Construction Research Congress 2014 ©ASCE 2014 Current State of Interface Management in Mega Construction Projects Samin SHOKRI1, Seungjun AHN2, Thomas CZERNIAWSKI3, Carl.T. HAAS4, and SangHyun LEE5 1 PhD Candidate, Department of Civil and Environmental Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, N2L 3G1, Canada, sshokri@uwaterloo.ca* 2 PhD Candidate, Department of Civil & Environmental Engineering, University of Michigan, 1316 GG Brown, 2350 Hayward Street, Ann Arbor, MI 48109; USA, esjayahn@umich.edu 3 Undergraduate Research Assistant, Department of Civil and Environmental Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, N2L 3G1, Canada, tczernia@uwaterloo.ca 4 Professor, Department of Civil and Environmental Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario, N2L 3G1, Canada, chaas@uwaterloo.ca 5 Assistant Professor, Department of Civil & Environmental Engineering, University of Michigan, 2340 GG Brown, 2350 Hayward Street, Ann Arbor, MI 48109; USA, shdpm@umich.edu ABSTRACT Taking into account the increasing complexity and scale of construction projects recently, Interface Management (IM) has been emerging as an important aspect of project management practices. It is believed that effective IM improves alignment and reduces conflicts between project stakeholders by increasing visibility on roles, responsibilities and deliverables, particularly in large projects. The recent improvements in the communications and information management technologies make it possible for the global mega project such as oil-sand, off-shore facilities to employ IM as a part of their project management process. Mega projects are generally believed to be over 1 Billion dollars; however, projects with lower cost but high organizational and interface complexity are also good candidates for IM adoption. Although there is a high demand for IM, it has not been well defined yet, which limits its full adoption. As part of a research program to identify and establish the definitions and best practices of IM, sponsored by the Construction Industry Institute (CII), the authors investigated the current state of IM in 37 projects. These projects, including owners and contractors working within different construction sectors, are surveyed according to their general characteristics (e.g. cost, project types, etc.) and IM adoption. Furthermore, the research team analyzed the IM adoption with respect to several interface risk and complexity factors within these projects. The expected contributions of the research will be a comprehensive study of the current state of IM in construction mega projects, identifying the factors that may lead to implement IM in projects, and providing the definitions and preliminary principles for establishing effective IM. KEYWORDS: Interface Management, Project Management, Mega Projects 2266 Construction Research Congress 2014 ©ASCE 2014 2267 INTRODUCTION AND BACKGROUND Capital projects in asset intensive industries are becoming increasingly complex (Hundertmark et al., 2008). Effectiveness and efficiency considerations of project delivery prompt involvement of multiple specialized stakeholders from different geographic locations (Chua & Godinot, 2006; Fellows & Liu, 2012; Caglar and Connolly, 2007), and variable scope packages that allow corporate owners to adjust project objectives according to the changing business environment (Yun et al., 2012). Moreover, the traditional project life cycle, prevalent still for most building and infrastructure projects (Figure 1), is relatively linear, and each phase starts once the previous one is complete. However, complex, fast track projects experience an overlapping sequential life cycle (Figure 2) to reduce project delivery times (Bogus et al., 2002). Feasibility Concept Detailed Scope Design and Procurement Construction Commissioning and Start-up Operation Figure 1. Traditional Project Life Cycle (CII 2006) Feasibility Concept Detailed Scope Design and Procurement Construction Commissioning and Start-up Operation Figure 2. Project Life Cycle in Fast Paced Environment Despite these developing challenges, on-time, on-budget delivery still remains a priority and a constant struggle for industry practitioners. In response, interface management (IM) has recently emerged as a critical tool for greater oversight and success of construction megaprojects (Alarcon and Mardones, 1998; Al Hammad, 2000; Nooteboom, 2004; Pavitt & Gibb, 2003; Shokri et al., 2011; Yun et al., 2012). IM was first presented as a concept in 1967, to analyze contact points between relatively autonomous interacting organizations, and the corresponding interorganizational problems, within an aerospace project and an electric power pool project (Wren, 1967). Although IM has a long history, it has not been fully utilized in engineering and construction practices, mainly due to a lack of the necessary technological infrastructure required to organize and control effective amounts of interfacial information and data. However, due to the