microscopy techniques, reveal that there is no detrimental effects of the pulse on cathode and solid electrolyte bulks and interfaces. This electrochemical pulse technique sheds light on a facile, nondestructive method that has the potential to significantly improve the interfacial contacts in a solid-state battery configuration. spatial kinetics as well as low stack pressure.20,23 Nonuniform interfacial contact arising from the voids leads to the formation of degradation pathways due to high contact resistance which results in flux/stress hot-spots, Li-filament growth, and cracking.20−22,24 A few studies have introduced anode interlayers to lower the contact resistance at the Li | SE interface and improve the Coulombic efficiency of Li electrodeposition/dissolution.25−28 Recently, stack pressure was also identified as a parameter that can enable high rate and stable Li cycling. High stack pressure enables intimate contact by promoting creep-assisted transport of Li metal to the interface.23 However, theoretical and experimental results claim that higher stack pressure can lead T he energy density and safety advantages of an all-solidstate battery (SSB) can be enabled by implementation of Li metal anode (−3.04 V vs SHE, 3860 mAh g−1) and elimination of flammable solvents present in lithium-ion batteries.1 Commercial application of SSB is facing several challenges that can be broadly divided into two main categories: (1) interfacial resistances and stability of battery components and (2) electrode processing and cell manufacturing.2,3 Indeed, the interfacial resistance, chemical stability of Li against solid electrolytes (SE), processability, and mechanical robustness of SE are among the key manufacturing and integration challenges.4−12 Electrochemical stability, interphase formation, dendrite formation and propagation are the other challenges for battery operation and management.9,13−16 Moreover, engineering and maintaining an intimate contact at the electrode | electrolyte interface is a key requirement for high-rate performance SSBs.17 However, the generation of voids at the SE | Li-metal interface can lead to chemomechanical degradation which impacts battery lifetime as well as safety.18−22 Interfacial voids are generated because of several factors including improper assembly, heterogeneous © 2021 The Authors. Published by American Chemical Society Received: July 27, 2021 Accepted: September 20, 2021 Published: September 23, 2021 3669 https://doi.org/10.1021/acsenergylett.1c01573 ACS Energy Lett. 2021, 6, 3669−3675 Letter http://pubs.acs.org/journal/aelccp ACS Energy Letters http://pubs.acs.org/journal/aelccp Letter Figure 1. (a) Schematic diagram depicting the effect of voltage pulse on stabilizing the Li | LALZO interface. (b) EIS spectra for symmetric Li | LALZO | Li cell obtained before and after applying a voltage pulse. Here, the voltage pulse refers to application of high current (10 mA cm−2) with cutoff voltages set at 10 V and −10 V for 20 cycles. (c) Polarization curves for symmetric Li | LALZO | Li cell showing initial cycles, voltage pulse, and cycling after voltage pulse. The cell is run at room temperature. galvanostatic cycling at 40 μA cm−2, the average cell polarization was 0.12 V (Figure 1c). An increase of the average polarization after 30 min of plating and stripping cycles was found to be around 3 mV. The increase of polarization on cycling can arise from interfacial reaction or void formation at the interface.34 Because LALZO is relatively stable against Li metal, void formation is likely occurring on cycling under the applied current density. After five cycles, 20 voltage pulses were applied on the cell by the application of high current (10 mA cm−2) with cutoff voltages set at 10 V and −10 V. In this case, the cutoff voltages have been reached immediately on the application of the high current pulse within 100 ms. EIS spectra after the pulse show significant reduction in interfacial resistance (Figure 1b). As seen from the EIS spectra, only the interfacial resistance of the cell decreases while the bulk resistance remains constant. No change in bulk resistance indicates the absence of dendrite formation or propagation in the bulk of the solid electrolyte.35 The decrease in interfacial resistance suggests improvement in interfacial contact at the Li metal | SE interface. Interfacial resistance after 20 pulses was 1.90 kΩ·cm2, which was 26% lower compared to that of the pristine cell (Figure 1b). Presence of voids at the Li | SE interface diminishes the electrochemically active area because of the absence of ionic and electronic pathways leading to regions with higher local current densities (current focusing). Application of the pulse causes high lithium deposition at the pore edges leading to the improvement of the contact impedance (Figure 1a). Subsequent galvanostatic cycling performed under the initial current density of 40 μA cm−2 showed that the average cell polarization decreased