P1-101 Sludge Dewatering & Odor Control At Plant No. 1 Orange County Sanitation District HEI Project No. 181301 HEI Submittal #16080-03-00 OCSD Submittal #16080-003A Submittal Data Regarding: SPECIFICATION SECTION 16080-1.4.D/3.3 NETA Test Forms (Tests Performed by Testing Organization) It is hereby certified that the equipment/material shown and marked in this submittal is that proposed to be incorporated into the project. It is in compliance with the contract drawings and specifications and can be installed in the allocated spaces. Helix Electric, Inc. Project No. 181301 April 13, 2016 Revision 0 Barrett Robinson – Project Manager P.O. Box 85298 • San Diego, CA 92186-5298 • (858) 535-0505 • FAX (858) 535-0757 6795 Flanders Drive • San Diego, CA 92121-2903 April 13, 2016 Mike Munden W.M. Lyles Co. 42142 Roick Drive Temecula, CA 92590 RE: Sludge Dewatering and Odor Control at Plant 1 (OCSD P1-101) SUBJECT: Helix Submittal 16080-03-00: NETA Test Plan (Tests performed by Testing Organization) Dear Mike, Attached are the example NETA Test Forms, per Spec Section 16080-1.4.D as applicable to Spec Section 16080-3.3 “TESTS REQUIRED TO BE PERFORMED BY TESTING ORGANIZATION”. The following notes are related to the Specification Review: Note 1: This testing plan includes an estimated schedule/duration and sequencing of the testing, as previously reviewed with OCSD. As discussed in the 4/7/16 pre-submittal review meeting with OCSD, tests performed by the Contractor, including Circuit and Cable Testing (600V and below) and LowVoltage Motor Testing will be submitted separately. Note 2: As discussed in the 4/7/16 pre-submittal review meeting with OCSD, the VFD’s, UPS System, and Motors (above 20HP) will be submitted separately, as there is overlap between the Vendor Startup procedures and the steps outlined in the NETA Standards. Please contact me at 310-318-4063 if any questions arise during the review of this submittal. Sincerely, Barrett Robinson Project Manager P.O. Box 85298 • San Diego, CA 92186-5298 • (858) 535-0505 • FAX (858) 535-0757 6795 Flanders Drive • San Diego, CA 92121-2903 Section 16080 ELECTRICAL TESTING PART 1 - GENERAL 1.1 THE REQUIREMENT A. This Specification defines electrical equipment testing responsibilities for the CONTRACTOR. B. The CONTRACTOR shall provide an independent, third-party InterNational Electrical Testing Association (NETA) testing organization to perform electrical testing described herein based on the 2009 Edition of the InterNational Electrical Testing Association Standard for Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems. C. The CONTRACTOR is responsible for performing all tests listed herein that does not require the use of the testing organization. D. The CONTRACTOR shall furnish all tools, equipment, material, and supplies and perform all labor required to perform electrical tests as indicated on the Contact Documents and specified herein. E. The CONTRACTOR shall include electrical testing in the construction schedule. 1.2 RELATED WORK SPECIFIED ELSEWHERE A. The requirements of the following sections and divisions apply to the Work of this section. Other sections and divisions, not referenced below, shall also apply to the extent required for proper performance of this Work. 1. Section 01300, Contractor’s Construction Schedule and Reports 2. Section 01810, Commissioning 3. Division 11, Equipment, applicable sections 4. Division 16, Electrical, applicable sections 5. Division 17, Instrumentation and Control, applicable sections 1.3 REFERENCE SPECIFICATIONS, CODES AND STANDARDS A. All Work specified herein shall conform to or exceed the applicable requirements of the referenced portions of the following publications to the extent that the provisions thereof are not in conflict with other provisions of these Specifications. B. Comply with the applicable editions of the following codes, regulations, and standards: 1. Codes and Standards: 29 CFR 1910 Code of Federal Regulations, Title 29, Part 1910, U.S. Occupational Safety and Health Standards (OSHA) CCR California Code of Regulations, Title 8, Div. 1, Chap. 4, Subchap. 5, Electrical Safety Orders NFPA 70 National Electrical Code (NEC) NFPA 70E Standard for Electrical Safety In the Workplace Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED ELECTRICAL TESTING 16080-1 2. Industry Standards: IEEE 43 Recommended Practice for Resistance of Rotating Machinery NETA Standard for Technicians NETA Standard for Acceptance Testing Specifications Certification of Testing Insulation Electrical Testing 3. Other Standards: ANSI American National Standards Institute IEEE Institute of Electrical and Electronics Engineers NEMA National Electrical Manufacturers Association NETA InterNational Electrical Testing Association NFPA National Fire Protection Association NIST National Institute of Standards and Technology C. Comply with the applicable reference Specifications as directed in the General Requirements and Additional General Requirements. 1.4 SUBMITTALS A. Submittals shall be made in accordance with the General Requirements, Additional General Requirements and as specified herein. B. Testing Organization Qualifications C. The CONTRACTOR shall submit for ENGINEER’s acceptance the qualifications of the testing organization and testing personnel to demonstrate that they comply with the requirements as described above. Note 1 D. Testing Plan: 1. The CONTRACTOR shall submit for ENGINEER’s acceptance a testing plan for each electrical item. Equipment tested by the testing organization and equipment tested by the CONTRACTOR’s testing personnel shall be included in Testing Plan. 2. The testing plan shall detail the type, schedule and duration of each test. The testing plan shall, as a minimum, include a description of test, identify tools required, construction power required, the state of installation of the equipment to be tested, and any safety issues. E. Test Reports: 1. Three bound copies of the certified test reports shall be submitted to the ENGINEER at the completion each test. The final report shall be signed and shall include the following information: a. Summary of the project b. Description of equipment tested and OCSD Tag Number c. Visual inspection report d. Description of tests e. Test results f. Conclusions and recommendations g. Appendix including appropriate test forms ELECTRICAL TESTING 16080-2 Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED h. Identification of test equipment used i. Device setting values j. Tester’s name and date of test F. Protective Device Setpoint and Arc Flash Request: 1. The CONTRACTOR shall request from the ENGINEER the adjustable/programmable protective device settings and available arc flash hazard information after all applicable electrical equipment submittals have been accepted. 2. The submittal shall request all adjustable/programmable settings for each piece of equipment including settings for time, current, voltage, frequency, power factor, ground detection, transformer tap, etc. 3. The submittal shall be in each respective equipment manufacturer’s format and each set point shall be included. 1.5 QUALITY ASSURANCE A. General: 1. Comply with the requirements specified herein and the applicable reference Specifications of the General Requirements and Additional General Requirements. B. Test Instrumentation: 1. The testing organization and CONTRACTOR shall have a calibration program that ensures that all applicable test instruments are maintained within rated accuracy. The accuracy shall be directly traceable to NIST Standards. Dated calibration labels shall be visible on all test equipment, and up to date records and calibration instructions shall be maintained for each test instrument. The calibrating standard shall be of a higher accuracy than that of the instrument tested. 2. All testing shall be done using the proper test equipment. Megohmmeters, ohmmeters, and dc high-potential test sets from such manufacturers as Biddle, Associated Research, Hipotronics, and AEMC, Or Equal shall be acceptable for use in performing insulation resistance and high-potential tests. C. Testing Organization: 1. The testing organization shall be an independent, third party entity which shall function as an unbiased testing authority, professionally independent of the manufacturers, suppliers, and installers of equipment or systems being evaluated. 2. The testing organization shall be regularly engaged in testing of electrical equipment devices, installations, and systems. 3. The testing organization shall use technicians who are NETA-certified and regularly employed for testing services. 4. The testing organization shall be a current NETA-accredited company. 5. Technicians performing electrical tests and inspections shall be trained and experienced concerning the apparatus and systems being evaluated. 