Power Transformer and feeder Protection مركز التدريب والتطوير المتكامل أم حراز ENG: ELNAZEER DAFFALLAH A. ELJALEEL M. KHARE PROTECTION ENGINEER , SEDC MSC, BSC, IOSH, TOT Contents Introduction Definition Why of power transformer use transformer Philosophy and economic considerations of protection. Why Transformer Protection? Why Do Transformers Fail? Introduction The electrical transformer deserves credit as one of the most important inventions of the industrial age, which along with steam power, running water, gas lighting, includes the harnessing of electricity. In fact, the latter would not be accomplished without the transformer. Introduction Power Transformer is a vital link in a power transmission system and distribution. A Power Transformer is an expensive part of a power network. The impact of a transformer outage due to fault is more serious than a transmission line outage. Definition as per IEC A static piece of apparatus with two or more windings which, by electromagnetic induction, transforms a system of alternating voltage and current into another system of voltage and current usually of different values and at the same frequency for the purpose of transmitting electrical power. Why use transformer? To reduce of transmission losses. For increasing the low voltage level to high voltage level. Why use transformer? The voltage level of a power is increased, the current of the power is reduced which causes reduction in ohm or I2R losses in the system. Low level power must be stepped up for efficient electrical power transmission. Power Transformer Term power transformer is used to refer to those transformers used in the generator and the distribution circuits, and these are usually rated at 500 KVA and above. Power systems typically consist of a large number of generation locations, distribution points, and interconnections within the system or with nearby systems, such as a neighboring utility. Power Transformer Power transformers must be used at each of these points where there is a transition between voltage levels. The complexity of the system leads to a variety of transmission and distribution voltages. Philosophy and economic considerations of protection Separate the faulted equipment from the remainder of the system so that the system can continue to function Limit damage to the faulted equipment. Minimize the possibility of fire. Minimize hazards to personnel. Minimize the risk of damage to adjacent high voltage apparatus Transformer Protection The type of protection for the transformers varies depending on the application and the importance of the transformer. Transformers are protected primarily against faults and overloads. The type of protection used should minimize the time of disconnection for faults within the transformer and to reduce the risk of catastrophic failure. Why Transformer Protection? Why Transformer Protection? To Protect the Transformer from severe damages. Time required to rectify the Transformer in case of damages is more and it is very difficult. Operation of a power network when the power transformer is out of service is always difficult. Why Transformer Protection? A Power Transformer fault therefore often is a more severe disturbance for the network than an overhead line fault which usually can be repaired rather quickly. Transformer components: Transformer components: Why Do Transformers Fail? The electrical windings and the magnetic core in a transformer are subject to a number of different forces during operation: • Expansion and contraction due to thermal cycling • Vibration • Local heating due to magnetic flux • Impact forces due to through-fault current • Excessive heating due to overloading or inadequate cooling What Fail in Transformers? 1- Windings Insulation deterioration from: Moisture Overheating Vibration Voltage surges Mechanical Stress from through-faults What Fail in Transformers? 2- LTCs Malfunction of mechanical switching mechanism High resistance contacts Overheating Contamination of insulating oil What Fail in Transformers? 3- Bushings - General aging - Contamination - Cracking - Internal moisture What Fail in Transformers? 4- Core Problems - Core insulation failure - Open ground strap - Shorted laminations - Core overheating Shell construction is lighter than core construction. • 3-leg shell core causes zero sequence coupling. What Fail in Transformers? 5- Miscellaneous - CT Issues - Oil leakage - Oil contamination • Metal particles Moisture IEEE 37. 91 Transformer Faults Internal faults 1. Winding Failure 2. Winding inter-turn faults. 