SUPPLIER MANAGEMENT AND DEVELOPMENT CREATING A WORLD-CLASS SUPPLY BASE “ H E ME A SURE S OT H E RS WIT H H IS OWN YA RD ” . Prepared By: M. Imran Taseer 1 SYNOPSIS Supplier Measurement Decisions Types of Supplier Measurement Techniques Rationalization and Optimization Creating a Manageable Supply Base Formal Approaches to Supply Base Rationalization Barriers to Supplier Development Prepared By: M. Imran Taseer 2 SUPPLIER MEASUREMENT DECISIONS What to Measure? Quantitative Factors: 1. Delivery performance Quantity Lead time Due-date 2. Quality performance 3. Cost reduction Prepared By: M. Imran Taseer 3 SUPPLIER MEASUREMENT DECISIONS Problem resolution ability Technical ability Ongoing progress reporting Corrective action response Supplier cost-reduction ideas Supplier new-product support Buyer/seller compatibility Prepared By: M. Imran Taseer 4 T YPES OF SUPPLIER MEASUREMENT TECHNIQUES 1. Categorical System 2. Weighted-Point System 3. Cost-Based System Prepared By: M. Imran Taseer 5 1. CATEGORICAL SYSTEM This system requires the assignment of a rating evaluation for each selected performance category. Examples of ratings typically include: excellent, good, fair and poor. ADVANTAGES DISADVANTAGES USERS Easy to implement Least reliable Smaller firms Requires minimal data Less frequent generation of evaluations Firms in the process of developing an evaluation system Different personnel contribute Most subjective Good for firms with limited resources Usually manual Low-cost system Prepared By: M. Imran Taseer 6 2. WEIGHTED-POINT SYSTEM PERFORMANCE CATEGORY WEIGHT SCORE WEIGHTED SCORE On time 0.10 4 0.4 Quantity 0.10 3 0.3 Inbound shipment quality 0.25 4 1.0 Quality improvement 0.10 4 .04 Comparison with other suppliers 0.15 2 0.3 Cost-reduction ideas submitted 0.10 3 0.3 Problem resolution ability 0.05 4 0.20 Technical ability 0.05 5 0.25 Corrective action response 0.05 3 0.15 New-product development support 0.05 5 0.25 Delivery Quality Cost Competitiveness Service Factors Total Rating Prepared By: M. Imran Taseer 3.55 7 3. COST-BASED SYSTEM Supplier Performance Index (SPI) SPI=(Total Purchases + Nonperformance Costs)/Total Purchases Prepared By: M. Imran Taseer 8 SUPPLIER PERFORMANCE INDEX 9 Prepared By: M. Imran Taseer SUPPLIER PERFORMANCE COMPARISON Prepared By: M. Imran Taseer 10 RATIONALIZATION AND OPTIMIZATION CREATING A MANAGEABLE SUPPLY BASE Advantages of a Rationalized and Optimized Supply Base: Buying from World-Class Suppliers Use of Full-Service Suppliers Reduction of Supply Base Risk Lower Supply Base Administrative Costs Lower Total Product Cost Ability to Pursue Complex Supply Management Strategies Prepared By: M. Imran Taseer 11 RATIONALIZATION AND OPTIMIZATION CREATING A MANAGEABLE SUPPLY BASE Possible Risks of Maintaining Fewer Suppliers: Supplier Dependency Absence of Competition Supply Disruption Overaggressive Supply Reduction Prepared By: M. Imran Taseer 12 FORMAL APPROACHES TO SUPPLY BASE RATIONALIZATION 1. 2. 3. 4. Twenty/Eighty Rule “Improve or Else” Approach Triage Approach Competency Staircase Approach Prepared By: M. Imran Taseer 13 1. T WENT Y/EIGHTY RULE This approach identifies those 20% of suppliers receiving the bulk of purchase spend or that minority of suppliers that cause the most quality problems . Organizations often use this approach when they require a rapid reduction in the number of suppliers. Prepared By: M. Imran Taseer 14 2. “IMPROVE OR ELSE” APPROACH This approach provides all suppliers, regardless of their performance history, a chance to remain in the supply base . It involves notifying suppliers that they have a specified period of time in which to meet new performance requirements. Improved quality levels and delivery performance to lead time and cost reductions, or any other key performance indicator. Suppliers that fall short of expectations may soon become exsuppliers. Prepared By: M. Imran Taseer 15 3. TRIAGE APPROACH This approach requires the systematic evaluation of the performance of individual suppliers and placement into one of three categories. Prepared By: M. Imran Taseer 16 4. COMPETENCY STAIRCASE APPROACH This method requires suppliers to successfully navigate a succession of performance milestones or hurdles in order to remain in the supply base. First, all suppliers must meet a buyer’s basic quality standards for consideration. Suppliers must then pass a series of hurdles analogous to climbing a staircase. Each hurdle brings the supplier one step closer to its ultimate goal of remaining in the buyer’s supply base. Prepared By: M. Imran Taseer 17 BARRIERS TO SUPPLIER DEVELOPMENT No Immediate Benefit to Supplier Development Is Evident to the Buying Organization Importance of Purchased Item Does Not Justify Development Efforts Lack of Executive Support within the Buying Organization for Supplier Development Supplier Is Reluctant to Share Information on Costs or Processes Supplier Does Not Trust the Buying Organization Organizational Cultures Are Poorly Aligned Supplier Lacks Required Information Systems Prepared By: M. Imran Taseer 18