HINET UPS SYSTEM 10 – 30 kVA 3x1 User Manual Manual Reference number : 6390001 H - 2 Downloaded from www.Manualslib.com manuals search engine (12/01) RevENPAu 07/2002 Downloaded from www.Manualslib.com manuals search engine This manual describes Hinet Series UPS with the following P.N. : Part Numbering System HNLCD- XX X X X X X X X Free Option 0 = No additional option 1 = SNMPE3 card Insulation Transformer 0 = No Ins. Transformer 1 = Ins. Transf. for 10kVA Unit 2 = Ins. Transf. for 20kVA Unit 3 = Ins. Transf. for 30kVA Unit Frequency Converter 0 = No Frequency Converter 1 = Frequency Converter 3° Harmonic Filter 0 = No 3° Harmonic Filter 1 = 3° Harmonic Filter THDi Reduction Filter 0 = No THDi Reduction Filter 1 = THDi filter for 10kVA Unit 2 = THDi filter for 15-20kVA Unit 3 = THDi filter for 30kVA Unit Internal Batteries 0 = No Internal Battery 1 = 1 Battery String 2 = 2 Battery Strings 3 = 3 Battery Strings 4 = 4 Battery Strings Output Power 0 = 10kVA 1 = 15kVA 2 = 20kVA 3 = 30kVA Model 33 = 3 Phase-Input, 3 Phase-Output 31 = 3 Phase-Input, 1 Phase-Output IMPORTANT All models in the UPS range are similar in both operation and use. (08/01) Downloaded from www.Manualslib.com manuals search engine Page I Hinet UPS System USER MANUAL Options Part Numbers OPTIONS (Rev 07/2002) Description Part Number Hinet Internal Extended Battery Kit HNINTBATT Hinet Battery Connecting Kit HNBATTCABLE Hinet External Battery Cabinet HNBATTCAB 38Ah, 5 Years Batteries for External Battery Cabinet (32 Bloks x 12V ) HN38AH5Y 65Ah, 5 Years Batteries for External Battery Cabinet (32 Bloks x 12V) HN65AH5Y Hinet Additional Communications Card Kit (Relays) HNRELAYCARD Hinet Communication SNMP card SNMPE3 Remote Alarm Monitor HNRAM PLEASE NOTE: These products are intended for Commercial/Industrial use only, and are not suitable for use in any life supporting applications. Page II Downloaded from www.Manualslib.com manuals search engine (12/01) USER MANUAL Hinet UPS System IMPORTANT INSTRUCTIONS FOR SAFE USE ? The UPS must be commissioned by a Liebert approved engineer before it is put into service. Failure to observe this condition will invalidate any implied warranty. ? Do not apply power to this equipment before it has been commissioned by a Liebert approved engineer. This information is required to substantiate any warranty claims that might be made. ? If you encounter any problems with the procedures contained in this manual you should seek immediate assistance from the Liebert Sales Office from whom the equipment was purchased. Alternatively, contact the Liebert's Customer Service & Support department at the address shown below: Liebert Hiross Service Customer Service and Support Department Via Risorgimento 16 20098 S. Giuliano M.se Milan - Italy Telephone +39 (0) 298250310 Fax +39 (0) 298250346 This department also arranges service contracts and full commissioning service. ? These units contain no user serviceable parts. ? Due to risk of electrical shock or burn do not attempt to gain internal access ? The UPS is for indoor use only. It must be protected from rain or excessive moisture and installed in a clean environment, free from flammable liquids, gasses, or corrosive substances. Do not put drinks, plants, or any other containers holding liquids, on top of the unit. ? Competent personnel must be consulted if liquid spills into the product. ? Ventilation grills are provided beneath and at the front of the cabinet. Do not block or cover these openings otherwise overheating may occur and UPS operation become unreliable. Never insert any object into these ventilation holes or openings. ? Do not place magnetic storage media on top of the unit as it can corrupt the data stored on them. WARNING This is a CLASS A Uninterruptible Power Supply (UPS) product. In a domestic environment, this product may cause radio interference, in which case, the user may be required to take additional measures. ? Storing: Should the equipment not be installed immediately it must be stored in a room so as to protect it against excessive humidity (not higher than 90%) and against very high heat sources (not higher than +40°C), and moistureless. CAUTION: Additionally, make sure that not more than 6 months passed from the time the battery had last been recharged. After such period temporarily connect the UPS to mains and activate it for the time required to recharge the batteries. (12/01) Downloaded from www.Manualslib.com manuals search engine Page III Hinet UPS System USER MANUAL ? Batteries: The following general battery safety precautions and WARNINGS must be observed at all times: a) Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing, first aid and fire-fighting facilities. b) A battery can present risk of electric shock or burn from high short circuit currents. c) When connected in a string the voltage could be 400V d.c.. This voltage is potentially lethal. Always observe high precautions. d) Only qualified personnel must install or service batteries. e) Eye protection must be worn to prevent injury from accidental electrical arcs. f) Remove rings, watches, necklace’s, bracelets and all metal objects. g) Only use tools with insulated handles. h) Wear rubbers gloves and a rubber apron when handling batteries. i) If a battery leaks electrolyte, or is otherwise physically damaged, it must be placed in a container resistant to sulphuric acid and disposed of in accordance with local regulations. j) If electrolyte comes into contact with the skin the affected area must be washed immediately with clean water. k) Batteries must always be disposed of according to local environmental laws. Guide to the Instructions The warning triangle indicates all the personal safety instructions. Follow these instructions carefully to avoid injury. Page IV Downloaded from www.Manualslib.com manuals search engine (12/01) USER MANUAL Hinet UPS System (12/01) Downloaded from www.Manualslib.com manuals search engine Page V Hinet UPS System USER MANUAL Table of Contents 1 GENERAL DESCRIPTION.......................................................................................................................................... 1 1.1 INTRODUCTION ...........................................................................................................................................................1 1.2 EQUIPMENT CONSTRUCTION .......................................................................................................................................1 1.2.1 Principle of operation ...................................................................................................................................... 2 1.2.2 UPS Power Configuration ............................................................................................................................... 3 1.2.3 Battery fuses switch .......................................................................................................................................... 3 2 INSTALLATION (MECHANICAL) ........................................................................................................................... 5 2.1 PRELIMINARY CHECKS ...............................................................................................................................................5 2.1.1 Material admittance ......................................................................................................................................... 5 2.1.2 Identification..................................................................................................................................................... 5 2.1.3 Packing material removal................................................................................................................................ 5 2.1.4 Moving the cabinets ......................................................................................................................................... 5 2.1.5 Placing it in the operative position .................................................................................................................. 5 2.1.6 Clearances........................................................................................................................................................ 