3. Core insulation failure, shorted laminations 4. Over fluxing. External faults 1. Overloads 2. Overvoltage 3. Over heating 4. External system short circuits. Transformer Protection Scheme Mechanical Electrical 1. Buchholz relay 2. Sudden pressure 3. Pressure relief 4. Temperature protection 1. Bias Differential Protection (87) 2. Over Fluxing (24) 3. Over Voltage (59) 4. Under Voltage (27) 5. Neutral Unbalance (64R) 6. Restricted Earth Fault (64REF) 7. Back up O/C & E/F (50/51/67) Transformer Protection Scheme Mechanical Protection There are two methods of detecting transformer faults other than by electric measurements: - Accumulation of gases due to slow decomposition of the transformer insulation or oil. These relays can detect heating due to high-resistance joints or due to high eddy currents between laminations. - Increases in tank oil or gas pressure caused by internal transformer faults. Transformer Protection Scheme Mechanical Protection 1- Buchholz relay Transformer Protection Scheme Mechanical Protection 1- Buchholz relay / Gas accumulator relay Applicable to conservator tanks equipped Operates for small faults by accumulating the gas over a period of Time. Typically used for alarming only Operates or for large faults that force the oil through the relay at a high velocity • Used to trip • Able to detect a small volume of gas and accordingly can detect arcs of low energy Detects • High-resistance joints • High eddy currents between laminations • Low- and high-energy arcing • Accelerated aging caused by overloading Gas analysis a) Hydrogen is generated by corona or partial discharges. The presence of other key gases can indicate the source of the discharge. b) Ethylene (C2H4) is the key gas associated with the thermal degradation of oil. Trace generation of associated gases (ethane and methane) may start at 150 C. Significant generation of ethylene begins around 300 C. c) Carbon monoxide and carbon dioxide are generated when cellulose insulation is overheated. d) Acetylene (C2H2) is produced in significant quantities by arcing in the oil. Transformer Protection Scheme Mechanical Protection 2- Sudden pressure Rely Sudden-pressure relays respond to the pressure waves in the transformer oil caused by the gas evolution associated with arcing. Transformer Protection Scheme Mechanical Protection 2- Sudden pressure Relay When high current passes through a shorted turn, a great deal of heat is generated Detect large and small faults This heat, along with the accompanying arcing, breaks down the oil into combustible gases Gas generation increases pressure within the tank A sudden increase in gas pressure can be detected by a sudden-pressure relay located either in the gas space or under the oil The sudden-pressure can operate before relays sensing electrical quantities, thus limiting damage to the transformer Transformer Protection Scheme Mechanical Protection 2- Sudden pressure Relay Drawback of using sudden-pressure relays is tendency to operate on high current through-faults • The sudden high current experienced from ma close-in throughfault causes windings of the transformer to move. This movement causes a pressure wave that is transmitted through the oi Transformer Protection Scheme Mechanical Protection 2- Sudden pressure Relay Countermeasures: Overcurrent relay supervision • Any high-current condition detected by the instantaneous overcurrent relay blocks the sudden-pressure relay • This method limits the sudden-pressure relay to low-current incipient fault detection. Place sudden-pressure relays on opposite corners of the transformer tank. • Any pressure wave due to through-faults will not be detected by both suddenpressure relays. • The contacts of the sudden-pressure relay are connected in series so both must operate before tripping Sudden Pressure Relay Supervision Scheme Transformer Protection Scheme Mechanical Protection 3- Pressure Relief This is used to evacuate any over pressure inside the transformer to avoid explosion of the transformer tank. The pressure relief device limits the tank overpressure and reduces the risk of tank rupture and uncontrolled oil spill, which might also cause a fire. Transformer Protection Scheme Mechanical Protection 3- Pressure Relief Transformer Protection Scheme Mechanical Protection 4- Temperature Protection Transformers may overheat due to the following reasons: High ambient temperatures Failure of cooling system External fault not cleared promptly Overload Abnormal system conditions such as low frequency, high voltage, nonsinusoidal load current, or phase-voltage unbalance Transformer Protection Scheme Mechanical Protection 4- Temperature Protection Transformer Overheating Undesirable results of overheating Overheating shortens the life of the transformer insulation in proportion to the duration of the high temperature and in proportion to the degree of the high temperature. Severe over temperature may result in an immediate insulation failure (fault) Overheating can generate gases that could result in an electrical failure (fault) Severe over temperature may result in the