Go, Change the World Report Course Title: RENEWABLE ENERGY SOURCES AND STORAGE Course Code: 18G7H07 on “HYDROGEN FUEL CELL” Submitted by NAME ADITHYA PISSAY S DHANYA H U S KANDHA KUMARAN VAIBHAV B A USN 1RV18EC005 1RV18EI018 1RV18EI048 1RV18EI060 Under the Guidance of Name of the Guide: Dr. Anitha G.S Associate Professor Department of EEE 2020-21 Go, Change the World CERTIFICATE Certified that the Internship work titled “HYDROGEN FUEL CELLS” carried out by ADITHYA PISSSAY S bearing USN: 1RV18EI005, DHANYA H.U. bearing USN: 1RV18EI018, S KANDHA KUMARAN bearing USN:1RV18EI048, VAIBHAV B.A. bearing USN: 1RV18EI060, a bonafide student, submitted in partial fulfillment for the award of 7 th semester B.E in Electronics and Instrumentation Engineering of RV College of Engineering ®, Bengaluru, affiliated to Visvesvaraya Technological University, Belagavi, during the year 2020-21. It is certified that all corrections/suggestions indicated for internal assessment have been incorporated in the report deposited in the departmental library. The Internship report has been approved as it satisfies the academic requirement in respect of internship work prescribed for the said degree. MAXIMUM MARKS OBTAINED MARKS 20 Hydrogen Fuel Cell Introduction A fuel cell is an electrochemical reactor which converts chemical energy into electrical energy. Fuel cells are different from most batteries in requiring a continuous source of fuel and oxygen (usually from air) to sustain the chemical reaction, whereas in a battery the chemical energy usually comes from metals and their ions or oxides that are commonly already present in the battery, except in flow batteries. Fuel cells can produce electricity continuously for as long as fuel and oxygen are supplied. The generated voltage for a single solid oxide fuel cell is in the range of 0.7 to 13 V (depending on fuel and electrical current). The maximum current depends on intrinsic parameters and the area of the MEA (membrane electrolyte assembly) and is given by the maximum current density. Hydrogen fuel cells are a clean, emissions-free alternative to traditional combustion processes, and use hydrogen to generate energy via electrochemical reactions. These cells are made even more environmentally friendly when the hydrogen is produced via sustainable means. Fuel cells that use pure hydrogen fuel are completely carbon-free, with their only byproducts being electricity, heat, and water. Some types of fuel cell systems are capable of using hydrocarbon fuels like natural gas, biogas, methanol, and others. Because fuel cells generate electricity through chemistry rather than combustion, they can achieve much higher efficiencies than traditional energy production methods such as steam turbines and internal combustion engines. To push the efficiency even higher, a fuel cell can be coupled with a combined heat and power system that uses the cell’s waste heat for heating or cooling applications. Fuel cells are also scalable. This means that individual fuel cells can be joined with one another to form stacks. In turn, these stacks can be combined into larger systems. Fuel cell systems vary greatly in size and power, from combustion engine replacements for electric vehicles to large-scale, multi-megawatt installations providing electricity directly to the utility grid. Fuel cells offer a variety of applications, from transportation to emergency back-up power, and can power systems as large as a power plant or as small as a laptop. RENEWABLE ENERGY SOURCES AND STORAGE Page 1 Hydrogen Fuel Cell Working of Hydrogen Fuel cells Hydrogen fuel cells generate electricity using a chemical reaction. Each fuel cell has two electrodes; a negative anode and a positive cathode. The reaction to produce the electricity happens at these electrodes, with an electrolyte carrying electrically charged particles between them and a catalyst to speed up the reactions. The process by which a fuel cell works can be summarised as follows: • Hydrogen atoms enter at the anode, while oxygen is fed to the cathode • The hydrogen atoms are separated into protons and electrons at the anode • Reaction at the anode: 2H2 → 4H+ + 4e− This is an example of an oxidation reaction. • The now positively charged protons pass through the membrane (or electrolyte) to the cathode, with the negatively charged electrons take a different route as they are forced through a circuit to generate electricity. • The hydrogen ions (protons) that are produced from the hydrogen at the anode travel through the electrolyte in the fuel cell to the cathode. Oxygen supplied to the cathode reacts with these hydrogen ions and electrons arriving via the external circuit to produce water and heat, both of which are removed from the fuel cell. • Reaction at the cathode: O2 + 4H+ + 4e− → 