Mahatma Education Society’s Pillai HOC College of Engineering and Technology, Rasayani Category: Engineering & Technology Level : UG Modified Road Pavements By Using Waste Rubber And Asphalt By Sheshil Patel, Anand Misal, Amey Sawant and Tushar Mulik Abstract Graphical Representation • Due to overall development new roads are being constructed and the ever increasing population has raised the vehicular density from last few decades with annual increase in 15-20% of waste tires. • The research is intended to study the feasibility of waste tire rubber as a blending material in bitumen which is used for the construction of bituminous concrete wearing coarse layer. • This research also specifies the various factors that are improved by adding crumb rubber to the conventional bituminous concrete mix, achieving economy, providing a recycling opportunity and achieving environmental gains. Rubber Content(%) Vs marshal Stability 14 12.88 marshal Stability 12 12.51 12.07 11.43 10 10.97 9.675 8 6 4 2 0 0 5 10 15 20 25 Rubber Content (%) Objective Rubber Content (%) Vs Flow Value 3.3 3.2 flow value 3 3 2.9 2.9 2.8 2.8 2.7 2.7 2.6 2.5 2.4 0 Test Results Introduction • For aggregates Design Methodology From waste tires to crumb rubber modifier RESULTS air voids (%) TEST IMPACT VALUE 15.26 FLAKINESS INDEX 8.59 ELONGATION INDEX 8.00 SIEVE SIZE MM 16 - 6 6-3 3-0 SPECIFIC GRAVITY 2.875 2.848 2.825 WATER ABSORPTION % 1.711 1.767 2.314 Crumb Robber (0.2mm to 2mm) VG-30 Mixing of Bitumen, Crumb rubber and aggregate 70 • For bitumen PROPERTIE VG – 30 S GRADE BITUME N PENETRATI 54 ON VALUE @ 270C,5 S,100GM SOFTENIN 49.6 G POINT (RING BALL TEST) % OF RUBBER CONTENT IN BITUMEN 5 10 15 20 For this research work aggregate, bitumen and crumb of scrap tire was used. Different properties of bitumen and aggregate have been tested. Then prepare different mixes of bitumen and crumb of waste tire rubber with varying proportions by using wet process. The percentage weight of crumb tire rubber replace for percentage weight of bitumen taken for test. The feasibility of different mixes of bitumen and crumb tire rubber with varying proportions with aggregate has been tested. 4.02 3.96 3.83 3.69 3.55 3.43 5 10 20 25 Rubber Content (%) Vs VFB (%) 69.63 67.88 67.01 65.05 62.35 57.01 25 40 20 49.5 40.1 36.33 29.33 21.6 10 0 0 5 10 15 20 25 RUBBER CONTENT (%) 53.4 62.3 64.5 71.6 79.7 Conclusions SIEVE SIZE (MM) WEIGHT IN (gms) 30% 16 – 6 339 15% 6–3 169 53% 3–0 598 2% Aggregate dust 23 5.88% Bitumen 71 TOTAL 1200 • After careful evaluation of the properties and taking various tests as per standards the results shown by 10% addition of rubber crumbs has best suitability for blending it with bitumen. This will help to dispose the waste tire rubber in a proper way and solve the problem of environmental concerns up to a certain extent. Future Scope PERCENT 5 AGE(%) 10 15 20 25 WEIGHT( gms) 7 11 14 18 • Marshal Stability Test (75 Blows Each side) Proving Ring Factor =0.05230 N Rubber Wt. of Sample Bulk Conten Sp. Gr. t (%) Of Air Water Sample (gm) (gm) Air Voids (%) VMA (%) VFB (%) marshal stability Flow Value 0 1192.5 710.5 2.474 4.02 13.24 69.63 12.88 3.23 5 1201. 719.6 6 2.492 3.96 12.33 67.88 12.51 3.0 10 1211.5 2.506 3.83 11.61 67.01 12.07 2.9 15 1215. 734.9 5 2.527 3.69 10.56 65.05 11.43 3.1 20 1224. 745.6 3 2.552 3.55 9.43 62.35 10.97 2.7 25 1235. 757.2 5 2.584 3.43 7.98 57.01 9.675 2.8 728 15 Rubber content (%) 50 Experimentation Tests performed on aggregates and bitumen as per IS code 2286 and MORT & H For aggregate Impact value Flakiness and elongation index Specific Gravity Water Absorption For Bitumen Standard Penetration test Softening Point test marshal’s Stability test Stripping value test Materials required for performing the test Bitumen – VG-30 Aggregates – 16mm and less Crumb rubber – 0.2mm – 2mm 25 30 PERCENTAGE 3.55 20 Rubber Content (%) Vs Air Voids (%) 60 • Rubber content Dry Process 10 15 rubber content (%) 5 80 • Mix Proportion for marshal stability mould for Conventional Bituminous concrete Mix Cryogenic Grinding 4.1 4 3.9 3.8 3.7 3.6 3.5 3.4 3.3 3.2 3.1 0 VFB (%) • For a country like India an efficient road network is necessary for national integration, industrial development and as well as for socio-economic development. • As vehicles are used frequently the wear and tear of their tires is