transformer coolant heated above its flash temperature, with a resultant fire (fault and a bang!). Transformer Protection Scheme Other means of thermal protection Top-oil temperature Fuses and overcurrent relays Thermal relays for tank temperature Overexcitation protection Transformer Protection Scheme Mechanical Protection Fire Protection It can occur because of deterioration of insulation in the transformer. This produces arcing which in turn overheats the insulating oil and causes the tanks to rupture; further arcing then will start a fire. Fires are also initiated by lightning and occasionally by dirty insulators on the outside of the tanks. Transformer Protection Scheme Mechanical Protection Fire Protection Transformer Protection Scheme Mechanical Protection Lightning Protection Lightning overvoltage surges originate from atmospheric discharges and they can reach their peak within a few microseconds and subsequently decay very rapidly. The charge from the surge produces both short duration high current impulse and long duration continuing current impulse which affects the transformer insulation system. Transformer Protection Scheme Mechanical Protection Lightning Protection Transformer Protection Scheme Mechanical Protection Celica Gel Breather Silica gel breathers is used on the conservator of oil filled transformers. The purpose of these silica gel breathers is to absorb the moisture in the air sucked in by the transformer during the breathing process. Transformer Protection Scheme Mechanical Protection Celica Gel Breather During the breathing process, the incoming air may consist of moisture and dirt which should be removed in order to prevent any damage. Hence the air is made to pass through the silica gel breather, which will absorb the moisture in the air and ensures that only dry air enters in to the transformer. Transformer Protection Scheme Mechanical Protection Celica Gel Breather Silica gel in the breather will be blue when installed and they turn to pink colour when they absorb moisture which indicates the crystals should be replaced. These breathers also have an oil cup fitted with, so that the dust particles get settled in the cup. Transformer Protection Scheme Mechanical Protection Oil Level Gauge Transformers with oil conservator (expansion tank) often have an oil level monitor. Usually, the monitor has two contacts for alarm. One contact is for maximum oil level alarm and the other contact is for minimum oil level alarm. Transformer Protection Scheme Mechanical Protection Oil Level Gauge When oil level is low from fixed minimum oil level then minimum oil level alarm is ringing. When oil level is high from fixed maximum oil level then maximum oil level alarm is ringing. Transformer Protection Scheme Mechanical Protection Oil Level Gauge Transformer Protection Scheme Mechanical Protection Transformer Protection Scheme Fault clearing fault-clearing devices to be used should consider factors such as a)Installation and maintenance cost b) Fault-clearing time ver elatito fire hazard and repair or replacement costs of the transformer c)System stability and reliability d)System operating limitations e)Device interrupting capability Transformer Protection Scheme Fault clearing 1- Relay tripping circuits 2- Circuit breakers 3- Fuses Transformer Protection Scheme IEEE Devices used in Transformer Protection 24: Overexcitation (V/Hz) 26: Thermal Device 46: Negative Sequence Overcurrent 49: Thermal Overload 50: Instantaneous Phase Overcurrent 50G: Instantaneous Ground Overcurrent 50N: Instantaneous Residual Overcurrent 50BF: Breaker Failure Transformer Protection Scheme IEEE Devices used in Transformer Protection 51G: Ground Inverse Time Overcurrent 51N: Residual Inverse Time Overcurrent 63: Sudden Pressure Relay (Buccholtz Relay) 64G: Transformer Tank Ground Overcurrent 81U: Underfrequency 87H: Unrestrained Phase Differential 87T: Transformer Phase Differential with Restraints 87GD: Ground Differential (also known as “restricted earth fault”) Transformer Protection Functions Internal Faults: Through Faults: 87T Phase Differential with 50/51 Phase Overcurrent Restraints 50G/51G Ground 87H Unrestrained Phase Overcurrent Differential 50N/51N Instantaneous 87GD Three Ground Residual Overcurrent Differential elements 46 Negative Sequence (Restricted Earth Fault) Overcurrent 64G Tank Ground Overcurrent Transformer Protection Functions Abnormal Operating Conditions: 27 Undervoltage 24 Overexcitation (V/Hz) 49 Thermal Overload 81U Underfrequency 50BF Breaker Failure Asset Management Functions: TF Through Fault Monitoring BM Breaker Monitoring TCM Trip Circuit Monitoring Transformer Protection Functions High Side Overcurrent Back up to differential, sudden pressure Coordinated with line protection off the bus • Do not want to trip for low-side external faults Transformer