Standardized Work Instruction
Title:
Verifying Magna Main-shaft Auto-Comp
Document Owner (Title):
No:
AAMRev: 000
9F
Date:
08/10/2020
Page: 1 of 4
Approved by (Name):
Process Engineer
MANUAL LOADING WIP PART PROCEDURE
SEQ
1
2
STEP (WHAT)
KEY POINT (HOW)
Open the file viewer and
scroll down to the
Okuma OSI Drives.
Verify they are
connected with a green
symbol not red. If they
are connected go to
step 3. If not proceed to
step 2.
REASON (WHY)
Verify that Gage
is connected to
the lathes.
Double click on the
Okuma OSI drives to
reconnect them to the
lathes. You may get an
error message. Just
close it out and verify
that you now have
green symbols showing
the drive is connected.
Connect Gage to
the Lathes.
The electronic format is the official master. Please verify hard copies against this version.
Printed On: 2/27/2022 8:05:07 PM
Standardized Work Instruction
Title:
Verifying Magna Main-shaft Auto-Comp
Document Owner (Title):
No:
AAMRev: 000
9F
Date:
08/10/2020
Page: 2 of 4
Approved by (Name):
Process Engineer
3
4
Open the EZ Comp
software and make sure
that Test Mode is not
selected under the
diagnostics pulldown. If
it is turn it off. Note: To
see the System
Configuration tab you
must not be in Comp
mode. Hit “STOP
COMP” if you are and
the tabs should appear.
Verifying the EZ
Comp software
is not in test
mode.
Open up the “System
Configuration” tab in EZ
Comp. Click on the
“Test Connection”
button. Okuma1 and
Okuma2 should both
say “Ready” afterwards.
If they will not go into
ready mode recheck the
drives are connected in
Step 1. Note: You must
stop the comp to access
the “System
Configuration” tab.
Verify the Gage
and Lathes are
communicating.
The electronic format is the official master. Please verify hard copies against this version.
Printed On: 2/27/2022 8:05:07 PM
Standardized Work Instruction
Title:
Verifying Magna Main-shaft Auto-Comp
Document Owner (Title):
No:
AAMRev: 000
9F
Date:
08/10/2020
Page: 3 of 4
Approved by (Name):
Process Engineer
5
Once you have verified
that EZ-Comp is
connected you can hit
the “START COMP”
button on the bottom of
the page. The gage will
now feedback to the
lathes. In this picture
the comp has been
started but it is in “Test
Mode” and will not
feedback. See Step 3 to
turn off “Test Mode”
Start feeding
back to the
lathes.
Nonconforming Material:
1. If material fails visual inspection criteria or specifications listed, then material is nonconforming.
2. Notify Supervisor and Quality, Supervisor to ensure corrective action is taken as appropriate.
3. Part must be identified with:
a. Plex Discrepant Tag, ensure it is affixed to container pending disposition for further processing or
scrap.
b. Ensure part is identified with the part number, operation and the nature of the non-conformance on the
tag.
Personal Protective Equipment:
1.
2.
3.
4.
5.
6.
No loose clothing or jewelry (i.e. watches, rings, bracelets, or loose shirt sleeve cuffs).
AAM Approved Eye Protection.
Hearing Protection as required
Proper fitting clothing.
Gloves that Protect against Chemicals and/or sharp objects as required.
Protective Industrial Footwear.
Housekeeping:
The electronic format is the official master. Please verify hard copies against this version.
Printed On: 2/27/2022 8:05:07 PM
Standardized Work Instruction
Title:
Verifying Magna Main-shaft Auto-Comp
Document Owner (Title):
No:
AAMRev: 000
9F
Date:
08/10/2020
Page: 4 of 4
Approved by (Name):
Process Engineer
1. Sweep and mop up all chips, debris and spills in your respective work area.
2. Make sure tabletops are clear for the next shift and that all tools, inserts, etc. are put back in their respective
places.
3. Make sure that mop buckets, brooms, etc. are emptied, cleaned and placed back in proper locations.
General Information:
1. This is an instruction guide only and is not meant to limit job responsibilities.
2. Notify supervisor of any questionable issue relative to job (i.e. Safety, Housekeeping, Quality, Gauge
Calibration, Tooling, Material Organization, etc.)
3. Operator is also responsible for keeping work tables and area clean.
4. Follow any temporary job instructions, amendments to current job instructions and quality alerts posted on job.
5. Remember our Goal is the Satisfied Customer.
Revision History:
1. Changes are identified by a change to the color red or highlighted yellow whenever possible.
2. Plex maintains a revision history for all controlled documents.
The electronic format is the official master. Please verify hard copies against this version.
Printed On: 2/27/2022 8:05:07 PM