from 0.12 to 0.09 V (Figure 1c). Improved EIS spectra as well as lower to cell failures due to facile lithium metal propagation through solid electrolyte pores.29,30 It should be noted that most strategies aimed at stabilizing the lithium anode interface involve additional processing steps, introduction of new materials, or altered operating conditions, which eventually increases system cost and complexity. Overall, physical contact loss at the Li metal | SE interface is a major technology challenge in the operation of SSBs. Despite the abundance of explanations for the physical contact loss supported by experiments and theory, the solution strategies reported in the literature are scarce.29,31 Therefore, preventive measures or solution strategies are required to ensure long cycle life and high-rate performance of SSBs. This work reports an electrochemical strategy for improving the contact resistance of Li metal | SE interface in SSBs. Results showcase large improvement in interfacial resistance (15−58%) within a short time pulse of (0.1−0.5 s) at nominal pressures (∼1 kPa). The proposed electrochemical stabilization pathway can function as a formation step for SSB cells as well as a control/management protocol for extending cycle life of SSBs. A symmetric Li | LALZO | Li cell was assembled inside a glovebox using the Swagelok configuration. Detailed experimental procedures are provided in the Supporting Information. To replicate inhomogeneous Li morphology and void formation occurring during long-term cycling of the SSB, the cell was conditioned such that the interface was nonoptimal. Imperfect physical contact at the interface was validated by electrochemical impedance spectroscopy (EIS) measurement at room temperature, which showed an interfacial resistance of 2.58 kΩ·cm2. In comparison, typical impedance values for pristine cells with good contact between LALZO and Li are usually in the range of 10−100s Ω·cm2.23,32,33 During 3670 https://doi.org/10.1021/acsenergylett.1c01573 ACS Energy Lett. 2021, 6, 3669−3675 ACS Energy Letters http://pubs.acs.org/journal/aelccp Letter Figure 2. (a) EIS spectra for symmetric Li | LALZO | Li cell obtained before and after multiple voltage pulses. (c) Polarization curves for symmetric Li | LALZO | Li cell showing initial cycles and cycling profiles with multiple voltage pulses. Here, the voltage pulse refers to application of high current (10 mA cm−2) with cutoff voltages set at 10 V and −10 V for 20 cycles. The cell is run at room temperature. Figure 3. (a) Schematic diagram showing current flow in the vicinity of a pore at the Li | LALZO interface. (b) Temperature change in lithium in the vicinity of a pore as a function of the pore size and the shell size considered due to Joule heating. (c) COMSOL simulation showing current density increase at the vicinity of the pore region. Local current density in the vicinity of the pore is expected to be higher because of the absence of an electronic pathway through the voids (Figures 3a,c and S1). This redistribution of the current can lead to a local rise of the temperature of the lithium metal due to Joule heating upon application of higher current pulses. We carried out theoretical calculations and computational fluid dynamics (CFD) simulations to assess the impact of interfacial pores on current density and local heating. A cylindrical geometry in the vicinity of the pore is considered where the diameter of the pore is a variable and the cylinder diameter around it is specified as a function of a given shell thickness (Figure 3a). The height of the cylinder in all cases is considered equal to the diameter of the cylinder. CFD simulations showcase that the current density in the vicinity of the pore increases 4-fold compared to the applied current density. High local current density can lead to preferential deposition in these regions during the plating cycle, which can lead to the filling of the pores and improvement of the interface. The calculations for local temperature increase assume that the electrical power associated with the local current density in the vicinity of the pore (J2R, where J is the local electric current density and R is the area-specific resistance) converts to heat. This heat is assumed to dissipate in the Li metal within the cylindrical element considered, and the local temperature rise is estimated using standard heat polarization unveil the effectiveness of the voltage pulse protocol in improving the interfacial resistance. Thereafter, the effect of multiple pulse cycles on cell performance was investigated. Individual pulse cycles refer to application of 20 voltage pulses (10 mA cm−2 with cutoff voltages set at 10 V and −10 V) as described above. The interfacial resistance of the pristine cell was 2.89 kΩ·cm2 which decreased to 2.30 Ω·cm2 after the first voltage pulse cycle, showcasing 20% improvement in interfacial contact (Figure 2a). After a period of 20 h of galvanostatic cycling at the