Protection Functions Low Side Overcurrent Provides protection against uncleared faults downstream of the transformer May consist of phase and ground elements Coordinated with downline protection off the bus Simulation Session Using Etap Software Transformer Protection Functions Negative Sequence Overcurrent Negative sequence overcurrent provides protection against Unbalanced loads Open conductors Phase-to-phase faults Ground faults Does not protect against 3-phase faults Transformer Protection Functions Negative Sequence Overcurrent Can be connected in the primary supply to protect for secondary phase-toground or phase-to-phase faults Helpful on delta-wye grounded transformers where only 58% of the secondary p.u. phaseto-ground fault current appears in any one primary phase conductor Transformer Protection Functions Through Fault Provides protection against cumulative through fault damage Typically alarm function Transformer Protection Functions Through Fault A transformer is like a motor that does not spin There are still forces acting in it That is why we care about limiting through-faults Transformer Protection Functions Through Fault Through Fault Monitoring Protection against heavy prolonged through faults Transformer Category -IEEE Std. C57.109-1985 Curves Transformer Protection Functions Through Fault Through Fault Damage Mechanisms Thermal Limits for prolonged through faults typically 1-5X rated Time limit of many seconds Mechanical Limits for shorter duration through faults typically greater than 5X rated Time limit of few seconds NOTE: Occurrence limits on each Transformer Class Graph Transformer Protection Functions Through Fault Through Fault Function Settings (TF) Should have a current threshold to discriminate between mechanical and thermal damage areas • May ignore through faults in the thermal damage zone that fails to meet recording criteria Should have a minimum through fault event time delay to ignore short transient through faults Should have a through fault operations counter • Any through fault that meets recording criteria increments counter Should have a preset for application on existing assets with through fault history Should have cumulative I2t setting • How total damage is tracked Should use inrush restraint to not record inrush periods • Inrush does not place the mechanical forces to the transformer as does a through fault Transformer Protection Functions Overexcitation Responds to overfluxing; excessive V/Hz • 120V/60Hz = 2 = 1pu Constant operational limits O ANSI C37.106 & C57.12 • 1.05 loaded, 1.10 unloaded O Inverse time curves typically available for values over the constant allowable level Transformer Protection Functions Overexcitation Overfluxing is a voltage and frequency based issue Overfluxing protection needs to be voltage and frequency based (V/Hz) Although 5th harmonic is generated during an overfluxing event, there is no correlation between levels of 5th harmonic and severity of overfluxing Apparatus (transformers and generators) is rated with V/Hz withstand curves and limits – not 5th harmonic withstand limits Transformer Protection Functions Overexcitation vs. Overvoltage Overvoltage protection reacts to dielectric limits. • Exceed those limits and risk punching a hole in the insulation • Time is not negotiable Overexcitation protection reacts to overfluxing • Overfluxing causes heating • The voltage excursion may be less than the prohibited dielectric limits (overvoltage limit) • Time is not negotiable • The excess current cause excess heating which will cumulatively damage the asset, and if left long enough, will cause a catastrophic failure Transformer Protection Functions Causes of Overexcitation Generating Plants o Excitation system runaway o Sudden loss of load o Operational issues (reduced frequency) Static starts Pumped hydro starting Rotor warming Transmission Systems o Voltage and Reactive Support Control Failures Capacitor banks ON when they should be OFF Shunt reactors OFF when they should be ON Near-end breaker failures resulting in voltage rise on line • Ferranti Effect Runaway LTCs Load Loss on Long Lines (Capacitive Charging Voltage Rise) Transformer Protection Functions Differential Relay Protection This scheme is employed for the protection of transformers against internal short circuits. It provides the best overall protection for internal faults. It compares the current entering the transformer with the current leaving the element. If they are equal there is no fault inside the zone of protection If they are not equal it means that a fault occurs between the two ends. Transformer Protection Functions Differential Relay Protection What goes into a “unit” comes out of a “unit” Kirchoff’s Law: The sum of the currents entering and leaving a junction is zero Straight forward concept, but not that