6 2.1.7 Raised floor installation ................................................................................................................................... 6 2.1.8 Cable entry ....................................................................................................................................................... 6 2.1.9 UPS Mechanical Characteristics..................................................................................................................... 6 3 INSTALLATION (ELECTRICAL) ............................................................................................................................. 7 3.1 POWER CABLING ........................................................................................................................................................7 3.1.1 Power Cable connections................................................................................................................................. 7 3.1.2 Safety earth....................................................................................................................................................... 7 3.1.3 Protective devices............................................................................................................................................. 7 3.2 SETTING STANDARD RELAY CARD .............................................................................................................................9 3.2.1 Setting options on the standard Relay Card .................................................................................................... 9 3.2.2 Remote EPO (Emergency Power Off)............................................................................................................ 10 3.2.3 Emergency Power Off (E.P.O.) push-button connection .............................................................................. 10 3.2.4 Connection to Personal Computer................................................................................................................. 10 3.2.5 UPS Monitoring.................................................................................................................................................... 11 4 OPERATOR CONTROL PANEL ............................................................................................................................. 13 4.1 INTRODUCTION .........................................................................................................................................................13 4.2 LCD CONTROL PANEL ..............................................................................................................................................14 4.2.1 Control panel indicator LEDs........................................................................................................................ 14 4.2.2 STATUS ALARM MENU................................................................................................................................ 16 4.2.3 COMMAND MODE MENU .......................................................................................................................... 17 4.2.4 EVENT HISTORY MENU .............................................................................................................................. 18 4.2.5 OPERATING LANGUAGE MENU ............................................................................................................... 19 4.2.6 CLOCK MENU............................................................................................................................................... 19 4.2.7 UPS SETTING MENU ................................................................................................................................... 19 5 OPERATING INSTRUCTIONS ................................................................................................................................ 21 5.1 INTRODUCTION .........................................................................................................................................................21 5.2 POWER SWITCHES ....................................................................................................................................................21 5.2.1 UPS Start-Up instructions.............................................................................................................................. 22 5.2.2 Inverter Turn-on and LCD panel LEDs activation ....................................................................................... 22 5.2.3 Load insertion test .......................................................................................................................................... 22 5.2.4 Hinet UPS switch-off Procedure.................................................................................................................... 23 5.2.5 Manual bypass procedure.............................................................................................................................. 23 5.2.6 Return from Manual Bypass to normal Operation........................................................................................ 24 5.2.7 Emergency Power Off (EPO)......................................................................................................................... 24 6 TECHNICAL SPECIFICATION ............................................................................................................................... 25 7 OPTIONAL EQUIPMENT ......................................................................................................................................... 28 7.1 COMMUNICATION CARD KIT (RELAYS) ....................................................................................................................28 Page VI Downloaded from www.Manualslib.com manuals search engine (12/01) USER MANUAL 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 8 Hinet UPS System SNMP CARD ............................................................................................................................................................28 UPGRADE KIT ...........................................................................................................................................................28 ISOLATION TRANSFORMER (INTERNAL OPTION) .....................................................................................................28 INPUT FILTER FOR CURRENT THD REDUCTION (INTERNAL OPTION)......................................................................28 INPUT 3° HARMONICS FILTER (INTERNAL OPTION)..................................................................................................28 INTERNAL EXTENDED BATTERY KIT........................................................................................................................28 BATTERY CONNECTING KIT .....................................................................................................................................28 EXTENDED BATTERY CABINET ................................................................................................................................29 BATTERIES FOR EXTERNAL BATTERY CABINET .......................................................................................................30 REMOTE ALARM MONITOR ......................................................................................................................................31 FREQUENCY CONVERTER .........................................................................................................................................32 LIMITED WARRANTY ............................................................................................................................................. 33 (12/01) Downloaded from www.Manualslib.com manuals search engine Page VII Downloaded from www.Manualslib.com manuals search engine Hinet UPS User Manual 1 General Description 1.1 Introduction This chapter describes the purpose, principle of operation and user controls of the Hinet series on-line Uninterruptible Power Supply (UPS). The Hinet series UPS is connected between a critical load, such as a computer, and the mains. Its purpose is to provide the load with regulated power under all rated load and input supply conditions; i.e. the power provided by the UPS will be protected from any voltage or frequency variations on the input power supply, or variations in the supply due to electrical noise, and will continue during periods of input power supply failure. A battery provides a standby power source for the UPS when the input power supply fails. 