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180280105028 intership presentation

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NAME: MACHHI VISHWAS R
ENROLL: 180280105028
INDUSTRY: LONSEN KIRI
BASIC INFORMATION
ADDRESS:
Plot no. 498,500,545,577/B,584/B,585 to
589
Village: Dudhvada-391450
Taluka: Padra , Vadodara
PHONE: (079)265-74371/72/73
FAX: (079)265-74374
E-MAIL: info@lkcl.in
Company website: https://www.lonsenkiri.com/
No of Employees: 500
LONSEN KIRI CHEMICAL INDUSTRIES LIMITED
Lonsen kiri chemical industries limited is a non-govt company, incorporated on
09 apr, 2008. It's a public unlisted company and is classified as'company
limited by shares'.
Company's authorized capital stands at rs 15000.0 lakhs and has 96.666664%
paid-up capital which is rs 14500.0 lakhs. Lonsen kiri chemical industries
limited last annual general meet (AGM) happened on 11 sep, 2017. The
company last updated its financials on 31 mar, 2017 as per ministry of
corporate affairs (MCA).
Lonsen kiri chemical industries limited is majorly in manufacturing (metals &
chemicals, and products thereof) business from last 14 years and currently,
company operations are active. Current board members & directors are
MANISHKUMAR PRAVINCHANDRA KIRI, YAO JIANFANG, YONG JI, HETAL
NESAL SHAH, JAYESHKUMAR GAJANAND VYAS, RUAN WEIXIANG, HUI
TIANGEN ZHANG, XUBIN JINGGEN HE and SHIXIN HUIREN LUO .
Lonsen Kiri Chemical Industries Limited Details
CIN
U24114GJ2008PLC053537
Date of Incorporation
09 Apr, 2008
Status
Active
Company Category
Company limited by Shares
Company Sub-category
Non-govt company
Company Class
Public
Business Activity
Manufacturing (Metals & Chemicals, and
products thereof)
Authorized Capital
15000.0 lakhs
Paid-up Capital
14500.0 lakhs
Paid-up Capital %
96.666664
Registrar Office City
Ahmedabad
Registered State
Gujarat
Registration Number
53537
Registration Date
09 Apr, 2008
Listing Status
Unlisted
AGM last held on
11 Sep, 2017
Balance Sheet last updated on
31 Mar, 2017
Electricity source
 Lonsen Kiri has a boiler room which is used for power
generation
for whole plant.
Water source
 Lonsen Kiri’s biggest water resource is Padra
canal.
Types of dyes:






Natural Dye
Synthetic Dye
Direct Dye
Disperse Dye
Reactive Dye
Solvent Dye
Reactive dye is the dye that can react with a fibre to form a covalent
link, that is forming a permanent attachment in the fibre and could not
be removed by repeated treatment with boiling water under neutral
conditions. Consequently, the dyes become parts of the fibre, leading
to outstanding colour fastness to wash.
RAW MATERIALS
 Raw materials are essential part of any industry.
 Raw materials are generally counted in tons/month.
 This tons/month count is based on purity count of respective
material.
Purity count can be simply explained by an example….
If 500kgs of material is used which contains 408 kgs of sulfuric
acid then product
consumption is noted as 408kgs.
Some of the most used Raw materials are as
follows….
 HCL
 H.acid
 Hydrogen Peroxide
 Oleum(23%)
 Sodium Bicarbonate
 Soda ash
 70% H2SO4
 98%H2SO4
PRODUCTS
LK has 3 plants which produces 3 types of reactive dyes
throughout operation.
Below info of Sulfo Tobias Acid and Sulfo J Acid are given
Keta Reactive P Dyes:
These are monochlorotriazine dyes most suitable for
Printing and continuous dyeing . They have brilliant
colours and very good storage stability.
Keta Reactive HE Dyes:
HE dyes are suitable for dyeing cotton and other cellulosic
materials. These dyes possess significantly higher
exhaustion and fixation efficiency which results in
appreciable cost reduction, in comparison to conventional
reactive dyes.
PRODUCTION CAPACITY
When an order is taken/resgistered a 6 month plan is
carried out including these steps.





Raw material purchase by purchase department
Total raw material consumption decided by lab experiments
This data is provided to plants
Whole plan is carried out in plants
Product is ready now.
Here are some max capacities of the plants in Lonsen
Kiri.
 Indigo: 950 mton/month
 Levaflix: 250 mton/month
 Synthesis: 18000 mton/month
As any other industry Lonsen Kiri also tries to grow and for
that new ways of production are always in search. Reaserch
and Development department is given duty to find better,
more efficient and cheaper alternatives of already
established ways.
• LK industry’s biggest customers consume 90% of
the total product.
• Main customers which have biggest consumption
of products, buffer stock is stored for these
customers in advance and when needed it is
used.
• In case when buffer stock is not used it is
delivered in next order.
• But there are times when additional production is
required as per demand, this is added in next
term of plan.
• Also buffer stock is also taken aside in case when
customer asks for emergency stock.
WASTE TREATMENT
Evaporator
Spray Dryer
 Waste colllection in 3 tanks
 Oil sepration
 Evaporation(for
concentration)
 Condensation
 Dryer
 Collection of heavy
particles
 Collection of light particles
 Ground dumping
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