Savannah Atomic Layer Deposition Operation Procedure 1. Initial Settings BE EXTREMELY CAREFUL, THE REACTOR CHAMBER IS HOT!!! 1.1. Reboot computer, as the previous user has to login to keep the program running. 1.2. Login with netID and AD password 1.3. Savannah Software will automatically launch, login with your software password by clicking at the top right corner. 1.4. Turn on heater ASAP to try to keep the heater close to the standby temp. 2. Sample Loading NO POLYMERS OR METALS ARE ALLOWED IN THE CHAMBER! 2.1. Click Vent Reactor to vent the chamber and wait until you see “Vent sequence complete” at the top status bar. Remove heat guard cage and lift the chamber lid, but don’t use excessive force and be aware that the reactor chamber is hot! 2.2. Blow out the chamber with the Nitrogen gun 2.3. Load sample. DO NOT USE POLYMER TWEEZERS OR POLYMER TIPPED TWEEZERS. THEY WILL MELT AND CONTAMINATE CHAMBER!!! If your samples are small, please use larger pieces of Si to hold them in place as shown in the left, so that the small samples will not get blow away during pump down Prepared by Edmond Chow Checked by Paul DiPippo 1 Version 3.0 Version 3.1 March 27, 2020 March 26, 2020 Savannah Atomic Layer Deposition Operation Procedure 2.4. CAREFULLY close and align the lid. 2.5. Replace the heat guard 2.6. Press “Pump” to pump down the chamber 3. Recipe Selection 3.1. Right mouse click on Process Sequence Table. Looks like an Excel table. 3.2. Select “Load Recipe” 3.3. Source Port Numbers Source 0 Source 1 Water Hafnium Source 2 Aluminum Source 3 Zr Source 4 Si Source 5 Ozone 3.4. To preserve the integrity of the high temp O-ring (cost over $400 a piece), the allow temp range for heater 8 and 9 is from 80C to 250C. 3.5. For SiO2 deposition, it requires some additional training, please contact staff. 3.6. Verify and modify the number of deposition cycles. Processing 3.7. Start the recipe 3.8. Start an entry in the logbook with your name, date, and what film you will deposit Record the chamber pressure in the Logbook 3.9. Enter Electronic Log in my.mntl portal Prepared by Edmond Chow Checked by Paul DiPippo 1 Version 3.0 Version 3.1 March 27, 2020 March 26, 2020 Savannah Atomic Layer Deposition Operation Procedure 3.10. Monitor the deposition for 15 to 20 cycles to make sure the precursors are entering the chamber from pulse in pressure graph. If there is a problem, abort the process and make a comment in the logbook and send an email to all tool users via the reservation system. 4. Sample Unloading 4.1. Confirm the recipe has finished from the top status bar. 4.2. Click Vent Reactor to vent the chamber and wait until you see “Vent sequence complete” at the top status bar. Remove heat guard cage and lift the chamber lid, but don’t use excessive force and be aware that the reactor chamber is hot! 4.3. Unload sample. DO NOT USE POLYMER TWEEZERS OR POLYMER TIPPED TWEEZERS. THEY WILL MELT AND CONTAMINATE THE CHAMBER!!! 4.4. CAREFULLY close and align the lid. 4.5. Replace the heat guard 4.6. Press “Pump” to pump down the chamber 4.7. Run stand by “Standby 150C recipe” in ProcessRecipe folder 4.8. If you measure the film thickness, please help us monitor the deposition rate by entering the deposition rate in Electronic Log in my.mntl portal 4.9. Lock the computer screen, but do NOT logout from Windows, so that the software will continue to run and keep the temp at standby condition. Prepared by Edmond Chow Checked by Paul DiPippo 1 Version 3.0 Version 3.1 March 27, 2020 March 26, 2020