1.2 Equipment construction The equipment is constructed around a steel frame with removable panels. The door can be open to give easy access to the input, bypass, output, reserve line circuit breakers and battery C.B. fused switch, while protecting them from accidental operation. An LCD control panel on the front of the cabinet permits the operator to monitor the UPS. The cabinet houses both the power components and the batteries. It is carried on four wheels. Jacking feet help to support the UPS, and also prevent it from moving once it has been wheeled into its final position. These feet are also used to secure the equipment to its shipping pallet during transit. Cooling is by internal fan. Air is drawn in from beneath the UPS and exhausted through ventilation grills of the front panel. These areas must be kept free of anything that may avoid the air flow into and out of the unit. NEXT NORMAL ALARM MENU ENTER EMERGENCY CLEAR LOAD ON INVERTER Hinet LOAD ON BYPASS BACK Figure 1-1 Front view of the Hinet cabinet. Note the location of the Operator control panel (12/01) Downloaded from www.Manualslib.com manuals search engine Page 1 Hinet UPS User Manual 1.2.1 Principle of operation Normal operation During normal operation, i.e. when the UPS input supply is present and within specification, both the converter and inverter sections are active and the automatic by-pass is turned on to connect the inverter output to the critical load terminals. The battery fuse-holder switch is also closed and the battery is therefore permanently float charged at the d.c. terminals voltage level. Mains Failure If the mains has a failure or is out of tolerance the converter will be supplied from the battery, while the inverter will continue to operate for a period of time which depends on the load and the capacity of the battery. If the mains supply has not returned within this time, the inverter will go off automatically and an alarm condition will appear on the UPS operator control panel. Critical load will not be interrupted in the event of a drop or return of the AC power mains. Return of power mains When the mains returns within the required tolerance, the converter will be automatically supplied from mains, supplying power to the inverter and recharging the battery at the same time. There will be no interruption of the critical load. UPS fault In the event of an inverter failure, the automatic by-pass will automatically transfer the load onto the mains with no interruption. In such an event, request qualified technical assistance. The load will be transferred with no interruption if the inverter is synchronised with the mains; if this is not the case, there will be an interruption of some milliseconds. The intervention of the automatic by-pass line is shown on the front panel by the yellow led on. WARNING CAUTION: When the load is being supplied from the bypass line through the automatic bypass, it is connected directly to the mains supply and is therefore no longer protected against main faults. Maintenance Bypass A second bypass circuit contained in the UPS cabinet, identified as the ‘Maintenance Bypass’ line is included to enable the reserve supply to be made available to the load while facilitating a safe working environment for carrying out scheduled UPS system maintenance or trouble shooting. The circuit is manually selected by the Manual Bypass Switch (3) which can be padlocked in the OFF position. WARNING CAUTION: If an automatic circuit breaker device is not present in the input distribution panel, there remains a dangerous voltage at the output terminals and also on the input terminals of the UPS module that is switched off. Note: The load is not protected from main aberrations when operating on the maintenance bypass mode . Page 2 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual Input UP Output UP UPS Figure 1-2 Hinet’s “Common Bypass” configuration LEGENDA ? ? ? ? ? ? ? ? ? ?? INPUT MAINS SWITCH RESERVE LINE SWITCH (Bypass) MAINTENANCE BYPASS SWITCH UPS OUTPUT SWITCH BATTERY FUSES SWITCH STEP-UP CONVERTER INVERTER AUTOMATIC BYPASS BATTERY EXTERNAL BATTERY PLUG These links must be removed for split bypass 1.2.2 UPS Power Configuration Figure 1-2 illustrates the Hinet UPS in what is known as the “Common Bypass” configuration. In the “Split Bypass” configuration the static bypass line is connected by a separate power switch to a dedicated `bypass' power source that also feeds the maintenance bypass line. Where a separate power source is not available the Reserve and Converter input supply connections would be linked together. With the exception of the maintenance bypass switch (3), all the isolators shown must be closed during normal UPS operation. 1.2.3 Battery fuses switch The battery is connected to the d.c. bus through a battery fuses switch (5) fitted inside the UPS cabinet. (12/01) Downloaded from www.Manualslib.com manuals search engine Page 3 Hinet UPS User Manual Page 4 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 2 Installation (Mechanical) 2.1 Preliminary Checks Before installing the UPS hardware the following preliminary checks must be carried out: 1. Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature and air exchange system. 2.1.1 Material admittance 1. Remove any packaging debris, then visually examine the UPS and battery equipment for transit damage, both internally and externally. Report any such damage to the shipper immediately. 2. Afterwards ascertain that the material supplied is as that reported on the freight bill. 2.1.2 Identification The equipment supplied is provided with an adhesive identification label placed on the UPS rear panel reporting type of UPS model and power. The cases utilised to transport the equipment must be unpacked as specified by the procedure stated below. 2.1.3 Packing material removal During this operation observe the indications (FRAGILE, UP) printed on the case to avoid damaging the UPS Hinet. To remove the packing material proceed in the following manner: - Place the equipment on the floor as instructed on the outer case (UP, DOWN). - Use the extractor to remove the top of the crate . - Remove the extruded elements utilised as packing protection. - Use the extractor to remove all lateral sides of the crate - Slide the forks of the lift truck under the UPS and after having lifted it a few centimeters from the floor, back up and lay it down. Hinet is provided with wheels to easily move it around. - Do not throw away the packing material it might be used again to repack the equipment if having to send it back or to send it to maintenance centres or for removal purposes. - Check that the equipment has not been damaged. If otherwise immediately contact the Sales Representative. 2.1.4 Moving the cabinets WARNING Ensure that any lifting equipment used for moving the UPS cabinet has sufficient lifting capacity. ENSURE THAT THE UPS WEIGHT IS WITHIN THE DESIGNATED WEIGHT LOADING (KG) OF ANY HANDLING EQUIPMENT. SEE THE UPS SPECIFICATION FOR WEIGHT DETAILS. The UPS can be lifted using a fork lift. Take care when using either method not to damage the UPS castors located on the bottom of the unit. 2.1.5 Placing it in the operative position The UPS cabinets are fitted with castors on the base to allow ease of movement and positioning. WARNING Castors are of sufficient strength for movement across even surfaces only. Castor failure could occur if subjected to shock loading When the equipment has been finally positioned ensure the adjustable feet are set so that the UPS will remain stationary and stable The place chosen must guarantee: - easy connection; (12/01) Downloaded from www.Manualslib.com manuals search engine Page 5 Hinet UPS User Manual - enough space to easily work on UPS; - exchange of air sufficient enough to dispel heat produced by UPS; - protection against atmospheric agents; - protection against excessive humidity and very high heat sources; - protection against dust; - compliance with the current fire prevention norms. - operative environment temperature within +20° C and +25° C. The batteries are at maximum efficiency in this temperature range. 