6. Technicians shall be certified in accordance with NETA Standard for Certification of Electrical Testing Technicians. Each on-site crew leader shall hold a current certification, Level III or higher in electrical testing. PART 2 - PRODUCTS (NOT USED) Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED ELECTRICAL TESTING 16080-3 PART 3 - EXECUTION Comply 3.1 GENERAL A. Prior to testing equipment including cable, the equipment shall be installed and secured per the manufacturer’s recommendations, the Contract Documents. A minimum of ten days in advance, the CONTRACTOR shall provide a notice to the ENGINEER for inspection of installation. ENGINEER's acceptance of installation shall be obtained prior to the commencement of any testing. B. The CONTRACTOR shall update the testing schedule showing daily work projected a minimum of three weeks into the future. C. The CONTRACTOR shall provide a minimum of seven days notice to the ENGINEER for the scheduling of any testing. D. The CONTRACTOR shall provide the testing organization-approved manufacturers’ documentation of all equipment. E. The CONTRACTOR, in the event a retest is required due to failure of equipment, adverse testing conditions, or method of installation, shall schedule the retest. Any impact to schedule shall be borne by the CONTRACTOR. F. All tests that are required to be performed, whether done by the CONTRACTOR or by the testing organization shall be in accordance with NETA Standard for Acceptance Testing Specifications. G. High-potential tests shall not be repeated without authorization by the ENGINEER. H. Test and inspection records shall be submitted to the ENGINEER no later than thirty days after completion of the individual test and prior to energizing of equipment. I. All tests shall be performed with the equipment or material de-energized, except where otherwise specifically required by the nature of the test. J. All items not in conformance with the requirements of this Specification shall be noted on an Electrical Punchlist Record for correction by the CONTRACTOR. K. The ENGINEER may, during start-up and check-out of electrical equipment, perform additional testing functions, wiring check-out, operational compliance certification, etc. to satisfy that the equipment meets the Contract requirements. The CONTRACTOR shall be responsible for correcting deficiencies revealed by the testing. Note 1 3.2 TESTS NOT REQUIRED TO BE PERFORMED BY THE TESTING ORGANIZATION A. Tests listed herein are to be performed by the testing organization or the CONTRACTOR’s staff. The tests are not substitutions for tests required to be performed by the testing organization but are additional or complimentary tests. B. Upon completion of various phases of the project, electrical equipment and wiring and cabling systems shall be inspected and tested in accordance with this Specification. All testing shall be in accordance with the applicable ANSI, IEEE, NETA, NEMA, or other national standard, and in accordance with the specific manufacturer's instruction bulletins or other literature supplied with the equipment to be tested, and the test equipment manufacturer's operating instructions. ELECTRICAL TESTING 16080-4 Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED C. The CONTRACTOR shall check all equipment for proper mechanical adjustment and freedom of operation. All electrical equipment, both pre-wired and field-wired shall be field-tested for functional operation, including all intended modes and sequences of operation. This shall include switches, relays, non-adjustable circuit breakers, contactors, etc., including control interlock and sequence circuits. All necessary adjustments shall be made on apparatus in accordance with the manufacturer's instructions and design requirements. Alarm systems and circuits shall be tested by manually operating the initiating devices. Relays and control components that may prove to be functioning incorrectly or otherwise appear to be unreliable shall be repaired or replaced as necessary. An electrical system will not be accepted until it is tested in its entirety and the results reported to and accepted by the ENGINEER. D. Circuit and Cable Testing: 1. Power, Control and Lighting Circuits - 600 V and Below. The CONTRACTOR shall perform continuity checks of all power, control and lighting cables and wires, including each conductor of multiconductor and multipair cables. Continuity checks shall be done prior to termination of cables and any testing organization tests. a. The CONTRACTOR shall visually check all wire and cable connections, verify wire numbers, and verify that the actual wiring conforms to the Drawings. b. Each power cable shall be tested to ensure proper phase identification. c. The conductor ends shall be cleaned and guarded for personnel safety during testing. Circuits in the immediate vicinity that are not under test shall be grounded. d. Prior to performing insulation resistance tests on cables, the CONTRACTOR shall verify that they are not connected to any solid state devices, transformers, or capacitors. e. The CONTRACTOR shall perform insulation resistance tests on all 600 V power and control cables. Each conductor in a multiconductor or multipair cable or conduit shall be tested against ground with the conduit and/or all others conductors connected to ground. Motor feeder circuits shall be tested with motors disconnected and the controller open. Motor control circuits shall be tested with control stations and overcurrent devices connected. Lighting panelboard main feeder circuits, including lighting panelboard and transformer, shall be tested with the branch circuit breakers open. Testing shall be for one minute using 1000 V dc. Values of insulation resistance less than 50 megohms shall not be acceptable. f. Branch lighting circuits containing lamp holders and receptacles do not require an insulation resistance test. Lighting branch circuits require only functional tests; any insulation problems should be revealed by this test. g. The CONTRACTOR shall check all ac and dc control circuits for short circuits and extraneous grounds. h. The CONTRACTOR shall perform functional tests of all power, control and lighting circuits. Alarm conditions shall be simulated for each alarm and control point, and alarm indicators shall be checked for proper operation. All control circuits shall function as intended by the Contract Documents. Metering and indication lights for motors shall be checked for proper operation. All lighting panels, circuits and fixtures, power panels, circuits, and receptacles shall be tested for proper operation. i. The ENGINEER shall be notified if minimum insulation resistance values are not obtained. Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED ELECTRICAL TESTING 16080-5 2. Instrumentation, Signal and Alarm Circuits - 300 V and Below: a. The CONTRACTOR shall perform continuity checks of all instrumentation, signal and alarm cables and wires, including each conductor of multiconductor and multipair cables. Continuity checks shall be done prior to termination of cables. b. The CONTRACTOR shall visually check all wire and cable connections, verify wire numbers, and verify that actual wiring conforms to the Drawings. c. Prior to performing insulation resistance tests on cables, verify that they are not connected to any solid-state devices. d. The CONTRACTOR shall perform insulation resistance tests on all instrumentation, signaling and alarm cables. Each conductor in a multiconductor or multipair cable or conduit shall be tested against ground with the conduit, shield and/or all other conductors connected to ground. Testing shall be for one minute using 500 V dc. Values of insulation resistance less than 50 megohms shall not be acceptable. e. Alarm conditions shall be simulated for each alarm and control point, and alarm indicators checked for proper operation. f. The CONTRACTOR shall check all ac and dc instrumentation, signaling and alarm circuits for short circuits and extraneous grounds. g. The ENGINEER shall be notified if minimum insulation resistance values are not obtained. h. The CONTRACTOR shall perform a functional test of all electrical signaling and alarm systems. E. Low-Voltage Motor Testing: 1. Motor Tests Prior to Energization: a. The following tests shall be conducted prior to starting motors for all motors 3 horsepower and larger but smaller than 20 horsepower: 1) Compare equipment nameplate with the Contract Documents. 2) Inspect physical and mechanical condition. 3) Inspect anchorage, alignment, and grounding. 4) Perform insulation resistance tests in accordance with IEEE 43 of all motor windings before connecting power cables to motors. Test duration shall be one minute. Insulation resistance shall be a minimum of 50 megohms at 20 degrees C at test voltage of 1000 V dc. 5) Inspect bolted electrical connections for high-resistance using the calibrated torque-wrench method in accordance with manufacturer’s published data. 6) Check all bearings to see if they are properly filled with oil or grease. 