obvious. Due to wear and tear of tires the life of tire reduces and at last it becomes useless. • So an attempt to use this waste tire rubber for improving the properties of bitumen by blending it with crumb rubber and ultimately a new method to be introduced to reduce pollution problems and protect our environment. • The use of waste tire rubber in bitumen, it will definitely be environmentally beneficial, it can improve the bitumen binder properties and durability, and it will also have a potential to be cost effective.. • After adding the waste tire rubber in bitumen various tests are performed and the properties of the bitumen will be checked. Wet Process 3.1 3.1 Use of waste tire rubber Reducing the risk of environment Cost effectiveness and sustainable road infrastructure Increasing the drainage properties of road pavement Decreases the maintenance cost of road pavement Ambient Grinding 3.23 • The scope of the research conducted in this paper will conclude the three key benefits of recycled/reused materials i.e. the balance of engineering, economics and environment. • The involvement of crumb rubber in this project results into the decrease in small amount of waste generated by the tire, and will reduce the risk of wild fire at the disposal site of waste tire, which may sometimes lead to uncontrolled environmental pollution. • Engineering benefits like increase in strength of pavement, Skid resistance leading to minimising the cause of accidents increasing traffic safety, better night and day visibility, increase in life of pavement, rapid drainage of surface water, better adhesion between aggregate and binder, prevention of cracking and reflective cracking. References • David Lo Presti, “Recycled tire Rubber Modified Bitumen For Road Asphalt Mixtures”, Construction and Building Materials. • Tomas U. Ganiron Jr. ,“Waste tire As An Asphalt Cement Modifier For Road Pavement”, International Journal of u-and e-Service, Science and Technology.. • Mane Priyanka Arun, Petkar Deepak Ganesh, Bhosale S.M, “Laboratory Evaluation Of Usage Of Waste tire Rubber Bituminous Concrete”, International Journal of Scientific and Research Publications. Mahatma Education Society’s Pillai HOC College of Engineering and Technology, Rasayani Category: Engineering & Technology Level : UG Modified Road Pavements By Using Waste Rubber And Asphalt By Sheshil Patel, Anand Misal, Amey Sawant and Tushar Mulik Abstract Graphical Representation • Due to overall development new roads are being constructed and the ever increasing population has raised the vehicular density from last few decades with annual increase in 15-20% of waste tires. • The research is intended to study the feasibility of waste tire rubber as a blending material in bitumen which is used for the construction of bituminous concrete wearing coarse layer. • This research also specifies the various factors that are improved by adding crumb rubber to the conventional bituminous concrete mix, achieving economy, providing a recycling opportunity and achieving environmental gains. Rubber Content(%) Vs marshal Stability 14 12.88 marshal Stability 12 12.51 12.07 11.43 10 10.97 9.675 8 6 4 2 0 0 5 10 15 20 25 Rubber Content (%) Objective Rubber Content (%) Vs Flow Value 3.3 3.2 flow value 3 3 2.9 2.9 2.8 2.8 2.7 2.7 2.6 2.5 2.4 0 Test Results Introduction • For aggregates Design Methodology From waste tires to crumb rubber modifier RESULTS air voids (%) TEST IMPACT VALUE 15.26 FLAKINESS INDEX 8.59 ELONGATION INDEX 8.00 SIEVE SIZE MM 16 - 6 6-3 3-0 SPECIFIC GRAVITY 2.875 2.848 2.825 WATER ABSORPTION % 1.711 1.767 2.314 Crumb Robber (0.2mm to 2mm) VG-30 Mixing of Bitumen, Crumb rubber and aggregate 70 • For bitumen PROPERTIE VG – 30 S GRADE BITUME N PENETRATI 54 ON VALUE @ 270C,5 S,100GM SOFTENIN 49.6 G POINT (RING BALL TEST) % OF RUBBER CONTENT IN BITUMEN 5 10 15 20 For this research work aggregate, bitumen and crumb of scrap tire was used. Different properties of bitumen and aggregate have been tested. Then prepare different mixes of bitumen and crumb of waste tire rubber with varying proportions by using wet process. The percentage weight of crumb tire rubber replace for percentage weight of bitumen taken for test. The feasibility of different mixes of bitumen and crumb tire rubber with varying proportions with aggregate has been tested. 