2.1.6 Clearances Cooling air enters the module through ventilation grills located at the bottom of the cabinet and is exhausted through the fan grills located on the front panel; you must therefore allow for a minimum gap of 170 mm behind the unit to allow adequate air flow. Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the door fully opened. 2.1.7 Raised floor installation If the equipment is to be located on a raised floor it must be mounted on a pedestal suitably designed to accept the equipment point loading. Refer to the base view to design this pedestal. 2.1.8 Cable entry Cables can enter for 'Hinet' UPS cabinet from rear side. 2.1.9 UPS Mechanical Characteristics MECHANICAL CHARACTERISTICS UNITS Rated power kVA 10 15 20 Height mm 1220 Width mm 530 Depth mm 950 30 Weight: Hinet cabinet 185 with 1 battery strings with 2 battery strings 275 Kg 365 with 3 battery strings 455 with 4 battery strings 545 Unit Shipping Weight With Standard Battery 320 410 RAL 7035 Metal Covers Colour Ventilation Air flow full speed Air flow half speed 410 RAL 7042 Plastic Door - forced 600 m3/h 300 Protection grade - IP 20 Cable entry - Bottom Page 6 Downloaded from www.Manualslib.com manuals search engine (12/01) 500 Hinet UPS User Manual 3 Installation (Electrical) The UPS requires «power» cabling once it has been mechanically installed. All «auxiliary» cables, whether screened or not, should be run separate from the power cables in metal conduits or metal ducts which are electrically bonded to the metalwork of the cabinets to which they are connected. 3.1 Power Cabling WARNING BEFORE CABLING-UP THE UPS, ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS THAT CONNECT THE UPS INPUT/BYPASS SUPPLY TO THE MAINS DISTRIBUTION PANEL. CHECK THAT THESE SUPPLIES ARE ELECTRICALLY ISOLATED, AND POST ANY NECESSARY WARNING SIGNS TO PREVENT THEIR INADVERTENT OPERATION. 3.1.1 Power Cable connections The terminal block is at the rear of the cabinet. The bar near the terminals blocks can be used to fasten the cable to the UPS through cable clamps. 3.1.2 Safety earth The safety earth bus-bar is located near the UPS output terminals. The safety earth cable must be connected to the earth terminal and bonded to each cabinet in the system. All cabinets and cable trunking must be earthed in accordance with local regulations. WARNING FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES CAN RESULT IN ELECTRIC SHOCK HAZARD TO PERSONNEL, OR THE RISK OF FIRE, SHOULD AN EARTH FAULT OCCUR. BEFORE ANY OTHER CABLE CONNECTION THE PE SAFETY CONDUCTOR SHALL BE CONNECTED 3.1.3 Protective devices Input supply protection: All supplies to the UPS must be provided with three phase power breakers or fuses, a split bypass system will require two devices. To avoid random tripping on start up due to initial inrush current, a circuit Breaker type C (or slower) is recommended. Refer to the following table in order to choose site supply fuses, circuit breakers and power isolators appropriate to the UPS current rating. Protection against earth faults (RCD devices): In the event of a differential (RCD) device being installed upstream of the input supply, one must take into account the transient and steady state earth leakage currents that are produced during start-up of the UPS. The presence of an RFI suppression filter inside the UPS, determines a residual earth current no greater than 500 mA. Only RCD delayed device Type A must be used (suited to unidirectional current). Model Rating Max input current at Nominal Input Voltage (including battery charger) 10kVA 16.7A 15kVA 25.3A (12/01) Downloaded from www.Manualslib.com manuals search engine 20kVA 33.5A 30kVA 50.5A Page 7 Hinet UPS User Manual Figure 3-1 Wiring on the UPS Hinet. L1 L2 1) Ground (Onto this terminal connect the ground wire incoming from the UPS input mains power supply) 2) 3) 4) 5) 6) 7) Input Mains phase U1 Input Mains phase V1 Input Mains phase W1 Input Mains Neutral N1 Input Reserve (Bypass) phase U3 Input Reserve (Bypass) Neutral N3 L3 N 8) 9) 10) 11) 12) Battery Positive (ext. Battery input) Battery Negative (ext. Battery input) Output UPS phase U2 Output UPS Neutral N2 Ground (ground lead towards users) NOTE Note:. the maximum cable size that can be connected to the UPS power terminal blocks is 35 mm² Page 8 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 3.2 Setting standard Relay Card The pre-settings required are only those which concern the interfaces wiring the external devices, i.e., personal computer, safety switch, remote panel. 3.2.1 Setting options on the standard Relay Card A standard Relay Card is situated on Hinet’s on the left side of the rear panel. This card is typically supplied and is factory pre-set to operate with the PC. When the operation is through the Remote Alarm Panel, the factory will deliver the card already preset to operate with the cited panel. A second card will be available on request on the right side of the rear panel. Figure 3-2 Setting options on the standard Relay card FUNCTION Use With PC Use With Remote Panel EPO Enabled EPO Disabled Serial Communication JUMPER CLOSED JP4 JP5 JP6 JP1 JP2 JP3 (12/01) Downloaded from www.Manualslib.com manuals search engine JUMPER OPEN JP5 JP4 JP6 - Page 9 Hinet UPS User Manual 3.2.2 Remote EPO (Emergency Power Off) A connection is provided for a switch, which can be located remotely from the UPS, and which has the same function as the internal EPO switch. When it is operated it shuts down the inverter, and inhibits the static switch so that power is removed from the load. WARNING Pressing the Remote EPO pushbutton will turn the inverter off and remove power from the load. The mains input, bypass input and battery terminals still carry lethal voltages after pressing the EPO switch. Do not remove cover from these parts. Only competent personnel must remove protection panel held in place with screws. 3.2.3 Emergency Power Off (E.P.O.) push-button connection Refer to figure 3-2 to make a push-button connection to the standard Relay Card. 1. Get a suitably long (not more than 100 m.) two-wire cable (0.6 sq. mm cross section) 2. Connect one end of the cable to the N.C. pins of a fire preventing button (Fig. 3-2). 3. Connect the other end to the standard Relay Card connector M2. 3.2.4 Connection to Personal Computer The Hinet UPS contains a standard DB9 Female connector located on the rear of the UPS . Several signals are provided on this port and assigned as follow: PIN 1 2 3 4 5 6 7 8 9 Description Low Battery (N.O.) UPS TxD (typical RS-232 levels) UPS RxD (typical RS-232 levels) N.C. Common N.C. Low Battery (N.O.) Mains Fail (N.O.) Mains Fail (N.O.) PIN ASSIGNMENT Page 10 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 3.2.5 UPS Monitoring UPS intelligent communication The HINET UPS has the capability to communicate intelligently with stand alone computers, network workstations, network servers, or UNIX hosts via the DB-9 female connector located at the rear of the UPS. With the RS-232 Liebert cable and the software Multlink 3.0 the following features will be available: ?? Quantitative monitoring of mains and UPS power ?? Quantitative monitoring of internal UPS parameters ?? Periodic tests of battery quality and replacement notification ?? Timed and delayed shutdown of the UPS ?? Logging of power disturbances and anomalies Consult your local Liebert sales representative for more information about Multilink 3 software. Intellislot DB9 Relay Card 2 DB9 Relay Card 1 UPS intellislot™ Communication The HINET UPS contains an Intellislot™ communications port for the optional internal Ethernet SNMP card. The Intellislot SNMP Card provides SNMP-based management to your UPS. The card gives you the power to monitor and control your Liebert UPS from your Network Management Station or Multilink 1.5. The Intellislot SNMP card allows you to monitor the power and the operating state of your UPS. The Intellislot SNMP card integrates into your SNMP implementation and supports the UPS open standard MIB that is distributed with most Network Management Systems. Starting with our support of open standards as a baseline, the Intellislot SNMP card goes a step further and extends with the Liebert Global Products MIB, which provides you Liebert-specific advanced SNMP