7) Check coupling alignment and shaft end play. 8) Rotate the motor shaft by hand or bar to ensure it is free to rotate. ELECTRICAL TESTING 16080-6 Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED 2. Uncoupled Run Tests: a. In addition to the NETA motor tests described in this Specification, the CONTRACTOR shall conduct the following test on all motors 20 horsepower and larger: 1) All motors shall be run uncoupled for a minimum period of 2 (two) hours for motors above 100 horsepower and 30 minutes for motors 100 horsepower and below before the driven equipment is placed in service. While running, motors shall be observed for any unusual conditions, such as vibration, noise, and excessive winding or bearing temperature rise. 2) During or immediately after starting motors, the following shall be checked: a) Shaft rotation (care shall be taken to ensure proper rotation on all equipment). b) Bearing lubrication and temperature. c) Excessive vibration. Vibration shall be checked with a vibrometer before mechanical connection to the driven machine. One reading shall be taken on the motor drive end shaft adjacent to the bearing housing or on the bearing housing. Vibration displacement in mils (peak-to-peak) and velocity in inches per second shall be measured and recorded. Maximum velocity shall not exceed those shown in NETA and deflection shall not exceed the readings shown in the following table: Speed (RPM) Deflection (Mils) Comply, 3.3 as Noted 3600 1800 1200 900 600 300 1.0 1.5 2.0 2.5 3.0 3.5 TESTS REQUIRED TO BE PERFORMED BY TESTING ORGANIZATION A. Prior to testing equipment including cable, the equipment shall be installed and secured per the manufacturer’s recommendations and the Contract Documents. All terminations required for NETA testing shall be complete. A minimum of ten days in advance, the CONTRACTOR shall provide a notice to the ENGINEER for inspection of installation. ENGINEER’s acceptance of installation shall be obtained prior to the commencement of any testing. B. Subsequent to acceptance of installation by the ENGINEER, the CONTRACTOR shall provide a minimum of ten days notice of third party testing. Energizing of tested equipment is at the discretion of the “OCSD” (ENGINEER) and will not take place until passed and documented by the testing organization and reviewed by the ENGINEER. The entire electrical system shall be tested before energization. If functional testing requires power, the CONTRACTOR shall provide temporary power for that purpose. All testing shall be completed prior to equipment start up. C. All references to NETA in this Specification section are referring to NETA Standard for Acceptance Testing Specifications. D. The following tests shall be performed by the testing organization and witnessed by the ENGINEER: 1. Switchgear and Switchboard Assemblies: Perform all inspection and tests, including all optional tests, listed in Section 7.1 of NETA on all Medium-Voltage Switchgear, and Low-Voltage Switchgear Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED ELECTRICAL TESTING 16080-7 2. Transformers, Dry-Type, Air-Cooled: Perform all inspection and tests, including all optional tests, listed in applicable Sections 7.2.1.1 or 7.2.1.2 of NETA on all dry type transformers. 3. Transformers, Liquid-Filled: Perform all inspection and tests, including all optional tests, listed in Section 7.2.2 of NETA on all liquid-filled transformers. 4. Cables, Medium-Voltage: Perform all inspection and tests, not including optional tests, listed in Section 7.3.3 of NETA on all medium-voltage cable including cable bus. 5. Circuit Breakers, Air, Insulated-Case/Molded-Case: Perform all inspection and tests, including all optional tests, listed in Section 7.6.1.1 of NETA on all insulatedcase/molded-case circuit breakers 100 A frame and higher. 6. Circuit Breakers, Air, Low-Voltage Power: Perform all inspection and tests, including all optional tests, listed in Section 7.6.1.2 of NETA on all low-voltage power circuit breakers. 7. Circuit Breakers, Vacuum, Medium-Voltage: Perform all inspection and tests, including all optional tests, listed in Section 7.6.3 of NETA on all medium-voltage circuit breakers. 8. Protective Relays, Electromechanical and Solid-State: Perform all inspection and tests, including all optional tests, listed in Section 7.9.1 of NETA on all electromechanical and solid-state protective relays. 9. Protective Relays, Microprocessor-Based: Perform all inspection and tests listed in Section 7.9.2 of NETA on all microprocessor-based protective relays. 10. Instrument Transformer: Perform all inspection and tests, including all optional tests, listed in Section 7.10 of NETA on all instrument transformers (CTs, CPTs and PTs). 11. Metering Devices, Microprocessor-Based: Perform all inspection and tests listed in Section 7.11 of NETA on all metering devises including power monitors. 12. Grounding Systems: Perform all inspection and tests listed in Section 7.13 of NETA on grounding system. 13. Ground-Fault Protection Systems, Low-Voltage: Perform all inspection and tests listed in Section 7.14 of NETA on all ground fault protection systems. Note 2 14. Rotating Machinery, ac Induction Motors and Generators: Perform all inspection and tests, including all optional tests, listed in Section 7.15.1 of NETA on all lowvoltage ac motors 20 HP and larger. 15. Motor Control, Motor Starters, Low-Voltage: Perform all inspection and tests, including all optional tests, listed in Section 7.16.1.1 of NETA on all motor starters. For item 7.16.1.1.6 “Perform operational tests by initiating control devices,” the starter control devices (selector switches, pushbuttons, relays, pilot lights, etc.) and motor control wiring shall be tested by simulating field device controls or signals at starter terminal blocks to simulate actual control functionality. Control functionality is again checked during ORT testing as described in Section 01810, Commissioning, utilizing actual field devices. 16. Motor Control, Motor Control Centers, Low-Voltage: Perform all inspection and tests, including all optional tests, listed in Section 7.16.2.1 of NETA on all MCCs. ELECTRICAL TESTING 16080-8 Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED Note 2 17. Adjustable Speed Drives: Perform all inspection and tests, including all optional tests, listed in Section 7.17 of NETA on all Variable Frequency Drives except for Section 7.17.2.7 which shall be performed by the manufacturer. For item 7.17.2.8 “Perform operational tests by initiating control devices, the VFD control devices (selector switches, pushbuttons, relays, pilot lights, etc.) and motor control wiring shall be tested by simulating field device controls or signals at starter terminal blocks to simulate actual control functionality.” Control functionality is again checked during ORT testing as described in Section 01810, Commissioning, utilizing actual field devices. 18. Direct Current Systems, Batteries: Perform all inspection and tests, listed in applicable subsection of Section 7.18.1.1 of NETA on all batteries for UPS systems, Engine-generators and switchgear systems. 19. Direct Current Systems, Battery Chargers: Perform all inspection and tests, including all optional tests, listed in Section 7.18.2 of NETA on all battery chargers UPS systems, and switchgear systems. 20. Surge Arrestors, Low-Voltage: Perform all inspection and tests listed in Section 7.19.1 of NETA on all low-voltage surge protection devices.] 21. Surge Arrestors, Medium-Voltage: Perform all inspection and tests listed in Section 7.19.2 of NETA on all medium-voltage surge protection devices. Note 2 22. Emergency Systems, Uninterruptible Power Systems: Perform all inspection and tests listed in Section 7.22.2 of NETA on all UPSs. 23. Emergency Systems, Automatic Transfer Switches: Perform all inspection and tests listed in Section 7.22.3 of NETA on all ATS’s and Manual Bypass Switches. 3.4 SETTING and TESTING OF ADJUSTABLE/PROGRAMMABLE PROTECTIVE DEVICES A. The ENGINEER will provide settings within thirty days after CONTRACTOR’s “Protective Device Setpoint and Arc Flash Request” and all protective device data/manual submittal. B. The testing organization shall set/program and test the adjustable/programmable protective devices in the field according to applicable NETA and manufacturer’s requirements. C. CONTRACTOR shall provide all software and hardware required to set or program devices. D. The protective devices shall be tested for operation after setting and programming. 