nominal current density (40 μA cm−2), 20 identical pulses were applied multiple times followed by 20 h of galvanostatic cycling after each pulse (Figure 2b). The interfacial resistance kept on decreasing without any change in bulk resistance, indicating an improvement of the contact at the anode | SE interface. The unchanged bulk resistance indicates that there is an absence of dendrite formation with the application of the voltage pulse. After 5 pulse cycles, interface resistance decreased to 1.78 kΩ·cm2 compared to the initial resistance of 2.89 kΩ·cm2 (−38.4%). While further optimization of pulse duration, sequence, and magnitude is required to maximize the interfacial contact, this work highlights the applicability of this strategy to improve contact impedance of the Li | LALZO interface. 3671 https://doi.org/10.1021/acsenergylett.1c01573 ACS Energy Lett. 2021, 6, 3669−3675 ACS Energy Letters http://pubs.acs.org/journal/aelccp Letter Figure 4. (a) Series and charge-transfer resistance for symmetric Li | LALZO | Li cell obtained before and after applying a voltage pulse. (b) Polarization curves for symmetric Li | LALZO | Li cell showing initial cycles, voltage pulse, and cycling after voltage pulse. (c) Series and charge-transfer resistance for symmetric Li | LALZO | Li cell obtained before and after multiple voltage pulses as a function of cumulative charge passed through the cell. (d) Polarization curves for symmetric Li | LALZO | Li cell showing initial cycles and cycling profiles with multiple voltage pulses. Here, the voltage pulse refers to application of high current (50 mA cm−2) with cutoff voltages set at 10 V and −10 V for 20 cycles. The cells are run at 60 °C. However, it is necessary to investigate the impact of voltage pulse on a cell with intimate interfacial contact. Thus, a similar symmetric Li | LALZO | Li cell was assembled, conditioned, and operated at 60 °C to improve cell impedance. EIS spectra reveal a very low interfacial resistances of 135 Ω·cm2 comparable to those reported for Li | LLZO | Li cells with intimate interfacial contact and high critical current density (Figure 4a).23,32,33 In this case, the first few galvanostatic plating and striping cycles were performed at 80 μA cm−2, which resulted in 0.02 V average cell polarization (Figure 4b). As mentioned above, a cell polarization profile reveals information on the effectiveness of the electrodeposition of Li ions at the electrode. Indeed, cell polarization increased by 10 μV only after 30 min of cycling and showed very flat, stable profiles, which suggests that the electrodeposition and dissolution of Li metal were highly reversible with high Coulombic efficiency. A voltage pulse cycle was applied (50 mA cm−2 with 10 V and −10 V cut off voltage, 20 pulses) on the symmetric cell. After a pulse cycle, no change in the EIS spectra and cell polarization were observed (Figures 4a,b and S2). Galvanostatic cycling at the nominal current density after the pulse application revealed no degradation of the cell (Figure 4b). Another cell was tested with multiple pulses (Figures 4c,d and S3) which showed similar response with no significant change in EIS or cell polarization even after 5 pulse cycles (Figure capacity formulation. Results show that the local temperature rise is within the range of 10−300 °C depending upon the cylinder and pore geometry (Figure 3b). Larger pores result in typically higher-temperature changes because of the larger effective current density in the vicinity of these pores. In addition, increasing the cylinder diameter reduces the local heating because of an increase in the amount of material for heat dissipation. Higher local temperature of Li essentially implies an increased homologous temperature resulting in higher creep. Improved creep flow of Li can aid in reduction of the interfacial resistance.23 While the assumptions of heat generation and dissipation are limiting, these results do provide an estimate for local temperature rise through Joule heating. Such a temperature increase can significantly affect lithium flow behavior and facilitate stabilization of the interface. Combined, the preferential deposition and improved creep flow lead to electrochemical stabilization of the anode | SE interface. It should be noted that the local heating of Li metal was leveraged in previous studies to heal dendrites in conventional Li-ion batteries wherein Li symmetric cells were cycled at an excess of 9 mA cm−2 to remove dendrites.36 In those studies, local heating and subsequent fast surface diffusion helped in healing the failed cells. The interface stabilization achieved in this work functions under similar mechanism for improved Li flow and surface diffusion through local heating under high-current pulses. 