monitoring and control capabilities. CAUTION: TO MAINTAIN SAFETY (SELV) BARRIERS AND FOR ELECTROMAGNETIC COMPATABILITY, SIGNAL CABLES SHOULD BE SEGREGATED AND RUN SEPARATE FROM ALL OTHER POWER CABLES, WHERE APPLICABLE. (12/01) Downloaded from www.Manualslib.com manuals search engine Page 11 Hinet UPS User Manual Page 12 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 4 Operator Control Panel 4.1 Introduction On the front of the UPS there is a control panel, from which it is possible to easily verify the status of the UPS, battery and alarms. The operator control panel consists in a LCD display that indicates the operational and alarm status of the UPS and the EPO push-button that is located at the left side. The LCD Display Panel displays textual messages and operating parameters on a LCD screen capable of showing 4 rows of 20 characters. The displayed screen is organized in a multi-level menu system and selected by using push button located to the right of the screen Figure 4-1 UPS Operator control panel (12/01) Downloaded from www.Manualslib.com manuals search engine Page 13 Hinet UPS User Manual 4.2 LCD control panel Figure 4-2 LCD Display make-up 4.2.1 Control panel indicator LEDs The Table 4-1 shows that the menu contains three levels. The main level is the State and Alarm Menu. In this menu it is possible to see the state and operative condition of the UPS, the CLEAR Button is used to scroll through the different windows of this menu. From the main menu the User may have access to different menu pressing the MENU Button (second level). Once in this level the first row will show < menu choice > and the NEXT and BACK push Button enable the User to move from one menu level to another. Pressing both NEXT and BACK push button at the same time the ENTER command is selected and the next lower level will be reached, while CLEAR take you back to the previous level. To verify the acquisition of ENTER a Beep will be heard and CONFIRMED will appeared on the Display. The NEXT/BACK selector keys are used to scroll through different windows in the same menu. Page 14 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual CLEAR CLEAR CLEAR BATTERY VOLTAGE WITHIN LIMITS INVERTER OPERATING CLEAR BYPASS LINE WITHIN LIMITS MAIN WITHIN LIMTTS CLEAR INVERTER - BYPASS SYNCRONISED CLEAR LOAD ON INVERTER CLEAR STATUS ALARM MENU MENU CLEAR LOAD ON BYPASS CLEAR CLEAR COMMAND MODE ENTER BATTERY TEST BACK NEXT NEXT BACK CLEAR SWITCH LOAD CLEAR DISPLAY EVENTS ENTER BACK NEXT EVENT HISTORY CLEAR INVERTER ON-OFF BACK NEXT DELETE EVENTS CLEAR NEXT NEXT BACK NEXT CLEAR OPERATING LANGUAGE ENTER ITALIAN NEXT NEXT BACK CLEAR BACK ENGLISH BACK NEXT CLEAR FRENCH CLEAR DATE NEXT HOUR ENTER NEXT CLOCK CLEAR BACK CLEAR NEXT BACK GERMAN BACK SPANISH NEXT NEXT CLEAR UPS CONFIGURATION ENTER SERIAL NUMBER BACK NEXT NEXT BACK NEXT CLEAR CLEAR PHONE NUMBER NEXT CLEAR NEXT CLEAR BACK BATTERY CAPACITY BACK CALIBRATION NEXT Table 4-1 LCD Display Main Menu Path From the main menu (STATUS ALARMS MENU) the User may have also access to the Input/Output measured parameters and the internal parameters as well as the UPS temperature and the battery back-up time. To scroll through these parameters use Next and Back Push Buttons. (see Table 4-2) (12/01) Downloaded from www.Manualslib.com manuals search engine Page 15 Hinet UPS User Manual BACK OUTPUT CURRENT BACK BATTERY V, I , Autonomy: % NEXT NEXT NEXT INPUT CURRENT Ir , Is , It BACK FREQUENCY fin, fout NEXT NEXT OUTPUT VOLTAGE BACK NEXT NEXT BACK OUTPUT POWER kW , kVA, cos NEXT INPUT VOLTAGE Phase/Neutral Vrn,Vsn,Vtn BACK UPS TEMPERATURE t emp. INPUT VOLTAGE Phase/Phase Vrs,Vst,Vtr BACK BACK NEXT NEXT BACK NEXT STATUS ALARM MENU BACK BACK UPS SETTING fout, Vout Table 4-2 Input/Output Parameters Menu 4.2.2 STATUS ALARM MENU This menu is characterised by the first raw of the message that can be UPS IN OPERATION or UPS ALARM, depending whether the status of the UPS is in normal operation or an alarm condition has been detected. The meaning of the message given are the following. UPS in Operation MESSAGE MAIN WITHIN LIMITS INTERPRETATION The Main Input Line is present and the voltage is in the specified range The Input Bypass Supply Line is present and the voltage is within the specified tolerance The Battery voltage is within specifications limits The inverter is turned-on and behave with regularity operation Indication of regular synchronism state between inverter and bypass line The load is supplied from the inverter The load is supplied from the bypass line. This can be a temporary condition lasting for 20 sec when a fast overload occurs. BYPASS LINE WITHIN LIMITS BATTERY VOLTAGE WITHIN LIMITS INVERTER OPERATING INVERTER – BYPASS SYNCRONISED LOAD ON INVERTER LOAD ON BYPASS UPS in Alarm In case of a failure in the UPS, the default screen will be replaced by the Alarm Screen. In this display the User will have an overview on the type of malfunction occurred .A buzzer will be activated and can be cleared by pressing CLEAR button. In this screen by pressing ENTER it will be shown a list of instruction to guide the Operator to understand the meaning of the Alarm. The CLEAR push button allow to scroll through different messages As the alarm condition is removed the current default screen will be displayed. UPS ALARM ENTER TYPE OF ALARM ENTER Page 16 Downloaded from www.Manualslib.com manuals search engine CAUSE OF THE ALARM ACTIONS (12/01) Hinet UPS User Manual The List of possible Alarm and the associate help messages is displayed below. ALARM MESSAGE INVERTER OFF CAUSE Initial Start Up Permanent Overload has been detected Continuos Overload on UPS Output INVERTER OVERLOAD BYPASS SWITCH LOCKED High Transient Loads on UPS Output. Inrush Load Current After 3 times Battery Test not OK BATTERY FAILURE INVERTER SHUT-DOWN IMMINENT BYPASS SWITCH FAILURE Battery almost flat, next to Shut-Down of inverter One or more Phases in the Output are missing UPS on Maintenance Breaker is Open Main Input is missing The input phase rotation is not correct Input Voltage Missing The Command EPO has been selected MANUAL BYPASS ON MAIN OUT OF LIMITS BYPASS LINE OUT OF LIMITS EMERGENCY POWER OFF BATTERY NOT CONNECTED ACTION Start the Inverter Check Output Check Output Load and Restart Inverter Check for Output Short-Circuit Check Output Load and Restart Inverter Check Battery Check Battery fuses Make shut-down to the connected Loads Check SCR of Bypass Check Bypass external connections Check Main line Voltage and Breaker position Check Bypass line Voltage Check Phase Rotation Restart the UPS Fully switch-off the Breakers and the Battery Fuse, wait till the LCD is complete switch-off then restart the UPS Battery Switch Open Battery Test Failed BATTERY CHARGER FAULT HIGH BATTERY VOLTAGE LEVEL END OF BATTERY DISCHARGE Battery Charger in Fault Call Service Office, to replace the Battery Charger Call Service Office, to replace the Battery Charger Main is missing for long time 4.2.3 COMMAND MODE MENU In this menu is possible to give some operative command to the UPS. MESSAGE BATTERY TEST SWITCH LOAD INVERTER ON/OFF INTERPRETATION With this message displayed by pressing ENTER an automatic test on the Battery will be performed instantaneously With this message displayed by pressing ENTER the load is switched from inverter to the Bypass Line. This command is also used for reset the alarm conditions on the bypass line. For instance when the Alarm Bypass Switch Locked is present because for three consecutive times the load has been connected to Bypass for transient overload. To reconnect the load on inverter is necessary to activate this command by ENTER With this message displayed by pressing ENTER the User can Turn-on or Turn-off the Inverter in a permanent way and connect it to the Load. It is necessary Turn-on the Inverter at the start-up and after a permanent overload. (12/01) Downloaded from www.Manualslib.com manuals search engine Page 17 Hinet UPS User Manual 4.2.4 EVENT HISTORY MENU In this menu the user may scroll through the Hinet past n°512 Alarm occurrences in chronological order. The Event Log display can be opened from the menu EVENT HISTORY by pressing ENTER twice. The Log screen will display Date and Time of the last EVENT occurred. The Back push button will be used to scroll Date and Time of the previous EVENTS and the Next push button will be used