3.5 ARC FLASH A. The ENGINEER will provide arc flash levels within thirty days after CONTRACTOR’s “Protective Device Setpoint and Arc Flash Request” submittal. B. The CONTRACTOR shall provide and install labels on the project electrical equipment for personnel protective clothing requirements to comply with arc flash hazard sign installation requirements as specified in NEC Article 110.16 “Flash Protection’ and NFPA 70E. C. Arc flash labels shall be installed at all the locations specified below: 1. One on the front near the main equipment nameplate. 2. One at the back in the middle section of the lineup (if rear is accessible) 3. One at each end of the equipment lineup (if the ends are accessible). Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED ELECTRICAL TESTING 16080-9 3.6 ATTACHMENTS Attachment A- Arc Flash Label Template. ****** ELECTRICAL TESTING 16080-10 Sludge Dewatering and Odor Control at Plant 1 Project No. P1-101 CONFORMED Equip Group P1‐101 NETA TESTING SEQUENCE Equipment Description Group 1 (Silos) MCC‐SHH (and equipment fed) (Tested in 2 phases) Group 2 (12KV & DC Control) 12KV Energization** Group 3 (480V SWGR) Energization & EPSET** Single Line Duration E6‐6001/6002 3 days 12KV Electrical Service Center Breaker 110B* 12KV SWGR CT's Installation & Test (A side)* 12KV SWGR CT's Installation & Test (B side)* HI‐POT 12KV FEEDERS H15L901/A* HI‐POT 12KV FEEDERS H15L903 & H15L907 HI‐POT 12KV FEEDERS H15L902/A* HI‐POT 12KV FEEDERS H15L904 & H15L908 12KV SWGR QA (Breakers, Relays, Meters) 12KV SWGR QB (Breakers, Relays, Meters) 125VDC Battery System TFR‐Q01, TFR‐Q51 TFR‐Q02, TFR‐Q52 E0‐6001 E0‐6001 E0‐6001 E5‐6001 E5‐6001 E5‐6002 E5‐6002 E5‐6001 E5‐6002 E5‐6028 E5‐6003/6004 E5‐6005/6006 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 2 Days 2 Days 1 day 1 Day 1 Day Energize 12KV SWGR w/ Feeder Breakers LOTO E5‐6001‐6002 1 Day 480V SWGR QA‐A/B (Breakers, Relays, Meters) 480V SWGR QC‐A/B (Breakers, Relays, Meters) E5‐6003/6004 3 Days E5‐6005/6006 3 days 480V SWGR Energization & EPSET E5‐6003‐6006 5 days E5‐6027 4 days Group 4 UPS System (including vendor startup) E5‐6007 1 day (UPS & Drives) Thickening Centrifuge Main/Scroll Drives E5‐6008 1 day *** Dewatering Centrifuge Main/Scroll Drives E5‐6011/6012 3 days MCC‐SHA (and equipment fed) E5‐6013/6014 3 days MCC‐SHB (and equipment fed) Group 5 E5‐6015 3 days MCC‐SHC (and equipment fed) (MCC's & E5‐6016/6017 3 days MCC‐SHD (and equipment fed) associated E5‐6018/6019 3 days MCC‐SHE (and equipment fed) equipment)*** E5‐6020 3 days MCC‐SHF (and equipment fed) E5‐6021/6022 4 days MCC‐SHG (and equipment fed, including ATS's) E11‐6001 1 day Switchgear F Modifications* E3‐6001 1 Day MCC‐SDD Modifications (SDD‐435/436)* Group 6 E3‐6002 1 Day MCC‐SDE Modifications (SDE‐423/424/425/426)* (Existing 480V E4‐6001 1 Day MCC‐SDB Modifications (SDB‐427/428)* MCC/SWGR E11‐6005 1 day MCC‐FA Modifications* Mods)*** E11‐6006 1 day MCC‐NB Modifications* E14‐6002 1 day MCC‐QB Modifications* *Coordinated shutdown required **Energization following Approval of NETA Testing and Relay Settings of upstream equipment. Downstream equipment to remain LOTO. ***UPS, VFD's & MCC's to be energized following approval of NETA Testing on case‐by‐case basis. 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 SWITCHBOARD INSPECTION REPORT CLIENT EPS JOB NUMBER TESTING SPECIFICATIONS Acceptance LOCATION SWITCHGEAR DESIGNATION Maintenance ENGINEER(S) DATE TEST EQUIPMENT 1kV Megger CALIBRATION DATES 8/5/2015 NAME PLATE DATA MANUFACTURER VOLTAGE L-L CATALOG NUMBER UL NUMBER SHOP/JOB NUMBER VOLTAGE L-N SUPPLY CURRENT STYLE PHASE WIRE INDOOR SECTION CURRENT NEUTRAL CURRENT OUTDOOR SHORT CIRCUIT INTERRUPTING CURRENT RATINGS MAIN PROTECTIVE DEVICE MINIMUM PROTECTIVE DEVICE SWITCHBOARD SYM SYM ASYM MAIN PROTECTIVE DEVICE CURRENT RATINGS AF ASYM SYM ASYM MAXIMUM AVAILABLE FAULT CURRENT NOTE 1 AS INSPECTION CHECK LIST NETA SECTION 7.1 SWITCHGEAR AND SWITCHBOARD ASSEMBLIES INSPECTION CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED AREA CLEARANCES VERIFY THE UNIT IS CLEAN AND ALL SHIPPING BRACING, LOOSE PARTS AND DOCUMENTATION SHIPPED INSIDE CUBICLES HAVE BEEN REMOVED VERIFY THAT FUSE AND CIRCUIT BREAKER SIZES AND TYPES CORRESPOND TO DRAWINGS AND COORDINATION STUDY AS WELL AS CIRCUIT BREAKER COMM PACKAGES VERIFY THAT CURRENT AND VOLTAGE TRASFORMER RATIOS CORRESPOND TO DRAWINGS VERIFY THAT WIRING CONNECTIONS ARE TIGHT AND WIRING IS SECURE TO PREVENT DAMAGE DURING ROUTINE OPERATION OF MOVING PARTS INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMAL INSPECTION VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMS VERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACES INSPECT INSULATORS FOR EVIDENCE OF PHYSICAL DAMAGE OR CONTAMINATED SURFACES VERIFY CORRECT BARRIER AND SHUTTER INSTALLATION AND OPERATION EXERCISE ALL ACTIVE COMPONENTS INSPECT MECHANICAL INDIDCATING DEVICES FOR CORRECT OPERATION VERIFY THAT FILTERS ARE IN PLACE AND VENTS ARE CLEAR PERFORM VISUAL AND MECHANICAL INSPECTION OF INST XFMR'S IAW SECTION 7.10 PERFORM VISUAL AND MECHANICAL INSPECTION OF SURGE ARRESTERS IAW SECTION 7.19 INSPECT CPT'S FOR PHYSICAL DAMAGE, CRACKED INSULATION, BROKEN LEADS TIGHTNESS OF CONNECTIONS, DEFECTIVE WIRING AND OVERALL GENERAL CONDITION VERIFY CPT PRIMARY AND SECONDARY FUSE OR CIRCUIT BREAKER RATINGS MATCH DRAWINGS VERIFY CORRECT FUNCTIONING OF CPT DRAWOUT DISCONNECTING CONTACTS, GROUNDING CONTACTS AND INTERLOCKS FIELD DATA A PHASE B PHASE C PHASE A-GROUND B-GROUND C-GROUND A PHASE B PHASE C PHASE NOTES: DUCTOR (MILLIOHMS) INSULATION RESISTANCE (1 MIN) 500 VDC A-B B-C C-A DIELECTRIC WITHSTAND FOR 1 MIN AT 2300 VDC NOTES: ALL PHASES NOT UNDER TEST WERE GROUNDED FUNCTIONAL TESTING COMPLETE PERFORM SECONDARY INJECTION TESTING AT 1 AMP AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT PERFORM PRIMARY INJECTION TESTING AT 1 AMP SECONDARY AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT PERFORM SYSTEM FUNCTION TESTS IAW SECTION 8 VERIFY OPERATION OF CUBICLE SWITCHGEAR / SWITCHBOARD SPACE HEATERS PERFORM PHASING CHECKS ON DOUBLE-ENDED OR DUAL-SOURCE SWGR TO INSURE CORRECT PHASING FROM EACH SOURCE NOTES 1. FAULT CURRENT CALCULATED USING THE FOLLOWING FORMULA: A = ACCEPTABLE MEGOHMS GIGOHMS 1000 VDC TRANSFORMER FULL LOADCURRENT TRANSFORMER IMPEDANCE R = NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C = CORRECTED N/A = NOT APPLICABLE 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 SURGE ARRESTER REPORT CLIENT EPS JOB NUMBER LOCATION SWITCHGEAR DESIGNATION ENGINEER(S) DATE TEST EQUIPMENT CALIBRATION DATES NAME PLATE DATA MANUFACTURER VOLTAGE RATING SERIAL NUMBER CATALOG NUMBER MANUFACTURE DATE MCOV RATING STROKE COUNTER READING INSPECTION CHECK LIST CHECK POINT CONDITION NOTES COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND CLEARANCES VERIFY THE ARRESTERS ARE CLEAN VERIFY THE GROUND LEAD ON EACH DEVICE IS INDIVIDUALLY ATTACHED TO A GND BUS / GND ELECTRODE VERIFY THE STROKE COUNTER IS CORRECTLY MOUNTED AND ELECTRICALLY CONNECTED FIELD DATA HIPOT A-GROUND B-GROUND C-GROUND A-GROUND B-GROUND C-GROUND A-GROUND B-GROUND C-GROUND NOTES: 44 KV (P = PASS, F = FAIL) DUCTOR READING FOR GROUND CONNECTIONS VALUES IN MICROHMS INSULATION RESISTANCE A-B B-C MEGOHMS GIGOHMS 5000 VDC NOTES: A = ACCEPTABLE C-A R = NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C = CORRECTED N/A = NOT APPLICABLE MICROPROCESSOR RELAY INSPECTION REPORT CLIENT 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 EPS JOB NUMBER TESTING SPECIFICATIONS Acceptance LOCATION SWITCHGEAR DESIGNATION Maintenance ENGINEER(S) DATE TEST EQUIPMENT 1kV Megger CALIBRATION DATES 8/5/2015 NAMEPLATE DATA RELAY NAME: MODEL NUMBER: STYLE NUMBER: RATED CONTROL VOLTAGE: RELAY FUNTION: FIRMWARE REVISION: SOFTWARE REVISION: SERIAL NUMBER: NETA SECTION 7.9.2.1 VISUAL AND MECHANICAL INSPECTION RECORD MODEL NUMBER, STYLE NUMBER, SERIAL NUMBER FIRMWARE REVISION, SOFTWARE REVISION AND RATED CONTROL VOLTAGE VERIFY OPERATION OF LIGHT-EMITTING DIODES, DISPLAY AND TARGETS CONDITION CLEAN THE FRONT PANEL AND REMOVE FOREIGN MATERIAL FROM THE CASE CHECK TIGHTNESS OF CONNECTIONS VERIFY THAT THE FRAME IS GROUNDED IAW MANUFACTURER'S INSTRUCTIONS SET THE RELAY IAW THE COORDINATION STUDY DOWNLOAD SETTINGS FROM THE RELAY AND COMPARE TO THOSE SPECIFIED IN THE COORDINATAION STUDY OR SITE DOCUMENTATION CONNECT BACKUP BATTERY SET CLOCK IF NOT CONTROLLED EXTERNALLY NETA SECTION 7.9.2.2 ELECTRICAL TESTS INSULATION RESISTANCE (1 MIN) 500 VDC CURRENT CIRCUIT VOLTAGE CIRCUIT 1000 VDC GIGOHMS FUNCTIONAL TESTING COMPLETED APPLY VOLTAGE OR CURRENT TO ALL ANALOG INPUTS AND VERIFY CORRECT REGISTRATION OF THE RELAY METER FUNCTIONS CHECK FUNCTIONAL OPERATION OF EACH ELEMENT USED IN THE PROTECTION SCHEME CHECK OPERATION OF ALL ACTIVE DIGITAL INPUTS CHECK ALL OUTPUT CONTACTS RO SCR'S, PREFERABLY BY OPERATING THE CONTROLLED DEVICE SUCH AS CB, AUX RELAY OR ALARM CHECK ALL INTERNAL LOGIC FUNCTIONS USED IN THE PROTECTION SCHEME FOR PILOT SCHEMES, PERFORM A LOP-BACK TEST TO CHECK THE RECEIVE AND TRANSMIT COMMUNICATION CIRCUITS FOR PILOT SCHEMES, PERFORM SATELLITE SYNCHRONIZED END-TO-END TESTS FOR PILOT SCHEMES WITH DTT, PERFORM TRANSMET AND RECEIVED DTT