Building Materials General Requirement of Materials in Construction HNTec in Construction and Draughting (Dual TVET) Enabling Objectives 1. Identify general performance requirements of materials for buildings. 2. Define the terms used to measure materials performance. i. Structural safety (Strength, Stiffness, Toughness, Hardness, Creep) ii. Health and safety iii. Fire iv. Durability Introduction What are the materials used in buildings? Timber, gravels, sand, glasses, steel and so on. Stone / Gravel What are the general performance requirements of materials for buildings? Structural Safety The ability to withstand stress resulting from gravity, wind thermal, or moisture movement, or other sources. Health / Safety There should be no risk to health due to chemical or physical effects of the material both during and after construction. Fire The material must be have acceptably in resisting fire spread, release of dangerous substances in fire and retaining satisfactory structural stability. Durability The material should fulfil the above performance criteria as required for the planned lifetime of the building. There are a number of other important performance requirements. For example, thermal comfort, weather exclusion, sound control, serviceability, appearance, security, etc. Performance requirements cannot be placed in order of importance because any one of them may be more critical than other for a particular element of a building, priority is normally dictated by the precise function and location of a specific building. Materials performance and its measurement Structural safety • Strength This may be defined as the ability to resist failure or excessive deformation under stress. There are several types of stress. Bending Compression Tension Shear Stress is the force carried by unit area, is measured in Newton’s (N) per square millimeter (mm2), expressed as N/mm2. Note that fracture is not necessary for a strength ‘failure’, for example, steel for practical purpose, has failed when it yields, through yielding does not initially damage the metal. Yield is an increase of strain without any increase of stress. Strain is the deformation caused by a force. It is a ratio (no units) expressed as:πΌππππππ π ππ πππππππ π ππ πππππ‘β ππππππππ πππππ‘β • Stiffness This term normally relates to elastic deformation, that is, deformation which is recovered when the load is removed. High deformations, even if elastic, may cause problems, for example, unsightly appearance or failure of plaster coatings. The ability of a material to resist plastic deformation is referred to as ‘stiffness’, normally measured by: πΈπππ π‘ππ ππππ’ππ’π πΈ = π΄ππππππ π π‘πππ π ππ‘ππππ (πΎπ / ππ2 • Toughness This is the ability to absorb energy by impact or sudden blow. Strong materials are not always tough e.g. cast iron. Weak materials can have high toughness e.g. leather. • Hardness This is resistance to indention and is relevant to floor and wall surfaces. Hardness depends on a combination of strength and stiffness properties. • Creep This is the effect of long-term stress under which some materials gradually deform and eventually break. Materials subject to creep are timber, clay, lead, concrete, thermoplastics and to a small extent, glass. • Fatigue This is the effect of load reversals such as vibration which lead to failure at relatively low stresses. All materials subject to fatigue effects and in some situations e.g. roads or floors subject to heavy moving loads, or machine frames – fatigue may be the critical factor in design. Fatigue is a term used to describe the loss of strength resulting from repeated applications of a force which is less than would cause failure with a single applications. Toughness and Strength are related. A material may be strong and tough if it ruptures at high strains exhibiting high forces. The quality known as toughness describes the way a material reacts under sudden impacts. Brittle materials may be strong but not tough. Strength indicates how much force can the material support, while toughness indicates how much energy a material can absorb before rupture. In short, the opposite of tough is "brittle.“ A good example of a tough material that has low strength is rubber. A good example for a strong material that is brittle is porcelain. Materials performance and its measurement Health and Safety This table indicates some of the possible safety hazards posed by materials, together with recommendations for overcoming them. Substance Situation Risk Remedy Lead Formerly in paints, pipes solders Health risk if ingested, especially to children Remove existing lead pipework. Specify lead – free paints and solders Radon gas Diffuses from some granite rocks through ground floor into houses Radioactive gas may lead Isolated ground floor by to risk of lung cancer membrane or prevent ingress by positive internal pressure Substance Situation Risk Formaldehyde gas Present in some foams, Can cause nausea e.g. cavity fills; glues as in chipboard Ventilate new dwellings Chlorofluorocarbons (CFCs) Used in refrigerants, air conditioning systems, propellants for aerosols and foaming agents for some plastics Check specifications for products which might contain CFCs. Less harmful substitutes now available Wood preservatives During storage, transport Risk to human, animal or Use only safe situations and at or soon after plant life under strict control application Asbestos Not currently used but Risk of lung cancer may be present as insulation or other forms in buildings Depletes ozone layer, hence contributes to global warming and increases UV radiation at earth’s surface Remedy Arrange for safe removal if found Fire Combustion is in essence a simple process involving chemical reaction of a fuel (combustible material which is usually organic, contains carbon) with oxygen. To initiate the process, heat or a source of ignition is essential, though once started, many combustion processes are self-sustaining because heat is a by-product. OXYGEN The fire triangle. If any one ingredient is missing the fire cannot start. HEAT FUEL Durability A material may be said to be durable in any one situation if it fulfils all its performance requirements, either for the planned lifetime of the building, or for a shorter defined period where this is acceptable – for example, where replacement is straightforward, where there is a serve cost penalty of longer life or where replacement arising from changing user requirements may be desirable. It is often very difficult to predict the durability of individual components. Also, since failures in a very small proportion of the items in use may be unacceptable, the only safe course of action may be to ‘over-design’ them so that materials in the worst likely situation should be satisfactory. In consequence, many buildings last much longer than their design lifetime. Modes of deterioration of the major materials groups Type Form of deterioration Recommendation Metals (non porous) Surface deterioration by electrolytic Use resistant metal such as stainless corrosion in damp conditions, steel or apply coating to exclude Severity depends on metal type and moisture situation Bricks, stone concrete (porous) Moisture penetration followed by frost or chemical action. Deterioration at or below surface Use non-permeable forms; weathering to shed water, impermeable coatings to prevent water / chemical penetration Timber and timber products Fungal attack (damp conditions) insect attack (normal conditions) Exclude water. Apply preservatives Polymeric materials Ultraviolet degradation Protect from sun, e.g. carbon black, or use indoor / underground. Use stabilisers or surface coatings