to scroll other statements and Alarm Messages connected to the same EVENT. In any position of the EVENT List by pressing Menu the Display Screen will go back in the last EVENT occurred. ENTER DISPLAY EVENTS CLEAR NEXT BACK MENU NEXT NEXT ALARM & STATE NEXT ALARM & STATE PREV. EVENT N-1 PREV. EVENT N-1 BACK MESSAGE 1 BACK MESSAGE 2 NEXT NEXT NEXT DATE & TIME PREVIOUS EVENT LAST-1 ALARM & STATE LAST EVENT NEXT MESSAGE M BACK ALARM & STATE PREV.EVENT N-1 BACK MESSAGE M NEXT ALARM & STATE NEXT ALARM & STATE PREV. EVENT N-2 PREV. EVENT N-2 BACK MESSAGE 1 BACK MESSAGE 2 DATE & TIME PREVIOUS EVENT LAST-2 BACK ALARM & STATE PREV.EVENT N-2 BACK MESSAGE M NEXT NEXT MENU NEXT NEXT BACK MENU ALARM & STATE LAST EVENT MESSAGE 2 BACK ALARM & STATE LAST EVENT MESSAGE 1 BACK DATE & TIME LAST EVENT ALARM & STATE FIRST EVENT BACK MESSAGE 1 DATE & TIME FIRST EVENT NEXT ALARM & STATE FIRST EVENT BACK MESSAGE 2 NEXT ALARM & STATE FIRST EVENT BACK MESSAGE M NEXT BACK To delete all unwanted EVENT first move in the DELETE EVENTS display, then press ENTER. ENTER EVENT HISTORY CLEAR ENTER DELETE EVENTS CLEAR DATE & TIME LAST EVENT BACK MENU MENU Page 18 Downloaded from www.Manualslib.com manuals search engine ENTER EVENT CANCELLED CLEAR DATE & TIME PREVIOUS EVENT N-2 (12/01) EVENT CANCELLED CLEAR DATE & TIME PREVIOUS EVENT N-1 BACK ENTER ENTER EVENT CANCELLED Hinet UPS User Manual 4.2.5 OPERATING LANGUAGE MENU Up to five language are available in this menu. To select one language first move into the OPERATING LANGUAGE display press ENTER and scroll the different languages up the desired one using NEXT button, than press ENTER to confirm. 4.2.6 CLOCK MENU This menu allows User to change the Date and Time setting on Hinet. To select Date or Time press first ENTER from CLOCK menu then NEXT. When the Date or TIME are displayed the cursor will be over the last right character. To scroll consecutive numbers use BACK and NEXT buttons, to move on the left use MENU button. Then type the whole Date and press ENTER to confirm. If something is wrong in the Date or Time the message ERROR will be displayed and the setting restart. 4.2.7 UPS SETTING MENU Here it can be changed the UPS configuration in different ways. It is strongly recommended that only trained people can have access to this menu to modify the internal parameters of the UPS. In this menu the following parameters can be adjusted: ?? Serial Number of the Unit ?? Telephone number of Service Dept. ?? Battery Capacity in percent of Standard Autonomy ?? Input Current and Voltage. Calibration of measured Values ?? Output Current and Voltage. Calibration of measured Values (12/01) Downloaded from www.Manualslib.com manuals search engine Page 19 Hinet UPS User Manual Page 20 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 5 Operating Instructions 5.1 Introduction This chapter describes the switches used by the Operator and the second part contains detailed operating instruction. The UPS can be considered to be in one of following operating conditions: ?? Normal operation - The load is powered by the UPS. The inverter and the battery charger are ON ?? On Maintenance Bypass - UPS shut down but the load connected directly to the unprotected mains via the Maintenance Bypass Supply line. ?? Power off - All power switches open and the UPS is isolated from the mains supply - no power is feeding the load. ?? On battery – UPS is running on battery. ?? On Bypass - The load power is supplied by the bypass line. The battery charger remains ON during this phase but the inverter is turned off. 5.2 Power Switches The UPS can be insulated by means of power switches, accessible after opening the front door. Hinet’s power switches panel is situated on the front panel purposely hidden from sight to prevent unintentional or accidental operations. It comprises all the switches used to activate/ deactivate Hinet. The location of the UPS power switches is shown in Figure 5-1. The UPS power switches are: ? - INPUT MAINS SWITCH: connects the UPS to the mains input supply. ? - RESERVE SWITCH (Bypass): connects the UPS to the bypass supply. ? – MAINTENANCE SWITCH permits supply of the load directly by the bypass line for maintenance. The lever of this switch is normally set to the bottom position (By-pass excluded). The manual bypass switch is protected against unintentional operations through a mechanical lock that can be additionally provided with a padlock for further protection. It is utilised in all those circumstance whereby Hinet has to be excluded while still keeping the load powered from mains. WARNING The UPS input power terminals, output (load) terminals, and battery terminals still carry dangerous voltages when the UPS is operating in the maintenance bypass mode. Internal access to the UPS must be restricted to trained personnel. ? - OUTPUT SWITCH: connects the output of the UPS to the load. ? - BATTERY FUSES SWITCH: connects the battery to Hinet’s inner circuitry. This manual fuse-holder switch isolates the battery positive of Hinet (so facilitating maintenance operations) and also contains four fuses whose function is to protect the battery line against short-circuits. Figure 5-1 Power switches panel (/01) Downloaded from www.Manualslib.com manuals search engine Page 21 Hinet UPS User Manual WARNING The operations described in the paragraphs that follow must be carried out by authorised electricians or trained personnel 5.2.1 UPS Start-Up instructions This procedure should be followed when turning on the UPS from a fully powered down condition - i.e. where the load is not being initially supplied at all. It is assumed that the installation is complete, the system has been commissioned by authorised personnel and the external power switches are closed. Refer to Fig. 5-1 for corresponding switches ? to ?. Before activating the UPS check that the lever of the MANUAL BY-PASS switch has been lowered and mechanically locked (a safety padlock can be eventually used). ENSURE CORRECT PHASE ROTATION. Before activating the UPS operate the switches following the order given below: 1. Open the UPS door to have access to the main power switches. 2. Switch ON RESERVE INPUT switch ?; 3. Switch ON the UPS OUTPUT switch ?; - wait the fan running, so the voltage is present to the output 4. Switch ON the INPUT MAINS switch ?; 5. Switch ON the BATTERY switch ?. 5.2.2 Inverter Turn-on and LCD panel LEDs activation When switching ON, the UPS will set to the automatic By-pass condition (yellow LED BYPASS ON ) thus producing a generic alarm (red LED ALARM ON and buzzer alarm activated). - Press the key to mute the buzzer. - The LCD displays the alarm INVERTER OFF . - To start the inverter press the MENU button then, when the COMMAND MODE appears, press both next & back buttons (ENTER) and than press ENTER again to turn-on the inverter. LED status when switching ON the UPS a) green NORMAL ON b) green LOAD ON INVERTER ON (Inverter running) c) yellow LOAD ON BYPASS OFF d) red ALARM OFF 5.2.3 Load insertion test Dummy loads are suggested to be used till reaching the maximum UPS power. The LCD panel will display the corresponding current and output power in the STATUS ALARM MENU . WARNING The ALARM MESSAGE “ INVERTER OVERLOAD” means that the UPS is overloaded (the load connected exceeds the rated value: disconnect the load in excess, restart the inverter (point 5.22) and reset the alarm. WARNING Wait at least 5 minutes after Shutting Down the Hinet before proceeding with the Starting Up procedure. The UPS is operating normally and the inverter is supplying the load. Page 22 Downloaded from www.Manualslib.com manuals search engine (06/01) Hinet UPS User Manual 5.2.4 Hinet UPS switch-off Procedure Warning: the following instructions permit to switch OFF without having the load being supplied. Refer to next paragraph reporting all those circumstances whereby Hinet has to be excluded while still keeping load supplied. To switch off Hinet proceed to operate the switches following the order given below: 1. Open the UPS door to gain access to the main power switches. 2. switch off UPS OUTPUT switch ? ; 3. switch off BATTERY switch ? ; 4. switch off INPUT RESERVE switch ? ; 5. switch off INPUT MAINS switch ?. To completely isolate the UPS from the AC supplies, the main external power input isolator (both isolators, where separate supplies are provided for rectifier and bypass ) must be opened. On the primary input distribution panel, which is often located distant from the UPS area, a label must be posted advising service personnel that the UPS circuit is under maintenance. 