AT EACH TERMINAL UPON COMPLETION OF TESTIN, RESET ALL MIN/MAX RECORDERS, COMMUNICATIONS STATISTICS, FAULT COUNTERS, SEQUENCE OF EVENTS RECORDER AND ALL EVENT RECORDS AFTER THE EQUIPMNET IS INITIALLY ENERGIZED, MEASURE MAGNITUDE AND PHASE ANGLE OF ALL INPUTS AND COMPARE TO EXPECTED VALUES NOTES A = ACCEPTABLE MEGOHMS R = NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C = CORRECTED N/A = NOT APPLICABLE 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 PANELBOARD INSPECTION REPORT CLIENT EPS JOB NUMBER TESTING SPECIFICATIONS Acceptance LOCATION SWITCHGEAR DESIGNATION Maintenance ENGINEER(S) DATE TEST EQUIPMENT 1kV Megger CALIBRATION DATES 8/5/2015 NAME PLATE DATA MANUFACTURER VOLTAGE L-L CATALOG NUMBER UL NUMBER SHOP/JOB NUMBER VOLTAGE L-N SUPPLY CURRENT STYLE PHASE WIRE INDOOR SECTION CURRENT NEUTRAL CURRENT OUTDOOR SHORT CIRCUIT INTERRUPTING CURRENT RATINGS MAIN PROTECTIVE DEVICE MINIMUM PROTECTIVE DEVICE SWITCHBOARD SYM SYM ASYM MAIN PROTECTIVE DEVICE CURRENT RATINGS AF ASYM SYM ASYM MAXIMUM AVAILABLE FAULT CURRENT NOTE 1 AS INSPECTION CHECK LIST NETA SECTION 7.1 SWITCHGEAR AND SWITCHBOARD ASSEMBLIES INSPECTION CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED AREA CLEARANCES VERIFY THE UNIT IS CLEAN AND ALL SHIPPING BRACING, LOOSE PARTS AND DOCUMENTATION SHIPPED INSIDE CUBICLES HAVE BEEN REMOVED VERIFY THAT FUSE AND CIRCUIT BREAKER SIZES AND TYPES CORRESPOND TO DRAWINGS AND COORDINATION STUDY AS WELL AS CIRCUIT BREAKER COMM PACKAGES VERIFY THAT CURRENT AND VOLTAGE TRASFORMER RATIOS CORRESPOND TO DRAWINGS VERIFY THAT WIRING CONNECTIONS ARE TIGHT AND WIRING IS SECURE TO PREVENT DAMAGE DURING ROUTINE OPERATION OF MOVING PARTS INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMAL INSPECTION VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMS VERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACES INSPECT INSULATORS FOR EVIDENCE OF PHYSICAL DAMAGE OR CONTAMINATED SURFACES VERIFY CORRECT BARRIER AND SHUTTER INSTALLATION AND OPERATION EXERCISE ALL ACTIVE COMPONENTS INSPECT MECHANICAL INDIDCATING DEVICES FOR CORRECT OPERATION VERIFY THAT FILTERS ARE IN PLACE AND VENTS ARE CLEAR PERFORM VISUAL AND MECHANICAL INSPECTION OF INST XFMR'S IAW SECTION 7.10 PERFORM VISUAL AND MECHANICAL INSPECTION OF SURGE ARRESTERS IAW SECTION 7.19 INSPECT CPT'S FOR PHYSICAL DAMAGE, CRACKED INSULATION, BROKEN LEADS TIGHTNESS OF CONNECTIONS, DEFECTIVE WIRING AND OVERALL GENERAL CONDITION VERIFY CPT PRIMARY AND SECONDARY FUSE OR CIRCUIT BREAKER RATINGS MATCH DRAWINGS VERIFY CORRECT FUNCTIONING OF CPT DRAWOUT DISCONNECTING CONTACTS, GROUNDING CONTACTS AND INTERLOCKS FIELD DATA A PHASE B PHASE C PHASE A-GROUND B-GROUND C-GROUND A PHASE B PHASE C PHASE NOTES: DUCTOR (MILLIOHMS) INSULATION RESISTANCE (1 MIN) 500 VDC A-B B-C C-A DIELECTRIC WITHSTAND FOR 1 MIN AT 2300 VDC NOTES: ALL PHASES NOT UNDER TEST WERE GROUNDED FUNCTIONAL TESTING COMPLETE PERFORM SECONDARY INJECTION TESTING AT 1 AMP AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT PERFORM PRIMARY INJECTION TESTING AT 1 AMP SECONDARY AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT PERFORM SYSTEM FUNCTION TESTS IAW SECTION 8 VERIFY OPERATION OF CUBICLE SWITCHGEAR / SWITCHBOARD SPACE HEATERS PERFORM PHASING CHECKS ON DOUBLE-ENDED OR DUAL-SOURCE SWGR TO INSURE CORRECT PHASING FROM EACH SOURCE NOTES 1. FAULT CURRENT CALCULATED USING THE FOLLOWING FORMULA: A = ACCEPTABLE MEGOHMS GIGOHMS 1000 VDC TRANSFORMER FULL LOADCURRENT TRANSFORMER IMPEDANCE R = NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C = CORRECTED N/A = NOT APPLICABLE MEDIUM VOLTAGE VACUUM BREAKER TEST REPORT CUSTOMER: JOB LOCATION: TEST EQUIPMENT: 7925 Dunbrook Road, San Diego, CA 92126 (858) 566-6433 JOB #: Suite G DATE: TESTED BY: CALIBRATION DATE: NAMEPLATE DATA EQUIPMENT LOCATION SWITCHGEAR DESIGNATION FEEDER DESIGNATION MANUFACTURER TYPE VOLTAGE RATING (kV) CURRENT RATING (AMPS) INTERRUPT RATING (KA) SERIAL NUMBER OPERATIONS COUNTER (AF/AL) NETA SECTION 7.6.3.1 VISUAL AND MECHANICAL INSPECTION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING VERIFY THE UNIT IS CLEAN PERFORM ALL MECHANICAL OPERATION TESTS ON THE OPERATIN MECHANISM IAW MANUFACTURER'S PUBLISHED DATA MEASURE CRITICAL DISTANCES SUCH AS CONTACT GAP AS RECOMMENDED BY MANUFACTURER INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY VERIFY CELL FIT AND ELEMENT ALIGNMENT VERIFY RACKING MECHANISM OPERATION VERIFY APPROPRIATE LUBRICATION ON MOVING, CURRENTCARRYING PARTS AND ON MOVING AND SLIDING SURFACES PERFORM TIME-TRAVEL ANALYSIS RECORD AS-FOUND AND AS-LEFT OPERATION COUNTER READINGS NETA SECTION 7.6.3.2 ELECTRICAL TESTS A PHASE VACUUM BOTTLE TEST AT ____kV B PHASE C PHASE A PHASE CONTACT EROSION B PHASE C PHASE A-B B-C INSULATION RESISTANCE AT 1000V WITH THE BREAKER CLOSED (GIGOHMS) C-A A - GND B - GND C - GND A-A INSULATION RESISTANCE AT 1000V WITH THE BREAKER OPEN (GIGOHMS) B-B C-C A PHASE CONTACT RESISTANCE (MICROHMS) B PHASE C PHASE CONTROL WIRING INSULATION RESISTANCE AT 1000 VDC (GIGOHMS) MINIMUM PICKUP VOLTAGE ON TRIP COIL VAC VAC VAC VAC VAC MINIMUM PICKUP VOLTAGE ON CLOSE COIL VAC VAC VAC VAC VAC FUNCTION TESTS COMPLETED VERIFY CORRECT OPERATION OF ANY AUXILIARY FEATURES SUCH AS ELECTRICAL CLOASE AND TRIP OPERATION, TRIKP-FREE, ANTI-PUMP FUNCTION TRIP CIRCUIT BREAKER BY OPERATION OF EACH PROTECTIVE DEVICE. RESET ALL TRIP LOGS AND INDICATORS PERFORM POWER-FACTOR OR DISSIPATION-FACTOR TESTS ON EACH POLE WITH THE BREAKER OPEN AND EACH PHASE WITH THE BREAKER CLOSED PERFORM POWER-FACTOR OR DISSIPATION-FACTOR TESTS ON EACH BUSHING EQUIPPED WITH A POWER-FACTOR CAPACITANCE TAP. IN THE ABSENCE OF A POWER-FACTOR CAPACITANCE TAP, PERFORM HOT-COLLAR TESTS. THESE SHALL BE IAW EQUIPMENT MANUFACTURER'S PUBLISHED DATA PERFORM DIELECTRIC WITHSTAND VOLTAGE TEST PER 7.6.3.2.11 VERIFY OPERATION OF HEATERS TEST INSTRUMENT TRANSFORMERS IAW SECTION 7.10 NOTES: A - ACCEPTABLE N - NEEDS REPAIR C - CORRECTED NA - NOT APPLICABLE NS - NOT IN SCOPE 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6433 MOTOR STARTER TEST REPORT CUSTOMER: JOB LOCATION: TEST EQUIPMENT: JOB #: DATE: TESTED BY: CALIBRATION DATE: NAMEPLATE DATA STARTER SIZE OL CATALOG NUMBER OL RATED AMPS MOTOR HORSEPOWER AMPS MOTOR FULL LOAD AMPS INSPECTION EQUIPMENT LOCATION EQUIPMENT DESIGNATION MANUFACTURER TYPE / STYLE / CAT # DISCONNECT RATED AMPS AMPS HP AMPS CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT FOR PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING VERIFY THE UNIT IS CLEAN INSPECT CONTACTORS MECHANICAL OPERATION INSPECT CONTACTORS GAP, WIPE, ALIGNMENT AND PRESSURE ARE IAW MANUFACTUER'S PUBLISHED DATA VERIFY OVERLOAD ELEMENT RATING IS CORRECT FOR ITS APPLICATION VERIFY FUSE RATING IS ADEQUATE FOR MOTOR PROTECTION INSPECT BOLTED CONNECTIONS WITH DUCTOR, TORQUE WRENCH OR THERMAL IMAGER VERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING AND SLIDING SURFACES A - ACCEPTABLE C - CORRECTED N - NEEDS REPAIR NA - NOT APPLICABLE NS - NOT IN SCOPE FIELD DATA DUCTOR READINGS (MILLIOHMS) INSULATION RESISTANCE (GIGOHMS) OVERLOAD ELEMENT TRIP TEST @300% (SECONDS) A PHASE C PHASE B PHASE CONTROL WIRE INSULATION RESISTANCE (GIGOHMS) CONTACTOR CLOSED A-B B-C A PHASE C-A A - GND B PHASE CONTACTOR OPEN B - GND C - GND C PHASE FUNCTIONAL CHECKS PERFORM OPERATIONAL TEST BY INITIATING CONTROL DEVICES CONROL POWER TRANSFORMER TEST COMPLETED TORQUE CHECKS COMPLETED (IF DUCTOR OR THERMAL SCAN NOT DONE) THERMAL SCAN COMPLETED (IF DUCTOR OR TORQUE CHECKS NOT DONE) NOTES: A-A B-B C-C EXPECTED TIME MIN MAX COMPLETED MOLDED CASE CIRCUIT BREAKER TEST REPORT CUSTOMER: JOB LOCATION: TEST EQUIPMENT: 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6433 JOB #: DATE: TESTED BY: CALIBRATION DATE: TEST DATA EQUIPMENT LOCATION SWITCHGEAR DESIGNATION BREAKER IDENTIFICATION FRAME RATING TRIP RATING MANUFACTURER TYPE COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE AND ALIGNMENT VERIFY THE UNIT IS CLEAN OPERATE THE BREAKER TO INSURE SMOOTH OPERATION INSPECT BOLTED CONNECTIONS WITH DUCTOR, TORQUE WRENCH OR THERMAL INSPECT OPERATING MECHANISM, CONTACTS AND ARC CHUTES IN UNSEALED UNITS PERFORM ADJUSTMENTS FOR FINAL PROTECTIVE SETTINGS IAW THE COORDINATION STUDY A PHASE AMPS AMPS AMPS AMPS AMPS B PHASE AMPS AMPS AMPS AMPS AMPS C PHASE AMPS AMPS AMPS AMPS AMPS SETTING AMPS AMPS AMPS AMPS AMPS A PHASE VAC VAC VAC VAC VAC B PHASE VAC VAC VAC VAC VAC C PHASE VAC VAC VAC VAC VAC A PHASE SEC SEC SEC SEC SEC B PHASE SEC SEC SEC SEC SEC C PHASE SEC SEC SEC SEC SEC INSTANTANEOUS TRIP CURRENT RANGE MILLIVOLT DROP AT 300% FRAME CURRENT RATING LONG TIME DELAY AT 300% RATED CURRENT RANGE A-B B-C INSULATION RESISTANCE AT 1000V WITH THE BREAKER CLOSED (GIGOHMS) C-A A - GND B - GND C - GND INSULATION RESISTANCE AT 1000V WITH THE BREAKER OPEN (GIGOHMS) A-A B-B C-C CONTROL WIRING INSULATION RESISTANCE (GIGOHMS) NOTES: A - ACCEPTABLE N - NEEDS REPAIR C - CORRECTED NA - NOT APPLICABLE NS - NOT IN SCOPE MEDIUM VOLTAGE CABLE