significant advancement in information and communication technologies in the last two decades, IM is slowly Construction Research Congress 2014 ©ASCE 2014 being adopted by industry in dispersed and varying forms (The examples of IM procedures are implemented within the Mustang Engineering (Shirley and James 2006) and Foster Wheeler (Collins et al. 2010)). Industry leaders believe that IM improves alignment between stakeholders in mega projects and reduces project issues and conflicts by increasing visibility on roles, responsibilities and project deliverables (Archibald, 1992). Although there is a high demand for IM, the definitions and implementation approaches have not been standardized, which limits its full adoption. However, in general, interfaces are considered as the boundaries between independent but interacting systems, organizations, stakeholders, project phases and scopes, and construction elements (Chen et al., 2007; Healy, 1997; Lin, 2009; Lin, 2012; Morris, 1983; Stuckenbruck, 1988; Wren, 1967). And, IM is defined as the process of managing communications, responsibilities and coordination of project parties, phases, or physical entities which are interdependent (Nooteboom, 2004). Some approaches were developed to address interface issues within construction projects and were implemented within different pilot projects. IM was used on a five billion dollar oil and gas recovery and processing project in the United Arab Emirates to monitor and control organizational interface points (Collins et al., 2010). A Design Interface Management System (DiMS) was developed to help with the creation of dependency structure matrices (DSMs) for planning and managing the design of a glass factory (Senthilkumar et al., 2010). In addition, a series of tools which can be applied to a broad range of interface types have been developed and tested. A few examples include: (1) a multilevel interface matrix and web-matrix based interface management (WMIM) system which was implemented by a Taiwanese contractor on a high-tech building project (Siao and Lin, 2012), (2) an interface object model (IOM) framework to systematically define the data structure of interface information to deal with intense complexity, which was tested by managing physical interface objects for a foundation wall installation (Chen et al., 2010), (3) a work breakdown structure (WBS) matrix based management system to increase communication and transparency surrounding interfaces which was used on a 35 km long mass rapid transit (MRT) line in Singapore (Chua and Godinot, 2006), (4) a network based interface maps (NBIM) approach for improving construction processes and minimizing rework and total project duration which was applied on a Taiwanese construction office building project (Lin, 2009), and (5) a generalized process-based approach for IM in mega projects which is being developed (Shokri et al., 2012) . Although there are some systematic approaches to IM, their flexibility, and therefore their lack of application specificity impedes their widespread adoption. As part of a research program to identify, standardize and establish the definitions and best practices of IM, sponsored by the Construction Industry Institute (CII), this study will deliver an analysis of the current state of IM in construction mega projects. RESEARCH METHOD Taking into account the increasing scale and complexity of capital projects and the necessity of effective management of several stakeholders throughout the project life cycle, IM practices seems to be a growing field in construction industry. 2268 Construction Research Congress 2014 ©ASCE 2014 To address this increasing need, a Research Team (RT 302) is initiated within the Construction Industry Institute (CII) in 2012, including seventeen industrial experts, representing owners and contractors, and four academic team members. The objective of RT 302 is to investigate the potential answers to this essential question: “What practices, techniques, and processes are most effective for improving the critical interfaces among globally dispersed project teams, multiple project partners, and an increasingly diverse labour force?” To address this question, the first step of the research was to define a set of fundamental definitions for IM in construction industry. Then, the current state of IM in constructions projects was studied through developing a comprehensive questionnaire and preforming several face to face and phone interviews. Interface Management Definition Despite the growing need for IM practices in mega construction projects, there are no commonly agreed-upon definitions for IM and its elements. Therefore, the first effort of this research study was to develop the fundamental definitions for different elements of IM, which are listed as follows: Interface Management: Interface Management is the management of communications, relationships, and deliverables among two or more interface stakeholders. Interface Stakeholders: A stakeholder involved in a formal interface