4.02 3.96 3.83 3.69 3.55 3.43 5 10 20 25 Rubber Content (%) Vs VFB (%) 69.63 67.88 67.01 65.05 62.35 57.01 25 40 20 49.5 40.1 36.33 29.33 21.6 10 0 0 5 10 15 20 25 RUBBER CONTENT (%) 53.4 62.3 64.5 71.6 79.7 Conclusions SIEVE SIZE (MM) WEIGHT IN (gms) 30% 16 – 6 339 15% 6–3 169 53% 3–0 598 2% Aggregate dust 23 5.88% Bitumen 71 TOTAL 1200 • After careful evaluation of the properties and taking various tests as per standards the results shown by 10% addition of rubber crumbs has best suitability for blending it with bitumen. This will help to dispose the waste tire rubber in a proper way and solve the problem of environmental concerns up to a certain extent. Future Scope PERCENT 5 AGE(%) 10 15 20 25 WEIGHT( gms) 7 11 14 18 • Marshal Stability Test (75 Blows Each side) Proving Ring Factor =0.05230 N Rubber Wt. of Sample Bulk Conten Sp. Gr. t (%) Of Air Water Sample (gm) (gm) Air Voids (%) VMA (%) VFB (%) marshal stability Flow Value 0 1192.5 710.5 2.474 4.02 13.24 69.63 12.88 3.23 5 1201. 719.6 6 2.492 3.96 12.33 67.88 12.51 3.0 10 1211.5 2.506 3.83 11.61 67.01 12.07 2.9 15 1215. 734.9 5 2.527 3.69 10.56 65.05 11.43 3.1 20 1224. 745.6 3 2.552 3.55 9.43 62.35 10.97 2.7 25 1235. 757.2 5 2.584 3.43 7.98 57.01 9.675 2.8 728 15 Rubber content (%) 50 Experimentation Tests performed on aggregates and bitumen as per IS code 2286 and MORT & H For aggregate Impact value Flakiness and elongation index Specific Gravity Water Absorption For Bitumen Standard Penetration test Softening Point test marshal’s Stability test Stripping value test Materials required for performing the test Bitumen – VG-30 Aggregates – 16mm and less Crumb rubber – 0.2mm – 2mm 25 30 PERCENTAGE 3.55 20 Rubber Content (%) Vs Air Voids (%) 60 • Rubber content Dry Process 10 15 rubber content (%) 5 80 • Mix Proportion for marshal stability mould for Conventional Bituminous concrete Mix Cryogenic Grinding 4.1 4 3.9 3.8 3.7 3.6 3.5 3.4 3.3 3.2 3.1 0 VFB (%) • For a country like India an efficient road network is necessary for national integration, industrial development and as well as for socio-economic development. • As vehicles are used frequently the wear and tear of their tires is obvious. Due to wear and tear of tires the life of tire reduces and at last it becomes useless. • So an attempt to use this waste tire rubber for improving the properties of bitumen by blending it with crumb rubber and ultimately a new method to be introduced to reduce pollution problems and protect our environment. • The use of waste tire rubber in bitumen, it will definitely be environmentally beneficial, it can improve the bitumen binder properties and durability, and it will also have a potential to be cost effective.. • After adding the waste tire rubber in bitumen various tests are performed and the properties of the bitumen will be checked. Wet Process 3.1 3.1 Use of waste tire rubber Reducing the risk of environment Cost effectiveness and sustainable road infrastructure Increasing the drainage properties of road pavement Decreases the maintenance cost of road pavement Ambient Grinding 3.23 • The scope of the research conducted in this paper will conclude the three key benefits of recycled/reused materials i.e. the balance of engineering, economics and environment. • The involvement of crumb rubber in this project results into the decrease in small amount of waste generated by the tire, and will reduce the risk of wild fire at the disposal site of waste tire, which may sometimes lead to uncontrolled environmental pollution. • Engineering benefits like increase in strength of pavement, Skid resistance leading to minimising the cause of accidents increasing traffic safety, better night and day visibility, increase in life of pavement, rapid drainage of surface water, better adhesion between aggregate and binder, prevention of cracking and reflective cracking. References • David Lo Presti, “Recycled tire Rubber Modified Bitumen For Road Asphalt Mixtures”, Construction and Building Materials. • Tomas U. Ganiron Jr. ,“Waste tire As An Asphalt Cement Modifier For Road Pavement”, International Journal of u-and e-Service, Science and Technology.. • Mane Priyanka Arun, Petkar Deepak Ganesh, Bhosale S.M, “Laboratory Evaluation Of Usage Of Waste tire Rubber Bituminous Concrete”, International Journal of Scientific and Research Publications.