D.C. HIGH-POTENTIAL TEST REPORT CLIENT: 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 TESTING SPECIFICATIONS Acceptance LOCATION: FEEDER IDENTIFICATION ENGINEER(S) DATE JOB NUMBER SR HUMIDITY AMBIENT TEMPERATURE WITNESS 35 76 NA °F CABLE SOURCE POINT CABLE END POINT Maintenance CABLE DATA MANUFACTURER OPERATING VOLTAGE CONDUCTOR SIZE & TYPE VOLTAGE RATING 15 KV CU AL OTHER________ GROUNDED UNGROUNDED General Cable 12 AWG 2/0 KV INSULATION TYPE INSULATION THICKNESS INSULATION RATING INSTALLED IN LENGTH MFG DATE 100% 133% EPR 220 PVC Conduit MILS 700 NA TERMINATION TYPES AND MAXIMUM RECOMMENDED TEST VOLTAGES NUMBER OF SPLICES N/A 200A Elastimold Elbow 200A Elastimold Elbow 0 54 KV 54 KV LINES: LOAD: TEST EQUIPMENT VLF Inst 1775 8/5/2015 HIPOT MFR: CALIBRATION: MODEL: PTS Series S/N: ASSET: SAN0002 Megger S1-1052/2 8/5/2015 MEGGER MODEL: CALIBRATION: S/N: ASSET: SAN0003 Fluke 87V 27080608 5/20/2015 ` OTHER EQUIP MODEL: S/N: ASSET: CALIBRATION: TEST PROCEDURE STABLE MAXIMUM TEST VOLTAGE VOLTAGE INCREMENTS STABILIZATION TIME TEST POWER VOLTAGE SOURCE Normal AC Generator Inverter Other UNSTABLE 54 9 SECONDS KV KV 30 SPACE CHARGE CONTAINMENT CORONA SUPPRESSION NA NA NA NA LINES: LOAD: LINES: LOAD: GROUND PLANE SHIELDS GROUNDED SHIELD CONNECTIONS GROUND GRID GROUND ROD OTHER: YES NO C-Clamp C-Clamp LINE LOAD: 1 MINUTE MEGGER TEST DATA SHIELD CONTINUITY TEST DATA IN OHMS A VOLTAGE: 5000 VDC A-GND B-GND C-GND A-B B-C C-A B C PRE-HIPOTENTIAL TESTS (GIG) POST-HIPOTENTIAL TESTS (GIG) STEP VOLTAGE TEST LEAKAGE CURRENT IN MICROAMPS A B C NOTES VOLTS IN KV 9 18 27 36 45 54 HIGH-POTENTIAL TEST DATA ABSORPTION TEST VOLTAGE DECAY TEST DECAY VOLTAGE IN KILOVOLTS TIME IN LEAKAGE CURRENT IN MICROAMPS TIME IN MINUTES A B C NOTES SECONDS A B C NOTES 0.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Absorption Test Step Voltage Test 1.20 Voltage Decay Test 1.20 1.2 1.00 1 Ph A 1.00 Ph A Leakage in Microamps Leakage in Microamps Ph B Ph C 0.80 0.60 0.60 0.40 0.40 0.4 0.20 0.20 0.2 0.00 0.5 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.011.012.013.014.015.0 Minutes 0 0.00 9 18 27 36 45 Voltage in KV 54 Ph B Ph C 0.80 Kilovolts 0.8 0.6 Seconds NETA SECTION 7.3.3.1 VISUAL AND MECHANICAL INSPECTION COMPARE CABLE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT EXPOSED SECTIONS OF CABLES FOR PHYSICAL DAMAGE INSPECT BOLTED ELECTRIC CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHY SURVEY INSPECT COMPRESSION-APPLIED CONNECTORS FOR CORRECT CABLE MATCH AND INDENTATION INSPECT SHIELD GROUNDING, CABLE SUPPORTS AND TERMINATIONS INSPECT FIREPROOFING IN COMMON CABLE AREAS IF CABLES ARE TERMINATED THROUGH WINDOW-TYPE CT'S, INSPECT TO VERIFY TTHAT NEUTRAL AND GROUND CONDUCTORS ARE CORRECTLY PLACED AND THAT SHIELDS ARE CORRECTLY TERMINATED FOR OPERATION OF PROTECTIVE DEVICES INSPECT FOR CORRECT IDENTIFICATION AND ARRANGEMENTS INSPECT CABLE JACKET AND INSULATION CONDITION NOTES: CONDITION 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 MOTOR CONTROL CENTER INSPECTION REPORT CLIENT EPS JOB NUMBER TESTING SPECIFICATIONS Maintenance Acceptance LOCATION ENGINEER(S) SWITCHGEAR DESIGNATION DATE TEST EQUIPMENT CALIBRATION DATES NAME PLATE DATA MANUFACTURER VOLTAGE L-L CATALOG NUMBER UL NUMBER SHOP/JOB NUMBER VOLTAGE L-N SUPPLY CURRENT STYLE PHASE SECTION CURRENT NEUTRAL CURRENT WIRE INDOOR OUTDOOR SHORT CIRCUIT INTERRUPTING CURRENT RATINGS MAIN PROTECTIVE DEVICE MINIMUM PROTECTIVE DEVICE SWITCHBOARD SYM ASYM SYM ASYM SYM ASYM INSPECTION CHECK LIST NETA SECTION 7.1 FOR MOTOR CONTROL CENTER BUS CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED AREA CLEARANCES VERIFY UNIT IS CLEAN AND ALL SHIPPING BRACING, LOOSE PARTS, AND DOCUMENTATION SHIPPED INSIDE CUBICLES REMOVED VERIFY FUSE AND CIRCUIT BREAKER SIZES AND TYPES AGREE WITH DRAWINGS, COORDINATION STUDY AND COMM SCHEME VERIFY THAT CURRENT AND VOLTAGE TRANSFORMER RATIOS CORRESPOND TO DRAWINGS VERIFY WIRING CONNECTION ARE TIGHT AND SECURE TO PREVENT DAMAGE DURING ROUTINE OPERATION OF MOVING PARTS INSPECT BOLTED CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC INSPECTION VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMS VERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACES INSPECT INSULATORS FOR EVIDENCE OF PHYSICAL DAMAGE OR CONTAMINATED SURFACES VERIFY CORRECT BARRIER AND SHUTTER INSTALLATION AND OPERATION EXERCISE ALL ACTIVE COMPONENTS INSPECT MECHANICAL INDICATING DEVICES FOR CORRECT OPERATION. VERIFY THAT FILTERS ARE IN PLACE AND VENTS ARE CLEAR PERFORM VISUAL AND MECHANICAL INSPECTION OF INSTRUMENT TRANSFORMERS IAW SECTION 7.10 PERFORM VISUAL AND MECHANICAL INSPECTION OF SURGE ARRESTORS IAW SECTION 7.19 INSPECT CPT'S FOR PHYSICAL DAMAGE, CRACKED INSULATION, BROKEN LEADS, CONNECTION TIGHTNESS, DEFECTIVE WIRING AND OVERALL GENERAL CONDITION VERIFY CPT'S PRIMARY AND SECONDARY FUSE / CIRCUIT BREAKER RATINGS MATCH DRAWINGS FOR CPT'S VERIFY PROPER OPERATION OF DRAWOUT DISCONNECTING CONTACTS, GROUNDING CONTACTS AND INTERLOCKS NETA SECTION 7.5.1.2 FOR MOTOR CONTROL CENTER SWITCHES CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT, GROUNDING AND REQUIRED CLEARANCES VERIFY THE UNIT IS CLEAN VERIFY CORRECT BLADE ALIGNMENT, PENETRATION, TRAVEL STOPS AND MECHANICAL OPERATION VERIFY THAT FUSE SIZES AND TYPES ARE IAW DRAWINGS, SHORT-CIRCUIT STUDIES AND THE COORDINATION STUDY VERIFY THAT EACH FUSE HAS ADEQUATE MECHANICAL SUPPORT AND CONTACT INTEGRITY INSPECT BOLTED CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC INSPECTION VERIFY OPERATION AND SEQUENCING OF INTERLOCKING SYSTEMS VERIFY CORRECT PHASE BARRIER INSTALLATION VERIFY CORRECT OPERATION OF ALL INDICATIING AND CONTROL DEVICES VERIFY APPROPRIATE LUBRICATION ON MOVING CURRENT-CARRYING PARTS AND ON MOVING AND SLIDING SURFACES FIELD DATA (NETA SECTION 7.1 TESTS) A PHASE B PHASE C PHASE A-GROUND B-GROUND C-GROUND A PHASE B PHASE C PHASE DUCTOR (MILLIOHMS) INSULATION RESISTANCE 500 VDC INSULATION RESISTANCE OF CONTROL WIRING AT 1000 VOLTS (GIGOHMS) A-B B-C C-A MEGOHMS GIGOHMS 1000 VDC HIPOT TEST AT 2.3 KV DC NOTES: HIPOT TESTS ARE PERFORMED PHASE TO GROUND WITH ALL PHASES NOT UNDER TEST GROUNDED. FUNCTIONAL TESTING COMPLETE PERFORM SECONDARY INJECTION TESTING AT 1 AMP AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT PERFORM PRIMARY INJECTION TESTING AT 1 AMP SECONDARY AND VERIFY MAGNITUDE AT EACH DEVICE IN THE CIRCUIT PERFORM ELECTRICAL TESTS FOR CPT'S PER SECTION 7.1.2.8 PERFORM SYSTEM FUNCTION TESTS IAW SECTION 8 VERIFY OPERATION OF CUBICLE SWITCHGEAR / SWITCHBOARD SPACE HEATERS PERFORM PHASING CHECKS ON DOUBLE-ENDED OR DUAL-SOURCE SWGR TO INSURE CORRECT PHASING FROM EACH SOURCE NOTES A - ACCEPTABLE N - NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C - CORRECTED NA - NOT APPLICABLE NS - NOT IN SCOPE 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 LIQUID FILLED TRANSFORMER TEST REPORT CLIENT EPS JOB NUMBER TESTING SPECIFICATIONS Acceptance LOCATION TRANSFORMER DESIGNATION Maintenance ENGINEER(S) DATE TEST EQUIPMENT CALIBRATION DATES TRANSFORMER DATA MFR: JOB NO: SERIAL NO: DATE MFD: MVA: STYLE: WINDING CONFIGURATION CLASS: Oil Samples YES Drawn? NO PHASE: 3 DGA # MINERAL OIL VOLTAGE: GALLONS OF OIL LV: AS-FOUND TAP: OTHER:_________ HERTZ: 60 ASKERAL HV: TV: N/A AS-LEFT TAP: TEMP. RISE: O C %IMPEDANCE: @ DEGREES C NETA SECTION 7.2.2 TRANSFORMERS, LIQUID FILLED CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT IMPACT RECORDER PRIOR TO UNLOADING TEST DEW POINT OF TANK GASES INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING VERIFY THE PRESENCE OF PCB CONTENT LABELING VERIFY REMOVAL OF ANY SHIPPING BRACING AFTER PLACEMENT VERIFY THE BUSHINGS ARE CLEAN VERIFY THAT ALARM, CONTROL AND TRIP SETTINGS ON TEMPERATURE AND LEVEL INDICATORS ARE AS SPECIFIED VERIFY OPERATION OF ALARM, CONTROL AND TRIP CIRCUITS FROM TEMPERATURE AND LEVEL INDICATORS, PRESURE RELIEF DEVICE, GAS ACCUMULATOR AND FAULT PRESSURE RELAY, IF APPLICABLE VERIFY THAT COOLING FANS AND PUMPS OPERATE CORRECTLY AND HAVE APPROPRIATE OVERCURRENT PROTECTION INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY VERIFY CORRECT LIQUID LEVEL IN TANKS AND BUSHINGS VERIFY THAT POSITIVE PRESSURE IS MAINTAINED ON GAS-BLANKETED TRANSFORMERS PERFORM INSPECTIONS AND MECHANICAL TESTS AS RECOMMENDED BY THE MANUFACTURER TEST LOAD TAP-CHANGER IAW NETA SECTION 7.12.3 VERIFY PRESENCE OF TRANSFORMER SURGE ARRESTERS VERIFY DE-ENERGIZED TAP-CHANGER POSISTION IS LEFT AS SPECIFIED NETA SECTION 7.2.2.2 ELECTRICAL TESTS READING CONDITION READING CONDITION VACUUM/ PRESSURE PRESSURE RELIEF DEVICE LIQUID LEVEL LIQUID TEMPERATURE WINDING TEMPERATURE 3 TAP POSITION: PRIMARY m H3 - H1 m H1 - H2 m H2 - H3 H1 - H0 H2 - H0 H3 - H0 PRIMARY SECONDARY H3 - H1 X0 - X1 Y0-Y1 SECONDARY m m m H1 - H2 X0 - X2 Y0-Y2 N/A N/A N/A N/A N/A N/A N/A X0 - X1 X0 - X2 X0 - X3 H2 - H3 X0 - X3 Y0-Y3 N/A N/A N/A N/A N/A N/A N/A Y1-Y0 Y2-Y0 Y3-Y0 TAP POSITION VOLTAGE TERTIARY N/A N/A N/A CALCULATED RATIO H-X H-Y