3672 https://doi.org/10.1021/acsenergylett.1c01573 ACS Energy Lett. 2021, 6, 3669−3675 ACS Energy Letters http://pubs.acs.org/journal/aelccp Letter Figure 5. (a) EIS spectra of a full cell before and after voltage pulsing cycle at room temperature. Here, the voltage pulse refers to application of high current (40 mA cm−2) with cutoff voltages set at 10 V and −10 V for 10 cycles. (b) Galvanostatic charge−discharge profile of full cell at 70 °C after pulsing cycle. SEM micrographs of (c) NMC622 cathode secondary particle and (d) cathode−SE interface and anode−SE interface after pulsing cycle. Scale bar in panel c is 2 μm, and for panel d it is 50 μm. Comparison of XPS spectra of (e) pristine cathode (red) and cathode after pulsing cycle (black) for C 1s, (f) LLZTO before and after application of pulse for C 1s. For pulsed SE, XPS profiles for anode and cathode side are visualized. formation/propagation in the solid electrolyte. Reduction of charge-transfer resistances indicate the formation of intimate contact and absence of insulating decomposition products at the cathode and anode | solid electrolyte interfaces. The same cell was placed inside an environmental chamber at 70 °C for 12 h before cycling. Galvanostatic charge−discharge was carried out between 3 and 4.3 V at the C/20 rate at 70 °C. The charge profile plateaus at 3.6 V, which is typical for NMC622 cathode, and the first charge and discharge capacities of ∼206 mAh/g and ∼155 mAh/g were obtained (Figure 5b). The cell was able to operate well after the application of 20 pulse cycles (200 individual pulses) with no indication of detrimental impacts of the pulse. To further assess the chemomechanical impact of pulse application, another identical cell was prepared, and a similar pulse protocol was followed on the cell at room temperature. Post-mortem analysis was carried out using SEM (Figures 5c,d and S5) and XPS (Figures 5e,f, S6, and S7) on the cell components. SEM of cathode and solid electrolyte was performed to assess mechanical degradation. The secondary particles show no cracking due to possible stresses generated via electrochemical pulse, as seen from Figure 5c. Previous studies have reported that interphases in solid electrolyte show up on SEM as regions of disparate contrast.21 However, no interphase was apparent from the SEM analysis of SE at both the anode and cathode interfaces (Figure 5d). Further evidence of absence of interphase formation was obtained by ex situ XPS studies carried out on pristine and pulsed full cell components. Typical decomposition products at the cathode | SE interphase can be broadly classified as organic (C-containing species) and inorganic (Libased insulating compounds). C 1s, O 1s, F 1s, and Li 1s spectra are visualized for the pristine and pulsed cathode as well as the LLZTO material at the cathode and Li interfaces. C 1s spectra for the cathode contain the nominally expected surface species C−C (284.5 eV), C−X (281.9 eV), C−O (286 eV), O−C=O (289.7 eV), and C−Fx (292.6 eV), which are consistent across both the pristine and the electrochemically 4c,d). To better compare the EIS profiles, an equivalent circuit fitting was carried out to estimate the series and charge-transfer resistances for individual spectra. These values are plotted against the cumulative charge passed through the cell components and show no obvious changes upon the pulse application (Figure 4c). In addition, the long-term stability of the cell after application of the pulse was evaluated at room temperature. No sign of filament formation or growth had been noticed after 700 h of cycling of the Li | LALZO | Li cell upon passing 25 mAh cm−2 charge, indicating an absence of long-term detrimental impact of the pulse application (Figure S4a). These experiments suggest that while the voltage pulse technique can address the interface issue for a nonideal interface, it shows no impact on a cell with intimate anode | SE interface contact. These results are important to ensure that the technique can be used eventually to address interfacial resistance issues in defective cells without altering the cells with intimate contacts under standard cell pressures. A Li | LLZTO | NMC622-composite cell was assembled inside a glovebox using the Swagelok configuration. Detailed experimental procedures are provided in the Supporting Information. Room-temperature EIS spectra of the asassembled cell showed two semicircles with two types of diffusion tails (Figure 5a). The two semicircles can be assigned to two interfacial regions in the cell: anode−SE and cathode− SE. The two distinct diffusion tails can be attributed to two types of diffusion in solid electrolyte and cathode. The total cell resistance at room temperature was 1.2 kΩ·cm2. A voltage pulse cycle (10 pulses) was applied on the cell at the same time by application of high current (40 mA cm−2) with cutoff voltages set at 10 V and −10 V. A total of 20 pulsing cycles were carried out with the cell allowed to equilibrate at OCV for 10 min after every pulse cycle (Figure S4b,c). After this pulse cycle was completed, total cell resistance was reduced to 0.5 kΩ·cm2, which is a 58% reduction in the total resistance