5.2.5 Manual bypass procedure This procedure must be followed to transfer the load from the UPS inverter output to the maintenance bypass system. This may be required during UPS maintenance procedures. The manual bypass allows to exclude the UPS while still keeping the load powered. The transfer is carried out in the following manner: 1. Transfer the load on reserve line, pressing ENTER in the SWITCH LOAD display; 2. switch off the inverter, pressing ENTER in the INVERTER ON-OFF display; 3. ascertain that the buzzer alarm has activated and that the ALARM and BY-PASS ON LED lights up; 4. remove the mechanical lock from the MAINTENANCE BYPASS switch ? and lift the switch lever; 5. switch off OUTPUT switch ?; 6. switch off BATTERY switch ? ; 7. switch off INPUT RESERVE switch ?; 8. switch off INPUT MAINS switch ? . Ascertain that the load continues to be powered from mains while the UPS is switched off. WARNING The following terminals will be live within the UPS: ?? Bypass a.c. input supply terminals ?? Maintenance Bypass power switch ? ?? UPS output terminals ?? Input/output RF Filters Input and output terminals remain protected by a protection panel. The load is now supplied by mains only through manual bypass. NOTE Note: The load is not protected from supply aberrations when operating on the bypass mode. (/01) Downloaded from www.Manualslib.com manuals search engine Page 23 Hinet UPS User Manual 5.2.6 Return from Manual Bypass to normal Operation This procedure describes how to start the UPS and how to transfer the load from the maintenance bypass to the UPS inverter. Hinet is restored back to operation after connecting the Maintenance (manual) by-pass switch in the following order: 1. 2. 3. 4. 5. 6. switch on INPUT RESERVE switch ?; switch on INPUT MAINS switch ?; switch on BATTERY fuses switch ?; switch on OUTPUT switch ?; switch off MAINTENANCE BYPASS switch (manual); switch on the inverter, pressing ENTER in the INVERTER ON-OFF display The load is once again powered from Hinet. Place the mechanical lock, and eventually the pad-lock too, back onto the MAINTENANCE BYPASS (manual) switch. The UPS is operating in normal conditions and the inverter is supplying the load. 5.2.7 Emergency Power Off (EPO) This circuit has been designed to switch off the UPS in emergency conditions (i.e., fire, flood, etc.). To check that it operates correctly proceed as described below. 1. Press the EPO pushbutton: the UPS switches off within 3 seconds and stops powering the load [buzzer alarm and ALARM LED activation ON]. Page 24 Downloaded from www.Manualslib.com manuals search engine (06/01) Hinet UPS User Manual 6 Technical Specification 10kVA 15kVA 20kVA 30kVA Input Data Nominal Input Voltage Input Voltage Range Nominal Input Frequency Input Frequency Range Maximum Input Current at Nominal Input Voltage Input Current Harmonic Distortion (THD) Input Power Factor 380, 400, 415V selectable, 3 phase, neutral and earth 300 – 480Vac (330 – 480Vac full charging capability) 50 or 60Hz 40 – 70Hz 18.5A 25.3A 31.7A 45.0A <28% (with THDI filter <10%) 0.95 (over specified load and voltage ranges) Output Data Nominal Output Voltage Output Voltage Adjustment Range 220, 230, 240Vac selectable Nominal ±5% Output Voltage Stability Static Balanced Load Dynamic 50% Load Step Dynamic 100% Load Step ±1% ±3% ±5% Output Voltage Transient Recovery Time Output Voltage Distortion (THD) Linear Load Non Linear Load (100% 3:1 Crest Factor Load) Nominal Output Frequency Output Frequency Regulation Synchronised With Input Free Running Maximum Slew Rate Nominal Output Power Rating kVA kW Output Nominal Power Factor Overload Capability on Inverter (Load Will Transfer to Static Bypass if Times are Exceeded) Output Short Circuit Current Maximum Load Crest Factor <30ms (to 3% RMS) 3% 5% 50 or 60Hz ±1% or ±4%, selectable ±0.005% 1Hz/sec 10 8 20 16 30 24 0.8 125% for 10 minutes, 150% for 10 seconds 200% of nominal current for 100ms 3:1 (at full load without derating) (/01) Downloaded from www.Manualslib.com manuals search engine 15 12 Page 25 Hinet UPS User Manual 10kVA 15kVA 20kVA 30kVA Intermediate DC Circuit Data Internal Battery Type Number of Battery Cells Nominal Battery Voltage Internal Battery Rating Full Load Autonomy Time with Standard Internal Battery DC Bus Overvoltage Trip End of Battery Discharge Voltage Battery Pre-alarm Discharge Voltage Level Battery Charger Nominal Float Voltage at 20°C Battery Charger Voltage Stability Battery Charger Output Voltage Ripple Maximum Battery Recharging Current Automatic Battery Test valve regulated, non spillable, lead acid cells 192 384Vdc 7.2Ahr 2x 2x 3x 7.2Ahr 7.2Ahr 7.2Ahr >6 minutes >9 minutes >6 minutes >6 minutes 500Vdc 320Vdc 350Vdc 432Vdc ±1% <1% 1, 3.5 or 7A selectable 12, 24 or 48 hour impedance test selectable System Data Topology Power Upgrade Start-up On Battery System Efficiency (Excluding Battery Charging) 50% Linear Load 100% Linear Load Full Load Inverter Efficiency Operating Temperature Range Storage Temperature Range Operating Relative Humidity Range Maximum Altitude Above Sea Level Audible Noise Level At 1 Meter Relay Communications Card Serial Communication Alarm Contacts True On-line double conversion, high frequency, transformerless design Yes – up to a maximum rating of 30kVA Yes 88% 91% 94% 88% 89% 90% 91% 92% 92% 94% 94% 94% 0 – 40°C (20°C for optimal battery life time) -20° to 70°C (excluding battery) <95% (non-condensing) 1000m before de-rating <52dBA DB9 connector Internal Terminal block Intellislot™ communications port for the Ethernet SNMPE3 card DB9 connector TxD(pin 2), Rxt (pin3) DB9 connector Internal Terminals On Battery On Battery Low Battery Low Battery On Bypass UPS On Remote Stop Contacts Cable Entry Open to disable inverter and static bypass Bottom entry at rear of unit Bypass Data Input Voltage Range For Bypass Switching Nominal ±10% (±5%, ±15% selectable) 150% for 30 minutes, 1000% for 100 milliseconds Overload Capability on Static Bypass Design Standards EN50091-1-1 EN50091-2 Class A “ “ CE marked compliance LVD / EMC ISO9001 Safety Radio Frequency Interference (RFI) Electromagnetic Compatibility (EMC) European Directive Quality Page 26 Downloaded from www.Manualslib.com manuals search engine (06/01) Hinet UPS User Manual Chapter 6 – Optional Equipment (/01) Downloaded from www.Manualslib.com manuals search engine Page 27 Hinet UPS User Manual 7 Optional Equipment 7.1 Communication Card Kit (relays) An optional Relay card is supplied upon customer demand. The functions executed by the Relay card are the same as the standard card but, with respect to the latter, the optional Card is provided with a tagblock featuring free contacts to repeat the same signals to the DB9 plug. Therefore, any type of device (e.g. buzzer alarms, lamps, remote indications, etc.) can be controlled. The Relay card can be bonded with an additional external EPO button. To connect several EPO buttons to Hinet first connect them in series and then connect the lot to the CN3 on the standard Relay card. For Jumpers configuration, please refer to Section 3.2.1 7.2 SNMP Card The Intellislot™ Ethernet SNMP Card comes equipped with an RJ-45 (8-wire) jack for a user-supplied Ethernet cable, as well as a DB-9 serial port connection to configure the SNMP Agent .The Kit includes the proper DB-9 cable. 7.3 Upgrade Kit This Upgrade Kit allows the extension of the output power from the original rating value up to 30kVA by changing some internal components by a qualified LIEBERT-Trained Engineer. Additional components may be required (Batteries, Circuit Breakers etc) depending on the actual installation & unit configuration. 7.4 Isolation Transformer (Internal Option) The isolation transformer in a star-star configuration can be connected either in the input or output side. This Item is placed into the same cabinet of Hinet and the rating could be 10kVA 15kVA, 20kVA or 30kVA according to the next possible Hinet power Upgrade operated by Customer . The Transformer is located in a receptacle inside the Hinet cabinet. 