N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A DUCTOR AND INSULATION RESISTANCE DUCTOR (HS/LS) (MICROHMS) A PHASE B PHASE C PHASE HIGH TO LOW AND GND LOW TO HIGH AND GND AT 1000 VDC (GIGOHMS) AT 1000 VDC (GIGOHMS) TRANSFORMER STATUS 1 MIN 10 MIN NA INSULATION RESISTANCE OF CORE GROUND STRAP AT 500 VDC, IF ACCESSIBLE (GIGOHMS) MEASURE THE PERCENTAGE OF OXYGEN IN THE GAS BLANKET (PERCENT) MEASURE THE DEW POINT OF TANK GASES NOTES: HIGH TO LOW AT 1000 VDC (GIGOHMS) PASS FAIL PI LOW VOLTAGE CIRCUIT BREAKER TEST REPORT CLIENT: 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 TESTING SPECIFICATIONS Acceptance LOCATION: SWITCHGEAR DESIGNATION: SECTION FEEDER IDENTIFICATION EPS JOB NUMBER Maintenance ENGINEER(S) DATE TEST EQUIPMENT CALIBRATION DUE DATES CIRCUIT BREAKER DATA MANUFACTURER TYPE CATALOG NUMBER TRIP UNIT/SENSOR RATING LETTER ID TRIP UNIT TYPE FRAME SIZE IN AMPS INTERRUPTING RATING KA PLUG RATING LETTER ID CONDUCTOR INFO: CU AL CURRENT MULTIPLIERS LETTER ID VALUE LOW HI OTHER AS FOUND SETTINGS PROVIDED BY: AVAILABLE RANGES AS FOUND I^2T A B VOLTS CALCULATED AREA: NUMBER PER PHASE: TRIP UNIT FUNCTIONS @ WIDTH: THICKNESS: SQUARE INCHES EPS OTHER CLIENT AS LEFT C B A C CURRENT SETTING LONG TIME PICKUP Ir x In LONG TIME DELAY It @ 6 Ir Isd x Ir SHORT TIME PICKUP tsd SHORT TIME DELAY INSTANTANEOUS PICKUP Ii x In GROUND FAULT PICKUP Ig GROUND FAULT DELAY tg NETA SECTION 7.6.1.1.1 VISUAL AND MECHANICAL INSPECTION CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE AND ALIGNMENT VERIFY THE UNIT IS CLEAN OPERATE THE CIRCUIT BREAKER TO INSURE SMOOTH OPERATION INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY INSPECT OPERATING MECHANISM, CONTACTS AND ARC CHUTES IN UNSEALED UNITS PERFORM ADJUSTMENTS FOR FINAL PROTECTIVE DEVICE SETTINGS IAW THE COORDINATION STUDY VERIFY CORRECT OPERATION OF LED / FLAG INDICATORS, ZONE INTERLOCKING, ELECTRICAL CLOSE AND TRIP OPERATION AND ANTI-PUMP VERIFY TRIP UNIT BATTERY CONDITION VERIFY OPERATION OF CHARGING MECHANISM NOTES: CHARGE MINIMUM PICKUP TESTS (VDC) CLOSE TRIP A - ACCEPTABLE C - CORRECTED R - NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT N/A - NOT APPLICABLE NETA SECTION 7.6.1.1.2 ELECTRICAL TESTS CONTACT RESISTANCE VALUES ARE MEASURED IN MILLIVOLTS ALL DELAY VALUES ARE MEASURED IN SECONDS TEST AMPS % AF/AS/AP TRIP FUNCTION SETTING INITIAL TEST A NETA SPEC MIN/MAX FINAL TEST B C A B CONTACT RESISTANCE Max LONG TIME PICKUP - LONG TIME DELAY - SHORT TIME PICKUP - SHORT TIME DELAY - INSTANTANEOUS PICKUP - GROUND FAULT PICKUP - NA GROUND FAULT DELAY UNDERVOLTAGE PICKUP: SHUNT TRIP PICKUP: VAC N/A VDC VAC N/A VDC MEGGER TEST DROPOUT VOLTAGE N/A G.F. SENSOR POLARITY Correct BREAKER CLOSED TEST VOLTAGE 1000 VDC 500 VDC UNITS OF MEASURE GIGOHMS MEGOHMS NOTES: NOTES C Incorrect Corrected N/A BREAKER OPEN A-GROUND B-GROUND C-GROUND A-B B-C C-A A B C >2 >2 >2 >2 >2 >2 >2 >2 >2 LOW VOLTAGE CIRCUIT BREAKER STATUS PASS FAIL INSTRUMENT POTENTIAL TRANSFORMER TEST REPORT LOCATION: CALIBRATION DATE: NAMEPLATE DATA CLIENT: TEST EQUIPMENT: SWITCHGEAR DESIGNATION: INSTRUMENT TRANSFORMER DESIGNATION: MANUFACTURER TYPE/CLASS RATIO VA KV RATING BURDEN CLASS NETA SECTION 7.10.1 VISUAL AND MECHANICAL INSPECTION JOB #: DATE: INSPECT PHYSICAL AND MECHANICAL CONDITION VERIFY CORRECT CONNECTION OF TRANSFORMERS WITH SYSTEM REQUIREMENTS VERIFY THAT ADEQUATE CLEARANCES EXIST BETWEEN PRI AND SEC CIRCUIT WIRING VERIFY THE UNIT IS CLEAN INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY VERIFY ALL REQUIRED GROUNDING AND SHORTING CONNECTIONS PROVIDE CONTACT VERIFY CORRECT OPERATION OF TRANSFORMER WITHDRAWAL MECHANISM AND GROUNDING OPERATION VERIFY CORRECT PRIMARY AND SECONDARY FUSE SIZES FOR VOLTAGE TRANSFORMERS VERIFY APPROPRIATE LUBRICAITON ON MOVING CURRENT‐CARRYING PARTS AND ON MOVING AND SLIDING SURFACES VOLTAGE TRANSFORMER TESTS HI ‐ LOW HI ‐ GND LOW ‐ GND POLARITY TURNS‐RATIO ENGINEER: MANUFACTURER: COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSULATION RESISTANCE (GIGOHMS) 7925 Dunbrook Rd Suite G San Diego, CA 92126 (858)566‐6317 H1 ‐ H4 : X1 ‐ X4 H1 ‐ H4 : X1 ‐ X2 H1 ‐ H4 : X3 ‐ X4 VOLTAGE CIRCUIT BURDEN AT TRANSFORMER TERMINALS (VAC) PERFORM DIELECTRIC WITHSTAND ON PRIMAY WINDINGS AT 2300 VDC (1 MIN) PERFORM POWER FACTOR OR DISSIPATION FACTOR TEST IAW MANUFACTURER'S PUBLISHED DATA TEST SINGLE POINT OF GROUND (GIGOHMS) NOTES: CONDITION CONDITION CONDITION INSTRUMENT CURRENT TRANSFORMER TEST REPORT CLIENT: TEST EQUIPMENT: LOCATION: CALIBRATION DATE: NAMEPLATE DATA SWITCHGEAR DESIGNATION: INSTRUMENT TRANSFORMER DESIGNATION: MANUFACTURER TYPE/CLASS RATIO VA KV RATING BURDEN CLASS NETA SECTION 7.10.1 VISUAL AND MECHANICAL INSPECTION 7925 Dunbrook Rd Suite G San Diego, CA 92126 (858)566‐6317 JOB #: DATE: ENGINEER: MANUFACTURER: COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION VERIFY CORRECT CONNECTION OF TRANSFORMERS WITH SYSTEM REQUIREMENTS VERIFY THAT ADEQUATE CLEARANCES EXIST BETWEEN PRI AND SEC CIRCUIT WIRING VERIFY THE UNIT IS CLEAN INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY VERIFY ALL REQUIRED GROUNDING AND SHORTING CONNECTIONS PROVIDE CONTACT VERIFY CORRECT OPERATION OF TRANSFORMER WITHDRAWAL MECHANISM AND GROUNDING OPERATION VERIFY CORRECT PRIMARY AND SECONDARY FUSE SIZES FOR VOLTAGE TRANSFORMERS VERIFY APPROPRIATE LUBRICAITON ON MOVING CURRENT‐CARRYING PARTS AND ON MOVING AND SLIDING SURFACES CURRENT TRANSFORMER TESTS INSULATION RESISTANCE SEC TO GND AT 1000 VDC (GIGOHMS) PERFORM POLARITY TEST PERFORM RATIO‐VERIFICATION TEST USING VOLTAGE OR CURRENT METHOD PERFORM EXCITATION TEST MEASURE CIRCUIT BURDENS (VAC) WHEN APPLICABLE, PERFORM INSULATION RESISTANCE TESTS ON THE PRIMARY WINDING W/SEC GROUNDED PERFORM DIELECTRIC WITHSTAND TEST ON PRI WINDING W/SEC GROUNDED (2300 VDC) PERFORM POWER‐FACTOR DISSIPATION‐FACTOR TESTS IAW MANUFACTURER'S PUBLISHED DATA VERIFY THAT CURRENT TRANSFORMER SEC CIRCUITS ARE GROUNDED AND HAVE ONLY ONE GROUNDING POINT VERIFY THE SINGLE POINT OF GROUND IS LOCATED IAW DRAWINGS AND SPECS NOTES: CONDITION CONDITION CONDITION GROUNDING RESISTOR TEST REPORT CLIENT 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 EPS JOB NUMBER TESTING SPECIFICATIONS Acceptance LOCATION EQUIPMENT DESIGNATION Maintenance ENGINEER(S) DATE TEST EQUIPMENT 1kV Megger CALIBRATION DATES 8/5/2015 NAMEPLATE DATA EQUIPMENT LOCATION BIL (KV) MANUFACTURER: CT RATIO TYPE/STYLE/CAT #: CT RATED VOLTAGE (V) RATED AMPS PRIMARY CONDUCTOR SIZE RATED OHMS PRIMARY CONDUCTOR RATED VOLTAGE (V) RATED TIME SYSTEM VOLTAGE (L-N) TYPE/STYLE/CAT #: VISUAL AND MECHANICAL INSPECTION CONDITION INSPECT PHYSICAL AND MECHANICAL CONDITION VERIFY ALL BARRIERS AND COVERS ARE INSTALLED VERIFY CLEANLINESS OF UNIT VERIFY BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY VERIFY ALL BUSHINGS AND INSULATORS CLEAN AND IN GOOD CONDITION VERIFY ALL RESISTOR LINK CONNECTIONS VERIFY PROPER CT INSTALLATION VERIFY PROPER INSTALLATION AND OPERATION OF ISOLATION SWITCH VERIFY SECONDARY CONNECTIONS CONNECTED PROPERLY VERIFY EQUIPMENT GROUNDING ELECTRICAL TESTS OVERALL TAP ____ TAP ____ TAP ____ TAP ____ TAP ____ RESISTANCE (OHMS) INSULATION RESISTANCE @ 1000 VDC MEGOHMS TEMPERATURE (°F) OVER POTENTIAL @2300 VDC HUMIDITY FUNCTIONAL TESTING COMPLETED VERIFY ALL CONTROLS FUNCTION PROPERLY VERIFY ALL LIGHTS AND INDICATORS FUNCTION PROPERLY NOTES: A = ACCEPTABLE R = NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT C = CORRECTED N/A = NOT APPLICABLE GROUND FAULT SYSTEM TEST REPORT 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 TESTING SPECIFICATIONS CLIENT Acceptance LOCATION EPS JOB NUMBER Maintenance ENGINEER(S) SERIAL #S SWITCHGEAR DESIGNATION DATE CAL DATES: FIELD DATA SWITCHBOARD MANUFACTURER SHOP ORDER / DRAWING NUMBER MAIN OVERCURRENT DEVICE Circuit Breaker MANUFACTURER TYPE Fused Switch MODEL / CATALOG NUMBER SYSTEM VOLTAGE CURRENT RATING GROUND FAULT SYSTEM Neutral Ground Strap Residual CATALOG NUMBER PICKUP RANGE TIME AS LEFT SETTINGS PICKUP CURRENT VOLTAGE RATING MANUFACTURER Zero Sequence MODEL AS FOUND SETTINGS UL NUMBER TIME RANGE PICKUP CURRENT TIME SENSOR / CT SETTINGS PROVIDED BY INSPECTION SERVICE ENTRANCE CONDUCTORS MAIN BONDING JUMPER AL CU AL GROUNDING ELECTRODE CONDUCTOR CU NEUTRAL - GROUNDING LOCATIONS Correct Incorrect AL CU CONTROL POWER TRANSFORMER Manufacturer Corrected by Contractor N/A VA NETA SECTION 7.14.1 VISUAL AND MECHANICAL INSPECTION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS VERIFY THAT GROUND CONNECTION IS MADE ON THE SOURCE SIDE OF THE NEUTRAL DISCONNECT LINK AND ON THE SOURCE SIDE OF ANY GROUND GAULT SENSOR VERIFY THAT THE NEUTRAL SENSORS ARE CONNECTED WITH CORRECT POLARITY ON BOTH PRIMARY AND SECONDARY VERIFY THAT ALL PHASE CONDUCTORS AND THE NEUTRAL PASS THROUGH THE SENSOR IN THE SAME DIRECTION FOR ZERO SEQUENCE SYSTEMS VERIFY THAT GROUNDING CONDUCTORS DO N OT PASS THROUGH THE ZERO SEQUENCE SENSORS VERIFY THAT THE GROUNDED CONDUCTOR IS SOLIDLY GROUNDED VERIFY THE UNIT IS