management agreement within an interface management plan for a project. Interface/Interface Point (IP): An interface point is a soft and/or hard contact point between two interdependent interface stakeholders. An interface point is also a definition of part of the project’s scope split as defined by project documents. Interface Agreement (IA): A formal and documented communication between two interface stakeholders, including the deliverable description, need dates, and required actions. Interface Action Items (IAI): Interface action are the tasks/activities that are performed to provide the agreement deliverables defined in each interface agreement. Figure 3 illustrates the hierarchy and relation between elements of an IM system (Shokri et al. 2011). Data Gathering Once the IM definitions are defined, to address the proposed essential question, the team collected useful data from diverse case projects with and without formal IM. For data gathering purpose, a questionnaire was developed. The first part of questionnaire is dedicated to collecting the projects’ general information, and the second part is for studying the status of these projects with respect to IM practices, if they adopt IM. Otherwise, the projects are studied according to their general practices to identify the mutual expectations, liaison with project schedule and conflict resolution around them. The research team interviewed 37 projects so far, from different sectors of the industry, with various sizes, organizational structures and 2269 Construction Research Congress 2014 ©ASCE 2014 2270 geographical distributions. Fifteen (41%) of these projects adopted formal IM practices within their management processes. Figure 3. Hierarchy of Interface Management Elements Projects General Characteristics and IM Adoption The interviewed projects were studied according to several characteristics, such as project nature and type, number of execution locations, prime contractors and interface stakeholders. Then, the correlation of these factors and IM adoption was investigated. The majority of interviewed projects were greenfield projects (69%), from different construction sectors, including building and industrial sectors. However, a descriptive analysis of interview results illustrated the projects with formal IM were all from the industrial sector, including oil exploration/production, oil refining, metals refining/processing, and power generation (Figure 4). It should be noted that some projects fall into more than one category. 9 8 (73%) 8 (89%) IM Adoption by Project Type 8 7 Don't Practice IM 1 (100%) 1 (100%) 1 (100%) 3 (27%) 1 (100%) 2 (67%) 3 (100%) 2 (100%) 1 (33%) 2 1(100%) 3 1 (11%) 3 (60%) 4 2 (40%) 5 1 Nuclear Environmental Control System Mining Oil Exploration/Produc tion Dam Metals refining/Processing Natural Gas Processing Staduim Power Generation Oil Refining 0 Chemical Mfg Number of Projects Practice IM 6 Figure 4. IM Adoption With Respect To Project Type Construction Research Congress 2014 ©ASCE 2014 2271 These projects were also studied according to their entire dollar value. In general, the projects ranged from $100 million to over $10 billion. However, the analysis of interview results illustrated that almost 90% of the projects with formal IM have values over one billion dollars (Figure 5). It should be noted that some projects did not report their cost due to proprietary reasons. IM Adoption by Project Dollar Value 10 (77%) 12 8 (89%) 7 (88%) 8 Practice IM 6 1 (11%) 2 2 (100%) 4 3 (23%) 3 (100%) Don't Practice IM 1 (12%) Number of Projects 10 0 <$500M $500-$1B $1B-$5B Value ($) $5B-$10B >$10B Figure 5. IM Adoption With Respect To Entire Project Dollar Value The correlation analysis also showed that project dollar value was highly correlated with adoption of formal IM (Table 1). Furthermore, project dollar value was positively correlated with the number of stakeholders and the number of prime contractors, and the projects with formal IM were generally more complex in terms of their organizational structure, geographical distribution, number of involved interface stakeholders and prime contractors. Number of Interface Stakeholders Number of Prime Contractors Project Dollar Value IM Adoption Table 1. Correlation between Project Dollar Value, Characteristics, and IM Adoption 0.6391 0.4712 0.3462 1. Correlation is significant at the 0.05 level 2. Correlation is significant at the 0.01 level Projects Interface Complexity and Risk Factors and IM Adoption The team identified 17 characteristics that contribute to the interface complexity and risk of the projects. These factors are: cost, schedule, scope, execution risk, Joint Ventures, technology, large (or Excessive) number of suppliers / Construction Research Congress 2014 ©ASCE 2014 2272 subcontractors, multiple engineering centers, government, multiple EPCs, purchase of engineered items, multiple languages, lack of previous experience of collaboration with one or more of other contactors, use of dissimilar design codes and software