7.5 Input Filter for Current THD Reduction (Internal Option) This filter allow to reduce the Total Input Current Harmonics Distortion from 30% of the standard Unit down to 10%. It is realized with an input transformer with two secondary in Delta/Star connection feeding two different bridge rectifier. The power rate of this filter could be 10kVA 15kVA, 20kVA or 30kVA according to the next possible Hinet power Upgrade operated by Customer. The Filter is located in a receptacle inside Hinet cabinet. 7.6 Input 3° Harmonics filter (Internal Option) This filter allow to cancel the 3° harmonic current and must be used in all applications requiring RCD sensitive devices for the two input lines (split bypass) . The Filter is located in a receptacle inside Hinet cabinet. 7.7 Internal Extended Battery Kit The Kit include :1) the Batteries (string of 32 batteries 12V each- 7,2Ah ) Lead Acid ,Valve Regulated 2) the electrical connections 3) the sustaining frame 7.8 Battery Connecting Kit Is the same as previous Kit but without Battery Page 28 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 7.9 Extended Battery Cabinet WARNING The battery terminals still carry dangerous voltages also when the UPS is insulated or operating in the maintenance bypass mode. Internal access to the UPS must be restricted to trained personnel. To prevent any damage to the operating persons follow the instructions for safe use described in Page III of this manual The Extended Battery Cabinet is composed by the following parts: ?? The metallic Cabinet enclosure, internally provided with shelf for batteries and external door. The outline dimensions (WxDxH) are 780 x 950 x 1220 mm ?? N° 32 block of 12 V batteries in two possible size 65 Ah or 38 Ah (not supplied with Cabinet) ?? N°2 fuses with fuse holder ?? Battery harness ?? Frontal cover metallic plates to protect internal connections, fixed by screw 8 mm size The total weight of the cabinet full of battery (65Ah) is 900 kg Battery Assembling Instruction 1. 2. 3. 4. 5. 6. 7. 8. Place n.8 batteries on the first basement as shown in figure and connect them in series. The two remaining pole will be connected later after the complete string assembling Repeat the battery positioning for the other battery shelf Connect the battery container in series as shown in figure, taking care to minimise the risk of contact between batteries Connect the two polarities (positive and negative) into fuse holder Check that the voltage and polarity present on the battery fuses are correct (positive and negative) Connect the battery cabinet, with the fuse holder open, to the UPS taking care to the right polarity Replace the protection front cover Insert the Fuses into the fuse holder and turn-on the UPS (12/01) Downloaded from www.Manualslib.com manuals search engine Page 29 Hinet UPS User Manual Battery Cabinet Connections F1 Negative F2 Positive GND Ground Position 1 2 3 4 5 Length 150 mm 800mm 1400mm 900mm 1500mm Quantity 16 12 3 1 1 UPS Tagblock Connections 8 and 9 Negative 6 and 7 Positive 1 or 18 Ground Type Connection 1 Connection 2 Connection 3 Positive Negative To Terminal blocks UPS F1 F2 G 7.10 Batteries for external Battery Cabinet Battery 65Ah 12V Dimensions (mm) : L=350 ,W= 166 , H=174 (over Terminals), Weight=22.8 kg , Terminal D=7mm or M6 Battery 38 Ah 12V Dimensions (mm) : L=197 , W=165, H=170 (over Terminals), Weight=13.9 kg , Terminal D=5.5mm or M5 Page 30 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 7.11 Remote Alarm Monitor The RAM is realised to provide the user with a visual and audible indication of the UPS status. It will be connected to the communications relays card of the UPS via user supplied cabling (maximum length 100m). The RAM shall be supplied from a single phase system using an external power supply The RAM is provided with LEDs and a horn to reflect the status of the UPS communications relays as detailed below. A horn cancel button allows the user to mute the audible alarm for the current status. An additional LED indicates that the RAM is operating correctly. LED Name LED Color Green UPS On On Bypass Amber LED Status On HORN Status Off Inverter operating. Off On Inverter not operating On Off Load is being supplied through the bypass Off Off Load is not being supplied through the bypass Load is being supplied from battery power Load is not being supplied from battery power Shutdown imminent due to depleted battery Shutdown is not imminent due to depleted battery Power to the RAM is present and within specification Power to the RAM is absent or outside specification On Battery Amber On Off On Off Low Battery Red On Off On Off Monitor Power Green On Off Off Off CONDITIONS The Hinet terminal block need to be connected to the RAM in the following way PIN ASSIGNMENT DESCRIPTION 2 3 4 6 7 9 11 12 NC Low Battery COM Low Battery NO UPS Run COM UPS Run NO Bypass ON COM Bypass ON NC Main Status COM Main Status Where NC ? Normal Close Contact NO ? Normal Open Contact COM ? Common (12/01) Downloaded from www.Manualslib.com manuals search engine Page 31 Hinet UPS User Manual The RAM terminal block enclose into the RAM Box shall follow the pin arrangement as shown below. PIN ASSIGNMENT DESCRIPTION 1 2 3 4 5 NC Low Battery NO UPS Run NO Bypass ON NC Main Status COM Power 1 1 Hinet Relay Card Remote Alarm Panel 7.12 Frequency Converter Allow to have 50Hz Input and 60Hz Output or vice versa. Note that no bypass is available in conjunction with this option. Page 32 Downloaded from www.Manualslib.com manuals search engine (12/01) Hinet UPS User Manual 8 LIMITED WARRANTY Liebert Corporation extends the following LIMITED WARRANTY to the purchaser and to its customer (collectively referred to as the "Purchaser"): the enclosed Uninterruptible Power System (UPS) and components are free from defects in materials and workmanship under normal use, service, and maintenance FOR A PERIOD OF ONE (1) YEAR FROM THE DATE OF ORIGINAL PURCHASE from Liebert or the Liebert dealer or retailer. THE FOREGOING WARRANTY IS THE ONLY WARRANTY GIVEN AND NO OTHER WARANTY IS PROVIDED, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Certain aspects of disclaimers are not applicable to consumer products acquired by individuals and used for personal, family, or household purposes (as distinguished from industrial or other purposes). Local laws may not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary according to local law. Certain repairs or services are the responsibility of the Purchaser and the Purchaser is expected to pay for them. This warranty does not extend either to products with removed or altered serial numbers or to any losses or damages due to act of God or source external to the product, misuse, accident, abuse, neglect, negligence, unauthorised modification, alteration, or repair, use beyond rated capacity, or improper installation, maintenance, application or use, including, without limitation, use in a manner contrary to the accompanying instructions or applicable codes. The battery must be recharged every four (4) to six (6) months when not in use. The warranty will be invalidated unless the UPS has been commissioned by Liebert CS&S or an engineer who has been trained on the product in an approved Liebert Training Center. Warranty does not apply to consumable parts such as lamps and fuses. Warranty of batteries only applies to batteries that have been sold by Liebert and installed as an integral part of the UPS system. If the UPS fails to conform with the above warranty within the stated period, Liebert will repair or replace the UPS, at Liebert's option. Replacement parts will only carry the benefit of the unexpired portion of the main equipment warranty. Purchaser, to make a warranty claim, should on first instance contact the Dealer/Retailer from whom the unit was purchased, supplying the model type, rating and serial number along with a fault description. LIFE SUPPORT APPLICATION Due to the diversity of applications and considerations to be applied in each case, Liebert does not recommend or knowingly sell its products for such use. The responsibility for risk assessment and management in application where the malfunction or failure of the UPS could be reasonably be expected to give rise to risk of human life shall be the sole responsibility of the purchaser. Liebert accepts no liability for consequential harm in such applications. (12/01) Downloaded from www.Manualslib.com manuals search engine Page 33