CLEAN INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY VERIFY CORRECT OPERATION OF ALL FUNCTIONS OF THE SELF0TEST PANEL, IF APPLICABLE VERIFY THAT THE CONTROL POWER TRANSFORMER HAS ADEQUATE CAPACITY FOR THE SYSTEM SET PICKUP AND TIME-DELAY SETTINGS IAW THE SETTINGS PROVIDED IN THE OWNER'S SPECIFICATIONS CONDITION ELECTRICAL TESTS GROUND FAULT SENSOR POLARITY Correct Incorrect SYSTEM NEUTRAL INSULATION RESISTANCE TO GROUND Corrected CONTROL WIRING INSULATION RESISTANCE AT 500 VDC (GIGOHMS) CONTROL POWER TRANSFORMER Primary Voltage PICKUP CURRENT TEST MEGOHMS N/A Secondary Voltage ADDITIONAL PICKUP CURRENT TEST(S) REDUCED VOLTAGE TEST (55% RATED VOLTAGE) Trip (Correct) No Trip (Incorrect) CIRCUIT BREAKER / SWITCH REACTION TIME TIME-CURRENT CALIBRATION TESTS NOTES: PRIMARY CURRENT AMPERE-TURNS N/A PICKUP CURRENT MINUS 25% = Trip (Incorrect) Seconds GIGOHMS No Trip (Correct) MONITOR TEST PANEL OPERATION Cycles PERCENT PICKUP Correct TOTAL TIME Incorrect REACTION TIME Corrected RELAY TIME N/A MFR. TOLERANCE #DIV/0! #DIV/0! #DIV/0! GROUND FAULT SYSTEM STATUS PASS FAIL 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 DRY TYPE TRANSFORMER TEST REPORT CLIENT EPS JOB NUMBER TESTING SPECIFICATIONS Acceptance LOCATION TRANSFORMER DESIGNATION Maintenance ENGINEER(S) DATE TEST EQUIPMENT CALIBRATION DATES TRANSFORMER DATA MFR: JOB NO: SERIAL NO: DATE MFD: STYLE: WINDING CONFIG.: KVA/ MVA: CLASS: PHASE: 3 VOLTAGE: HV: AF TAP: AL TAP: HERTZ: 60 TEMP. RISE: LV: O C TV: %IMPEDANCE: N/A @ DEGREES C NETA SECTION 7.2.2 TRANSFORMERS, LIQUID FILLED CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING VERIFY THAT RESILIENT MOUNTS ARE FREE AND THAT ANY SHIPPING BRACKETS HAVE BEEN REMOVED VERIFY THE UNIT IS CLEAN VERIFY THAT CONTROL AND ALARM SETTINGS ON TEMPERATURE INDICATORS ARE AS SPECIFIED VERIFY THAT COOLING FANS OPERATE AND THAT FAN MOTORS HAVE CORRECT OVERCURRENT PROTECTION INSPECT BOLTED ELECTRICAL CONNECTIONS BY DUCTOR, TORQUE WRENCH OR THERMOGRAPHIC SURVEY PERFORM SPECIFIC INSPECTIONS AND MECHANICAL TESTS AS RECOMMENDED BY THE MANUFACTURER VERIFY THAT AS-LEFT TAP CONNECTIONS ARE AS SPECIFIED VERIFY THE PRESENCE OF SURGE ARRESTERS NETA SECTION 7.2.2.2 ELECTRICAL TESTS TAP POSITION: PRIMARY SECONDARY TERTIARY H1 - H0 N/A m H3 - H1 m X0 - X1 Y1-Y0 N/A H2 - H0 H3 - H0 N/A N/A m m H1 - H2 H2 - H3 m m X0 - X2 X0 - X3 Y2-Y0 Y3-Y0 N/A N/A Y0-Y2 N/A X0 - X3 PRIMARY H3 - H1 SECONDARY X0 - X1 H1 - H2 Y0-Y1 N/A X0 - X2 H2 - H3 TAP Y0-Y3 N/A POSITION CALCULATED RATIO VOLTAGE H-X H-Y N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A DUCTOR AND INSULATION RESISTANCE DUCTOR (HS/LS) (MICROHMS) A PHASE B PHASE C PHASE NOTES: HIGH TO LOW AND GND LOW TO HIGH AND GND AT 1000 VDC (GIGOHMS) AT 1000 VDC (GIGOHMS) TRANSFORMER STATUS A - ACCEPTABLE N - NEEDS REPAIR C - CORRECTED PASS NA - NOT APPLICABLE HIGH TO LOW AT 1000 VDC (GIGOHMS) 1 MIN 10 MIN FAIL NS - NOT IN SCOPE PI BATTERY CHARGER TEST REPORT CUSTOMER: JOB LOCATION: TEST EQUIPMENT: 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6433 JOB #: DATE: TESTED BY: CALIBRATION DATE: NAMEPLATE DATA VDC EQUIPMENT LOCATION RATED INPUT VOLTAGE: VDC EQUIPMENT DESIGNATION RATED OUTPUT VOLTAGE: Amps MANUFACTURER RATED INPUT CURRENT: TYPE / STYLE / CAT # RATED OUTPUT CURRENT: Amps NETA SECTION7.18.2.1 VISUAL AND MECHANICAL INSPECTION CONDITION COMPARE EQUIPMENT NAMEPLATE DATA WITH DRAWINGS AND SPECIFICATIONS INSPECT FOR PHYSICAL AND MECHANICAL CONDITION INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING VERIFY THE UNIT IS CLEAN INSPECT BOLTED ELECTRICAL CONNECTIONS VIA DUCTOR, TORQUE WRENCH OR INSPECT FILTER AND TANK CAPACITORS VERIFY OPERATION OF COLLING FANS AND PRESENCE OF FILTERS A - ACCEPTABLE C - CORRECTED N - NEEDS REPAIR NA - NOT APPLICABLE NS - NOT IN SCOPE SETTINGS AS FOUND AS LEFT AS FOUND AS LEFT FLOAT VOLTAGE EQUALIZE VOLTAGE INITIAL CHARGE VOLTAGE DC OUTPUT CURRENT LIMIT HIGH VOLTAGE ALARM HIGH VOLTAGE SHUTDOWN LOW VOLTAGE ALARM LOW VOLTAGE SHUTDOWN NETA SECTION7.18.2.2 ELECTRICAL TESTS INPUT VOLTAGE: VAC OUTPUT VOLTAGE: INPUT CURRENT: Amps OUTPUT CURRENT: AC RIPPLE VOLTAGE IMPOSED ON THE BATTERY: AC RIPPLE CURRENT IMPOSED ON THE BATTERY: FUNCTIONAL TESTS VERIFY FLOAT AND EQUALIZE AND HIGH VOLTAGE SETTINGS VERIFY CURRENT LIMIT VERIFY CORRECT LOAD SHARING (PARALLEL CHARGERS) VERIFY CALIBRATION OF METERS IAW SECTION 7.11 VERIFY OPERATION OF ALARMS PERFORM FULL-LOAD TESTING OF CHARGER NOTES: VAC Amps VAC Amps COMPLETED BATTERY TEST REPORT CUSTOMER: BATTERY MANUFACTURER: TEST EQUIPMENT USED: 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6433 LOCATION: JOB #: BATTERY CAPACITY: Ahr DATE: CALIBRATION DATE: TESTED BY: NETA SECTION 7.18.1.1 VISUAL AND MECHANICAL INSPECTION CONDITION VERIFY BATTERIES ARE ADEQUATELY LOCATED VERIFY ELECTROLYTE LEVEL VERIFY VENTILATION SYSTEM IS OPERABLE VERIFY FLAME ARRESTERS PRESENT EYEWASH STATION VERIFY THE UNITS ARE CLEAN COMPARE WITH NAMEPLATE / DRAWINGS / SPECS INSPECT SPILL CONTAINMENT INSTALLATION INSPECT PHYSICAL / MECHANICAL CONDITION VERIFY OXIDE INHIBITOR ON TERMINAL CONNECTIONS INSPECT SUPPORT RACKS / MOUNTING / CLEARANCES INSPECT BOLTED CONNECTION VIA DUCTOR, TORQUE WRENCH OR THEROGRAPHIC SURVEY VERIFY ANCHORAGE / ALIGNMENT / GROUNDING A - ACCEPTABLE C - CORRECTED N - NEEDS REPAIR NA - NOT APPLICABLE NS - NOT IN SCOPE NETA SECTION 7.18.1.1.2 ELECTRICAL TESTS INTERNAL INTERCONNECT INDIVIDUAL CELL VOLTAGE SPECIFIC GRAVITY CELL DESIGNATION RESISTANCE RESISTANCE (VOLTS) (MICROHMS) (MICROHMS) 1-4 5-8 9 -12 13 - 16 17 - 20 21 - 24 25 - 28 29 - 32 33 - 36 37 - 40 41 - 44 45 - 48 49 - 52 53 - 56 57 - 60 FUNCTIONAL TESTS COMPLETED VERIFY ALL CHARGER FUNCTIONS AND ALARMS BATTERY VOLTAGE READINGS NOTES V DC POS - GND VDC NEG - GND VDC FLOAT VOLTS VDC EQUALIZE VOLTS 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 AUTOMATIC TRANSFER SWITCH TEST DATA SHEET CLIENT: JOB NO.: LOCATION: DATE: SUBSTATION: TEST ENGR.: FEEDER : TRANSFER SWITCH DATA MFG.: VOLTAGE: TYPE: AMPS: SERIAL NO.: CATALOG NO.: MECHANICAL INSPECTION CHECK POINT: Condition Condition CHECK POINT: Compare with drawings and specs. Insulating barriers Inspect physical condition. Interlock operation. Inspect anchoring and alignment. Indicating lights. Inspect grounding. Physical damaage. Verify cleanliness. Perform Manual Transfer Operation Verify proper lubrication. Manual Transfer warning visible. Verify connection tightness. Contact alignment. TIMING TEST DATA SETTINGS FUNCTIONS: AS FOUND: RESULTS AS LEFT: AS FOUND: AS LEFT: A PHASE: B PHASE: C PHASE: TIME DELAY TO TRANSFER TIME DELAY TO RETRANSFER OVERIDE MOMENTARY OUTAGES GENERATOR START TIME GENERATOR COOL DOWN TIME CONTACT RESISTANCE SWITCH CLOSED: NORMAL TO LOAD EMERGENCY TO LOAD INSULATION RESISTANCE SWITCH CLOSED: @ VDC (in Gigohms) A-G B-G C-G A-B B-C C-A NORMAL TO LOAD NORMAL TO EMERGENCY CONTROL WIRING INSULATION RESISTANCE CONTROL WIRING @ VDC (in Megohms) FUNCTIONAL CHECKS CONDITION VERIFY PHASE ROTATION, PHASING AND SYNCHRONIZED OPERATION AS REQUIRED BY THE APPLICATION NOTE 1 PERFORM AUTOMATIC TRANSFER TESTS PER NETA 7.22.3.7.1-4 NOTE 1 VERIFY CORRECT OPERATION AND TIMING OF FUNCTIONS PER NETA 7.22.3.8.1-8 NOTE 1 NOTES: NOTE 1: TO BE COMPLETED BY CONTRACTOR GROUND RESISTANCE TEST REPORT 7925 Dunbrook Road, Suite G San Diego, CA 92126 (858) 566-6317 CLIENT: JOB NUMBER: LOCATION: DATE: SWITCHGEAR DESIGNATION: GROUND GRID ENGINEER: ASSET NO.: CALIBRATION DATE: 8/5/2015 TEST CONDITIONS RAIN FALL WITHIN LAST 24 HOURS RAIN FALL WITHIN LAST WEEK RAIN FALL WITHIN LAST 48 HOURS MFGR: AMEC NO PREVIOUS APPRECIABLE RAIN FALL TEST EQUIPMENT DATA MODEL: 4610 GROUND SYSTEM LAYOUT SERIAL NO.: 167899 DL DV GROUNDING RESISTANCE N 1.20 1.00 OHMS 0.80 0.60 Series1 0.40 0.20 0.00 0 0.5 1 1.5 FEET NETA SECTION 7.13.1 VISUAL INSPECTION VERIFY GROUND SYSTEM IS IN COMPLIANCE WITH DRAWINGS, SPECIFICATIONS, AND NFPA 70 INSPECT PHYSICAL AND MECHANICAL CONDITION INSPECT BOLTED ELECTRICAL CONNECTION VIA DUCTOR OR TORQUE WRENCH METHOD INSPECT ANCHORAGE TEST DATA LAYOUT NO. EQUIPMENT GROUND DESIGNATION SIZE DEPTH TEST METHOD F. O. P. CONDITION MEASURED RESISTANCE C2 DIST. (FT) P2 DIST. (FT) 1 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 NOTES: *DIRECT INDICATES TWO TERMINAL METHOD, F. O. P. INDICATES THREE TERMINAL "FALL OF POTENTIAL" METHOD GROUND RESISTANCE TEST REPORT 7925 Dunbrook Road, Suite G San Diego, CA 92126 858-566-6317 CLIENT: JOB NUMBER: LOCATION: DATE: SWITCHGEAR DESIGNATION: ENGINEER: ASSET NO.: SAN0017 TEST CONDITIONS RAIN FALL WITHIN LAST 24 HOURS CALIBRATION DUE DATE: 8/5/2016 RAIN FALL WITHIN LAST WEEK RAIN FALL WITHIN LAST 48 HOURS NO PREVIOUS APPRECIABLE RAIN FALL TEST EQUIPMENT DATA MFGR: MEGGER MODEL: DET4TCR2 SERIAL NO.: 101337615 TEST DATA LAYOUT NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 INVESTIGATE POINT TO POINT VALUES THAT EXCEED 0.5 OHMS. NOTES: TEST METHOD DIRECT EQUIPMENT GROUND DESIGNATION REFERENCE LEAD RESISTANCE MEASURED RESISTANCE