packages for design documents/drawings between contractors, poorly-defined battery limits, requirements and responsibilities of the involved parties. Throughout the interviews, these factors were ranked by the interviewees in terms of their contribution to the interface complexity and risk of their projects. In general, cost, schedule, execution risk, scope and poorly defined requirements of the involved parties were considered the top five ones. However, the detailed descriptive analysis of these factors illustrated two significant factors which were ranked differently by the companies who practiced formal IM versus the ones who didn’t: Multiple EPCs: this factor was ranked higher value with the companies with formal IM. Therefore, it could be considered as an important factor to implement IM, with the objective of reducing the project interface complexity and risk. Lack of previous experience of collaboration with one or more of other contactors: this factor was ranked higher value with the companies without formal IM. This could indicate that by implementing an IM practice in a project, the involved stakeholders have more formalized channels of communication and collaboration, rather than only relying on previous working experience with each other. Figure 6 illustrates the descriptive analysis of important interface complexity and risk factors, according to the projects with and without formal IM. Contribution to Interface Complexity and Risk - With Formal IM vs. Without Formal IM 9 8 Average contribution 7 6 5 4 3 2 Practice IM Don't Practice IM 1 poorly defined responsibilities poorly defined requirements poorly defined battery limits use of dissimilar design codes Lack of previous experience multiple languages Multiple EPC government Tech Exec. Risk scope schedule cost 0 ProjectInterface Complexity and Risk Factors Figure 6. Contribution to Interface Complexity and Risk of Project IM Implementation IM Attributes Industry leaders in construction mega projects believe that IM aims to improve alignment between parties and reduce project issues and conflicts (Archibald, 1992). Different attributes of an IM system assist achieving this objective. Construction Research Congress 2014 ©ASCE 2014 2273 These factors are listed here, with respect to the importance ranked by the interviewees: Definition of deliverables Definition of roles and responsibilities Quality and Clarity of information flow Timely flow of information Agreeable deadlines Managed collaboration Responsibility allocation Knowledge exchange Traceability IM Implementation Phase The early implementation of IM helps the projects to identify potential risk sources and mitigate them. The interviewed projects were studied according to their representative life cycle (Figures 1 and 2), and the phase that IM should be implemented. Table 2 shows the summary of analysis. According to the analysis, majority of interviewed project had fast track life cycle, and Front End Planning (FEP), which includes feasibility, concept and detailed scope, was the most selected phase to adopt IM, identify interface points, identify and assign roles and responsibilities accordingly. Concept Detailed Scope Design Construction Commissioning & Start-up Operation Linear life cycle (22%) Fast Track life cycle (78%) Feasibility Table 2. Summary of Interview Results on IM initiation Phase 12% 10% 44% 35% 33% 34% 11% 14% 0% 7% 0% 0% 0% 0% CONCLUSION Although Interface Management is a growing paradigm in mega project management practices, there are not agreed-upon definitions nor well-defined processes. As part of a research program to identify and establish the definitions and best practices of IM, a Research team (RT 302) is founded including several industrial and academic team members to address this issue by studying the current state of IM in construction industry. For this purpose, the team developed a questionnaire and interviewed 37 projects, considering the project general characteristics, interface complexity and risk factors, and their impact on adopting formal IM in the project. The analysis of interview results illustrated that IM was mainly implemented in industrial projects. In addition, formal IM was more often adopted in projects with higher value, with more complex organizational structure. Construction Research Congress 2014 ©ASCE 2014 Throughput the interview, several factors that may affect the project interface complexity and risk were also studied. According to the interviewees, cost, schedule, execution risk, scope, and the poorly defined requirement were the top 5 factors. In addition to defining the elements of IM and their inter-relationships, several attributes of a formal IM practice were identified: definition of deliverables, definition of roles and responsibilities, quality and clarity of information flow, timely flow of information, agreeable deadlines, managed collaboration, responsibility allocation, knowledge exchange and traceability. 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