from the as-assembled cell. As seen from the EIS spectra, the bulk resistance remains constant, indicating the absence of dendrite 3673 https://doi.org/10.1021/acsenergylett.1c01573 ACS Energy Lett. 2021, 6, 3669−3675 ACS Energy Letters http://pubs.acs.org/journal/aelccp Marm B. Dixit − Electrification & Energy Infrastructure Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States; orcid.org/0000-00029599-9288 Rachid Essehli − Electrification & Energy Infrastructure Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States Charl J. Jafta − Electrification & Energy Infrastructure Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States; orcid.org/0000-00029773-6799 David L. Wood, III − Bredesen Center for Interdisciplinary Research and Graduate Education, University of Tennessee, Knoxville, Tennessee 37996, United States; orcid.org/ 0000-0002-2471-4214 cycled cathode material (Figure 5e).37,38 F 1s spectra show the presence of C−F, LFSI−, and LiF species for the pristine and cycled cathode samples (Figure S6). Similar profiles are also observed for Ni 1s, Ni 2p, O 1s, and Li 1s spectra (Figure S6). Similar results are also observed for the LLZTO, wherein the spectra for pristine LLZTO and the electrochemically cycled LLZTO (anode and cathode side) show similar profiles (Figures 5f and S7). Overall, the XPS results strongly support the assertion that the application of pulse does not lead to the formation of decomposition products. These results also suggest that there was no material degradation upon high current pulse application. Therefore, the high current pulse strategy is an effective method to improve interfacial contacts in a solid-state battery. Several other strategies have been explored in the literature to improve interfacial contact at Li anode | SE. Most of these strategies come with a penalty of additional processing steps, materials, or operating conditions that limit the technoeconomic feasibility of SSBs. Herein, we introduced an electrochemical protocol applied to Li | LALZO | Li symmetric and NMC | LLZTO | Li cells that show clear improvement of interfacial contact upon application of very short duration high current pulses. This electrochemical pulse method can be leveraged as an integration as well as a management step to ensure seamless contact between Li-metal anode, cathode, and SE. Ex situ characterizations demonstrate that there was no detrimental chemo-mechanical impact on both bulks and interfaces of the cell components upon the application of the high current pulse protocol. The latter is found to help ensure stable interfaces on cycling which is key to achieving highperforming SSBs. This new finding can have applications in direct cell integration and degradation management for SSBs. ■ Complete contact information is available at: https://pubs.acs.org/10.1021/acsenergylett.1c01573 Notes The authors declare no competing financial interest. ■ ACKNOWLEDGMENTS This research at Oak Ridge National Laboratory, managed by UT Battelle, LLC, for the US Department of Energy (DOE) under contract DE-AC05-00OR22725, was sponsored by Laboratory Directed Research and Development (LDRD) Program at Oak Ridge National Laboratory, and the Office of Energy Efficiency and Renewable Energy (EERE) Vehicle Technologies Office (VTO) (Deputy Director: David Howell) Applied Battery Research subprogram (Program Manager: Peter Faguy). ■ ASSOCIATED CONTENT * Supporting Information sı REFERENCES (1) Cheng, X.-B.; Zhang, R.; Zhao, C.-Z.; Zhang, Q. Toward Safe Lithium Metal Anode in Rechargeable Batteries: A Review. Chem. Rev. 2017, 117 (15), 10403−10473. 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Editors’ ChoiceUnderstanding Chemical Stability The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsenergylett.1c01573. ■ Letter Experimental methods and theoretical modeling framework and addition characterization results (PDF) AUTHOR INFORMATION Corresponding Authors Ruhul Amin − Electrification & Energy Infrastructure Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States; orcid.org/0000-00020054-3510; Email: aminr@ornl.gov Ilias Belharouak − Electrification & Energy Infrastructure Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States; Bredesen Center for Interdisciplinary Research and Graduate Education, University of Tennessee, Knoxville, Tennessee 37996, United States; orcid.org/0000-0002-3985-0278; Phone: +1 (682) 407 3459; Email: belharouaki@ornl.gov; Fax: +1 (865) 576 7342 Authors Anand Parejiya − Electrification & Energy Infrastructure Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, United States; Bredesen Center for Interdisciplinary Research and Graduate Education, University of Tennessee, Knoxville, Tennessee 37996, United States 3674 https://doi.org/10.1021/acsenergylett.1c01573 ACS Energy Lett. 2021, 6, 3669−3675 ACS Energy Letters http://pubs.acs.org/journal/aelccp Letter lyte and Li-Metal Anode by a Germanium Layer. 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