2H2O This is an example of a reduction reaction. Figure 1: Working of Hydrogen Fuel Cell RENEWABLE ENERGY SOURCES AND STORAGE Page 2 Hydrogen Fuel Cell Chemistry behind of the process In electrochemistry, the Eocell value (energy) of a fuel cell is equal to the Eo of the cathode half-reaction minus the Eo of the anode half-reaction. For a hydrogen fuel cell, the two half reactions are shown above. So, to calculate the energy of one fuel cell, we need to subtract the anode energy from the cathode energy. For a HFC, the Eocell = 0.68V – 0.00V which equals 0.68V Single fuel cells do not generate a large amount of electricity, so they are arranged into stacks to create enough power for their intended purpose, whether that is powering a small digital device or a power plant. Fuel cells work like batteries but, unlike batteries, they will not run down or need recharging and can continue to produce electricity while the fuel source (in this case, hydrogen) is supplied. Being comprised of an anode, cathode and an electrolyte membrane, there are no moving parts in a fuel cell, making them silent in operation and highly reliable. Types of hydrogen fuel cell Fuel cells are generally characterized by the type of electrolyte material. These cells are mainly consisted of: Alkaline Fuel Cell (AFC), Molten Carbonate Fuel Cell (MCFC), Phosphoric Acid Fuel Cell (PAFC), Proton Exchange Membrane Fuel Cell (PEMFC), Solid Oxide Fuel Cell (SOFC), and Biofuel Cell. The below figure compares and illustrates the prominent features of these cells. Figure 2: Comparison of Hydrogen Fuel Cells RENEWABLE ENERGY SOURCES AND STORAGE Page 3 Hydrogen Fuel Cell Working of some of the different types of fuel cells are given below: 1. Alkaline fuel Alkaline fuel cell (AFC) AFCs are the first and the only type of cells to have reached successful routine applications mainly in space explorations such as space shuttle mission in the United States. AFCs use liquid electrolyte solution of potassium hydroxide (KOH) due to its high alkaline hydroxide conductibility. The AFCs generate electricity from hydrogen in which hydroxyl ion (OH− ) from potassium hydroxide migrates from the cathode to the anode. At the anode, hydrogen gas reacts with the OH− ions to produce water and release electrons. The overall reactions are given as below: Anode 2H2 + 4OH− → 4H2O + 4e− Cathode O2 + 2H2O + 4e− → 4OH− Overall cell reaction: 2H2 + O2 → 2H2O + electrical energy + heat Figure 3: Alkaline Fuel Cell 2. Molten carbonate fuel cell (MCFC) MCFCs are high-temperature fuel cells that use an electrolyte composed of a molten carbonate salt mixture (salt of sodium or magnesium carbonate) suspended in a porous, chemically inert ceramic lithium aluminum oxide (LiAlO2) matrix. In MCFCs the electrolytes are heated to 650°C, and the salts melt and conduct carbonate ions (CO3 2-) from the cathode to the anode. At the anode, hydrogen oxidation reaction combines with carbonate ions producing water and carbon dioxide and releasing electrons to the external circuit. At the cathode, oxygen is reduced to RENEWABLE ENERGY SOURCES AND STORAGE Page 4 Hydrogen Fuel Cell carbonate ions by combining with carbon dioxide and electrons from the external circuit, therefore, electrochemical reactions are as below: Anode H2 + CO3 2− → H2O + CO2 + 2e− Cathode ½O2 + CO2 + 2e− → CO3 2− Overall cell reaction: H2 + ½ O2 → H2O + electrical energy + heat Figure 4: Molten Carbonate fuel cell 3. Solid oxide fuel cell (SOFC) Solid oxide fuel cells (SOFCs) are best suited for large-scale stationary power generators that are able to provide electricity for factories and towns. SOFCs mainly use a hard ceramic compound of metal, such as calcium oxide or zirconium oxide as the electrolyte. Hydrogen and carbon monoxide can be used as the reactive fuels in SOFCs. SOFCs are expected to be around 50%–60% efficient at converting fuel to electricity. In applications designed to capture and utilize the system’s waste heat (cogeneration), overall fuel use efficiencies could be up to 80–85%. Solid oxide fuel cells operate at very high temperatures of 1000°C. The oxygen is supplied, usually from air at the cathode. At these high temperatures, oxygen ions (with a negative charge) migrate through the crystal lattice. When a fuel gas containing hydrogen passes over the anode, a flow of negatively charged oxygen ions move across the electrolyte to oxidize the fuel. When hydrogen is used as the fuel the reactions are: Anode H2 + O2− → H2O + 2e− RENEWABLE ENERGY SOURCES AND STORAGE Page 5 Hydrogen Fuel Cell H2 + ½O2 → H2 O + electrical energy + heat And when carbon monoxide is the fuel the reactions are: Anode CO + O2− → CO2 + 2e− Cathode ½ O2 + 2e− → O2− Overall CO + ½ O2 → CO2 Figure 5: Solid Oxide fuel cell Advantages of Hydrogen Fuel Cell • • • • • • High efficiency Modular Quiet Non-Polluting; Doesn’t produces oxides of Nitrogen Distributed Combined heat and power • Load flexible Problem of Hydrogen fuel Cell • Lack of hydrogen infrastructure • Need for refueling stations RENEWABLE ENERGY SOURCES AND STORAGE Page 6 Hydrogen Fuel Cell • Lack of consumer distribution system • Cost of hydrogen fuel cells • 2009 Department of Energy estimated $61/kw • Honda FCX Clarity costs about half a million dollars to make Application • Power sources for vehicles such as cars, trucks, buses and even boats and submarines • Power sources for spacecraft, remote weather stations and military technology • Batteries for electronics such as laptops and smart phones • Sources for uninterruptable power supplies Figure 6: Application of different fuel cells Case Study • The fuel cell is associated to auxiliaries in order to work like a battery. It is then considered as a fuel cell system. • In mobile applications, the fuel cell is not reversible. It is not possible to send electricity and produce hydrogen at 700 bar to fill the tank. • The fuel cell system is finally included in a fuel cell powertrain. • A fuel cell powertrain is similar to a hybrid powertrain, including a small battery in parallel. RENEWABLE ENERGY SOURCES AND STORAGE Page 7 Hydrogen Fuel Cell The fuel cell needs air and hydrogen to produce electricity. These are supplied with a compressor and a pump. There is a delay of 1 to 2 seconds when higher current is requested. This delay is not visible for the user as the battery compensates immediately. • The battery is also used to recover energy during braking. • The DC current produced by the fuel cell must be transformed by power electronics in order to be used. An inverter is often considered to transform DC current into 3 phase AC current. In vehicular applications, the load will be an electric motor. In this machine, the rotor is moving due to a force induced by the rotating magnetic field (RMF) generated by the stator coils. High voltage Battery or FC • Figure 7: Diagram of a DC/AC reversible converter Figure 8: 3 coils supplied with AC current are generating a rotating magnetic field RENEWABLE ENERGY SOURCES AND STORAGE Page 8 Hydrogen Fuel Cell • The fuel cell is associated to auxiliaries in order to work like a battery. It is then considered as a fuel cell system. • In mobile applications, the fuel cell is not reversible. It is not possible to send electricity and produce hydrogen at 700 bar to fill the tank. • The fuel cell system is finally included in a fuel cell powertrain. • A fuel cell powertrain is similar to a hybrid powertrain, including a small battery in parallel. • The fuel cell needs air and hydrogen to produce electricity. These are supplied with a compressor and a pump. There is a delay of 1 to 2 seconds when higher current is requested. This delay is not visible for the user as the battery compensates immediately. • The battery is also used to recover energy during braking. Figure 9: A complete fuel cell powertrain of a vehicle The fuel cell and the auxiliaries deliver electricity to the inverter that powers an electric motor. A high voltage battery connected in parallel serves as an energy buffer. RENEWABLE ENERGY SOURCES AND STORAGE Page 9 Hydrogen Fuel Cell Efficiency • A fuel cell is like every machine, not perfect. Despite the fact that there are no parts in motion, the materials are real and induce losses. They currently measure a global efficiency of 60% • As a result, we observe a voltage drop when a current is produced. This is represented by the polarization curve. • A fuel cell needs auxiliaries to work properly, these are: A) Intake air management: filter, compressor, air cooling, humidifier, pressure and flow management valves. It is completed by the exhaust of the fuel cell where only water is produced. B) Hydrogen management: tank valves, pressure regulator, injector(s), hydrogen pump and a purge valve C) A cooling circuit is mandatory to dissipate the heat produced by the fuel cell, large radiators are generally necessary as 40% of the total power is heat. Activation polarisation Cell voltage (V) Total losses Ohmic polarisation Concentration polarisation Theoretical voltage Current density (A/cm2) Figure 10: Efficiency Curve RENEWABLE ENERGY SOURCES AND STORAGE Page 10 Hydrogen Fuel Cell REFERENCES • https://www.twi-global.com/technical-knowledge/faqs/what-is-a-hydrogenfuel-cell#HowDoesAHydrogenFuelCellWork • https://slideplayer.com/slide/17455853/ • https://www.yumpu.com/en/document/view/4576643/architecture-of-planarsofc-stacks-with-parallel-connected-ensem • https://en.wikipedia.org/wiki/Fuel_cell#:~:text=The%20electrolyte%20substan ce%2C%20which%20usually,most%20common%20fuel%20is%20hydrogen RENEWABLE ENERGY SOURCES AND STORAGE Page 11