simple in practice with transformers A host of issues challenges security and reliability of transformer differential protection Transformer Protection Functions Differential Relay Protection It can detect the any faults occurred in the zone of protection of transformer (CT zone). Transformer Protection Functions Differential Relay Protection Unique Issues Applying to Transformer Differential Protection CT ratio caused current mismatch Transformation ratio caused current mismatch (fixed taps) LTC induced current mismatch Delta-wye transformation of currents - Vector group and current derivation issues Zero-sequence current elimination for external ground faults on wye windings Inrush phenomena and its resultant current mismatch Transformer Protection Functions Differential Relay Protection Unique Issues Applying to Transformer Differential Protection Harmonic content available during inrush period due to pointon-wave switching Especially with newer transformers with step-lap core construction Overexcitation phenomena and its resultant current mismatch Internal ground fault sensitivity concerns Switch onto fault concerns CT saturation, remanance and tolerance Transformer Protection Functions Transformer Protection Functions Transformer Protection Functions Transformer Protection Functions Transformer Protection Functions Transformer Protection Functions Transformer Protection Functions Classical Differential Compensation CT ratios must be selected to account for: - Transformer ratios - If delta or wye connected CTs are applied - Delta increases ratio by 1.73 Delta CTs must be used to filter zero-sequence current on wye transformer windings Transformer Protection Functions Transformer Protection Functions Compensation in Digital Relays Transformer ratio CT ratio Phase angle shift and √3 factor due to delta/wye connection Zero-sequence current filtering for wye windings so the differential quantities do not occur from external ground faults Transformer Protection Functions Phase Angle Compensation in Numerical Relays Phase angle shift due to transformer connection in electromechanical and static relays is accomplished using appropriate connection of the CTs The phase angle shift in Numerical Relays can be compensated in software for any transformer with zero or 30° increments All CTs may be connected in WYE which allows the same CTs to be used for both metering and backup overcurrent functions Some numerical relays will allow for delta CTs to accommodate legacy upgrade applications Benefits of Wye CTs Phase segregated line currents - Individual line current oscillography - Currents may be easily used for overcurrent protection and metering - Easier to commission and troubleshoot - Zero sequence elimination performed by calculation NOTE: For protection upgrade applications where one wants to keep the existing wiring, the relay must: • Accept either delta or wye CTs • For delta CTs, recalculate the phase currents for overcurrent functions Inrush Detection and Restraint Characterized by current into one winding of transformer, and not out of the other winding(s) • This causes a differential element to pickup Use inrush restraint to block differential element during inrush period • Initial inrush occurs during transformer energizing as the core magnetizes • Sympathy inrush occurs from adjacent transformer(s) energizing, fault removal, allowing the transformer to undergo a low level inrush • Recovery Inrush occurs after an out-of-zone fault is cleared and the fault induced depressed voltage suddenly rises to rated. Transformer Protection Functions Restricted Earth Faults Relay Protection Restricted Earth Fault (REF) means an earth fault from a restricted/localized zone of a circuit. The term "REF protection method " means not to sense any earth faults outside this restricted zone. This type of protection is prevalent in Dyn group of transformers (Delta Primary and Star Secondary). Transformer Protection Functions Restricted Earth Faults Relay Protection Differential protection has excellent operation in most fault cases, but in the situations that a single phase to ground fault that current increases slightly and causes differential protection not to detect the fault. Restricted earth fault (REF) relay can be used as a complementary of differential protection. Differential relay will operate for earth faults inside the zone only if the earth fault current is more than the bias setting in the relay. The normal bias setting in a differential relay is 20%. So, complete earth fault protection is not possible with differential relay. That is why you need a restricted earth fault relay with sensitive settings like 5%. Summary Summary References IEEE C37.91, Guide for Power Transformer Protection WSU Hands-On Relay School 2018, Wayne Hartmann Network And Protection Guid Thank You